ITTAC Section 1
ITTAC Section 1
ITTAC Section 1
TYRE
TECHNICAL
ADVISORY
COMMITTEE
STANDARDS MANUAL
2018
Indian Tyre Technical Advisory Committee
Automotive Tyre Manufacturers’ Association
PHD House (4th Floor) , Opp. Asian Games Village
Siri Institutional Area, New Delhi – 110016
India
Ph : 91-11-26851187,26564921
Fax : 91-11-26864799
Website : http : // www.ittacindia.org
INDEX
GENERAL
INFORMATION 1
TRUCK, BUS & LIGHT
TRUCK TYRES 2
MILITARY APPLICATION
(SPECIAL PURPOSE) TYRES 3
PASSENGER CAR
TYRES 4
MOTORCYCLE, MOPED,
SCOOTER & 3 WHEELER TYRES 5
AGRICULTURAL EQUIPMENT &
ADV TYRES 6
INDUSTRIAL
TYRES 7
OFF-THE-ROAD
EQUIPMENT TYRES 8
RIMS R
VALVES V
INDIAN TYRE TECHNICAL ADVISORY COMMITTEE
STANDARDS MANUAL
In 1966 the Executive Committee of the Automotive Tyre Industry in India (now called Automotive
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Tyre Manufacturers’ Association - ATMA) recommended the formation of a committee consisting of the
Technical representatives of the member firms who could meet to agree on common nomenclatures, basic
dimensions and their tolerances for tyres and related products and the applicable load/inflation pressure
characteristics. The purpose was to ensure that these items would be dimensionally interchangeable,
irrespective of ‘make’ or ‘brand’. This Technical Committee is known today as the Indian Tyre Technical
Advisory Committee (ITTAC).
The Committee was authorised to seek, wherever desirable, the co-operation of any organisation whose
objects are similar or complementary, for example, the Rim-Wheel or the Tube and Valve manufacturers,
other Standards bodies etc. to promote a free exchange of Technical data pertaining to tyres, rims,
tubes and valves with the ultimate objective of adequate product performance, simplification of range
and standardisation.
Membership to the Indian Tyre Technical Advisory Committee is open to Companies having
manufacturing facility in India (subject to approval by the ITTAC Committee). It has registered itself
under the Societies Act bringing it in line with similar autonomous bodies worldwide. This action will
help in closer interaction with Companies of international repute, upgrading and keeping abreast with
the latest and most advanced technological developments in automotive tyres, tubes, valves and rims.
ITTAC has been serving as the Nodal Agency on all technical issues related to tyres, tubes, valves and
rims and has been representing the Industry in deliberations relating to International Tyre Standards and
Global Technical Regulations on Tyres under the internationally constituted Working Group of WP.29.
ITTAC is a corresponding member of the European Tyre and Rim Technical Organisation and is in liaison
with other international organisations like the Tire and Rim Association Inc. and the Japan Automobile
Tire Manufacturers Association Inc.
All the relevant information on tyres, rims and valves which are published in the ITTAC Standards
Manual shall be considered as advisory only. Their use by anyone engaged in the Industry or Trade
is entirely voluntary and the Committee disclaims responsibility for any infringement which may arise
from the manufacture or use of any article described in the Committee’s documents. Prospective users
of the Standards Manual are responsible for protecting themselves against liability for infringement of
patents.
The Committee is a non profit making body. All expenses and charges for ITTAC publications are
shared by the member firms.
The C o m m i t t e e is a Reg ister ed Society under the S o c i e t i e s Registration Act. XXI of 1860 and
registered at Delhi.
COMPOSITION
CHAIRMAN
P K MOHAMED
APOLLO TYRES LTD.
SECRETARY GENERAL
RAJIV BUDHRAJA
ITTAC
SECRETARY
VINAY VIJAYVARGIA
ITTAC
RETREADING SUB-COMMITTEE
T.C.KAMATH - CONVENER
MRF LTD.
RIM SUB-COMMITTEE
T.C. KAMATH - CONVENER
MRF LTD.
R. SUBRAMANIAN ATC Tires Pvt. Ltd.
I A JOY Apollo Tyres Ltd.
