The Automatic Packaging Machinery Sector in Italy and Germany
The Automatic Packaging Machinery Sector in Italy and Germany
The Automatic Packaging Machinery Sector in Italy and Germany
Marco Fortis
Monica Carminati
The Automatic
Packaging
Machinery Sector
in Italy and
Germany
SpringerBriefs in Business
More information about this series at http://www.springer.com/series/8860
Marco Fortis · Monica Carminati
13
Marco Fortis Monica Carminati
Department of International Economics, Fondazione Edison
Institutions and Development Milan
Università Cattolica del Sacro Cuore Italy
Milan
Italy
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
v
vi Contents
Industrial districts are one of the central pillars of the Italian economy. At the dawn
of the new millennium the rise of the globalization and the advent of Asian com-
petition brought profound changes to the production dynamics of the districts and
their dominant model of specialization (Fortis 1998, 2000, 2001, 2004, 2005a, b,
2006, 2011; Fortis and Quadrio Curzio 2006; Fortis and Carminati 2007a, b, 2009,
2012; Quadrio Curzio and Fortis 2000, 2007, 2012).
Over the last decade in particular we have seen a contraction of the districts oper-
ating in the more traditional sectors, such as personal items and household goods
(textiles-clothing, leather-footwear, furniture, tiles, etc.), and significant growth of
medium and high-tech districts such as aircraft at Vergiate and Naples, pharmaceu-
ticals in Latina and Frosinone, biomedical products in Mirandola, and electronics in
the Etna Valley, to name but a few. Then there are the many districts in the mechani-
cal engineering sector. Alongside the better known industrial segments such as indus-
trial machinery, taps/valves, pumps and mechatronics, etc., a particularly interesting
sector that combines traditional engineering with more advanced mechanics and
electronics is that of the Emilia/Bologna automatic packaging machinery district.
This case is especially interesting because it competes directly with a major industrial
hub in an advanced economy, such as Germany, world leader in the machinery sector
and the benchmark for competitiveness, where the state of Baden-Württemberg has
one of the biggest concentrations of producers of automatic packaging machines.
The city of Bologna is especially well known worldwide for its high concentra-
tion of industrial companies specialized in the manufacture of packaging machin-
ery. This is a strongly export-oriented sector, with a ratio of exports to total sales
equal to 88.1 %, the highest among Italian manufacturers of capital goods. In
October 2013 Unindustria Bologna launched “Globol”, the first international forum
dedicated to packaging, with Romano Prodi, the leader of the scientific committee.
The Emilia/Bologna district is a competitor of international importance, as Martin
Schulz, German President of the European Parliament, made clear in an interview
with the magazine l’Espresso in May 2013: “Italy has companies with great tradi-
tions and creative ability. Emilia is every bit as good as the Neckar valley, the heart
of the Baden-Württemberg region” (Vastano 2013).
This paper sets out to analyze the economy of the Emilia/Bologna wrapping and
packaging machinery district and compare the most recent trends with those of its
direct German rival, Baden-Württemberg. The Emilia/Bologna district, which spread
out from the original province of Bologna to that of Modena, but can also be more
broadly defined to include Parma and Reggio Emilia, employed over 16,000 workers
in 2011 for a turnover of more than 3.7 billion euros. The German district, covering
the adjacent towns of Schwäbisch Hall and Waiblingen in Baden-Württemberg to
the north-east of Stuttgart, had an estimated 13,000 employees in 2010.
References
Quadrio Curzio A, Fortis M (eds) (2000) Il made in Italy oltre il 2000. Fondazione Edison Series,
Bologna, Il Mulino
Quadrio Curzio A, Fortis M (eds) (2007) Valorizzare un’economia forte. L’Italia e il ruolo della
sussidiarietà. Fondazione Edison Series. Bologna. Il Mulino
Quadrio Curzio A, Fortis M (eds) (2012) L’industria nei 150 anni dell’unità d’Italia. Paradigmi e
protagonisti. Fondazione Edison Series. Bologna. Il Mulino
Vastano S (2013) Il nuovo governo vi salverà. Interview with Martin Schulz by Stefano Vastano.
In l’Espresso, 16 May 2013
Chapter 2
Structure and Methodology
Abstract This chapter describes the structure of the essay and explains the research
methodology used to estimate the size of the Emilia automatic packaging machinery
district and that one of Baden-Württemberg.
Before going into the details of the analysis, the paper traces the evolution of man-
ufacturing in Bologna which saw the extraordinary growth of automatic wrapping
and packaging machines, a central pillar of Italian mechanical engineering. It then
goes on to describe the history of the Emilia district, highlighting the factors that
led to its success.
The analysis proper proceeds with: (a) an examination of the export figures and
trade balance for the sector in Italy and Germany based on Eurostat data; (b) rank-
ing of the two countries in global trade taking into account the world’s 10 top pro-
ducing countries of packaging machinery, based on UN data1; (c) analysis of the
size of the two districts (Emilia and Baden-Württemberg) in terms of number of
companies, sales and size of workforce.
(a) Italian and Germanv exports/imports on the basis of Eurostat data
For figures on exports and imports of packing and wrapping machines we adopted
the Prodcom classification codes used by Eurostat:
• 28292180—Machinery for packing or wrapping (excluding for filling, closing,
sealing, capsuling or labelling bottles, cans, boxes, bags or other containers);
• 28292150—Machinery for filling, closing, sealing, capsuling or labelling bot-
tles, cans, boxes, bags or other containers, machinery for aerating beverages.
The history of the Bologna metalworking industry has its origins in the years prior
to Italian unification, when two private companies in particular dominated the
sector:
• CALZONI was founded in 1834 as a repair shop for agricultural machinery and
later focused on producing steam engines, machines for oil and grain milling and
metal fabrication. In 1907 it was the first Italian company to build hydraulic turbines.
• SOCIETÀ ITALO-SVIZZERA, formerly the “Officina meccanica e fonderia”
(founded in Castelmaggiore in 1853 and later transferred to Bologna), produced
tractors and steam engines for farming, mainly for large estates (Rinaldi 2008).
We cannot speak about a genuine industrial system until after Italian unification
when several major companies emerged:
• GAETANO BARBIERI, founded in 1870, initially produced steam boilers and
locomotives, machines tools for working iron and wood and other equipment
for small manufacturers; it went on to specialize in making refrigeration plants.
• OFFICINE MACCAFERRI, based in Zola Predosa from 1879, produced metal
container fencing for river banks and chains to protect premises.
• OFFICINA DELLA SOCIETÀ PER LE STRADE FERRATE MERIDIONALI,
which manufactured and maintained rolling stock for the company responsible
for building the railways in Southern Italy.
1 The Targa Florio is one of the oldest automobile races. Along with the Mille Miglia, it is the
SASIB, one of the pioneers of what was to become the world’s most important
hub for automatic packaging machinery (see Sect. 4.1).
At the end of the Great War many other companies emerged and went on to
have great success. Among these we should mention:
• OFFICINE MECCANICHE BOLOGNESI, founded in 1918 and converted in
1921 to SABIEM—Società Anonima Bolognese Industrie Elettromeccaniche,
produced 23 different types of machines for a variety of applications, from
drawing pasta to making up cigarettes. After 1929 SABIEM specialized in man-
ufacturing electromechanical lifting equipment.
• CARROZZERIA MENARINI & C., founded in 1919 by Ettore Menarini, began
with simple bodywork repair and developed by 1925 into a builder of complete
industrial vehicles (vans, lorries, ambulances), especially trams and buses, in
collaboration with FIAT.
