1987 - 900 Saab
1987 - 900 Saab
1987 - 900 Saab
Headlight, parking light switch Main instrument panel Windshield washer stalk Cabin fan Air temperature control
Haza rd warning
)
HCJrn contacts Ignition key on floor
a t shift console
OWner's Manual
Saab 900 - 1987
©Saab-Scania AB 1986
Production: Technical Publications, Saab-Scania, Trollhattan, Sweden
, \
formance character, front wheel drive, and various systems is given in a special section.
Introduction safety features. The main automobile pro- The m~nual also describes the most impor-
Your Saab is a product ofSaab-Scania AB, duction plant is in Trollhattan, Sweden tant dIfferences between model versions.
leaders in specialized transport technology. (near Gothenburg), where design, develop- Read through the manual before taking the
We develop and produce aircraft, satellites, ment and testing facilities are also located. car out for the first time then keep it in the
passenger cars, trucks and buses which are Saabs are also assembled in Ar16v, Sweden, car for future reference.
among the most modern available in the and Uusikaupunki, Finland. A modern, A list of contents is provided for each sec-
world. highly automated central spare parts ware- tion ofthe manual and there is also a com-
Saab-Scania's automotive origins date back house serving Saab distributors worldwide prehensive index at the back.
to 1897 when the first Swedish factory-built is located in Nyk6ping (near Stockholm). Also supplied with the car are a Warranty/
passenger car was produced by the com- Importation and distribution of Saab Service Record Booklet, Audio System man-
pany which was later to become the current automobiles, spare parts and accessories in ual and a tire warranty folder with which
Scania Division. In addition to its present the Unites States are handled exclusively by you should also become familiar. A conver-
mainstay, truck and bus production, the Saab-Scania of America, Inc., headquar- tible supplement is supplied for those cars.
Scania Division is responsible for the manu- tered in Orange, Connecticut. The company
facture of the Saab 2.0 liter OHC four cylin- also produces a North American version of Since the policy at Saab-Scania is one ofcon-
der engine which powers Saab 900 and the Scania transit bus in Connecticut and tinual improvement, we retain the right to
have begun importing Scania Class 8 incorporate modifications and alter specifi-
9000 models.
cati.ons during production without prior
Manufacture of cars under the Saab name trucks. notIce.
commenced in 1949 with the introduction This manual for the Saab 900 provides
of the Saab 92, the first in a succession of some practical advice on driving and caring Best Wishes,
innovative models renowned for their per- for your car. A technical description of the Saab-Scania AB
Saab Car Division
InstruIIlents
and controls
Warning and indicator lights 5
Combination instrument . 6
Lighting switches . . . . . 7
Wiper and washer controls 9
Climate control system 9
1 2 3 4 5 6 5 4 789 10 11 1
26
27
21
18 19 13 22 23 2425
1 Fresh air vent 13 Switch for adjusting external rear- view 24 Switch, AC compressor
2 Switch, parking lights and headlights mirrors (900S, Turbo) 25 Switch, air recirculation
3 Clock and tachometer 14 Switch, optional fog lights 26 Gear (selector) lever
4 Warning lights 15 Control for high/low beam, turn signals and 27 Coin tray
5 Turn signal indicator lamp cruise control (900S, Turbo) 28 Switch, interior lighting
6 Speedometer, odometer and trip meter 15A Rheostat, control illumination 29 Handbrake
7 Combination instrument: fuel gauge, 16 Horn control 30 Ignition switch and gear lever lock
temperature gauge and pressure gauge 17 Clock adjustment knob 31 Switch, electrically driven sun roof (Turbo)
(Turbo) 18 Reset button for trip meter 32 Switches, front power windows (900S,
8 Seat belt reminder light 19 Rheostat, instrument panel lighting Turbo)
9 Switch, ventilation fan speed 20 Control for wipers and washers .33 Lockout switch, rear door window switches
10 Temperature control 21 Switch, electric rear window defroster 34 Switches, rear power windows (900S, Turbo
11 Air distribution controls 22 Switch, hazard warning flashers sedans)
12 Seat heater rheostat (900S, Turbo) 23 Cigarette lighter
comes on while you are driving, stop the car engine coolant. If the needle enters the red Pressure gauge, Turbo
immediately, switch off the engine and zone repeatedly, stop as soon as possible The pressure gauge indicates the charging
check the oil level. Ifthe oil light stays on,do and check the level ofthe coolant. pressure in the inlet manifold. At low
not drive the vehicle, as severe engine dam- engine loads and during engine decelera-
age can result. tion, a vacuum will be present in the mani-
WARNING! . fold. In such cases, movement ofthe needle
Do not operate the engine at full throttle will be within the white zone. At increased
until the needle on the temperature loads or engine speeds, the turbo compres-
gauge has entered the green zone. sor will increase the charging pressure in
Low fuel warning light the inlet manifold. In this case, the needle
This lamp will glow continuously when the will move into the orange zone. The char-
quantity of gasoline in the fuel tank is less ging pressure will not normally be high
than approximately 1.8 U.S. gallons. Refuel Speedometer, odometer and trip meter enough to cause the needle to enter the red
at your next oppurtunity. The odometer records the distance in miles, zone, since the engine is equipped with a
and the trip meter in miles and tenths. charging pressure regulator (wastegate).
The reset button for the trip meter is loca- However, under full load and with suffi-
Combination instrument ted in the lower section of the meter. Push ciently high fuel octane, the needle may
Fuel gauge to reset. briefly enter the red zone. There is also an
This gauge accurately measures the quan- overpressure safety switch to protect aga-
tity of fuel remaining in the tank. inst excessive pressure which could damage
the engine.
Temperature gauge
This indicates the temperature of the
Tachometer and clock Lighting switches Headlight dimmer, high beam flasher,
and turn signal con troT
The tachometer indicates the speed of the The headlight switch has three positions:
engine in thousands of revolutions per The spring loaded lever is moved towards
minute. The RPM range for economical the steering wheel to switch from high
operation is indicated on the tachometer. beam or vice versa. The same action provi-
Driving within this range aids in achieving D The lighting is off. des a warning high beam flash when the
best possible fuel economy. The needle headlights are switched off. A blue indica-
should only be allowed to enter the broken tor light glows whenever the high beams
red zone for brief periods. It must never are on. The turn signals and cornering
enter the red zone. A safety device, which [~oo:: ' lights are operated by moving the lever in
- - Parking lights.
interrupts current to the fuel pump at 6000 the direction in which the steering wheel is
rpm, is installed on the Turbo. turned. "Lane change" detents are provi-
ded.
L=D i Headlights and parking lights. 1-Flash headlight, high beams
2-Left turn signal
3-Right turn signal
push in the fog light switch. The fog light tion switch. The switch on the console be-
will not be illuminated when the high tween the front seats has three positions:
beams are switched on. Push and release forward/on, middle/off, rear/on with open
the fog light switch and/or rotate the head- doors.
lamp switch to the off position to turn off 9GGS and Turbo models are equipped with
the fog lights. a time delay shut-off for the interior lights.
Use only H-3 bulbs as replacements. Do not The lights will remain on for about 15
touch the bulbs. The fog light circuit is pro- seconds after the doors have been closed or
tected by a 15 amp fuse in the main until the ignition key is turned on, which
fusebox. ever occurs first.
when the ignition is switched off, is particularly useful in light drizzle, Ifthe washer jets are blocked, the holes can
whichever occurs first. Do not switch on the etc. be carefully cleaned and adjusted with a pin
window heating before starting the engine. 2 Windshield wipers, low speed or small tool. If the jets are out of align-
Damage to the unit may result ifit is oper- ment, the adjustable ball nozzles can be
3 Windshield wipers, high speed turned to the desired position. The driver's
ated for a long period oftime on a dry rear
window. Do not use abrasive cleansers on 4 Windshield washer: The windshield side jet is equipped with two ball nozzles
the inside of the rear window which may washer will operate as long as the lever while the passenger side has one ball nozz-
damage the electrical continuity ofthe unit. is held toward the steering wheel. Ifthe le.
Avoid placing heavy objects on the parcel lever is pulled when in the "wipers-off"
shelf as the heating wires may easily be position, the wipers will automatically
damaged. make a few sweeps.
WARNING!
The AC system contains freon gas under
pressure. Do not loosen or undo the AC
system hoses. Escaping gas may cause
injury.
9
The fan is off. No fresh a ir entering the car. Maximum a I·r flo W "lor rapI·d coolmg·
. All I
vents fully open. Th IS. posItIOn
. . . aticall
autom pane
: ngages fourth fan speed and closes the fresh .Y
mtake. aIr
Floor vents open. Floor vents and central panel vents fully open.
Interior
equiplllent
Seats . . . . . . . . 14
Seat belts . . . . . . 16
Interior aIllenities 19
Sunroof . . . . . . 20
Rear view mirrors 20
Power windows . . 21
Audio equipment . 21
Seats
The backrest and cushion of the front seats
have thermostat-controlled electric heating Legroom adjustment Backrest angle acijustment
elements that warm up automatically Release the lever and slide the seat to the desired The backrest angle can be infinitely adjusted
when the ignition is switched on. The ther- position. between driving and resting position by rotating
mostat ensures that the heaters are the knob.
switched offwhen the temperature exceeds
82°F.
The driver's seat heater on 90DS and Turbo
models can be controlled or switched off to
suit the driver's preference by means of a
rheostat on the instrument panel (see In-
struments and Controls.
Both front seats are adjustable as to leg-
room, and the driver's seat can also be ad-
justed for height. The backrest angle is con-
tinuously adjustable from upright to reclin-
ing.
Ensure that the seat rails are securly latched
after each legroom adjustment.
WARNING!
Driver's seat adjustments should be
made before driving off. Disengaging the
legroom adjustment lever while driving Vertical adjustment Moving the backrest forward (except 4- door
allows the seat to move in such a way as The cushion ofthe driver's seat can be raised and models)
to possibly affect vehicle control. lowered and also tilted to the front or rear. As the Depress the lever and tilt the backrest forward.
illustration shows, there are four possible posi- Rear seat passengers can tilt the backrest for-
tions. ward if they lift the lever at the lower rear edge
Adjustments are made with the handle (see illu- ofthe front seat.
stration) at the forward edge of the seat. Release
the latch by pushing on the handle and moving it
to the intermediate position.
Headrest cushions
900S and Turbo models have removable
rear headrest cushions a s standard equip-
m ent. Rear cushions h a ve a mounting post
which fits into a bracket a tta ched to the
back of the rear seat b ackrest, when so
equipped. The rear h eadrest cushions must
b e pulled out when the seat is to be folded
down.
Front seat head restra ints ha ve a vertical
a djustment range ofa pproximately 31/2 in-
ches. To raise, grasp both sides ofthe cush-
ion and pull upwards. To lower, press
Seat aqjustment (passive belt system) down on the top center of the cushion. A
system of detents will secure the cushion at
1 Lift the bar and slide the seat to the desired
the desired height.
postion.
2 Pull forward the telescopic lever and raise or For the best protection, front seat occu-
lower it to obtain the desired height. p a nts should adjust the cushion on a level
3 Turn the wheel until the backrest is in the de- with the head.
sired position.
