Edge Tech3400 Portable SBP Hardware Manual
Edge Tech3400 Portable SBP Hardware Manual
Edge Tech3400 Portable SBP Hardware Manual
0021270_REV_E 11/16/2021
EdgeTech
4 Little Brook Road
West Wareham, MA 02576
The information, figures, and specifications in this manual are proprietary. They are issued in strict
confidence on condition that they not be copied, reprinted, or disclosed to a third party, either wholly or
in part, without the prior written consent of EdgeTech. Any reproduction of EdgeTech supplied software
or file sharing is strictly prohibited.
WARNING! High Voltage may be present in all parts of the system. Severe
injury or death could occur if the equipment is mishandled. Therefore,
use caution when the electronics are removed from their containers for
servicing.
EdgeTech will make every effort to see that replacement components are interchangeable and use the
same software drivers (if applicable). At times, however, direct replacements may not exist. When this
happens, EdgeTech will provide the necessary drivers with the replacement part, if applicable.
EdgeTech may also change certain hardware per customer requirements. Therefore, portions of this
manual, such as parts lists and test features, are subject to change. These sections should be used for
reference only. When changes are made that affect system operation, they will be explicitly noted. Also,
some options and features may not be active in the customer's unit at the time of delivery. Upgrades will
be made available when these features are implemented.
Liability
EdgeTech has made every effort to document the 3400 system wholly and accurately in this manual.
However, EdgeTech assumes no liability for errors or any damages resulting from the use of this manual
or the equipment it documents. EdgeTech reserves the right to upgrade this equipment's features and
make changes to this manual without notice at any time.
Revision History
REVISION DESCRIPTION DATE APPROVAL
A Release to Production 1/23/2020 TS
B Diagram Reformatting, Text Updates 4/20/2020 TS
C Towfish and Pole Mount Updates 11/02/2020 JP
D 3400 OTS (Over-The-Side) Option Added 3/23/2021 AP
E 3400 OTS Light and Ultra-Light Added 11/16/2021 CM
vi
WARRANTY STATEMENT
All equipment manufactured by EdgeTech is warranted against defective components and workmanship
for a period of one year after shipment. Warranty repair will be done by EdgeTech free of charge.
Shipping costs are to be borne by the customer. Malfunction due to improper use is not covered in the
warranty, and EdgeTech disclaims any liability for consequential damage resulting from defects in the
performance of the equipment. No product is warranted as being fit for a particular purpose, and there is
no warranty of merchantability. This warranty applies only if:
i. The items are used solely under the operating conditions and in the manner recommended in the
Seller's instruction manual, specifications, or other literature.
ii. The items have not been misused or abused in any manner, nor have repairs been attempted
thereon without EdgeTech Customer Service's approval.
iii. Written notice of the failure within the warranty period is forwarded to the Seller, and the
directions received for properly identifying items returned under warranty are followed.
iv. The return notice authorizes the Seller to examine and disassemble returned products to the
extent Seller deems necessary to ascertain the cause for failure.
The warranties expressed herein are exclusive. There are no other warranties, either expressed or implied,
beyond those set forth herein, and the Seller does not assume any other obligation or liability in
connection with the sale or use of said products. Any product or service repaired under this warranty shall
only be warranted for the remaining portion of the original warranty period.
Equipment not manufactured by EdgeTech is supported only to the extent of the original manufacturer's
warranties.
EdgeTech customers are entitled to contact EDGETECH CUSTOMER SERVICE to report a difficulty, discuss a
problem, or receive advice on the best way to perform a task. When contacted, EdgeTech Customer
Service will do the following:
Shipper's Oath:
"I, ______________________________, declare that the articles herein specified are the growth,
produce, or manufacture of the United States; that they were exported from the
United States from the port of _____________________, on or about _______________; that they
are returned without having been advanced in value or improved in condition by any
process of manufacture or any other means; and that no drawback, or allowance has
been paid or admitted hereof."
Signed ______________________________
CUSTOMER SERVICE
Customer service personnel at EdgeTech are always eager to hear from users of our products. Your
feedback is welcome and a valuable source of information that we use to improve these products.
Therefore, we encourage you to contact EdgeTech Customer Service to offer any suggestions or to request
technical support:
E-mail: [email protected]
24-Hour Emergency
Technical Support Line: (508) 942-8043
NOTE: Please have your system Serial Number available when contacting
Customer Service.
COMPANY BACKGROUND
EdgeTech (formerly EG&G Marine Instruments) traces its history in underwater data acquisition and
processing back to 1966. EdgeTech has designed, developed, and manufactured products, instruments,
and systems — for the acquisition of underwater data, including marine, estuarine, and coastal
applications — for over 50 years.
EdgeTech responds to the scientific, naval, and offshore communities' needs by providing industry-leading
equipment — such as sub-bottom profilers, side scan sonar, acoustic releases, USBL positioning systems,
and bathymetric systems — that have become standards in the industry.
EdgeTech consistently anticipates and responds to future needs with an active research and development
program. Current efforts are focused on adopting new cutting-edge acoustic technology.
TABLE OF CONTENTS
ATTENTION – READ THIS FIRST! .........................................................................................................iii
Warnings, Cautions, and Notes................................................................................................................ iii
HARDWARE VARIATIONS AND COMPATIBILITY .................................................................................. iv
ABOUT THIS DOCUMENT ....................................................................................................................v
Purpose of this Manual ............................................................................................................................. v
Liability ...................................................................................................................................................... v
Revision History ........................................................................................................................................ v
WARRANTY STATEMENT ...................................................................................................................vi
SOFTWARE SERVICE OVERVIEW........................................................................................................ vii
Software Updates and Enhancements.................................................................................................... vii
RETURNED MATERIAL AUTHORIZATION .......................................................................................... viii
RMA Purpose ......................................................................................................................................... viii
CUSTOMER SERVICE .......................................................................................................................... ix
COMPANY BACKGROUND ..................................................................................................................x
TABLE OF CONTENTS ......................................................................................................................... xi
LIST OF FIGURES............................................................................................................................. xvii
LIST OF TABLES ............................................................................................................................. xxiii
1.0 OVERVIEW .............................................................................................................................1-1
1.1 Key Features of the 3400 Sub-Bottom Profiling System ........................................................... 1-1
1.1.1 CHIRP Transmission .............................................................................................................. 1-2
1.1.1.1 Advantages of Full Spectrum CHIRP Technology.......................................................... 1-2
1.1.2 Dual Wideband Transmitters (3400 and 3400 OTS LF Sub-Bottom Profilers) ...................... 1-4
1.1.3 Dual Frequency Transmission ............................................................................................... 1-4
1.1.4 Enhanced Sub-Bottom Multi-Channel PVDF Receiver.......................................................... 1-5
1.1.5 Reflection Coefficient Calculation ........................................................................................ 1-7
1.1.6 Sub-Bottom “Pipeliner” Mode .............................................................................................. 1-7
1.1.7 Surface Echo Attenuation ..................................................................................................... 1-9
1.1.8 Pulse Library Tailored for Most Survey Applications ............................................................ 1-9
1.1.9 Built-in Motion, Pitch, Roll, Heave, and Depth Sensors ....................................................... 1-9
1.2 3400 Applications .................................................................................................................... 1-10
xii
2.2.3.3 3400 OTS Light SB-216 and Ultra-Light SB-424 Vehicles ICD...................................... 2-27
2.2.3.4 3400 Topside ICD ........................................................................................................ 2-29
2.2.3.5 3400 Topside Case ICD ............................................................................................... 2-30
2.2.3.6 3400 Pole Mount Plate ICD......................................................................................... 2-31
2.2.3.7 3400 OTS Mounting Flange ICD .................................................................................. 2-32
2.2.3.8 3400 OTS and Ultra-Light Flat Plate Pole Mount Adaptor Flange .............................. 2-33
3.0 3400 TECHNICAL DESCRIPTIONS ...........................................................................................3-34
3.1 3400 Sub-Bottom Profiler Technical Description .................................................................... 3-34
3.1.1 3400 Sub-Bottom Profiler System Connection Diagram .................................................... 3-35
3.1.2 3400 Sub-Bottom Profiler Electronics Bottle and End Cap Diagrams ................................ 3-36
3.1.3 3400 Sub-Bottom Profiler Cable and Connector Diagrams ................................................ 3-39
3.2 3400 Portable Topside Technical Description ......................................................................... 3-43
3.2.1 3400 Topside Controls, Indicators, and Connectors........................................................... 3-43
3.3 3400 Amplifier Option Technical Description.......................................................................... 3-44
3.3.1 Amplifier Rack Mount ......................................................................................................... 3-46
3.3.2 Amplifier Connection Diagram ........................................................................................... 3-48
3.3.3 Amplifier Cable Diagram ..................................................................................................... 3-49
3.4 3400 OTS (Over-The-Side) Low-Frequency Sub-Bottom Profiler Technical Description ......... 3-50
3.4.1 3400 OTS LF Sub-Bottom Profiler Option Connection Diagram ......................................... 3-51
3.4.2 3400 OTS LF Sub-Bottom Profiler Electronics Bottle .......................................................... 3-52
3.4.3 3400 OTS LF Sub-Bottom Profiler Vehicle Cable and Connector Diagrams........................ 3-55
3.5 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Systems ................................................ 3-59
3.5.1 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Connection Diagram ........................ 3-60
3.5.2 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Electronics Bottle and End Cap Diagrams
3-61
3.5.3 3400 OTS and Ultra-Light Vehicle Cable and Connector Diagram ...................................... 3-64
4.0 SETUP AND ACTIVATION ......................................................................................................4-68
4.1 Standard 3400 Towfish Setup and Activation ......................................................................... 4-68
4.1.1 Unpacking and Inspection .................................................................................................. 4-68
4.1.2 Power Requirements .......................................................................................................... 4-69
4.1.2.1 Use of an Uninterruptable Power Supply ................................................................... 4-69
4.1.2.2 Changing to a Non-US Power Plug.............................................................................. 4-69
xiv
4.2.6 Connecting 3400 OTS LF Sub-Bottom Profiler System Components ................................ 4-102
4.2.6.1 Instructions on Running Tow Cable to Connector .................................................... 4-102
4.2.6.2 Instructions on Securing OTS LF Mount to Vessels Mounting Hardware................. 4-104
4.2.7 3400 OTS LF Sub-Bottom Portable Topside Connection and Activation .......................... 4-104
4.2.8 Performing Sub-Bottom Pre-Deployment Checks ............................................................ 4-105
4.2.9 3400 OTS LF Sub-Bottom Profiler Vehicle Deployment.................................................... 4-105
4.2.9.1 Obtaining the Best Sonar Imagery ............................................................................ 4-105
4.2.9.2 Conducting Sediment Classification Surveys When Towing ..................................... 4-105
4.2.9.3 AHRS Usage............................................................................................................... 4-106
4.3 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Setup and Activation .......................... 4-106
4.3.1 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Unpacking and Inspection ............. 4-106
4.3.2 Power Requirements ........................................................................................................ 4-107
4.3.2.1 Use of an Uninterruptable Power Supply ................................................................. 4-107
