Magnetic Chuck All

Introduction to ECEL
East Coast Enterprisers Ltd. is a flagship company of Sarda Group established in 1958 specializing in designing and manufacturing of SARDA brand magnetic work-holding, clamping, separation and lifting systems and other magnetic equipments. With advanced design, outstanding performance compared with most western countries products both in competitive prices & reliable quality. Though we are a 50 year old company, we operate like entrepreneurs. We focus on continuously upgrading ourselves with new innovations in products and technology in order to stay ahead of our customers changing needs. East Coast Enterprisers Ltd developed for the first time in India the latest Electro Permanent Magnetic Chucks and lifters way back in 1990 and the Battery Operated EPM Lifting Magnets were the first of its kind in world. In 2006, we have applied PATENT for a revolutionary magnetic bed MAGNASLOT, a magnetic bed with T slots giving customers a work holding solution for all kinds of jobs. The company has been receiving prestigious awards from the Engineering Export Promotion Council, Eastern Region, Kolkata since 1996 and has received the Best Exporters Shield for outstanding export performance. and unsurpassed reliability, our products can be
Goals and Vision
It is the goal of the Company to be the leader in magnetic advancement and maintain the highest level of customer satisfaction. We are persistently striving to offer our customers superior quality and highly professional service as well as technical support. In-house research plus innovative design has led to development of magnetic equipments using the latest technology available. Trained team of technicians and sales personnel are able to provide invaluable technical advice on magnet use and applications, as well as guiding customers on the best magnet material and construction for the devices they require. It is the vision of the Company that by the year end of 2015 it becomes the leading manufacturers of industrial magnets with highest market share in Asia for its product.
INDEX
4 to 13 14 15 to 20 21 22 to 31
Permanent Magnetic Chucks Pe r m a n e n t M a g n e tic Sin e Tabl e Electro Magnetic Chucks Controllers Electro Permanent Magnetic Chucks
Permanent Magnetic Chucks

Features
KALYANI
ARTNO.11101
Standard Pole Rectangular Magnetic Chuck
Perfect general purpose chuck having steel and aluminium set top plate. Meets IS:04816:87 specification. Poles are individually magnetised for full loading power. Detachable handle for easy use.
ECONOMY MODEL
Applications

All dimensions are in mm.
Powerful and most suitable for grinding of medium and large components. Suitable for light milling and drilling operations. Supplied as OE in most surface grinding machines.
Art No. 11101.01 11101.02 11101.03 11101.04 11101.05 11101.06 11101.07 11101.08 11101.09 11101.10 11101.11 11101.12 11101.13 11101.14 11101.15 11101.16 11101.17 11101.18 11101.19 11101.20 11101.21
Top Plate W 125 L 250 250 300 350 400 450 300 350 400 450 500 600 450 600 750 1000* 450 600 750 900* 1000*
Pole Pitch
150
63
200
65 30 (2.5+15+2.5+10)
250
68
300
70
Due to continuous upgradation in design there could be changes in specifications. Larger(*) size chucks are made with two operating handles Other sizes on request.
Page
PERMAMAX
ART NO. 11102
Universal Pole Rectangular Magnetic Chuck
Features
Steel and brass laminated top plate. Accurate and stable working face. Fully extended pole with minimum loss of working area. Made with high power permanent magnets. Handle pivots 180.
Art No. 11102.01 11102.02 11102.03 11102.04 11102.05 11102.06 11102.07 11102.08 11102.09 11102.10 11102.11 11102.12 11102.13 11102.14 11102.15 11102.16 11102.17 11102.18 11102.19 11102.20 11102.21 11102.22 11102.23 11102.24 11102.25 11102.26 11102.27
Top Plate W L 115 180 215 260 280 315 280 315 360 415 460 500 610 280 315 360 200 415 460 500 610 800 1000* 500 610 750 500 600 800
Pole Pitch
H 60
Applications
135
63
Ideal for grinding of hardened jobs. Powerful and most suitable for medium and large components for grinding, light milling and shaping operations. Useful for grinding and drilling with laminated transfer blocks.
155
31 (15+4+12)
65
250
68
300
Larger(*) size chucks are made with two operating handles. Due to continuous upgradation in design there could be changes in specifications. Other sizes on request.
Page
PERMAFINE
ART NO. 11103
Fine Pole Rectangular Magnetic Chuck
Features

