Operating instructions for

screw jack machine

JIN SHI

 Thank you very much for purchasing the products of Golden Lion welding

machine.

 Please read this manual carefully and keep it properly before use for future

reference.
Renqiu Jinshi Welding Machine Manufacturing
Co., Ltd
Address: Renqiu City Xinzhongyi Industrial Zone

Tel:0317-2926890 Website:www.jinshihanji.com

First, the machine model: JS-SG 0208-D

Second, the use of the equipment:
The equipment is mainly used for: automatic welding of scaffold lead screw bottom bracket.
(No manual spot welding required).
Third, the scope of applicable welding workpieces: (can be customized according to customer
requirements).
1. Lead screw pipe length: 0.2-0.8 meters.
2. Lead screw diameter: #38, #42, #48, #60
3. Pallet diameter: ≤250MM

Fourth, the equipment features:

1. The weld is uniform, full, beautiful and wide. Reduced grinding time and waste of welding
consumables.
2, the use of PLC + industrial touch screen mode, man-machine interface. The control system
components adopt imported or domestic well-known brands. The welding speed is steplessly
adjustable, the operation is simple and convenient, the working performance is stable and
reliable, and the machine, electricity and gas control are integrated.

3. Pneumatic clamping workpiece, fast speed, humanized adjustment of welding torch angle,
improve work efficiency.
4. The welding speed is fast, and the efficiency is more than 2 times higher than that of manual
welding. Reduced labor intensity.

Fifth, the main technical indicators

Controls the input power supply Three-phase four-wire 220V/60HZ

Spindle rotating motor 86BGYH114 5A stepper motor

Range of air supply pressure adjustment 0.2-0.8 MPa

 Motor speed 5-100rpm

Motor reduction mode Gear reduction

Motor speed regulation mode PLC control

Adjustment of gun delivery and

Pneumatic
withdrawal of gun
Body size (length * width * height) 1500*700*1700

Sixth, the main configuration

name Model Manufacturers

1 Automatic welding of the Steel plate square pipe, channel steel

main machine mechanical welding
structure
2
Pneumatic system Cylinders, solenoid valves Shannes

3 Well-known
Relays, key switches
domestic brand
Electrical control system PLC, stepper motor, display screen
Delta

4 Golden Lion automatic welding Golden Lion

Weld power supply
special power supply welding machine
5 Well-known
Wire feeding device Special wire feeding mechanism
domestic brand
6 Special welding torch for automatic Well-known
welding torch
welding domestic brand
7 Golden Lion
Welding gun fixtures
homemade
8
Linear slide Guide rails, sliders TBI/Silver

Seven, the installation and fixation of the equipment: the equipment is placed on the

hard ground (such as cement floor), adjust the horizontal height, and fix it with the

ground.

Eight, wiring: input power cord specifications:

three-phase four-wire, 1 2 3 three fire wire

diameter≥ 8mm2 copper wire, ground wire ≥ 6 mm2. Plug in to the power input

terminal of the device, cover the protective cover, and the zero line N is connected to a

terminal post alone. As shown in the figure:

Nine, access to compressed air: from the air pump to lead out the trachea (10x6) into the

input terminal (IN) of the equipment's air source processor, the air pressure is adjusted

to 0.4-0.5MPa, and the cylinders on the equipment return to the initial position.

10. Consistent adjustment of the center of the screw and the disc:

First put the U-shaped disk on the disc, adjust the two brackets on the disc, so that the

center of the workpiece U-shaped disc coincides with the center of the tooling

frame disc, put the lead screw on the support frame, adjust the upper and lower

height of the support frame and the left and right distance according to the length

and thickness of the lead screw, so that the center of the lead screw and the center

of the disc are consistent.

