European Technical Assessment ETA-18/0390 of 15 July 2019: General Part

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European Technical ETA-18/0390

Assessment of 15 July 2019


English translation prepared by DIBt - Original version in German language

General Part

Technical Assessment Body issuing the Deutsches Institut für Bautechnik


European Technical Assessment:

Trade name of the construction product Hanex facade panel

Product family Ventilated cladding kit comprising "Hanex facade panel"


to which the construction product belongs and associated fixing

Manufacturer Hyundai L & C Europe GmbH


Düsseldorfer Straße 13
65760 Eschborn
DEUTSCHLAND

Manufacturing plant Plant 1

This European Technical Assessment 17 pages including 12 annexes which form an integral
contains part of this assessment
Electronic copy of the ETA by DIBt: ETA-18/0390

This European Technical Assessment is EAD 090062-00-0404


issued in accordance with Regulation (EU)
No 305/2011, on the basis of

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The European Technical Assessment is issued by the Technical Assessment Body in its official language.
Translations of this European Technical Assessment in other languages shall fully correspond to the
original issued document and shall be identified as such.
Communication of this European Technical Assessment, including transmission by electronic means,
shall be in full. However, partial reproduction may only be made with the written consent of the issuing
Technical Assessment Body. Any partial reproduction shall be identified as such.
This European Technical Assessment may be withdrawn by the issuing Technical Assessment Body, in
particular pursuant to information by the Commission in accordance with Article 25(3) of Regulation
(EU) No 305/2011.
Electronic copy of the ETA by DIBt: ETA-18/0390

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Specific Part

1 Technical description of the product

Hanex Façade kit for ventilated external wall claddings complies with the family B of
EAD 090062-00-0404. The cladding kit consist of white acrylic-based cladding elements (façade
panel) mechanically fastened to the subframe by a specific anchor placed in an undercut hole
and anchored by mechanical interlock (at least 4 anchors) as listed in section 2 of this
document.
The "Hanex façade panel" is a solid surface made of one-third of acrylic resin and two-third of
natural mineral aluminium hydroxide with white colour and a thickness of 12 mm.
The product description is given in Annex A.
Hanex Façade kit for ventilated external wall claddings consists of:
- Cladding element: Hanex façade panel (Hanex Premium Surface element, S-008 N-White),
white, max. standard formats of acrylic-based cladding elements 930 x 3680 x 12 mm
(smaller tiles may be used).
- Cladding fixing: stainless steel KEIL undercut anchor KH 7,0 according to ETA 06/0253
(KH 7)
- Mechanical fastener: The KEIL undercut anchor KH 7,0 according to ETA 06/0253 (KH 7,0)
is a special anchor made of stainless steel, consisting of a crosswise slotted anchor sleeve
with an M6 internal thread, at the upper edge of which a hexagon is formed to it and a
respective hexagon bolt with an integrated tooth lock washer.
Detailed information and data of all the components are given in the annexes of this ETA and in
the associated test reports to this ETA.
The subframe, brackets and other fixings between brackets and substrate are not part of the kit
assessed in this ETA.

2 Specification of the intended use in accordance with the applicable European


Assessment Document

Hanex Façade kit is intended to be used as external wall claddings in ventilated façades
Electronic copy of the ETA by DIBt: ETA-18/0390

(rainscreens). The walls are made of masonry (clay, concrete or stone), concrete (cast on site
or as prefabricated panels), timber or metal frame in new or existing buildings (retrofit).
The anchor is put into an undercut drill hole and by driving-in the screw it is placed form-fitted
and deformation-controlled.
The vertical load-bearing profiles and horizontal profiles with associated agraffe elements must
be metallic elements.
The characteristics of the walls shall be verified prior to use of Hanex Façade kit, especially
regarding conditions for reaction to fire classification and for mechanical fixing of Hanex Façade
kit.
The performances given in Section 3 are only valid if the anchor is used in compliance with the
specifications and conditions given in Annex B.
The provisions made in this European Technical Assessment are based on an assumed
working life of at least 25 years for Hanex Façade kit. The indications given on the working life
cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a
means for choosing the right products in relation to the expected economically reasonable
working life of the works.

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Hanex Façade kit is made of non-load bearing construction components. They do not contribute
directly to the stability of the wall on which they are installed, but they can contribute to its
durability by providing enhanced protection from the effect of weathering.
Hanex Façade kit is not intended to ensure the airtightness of the building envelope.