• FABBRICA DI MACCHINE UTENSILI MINGANTI, founded in 1919 by
Giuseppe Minganti, designed, produced and sold machine tools (drills, lathes,
milling machines, etc.), including spare parts and accessories, also handling
installation, maintenance and repair. The presence of Fiat and RIV among
its biggest customers was one of the factors behind the success of the com-
pany, which became first the main competitor and later the heir to the leading
Bologna mechanical engineering firms, from Calzoni to Barbieri.
• OFFICINE di CASARALTA was founded in 1919 by Carlo Regazzoni and
Cesare Donati who bought out the munitions firm Sigma after it fell into diffi-
culties after the war. They began with the production and repair of coaches, car-
riages and mechanical equipment for railways and general purposes, but quickly
specialized in building trams.
But the emergence of such firms does not mean that Bologna was immune to the
dramatic consequences of post-war conversion. The workforce at the Stabilimento
Pirotecnico Statale fell to 2,000 from the 12,000 employed during the war and the
Arsenal shed around 6,000 workers.
Despite unfavourable economic conditions for all European manufacturers who
were struggling with post-war reconstruction, in the 1920s the Bologna machinery
industry found new dynamism and began to express its full potential. This period
saw the birth of a number of companies which later grew to considerable size.
Among them, in chronological order, were:
• BREVETTI BARONCINI, founded by Ettore Baroncini in 1920, produced spe-
cial spark plugs for the aviation and automobile industries.
• WEBER, founded in 1923 by Turin engineer and pilot Edoardo Weber. In
1925 it built the first carburettor for the Fiat 501 and grew to occupy a lead-
ing position in the European powertrain market eventually reaching a 65 %
share. Besides Fiat the company also supplied other leading auto manufacturers
including Maserati, Ferrari and Alfa Romeo. After the Second World War it was
absorbed by Fiat and subsequently by Magneti Marelli (Biblioteca Salaborsa
2012, www.bibliotecasalaborsa.it).
10 3 Mechanical Engineering in Bologna: Origins and Protagonists …
2 FBM went on to produce 20 models a day of the famous Gabbiano, while the 50 cc Pettirosso
engine remained in production for 30 years. In 1956 FBM split into two derivations: Franco
Morini and Minarelli Motori. By the 1970s the turnover of these two firms far exceeded that of
all other Bologna firms in the sector put together. See www.bibliotecasalaborsa.it.
3 SIATA—Società Italiana Applicazioni Tecniche Auto-Aviatorie was a small Italian automobile
Bologna therefore established itself from the 1920s as a major centre for motor-
cycle manufacturing. The traditional local passion for motorcycle racing, which
dates back to before the First World War, led to the emergence of numerous bike
producers and repair shops. Many other companies from that period, besides the
ones above mentioned, specialized in mounting engines on bicycles or assembling
components for small cc motorbikes. The models produced by these companies
include motorized bicycles like the ABRA (1923), the DIANA (1923–1925) and
the MBR (1924–1926), the DE TOGNI side by side two-seater motorbike (1932),
and the AQUILA (1926–1935) and AUGUSTA (FIAB) small engine motorcycles.
But the motorbike segment was not the only one that took root and grew in the
area. During this period the bases were laid for what would become after the war
the pillar of Bologna mechanical engineering, the automatic wrapping and pack-
aging machines sector (see Chap. 4). There was also the huge industrial machin-
ery segment, specializing in anything from meat grinders and tomato squeezers
(Zocca, Roberti, F.lli Zanardi), to machines for making ice-cream (Cattabriga
Otello) or matches (Laffi). Meanwhile agricultural machinery, which CALZONI
(initially) and SOCIETÀ ITALO-SVIZZERA had dominated, were on the decline.
As we have seen the period also saw closer ties between various Bologna firms
(Weber, Minganti, Menarini) and the big manufacturers in the Milan-Turin-Genoa
triangle, FIAT especially (Zamagni 1986).
In the decade that followed the most important development was the expansion
of DUCATI which in the 1930s became Bologna’s biggest company. The company
had still not begun to build the motorcycles which would make it famous world-
wide. With the construction of the Borgo Panigale plant in 1935 DUCATI consoli-
dated its leadership in radio and electrical engineering and increased its workforce
to 750 and later to 2,000 (Ferretti 2001). The first Manens static capacitor was
followed by other types (variable in 1928, electrolytic in 1932, and the Manens
tank capacitor in 1935). From 1936 on, with production of precision radiophonic
components well established, DUCATI began to diversify into other devices such
as the Dufono, a speakerphone for indoor communications (1935); Bimar marine
binoculars with night vision, the Raselet, the first Italian electric razor (both 1940),
and the Duconta electronic calculator (1942).
The 1930s also saw the birth of VERLICCHI, initially producing hand-crafted
tubular steel parts such as handlebars and exhaust pipes for the motorcycle man-
ufacturers GD, MM and CM. After the Second World War the company began
making the complete chassis for mopeds and motorcycles (later the Cucciolo, pro-
duced by Ducati from 1946, would be mounted on Verlicchi frames) and from the
1950s it supplied Morini, Malanca and Cimatti.
In the second half of the 1930s rearmament by the Fascist regime led to a spate
of government contracts which drove a new phase of growth for the Bologna met-
alworking industry. Employment rose dramatically, absorbing huge numbers of
women workers from the rural economy. On 16 July, 1935 new legislation decreed
that the biggest Bologna manufacturers were to convert to military production. So
by 1938 jobs in the industry rose to 22,000 from 12,000 in 1927 (Zamagni 1986;
Rinaldi 2008).
12 3 Mechanical Engineering in Bologna: Origins and Protagonists …
Thus the Second World War saw a repetition on a larger scale of events dur-
ing and after the Great War, with the vigorous development of many firms which
were required to contribute to the war effort. CALZONI switched to making
hydrodynamics systems for aircraft and submarines as well as servo-controls for
tanks. SAIBEM began to manufacture artillery components; SASIB made gun-
mountings and munitions, and serviced engines for the airforce; ACMA received
orders for aircraft torpedoes and engines and for arms construction; BREVETTI
BARONCINI went into full-scale production of spark plugs for the airforce, which
were regenerated by ALMA; WEBER made carburetors for the German army;
OFFICINE CASARALTA made rolling stock; GD built engines for the airforce
and the army, as well as parts for Breda anti-aircraft guns; CEVOLANI made
weapons parts and aircraft engines; CURTISA switched to making magazines and
mines and later pontoon bridges; DUCATI produced radio transmitters and receiv-
ers for the army, as well as engine pumps for the Germans, capacitors, optical
equipment, weapons parts and aircraft engines; BARBIERI expanded its produc-
tion of refrigeration and freezer plants; MM had to curtail its output of three-wheel
vans and set aside motorcycle production; MINGANTI made milling machines for
engine sumps. By the end of 1943 the Bologna firms had converted most of their
production to military purposes and, especially during the early years of the con-
flict, employment grew dramatically. DUCATI employed 7,000 workers (10,000
according to some sources) (Ferretti 2001); the MINGANTI workforce rose from
600 in 1938 to 1,550 in 1941; CALZONI employed 1,600 workers in round-the-
clock shifts (Biblioteca Salaborsa 2012, www.bibliotecasalaborsa.it).
In the immediate post-war period many firms had to face a serious reconver-
sion crisis, in some cases laying off much of their workforce (Zamagni 1997)
[between 1948 and 1954 it is estimated that around 9,000 people were laid off,
though some of these sackings were for political reasons (Alaimo and Capecchi
1992)]. The drying up of government contracts led to an inevitable contraction of
the biggest local firms, many of which had been seriously damaged by the bomb-
ing. But for motorcycle manufacturing they were years of rapid expansion. The
motorcycle had become a very different item from previous years, in terms of
technical characteristics, look, type of demand satisfied and type of buyer. The
costly, fast and heavy pre-war racing bikes were replaced by cheaper, lighter and
slower vehicles better suited to city use for the general public (Ferretti 2001).
