Combined 312-GA-1020 and 21 and 22

A Proceed
AX Proceed, resubmit with client frame

and number
B Proceed as noted - revise as noted
Y and resubmit.
C Do not proceed – revise and
resubmit
D Information only
M (Receipt acknowledged)
Q Quality is below standards, revise
and resubmit.
X AUTHORISATION TO PROCEED DOES NOT
RELIEVE THE SELLER/CONTRACTOR OF ANY
RESPONSIBILITY OR LIABILITY UNDER THE
PURCHASE ORDER/CONTRACT
By ____________ Date _________
DRG No PAF002-V0015-ME-DGA-0001
Rev: H
AUSTRALIAN ENGINEERING WORLDWIDE
A1
DRAWING No. REVISION
85177 1 2720
HYDRAULIC POWER UNIT SPECIFICATION
2345 CRS 188 ELECTRIC MOTOR : WEG

POWER : 2 x 55kW
VOLTAGE : 460V
HPU CONNECTION POINTS FREQUENCY : 60Hz
PHASE :3
CONNECTION DESCRIPTION TYPE SIZE REMOVABLE RPM : 1783
1158 CRS
TRANSPORT
1218
A HPU OUTLET SAE CODE 62 1 1/2" TIE DOWN POINTS HYDRAULIC PUMP, 312-PP-1018 : BREVINI - SH11C
B HPU INLET SAE CODE 61 2" HYDRAULIC PUMP, 312-PP-1019 : BREVINI - SH11C
OPERATING FLOW DUAL PUMP : 226 LPM
45
3/4" QUICK CONNECT OPERATING FLOW SINGLE PUMP : 113 LPM
C TANK FILL POINT 1 1/16"
COUPLING (JIC) OPERATING PRESSURE : 250 BAR
HYDRAULIC TANK CAPACITY : 600 L
BUND CAPACITY : 800 L
4 HOLES O 24
A
AX
Proceed
Proceed, resubmit with client frame

SECTION A-A HYDRAULIC COMPONENTS
B
and number
Proceed as noted - revise as noted
and resubmit.
HOLD DOWN PRESSURE GAUGE
TANK FILLER
0-400 BAR
: 10 microns
C
D
Do not proceed – revise and
resubmit 1:20 TANK BREATHER
RETURN LINE FILTRATION
: 3 microns
: 10 microns
Q
Information only
(Receipt acknowledged)
Quality is below standards, revise
and resubmit.
ISO VIEW PRESSURE LINE FILTRATION : 10 microns
AUTHORISATION TO PROCEED DOES NOT
NTS OIL LEVEL INDICATOR
OIL LEVEL SWITCH
: VISUAL
: YES
LOW OIL LEVEL SHUT DOWN : YES
By ____________ Date _________
1378 OIL HEATER : YES
Rev: F 2235 LIFT LUGS 312-PP-1018 689

TERMINAL BOX 204 312-PP-1019 ASSEMBLED WEIGHT
WLL 3t TYP C TERMINAL BOX DRY : 1866 kg
WET : 2346 kg
QUICK CONNECT EQUIPMENT No : 312-HU-1020

FILL POINT
PRESSURE GAUGE
PRESSURE FILTER RETURN FILTER

1 1/2" SAE CODE 62 2" SAE CODE 61
B
C
HPU CONTROL PANEL A 600 L

312-HU-1020-LCS UPPER OIL LEVEL
2467
2382
B
430
OIL SAMPLE TAP

SIDE VIEW
1737
1721
OIL LEVEL GAUGE 200 L
1675
& TEMPERATURE SENSOR LOWER OIL LEVEL 1:20
1374
OIL HEATER CONNECTION

MAGNETIC PLUG
PUMP SUCTION
A A ISOLATION VALVES
880
630
TANK DRAIN
460
BUND DRAIN PUMP PRESSURE
71 RELIEF VALVES
A B 1218 SECTION B-B

1107 322 78
1230 1:20
2723 O/A
SIDE ELEVATION END VIEW

1:10 CLIENT DOCUMENT NUMBER: PAF002-V0015-ME-DGA-0002
TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: EF
1 23/11/2021 CE REVISED AS PER CLIENT INSTRUCTION BT
MALAGA. W.A. 6090 DATE: 30/06/2021 DATE: 30/06/2021
0 6/10/2021 CE ISSUED FOR CONSTRUCTION BT NOM DIM MACHINED OTHER PH. (08)9249 5755 APP'D: BT SCALE:
0.5 - 6 ±0.1 ±0.3 THIRD ANGLE AUSTRALIAN ENGINEERING WORLDWIDE FX. (08)9249 6116 DATE: 30/06/2021 1:10 UON
D 7/09/2021 CE REVISED AS PER CLIENT INSTRUCTION BT
>6 - 30 ±0.2 ±0.5 COPYRIGHT © CLIENT: FIRST QUANTUM MINERALS
JOB NUMBER TM4472
C CE REVISED AS PER CLIENT INSTRUCTION BT THIS DRAWING IS THE PROPERTY OF
B
16/08/2021
27/07/2021 CE REVISED AS PER CLIENT INSTRUCTION BT
>30 - 120
>120 - 315
±0.3
±0.5
±0.8
±1.2
TRANSMIN PTY LTD FOR WHICH WE
RESERVE ALL RIGHTS INCLUDING THOSE
PROJECT: COBRE SCREENING AND ENHANCEMENTS
SHEET 1 OF 1
A1
>315 - 1000 ±0.8 ±2.0
RELATING TO PATENTS OR REGISTERED
DESIGNS. IT MUST NOT BE REPRODUCED
5164 x 1734 ISOLATION GATES DRAWING No. REVISION
A 30/06/2021 CE ISSUED FOR REVIEW BT >1000 - 2000 ±1.2 ±3.0 OR USED OTHERWISE OR MADE HYDRAULIC POWER UNIT
REFERENCE DRAWINGS REV DATE BY DESCRIPTION APP'D REV DATE BY DESCRIPTION APP'D >2000 - 4000 ±2.0 ±4.0
AVAILABLE TO ANY THIRD PARTY
WITHOUT PRIOR PERMISSION IN WRITING. GENERAL ARRANGEMENT 85177 1
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
Rev: C
A1
85178 1 LOCAL CONTROL STATION SPECIFICATIONS
QUANTITY : 3 OFF
0.5t WLL
LIFTING LUG FLOW, SINGLE/DUAL : 113/226 L/MIN
PUMP
CONTROL VOLTAGE : 24VDC
OPERATING PRESSURE : 250 BAR
PAINT SPECIFICATION : TRANSMIN SPEC

ST-ENG-MAN-007 SYSTEM A
COLOUR : GOLDEN YELLOW (Y14)
ASSEMBLED WEIGHT : APPROX. 100kg
SERIAL NUMBER : 85317
EQUIPMENT No. : 312-GA-1020-LCS
662
312-GA-1021-LCS
312-GA-1022-LCS
B PORT
1 1/16" JIC MALE
PRESSURE GAUGE
PRESSURE GAUGE B PORT
A PORT
1 1/16" JIC (MALE A PORT

'P' PORT 1 1/16" JIC MALE
1 5/16" JIC (MALE

A
'T' PORT
SECTION A-A
1862
PRESSURE INLET PORT
1 1/16" JIC MALE
A
1140
500
A Proceed
780
436 HOLE CRS. 32 AX Proceed, resubmit with client frame
and number
683

and resubmit.
resubmit
D Information only
Q
32
Quality is below standards, revise

and resubmit.
By ____________ Date _________
12
436 HOLE CRS.
Rev: F
500
ELEVATION SIDE VIEW

4 HOLES O 24
1:5
FOR M20 HD BOLTS
FOOT PLATE ISO VIEW

NTS
CLIENT DOCUMENT NUMBER: PAF002-V0015-ME-DGA-0004
TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: EF
1 23/11/2021 CE TITLE UPDATED BT
0 6/10/2021 CE ISSUED FOR CONSTRUCTION BT NOM DIM MACHINED OTHER PH. (08)9270 8555 APP'D: BT SCALE:
0.5 - 6 ±0.1 ±0.3 THIRD ANGLE AUSTRALIAN ENGINEERING WORLDWIDE FX. (08)9249 6116 DATE: 30/06/2021 1:5
D 7/09/2021 CE REVISED AS PER CLIENT INSTRUCTION BT
>6 - 30 ±0.2 ±0.5 COPYRIGHT © CLIENT: FIRST QUANTUM MINERALS
JOB NUMBER TM4472
C CE REVISED AS PER CLIENT INSTRUCTION BT THIS DRAWING IS THE PROPERTY OF
B
16/08/2021
27/07/2021 CE REVISED AS PER CLIENT INSTRUCTION BT
>30 - 120
>120 - 315
±0.3
±0.5
±0.8
±1.2
PROJECT: COBRE SCREENING AND ENHANCEMENTS
SHEET 1 OF 1
A1
>315 - 1000 ±0.8 ±2.0
5164 x 1734 ISOLATION GATES DRAWING No. REVISION
A 30/06/2021 CE ISSUED FOR REVIEW BT >1000 - 2000 ±1.2 ±3.0 OR USED OTHERWISE OR MADE LOCAL OPERATING PANEL
WITHOUT PRIOR PERMISSION IN WRITING. GENERAL ARRANGEMENT 85178 1
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
Rev: C
A1
85706-SH1 0 ITEM PART No DRG REF QTY DESCRIPTION REMARKS

3 5 250mm Square Dunnage x 3000mm lg
LKA. Total Weight. 5 1 250mm Square Dunnage x 3000mm lg
40' FLAT RACK
A Proceed
3080
and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
Rev: A
HPU MASS APPROX 2010 kg
253 2791 1070 7110 460
GATE SECTION MASS

APPROX 10,500 kg
(WITH SOME GUARDS AND PIPING REMOVED)
3 5
3
6
2467
250
250
270
260
250
250
250
230
3
3 3 4
FLAT RACK 01
1:20
TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: BT

NOM DIM MACHINED OTHER PH. (08)9270 8555 APP'D: BT SCALE:
>6 - 30 ±0.2 ±0.5 COPYRIGHT ©
THIS DRAWING IS THE PROPERTY OF
CLIENT:
JOB NUMBER TM4472
>30 - 120
>120 - 315
±0.3
±0.5
±0.8
±1.2
PROJECT:
SHEET 1 OF 2
A1
>315 - 1000 ±0.8 ±2.0
SCREENING DRAWING No. REVISION
0 24/01/2022 CE ISSUED FOR CONSTRUCTION BT >1000 - 2000 ±1.2 ±3.0 OR USED OTHERWISE OR MADE 5164 x 1734 ISOLATION GATES
WITHOUT PRIOR PERMISSION IN WRITING. TRANSPORT LAYOUT 85706-SH1 0
ITEM PART No DRG REF QTY DESCRIPTION REMARKS
85706-SH2 0 3 5 250mm Square Dunnage x 3000mm lg
BOM FOR 1 FLAT RACK ONLY
40' FLAT RACK
3080
GATE SECTION MASS
APPROX 10,500 kg
PALLETS WITH GAURDS REMOVED (WITH SOME GUARDS AND PIPING REMOVED)
FOR TRANSPORT REQUIMENTS
APPROX 800 kg
7110 1060
HYDRAULIC PIPING
3 5
6
3
250
260
250
1705
270
250
230
4
250
250
3
3 3
FLAT RACK 02 & 03
TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: BT

NOM DIM MACHINED OTHER PH. (08)9270 8555 APP'D: BT SCALE:
>6 - 30 ±0.2 ±0.5 COPYRIGHT ©
THIS DRAWING IS THE PROPERTY OF
CLIENT:
JOB NUMBER TM4472
>30 - 120
>120 - 315
±0.3
±0.5
±0.8
±1.2
PROJECT:
SHEET 2 OF 2
A1
>315 - 1000 ±0.8 ±2.0
SCREENING DRAWING No. REVISION
0 24/01/2022 CE ISSUED FOR CONSTRUCTION BT >1000 - 2000 ±1.2 ±3.0 OR USED OTHERWISE OR MADE 5164 x 1734 ISOLATION GATES
WITHOUT PRIOR PERMISSION IN WRITING. TRANSPORT LAYOUT 85706-SH2 0
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
DRG No PAF002-V0015-ME-DSM-0001
Rev: C
A1
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
DRG No PAF002-V0015-ME-DSM-0003
Rev: D
A1
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
DRG No PAF002-V0015-PI-DPI-0001
Rev: E
A1
PAF002-V0015-QC-IOM-0001_C
A Proceed

and number
and resubmit.
resubmit
D Information only
and resubmit.
By ____________ Date _________
DRG No PAF002-V0015-QC-IOM-0001
Rev: C
Isolation Gates
Installation, Operating & Maintenance
Manual
FQML Cobre Panama Screening and Enhancement Project
Fluor
Isolation Gate
Contract Ref: PAF002-0015
Contract Date: 28/05/2021
Document Ref: TM4472-IOM-01

BIN ISOLATION GATES
TABLE OF CONTENTS
1 REVISION HISTORY ............................................................................ 3
2 COMMERCIALS ................................................................................... 4
3 GLOSSARY .......................................................................................... 6
4 SAFETY & ENVIRONMENT ................................................................. 7
5 SPECIFICATIONS .............................................................................. 15
6 PACKAGING, LIFTING, TRANSPORT, RECEIPT AND STORAGE .. 18
7 ASSEMBLY AND INSTALLATION..................................................... 28
8 COMMISSIONING .............................................................................. 34
9 EQUIPMENT OVERVIEW ................................................................... 36
10 OPERATION ....................................................................................... 46
11 MAINTENANCE .................................................................................. 50
12 TROUBLESHOOTING ........................................................................ 58
13 DISMANTLE AND DISPOSAL............................................................ 65
14 APPENDIX A: WARRANTY CONDITIONS ........................................ 66
15 APPENDIX B: DRAWING INDEX ....................................................... 68
16 APPENDIX C: PLANT FUNCTIONAL DESCRIPTION ....................... 69
17 APPENDIX D: COMMISSIONING CHECKLIST ................................. 70
18 APPENDIX E: VENDOR MANUALS .................................................. 71
PROJECT DOCUMENT REF: TM4392-IOM-01

BIN ISOLATION GATES
1 REVISION HISTORY
Amendment
Rev Date Author Description Checked Date
A 09/09/21 MZ Issued for Review BT 10/09/21
B 28/10/21 MZ Issued for Review BT 28/10/21
C 19/01/22 KL Issued for Review BT 19/01/2022

BIN ISOLATION GATES
2 COMMERCIALS
1.1 Contact Details
For any queries please contact Transmin Pty Ltd at:
Phone No. : +618 9270 8555
Fax No : +618 9249 6116
Email : [email protected]
1.2 Contract Summary

Contract Fluor
FQML Cobre Panama Screening

and Enhancement Project
PAF002-0015
28/05/2021
Vendor Transmin Pty Ltd
35 Denninup Way
Malaga, Western Australia 6090
+61 8 9270 8555

BIN ISOLATION GATES
1.3 Reference Information

Please provide the following reference information when making enquiries to ensure a
prompt response:
Transmin job number : TM4472
Manual Reference : TM4472-IOM-01
EQUIPMENT TRANSMINSERIAL NO. SITE EQUIPMENT NO.
Isolation Gate 85127 312-GA-1020
Local Control Station 85178 312-GA-1020-LCS
Isolation Gates Hydraulic

85177 312-HU-1020
Power Pack
1.4 Warranty
The standard warranty applies as defined in Transmin Pty Ltd Terms and Conditions of
Trade see warranty extract in APPENDIX A: WARRANTY CONDITIONS
In addition, if any special warranty conditions have been agreed upon by both parties these
too are contained in APPENDIX A: WARRANTY CONDITIONS
The special warranty conditions have been agreed upon by both parties are contained in
APPENDIX A: WARRANTY CONDITIONS

BIN ISOLATION GATES
3 GLOSSARY
TERM DESCRIPTION
PM - Preventative Maintenance
JHA - Job Hazard Analysis
SWP - Standard Work Practise
HPU - Hydraulic Power Unit
LOP - Local Operating Panel
MCC - Motor Control Centre
PLC - Programmable Logic Controller
PPE - Personal Protective Equipment
SVS - Solenoid Valve
IBV - Isolation Ball Valve
E-STOP - Emergency Stop
WLL - Working Load Limit
SWP - Standard Work Practice
Signaling procedure through warning labels applied on the

energy isolation device of the equipment used to warn that the
TAG-OUT -
equipment cannot be operated without first having intentional
release of the authorized worker.
Equipment locking method that guarantees it does not come

into movement and putting workers at risk of accidents. The
LOCK-OUT - lock-out works as an energy isolating device, guaranteeing the
equipment being controlled cannot be operated or starts
operation until the lock-out device is removed.
START-UP - Conclusion of the commissioning stage

BIN ISOLATION GATES
4 SAFETY & ENVIRONMENT
This manual contains instructions for installing, operating, and maintaining the equipment.
This manual must be made accessible for personnel working on or with the equipment and
contains important information regarding safety hazards located on or around the equipment.
Where specific attention is required at any point in the manual, and in addition to the information in
this Section 4 SAFETY & ENVIRONMENT, the general warning icon and statement arrangement
will be used as shown below
General warning
4.1 Disclaimer
For the safety of personnel, equipment, structures and the surrounding environment any
personnel moving, installing, operating and maintaining the equipment must
• Read and understand this manual
• Follow the procedures in this manual
• Use only the tools, equipment and parts stipulated in this manual
• Heed the warning labels
• Understand the various characteristics of the machine and its design duty before
starting to operate.

BIN ISOLATION GATES
4.2 Recognise Safety Information

Safety icons in this manual and on the equipment are categorised as follows
Danger Signs
Used where there is a possibility of death
Mandatory Signs
Specify an instruction that must be carried out
Warning Signs
Warn of hazards or hazardous conditions that are not likely to be
life-threatening
A number of safety signs are located around the machine and in this manual to mark
potential safety hazards which can result in damage to equipment or injury to personnel.
When you see these safety signs be alert to the potential risks.
Always follow recommended precautions and safe operating procedures.
DANGER
Equipment starts High pressure hydraulic

automatically hoses
Isolate Drive before

Electrical Shock Hazard
removing guard
Electrical Hazard
Authorised Entry Only
MANDATORY ACTION
Isolate Machine Machine guard required

BIN ISOLATION GATES
WARNINGS
General warning
4.3 Personnel Qualifications and Training

Installation, operation, and maintenance personnel must possess all necessary
qualifications or training to install, operate and maintain the equipment.
Lifting of the equipment (or any parts) will need to be carried out by qualified rigger or
personnel suitably trained in Safe Lifting procedures.
Personnel must be instructed using of slings or cables on machined or finished surfaces to

avoid damage to the equipment
Mechanical installation and maintenance will need to be carried out by qualified personnel
suitably trained in the installation and maintenance of mechanical equipment.
Electrical installation and maintenance will need to be carried out by a qualified electrician.
Hydraulic installation and maintenance will need to be carried out by qualified hydraulic
personnel suitably trained in the installation and maintenance of hydraulic equipment.
4.4 Application
The equipment is designed specifically for the application and duty outlined in Section 5.1
Design Duty in this manual.
DO NOT USE THIS EQUIPMENT FOR ANY OTHER PURPOSE WITHOUT APPROVAL
FROM TRANSMIN PTY LTD IN WRITING.
Use of this equipment for any other application may result in damage to the equipment or
injury to personnel.
Transmin does not guarantee that this equipment is safe or fit for use for any application
other than that intended.

BIN ISOLATION GATES
4.5 Lifting Safety

It is recommended that the gates be lifted with the gate plates in the closed position.
Due to the complexity of some of these lifts, it is recommended that a lifting study be
conducted prior to completing the major lifts to confirm the required rating of cranage and
lifting gear.
The equipment should only be lifted in accordance with the lifting diagrams provided.
Incorrect lifting technique may damage the equipment and injure the operator
Always sling the load correctly using lifting points provided
Never exceed the Working Load Limit (WLL). The WLL must be marked on all lifting
equipment
Lifting of the equipment (or any parts) must be carried out by qualified rigger or personnel
suitably trained in Safe Lifting procedures.
BEFORE ANY LIFTING, always ensure that lifting equipment is in good condition and
certified where required.
BEFORE ANY LIFTING, all personnel near working in or near the area should be aware of
the suspended loads.
The Lifting Lugs provided are rated to allow the equipment to be lifted in accordance with
the lifting diagrams provided.
Welding of lifting lugs, enlargement of holes, or cutting of new holes to facilitate lifts is
strictly forbidden without the express written permission of Transmin
Personnel must be instructed using of slings or cables on machined or finished surfaces to

avoid damage to the equipment
Care must be taken to protect machined or coated surfaces during lifts to prevent damage

BIN ISOLATION GATES
4.6 Mounting and Installation Safety
BEFORE ANY LIFTING REFER TO SECTION 4.5 Lifting Safety
Personal risk when working at height or in confined space. Carry out site specific SWP,
JHA and risk assessment in accordance with site procedures
Foundations and supports must provide an adequate anchorage for the Transmin
equipment and any ancillary equipment to which it may be connected. Subsidence or
subsequent movement of the machine during operation may result in damage to equipment
and or injury/death to personnel.
Installation is to commence only after the installation location has been thoroughly checked
to ensure that the supporting ground is level, firm (compacted to a suitable pressure) and
flat.
Electrical installation and maintenance will need to be carried out by a qualified electrician.
Hydraulic grease pressure within fittings, tubing, and hosing can be dangerous. Ensure all
lines are free of pressure before disconnecting.
4.7 Pre-Start Safety

Always check that the machine's functions operate normally, report any abnormality or
damage to your supervisor or the relevant department immediately. During this initial check
observe any pressure gauges if fitted and limits and stops on the machine. Ensure that
clashes will not occur with any building or mobile equipment in the area.
The equipment operates as part of a bulk materials handling system and as such should be
operated as part of the operation and isolation procedures for that system and area of plant.
Covers and guards are fitted to the machine to prevent injury during operation. The
equipment should not be operated with the covers removed for any reason.
At client's request, SOME GUARDS HAVE NOT BEEN INCLUDED IN TRANSMIN

SUPPLY. Therefore, it is client 's responsibility to ensure there is no access to the
unguarded sections of the Equipment

BIN ISOLATION GATES
4.8 Operator Safety
Equipment starts automatically
Any operator using this equipment must be fully trained and aware of the contents of this
manual, in particular all safety features must be reviewed and understood before attempting
to operate the equipment.
Personnel should not be permitted on the roadway without appropriate safety precautions
to prevent falling into the intake hopper and isolation of the machine.
Truck drivers must stay in the cab of the prime mover during all loading activities.
Do not overfill intake hopper
Safety instruments must be hard wired back to the MCC to immediately de-energise all
corresponding drives
Be sure you have checked that all controls are in a safe state before starting work.
Never operate any machinery unless ALL guards and covers are in position.
Do not carry out adjustments while the machine is operating.
Ensure that isolation procedures are followed and that the equipment is fully isolated before
any guards are removed or personnel reach or climb into the machine.
During operation always check and watch that all machine functions operate normally.
Report any abnormality or damage to your supervisor.
Maintain clean work area and clean up spillage
Personal Protective Equipment must be worn at all times in accordance with legislation and
risk control e.g. safety helmet, eye protection, safety boots, ear protection, respiratory
protection etc.
If the system is using hazardous material, know where the nearest safety
shower/emergency eye wash station is and ensure that the route to it is unobstructed.
The location of the Material Safety Data Sheets should be kept in a known secure location
so the appropriate first aid can be administered to injured personnel.

