CC-Link AJ65SBT-64AD User's Manual
CC-Link AJ65SBT-64AD User's Manual
CC-Link AJ65SBT-64AD User's Manual
,
User s Manual
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The precautions given in this manual are concerned with this product. Refer to the user’s manual of the
CPU module to use for a description of the PLC system safety precautions.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
Note that the ! CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the precautions of both levels because they are important to personal safety.
Please save this manual to make it accessible when required and always forward it to the end user.
[Design Precautions]
! DANGER
When there are communication problems with the data link, the data for the master module will
be held.
Configure an interlocking circuit in a sequence program so that the safety of the overall system
is always maintained.
! CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other.
They should be installed 100mm (3.9inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.
A-1
[Installation Precautions]
! CAUTION
Use the PLC in the environment that meets the general specifications contained in this Manual.
Using the PLC outside the range of the general specifications may result in electric shock, fire or
malfunction, or may damage or degrade the module.
Securely fix the module to a DIN rail or with mounting screws, and securely tighten the mounting
screws within the specified torque range.
Undertightening can cause a drop or malfunction.
Overtightening can cause a drop or malfunction due to damage of the screws or module.
Do not touch the conducted area or electric parts of the module.
Doing so may cause module malfunctioning or breakdowns.
[Wiring Precautions]
! CAUTION
Always switch power off externally in all phases before starting installation, wiring and other
works.
Not doing so can cause the product to be damaged or malfunction.
Always earth the FG and FG1 terminals to the protective earth conductor.
Not doing so can cause a malfunction.
Wire the module correctly after confirming the rated voltage and terminal layout of the product.
Not doing so can cause a fire or failure.
Tighten the terminal screws within the specified torque range.
Undertightening can cause a short circuit or malfunction.
Overtightening can cause a short circuit or malfunction due to damage of the screws or module.
Ensure that no foreign matter such as chips and wire-offcuts enter the module.
Foreign matter can cause a fire, failure or malfunction.
A-2
[Wiring Precautions]
! CAUTION
When connecting the communication and power supply cables to the module, always run them
in conduits or clamp them.
Not doing so can damage the module and cables due to loose, moved or accidentally pulled
cables or can cause a malfunction due to a cable connection fault.
When disconnecting the communication and power supply cables from the module, do not hold
and pull the cable part.
Disconnect the cables after loosening the screws in the portions connected to the module.
Pulling the cables connected to the module can damage the module and cables or can cause a
malfunction due to a cable connection fault.
[Disposal Precautions]
! CAUTION
When disposing of this product, treat it as industrial waste.
A-3
REVISIONS
* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Oct., 2000 SH (NA) 080106-A First printing
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which
may occur as a result of using the contents noted in this manual.
2000 MITSUBISHI ELECTRIC CORPORATION
A-4
INTRODUCTION
Thank you for choosing a Mitsubishi MELSEC-A Series General Purpose Programmable Controller.
Before using your new PLC, please read this manual thoroughly to gain an understanding of its functions so
you can use it properly.
CONTENTS
SAFETY PRECAUTIONS..............................................................................................................................A- 1
REVISIONS ....................................................................................................................................................A- 4
About Manuals ...............................................................................................................................................A- 7
Conformation to the EMC Directive and Low Voltage Instruction ................................................................A- 7
About the Generic Terms and Abbreviations ................................................................................................A- 8
Product components ......................................................................................................................................A- 9
1. OVERVIEW 1- 1 to 1- 2
2. SYSTEM CONFIGURATION 2- 1 to 2- 2
3 SPECIFICATION 3- 1 to 3- 16
A-5
4 SETUP AND PREPARATION BEFORE OPERATION 4- 1 to 4- 10
5 PROGRAMMING 5- 1 to 5- 18
6 TROUBLESHOOTING 6- 1 to 6- 6
A-6
About Manuals
Related Manuals
Manual Number
Manual Name
(Model Code)
CC-Link System Master/Local Module User's Manual type AJ61BT11/A1SJ61BT11
IB-66721
Describes the system configuration, performance specifications, functions, handling, wiring and
(13J872)
troubleshooting of the AJ61BT11 and A1SJ61BT11. (Optionally available)
A-7
About the Generic Terms and Abbreviations
Unless otherwise specified, the following generic terms and abbreviations are used in
this manual to describe Type AJ65SBT-64AD analog-digital converter module.
