Pmc450 D Cmi
Pmc450 D Cmi
Pmc450 D Cmi
PMC450_D
July 2017
Modifications in this issue:
Section Pages
Air Filter elements on current model 10 2
Cooling fans on certain machines 20 4-5
Fan pump gasket 20 13-13A
Variable pitch fan added for certain machines 20 13A added
Fuel Supply & Return JD engine, (GBJ07000to GBJ08199) 30 3
Fuel Supply & Return JD engine, (GBJ08200 & up ) 30 4
Fuel Supply & Return Cat engine, (GBc08200 & up ) 30 5
Air cleaner assembly on current models 30 7
Air filter restriction switch 40 18
Throttle Potentiometer from GBJ05700 & up 40 21
PC200 chain assembly on curent machines 60 3
Track chains D5H Heavy Duty 60 4
Rock guards ,tube and threaded rods 60 6
Seal kit for stack valve 70 4
Fan pump gasket 20 13
Cab front support 90 3
Fuel tank part number 80 7
60 Undercarriage Related
1 - Track Frame Component
2 - Track Chain Components, Up to GBJ06999
3 - Rock guard, Up to GBJ01299
4 - Rock guard, GBJ01300 & Up
70 Hydraulic
1 - Boom Cylinder And Pins
2 - Tilt Cylinder And Pins
3 - Main Hydraulic Valve Stack
4 - Double Action Valve
5 - Boom and Tilt Lock Valve
6 - Safety / Brake Disengage / 2nd Speed valve
7 - Oil Cooler Thermostatic By-Pass Valve
8 - Hydraulic Tank Components
9 - Hydraulic Oil Tank Cap, Oil Level Gauge & Air Vent
10 - Return Filter Housing
11 - Mulcher Drive Pump Charge Filter Housing
12 - Suction Filter Housing
13 - Traction Pump Charge Filter
14 - Mulcher Head Multi Function Valve, Up to GBJ01499
15 - Mulcher Head Multi Function Valve, GBJ01500 to GBJ05699
16 - Mulcher Head Motor And Seal (Up toGBx08100)
17 - Mulcher Head Motor And Seal (GBx08200 & up)
18 - Test Point Hoses
19 - Suction Hoses & Adapter, GBJ00100 to GBJ00399 & GBJ00601
20 - Suction Hoses & Adaptors, (GBJ00400 to GBJ00599) + (GBJ00700 to GBJ05699)
CMI The Mulching Specialists
21 - Traction Motor & Fan Motor Drain Hoses & Adaptors, Up to GBJ01899
22 - Traction Motor & Fan Motor Drain Hoses & Adaptors, GBJ01905
23 - Traction Motor & Fan Motor Drain Hoses & Adaptors, GBJ02000 to GBJ05699
24 - Return And Oil Cooler Hoses & Adaptors
25 - Main Valve Stack Hoses & Adaptors
26 - Pilot Control Hoses & Adaptors, Up to GBJ01299
27 - Pilot Control Hoses & Adaptors, GBJ01300 to GBJ01499
28 - Pilot Control Hoses & Adaptors, GBJ01500 to GBJ04099
29 - Pilot Control Hoses & Adaptors, GBJ04100 to GBJ05699
30 - Hydraulic Fan Drive Hoses & Adaptors
31 - Traction Hoses & Adaptors, GBJ00100 to GBJ00399 & GBJ00600 to GBJ00699
32 - Traction Hoses & Adaptors, GBJ00400 to GBJ00599 & GBJ00700 to GBJ01299
33 - Traction Hoses & Adaptors, GBJ01300 to GBJ01899
34 - Traction Hoses & Adaptors, GBJ01905
35 - Traction Hoses & Adaptors, GBJ02000 to GBJ05699
