Pump Control Instructions MINK MV 0040-0080 C-D - EN - en

Pump Control Instructions
MINK
with Variable-frequency Drive
MV 0040 C, MV 0060 C, MV 0080 C
MV 0040 D, MV 0060 D, MV 0080 D
instruction manuals,
Get technical data,
service kits
0870166596/A0004_en / Original instructions / Modifications reserved 16/09/2021

Table of Contents
Table of Contents
1 Safety .......................................................................................................................................4
2 Product Description "Keypad" ...................................................................................................5
2.1 Scope of Delivery ............................................................................................................. 5
2.2 Application....................................................................................................................... 5
3 Installation "Keypad".................................................................................................................6
3.1 Wall Mounting ................................................................................................................. 6
3.2 Connecting to the Vacuum Pump .................................................................................... 6
4 Commissioning "Keypad"..........................................................................................................8
4.1 Key Overview .................................................................................................................. 8
4.2 Display Overview ............................................................................................................. 8
4.3 Menu Structure ................................................................................................................ 9
4.4 Changing Values .............................................................................................................. 9
4.5 Remote and Local Control Place ....................................................................................... 9
4.6 Fault................................................................................................................................. 9
4.7 Controlling the Vacuum Pump with Keypad ..................................................................... 10
5 Product Description "Parametrisation-Kit" ................................................................................11
5.1 Scope of Delivery ............................................................................................................. 11
5.2 Application....................................................................................................................... 11
6 Installation "Parametrisation-Kit"..............................................................................................12
6.1 Connecting to the Vacuum Pump .................................................................................... 12
7 Parameter Overview .................................................................................................................13
7.1 Overview I/O Connections .............................................................................................. 13
7.2 Monitoring Group: Menu MON ....................................................................................... 13
7.3 Basic Parameters: Menu PAR G1 ...................................................................................... 14
7.4 Advanced Settings: Menu PAR G2 ................................................................................... 15
7.5 Analogue Inputs: Menu PAR G3 ...................................................................................... 17
7.6 Digital Inputs: Menu PAR G4 ........................................................................................... 17
7.7 Digital Outputs: Menu PAR G5 ........................................................................................ 19
7.8 Analogue Outputs: Menu PAR G6 ................................................................................... 19
7.9 Group Supervisions: Menu PAR G7 .................................................................................. 20
7.10 Motor Control: Menu PAR G8 ......................................................................................... 20
7.11 Protections: Menu PAR G9............................................................................................... 21
7.12 Autoreset: Menu PAR G10 ............................................................................................... 23
7.13 Fieldbus: Menu PAR G11 ................................................................................................. 23
7.14 PID-Controller: Menu PAR G12 ....................................................................................... 24
7.15 System Parameters, Fault and History Faults: Menu FLT ................................................... 25
8 Parameter Description ..............................................................................................................27
8.1 Basic Parameter ................................................................................................................ 27
8.2 Advanced Settings............................................................................................................ 28
8.3 Analogue Inputs............................................................................................................... 30
8.4 Digital Inputs.................................................................................................................... 34
8.5 Digital Outputs ................................................................................................................ 36
8.6 Analogue Outputs............................................................................................................ 37
8.7 Supervisions ..................................................................................................................... 37
2 / 56 Pump Control Instructions MINK MV 0040-0080 C-D_EN_en

Table of Contents
8.8 Autoreset ......................................................................................................................... 38

8.9 Fieldbus............................................................................................................................ 39
8.10 PID Control ...................................................................................................................... 40
9 Troubleshooting .......................................................................................................................42
9.1 Fault Tracing .................................................................................................................... 42
10 Basic Connection Examples ......................................................................................................44
Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 3

1 | Safety
1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If
anything needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything
on the product.
The machine is intended for industrial use. It must be handled only by technically trained
personnel.
Always wear appropriate personal protective equipment in accordance with the local
regulations.
The machine has been designed and manufactured according to state-of-the-art meth-
ods. Nevertheless, residual risks may remain. This instruction manual highlights potential
hazards where appropriate. Safety notes and warning messages are tagged with one of
the keywords DANGER, WARNING, CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if
not prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and
trouble-free operation.

Product Description "Keypad" | 2
2 Product Description "Keypad"
2.1 Scope of Delivery

• Keypad incl. 1 m cable and bracket for wall mounting
• Cable feed through
2.2 Application
The Keypad is intended for:
– Parametrisation of the variable-frequency drive
– Control (e.g. locking and releasing)
– Display of various process values
of the following machines:
– MINK MV 0040 C/D
Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 5 / 56

3 | Installation "Keypad"
3 Installation "Keypad"
The back side of the keypad is equipped with magnets to fix magnetically the manual
control unit either on the vacuum pump or on another part.
• Remove the bracket for wall mounting
• Magnetically fix the keypad on desired place
3.1 Wall Mounting

Installation "Keypad" | 3
3.2 Connecting to the Vacuum Pump

DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
TB CF
• Open the cover of the terminal box (TB).

• Pull the cable of the keypad through the supplied cable feed through (CF).
• Screw in the cable feed through (CF).
• Connect the coupling device of the keypad with the intended interface on the vacuum
pump.
• Close the cover of the terminal box (TB).

4 | Commissioning "Keypad"
4 Commissioning "Keypad"
4.1 Key Overview
Move backward in menu;
Exit edit mode;
Reset faults Scroll menu up; increase value Change control place
Mover cursor left Move cursor right
Stop key Scroll menu down; decrease value Start key
Enter active level/item;

Confirm selection
4.2 Display Overview
Operation status Error
Menu
140.00
Hz
Direction Control place

Commissioning "Keypad" | 4
4.3 Menu Structure

The parameters on the keypad are arranged in menus. An arrow on the left of the dis-
play shows the active menu.
Initial press BACK/RESET key to activate the menu selection (arrow is blinking).
Use the UP and DOWN arrows key to move between the menus.
Press OK key to enter the submenu of a group.
Press BACK/RESET key to return back to former level.
Code Designation Description

REF Reference Reference value
MON Monitor Monitoring values
PAR Parameter Application parameters
FLT Fault System menu
Active fault
History fault
4.4 Changing Values

• Select the parameter to be changed.
• Press the OK key to edit the value.
• Set the new value by using the arrow keys. You can also move from digit to digit with
the arrow keys LEFT/RIGHT if the value is numerical.
• Confirm changes with OK key or ignore change by returning to previous level with
BACK/RESET key.
4.5 Remote and Local Control Place

The LOC/REM key is intended for switching between remote control place and local
control place.
The control place is the source of control where the frequency inverter can be started
and stopped. Every control place has its own parameter for selecting the frequency refer-
ence source.
The remote-control place is determined by parameter and is indicated by an arrow on I/
O or BUS on the display of the keypad.
The local control place is always the keypad and is indicated by an arrow on KEYPAD on
the display of the keypad.
CAUTION!
Before removing the keypad from the vacuum pump, the control place must be reset to
remote control to avoid a fault message of the vacuum pump (error code 52 keypad
communication fault).
The fault massage is only resettable by using the keypad again to change the control
place!

4 | Commissioning "Keypad"
4.6 Fault
When a fault appears, the display with the name of the fault starts to blink.
Active faults are indicated in the submenus F5.0 to F5.9. The memory of active faults can
store the maximum of 10 faults in the order of appearance.
The 10 latest faults are stored in the order of appearance in the fault history F6.0 to
F6.9.
Pressing the OK key on the selected fault shows the following details of the fault:
Code Designation Description

C Code of the fault Ident. No. of the fault
Id Sub code of the fault Some faults have a sub code for more de-
tailed identification.
0 = Fault without sub code
d Day Day according to the operating hours coun-
ter
H Hour Hour according to the operating hours coun-
ter
M Minute Minute according to the operating hours
counter
The fault remains active unless the fault will be reset by BACK/RESET key, by a reset sig-
nal on terminal 10 of the control unit or disconnecting the pump from main power sup-
ply for more than 10 seconds.
4.7 Controlling the Vacuum Pump with Keypad

• Switch to local control place with the LOC/REM key.
• Press the START key to start the vacuum pump.
• Press the STOP key to stop the vacuum pump.
• The speed of the vacuum pump can be changed in the group REF.

