EX350i Service Manual 2

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SVM158-A

April, 2002

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
Copyright © 2002 Lincoln Global Inc.
AU E N
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INVERTEC V350-PRO

tin iscsc
sit nib amm ec
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lolor m iqquua co ad t ut g
do umm alali et ism
m nnu na eu at tuer un ining
suum no am bhh er te cid iscsc
ipips m mag sit tin ipipi
ninib m ec ad t ut
m didiaam ree lolorr my quuaam ns od
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Lo ed do do nnuum alali et
t, t
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tu cid
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• Sales and Service through Subsidiaries and Distributors Worldwide •


orre ipips m m sit ninib am ns od
lalao m didiaam ree r y co ism
re lolor lolor m iqu quet g
Lo ed do do umm alaliam h eu erat ining
it,t, et nnu na bh iscsc
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eleli um no sit ninib m ipipi


re ips ag r y uaam ad t ut
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IN

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For use with machine code numbers 10873, 10874, 10876

it,t, t do am bhh er tetu cid iscsc


ipipi
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lalao lolor m iqquua ns od er un ining


do umm alali co ism tu cid iscsc
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ing it,t, t nnu na ninib am ns od
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ad t ut lalao m am do umm alali eu at
co ism
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lolor m iqu qu co
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do umm alali et it,t, t er du
m nnu na eu at tuer un
eleli eeet ipips m m
ag
tu ci ci
suum no am bhh er te cid
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ip ut
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lolor m

ninib m ec
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it,t, t m na eu at orre tu ci
eleli eeet suum no ag am bhh er er
tu cid
un lalao et eu erat te tin
orre ipips m m sit ninib am
lalao m didiaam ree
te
bh m ec od
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lor m qu ns
si y ni ua co ism
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Lo ed do do umm ali ns od
co ism iscsc r
t, t m nnu na iq
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ipipi
ad t ut lo mm al et eu at
orre ipips m mag er
lalao m am
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do nu num na t am bh m
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su no m r si y iqua
lolor y iscsc
Lo ed do lolor m iqquua ec tin ipipi
it,t, t do umm alali ns od ad t ut ip am lo m al
eleli eeet
orre
m
suum no
nnu na co ism er un m di lore do umm
lalao ipips m mag et eu at tu cid re ed do m nu n na
m didiaam ree am bhh er ecte tin
re sit ninib amm ns od
Lo it, t su no mag
lolor
Lo ed r
lolor m iqquua co ism
y el ee ip am re
it,t, t do ing or
la rem di lo

• World's Leader in Welding and Cutting Products •


eleli eeet do umm alali et eu at iscsc
orre m nnu na am h er ipipi
ed do
lalao suum no ad t ut Lo it, t
ipips m mag r sit y nib amm er un
m didiaam ree lolor m iqquua tu cid el ee
re lolor do umm alali te
tin
or
Lo ed do m nnu na ec la
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eleli eeet ipipssu m no ag co ism ci
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lalao rem didia ree et eu at
ip ut
lolor am bhh er
Lo ed do ad nt
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lalao nnu na te tin is
um no ip ut
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Lo it, t su no mag
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or
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SERVICE MANUAL
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EQUIPMENT WITHOUT READ-


equipment is designed and built

SAFETY PRECAUTIONS CON-


. . . and thoughtful operation on
increased by proper installation
Lincoln arc welding and cutting

TAINED THROUGHOUT. And,


ING THIS MANUAL AND THE
your part. DO NOT INSTALL,
with safety in mind. However,

most importantly, think before


Safety Depends on You

OPERATE OR REPAIR THIS


your overall safety can be

you act and be careful.


i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents The engine exhaust from this product contains
are known to the State of California to cause can- chemicals known to the State of California to cause
cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the
Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE 1.h. To avoid scalding, do not remove the


radiator pressure cap when the engine is
powered equipment. hot.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.

ELECTRIC AND
MAGNETIC FIELDS
____________________________________________________
1.c. Do not add the fuel near an open flame weld- may be dangerous
ing arc or when the engine is running. Stop
the engine and allow it to cool before refuel- 2.a. Electric current flowing through any conductor causes
ing to prevent spilled fuel from vaporizing on localized Electric and Magnetic Fields (EMF). Welding
contact with hot engine parts and igniting. Do current creates EMF fields around welding cables and
not spill fuel when filling tank. If fuel is spilled, welding machines
wipe it up and do not start engine until fumes
have been eliminated. 2.b. EMF fields may interfere with some pacemakers, and
____________________________________________________ welders having a pacemaker should consult their physician
1.d. Keep all equipment safety guards, covers and devices in posi- before welding.
tion and in good repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other moving parts 2.c. Exposure to EMF fields in welding may have other health
when starting, operating or repairing equipment. effects which are now not known.
____________________________________________________

1.e. In some cases it may be necessary to remove safety 2.d. All welders should use the following procedures in order to
guards to perform required maintenance. Remove minimize exposure to EMF fields from the welding circuit:
guards only when necessary and replace them when the
maintenance requiring their removal is complete. 2.d.1. Route the electrode and work cables together - Secure
Always use the greatest care when working near moving them with tape when possible.
parts.
___________________________________________________ 2.d.2. Never coil the electrode lead around your body.
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or 2.d.3. Do not place your body between the electrode and
idler by pushing on the throttle control rods work cables. If the electrode cable is on your right
while the engine is running. side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as


possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while 2.d.5. Do not work next to welding power source.
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate. Mar ‘95
ii ii
SAFETY
ELECTRIC SHOCK can kill. ARC RAYS can burn.
3.a. The electrode and work (or ground) circuits 4.a. Use a shield with the proper filter and cover
are electrically “hot” when the welder is on. plates to protect your eyes from sparks and
Do not touch these “hot” parts with your bare the rays of the arc when welding or observing
skin or wet clothing. Wear dry, hole-free open arc welding. Headshield and filter lens
gloves to insulate hands. should conform to ANSI Z87. I standards.

3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant
Make certain the insulation is large enough to cover your full material to protect your skin and that of your helpers from
area of physical contact with work and ground. the arc rays.

In addition to the normal safety precautions, if welding 4.c. Protect other nearby personnel with suitable, non-flammable
must be performed under electrically hazardous screening and/or warn them not to watch the arc nor expose
conditions (in damp locations or while wearing wet themselves to the arc rays or to hot spatter or metal.
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or FUMES AND GASES
accidental contact with the workpiece or ground) use
the following equipment: can be dangerous.
• Semiautomatic DC Constant Voltage (Wire) Welder. 5.a. Welding may produce fumes and gases
• DC Manual (Stick) Welder. hazardous to health. Avoid breathing these
• AC Welder with Reduced Voltage Control. fumes and gases.When welding, keep
your head out of the fume. Use enough
3.c. In semiautomatic or automatic wire welding, the electrode, ventilation and/or exhaust at the arc to keep
electrode reel, welding head, nozzle or semiautomatic fumes and gases away from the breathing zone. When
welding gun are also electrically “hot”. welding with electrodes which require special
ventilation such as stainless or hard facing (see
3.d. Always be sure the work cable makes a good electrical instructions on container or MSDS) or on lead or
connection with the metal being welded. The connection cadmium plated steel and other metals or coatings
should be as close as possible to the area being welded. which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
3.e. Ground the work or metal to be welded to a good electrical using local exhaust or mechanical ventilation. In
(earth) ground. confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
3.f. Maintain the electrode holder, work clamp, welding cable and also required when welding on galvanized steel.
welding machine in good, safe operating condition. Replace
5.b. Do not weld in locations near chlorinated hydrocarbon vapors
damaged insulation.
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
3.g. Never dip the electrode in water for cooling.
form phosgene, a highly toxic gas, and other irritating
products.
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
5.c. Shielding gases used for arc welding can displace air and
between the two can be the total of the open circuit voltage
cause injury or death. Always use enough ventilation,
of both welders.
especially in confined areas, to insure breathing air is safe.
3.i. When working above floor level, use a safety belt to protect
5.d. Read and understand the manufacturer’s instructions for this
yourself from a fall should you get a shock.
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
3.j. Also see Items 6.c. and 8.
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.

5.e. Also see item 1.b.


Mar ‘95
iii iii
SAFETY

WELDING SPARKS can CYLINDER may explode


cause fire or explosion. if damaged.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent 7.a. Use only compressed gas cylinders
the welding sparks from starting a fire. containing the correct shielding gas for the
Remember that welding sparks and hot process used and properly operating
materials from welding can easily go through small cracks regulators designed for the gas and
and openings to adjacent areas. Avoid welding near pressure used. All hoses, fittings, etc. should be suitable for
hydraulic lines. Have a fire extinguisher readily available. the application and maintained in good condition.

6.b. Where compressed gases are to be used at the job site, 7.b. Always keep cylinders in an upright position securely
special precautions should be used to prevent hazardous chained to an undercarriage or fixed support.
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the 7.c. Cylinders should be located:
equipment being used. • Away from areas where they may be struck or subjected to
physical damage.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact can • A safe distance from arc welding or cutting operations and
cause overheating and create a fire hazard. any other source of heat, sparks, or flame.

6.d. Do not heat, cut or weld tanks, drums or containers until the 7.d. Never allow the electrode, electrode holder or any other
proper steps have been taken to insure that such procedures electrically “hot” parts to touch a cylinder.
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have 7.e. Keep your head and face away from the cylinder valve outlet
been “cleaned”. For information, purchase “Recommended when opening the cylinder valve.
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous 7.f. Valve protection caps should always be in place and hand
Substances”, AWS F4.1 from the American Welding Society tight except when the cylinder is in use or connected for
use.
(see address above).
7.g. Read and follow the instructions on compressed gas
6.e. Vent hollow castings or containers before heating, cutting or
cylinders, associated equipment, and CGA publication P-l,
welding. They may explode.
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
1235 Jefferson Davis Highway, Arlington, VA 22202.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a FOR ELECTRICALLY
welding area. powered equipment.
6.g. Connect the work cable to the work as close to the welding
8.a. Turn off input power using the disconnect
area as practical. Work cables connected to the building
switch at the fuse box before working on
framework or other locations away from the welding area
the equipment.
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
8.b. Install equipment in accordance with the U.S. National
This can create fire hazards or overheat lifting chains or
Electrical Code, all local codes and the manufacturer’s
cables until they fail.
recommendations.
6.h. Also see item 1.c.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.

Mar ‘95

V350-PRO
iv iv
SAFETY
6. Eloigner les matériaux inflammables ou les recouvrir afin de
PRÉCAUTIONS DE SÛRETÉ prévenir tout risque d’incendie dû aux étincelles.
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce 7. Quand on ne soude pas, poser la pince à une endroit isolé de
manuel aussi bien que les précautions de sûreté générales suiv- la masse. Un court-circuit accidental peut provoquer un
antes: échauffement et un risque d’incendie.

Sûreté Pour Soudage A L’Arc 8. S’assurer que la masse est connectée le plus prés possible de
1. Protegez-vous contre la secousse électrique: la zone de travail qu’il est pratique de le faire. Si on place la
masse sur la charpente de la construction ou d’autres endroits
a. Les circuits à l’électrode et à la piéce sont sous tension éloignés de la zone de travail, on augmente le risque de voir
quand la machine à souder est en marche. Eviter toujours passer le courant de soudage par les chaines de levage,
tout contact entre les parties sous tension et la peau nue câbles de grue, ou autres circuits. Cela peut provoquer des
ou les vétements mouillés. Porter des gants secs et sans risques d’incendie ou d’echauffement des chaines et des
trous pour isoler les mains. câbles jusqu’à ce qu’ils se rompent.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher met- 9. Assurer une ventilation suffisante dans la zone de soudage.
allique ou des grilles metalliques, principalement dans Ceci est particuliérement important pour le soudage de tôles
les positions assis ou couché pour lesquelles une grande galvanisées plombées, ou cadmiées ou tout autre métal qui
partie du corps peut être en contact avec la masse. produit des fumeés toxiques.
c. Maintenir le porte-électrode, la pince de masse, le câble de
soudage et la machine à souder en bon et sûr état defonc- 10. Ne pas souder en présence de vapeurs de chlore provenant
tionnement. d’opérations de dégraissage, nettoyage ou pistolage. La
d.Ne jamais plonger le porte-électrode dans l’eau pour le chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
refroidir. du solvant pour produire du phosgéne (gas fortement toxique)
e. Ne jamais toucher simultanément les parties sous tension ou autres produits irritants.
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le total 11. Pour obtenir de plus amples renseignements sur la sûreté, voir
de la tension à vide des deux machines. le code “Code for safety in welding and cutting” CSA Standard
f. Si on utilise la machine à souder comme une source de W 117.2-1974.
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.

2. Dans le cas de travail au dessus du niveau du sol, se protéger


PRÉCAUTIONS DE SÛRETÉ POUR
contre les chutes dans le cas ou on recoit un choc. Ne jamais LES MACHINES À SOUDER À
enrouler le câble-électrode autour de n’importe quelle partie du
corps.
TRANSFORMATEUR ET À
REDRESSEUR
3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc:

a. Utiliser un bon masque avec un verre filtrant approprié ainsi 1. Relier à la terre le chassis du poste conformement au code de
qu’un verre blanc afin de se protéger les yeux du rayon- l’électricité et aux recommendations du fabricant. Le dispositif
nement de l’arc et des projections quand on soude ou de montage ou la piece à souder doit être branché à une
quand on regarde l’arc. bonne mise à la terre.
b. Porter des vêtements convenables afin de protéger la peau
de soudeur et des aides contre le rayonnement de l‘arc. 2. Autant que possible, I’installation et l’entretien du poste seront
c. Protéger l’autre personnel travaillant à proximité au effectués par un électricien qualifié.
soudage à l’aide d’écrans appropriés et non-inflammables.
3. Avant de faires des travaux à l’interieur de poste, la debranch-
4. Des gouttes de laitier en fusion sont émises de l’arc de er à l’interrupteur à la boite de fusibles.
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pan- 4. Garder tous les couvercles et dispositifs de sûreté à leur place.
talons sans revers, et chaussures montantes.

5. Toujours porter des lunettes de sécurité dans la zone de


soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
Mar. ‘93

V350-PRO
v v
MASTER TABLE OF CONTENTS FOR ALL SECTIONS

Page

Safety.................................................................................................................................................i-iv

Installation .............................................................................................................................Section A

Operation...............................................................................................................................Section B

Accessories...........................................................................................................................Section C

Maintenance .........................................................................................................................Section D

Theory of Operation .............................................................................................................Section E

Troubleshooting and Repair.................................................................................................Section F


How to Use Troubleshooting Guide............................................................................................F-2
Troubleshooting Guide ................................................................................................................F-4
Test Procedures ........................................................................................................................F-15
Replacement Procedures .........................................................................................................F-51

Electrical Diagrams ..............................................................................................................Section G

Parts Manual ....................................................................................................................P-401 Series

V350-PRO
SectionA-1 Section A-1
TABLE OF CONTENTS
- INSTALLATION SECTION -

Installation

Technical Specifications .............................................................................................................A-2


Safety Precautions......................................................................................................................A-3
Stacking ......................................................................................................................................A-3
Tilting ..........................................................................................................................................A-3
Input Grounding Connections ....................................................................................................A-3
Power Cord Connection .............................................................................................................A-3
Connection of Wire Feeders................................................................................................A-3/A-4
Cobramatic Connection Instructions..........................................................................................A-4
Parallel Operation .......................................................................................................................A-5

V350-PRO
A-2 INSTALLATION A-2

TECHNICAL SPECIFICATIONS - INVERTEC V350-PRO


INPUT AC VOLTAGE & DC OUTPUT
Product Ordering Input AC Rated DC Output Output Weight Dimensions Open
Name Information Voltage Amps/Volt Range with Cord HxWxD Circuit
/Duty Cycle (continuous) Voltage

K1728-5 Construction
Construction (81.0 lbs.)
200 350A / 34V / 60% (36.7 kg.) 14.8” x 13.3” x
Invertec K1728-6 208-230/ 27.8”*
V350- Factory 380-400/ AMPS Factory (373 x 338 x
PRO 415-460/ 5-425 (81.0 lbs.) 706*)mm
60/50 Hz K1728-7 575 300A / 32V /100% (36.7 kg.) 80 VDC
Advanced 1& 3 Phase
Process 60/50 Hz Advanced Process
(81.5 lbs.)
(37.0 kg.)

* Overall Length Including Handle, 27.8” (706mm)


V350-PRO INPUT CURRENT
Recommemded Fuse Sizes Base On The U.S. National Electrical Code And Maximum Machine Outputs
Input 50/60 Hz Output Recommended
Voltage Phases 300Amps @ 350Amps @ Line Cord Fuse size Notes
32Volts(100%) 34Volts(60%) AWG
200 1 Not Not --- Note 1
Recommended Recommended
208 1 76 94 2 125A Note 2
230 1 69 85 4 125A Note 2
380 1 Not Not --- Note 1
Recommended Recommended
400 1 Not Not --- --- Note 1
Recommended Recommended
415 1 41 64 6 80A Note 2
460 1 36 42 8 70A
575 1 31 37 8 50A

200 3 41 50 8 80A Note 2


208 3 39 50 6 80A Note 2
230 3 36 42 8 70A
380 3 23 28 8 50A
400 3 22 27 8 50A
415 3 22 26 8 50A
460 3 19 23 8 50A
575 3 16 18 8 35A
Note 1. Not rated is indicated by 4-x’s in the box on the rating plate.
Note 2. When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.
OUTPUT CABLES, CONNECTIONS AND LIMITATIONS
Select The output cable size based upon the following chart.
Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:
DUTY CYCLE CURRENT LENGTH UP TO 200FT.(61m) 200-250 FT. (61-76m)
100% 300 1/0 1/0
60% 350 1/0 2/0

V350-PRO
A-3 A-3
INSTALLATION
SAFETY PRECAUTIONS • Initial 200VAC - 415VAC and 575VAC operation will
require an Input voltage panel setup.
WARNING • Open the access panel on the rear of the machine.
ELECTRIC SHOCK can kill. • For 200 or 230: Position the large switch to 200-
230.
• TURN THE INPUT POWER OFF AT For higher voltages: Position the large switch to
THE DISCONNECT SWITCH BEFORE 380-575.
ATTEMPTING TO CONNECT OR DIS- • Move the "A" lead to the appropriate terminal.
CONNECT INPUT POWER LINES, OUTPUT
CABLES, OR CONTROL CABLES. POWER CORD CONNECTION
• Only qualified personnel should perform this A 10 ft. power cord is provided and wired into the
installation. machine. Follow the power cord connection instruc-
• Connect the green/yellow lead of the power tions.
cord to ground per U.S.National Electrical Code.
----------------------------------------------------------------------
CAUTION
SELECT SUITABLE LOCATION •Incorrect connection may result in equipment
damage.
The Invertec V350-PRO will operate in harsh environ- -----------------------------------------------------------------------
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reliable operation. A AMP
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V VOL
TS

• The machine must be located where there is free cir-


A
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ELE LN TERM
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IC

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culation of clean air such that air movement in the


-P
RO

POWER

ON

OFF

back, out the sides and bottom will not be restricted.


• Dirt and dust that can be drawn into the machine Single Phase Input
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating Connect green lead to ground per National Electrical
temperatures and nuisance shutdown. Code.
Connect black and white leads to power.
• Keep machine dry. Shelter from rain and snow. Do
not place on wet ground or in puddles. Wrap red lead with tape to provide 600V insulation.
• DO NOT MOUNT OVER COMBUSTIBLE SURFACES. Three Phase Input
Connect green lead to ground per National Electric
CAUTION Code.
Connect black, red and white leads to power.
Where there is a combustible surface directly under
stationary or fixed electrical equipment, that surface
shall be covered with a steel plate at least .06”(1.6mm) CONNECTIONS OF WIRE FEEDERS TO V350-PRO
thick, which shall extend not less than 5.90”(150mm) LN-25 Connection Instructions
beyond the equipment on all sides. (Factory, Construction & Advanced Process versions
STACKING can be connected.-Not recommended for Pulse
V350-PRO cannot be stacked. Welding with the Advanced Process Model).
• Turn the Invertec power switch "off".
• Connect the electrode cable to the output terminal of polar-
TILTING
Place the machine directly on a secure, level surface ity required by electrode. Connect the work lead to the
or on a recommended undercarriage. The machine other terminal.
may topple over if this procedure is not followed. • LN-25 with Remote Control options can be used with the
Factory Advanced Process version of the V350. The 6-Pin
INPUT AND GROUNDING CONNECTIONS (K444-1) and 14-pin (K444-2) remotes can be connected
• Only a qualified electrician should connect the directly to the 6-pin & 14-pin MS-style connectors. The 42
Invertec V350-PRO. Installation should be made in Volt Remote Voltage and Output Control (K624-1) Kit can
accordance with the appropriate National Electrical be connected to the V350’s 14-pin MS-style connector
Code, all local codes and the information detailed using Remote Control Cable assembly K627- [ ]. LN-25s
below. with a K431-1 remote kit can be connected to the V350’s
• When received directly from the factory, multiple volt- 14-pin MS-style connector using a K432 cable and K876
age machines are internally connected for 460VAC. adapter. (See connection diagram S19899). Or the K432
If 460VAC is the desired input, then the machine may cable could be modified with a K867 Universal Adapter
be connected to the power system without any setup Plug (See connection diagram S19405) to connect it to the
required inside the machine. V350’s 14-pin MS-style connector.
V350-PRO
A-4 A-4
INSTALLATION
LN-7 Connection Instructions Cobramatic Connection Instructions
An LN-7 can only be used with the “Factory” & A Cobramatic can only be used with the “Factory” &
“Advanced Process” versions of the 350-Pro. “Advanced Process” versions of the 350-Pro.
• Turn the Invertec power switch "off". • Turn the Invertec power switch "off"
• Connect the K480 control cable from the LN-7 to the • Connect the control cable from the Cobramatic to
14-pin MS-style connector. the 14-pin MS-style connector.
• Connect the electrode cable to the output terminal of the • Connect the electrode cable to the output terminal
polarity required by electrode. Connect the work lead to of the polarity required by electrode. Connect the
the other terminal. work lead to the other terminal.
• Set the meter polarity switch on the front of the Invertec • Set the meter polarity switch on the front of the
to coincide with wire feeder polarity used. The wire Invertec to coincide with wire feeder polarity used.
feeder will now display the welding voltage. • If a remote control such as K857 is to be used with
• If K480 is not available, see connection diagram the Cobramatic, the remote can be connected
S19404 for modification of K291 or K404 LN-7 input directly to the 6-pin MS-style connector on the front
cable with K867 Universal Adapter Plug. of the Invertec or use a K864 adapter to connect
• If a remote control such as K857 is to be used with the the cobramatic and the remote to the 14-pin MS-
LN-7, the remote can be connected directly to the 6-pin style connector.
MS-style connector on the front of the Invertec or use a
K864 adapter to connect the LN-7 and the remote to the TIG Module K930-2
14-pin MS-style connector. (See connection diagram The TIG Module connects to the Factory and Advanced
S19901) Process V350-Pro versions with a K936-1 (9-14 pin)
control cable. Connect the K936-1 to the MS-style
LN-10 Connection Instructions connector.
An LN-10 can only be used with the “Factory” &
“Advanced Process” versions of the 350-Pro. The TIG Module can also be used with the V350-Pro
• Turn the Invertec power switch "off" Construction version. A K936-4 control cable is
• Connect the K1505 control cable from the LN-10 to the required to supply 115VAC to the TIG Module from an
14-pin MS-style connector. external 115VAC supply.
• Connect the electrode cable to the output terminal of
polarity required by the electrode. Connect the work lead General Instructions for Connection of Wire
to the other terminal. Feeders to V350-Pro
• Set the meter polarity switch on the front of the Invertec Wire feeders other than those listed above may be
to coincide with wire feeder polarity used. used provided that the auxiliary power supply rating of
• See the LN-10 manual for details on accessing Control the V350-Pro is not exceeded. K867 universal adapter
DIP Switch plug is required. See connection diagram S24985 on
page F-4.
LN-742 Connection Instructions
An LN-742 can only be used with the “Factory” & REMOTE CONTROL OF INVERTEC
“Advanced Process” versions of the 350-Pro. Remote Control K857, Hand Amptrol K963 and Foot
• Turn the Invertec power switch "off" Amptrol K870.
• Either a K591 or a K593 Input cable assembly is
required to connect the LN-742 to the Invertec. UNDERCARRIAGE MOUNTINGS
• Connect the control cable from the LN-742 to the
MOUNTING HOLE LOCATIONS
14-pin MS-style connector. NOTE: MOUNTING SCREWS CA N NOT PROTRUDE MORE THAN
• Connect the electrode cable to the output terminal 0.5 INCHES INSIDE THE MACHINE.
of the polarity required by electrode. Connect the
3.50
work lead to the other terminal.
• Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used. 1/4-20 NUT (4 PLACES)
5.50
The wire feeder will now display the welding volt-
age.
• If a remote control such as K857 is to be used with the 10.00
LN-742, the remote can be connected directly to the 6-pin
MS-style connector on the front of the Invertec or use a
11.84 4/01
K864 adapter to connect the LN-742 and the remote to M19527
the 14-pin MS-style connector.

V350-PRO
A-5 A-5
INSTALLATION
PARALLEL OPERATION
The V350-Pro can be paralleled in CC mode. For best
results, the currents of each machine should be rea-
sonably well shared. As an example, with two
machines set up in parallel for a 400 amp procedure,
each machine should be set to deliver approximately
200 amps, not 300 amps from one and 100 amps from
the other. This will minimize nuisance shutdown con-
ditions. In general, more than two machines in paral-
lel will not be effective due to the voltage requirements
of procedures in that power range.

To set machine outputs, start with output control pots


and arc control pots in identical positions. Use the
output control pots to balance the currents and main-
tain the desired current. The arc control pots should
be kept identical on the two machines.

V350-PRO
A-6 A-6
NOTES

V350-PRO
Section B-1 Section B-1

TABLE OF CONTENTS
- OPERATION SECTION -
Operation...............................................................................................................................Section B
Safety Precautions......................................................................................................................B-2
General Description..............................................................................................................B-2
Duty Cycle ............................................................................................................................B-2
Operational Features and Controls ............................................................................................B-2
Weld Mode Select.......................................................................................................................B-3
CC-Stick Soft..................................................................................................................B-3
CC-Stick Crisp................................................................................................................B-3
TIG GTAW .......................................................................................................................B-4
CV-Wire ...........................................................................................................................B-4
CV-Innersheild.................................................................................................................B-4
Advanced Process Panel............................................................................................................B-5
Controls ......................................................................................................................................B-6
Electrode Material.......................................................................................................................B-6
Hot Start & Arc Control...............................................................................................................B-6
Weld Mode Details......................................................................................................................B-7
Pulse Programs ..........................................................................................................................B-8
Lower Case Front .......................................................................................................................B-9
CV Modes.............................................................................................................................B-9
TIG Mode .............................................................................................................................B-9
CC-Stick Modes...................................................................................................................B-9
Types of Remote Output Control................................................................................................B-9
Types of Remote Weld Terminal Control ....................................................................................B-9
Auxiliary Power .........................................................................................................................B-10
Limitations.................................................................................................................................B-10
Recommended Processes........................................................................................................B-10
Descriptions of Special Welding Processes Available on this Machine...................................B-11

V350-PRO
B-2 B-2
OPERATION
SAFETY PRECAUTIONS
DUTY CYCLE

WARNING The V350-Pro is rated at 350 amps, 60% duty cycle


ELECTRIC SHOCK can kill. (based on a 10 minute cycle). It is also rated at 300
• Do not touch electrically live parts or amps, 100% duty cycle.
electrode with skin or wet clothing.
• Insulate yourself from work and OPERATIONAL FEATURES and CONTROLS:
ground.
• Always wear dry insulating gloves. UPPER CONTROL PANEL
------------------------------------------------------------------------ 1. AMPS Meter
FUMES AND GASES can be dangerous. • Prior to STICK or TIG operation (current flow), the
• Keep your head out of fumes. meter displays preset current value (+/- 2 amps or
• Use ventilation or exhaust to remove +/- 3%, whichever is greater).
fumes from breathing zone. • Prior to CV operation, the meter displays four dash-
es indicating non-presettable AMPS.
------------------------------------------------------------------------ • During welding, this meter displays actual average
WELDING SPARKS can cause fire or amps.
explosion. • After welding, the meter holds the actual current
• Keep flammable material away. value for 5 seconds. Output adjustment while in the
• Do not weld on closed containers. "hold" period results in the "prior to operation" char-
acteristics stated above. The displays blink indicat-
------------------------------------------------------------------------ ing that the machine is in the "Hold" period.
ARC RAYS can burn eyes and skin.
• Wear eye, ear and body 2. VOLT METER
protection. • Prior to CV operation (current flow), the meter dis-
plays desired preset voltage value (+/- .5V).
• Prior to STICK or TIG operation, the meter displays
------------------------------------------------------------
the Open Circuit Voltage of the Power Source or four
dashes if the output has not been turned on.
See additional warning information at • During welding, this meter displays actual average
front of this operators manual. volts.
----------------------------------------------------------- • After welding, the meter holds the actual voltage
value for 5 seconds. The displays blink indicating
GENERAL DESCRIPTION that the machine is in the "Hold" period.
• Output adjustment while in the "hold" period results
The Invertec V350-Pro offers multi-process CV, CC, in the "prior to operation" characteristics stated
and DC welding and is rated 350 amps, 34 volts at a above.
60% duty cycle. The V350-Pro is available in either a 3. OUTPUT CONTROL
Construction version (no wire feeder connection and • Output control is conducted via a single turn poten-
auxiliary power) and a Factory & Advanced Process
tiometer.
versions (includes wire feeder connection and related
power) • Adjustment is indicated by the meters as stated
. above.
• The factory model is the construction model with • When in TIG modes, this control sets the maximum
the addition of the Wire Feeder/Remote Adapter. welding current. Full depression of a foot or hand
Amptrol results in the preset level of current.
• In this form, the V350-Pro provides the hardware to
4. WELD TERMINALS-REMOTE / ON
power and connect to 24, 42 or 115 VAC wire feeders.
• Two status lights indicate the location of trigger con-
trol as determined by the "WELD TERMINALS" push
• The advanced process model is the factory model
button.
with an advanced process panel installed in place of
• If trigger control is local "weld terminals on", the ON
the standard mode panel. In this form, the V350-Pro
display will be lit.
provides access to the 5 standard weld modes (Stick
• If trigger control is remote "weld terminals remotely
Soft, Stick Crisp, TIG, CV-Wire, CV-Innershield),
controlled", the REMOTE display will be lit.
gouge, constant power and pulse MIG weld modes.

