VP 220003 VA2 FT 0001 - WPS&PQR - RevA

Download as pdf or txt
Download as pdf or txt
You are on page 1of 80

FOR APPROVAL

A 04.Oct.2022 N.P.HUY N.N.THANH V.D.TRINH FOR APPROVAL


Rev Date Prepared Checked Approved Details of Revision
Owner

VUNG ANG II THERMAL POWER LLC


Owner’s Engineer

Contractor

DE-SCT JOINT VENTURE

Sub-Supplier

Doosan Enerbility Vietnam

Project

VA2 - FIELD TANKS

Title

WELDING PROCEDURE SPECIFICATION (WPS/PQR)

Document No. Identification No. Rev. Page – No.


VP-220003-VA2-FT-0001 - A 1
WELDING PRCEDURE PAGE 2 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 04.Oct.2022 All page First Issue

Doosan Enerbility Vietnam


WELDING PRCEDURE PAGE 4 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

1. SCOPE

This process specification shall be applied for the manufacturing of VA2 FIELD TANKS Project.

2. APPLICABLE CODE

1) Section IX : Welding and Brazing qualification

2) AWS D1.1/D1.1M : Structural Welding Code-Steel

3) ASTM : American Society Testing Material

4) JIS : Japan Industrial Standard

5) Section II : Material specifications Part A, C

6) Section V : Nondestructive examination

7) API 650 : Welded Steel Tanks for Oil Storage

3. ABBREVIATION

1) Welding Process.

 FCAW : Flux Cored Arc Welding

 SAW : Submerged Arc Welding

 GTAW : Gas Tungsten Arc Welding

2) Polarity.

 AC : Alternating Current

 DC : Direct Current

 RP : Reverse Polarity (Electrode Positive)

 SP : Straight Polarity (Electrode Negative)

Doosan Enerbility Vietnam


WELDING PRCEDURE PAGE 5 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

4. THE LIST OF WPS & PQR .


All of welding operation and welding consumable shall be applied in accordance with the WPS
as bellow table.

4.1 For all pressure retaining parts and attachment to pressure boundaries
Rev. Welding Rev.
No. P No. WPS No. Page Mat'l Applacation Filler Metal Supporting PQR Page
No. Process No.

A106-B, A672-C60 CL.22, P1-GT.FC-AP.I-


1 A-TF-0101-221 1 9 GTAW + FCAW ER70S-6, E71T-1C - 10-16
A53-B, A283-C or Eq. 1038

ER70S-6, F7A(P)6,
2 P No.1 + P No. 1 A-TA-0101-278 0 17 GTAW-SAW A283-C, A53-B, A36 or Eq. P1-GT.SA-AP.I-930 - 18-21
EM12K

QA-T-0101-273,
3 A-T-0101-273 4 22 GTAW A/SA-283 Gr.C or Eq. ER70S-6 - 23-26
QA-T-0101-214

A106 Gr.B or Eq. + A312


4 P No. 1 + P No. 8 A-T-0108-274 2 27 GTAW ERNiCR-3 QA-T-0108-003 - 28-29
TP304/304L or Eq.

ER308L
5 A-T-0808-083 2 30 GTAW Stainless Steel P-No.8 or Eq ER308H P8-GT.FC-A.I-1505 - 31-32
ER316L
ER308L
6 P No. 8+ P No. 8 A-T-0808-218 1 33 GTAW Stainless Steel P-No.8 or Eq ER308H P8-GT-A.G-891 - 34-35
ER316L
ER308L
7 A-TA-0808-200 2 36 GTAW + SAW Stainless Steel P-No.8 or Eq ER308H P8-GT.SA-A.I-1318 - 37-39
ER316L

4.2 For steel structure, such as support & platform...


Rev. Welding Rev.
No. P No. WPS No. Page Mat'l Application Filler Metal Supporting PQR Page
No. Process No.

PW-F-01-01-
1 0 41-42 FCAW-Semi Auto A572 Gr.50, A36, A992, A53 Gr.B E71T-1C PREQUALIFIED N/A N/A
003

QW-F-01-01-082-
JIS G3106 (SM490), JIS G3101 (SS400) or
2 W-F-01-01-082 1 43-44 FCAW-Semi Auto E71T-1C 01, QW-F-01-01- 1 45-58
Eq.
082-02
P No. 1 + P No. 1
QW-F-01-01-082-
01, QW-F-01-01-
3 W-F-01-01-028 3 59-60 FCAW-Machine A572 Gr.50, A36, A992, A53 Gr.B E71T-1C 1 61-78
082-02, QW-F-01-
01-082-03

PW-A-01-01- SAW-Single
4 0 79-80 A572 Gr.50, A36, A992, A53 Gr.B F7A(P)2-EH14 PREQUALIFIED N/A N/A
005 elctrode

Doosan Enerbility Vietnam


WELDING PRCEDURE PAGE 6 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

5. Welding map

5.1 For all pressure retaining parts and attachment to pressure boundaries

Doosan Enerbility Vietnam


WELDING PRCEDURE PAGE 7 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

5.2 For steel structure, such as support & platform...

6. WPS and PQR


(See next page)

Doosan Enerbility Vietnam


WELDING PRCEDURE PAGE 8 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

6.1 For all Pressure retaining parts and attachment to


pressure boundaries

Doosan Enerbility Vietnam


9 OF 80
Page 59 of 122

10 OF 80
Page 60 of 122

11 OF 80
Page 61 of 122

12 OF 80
Page 62 of 122

13 OF 80
Page 63 of 122

14 OF 80
Page 64 of 122

15 OF 80
Page 65 of 122

16 OF 80
,"tiSUiiI
00060n HeavyindustriesVietNam
WELDING PROCEDURESPECIFICATION
QUY TRiNH KY THU~T HAN
Applicable Code

ASME SECT. IX
SO liPS Ng8Y SO Rev
VIPSNo. A·TA-0101-278 Dete 7f17J2020 Rev. No. 0 Date 7/17/2020
SO P{}R h5 tra
Supporting PQRNo.(S) P1-GT.SA-AP .1-930
Oui Irinh han Kiev
Weldlno Process(es) GTAW & SAW TYPE f7 Manual n "emi-Autn nAI!o IJI MIl~.hi""
Mr.Ln5.J _LQW.=4Q2.). (Xv Ii. a.hi~I lpQsmLr! !:IEATIBEAH!EtH (OW-4Q7l
Nllit ( e/(; r;ie I 1r;11
Temp. Ran~1 None
Tlifi gilln /Juyi roo
Time Ranoe None
iJlc kfl(JC
ALL GROOVE & FILLET Other N/A
{See Manufacturing DWG) _GAs_(.aw::goal Gas(es) Flow Rale(! Imin)
snt bOo ~ Ar 99.99%(GTAW) 10-30
Shielding
Khf p!~ trlT
Backing None None
(Kho fir r;'l(ml RooI Gao! iJf:') Max.3.2 (V~! ham)R~laina None Khi too vet
(/li:ll 101) B~chIno DYe~ Base I Weld 0No Trai I inQ None None