BIN ISOLATION GATES
4.9 Maintenance Safety
Follow site Isolation Procedures before performing any maintenance activities. Ensure that
all isolation procedures are followed and that the equipment is fully isolated before any
guards are removed or personnel reach or climb into the machine.
Carry out site specific SWP, JHA and risk assessment in accordance with site procedures
The machine should only be operated in maintenance mode, when included, if adjustments
are taking place.
Always carry out maintenance and repairs with qualified and experienced labour. Do not
attempt repairs that are not understood. IF IN DOUBT, ASK!
4.10 Inspection and Repair

Follow site Isolation Procedures before performing any inspection or repair activities.
Carry out site specific SWP, JHA and risk assessment in accordance with site procedures
Inspections and repairs which are beyond the technical capability of the user or the scope
of this manual must be directed to Transmin Pty Ltd.
Failure to service and maintain this equipment in accordance with this manual will void any
warranties and may result in injury / death to personnel and further damage to the
equipment.
Only genuine Transmin spare parts and components are to be used. Failure to do so may
result in injury / death to personnel and cancellation of warranties.
Any belt repairs must be finished flush with the top surface of the belt to ensure that there is
no catching on the primary scraper as the belt passes around the head shaft.
Due to the possibility of damage to equipment and injury to personnel, welding or flame
cutting near any casing, bearings or rubber lined areas is strictly forbidden without written
confirmation from Transmin.

BIN ISOLATION GATES
4.11 Environment
All waste must be disposed of in an environmentally responsible manner.
In the event of a lubricant / grease spillage follow site guidelines/procedures to avoid

environmental impact and the potential of personnel injury.
4.12 Hydraulic Safety

Hydraulic grease pressure within fittings, tubing and hosing can be dangerous. Ensure all
It is strongly advised that a company specialising in hydraulic systems is engaged to carry

out the installation, flushing and pressure testing of all hydraulic systems
All hydraulic component ports are to remain sealed until the system tubing has been
flushed to the specified contamination class and the tubing is ready for connection to the
components.
In preparation for flushing, Transmin-supplied hydraulic assemblies, directional valves and

other items susceptible to damage should be bypassed.
Contaminants including moisture must not be allowed into the hydraulic system.
The system must always be filled through a filling filter. After filling, all filling points must be
tightly sealed.
4.13 Emergency Situations

Carry out risk assessment on the equipment and incorporate results in the site emergency
procedures including the following
• Fire
• Chemical
• Spill
• Explosion
• Evacuation
• Medical
• Cyclones
• Civil Disorder
• Bomb threat

BIN ISOLATION GATES
5 SPECIFICATIONS
Use of this equipment for any other application may result in
damage to the equipment or injury to personnel.
Do not exceed the design duty or change the application without
written approval from Transmin
Material Copper Ore
Bulk Density 1600 - 1800 kg/m3
Material Temperature Ambient
Capacity 8000 ton/hr (Max.)
Max particle size 450 mm
5.1 Design Duty - Gate

Qty 3 off
Model Single Knife Twin
Opening size 5164 x 1734 mm
No of Cylinders 4 mm
Cylinder size 180 x 100 mm
Stroke 2715 mm

BIN ISOLATION GATES
5.2 Design Duty - HPU

Pump Reservoir 600 Litres
5.3 Design Data - Site

Equipment Location: Under Discharge Bin
Elevation: 150 mASL
Climate
Design Temperature: 21-32 degrees Celsius (average min-max)
Precipitation: 1800 (probable maximum)
Power and Instrumentation Requirements
LV Power: 460V AC, Hz Phase 4 wire
Instrumentation: 4-20 mA
Operating Schedule
Duty: 24 hrs/day, 365 days per year
Environment: Warm, tropical, high rainfall climate.
Other: NA

BIN ISOLATION GATES
5.4 Terminal Limits – Gate

Inlet Upper face of inlet flange
Outlet Lower face of outlet flange
Instruments Terminal strip / Flying Leads
Hydraulic Pressure flow
Return flow
5.5 Terminal Limits – Hydraulic Power Unit (HPU)

Supports Underside of feet
Bund Underside of Bund
Bund drain
Hydraulic Pressure Flow
Pressure Return
Hydraulic motor drain
Hydraulic reservoir drain
Instruments Marshalling panel terminal strip
Power Marshalling panel terminal strip

BIN ISOLATION GATES
6 PACKAGING, LIFTING, TRANSPORT, RECEIPT AND

STORAGE
BEFORE ANY PACKAGING, LIFTING, TRANSPORT, RECEIPT
AND STORAGE REFER TO SECTION 4 SAFETY &
ENVIRONMENT
Upon receipt of goods, quantities must agree with those on the packing lists accompanying the
equipment.
The packing lists must be signed off by site store personnel and faxed / emailed back to Transmin
as per the instructions on the Packing Lists within 5 working days of delivery.
Any shortages or damages must be reported immediately to Transmin.
6.1 Packaging & Transport

Do not exceed permitted dimension of the load,
Do not cause vehicle or permitted mass limits to be exceeded,
Ensure all items are appropriately secured.
The gates are transported as two halves stacked flat on a flat-bed semi-trailer. Cylinder
rods are protected against contaminants during transportation by their dust boots.
Gates are transported with the gate plates closed and must stay in this condition until the
gates are fully assembled including the frame supports at the outer end.
All fragile items (items which need to be protected from harsh impacts) will either be placed
with miscellaneous items or wrapped in plastic and sealed with fragile tape.
All exposed machined areas will be coated with Tectyl 506EH or equivalent.
Refer to Appendices for the following drawings
• Transport & Lifting Diagrams.
• Equipment GA’s
• OEM Manuals

BIN ISOLATION GATES
6.1.1 Hydraulic Power Unit (HPU)

The HPU contains an electrical induction motor that drives a hydraulic pump
that provides the fluid power for the gates’ cylinders.
Starting and stopping the HPU is achieved by control buttons on the HPU
Control Panel or the Site Plant Control system.
The HPU is self-contained and instrumented with sensors to measure

operational parameters such as oil temperature and oil level. These are
monitored by the plants control system.
If the oil level is low-low or too high, or the oil temperature is too high the HPU
will automatically shut down.
The Site Plant Control system supervises the actuation of the HPU motor via
the MCC. If the Site Plant Control system logic for the control of the HPU is not
satisfied it will not allow the HPU to be started regardless of the operation of the
start button.
The HPU can be stopped at any time by pressing the EMERGENCY STOP
button.
Exposed areas of head shafts are coated heavily with Shell Ensis SDC or Balm
Blue Parts Coater (or equiv.) and then wrapped with Denso Tape OR PAINTED
(preferred)
This must be removed AND THE SHAFT THOROUGHLY CLEANED before the
gearbox is re-installed.

BIN ISOLATION GATES
Figure1 HPU Lifting diagram

BIN ISOLATION GATES
6.1.2 Isolation Gates

Each gate is designed to be closed when the bin is empty but can be opened
under a full head load.
The gates are not designed to close through a blocked chute. However, they
will not be damaged if this is attempted.
Each gate is comprised of two plates that slide horizontally and overlap in the
centre.
Each plate is driven by four hydraulic cylinders (two on either side), which are
powered by the HPU.
Opening and closing the gates is achieved by operating the controls on the LOP
for a manual system or via the Site Plant Control system for automatic control
system.
The gates are transported as two halves stacked flat on a flat-bed semi-trailer.
Cylinder rods are protected against contaminants during transportation by their
dust boots.
Gates are transported with the gate plates closed and must stay in this
condition until the gates are fully assembled including the frame supports at the
outer end.

BIN ISOLATION GATES
Bin Isolation Gates - Lifting Images
Figure 2 Gate Lifting diagram
6.1.3 Gate Local Operating Panel

The LOP allows the operator to open and close a gate when the HPU is
running. Push button controls are used for both opening and closing the gate.
These are pressed once to initiate the operation (either open or close).
DO NOT PRESS BOTH THE OPEN AND CLOSE BUTTONS

SIMULTANEOUSLY, DAMAGE TO THE CONTROL VALVE MAY RESULT.
The buttons control a solenoid operated hydraulic control valve, which controls
the movement direction of the plate cylinders.
Jog open and Jog closed buttons are also provided to operate the hydraulic
control valve if the automated sequence times out (NOTE: the HPU stops if the
set time to open or to close has been exceeded). These “Jog” buttons must be
held down for them to function.

BIN ISOLATION GATES
DO NOT PRESS BOTH THE JOG OPEN AND JOG CLOSE BUTTONS
SIMULTANEOUSLY; DAMAGE TO THE CONTROL VALVE MAY RESULT.
The LOP incorporates lights that indicate gate is fully open, gate fully closed or
a fault. The LOP also includes an EMERGENCY STOP button
Gate Local Operating Panel - Lifting Images
Figure 3 LOP Lifting diagram

BIN ISOLATION GATES
6.2 Lifting
It is recommended that the gates be lifted with the gate plates in the
closed position.
Refer to the following drawings located in Section 15 APPENDIX B: DRAWING INDEX for
diagrams showing the major lifts anticipated during unloading and installation
85330 Lifting Diagram – Secondary screening isolation gate
85418 Lifting Diagram – Secondary screening hydraulic power unit
85417 Transport Diagram – Secondary screening local operating panel
Gates may be lifted as individual halves or as a whole unit. They are to be lifted only by the
lifting lugs bolted to the gate frames and in accordance with the lifting diagrams.
Gate plates must be closed during lifting.
Depending on the method of installation the gates may be lifted by beams and jacks from
underneath the frame. Lifting points must be as shown and the gate plates must be closed.

BIN ISOLATION GATES
6.3 Receipt and Storage

The equipment can be stored outdoors in a sheltered outdoor location and covered by
tarpaulins.
It must rest on an even surface to stop any twisting of the frame.
Loose items should be stored indoors (with the exception of structural steelwork) and
should remain strapped to pallets or in the crates as delivered. If items are removed from
sealed crates they should be stored in an indoor, secure location.
If rubber components are to be stored outdoors for extended periods, they should be
covered by tarpaulins in order to reduce UV exposure and increase the life of the rubber
components.
Any grease tubing and hosing will have free ends capped to prevent contamination. If the
caps have fallen off during transport or storage, clean grease must be flushed through
before connecting on site and running.
Ports and openings in hydraulic equipment shall remain plugged, capped, sealed or closed
as appropriate (and external threads sleeved) up until the time of final assembly.
Painted surfaces should be inspected regularly and re-painted as necessary.
All exposed machined areas will be coated with Tectyl 506EH or equivalent and the drive
shaft will be wrapped in Denso tape to protect the machined surface during transport.
All exposed machined surfaces should be checked weekly for signs of rust. It is important
that machined surfaces are coated with an anti-rust compound regularly during storage.
Refer to APPENDIX K: VENDOR MANUALS for OEM for short and long term storage
instructions.

BIN ISOLATION GATES
6.3.1 Bin Isolation Gates

Short Term Storage (< 6 months)
• Gate frames can be stored outside and covered by tarps.
• Gate frames with cylinders attached can be stored outside and covered
by tarps the cylinders must be CLOSED, with oil and the port MUST
remain blanked.
• Clean and dry rods
• Wrap exposed cylinder rod surface with a petrolatum impregnated tape,

such as Denso tape. (Note after removal of tape, clean rods with mineral
spirits).
• Cylinders that are not assembled to the gate frames must be stored
inside/undercover and in CLOSED position with oil and ports blanked.
• Any loose guards, wear blocks, fasteners etc. will be palletised and
wrapped, suitable for storage outside and covered with tarps.
Medium Term Storage (6 months > 2 years)
• Same as for short-term storage.
• Add a Vapour Phase Corrosion Inhibiting oil additive such as Cortec M-

529 to hydraulic oil at the ration of 4% additive by volume. Ensure oil is
distributed through system to cylinder. The oil with additive can be left in
during operation
• Clean and dry all external exposed metal surfaces and fitting. Coat with a
solvent based Vapour Phase Corrosion Inhibitor coating for multi metal
extended outdoor use such as Cortec VPCI-368. Coating thickness
should be a minimum of 70 microns. The protective coating can be left on
during operation, or can be removed by steam cleaning or with mineral
spirits or other solvents.
• Transmin recommends inspections every 6 months and again prior to

installation.
• Check warranty conditions for medium-term storage.

BIN ISOLATION GATES
Long Term Storage (> 2 years)
• Same as for short-term storage plus the following additional items.
• Cylinders can be stored in CLOSED position with oil, for up to twenty four
(24) months, ports MUST remain blanked. For longer periods the
cylinders need to be inspected and a maintenance activity scheduled.
• Cylinders must be stored inside/undercover and in CLOSED position
• Cylinders should be stored securely in a vertical position.
• Cylinders will require a full range functional test of cylinders before the
gate is installed.
• Check warranty conditions for long-term storage.

BIN ISOLATION GATES
7 ASSEMBLY AND INSTALLATION

BEFORE ASSEMBLY AND INSTALLATION REFER TO SECTION
4 SAFETY & ENVIRONMENT
7.1 Pre-Assembly
Read and follow this instruction manual to ensure correct and safe installation and optimum
operation.
Clean and inspect all parts upon receipt of equipment for signs of damage. Parts and
quantities must agree with the amounts shown on packing lists. Any shortages or damage
must be reported immediately to TMSA/Transmin.
Rigging crews must be instructed against the use of chains or cables on machined or
finished surfaces.
Soft Slings ONLY may be used for the lifting of hydraulic cylinders and only one (1) cylinder
should be lifted at a time in this way if applicable.
Welding of lifting lugs, enlargement of holes, or cutting of new holes

to facilitate lifts is strictly forbidden unless accepted or instructed by
Transmin.
Personnel must be instructed using of slings or cables on machined

or finished surfaces to avoid damage to the equipment
Refer to the Pre-commissioning and installation check lists.
The gates are transported in two fully assembled halves that have been fully assembled
and tested at the factory. They may be installed as separate halves or bolted together as a
complete unit and then installed.
The procedure to install EACH of the gates is generally as follows however the installation
contractor should be consulted and requested to review the procedure and modify if
required to suit their work practices and equipment:
NOTE: DO NOT remove any of the hydraulic pipe or connection port protective covers
UNTIL THE SITE PIPING HAS BEEN FULLY INSTALLED CLEANED AND TESTED.

BIN ISOLATION GATES
7.2 Mounting
Supporting steelwork is the responsibility of the client. Any shimming required to level
equipment will be responsibility of client.
7.3 Installation Sequence

The following is provided as a guide only. The installation contractor may vary the
sequence as required and modify if required to suit their work practices and equipment and
prepare suitable JHA’s for the hazardous tasks
Hydraulic grease pressure within fittings, tubing and hosing can be

dangerous. Ensure all lines are free of pressure before
disconnecting.
Refer to Appendices for the following:
• Transport & Lifting Diagrams.
• Equipment GA’s
• OEM Manuals
Bolts for site assembly are AS 1110 Class 8.8 – Galvanised. The bolt, washer and nut
assemblies shall be torqued as follows unless stated otherwise
Table 1 - Bolt Torque
BOLT DIAMETER TORQUE NM
M8 22
M10 44
M12 77
M16 190
M20 372

BIN ISOLATION GATES
BOLT DIAMETER TORQUE NM
M24 640
M30 1314
7.3.1 Gate Installation as separate halves.

• Position the gate half under the opening for the stockpile on the lifting device. It is
preferable to have the upper gate plate towards the tail of the feeder, though this is not
essential.
• Remove the lifting lugs and the support plate from the joint face of the gate.
• Lift the gate half into position and fit the M24 grade 8.8 galvanised retaining bolts leaving
a gap between the gate and the stockpile frame.
• Position the other gate half under the opening for the stockpile on the lifting device. It is
preferable to have the lower gate plate towards the feeder head end though this is not
essential.
• Remove the lifting lugs and the support plate from the joint face of the gate.
• Lift the gate half into position and fit the M24 grade 8.8 galvanised retaining bolts leaving
a gap between the gate and the stockpile frame.
• Fit the M30 grade 12.9 socket head cap screws that join the two halves of the gate
together.
• Tighten the socket head cap screws joining the two halves to 2124 Nm torque.
• Ensure the top faces of the gate are in line vertically, the frames are in line across the
gate and the joining faces are touching for the full depth (use the gate frame joining bolts
to achieve this).

BIN ISOLATION GATES
7.3.2 HPU
High pressure hydraulic hoses
BEFORE INSTALLATION & ASSEMBLY OF HYDRAULICS REFER

TO SECTION4 SAFETY & ENVIRONMENT
Refer to the following drawings located in APPENDIX B: DRAWING INDEX
• 85131 General Assembly
• 85344 HPU Hydraulic Schematic
The Hydraulic Power Unit (HPU) is delivered fully assembled. The following
installation instructions for the HPU are general instructions and must be read in
conjunction with the vendor manual and Hydraulic Schematic.
Install the HPU into position and bolt into place.
Check that all HPU ports are sealed and inspection covers are in place
• Clean HPU thoroughly if any ports or inspection covers are not in

place
Connect hydraulic tubing, supplied by others, in accordance with

Hydraulic Schematic diagram
In preparation for flushing, Transmin-supplied hydraulic assemblies,

directional valves and other items susceptible to damage must be
bypassed.
Flush and pressure test tubing
• The hydraulic installation contractor is required to supply all of the

equipment necessary for the agreed cleaning method, including
installation and removal of temporary circuits and testing equipment.
• Factory flushed components with ports capped do not need

individual flushing.
• The installation piping should be flushed and pressure tested with a

separate rig.
The system must always be filled through a filling filter. After filling,
all filling points must be tightly sealed.

BIN ISOLATION GATES
Fill HPU reservoir to specified level
• Refer
• APPENDIX F: LUBRICATION SCHEDULE
• APPENDIX I: VENDOR MANUALS
• Check tank covers and air filters are correctly secured to prevent the
infiltration of unfiltered air into the tank
Connect HPU to power supply and bump test motor to ensure that motor
operates in correct direction. Refer to the direction of rotation mark on
drive assembly.
Purge system of air
7.3.3 Local Operators Panel Installation

The LOP is delivered fully assembled and tested.
• Lift the LOP into position using the lifting lugs welded to the frame.
• Fit and tighten the hold down bolts.
• NOTE: DO NOT remove any of the hydraulic pipe or connection port

protective covers at this time.
• The LOP can now be connected to the control system at the control box.
• NOTE: Conduit runs should be carefully considered to ensure they do not

hinder access to the equipment for removal or maintenance.
• ONLY AFTER THE SITE PIPING HAS BEEN FULLY INSTALLED

CLEANED AND TESTED, connect to the gate and HPU pipes.
7.3.4 Miscellaneous Items

• Install all instrumentation as per individual mechanical equipment GA’s.
For a list of instrumentation refer to document 4280-ILST-01. Instruments
that will interface with client control system on the gates are as follows:
• 4 OFF Proximity switch per gate. (Note these will be preinstalled on

gate, wiring to be completed by others).
• Check all guards are fitted in their respective position. The Gates or HPU
must not be operating unless all guards and precautions are in place
• Install safety signage.

BIN ISOLATION GATES
7.3.5 Electrical Installation

Only qualified electricians are authorised to connect electrical power
to the equipment.
Instruments should be connected by qualified and experienced

technicians to avoid damage to equipment and personnel injury.
Installation of the power and instrument cables is to be done strictly in

accordance with the electrical schematics and inter-connection / termination
diagrams.
Refer to Section 14 APPENDIX B: DRAWINGS Appendices for the following

drawings
• Functional description TM4472-FD-01
The drilling of holes larger than 8mm must be approved by

Transmin. Cutting or modifying the machine in any way is
forbidden.
Any conduit run should be carefully considered and approved by the client to
ensure that it does not hinder access to the equipment for removal or
maintenance and does not impede the removal of guards and covers.

