Universal Intelligent Controller

UIC-DX220 for Dual Screw Compressor

Rev. 20170817

Application: Chiller, CDU, Spot Cooler

Compressor Maker: Bitzer, Roltec, Fusheng, Hanbell, Refcomp, Hitachi, Mitubishi, Etc

. DOTECH INC
※ Read this direction for safety first.

▣ Direction for safety

This direction is for using the product correctly so that you could be safe from danger or incident.
Please carefully keep this all direction.

 Please use with being attached to a dual safety device in case of using for controlling instruments which could
be effective to human life or property (eg: controlling atomic energy, medical instruments, cars, trains, flights,
burners, amusement instruments or safety machinery).
 Please use with panel, there is a possibility getting an electric shock.
 Do not inspect or test with connecting power.
 Please connect after checking the terminal number when connecting power.
 Do not reorganize except mechanic from 『Dotech』.
 Do not use outdoor. It would be a cause making the product life shorter.
 When connecting wires, please give a good screw on terminal. There is a possibility causing a fire with bad
connection.
 Please use in the proper performance zone. If you don’t, there is a possibility making the product life shorter or,
causing a fire accident.
 Do not use a load which is exceeded proper value of opening and shutting capacity of a relay contact. This will
cause bad insulation, bad contact and bad connection.
 When cleaning, water or liquid including oil are prohibited, only clean with soft and dried cloth.
 Do not use in the place where there is inflammability gas, explosiveness gas, moisture, a direct ray of light,
radiation, vibration and a shock.
 Please prevent from getting a dirt or leftover wire inside of this product.
 When connecting a sensor, please connect correctly after checking the polarity.

Some of the setting, size etc. on this manual could be changed without an advance notice.

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 . Warranty Information

This is the warranty below for customer who has a license or product from 『Dotech』.

he condition of warranty
The warranty period for 『Dotech』 products is a year so that it is provided support of the product during the
warranty period.

『Dotech』 does not have a responsibility for problems of product under the circumstance below.
In the case of using without concerning the proper form mentioned on the manual.
In the case of problems caused from both external artificial and environmental factors.

Please contact 『Dotech』 in advance if there is any problem of product caused during the warranty period.

If the problem of product is informed from customer in the warranty period, it will be checked up in the customer
area or sent to 『Dotech』 to check and conduct repair of exchange services directly. If the product is over the
warranty period or that is on the condition that it is not mentioned on manual, customer would be suggested to
pay the cost of repair, exchange and delivery.

On the condition that suggestions for ‘Warranty Condition Performance’ below are not against the law, 『Dotech』
is not responsible for any compensation and guarantee caused by losses or damages by business interruption,
loss, return.

Warranty Condition Performance

Dotech is not responsible for any loss, damages, expenses insisted by customer, delegate, contractor except for
customer claims caused by the condition of warranty above.
The condition of warranty mentioned above is the exclusive customer’s right. Dotech refuses any conditions of
warranty for special purpose except for the condition of warranty.
Warranty Condition Performance does not apply any trouble caused by not following exact direction. It is
responsibility for customer to decide usage or product.
All the conditions of warranty are actually applied and Nobody has authority to modify or extend.

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 Index
1. OUTLINE .................................................................................................................................................................................... 7

1) SPECIAL ADVANTAGES ............................................................................................................................................................... 7

1-1) Solution of the noise. ....................................................................................................................................................... 7
1-2) RISC TYPE MICOM ........................................................................................................................................................ 7
1-3) Black box built-in : a record of states of the operation ..................................................................................................... 7
1-4) Display of states of the operation .................................................................................................................................... 7
1-5) Adopted Wide Graphic LCD (Wide Temperature Range Type : -20 ~ +70℃) ................................................................. 7
1-6) Miniaturization ................................................................................................................................................................. 7
1-7) Scalability ........................................................................................................................................................................ 7
2) BASIC CONDITION ...................................................................................................................................................................... 8
2-1) General setting ................................................................................................................................................................ 8
2-2) CPU and LCD .................................................................................................................................................................. 8
2-3) Digital input/output ........................................................................................................................................................... 8
2-4) Analog input/output.......................................................................................................................................................... 8
2-5) Communication condition ................................................................................................................................................ 8
2-6) Field condition ................................................................................................................................................................. 8

2. INPUT/OUTPUT CONDITION .................................................................................................................................................... 9

1) DIGITAL INPUT SIGNAL................................................................................................................................................................ 9

2) DIGITAL OUTPUT SIGNAL ............................................................................................................................................................ 9
3) ANALOG INPUT SIGNAL ............................................................................................................................................................. 10
4) ANALOG OUTPUT SIGNAL (OPTIONAL FUNCTION) ................................................................................................................ 10
5) COMMUNICATION SIGNAL (OPTIONAL FUNCTION) ........................................................................................................................ 11
5-1) SYSTEM BUS ............................................................................................................................................................... 11
5-2) LOCAL BUS .................................................................................................................................................................. 11
6) CONTROL POWER INPUT .......................................................................................................................................................... 11

3. CONSISTENCE ........................................................................................................................................................................ 12

1) OPERATION AND DISPLAY ......................................................................................................................................................... 12

1-1) General Consistence ..................................................................................................................................................... 12
1-2) Operation....................................................................................................................................................................... 12
1-3) Setting up Program........................................................................................................................................................ 12
2) DIMENSION & MOUNT PANEL CUT ............................................................................................................................................. 13
3) DISPLAY OF THE STATE OF OPERATION ...................................................................................................................................... 13
4) OPERATION BUTTON FUNCTION ................................................................................................................................................ 13
5) STATE DISPLAY LAMP .............................................................................................................................................................. 14
5-1) State Number & Lamp State .......................................................................................................................................... 14
6) SYMBOL EXPLANATION ............................................................................................................................................................. 14
6-1) Equipment State Display ............................................................................................................................................... 14
6-2) Digital Input Signal Symbol ............................................................................................................................................ 15
6-2) Digital Output Signal Symbol ......................................................................................................................................... 15