V350-PRO
B-3 B-3
OPERATION
• The unit will power up in "pre-determined preferred" 7. WELD MODE SELECT - FACTORY AND
trigger modes. CONSTRUCTION (See Figure B.1)
The Mode Control button selects from the following
STICK = ON welding modes.
CV = REMOTE
TIG = REMOTE if remote output controls are attached CC-STICK SOFT: The Stick Soft process features con-
to the machine. tinuous control ranging from 5 to 425 amps. This mode
TIG = 0N if remote output controls are not attached to was intended for most SMAW applications, and Arc
the machine. Gouging.
For all versions, these trigger modes can be over-ridden
(switched) with the WELD TERMINALS push button. When • Arc Gouging: Setting the output of the Stick Soft
changed, the unit will power up in the configuration it was in mode to 425 amps will enable the arc-gouging
when it was last powered down. mode. The actual output current will depend on the
size of carbon used. The recommended maximum
5. THERMAL size carbon is 5/16".
• This status light indicates when the power source has been • The Hot Start control regulates the starting current
driven into thermal overload. If the output terminals were at arc initiation. Hot Start can be adjusted from min-
"ON", the "ON" light will blink indicating that the output will imum (0), with no additional current added at arc
be turned back on once the unit cools down to an accept- start, to maximum (10), with double the preset cur-
able temperature level. If the unit was operating in the rent or 425 amps (max of machine) added for the
"REMOTE" mode, the trigger will need to be opened first second after arc initiation.
before or after the thermal has cleared and closed after the • The Arc Control regulates the Arc Force to adjust
machine has cooled down to an acceptable temperature to the short circuit current. The minimum setting (-10)
establish output. will produce a "soft" arc and will produce minimal
spatter. The maximum setting (+10) will produce a
6. CONTROL-REMOTE / LOCAL "crisp" arc and will minimize electrode sticking.
• Two status lights indicate the location of output control as
pre-determined by the power sources auto-configure sys- CC-STICK CRISP:The Stick Crisp mode features con-
tem. tinuous control from 5 to 425 amps. This mode was
• The LOCAL display will be lit when control is at the power intended primarily for pipe welding applications.
source.
• The REMOTE display will be lit when a remote pot/control • The Hot Start control regulates the starting current at
is detected. arc initiation. Hot Start can adjust starting current up
These Output Control configurations can be overridden or down by 25% of the preset value. The recom-
(switched) with the CONTROL push button. When changed, mended setting for Hot Start is 5 where the initial cur-
the unit will power up in the configuration it was in when it rent is equal to the preset current.
was last powered down.
Hidden Middle Control Panel – Mode Panel
FIGURE B.1.

1 2

5 A MPS V OLTS 3
6 CONTROL WELD TERMINALS

4
REMOTE
REMOTE REMOTE
REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

7
HOT
HOT STAR
START ARC CONTROL
CONTROL

5 0
CC-STICK SOFT 7018 4 6 -2 +2

CC-STICK CRISP 6010 3 7 -4 +4

TIG GT
GTAW 2 8 -6 +6

CV-WIRE
CV-WIRE 1 9 -8 +8
CV-FLUX
CV-FLUX CORED SELECT 0

8
10 -10 +10
SOFT CRISP

11
9
12
10

V350-PRO
B-4 B-4
OPERATION
• The Arc Control regulates the Arc Force to adjust the CV-WIRE: The CV-WIRE mode features continuous
short circuit current. The minimum setting (-10) will control from 10 to 40 volts. The mode was intended for
produce a "soft" arc and will produce minimal spat- most GMAW, FCAW, and MCAW applications.
ter. The maximum setting (+10) will produce a "crisp"
arc and will minimize electrode sticking. • The Hot Start control is not used in the CV-WIRE
mode.
TIG GTAW: The TIG mode features continuous control • The Arc Control regulates pinch effect. At the mini-
from 5 to 425 amps. The TIG mode can be run in either mum setting (-10), minimizes pinch and results in a
the TIG touch start or high frequency (optional equip- soft arc. Low pinch settings are preferable for weld-
ment required) assisted start mode. ing with gas mixes containing mostly inert gases. At
the maximum setting (+10), maximizes pinch effect
• The Hot Start control selects the starting mode and results in a crisp arc. High pinch settings are
desired. A setting of less than 5, the TIG lift start preferable for welding FCAW and GMAW with CO2.
mode is selected. The OCV is controlled below 10v
and the short circuit "TIG touch" current is main- CV-INNERSHEILD: The CV-INNERSHEILD mode
tained at 25 amps independent of the preset current. features continuous control from 10 to 45 volts. This
When the tungsten is lifted, an arc is initiated and mode was designed for self-shielded flux cored wires
the output is regulated at the preset value. Hot start that require tight voltage control.
settings between 0 and 5 regulate the arc initiation
current. A setting of 5 results in the most positive arc • The Hot Start control is not active in the CV-FLUX
initiation. A setting of 0 reduces hot start. CORED mode.
• The Arc Control regulates pinch effect. At the mini-
• Hot Start settings between 5 and 10, select high fre- mum setting (-10), minimizes pinch and results in a
quency assisted starting TIG mode. In this range, soft arc. At the maximum setting (+10), maximizes
the OCV of the machine is controlled between 50 pinch effect and results in a crisp arc. Most self-
and 70 volts. If using the Lincoln K930-1 TIG shielded wires work well at an Arc Control setting of 5.
Module, set the Hot start to 10 for maximum OCV.

• The Arc Control is not used in the TIG mode.

TIG SOLENOID OPTION

The Solenoid only operates when the V350 is in the


TIG mode. If the Weld Terminals are in “Remote” then
the solenoid will open when the arc start switch is
closed. The solenoid will close after the arc switch has
been opened and the post flow time expired.

If the Weld Terminals are turned “ON”, then the sole-


noid will open when the electrode is touched to the
work. The electrode needs to remain in contact with
the work to allow for gas coverage before attempting to
start the arc. The solenoid will close after the arc has
been broken and the post flow time expired.

V350-PRO
B-5 B-5
OPERATION
7A. ADVANCED PROCESS PANEL • Pulsed Modes
(See Figure B.2) In Pulse Modes;
To program Welding modes. SELECT knob is used to The work point will be in the Amps window and
Scroll through all Welding modes. The MEMORY but- should be set close to the wire feed speed of the
ton is used to store and access Welding modes into wire feeder in inches per minute. The Volts window
locations M1 thru M8. will have SPd displayed indicating Wire Feed
Speed. Once current starts flowing and during the 5
Modes: second “Hold” feature the displays will show amps
In addition to the 5 welding modes described in SEC- and volts.
TION 7, the Advanced Process Panel allows you to
select the Following additional modes. Pulse Mode features that are displayed while select-
ing a Welding pulse mode are listed below;
• Power Mode Steel - .030, .035, .045, .052 – Argon Blends
In the Power Mode; Stainless Steel - .030, .035, .045 – Argon Blends &
The work point will be in the Volts window. The Amp Helium/Argon Blends
window will have CP displayed indicating Constant Aluminum - .035, 3/64, 1/16 – 4043 & 5356
Power. Once current starts flowing and during the 5 Metal Core - .045, .052 – Argon Blends
second “Hold” feature the displays will show Volts Nickel - .035, .045 – Argon/Helium blends
and Amps respectively. Refer to the detailed expla-
nation at the end of this section. Refer to the detailed explanation at the end of this
section.
• Gouge
Air Carbon Arc Cutting (CAC-A) is a physical means
of removing base metal or weld metal by using a car-
bon electrode, an electric arc and compressed air.

ADVANCED PROCESS PANEL VERSION


FIGURE B.2
OUTPUT KNOB

A MPS V OLTS

CONTROL WELD TERMINALS


7A
REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY SELECT SELECT ADJUST

MEMOR BUTTON
MEMORY
(M1 THRU M8)

ADJUST KNOB
(0 THRU 10-HOT START)
(-10 THRU 0 AND
SELECT KNOB 0 THRU +10-ARC CONTROL)
(SCOLLS WELDING PROCESSES)
PR
ON
SELECT BUTTON
(HOT START OR ARC CONTROL)

V350-PRO
B-6 B-6
OPERATION
CONTROLS: (See Figure B.2.) 5. After all adjustments have been made press and
hold the Memory button until the display changes.
The MEMORY button and SELECT knob are used The right and the left window will display what
together to select a welding process and store it in memory to save in, lets say M1. To store in M1 push
memory (M1 thru M8). The SELECT knob scrolls the Memory button again to save the Pulse Mig
through the, welding process modes and memory M1 mode to memory M1.
thru M8. The MEMORY button stores the welding
process in memory. 6. The display in the digital windows will read as follows:
• SELECT button" (The right button) selects between M1 Pulse MIG Argon Blends
the "Hot Start" or "Arc Control". The < will indicate the Steel .035 Arc Cntrl 1.2
active feature shown below.
Right Digital Window 7. Saving or entering a second welding mode to a
"Hot Start" (-10 to 0 +10) memory, M2. Turn the Select knob until the desired
"Arc Control" (0 to 10) < welding process mode is displayed in right digital
• The ADJUST knob adjusts the desired settings for window. Then follow steps 1 thru 6.
the Hot Start or Arc Control feature that is active. Press the Memory button till the digital window
reads,
WELDING PROCESS MODES AVAILABLE Save to MEM
M2
Stick SMAW, TIG GTAW Press the Memory button again and the New
Gouge CAG, CV MIG GMAW Welding process is saved in M2.
CV Flux Core, Pulse MIG
8. Adjust the output control to the correct wire feed set-
ELECTRODE MATERIAL ting and the V350-PRO is ready to weld again.
(Note: The wire feed speed setting is not stored in
Steel, Metal Core, Stainless, Aluminum, Nickel memory and will need to be reset.)

EXAMPLE OF SAVING WELDING MODES TO MEM- 9. Adjust the Arc Control and note that the M1 goes
ORY away indicating that the V350-PRO settings no
longer match what is stored in memory. Going back
The following example is how to select Pulse MIG to the original settings will not bring the M1 back.
using .035 steel and store it into memory. You will need to push the Memory button to recall
the original settings in M1.
1. Turn the Select knob until welding process is dis-
played. Note: After all memory’s M1 thru M8 are used and the
LEFT WINDOW RIGHT WINDOW welder needs to store another welding process, a new
Pulse MIG Argon Blends welding process will overwrite what was originally in
Steel .035 the memory and will read,
Save to MEM
2. Wait two seconds and the right window will display M1 Overwrite
Arc Control on the second line on the right side. M1 which stored Pulse Mig is Overwritten with the new
Pulse MIG Argon Blends welding process.
Steel .035 Arc Cntrl ### <
LN-10/DH-10 Wire Feeder Compatibility Note:
3. SPd is displayed in the upper right Volts window. The LN-10 and DH-10 feeders can be used to pulse
The left Amps window matches the desired wire weld and in the power mode with the panel. The dis-
feed speed that is set on the wire feeder. Adjust the plays on the LN-10 & DH-10 do not show the wire feed
Output knob until desired number is displayed. speed or power.

4. Start welding. If the arc length is too short turn the


Output knob up. If the arc length is too long turn the 8. HOT START and ARC CONTROL features
Output knob down. have different functions depending on the welding
Mode that is active. Each feature is described under
The Arc Control which is displayed in the right digital the welding mode heading. (See Item 7 or 7.A for
window can be used to fine-tune the arc length and specified Mode Operations) (See Figure B.1 or B.2)
characteristics.

V350-PRO
B-7 B-7
OPERATION
WELD MODE DETAILS:
Mode Range Comments

Stick Soft 5 - 425 amps The stick soft mode is the best selection for general stick
applications.
Arc Control = Arc Force
Hot Start = Initial hot start current (min = start a match set amps, Max.
= greatest hot start current) During hot start, arc force is set
at high and is fast response.
For gouging applications: Turn current up to 425 amps.

Stick Crisp 5 - 425 amps The stick crisp mode features an aggressive arc force routine well suit-
ed for Exx10, Exx11 series electrodes.
Arc Control = Arc Force
Hot Start = Initial hot start current (Mid range = welding current and will
vary up and down with knobcontrol.) During hot start, arc
force is set at high and is fast response.
For gouging applications: Turn current up to 425 amps.

GTAW (Tig mode) 5 - 425 amps The tig mode produces a soft, steady constant current waveform for
either touch start or high frequency assisted start DC GTAW applica-
tions.
Hot Start = Min to Mid range = Touch start with low OCV
Mid to Max range = High frequency assistedstarting with adjustable
OCV up to 70 volts.

GMAW - CV 10 - 45 volts The GMAW - CV mode is the best selection for general MIG welding,
Metal core, and gas shielded applications.
Arc Control = Pinch (Min = min pinch, softest arc),
(Max = max pinch, crispest arc)

FCAW-SS 10 - 45 volts The FCAW-SS mode is designed for Self Shielded Innershield products
that require tight voltage control. For example; the NR 203 series or NR
207)
Arc Control = Pinch (Min = min pinch, softest arc),
(Max = max pinch, crispest arc, )

ADVANCED PULSE PANEL WELDING PROGRAMS

Gouging 60 - 425 amps The gouging mode is a low power version of other Lincoln welding
equipment gouging programs, for example a PowerWave 455.

GMAW - Power 1 - 18 (No Units) Refer to the detailed explanation at the end of this section.

This mode does not allow preset voltage. In the short arc GMAW
mode, the set KW will not equal the actual Volts * Amps. The set
power is regulated only when an arc is present. During shorting, the
output is allowed to increase to clear the short.

V350-PRO
B-8 B-8
OPERATION
PULSE PROGRAMS:
MODE Range (IPM*) COMMENTS
.030 Steel 65 - 1200 The V350 pulse programs are non-synergic and allow independent
.035 Steel 55 - 800 control of the wire feed speed (at the wire feeder) and the arc
.045 Steel 50 - 700 length. The Output Control Knob on the V350, adjusts an "SPD"
.052 Steel 75 - 550 value. Similar to trim, the "SPD" value indicates the relative arc
.045 Metal Core 50 - 650 length setting. The "SPD" value displayed on the V350 may not
.052 Metal Core 50 - 500 match the actual wire feed speed! The value of "SPD" is meant
.030 Stainless Ar Blends 85 - 770 to be a point at which to set the arc length relative to the wire feed
.030 Stainless He Ar CO2 110 - 770 speed and should be set the same as actual speed for a starting
.035 Stainless Ar Blends 65 - 770 point. Depending on the application, the "SPD" value can be adjust-
.035 Stainless He Ar CO2 75 - 770 ed to obtain the desired arc length. Refer to the detailed explana-
.045 Stainless Ar Blends 50 - 600 tion at the end of this section.
.045 Stainless He Ar CO2 50 - 600
.035 Aluminum 4043 100 - 700 The operation of the Arc Control knob on the V350 is similar to the
.035 Aluminum 5356 115 - 740 PowerWave series. As Arc Control is increased, the frequency is
3/64 Aluminum 4043 80 - 550 increased and the background reduced. Decreasing Arc Control will
3/64 Aluminum 5356 85 - 700 reduce frequency and increase background current. Arc Control
1/16 Aluminum 4043 75 - 325 acts to fine tune the arc plasma to the specific application.
1/16 Aluminum 5356 75 - 450 Preferred gas selections:

Steel Argon Blends = Argon with CO2 additions from 2 to 20


% or Oxygen additions from 2 to 5%.

Stainless Argon Blends = Argon with Oxygen additions up to 2%.


2%

Stainless He Ar CO2 = ~ 90% Helium, 7 1/2 % Argon 2 1/2 CO2


Aluminum 100% Argon

.035 Nickel Alloys (Non Adaptive) 80 - 700 The Nickel Alloy pulse programs are non adaptive. The operator
.045 Nickel Alloys (Non Adaptive) 75 - 550 sets the output control knob to deliver the correct arc length at
desired wire feed speed and stick out. While welding, the operator
manipulates the stick out to maintain the correct arc length. This
method of operation produces very stable arc performance consid-
ering the nature of nickel alloys.
Preferred gas: Argon/Helium Blends = for the best results add
helium to the argon base from 0-25%.

PULSE ON PULSE
.035 4043 (4x Pulse on Pulse) 120 - 600 Arc Control = Pulse on Pulse frequency. For faster travel
3/64 4043 (4x Pulse on Pulse) 85 - 400 speed welds, the arc control should be increased.
.035 5356 (5x Pulse on Pulse) 130 - 700 For larger puddle, slower travel speeds, the arc control
3/64 5356 (5x Pulse on Pulse) 100 - 550 should be decreased. Refer to the detailed explanation at the
end of this section.

*IPM (INCHES PER MINUTE)

V350-PRO
B-9 B-9
OPERATION
LOWER CASE PANEL
The output studs, line switch and remote connector are
Types of Remote OUTPUT CONTROL
located on the lower case front.
• The Invertec V350-Pro’s Output Control can be con-
trolled by either a potentiometer connected between
9. Both terminals are "Twist-Mate" connectors. 77 & 75 with the wiper connected to 76 or a 0V to
The Negative terminal is configured to accept the 10V DC supply connected between 76 & 75. (76
pass through gas system. needs to be positive)
10. The METER POLARITY switch is located above • 14-Pin Ms-style connector lead 75 is pin G, lead 76
the output connectors. The switch provides a work is pin F and lead 77 is pin E.
connection for wire feeder voltmeters. Place the • 6-Pin Ms-style connector lead 75 is pin C, lead 76 is
switch in the position of the electrode polarity indi- pin B and lead 77 is pin A.
cated by the decal. The switch does not change
the welding polarity. Potentiometer Control
11. 6-pin MS-style connector for remote control. • The total resistance should be between 2000 ohms
12. 14-pin MS-style connector for wire feeder connec- (2K) and 10,000 ohms (10K)
tion and remote control. • The machine output will be at minimum when lead
76 (wiper) is at the end of the potentiometer that is
REMOTE CONTROL of the OUTPUT CONTROL and connected to 75. The machine’s output will increase
WELD TERMINALS as the wiper of the potentiometer is moved to the end
that is connected to 77. (Note: In TIG mode, moving
The Invertec V350-Pro has auto sensing of remote out- the lead 76 (wiper) to lead 77 would produce the cur-
put controls. If after connecting or removing a remote, rent that has been set by the Invertec V350-Pro’s
the Invertec V350-Pro did not configure the way you front panel Output Control.)
would like the local or remote control settings can be • Remotes of this type offered by Lincoln Electric are
changed by pushing the OUTPUT CONTROL or the K857, K812 and K870.
WELD TERMINAL button. (A user cannot select
between the 6 and 14 pin MS-style connectors.) Voltage Control
• The supply must be an isolated supply. (Not refer-
CV modes enced to earth ground, any auxiliary power from the
• The remote will default to the 14-pin MS-style con- Invertec V350-Pro or the welding output) The supply
nector if a remote is connected. If no remote is con- should be capable of supplying at least 20mA.
nected to the 14-pin MS-style connector then the • 0 volts supplied to 76 will set the Invertec V350-Pro
remote will default to the 6-pin MS-style connector if to minimum output for the mode that has been
a remote is connected to it. selected while 10 volts supplied to 76 will set the
• In all of the CV modes, the WELD TERMINAL con- Invertec V350-Pro to the maximum output for the
trol will default to REMOTE. mode. (Note: In TIG mode, 10 volts supplied to lead
76 would produce the current that has been set by
TIG mode the Invertec V350-Pro’s front panel Output Control.)
• The remote will default to the 6-pin MS-style if a
remote control is connected to the 6-pin MS-style
and to the 14-pin MS-style connector. If a remote is Types of Remote WELD TERMINAL Control
not connected to the 6-pin MS-style connector then • The Invertec V350-Pro’s Weld Terminals can be con-
the remote will default to the 14-pin MS-style con- trolled from each of the MS-style connectors. The
nector if a remote is connected. circuit has a nominal OCV of 15VDC and requires a
• If a remote control is connected to any of the MS- dry contact closure (less than 100 ohms) to activate
style connectors the WELD TERMINAL control will the output of the Invertec V350-Pro.
default to REMOTE. If there are not any remote con- • 14-Pin MS-style connector, the Weld Terminals are
trol devices attached the WELD TERMINAL control controlled from pin C (lead 2) and pin D (lead 4). Pin
will default to ON. C is positive.
• 6-Pin MS-style connector, the Weld Terminals are
CC-Stick modes controlled from pin D (lead 2) and pin E (lead 4). In
• The remote will default to only the 6-pin MS-style the 6-pin MS-style connector pin D is positive.
connector if a remote is connected to it.
• The WELD TERMINAL control will default to ON with
or without a remote connected.

V350-PRO
B-10 B-10
OPERATION

AUXILIARY POWER
• 115VAC, 42VAC and 24VAC power is available from
the 14-pin MS-style connector. The Construction
model of the Invertec V350-Pro does not have the
14-pin MS-style connector) These supplies are
intended to supply power for auxiliary equipment like
wire feeders and the TIG Module.
• 115VAC supply is rated at 2 amps and is protected by a 3.5
amp breaker.
• 42 VAC supply is rated at 5.5 amps and is protected
by a 6 amp breaker.
• 24 VAC supply is rated at 5.5 amps and is protected
by a 6 amp breaker.

LIMITATIONS
• The V350-Pro is not recommended for processes
other than those listed.
• The V350-Pro can only be used with the recom-
mended equipment and options.

RECOMMENDED PROCESSES
Properly equipped, the Invertec V350-Pro supports
GMAW-P, FCAW, SMAW, GTAW and CAC-A
processes for a variety of materials, including mild
steel, stainless steel, cored wires, and aluminum.

V350-PRO
B-11 B-11
OPERATION
SPECIAL WELDING PROCESSES • For steel, use 75/25 Ar/CO2 shield gas.
AVAILABLE ON THIS MACHINE • For Stainless, select a Helium blend Tri-Mix.

POWER MODE™ • For Aluminum, use 100% Ar.


The Power Mode™ process was developed by Lincoln
to maintain a stable and smooth arc at low procedure Start by setting the wire feed speed based upon mate-
settings which are needed to weld thin metal without rial thickness and appropriate travel speed. Then
pop-outs or burning-through. For Aluminum welding, it adjust the Output knob as follows:
provides excellent control and the ability to maintain
constant arc length. This results in improved welding • For steel, listen for the traditional “frying egg”
performance in two primary types of applications. sound of a good short-arc MIG procedure to know
you have the process set correctly.
• Short Arc MIG at low procedure settings.
• For aluminum, simply adjust the Output knob until
• Aluminum MIG welding. the desired arc length is obtained.

Power Mode™ is a method of high speed regulation of Note the Volts display is simply a relative number and
the output power whenever an arc is established. It DOES NOT correspond to voltage.
provides a fast response to changes in the arc. The
higher the Power Mode Setting, the longer the arc. If a Some procedure recommendations appear in the table
welding procedure is not established, the best way to below.
determine the Power Mode Setting is by experimenta-
tion until the desired output result is established.

In the Power Mode variables need to be set:

• Wire Feed Speed


• Output
• Arc Control

Setting up a Power Mode procedure is similar to set-


ting a CV MIG procedure. Select a shielding gas
appropriate for a short arc process.

Recommended Welding Procedures for Power Mode


MATERIAL Aluminum 4043 Aluminum 5356 Mild Steel Mild Steel Mild Steel Mild Steel Mild Steel Mild Steel Stainless Steel Stainless Steel

WIRE E4043 E5356 L56 L56 L56 L56 L56 L56 E308L E308L

WIRE SIZE 0.035 0.035 0.025 0.025 0.030 0.030 0.035 0.035 0.030 0.035

GAS 100% Ar. 100% Ar. 100% CO2 75/25% Ar/CO2 100% CO2 75/25% Ar/CO2 100% CO2 75/25% Ar/CO2 Tri-mix Tri-mix

22 ga. 125 / 2.25 125 / 1.75 Not Recommended 100 / 0.8 Not Recommended 90 / 1.0

20 ga. 150 / 2.5 150 / 2.3 120 / 1.0 120 / 1.0 100 / 0.7 100 / 1.0 80 / 1.5 50 / 0.5
WFS / POWER MODE SETTING

18 ga. 200 / 3.75 200 / 3.0 140 / 1.7 140 / 1.5 110 / 1.5 110 / 1.5 100 / 2.5 100 / 2.5 110 / 2.0 110 / 2.0
MATERIAL THICKNESS

16 ga. 300 / 7.75 300 / 6.85 190 / 2.0 190 / 2.0 125 / 2.0 125 / 2.0 125 / 3.0 125 / 3.0 140 / 2.5 130 / 2.7

14 ga. 400 / 9.0 400 / 7.5 260 / 3.0 260 / 3.0 160 / 2.3 160 / 2.3 160 / 3.8 160 / 3.5 210 / 3.0 190 / 3.5

12 ga. 450 / 9.5 450 / 8.0 330 / 5.0 330 / 4.5 230 / 3.5 230 / 3.5 200 / 5.0 200 / 4.5 270 / 5.0 230 / 6.0

10 ga. 500 / 10.0 500 / 8.5 300 / 6.0 300 / 6.0 240 / 6.5 240 / 7.0 325 / 6.5 300 / 7.0

3/16 600 / 11.25 600 / 9.5 400 / 7.5 400 / 7.0

1/4 700 / 11

V350-PRO
B-12 B-12
OPERATION
PULSE WELDING (GMAW-P) Pulsed MIG is an advanced form of welding that takes
The pulsed-arc process is, by definition, a spray trans- the best of all the other forms of transfer while minimiz-
fer process wherein spray transfer occurs in pulses at ing or eliminating their disadvantages. Unlike short cir-
regularly spaced intervals. In the time between pulses, cuit, pulsed MIG does not create spatter or run the risk
the welding current is reduced and no metal transfer of cold lapping. The welding positions in pulsed MIG are
occurs. not limited as they are with globular or spray and its wire
use is definitely more efficient. Unlike the spray arc
Pulsed-arc transfer is obtained by operating a power process, pulsing offers controlled heat input that allows
source between low and high current levels. The high better welding on thin materials, lower wire feed speeds
current level or “pulse” forces an electrode drop to the and leads to less distortion and improved overall quality
workpiece. The low current level or “background” main- and appearance. This is especially important with stain-
tains the arc between pulses. (See Figure below). less, nickel and other alloys that are sensitive to heat
input.

In GMAW-P mode, arc control adjusts the background


current and frequency of the wave. When arc control
goes up, the frequency increases thus increasing the
droplet transfer.

EACH PULSE DELIVERS ONE DROPLET OF WELD MATERIAL


PEAK AMPS

FREQUENCY

SPRAY TRANSITION
CURRENT

V350-PRO
B-13 B-13
OPERATION
PULSE-ON-PULSE™ (GMAW-PP) When Arc Control is used in the Pulse on Pulse modes,
Pulse on Pulse™ is a Lincoln process specifically it does the same things it does in the other pulsed
designed for use in welding relatively thin (less than modes: decreasing the Arc Control decreases the
1/4" thick) aluminum (See the table below). It gives droplet transfer and weld deposition rate. Increasing
weld beads with very consistent uniform ripple. the Arc Control increases the droplet transfer and weld
deposition rate. Since Arc Control varies weld droplet
In Pulse on Pulse modes, two distinct pulse types are transfer rate, the Arc Control can be used to vary the
used, instead of the single pulse type normally used in ripple spacing in the weld bead.
GMAW-P. A number of high energy pulses are used to
obtain spray transfer and transfer metal across the arc.
Such pulses are shown in the figure below. After a BENEFITS OF PULSE ON PULSE FROM
number "N" of such pulses, depending on the wire feed LINCOLN ELECTRIC
speed used, an identical number "N" of low energy
pulses are performed. These low energy pulses, • Excellent appearance of the weld bead
shown in the figure below, do not transfer any filler
metal across the arc and help to cool the arc and keep • Improved cleaning action
the heat input low.
• Reduced porosity

"N" PULSES "N" PULSES Table B.2 shows WFS and Trim settings for common
aluminum types and wire sizes when welding with
HIGH HEAT LOW HEAT
PULSES PULSES Pulse-on-Pulse. The welds made to obtain the values
PEAK
AMPS in the table were fillet welds in the flat position. The val-
BACKGROUND
ues in the table can be helpful as a starting point to
AMPS
establish a welding procedure. From there, adjust-
TIME
ments need to be made to set the proper procedure for
each specific application (out-of-position, other types
The Peak Current, Background Current, and of joints, etc.).
Frequency are identical for the high energy and low
energy pulses. In addition to cooling the weld down, The comments on the table below show values of WFS
the major effect of the low energy pulses is that they below which it is not recommended to weld. The rea-
form a weld ripple. Since they occur at very regular son is, that below these values the weld transfer will
time intervals, the weld bead obtained is very uniform change from a spray arc to a short-arc, which is not
with a very consistent ripple pattern. In fact, the bead advisable when welding aluminum.
has its best appearance if no oscillation of the welding
gun ("whipping") is used.(See the figure below)

WELDING PROCEDURES FOR PULSE-ON-PULSE


MATERIAL Aluminum 4043 Aluminum 4043 Aluminum 5356 Aluminum 5356
GAS 100% Ar. 100% Ar. 100% Ar. 100% Ar.
WIRE E4043 E4043 E5356 E5356
WIRE SIZE 0.035 3/64 0.035 3/64
ARC CONTROL

14 ga. 250 / 0 200 / 0 230 / 0 225 / 0


THICKNESS
MATERIAL

10 ga. 400 / 0 280 / 0 425 / 0 400 / 0

3/16 550 / 0 340 / 0 670 / 0 500 / 0


WFS /

1/4 600 / 0 400 / 0 700 / 0 550 / 0

COMMENTS Not Recommended Not Recommended Not Recommended Not Recommended


below 200 WFS below 100 WFS below 200 WFS below 200 WFS

V350-PRO
B-14 B-14
NOTES

V350-PRO
C-1 C-1

TABLE OF CONTENTS
- ACCESSORIES SECTION -
Accessories...........................................................................................................................Section C

Cobramatic & Tig Module Connection Instructions ...................................................................C-2


Options/Accessories...................................................................................................................C-2
Quick Disconnect Plugs .............................................................................................................C-3
Connection of Lincoln Electric Wire Feeders............................................................C-4 Thru C-11
V350-PRO/LN-25 with Optional 6 Pin K441-1 Remote.......................................................C-4
V350-PRO/LN-25 with Optional 6 Pin K857 Remote ..........................................................C-5
LN-25 with K431 Remote Option.........................................................................................C-6
V350-PRO/LN-25 with K867 Adapter ..................................................................................C-7
V350-PRO/LN-7 with K480 Control Cable ..........................................................................C-8
V350-PRO/LN-7 with K867 Adapter ....................................................................................C-9
V350-PRO/LN-742 .............................................................................................................C-10
V350-PRO/LN-10 with K1505 Control Cable ....................................................................C-11

V350-PRO
C-2 C-2
ACCESSORIES
Cobramatic Connection Instructions "CE" Version – K1728-3
A Cobramatic can only be used with a Factory or
"CE" version of the V350 • The "CE" version is the Factory version with the
addition of power line filtering allowing the machine
1. Turn the Invertec power switch "off" to comply with the European and Australian EMC
2. Connect the control cable from the Cobramatic to emission requirements.
the 24/42 VAC 14-pin wire feeder amphenol on
the rear of the Invertec. Field Installed Options/Accessories

3. Connect the electrode cable to the output terminal Two versions of the V350-Pro are available from the
of the polarity required by electrode. Connect the factory for both the CE and ROW versions.
work lead to the other terminal.
Options for K1728-1 Factory and K1728-3 "CE"
V350’s
4. Set the meter polarity switch on the front of the
Invertec to coincide with wire feeder polarity used.
• TIG Gas Control Kit – K1762-2
5. If a remote control such as K857 is to be used
• Advanced Process Panel – K1763-1
with the Cobramatic, the remote can be connected
directly to the 6pin amphenol on the front of the
Options for all models of V350-PRO
Invertec or use a K864 adapter to connect the
cobramatic and the remote to the 24/42VAC 14-
• Undercarriage – K1764-1
pin wire feeder amphenol connector on the rear of
• Valet Style Undercarriage - K1838-1
the Invertec.
Welding Cable Connectors:
TIG Module K930-2
• K852-70 1/0-2/0 cable
The TIG Module connects to the V350-Pro Factory or
• K852-95 2/0-3/0 cable
CE versions with a K936-1 (9-14 pin) control cable.
Connect the K936-1 to the 115VAC Wire Feeder
Amphenol on the rear of the V350-Pro. FACTORY VERSION and
ADVANCED PROCESS VERSION
The TIG Module can also be used with the V350
Construction version. A K936-4 control cable is K857 Remote Output Control
required to supply 115VAC to the TIG Module from an K814 Arc Start Switch
external 115VAC supply. K812 Hand Operated Amptrol
K870 Foot Operated Amptrol
General Instructions for Connection of Wire Note: All of the above remote controls connect directly
Feeders to V350-Pro
to the 6-pin MS-style connector, with either a K864 or
Wire feeders other than LN-7 and LN-25 may be used
K876 adapter and connect it to the 14 pin wire feeder
provided that the auxiliary power supply capacity of
MS-style connector. (See Diagram in Section F-1)
the V350-Pro is not exceeded. K867 universal
adapter plug is required. See connection diagram
K930-[ ] TIG Module
S19406 and S19386 at the back of this manual for
K428, K446, K449 LN-25 *
more information.
K617 (-1 or -2) K618 (-1 or -2) LN-742
Remote Control of Invertec K440 (-1), K567-1 LN-7 GMA
Remote Control K857, Hand Amptrol K963 and Foot K1559-1, K1564-1 LN-10
Amptrol K870. K1499-1, K1521-1 DH-10
K1587-1 Cobramatic
*Not recommended for pulse welding
OPTIONS / ACCESSORIES

Construction Version – K1728-2

• All welding modes for this model run with local out-
put control and weld terminals ON (e.g. Stick, TIG,
LN25 off the arc).
K930-1 TIG Module
K428,K446, K449 LN-25(Off the Arc)

V350-PRO
C-3 C-3
ACCESSORIES

QUICK DISCONNECT PLUGS

A quick disconnect system is used for the welding


cable connections. The K852-70 is designed to
accept a welding cable size of 1/0 to 2/0.

