Salt Iodine WYD Iodine Checker Instruction Manual

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WYD iodine checker instruction

manual

Manufactured by
Salt Research Institute of China National Salt Industry Corp.
Content

page
1. Configuration of the WYD 2
2. Operation principle 3
2
3. Specifications 4
4. Standard Content 4
5. Operation Procedures 4
6. Maintenance 4
7. Troubleshooting 6
8. Service 6

Appendix 1: Quick measuring iodine concentration in


iodized salt by using WYD iodine checker 7

Appendix 2: Taking a sample 12

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WYD iodine checker is a simple single wavelength
spectrophotometer with the functions of LCD readout, zero
autocalibration, concentration readout. The WYD can resist
damp and corrosive environment. A calibrated gray glass
provided in the WYD is worked as a standard instead of
standard solution, and makes the WYD to be used easily.

The WYD is designed for measurement of iodine in iodized salt,


and it can be applied into the field of iodized salt production,
sales, and as well as prevention and cure of endemic. The result
is reliable compared to the result measured by traditional
titration method.

1. Configuration of the WYD (see Figure 1)

Figure 1. Configuration of the WYD


1. LCD Readout 2. Zero Autocalibration
3. Calibration Key 4. Sample Cell Chamber
5. AC Power Receptacle 6. DC Power Receptacle (6 AA
batteries)

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2. Operation principle

WYD is a special instrument for measurement of iodine in


iodized salt, it was designed according to the absorbing
characteristics of iodine-starch blue compound at 585nm and
Bill equation.

First, insert the reference, when the single wavelength light


eradiated by the optical system passes the reference solution and
reach to the detector, the concentration of iodine is adjusted to
zero by pressing zero autocalibration key, then insert sample,
since the light which reach to the detector is reduced due to the
absorbance of the sample, according to Bill equation, the
reduced light intensity is positively related to the iodine
concentration of the sample. The optical signal caught by the
detector is converted into an electrical signal, and then sent to
the DC amplifier. The amplified signal further log-converted
signal indicates an iodine concentration. After the WYD is
calibrated by a known standard sample, then insert unknown
sample, the concentration can be read out on the LCD directly.

3. Specifications

Stability drift < 0.3 in10 min.


Measuring range 10~90mg/kg
Accuracy analytical error < 2ppm
Repeatability fluctuation <2% (at the concentration
of 50 mg/kg)
Dimensions 175x135x60mm
Weight 500g

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Power requirement AC 220V or DC 9V
4. Standard Content

WYD main body 1


Cell (1 cm) 2
Battery holder                  1
Gray glass (0.7A) 1
Glass Tube (50 mL) 2
Plastic Bottle (100 mL) 2
Instruction manual in English 1
Inspection sheet in English 1

5. Operation Procedures

See detail in‘Measurement of iodine concentration in


iodized salt by using WYD iodine checker’

6. Maintenance

Install the WYD in the dry place with good ventilation and avoid
corrective environment. Clean the salt and dust on instrument
after use. If the WYD is located in damp environment for long
period, its stability would be reduced and the drifts would
become big, in this case it is necessary to prolong warm-up time.

1) The water used in this method


Distill water, Purified drink water, Cool boiling water

2) The calibration of the gray glass


Gray glass has a stable absorbance within long period, it is
convenient to be used as a standard for the calibration of the

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WYD instead of the solution standard. However, the
absorbance of the grey glass is affected by the sensitivity of
the starch solution, storage time and temperature (season
changes). To reduce the systematic error, the gray glass
needs to be calibrated regularly.

3) Cell maintenance
To get reliable and accurate results and to avoid
contamination of the instrument, the cells must be kept
clean. Dirt cell may contaminate the cell holder and the gray
glass, causing analytical error. Inside of the cell can be
cleaned by a bar brush, outside of the cell can be cleaned by
a filter paper. To avoid rust of the instrument, clean the cell
holder, gray and its frame regularly.

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7. Troubleshooting

Symptom Cause Remedy


1. No signal reading Power cable Check and connect
on LCD disconnected the power cable.
2. The digital Too short warm-up Warm-up
reading fluctuates time instrument
much Too high vibration Select proper place
3. The digital low power voltage Replace battery
reading drifts much (when DC power is
supplied)
4. No digital reading The instrument is Press  or V key. If
responded when blocked the problem still
sample is inserted exists, disconnect
into the holder. the power cable
and reconnect it.

8. Service
Guarantee: 1 year.

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Appendix 1: Quick measuring iodine concentration in
iodized salt by using WYD iodine checker

Application
WYD is suitable for the measurement of iodine concentration
in KIO3 and I- type iodized salt.

Abstract
Weigh 1.0 gram of iodized salt in 50ml tube, and add 10ml of
distill water, 2ml of KI-starch solution and 2ml of
H3PO4(1+3),shaking the tube until the salt was dissolved in the
solution thoroughly, then add distill water to make 50ml and
shake the tube evenly. Insert the cell which contains this solution
in the cell holder of the WYD, the concentration is directly read
out on LCD. (when measuring iodized salt contains I -, first, I-
needs to be oxidized by excess bromine solution, then the excess
bromine was neutralized by sodium formate.). The result is
comparable with that obtained by using titration method.

1. Principle
KI can be oxidized to I2 by KIO3 in the sample under acidic
condition and blue iodine-starch compound is formed in the
solution, the concentration (mg/kg) of iodine was directly read
out on the LCD of WYD iodine checker.

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2. Chemicals

2.1. KIO3 standard solution (1000g I-/ml)


Weigh 0.8432g KIO 3 which was dried at 100-110℃for 3
hours and dissolve this in 500ml distill water.