(.'tfi,LLie1LiXl .bQnJ. ....BASE...MEIALS(aW-403) iJ?fuO'fll)... pbBll . .1sY_lblJiij ...lE.CHN I QUE (DW=A101


P-No. 1 Gr .No.
---1,2 10 P-Ho. 1 Gr.No. 1,2 Klc/J (hf&c nc han
GTAW: 5-13
Tieu C.nWII ~ I lieu Orifice or Gas CUDSize(mm)
or Spec. Type and Gr. AiSA-283 Grade C or Eguiv. K.I"Ioonocscn lit .w Ilan ain kim IfXJ i han
(~ daylliiti tan) Thick Range(mm) Contact Tulle to Wor~ Distance(mm) SAW: 25-35
/.9 ( I i~-IJ Crt .tXJa .{)a~ 5~nr; -
Base Metal G-oove 5-200 Fi Ilel Unlimited Osci Ilat ion None
GTAW: max. 14mm
fJ;J 16ng kim /fXJi han Han IMn{} hC9C a all ~n{) (SAil', GrAff) [Jan (GrAI'I)
Deposited Weld Metal
SAW: max, 200mm
Groove (Include GTAW) Stringer or WeaveBead
Stringer o Weave
Fi Ilet Unlimited wrYflg phap lem SI;Ich BBnh SI;Ich evc Mai
fJ.r&ngk Iah ong Method of Cleaning o Brushing 0Chippina o Grinding
Pipe Dia. (mm) Unlimited Bi~n OIC aO'{I / a a lI.J'n EJo
day to i da fro i too Mn
e.;, GTAW: max 3.2, SAW: max 6 Single or Multi.Electrode0Slngle o Multi.
Max. ThlCk per Pass(mm) PtuO'ng pMp 8ackci7iping

(J:f_fLf..JJanJ....EOSlJlON. (QW::40.5) Method ot Back Gouging D Arc Air GouQil10 o GrinDing


POSI I Ion(s) GROOVE All Fillet All Lup l19n £t:m/iJa fJa fJ.:m
P/w IIg pfItJp han u i1'Fl{) Len Xu6ng Multi or Single Pass(per side) 0M ..Jlti. o Single
Progression of ver ucai Posi i on Duo D Down (Ren bOng Ma) Peening DYes o None
(Ilia. nhie. tl eSEI:lEAI (aW-406.1 (_etn £ f2/:N. Qi 'l au«
Qt.r<.l FILLEBlEl.ECI. C!:lABACI,{OW-1Q4,4Q~l
NfI/ef ui; gia nf)let (01 t!)leu( 17) Kiev den ctwye'n k illl IfXJ i ,alUlI·rCMJ
Preheat Temo. Min. 10 Metal Transfer Mode for GMflW/FCAW N/A
Kiev VB k Ich ttuoo eJ len Cf(C
Nhlft ('19 d;uyl.'l lap fan nlii( ("C) Tu~gsten Electrode Type and Size EWTH-2,1/l 3.2 (GTAW)
Interpass
..errp. Max. 250 LfXJ I thlJ'ic
OilY t r i ote /1!1i~t Flux Type Neutral (SAW)
Prehea! Tenp. Min. None Chi I x(Jc lac
Supp,(Powder)F I II er None
salOp (Kim /fXJI ptx,i) Fi Iler Metal Current /Po lar i 1y {JiM ap Toe eJQ
Laver Process F.. A- SFA- Illi i '-i:1I /19/1 KhYI (lwe LfXJ I Dong a ien Vol t. Trv.Speed Other
No. No. No. No. MS Class Size(mnl Type Amp. Range Range (em/min)
As Req'd GTAW 6 1 5.18 ER70S-6 <112.4 DCS? 90-184 9.5-18 6-15
W3.Zor
As Req'd SAW 6 1 5.17 F7A(?)6 OCR? 587-740 30-39 37-76
$4.0
As Req'd SAW 6 1 5.17 EM12K 12x60 DCRP 587-740 30-39 37-76
• Closedto outchamber:None • Alloyelements:None • Supplemental Filler Metal: None
• Use 01 thermalprocesses:None • Filler metal product form: GTAW: Solid, SAW: Solid • Recrushed slag: None
Rev.
Prepared by ME Dept. Engineer Reviewed by ME Dept. Leader Approved by Director
No.

0
H·\-\
"k£:;-~
.~(I~
,r-~~ -J~LV ~~o,~,~
D I" '2c ~----r';\.i ~p"",v.1'~
I

23OF
17 of 80
38
PROCEDURE QUALIFICATION RECORD (PQR)
Page No. I of 4
Procedure Qualification Record No. PJ-GT.SA-AP./-930 Date A UG.J6,20 I 0
Welding Process(es) GTAW+SAW Draft WPS No. DWI-GT.SA-AP.I-930
Type(Manual, Machine, Semi Auto) MANUAL + MACHINE
Bead Speed Electrode
Typical Joint Design Process Amperage Voltage

WddlllgRec·ordNo. R-IOC0007-PQOI J GTAW 140 14 f/J2.4


w 2 GTAW 140 15 8 f/J2.4
3 GTAW 170 15 10 fP3.2
4 GTAW 180 16 10 f113.2
5-6 SAW 550 30 35 fP4.0
7-8 SAW 600 32 40 fP4.0
9-10 SAW 580 - 590 32 38-40 f114.0
11-12 SAW 580 32 40 f114.0
/3-15 SAW 600 - 620 31 -32 40-42 f/J4. ()
16- 17 SAW 600 - 620 32 40-42 fP4.0
18-19 SAW 600 32 38 f/J4.0
20-22 SAW 580- 590 30 35 f/J4.0

BASE METAL JOINT


Material Specification _ SA516-65N170N DUAL Type of Weld Joint SINGLE V-GROOVE
P No. / Gr. No. /,2 to P No.1-Gr. No. 1,1
Thickness of Test Coupon 39mm POSITION
Diameter of Test Coupon NIA Position of Weld Groove GTAW: 3G(VERTICAL-UP)
SAW: IG(F'LAT)
FILLER METALS
Filler Metal F-No. 6 TECHNIQUE
Filler Metal Analysis A-No. 1 Single or Multipass (per Side) MULTIPLE PASS
SFA-No. GTAW: 5.18, SAW: 5./7 No.ofElectrode(s) SINGLE
AWS Class GTA W : ER70S-6(SOLlD) Stringer or Weave Bead GTA W: STRINGER& WEA VE
SA W: F7A(P)6-EM12K SA W : STRINGER
Brand Name GTAW: ST-50.6 (HYUNDAI)
SAW: M-12K xS-717 (HYUNDAI) PREHEAT
Deposited Weld Metal Th'k Preheat Temp. MIN. 70 t'
GTAW: Zmm, SAW: 32mm Max. Interpass Temp. 250 t'
Consumable Insert NONE Maintain Preheat Until PWHT NONE
Supp. Filler Mctal NONE Alloy Flux NONE
Alloy Elements NONE Flux(GT AW) NONE PWHT Condition SEE PAGE NO.2 OF 4
l)NoPWHT
FLUX 2) Minimum PWHT
Type NEUTRAL Size 12 x 60 3) Maximum PWI IT
Maker S-717 (HYUNDAI)
OTHERS
GAS(GTAW) Gas(cs) Mixture Flow Rate Peening NONE Oscillation NONE
Shielding ARGON 99.99% 8-10/lmin. Retainer NONE Chamber NONE
Trailing NONE NONE NONE Recrushed Slag NONE
Backing NONE NONE NONE Max. Heat Input GTA W : 17,280 Jlcm
SA W: 30,343 Jrcm
ELECTRICAL CHARACTERISTICS Max. Th'k of Each Pass GTAW: 2.5111111,
SAW: 6.0mm
Current / Polarity GT: DCSP(NO PULSE), SA : DCRP Min. Qualified Th'k NIA
Tungsten Electrode Type/Size EWTIt-2, f!f 2.4(GTAW) Mode of Metal Transfer NIA
Use of thermal processes NONE

Wl-QA-02·04A(I) I PAGE: Doosan Mecatec Co. Ltd.