Eleven, check the input line is no problem, power on, first open the welding machine

power supply, press the manual wire feed button on the welding machine, let the

welding wire come out of the welding torch, the welding wire exposes the protective

cover 1 2-16 MM. Then turn on the power on the control box and the text display

waits a few seconds for it

to appear. The front panel

of the welder is shown in

 the figure:

1、 Manual wire feeding button: Press this button, the wire feeder turns, adjusts the

current adjustment knob, and the wire feed speed changes. Release stops.

2、 Hand soldering/gas brazing switch: Dial to the top is the manual welding

function, dial the bottom is the gas brazing function. Normal is the gas brazing

function.

3、 Self-locking/non-self-locking switch: Normal is dialed to the following non-self-

locking state.

4、 Gas detection / welding switch: dial to the top is the gas detection function: the

gas valve is opened, the gas comes out of the welding gun, the gas flow rate is

adjusted 15-25ml, and the gas detection must be dialed to the following: welding

function, so as to work normally.

5、 The digital display on the left is the welding current displayed, and the welding

voltage on the right side is changed by adjusting the corresponding knob below.

6、 Inductance adjustment knob: Adjusts the hard and soft arc. Generally adjust to

the middle position.

7、 Power: LED: Power LED, power on this lamp is on constantly.

8、 Abnormal light: overheating indicator, the fan does not turn, when it is

overheated, this light is on. This light indicates that there is a problem with the

welding machine and the power failure check.

Xii. Operation of welding control system:

1. After the power supply of the control box is turned on, the text display screen

displays the boot screen. Press "▼" to turn the page to the second page "Manual

Screen", (press one page at a time, cycle change), and then press the

corresponding number to clamp" 2" screw clamping welding gun falls, adjust the

welding torch to the weld position, according to the positive rotation

corresponding to the number "0" motor to drive the disc rotation, see if the

welding wire and welding seam of the welding torch have deviations, deviations,

and then adjust the wire Bar bracket. Normally, press the emergency stop button

on the control box panel, the welding torch rises, and the screw is released.

2, and then press "▼" this inverted triangle page to enter the third screen, parameter

setting page, parameters have been debugged at the factory, no special situation,

no need to adjust. Need to adjust the parameters, do not understand the

consulting staff of our company.

3. After the parameters are set, disconnect the welding machine switch on the control

panel, and simulate the action of the system before welding. Start the foot switch,

the system starts working according to the set program, first clamp the screw, the

welding gun falls, the delay starts the rotation welding, the set angle is

automatically stopped after the angle is reached, the welding gun is returned to

the position, the screw is released, the disc returns to the initial position, and the

welding is completed.
4, after the simulation is no problem, open the switch of the welding machine, open

the gas cylinder, adjust the gas flow (15-20), press the gas detection switch on the

welding machine, the gas comes out of the welding gun, and it can work

normally. If using a gas mixture: (80% (Ar) + 20% (CO2)).

Note: In the welding process of abnormal situation, press the "emergency stop"

key, the cylinder is reset, but the motor can not automatically return to the

opening weld point, you need to enter the manual screen, press the forward

or reverse key, return to the initial position, and then press the angle to zero

the corresponding number to zero the angle.

XIII. Abnormal Situations and Solutions:

A, there are stomata: is the gas protection is not good, first check the air flow,

whether the gas is small, manual gas detection to see if the gun is out of the air.

Or whether the gun is far away.

B, the weld bead is narrow and high: the welding voltage may be low, the welding

voltage may be raised, or the gun may be far away and closer.

C, the weld bead is too wide, may be high welding voltage or slow movement

speed, reduce the voltage or increase the speed.

D. The spitting wire is not smooth, the conductive nozzle is bent and deformed, or
 the wire feeding hose is blocked, and the wire feeding wheel is seriously worn.

E, pedal switchgear does not move:

1. The foot switch has poor contact or broken wire. You can press the number

corresponding to the "start and stop" in the automatic screen to see if the device can

move. Normal action, line check and foot switch.

2, is not the emergency stop switch pressed on the lock, unlock can be.

14. Maintenance requirements:

A: Clamp the gun and clean up more than 2 times per shift.

