Scribd Logo
Upload

Welcome to Scribd!

  • 27 views

    Mix Designs

    Uploaded by

    Jerry Tom
    The document provides mix design details for M25 and M35 grade concrete as per Indian standards IS 10262 and IS 456. For the M25 mix, the target strength is 32 MPa with a water-cement ratio of 0.48 and cement content of 388 kg/cum. The fine aggregate content is 796 kg and coarse aggregate is 1056 kg. For the M35 mix, the target strength is 43 MPa with a water-cement ratio of 0.38 and cement content of 491 kg/cum. The fine aggregate content is 756 kg and coarse aggregate is 1001 kg. Crumb rubber is then substituted partially for fine aggregate at 5%, 10% and 15% levels for both mixes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Mix Designs

    Uploaded by

    Jerry Tom
    27 views6 pages
    The document provides mix design details for M25 and M35 grade concrete as per Indian standards IS 10262 and IS 456. For the M25 mix, the target strength is 32 MPa with a water-cement ratio of 0.48 and cement content of 388 kg/cum. The fine aggregate content is 796 kg and coarse aggregate is 1056 kg. For the M35 mix, the target strength is 43 MPa with a water-cement ratio of 0.38 and cement content of 491 kg/cum. The fine aggregate content is 756 kg and coarse aggregate is 1001 kg. Crumb rubber is then substituted partially for fine aggregate at 5%, 10% and 15% levels for both mixes.

    Original Title

    MIX DESIGNS

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides mix design details for M25 and M35 grade concrete as per Indian standards IS 10262 and IS 456. For the M25 mix, the target strength is 32 MPa with a water-cement ratio of 0.48 and cement content of 388 kg/cum. The fine aggregate content is 796 kg and coarse aggregate is 1056 kg. For the M35 mix, the target strength is 43 MPa with a water-cement ratio of 0.38 and cement content of 491 kg/cum. The fine aggregate content is 756 kg and coarse aggregate is 1001 kg. Crumb rubber is then substituted partially for fine aggregate at 5%, 10% and 15% levels for both mixes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    27 views6 pages

    Mix Designs

    Uploaded by

    Jerry Tom
    The document provides mix design details for M25 and M35 grade concrete as per Indian standards IS 10262 and IS 456. For the M25 mix, the target strength is 32 MPa with a water-cement ratio of 0.48 and cement content of 388 kg/cum. The fine aggregate content is 796 kg and coarse aggregate is 1056 kg. For the M35 mix, the target strength is 43 MPa with a water-cement ratio of 0.38 and cement content of 491 kg/cum. The fine aggregate content is 756 kg and coarse aggregate is 1001 kg. Crumb rubber is then substituted partially for fine aggregate at 5%, 10% and 15% levels for both mixes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    Mix Design as per IS 10262:2019 & IS 456:2000:

     Type of Cement : OPC 53


     Maximum Nominal Size of Aggregate : 10 mm
     Maximum Cement Content : As per IS-456
     Maximum W/C Ratio : As per IS-456
     Workability : 75 mm Slump
     Exposure Condition : Moderate
     Specific Gravity of Cement : 2.95
     Specific Gravity of Coarse Aggregate : 2.87
     Specific Gravity of Fine Aggregate : 2.66
     Type of Concrete : RCC

    Concrete Mix Design (M 25)

    1 Target Strength for Mix Proportion


    (i) f’ck = fck + 1.65 S or, (ii) fck + X, whichever is higher [As per Cl. 4.2 of IS-10262-2019]
    As per Table 1 & 2, IS-10262-2019, X = 5.5 and S = 4.0
    Hence, (i) f’ck = 25 + 1.65 x 4.0 = 31.6
    (ii) f’ck= 25 + 5.5 = 30.5
    So, f’ck = 32 MPa (N / mm2) is adopted.

    2 Selection of Water Cement Ratio (W/C)


    From fig. 1 of IS-10262-2019, for Target Strength 32 MPa & OPC 53 Cement using Curve 2 the W/C Ratio
    required: 0.53
    Check:
    From Table 5, IS-456-2000, Maximum W/C Ratio for Moderate Exposure Condition and M 25 RCC is 0.5.
    Hence Adopted W/C Ratio is 0.48

    3 Selection of Water Content (W.C)


    As per Workability requirement of 75 mm Slump, Average Slump required = 75 mm
    As per Table 4 of IS 10262-2019 for 10 mm Nominal Maximum Size of aggregate & 50 mm Slump, the
    Water Content per Cum of Concrete = 208 kg.
    Now, as per Cl. 5.3 of IS-10262-2019, for every 25 mm increase in Slump above 50 mm, the Water Content
    is to be increased by 3%

    Estimated Water Content for 75 mm Slump = 208+(75-50)/25*3/100*208 = 214.24 kg of water per Cum of
    Cement.
    For addition of 0.8% Superplasticizer, water reduction = 13% of 214.24 = 27.85 kg of water per Cum of
    Cement.
    Final Water Content for 75 mm Slump = 214.24 - 27.85 = 186.39 kg of water per Cum of Cement