24 of 38
18 OF 80
PROCEDURE QUALIFICATION RECORD (PQR) Page No.2 of 4
Procedure Qualification Record No. PI-GT.sA-AP.I-930
lOCOOO7-HT-OI,
POSTWELD HEAT TREATMENT Report No.: lOCOOO7-HT-02

PWHT Loading Heating Rate Holding Coo ling Rate Unloading


Condition Temp.r'C) ("Cthr) Temperature Time (C/hr) Temp.(C)

NOPWHT NIA

MIN. PWHT 280 17 78 'CIHr 595 'C 55min. 48 17IHr 280 'C

MAX.PWHT 300 V 20 'Clllr 630 'C 615mil'. 21 VIHr 300 'C

TENSILE TEST(QW-150) Report No.: 1'-1008/0-01

Size(mm) Area Ultimate Unit Stress (kgf/mm') Character of


Specimen No.
Width Th'k (mm') Load(N) N/IlllII' Failure & Location

NO PQ01-Al 19.07 37.99 724.47 409,106.2() 564.70 DUCTILE & BASE METAL
PWIIT PQ01-A2 /9.11 37.80 722.36 409,553.90 566.97 DUCTILE & BASE METAL

-MIN. PQ01-NI 19.12 37.87 724.07 394J.I05.10 544.29 DUCTILE & BASE METAL
-
PWHT PQOJ-N2 19.10 38.22 730.00 394,694.90 540.68 DUCTILE & BASE METAL

PQOI-Xl 19.05 37.73 718.76 365,318.50 508.26 DUCTILE & BASE METAL'
MAX.
PWHT PQOI-X2 19.08 38.26 730.00 370,004.30 506.85 DUCTILE & BASE METAL

GUIDE BEND TEST(QW-160) Report No.: B-/OO81O-0J


- -
,
Type and Figure No. Result

TRANS. SIDE BEND (PQOI-A-SI) (QW-462.2) ACCEPTED(NO OPE'N DEFECTS)

NO TRANS. SIDE BEND (PQOI-A-S2) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)


PWHT TRANS. SIDE BEND (PQOI-A-S3) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

TRANS. SIDE BEND (PQOI-A-S4) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

TRANS. SIDE BEND (PQOI-N-Sl) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

MIN. TRANS. SIDE BEND (PQ01-N-S2) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)


PWHT TRANS. SIDE BEND (PQOI-N-S3) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

TRANS. SIDE BEND (PQOI-N-S4) (QW-462.2) ACCEPTED(NO OPEN DEF'ECTS)

TRANS. SIDE BEND (PQ01-X-Sl) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

MAX. TRANS. SIDE BEND (PQ01-X-S2) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)


PWHT TRANS. SIDE BEND (PQ01-X-S3) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)
-
TRANS. SIDE BEND (PQOI-X-S4) (QW-462.2) ACCEPTED(NO OPEN DEFECTS)

WI-QA-02-04A(1) I PAGE: Doosan Mecatec Co. Ltd.

25 of 38
19 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
Page No. 3 of 4
Procedure Qualification Record No. PI-GT.SA-AP.I-930

I-100810-01A,
Size: 1OTxlOWx55L(mm)
TOUGHNESS TEST(QW-170) Report No.: I-IOO81O-01N

Test Impact Lateral Exp. Drop Weight


Specimen No. Notch Location Notch Type
i Temp.Ce) Values (J) %Shear mm Break No Break
_
PQOI-A-FW-I
Upper 86.48 - * A verag« -
PQOI-A-FW-} Surface Weld 81.47 - - 84.95 Joules
PQOI-A-FIV-J

!'QOI-A-MW-I
(WililiIl1.6mm) 86.89
125.31
-
._
-
-
-
* Average
--
Middie Weld
!'QOI-A-MW·]
(3/4 T1,'k)
93.45 - -_ 10/.86 Joules
_
/'(IOI-A-MW.] 86.81 - _ -
PljOl-A-CW·l
Center Weld
64.13 - - * Al'l!rllge -
PfJ01-A·CIY·2
(112 TII'k)
86.43 - - - 83.05 Joules
PQOI·A-CW-J 98.58 -_ - - -
PQ01-A.RW-I

PQOI-A-RW-2
Root Weld
78.68
87.93 - - -
-
* AveraQe
82.39 Joules
-
(Withill1.6mm)
NO
PWHT
PQO.I-A-RW-J

P(!/II-A-FH-I
Upper
CHARPY
V-NOTCH _30 Z7
80.56
94.24
_.
_
~
w.
-
*AJ'cmge
-
-
(2mm)
/'QOI-A-HI-2 Surface J1AZ 129.44 - .. - 120.07 Joules
f-
p(!OI-A-FfI-3

!'QUI-A.-MII-/
(Wtthin I.timm)
-- -- 136.52
65.23
-
-
-
-
-
* Average
-_
PQOI-A-MH-2

PQOI-A-MIf-J
MiddieHAZ
(314 Th'k)
97.95
124.89
-- -_. 96.02 Joules
-
_
_.
1'0.01..1-01-1 75.32 - '"Average; -
['QOI-A-CIf-Z
CellterHAZ
(112 T"'k)
76.84 -_
I

+ - 109.13 Joules
_
PQOI-A-CN-3 175.22 _ - -_
PQOI-A-Rl{-I
Root "AZ
95.42 -_ * Al/erage
PQOI-A-lUf-Z
(Within 1.6mm) 87.20 - _
132.73 Joules
PQOI-I1-RH-3 215.58 - - -
PQOI-N·FW-I

f'QOI-N.FW-Z
Upper
Surface Weld
78.36
76.08
-- -
~
* A~r(lge
75.33 Joules
-
(Within1.6mm)
PQ01-N-FW·J· 71.55 - - - -
!'Q0I·N-MJ+CI ,

!'QOI-N.!IfW-2.
Middle Weld
91.10
68.57
-
.-
-
-
* Average
79.98 Joules
-
-
PQOI·N-MW·3

