994-T013 WS1000 TABS Rev J

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WS1000 Remote – TABS

994-T013 Rev J June, 2005


No part of this publication may be reproduced, stored on a retrieval system, or transmitted, in any form or by any means
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of WESTRONIC. The use of
trademarks or other designations is for reference purposes only.
NOTICE
WESTRONIC makes no warranties about this document. WESTRONIC reserves the right to make hardware and software
changes to the product described within this document without prior notice and without obligation to notify any person of such
revision or change.
REGULATORY INFORMATION
WARNING: This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in
accordance with the installation manual, may cause interference to radio communications. It has been tested and found to
comply with the limits for a Class A digital device pursuant to Part 15, Subpart J of the FCC rules, which are designed to
provide reasonable protection against such interference when operated in a commercial environment. Operation of the
equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to
take whatever measures may be required to correct the interference.
CAUTION: Changes or modifications not expressly approved by Westronic could void the user’s authority to operate this
equipment.
The FCC label can be found on the right side of the shelf assembly. The label includes the following information:

This device complies with Part 15 of the FCC Rules.


Operation is subject to the following two conditions:
„ This device may not cause harmful interference, and
„ This device must accept any interference received,
including interference that may cause undesired
operation.

Tel: 403-250-8304 | Fax: 403-263-2174


Technical Support: 403-250-8304
E-Mail: [email protected]

View Remote Alarm Monitoring and Management Products at:


http://www.westronic.com

#3, 1339 40th Ave N.E.


© 2005 Westronic Systems, Inc.s
Calgary, Alberta T2E-8N6 Canada
Printed in Canada s
Revision History

Rev Level Issue Date Reason for Reissue


A January, 1992 First Release
2 May, 1993 –
B September, 1993 –
C September, 1996 –
D March, 1997 –
E April, 1998 –
F March, 1999 Remove Manufacturer Discontinued part numbers, clarify
summary alarm option
G June, 1999 Format changes (Word – FrameMaker), Logo Update
H February, 2001 Format changes (FrameMaker – Word), Logo Update
I November, 2003 Format changes, Logo Update, Address Update
J June, 2005 Updated address and fax

WS1000 Remote – TABS 994-T013 Rev J June, 2005 © 2005 Westronic Systems, Inc.
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Contents

994-T013 Rev I November, 2003 ............................................................................................. 1

1 Product Description ...................................................................... 1-1


1.1 Overview ................................................................................................................ 1-1
1.2 Front-Panel Indicators .......................................................................................... 1-2
1.3 Applications........................................................................................................... 1-2
1.4 WS1000 TABS Remote Configurations............................................................... 1-3
1.5 Diagnostics and Configuration............................................................................ 1-4
1.6 Specifications ........................................................................................................ 1-5
1.6.1 Power Requirements............................................................................................... 1-5
1.6.2 Environmental ......................................................................................................... 1-6
1.6.3 Mechanical .............................................................................................................. 1-6
1.7 Interfaces ............................................................................................................... 1-6
1.7.1 Discrete Interfaces .................................................................................................. 1-7
1.7.2 Serial Ports.............................................................................................................. 1-8
1.8 Other Westronic Products.................................................................................... 1-9
1.8.1 C1000 1-9
1.8.2 WS2000 1-10
1.8.3 WS3000 1-11

2 Installation...................................................................................... 2-1
2.1 Overview ................................................................................................................ 2-1
2.2 Handling Considerations and Precautions ........................................................ 2-1
2.3 Module Substitution.............................................................................................. 2-2
2.4 Installation Procedures ........................................................................................ 2-3
2.4.1 Mounting the Unit .................................................................................................... 2-3
2.4.2 Unit Inspection......................................................................................................... 2-3
2.4.3 Internal Option Straps ............................................................................................. 2-4
2.4.4 Installation Wiring .................................................................................................... 2-9
2.4.5 Input Power Connections ...................................................................................... 2-13
2.5 WS1000 Unit Configuration................................................................................ 2-15
2.5.1 TABS Address Number (Switch Segments 1 – 5) ................................................ 2-15
2.5.2 Alarm Summary (Segment 6) and Serial Port (Segment7) Interfaces.................. 2-16
2.5.3 Serial Port Interface Data Rate (Segment 8) ........................................................ 2-17
2.5.4 Port 1 Line Termination (Segment 9) .................................................................... 2-17
2.5.5 Port 2 Line Termination (Segment 10) .................................................................. 2-18
2.6 Universal Annunciator Panel Option................................................................. 2-18
2.6.1 Mounting ............................................................................................................. 2-18
2.6.2 Electrical Connections........................................................................................... 2-18
2.6.3 Operation ............................................................................................................. 2-20
2.7 Installation Check List ........................................................................................ 2-20

WS1000 Remote – TABS 994-T013 Rev J June, 2005 i


3 Maintenance................................................................................... 3-1
3.1 WS1000 Startup Tests .......................................................................................... 3-1
3.1.1 PROM Checksum and RAM Failure ....................................................................... 3-1
3.2 WS1000 Serial Port Failures................................................................................. 3-1
3.2.1 Trouble Conditions .................................................................................................. 3-3

List of Figures

Figure 1-1 WS1000 Discrete Parallel (RS-485) and Serial (RS-422) Expansion ................. 1-3
Figure 2-1 Electrostatic Discharge (ESD) Logo .................................................................... 2-1
Figure 2-2 19- and 23-inch Rack-Mount Panels ................................................................... 2-3
Figure 2-3 Main Board Jumper Block Locations ................................................................... 2-4
Figure 2-4 202T Internal Modem Board PN 535-T005 Layout.............................................. 2-5
Figure 2-5 202T Internal Modem Board PN 535-T016 Layout.............................................. 2-8
Figure 2-6 RS-232 Host Interface Board PN 535-T007 Layout ............................................ 2-8
Figure 2-7 Front Panel Wire-Wrap Points for 64-Input/8-Output WS1000.......................... 2-10
Figure 2-8 Front Panel Wire-Wrap Points for 128-Input/16-Output WS1000...................... 2-11
Figure 2-9 External Input/Output ......................................................................................... 2-12
Figure 2-10 Multi-Drop With Digital Input/Output .................................................................. 2-12
Figure 2-12 Multi-Drop With Analog I/O to Host.................................................................... 2-13
Figure 2-13 Power Distribution Panel I/O.............................................................................. 2-14
Figure 2-14 DIP Switch Segments 1 Through 10.................................................................. 2-15
Figure 2-15 Optional Universal Annunciator Panel, Front and Rear Panels......................... 2-19
Figure 3-1 Single WS1000 Connection to a TABS Host System (RS-422 or 202T)............. 3-2
Figure 3-2 Multiple WS1000s With RS-485 Connection to a TABS Host System ................ 3-2
Figure 3-3 Multiple WS1000s/Network Element With RS-485 Connection to a Single
WS1000Having a 202T VF-Modem Connection to the TABS Host System ....... 3-3

WS1000 Remote – TABS 994-T013 Rev J June, 2005 ii


List of Tables

Table 1-1 WS1000 Remote Configurations............................................................................. 1-4


Table 1-2 Power Ratings for WS1000 TABS Configurations .................................................. 1-6
Table 1-3 Discrete Input Logic Levels ..................................................................................... 1-7
Table 2-1 Factory Default Strapping for WS1000 Main Board................................................ 2-5
Table 2-2 202T Internal Modem PN 535-T005, Rev A, Strap Settings ................................... 2-6
Table 2-3 202T Internal Modem PN 535 T005-Rev B, Strap Settings .................................... 2-7
Table 2-4 202T Internal Modem PN 535-T016 Jumper Settings ............................................ 2-8
Table 2-5 Power Distribution Panel Fuse Requirements ...................................................... 2-14
Table 2-6 S1 – S5, DIP Switch Segment Settings for TABS Address Number .................... 2-15
Table 2-7 Summary Alarm Input Connections ...................................................................... 2-20
Table 3-1 Single WS1000 Connection to a TABS Host System (RS-422 or 202T) ................ 3-2
Table 3-2 Multiple WS1000s With RS-485 Connection to a TABS Host System ................... 3-2
Table 3-3 Multiple WS1000s/Network Element With RS-485 Connection to a Single
WS1000 Having a 202T VF-Modem Connection to the TABS Host System......... 3-3
Table 3-4 WS1000 TABS Probable Trouble Conditions ......................................................... 3-3

WS1000 Remote – TABS 994-T013 Rev J June, 2005 iii


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WS1000 Remote – TABS 994-T013 Rev J June, 2005 iv