1. Remove 25mm (1 in.) of welding cable insulation.

2. Slide rubber boot onto cable end. The boot end


may be trimmed to match the cable diameter.
Soap or other lubricant will help to slide the boot
over the cable.

BOOT
WELDING CABLE

25 mm
TRIM
1 in.

3. Slide the copper tube into the brass plug.

4. Insert cable into copper tube.


SET SCREW

BRASS PLUG
COPPER TUBE

5. Tighten set screw to collapse copper tube. Screw


must apply pressure against welding cable. The
top of the set screw will be well below the surface
of the brass plug after tightening.

6. Slide rubber boot over brass plug. The rubber


boot must be positioned to completely cover all
electrical surfaces after the plug is locked into the
receptacle.

V350-PRO
C-4 C-4
ACCESSORIES

CONNECTION OF LINCOLN ELEC-


4. Set the voltmeter switch to the electrode polarity
TRIC WIRE FEEDERS chosen.

CONNECTION OF THE LN-25 TO THE 5. Set “CONTROL SELECT” to “REMOTE”.


V350-PRO “ACROSS THE ARC” WITH 6. Set the “MODE” to the “CV-WIRE” position.
OPTIONAL 6 PIN K441-1 REMOTE CON-
TROL. 7. Set “WELD TERMINALS SELECT” to the “ON”

1. Remove input power to the V350-PRO. CAUTION


2. Connect the electrode cable to the output terminal position.
of polarity required by the electrode. Connect the
work lead to the other terminal. Welding cable If you are using an LN-25 without an internal con-
must be sized for current and duty cycle of the tactor, the electrode will be “HOT” when the V350-
application. PRO is energized.

3. Attach the single lead from the LN-25 control box 8. Set the “ARC CONTROL” to the “O” position and
to the work using the spring clip on the end of the then adjust to suit.
lead. This is only a control lead - it carries no
welding current.

Figure C.1 V350-PRO/LN-25 ACROSS THE ARC CONNECTION DIAGRAM

6 pin
Amphenol
Optional K444-1
Remote Control

LN-25
Wire Feeder
+ - Work Clip Lead

To Work
To Work
Electrode Cable

NOTE: Illustration shows electrode connected for negative polarity.

V350-PRO
C-5 C-5
ACCESSORIES
CONNECTION OF THE LN-25 TO THE 5. Set the voltmeter switch to the electrode polarity
V350-PRO “ACROSS THE ARC” WITH chosen.
OPTIONAL 6 PIN K857 REMOTE CON- 6. Set “CONTROL SELECT” to “REMOTE”.
TROL.
7. Set the “MODE” to the “CV-WIRE” position.
1. Remove input power to the V350-PRO.
8. Set “WELD TERMINALS SELECT” to the “ON”
2. Connect the electrode cable to the output terminal position.
of polarity required by the electrode. Connect the
work lead to the other terminal. Welding cable CAUTION
must be sized for current and duty cycle of the
application.
If you are using an LN-25 without an internal con-
3. Connect the K857 remote control to the 6-pin tactor, the electrode will be “HOT” when the V350-
amphenol on the V350-PRO. PRO is energized.

4. Attach the single lead from the LN-25 control box 9. Set the “ARC CONTROL” to the “O” position and
to the work using the spring clip on the end of the then adjust to suit.
lead. This is only a control lead - it carries no
welding current.

Figure C.2 V350-PRO/LN-25 ACROSS THE ARC CONNECTION DIAGRAM WITH K857
REMOTE CONTROL

K857
Remote Control
6 pin
Amphenol

LN-25
Wire Feeder
+ - Work Clip Lead

To Work
To Work
Electrode Cable

NOTE: Illustration shows electrode connected for negative polarity.

V350-PRO
C-6 C-6
ACCESSORIES
CONNECTION OF THE LN-25 WITH K431 6. Set the “MODE” to the “CV-WIRE” position.
REMOTE OPTION TO THE V350-PRO.
NOTE: AN LN-25 CAN ONLY BE USED WITH A FAC- 7. Set “WELD TERMINALS SELECT” to the
“REMOTE” position.
TORY OR “CE” VERSION OF THE V350-PRO.
8. Set the “ARC CONTROL” to the “O” position and
1. Remove input power to the V350-PRO. then adjust to suit.

2. Connect the electrode cable to the output terminal 9. Connect the K432 remote control cable to the LN-
of polarity required by the electrode. Connect the 25.
work lead to the other terminal. Welding cable
must be sized for current and duty cycle of the 10. Connect the K876 adapter to the K432 and to the
application. 24/42VAC 14-pin amphenol located at the rear of
the V350-PRO.
3. Attach the single lead from the LN-25 control box
to the work using the spring clip on the end of the 11. Adjust the wire feed speed and voltage at the LN-
lead. This is only a control lead - it carries no 25.
welding current.
NOTE: See Figure C.4 for connection Using K867
4. Set the voltmeter switch to the electrode polarity adapter.
chosen.

5. Set “CONTROL SELECT” to “REMOTE”.

Figure C.3 LN-25 with K431 Remote Option to the V350-PRO

ELECTRODE CABLE
LN-25 WITH
TO LN-25
6 PIN AMPHENOL K431 OPTION
14 PIN (24/42VAC)
TO
AMPHENOL
WORK

+ K876 ADAPTER K432 REMOTE


CONTROL CABLE
INVERTEC
POWER SOURCE

NOTE: Illustration shows electrode connected for positive polarity.

V350-PRO
C-7 C-7
ACCESSORIES
CONNECTION OF THE K867 ADAPTER
FOR USE WITH LN-25 WITH K431
OPTION/V350-PRO.

1. Insulate each unused lead individually.

2. Remove 6 pin plug from K432 cable in order to


connect K867 adapter.

3. Label each lead (A thru F) as they are removed


from the 6 pin plug.

4. Splice leads and insulate.

Figure C.4 Connection of LN-25 to V350-PRO using K867 adapter.

21
82
81
ELECTRODE CABLE 42
1
41 LN-25 WITH
TO LN-25
GND K431 OPTION
14 PIN
TO
(24/42VAC) 31
WORK
AMPHENOL 32
2 E
- 4 F
SPARE D
75 A

+ K867 ADAPTER
76 B K432 REMOTE
77 C CONTROL CABLE
INVERTEC
POWER SOURCE 4

V350-PRO
C-8 C-8
ACCESSORIES
CONNECTION OF THE LN-7 TO THE V350- 3. Connect the input cable from the K480 control
PRO USING K480 CONTROL CABLE (SEE cable to the (115VAC) 14 pin amphenol on the
V350-PRO and the input cable plug on the LN-7.
FIGURE C.5)
NOTE: AN LN-7 CAN ONLY BE USED WITH A FAC- 4. Set the “VOLTMETER” switch to “+” or “-”
TORY OR “CE” VERSION OF THE V350-PRO. IF depending on the polarity chosen.
YOUR LN-7 COMES EQUIPPED WITH A K291 OR
K404 INPUT CABLE, REFER TO THE CONNECTION 5. Set “CONTROL SELECT” to “REMOTE”.
OF THE LN-7 USING K867 UNIVERSAL ADAPTER.
6. Set the “MODE” to the “CV-WIRE” position.
1. Remove input power to the V350-PRO.
7. Place the “WELD TERMINALS SELECT” in the
2. Connect the electrode cable from the K480 control “REMOTE” position.
cable to the “+” terminal of the welder and to the
LN-7 wire feeder. Connect the work cable to the 8. Adjust wire feed speed at the LN-7 and adjust the
“-” terminal of the welder. welding voltage with the optional remote control if
used.
NOTE: Figure C.5 shows the electrode connected
for positive polarity. To change polarity, shut the 9. Set the “ARC” control at “0” initially and adjust to
welder off and reverse the electrode and work suit.
cables at the output terminals.

NOTE: Welding cable must be sized for current


and duty cycle of application.

Figure C.5 V350-PRO/LN-7 with K480 Control Cable Connection Diagram

TO LN-7 INPUT
14 PIN CABLE PLUG
AMPHENOL
(115VAC)
OPTIONAL K857
AT REAR OF
MACHINE REMOTE CONTROL
- + K480 CONTROL CABLE
6 PIN
AMPHENOL ELECTRODE CABLE
TO WIRE FEED UNIT
TO WORK

V350-PRO
C-9 C-9
ACCESSORIES
CONNECTION OF THE K867 ADAPTER
FOR USE WITH THE K291 OR K404 INPUT
CABLES AND LN-7.

1. Insulate each unused lead individually.

2. Splice leads and insulate.

Figure C.6 Connection of LN-7 to V350-PRO using K867 adapter.

SPARE

ELECTRODE CABLE 82 LN-7


TO LN-7 81 1 CONTROL
14 PIN(115VAC) 42 BOX
TO
AMPHENOL 41
WORK

31 31
- 32 32
2 2
4 4

+ K867 UNIVERSAL
21 21 K291 OR K404
GND GND INPUT CABLE
ADAPTER PLUG
GREEN
INVERTEC
75 75
POWER SOURCE 76 76
77 77
K775 OPTIONAL
2 REMOTE CONTROL

V350-PRO
C-10 C-10
ACCESSORIES
CONNECTION OF THE LN-742 TO THE 3. Connect the K591 control cable to the 24/42VAC
V350-PRO (SEE FIGURE C.7) 14 pin amphenol on the back of the V350-PRO
NOTE: AN LN-7 CAN ONLY BE USED WITH A FAC- and the input cable plug on the LN-742.
TORY OR “CE” VERSION OF THE V350-PRO.
4. Set the “VOLTMETER” switch to “+” or “-”
depending on the polarity chosen.
1. Remove input power to the V350-PRO.
5. Set the “MODE” to the “CV-WIRE” position..
2. Connect the electrode cable from the LN-742 to
the “+” terminal of the welder. Connect the work 6. Set “CONTROL SELECT” to “LOCAL”.
cable to the “-” terminal of the welder.
7. Place the “WELD TERMINALS SELECT” in the
NOTE: Figure C.7 shows the electrode connected “REMOTE” position.
for positive polarity. To change polarity, shut the
welder off and reverse the electrode and work 8. Adjust wire feed speed at the LN-742.
cables at the output terminals.
9. Set the “ARC” control at “0” initially and adjust to
NOTE: Welding cable must be sized for current suit.
and duty cycle of application.

Figure C.7 V350-PRO/LN-742 Connection Diagram

TO LN-742 INPUT
14 PIN CABLE PLUG
AMPHENOL
(24/42VAC)
AT REAR OF
MACHINE
+ - K591 CONTROL CABLE

ELECTRODE CABLE
TO WIRE FEED UNIT
TO WORK

V350-PRO
C-11 C-11
ACCESSORIES
CONNECTION OF THE LN-10 TO THE
V350-PRO USING THE K1505 CONTROL 8. Set the “ARC CONTROL” to the “0” position and
then adjust to suit.
CABLE.
NOTE: AN LN-10 CAN ONLY BE USED WITH A FAC- 9. Set wire feed speed and voltage at the LN-10.
TORY OR “CE” VERSION OF THE V350-PRO. NOTE: The voltage set point displayed on the
V350-PRO should be ignored when operating in
1. Remove input power to the V350-PRO. the remote control mode with the LN-10.

2. Connect the K1505 control cable from the LN-10 10. See the LN-10 manual for details on accessing
to the Invertec 24/42VAC 14 pin amphenol con- the control DIP switch.
necter on the rear of the V350-PRO.
11. The control DIP switch inside the LN-10 should be
3. Connect the electrode cable to the output terminal set per the instructions in the LN-10 manual.
of polarity required by the electrode. Connect the
work lead to the other terminal.

4. Set the meter polarity switch on the front of the


V350-PRO to coincide with wire feeder polarity
used.
5. Set “CONTROL SELECT” to “REMOTE”.

6. Set the “MODE” to the “CV-WIRE” position..

7. Set the “WELD TERMINALS SELECT” to the


“REMOTE” position.

Figure C.8 LN-10 V350-PRO

TO LN-10
14 PIN
AMPHENOL
(24/42VAC)
AT REAR OF
MACHINE
+ - K1505

TO WORK

ELECTRODE CABLE
TO LN-10

V350-PRO
C-12 C-12
NOTES

V350-PRO
Section D-1 Section D-1

TABLE OF CONTENTS
-MAINTENANCE-
Maintenance .........................................................................................................................Section D
Capacitor Discharge Procedure .................................................................................................D-2
Visual Inspection.........................................................................................................................D-2
Routine Maintenance..................................................................................................................D-2
Periodic Maintenance .................................................................................................................D-2
Major Component Locations .....................................................................................................D-3

V350-PRO
D-2 D-2
MAINTENANCE
VISUAL INSPECTION
WARNING Clean interior of machine with a low pressure air
stream. Make a thorough inspection of all compo-
Have qualified personnel do the maintenance nents. Look for signs of overheating, broken leads or
work. Always use the greatest care when other obvious problems. Many problems can be
working near moving parts. uncovered with a good visual inspection.

Do not put your hands near the cooling blower ROUTINE MAINTENANCE
fan. If a problem cannot be corrected by
following the instructions, take the machine to 1. Every 6 months or so the machine should be
the nearest Lincoln Field Service Shop. cleaned with a low pressure airstream. Keeping
----------------------------------------------------------------------- the machine clean will result in cooler operation
ELECTRIC SHOCK can kill. and higher reliability. Be sure to clean these
• Do not touch electrically live parts or areas:
electrode with skin or wet clothing.
• Insulate yourself from work and • All printed circuit boards
ground • Power switch
• Always wear dry insulating gloves. • Main transformer
------------------------------------------------------------------------ • Input rectifier
EXPLODING PARTS can cause • Auxiliary Transformer
injury. • Reconnect Switch Area
• Failed parts can explode or cause other • Fan (Blow air through the rear louvers)
parts to explode when power is applied.
• Always wear a face shield and long 2. Examine the sheet metal case for dents or breakage.
sleeves when servicing. Repair the case as required. Keep the case in good
condition to insure that high voltage parts are protected
------------------------------------------------------------------------ and correct spacings are maintained. All external sheet
See additional warning information metal screws must be in place to insure case strength
throughout this Operator’s Manual. and electrical ground continuity.
------------------------------------------------------------------------
PERIODIC MAINTENANCE

Overload Protection
CAPACITOR DISCHARGE PROCEDURE The machine is electrically protected from producing
1. Obtain a power resistor (25 ohms, 25 watts). high output currents. Should the output current
exceed 430A, an electronic protection circuit will
2. Hold resistor body with electrically insulated glove. reduce the current to approximately 100A. The
DO NOT TOUCH TERMINALS. Connect the resis- machine will continue to produce this low current until
tor terminals across the two studs in the position the protection circuit is reset. Reset occurs when the
shown. Hold in each position for 1 second. output load is removed.
Repeat for all four capacitors.
RESISTOR Thermal Protection
Thermostats protect the machine from excessive
operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperature should occur, the
thermostat will prevent output voltage or current. The
meter will remain energized during this time.
CAPACITOR
TERMINALS Thermostats are self-resetting once the machine
cools sufficiently. If the thermostat shutdown was
caused by excessive output or duty cycle and the fan
3. Use a DC voltmeter to check that voltage is not is operating normally, the Power Switch may be left
present across the terminals on all four capaci- on and the reset should occur within a 15 minute peri-
tors. od.
V350-PRO
D-3

2
FIGURE D.1 – MAJOR COMPONENT LOCATIONS
MAINTENANCE

V350-PRO
AU E N
EC O D TIO

N
CIO
PR VIS TEN

g
cin
pis
adi ut
nt
A T

er g
idu
tetu cin
tinc
A

sec od pis
adi ut
con sm nt
et eui t er
idu g
am h era tetu tinc cin
sit nib
!

sec od pis
or my uam ut
con sm adi g
dol um aliq et t nt
eui er cin
um non gna am h idu
era tetu pis
ips m ma sit nib tinc ut
uam sec od adi
em dia ore or my nt
con er
!

sm idu
Lor , ed dol dol um aliq et t tetu
t um eui tinc
elit non gna am h erasec
ree ips m ma nib od
sit
lao em dia uamcon sm
ore or my et eui t g
Lor , ed dol dol um aliq am h era cin
t pis
G

elit um non gnasit nib


ree ips uam adi ut
m ma or my nt
lao er
em dia oredol um aliq idu g
IN

Lor , ed dolum non gna tetu


tinc cin
t ips m sec od
elit ma pis
ree
em dia ore con sm adi ut
nt g
G

lao ed et eui t er
WA ARN

Lor , cin
t dol am h era tetu idu
pis
elit sit nib tinc ut
ree adi
uam sec od
IN

lao or my er nt g
dol um aliq con sm idu cin
g et eui t tetu pis
cin um non gna tinc ut
am h era sec od adi
nt
pis ips m ma
RN

ut sit nib con sm er


adi em dia ore or my uam idu
nt et eui t tetu
W

er g Lor , ed dol dol um aliq tinc


idu am h erasec
tetu cin t nib od
tinc elit um sit
pis ree non gna or my uamcon sm
sec od ips m ma t
ut lao et
con sm adi
nt dol um aliq h eui
er em dia ore am era ing
et eui t idu g um non gnasit nib
Lor , ed dol sc
am h era tetu tinc
!

cin t ips m maor my uam


sit nib elit ipi ut
ad t
sec od pis ree em dia ore dol um aliq
or my uam ut
dol aliq
con sm adi
nt
lao Lor , ed dolum non gna r un ing
um et eui t er t ips m ma ue cid
um non gna am h era tetu
idu elit
ree sc
ips m ma sit nib tinc g em dia ore tet tin ipi ut
lao
uam sec od cin Lor , ed dol ec ad t
!

em dia ore or my
con sm pis t ns od r un
Lor , ed dol dol um aliq et t adi ut elit
ree co ism t ue cid
t um eui nt
elit non gna am h era er lao et eu era tet tin
ree ips m ma idu
sit nib tetu h ec
am
am ns od
lao dia uam tinc g
em ore or my
sit y nib qu co ism t
sec od cin
Lor , ed dol dol um aliq
t con sm pis
elit um non gna et eui t adi ut lor mm ali et eu
do nu a am h era
ree ips nt
lao
m ma am h era er g
em dia ore sit nib idu gn
sit y nib qu
uam tetu cin
um no am
Lor , ed dol or my tinc pis
sec od ma
elit
t dol um aliq adi ut ips m e lor ali
ree um non gna con sm
t
er
idu
nt
dia lor do mm a
lao ips m ma et eui rem ed do nu gn
am h era tetu tinc
em dia ore sit nib sec od Lo t, t um no ma
Lor , ed dol or my uamcon
sm
g eli ree ips m e
t cin
elit
ree
dol um aliq et eui t
pis lao rem dia lor
um non gna am h era ut ed do
lao
ips m ma sit nib adi
nt Lo t, t
or my uam er
em dia ore dol idu eli ree
um aliq tetu
Lor , ed dol tinc lao
t um non gna sec od
elit ing
ree ips m ma con sm sc
lao em dia ore et eui t
am h era
ipi ut
Lor , ed dol
t sit nib ad t
elit or my uam r un ing
ree ue cid
lao dol um aliq sc
tet tin ipi ut
um non gna
ec ad t
ips m ma
ns od r un
em dia ore co ism t ue cid
Lor , ed dol et eu era tet tin
t
elit h ec
am
am ns od
ree
lao sit nib
y qu co ism t
lor mm ali et eu
do nu a am h era
gn
sit y nib qu
um no am
ma
ips m e lor ali
dia lor do mm a
rem ed do nu gn
Lo t, t um no ma
eli ree ips m e
lao rem dia lor
ed do
Lo t, t
eli ree
lao
5
Case Wraparound

R
AL

+6

WE
+4

+8
IN

PO
ISP
LTS

+2

CR 0
RM

+1
RO
CT
D TE
VO

LE

NT

0
SE

C CO

FT
WEL

-10
V

-2

SO
AR
Base Assembly

-4

-8
-6
8
7

F
9

ON

OF
T
AR

10
UT

T ST

5
TP

HO

0
OU

1
3

2
A
Center Panel

PS

CT
AM

LE
SE
A

TE
MO
RE
D
Case Front

RE
18

10
70

60

CO
Case Back

AW
ICK

ICK

IRE

UX
GT
-ST

-ST

-FL
-W
TIG
CC

CC

CV

CV

ING
RN
WA
4
1.
2.
3.
4.
5.
D-3
D-4 D-4
NOTES

V350-PRO
Section E-1 Section E-1

TABLE OF CONTENTS
-THEORY OF OPERATION SECTION-
Theory of Operation .............................................................................................................Section E
General Description ....................................................................................................................E-2
Input Line Voltage, Auxiliary Transformer and Precharge...........................................................E-2
Switch Board and Main Transformer ..........................................................................................E-3
Power board, Control Board, and SPI Communications............................................................E-4
Output Rectifier and Choke ........................................................................................................E-5
Thermal Protection .....................................................................................................................E-6
Protection Circuits ......................................................................................................................E-6
Over current Protection ........................................................................................................E-6
Under/Over Voltage Protection ............................................................................................E-6
Insulated Gate Bipolar Transistor (IGBT) Operation ...................................................................E-7
Pulse Width Modulation..............................................................................................................E-8
Minimum/Maximum Output..................................................................................................E-8

FIGURE E.1 – V350-PRO BLOCK LOGIC DIAGRAM


To Control
Main Switch Board Board

Feedback
Current
Positive
Input Output
Primary
Input switch Rectifier Current Terminal
Sensor

Choke Negative
Reconnect Output
Switch Output Voltage Sense Terminal

Primary
Current
Sensor

Fan

Primary Current Feedback


IGBT Drive Signal

115VAC Fan Supply


Fan Control

Input Relay Control


Auxiliary Soft Start Control
V/F Capacitor Feedback (2)
115VAC, 42VAC Transformer
24VAC
Machine Control Supply
+15VDC, -15VDC, +5VDC
Power
Board SPI Supply +15VDC +5VDC Control Board
28VAC 40VDC
RS232 Supply +5VDC
14 Pin
Amphenol RS232
SPI Communications & +15VDC, +5VDC Supply

Remote Control & Trigger Mode Advanced


Remote Display
Panel Process
Board (Not used if APP Panel
is in place) Panel
12 VDC

6 Pin
Amphenol
Output Weld
Control Terminals Optional Solenoid
Output
Potentiometer
R

V350-PRO
E-2 E-2
THEORY OF OPERATION
FIGURE E.2 – INPUT VOLTAGE AND PRECHARGE
To Control
Main Switch Board Board

Feedback
Current
Positive
Input Output
Primary
Input switch Rectifier Current Terminal
Sensor

Choke Negative
Reconnect Output
Switch Terminal

Output Voltage Sense


Primary
Current
Sensor

Fan

Primary Current Feedback

IGBT Drive Signal


115VAC Fan Supply

Fan Control
Input Relay Control
Auxiliary Soft Start Control
V/F Capacitor Feedback (2)
115VAC, 42VAC Transformer
24VAC
Machine Control Supply
+15VDC, -15VDC, +5VDC
Power
Board SPI Supply +15VDC +5VDC Control Board
28VAC 40VDC
RS232 Supply +5VDC
14 Pin
Amphenol RS232
SPI Communications & +15VDC, +5VDC Supply

Remote Control & Trigger Mode Advanced


Remote Display
Panel Process
Board (Not used if APP Panel
is in place) Panel
12 VDC

6 Pin
Amphenol
Output Weld
Control Terminals Optional Solenoid
Output
Potentiometer

GENERAL DESCRIPTION is rectified and the resultant 40VDC is applied to the


power board.
The Invertec V350-Pro is an inverter based welding
power source that offers multi mode constant voltage The input voltage is rectified by the input rectifier and
(CV) and constant current (CC) welding and is rated at the resultant DC voltage is applied to the switch board
350 amps 34VDC at a 60% duty cycle. The Invertec through the reconnect switch assembly located at the
V350-Pro is available in a construction version (no wire rear of the machine. The reconnect switch connect the
feeder connection or auxiliary power ), a factory ver- two pairs of input capacitors either in a parallel (lower
sion that includes a wire feeder connection and relat- voltage) or series (higher voltage) configuration to
ed power, an advanced process version and a rack accommodate the applied input voltage.
version. During the precharge time the DC input voltage is
INPUT LINE VOLTAGE, AUXILIARY applied to the input capacitors through a current limit-
ing circuit. The input capacitors are charged slowly
TRANSFORMER, & PRECHARGE and current limited. A voltage to frequency converter
circuit located on the switch board monitors the
The Invertec V350-Pro can be connected for a variety
capacitor voltages. This signal is coupled to the con-
of three-phase or single-phase input voltages. The ini-
trol board (measure frequency, not voltage to check
tial power is applied to the V350 through a line switch
signal). When the input capacitors have charged to an
located on the front of the machine. Two phases of the
acceptable level, the control board energizes the input
input voltage are applied to the auxiliary transformer.
relays, that are located on the switch board, making all
The auxiliary transformer develops four different sec-
of the input power, without current limiting, available
ondary voltages. The 115VAC is used to power the fan
to the input capacitors. If the capacitors become
motor and also is applied to the 14 pin amphenol type
under or over voltage the control board will de-ener-
connector for wirefeeder operation. The 24VAC and
gize the input relays and the V350 output will be dis-
42VAC voltages are also applied to the 14 pin amphe-
abled. Other possible faults may also cause the input
nol type connector to power wirefeeders. The 28VAC
relays to drop out.
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-3 E-3
THEORY OF OPERATION
FIGURE E.3 – SWITCH BOARD & MAIN TRANSFORMER
To Control
Main Switch Board Board

Feedback
Current
Positive
Input Output
Primary
Input switch Rectifier Current Terminal
Sensor

Choke Negative
Reconnect Output
Switch Terminal

Output Voltage Sense


Primary
Current
Sensor

Fan

Primary Current Feedback

IGBT Drive Signal


115VAC Fan Supply

Fan Control
Input Relay Control
Auxiliary Soft Start Control
V/F Capacitor Feedback (2)
115VAC, 42VAC Transformer
24VAC
Machine Control Supply
+15VDC, -15VDC, +5VDC
Power
Board SPI Supply +15VDC +5VDC Control Board
28VAC 40VDC
RS232 Supply +5VDC
14 Pin
Amphenol RS232
SPI Communications & +15VDC, +5VDC Supply

Remote Control & Trigger Mode Advanced


Remote Display Process
Panel
Board (Not used if APP Panel Panel
is in place)
12 VDC

