Spe 139715 Ms
Spe 139715 Ms
Spe 139715 Ms
This paper was prepared for presentation at the SPE International Conference on CO2 Capture, Storage, and Utilization held in New Orleans, Louisiana, USA, 10–12 November 2010.
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Abstract
Because of its petrochemical processes Barrancabermeja refinery produces a considerable amount of flue gas daily. The
Llanito oil field has an original oil volume of 314 million barrels (MBls) and it has produced 37.9 MBls up to December
2009, which corresponds to a recovery factor of only 12%, being really low for 50 years of exploitation.
The application of an enhanced oil recovery process represents an alternative for improving the final recovery factor. The
availability of sources (Water, gas, chemicals, steam, etc) and the reservoir characterization dictate the feasibility of the
project according to a study carried out. An environmentally undesirable by-product resulting from refining processes such
as flue gas (Nitrogen + CO2) becomes important when used as raw material in the secondary or tertiary recovery of oil which
affects the increase in production and the final recovery of hydrocarbons.
This study evaluated experimentally the effect of the injection of the Barrancabermeja refinery´s flue gas as an enhanced oil
recovery method applied to B Sandstone of the Llanito oil field. The volume of the refinery´s flue gas was characterizated
and calculated; a study of fluid-fluid interaction was carried out between the flue gas and petroleum at reservoir conditions.
The interaction between reservoir fluid and the porous media was evaluated and the best flue gas injection mechanism was
determined in order to increase the recovery factor for the B sands of Llanito oil field. In addition to increase the final
recovery factor, the study aims to reducing flue gas emissions and consequent environmental benefit.
Introduction1
Globally there is a concern to reduce the adverse effects of industrial flue gases on the environment. As a consequence, it has
been a lot of emphasis to inject the flue gases that contain high CO2 concentration and catch them in adequate geological
formations. A feasible way is inject it in oil reservoirs, by means of which it can be additionally achieved the enhanced
recovery of hydrocarbons, with the consequent increase in the final recovery factor in the reservoir.
The flue gas is relatively a cheap gas and widely available to improve the displacement efficiency of depleted reservoirs or
where the oil has not been reached, especially at the current levels of oil’s supply and demand worldwide. The profitability
2 SPE 139715
potential of the recovered oil through the injection of the flue gas from producer reservoirs as well as depleted and mature
reservoirs is more important, especially for reservoirs with little or null water production and for those with low porosity and
permeability where the waterflooding as a secondary recovery method is not possible.
The goal of this work was to evaluate experimentally the effect of the flue gas injection of the Barrancabermeja refinery as a
Fluid sampling was performed at reservoir and surface conditions, making “capture” a crude oil bottom sample from a zone
that it has not been drained in the B sands of the Llanito field and this was done in a newly drilling well, in other words, that
sample had the original conditions of the reservoir when the sampling was done. Subsequently, it was characterized the
reservoirs fluids and it was done the characterization study of the refinery emissions to verify that those streams have the
average and characteristical compositions of a flue gas. This was confirmed by reviewing studies that were found in the
technical literature. Other important target was quantifying the emissions and verifying the volume available of flue gas at
reservoir conditions.
A study of fluid-fluid interaction that include a PVT conventional analysis and special PVT analysis of bottom oil sample and
flue gas mixture, at different saturation pressures of this mixture was carried out.; this was the first PVT analysis of a fluid
sampled at reservoir conditions in the B sands of the Llanito field. Similarly, it was done the Displacement Efficiencies
evaluation for different processes of flue gas injection and its possible combinations of the processes with the continuous
waterflooding, obtaining the development of the following tests at porous media level: continuous waterflooding at pressure
and flow constant, injection of a flue gas Slug followed by the continuous waterflooding and the alternated gas-water
injection.
The purpose of these evaluations was to optimize the flue gas to be injected and to obtain the maximum recovery for each
process applied at reservoir conditions, obtaining some favorable Displacement Efficiencies for Slugs processes plus
continuous waterflooding and also for alternated gas-water injection by using less volume of flue gas. It was showed that the
injection of the flue gas is technically feasible and that the application in the B sands of the Llanito field is possible, which
will allow the dispose of some emissions of a pollutant gas and in this way reduce the effect of this gas on the environment.