Among the firms either created or entering the motorcycle sector in this period
were (Biblioteca Salaborsa 2012, www.bibliotecasalaborsa.it):
• CIMATTI, founded by cyclist Marco Cimatti in 1937, initially as a bicycle man-
ufacturer, in 1950 entered the 50-cc segment (the so-called “cinquantini”) pro-
ducing a vast range of models.
• MALANCA, founded in 1947, began as a maker of bike components and in
1956 began making complete motorcycles.
• MARZOCCHI, founded by the Marzocchi brothers in 1949, specialized in pro-
ducing telescopic forks and hydraulic shock absorbers which were to be so suc-
cessful on the Mondial, Ducati and CM bikes.
3.1 From the Origins to the Second World War 13
Beginning in the second half of the 1940s DUCATI (which was saved from col-
lapse by state intervention) saw the potential in motorcycle manufacturing and
decided to try and take advantage of it. Without abandoning the radio-electronics
sector, in 1946 it began construction of the Cucciolo, the first DUCATI motor-
cycle product. At first sold as a kit, and later with its own chassis, the Cucciolo
became the most famous engine of its type in the world, with more than 100,000
units produced. In July 1949 DUCATI began production of its first complete bike
(the Ducati 60) and 1952 saw the Cruiser 125, the first electrical ignition scooter
(Ducati 2012, www.ducati.it).
The other pre-war motorcycle manufacturers (except GD which abandoned the
industry to devote itself to automatic machinery), returned with traditional bikes
updated to meet the new demand, especially smaller cylinder engines.
To sum up, in the first half of century mechanical engineering in Bologna spe-
cialized in three main areas:
• radio and film equipment (DUCATI);
• motorcycles (GD, MM, CM);
• machinery, ranging from agricultural machines (CALZONI, DE MORSIER)
and machine tools, (BARBIERI, MINGANTI), to automatic bottling, wrapping
and packaging machines which still today represent the most characteristic seg-
ment of Bologna’s industry.
The presence in the area of important centres of education undoubtedly played a
vital role in driving mechanical engineering in the area in the first half of the cen-
tury. The university and its faculty of engineering helped to create a robust man-
ufacturing tradition that built upon local manual skills. The Aldini-Valeriani
technical school also helped to spread a culture of mechanical engineering, produc-
ing many of Bologna’s specialist technicians and workers (Alaimo and Capecchi
1992). But the State also played an important part. Major government contracts for
munitions and armaments prior to both world wars did much to drive the expansion
of Bologna’s biggest firms without compromising their versatility or flexibility.
In the second half of the last century the industrial structure of the Bologna area
saw a reinforcement of existing specializations (Capecchi 1997). From 1951 to
1981 employment in mechanical engineering in Bologna alone quadrupled from
22,000 to more than 86,000. A multitude of small and medium sized firms were set
up, predominantly by ex-employees of the older established companies. Rarely did
the post-war firms employ more than 500 workers. Sometimes this was a deliber-
ate decision by owners not to risk losing family control. In many cases the owners
simply didn’t see the need to expand given the presence of a close-knit network of
highly qualified and specialized subcontractors for any kind of job (Rinaldi 2008).
14 3 Mechanical Engineering in Bologna: Origins and Protagonists …
References
Alaimo A, Capecchi V (1992) L’industria delle macchine automatiche a Bologna: un caso di spe-
cializzazione flessibile. In: D’Attorre PP, Zamagni V (eds) Distretti imprese classe operaia.
L’industrializzazione dell’Emilia-Romagna, FrancoAngeli, Milan
Biblioteca Salaborsa (2012) Cronologia di Bologna dall’Unità ad oggi. http://www.
bibliotecasalaborsa.it/cronologia/bologna. Accessed 14 Oct 2012
Capecchi V (1997) In search of flexibility: the Bologna metalworking industry, 1900–1992. In:
Sabel CF, Zeitlin J (eds) World of possibilities: flexibility and mass production in Western
industrialization. Cambridge University Press, Cambridge
Ducati (2012) La storia Ducati. http://www.ducati.it/storia/index.do. Accessed 16 Sept 2012
Ferretti R (2001) Reti di imprese e sistema economico locale. Industria meccanica e comparto
motoristico a Bologna (1919–1971). In: Amatori F, Colli A (eds) Comunità di imprese. Sistemi
locali in Italia tra Ottocento e Novecento. Il Mulino, Bologna
Maserati (2012) L’azienda. http://www.maserati.it/maserati/it/it/index/maserati/company.html.
Accessed 16 Sept 2012
Rinaldi A (2008) I distretti industriali italiani a specializzazione metalmeccanica dalle origini
agli anni Novanta. In: Russo M (ed) L’industria meccanica in Italia. Analisi spaziale delle
specializzazioni produttive e degli intrecci intersettoriali 1951–2001. Carocci, Rome
Zamagni V (1986) L’economia. In Zangheri R (ed) Bologna. Laterza, Bari
Zamagni V (1997) Una vocazione industriale diffusa. Lo sviluppo industriale in Emilia-Romagna
1880–1990. In: Finzi R (ed) Emilia Romagna, Einaudi, Turin
Chapter 4
The Emilia Automatic Packaging Machinery
District: History and Keys to Success
As we have seen, wrapping and packaging machinery was the most important sec-
tor in post-war mechanical engineering in the Bologna area.
The forefather of the Emilia packaging manufacturing was Anonima Costruzioni
Macchine Automatiche (ACMA), founded in Bologna in 1924 by Gaetano Barbieri.
The first semi-automatic ACMA machine, the Acma 713, was designed to mecha-
nize the filling of sachets of Idrolitina, a brand of baking soda made by GAZZONI,
previously performed by hand. However, orders from Gazzoni (where Barbieri was
a partner prior to setting up ACMA) were not enough to guarantee the survival and
success of the new company. Nor was the local market, characterized by numer-
ous small manufacturers with only a marginal output of consumer goods. This
led ACMA from the outset to address the wider Italian market and focus on the
chemicals and pharmaceuticals and confectionery industries with new machines
to dose and wrap powders, sweets and chocolates, and print and make paper bags.
Meanwhile ACMA’s international vocation was quickly in evidence. The first
sales in Argentina and Brazil date from the 1920s and the company won an award
at the 1929 Barcelona Universal Exposition. By the end of the 1930s its machines
were being sold to industrialized economies across Europe and the United States
(Alaimo and Capecchi 1992).
Up until the Second World War ACMA, SASIB and GD were just three of the
many manufacturers rooted in the tradition of small-scale mechanical engineering
in the Bologna area dating back to the second half of the 19th century (Alaimo and
Capecchi 1992).
At the end of the war numerous engineers and other specialists (designers, elec-
tricians, testers, fitters, etc.) left ACMA to found their own companies. Others took
their skills and know-how to existing companies. Still others left ACMA to join
other firms and then went on to set up on their own. Notable among these are:
In the post-war period the new companies created by technicians leaving ACMA
served the demand above all from the food manufacturers and, to a lesser extent,
the pharmaceuticals and tobacco industries. But the paper, chemicals and cosmet-
ics sectors soon saw a need to automate product wrapping, both to combat rapidly
rising labour costs and also for technical and commercial reasons.