B: Clean the welding slag on the surface of the table in time.

C: Guide rails, gears are regularly oiled, .

D: Fixings and screws are regularly checked and tightened. Once a week.

E: The wire feeding mechanism checks the dust removal regularly, once a week.

Fifteen: Text monitor key introduction:

1. Red ESC key: Return key,

2. "▼" "▲" key: turn the page up and down.

 3, SET key: select the key, want to change the parameter, first use the SET key to

select it.

4, the green ENT key: ok key, after the parameter is modified, you must press the

ENT key to confirm that it is valid, do not confirm, the modification is invalid.

5, CLR key:

number clear key,

if the number

is entered

incorrectly, press this key to clear, and then re-enter the number.

6. Page Introduction:

A. The text display is turned on to display an automatic screen: showing the process

of each action.
 B. The second page is: manual screen: the page of each station operated separately.

Forward/Reverse: Press the corresponding number, the motor rotates, and then press

the corresponding digital motor to stop.

The corresponding number of the welder is "3", press the number 3, the welder

opens, press again, the welder closes.

The

number corresponding to the angle zero is 4, press the number 4, and the displayed

angle becomes 0.
 C. The third page is the parameter setting page.

1,

welding

angle:

welding

week

required degrees, want to build more stubble, the degree should be greater than 360 °,

2, welding speed: when welding the motor with the speed of rotation of the

workpiece, its speed and welding machine voltage, current is related, fast,

current, voltage to increase, vice versa, reduce.

3, reverse angle: if the welding angle is set to 362 degrees, then this angle is set to

360-362 = -2. This parameter must be set.

 4, reverse speed: the speed of motor reversal when not welding, not easy to be too

large. (The higher the number, the faster it gets)

5, delayed rotation: this parameter is: clamping into the gun cylinder to fall down

takes time, this time is the time when the gun falls, you need to wait for the

gun to fall after the motor can rotate.

6. Delayed welding: Delay the time to open the welding machine. It is shorter than

the delay time. Weld first and then turn.

7. Parameter setting method: enter the parameter setting page, press the SET key,

the cursor moves to the position you want to modify, where it becomes black,

press the corresponding number on the numeric keypad to enter in turn, and

press the ENT key to confirm after completion. Press the ESC key again to exit

this screen.

D. The fourth screen: advanced parameter setting screen:

Corresponding pulse and corresponding angle of these two parameters are adjusted

display angle and the actual rotation angle is consistent, the actual rotation of a circle of

360 °, to see if the display on the

screen is 360 °, if not 360 °, you

can adjust these two parameters

to make them consistent. The

factory has been debugged and

does not need to be change.

Sixteen, the control box internal introduction: as shown in the

following figure
1、 DC24V switching power supply: Power touch screens, PLC controllers and drivers.
Normally, the green light is on.
2、 24V relay: control the welding machine and the gun clamp valve respectively. The coil of the
relay is controlled by the PLC output. Press the buttons in the manual screen to correspond to
their corresponding relay actions.

3、 Drive: As shown in Figure 13, under normal circumstances,

the 3 green light on the drive is on, and if the red light is on, the
drive is faulty. Figure 1, toggle switch: 1/5/6/8 ON,: look at
the driver side marking diagram: subdivision: 3200.
Current: 2.69A If the position of the toggle switch is not
correct, the actual rotation angle is inconsistent with the angle
displayed on the screen. Figure 2, resistance: 1W/2KΩ, if the
resistance is bad, the driver does not alarm, the motor does not
rotate.
4、 PLC controller: Enter the written program, which controls the
device to run sequentially, under normal circumstances, power and RUN lights. X0—X7: Input
signal: X0: start signal--- foot switch socket, X1: emergency stop signal--- emergency stop on
and off. Y0—Y5 output signal: control relay, Y0/Y1--- driver PUL-/DIR-Y4 – clamping relay;
Y5 —Welding relay.