4.3.2.2 Changing to a Non-US Power Plug............................................................................ 4-107
4.3.3 Navigation Interface ......................................................................................................... 4-107
4.3.4 3400 Portable Topside Placement .................................................................................... 4-108
4.3.5 3400 Light and Ultra-Light Pole-Mounting Instructions ................................................... 4-109
4.3.6 3400 Light and Ultra-Light Pole-Mounting Using the Optional 3400 OTS Light and Ultra-Light
Flat Plate Pole Mounting Adaptor Flange ...................................................................................... 4-110
4.3.6.1 3400 Light and Ultra-Light Flat Plate Pole Mount Adaptor Flange Installation........ 4-111
4.3.6.2 3400 OTS Light and Ultra-Light with Flat Plate Pole Mounting Adaptor Flange Mounting
4-115
4.3.7 Connecting 3400 OTS Light and Ultra-Light Sub-Bottom System Components ............... 4-117
4.3.8 Connecting and Attaching the Tow Cable to the Vehicle ................................................. 4-117
4.3.9 3400 OTS Light and Ultra-Light Portable Topside Connection and Activation ................. 4-117
4.3.10 Performing Sub-Bottom Pre-Deployment Checks ............................................................ 4-117
4.3.11 3400 OTS Light and Ultra-Light Vehicle Deployment ....................................................... 4-117
4.3.11.1 Obtaining the Best Sonar Imagery ............................................................................ 4-118
4.3.11.2 Conducting Sediment Classification Surveys When Towing ..................................... 4-118
4.3.11.3 AHRS Usage............................................................................................................... 4-119
5.0 MAINTENANCE .................................................................................................................. 5-120
5.1 Portable Topside .................................................................................................................... 5-120
5.2 Cleaning 3400 Vehicles and Tow Cable After Use ................................................................. 5-120
xvi
5.2.1 Cleaning the 3400 LF OTS Vehicle Mounting Flange After Use ........................................ 5-120
5.3 Inspecting and Cleaning the Underwater Connectors........................................................... 5-121
5.4 Storage ................................................................................................................................... 5-121
5.5 Altering the 3400 Sub-Bottom Profiler Towfish Configuration ............................................. 5-121
5.5.1 Adjusting or Removing the Rear Elevator......................................................................... 5-121
5.5.2 Removing the Sonar Processor Bottle .............................................................................. 5-123
5.6 3400 OTS Light and Ultra-Light Bottle or Transducer Replacement ..................................... 5-126
5.6.1 Removing the Outer Shell of the 3400 OTS Light and Ultra-Light Vehicle ....................... 5-126
5.6.2 3400 OTS Light and Ultra-Light Transducer Removal and Installation ............................. 5-129
5.6.3 3400 OTS Light and Ultra-Light Electronics Bottle Removal and Installation ................... 5-130
5.6.4 Installing the Outer Shell of the 3400 OTS Light and Ultra-Light Vehicle ......................... 5-133
6.0 TROUBLESHOOTING ........................................................................................................... 6-135
6.1 Computer System Restoration .............................................................................................. 6-135
6.2 AHRS Calibration (Heading-Not Used in 3400) ...................................................................... 6-139
7.0 KITS ................................................................................................................................... 7-140
LIST OF FIGURES
Figure 1-1: 3400 Sub-Bottom Transducers ................................................................................................ 1-4
Figure 1-2: Discover 3400 High (Yellow) and Low (Blue) Sub-Bottom Displays......................................... 1-5
Figure 1-3 3400 PVDF Receiver .................................................................................................................. 1-5
Figure 1-4: Traditional Hydrophone with Side-Lob Echoes ....................................................................... 1-6
Figure 1-5: 3400 PVDF Imagery Side Lobes with Reduced Echoes ............................................................ 1-6
Figure 1-6: Comparison of 3400 Vs. Traditional Line Arrays Over Same Survey Line ................................ 1-7
Figure 1-7: Pipeliner Mode Diffraction ...................................................................................................... 1-8
Figure 1-8: Diffraction Hyperbolas in the Echo Data ................................................................................. 1-9
Figure 1-9: Deployed 3400 Rackmount System ....................................................................................... 1-10
Figure 1-10: Tow Cable ............................................................................................................................ 1-11
Figure 1-11: 3400 Sub-Bottom Profiler Towfish Forward View ............................................................... 1-11
Figure 1-12: 3400 Sub-Bottom Profiler Towfish Aft View........................................................................ 1-11
Figure 1-13: 3400 Sub-Bottom Profiler Towfish Port View...................................................................... 1-12
Figure 1-14: 3400 Sub-Bottom Profiler Towfish with Pole Mounting Flange Installed ........................... 1-12
Figure 1-15: Side View of 3400 OTS-LF Vehicle Configuration Option .................................................... 1-13
Figure 1-16: Forward View of 3400 OTS-LF Vehicle Configuration Option.............................................. 1-13
Figure 1-17: 3400 System with Amplifier in Cases................................................................................... 1-14
Figure 1-18: Amplifier in Case .................................................................................................................. 1-14
Figure 1-19: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Aft View ............................................ 1-15
Figure 1-20: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Forward View ................................... 1-15
Figure 1-21: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Side View .......................................... 1-15
Figure 1-22: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler With Optional Adaptor Flange ......... 1-16
Figure 2-1: 3400 Sub-Bottom Profiler Towfish ICD .................................................................................. 2-24
Figure 2-2: 3400 Sub-Bottom Towfish Vehicle With Pole Mounting Hardware ICD................................ 2-25
Figure 2-3: 3400 OTS LF Sub-Bottom Profiler Vehicle ICD ....................................................................... 2-26
Figure 2-4: 3400 OTS Light and Ultra-Light Vehicle ICD Page 1 ............................................................... 2-27
Figure 2-5: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Vehicle with Mounting Flange ICD Page 2
................................................................................................................................................................. 2-28
Figure 2-6: 3400 Topside ICD ................................................................................................................... 2-29
xviii
Figure 3-27: Bottom of 3400 OTS Light and Ultra-Light Sub-Bottom Profiler System ............................. 3-59
Figure 3-28: 3400 OTS Light and Ultra-Light System Connection Diagram ............................................. 3-60
Figure 3-29: 3400 OTS Light and Ultra-Light Weight Electronics Bottle ICD ........................................... 3-61
Figure 3-30: 3400 Light and Ultra-Light Sub-Bottom Profiler Electronics Bottle Endcaps ...................... 3-62
Figure 3-31: 3400 OTS Light and Ultra-Light Electronics Bottle Pinouts.................................................. 3-63
Figure 3-32: Sub Cable T Splice 3400 OTS Light and Ultra-Light Tow Cable to Bottle, Transformer, and Tow
Cable ........................................................................................................................................................ 3-64
Figure 3-33: 3400 OTS Light and Ultra-Light 50 Meter Tow Cable Page 1.............................................. 3-65
Figure 3-34: 3400 OTS Light and Ultra-Light 50-Meter Tow Cable Page 2 .............................................. 3-66
Figure 3-35: 3400 OTS Light and Ultra-Light Cable and Vehicle Pin Diagram .......................................... 3-67
Figure 4-1: 3400 Topside Serial Port Navigation Connection .................................................................. 4-69
Figure 4-2: 3400 System Connections...................................................................................................... 4-71
Figure 4-3: 3400 Network Configuration Diagram................................................................................... 4-73
Figure 4-4: 3400 Topside Front Panel-LED Indicator Lights ..................................................................... 4-74
Figure 4-5: Discover 3400 Application Window....................................................................................... 4-75
Figure 4-6: The Towfish Control Tab ........................................................................................................ 4-75
Figure 4-7: Towfish Control Tab-Pulse and Transmit Level Called Out.................................................... 4-76
Figure 4-8: Discover Shortcut Toolbar- Range Text Field and Normalize Gain Button Called Out .......... 4-76
Figure 4-9: Tap Test Results ..................................................................................................................... 4-76
Figure 4-10: 3400 Tow Cable Grip Bridle Shackle Attachment ................................................................ 4-77
Figure 4-11: Towfish Deployment ............................................................................................................ 4-78
Figure 4-12: Loosening Bridle Elbow........................................................................................................ 4-82
Figure 4-13: Bridle Stowed Against Vehicle ............................................................................................. 4-82
Figure 4-14: Nut and Bolt Location Looking Through Handhold Hole. .................................................... 4-83
Figure 4-15: Bridle Arm Bolt Locations- 2 Bolts Port and Starboard Sides .............................................. 4-84
Figure 4-16: Bridle Removal Tool Orientation ......................................................................................... 4-85
Figure 4-17: Bridle Removal: Split Ring Removal ..................................................................................... 4-86
Figure 4-18: Bridle Removal-Elbow Hardware Removal .......................................................................... 4-86
Figure 4-19: 3400 Towfish with Pole Mount Installed, Tow Arms, Weights, and Elevator Removed ..... 4-87
Figure 4-20: 3400 Pole Mount Instruction-Front Panel Removal With (12) Screws and Eye Bolt Called Out
................................................................................................................................................................. 4-88
xx
Figure 4-21: 3400 Pole Mount Instruction - Weight Removal Top Bolt Assembly Location ................... 4-88
Figure 4-22: 3400 Pole Mount Instruction - Weight Removal-Location of Bolt Heads on Bottom of Vehicle
................................................................................................................................................................. 4-89
Figure 4-23: 3400 Pole Mount Instruction - Elevator Hex Screw Positions ............................................. 4-90
Figure 4-24: Port and Starboard Set Screw Removal ............................................................................... 4-92
Figure 4-25: Forward Dorsal Pole Mount Cable Hole Position ................................................................ 4-92
Figure 4-26: Forward Dorsal Bolt Locking Washer and Molybdenum Disulfide Coating......................... 4-93
Figure 4-27: Forward Dorsal Pole Mount Bolt Position ........................................................................... 4-93
Figure 4-28: Port and Starboard Pole Mount Bolt Positions.................................................................... 4-94
Figure 4-29: Pole Mount Bolt Tightening ................................................................................................. 4-94
Figure 4-30: 3400 Sideview with Pole Mount Installed ........................................................................... 4-95
Figure 4-31: Towfish Mounting Flange to Pole Mount Flange Bolt Assembly ......................................... 4-96
Figure 4-32: Pole Mounted 3400 System................................................................................................. 4-97
Figure 4-33: Forward Eye Bolt.................................................................................................................. 4-98
Figure 4-34: Aft Eye Bolt .......................................................................................................................... 4-98
Figure 4-35: 3400 OTS LF Rubber Trim Installation ............................................................................... 4-100
Figure 4-36: 3400 Topside Serial Port Navigation Connection .............................................................. 4-101
Figure 4-37: OTS LF Mounting Flange, Cable Clip, and Sea Cable Connector ........................................ 4-102
Figure 4-38: OTS LF Mounting Flange .................................................................................................... 4-103
Figure 4-39: OTS LF Sea Cable Connector and Clip ................................................................................ 4-103
Figure 4-40: OTS LF Mounting Flange with Bolts Installed .................................................................... 4-104
Figure 4-41: OTS LF Flange Bolt Assembly ............................................................................................. 4-104
Figure 4-42: 3400 Topside Serial Port Navigation Connection .............................................................. 4-108
Figure 4-43: 3400 OTS Light and Ultra-Light Pole Mounting with Strap Installed. ................................ 4-110
Figure 4-44: 3400 Light and Ultra-Light Flat Plate Pole-Mount Adaptor Flange ................................... 4-110
Figure 4-45: 3400 Light and Ultra-Light Adaptor Flange Installation - Adaptor Installation and Alignment
............................................................................................................................................................... 4-112