PQOI-N·CW-I
(3/4 Tlt'k)
80.27
82.18
-_ -
-
-
* Average
-
~
1'l}!II-N·CW.]
Center Weld
(112 Th'k) 77.60 -- - - 90.S(} Joules
PQOI-N·CW-J 112.62 - - -
.['QOI-N·RW-I
Root Weld
117.10 - - *Average ~
PQOI-N.RW·2
(Withill1.611l1fl) CHARPY
74.56 - - 96.22 Joules
_
MIN. f'QOI-N-RW.J
V-NOTCH - 30 t'
97.00 - - -
PWHT P(jOI-N-FIf-l
Upper (2mm)
135.23 -
- - * AI/erage -
{'QOI-N-FH-2 Sur!aceHAZ 176.08 - -. 153.91 JOllies
PQOI-N.FH-J (Witlli" l.timm) ]5(}.42 - - - -
PQOI·N-MH·I
MiddieHAZ
97.39 - I - * A "i!rage -
l'QOI·N·MH-l
(314 T/t'k) 238.21 - - 201.20 Joules
PQOI-N-MIf-J 267.99 - - - -
p(!OI·N·CH·I
Center HAZ
77.22 -._ - * Aver4ge -
{'QOI-N-CN-l
(112 Th'k) 123.25 - 122.17 Joules
PIIO/-N-elf-J 166.04 - . - -
Pf!.OJ~N~RH~1
RootHAZ
135.69 - - *Al)enlge -
PQOI-N-RH-]
(Within I.timm)
162.34 - - 142.35 Joules
PQaI-N-R/I-J 129.03 - - - -
WI-QA-02-04A(1) I PAGE: Doosan Mecatec Co. Ltd.

26 of 38
20 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
Page No.4 014
Procedure Qualification Record No. P1-GT.SA-AP.I-930

Size:10Tx10Wx55L(mm) TOUGHNESS TEST(QW-170) Report No.: I-100810-01X


Test Impact Lateral Exp. Drop Weight
Specimen No. Notch Location Notch Type
Temp.CC) Values (J) %Shear mm Break No Break
P(J.Ql-X-f"W-1
Upper 60.76 - . - * Average -
P(J.II1-X-f"W-1 Surface Weld 62.66 - - 65.11 Joules
!'Qlil-X-f"W-l (Witllin1.6mm) 71.90 - i - - -
PQtll-X-MW-1
Middle Weld
73.81 - I -~ * Average -
PQOI-X-MW-l 102.56 - . 103.88 Joules
PQOI-X-!nV-l

I'IJ01-X-CIV-1
(3/4 Tlf'k)
135.27
115.06
-
-
-- -
* Average
-
-
PQOJ-X-CW-l
Center Weld
(1/2 Tlt'k)
74_56 - - 99.00 Joules
!'QOI-X-CIV-J

PI,JOJ-X-RW-J
107.37
58.28
-- -
-
-
* Average
--
Root Welt!
P(JOJ-X-RW-l
(Within 1.6111111) CHARPY
82.18 - - 82.21 Joule ...
MAX. PqpJ-X-RW-l
V-NOTCH - 30 t'
106.16 - - - -
PWHT PQM-X-FlI-1
Upper
(2mm)
163.62 , - - *Averog« -
PQn/-X-FH-1 Sur!aceHAZ 199.91 - - 170.89 Joules
PQOI-X-FH-J (Within I.timm) 149.15 - - - -
1'QJI/-X-MII-I

P(]flt-X-AfIl-2-
MiddieHAZ
---- -
177.38
f-,?0*96-
- - * Average
-J1J9.66-Joules
-
(3/4 Tit'kj ,
PQOI-X-Mll-J 218.63 _. - - -
!'Q01-X-CfI-l
CellterllAZ
76.08 - - * Alll!1'lJ~e -
PQ01-X-CII·2
(1/2 Tlt'kj
172.64 - - 144.19 Joules
P(101-X-Cll-J 183.86 -
-
I -
-
- -
-
P(101-X-RfI-l
- RootHAZ
91.49 ! .
* Avethge
PQOJ-X-Rli-2
(Within I.timm)
119.96 - .. 118.09 .Joules
PQOI-X-RH-J 142.82 - ~ - -
FILLET WELD TEST(QW-180)
Result - Penetration Into Parent Metal -
Macro Result - - -
OTHER TESTS
RADIOGRAPHIC TEST ACCEPTE1) (REPORT NO. : R-2010C-0007-01)
MAGNETIC PARTICLE TEST ACCEPTED (REPORT NO. : M-PQ-TEST-01)
MACRO TEST NO DEFECT (REPORT NO. : M-100810-01A, M-1O()8J()-0IN, N-Z00810-01X)
Hardness Test REPORT NO. : H-100810-01A, H-I008ZO-01N, H-I00810-01X, H-100810-01B

.:«:
p
NOPWHT
BASE METAL
165.2 -
174.0
VICKERS(HV10)
H,A.Z
198.4 - 209.8 197.3
WELD
-
209.2
BASE METAL
163 - 170
BRlNELL(HB)
H.A,Z
192 - 195 191
WELD
193-
MIN. PWHT 162.0 - 172.2 190,7 - 206.5 189.2 -
203.6 ]61 - 166 176 - 180 176 - 178
MAXPWHT 152.2 - 162.3 179.3 - 194.5 180.6 -
191.7 145 - 154 165 - 169 161 164-
Welder's Name GTAW: C. W.CHOI( #1lfl) Clock No. GTAW: H9701 Stamp No. PQ-OIAINIX
SAW: M.H.OK(~flttJ) SAW: U9238
Test Conducted by H.HEO Laboratory Test Report No. -
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requiremcnts of Section IX of ASME Code
Manufacturer DOOSAN MECATEC CO., LTD

Prepared by Reviewed by Certified by

'-L,~~ ",./I( ~\ .;4'&......« ~~--v::?


Reviewed by ~
' @/;7'~ Reviewed ~
tr,iJ
~ ~
/I..uJ/-a A{!~//J /hfb ~#,/L ~;.c- 't_:,""",
,-=
~~.,.... _,A:. ... ........ '
..,.. ~""
wr-QA-02-04B(1 ) I PAGE: Doosan Mecatec CO.Ltd.