3 Performance of the product and references to the methods used for its assessment

3.1 Safety in case of fire (BWR 2)


Essential characteristic Performance
1
Reaction to fire (façade panel) B-s1, d0 accord. to EN 13501-1
Façade fire performance No performance assessed
Propensity to undergo continuous smouldering No performance assessed
Note: A European reference fire scenario has not been laid down for façades. In some Member
States, the classification of external wall claddings according to EN 13501-1 might not be
sufficient for the use in façades. An additional assessment of external wall claddings according
to national provisions (e.g. on the basis of a large-scale test) might be necessary to comply with
Member State regulations, until the existing European classification system has been
completed.
3.2 Hygiene, health and the environment (BWR 3)
Essential characteristic Performance
Watertightness of joints No performance assessed
Waterabsorbation Not relevant
Water vapour permeability Not relevant
Drainability No performance assessed
Content, emissson and/or release of dangerous No performance assessed
substances

3.3 Safety and accessibility in use (BWR 4)


Electronic copy of the ETA by DIBt: ETA-18/0390

Essential characteristic Performance


Wind load resistance (for the assembled kit) No performance assessed
Resistance to horizontal points load No performance assessed
Impact resistance No performance assessed
Mechanical Cladding element See Annex C 1
resistance Connection between the
Family B See Annex C 1
cladding element and its fixing
Cladding fixing See Annex C 1

1
If the conditions mentioned in Annex B1 are fulfilled.

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3.4 Protection against noise (BWR 5)


Essential characteristic Performance
Airborne sound insulation Not relevant

3.5 Energy economy and heat retention (BWR 6)


Essential characteristic Performance
Thermal resistance No performance assessed

3.6 Aspects of durability and serviceability


Essential characteristic Performance
Behaviour after pulsating load See Annex C 1
Dimensional stability of external cladding element No performance assessed
Behaviour after Immersion in water See Annex C 1
Freeze-thaw resistance See Annex C 1
Chemical and biological resistance No performance assessed
Corrosion No performance assessed
UV radiation resistance No performance assessed
Hygrothermal behaviour No performance assessed

4 Assessment and verification of constancy of performance (AVCP) system applied, with


reference to its legal base

In accordance with EAD 090062-00-0404, July 2018 the applicable European legal act is:
[2003/640/EC].
System of attestation of conformity applicable to cladding kit is: 2+ for any use except for uses
subject to regulations on reaction 2 to fire.
For uses subject to regulations on reaction to fire the applicable AVCP systems regarding
reaction to fire are 1, or 3, or 4 depending on the conditions defined in the said Decision.
Electronic copy of the ETA by DIBt: ETA-18/0390

5 Technical details necessary for the implementation of the AVCP system, as provided for
in the applicable EAD

Technical details necessary for the implementation of the AVCP system are laid down in the
control plan deposited with Deutsches Institut für Bautechnik.

Issued in Berlin on 15 July 2019 by Deutsches Institut für Bautechnik

BD Dipl.-Ing. Andreas Kummerow beglaubigt:


Head of Department F. Beckmann

2
Including propensity to undergo continuous shouldering, where relevant.

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Kit for external wall cladding

Vertical load
bearing profile
Hanex
facade panel
Horizontal load
bearing profile
Agraffe (Agraffe profile)

Installed fastener
Keil KH 7,0
Electronic copy of the ETA by DIBt: ETA-18/0390

Ventilated
Hanex facade
cladding
panelkit comprising "Hanex facade panel" and associated fixing

Annex A 1
Product description
Installed kit
fastener
for external
and fixing
wall example
cladding and fixing

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Fastener for Hanex facade panel (KEIL KH 7,0 and Flat-head screw with coiled washer)

Hanex Facade panel (dimension in mm)

Table A2: Dimensions, materials and physical properties


Hanex Facade panel type Hanex Solid Surfaces
thickness t= [mm] 12*
lengths l= [mm] 3680*
width w= [mm] 760*
colour identification S-008 N-White
bulk density ρ= [KN/m³] 18
3)
thermal coefficient αT = [1/K] 30,4 x 10-6
Electronic copy of the ETA by DIBt: ETA-18/0390

Mean value of modulus of elasticity Emean ≥ [N/mm²] 9500


bending resistance
σu5% 1) ≥ [N/mm²] 62
(acc. EN ISO 178:2013-09)
bending resistance
σB,min 2) = [N/mm²] 60
(acc. EN ISO 178:2013-09)
* width and lengths tolerances +0,5 mm; thickness tolerances ± 0,3 mm
1)
5%-Quantil by a confidence level of 75 % and unknown standard deviation
2)
the minimum single value of the façade panel
3)
According to the information of the manufacture

