12M-LP-DESIGN-STRL+FDN Rev

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3000

SL.
NO.
TECHNICAL DATA SHEET
STOPPER 250 250 250
A/F-2 BOLTED TYPE 1. TOTAL HEIGHT (B.O.BP.) H 12 Mtr.
BRACKET-1
FOR PTZ CAMERA
2. NO. OF SEGMENT - 1
38X38X3.2MM 3. SEGMENT LENGTH h1 12000
SQ. PIPE 4. BOTTOM (O.A.F.) AF1 220

400
50X50X3MM
SQ. PIPE- 100 Lg.
3-nos. Ø20 hole STIFFNER 5. TOP (O.A.F.) AF2 100
at bottom.
6. OVERLAP OL -
M10 X 8 NOS NUTS WELDED. 7. SHT. THK. OF 1st SEGMENT T1 3
8. SHT. THK. OF 2nd SEGMENT T2 -
BRACKET-1 FOR PTZ CAMERA
DOOR & REINFORCEMENT
3000 9. DOOR HEIGHT (CUT OUT) D1 500
D2 10. DOOR OPENING D2 -
Ø20 ROD 2 NOS

BRACKET-2
FOR REINFORCEMENT 11. DOOR ELEVATION EL 500
FOR FLOOD LIGHT
2 nos. M6 TAP
12. SIZE OF REINF. ROD / FLAT RS Ø20
13. LENGTH OF REINF. RL -

250
210
STIFFNER 38X38X3.2MM BASE PLATE & FOUNDATION
Ø 20mm HOLE FOR
CABLE ENTRY
SQ. PIPE
100
14. SIZE OF BASE PLATE O 320 SQ.
Ø25 HOLE ON POLE 250x250x8mm THK.
FOR CABLE ENTRY 2 NOS M6 TAP FOR PLATE 15. THK. OF BASE PLATE T 20
BAKELITE MTG. SHEET
16. HOLE P.C.D. P 320
D1
BRACKET-2
FOR FIXED CAMERA
17. HOLE DIA d 28x50
M30X50
LUMINAIRE
A A MOUNTING PLATE 18. FDN BOLT DIA FD M27
Ø8 ROD WELDED
BRACKET-2 FOR FLOOD LIGHT
19. FDN BOLT TOTAL LENGTH - 750
Ø25 HOLE ON POLE
FOR CABLE ENTRY WASHER WELDED
WITH DOOR COVER 20. NO. OF FDN. BOLT N 4
WITH DOOR FRAME SUITABLE NUT 3000 21. HOLE ON TEMPLATE TD Ø26
28
WELDED
38X38X3.2mm BRACKET
Sq. PIPE 22. TYPE OF BRACKET - AS SHOWN
23. NO OF ARMS - 3
H / h1

250
210
'T1' THK
STIFFNER 24. TILT ANGLE - 0°
Ø 25mm HOLE FOR
CABLE ENTRY

INTERNAL HINGED TYPE DOOR


250x250x8mm THK.
NOTES :
10000

PLATE
EL

1. SECTION IS OCTAGONAL.
EARTHING HOLE Ø12 mm BRACKET-3 FOR FIXED CAMERA
2. CONSTRUCTION OF POLE SHAFT -
WITH ONE LONGITUDINAL BUTT JOINT.
GUSSET PLT.
R 3. MATERIAL
'T' THK. a) FOR POLE SECTIONS - HOT ROLLED M.S. PL.
EQUIVALENT TO BS EN 10025 : 2004, Gr. S355JO /JR
8000

IS 2062 : 2011, Gr.- E350 BR


ØFD b) FOR BASE PL. & FDN. BOLT-
12ØHOLE ON DOOR
A/F-1 COVER AS PER IS 2062 : 2011, Gr E250 A

500
Ø'RS' ROD 'RL' Lg.
4. METAL PROTECTION:
DOOR FRAME HOT DIP GALVANIZED AS PER IS 4759 : 1996 /
'O' & REINF. (RF) IS 2629 : 1985
5. WELDING PENETRATION : 60% MIN.
GASKET 6. ALL DIMENSIONS ARE IN mm.
Ø8HOLE ON 3mm THK.
FL