Applications
Steel and brass laminated top plate. Poles individually magnetized. Double magnet system for maximum power. Use of ferrite magnets ensures that the magnetic force will always remain. Low magnetic field no magnetization of tools. Smooth and simple actuating mechanism. Rugged construction - exceptional longevity.
Ideal for tool room applications. Provides powerful holding for thin and thick work pieces. Suitable for grinding and light to medium milling operations. Adaptable to wide range of work pieces.
Art No. 11103.01 11103.02 11103.03 11103.04 11103.05 11103.06 11103.07 11103.08 11103.09 11103.10 11103.11 11103.12 11103.13 11103.14 11103.15 11103.16 11103.17 11103.18 11103.19 11103.20 11103.21
Top Plate W 115 L 180 215 260 280 315 280 315 360 415 460 500 610 280 315 360 415 460 500 610 800* 1000*
Pole Pitch
70
135
155
73 10 (5+1.5+2+1.5)
75
200
80
Larger(*) size chucks are made with two operating handles Due to continuous upgradation in design there could be changes in specifications. Other sizes on request.
Page
MICROFINE
ART NO. 11104
Microfine Pole Rectangular Magnetic Chuck
Applications
Most suitable for EDM, Wire Cut and similar applications. Enables grinding of thin and small work pieces that hitherto presented problems in holding.
Features
Steel and brass laminated top plate. Extremely low height for better job accommodation. Made with super powerful NdFeB new generation magnets. Variable power can be obtained by varying rotation of handle. Unique design of the chuck eliminates the movement of top plate when switched On/Off resulting in better job accuracy. Stable magnet grid movement provides high precision in grinding.
Oil-proof type
Chuck with height 32 mm can also be made with On/Off mechanism from top and its ordering code is 11109
Art No. 11104.01 11104.02 11104.03 11104.04 11104.05 11104.06 11104.07 11104.08 11104.09 11104.10 11104.11 11104.12 11104.13 11104.14 11104.15 11104.16 11104.17 11104.18
Top Plate W L 100 150 115 185 125 150 250 300 350 400 450 300 400 450 500 600 450 500 600 450 500 600
Pole Pitch
200
2 (1.5+0.5)
45
250
300
Due to continuous upgradation in design there could be changes in specifications. Other sizes on request.
Page
NEOMAX
ART NO.11105
Powerful Rectangular Magnetic Chuck
Features
Made with super powerful NdFeB magnets. Steel and brass laminated top plate Rigid construction. Accurate and stable working face. Incorporates universal pole pitch to accommodate variety of work pieces.
Applications
Ideal for milling applications. Through drilling with laminated blocks is also possible.
Art No. 11105.01 11105.02 11105.03 11105.04 11105.05 11105.06 11105.07 11105.08 11105.09 11105.10 11105.11 11105.12
Due to continuous upgradation in design there could be changes in specifications. Larger size chucks are made with two operating handles. Other sizes on request.
Top Plate W 100 115 125 150 L 150 185 250 300 350 400 450 300 400 450 500 600
Pole Pitch
H 70
34 (15+4+15)
75
200
78
Page

Features
Approximately 3 times more powerful than any other permanent magnetic chuck. Minimizes clamping time, ensures better dimensional accuracy and surface finish. Increases tool life. Made with super powerful new generation NdFeB magnets. Smooth and simple actuating mechanism. Rugged construction-exceptional longevity.
POWERMILL
ART NO. 11106
Powermill Chuck
NEW PRODUCT
Applications
Ideal for heavy duty milling applications. Machining of five face milling in one setting is possible.
Art No. 11106.01 11106.02
Working Size W L 200 430 300 600
H 95 95
Page
UDAYAN
ART NO. 11201
Standard Pole Round Magnetic Chuck
Features
Perfect general purpose chuck having steel and aluminium set top plate. Meets IS:04816:87 specification . Parallel pole heavy duty chuck with high holding power. Concentric grooves in the chuck surface assist in clamping parts concentrically.
Applications
Powerful and most suitable for grinding of medium and big components. Useful for Rotary grinding machines and lathes.
Art No. 11201.01 11201.02 11201.03 11201.04 11201.05 11201.06 11201.07 11201.08 11201.09 11201.10 11201.11
D 130 160 200 225 250 315 350 400 450 500 600
Pole Pitch
63
30 (2.5+15+2.5+10) 65
68 70
Features
Steel and brass laminated top plate. Fully extended poles - minimum loss of working area. Made with high power permanent magnets. Detachable handle for easy use.
PERMAMAX
Universal Pole Round Magnetic Chuck
ART NO. 11202
Art No. 11202.01 11202.02 11202.03
D 100 120 150 180 200 250 300 350 400
Pole Pitch
70 31 (15+4+12)
Applications
Most suitable for medium and big components for grinding and light turning operations.
11202.04 11202.05 11202.06 11202.07 11202.08 11202.09
73
Back plate with tapped hole can be made on request. Due to continuous upgradation in design there could be changes in specifications. Other sizes on request.
Page 10