2
Llanito field generalities
Llanito field was discovered in the 60’s by the Colombian Petroleum Company ECOPETROL, this has been
identified as a production mechanism: the gas in solution, partial water drive and it has been implemented artificial lifting
systems by mechanical and progressive cavities pumping. The field has been exploited for 50 years and the quality of the
crude oil is 21 ºAPI. The formation water has a high salinity average of 28.000 ppm of chlorides. The original oil reported is
314 MBOOIP, with a cumulative production to December 2009 of 37, 9 Mbls of oil and 19.000 MPC of gas.
The tertiary Mugrosa formation B and C zones are the main sands producers, with an original reservoir pressure estimated in
2400 psi to -5.200 feet under the sea level for the B zone and 2.800 psi to -6.200 feet under the sea level for the C zone. The
Llanito field is located in the Valle Medio del Magdalena basin in the department of Santander, at the north of the “De
mares” concession. It limits at the north with the San Silvestre swamp and at the west with the El Llanito swamp. The field is
located at 12 km at the north of the Barrancabermeja refinery, see Figure 1.
SPE 139715 3
The field area has an approximate extension of 70 km2 where it has been drilled about 223 wells, which 106 belong to the
Llanito field, being 63 producer wells by January 2010. Nowadays, it counts with a crude oil production of 4500 BAPD and
a gas production of 3 MPCD.
Reservoir properties
The area is complex in the Llanito field, basically by the high statigraphy control observed in the electric logs.
Producer crude oil zones are observed with resistivity of 2-5 ohm-m and with initial water saturations that reached 60%.
Studies attributed the low resistivity to the content and existing type of clay.
In the Llanito field the 56% of the production comes from the B zone in the Mugrosa formation. The Table 1 presents the
Average Permeability
480 340 240 160
(mD)
Swi (%) 42 51 46 47
The flue gas characterization of the Barrancabermeja refinery, a complete analysis was performed monthly by plants and
global monthly, which was definite the stream of the flue gas. As a result was obtained characteristic values of molar
composition of Nitrogen, Carbon Dioxide, Carbon Monoxide, Methane and Oxygen stream present in the gas that is emitted
on environment. In 2009 the Ecopetrol-ICP run 115 monitoring with the device MADUR GA 21 and 52 gas chromatography
with the following average composition of flue gas:
Table 3. Emission volume of the flue gases in the Barrancabermeja refinery, average year 2009
3 3
Smokestack m /s ft /D
Distral Boiler* 37 112.894.992
Foster wheeler* 32 97.638.912
Balance unity Boiler* 20 61.024.320
North central 30 91.536.480
IV Model 19 57.973.104
Orthoflow 10 30.512.160
UOP I 31 94.587.696
UOP II 50 152.560.800
Sulphuric acid* 2,5 7.628.040
Total 231,5 706.356.504
Conversion factor 1 m3/s = 3051216 ft3/D
According to Table 3, nowadays 706 MMPCD of flue gases are produced in the refinery at normal conditions,
however, this quantity can be higher or lower depending on all the emissions can be collected or that they can go in and out
of service in the different petrochemicals processes. Therefore, it was done a sensitivity analysis of the available flue gas
volume in the surface and its corresponding equivalent flue gas volume at reservoir conditions. The values of the available
gas in the surface that were taken into account were: 300, 700, 1000 and 1500 MMPCD and the potential reservoir pressures
of 500, 1000, 1500, 2000, 2500, 3000, 3500, 4000 and 4500 psi at 144,5 F. To perform the sensitivity analysis of the flue gas
volume available at reservoir conditions, was used the PVT-PRO software. The volume at bottom conditions is presented in
Table 4.
6 SPE 139715
Table 4. Flue gas volume in surface and its equivalent at reservoirs’ conditions. (Sensitivity according to
the bottom pressure)
T
Volume measured at the surface to 14.7 psi, 60 ° F
Bottom pressure
500 1000 1500 2000 2500 3000 3500 4000 4500
(psi)
700 23.09 11.71 7.88 5.99 4.87 4.14 3.63 3.25 2.96
1000 32.99 16.72 11.26 8.56 6.96 5.91 5.18 4.64 4.23
1500 49.49 25.09 16.90 12.84 10.44 8.87 7.77 6.96 6.34
1,4,5
Evaluation of fluid – fluid compatibility
In order to analyze the behavior of flue gas from the refinery and live oil from sands B of Llanito field, the next evaluations
was performed:
- Sampling in the bottom of the B sands of the well Llanito 127 and quality control of the sample.