6 Pin
Amphenol
Output Weld
Control Terminals Optional Solenoid
Output
Potentiometer

SWITCH BOARD & main transformer. The reverse directions of current


flow through the main transformer primaries and the
MAIN TRANSFORMER offset timing of the IGBT switching circuits induce an
There is one switch board in the Invertec V350-Pro. AC square wave output signal at the secondary of the
This board incorporates two pairs of input capacitors, main transformer. The two current transformers (CT)
two insulated gate bipolar transistor (IGBT) switching located on the switch board monitor these primary
circuits, a fan motor drive circuit, and a voltage/fre- currents. If the primary currents become abnormally
quency capacitor feedback circuit. The two capaci- high the control board will shut off the IGBTs, thus dis-
tors in a pair are always in series with each other. abling the machine output. The DC current flow
When the reconnect switch is in the lower voltage through each primary winding is clamped back to
position the capacitor pairs are in parallel . Thus two each respective input capacitor when the IGBTs are
series capacitors in parallel with two series capacitors. turned off. This is needed due to the inductance of the
When the reconnect switch is in the high voltage posi- transformer primary winding. The firing of the two
tion the two capacitor pairs are in series. Thus four switch boards occurs during halves of a 50 microsec-
capacitors in series. This is required to accommodate ond interval, creating a constant 20 KHZ output. In
the higher input voltages. some low open circuit Tig modes the firing frequency
is reduced to 5KHZ.
When the input capacitors are fully charged they act
as power supplies for the IGBT switching circuits. The Invertec V350-Pro has a F.A.N. fan as needed cir-
When welding output is required the Insulated Gate cuit. The fan operates when the welding output ter-
Bipolar Transistors switch the DC power from the input minals are energized or when a thermal over tempera-
capacitors, "on and off" thus supplying a pulsed DC ture condition exists. Once the fan is activated it will
current to the main transformer primary windings. See remain on for a minimum of five minutes. The fan dri-
IGBT Operation Discussion and Diagrams in this ver circuit is housed on the switch board but it is acti-
section. Each IGBT switching circuit feeds current to vated from a control board signal.
a separate, oppositely wound primary winding in the

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-4 E-4
THEORY OF OPERATION
FIGURE E.4 – POWER BOARD, CONTROL BOARD
AND SERIAL PERIPHERAL INTERFACE (SPI) COMMUNICATIONS
To Control
Main Switch Board Board

Feedback
Current
Positive
Input Output
Primary
Input switch Rectifier Current Terminal
Sensor

Choke Negative
Reconnect Output
Switch Terminal

Output Voltage Sense


Primary
Current
Sensor

Fan

Primary Current Feedback

IGBT Drive Signal


115VAC Fan Supply

Fan Control
Input Relay Control
Auxiliary Soft Start Control
V/F Capacitor Feedback (2)
115VAC, 42VAC Transformer
24VAC
Machine Control Supply
+15VDC, -15VDC, +5VDC
Power
Board SPI Supply +15VDC +5VDC Control Board
28VAC 40VDC
RS232 Supply +5VDC
14 Pin
Amphenol RS232
SPI Communications & +15VDC, +5VDC Supply

Remote Control & Trigger Mode Advanced


Remote Display
Panel Process
Board (Not used if APP Panel
is in place) Panel
12 VDC

6 Pin
Amphenol
Output Weld
Control Terminals Optional Solenoid
Output
Potentiometer

POWER BOARD, CONTROL BOARD the V350 machine. The control board sends and
receives command signals from the mode or advanced
AND SERIAL PERIPHERAL INTER- process panel, the display panel and the remote panel.
FACE (SPI) COMMUNICATIONS These communications are processed through a digi-
tal network called a Serial Peripheral Interface (SPI).
POWER BOARD This network digitally communicates to and from the
control board the user’s commands and various
The 28VAC auxiliary is rectified and filtered and applied machine status messages. The software that is con-
to the power board. The power board, utilizing a tained within the control board processes and com-
switching power supply, processes the 40VDC input pares these commands with the voltage and current
and develops several regulated positive and negative feedback information it receives from the output cur-
DC supplies. Three DC supplies are fed to the control rent sensor and the output voltage sensing leads. The
board for machine control supplies. Two positive DC appropriate pulse width modulation (PWM) signals
voltages are coupled to the control board for the Serial (See Pulse Width Modulation in this section) are sent
Peripheral Communications (SPI) supplies. A +5VDC to the switch board IGBTs. In this manner, the digital-
is used for the RS232 connection supply. An over or ly controlled high-speed welding waveform is created
under input voltage detection and shutdown circuit is and regulated.
also part of the power board’s circuitry. The optional
12VDC gas solenoid is powered by the remote board. The control board also monitors the thermostats, the
main transformer primary currents and the input
CONTROL BOARD capacitor voltages.
The control board performs the primary interfacing
functions to establish and maintain output control of
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-5 E-5
THEORY OF OPERATION
FIGURE E.5 – OUTPUT RECTIFIER AND CHOKE
To Control
Main Switch Board Board

Feedback
Current
Positive
Input Output
Primary
Input switch Rectifier Current Terminal
Sensor

Choke Negative
Reconnect Output
Switch Terminal

Output Voltage Sense


Primary
Current
Sensor

Fan

Primary Current Feedback

IGBT Drive Signal


115VAC Fan Supply

Fan Control
Input Relay Control
Auxiliary Soft Start Control
V/F Capacitor Feedback (2)
115VAC, 42VAC Transformer
24VAC
Machine Control Supply
+15VDC, -15VDC, +5VDC
Power
Board SPI Supply +15VDC +5VDC Control Board
28VAC 40VDC
RS232 Supply +5VDC
14 Pin
Amphenol RS232
SPI Communications & +15VDC, +5VDC Supply

Remote Control & Trigger Mode Advanced


Remote Display
Panel Process
Board (Not used if APP Panel
is in place) Panel
12 VDC

6 Pin
Amphenol
Output Weld
Control Terminals Optional Solenoid
Output
Potentiometer

OUTPUT RECTIFIER AND CHOKE


The output rectifier receives the AC output from the
main transformer secondary and rectifies it to a DC
voltage level. Since the output choke is in series with
the negative leg of the output rectifier and also in
series with the welding load, a filtered DC output is
applied to the machine’s output terminals.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-6 E-6
THEORY OF OPERATION
THERMAL PROTECTION OVER CURRENT
PROTECTION
Two normally closed (NC) thermostats protect the
machine from excessive operating temperatures. If the average current exceeds 450 amps for one sec-
These thermostats are wired in series and are con- ond, then the output will be limited to 100 amps until
nected to the control board. One of the thermostats is the load is removed. If the peak current exceeds 600
located on the heat sink of the switch board and the amps for 150 ms, the output will be limited to 100
other is located on the output choke. Excessive tem- amps until the load is removed.
peratures may be caused by a lack of cooling air or
operating the machine beyond its duty cycle or output
rating. If excessive operating temperatures should
UNDER/OVER VOLTAGE PROTECTION
occur, the thermostats will prevent output from the
machine. The yellow thermal light, located on the front
of the machine, will be illuminated. The thermostats Protective circuits are included on the switch and con-
are self-resetting once the machine cools sufficiently. trol boards to monitor the voltage across the input
If the thermostat shutdown was caused by excessive capacitors. In the event that a capacitor pair voltage
output or duty cycle and the fan is operating normally, is too high, or too low, the machine output will be dis-
the power switch may be left on and the reset should abled. The protection circuits will prevent output if any
occur within a 15-minute period. of the following conditions exist.

1. Voltage across a capacitor pair exceeds 467


PROTECTIVE CIRCUITS volts. (High line surges or improper input voltage
connections.)
Protective circuits are designed into the V350-PRO to
sense trouble and shut down the machine before 2. Voltage across a capacitor pair is under 190 volts.
damage occurs to the machine's internal components. (Due to improper input voltage connections.)

3. Internal component damage.

V350-PRO
E-7 E-7
THEORY OF OPERATION

INSULATED GATE BIPOLAR capable of conducting current. A voltage supply con-


nected to the drain terminal will allow the IGBT to con-
TRANSISTOR (IGBT) duct and supply current to the circuit components
OPERATION coupled to the source. Current will flow through the
conducting IGBT to downstream components as long
An IGBT is a type of transistor. IGBT are semiconduc- as the positive gate signal is present. This is similar to
tors well suited for high frequency switching and high turning ON a light switch.
current applications.

Example A in Figure E.6 shows an IGBT in passive


mode. There is no gate signal, zero volts relative to the
source, and therefore, no current flow. The drain ter-
minal of the IGBT may be connected to a voltage sup-
ply; but since there is no conduction, the circuit will not
supply current to components connected to the
source. The circuit is turned OFF like a light switch.

Example B shows the IGBT in an active mode. When


the gate signal , a positive DC voltage relative to the
source, is applied to the gate terminal of the IGBT, it is

FIGURE E.6 – IGBT

POSITIVE
VOLTAGE
APPLIED

GATE GATE
SOURCE SOURCE

n+ n+ n+ n+

p BODY REGION p BODY REGION

n- DRAIN DRIFT REGION n- DRAIN DRIFT REGION

n+ BUFFER LAYER n+ BUFFER LAYER


p+ INJECTING LAYER p+ INJECTING LAYER

DRAIN DRAIN
A. PASSIVE B. ACTIVE

V350-PRO
E-8 E-8
THEORY OF OPERATION
FIGURE E.7 — TYPICAL IGBT OUTPUTS.

sec 48 sec sec


50 sec

MINIMUM OUTPUT

24 sec
2 sec 24 sec
50 sec

MAXIMUM OUTPUT

PULSE WIDTH MAXIMUM OUTPUT


MODULATION By holding the gate signal on for 24 microseconds
each, and allowing only two microseconds of dwell
The term Pulse Width Modulation is used to describe time (off time) during the 50-microsecond cycle, the
how much time is devoted to conduction in the posi- output is maximized. The darkened area under the top
tive and negative portions of the cycle. Changing the curve can be compared to the area under the bottom
pulse width is known as modulation. Pulse Width curve. The more dark area that is under the curve indi-
Modulation (PWM) is the varying of the pulse width cates that more power is present.
over the allowed range of a cycle to affect the output
of the machine. 1An IGBT group consists of two IGBT
modules feeding one transformer primary
winding.
MINIMUM OUTPUT

By controlling the duration of the gate signal, the IGBT


is turned on and off for different durations during the
cycle. The top drawing in Figure E.7 shows the mini-
mum output signal possible over a 50-microsecond
time period.

The positive portion of the signal represents one IGBT


group1 conducting for one microsecond. The negative
portion is the other IGBT group1. The dwell time (off
time) is 48 microseconds (both IGBT groups off). Since
only two microseconds of the 50-microsecond time
period is devoted to conducting, the output power is
minimized.

V350-PRO
Section F-1 Section F-1

TABLE OF CONTENTS
TROUBLESHOOTING & REPAIR SECTION
Troubleshooting & Repair Section .................................................................................Section F
How to Use Troubleshooting Guide ....................................................................................F-2
PC Board Troubleshooting Procedures and Replacement .................................................F-3
Troubleshooting Guide ........................................................................................................F-4
Test Procedures
Input Filter Capacitor Discharge Procedure .................................................................F-15
Main Switch Board Test ................................................................................................F-17
Input Rectifier Test ........................................................................................................F-21
Power Board Test..........................................................................................................F-25
Output Diode Modules Test ..........................................................................................F-29
Auxiliary Transformer Test .............................................................................................F-33
Current Transducer Test ................................................................................................F-37
Fan Control and Motor Test ..........................................................................................F-41
SPI Cable Resistance and Voltage Test........................................................................F-45
Voltage and Current Calibration Procedure ..................................................................F-47
Replacement Procedures
Control Board Removal and Replacement ...................................................................F-51
Display Board Removal and Replacement ...................................................................F-55
Main Switch Board Removal and Replacement ...........................................................F-59
Advanced Process Panel Removal and Replacement .................................................F-63
Remote Board Removal and Replacement ..................................................................F-69
Snubber Board Removal and Replacement .................................................................F-73
Power Board Removal and Replacement.....................................................................F-75
Input Rectifier Removal and Replacement ...................................................................F-79
Output Rectifier Modules Removal and Replacement .................................................F-83
Current Transducer Removal and Replacement ...........................................................F-87
Retest after Repair ........................................................................................................F-92

V350-PRO
F-2 F-2
TROUBLESHOOTING & REPAIR
HOW TO USE TROUBLESHOOTING GUIDE

CAUTION

Service and repair should be performed by only Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and machine
operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please
observe all safety notes and precautions detailed throughout this manual.

This Troubleshooting Guide is provided to help Step 3. PERFORM COMPONENT TESTS. The
you locate and repair possible machine last column, labeled “Recommended Course of
malfunctions. Simply follow the three-step Action” lists the most likely components that may
procedure listed below. have failed in your machine. It also specifies the
appropriate test procedure to verify that the
subject component is either good or bad. If there
Step 1. LOCATE PROBLEM (SYMPTOM). Look are a number of possible components, check the
under the column labeled “PROBLEM components in the order listed to eliminate one
(SYMPTOMS)”. This column describes possible possibility at a time until you locate the cause of
symptoms that the machine may exhibit. Find your problem.
the listing that best describes the symptom that
the machine is exhibiting. Symptoms are
grouped into three main categories: Output All of the referenced test procedures referred to in
Problems, Function Problems, and LED Function the Troubleshooting Guide are described in detail
Problems. at the end of this chapter. Refer to the
Troubleshooting and Repair Table of Contents to
locate each specific Test Procedure. All of the
Step 2. PERFORM EXTERNAL TESTS. The referred to test points, components, terminal
second column, labeled “POSSIBLE AREAS OF strips, etc., can be found on the referenced
MISADJUSTMENT(S)”, lists the obvious external electrical wiring diagrams and schematics. Refer
possibilities that may contribute to the machine to the Electrical Diagrams Section Table of
symptom. Perform these tests/checks in the Contents to locate the appropriate diagram.
order listed. In general, these tests can be
conducted without removing the case
wrap-around cover.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs
safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before
you proceed. Call 1-800-833-9353.(WELD)

V350-PRO
F-3 F-3
TROUBLESHOOTING & REPAIR
PC BOARD TROUBLESHOOTING PROCEDURES
- Remove the PC board from the static-shielding bag
WARNING and place it directly into the equipment. Don’t set the
ELECTRIC SHOCK PC board on or near paper, plastic or cloth which
can kill. could have a static charge. If the PC board can’t be
installed immediately, put it back in the static-shield-
• Have an electrician install and ing bag.
service this equipment. Turn the
input power OFF at the fuse box - If the PC board uses protective shorting jumpers,
before working on equipment. Do don’t remove them until installation is complete.
not touch electrically hot parts.
- If you return a PC board to The Lincoln Electric
Company for credit, it must be in the static-shielding
bag. This will prevent further damage and allow prop-
CAUTION er failure analysis.
Sometimes machine failures appear to be due to PC 4. Test the machine to determine if the failure
board failures. These problems can sometimes be symptom has been corrected by the
traced to poor electrical connections. To avoid prob- replacement PC board.
lems when troubleshooting and replacing PC boards,
please use the following procedure: NOTE: It is desirable to have a spare (known good)
PC board available for PC board troubleshooting.
1. Determine to the best of your technical ability
that the PC board is the most likely component NOTE: Allow the machine to heat up so that all
causing the failure symptom. electrical components can reach their operating
temperature.
2. Check for loose connections at the PC board to
assure that the PC board is properly connected. 5. Remove the replacement PC board and
substitute it with the original PC board to
3. If the problem persists, replace the suspect PC recreate the original problem.
board using standard practices to avoid static
a. If the original problem does not reappear by
electrical damage and electrical shock. Read
substituting the original board, then the PC
the warning inside the static resistant bag and
board was not the problem. Continue to look
perform the following procedures:
for bad connections in the control wiring
PC board can be damaged by static electricity. harness, junction blocks, and terminal strips.

- Remove your body’s static b. If the original problem is recreated by the


charge before opening the static- substitution of the original board, then the PC
shielding bag. Wear an anti-static board was the problem. Reinstall the
wrist strap. For safety, use a 1 replacement PC board and test the machine.
Meg ohm resistive cord connected 6. Always indicate that this procedure was
to a grounded part of the followed when warranty reports are to be
ATTENTION equipment frame. submitted.
Static-Sensitive - If you don’t have a wrist strap, NOTE: Following this procedure and writing on the
Devices touch an un-painted, grounded, warranty report, “INSTALLED AND SWITCHED PC
Handle only at part of the equipment frame. Keep BOARDS TO VERIFY PROBLEM,” will help avoid
Static-Safe touching the frame to prevent denial of legitimate PC board warranty claims.
Workstations static build-up. Be sure not to
touch any electrically live parts at
the same time.

- Tools which come in contact with the PC board must


be either conductive, anti-static or static-dissipative.

V350-PRO
F-4 F-4
TROUBLESHOOTING & REPAIR
Observe Safety Guidelines TROUBLESHOOTING GUIDE
detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
Major physical or electrical damage 1. Contact your local authorized 1. Contact the Lincoln Electric
is evident when the sheet metal Lincoln Electric Field Service Service Department,
cover is removed. Facility for technical assistance.
1-800-833-9353(WELD).

The machine is dead—no output— 1. Make sure the input line/breaker 1. Perform the Auxiliary
no displays. switch is in the ON position. Transformer Test.
2. Check the 3.5 amp circuit break- 2. Perform the Power Board Test.
er (CB3). Reset if tripped.
3. Check the main input line fuses. 3. The control rectifier and or asso-
If open , replace. ciated filter capacitor (C5) may
be faulty. Check and replace as
4. Check the 3.5 amp circuit break- necessary.
er (CB2). Reset if tripped.
4. Perform The SPI Cable
5. Check the 6 amp circuit breaker
Resistance and Voltage Test.
(CB1). Reset if tripped.
6. Make sure the reconnect switch 5. The Control Board may be faulty.
and jumper lead is configured
correctly for the applied input
voltage.
7. If the machine is being operated
with single phase input voltage
make sure the red lead is not
connected. See the Installation
Section.

The main input fuses (or breaker) 1. Make certain the fuses or break- 1. Check the reconnect switches
repeatedly fail. ers are sized properly. and associated wiring. See the
Wiring Diagram.
2. Make sure the reconnect switch
and jumper lead is configured 2. Perform the Input Rectifier
correctly for the applied input Test.
voltage.
3. Perform the Main Switch Board
3. The welding procedure may be Test.
drawing too much input current
4. Perform the Output Diode
or the duty cycle may be too
Module Test.
high. Reduce the welding cur-
rent and /or reduce the duty 5. The Input Filter Capacitors may
cycle. be faulty. Check, and if any are
faulty replace all four.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-800-833-9353(WELD).

V350-PRO
F-5 F-5
TROUBLESHOOTING & REPAIR
TROUBLESHOOTING GUIDE Observe Safety Guidelines
detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
OUTPUT PROBLEMS
The V350-Pro does not have weld- 1. Make sure the reconnect switch 1. Check the reconnect switch and
ing output. The displays are lit. is configured correctly for the associated leads for loose or
input voltage applied. faulty connections. See the
wiring diagram.
2. Make sure the Weld Terminals
Select is ON. If the problem is 2. Perform the Main Switch
solved the remote control Board Test.
device or associated circuitry
may be faulty. See the wiring 3. Perform the Power Board
diagram. Test.

4. Perform the Output Diode


3. Put the Control Select in the Module Test.
Local position. If the problem is
solved the remote control 5. The control board may be faulty.
device or associated circuitry
may be faulty. 6. The input filter capacitors may
be faulty. Check and replace if
4. If an error code is displayed see necessary.
Fault Code Explanations. 7. The remote board may be
faulty.

The V350-Pro will not produce full 1. The input voltage may be too 1. Perform the Output Rectifier
output. low, limiting the output capabili- Test.
ty of the machine. Make cer-
tain the input voltage is correct 2. Perform the Main Switch
for the machine and the recon- Board Test.
nect switch and jumper lead
configuration. 3. Perform the Power Board
Test.
2. The welding current may be too
high . The machine will fold 4. Perform the Current
back to 100 amps if the weld- Transducer Test.
ing current exceeds 450 amps.
5. If the preset function is not
3. Make sure the machine is in performing properly the status
"Local" output control.. If the panel board or the output
problem is resolved the Remote control may be faulty.
control board or the external
remote control unit may be 6. The control board may be
faulty. faulty.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).

V350-PRO
F-6 F-6
TROUBLESHOOTING & REPAIR
Observe Safety Guidelines TROUBLESHOOTING GUIDE
detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
FUNCTION PROBLEMS
The machine regularly overheats 1. Check the 3.5 amp circuit 1. The 115VAC fan motor is con-
and the yellow thermal light is ON breaker (CB2). Reset if tripped. trolled by the control board via
indicating a thermal overload. the main switch board. Perform
2. The welding application may the Fan Motor And Control
be exceeding the Test.
recommended duty cycle of the
V350-Pro. 1. A thermostat or associated cir-
cuitry may be faulty. See the
3. Dirt and dust may have clogged wiring diagram. One normally
the cooling channels inside the closed thermostat is located on
machine. the output choke and the other
is located on the main switch
4. Air intake and exhaust louvers board heat sink. See the wiring
may be blocked due to inade- diagram.
quate clearance around the
machine. Note: The Main Switch Board
Removal Procedure will be
5. Make certain the fan as needed required to gain access to
(F.A.N.) is operating properly. the heat sink thermostat.
The fan should operate when
welding voltage is present
and/or when there is an over
temperature condition.

An attached wire feeder will not 1. Make certain the wire feeder 1. Perform the Auxiliary
function correctly. control cable is connected to Transformer Test.
the correct 14-pin amphenol
type plug (115VAC or 2. Check the leads between the
24/42VAC) for the wire feeder 14-pin amphenol type plugs and
being used. See the connection the auxiliary transformer for
diagram. If wirefeeder has DIP loose or faulty connections.
switch, be sure it is set correct-
ly.

2. Check the two circuit breakers


located at the rear of the
machine. Reset if tripped.

3. The wire feeder or control cable


may be faulty.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-800-833-9353(WELD).

V350-PRO
F-7 F-7
TROUBLESHOOTING & REPAIR
Observe Safety Guidelines TROUBLESHOOTING GUIDE
detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
FUNCTION PROBLEMS
The machine’s welding output is 1. Put the Control Select in the 1. Perform the Current
very high and uncontrollable. Local position. If the problem is Transducer Test.
solved the remote control
device or associated circuitry 2. If the output is normal when
may be faulty. the Control Select is in the Local
position but the output is very
high in the Remote position the
2. Check for proper current and
remote board may be faulty.
voltage calibration.
Perform The SPI Cable
Resistance and Voltage Test.

3. The control board may be faulty.

The Weld Mode Select does not 1. Refer to Operation Section of 1. Check for loose or faulty plug
function properly. this manual for normal operation connections between the con-
characteristics. trol board and the mode select
panel. See the wiring diagram.
NOTE: The mode panel is not pre-
sent if the advanced 2. Perform the SPI Cable
process panel is installed. Resistance and Voltage Test.

3. The Mode Select Panel board


may be faulty.

4. The control board may be faulty.

The output control and/or Weld 1. Refer to Operation Section of 1. Check for loose or faulty plug
Terminals Select functions do not this manual for normal operation connections between the
operate properly. characteristics. remote board and the weld/out-
put controls. See the wiring dia-
2. Check for proper current and gram.
voltage calibration.
2. The Remote Board may be
faulty.

3. The control board may be faulty.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).

V350-PRO
F-8 F-8
TROUBLESHOOTING & REPAIR
Observe Safety Guidelines TROUBLESHOOTING GUIDE
detailed in the beginning of this manual.

PROBLEMS POSSIBLE AREAS OF RECOMMENDED


(SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION
FUNCTION PROBLEMS
The display is not functioning prop- 1. Refer to the Operation Section 1. Check for loose or faulty plug
erly. of this manual for normal opera- connections between the
tion characteristics. Display board and the control
board. See the wiring diagram.
2. Check for proper current and
2. The display board may be faulty.
voltage calibration.
3. The control board may be faulty.

A fault or error code is displayed. 1. See the Fault Code 1. See Fault Code Explanations.
Explanations.

For no apparent reason the welding 1. Check the welding cables for 1. Perform the Voltage and
characteristics have change. loose or faulty connection. Current Calibration
Procedure.
2. Make sure the machine’s mode
and output are set correctly for 2. Perform the Current
the process being used. (CV, Transducer Test.
CC,TIG etc.)
3. Perform the Output Diode
3. If Mig welding make sure the Module Test
shielding gas and wire speed are
correct for the process being 4. The control board may be faulty.
used.
4. Check for proper current and 5. The advanced process panel (If
voltage calibration. used) may be faulty.

CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).

V350-PRO
F-9 F-9
TROUBLESHOOTING & REPAIR
FAULT CODES DESCRIPTION/ CORRECTIVE SERVICE FACILITY
CORRECTIVE
DEFINITION ACTION ACTION

31 Main transformer Turn the machine off and Perform the Main Switch
primary over current back on to reset the Board Test.
machine. If condition
persists, contact an Perform the Power
authorized Lincoln Field Board Test.
Service Facility.
There may be a problem
with the primary current
sensors (CT) located on
the main switch board.
See the Wiring diagram

The control board may


be faulty.

32 Capacitor bank “A” Make sure the reconnect There may be a problem
(lower) is under switches are configured with the V/F signals from
voltage for the input voltage the main switch board to
being applied to the the control board.
machine. The machine
is self clearing when Perform the Main Switch
condition ceases. Board Test.

Perform the Power


Board Test.

The control board may


be faulty.

NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-10 F-10
TROUBLESHOOTING & REPAIR
FAULT CODES DESCRIPTION/ CORRECTIVE SERVICE FACILITY
CORRECTIVE
DEFINITION ACTION ACTION

33 Capacitor bank Make sure the reconnect There may be a problem


"B"(upper) is under switches are configured with the V/F signals from
voltage. for the input voltage the main switch board to
being applied to the the control board.
machine. The machine
is self-clearing when Perform the Main Switch
condition ceases. Board Test.

Perform the Power


Board Test.

The control board may


be faulty.

34 Capacitor bank Make sure the reconnect There may be a problem


"A"(lower) is over switches are configured with the V/F signals from
voltage. for the input voltage the main switch board to
being applied to the the control board.
machine. The machine
is self-clearing when Perform the Main Switch
condition ceases. Board Test.

Perform the Power


Board Test.

The control board may


be faulty.

NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-11 F-11
TROUBLESHOOTING & REPAIR
FAULT CODES DESCRIPTION/ CORRECTIVE SERVICE FACILITY
CORRECTIVE
DEFINITION ACTION ACTION

35 Capacitor bank Make sure the reconnect There may be a problem


"B"(lower) is over switches are configured with the V/F signals from
voltage. for the input voltage the main switch board to
being applied to the the control board.
machine. The machine
is self-clearing when Perform the Main Switch
condition ceases. Board Test.

Perform the Power


Board Test.

The control board may


be faulty.

37 The soft start Turn the machine off and There may be a problem
function failed. back on to reset the with the V/F signals from
machine. the main switch board to
the control board.

Perform the Main Switch


Board Test.

Perform the Power


Board Test.

The control board may


be faulty.

NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-12 F-12
TROUBLESHOOTING & REPAIR
FAULT CODES DESCRIPTION/ CORRECTIVE SERVICE FACILITY
CORRECTIVE
DEFINITION ACTION ACTION

39 Electrical "glitch" on the Possibly caused by an Perform the Main Switch


primary over current fault external electrical Board Test.
detector circuit. "noise" or signal level.
Make sure the V350-Pro Perform the Power
is grounded correctly. Board Test.
The machine is self
clearing when There may be a problem
condition ceases. with the primary current
sensors (CT) located on
the main switch board.
See the wiring diagram.

The control board may


be faulty.

43 Capacitor banks "A" Make sure the recon- There may be a problem
(lower) and "B"(upper) nect switches are con- with the V/F signals from
are not balanced. figured for the input the main switch board to
voltage being applied to the control board.
the machine. The
machine is self-clearing Perform the Main Switch
when Board Test.
condition ceases.
The capacitor(s) may be
faulty. Check and
replace if necessary.

44 The machine has Make sure the V350-Pro Perform the Power
detected a fault in the is grounded correctly. Board Test.
central processing unit The machine is self
(CPU). clearing when The control board or
condition ceases. associated wiring may be
faulty. See the wiring
diagram.

NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-13 F-13
TROUBLESHOOTING & REPAIR
FAULT CODES DESCRIPTION/ CORRECTIVE SERVICE FACILITY
CORRECTIVE
DEFINITION ACTION ACTION

47 Electrical "glitch" on the Possibly caused by an There may be a problem


V/F signals from the main external electrical with the V/F signals from
switch board to the "noise" or signal level. the main switch board to
control board. Make sure the V350-Pro the control board.
is grounded correctly.
The machine is self Perform the Main Switch
clearing when condition Board Test.
ceases.
Perform the Power
Board Test.

The control board may


be faulty.

“bad node” “####” The selected weld mode Press the Mode Select If new software was just
does not exist in the weld button to select a installed, try reinstalling
table that is presently different welding mode. the software or put the
loaded in the machine. original software back.

Perform the Power


Board Test.

Perform the SPI Cable


Resistance and Voltage
Test.

The control board may


be faulty.

NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-14 F-14
NOTES

V350-PRO
F-15 F-15
TROUBLESHOOTING & REPAIR
INPUT FILTER CAPACITOR DISCHARGE PROCEDURE

WARNING

Service and repair should be performed by only Lincoln Electric factory trained
personnel. Unauthorized repairs performed on this equipment may result in danger to
the technician or machine operator and will invalidate your factory warranty. For your
safety and to avoid electrical shock, please observe all safety notes and precautions
detailed throughout this manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This procedure will drain off any charge stored in the four large capacitors that are part
of the switch board assembly. This procedure MUST be performed, as a safety pre-
caution, before conducting any test or repair procedure that requires you to touch inter-
nal components of the machine.

MATERIALS NEEDED
5/16” Nut Driver
Insulated Pliers
Insulated Gloves
High Wattage Resistor (25-1000 ohms and 25 watts minimum)
DC Volt Meter

This procedure takes approximately 20 minutes to perform.

V350-PRO
F-16 F-16
TROUBLESHOOTING & REPAIR
INPUT FILTER CAPACITOR DISCHARGE PROCEDURE (continued)
4. Obtain a high resistance and high wattage resistor
WARNING (25-1000 ohms and 25 watts minimum). This
resistor is not with the machine. NEVER USE A
ELECTRIC SHOCK can kill. SHORTING STRAP FOR THIS PROCEDURE.