The second larger wave of automatic machine manufacturers began in the
1960s and early 1970s, started by engineers who had themselves left companies
founded by former ACMA employees. This second generation differed from the
first in that it focused more keenly on pharmaceuticals and cosmetics, and less on
food and confectionary, dominated by existing companies.
20 4 The Emilia Automatic Packaging Machinery District …
The third generation of companies, created between the 1970s and 1980s, targeted
other segments not yet dominated by existing companies. Among these we should
mention:
With the 1980s the growth of new packaging machinery producers around
Bologna tapered off, although it retained its competitiveness on world markets.
The most significant change in the structure of the packaging industry was the
emergence of large groups of independent companies under a single parent, as in
the case of GD (today Coesia), IMA, Marchesini and Martelli (Rinaldi 2008).
Between 1981 and 1991 the number of firms and workers in the Bologna
area fell, largely in favour of the neighbouring provinces of Modena and Reggio
Emilia. This was mainly due to the high density of manufacturing in the town and
the lack of suitable growth opportunities for new firms which chose to move out to
nearby areas thus expanding the confines of the district.
In 2001 the number of companies and jobs began to grow again both in the
province of Bologna itself and across the entire Emilia district. In 2007, prior
to the global economic crisis there were 5 fewer companies in the province of
Bologna compared with 2001, and 12 fewer in Emilia, reflecting the consolidation
of the industry into a smaller number of restructured firms. “The need for continu-
ally increasing investments, especially in innovation, has led companies to become
bigger and adopt more robust forms of incorporation such as limited companies”
(Promo Bologna 2010).
As we have seen, the development from a context of a few isolated firms into a
proper mechanical engineering industry composed of a hundred companies pro-
ducing wrapping and packaging machinery only began after the war and consoli-
dated throughout the 1950s (Capecchi 1997; Rinaldi 2008). Employment by GD
or earlier by ACMA represented an important source of skills and training for the
creation of new entrepreneurs. New firms appeared primarily as spin-offs of the
mother company, as technicians and engineers left to set up their own businesses.
At least three generations of companies were created in this way, the primary
fountainhead of these initiatives being ACMA, as we have seen. Occasionally
existing firms decided to convert production, seeking out expert designers of auto-
matic machinery, the most significant case being GD.
The historic reasons for Bologna’s success in making automatic packaging
machines are many and varied. Among them are the engineering prowess and tech-
nical skills that enabled firms to satisfy a broad range of demands for individual
machines and complete lines. Alaimo and Capecchi point out the salient character-
istics of ACMA’s machines—features which were largely maintained by its spin-
offs—as vital factors for their success: they were simple machines which could be
operated by unskilled workers; they were small, the biggest being no more than two
metres long and often less than a metre; they performed rapidly and were extremely
versatile—machines designed for a specific function could be used to carry out
many different jobs. A packaging machine could be used to wrap sweets, tablets,
pills or any item with a regular shape. In other cases flexibility was achieved by
22 4 The Emilia Automatic Packaging Machinery District …
References
Alaimo A, Capecchi V (1992) L’industria delle macchine automatiche a Bologna: un caso di spe-
cializzazione flessibile. In: D’Attorre PP, Zamagni V (eds) Distretti imprese classe ope-raia.
L’industrializzazione dell’Emilia-Romagna, FrancoAngeli, Milan
Biblioteca Salaborsa (2012) Cronologia di Bologna dall’Unità ad oggi. http://www.bibliotecasalaborsa.
it/cronologia/bologna. Accessed 14 Oct 2012
Capecchi V (1997) In search of flexibility: the Bologna metalworking industry, 1900–1992. In:
Sabel CF, Zeitlin J (eds) World of possibilities: flexibility and mass production in Western
industrialization. Cambridge University Press, Cambridge
Coesia (2012) Group history. http://www.coesia.com/en/home/thegroup/grouphistory. Accessed
15 Oct 2012
Famar Packaging (2012) L’esperienza Famar. http://www.famarpackaging.com. Accessed 21 Oct
2012
Farrell H, Lauridsen AL (2001) Collective goods in the local economy: the packaging machinery
cluster in Bologna. Mimeo (also in: Crouch C, LeGalès P, Trigilia C, Voelzkow H (eds) Local
production systems in Europe, vol II. Oxford University Press, Oxford)
IMA—Industria Machine Automatiche (2012) Group information. http://www.ima.it/. Accessed
23 Oct 2012
PPMI (Packaging Machinery Manufacturers Institute—IDA Consulting) (2004) Interpreting the
competition. Italy and Germany: behind their success in world export markets for packaging
machinery
Promo Bologna - Agenzia per il Marketing territoriale (2010) Filiera macchine automatiche.
Studi e ricerche. December 2010 data
Rinaldi A (2008) I distretti industriali italiani a specializzazione metalmeccanica dalle origini
agli anni Novanta. In Russo M (ed) L’industria meccanica in Italia. Analisi spaziale delle
specializzazioni produttive e degli intrecci intersettoriali 1951–2001. Carocci, Rome
Chapter 5
Italy and Germany: The Two Leading
Countries in the Packaging Machinery
Industry
Abstract Italy and Germany are the world’s two leading exporters of automatic
wrapping and packaging machines. This section presents the situation, beginning
with a comparison of the exports and trade balance of the two countries, based
on Eurostat data. This is followed by an analysis of the UN figures for the major
exporting countries which shows the clear dominance of Italy and Germany in
world exports of wrapping and packaging machines.
The Table 5.1 shows figures for the two main segments of the wrapping and pack-
aging machinery industry over the period 2008–2012. It reveals the clear suprem-
acy of Italy, in both exports and trade balance, in the segment “Machinery for
packaging or wrapping”, and Germany’s dominance in the segment “Machinery
for filling, closing, sealing, capsuling or labelling”.
The data show how both countries were hit by the crisis that began in 2008,
leading to a dramatic falloff in exports, but also that the damage was less severe in
Italy than in Germany. In 2009 Italy saw its exports of “Machinery for packaging
or wrapping” fall by −17.9 % against the previous year compared with a decline
of 36.4 % over the same period for German exports of “Machinery for filling,
closing, sealing, capsuling or labelling”. Taking an aggregate of the two segments
German exports fell by −26.6 % while Italian exports fell by −19.4 %.
In addition, while Italian exports in both segments began to grow again as early as
2010, German exports continued to contract, only recovering in 2011. But even more
important is the fact that by 2012 Italy had already fully recovered and exceeded
its pre-crisis levels, while Germany remained well below this threshold. German
exports for its top segment stood at 2.6 billion euros in 2008, fell to 1.5 in 2010 and
Table 5.1 Value of export and trade balance of German and Italian packaging machinery:
2008–2012 (million euros)
Export Trade balance
2008 2009 2010 2011 2012 2008 2009 2010 2011 2012
Cod. 28292180—Machinery for packing or wrapping
Germany 1,584 1,418 1,380 1,711 1,768 1,315 1,189 1,150 1,433 1,481
Italy 1,726 1,416 1,555 1,911 1,987 1,600 1,331 1,448 1,802 1,872
Cod. 28292150—Machinery for filling, closing, sealing, capsuling or labelling
Germany 2,594 1,650 1,514 1,571 1,897 2,481 1,545 1,410 1,426 1,730
Italy 1,124 881 1,096 1,165 1,234 1,029 793 973 1,058 1,116
Cod. 28292180 + Cod. 28292150
Germany 4,178 3,068 2,894 3,282 3,665 3,795 2,734 2,560 2,859 3,211
Italy 2,850 2,298 2,651 3,076 3,221 2,629 2,124 2,421 2,861 2,988
Source Compiled by Fondazione Edison on Eurostat Database (Eurostat 2014)
rose to 1.9 billion in 2012. Meanwhile Italian exports in its top segment were 1.7
billion euros in 2008, fell to 1.4 in 2009 and rose to 2 billion in 2012. The aggre-
gate data show 4.2 billion euros for German exports in 2008 and 3.7 billion euros in
2012, a full half a billion below its pre-crisis peak. Italian exports stood at 2.8 billion
and reached 3.2 billion by 2012, around 400 million euros more than 2008.