BIN ISOLATION GATES
8 COMMISSIONING
BEFORE COMMISSIONING REFER TO SECTION 4 SAFETY &
ENVIRONMENT
IT IS STRONGLY RECOMMENDED that all commissioning is

undertaken by or under the supervision of Transmin commissioning
engineer
8.1 Static Commissioning

Verification that the system has been installed in accordance with the drawings and this
manual is to be recorded on the Site Commissioning Record form provided in the
Appendices of this manual.
It is a requirement of Transmin’s warranty that prior to commissioning, the Static

Commissioning checks as listed on this form are completed in full and signed by an
authorized representative of the Purchaser and a copy sent to Transmin.
Failure to complete these checks may result in damage to the equipment or injury to
personnel.
Please refer to the Appendices for a copy of the Site Commissioning Record and ensure
that a copy is completed for each piece of equipment.
When completed, fax or email the final sheet to Transmin and retain a copy for your own
records.
IN THE EVENT OF A WARRANTY CLAIM, TRANSMIN WILL REQUIRE THIS FORM TO

BE PROVIDED AS PROOF THAT THE SYSTEM WAS INSTALLED AND
COMMISSIONED CORRECTLY
8.2 Dynamic Commissioning

Do not start Dynamic Commissioning until the Static Commissioning is complete.
In order to ensure that the equipment is able to operate as intended, a Commissioning

Record Form has been included in the Appendices of this manual which indicates the
measurements which must be taken during commissioning.
Once completed, this form should be signed by an authorized representative of the

Purchaser and a copy sent to Transmin.
Prior to any warranty claim, Transmin requires that this completed form has been
completed and sent to Transmin to verify that commissioning was fully completed and that
the equipment was proven to meet the design requirements before it was placed into
service.

BIN ISOLATION GATES
Please refer to the Appendices for a copy of the Site Commissioning Record and ensure
that a copy is completed for each piece of equipment.
When completed, fax or email the final sheet to Transmin and retain a copy for your own
records.
IN THE EVENT OF A WARRANTY CLAIM, TRANSMIN WILL REQUIRE THIS FORM TO

BE PROVIDED AS PROOF THAT THE SYSTEM WAS INSTALLED AND
COMMISSIONED CORRECTLY
8.3 Commissioning Record Forms

Pre-commissioning checklist must be completed and returned to TMSA/Transmin.
Verification that the system has been flushed, bled and pressure tested in accordance with
this procedure is to be done in the space provided on the applicable Commissioning Record
Form supplied with the equipment by Transmin. A copy of this must be returned to
TMSA/Transmin.
Upon satisfactory completion of this procedure, the isolation gate system can then be fully
commissioned.
Commissioning forms are located in APPENDIX 2: SITE COMMISSIONING RECORD

FORM.

BIN ISOLATION GATES
9 EQUIPMENT OVERVIEW
Read in conjunction with section 5 SPECIFICATIONS
9.1.1 Isolation Gate

• Model: - 5164 x 1734 –Twin Plate
• Opening: - 5164 x 1734 mm
• Gate Dimensions: - 14012 x 3866 x 950 mm
• Cylinder Dimensions: - 180 x 100 mm (Bore x Rod)
• Cylinder Stroke: - 2715 mm
• Design Capacity: - 8000 ton/h
• Gate Opening Speed,
single/dual pump: - 0,019/0.038 m/s
• Gate Closing Speed:
single/dual pump: - 0,027/0.054 m/s
• For more information, see document No PAF002-V0015-ME-DGA-0001
• Each gate is designed to be closed when the bin is empty but can be opened under
a full head load.
• The gates are not designed to close through a blocked chute. However, they will not
be damaged if this is attempted.
• Each gate is comprised of two plates that slide horizontally and overlap in the centre.
• Each plate is driven by two hydraulic cylinders (two on either side), which are
powered by the HPU.
• Opening and closing the gates is achieved by operating the controls on the LOP for
a manual system or via the Site Plant Control system for automatic control system.
• The gates have been supplied with locking pins for manual isolation during
maintenance operations

BIN ISOLATION GATES
Figure 4 Stockpile Isolation Gate General Arrangement
Refer to APPENDIX 1: LIST OF REFERENCE DRAWINGS AND DOCUMENTS

for detailed information on the Stockpile Isolation Gate General Arrangement

BIN ISOLATION GATES
9.1.2 Local Operators Panel (LOP)
Figure 5 Local Operators Panel (LOP)
Dimensions: 1.862 x 500 x 500 mm
Duty Pressure: 250 bar
Flow: 113/226 l/min

BIN ISOLATION GATES
• The LOP allows the operator to open and close a gate when the HPU is running.
• Push button controls are used for both opening and closing the gate. These are
pressed once to initiate the operation (either open or close).
• DO NOT PRESS BOTH THE OPEN AND CLOSE BUTTONS SIMULTANEOUSLY,
DAMAGE TO THE CONTROL VALVE MAY RESULT.
• The buttons control a solenoid operated hydraulic control valve, which controls the
movement direction of the plate cylinders.
• Jog open and Jog closed buttons are also provided to operate the hydraulic control
valve if the automated sequence times out (NOTE: the HPU stops if the set time to
open or to close has been exceeded). These “Jog” buttons must be held down for
them to function.
• DO NOT PRESS BOTH THE JOG OPEN AND JOG CLOSE BUTTONS
SIMULTANEOUSLY; DAMAGE TO THE CONTROL VALVE MAY RESULT.
• The LOP incorporates lights that indicate gate is fully open, gate fully closed or a
fault.
• The LOP also includes an EMERGENCY STOP button
Figure 6 LOP Control Panel

BIN ISOLATION GATES
9.1.3 Hydraulic Power Unit (HPU)
Figure 7 Hydraulic Power Unit (HPU)
Dimensions: 2723 x 1378 x 2467 mm
Duty Pressure: 250 bar
Reservoir capacity: 600 l
Flow: 113/226 l/min
Installed Power: 2 x 55 kW
For more information, see document No PAF002-V0015-ME-DGA-0002
• The HPU contains two electrical induction motors that drive a hydraulic pump that
provides the fluid power for the gates’ cylinders.

BIN ISOLATION GATES
• The HPU is run by dual pump system. If one pump fails, check valve on failed pump
pressure port will prevent flow going back into the pump.
• Starting and stopping the HPU is achieved by control buttons on the HPU Control
Panel or the Site Plant Control system.
• The HPU is self-contained and instrumented with sensors to measure operational
parameters such as oil temperature and oil level. These are monitored by the plants
control system.
• If the oil level is low-low or too high, or the oil temperature is too high the HPU will
automatically shut down.
• The Site Plant Control system supervises the actuation of the HPU motor via the
MCC. If the Site Plant Control system logic for the control of the HPU is not satisfied
it will not allow the HPU to be started regardless of the operation of the start button.
• The HPU can be stopped at any time by pressing the EMERGENCY STOP button.
• There is one (1) HPU for the three (3) gates.
Figure 8 HPU Marshalling Panel

BIN ISOLATION GATES
9.1.4 Start-Up
1. Ensure the isolation valves on the Selected LOP are in the NORMAL position
2. Ensure the isolation valves on the remaining LOP's are in the ISOLATED position
3. Ensure the isolation valves on the HPU are in the open position
4. Start the HPU pump by pressing the START button on the HPU control panel or
have the start initiated by the Site Plant Control system.
Do not attempt to operate the gate until the HPU is running.
Do not leave a gate in a partially open position

Rapid wear of the gate plates will occur.
9.1.5 Shutdown
When the gate is no longer required:
1. Shut the HPU down by pressing the STOP button on the HPU control panel or by
use of the Site Plant Control system. Only use the “Estop” (emergency stop) in an
emergency.
2. Confirm that the HPU has stopped running.
3. Change the gate LOP isolation valves to the ISOLATED position. See Figure 17
Isolation Valve Positions for Isolated Condition
4. DO NOT LEAVE THE GATE IN A PARTIALLY OPENED POSITION rapid wear of
the gate plates will result. Ensure that both gate plates are either fully open or fully
closed before stopping the HPU.
NOTE; IF THIS IS FOR REPAIRS AND ADJUSTMENTS REFER TO 8.4.2 Gate

isolation valve positions TO SAFELY DISCHARGE PRESSURE AND OIL
FROM THE GATE CYLINDERS OR LOP.
To avoid damaging the HPU main pump, DO NOT shut down the
HPU whilst a gate is being operated
9.2 System Operation
9.2.1 Permissions
• The gate HPU MUST NOT be started unless all isolation valves on the HPU and
gates are in the open position and ONLY the SELECTED gate LOP valves are in
the NORMAL position. All remaining LOP valves must be in the ISOLATED position

BIN ISOLATION GATES
• The gate HPU can be started from the HPU Control Panel, or the Site Plant Control
system.
• The opening and closing of a gate can only be done from either the LOP control
buttons or the Site Plant Control System
• The EMERGENCY STOPS trigger cannot be denied since they are wired into the
starter for the HPU pump motor.
• The HPU is designed to drive a single gate at a time.
• The LOP’s are arranged in parallel in the hydraulic circuit.

BIN ISOLATION GATES
9.2.2 System Protection

• Even though it is possible to try to close a gate through an active draw-down or a
blocked chute, there is no guarantee that it can be closed under this situation: even
so, the gate won’t be damaged if this is attempted.
• The HPU control will shut the pump motor down if it detects:
• EMERGENCY STOP trip from the HPU or LOP Control Panels.
• Oil level low-low signal.
• Oil level high signal.
• Oil temperature high signal.
• A shut down request from the Site Plant Control system.
• The Site Plant Control system will flag a warning if it detects that one or both of the
HPU oil filters becomes blocked.
• The Site Plant Control system will only activate the plate ‘fully opened’ and ‘fully
closed’ indicators on the LOP when it detects that the gate plates are in the
corresponding position as reported by the proximity sensors.

BIN ISOLATION GATES
9.2.3 Safety Devices

The gates system design features elements engineered to minimise safety
hazards. However, physical safe guards should always be complimented with
training and operating procedures, which should be undertaken by all
appropriate personnel.
The gates system includes the following safety devices:
Device Function
E-Stops Each LOP and the HPU Control Panel includes an EMERGENCY STOP
button to shut down the HPU motor.
Guards Removable guards on the gates and HPU prevent ingress to dangerous
moving parts.
Relief The hydraulic circuit is designed to safely discharge oil back to tank to relieve
valves excessive oil pressure.
Locks The LOP bleed valves and control panel, HPU access doors, HPU Control
Panel doors are all lockable
HPU The HPU control monitors the HPU instruments for incorrect oil levels and too
sensors high oil temperature and blocked oil pump pressure and return filters
Lock pins Locking the gate
9.3 Basis of Operation

The hydraulic isolation gate isolates the discharge of the Screen Bin to control the flow of ore to the
Secondary Screen below. It also allows for safe maintenance of the Secondary Screen below.
The Isolation Gate is actuated hydraulically by a solenoid valve station on the LOP. The valve is
operated via the Plant Control System by operators locally or in the control room.
The HPU is started and stopped automatically by the control system when required.

BIN ISOLATION GATES
10 OPERATION
BEFORE OPERATING REFER TO SECTION 4 SAFETY &
ENVIRONMENT
10.1 Operating Safely
Equipment starts automatically
Note: Do not leave the gate in a partially open position.

Ensure both gate plates are either fully open or fully closed before
stopping the HPU
Do not attempt to operate the gate until the HPU is running.
Covers and guards are fitted to the machine to prevent injury during operation. The Gates
should not be operated with the covers removed for any reason.
An Emergency Stop Push Button has been installed on the opposite side to the Emergency
Pull Wire Stop. The Emergency Stop Push Button must also be hard wired back to the
MCC to immediately de-energise all the corresponding drives.
10.1.1 Gates
The gates terminate at the top and bottom flanges and the ends of the support
beams, the cylinder ports and the proximity sensor junction box.
10.1.2 Local Operators Panels

The LOP terminates at the base of the feet, the supply and return ports, the
gate line ports and the electrical control box terminals.
10.1.3 Hydraulic Power Unit

The HPU terminates at the base of the feet or skids, the supply and return
ports, the electrical control box terminals and the motor terminals.

BIN ISOLATION GATES
10.2 Routine Operator Checks

To ensure that the Gates and HPU are operating correctly, operators should be instructed
to carry out the following visual checks during each shift:
• Ensure that all safety guards are securely fitted and are in good condition.
• Confirm the Emergency Stop Push Buttons are secure and in good working order
• Inspect around the Bin Isolation Gates to ensure there is no excessive build-up of
spilled material which must be cleared.
• Inspect for any damaged cylinders.
• Inspect for any unusual noises during opening or closing of the Gates which may
indicate damaged gate plates, worn slide pads or damaged cylinders.
• Check if excess product is being removed from the gate plate faces during open/close
operation of the gates.
• Inspect HPU for any oil leaks.
• Inspect visually hydraulic tubing for any oil leaks.
Any potential problems should be reported immediately to the maintenance supervisor and
(if necessary) the machine stopped and isolated to investigate the problem to avoid
damage to the machine or risk of injury to personnel.
10.2.1 Operation
The following procedure shall be followed in order to operate the gate with
local control:
1. Field operator contacts the control room operator to enable the gate local
control station. The local enable light on the local control station will illuminate to
indicate that the local control has been allowed.
2. Pilot lights on the local control station, electrically connected to the

proximity sensors, will indicate the position of the gate. If gate is neither open
nor closed no light shall be illuminated
3. Press the open/close pushbutton to activate the gate.
4. Alternatively, the gate can be jogged both to open or closed position by

pushing and holding the jog open / close buttons.
5. Field operator contacts the control room operator to disable the gate local
control station and shutdown HPU if no further gates are to be actuated.
• OPEN:
- START HPU if not already running and HPU is in AUTO mode

BIN ISOLATION GATES
- WAIT 5 seconds (delay to be confirmed during commissioning)
- ENERGISE HPU LOADING solenoid valve and GATE OPEN solenoid

valve
- When GATE OPEN proximity switch=TRUE, DE-ENERGISE HPU

LOADING solenoid valve and GATE OPEN solenoid valve
- IF gate has not fully opened within pre-set time period (nominally
theoretical opening time + 10 seconds, set during commissioning), then
FAULT=TRUE and DE-ENERGISE HPU LOADING solenoid valve and GATE
OPEN solenoid valve.
o Investigate fault and/or refer ‘JOG OPEN’ function.
• CLOSE:
- ENERGISE HPU LOADING solenoid valve and GATE CLOSED solenoid

valve
- When GATE CLOSED proximity switch=TRUE, DE-ENERGISE HPU

LOADING solenoid valve and GATE CLOSE solenoid valve
- Field operator contacts control room and deactivates LOCAL mode.
- IF gate has not fully closed within pre-set time period (nominally theoretical
closing time + 10 seconds, set during commissioning), then FAULT=TRUE and
DE-ENERGISE HPU LOADING solenoid valve and GATE CLOSE solenoid
valve.
o Investigate fault and/or refer ‘JOG CLOSED’ function.
• JOG OPEN
- ENERGISE HPU LOADING solenoid valve and GATE OPEN solenoid

valve (push and hold)
• JOG CLOSED
- ENERGISE HPU LOADING solenoid valve and GATE CLOSED solenoid

valve (push and hold)
IF one gate is being operated (OPEN, CLOSE, JOG OPEN or JOG CLOSE),
then no other gate can be operated by the same HPU simultaneously.

BIN ISOLATION GATES
The LOP isolation valves must always be returned to the ISOLATED

POSITION when the gate is not in use
10.3 Safety Devices

The gates include the following devices:
• Lock pins
The HPU includes the following safety devices.
• Emergency stop button
• High pressure switch
• Low oil level switch
• High oil temperature switch
• Pump isolation valve induction switch
The LOP have the following devices:
• Check valve
For full details of these proprietary devices, including information regarding their correct
installation and calibration (if required) please refer to the following
• APPENDIX B: DRAWING INDEX
• APPENDIX H: INSTRUMENT LIST
• APPENDIX K: VENDOR MANUALS

BIN ISOLATION GATES
11 MAINTENANCE
Isolate Machine
BEFORE ANY MAINTENANCE REFER TO SECTION 4 SAFETY &

ENVIRONMENT
Inspections and repairs which are beyond the technical capability of

the user or the scope of this manual must be directed to Transmin
Pty Ltd.
11.1 Special Tools

Lock pins.
The gate can be also mechanically isolated using the manual locking pins, these pins will
ensure the gate
remains in the closed position during maintenance operations. Furthermore, all operators
shall lock out and tag
the hydraulic electric motor isolator.

BIN ISOLATION GATES
11.2 Wearing Parts

The Gates consist of the following wearing parts that will need to be inspected and replaced
at regular intervals:
• Isolation Gate Guide Rail
• Isolation Gate Wear Liners
11.3 Preventative Maintenance Matrix

Monitor wear of inlet chute/hopper liners regularly. Eroded
chute/hopper liners will result in wear of the gate structure and
subsequent catastrophic failure
This section details the minimum preventive maintenance required to keep the machine in a
safe and serviceable condition.
NOTE: For information on lubrication type, quantity and frequency refer to the Lubrication
Schedule. See Section. APPENDIX F: LUBRICATION SCHEDULE
The preventative maintenance matrix lists the maintenance items with their recommended
intervals.
The recommended intervals are based on standard operating conditions.
Under no circumstances are the recommended intervals to be exceeded.
When operating under extreme weather conditions and/or higher operating rates, the
intervals are be reduced accordingly
Table 2 Preventative Maintenance Matrix
Maintenance Task
Interval
Each Gate HPU

Operation
Oil Levels
• Check between high and low oil level marks
Filter Checks
• Check return line filter visual indicator, replace filter as necessary.

• Check desiccant air breather visual indicator, replace as
necessary

BIN ISOLATION GATES
Maintenance Task
Interval
GATE SCRAPERS
Functionality
• Excess product removed from gate plate faces
Monthly HPU
Oil and/or grease leakage

• Nil leakage
INSPECTION AND/OR MAINTENANCE DOORS
Material leakage around seal

• Nil leakage
• Replace seal if damaged
6 Monthly GATE WEAR TRACKS
Wear
• Invert or replace if wear >4mm. (Note the starting thickness of
each wear rail is 50mm).
GATE TRACK CLEANERS
Wear
• Note that gate track cleaners are not serviceable items. Gate
plate will require removal and refurbishment if gate plate rails
wear >2mm.
GATE SCRAPERS
Wear
• Scraper touching gate plate
• Replace when no further adjustment available

BIN ISOLATION GATES
HYDRAULIC CYLINDERS
Cylinder rod seal at barrel end

• Nil leakage
• Nil damage
Cylinder rod
• Nil pitting on rod surface
• Clean of dust or dirt
Cylinder clevis pin

• Nil wear, cracking or damage
HPU
Hydraulic Fluid
• Nil contaminants or third party laboratory test results confirm
Annually contaminant level acceptable to site standards
• Drain and refill
• Replace desiccant breather
• Replace return line filter
• Inspect suction strainer, clean / replace as necessary.
11.4 Gate Wear Tracks

• The gate tracks are sacrificial components that prevent wear on the gate frame itself
while also easing the operation of the open/close movement.
• Over time the tracks will wear on the gates.
• Gate tracks must be inverted or replaced when they have worn by 4mm
• Operational experience will determine the rate at which the tracks deteriorate
• The maintenance program will determine the time at which the tracks should be
replaced.
Note: All tracks must be replaced at the same time to ensure the
gates operate correctly

BIN ISOLATION GATES
11.4.1 Gate Track Replacement

Check clients 'trouser-leg' hopper is empty of material.
Close the gate fully using the hydraulic cylinders.
Remove the lower cover
Note: Be aware of potential dust build up on covers.
Adjust the scrapers away from the gate plate.
Remove the external tracks
• Remove the bolts and nuts
invert or replace the external tracks.
Open the gate plates fully
Note: The external track will be higher than the gate plate by
5 mm
The gate plate must be lifted to the new track height.
Remove the internal tracks
• Remove the bolts and nuts
Invert or replace the internal tracks
• Ensure the top of the internal tracks are at the same height as the
external track.
Close the gates fully.
Adjust the scrapers to the plates.

