VP 220003 VA2 FT 0001 - WPS&PQR - RevA
VP 220003 VA2 FT 0001 - WPS&PQR - RevA
VP 220003 VA2 FT 0001 - WPS&PQR - RevA
Contractor
Sub-Supplier
Project
Title
RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 04.Oct.2022 All page First Issue
1. SCOPE
This process specification shall be applied for the manufacturing of VA2 FIELD TANKS Project.
2. APPLICABLE CODE
3. ABBREVIATION
1) Welding Process.
2) Polarity.
AC : Alternating Current
DC : Direct Current
4.1 For all pressure retaining parts and attachment to pressure boundaries
Rev. Welding Rev.
No. P No. WPS No. Page Mat'l Applacation Filler Metal Supporting PQR Page
No. Process No.
ER70S-6, F7A(P)6,
2 P No.1 + P No. 1 A-TA-0101-278 0 17 GTAW-SAW A283-C, A53-B, A36 or Eq. P1-GT.SA-AP.I-930 - 18-21
EM12K
QA-T-0101-273,
3 A-T-0101-273 4 22 GTAW A/SA-283 Gr.C or Eq. ER70S-6 - 23-26
QA-T-0101-214
ER308L
5 A-T-0808-083 2 30 GTAW Stainless Steel P-No.8 or Eq ER308H P8-GT.FC-A.I-1505 - 31-32
ER316L
ER308L
6 P No. 8+ P No. 8 A-T-0808-218 1 33 GTAW Stainless Steel P-No.8 or Eq ER308H P8-GT-A.G-891 - 34-35
ER316L
ER308L
7 A-TA-0808-200 2 36 GTAW + SAW Stainless Steel P-No.8 or Eq ER308H P8-GT.SA-A.I-1318 - 37-39
ER316L
PW-F-01-01-
1 0 41-42 FCAW-Semi Auto A572 Gr.50, A36, A992, A53 Gr.B E71T-1C PREQUALIFIED N/A N/A
003
QW-F-01-01-082-
JIS G3106 (SM490), JIS G3101 (SS400) or
2 W-F-01-01-082 1 43-44 FCAW-Semi Auto E71T-1C 01, QW-F-01-01- 1 45-58
Eq.
082-02
P No. 1 + P No. 1
QW-F-01-01-082-
01, QW-F-01-01-
3 W-F-01-01-028 3 59-60 FCAW-Machine A572 Gr.50, A36, A992, A53 Gr.B E71T-1C 1 61-78
082-02, QW-F-01-
01-082-03
PW-A-01-01- SAW-Single
4 0 79-80 A572 Gr.50, A36, A992, A53 Gr.B F7A(P)2-EH14 PREQUALIFIED N/A N/A
005 elctrode
5. Welding map
5.1 For all pressure retaining parts and attachment to pressure boundaries
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,"tiSUiiI
00060n HeavyindustriesVietNam
WELDING PROCEDURESPECIFICATION
QUY TRiNH KY THU~T HAN
Applicable Code
ASME SECT. IX
SO liPS Ng8Y SO Rev
VIPSNo. A·TA-0101-278 Dete 7f17J2020 Rev. No. 0 Date 7/17/2020
SO P{}R h5 tra
Supporting PQRNo.(S) P1-GT.SA-AP .1-930
Oui Irinh han Kiev
Weldlno Process(es) GTAW & SAW TYPE f7 Manual n "emi-Autn nAI!o IJI MIl~.hi""
Mr.Ln5.J _LQW.=4Q2.). (Xv Ii. a.hi~I lpQsmLr! !:IEATIBEAH!EtH (OW-4Q7l
Nllit ( e/(; r;ie I 1r;11
Temp. Ran~1 None
Tlifi gilln /Juyi roo
Time Ranoe None
iJlc kfl(JC
ALL GROOVE & FILLET Other N/A
{See Manufacturing DWG) _GAs_(.aw::goal Gas(es) Flow Rale(! Imin)
snt bOo ~ Ar 99.99%(GTAW) 10-30
Shielding
Khf p!~ trlT
Backing None None