36 - 2nd Speed + Brake Disengage Hoses & Adaptors, Up to GBJ01899
37 - 2nd Speed + Brake Disengage Hoses & Adaptors, GBJ01905
38 - 2nd Speed + Brake Disengage Hoses & Adaptors, GBJ02000 to GBJ05699
39 - Mulcher Pump High Pressure Hoses & Adaptors
40 - Front Wall To Mulcher Head Hoses & Adaptors, Up to GBJ01499
41 - Front Wall To Mulcher Head Hoses & Adaptors, GBJ01500 to GBJ05699
42 - Mulcher Head Motors Hoses & Adaptors, GBJ00100 to GBJ00699
43 - Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ00100 to GBJ00699
44 - Mulcher Head Motors Hoses & Adaptors, GBJ00700 to GBJ01499
45 - Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ00700 to GBJ01499
46 - Mulcher Head Motors Hoses & Adaptors, GBJ01500 to GBJ05699
47 - Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ01500 to GBJ05699
48 - Hydraulic Oil Tank Level Switch Hoses & Adaptors
49 - Cab Tilt Cylinder & Pump Hoses & Adaptors
50 - Mulcher pump check valve hoses & adaptors, Up to GBJ04099
51 - Mulcher ORFS & SAE 4 Bolt O-Ring Seal Kit
80 Frame
1 - Frame Access Plates And Covers, Up to GBJ01299
2 - Frame Access Plates And Covers, GBJ01300 to GBJ05099
3 - Frame Access Plates And Covers, GBJ05100 to GBJ05699
4 - Tool Box Latches
5 - Mulcher Head Boom Pins And Bushing
6 - Front Frame Boom And Cylinder Pins
7 - Fuel Tank Pins & Latch
8 - Radiator Door Pins & Latch, Up to GBJ01499
9 - Radiator Door Pins & Latch, GBJ01500 to GBJ05699
10 - Tow Cable Storage Hook
11 - Rubbers seal, cooling package
90 Cab Related
1 - Cab doors, windows, rubber and grid, Up to GBJ04099
2 - Cab doors, windows, rubber and grid, GBJ04100 and Up
3 - Cab Front Support
4 - Cab Rear Support
CMI The Mulching Specialists
5 - Cab Tilt Pump
6 - Cab Tilt Cylinder
7 - Cab Heater
8 - Cab Pressurization Blower, GBJ00700 to GBJ04099
9 - Cab Pressurization Blower, GBJ04100 and Up
10 - Receiver Dryer & Condenser
11 - A/C Hoses, John Deere engine, early cab design, see note A
12 - A/C Hoses, Caterpillar engine, early cab design, see note B
13 - A/C Hoses, John Deere engine, late cab design, see note C
14 - A/C Hoses, Caterpillar engine, late cab design, see note D
15 - Operators Seat
16 - Left Joystick
17 - Right Joystick
18 - Left cab door components (Up to GBx04099)
19 - Right cab door components (Up to GBx04099)
20 - Cab roof door components (Up to GBx04099)
21 - Cab left door (GBx04100 to GBx08199)
22 - Cab right door (GBx04100 to GBx08199)
23 - Roof emergency exit (GBx04100 to GBx08199)
24 - Cab left door (GBx08200 & up)
25 - Cab right door (GBx08200 & up)
26 - Roof emergency exit (GBx08200 & up)
27 - Wiper
28 - Rear View Mirror & Miscellaneous Bracket
29 - Mulcher Head Working Pressure Gauge