Figure 4-46: 3400 Light and Ultra-Light Adaptor Flange Installation - Threading 1/2” Bolt Assembly . 4-113
Figure 4-47: 3400 Light and Ultra-Light Adaptor Flange Installation - Lifting Strap Installation ........... 4-113
Figure 4-48: 3400 Light and Ultra-Light Adaptor Flange Installation - Bolt Hardware Configuration ... 4-113
Figure 4-49: 3400 Light and Ultra-Light Adaptor Flange Installation - Tightening Hardware Assembly4-114
Figure 4-50: 3400 Light and Ultra-Light Adaptor Flange Installation - Split Ring Installation ............... 4-114
Figure 4-51: 3400 Light and Ultra-Light Adaptor Flange Installation - Pole-Mount Adaptor Flange Mounted
............................................................................................................................................................... 4-114
Figure 4-52: 3400 Light and Ultra-Light Adaptor Flange Plate Bolt Assembly Locations ...................... 4-115
Figure 4-53: 3400 Light and Ultra-Light Adaptor Flange Plate Bolt Assembly - Bolt Tightening ........... 4-116
Figure 4-54: 3400 Light and Ultra-Light Adaptor Flange Plate Bolt Assembly - Clevis Pin and Ring Installation
............................................................................................................................................................... 4-116
Figure 4-55: 3400 Light and Ultra-Light Adaptor Flange Plate Screw Assembly Locations ................... 4-116
Figure 4-56: 3400 Light and Ultra-Light Adaptor Flange Plate Screw Assembly Locations ................... 4-116
Figure 5-1: OTS LF Mounting Flange Recessed Structure ...................................................................... 5-120
Figure 5-2: Elevator Hex Screw Positions............................................................................................... 5-122
Figure 5-3: Electronics Bottle Cotter Pin Removal ................................................................................. 5-124
Figure 5-4: Electronic Bottle Latch and Rubber Strip Locations ............................................................ 5-125
Figure 5-5: 3400 OTS Light and Ultra-Light Mounting 1/2” Bolt Locations ........................................... 5-126
Figure 5-6: 3400 OTS Light and Ultra-Light Vehicle Shell Removal - Unthread [13] Mounting Screws 5-127
Figure 5-7: 3400 OTS Light and Ultra-Light Shell Removal .................................................................... 5-128
Figure 5-8: 3400 OTS Light and Ultra-Light Transducer Installation - Cable Ties................................... 5-129
Figure 5-9: 3400 OTS Light and Ultra-Light Transducer Installation - Worm Clamp and Mounting Bracket
Locations ................................................................................................................................................ 5-129
Figure 5-10: 3400 OTS Light and Ultra-Light Electronics Bottle-Cable Disconnection Figure 1............. 5-130
Figure 5-11: 3400 OTS Light and Ultra-Light Electronics Bottle-Cable Disconnection 2........................ 5-130
Figure 5-12: 3400 OTS Light and Ultra-Light Electronics Bottle - Mounting Block to Electronics Bottle
Mounting Bolt Unthreading ................................................................................................................... 5-131
Figure 5-13: 3400 OTS Light and Ultra-Light Electronics Bottle - Mounting Block to Electronics Bottle Bolt
Unthreading ........................................................................................................................................... 5-131
Figure 5-14: 3400 OTS Light and Ultra-Light Vehicle Bottle Mountings ................................................ 5-131
Figure 5-15: 3400 OTS Light and Ultra-Light Bottle Mounting Block ..................................................... 5-132
Figure 5-16: 3400 OTS Light and Ultra-Light Mounting Block Bolts....................................................... 5-132
Figure 5-17: 3400 OTS Light and Ultra-Light Shell Orientation and Notches ........................................ 5-133
Figure 6-1: Restoration Edit Image Selection......................................................................................... 6-136
Figure 6-2: Restoration- Add Search Path Confirmation Buttons .......................................................... 6-137
Figure 6-3: Restoration Restore Button ................................................................................................. 6-137
xxii
LIST OF TABLES
Table 2-1: 3400 Sub-Bottom Profiler Sonar Specifications ...................................................................... 2-17
Table 2-2: 3400 OTS LF Sub-Bottom Profiler Sonar Specifications .......................................................... 2-17
Table 2-3: 3400 OTS Light Sonar Specifications ....................................................................................... 2-17
Table 2-4: 3400 OTS Ultra-Light Sonar Specifications.............................................................................. 2-18
Table 2-5: 3400 Standard Towfish Specifications .................................................................................... 2-18
Table 2-6: 3400 LF OTS Vehicle Specifications ......................................................................................... 2-19
Table 2-7: 3400 OTS Light Specifications ................................................................................................. 2-19
Table 2-8: 3400 OTS Ultra-Light Specifications ........................................................................................ 2-20
Table 2-9: 3400 Topside General Specifications ...................................................................................... 2-21
Table 2-10: 3400 Topside Specifications.................................................................................................. 2-21
Table 2-11: Topside Computer Specifications ......................................................................................... 2-22
Table 2-12: Amplifier Option Physical Specifications .............................................................................. 2-22
Table 2-13: Amplifier Option Electrical Specifications ............................................................................. 2-22
Table 2-14: 50-Meter Tow Cable Specification ........................................................................................ 2-23
Table 3-1: 3400 Topside Front Panel Indicator Light and Switch Descriptions ....................................... 3-43
Table 3-2: 3400 Topside Back Panel Switches and Connections ............................................................. 3-44
Table 3-3: Amplifier Front Panel Controls and Indicator Lights ............................................................... 3-45
Table 3-4: Amplifier Connector Panel Connections ................................................................................. 3-45
Table 3-5: Back Panel Amplifier Connections .......................................................................................... 3-45
Table 4-1: AC Power Cord Wiring ............................................................................................................ 4-69
Table 4-2: 3400 LED Indicator Light Type, Color and Status .................................................................... 4-74
Table 4-3: 3400 25-Meter with Lead Pack Installed Layback Chart ......................................................... 4-80
Table 4-4 3400 40-Meter with Lead Pack Installed Layback Chart .......................................................... 4-81
Table 4-5: 3400 50-Meter with Lead Pack Installed Layback Chart ......................................................... 4-81
Table 4-6: AC Power Cord Wiring .......................................................................................................... 4-101
Table 4-7: AC Power Cord Wiring .......................................................................................................... 4-107
Table 7-1: 3400 Towfish Kit.................................................................................................................... 7-140
Table 7-2: 3400 Topside Spares Kit ........................................................................................................ 7-140
Table 7-3: 3400 SBP Pole Mount Kit ...................................................................................................... 7-140
xxiv
1.0 OVERVIEW
The EdgeTech 3400 Sub-Bottom Profiler System is a wideband frequency modulated (FM) sub-bottom
profiler utilizing EdgeTech’s proprietary Full Spectrum CHIRP technology to generate high-resolution
images of the sub-bottom stratigraphy in oceans, lakes, and rivers and provide excellent penetration of
various bottom types. This system provides for standard sub-bottom profiling operations, including real-
time reflection coefficient measurement or a unique “Pipeliner” mode that provides for optimal location
and imaging of buried pipelines. These unique capabilities allow surveyors to collect complex analytic
data using linear system architecture to measure sediment reflection and analyze sediment type
determination. Additionally, the system has discrete transmit and receive channels allowing for
continuous data collection resulting in a high ping rate that is particularly important for construction and
pipeline surveys. The system includes one of several 3400 vehicle types, cable, and a topside processor
(portable or rack-mounted topside) running EdgeTech’s Discover 3400 sub-bottom acquisition and
processing software.
3400 Sub-Bottom Profiler: This hydrodynamic configuration comes with a dual 2-16 kHz transducer and
PVDF receiver array configuration. The system is designed to be towed or can be pole-mounted off the
side of a vessel with the purchase of a pole-mounting kit.
3400 OTS LF Sub-Bottom Profiler: This over-the-side configuration is designed to be pole-mounted off the
side of a vessel. It consists of a dual 1-10 kHz transducer and PVDF receiver array configuration. It provides
for deeper water operations than the towed 3400 Sub-Bottom profiler.
3400 OTS Light Sub-Bottom Profiler: This shallow-water configuration comes with a single 2-16 kHz
transducer and PVDF receiver array configuration that offers deeper penetration than the Ultra-Light
3400. It is designed to be pole-mounted and can be used on small vessels.
3400 OTS Ultra-Light Sub-Bottom Profiler: This shallow water configuration comes with a single 4-24 kHz
transducer and PVDF receiver array configuration. It is designed to be pole-mounted and can be used on
small vessels.
• Separate acoustic projectors and receivers that allow for simultaneous transmission and
reception of acoustic signals.
The 3400 Sub-Bottom Profiling System uses acoustic projectors and receivers mounted in a towed vehicle
to transmit and receive acoustic FM pulse signals. The projectors are wideband piston-type transducers,
and the receivers are hydrophone arrays composed of polyvinylidene difluoride (PVDF) hydrophones. The
transducers are mounted in the forward section of the tow vehicle, and the hydrophone arrays are
mounted aft, which are designed for profiling at ship speeds up to seven knots.
The use of separate transmitting transducers and receiving hydrophone arrays preserves linearity and
allows the simultaneous transmission and reception of the acoustic signals. The transducers and
hydrophone arrays are mounted beneath acoustic baffles, which minimize direct path, tow vehicle, and
surface reflections. A digital preamplifier in the tow vehicle amplifies and converts the analog signal into
a digital bitstream. The digitally received signals are transmitted through a tow cable to the surface.
High Repeatability
The FM pulses are generated by a digital-to-analog (D/A) converter with a wide dynamic range and a
transmitter with linear components. This allows the energy and amplitude characteristics of the acoustic
pulses to be precisely controlled. This precision produces the high repeatability and signal definition
required for sediment classification.
The frequency range of operation is determined by the acoustic characteristics of the transmitter
transducers and receiving hydrophone arrays mounted on the tow vehicle. Each tow vehicle transmits
acoustic pulses with different center frequencies and bandwidths. The operator makes the pulse selection
while profiling to achieve the best imagery.
High SNR (signal-to-noise) is critical to providing world-class quality sub-bottom imagery. To that end,
EdgeTech optimizes all aspects of sub-bottom systems to achieve the best possible quality. These
optimizations include the use of (A) wide bandwidth and high power amplifiers to optimize power in the
water; (B) wide bandwidth transmitters and hydrophone arrays; (C) baffling of receive hydrophones to
suppress surface reflections; (D) PVDF large aperture hydrophones to make receive sensitivity more
directional and suppress noise by rejecting signals from undesired angles of arrival; (E) conventional chirp
pulses and proprietary variants which optimize SNR, reduce sidelobes, enhance system resolution; (F)
electronics optimized to theoretical Johnson Thermal Noise limits (receive signals are digitized at the
towfish).
High Resolution
EdgeTech pulse processing capabilities result in a high temporal resolution. This high resolution enables
the measurement of fine layering in the sediment, an important factor in sediment classification, as it
provides a more realistic picture of the true geologic variability of the seafloor and an accurate
determination of the depositional processes.
EdgeTech CHIRP technology achieves a signal processing gain over the background noise. This gain is
approximately ten times the log of the time-bandwidth product. This improvement is due to the signal
having a time duration longer than the inverse of the bandwidth, thus increasing signal energy without
increasing the power of the outgoing pulse. To equal the typical performance of the full spectrum sonar
pulse, conventional pulse sonar would have to operate at a peak pulse power of 100 times greater than a
full spectrum pulse with a time-bandwidth product of 100.
Another important feature of Full Spectrum CHIRP technology is that the signal processing optimizes the
system's performance. The sonar contains many components, each with a unique dynamic range and
linearity characteristic, which are frequency dependent.
In addition to this characteristic, the outgoing pulse's amplitude spectrum is chosen to be approximately
Gaussian in shape to limit the sidelobe level and temporal resolution losses due to attenuation. As a
wavelet with a Gaussian-shaped spectrum is attenuated by the sediment, energy is lost, but its bandwidth
1-4
is nearly preserved. Therefore, even after being attenuated by sand, the acoustic pulse has approximately
the same resolution as an unattenuated pulse.
The use of Full Spectrum CHIRP technology reduces the side lobes in the effective transducer aperture.
The sweep frequency's wide bandwidth has the effect of smearing the transducer's side lobes and thus
achieving a beam pattern with virtually no side lobes. The effective spatial beam width obtained after
processing a full spectrum 2–10 kHz signal, for example, is 20 degrees measured at the -3db points.