(Kho fir r;'l(ml RooI Gao! iJf:') Max.3.2 (V~! ham)R~laina None Khi too vet
(/li:ll 101) B~chIno DYe~ Base I Weld 0No Trai I inQ None None
0
H·\-\
"k£:;-~
.~(I~
,r-~~ -J~LV ~~o,~,~
D I" '2c ~----r';\.i ~p"",v.1'~
I
23OF
17 of 80
38
PROCEDURE QUALIFICATION RECORD (PQR)
Page No. I of 4
Procedure Qualification Record No. PJ-GT.SA-AP./-930 Date A UG.J6,20 I 0
Welding Process(es) GTAW+SAW Draft WPS No. DWI-GT.SA-AP.I-930
Type(Manual, Machine, Semi Auto) MANUAL + MACHINE
Bead Speed Electrode
Typical Joint Design Process Amperage Voltage
24 of 38
18 OF 80
PROCEDURE QUALIFICATION RECORD (PQR) Page No.2 of 4
Procedure Qualification Record No. PI-GT.sA-AP.I-930
lOCOOO7-HT-OI,
POSTWELD HEAT TREATMENT Report No.: lOCOOO7-HT-02
NOPWHT NIA
MIN. PWHT 280 17 78 'CIHr 595 'C 55min. 48 17IHr 280 'C
NO PQ01-Al 19.07 37.99 724.47 409,106.2() 564.70 DUCTILE & BASE METAL
PWIIT PQ01-A2 /9.11 37.80 722.36 409,553.90 566.97 DUCTILE & BASE METAL
-MIN. PQ01-NI 19.12 37.87 724.07 394J.I05.10 544.29 DUCTILE & BASE METAL
-
PWHT PQOJ-N2 19.10 38.22 730.00 394,694.90 540.68 DUCTILE & BASE METAL
PQOI-Xl 19.05 37.73 718.76 365,318.50 508.26 DUCTILE & BASE METAL'
MAX.
PWHT PQOI-X2 19.08 38.26 730.00 370,004.30 506.85 DUCTILE & BASE METAL
25 of 38
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PROCEDURE QUALIFICATION RECORD (PQR)
Page No. 3 of 4
Procedure Qualification Record No. PI-GT.SA-AP.I-930
I-100810-01A,
Size: 1OTxlOWx55L(mm)
TOUGHNESS TEST(QW-170) Report No.: I-IOO81O-01N
!'QOI-A-MW-I
(WililiIl1.6mm) 86.89
125.31
-
._
-
-
-
* Average
--
Middie Weld
!'QOI-A-MW·]
(3/4 T1,'k)
93.45 - -_ 10/.86 Joules
_
/'(IOI-A-MW.] 86.81 - _ -
PljOl-A-CW·l
Center Weld
64.13 - - * Al'l!rllge -
PfJ01-A·CIY·2
(112 TII'k)
86.43 - - - 83.05 Joules
PQOI·A-CW-J 98.58 -_ - - -
PQ01-A.RW-I
PQOI-A-RW-2
Root Weld
78.68
87.93 - - -
-
* AveraQe
82.39 Joules
-
(Withill1.6mm)
NO
PWHT
PQO.I-A-RW-J
P(!/II-A-FH-I
Upper
CHARPY
V-NOTCH _30 Z7
80.56
94.24
_.
_
~
w.
-
*AJ'cmge
-
-
(2mm)
/'QOI-A-HI-2 Surface J1AZ 129.44 - .. - 120.07 Joules
f-
p(!OI-A-FfI-3
!'QUI-A.-MII-/
(Wtthin I.timm)
-- -- 136.52
65.23
-
-
-
-
-
* Average
-_
PQOI-A-MH-2
PQOI-A-MIf-J
MiddieHAZ
(314 Th'k)
97.95
124.89
-- -_. 96.02 Joules
-
_
_.
1'0.01..1-01-1 75.32 - '"Average; -
['QOI-A-CIf-Z
CellterHAZ
(112 T"'k)
76.84 -_
I
+ - 109.13 Joules
_
PQOI-A-CN-3 175.22 _ - -_
PQOI-A-Rl{-I
Root "AZ
95.42 -_ * Al/erage
PQOI-A-lUf-Z
(Within 1.6mm) 87.20 - _
132.73 Joules
PQOI-I1-RH-3 215.58 - - -
PQOI-N·FW-I
f'QOI-N.FW-Z
Upper
Surface Weld
78.36
76.08
-- -
~
* A~r(lge
75.33 Joules
-
(Within1.6mm)
PQ01-N-FW·J· 71.55 - - - -
!'Q0I·N-MJ+CI ,
!'QOI-N.!IfW-2.