4. MENU CONSTRUCTION ......................................................................................................................................................... 16

1) MENU CONSISTENCE FORM ...................................................................................................................................................... 16

2) MENU STRUCTURE .................................................................................................................................................................. 17
3) MENU ACCESS LEVEL .............................................................................................................................................................. 18
4) RUN INFO ............................................................................................................................................................................. 18
5) OPERATION ......................................................................................................................................................................... 19
6) SCHEDULE .......................................................................................................................................................................... 19
7) TRIP LOG ............................................................................................................................................................................. 20
8) TRIP & ALARM SET .................................................................................................................................................................. 21
9) EXTENTION ......................................................................................................................................................................... 22
10) CONFIGURE – COMPRESSOR TYPE SET ............................................................................................................................... 23
11) CALIBRATION .................................................................................................................................................................... 23
12) FACTORY SET ................................................................................................................................................................... 24
13) SYSTEM DATE/TIME ............................................................................................................................................................... 24
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5. INSTALL PROCESS ................................................................................................................................................................. 25

1) INSTALL PLACE ........................................................................................................................................................................ 25

2) INSTALL PROCESS ................................................................................................................................................................... 25
3) DIRECTION FOR THE CASE OF NO LINE ........................................................................................................................................ 25

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※ Please check the product to the model ordering before usage.
Model Suffix Code Description
DX220 UIC for 1~2 Screw Compressor (Chiller, CDU)
- 0 0 None
Type
- 1 0 Analog Output 3 Channel (Temperature Retransmission)
(optional)
- 0 1 With Communication RS-485 Modbus RTU
- Korean
-E English
Language
-C Chinese
-J Japanese

 Contents :
DX220 Body ---- 1EA
DX220 Connector (4mm – 4 Nuts Included)
DX220-00 : (3P-1EA, 4P-1EA, 5P-4EA, 6P-2EA) ---- 1Set
DX220-01 : (3P-2EA, 4P-1EA, 5P-4EA, 6P-2EA) ---- 1Set
DX220-10 : (3P-1EA, 4P-1EA, 5P-4EA, 6P-3EA) ---- 1Set
DX220-11 : (3P-2EA, 4P-1EA, 5P-4EA, 6P-3EA) ---- 1Set
DX Transformer (P/N:24069001) ---- 1EA (Separately Purchase)
Temperature Sensor (DPR-TH2-06D100L) : Discharged Gas Temperature (Separately Purchase)
Temperature Sensor (DPR-TH1-06D100L) : Outlet, Inlet Temperature (Separately Purchase)
Pressure Sensor (-1 ~ 9 bar or 0~30 bar) (Separately Purchase)

※ Related Models
DX200 : 1 C/S Screw Chiller, CDU Controller
DX220 : 1~2 C/S Screw Chiller, CDU Controller
DX240 : 1~4 C/S Screw Chiller,CDU Controller
DX260 : Multi Rack Compressor Controller
DX270 : 1 C/S Screw Chiller / CDU Controller (step control)
DX230 : 1~2 C/S Recipro/Scroll Chiller, CDU Controller
DX230H : 1~2 C/S Recipro/Scroll Heatpump Controller
DX100 : AHU, Precision Air-Conditionor Controller
DX140 : Constant Air-Conditionor Controller

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1. Outline
UIC-DX220 is based on Micro Processor and the most advanced equipment for controlling electricity conducting efficient
operation of a screw composer. UIC-DX220 is a system managing the
compressor’s operation intensively, saving energy through controlling
content, preventing problems in advance with alarming system and
informing information of the necessary maintenance and repair. In the
other word, UIC-DX220 conducts the best operation by the condition set
up and operating circumstance.
Additionally, UIC-DX220 could effectively operate a composer equipped
the most advanced functions below.

▣ Adopted high reliable RISC MICOM.

▣ Adopted wide graphic LCD displaying Korean/English/Chinese.
▣ Easy analyze the cause of troubles because of storing 160 histories of Trip Warning (nonvolatile).
▣ Automation of economical operation including a cycle timer.
▣ Variety analog output (transfer outlet temperature, discharge gas temperature)

1) Special Advantages
UIC-DX220 having Korean display and trip warning background to control a screw freezer is an electronic control
unit for a screw freezer. This adopted the method of digital process by RISC micro processor and just occupies small
place to install. It provides convenience to let users know a state of operation at once through display.

1-1) Solution of the noise.

A measure of noise is necessary for industrial controller. Digital input/output signal is isolated so that external signal
can not access inside. Hardware Watchdog Timer restoring automatically is operating every 32msec and Brown-Out
function is built into CPU to supervise control power.

1-2) RISC TYPE MICOM

The assembly instruction code of CPU conducts 7.3738M instruction per second, controlling logic writing on CPU
spends about 1[msec] per cycle. Thus, it is less possibility to make trouble and much detailed to control than normal
controller.

1-3) Black box built-in : a record of states of the operation

DX 220 can save up to 160 events of trip warning background so that it is great to analyze trouble or to maintain the
product. Additionally, users can know the state of operation on the spot easily during trip.

1-4) Display of states of the operation

DX 220 has a function which shows freezer’s operation state and delay time, thus it is very good to know the state of
operation.

1-5) Adopted Wide Graphic LCD (Wide Temperature Range Type : -20 ~ +70℃)
The display of UIC-DX220 adopted Wide Graphic LCD so that users can use and control easily.
(English, Korean and Chinese)

1-6) Miniaturization
It occupies just small spaces to set up, because the part of main control and display is all in one.