1 Product Description
1.1 Overview
The WS1000 remote provides an economical and flexible means of
collecting small/large quantities of discrete alarm and status data, which
it converts to a simple, easily handled Telemetry Asynchronous Block
Serial (TABS) interface to complement many operation support
systems.
WS1000 mounts in an equipment rack or on a Main Distribution Frame
(MDF), thus allowing location as close as possible to the source of
discrete interfaces. This results in a large reduction in the wiring
required to collect alarm and status data. A reduction in wiring
eliminates the possibility of losing data through unknown, disconnected,
moved, or cut wiring.
WS1000 has two serial ports: Port 1 and Port 2. Port 1 serves as a
TABS host communications interface that can be equipped with an
optional 1,200-bps Bell 202T-compatible internal modem, which allows
locating WS1000 beyond the range of standard RS-422/RS-485
interfaces. Or if required by the application, serial Port 1 can be
equipped with an optional RS-422-to-RS-232 conversion board. Serial
Port 2 serves as a TABS data collection interface, allowing WS1000 to
combine data from other WS1000 TABS remotes or local TABS-based
Network Elements (NEs).
The WS1000 TABS units provide a combination of discrete
alarm/status inputs and discrete control outputs. The following WS1000
configurations are available:
„ 128 inputs/16 outputs, without modem, with/without alarm
summary
„ 128 inputs/16 outputs, with 202T modem, with/without alarm
summary
„ 64 inputs/8 outputs, without modem, with/without alarm summary
„ 64 inputs/8 outputs, with 202T modem, with/without alarm
summary
The WS1000 unit consists of a standard wire-wrap housing and a plug-
in module. The same housing accommodates all the different
configurations. The plug-in module is accessible from the front of the
WS1000 unit.
Using a digital connection or a modem in the first unit, multiple
WS1000 units can connect in a daisychain to share a single TABS host
interface port. Combining WS1000 units makes it possible to convert a

994-T013 Rev J June, 2005 Product Description 1-1


maximum of 4,096 discrete inputs and 512 control outputs into a single
TABS interface.
The WS1000 architecture eases troubleshooting and repair. All WS1000
active components are located on one module. Front-panel LEDs
indicate when the unit has power, is functional, and is receiving/
transmitting data on the serial TABS ports.

1.2 Front-Panel Indicators


The following provides information about the WS1000 front-panel LED
indicators:
„ MPU RUN: Microprocessor Run – indicates proper
microcomputer initialization and operation. A hardware or
software failure has occurred if MPU RUN LED is Off after the unit
has powered up.
„ Serial Port 1 RX: Serial Port 1 Receive – LED momentarily
lights for each poll byte received from the host.
„ Serial Port 1 TX: Serial Port 1 Transmit – LED momentarily
lights for each response byte transmitted to the host.
„ Serial Port 2 RX: Serial Port 2 Receive – LED momentarily
lights for each response byte received from downstream units
reporting to the host.
„ Serial Port 2 TX: Serial Port 2 Transmit – LED lights for each
poll byte relayed to downstream units transmitted.

1.3 Applications
The WS1000 Remote collects discrete alarm/status inputs and generates
control outputs. The Port 2 serial interface can combine data reported by
other TABS-based remote equipment into a single TABS output.
When WS1000 receives a TABS command from the host on Port 1, it
transmits the command on Port 2 to other connected units (NEs). When
WS1000 receives a response from an NE on Port 2, it transmits the
response over Port 1 to the host or the next unit in the system. Operating
in this manner, WS1000 functions as a repeater/concentrator for other
TABS remote equipment.
Figure 1-1 illustrates a basic WS1000 TABS remote configuration.
When more alarm/controls are required, multiple WS1000s can form a
daisychain (RS-485) to allow a maximum of 4,096 discrete inputs and
512 control outputs.

994-T013 Rev J June, 2005 Product Description 1-2


RS-485/RS-422 or 202T RS-485/RS-422 or 202T
TABS Host Communications Interface TABS Host Communications Interface

TABS Port 1 Host Interface TABS Port 1 Host Interface


Discrete Interfaces Discrete Interfaces
128 Alarm Inputs 128 Alarm Inputs
WS1000 Terminator 16 Control Outputs WS1000 Terminator 16 Control Outputs
(TABS) (TABS)
Power In: –24/–48 Vdc Power In: –24/–48 Vdc

Pass-Through Port 2 (RS-422)


TABS Port 2 (RS-485)
Host Port 1 (RS-422)
Discrete Interfaces Discrete Interfaces
128 Alarm Inputs 128 Alarm Inputs
WS1000 Terminator 16 Control Outputs WS1000 Terminator 16 Control Outputs
Unit 2 (TABS) Unit 2 (TABS)
Power In: –24/–48 Vdc Power In: –24/–48 Vdc

Pass-Through Port 2 (RS-422)


Discrete Interfaces
128 Alarm Inputs Host Port 1 (RS-422)
WS1000 Terminator 16 Control Outputs
Unit 3 (TABS) Discrete Interfaces
Power In: –24/–48 Vdc 128 Alarm Inputs
WS1000 Terminator 16 Control Outputs
Unit 3 (TABS)
Port 1 RS-485 Power In: –24/–48 Vdc
Host Interface
Pass-Through Port 2 (RS-422)
Discrete Interfaces
128 Alarm Inputs
WS1000 Terminator 16 Control Outputs
Unit 32 (TABS)
Power In: –24/–48 Vdc Host Port 1 (RS-422)
Discrete Interfaces
128 Alarm Inputs
WS1000 Terminator 16 Control Outputs
Unit 32 (TABS)
Power In: –24/–48 Vdc

Figure 1-1 WS1000 Discrete Parallel (RS-485) and Serial (RS-422) Expansion

1.4 WS1000 TABS Remote Configurations


The WS1000 supports various numbers of discrete inputs/control
outputs and different serial interfaces. Table 1-1 lists the most common
WS1000 TABS remote unit configurations available.

994-T013 Rev J June, 2005 Product Description 1-3


Table 1-1 WS1000 Remote Configurations

Top-Level Plugin
Unit Description
Order No Module

– 533-T022 WS1000 Shelf


594-T009 501-T009 1 TABS Host Port/1 TABS Pass-Through Port,
128 Discrete Inputs/16 Control Outputs
594-T010 501-T010 1 TABS Host Port With 202T Modem/1 TABS Pass-Through Port,
128 Discrete Inputs/16 Control Outputs
594-T011 501-T011 1 TABS Host Port/1 TABS Pass-Through Port,
64 Discrete Inputs/8 Control Outputs
594-T012 501-T012 1 TABS Host Port With 202T Modem/1 TABS Pass-Through Port,
64 Discrete Inputs/8 Control Outputs
594-T035 501-T035 1 TABS Host Port With RS-232 Board/1 TABS Pass-Through Port,
64 Discrete Inputs/8 Control Outputs
594-T036 501-T036 1 TABS Host Port With RS-232 Board/1 TABS Pass-Through Port,
128 Discrete Inputs/16 Control Outputs
594-T083 501-T083 1 TABS Host Port/1 TABS Pass-Through Port,
64 Discrete Inputs/8 Control Outputs With External Alarm Summary
594-T084 501-T084 1 TABS Host Port With 202T Modem/1 TABS Pass-Through Port,
64 Discrete Inputs/8 Control Outputs With External Alarm Summary
594-T085 501-T085 1 TABS Host Port/1 TABS Pass-Through Port,
128 Discrete Inputs/16 Control Outputs With External Alarm Summary
594-T086 501-T086 1 TABS Host Port With 202T Modem/1 TABS Pass-Through Port,
128 Discrete Inputs/16 Control Outputs With External Alarm Summary

1.5 Diagnostics and Configuration


WS1000 performs internal diagnostics each time it powers up. The
front-panel Port 1 RX LED lights during the Programmable Read Only
Memory (PROM) test, then the Port 1 TX LED lights during the RAM
test. The MPU RUN LED lights only after all powerup diagnostics have
successfully completed.
A DIP switch block on the front panel enables WS1000 configuration:
„ DIP switch segment settings enable the unit to respond to any of
the 32 available TABS addresses.
„ The two serial ports can operate in RS-422 or RS-485 mode at
1,200 or 2,400 bps. When the WS1000 has an internal modem,
Port 1 automatically configures to 1,200 bps. When configuring a
WS1000 that is in a daisychain to another WS1000 unit equipped
with a modem, configure serial port 2 for 1,200 bps.

994-T013 Rev J June, 2005 Product Description 1-4


„ Another switch segment changes the last control output to an alarm
summary indication if WS1000 is equipped with the alarm
summary option (Table 1-1).
„ Two additional switch segments select line terminations for each
of the serial ports.
Installation contains more information on configuration switch settings.

1.6 Specifications
The following provides electrical, environmental, and mechanical
specifications for the WS1000 and various interface specifications.

1.6.1 Power Requirements


A watchdog/power supply monitor circuit expedites powerup/power
down situations and provides automatic initialize reset/restart capability.
An external –24/–48 Vdc plug-in connection supplies power for the
WS1000 Remote, which has its own integral switching power supply
for onboard power requirements. The following are WS1000 system
electrical specifications:
„ Input voltage: –24 Vdc or –48 Vdc (–20 Vdc to –60 Vdc)
„ Maximum external fusing: 0.75 Amps (–24 Vdc) or 0.5 Amps
(-48 Vdc) Type 70 or GMT
„ Idle power dissipation: 2.7 Watts (no input sense currents, no
relays on)
The Westronic WS1000 Power Distribution Panel (PDP) can power
several WS1000s (12 maximum) at the same location when necessary.
Table 1-2 lists the maximum module power requirements for the
available configurations, with values based on all inputs at ground
potential.