Middle Weld
91.10
68.57
-
.-
-
-
* Average
79.98 Joules
-
-
PQOI·N-MW·3
PQOI-N·CW-I
(3/4 Tlt'k)
80.27
82.18
-_ -
-
-
* Average
-
~
1'l}!II-N·CW.]
Center Weld
(112 Th'k) 77.60 -- - - 90.S(} Joules
PQOI-N·CW-J 112.62 - - -
.['QOI-N·RW-I
Root Weld
117.10 - - *Average ~
PQOI-N.RW·2
(Withill1.611l1fl) CHARPY
74.56 - - 96.22 Joules
_
MIN. f'QOI-N-RW.J
V-NOTCH - 30 t'
97.00 - - -
PWHT P(jOI-N-FIf-l
Upper (2mm)
135.23 -
- - * AI/erage -
{'QOI-N-FH-2 Sur!aceHAZ 176.08 - -. 153.91 JOllies
PQOI-N.FH-J (Witlli" l.timm) ]5(}.42 - - - -
PQOI·N-MH·I
MiddieHAZ
97.39 - I - * A "i!rage -
l'QOI·N·MH-l
(314 T/t'k) 238.21 - - 201.20 Joules
PQOI-N-MIf-J 267.99 - - - -
p(!OI·N·CH·I
Center HAZ
77.22 -._ - * Aver4ge -
{'QOI-N-CN-l
(112 Th'k) 123.25 - 122.17 Joules
PIIO/-N-elf-J 166.04 - . - -
Pf!.OJ~N~RH~1
RootHAZ
135.69 - - *Al)enlge -
PQOI-N-RH-]
(Within I.timm)
162.34 - - 142.35 Joules
PQaI-N-R/I-J 129.03 - - - -
WI-QA-02-04A(1) I PAGE: Doosan Mecatec Co. Ltd.
26 of 38
20 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
Page No.4 014
Procedure Qualification Record No. P1-GT.SA-AP.I-930
I'IJ01-X-CIV-1
(3/4 Tlf'k)
135.27
115.06
-
-
-- -
* Average
-
-
PQOJ-X-CW-l
Center Weld
(1/2 Tlt'k)
74_56 - - 99.00 Joules
!'QOI-X-CIV-J
PI,JOJ-X-RW-J
107.37
58.28
-- -
-
-
* Average
--
Root Welt!
P(JOJ-X-RW-l
(Within 1.6111111) CHARPY
82.18 - - 82.21 Joule ...
MAX. PqpJ-X-RW-l
V-NOTCH - 30 t'
106.16 - - - -
PWHT PQM-X-FlI-1
Upper
(2mm)
163.62 , - - *Averog« -
PQn/-X-FH-1 Sur!aceHAZ 199.91 - - 170.89 Joules
PQOI-X-FH-J (Within I.timm) 149.15 - - - -
1'QJI/-X-MII-I
P(]flt-X-AfIl-2-
MiddieHAZ
---- -
177.38
f-,?0*96-
- - * Average
-J1J9.66-Joules
-
(3/4 Tit'kj ,
PQOI-X-Mll-J 218.63 _. - - -
!'Q01-X-CfI-l
CellterllAZ
76.08 - - * Alll!1'lJ~e -
PQ01-X-CII·2
(1/2 Tlt'kj
172.64 - - 144.19 Joules
P(101-X-Cll-J 183.86 -
-
I -
-
- -
-
P(101-X-RfI-l
- RootHAZ
91.49 ! .