The same goes for the trade balance where Italy is ahead in “Machinery and
equipment for packing or wrapping” and Germany prevails in “Machinery and
equipment for filling, closing, sealing or labelling”. Again by this measure Italy
in 2012 amply exceeded its pre-crisis levels, both overall and taking the two seg-
ments separately. Germany, instead, remained below this level both in its leader-
ship segment and taking the two segments together.
To sum up the historic comparison, over the 5 years period (2008–2012) the
gap between Italy and Germany narrowed steadily both in exports (from 1.3 bil-
lion euros in 2008 to 0.4 billion euros in 2012), and in terms of the trade balance
(from 1.2 to 0.2 billion euros).
The latest data for the period November 2012–October 2013 (Fig. 5.1), confirm
the marked narrowing in the gap between German and Italian exports of packaging
machinery compared with pre-crisis peaks. In the period November 2012–October
2013 the gap was 0.4 billion euros, against a gap of 1.4 billion in the period
October 2007–September 2008. The figure clearly illustrates trends in Italian and
German exports of automatic machinery according to the Standard International
Trade Classification (SITC). The segment in question is SITC 74527 (Other pack-
ing/wrapping machinery).
The figure also reveals that while German exports are still well below pre-
crisis levels, Italian exports have not only made up ground following the collapse
of global trade, but have abundantly exceeded the previous 2008 peak for Italian
exports in the industry.
5.2 UN Data on Italian and German Exports: 2000–2011 27
4.5
4.0 3.9
3.5 3.5
3.0
2.5
2.0
1.5
1.0
Dec. 1999
Mar. 2000
Mar. 2002
Dec. 2002
Mar. 2003
Mar. 2004
Dec. 2004
Mar. 2005
Jun. 2000
Sep. 2000
Dec. 2000
Mar. 2001
Jun. 2001
Sep. 2001
Dec. 2001
Jun. 2002
Sep. 2002
Jun. 2003
Sep. 2003
Dec. 2003
Jun. 2004
Sep. 2004
Jun. 2005
Sep. 2005
Dec. 2005
Mar. 2006
Mar. 2007
Dec. 2007
Mar. 2008
Jun. 2006
Sep. 2006
Dec. 2006
Jun. 2007
Sep. 2007
Jun. 2008
Sep. 2008
Dec. 2008
Mar. 2009
Dec. 2009
Mar. 2010
Mar. 2012
Dec. 2012
Mar. 2013
Jun. 2009
Sep. 2009
Jun. 2010
Sep. 2010
Dec. 2010
Mar. 2011
Jun. 2011
Sep. 2011
Dec. 2011
Jun. 2012
Sep. 2012
Jun. 2013
Sep. 2013
GERMANY ITALY
Fig. 5.1 Export of packaging machinery, code SITC 74527 (billion euros, “sliding” past 12 months,
updated to October 2013). Source Compiled by Fondazione Edison on Eurostat Database (Eurostat
2014)
9.0
Germany
8.0
8.0 Italy
USA
7.1
7.0 Sweden
Switzerland
6.2
France 5.7
6.0 5.6 5.7 6.0
Japan 5.3
Billion dollars
5.0
5.0
Netherlands 4.8
Spain 5.1 5.0
China 3.6 4.5
4.0 4.3
3.1 3.7 3.9
2.7
3.0 3.1
2.5
2.5
2.0 2.2 2.3
1.0
0.0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fig. 5.2 Time series of world exports of the top 10 producing countries in the packaging
machinery industry (aggregate date derived from the sum of codes 842220, 842230, 842240,
842290 of the HS96 international classification): 2000–2011. Source Compiled by Fondazione
Edison on UN Comtrade Database (UN Comtrade 2013)
5.2.1 Analysis by Segment
3.0
Italy
2.7
Germany
2.5
Switzerland
2.5
Japan
2.2
USA 2.4
2.3 2.1
Netherlands 2.0 2.0
2.0 1.9 2.1
France 1.8
2.0
Billion dollars
1.1 1.3
1.0 1.1
1.2
1.0
1.1
1.0
0.5
0.0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fig. 5.3 World exports of the top 10 producing countries in the sector “Other packing or wrap-
ping machinery (including heat-shrink wrapping machinery)”: 2000–2011. Source Compiled by
Fondazione Edison on UN Comtrade Database (UN Comtrade 2013)
4.5
Germany 3.9
4.0
Italy
USA
3.5 3.3
Sweden
France
3.0 Japan
Billion dollars
China 2.5
2.5 Netherlands 2.2 2.2
2.1
United Kingdom 2.0 2.0
2.0 Switzerland
0.0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fig. 5.4 World exports of the top 10 producing countries in the sector “Machinery for filling,
closing, sealing, or labelling bottles, cans, boxes, bags or other containers; machinery for capsul-
ing bottles, jars, tubes and similar containers; machinery for aerating beverages”: 2000–2011.
Source Compiled by Fondazione Edison on UN Comtrade Database (UN Comtrade 2013)
After the peak of 2008 and the subsequent collapse of 2009, in 2010 German
exports saw a further sharp decline, from 2.2 billion dollars in 2009 to less than
2 billion dollars in 2010, before rising again to 2.2 billion in 2011. Italian exports
instead began to gain ground as early as 2010 rising from 1.2 billion dollars in
2009 to around 1.5 billion dollars in 2010 and 1.6 billion in 2011, perceptibly
closing the gap with Germany.
30 5 Italy and Germany: The Two Leading Countries …
1.8
1.7
Germany
1.6
1.6 Italy 1.7
USA
1.4
Sweden 1.5
1.4 1.3 1.3
France
1.4 1.3
1.2 Switzerland 1.1
1.1 1.2 1.2
Austria
Billion dollars
Netherlands 0.9
1.0
Canada 0.8
0.8
0.8 0.8
0.6
0.6
0.7
0.6
0.6
0.5
0.4 0.5
0.2
0.0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fig. 5.5 World exports of the top 10 producing countries in the sector “Parts of dishwashing
machines, machines for the packing and other machinery of code 8422, nes”: 2000–2011. Source
Compiled by Fondazione Edison on UN Comtrade Database (UN Comtrade 2013)
200
Germany
180 Sweden
Italy
173
160 Switzerland
164 164
USA 155
140
France
Million dollars
120 Denmark
Austria 116
100 Canada 104 88 87
Netherlands 93
80 89 71
81 84 69
61 65
75
60 55 66
67
62
55 43 37
39 51 52
40 31 49
24 37
24
20 31
23 19 25
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fig. 5.6 World exports of the top 10 producing countries in the sector “Machinery for cleaning
or drying bottles or other containers”: 2000–2011. Source Compiled by Fondazione Edison on
UN Comtrade Database (UN Comtrade 2013)
Italy and Germany together dominate the sector of automatic wrapping and pack-
aging machines. According to UCIMA Research department estimates (UCIMA-
Italian Packaging Machinery Manufacturers Association 2014) Italy and Germany
hosting the 36 % of World production in packaging machinery industry, that has
been around 30.5 billion euros in 2012.
This chapter examines in detail the geographical breakdown of world exports
and the main export destinations for Italy and Germany.