- Conventional analysis PVT.
- Study of interaction crude live - flue gas.
- Study of asphaltenes due to the gas injection.
Sampling in sand bottom and quality control of the sample of the well Llanito 127
First, it made the data adquisition of pressure and temperature values from the base of the interesting range in the B
sands of the well Llanito 127 just drilled and completed to surface, with those values it can obtain the gradient static of the
fluids and identify the contacts water - oil and gas presents in the well, the identify was done with a pressure sensor with
electronic memory PPS25 and a "Slick-Line" unit. After obtained the static gradient, it took a bottom simple to 6761 feet @
2350 psi and 144.5 ° F, the sampling was performed whit a Single Phase Sampler (SPS), which captures the sample to
reservoir conditions and keeping the sample at higher pressure than that obtained in reservoir conditions to avoid the
formation of two phases when get the sampling to the surface. The transfer pressure to the free piston cylinders was to 5500
psi.
Before perform the PVT analysis of fluids recovered, it was observed in the laboratory the opening pressure of the
sample chamber (SPS). In order to determine the gas/oil ratio and the API gravity of the residual oil it performed a
instantaneous release of gas, the results were density 0.8643 g/cc at 5000 psi and 144.5 °F, contains 307.3 cubic feet of gas at
14.7 psia and 60 ° F per barrel of residual oil, and the residual oil has an API gravity of 22.7. Furthermore, it performed a test
of pressure-volume ratio which established the bubble pressure of 2260 psia at temperature of 144.5 ° F. The above analysis
was done as a quality control of the sample before the conventional analysis PVT.
SPE 139715 7
Bo 1,0904 Bl Res/STB
The molecular weight of the fluid was 194.51 lb/Lbmol, density of the residual oil at 60 °F was 0.917 g/cc and the
residual oil API gravity was 22.65. The fluid is subjected to expansion isobaric to 5000 psi from room temperature (68 °F) to
the reservoir temperature (144.5 ºF), obtaining a thermal expansion of 1.037 and a coefficient of Isobaric thermal expansion
4870 e-04 (1/°F). Through a study of Pressure - Volume ratio conducted at reservoir temperature (144.5 º F) it was found that
the fluid has a bubble pressure of 2175 psia and a density at saturation pressure of 0.8561 g / cc, View 6 table.
Fluid compressibility @ Ty
( From P yac. at Pb ) 4,41E-06 1/psi
During the differential liberation of six stages at reservoir temperature was found that the fluid contains 268.74
cubic feet of gas at 14.7 psia and 60 °F per barrel of residual oil and 1.1590 barrels of saturated-fluid at reservoir temperature
per barrel of residual oil at 60 °F.
The density and viscosity of the oil were measured over a large range of reservoir pressures at reservoir temperature
using an electromagnetic viscometer and a high pressure and temperature densimeter. The viscosity at the bubble pressure is
8 SPE 139715
10.160 cP and density 0.85 g/cc, Table 7 shows the behavior of the oil viscosity under different conditions of pressure @
144.5 ° F.
The tests were performed by injection of known volumes of flue gas with the following molar ratios with respect to
the original fluid (Live Oil): 4.59%, 8.19%, 12.2%, 16.41%, which led to increases in the bubble pressure of the fluid, bubble
pressures are shown in Table 8, these bubble pressures were determined experimentally by testing of expansion at constant
composition made to the original fluid and the fluids obtained at each stage of gas injection.
Psat. (psia)
% molar injection
0,00 2160
4,59 2606
8,19 2961
12,2 3415
16,41 3915
After each injection of flue gas, fluid-gas system was left stirring for two days at pressure of 5000 psig and reservoir
temperature (144.5 ° F) to obtain a single phase and restore the new condition of the mixture. Table 9 shows the swelling
factors of the fluid obtained from the results of the tests. The results indicate that the increase of this property not present a
typical behavior, which could indicate the possible formation of a phase of asphaltenes.