2.2. Iodine working standard solution (10g/ml - 20% NaCl)


Take 5.0ml KIO 3 standard solution and add 100g NaCl and
0.5g Na2CO3, add distill water to make 500ml, and shake the
solution thoroughly. This solution can be used within 6
months. 5.0 ml of solution equals the concentration of
50mg/kg in the iodized salt sample.

2.3. KI-Starch solution (A)


Weigh 2.0 g soluble starch, add distill water and stir
thoroughly, transfer this into 200ml boiling water and boil it
for 2 minutes, after cooling, add 1.0g KI and 40g
K2HPO4.3H2O, this solution can be stored in a bottle for 3
months.

2.4. H2SO4 (1mol/L) (B):


Mix 11ml H2SO4 with 190ml distilled water evenly.

2.5. 3% (w/v) Bromine solution

2.6. Sodium formate (100g/l)


Dissolve 10g sodium formate in 100ml distill water.

3. Instrument

1) WYD iodine checker (Distributed by Salt Research Institute


of China National Council of Light Industry)
2) Balance (0.1g)

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3) 50ml tubes, 5ml and 10ml pipette

4. Procedures

4.1. Prepare standard solution for calibration of the iodine


checker or gray glass
Transfer 5.0ml iodine working standard solution (10g/ml)
into 50ml tube, add 2 ml KI-Starch solution (A) and 2ml
H2SO4 (B), mix the solution evenly, and add distill water to
make 50 ml, shake the tube thoroughly, measure this
solution, this solution equals concentration of 50mg I -/kg
salt.

4.2.Prepare sample solution


Weigh 1.0g well-mixed iodized salt in 50ml tube, add 10ml
distill water, 2 ml KI-Starch solution (A) and 2ml H 2SO4
(B), then follow the same procedure in 4.1.

4.3. Measurement on WYD iodine checker


1 point calibration is used in the WYD. Firstly zero point of
this instrument is calibrated by distill water. Secondly, span
calibration is performed by a standard solution (or gray
glass). Finally the sample solution is measured on WYD, its
concentration is directly readout on the LCD of the WYD.

4.3.1 The keypad on the WYD (see Figure 1)


1. LCD Readout 2. Zero Autocalibration
3. Calibration Key 4. Sample Cell Chamber

4.3.2. Calibrating the WYD and gray glass, measuring the


sample
Calibration

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1) Turn on the power of WYD and warm-up it for 10
minutes (prolong warm-up time if WYD has not been
used for long period).
2) Insert the cell which contains distill water into the cell
holder (the optical path from right to left), close the lid
of the sample compartment, press autocalibration key,
0.0 appears on the readout LCD.
3) Insert the cell which contains standard solution (4.1),
close the lid of the sample compartment, set 500.1 on
the readout LCD with  or V key.
4). Insert gray glass, read out and write down the value,
using gray glass for later calibration of the WYD is
more convenient and easier than using standard
solution.
Measuring
Insert the sample solution, the concentration (mg I -/kg) of
iodine is directly readout on the WYD.

6. Discussion

6.1. Mixing the sample evenly


The size homogeneity of the iodized salt affect the
accuracy of the measurement, the sample must be mixed
thoroughly before weighing, (stirring dry and well dispersed
fine salt by a fork, yet stirring moist sample by a small
kitchen mixer or chopsticks), the results on the analysis of
iodized salt from different region (sea salt, lake salt, well
salt and mine salt) and different type salt indicates that
taking 1.0g (0.05g) of sample for the analysis is reliable,

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when salt sample has good size homogeneity. For the
sample without homogeneous size, weigh 10.0g of the
sample and make 50 ml solution, take 5.0ml of this solution
for analysis.

6.2. Oxidization of I-
Previous experiments show that the iodine
concentration in sea salt, lake salt and mine salt contains
KIO3 can be directly measured.
Since some iodized salt produced by well brine of
Sichuan province China contains I - and other deoxidized
matter, they have to be oxidized first, 3% bromine solution
is selected due to the following advantages: fast reaction,
good result, easy removing of the excess bromine. The
concentration of the bromine can be reduced along with
storage time (several months).

6.3. Oxidization procedures

Weigh 1.0g salt sample in 50ml tube, dissolve it in


about 10 ml distill water, add bromine solution until light
yellow appears, shake the tube evenly and add 0.5 ml
sodium formate solution (100g/l), close the tube well, shake
the tube and make the bromine vapor be absorbed
thoroughly, allow the solution to stand for 1-2 minutes, then
follow the procedures in 4.1 to measure the concentration.
The pre-oxidization is not needed for the low sodium
iodized salt, and some nutrient enriched iodized salt, such
as, Zinc, Selenium, Lactoflavin iodized salt, except for
calcium enriched iodized salt, the procedure of the

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oxidization for calcium enriched iodized salt follow the
procedures:
Weigh 1.0g calcium enriched iodized salt in 50ml tube,
dissolve it in 10 ml distill water and 0.5ml 1mol/l HCl, add
bromine solution in the tube, then add sodium formate to
remove excess bromine.
Appendix 2: Taking a sample

For the iodized salt with homogeneous size, the sample is


taken by a spoon (volume 1 cm 3). Since the granule size of the
iodized salt varies with different kinds of iodized salt, the weight
of salt in a spoon needs to be calibrated by dividing the weight
of 5 spoons of salt into 5 (each spoon of salt is kept flat) before
sampling. The concentration (mg/kg) of the iodine is obtained
by dividing the digital reading with the weight of a spoon of salt.

Salt Research Institute, China National Salt Industry Corp.


831 Ying Kou Road, Tanggu, Tianjin, PR China
Tel: 86-22-65271739
Fax: 86-22-25851450
Email: [email protected]

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