* Avethge
PQOJ-X-Rli-2
(Within I.timm)
119.96 - .. 118.09 .Joules
PQOI-X-RH-J 142.82 - ~ - -
FILLET WELD TEST(QW-180)
Result - Penetration Into Parent Metal -
Macro Result - - -
OTHER TESTS
RADIOGRAPHIC TEST ACCEPTE1) (REPORT NO. : R-2010C-0007-01)
MAGNETIC PARTICLE TEST ACCEPTED (REPORT NO. : M-PQ-TEST-01)
MACRO TEST NO DEFECT (REPORT NO. : M-100810-01A, M-1O()8J()-0IN, N-Z00810-01X)
Hardness Test REPORT NO. : H-100810-01A, H-I008ZO-01N, H-I00810-01X, H-100810-01B
.:«:
p
NOPWHT
BASE METAL
165.2 -
174.0
VICKERS(HV10)
H,A.Z
198.4 - 209.8 197.3
WELD
-
209.2
BASE METAL
163 - 170
BRlNELL(HB)
H.A,Z
192 - 195 191
WELD
193-
MIN. PWHT 162.0 - 172.2 190,7 - 206.5 189.2 -
203.6 ]61 - 166 176 - 180 176 - 178
MAXPWHT 152.2 - 162.3 179.3 - 194.5 180.6 -
191.7 145 - 154 165 - 169 161 164-
Welder's Name GTAW: C. W.CHOI( #1lfl) Clock No. GTAW: H9701 Stamp No. PQ-OIAINIX
SAW: M.H.OK(~flttJ) SAW: U9238
Test Conducted by H.HEO Laboratory Test Report No. -
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requiremcnts of Section IX of ASME Code
Manufacturer DOOSAN MECATEC CO., LTD
21 of 38
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ASME SECTION IX
27 OF 80
Dec.23.2002
Dec.12.2002
28 OF 80
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Page 82 of 89
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Page 83 of 89
32 OF 80
Applicable Code
(_l1_ u:b.a.a1 zcs II ION (QW-405) Method of Back Gouging [2]Arc AirGouging [2]Grinding
Posi tion(s) GROOVE All Fill et All Lrrp han wnlfJa fJa wn
PhtrO'ng ph8p han oltng Len Xu6ng Multi or Single Pass(per side) BMulti. B Single
Progression of Vert ical Position Bup Doown (Ren bOng bua) Peening DYes [2]None
[ala ab.le. u eBE~EAI (aW-~Q6) (Ch/{t aill g_ia au» a,a;i EIII EBLEI ECI CHABACI (lllh1ll4 409)
Nh/~ t 00 gla nhle t tol thieu('C) Kilu dch chuyen kim 101;11(GM,IW/FCAW!
Preheat Temp. Min. 16 Metal Transfer Mode for GMAW/FCAW N/A
Kle'u va k fch ttxrac a I~n Cl/C
Nhlet ail chuyen krp Ion nhOt ('C) Tungsten Electrode Type and Size EWTH-2,9) 3.2
Interpass Temp. Max. 150 LOI;1I thuoc
Duy tri gla nhlet Flux Type None
Preheat Maintenance None ehOt xuc tee
Supp.(Powder)Fi Iler None
salop (Kim loa I ~tiJ) Fi Iler Metal Current/Polarity oten ap tsc 00 Khac
Layer Process F- A- SFA- I{1I I i~u han Kich throe Loa I Dong a I~n Vol t. Trv.Speed Other
No. No. No. No. ..A~S...J;J.aS$ Size(mm) . Type Amo. Ranae Ranae (cm/m in)
1 st&
GTAW 6 8 5.9 't Note 1
,
~ 02.4 DCSP 100-172 10-16 8-13
\.
balance
Note:
\ 1. For 304/304L:ER30BL;For 304H: ER308H; For j16i31~L: ER:31'6L
(
Rev.
Prepared by Reviewed by Approved by Reviewed by
No.
~() V,~~n~~ 1
1 ~)2.~. ~~J~~
f. T. -'fj /2u')rJ ~of_ 1 A!/vt1/;;{ ~.f4.lJ
33 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(1/2)
Procedure Qualification Record No. P8-GT-A. G-891 Date MAY 14,2010
--
Welding Process(es) GTAW D-WPS No. D W8-GT-A. G-891
--
Type(Manual, Machine, Semi Auto) MANUAL
- - Bead
Typical Joint Design Process Amperage Voltage Speed (em/min) Electrode Size
No.