Page Name: Filters, Left Hand Side, John Deere engine, see notes
Page Name: Filters, Right Hand Side, John Deere engine, see notes
Page Name: Filters, Left Hand Side, Caterpillar engine, see notes
drw1240
5
6
4 3 2
Note A: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007+ GBC06109 and up
Page Name: Filters, Right Hand Side, Caterpillar engine, see notes
drw1241
drw1167
Note A: Applies to C400 serial # (Up to GBJ01299) + (GBJ01400 to GBJ02099) + (GBJ02200 to GBJ02799) +
(GBJ03000 to GBJ03499) + (GBJ03800 to GBJ04899) + (GBJ05100 to GBJ05699)
Note B: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007
Page Name: Cooling package version A, JD engine w/o surge tank, GBJ00401 & GBJ00702
Page Name: Cooling Package version B, JD engine, w/o surge tank, see notes B
3
4
drw1168 9
Note B: Applies to C400 serial # (GBJ00100 to GBJ00399) + GBJ00501 + GBJ00601 + GBJ00802 + GBJ01002
Page Name: Cooling Package version C, JD engine, w/ surge tank, see notes C
3
4
drw1168 9
Note C: Applies to C400 serial # GBJ00902 + GBJ01102 + GBJ 01202 + (GBJ01400 to GBJ02099) +
(GBJ02200 to GBJ02799) + (GBJ03000 to GBJ03499) + (GBJ03800 to GBJ04899) + (GBJ05100 and UP
except Caterpillar engines)
Page Name: Cooling Package version D, Cat engine, w/ surge tank, see notes D
3
4
drw1168 9
Note D: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007+ (GBC06109 to GBC07310) + GBC07611+ GBC07711+ GBC08212 +
GBC08312
Page Name: Coolant Hoses & Piping, John Deere engine, GBJ00100 to GBJ09499
2
1
5
5 4
4
6
drw1177
Page Name: Coolant Hoses & Piping, John Deere engine, GBJ09500 & up
1
5
5
4
7
1
6
6
10
8
8 9
drw1177-1
1
4
1 6
7
8 drw1235
Page Name: Coolant Hoses & Piping, Caterpillar engine, GBC08800 & up
1
4
1 6
7
8 drw1235
Page Name: Coolant Recovery Tank, JD engine, w/o surge tank, see notes A
Note A: Applies to C400 serial # GBJ00902 + GBJ01102 + GBJ 01202 + (GBJ01400 to GBJ02099) +
(GBJ02200 to GBJ02799) + (GBJ03000 to GBJ03499) + (GBJ03800 to GBJ04899) + (GBJ05100 to
GBJ06099)
Note B: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007 + GBC06109 + GBC06209
2
COOLANT SURGE TANK 3
1
RADIATOR
ENGINE
4 THERMOSTAT
HOUSING
WATER
PUMP
drw1238
Note A: Applies to C400 serial # GBJ00902 + GBJ01102 + GBJ 01202 + (GBJ01400 to GBJ02099) +
(GBJ02200 to GBJ02799) + (GBJ03000 to GBJ03499) + (GBJ03800 to GBJ04899) + (GBJ05100 to
GBJ06099)
3
3
2
RADIATOR
4
ENGINE
5 THERMOSTAT
HOUSING
WATER
PUMP
drw1239
Note B: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007 + GBC06109 + GBC06209
8 7
Note A: Applies to C400 serial numbers GBJ00400 to GBJ00599, (GBJ00700 to GBJ05099) and GBJ05700 & UP
5 3 2
1
6 7 10
11
4
8
2
Front
4
6
7
8 5
4
11 9
11
12 1
14 drw1214