ANTONY RANJU Apollo Tyres Ltd.
S K MANDAL Birla Tyres
VIPUL JOHN Ceat Ltd.
SURAJIT SINHA Ceat Ltd.
KARTIK SHAH JK Tyre & Industries Ltd.
SUNIL BHATAMBREKAR Kalyani Hayes Lemnerz Ltd.
BIJO VARKEY MRF Ltd.
S. KRISHNA KUMAR SSWL Ltd.
VIMAL P ANAND SSWL Ltd.
SUNDARARAJAN T Wheels India Ltd.
R. MUTHURAJ Wheels India Ltd.
1966 – 1968
1968 – 1969
J.P. FINNEN, Dunlop India Ltd.
R.E. DAGNALL, Goodyear India Ltd.
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1969 – 1971 C.Z. VERGHESE, Firestone Tyre & Rubber Co. of India Pvt. Ltd.
1972 – 1973 P.S. DAY, Dunlop India Ltd.
1973 – 1974 H. RAJ, Ceat Tyres of India Ltd.
1974 – 1975 C.Z. VERGHESE, Madras Rubber Factory Ltd.
1975 – 1976 G.K. PILLAY, Premier Tyres Ltd.
1976 – 1980 I.K. SAMA, Bombay Tyres International Ltd., (Firestone)
1980 – 1982 H. SHUFFLEBOTHAM, Dunlop India Ltd.
1982 – 1987 S. KRISHNAMOORTHY, Ceat Tyres of India Ltd.
1987 – 1989 C.Z. VERGHESE, MRF Ltd.
1989 – 1993 I.K. SAMA, Bombay Tyres International Ltd.
1993 – 1995 P.K. MOHAMED, Apollo Tyres Ltd.
1995 – 1996 P.V. ALVA, Ceat Ltd.
1996 - 2000 V.C. JACOB, MRF Ltd.
2000 – 2002 V. ABRAHAM, JK Industries Ltd.
2002 – 2004 TOM K. THOMAS, Ceat Ltd.
2004 – 2008 T.R. GOPALAKRISHNAN, Apollo Tyres Ltd.
2008-2012 M.P. KANJOLIA, JK Tyre & Industries Ltd.
2012-2013 V.K. MISRA, JK Tyre & Industries Ltd.
2013-2014 P J XAVIER, MRF Ltd.
2014-2015 P K MOHAMED, Apollo Tyres Ltd.
2015-2016 TOM K. THOMAS, Ceat Ltd.
2016-2017 V.K. MISRA, JK Tyre & Industries Ltd.
Alt. - Alternate
Agr. - Agricultural
C/L - Centre Line
CC - Cross Country
Circum. - Circumference
cm - Centimetre
Cyl. - Cylindrical
CV - Commercial Vehicle
DBV - Double Bend Valve
DC - Drop Centre Rim
Dia. - Diameter
Dimn. - Dimension
Div. - Divided Rim
DW - Deep Well
ETRTO - European Tyre & Rim Technical Organisation
FB - Flat Base Rim
FH - Flat Hump
GVW - Gross Vehicle Weight
IS - Indian Standard
ISO - International Organization of Standardisation
kg -.Kilogram
kPa - Kilo Pascal
km - Kilometre
km/h - Kilometre per hour
LT - Light Truck
LI - Load Index
Mtr. - Metre
mm - Millimetre
MS - Mud and Snow
Max. - Maximum
Min. - Minimum
NA - Not Applicable
NHS - Not for Highway Service
OD - Overall Diameter
OW - Overall Width
OTR - Off-The-Road
Perm. - Permissible
Prem. - Premium Depth
PR - Ply Rating
psi-lbs/sq.-in - Pounds per Square Inch.