Product Description "Parametrisation-Kit" | 5
5 Product Description "Parametrisation-Kit"
5.1 Scope of Delivery

• USB-Stick with appreciate PC software, parameter description and software instruc-
tions
• Connection cable
5.2 Application
The Parametrisation-Kit is intended for:
• Parametrisation of the frequency inverter
• Controlling
• Indication of values
• Saving of set of parameter
of the following machines:

6 | Installation "Parametrisation-Kit"
6 Installation "Parametrisation-Kit"
• Install the PC software on a Computer or a Notebook.
• Connect the connection cable to the USB interface of the Computer or Notebook.
6.1 Connecting to the Vacuum Pump

DANGER
Live wires.
TB CF
• Open the cover of the terminal box (TB).

• Pull the cable of the keypad through the supplied cable feed through (CF).
• Screw in the cable feed through (CF).
• Connect the coupling device of the keypad with the intended interface on the vacuum
pump.
• Close the cover of the terminal box (TB).

Parameter Overview | 7
7 Parameter Overview
7.1 Overview I/O Connections
Terminal Signal
20 Digital Out Ready for operation (open collector)
18 Analogue Out Output frequency:

V
0 V = 0 min-1
10 V = nmax
16 Digital In 6 not available
15 Digital In 5 freely available
14 Digital In 4 Maintenance counter reset
13 Digital Out Ground
5 Ground
4 Analogue In 2* Busch pressure transmitter

4 ... 20 mA
0 .... 2 bar
10 Digital In 3 Fault reset
9 Digital In 2 open = speed control

contact = pressure control
8 Digital In 1 open = stop

contact = start
7 Digital Ground
6 24 V Out
3 Ground
2 Analogue In 1* speed control:

0 V / 0 mA = nmin = 1200 min-1
10 V / 20 mA = nmax
setpoint pressure control:

0 V / 0 mA = 0 bar abs.
10 V / 20 mA = 1 bar abs.
1 10 V Out
A RS485 reference
potentiometer
B RS485
1 ... 10 k

7 | Parameter Overview
7.2 Monitoring Group: Menu MON

Code Monitoring Value Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference HZ 25 Frequency reference to motor control
V1.3 Motor speed Rpm 2 Motor speed in rpm
V1.4 Motor current A 3 Motor current in A
V1.5 Motor torque % 4 Calculated shaft torque
V1.6 Motor power % 5 Total power consumption of the frequency inverter
V1.7 Motor voltage V 6 Motor voltage in V
V1.8 Motor temperature % 9 Calculated motor temperature
V1.9 DC-link voltage V 7 DC-link voltage
V1.10 Unit temperature °C 8 Heat sink temperature
V1.11 Board temperature °C 1825 Power board temperature
V1.12 Analogue input AI 1 % 13 Analogue input AI 1
V1.13 Analogue input AI 2 % 14 Analogue input AI 2
V1.15 Analogue output % 26 Analogue output
V1.18 DI 1, DI 2, DI 3 15 Digital inputs status
V1.19 DI 4, DI 5, DI 6 16 Digital inputs status
V1.24 Process variable 29 Scaled process variable see P7.10
V1.25 PID set point % 20 PID controller set point
V1.26 PID error value % 22 PID controller error
V1.27 PID feedback % 21 PID controller actual value
V1.28 PID output % 23 PID controller output
V1.33 Software Info 1901 Software information

7.3 Basic Parameters: Menu PAR G1

Code Parameter Min. Max. Unit Default ID Description
P1.1 Min. frequency 0 P1.2 Hz 40* 101 Minimum allowed frequency reference
P1.2 Max. frequency P1.1 320 Hz 140* 102 Maximum allowed frequency reference
P1.3 Acceleration time 1 1.0 3000 s 2.0 103 Time from 0 to maximum frequency
P1.4 Deceleration time 1 0.1 3000 s 2.0 104 Time from maximum frequency to 0
P1.5 Current limit 0.2xIH 2xIH A 0* 107 Maximum motor current from frequency
inverter
P1.6 Motor nominal voltage 180 500 V 0* 110 Find this value Un on the name plate from
the motor. This parameter sets the volt-
age at field weakening point to 100%*
UnMotor.
Note: also used connection Delta/Star.
P1.7 Motor nominal frequency 8 320 Hz 140* 111 According motor data
P1.8 Motor nominal speed 24 20000 rpm 4200* 112 According motor data
P1.9 Motor nominal current 0.2xIH 2xIH A 0* 113 According motor data
P1.10 Motor Cos Phi 0.30 1 0.93* 120 According motor data
P1.11 Control Place 0 2 0 125 Run and direction control:
0 = I/O terminals
1 = Keypad
2 = Fieldbus
P1.12 Frequency reference 0 5 0 1819 Selection of reference source:
source 0 = Analogue input 1
1 = Analogue input 2
2 = PID reference
3 = Motor potentiometer
4 = Keypad
5 = Fieldbus
P1.13 Start function 0 1 0 505 0 = Ramping
1 = Flying start
P1.14 Stop function 0 1 0 506 0 = Coasting
1 = Ramping
P1.15 Torque boost 0 1 0 109 0 = Not activated
1 = Auto torque boost
P1.16 Show all parameters 0 1 1 115 0 = Only basic parameter
1 = All groups
P1.17 Service counter 0 65535 h 0 1899 Service counter
*depending on motor and machine sizes

7.4 Advanced Settings: Menu PAR G2

P2.1 Start/Stop logic 0 3 0 300 Logic = 0:
Start sgn 1 = Start forward
Start sgn 2 = Start backward
Logic = 1:
Start sgn 1 = Start
Start sgn 2 = Reverse
Logic = 2:
Start sgn 1 = Start pulse
Start sgn 2 = Stop pulse
Logic = 3:
Start sgn 1 = Start forward (edge)
Start sgn 2 = Start backward (edge)
P2.2 Preset speed 1 0 P1.2 Hz 10 105 Multistep speed 1
P2.9 Acceleration time 2 0.1 3000 s 10 502 Time from 0 to maximum frequency
P2.10 Deceleration time 2 0.1 3000 s 10 503 Time from maximum frequency to 0
P2.11 Accel 1 to Accel 2 0 P1.2 Hz 0 527 Threshold for auto change
transition frequency Accel 1 to Accel 2
P2.13 S ramp shape 0 10 s 0 500 Rounded speed profile
P2.14 Control place 2 0 2 0 1806 Alternative control place:
0 = I/O terminals
1 = Keypad
2 = Fieldbus
P2.15 Frequency reference 0 5 2 1820 Selection of reference source 2:
source 2 0 = Analogue input 1
1 = Analogue input 2
2 = PID reference
3 = Motor potentiometer
4 = Keypad
5 = Fieldbus
P2.16 Motor potentiometer 1 50 Hz/s 5 331 Rate of change in the motor potentiome-
ramp ter reference when increased or
decreased.
P2.17 Motor potentiometer 0 2 0 367 Motor potentiometer frequency reference
reference memory reset logic:
0 = No reset
1 = Reset if stopped or powered down
2 = Reset if powered down
P2.18 Skip range 1 low limit 0 P1.2 Hz 0 509 0 = Not used
P2.19 Skip range 1 high limit 0 P1.2 Hz 0 510 0 = Not used
P2.20 Skip range 2 low limit 0 P1.2 Hz 0 511 0 = Not used
P2.21 Skip range 2 high limit 0 P1.2 Hz 0 512 0 = Not used
P2.22 Stop button active 0 1 0 114 0 = Limited function of stop button
1 = Stop button always enabled


P2.23 Keypad reverse 0 1 0 123 Motor rotation when control place is
manual control unit
0 = Forward
1 = Backward
P2.25 Quick stop deceleration 0.1 3000 s 2 1889 Time from maximum frequency to 0
time
P2.26 S ramp shape 2 0 10 s 0 501 Rounded speed profile 2 when
acc/dec 2 is active
P2.27 System Password 0 65535 0 1897 System Password (only for Busch)
P2.28 Customer Password 0 65535 0 1898 Customer Password
P2.29 Version set of parameter 0 65535 Current 1904 Version of the set of parameter
version
Visibility of the group depends on P1.16
7.5 Analogue Inputs: Menu PAR G3