4 Lift the lever to tilt the backrest forward.
WARNING!
To avoid the risk of injury, keep hands
well clear of the locking mechanism on
both sides a t the base of the backrest
when moving the backrest to the up-
1 Raised seat. Move the handle back without
right position.
pressing down on the seat.
2 Lowered seat. Move the handle forward, pres-
sing down on the seat.
3 Seat tilted back. Move the handle back, pres-
sing down on the seat.
4 Seat tilted forward. Move the handle forward
without pressing down on the seat.
Using manual lap and shoulder belts motion and/or sudden vehicle deceleration.
Seat belt restraint system The belts will lock during hard braking or
Each lap and shoulder (three point) re-
straint consists of a continuous belt, a latch when the vehicle is climbing or descending -
NOTE! Seat belts, properly worn, re- stalk, and a locking retractor mechanism steep grades.
duce the risk of serious occupant injury which allows passenger movement under
in an accident or emergency maneuver. normal circumstances and locks the belt in
Belt type restraints are provided at all emergency situations. WARNING!
seating positions. Use them for your To put the belt on, first grasp it near the 1 No alterations or additions should be
comfort and protection. made to this belt system.
shoulder belt guide loop and pull out a suf-
ficient length of belt to reach the latch 2 The webbing must not be bleached or
Inertia reel-type three point manual belts mechanism between the front seats. One redyed.
are provided at the front and out~oard rear section ofthe belt should now be lying low 3 Each belt is meant for one person only.
seating positions. A manually adJust~~ lap over the hips and the other over the shoul- The belts at outboard seating positions
belt is provided for the center rear posItIon. der nearest the guide loop. Position the must be used as a lap/shoulder restraint
latch tongue on the belt so that it can be in- only.
serted into the latch stalk.
4 Holding your small child is not safe.
Pull up on the upper portion of the belt to Children under 5 years old and weigh-
take up any slack in the lap portion. The re- ing less than 40 lbs, should be re-
tractor mechanism will automatically ad- strained in a suitable safety seat/re-
Seat belt, front seat just the shoulder portion. The belt is re- straint designed for that purpose. Fol-
1. Latch tongue leased by pressing the red button. The re- low seat manufacturer's instructions
2. Latch stalk tractor will return the belt to its stored posi- which are based on the size and weight
tion. ofthe child. If the child safety seat is de-
signed to be restrained by a lap belt, use
NOTE! Pregnant women should use the it in the center rear seating position. Re-
belt as described above paying special straining a child safety seat with a 3-
attention to applying the lap portion of point belt may require a special clip
the belt as low and snug over the hips as (contact the seat manufacturer) to re-
possible. strict belt movement and prevent the
seat from tipping over. Refer to the in-
structions to determine clip necessity
When the belts are in use the retractor mec- and availability. For further informa-
hanism is normally unlocked. This allows tion on child restraint systems for your
freedom of movement for the restrained car write to: U.S. Dept. of Transporta-
occupant automatically The belt locking tion, Washington, D.C. 20590.
mechanism is activated by rapid belt
Motor Vehicle Safety Standard 208, Occu- passenger side, the belt can be "parked" in
5 Fully reclining the seat back increases pant Crash Protection. The purpose of this the rear position, ifthe passenger gets out of
the risk of sliding under the seat belts in standard is to reduce the number and seve- the car and shuts the door while the ignition
the event of a frontal collision. ri ty of traffic accident injuries by promoting switch is on. In this case, the belt will move
6 If in doubt on any matter concerning re- increased usage of seat belt systems. The to the forward position when the door on
straints or their use, please consult your vehicle may be started whether or not the the passenger side is reopened. For best pro-
dealer. seat belts are fastened. The reminder light tection always fasten the lap belt after the
7 After an accident the seat belts should on the instrument panel will glow for about automatic shoulder belt is in place.
be inspected and if necessary, be re- 8 seconds. The audible buzzer will sound
placed if the car is to be put back in ser- until this light goes out or the driver's seat
vice. Ensure that the retractor locks belt is fastened, whichever occurs first.
when the belt webbing is pulled and the
belt retracts smoothly when released. If
the webbing won't retract fully and Passive seat belt system
hangs from the guide ring, the retractor
may be damaged or the webbing Passive seat belt system (some 900S)
stretched in the accident. If so, replace The front seats of some Saab 900 variants
the belt assembly. are equipped with a passive seat belt sys-
tem. The system consists of a two-point,
Seat belt reminder system motor-driven diagonal strap and a
This vehicle is equipped with a seat belt manually fastened lap strap.
reminder system as required by Federal The automatic portion ofthis seat belt sys-
tem is controlled by the position of the
doors and the ignition switch.
Using the passive belts
WARNING! 1 When the ignition switch is turned on,
the belt moves to the rear position .
• The front seat passive belts are not Simultaneously, a warning lamp in the
designed to hold a child safety seat. right-hand indicator lamp panel ofthe
• To avoid injury, keep hands well clear combined instrument blinks and a buz-
of the guide rail when operating the zer sounds.
passive seat belts.
When someone gets into the car, the upper h PARK ~ BRAKE EXH
belt mounting is in the forward position,
/ft. BRAKE ~. FLUID
When the belt is locked into the rear 3 When the ignition is shut off or when
position, the warning lamp and buzzer the driver's door is opened, the driver's
will shut off. seat belt will return to the forward
2 Fasten the lap belt after the automa- position.
tic shoulder belt is in place. However, if the gear selector lever is in
If the lap strap has not been fastened, the reverse position and the ignition is
the buzzer will sound for a few more on, the belt will not return to the for-
seconds. The seat belt warning lamp on ward position, thus allowing the driver
the dashboard (under the fan switch) to open the door for better visibility
will light up for around 8 seconds as a while backing up.
reminder to fasten the lap strap. The belt on the passenger side will start
moving towards the forward position as
soon as the passenger door is opened.
1 Fasten the locking tongue (1) and make
sure it is held in place by the latch (2) on
System malfUnction the upper side (to release the locking
In case of a malfunction in the passive seat tongue, the latch must first be moved to
belt system: the side).
Check the two 20A fuses under the back 2 Remove the seat belt at the upper
seat on the left-hand side. See page 26 to mounting point by pressing the red but-
raise the rear seat. The electrical distribu- ton marked "PRESS".
tion box in the engine compartment con-
tains spare fuses. Ifthe fuses are intact, you
can still use the seat belts manually with
extra locking tongues. You'll find them in
the tool kit located in the trunk. The locking
tongues are different for the right-hand and
left-hand sides.
WARNING! ·
If the warning lamp in the combined
instrument starts blinking when the car
is in motion, the passive seat belt sys-
tem is defective. Drive to an authorized
Saab service workshop immediately.
3 Fasten the seat belt in the extra locking Interior amenities NOTE! Do not exert excessive down-
tongue. Make sure the belt is not ward force on the front ashtray when it
twisted. Ashtrays
is in the open position. Clean trays re-
If the diagonal belt is rolled up on the Two ashtrays are provided in the car. Both gularlyand do not deposit flammable
retractor instead of being fastened, the are located centrally, one below the instru- materials in them. Ensure that smoking
warning lamp in the combined instru- ment panel and the other in the rear ofthe materials are completely extinguished.
ment will light up with a steady glow. center console.
4 When you get out of the car, press the The ashtrays can be removed from the
red button marked "PRESS" to release holders for emptying. To remove the front Cigarette lighter
the belt from the extra locking tongue. tray on models without the forward acces- To use the cigarette lighter, push it into the
sory console, grasp it at the two orange holder. It will spring back as soon as it is
In case of a defect in the passive seat belt squares and pull upward. When refitting,
system, get in touch with an authorized hot. Do not touch a hot element.
ensure that the tray clicks securely into
Saab service workshop immediately. position. To remove the other ashtrays, in- Use care when operating extra electrical de-
cluding the front tray on Turbos and other vices that utilize the lighter socket as a
models with optional accessory console, de- power source. Hard use may damage the
press the metal tang. When the front tray is socket.
NOTE! The retractor on the automatic reinserted in the console be sure the sliding
shoulder belt may lock if the car under- surfaces engage properly. Glove compartment
goes an abrupt motion when parking or To open the glove compartment door,
is parked on a steep incline. This would squeeze the catches on the lock. To lock,
cause the belt to stall when it should go turn the key clockwise and withdraw it. To
forward to permit exit. Ifthis happens, unlock the compartment, turn the key
switch the ignition key on or release the counter-clockwise. The key is the same as
belt at the emergency latch. To prevent that for the other car locks.
this under the circumstances, check
that the belt moves freely before switch-
Magazine pockets (900S, Turbo)
ing the ignition off (or opening the
door, passenger side). On the back of each deep contour type front
seat is a large pocket which is a convenient
place for rear seat passengers to stow
magazines or papers.
down to prevent direct sunlight or un- opened either partially or completely. Once
latched and swung away to shield the oc- the handle is released, it will spring back to
cupant from sunlight from the side. its central position Clocking position). To
The right sun visor has a vanity mirror close the roof, push the handle forward
which may be exposed by folding down the until the panel locks in the closed position.
visor.
Doors, locks
and luggage
cOIllpartInent
Doors . . . . . . . . . . . . . . . . , 24
Trunk . . . . . . . . . . . . . . .. 25
Cargo space expansion. . . . . .. 26
Hood. . . . . . . . . . . . . . . .. 26
Saab-Guard alarm . . . . . . . .. 27
Both front side doors have lockable outside Child safety locks
Doors handles. These are locked and unlocked as The rear doors of the 4-door models are
Two keys are supplied with the car. Both fit follows:
the ignition switch and all locks. The serial provided with safety locks to prevent the
number of the key will be found engraved To lock: Give the key a quarter turn rear- doors from being unintentionally opened
on a small plastic lug on the key ring. Keep ward and let it spring back to the from the inside by children. When the lever
the lug and make a note ofthe serial num- vertical position. is in the lower position (A), the doors can be
ber in case the key is lost. To unlock: Give the key a quarter turn for- opened from both inside and out, but when
ward and let it spring back to the lever is in the upper position (B), the
the vertical position. door can only be opened from the outside.
S8089
Central locking system The tool kit, spare tire and jack are stowed
Trunk under the luggage compartment floor in
All door locks and trunk lock will be locked The sedan trunk lid is unlatched by pressing the tool well.
or unlocked when the driver's door is locked the release lever rearward. The key lock is
The tool well cover can also be removed via
or unlocked. Passenger doors may be locked located in the lid face directly above the
or unlocked independently using the key release lever. the rubber hinge straps which snap over
(front door) or the inside knob. buttons on the underside ofthe cover.
The hatchback rear lid is unlatched by pres-
sing the release lever upward. The lid is
Sedan locked or unlocked with the key lock on the
The trunk lid (sedans) can be unlocked right. An inside hand grip is provided to
separately by inserting the key in the lock assist closing.
and turning it clockwise until it stops (ap- On hatchback models the parcel shelf can
proximately 2 o'clock position). With the be removed and placed on the floor in the
key in this position press the release lever to luggage compartment. The luggage com-
unlatch the lid. Return the key to the 12 partment door is equipped with a catch to
o'clock position and remove it from the hold the raised position to facilitate
lock. The lid will be automatically locked loading.
when closed. When the driver's door is
unlocked the trunk lid may be unlocked by
turning the key 1!4 turn counter clockwise
(9 o'clock position).