1.1.2 Dual Wideband Transmitters (3400 and 3400 OTS LF Sub-Bottom Profilers)
The EdgeTech 3400 and 3400 OTS LF Sub Bottom Profilers come standard in a dual transducer
configuration that provides an increased source level and beam pattern.
Sub-Bottom
Transducers
Figure 1-2: Discover 3400 High (Yellow) and Low (Blue) Sub-Bottom Displays
PVDF
Receiver
Figure 1-5: 3400 PVDF Imagery Side Lobes with Reduced Echoes
Figure 1-6: Comparison of 3400 Vs. Traditional Line Arrays Over Same Survey Line
Pipeline and cable detection surveys and Depth-Of-Burial (DOB) surveys seek to visually identify the
signature hyperbolas, indicating the presence of a cylindrical object at the cross point between the cable
route and the survey track. Narrow-beam systems may miss target pipes or cables in heterogeneous
environments. In shallow coastal areas, pipelines and cables are buried into the seabed to avoid damage
by ship traffic, anchors, fisherman, and other impacts. The burial depth is typically less than three meters.
EdgeTech’s Discover Sub-Bottom software allows the surveyor to change the aperture of the large multi-
channel receive hydrophone array on the 3400 while switching to a transmit pulse designed to provide a
very high ping rate (up to 30 Hz) for better detection and measurement of the shallow buried pipe/cable.
The Pipeline Mode feature of the 3400 can also be used to detect boulders, UXO, buried hazards, or other
debris for site clearance and route surveys.
The diffraction hyperbolas in the echo data are generated by running survey lines close to perpendicular
to the pipe/cable crossings. Multiple crossings might be necessary to meet the survey requirement of
along-track data density. Higher pipeline position accuracy is achieved by having the sonar close to the
seafloor (2-5 meters).
Configuration for Pipeliner mode doesn’t require hardware configuration and is described in full in the
3400 SOFTWARE MANUAL.
• Geological surveys
• Environmental site investigations
• Sediment classification
• Buried pipeline & cable surveys
• Archeological surveys
• Mining/dredging surveys
• Map, measure & classify sediment layers within the seafloor
• Windfarm surveys
Figure 1-11: 3400 Sub-Bottom Profiler Towfish Figure 1-12: 3400 Sub-Bottom Profiler
Forward View Towfish Aft View
1-12
The 3400 Tow Vehicle is available in two different configurations: a towed configuration with bridle
installed and a pole-mounted configuration. Both configurations can be used with the 3400 Sub-Bottom
Profiler System with the addition of a pole-mounting kit. Instructions for switching between
configurations are found in the POLE MOUNTING and U-HINGE TOW BRIDLE sections of this manual.
1.3.3.1 3400 Sub-Bottom Profiler Tow Vehicle Pole Mounting Kit Option
The 3400 SBP POLE MOUNT KIT is necessary to mount the towfish to a customer’s pole mount. The 3400
pole mounting kit is delivered with a pole mount flange plate, kevlar deck cable, and tool kit. The included
EdgeTech designed mounting plate attaches to a user-supplied pole and matching plate. Users must
further secure a pole-mounted system to their vessel using taut safety lines and the vehicle's auxiliary tow
points.
Figure 1-14: 3400 Sub-Bottom Profiler Towfish with Pole Mounting Flange Installed
Figure 1-17: 3400 System with Amplifier in Cases Figure 1-18: Amplifier in Case
Figure 1-19: 3400 OTS Light and Ultra-Light Sub-Bottom Figure 1-20: 3400 OTS Light and Ultra-
Profiler Aft View Light Sub-Bottom Profiler Forward View
Figure 1-21: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Side View
1-16
1.3.5.1 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Pole-Mounting Adaptor Flange
Option
EdgeTech offers an optional flat plate pole mount adaptor flange designed to be mated with the 3400
vehicle’s Schedule-160 (pipe) pole mounting and a customer’s matching flange to provide further stability
to 3400 vehicles. Further details and instructions can be found in the 3400 LIGHT AND ULTRA-LIGHT POLE-
MOUNTING USING THE OPTIONAL 3400 OTS LIGHT AND ULTRA-LIGHT FLAT PLATE POLE MOUNTING ADAPTOR FLANGE
section of this manual.
Figure 1-22: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler With Optional Adaptor Flange
2.0 SPECIFICATIONS
The 3400 Sub-Bottom Profiling System specifications include electrical, mechanical, and environmental
characteristics for the Portable Topside Processor, Laptop, 3400 Tow Vehicle, and the 50 Meter Tow Cable.
2.1.1.3 3400 OTS Light 2-16 kHz Sub Bottom Profiler Sonar Specifications
SONAR SPECIFICATIONS VALUE
Frequency Range 2-16 kHz
Vertical Resolution 6-10 cm (2-4 in.)
Penetration (Typical)
In Coarse Calcareous Sand 6 m (19.7 ft.)
In Clay 80 m (262.5 ft.)
Full-spectrum CHIRP frequency-modulated pulses
Modulation
with amplitude weighting
Table 2-3: 3400 OTS Light Sonar Specifications
2-18
2.1.1.4 3400 OTS Ultra-Light 4-24 kHz Sub Bottom Profiler Sonar Specifications
SONAR SPECIFICATIONS VALUE
Frequency Range 4-24 kHz
Vertical Resolution 4-8 cm (1-3 in.)
Penetration (Typical)
In Coarse Calcareous Sand 2 m (6.6 ft.)
In Clay 40 m (131.2 ft.)
Full-spectrum CHIRP frequency-modulated pulses
Modulation
with amplitude weighting
Table 2-4: 3400 OTS Ultra-Light Sonar Specifications
NOTE: Cables do not come standard with the system and must be
specified upon purchase. For more information about cable options,
contact EDGETECH CUSTOMER SERVICE.
2-24
Figure 2-2: 3400 Sub-Bottom Towfish Vehicle With Pole Mounting Hardware ICD
2-26
2.2.3.3 3400 OTS Light SB-216 and Ultra-Light SB-424 Vehicles ICD
Figure 2-4: 3400 OTS Light and Ultra-Light Vehicle ICD Page 1
2-28
Figure 2-5: 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Vehicle with Mounting Flange ICD Page 2
2-29
2.2.3.8 3400 OTS and Ultra-Light Flat Plate Pole Mount Adaptor Flange
Figure 2-10: 3400 OTS Light and Ultra-Light Flat Plate Pole Mount Adaptor Flange
3-34
Sub-Bottom PVDF
Transducers Receiver
3.1.2 3400 Sub-Bottom Profiler Electronics Bottle and End Cap Diagrams
Figure 3-6: Sub Cable T Splice 3400 SBP Tow Cable to Bottle, Transformer, and Tow Cable
3-40
Figure 3-9: 3400 SBP Tow Cable to Tow Fish Pinouts (Wet End)
Blue LED indicates the amplifier has been turned on, and AC power is
Power Indicator Light available. The LED will flash when the AC line voltage is 10% above or below
the nominal rate.
Bridge Indicator Light Amber LED illuminates when the amplifier is set to Bridge-Mono mode.
Yellow LED indicates network data activity. Data indicator flashes only
Data Indicator Light
when the amplifier is polled for data or is polled to see if it is online.
CH1 Gain Control Knob Disabled.
Figure 3-16: Amplifier Connection Diagram (3400 OTS LF Vehicle Depicted - Connections Are The Same Regardless of Variant)
3-49
Sub-Bottom PVDF
Transducers Receiver
3.4.3 3400 OTS LF Sub-Bottom Profiler Vehicle Cable and Connector Diagrams
Figure 3-23: Sub Cable T Splice 3400 OTS LF Tow Cable to Bottle, Transformer, and Tow Cable
3-56
Figure 3-24: 3400 OTS LF Sub-Bottom Profiler 50-Meter Tow Cable Page 1
3-57
Figure 3-25: 3400 OTS LF Sub-Bottom Profiler 50- Meter Tow Cable Page 2
3-58
Figure 3-26: 3400 OTS LF Sub-Bottom Profiler Tow Cable to Tow Fish Pinouts (Wet End)
3-59
Sub-Bottom PVDF
Transducer Receiver
Figure 3-27: Bottom of 3400 OTS Light and Ultra-Light Sub-Bottom Profiler System
3-60
3.5.1 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Connection Diagram
Figure 3-28: 3400 OTS Light and Ultra-Light System Connection Diagram
3-61
3.5.2 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Electronics Bottle and End Cap Diagrams
Figure 3-29: 3400 OTS Light and Ultra-Light Weight Electronics Bottle ICD
3-62
Figure 3-30: 3400 Light and Ultra-Light Sub-Bottom Profiler Electronics Bottle Endcaps
3-63
Figure 3-31: 3400 OTS Light and Ultra-Light Electronics Bottle Pinouts
3-64
3.5.3 3400 OTS and Ultra-Light Vehicle Cable and Connector Diagram
Figure 3-32: Sub Cable T Splice 3400 OTS Light and Ultra-Light Tow Cable to Bottle, Transformer, and Tow Cable
3-65
Figure 3-33: 3400 OTS Light and Ultra-Light 50 Meter Tow Cable Page 1
3-66
Figure 3-34: 3400 OTS Light and Ultra-Light 50-Meter Tow Cable Page 2
3-67
Figure 3-35: 3400 OTS Light and Ultra-Light Cable and Vehicle Pin Diagram
4-68
This section provides instructions on how to perform these tasks and provides information on how to
deploy and tow the 3400 Towfish.
Before unpacking the system components, inspect the shipping containers for any damage. Report any
damage to the carrier and EdgeTech. If the shipping containers appear free of damage, carefully unpack
the components, and inspect them for damage. Review the packing list and verify all the listed items are
included.
Again, if any damage is found, report it to the carrier and EdgeTech. If any items are missing, immediately
contact EdgeTech. Do not install or operate any equipment that appears to be damaged.
Although the items shipped may vary, depending on the customer requirements, the 3400 Sub-Bottom
Profiling System typically includes the following:
After unpacking the system components, safely store the shipping containers for later use, including any
packing materials. When transporting or storing the system, all items should be packed in their original
shipping containers in the same way they were originally shipped. Always store the system in a dry
environment when not in use.
Whether or not a UPS is used, the power source should never be the same as that being used to power
electric motors, such as pumps and winches, on the survey vessel.
White AC neutral
CAUTION! Never operate or open the unit where it can become wet
from sea spray or precipitation. Injury or death from electric shock can
occur as well as damage to the equipment.
The unit should also be placed in an area where the temperature is consistently between 0°C and 40°C
(32°F and 104°F). Avoid areas of direct sunlight, especially in tropical environments, as heat buildup could
occur, and viewing the laptop display and status indicators could be difficult. The location should also
enable direct communications with the deck crew that is handling the Tow Vehicle.
WARNING! NEVER attempt to tow or lift the 3400 tow vehicle with the
eye bolts at the nose or tail. These are to be used for auxiliary safety
lines.
WARNING! Do not connect the tow cable to the 3400 Portable Topside
before connecting it to the tow vehicle; otherwise, injury or death can
occur if the tow cable's exposed connector is energized. Always connect
the tow cable to the tow vehicle first.
4.1.6 Connecting and Attaching the Tow Cable to the Tow Vehicle
To connect and attach the tow cable to the tow vehicle:
1. Verify that the tow cable is not connected to the portable topside.
3. Verify that the tow cable and tow vehicle connectors are free of corrosion or dirt. If dirty, clean
them with an alcohol wipe.
4. Apply a thin film of silicone grease to the pins of the tow vehicle tow cable connector.
5. Mate the connectors by pressing them firmly together. Do not wiggle the connectors.
7. Connect the cable grip's eyelet to the shackle on the tow bridle and secure them with seizing wire
or a tie wrap.