13
10
Note A: Applies to C400 serial # (Up to GBJ01299) + (GBJ01400 to GBJ02099) + (GBJ02200 to GBJ02799) +
(GBJ03000 to GBJ03499) + (GBJ03800 to GBJ04899) + (GBJ05100 to GBJ06099)
2 3
Front
1
3
2 4
5
3
6 3
8 2
9
11
12 3
2 5
15
7
14
9 13
drw1215
10
Note B: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007 + GBC06109 + GBC06209
Page Name: Fuel Supply & Return Hoses And Fittings, JD engine (Up to GBJ07000)
10
FUEL SYSTEM
INLET PORT
11
FUEL SYSTEM 12
RETURN PORT
13
15 7 16 5
5 6
14 15
7
8
RIGHT FUEL
LEFT FUEL TANK
TANK
8
2 3
9
4
drw1062
Page Name: Fuel Supply & Return Hoses And Fittings, Cat C13 engine, see notes
5
11 11
FUEL SYSTEM
RETURN PORT
FUEL
PUMP
1
12
14 8 15 6
6 7
13 14
8 9
RIGHT FUEL
LEFT FUEL TANK
TANK
9
3
10
2
4
drw1242
Note B: Applies to C400 serial # GBC01303 + GBC02105 + GBC02805 + GBC02906 + (GBC03500 to GBC03799) +
GBC04907 + GBC05007
Page Name: Fuel Supply & Return Hoses And Fittings, JD engine (GBJ07000 to GBJ08199)
FUEL SYSTEM
INLET PORT 11
FUEL SYSTEM
RETURN PORT
18
17
16
20 24
21 5
19 10
AUX. FUEL
TANK
1
16
4
LEFT FUEL
TANK
22 RIGHT FUEL
TANK
6 7 8 15 6
23 12 14 14
8 13
9 9 3
2
drw1062-1
FUEL SYSTEM
INLET PORT
11
FUEL SYSTEM
RETURN PORT
17 18
16
20 24
5
21 19 10
AUX. FUEL
1
TANK
16 4
LEFT FUEL 22 RIGHT FUEL
TANK
TANK
6 8 15 6
7 23 12 14 15
8
9 13
9 3
2
drw1062-1
FUEL SYSTEM
INLET PORT 22
FUEL SYSTEM
RETURN PORT
5
16 24
20 21 15
17
25 1 23
AUX. FUEL
TANK
15 4
18 RIGHT FUEL
LEFT FUEL
TANK 7 8 13
TANK
19
12
9 11
10 10 3 9 14 6
2
drw1062-1
Page Name: Fuel Supply & Return Hoses And Fittings, JD engine (GBJ08200 & up)
FUEL SYSTEM
INLET PORT
22
FUEL SYSTEM
RETURN PORT
24 5
16
20 21 15
17
25 23
AUX. FUEL
1
TANK
15 4
LEFT FUEL 18 RIGHT FUEL
TANK
7
TANK
8 19 13
11 12
9
10 3
10 9 14 6
2
drw1062-1
Page Name: Fuel Supply & Return Hoses And Fittings, CAT engine (GBX08200 & up)
21 21
FUEL
PUMP
24 FUEL SYSTEM
RETURN PORT
24 5
15
20 15
16 19
7 22
AUX. FUEL
TANK
1
14 4
17 RIGHT FUEL
LEFT FUEL TANK
TANK
18
6 13
8 8
11 12
9
9 10 6
10 10
2 3
drw1242-1
Page Name: Fuel Supply & Return Hoses And Fittings, CAT engine (GBX08200 & up)
21 21
FUEL
PUMP
24 FUEL SYSTEM
RETURN PORT
23 5
15
15
19 20
16
7 1 22
AUX. FUEL
TANK
14
4
17
RIGHT FUEL
LEFT FUEL TANK
TANK
18
6 13
8 12 8
11
9 9
10 6
10 10
2
3
drw1242-1
Page Name: Engine Air Filter And Piping, John Deere engine
22
17
21
1
3
20
2
19
4 18
17
16
15
14
8
Turbo
13
12 10 drw1178
11
Page Name: Engine Air Filter And Piping, John Deere engine
22
17
21
1
3
20
2
19
4 18
17
16
15
14
8
Turbo
13
12 10 drw1178
11
Page Name: Charge Air Cooler Hoses And Piping, John Deere engine, see notes
1
2
3
2
14 1 4
9
8
13
13 1
11
5
7
10
6
1 2
12 Turbo
15
drw1176
Engine intake
6 4
14 20
3 19
15