Hatchback
The rear lid of the hatchback models may
also be locked or unlocked independently of
the central locking. To unlock the rear lid
turn the key in the lock clockwise to the 3
o'clock position. Turning the key counter- Trunk lighting
clockwise to the 10 o'clock position will lock Trunk lighting is provided for all models
the rear lid. and is controlled by a combination light!
switch situated on the left inner trunk well.
By means of the switch, you may shut the
light off permanently (middle position) or
allow it to be operated by the automatic
shut-off device built into the rear hatch!
trunk lid mechanism.
Catch, parcel shelF
(
SAAB-Guard alarm Saab technician to switch your alarm from shock detector using the switch provided.
a 45-60 second arming cycle down to a 10- In 900 models the switch is mounted on the
(optional) 25 second arming cycle. hand brake center console.
With the shorter 10-25 second arming cycle
The SAAB-Guard electronic vehicle alarm you will have three additional features: Disarming upon re-entry
system is available as a dealer installed op- 1 The siren will chirp at the beginning The system will delay 10 seconds when a
tion, but is standard on Convertible models. and the end ofthe arming cycle signal- side door is opened to allow time for the
SAAB-Guard is completely self contained ling that the alarm has been 'Frmed. driver to deactive the alarm by turning the
and features a unique shock detector sys- ignition key to the "ON" position. Ifthe sys-
2 If the car has been disturbed, and the
tem. tem is not deactivated within this period,
alarm has sounded, and then reset it-
A paging device and a remote disarm op- the siren will sound. If you desire, a longer
self, upon opening the door the alarm
tion are available to be added at the instal- 20 seconds delay can be selected by your
will chirp once notifYing the owner that
lation or at a later time. Saab technician. There is also a zero (0) se-
the car has been tampered with.
cond entry delay which may be desirable
3 The red light emitting diode (LED) for higher crime areas when used in con-
Alarm activation mounted in the left front speaker grille junction with the optional remote disarm.
SAAB-GUARD automatically arms 45-60 will flash approximately every 4 se-
seconds after the ignition has been conds telling would-be thieves your car Alarm duration
switched off and the last door is closed. is alarmed. The L.E.D. will also double
(The arming cycle does not begin until the as an indicator to tell you when you An electronic siren/warbler is used as the
15 second courtesy light timer has shut oft). have deactivated your alarm with the alerting device. Once triggered, the alarm
If a door is opened within the 45-60 second optional remote disarm. sounds for three minutes after which the
period the arming cycle will restart when unit automatically and immediately resets
the door is closed. The siren will chirp when to detect further disturbance. If you desire,
the door is closed and the courtesy light a shorter one minute alarm can be selected
goes out to signal the start of the arming by your Saab technician.
cycle. If this chirp is not desirable, your
Saab technician can switch it off. Ifthe en- Shock detector Temporary alarm disabling
gine has not been run the alarm can be acti- SAAB-GUARD sounds an instant alarm for The system can be indefinitely electroni-
vated by turning the ignition key to the any entry to the hood or trunk, or any sud- cally deactiva ted by turning the ignition key
"ON" position for at least 5 seconds and the den shock or vibration to the car body or to the "ON" position for 2-3 seconds and the
off. The siren will chirp after the door is glass. The sensitivity ofthe shock detector is off again. The system can be mechanically
opened and closed, and the alarm will be adjustable by your Saab technician. If the disconnected while the car is being serviced
activated 45-60 seconds after the chirp. If car is to be parked in areas where a sudden by unplugging the siren/warbler under the
your Saab will be parked in areas with shock or vibration might normally occur, hood. Remember to reconnect the siren for
higher theft rates, it is also possible for your such as airports, the owner can shut off the normal use.
Starting and
driving
Ignition and gear selector lock 30
Starting the engine . 30
Special instructions -
Turbo models . . . 31
Gear selector lever 32
Gear changing 33
Cruise control 34
Steering characteristics 35
Running in 36
Braking . . . . . . . . . 36
Parking . . . . . . . . . 36
Catalytic converter precautions 37
Economical driving 37
Winter driving . . . . . . 37
Driving with the luggage
compartment lid open 38
Driving with a trailer 38
Towing . . . . . . . . 39
sion). Cars with automatic transmis- The impeller shaft bearings actually floats
NOTE! Saab 900 Turbo:
sions can only be started when the gear on a thin film of engine oil circulated
selector lever is in P or N. STARTING-Don't rev the engine imme- through the turbocharger housing by the
diately after starting or permanent engine oil pump. The turbocharger will last
2 Fully depress the clutch pedal (manual
transmission) . damage to the turbocharger will result. the life ofthe car provided that it is not run
STOPPING-Let the engine idle 20-30 without oil pressure at the bearing, the
3 Turn the key to the start position and let seconds before switching it off after dri- engine oil and filter change requirements
it spring back as soon as the engine has ving to allow time for the turbocharger to are fulfilled, and no foreign objects pass
started. Allow the engine to idle for coast down from high rpm before oil through either the turbine or compressor
about 10 seconds before touching the pressure at the bearing is depleted. For side. The unit is sealed and should never be
accelerator. Do not depress the ac- the same reason, don't rev the engine disassembled or cleaned internally.
celerator for full throttle until the en- immediately before switching ifoff. Per-
gine has run for at least 2-3 minutes. manent turbocharger damage will
Ifthe engine stalls immediately after start- result.
ing in cold weather, keep the accelerator APe system benefits
depressed while at the same time running After hard driving let the engine idle about The APC System detects the onset of engine
the starter for a few seconds, to ensure that a minute to let the oil cool the turbocharger knock and adjusts the charging pressure of
the fuel/air mixture is not too rich. bearings somewhat. This will also help pre- the turbocharged engine accordingly. With
vent breakdown of the oil. If the engine is the engine thus protected from excessive
very hot, the radiator fan may cut in and and potentially harmful knock, the com-
continue to run for a while after the engine pression ratio was able to be increased to
has been switched off. improve overall fuel efficiency.
NOTE! 16 valve engines have hydraulic The capability of the APC system to con-
valve lifters which require no service. The stantly adjust maximum charging pressure
clearances are pre-set when the engine is for variance of fuel octane and engine ope-
assembled and no adjustments are Special instructions - rating conditions allows optimum perfor-
necessary. Some valve lifter noise may be mance to be obtained relative to the fuel
heard for a few seconds after the engine
Turbo models quality chosen. Using 92 octane (pump
has been started, and this should be con- General information, turbochargers rating) fuel, little or no knocking will be
sidered normal. The valve noise will The turbocharger is what really makes the heard and maximum performance will be
disappear once the engine oil has reac- Saab Turbo special, being the component available. On 87 octane, audible knock will
hed normal working pressure. that harnesses what is normally wasted be present (but controlled) under load and
heat energy in the exhaust. It has a precision performance will be somewhat reduced
For restarting a warm engine when the out- made and balanced turbine wheel/com- due to the effect ofthe APC system upon the
side temperature is high, depressing the pressor impeller assembly capable ofvibra- maximum charging pressure.
accelerator during cranking may assist tion free operation at tellS of thousands of The APC system calibration provided on the
start up. revolutions per minute. Turbo with the Special Performance Group
~n NO
WARNING!
Reverse gear is not synchronized! Before
shifting to reverse, make sure that the car CHECK -r-o... SHIFT
ENGINE E.~ UPI
is at standstill, the clutch pedal is fully .=.
depressed, the accelerator pedal is fully
S G 542
released, and the collar on the gear lever
is pulled upward.
PR21
Cars with automatic transmission mIssIon will down shift to first at a sed down hard to the kick-down position.
The engine should be at idling speed when speed of about 37 mph. The lever must When the car is travelling at between 34
the gear selector lever is moved from one not be moved to this position at speeds and 65 mph, depressing the accelerator to
position to another and the car is at a exceeding 55 mph. Second and third the kick-down position will cause an imme-
standstill. If you depress the accelerator at gears cannot be engaged when the lever diate down shift to second gear. When the
the same time as you move the lever, this is in position 1. maximum engine speed for second gear is
will cause abnormally high wear on the N. In position N (Neutral) no gear is enga- reached, or ifthe accelerator is released, the
transmission. Always keep your foot on the ged. The starter contact is operative in transmission will automatically up shift to
brake to prevent the car from rolling when this position. The handbrake should be third gear.
you select a drive position. applied when the selector lever is in
position N to prevent the car from
Selecting gears moving ifit is standing on a slope.
D. The D (Drive) position is for normal for- R. Position R (Reverse) must not be selec- Cruise control (900S, Turbo)
ward driving. Whichever of the three ted unless the car is stationary. An electronically governed cruise control
forward gears best matches the speed P. Position P (Park) is selected when the system is standard on 900S and Turbo
and load on the engine is automatically car is parked, and the lever must be in models. The cruise control system helps
engaged. this position before the ignition key can reduce driver fatigue on long highway trips
2. Position 2 gives automatic changing be turned to L (Locked) and with- and may improve fuel economy (depending
between first and second gears but top drawn. The selector lever is then locked on driver habits and driving conditions).
gear will not be engaged. If the lever is and the transmission is immobilized. The system is controlled by a switch inte-
moved from D to 2, this gives an imme- Do not select position P when the car is
diate down shift for more engine bra- in motion. The starter can be operated
king power. Position 2 must be selected with the lever in this position.
at road speeds below 55 mph.
1. Position 1 is used to obtain maximum Moving off
engine braking on steep, downhill slo- 1. Move the selector lever to the desired
pes. Position 1 should also be selected position (normally D for forward dri-
for driving up long, steep uphill slopes to ving).
avoid repeated gear changing, which
2. Release the brake and accelerate.
can lead to overheating ofthe automatic
transmission fluid. When driving in top
gear, moving the gear selector lever to Kick-down
position 1 will cause an immediate To obtain maximum acceleration, e.g. for
down shift to second gear. The trans- overtaking, the accelerator should be pres-
grated with the turn signal lever. The sli- To increase the selected cnIising speed
ding switch has three positions: OFF, ON WARNING!
Accelerate to the new desired cruising
and RESUME. At the end of the lever is a speed and then press the SET SPEED but- 1 Do not use the cruise control system
SET SPEED button. ton. Alernative: Hold the SET SPEED button when the roads are wet or slippery or
in until the desired speed is reached, then in dense traffic.
release it. 2 Keep the system switched off when
NOTE! A dealer installed cruise control not in use to prevent inadvertent en-
system is available for base 900 models. gagement, e.g. when signalling a
Only a Saab approved system should be Temporary acceleration
turn.
installed to ensure safe operation. Con- Termporary acceleration, such as for pas-
sult the usage instructions provided sing, can be achieved normally by depres- 3 If the gear lever is unintentionally
with unit, if different from the system sing the accelerator. As soon as the pressure moved to neutral while driving with
shown here. on the accelerator has been released, the car the cruise control engaged, depress
will return to the previously selected cruis- the brake (or clutch) pedal moment-
ing speed. arily or move the cruise control
To select the cnIising speed switch to OFF. Failure to do so will
Move the switch to the ON position. Accel- Temporary deceleration cause the engine to overrev.
erate to the desired cruising speed The cruise control system ceases to function
(minimum speed: 25 mph) and then press automatically ifthe brake or clutch pedal is
the SET SPEED button. depressed. To resume the constant cruising
speed, move the switch to the RESUME
position momentarily.