• Have an electrician install and service 5. Locate the eight capacitor terminals shown in fig-
this equipment. ure F.1.
• Turn the input power off at the fuse box
before working on equipment. 6. Using electrically insulated gloves and pliers, hold
the body of the resistor with the pliers and con-
• Do not touch electrically hot parts. nect the resistor leads across the two capacitor
• Prior to performing preventative maintenance, terminals. Hold the resistor in place for 10 sec-
perform the following capacitor discharge procedure onds. DO NOT TOUCH CAPACITOR TERMINALS
to avoid electric shock. WITH YOUR BARE HANDS.

7. Repeat the discharge procedure for the other


three capacitors.
DISCHARGE PROCEDURE
1. Remove the input power to the V350-PRO. 8. Check the voltage across the terminals of all
capacitors with a DC voltmeter. Polarity of the
2. Using the 5/16” wrench remove the screws from capacitor terminals is marked on the PC board
the case wraparound cover. above the terminals. Voltage should be zero. If
any voltage remains, repeat this capacitor dis-
3. Be careful not to make contact with the capacitor charge procedure.
terminals located at the top and bottom of the
switch board.

FIGURE F.1 – LOCATION OF INPUT FILTER CAPACITOR TERMINALS

EIGHT
CAPACITOR
TERMINALS

- + - +

INSULATED
PLIERS

- + - +

POWER INSULATED
RESISTOR GLOVES

V350-PRO
F-17 F-17
TROUBLESHOOTING & REPAIR
MAIN SWITCH BOARD TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the “power section” of the switch boards are functioning cor-
rectly. This test will NOT indicate if the entire PC board is functional. This resistance test is
preferable to a voltage test with the machine energized because this board can be damaged
easily. In addition, it is dangerous to work on this board with the machine energized.

MATERIALS NEEDED
Analog Volt/Ohmmeter
5/16 in. Wrench
7/16 in. Wrench

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-18 F-18
TROUBLESHOOTING & REPAIR

MAIN SWITCH BOARD TEST (continued)


FIGURE F.2 MAIN SWITCH BOARD LEAD LOCATIONS

207 202
J22

- + - +

209
201 204

208 205

J21 J20
- + - +

203 206

TEST PROCEDURE
1. Remove input power to the V350-PRO. 4. Using a 7/16” wrench locate, label and remove
leads 201, 202, 203, 204, 205, 206, 207 and
2. Using a 5/16” nut driver, remove the case 208 from the switch board. Note lead and
wraparound. washer placement for reassembly. Clear
3. Perform the Input Filter Capacitor Discharge leads.
Procedure detailed earlier in this section. 5. Using the Analog ohmmeter, perform the resis-
tance tests detailed in Table F.1. Refer to fig-
ure F.2 for test point locations. Note: Test
using an Analog ohmmeter on the Rx1 range.
Make sure the test probes are making electri-
cal contact with the conductor surfaces on the
PC board.

V350-PRO
F-19 F-19
TROUBLESHOOTING & REPAIR

MAIN SWITCH BOARD TEST (continued)


6. If any test fails replace the switch board. See 8. Reconnect leads 201, 202, 203, 204, 205, 206,
Main Switch Board Removal and Replacement. 207, and 208 to the switch board. Ensure that the
leads are installed in their proper locations. Pre-
7. If the switch board resistance tests are OK, check Torque all leads nuts to 25 inch lbs. before tight-
connections on plugs J20, J21, J22 and all asso- ening them to 44 inch lbs.
ciated wiring. See wiring diagram.
9. Replace the case wraparound cover using a 5/16”
nut driver.

TABLE F.1. SWITCH BOARD RESISTANCE TEST

APPLY POSITIVE TEST APPLY NEGATIVE TEST NORMAL


PROBE TO TERMINAL PROBE TO TERMINAL RESISTANCE READING

+206 -205 Greater than 1000 ohms


+208 -203 Greater than 1000 ohms
+202 -204 Greater than 1000 ohms
+201 -207 Greater than 1000 ohms
+205 -206 Less than 100 ohms
+203 -208 Less than 100 ohms
+204 -202 Less than 100 ohms
+207 -201 Less than 100 ohms

V350-PRO
F-20 F-20
NOTES

V350-PRO
F-21 F-21
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the input rectifier has “shorted” or “open” diodes.

MATERIALS NEEDED
Analog Voltmeter/Ohmmeter (Multimeter)
5/16” Nut Driver
Phillips Head Screwdriver
Wiring Diagram

This procedure takes approximately 25 minutes to perform.

V350-PRO
F-22 F-22
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER TEST (CONTINUED)
TEST PROCEDURE
1. Remove input power to the V350-PRO 6. Using a phillips head screwdriver,
machine. remove leads 207, 207A, and 209 from
the input rectifier.
2. Using a 5/16” nut driver, remove the case
wraparound cover. 7. Use the analog ohmmeter to perform the
tests detailed in Table F.2. See the
3. Perform the Capacitor Discharge Wiring Diagram.
Procedure detailed earlier in this section.
8. Visually inspect the three MOV’S for
4. Locate the input rectifier and associated damage (TP1,TP2,TP3). Replace if nec-
leads. See Figure F.3. essary.
5. Carefully remove the silicone sealant
from leads 207, 207A, and 209.

Figure F.3 Input Rectifier

Small Lead "H1"


To Auxiliary Transformer
3/16" ALLEN
BOLTS
C
B
#207

#207A

A #209

Small Lead "A"


To Circuit Breaker
FRONT
REAR

V350-PRO
F-23 F-23
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER TEST (CONTINUED)
Table F.2 Input Rectifier Test Points

TEST POINT TERMINALS ANALOG METER


X10 RANGE
+ PROBE - PROBE Acceptable Meter Readings

A 207 Greater than 1000 ohms


B 207 Greater than 1000 ohms
C 207 Greater than 1000 ohms

A 207A Greater than 1000 ohms


B 207A Greater than 1000 ohms
C 207A Greater than 1000 ohms

A 209 Less than 100 ohms


B 209 Less than 100 ohms
C 209 Less than 100 ohms

207 A Less than 100 ohms


207 B Less than 100 ohms
207 C Less than 100 ohms

207A A Less than 100 ohms


207A B Less than 100 ohms
207A C Less than 100 ohms

209 A Greater than 1000 ohms


209 B Greater than 1000 ohms
209 C Greater than 1000 ohms

9. If the input rectifier does not meet the 11. If the input rectifier is faulty, see the
acceptable readings outlined in Table F.2 Input Rectifier Bridge Removal &
the component may be faulty. Replace Replacement procedure.

Note: Before replacing the input rectifier, 12. Replace the case wraparound cover.
check the input power switch and per-
form the Main Switch Board Test. Also
check for leaky or faulty filter capacitors.

10. If the input rectifier is good, be sure to


reconnect leads 207, 207A, and 209 to
the correct terminals and torque to 31
inch lbs. Apply silicone sealant.

V350-PRO
F-24 F-24
NOTES

V350-PRO
F-25 F-25

TROUBLESHOOTING & REPAIR


POWER BOARD TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the power board is receiving the correct voltages and also if
the power board is regulating and producing the correct DC voltages.

MATERIALS NEEDED
Volt-Ohmmeter
5/16” Nut Driver
Wiring Diagram

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-26 F-26
TROUBLESHOOTING & REPAIR
POWER BOARD TEST (CONTINUED)
TEST PROCEDURE
1. Remove input power to the V350-PRO 7. If the 40VDC is low, or not present at plug
machine. J41, check the rectifier bridge and C5 filter
capacitor. See Wiring Diagram. Also per-
2. Using a 5/16” nut driver, remove the case form the Auxiliary Transformer Test.
wraparound cover.
8. If any of the DC voltages are low, or not
3. Perform the Capacitor Discharge present at plugs J42 or J43, the power
Procedure detailed earlier in this section. board may be faulty.
4. Locate the power board and plugs J41, J42 9. Remove the input power to the V350-PRO.
and J43. Do not remove plugs from the
power board. See Figure F.4. 10. Replace the case wraparound cover using
a 5/16” nut driver.
5. Carefully apply the correct input voltage to
the V350-PRO.
6. Carefully test for the correct voltages at the
power board. See Table F.3.

Figure F.4 Power Board Plug Location

J42 J41 J43

V350-PRO
F-27 F-27
TROUBLESHOOTING & REPAIR
POWER BOARD TEST (CONTINUED)
Table F.3 Power Board Voltage Checks

NORMAL
ACCEPTABLE
CHECK POINT TEST CONNECTOR LEAD NO. VOLTAGE
LOCATION DESCRIPTION PLUG PIN NO. OR IDENTITY READING
POWER PC CHECK 40VDC 2(+)
1(-)
BOARD SUPPLY FROM 65 (+) 38-42 VDC
CONNECTOR RECT. BRIDGE 66 (-)
PLUG J41 TO POWER BD. 65 66

POWER PC CHECK +15VDC 1(+)


5(-)
BOARD SUPPLY FROM 410 412 (+) 15 VDC
CONNECTOR POWER PC 410 (-)
PLUG J42 BOARD
412
3(+)
POWER PC CHECK +5VDC 5(-)
BOARD SUPPLY FROM 410 408 (+) 5 VDC
CONNECTOR POWER PC 410 (-)
PLUG J42 BOARD 408

POWER PC CHECK -15VDC 2(+)


5(-)
BOARD SUPPLY FROM 410 411 (+) -15 VDC
CONNECTOR POWER PC 411 410 (-)
PLUG J42 BOARD
3(+)
POWER PC CHECK +5VDC 401 12(-)
BOARD “SPI” SUPPLY 403 (+) 5 VDC
CONNECTOR FROM POWER 401 (-)
PLUG J43 PC BOARD
403

POWER PC CHECK +5VDC 4(+)


9(-) 405
BOARD “RS232” 406 (+) 5 VDC
CONNECTOR SUPPLY FROM 405 (-)
PLUG J43 POWER PC
BOARD 406
6(+)
POWER PC CHECK +15VDC 12(-)
401
BOARD “SPI” SUPPLY 402 (+) 15 VDC
CONNECTOR FROM POWER 401 (-)
PLUG J43 PC BOARD
402

V350-PRO
F-28 F-28
NOTES

V350-PRO
F-29 F-29
TROUBLESHOOTING & REPAIR
OUTPUT DIODE MODULES TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if any of the output diodes are “shorted”.

MATERIALS NEEDED
Analog Voltmeter/Ohmmeter
Wiring Diagram

This procedure takes approximately 20 minutes to perform.

V350-PRO
F-30 F-30
TROUBLESHOOTING & REPAIR
OUTPUT DIODE MODULES TEST (continued)

FIGURE F.5 Machine Output Terminals

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY BUTT
MEMOR BUTTON
ON SELECT ATTRIBUTE
TTRIBUTE
SELECT KNOB ADJUST ATTRIBUTE
TTRIBUTE

_ +

NEGATIVE POSITIVE
OUTPUT OUTPUT
TERMINAL TERMINAL

TEST PROCEDURE
1. Remove input power to the V350-PRO. 4. Using the analog ohmmeter test for more
than 200 ohms resistance between positive
2. Locate the output terminals on the front and negative output terminals. Positive test
panel of the machine. See Figure F.5. lead to the positive terminal; Negative test
3. Remove any output cables and load from the lead to the negative terminal. See Figure
output terminals. F.6.
NOTE: The polarity of the test leads is most
important. If the test leads polarity is not cor-
rect, the test will have erroneous results.

V350-PRO
F-31 F-31
TROUBLESHOOTING & REPAIR
OUTPUT DIODE MODULES TEST (continued)
Figure F.6 Terminal Probes

_ +P +
OBE

ROB
- PR

5. If 200 ohms is measured then the output NOTE: This may require the disassembly of
diodes are not “shorted”. the leads and the snubber board from the
diode modules. Refer to the Output Diode
NOTE: There is a 250 ohm resistor across the
Modules Removal and Replacement
welding output terminals.
Procedure for detailed instructions.
6. If less than 200 ohms is measured, one or
more diodes or the snubber board may be
faulty.
7. Perform the Filter Capacitor Discharge
Procedure detailed earlier in this section.
8. Locate the output diode modules and snub-
ber board. See Figure F.7.
9. Test all output diode modules individually.

V350-PRO
F-32 F-32
TROUBLESHOOTING & REPAIR
OUTPUT DIODE MODULES TEST (continued)

Figure F.7 Snubber and Output Diode Locations

Output Diode
Modules
Snubber
Board

LEFT SIDE

V350-PRO
F-33 F-33
TROUBLESHOOTING & REPAIR
AUXILIARY TRANSFORMER TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This procedure will determine if the correct voltage is being applied to the primary of auxil-
iary transformer and also if the correct voltage is being induced on the secondary windings
of the transformer.

MATERIALS NEEDED
Volt-ohmmeter (Multimeter)
5/16” Nut Driver
Wiring Diagram

This procedure takes approximately 25 minutes to perform.

V350-PRO
F-34 F-34
TROUBLESHOOTING & REPAIR
AUXILIARY TRANSFORMER TEST (continued)
FIGURE F.8 Auxiliary Transformer

Auxiliary
Transformer
Secondary Lead
Plugs P52

A AM
PS

V VO
LTS

A
CC
-ST OUT
ICK
PU WEL
T
CC 701
-ST 8 D TE
ICK
TIG 601 RM
GT 0 IN
CV
AW AL
-W S
IRE
CV
-FL HO
UX T ST SE
CO LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C CO
RN
ING 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+10
CR
ISP

PO
WE
R

ON

OF
F

TEST PROCEDURE
1. Remove input power to the V350-PRO. 4. Locate the auxiliary transformer. See Figure
F.8.
2. Using a 5/16” nut driver, remove the case
wraparound cover. 5. Locate the secondary leads and plug P52.
See Figure F.8 and F.9.
3. Perform the Input Capacitor Discharge
Procedure detailed earlier in this section.
FIGURE F.9 Plug Lead Connections Viewed From Transformer Lead Side of Plug

532 42 24

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

Plug P52

31 54 541
V350-PRO
F-35 F-35
TROUBLESHOOTING & REPAIR
AUXILIARY TRANSFORMER NO.1 TEST (continued)
TABLE F.4

LEAD IDENTIFICATION NORMAL EXPECTED VOLTAGE

31 TO 532 115 VAC


42 TO 541 42 VAC
24 TO 541 24 VAC
54 TO 541 28 VAC
7. Carefully apply the correct input voltage to the
V350-PRO and check for the correct sec-
WARNING
ondary voltages per table F.4. Make sure the High voltage is present at primary of
reconnect jumper lead and switch are config- Auxiliary Transformer.
ured correctly for the input voltage being
applied. Make sure circuit breaker (CB3) is
functioning properly. 9. If the correct input voltage is applied to the
NOTE: The secondary voltages will vary if the primary, and the secondary voltage(s) are not
input line voltage varies. correct, the auxiliary transformer may be
faulty.
8. If the correct secondary voltages are present,
the auxiliary transformer is functioning proper- 10. Remove the input power to the V350-PRO.
ly. If any of the secondary voltages are miss- 11. Install the case wraparound cover using a
ing or low, check to make certain the primary 5/16” nut driver.
is configured correctly for the input voltage
applied. See Wiring Diagram.

V350-PRO
F-36 F-36
NOTES

V350-PRO
F-37 F-37
TROUBLESHOOTING AND REPAIR
CURRENT TRANSDUCER TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the current transducer and associated wiring are functioning
correctly.

MATERIALS NEEDED
Volt-ohmmeter
5/16” Nut Driver
Resistive Load Bank
External DC Ammeter

This procedure takes approximately 45 minutes to perform.

V350-PRO
F-38 F-38
TROUBLESHOOTING AND REPAIR
CURRENT TRANSDUCER TEST (continued)
FIGURE F.10 Metal Plate Removal & Plug J8 Location

A AM
PS

V VO
LTS

A
CC
OU
TP
-STIC
CC K
-STIC 7018 UT WEL
D TE
TIG K 60 RM
GT 10 IN
CV
AW AL
-W S
IRE
CV
-FL HO
UX T ST SE
CO LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C
RN CO
IN
G 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+1
CR 0
ISP

PO
WE
R

ON

OF
F

Plug J8
TEST PROCEDURE 6. Check for the correct DC supply voltages to
the current transducer at plug J8. See Figure
1. Remove input power to the V350-PRO. F.11.
2. Using the 5/16” nut driver, remove the case A. Pin 2 (lead 802+) to pin 6 (lead 806-)
wraparound cover. should read +15 VDC.
3. Perform the Input Capacitor Discharge B. Pin 4 (lead 804+) to pin 6 (lead 806-)
Procedure. should read -15 VDC.
4. Locate plug J8 on the control board. Do not 7. If either of the supply voltages are low or miss-
remove the plug from the P.C. Board. ing, the control board may be faulty.
5. Apply the correct input power to the V350-
PRO.

FIGURE F.11. Plug J8 Viewed From Lead Side of Plug

802 804
801

Plug J8
806
V350-PRO
F-39 F-39
TROUBLESHOOTING AND REPAIR
CURRENT TRANSDUCER TEST (continued)
TABLE F.5

EXPECTED TRANSDUCER FEEDBACK


OUTPUT LOAD CURRENT
VOLTAGE

300 2.4

250 2.0

200 1.6

150 1.2

100 0.8

8. Check the feedback voltage from the current 9. If for any reason the machine cannot be
transducer using a resistive load bank and loaded to 300 amps, Table F.5. shows what
with the V350-PRO in mode 200. Mode 200 is feedback voltage is produced at various cur-
a constant current test mode. This mode can rent loads.
be accessed from the front panel of the V350
10. If the correct supply voltages are applied to
by pressing and holding the Mode Select but-
the current transducer, and with the machine
ton while turning the machine on. NOTE:
loaded, the feedback voltage is missing or not
Machines with an Advanced Process Panels
correct the current transducer may be faulty.
do not have a mode select button. Use the
Before replacing the current transducer, check
same procedure except hold in the Memory
the leads and plugs between the control board
button on the advanced process panel instead
(J8) and the current transducer (J90). See The
of the mode select button. Then, rotate the
Wiring Diagram. For access to plug J90 and
output knob while still holding the Mode Select
the current transducer refer to: Current
button in until the displays read “Mode 200”.
Transducer Removal and Replacement
Release the Mode Select Button and the
Procedure.
machine will be in mode 200. With the V350-
PRO in mode 200, apply the grid load across 11. Remove input power to the V350-PRO.
the output of the V350-PRO, set machine out-
12. Replace the control box top and any cable ties
put to 300 amps and enable WELD TERMI-
previously removed.
NALS. Adjust the grid load to obtain 300
amps on the external ammeter and check 13. Install the case wraparound cover using the
feedback voltages per Table F.5. 5/16” nut driver.
A. Pin 1 (lead 801) to Pin 6 (lead 806) should
read 2.4 VDC (machine loaded to 300
amps).

V350-PRO
F-40 F-40
NOTES

V350-PRO
F-41 F-41
TROUBLESHOOTING AND REPAIR
FAN CONTROL AND MOTOR TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the fan motor, control board, switch board, or associated leads
and connectors are functioning correctly.

MATERIALS NEEDED
Voltmeter
5/16” Nut Driver

This procedure takes approximately 40 minutes to perform.

V350-PRO
F-42 F-42
TROUBLESHOOTING AND REPAIR
FAN CONTROL AND MOTOR TEST (continued)
TEST PROCEDURE
1. Remove the input power to the V350-PRO 3. Perform the Input Filter Capacitor Discharge
machine. Procedure.

2. Using the 5/16” nut driver, remove the case 4. Locate plug J22 on the main switch board. Do
wraparound cover. not remove the plug from the board. See
Figure F.12.
FIGURE F.12 PLUG J22 LOCATION

J22

J21 J20

5. Carefully apply the correct input power to the 6. Carefully check for 115VAC at plug J22 pin-2
machine. to J22 pin-3. (leads 32A to 31B(C) See Figure
F.13. WARNING: HIGH VOLTAGE IS PRE-
SENT AT THE MAIN SWITCH BOARD.

FIGURE F.13 PLUG J22

Fan Lead 1 2 Lead 32A

Lead 31B(C) 3 4 Fan Lead

Plug J22

V350-PRO
F-43 F-43
TROUBLESHOOTING AND REPAIR
FAN CONTROL AND MOTOR TEST (continued)
7. If the 115VAC is low or not present check cir- FAN CONTROL TEST PROCEDURE
cuit breaker CB2 located on the front panel. If
the circuit breaker is OK, perform The 1. Locate plug J20 on the switch board. Do not
Auxiliary Transformer Test. Check plug J22, remove the plug from the switch board. See
circuit breaker CB2 and associated leads for Figure F.12 and F.14.
loose or faulty connections. See the Wiring 2. Energize the weld output terminals (Select
Diagram. Weld Terminals ON) and carefully check for
8. Energize the weld output terminals (Select +15VDC at plug J20 pin-6+ to J20 pin-2-
Weld Terminals ON) and carefully check for (leads 715 to 716). See Figure F.14. If the
115VAC at plug J22 pin-1 to J22 pin-4 (fan 15VDC is present and the fan is not running
leads). See Figure F.13. If the 115VAC is pre- then the switch board may be faulty. If the
sent and the fan is not running then the fan 15VDC is not present when the weld terminals
motor may be faulty. Also check the associat- are energized then the control board may be
ed leads between plug J22 and the fan motor faulty. Also check plugs J20, J7, and all asso-
for loose or faulty connections. See the Wiring ciated leads for loose or faulty connections.
Diagram. WARNING: HIGH VOLTAGE IS See the Wiring Diagram.
PRESENT AT THE SWITCH BOARD. WARNING: HIGH VOLTAGE IS PRESENT AT
9. If the 115VAC is NOT present in the previous THE SWITCH BOARD.
step then proceed to the fan control test. 3. Remove the input power to the V350-PRO.
Note: The fan motor may be accessed by the
removal of the rear panel detailed in The
Current Transducer Removal and
Replacement Procedure.
4. Replace the case wrap-around cover.

FIGURE F.14 PLUG J20

Lead 716-

1 2 3 4

5 6 7 8

Plug J20
Lead 715+

V350-PRO
F-44 F-44
NOTES

V350-PRO
F-45 F-45
TROUBLESHOOTING AND REPAIR
SPI CABLE RESISTANCE AND VOLTAGE TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if there is a possible “open” in the SPI cable and also determine
if the correct supply voltages are being applied to the boards in the SPI network.

MATERIALS NEEDED
Volt/Ohmmeter
5/16” Nut Driver

This procedure takes approximately 35 minutes to perform.

V350-PRO
F-46 F-46
TROUBLESHOOTING AND REPAIR
SPI CABLE RESISTANCE AND VOLTAGE TEST (continued)

TEST PROCEDURE 8. Reconnect the plug into the control board and
perform the Display Board Replacement
1. Remove the input power to the V350-PRO. Procedure.
2. Using the 5/16” nut driver, remove the case 9. With plug J3 still removed from the control
wraparound cover. board, carefully apply the correct input power
3. Perform the Capacitor Discharge Procedure. to V350-PRO.

4. Perform the Display Board Removal 10. Turn on the machine.


Procedure. Do not remove the SPI ribbon 11. Carefully check for the presence of +15VDC
cable connecting the display board to the from plug J3 pin -1(+) to plug J3 pin -10(-) at
remote/status boards. the control board receptacle. See Figure F.15.
5. Locate and remove plug J3 from the control 12. Carefully check for the presence of +5VDC
board. See Figure F.15. from plug J3 pin -2(+) to plug J3 pin -10(-) at
6. Check the resistance and continuity of the SPI the control board receptacle. See Figure F.15.
cable by testing with the ohmmeter from each 13. If either of these voltages are low or not pre-
pin on plug J3 to the corresponding pins on sent, the control board may be faulty. Replace.
plug J34. See the Wiring Diagram. Also Perform the Power Board Test.
7. The resistance reading pin to corresponding 14. Remove the input power to the V350-PRO
pin should be zero ohms or very low resis- machine.
tance. If the resistance reading is high or
“open” check the plug connections to the SPI 15. Replace plug J3 into the control board.
network PC boards. If the connections are OK 16. Replace any cable ties previously removed.
and the resistance is high or “open” the SPI
cable may be faulty. 17. Replace the case wrap-around cover.

FIGURE F.15 Plug J3

Pin 1
Pin 2
Plug J3
J3

Pin 10
e
t Sid
h
Rig

V350-PRO
F-47 F-47
TROUBLESHOOTING AND REPAIR
VOLTAGE AND CURRENT CALIBRATION PROCEDURE

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
This test will help determine if the machine is capable of producing welding output and to
check and adjust, if necessary, the voltage and or current calibration.

MATERIALS NEEDED
Resistive Load Bank
Calibrated Test Voltmeter
Calibrated Test Ammeter

This procedure takes approximately 20 minutes to perform.

V350-PRO
F-48 F-48
TROUBLESHOOTING AND REPAIR
VOLTAGE AND CURRENT CALIBRATION PROCEDURE (continued)

CALIBRATION CHECK VOLTAGE CALIBRATION


The calibration of the V350-PRO can be checked 1. Connect the resistive load band (approximate-
using a resistive load bank with the V350-PRO in ly .087 ohms) and test voltmeter to the welding
mode 200. Mode 200 is a constant current test output terminals.
mode.
2. Press and hold in the Mode Select/Memory
1. Press and hold in the Mode Select button. button.
2. Turn on the V350-PRO. 3. Turn on the V350-PRO.
3. Rotate the output knob, while still holding the 4. Rotate the Output Control knob until the dis-
mode select button in, until the displays read play reads “vol cAL”.
“mode 200”. NOTE: Machines with an
5. Release the Mode Select/Memory button.
Advanced Process Panels do not have a mode
select button. Use the same procedure except 6. Adjust the output control knob until the actual
hold in the Memory button on the advanced output voltage reading on the test volt meter is
process panel instead of the mode select but- 20volts +/- .5 volts.
ton.
7. Wait for the machine’s output to be automati-
4. Release the Mode Select/Memory button and cally turned off and then back on.
the machine will be in mode 200.
8. Adjust the Output Control knob again if neces-
5. With the machine in mode 200 apply a resistive sary to make the actual voltage output 20 volts
load to the welding output terminals (approxi- +/- .5 volts.
mately .087 ohms) set the machine output to
9. Wait for the machine’s output to be automati-
300 amps and enable the Weld Terminals.
cally turned off and then back on.
(Weld Terminals Select ON).
10. Repeat the above two steps if necessary.
6. Using the test meters note the output voltage
and current. 11. Press and release the Mode Select/Memory
button to save the calibration.
7. The V350-PRO voltmeter must match the test
meter reading to within +/- 1 volt. NOTE: If the Mode Select/Memory button is
not pressed within 30 seconds after adjusting
8. The V350-PRO ammeter must match the test
the Output Control knob the machine will leave
meter within +/- 5 amps.
the calibration mode and use the previous cal-
9. If the voltmeter does not meet the specification ibration settings.
then proceed to the Voltage Calibration
Procedure.
10. If the ammeter does not meet the specification
then proceed to the Current Calibration
Procedure.
NOTE: Before attempting to calibrate the voltage
or current setting of the V350-PRO, be sure to read
the entire voltage or current calibration section. If
the steps are not completed quickly, the machine
will automatically leave the calibration mode with-
out changing the calibration settings. The voltage
and current calibration settings of the V350-PRO
are completely independent of each other.
Adjusting one will not affect the other.

V350-PRO
F-49 F-49
TROUBLESHOOTING AND REPAIR
VOLTAGE AND CURRENT CALIBRATION PROCEDURE (continued)

CURRENT CALIBRATION
PROCEDURE
1. Connect the resistive load band (approxi- 10. Adjust the Output Control knob again if
mately .087 ohms) and test ammeter to the necessary to make the actual output cur-
welding output terminals. rent reading on the test ammeter 300
2. Press and hold in the Mode Select/Memory amps +/-2A.
button. 11. Wait for the machines output to be a u t o -
3. Turn on the V350-PRO. matically turned off and then back on.

4. Rotate the Output Control knob until the 12. Repeat the above two steps if necessary.
display reads “cur cAL”. 13. Press and release the Mode
5. Release the Mode Select/Memory button. Select/Memory button to save the calibra-
tion.
6. The left display will change to “IcAL” to
indicate that current calibration is in 14. The left display will scroll the message IcAL
progress. SAVEd.

7. The right display will scroll the following 15. The machine will reset to normal operation.
message: Adj oCP SorEAL cur-300A. NOTE: If the Mode Select/Memory button
8. Adjust the Output Control knob until the is not pressed within 30 seconds after
actual output current reading on the test adjusting the Output Control knob the
ammeter is 300amps +/-2A. machine will leave the calibration mode
and use the previous calibration settings.
9. Wait for the machines output to be
automatically turned off and then back on.

V350-PRO
F-50 F-50
NOTES

V350-PRO
F-51 F-51
TROUBLESHOOTING & REPAIR
CONTROL BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353) (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the control board for maintenance
or replacement.

MATERIALS NEEDED
5/16” Nut Driver
3/8” Nut Driver
Flathead Screwdriver
Phillips Head Screwdriver

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-52 F-52
TROUBLESHOOTING & REPAIR

CONTROL BOARD REMOVAL AND REPLACEMENT (continued)


FIGURE F.16 - CONTROL BOARD LOCATION

A AM
PS

V VO
LTS

A
CC
OU
TP
-ST
ICK
CC
-ST 701
8
UT WE
LD
TIG
ICK TE
601 RM
GT 0 IN
CV
AW AL
-W S
IRE
CV
-FL HO
UX T ST SE
CO LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C CO
RN
ING 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+10
CR
ISP

PO
WE
R

ON

OF
F

Control Board
PROCEDURE
1. Remove input power to the V350-PRO. 4. Locate the control board behind the front panel of
the machine. See Figure F.16.
2. Using a 5/16” nut driver remove the case wrap-
around cover. 5. Using a 5/16” nut driver remove the two screws
from the bottom of the front of the machine. See
3. Perform the Input Filter Capacitor Discharge Figure F.17.
Procedure detailed earlier in this section.

