Tym T450 Service Manual

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TRACTORS

T390/T400/T430/T450
SERVICE MANUAL

Chapter 1. Introduction ------------------------------------01

Chapter 2. Disassembly and reassembly of major point ------02
Chapter 3. Engine accessories ------------------------------------03
Chapter 4. Clutch system ------------------------------------------- 04
Chapter 5. Transmission ------------------------------------05
Chapter 6. Front axle (4WD) ----------------------------------06
Chapter 6. Front axle (sheet metal) ---------------------------06
Chapter 7. Rear axle and Brakes ----------------------------------07
Chapter 8. Power steering system--------------------------------- 08
Chapter 9. Hydraulic system --------------------------------------09
Chapter 9. Hydraulic system(old version) -----------------------09
Chapter 10. Electric accessories and instruments -----------10
Chapter 11. Service standard and other information ---------11

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 Chapter 1
Introduction

INTRODUCTION-------------------------------------------------------------1-1
SAFETY INTRODUCTION------------------------------------------------1-2
WARNING SIGNS IN THIS MANUAL ---------------------------------1-5
SAFETY SIGNS --------------------------------------------------------------1-6
SAFETY DECALS ----------------------------------------------------------1-11
UNIVERSAL SYMBOLS --------------------------------------------------1-14
SECTION 1. TRACTOR TYPES AND PUNCHED
IDENTIFICATION MARKS ----------------------------1-15
SECTION 2. SPECIFICATIONS------------------------------------------1-17
SECTION 3. GEAR TRAIN DIAGRAMS-------------------------------1-20
SECTION 4. PRECAUTIONS FOR TRACTOR OPERATIONS---1-21

1. INSTRUMENTS -------------------------------------------------------1-21
2. CONTROLS ----------------------------------------------------------- 1-23
3. FILLING DIAGRAM AND CAPACITY TABLE---------------1-24
4. MAINTENANCE CHART -------------------------------------------1-25
 Chapter 1 .Introduction

This tractor service manual is for qualified service personnel engaged in servicing
and overhauling 3510/4110/T390(T400)/T430(T450) tractor.Use of this publication
is not recommended for field operators since they usually do not have access to
special tools and shop equipment essential for most servicing.

Servicing procedures outlined herein contain sufficient information to return all

component parts of a tractor to new condition. In discussion of each component
parts,it is assumed that a complete overhaul is been performed,consequently,
complete disassembly and reassembly are outlined.The mechanic is relied upon to
decide how far disassembly must be carried when complete overhaul is not required.

Study unfamiliar service procedures thoroughly and clearly understood before

attempting disassembly. Specific data essential for proper overhaul,such as running
clearances and torque values,have been provided in interline of Inspection and
reassembly procedures of each group section.

This manual was compiled from latest information available at time of publication.
Manufacturer reserves the right to make changes at any time without notice.

Whenever the terms "left"and "right" are used, They means as viewed by the
operator when seated in the operator's seat.

1-1
SAFETY INSTRUCTION
ALWAYS PRACTICE SAFETY BY THINKING BEFORE ACTION
AVOID FIRE HAZARDS.
-Keep fire extinguishers easily available and in good operating condition.
All relevant personnel should know how to operate fire fighting equipment.
-Keep a first aid kit in an easily accessible location.
-Do not smoke while handling fuel,or other highly flammable material.
-Do not use an open pail for transporting fuel.
-Use of an approved fuel container.
-Dispose of all fuel-soaked rags in covered containers where cigarettes cannot be dropped
carelessly.
-Do not smoke and avoid open flame when charging,jumping,or boosting batteries.
-Batteries give off gas which is flammable and explosive.
-Do not charge batteries in a closed area. Provide proper ventilation to avoid explosion of
accumulated gases.
Avoid acid burns.
-Wear safety goggles when handling battery electrolyte.It contains sulfuric acid which is a
poison and can cause blindness.Avoid it contacting eyes,skin,or clothing. sulfuric acid will eat
through clothing and can cause severe burns to skin.
AVOID HIGH-PRESSURE FLUIDS
1) Before beginning work on hydraulic system components,turn off engine and operate
hydraulic control levers to relieve internal hydraulic pressure.
2) Oil under pressure can penetrate skin and lead to personal injury.Treat sources of oil
pressure with extreme care,wearing safety goggles.
3) If hydraulic leak develops,correct immediately.Escaping hydraulic oil can have extremely
high pressure. A stream of high pressure oil may easily penetrate skin just like modern needless
vaccination equipment,but with the exception that hydraulic fluid may cause blood poisoning.
It is imperative that connections are tight and that all lines and pipes should be in good condition.
If injured by escaping hydraulic fluid,see a doctor at once.

