CMTD42M
CMTD42M
CMTD42M
Description
The Forbes Marshall Compact Module Thermodynamic
Trap, CMTD42M-F, is a compact thermodynamic trap
module designed with an in built bypass valve, a trap
vent valve and a trap test valve for steam applications
upto 42 bar g. Replaceable trap internals and inbuilt
strainer eases inline maintenance. The CMTD42M-F
has an integral upstream and downstream piston valve,
which isolates the upstream piping of the steam trap.
Operating Range
425
400
Temperature ºC
300
200 Steam
saturation
100 curves
0
0 20 40 42 63
Pressure (bar g)
The product must not be used in this region
31
7
5 27
32
11 12
26
2
3 25
9 33
34
4
40 30
10
15
4
3
16 1
14
5
17
36
5 21
8 22
6 18
20
19
23 28
5
37 24
38 29
Material
600 strainer screen into recess of the cap. A new gasket should
DN 15
be fitted and the cap screwed into the body. The use of a
500
thread lubricant is recommended.
400
To replace the cover studs
300 After removing old cover studs, fit new cover studs. The use
200
of a thread lock (high temperature grade) is recommended.
100
Spares List
0
1 6 11 16 21 26 31 36 41 Description Part No.
Differential pressure (bar g) Spare Isolation Valve Internals Set (Sealing
1 3,4,9
Stack, Spacer, Stem-Piston)
How to Order Spare for trap isolation valve/ trap bypass Refer
Example: 1 No. DN 15 CMTD42M-F Compact Module - 2 valve (DV1) Extractor Tool and Insertor Tool user
manual
Thermodynamic Trap - Full Version (with 3 valves), socket
weld able end connections, IBR DV1 Spare Kit ( Dome Nut, M6 Plain Washer,
3 M6 Hex Nut, Sealing stack,Spacer,Stem- 3,4,5,
Piston) 6,8,9
Installation
Ensure the following for the CMTD42M-F to operate Spare Sealing Stack for isolation valve and
correctly and remove condensate effectively. 4 trap bypass valve (Dv1) 4
1.The CMTD42M-F is installed with flow in the direction of
5 CMTD42M-F Top Cover Stud and Nut Set 30, 31
the arrow. Flow to be horizontal.
6 15NB CMTD42M-F Seat, Disc 25, 26
2.Ensure that there is sufficient access to the hand-wheel to
allow proper operation of both upstream and downstream 7 20NB CMTD42M-F Seat, Disc
25, 26
isolation valves. 8 CMTD42M-F Strainer Screen 28
3.Ensure that there is sufficient access to the strainer to 9 CMTD42M-F Top Cover and Seat Gasket 32,33,34
allow it to be cleaned periodically. 10 Trap vent valve (DV2) and trap test valve 6,8,18,
4.Allow sufficient access for the bypass valve, trap vent and (DV3) Internals Set 19,20,22
trap test valve to operate.
11 Trap vent valve (DV2) and trap test valve Refer
5.Ensure all the valves are either full opened or tightly shut, user
(DV3) Extractor and Insertor Tool manual
and never kept partially open / crack open.
After 24 hours in service the cover nuts should be checked
for tightness. Separate user manual which comes along Recommended Tightening Torques
with the product gives full details.
Description Torque (Nm)
Bypass valve, trap vent valve and trap test valve M8 Nuts (12) 10
Maintenance M6 LH (8) 0.1
Lubricate valve frequently with Molykote M30 oil or 32 A/F (29) 142-158
equivalent. Lubricate the stem piston and bonnet threading
M10x1.5 Studs (30) 20-25
of drain valves DV1. Operate the valves after lubrication.
17 A/F Nuts (19) 45-50
Forbes Marshall USA (FM USA Inc.) Forbes Marshall Canada Inc. Forbes Marshall Pvt. Ltd.
480 South California Avenue, Unit 102 2425 Matheson Blvd East, 8th Floor B-85, Phase II, Chakan Indl.
Palo Alto, CA 94306 Mississauga, ON L4W 5K4 Area, Sawardari,
Forbes Marshall P: 650-327-4227 P: 905-361-2880 Chakan, Tal. Khed.