15

DOOR OPENING
45°

BACK PADDING CAMERA MOUNTING HOLE POSITION


10

REQUIRED BEFORE PRODUCTION


'O'

DETAIL-'D'
DOOR COVER

TOLERANCE (AS PER BS 5649-2, EN 40-2) :


45°

FOUNDATION BOLT 1. A/F TOP & BOTTOM ±4%


SURYA ROSHNI LIMITED
FRONT VIEW WITH NUTS- 4 Nos. 2. LENGTH ± 1.2%
DETAIL REFER-'D' 3. POLE STRAIGHTNESS......±0.3%
Ø'd'(xN)SLOT
& PLAIN WASHER-2 Nos.
(Gr. 4.6 of IS 1367) 4. FOR THICKNESS - AS PER IS 1852:1985
DESCRIPTION: G.A OF 12 Mtr. CAMERA POLE
ON 'P' PCD CLIENT :
5. ± 20 mm ON UNSPECIFIED DIMENSIONS. -
DETAIL POLE
DRAWING NO. UIL/23-24/ENQ/12M-LP-GA-03.05.23 Vb 50 m/s
DRAWN BY A.MAITY DATE: 03.05.23 DATE: -
REV. REMARKS. DATE BY CHECKED BY DATE: - SCALE N.T.S.
DESIGN CALCULATION FOR 12.00 m OCTAGONAL POLES WITH SA 3.0 MAX BRACKET
d1
GEOMETRY DETAILS
Total length L 1= 12.00 m
Outer A/F at top d 1 = 0.1 m
Outer A/F at bottom d 2 = 0.22 m
t 1=
Thickness of sec 1 0.003 m
no of section 1.00
length of each section 12.00 m
Change in dia per unit length c= 0.01 m

CALCULATION OF DEAD LOAD


a) Self weight of Pole= 149.828 Kg L1
b) Other load applied= 26 Kg SA 3.0
c) Wt of Light Fitting 44 Kg
d) Wt of Base Pl 10.1 Kg

Total applied dead load at top 70.0 Kg

Total dead load at pole base 229.952 Kg d2


Total mass m= 2299.52 N
Wind blokage area of bracket & LUM 0.3 1 LUM
Wind blokage area of bracket 0.2
Wind blokage area of LUM 0.1
CALCULATION OF WIND LOAD
Vb= Basic wind speed 50 m/s
Vz= Design wind speed k1*k2*k3*Vb 46 m/s (Refer 5.3 of IS 875,P-3)
k1= Probablity factor 0.9 (Table 1 of IS 875,P-3)
Design life 25 Yr.
k2= terrin category Cat 2 1.02 (Table 2 of IS 875,P-3)
k3= Topography factor= 1 (Refer 5.3.3.1 of IS 875,P-3)
Pz= Design wind pressure 0.6*Vz2 1264.086 N/Sq.m
Fx= Wind force A*K*Cf*Pz
A= Wind blockage area
Cf= Shape Factor 1.4
f= Applied horizontal load= 0 Mt
F= Fx+f
Calculation of Nodal forces and Moment due to wind
Node Top dia Bot dia Av. Dia Windage k2 Vz Cf Pz Fx Mom at Mom at F
Ht(m) m m m area (m2) m/s N/m2 mt baseMtm Node Mt
12.00 0.3 1.02 46 1.4 1264.086 0.053 0.6371 0.000 0.053
11.00 0.1 0.110 0.105 0.105 1.02 46 1.4 1264.086 0.019 0.21369 0.019 0.019
10.00 0.110 0.120 0.115 0.115 1.02 46 1.4 1264.086 0.020 0.21369 0.020 0.020
9.00 0.120 0.130 0.125 0.125 1.02 46 1.4 1264.086 0.022 0.21015 0.022 0.022
8.00 0.130 0.140 0.135 0.135 1.02 46 1.4 1264.086 0.024 0.20308 0.024 0.024
7.00 0.140 0.150 0.145 0.145 1.02 46 1.4 1264.086 0.026 0.19246 0.026 0.026
6.00 0.150 0.160 0.155 0.155 1.02 46 1.4 1264.086 0.027 0.1783 0.027 0.027
5.00 0.160 0.170 0.165 0.165 1.02 46 1.4 1264.086 0.029 0.1606 0.029 0.029
0.25 0.170 0.218 0.194 0.920 1.02 46 1.4 1264.086 0.163 0.42753 0.774 0.163
Total 0.383 2.4366 0.383
DESIGN CALCULATION FOR 12.00 m OCTAGONAL POLES WITH SA 3.0 BRACKET
PP 007