5 18
16
17
3
9
10
11
12
Turbo
drw1237
13
6 4
14 20
3 19
15
5 18
16
17
3
9
10
11
12
Turbo
drw1237
13
Page Name: Charge Air Cooler Hoses And Piping, Caterpillar engine, see notes
1
2
1
Turbo
2
1
1
4
2
1
drw1236
2
Air intake
Key # Part # Part Description Qty Notes
1 CLB9224-0413 Clamp, 4.125” 10
2 CLTCH4000-3 Hose, 4.00” ID X 36” (Cut to lenght) ar
3 CM201752 Pipe, Charge Air Cooler, upper 1
4 CM201759 Pipe, Charge Air Cooler, lower 1
FRONT
8 4
To Starter (+) Stud
3 2
To Frame
8 5
7
To Starter (-) Stud
1
To Cab
drw1169
FRONT
10
7
9
3
To Frame
8 4 2
To Cab
1
6
drw1192
drw1133 1
drw1170
drw1135
drw1166
drw1171
2 3 4 5 6 7 7 7 8
1
2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000
1000 4000 1000 4000 1000 4000 1000 4000 1000 4000 1000 4000
PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000
0
15
10 20
5 25
19 18 17 16 15 14 13 12 11 10 9
5 6
1 2 3 4 7 7 7 8
2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000
1000 4000 1000 4000 1000 4000 1000 4000 1000 4000 1000 4000
PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000 0 PSI 7000
0
15
10 20
5 25
18 17 16 15 14 13 12 11 10 9
drw1137
Page Name: Sensors, Pressure Switch, Oil Level Switch, Fuel Level Sender
10
Page Name: Hydrostatic Pumps, Gear Pumps & Track Drive Motors
10
8 9
5
8
4
2 6
drw1182
Page Name: Traction Pumps Component Details, 75cc Pumps, see note A
16
15
17 13
2 6 12 14
8
1
7
10 11
18
17 13
2 6 12 14
8
1
7
10 11
18
16
15
17 13
2 6 12 14
8
1
7
10 11
19
18
4 5
7a
FRONT
1 drw1181
3
4
FRONT
2
drw1180
3
5
Note A: CX182335 will fit on machine equiped with 5 functions valve stack
Note B: CX190737 will fit on machine equiped with 4 functions valve stack
Note C: fits on CX182335 and 190737. Includes cartridges, solenoids and Orings
Note D: Need 1 kit for 1 bloc CX184113
2
3b
5 3a
6 4
7
8
9
9
10
13 14
12 17
11
Front Back
15 16 15
drw1361
Page Name: Hydraulic Oil Tank Cap, Oil Level Gauge & Air Vent
1A 5
5
1
1 4
4
3
2
Note A: Only for GBx01500 to GBx08199, before GBx01500, no flush valves were installed on mulcher motors.
Note B: C450 Serial # Up to GBx01499
Note C: C450 Serial # GBx01500 and Up
Page Name: Mulcher Head Motor & Seal (GBX08200 & up)
4 2
1c CM808500 Hose, Test Point, 5.0m, Suction Filter Vacuum, (early cab design) 1 C,D
--- CM808750 Hose, Test Point, 7.5m, Suction Filter Vacuum,(late cab design) 1 C,E,F
Page Name: Suction Hoses & Adapter, GBJ00100 to GBJ00399 & GBJ00601
GEAR PUMP HYDROSTATIC PUMP
SUCTION FILTER 9 17 SUCTION FILTER
5
6
1 8
2
5 10
IN
LEFT RIGHT
TRACTION TRACTION MULCHER
GEAR PUMP PUMP
PUMP PUMP
13 14
11 12
4 16
15 Out In 15
Page Name: Suction Hoses & Adaptors, (GBJ00400 to GBJ00599) + (GBJ00700 to GBJ05699)
HYDROSTATIC PUMP