BIN ISOLATION GATES
11.5 Gate Scrapers

• The gate scrapers across the width of the gate both top and bottom are made from a
hard plastic.
• Visual inspection will identify the need for these items to be adjusted or replaced.
11.5.1 Gate Scraper Adjustment

Loosen retaining nuts
Reposition scraper along slot
• Replace scraper when no further adjustment is available along the

slot
Tighten retaining nuts
11.5.2 Gate Scraper Replacement

Loosen retaining nuts
Remove scraper from position.
Slide in replacement scraper
Tighten retaining nuts

BIN ISOLATION GATES
11.6 Gate Plate Removal

With regular preventative maintenance, gate plates should remain maintenance free.
Open the gate fully using the hydraulic cylinders.
Remove cylinder covers.
Note: Be aware of potential dust build-up on cylinder covers
Remove clevis pin and retract the cylinders.
Fit the service brace plate. (IMPORTANT: Service plate must be fitted
prior to removing gate end beam.
Remove end beam.
Remove the gate plate by sliding and supporting the plate with suitable
lifting equipment, so that the horns of the plate extend outside of the end
of the frame.
Note: With care and the use of a temporary link, the hydraulic
cylinders can be used to push the gate so that the horns are past
the end of the frame.
Note: The weight of the gate must be taken by the lifting device.
Lift out plate to a vertical position.
11.7 Gate Plate Insertion

Gate plate insertion is the reversal of 11.6 Gate Plate Removal

BIN ISOLATION GATES
11.8 Hydraulic Cylinders
11.8.1 Cylinder Removal

Close the gate fully using hydraulic cylinders.
CAUTION: Once gate is in closed position ensure all hydraulic lines

are free of pressure and site isolation procedures are followed.
Remove hydraulic cylinder guards.
Disconnect hydraulic supply from cylinders and plug cylinder ports.
Disconnect cylinder clevis from gate plate.
Position lifting equipment around cylinders to support cylinder mass prior

to removing fixings.
Remove 4 cylinder fixing bolts.
Lift cylinder from gate.
11.9 Gate Track Cleaners

The gate plates have a manganese strip welded to the underside that slides on the tracks
bolted to the gate frame. The end of the manganese strip is shaped so the tracks are
cleared as the gate opens and closes.
The gate track cleaners are not serviceable items
11.10Hydraulic Power Unit

Please refer to vendor manual in 22 APPENDIX I: VENDOR MANUAL

BIN ISOLATION GATES
12 TROUBLESHOOTING
BEFORE ANY TROUBLESHOOTING REFER TO SECTION 4
SAFETY & ENVIRONMENT
Symptom Probable Cause Remedy
No sliding plate movement No hydraulic pressure. Check hydraulic pump and

Hydraulic pump damaged repair or replace as necessary
No hydraulic pressure. Change hydraulic fluid to

Fluid may be too cold or of correct viscosity
incorrect viscosity
No hydraulic pressure. Add hydraulic fluid and bleed

Hydraulic fluid level too low lines and cylinders of air
No hydraulic pressure due to no Check electric power supply

electric power
Worn or damaged cylinder Recondition or replace
Leaking hydraulic Replace damaged hoses/

hose/pipe/reservoir pipes/ reservoir
Mechanical binding or jamming Locate bind and repair
Pump is worn or damaged Replace or repair pump
Slow sliding plate Low flow Change hydraulic fluid to

movement Fluid may be too cold or of correct viscosity
incorrect viscosity
Low flow. Check hydraulic pump and

Mechanical binding or jamming Locate bind and repair

BIN ISOLATION GATES
Erratic sliding plate Excessive material build up on Washdown or clean rails prior
movement sliding plate rails to use
Erratic pressure. Change hydraulic fluid to

Hydraulic fluid too cold or of correct viscosity
incorrect viscosity
Erratic pressure. Check hydraulic pump and

Air in the hydraulic system. Change hydraulic fluid to

Hydraulic fluid too cold or of correct viscosity. Bleed all air
incorrect viscosity from the hydraulic system
Air in fluid. Add hydraulic fluid and bleed

Hydraulic fluid level too low lines and cylinders
No lubrication in linkage Lubricate linkage. If automatic

lubrication system check pump
and lubricant lines
Hydraulic pump noisy Cavitation Check all of the following

• Ensure suction line valve is
fully open
• Install clean filters
• Clean inlet line if clogged
• Clean reservoir breather vent
• Replace system fluid
Air in hydraulic fluid Check all of the following

• Tighten leaky connections
• Check reservoir hydraulic fluid
level
• Ensure all return lines
entering the oil reservoir
terminate below fluid level
• Bleed hydraulic system of air
• Replace air breather

BIN ISOLATION GATES
Pump coupling misaligned Check all of the following

• Align coupling inside bell
housing to within ±0.1mm
parallel alignment
• Check condition of seals and
bearings
Hydraulic pump worn or Recondition or replace pump

damaged
Electric motor noisy Pump coupling misaligned Check all of the following
parallel alignment
bearings
Motor worn or damaged Recondition or replace motor
Pressure Relief Valve Pressure relief setting too close Check with pressure gauge and
Noisy to operating pressure adjust to correct pressure
Worn poppet and seal Recondition or replace

Pressure relief valve as
necessary
Hydraulic Pump Air in fluid. Check all of the following

Overheated Hydraulic fluid heated • Ensure suction line valve is
Cavitation fully open
• Fill reservoir
• Install clean filters
• Change air breather
• Change system fluid

BIN ISOLATION GATES
Excessive load Align unit to within ±1.0mm

parallel alignment
Check condition of seals and
bearings
Check for mechanical binding
Check for work load in excess
of circuit design
Worn or damaged pump Recondition of replace pump
Electric motor overheated Excessive load • Align unit to within ±1.0mm

parallel alignment
bearings
• Check for mechanical binding
• Check for work load in excess
of circuit design
Worn or damaged motor Recondition or replace
Incorrect voltage supply to Correct voltage supply to match

motor motor nameplate
Hydraulic fluid heated System pressure too high due Change filters if dirty
to dirty filters
Hydraulic fluid viscosity Replace fluid with correct

incorrect viscosity
Pressure relief valve failed to Recondition or replace pressure

open relief valve
Hydraulic fluid dirty Change filters

Replace hydraulic fluid
Hydraulic fluid too low Fill reservoir to correct level
Worn pump, valve, motor, Recondition or replace worn

cylinder or other hydraulic component
component

BIN ISOLATION GATES
No hydraulic fluid pressure Pump relief valve stuck open Replace relief valve or pump
due to no oil flow assembly
Low oil level in reservoir Fill reservoir to proper level
Leaky connections • Drain hydraulic fluid, clean

and flush system and replace
filters
• Tighten leaky connections
• Fill reservoir to above
minimum level
• Bleed air from system
Motor rotating in wrong Correct direction of motor

direction rotation
Low hydraulic fluid Pressure relief path exists Check all of the following
pressure • Tighten leaky connections
• Fil reservoir above minimum
level
• Bleed air from the system
Install clean filters and check
fluid level
Pressure relief valve stuck open Recondition or replace
Erratic pressure Air in fluid Check all of the following

• Tighten leaky inlet
connections
• Fill reservoir to above
minimum level
• Bleed air from system
Worn pressure relief valve Recondition or replace
Contamination in system Drain hydraulic fluid, clean and

flush system and replace filters
Worn pump or cylinder Recondition or replace

BIN ISOLATION GATES
Excessive pressure Pressure relief valve setting Correct pressure relief valve
incorrect setting
Worn pressure relief valve Recondition or replace
No oil flow Hydraulic pump not receiving Open suction line valve
fluid
Suction line valve partially or
fully closed
Hydraulic pump not receiving Clean clogged inlet line

fluid Replace filters
Clogged inlet line
Hydraulic pump not receiving Check all of the following

fluid • Align coupling inside bell
Pump coupling misaligned housing to within ±0.1mm
parallel alignment
bearings
Hydraulic pump not receiving Fill reservoir to above minimum

fluid level
Insufficient hydraulic fluid
Pump to drive coupling sheared Repair or replace damaged

pump and pump drive
Replace and align coupling
parallel alignment
bearings
Motor rotating in wrong Correct direction of motor

direction rotation
Directional control set in the Correct position of manually

wrong position operated controls
Entire hydraulic flow passing Adjust pressure relief valve to

over the relief valve correct setting

BIN ISOLATION GATES
Damaged pump Repair or replace damaged

pump and pump drive
Replace and align coupling
parallel alignment
bearings
Low oil flow Flow control set too low Adjust to correct setting
Pressure relief valve failed to Either

open or valve set too low Adjust pressure relief valve to
correct setting
Or
Repair or replace pressure
relief valve
External leak in system Tighten leaky connections and

bleed air from the system
Worn pump, valve, motor, Recondition or replace worn

cylinder or other hydraulic component
component
Excessive oil flow Flow control set too high Adjust to correct setting

BIN ISOLATION GATES
13 DISMANTLE AND DISPOSAL

I. Undertake Risk Assessment
II. Clean process material and fluids from equipment
III. Remove all energy sources including stored energy
IV. Dismantle equipment in accordance with Risk Assessment
V. Dispose of waste in an environmentally responsible manner

BIN ISOLATION GATES
14 APPENDIX A: WARRANTY CONDITIONS

Standard warranty extracted from Transmin Pty Ltd Terms and Conditions of Trade
9
Warranty
9.1
The Company gives no warranty other than that contained herein, in connection with the
sale or use of its Goods or Services. The Company's liability on its warranty shall in no
event exceed the contract order value in correcting defects in the Goods and/or the
Services supplied.
9.2
No warranty is expressed or implied as to fitness or purpose, or operating performance of
the Goods where such performance is conditional on empirical factors or on the whole
installation or on the individual or overall operation or on the skills of an operator. When
suitability, performance, size, number or capacity of a product (and if applicable, ancillary
attachments whether supplied by the Company or not) is recommended, quoted or
selected by the Company to perform a duty either specified by the Customer or estimated
by the Company, such recommendation, quotation, or selection shall be based on the
Company's best experience, but liability for failure to perform the specified or estimated
duty will not be accepted by the Company.
9.3
Subject to the conditions of warranty set out in Clause 9.4 the Company warrants that if
any defect in any workmanship manufactured by the Company becomes apparent and is
reported to the Company in writing within the sooner of either twelve (12) months from
commencement of Service or eighteen (18) months of the date of delivery (time being of
the essence), or in the case of repaired or replaced Goods, within the sooner of either
three (3) months from commencement of Service or six (6) months of the date of delivery
(time being of the essence), then the Company will either (at the Company’s sole
discretion) repair or replace the defect.
9.4
The conditions applicable to the warranty given by Clause 9.3 are:
a) The warranty shall not cover any defect or damage which may be caused or partly
caused by or arise through:
i) Failure on the part of the Customer to properly install or maintain any Goods; or
ii) Failure on the part of the Customer to follow any instructions or guidelines
provided by the Company; or
iii) Any use of any Goods otherwise than for the original intended application for
which the Goods has been specifically designed, including modifications to the
Goods or changes in operation which have not been specifically approved by the
Company in writing; or

BIN ISOLATION GATES
iv) The continued use of any Goods after any defect becomes apparent or would
have become apparent to a reasonably prudent operator or user; or
v) Ingress of tramp or extraneous material; or
vi) Fair wear and tear, any accident, or act of God.
b) The warranty shall cease and the Company shall thereafter in no circumstances be
liable under the terms of the warranty if the workmanship is repaired, altered or
overhauled without the Company’s approval in writing.
c) The Customer shall afford the Company an opportunity to inspect the Goods within a
reasonable time following delivery if the Customer believes the Goods are defective in
any way.
d) The defective part is promptly returned to the Company’s designated service centre.
Expenses incurred in transport of Goods or travel by personnel to or from the installation
site to the Company approved repair workshop will be to Customer’s expense.
e) Any defective part replaced will become the Company’s property and the repaired or
new part will be delivered to the Customer’s site via means selected by the Company.
f) In respect of all claims the Company shall not be liable to compensate the Customer for
any delay in either replacing or repairing the workmanship/Goods or in properly assessing
the Customer’s claim.
g) Where The Company elects to replace faulty parts, this warranty covers the supply of
the replacement parts only and does not cover the changeover costs of replacement
parts.
h) The Company does not provide any warranty with regard to any Customer specified or
supplied Goods or materials unless specifically approved in writing and will endeavour to
have the supplier provide any warranties on these Goods direct to the Customer.
i) Warranties will be conditional upon carrying out the site pre-commissioning inspection
and commissioning in accordance with the Company’s requirements as detailed in the
I,O&M manuals as a minimum, and the timely submission of properly completed forms to
the Company prior to any warranty claims.
9.5
For Goods not manufactured by the Company, the warranty shall be the current warranty
provided by the manufacturer of the Goods. The Company shall be under no liability
whatsoever, except for the express conditions as detailed and stipulated in the
manufacturer’s warranty.
9.6
In the case of second hand Goods, the Customer acknowledges that he has had full
opportunity to inspect the same and that he accepts the same with all faults and that no
warranty is given by the Company as to the quality or suitability for any purpose and any
implied warranty, statutory or otherwise, is expressly excluded. The Company shall not be
responsible for any loss or damage to the Goods, or caused by the Goods, or any part
thereof however arising.

BIN ISOLATION GATES
15 APPENDIX B: DRAWING TABLE

Client Drawing Number Transmin Tittle
Drawing
Number
PAF002-V0015-ME-DSM-0001 85330 Secondary Screening Isolation Gate Lifting

Arrangement
PAF002-V0015-ME-DGA-0003 85418 Secondary Screening Hydraulic Power Unit Lifting

Arrangement
PAF002-V0015-ME-DGA-0001 85417 Secondary Screening Local Operating Panel Lifting

Arrangement
PAF002-V0015-ME-DGA-0001 85131 Secondary Screening 5164x1734 Isolation Gates

General Arrangement
PAF002-V0015-ME-DGA-0002 85177 5164x1734 Isolation Gates Hydraulic Power Unit

General Arrangement
PAF002-V0015-ME-DGA-0004 85178 5164x1734 Isolation Gates Local Operating Panel

General Arrangement
PAF002-V0015-PI-DPI-0001 85362 Secondary Screening 5164 x 1734 Isolation Gates

P&ID
PAF002-V0015-ME-DSM-0003 85344 Secondary Screening Isolation Gates Hydraulic

System Schematic

BIN ISOLATION GATES
16 APPENDIX C: PLANT FUNCTIONAL DESCRIPTION

TRANSMIN
ISOLATION GATES
FUNCTIONAL DESCRIPTION
FQML – COBRE PANAMA SCREENING AND ENHANCEMENT PROJECT
SCREENING ISOLATION GATES
DOCUMENT NUMBER:
4472-FD-01
Client Reference No:

PAF002-V0015-GE-PCP-0001
Transmin Pty Ltd

35 Denninup Way
MALAGA WA 6090
Ph: (08) 9270 8555

Fax: (08) 9249 6116
B 12/10/2021 FOR CLIENT APPROVAL KL AK

A 27/7/2021 FOR CLIENT REVIEW KC
REV DATE DESCRIPTION OF REVISION BY APP’D CLIENT
TM4472-FD-001_B(PAF002-V0015-GE-PCP-0001_B)B 1
TRANSMIN
ISOLATION GATES
1.0 INTRODUCTION
This document has been prepared to provide detailed information regarding the operating and control
philosophy of the Secondary Screening Isolation Gate Systems for FQML Cobre Panama
This functional description should form the basis for programming the Plant Control System.
Consideration should to be made to operator safety and plant equipment longevity.
The Screening Isolation Gate System can be broadly broken down into the following components:
1) Screening Isolation Gate 1
4) Hydraulic Power Unit (HPU)
5) Local Operating Panel (LOP) for Gate 1
Suggested Permissives, Interlocks and Trips associated with each piece of equipment are listed with the
control philosophy of the specific equipment. These lists are not exhaustive and are intended as a
guideline only, as the final control system will be developed by the Customer.
TRANSMIN
ISOLATION GATES
2.0 ISOLATION GATE SYSTEM
2.1 EQUIPMENT
The Isolation Gate System consists of the following pieces of equipment:

• Screening Gates (3 off) 312-GA-1020, 312-GA-1021, 312-GA-1022
• Isolation Gate Hydraulic Power Unit 312-HU-1020
• Isolation Gate Local Operating Panels (3 off) 312-GA-1020-LCS, 312-GA-1021-LCS, 312-
GA-1022-LCS
The Isolation Gate System utilizes the following instrumentation:

• Isolation Gate Open Proximity Switch (6 off) 312-ZSO-1042-A/B,312-ZSO-1062-
A/B,312-ZSO-1082-A/B
• Isolation Gate Closed Proximity Switch (6 off) 312-ZSC-1043-A/B,312-ZSC-1063-
A/B,312-ZCS-1083-A/B
• HPU Oil Differential Pressure Gauge 312-PDSH-1794 & 312-PDSH-1795
• HPU Oil Temperature Gauge 312-TI-1796
• HPU Oil Level Sight Glass
• HPU Oil Temperature Switch 312-LS-1793
• HPU Oil Level Switch – Low Integral to 312-LS-1793
• HPU Oil Level Switch – High Integral to 312-LS-1793
• HPU Solenoid Relief Valve (3 off) 312-SVC-1790, 312-SVC-1791, 312-SVC-
1792
• LOP Solenoid Valve (3 off) 312-SVO-1790, 312-SVO-1791, 312-SVO-
1792
2.2 OPERATING PRINCIPLE
The hydraulic isolation gate isolates the discharge of the Screen Bin to control the flow of ore to the
Belt Feeders below. It also allows for safe maintenance of the Screen below.
The Isolation Gate is actuated hydraulically by a solenoid valve station on the LOP. The valve is
operated via the Plant Control System by operators locally or in the control room.
The HPU is started and stopped automatically by the control system when required.
2.3 HYDRAULIC POWER UNIT (HPU)
The HPU has an electric pilot operated relief valve, termed the HPU LOADING solenoid valve. This
valve allows the HPU to idle during periods when the gates are not in use.
During normal operation when there is no oil demand, the solenoid is de-energised and the valve relieves
into the HPU reservior at a low back pressure. This limits the motor power draw at no load as well the
heat generated across the valve.
When there is an oil demand, the solenoid should be energised. The valve will then act as a standard
pressure relief valve, protecting the upstream equipment from over-pressure.
2.4 LOCAL OPERATING PANEL (LOP)
Gate LOP buttons are inoperative if the control room has not set the gate to local mode. The following
interlocks/functions occur during local operation:
TRANSMIN
ISOLATION GATES
• OPEN:
- ENERGISE HPU LOADING solenoid valve and GATE OPEN solenoid valve
- When GATE OPEN proximity switch=TRUE, DE-ENERGISE HPU LOADING

solenoid valve and GATE OPEN solenoid valve
- IF gate has not fully opened within pre-set time period (nominally theoretical
opening time + 10 seconds, set during commissioning), then FAULT=TRUE and
DE-ENERGISE HPU LOADING solenoid valve and GATE OPEN solenoid valve.
o Investigate fault and/or refer ‘JOG OPEN’ function.
• CLOSE:
- ENERGISE HPU LOADING solenoid valve and GATE CLOSED solenoid valve
- When GATE CLOSED proximity switch=TRUE, DE-ENERGISE HPU LOADING

solenoid valve and GATE CLOSE solenoid valve
- Field operator contacts control room and deactivates LOCAL mode.
- IF gate has not fully closed within pre-set time period (nominally theoretical closing
time + 10 seconds, set during commissioning), then FAULT=TRUE and DE-
ENERGISE HPU LOADING solenoid valve and GATE CLOSE solenoid valve.
o Investigate fault and/or refer ‘JOG CLOSED’ function.
• JOG OPEN
- ENERGISE HPU LOADING solenoid valve and GATE OPEN solenoid valve (push
and hold)
• JOG CLOSED
- ENERGISE HPU LOADING solenoid valve and GATE CLOSED solenoid valve
(push and hold)
IF one gate is being operated (OPEN, CLOSE, JOG OPEN or JOG CLOSE), then no other gate
can be operated by the same HPU simultaneously.
TRANSMIN
ISOLATION GATES
2.5 SUGGESTED OPERATING PROCEDURE

The following procedure shall be followed in order to operate the gate with local control:
1. Field operator contacts the control room operator to enable the gate local control station.
The local enable light on the local control station will illuminate to indicate that the local
control has been allowed.
2. Pilot lights on the local control station, electrically connected to the proximity sensors,
will indicate the position of the gate. If gate is neither open nor closed no light shall be
illuminated
3. Press the open/close pushbutton to activate the gate.
4. Alternatively the gate can be jogged both to open or closed position by pushing and
holding the jog open / close buttons.
5. Field operator contacts the control room operator to disable the gate local control station
and shutdown hpu if no further gates are to be actuated.
Remote control will be performed from the control room. OPEN and CLOSE buttons will be provided
on the SCADA system. Gates will have MANUAL and LOCAL modes, HPU will have AUTO. HPU
will start in AUTO mode when commands are issued. HPU will stop after 5 minutes (delay to be
confirmed during commissioning) of no gate commands.
2.6 INTERLOCKS
• “HPU Oil Temperature Switch” = FALSE
• “HPU Oil Level Switch - Low” = FALSE
• “HPU Oil Level Switch - High” = FALSE
The interlocks should be programmed into the Plant Control System, by others.
2.7 TRIP
• “HPU Oil Temperature Switch” = TRUE then “Alarm” = TRUE
• “HPU Oil Level Switch - Low” = TRUE then “Alarm” = TRUE
• “HPU Oil Level Switch - High” = TRUE then “Alarm” = TRUE
Transmin recommends that the above alarms should trip the HPU.
BIN ISOLATION GATES
17 APPENDIX D: COMMISSIONING CHECKLIST

FACTORY ACCEPTANCE TEST PROCEDURE / RECORD
BIN ISOLATION GATES
Client Fluor Transmin Doc. No. TM4472-FAT-001
FQML Cobre Panama Screening and

Project Client Doc. No. PAF002-V0015-QC-ITP-0002
Enhancement Project
FQML Cobre Panama 312-GA-1020

312-GA-1021
Site Client Equipment No.
312-GA-1022
312-HU-1020
Contract No. PAF002-0015 Transmin Serial No. *
*To be written in by the Transmin Representative for the specific gate being tested.
Name Position Date Sign-Off
Transmin Representative:
Client Representative:
This document lists the steps to be performed during the FAT. These steps are to be followed for all the gates.
PROJECT DOCUMENT REF: TM4472-FAT-001

FACTORY ACCEPTANCE PROCEDURE/RECORD – BIN ISOLATION GATES
REQUIRED
CLIENT T'MIN
DOCUMENTS COMMENTS / RECORDED
STEPS ITEM INSTRUCTIONS INITIAL & INITIAL &
AND VALUE
DATE DATE
INFORMATION
General Check Inspect gates for assembly Gate Equipment

completeness, faults and damage. Gate GA #:___________
Ensure all guards are fitted correctly
and cylinders are secured.
General Check Inspect LCS assembly for LCS Equipment

LCS GA
completeness, faults and damage. #:___________
General Check Inspect HPU assembly for HPU Equipment

HPU GA
completeness, faults and damage. #:___________
General Check Inspect inter-connecting piping is Hydraulic Circuit

correctly assembled as per the diagram
hydraulic schematic. HPU to LCS
and LCS to gate.
General Check Ensure the area is safe to conduct

FAT.
Barricading installed as required.
General Check Ensure that the gate locking pins

are removed prior to starting the
HPU checks.
HPU Check Ensure isolation valves are correctly

configured to avoid unwanted Hydraulic Circuit
movement of the gate during start diagram
up.
PROJECT DOCUMENT REF: TM4472-FAT-001 2 OF 13

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
HPU Check Fill the HPU with hydraulic oil.