CHECK FOR CRITICAL DEAD LOAD


Total applied load at top 70.0 Kg Taking vertical breaking load
E= Modulus of elasticity= 200000 N/mm2 (2000000 Kg/Cm2)
Outer A/F at top d1 100 mm
Outer A/F at bottom d2 220 mm Average D1= 160 mm
Inner dia at top d3 94 mm
Inner dia at bottom d4 214 mm Average D2= 154 mm
4 4
Average moment of innertia I ave 0.0547*(D1 -D2 ) 5082250.517 mm4 4
(FOR OCTAGON=0.0547D ) & (FOR
4
Total length L1= 12.00 m CIRCLE=3.14/64*D )
2 2
Critical dead load P crt=3.14 *E*I ave/(4L1 )= 17398.94347 N= 1739.894347 Kg >Applied load at top 70.0 kg
as well as total dead load 229.952 kg kg
Hence OK

CHECK FOR DIRECT AXIAL STRESS


Grade of steel E350 UTS 490 MPa MINIMUM
Yield stress fy= 350 Mpa MINIMUM
Allowable stress in direct compression= scc Ref Cl5.1.1 of Is800) Minimum of
a) 0.6fy = 210 Mpa
n n 1/n
b) sac .6*(fcc*fy)/(fcc +fy )
2 2
Where fcc= p *E/l
n= 1.4
l=2L1= 24000 mm
1/2
r(for hollow section)=Rave= .25*(D1+D2)/2 = 55.52 mm
Slenderness Ratio= l =l/r= 432.3057325
fcc= 10.55133235 Mpa 105.5133235 Kg/Cm2
Permissible sac .= 9.446126421 Mpa (Permissible value)
2 2
Cross sectional area on basic of average 3.14/4*(D1 -D2 )
.= 1478.9 mm2
Calculated sac .= Total dead load at base/Cross sectional area
.= 3.366953468 Mpa< 9.44613
Hence OK
CHECK FOR COMBINED BENDING AND AXIAL LOAD
At base of mast,
Maximum axial load at base P= 229.952 Kg= 2299.523608 N
Maximum Horizontal load Fx= 0.383 Mt= 3831.997704 N
Maximum Moment M= 2.43660773 Mtm= 24366077.33 Nmm
2
Section area of pole at base A= 0.828*(D2-d2) 2156.112 mm2 (AREA OF OCTAGON=0.828*D )
Sectional moment of inertia at base,I= .0547*(D4-d4)= 13417165.2 mm4
At base, y= D/2= 110 mm2
Section modulus, z=I/y= 121974.2291 mm3
Direct stress, sac Calculated= P/A= 1.066513988 Mpa
Bending stress sbc Calculated= M/Z= 199.7641428 Mpa
Length L1= 12000 mm
Mean dia of pole Dmin= (D-t)= 217 mm
L1/Dmin= 55.29953917 >21.0
Dmin/T= 72.33333333 <130.0
From table 3 of annexure c of IS6533 , P2

Maximum permissible Compressive Stress in combined action of bending and direct load=
Permissible sbc = .5*fy*A*B= 205.6308734 Mpa
Where A= (.84+(.019*L1/Dmin)2)-1 .= 1.175033562 0.1050691 0.011
(For L1/Dmim> 21)
and A=1 when L1/Dmin<21)
B= 1
For wind load refer Ci.No 3.9.2.1 of IS-800
Permissible sbt = 0.66*Fy= 231 MPa
Bending stress sbc Calculated= 199.764143 MPA< 205.6308734 sbc Permissible
or< 231 sbt Permissible
HENCE OK

CHECK FOR DEFLECTION

Maximum Permissible deflection= 0.04(L+W)= 560 mm (Refer clause 6.5 of BS 5649)