Features
Steel and brass laminated top plate. Poles individually magnetized. Double magnet system for maximum power. Magnetic force will not weaken with long use. Low magnetic field - no magnetization of tools. Simple and smooth actuating mechanism. Rugged construction - exceptional longevity.
PERMAFINE
ART NO. 11203
Fine Pole Round Magnetic Chuck
Back plate with tapped hole can be made on request.
Applications
Art No. 11203.01 11203.02 11203.03 11203.04 11203.05 11203.06
D 200 250 300 350 400 450
Pole Pitch
H 78 80
10 (5+1.5+2+1.5)
Adaptable to wide range of work pieces. Ideal for many tool room applications. Provides powerful holding power for thinner work pieces as well as for thicker work pieces. Powerful and most suitable for grinding and turning operations. Milling of thin jobs can also be done.
83
Page 11
RADIAL
ART NO. 11206
Radial Pole Round Magnetic Chuck
Applications
Ideal for discs and ring shaped components. Powerful and suitable for components of all sizes for grinding, light turning and Cylindrical Grinders. Made with centre through holes for internal grinding and boring operations.
Features
Homogeneous magnetic field throughout the top plate. The power is adjustable from 0% to 100% by positioning the handle. Top plate is machinable upto 8 mm. Detachable handle for easy use.
Can be made with slots to accommodate radially adjustable pole shoes. Auxiliary top plates (adapter plates) available for fixturing.
Art No. 11206.01 11206.02 11206.03 11206.04 11206.05 11206.06 11206.07 11206.08 11206.09 11206.10 11206.11 11206.12
D 100 130 160 200 225 250 300 350 400 450 500 600
No. Of Poles 6 8 10
H Typical Turning Operation 54
14
18 60
20 30
Page 12
MICROFINE
ART NO. 11204
Microfine Round Magnetic Chuck
Features
Steel and brass laminated top plate. Fully extended poles - minimum loss of working area. Detachable handle for easy use. Extremely low profile for more wheel area. Made with super powerful NdFeB new generation magnets. Variable power can be obtained by varying rotation of handle. Unique design of the chuck minimizes the deflection of top plate when switched On/Off, resulting in better job accuracy.
Applications
Ideal for many tool room applications. Enables the grinding of thin objects and small objects that has hitherto been difficult. Most suitable for grinding applications, for small to large and thin to thick workpieces. Attached to rotary grinders for operation. Back plate with tapped hole can be made on request.
Art No. 11204.01 11204.02 11204.03 11204.04 11204.05 11204.06 11204.07 11204.08 11204.09 11204.10
D 100 130 160 200 250 300 350 400 450 500
Pole Pitch
45 2 (1.5+0.5)
48
Page 13
Permanent Magnetic Sine Table
Features
Large effective area is provided for machining the work pieces. Positive locking at all angles without any distortion. Constructed of hardened alloy tool steel. Angle precision 0.007/ 100mm. Low height for more wheel clearance.
MICROSINE
ART NO. 11107
Single Angle Sine Table
Applications

Flat type for wide range of uses. Ideal for high accuracy grinding operations. Pole Pitch 2 (1.5+0.5) Angle
Art No. 11107.01 11107.02 11107.03 11107.04 11107.08
A 225 200 350 500 660
B 100 150 150 150 300
C 82 82 87 88 100
D 75 100 100 100 150
E 175 150 300 450 600
0-60
MICROSINE
ART NO. 11108
Compound Angle Sine Table
Sine table with other style of chuck is also made.
Features
Positive locking at all angles without any distortion. Large effective area is provided for machining the work pieces. Constructed of hardened alloy tool steel. Double way sine plate; can grind two way angle at the same time. Angle precision - 0.007/100mm.
Applications
Flat type for wide range of uses. Ideal for high accuracy grinding operations. Suitable for high precision angle grinding on a
mould grinding machine and so on.
Wide range of work pieces can be used by tilting in length,

breadth or compound angle.
Art No. 11108.01 11108.02 11108.03 11108.04
A 230 205 355 505
B 150 200 200 200
C 120 120 125 125
D 100 150 150 150
E 175 150 300 450
F 75 100 100 100
G 150 100 250 350
Pole Pitch 2 (1.5+0.5)
Angle
0-60
Page 14
Electro Magnetic Chucks