P3.1 AI1 signal range 0 1 0 379 0 = 0 … 10 V / 0 … 20 mA
1 = 2 … 10 V / 4 … 20mA
P3.2 AI1 custom min. -100 100 % 0 380 Custom range min setting
20% = 4 … 20 mA / 2 … 10 V
P3.3 AI1 custom max. -100 300 % 100 381 Custom range max setting
P3.4 AI1 filter time 0 10 s 0.1 378 Filter time for analogue input
P3.5 AI2 signal range 0 1 1 390 0 = 0 … 10 V / 0 … 20 mA
1 = 2 … 10 V / 4 … 20mA
P3.6 AI2 custom min. -100 100 % 20 391 Custom range min setting
20% = 4 … 20 mA / 2 … 10 V
P3.7 AI2 custom max. -100 300 % 60 392 Custom range max setting
P3.8 AI2 filter time 0 10 s 0.1 389 Filter time for analogue input

7.6 Digital Inputs: Menu PAR G4

P4.1 Start signal 1 0 6 1 403 Start signal 1 when control place
is I/O 1 (FWD).
See P2.1 for function.
0 = not used
1 = DIN1
2 = DIN2
3 = DIN3
4 = DIN4
5 = DIN5
6 = DIN6
P4.2 Start signal 2 0 6 0 404 Start signal 2 when control place
is I/O 1 (reverse at start/stop logic 0).
See P2.1 for function
See P4.1 for selections
P4.3 Service counter reset 0 6 4 412 Reset of P1.17 to 0
P4.4 External fault close 0 6 0 405 Fault is signal high.
P4.5 External fault open 0 6 6 406 Fault is signal low.
P4.6 Fault reset 0 6 3 414 Resets all active faults
P4.7 Run enable 0 6 0 407 Must be on to set frequency inverter in
ready state.
P4.8 Preset speed B0 0 6 0 419 Binary selector for preset speeds (0-7)
P4.11 Select Accel/Decel 2 0 6 0 408 Activates ramp 2.
P4.12 Motor potentiometer 0 6 0 418 Reference increase
increase speed See P4.1 for selections
P4.13 Motor potentiometer 0 6 0 417 Reference decrease
decrease speed See P4.1 for selections
P4.14 Select Control Place 2 0 6 0 1813 Activates control place 2
P4.15 Select Frequency 0 6 2 1814 Activates frequency reference
reference 2 source 2 (P2.15)
P4.16 Select PID set point 2 0 6 0 431 Activates PID set point 2 (P12.3)
P4.17 Quick stop open 0 6 0 1888 If configured, low signal activates stop with
specific ramp.
Note: quick stop function must be enabled
with P4.18 = 1

P4.18 Stop mode activation 0 2 0 1895 0 = Normal
1 = quick stop
2 = accurate stop (from start signal 1)
7.7 Digital Outputs: Menu PAR G5

P5.1 Relay output 1 content 0 14 2 313 0 = Not used
1 = Ready
2 = Run
3 = General fault
4 = General fault inverted
5 = Warning
6 = Reversed
7 = At speed
8 = Output frequency supervision
9 = Output current supervision
10 = Analogue input supervision
11 = Fieldbus 1
12 = Fieldbus 2
13 = External brake
P5.2 Relay output 2 content 0 14 3 314 See P5.1
P5.3 Digital Output 1 content 0 14 1 312 See P5.1
P5.4 Relay output 1 on delay 0 320 s 0 458 ON delay for relay
P5.5 Relay output 1 off delay 0 320 s 300 459 OFF delay for relay
P5.6 Relay output 1 inversion 0 1 0 1804 0 = no inversion
1 = inverted
P5.7 Relay output 2 on delay 0 320 s 0 460 See P5.4
P5.8 Relay output 2 off delay 0 320 s 0 461 See P5.5
7.8 Analogue Outputs: Menu PAR G6

P6.1 Analogue output function 0 8 2 307 0 = Not used (fixed 100%)
1 = Frequency reference (0 – fmax)
2 = Output frequency (0 – fmax)
3 = Motor speed (0 – max. speed)
4 = Output current (0 – InMotor)
5 = Motor torque (0 – TmnMotor)
6 = Motor power (0 – PnMotor)
7 = PID output (0 – 100%)
8 = Fieldbus (0 – 10000)
P6.2 Analogue output 0 1 0 310 0=0V
minimum 1=2V
P6.3 Analogue output scale 0 1000 % 100 311 Scaling factor
P6.4 Analogue output filter 0 10 s 0.10 308 Filtering time of analogue output signal
time 0 = Not filtering

7.9 Group Supervisions: Menu PAR G7

P7.1 Frequency supervision 1 0 12 0 315 0 = Not used
1 = Low limit
2 = High limit
P7.2 Frequency supervision 0 P1.2 Hz 0 316 Output frequency supervision threshold
value
P7.3 Current supervision 0 2xIH A 0 1811 Current supervision threshold
P7.4 Analogue input 0 2 0 356 0 = AI1
supervision signal 1 = AI2
P7.5 Analogue input 0 100 % 80 357 ON threshold AI supervision
supervision ON level
P7.6 Analogue input 0 100 % 40 358 OFF threshold AI supervision
supervision OFF level
P7.7 External brake open 0 10 Hz 2 1808 Frequency threshold for brake open
frequency
P7.8 External brake open 0 100 % 30 1810 Current threshold for brake open
current
P7.9 External brake close 0 100 Hz 2 1809 Frequency threshold for brake close
frequency (Start = 0)
P7.10 Process source select 0 5 2 1036 Selection of variable proportional
to process:
0 = PID feedback value
1 = Output frequency
2 = Motor speed
3 = Motor torque
4 = Motor power
5 = Motor current
P7.11 Process value decimal 0 3 1 1035 Decimals on display
digits
P7.12 Process max. value 0 3276.7 100 1034 Process display max value
(depends on P7.11:
with zero decimal digit the
max. value is 32767;
with 1 decimal digit the
max. value is 3276.7)
7.10 Motor Control: Menu PAR G8

P8.1 Motor control mode 0 1 1 600 0 = Frequency control
1 = Speed control
P8.2 Field Weakening Point 30 320 Hz 140* 602 Field weakening point frequency
P8.3 Voltage at Field 10 200 % 110* 603 Voltage at FWP as % of motor nominal volt-
Weakening Point age
P8.4 U/f ratio selection 0 2 2* 0 = Linear
1 = Quadratic
2 = Programmable
P8.5 U/f curve midpoint 0 P8.2 Hz 40* Midpoint frequency for programmable U/f
frequency curve


P8.6 U/f curve midpoint 0 P8.3 % 30* Midpoint voltage for programmable U/f curve
voltage
P8.7 Output voltage at zero 0 40 % 10* Voltage at 0.0 Hz as % of motor nominal volt-
frequency age.
P8.8 Switching frequency 1.5 16 kHz 8 Motor noise can be minimized by using a high
switching frequency. Increasing the switching
frequency reduces the capacity of the drive. It
is recommended to use a lower frequency
when the motor cable is long, to minimize ca-
pacitive currents in the cable.
P8.9 Brake chopper 0 2 0 0 = Disable
1 = Enable in RUN
2 = Enable in READY
P8.10 Brake chopper threshold 600 900 V 0 DC-link voltage to start chopper.
P8.11 DC brake current 0.3xIH 2xIH A 0 Defines the current injected into the motor
during DC-braking.
0 = Disabled
P8.12 DC braking time at stop 0 600 s 0 Determines if braking in ON or OFF and the
braking time of the DC-brake when motor is
stopping.
P8.13 Frequency to start DC 0.1 10 Hz 1.5 The output frequency at which the
braking at ramp stop DC-braking is applied.
P8.14 DC braking time at start 0 600 s 0.5 This parameter defines the time for how long
DC current is fed to motor before acceleration
starts.
P8.15 Motor stator voltage 0 100 % 8* Voltage drops on the motor windings as % of
drop motor nominal voltage.
P8.16 Motor identification 0 1 0 0 = Not active
1 = Standstill identification
(to activate, RUN command within 20 s)
P8.17 Disable overvoltage 0 1 0 0 = Enable
regulator 1 = Disable
P8.18 Disable overvoltage 0 1 0 0 = Enable
P8.19 Disable undervoltage 0 1 0 0 = Enable
P8.20 Motor type 0 1 1 0 = Asynchronous motor
1 = Synchronous motor
P8.21 Torque boost 1 160 Hz 8 Frequency of maximum torque boost
*Depending on motor and machine sizes.

7.11 Protections: Menu PAR G9

Parameters of Stall Protection (P9.4 to P9.6)
The motor Stall Protection protects the motor from short time overload situations such as one caused by
a stalled shaft. The stall state is defined with two parameters, P9.5 (Stall Time) and P9.6 (Stall Frequency
Limit). If the current is as high as the P1.5 (Current Limit) and the current limiter has reduced the output
frequency below the P9.6 for the time P9.5 than the set limit the stall state is true. There is actually no
real indication of the shaft rotation. Stall Protection is a type of overcurrent protection.