L Height
W Projection of Bracket
Calculated Deflection WL3/3EI= 217.1509128 < 560 mm HENCE OK
CHECK FOR BASE PLATE AND FOUNDATION BOLT

Size of base plate b= 320 mm (square)


Thickness of base plate t= 20 mm
PCD 320 mm
Dia of bolt Db= 27 mm
Length of bolt 750 mm
No of Bolt 4 mm
A/F of Pole at Base Dm= 220 mm

DESIGN OF FOUNDATION BOLT

X1= 113.1200 mm (PCD/(1.414*2))


X1= 113.136 mm PCD/2Sin45
Total Maximumtensile force on each bolt=
113.136
X1 F1(at X1)=M * X1 /( 2*2* X1^2)=
52819.44267 N
Yield Strength for Bolt And Base Plate,Fy=
240 Mpa
Permissible σat= minimum of
i) 0.6Fy 144 Mpa Refer Cl 4.1.1 of IS 800
ii) fy*120/235 MPa 122.5531915 Mpa Refer table 8.1 of IS 800

Hence Permissible σat= 122.5531915 Mpa

Actual σat= 4*F1/(.8*3.14*Db2) Considering 80% area is effected area in tension


115.3736526 Mpa

< Permissible σat= 122.55319 Mpa


HENCE OK

Considering Grade of concrete M20, ζbd = 1.064 Mpa


(33% additional strength considered for wind effect ) Refer Table 21,of IS456
Embaded length of botl required L=F1/(3.14*Db* ζbd) = 585.5 mm < 650 mm Provided embedded length of foundation bolt
if bolts is in straight length
HENCE OK
However the length may be reduced if proper anchorage arrangement is done by bending of bolt or by anchor plate.
DESIGN OF BASE PLATE

Check for maximum shear

Max bending moment at pole base, M= 23903121.86 Nmm


Maximum permissible shear= 0.45Fy 108 Mpa (Refer Cl No 6.4.1 of IS 800)
Max Calculated shear force on base plate at the base of the pole= 4M/(3.14*Dm*Dm*t)
31.45644294 Mpa < Permissible 108 Mpa
HENCE OK
Check for maximum Bending Stress

Max Bending moment at the junction of base plate and pole M= 2*F1*(-/+X1+/-Dm/2)=
331283.5444 Nmm
The maximum moment can be taken by the base plate M'= 0.66*Fy*b/6*t12
(assume thickness required of base plate is t1
Equating M=M'
t12= M/(.66*Fy*b/6)= 39.21 mm2
t1= 6.26214 < 20 mm. (Thickness provided)
HENCE OK
600
M27x750 -"I" TYPE 600
FOUNDATION BOLTS
4 NOS. ON 320 P.C.D

4 NOS FOUNDATION BOLT


ON 320 P.C.D
200

F.G.L

600
A A
Ø50 PVC PIPE
(FOR CABLE ENTRY)

Ø12- 8 nos.
SECTION: A-A
1400

Ø8 - 9nos.
NOTES:-
1. ALL DIMENSIONS ARE IN mm.
2. GRADE OF STEEL REINFORCEMENT
a) CONCRETE - M25
b) REINFORCEMENT. - FE 510
3. CLEAR COVER REINFORCEMENT-50MM
4. ASSUMED S.B.C-10T/SQ.MTR(MINIMUM)

SURYA ROSHNI LIMITED


75 THK. P.C.C (1:4:8)
DESCRIPTION : FDN OF 12 MTR. LIGHTING POLE
WEL COMPACTED EARTH
CLIENT : -
DRAWING NO : UIL/23-24/ENQ/12M-LP-FDN-03.05.23 DR. NO. -
- - - - DRAWN BY : A.MAITY DATE 03.05.23 DATE -
REV. DESCRIPTION DATE BY CHECKED BY : DATE SCALE N.T.S
DESIGN CALCULATION OF 12.00 m OCT POLE FOUNDATION
PP 007
1 SOIL BEARING CAPACITY 10 T/m2
2 HEIGHT OF POLE H 12.00 m
3 BASIC WIND SPEED 50 m/s
4 GRADE OF CONCRETE M 25
5 TOTAL WT OF POLE 159.9523608 Kg
6 TOTAL WT OF LUM WITH ARM 70 Kg
7 TOTAL DEAD WT BASE 229.9523608 Kg
2255.832659 N
8 DESIGN WIND SPEED Vz 46 m/s
9 DESIGN WIND PRESSURE F 1264.086 N/Sq.m
10 TOTAL HORRIZONTAL FORCE 3759.189747 N
11 TOTAL MOMENT AT THE BASE "M"= 23903.12186 Nm
12 DEPTH OF FOUNDATION FROM BASE OF POLE D 1.6 m
13 CLEAR COVER OPENING d' 50 mm