    4 Selection of Cement Content (C.C)


    For, W/C Ratio = 0.48, Water Content = 186.39 kg / Cum
    Cement Content = 186.39 / 0.48 = 388.31 kg of Cement
    Check:
    As per Table 5 of IS-456-2000, Minimum Cement Content for RCC in Moderate Exposure Condition & 20
    mm Maximum Aggregate Size = 300 kg / Cum
    Now, as per Table 6 of IS-456-2000, for 10 mm Nominal Maximum Size of Aggregate adjustment to
    minimum Cement Content = +40 kg / Cum
    Hence, Minimum Cement Content required = 340 kg / Cum
    Calculated Cement Content (388.31) > Required Cement Content (340)
    Cement Content of 388.31 kg / Cum of Concrete is adopted

    5 Determination of Air Content (A.C)


    As per Cl. 5.2, Table 3 of IS-10262-2019, Entrapped Air Content for 10 mm Nominal Maximum Size of
    aggregate is = 1.5% of Volume of Concrete

    6 Estimation of Proportion of Volume of Coarse & Fine Aggregate (CA & FA)
    From Table 5 of IS-10262-2019 for W/C Ratio 0.5 and 10mm Nominal Maximum Size of Aggregate and
    Zone-II Sand, Volume of Coarse aggregate per Total Volume of Aggregate = 0.50
    But, the adopted W/C Ratio is 0.48
    Now, from Cl. 5.5.1 of IS-10262-2019, we know that the Volume of CA per Total Volume of Aggregate is
    increased by 0.01 for decrease in W/C Ratio by every 0.05
    So, the Corrected Volume of CA per total Volume of Aggregate = 0.50 + 0.01 x (0.50-0.48)/0.05 = 0.504
    Hence Adopted Ratio of CA = 0.55.

    7 Mix Calculation
    Volume of Concrete (M 25) = 1 Cum
    (i) Volume of Air in Wet Concrete (a) = 1.0% of 1 Cum = 0.01 Cum
    (ii) Volume of Cement in Wet Concrete (b) = (Mass of Cement) / (Sp. Gr. Of Cement) x 1/1000 = 388.31
    /2.95 x 1/1000 = 0.13163 Cum
    (iii) Volume of Water in Wet Concrete (c) = (Mass of Water) / (Sp. Gr. Of Water) x 1/1000 = 186.39 /1 x
    1/1000 = 0.18639 Cum
    (iv) Volume of Aggregate in Wet Concrete (d) = (a-b-c) = (1-0.01-0.13163-0.18639) Cum = 0.67198 Cum

    (v) Mass of Coarse Aggregate (CA) = (d) x Proportion of Volume of CA per Total Volume of Aggregate) x
    (Sp. Gr. of CA x 1000 = 0.67198 x 0.55 x 2.87 x 1000 kg = 1060.72 kg
    (vi) Mass of Fine Aggregate (CA) = (d) x (1 - Proportion of Volume of CA per Total Volume of Aggregate)
    x (Sp. Gr. of FA x 1000 = 0.67198 x (1-0.55) x 2.66 x 1000 kg = 804.36 kg

    8 Mix Proportion
    Cement : FA : CA = 388.31 : 804.36 : 1060.72 = 1: 2.07 : 2.73 and the W/C = 0.48
    Water Correction applied to dry Aggregates (To make SSD Conditioned):
    For Sand (FA) = 804.36 x 1% = 8.0436 kg
    For Stone Chips (CA) = 1060.72 x 0.5% = 5.3036 kg
    Extra Water Requirement = 8.044 + 5.3036 = 13.348 kg

    Final Mix Proportions per 1m3: (in kg)


    Cement 388.31
    Water 199.738
    FA 796.32
    CA 1055.416
    Concrete Mix Design (M 35)

    1 Target Strength for Mix Proportion


    (i) f’ck = fck + 1.65 S or, (ii) fck + X, whichever is higher
    As per Table 1 & 2, IS-10262-2019, X = 6.5 and S = 5.0
    Hence, (i) f’ck = 35 + 1.65 x 5.0 = 43.25
    (ii) f’ck = 35 + 6.5 = 41.5
    So, f’ck = 43.25 MPa (N / mm2) is adopted.

    2 Selection of Water Cement Ratio (W/C)


    From fig. 1 of IS-10262-2019, for Target Strength 43.25 MPa & PPC Cement using Curve 2 the W/C Ratio
    required: 0.43
    Check:
    From Table 5, IS-456-2000, Maximum W/C Ratio for Moderate Exposure Condition and M 35 RCC is 0.45.
    Hence Adopted W/C Ratio is 0.38.