Hanwha
Hanex facade
KEIL panel

Annex A 2
Product description
Dimensions
Hanex Façade
andpanel
Materials
- dimensions, materials and physical properties

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Cladding fixings:

Fastener (dimension in mm)

Table A3: Dimensions and Materials


Fastener type KEIL KH 7,0
embedment depth hs = [mm] 7,0
screw length c = [mm] hs + 3mm + tfix
installation torque moment Tinst [Nm] 2,5 ≤ Tinst ≤ 4,0
Materials
Stainless steel 1.4404 according to
Electronic copy of the ETA by DIBt: ETA-18/0390

1 anchor sleeve
EN 10088:2014
2a hexagon screw with tooth lock washer
stainless steel 1.4401, 1.4404 or 1.4578
2b threaded pin
according to EN 10088:2014
2c threaded bolt

Hanex facade panel

Annex A 3
Product description
KEIL KH 7,0 - dimensions and materials

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Specifications of intended use

Scope
According the EAD 090062-00-0404 / Cladding family B
Anchorages subject to:
Static and quasi-static loads

Design
The design of the external wall claddings for ventilated façades using Hanex Façade kit comprising "Hanex façade
panels" and the associated fixings should take into account:

− It is assumed that the substrate wall meets the necessary requirements regarding the mechanical strength
(resistance to static and dynamic loads) and the airtightness, as well as the relevant resistance regarding
watertightness and water vapour.
− The verification of the designed system by means of calculation, taking into account the mechanical
characteristic values of the kit components in order to resist the actions (dead loads, wind loads, etc.)
applying on the specific works. National safety factors and other national provisions must be followed.
− The design of the façade panels and their fixing can be carried out according to the conditions given in
Annex B 2 to Annex B 4, the national regulations must be considered.
− The selection and verification of the brackets which support the subframe vertical profiles considering
compatible materials (e.g. aluminium alloy) and the mechanical resistance (vertical and horizontal
resistance) according to the envisaged actions obtained from the mechanical calculation of the designed
system. Bracket resistance should be verified according to assessment given in EAD 090062-00-0404.
− The selection and verification of the anchors between the brackets and the external walls (substrate), taking
into account the substrate material and the minimum resistance required (pull-out and shear resistance)
according to the envisaged actions obtained from the mechanical calculation of the designed system.
− The accommodation of the designed system movements to the substrate or structural movements.
− The execution of singular parts of the façade; some examples of construction details are indicated in
Annex A1.
− The corrosion protection of the designed system metallic components taking into account the category of
corrosivity of the atmosphere of works (e.g. acc. ISO 9223).
Electronic copy of the ETA by DIBt: ETA-18/0390

− The drainability of the ventilated air space between the cladding elements and the insulation layer or the
external wall accordingly.
− An insulation layer is usually fixed on the external wall and should be defined in accordance with a
harmonized standard or an European technical assessment and taking into account the section 3.1 of
this ETA.
− Because the joints are not watertight, the first layer behind ventilated air space (e.g. insulation layer) should
be composed by materials with low water absorption.
− For the classification of the reaction to fire for the façade panel in end use conditions the following
application parameters must be considered:
Panel colour S-008 N-White; panel thickness 12mm; bulk density approx.1750 kg/m³; rear-ventilated outside wall
claddings with air gap ≥ 20mm, mechanical fixed on bar shaped subframe of wood or metal, substrate with
class A1 or A2-s1-d0 acc. EN 13501-1 (d≥20mm, ρ=35kg/m³), open joints ≤ 12mm, closed joints must be covered
with metallic profiles

Hanex facade panel

Annex B 1
Intended use
Specifications – scope and design

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Installation of the kits in works


Installation should be carried out according to the ETA holder´s specifications and using the specific kit
components.
Installation should be carried out by appropriately qualified staff and under the supervision of the technical
responsible of the site.