1-7) Scalability
RS485 port, Modbus RTU standard protocol, MMI software & automatic interface

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2) Basic Condition

2-1) General setting

Input Power AC24V 50/60Hz, DC24V
Power Conditions
Power Consumption 20VA(maximum)

2-2) CPU and LCD

CPU RISC, 16MHz
CPU, LCD
LCD 240 X 128 pixel, LED Backlight

2-3) Digital input/output

Input Method Opto-Isolation
Digital Input Number of Input 10EA (5 X 2 Common)
Signal Power AC24V or DC24V
Output Method Relay contact
Digital Output Number of Output 12EA, (4 X 3 Common)
Relay Contact 250V, 10A (used Max. 0.5A)

2-4) Analog input/output

Temperature Sensor NTC 4EA
Analog Input 0~1Vdc, 4~20mAdc 1EA (Internal Sensor Power 24V )
Declination Revision Software
Number of Channel 3 channel
Analog Output Output Method 4~20mA
Setting Form Software

2-5) Communication condition

Communication Method RS485(half-duplex), 2 channel
4800, 9600, 19200, 38400 BPS
Communication Speed
Communication Parity None, Data 8bit, Stop 1bit
Communication Distance 1.2Km (maximum)
Suggested Cable BELDEN 9841(2) or 8761

2-6) Field condition

Install Place Indoor
Operation Temp. -10 ~ 60 ℃
Field Conditions
Storage Temp. -30 ~ 80 ℃
Operation Humidity Non-humidity 5~95%

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2. Input/output condition

1) Digital Input Signal

Pin Name Function Active state
J13.1 ID1 #01 Unit Total Alarm fault (open)
J13.2 ID2 #01 Unit HP Alarm fault (open)
J13.3 ID3 #01Unit LP Alarm fault (open)
J13.4 ID4 #01 Unit Oil Level Alarm/Condenser Alarm / INT Alarm fault (open)
J13.5 ID5 #02 Unit Total Alarm fault (open)
J13.6 IDCM1 Input common terminal 1

Pin Name Function Active state

J14.1 ID6 #02 Unit HP Alarm fault (open)
J14.2 ID7 #02 Unit LP Alarm fault (open)
J14.3 ID8 #02 Unit Oil Level Alarm / Condenser Alarm / INT Alarm fault (open)
J14.4 ID9 Pump (Fan) Interlock / Flow Switch fault (open)
J14.5 ID10 Remote Start/Stop Control Run(closed)
J14.6 IDCM2 Input common terminal 2

2) Digital Output Signal

Pin Name Function Active state
J21.1 N1 Increment SOL V/V Control ON
J21.2 N2 Decrement SOL V/V Control ON
J21.3 N3 #01 Unit Compressor Main/PW1 On/Off Signal ON
J21.4 N4 #01 Unit Compress Delta/PW2/Start SOL On/Off Signal ON
J21.5 C1 Output Common Terminal 1

Pin Name Function Active state

J22.1 N5 #01 Unit Liquid SOL V/V ON
J22.2 N6 #01 Unit Liquid Injection SOL V/V ON
J22.3 N7 #02 Unit Compressor Main/PW1 On/Off Signal ON
J22.4 N8 #02 Unit Compressor Delta/PW2/Start SOL On/Off Signal ON
J22.5 C2 Output Common Terminal 2

Pin Name Function Active state

J23.1 N9 #02 Unit Liquid SOL V/V ON
J23.2 N10 #02 Unit Liquid Injection SOL V/V ON
J23.3 N11 Total Alarm Signal ON
J23.4 N12 Pump(Fan) On/Off Signal ON
J23.5 C3 Output Common Terminal 3

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3) Analog Input Signal
Pin Name Function Type Range
J11.1 +VDC Power of Pressure Sensor (+V common)
J11.2 B4 Pressure Sensor Input -1 ~ 9bar 4 ~ 20mA
J11.3 B5 Inlet Temp. Sensor NTC 5K -40 ~ 70℃
J11.4 AVSS 0V Common (a ground wire of Shield Wire)

Pin Name Function Type Range

J12.1 B1
#01 Discharge Gas Temp. Sensor NTC 10K -20 ~200℃
J12.2 AVSS
J12.3 B2
#02 Discharge Gas Temp. Sensor NTC 10K -20 ~ 200℃
J12.4 AVSS
J12.5 B3 Outlet Temp. Sensor NTC 5K -40 ~ 70℃

4) ANALOG OUTPUT SIGNAL (Optional Function)

Pin Name Function Type

J6.1 Y1 Outlet Temp. Retransmission Signal (+) 4 ~ 20mA
J6.2 YG1 Outlet Temp. Retransmission Signal (-) (-50 ~ 50℃)
J6.3 Y2 #01 Discharge Gas Temp. Retransmission Signal (+) 4 ~ 20mA
J6.4 YG2 #01 Discharge Gas Temp. Signal (-) (0 ~ 200℃)
J6.5 Y3 #02 Discharge Gas Temp. Signal (+) 4 ~ 20mA
J6.6 YG3 #02 Discharge Gas Temp. Signal (-) (0 ~ 200℃)

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5) Communication Signal (Optional Function)
5-1) SYSTEM BUS
Pin Name Function Type
TB1.1 SG Signal Ground
TB1.2 B System Bus TRX- RS-485
TB1.3 A System Bus TRX+

5-2) LOCAL BUS

Pin Name Function Type
TB2.1 SG Signal Ground
TB2.2 B Local Bus TRX- RS-485
TB2.3 A Local Bus TRX+

※ Communication Condition (System Bus, Local Bus)

① Communication Method: RS-485 Half-duplex
② Communication Speed: 4800, 9600, 19200, 384000 BPS, N, 8, 1
③ Communication Protocol: MODBUS RTU MODE
④ Communication Cable (suggested) : BELDEN 9842 or 8761