Check that the level in the HPU is TM4472-LSCH-
sufficient to conduct the FAT test. 001
Confirm no leaks occur.
HPU Start Up Close the ball valves along the

suction/tank lines between the HPU
reservoir and motors / pumps.
HPU Start Up Close the ball valves along the

discharge/pressure lines between
the motors / pumps and pressure
filter.
HPU Start Up De-energise and isolate motor 2.
HPU Start Up Perform direction check on HPU –

bump test motor 1 and ensure
rotation in the correct direction.
HPU Start Up Stop motor 1. Unscrew the Pressure Relief

leakproof screw of the PRV Setting: Approx.
(Pressure Relief Valve) along the 275 kPa
discharge/pressure line for pump 1
using the appropriate hex socket.

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
HPU Start Up Open the ball valve along the

suction/tank line between the HPU
reservoir and motor / pump 1.
HPU Start Up Start hydraulic pump motor 1 with Hydraulic Circuit Relief Pressure 1:
flow relieving through the PRV. Diagram * __________kPa
Ensure the relief pressure is set to
the indicated setting on the
Hydraulic Schematic by adjusting
with the appropriate hex socket
HPU Start Up Stop, de-energise and isolate motor

1. Close the ball valve along the
HPU Start Up Energise and un-isolate motor 2.
HPU Start Up Perform direction check on HPU –

bump test motor 2 and ensure
HPU Start Up Stop motor 2. Unscrew the Pressure Relief

leakproof screw of the PRV Setting: Approx.
(Pressure Relief Valve) along the 275 kPa
discharge/pressure line for pump 2
using the appropriate hex socket.

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
HPU Start Up Open the ball valve along the

HPU Start Up Start hydraulic pump motor 2 with Hydraulic Circuit Relief Pressure 2:
flow relieving through the PRV. diagram * __________kPa
Ensure the relief pressure is set to
the indicated setting on the
Hydraulic Schematic by adjusting
with the appropriate hex socket
HPU Start Up Stop motor 2. Close the ball valve

along the suction/tank line between
the HPU reservoir and motor / pump
2.
HPU Start Up Energise and un-isolate motor 1.
HPU Start Up Perform direction check on HPU -

bump test motor 1 and 2 and ensure
HPU Start Up Open the ball valves along the

suction/tank lines between the HPU
reservoir and motor / pump 1 and 2.

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
HPU Start Up Start hydraulic pump motors 1 and 2 Hydraulic Circuit Relief Pressure 1:
with flow relieving through the PRV. diagram * _________kPa
Confirm the relief pressure is as set Relief Pressure 2:
in steps 15 and 21 and adjust _________kPa
leakproof screw with the appropriate
hex socket if required. Record
leakproof screw settings of each
PRV.
HPU Start Up Stop pumps and prepare circuit for LCS GA *

gate movement. Set manual valves
to the correct settings. Double
check gate locking pins are
removed.

HPU Test Run Run HPU for a minimum of 4 hours. Temperature shall Start Time (Initial):
Record temperature, noise and be less than 50°C ___________________
vibration every hour. at all times during Pump 1 Temperature:
Ensure oil returns to tank through the test ____________°C
the unloading valve at low pressure.
Pump 2 Temperature:
No gate movements at this time.
____________°C
Note: only preformed for first gate Time (After 1 Hour):
test of the type. Not during ___________________
subsequent gate tests. Pump 1 Temperature:
____________°C
Pump 2 Temperature:
No allowance made for load ____________°C
simulation, only gate operation. Time (After 2 Hours):
___________________
Pump 1 Temperature:
____________°C
Pump 2 Temperature:
____________°C
Time (After 3 Hours):
___________________
Pump 1 Temperature:
____________°C
Pump 2 Temperature:
____________°C
Time (After 4 Hours):
___________________
Pump 1 Temperature:
____________°C
Pump 2 Temperature:
____________°C

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
Noise Test Stop motor 1 and 2. Confirm PRV

relief pressure settings are as set in
step 26. Open ball valves along the
discharge/pressure lines between
the motors / pumps and pressure
filter.
Noise Test Record the noise level at the HPU Pump 1: _______________
and gate during operation. dB(A)
Pump 2: _______________
dB(A)
HPU: _______________
dB(A)
Gate: _______________
dB(A)
Instrumentation Check the tank level switch for TM4472-LSCH-001

Check correct switch on all levels.
Instrumentation Check that the gate open proxy is

Check switching correctly.

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
Instrumentation Check that the gate close proxy is

Check switching correctly.
Initial gate Start the pump and energise the Hydraulic Circuit
movement and DCV-A (Directional Control Valve - diagram
system bleeding (air A solenoid) to open the gate.
removal) Perform cylinder bleeding as
required. Check for leaks.
Initial gate Inspect the gate while plate is Hydraulic Circuit

movement and moving for any interference to diagram *
system bleeding (air movement, or unwanted contact.
removal)
Initial gate Once the cylinders are extended Hydraulic Circuit

movement and and the gate is open then de- diagram *
system bleeding (air energise the DCV-A. Check for
removal) leaks.
Initial gate Energise the DCV-B and allow the Hydraulic Circuit
movement and gate to close (Cylinder retract) diagram *
system bleeding (air
removal)
Initial gate Once cylinders are retracted then Hydraulic Circuit

movement and de-energise DCV-B and stop the diagram *
system bleeding (air motor.
removal)

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
Initial gate Perform bleeding if required. Hydraulic Circuit

movement and diagram *
system bleeding (air
removal)
Open and Close This section is to measure the time Complete a minimum of 3
Test it takes to open and close the gate times, recording the values
and compare it to the design. as testing is occurring. Place
the average of the times
below.
Open and Close Start the pump and energise the Gate GA * Opening time:___________
Test DCV-A (Directional Control Valve - sec
A solenoid) to open the gate.
Record the time it takes to open the
Pressure:______________
gate completely. Record the system
kPa
pressure on the LCS.
(no load pressure to be
<40Bar)
Open and Close Inspect the gate while plate is

Test moving for any interference to
movement, or unwanted contact.
Open and Close Once the cylinders are extended

Test and the gate is open then de-
energise the DCV-A.

REQUIRED
CLIENT T'MIN
AND VALUE
DATE DATE
INFORMATION
Open and Close Energise the DCV-B and allow the Gate GA * Closing time:___________
Test gate to close (Cylinder retract). sec
Record the time it takes to close the
gate completely. Record the system
Pressure:_______________
pressure on the LCS.
kPa
(no load pressure to be
<40Bar)
Open and Close Once cylinders are retracted then

Test de-energise DCV-B and stop the
motor.
Process E&I: Simulate E-Stop and confirm. De-

Emergency Stop Energisation.
Test Complete Stop pump and de-energise all

solenoids.
Test Complete Drain oil back to tank and prepare

for packing and shipping.
Note, components and piping shall
be flushed, cleaned and treated

Transmin Client
Comments Date
Initial Initial

REVISION HISTORY
Rev Date Author Description Checked Approved
A 16/12/2021 TB Issued for Information only Trent Brittan Bart Trzaskowski
B 19/01/2022 TB Issued for Information only – Revised as Noted Trent Brittan Bart Trzaskowski

BIN ISOLATION GATES
18 APPENDIX E: VENDOR MANUALS

Directional spool valves, direct operated,
with solenoid actuation
RE 23327
Edition: 2013-05
Type WE Replaces: 08.08
▶▶ Size 10
▶▶ Component series 3X; 4X
▶▶ Maximum operating pressure 315 bar [4569 psi]
▶▶ Maximum flow 120 l/min [31.7 US gpm]
H5958
Features Contents
▶▶ 4/3, 4/2 or 3/2 directional design Features1

▶▶ High-power solenoid Contents1
▶▶ Porting pattern according to ISO 4401-05-04-0-05 and Ordering codes 2
NFPA T3.5.1 R2-2002 D05 Symbols3
▶▶ Wet-pin AC solenoids with detachable coil Function, section 4
▶▶ Solenoid coil can be rotated by 90° Function, section 5
▶▶ The coil can be changed without having to open the Technical data 6, 7
pressure-tight chamber Characteristic curves 8
▶▶ Electrical connection as individual or central connection Performance limits 9, 10
▶▶ Manual override, optional Dimensions 11 … 13
Mating connectors 14
Further information 14
RE 23327, edition: 2013-05, Bosch Rexroth AG

2/14 WE | Directional spool valve
Ordering codes
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
WE 10 / C / *
01 3 main ports 3
4 main ports 4
02 Directional valve WE
03 Size 10 10
04 Symbols e.g. C, E, EA, EB, etc; for the possible version, see page 3
05 Component series 30 … 39 (30 … 39: Unchanged installation and mounting dimensions) 3X

Component series 40 … 49 (40 … 49: Unchanged installation and mounting dimensions) 4X
06 With spring return no code

Without spring return O
Without spring return with detent OF
07 High performance wet-pin solenoid with detachable coil C
08 AC voltage 230 V 50/60 Hz W230

For further ordering codes for other voltages and frequencies, see page 7;
for direct voltage, see data sheet 23340
09 With concealed manual override (standard) N9

With manual override N
Without manual override no code
Electrical connection
10 Individual connection
Without mating connector; connector DIN EN 175301-803 K4 1)
Central connection
Cable entry at the cover, with indicator light DL
Central plug-in connection at the cover, with indicator light (without mating connector) DK6L
For further electrical connections, see data sheet 08010
Spool position monitoring

11 Without position switch no code
– Inductive position switch type QM
Monitored spool position "a" QMAG24
Monitored spool position "b" QMBG24
Monitored rest position QM0G24
For further information, see data sheet 24830
12 Without throttle insert no code

Throttle Ø 0.8 mm [0.031 inch] B08
Use with flows which exceed the performance limit of the valve (see page 4).
Seal material
13 NBR seals no code
FKM seals V
Attention: Observe compatibility of seals with hydraulic fluid used! (Other seals upon request)
14 Further details in the plain text
1) Mating connectors, separate order, see page 14 and

data sheet 08006. Notice! Preferred types and standard units are contained
in the EPS (standard price list).
Bosch Rexroth AG, RE 23327, edition: 2013-05
Directional spool valve | WE 3/14
Symbols
A B A B A B A B
a b a b a 0 b
a
a 0 b
b
a b
P T P T P T P T
A B A B A B A B
= .A 1)
a b a a b b = …/O.. a 0 a a 0
P T P T P T P T
A B A B A B A B
= .B
a b a a b b = …/OF.. 0 b 0 b b
P T P T P T P T
=A = E 1)
=C =F
=D =G
=H
A B A B
a b a b
a b
=J
P T P T
=B =L
=Y =M
=P
=Q
=R
=T
1) Example: =U
Symbol E with spool position "a", ordering code ..EA..
=V
Notices!
Representation according to DIN ISO 1219-1.
Hydraulic interim positions are shown by dashes.
=W

Function, section
The directional valve type WE is a solenoid actuated direc- When the electronic solenoid (2) is de-energized, the
tional spool valve. It controls the start, stop and direction return spring (4) pushes the control spool (3) back to its
of a flow. rest position.
The directional valve basically consists of the housing (1), A manual override (6) allows for the manual switching of
one or two electronic solenoids (2), the control spool (3), the valve without solenoid energization.
and the return springs (4). To ensure proper functioning, make sure that the pres-
In the de-energized condition, the control spool (3) is held sure chamber of the solenoid is filled with oil.
in the central position or in the initial position by the
return springs (4) (except for version "O"). The control
spool (3) is actuated by wet-pin electronic solenoids (2). For additional functions, see page 5.
The force of electronic solenoid (2) acts via the plunger (5)
on the control spool (3) and pushes the latter from its rest
position to the required end position. This enables the
necessary direction of flow from P to A and B to T or P to
B and A to T.
6 2 5 4 1 3 4 5 2 6
A B
"a" "b"
Type .WE 10 E…
TA A P B TB
Throttle insert "B.."

Using a throttle insert (7) in channels P, A, B or T increases
the flow resistance at the valve. Its use is required when
due to prevailing operating conditions, flows occur during
the switching processes, which exceed the performance
limit of the valve.

Function, section
Without spring return "O" (only possible with symbols A,

Notice!
C and D)
Pressure peaks in the tank line to two or several valves
This version is a directional valve with 2 spool positions
can result in unwanted control spool movements in the
and 2 electronic solenoids without detent. The valve with-
case of valves with detent! We therefore recommend
out spring return at the control spool (3) has no defined
that separate return lines be provided or a check valve
basic position in the de-energized condition.
installed in the tank line.
Without spring return with "OF" detent (only possible
with symbols A, C and D)
This version is a directional valve with 2 spool positions
and 2 electronic solenoids with detent. The detents are
used to fix the control spool (3) in the relevant spool
position. During operation, continuous application of
current to the electronic solenoid can therefore be omitted
which contributes to energy-efficient operation.
"a"
Type .WE 10 ../OF…

Technical data
(for applications outside these parameters, please consult us!)
general
Weight Individual connection Central connection
– Valve with one solenoid kg [lbs] 3.6 [7.9] 3.5 [7.7]
– Valve with two solenoids kg [lbs] 4.4 [9.7] 4.3 [9.5]
Installation position Any
Ambient temperature range °C [°F] –30 … +50 [–22 … +122] (NBR seals)
–20 … +50 [–4 … +122] (FKM seals)
MTTFd values according to EN ISO 13849 Years 150 (for further details see data sheet 08012)
hydraulic
Maximum operating pressure – Port A, B, P bar [psi] 315 [4569]
– Port T bar [psi] 160 [2320]
With symbols A and B, port T has to be used as leakage oil con-
nection if the operating pressure exceeds the tank pressure.
Maximum flow l/min [US gpm] 120 [31.7]
Flow cross-section – Symbol V mm2 [inch2] 11 [0.017] (A/B to T); 10.3 [0.016] (P to A/B)
(spool position 0) – Symbol W mm2 [inch2] 2.5 [0.004] (A/B to T)
– Symbol Q mm2 [inch2] 5.5 [0.009] (A/B to T)
Hydraulic fluid See table below
Hydraulic fluid temperature range °C [°F] –30 … +80 [–22 … +176] (NBR seals)
(at the valve operating ports) –20 … +80 [–4 … +176] (FKM seals)
Viscosity range mm2/s [SUS] 2.8 … 500 [35 … 2320]
Maximum admissible degree of contamination of the hydraulic fluid - Class 20/18/15 1)
cleanliness class according to ISO 4406 (c)
Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oils HL, HLP, HLPD, HVLP, HVLPD NBR, FKM DIN 51524
HETG NBR, FKM
– insoluble in water VDMA 24568
Bio-degradable HEES FKM
– soluble in water HEPG FKM VDMA 24568
– water-free HFDU, HFDR FKM ISO 12922
Flame-resistant HFC (Fuchs Hydrotherm 46M,
– containing water NBR ISO 12922
Petrofer Ultra Safe 620)
Important information on hydraulic fluids! ▶▶ Flame-resistant – containing water:

▶▶ For more information and data on the use of other hydraulic –– Maximum pressure difference per control edge 50 bar
fluids, refer to data sheet 90220 or contact us! –– Pressure pre-loading at the tank port > 20% of the pressure
▶▶ There may be limitations regarding the technical valve data (tem- differential, otherwise increased cavitation
perature, pressure range, life cycle, maintenance intervals, etc.)! –– Life cycle as compared to operation with mineral oil HL,
▶▶ The flash point of the hydraulic fluid used must be 40 K higher HLP 50 to 100%
than the maximum solenoid surface temperature. ▶▶ Bio-degradable: When using bio-degradable hydraulic fluids that
are simultaneously zinc-solving, zinc may accumulate in the fluid
(per pole tube 700 mg zinc).
1) The cleanliness classes specified for the components must be

adhered to in hydraulic systems. Effective filtration prevents faults
and at the same time increases the life cycle of the components.
For the selection of the filters, see www.boschrexroth.com/filter.

Technical data
(for applications outside these parameters, please consult us!)
electric
Voltage type Alternating voltage 50/60 Hz
Available voltages 2) (For ordering codes for AC voltage V 42, 110, 230
solenoids, see below)
Voltage tolerance (nominal voltage) % ±10
Power consumption W –
Holding power VA 90
Switch-on power VA 550
Duty cycle (ED) % 100
Switching time according – ON ms 15 … 25
to ISO 6403 – OFF ms 20 … 30
Maximum switching frequency 1/h 7200
Maximum surface temperatures of the coil 3) °C [°F] 180 [356]
Protection class according to DIN EN 60529 IP 65 with mating connector mounted and locked
Insulation class VDE 0580 H
Electrical protection Every solenoid must be protected individually, using a suitable
fuse with tripping characteristic K (inductive loads).
Behavior in case of an error (solenoid does not switch though) The solenoid surface temperature may be exceeded.
2) Special voltages on request

3) Possible surface temperature > 50 °C, provide contact protection! Notice!
AC solenoids can be used for 2 or 3 mains; e.g. solenoid type
W110 for: 110 V, 50 Hz; 110 V, 60 Hz; 120 V, 60 Hz
Notice!
▶▶ The solenoid coils must not be painted.
▶▶ Actuation of the manual override is only possible up to Ordering code Mains
a tank pressure of approx. 50 bar [725 psi]. Avoid damage to
W42 42 V, 50 Hz
the bore of the manual override! (Special tool for the
42 V, 60 Hz
operation, separate order, material no. R900024943).
When the manual override is blocked, actuation of the W110 110 V, 50 Hz
opposite solenoid must be ruled out! 110 V, 60 Hz
▶▶ The simultaneous actuation of 2 solenoids of one valve 120 V, 60 Hz
must be ruled out! W230 230 V, 50 Hz
▶▶ Use cables that are approved for an operation temperature 230 V, 60 Hz
above 105 °C [221 °F].
▶▶ When solenoid coils are switched off, voltage peaks result
which may cause failures or damage in the connected
control electronics. The user has to provide for a suitable When establishing the electrical connection, the protective
circuit for limiting the voltage peaks. It must be noted that earthing conductor (PE ) has to be connected correctly.
a diode switched in an anti-parallel form extends the
switching off time.
▶▶ Valves with individual connection and supply voltage 12 V
or 24 V can be operated with twice the voltage for reducing
the switching time. For this purpose, the voltage has to be
reduced to the nominal valve voltage after 100 ms by
means of pulse width modulation. The maximum admis-
sible switching frequency is 5 1/s.
▶▶ Due to possible overloads of the printed-circuit board,
valves with central connection must not be operated with
twice the voltage.