• The drillings are done at the factory or on site under workshop conditions; when making the drillings on site
the execution is supervised by the responsible project supervisor or a skilled representative of the project
supervisor.
• Making of the undercut drilling is done with the drill bit according to Annex B 6 and a special drilling device in
accordance with the information deposited with Deutsches Institut für Bautechnik.
• The drillings are removed from the drill hole.
• In case of aborted hole: new drilling at a minimum distance away of twice the depth of the aborted hole.
• The geometry of the drill hole is checked on 1 % of all drillings. The following dimensions shall be checked
and documented according to manufacturer's information and testing instructions by means of a measuring
device according to Annex B 6:
• Volume of the undercut drill hole.
• Depth position of the undercut; the distance between the lower edge of the measuring device and the
façade panel is between 0,0 and 0,3 mm (see Annex B 6).
If the tolerances are exceeded, the geometry of the drill hole shall be checked on 25% of the drillings performed.
No further drill hole may exceed the tolerances otherwise all the drill holes shall be controlled. Drilling holes falling
below or exceeding the tolerances shall be rejected.
Note: Checking the geometry of the drill hole on 1 % of all drillings means that on one of the 25 panels (this
corresponds to 100 drillings in façade panels with four anchors) one drilling shall be checked. If the tolerances
given in Annex A 3, Table A3 are exceeded the extent of the control shall be increase to 25 % of the drillings, i.e.
one drilling each shall be checked on all the 25 panels.
• During transport and storage on site the façade panels are protected from damages; the façade panels are
not be hung up jerkily (if need be lifters shall be used for hanging up the façade panels); façade panels and
reveal panels respectively with incipient cracks are not be installed.
• The façade are installed by skilled specialists and the laying instructions of the manufacturer shall be paid
attention to.
 The façade panels are arranged in a "reclined" or "upright" position, they also may be fixed at façade soffits.
Electronic copy of the ETA by DIBt: ETA-18/0390

 The profiles or agraffes must be fixed as defined and set out in this document (see Annex A/B).

Use, maintenance and repair of the works


Maintenance of the assembled systems or kits components includes inspections on site, taking into account the
following aspects:
• regarding the Hanex façade panel: appearance of any damage such as cracking or detachment
• regarding the fasteners (fixing): presence of corrosion or deformation
Necessary repairs should be done rapidly, using the same kit components and following the repair instructions given
by ETA holder.

Hanex facade panel

Annex B 2
Intended use
Specifications – installation and use

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Design method
General
The design values of the actions shall be calculated on basis of EN 1990 in consideration of the existing loads.
The combinations of actions shall be equal to EN 1990. The actions shall be specified according to EN 1991-1-1
to EN 1991-1-7. Corresponding national regulations shall be taken into consideration. The unfavourable
combination is decisive. Where necessary for the design of the anchor and the façade panel several
combinations shall be analysed separately.
The typical fundamental combination for façade panels considers actions from dead load FEk.G (permanent action)
and wind FEk.w (leading variable action).
According to EN 1990 the following fundamental combination depending on the load direction results for a vertical
façade panel:
Fundamental combination for loads parallel to the panel: FEd  = FEk.G •⋅ γG
Fundamental combination for loads perpendicular to the panel: FEd ⊥ = FEk.w • γQ
with γG = 1,35; γQ = 1,50
For hanging panels (over head mounting) or reveals respectively the load direction shall be taken into
consideration and the combinations of actions shall be based on EN 1990.
The calculation shall be carried out in a linear elastic manner. The stiffness of the substructure shall be
considered for the respective case of application.
 Each façade panel is fixed with at least four anchors in a rectangular arrangement via single agraffes or
double agraffes on the substructure (for small panels or small fitted pieces, differential or fill- in pieces the
number and position of the anchors shall be chosen constructively).
 The substructure is constructed such that the façade panels are fixed technically strain-free via skids (loose
bearings) and one fixed point (fixed bearing) - the fixed point may be placed at the panel edge or in the panel
field.
 Two fixing points of the façade panel are designed such that they are able to carry the dead load of the façade
panel.
 When using agraffes on horizontal load-bearing profiles the fixing points of a façade panel situated horizontally
at the same height are fastened in each case to the same load-bearing profile.
 Joint construction between the façade panels is done by a joint filler or are kept open; it is ensured that
additional stresses (e.g. by temperature) do not lead to important additional loadings (see also classification of
the reaction to fire for the façade panel in Annex B1).
 Verifiable calculation notes and drawings shall be prepared taking account of the loads to be anchored, the
Electronic copy of the ETA by DIBt: ETA-18/0390

nature and strength of the base materials and the dimensions of the anchorage members as well as of the
relevant tolerances. The position of the anchor is indicated on the design drawings.
 The façade panels, their fixings as well as the substructure including its connection to wall brackets and their
connection to the construction works are designed for the respective case of application under the
responsibility of an engineer skilled in the field of façade construction.

