PI144K - Winding 311

APPROVED DOCUMENT
Technical Data Sheet
 PI144K
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Stamford industrial generators meet the requirements of Standard generators are 3-phase reconnectable with 12
BS EN 60034 and the relevant section of other ends brought out to the terminals, which are mounted at
international standards such as BS5000, VDE 0530, the non-drive end of the generator. Dedicated single
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. phase generators are also available. A sheet steel
Other standards and certifications can be considered on terminal box contains provides ample space for the
request. customers' wiring and gland arrangements. Alternative
terminal boxes are available for customers who want to fit
VOLTAGE REGULATOR additional components in the terminal box.

AS480 AVR fitted as STANDARD SHAFT & KEYS

With this self-excited system the main stator provides All generator rotors are dynamically balanced to better
power via the AVR to the exciter stator. The high than BS6861:Part 1 Grade 2.5 for minimum vibration in
efficiency semi-conductors of the AVR ensure positive operation. Two bearing generators are balanced with a
build-up from initial low levels of residual voltage. half key.
The exciter rotor output is fed to the main rotor through a APPROVED DOCUMENT
three-phase full-wave bridge rectifier. The rectifier is INSULATION / IMPREGNATION
protected by a surge suppressor against surges caused,
for example, by short circuit or out-of-phase paralleling. The insulation system is class 'H'.
The AS480 will support limited accessories, RFI All wound components are impregnated with materials and
suppession remote voltage trimmer and for the P1 range processes designed specifically to provide the high build
only a 'droop' Current Transformer (CT) to permit parallel required for static windings and the high mechanical
operation with other ac generators. strength required for rotating components.
The AVR is can be fitted to either side of the generator in
its own housing in the non-drive end bracket. QUALITY ASSURANCE

Excitation Boost System (EBS) (OPTIONAL) Generators are manufactured using production
procedures having a quality assurance level to BS EN ISO
The EBS is a single, self-contained unit, attached to the 9001.
non-drive end of the generator.
The EBS unit consists of the Excitation Boost Controller The stated voltage regulation may not be maintained in
(EBC) and an Excitation Boost Generator (EBG). Under the presence of certain radio transmitted signals. Any
fault conditions, or when the generator is subjected to a change in performance will fall within the limits of Criteria
large impact load such as a motor starting, the generator 'B' of EN 61000-6-2:2001. At no time will the steady-state
voltage will drop. The EBC senses the drop in voltage voltage regulation exceed 2%.
and engages the output power of the EBG. This
additional power feeds the generator’s excitation system, DE RATES
supporting the load until breaker discrimination can
remove the fault or enable the generator to pick up a All values tabulated on page 9 are subject to the following
motor and drive the voltage recovery. reductions

WINDINGS & ELECTRICAL PERFORMANCE 5% when air inlet filters are fitted.
3% for every 500 metres by which the operating altitude
All generator stators are wound to 2/3 pitch. This exceeds 1000 metres above mean sea level.
eliminates triplen (3rd, 9th, 15th …) harmonics on the 3% for every 5°C by which the operational ambient
voltage waveform and is found to be the optimum design temperature exceeds 40°C.
for trouble-free supply of non-linear loads. The 2/3 pitch Note: Requirement for operating in an ambient exceeding
design avoids excessive neutral currents sometimes 60°C must be referred to the factory.
seen with higher winding pitches, when in parallel with
the mains. A fully connected damper winding reduces 5% For reverse rotation
oscillations during paralleling. This winding, with the 2/3 (Standard rotation CW when viewed from DE)
pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion. NB Continuous development of our products entitles us
to change specification details without notice, therefore
they must not be regarded as binding.

Front cover drawing typical of product range.

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 PI144K
WINDING 311
CONTROL SYSTEM STANDARD AS480 AVR (SELF EXCITED)
VOLTAGE REGULATION ± 1.0 %
SUSTAINED SHORT CIRCUIT SELF EXCITED MACHINES DO NOT SUSTAIN A SHORT CIRCUIT CURRENT

CONTROL SYSTEM AS480 AVR WITH OPTIONAL EXCITATION BOOST SYSTEM (EBS)
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVE (page 8)