21 of 38
27 OF 80
22 OF 80
23 OF 80
24 OF 80
25 OF 80
26 OF 80
ASME SECTION IX

27 OF 80
Dec.23.2002
Dec.12.2002

28 OF 80
29 OF 80
30 OF 80
Page 82 of 89

31 OF 80
Page 83 of 89

32 OF 80
Applicable Code

~{'- WELDING PROCEDURE SPECIFICATION


QUY TRiNH KY THU~T HAN
ASMES~
ASME 831. 831.1
Doosan Heavy industriesVietNam

SO WPS Ngay SO Rev


WPS No. A-T-0808-218 Date 26.Ju1.2021 Rev. No. 1 Date 12.Aug.2021
SO PQRhO t ro
Supporting PQR No.(S) P8-GT-A.G-891
QuI t r inh han Kleu
Welding Process(es) GTAW TYPE [2]Manual o Semi-Auto o Auto o Machine
Jl5 l nO l (DW-402) 6r~ L~ nhiet 2~OSIWELD ~EAI IBEAIMENI (aW-4Qz)
Nhic f (If) git!l i fx)n
Temp. Rangf None
TI7&i gian ot« i ran
Time Range None
~ckhac
ALL GROOVE & FILLET Other N/A
(See Manufacturing DWGl GAS (DW-40B) Gas(es) Flow Rate( f /m in)
Khf bio II\?
Shielding Ar /99.99% 12-16f
Khf phv t ro
Backing Ar/99.99% 10-15f
(Khe tit chan) Root Gap(mm) Max. 3.5 (V~I ham)Relainer None Khf tao vet
(Trim 1(1) Back inq [2]Yes Base/Weld oNo Tra iling None None
I.LViii. jJ.i_ILCJ)'_bi1.nl _BASE_MET ALS (aW-403) (Ehrr::t.f1I1_ lJh4,o_~
fhuatl IEG~NIQUE (QW-~jQ)
P-No.
Tieu chu6n
8
vilt
Gr .No.
I I~u
---
1 10 P-No.
, 8 Gr. No.
A312 TP304/304L '\.,
1 Kfch m6 han
throe
Orifice or Gas Cup Size(mm) 5-13
A312 TP316/316L
or Spec. Type and Gr. KhoOng ced: tir rID han oen kim 101;1
I han
A312 TP304H or EQ.
- -
(ii? day (lilY; hr;Jn) Thick Range(mm)"t"' Contact Tube to Work Distance(mm) NiA
V9 t lieu CO' Mn Dao oilng
Base Metal Groove 5 -48 Fi Ilet Unlimited Osc iIIa I ion None
E1? lang kim 101;1
I han Han thtJng ho(1c oan ThtJng fJan
Deposited Weld Metal Groove Max. 48 Stringer or Weave Bead [2]Stringer [2]Weave
Fill et Unlimited PhtrO'ng ph8p lam sach fJanh sach £J.,ic Mal

fu'&ng kfnh ong Method of Cleaning [2]Brushing 0 Chipping B Grinding


Pipe Dia. (mm) Unlimited Bien arc don loa wn fJa
E1? day to I da m6 I top han Single or Mul t i.Electrode[2] Single o Multi.
Max. Thick per Pass(mm) Max 3.2 PhtrO'ng phap Backchlplng

(_l1_ u:b.a.a1 zcs II ION (QW-405) Method of Back Gouging [2]Arc AirGouging [2]Grinding
Posi tion(s) GROOVE All Fill et All Lrrp han wnlfJa fJa wn
PhtrO'ng ph8p han oltng Len Xu6ng Multi or Single Pass(per side) BMulti. B Single
Progression of Vert ical Position Bup Doown (Ren bOng bua) Peening DYes [2]None
[ala ab.le. u eBE~EAI (aW-~Q6) (Ch/{t aill g_ia au» a,a;i EIII EBLEI ECI CHABACI (lllh1ll4 409)
Nh/~ t 00 gla nhle t tol thieu('C) Kilu dch chuyen kim 101;11(GM,IW/FCAW!
Preheat Temp. Min. 16 Metal Transfer Mode for GMAW/FCAW N/A
Kle'u va k fch ttxrac a I~n Cl/C

Nhlet ail chuyen krp Ion nhOt ('C) Tungsten Electrode Type and Size EWTH-2,9) 3.2
Interpass Temp. Max. 150 LOI;1I thuoc
Duy tri gla nhlet Flux Type None
Preheat Maintenance None ehOt xuc tee
Supp.(Powder)Fi Iler None
salop (Kim loa I ~tiJ) Fi Iler Metal Current/Polarity oten ap tsc 00 Khac
Layer Process F- A- SFA- I{1I I i~u han Kich throe Loa I Dong a I~n Vol t. Trv.Speed Other
No. No. No. No. ..A~S...J;J.aS$ Size(mm) . Type Amo. Ranae Ranae (cm/m in)
1 st&
GTAW 6 8 5.9 't Note 1
,
~ 02.4 DCSP 100-172 10-16 8-13
\.
balance

Note:
\ 1. For 304/304L:ER30BL;For 304H: ER308H; For j16i31~L: ER:31'6L
(

Rev.
Prepared by Reviewed by Approved by Reviewed by
No.
~() V,~~n~~ 1
1 ~)2.~. ~~J~~
f. T. -'fj /2u')rJ ~of_ 1 A!/vt1/;;{ ~.f4.lJ
33 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(1/2)
Procedure Qualification Record No. P8-GT-A. G-891 Date MAY 14,2010
--
Welding Process(es) GTAW D-WPS No. D W8-GT-A. G-891
--
Type(Manual, Machine, Semi Auto) MANUAL
- - Bead
Typical Joint Design Process Amperage Voltage Speed (em/min) Electrode Size
No.
45' 1 GTAW 110 10 8 (/)2.4mm
~-
-, -
;;; 2-3
4-7
GTAW
GTAW
150
160
13
14
10-11
11-12
(/)2.4mm
(/)2.4mm
'y. N ~
-- 0 8-13 GTAW 175-180 15-16 12-13 (/)2.4mm
-H
~'i 0 24 , 14-17 GTAW 175-180 15-16 11-12 (/)2.4mm
~ W' I-
N
18-20 GTAW 170 15
-BLANK-
12-13 (/)2.4mm

2:0±O.5.1,1. Unit: mm
-
BASE METAL JOINT
Material Specification SA 240-304H Type of Weld Joint SINGLE V-GROOVE

PNo. 8 Gr. No. 1


to -_
to
SA240-304H
PNo.
-- -
8 Gr. No. 1 POSITION
Thickness of Test Coupon 24mm
--
Position of Weld Groove 3G (Vertical-up) Fillet -
Diameter of Test Coupon NIA
TECHNIQUE
FILLER METALS Single or Multipass (per Side) MULTI-PASS
Filler Metal F-No. 6 No. of Electrode(s) SINGLE
Filler Metal Analysis A-No.
- - 8 No. of Clad Layer NIA
SFA No. 5.9 Stringer or Weave Bead WEAVE
AWS Class. No. ER308H
Brand Name SMP-T308H (SeAH ESAB) PREHEAT
- Preheat Temp. 16 t:
Deposited Weld Metal Th'k _ 24mm
-- Max. Interpass Temp.
- -
150 t:
Consumable Insert NONE Maintain Preheat Until PWHT
Supp. Filler Metal NA NONE
Alloy Elements
-
NA Alloy Flux NA
--
PWHT
FLUX PWHT Temperature NONE
Type NA Size - & Holding Time
--
~
- -
-
Maker
OTHERS
I
GAS Gas(es) Mixture Flow Rate Peening NONE Oscillation NA
Shielding ARGON 99.99% 10-14 -tlmin. Retainer NONE Chamber NA
- --
Trailing NONE - - Recrushed Slag NA
Backing ARGON 99.99% 4-6 Nmin. Max. Heat Input 15,709 Jlcm
- - Max. Th'k of Each Pass
-
2.5mm
-
ELECTRICAL CHARACTERISTICS Mode of Metal Transfer NA
Current / Polarity DCSP (NO PULSE) Flux(GTAW)
-- NONE
- Backing NOBACKlNG
Tungsten Electrode Type/Size EWTh-2, (/)2.4 Grinding NONE

TENSILE TEST(QW-150) Report No.: TIB-10COOOI-PQ01-001


Size(mm) Area Ultinlate Total Ultimate Unit Type of
Specimen No.
Width Th'k I
flJUtl)'. Lbad(kg_t), Stress(kgf/tmtf,), Failure & Location
PQOI-Tl 19.01 21.36 406.05 26,629.16 65.58 DUCTILE & BASE
PQOI-T2 19.11 21.20 405.13 26,586.75 65.62 DUCTILE & BASE
-BLANK-
I
WI-QA-02-04A(l) I PAGE: Doosan Mecatec Co. Ltd.