FIGURE F.17 CASE FRONT SCREW REMOVAL

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY BUTT
MEMOR BUTTON
ON SELECT ATTRIBUTE
TTRIBUTE
SELECT KNOB ADJUST ATTRIBUTE
TTRIBUTE

Flathead Screws
Phillips Head
Screws _ +

5/16" Screws

V350-PRO
F-53 F-53
TROUBLESHOOTING & REPAIR
CONTROL BOARD REMOVAL AND REPLACEMENT (continued)

FIGURE F.18. - CONTROL BOARD ALL PLUG LOCATIONS

J6
J5 J7
J8
J9
J4

J3

A AM
PS

V VO
LTS

CC

CC

TIG

CV

CV
-STI

-W

-FLU
CK
-STI 7018

GT
CK

AW
IRE
60

X CO
10

RE
D
A

3
OU

4
TP

HO
UT

T ST

5
AR
T
WE
LD

SE
TE

LE
RM

CT
INA
LS
J10B
SE
LE 6
CT 2 AR
WA C
RN CO
IN
G 7 NTR
1 OL
-2
8 -4 0
0

J10A
RE -6 +2
MO 9
TE 10
+4
-8

+6
-1
SO 0
FT +8
+1
CR 0
ISP

PO
W
ER

ON

OF
F

8. The front of the machine may now gently be pulled


forward to gain access to the display Board. Note:
CAUTION The front of the machine cannot be removed com-
pletely, only pulled forward a few inches.

Observe static precautions detailed in PC 9. Beginning at the right side of the control board
Board Troubleshooting Procedures at the remove plugs J10A and J10B. Note: Be sure to
beginning of this section. label each plugs position upon removal. See
Figure F.18.

6. Using a flat head screwdriver remove the two 10. Working your way across the top of the board
screws and their washers from above and below from right to left, label and remove plugs #J9, #J8,
the input power switch. See Figure F.17. #J7, #J6, and #J5. See Figure F.18.

7. Using a phillips head screwdriver remove the four 11. Working your way down the left side of the board,
screws from around the two welder output termi- label and remove plugs #J4 and #J3. See Figure
nals on the front of the machine. See Figure F.17. F.18.

V350-PRO
F-54 F-54
TROUBLESHOOTING & REPAIR
CONTROL BOARD REMOVAL AND REPLACEMENT (continued)

12. Using a 3/8” nut driver remove the two mounting 14. Replace the control board.
nuts from the top two corners of the control
board. See Figure F.19.

13. Cut any necessary cable ties.

FIGURE F.19 CONTROL BOARD MOUNTING SCREW LOCATION

Mounting
Nuts (3/8")

i d e
t S
ig h
R

15. Replace the two 3/8” mounting nuts at the top 19. Replace the four screws from around the two
two corners of the control board. welder output terminals on the front of the
machine.
16. Replace any previously removed cable ties.
20. Replace the two case front mounting screws at
17. Replace plugs #J3, #J4, #J5, #J6, #J7, #J8, #J9, the bottom of the front of the machine.
#J10B, and #J10A previously removed.
21. Replace the case wraparound cover.
18. Replace the two screws and their washers from
above and below the input power switch. 22. Perform the Voltage and Current Calibration
Procedure.

V350-PRO
F-55 F-55
TROUBLESHOOTING & REPAIR
DISPLAY BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call or 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the display board for maintenance
or replacement.

MATERIALS NEEDED
5/16” Nut Driver
Flathead Screwdriver
Phillips Head Screwdriver

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-56 F-56
TROUBLESHOOTING & REPAIR
DISPLAY BOARD REMOVAL & REPLACEMENT (continued)

FIGURE F.20. – DISPLAY BOARD LOCATION

Display Board

Mode Board L1
CS
11
71
30
D1
-1

or Advanced
L1
11
07
-2

Process Board
ST
AT
US
IN
PU
T

MO
DE
SE
LE
CT

L11
110
-1

A AM
PS

V VO
LTS

A
CC
OU
TP
-S
TICK
CC
-S 70
TICK 18
UT WEL
D TE
TIG 60 RM
GT 10 IN
CV
AW AL
-W S
IR
CV E
-FLU HO
X CO T ST SE
LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C
RN CO
IN
G 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+1
CR 0
ISP

PO
WE
R

ON

OF
F

PROCEDURE
3. Perform the Input Filter Capacitor
1. Remove input power to the V350-PRO. Discharge Procedure detailed earlier in this
section.
2. Using a 5/16” nut driver remove the case
wraparound cover. 4. Locate the display board behind the front
panel of the machine. See Figure F.20.

V350-PRO
F-57 F-57
TROUBLESHOOTING & REPAIR
DISPLAY BOARD REMOVAL & REPLACEMENT (continued)
FIGURE F.21. – CASE FRONT SCREW LOCATION

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY BUTTON SELECT ATTRIBUTE


SELECT KNOB ADJUST ATTRIBUTE

Flathead Screws
Phillips Head
Screws _ +

5/16" Screws

5. Using a 5/16” nut driver remove the two 8. The front of the machine may now gently be
screws from the bottom of the front of the pulled forward to gain access to the display
machine. See Figure F.21. Board. Note: The front of the machine cannot
be removed completely, only pulled forward a
6. Using a flat head screwdriver remove the two few inches.
screws and their washers from above and
below the input power switch. See Figure 9. The display board is now accessible to
F.21. replace.

7. Using a phillips head screwdriver remove the


four screws from around the two welder out-
put terminals on the front of the machine. See
Figure F.21.

V350-PRO
F-58 F-58
TROUBLESHOOTING & REPAIR
DISPLAY BOARD REMOVAL & REPLACEMENT (continued)

10. Remove plug J37 from the display board. See the \15. Replace the four phillips head screws removed
Wiring Diagram. from the front of the machine located around the
two welder output terminals.
11. Remove plug J3 originating from the control
board located directly across from the display 16. Replace the two flat head screws and their wash-
board. See the Wiring Diagram. ers mounting the input power switch.

12. Remove the display board. Note: Gentle prying 17. Using a 5/16” nut driver replace the two screws
from behind the board may be required. previously removed from the bottom front of the
machine.
13. Replace the display board.
18. Replace the case wraparound cover.
14. Replace plugs #J3 and #J37 previously removed.

V350-PRO
F-59 F-59
TROUBLESHOOTING & REPAIR
MAIN SWITCH BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the main switch board for main-
tenance or replacement.

MATERIALS NEEDED
5/16” Nut Driver
Flathead Screwdriver
7/16” mm Socket
3/16” Allen Wrench
3/8” Nut Driver

This procedure takes approximately 35 minutes to perform.

V350-PRO
F-60 F-60
TROUBLESHOOTING & REPAIR

MAIN SWITCH BOARD REMOVAL & REPLACEMENT (continued)


FIGURE F.22. – MAIN SWITCH BOARD LEAD LOCATIONS

207 202
J22

- + - +

209
201 204

208 205

J21 J20
- + - +

203 206

PROCEDURE
1. Remove the input power to the V350-PRO. 5. Using a 5/16” and 3/8” nut driver remove the
input lead shield from the area at the bottom of
2. Using a 5/16” nut driver remove the case wrap- the main switch board.
around cover.
6. Using a 7/16” socket, remove leads 201, 202,
3. Perform the Input Filter Capacitor Discharge 203, 204, 205, 206, 207, 208, 209 from the
Procedure detailed earlier in this section. switch board. Note lead terminal locations and
washer positions upon removal.

7. Locate and disconnect the three harness plugs


associated with the main switch board. Plugs
CAUTION #J20, #J21, #J22. See Figure F.22.

Observe static precautions detailed in PC Board 8. Locate the eight capacitor terminals and
Troubleshooting Procedures at the beginning of remove the nuts using a 7/16” socket or nut
this section. Failure to do so can result in perma- driver. Note the position of the washers behind
each nut for replacement.
nent damage to equipment.

4. Locate the main switch board and all associat-


ed plug and lead connections. See figure F.22.
See Wiring Diagram.

V350-PRO
F-61 F-61
TROUBLESHOOTING & REPAIR

MAIN SWITCH BOARD REMOVAL & REPLACEMENT (continued)


FIGURE F.23. – 3/16” ALLEN BOLT LOCATION

- + - +

3/16" ALLEN BOLTS

- + - +

9. Using a 3/16” allen wrench remove four allen 13. Replace the four allen bolts and washers
bolts and washers as shown in Figure F.23. previously removed.
At this point, the board is ready for removal.
Carefully remove the board from the 4 nylon 14. Replace the eight capacitor terminal nuts,
mounting pins. Note: Depress the retaining washers, and necessary leads previously
pins on the sides of the nylon mounts to removed.
release the board. See Figure F.24.
15. Reconnect the three harness plugs previous-
10. Carefully maneuver the board out of the ly removed.
machine.
16. Reconnect the nine leads (#201-#209) that
11. Apply a thin coat of Penetrox A-13 to the were previously removed.
IGBT heatsinks on the back of the new
switch boards mating surfaces. Note: Keep 17. Pre-torque all screws to 25 inch lbs. before
compound away from the mounting holes. tightening to 44 inch lbs.

12. Mount the new board on the nylon m o u n t - 18. Replace the case wraparound cover.
ing pins.

FIGURE F.24. – NYLON MOUNTING PIN

DEPRESS
LOCKING TAB ON
MOUNTING PIN
V350-PRO
F-62 F-62
NOTES

V350-PRO
F-63 F-63
TROUBLESHOOTING & REPAIR
ADVANCED PROCESS PANEL
REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the mode board for maintenance
or replacement.

MATERIALS NEEDED
5/16” Nut Driver
Small Flathead Screwdriver
Flathead Screwdriver
Small Phillips Head Screwdriver
Phillips Head Screwdriver
9/16” Wrench

This procedure takes approximately 40 minutes to perform.

V350-PRO
F-64 F-64
TROUBLESHOOTING & REPAIR
ADVANCED PROCESS PANEL
REMOVAL AND REPLACEMENT (continued)

FIGURE F.25. – MODE BOARD LOCATION

Display Board

Mode Board L1
CS
11
71
30
D1
-1

or Advanced
L1
11
07
-2

Process Board
ST
AT
US
IN
PU
T

MO
DE
SE
LE
CT

L11
110
-1

A AM
PS

V VO
LTS

A
CC
OU
TP
-S
TICK
CC
-S 70
TICK 18
UT WEL
D TE
TIG 60 RM
GT 10 IN
CV
AW AL
-W S
IR
CV E
-FLU HO
X CO T ST SE
LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C
RN CO
IN
G 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+1
CR 0
ISP

PO
WE
R

ON

OF
F

PROCEDURE
3. Perform the Input Filter Capacitor
1. Remove input power to the V350-PRO. Discharge Procedure detailed earlier in this
section.
2. Using a 5/16” nut driver remove the case
wraparound cover. 4. Locate the advanced process board behind
the front panel of the machine. See Figure
F.25.

V350-PRO
F-65 F-65
TROUBLESHOOTING & REPAIR
ADVANCED PROCESS PANEL
REMOVAL AND REPLACEMENT (continued)
FIGURE F.26. – CASE FRONT SCREW REMOVAL

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY BUTTON
MEMOR BUTTON SELECT ATTRIBUTE
TTRIBUTE
SELECT KNOB ADJUST ATTRIBUTE
TTRIBUTE

Flathead Screws
Phillips Head
Screws _ +

5/16" Screws

5. Using a 5/16” nut driver remove the two screws 7. Using a phillips head screwdriver remove the
from the bottom of the front of the machine. four screws from around the two welder output
See Figure F.26. terminals on the front of the machine. See
Figure F.26.
6. Using a flat head screwdriver remove the two
screws and their washers from above and 8. The front of the machine may now gently be
below the input power switch. See Figure pulled forward to gain access to the mode
F.26.. board. Note: The front of the machine cannot
be removed completely, only pulled forward a
few inches.

V350-PRO
F-66 F-66
TROUBLESHOOTING & REPAIR
ADVANCED PROCESS PANEL
REMOVAL AND REPLACEMENT (continued)
FIGURE F.27.. – CASE FRONT

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

5/16" Screws
MEMORY BUTT
MEMOR BUTTON
ON SELECT ATTRIBUTE
TTRIBUTE
SELECT KNOB ADJUST ATTRIBUTE
TTRIBUTE

Adjust Knob
Select Knob

_ +

9. Remove plug #J33 from the remote board. See 14. Using a 9/16” wrench remove the nuts and their
the Wiring Diagram. washers behind the two knobs previously
removed.
10. Open the cover of the weld mode display on
the front of the machine. 15. Perform the Remote Board Removal
Procedure. (Start at step #10)
11. Using a 5/16” nut driver, remove the three 5/16”
screws as shown in Figure F.27. 16. Using a phillips head screwdriver remove the
two phillips head mounting screws at the bot-
12. Place both knobs in the six o’clock position. tom of the Advanced Process board.

13. Using a small flathead screwdriver, loosen the 17. Remove the Advanced Process board.
screw in the “Select” knob and the “Adjust”
knob. The knobs should slide off of their
shafts. See Figure F.28.

V350-PRO
F-67 F-67
TROUBLESHOOTING & REPAIR
ADVANCED PROCESS PANEL
REMOVAL AND REPLACEMENT (continued)
FIGURE F.28. – SCREW IN CAP

Small Flathead
Screwdriver

18. Replace the Advanced Process board. 25. Replace the four phillips head screws removed
from the front of the machine located around
19. Replace the two phillips head screws at the the two welder output terminals.
bottom of the advanced process board.
26. Replace the two flat head screws and their
20. Perform the Remote Board Replacement washers from around the input power switch.
Procedure.
27. Using a 5/16” nut driver replace the two
21. Replace the 9/16” nuts and their washers screws previously removed from the bottom
behind the “Adjust” and “Select” knobs. front of the machine

22. Using a small screwdriver replace the two 28. Replace the case wraparound cover.
knobs previously removed.

23. Replace the three 5/16” screws previously


removed from the front of the machine located
around the Advanced Process board.

24. Reconnect plug #J33 previously removed.

V350-PRO
F-68 F-68
NOTES

V350-PRO
F-69 F-69
TROUBLESHOOTING & REPAIR
REMOTE BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the status board for maintenance
or replacement.

MATERIALS NEEDED

5/16” Nut Driver


Flathead Screwdriver
Phillips Head Screwdriver

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-70 F-70
TROUBLESHOOTING & REPAIR
REMOTE BOARD REMOVAL AND REPLACEMENT (continued)

PROCEDURE
3. Perform the Input Filter Capacitor Discharge
1. Remove input power to the V350-PRO. Procedure detailed earlier in this section.

2. Using a 5/16” nut driver remove the case wrap- 4. Locate the remote board behind the front panel of
around cover. the machine. See Figure F.29.

FIGURE F.29. – REMOTE BOARD LOCATION

Remote Board

Display Board

Mode Board L1
CS
11
71
30
D1
-1

or Advanced
L1
11
07
-2

Process Board
ST
AT
US
IN
PU
T

MOD
E SE
LE
CT

L11
110
-1

A AM
PS

V VO
LTS

A
CC
OU
TP
-S
TIC
CC
-S
TIC
K 70
18 UT WEL
D TE
TIG K 60 RM
GT 10 INAL
AW
CV S
-W
IR
CV E
-FL HO
UX T ST SE
CO LE
RE AR CT
D 4 T
5
3
SE
LE 6
CT 2 AR
WA C CO
RN
ING 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-10
SO
FT +8
+1
CR 0
ISP

PO
WE
R

ON

OF
F

V350-PRO
F-71 F-71
TROUBLESHOOTING & REPAIR

REMOTE BOARD REMOVAL AND REPLACEMENT (continued)


5. Using a 5/16” nut driver remove the two screws 8. The front of the machine may now gently be pulled
from the bottom front of the machine. See Figure forward to gain access to the remote Board.
F.30. Note: The front of the machine cannot be removed
completely, only pulled forward a few inches.
6. Using a flat head screwdriver remove the two
screws and their washers from around the input 9. The remote board is now accessible to replace.
power switch. See Figure F.30.

7. Using a phillips head screwdriver remove the four


screws from around the two welder output termi-
nals on the front of the machine. See Figure F.30.

FIGURE F.30. – FRONT SCREW REMOVAL

A MPS V OLTS

CONTROL WELD TERMINALS


REMOTE REMOTE
LOCAL ON
OUTPUT
SELECT SELECT

MEMORY BUTTON
MEMOR BUTTON SELECT ATTRIBUTE
TTRIBUTE
SELECT KNOB ADJUST ATTRIBUTE
TTRIBUTE

Flathead Screws
Phillips Head
Screws _ +

5/16" Screws

V350-PRO
F-72 F-72
TROUBLESHOOTING & REPAIR
REMOTE BOARD REMOVAL AND REPLACEMENT (continued)

10. Remove plug J37 from the display board. See 17. Replace plug J37 previously removed from the
Wiring Diagram. display board.

11. Remove plugs J33, J333 and J331 from the 18. Replace the four phillips head screws removed
remote board. from the front of the machine located around the
two welder output terminals.
12. Using a flat head screwdriver, remove the two
mounting screws and washers from the bottom of 19. Replace the two flat head screws and their wash-
the remote board. See Figure F.31. ers from around the input power switch.

13. Remove the remote board. 20. Using a 5/16” nut driver replace the two screws
previously removed from the bottom front of the
14. Replace the remote board. machine

15. Replace the two flat head mounting screws and 21. Replace the case wraparound cover.
washers previously removed from the bottom of
the remote board.

16. Replace plugs J331, J333, J33 and previously


removed from the remote board.

FIGURE F.31. – REMOTE BOARD (PLUG LOCATION)

J33

Remote
Board

J333 J331
Flathead
Mounting Screws

V350-PRO
F-73 F-73
TROUBLESHOOTING & REPAIR
SNUBBER BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the snubber board for mainte-
nance or replacement.

MATERIALS NEEDED

5/16” Nut Driver


7/16 Socket or Nut Driver

This procedure takes approximately 15 minutes to perform.

V350-PRO
F-74 F-74
TROUBLESHOOTING & REPAIR
SNUBBER BOARD REMOVAL AND REPLACEMENT (continued)
PROCEDURE
1. Remove input power to the V350-PRO. 3. Perform the Input Filter Capacitor Discharge
Procedure detailed earlier in this section.
2. Using a 5/16” nut driver remove the case wrap-
around cover. 4. Locate the snubber board.. See Figure F.32.

FIGURE F.32. – SNUBBER BOARD LOCATION

Snubber
Board

LEFT SIDE
5. Remove small lead #B1 from the board. See 7. Carefully remove the snubber board.
Figure F.33.
8. Replace the snubber board.
6. Remove the four bolts using a 7/16” socket. Two
of these bolts have leads #30 and #10 connected 9. Replace the bolts, leads, and washers previously
to them. Note the position of all leads and associ- removed. Torque bolt to 30-40 Inch Lbs.
ated washers upon removal.
10. Replace the case wraparound cover.

FIGURE F.33. – SNUBBER BOARD LEADS (CLOSE UP)

Lead 30

Lead B1

Lead 20
V350-PRO
F-75 F-75
TROUBLESHOOTING & REPAIR
POWER BOARD REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the power board for maintenance
or replacement.

MATERIALS NEEDED

5/16” Nut Driver


3/8” Nut Driver

This procedure takes approximately 20 minutes to perform.

V350-PRO
F-76 F-76
TROUBLESHOOTING & REPAIR
POWER BOARD REMOVAL AND REPLACEMENT (continued)
FIGURE F.34. POWER BOARD LOCATION

POWER BOARD

LEFT SIDE

PROCEDURE
1. Remove input power to the V350-PRO. 3. Perform the Input Filter Capacitor Discharge
Procedure detailed earlier in this section.
2. Using a 5/16” nut driver remove the case wrap-
around cover. 4. Locate the power board. See Figure F.34.

V350-PRO
F-77 F-77
TROUBLESHOOTING & REPAIR
POWER BOARD REMOVAL AND REPLACEMENT (continued)

5. Locate the three plug connections. J41, J42 and 9. Replace with new power board.
J43. See figure F.35.
10. Secure the new power board into its proper posi-
6. Carefully remove the three plugs from the power tion with the three 3/8” nuts previously removed.
board.
11. Replace the three plugs previously removed.
7. Remove the three nuts and at the corners of the Plugs J41, J42 and J43.
board using a 3/8” nut driver. Board is ready for
removal. 12. Replace the case wraparound cover.

8. Remove the power board.

FIGURE F.35. – POWER BOARD LEAD LOCATION

J42 J41 J43

V350-PRO
F-78 F-78
NOTES

V350-PRO
F-79 F-79
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the input rectifier for maintenance
or replacement.

MATERIALS NEEDED

3/16” Allen wrench


5/16” Nut Driver
Flathead Screwdriver
Penetrox A-13 Heatsink Compound
Silicon Sealant

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-80 F-80
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER REMOVAL AND REPLACEMENT (continued)

PROCEDURE
1. Remove input power to the V350-PRO. 6. Remove the six screws from the terminals using a
flathead screwdriver. Carefully note the position of
2. Using a 5/16” nut driver remove the case all leads and their positions upon removal. See
wraparound cover. Figure F.37.

3. Perform the Input Filter Capacitor Discharge 7. Using a 3/16”in. allen wrench remove the two
Procedure detailed earlier in this section. mounting screws and washers from the input
bridge. See Figure F.37.
4. Locate the input rectifier. See figure F.36.
8. Remove the input bridge.
5. Carefully remove the silicon sealant insulating the
six input rectifier terminals.

FIGURE F.36. – INPUT RECTIFIER LOCATION

INPUT
RECTIFIER

A AM
PS

V VO
LTS

A
CC
OU
TP
-ST
ICK
CC
-ST 18
70 UT WE
LD
TIG
ICK TE
60 RM
GTA 10 IN
CV W AL
-W S
IRE
CV
-FLU HO
XC TS SE
OR TA
LE
E RT CT
D 4
5
3
SE
LE 6
CT 2 AR
WA C
RN CO
IN
G 7 NT
1 RO
L
-2
8 -4 0
0
RE -6 +2
MO 9
TE 10
+4
-8

+6
-1
SO 0
FT +8
+1
CR 0
ISP

PO
W
ER

ON

O FF

V350-PRO
F-81 F-81
TROUBLESHOOTING & REPAIR
INPUT RECTIFIER REMOVAL AND REPLACEMENT (continued)

9. Apply a thin coat of Penetrox A-13 heatsink com- 11. Reconnect the previously removed leads to their
pound to the point of contact between the input proper locations. Torque to 31 inch pounds.
rectifier and the mounting surface.
12. Cover the input rectifier and its six terminals with
10. Secure the new input bridge into its proper posi- silicon sealant.
tion with the two 3/16”in. allen mounting screws
previously removed. Torque to 44 inch pounds. 13. Replace the case wraparound cover.

FIGURE F.37. – INPUT RECTIFIER (CLOSE-UP)

Small Lead "H1"


To Auxiliary Transformer
3/16" ALLEN
BOLTS
C
B
#207

#207A

A #209

Small Lead "A"


To Circuit Breaker
FRONT
REAR

V350-PRO
F-82 F-82
NOTES

V350-PRO
F-83 F-83
TROUBLESHOOTING & REPAIR
OUTPUT RECTIFIER MODULES REMOVAL AND
REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the output rectifier modules for
maintenance or replacement.

MATERIALS NEEDED

3/16” Allen wrench


9/64” Allen wrench
5/16” Nut Driver
7/16” Wrench
Flathead Screwdriver
Penetrox A-13 Heatsink Compound
Thin Knife/Screwdriver

This procedure takes approximately 30 minutes to perform.

V350-PRO
F-84 F-84
TROUBLESHOOTING & REPAIR
OUTPUT RECTIFIER MODULES
REMOVAL AND REPLACEMENT (continued)

PROCEDURE
1. Remove input power to the V350-PRO. 5. Before the output rectifier modules can be
reached, the Snubber Board Removal
2. Using a 5/16” nut driver remove the case wrap- Procedure must be performed.
around cover.
6. After the snubber board is removed, remove the
3. Perform the Input Filter Capacitor Discharge four leads connected to the modules using a 3/16”
Procedure detailed earlier in this section. allen wrench. These leads are #X4, #X2, #20, #40.
Note their positions for reassembly. See Figure
4. Locate the output diode modules located behind F.39.
the snubber board. See figure F.38.
7. Remove the copper plates from the tops of the
modules.

FIGURE F.38. – OUTPUT RECTIFIER MODULE LEAD LOCATIONS

Output Diode
Modules
Snubber
Board

LEFT SIDE

V350-PRO
F-85 F-85
TROUBLESHOOTING & REPAIR
OUTPUT RECTIFIER MODULES
REMOVAL AND REPLACEMENT (continued)
8. Under the copper plate previously removed, there 13. The screw threads may catch on the threads of
is an allen bolt. Remove it using a 9/64” allen the heat sink, so be sure to get the face of the
wrench. See Figure F.39. screw into contact with the surface of the module
(using just hand torque).
9. Using a 7/16” socket remove the mounting bolts at
the top and bottom of the modules. See Figure 14. Using a 7/16” socket, tighten each mounting bolt
F.39. to between 5 and 10 inch pounds.

10. The output rectifier modules are ready for removal 15 Tighten the center allen screw to between 12 and
and/or replacement. 18 inch pounds.

11. Before replacing the diode module, apply a thin 16. Tighten each mounting bolt again (30 to 40 inch
even coat of Penetrox A-13 heatsink compound pounds this time).
to the bottom surface of the diode module. Note:
Keep the compound away from the mounting 15. Replace leads #X2, #X4, #20, #40 to their original
holes. terminals in their proper positions. Torque bolts to
30-40 Inch Pounds.
12. Press the module firmly against the sink while
aligning the mounting holes. Insert each outer 16. Perform the Snubber Board Replacement
screw through a spring washer and then a plain Procedure detailed earlier in this section.
washer and into the holes. Start threading all
three screws into the heat sink (2 or 3 turns by 17. Replace the case wraparound cover.
hand).
FIGURE F.39. – OUTPUT RECTIFIER MODULE MOUNTING BOLT LOCATIONS

Mounting
40 20 Bolts X4 X2

3/16" Allen
Bolts

9/64" Allen
Bolts

Mounting
Bolts
V350-PRO
F-86 F-86
NOTES

V350-PRO
F-87 F-87
TROUBLESHOOTING & REPAIR
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

DESCRIPTION
The following procedure will aid the technician in removing the current transducer for
maintenance or replacement.

MATERIALS NEEDED
5/16” Nut Driver
1/4” Nut Driver
1/2” Nut driver
3/8” Nut Driver
Channel Locks
Flathead Screwdriver
Phillips Head Screwdriver
Hammer
Crescent Wrench
Pliers

This procedure takes approximately 45 minutes to perform.

V350-PRO
F-88 F-88
TROUBLESHOOTING & REPAIR
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT (continued)
PROCEDURE 4. Using a 5/16” nut driver remove the four screws
from the bottom and right side of the rear assem-
1. Remove input power to the V350-PRO.
bly. See Figure F.40.
2. Using a 5/16” nut driver remove the case wrap-
around cover.

3. Perform the Input Filter Capacitor Discharge


Procedure detailed earlier in this section.

FIGURE F.40. – CASE BACK SCREW LOCATIONS

REAR

OFF OFF OFF

Plastic
Nut

5/16" Mounting Screws

V350-PRO
F-89 F-89
TROUBLESHOOTING & REPAIR
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT (continued)
5. Label and remove the five leads connected to the 9. Using a hammer and a flathead screwdriver, firmly
reconnect panel. Pliers may be necessary. tap the metal nut from the bottom of one of its ribs.
This tapping will loosen the nut. Note: Be sure to
6. Label and remove the two leads connected to the tap from the bottom so the nut loosens in a counter
CB2 circuit breaker. clockwise fashion if viewed from the front of the
machine.
7. Using a crescent wrench, remove the large plastic
nut from around the input power line located at bot- 10. Using a 3/8” nut driver label and remove leads
tom of the rear assembly. See Figure F.41. #202, #203, #206, #207A from the reconnect
switches. See Figure F.41.
8. Locate the steel nut located directly on the other
side of the rear assembly behind the plastic nut
that was previously removed. See Figure F.41.

FIGURE F.41. LEAD LOCATIONS

#206
#202
#207A
#203

A AM
PS

V VO
LTS

A
OU
TP
LIN UT
C WE
ELOLN LD
TE
EC RM
IN
TR AL
S
IC

WA
RN IN SE
LE
IN
G
VE CT

RT
R EM
O TE EC
V3
50
-P
RO

ut Nut
PO
W
ER

ON

N
tal stic
O FF

e
M Pla

V350-PRO
F-90 F-90
TROUBLESHOOTING & REPAIR
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT (continued)

11. The back of the machine may now gently be 16. Using a 3/8” wrench, remove the three mounting
pulled away to gain access to the current trans- screws from the output diode heatsink assembly.
ducer. Note: The rear of the machine cannot be Take note placement of insulation for reassembly.
removed completely. See Figure F.42.

12. Carefully swing the rear of the machine open to 17. Cut any necessary cable ties and carefully remove
the left while facing the rear of the machine. the heavy lead from the diode heatsink using a
1/2” nut driver.
13. Perform the Snubber Board Removal
Procedure. 18. Remove the output diode heatsink assembly
through the rear of the machine.
14. Remove leads #X2 and #20 from the output diode
module. 19. Remove plug #J90 from the current transducer.

15. Remove leads #X4 and #40 from the other output 20. Using a 3/8” nut driver, remove the two mounting
diode module. nuts from the current transducer.

FIGURE F.42– OUTPUT HEATSINK MOUNTING SCREW LOCATION

3/8"
MOUNTING
BOLTS

V350-PRO
F-91 F-91
TROUBLESHOOTING & REPAIR
CURRENT TRANSDUCER REMOVAL AND REPLACEMENT (continued)

21. Replace the current transducer. 30. Using a 3/8” wrench, replace leads #202, #203,
#206, and #207A previously removed from the
22. Replace the two 3/8” mounting nuts previously reconnect switches.
removed.
31. Tighten the metal nut previously removed from the
23. Reconnect plug #J90 to the current transducer. inside of the rear wall on the back of the machine.
Channel locks may be necessary.
24. Replace any necessary cable ties previously cut.
32. Replace the large plastic nut from around input
25. From the rear of the machine, replace the heavy power line located at the back of the machine.
flex lead to the bottom of the output diode
heatsink assembly using a 1/2” wrench. Note: 33. Replace the five leads to the reconnect panel in
Don’t forget to include all washers. their proper locations.

26. Replace the output diode heatsink assembly pre- 34. Replace the two CB2 circuit breaker leads previ-
viously removed using a 3/8” wrench. ously removed.

Note: Be sure to place insulation in its original 35. Using a 5/16” nut driver, replace the four screws
location. at the bottom and right side of the rear assembly.

27. Replace leads X2, #20, X4, # 40 previously 36. Replace the case wraparound cover.
removed from the two output diode modules.
Torque to 30-40 inch lbs. 37. Perform the Voltage and Current Calibration
Procedure.
28. Perform the Snubber Board Replacement
Procedure.

29. The rear of the machine may now be placed back


into its original position.