Krohne Marshall F: 650-327-4127 F: 905-361-6401 Dist. Pune - 410 501, India
Forbes Marshall Arca Tel. 91(0)2135-393400
Codel International Email : fm.northamerica@forbesmarshall.com www.forbesmarshall.com
Forbes Solar
All contents herein are the property of Forbes Marshall Private Limited (“FMPL”) or Forbes Marshall Steam Systems Private Limited
Forbes Vyncke (“FMSSPL”), as the case may be, and having protection under the intellectual property rights. Any reproduction, distribution or disclosure
Forbes Marshall Steam Systems without prior written permission is prohibited. Information in this document is subject to change without notice.
DOC# FMSS/0316/TIS-CMTD42M-F/V3.R0
CMTD42M-S
Compact Module - Thermodynamic Trap Standard Version
F
irrespective of climatic conditions.
Limiting Conditions B
E
Withdrawal
Distance
Operating Range
H G
425
Temperature ºC
400
300
200 Steam
saturation
100 curves
0
0 20 40 42 63
Pressure bar g
9 Stem Piston ASTM A276 Gr 316 25 Top Cover Gasket SS304 + graphite
be fitted and the cap screwed into the body. The use of a
600 thread lubricant is recommended.
15NB
To replace the cover studs
500
After removing old cover studs, fit new cover studs. The
400 use of a thread lock (high temperature grade) is
recommended.
300 Bypass valve maintenance
Lubricate valve frequently with Molykote M30 oil or
200
equivalent. Lubricate the stem piston and bonnet
100 threading.Operate the valves after lubrication.
0
1 6 11 16 21 26 31 36 41
Recommended Tightening Torques
Differential pressure bar g Part
Item No. Torque(Nm)
22 142-158
How to Order
23 20-25
Example:DN15 CMTD42M-S Compact Module -
Thermodynamic Trap - Standard Version socket weld able 24 45-50
end connections,IBR 12 10
Cleeve lock nut 0.1
Installation
Ensure the following for the CMTD42M-S to operate correctly Spares List
and remove condensate effectively.
Description Part No.
1. The CMTD42M-S is installed with flow in the direction of the
arrow. Flow to be horizontal. 1 Spare Isolation Valve Internals Set 3,4,9
2. Ensure that there is sufficient access to the hand-wheel to Spare for trap isolation valve/ trap Refer
allow proper operation of upstream isolation valves. 2 user
bypass valve (DV1) Extractor Tool and manual
3. Ensure that there is sufficient access to the strainer to allow DV1 Spare Kit ( Dome Nut, M6 Plain
strainer to be cleaned periodically. 3 3,4,5,
Washer, M6 Hex Nut, Sealing 8,9
stack,Spacer,Stem-Piston)
4. Allow sufficient access for the bypass valve
Spare Sealing Stack for isolation valve
4 4
5. Ensure all the valves are either full opened or tightly shut and trap bypass valve (DV1)
and never kept partially open/crack open.
5 CMTD42M-S Top Cover Stud and Nut Set 23 , 24
After 24 hours in service the cover nuts should be checked for 6 15NB CMTD42M-S Seat, Disc 18 , 19
tightness. A separate user manual which comes along with
7 20NB CMTD42M-S Seat, Disc 18 , 19
the product gives full details.
8 CMTD42M-S Strainer Screen 21
Forbes Marshall USA (FM USA Inc.) Forbes Marshall Canada Inc. Forbes Marshall Pvt. Ltd.
480 South California Avenue, Unit 102 2425 Matheson Blvd East, 8th Floor B-85, Phase II, Chakan Indl.
Palo Alto, CA 94306 Mississauga, ON L4W 5K4 Area, Sawardari,
Forbes Marshall P: 650-327-4227 P: 905-361-2880 Chakan, Tal. Khed.
Krohne Marshall F: 650-327-4127 F: 905-361-6401 Dist. Pune - 410 501, India
Forbes Marshall Arca Tel. 91(0)2135-393400
Codel International Email : fm.northamerica@forbesmarshall.com www.forbesmarshall.com
Forbes Solar
All contents herein are the property of Forbes Marshall Private Limited (“FMPL”) or Forbes Marshall Steam Systems Private Limited
Forbes Vyncke (“FMSSPL”), as the case may be, and having protection under the intellectual property rights. Any reproduction, distribution or disclosure
Forbes Marshall Steam Systems without prior written permission is prohibited. Information in this document is subject to change without notice.
DOC# FMSS/0316/TIS-CMTD42M-S/V3.R0