Steering characteristics
WARNING! The car has a built-in tendency to underste-
Do not engage the cruise control in dense To disengage the cnIise control er, i.e. at a given position of the steering
traffic or when driving on slippery surfa- wheel the turning radius tends to increase
The cruise control system disengages auto-
ces or on steep grades. Keep the control with rising speed. The car is deliberately
matically:
switched offwhen not in use. designed this way to improve its stability
• when either the brake pedal or clutch and reduce the risk of backwheel skids
pedal is depressed ("fishtailing") .
To reduce the selected cnIising speed • when the switch is moved to the OFF One ofthe ways in which understeering has
Move the switch to the OFF position. As position been achieved is through the weight distri-
soon as the speed has fallen to the new de- • ifthe speed ofthe car falls below 25 mph bution. With only a driver, about 60% ofthe
sired cruising speed, move the switch to the • when the engine is switched off. vehicle weight is on the front wheels. The
ON position and press the SET SPEED but- corresponding figure for a fully loaded car
ton. is about 50%.
Driving in congested areas and driving with 3 Before driving in winter time, free pos-
Catalytic converter a roof rack or trailer, all contribute to high sible frozen windshield wiper blades
precautions fuel consumption. Excessive idling and from the windshield glass. Remove any
snow from the air intake or the pas-
"warming up" the engine also wastes gas.
Use only unleaded fuel to preserve the effi- senger compartment at the right rear
Use the air conditioner only when necessa-
ciency of the catalyst. Keep the vehicle in corner ofthe hood.
ry. Winter temperatures and use of winter
proper operating condition by observance
tires are other factors that may increase fuel
of the maintenance schedule outlined
consumption. NOTE! Models with wide profile tires:
elsewhere in this manual. Failure to do so
will not only resul t in a loss of fuel economy Maintaining your car according to the Ifwide profile winter tires are not avail-
but could also damage the catalytic conver- recommended maintenance schedule will able 185/65 R15 or 175170 R15 winter
ter. help you get maximum fuel economy. Be tires (4) may be installed. Winter tires
sure the engine is tuned to specification, the should be mounted on 5 1/2 X 15 inch
WARNING! battery is fully charged and wheel align- steel or aluminum Saab rims. Be sure to
ment and tire pressures are correct. purchase tires of sufficient load capac-
Malfunctions involving fuel or ignition ity. Your Saab dealer has Saab-ap-
systems, resulting in misfire or loss of Selecting shift points to maintain engine
speeds within the economy range shown on proved winter tires available on Saab
performance, may lead to overheating of steel rims.
the catalyst. Extended idling during cold the tachometer face will also aid in obtain-
weather warm-ups may produce a misfi- ing maximum fuel economy. See also shift The speed rating of winter tires may not
ring condition and vehicles should not be light use on page 33. be the same as that of the original
left unattended. Do not continue to ope- equipment tires. Do not drive the car
rate your vehicle in this condition. Have it faster than the approved speed rating of
checked by your Saab dealer as soon as Winter driving the tires (see also Tires).
possible. 1 Condensation in the fuel system is
Do not park, idle, or drive converter equ- minimized by keeping the tank full. It is
ipped cars in areas where dry grass or advisable to occasionally use a gasoline 4 If regular or studded (check state law)
other combustible materials can come antifreeze additive (dry gas) to remove winter tires are used they should be
into contact with the hot exhaust and be accumulated moisture. Follow manu- mounted on all four wheels. Ordinary
ignited. facturer's usage instructions and use snow chains (avoid clamp-on types)
sparingly. Ethanol-based dry gas is re- can be used on both front and rear
commended over methanol-base types. wheels. Drive carefully since chains
may scrape against the body on large
Economical driving 2 Lock lubricants and antifreeze are
available to prevent door and trunk bumps or sharp turns.
For maximum economy, the Saab 900, like locks from freezing in damp, cold
any other car, needs to be driven moderate- weather. A frozen lock may be thawed
ly. Avoid unnecessary full throttle accelera- by heating the key. Don't force it.
tion and high engine speeds wherever possi-
ble.
Driving with the luggage 1 Legal restrictions on towing speed, on very step uphill grades by the hand-
trailer weight, and trailer braking brake alone without the wheels starting
compartment lid open equipment in the state concerned must to slide. When driving with a trailer on
Whenever possible, you should avoid dri- be complied with. Check your local very long hills, you can help the engine
laws before towing a trailer. cooling by turning the cabin fan to full
ving with the luggage compartment lid
2 The weight limit of the trailer is 1000 speed.
open, since the exhaust gases can be drawn
into the car. If, nonetheless, you are forced lbs, for a trailer without brakes and 6 The load distribution in the trailer is
to drive with the lid open, make sure that all 2000 lbs. for a trailer with brakes. Ton- most important. In a two-wheeled
the windows are closed. Set the ventilation gue weight should be 5% to 7% of the trailer the load should be placed low
controls to the positions for maximum fan trailer weight with a maximum permis- down and concentrated as much as pos-
speed and defrosting. sible tongue weight of 200 lbs. Tongue sible over the wheels.
weight is to be considered as vehicle 7 When driving with a trailer, always
It you drive with the lid open, always tie it load and should be deducted from the make allowance for the altered handl-
securely to the bumper. permissible trunk load or weight. Al- ing characteristics and longer stopping
ways hook up the safety chains provided distance. The brakes, suspension, shock
WARNING! with the trailer. absorbing equipment, and light system
Exhaust gases are dangerous if inhaled. 3 If the car has an automatic transmis- ofthe trailer are very important in tow-
The engine exhaust contains carbon sion, position 1 should be selected for ing a trailer safely.
monoxide, a colorless, odorless gas climbing steep grades in order to best 8 If heavy trailers are to be towed, we re-
which may be fatal ifinhaled. utilize the torque available from the en- commend that a pneumatic spring-
gine. The same applies for down gra- boosting accessory be used to assist the
dients so as to obtain maximum engine rear springs.
Driving with a trailer braking effect.
9 When towing trailers, inflate tow
A special towing hitch is available as an 4 It is recommended that heavy load trail- vehicle tires to the "Cold tire pressure"
optional accessory. Bolt holes are already ers (campers, etc.) not be towed by a for "Full load" as recommended in the
provided to facilitate mounting of the 900 SPG and that light units (light-duty specifications section ofthis manual.
attachment. utility/sport) be towed with caution.
We recommend you drive your new Saab 5 When towing a trailer, avoid grades of
beyond the break in service (first oil and fil- NOTE! Trailer brakes which require tap-
15% or more, as in such conditions the ping into the vehicle's hydraulic system
ter change) before trailer towing. weight on the front driving wheels is so are not recommended.
It is inadvisable to hook an excessively heavy low that they may lose traction and stop
trailer to a car, and the following points the car. For the same reason, the hand-
should, therefore, be borne in mind: brake effect may be so reduced that the
car and trailer cannot be held stationary
Technical
description
Engine. . . . . . . . . . . 42
Exhaust emission control
systems . . . . . . . . . . 43
Turbocharger and APe system
with intercooler 46
Cruise control system 47
Air cleaner . . . . . 48
Fuel pump and filter . 48
Engine
The Saab 900 has a four cylinder in-line
liquid cooled engine with a roller chain dri-
ven overhead camshaft(s).
Two camshafts are used on 16 valve engines
which have two intake valves and two
exhaust valves per cylinder for greater vol-
umetric efficiency. A single camshaft and
two valves per cylinder are used on 8 valve
engines.
1 ++--++---111111 The engine block is cast iron and is canted
45° to the right. The light alloy cylinder
head is of crossflow type, i.e. with inlet
ports on one side and exhaust ports on the
other. The crankshaft is supported in five
main bearings and drives the oil pump. The
ignition distributor is driven directly by the
camshaft. The air intake preheater is ther-
mostatically controlled on 8 valve engines.
16 valve engines have a coolant heated
throttle housing.
Underhood components 10. Washer fluid reservoir
16 valve engines are equipped with an au-
11. Battery tomatic idle control (AIC) system which
1. Dipstick, manual
12. Turbocharger (Turbo only)
transmission * adjusts the engine idle according to the en-
13. Ignition distributor
2. Power steering reservoir gine loading. 8 valve engines have a fixed
(16 valve) 14. Ignition coil idle circuit.
15. Air flow meter (16 valve)
3. Water pump
Fuel distributor (B valve)
4. Alternator
16. Intercooler (Turbo only)
5. Brake fluid reservoir
17. Cruise control vacuum
6. Coolant tank
pump
Emission control systems '
7. Engine oil dipstick, filter The 1987 Saab has three distinct systems for
lB. Power steering pump
hole controlling emissions to the athmosphere.
B. Fuel filter (B valve) *) Automatic transmission dip-
The sections that follow briefly describe
(beneath rear a'Cle, 16 stick protrudes ahead of the
these systems.
valve) engine near the upper
9. Electronic ignition module radiator hose. I The Exhaust Emission Control System
II The Crankcase Emission Control Sys- I Exhaust emission performance and economy. The intake air
tem flow determines the correct momentary
III The Evaporative Emission Control Sys- control systems quantity of fuel metered to the four intake
The fuel injection system allows precise fuel port injectors for most effIcient combus-
tem
Engine Families metering which results in low baseline tion. The engine draws in more or less air
emissions while retaining good drivebility, depending on its speed and the load app-
1987 Saabs imported to the United States lied.
are divided into various engine families
(naturally aspirated and turbocharged). A Mechanical injection system (CIS), 8 valve engines
The emission control standards they meet
are indicated below. The engine family and
appropriate tune-up specifications are
identified on a label affIxed to the left front
inner fender.
HSA2.0V6FNT8 (Naturally-aspirated
8 valve)
HSA2.0V5FNB3 (Naturally-aspirated
16 valve)
HSA2.0V5FTBX (Turbo, 16 valve)
These engine families meet both EPA Fede-
ral Standards and California State Stan-
dards and are equipped with the following
. systems to ensure compliance with the app-
licable standards:
A. Mechanical injection system (CIS) (8 SG206
valve)
1. Fuel tank 9. Injection valves (4)
B. Electronic injection system (LH) (16 val-
2. Fuel pumps 10. Thermo-time switch
ve)
3. Fuel accumulator 11. Auxiliary air valve
C. Decel dashpot (automa tic transmission, 4. Fuel filter 12. Line pressure regulator
8 valve, and all 16 valve 5. Fuel distributor 13. Air cleaner
.. D. Decel fuel shut off (manual transmis-
sion, 8 valve).