RC - Rolling Circumference
RDS - Recommended Dual Spacing
Rec. - Recommended
Ref. - Reference
Reinf. - Reinforced Type
SLR - Static Loaded Radius
SW - Section Width
Std. - Standard Depth
SDC - Semi Drop Centre
SB - Single Bend
SI - Standard International
Trac. - Traction
TB - Truck Bus
Tol. - Tolerance
TLCC - Tyre Load Carrying Capacity
TR/TRA - Tyre and Rim Association
ULT - Ultra Light Truck
UNITS OF MEASUREMENTS
kPa psi kPa psi kPa psi kPa psi kPa psi kPa psi
6. 895 1 75.845 11 44.795 21 213.745 31 282.695 41 689.500 100
13.790 2 82.740 12 151.690 22 220.640 32 289.590 42 723.975 105
Bead - The part of the tyre, which is so shaped as to fit the rim and hold the tyre on to it. It has cores made of several
strands of essentially inextensible steel wire with the end of the plies wrapped around the cores for anchorage.
Sidewall - The part of the tyre between the bead and the tread, which flexes in service.
Tread - This is the part of the tyre which comes in contact with the ground and through which the driving, braking and
cornering forces are transmitted. It is made of a special rubber compound to give good wearing properties and in conjunction
with the tread pattern to transmit these forces.
Carcass - The rubber-bonded cord structure of a tyre integral with the bead which provides the requisite strength to carry
the load.
Breaker (Diagonal) - Intermediate rubberised fabric layers/plies between the carcass and the tread which helps bonding
as well as protects the casing from road shocks.
Belt (Radial) - Layers of rubberised material underneath the tread with cords laid substantially in the direction of the tread
centre-line that restricts the carcass in the circumferential direction and stiffens the tread area.
Tyre Size Designation - A tyre is generally identified by its nominal cross section code followed by the nominal
rim diameter code, for example 5.20-13 where 5.20 is the nominal tyre width code and 13 is nominal rim diameter code
in inches. For radial ply tyre, a letter R (to stand for radial ply construction) is used in place of “—” or “D” in the
diagonal ply tyre designation. Tyres of millimetric range bear nominal cross section marking in mm as 145 R 14 with
nominal rim diameter code “14”.
Ply Rating - The term Ply Rating is used to identify a given tyre with its maximum recommended load when used in a
specific type of service. It is an index of tyre strength and does not necessarily represent the number of cord plies in the
tyre.
Design Dimensions - Basic dimensions of the new tyre, to be used for tyre design purposes.
New Tyre - A tyre, which has neither been used nor subjected to a retreading operation.
Tyre in Service (Grown Tyre) - A tyre, which has u n d e r g o n e expansion or growth, due to use i n service. For deciding
clearances for a vehicle design, the maximum dimensions for Tyre in Service, as tabulated in the Data Sheets, should be
used.
Temporary Spare Tyre – These are special types o f spare tyres. They differ from normal tyres fitted to a vehicle with
regards to their principal characteristics like tyre marking, d i m e n s i o n s and conditions of use etc. They are intended for
temporary use under restricted conditions. The 88% for vehicle normal load does not apply. For T-Type Tyres the inflation
pressure in service is 420 kPa. Only one of these tyres is permitted in use on a vehicle, at any time.
Mud & Snow (M+S) Tyre - Tyre whose tread pattern and whose structure are primarily designed to ensure, in mud and
fresh or melting snow, a performance better than of an ordinary (road -type) tyre. The tread pattern of a snow tyre
generally consists of groove (rib) and/or solid block elements more widely spaced than on an ordinary (road type)
tyre. Tyre can also be marked as MS, M&S, M.S and M-S.
Tyre Overall Diameter - This is the diameter of an inflated tyre at the outermost surface of the tread, or twice the inflated
Section Height of a tyre, plus the nominal Rim Diameter.
Nominal Aspect Ratio - One hundred times the ratio of the Design Section Height to the Nominal Section Width.
Inflation Pressure - Those given in the Data Tables are the basic minimum, and (called “cold” to stress the importance of
tyre temperature at the time of checking) apply to pressures taken when the tyres have cooled down to ambient temperature
and there is no pressure build-up due to running the tyre.
Load - in this Manual means mass and the unit is kilogram (kg).
Maximum Load/Inflation Pressure - The last value shown in a Data Table indicates the recommended
maximum load, which the tyre of the applicable ply rating can carry when, operated at the corresponding maximum
cold inflation pressure.
Minimum Inflation Pressure - The minimum acceptable inflation pressure must not be lower than the lowest inflation
pressure corresponding to the lowest load in the stepped Load/Inflation Pressure table, regardless of any lower applied
load.