8. Secure the tow cable to the tow bridle using tie wraps. Electrical tape can also be used.
9. Secure the cable pigtail to tow bridle, ensuring proper strain relief and that the connector does
not strum or move in the water current.
Laptop AC
Power
Connection
Navigation
Device Serial Ethernet Cable
Connections Connections
3400 AC Power
Tow/Sea Cable
Connection
Connection
1. Check to ensure the power entry module is in the off position and the front panel switch is in the
off position before connecting the supplied AC Power Cable (switch position = DOWN).
2. Connect the 3400 Topside to a source of AC power using the AC power cable. (Check system
power specifications).
3. Connect the 3400 Topside via the Tow cable connection to the Tow Vehicle using the supplied
tow cable.
4. Connect the Navigation device to the COM A or COM B serial port on the 3400 Topside.
5. Connect the Laptop to the 3400 Topside using a 100BaseT direct Ethernet cable.
The Ethernet cable may be extended up to 100 feet using a Category 5 Ethernet patch cable and
Ethernet connector. A crossover or direct cable may be used.
1. Check to make sure the power entry module is in the Off position, and the front panel switch is in
the off position before connecting the supplied AC Power Cable (switch position = DOWN).
2. Connect the 3400 Topside to a source of AC power using the AC power cable. (Check system
power specifications).
3. Connect the 3400 Topside Tow cable connection to the J1 3400 I\O Connector on the amplifier
with the amplifier interface cable
4. Connect the J2 Sea Cable Connector on the Amplifier to the Towfish using the supplied tow cable.
5. Connect the Navigation device to the COM A or COM B serial port on the 3400 Topside.
6. Connect the Laptop to the 3400 Topside using a 100BaseT direct Ethernet cable.
The Ethernet cable may be extended up to 100 feet using a Category 5 Ethernet patch cable and
Ethernet connector. A crossover or direct cable may be used.
EdgeTech assigns static (fixed) TCP/IP addresses for all Ethernet devices in a 3400 Topside and reserves
all TCP/IP addresses in ranges 192.9.0.nnn.
EdgeTech advises that any Laptop (or Desktop) intended to connect to the 3400 Topside must, therefore,
use a TCP/IP address 192.9.0.xxx where xxx is in the range of 64 to 100. EdgeTech Factory defaults for
EdgeTech Laptop is 192.9.0.99 for the Ethernet LAN.
CPU
192.9.0.101
SEMI-RUGGED
COMPUTER
LAN
USB
TOPSIDE INTERFACE
NETWORK LAN ENET
ETHERNET LAN LAN
192.9.0.99 SWITCH
SEA CABLE
SEA DHIC
CABLE POE IF
I/O
TRANSDUCER
& XMIT
TRANSFORMER
3400 TOPSIDE
Figure 4-3: 3400 Network Configuration Diagram
The Ethernet LAN connection is made using an ethernet cable. The cable uses a standard RJ-45 Ethernet
plug for direct connection to the RJ-45 LAN jack on a Laptop. The 3400 Topside auto-senses straight and
crossover Ethernet cables. The following steps should be taken on the Laptop to use the Ethernet LAN
connection:
1. Insert the Ethernet cable between the RJ-45 LAN jack of the Topside and Laptop.
2. Enable the Ethernet LAN: Locate the Ethernet LAN on Windows Desktop or the System Tray,
then click and Enable it.
If the Ethernet LAN does not indicate "Connected" status in the Local Area Network Properties Box, check
all hardware connections, LAN IP address (see Section 7), that the Ethernet LAN is enabled and that the
3400 Topside is powered on.
The Power-on sequence for the LEDs should appear as follows once the power is turned on.
After startup, LEDs on the topside processor should display the following under normal circumstances:
1. Listening for the transmitted pulses from the transducers on the tow vehicle
2. Tapping the with a hand or, gently, with a screwdriver handle near the PVDF panel while observing
the Sub-Bottom Displays in the Discover Application Window, ensuring it plays back and
navigation is present. The Discover 3400 Application Windows is shown in the figure below, and
the results of a tap test are displayed in FIGURE 4-9.
NOTE: See the DISCOVER 3400 SOFTWARE MANUAL for detailed software
information.
1. Follow the instructions in the ACTIVATING THE SYSTEM section of this manual.
2. Run a Tap Test – Navigate to the Towfish Control Tab, shown in FIGURE 4-6.
3. In the Sub-Bottom Control Tab, select a Transmit Pulse using the “Pulse” dropdown. Set “Transmit
Level (%)” to “100”. Select the “Transmit On” checkbox. Verify that you can hear the system
transmitting. The transducers should begin transmitting (at 100%) and receive data should begin
scrolling on the Waterfall Display in Discover Sub-Bottom, from right to left.
Figure 4-7: Towfish Control Tab-Pulse and Transmit Level Called Out
4. In the Towfish Control Tab, select a Transmit Pulse using the “Pulse” dropdown. Set “Transmit
Level (%)” to “0”. The transducers should begin transmitting (at 0%) and receive data should begin
scrolling on the Waterfall Display in Discover Sub-Bottom, from right to left.
5. In the Discover Window Shortcut Toolbar, set Gain to either 0 or -3 dB, and then click the
Normalize Gain (N) Button.
Figure 4-8: Discover Shortcut Toolbar- Range Text Field and Normalize Gain Button Called Out
6. Tap the tow vehicle's underside near the PVDF receiver with a screwdriver handle while observing
the Sub-Bottom Waterfall Display in Discover. Streaks or noise spikes should be visible in the Sub-
Bottom Display, as shown in FIGURE 4-9. This verifies the receive channel is operating.
7. Test that the vehicle’s compass is working correctly by moving the towfish and checking that the
pitch and roll are reported correctly in the Main Status Line Display in Discover.
• Verify that the starboard roll is correct by rotating the fish's tow arm towards its starboard
direction around 20 degrees. The Roll value should be positive in this direction. (max is +180
degrees).
• Verify that the port roll is correct by rotating the fish's tow arm towards its port direction
around 20 degrees. The Roll value should be negative in this direction. (max is -180 degrees).
• Verify that the pitch is working correctly by lifting the nose of the fish. The pitch value should
read positive and reach a max of +90 degrees.
• Verify that the pitch is working correctly by lifting the tail of the fish. The pitch value should
read negative and reach a max of -90 degrees.
CAUTION! Do not tow the tow vehicle too close to the survey vessel.
Towing in this manner can cause the tow vehicle to be pulled in against
the ship's hull due to the low pressure of the propeller wash and the
effect of the water flowing by the hull. Also, sonar reflections from the
hull may be evident in the records.
The tow vehicle may be towed at speeds of up to 8 knots. However, to optimize performance and
minimize flow noise, it is recommended that the tow vehicle be towed at speeds of less than 5 knots.
Lead ballast in the tow vehicle's nose provides towing stability by placing the tow point as far forward as
possible and making the tow point well above the tow vehicle's center of gravity. The tow point is factory
adjusted to position four so that the tow vehicle is level when it is towed in the water at approximately
3.5 knots. This factory setting is position 4, or the fourth position down out of five for the elevator's
trailing edge. Adjust the tow point to position 5 or the lowest trailing edge position for higher tow speeds.
CAUTION! The tow vehicle should not be towed with the nose angled
up or down, as this can degrade Sub-Bottom Imagery. Before towing the
Tow Vehicle, verify that it is as level as possible when towing the Tow
Vehicle at 3 to 5 knots.
1
2 𝑥𝑥 20 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘 = 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
15 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 1
The same criteria applies to vehicle roll, which is how much in degrees it is listing to port or starboard.
Sensors can be installed on the Tow Vehicle to measure its pitch and roll under various towing
conditions.
Example:
If the seafloor is expected to have slopes of up to 5 degrees during the survey, and a vehicle with a 0.5-
meter hydrophone array and a 2 to 10 kHz FM pulse is selected, the -1 dB beamwidth should be at least 10
degrees at 6 kHz. For this pulse and receiving array, the -1 dB beamwidth at 6 kHz is about 7 degrees, or
4 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘
= 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
6 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 2
Therefore, only reflection coefficient measurements made when the seafloor slope is within 3.5 degrees
of horizontal will be accurate within 10% (1 dB).
The tow vehicle's attitude with respect to the horizontal plane must meet the -1 dB criteria described
above for sediment classification surveys. Rough sea conditions tend to move the car up and down
vertically, causing oscillations in the images. Discover Sub-Bottom has a swell filter that will help reduce
the heave effect on the record. Refer to the DISCOVER 3400 SUB-BOTTOM MANUAL for details.
4-80
For sediment classification, the towfish pulses must be calibrated by the end-user. This calibration
procedure is also described in the software manual.
• Model refinements have been made. Therefore, all charts in the previous manual
(0021270_Rev_B) have been updated to reflect the changes.
• The standard 3400 towfish currently supports depths no greater than 100 meters.
• The results listed in these tables are calculated using the Woods Hole WHOI cable program with
best-estimated parameters for vehicle weight, drag, lift, and buoyancy, as well as cable weight
and stiffness. EdgeTech disclaims any liability for consequential damage resulting from using the
data in the tables.
• The values contained in these charts are subject to change and have been assigned an error of +/-
10%. Keep this in mind, especially if within 10% of the endpoint of any parameter.
TOWED 3400 WITH LEAD WEIGHT PACK INSTALLED AND 25 METERS OF CABLE (PN# 0020874)
PAID OUT
Down Angle
Speed Speed Cable Paid Out Max Cable Depth Distance Behind
from Horiz.
(kts) (m/s) (m) Tension (N) (m) Ship (m)
(deg)
Table 4-3: 3400 25-Meter with Lead Pack Installed Layback Chart
TOWED 3400 WITH LEAD WEIGHT PACK INSTALLED AND 40 METERS OF CABLE (PN# 0020874)
PAID OUT
Distance Down Angle
Speed Speed Cable Paid Out Max Cable
Depth (m) Behind Ship from Horiz.
(kts) (m/s) (m) Tension (N)
(m) (deg)
Table 4-4 3400 40-Meter with Lead Pack Installed Layback Chart
TOWED 3400 WITH LEAD WEIGHT PACK INSTALLED AND 50 METERS OF CABLE (PN# 0020874)
PAID OUT
Down Angle
Speed Speed Cable Paid Out Max Cable Depth Distance Behind
from Horiz.
(kts) (m/s) (m) Tension (N) (m) Ship (m)
(deg)
Table 4-5: 3400 50-Meter with Lead Pack Installed Layback Chart
NOTE: Should you intend to switch from the tow bridle option to the pole
mounting option, you must remove the lead weights from the nose, the
elevator from the rear, and remove the bridle from the 3400 Towfish.
Safety lines must secure the vehicle to the vessel as well. If you switch
from the pole mount option to the tow bridle option, the weights and
elevator need to be added.
Figure 4-12: Loosening Bridle Elbow Figure 4-13: Bridle Stowed Against Vehicle
REQUIRED TOOLS
• 3/8” Ratchet
o 3/8” Square Drive Socket Extension (12”)
REQUIRED TOOLS
o 3/8” Square Drive Socket with 5/16” Hex Bit Ball End
• Adjustable Crescent Wrench or 9/16” Wrench
• Needle Nose Pliers
Instructions:
1. Remove the [2] split rings from the center bolts on both port and starboard sides of the towfish.
The bolts and split rings can be accessed through the handhold holes on the forward port and
forward starboard side panels of the towfish or propping the fish up onto skids and reaching
underneath the vehicle.
Figure 4-14: Nut and Bolt Location Looking Through Handhold Hole.