994-T013 Rev J June, 2005 Product Description 1-5


Table 1-2 Power Ratings for WS1000 TABS Configurations

Equipment Configuration (Max) Power (Watts)

128 Inputs/16 Outputs 8.9


128 Inputs/16 Outputs/RS-232 Board 8.9
128 Inputs/16 Outputs/202T Modem 9.4
64 Inputs/8 Outputs 5.5
64 Inputs/8 Outputs/RS-232 Board 5.5
64 Inputs/8 Outputs/202T Modem 6.0

1.6.2 Environmental
„ Ambient operating ambient temperature range: 0°C to +60°C
„ Humidity: < 95% non-condensing.

1.6.3 Mechanical
The WS1000 uses compact mechanical packaging for rack- or MDF-
mounting using a metal/plastic enclosure for support.
„ Dimensions: 8.0” (20.3 cm) wide x 4.0” (10.2 cm) high x 5.0”
(12.7 cm) deep – similar in construction to a traditional front-
access wire-wrap distribution block. Installation has detailed
information.
„ Mounting: 19.0” (48.3 cm) or 23” (58.4 cm) rack mounting bar
that can hold two units side-by-side (units can also flush mount to
a board or other solid fixture)
„ Weight: 4.8 lbs (2.2 kg) maximum
„ Connectors:
• Power: two-position, compression mating plug that accepts
#14 AWG through #24 AWG wire (Westronic PN 640-T005,
Phoenix Contact PN MSTB-1.5/2-ST-5.08)
• Wire wrap: front-panel wire-wrap for discrete Input/Output
(I/O) and TABS serial ports. Wire-wrap pins are
0.050 inches2 (0.325 cm2) with 0.190-inch (1.235 cm) spacing
between pins. Pins accept #24 AWG or #26 AWG wire.

1.7 Interfaces
This section provides detailed data on each of the WS1000 interfaces.
Included are detailed data for the parallel, serial, host port, and auxiliary
interfaces.

994-T013 Rev J June, 2005 Product Description 1-6


A 32 x 10 wire-wrap terminal block on the front of WS1000 provides
access for all discrete inputs/outputs, serial ports, and modem
connections.

1.7.1 Discrete Interfaces


The WS1000 discrete inputs are referenced internally to the negative
battery input. Essentially, the inputs are single lines whereby an Off
condition exists when the input is open or tied to negative (–) battery.
An On condition exists when the input is tied to positive battery (return
or ground). If the source is a set of isolated contacts, positive battery
(return/ground) connections are available on the WS1000 front for
feeding one side of the contacts. Table 1-3 lists the discrete input logic
levels.

Table 1-3 Discrete Input Logic Levels

Input Power Logic Level Voltage

–24 Vdc 0 (Off) –15 Vdc through –30 Vdc or Open Circuit
1 (On) –8 Vdc through +5 Vdc
–48 Vdc 0 (Off) –15 Vdc through –60 Vdc or Open Circuit
1 (On) –8 Vdc through +5 Vdc

Discrete logic outputs use Form A contacts and operate in momentary


or latching mode. The mode is defined within the TABS control
command. Each discrete output is a normally open Single-Pole, Single-
Throw (SPST) isolated contact with both sides of the connection
individually available to the user. To generate a control, the contacts
close, presenting a closed loop to the far end. Ground connections are
available on the WS1000 front panel as a convenience for applications
where one side of the contacts needs a ground. The last control output
can also serve as a summary alarm output indication through a front-
panel DIP switch selection if the summary alarm option is installed.
That is, reception of any alarm input generates a summary alarm output.
The following describes the discrete status/alarm inputs and control
outputs.

994-T013 Rev J June, 2005 Product Description 1-7


Discrete Status/Alarm Inputs
„ Number of inputs: 64 or 128
„ Protection: sustain transient voltages (15 kV maximum)
„ Ground: common ground for all inputs
„ Current: 1.0 mA for each grounded input

Control Outputs
„ Number of outputs: 8 or 16 relay control outputs. In units
equipped with the Alarm Summary option (see Table 1-1), the last
control output can be configured as an Alarm Summary (DIP
switch Segment 6 in On position).
„ Contact type: SPST normally open (Form A)
„ Operation: momentary (300 ms) or latched (based upon TABS
command)
„ Contact ratings: 0.5 Amps at 60 Vdc or 0.3 Amps at 110Vdc;
30 Watts (maximum) switching power

1.7.2 Serial Ports


The following describes the serial ports: Port 1 (host port) and Port 2
(pass-through port).

Port 1 (Host Port)


„ Protocol: TABS (one start bit, eight data bits, odd parity, one stop
bit), 1,200/2,400 bps
„ Physical interface/electrical level: RS-232, RS-422, RS-485, or
202T modem
„ Protection: sustain transient voltages (15 kV maximum)
„ Connection: front wire-wrap terminal block (see Section
Installation Procedures)
„ Optional internal modem (PN 535-T005, Rev A or B):
• Type: 202T/CCITT V.23 compliant, 2-wire or 4-wire at
1,200 bps
• Output amplification: –10 dBm default (+2.0 dBm
maximum)
• Receive sensitivity: –36 dBm default (–6 dBm to –48 dBm in
6-dBm steps)

„ Optional internal modem (Part Number 535-T016):


• Type: 202T/CCITT V.23 compliant, 2-wire or 4-wire at
1,200 bps

994-T013 Rev J June, 2005 Product Description 1-8


• Output amplification: –10 dBm default (+2.0 dBm
maximum)
• Receive sensitivity: automatic select (–6 dBm to –48 dBm
with input capable of being blocked during transmit using
squelch)
„ Optional RS232 Conversion Board (PN 535-T007):
• If required by the application, serial Port 1 can be equipped
with an optional RS-422-to-RS-232 conversion board. Serial
Port 2 serves as a TABS data collection interface, allowing
WS1000 to combine data from other WS1000 TABS remotes
or local TABS-based Network Elements (NEs).

Port 2 (Pass-Through Port)


„ Protocol: TABS (one start bit, eight data bits, odd parity, one stop
bit), 1,200/2,400 bps
„ Physical interface/electrical level:RS-422 or RS-485
„ Protection:sustain transient voltages (15 kV maximum)
„ Connection:front wire-wrap terminal block (see Section
Installation Procedures)

1.8 Other Westronic Products


The following information briefly describes other Westronic products
that are available to meet alarm system needs. Call 972-235-5292 to talk
with a Westronic representative to learn more about these and other
Westronic Systems communications products.

1.8.1 C1000
The C1000 provides an economical, flexible means of collecting small-
to-large quantities (32 – 256 points) of discrete alarm and status data,
which it converts into a simple, easily handled TABS or TBOS interface
to complement many operation support systems.
Different versions of C1000 allow communications with a TABS or
TBOS host. C1000 can pass through polls for other addresses,
permitting C1000 units to form a daisychain for larger configurations
and combining telemetry data from C1000 and local NEs into a single
channel. In some cases, data is combined through a single modem.
The C1000 requires only one vertical unit (VU) or 1.75 inches in a 19-
or 23-inch equipment rack, allowing location as close as possible to the
source of discrete interfaces. This results in a large reduction in the
wiring required to collect alarm and status data. A reduction in wiring
eliminates the possibility of losing data through unknown disconnected,

994-T013 Rev J June, 2005 Product Description 1-9


moved, or cut wiring. Serial and discrete interfaces appear through
standard 9-pin “D” subminiature and 50-pin connectors, making
installation and replacement fast and simple.
The C1000 comes equipped with two serial ports: the host and
expansion ports. The host port serves as a TABS or TBOS host
communications interface that can be equipped with an optional RS-232
board or a 1,200-bps Bell 202T-compatible internal modem to allow
locating C1000 beyond the range of standard RS-422/RS-485
interfaces. The expansion port serves as a TABS or TBOS data
collection interface. The housing, used with all the different
configurations, accommodates a maximum of eight 50-pin discrete
interface connectors.