P9.1 Respond to 4 mA 0 4 1 700 0 = No action
reference fault 1 = Warning
(< 4 mA) 2 = Fault
3 = Warning if start active
4 = Fault if start active
P9.2 4 mA fault detection time 0 10 s 0.5 1430 Time limit
P9.3 Earth fault protection 0 2 2 703 0 = No action
1 = Warning
2 = Fault
P9.4 Motor stall protection 0 2 2 709 See P9.3
P9.5 Motor stall delay 0 300 s 5 711 Maximum allowed time for stall stage.
P9.6 Motor stall minimum 0.1 320 Hz 15 712 For a stall state to occur, the output fre-
frequency quency must have remained below this
limit for a certain time.
P9.7 Underload protection 0 2 0 713 See P9.3
P9.8 Underload load curve at 10 150 % 50 714 This parameter gives the value for the min-
nominal frequency imum torque allowed when the output fre-
quency is above the field weakening point.
P9.9 Underload load curve at 5 150 % 715 This parameter gives value for the mini-
zero frequency mum torque allowed with zero frequency.
P9.10 Underload time 1 300 s 716 Maximum allowed time for underload state
to exist.
P9.11 Thermal protection of the 0 2 704 See P9.3
motor
P9.12 Motor ambient -20 100 °C 705 Ambient temperature in °C
temperature
P9.13 Motor cooling factor at 0 150 % 706 Defines the cooling factor at zero speed in
zero speed relation to the point where the motor is
running at nominal speed without external
cooling.
P9.14 Motor thermal time 1 200 min 707 The time constant is the time within which
constant the calculated thermal stage has reached
63% of its final value.
P9.15 Response to fieldbus fault 0 2 733 See P9.3
P9.18 Response to STO disable 0 3 1876 0 = No action
1 = Warning
2 = Fault, not stored in history menu
3 = Fault, stored in history menu
P9.19 Response to input phase 0 2 1877 See P9.3
fault
P9.20 Input phase fault 0 75 1893 0 = Internal value
maximum ripple 1 = max. sensitivity --►
75 = min. sensitivity


P9.21 Motor temperature 0 2 1891 0 = Start from minimum
initial mode 1 = Start from constant value
2 = Start from last value
P9.22 Motor temperature 0 100 % 1892 Initial value (P9.21 = 1)
initial value or factor for
previous value (P9.21 = 2)
P9.24 Output phase fault 0 2 702 See P9.3
P9.25 Service time 1 65535 h 1902 Determine the service time
7.12 Autoreset: Menu PAR G10

P10.1 Automatic fault reset 0 1 1 731 0 = Disabled
1 = Enabled
P10.2 Wait time 0.1 10 s 0.5 717 Wait time before the first reset is executed.
P10.3 Trial time 0 60 s 30 718 When the trial time has elapsed and the
fault is still active, the drive will trip to
fault.
P10.4 Automatic reset trials 1 10 3 759 Total number of trials (irrespective of fault
type)
P10.5 Start function 0 2 0 719 The start mode of automatic reset is select-
ed with this parameter:
0 = Ramp
1 = Flying start
2 = According to parameter P1.13
P10.6 Undervoltage fault 0 1 1 720 0 = Fault, stored in fault memory
1 = Fault, deleted from fault memory after
reset
P10.7 Overvoltage fault 0 1 0 721 See P10.6
P10.8 Overcurrent fault 0 1 0 722 See P10.6
P10.9 Motor over-temperature 0 1 0 725 See P10.6
fault
P10.10 Underload fault 0 1 0 738 See P10.6

7.13 Fieldbus: Menu PAR G11

P11.1 ProcessDataOut 1 selec- 0 12 0 852 Variable mapped on PD1:
tion 0 = Output current
1 = Motor speed
2 = Motor current
3 = Motor voltage
4 = Motor torque
5 = Motor power
6 = DC-link voltage
7 = Active fault code
8 = Analogue AI1
9 = Analogue AI2
10 = Digital input state
11 = PID feedback value
12 = PID set point
P11.2 ProcessDataOut 2 0 16 1 853 Variable mapped on PD2.
selection See P11.1
selection See P11.1
selection See P11.1
selection See P11.1
selection See P11.1
selection See P11.1
selection See P11.1
P11.9 FB Aux CW selection 0 5 0 1821 PDI for Aux CW:
0 = Not used
1 = PDI1
2 = PDI2
3 = PDI3
4 = PDI4
5 = PDI5
P11.10 FB PID set point 0 5 1 1822 PDI for PID set point.
selection See P11.9
P11.11 FB PID actual selection 0 5 2 1823 PDI for PID feedback
See P11.9
P11.12 FB AnalogueOutCntrl 0 5 3 1824 PDI for AnalogueOutCntrl
selection See P11.9

7.14 PID-Controller: Menu PAR G12

P12.1 Set point source 0 3 1 332 0 = PID set point 1/2
1 = AI1
2 = AI2
3 = Fieldbus
P12.2 PID set point 1 0 100 % 50 167 Fixed set point 1
P12.3 PID set point 2 0 100 % 50 168 Fixed set point 2
P12.4 Feedback source 0 3 0 334 0 = AI2
1 = AI1
2 = Fieldbus
3 =AI1 – AI2
P12.5 Feedback minimum 0 50 % 0 336 Value at minimum signal
P12.6 Feedback maximum 10 300 % 100 337 Value at maximum signal
P12.7 PID controller P gain 0 1000 % 350 118 If the value of the parameter is set to
100% a change of 10% in the error value
causes the controller output to change by
10%.
P12.8 PID controller I-time 0 320 s 0.8 119 If this parameter is set to 1.00 second a
change of 10% in the error value causes
the controller output to change by 10%/
s.
P12.9 PID controller D-time 0 10 s 0 132 If this parameter is set to 1.00 second a
change of 10% in the error value during
1.00 s causes the controller output to
change by 10%.
P12.10 Error value inversion 0 1 1 340 0 = Normal (Feedback < Set Point in-
crease PID output)
1 = Inverted (Feedback < Set Point de-
crease PID output)
P12.11 PID error limit 0 100 % 100 1812 Limit on error
P12.12 Sleep frequency 0 P1.2 Hz 42* 1016 Drive goes to sleep mode when the out-
put frequency stays below this limit for a
time greater than that defined by param-
eter P12.13.
P12.13 Sleep time delay 0 3600 s 5 1017 The minimum amount of time the fre-
quency has to remain below the sleep
level before the drive is stopped.
P12.14 Wake-up limit 0 100 % 5 1018 Defines the PID feedback error limit for
the wake-up function.
P12.15 Sleep set point boost 0 50 % 0 1815 Referred to set point
P12.16 Sleep boost time 0 60 s 0 1816 Boost time after P12.13
P12.17 Sleep max. loss 0 50 % 50 1817 Referred to feedback after boost
P12.18 Sleep loss check time 1 300 s 1 1818 After boost time P12.16
*Depending on motor

7.15 System Parameters, Fault and History Faults:

Menu FLT
V1.1 API system SW ID 2314
V1.2 API system SW version 835 2315
V1.3 Power SW ID 2315
V1.4 Power SW version 834
V1.5 Application ID 837
V1.6 Application revision 838
V1.7 System load 839
V3.1 MWh counter 827
V3.2 Power on day counter 828
V3.3 Power on hour counter 829
V3.4 RUN day counter 840
V3.5 RUN hour counter 841
V3.6 Fault counter 842
V3.7 Panel parameter set sta- Hidden when Computer is connected
tus monitor
P4.2 Restore factory defaults 0 1 0 831 1 = Restore factory defaults for all param-
eters
P4.3 Password 0 9999 0 832
P4.4 Time keypad backlight 0 99 min 5 833
P5.x Active fault menu 0 9 Hidden when computer is connected.
P6.x Fault history menu 0 9 Hidden when computer is connected.