    3 Selection of Water Content (W.C)


    As per Workability requirement of 75 mm Slump, Average Slump required = 75 mm
    As per Table 4 of IS 10262-2019 for 10 mm Nominal Maximum Size of aggregate & 50 mm Slump, the
    Water Content per Cum of Concrete = 208 kg.
    Now, as per Cl. 5.3 of IS-10262-2019, for every 25 mm increase in Slump above 50 mm, the Water Content
    is to be increased by 3%

    Estimated Water Content for 75 mm Slump = 208+(75-50)/25*3/100*208 = 214.24 kg of water per Cum of
    Cement.
    For addition of 0.6% Superplasticizer, water reduction = 13% of 214.24 = 27.85 kg of water per Cum of
    Cement.
    Final Water Content for 75 mm Slump = 214.24 - 27.8512 = 186.39 kg of water per Cum of Cement

    4 Selection of Cement Content (C.C)


    For, W/C Ratio = 0.38, Water Content = 186.39 kg / Cum
    Cement Content = 186.39 / 0.38 = 490.5 kg of Cement
    Check:
    As per Table 5 of IS-456-2000, Minimum Cement Content for RCC in Moderate Exposure Condition & 20
    mm Maximum Aggregate Size = 300 kg / Cum
    Now, as per Table 6 of IS-456-2000, for 10 mm Nominal Maximum Size of Aggregate adjustment to
    minimum Cement Content = +40 kg / Cum
    Hence, Minimum Cement Content required = 340 kg / Cum
    Calculated Cement Content (490.5) > Required Cement Content (340)
    Cement Content of 490.5 kg / Cum of Concrete is adopted

    5 Determination of Air Content (A.C)


    As per Cl. 5.2, Table 3 of IS-10262-2019, Entrapped Air Content for 10 mm Nominal Maximum Size of
    aggregate is = 1.5% of Volume of Concrete

    6 Estimation of Proportion of Volume of Coarse & Fine Aggregate (CA & FA)
    From Table 5 of IS-10262-2019 for W/C Ratio 0.5 and 10mm Nominal Maximum Size of Aggregate and
    Zone-II Sand, Volume of Coarse aggregate per Total Volume of Aggregate = 0.50
    But, the adopted W/C Ratio is 0.38
    Now, from Cl. 5.5.1 of IS-10262-2019, we know that the Volume of CA per Total Volume of Aggregate is
    increased by 0.01 for decrease in W/C Ratio by every 0.05
    So, the Corrected Volume of CA per total Volume of Aggregate = 0.50 + 0.01 x (0.50-0.38)/0.05 = 0.524
    Hence Adopted Ratio of CA = 0.55.

    7 Mix Calculation
    Volume of Concrete (M 35) = 1 Cum
    (i) Volume of Air in Wet Concrete (a) = 1.0% of 1 Cum = 0.01 Cum
    (ii) Volume of Cement in Wet Concrete (b) = (Mass of Cement) / (Sp. Gr. Of Cement) x 1/1000 = 490.5
    /2.95 x 1/1000 = 0.16627 Cum
    (iii) Volume of Water in Wet Concrete (c) = (Mass of Water) / (Sp. Gr. Of Water) x 1/1000 = 186.39 /1 x
    1/1000 = 0.18639 Cum
    (iv) Volume of Aggregate in Wet Concrete (d) = (a-b-c) = (1-0.01-0.16627-0.18639) Cum = 0.63734 Cum
    (v) Mass of Coarse Aggregate (CA) = (d) x Proportion of Volume of CA per Total Volume of Aggregate) x
    (Sp. Gr. of CA x 1000 = 0.63734 x 0.55 x 2.87 x 1000 kg = 1006.04 kg
    (vi) Mass of Fine Aggregate (CA) = (d) x (1 - Proportion of Volume of CA per Total Volume of Aggregate)
    x (Sp. Gr. of FA x 1000 = 0.63734 x (1-0.55) x 2.66 x 1000 kg = 762.9 kg

    8 Mix Proportion
    Cement : FA : CA = 490.5 : 762.9 : 1006.04 = 1: 1.56 : 2.05 and the W/C = 0.38

    Water Correction applied to dry Aggregates (To make SSD Conditioned):


    For Sand (FA) = 762.9 x 1% = 7.629 kg
    For Stone Chips (CA) = 1006.04 x 0.5% = 5.0302 kg
    Extra Water Requirement = 7.629 + 5.03 = 12.659 kg
    Final Mix Proportions per 1m3: (in kg)
    Cement 490.5
    Water 199.049
    FA 755.271
    CA 1001.01

    MIX PROPORTIONS AS PER 1 M3 CONCRETE

    Crumb Rubber
    MIX NAME Cement (kg) Water (kg) FA (kg) CA (kg)
    Particle (kg)
    M25 (CONT. MIX) 388.31 199.738 796.316 1055.416 0
    M25 + 5% RUBBER 388.31 199.738 756.5002 1055.416 39.8158
    M25 + 10% RUBBER 388.31 199.738 716.6844 1055.416 79.6316
    M25 + 15% RUBBER 388.31 199.738 676.8686 1055.416 119.4474

    M35 (CONT. MIX) 490.5 199.049 755.271 1001.01 0


    M35 + 5% RUBBER 490.5 199.049 717.50745 1001.01 37.76355
    M35 + 10% RUBBER 490.5 199.049 679.7439 1001.01 75.5271
    M35 + 15% RUBBER 490.5 199.049 641.98035 1001.01 113.29065

    You might also like