6.
7.
Control pressure regulator
Air flow sensor pIa te
14 . Modulating valve*
15. Electronic control unit*
E. Lambda control system (8 valve) 8. Cold start valve 16. Oxygen sensor*
F. Catalytic converter *) Lambda system
B Electronic injection system (LH), 16 valve engines C. Decel dashpot (automatic transmis-
sion, 8 valve/all 16 valve)
The decel dash pot acts upon the throttle
mechanism to minimize incomplete com-
bustion during engine deceleration.
",
III. Evaporative emission Turbocharger and APC degree of engine knock and transmits a n
electronic signal to the control unit (3)
control system system with intercooler which also receives a signal from the inlet
A sealed fuel system is used to prevent the Turbo models are equipped with a turbo- manifold pressure transducer (2) and from
emission into the atmosphere of vapors charger, intercooler and Automatic Perfor- the ignition system (engine rpm). The data
IS processed by the control unit (3) which
from the stored gasoline supply. Evapora- mance Control (APC) system.
ted fuel is vented from the fuel system to the transmits a signal to a solenoid valve (4)
storage canister which is connected to the that modulates the control. pressure to the
throttle housing. The evaporated fuel is Turbocharger
purged from the storage canister and bur- The turbocharger is an exhaust driven com-
ned by the engine when it is running. pressor that increases the flow and pressure
ofthe air entering the cylinders. This allows
induction and burning of a larger fuel
charge thereby increasing power output
7
over that of a conventional engine . Being
driven by the flow of exhaust gases, the
speed of the turbocharger and, therefore,
the charging pressure, are proportional to
the speed and load of the engine. A charge
pressure regulator (wastegate), which is
regulated by an electrically modulated
pressure signal from the APC system, con-
9 trols the flow of exhaust gases to the turbi-
ne. Turbocharged engines are equipped
with an engine oil cooler that is located at
the lower left of the radiator. The impeller 1 APCKnock 7 Wastegate (Charge
shaft b earing actually floats on a thin film detector Pressure
of engine oil circulated through the turboc- 2 APC Pressure Regulator)
harger housing by the engine oil pump. transducer 8 Wastegate
1 Fuel tank 5 Storage canister Maintaining a clean oil supply is therefore 3 APC Electrical actuator
2 Fuel tank vent 6 Inlet air and gas important to the service life ofthe unit. control unit 9 Overpressure
lines vapors 4 APC Solenoid valve safety switch
3 Ventilation line to 7 Inlet manifold 5 RPM signal from 10 Inlet air flow
storage canister 8 Check valve
APe system ignition system 11 Exhaust (to .t
4 Inlet air 9 Rollover valve The APC system consists of simple electro- 6 Turbocharger catalytic converter "
nic components. A knock detector (1) on 12 Bypass valve
the engine block senses the onset and 13 Intercooler
Engine oil and filter 2 If necessary remove the air intake pipe
The engine oil and filter should be changed (use special driver, Torx T25, Turbo
every 7,500 miles in accordance with the only) and unscrew the oil filter using a
maintenance schedule except in the case of special oil filter wrench. Always change
the Turbo. The Turbo requires engine oil the oil filter whenever the engine oil is
and filter changes every 3,750 miles. Follow changed.
the Turbo oil change recommendations 3 Apply clean engine oil to the rubber gas-
also for naturally aspirated engines ifthese ket ofthe filter and tighten in accordan-
models are operated under severe driving ce with the instructions on the label of
conditions (extensive idling, stop-and-go the long life Saab oil filter (Saab No.
driving, and/or driving in cold climates over 9309576).
repeated short trips without sufficient 4 Reinstall the engine drain plug and the
engine warm-up). The use of extra additi-
air intake pipe.
ves in the oil is not recommended, especi-
ally in turbocharged engines. Skid pla te removed to show engine oil drain plug 5 Fill the crankcase with the appropriate
(manual) quantity and grade of engine oil. Start
Changing the engine oil and filter the engine and check for leaks.
1. Drain the engine oil when the oil is still
warm. Warm oil drains faster and more NOTE! There may be some valve noise
thoroughly. for the first few seconds of running after
an oil change. This is normal and the
Skid plate removed to show engine oil drain plug noise will disappear once the engine oil
NOTE! Do not confuse the engine and (automatic) has reached proper working pressure.
transmission drain plugs. Do not operate
the engine with the oil fill cap removed or
loosely installed. Oil spilled over the
engine creates a fire hazard.
Transmission oil
The transmission and differential are loca-
ted beneath the engine and assembled to
form an integral unit with the engine. Part
ofthe transmission case serves as the engine
oil sump. The forward part of the transmis-
sion comprises a primary gear case which
Manual transmission
The dipstick is located on the right-hand
side of the engine. The oil level should be
between the MAX and MIN marks on the
dipstick. To add oil, pour the oil into the
dipstick pipe. The clutch fluid is supplied
from the brake fluid reservoir.
Oil level plug, final drive, automatic
transmission
-
S G 536
ture of 104°. The difference between the
minimum and maximum levels is 1 pint
(0.5 litres).
until it reaches the temperature at which
the thermostat opens. The radiator fan is
electrically operated and is regulated by a
thermostatic switch. The fan is only opera- Checking the coolant level 3. Open radiator drain cock which is loca-
tive when the temperature of the radiator The expansion tank is transparent to facili- ted towards the bottom of the radiator
coolant is higher than the cut-in tempera- tate checking ofthe coolant level. The level on the right hand side.
ture ofthe thermostatic switch. should be between the MAX and MIN
The radiator fan may continue to run, or marks on the tank.
may cut in, for a short while after the When necessary, top up with the recom-
engine has been switched off. A timer relay mended anti-freeze coolant mixture (see
limits the after-running of the radiator fan below). After an empty expansion tank has
to about 10 minutes. been filled up, the engine should be run
until warm and the tank topped up again.
WARNING!
Boiling coolant can cause serious burns. NOTE! Keep the coolant at the recom-
Let the engine cool before removing pres- mended level. Correct any leaks imme-
sure cap. The cooling system operates diately. Operating the engine with low
under pressure. Always open the cap on coolant level may cause damage to the
the expansion tank slowly and allow any cylinder head.
steam to escape before you remove the
cap. The radiator must not be screened
or blocked off]
4. Open engine drain plug located to the
right of the engine, under the exhaust
manifold.
Changing coolant
Draining
1. Set the heater control to maximum heat.
2. Loosen the pressure cap on the expan-
sion tank.
for the footbrake. The handbrake warning brake linings, regularly as specified in the
light will glow when the brake is set. The maintenance schedule. Use only original
footbrake warning light will glow when the asbestos-free Saab replacement pad sets.
fluid level in the brake fluid reservoir has
dropped below the MIN mark. This may be
an indication that there is a leakage in the NOTE! Brake pads should always be
system. Since the brakes operate on a dual- changed by an authorized Saab dealer. A
circuit system, each circuit operating on special tool is required to turn back the
diagonally opposed wheels, only one circuit parking brake automatic adjuster before
will be affected at a given time, and the car new front brake pads can be installed.
can be driven carefully with a reduced bra- The front brakes are designed for special
king effect to an authorized Saab dealer. semi- metallic brake pads (asbestos-
free).
This figure indicates b raking performance tha t format ion presented I'epresen ts results obta inab le
can be m et or exceeded bv the vehicles to which it by skilled drivers under controlled road and ve-
applies under different c~ndi(ions ofloading and h ide conditions, and the info nn a tion may not be
,\lith partia l fai lures of the braking system . The in- correct under other condi tions.
B ~
f
c ~ S G 312
Ignition system
A breakerless ignition system is used. 900 S
models (16 valve naturally aspirated) are
also equipped with a kn<;Jck detec~or .s~steI?
which automatically adjusts the IgmtlOn m
the event of engine knock.
Fuses
The fuses are housed in the fuse box, lo-
cated on the left-hand side of the engine
compartment.
A special in-line fuse (SA ceramic) protects
the oxygen sensor pre-heater wire on 16
valve models. Spare fuses are held in the
front end of the fuse box. A defective
common color. The rating is also marked 19 Parking light, LH; tail Relays
on the fuse. lightLH 10 The relay panel ahead of the left front whe-
Radio/cassette player, ~lhouse on cars with 8 valve engines conta-
If the same fuse blows repeatedly, take the 20
cornering light 15 InS the following relays:
car to an authorized Saab dealer and have
Fog lights 15
the wiring and other electrical equipment 21 Position Function Part number
Relay trigger (ind.fuel
checked. 22 A (Blank)
pump, rear demist, cooling
fan time relays) 10 B-C Transient
23 Blank enrichment
24 Central locking 10 relay 8584732
Fuse Fuse/ Amperage 30 0 Pre-wired for
25 Radiator cooling fan
No. Function 26 Horn 25 fog light
1-3 Blank 27 Hazard warning lights 15 relay 0280495
4 Shift indicator light 10 Interior lighting, dock E Decel
28
5 Windshield wipers/washers, radio memory and/or system relay
brake fluid warning light 15 amplifier(s), electric (manual trans.) 8599425
6 ACsystem 30 antenna 15 F Hot start
7 Turn Signals, rev counter 15 Heated rear window 20 pulse relay 8568271
29
8 Electrically adjusted Fuel pumps 20 G (Blank)
30
rear-view mirrors, 15 H (Blank)
31 Brake lights
cruise control 10 Oxygen sensor wire 5
9 Ventilation fan 30
10 APC system 10
11 Power windows, sunroof 30
12 Seat heaters 15
13 Back up lights; seat belt
and charge warning
lights; cigarette lighter 20
14 High beam, RH 15
15 High beam, LH; high
warning light 15
16 Low beam, RH 15
17 Low beam, LH 15
18 Parking lights, RH; tail
light, RH;number plate
illumination; glove ~FRONT
compartment, ashtray and SG485
instrument illumination 10
The following relays may be found in the H AC Relay 8536401 Wheels and tires
fuse box: J Cooling fan (AC)
relay 8572190 A car's tires and wheels are components
K Horn relay 8522310 vital to motoring safety. The tubeless radial
G Fog light relay tires and wheels supplied with the Saab 900
(16 valve eng.) 0280495 have been specially selected for the diffe-
rent models and are major factors contribu-
ting to its exceptional roadholding and sta-
bility. Consult your Saab dealer before fit-
ting nonstandard wheels or tires. See tire
and wheel applications chart, "Specifica-
tions" section
Tire pressure
Check tire pressures regularly. Adjust tire
SG484 pressures to suit the load and speed normal
Additional relays: for the car. See tire pressure table, "Specifi-
Time limiting relay, radiator cooling fan cations" section. The recommended pres-
(behind left headlamp) - 8587677 sures are for tires when cold. Never reduce
the pressure when the tire is warm. If tire
Time delay relay, courtesy lights (under
pressures are checked when the tires are
rear seat) - 8589319 (900S, Turbo)
warm then the pressure should only be
Power window relay (under rear seat) - increased.