45' 1 GTAW 110 10 8 (/)2.4mm
~-
-, -
;;; 2-3
4-7
GTAW
GTAW
150
160
13
14
10-11
11-12
(/)2.4mm
(/)2.4mm
'y. N ~
-- 0 8-13 GTAW 175-180 15-16 12-13 (/)2.4mm
-H
~'i 0 24 , 14-17 GTAW 175-180 15-16 11-12 (/)2.4mm
~ W' I-
N
18-20 GTAW 170 15
-BLANK-
12-13 (/)2.4mm
2:0±O.5.1,1. Unit: mm
-
BASE METAL JOINT
Material Specification SA 240-304H Type of Weld Joint SINGLE V-GROOVE
34 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(212)
Procedure Qualification Record No. P8-GT-A. G-891
--
GUIDE BEND TEST(QW-160) Report No.: TIB-I0COOOI-PQOI-001
Type and Figure No. Result
--
SIDE BEND (PQOI-Sl) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
SIDE BEND (PQOI-S2) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
SIDE BEND (PQOI-S3) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
- -
SIDE BEND (PQOI-S4) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
TOUGHNESS TEST(QW-170)-NONE
Report No.: - -
Specimen No. Notch Location Notch Type
I Test
Temp.CC) #-1 #-2
Impact Value (J)
#-3 Av:erage
_t-- -BLANK- ,_,
!. ~'
I -
1 . __ .
:
1_----- - - -
OTHER TESTS
Ultrasonic Examination RE,PORT NO. (U-I0COOOI-PQ-Ol) : NO DEFECT
Liquid Penetrant Examination REPORT NO. ( P-I0COOOI-PQ-Ol) : NO DEFECT
Chemical Analysis REPORT NO. (TAP-006047 & TAP-006051)
C: 0.06, Si: 0.38, Mn : 1.92, P: 0.013, S: 0.005, Ni: 9.93, Cr: 19.38, Mo : 0.05, Cu: 0.06,
Bi: 0.001, Ti: 0.01, Nb : 0.01, Br: Not Detected.
-
Ferrite Test REPORT NO. (TAP-006053), as per ASTM E 562, 5.7%
REPORT NO. ( FE-I0COOOI-PQOI-00l), by Ferrite Scope, 5.1- 6.0 %
Macro Test REPORT NO. (M-I0COOOI-PQOI-00l) NO DEFECT
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of Section I X of ASME Code
35 OF 80
j?J?t~Mt" WELDING PROCEDURE SPECIFICATION
QUY TRiNH KY THUAT HA.N
Applicable Code
ASME SECT. IX
ASME 831.3 & 831.1
Doosan Heavy industries VietNam
56 WP5 N,qay 56 Rev
WPSNo. A- TA-0808-200 Date 26.Ju1.2015 Rev. No. 2 Date 08.Sep.2021
SO' PQRfij t ro'
Supportino PQRNo.(S) P8-GT.SA-A.I-1318
Qui tr inh han Kle'u
Welding Process(es) GTAW&SAW TYPE [i] Manual o Semi-Auto DAuto [i] Machine
Ai) i nO i (QW-402l LXv I~ nhiet 2POSTWELDHEAT TREATMENT(QW-407)
Nhi€f of) gi&i ton
Temp. nono. None
TliJi gian gi&i hQn
Time Ranoe None
A(ic khsc
ALL GROOVE & FILLET Other N/A
{See Manufacturing DWG) GAS (QW-408l Gas(es) Flow Rate{ t /min)
Khf bOo v¬ Ar99.99%
Shielding 12-16
Khf ph,J t ro
Backing Ar 99.99% 10-15
(Khe h{y chan) Roo t Gap( mm) Max. 4.5 (V~t ham)Retaine None Khf tao vet
(TOm 1(1) Backing o Yes Base/Weld
[i] No Trai ling None None
{.VQ_ t. Lie.1i.m Ma2 BASE MEIALS (QW-403l Lehrrt.aa 12haDIf.¥. thlJiJ.t2 IECI:lt:j1
QUE (QW-410l
P-No. 8 Gr .No. 1 to P-No. 8 Gr .No. 1 Kfch thrac nrl han
--- A312 f P304/3u4L Orifice or Gas Cup Size(mm)
GTAW: 5-13
Tieu churin v¢t I i€u
A312 TP316/316L
or Spec. Type and Gr. A312 TP304H or Eg.