(Belden 9842) (Belden 8761)

6) Control Power Input

Pin Name Function Type

J1.1 FG -
J1.2 G0 AC24V(-) or DC24V(-)
J1.3 G AC24V(+) or DC24V(+)

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3. Consistence

1) Operation and Display

1-1) General Consistence

Display: 240 X 128 Graphic LCD (LED BACKLIGHT), LED Green 1, Red 1
Keyboard: 8 membrane main switches

1-2) Operation
Start Switch: Start
Stop Switch: Stop
Reset Switch: Reset during trip
Green Lamp: Lamp showing the state of operation
Red Ramp: Lamp showing the warning or bad trip

1-3) Setting up Program

Enter Switch: Choose the program or value
Down Switch: Control down movement
Up Switch: Control up movement
Menu Switch: Call menu
Cancel Switch: Return to previous menu or the first menu

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2) Dimension & Mount Panel Cut

3) Display of the State of Operation

4) Operation Button Function

Start or Stop.
Start/Stop Start when press the start button.
Stop when press the stop button.
Reset during trip.
Reset The Trip having automatic reset function will reset automatically
without press the button.

Menu Menu button to set for a control and state

Enter Choose or Save button.

UP / DOWN Up/ Down.

Cancel Return to previous menu or first menu.

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5) State Display Lamp

Operation state Lamp Operating ON / OFF

Green
Alarm State Lamp Alarming ON / OFF
Red

ON : LED is on always, OFF : LED is not on always.

Low speed flickering : ON 0.5sec, OFF 0.5sec
High speed flickering : ON 0.1sec, OFF 0.1sec
Spot flickering : ON 0.1sec, OFF 4sec

5-1) State Number & Lamp State

State
state Operation (GREEN) Lamp Alarm (RED) Lamp
No.
0 Port Initialization OFF
1 Operation Prohibit Check OFF
2 Operation Ready OFF
3 Timer Value Initialization OFF
4 Pump (fan) Operation Delay High speed flickering
5 Pump(fan) Operation Start High speed flickering
6 Operation Waiting State High speed flickering
Capacity control value
7 High speed flickering
Initialization
8 Comp. Operation Delay High speed flickering
9 Comp. Operation Start High speed flickering
Normal: OFF
10 Operation Stop Delay ON
Trip: High speed flickering
30 Comp. Manual Stop Delay Low speed flickering Alarm: Low speed flickering
31 Pump Down Delay Spot flickering
Low speed flickering /
32 Restart Delay
Spot flickering
40 Pump(Fan)Stop Delay Spot flickering
Low speed flickering /
41 Pump(Fan)Stop
Spot flickering
50 Capacity Steady Operation ON
51 Capacity Decrease Operation ON
52 Capacity Increase Operation ON
53 Comp. Automatic Stop Delay Low speed flickering
99 Shut Down OFF

6) Symbol Explanation
6-1) Equipment State Display
Start/Stop Mode State Icon : Control Start/Stop button on the body

: Remote controlling start/stop

: Pre-organized start/stop on the Operation Design Setting Menu

Start/Stop State Icon
: Start or in Process

: Stop : Cooling State

System Lock Signal

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 6-2) Digital Input Signal Symbol

Symbol Description Symbol Description

#1 Unit Total Alarm #2 Unit Total Alarm

#1 Unit HP Alarm #2 Unit HP Alarm

#1 Unit LP Alarm #2 Unit LP Alarm

#1 Unit Oil Level Alarm #2 Unit Oil Level Alarm

#1 Unit Condenser Alarm #2 Unit Condenser Alarm

#1 Unit INT(Over-temp) Alarm #2 Unit INT(Over-temp) Alarm

Pump(Fan) Interlock / Flow switch Remote Start/Stop Control

6-2) Digital Output Signal Symbol

Symbol Description Symbol Description

Increment SOL V/V Control Decrement SOL V/V Control

#1 Compressor Main/PW1 On/off Signal #2 Compressor Main/PW1 On/off Signal

#1 Compressor Delta/PW2 On/off Signal #2 Compressor Delta/PW2 On/off Signal

#1 Compressor Liquid SOL V/V #2 Compressor Liquid SOL V/V

#1 Compressor Start Sol On/off Signal #2 Compressor Start Sol On/off Signal

#1 Unit Liquid Injection SOL V/V #2 Unit Liquid Injection SOL V/V

Total Alarm Signal Pump(Fan) On/Off Signal

* In case of displaying a reverse image of CM1 ~ CM2, it means the delay for re-start.
* In case of flickering of CM1 ~ CM2, it means the delay for comp. operation.

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4. Menu Construction

1) Menu Consistence Form

Choose main menu

Choose Sub menu

Modify Parameter

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2) Menu Structure

00:RUN INFO 01:OPERATION 02:SCHEDULE 03:TRIP LOG 04:TRIP & ALARM

Inlet Temperature Set Point SUN Start~Stop Event #1 Pump(Fan) Interlock Delay
Outlet Temperature 1 Step Start Deviation MON Start~Stop Event #2 Pump(Fan) Interlock Hold
Present Press. 2 Step Start Deviation TUE Start~Stop Event #3 Discharge Gas Over Temp
Comp #1 Discharge Gas T 1 Step Stop Deviation WED Start~Stop | Freezing Protection Temp
Comp #2 Discharge Gas T 1 Step Stop Deviation THU Start~Stop | Low Temp Alarm
Total Operation Hour Steady Zone Dead Band (+) FRI Start~Stop Event #160 Low Load Protection Time
Comp#1 Total Run Hour Steady Zone Dead Band (-) SAT Start~Stop Low Press. Sensing Delay
Comp#1 Total On/Off Times Liquid Injection Control Temp Low Press. Sensing Hold
Comp#2 Total Run Hour Liquid Injection Deviation Oil Level Sensing Delay
Comp#2 Total On/Off Times LCD Back Light Mode Oil Level Sensing Hold
Condenser Fault Use
Chiller Mode
05:EXTENTION 06:CONFIGURE