Features
E M A X
ART 12101
Standard Pole Rectangular Magnetic Chuck
Has steel and aluminium set top plate. Has high mechanical rigidity and proven robustness. Guaranteed water proof. Full extended pole for maximum effective clamping area. Multicoil design for maximum power. Top plate is machinable upto 6 mm.
Applications
Cross pole series
They are powerful and most suitable for medium and big components, for grinding, planing, milling and various other operations. Knife grinding holding from sides. These chucks are best suited for long work pieces and are used in additional applications such as buff and belt grinding of large quantities of work pieces which are difficult to hold on cross pole magnetic chucks. Most suitable for holding hardened and small components positioned between alternate poles.
Long pole Series
Art No. 12101.01 12101.02 12101.03 12101.04 12101.05 12101.06 12101.07 12101.08 12101.09 12101.10 12101.11 12101.12 12101.13 12101.14 12101.15 12101.16 12101.17 12101.18 12101.19 12101.20 12101.21 12101.22 12101.23 12101.24
Top Plate L 300 450 500 600 600 750 1000 1500 600 750 900 1000 1200 1500 600
Pole Pitch
Controller
150 200
92101.01
250
75 19 (5+0.5+5+0.5+5+3)
300
400
900 1000 1200 750 1000 1500 2000 750 1000
92101.02
500
78 92101.03
600
The operating voltage is 110 VDC upto 12101.18, beyond that 220 VDC. Can be designed for other operating voltages. Long pole chucks are also made and its ordering series for the same is 12102. Chuck with Brass separation is available at extra cost.
Page 15

Features
All metal, brass and steel laminated top plate. High resistance to coolant and corrosion. High mechanical rigidity and proven robustness. Guaranteed water proof. These chucks have a multi energized magnetic circuit, consisting of a number of adjacent, reversed coils making up a magnetizing core which has a small pole pitch. The multitude of exciting windings increases dissipation of electrical energy which becomes magnetic energy, while limiting both temperature rise caused by Joule effect and distortion of the chuck. Top plate is machinable upto 8 mm.
EFINE
ART 12103
Fine Pole Rectangular Magnetic Chuck
Applications
Cross pole series
Suitable for a wide range of work pieces. For grinding application of small to big sized components. Since it produces stale attractive force in the lengthwise direction, it is possible to move the work piece along the belt while maintaining the attractive force. The plate design makes it easy to design and locate fixtures correctly for effective holding of intricately shaped work pieces.
Long pole Series
Art No. 12103.01 12103.02 12103.03 12103.04 12103.05 12103.06 12103.07 12103.08 12103.09 12103.10 12103.11 12103.12 12103.13 12103.14 12103.15 12103.16 12103.17 12103.18
Top Plate W 150 200 L 300 450 500 600 600 750 1000 1500 600 750 900 1000 1200 1500 600 400 900 1000 1200 750 1000 1500 2000 750 1000
Pole Pitch
Controller
250
100 75
92101.01
300
6.5 (5+1.5)
92101.02
The operating voltage is 110 VDC upto 12103.18, beyond that 220 VDC. Can be designed for other operating voltages. Long pole chucks are also made, the ordering series for the same is 12104.
12103.19 12103.20 12103.21 12103.22 12103.23 12103.24
500
78 92101.03
600
Page 16
EMICRO
ART 12105
Microfine Pole Rectangular Magnetic Chuck
Features
All metal brass and steel laminated top plate. High resistance to coolant and corrosion. High mechanical rigidity and proven robustness. Guaranteed water proof. Top plate is machinable upto 4 mm.
Applications
Ideal for thin components and for precision grinding. The low magnetic flux does not interfere with the grinding operation thereby giving higher accuracy.
Art No. 12105.01 12105.02 12105.03 12105.04 12105.05 12105.06 12105.07 12105.08 12105.09 12105.10 12105.11 12105.12 12105.13 12105.14 12105.15 12105.16 12105.17 12105.18 12105.19 12105.20 12105.21 12105.22 12105.23 12105.24
Top Plate W L 150 200 300 450 500 600 600 750 1000 1500 600 750 900 1000 1200 1500 600 400 900 1000 1200 750 1000 1500 2000 750 1000
Pole Pitch
Controller
250
92101.01 75
300
2 (1.5+0.5)
92101.02
The operating voltage is 110 VDC upto 12105.18, beyond that 220 VDC. Can be designed for other operating voltages.
500
78 92101.03
600
Page 17
Features
Single piece body construction for high precision. 100% leak proof construction. Lowest height electro magnetic chucks. Chuck weighs less by 10%-20%, there by increasing the durability of grinder itself. Less than 5C chuck temperature change after 1 hour of working. Minimum power consumption. Possibility of combining several chucks for a large installation. Due to low height, there is more space between the grinding wheel and the chuck which enables the processing of larger work pieces.
EGRIP
ART 12106
Universal Cross Pole Rectangular Magnetic Chuck
Applications
Ideal for standard components and for precision grinding. The low magnetic flux does not interfere with the grinding operation thereby giving higher accuracy. Designed to meet the demands of the latest grinding operations which require both heavy duty grinding and high precision.
The operating voltage is 110 VDC. Can be designed for other operating voltages.
Art No. 12106.01 12106.02 12106.03 12106.04 12106.05 12106.06 12106.07 12106.17 12106.08 12106.09 12106.10 12106.11 12106.12 12106.13 12106.14 12106.15 12106.16
Top Plate W L 600 750 900 1000 1200 1500 600 400 800 900 1000 1200 750 1000 1500 2000 750 1000
Pole Pitch
Controller
300
75 92101.01 19 (5+0.5+5+0.5+5+3)
500
78 92101.02
600
Page 18

