CMTD42M

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CMTD42M-F

Compact Module - Thermodynamic TrapFull Version (with 3 valves)

Description
The Forbes Marshall Compact Module Thermodynamic
Trap, CMTD42M-F, is a compact thermodynamic trap
module designed with an in built bypass valve, a trap
vent valve and a trap test valve for steam applications
upto 42 bar g. Replaceable trap internals and inbuilt
strainer eases inline maintenance. The CMTD42M-F
has an integral upstream and downstream piston valve,
which isolates the upstream piping of the steam trap.

Sizes and Pipe Connections


DN 15, 20 Socket weldable end connection.
(Available with # 150,300,600 weld on flanges on
request)
Note: Available with IBR certificate on request

Limiting Conditions Dimensions / Weight (approx.) in mm and kg


(Valves in closed condition)
PMA Max. allowable pressure 63 bar g at 100°C
TMA Max. allowable temperature 425°C at 42 bar g Size A B C D E F G H Wt. (kg)
PMO Max. operating pressure 42 bar g
TMO Max. operating temperature 425°C at 42 bar g DN15 117 166 255 54 20 51 140 45 6.5
Minimum operating temperature 0°C
DN 20 117 166 255 54 20 51 140 45 6.5
Max. operating back pressure 80% of upstream
pressure
Cold hydraulic test pressure 84 bar g

Operating Range

425
400
Temperature ºC

300

200 Steam
saturation
100 curves
0
0 20 40 42 63
Pressure (bar g)
The product must not be used in this region

The product should not be used in this region


or beyond its operating range as damage to
the internals may occur.

Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com


6

31
7

5 27
32
11 12
26
2
3 25
9 33
34
4
40 30
10

15
4
3
16 1
14
5
17
36
5 21
8 22
6 18
20
19
23 28
5
37 24
38 29

Material

Sr. No Part Material Sr. No Part Material


1 Body ASTM A105 21 DV2 Lock Nut ASTM A276 Gr 410
2 Bonnet ASTM A105 22 DV2 Sealing Stack SS 304 + Graphite
3 DV1 Spacer ASTM A276 Gr 410 23 DV2 Bonnet ASTM A276 Gr410
4 DV1 Sealing Stack SS 304 + graphite 24 DV2 Hex Knob SG Iron 400/15 A
5 Plain Washer SS 304 25 Seat Tool Steel AISI D2
6 Hex Lock Nut SS 304 26 Disc Tool Steel AISI D2
7 Hand Wheel SG Iron 400/15A 27 Top Cover ASTM A105
8 Hex Nut LH SS304 28 Screen SS 304
9 Stem Piston ASTM A276 Gr 316 29 Strainer Cap ASTM 743 GR CA 40
10 M8 Stud ASTM A193 B7 30 Stud ASTM A193 B7
11 Belleville Washer Spring Steel 31 Nut ASTM 194 2H
12 Hex Nut ASTM 194 2H 32 Top Cover Gasket SS304 + graphite
13* DV1 Plain Washer SS 304 33 Inner Seat Gasket SS304 + graphite
14 DV1 Stem Piston ASTM A276 Gr 316 34 Outer Seat Gasket SS304 + graphite
15 DV1 Lock Nut ASTM A276 Gr 410 35 Nameplate SS 304
16 DV1 Bonnet ASTM A276 Gr 410 36 DV1 Direction Plate SS 304
17 DV1 Hex Knob SG Iron 400/15A 37 DV2 Direction Plate SS 304
*Item not shown

18 DV2 Spacer ASTM A276 Gr 410 38 DV3 Direction Plate SS 304


19 DV2 Stem Piston ASTM A276 Gr 316 39* Rivet SS 304
20 DV2 Plain Washer SS 304 40 Ferrule SS 304
Capacity Chart Maintenance
800
To clean or replace strainer screen
Access to the strainer screen can be obtained by removing
700 DN 20 strainer cap. Remove strainer screen, fit new or cleaned
Discharge capacity (kg/hr)

600 strainer screen into recess of the cap. A new gasket should
DN 15
be fitted and the cap screwed into the body. The use of a
500
thread lubricant is recommended.
400
To replace the cover studs
300 After removing old cover studs, fit new cover studs. The use
200
of a thread lock (high temperature grade) is recommended.