Running Mode Select Comp Manufacture Select

07:CALIBRATION 09:FACTORY SET
External Set Point Comp #1 Use
Control Source Select Comp #2 Use
Inlet Temp Correct SELF TEST Y1 4mA
Capacity Increase Time Comp Rotation Mode
Outlet Temp Correct LOG CLEAR Y1 20mA
Capacity Increase Interval Comp. Interlock Start Mode
Control Press Correct INFO CLEAR Y2 4mA
Capacity Decrease Time Capacity Decrease Control
D.C Gas Temp#1 Correct B1 INPUT Y2 20mA
Capacity Decrease Interval Comp Start Method
D.C Gas Temp#2 Correct B2 INPUT Y3 4mA
Comp. Start Delay Time Inlet Temp Sensor Use
B3 INPUT Y3 20mA
Comp. Restart Guard Time Outlet Temp Sensor Use
B4 INPUT ADC FILTER
Comp. Step interval Time Discharge Gas Temp Use DAC FILTER
B5 INPUT
Capacity Unload Prestart Capacity Start SOL Use
B4 4mA
Capacity Unload End Liquid Injection SOL Use
B4 20mA
Pump(Fan) Start Delay Capacity INC SOL Type
B5 4mA
Pump(Fan) Stop Delay Capacity DEC SOL Type B5 20mA
YDelta/PW Change Time Capacity Start SOL Type
Pump-Down Time Capacity Start Method
System ID Set ** Capacity Increase Method
Local ID Set ** Capacity Decrease Method
System Baudrate Set ** Capacity Steady Method
Local Baudrate Set **
3) Menu Access Level

Access USER 2 SERVICE 1 SERVICE 2 SERVICE 3

Level (CODE = 0009) (CODE = 0100) (CODE = 0119) (CODE = ****)
RUN INFO RUN INFO RUN INFO RUN INFO
OPERATION OPERATION OPERATION OPERATION
TRIP LOG. TRIP LOG. TRIP LOG. TRIP LOG.
SCHEDULE SCHEDULE SCHEDULE SCHEDULE
Accessible TRIP & ALARM TRIP & ALARM TRIP & ALARM TRIP & ALARM
Menu CONFIGURE EXTENTION EXTENTION EXTENTION
CALIBRATION CALIBRATION CALIBRATION CALIBRATION
FACTORY SET CONFIGURE CONFIGURE CONFIGURE
FACTORY SET FACTORY SET FACTORY SET

Time 1 min. 10 min. 30 min. 1 hour

When changing Access Level Mode, locked by press Cancel button for 3 Sec

1) If putting [Menu] on operating display, it shows access code input display below.
(If putting [Menu] during supporting time, it does not ask Access Code.)
2) After input Access Code by [Up]/[Down] key, put [Enter] and then, convert to Menu display.
3)

<Display of Access Code Input >

4) If Access Level is under [Service] level 1, [Set expanded operation] parameter does not change.

4) RUN INFO
Item Description Unit step Min max default View Access
000 Inlet Temperature °C 0.1 -40.0 70.0
001 Outlet Temperature °C 0.1 -40.0 70.0
002 Present Pressure Bar 0.1 -1.0 45.0 View only
003 Comp#1 Discharge Gas T °C 1 0 180
004 Comp#2 Discharge Gas T °C 1 0 180
005 Total Operation Hour H 1 0 99999 0 USER1 SVC2
006 Comp#1 Total Run Hour H 1 0 99999 0 USER1 SVC2
007 Comp#1 Total On/Off Times Time 1 0 99999 0 USER1 SVC2
008 Comp#2 Total Run Hour H 1 0 99999 0 USER1 SVC2
009 Comp#2 Total On/Off Times Time 1 0 99999 0 USER1 SVC2

1) Over 99999 Operation Time or Number, it is initialized ‘0’ automatically.

2) Operation Time or Number could be changed over Service Level 2.
5) OPERATION

Item Description unit step Min max default View Access

100 Set Point °C 0.1 -50.0 99.9 10.0 USER 1 USER 1
101 1 Step Start Deviation °C 0.1 +0.1 +20.0 +3.0 USER 1 SVC 2
102 2 Step Start Deviation °C 0.1 +0.1 +20.0 +4.0 USER 1 SVC 2
103 1 Step Stop Deviation °C 0.1 -20.0 0.0 -2.0 USER 1 SVC 2
104 1 Step Stop Deviation °C 0.1 -20.0 0.0 -1.0 USER 1 SVC 2
105 Steady Zone Dead Band (+) °C 0.1 0.0 +10.0 +0.3 SVC 1 SVC 2
106 Steady Zone Dead Band (-) °C 0.1 -10.0 0.0 -0.3 SVC 1 SVC 2
107 Liquid Injection Control Temp. °C 1 0 180 90 SVC 1 SVC 2
108 Liquid Injection Deviation °C 1 -50 -1 -10 SVC 1 SVC 2
109 LCD Back Light Mode Off / On On USER 1 USER 1