Features
ECONCENTRIC
ART 12201
Concentric Pole Round Magnetic Chuck
All metal aluminium and steel set top plate. Top plate, integral part of the chuck, is made from solid plate with solid steel layer between pole & coils. Has high mechanical rigidity and proven robustness. Watertight execution allows abundant application of coolants. Excellent holding power with low energy consumption. Can be mounted on machine table by fitting the adaptor plate to the threaded holes in the back side.
Applications
Suitable for all types of Rotary surface grinding machines Also for lathe operations of disc shaped components. Is particularly efficient for holding relatively thick, medium and large sized work pieces, especially discs. Supplied as OE in most of the Rotary surface grinding machines.
Carbon Brush Holder with Brass collector slip rings for fitting on the machine spindle for power supply. The operating voltage is 110 VDC upto 12201.11, beyond that 220 VDC. Can be designed for other operating voltages. Brass separated chuck can be made at extra cost.
Art No. 12201.01 12201.02 12201.03 12201.04 12201.05 12201.06 12201.07 12201.08 12201.09 12201.10 12201.11 12201.12 12201.13
D 150 200 300 450 500 600 700 800 1000 1200 1500 2000 2500
Pole Pitch
H 85
Controller
11 (8+3)
95
92101.01
Brass collector slip ring
16 (11+5) 20 (15+5)
115
92101.02 92101.03 92101.04

Spring loaded carbon brush holder
120
Page 19

Features
Power from all poles transferred to rings/plates held in centre. Brass collector slip rings with carbon brush holder is used to give continuous power supply. Can be mounted on machine table by fitting the adaptor plate to the threaded holes in the back side. Top plate is machinable upto 8 mm.
ERADIAL
ART 12202
Applications

H Controller
Art No. 12202.01 12202.02 12202.03 12202.04 12202.05 12202.06 12202.07 12202.08 12202.09
D 150 300 500 600 800 1000 1500 2000 2500
No. Of Poles 6 8
Suitable for all types of Rotary surface grinding machines Also for lathe operations for disc components. Radially movable location blocks will help to position and secure work pieces (bearing rings, thrust bearings, etc.); this is also necessary for clearance of the cutting tool or wheel.
95 12 16 18 20 24 30
92101.01
115 120
92101.02 92101.03 92101.04
Carbon Brush Holder with Brass collector slip rings for fitting on the machine spindle for power supply. The operating voltage is 110 VDC upto 12202.11, beyond that 220 VDC. Can be designed for other operating voltages.
EFINE
ART 12203
Fine Pole Round Magnetic Chuck
Applications
Features
All metal brass and steel laminated top plate. High resistance to coolant/corrosion. High mechanical rigidity and proven robustness. Guaranteed water proof. Can be mounted on machine by fitting the adaptor plate to the tapped holes provided in the back side. Top plate is machinable.
Suitable for all types of Rotary surface grinding machines. Also for lathe operations of disc shaped components. Ideal for small & thin components.
Art No. Carbon Brush Holder with Brass collector slip rings for fitting on the machine spindle for Power supply The operating voltage is 110 VDC Can be designed for other operating voltages. Electro permanent magnetic chucks of this type are available, the ordering code for them is 13302 and controller 93101 series. 12203.01 12203.02 12203.03 12203.04 12203.05 12203.06
D 200 300 450 500 600 700
Pole Pitch
Controller
11 (6+5)
90
92101.02
Page 20
Other Machines
CONTROLLER
ART NO. 92101
Features
Rigid basic model Simply Converts AC to DC Volts. 4/6 Steps magnetisation power control. Manual Switch ON by Rotary Switch. Spring return manual DEMAG operation.
Applications
Can be used with any Electro Magnetic Chuck. Can operate any Electro Magnet upto 600 Watts
Art. No. 92101.01 92101.02 92101.03
Output Volts (VDC) 110
Amps (A) 2 4 6
ART NO. 92102

Features
Solid State Controller. Power variation done using SCRs. Precision Power Control. Special DEMAG operation ensuring proper demagnetization of Hardened Steel. Comes along with remote pendant unit, which can be mounted anywhere around the machine.
Applications
Can be used with any Electro Magnetic Chuck. Assured easy removed of Job.
Art. No. 92102.01
Output Volts (VDC) 110
Amps (A) 10
ART NO. 93101