1.8.2 WS2000
The WS2000 product line offers data collection and reporting
capabilities necessary to make small remote telemetry units more
flexible and efficient. WS2000s combine compact design with power to
configure multiple serial and discrete interfaces in virtually any
arrangement to best serve the needs of the network. A single-rack-
increment high unit fits within 19-inch or 23-inch racks. Other
mountings are available.
A WS2000 can have the following equipment combinations:
„ 4 or 8 serial ports with user-selectable RS-232, RS-422, and
RS-485 interfaces at 1,200 and 2,400 bps
„ 32 – 512 discrete alarm/status inputs and 8 – 128 discrete control
outputs, expandable to 2,048 inputs and 512 outputs in some
configurations
„ 8 analog inputs (optional), expandable to 24 analog inputs
„ Host port interface at RS-232, RS-422, and RS-485 at 1,200;
2,400; and 9,600 bps (an optional internal modem is available)
To support a broad range of equipment, the SmartScanner can
incorporate many interface types:
„ Asynchronous and synchronous serial
„ Discrete inputs and outputs
„ Analog and pulse inputs

994-T013 Rev J June, 2005 Product Description 1-10


Some of the many available serial protocol types include:
„ HASP (ASCII)
„ E-Telemetry (E2A format)
„ MCS-11
„ TABS
„ TBOS

1.8.3 WS3000
The WS3000 is a powerful telemetry unit that combines the most useful
functions of discrete and serial alarm collection, mediation, and access
with a high-speed processor and large database capacity. The WS3000
is the ideal bridge between today’s telemetry networks and the
advanced protocols now appearing. With Ethernet asynchronous
connectivity and database capacity of 30,000 data points, the WS3000 is
the choice of quality telecommunications carriers. WS3000 features
include the following:
„ Optional ethernet interface
„ Available solutions for remote alarm monitoring over TL1 ASCII
TCP/IP ethernet, OSI ethernet, and asynchronous communications
„ Data collection using TBOS, TABS, and TELTRAC protocols
„ 9 serial ports supporting user-selectable RS-232/RS-422/RS-485
interfaces from 1,200 – 9,600 bps
„ 32 – 512 discrete alarm/status inputs and 8 – 128 discrete control
outputs with capability to support a maximum of 30,000 alarm
points
„ Custom protocols are available on a special assembly basis

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994-T013 Rev J June, 2005 Product Description 1-12


2 Installation
2.1 Overview
This section presents information on how to install, configure, and wire
the WS1000 TABS remote. Initial discussion involves considerations/
precautions when handling Complementary Metal-Oxide
Semiconductor (CMOS) and N-Channel Metal-Oxide Semiconductor
(NMOS) integrated circuits and substituting modules. Following that
are installation procedures for mounting the unit, setting straps for the
internal modem and discrete Input/Output (I/O) expansion, and
configuring the unit using the front-panel DIP switch. Concluding this
section is the wiring required for the various configurations and options.

2.2 Handling Considerations and Precautions


WS1000 modules contain CMOS and NMOS integrated circuits, which
maximize noise immunity and promote low-power consumption.
However, they are also Electro-Static Discharge (ESD) sensitive and,
therefore, some possibility exists that they can be damaged because of
high static voltage levels. Although CMOS and NMOS devices are
equipped with protection diodes, incorrect handling that allows
excessive static energy to enter the devices can still cause device failure.
These failures are not readily detected and, in time, can lead to
premature device failure.
Become familiar with the ESD procedures that follow. Packaging
containing CMOS and NMOS components have a label as shown in
Figure 2-1.

Static Sensitive
Maintain Antistatic Protection

Figure 2-1 Electrostatic Discharge (ESD) Logo


Caution: Adhering to the following guidelines significantly reduces the
possibility of electrostatic damage on CMOS or NMOS components,
thus improving system reliability and keeping downtime to a minimum.

994-T013 Rev J June, 200 Installation 2-1


„ Before removing or inserting WS1000 modules, always verify that
they are not carrying static charges. Always wear a personal
grounding device, such as an ESD heel or wrist strap.
„ When extracting a WS1000 module, always place it in an antistatic
bag or covering for transportation/storage.
„ Perform repair work on WS1000 modules in an antistatic work
station. All personnel performing repair work must be grounded
through wrist straps and antistatic matting in the work station.
„ Exercise extreme care when handling CMOS/NMOS components.
Do not to touch the pins and always place components in antistatic
foam for storage and transportation.
„ Ensure that desoldering tools have static reduction. Some
desoldering devices can actually generate large static voltages that
damage CMOS and NMOS devices.
The housing and power ground protect the WS1000 plug-in module
against 15-kV transients while it is in the housing.

2.3 Module Substitution


Note: Only qualified electronics service personnel should carry out
actual WS1000 module repair. Unauthorized repair may void warranty.
When returning a faulty module, describe the suspected problem, fault,
or symptom on the documentation that accompanies the module.
The following are general procedures to follow when replacing or
substituting WS1000 modules:
„ Turn power off or unplug the front power connector when
removing or inserting WS1000 modules. The boards are designed
to withstand removal and insertion with power on, but a highly
recommended practice is to remove the system power supply when
substituting/replacing modules.
„ Make sure the substitute board is of the same type (part number)
and contains the same switch and jumper setting options. Failure to
do so can cause module failure, point displacement because of
incorrect board addresses, communication failure with the host, or
other related failures.
„ Make sure replacement modules mate properly with the connectors
at the rear of the housing. Never force a board into position
because this can damage rear connectors in the housing or on the
module. Determine why the module does not easily plug into
position and take appropriate action. To plug a module into
position, firmly push with the thumbs on the lower portion of the

994-T013 Rev J June, 2005 Installation 2-2


front. To remove a WS1000 module, simply pull forward on the
ejection handle until the module snaps free from the housing.

2.4 Installation Procedures


The following describes how to install WS1000 units into a permanent
location.

2.4.1 Mounting the Unit


WS1000 mounts into a 19-inch (48.3 cm) or 23-inch (58.4 cm)
equipment rack or can mount onto a distribution frame. Each WS1000
unit comes with a mounting bracket suitable for use with a rack-mount
adapter panel or distribution frame. You can order the 19-inch and
23-inch rack-mount panels for equipment rack installation. Figure 2-2 is
a template of the 19- and 23-inch panels.

A. 19-Inch Mounting Plate

B. 23-Inch Mounting Plate

Figure 2-2 19- and 23-inch Rack-Mount Panels


By design, the back edge of the WS1000 chassis slides down into the
metal right-angle mounting bracket and snaps into place, securing it to
the bracket.
The WS1000 unit requires a minimum of three rack-increment spaces
(5.25 inches or 13.3 cm). Use five rack-increment spaces (8.75 inches
or 22.2 cm), however, in situations requiring frequent removal of the
WS1000 housing after it has been installed. The two extra rack
increments (3.5 inches or 8.9 cm) allow the unit to slide up to disengage
from the mounting bracket. A maximum of two units can mount side-
by-side on any rack-mount panel.

2.4.2 Unit Inspection


Before powerup, remove the WS1000 plug-in module assembly and
confirm that the internal modem or expansion boards (if any) are seated

994-T013 Rev J June, 2005 Installation 2-3


properly. The factory has preset all option straps. To verify jumper
options, refer to the tables and figures that immediately follow in
Internal Option Straps.

2.4.3 Internal Option Straps

2.4.3.1 Main Board


Configure the WS1000 main board to meet your engineering
specifications using the user-selectable option straps. Figure 2-3 shows
the option strap locations on the main plug-in board and Table 2-1
provides the default option strap settings.

Rear

P2 P1
Discrete I/O Expansion Board

1 10 1 10
Z1 Z2
10 1 3 10
Z4 Z5 Z3
Micro-
processor 202T Internal
Chip Modem Board
1 1

Figure 2-3 Main Board Jumper Block Locations

994-T013 Rev J June, 2005 Installation 2-4


Table 2-1 Factory Default Strapping for WS1000 Main Board

Jumper Pins Function

Z1 1-2 Connect strap if discrete I/O expansion board is


not installed. Remove strap before installing
expansion board.
Z2 – No strapping
Z3 1-2 Connect strap if an internal modem is not
installed. Remove strap before installing modem
board.
Z4 – No strapping
Z5 2-3 Connect to enable the watch-dog timer. Connect
(Note) 1-2 to disable the watch-dog timer.
Note: Z5 is present on printed circuit board Revisions 00 and 01
only.

2.4.3.2 202T Internal Modem PN 535-T005


The 202T internal modem comes in two varieties: PN 535-T005 and
PN 535-T016. Figure 2-4 shows the modem board physical layout for
Part Number 535-T005, Revisions A and B. Option straps on Revision
A and B boards determine the communication type and sensitivity
settings for the 202T internal modem. Modem sensitivity is set to
–36 dBm at the factory. If your application requires a different
sensitivity, set it 5 – 10 dBm below the input power level. For example,
if the input power is –17 dBm, set the sensitivity to –24 dBm. Revision
A boards have additional option straps to enable/disable analog and
digital loopback connections. Table 2-2 shows option jumper settings
for Revision A boards; Table 2-3 shows option jumper settings for
Revision B boards.