1) 1 Step Start Deviation : Input 1 Step Operation Temperature ex) 10.0(SP) + 3.0 = 13.0°C (Start)
2) 2 Step Start Deviation : Input 2 Step Operation Temperature ex) 10.0(SP) + 4.0 = 14.0°C (Start)
3) 1 Step Stop Deviation : Input 1 Step Stop Temperature ex) 10.0(SP) - 2.0 = 8.0 (Stop)
4) 2 Step Stop Deviation : Input 2 Step Stop Temperature ex) 10.0(SP) - 1.0 = 9.0 (Stop)
5) Dead Band (+): Input capacity steady operation zone. ; (+)Dead Band: 10.0(SP) +0.3=10.3°C
6) Dead Band (+): Input capacity steady operation zone. ; (-)Dead Band: 10.0(SP) -0.3=9.7°C
7) ex) Capacity steady operation zone is performed from (-)Dead Band 9.7°C to (+)Dead Band 10.3°C.
8) Liquid Injection Control / Deviation : Input temp. control zone by liquid injection Solenoid Valve.
9) ex) On over 105°C, Off below 95°C
10) LCD Back Light Mode: On(Always On), Off (During Alarm, On / press keys, On after 60 Sec., Off)

6) SCHEDULE

Item Description RUN ~ STOP

400 SUN 00 : 00 ~ 00 : 00
401 MON 08 : 30 ~ 18 : 30
402 TUE 08 : 30 ~ 18 : 30
403 WED 08 : 30 ~ 18 : 30
404 THU 08 : 30 ~ 18 : 30
405 FRI 08 : 30 ~ 18 : 30
406 SAT 08 : 30 ~ 12 : 30
※ It is displayed when setting to Reservation Operation from Expanded operation.
1) Operate at the set time, Stop at the set time.
2) Equipments is operating automatically during operating time and stops during stop time.
3) If it does not need to operate on exact day, set Operating Time and Stop Time equally.
4) If Operating Time is after Stop Time, Equipment does not work.
5) During Schedule Operation, it is possible to control with [Start] key and [Stop] key. (Picture below)
6) After Stop Time, it does not operate by putting [Start] key.( Picture below)

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7) TRIP LOG

Item Date Time Occur/Reset Event

1 YY/MM/DD HH:MM (X) The Name of Trip Alarm #1
2 YY/MM/DD HH:MM (X) The Name of Trip Alarm #2
3 YY/MM/DD HH:MM (X) The Name of Trip Alarm #3
4 YY/MM/DD HH:MM (X) The Name of Trip Alarm #4
5 YY/MM/DD HH:MM (X) The Name of Trip Alarm #5
| | | | |
| | | | |
160 YY/MM/DD HH:MM (X) The Name of Trip Alarm #160

※ It is not possible to modify or erase background.

① If Trip Alarm occur (cancel), event date and the name of trip alarm is saved in nonvolatile memory.
② Maximum is 160, it is deleted and saved previous events over 160 events.
③ When occurring, date, time, event (trip alarm) are recorded, when canceling, ‘X’ is showed next to time.
④ If press [Menu], Last message is located.
⑤ If press [Enter], Operation state, Pressure, Outlet Temp, Inlet Temp, Discharge gas temp are showed.

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8) Trip & Alarm

Item Description unit step Min max default View Access

400 Pump(Fan) Interlock Delay Sec. 1 0 999 0 USER1 SVC1
401 Pump(Fan) Interlock Hold Sec. 1 0 999 1 USER1 SVC1
402 Discharge Gas Over Temp °C 1 0 175 105 USER1 SVC1
403 Freezing Protection Temp °C 0.1 -55.0 90.0 2.0 USER1 SVC1
404 Low Temp Alarm °C 0.1 -55.0 90.0 5.0 USER1 SVC1
405 Low Load Protection Time Min. 1 0 50 0 USER1 SVC1
406 Low Press. Sensing Delay Sec. 1 0 999 30 USER1 SVC1
407 Low Press. Sensing Hold Sec. 1 0 999 1 USER1 SVC1
408 Oil Level Sensing Delay Sec. 1 0 999 60 USER1 SVC1
409 Oil Level Sensing Hold Sec. 1 0 999 0 USER1 SVC1
410 Condenser Fault Use - YES / NO NO USER1 SVC1
411 Chiller Mode - YES / NO YES USER1 SVC1

1) Pump (Fan) Interlock Fault Sensing

 Pump (Fan) Interlock Delay: ID9 input starts to sense after time delay from pump (fan) starting.
(If you set up as “0” sec., it senses even in a state of pump (fan) stop.)
For example, in case of flow switch, it inputs delayed time.
 Pump (Fan) Interlock Hold: ID9 input must be off during sensing time, it can sense as fault.
(If you set up as “0” sec., fault function will not be used.)
2) Discharge Gas Overheating Temp set
When the temperature of discharge gas is higher than overheat set-up value, the compressor is automatically off
due to occurring of discharge gas overheating fault. Please push reset button in terms of 5℃ lower than overheat
setup value.
3) Freezing Protection Temp Set
When the O temp. is lower than freezing set-up temp., the compressor is tripped. (Manual reset)
4) Low Temp Alarm Set
When the present temp. is lower than low temp., the compressor is stopped automatically. (Automatic reset)
5) Low Load Protection Time
It prevents the compressor from operating for a long time with low load condition. When the compressor
continuously operates more than set-up time with decrease condition, it is automatically stopped.
6) Low Press. Fault Sensing
 Low Press. Sensing Delay Time: ID3, ID7 input starts to sense after time delay from compressor starting.
(If you set up as “0” sec., it senses even in a state of Compressor stop.)
 Low Press. Sensing Hold Time: ID3, ID7 input must be off during sensing hold time, it can sense as low
press fault. (If you set up as “0” sec., fault function will not be used.)
7) Oil Level Fault Sensing
 Oil Level Sensing Delay: ID4, ID8 input starts to sense after time delay from compressor starting.
(If you set up as “0” sec., it senses even in a state of Compressor stop.)
 Oil Level Sensing Hold: ID4, ID8 input must be off during sensing hold time, it can sense as low press fault.
(If you set up as “0” sec., fault function will not be used.)
8) ID4,ID8 Function set-up: Oil Level Switch or Condenser fault Input or Overheat Protection(INT) Selective Input
 In case of using oil level switch input:
Oil level sensing hold – set up as “more than 1 sec.” Condenser Fault use – set up as “No”.
 In case of using condenser fault input:
Oil level sensing hold – set up as “0 sec.” Condenser alarm use – set up as “Yes”
 In case of using overheat protection (INT) input:
Oil level sensing hold – set up as “0 sec.” Condenser alarm use – set up as “NO”.
9) Chiller Mode
 When chiller mode is in “Yes”, Freezing protection trip function and freezing protection sense are always
working.
 When chiller mode is in “No”, Freezing protection trip function and freezing protection sense are only
working under operation(start).