Khocing csct: tit nrl han ae'n kim 10()i han
(~ day gjtrj tan) Thick Range(mm) Contact Tube to Work Distance(mm) SAW: 25-35
£Q lang kim 10()I han GTAW: max. 14 mm Han th6ng ho¢c d en Th6ng fJan
Deposited Weld Metal Groove SAW: max. 36 mm Stringer or Weave Bead [i] Stringer (GTAWI SAW) [i] Weave (GTAY
Fi Ilet Unlimited PWrmg phap lam SQ ch eanh sach fJ,Jc Mai
£J.rangkfnh 6ng Method of Cleaning [i] Brushing [i] Chipping [i] Grinding
Pipe Dia. (mm) Unlimited fJi€n arc don loa £lin fJa
£Q day t6 i da .m5 i lap han GTAW: max 6, SAW: max 8 Single or Multi .Electrode[i] Single o Multi.
Max. Thick per Pass(mm) Phrang phap Backchiping
{.11 tt: [ tmal ~OSIIIQt:j(QW-405l Method of Back Gouging [i] Arc Air Gouging [i] Grinding
Posi t ion(s) GROOVE GTAW: All, SAW:Flat Fillet N/A Lap han £lm/fJa fJa £lin
PhrO'ngphap han o(tng Len Xu6ng Multi or Single Pass(per side) [i] Multi. D Single
Progression of Vertical Position [i] Up D Down (Ren blJng bee) Peen i ng DYes o None
{.aia anie.tl ~8EI:lEAI(QW-406l (_Chi1t ehl ais !._{)ienwc2 FILLERLELECT. CHARACT.(QW-404,409)
Nhi€ t oQ gia nhi€ I t6i th i€'u( 7::) Kieu qch chuyen kim 1000i (GlIAW/FCAwj
Preheat Temp. Min. 26 Metal Transfer Mode for GMAW/FCAW N/A
Ki€'u va k fch throe a i€n arc
Nhle't oQ chuy€'n lap Ian nfij t (7::) Tungsten Electrode Type and Size EWTH-2,~2.4 (GTAW)
Interpass Temp. Max. 176 LO()i thwc
Duy tr t gia nhi€t Flux Type Type: Neutral, Trade name: Superflux300S
Preheat Maintenance None Cfij t xuc tsc
Suon.I Powder If i Iler None
salOp (Kim 10()i pro) Fill er Metal Current/Polarity £J!enap T6c o¢
Layer Process F- A- SFA- tV 1 I i~u him Kfch throe LO()i Dong oien Vol t. Trv.Speed Other
No. No. No. No. AWSClass Size(mm) Tvpe Amo. Ranoe Ranoe (cm/mi n)
1st. &
GTAW 6 8 5.9 Note 1 Cll2.4 DCEN 120-200 12-18 8-12
Balance
Balance SAW 6 8 5.9 Note 2 Cll3.2 DCEP 400-550 26-35 35-50
Note:
1. For GTAW process: 304/304L: ER308L; For 304H: ER30BH; For 316/316L: ER316L.
2. For SAW process: 304/304L: ER30BL; For 304H: ER30BH; For 316/316L: ER316L.
Kev.
Prepared by BMET Eng' Reviewed by BMET Eng' Approved by BMET DL Reviewed by
No.
36 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(1/3)
Procedure Qualification Record No. P8-GT.SA-A.I-BI8
----_._-- -_. __ ---- Date
----
FEB. 28, 2013
-
Welding Process(cs) GTAW+SAW D-WPS No. - _.
W8-GT.SA-A.I-1318
Type(Manual, Machine, Semi Auto) MANUAL+MACHINE
Bead Speed Electrode
Typical Joint Design Process Amperage Voltage
No. (em/min) Size(rnm)
1 GTAW 120 11 7 ((>2.4
..
-1---·1----1
2 GTAW 170 15 12 ((>2.4
50° =r
._-
GTAW 200--'-U-- ·u---·.p-2.-4-
.-
4 GTAW 200 17 15 ((>2.4
S--s;"W 500 .~.~ ((>4.0
-_._-_.. _. ----._
6 SAW 480 29 49 ((>4.0
-- -- ------
rv=v:": 11 12"'''/-----. 7 SAW 475 30 51 ((>4.0
9 10 \
8 SAW 485--30- 5-0-+--;'4.0-
r----- - -- ----- -- ....-.----.