Parameter Description | 8
8 Parameter Description
In this chapter, you will find additional information on certain changeable most advanced
parameters.
8.1 Basic Parameter

P1.3 Acceleration Time 1
Ramp time referred to variation from zero frequency to max frequency.
A second acceleration time is available in P2.5.
Minimum ramp time to assure the correct pump function: 1 s
P1.4 Deceleration Time 1

Ramp time referred to variation from max frequency to zero frequency.
A second deceleration time is available in P2.6.
To use the deceleration ramp P1.14 must be set to 1.
P1.11 Control Place

Run and direction control. A second control place is programmable in P2.10.
0: I/O Terminals
1: Keypad
2: Fieldbus
P1.12 Frequency Reference Source

Define the source of frequency reference. A second reference source is programmable in
P2.10.
0: Analogue input AI1
2: PID control
3: Motor potentiometer
4: Keypad
5: Fieldbus
P1.13 Start Function

0: Ramping
1: Flying start
P1.14 Stop Function

0 = Coasting
The motor is allowed to stop on its own inertia. The control by the drive is discontinued
and the drive current drops to zero as soon as the stop command is given.
1 = Ramp
After the Stop command, the speed of the motor is decelerated according to the set de-
celeration parameters to zero speed. Fall of Enable signal, when configured, always de-
termines stop by coasting.

8 | Parameter Description
P1.15 Torque Boost

0: Not used
1: Automatic voltage boost (improves motor torque).
P1.16 Show All Parameters

0: Only Basic group (and PI Control if function is used)
1: All parameters groups are visible.
P1.17 Service Counter

After 8000 operating hours the machine must be maintained. After maintenance, reset
the service counter to 0.
8.2 Advanced Settings

P2.2 to P2.8 Preset Speed 1 to 7
You can use the preset frequency parameters to define certain frequency references in
advance. These references are then applied by activating/inactivating digital inputs con-
nected to parameters P4.8, P4.9 and P4.10 (binary code). The values of the preset fre-
quencies are automatically limited between the minimum and maximum frequencies.
Required Action Activated Frequency
P4.10 P4.9 P4.8
0 0 1 Preset speed 1
P2.10 Deceleration Time 2

Ramp 2 is activated through digital input defined in P4.11 or through fieldbus. Automat-
ic selection based on output frequency is also available (P2.12).
P2.11 Accel 1 to Accel 2 Transition Frequency

If P2.11 is not 0, acceleration time 2 is activated when output frequency is higher than
the value.
P2.12 Decel 1 to Decel 2 Transition Frequency

If P2.12 is not 0, deceleration time 2 is activated when output frequency is higher than
the value.

P2.13 S Ramp Shape 1

When value is greater than zero, acceleration and deceleration ramps have a S shape.
The parameter is the time needed to reach full acc/dec. The start and end of acceleration
and deceleration ramps can be smoothed with this parameter. Setting value 0 gives a lin-
ear ramp shape which causes acceleration and deceleration to act immediately to the
changes in the reference signal.
Setting value 0.1…10 seconds for this parameter produces an S-shaped acceleration/de-
celeration. The acceleration time is determined with parameters P1.3 and P1.4.
[Hz]
P1.3, P1.4
P2.13
P2.13 [t]
These parameters are used to reduce mechanical erosion and current spikes when the
reference is changed.
P2.14 Control Place 2

Alternative Run and direction control. Activated by digital input, defined in P4.14.
0: I/O terminals
1: Keypad
2: Fieldbus
P2.15 Frequency Reference Source 2

Alternative source of frequency reference. Activated by digital input, defined in P4.15 or
fieldbus.
2: PID control
3: Motor potentiometer
4: Keypad
5: Fieldbus
P2.16 Motor Potentiometer Ramp

Speed variation ramp.

P2.17 Motor Potentiometer Memory

0: No reset
1: Reset at stop and power down
2: Reset at power down
P2.18 to P2.21 Skip Range 1 and 2

Two skip frequency regions are available, if it is needed to avoid certain frequencies be-
cause of mechanical resonance.
P2.22 Stop Button Active

0: Active only in keypad control mode
1: Always active
P2.23 Keypad Reverse

Effective when control is from panel
0: Forward
1: Backward
P2.25 Quick Stop Deceleration Time

Specific ramp time for quick stop. To see description of P4.17 for details about the func-
tion.
P2.26 S Ramp Shape 2

See parameter P2.13
P2.28 Customer Password

This parameter can lock all parameters by a password.
0: not password protected
1-65535: password protected
8.3 Analogue Inputs

P3.1 and P3.5 AI1 and AI2 Signal Range
Range of the electrical signal.
0: 0-100 %: 0 ... 10 V or 0 ... 20 mA
1: 20-100 %: 2 ... 10 V or 4 ... 20 mA
P3.2 and P3.6 AI1 and AI2 Custom Min.

Customized value for minimum signal. Effective when different than 0%.
P3.3 and P3.7 AI1 and AI2 Custom Max

Customized value for maximum signal. Effective when different than 100%.

P3.4 and P3.8 AI1 and AI2 Filter Time

Low pass filter time constant, to reduce noise. When this parameter is given a value
greater than 0 the function that filters out disturbances from the incoming analogue sig-
nal is activated.
Long filtering time makes the regulation response slower!
%
unfiltered signal
100 %
filtered signal
63 %
t
P3.2

Example of Custom Range Use with Analogue Input:
Max. Freq.
Frequency Reference
Min. Freq.
-100 0 50 100 200
Analogue input AI [%]
Description of upper figure:

Custom Min. and Custom Max. parameters configure the input range for analog input
that will affect Frequency Reference.
Blue line shows an example with Custom Min. = -100% and Custom Max. = 100%.
These settings provide a frequency range between (Max. Frequency – Min. Frequen-
cy)/2 and Max. Frequency. With minimum analogue signal the frequency reference is at
50% of the set frequency range (Max. Frequency – Min. Frequency)/2. With maximum
analogue signal the frequency reference is at Max. Frequency.
Green line shows the default settings of custom values: Custom Min. = 0% and Custom
Max. = 100%. These settings provide a frequency range between Min.- and Max. Fre-
quency. With minimum analogue signal the frequency reference is at Min. Frequency
while with the maximum level is at Max. Frequency.
Orange line shows an example with Custom Min. = 50% and Custom Max. = 100%.
These settings provide a frequency range between Min. and Max. Frequency. The Fre-
quency Reference changes linearly within the frequency range with the analogue signal
between 50% and 100% of its range.

Max. Freq.
Frequency Reference
Min. Freq.
-100 0 50 100 200

Green line shows an example with Custom Min. = 100% and Custom Max = -100%.
These settings provide a frequency range between Min. Frequency and (Max. Frequency
– Min. Frequency)/2. With minimum analogue signal the frequency reference is at 50%
of the set frequency range (Max. Frequency - Min. Frequency)/2, and with maximum
analogue signal the frequency reference is at Min. Frequency.
Blue line shows the inversion of the default settings of custom values: Custom Min. =
100% and Custom Max = 0%. These settings provide a frequency range between the
Min. Frequency and the Max. Frequency. With minimum analogue signal the Frequency
Reference is Max. Frequency while with the maximum level is Min. Frequency.
Orange line shows an example with Custom Min. = -100% and Custom Max = 0%.
These settings provide a frequency range between Min.- and Max. Frequency. The fre-
quency reference is always at its minimum value (Min. Frequency) within the analogue
signal range.

Max. Freq.
Frequency Reference
Min. Freq.
-100 0 50 100 200

Blue line shows an example with Custom Min. = 0% and Custom Max = 200%. These
settings provide a frequency range between Min. Frequency and (Max. Frequency –
Min. Frequency)/2. With minimum analogue signal the frequency reference is at mini-
mum value of the set frequency range (Min. Frequency), and with maximum analogue
signal the frequency reference is at (Max. Frequency - Min. Frequency)/2.
Green line shows an example with Custom Min. =100% and Custom Max = 200%.
These settings provide a frequency range always at Min. Frequency. The frequency ref-
erence is at Min. Frequency within the entire analogue signal range.
Orange line shows an example with Custom Min. = 0% and Custom Max = 50%. These
settings provide a frequency range between Min.- and Max. Frequency. The frequency
reference changes linearly within the frequency range with the analogue signal between
the 0% and 50% of its range. With the analogue signal between 50% and 100% of its
range, the frequency reference is always at its maximum value (Max. Frequency).