1-2
STAY CLEAR OF PTO

1) Entanglement in rotating drive line can cause serious injury or death.

2) Keep tractor master shield and drive line shield in place at all times except for special
applications as directed in the implement operator's manual.

3) Wear fairly tight tight fitting clothing.Stop the engine and be sure PTO driveline is stopped
before making adjustment,connections,or cleaning out PTO drive equipment.

SERVICE TIRES SAFELY

Tire changing can be dangerous and should be done by trained personnel using proper tools and
equipment.

Do not re-inflate a tire that has been run flat or seriously under-inflated.Have it checked by qualified
personnel.
Use wheel handling equipment adequate for weight involved when removing and installing wheels.

1-3
WARNING SIGNS IN THIS MANUAL
The following warning symbols in this manual draw additional attention to items of importance
for the safe and correct operation of the tractor.

SIGN MEANING OF SIGN

Serious hazard with a very high level of risk of
either serious injury or death

DANGER

Hazard or unsafe practice that can lead to severe

injury or death.

WARNING

Hazard or unsafe practice that can lead in injury

or death.

CAUTION

Instructions for the correct operation of the

machine which, if followed, will ensure that it
performs at it’s best
IMPORTANT

1-5
SAFETY SIGNS

RECOGNIZE SAFETY INFORMATION

This symbol, Safety-Alert Symbol, means ATTENTION!
YOUR SAFETY IS INVOLVED. The message that follows
the symbol contains important information about safety.
Carefully read the message

SIGNAL WORDS.
A signal word―DANGER, WARNING OR CAUTION―is DANGER
used with safety alert symbol. DANGER identifies the
most serious hazards. Safety signs with signal Word WARNING
―DANGER OR WARNING―are typically near specific
hazards. General precautions are listed on CAUTION
safety signs. CAUTION

READ SAFETY INSTRUCTION

Carefully read all safety instructions given in this
manual for your safety. Tempering with any of the
safety devices can cause serious injuries or death. Keep
all safety signs in good condition. Replace missing or
damaged safety signs.
Keep your tractor in proper condition and do not allow
any unauthorized modifications to be carried out on the
Tractor, which may impair the function/safety and affect
Tractor life.

PROTECTION CHILDREN
Keep children and others away from the Tractor while
operating.
BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to ride on Tractor or any
implement.

1-6
 USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to
industry and/or government standards. Any damage or alternation to
the ROPS, mounting hard-ware, or seat belt voids the certification
and will reduce or eliminate protection for the operator in the event
of a roll-over. The ROPS, mounting hardware, and seat belt should
be checked after the first 100 hours of Tractor and every 500 hours
thereafter for any evidence of damage, wear or cracks. In the event
of damage or alteration, the ROPS must be replaced prior to further
operation of the Tractor.
The seat belt must be worn during machine operation when the
machine is equipped with a certified ROPS.
Failure to do so will reduce or eliminate protection for the operator
in the event of a roll over.