34 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(212)
Procedure Qualification Record No. P8-GT-A. G-891
--
GUIDE BEND TEST(QW-160) Report No.: TIB-I0COOOI-PQOI-001
Type and Figure No. Result

--
SIDE BEND (PQOI-Sl) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
SIDE BEND (PQOI-S2) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
SIDE BEND (PQOI-S3) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
- -
SIDE BEND (PQOI-S4) (QW462.2) ACCEPTED(NO OPEN DEFECTS)

TOUGHNESS TEST(QW-170)-NONE
Report No.: - -
Specimen No. Notch Location Notch Type
I Test
Temp.CC) #-1 #-2
Impact Value (J)
#-3 Av:erage
_t-- -BLANK- ,_,

!. ~'
I -

1 . __ .

:
1_----- - - -

FILLET WELD TEST(QW-180)


Result NA Penetration Into Parent Metal NA
--
Macro Result NA

OTHER TESTS
Ultrasonic Examination RE,PORT NO. (U-I0COOOI-PQ-Ol) : NO DEFECT
Liquid Penetrant Examination REPORT NO. ( P-I0COOOI-PQ-Ol) : NO DEFECT
Chemical Analysis REPORT NO. (TAP-006047 & TAP-006051)
C: 0.06, Si: 0.38, Mn : 1.92, P: 0.013, S: 0.005, Ni: 9.93, Cr: 19.38, Mo : 0.05, Cu: 0.06,
Bi: 0.001, Ti: 0.01, Nb : 0.01, Br: Not Detected.
-
Ferrite Test REPORT NO. (TAP-006053), as per ASTM E 562, 5.7%
REPORT NO. ( FE-I0COOOI-PQOI-00l), by Ferrite Scope, 5.1- 6.0 %
Macro Test REPORT NO. (M-I0COOOI-PQOI-00l) NO DEFECT

Welder's Name C. W, CHOI Clock No. H9701 Stamp No. GT-PQOl


- -
Test Conducted by H,HEO Laboratory Test Report No. 10COOOI-PQOI

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of Section I X of ASME Code

Manufacturer DOOSAN MECATEC CO., LTD


-
Prepared by Reviewed by Certified by Reviewed by Reviewed by
p
~ . ..AI'? ~ C,#.C#O ~·W~ ~~~p 'Y fj (u
/9- ,vA?, -.,;;u:4l) l(j - f..{c.:.J .....)Dlo' . 1'7 - ft,~-)-tJIO ~
):ISBCT H. J. Park/Da ~t?·-t.-/DI
r
WI-QA-02-04B(I) I PAGE: Doosan Mecatec Co. Ltd.

35 OF 80
j?J?t~Mt" WELDING PROCEDURE SPECIFICATION
QUY TRiNH KY THUAT HA.N
Applicable Code
ASME SECT. IX
ASME 831.3 & 831.1
Doosan Heavy industries VietNam
56 WP5 N,qay 56 Rev
WPSNo. A- TA-0808-200 Date 26.Ju1.2015 Rev. No. 2 Date 08.Sep.2021
SO' PQRfij t ro'
Supportino PQRNo.(S) P8-GT.SA-A.I-1318
Qui tr inh han Kle'u
Welding Process(es) GTAW&SAW TYPE [i] Manual o Semi-Auto DAuto [i] Machine
Ai) i nO i (QW-402l LXv I~ nhiet 2POSTWELDHEAT TREATMENT(QW-407)
Nhi€f of) gi&i ton
Temp. nono. None
TliJi gian gi&i hQn
Time Ranoe None
A(ic khsc
ALL GROOVE & FILLET Other N/A
{See Manufacturing DWG) GAS (QW-408l Gas(es) Flow Rate{ t /min)
Khf bOo v¬ Ar99.99%
Shielding 12-16
Khf ph,J t ro
Backing Ar 99.99% 10-15
(Khe h{y chan) Roo t Gap( mm) Max. 4.5 (V~t ham)Retaine None Khf tao vet
(TOm 1(1) Backing o Yes Base/Weld
[i] No Trai ling None None

{.VQ_ t. Lie.1i.m Ma2 BASE MEIALS (QW-403l Lehrrt.aa 12haDIf.¥. thlJiJ.t2 IECI:lt:j1
QUE (QW-410l
P-No. 8 Gr .No. 1 to P-No. 8 Gr .No. 1 Kfch thrac nrl han
--- A312 f P304/3u4L Orifice or Gas Cup Size(mm)
GTAW: 5-13
Tieu churin v¢t I i€u
A312 TP316/316L
or Spec. Type and Gr. A312 TP304H or Eg.
Khocing csct: tit nrl han ae'n kim 10()i han
(~ day gjtrj tan) Thick Range(mm) Contact Tube to Work Distance(mm) SAW: 25-35

It(i t I ieu CO' ron Dao o¢ng


Base Metal Groove 5-50 Fi Ilet Unlimited Osci Ilat ion None

£Q lang kim 10()I han GTAW: max. 14 mm Han th6ng ho¢c d en Th6ng fJan
Deposited Weld Metal Groove SAW: max. 36 mm Stringer or Weave Bead [i] Stringer (GTAWI SAW) [i] Weave (GTAY
Fi Ilet Unlimited PWrmg phap lam SQ ch eanh sach fJ,Jc Mai
£J.rangkfnh 6ng Method of Cleaning [i] Brushing [i] Chipping [i] Grinding
Pipe Dia. (mm) Unlimited fJi€n arc don loa £lin fJa
£Q day t6 i da .m5 i lap han GTAW: max 6, SAW: max 8 Single or Multi .Electrode[i] Single o Multi.
Max. Thick per Pass(mm) Phrang phap Backchiping
{.11 tt: [ tmal ~OSIIIQt:j(QW-405l Method of Back Gouging [i] Arc Air Gouging [i] Grinding