8.4 Digital Inputs

P4.1 and P4.2 Start Signal 1 and 2
Signals for start and direction. Logic is selected with P2.1.
P4.3 Service Counter Reset

Digital input to reset the service counter.
P4.4 External Fault Close

Fault is triggered by high digital input.
P4.6 Fault Reset

Active on rising edge.
P4.7 Run Enable

Motor stops by coasting if the signal is missing.
The drive is not in ready state when enable is low.
P4.8 to P4.10 Preset Speed Bit0, Bit1 and Bit2

Digital inputs for preset speed selection, with binary coding (P2.2 to P2.8).
P4.11 Select accel/decel 2

Ramp 2 is selected by digital input high.
P4.12 Motor Potentiometer Increase Speed

Digital input high causes speed increase. Motor potentiometer functionality is activated
only with P1.12 = 3 or P2.15 = 3.
P4.13 Motor Potentiometer Decrease Speed

Digital input high causes speed reduction. Motor potentiometer functionality is activated
only with P1.12 = 3 or P2.15 = 3.
P4.14 Select Control Place 2

Digital input high activates control place 2 (P2.10).
P4.15 Select Frequency Reference 2

Digital input high activates frequency refrence source 2 (P2.14).
P4.16 Select P&ID Set Point 2

Digital input high activates P&ID set point 2 (P12.3), when P12.1=0.

P4.17 Quick Stop Open

Digital input low forces drive to stop, ramping down with the time defined in P2.25. The
same function can be controlled through the control word of fieldbuses Profibus, Prof-
inet and CANOpen (information in manuals of the specific expansion board).
The drive will exit from Quick stop state when the following conditions are fulfilled:
- Stop state
- Main Run command is reset
- Quick stop digital input is restored (or fieldbus command is cleared).
- Alarm 63 is shown when quick stop is active.
P4.18 Stop Mode Activation

0: Normal stop (is defined in P1.14)
1: Quick stop (A specific digital input (see P4.17) or command from fieldbus is defined to
activate quick stop. Stop mode is always by ramping and the deceleration time is defined
in P2.25.)
2: Accurate stop (This function gives to Start signals 1 and 2 (defined in P4.1 and P4.2)
the maximum repeatability in achieving the stop of the drive.)
NOTE: P4.1 and P4.2 must be within the values 1-6. P1.14 must be set as ramp stop.
There is no ramp time change. This selection disables the quick stop signal.
8.5 Digital Outputs

P5.1 to P5.3 Relay Output RO1, RO2 and Digital Output DO1
Function for relays and digital output.
Selection Selection name Description
0 Not used
1 Ready Frequency inverter is ready to operate
2 Run Frequency inverter operates (motor is running)
3 General fault A fault trip has occurred
4 General fault inverted A fault trip has NOT occurred
5 General alarm
6 Reversed The reverse command has been selected
7 At speed The output frequency has reached the set refer-
ence
8 Frequency supervision Output frequency is over /under the limit set
with parameters P7.1 and P7.2
9 Current supervision Motor current is over the limit set with parame-
ter P7.3
10 Analogue inputs supervi- Analogue inputs selected with parameter P7.4 is
sion over/under the limits set in P7.5 and P7.6
11 Fieldbus bit1 Bit from fieldbus aux control word
12 Fieldbus bit2 Bit from fieldbus aux control word
13 External brake The drive is running and the threshold for brake
open have been reached
P5.4 and P5.5 Relay Output 1 ON Delay and OFF Delay

Adjustable delays for ON/OFF transitions.

P5.6 Relay Output 1 Inversion

Inversion of relay state.
P5.7 and P5.8 RO2 Relay Output 2 ON Delay and OFF Delay
Adjustable delays for ON/OFF transitions.
8.6 Analogue Outputs

P6.1 Analogue Output Function
Signal coupled to analogue output.
Selection Selection name Value corresponding to maximum output
0 Not used Output always fixed at 100%
1 Frequency reference Max. frequency (P1.2)
2 Output frequency Max. frequency (P1.2)
3 Motor speed Motor nominal speed
4 Motor current Motor nominal current
5 Motor torque Motor nominal torque (absolute value)
6 Motor power Motor nominal power (absolute value)
7 PID output 100%
8 Fieldbus control 10000
P6.2 Analogue Output Minimum

0: 0 V
1: 2 V
P6.3 Analogue Output Scale

Scaling factor
P6.4 Analogue Output Filter Time

Time constant of low pass filter.
8.7 Supervisions
P7.1 Frequency supervision
0: Not used
1: Low limit
2: High limit
P7.2 Frequency supervision value

frequency supervision threshold
P7.3 Current supervision value

Current supervision threshold
P7.4 Analog input supervision

Analog input selection for supervision:
0: AI1
1: AI2

P7.5 Analog input supervision ON level

Digital output (programmed as analogue input supervision) switches to "high", if AI is
higher than this value.
P7.6 Analog input supervision OFF level

Digital output (programmed as analogue input supervision) switches to "low", if AI is
lower than this value.
P7.7 and P7.8 External Brake Open Frequency and Current Limit
Thresholds that must be reached for external brake open at start.
If a digital output has been programmed for brake control, the frequency reference is in-
ternally limited to P7.7 + 0.1Hz until the brake is opened.
P7.9 External Brake Close Frequency Limit

The brake is closed when the start command is low and output frequency is below this
threshold.
The brake is also closed whenever the drive is no more in RUN state.
P7.10 Process Source Select

Monitor V1.24 can show a process value, proportional to a variable measured by the
drive.
Source variables are:
0: PID actual value (max: 100 %)
1: Output frequency (max: fmax)
2: Motor speed (max: speed at fmax)
3: Motor torque (max: Tnom)
4: Motor power (max: Pnom)
5: Motor current (max: Inom)
P7.11 Process Value Decimal Digits

Number of decimals shown on monitor V1.24 and on parameter P7.12.
P7.12 Process Max. Value

Value shown on V1.24 when source variable is at its maximum.
Proportionality is kept if the source overtakes the maximum.

8.8 Autoreset
P10.1 Automatic Fault Reset
0: Disabled
1: Enabled
The automatic reset function deletes fault state when the fault cause has been eliminated
and the wait time P10.2 has elapsed. Parameter P10.4 determines the maximum number
of automatic resets that can be effected during the trial time set by parameter P10.3.
The time count starts from the first automatic reset. If the number of faults detected dur-
ing the trial time exceeds the values of trials, the fault status becomes permanent and a
reset command is needed.
P10.2 Wait Time

Time after which the converter attempts to restart the motor automatically after the fault
has been eliminated.
P10.3 Trial Time

Total time for reset attempts.
P10.4 Automatic Reset Tries

Trials attempted during time P10.3.
P10.5 Start Function

Start function after an automatic fault reset.
0: Start with ramp
1: Flying start
2: As defined in P1.13
8.9 Fieldbus
P11.1 to P11.8 ProcessDataOut 1-8 Selection
Parameter couples read only variables to output process data 1 to 8.
0: Output frequency
1: Motor speed
2: Motor current
3: Motor voltage
4: Motor torque
5: Motor power
6: DC link voltage
7: Active fault code
8: Analogue AI1
9: Analogue AI2
10: Digital inputs state
11: PID actual value
12: PID set point

P11.9 FB Aux CW Selection

Parameter defines the input process data coupled to Aux Control Word.
0: not used
1: PDI1
2: PDI2
3: PDI3
4: PDI4
5: PDI5
P11.10 FB PID Set Point Selection

Parameter defines the input process data coupled to PID set point.
Selections as P11.9.
P11.11 FB PID Actual Selection

Parameter defines the input process data coupled to PID actual value.
P11.12 FB Analogue Out Cntrl Selection

Parameter defines the input process data coupled to analogue output control.
8.10 PID Control

Parameters of this group are hidden unless the regulator is used as frequency reference
(P1.12=2 or P2.15=2)
P12.1 Set Point Source

0: Fixed set point 1-2
1: Analogue AI1
2: Analogue AI2
3: Fieldbus
P12.2 and P12.3 PID Set Point 1 and 2

Programmable set points. Set point 2 is activated with digital input defined in P4.16.
P12.4 Feedback Source

0: Analogue AI2
1: Analogue AI1
2: Fieldbus
3: AI2-AI1 (differential)
P12.5 and P12.6 Feedback Minimum and Maximum

Minimum and maximum feedback values, corresponding to minimum and maximum of
the signal.