10 Z1 10
1 Z2 Z3
1 1
T1 Revision B Only
1 1
J4 Z2 J3
Z3 1
Revision A Only
1
1
T2
Z4 Z5
1

Figure 2-4 202T Internal Modem Board PN 535-T005 Layout

994-T013 Rev J June, 2005 Installation 2-5


Table 2-2 202T Internal Modem PN 535-T005, Rev A, Strap Settings

Jumper Strap Pins Function

1-2 2-Wire, Half Duplex


Z1
2-3 (Default) 4-Wire, Full Duplex
1-4, 2-3 Analog Loopback Disabled
Z2
1-2, 3-4 Analog Loopback Enabled
1-10, 2-9, 3-8, 4-7, 5-6 –6 dBm Receiver Sensitivity
5-6 –12 dBm Receiver Sensitivity
4-7 –18 dBm Receiver Sensitivity
Z3 3-8 –24 dBm Receiver Sensitivity
2-9 –30 dBm Receiver Sensitivity
1-10 (Default) –36 dBm Receiver Sensitivity
None –42 dBm Receiver Sensitivity
1-10, 2-9, 3-8, 5-6 2-Wire, 202T
1-10, 2-9, 3-8 2-Wire, 202T, Equalized
1-10, 2-9, 5-6 2-Wire, V.23
1-10, 2-9 2-Wire, V.23, Equalized
2-9, 3-8, 5-6 (Default) 4-Wire, 202T
2-9, 3-8 4-Wire, 202T, Equalized
Z4
2-9, 5-6 4-Wire, V.23
2-9 4-Wire, V.23, Equalized
1-10, 2-9, 3-8, 4-7, 5-6 103 Orig
1-10, 2-9, 3-8, 4-7 103 Ans
1-10, 2-9, 4-7, 5-6 V.21 Orig
1-10, 2-9, 4-7 V.21 Ans
1-4, 2-3 (Default) Digital Loopback Disabled
Z5
1-2, 3-4 Digital Loopback Enabled

994-T013 Rev J June, 2005 Installation 2-6


Table 2-3 202T Internal Modem PN 535 T005-Rev B, Strap Settings

Jumper Strap Pins Function

1-2 2-Wire, Half Duplex


Z1
2-3 (Default) 4-Wire, Full Duplex
1-10, 2-9, 3-8, 4-7, 5-6 –6 dBm Receiver Sensitivity
5-6 –12 dBm Receiver Sensitivity
4-7 –18 dBm Receiver Sensitivity
Z2 3-8 –24 dBm Receiver Sensitivity
2-9 –30 dBm Receiver Sensitivity
1-10 (Default) –36 dBm Receiver Sensitivity
None –42 dBm Receiver Sensitivity
1-10, 2-9, 3-8, 5-6 2-Wire, 202T
1-10, 2-9, 3-8 2-Wire, 202T, Equalized
1-10, 2-9, 5-6 2-Wire, V.23
1-10, 2-9 2-Wire, V.23, Equalized
Z3 2-9, 3-8, 5-6 (Default) 4-Wire, 202T
2-9, 3-8 4-Wire, 202T, Equalized
2-9, 5-6 4-Wire, V.23
2-9 4-Wire, V.23, Equalized
1-10, 2-9, 3-8, 4-7, 5-6 103 Orig

2.4.3.3 202T Internal Modem PN 535-T016


Internal modem PN 535-T016 (Figure 2-5) has only two strapping
options: selecting 2-wire or 4-wire operating mode (jumper block Z1)
and whether to enable squelch (jumper block Z2). This model
automatically sets receiver sensitivity. Use Table 2-4, which indicates
factory default settings, to configure the modem according to your local
engineering requirements.

994-T013 Rev J June, 2005 Installation 2-7


+ 4W Z1 U4 + + SQUELCH J3
WS1000 MODEM

C11

C12
C10 2W
T1
Y1 Z2

C13

C14
U5 U1

R15
C6

R8
R9
R4
R5

R3
R1
R12
+
C9 R14
C5

R13
T2

RV1
R6 R10 R11
C1 U2
C8 C7
C2 C3

R7
J4

RV2
+ R2
W1 U3 C4

Figure 2-5 202T Internal Modem Board PN 535-T016 Layout

Table 2-4 202T Internal Modem PN 535-T016 Jumper Settings

Jumper Strap Pins Function

1-2 (Default) 4-Wire, Full Duplex


Z1
2-3 2-Wire, Half Duplex
Installed Squelch Enabled
Z2
Not Installed (Default) Squelch Disabled

The squelch jumper, when inserted, disables the receive line while the
modem transmits. Install the jumper to enable squelch when operating
in 2-wire mode.
In a TABS application, set front-panel DIP switch Segment 7 to Off
(Automatic Carrier) when operating in 2-wire mode or when operating
in 4-wire mode with squelch enabled.
The Carrier Detect LED illuminates whenever the modem detects a
carrier. When operating in 2-wire mode, the LED blinks while the
modem transmits because the modem detects its own carrier regardless
of the squelch jumper (Z2) setting.

2.4.3.4 Internal RS-232 Board Straps


Connect Z1 Pins 1 and 2 together for constant carrier or Pins 2 and 3
together for automatic (switched) carrier.
U1
C1
ON CARRIER C2 C6
RV1 RV3
C3
1
C5 TERMINATOR
Z1
C4 RS232 CONVERTER
RV2 RV4
1 SW CARRIER 1
J4 J3
WESTRONIC SYSTEMS

Figure 2-6 RS-232 Host Interface Board PN 535-T007 Layout

994-T013 Rev J June, 2005 Installation 2-8


2.4.3.5 Discrete I/O Expansion Board Straps
The discrete I/O expansion board has no straps to set.

2.4.4 Installation Wiring


A decal inside the WS1000 front panel shows wiring information and
switch settings for the specified WS1000 configuration. Make
connections for discrete status inputs, control relay outputs, and serial
port I/O on the wire-wrap interfaces. The Ground (GND) pins tie to
ground internally. Each pin can hold two wrapped wires.
When connecting more than one WS1000 in RS-485 mode, make the
connection through the wire-wrap terminals on the front of each
WS1000 block. Designate one WS1000 to receive information from
Port 1 of all other WS1000 units. A maximum of 32 WS1000 units can
be bussed in this fashion. Refer to Figure 1-1, Figure 2-10, and
Figure 2-11.

2.4.4.1 Discrete Status Inputs/Control Outputs


The following figures show the wire-wrap connections for the various
WS1000 configurations:
„ Figure 2-7 shows the pinouts on a WS1000 configured for 64
inputs and 8 outputs.
„ Figure 2-8 shows the pinouts on a WS1000 configured for 128
inputs and 16 outputs.

2.4.4.2 Serial Ports 1 and 2 System Interconnections


The following diagrams show the serial port connections for various
standard configurations:
„ External I/O (Figure 2-9)
„ Multi-drop with digital I/O (Figure 2-10)
„ Multi-drop with analog I/O to host (Figure 2-11)

994-T013 Rev J June, 2005 Installation 2-9


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

994-T013 Rev J June, 2005


P1 M1
A S1 GND S11 S21 GND S31 S41 GND S51 S61 GND C1 C6 GND GND GND GND GND GND GND
Tx– TT

P1 M1
B S2 GND S12 S22 GND S32 S42 GND S52 S62 GND C1R C6R GND GND GND GND GND GND GND
Tx+ TR

P1 M1
C S3 GND S13 S23 GND S33 S43 GND S53 S63 GND C2 C7 GND GND GND GND GND GND GND
Rx– RT

P1 M1
D S4 GND S14 S24 GND S34 S44 GND S54 S64 GND C2R C7R GND GND GND GND GND GND GND
Rx+ RR

E S5 GND S15 S25 GND S35 S45 GND S55 GND C3 C8 GND GND GND GND GND GND GND

F S6 GND S16 S26 GND S36 S46 GND S56 GND C3R C8R GND GND GND GND GND GND GND

P2
G S7 GND S17 S27 GND S37 S47 GND S57 GND C4 GND GND GND GND GND GND GND
Tx–

P2
H S8 GND S18 S28 GND S38 S48 GND S58 GND C4R GND GND GND GND GND GND GND
Tx+

P2
J S9 GND S19 S29 GND S39 S49 GND S59 GND C5 GND GND GND GND GND GND GND
Rx–

P2
K S10 GND S20 S30 GND S40 S50 GND S60 GND C5R GND GND GND GND GND GND GND

Figure 2-7 Front Panel Wire-Wrap Points for 64-Input/8-Output WS1000


Rx+

Display 0

Discrete Inputs/Outputs Digital Port Connections 202T Modem RS-232 Board


S# Status/Alarm Input # P#Tx– Port # Transmit Minus M1TT Port 1 Modem Transmit Tip M1TT Transmit
C# Control Output # P#Tx+ Port # Transmit Plus M1TR Port 1 Modem Transmit Ring M1TR Request to Send/
C#R Control Output # Return P#Rx– Port # Receive Minus M1RT Port 1 Modem Receive Tip Data Terminal Ready
GND Ground P#Rx+ Port # Receive Plus M1RR Port 1 Modem Receive Ring M1RT Receive
M1RR Data Carrier Detect
2-Wire Modem Operation GND Ground
M1TT Transmit (A)
M1TR Receive (B)

Installation 2-10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

994-T013 Rev J June, 2005


P1 M1
A S1 GND S11 S21 GND S31 S41 GND S51 S61 GND C1 C6 GND C11 C16 GND S1 S11 GND S21 S31 GND S41 S51 GND S61 GND GND
Tx– TT

P1 M1
B S2 GND S12 S22 GND S32 S42 GND S52 S62 GND C1R C6R GND C11R C16R GND S2 S12 GND S22 S32 GND S42 S52 GND S62 GND GND
Tx+ TR

P1 M1
C S3 GND S13 S23 GND S33 S43 GND S53 S63 GND C2 C7 GND C12 GND S3 S13 GND S23 S33 GND S43 S53 GND S63 GND GND
Rx– RT

P1 M1
D S4 GND S14 S24 GND S34 S44 GND S54 S64 GND C2R C7R GND C12R GND S4 S14 GND S24 S34 GND S44 S54 GND S64 GND GND
Rx+ RR