SPE 139715 9
1,0000
2160
2606 1,0207
3415 1,0332
3915 1,0436
For each injection were taken from the cell two portions of different fluid for determinate experimentally the
viscosity and density at each saturation pressure. The behavior of these two parameters can be seen in Table 10 and Figure 2
and Table 11 and Figure 3.
Table 10. Fluid density @ Psaturation for each flue gas mixture
2160 0,8528
2606 0,8516
2961 0,8560
3415 0,8670
3915 0,8547
Table 11. Fluid viscosity at saturation pressure for each gas mixed with flue gas.
Psat. (psia) Viscosity (cP)
2160 10,16
2606 9,02
2961 7,97
The experimental behavior of these two properties does not match the result expected, because in the process of gas
injection is expected to decline further clarified in the density and viscosity of oil contacted by the gas. Additionally the
results indicate that the fluid is not kept uniform during the process, which is typical of asphaltenes precipitation processes.
The objectives were to evaluate the phenomena of precipitation and reversibility of the asphaltenes in a crude
sample of the well Llanito 127 at reservoir conditions, determine the onset of asphaltenes precipitation in a crude sample of
crude Llanito 127 mixed with a molar fraction of flue gas at temperature and pressure conditions and the test of reversibility
of asphaltenes. The results of these studies shown that if the asphaltenes present in crude precipitate when subjected to
thermodynamic changes and determine the thermodynamic condition to which these precipitation phenomena occur or if on
the contrary, their effect can be discarded as a potential risk or as a cause of damage. The applied technique corresponds to
"solid Detection by Near Infrared."
Restoration Stage: the bottom sample is subject to restoration processes that involves a thermal expansion, and then
keep stirring at temperature and pressure conditions for an approximate time from one to two weeks to restore
thermodynamic equilibrium of fluid in the reservoir. A portion of it was taken to the reservoir pressure equals to 2350 psi and
145 ° F to begin measuring the onset of precipitation.
SPE 139715 11
In the case of the sample which flue gas was injected, the restoration period was 8 days, at conditions of 5000 psi and 145 °F;
time which is expected to complete solubilization of the gas. After this time, the sample was ready to determinate the onset of
precipitation.
Reversibility test for asphaltenes: This test determines if the application of thermodynamic changes of pressure
After reaching the equilibrium conditions of 2350 psi and 145 ° F. A crude oil sample was taken to measure the
content of asphaltenes, this sample did not pass through the filter of 0.45 microns (M1), then at 2350 psi and 145 °F is taken a
second sample of oil but now passing through the filter of 0.45 micron and identified asphaltenes present (M2). Similar data
of % of asphaltenes correspond to an optimal stage of restoration of the sample.
An isothermal expansion was done up to 2280 psi, value slightly higher than the oil bubble pressure, corresponding
to the maximum precipitation of asphaltenes. These conditions were taken another sample of crude to measure the content of
asphaltenes (M3). A decrease in the content of asphaltenes with respect to the sample M2 indicates that asphaltenes flocculate
when the pressure decreases. Finally, return to the original conditions by isothermal compression and take a fourth sample
(M4). The comparison between the M3 and M4 sample to able to determine the reversibility of the phenomenon. Table 12
lists the samples taken to reversibility test of crude without flue gas.
To determine the asphaltenes precipitation onset in the oil sample, we used a spectrophotometric technique. The
equipment used was the Near Infrared to have a system for measuring light transmission in the infrared region near to detect
optical changes in the oil and measure the asphaltenes precipitation onset. The test is qualitative and determines a condition
of temperature and pressure where asphaltenes are separated from the solution and show a tendency to join.
The transmittance of light is changing steadily during the experiment progresses and in the precipitation points the
transmittance changes abruptly whenever the asphaltenes are out of solution and block the passage of light between fiber
optic probes. To establish the asphaltenes precipitation onset is carried out an isothermal expansion by stages until
12 SPE 139715
corresponding bubble pressure and continuously monitors the transmitted light reading, the changes in reading are associated
with the asphaltenes precipitation threshold. The procedures described above are prerequisites for the development of EDA
(Envelope Asphaltenes Deposits), which corresponds to the region of thermodynamic space P-T, into which the asphaltenes
lose its stability and begin their flocculation and subsequent precipitation. The variation of the readings of % of transmitted
light is recorded by a photometer and stored for realization of the corresponding curve.