SA: 18
7 8 I 9 SAW 490 30 50 ((> 4.0
25 6 '-10- SAW --500 --r---- 30 51-:---1--((> 4.'0-
5 ~l-r----sAW-
--- ._---
.~
-
31
- -
49 ((>4.0
--
12 SAW 530 ((>4.0
I GT : 7
3
2 1.6±O.8 I r- -r----- - -. --
31
--
49
---
I {1l.{1ll1rr---+ \
ro
2.4±~ UNIT [mm]
PLATE:SA240-304
BASE METAL JOINT
Material Specification ~240-304 __ .__ __ _ Type of Weld Joint SINGLE V-GROOVE
to SA240~304 __ ___
P No. 8 Gr. No. 1 to P No. 8 Gr. No. 1 POSITION
Thi-cknessof Test Coupon
Diameter of Test Coupon
-"---'-
25mm
NIA
Position of Weld Groove ----_.
GT: 3G (UP-HILL) ...
SA: 1G (FLAT)
FilIet - __
_._--- --- ---
TECHNIQUE
FILLER METALS Single or Multipass (per Side) MULTI-PASS
Filler Metal F-No. GTAW: 6, SAW: 6 No. of Electrodets) SINGLE
- -- --_ .. --- ---
Filler Metal Analysis A-No. 8 No. of Clad Layer NIA
---
SFANo. GTAW:5.9, SAW: 5.9 Stringer or Weave Bead GTAW: WEAVE
AWS Class. No. GTAW: ER308L. SAW: ER308L.Flux: Sliperjlllx300S SAW: STRINGER
- -.--_. -- -- --- .-
Brand Name GTA W: ER308L (KISWEL) __ PREHEAT
SAW: YS-308U Supeljlllx300S (HYUNDAJ) Preheat Temp. Min. 16 Deg. C
Deposited Weld Metal Th'k -- Gr: 711U1I ---,- Max. lnterpass Temp. ..l_70De&.!;
.- -- ---
SA: 18 mm Maintain Preheat Until PWHT
--
Consumable Insert NONE NONE
Supp. Filler Metal NONE
AIloy Elements NONE Alloy Flux NONE PWHT
FLUX PWHT Temperature NA
Type NEUTRAL Size lOx 65 & Holding Time
Maker _SlIp.!!.:(I"x300S (HYUNDAl!
OTHERS
GAS(GTAW) Gas(es) Mixture Flow Rate Peening _!!_f!Nl! _ Oscillation NONE
Shielding ARGON 99.99% 1O~1511min Retainer NONE Chamber NONE
-. -
Trailing NONE
.- .-. Recrushed Slag NA
Backing ARGON 99.99% 5~811min Max. Heat Input GTAW: 13,714 J/cm
SA W : 20,498 .l/cm
ELECTRICAL CHARACTERISTICS Max. Th'k of Each Pass GT:
-.~
2.5 mill,
---
SA: 4.5mm
----
Current / Polarity GTAW : DCSP Mode of Metal Transfer NA
SAW:DCRP Flux(GTAW) NONE
-
Tungsten Electrode Type/Size EWTh-2, lP2.4mm Thermal process NONE
-
WI-QA-02-04A( I) Doosan Engineering & Construction
37 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(213)
Procedure Qualification Record No. P8-GT.SA-A.I-1318
-
TENSILE TEST(QW-150) Report No. TIB-12C0028-PQ01
Size(mm) Area Yield Strength Ultimate Unit Stress Character of
Specimen No.
Th'kl Width (mnf) - Load(N) iNt;i Load(N) I
N/mnf Failure & Location
PQOI-T1
._----- 24.62 _-u'?01 468.03
-
153,OJ~
--- 326.93 _
.-._-....
284,364 !
607.58 DUCTILE & BASE METAL
-- -
PQOI-T2 24.47 ! 19.05 - 466.15 155,108 332.74 -287,3nj 616.37 DUCTILE & BASE METAL
TOUGHNESS TEST(QW-170)
Specimen Size: 10 x 10 x 55(mm) Report No.: I-12C0028-PQ01
------- -
Test Impact Value (J)
Specimen No. Notch Location Notch Type
Terno.t C \ - fiT T -#-2-T /i.-j--LAverage .-
PQOl
-FW1, FW2, FW3
r------- -----
WELD
(Face within 1.5mm)
Zmm-V
----._----
-196
Shear % I Lateral Exp.