PRECAUTION TO AVOID TIPPING

Do not drive where the Tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden
hazards.
Slow down before you make a sharp turn.
Driving forward out of a ditch or mired condition could cause
Tractor to tip over backward. Back out of these situations if
possible

PARK TRACTOR SAFELY

Before working on the Tractor ;
Lower all equipment to the ground.
Stop the engine and remove the key

KEEP RIDERS OFF TRACTOR

Do not allow riders on the Tractor.
Riders on Tractor are subject to injury such as being stuck by
foreign objects and being thrown off of the Tractor

1-7
 HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do not refuel the
Tractor while smoking or near open flame or sparks.
Always stop engine before refueling Tractors.
Always keep your tractor clean of accumulated grease, and debris.
Always clean up spilled fuel.

STAY CLEAR OF ROTATING SHAFTS

Entanglement in rotating shaft can cause serious injury or death.
Keep PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and be sure PTO drive
is stopped before making adjustments, connections, or cleaning out
PTO driven equipment.

ALWAYS USE SAFETY LIGHTS AND DEVICES

Use of hazard warning lights and turn signals are recommended
when towing equipment on public roads unless prohibited by state
or local regulations.
Use slow moving vehicle (SMV) sign when driving on public road
during both day & night time, unless prohibited by law

PRACTICE SAFE MAINTENANCE

Understand service procedure before doing work.
Keep the surrounding area of the Tractor clean and dry.
Do not attempt to service Tractor when it is in motion.
Keep body and clothing away from rotating shafts.
Always lower equipment to the ground. Stop the engine.
Remove the key. Allow Tractor to cool before any work repair is
caused on it.
Securely support any Tractor elements that must be raised for service
work.
Keep all parts in good condition and properly installed.
Replace worn or broken parts. Replace damage/missing decals.
Remove any buildup of grease or oil from the Tractor.
Disconnect battery ground cable(−) before making adjustments on
electrical systems or welding on Tractor

1-8
 AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing
serious injury. Keep hands and body away from pinholes and
nozzles, which eject fluids under high pressure. If ANY fluid is
injected into the skin. Consult your doctor immediately.

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away from the
top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the
poles.

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to
burn skin, cause holes in clothing and cause blindness if found entry
into eyes.
For adequate safety always;
1. Fill batteries in a well-ventilated area.
2. Wear eye protection and acid proof hand gloves
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off
causing severe burns.
If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with water for 10-15 minutes.
Get medical attention immediately.

SERVICE TRACTOR SAFELY

Do not wear a necktie, scarf or loose clothing when you work near
moving parts. If these items were to get caught, severe injury could
result.
Remove rings and other jeweler to prevent electrical shorts and
entanglement in moving parts.

WORK IN VENTILATED AREA

Do not start the Tractor in an enclosed building unless the doors &
windows are open for proper ventilation, as tractor fumes can cause
sickness or death. If it is necessary to run an engine in an enclosed area
remove the exhaust fumes by connecting exhaust pipe extension.

1-9
 TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to
runaway and serious injury to the people standing nearby the tractor.
For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled out
position. Transmission in neutral position, Foot brake engaged and PTO lever in disengaged
position while attending to Safety Starter Switch or any other work on Tractor.

SAFETY STARTER SWITCH

1. Clutch operated safety switch is provided on all Tractors which allow the starting system to
become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are
recommended to work on safety starter switch.
3. On some models Safety Starter switch is provided on transmission High-low shifter lever and
in PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral
position.

Safety Starter Switch is to be replaced after every 2000 hours/4 years,

whichever is earlier

1-10
 SAFETY DECALS

The following safety decals ARE INSTALLED ON THE MACHINE.

If a decal become damaged,illegible or is on the machine,replace it.The decal part number is
listed in the parts lists.