4-84
Figure 4-15: Bridle Arm Bolt Locations- 2 Bolts Port and Starboard Sides
2. Through the top of the towfish, remove [2] 1/2” inch bolts both port and starboard side mountings
using 3/8” drive socket wrench with 12” extension and 5/16” Ball End socket. Hold the nuts
securing the bolts, and access the towfish with a wrench through the forward side panel handhold
holes.
3. Lift the bridle from towfish and store.
REQUIRED TOOLS
• 3/4” Wrench
• Adjustable Crescent Wrench
• Pliers
4-86
Instructions:
1. Remove split rings from left and right 1/2-inch bolts at bridle elbows with pliers.
2. Remove left and right 1/2 inch bolt, 1/2 inch nut, and washers using 3/4” wrenches or adjustable
crescent wrenches. This will separate the bridle from the towfish at the elbows.
Figure 4-19: 3400 Towfish with Pole Mount Installed, Tow Arms, Weights, and Elevator Removed
If you purchased this option with the standard 3400 Towfish, the Pole Mount Flange comes preinstalled.
If you buy the pole mounting kit later or have previously configured the 3400 towfish for towing, you will
need to remove the tow bridle, remove the weights in the forward section of the vehicle, remove the rear
elevator, and install the pole mounting flange. Your manufactured pole should have a flange that matches
the bolt pattern and dimensions of the EdgeTech flange.
Instructions:
REQUIRED TOOLS
• 7/16” Combination Wrench
• Adjustable Crescent Wrench
• Stubby #2 Phillips Screwdriver
4-88
1. The front panel is removed by unthreading the [12] screws using the Stubby #2 Phillips
Screwdriver and unthreading the front eyebolt using a 7/16” wrench.
Figure 4-20: 3400 Pole Mount Instruction-Front Panel Removal With (12) Screws and Eye Bolt Called Out
2. Loosen and remove [4] hex nuts and [4] washers using the 7/16” Combination Wrench or
Adjustable Crescent Wrench.
Figure 4-21: 3400 Pole Mount Instruction - Weight Removal Top Bolt Assembly Location
Figure 4-22: 3400 Pole Mount Instruction - Weight Removal-Location of Bolt Heads on Bottom of Vehicle
3. Lift the weight block(s) from bolts and remove them from the vehicle.
1. Install additional or a replacement weight block by aligning the weight's four bolt holes with the
towfish’s four bolts and setting the weights into position.
2. Thread the [4] washers and [4] hex nuts onto the [4]) bolts. Tighten using a 7/16” Combination
Wrench or Adjustable Crescent Wrench. Reinstall the front cover, screws, and eyebolt.
REQUIRED TOOLS
• 5/32” Allen Wrench
• 7/16” Wrench
4-90
Figure 4-23: 3400 Pole Mount Instruction - Elevator Hex Screw Positions
Instructions:
1. Remove the [4] 1/4”-20 Flat Head Hex-head screws with a 5/32” Allen wrench on both side panels
and a 7/16” wrench.
2. Remove and save the [4] Shoulder washers from the elevator.
CAUTION: If pole mounting, you must use safety lines to secure the
system when deployed. There are eye bolts on the nose and tail of the
vehicle that, along with taut lines, should be used for this purpose. See
the UTILIZING THE FORWARD AND AFT EYE BOLTS section of this manual for
details
NOTE: When tightening the bolts on the Pole Mount Flange Installation,
always be sure to tighten the bolt on one side slightly, followed by the
other, alternating sides until tightened. NEVER fully tighten the bolts on
one side only. This will cause the Pole Mount Flange to warp to one side.
Once you tighten a screw, tighten down the mated screw on the opposite
side.
1. You will need to buy or manufacture a pole flange that matches the hole pattern dimensions of
the towfish mounting flange. A 3400 POLE MOUNT PLATE DRAWING with the necessary dimensions
is found in the MECHANICAL DRAWINGS section of this manual.
2. Remove the [6] 1/2”-13 set screws in the vehicle's sidewalls using a 1/4" Allen key or T-handle.
The set screws may be secured with 2047 Loctite, in which case a significant amount of hand
torque may be required.
4-92
Set Screw
Removal
3. Take the pole mount assembly and place it on the top of the vehicle, careful to let the cable
connector's locking sleeve pass through the appropriate hole.
4. Apply a generous amount of Molybdenum Disulfide to the threads of the [1] 7/8”-9 3.0” length
(~76 mm length) bolt. Confirm the proper wedge lock (aka Nordlock) 7/8” locking washer pair is
on the bolt. Install the bolt into the dorsal hole forward of the hole the cable connector was
passed through. Just get the first few threads started.
Molybdenum
Disulfide on Bolt
Figure 4-26: Forward Dorsal Bolt Locking Washer and Molybdenum Disulfide Coating
Forward Dorsal
Bolt Position.
Threaded in a
few turns but
not tightened
5. Apply a generous amount of Molybdenum Disulfide to the threads of the [6] 1/2”-13 2.0” length
(~51 mm length) bolts if they are not already lubricated from previous steps. Next, insert one of
the 6 1/2” ID (~13 mm ID) wedge lock washer pairs onto each bolt. Thread them into the sidewall
tee-nuts. Again, just get the threads started and note any interferences or tightness. Move/shift
the pole mount as needed.
6. Tighten all seven bolts systematically, several threads at a time. Use the breaker bar and 1-5/16”
socket for the [1] 7/8”-9 bolt and the 3/4” wrench for the [6] 1/2”-13 bolts. Be careful to feel for
the possibility of galling. If a bolt starts resisting torque, back it off. In the end, all seven bolts
should be tightened to a torque beyond hand-tool tight. Nordlock recommends approximately
100 N*m for the 1/2”-13 bolts and approximately 600 N*m for the 7/8”-9 bolt, but be careful not
to overapply torque.
7. Insert the [4] 3/4” Bolts down through the [4] 4/4 flat washers, the holes of your pole flange, the
upper plate flange holes of EdgeTech’s mount, the [4] flat washers, the [4] lock washers, and [4]
a 3/4” Hex nuts. Thread and tighten using a 3/4” wrench and the adjustable wrench to assist.
Next, insert [2] 1/4” Clevis pins into the [2] 3/4” Bolts and attach [2] split rings.
4-96
Hex Bolt
Flat Washer
Clevis Pin
Figure 4-31: Towfish Mounting Flange to Pole Mount Flange Bolt Assembly
1. To remove the pole mount flange, reverse the installation instructions above.
NOTE: If reverting back to the Tow Bridle option, the weights and elevator
must be reinstalled on the vehicle along with the tow bridle. It is also
recommended but not critical to install the [6] ½”-13 set screws into the
side tee-nuts using a 1/4" Allen key or T-handle. Next, apply some 2047
Loctite on the threads to ensure the set screws remain in place during
towing. Loctite 2047 takes 24 hours to cure fully. Towing before the 24-
hour cure period could lead to the set screws twisting out of the tee-nuts.
Before unpacking the system components, inspect the shipping containers for any damage. Report any
damage to the carrier and EdgeTech. If the shipping containers appear free of damage, carefully unpack
the components, and inspect them for damage. Review the packing list and verify all the listed items are
included.
Again, if any damage is found, report it to the carrier and EdgeTech. If any items are missing, immediately
contact EdgeTech. Do not install or operate any equipment that appears to be damaged.
Although the items shipped may vary, depending on the customer requirements, the 3400 Sub-Bottom
Profiling System typically includes the following:
After unpacking the system components, safely store the shipping containers for later use, including any
packing materials. When transporting or storing the system, all items should be packed in their original
shipping containers in the same way they were originally shipped. Always store the system in a dry
environment when not in use.
WARNING! The 3400 OTS vehicle edges can be sharp and cause
lacerations to exposed skin if rubbed against with pressure. Please wear
gloves and install rubber safety lining to prevent injury.
Tools:
Instructions:
1. Uncoil and install the rubber trim by lining up both sides of it on each side of the vehicle edge and
pressing down to wrap it around the edge as the trim is uncoiled.
4-100
2. Cut the trim at sharp angles or endpoints using scissors. Repeat the process in Step 1 to continue
the process as necessary.
Whether or not a UPS is used, the power source should never be the same as that being used to power
electric motors, such as pumps and winches, on the survey vessel.
White AC neutral
CAUTION! Never operate or open the unit where it can become wet
from sea spray or precipitation. Injury or death from electric shock can
occur as well as damage to the equipment.
The unit should also be placed in an area where the temperature is consistently between 0°C and 40°C
(32°F and 104°F). Avoid areas of direct sunlight, especially in tropical environments, as heat buildup could
occur, and viewing the laptop display and status indicators could be difficult. The location should also
enable direct communications with the deck crew that is handling the tow vehicle.
4-102
Cable Clip
Figure 4-37: OTS LF Mounting Flange, Cable Clip, and Sea Cable Connector
1. Run the tow cable down through the large central hole in the OTS mounting flange to the hole at
the bottom toward the two-cable connector.
OTS Mounting
Flange Hole
2. Unclip the cable clip at the bottom by unthreading the [2] 5/32” hex bolts securing it to the
vehicle. Next, Unthread the dummy plug installed over the vehicle’s tow cable connector.
Tow Cable
Connector Cable Clip
[2] 1/4”-20
Pan Head Bolts
Dummy Plug
3. Mate the two cable connectors and secure the cable to the vehicle by installing the cable clip over
the tow cable and securing it to the vehicle but threading the [2] 1/4”-20 pan head bolts using the
5/32” Allen wrench.
4-104
Instructions:
1) The provided OTS Mounting Flange provides 8-bolt holes to connect to a vessel’s side mounting
hardware. If an adapter needs to be manufactured, size and bolt hole specifications are provided
in the OTS MOUNTING FLANGE DRAWING found in the MECHANICAL DRAWINGS SECTION of this manual.
2) Secure the OTS Mounting Flange to the vessel’s mounting flange by threading up to [8] 3/4”-10
bolts through [8] flat washers, flanges, [8] 3/4 flat washers, and [8] ¾”-10 hex nuts using 3/4”
Wrench and Adjustable Wrench.
Figure 4-40: OTS LF Mounting Flange with Bolts Installed Figure 4-41: OTS LF Flange Bolt Assembly
1
2 𝑥𝑥 20 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘 = 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
15 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 3
The same criteria applies to vehicle roll, which is how much in degrees it is listing to port or starboard.
Sensors can be installed on the Tow Vehicle to measure its pitch and roll under various towing
conditions.
Example
If the seafloor is expected to have slopes of up to 5 degrees during the survey, and a vehicle with a 0.5-
meter hydrophone array and a 2 to 10 kHz FM pulse is selected, the -1 dB beamwidth should be at least 10
degrees at 6 kHz. For this pulse and receiving array, the -1 dB beamwidth at 6 kHz is about 7 degrees, or
4-106
4 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘
= 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
6 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 4
Therefore, only reflection coefficient measurements made when the seafloor slope is within 3.5 degrees
of horizontal will be accurate within 10% (1 dB).
The tow vehicle's attitude with respect to the horizontal plane must meet the -1 dB criteria described
above for sediment classification surveys. Rough sea conditions tend to move the car up and down
vertically, causing oscillations in the images. Discover Sub-Bottom has a swell filter that will help reduce
the heave effect on the record. Refer to the DISCOVER 3400 SUB-BOTTOM SOFTWARE MANUAL for details.
For sediment classification, the tow fish pulses must be calibrated by the end-user. This calibration
procedure is also described in the software manual.
4.3 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Setup and
Activation
4.3.1 3400 OTS Light and Ultra-Light Sub-Bottom Profiler Unpacking and Inspection
The 3400 OTS Light and Ultra-Light Vehicles, portable topside, and tow cable are shipped in separate,
reusable, heavy-duty transport cases. Essential cables and documentation are also included.