Maximum Speed - This is the peak velocity attainable by a vehicle.
Recommended Dual Spacing (RDS) - The Overall Widths of the deflected new and (grown) tyre in service must not exceed
the recommended dual spacing figure, which allows for deflection bulge under the specified loading and corresponding tyre
inflation, and growth on inflation or in service, variations when run over road irregularities, protective side ribs and sidewall
markings.
Tubeless Valves - Tubeless valves for Scooter, Motorcycle, Passenger Car, Truck and Bus tyres have been included in
this edition of the Standards Manual. Suitability of these valves should be ascertained from the rim manufacturer. Wheel
disc embellishments are also to be considered when selecting the valve. A large variety of tubeless Off-The-Road valves
are available but the more common types are included in this manual.
Rim - The ‘Recommended’ size is preferred over any other, for obtaining optimum tyre and bead performance. Where the
strength wise suitability of a rim-wheel is also involved, consult rim/wheel manufacturer to ascertain if the rim and wheel disc
are of sufficient strength for the intended service (See RIM section). Rims of a “Approved” status are not recommended
for vehicles of future new designs. Where used for existing designs, the tyre and wheel manufacturers should approve the
suitability of the tyre/wheel assembly for the intended service.
Tyre Selection - Refer to individual section.
TYRE DESIGNATION
TRUCK
CODE 10.00 – 20 14PR
DESIGNATED
(DIAGONAL) Nominal Construction Nominal Ply
Section Width Code Rim Dia. Rating
Code “-” Diagonal Code
LIGHT TRUCK
CODE 7.50 – 16 14PR LT/C
DESIGNATED
(DIAGONAL) Nominal Construction Nominal Ply Tyre
Section Width Code Rim Dia. Rating Category
Code “-” Diagonal Code
ALPHA F 78 – 15
NUMERIC
(DIAGONAL) Alpha Aspect Construction Nominal
Designation Ratio Code Rim Dia.
De “-” Diagonal Code
De
MOTORCYCLE
CODE 2.75 – 18 6PR M/C
DESIGNATED
(DIAGONAL) Nominal Construction Nominal Ply Tyre
Section Width Code Rim Dia. Rating Category
Code “-” Diagonal Code
MOPED
CODE 2 – 19 MOPED STD / REINF
DESIGNATED
(DIAGONAL) Nominal Construction Nominal Tyre Load
Section Width Code Rim Dia. Category Capacity
Code “-” Diagonal Code
L, M, N P, Q, R, S T, U, H, V
4 170 200 -
6 210 240 260
Speed symbol Speed category Speed symbol Speed category Speed symbol Speed category
km/h km/h km/h
A1 5 D 65 Q 160
A2 10 E 70 R 170
A3 15 F 80 S 180
A4 20 G 90 T 190
A5 25 J 100 U 200
A6 30 K 110 H 210
A7 35 L 120 V 240
A8 40 M 130 W 270
B 50 N 140 Y 300
C 60 P 150
NOTE: In the case of tyres suitable for speeds higher than 240 km/h the speed category of the tyre must be indicated by
the letter ‘Z’ placed in front of the indication of the structure and indication of the load capacity index may be omitted.
GENERAL NOTES
TRAVELLING SPEEDS: Tyres shall not be used at higher speeds than those limits indicated at the top of the Load/
Inflation data tables, or in the footnotes “Load/Speed relationship”. Such indication of the speed capability of a tyre included
in this manual must not be interpreted as ITTAC recommendation to exceed the legal speed limits that may be necessary
for safety on roads and similar considerations.
ADJUSTMENTS TO TYRE SECTION WIDTHS/OVERALL WIDTHS OR DUAL SPACING: Within the parameters of
specified permissibility of a wider or narrower rim than the Recommended rim size, the guidelines for the necessary
adjustments are:
Section Width or Overall Width: 5 mm increase or reduction (as applicable) for every 0.50
difference in nominal rim width.
For 2 and 3 Wheeler tyres the adjustment to tyre Section Width and Overall Width are as shown on Page 5-02.
TABLE
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Correlation between Load Index and Tyre Load-Carrying Capacity (TLCC)