THUS VARIOUS FORCE ACTING ON THE FOUNDATION

1 DEAD LOAD OF THE POLE & BRACKET (DOWNWORD/VERTICAL) Fv 2255.832659 N


0.229952361 T

2 TOTAL HORIZONTAL SHERE FORCE SF 3759.189747 N


0.38319977 T

3 MOMENT AT THE BASE OF THE FOUNDATION M 23903.12186 Nm


2.436607733 Tm

ASSUME FOUNDATION OF FOLLOWING SIZE

200

1400

600

1 WIDTH OF FOUNDATION COLUMN (L1*l1) L1 0.6 m


2 DEPTH OF FOUNDATION COLUMN FROM BASE H1 1.6 m
3 HEIGHT OF COLUMN ABOVE GROUND h1 0.2 m
6 TOTAL DEPTH OF FOUNDATION GROM GL PD 1.4 m
DESIGN OF COLUMN AS PER EN 40-2 (APPENDIX A)

DEPTH OF FULCRUM FROM GL ABOUT WHICH OVER TURNING MOMENT


TO BE CALCULATED 1/√2*PD 0.99009901 m

DEPTH OF FULCRUM FROM BASE PLATE ABOUT WHICH OVER


TURNING MOMENT TO BE CALCULATED h 1.19009901 m

OVERTURNING MOMENT AT THIS FULCRUM M+SF*h 2.8926534 Tm

FACTOR OF SAFETY 1.25

OVERTURNING MOMENT CONSIDERING FACTOR OF SAFETY 3.61581675 Tm

GROUND RESISTING MOMENT IN kNm Mg= (GDP^3)/10

WHERE G= FACTOR (AS PER TABLE 1 OF APPENDIX A) (FOR AVERAGE SOIL) 390 kN/m2

D= DIA OR ACROSS FLAT OF COLUMN 0.6 m

P= PLANTING DEPTH 1.4 m

GROUND RESISTING MOMENT Mg= 64.2096 kNm


6.545321101 Tm
> 3.61581675 Tm
SO, IT IS SAFE

CHECK FOR BEARING PRESSURE DUE TO VERTICAL LOAD

VOLUME OF CONCRETE COLUMN 0.576 m3

SPECIFIC GRAVITY OF CONCRETE 2.5

SELF WEIGHT OF COLUMN 1.44 T

DEAD LOAD OF THE POLE & BRACKET (DOWNWORD/VERTICAL) 0.229952361 T

TOTAL VERTICAL LOAD 1.669952361 T

BEARING PRESSURE 4.638756558 T/m2


< SBC 10 T/m2
SO, IT IS SAFE
DESIGN OF COLUMN REINFORCEMENT

SIZE OF SQUARE PEDESTAL (B=D=) 600 mm


LOAD ON PEDESTAL 1.670 T
MOMENT 3.61581675 Tm
3.61581675 Tm
Pu/(fckBD) 0.001855503
Mu/(fckBD^2) 6.69596E-07
Mu/BD2 1.67399E-05
d'/D 0.083333333
Pt (provide minimum 0.15% steel) 0.15 %

CONSIDER DIAMETER OF BAR FOR LONGITUDINAL REINFORCEMENT 12 mm


CONSIDER DIAMETER OF BAR FOR RING 8 mm
CONSIDER NO OF BAR FOR LONGITUDINAL REINFORCEMENT 8
.@ CC OF 250
CONSIDER NO OF BAR FOR RING 10
.@ CC OF 164.8888889

Pt (act) 0.2512 %
> 0.15 SAFE

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