Posi t ion(s) GROOVE GTAW: All, SAW:Flat Fillet N/A Lap han £lm/fJa fJa £lin
PhrO'ngphap han o(tng Len Xu6ng Multi or Single Pass(per side) [i] Multi. D Single
Progression of Vertical Position [i] Up D Down (Ren blJng bee) Peen i ng DYes o None
{.aia anie.tl ~8EI:lEAI(QW-406l (_Chi1t ehl ais !._{)ienwc2 FILLERLELECT. CHARACT.(QW-404,409)
Nhi€ t oQ gia nhi€ I t6i th i€'u( 7::) Kieu qch chuyen kim 1000i (GlIAW/FCAwj
Preheat Temp. Min. 26 Metal Transfer Mode for GMAW/FCAW N/A
Ki€'u va k fch throe a i€n arc
Nhle't oQ chuy€'n lap Ian nfij t (7::) Tungsten Electrode Type and Size EWTH-2,~2.4 (GTAW)
Interpass Temp. Max. 176 LO()i thwc
Duy tr t gia nhi€t Flux Type Type: Neutral, Trade name: Superflux300S
Preheat Maintenance None Cfij t xuc tsc
Suon.I Powder If i Iler None
salOp (Kim 10()i pro) Fill er Metal Current/Polarity £J!enap T6c o¢
Layer Process F- A- SFA- tV 1 I i~u him Kfch throe LO()i Dong oien Vol t. Trv.Speed Other
No. No. No. No. AWSClass Size(mm) Tvpe Amo. Ranoe Ranoe (cm/mi n)
1st. &
GTAW 6 8 5.9 Note 1 Cll2.4 DCEN 120-200 12-18 8-12
Balance
Balance SAW 6 8 5.9 Note 2 Cll3.2 DCEP 400-550 26-35 35-50
Note:
1. For GTAW process: 304/304L: ER308L; For 304H: ER30BH; For 316/316L: ER316L.
2. For SAW process: 304/304L: ER30BL; For 304H: ER30BH; For 316/316L: ER316L.

Kev.
Prepared by BMET Eng' Reviewed by BMET Eng' Approved by BMET DL Reviewed by
No.

ri) J' C e_ ,JRtu71 -r: G PhkCV)ll' ~ AiC- N~ /tIf(()jc.-


2
O~· 5ap·2al....J «.s: ~J C)g_ ~ e» . .2..0..2-j_

36 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(1/3)
Procedure Qualification Record No. P8-GT.SA-A.I-BI8
----_._-- -_. __ ---- Date
----
FEB. 28, 2013
-
Welding Process(cs) GTAW+SAW D-WPS No. - _.
W8-GT.SA-A.I-1318
Type(Manual, Machine, Semi Auto) MANUAL+MACHINE
Bead Speed Electrode
Typical Joint Design Process Amperage Voltage
No. (em/min) Size(rnm)
1 GTAW 120 11 7 ((>2.4
..
-1---·1----1
2 GTAW 170 15 12 ((>2.4

50° =r
._-
GTAW 200--'-U-- ·u---·.p-2.-4-
.-
4 GTAW 200 17 15 ((>2.4
S--s;"W 500 .~.~ ((>4.0
-_._-_.. _. ----._
6 SAW 480 29 49 ((>4.0
-- -- ------
rv=v:": 11 12"'''/-----. 7 SAW 475 30 51 ((>4.0
9 10 \
8 SAW 485--30- 5-0-+--;'4.0-
r----- - -- ----- -- ....-.----.
SA: 18
7 8 I 9 SAW 490 30 50 ((> 4.0
25 6 '-10- SAW --500 --r---- 30 51-:---1--((> 4.'0-
5 ~l-r----sAW-
--- ._---
.~
-
31
- -
49 ((>4.0
--
12 SAW 530 ((>4.0
I GT : 7
3
2 1.6±O.8 I r- -r----- - -. --
31
--
49
---
I {1l.{1ll1rr---+ \
ro
2.4±~ UNIT [mm]

PLATE:SA240-304
BASE METAL JOINT
Material Specification ~240-304 __ .__ __ _ Type of Weld Joint SINGLE V-GROOVE
to SA240~304 __ ___
P No. 8 Gr. No. 1 to P No. 8 Gr. No. 1 POSITION
Thi-cknessof Test Coupon
Diameter of Test Coupon
-"---'-
25mm
NIA
Position of Weld Groove ----_.
GT: 3G (UP-HILL) ...
SA: 1G (FLAT)
FilIet - __
_._--- --- ---
TECHNIQUE
FILLER METALS Single or Multipass (per Side) MULTI-PASS
Filler Metal F-No. GTAW: 6, SAW: 6 No. of Electrodets) SINGLE
- -- --_ .. --- ---
Filler Metal Analysis A-No. 8 No. of Clad Layer NIA
---
SFANo. GTAW:5.9, SAW: 5.9 Stringer or Weave Bead GTAW: WEAVE
AWS Class. No. GTAW: ER308L. SAW: ER308L.Flux: Sliperjlllx300S SAW: STRINGER
- -.--_. -- -- --- .-
Brand Name GTA W: ER308L (KISWEL) __ PREHEAT
SAW: YS-308U Supeljlllx300S (HYUNDAJ) Preheat Temp. Min. 16 Deg. C
Deposited Weld Metal Th'k -- Gr: 711U1I ---,- Max. lnterpass Temp. ..l_70De&.!;
.- -- ---
SA: 18 mm Maintain Preheat Until PWHT
--
Consumable Insert NONE NONE
Supp. Filler Metal NONE
AIloy Elements NONE Alloy Flux NONE PWHT
FLUX PWHT Temperature NA
Type NEUTRAL Size lOx 65 & Holding Time
Maker _SlIp.!!.:(I"x300S (HYUNDAl!
OTHERS
GAS(GTAW) Gas(es) Mixture Flow Rate Peening _!!_f!Nl! _ Oscillation NONE
Shielding ARGON 99.99% 1O~1511min Retainer NONE Chamber NONE
-. -
Trailing NONE
.- .-. Recrushed Slag NA
Backing ARGON 99.99% 5~811min Max. Heat Input GTAW: 13,714 J/cm
SA W : 20,498 .l/cm
ELECTRICAL CHARACTERISTICS Max. Th'k of Each Pass GT:
-.~
2.5 mill,
---
SA: 4.5mm
----
Current / Polarity GTAW : DCSP Mode of Metal Transfer NA
SAW:DCRP Flux(GTAW) NONE
-
Tungsten Electrode Type/Size EWTh-2, lP2.4mm Thermal process NONE
-
WI-QA-02-04A( I) Doosan Engineering & Construction

37 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(213)
Procedure Qualification Record No. P8-GT.SA-A.I-1318
-
TENSILE TEST(QW-150) Report No. TIB-12C0028-PQ01
Size(mm) Area Yield Strength Ultimate Unit Stress Character of
Specimen No.
Th'kl Width (mnf) - Load(N) iNt;i Load(N) I
N/mnf Failure & Location
PQOI-T1
._----- 24.62 _-u'?01 468.03
-
153,OJ~
--- 326.93 _
.-._-....
284,364 !
607.58 DUCTILE & BASE METAL
-- -
PQOI-T2 24.47 ! 19.05 - 466.15 155,108 332.74 -287,3nj 616.37 DUCTILE & BASE METAL

ROUND TENSILE TEST(QW-150)


