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    D5M Track-Type Tractor Maintenance Manual

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    Lubetech1993
    OMM

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    © All Rights Reserved
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    D5M Track-Type Tractor Maintenance Manual

    Uploaded by

    Lubetech1993
    169 views50 pages
    OMM

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    © © All Rights Reserved

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    OMM

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    169 views50 pages

    D5M Track-Type Tractor Maintenance Manual

    Uploaded by

    Lubetech1993
    OMM

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 50

    MAINTENANCE INTERVALS

    Operation and Maintenance


    Manual Excerpt

    ® ®
    © 2010 Caterpillar
    All Rights Reserved
    SEBU6886-06 (en-us)
    July 2000

    Operation and
    Maintenance
    Manual
    D5M Track-Type Tractor

    Finger Tip Control

    Scan to find and purchase genuine Cat® parts and related


    service information.
    127
    Maintenance Section
    Hydraulic System Case Ora.in Filter - Replace

    i00059831 i001312-49

    Hydraulic System Case Drain Hydraulic System OU - Change


    Filter - Replace SMCS Code: 5050
    SMCS Code: 5068

    Illustration 184 900100000

    g00102200
    Illustration 183
    Operate the machine in order to warm the oil.
    1'. Open the access door that is located in front Park the machine on level ground. Lower the
    of the hydraulic tank on the right side of the
    bulldozer blade to the ground and apply slight
    machine. downward pressure. Engage the parking brake and
    stop the engine.
    2. Remove the used filter element. Discard the
    used filter element.

    3. Install the new filter element. Turn the element


    until the element contacts the filter base. Then,
    tighten the element for an additional 3/8 to 1/2
    turn.

    g00100002
    Illustration 185

    1. !Remove the hydraulic tank filler cap slowly in


    order to relieve any pressure.

    2. Wash the filler strainer and the filler cap in a


    clean nonflammable solvent.
    128
    Maintenance Section
    Hydraulic System Oil - Change

    g001C0003 900100905
    Illustration 186 Illustration 187
    3. Remove the oil drain plug. The oil drain plug is 15. Maintain the oil level lo the •FULL" mark in the
    located under the right rear or the machine. sight gauge. Add oil, if necessary.
    4. Attach a hose to a 1 inch NPT pipe nipple. This 16. Stop the engine.
    1 inch NPT pipe nipple should have a length of
    100 mm (4 inch).
    5. Install the pipe nipple into the drain plug
    opening.

    6. Rotate the pipe nipple clockwise in order to open


    the internal drain valve. Allow the oil to drain into
    a suitable container.
    7. Remove the pipe nipple. The valve for the
    hydraulic tank will close.
    8. Clean the drain plug and install the drain plug.
    Tighten the drain plug to a torque of 68 ± 7 N-m
    (50 ± 5 lb ft).
    9. See Operation and Maintenance Manual,
    "Hydraulic System Oil Filter - Replace". Change
    the hydraulic system filler.
    1i0. Install the filler strainer.
    1i1. See Operation and Maintenance Manual, "Refill
    Capacities" in order to determine the amount of
    hydraulic oil that is needed lo fill the hydraulic oil
    tank. Fill the hydraulic oil tank.
    1:2. Inspect the filler cap gasket. Replace the gasket
    if damage or wear is evident.
    13. Install the filler cap.
    14. Start the engine. Run the engine for a few
    minutes.
    129
    Maintenance Section
    Hydraulic System Oil Filter - Replace

    iOO 31269 8. Install the strainer, the retainer ring. and the cap.
    Hydraulic System Oil Filter -
    Replace
    SMCS Code: 5068

    900100916
    lllus1ration 190

    9. Maintain the hydraulic oil to the "FULL" mark in


    the sight gauge.

    1'. Slowly remove the hydraulic tank filler cap in


    order to relieve the system pressure.

    g00100913
    lllustralioo 189

    2. Remove the filter elements. Properly discard the


    filter elements.

    Apply a thin coat of oil to the seal on the new


    filter.

    3. Install the filter element by hand. When the seal


    contacts the base, tighten the filter element for
    an additional 3/4 turn.

    4. Remove the retainer ring from the oil filler tube.

    5. Remove the strainer from the oil filler tube.

    6. Wash the screen in a clean nonflammable


    solvent

    7. Inspect the seal on the filler cap. Replace the


    seal if the seal is worn or if the seal is damaged.
    130
    Maintenance Section
    Hydraulic System Oil Level - Check

    iOO 31358 2. If the hydraulic system requires additional


    Hydraulic System Oil Level - hydraulic oil, remove the filler cap and add oil
    through the filler tube.
    Check 3. Clean the filler cap and install the f'iller cap_
    SMCS Code: 5056; 7479

    g00100599
    lllustrallon 191

    The hydraulic tank is on the right rear side of the


    machine_

    lllustrali011 192 g00f00600

    1. Maintain the oil level to the "FULL" mark in the


    sight gauge.

    g00100599
    lllustrali011 193
    141
    Maintenance Section
    Transmission Oil - Change

    12. Unscrew the transmission breather and remove


    the transmission breather.
    13. Wash the transmission breather in a clean
    nonflammable solvent.
    14. Install the transmission breather.

    lllustralion 218 g00101339

    8. Remove the transmission oil filler cap.


    9. Add oil. To determine the correct amount of oil,
    see Operation and Maintenance Manual, "Refill
    Capacities".
    1i0. Clean the transmission oil filler cap and install
    the transmission oil filler cap.

    g!XJ101341
    lllustralioo 219

    1'1. Maintain the oil level to the "FULL" mark on the


    dipstick.

    Illustration 220 g00101344


    142
    Maintenance Section
    Transmission Oil Filter - Replace

    i00124435 i00068111

    Transmission Oil Filter - Transmission Oil Level - Check


    Replace SMCS Code: 3014; 3030; 3080
    S'MCS Code: 3179
    A WARNING
    -

    A WARNING Hot oil and components can cause personal In­


    Hot oil and components can cause personal in­ jury.
    jury.
    Do not allow hot oi·I or components to contact
    Do not allow hot oil or components to contact skin.
    skin.

    Initially replace the transmission oil filter after 250


    service hours. Then, replace the filter after every
    500 service hours.

    The transmission oil filter is on the top of the


    transmission. The transmission is located under the
    floorplate.

    1 Remove the iilter element cover assembly.


    1•

    2. Remove the filter element and properly discard


    the filter element.
    g00100604
    Illustration 222
    3. Clean the filler element housing with a clean
    cloth. The transmission oil dipstick is behind the access
    cover on the left side of the machine.
    4. Inspect the seal. If the seal is damaged, replace
    the seal.

    5. Install the new filter element. Install the filter


    element housing.

    6. Start the engine.

    Illustration 223 g00100603

    1. Open the access cover. Check dipstick (1) when


    the engine is running at low idle and the oil is at
    operating temperature. Maintain the oil between
    the "LOW" mark and the "FULL" mark.
    g(:0101362
    llllustralloo 221

    7. Maintain the oil level to the "FULL" mark on the


    dipstick (1). If necessary, add oil through the
    filler tube (2).

    8. Stop the engine.

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