Hanex facade panel

Annex B 3
Intended use
Specifications – installation and use

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Verification of the anchor loads


In addition to the actions from dead load and wind load the following actions shall be considered as permanent
loads in direction to the anchor axes:
 in case of flush fixing of the anchor and when using horizontal load-bearing profiles: due to torsion of the load-
bearing profile resulting from dead load of the façade panel the following load NEk.V shall be considered:
NV,Ek. = VEk  e/z
with VEk = shear load due to dead load of the façade panel; e and z [mm] (see Figure 2)

Figure 2: torsion of horizontal load-bearing profiles resulting from dead load of the façade panels

For the determined anchor forces it shall be verified that the following equation are met:
ΣNEd
Equation 1: ≤1
NRd
VEd
Equation 2: ≤1
VRd
ΣNEd V
Equation 3: + Ed ≤ 1,2
NRd VRd
With:
ΣNEd = design value of existing anchor tension load
Electronic copy of the ETA by DIBt: ETA-18/0390

ΣNEd = NEd + NV,Ed


VEd = design value of existing anchor shear load
NRd = design value of anchor load-bearing capacity for tension load: NRd = NRk / γM (with NRk and γM according to Annex C 1)
VRd = design value of anchor load-bearing capacity for shear load: VRd = VRk / γM (with VRk and γM according to Annex C 1)

Verification of the bending stresses


For the determined bending stresses it shall be verified, that the following equation is met:
Equation 4: σEd ≤ σRd
With
σEd = design value of existing bending stress in the façade panel
σRd = design value of bending strength: σRd = σRk / γM with σRk ; γM according to Annex C 1, Table C1

Hanex facade panel

Annex B 4
Intended use
Specifications – installation and use

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Definition of edge distance and spacing

Legend:
arx,y = edge distance – distance of an anchor to the panel edge
ax,y = spacing – distance between anchors
Lx = greater length of the façade panel
Ly = smaller length of the façade panel
= fixed point (fixed bearing)
= horizontal skid (loose bearing)

= horizontal and vertical skid (loose bearing)

Example for fixed point and loose bearing


Electronic copy of the ETA by DIBt: ETA-18/0390

Hanex facade panel

Annex B 5
Intended use
Specifications – installation and use

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Electronic copy of the ETA by DIBt: ETA-18/0390

Hanex facade panel

Annex B 6
Intended use
Drill hole dimensions
Setting tools and testing equipment

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Installation instructions fastener


1. Drilling the undercut hole

a) Cylindrical drilling b) Undercutting and clearing

c) Finished undercut hole

2. Checking the undercut hole

with KEIL depth control guide


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Hanex facade panel

Annex B 7
Intended use
Installation instructions fastener

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3. Installation of fastener (sleeve and screw)

a) Insert the sleeve in the undercut hole b) Installed undercut anchor


and drill the screw in the sleeve

4. Installation of fastener (sleeve and grub screw)

a) Insert the sleeve in the undercut hole

b) Drill the grub screw in the sleeve


Electronic copy of the ETA by DIBt: ETA-18/0390

c) Installed undercut anchor

Hanex facade panel

Annex B 8
Performances
Characteristic values of the anchor and Hanex façade panel

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Table C1: Characteristic values and performances of the anchor and Hanex façade panel

panel thickness h≥ [mm] 12,0


characteristic values of
Hanex façade panel

char. resistance to bending stress σRk = [N/mm²] 46,0

Mean value of modulus of elasticity Emean = [N/mm²] 9000

thermal coefficient αT = [1/K] 30,4 x 10-6

dead load gk = [kN/m2] 0,23

partial safety factor 1) γM = [-] 1,8

anchorage depth hs = [mm] 7

tension load 2) NRk = 2,20 2,20


characteristic values of

characteristic
[kN]
KEIL KH 7,0 anchor

resistance to
shear load 2) VRk = 3,00 3,30

edge distance 3) ar ≥ [mm] 50 100

spacing a≥ [mm] 100

double agraffe aD ≥ [mm] 45

partial safety factor 1) γM = [-] 1,8


1)
In absence of other national regulations.
2)
in case of coincident stress of an anchor due to tension and shear load the equation according to Annex B 4
shall be observed
Electronic copy of the ETA by DIBt: ETA-18/0390

3)
For small fitted pieces, differential and fill-in pieces the edge distance and spacing shall be chosen
constructively

Aspects of durability and serviceability


Characteristic values and performances of the anchor and Hanex façade panel
characteristic

Behaviour after pulsating load [kN] 2,65


values

Behaviour after Immersion in water [kN] 2,74

Freeze-thaw resistance [kN] 2,32

Hanex facade panel

Annex C 1
Performances
Characteristic values of the anchor and Hanex façade panel

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