Features
Solid State Controller. Magnetic Power divided into eight pre-selected steps. MAG/ DEMAG on Panel Mounting. Comes along with remote pendant unit, which can be mounted anywhere around the machine.
Applications
Can be used with Electro Permanet Magnetic Chuck. PCB Card Module for mounting in side pannal can also be supplied.
Art. No. 93101.01 93101.02 93101.03
Operating Volts (AC; 50Hz) 220 / 440
No. Channel 1 2 4
Amps (A) 50
Page 21
Electro Permanent Magnetic Chucks
EPSQUARE75
ART 13109
75mm Square Pole Rectangular Magnetic Chuck
Features
High and uniform magnetic power. Perfect safety in case of power failure. No electricity needed to keep the Magnetic chuck ON. Unobstructed movement of cutters during machining. Drastically reduces set up time. Helps in achieving best machining accuracy. Uniform clamping over entire area, no chattering of tools, improves finish and tool life.
Applications
Most suitable for heavy duty milling operations on medium, large sized and even rough components. A minimum of 4 alternate poles contact is necessary for optimum clamping. Minimum thickness of job - 20 mm. Easily integrated with Pallet changing and FMS Systems. AUTOMATIC SHIMMING: Sliding pole extensions allow clamping and uniformly support work pieces even with bent surfaces, achieving high accuracies of planarity.
Art No. 13109.01 13109.02 13109.03 13109.04 13109.05 13109.06 13109.07 13109.08 13109.09 13109.10 13109.11 13109.12 13109.13 13109.14 13109.15 13109.16 13109.17 13109.18 13109.19
L 400 600 800 1000 400 600
No. Of Poles 8 12 16 20 12 18 24 30 16 24 32 40 20 30 40 50 36 48 60
Controller
250
300
800 1000 400 600 800 1000 400 600 800 1000 600 800 1000
93101.01 68
400
500
93101.02 93101.01 93101.02
600
Page 22
Page 23
EPSQUARE50
ART 13108
50mm Square Pole Rectangular Magnetic Chuck
Applications
Most suitable for heavy duty milling operations on small and medium sized components. A minimum of 8 alternate poles contact is necessary for optimum clamping. Minimum thickness of job to be above 10 mm.
Features
High and uniform magnetic power. Perfect safety in case of power failure. Modular and sturdy construction. Variable magnetic power. Easily integrated with pallet changing and FMS systems. Uniform clamping of the job. Unobstructed movement of cutters during machining as all five faces of the job can be machined in the same setting. Drastically reduces the setup time and machining of the work pieces. Better machining accuracy - as the chattering of tools reduces, the finish and tool life is improved.
Art No. 13108.01 13108.02 13108.03 13108.04 13108.05 13108.06 13108.07 13108.08 13108.09 13108.10 13108.11 13108.12 13108.13 13108.14 13108.15 13108.16 13108.17 13108.18 13108.19 13108.20 13108.21 13108.22 13108.23 13108.24
L 400 600 800 900 1000 400 600 800 900 1000 400 600
No. Of Poles 18 24 30 36 42 24 32 40 48 56 36 48 60 72 84 42 56 70 84 98 72 90 108 126
Controller
250
300
93101.01 68
400
800 900 1000 400 600 800 900 1000 600
500
93101.02 93101.01 93101.02
600
800 900 1000
Page 24
Page 25
MAGNASLOT
ART 13130
Innovative Magnetic Bed.
Feature
Application
Can be used for heavy duty milling operations. Tee Slots in the working face of the chuck enables clamping Magnetically and/ or Mechanically all types of jobs be it ferrous or non-ferrous.
The working face of the Magnetic Chuck is machined from a single block of mild steel, wherein the poles are demarcated by making slots in the Top surface obviating the need to use filler material. 100% safety to Original Machine Bed. Universal Clamping directly on Magnetic Chuck. 100% Leaf Proof. Maximum Accuracy. Very Rigid and Robust construction. No Epoxy No Expansion No Deformation. No damage No burning.
Pa
ten
tP
en
k Chuc al 2 in 1 Mechanic & etic g Magn Clampin
din
Available EPM Chucks Clamping of Ferrous Jobs Clamping of Non-Ferros Jobs Can be Clamped. Can only be clamped using special fixtures or vices.
MAGNASLOT Can be Clamped. Can be clamped on T Slots. Solid Steel Top helps distribution of heat all over the chuck and retails accuracy. Job clamped Magnetically
Job clamped Mechanically
Working Face Due to excessivve heat Accuracy generation in some operations, Epoxy bulges.
Art No. 13130.01 13130.02 13130.03 13130.04 13130.05 13130.06 13130.07 13130.08 13130.09 13130.10 13130.11 13130.12 13130.13 13130.14 13130.15 13130.16 13130.17 13130.18 13130.19
L 400 600 800 1000 400 600 800 1000 400 600 800 1000 400 600 800 1000 600
Controller
250
A Complete Magnetic Bed for your Machine. The operating voltage is 220/440 V. Can be designed for other operating voltages. All steel top working face without T-slot also available.
300
93101.01 70
400
500
93101.02 93101.01 93101.02
600
800 1000
Page 26
E P M I L L
ART 13104
Heavy Duty Standard Pole Rectangular Magnetic Chuck
Features
Energy Saving : electricity is required only for switching On/Off. High clamping force by super powerful NdFeb magnets. Uniformity of clamping over the entire contact surface. Drastically reduces the setup time of work pieces. Power from entire pole is induced to components for maximum magnetisation. All metal surface provides stable working area for heavy duty milling.
Applications
For milling application of medium and large sizes of jobs. Suitable for milling operations of plates/ flats/ strips having flat smooth surface and thickness > 10mm. Pole extensions raise the workpiece above the chuck to provide clearance for the cutters. Dowel holes can be made on working surface for location of work piece.
These chucks are also available in transverse pole design and the ordering code for the same is 13103. These chucks can also be designed for job thickness above 5mm.
Art No. 13104.01 13104.02 13104.03 13104.04 13104.05 13104.06 13104.07 13104.08 13104.09 13104.10 13104.11 13104.12 13104.13 13104.14 13104.15 13104.16 13104.17 13104.18 13104.19 13104.20
L 450 500 525 630 700 800 1000 450 500 525 630 700 810 1000 630 1000 1200 1500 810 2000
Pole Pitch
Controller
260
70
Number of small components can be machined using simple pole extension fixtures.
93101.01 65 (15+50)
310
400
75 93101.02 93101.01 93101.03