V350-PRO
F-92 F-92
TROUBLESHOOTING AND REPAIR
RETEST AFTER REPAIR
Retest a machine:
If it is rejected under test for any reason that requires you to remove any part which could affect the
machine’s electrical characteristics.

If you repair or replace any electrical components:


Press and hold the MODE SELECT button (or the MEMORY button if an advanced process panel is
installed) while applying power to the machine. Rotate the output control knob until the display reads
SPIdIAG. Release the MODE SELECT button.

Test Expected Results


Steps Required Action
Lft.display Rt. display
1 Adjust the output control potentiometer to its highest oCP HI
setting (completely clockwise).
2 Adjust the output control potentiometer to its lowest oCP Lo
setting (completely counterclockwise).
NOTE: If a standard Mode Select Panel is not installed in the machine, skip steps 3-12
3 Adjust the hot start potentiometer to its highest setting. HSP HI
4 Adjust the hot start potentiometer to its lowest setting. HSP Lo
5 Adjust the arc control potentiometer to its highest setting. ACP HI
6 Adjust the arc control potentiometer to its lowest setting. ACP Lo
7 All weld mode indicator LEDs should be off. Press the NodE 1
weld mode select push button to select the first weld
mode. Only the top weld mode indicator LED should be
on, all others should be off.
8 Press the weld mode select push button again to select NodE 2
the second weld mode. Only the second weld mode
indicator LED should be on, all others should be off.
9 Press the weld mode select push button again to select NodE 3
the third weld mode. Only the third weld mode indicator
LED should be on, all others should be off.
10 Press the weld mode select push button again to select NodE 4
the fourth weld mode. Only the fourth weld mode indi-
cator LED should be on, all others should be off.
11 Press the weld mode select push button again to select NodE 5
the fifth weld mode. Only the bottom weld mode indica-
tor LED should be on, all others should be off.
12 Press the weld mode select push button again and veri- NodE CLr
fy that all weld mode indicator LEDs are off.
The test will automatically advance to step 25

V350-PRO
F-93 F-93
TROUBLESHOOTING AND REPAIR
RETEST AFTER REPAIR
Test Expected Results
Steps Required Action
Lft.display Rt. display
NOTE: If an Advanced Process Panel is not installed in the machine, skip steps 13-24
13 Turn the Advanced Process Panel left encoder clockwise LEnc =100
until the value displayed on the Advanced Process Panel
lower left display equals 100. Note that this should require
exactly one revolution of the encoder knob.
14 Turn the Advanced Process Panel left encoder counter- LEnc =0
clockwise until the value displayed on the Advanced
Process Panel lower left display equals zero. Note that
this should require exactly one revolution of the encoder
knob.
15 Turn the Advanced Process Panel right encoder clockwise rEnc =100
until the value displayed on the Advanced Process Panel
lower left display equals 100. Note that this should require
exactly one revolution of the encoder knob.
16 Turn the Advanced Process Panel right encoder counter- rEnc =0
clockwise until the value displayed on the Advanced
Process Panel lower left display equals zero. Note that
this should require exactly one revolution of the encoder
knob.
17 Press and hold the Advanced Process Panel Memory but- EorY oFF
ton until the right display changes to on.
18 Release the Advanced Process Panel Memory button. EorY on
19 Press and hold the Advanced Process Panel Select button. rSEL oFF
20 Release the Advanced Process Panel Select button. rSEL on
21 Verify that the Advanced Process Panel upper left display dISP 1
contains the following pattern and that the brightness of
the characters is uniform:
“0123456789ABCDEF”
Press and release the Advanced Process Panel Memory
button to advance to the next step.
22 Verify that the Advanced Process Panel lower left display dISP 2
contains the following pattern and that the brightness of
the characters is uniform:
“0123456789ABCDEF”
Press and release the Advanced Process Panel Memory
button to advance to the next step.

V350-PRO
F-94 F-94
TROUBLESHOOTING AND REPAIR
RETEST AFTER REPAIR
Test Expected Results
Steps Required Action
Lft.display Rt. display
23 Verify that the Advanced Process Panel upper right dis- dISP 3
play contains the following pattern and that the bright-
ness of the characters is uniform:
“0123456789ABCDEF”
Press and release the Advanced Process Panel
Memory button to advance to the next step.
24 Verify that the Advanced Process Panel lower right dis- dISP 4
play contains the following pattern and that the bright-
ness of the characters is uniform:
“0123456789ABCDEF”
Press and release the Advanced Process Panel
Memory button to advance to the next step.
25 The weld terminals “ON” and “REMOTE” LEDs should SudS on
both be off. Press the weld terminals push button to
select weld terminals (studs) “ON” and verify that the
weld terminals “ON” LED turns on.
26 Press the weld terminals push button again to select SudS rE
weld terminals “REMOTE” and verify that the weld ter-
minals “ON” LED turns off and that the weld terminals
“REMOTE” LED turns on.
27 Press the weld terminals push button again and verify SudS cLr
that both of the weld terminals LEDs are off.
28 The “LOCAL” and “REMOTE” workpoint source LEDs LorE LocL
should both be off. Press the workpoint source push
button to select “LOCAL” and verify that the workpoint
source “LOCAL” LED turns on and that the “REMOTE”
workpoint source LED remains off.
29 Press the workpoint source pushbutton again to select LorE rE
workpoint source “REMOTE” and verify that the work-
point source “LOCAL” LED turns off and the workpoint
source “REMOTE” workpoint source LED turns on.
30 Press the workpoint source pushbutton again and verify LorE cLr
that both workpoint source LEDs are off.
31 This will only appear if a potentiometer is already con- dcon 6-PIn roCP
nected to the 6-pin amphenol connector on the front of
the machine. If this message appears, disconnect the
potentiometer from the 6-pin amphenol connector.
32 Connect a remote output control potentiometer to the 6- con 6-PIn roCP
pin amphenol connector on the front of the machine.

V350-PRO
F-95 F-95
TROUBLESHOOTING AND REPAIR
RETEST AFTER REPAIR
Test Expected Results
Steps Required Action
Lft.display Rt. display
33 Adjust the remote output control potentiometer connect- 6-PIn roCP HI
ed to the 6-pin amphenol connector to its highest set-
ting.
34 Adjust the remote output control potentiometer connect- 6-PIn roCP Lo
ed to the 6-pin amphenol connector to its lowest set-
ting.
35 This will only appear if a trigger switch is already con- 6-PIn rIgr oFF
nected to the 6-pin amphenol connector on the front of
the machine and the trigger switch is presently on.
Turn the trigger switch connected to the 6-pin amphenol
connector off.
36 Turn the trigger switch connected to the 6-pin amphenol 6-PIn Rigr on
connector on.
37 Turn the trigger switch connected to the 6-pin amphenol 6-PIn rLgr oFF
connector off.
38 This will only appear if a potentiometer is still connect- dcon 6-PIn roCP
ed to the 6-pin amphenol connector. If this message
appears, disconnect the potentiometer from the 6-pin
amphenol connector.
39 This will only appear if a potentiometer is already con- dcon 14-PIn roCP
nected to the 14-pin amphenol connector. If this mes-
sage appears, disconnect the potentiometer from the
14-pin amphenol connector.
40 Connect a remote output control potentiometer to the con 14-PIn roCP
14-pin amphenol connector.
41 Adjust the remote output control potentiometer connect- 14-PIn roCP HI
ed to the 14-pin amphenol connector to its highest set-
ting.
42 Adjust the remote output control potentiometer connect- 14-PIn roCP Lo
ed to the 14-pin amphenol connector to its lowest set-
ting.
43 This will only appear if a trigger switch is already con- 14-PIn rIgr oFF
nected to the 14-pin amphenol connector and the trig-
ger switch is presently on. Turn the trigger switch con-
nected to the 14-pin amphenol connector off.
44 Turn the trigger switch connected to the 14-pin amphe- 14-PIn rIgr on
nol connector on.
45 Turn the trigger switch connected to the 14-pin amphe- 14-PIn rIgr oFF
nol connector off.

V350-PRO
F-96 F-96
TROUBLESHOOTING AND REPAIR
RETEST AFTER REPAIR
Test Expected Results
Steps Required Action
Lft.display Rt. display
46 This will only appear if a potentiometer is still connect- dcon 14-pIn roCP
ed to the 14-pin amphenol connector. If this message
appears, disconnect the potentiometer from the 14-pin
amphenol connector.
47 Test steps 21-24 verify the functionality of the gas sole- GAS On
noid. If an oscilloscope is available, verify that the cur-
rent flowing through the gas solenoid is zero before the
solenoid is energized, increases to approximately
700mA (pull in current), remains at 700 mA for approxi-
mately 150 msec, and decreases to approximately
200mA (hold current). Press the local/remote pushbut-
ton to turn the gas solenoid on.

< - 150msec - >

700mA +------------------------+

200mA +-----....------+
0mA- - - - +
+-------------

Or, the signal can be verified by measuring 12.3 VDC


+/- .5V from lead 553A to 554A (Lead 553A should be
positive)
48 Press the local/remote pushbutton again to turn the gas GAS OFF
solenoid off.
After completing all of the above tests, the following will appear on the display.
Verify this message appears for approximately 3 sec- DIAg PASS
onds

V350-PRO
G-1 ELECTRICAL DIAGRAMS G-1

TABLE OF CONTENTS
-ELECTRICAL DIAGRAMS SECTION-
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION G
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
MACHINE SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
CONTROL PC BOARD SCHEMATIC #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
CONTROL PC BOARD SCHEMATIC #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5
CONTROL PC BOARD SCHEMATIC #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
CONTROL PC BOARD SCHEMATIC #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
CONTROL PC BOARD ASSEMBLY (L11088-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
POWER SUPPLY PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
POWER SUPPLY PC BOARD ASSEMBLY (G3632-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *
SWITCH PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
SWITCH PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
DISPLAY PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-11
DISPLAY PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12
LED SELECT PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-13
LED SELECT PC BOARD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14
LED POTENTIOMETER PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15
LED POTENTIOMETER PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16
SPI REMOTE PC BOARD SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-17
SPI REMOTE PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-18
SNUBBER PC BOARD SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-19
SNUBBER PC BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-20

* NOTE: Many PC Board Assemblies are now totally encapsulated and are therefore considered to be unservice-
able. The Assembly numbers are provided on this page but the actual drawings are no longer included.

V350-PRO
G-2 ELECTRICAL DIAGRAMS G-2
WIRING DIAGRAM - INVERTEC V350-PRO

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

V350-PRO
G-3 ELECTRICAL DIAGRAMS G-3
SCHEMATIC - COMPLETE MACHINE

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-4 ELECTRICAL DIAGRAMS G-4
SCHEMATIC - DIGITAL CONTROL PC BOARD #1
475 +15V +5V
BAV70LT1
3
3 2 J7 475 R16
D89 R9 6 J7 +5V +5V
R42 1 Q1

G10 V9 109
G11 V10 121
G12 V11 135
G13 V12 144
X24 74AC573

V1 11
V2 19
V3 37
V4 47
V5 61
V6 72
V7 86
V8 89
2 1
MISC0 MMBT4401
(4) R18
475 C94 C107 11 LE DATA[0:15]
4.75K C15 2 J7 C105 C93 C109 C106 VDDSYN 84 /RES 1
D24
7 38 VSTDBY R170 OE'
10.0K VDDE 25 2 19 DATA0
18V
1uF 1uF 10.0K D X21 Q
R261

G14
VSSE 26 2 3 18 DATA1
1.5W
R10 R171

G1
G2
G3
G4
G5
G6
G7
G8
G9
35V 35V D X21 Q
1 11

100pF 1SMB5931
475 0.1uF 0.1uF 0.1uF 0.1uF C95 4 17 DATA2
1 D X21 Q
1 11

1 J7 Q15 5 16 DATA6

2
12
20
35
48
54
62
74
82
91
107
120
128
134
MC68332 D X21 Q
1 11

MMBT4401 3 0.1uF 1.00K MMBT4403 C99 6 D


1

X21
11

Q 15 DATA7
NOISE_GND R14 3 7 14 DATA11
R19 D X21 Q
1 11

475 D +5V VPP 8 13 DATA3


1 Q4 5 J7 D X21 Q
1 11

R43 475 15 J7 +15V 0.1uF 9 D


1

X21
11

Q 12 DATA8
MISC1
R172
(4) 2 D29 R17 10.0K
475 R8 D D
4.75K C18 1 2
18V
14 J7 R90 CAP1
10.0K BAV70LT1 1.5W C119 C110 C120 C108 22.1K X10 (2,4)
R260 1SMB5931
1.00K
9 8
D +5V
J6
D84
100pF 16
C44
74AC14
0.1uF 0.1uF
D9
3 22uF 22uF +5V
20V 20V X25
5.1V
1/2W
14 13 C111
3
MMBT4401 3 R20 +15V MMSZ5231 4700pF
+5V
C143 /RES 12 WP' VPP 37
RP' VCC
BAV70LT1 J6 8
1K
NOISE_GND 8 J7 +15V D ADDR1 25 0.1uF

512Kx16
D90 1 A0
R256
Q6 C12 330pF

ADDR[1:19]

FLASH
475 NOISE_GND D ADDR2 24 A1
THERMAL_LED
R47 2 1
MF-R050 R81 R88 +5V ADDR3 23 A2
(4) PTC ADDR4 22 D
1K
2 C13 J4 7 X10 X30 3 A3
4.75K 4.7uF ADDR5 21
D31 R255
C25 11 10 3 4
A4 29 DATA0

MMBT4401
18V X3 35V 475 475 ADDR6 20 D0
10.0K C43
74AC14 74AC14
1 ADDR7 19 A5 D1 31 DATA1
1
R179
1.5W
R259 100pF
1SMB5931 VS1 8 120uF R87
D44
Q19 ADDR8 18 A6 D2 33 DATA2
VS2 6 NOISE_GND 50V 10.0K 5.1V
2 X23 3.32K 3 ADDR9 8 A7 D3 35 DATA3

MMBR130LT3MMBR130LT3
OUTPUT1 7
OUTPUT2 4
7 J6 820pF 1/2W C104 VDD 2 ADDR10 7 A8 D4 38 DATA4
C122 C135 C14 RES' 1 1 Q20 ADDR11 6 A9 D5 40 DATA5
MMSZ5231
NOISE_GND MMBT4401 3 GND1 5 6 J6 A10 42 DATA6

D76
R15 GND2 3 1uF VSS MMBT4401 ADDR12 5 A11 D6 44 DATA7
S80746AN D ADDR13 4 D7
1 13 J7 NC 2
INPUT
0.1uF 1uF 0.1uF 14 J6 D
PWRDN_INT
35V 3
4.6V/2%
2
ADDR14 3 A12
A13 D8 30
32
DATA8
DATA9
R46 Q5 475 ADDR15 2 D9
A14 D10 34 DATA10
(4) STT_ON 2 MIC4451BM 15 J6 +5V D D ADDR16
ADDR17
1
48 A15 D11 36 DATA11
4.75K R40 475 A16 D12 39 DATA12
C22
D30
1 ADDR18 17
BAT54S

D77
1 2
10.0K
BAV70LT1 18V D80
ADDR19 16 A17 D13 41 DATA13

R186 10.0K
10.0K R181

10.0K R164

10.0K R180

10.0K R199

10.0K R200
D85 1.5W A18 D14 43 DATA14
R258 100pF 1SMB5931 /RES X2 /CSB 26 CE' D15 45 DATA15
3 1 NOISE_GND +5V /RES R/W R/W 11
(3) (2)

MMBR130LT3MMBR130LT3
3
VS1 8 28 WE' GND1 46
VS2 6 47 OE' GND2 27
NOISE_GND MMBT4401 3 2 OUTPUT1 7 BYTE'

D114
3

0.1uF
C90
475 OUTPUT2 4 /RES +5V X30
BAV70LT1
D91 1 Q7 16 J7 GND1 5 J1 7 10.0K
R254
11 10 +5V TE28F800B5-B90 D
R21 GND2 3 C123 C136 C11 /BERR
74AC14

FAN_CONTROL
R51 2 1
NC 2 J1 6 X24
(4) 2 D32 INPUT FREEZE CRYSTAL 85 87
0.1uF 1uF 0.1uF J1 5 83 EXTAL XFC 90 CLK

D115
18V
4.75K C27 1 2 1BAT54S MIC4451BM /BKPT XTAL CLKOUT (1,4)
10.0K J1
1.5W
BAV70LT1 1SMB5931 D81 13 /RES 92 CSBOOT' 140 /CSB
R257 D86
/DS 93 RESET' BR' /CS0' 141 /CS0
100pF
3
/RES
3 R36
475
J1 14
TSC 80
HALT' BG' /CS1' 142 /CS1
143 /CS2
TSC BGACK' /CS2'
NOISE_GND
J1 15 /BERR 94 BERR' IPIPE' /DSO 77 /IPIPE
2 +15V FREEZE 81 78 /IFETCH
D4 D3 D /BKPT 79 FREEZE IFETCH' / DSI 103 R/W
BKPT'/DSCLK R/W
/RES R11 R41 NOISE_GND
9 J6 FPGA_RESET FPGA_RESET 114
(4) 5
X10 6 13
X30 12
J7 9 LEVEL_IN
(3) S1G S1G (4) FPGA_DONE FPGA_DONE 113 DSACK0' /PE0 A0 115
(4) LEVEL_IN 112 DSACK1' /PE1 A1 39 ADDR1

MICRO_CONTROLLER
475 475 +5V 2 J6 AVEC' /PE2 40 ADDR2
74AC14 74AC14
RMC RMC 111 A2
2 IRLR120N
(4) /AS /AS 106 RMC'/PE3 A3 41 ADDR3 12 J1
(4)
D25
/DS /DS 110 AS'/PE4 A4 42 ADDR4
5.1V
R187 (4) DS'/PE5 43 ADDR5
1/2W
26.7K 2 BAV99
D78
Q9
D15 SOFTST 105
MN_CNT 104 SIZ0 /PE6 A5
A6 44 ADDR6 4 J1
R84
16V
SIZ1 /PE7 45 ADDR7
MMSZ5231
+15V 3 1
1.5W A7 46 ADDR8
OUTPUT_ON OUTPUT_ON 102 A8
3 10A,100V
1SMB5930
J7 10 475 1 (4) SYS_RESET SYS_RESET 101 PF0/ MODCLK A9 49 ADDR9
0V = NORMAR D (2,3,4) PWRDN_INT 100 PF1/ IRQ1' A10 50 ADDR10
5V = FAULT NOISE_GND 1 FAULT_INT 99 PF2/ IRQ2' A11 51 ADDR11
R38 R35 /RES
0.1uF 3
C141 BAT54S
FPGA_INT FPGA_INT 98 PF3/ IRQ3' A12 52 ADDR12
22.1K 22.1K (4) PF4/ IRQ4' 56 ADDR13
D83
NOISE_GND INT_CAN INT_CAN 97 A13
CAPAOV 1.00k R136 CAPA_OV
(2) FPGA_BAD FPGA_BAD 96 PF5/ IRQ5' A14 57 ADDR14
J6 13 2 (4) INT_100 95 PF6/ IRQ6' A15 58 ADDR15
(4) PF7/ IRQ7' A16 60 ADDR16
+5V 63 ADDR17 +5V
+5V 2 IRLR120N
12 J6 13 T2CLK A17 64 ADDR18

10.0k R189
R135 FAULT TPU0 34 TPUCH0 PC3/CS6' /A18
R185
CAPAUV CAPA_UV 6 ADDR19
J6 3 SIGNAL TPU1 33 TPUCH1 PC4/CS7' /A19
D18 10.0K
2 Q10 7 DSP_RESET
1.00K BAV99 16V
C67 C73 C68 RED TPU2 32 TPUCH2 PC5/CS8' /A20 8 VPP_CTRL (4) X27 C113
R85 D79 1.5W TPU3 31 TPUCH3 PC6/CS9' /A21 ADDR1 44 11
C5 C3 LED7
D7 D5
3 1 9 IACK A0 VCC1
5.1V 5.1V C70 C71 1SMB5930
D TPU4 30 TPUCH4 A22 10 CAN_CS (3) ADDR2 43
A1 VCC2
33
1/2W 1/2W 475 1 3 10A,100V 0.1uF 0.1uF 0.1uF TPU5 29 TPUCH5 CS10' /A23 (2) ADDR3 42
A2
0.1uF
820pF
MMSZ5231
820pF
MMSZ5231
+5V TPU6 28 TPUCH6 PC0/CS3' /FC0 3 ADDR4 27
A3128KX16
820pF 820pF 1
/RES
D82 R183 27 TPUCH7 PC1/CS4' /FC1 4FPGA_CS
(3) ADDR5 26
A4 SRAM
750 24 5 FUNCEN ADDR6 D
0.1uF
J6 11 D D D TPUCH8 PC2/CS5' /FC2 (4)
25
A5
BAT54S
3 23 ADDR7 24
+5V 22 TPUCH9 139 DATA0 ADDR8 21
A6 D0
7 DATA0
+15V D +5V TPUCH10 D0 A7 DATA1
C142
8
NOISE_GND 2 21 TPUCH11 D1 138 DATA1 ADDR9 20
A8 D1 9 DATA2
CAP0 +5V 17 TPUCH12 D2 137 DATA2 ADDR10 19
A9 D2 DATA3
0V = NORMAR 1
X30 2 (4) 16 TPUCH13 D3 136 DATA3 ADDR11 18
A10 D3
10
13 DATA4
5V = FAULT J1 15 133 DATA4 ADDR12 D4
10.0K
R39 R37 74AC14 3
14 TPUCH14 D4 132 DATA5 ADDR13
5
A11 D5
14 DATA5
22.1K 22.1K NOISE_GND R174 TPUCH15 D5
4
A12 15 DATA6
X17 26
15
J1 131 DATA6 ADDR14 D6
35
3
R168 8 D6 A13 16 DATA7
R203 CAPB_OV MISO 65 130 DATA7 ADDR15 2 D7
CAPBOV CLK_8 (4) PQS0/MISO D7 A14 DATA8
VCC1
VCC2
VCCIO

J6 5
1.00k
(2)
(1) CLK
43
44
GCK1
GCK2
9 J1 (3,4) MOSI
SCK
66
67 PQS1/MOSI D8 127
125
DATA8
DATA9
ADDR16
ADDR17
1
22
A15 D8
D9
29
30 DATA9
22.1K SCK7 1 11 (3,4) SPI_CS0 PQS2/SCK D9 A16 D10 31 DATA10
R169 (4) CMP4 36
GCK3 TCK 10 11 J1 (4) 68 PQS3/PCS0/ SS' D10 124 DATA10 32 DATA11
CAPBUV CAPB_UV (4) GTS1 TMS
(4) SPI_CS1 69 PQS4/PCS1 D11 122 DATA11 ADDR[1:19] D11 DATA12
J6 4
1.00K /RES
34
33
GTS2
GSR
CPLD TDI
TDO
9
24 10 J1 (4) SPI_CS2
SPI_CS3
70
71 PQS5/PCS2 D12 119
118
DATA12
DATA13 /CS2
D12
35
36 DATA13
CE' D13
6
D8 D THERMOSTAT MISO7 (4) RS232_TXD 75 PQS6/PCS3 D13 117 DATA14 R/W
37 DATA14
C69 WE' D14
40 39 17
C6 C4 (4) (2) RS232_RXD
D6
IO1A IO1B PQS7/TXD D14 38 DATA15
XC9536-15-VQ44I

5.1V 5.1V C72 4700pF SSOUT 41


IO2A IO2B
38
(2) 76 RXD D15 116 DATA15 /CS2 41
OE' D15
OVR_CUR 42 37 RESET_RAMP /CS0 39 12
(3) IO4A IO4B (3) LB' GND1
1/2W 1/2W
FET_B 32 STROBE_AD MC68332PV /CS1 40 34
820pF 820pF 2
IO6A IO7B (3) UB' GND2
MMSZ5231 MMSZ5231
820pF +15V CAPA_OV 3
IO8A IO8B
31 CAPB_UV /CS0
CAPA_UV 5 30 CAPB_OV D (4) IS61C12816
IO9A IO9B /CS1 D
J6 10 FET_A CLR_CAP (4) BANK1

R/W
6 29
IO10A IO10B CMP0 (3)
FILTER CAPACITOR VOLTAGE MONITORING NOISE_GND D R32 MN_CNT
7
8
IO11A IO11B
28
27 CMP2 (4)
R2 2.21K
R34 D FAULT_INT 12
IO12A IO12B 23 CRYSTAL (4)
IO13A IO13B
J6 1
J5 2 (3) PRI_OC
PWRDN_INT
13
14
IO14A IO14B
22
21
OUTPUT_ON
SOFTST
DATA[0:15]
GND1
GND2
GND3

47.5 1.00K MN_OUT 16


IO15A IO15B 20
R33 R99 C2 C74 SPI_LATCH7 IO16A IO16B DISABLE_455
3

J5 (4)
18 19
(4)
D2
1 IO17A IO17B
1

5.1V
17
25
4

10.0K 10.0K
J5
D19
4
1/2W 10.0K
C46
D17
BAV99 1uF MMSZ5231 820pF
R3
R242
35V
5.1V
1/2W R100 D
MMSZ5231
1uF 475K J5 3
47.5 D
35V NOISE_GND D
NOISE_GND
SINGLE/THREE PHASE DETECT D INT_1_3PH THERMOSTAT
(4) THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE "X" INFO. Chg. Sheet No.
MANUFACTURING TOLERANCE PER E2056 DESIGN INFORMATION REFERENCE:
EQUIPMENT TYPE: INVERTER WELDERS

SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 XM5626 6-2-2000A
ON 3 PLACE DECIMALS IS ± .002 DRAWN BY: F.V.
ON ALL ANGLES IS ± .5 OF A DEGREE
MATERIAL TOLERANCE (" t ") TO AGREE
XA
ENGINEER: T. KOOKEN SUPERSEDING:
SUBJECT: DIGITAL CONTROL SCHEMATIC
EN-170

WITH PUBLISHED STANDARDS.


DO NOT SCALE THIS DRAWING APPROVED: SCALE: NONE DATE: 12-15-99 DRAWING No.: G 3789-1D0/1
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-5 ELECTRICAL DIAGRAMS G-5
SCHEMATIC - DIGITAL CONTROL PC BOARD #2

+5V

R163
+15V 1.00K
+5V
RS232_RXD
J4 12
+5V
3
X10 4
74AC14
(1)
74AC14
R1 RS232_TXD
J4 9 2.21K
14 14
+5VRS232
2
X10
1
(1)
C1
D14
18V PW1 PW2
LED1 1.5W
X10 C42 X30 C137 C88 +5V
J4 4 4.7uF GREEN 0.1uF 0.1uF
1SMB5931
35V
74AC14 74AC14 R165 0.1uF +5VRS232
475 +5V
7 7 R166 C91
475 R167
1.00K
J4 10
2
2 8 7 6
R204 0.1uF
R133 X16 10.0K
D 9 12 1 Q14
NOISE_GND J2 3 R MMBT4403 2 8 7 6 X16 R132
R31 1W
200 2 15
D 6 TRAN 4 J2
2.21K MC145407 3 1 1W
200
C9
D16
18V D63 S1G D59
3 OCI1
HCPL-0601
5
Q13
MMBT4403 MC145407 D53
LED2 1.5W 18V 3 C64 18V
4.7uF GREEN
1SMB5931 C89 1/2W D
3 OCI2 5
1/2W
35V MC79L05ABD TP7 MMSZ5248BT1 MMSZ5248BT1
2 1
1
GRS232 HCPL-0601 150pF
I O 150pF D
J4 11 D58 D D52
4.7uF
X4 5
35V
18V GRS232 18V
-15V D46 -5V 1/2W
X16 1/2W
+5V A 1.5W MMSZ5248BT1 13 8 MMSZ5248BT1
C16 6.2V D
J4 8 1SMB5920 GRS232 MC145407
R89 C65
1.00K A X16 GRS232
D13 C45 +10VRS232 11
D 10
C10 10uF
LED5
6.2V
1.5W
1000uF 16V MC145407 +5VRS232
GREEN 20 18
4.7uF 35V X16
1SMB5920
35V C62 C1+ C1- 17
2 GND C66 7 14 2 J2
VDD R
X16 10uF+5VRS232
NOISE_GND +5SPI
GRS232 10uF 4 VSS VCC 19
16V
MC145407
R131
6 J4
16V C2+ C2- X16 1.00K
5 16
J4 3 1 3 MC145407 R C61 C92
D1
C63
6.2V
R82 -10VRS232 GRS232 MC145407 1.5W LED6
1.00K 4.7uF 0.1uF 1SMB5920
GREEN
C39
D12
10uF 35V
LED3
6.2V
1.5W 16V 5 J4
4.7uF GREEN 1SMB5920
35V 1 J2
FULL DUPLEX RS232 COMMUNICATION LINK
+15SPI GRS232
GSPI

J4 2
R134 +15v
2.21K
C40
D43
+5V +5CAN
LED4 +5CAN
16V
1.5W
R13
4.7uF GREEN 1SMB5930 2.21K 4 J11
35V C117 C102 C101
D60
R177
J7 R193 R195
J4 1 4 1.00K
6.2V
1.00K 475 1.5W
GSPI 0.1uF 0.1uF
LED10 4.7uF
1SMB5920
+5V RED 35V LED8
+5V 6 7 8 2
D 2 GREEN
CONTROL BOARD 1
VOLTAGE SUPPLIES S1G 3 D27 C115
Q17
MMBT4403 3 J11
D71 18V 3 GCAN
STATUS+ 1 Q3
2N7002
1.5W
0.1uF 5 OCI4 3 +5CAN
HCPL-0601
1SMB5931

S1G 2 D GCAN
D73 R190 R192 D +5CAN R198
150
4.75K 4.75K
1
X28 25 +5CAN
VCC TX1
5
6 ALE/AS RX1 21
22 RXA
C121 2 J11
NOISE_GND 44 RD*/E RX0 26 +5V R197 BUSS_L
MODE0 TX0 0.1uF 221
+15v INT_CAN
30
24 MODE1 CAN P2.5 12
13
TXA C103
(1) 9 INT* P2.4 14 X29
R52 STATUS LED
(1) SYS_RESET 29 DSACK0*
RESET*
P2.3
P2.2 15 R191 R194 0.1uF 1 RO VCC 8 GCAN 1 J11
CIRCUITRY CAN_CS 8 16 475 R178 R196
J8 3 R12 (1) 10 CS*
WRH*/P2.7
P2.1
P2.0 17
10.0K 1.00K 3 OE A 6 150
BUSS_H
100 2.21K ADDR[1:18] 11 27 CLK_8 GCAN 4
J8 4 -15V ADDR1 4 INT*/P2.6 CLKOUT 28 (1,4) DI B 7
AD0 RDY/MISO 2 RE* GND 5
3 J7 ADDR2
ADDR3
3
2 AD1 R/W* 7
38
R/W
DATA8 2
2 8 7 6
GCAN
ADDR4 43 AD2 P1.0/AD8 37 DATA9 1 MAX485
+5V
LED9
GREEN ADDR5 42 AD3 P1.1/AD9
AD4/MOSI P1.2/AD10 36 DATA10 Q16
MMBT4403
TRANSCEIVER D62 D61
ADDR6 41 35 DATA11
6.2V 6.2V
+15V AD5 P1.3/AD11 3 GCAN
R30 ADDR7 40 34 DATA12
1.5W 1.5W
AD6/SCLK P1.4/AD12
ADDR8 39 33 DATA13 3 OCI3 5
1SMB5920 1SMB5920
J8 2
S1G 3 18 AD7
XTAL1
P1.5/AD13
P1.6/AD14 32 DATA14 HCPL-0601
C116
D26
100 19 31 DATA15 GCAN
J8 8 1SMB5929 D72 18V
20 XTAL2 P1.7/AD15 23 D GCAN
Q2
D11
1.5W
STATUS- 1
1.5W VSS2 VSS1 DATA[0:15]
C134 2N7002
15V
15V C133 1SMB5931
AN82527
0.1uF D D ISOLATION BARRRIER CAN COMMUNICATION CIRCUITRY
1.5W
0.1uF
D10 Y1
1SMB5929
S1G 2 22pF 16.00Mhz
D74
C118
J8 6

J8 7
NOISE_GND NOISE_GND D 22pF CAN COMMUNICATION CIRCUITRY
D A GSPI

GROUND
TIE POINT
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE "X" INFO. Chg. Sheet No.
MANUFACTURING TOLERANCE PER E2056 DESIGN INFORMATION REFERENCE:
EQUIPMENT TYPE: INVERTER WELDERS

SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 XM5626 6-2-2000A
ON 3 PLACE DECIMALS IS ± .002 DRAWN BY: F.V.
ON ALL ANGLES IS ± .5 OF A DEGREE
MATERIAL TOLERANCE (" t ") TO AGREE
XA
ENGINEER: T. KOOKEN SUPERSEDING:
SUBJECT: DIGITAL CONTROL SCHEMATIC
EN-170

WITH PUBLISHED STANDARDS.