E S5 GND S15 S25 GND S35 S45 GND S55 GND C3 C8 GND C13 GND S5 S15 GND S25 S35 GND S45 S55 GND GND GND

F S6 GND S16 S26 GND S36 S46 GND S56 GND C3R C8R GND C13R GND S6 S16 GND S26 S36 GND S46 S56 GND GND GND

P2
G S7 GND S17 S27 GND S37 S47 GND S57 GND C4 C9 GND C14 GND S7 S17 GND S27 S37 GND S47 S57 GND GND GND
Tx–

P2
H S8 GND S18 S28 GND S38 S48 GND S58 GND C4R C9R GND C14R GND S8 S18 GND S28 S38 GND S48 S58 GND GND GND
Tx+

P2
J S9 GND S19 S29 GND S39 S49 GND S59 GND C5 C10 GND C15 GND S9 S19 GND S29 S39 GND S49 S59 GND GND GND
Rx–

P2
K S10 GND S20 S30 GND S40 S50 GND S60 GND C5R C10R GND C15R GND S10 S20 GND S30 S40 GND S50 S60 GND GND GND
Rx+

Figure 2-8 Front Panel Wire-Wrap Points for 128-Input/16-Output WS1000


Display 0 Display 1

Discrete Inputs/Outputs Digital Port Connections 202T Modem RS-232 Board


S# Status/Alarm Input # P#Tx– Port # Transmit Minus M1TT Port 1 Modem Transmit Tip M1TT Transmit
C# Control Output # P#Tx+ Port # Transmit Plus M1TR Port 1 Modem Transmit Ring M1TR Request to Send/
C#R Control Output # Return P#Rx– Port # Receive Minus M1RT Port 1 Modem Receive Tip Data Terminal Ready
GND Ground P#Rx+ Port # Receive Plus M1RR Port 1 Modem Receive Ring M1RT Receive
M1RR Data Carrier Detect
2-Wire Modem Operation GND Ground
M1TT Transmit (A)
M1TR Receive (B)

Installation 2-11
To/From Host Note 1

A30 (T–) B30 (T+) C30 (R–) D30 (R+) G30 (T–) Rx–
A31 (TT) B31 (TR) C31 (RT) D31 (RR) H30 (T+) Rx+ Network
Element
J30 (R–) Tx–
WS1000 Notes 2, 4
Notes 2, 3 K30 (R+) Tx+

Notes:

1. For digital connections, use standard 24/26 AWG twisted-pair solid wire for wire-
wrap connections between WS1000s and TABS host system.
Maximum distance is 4,000 feet (1,219 meters) shielded cable or 1,000 feet
(305 meters) unshielded cable.
For analog connections, use standard 24/26 AWG quad wire between WS1000
and data line facilities.
2. WS1000 and network elements require different addresses/display numbers.
3. This WS1000 is the initial unit for communicating with a TABS host.
If the host is collocated with the initial WS1000 (< 4,000 feet or 1,219 meters),
use the digital I/O pin assignments: A30, B30, C30, and D30.
If the host is remotely located from the initial WS1000, use the 202T modem
connection and the analog I/O pin assignments: A31, B31, C31, and D31.
4. Alarm and control I/O is accomplished using the network element TABS
connection.

Figure 2-9 External Input/Output

Host
Rx– Rx+ Tx– Tx+ Note 1

A30 B30 C30 D30 A30 B30 C30 D30 A30 B30 C30 D30 A30 B30 C30 D30
T– T+ R– R+ T– T+ R– R+ T– T+ R– R+ T– T+ R– R+
WS1000 WS1000 WS1000 WS1000
Note 2 Note 2 Note 2 Note 2

Notes:

1. Use standard 24/26 AWG twisted-pair solid wire for wire-wrap connections between WS1000s and
TABS host system. Maximum distance is 4,000 feet (1,219 meters) with shielded cable or 1,000 feet
(305 meters) with unshielded cable.
2. A maximum of 32 WS1000s can interconnect together.

Figure 2-10 Multi-Drop With Digital Input/Output

994-T013 Rev J June, 2005 Installation 2-12


To/From Host
Note 1

A31 B31 C31 D31 G30 (T–)


(TT) (TR) (RT) (RR) H30 (T+)
J30 (R–)
WS1000
Notes 2, 3 K30 (R+)

Notes:
B30 A30 D30 C30 B30 A30 D30 C30 B30 A30 D30 C30
(T+) (T–) (R+) (R–) (T+) (T–) (R+) (R–) (T+) (T–) (R+) (R–)
1. Use standard 24/26 AWG
twisted-pair solid wire for WS1000 WS1000 WS1000
wire-wrap connections Note 3 Note 3 Note 3
between WS1000s and TABS
host system.
Maximum distance is 4,000 feet (1,219 meters) shielded cable or 1,000 feet (305 meters) unshielded cable.
2. This WS1000 is the initial unit for communicating with a TABS host. If the host is collocated with the initial
WS1000 (< 4,000 feet or 1,219 meters), use the digital I/O pin assignments: A30, B30, C30, and D30.
If the host is remotely located from the initial WS1000, use the 202T modem connection and the analog I/O pin
assignments: A31, B31, C31, and D31.
3. A maximum of 32 WS1000s can interconnect together. In this instance, only the initial WS1000 is equipped
with a modem.

Figure 2-11 Multi-Drop With Analog I/O to Host

2.4.5 Input Power Connections


Provide power from a power distribution panel, such as the Westronic
Power Distribution Block (PN 560-T008) shown in Figure 2-12, using
#14 – #24 AWG wire for the power and ground leads. The input voltage
range is –20 Vdc to –60 Vdc for nominal –24/–48 Vdc operation.
Remove the power fuse before inserting or removing the plug-in power
connector on the unit front.
The following apply to the Power Distibution Panel (PDP):
„ The PDP uses wire-wrap pins laid out in columns. All pins in each
column connect together on the back of the PDP.
„ If input power is applied on Pin A of any column, for example, the
other four pins (B – E) of that column then become outputs. Total
power-feed capacity of a single PDP is 12 WS1000s.
„ If more than four WS1000s receive power through the panel, use
#14 – #22 AWG solid wire to jumper the top row (Pins A)
together, observing column polarity as shown in Figure 2-12.
„ Fuse the PDP power input. The input voltage and the number of
powered WS1000s determine the fuse value. Use GMT or Type 70
fuses of the value shown in Table 2-5:

994-T013 Rev J June, 2005 Installation 2-13


+ – + – + –
A –Battery
+Battery
B

Figure 2-12 Power Distribution Panel I/O

Table 2-5 Power Distribution Panel Fuse Requirements

Number of –48 Vdc –24 Vdc


WS1000s GMT Type 70 GMT Type 70

1 0.5 A 0.5 A 0.75 A 0.75 A


2 0.75 A 0.75 A 1.3 A 1.3 A
3 1.0 A 1.0 A 2.0 A 2.0 A
4 1.3 A 1.3 A 2.5 A 2.0 A
5 2.0 A 2.0 A 3.0 A 3.0 A
6 2.0 A 2.0 A 3.5 A 5.0 A
7 2.0 A 2.0 A 4.0 A 5.0 A
8 2.5 A 2.0 A 5.0 A 5.0 A
9 2.5 A 3.0 A 5.0 A 5.0 A
10 3.0 A 3.0 A 5.0 A 6.0 A
11 3.0 A 5.0 A 6.0 A 6.0 A
12 3.5 A 5.0 A 6.0 A 6.0 A

To power WS1000 up, install the appropriate fuse at the panel using
Table 2-5 as reference. After power is applied, the front-panel MPU
RUN LED lights and remains lit.
The WS1000 TABS unit is now ready for configuration according to
site requirements.

994-T013 Rev J June, 2005 Installation 2-14


2.5 WS1000 Unit Configuration
Configure each WS1000 unit using the front-panel DIP switch (see
Figure 2-13). WS1000 has just one 10-segment switch block.

ON

1 2 3 4 5 6 7 8 9 10
1 – 5 TABS Address Number (see Table 2-6)
6 Alarm Summary Interface (If Installed); Otherwise, Serial Port Interface
7 Serial Port Interface (Alarm Summary Installed, No Internal Modem);
Carrier Select (No Alarm Summary, Internal Modem Installed);
No Effect if Using RS-232
8 Port 1/Port 2 Interface Data Rate (No Internal Modem); No Effect With
Internal Modem Installed
9 Port 1 Balanced Line Termination (No Internal Modem Installed)
10 Port 2 Balanced Line Termination

Figure 2-13 DIP Switch Segments 1 Through 10


TABS has the ability to address a particular remote (in this case,
WS1000) using a number ranging from 0 through 31. The TABS
address scheme, known as the Monitored Equipment Frame Address
(MEFA), allows a maximum of 32 WS1000 TABS slaves to connect
through a single serial channel to a single master. Because each
WS1000 unit has a particular address, the master uses the TABS
message address field to identify which WS1000 slave is to accept/
respond to a TABS command. Only the slave addressed in the
command transmits a corresponding response message.
Monitored equipment contain one or more displays, depending on the
number of defined scan and control points. TABS supports a maximum
of 65,535 displays for each TABS address. The TABS input display is
known as Monitored Equipment Display Number (MEDN). WS1000
display numbers are fixed and cannot be changed. A WS1000 equipped
with fewer than 64 discrete inputs has Display 0 while a WS1000 with
more than 64 discretes has Displays 0 and 1.