Characteristic curves
(measured with HLP46, ϑoil = 40 ± 5 °C [104 ± 9 °F])
∆p-qV characteristic curves

10
[203] 14 9 Symbol Direction of flow
P – A P – B A – T B – T
→
[180]
12 8 A; B 3 3 – –
Pressure differential in bar [psi]
[160]
7 C 3 3 4 5
[140]
10
6 D; Y 5 5 6 6
[120] 5 E 1 1 4 4
8 4
[100] 3 F 2 3 7 4
6 2 G 3 3 6 7
[80] 1
H 1 1 6 7
[60] 4 J 1 1 3 3
[40] L 2 2 3 5
2
[20] M 1 1 4 5
[0] P 4 2 5 7
0 10 20 30 40 50 60 70 80 90 100 110 120 Q 1 2 1 3
R 3 6 4 –
[0] [4] [8] [12] [16] [20] [24] [28] [31.7]
T 3 3 6 7
Flow in l/min [US gpm] → U; V 2 2 3 3
W 2 2 4 5
Central position: Spool position:

Symbol Direction of flow Symbol Direction of flow
P – A P – B B – T A – T P – T P – A B–A A – T P – T
F 4 – – 9 9 R – 9 – –
P – 5 8 – 10
G, T – – – – 9
H – – – – 3

Performance limits
Notice! with only one direction of flow (e.g. from P to A while

The specified performance limits are valid for operation port B is blocked).
with two directions of flow (e.g. from P to A and simulta- In such cases, please consult us.
neous return flow from B to T). The performance limits were determined when the
Due to the flow forces acting within the valves, the per- solenoids were at operating temperature, at 10%
missible performance limit may be considerably lower undervoltage and without tank pre-loading.
315
Operating pressure in bar [psi] →
300 Characteristic Symbol

5 4 curve
8 1
2
250 1 C; C/O; C/OF; D; D/O; D/OF; Y
6 7 2 E; L; U; Q; W
200 3 A/O; A/OF; J
3
4 F; P
150 5 T

4 6 H
100 7 R
5 8 2) L; U
50
5 2) Central position only
4

0 10 20 30 40 50 60 70 80 90 100 110 120
42 V, 50 Hz; 110 V, 50 Hz; 120 V, 60 Hz;
127 V, 50 Hz; 220 V, 50 Hz; 240 V, 60 Hz

Flow in l/min [US gpm] →
[4569] 315

[4000] 11 curve
10 9
250 9 M
12 10 A, B
[3000] 200 11 G
11 12 V
150
[2000]
42 V, 50 Hz; 110 V, 50 Hz; 120 V, 60 Hz;
100 127 V, 50 Hz; 220 V, 50 Hz; 240 V, 60 Hz
[1000] 11
50
10
[0]
0 10 20 30 40 50 60 70 80 90 100 110 120
[0] [4] [8] [12] [16] [20] [24] [28] [31.7]

Performance limits
Notice! with only one direction of flow (e.g. from P to A while

The specified performance limits are valid for operation port B is blocked).
with two directions of flow (e.g. from P to A and simulta- In such cases, please consult us.
neous return flow from B to T). The performance limits were determined when the
Due to the flow forces acting within the valves, the per- solenoids were at operating temperature, at 10%
missible performance limit may be considerably lower undervoltage and without tank pre-loading.
[4569] 315

[4000] 15 curve
250 13 C; C/O; C/OF; D; D/O; D/OF; Y
14 17 18 14 A/O; A/OF
[3000] 13
200 15 E
16 16 M
150 17 V
[2000]
18 H
100
[1000] 42 V, 60 Hz; 110 V, 60 Hz;
50 127 V, 60 Hz; 220 V, 60 Hz
Please consult us regarding the performance limits
for other symbols.
[0]
0 10 20 30 40 50 60 70 80 90 100 110 120
[0] [4] [8] [12] [16] [20] [24] [28] [31.7]

Dimensions: Individual connection

(dimensions in mm [inch])
12 5 11 9 11 5 6 12
15

15
11 6,6
A B
1.1 1.2
117
123

40
30
3 26 80
10 3
15 95,8 149,8 15
46 175,8
175,8 46
245,6
13 14 2 92,2 14 13
18,9
12
F1 F2
P
70

TA A B TB
F4 F3
15 16
0,01/100
[0.0004/4.0]
Rzmax 4
Required surface quality of

the valve contact surface
For item explanations, valve mounting screws and sub-

Notice! plates, see page 13.
▶▶ Deviating from ISO 4401, in this data sheet port T is
called TA, port T1 is called TB.
▶▶ The dimensions are nominal dimensions which are
subject to tolerances.

Dimensions: Central connection

(dimensions in mm [inch])
16 50
12 8 7 4
157
114,5
97,5
Terminal assignment with central connection: 0,01/100

▶▶ 1 solenoid: [0.0004/4.0]
Always connect the solenoid to terminals 1 and 2,
Rzmax 4
the protective grounding conductor to terminal PE
▶▶ 2 solenoids:
Required surface quality of
Always connect solenoid "a" to terminals 1 and 2, the valve contact surface
solenoid "b" to terminals 3 and 4,
the protective grounding conductor to terminal PE
For item explanations, valve mounting screws and sub-

Notice! plates, see page 13.
▶▶ Deviating from ISO 4401, in this data sheet port T is
called TA, port T1 is called TB.
▶▶ The dimensions are nominal dimensions which are
subject to tolerances.

Dimensions
1.1 Solenoid "a" Subplates according to data sheet 45054 (separate order)
G 66/01 (G3/8)
1.2 Solenoid "b"
G 67/01 (G1/2)
2 Dimension for solenoid without and with concealed manual G 534/01 (G3/4)
override "N9" (standard) G 66/12 (SAE-6; 9/16-18) 1)
3 Dimension for solenoid with manual override "N" G 67/12 (SAE-8; 3/4-16) 1)
4 Cover G 534/12 (SAE-12; 1-1/16-12) 1)
1) On request
Attention!
The valve may only be operated with properly
mounted cover. Valve mounting screws (separate order)
5 Mating connector without circuitry (separate order, 4 metric hexagon socket head cap screws
see page 14 and data sheet 08006) ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
(friction coefficient µtotal = 0.09 … 0.14);
6 Mating connector with circuitry (separate order,
tightening torque MA = 12.5 Nm [9.2 ft-lbs] ± 10%,
see page 14 and data sheet 08006)
material no. R913000058
7 Cable gland Pg 16 [1/2" NPT] "DL" or
8 Angled socket (red, separate order) 4 hexagon socket head cap screws
(material no. R900005538) ISO 4762 - M6 x 40 - 10.9 (self procurement)
9 Name plate (friction coefficient µtotal = 0.12 … 0.17);
tightening torque MA = 15.5 Nm [11.4 ft-lbs] ± 10%
10 Identical seal rings for ports A, B, P, TA, TB (for valves with
throttle insert: O ring in channel P)
4 UNC hexagon socket head cap screws
11 Plug screw for valves with one solenoid 1/4-20 UNC x 1-1/2" ASTM-A574
12 Space required to remove the mating connector/ (friction coefficient µtotal = 0.19 … 0.24);
angled socket tightening torque MA = 20 Nm [14.7 ft-lbs] ± 15%,
13 Space required to remove the coil (friction coefficient µtotal = 0.12 … 0.17);
tightening torque MA = 14 Nm [10.3 ft-lbs] ± 10%,
14 Mounting nut, tightening torque MA = 6+2 Nm [4.43+1.48 ft-lbs]
material no. R978800710
15 Porting pattern according to ISO 4401-05-04-0-05 and
NFPA T3.5.1 R2-2002 D05 With different friction coefficients, the tightening torques are to be
16 Connection TB can only be used in connection with sepa- adjusted accordingly!
rately produced bore.

Mating connectors according to DIN EN 175301-803
For details and more mating

connectors see
data sheet 08006
Material number
Valve side
With
With indicator light and Zener diodes-
Without indicator light protection circuit
Port Color circuitry 12 ... 240 V 24 V
a Gray R901017010 – –
M16 x 1.5 b Black R901017011 – –
a/b Black – R901017022 R901017026
a Red/brown R900004823 – –
1/2" NPT
b Black R900011039 – –
(Pg 16)
a/b Black – R900057453 –
Further information
▶▶ Subplates Data sheet 45054

▶▶ Inductive position switches and proximity sensors (contactless) Data sheet 24830
▶▶ Version with DC solenoids Data sheet 23340
▶▶ Hydraulic fluids on mineral oil basis Data sheet 90220
▶▶ Reliability characteristics according to EN ISO 13849 Data sheet 08012
▶▶ General product information on hydraulic products Data sheet 07008
▶▶ Installation, commissioning and maintenance of industrial valves Data sheet 07300
▶▶ Selection of the filters www.boschrexroth.com/filter
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 18-0 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the user
www.boschrexroth.de from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.

Notes

®
SH11C
POMPE A CILINDRATA FISSA
FIXED DISPLACEMENT PUMPS
COD. 14-0015-A07 D/1

DESCRIZIONE - CARATTERISTICHE
GENERAL INFORMATION - FEATURES
Le pompe della serie SH11C sono una famiglia di unità a SH11C pumps are a family of fixed displacement, bent axis
pistoni assiali, a corpo inclinato, a cilindrata fissa, progettati piston design for operation in open circuit. The proven design
per operare in circuito aperto. Il distributore a superficie incorporating the lens shape valve plate, the high quality
sferica, l'accurata lavorazione e l'alta qualità dei materiali e components and manufacturing techniques make the SH11C
dei componenti usati, consentono alle pompe della serie pumps to able provide up to 430 bar [6235 psi] continuous
SH11C di lavorare fino a 430 bar in continuo e di sopportare and 480 bar [6960 psi] peak performance. Fully laboratory
picchi di 480 bar. Provati in laboratorio e sperimentati sul tested and field proven, these pumps provide maximum
campo queste unità hanno dimostrato una lunga durata di efficiency and longlife. Heavy duty bearings permit high radial
esercizio con elevati rendimenti. Il supporto dell'albero, and axial loads.
realizzato mediante cuscinetti a rotolamento, è dimensionato Versatile design will be fit the SH11C pumps to any
in modo da sopportare elevati carichi assiali e radiali. La application both industrial and mobile. SH11C pumps are
versatilità delle serie SH11C, consente a queste unità di available in both ISO and SAE version.
essere idonee alle diverse tipologie di impianto, sia nel
settore mobile che in quello industriale. Le pompe SH11C
sono disponibili in versione ISO e in versione SAE.
D/2
CARATTERISTICHE TECNICHE
TECHNICAL SPECIFICATIONS
Fluidi: Hydraulic fluids:

Utilizzare fluidi a base minerale con additivi anticorrosione, Use fluids with mineral oil basis and anticorrosive, antioxidant
antiossidanti e antiusura (HL o HM) con viscosità alla and wear preventing addition agents (HL or HM). Viscosity
temperatura di esercizio di 15 ÷40 cSt. Una viscosità limite di range at operating temperature must be of 15 ÷40 cSt. For
800 cSt è ammissibile solo per brevi periodi in Condizione di short periods and upon cold start, a max. viscosity of 800 cSt
partenza a freddo, per valori superiori contattare Dana is allowed, for different types of viscosity please contact Dana
Brevini. Non sono ammesse viscosità inferiori ai 10 cSt. Brevini. Viscosities less then 10 cSt are not allowed. A
Viscosità comprese tra i 10 e i 15 cSt sono tollerate solo in viscosity range of 10 ÷ 15 cSt is allowed for extreme
casi eccezionali e per brevi periodi. operating conditions and for short periods only.
Temperature: Temperature ranges:

Non è ammesso il funzionamento dell'unità a pistoni con The operating temperature of the oil must be within -25ºC÷
temperature del fluido idraulico superiori a 115ºC e inferiori a 115ºC [-13ºF ÷ 239ºF]. For applications with lower
-25ºC. Per applicazioni con temperature inferiori contattare temperatures please contact Dana Brevini.
Dana Brevini.
Filtrazione: Filtering:
Una corretta filtrazione contribuisce a prolungare la durata in A correct filtering is essential for long and satisfactory life of
esercizio dell'unità a pistoni. Per un corretto impiego dell'unità axial piston units. In order to ensure a correct functioning of
a pistoni la classe di contaminazione massima ammessa è the unit, the max. permissible contamination class is 21/19/16
21/19/16 secondo la ISO 4406:1999. according to ISO 4406:1999.
Pressione in carcassa: Case drain pressure:

La pressione massima ammissibile in carcassa è di 10 bar. Maximum permissible case drain pressure is 10 bar [145 psi].
Una pressione superiore può compromettere la durata e la A higher pressure can damage the main shaft seal or reduce
funzionalità della guarnizione dell’albero di uscita. its life.
160-180 108-125
15 [217.5]
14 [203]
075-090
045-055-063
13 [188.5]
12 [174]
020-030
11 [159.5]
010-016
Pressione / Pressure
10 [145]
9 [130.5]
bar [psi]
8 [116]
7 [101.5]
6 [87]
5 [72.5]
4 [58]
3 [43.5]
2 [29]
1 [14.5]
0 1000 2000 3000 4000 5000 6000 7000 8000
Velocità / Speed
rpm
D/3
Albero di uscita: Output shaft:
La tabella è una guida per la determinazione dei carichi Table is a guide to determine max. permissible loads. Values
accettabili. I valori sono determinati in modo da garantire una are calculated in such a way to assure at least 80% of the
vita almeno pari all'80% della vita dei cuscinetti in assenza di bearing operating life where no external load is applied. The
carico esterno. I valori sono riferiti a carichi applicati nella published values are related to loads applied in the middle of
mezzeria dell'albero e nella direzione più sfavorevole. shaft and in the least favourable direction.
Cilindrata / Displacement 010* 016* 020 030 045* 055 063 075 090 108 125 160 180
Forza radiale (1) (1) (1) (1) (1) (1) (1)
N 3000 3200 4300 6100 8350 9200 10300 11500 12900 13600 15900 18400 20600(1)
Radial load [lbf] [674.4] [719.4] [967.5] [1372.5] [1877.2] [2068] [2317.5] [2587.5] [2902.5] [3060] [3577.5] [4140] [4635]
(Fq max)
N/bar
Carico 8.5 9 12 19 23.8 25 30 25.7 28.5 35 37 41 45
[lbf/
Load psi]
[0,128] [0,135] [0.18] [0.285] [0,357] [0.375] [0.45] [0.386] [0.428] [0.525] [0.555] [0.615] [0.675]
250 bar 550 850 1000 1300 1740 1920 2150 2300 2800 2900 3300 3800 4050
Forza assiale tirante [3625 psi] [123.6] [191.1] [225] [292.5] [391.2] [432] [484] [517.5] [630] [652.5] [742.5] [855] [911.2]
Axial pulling load N
[lbf]
350 bar 800 1050 1300 1800 2400 2650 2990 3550 3800 4050 4550 5300 5800
(Fax max) [5075 psi] [179.8] [236.0] [292.5] [405] [539.5] [596] [673] [798.75] [855] [911.25] [1023.7] [1192.5] [1305]
N < 100 bar 320 320 500 500 800 800 800 1000 1000 1250 1250 1600 1600
Forza assiale spingente [lbf] [< 1450 psi] [71.9] [71.9] [112.5] [112.5] [179.8] [180] [180] [225] [225] [281.25] [281.25] [360] [360]
Axial pushing load
N/bar
(Fax max) > 100 bar 3 3 5 5 8.7 9 9 12 12 13 13 17 17
[lbf/
[ > 1450 psi] [0,045] [0,045] [0.075] [0.075] [0,131] [0.135] [0.135] [0.18] [0.18] [0.195] [0.195] [0.255] [0.255]
psi]
(*) (*)
Massima forza radiale permessa per albero SAI (SH11C 055-063): Max permissibile radial force with SAI shaft (SH11C 055-063):
Fq max = 6500 N Fq max = 6500 N [1462.5 lbf]
Massima forza radiale permessa per albero SAM (SH11C 075-090): Max permissibile radial force with SAM shaft (SH11C 075-090):
Massima forza radiale permessa per albero SAO (SH11C 108-125): Max permissibile radial force with SAO shaft (SH11C 108-125):
Massima forza radiale permessa per albero SAP (SH11C 160-180): Max permissibile radial force with SAP shaft (SH11C 160-180):
Quando un carico radiale esterno è applicato all'albero la vita When an external side (radial) load is applied to the drive
dei cuscinetti è determinata dalla intensità, dalla posizione e shaft, the bearing life will vary accordingly to the magnitude,
dalla direzione della forza applicata. Il diagramma mostra come location and direction of the load. The diagram shows how the
la vita dei cuscinetti varia con la direzione del carico. Nel bearing operating life varies versus the direction of the load. In
diagramma il valore 100% rappresenta la vita dei cuscinetti in the diagram 100% represents the bearing operating life where
assenza di carico esterno. La direzione ottimale del carico no external side load is applied to the drive shaft. The
dipende dalla bocca dell'unità a pistoni in pressione. optimum direction is dependent on which port is pressurised.
Pompa sinistra / CCW Pump Pompa destra / CW Pump

Rotazione alterna
Alternating rotation
Pompa Sinistra / CCW Pump Pompa Destra / CW Pump
Il diagramma mostra che per determinate direzioni di carico è The bearing operating life increases up to 30% when the load is
possibile avere incrementi di durata della vita dei cuscinetti applied with some peculiar directions and the maximum
anche del 30%. L'aumento massimo di durata dipende dalla increase is dependent on the operating pressure and the
pressione di esercizio e dalla dimensione nominale dell'unità a nominal size of the unit.
pistoni. When considering the permissible axial force, the force -
Nel considerare la forza assiale permessa bisogna fare transfer direction must be taken in account:
attenzione alla direzione di trasferimento della forza: x Pushing axial loads increase the bearing life.
x Carichi assiali spingenti incrementano la vita dei cuscinetti. x Pulling axial loads reduce the bearing life (if possible pulling
x Carichi assiali tiranti riducono la vita dei cuscinetti (se axial loads should be avoided) .
possibile i carichi tiranti devono essere evitati).
D/4
Guarnizioni: Seals:
Le guarnizioni utilizzate sulle unità a pistoni assiali SH11C Seals used on SH11C series are of FKM (Fluoroelastomer).
sono in FKM (Fluoroelastomer). Nel caso di impiego di fluidi In case of use of special fluids, contact Dana Brevini.
speciali contattare Dana Brevini.
Regime minimo di rotazione: Minimum rotating speed:

Se richiesta l’uniformità di erogazione di portata, la velocità If uniformity of constant flow is required, speed must not be
minima non può essere minore di 500 rpm. Per applicazioni less than 500 rpm. In case of use of special applications,
particolari contattare Dana Brevini. contact Dana Brevini.
Installazione: Installation:
L'installazione con albero verticale e al di sopra del serbatoio Installation with shaft in vertical position and above the tank
comporta alcune limitazioni. Per maggiori dettagli consultare involves some limitations. For further details see on the
nel Catalogo Informazioni Generali la sezione “Norme General Information Catalogue, the section “General
generali di installazione”. installation guidelines”.
Relazione tra senso di rotazione e direzione di flusso: Relation between direction of rotation and direction of
La relazione tra il senso di rotazione dell’albero dell’unità e la flow:
direzione del flusso del fluido è illustrata in figura. The relation between direction of rotation of shaft and
direction of flow is shown in the picture below.
Pompa rotazione destra Pompa rotazione sinistra

CW rotating pump CCW rotating pump
D/5
DATI TECNICI
TECHNICAL DATA
Dimensione / Size 010* 016* 020 030 045* 055 063 075 090 108 125 160 180
Cilindrata 3
cm /rev 10.3 16 19.9 31.9 46 56.35 63.26 77.82 86.23 108.4 124.8 163.9 178.1
Vg
Displacement [in3/rev] [0.626] [0.976] [1.213] [1.945] [2.807] [3.437] [3.859] [4.747] [5.26] [6.612] [7.613] [9.998] [10.864]
bar 430 430 430 430 430 430 430 430 430 430 430 430 430
cont. pnom
[psi] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235] [6235]
Pressione max.
Max. pressure
picco bar 480 480 480 480 480 480 480 480 480 480 480 480 480
pmax
peak [psi] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960] [6960]
n1 max
rpm 3150 3150 2500 2500 2245 2000 2000 1800 1800 1600 1550 1450 1450
cont.
Velocità max.
Max. speed
n1 max
(1) rpm 6000 6000 4750 4750 4250 3750 3750 3350 3350 3000 3000 2650 2650
int.
l/min
Portata max.(2) 32 50 50 80 103 112 127 140 155 173 193 237 258
q1 max [U.S.
Max. flow (2) gpm]
[8.5] [13.2] [13.2] [21.1] [27.2] [29.5] [33.5] [36.96] [40.92] [45.67] [50.95] [62.57] [68.2]
Potenza max. a pnom (2) kW 23 35.8 35.8 57 74 80.3 91 100 111 124 138 170 185
P1 max
Max. power at pnom (2) [hp] [30.8] [48] [48] [76.4] [99.2] [107.6] [24.0] [134] [148.7] [166.2] [184.9] [227.8] [48.9]
cont. Nm 71 110 136 218 315 386 433 533 590 742 855 1122 1219
Tnom
(pnom) [Ibf·ft] [52.36] [81.13] [100.23] [160.66] [232.33] [284.48] [319.12] [392.82] [435.13] [546.85] [630.13] [826.91] [898.40]
Coppia max.
Max. torque picco
Nm 79 122 152 243 352 431 484 595 659 829 954 1253 1361
peak Tmax
[Ibf·ft] [58.27] [89.98] [112.02] [179.09] [260.36] [317.65] [356.71] [438.51] [486.05] [610.97] [703.10] [923.46] [1003.06]
(pmax)
Momento di inerzia (3) kg·m2 0.0005 0.0005 0.001 0.001 0.004 0.004 0.004 0.007 0.007 0.012 0.012 0.022 0.022
J
Moment of inertia (3) [Ibf·ft2] [0,0118] [0,0118] [0.0235] [0.0235] [0.094] [0.094] [0.094] [0.1645] [0.1645] [0.2820] [0.2820] [0.5170] [0.5170]
Peso (3) kg 10 10 18 19 19 23.7 23.7 35 35 48 48

m 6 [13.22] 6 [13.22]
Weight (3) [Ibs] [22.04] [22.04] [39.68] [41.876] [41.876] [52.23] [52.23] [77.14] [77.14] [105.79] [105.79]
l/min
Portata di drenaggio (4) 0.8 0.8 1 1 1.2 1.2 1.2 2.5 2.5 3 3 3 3
qd [U.S.
External drain flow (4) gpm]
[0.2113] [0.2113] [0.264] [0.264] [0.317] [0.317] [0.317] [0.66] [0.66] [0.79] [0.79] [0.79] [0.79]
* In fase di completamento - Work in progress
(Valori teorici, senza considerare Șhm e Șv; valori arrotondati). Le (Theorical values, without considering Șhm e Șv approximate values).
condizioni di picco non devono durare più dell’1% di ogni minuto. Peak operations must not exceed 1% of every minute. A
Evitare il funzionamento contemporaneo alla massima velocità e alla simultaneous maximum pressure and maximum speed not
massima pressione. recommended.
Note: Determinazione della velocità ammissibile Determinazione della velocità limite / Speed limits calculation
(1)
La velocità di rotazione della pompa può essere aumentata
aumentando la pressione sulla bocca di aspirazione. Per la
determinazione della velocità massima di rotazione ammissibile in
funzione della pressione sulla bocca di aspirazione utilizzare il
diagramma a lato. (2) Valori validi per un regime di rotazione pari ad
n1 max cont. (3) Valori indicativi. (4) Valori medi a 250 bar con olio
minerale a 45°C e viscosità 35 cSt.
Notes: Calculation of permissible speed
(1)
The pump rotation speed my be increased by increasing the
suction pressure. To calculate the max. permissible speed related to
the pump suction pressure see the diagram at side. (2) The values are
valid for a rotating speed of n1 max cont. (3) Approximate values. (4)
Average values at 250 bar [3600 psi] with mineral oil at 45°C [113°F]
and 35 cSt of viscosity.
D/6
CODICE DI ORDINAZIONE
ORDERING CODE
Le seguenti lettere o numeri del codice, sono state sviluppate per The following alphanumeric codes system has been developed to
identificare tutte le configurazioni possibili delle pompe SH11C. Usare il identify all of the configuration options for the SH11C pumps. Use the
seguente modulo per identificare le caratteristiche desiderate. Tutte le model code below to specify the desired features. All alphanumeric
lettere o numeri del codice devono comparire in fase d’ordine. Si digits system of the code must be present when ordering. We
consiglia di leggere attentamente il catalogo prima di iniziare la advise to carefully read the catalogue before filling the ordering code.
compilazione del codice di ordinazione.
CODICE PRODOTTO / MODEL CODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 - SERIE / SERIES
Unità a pistoni assiali, con corpo inclinato a cilindrata fissa
SH11C Fixed displacement, bent axis, axial piston unit
2 - POMPA / PUMP
Pompa
P Pump
3 - CILINDRATA / DISPLACEMENT
010* 10.3 cm3/giro 0.626 in3/rev
016* 16 cm3/giro 0.976 in3/rev
3
020 20 cm /giro 1.22 in3/rev
3
030 30 cm /giro 1.83 in3/rev
045* 46 cm3/giro 2.807 in3/rev
3
055 55 cm /giro 3.355 in3/rev
3
063 63 cm /giro 3.843 in3/rev
075 75 cm3/giro 4.575 in3/rev
3
090 90 cm /giro 5.49 in3/rev
3
108 108 cm /giro 6.588 in3/rev
125 125 cm3/giro 7.625 in3/rev
3
160 160 cm /giro 9.76 in3/rev
3
180 180 cm /giro 10.98 in3/rev
4 - VERSIONE / VERSION
ME ISO
SE SAE
CILINDRATA / DISPLACEMENT
010*-016* 020-030 045*-055-063 075-090 108-125 160-180
5 - FLANGIA / MOUNT FLANGE
ISO 4 fori Ø 80 mm
OA ISO 4 Bolts Ø 80 mm [Ø 3.15 in]
ME / / / / /
ISO 4 fori Ø 100 mm
OB ISO 4 Bolts Ø 100 mm [Ø 3.937 in] / ME / / / /
OC ISO 4 Bolts Ø 125 mm [Ø 4.921 in] / / ME / / /
OD ISO 4 Bolts Ø 140 mm [Ø 5.511 in] / / / ME / /
OE ISO 4 Bolts Ø 160 mm [Ø 6.299 in] / / / / ME /
OF ISO 4 Bolts Ø 180 mm [Ø 7.086 in] / / / / / ME
SAE-C 4 Fori
02 SAE-C 4 Bolts
SE / / / / /
SAE-C 4 Fori
05 SAE-C 4 Bolts / SE SE SE / /
SAE-D 4 Fori
08 SAE-D 4 Bolts / / / / SE SE

