ME493 - Special Topics in Materials and Manufacturing

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King Fahd University of Petroleum & Minerals

MECHANICAL ENGINEERING DEPARTMENT

ME493 Special Topics in Materials and Manufacturing:


Materials Selection in Mechanical Design, Spring 2015 (142)

Catalogue Description: (3-0-3)


Principles of mechanical design and a novel approach of presenting materials properties to select materials
and processes for optimum engineering performance. Product shape, multiple constraints, and conflicting
objectives are considered to improve the design objectives. Designing hybrid materials for specific properties
and the impact of materials selection on the environment are addressed. The course is supplemented with
extensive case studies.
Status in Curriculum: Design Elective (offered every year)
Prerequisites: ME 216, ME307, and ME322 or equivalents
Prerequisites by Topics:
– Mechanical Properties of Materials (ME216)
– Manufacturing Processes (ME322)
– Elements of Design (ME307)
Textbook:Materials Selection in Mechanical Design & CES EduPack 2011, BH, 2011.
References:
1. M.F.Ashby, D.R.H.Jones, Engineering Materials: An Introduction to their Properties and Applications.
2. M.F.Ashby, D.R.H.Jones, Engineering Materials: An Introduction to Microstructures, Processing and
Design.
3. G.E. Dieter, Engineering Design.
4. F.A.A. Crane and J.A.Charles, Selection and Use of Engineering Materials.
5. G. Budinski, M. K. Budinski, Engineering Materials: Properties and Selection.

Instructor:Dr. Zuhair Gasem, Associate Professor of Mechanical Engineering


Goals:
This course is intended to enhance students understanding of materials properties and their significant role in
design performance, apply the design process for products development, optimize materials selection and
processes, integrate knowledge learned from other ME courses into product design, and develop presentation
and team-work skills.

Course Outline (Lecture Topics):


1) Introduction and the Design Process
2) Engineering Materials Properties
3) Materials Proprieties and Charts using CES 2011
4) Materials Selection –The Basics
5) Case studies: Materials Selection
6) Multiple Constraints and Conflicting Objectives
7) Case Studies: Multiple Constraints
8) Selection of Materials and Shape
9) Case studies: Materials and Shape
10) Designing Hybrid Materials
11) Case Studies: Hybrids
12) Processes and Process Selection
13) Case Studies: Process Selection
14) Materials and the environment & Eco Design Module of CES EduPack
15) Project Presentations

Design Activities/Projects:
Design assignments and projects.
Computer Usage:
CES EduPack 2011 software, Granta will be made available for students to use for HW and projects.
Assessment Tools:
Homework 15%, 4-5 Quizzes 15%, Midterm 20%, Projects 25%, Final 25%

Course Learning Outcomes:


After successful completion of the course, students will be able to:
1. Identify requirements for various mechanical designs in terms of: function, multiple constraints (geometrical
and functional), design objective (s), and free variables.
2. Develop optimization equations for selection of materials for single and multiple design objectives.
3. Use material property charts to select the best performing materials for a given design objective (s).
4. Select material, product shape, manufacturing process, and the impact on the environment for optimum
design performance.
5. Use of CES EduPack software in material selection designs.
6. Present the results of the material selection optimization process in technical reports and presentations.

Course Learning Outcomes mapped to Student Outcomes:


Student Outcomes a b c d e f g h i j k
Course-to-Student
1,2 1,2,3,4 1 6 4 5
outcome mapping
Emphasis* S S M M M M
*L: Little/None M: Moderate S: Strong

Date prepared: 25, January, 2015


Prepared by: Dr. Zuhair Gasem

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