Position Name Part number
9512823
A-B Headlight LH injection system relay (under right end Wear indicators
relay 8562100 of instrument panel) - 8536401 (16 valve The tires are fitted with wear indicators -a
C Rear window
engines) transverse strip, one half inch (12 mm)
demisttime LH fuel pump relay (next to LH system wide, without a pattern appears when one
relay 8588220 relay) - 8536401 (16 valve engines) sixteenth inch (1.6 mm) of the tread rema-
D Ignition amp Passive belt system (relays located under ins. When this strip is visable the tire should
relay 9518481 rear seat) - 9556390 be replaced.
E Ignition Lock
Relay 8572943 Winter tires
F Upshift light If they have at least halftheir original tread
relay (man. trans) 8591729 depth, the 185/65 R15 steel-belted radial ply
G Fuel pump relay tires standard on models with 8 valve engi-
(8 valve engines) 9550948 nes are also sui table for win ter use in mode-
rate climates where snow and ice are not tire pressures according to the pressure Traction
too severe. Otherwise, winter tires should table in the Specifications section. Do not The traction grades, from highest to lowest,
be fitted for theses conditions. change radial tires from side to side on the are A, B, C, and they represent the tire's abi-
The 195/65 R15 high performance tires car.
lity to stop on wet pavement as measured
standard on all models with 16 valve engi- Tire quality grading under controlled conditions on specified
nes have been developed to give the greatest government test surfaces of asphalt and
possible roadholding and stability under New tires must b e graded and labeled in
accordance with new Federal regulations. concrete. A tire marked C may have poor
both wet and dry driving conditions with traction performance. Warning: The trac-
the result that the tread compounds and Standard tests are conducted to measure
performance in the areas of traction and tion grade assigned to this tire is based on
designs are not suitable for use on ice and braking (straightahead) traction tests and
snow. We therefore recommend winter temperature resistance. Refer to the tire
sidewall for the specific quality grades of does not include cornering (turning) trac-
tires or "all weather" tires for these models tion.
when driving on snow or ice. (See section the tires provided on your new Saab. Com-
"Starting and driving" Winter driving.) pact spare tires are exempt.
Temperature
Replacement tires DOT QUALITY GRADES The temperature grades are A (the hig-
Use only tires ofthe original size specifica- Treadwear hest), B, and C, representing the tire's resis-
tion load capacity and speed ratings. Speed Traction ABC tance to the generation of heat and its abi-
rating codes: Temperature ABC lity to dissipate heat when tested under
All passenger car tires must conform to controlled conditions on a specified indoor
S= 110mph,max. laboratory test wheel. Sustained high tem-
T= 118 mph, max. federal safety requirements in addition to
these grades. perature can cause the material of the tire
H= 130 mph, max. to degenerate and reduce tire life, and
V= 130 + mph excessive temperature can lead to sudden
Treadwear
Tire rotation tire failure. The grade C corresponds to a
The treadwear grade is a comparative level of performance which all passenger
The front-wheel drive causes the front and rating based on the wear rate of the tire
rear tires to wear differently. In order to car tires must meet under the Federal
when tested under controlled conditions on Motor Vehicle Safety Standard No. 109.
maximize the overall tire tread life of wide a specified government test course. For
profile tires, such as those fitted as Saab ori- Grades B and A represent higher levels of
example, a tire graded 150 would wear one performance on the laboratory test wheel
ginal equipment, the tires should be and one half (11/2) times as well on the
exchanged front to rear every 7,500 miles. than the minimum required by law. War-
government course as a tire graded 100. ning: The temperature grade for this tire is
Make sure that the tires maintain the same The relative performance of tires depends established for a tire that is properly infla-
direction of rotation as before - i.e. the left upon the actual conditions of their use, ted and not overloaded. Excessive speed,
front wheel should only change place with however, and may depart significantly underinflation, or excessive loading, either
the left rear wheel and the right front wheel from the norm due to variations in driving separately or in combination, can cause
should only change place with the right rear habits, service practices and differences in heat buildup and possible tire failure.
wheel. After rotation, reset the front/rear road characteristics and climate.
Spare tire and tools Wheel changing 2. To remove the hub cap, insert a screwd-
The tool kit,jack and a compact type spare To jack up the car, install the jack in one of river behind the cap and lever it off.
wheel are stored under a cover in the floor the jacking points (front or rear) located 3. Back off the wheel nuts half a turn.
of the rear part of the luggage compart- underneath the sill beams (see illustration). Check that the jack has located properly
ment. against the flange on the sill beam and
The tool kit is comprised ofthe following: that the whole of the base is firmly in
Combination pliers contact with the ground.
Phillips screwdrivers 4. Jack up the car until the wheel is clear of
Torx driver the ground, then remove the wheel nuts
Socket wrench for wheel nuts and the wheel.
Socket wrench for spark plugs 5. Mount the wheel and tighten the wheel
Socket screw key for removing and instal- nuts loosely. Check that the wheel and
ling front passenger seat nuts are correctly positioned.
6. Lower the car. Tighten the wheel nuts in
WARNING! the order shown in the illustration
The compact spare tire should be kept below. Tighten to 65-80 ft.lbs. Never use
inflated to 60 psi at all times. When the an impact wrench for final tightening of
compact spare is mounted, the car's wheel nuts. Carefully observe the torque
handling characteristics will be affected limit to avoid wheel damage.
slightly, and extreme driving maneuvers
should be avoided. Do not exceed 50
mph. If the compact spare tire must be
replaced it should be replaced with the If a garage jack is used, the lifting heads
same type designed for the narrow rim. must be located under the reinforced parts
Under no circumstances should moun- ofthe underbody.
ting of conventional type tire be attemp-
ted' on the rim intended for the compact WARNING!
spare tire. Never crawl under the car when it is
jacked up.
2. Engine starts - runs rough, misfires, 4. Improper idle speed - too fast or too
NOTEl The original equipment road low power. slow.
wheels are designed to be mounted using
nuts with a conical seating surface. A. Idle speed air bleed/automatic idle cont-
NOTEl Misfiring should be corrected rol adjustment incorrect or lock nut
These nuts are suitable for mounting the immediately to prevent overheating of
compact spare. Certain accessory wheels loose.
the catalytic converter.
available from Saab dealers require spe- B. Decel dashpot out of adjustment (fast
cial shouldered nuts which do not fit the A. Spark plugs fouled, worn or in need of
idle). Not applicable to 8 valve, manual
spare wheel. Obtain four conical nuts for adjustment. transmission cars.
the spare if the car is to be so equipped C. Idle air/fuel mixture out of specification.
and keep them in the tool kit. B. Spark plug cables not properly plugged
into distributor cap or onto spark plugs. D. Throttle stop screw incorrectly set.
C. Loose or corroded connections - low vol- E. Decel fuel shut off malfunctioning. (8
tage leads to coil. valve, manual only)
D. Engine oil filler cap or dipstick not sea- F. Idle speed is affected by large changes in
ted admitting excess air through crank- altitude (idle decreases as elevation
case vent system. increases due to reduced ambient pres-
E. Fuel iqjection system in need of adjust- sure and vice versa).
ment. 5. Charge indicator lamp fails to light
3. Stalling at idle, rough operation when ignition is switched on.
during engine warm-up and hesita- A. Bulb burned out.
tion or lack of power on accelera- B. Discharged battery or loose battery
Engine troubleshooting tion. cable.
1. Engine will not start - starter cranks A. Unscheduled servicing of the Lambda C. Improper wiring to voltage regulator
engine in normal manner. control system may be necessary or the causing an open circuit.
A. No fuel in tank. throttle switch may be out of adjust- D. Check fuses.
B. Fuel pump not running - blown fuse, ment. If so, this should be performed by
corroded connection, faulty relays or a Saab dealer.
disconnected lead wire. B. Decel fuel shut off system may require
C. No spark at spark plugs. unscheduled servicing. (8 valve, manual
transmission)
a. loose electrical connections.
b. Moisture or cracks in distributor cap.
D. Engine flooded - spark plugs fouled
with gasoline.
E . Check fuses.
6. Charge indicator lamp lights up AC troubleshooting ging. When washing the car, use a hose
with engine running. to flush the surfaces ofthe radiator and
Ifthe air conditioning system is malfunctio- condenser (located in front of the
A. Broken or slack alternator drive belts. ning, check the following items yourself. If radiator) thoroughly, both through the
B. Malfunction in voltage regulator. these checks fail to reveal the cause of the grille and from inside the engine com-
C. Malfunction in alternator. problem, contact an authorized Saab dea- partment. Never fit wire mesh or any
D. Check fuses. ler. other form of screening in front of the
radiator as this will substantially re-
7. Discharged battery Inadequate cooling duce the cooling effect.
A. Slipping alternator drive belts. • Check that the temperature control and 4 During the winter, the air conditioning
the air distribution control are correctly system should be switched on once or
B. Defective or worn out battery. set. twice a month and run for between 5
C. Frequent use of high drain equipment, • Check that the condenser (located in and 10 minutes to prevent deterioration
such as headlights, combined with short front of the radiator) has not become ofthe gaskets and seals in the compres-
trips. clogged by dirt or insects. sor. This should be done with the engine
D. Malfunction in voltage regulator or • Check that the drive belt for the com- at normal running temperature and
alternator. pressor is not loose, damaged or worn. with the car cruising at moderate
• Check the temperature of the engine. If speed. (The compressor is lubricated by
8. O~l press~re indic~tor lamp lights up a special oil which circulates with the
WIth engme runnmg. the pointer on the temperature gauge
has entered the red zone, the AC system refrigerant.)