Report No.: TIB-12COO28-PQOl

Dia. Test Area YIS TIS Elongation Reduction


Specimen No. Location & Orientation
(¢l, mm) Temp. (mnf) (N/nlll1') (N/nun') (%) of Area(%)

PQOI-AWI 6.25 RT 30.68 340.46 633.87 71.60 81.06 ALL WELD

GUIDE BEND TEST(QW-160) Report No.: TIB-12C0028-PQ01


Type and Figure No. Result
SIDE BEND (PQ01-S1) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
- -- --- ----- ------
SIDE BEND (PQ01-S2) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
----_._._-_._---- - ---------- -----
SIDE BEND (PQ01-S3) (QW462.2) ACCEPTED(NO OPEN DEFECTS)
---- -----. --- --- -----
SIDE BEND (PQOI-S4) (QW462.2) ACCEPTED(NO OPEN DEFECTS)

TOUGHNESS TEST(QW-170)
Specimen Size: 10 x 10 x 55(mm) Report No.: I-12C0028-PQ01
------- -
Test Impact Value (J)
Specimen No. Notch Location Notch Type
Terno.t C \ - fiT T -#-2-T /i.-j--LAverage .-
PQOl
-FW1, FW2, FW3
r------- -----
WELD
(Face within 1.5mm)
Zmm-V
----._----
-196
Shear % I Lateral Exp.
- 2mm-V I
42.23
21 11.44
40.51
I 20 I 1.31
-196 -- 'r--28.46 -~ 29.69
..--- I -----r-----
--
37.81
20 I 1.31
27.45
i 40.18

\ -28.53
-
-
PQ01
-CW1, CW2, CW3
TI2 WELD ---.-- - ---- --
--- ------- ---
Shear % I Lateral Exp. 1511.24 1511.24 1411.20 -
-- ---.--
--_.
PQ01 WELD
(Bottom within
- 2mm-V
---._-_.
-196 - J-
1----- -1---'--
42.89 49.86 48.10
-_. -_.
------
-+
46.95
--
_. - ---- .-- ----
-BW1, BW2, BW3 I.Smm} Shear % I Lateral Exp. 21 11.11 - 2510.97 I 2410.92 -
PQ01
-FH1, FH2, FH3
HAZ
(Face withln I,Smm)
-------
Zmm-V
Shear % I Lateral Exp.
_I -196
-
113.01
-- l 6011.09
121.96
--
I
120.33
--.-- - I--- -
118.43
---
- ---
PQ01
-CHI, CH2, CH3
-
TI2HAZ
- -
- -
--r-
2m111-V
- -
Shear % I Lateral Exp.
-
-196
._-- 52/1.10

-
122.34
6511.17
-
-
-
118.84
6011.07
-
"I
-
6011.26
----

!--
112.61
- -
58/1.'!_
_
-- - --
I - -
-
117.93
-
-

--_. ..
- - - - _. - - -- -- -- - --- - - -- -
PQOl HAZ 2mfll-V _L___~~6·- 104.95 100.19 112.59 105.91
(Bolio", within - - - -- - -- -' - - - -- -. -
-BH1, BH2, BH3 Shear % I Lateral Exp. 5211.02 5010.86 -
l.Smm)
1 58 I 1.17
PQOl
BASE
2mm-V
-- - -- -- .- -
-196 170.80l.
- - -
I 166.94
! 187.18
-- I 174.97
-_--. - -
-B1, B2, B3 Shear % I Lateral Exp. 8411.24 8211.32 9211.35 -
I
FILLET WELD TEST(QW-180)

-- _. -NA-
Result NA._. Penetration Into Parent Metal
- - - - -- '-' - - .--- -- --- ---
Macro Result _. -_. NA
- --' - - - - -- - - -- - - - - -- - .- -
CHEMICAL ANALYSIS Report No.: CH-12C0028-PQOl
- .- ._-

-- .....
·_~tH'm(t
Locaritm ...____ C Cr :Vi .110 :Vb Ta .11/1 .,S·· P S :V CII

Til O.O~ 18..;9 s.u 0.03 0../6 0.01 0.97 0.71 O.OJ 0.01 0.03 0.08

WT-QA-02-04A( I)
I PAGE: Doosan Engineering & Construction

38 OF 80
PROCEDURE QUALIFICATION RECORD (PQR)
(3/3)
Procedure Qualification Record No. P8-GT.SA-A.I-1318

OTHER TESTS
Visual Examination GOOD,' free of defects (no undercut, notch, crack etc.)
-------.------
Radiographic Examination REPORT NO. (R-12C-0028-PQ-OI) NO DEFECT
Ultrasonic Examination REPOR! NO. ( l!-12C-0028-Pq_-Ol) -_---_. ~-. NO DEFECT
.._------
Liquid Penetrant Examination REPORT NO. (P-PQ-2012C-0028-01) " NO DEFECT
. --- -- -- . _----- ------ ---
Macro Examination REPORT NO. (MA-12C0028-PQ01) __ :____ NO D_EFECT __ .
Hardness Test (HV 10) REPORT NO. (H-12C0028-PQ01)
Base Metal H.A.Z Weld Metal
218.9- 224.2 229.6- 238.4 236.3- 244.2 HV10 PQ01
Corrosion Test REPORT NO. (TAP-003238), by ASTM A262-1 0 (Practice E), Not Defected
Ferrite Test 6.4 - 7.4 FN / ACCEPTED
REPORT NO. (TAP-003240) , by ASTM E562-11, 6.5 % / ACCEPTED

Welder's Name GTAW: C. W, CHOI Clock No. H9701 Stamp No. _ PQ01 .
SAW: C. W, CHOI H9701
Test Conducted by B.A,KlM Laboratory Test Report No. 12C0028-PQ01

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of Section I X of ASME Code

Manufacturer DOOSAN ENGINEERING & CONSTRUCTION

Prepared by Reviewed by Certified by Reviewed by Reviewed by

J''Z r~~\ -- \)' q-C~10. ~ . "5. (/ J 1'1


~ Fd ·:n:/~ te~·~. ~/7. It./? J, ,;..!/v ) '" / {
WI-QA-02-04B( I) I PAGE: Doosan Engineering & Construction

39 OF 80
WELDING PRCEDURE PAGE 40 OF 80
VP-220003-VA2-FT-0001
SPECIFICATION Rev. No. A

6.2 For steel structure, such as support & platform…

Doosan Enerbility Vietnam


41 OF 80
42 OF 80
43 OF 80
44 OF 80
45 OF 80
46 OF 80
47 OF 80
48 OF 80
49 OF 80
50 OF 80
51 OF 80
52 OF 80
53 OF 80
54 OF 80
55 OF 80
56 OF 80
57 OF 80
58 OF 80
59 OF 80
60 OF 80
61 OF 80
62 OF 80
63 OF 80
64 OF 80
65 OF 80
66 OF 80
67 OF 80
68 OF 80
69 OF 80
70 OF 80
71 OF 80
72 OF 80
73 OF 80
74 OF 80
75 OF 80
76 OF 80
77 OF 80
78 OF 80
79 OF 80
80 OF 80

You might also like