Saturated 47.529
Aromatics 36.737
Resins 11.466
Asphaltenes 4.269
Asphaltenes precipitation test in crude oil at bottom conditions: Pressure at which asphaltenes precipitation begins in a
sample at bottom hole of crude at Llanito 127 is 3100 psi @ 145 ª F. On this point, the asphaltenes have lost their connection
with the resins (It is they who keep them in solution) and have started to agglomerate to the size necessary to obstruct the
passage of light. The figure 4 presents the EDA obtained by PVT+ Simulator where it can appreciate the envelope or critical
region in which the crude sample of the well 127 Llanito present higher possibility to precipitate the asphaltenes. The critical
region of precipitation begins below the superior apex of the envelope (green curve) to the saturation curve (purple curve),
becoming more severe it precipitation at points near the saturation line.
SPE 139715 13
Asphaltenes precipitation test in a sample of crude oil and flue gas mixture: The pressure at which precipitation starts
asphaltenes in a sample of bottom hole crude and flue gas mixture of Llanito 127 is 4800 psi at 145 º F. In Figure 5 we can
see the onset of precipitation of asphaltenes in a sample of bottom hole Llanito mixed with flue gas. In this graph we can see
that the onset of precipitation occurs at 4800 psi where it was observed that the intensity of light transmitted through the
sample decreases and this point is considered as the beginning of the precipitation of asphaltenes.
Figure 5. Asphaltenes precipitation onset of crude oil at bottom plus flue gas at 13.3% molar for Llanito 127.
14 SPE 139715
1
Evaluation of behavior of flue gas injected with the porous media
The best method to evaluate miscible and immiscible coreflood experiment is the representative cores samples because it
provides a more accurate idea of the increase in the recovery using these mechanisms of displacement. By this means it is
possible to determine the optimal volume of flue gas to be injected to produce the best oil recovery. For our particular case
the method of recovery to be applied to fluids and sands B of Llanito field is immiscible for the characteristics of the oil at
For this case, the different processes of flue gas injection were compared with continuous waterflooding (WF) that was
previously analyzed in core samples of the B sands. The main target was to determine the feasibility of water injection in the
Llanito field and we could concluded that there is no problem about the critical flow rate neither sensitivity to water injection
and the best injection flow rate was 0.48 cm3/min equivalent to 2 BAPD / ft in field. The following displacement tests were
carried out in order to choose the best scheme or process of flue gas injection, Table 14:
Because of the low sweep in the tests at 3600 and 4700 psi at continuous flue gas injection, it was decided to inject a "Slug"
gas PV of 0.3 followed by Waterflooding (Tests # 5 y 6), as well as, two tests of WAG at different ratios (Tests # 7 y 8).
above, in order to improve mobility control, and to see if there is improvement in the ultimate recovery of oil. Next Table
presents the summary of the oil recories for these tests:
The oil recovery for continuous gas injection at constant rate is the higher, but, is not a practical process because it needs 2,8
PV of flue gas. At field level is not profitable. See the next Figure.
Figure 6. Continuous flue gas injection @ Q cte= 1 cm3/min vs Continuous waterflooding @ Q=0.48 cm3/min.
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SPE 139715
Selection of the best scheme of flue gas injection in the B sands of Llanito field
With the purpose of selecting the best scheme of flue gas injection, these processes were evaluated:
- Continuous flue gas injection at constant pressure.
- Injection of a flue gas Slug = 0.3 VP followed by continuous waterflooding injection at constant pressure.
- Alternated flue gas / water, 1:1 ratio, until completing 0.3 PV of gas, followed by continuous gas injection at
constant pressure.
From the evaluation that was done, the best recoveries were obtained, compare with the continuous waterflooding, those are
shown in table 16 and the recovery tendencies can be observed in figure 10.
Table 16. Summary of the crude oil recoveries obtained with the best methods
Oil recovery during Final oil
Final Sor
Test breakthrough recovery
[fraction]
[%] [%]
2. The processes that involved the injection of a flue gas Slug and the alternated gas/water injection allow the optimization
of the gas to be injected, and getting better displacement efficiency.
Conclusions
1. According to the average of the obtained compositions through chromatography, the range of composition for the
majority components (CO2 and N2) in the analyzed gases from the principal emissions sources of the refinery are 11,6 and
16% for the CO2 and 79,5 and 80,6 for the N2. According to the bibliographic review the flue gas is composed of 85-88% of
nitrogen and 12-15% of CO2.