Side milling can be performed using raised blocks for free cutter movement.
410 500
Page 27
EPGRIND
ART 13105
Fine Cross Pole Rectangular Magnetic Chuck
Applications
For grinding application of all sizes of jobs. These chucks are suitable for all surface grinding machines.
Features
No electricity required to keep the chuck ON. All metal top plate of brass and steel lamination provides full active area. Variable power makes it possible to adjust the magnetic force. Holds all type and sizes of work pieces. No heat built up, no deformation provides high precision accuracy.
Chucks with long pole configuration are also available.
These chucks are also available in long pole design and the ordering code for the same is 13106. Large area can be arranged by multiple mounting of chucks side by side which can be operated by a single controller. Special purpose chucks can also be designed to suit particular applications. Pole pitch of 2mm (1.5+0.5) can be made at extra cost.
Art No. 13105.01 13105.02 13105.03 13105.04 13105.05 13105.06 13105.07 13105.08 13105.09 13105.10 13105.11 13105.12 13105.13 13105.14 13105.15 13105.16 13105.17 13105.18 13105.19 13105.20
W 150
L 300 450 500 600 600 750 1000 1500 600 750 900 1000 1200 1500 600 900 750 1000 2000 750
Pole Pitch
Controller
200
80
250
6.5 (5+1.5)
93101.01
300
85
400
500 600
93101.02 93101.01
Page 28
ART 13107
EPCUBE
EPCUBE Square pole Rectangular Magnetic chuck
Applications
Specially made for Horizontal Machining Centers. Achievement of total flexibility to clamp work pieces of different shapes and sizes, even larger than those of the clamping area. Easily integrated with pallet clamping and FMS system.
Features
Unobstructed movement of the cutter during machining, as all five faces of the job can be machined at the same setting. Single or multiple work pieces get clamped ergonomically and easily by the operator outside the machining area.
Power connection from detachable bayonet connector, position can be changed.
Art No. 13107.01 13107.02 13107.03
W 475 625
L 425 595 665
T 180 200 200
H 600 780 860
No. Of Poles 16 24 42
Controller 93101.01
Page 29
EPRADIAL
ART 13201
Features
ID, OD and face machining in one setup
Perfect safety in case of power failure. No electricity needed to keep the Magnetic chuck ON. Power from all poles transferred to rings/plates held in centre. High resistance to coolant. High mechanical rigidity and proven robustness. High resistance to both axial and radial forces enabling application of heavy cuts
Mobile Extension Block Fixed Pole Extension
Applications
Detachable Bayonet plug for Power Supply
Clamps ferromagnetic rings on vertical and horizontal turning lathes. Radially movable location blocks will help to position and secure work pieces (bearing rings, thrust bearings, etc.); this is also necessary for clearance of the cutting tool or wheel. Mobile Pole extensions ensures perfect clamping of irregular work pieces and machining it flat & parallel.
CHUCK JAW CLAMPING
RADIAL POLE CLAMPING