1) Il valore ME indica che la flangia è disponibile solo per la versione ISO 2) Il valore SE indica che la flangia è disponibile solo per la versione SAE
The ME digit means that the flange is only available for the ISO version The SE digit means that the flange is only available for the SAE version
D/7
1 2 3 4 5 6 7 8 9 10 11 12 13 14
010*-016* 020-030 045*-055-063 075-090 108-125 160-180
6 - ESTREMITÀ ALBERO / SHAFT END
Cilindrico Ø20 mm k6 - Linguetta 8x6x30
CAV Parallel keyed Ø20 mm k6 [0.984 in k6] - key 0.23x0.23x1.18
ME / / / / /
CMB Parallel keyed Ø 25 mm k6 [0.984 in k6] - key 0.31x0.27x1.57
ME / / / / /
CBM Parallel keyed Ø 25 mm k6 [0.984 in k6] - key 0.31x0.27x1.57 / ME / / / /
Cilindrico Ø 30 mm k6 - Linguetta 8x7x40
CBN Parallel keyed Ø 30 mm k6 [1.181 in k6] - key 0.31x0.27x1.57 / ME / / / /
CAW Parallel keyed Ø 30 mm k6 [1.181 in k6] - key 0.31x0.27x1.97 / / ME / / /
CBP Parallel keyed Ø 40 mm k6 [1.574 in k6] - Key 0.47x0.31x2.204 / / / ME / /
CAK Parallel keyed Ø 40 mm k6 [1.574 in k6] - Key 0.47x0.31x2.48 / / / / ME /
CAJ Parallel keyed Ø 45 mm k6 [1.772 in k6] - Key 0.55x0.35x2.48 / / / / ME-SE /
CBQ Parallel keyed Ø 45 mm k6 [1.772 in k6] - Key 0.55x0.35x2.75 / / / / / ME
CAX Parallel keyed Ø 50 mm k6 [1.968 in k6] - Key 0.55x0.35x2.75 / / / / / ME-SE
CAY Parallel keyed Ø 35 mm k6 [1.377 in k6] - Key 0.39x0.31x2.204 / / / ME / /
Scanalato W20x1.25x30x14x9g DIN 5480
SAF Splined W20x1.25x30x14x9g DIN 5480
ME / / / / /
Scanalato W25x1.25x18x9g DIN 5480
SAG Splined W25x1.25x18x9g DIN 5480
ME ME / / / /
Scanalato W30x2x14x9g DIN 5480
SAI Splined W30x2x14x9g DIN 5480 / ME ME / / /
SAM Splined W35x2x16x9g DIN 5480 / / ME ME / /
SAO Splined W40x2x18x9g DIN 5480 / / / ME ME /
SAP Splined W45x2x21x9g DIN 5480 / / / / ME ME
SAR Splined W50x2x24x9g DIN 5480 / / / / / ME
Cilindrico Ø 22.22 mm - Linguetta 6.35x6.25x25.4
C16 Parallel keyed Ø 22.22 mm [0.874 in] - Key 0.25x0.246x1 / SE / / / /
Cilindrico Ø 31.75 mm - Linguetta 7.93x7.3x40
C17 Parallel keyed Ø 31.75 mm [1.25 in] - Key 0.31x0.287x1.57 / / SE / / /
Cilindrico Ø 44.45 mm - Linguetta 11.11x9.2x60
C18 Parallel keyed Ø 44.45 mm [1.75 in] - Key 0.43x0.36x2.36 / / / / SE SE
Scanalato Z13 16/32 DP
S05 Splined 13T 16/32 DP
SE SE / / / /
S12 Splined 14T 12/24 DP / SE SE SE / /
S15 Splined 13T 8/16 DP / / / / SE SE
S16 Splined 23T 16/32 DP / / / / SE /
1) Il valore ME indica che l’albero è disponibile solo per la versione ISO

The ME digit means that the shaft is only available for the ISO version
2) Il valore SE indica che l’albero è disponibile solo per la versione SAE
The SE digit means that the shaft is only available for the SAE version
D/8
1 2 3 4 5 6 7 8 9 10 11 12 13 14
010*-016* 020-030 045*-055-063 075-090 108-125 160-180
7 - COPERCHIO DISTRIBUTORE / PORT COVER
Bocche Frontali (Pompa)
FP2 Frontal ports (Pompa)
ME-SE ME-SE ME-SE ME-SE ME-SE ME-SE
1) Il valore ME indica che il coperchio è disponibile solo per la versione ISO

The ME digit means that the port cover is only available for the ISO version
2) Il valore SE indica che il coperchio è disponibile solo per la versione SAE
The SE digit means that the port cover is only available for the SAE version
8 - SENSO DI ROTAZIONE (VISTA LATO ALBERO) / DIRECTION OF ROTATION (VIEWED FROM SHAFT SIDE)
Destra
DX CW
Sinistra
SX CCW
9 - TENUTA / SEAL
V FKM
10 - VALVOLA / VALVE
Non Richieste
XXXX NONE
D/9
1 2 3 4 5 6 7 8 9 10 11 12 13 14
VALVOLA / VALVE
XXXX VCDM VCD1 VCD2 VCR1 VCR3 VU16
11 - CARATTERISTICA VALVOLA / VALVE FEATURE

Caratteristica non necessaria
000 Feature not necessary Ɣ / / / / Ɣ /
Non Tarata (Campo Taratura 30÷350 bar) (Rapporto di pilotaggio 6.2:1)
001 Not Set 30÷350 bar [435 to 5075 psi] [Piloting ratio 6.2:1] / / / / Ɣ / /
Non Tarata (Campo Taratura 0÷350 bar)(Rapporto di pilotaggio 2.9:1) - Controllo in rotazione DX
002 Not Set 0÷350 bar [0 to 5075 psi][Piloting ratio 2.9:1] - Control of rotation CW / / Ɣ / / / /
Non Tarata (Campo Taratura 0÷350 bar)(Rapporto di pilotaggio 2.9:1) - Controllo in rotazione SX
006 Not Set 0÷350 bar [0 to 5075 psi][Piloting ratio 2.9:1] - Control of rotation CCW / / Ɣ / / / /
Non Tarata (Campo Taratura 30÷350 bar)(Rapporto di pilotaggio 6.2:1) - Controllo in rotazione DX
004 Not Set 30÷350 bar [435 to 5075 psi][Piloting ratio 6.2:1] - Control of rotation CW / Ɣ / / / / /
Non Tarata (Campo Taratura 30÷350 bar)(Rapporto di pilotaggio 6.2:1) - Controllo in rotazione SX
005 Not Set 30÷350 bar [435 to 5075 psi][Piloting ratio 6.2:1] - Control of rotation CCW / Ɣ / / / / /
Non Tarata (Campo Taratura 250÷500 bar)(Rapporto di pilotaggio 13:1) - Controllo in rotazione DX
003 Not Set 250÷500 bar [3625 to 7250 psi][Piloting ratio 13:1] - Control of rotation CW / / / Ɣ / / /
Non Tarata (Campo Taratura 250÷500 bar)(Rapporto di pilotaggio 13:1) - Controllo in rotazione SX
007 Not Set 250÷500 bar [3625 to 7250 psi][Piloting ratio 13:1] - Control of rotation CCW / / / Ɣ / / /
Non Tarata (Taratura Massima 350 bar, Portata Massima 65 l/min) - Controllo in rotazione DX
008 Not Set (Max setting 350 bar[5075 psi], Max Flow 65 l/min [17.2 U.S. gpm]) - Control of rotation CW / / / / / / Ɣ
Non Tarata (Taratura Massima 350 bar, Portata Massima 65 l/min) - Controllo in rotazione SX
009 Not Set (Max setting 350bar[5075 psi], Max Flow 65l/min[17.2 U.S. gpm]) - Control of rotation CCW / / / / / / Ɣ
Ɣ Disponibile - Available / Non Disponibile - Not Available
Per la fornitura di valvole tarate contattare Uff.Tecnico. Per le caratteristiche vedere il catalogo valvole
Please contact Technical department for valve which requie specific setting For the technical specifications see catalogue valves
12 - VALVOLA DI LAVAGGIO / FLUSHING VALVE

Non Richieste
XX NONE
010*-016* 020-030 045*-055-063 075-090 108-125 160-180
13 - CARATTERISTICA SPECIALE / SPECIAL FEATURE

Nessuna Caratteristica
XX NONE Ɣ Ɣ Ɣ Ɣ Ɣ Ɣ
Tappi drenaggio invertiti
RD Drain plugs reversed / Ɣ Ɣ Ɣ Ɣ Ɣ
Ɣ Disponibile - Available / Non Disponibile - Not Available * In fase di completamento - Work in progress
14 - VERNICIATURA / PAINTING
Non Richieste
XX NONE
Verniciato RAL 9005
01 Painted RAL 9005
Verniciato RAL 5015
02 Painted RAL 5015
D/10
DIMENSIONI FLANGIA ISO 4 FORI (OA)
DIMENSIONS ISO 4 BOLTS FLANGE (OA) SH11C 010-016 ME
S1, S2: Drenaggi (1 tappato) / Drain ports (1 plugged) - 3/8 G (BSPP)
A, B: Utenze / Service line ports
R: Spurgo (tappato) / Air bleed (plugged) - 1/8 G (BSPP)
120.2 [4.73]
29 [1.14] 95 [3.741]
R
11.1 [0.44]
6 [0.24]
Ø 100 [3.94]
Ø 79.5 [3.13] S1
Ø 80 [3.15]
96 [3.78]
58 [2.28]
40°
18.2 [0.72] Ø 9 [0.35]
20 [0.79] S2
12 [0.47]
60 [2.36]
FP2
Visto da C / Detail C
178.3 [7.019]
135 [5.302] 15 [0.591]
59 [2.328]
103.8 [4.086]
M33x2
18 [0.71] Prof. / Depth
c
M22x1.5
14 [0.55] Prof. / Depth
CAV Albero cilindico

Parallel keyed shaft CMB Albero cilindico
Parallel keyed shaft SAG Albero scanalato
Splined shaft SAF Albero scanalato
Splined shaft
Linguetta / Key 6x6x30 UNI 6604 Linguetta / Key 8x7x32 UNI 6604
Profilo / Spline W25x1.25x30x18x9g Profilo / Spline W20x1.25x30x14x9g
5 [0.20] 32 [1.26] DIN 5480 DIN 5480
5 [0.20] 22 [0.87]
30 [1.18] 22 [0.87]
22.5 [0.89]
M10x1.0
M6
6 [0.236]
16
M10x1.0 [0.39]
Ø25 [0.98]
28 [1.10]
Ø20 [0.787]
22
[0.63] 16
[0.87] 22 [0.63]
21 [0.87]
30 [1.18]
[0.83]
20 [0.79] 20 [0.79]
20 [0.79] 20 [0.79]
60 [2.36] 60 [2.36] 48 [1.89] 54 [2.13]
D/11
DIMENSIONI FLANGIA ISO 4 FORI (OB)
DIMENSIONS ISO 4 BOLTS FLANGE (OB) SH11C 020-030 ME
FP2
CBM Albero cilindico

Parallel keyed shaft CBN Albero cilindico
Parallel keyed shaft SAG Albero scanalato
Splined shaft SAI Albero scanalato
Splined shaft
D/12
DIMENSIONI FLANGIA ISO 4 FORI (OC)
DIMENSIONS ISO 4 BOLTS FLANGE (OC) SH11C 045-055-063
FP2
CAW Albero cilindico

Parallel keyed shaft SAM Albero scanalato
Splined shaft SAI Albero scanalato
Splined shaft
D/13
DIMENSIONI FLANGIA ISO 4 FORI (OD)
DIMENSIONS ISO 4 BOLTS FLANGE (OD) SH11C 075-090 ME
FP2
CAY Albero cilindico

Parallel keyed shaft CBP Albero cilindico
Parallel keyed shaft SAM Albero scanalato
Splined shaft SAO Albero scanalato
Splined shaft
D/14
DIMENSIONI FLANGIA ISO 4 FORI (OE)
DIMENSIONS ISO 4 BOLTS FLANGE (OE) SH11C 108-125 ME
FP2
CAK Albero cilindico

Parallel keyed shaft CAJ Albero cilindico
Parallel keyed shaft SAO Albero scanalato
Splined shaft SAP Albero scanalato
Splined shaft
D/15
DIMENSIONI FLANGIA ISO 4 FORI (OF)
DIMENSIONS ISO 4 BOLTS FLANGE (OF) SH11C 160-180 ME
FP2
CBQ Albero cilindico

Parallel keyed shaft CAX Albero cilindico
Parallel keyed shaft SAP Albero scanalato
Splined shaft SAR Albero scanalato
Splined shaft
D/16
DIMENSIONI FLANGIA SAE C 4 FORI (OA)
DIMENSIONS SAE C 4 BOLTS FLANGE (OA) SH11C 010-016 SE
S1, S2: Drenaggi (1 tappato) / Drain ports (1 plugged) - 3/4”-16 UNF 2B
R: Spurgo (tappato) / Air bleed (plugged) - 7/16”-20 UNF 2B
130 [5.12] 174 [6.85]

146 [5.75]
11.1 [0.44]
39.3 [1.55] R
S1
Ø 101.6 [4]
40°
Ø 14 [0.55]
59 [2.32]
9.7 [0.38] S2
12 [0.47]
73.3 [2.89]
FP2
Visto da C / Detail C
178.3 [7.019]
135 [5.302] 15 [0.591]
59 [2.328]
103.8 [4.086]
1" 5/16
20 [0.79] Prof. / Depth
c
1" 1/16
20 [0.79] Prof. / Depth
S05 Albero scanalato

Splined shaft
Profilo / Spline
D.P. 16/32 Z13 ANSI B92.1 26 [1.02]
5/16-18 UNC
19
[0.75]
34 [1.34]
41.9 [1.65]
D/17
DIMENSIONI FLANGIA SAE C 4 FORI (05)
DIMENSIONS SAE C 4 BOLTS FLANGE (05) SH11C 020-030 SE
S1, S2: Drenaggi (1 tappato) / Drain ports (1 plugged) - 3/4”-16 UNF 2B
R: Spurgo (tappato) / Air bleed (plugged) - 7/16”-20 UNF 2B
FP2
C16 Albero cilindico

Parallel keyed shaft S12 Albero scanalato
Splined shaft S05 Albero scanalato
Splined shaft
D/18
DIMENSIONS SAE C 4 BOLTS FLANGE (05) SH11C 045-055-063
S1, S2: Drenaggi (1 tappato) / Drain ports (1 plugged) - 1” 1/16-12 UN 2B
R: Spurgo (tappato) / Air bleed (plugged) - 7/16”-20 UNF
FP2

Splined shaft
D/19
DIMENSIONS SAE C 4 BOLTS FLANGE (05) SH11C 075-090 SE
FP2
S12 Albero scanalato

Splined shaft
D/20
DIMENSIONI FLANGIA SAE D 4 FORI (08)
DIMENSIONS SAE D 4 BOLTS FLANGE (08) SH11C 108-125 SE
FP2

Splined shaft S16 Albero scanalato
Splined shaft
D/21
DIMENSIONI FLANGIA SAE D 4 FORI (08)
DIMENSIONS SAE D 4 BOLTS FLANGE (08) SH11C 160-180 SE
FP2

Splined shaft
D/22
TAPPI DRENAGGIO INVERTITI
DRAIN PLUGS REVERSED
Per la serie SH11C è possibile richiedere la posizione dei For the SH11C is possible to request the drain plug reversed
tappi del drenaggio invertita rispetto allo Standard. compared to standard.
Se si vuole predisporre in questa configurazione è necessario If it is necessary in this configuration, to specify in the purchase
specificare in fase d’ordine la caratteristica order the value “RD” (See position 13 of ordering code).
“RD” (vedere punto 13 del codice di ordinazione).
VERSIONE STANDARD VERSIONE “RD”

STANDARD VERSION “RD” VERSION
S1 - Tappo in metallo / Metallic plug. S1 - Tappo in plastica / Plastic plug.