12 19 SUCTION FILTER
GEAR PUMP 6
12 19 SUCTION FILTER
6
7
7
11
8 4
3
1 9 2
20
13
IN
LEFT RIGHT
TRACTION TRACTION MULCHER
FAN GEAR PUMP
PUMP PUMP PUMP
10
16
IN 14 15
GEAR PUMP
5 18
17 Out In 17
GEAR PUMP 6
12 19 SUCTION FILTER
6
7
7
11
8 4
3
1 9 2
20
13
IN
LEFT RIGHT
TRACTION TRACTION MULCHER
FAN GEAR PUMP
PUMP PUMP PUMP
10
16
IN 14 15
GEAR PUMP
5 18
17 Out In 17
Page Name: Traction Motor & Fan Motor Drain Hoses & Adaptors, Up to GBJ01899
2 9
FAN
MOTOR
15
6 7
RIGHT
L2 TRACTION
PUMP
7
LEFT
TRACTION
8 PUMP 16
L2
12
3 4
13
11 10 10 11
14 RIGHT LEFT
TRACTION 1 1 TRACTION
MOTOR MOTOR
2 2
10 11 11 10 14 drw1065
Page Name: Traction Motor & Fan Motor Drain Hoses & Adaptors, GBJ01905
2 9
FAN
MOTOR
6 7
12
3 8
11 10 10 11
RIGHT LEFT
TRACTION 1 1 TRACTION
MOTOR MOTOR
2 2 drw1065-1
Page Name: Traction Motor & Fan Motor Drain Hoses & Adaptors, GBJ02000 to GBJ08799
2 9
FAN
MOTOR
15
6 7
RIGHT
L2 TRACTION
PUMP
7
LEFT
TRACTION
8 PUMP 16
L2
12
3 4
13
11 10 10 11
14 RIGHT LEFT
TRACTION 1 1 TRACTION
MOTOR MOTOR
2 2
drw1065-2
11 11 14
3
15
16
14
2
20 19 4 19
17
18
12
35 21 20 22
5
38 37
36 6
OUT OUT
FAN CONTROL
VALVE
OIL COOLER
RIGHT LOOP
FLUSH VALVE
LEFT LOOP
FLUSH VALVE
11
26 8
31
25 22
LEFT RIGHT
TRACTION TRACTION 28
PUMP PUMP
L1 L1 23
MULCHER
9 PUMP 22
L2 24 20
33 10 32
7
28
34 13 30
DRAIN FROM
MULCHER HEAD
27 drw1066
DOUBLE ACTION
VALVE
24 4 3 BOOM
27 TILT LOCK
VALVE
CYLINDERS
25
22 21
26
13 5 30
17
16 19
GEAR PUMP
14 9 10 15 18
IN 11
OUT
20
FRONT
WALL
20
13
8 15 29 12
16 1
17
23
6 7
14 28
21
BOOM LOCK 29 12 28
VALVE
2
drw1067
11
TO DRAIN
9 10
3 2 4 1 P T
1 5 SAFETY BLOCK
3 11 12 13
16
17
14 14
18 2
11
VALVE
STACK
6
RIGHT
15 14 7 TRACTION
PUMP
M3
15
18
17 8
16 drw1068
11
TO DRAIN
9 10
3 2 4 1 P T
5
4
1 SAFETY BLOCK
3 11 12 13
16
17
14 14
18 2
11
VALVE
STACK
6
RIGHT
15 14 7 TRACTION
PUMP
M3
15
18
17 8
16 drw1069
11
TO DRAIN
9 10
3 2 4 1 P T
5
4
1 SAFETY BLOCK
3 11 12 13
16
17
14 14
18 2
11
VALVE
STACK
6
RIGHT
7
15 TRACTION
10 PUMP
M3
18 15
17 8
16 drw1070
20
24 25 TO DRAIN
4 1 3 2 P R
9 10 11 12
ORANGE
YELLOW
GREEN
WHITE
BLUE
RED
4
22 23
5
SAFETY BLOCK
ORANGE
YELLOW
GREEN
WHITE
BLUE
1
RED
16 20 21 13
17
18 3
14 14
VALVE
STACK
2
20
6
RIGHT
7
15 TRACTION
19 PUMP
M3
18 15
17 8
drw1070-1
16
20
24 25 TO DRAIN
4 1 3 2 P R
9 10 11 12
ORANGE
YELLOW
GREEN
WHITE
BLUE
RED
4
22 23
5
SAFETY BLOCK
ORANGE
YELLOW
GREEN
WHITE
BLUE
1
RED
16 20 21 13
17
18 3
14 14
VALVE
STACK
2
20
6
RIGHT
7
15 TRACTION
19 PUMP
M3
18 15
17 8
drw1070-1
16
7 9 FAN MOTOR
5 2 B
FAN VALVE
8 9
IN
5 3
FAN GEAR
PUMP 1
4
OUT
drw1071
Page Name: Traction Hoses & Adaptors, GBJ00100 to GBJ00399 & GBJ00601
8 6
LEFT RIGHT
TRACTION TRACTION
PUMP PUMP
7 B A B A 10
12 12 5
10 13 9 10 13