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9) EXTENTION

Item Description Unit Step Min Max Default View Access

500 Running Mode Select - Local/Rem/Sch Local SVC1 SVC2
501 External Set Point - OFF,B1,B2,B3,B4,B5 OFF SVC1 SVC2
502 Control Source Select - OUT,IN,B4,B5,P-B4,P-B5 OUT SVC1 SVC2
503 Capacity Increase Time Sec. 0.1 0.0 60.0 3.0 SVC1 SVC1
504 Capacity Increase Interval Sec. 0.1 0.0 60.0 27.0 SVC1 SVC1
505 Capacity Decrease Time Sec. 0.1 0.0 60.0 3.0 SVC1 SVC1
506 Capacity Decrease Interval Sec. 0.1 0.0 60.0 27.0 SVC1 SVC1
507 Comp. Start Delay Time Sec. 1 0 600 5 SVC1 SVC1
508 Comp. Restart Guard Time Min. 1 0 30 5 SVC1 SVC1
509 Comp. Step interval Time Sec. 1 0 600 10 SVC1 SVC1
510 Capacity Unload Prestart Sec. 1 0 600 20 SVC1 SVC2
511 Capacity Unload End Sec. 1 0 600 15 SVC1 SVC1
512 Pump(Fan) Start Delay Sec. 1 0 600 5 SVC1 SVC1
513 Pump(Fan) Stop Delay Min. 1 0 30 0 SVC1 SVC1
516 YDelta/PW Change Time Sec. 0.1 0.5 20.0 5.0 SVC1 SVC1
517 Pump-Down Time Sec. 1 0 240 0 SVC1 SVC1
521 System ID Set ** - 1 1 128 1 SVC1 SVC1
**
522 Local ID Set - 1 1 128 1 SVC1 SVC1
**
523 System Baudrate Set - 96 SVC1 SVC1
48,96,192,384
524 Local Baudrate Set ** - 96 SVC1 SVC1

**It is displayed in case of installation of communication function.

1) Operation Mode Set: Local\(by keypad on Controller), Remote (by digital input ID10), Schedule (by schedule
set)
2) External Set Point
data Remark unit data remark unit
OFF Off B4 B4,4~20mA ℃/bar
B1 B1,NTC ℃ B5 B5,4~20mA ℃/bar
B2 B2,NTC ℃
B3 B3,NTC ℃

3) Control Source Select

data remark unit data remark unit
OUT Outlet temp sensor(B3,NTC) ℃ P-B4 Pressure Sensor(B4, 4~20mA) Bar
IN Inlet temp sensor(B4,NTC) ℃ P-B5 Pressure Sensor(B5, 4~20mA) Bar
B4 B4,4~20mA ℃
B5 B5,4~20mA ℃

4) Capacity Increase (Decrease) Time: Set up operation time of capacity increase (decrease) control valve.
5) Capacity Increase (Decrease) Interval: Set up interval time of capacity increase (decrease) control valve.
6) Comp. Start Delay Time: Set up the time until main liquid solenoid valve operated.
7) Comp. Restart Guard Time: Comp. can be restarted after the passage of the setup time from Comp. off.
8) Comp. Step Delay Time: The delay time between Comp. steps when Comp. is under operation.
9) Capacity Unload Presstart: Set up the time from capacity control valve is under operation to main SOL valve
is open.
10) Capacity Unload End: Set up the time from Comp. is on to capacity control valve is terminated to starting
operation.
11) Pump(Fan) Start Delay: Set up the time of circulation pump(fan) operation delay.
12) Pump(Fan) Stop Delay: Set up the time of circulation pump(fan) start delay.

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10) CONFIGURE – Compressor Type Set

※ Please change the setup value after exactly understanding the specification of the equipment.
(Otherwise, compressor cannot be worked properly.)
※ It is possible to set up the equipment when it is completely stopped.
Item Description Unit Step Min Max Default View Access
Roltec, Bitzer, Fusheng,
601 Comp Manufacture Select default SVC1 SVC1
Hanbell, Ref, default
602 Comp #1 Use YES SVC1 SVC1
YES / NO
603 Comp #2 Use YES SVC1 SVC1
606 Comp Rotation Mode OFF / NORMAL / TIME / ONOFF / OFF-R OFF USER1 SVC2
607 Comp. Interlock Start Mode NO USER1 SVC2
YES / NO
608 Capacity Decrease Control YES USER1 SVC2
612 Comp Start Method Direct / Y-Delta / P-Winding Y/D USER1 SVC2
613 Inlet Temp Sensor Use YES USER1 SVC2
614 Outlet Temp Sensor Use YES USER1 SVC2
615 Discharge Gas Temp Use NO / YES YES USER1 SVC2
616 Capacity Start SOL Use NO USER1 SVC2
617 Liquid Injection SOL Use YES USER1 SVC2
618 Capacity INC SOL Type NC SVC 1 SVC2
NO / NC
619 Capacity DEC SOL Type NC SVC 1 SVC2
(Normal Open / Normal Close)
620 Capacity Start SOL Type NC SVC 1 SVC2
621 Capacity Start Method 1. INC:OFF DEC:OFF 1 SVC 1 SVC2
622 Capacity Increase Method 2. INC:OFF DEC:ON 3 SVC 1 SVC2
3. INC:ON DEC:OFF
623 Capacity Decrease Method 4. INC:ON DEC:ON 2 SVC 1 SVC2
624 Capacity Steady Method (On state: On/Off Operate) 1 SVC 1 SVC2