100
Spares List
0
1 6 11 16 21 26 31 36 41 Description Part No.
Differential pressure (bar g) Spare Isolation Valve Internals Set (Sealing
1 3,4,9
Stack, Spacer, Stem-Piston)
How to Order Spare for trap isolation valve/ trap bypass Refer
Example: 1 No. DN 15 CMTD42M-F Compact Module - 2 valve (DV1) Extractor Tool and Insertor Tool user
manual
Thermodynamic Trap - Full Version (with 3 valves), socket
weld able end connections, IBR DV1 Spare Kit ( Dome Nut, M6 Plain Washer,
3 M6 Hex Nut, Sealing stack,Spacer,Stem- 3,4,5,
Piston) 6,8,9
Installation
Ensure the following for the CMTD42M-F to operate Spare Sealing Stack for isolation valve and
correctly and remove condensate effectively. 4 trap bypass valve (Dv1) 4
1.The CMTD42M-F is installed with flow in the direction of
5 CMTD42M-F Top Cover Stud and Nut Set 30, 31
the arrow. Flow to be horizontal.
6 15NB CMTD42M-F Seat, Disc 25, 26
2.Ensure that there is sufficient access to the hand-wheel to
allow proper operation of both upstream and downstream 7 20NB CMTD42M-F Seat, Disc
25, 26
isolation valves. 8 CMTD42M-F Strainer Screen 28
3.Ensure that there is sufficient access to the strainer to 9 CMTD42M-F Top Cover and Seat Gasket 32,33,34
allow it to be cleaned periodically. 10 Trap vent valve (DV2) and trap test valve 6,8,18,
4.Allow sufficient access for the bypass valve, trap vent and (DV3) Internals Set 19,20,22
trap test valve to operate.
11 Trap vent valve (DV2) and trap test valve Refer
5.Ensure all the valves are either full opened or tightly shut, user
(DV3) Extractor and Insertor Tool manual
and never kept partially open / crack open.
After 24 hours in service the cover nuts should be checked
for tightness. Separate user manual which comes along Recommended Tightening Torques
with the product gives full details.
Description Torque (Nm)

Bypass valve, trap vent valve and trap test valve M8 Nuts (12) 10
Maintenance M6 LH (8) 0.1
Lubricate valve frequently with Molykote M30 oil or 32 A/F (29) 142-158
equivalent. Lubricate the stem piston and bonnet threading
M10x1.5 Studs (30) 20-25
of drain valves DV1. Operate the valves after lubrication.
17 A/F Nuts (19) 45-50

Forbes Marshall USA (FM USA Inc.) Forbes Marshall Canada Inc. Forbes Marshall Pvt. Ltd.
480 South California Avenue, Unit 102 2425 Matheson Blvd East, 8th Floor B-85, Phase II, Chakan Indl.
Palo Alto, CA 94306 Mississauga, ON L4W 5K4 Area, Sawardari,
Forbes Marshall P: 650-327-4227 P: 905-361-2880 Chakan, Tal. Khed.
Krohne Marshall F: 650-327-4127 F: 905-361-6401 Dist. Pune - 410 501, India
Forbes Marshall Arca Tel. 91(0)2135-393400
Codel International Email : fm.northamerica@forbesmarshall.com www.forbesmarshall.com
Forbes Solar
All contents herein are the property of Forbes Marshall Private Limited (“FMPL”) or Forbes Marshall Steam Systems Private Limited
Forbes Vyncke (“FMSSPL”), as the case may be, and having protection under the intellectual property rights. Any reproduction, distribution or disclosure
Forbes Marshall Steam Systems without prior written permission is prohibited. Information in this document is subject to change without notice.

DOC# FMSS/0316/TIS-CMTD42M-F/V3.R0
CMTD42M-S
Compact Module - Thermodynamic Trap Standard Version

Description Dimensions / Weight (approx.) in mm and kg


The Forbes Marshall Compact Module Thermodynamic (Valves in closed condition)
Trap, CMTD42M-S, is a compact thermodynamic trap Size A B C D E F G H Weight
module designed with an in built upstream isolation piston 15NB 115 151 191 84 20 51 140 45 4.9 Kg
valve and bypass valve for steam application up to 42 bar g. 20NB 115 151 191 84 20 51 140 45 4.9 Kg
Replaceable trap internals and inbuilt strainer eases online
maintenance. It comes with diffuser which gives smooth Withdrawal
Distance C
discharge and Isotub eliminates effects on performance

F
irrespective of climatic conditions.

Sizes and Pipe Connections A

DN 15, 20 Socket weldable,Screwed end connection.


(Available with class 150, 300, 600 weld on flanges on
request)
Note: Available with IBR certificate on request. D

Limiting Conditions B
E

Withdrawal
Distance

PMA Max. allowable pressure 63 bar g at 100°C


TMA Max. allowable temperature 425°C at 42 bar g
PMO Max. operating pressure 42 bar g
TMO Max. operating temperature 425°C at 42 bar g
Minimum operating temperature 0°C
Max. operating back pressure 80% of upstream
pressure
Cold hydraulic test pressure 84 bar g
(IBR Requirement)

Operating Range

H G
425
Temperature ºC

400
300

200 Steam
saturation
100 curves
0
0 20 40 42 63
Pressure bar g

The product must not be used in this region


The product should not be used in this region or beyond
its operating range as damage to the internals may occur.

Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com


Material

Sr. No Part Material Sr. No Part Material


1 Body ASTM A105 17 DV1 Hex Knob SG Iron 400/15 A
(ASTM A 536)
2 Bonnet ASTM A105
3 DV1 Spacer ASTM A276 Gr 410 18 Seat Tool Steel AISI D2
4 DV1 Sealing Stack SS 304 + graphite 19 Disc Tool Steel AISI D2
5 Plain Washer SS 304 20 Top Cover ASTM A105
6 Diffuser SS 304 21 Screen SS 304
7 Hand Wheel SG Iron 400/15A 22 Strainer Cap BS 3146 PART2 ANC2
(ASTM A536)
23 Stud ASTM A193 B7

8 Cleeve Lock Nut LH SS304 24 Nut ASTM 194 2H

9 Stem Piston ASTM A276 Gr 316 25 Top Cover Gasket SS304 + graphite

10 M8 Stud ASTM A193 B7 26 Inner Seat Gasket SS304 + graphite

11 Belleville Washer Spring Steel 27 Outer Seat Gasket SS304 + graphite

12 Hex Nut ASTM 194 2H 28 Nameplate SS 304

13 DV1 Plain Washer SS 304 29 DV1 Direction Plate SS 304

14 DV1 Stem Piston ASTM A276 Gr 316 30 Rivet SS 304

15 DV1 Lock Nut ASTM A276 Gr 410 31 Ferrule SS 304

16 DV1 Bonnet ASTM A276 Gr 410 32 ISOTUB SS 304

Note: Material specification mentioned in bracket are for reference only.


Capacity Chart Maintenance
To clean or replace strainer screen
Access to the strainer screen can be obtained by removing
800
strainer cap. Remove strainer screen, fit new or cleaned
700 20NB strainer screen into recess of the cap. A new gasket should
Discharge capacity Kg/hr

be fitted and the cap screwed into the body. The use of a
600 thread lubricant is recommended.
15NB
To replace the cover studs
500
After removing old cover studs, fit new cover studs. The
400 use of a thread lock (high temperature grade) is
recommended.
300 Bypass valve maintenance
Lubricate valve frequently with Molykote M30 oil or
200
equivalent. Lubricate the stem piston and bonnet
100 threading.Operate the valves after lubrication.
0
1 6 11 16 21 26 31 36 41
Recommended Tightening Torques
Differential pressure bar g Part
Item No. Torque(Nm)
22 142-158
How to Order
23 20-25
Example:DN15 CMTD42M-S Compact Module -
Thermodynamic Trap - Standard Version socket weld able 24 45-50
end connections,IBR 12 10
Cleeve lock nut 0.1

Installation
Ensure the following for the CMTD42M-S to operate correctly Spares List
and remove condensate effectively.
Description Part No.
1. The CMTD42M-S is installed with flow in the direction of the
arrow. Flow to be horizontal. 1 Spare Isolation Valve Internals Set 3,4,9

2. Ensure that there is sufficient access to the hand-wheel to Spare for trap isolation valve/ trap Refer
allow proper operation of upstream isolation valves. 2 user
bypass valve (DV1) Extractor Tool and manual

3. Ensure that there is sufficient access to the strainer to allow DV1 Spare Kit ( Dome Nut, M6 Plain
strainer to be cleaned periodically. 3 3,4,5,
Washer, M6 Hex Nut, Sealing 8,9
stack,Spacer,Stem-Piston)
4. Allow sufficient access for the bypass valve
Spare Sealing Stack for isolation valve
4 4
5. Ensure all the valves are either full opened or tightly shut and trap bypass valve (DV1)
and never kept partially open/crack open.
5 CMTD42M-S Top Cover Stud and Nut Set 23 , 24
After 24 hours in service the cover nuts should be checked for 6 15NB CMTD42M-S Seat, Disc 18 , 19
tightness. A separate user manual which comes along with
7 20NB CMTD42M-S Seat, Disc 18 , 19
the product gives full details.
8 CMTD42M-S Strainer Screen 21

9 CMTD42M-S Top Cover and Seat Gasket 25,26,27

Forbes Marshall USA (FM USA Inc.) Forbes Marshall Canada Inc. Forbes Marshall Pvt. Ltd.
480 South California Avenue, Unit 102 2425 Matheson Blvd East, 8th Floor B-85, Phase II, Chakan Indl.
Palo Alto, CA 94306 Mississauga, ON L4W 5K4 Area, Sawardari,
Forbes Marshall P: 650-327-4227 P: 905-361-2880 Chakan, Tal. Khed.
Krohne Marshall F: 650-327-4127 F: 905-361-6401 Dist. Pune - 410 501, India
Forbes Marshall Arca Tel. 91(0)2135-393400
Codel International Email : fm.northamerica@forbesmarshall.com www.forbesmarshall.com
Forbes Solar
All contents herein are the property of Forbes Marshall Private Limited (“FMPL”) or Forbes Marshall Steam Systems Private Limited
Forbes Vyncke (“FMSSPL”), as the case may be, and having protection under the intellectual property rights. Any reproduction, distribution or disclosure
Forbes Marshall Steam Systems without prior written permission is prohibited. Information in this document is subject to change without notice.

DOC# FMSS/0316/TIS-CMTD42M-S/V3.R0

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