Before unpacking the system components, inspect the shipping containers for any damage. Report any
damage to the carrier and EdgeTech. If the shipping containers appear free of damage, carefully unpack
the components, and inspect them for damage. Review the packing list and verify all the listed items are
included.
Again, if any damage is found, report it to the carrier and EdgeTech. If any items are missing, immediately
contact EdgeTech. Do not install or operate any equipment that appears to be damaged.
Although the items shipped may vary, depending on the customer requirements, the 3400 Sub-Bottom
Profiling System typically includes the following:
• Optional Laptop
• AC power cords (1)
• Ethernet cable
• System Recovery Drive
• Electronic Manuals
After unpacking the system components, safely store the shipping containers for later use, including any
packing materials. When transporting or storing the system, all items should be packed in their original
shipping containers in the same way they were originally shipped. Always store the system in a dry
environment when not in use.
Whether or not a UPS is used, the power source should never be the same as that being used to power
electric motors, such as pumps and winches, on the survey vessel.
White AC neutral
serial ports located on the rear panel of the 3400 Topside. Optionally they could be connected to the serial
port of the computer as well. Configuration instructions are found in the DISCOVER 3400 SOFTWARE MANUAL.
CAUTION! Never operate or open the unit where it can become wet
from sea spray or precipitation. Injury or death from electric shock can
occur as well as damage to the equipment.
The unit should also be placed in an area where the temperature is consistently between 0°C and 40°C
(32°F and 104°F). Avoid areas of direct sunlight, especially in tropical environments, as heat buildup could
occur, and viewing the laptop display and status indicators could be difficult. The location should also
enable direct communications with the deck crew that is handling the tow vehicle.
1. Lift and slide your manufactured Schedule-80 2-inch pipe pole onto the vehicle’s Schedule-160 1-
1/2-inch pipe mounting on the top of the 3400 vehicle while properly orienting it by matching the
[2] bolt holes in each piece.
2. Coat the 1/2“ -13 bolts and screws with molybdenum disulfide before threading.
3. Thread both screw hardware assemblies through each hole to secure the pipes together. Each
hardware assembly should be assembled by threading the [1] 1/2” bolt through [1] 1/2” washer,
both pole and pipe mount holes, [1] 3400 nylon lifting strap*, [1] 1/2“washer, [1] 1/2” split lock
washer, and [1] 1/2“ hex nut. Tighten with a 3/4” crescent wrench and an adjustable wrench.
NOTE: The nylon lifting strap is optional. It can be looped around either
bolt assembly and pulled up through the center of the hole, making it
accessible for use.
4. Install the [2] 1/16” split rings to each bolt assembly using needle-nose pliers.
Figure 4-43: 3400 OTS Light and Ultra-Light Pole Mounting with Strap Installed.
4.3.6 3400 Light and Ultra-Light Pole-Mounting Using the Optional 3400 OTS Light
and Ultra-Light Flat Plate Pole Mounting Adaptor Flange
EdgeTech offers an optional Flat Plate Pole Mount
Adaptor Flange designed to be mated with the 3400
vehicle’s Schedule-160 (pipe) pole mounting and a
customer’s matching flange to provide further stability to
3400 vehicles. A matching flange can be manufactured
using the dimensions provided in FIGURE 2-10: 3400 OTS
LIGHT AND ULTRA-LIGHT FLAT PLATE POLE MOUNT ADAPTOR
FLANGE. This Adaptor Flange can be purchased pre-
installed with the vehicle or separately in a 3400 OTS
LIGHT AND ULTRA-LIGHT POLE-MOUNT ADAPTOR PLATE KIT.
4.3.6.1 3400 Light and Ultra-Light Flat Plate Pole Mount Adaptor Flange Installation
NOTE: The 1/2 inch hardware needed to install the flange onto the
vehicle is included with the 3400 OTS Light and Ultra-Light Vehicles.
Instructions:
1. Lift and slide the adaptor flange onto the pipe mounting on the top of the 3400 vehicle while
correctly orienting it by matching the [2] bolt holes on the adaptor plate mounting pipe and [2]
bolt holes in the vehicle pipe mounting.
4-112
Figure 4-45: 3400 Light and Ultra-Light Adaptor Flange Installation - Adaptor Installation and Alignment
2. Each hardware assembly should be assembled by threading the [1]1/2 bolt through, [1] 1/2”
washer, both adaptor, and vehicle mounting pipe holes, [1] 3400 nylon lifting strap, [1] 1/2”
washer, [1] 1/2” split lock washer, and [1] 1/2” hex nut. Coat the bolts with molybdenum disulfide
before threading.
NOTE: The nylon lifting strap is optional. It can be looped around either
bolt assembly and pulled up through the center of the hole, making it
accessible for use.
Figure 4-46: 3400 Light and Ultra-Light Adaptor Figure 4-47: 3400 Light and Ultra-Light Adaptor
Flange Installation - Threading 1/2” Bolt Assembly Flange Installation - Lifting Strap Installation
Figure 4-48: 3400 Light and Ultra-Light Adaptor Flange Installation - Bolt Hardware Configuration
3. Tighten both 1/2“both assemblies using a 3/4” wrench and adjustable wrench.
4. Install the [2] 1-1/16” split rings to each bolt assembly using needle-nose pliers.
4-114
Figure 4-49: 3400 Light and Ultra-Light Figure 4-50: 3400 Light and Ultra-Light Adaptor Flange
Adaptor Flange Installation - Tightening Installation - Split Ring Installation
Hardware Assembly
Figure 4-51: 3400 Light and Ultra-Light Adaptor Flange Installation - Pole-Mount Adaptor Flange
Mounted
4.3.6.2 3400 OTS Light and Ultra-Light with Flat Plate Pole Mounting Adaptor Flange Mounting
TOOLS REQUIRED HARDWARE REQUIRED
• 1 1/8” Crescent Wrench • [4] 3/4-10” Hex Nuts
• Adjustable Wrench • [4] .75 Split Lock Washers
• Needle Nose Pliers • [2] 3/4-10 2.5” Screws
• [8] 3/4” Washers
• [2] 3/4 -10 3” Bolts
• [2] 1-1/16” 15/16” Split Rings
• [2] 1/4” Clevis Pins
• [1] 5 oz Tube 70% Molybdenum Disulfide
Instructions:
A matching pole mount flange is needed to mate with the 3400 OTS Adaptor Flange. A matching flange
can be manufactured using the dimensions provided in ERROR! REFERENCE SOURCE NOT FOUND. and FIGURE
2-10: 3400 OTS LIGHT AND ULTRA-LIGHT FLAT PLATE POLE MOUNT ADAPTOR FLANGE.
1. Tuck the 3400 nylon lifting strap into the pipe mount hole, so it does not interfere with the flanges’
fitting.
2. Coat the 3/4“ bolts and screws with molybdenum disulfide before threading.
3. The starboard forward and aft port assemblies should be assembled by threading the [1] 3/4-10
3” bolt through, [1] 3/4” washer, both [2] flange plates, [1] 3/4” washer, [1] 3/4” split lock washer,
and [1] 3/4” hex nut. Next, tighten using the 1 1/8” Crescent Wrench and Adjustable Wrench. A
[1] 1/4” clevis pin is then pushed through the bolt end and secured with a split ring using the
needle-nose pliers.
Figure 4-52: 3400 Light and Ultra-Light Adaptor Flange Plate Bolt Assembly Locations
4-116
Figure 4-53: 3400 Light and Ultra-Light Adaptor Flange Figure 4-54: 3400 Light and Ultra-Light
Plate Bolt Assembly - Bolt Tightening Adaptor Flange Plate Bolt Assembly -
Clevis Pin and Ring Installation
4. The starboard aft and forward port assemblies should be assembled by threading the [1] 3/4-10
2.5” screw through, [1] 3/4” washer, both [2] flange plates, [1] 3/4” washer, [1] 3/4” split lock
washer, and [1] 3/4” hex nut. Tighten using a 1 1/8” Crescent Wrench and Adjustable Wrench.
Coat the bolt with molybdenum disulfide before threading.
Figure 4-55: 3400 Light and Ultra-Light Adaptor Flange Figure 4-56: 3400 Light and Ultra-Light
Plate Screw Assembly Locations Adaptor Flange Plate Screw Assembly
Locations
4.3.7 Connecting 3400 OTS Light and Ultra-Light Sub-Bottom System Components
WARNING! Do not connect the tow cable to the 3400 Portable Topside
before connecting it to the tow vehicle; otherwise, injury or death can
occur if the tow cable's exposed connector is energized. Always connect
the tow cable to the tow vehicle first.
1. Verify that the tow cable is not connected to the portable topside.
3. Verify that the tow cable and vehicle connectors are free of corrosion or dirt. If dirty, clean them
with an alcohol wipe.
4. Apply a thin film of silicone grease to the pins of the vehicle tow cable connector.
5. Mate the connectors by pressing them firmly together. Do not wiggle the connectors.
7. Secure the tow cable to the pole mounting using tie wraps. Electrical tape can also be used.
4.3.9 3400 OTS Light and Ultra-Light Portable Topside Connection and Activation
The 3400 OTS Light and Ultra-Light uses the same portable topside as the standard 3400 system.
Connection and system activation is explained in the 3400 PORTABLE TOPSIDE CONNECTION AND ACTIVATION
section and subsections of this manual. A 3400 OTS LIGHT AND ULTRA-LIGHT SYSTEM CONNECTION DIAGRAM is
provided in this manual’s TOWFISH TECHNICAL DESCRIPTION section.
1
2 𝑥𝑥 20 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘 = 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
15 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 5
The same criteria applies to vehicle roll, which is how much in degrees it is listing to port or starboard.
Sensors can be installed on the Tow Vehicle to measure its pitch and roll under various towing
conditions.
Example
If the seafloor is expected to have slopes of up to 5 degrees during the survey, and a vehicle with a 0.5-
meter hydrophone array and a 2 to 10 kHz FM pulse is selected, the -1 dB beamwidth should be at least 10
degrees at 6 kHz. For this pulse and receiving array, the -1 dB beamwidth at 6 kHz is about 7 degrees, or
4 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑥𝑥 10 𝑘𝑘𝑘𝑘𝑘𝑘
= 6.6 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
6 𝑘𝑘𝑘𝑘𝑘𝑘
Equation 6
Therefore, only reflection coefficient measurements made when the seafloor slope is within 3.5 degrees
of horizontal will be accurate within 10% (1 dB).
The tow vehicle's attitude with respect to the horizontal plane must meet the -1 dB criteria described
above for sediment classification surveys. Rough sea conditions tend to move the car up and down
vertically, causing oscillations in the images. Discover Sub-Bottom has a swell filter that will help reduce
the heave effect on the record. Refer to the DISCOVER 3400 SUB-BOTTOM SOFTWARE MANUAL for details.
For sediment classification, the tow fish pulses must be calibrated by the end-user. This calibration
procedure is also described in the software manual.
5.0 MAINTENANCE
The 3400 Sub-Bottom Profiling System is ruggedly designed and built, therefore requiring little
maintenance. To ensure long-lasting and reliable service, however, some periodic maintenance is
recommended. This section provides some maintenance recommendations and includes instructions on
disassembling and reassembling a Tow Vehicle should it be required to replace internal components.
After washing down the tow vehicle, clean the transducers and hydrophone arrays using a mild, non-
abrasive detergent and water. Do not use any abrasive detergents or ammonia-based cleaners. After
cleaning, thoroughly spray the transducers and hydrophones again with fresh water.
5.2.1 Cleaning the 3400 LF OTS Vehicle Mounting Flange After Use
Special attention should be paid to rinsing the OTS LF mounting flange after use, as its recessed structure
can trap corrosive saltwater.