A. Malfunction in engine lubrication sys- will have been switched offautomatical-
tem causing low oil pressure. ly. NOTE! The air conditioning will not
B. Oil level in sump low. Top up to max. cycle on below 38°F.
• Check the fuses for the fans and com-
level on dipstick. pressor. When the air conditioning system is
running, condensation will form on the
9. EXH Indicator lamp illuminates (8 evaporator. When the car is parked, this
valve) Routine AC maintenance and servicing condensation may drain off and form a
Illuminates every 30,000 miles as a 1 The air conditioning system should be small pool of water under the car.
reminder to perform emission control checked every spring, preferably by an
system maintenance. Must be reset by authorized Saab dealer.
dealer after service. This lamp does not 2 Each time the car is serviced, the com- Appearance care
indicate engine malfunction. pressor drive belt and mounting bolts Care ofpaintwork
and the electro-magnetic clutch should To keep its gloss and finish, the paintwork
be checked. needs proper care. If the paintwork is
3 Keep the condenser and radiator free damaged, e.g. by a flying stone, the spot can
from insects or other dirt to avoid clog- be cleaned and covered with air-drying
touch-up paint. Touch-up in the standard necessary. In any event, it should not be up the tool compartment cover, disconnect
Saab colors can be purchased from your polished until it has aged properly, which the two rubber hinges from their button-
Saab dealer. takes five or six months. Most polishes or like fasteners and remove the cover from
cleaner waxes contain abrasives which the car. Grasp the forward floor section
Washing clean off the outer layer of old paint finis- with both hands and pull straight back to
The car should be washed frequently. When hes. Never use a polish containing abrasive disengage the retaining clips. Lift floor out
it is new, it shuld be washed by hand using substances on a new car. Instead use a high oftrunk.
only cold water and a clean, soft brush quality wax to protect the finish. The paint-
attached to a hose. Automatic car washes work must be thoroughly washed before Seat belts
should be avoided during the first few being polished or waxed as otherwise it Clean the seat belts with mild soap and
months. After five to six months the paint- may by scratched. lukewarm water.
work has hardened and to make washing
easier, a car schampoo or mild washing-up Engine compartment cleaning Care of velour upholstery
liquid may be added to the water, which The engine compartment should be clea- The fabric upholstery may be effectively
may be warm but not hot. Even the under- ned with an engine detergent and then cleaned with a cloth moistened in soap
body should be washed regularly and spe- hosed with hot water. Cover the distributor solution. Use lukewarm water. Grease and
cial attention should be given to the wheel and brake master cylinder reservoir and air oil stains can be removed with a commer-
housings. This is particularly necessary inlet opening before washing the engine. cial solvent formulated for this purpose.
when automatic car washes are used as Wet stains such as oil or softdrinks should
these do not generally include washing of NOTE! If you use a high-pressure hose, be dried up immediately with an absorbing
the underbody. Never wash the car in cover the distributor, alternator, starter paper or similar material. Then apply a
strong sunlight, and always wipe it dry with motor, voltage regulator, and brake mas- stain remover. Plastic surfaces can be easily
a clean chamois leather if streaks on the ter cylinder reservoir and air inlet. cleaned with lukewarm water and a synth-
paintwork are to be avoided. Windows are
etic detergent. A semistiff brush may be
best cleaned with a chamois leather or soft used.
linen cloth moistened in water. Care of carpets
Petroleum solvents should not be used to Textile carpets should be cleaned with a Care ofleather upholstery
clean tar from the front and rear light clus- brush or sponge using carpet shampoo and The finish of the leather upholstery is de-
ter lenses, since they may cause cracking of then rinsed thoroughly with water. Stub- signed to enhance as well as protect the
the lenses. born grease or oil stains can be removed natural beauty of the grain of the hide.
Cars with fixed mast antenna: remove the with a commercial solvent formulated for Especially in lighter colors, the surface of
mast by unscrewing it from the base before this purpose. Should the trunk carpet the leather will discolor from handling and
entering an automatic car wash. become soiled or stained it may be more atmospheric dust. While this does not affect
easily cleaned if removed from the car. The its wearing qualities, and, in fact a "well-
Polishing/waxing carpet is fastened to two plywood panels worn" patina is often a desirable feature of
The general rule is that synthetic enamel that make up the forward floor section and leather, too dirty a surface will detract from
should not be polished until it is absolutely the tool compartment cover. To remove, tilt the quality appearance.
The leather upholstery should be cleaned salts used for de-icing will collect on the 2. Clean the underside of the car during the
and reconditioned when the car is in- bottom of the car and promote rusting. winter.
spected in the spring and autumn (twice a Areas of the country with high humidity Use high pressure water to clean the
year). have great potential for rust problems, car's underside (floor panels, wheel
Moisten a soft cloth in a mild soap solution. especially where salt is used on roads or wells) at least at mid-winter and in the
Carefully apply this damp (not wet) cloth to there is moist sea air. Industrial pollution spring.
the leather with light, circular movements (fall-out) may also damage paint and pro-
mote rusting. 3. Inspect the car frequently for leaks or
until the leather is clean. Repeat this proce- damage, and arrange for needed repairs
dure using clean water. Let the leather dry Preventive maintenance promptly.
completely. Then apply Saab Leather The following procedures are necessary to
Cleaner (Pi n 0202523), a leather con- After washing or after heavy rain, check
help protect against rusting. Refer also to for leaks. When washing the car inspect
ditioner which can be purchased from au- the terms and conditions ofthe Perforation
thorized Saab dealers. body surfaces for paint damage.
Warranty described in the warranty book-
Apply the leather conditioner with the let. While checking for leaks, lift the floor
same circular movements as described mats and check b eneath them. Water
1. Wash the car frequently, and wax at can collect in these areas and remain for
above. Use a soft cloth. Let the leather con- least twice a year. .
ditioner dry and polish the leather with a prolonged periods. Dry any wet areas
Under adverse conditions, where there IS including the floor m a ts. Have leaks
soft, dry cloth. Follow the instructions given a rapid build-up of dirt, sand or road
above. Do not use hot water, unknown ab- repaired as soon as possible.
salt, wash your car at least once a week.
rasive polishes, solvents, sprays or soaps After extreme exposure to salted snow or Use touch-up paint to repair small scrat-
that may scratch the leather. This treat- ches or minor finish damage. Areas
slush, evidenced by a white film on the
ment will keep the leather upholstery clean car, wash the car immediately. where metal is exposed will rust quickly
and attractive for many years. and MUST be repaired immediately by
A. Begin washing by rinsing the entire car touch-up or professiona l repainting.
Rust prevention with water to loosen and flush offheavy Rust must be removed, the bare metal
concentrations of dirt (include the primed and painted. Major body
What causes rust? underbody) . damage should be repaired immediately
Steel body panels of automobiles are subject B. Sponge the car with a solution of either a and new panels or exposed ar.eas sho,!ld
to rusting whenever air and moisture good quality car soap or mild general be undercoated with antI-corrOSIOn
manage to penetrate the protective finish, purpose (dish washing) detergent and meterial.
and body panels may rust through if the water.
process is unchecked. Rusting can occur Repairs of this type are the owner's
wherever water is trapped or where the C. Rinse car thoroughly with clean water. responsibility and are not covered under
car's panels are continuously damp. D. After washing, check and clear all dra- warranty.
Damage to paint and undercoating by ston- ins in doors and body panels. 4. Inspect the undercoating and touch up if
es, gravel and minor accidents immediately E. Wipe the car dry, preferably using a cha- necessary.
exposes metal to air and moisture. Road mois. Pay particular attention to the fenders
operated under certain severe conditions. Break-in-service If naturally aspirated models are operated
Maintenance, replacement, or repair ofthe The maintenance schedule includes a under severe service conditions* follow the
emission control devices and systems may break-in service at 1,000 miles. recommended change interval for Turbos.
be performed by any automotive repair Use only motor oils meeting SAE viscosity
establishment or individual using any auto- NOTE! This important service will be ratings and API service classifications
motive part which has been certified accor- done by your Saab dealer at no charge recommended by Saab elsewhere in this
ding to U.S. EPA regulations governing except for fluids and oil filter (which are Owner's Manual. Extra oil additives are not
voluntary aftermarket part self- certifica- to be paid for by the Saab owner) provi- recommended.
tion. The vehicle maintenance instructions ded this service is performed no earlier
are specified to ensure proper and safe * Severe service conditions requiring extra oil changes (natu-
than 800 miles and no later than 1500 rally aspirated models) include: extensive idling, stop and go
functioning of the Saab automobile and its miles. driving and/or driving in cold climates over repeated short
subsystems. Good maintenance is good
advice! ' The special break-in oil filter must be trips without sufficient engine warm-up.
changed at this service.
Note to California residents only: The Emission System Main- NOTE! It is advisable to retain receipts
tenance schedule is divided into two parts: Required Mainte· and, if possible, copies of shop work
nance and Recommended Maintenance. This is done in compo
Engine oil and filter changes
orders for all service and repair work,
liance wi th provisions set forth by the California Emission Changing the engine oil and filter is requ-
Control System warranty regulations and applies to California ired at all service points. This means that wherever performed.
purchasers/operators only. However, it is suggested that accor- the engine oil and filter are to be changed at
ding to the applicable California regulations, "required main- 1,000 miles and at 3,750 miles and every Service costs
tenance" is that which must be performed to be eligible for
3,750 miles therafter on Turbo models. The Dealer pricing practices and labor rates for
coverage under the California Emission Control System War- service work may vary. A dealer's basic
ranty. In not performing "recOlnmended maintenance" Cali-
oil and filter are to be changed at 1,000
miles and at 7,500 and every 7,500 miles labor charge for a service in the mainte-
fornia Emission Control System Warranty rights are in no way
thereafter on other models with naturally nance schedule may exclude the cost of cer-
invalidated. Refer to the written warranty for further informa-
tion pertaining to specific purchaser/operator rights and obli- aspirated engines. tain adjustments which, ifnecessary to per-
gations. form, will be done at extra cost. Consult
your dealer's service department for comp-
lete details and prices.
Int. Oil&-
A. Emission system maintenance FilterChg.
(Every 3,750
Mi. or 6 Mos.)
1. Under severe service conditions (including extensive idling, stop-and-go driving, towing, high speed driving, andJor driving in cold climates over repeated short trips
without a sufficient engine warm-up), checking the spark plugs and regapping or replacing, as necessary, is recommended every 15,000 miles.
2. These columns refer to provisions of the California Emission Control System Warranty and apply only to residents of California.
Int. Oil&>
A. Emission system maintenance FiIterChg.
(continued) (Every 3,750
Mi. or 6 Mos.)
Secondary ignition wires - Clean and inspect for cuts, X-At 30,000 miles
burns, or abrasions. Replace any damaged w ires ........... . or 24 mos. and every
12 mos. thereafter.
Check resistance ofignition wires and replace, if X-Every 60,000 miles
necessary ................................................. ... ...... .. .. .. .. .. .. .
Distributor cap and rotor- Replace. Check and adjust X- Every 60,000
ignition timing to specification .. ........ ............................ . miles.
2. These columns refer to provisions of the California Emission Control System Warranty and apply only to residents of California.
Oxygen sensor - Replace sensor ............. .. .... ... .. ... ........ . X-Every 30,000 miles
(Reset service reminder lamp, 8 valve (every 60,000 miles
engines only) 16 valve engines).
X X-Turbo (3) X X-Every 30,000 miles.
Idle speed - Check idle speed and adjust to X X- Every 60,000 miles
specification, if necessary .............................................. . (and whenever the
vehicle is relocated
for a prolonged period
of operation at a
different altitude).
Deceleration system - Check opera tion, including throttle X X-Every 60,000 miles
switch if so eqUIpped; adjust to specification, if necessary
Overyressure safety switch - Check operation. X-Evely 30,000
(Tur1:5o only) ..... ..................... ................ ... ................. ... . miles.
2. These columns refer to provisions ofthe California Emission Control System Warranty and apply only to residents of California.
3. The Intermediate Oil And Filter Change service is required for Turbo models. It is suggested also for models with naturally aspirated engines when operated under
severe service conditions including extensive idling, stop-and-go driving andJor driving in cold climates over repeated short trips without sufficient engine warm-up.
B. Vehicle maintenance
V-Belts - Check; if necessary adjust tension or replace ........... .. ...... .... ......... . . x X- At 30,000 miles
or 24 mos. and
every 12mos.
thereafter.
Cooling system - Check hoses a nd connections for leaks. Tigh ten clamps or X X X-Every 30,000 miles
replace clamps or hoses if necessary. Check coolan t level a nd
a nti-freeze content ... .... .... .. .... .. ... ... ............... ............... ....... ......... ... .... .... .... .