11 11 10 9
9 10
LEFT LOOP RIGHT LOOP
FLUSH VALVE FLUSH VALVE
4 3 1 2
11 11
LEFT R L RIGHT
TRACTION TRACTION
MOTOR L R MOTOR
11 11 drw1072
Page Name: Traction Hoses & Adaptors, GBJ00400 to GBJ00599 & GBJ00700 to GBJ01299
8 6
LEFT RIGHT
TRACTION TRACTION
PUMP PUMP
7 B A B A 10
12 12 5
10 13 9 10 13
11 11 10 9
9 10
LEFT LOOP RIGHT LOOP
FLUSH VALVE FLUSH VALVE
4 3 1 2
11 11
LEFT R L RIGHT
TRACTION TRACTION
MOTOR L R MOTOR
11 11 drw1072
8 6
LEFT RIGHT
TRACTION TRACTION
PUMP PUMP
7 B A B A 10
12 12 5
10 13 9 10 13
11 11 10 9
9 10
LEFT LOOP RIGHT LOOP
FLUSH VALVE FLUSH VALVE
4 3 1 2
11 11
LEFT R L RIGHT
TRACTION TRACTION
MOTOR L R MOTOR
11 11 drw1073
8 6
LEFT RIGHT
TRACTION TRACTION
PUMP PUMP
7 B A B A 10
12 12 5
10 13 9 10 13
11 11 10 9
9 10
LEFT LOOP RIGHT LOOP
FLUSH VALVE FLUSH VALVE
4 3 1 2
11 11
LEFT R L RIGHT
TRACTION TRACTION
MOTOR L R MOTOR
11 11 drw1073
8 6
LEFT RIGHT
TRACTION TRACTION
PUMP PUMP
7 B A B A 10
12 12 5
10 13 9 10 13
11 11 10 9
9 10
LEFT LOOP RIGHT LOOP
FLUSH VALVE FLUSH VALVE
4 3 1 2
11 11
LEFT R L RIGHT
TRACTION TRACTION
MOTOR L R MOTOR
11 11 drw1073
Page Name: 2nd Speed + Brake Disengage Hoses & Adaptors, Up to GBJ01899
5 SAFETY
BLOCK
6
9 8 7 10 11
LEFT X Y RIGHT
TRACTION TRACTION
MOTOR Y MOTOR
X
11 10
7 8 9
4
drw1077
Page Name: 2nd Speed + Brake Disengage Hoses & Adaptors, GBJ01905
5 SAFETY
BLOCK
6
9 8 7 10 11
LEFT X Y RIGHT
TRACTION TRACTION
MOTOR Y MOTOR
X
11 10
7 8 9
4
drw1077
Page Name: 2nd Speed + Brake Disengage Hoses & Adaptors, GBJ02000 to GBJ05699
5 SAFETY
BLOCK
6
9 8 7 10 11
LEFT X Y RIGHT
TRACTION TRACTION
MOTOR Y MOTOR
X
11 10
7 8 9
4
drw1077
3 1
FRONT WALL
3 2
3 3
MULCHER
PUMP
drw1078
Page Name: Front Wall To Mulcher Head Hoses & Adaptors, Up to GBJ01499
6 1 6
2 9
MULCHER
HEAD
7
FRONT
WALL
3 8
8
4
11 10
5
TILT
CYLINDER
drw1079
Page Name: Front Wall To Mulcher Head Hoses & Adaptors, GBJ01500 to GBJ05699
11 1 6
MULCHER 2 9
HEAD 7
JUNCTION
BLOCK
FRONT
WALL
3 8
8
4
12 10
5
TILT
CYLINDER
drw1080
Page Name: Mulcher Head Motors Hoses & Adaptors, GBJ00100 to GBJ00699
19
11 11
9 11 11 10
1 2 3 4 5 6
18 11 11
18
17
14 17 14
TOP FRONT FRONT TOP
PORT PORT PORT PORT
LEFT RIGHT
MOTOR MOTOR
BOTTOM REAR REAR BOTTOM
PORT PORT PORT PORT
RELIEF/LOOP 16
16 11 FLUSH VALVE
11
13
13 14 8
7
15
drw1081
Page Name: Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ00100 to GBJ00699
5 5
3 4 1 2
REAR
FRONT
drw1082
Page Name: Mulcher Head Motors Hoses & Adaptors, GBJ00700 to GBJ01499
19
10
11 11 11 11
9 3 4
1 2 5 6
18
11 18
11 17
16 REAR
PORT
TOP
PORT
17 TOP
PORT
REAR
PORT
16
LEFT RIGHT
MOTOR MOTOR
FRONT BOTTOM BOTTOM FRONT
PORT PORT PORT PORT
11 RELIEF/LOOP
FLUSH VALVE 11
14
14
20 13 14 13 20 8
7 15
drw1083