P12.7 PID Controller P Gain

Proportional gain. If set to 100%, a variation of 10% on error causes a variation of 10%
on regulator output.
P12.8 PID Controller I-Time

Integral time constant. If set to 1s, a variation of 10% on error will cause a variation of
10% on regulator output after 1s.
P12.9 PID Controller D-Time

Derivative time. If set to 1s, a variation of 10% in 1s on error causes a variation of 10%
on regulator output.
P12.10 Error Value Inversion

0: Direct control. Frequency increases if set point > feedback
1: Inverted control. Frequency increases if set point < feedback
P12.11 PID Error Limit

If lower than 100%, determines a limit on max error. Useful to avoid excessive reaction
at motor startup.
P12.12 Sleep Frequency

This function will put the drive into sleep mode if the set point is reached and the output
frequency stays below the sleep limit for a longer time than set in the sleep delay
(P12.13). This means that the start command remains on, but the run request is turned
off. When the PID error value goes below, or above, the wake-up level depending on
the set acting mode (P12.10) the drive will activate the run request again if the start
command is still on.
P12.13 Sleep Time Delay

Time of working at minimum frequency, before entering sleep condition.
P12.14 Wake Up Limit

The drive exits from sleep if the error exceeds this value. Direction of regulation (P12.10)
is internally considered.
P12.15 to P12.18
These parameters manage a more complex sleep sequence. After the time in P12.13, the
set point is increased of the term in P12.15, for the time in P12.16. This will cause a
higher output frequency. Frequency reference is then forced at minimum frequency and
the feedback value is sampled.
If the variation on actual value stays then lower than P12.17 for the time in P12.18, the
drive will enter sleep condition.
If this sequence is not needed, program P12.15=0%, P12.16=0s, P12.17=50%,
P12.18=1s.

9 | Troubleshooting
9 Troubleshooting
DANGER
Live wires.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
For the solution of problems not mentioned in the troubleshooting chart contact your
Busch representative.
9.1 Fault Tracing

Fault code Fault name Possible cause Remedy
1 Overcurrent Vacuum pump is blocked Repair the vacuum pump
(Busch Service)
2 Overvoltage DC-link voltage has exceed- Check the input voltage
ed the limits defined.
3 Earth fault Insulation failure in cable of Check motor cables and
motor motor
8 System fault Component fault, malfunc- Reset the fault and restart.
tion Should the fault re-occur,
contact your Busch repre-
sentative
9 Undervoltage DC-link voltage is under the In case of temporary supply
voltage limits defined. voltage break reset the fault
and restart the AC drive.
Check the supply voltage. If
it is adequate, an internal
failure has occurred. Repair
the vacuum pump
(Busch Service)
10 Input phase Input line phase is missing Check supply voltage, fuses
and cable.
13 Inverter under- Ambient temperature below Check the ambient temper-
temperature -10°C ature.
14 Inverter overtem- Ambient temperature too Check the ambient temper-
perature high ature.
15 Motor stalled Motor is stalled Repair the vacuum pump
(Busch Service)
25 Watchdog Error in the microprocessor Reset the fault and restart.
monitoring, malfunction, If the fault occurs again,
component, fault please contact your Busch
representative

Troubleshooting | 9
Fault code Fault name Possible cause Remedy

27 Back EMF Protection of unit when Reset the fault and restart.
starting with rotation motor Should the fault re-occur,
contact your Busch repre-
sentative
35 Application error The application is not work- Contact your Busch repre-
ing sentative
41 IGBT temperature IGBT temperature too high Check the ambient temper-
(Unit temperature + I2T) ature
50 4 mA fault Selected signal range: 4...20 Check the current source
(analogue input) mA and circuit
Current less than 4 mA
Signal line broken detached
The signal source is faulty
51 External fault The temperature of the mo- Cool down the vacuum
tor is too high, the Bi-metal pump, reset the fault and
switch of the motor has restart. Check the cabling.
opened. Check if more than 100 mA
of the auxiliary power sup-
ply are used by consumers.
Check dip-switch 1 (correct
is 0).
52 Keypad communi- The connection between Check keypad connection
cation fault the control keypad and the and keypad cable.
frequency converter is bro-
ken.
53 Fieldbus commu- The data connection be- Check installation and field-
nication fault tween the fieldbus master bus master.
and fieldbus board is bro-
ken.
54 Fieldbus interface Defective option board or Check board and slot.
error slot.
55 Wrong run com- Wrong run alarm and stop Run forward and backward
mand command. are activated at the same
time.
63 Quick stop Quick Stop activated. The drive has been stopped
with Quick Stop digital in-
put or Quick Stop com-
mand by fieldbus.
68 Service time Value of the service time Reset the service time coun-
counter counter (P1.17) is higher ter after completion of the
(Does not affect than the predefined value maintenance work by
the operation of (8.000 hours). changing the parameter
the machine) P1.17 to 0 (zero) or by acti-
vating digital input 4 (rising
edge at terminal 14)

44 / 56
Operating mode Speed pre-setting
1 Operating via voltage supply (auto start) Speed pre-setting
Preset reference
10 | Basic Connection Examples
PID control (external sensor required)

2 Operating via digital input Speed pre-setting
Preset references
PID control (external sensor required)
3 Operating via PC-Interface (converter cable optional) Start and speed setting via PC software (optional accessory)
4 Operating via manual control unit (optional) Start and speed setting via manual control unit (optional accessor y)
5 Operating via Modbus (Parameterization via PC or manua l control unit required) Start, speed setting and control input via Modbus
10 Basic Connection Examples
Pump Control Instructions MINK MV 0040-0080 C-D_EN_en

no. Operating Speed pre- Signals Configuration Required Components / Example
mode setting
1 Operating via Speed constant Keine - (Delivery condition) - (Delivery condition)
voltage supply (max.)
(auto start)
Speed via AI1 (0-10 V) Remove bridge from terminal 1-2,
analog signal Analog signal 0-10 V on terminal 2
Potentiometer 1...10 kOhm

Terminal 1-2-3
Speed via digital DI5 Digital signal on terminal 15

signals (preset DI2` Change parameter P4.8 from 0 to 5 Switch
references) (DI4` ` ) Set desired frequency in parameter P2.2 Terminal 6 - 15
Digital signal on terminal 9` Switch
Change parameter P4.9 from 0 to 2
Terminal 6 - 9

Set desired frequency in parameter P2.2, P2.3 and P2.4
PID control DI2 Remove bridge from terminal 1-2,
(external sensor Set point: Digital signal on terminal 9, p Pressure transmitter
A I
required) AI1 (0-10 V) Analog signal 0-10V on terminal 2, Terminal 6-4-5
Actual value: Analog signal 4-20mA on terminal 4 Bridge
AI2 (4-20 mA) Terminal 6 - 9
Terminal 1-2-3
` DI2 used in the standard parameterization for switching to PID-control. 3 additional pre-set reference values are available with 2 digital inputs.
i
` ` DI4 used in the standard parameterization for rese tting the service counter to 0. 7 additional pre-set reference values are available with 3 digital inputs (not llustrated here).
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Basic Connection Examples | 10
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mode setting
2 Operating via Speed constant DI1 Remove bridge from terminal 6-8,
digital input (max.) Digital signal on terminal 8
Switch
Terminal 6 - 8
Speed via DI1 Remove bridge from terminal 1-2 and 6-8,
analog signal AI1(0-10 V)` Analog signal 0-10V on terminal 2,
Digital signal on terminal 8 Switch
Terminal 6 - 8
Terminal 1-2-3
Speed via digital DI5 Digital signal on terminal 15
signals (preset DI2` Change parameter P4.8 from 0 to 5 Switch
references) (DI4` ` ) Set desired frequency in parameter P2.2 Terminal 6 - 15
Digital signal on terminal 9` Switch
Change parameter P4.9 from 0 to 2 Terminal 6 - 9
Change parameter P4.15 from 2 to 0 Switch
Set desired frequency in parameter P2.2, P2.3 and P2.4 Terminal 6 - 8
PID control DI1 Remove Bridge from terminal 1-2, Pressure transmitter
(external sensor DI2 Digital signal on terminal 8, p Terminal 6-4-5
required) Set point: Digital signal on terminal 9, A
I
AI1 (0-10 V)` Analog signal 0-10V on terminal 2, Bridge Termial 6 - 9
Actual value: Analogsignal 4-20mA on terminal 4 Switch Terminal 6 - 8
AI2 (4-20 mA) Potentiometer 1...10 kOhm
Terminal 1-2-3

mode setting
3 Operating via Start and speed Serial Interface Remove terminal strip / bridges in order to disable the USB-Converter Cable (Option)
PC-Interface range via PC- Autostart function
(converter cable Software Connect converter cable
optional) Activate control in PC-Software
PC-Software
Remove terminal strip Converter cable connected