S2 - Tappo in plastica / Plastic plug. S2 - Tappo in metallo / Metallic plug.
D/23
®
D/24
II5854
Inductive sensor
IIK3015-BPKG/US-104
Product characteristics
Electrical design PNP
Output function normally open
Sensing range [mm] 15
Housing threaded type
Dimensions [mm] M30 x 1.5
Application
Special feature Gold-plated contacts
Electrical data
Operating voltage [V] 10...30 DC
Current consumption [mA] < 10
Protection class II
Reverse polarity protection yes
Outputs
Electrical design PNP
Output function normally open
Max. voltage drop switching
[V] 2.5
output DC
Permanent current rating of
[mA] 200
switching output DC
Switching frequency DC [Hz] 200
Short-circuit protection yes
Overload protection yes
Detection zone
Sensing range [mm] 15
Real sensing range Sr [mm] 15 ± 10 %
Operating distance [mm] 0...12.15
ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen — We reserve the right to make technical alterations without prior notice. — EN-GB — II5854-01 — 16.04.2019 —
II5854
Inductive sensor
IIK3015-BPKG/US-104
Accuracy / deviations
Correction factor steel: 1 / stainless steel: 0.7 / brass: 0.5 / aluminium: 0.4 / copper: 0.3
Hysteresis [% of Sr] 3...15
Switch point drift [% of Sr] -10...10
Operating conditions
Ambient temperature [°C] -25...80
Protection IP 67
Tests / approvals
EN 61000-4-2 ESD 4 kV CD / 8 kV AD
EN 61000-4-3 HF radiated 3 V/m
EMC EN 61000-4-4 Burst 2 kV
EN 61000-4-6 HF conducted 3V
EN 55011 class B
Embedded software included yes
Mechanical data
Weight [g] 121.5
Housing threaded type
Mounting non-flush mountable
Dimensions [mm] M30 x 1.5
Thread designation M30 x 1.5
brass white bronze coated; sensing face: PBT orange;
Materials
LED window: PEI; lock nuts: brass white bronze coated
Tightening torque [Nm] 50
Displays / operating elements
Display switching status 4 x LED, yellow
Accessories
Items supplied lock nuts: 2
Remarks
Pack quantity 1 pcs.
Electrical connection
II5854
Inductive sensor
IIK3015-BPKG/US-104
Connection
Electrical connection - plug

Connector: 1 x M12; Contacts: gold-plated
Pressure Gauges
Pressure Gauge (analogue) § Type SPG
Pressure Gauge (Analogue) Type SPG (Stem Mounting) Pressure Gauge (Analogue) Type SPG (Panel Mounting)
Product Description Order Codes
Area of Application
Mechanical pressure measurement SPG - 063 - 00160 - 01 - P - B04 - U
Features
Suitable for hydraulic oil and gaseous media

compatible with copper based alloys a Series and Type
Available in nominal sizes 63 and 100 mm / 2.5 and 4 in Stainless Steel Pressure Gauge SPG
Thread form: for BSP (G1/4 and G1/2),
NPT (1/4 NPT and 1/2 NPT), SAE (7/16–20 UNF) b Size
Stainless Steel (1.4301) housing Ø 63 mm, with G1/4 or 1/4 NPT connection 063
Acrylic sight glass Ø 100 mm, with G1/2 or 1/2 NPT connection 100
Glycerine filled
Standard dual scales with pressure indication c Pressure Ranges
in bar and PSI Pressure Ranges Code Pressure Ranges Code
U-bolt or flange mounting kit on request for style of scale 01 - bar/PSI for style of scale 05 - PSI/bar
-1 ... 1,5 bar / -14.5 ... 21 PSI (-00001)-00001.5 -1,02 ... 0 bar / -30 inHg ... 0 PSI 30HG30
Note: Please contact STAUFF before you use -1 ... 3 bar / -14.5 ... 43 PSI (-00001)-00003 -1,02 ... 2,07 bar / -30 inHg ... 30 PSI 03030
SPG with other media. 0 ... 10 bar / 0 ... 145 PSI 00010 0 ... 2,07 bar / 0 ... 30 PSI 00030
0 ... 16 bar / 0 ... 232 PSI 00016 0 ... 4,14 bar / 0 ... 60 PSI 00060
Options 0 ... 25 bar / 0 ... 362 PSI 00025 0 ... 6,89 bar / 0 ... 100 PSI 00100
0 ... 40 bar / 0 ... 580 PSI 00040 0 ... 11,03 bar / 0 ... 160 PSI 00160
Protective rubber cap 0 ... 60 bar / 0 ... 870 PSI 00060 0 ... 13,79 bar / 0 ... 200 PSI 00200
Additional scale readings including personilisation 0 ... 100 bar / 0 ... 1450 PSI 00100 0 ... 20,68 bar / 0 ... 300 PSI 00300
U-bolt and flange mounting kits are available separately 0 ... 160 bar / 0 ... 2320 PSI 00160 0 ... 34,74 bar / 0 ... 500 PSI 00500
as spare parts 0 ... 250 bar / 0 ... 3625 PSI 00250 0 ... 41,37 bar / 0 ... 600 PSI 00600
0 ... 400 bar / 0 ... 5801 PSI 00400 0 ... 68,95 bar / 0 ... 1000 PSI 01000
Technical Data 0 ... 600 bar / 0 ... 8702 PSI 00600 0 ... 103,42 bar / 0 ... 1500 PSI 01500
0 ... 680 bar / 0 ... 9862 PSI 00680 0 ... 137,90 bar / 0 ... 2000 PSI 02000
Pressure gauge according to EN 837-1 0 ... 700 bar / 0 ... 10152 PSI 00700 0 ... 206,84 bar / 0 ... 3000 PSI 03000
Subject to technical modifications 0 ... 1000 bar / 0 ... 14503 PSI 01000 0 ... 275,79 bar / 0 ... 4000 PSI 04000
0 ... 344,74 bar / 0 ... 5000 PSI 05000

Accuracies 0 ... 413,69 bar / 0 ... 6000 PSI 06000

SPG-063: 1.6 (± 1.6 % FS* as per EN 837-1) Note: Others on request. Information always refer to the 0 ... 517,11 bar / 0 ... 7500 PSI 07500
SPG-100: 1.0 (± 1.0 % FS* as per EN 837-1) pressure setting of the outside scale. 0 ... 689,48 bar / 0 ... 10000 PSI 10000
Permissible Temperatures d Styles of Scales f Process Connection

Ambient: -20 °C ... +60 °C / -4 °F ... +140 °F bar / PSI (bar outside/PSI inside - standard option Europe) 01 G1/4 (only SPG-063) B04
Media: max. +60 °C / max. +140 °F bar 02 G1/2 (only SPG-100) B08
PSI 03 1/4 NPT (only SPG-063) N04

Protection Ratings PSI / bar (PSI outside/ bar inside - standard option North America) 05 1/2 NPT (only SPG-100) N08
IP 65: for all manometer SPG-100 and kPa / PSI (kPa outside/ PSI inside) 10 7/16–20 UNF (only SPG-063) U04

SPG-063 > 16 bar / 232 PSI

IP 65 protection rating: Dust tight Note: Others on request. Note: Others on request.
and protected against water jets
IP 54 for all manometer SPG-063 e Adaption g Accessories
≤ 16 bar / 232 PSI due to pressure Stem mounting S No accessory (none)
compensation opening Panel mounting P U-bolt assembly U
IP 54 protection rating: Dust Front flange assembly (for panel mount only) F
protected and protected against Rear flange assembly R
splashing water U-bolt and front flange assembly
UF
(for panel mount only)
Protective rubber cap (for stem mount only) G
For further information see Catalogue 7 - STAUFF Test. * FS = Full Scale
16 Catalogue 8 § Edition 05/2021 www.stauff.com/8/en/#16

Pressure Gauges
Pressure Gauge (analogue) § Type SPG
A
E ØA
E E
ØA F ØE F
ØA F
SW 14
Hex14
ØF F1
(Hex .55)
Hex14
SW 14
(Hex .55)
ØD
ØC
ØC
ØD
C Ø3,5 (3x) C
B
(Ø.14) (3x)
ØB
SW 14
Hex14
C
(Hex .55) G
ØD H 120°
SPG-063 ... S ... SPG-063 ... P ... U SPG-063 ... P ... F
Dimensions SPG-063
Version Dimension (mm/in)
Pressure ØA ØB ØC ØD ØE ØF B C E F F1 G
Gauge
69 G1/4 54 15 32 6,5
SPG-063 - - 1/4 NPT - - - -
2.72 7/16–20 UNF 2.13 .59 1.26 .26
69 72 62 G1/4 15 32 6,5 56
SPG-063 ... U 1/4 NPT - - - -
2.72 2.83 2.44 7/16–20 UNF .59 1.26 .26 2.20
85 62 G1/4 75 68 15 32 1 6,5
SPG-063 ... F - 1/4 NPT - -
3.35 2.44 7/16–20 UNF 2.95 2.68 .59 1.26 .04 .26
E E ØA
F ØA F ØE
E
ØA F1
ØF F
Hex22
(Hex .87)
ØC
Hex22
(1.18)
30
(Hex .87)
ØC
(1.18)
30
Ø4,75 (3x)
B
(Ø.19) (3x)
ØB
ØD
Hex22 C
ØD
C
(Hex .87) C
ØD H G 120°
SPG-100 ... S ... SPG-100 ... P ... U SPG-100 ... P ... F
Dimensions SPG-100
Version Dimension (mm/in)
Pressure ØA ØB ØC ØD ØE ØF B C E F F1 G
Gauge
107 G1/2 87 23 48 8
SPG-100 - - - - - -
4.21 1/2 NPT 3.43 .91 1.89 .31
107 107 100 G1/2 23 48 8 81,5
SPG-100 ... U - - - -
4.21 4.21 3.94 1/2 NPT .91 1.89 .31 3.21
132 100 G1/2 116 107 23 48 8 1,25
SPG-100 ... F - - -
5.20 3.94 1/2 NPT 4.57 4.21 .91 1.89 .31 .05
* FS = Full Scale
Dimensional drawings: All dimensions in mm (in).
www.stauff.com/8/en/#17 Catalogue 8 § Edition 05/2021 17

Fluid Level and Temperature Indicators
Thermo Switch
Connection Details and Electrical Functions
Type TS Types C and O: Industrial standard connector (contact gap:
9,4 mm / .37 in), similar to DIN EN 175301-803-C / ISO 6952
A
25,5
(1.00)
Thermostat
Cable 2
PG7
2 Ground
3
1 Cable
( c .67)
15,6
Thermostat
(.61) 34 Cable 1
c 17
(1.34)
10
(.39)
115 (4.53) Types CD and OD: Five-pin circular connector M12,
A-coded, according to IEC 61076-2-101
M12
(1.89)
18
(.71)
48
M12
Analog 24 V DC
Signal 0 V DC
15,5 Connection 1 not available

A B 38 (.61)
Connection 2 not engaged
(1.50) 51
(2.01)
Characteristics Dimensions Order Codes
Fluid temperature measurement in conjunction with Dimensions (mm/in)

STAUFF Level Gauges SNA, SNK and SNKK A
39
B
76
TS-SNA/SNK - O - 60
In conjunction with Level Gauge SNA
Installation 1.54 2.99
Replaces the lower banjo bolt of the Level Gauge 47 68
In conjunction with Level Gauge SNK
Available for bolt size M12 only 1.85 2.68
Clearance hole: Ø13 mm / Ø.51 in 47 68 a Type
In conjunction with Level Gauge SNKK
1.85 2.68 Thermo Switch TS for use with
TS-SNA/SNK
Materials Level Gauges SNA, SNK and SNKK
Metal parts made of Stainless Steel (1.4305)
Plastic parts made of glass-fibre reinforced Polyamide (PA) b Electrical Function
Break contact, opens at switching temperature
0
Electrical Specifications (General) Electrical Specifications (Alternating Current) (normally closed); Equipped with standard connector
Thermo switch is activated when the fluid temperature Maximum voltage: 250 V, 2,5 (1,6) A, 50 Hz Break contact, opens at switching temperature
OD
reaches the respective switching temperature Maximum current at 2000 operations: (normally closed); Equipped with connector M12
Available with switching temperatures of +60 °C / +140 °F, 4,0 A at cos j = 4,45 / 250 V, 135 °C Make contact, closes at switching temperature
C
+70 °C / +158 °F, +80 °C / +176 °F or +90 °C / +194 °F Maximum current at 10000 operations: (normally open); Equipped with standard connector
(with a switching tolerance of ±5 °C / ±9 °F and a 2,5 A at cos j = 1,00 / 250 V, 150 °C Make contact, closes at switching temperature
CD
hysteresis of 35 °C / 63 °F) Minimum current: 20 mA (normally open); Equipped with connector M12
Available as a break contact (normally closed) or make
contact (normally open) Electrical Specifications (Direct Current) c Switching Temperature
Either equipped with industrial standard connector (types Maximum voltage: 42 V Contact switches at +60 °C / +140 °F 60
C / O) or five-pin circular connector M12 (types CD / OD) Contact switches at +70 °C / +158 °F 70
Thermo switch can be rotated by 360° to its final direction Accessories / Options Contact switches at +80 °C / +176 °F 80
Deutsch Adaptor Cable Contact switches at +90 °C / +194 °F 90
Please see page 20 for details.
Dial Thermometer with Probe

Types T1/T2 SW 13
(Hex .51)
(1.30)
33
T1: 200 (7.87)

T2: 300 (11.81)
Characteristics
Visual fluid temperature measurement in conjunction Scale Options Installation

with STAUFF Level Gauges SNA, SNK and SNKK Celsius scale of 0°C ... +100 °C Requires a special banjo bolt (with internal M8
Dual Celsius / Fahrenheit scale of up to +100 °C / +200 °F port for the dial thermometer with probe) to replace
Nominal Sizes and Designs the lower standard banjo bolt of the Level Gauge
Probe lengths of 200 mm / 7.87 in or 300 mm / 11.81 in Materials Use suitable wrench SW 13 (Hex .51) to fasten;
Scale diameter of 33 mm / 1.30 in Probe made of Stainless Steel V4A (1.4571) turning on the body itself may damage the product
Please contact STAUFF for special versions. Technical Data Please note that Dial Thermometers with Probe can only
IP 65 protection rating: Dust tight and protected be ordered in conjunction with Level Gauges SNA, SNK
against water jets and SNKK. Please see page 14 to 17 for details.

Fluid Level and Temperature Indicators
Thermo Switch
Connection Details and Electrical Functions
Type TS Types C and O: Industrial standard connector (contact gap:
9,4 mm / .37 in), similar to DIN EN 175301-803-C / ISO 6952
A
25,5
(1.00)
Thermostat
Cable 2
PG7
2 Ground
3
1 Cable
( c .67)
15,6
Thermostat
(.61) 34 Cable 1
c 17
(1.34)
10
(.39)
115 (4.53) Types CD and OD: Five-pin circular connector M12,
A-coded, according to IEC 61076-2-101
M12
(1.89)
18
(.71)
48
M12
Analog 24 V DC
Signal 0 V DC
15,5 Connection 1 not available

A B 38 (.61)
Connection 2 not engaged
(1.50) 51
(2.01)
Characteristics Dimensions Order Codes
Fluid temperature measurement in conjunction with Dimensions (mm/in)

STAUFF Level Gauges SNA, SNK and SNKK A
39
B
76
TS-SNA/SNK - O - 60
In conjunction with Level Gauge SNA
Installation 1.54 2.99
Replaces the lower banjo bolt of the Level Gauge 47 68
In conjunction with Level Gauge SNK
Available for bolt size M12 only 1.85 2.68
Clearance hole: Ø13 mm / Ø.51 in 47 68 a Type
In conjunction with Level Gauge SNKK
1.85 2.68 Thermo Switch TS for use with
TS-SNA/SNK
Materials Level Gauges SNA, SNK and SNKK
Metal parts made of Stainless Steel (1.4305)
Plastic parts made of glass-fibre reinforced Polyamide (PA) b Electrical Function
Break contact, opens at switching temperature
0
Electrical Specifications (General) Electrical Specifications (Alternating Current) (normally closed); Equipped with standard connector
Thermo switch is activated when the fluid temperature Maximum voltage: 250 V, 2,5 (1,6) A, 50 Hz Break contact, opens at switching temperature
OD
reaches the respective switching temperature Maximum current at 2000 operations: (normally closed); Equipped with connector M12
Available with switching temperatures of +60 °C / +140 °F, 4,0 A at cos j = 4,45 / 250 V, 135 °C Make contact, closes at switching temperature
C
+70 °C / +158 °F, +80 °C / +176 °F or +90 °C / +194 °F Maximum current at 10000 operations: (normally open); Equipped with standard connector
(with a switching tolerance of ±5 °C / ±9 °F and a 2,5 A at cos j = 1,00 / 250 V, 150 °C Make contact, closes at switching temperature
CD
hysteresis of 35 °C / 63 °F) Minimum current: 20 mA (normally open); Equipped with connector M12
Available as a break contact (normally closed) or make
contact (normally open) Electrical Specifications (Direct Current) c Switching Temperature
Either equipped with industrial standard connector (types Maximum voltage: 42 V Contact switches at +60 °C / +140 °F 60
C / O) or five-pin circular connector M12 (types CD / OD) Contact switches at +70 °C / +158 °F 70
Thermo switch can be rotated by 360° to its final direction Accessories / Options Contact switches at +80 °C / +176 °F 80
Deutsch Adaptor Cable Contact switches at +90 °C / +194 °F 90
Please see page 20 for details.
Dial Thermometer with Probe

Types T1/T2 SW 13
(Hex .51)
(1.30)
33
T1: 200 (7.87)

T2: 300 (11.81)
Characteristics
Visual fluid temperature measurement in conjunction Scale Options Installation

with STAUFF Level Gauges SNA, SNK and SNKK Celsius scale of 0°C ... +100 °C Requires a special banjo bolt (with internal M8
Dual Celsius / Fahrenheit scale of up to +100 °C / +200 °F port for the dial thermometer with probe) to replace
Nominal Sizes and Designs the lower standard banjo bolt of the Level Gauge
Probe lengths of 200 mm / 7.87 in or 300 mm / 11.81 in Materials Use suitable wrench SW 13 (Hex .51) to fasten;
Scale diameter of 33 mm / 1.30 in Probe made of Stainless Steel V4A (1.4571) turning on the body itself may damage the product
Please contact STAUFF for special versions. Technical Data Please note that Dial Thermometers with Probe can only
IP 65 protection rating: Dust tight and protected be ordered in conjunction with Level Gauges SNA, SNK
against water jets and SNKK. Please see page 14 to 17 for details.

DATA SHEET
Three Phase Induction Motor - Squirrel Cage
Customer : First Quantum Minerals
Customer reference : PAF002-0015
Product line : W22 IE2 Three-Phase Product code : 11489063
Frame : 225S/M Locked rotor time : 18s (cold) 10s (hot)

Output : 45 kW (60 HP) Temperature rise : 80 K
Poles :4 Duty cycle : S1
Frequency : 60 Hz Ambient temperature : -20°C to +40°C
Rated voltage : 460 V Altitude : 1000 m.a.s.l.
Rated current : 71.0 A Protection degree : IP55
L. R. Amperes : 568 A Cooling method : IC411 - TEFC
LRC : 8.0 Mounting : B3T
No load current : 28.3 A Rotation¹ : Both (CW and CCW)
Rated speed : 1780 rpm Noise level² : 71.0 dB(A)
Slip : 1.11 % Starting method : Direct On Line
Rated torque : 24.6 kgfm Approx. weight³ : 377 kg
Locked rotor torque : 270 %
Breakdown torque : 300 %
Insulation class :F
Service factor : 1.00
Moment of inertia (J) : 0.5177 kgm²
Design :N
Output 50% 75% 100% Foundation loads

Efficiency (%) 92.4 93.6 93.6 Max. traction : 641 kgf
Power Factor 0.69 0.81 0.85 Max. compression : 1018 kgf
Drive end Non drive end

Bearing type : NU-314 C3 6314 C3
Sealing : WSeal WSeal
Lubrication interval : 11000 h 14000 h
____ Lubricant amount : 27 g 27 g
Lubricant type : Mobil Polyrex EM
Notes
This revision replaces and cancel the previous one, which These are average values based on tests with sinusoidal
must be eliminated. power supply, subject to the tolerances stipulated in IEC
(1) Looking the motor from the shaft end. 60034-1.
(2) Measured at 1m and with tolerance of +3dB(A).
(3) Approximate weight subject to changes after
manufacturing process.
(4) At 100% of full load.
Rev. Changes Summary Performed Checked Date
Performed by
Checked by Page Revision
Date 14/01/2022 1/2
This document is exclusive property of WEG S/A. Reprinting is not allowed without written authorization of WEG S/A.
Subject to change without notice
DATA SHEET
Three Phase Induction Motor - Squirrel Cage
Customer : First Quantum Minerals
Customer reference : PAF002-0015
Thermal protection
ID Application Type Quantity Sensing Temperature
1 Winding Thermistor - 2 wires 1 x Phase 155 ºC
____
Rev. Changes Summary Performed Checked Date
Performed by
Checked by Page Revision
Date 14/01/2022 2/2
This document is exclusive property of WEG S/A. Reprinting is not allowed without written authorization of WEG S/A.
Subject to change without notice

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 A Proceed

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AUSTRALIAN ENGINEERING WORLDWIDE

2345 CRS 188 ELECTRIC MOTOR : WEG

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Rev: F 2235 LIFT LUGS 312-PP-1018 689

QUICK CONNECT EQUIPMENT No : 312-HU-1020

PRESSURE FILTER RETURN FILTER

HPU CONTROL PANEL A 600 L

OIL SAMPLE TAP

OIL HEATER CONNECTION

A B 1218 SECTION B-B

SIDE ELEVATION END VIEW

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85178 1 LOCAL CONTROL STATION SPECIFICATIONS

PAINT SPECIFICATION : TRANSMIN SPEC

1 1/16" JIC (MALE A PORT

1 5/16" JIC (MALE

 B Proceed as noted - revise as noted

Quality is below standards, revise

ELEVATION SIDE VIEW

FOOT PLATE ISO VIEW

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85706-SH1 0 ITEM PART No DRG REF QTY DESCRIPTION REMARKS

40' FLAT RACK

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HPU MASS APPROX 2010 kg

253 2791 1070 7110 460

GATE SECTION MASS

TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: BT

40' FLAT RACK

FLAT RACK 02 & 03

TOLERANCES TO AS 1100 UNO 35 DENNINUP WAY DRAWN: CE CHK'D: BT

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AUSTRALIAN ENGINEERING WORLDWIDE

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FQML Cobre Panama Screening and Enhancement Project

Contract Date: 28/05/2021

Document Ref: TM4472-IOM-01

4 SAFETY & ENVIRONMENT ................................................................. 7

6 PACKAGING, LIFTING, TRANSPORT, RECEIPT AND STORAGE .. 18

7 ASSEMBLY AND INSTALLATION..................................................... 28

9 EQUIPMENT OVERVIEW ................................................................... 36

13 DISMANTLE AND DISPOSAL............................................................ 65

14 APPENDIX A: WARRANTY CONDITIONS ........................................ 66

15 APPENDIX B: DRAWING INDEX ....................................................... 68

16 APPENDIX C: PLANT FUNCTIONAL DESCRIPTION ....................... 69

17 APPENDIX D: COMMISSIONING CHECKLIST ................................. 70

18 APPENDIX E: VENDOR MANUALS .................................................. 71

PROJECT DOCUMENT REF: TM4392-IOM-01

Rev Date Author Description Checked Date

A 09/09/21 MZ Issued for Review BT 10/09/21

B 28/10/21 MZ Issued for Review BT 28/10/21

C 19/01/22 KL Issued for Review BT 19/01/2022

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AX Proceed, resubmit with client frame

B Proceed as noted - revise as noted

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AX Proceed, resubmit with client frame

AX Proceed, resubmit with client frame

AX Proceed, resubmit with client frame

AX Proceed, resubmit with client frame

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