2.5.1 TABS Address Number (Switch Segments 1 – 5)


The factory default switch settings are all switch segments Off. Setting
a segment in the On position enables the secondary function. Switch
segments S1 through S5 (Table 2-6) set the TABS address number that
the unit responds to on TABS Port 1.
Table 2-6 S1 – S5, DIP Switch Segment Settings for TABS Address Number

Add S1-1 S1-2 S1-3 S1-4 S1-5 Add S1-1 S1-2 S1-3 S1-4 S1-5

0 ↓ ↓ ↓ ↓ ↓ 16 ↑ ↓ ↓ ↓ ↓

994-T013 Rev J June, 2005 Installation 2-15


Table 2-6 S1 – S5, DIP Switch Segment Settings for TABS Address Number

Add S1-1 S1-2 S1-3 S1-4 S1-5 Add S1-1 S1-2 S1-3 S1-4 S1-5

1 ↓ ↓ ↓ ↓ ↑ 17 ↑ ↓ ↓ ↓ ↑
2 ↓ ↓ ↓ ↑ ↓ 18 ↑ ↓ ↓ ↑ ↓
3 ↓ ↓ ↓ ↑ ↑ 19 ↑ ↓ ↓ ↑ ↑
4 ↓ ↓ ↑ ↓ ↓ 20 ↑ ↓ ↑ ↓ ↓
5 ↓ ↓ ↑ ↓ ↑ 21 ↑ ↓ ↑ ↓ ↑
6 ↓ ↓ ↑ ↑ ↓ 22 ↑ ↓ ↑ ↑ ↓
7 ↓ ↓ ↑ ↑ ↑ 23 ↑ ↓ ↑ ↑ ↑
8 ↓ ↑ ↓ ↓ ↓ 24 ↑ ↑ ↓ ↓ ↓
9 ↓ ↑ ↓ ↓ ↑ 25 ↑ ↑ ↓ ↓ ↑
10 ↓ ↑ ↓ ↑ ↓ 26 ↑ ↑ ↓ ↑ ↓
11 ↓ ↑ ↓ ↑ ↑ 27 ↑ ↑ ↓ ↑ ↑
12 ↓ ↑ ↑ ↓ ↓ 28 ↑ ↑ ↑ ↓ ↓
13 ↓ ↑ ↑ ↓ ↑ 29 ↑ ↑ ↑ ↓ ↑
14 ↓ ↑ ↑ ↑ ↓ 30 ↑ ↑ ↑ ↑ ↓
15 ↓ ↑ ↑ ↑ ↑ 31 ↑ ↑ ↑ ↑ ↑

2.5.2 Alarm Summary (Segment 6) and Serial Port (Segment7)


Interfaces
The operation of Segments 6 and 7 depend on whether WS1000 has the
alarm summary option (TABLE), which is discussed more fully in
Universal Annunciator Panel Option.
WS1000 Has the Alarm Summary Option
„ Segment 6 On makes the last installed control output serve as an
alarm summary output.
„ Segment 6 Off does not change the last control output (it remains a
standard control output).
„ Segment 7, on units without an internal modem, sets the electrical
interface for TABS serial Port 1 to either RS-422 or RS-485
operation:
• On sets Port 1 for RS-485 operation.
• Off sets Port 1 for RS-422 operation.
„ Segment 7, on units equipped with an internal modem, selects the
carrier operation:
• On sets the modem for Constant Carrier.

994-T013 Rev J June, 2005 Installation 2-16


• Off sets the modem for Auto Carrier.
„ Segment 7 has no effect if WS1000 uses an RS-232 interface.
WS1000 Does Not Have the Optional Alarm Summary Option
„ Segment 6 On sets Port 1 to RS-485 operation.
„ Segment 6 Off sets Port 1 to RS-422 operation.
„ Segment 7, on units equipped with an internal modem, selects the
carrier operation:
• On sets the modem for Constant Carrier.
• Off sets the modem for Auto Carrier.
„ Segment 7 has no effect if WS1000 is not equipped with an
internal modem or uses an RS-232 interface.

2.5.3 Serial Port Interface Data Rate (Segment 8)


Segment 8 selects the data rate for Port 1 and Port 2 when WS1000 does
not use an internal modem:
„ Segment 8 On sets the data rate to 1,200 bps.
„ Segment 8 Off sets the data rate to 2,400 bps.
„ Segment 8 has no effect in WS1000 units equipped with an
internal modem.

2.5.4 Port 1 Line Termination (Segment 9)


Segment 9 sets the balanced line termination for TABS serial Port 1
when WS1000 has no internal modem:
„ Segment 9 On sets a 180-ohm termination for the following
conditions:
• Serial Port 1 connects in a point-to-point connection link
(RS-422).
• Serial Port 1 connects at the end of a multipoint connection
link (RS-485).
„ Segment 9 Off sets an open termination if Port 1 connects in the
middle of a multipoint connection link (RS-485).

994-T013 Rev J June, 2005 Installation 2-17


2.5.5 Port 2 Line Termination (Segment 10)
Segment 10 sets the balanced line termination for TABS serial Port 2:
„ Segment 10 On sets a 180-ohm termination when serial Port 2
connects using an RS-422 link or terminates one end of an RS-485
bus.
„ Segment 10 Off sets an open termination.

2.6 Universal Annunciator Panel Option


The Universal Annunciator Panel provides simultaneous audible and
visual notification of alarms reported by a combination of a maximum
eight Westronic Remote Telemetry Units (RTUs), such as C1000,
WS1000, WS2000, and WS3000. The panel is equipped with an audible
annunciator, power LED, audible alarm disable switch, lamp test
button, alarm cutoff button, and eight individual alarm LEDs. You can
use the panel with the following WS1000 Part Numbers:
„ 594-T083
„ 594-T084
„ 594-T085
„ 594-T086

2.6.1 Mounting
The Universal Annunciator Panel is one Vertical Unit (VU) or 1.75
inches high and mounts in a standard 19- or 23-inch (using included
adapters) communications rack. The panel mounts flush with the rack or
has a front extension by positioning the mounting ears toward the front
or rear.

2.6.2 Electrical Connections


The panel connects to the last control relay output (8, 16, 24, or 40) of
the WS1000 to provide both audible and visual standing summary alarm
indications. Set WS1000 front-panel DIP switch Segment 6 to On to
disable the last control output and enable the summary alarm output
(see Alarm Summary (Segment 6) and Serial Port (Segment7) Interfaces
on Page 2-16 for more details on all the DIP switch settings.
Figure 2-14 shows the locations of all front-panel controls and
indicators and rear-panel connectors.

994-T013 Rev J June, 2005 Installation 2-18


Front
ALARM
PWR ENABLE ACO LAMP 1 2 3 4 5 6 7 8
AUDIO
DISABLE TEST

Rear

GND
Vcc –9V

NC –Battery (–48
NO Common Vdc)
1 8
+Battery Chassis Ground
WW1 ALARMS
(Ground) (Optional)
WW2 GND
TB1 TB2 TB3

Figure 2-14 Optional Universal Annunciator Panel, Front and Rear Panels
Caution: Exercise caution when making wiring connections to the rear
of the annunciator panel. Small bits of wire or other debris can fall into
units mounted lower in the equipment rack. Westronic is not
responsible for damage caused by debris falling into this or other
equipment.
TB1 is reserved for future expansion.
TB2 is an alarm summary output (normally open/normally closed
contacts and common) for use with an external unit. TB2 output, rated
at 2 Amps (24 Watts maximum) switching, provides an alarm output
any time the audible alarm activates.
Input power (–20 Vdc to –72 Vdc) connects to TB3. Pin 1 is +Batt, Pin
2 is –Batt, and Pin 3 is chassis ground.
Make alarm input connections at connectors WW1 (ALARMS) and
WW2 (GND). Table 2-7 shows the input connections. For example, a
possible connection for a WS1000 with 8 control outputs is as follows:
WS1000 Pin E13 (C8) to alarm panel connector WW1 Pin 2
(ALARMS) to light ALARM 2 LED
WS1000 Pin F13 (C8R) to alarm panel connector WW2 Pin 2
(GND) to light ALARM 2 LED
A WS1000 with 16 control outputs can possibly connect as follows:
WS1000 Pin A16 (C16) to alarm panel connector WW1 Pin 5
(ALARMS) to light ALARM 5 LED
WS1000 Pin B16 (C16R) to alarm panel connector WW2 Pin 5
(GND) to light ALARM 5 LED

994-T013 Rev J June, 2005 Installation 2-19


Table 2-7 Summary Alarm Input Connections

Front Panel ALARM LED


Connector
1 2 3 4 5 6 7 8
WW1 Pin (ALARMS) 1 2 3 4 5 6 7 8
WW2 Pin (GND) 1 2 3 4 5 6 7 8

2.6.3 Operation
The PWR LED lights green when power is properly applied and lights
red when the power leads are reversed. Verify that PWR is green when
applying power. Press the LAMP TEST pushbutton to test all LEDs.
When the annunciator panel receives a relay closure (alarm) from the
WS1000, the appropriate front panel ALARM LED lights red and the
audible alarm sounds. The alarm output is available at TB2 as normally
open, normally closed, and common points. You can use the alarm
output to indicate an alarm to another unit, such as an end-of-rack
indicator. The audible alarm sounds until disabled by the audible alarm
timer (available on units delivered after August, 1998), the alarm cutoff
(ACO) button is pressed, or the alarm input clears. The alarm does not
sound again until receipt of another alarm input. The ALARM LED
remains lit until the alarm input is removed.
Moving the AUDIO switch to the down position (DISABLE) disables
the audible alarm until returned to the up position (ENABLE) and has
no other effect on panel operation, including the alarm output at TB2.