DO NOT SCALE THIS DRAWING APPROVED: SCALE: NONE DATE: 12-15-99 DRAWING No.: G 3789-1D0/2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-6 ELECTRICAL DIAGRAMS G-6
SCHEMATIC - DIGITAL CONTROL PC BOARD #3

D99 +2.5V +15V +5VA E1 +5V

J10A 2
R110 TP1 R144
1
MURS320T3 C54 C80 C49 C50
MURS320T3 47.5K 1.00K 4
R111 -9 +5V
D100 8
X20 10 R143 22uF 0.1uF 22uF 0.1uF
100K +15V + 20V 20V
MC33074AD
+5VA
C82
11
0.1uF
1.00K C85
1N5358B Q12 R103

AD8403ARU10
MMBT4401 3 A 4 A D AD_DATA[0:13]
DZ4 R146 13 - A 0.1uF (4) 10.0K
RESET_RAMP 1 0.022uF 2 R142 14 R216 +5VA +5VA
1N5333B (1) C86 12 +X20 -15V 24
X19
15 AD_DATA0 10.0K
4 MC33074AD VDD DB0
J10A 1 4.75K
2 100K 11 A 19 VREF DB1 14 AD_DATA1 X6
STROBE_AD 8 13 AD_DATA2 SCK 14 16
3 C140
C83 0.1uF
1.00K (1) CONVST' DB2 (1) SYS_RESET 15 CLK VDD 21 C52
DZ1 X32
0.1uF R231 (4) AD_CS 21 CS' DB3 12 AD_DATA3 (1) POT_CS 11 RS' AGND1 1
22 RD' DB4 11 AD_DATA4 (3) CS' AGND2
A A +2.5V 20 10 AD_DATA5 10 SHDN'
AGND3 17 0.1uF
-15V A A0 DB5
TP4
V_AD 25 9 AD_DATA6 MOSI 12 5
(1)

MURS320T3
1
SDI AGND4

MURS320T3
26 VA1 DB6 6 AD_DATA7 13 9 +5VA
1N5333B
47.5K R230 VB1 DB7 SDO DGND

D55
I_AD 18 5 AD_DATA8

D56
1 R213 A VA2 DB8
J10B 1.00K
AD8403ARU10 17 VB2 DB9 4 AD_DATA9 AD8403ARU10
A D
A/D CONVERSION X32

C127
S1G D75 27 AGND1 DB10 3 AD_DATA10
DZ2

R157

R154

R151

R148

R161

R158

R155

R152

R149
1N5358B 24 16 AGND2 DB11 2 AD_DATA11 14 CLK VDD 16
SAWTOOTH GENERATOR 7 1 AD_DATA12 15 21

R160
C129
DZ3 D69
23 DGND DB12 28 AD_DATA13 11 RS' AGND1 1
22

10
5.1V BUSY DB13 10 CS' AGND2 17 0.1uF

0.1uF
1/2W
A D AD7863ARS-2 12 SHDN'
AGND3 5

10

10

10

10

10

10

10

10

10
23

MURS320T3
SDI AGND4
MURS320T3
X32 MMSZ5231
13 9
MURS320T3
D98 D57 SDO DGND

D51
+15V AD8403ARU10
R106
R108
+5VA I_AD
2
MURS320T3 12 J7 A +5V D
J10B PRIMARY CURRENT SENSE X12 +2.5V 100K
AD_DATA0 15 VDD 18
100K
D101 AD_DATA1 14 D0 C51 V_AD 11 J7
+2.5V D1 R57 R55 R217
AD_DATA2 13 D2 +15V R45 +15V
AD_DATA3 12 D3 RFB 20 0.1uF 4
1 47.5K 100K 10.0K
D33 AD_DATA4 11 D4 1 +2.5V 2 - R102 TP2 I_FLOW_STT
AD_DATA5 10 IOUT1 R214 1 221 C19 -15V
BAV99 R65 33.2K AD_DATA6 9 D5
D6 VREF 19 VDREF 3 +X20 R53 11 MMBT4401 3 (4)
C26 (1) /RES AD_DATA7 8 D7 3 11 221 +5VA 47.5K Q18
AD_DATA8 7 DGND 1.00K R241 820pF R58 5+ 10.0K 1
D8 2 MC33074AD R54 1.00K X20
2

1
AD_DATA9 6 AGND 10.0K 7
3

3
+5VA D9 J8 5 6- 4 R218

1
150pF AD_DATA10 5 16 -15V
AD_DATA11 4 D10 CS' 17 C128 1.00K 2
D11 WR' 22pF D28
BAT54S A A
INPUT FROM 2nd LEM +15V S1G
R70 R66 A D

1
2 + 7 PRI_OC DA_CS AD7945BRS A C28 D70
V+ (1) (4) R56
121K X7 8 A
AD8403ARU10 6 C32 2.21K 3 - G
V- R49 0.1uF 1.00K
R207 L LT1016
R63 33.2K
4
100K D
8
6

10pF 100K
5

7 A A
R67 +15V +5VA STT CURRENT FLOW
X6 4.75K TP3
C124 0.1uF
C1250.1uF
A 4
-5V 13 - R62 R59 R48 1 R44

1
PRIMARY CURRENT SHUTDOWN 0.3 - 0.9A X8 14 2 + 7 OVR_CUR I>56A = HI
12 + V+ (1) I<56A = LO
R109 R71 1.00K 1.00K R68 MC33074AD
100 221 221
C17 100 X5 8
AA=5VA 3 - G
V-
11 L LT1016

4
A R107 +15V

3
820pF

6
2.67K

5
-15V
R26 10.0K 6 - 4 MC33074AD CURRENT LIMIT D34
BAT54S A -5V C21 C23
7 A
R22-15V 5 + X8 CURRENT NODE CONTROL, DISABLE THE 0.1uF 0.1uF
10.0K +15V FETS AS SOON AS PRIMARY CURRENT
47.5K
11 IS GREATER THAN A REFERENCE LEVEL
AD8403ARU10
R23 R27 A X6
7 -15V A
J8 1 511 47.5K 1 +15V+5VA X13

18
19

20
2 8 D 8
CURRENT TRANSDUCER C7 - R113 R112 1.00K
R25 6 SEL_I_ON 6
SIGNAL IN
4V = 500A OUTPUT 2.21K 3
X1 (4) IN2
S 1
0.022uF + OP-27
C8 A 1.50K
R24 R28
5 +15V 0.1uFC30
CURRENT TRANSDUCER 4 4 VL +15V
INPUT = (-VOLTAGE) V+
1.00K

R61

7
511 47.5K
0.1uF V- R691.00K
A 3 GND
R29 R72 4 MC33074AD A
MSEL0 47.5K ADG417D1 26.7K +5VA 9 - +5VA
(4) -15V -15V D R141 I_AD
MSEL1 X8

3
(4) Iout = -Vin*0.99mA 10 +

1
MSELEN D67 8 475 R140
(4) S1G 11
R73 R127 6.81K 5 6 D47
BAT54S A
+STUP +15V CURRENT FEEDBACK +5VA
10.0K
J9 1
1/2W_HV INTEGRATOR 1 IRF7103
Q11 4
100K MSEL0 1 X15 14 +15V

3
3
A0 V+

1
J9 2 MSEL1
MSELEN
16
2 A1 V- 3
15
MC33074AD
D66
3 0.27uF C550.1uF AD8403ARU10
-15V
BAV99
EN GND 13 - 4
R122 C34 D68 D54
BAT54S A +15V X6
4 S1A S1G A
R75 D 14 2 R60
J9 4 67 5 S2A DA 8 R209 4.75K R128 12 +X14

23
22
24
1/2W_HV 6 S3A 1.50K V_AD
SECONDARY CURRENT SENSE
X6
7 S4A 3.32K 11 A
R233
100K CLR_CAP A 1.00k
R208 33.2K
R79 13 S1B
100K R211
R123 2 A (1) 5
X30 6

J9 3 -STUP 12 S2B DB 9 R210 C126


1M
-15V C58 3.32K 4
74AC14 +15V
11 S3B
1/2W_HV 10 S4B 4.75K 330pF
100K 0.1uF 3 4 MC33074AD
ADG409
AD8403ARU10
X30 R206 2 - R138
J9 5
C60
-15V C59 A
R114 26.7K 9
74AC14
8
+5VA 3 + X8 1
A 1.00K 475
21 R77 R130 A 11 R139
J9 6
1/2W_HV IDEAL VOLTAGE
0.1uF 0.1uF
R120 26.7K R124 R125 1
C56 S1G 10.0K
100K 2/6/202.6, 6.81K 7 8
D64 -15V
3500 VOLTS 70V=0.9V A A +15V
+15V 100K 150K R118 D49
3 0.27uF Q11
ON CONNECTOR 4
TP6 1 +15V BAV99 2
2 - 1 IRF7103 1<GAIN<11 A
9 - 4 1 1.50K 2 1
R121 10.0K 3 +X14 4 MC33074AD IDEAL V_AD
S1G
R129 8 6 - R126
10 +X14 2.5V = 70 ArcVOLTS
D65
11 D50 R115 7
5 +X14
D35 D37 D41 D39
MC33074AD 3
A
5.1V 5.1V 5.1V 5.1V -15V
3.32K MC33074AD BAV99 1.00K
C35

C36

C38

C37

C57 11
1/2W 1/2W 1/2W 1/2W
11
R74

R76

R80

R78

MMSZ5231 MMSZ5231 MMSZ5231 MMSZ5231 R212 0.1uF X31 2 TP5 100K A


R117
1
1M
-15V D 8 -15V
TURN_OFF_N6 IN2 150K
1.50K

1.50K

1.50K

1.50K

MMSZ5231 MMSZ5231 MMSZ5231 MMSZ5231


R119
150pF

150pF

150pF

150pF

A (4) +15V+5VA S 1 R116


1/2W 1/2W 1/2W 1/2W
5.1V 5.1V 5.1V 5.1V
5 VL 475 475
D36 D38 D42 D40 A
4 V+
7 V-
3 GND VOLTAGE FEEDBACK THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE "X" INFO. Chg. Sheet No.
A -15V D ADG417D1
A MANUFACTURING TOLERANCE PER E2056 DESIGN INFORMATION REFERENCE:
EQUIPMENT TYPE: INVERTER WELDERS

SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 XM5626 6-2-2000A
ON 3 PLACE DECIMALS IS ± .002 DRAWN BY: F.V.
ON ALL ANGLES IS ± .5 OF A DEGREE
MATERIAL TOLERANCE (" t ") TO AGREE
XA
ENGINEER: T. KOOKEN SUPERSEDING:
SUBJECT: DIGITAL CONTROL SCHEMATIC
EN-170

WITH PUBLISHED STANDARDS.


DO NOT SCALE THIS DRAWING APPROVED: SCALE: NONE DATE: 12-15-99 DRAWING No.: G 3789-1D0/3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-7 ELECTRICAL DIAGRAMS G-7
SCHEMATIC - DIGITAL CONTROL PC BOARD #4

+5V

0.1uF C138

0.1uF C139

0.1uF C114

0.1uF C84
C81

DSP_REN
1uF

DSP_A13
DSP_A14
DSP_A15
DSP_WE
35V

DSP_A0
DSP_A1
DSP_A2
DSP_A3
DSP_A4
DSP_A5
DSP_A6
DSP_A7
(3)

132
130
110
111
112
114
115
116
117
118
119
122
123
124
125
126
127
128

14
VSS_213

DVDD_8 92
VSS_984

CVDD_2 761
VSS_760
5
6

4
1

DVDD_6 3
VSS_12

VCCA 8
VSS_13
+5V

BR
STRB

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
W/R

A10
A11
A12
A13
A14
A15

CVDD_1
WE
IS

R/W
D

C47 C97 C96 C98 C100 DSP_D0 9 D0 ADCIN0/IO/PA0


72 OUTPUT_ON
(1)

(1,4)
DSP_D1 10 D1 73

(1)
ADCIN1/IO/PA1

(1)
(1)
(1)

(1)

(1)
(1)
(1)
(1)
DSP_D2 11 D2 74 V_AD
1uF 1uF 0.1uF 0.1uF 0.1uF DSP_D3 12 D3 ADCIN2 75 (3)
35V 35V DSP_D4 15 D4 ADCIN3 76
DSP_D5 16 D5 ADCIN4 77
DSP_D6 17 D6 ADCIN5 78
ADCIN6
D C79 C78 C77 C76 C75 DSP_D7 18 D7 ADCIN7
79
DSP_D8 19 D8 91

FPGA_CS

DSP_CLK
ADCIN8/IO/PA3

SPI_CS0
SPI_CS1
ADDR10
ADDR11
ADDR12
DSP_D9 22 D9

DATA15
DATA14
DATA13
DATA12
DATA11
DATA10
90
ADCIN9/IO/PA2

ADDR1
ADDR2
ADDR3
ADDR4
ADDR5
ADDR6
ADDR7
ADDR8
ADDR9
DATA9
DATA8
DATA7
DATA6
DATA5
DATA4
DATA3

DATA2
DATA1
DATA0
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF DSP_D10 23 D10 89 I_AD (3)
ADCIN10

IACK
RMC
CMP0
+5V DSP_D11 24 D11

R/W
CLK
88

/DS
/AS
DSP_D12 25 D12 ADCIN11 83

X22
DSP_D13 26 D13 ADCIN12 82
D DSP_D14 27 D14 ADCIN13 81
+5V ADCIN14

208
207
163
162
166
203
202
164
200
199
198
197
196
195
194
206
192
176
175
174
184
185
186
187
188
183
182
189
190
191
167
205
204
201
172
173
171
169
170
168
177
178
179
165
180
193
181
161
160
159
158
157
DSP_D15 28 D15 ADCIN15
80
R201 DSP_RESET35
TMS320F240 109
10.0K
(1) DSP_RESET41
RS TMRCLK/IOPB7 108
CLK_8 58 PORESET TMDIR/IOPB6

SGCK1

PGCK4
GND
VCC2

TDO
NC203
NC202

NC192

NC173

NC165
IO206
IO205
IO204

IO201
IO200
IO199
IO198
IO197
IO196
GND195
IO194
IO193
IO191
IO190
IO189
IO188
IO187
IO186
IO185
IO184
VCC183
GND182
IO181
IO180
IO179
IO178
IO177
IO176
IO175
IO174
IO172
IO171
GND170
IO169
IO168
IO167
IO166
IO164
IO163
IO162
IO161
IO159
R173 107 D
R221 10.0K (1,2) 57
XTAL1/CLKIN T3PWM/T3CMP/IOPB5 106
10.0K 1 156 63
XTAL2 T2PWM/T2CMP/IOPB4 105
DSP_CLK 2 GND1 VCC156 155 D ADCSOC/IOPC0
DSP_CLK CLKOUT/IOPC1
64
T1PWM/T1CMP/IOPB3 102
SCK7 3 PGCK1 CCLK 154 MISO (1) 65
PWM9/CMP9/IOBP2 101
(1) MISO7 4 IO3 SGCK4/DOUT 153 MOSI (1) DSP_BIO 66 XF/IOPC2 PWM8/CMP8/IOBP1 100 STT_ON
(1) SPI_LATCH7 5 IO4 DIN 152 SCK (1) CAP0 67
BIO/IOPC3 PWM7/CMP7/IOPB0 99 (2)
(1) AD_DATA1 6 IO5 IO152 151 SPI_CS2 (1) (1) CAP1 68
CAP1/QEP1/IOPC4 PWM6/CMP6 98 CMP4
AD_DATA0 7 TDI IO151 150 SPI_CS3 (1) (1) FET_A 69 CAP2/QEP2/IOPC5 PWM5/CMP5 97 (1)
DSP_A3 32 TCK IO150 149 OUTPUT_ON (1) (1) FET_B 70 CAP3/IOPC6 PWM4/CMP4 96 CMP2
+5V DSP_D0 17 IO8 IO149 120 DSP_MP (1) (1) DSP_DS 129 CAP4/IOPC7 PWM3/CMP3 95 (1)
DSP_D1 15 IO9 IO148 22 DSP_DS DSP_PS 131 DS PWM2/CMP2 94 CMP0
DSP_D2 14 IO10 IO147 21 DSP_PS DSP_READY 36
PS PWM1/CMP1 43 (1)
12 IO11 IO146 119 DSP_READY DSP_MP 37 READY SCIRXD/IO 44
R184 13 NC12 IO145 144 42
MP/MC SCITXD/IO 45
4.75K DSP_D3 11 GND13 NC144 143 VPP 50
RESERVED SPISIMO/IO 48
IO14 GND143 (1) WDDIST SPISOMI/IO

X18
DSP_D4 10 141 /CS0 51 49
IO15 IO142 (1) SPISTE/IO SOICLK/IO

EMU1/OFF
16 142 /CS1
TMS IO141 (1)

OSCBYP
XINT2/IO
XINT3/IO

VREFLO
DSP_D5 9 140

VSS_10
VSS_11
VSS_12
PDPINT
IO17 NC140 R251

DVDD_7
DVDD_5
DVDD_4

DVDD_1
DVDD_2
DVDD_3
VREFHI

VSS_3
VSS_4
VSS_5
VSS_6
VSS_8
18 139

XINT1

EMU0
VSSA

TRST
NC18 IO139

TDO
TMS
DSP_D6 8 138

TCK
10.0K

NMI
TDI
DSP_D7 148 IO19 IO138 137
DSP_WE 20 IO20 IO137 136

121

103

104
113
120
IO21 IO136

21
47
62
52
53
54
55

85

93
56
87
86
20
29
46
59
71

30
31
33
34
38
39
32
40
DSP_REN 19 IO22 IO135 135 BD ID=03
DSP_A2 34 IO23 IO134 134 D D
DSP_A1 35 IO24 IO133 133
25 GND25 IO132 132 +5V
26 131 D

FPGA
DSP_A0 36 VCC26 GND131 130 +5V +5V
DSP_D8 147 IO27 VCC130 129 AD_DATA13

10.0K R243

10.0K R244

10.0K R245

10.0K R246

10.0K R247

10.0K R248

10.0K R249

10.0K R250
DSP_D9 146 IO28 IO129 128 AD_DATA12
DSP_D15 123 IO29 IO128 113 TPU4
IO30 IO127

R91

R92

R93

R94

R95

R96

R97

R98
DSP_D14 122 IO31 IO126 109 TPU1
DSP_D10 145 127 CAP1
33 IO32 IO125 31 DSP_A4 (1)
DSP_D13 124 NC33 IO124 30 DSP_A5

10.0K

10.0K

10.0K

10.0K

10.0K

10.0K

10.0K

10.0K
DSP_D12 125 IO34 IO123 29 DSP_A6
DSP_D11 126 IO35 IO122 121 PSW0
AD_DATA11 48 IO36 NC121 28 DSP_A7 PSW1 D
38 IO37 IO120 117 DSP_BIO PSW2 +5V
39 GND38 IO119 118 PSW3
AD_DATA10 47 NC39 GND118 27 DSP_A13 PSW4
AD_DATA9 46 IO40 IO117 24 DSP_A14 PSW5
AD_DATA8 45 IO41 IO116 23 DSP_A15 PSW6

XILINX
AD_DATA7 44 IO42 IO115 116 FUNCEN PSW7
AD_DATA6 43 IO43 IO114 115 TPU6 (1)

BAV99LT1D102

BAV99LT1D103

BAV99LT1D104

BAV99LT1D105

BAV99LT1D106

BAV99LT1D107
IO44 IO113

16

15

14

13

12

11

10
AD_DATA5 42 IO45 IO112 114 TPU5 2 2 2 2 2 2

9
AD_DATA4 41 111

XCS20-3PQ208I
AD_DATA3 40 IO46 NC111 112 TPU3
IO47 IO110

S1
AD_DATA2 37 110 TPU2 3 3 3 3 3 3 +5SPI +15SPI
49 IO48 IO109 108 CLK_8
50 SGCK2 PGCK3 107 TPU0 (2)
+5V NC1 IO107
R104 51 106 FPGA_RESET

8
52 GND51 PROGRAM' 105 (1) 1 1 1 1 1 1
MODE VCC

GND103
J3
PGCK2

SGCK3
GND66

GND79

GND91
VCC53

VCC78

10.0K 1

DONE
IO100
IO101
NC65

NC71

NC66

NC92
HDC
IO57
IO58
IO59
IO61
IO62
IO63
IO64

IO67
IO68
IO69
IO70
IO72
IO73
IO74
IO75
IO76

IO80
IO81
IO82
IO83
IO84
IO85
IO87
IO88
IO89
IO90

IO93
IO94
IO95
IO96
IO97
IO98
IO99
INIT'

D
NC2

LDC

R137
4.75k X33 R223
100 DR262 332
2 J3
2
A1 B1
18
3 J3
53
54
55
56
57
58
59
60
61
64
68
63
65
66
69
62
72
75
71
73
74
76
DISABLE_455 67
70
77
78
79
80
81
82
83
87
88
86
90
84
85
89
91
92
93
94
95
96
97
98
99
100
101
102
103
104
74HC245 R224
100 R263
332
3
A2 B2
17

R240
100 R264
332
4 J3
BMISO

+5V 4 16
J3
MSELEN

FPGA_DONE
PSW7
PSW6
PSW5
PSW4
PSW3
PSW2
PSW1
PSW0
TURN_OFF_N

D A3 B3 5
THERMAL_LED
SCK3

SPIMOSI
SPICS3
SPICS2
SPICS1
FPGA_BAD
FAN_CONTROL

MISC1
MISC0
MISO3

FPGA_INT

STT_ON

INT_1_3PH
AD_CS
DA_CS

POT_CS

BSCK

SPI_SS
SEL_I_ON

EE_CS
MOSI_B

MSEL0
MSEL1
I_FLOW_STT
INT_100

+5V R226
100 R265
332
R253
5
A4 B4
15

R227
100 R266
332
6 J3
C48 10.0K
6
A5 B5
14
9 J3
R228
100 R267
332
+5V 0.1uF
7
A6 B6
13
8 J3
8 12
X11 A7 B7
(3)

(1)

EE_CS 1 8 +5V
(3)
(3)
(3)

(3)
(1)
(1)

(1)
(1)
(1)
(3)
(3)
(1)

(3)
(3)
(1)

9 11
MISO3 2 CS' VCC 7 D A8 B8
3 SO HOLD' 6 SCK3 10 1
4 WP' SCK 5 MOSI_B GND DIR
GND SI
19
+5V +5V ENABLE VCC 20
AT25128
10.0K R252

D C131 0.1uF
R229
R182 10.0K
4.75k +5V
D D
R222
74AC14 4.75k
R86 R83 D
(1)

(1)

12 13
X10
475 D45
5.1V
1/2W
C130 475 7 J3
MMSZ5231
22pF 10 J3
GSPI THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE "X" INFO. Chg. Sheet No.
MANUFACTURING TOLERANCE PER E2056 DESIGN INFORMATION REFERENCE:
EQUIPMENT TYPE: INVERTER WELDERS

SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 XM5626 6-2-2000A
ON 3 PLACE DECIMALS IS ± .002 DRAWN BY: F.V.
ON ALL ANGLES IS ± .5 OF A DEGREE
MATERIAL TOLERANCE (" t ") TO AGREE
XA
ENGINEER: T. KOOKEN SUPERSEDING:
SUBJECT: DIGITAL CONTROL SCHEMATIC
EN-170

WITH PUBLISHED STANDARDS.


DO NOT SCALE THIS DRAWING APPROVED: SCALE: NONE DATE: 12-15-99 DRAWING No.: G 3789-1D0/4
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-8 ELECTRICAL DIAGRAMS G-8
SCHEMATIC - POWER SUPPLY PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-9 ELECTRICAL DIAGRAMS G-9
SCHEMATIC - SWITCH PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-10 ELECTRICAL DIAGRAMS G-10
PC BOARD ASSEMBLY-SWITCH

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-11 ELECTRICAL DIAGRAMS G-11
SCHEMATIC - DISPLAY PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-12 ELECTRICAL DIAGRAMS G-12
PC BOARD ASSEMBLY-DISPLAY

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-13 ELECTRICAL DIAGRAMS G-13
SCHEMATIC - LED SELECT PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-14 ELECTRICAL DIAGRAMS G-14
PC BOARD ASSEMBLY-LED SELECT

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-15 ELECTRICAL DIAGRAMS G-15
SCHEMATIC - LED POTENTIOMETER PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-16 ELECTRICAL DIAGRAMS G-16
PC BOARD ASSEMBLY-LED POTENTIOMETER

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-17 ELECTRICAL DIAGRAMS G-17
SCHEMATIC-SPI REMOTE PRINTED CIRCUIT BOARD

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-18 ELECTRICAL DIAGRAMS G-18
PC BOARD ASSEMBLY-SPI REMOTE

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-19 ELECTRICAL DIAGRAMS G-19
SCHEMATIC-SNUBBER PRINTED CIRCUIT BOARD

6-2-2000
S24761
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

V350-PRO
G-20 ELECTRICAL DIAGRAMS G-20
PC BOARD ASSEMBLY-SNUBBER

ITEM REQ'D PART NO. DESCRIPTION


C1,C2,C3,C4 4 S20500-4 CAPACITOR,PPMF,.0047,1000V,BOX
1 R1,R3 2 T14648-20 RESISTOR,WW,5W,150,5%,SQ
R2,R4 2 T14648-25 RESISTOR,WW,5W,10,5%,SQ
N.A., N.B.
2.90 +.04 3
4 ITEM PART NO. DESCRIPTION QTY
C3 1 M19532-A P.C. BOARD BLANK 1

1
BOXCP4
M19532-

2 T13157-16 TAB TERMINAL 1


3 T9147-11 EYELET-FEMALE 4

RW5F
C1

RW5F
BOXCP4 R3 R1
4 T9147-15 EYELET-MALE 4

T14710
1.92 B10
1

.275
B1
6
R .045

1
NOTES:

2
QC1

BOXCP4
.285 N.A. FEMALE EYELET TO BE AGAINST THE COPPER SIDE AS SHOWN
EYELET MUST NOT SPIN AFTER CLINCHING.
C2 C4 MAX. N.B. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET
.105
2

2
2
BOXCP4

AND ALL AROUND EYELET ON COPPER SIDE ONLY.


CRIMP NO ICICLES OR SOLDER BLOBS PERMITTED.
RW5F

RW5F
R2 R4

COPPER
SNUBBER

HEIGHT
T14710

T14710

T14710
.55 B20 B30 B40
SIDE
1

EYELET DETAIL MANUFACTURED AS:


0

0 MAKE PER E1911


ENCAPSULATE WITH E1844, 2 COATS
M19532-1A0
.60 1.75 2.90 3.50 +.04 TEST PER E3817-SN
IDENTIFICATION CODE

THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
Chg. Sheet No. "X" INFO. DESIGN INFORMATION REFERENCE:
EQUIPMENT TYPE: INVERTER WELDERS

SOLID EDGE
ON 2 PLACE DECIMALS IS ± .02 6-2-2000 XM5626
ON 3 PLACE DECIMALS IS ± .002 DRAWN BY: F.V.
ON ALL ANGLES IS ± .5 OF A DEGREE XC-UF SUBJECT: SNUBBER P.C. BOARD ASSEMBLY
EN-166

MATERIAL TOLERANCE (" t ") TO AGREE ENGINEER: SUPERSEDING:


WITH PUBLISHED STANDARDS.
DO NOT SCALE THIS DRAWING APPROVED: SCALE: NONE DATE: 10-6-99 DRAWING No.: M 19532-1

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
SVM ERROR REPORTING FORM

We need to know if there are errors in our manuals. We also value any suggestions as to
additional tests or procedures that would make this SVM a better tool for you.

If you discover new or different “Problems or Symptoms” that are not covered in the three col-
umn troubleshooting chart, please share this information with us. Please include the
machine’s code number and how the problem was resolved.

Thank You,
Technical Services Group
Lincoln Electric Co.
22801 ST. Clair Ave.
Cleveland, Ohio 44117-1199

FAX 216-481-2309

SVM Number ___________________________

Page Number if necessary__________________

Your Company__________________________

Your Name_____________________________

Please give detailed description below:

___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________

SD287 01/99

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