F
F
Radial Clamping - can machine OD + Face a time.
For power connection bayonet connector is recommended when the chuck is intended to be used in different machines. Carbon Brush Holder with brass collector slip rings is fitted on the machine spindle for power supply. It is recommended when the chuck is for a specific machine.
Fixed Moving pole extension projects the job up from the holding face thus giving way for tool to pass through the ID/ OD.
Axail Clamping - can machine OD or ID at a time.
Art No. 13201.01 13201.02 13201.03 13201.04 13201.05 13201.06 13201.07 13201.08 13201.09 13201.10 13201.11
D 300 450 500 600 800 1000 1250 1500 1750 2000 2500
B 90 150 175 200 250 250 300 500 500 500 600
Controller
90
93101.01
100 110 115
93101.02
93101.04
Page 30
EPRAIL
ART NO. 13110
Heavy Duty EPM systems for Rail Machining
Features
Applications
A EPRAIL system is composed using a series of modular elements with approx. 1000 mm length each, in order to build up magnetic tables for different types of machines and lengths of rail to be machined. Each EPRAIL module has independent magnetic sectors right angle placed to clamp respectively the foot and the web of the rail.
High clamping force. Perfect alignment of the rail. Accurate and uniform clamping. Complete machining in only 2 set-ups. Absence of machining vibrations. Low tools consumption. High stock removal. Superior accuracies and finishing. Ergonomic and practical use. Easy chips removal. Energy saving. Different Profiles of rails can be clamped on same magnet using pole extensions.
Art No. 13110.01
W 390
L 1080
H 268
Controller 93101.05
Page 31
EAST COAST MAGNETS PRIVATE LIMITED 100% EOU

44/1/6, Phase 1, I.D.A. Jeedimetla, Hyderabad - 55, India Ph.: (91-40) 2309 8262 Fax: (91-40) 2309 8261 E-mail: [email protected] Website: www.sardamagnets.com
EAST COAST ENTERPRISERS LIMITED

33, Brabourne Road, Kolkata - 01, India Ph.: (91-33) 2242 1796 Fax: (91-33) 2242 6568 E-mail: [email protected] Website: www.sardamagnets.com
Designed by : R2
Printed at : Kalajyothi

Magnetic Chuck All

Uploaded by

Copyright:

Available Formats

Magnetic Chuck All

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Magnetic Chuck All

Uploaded by

Copyright:

Available Formats

Introduction to ECEL

Goals and Vision

Permanent Magnetic Chucks

Permanent Magnetic Chucks

All dimensions are in mm.

Permanent Magnetic Chucks

All dimensions are in mm.

Permanent Magnetic Chucks

All dimensions are in mm.

Permanent Magnetic Chucks

All dimensions are in mm.

Permanent Magnetic Chucks

All dimensions are in mm.

Art No. 11106.01 11106.02

Working Size W L 200 430 300 600

Permanent Magnetic Chucks

ART NO. 11202

All dimensions are in mm.

Art No. 11202.01 11202.02 11202.03

D 100 120 150 180 200 250 300 350 400

11202.04 11202.05 11202.06 11202.07 11202.08 11202.09

Permanent Magnetic Chucks

ART NO. 11203

Fine Pole Round Magnetic Chuck

Back plate with tapped hole can be made on request.

Art No. 11203.01 11203.02 11203.03 11203.04 11203.05 11203.06

D 200 250 300 350 400 450

Permanent Magnetic Chucks

All dimensions are in mm.

H Typical Turning Operation 54

Permanent Magnetic Chucks

All dimensions are in mm.

Permanent Magnetic Sine Table

Art No. 11107.01 11107.02 11107.03 11107.04 11107.08

A 225 200 350 500 660

B 100 150 150 150 300

D 75 100 100 100 150

E 175 150 300 450 600

Sine table with other style of chuck is also made.

Wide range of work pieces can be used by tilting in length,

Art No. 11108.01 11108.02 11108.03 11108.04

A 230 205 355 505

B 150 200 200 200

C 120 120 125 125

D 100 150 150 150

E 175 150 300 450

F 75 100 100 100

G 150 100 250 350

Pole Pitch 2 (1.5+0.5)

Electro Magnetic Chucks

Long pole Series

All dimensions are in mm.

900 1000 1200 750 1000 1500 2000 750 1000

Electro Magnetic Chucks

Long pole Series

All dimensions are in mm.

12103.19 12103.20 12103.21 12103.22 12103.23 12103.24

Electro Magnetic Chucks

All dimensions are in mm.

Electro Magnetic Chucks