- 2mm-V I
42.23
21 11.44
40.51
I 20 I 1.31
-196 -- 'r--28.46 -~ 29.69
..--- I -----r-----
--
37.81
20 I 1.31
27.45
i 40.18
\ -28.53
-
-
PQ01
-CW1, CW2, CW3
TI2 WELD ---.-- - ---- --
--- ------- ---
Shear % I Lateral Exp. 1511.24 1511.24 1411.20 -
-- ---.--
--_.
PQ01 WELD
(Bottom within
- 2mm-V
---._-_.
-196 - J-
1----- -1---'--
42.89 49.86 48.10
-_. -_.
------
-+
46.95
--
_. - ---- .-- ----
-BW1, BW2, BW3 I.Smm} Shear % I Lateral Exp. 21 11.11 - 2510.97 I 2410.92 -
PQ01
-FH1, FH2, FH3
HAZ
(Face withln I,Smm)
-------
Zmm-V
Shear % I Lateral Exp.
_I -196
-
113.01
-- l 6011.09
121.96
--
I
120.33
--.-- - I--- -
118.43
---
- ---
PQ01
-CHI, CH2, CH3
-
TI2HAZ
- -
- -
--r-
2m111-V
- -
Shear % I Lateral Exp.
-
-196
._-- 52/1.10
-
122.34
6511.17
-
-
-
118.84
6011.07
-
"I
-
6011.26
----
!--
112.61
- -
58/1.'!_
_
-- - --
I - -
-
117.93
-
-
--_. ..
- - - - _. - - -- -- -- - --- - - -- -
PQOl HAZ 2mfll-V _L___~~6·- 104.95 100.19 112.59 105.91
(Bolio", within - - - -- - -- -' - - - -- -. -
-BH1, BH2, BH3 Shear % I Lateral Exp. 5211.02 5010.86 -
l.Smm)
1 58 I 1.17
PQOl
BASE
2mm-V
-- - -- -- .- -
-196 170.80l.
- - -
I 166.94
! 187.18
-- I 174.97
-_--. - -
-B1, B2, B3 Shear % I Lateral Exp. 8411.24 8211.32 9211.35 -
I
FILLET WELD TEST(QW-180)
-- _. -NA-
Result NA._. Penetration Into Parent Metal
- - - - -- '-' - - .--- -- --- ---
Macro Result _. -_. NA
- --' - - - - -- - - -- - - - - -- - .- -
CHEMICAL ANALYSIS Report No.: CH-12C0028-PQOl
- .- ._-
-- .....
·_~tH'm(t
Locaritm ...____ C Cr :Vi .110 :Vb Ta .11/1 .,S·· P S :V CII
Til O.O~ 18..;9 s.u 0.03 0../6 0.01 0.97 0.71 O.OJ 0.01 0.03 0.08
WT-QA-02-04A( I)
I PAGE: Doosan Engineering & Construction
38 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(3/3)
Procedure Qualification Record No. P8-GT.SA-A.I-1318
OTHER TESTS
Visual Examination GOOD,' free of defects (no undercut, notch, crack etc.)
-------.------
Radiographic Examination REPORT NO. (R-12C-0028-PQ-OI) NO DEFECT
Ultrasonic Examination REPOR! NO. ( l!-12C-0028-Pq_-Ol) -_---_. ~-. NO DEFECT
.._------
Liquid Penetrant Examination REPORT NO. (P-PQ-2012C-0028-01) " NO DEFECT
. --- -- -- . _----- ------ ---
Macro Examination REPORT NO. (MA-12C0028-PQ01) __ :____ NO D_EFECT __ .
Hardness Test (HV 10) REPORT NO. (H-12C0028-PQ01)
Base Metal H.A.Z Weld Metal
218.9- 224.2 229.6- 238.4 236.3- 244.2 HV10 PQ01
Corrosion Test REPORT NO. (TAP-003238), by ASTM A262-1 0 (Practice E), Not Defected
Ferrite Test 6.4 - 7.4 FN / ACCEPTED
REPORT NO. (TAP-003240) , by ASTM E562-11, 6.5 % / ACCEPTED
Welder's Name GTAW: C. W, CHOI Clock No. H9701 Stamp No. _ PQ01 .
SAW: C. W, CHOI H9701
Test Conducted by B.A,KlM Laboratory Test Report No. 12C0028-PQ01
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of Section I X of ASME Code
39 OF 80
WELDING PRCEDURE PAGE 40 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A