Page Name: Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ00700 to GBJ01499
4 4
3
1 2
REAR REAR
FRONT
drw1084
Page Name: Mulcher Head Motors Hoses & Adaptors, GBJ01500 to GBJ05699
DRAIN
LEFT SIDE RIGHT SIDE
(PRESSURE) (RETURN)
7 10 7
5 9
8 7 1 3 7 8
7 7
2 4
drw1085
Page Name: Mulcher Head Door & Push Bar Hoses & Adaptors, GBJ01500 to GBJ05699
PUSHBAR
DIVIDER
2 3
1 1
4 4
D C B A
Page Name: Hydraulic Oil Tank Level Switch Hoses & Adaptors
6 drw1087
Page Name: Cab Tilt Cylinder & Pump Hoses & Adaptors
2 3
CAB TILT PUMP
PUSH
CAB TILT CYLINDER
PULL
drw1088
Page Name: Mulcher pump check valve hoses & adaptors, Up to GBJ04099
3
M5
4 MULCHER
5 3 PUMP
M4
6 4
5
7
1 6 M6
drw1002
2
Page Name: ORFS, ORB & SAE 4 Bolt O-Ring Seal Kit
drw1179
4 5
8
7 9
6 drw1179-1
4 5
8
7 9
drw1248
6
Note A: ML6941011 standard duty latch can be replaced with CM201176 on the tool box doors. Installing
CM201176 will require drilling 2 new 1/4” holes in the tool box door.
Note B: CM201176 cannot be installed on fuel tank filler neck access door & coolant surge tank access door on
C400 serial number up to GBJ01899.
Note C: C400 Serial # Up to GBx01899
Note D: C400 Serial # GBx01900 to GBx04099
Note E: C400 Serial # GBx04100 to GBx05699
FRONT
5 10
2 7
8 9
1
6
4 4
5
3 4
10 4 6
5 10 1
3 9 8
10 3
5
11
4
4
4 4
drw1173
1 7 6
6 7 1
5
5
2 7 4
4 7 2 drw1174
3
3
Note A: Shims are used to remove side to side free play of the boom.
Note B: Shims are used to remove side to side free play of the lift cylinder
2
1
1
2
6
11
3 5
7
8
4
10 9 drw1175
6
5
2
4
1
3
7 drw1243
7 4
drw1244
drw1165
6 5
7
10
9 7
13
11
12
14 drw1183
16 4
17
5
1
6 15
2
14
11
5
12
9
13
10 8
drw1147
7 8
5
4 10
6
11
15
12
13
2
14
1
drw1233
drw1234
Page Name: A/C Hoses, John Deere engine, early cab design, see note A
2 3
CAB A/C
EVAPORATOR COMPRESSOR
CONDENSOR
RECEIVER
DRYER
drw1089
Note A: C400 serial # (Up to GBJ01299) + (GBJ01400 to GBJ02099) + (GBJ02200 to GBJ02799) + (GBJ03000 to
GBJ03499) + (GBJ03800 to GBJ04099)
Page Name: A/C Hoses, Caterpillar engine, early cab design, see note B
2 3
CAB A/C
EVAPORATOR COMPRESSOR
CONDENSOR
RECEIVER
DRYER
drw1089
Page Name: A/C Hoses, John Deere engine, late cab design, see note C
12
MOTOR
10
11
HEAT/
A/C UNIT 8
2 3
A/C
COMPRESSOR
CAB
CONDENSOR
EVAPORATOR
6
RECEIVER
DRYER
7 1
4
drw1089-1
Page Name: A/C Hoses, Caterpillar engine, late cab design, see note D
12
MOTOR
10
11
HEAT/
A/C UNIT 8
2 3
A/C
COMPRESSOR
CAB
CONDENSOR
EVAPORATOR
6
RECEIVER
DRYER
7 1
4
drw1089-1
4
10
12 6
5
9 11
5 6
1
3
6
5
8
1
2
3
4
5
7
6
2
1
4
10
11
12
9
3
13
7 5 6
8
1 14
4 drw1356
2 8
3
4
9
10
drw1357
5
4
3
1
2
drw1359
12
2
7
1
5
4 8
6
13
DRW1340
5 3
7 8 4
DRW1341
3 7
8
1
2
6
4
3
9
DRW1342
1 2