WARNING
● Before starting and operating ● Do not permit anyone but the operator to
ride on the tractor.
know the operating and safety
There is no safe place for rider.
instructions in the operators Manual
● Lock brakes together, use warning lights
and on the tractor. and SMV emblem while driving on roads.
● Clear the area of bystanders. ● Lower equipment, place gear shift levers
● Locate and know operation of controls. in neutral, stop engine, remove the key
● Start engine only from Operator’s and apply parking brake before leaving
the tractor seat.
seat with depressed clutch pedal,
● Air pressures are specified by the
transmission in the neutral, PTO
manufacturer.
disengaged and hydraulic control in lower
position
● Slow down on turns, rough ground and
slopes to avoid upset.
FAILURE TO FOLLOW ANY OF THE INSTRUCTIONS ABOVE CAN CAUSE SERIOUS
INJURY TO THE OPERATOR.

Location: On FENDER RH
Part No.: 1260-904-070-1A

WARNING
Location: ON PTO guard
TO AVOID POSSIBLE
PERSONAL INJURY, THIS GUARD MUST Part No.: 1260-904-069-0A
BE KEPT IN PLACE

1-11
 CAUTION
WARNING

TO PROTECT ENGINE AND

HYDRAULIC COMPONENTS. KEEP HANDS AND
● Idle Engine for 1 minute CLOTHING
before shut down or full load AWAY FROM ROTATING
operation.
FAN AND
● Do not exceed 1/2 throttle for
first 5 minutes of operation BELTS TO
PREVENT
SERIOUS INJURY

Location: On Dash cover side RH

Location: On Radiator bracket side LH & RH
Part No.: 1260-904-064-0
Part No.: 1260-904-061-0

CAUTION WARNING

BEFORE OPERATE THE The cooling system operates

TRACTOR,READ THE OPERATOR’S under pressure.
MANUAL THOROUGHLY,TO ● It is dangerous to remove
UNDERSTAND THE IMPORTANT
the radiator cap while the
FUNCTIONS AND CONTROLS.
system is hot.
● Always turn the cap slowly
to the first stop and allow
Location: On dash cover side LH pressure to escape before
Part No.:1260-904-067-0A removing the cap
completely.
● When operating below
32°F, use suitable anti-
freeze solution as coolant
Location: On Radiator bracket side LH&RH
Part No.:1260-904-063-0

1-12
 DANGER WARNING

BLINDNESS CAN ● Pull only from drawbar. Pulling from any other
RESULT FROM point can cause rear overturn.
BATTERY EXPLOSION. ● Do not operate with unshielded PTO.
KEEP SPARKS OR OPEN ● Disengage PTO and stop engine before
FRAMES AWAY FROM
BATTERY. servicing tractor or attaching and detaching
DO NOT JUMP START. implements.
BURNS CAN RESULT ● When towing equipment use a Safety chain
FROM BATTERY ACID.
IN CASE OF CONTACT FAILURE TO FOLLOW ANY OF THE
FLUSH IMMEDIATELY INSTRUCTIONS ABOVE CAN CAUSE SERIOUS
WITH WATER INJURY TO THE OPERATOR OR OTHER
PERSONS.

Location: On battery bracket RH

Location: On rear frame
Part No.: 1260-904-066-0
Part No.: 1260-904-065-0A

WARNING

● Start engine only from operators seat. If safety start

switch is bypassed engine can start with transmission
in gear.
● Do not connect or short across terminal on starter
solenoid.
Attach booster cables as shown on battery decal and
operator’s manual.
Starting in gear causing runaway can result in serious
injury.

Location: On dash over side LH

Part no: 1260- 904-062-0A

1-13
 UNIVERSAL SYMBOLS
Some of the universal Symbols have been shown below with an indication of their meaning.

Engine speed Pressured- Corrosive

(rev/minX100) open slowly substance

”Tortoise”
Hours, recorded Continuous slow or
Variable minimum
setting

”Hare” fast or
Engine coolant
Warning maximum
temperature
setting

Hazard Transmission
Fuel level
warning oil pressure

Engine stop
Neutral Turn signal
control

Transmission
Lights Fan oil
temperature

Power take
Horn parking brake
off engaged

Power take
Engine oil
off Work lamps
pressure
disengaged

Differential
Air filter Lift arm/raise
lock

Lift See operator’s

Battery charge
arm/lower manual

1-14
SECTION 1. TRACTOR TYPES AND PUNCHED IDENTIFICATION MARKS
The tractor serial number is shown on the left hand side of the tractor as shown in the picture. The
engine number is stamped on the top of the engine block.