Engine coolant - Flush system and replace with approved mix ..... ... ..... .... . . X-At 30,000 miles
or 24 mos. and
every 15,000 miles
or 12 months
thereafter.
Fuel Injection System safety check - Inspect components, electrical cables, X X-Every 30,000 miles
fuel h oses, and all connections for wear, damage, and/or deterioration.
Tighten any loose connections and/or replace any damaged components
Exhaust system - Check for leakage a nd ensure tha t all fasteners and X X X-Every 30,000 miles
ha ngers are secure. Correct as necessary ... .. ..... ...... .. ... .... .... ... .... ..... ........... .. .
B. Vehicle Illaintenance
(continued)
Autolllatic tranSlllission
Electrical system
Battery - Tighten cable terminals and coat with petroleum jelly X X X-Every 30,000 miles
B. Vehicle maintenance
(continued)
Functional check - Headligh ts, stopligh ts, directional lights, warning flashers, X X X-Every 30,000 miles
back-up lights, indicator lights, buzzers, horn, rear defogger, electric mirrors
(if equipped), power windows (if equipped), power door locks (if equipped),
windshield wipers, heater fan, radia tor fans. Correct as necessary ...... .... ...... ... .
Headlights - Check for proper aiming; ifnecessary adjust (per state X-Every 30,000 miles
requirements as applicable) ... .. .. .............. ........ ... ....... ...... ....... ... ........ ........ .... .
Chassis
Suspension - Tighten bolts which hold control arms to body and rear axle x
mounting bolts including panhard rod and spring links .................................. .
Toe-In - Check; if necessary adjust ... ......... ........... ............... .. ............. ... ......... . X
Wheel alignment- Measure, ifnecessary adjust, front wheel camber, caster, toe-in X X-Every 30,000 miles
Upper and lower balljoints and tie-rod ends - Check both sides ofvehicle X-Every 30,000 miles
for w ear. Also check steering gear universal joint. Correct any unsafe condition
Break In
B. Vehicle maintenance Service
(continued)
(1,OOOMi.)
Shock Absorbers - Check rubber bushings; replace shock absorbers when X-Every 30,000 miles
dampening action is no longer effective .................... ..... ....... ........... .. ....... ....... .
Tires - Check tire tread depth and rotate the tires front to rear, same x X-Every 30,000 miles
side. Replace when wear bars in tread appear ............. ................. ...... ............. .
Power steering fluid - Check; add as necessary ............................................ . X X X-Every 30,000 miles
General inspection - Check all suspension and steering components, X X-Every 30,000 miles
exposed fuel lines, and brake components for damage due to road hazards or
driving conditions. Replace any damaged components .......... ....... .................. . .
Check rubber bellows for inner and outer drive shaft joints, and rubber boots X X X-Every 30,000 miles
for ball joints and tie-rod ends. Replace any damaged boots ............. .. ..... .... .... .
Brake system - Check condi tion ofbrake lines and hoses, tightness of X X X-Every 30,000 miles
master cylinder, calipers, and screw caps. Correct as necessary ....................... .
Check power brake vacuum servo hose and connections. Correct X X-Every 30,000 miles
any vacuum leaks .............. ....... ............................... .......... ... ... ....... ....... ... ... ... .
Check function of hand brake ..... ... ... ...... .. .... ........... .................... ... .. ....... ....... . X X X-Every 30,000 miles
Break In
B. Vehicle maintenance Service
(continued)
(1,000 Mi.)
With wheels removed check bra ke pad thickness. Replace pads when x X-Every 30,000 miles
lining thickness is less than 1/8 inch ............................ ..... .. .. ...... ..... .. .... .... ... ... .
Grea se sliding surfaces of front brake caliper yokes (special grease required) .. .. X-Every 30,000 miles
or whenever brake pads
are changed
Miscellaneous
Lubrica te sparingly the door stops and hinges, throttle control, a nd engine hood X- Every 30,000 miles
lock m echa nism ... ... ...... ... ... ..... ..... ..... .. .. .... ....... ... ... ..... ..... ......... .... .... ..... ... ... . .
Test drive vehicle and check overall condition, noting especially the X(4) X X-Every 30,000
function ofbrakes and clutch. Check general engine performa nce. miles. (4)
(NOTE: See footnote 4, below) .................................... .. .................. ,........ .. .... ..
4 . On Turbos, during test drive observe that the boost ga uge needle enters the orange zone wh en accelera ting above 2,000 rpm and the APe System controls m aximum
boost when knocking is detected. CIftest drive boost indica tion is unsa tisfactory connect a tes t gauge a nd check basic setting and m aximum pressure. Adjust basic se t-
ting, if necessa ry, and resea l wastegate actua tor with a nti-tampering wire.)
Specifications
General . . . . . . 82
Engine . . . . .. . 83
Fuel supply system 84
Cooling system 85
Drive belts 85
Transmission 85
Brake system 86
Suspension 86
\\!heels and tires 87
Electrical system 87
Identification numbers 89
----.J
SG 681
*) Weight variation depends on
model, configuration and options.
Engine oil
General
Viscosity SAE10W-30
Overall length incl bwnpers (Sedan) (4680mm) 184.3"
(Alt:5W-30,15W-40)
Overall length inel bwnpers (Hatchback) (1487mm) 184.5"
API Service: Turbo SF/CD (preferred)
Overall width (1690mm) 66.5"
orSF/CC
Overall height (at curb weight) (1420mm) 55.9"
(acceptable)
Road clearance, min with Naturally
two persons and 15lb.luggage (120mm) 4.7"
aspirated SF/CC
Track, front wheels (1430mm) 56.3"
Extra additives are not recommended.
Track, front wheels (Turbo) (1450mm) 57.1 "
Track, rear wheels (1440mm) 56.7"
8 valve engine (Naturally aspirated) Decel fuel shutoff (manual) Activates above
1575 RPM
Type 4 cy1.4 stroke throttle closed;
inlineOHC deactivates below
Cylinder bore 3.543" 1375 RPM
Stroke 3.071" Oil capacity including filter 4 U.S. qts.
Displacement 121 cu.in. Recommended gasoline fuel
Aspiration Naturally aspirated (16.6 U.S. gal capacity) Unleaded 87-93 AON
Fuel metering sys tern Mechanical Port
Injection *) Adjust plunger to contact throttle lever
(Bosch CISIK-]etronic) with engine operating at above
Engine family number HSA 2.0 V6 FNT 8 specified RPM.
(Naturally-aspirated,
16 Valve engine
8-valve)
Power rating, SAE Net HP at RPM 110 at 5250
(Naturally aspirated)
Max torque at 3500 RPM 119 fUbs Type 4 cyl. 4 stroke
Com pression ra tio 9.25:1 inlineDOHC
Order offiring (cylinder 1 Cylinder bore 3.543"
nearest firewall) 1-3-4-2 Stroke 3.071"
Ignition system Bosch Hall Effect Displacement 121 cu.in.
Electronic (Breakerless) Aspiration Naturally aspirated
Ignition advance 20° BTDC at Fuel metering system Electronic port
2000 RPM (vac. injection
hose disconnected) (Bosch LH -]etronic)
Spark plug gap 0.024-0.028" Engine family number HSA2.0V5FNB3
Engine idling speed in neutral Power rating, SAE Net HP at RPM 125 at 5500
(A.C. off) 875 ± 75 RPM Max. torque at RPM 123 ft.lb at 3000 RPM
Valve lifter type Solid (with adjust- Compression ratio 10.1:1
mentshims) Order offiring (cyl.1 nearest fire-wall 1-3-4-2
Valve clearance, cold engine: Ignition system Bosch transistorized
Intake (0.15-0.30 mm) speed/load advance map
0.006" -0.012" Ignition advance 14° BTDC at 850 RPM
Exhaust (0 .35-0.55 mm) Spark plug gap (0.6-0.7mm)
0.014"-0.020" 0.024-0 .028"
Dashpot adjustment* (automatic) 2500 ± 100 RPM Engine idling speed in
neutral (A.C. off) 850 ± 50 RPM
Valve lifter type Hydraulic (self Ignition advance 16° BTDC (Vac. hose
adjusting) disconnected)
Dashpot adjustment 4.0 ± 1.0 seconds Spark plug gap 0.024-0.028"
Oil capacity including filter (4.01) 2.4 U.S. qts Engine idling speed in
Recommended gasoline fuel Unleaded 87-93 AON neutral (A.C. off) 850 ± 75 RPM
(16.6 U.S. gal. capacity) Valve lifter type Hydraulic (Self
adjusting)
Dashpot adjustment 4.0 ± 1.0 seconds
Engine oil capacity
16 valve engine (Turbocharged) (including filter) 4.5 U.S. quarts
Recommended gasoline fuel
Type 4 cyl. 4 stroke (16.6 U.S. gal. capacity) Unleaded87-93AON
inlineDOHC Charge pressure settings **
Cylinder bore 3.543" Wastegate (safety limit only) 0.35 ± 0.03 Bar
Stroke 3.071" Control unit (operating limit) 0.75 ± 0.05 Bar
Displacement 121 cu.in.
Aspiration Turbocharged with **) 3000 RPM, engine under full load
intercooler with special test equipment.
Fuel metering system Electronic Port
Injection
(Bosch LH-Jetronic)
Engine family number HSA2.0V5FTBX Fuel supply system
(Turbo, 16-valve)
Max. power rating, SAE Net HP at RPM 160 at 5500 Fuel tank:Capacity 16.6 U.S. gallons
165 at 5500 Material HDPE (High density
(SPG option) polyethylene)
Max. torque at RPM 188 Ft.lbs. at 3000 Fuel pumps Electric, in fuel tank
195 FUbs at 3000 Fuel filter:Type Bosch High Pressure/
(SPG option) Long Life
Compression ratio 9.0:1 Location 8 valve Engine compartment
Order offiring (cylinder 1 (LFfender)
nearest firewall) 1-3-4-2 16 valve Under floor (ahead
Igni tion system Bosch Hall-Effect offuel tank)
Electonic Fuel requirement (SPG option) 90.5-93AON
(breakerless)
Wheel alignment:
Suspension
Front wheel toe-in (measured at rims (2± lmm)
Suspension elements, front and rear Coil springs 0.08 ± 0.04 in.
Total spring compression/elongation: Front wheel camber 1/2 0 ± 1/2 0
(180mm) 7.1" Front wheel caster 2 0 ± 112°
Front
(170mm) 6.7" Rear wheel toe-in (measured at
Rear
rims), all models (4 ± 1mm)
0.16 ± 0.04 in.
Wheel alignment (SPG only):
Front wheel toe-in (measured
at rims) 0.06 ± 0.02 in
Front wheel camber 0.25 ± 0,25°
Front wheel caster 2 ± 0.25°
SAE
Light bulbs: Power TradeNo Quantify
Identification numbers
please quote the vehicle identification num-
bers (V.LN.) in all correspondance concer-
ning your vehicle.
S 7774
Vehicle Identification
Number (V.I.N.)
v.I.N. punched in
car body
Transmission number,
automatic transmission
Transmisson number,
manual transmission
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