2.7 Installation Check List


Use the following check list when installing WS1000 hardware:
„ Mount the unit
„ Verify default strapping:
• Main board
• Modem board
• RS-232 board
„ Cable the unit:
• Verify serial port connections (DTE/DCE or DTE/DTE)
• Verify discrete connections
„ Set the front-panel DIP switch segments in accordance with
WS1000 Unit Configuration.

994-T013 Rev J June, 2005 Installation 2-20


3 Maintenance
3.1 WS1000 Startup Tests
During WS1000 powerup, WS1000 runs a series of diagnostic tests,
such as a Random Access Memory (RAM) test and a Programmable
Read Only Memory (PROM) checksum test, to verify microprocessor
integrity. While the MPU RUN LED is off during startup, the front-
panel receive and transmit LEDs for both serial ports help determine
failed startup tests. Port 1 RX LED indicates testing in progress for the
PROM checksum and Port 1 TX LED indicates testing in progress for
RAM integrity. Initially, the appropriate LED illuminates on each test.
If all tests pass, Port 1 RX or TX LEDs turn off (providing the serial
ports are not terminated) and the MPU RUN LED on the unit front lights
and remains lit as long as WS1000 has power.

3.1.1 PROM Checksum and RAM Failure


Port 1 RX LED remaining lit after the MPU RUN LED lights indicates
that the actual calculated checksum does not agree with the embedded
firmware checksum.
Port 1 TX LED remaining lit after the MPU RUN LED lights indicates a
fatal RAM failure, which in turn causes the MPU to disable unit
operation.
The RAM and PROM reside within the microprocessor chip on the
main board and are not repairable in the field. Remove the main board
from the housing and make sure that the microprocessor chip is seated
securely in its socket. If the chip appears to be securely in place, contact
the factory for a Return Material Authorization (RMA) number to begin
the repair process.

3.2 WS1000 Serial Port Failures


The unit serial ports communicate using TABS protocol and require 4-
wire interconnection for proper RS-422 or RS-485 operation. Each unit
serial port has a receive and transmit LED to indicate data activity.
Table 3-1 through Table 3-3 refer to possible error indications derived
from the LEDs. Each table has an associated figure to illustrate the
connection. Table 3-4 describes the notes listed in the Trouble Notes
columns.

994-T013 Rev J June, 2005 Maintenance 3-1


Rx– Tx– A30
Rx+ Tx+ B30
TABS Host WS1000
Tx– Rx– C30
Tx+ Rx+ D30

Figure 3-1 Single WS1000 Connection to a TABS Host System (RS-422 or 202T)

Table 3-1 Single WS1000 Connection to a TABS Host System (RS-422 or 202T)

Host MPU Port 1 (Host) Port 2 (Pass-Through) Trouble Notes


Bit 64 Run LED RX LED TX LED RX LED TX LED (See Table 3-4)

0 On Flash Flash – – 1
1 Off No Flash No Flash – – 2
1 On No Flash No Flash – – 3, 6, 10, 13, 20
1 On Flash No Flash – – 3, 6, 10, 13, 20, 21
1 On Flash No Flash – – 5, 9, 15, 18, 19

TABS Host

Rx– Rx+ Tx– Tx+

RS-485

32
Max

Tx– Tx+ Rx– Rx+ Tx– Tx+ Rx– Rx+ Tx– Tx+ Rx– Rx+
Serial Port 1 Serial Port 1
WS1000 or
WS1000 WS1000 Network Element

Figure 3-2 Multiple WS1000s With RS-485 Connection to a TABS Host System

Table 3-2 Multiple WS1000s With RS-485 Connection to a TABS Host System

Host MPU Port 1 (Host) Port 2 (Pass-Through) Trouble Notes


Bit 64 Run LED (See Table 3-4)
RX LED TX LED RX LED TX LED
0 On Flash Flash – Flash 1
1 Off No Flash No Flash – – 2
1 On No Flash No Flash – No Flash 3, 6, 10, 13, 20
1 On Flash No Flash – Flash 3, 6, 10, 13, 21
1 On Flash Flash – Flash 5, 9, 15, 16, 18, 19, 21

994-T013 Rev J June, 2005 Maintenance 3-2


TABS Host

Rx– Rx+ Tx– Tx+

202T VF Modem
RS-485
Tx– Tx+ Rx– Rx+ Tx+
Serial Port 1 Tx– 31
Serial Port 2
Rx+ Max
WS1000 Rx–

Tx– Tx+ Rx– Rx+ Tx– Tx+ Rx– Rx+


Serial Port 1
WS1000 or
WS1000 Network Element

Figure 3-3 Multiple WS1000s/Network Element With RS-485 Connection to a Single WS1000 Having
a 202T VF-Modem Connection to the TABS Host System

Table 3-3 Multiple WS1000s/Network Element With RS-485 Connection to a Single WS1000 Having
a 202T VF-Modem Connection to the TABS Host System

Host MPU Port 1 (Host) Port 2 (Pass-Through) Trouble Notes


Bit 64 Run LED (See Table 3-4)
RX LED TX LED RX LED TX LED
0 On Flash Flash Flash Flash 1
1 Off No Flash No Flash No Flash No Flash 2
1 On No Flash No Flash No Flash No Flash 3, 6, 10, 13, 20
1 On Flash Flash No Flash Flash 4, 5, 9, 15, 18, 19
1 On Flash No Flash Flash Flash 8, 9, 12, 14, 17
3, 4, 6, 7, 8, 10, 11, 12,
1 On Flash No Flash No Flash Flash
13, 14, 16, 17, 20, 21
5, 8, 9, 12, 14, 16, 17,
1 On Flash Flash Flash Flash
18, 19, 21

3.2.1 Trouble Conditions


Table 3-4 provides descriptions and possible causes for failures
indicated in the Trouble Notes columns of Table 3-1 through Table 3-3.
Table 3-4 WS1000 TABS Probable Trouble Conditions

Note Description Check/Fix


1 Normal N/A
2 MPU RUN LED off, no power Check for blown or missing fuse, open
power wire, or reversed ± conditions

994-T013 Rev J June, 2005 Maintenance 3-3


Table 3-4 WS1000 TABS Probable Trouble Conditions

Note Description Check/Fix


3 Reversed Serial Port 1 Tx and Rx data Check for crossed connections; swap data
lines lines on serial port if necessary
4 Reversed Serial Port 2 Tx and Rx data Check for crossed connections; swap data
lines lines on serial port if necessary
5 Reversed Serial Port 1 Tx+ and Tx– data Check for crossed connections; swap data
lines lines on serial port Tx pins if necessary
6 Reversed Serial Port 1 Rx+ and Rx– data Check for crossed connections; swap data
lines lines on serial port Rx pins if necessary
7 Reversed Serial Port 2 Tx+ and Tx– data Check for crossed connections; swap data
lines lines on serial port Tx pins if necessary
8 Reversed Serial Port 2 Rx+ and Rx– data Check for crossed connections; swap data
lines lines on serial port Rx pins if necessary
9 Inoperative Serial Port 1 transmit driver Replace WS1000
10 Inoperative Serial Port 1 receive circuitry Replace WS1000
11 Inoperative Serial Port 2 transmit driver Replace WS1000
12 Inoperative Serial Port 2 receive circuitry Replace WS1000
13 Serial Port 1 receive termination DIP Set DIP switch segment 9 to opposite
switch segment 9 in wrong position setting
14 Serial Port 2 receive termination DIP Set DIP switch segment 10 to opposite
switch segment 10 in wrong position setting
15 Serial Port 1 RS-422/RS-485 DIP switch Set DIP switch segment 6 to opposite
segment 6 in wrong position setting
16 Inoperative receive circuitry on Check downstream WS1000 or network
downstream WS1000 or network element element
17 Inoperative transmit driver on downstream Check downstream WS1000 or network
WS1000 or network element element
18 Inoperative receive circuitry on TABS Check TABS host system for proper
host system operation
19 202T modem transmit level is out of Set transmit output of 202T modem to
adjustment proper level
20 202T modem receive sensitivity is out of Set receive input sensitivity to proper level
adjustment
21 TABS address DIP switches set to wrong Set address DIP switches to correct
address number address number

994-T013 Rev J June, 2005 Maintenance 3-4


Tel: 403-250-8304 | Fax: 403-263-2174
Technical Support: 403-250-8304
E-Mail: [email protected]

View Remote Alarm Monitoring and Management Products at:


http://www.westronic.com

#3, 1339 40th Ave N.E.


© 2005 Westronic Systems, Inc.s
Calgary, Alberta T2E-8N6 Canada
Printed in Canada s

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