Rinse
To extend the life and increase the connectors' reliability, apply a thin film of silicone dielectric grease,
such as Novagard G624 general purpose silicone grease or an equivalent, to the entire surface of each
male pin. A small amount of grease should also be applied to the opening of each female socket.
5.4 Storage
When not in use, all the 3400 Sub-Bottom Profiling System components should be packed in their original
shipping containers, in the same way they were originally shipped and stored in a dry area.
REQUIRED TOOLS
• 5/32 Allen wrench
• Socket wrench,
• 7/16 Socket wrench
• 1/2-inch Socket wrench
• 10-32 Phillips head
The rear elevator is secured to the vehicle by [2] hex screws with washers on both aft fins. The elevator’s
angle can be adjusted by moving the rear hex screws to one of six possible positions. The trailing edge
matches the direction of the nose.
1. Remove the [4] 1/4”-20 Flat Head Hex-head screws with a 5/32 Allen wrench on both side panels
and a 7/16” wrench.
2. Remove and save the [4] Shoulder washers from the elevator.
1. Remove the [2] 1/4”-20 Flat Head Hex-head screws with a 5/32 Allen wrench on both side panels
and a 7/16” wrench.
• If the vehicle is pitching nose down and you want to level it out, go to a trailing edge higher
position.
• If the vehicle is pitching nose up and you want to level it out, go to a trailing edge in a lower
position.
• Typically the lower three elevator positions are the most suitable for keeping the towfish level
at higher tow speeds
3. Reinsert the shoulder washers when reinstalling the 1/4”-20 Flat Head Hex-head screws.
1. Remove the screws from the top cover of the tow vehicle with the Phillips #2 screwdriver.
3. Remove the [2] Cotter pins in the [2] latches holding the Bottle in Place.
5-124
Cotter Pins
4. Pull back the center clip and lift each latch. Disconnect the clip from the strike
5. Rubber strips protect the bottle from the latches. Be sure these rubber strips stay inside the
vehicle while the bottle is removed. When reinstalling the bottle, replace the rubber between the
latch straps and the bottle.
6. Pull the bottle aft (away from the mounting plate) to disengage the bottle pin from its mount.
5.6.1 Removing the Outer Shell of the 3400 OTS Light and Ultra-Light Vehicle
3400 OTS Light and Ultra-Light vehicles can be opened by unthreading the [2] 1/2” bolt pole mount screws,
removing the optional pole mount adaptor plate if attached, and unthreading the [13] 1/4”-20 screws
securing the upper shell to the vehicle body, and then carefully lifting the upper shell off the vehicle. This
exposes the electronics bottle, transducer, and cabling for service.
Figure 5-5: 3400 OTS Light and Ultra-Light Mounting 1/2” Bolt Locations
2. Unthread the [13] 1/4”-20 hex screws that attach the shell to the vehicle using a 5/32” hex. There
are [3] screws on top, [2] screws forward, [2] screws aft, and [6] screws on the port and starboard
sides of the vehicle.
[3] Screws
on Each
Side of
Vehicle
[2] Screws
[2] Screws
on Front of
on Rear of
Vehicle
Vehicle
Figure 5-6: 3400 OTS Light and Ultra-Light Vehicle Shell Removal - Unthread [13] Mounting Screws
5-128
3. Lift the upper outer shell from the vehicle. If it is snug, it can be wobbled off. Take care to guide
the vehicle cable through the hole.
5.6.2 3400 OTS Light and Ultra-Light Transducer Removal and Installation
Removing the sonar transducer involves unplugging the transducer cable from the electronic bottle,
removing the cable ties securing the cabling to the vehicle, unthreading and removing the worm clamp
securing the transducer to the vehicle, pulling the transducer mount back, and lifting the transducer and
cable from the vehicle. Installing is a reversal of the removal process.
5.6.3 3400 OTS Light and Ultra-Light Electronics Bottle Removal and Installation
The 3400 OTS Light and Ultra-Light electronics bottle is removed by unplugging both cables from the
electronics bottle and unthreading the [2] 1/4” bolt assemblies securing the bottle to a mounting block.
Installing the sonar bottle is a reversal of the removal process.
Figure 5-10: 3400 OTS Light and Ultra-Light Figure 5-11: 3400 OTS Light and Ultra-Light
Electronics Bottle-Cable Disconnection Figure 1 Electronics Bottle-Cable Disconnection 2
3. Unthread the 1/4” bolt assemblies attaching the electronics bottle to the mounting block and
mounting block to 3400 OTS Frame using a 7/16” wrench. Retain all hardware for later installation.
Figure 5-12: 3400 OTS Light and Ultra-Light Figure 5-13: 3400 OTS Light and Ultra-Light
Electronics Bottle - Mounting Block to Electronics Electronics Bottle - Mounting Block to
Bottle Mounting Bolt Unthreading Electronics Bottle Bolt Unthreading
4. Carefully lift and slide the electronics bottle from the vehicle's electronic bottle mountings.
1. Lift and slide the electronics bottle into the vehicle’s electronics bottle mountings.
Figure 5-14: 3400 OTS Light and Ultra-Light Vehicle Bottle Mountings
2. Place the mounting block in place, orienting it to match the bolt holes in the vehicle mounting and
mounting block.
3. Secure the block on the bottle by threading [1] 1/4”-20 bolt, [1]1/4” split lock washer, and [1] 1/4”
flat washer using the 7/16” wrench. Reapply Molybdenum Disulfide to bolt before threading.
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Figure 5-15: 3400 OTS Light and Ultra-Light Bottle Mounting Block
4. Secure both block and bottle to the vehicle by threading the [1] 1/4”-20 bolt, [1] 1/4” split lock
washer, and [1] 1/4” flat washer using the 7/16” wrench. Reapply Molybdenum Disulfide to bolt
before threading.
Figure 5-16: 3400 OTS Light and Ultra-Light Mounting Block Bolts
5. Reconnected both [2] cables as shown in FIGURE 5-10 and FIGURE 5-11.
6. Install the outer shell as instructed in THE INSTALLING THE OUTER SHELL OF THE 3400 OTS LIGHT AND
ULTRA-LIGHT VEHICLE section of this manual.
5.6.4 Installing the Outer Shell of the 3400 OTS Light and Ultra-Light Vehicle
3400 OTS Light and Ultra-Light shell is installed by properly aligning and positioning the shell back on the
vehicle, threading the [13] screws securing the upper shell to the vehicle body, and threading the [2] 1/2”
bolt pole mount bolt assemblies.
Figure 5-17: 3400 OTS Light and Ultra-Light Shell Orientation and Notches
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6.0 TROUBLESHOOTING
The 3400 Towfish is a complex computer-controlled system that requires engineering expertise and the
proper test equipment to service. Please contact CUSTOMER SERVICE for updated instructions, drawings,
documentation, tools, and guidance for any service or troubleshooting. This ensures success and is
necessary to maintain the product’s warranty.
The 3400 Towfish is a software-controlled computer system that includes both digital and analog
connections between components. Many digital connections share and are dependent on the same data
and address lines, so one component's failure may cause others to fail. Therefore, to successfully
troubleshoot an issue, it is best to understand the data flow and methodically test to isolate the problem.
Should some operational or performance problems occur with the 3400 Sub-Bottom Profiling System, it
may be possible to correct them using the troubleshooting guide below.
This troubleshooting guide identifies some symptoms that could occur and presents one or more possible
causes and the recommended corrective action for each. When using the troubleshooting guide, perform
the corrective action for any given symptom in the order of possible causes, which generally corresponds
to the degree of troubleshooting difficulty, from the simple to the more complex.
NOTE: Be sure to verify that all the cables in the topside and the Tow
Vehicle are correctly mated and are not loose or damaged. Most causes
of operational or performance problems are a result of a poor
connection.
CAUTION! All data will be lost upon restoring the system to factory
settings. Be sure to backup all data before performing the procedure
below.
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1. Before Powering on the topside, insert the USB3 flash drive into a blue USB3 port.
2. Power on the topside and press the F** key. F** will be different depending on what
you are booting.
a. If the Topside is a rack mount, Press F11.
b. If the Topside is a laptop, Press F10.
3. Under the Boot Manager. Use the up/down arrows to select the flash drive Corsair
Voyager 3.0.
4. Wait for Macrium Reflect to boot, and then select the Existing Backup tabs.
5. Under the Image tab, select Edit
6. Browse for the backup folder located on the 0020475_Rev_” drive. The folder should
have the following format XXXX_SNSSSSS. Once the folder has been selected, click
OK and then OK.
7. You should now see that the restore file has been populated in the window. Next,
click on Restore.
9. A window will open, warning you that everything will be overwritten. Click on the
Check Box to approve and then click Continue on this window.
10. The restoring process should take 2-4 minutes to complete. Once it is finished, click
the red button on the bottom left of the screen and select Shutdown and then
Okay.
11. Remove the USB3 flash drive and turn the power to the topside back on to verify the
image has been restored successfully.
The Attitude Heading Reference System (AHRS) is calibrated and configured at the EdgeTech
manufacturing facility and should not require additional calibration.
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7.0 KITS
50 0006128 PCB ASSY TOP POWER AMP ANALOG SUB BOTTOM 3100P 1
80 0016720 HARDWARE WASHER STD SHOULDER 0.25 0.030 INCH BARREL HARD FIBER 2
HARDWARE SCREW STD MACHINE CAP SOCKET FLAT HD 82 HEX 1/4-20 1.00
90 0022178 2
INCH 316 SS
HARDWARE CLEVIS PIN 0.25 INCH DIAMETER 0.875 USABLE LENGTH INCH
100 0022418 1
316 SS
HARDWARE BUMPER PUSH-IN COMPRESSIBLE STEM 0.25 INCH ID 17/64
110 0024148 2
INCH STEM LENGTH SBR RUBBER BLACK
HARDWARE BUMPER PUSH-IN COMPRESSIBLE STEM 0.375 INCH ID 29/32
120 0024149 2
INCH STEM LENGTH SBRRUBBER BLACK
HARDWARE BUMPER UNTHREADED 0.78 INCH HEIGHT 0.80 INCH OD 0.17
130 0024305 1
INCH MOUNTING HOLE DIAMETER TAPERED RUBBER
Table 7-6: 3400 OTS Light and Ultra-Light Spares Kit
0024206 ASSY TOP ADAPTOR 3400 OTS LIGHT POLE TO FLAT PLATE
Mtl Part Description Qty
10 0024039 WELDMENT ADAPTOR 3400 OTS LIGHT POLE MOUNT STAINLESS STEEL 1
20 0015889 HARDWARE NUT STD HEX 3/4-10 316 SS 4
30 0015890 HARDWARE WASHER STD SPLIT LOCK 0.75 316 SS 4
HARDWARE SCREW STD MACHINE HEX HD 3/4-10 2.50 INCH 316 SS FULL
40 0021349 2
THREAD
50 0021345 HARDWARE WASHER 316 SS FOR 3/4" SCREW SIZE, 0.812" ID, 1.5" OD 8
HARDWARE BOLT STD MACHINE CAP HEX HD 3/4-10 3 INCH MODIFIED 316
60 0022355 2
SS
HARDWARE CLEVIS PIN 0.25 INCH DIAMETER 0.875 USABLE LENGTH INCH
70 0022418 2
316 SS
80 0007434 HARDWARE RING STD SPLIT 1-1/16 INCH OD 15/16 INCH ID 316 SS 2
LUBRICANT ANTI-SEIZE THREAD COMPOUND 70% MOLYBDENUM DISULFIDE
90 0022665 1
5OZ TUBE
Table 7-7: 3400 OTS Light and Ultra-Light Pole-Mount Adaptor Plate Kit