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mode setting
4 Operating via Start and speed Serial Interface Remove terminal strip / bridges in order to disable the Manual control unit Busch (Option)
manual control range via Autostart function
unit (optional) manual control Connect manual control unit
unit Change parameter P1.11 from 0 to 1

Remove terminal strip Manual control unit connected

Attention:
- We highly recommend to record parameter changes. The
manual control unit has no storage function and will not
show the executed alterations of the pump settings.
- Before disconnecting the manual control unit from the
drive after the required parameter settings, always switch
the control place on the control unit from KEYPAD to I/O!

mode setting
5 Operating via Modbus Transmission Remove Bridges; Parameterisation:
Modbus (Para- of bus protocol Connect RS 485-port to terminal A and B; USB-converter cable (Option) or manual control unit
meterisation via via RS 485- Change parameter P1.11 from 0 to 2 (Option)
PC or manual Interface Change parameter P1.12 from 0 to 5
control unit) Adapt parameter group 11
Bus system with RS485-

Interface and Modbus-
Protocol
Operating via PID-Control Set point: Remove Bridges; Parameterisation

Modbus (Para- Setpoint setting Transmission Analog signal 4-20mA on terminal 4 USB-converter cable (Option) or manual control unit
meterisation via via Modbus of bus protocol Change parameter P1.11 from 0 to 2 (Option)

PC or manual via RS 485- Change parameter P1.12 from 0 to 2
control unit) Interface Change parameter P12.1 from 0 to 3 Pressure Transmitter
p
Actual value: Adapt parameter group 11 A
I Terminal 6-4-5
AI2 (4-20 mA)
Bus system with RS485-

Interface and Modbus-
Protocol
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Preparation for pressure control
Switchover to PID-control
Activate digital input 2
(digital input 1 (Terminals 6-8) stay activated to
run the pump)

Alternative: Terminals 6 – 9
(Selection frequency set point AI1 PID-Set point)
Determination actual value source

Connect pressure transmitter to analogue input 2 (4-20mA)
Pressure transmitter 0-2000 mbar (abs.) (optional accessory)
p Terminal 6 U+ (white)
A Terminal 4 Signal (green)
Alternative (also in combination) : I
Terminal 5 GND (brown)
Pressure transmitter two-wire technique
-> Connection to terminal 5 eliminated
Pressure transmitter 2-10 V
-> Change DIP switch 3 from 0 to 1
Pressure transmitter with different measuring range
-> Parameter 3.7 (AI2 user-defined max.)
change according to the measurement range
e.g. 1000 mbar (abs.) 60% 100%
1600 mbar (abs.) 60% 70%

Preparation for pressure control
Setpoint source p
A
I
Connect Potentiometer to analogue input 1 (0-10 V)

Terminal 1 U+
Terminal 2 Up (partial voltage)
Terminal 3 GND
Alternative:
Connect external analogue signal 4-20 mA to analogue input p
-> Connect external signal line A
I
Change DIP switch 2 from 1 to 0
Signal line
(Signal range 0...10 V/ 0...20 mA 2..10 V/4..20 mA)
Terminal 2 Signal

Change parameter P3.2 from (AI1 user-defined min.) 0% to 20%
Terminal 3 GND
Alternative:
Programmed actual value p
-> Change parameter P12.1 from 1 to 0 A
I
programmed setpoint 1/2)
(setpoint source AI1
Change parameter P12.2 (programmed setpoint 1) to desired
percentage (10% ~ 100 mbar)
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Optimization of pressure control
Increasing the dynamics of the pressure control:
Alteration: Increase of the proportional amplification
Effect: Stronger response to control deviation

Stronger oscillation tendency of the system
Implementation: Increase parameter P12.7 from 350%
Alteration: Decrease the integration time constant

Effect: Faster response to control deviation
Oscillation tendency, instability of the system
Implementation: Decrease parameter P12.8 from 0.5s
Example: MV 0040 C, 80 liter vessel: Parameter P12.7=500% and P12.8=0.3s

Optimization of pressure control
Adjusting the Sleep-Function:
Alteration: Change of sleep time delay
Effect: Change of duration after which the pump will automatically switch-off while falling
below the set point at minimum speed
Implementation: Change parameter P12.13 from 5s to desired value
Alteration: Change of Wake-up level
Effect: Chang of set point deviation at which the pump will be restarted
Implementation: Change of parameter P12.14 from 5% to desired value
Example: MV 0040 C, 80 liter vessel, pressure set point 200 mbar: Parameter P12.13=2s and P12.14=1%
-> reduced fall below pressure set point since the pump switch off more quickly

-> reduced exceed above pressure set point before restart of pump
-> more frequent starting and stopping of the pump
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Cascade and Alternating operation (“duplex” system) - Successfully tested procedure:
Both pumps are pressure controlled with the same actual value signal (realizable by: 1 pressure transmitter 4-
20 mA and 1 signal splitter or 2 pressure transmitter 4-20 mA or 1 pressure transmitter 0(2)-10 V connected to
both pumps)
- setpoint setting 1 and 2 parameterized with slightly different pre-set values
e.g. pressure setting on 140 mbar, second pump will join if pressure exceeds 200 mbar:
pump 1: P12.1 --> 0 (setpoint setting with fixed setpoint 1/2); P12.2 --> approx. 14 (approx. 140 mbar;)
P12.3 --> approx. 20 (approx. 200 mbar)
pump 2: P12.1 --> 0 (setpoint setting with fixed setpoint 1/2); P12.2 --> approx. 20 (approx. 200 mbar;)
P12.3 --> approx. 14 (approx. 140 mbar)
-> Both pumps will start, pump 2 will switch off after pressure drops below 200 mbar and after the
sleep-time, pump 1 will control down to 140 mbar
If the value of 200 mbar is achieved due to exeeding vacuum demand (and wake up level is passed),
pump 2 will start/run as well
- switching to fixed setpoint 2 on both pumps will be defined by parameter P4.16 (P4.16 --> 5 (digital input 5
(terminal 15) as a switch))
-> If the digital input 5 will be set (by switch (see also available wiring diagram for triplex system) or
PLC) to HIGH the values on both pumps of P12.3 (pump 1: 20; pump 2: 14) will be activated which
means that pump 2 will control down to 140 mbar and will do the main part of the work

Note
Busch
Vacuum Solutions
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www.buschvacuum.com 0870166596/A0004_en

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Pump Control Instructions

0870166596/A0004_en / Original instructions / Modifications reserved 16/09/2021

2 / 56 Pump Control Instructions MINK MV 0040-0080 C-D_EN_en

8.8 Autoreset ......................................................................................................................... 38

Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 3

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2 Product Description "Keypad"

2.1 Scope of Delivery

Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 5 / 56

3.1 Wall Mounting

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3.2 Connecting to the Vacuum Pump

• Open the cover of the terminal box (TB).

Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 7 / 56

Mover cursor left Move cursor right

Stop key Scroll menu down; decrease value Start key

Enter active level/item;

4.2 Display Overview

Operation status Error

Direction Control place

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4.3 Menu Structure

Code Designation Description

4.4 Changing Values

4.5 Remote and Local Control Place

Pump Control Instructions MINK MV 0040-0080 C-D_EN_en 9 / 56

Code Designation Description

4.7 Controlling the Vacuum Pump with Keypad

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5 Product Description "Parametrisation-Kit"

5.1 Scope of Delivery

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6.1 Connecting to the Vacuum Pump

• Open the cover of the terminal box (TB).

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20 Digital Out Ready for operation (open collector)

18 Analogue Out Output frequency:

16 Digital In 6 not available

15 Digital In 5 freely available

14 Digital In 4 Maintenance counter reset

13 Digital Out Ground

4 Analogue In 2* Busch pressure transmitter

10 Digital In 3 Fault reset

9 Digital In 2 open = speed control

8 Digital In 1 open = stop

2 Analogue In 1* speed control:

setpoint pressure control:

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7.2 Monitoring Group: Menu MON

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7.3 Basic Parameters: Menu PAR G1

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7.4 Advanced Settings: Menu PAR G2

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Code Parameter Min. Max. Unit Default ID Description

7.5 Analogue Inputs: Menu PAR G3

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7.6 Digital Inputs: Menu PAR G4

Code Parameter Min. Max. Unit Default ID Description