The Figs. 5.7 and 5.8 give two snapshots of the breakdown of exports world-wide
for the years 2000 and 2011.
They show that in 2000 just over 50 % of world exports in the industry came
from Germany and Italy, the former slightly ahead (26.7 %) of the latter (24 %). In
2011 the combined quota of the two countries rose to over 55 %, again with a slight
weighting in favour of Germany (28 %), but with Italy making up ground (27.1 %).
In particular:
• Germany’s share of world exports rose from 26.7 % in 2000 to 28 % in 2011, an
increase of 1.3 points.
• Italy’s share rose from 24.0 % in 2000 to 27.1 % in 2011, a rise of 3.1 points.
32 5 Italy and Germany: The Two Leading Countries …
Others, 26.5%
Germany, 26.7%
France, 4.0%
Switzerland, 4.4%
Japan, 4.7%
Italy, 24.0%
USA, 9.7%
Fig. 5.7 World exports in the packaging machinery industry (aggregate data derived from the
sum of codes 842220, 842230, 842240, 842290 of the HS96 international classification) (year
2000). Source Compiled by Fondazione Edison on UN Comtrade Database (UN Comtrade 2013)
Others, 29.3%
Germany, 28.0%
Sweden, 3.3%
China, 3.8%
Switzerland, 4.0%
Fig. 5.8 World exports in the packaging machinery industry (aggregate data derived from the
sum of codes 842220, 842230, 842240, 842290 of the HS96 international classification) (year
2011). Source Compiled by Fondazione Edison on UN Comtrade Database (UN Comtrade 2013)
In 2011 the gap between Germany and Italy was less than 1 % point, compared
with a gap of 2.7 % points in 2000.
The Figs. 5.9 and 5.10 show the main exports markets for Italian and German
packaging machines.
5.3 Italy and Germany: The Dominating Forces of the World Market 33
China 8.9%
USA 8.4%
France 7.8%
Others 65.6%
Germany 5.6%
Russian Federation
3.7%
USA 10.8%
China 9.8%
Russian Federation
Others 64.6% 6.7%
France 4.4%
As we see in 2011 the biggest outlet for Italy’s exports in the sector was China
(8.9 %), followed by the United States (8.4 %); France (7.8 %), Germany (5.6 %)
and Russia (3.7 %).
Germany exported mainly to the United States (10.8 %), China (9.8 %), Russia
(6.7 %), France (4.4 %) and the U.K. (1.9 %).
Germany appears among the biggest importers of Italian goods (5.6 %), while
Italy does not figure among the main destinations for German exports in the sector.
34 5 Italy and Germany: The Two Leading Countries …
5.3.3 Territorial Concentration
Besides the fact that Germany and Italy both hold positions of clear international
leadership in wrapping and packaging machines, they also share a geographical
concentration of production in well-defined and highly specialized territorial hubs.
In Italy the main concentration is in Emilia Romagna, known as “Packaging
Valley”. Lombardy, Piemonte and Veneto also have their own manufacturing cen-
tres, but Bologna is the real capital of packaging machinery. Together the com-
panies in Emilia Romagna, Lombardy, Piemonte and Veneto represent more than
80 % of the firms in the industry, but Emilia Romagna alone has around 50 % of
them and 70 % of Italy’s sector turnover (Promo Bologna 2010a, b). Therefore the
greatest concentration of the industry is in Emilia Romagna: not only in Italy, but,
as we shall see, in the world.
In Germany the biggest cluster is in the state of Baden-Württemberg to
the north-east of Stuttgart, in the contiguous districts of Schwäbisch Hall and
Waiblingen. Other clusters can be found in North Rhine-Westphalia and Lower
Saxony, but these are relatively minor hubs. The districts of Schwäbisch Hall and
Waiblingen are the two areas that dominate German manufacture of packaging
machinery.
Both Schwäbisch Hall and Waiblingen have recently acquired institutional sta-
tus, the first through the creation of Packaging Valley (PV), the second through
the Packaging Excellence Center (PEC), two associations which bring together
many—though not all—of the major industry players.
References
As we have seen, the biggest Italian manufacturing hub for wrapping and packaging
machines is in Emilia Romagna (Fig. 6.1). The heart of the district is the province of
Bologna, but it extends as far as the provinces of Modena, Reggio Emilia and Parma.
Taking the 4 provinces of Emilia together the size of the Italian district is similar to
that of the German district of Baden-Württemberg, stretching around 100 km.
However we have calculated the estimated dimensions of the Emilia packaging
district both on the basis of a more extended geographical area including the prov-
inces of Reggio Emilia and Parma, and a more restricted area covering only the
two core provinces of Bologna and Modena (Tables 6.1 and 6.2).
The metrics considered are the number of companies, employees and turno-
ver, as shown in the two tables below, for ATECO 2007 (NACE) code 28.29.30:
“Manufacture of automatic machines for dispensing, packaging and packaging
(including parts and accessories).”
As regards the number of companies, our analysis only covers those companies for
which balance sheet data is available for the years in question. For the international
groups (Coesia, Marchesini and IMA Spa) the figures for employees and revenues are
taken from their respective consolidated statements. For Sacmi Group, which oper-
ates in many different businesses, we took the figure for employees and revenues from
the divisions involved directly in the packaging industry (Beverages & Packaging,
Plastic Division, Food Machinery and Inspection). For the province of Modena we
excluded from code 28.29.30 the figures for Tetra Pack Solution Spa which is part of
the Swedish Tetra Pak group. For the province of Parma we excluded the figures for
Corima International Machinery Srl, which is part of the Marchesini group.
Table 6.1 The size of the Emilia packaging machinery district in the ‘more extended’ geograph-
ical version
Province 2011 2010
No. of Employees Turnover 000 No. of Employees Turnover
enterprises euro enterprises 000 euro
Bologna 117 13,143 2,732,984 118 10,604 2,331,040
Modena 26 754 160,869 25 332 98,656
Parma 29 2,047 812,157 30 1,723 728,324
Reggio 12 180 66,693 12 116 54,507
Emilia
Total 184 16,124 3,772,703 185 12,775 3,212,527
NACE code 282930—Manufacture of automatic machines for dispensing, packaging and pack-
aging (including parts and accessories)
The number of firms only refers to companies for whom balance sheet data for that year is
available
In the case of international corporations (Coesia—Marchesini—Ima Spa) figures for the num-
ber of employees and turnover are taken from their respective consolidated financial statements.
In the case of Sacmi the data used to calculated the number of employees and turnover only
refer to the divisions directly involved in the packaging industry (Packaging, Plastics and Food
Divisions)
For the province of Modena, Tetra Pack Solution Spa (part of the Swedish Tetra Pak Group)
is not included. In 2010 data is not yet included for Gruppo Fabbri Vignola Spa constituted 24
November, 2010 (the single turnover figure for 2011 amounted to EUR 44.8 million with 268
employees)
For the province of Parma, Corima International Machinery Srl (part of Marchesini Group) is not
included
Source Compiled by Fondazione Edison on AIDA Database (Bureau van Dijk 2012) and
Mediobanca data (Mediobanca 2012)
6 The Size of the Emilia Packaging Machinery District 37
Table 6.2 The size of the Emilia packaging machinery district in the ‘more restricted’ geographical
version
2011 2010
No. of Employees Turnover 000 No. of Employees Turnover
enterprises euro enterprises 000 euro
Bologna 117 13,143 2,732,984 118 10,604 2,331,040
Modena 26 754 160,869 25 332 98,656
Total 143 13,897 2,893,853 143 10,936 2,429,696
NACE code 282930—Manufacture of automatic machines for dispensing, packaging and pack-
aging (including parts and accessories)
The number of firms only refers to companies for whom balance sheet data for that year is
available
In the case of international corporations (Coesia—Marchesini—Ima Spa) figures for the num-
ber of employees and turnover are taken from their respective consolidated financial statements.