3. During the fluid-fluid interaction tests it was observed that the experimental behavior of the density, viscosity and
°API of the crude oil and flue gas mixture it does not correspond with the expected, due to that in the process of gas injection
there were expected a decrease on the density and viscosity of the fluid. Additionally, the results will indicate that the fluid
did not maintain homogeneous during the process, which is typical in the asphaltenes precipitation processes.
4. The analyzed bottom sample corresponding to the 127 Llanito well begins the asphaltenes precipitation at 3100 psi
and 145°F conditions, making it this point in the superior apex of the thermodynamics region, ADE (asphaltenes deposition
envelope).
5. According to the obtained results in the onset determination of asphaltenes precipitation, at original reservoir
conditions, pressure equal to 2350 psi and 145°F, we found asphaltenes in the formation or the reservoir.
6. The crude oil sample at bottom conditions corresponding to the well Llanito 127 with a mixture of flue gas at 13.3%
begins the asphaltenes precipitation at 4800 psi and 145°F conditions.
7. The injection of a flue gas slug of 0.3 PV of gas followed by continuous waterflooding at constant pressure of 4700
psi showed a favorable behavior in the first 0.4 PV injected, which is equivalent to 63% of the total recovery, but, after the
breakthrough, the sweep is not efficient. Compared with the waterflooding at 0.4 PV injected it is only get the 48.8% of the
total recovery, which shows that in the first 0.4 PV injected is more efficient the Slug of flue gas followed by waterflooding
at constant pressure.
8. The process of alternated injection of flue gas / water, 1:1 ratio, until to complete 0.3 PV of gas, followed by the
continuous waterflooding at constant pressure of 4350 psi presented a promising behavior until the first 0.6 PV injected
(gas/water cycle). In this point the recovery was 37% equivalent to 96% of the total recovery for this process, while for the
waterflooding at 0.6% PV it was obtained a recovery of 34,5%, equivalent to 83,7% of the total recovery. This shows that the
WAG (water alternating gas) 1:1 ratio was more efficient than the waterflooding until the first 0.7 PV injected and until
completing 1 PV is virtually similar.
9. The process of alternated injection: flue gas/ water with a 1:1 ratio until completing 0.3 PV of gas and followed by
waterflooding at 4350 psi was the best injection scheme using flue gas.
10. The processes that involved the injection of a Slug of flue gas and the alternated gas/water injection allowed the
optimization of the gas to be injected and that a better sweep is achieved, improving the mobility ratio.
20 SPE 139715
Recomendations
1. It is recommended to monitor refinery plants which are not measured the flow of emissions, for example Topping
units in order to have a total value or overall emissions of flue gas at the refinery.
2. From the onset study of asphaltenes precipitation it is advisable to carry out a measurement stage at the reservoir
level, consistent on doing a screening of dissolvent products and asphaltenes inhibitors.
4. It is advisable to do an analysis of the economical variables with regards of the best injection processes, where it is
taken into account the risk and uncertainty of applying them in a field.
Acknowledgements
This paper is based on industry data obtained by ECOPETROL S.A and ECOPETROL-ICP and the authors give thank to this
company. Special thanks also goes to the engineers Policarpo Romero J. and Luis Carlos Niño for their support in preparing
this paper.
References
1. RIVERA, J.E. Evaluación de la Inyección de Gas de Combustión de la Refinería de Barrancabermeja como Método
de Recobro en el Campo Llanito.
2. Informe, Ecopetrol S.A. Producción incremental Area Llanito. Año 2000.
3. SACHICA, J.A., NIÑO, Y.A., “Factibilidad técnico económica del uso del CO2 de la gerencia complejo de
Barrancabermeja en el recobro terciario de petróleo de los campos Yariguí Cantagallo, y San Silvestre, Gala y
Llanito”, Bogotá DC, 2005
4. Ecopetrol S.A., Instituto Colombiano del Petróleo-ICP, Reporte PVT-ID0157-122.
5. Ecopetrol S.A. – ICP, Determinación del onset de precipitación de asfáltenos en una muestra de fondo del pozo
Llanito 127. Laboratorio de Daños a la Formación. 2009.