1) Comp. Maker Select: Select maker Roltec, Bitzer, Fusheng, Hanbell, Hitachi, Refcomp, Etc
2) Comp #1 ~ #2 Unit Select: Set up for use / no use per each compressor
3) Comp Rotation Mode:
OFF: Start from Comp #1 unit  #2 Comp in order (There is no rotation operation).
NORMAL: Rotate operation when all compressor are turned on and off.
TIME: Start from the compressor which has shorter operation time
ONOFF: Start from the compressor which has less operation cycle
OFF-R: Start from #2  #1 compressor in order (There is no rotation operation).
4) Comp. Interlock Start Mode: ON (In case of 2 step operation start, 1~2 step start)
5) L.Injection SOL Use: OFF: No use of liquid injection valve. ON: Use of liquid injection valve
6) Capacity INC/DEC/Start SOL Type: Select valve type (Normal Open or Normal Close Type)
7) Capacity Control Method: Select valve composition for capacity control operation, such as
start/increase/decrease/steady
8) Capacity decrease control:
OFF :Capacity steady operation is performed when capacity decrease operation required.

11) CALIBRATION

Item Description Unit Step Min Max Default View Access

700 Inlet Temp Correct °C 1 -20.0 +20.0 0.0 USER 1 USER 1
701 Outlet Temp Correct °C 1 -20.0 +20.0 0.0 USER 1 USER 1
702 Control Press Correct Bar 1 -10.0 +10.0 0.0 USER 1 USER 1
703 D.C Gas Temp#1 Correct °C 1 -20.0 +20.0 0.0 USER 1 USER 1
704 D.C Gas Temp#2 Correct °C 1 -20.0 +20.0 0.0 USER 1 USER 1

1) Inlet Temp Correct: Input the correction value of inlet temperature sensor
2) Outlet Temp Correct: Input the correction value of outlet temperature. sensor
3) Control Press Correct: Input the correction value of controlled pressure sensor

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 4) D.C Gas Temp#1,#2 Correct: Input the correction value of discharge gas temp. sensor for #01, #02 unit

12) FACTORY SET

※ This is the set mode when delivered thus, please understand exactly and then, changes it.
Item Description Units Step Min Max Default View Access
900 SELF TEST NO / YES NO USER1 SVC3
901 LOG CLEAR NO / YES NO USER1 SVC3
902 INFO CLEAR NO / YES NO USER1 SVC3
903 B1 INPUT - USER1 -
904 B2 INPUT - USER1 -
905 B3 INPUT Only View - USER1 -
906 B4 INPUT - USER1 -
907 B5 INPUT - USER1 -
908 B4 4mA 280 USER1 SVC3
909 B4 20mA 997 USER1 SVC3
1 0 1023
910 B5 4mA 280 USER1 SVC3
911 B5 20mA 997 USER1 SVC3
912 Y1 4mA 810 USER1 SVC3
913 Y1 20mA 3510 USER1 SVC3
914 Y2 4mA 810 USER1 SVC3
1 0 9999
915 Y2 20mA 3510 USER1 SVC3
916 Y3 4mA 810 USER1 SVC3
917 Y3 20mA 3510 USER1 SVC3
918 ADC FILTER 1 1 256 16 USER1 SVC3
919 DAC FILTER 1 1 256 16 USER1 SVC3
This product has a digital control function in terms of a digital input/output function. When customer wants the change
something, please contact to [Dotech,inc] Company.

1) SELF TEST: It is set ‘ON’, when taking test or delivered.

2) LOG CLEAR: Use to delete Trip Warning Background.
3) INFO CLEAR: Use to delete Operation (running hour and on/off times) Background.
4) Bn 4mA: Analog Input(4mA)
5) Bn 20mA: Analog Input (20mA)
6) Yn 4mA: A constant of change Analog signal (4mA)
7) Yn 20mA: A constant of change Analog signal (20mA)

13) System Date/Time

Date/Time is used for a report of system information by trip/state report and schedule operation. Thus, it is necessary
for a trouble or an abnormal condition. Please set Date/Time.

1) Put menu button once on the main display, see the display to set access code.
2) Put menu button once again, see the display to set the Date/Time like below
3) Set Date/Time with controlling up/down and enter button, then put [cancel] button for returning to main
display
4) The day of a week will be set automatically
5) If “:” between hour and minute does not flicker, set all once again.

<Date/Time set>

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5. Install Process

1) Install Place
Please set this product up in the place mentioning below.

⊙ Low temperature change or normal temperature

⊙ No corrosiveness gas
⊙ No low and high humidity
⊙ Low machinery vibration
⊙ Low dirt or smoke
⊙ Low effect from an electrical noise
⊙ No effect from a strong magnetic field

2) Install Process
⊙ Set up within a slop of fifteen degrees
⊙ Use a steel plate over 2mm as panel
⊙ Do not set up by force
⊙ Fasten the product with an included screw

3) Direction for the case of no line

⊙ Please use the shield cable for between control board and sensor to prevent a noise
⊙ Keep Input/Output Line away over 30cm from Power Line and do not put same lines together
⊙ Set fuse apart to protect the product from overvoltage
⊙ For a high safety, connect parallel Serge Observer to Magnet Coil
⊙ For a high safety, use noise filter

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