In the case of Sacmi the data used to calculated the number of employees and turnover only
refer to the divisions directly involved in the packaging industry (Packaging, Plastics and Food
Divisions)
For the province of Modena, Tetra Pack Solution Spa (part of the Swedish Tetra Pak Group) is
not included
In 2010 data is not yet included for Gruppo Fabbri Vignola Spa constituted 24 November, 2010
(the single turnover figure for 2011 amounted to EUR 44.8 million with 268 employees)
Source Compiled by Fondazione Edison on AIDA Database (Bureau van Dijk 2012) and
Mediobanca data (Mediobanca 2012)
Taking all 4 Emilia provinces together there were 184 ‘pure’ manufacturers
of packaging machines in 2011, 117 of which were in the province of Bologna,
employing over 16,000 workers, with revenues of more than 3.7 billion euros,
around 72 % generated by firms in Bologna province (Table 6.1).
If we look instead at the provinces of Bologna and Modena alone, in 2011 there
were 143 packaging machine firms, with nearly 14,000 workers and total revenues
of around 2.9 billion euros (Table 6.2).
So even using this more restricted definition, the figures for the Emilia packag-
ing machinery district are quite considerable.
Finally here is a brief round-up of the major packaging machine manufacturers
in the Emilia district—COESIA, IMA, SACMI and MARCHESINI—all located
in the province of Bologna (Table 6.3).
The COESIA-Seragnoli group is the “product” of several evolutions of GD
(see Sect. 4.1), founded in 1923 to build motorcycles, and bought out by Enzo
Seragnoli in the late 1930s. It grew rapidly in the 1940s and 1950s in sweets and
soap wrapping and in the 1960s became market leader in the tobacco sector with
the revolutionary 4350/Pack. Coesia is the named adopted in 2005 to identify the
holding as a group founded on cohesion and shared goals and values. The group is
controlled entirely by Isabella Seragnoli, and made up of 12 companies: in the last
10 years acquisitions of HAPA, LAETUS, NORDEN, CITUS-KALIX, ADMV,
SACMO, SASIB and FLEXLINK have been added to CIMA, ACMA, GDM and
VOLPAK which it acquired since the 1980s as part of a strategy of product diver-
sification. The group presently has 60 operating units (48 of which are production
38 6 The Size of the Emilia Packaging Machinery District
plants) in 27 countries. In 2012 revenues amounted to 1.2 billion euros and the
headcount was 5,500, making Coesia today the biggest Italian manufacturer of
automatic machinery (Coesia 2012, www.coesia.com).
Industria Macchine Automatiche (IMA) was founded in Bologna in 1961. In
1963 a 52 % stake was bought by the Vacchi family which turned it from a Società
in Accomandita Semplice (limited partnership), into a Società per Azioni (joint-
stock company) and encouraged the company’s growth. From being a small local
firm IMA soon became an international group, specializing initially in machines
for making tea bags and later diversifying production. Today Gruppo IMA is
world leader in the design and production of machines for the processing and
wrapping of tea and coffee, as well as pharmaceuticals, cosmetics and foodstuffs
in general. The group is structured around two main brands: IMA Industries and
IMA Pharma. The first is world leader in the design and production of machines
for the packaging of tea, coffee and beverages, and for the processing and wrap-
ping of food products, cosmetics and toiletries. It include six companies and divi-
sions: TEA & COFFEE DIVISION, GIMA S.p.A., CORAZZA S.p.A., STEPHAN
MACHINERY GmbH, BFB DIVISION, REVISIONI INDUSTRIALI S.r.l. The
second is world leader in machines for the processing and packaging of pharma-
ceuticals, and contains three highly specialized divisions: IMA ACTIVE (Solid
Dose Solutions), IMA LIFE (Aseptic Processing & Freeze Drying Solutions),
IMA SAFE (Packaging Solutions). Today the group has 22 production facilities
in Italy, Germany, the U.K., the United States, India and China with a sales net-
work operating in more than 70 countries (IMA 2012, www.ima.it). 2012 revenues
amounted to 734 million euros with more than 3,500 employees.
Società Anonima Cooperativa Meccanici Imola (SACMI) was set up in 1919
in Imola as a cooperative of 9 mechanics and blacksmiths led by Romeo Galli and
6 The Size of the Emilia Packaging Machinery District 39
Giulio Miceti. In the early years business was very limited and the members suf-
fered violence and intimidation by the regime. Despite this the cooperative sur-
vived and in the 1930s made its first own-name machine for peeling oranges. After
the Second World War growth picked up, when it began to produce presses for
tile manufacturing. Cooperativa Ceramiche Imola was one of the firms worst hit
by wartime bombing and the Sacmi mechanics repaired the tile presses which had
been badly damaged. Gradually Sacmi came to build all the machines (includ-
ing the furnaces) necessary for tile manufacture, covering the entire ceramics
manufacturing cycle. Meanwhile, immediately after the war SACMI began to
build machines to produce crown cork bottle tops and later on containers mainly
for food manufacturers (Bassani 1999). Today SACMI is an international group
and world leader in machines for ceramics, packaging (including beverages
and closures & containers), food and plastics. Figures for the divisions directly
involved in the packaging sector (Beverages & Packaging, Plastic Division, Food
Machinery and Inspection) give revenues in 2012 of 515 million euros and more
than 1,700 employees (out of a total workforce of around 3,500).
Gruppo MARCHESINI was created in 1974 at Pianoro, in the province of
Bologna, when Massimo Marchesini decided to go into business after making the
first packaging machine in his garage. Since then the group, which is still wholly
owned by the Marchesini family, has steadily expanded through acquisitions and
partnerships with complementary companies and today includes 14 production
divisions, 7 acquired companies and 1 partner firm, all specialized in the design
and production of different types of packaging machines. Around 85 % of com-
pany production is aimed at the pharmaceuticals industry, while the remaining
15 % is in the cosmetics sector. Over 85 % of revenues come from exports, mainly
to Europe and the United States (Marchesini Group 2012, www.marchesini.com).
In 2012 revenues came to 204 million euros, with more than 1,000 employees.
As can be seen from the Table 6.3, in 2012 these 4 firms had a combined turnover
of 2.7 billion euros. In 2011 total revenues came to 2.3 billion euros representing
around 60 % of turnover for the entire ‘extended’ Emilia district and more than 80 %
of turnover for the more “restricted” district. They therefore represent the pillar of
the entire Emilia district, around which revolve numerous medium-small firms.
References
Bassani A (1999) C’erano una volta nove meccanici… Ottant’anni di crescita SACMI, La
Mandragora, Imola Bureau van Dijk - Company information and business intelligence (2012),
AIDA Database
Bureau van Dijk-Company information and business intelligence (2012), AIDA Database
Coesia Group (2012) Il gruppo. http://www.coesia.com/it/home/thegroup/Factsfigure. Accessed
23 Oct 2012
IMA (2012) Il gruppo. http://www.ima.it/Page/IT/Il_Gruppo-P435.html. Accessed 23 Oct 2012
Marchesini Group (2012) Press kit. http://www.marchesini.com/news-events/press-kit/. Accessed
23 Oct 2012
Mediobanca (2012) Le principali società italiane
Chapter 7
The Size of the German Packaging
Machinery District
The first source is a study done in 2001 by Ivo Mossig of Bremen University, enti-
tled “Evolutionary development of regional production clusters. A case study of
the packaging machinery industry in Germany”, updated in 2011 together with
Lars Schieber. The Fig. 7.1 shows how the Baden-Württemberg district is one of
the biggest areas of employment in Germany.