Tractor Serial Number

Engine Serial Number

Engine Serial Number

Tractor Serial Number

1.MODEL NAME PLATE

The plate indicates the model and type of the tractor.
① Model name
② Production I.D No.
The production I.D reference number is as shown
below
39NC W 01 0001

Production serial No
Production month
Production year
Production Model

1-15
3.Engine model and engine serial number plate on the head cover.

1-16
SECTION 2. SPECIFICATIONS
MODEL T390/T400 T430/T450
Engine Maker KUBOTA KUBOTA
Model V1903 V2203
Type Vertical,water cooled 4 cycle Diesel
Out put(ps/rpm) 39 43
Rated Speed 2,800rpm 2600rpm
Number of Cylinder 4 4
Displacement(cc) 1,857 2,197
Bore and Stroke (80mmX92.4mm) (87mmX92.4mm)
Compression ratio 22:1 22:1
Firing order 1-3-4-2 1-3-4-2
Injection pump Throttle type
Lubrication type Forced
Cooling system Water cooled,forced circulation
Coolant capacity 1.85US gal (7L)
Air cleaner Dry type with paper element
Muffler Horizontal Round
Fuel Diesel
Fuel Tank
8.717 US gal (33L)
capacity:litre
Electrical Battery 12V110AH
Starting system Electronic with cell motor
Starter Capacity 12V-1.7KW
Drive Train Alternator 12V50A
Transmission Constant mesh(Synchromeshed 3rd and 4th in main shift
in both forward and reverse)
MFWD(4WD) Standard
Differential lock Bevel gears with diff-Lock
Brakes Wet Disk
Steering Hydrostatic Power

1-17
 MODEL T390/T400 T430/T450
Clutch Main Dry single disc,mechanic
PTO Multiple wet disk
Dimensions Overall length 3531(139”) 3531 (139”)
Overall width 1475(58.1”) 1490(58.7”)
Overall Height 2228(87.7”) 2288(90.1”)
Wheel base 1800 (70.8”)
(Distance between shafts)
Min. Ground Clearance 308(12.1”) 330(13”)
Tire size Front 8-16- 4PLY 8-16- 4PLY
Rear 13.6-24-6PLY 13.6-24-6PLY
Axle type Front Center pin
Rear Central axle

Implement Operation Hydraulic

Mounting method 3-Point hitch
Drawing method Draw bar
3-Point hitch category Category 1
Hydraulic-control Position ,draft control

1-18
Tym T450 Service Manual
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Traveling speeds:Km/h (Mile/h)

Traveling Speed : km/hour

MODEL T390/T400 T430/T450
Range Main shift Forward Reverse Forward Reverse
shift
1 - - 0.39 0.36
2 - - 0.55 0.50
LL
3 - - 0.75 0.68
4 - - 0.98 0.89
1 1.14 1.09 1.02 0.93
2 1.60 1.53 1.43 1.30
L
3 2.17 2.07 1.93 1.77
4 2.85 2.71 2.54 2.32
1 3.96 3.78 3.28 2.99
2 5.56 5.30 4.60 4.20
M
3 7.54 7.18 6.23 5.69
4 9.89 9.43 8.18 7.47
1 10.63 10.14 9.48 8.66
2 14.92 14.23 13.30 12.16
H
3 20.21 19.27 18.03 16.47
4 26.52 25.29 23.65 21.62

PTO shaft

Model T390/T400 T430/T450

Speed(PTO rpm/Engine rpm) 599,977/2800 587,705,1057,1321/2600
Shaft Diameter.Spline teeth 1 3/8, 6 spline

1-19

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