STATOR WINDING DOUBLE LAYER CONCENTRIC

WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.153 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 0.983 Ohms at 22°C
EXCITER STATOR RESISTANCE 22.9 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.21 Ohms PER PHASE AT 22°C
EBS STATOR RESISTANCE
APPROVED DOCUMENT 12.9 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6310 - 2RS. (ISO)
BEARING NON-DRIVE END BALL. 6306 - 2RS. (ISO)
1 BEARING 2 BEARING
WITH EBS WITHOUT EBS WITH EBS WITHOUT EBS
WEIGHT COMP. GENERATOR 193 kg 191.3 kg 196 kg 194.3 kg
WEIGHT WOUND STATOR 94 kg 94 kg 94 kg 94 kg
WEIGHT WOUND ROTOR 73.55 kg 71.85 kg 75.26 kg 73.56 kg
WR² INERTIA 0.2866 kgm2 0.2849 kgm2 0.2871 kgm2 0.2854 kgm2
SHIPPING WEIGHTS in a crate 211 kg 209.3 kg 220 kg 218.3 kg
PACKING CRATE SIZE 85 x 51 x 67 (cm) 85 x 51 x 67 (cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.135 m³/sec 286cfm 0.165 m³/sec 340 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
42.5 42.5 42.5 40.4 50 52.5 52.5 55
VALUES
Xd DIR. AXIS SYNCHRONOUS 1.98 1.79 1.66 1.41 2.51 2.36 2.16 2.07
X'd DIR. AXIS TRANSIENT 0.19 0.17 0.16 0.13 0.24 0.23 0.21 0.20
X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.09 0.17 0.16 0.15 0.14
Xq QUAD. AXIS REACTANCE 0.95 0.86 0.80 0.68 1.21 1.14 1.04 1.00
X''q QUAD. AXIS SUBTRANSIENT 0.21 0.19 0.18 0.15 0.27 0.25 0.23 0.22
XL LEAKAGE REACTANCE 0.08 0.07 0.07 0.05 0.10 0.09 0.09 0.08
X2 NEGATIVE SEQUENCE 0.18 0.16 0.15 0.13 0.22 0.21 0.19 0.18
X0 ZERO SEQUENCE 0.08 0.07 0.07 0.05 0.10 0.09 0.09 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.03 s
T''d SUB-TRANSTIME CONST. 0.007 s
T'do O.C. FIELD TIME CONST. 0.68 s
Ta ARMATURE TIME CONST. 0.007 s
SHORT CIRCUIT RATIO 1/Xd

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 PI144K
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

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 PI144K
60 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

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 PI144K
Winding 311
AS480 AVR Without EBS
Locked Rotor Motor Starting Curves
50
Hz
346V 380V 400V 415V 440V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

APPROVED DOCUMENT
15

10

0
0 10 20 30 40 50 60 70 80 90 100
LOCKED ROTOR kVA

60
Hz
380V 416V 440V 460V 480V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
LOCKED ROTOR kVA

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 PI144K
Winding 311
AS480 AVR With EBS fitted
Locked Rotor Motor Starting Curves
50
Hz
346V 380V 400V 415V 440V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

APPROVED DOCUMENT
15

10

0
0 10 20 30 40 50 60 70 80 90 100 110
LOCKED ROTOR kVA

60
Hz
380V 416V 440V 460V 480V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 20 40 60 80 100 120 140 160
LOCKED ROTOR kVA

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 PI144K
WITH EBS FITTED
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50
Hz
1000

SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s)

100

APPROVED DOCUMENT
10
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 189 Amps

60 1000
Hz SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s )

100

10
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 236 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.05 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.09 460v X 1.10 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.16 480v X 1.15 All other times are unchanged
The sustained current value is constant irrespective Note 3
of voltage level Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732

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 PI144K
Winding 311 / 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 37.5 37.5 37.5 35.6 42.5 42.5 42.5 40.4 45.0 45.0 45.0 42.8 46.8 46.8 46.8 44.5

kW 30.0 30.0 30.0 28.5 34.0 34.0 34.0 32.3 36.0 36.0 36.0 34.2 37.4 37.4 37.4 35.6

Efficiency (%) 88.4 88.7 88.8 89.3 87.6 87.9 88.1 88.8 87.1 87.5 87.7 88.5 86.8 87.2 87.4 88.2

kW Input 33.9 33.8 33.8 31.9 38.8 38.7 38.6 36.4 41.3 41.1 41.0 38.7 43.1 42.9 42.8 40.3
APPROVED DOCUMENT
Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480
60
Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 45.0 46.3 46.3 48.0 50.0 52.5 52.5 55.0 53.1 55.0 55.0 58.1 55.0 56.3 56.3 60.0

kW 36.0 37.0 37.0 38.4 40.0 42.0 42.0 44.0 42.5 44.0 44.0 46.5 44.0 45.0 45.0 48.0

Efficiency (%) 88.3 88.5 88.8 88.8 87.6 87.7 88.1 88.0 87.1 87.4 87.7 87.6 86.8 87.2 87.6 87.4

kW Input 40.8 41.8 41.7 43.2 45.7 47.9 47.7 50.0 48.8 50.3 50.2 53.1 50.7 51.6 51.4 54.9

DIMENSIONS

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 APPROVED DOCUMENT

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Barnack Road, Stamford
Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

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Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.

PI144K-311-TD-EN-SG-A