The state of Baden-Württemberg actually has two contiguous districts special-
ized in packaging machinery: the first is in the region of Schwäbisch Hall, the
second is in Waiblingen, both to the east of Stuttgart. These two districts extend
for around 100 km, analogous to the more extended Emilia district covering the
four provinces of Bologna, Modena, Reggio Emilia and Parma. The two German
districts, as we have seen, have acquired institutional status, with the creation of
Packaging Valley (PV) and the Packaging Excellence Center (PEC) (Fig. 7.2).
Fig. 7.2 The major regions and district initiatives of the packaging machinery industry. Source
Schieber and Mossig (2011)
The point of departure for the Fondazione Edison study was an official publica-
tion marking 150 years of the German packaging industry, entitled: Inventors.
Doers. World market leaders. 150 Years of Packaging Machinery in Southwest
Germany. In the appendix the publication lists all firms belonging to the
Packaging Excellence Center (PEC) and Packaging Valley (PV), giving the num-
ber of employees, year of incorporation, location and a brief description of manu-
facturing activity for each member. We filled these lists out with companies not
belonging to the two associations, but named on the VDMA web site under the
heading “Packaging Machines” (VDMA 2007, 2011a, b), and plotted their loca-
tion on a map to examine the territorial concentration (Fig. 7.3). As we can see the
Fondazione Edison map corresponds fairly closely with the Ivo Mossig and Lars
Schieber study, revealing the concentration of firms to the North-east of Stuttgart,
in the districts of Schwäbisch Hall and Waiblingen in Baden-Württemberg.
44 7 The Size of the German Packaging Machinery District
It is far from easy to estimate the size of the two packaging machinery districts in
Baden-Württemberg since information is very scarce. One estimate, albeit approx-
imate, of the size of the two districts in terms of jobs, comes from Packaging
Valley (PV), the association of the main packaging manufacturers in the district of
Schwäbisch Hall, and from Packaging Excellence Center (PEC), the association of
firms in the district of Waiblingen.
According to the Packaging Valley web site the combined workforce of the two
districts Schwäbisch Hall–Waiblingen is 15,000 (www.Packaging-Valley.com).
Of these 15,000 around 7,000 work for 40 packaging machinery firms belonging
to Packaging Valley, created in 2007. This is confirmed by the Packaging Valley
web site, and the 2011 publication celebrating the Baden-Württemberg pack-
aging machine industry “Inventors. Doers. World market leaders. 150 Years of
Packaging Machinery in Southwest Germany”.
7.2 How Big Are the Two Adjoining Districts … 45
Valley, many companies provide packaging industry services and solutions and
some of them have their headquarters outside Baden-Württemberg.
As a result not all the associate members of PEC were taken into account but
only those who effectively and primarily produce packaging machinery located
7.2 How Big Are the Two Adjoining Districts … 47
Table 7.4 List of other producers of packaging machinery in the district, but not members of
PEC or PV
Companies Locality
1 Albert Fezer, Maschinefabrik 73730 Esslingen
2 AVT Automatisierte Verpackungs - Technologie Gmbh 71732 Tamm
3 Burghardt Verpackungsmaschinen GmbH 70176 Stuttgart
4 CTA GmbH Verpackungsservice 74321 Bietigheim-Bissingen
5 DUO PLAST AG 36341 Lauterbach
6 EHRET Control GmbH 71570 Oppenweiler
7 Fakura Fahrzeuge Und Fahrzeugteile-Handel Gesellschaft 70839 Gerlingen
Mit Beschrankter Haftung
8 Geset Etikettiersysteme Gmbh 73734 Esslingen
9 Hugo Beck Maschinenbau GmbH & Co. KG 72581 Dettingen an der Erms
10 Irex Etiketten und Auszeichnungsgeräte GmbH & Co. KG 72649 Wolfschlugen
11 IVECO GmbH & Co. KG 70839 Gerlingen
12 Kallfass Verpackungsmaschinen GmbH 72622 Nürtingen
13 Medicon GmbH 74523 Schwäbisch Hall
10 Paal VT Verpackungs Technik GmbH & Co. KG 73630 Remshalden
11 Schneider-Kennzeichnung GmbH 70374 Stuttgart
12 Söhnel Maschinenbau, Dieter Söhnel 73262 Reichenbach
13 Strapex GmbH 71088 Holzgerlingen
14 Technologiezentrum Schwäbisch Hall GmbH 74523 Schwäbisch Hall
15 Würschum GmbH 73760 Ostfildern
Source Elaboration of the authors on data from www.maceuro.com and www.industrystock.it
personal hygiene. In 2010 the company had revenues of 225 million euros and
employed 1,200 workers.
Gerhard Schubert develops packaging solutions and machinery. Its target sec-
tors are pharmaceuticals, cosmetics, food and beverages, confectionary, frozen
products and dairy products. In 1984 it introduced the first robots for packaging.
In 2010 it had a turnover of 113 million euros, with 734 workers.
Bausch+Ströbel, founded more than 40 years ago by 4 people, designs, builds
and markets packaging and production systems for the pharmaceutical, cosmetics
and chemicals industries. Today it is one of the leading players in pharmaceuticals
packaging. 2010 revenues came to 105 million euros with 900 employees.
Groninger & Co. was founded in 1980 and produces packaging systems
for chemicals, pharmaceuticals and cosmetics. With 514 employees in 2010 it
reported a turnover of 65 million euros.
Created in 1963, Kocher-plastik is specialized in packaging sterile liquids and
ointments. The head count in 2009 (the last available figure) was 390, with rev-
enues of 58 million euros.
50 7 The Size of the German Packaging Machinery District
Finally, R. Weiss, founded in 1990, offers solutions for the packaging of phar-
maceuticals, cosmetics and chemicals, foodstuffs, drinks and tobacco, sweets,
snacks and other non-food products. In 2010 it had 450 employees.
Altogether, in 2010 these 7 companies had revenues of 1.2 billion euros,
employing around 8,300 workers.
References
Abstract The chapter concludes with a summing up of the size of the packaging
machinery Italian district and the German Schwäbisch Hall/Waiblingen districts,
in terms of employees and turnover.
Keywords Size of the packaging machinery Italian district · Size of the packaging
machinery German district · Employees · Turnover
1,000 1,000
900 900
Sales (million euro)
Sales (million euro)
800 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
0 0
Bosch
COESIA GROUP GmbH, Robert, Packaging IMA GROUP OPTIMA-Maschinenfabrik Dr.
(Seragnoli Family) Technology Bühler GmbH & Co. KG
1,000 1,000
900 900
Sales (million euro)
800 800
Sales (million euro)
700 700
600 600
500 500
400 400
300 300
200 200
100 100
0 0
Bausch + Ströbel
SACMI GROUP (*) Gerhard Schubert Gesellschaft MARCHESINI GROUP Maschinenfabrik Ilshofen
mit beschränkter Haftung
GmbH + Co. KG
(*) The data used are those related only to the divisions involved in the packaging
sector(Beverage & Packaging Division, Plastic Division, Food Machinery and Inspection
Division)
Fig. 8.1 The turnover of the four main Italian and German groups of packaging machin-
ery industry: year 2010. Source Compiled by Fondazione Edison on AIDA and AMADEUS
Database (Bureau van Dijk 2012a, b) and BOSCH data (Bosch 2011)
References 55
References