A-8
Product components
A-9
MEMO
A - 10
1 OVERVIEW
MELSEC-A
1 OVERVIEW
1
This user's manual explains the specifications, handling, programming methods and
others of Type AJ65SBT-64AD analog-digital converter module (hereafter abbreviated
to the "AJ65SBT-64AD") which is used as a remote device station of a Control &
Communication Link (hereafter abbreviated to "CC-Link") system.
The AJ65SBT-64AD converts the analog signals (voltage or current input) from the
PLC's external source to a 16-bit encoded binary data digital value.
1.1 Features
1-1
1 OVERVIEW
MELSEC-A
MEMO
1-2
2 SYSTEM CONFIGURATION
MELSEC-A
2 SYSTEM CONFIGURATION
This chapter describes the system configuration for use of the AJ65SBT-64AD.
CC-Link master/local module (master station) CC-Link master/local module (local station)
(AJ61BT11, A1SJ61BT11, AJ61QBT11, (AJ61BT11, A1SJ61BT11, AJ61QBT11, A1SJ61QBT11, QJ61BT11)
A1SJ61QBT11, QJ61BT11)
Terminal resistor
Terminal resistor
AJ65SBT-64AD
(Remote device station)
(Remote device station)
1 station occupied
RX/RY: 32 points each
RWr/RWw: 4 points each
Object whose
voltage/current
will be detected
2-1
2 SYSTEM CONFIGURATION
MELSEC-A
2-2
3 SPECIFICATION
MELSEC-A
3 SPECIFICATION
*1 Indicates the location where the device is connected from the public cable network to the device structure wiring
area.
Category II applies to the devices to which the power is supplied from a fixed equipment.
Surge withstand voltage for devices with up to 300V of rated voltage is 2500V.
*2 This is an index which indicates the degree of conductive object generation in the environment Pollution level 2 is
when only non-conductive pollution occurs.
A temporary conductivity caused by condensation must be expected occasionally.
3-1
3 SPECIFICATION
MELSEC-A
Accuracy
Ambient Ambient Max.
Analog input range Digital output
temperature temperature Resolution
0 to 55°C 25±5°C
-10 to +10V
User range setting 1 -4000 to +4000 2.5mV
I/O characteristics, maximum
(-10 to +10V)
resolution, accuracy
Voltage 0 to 5V 1.25mV
(accuracy relative to
1 to 5V
maximum value of digital 0 to 4000 ±0.4% ±0.2%
User range setting 2 1.0mV
output value) (±16 digit*) (±8 digit*)
(0 to 5V)
0 to 20mA 5µA
4 to 20mA
Current 0 to 4000
User range setting 3 4µA
(0 to 20mA)
* : digit indicates digital value.
Factory setting is -10 to +10V.
Maximum conversion speed 1ms/1 channel.
Absolute maximum input Voltage ±15 V, current ±30mA
Analog input points 4 channels/1module
Number of occupied stations 1 station (RX/RY: each 32 points, RWr/RWw: each 4 points)
7-point, 2-piece terminal block (transmission, power supply)
Connected terminal block
Direct-coupled, 18-point terminal block (analog input section) (M3 screw)
2
Applicable wire size 0.3 to 0.75mm
Applicable crimping terminal RAV1.25-3.5 (conforming to JIS C2805)
M4 screw × 0.7mm × 16mm or more (tightening torque range: 78 to 108N cm)
Module mounting screw
Can also be mounted to DIN rail
Supported DIN rail TH35-7.5Fe, TH35-7.5Al (conforming to JIS-C2B12)
DC24V (DC20.4V to DC26.4V)
External power supply
Inrush current :8.5A, within 2.3ms
24VDC internal current
0.090
consumption (A)
Noise immunity By noise simulator of 500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency
Dielectric withstand voltage Between power supply/communication system batch and analog input batch: 500VAC, 1 minute
Across communication system terminals and all analog input terminals: Photocoupler isolated
Isolation system Across power supply system terminals and all analog input terminals: Photocoupler isolated
Across channels: Non-isolated
Weight (kg) 0.20
Outline dimensions (mm) 118 (W) × 50 (H) × 40 (D)
3-2
3 SPECIFICATION
MELSEC-A
The I/O characteristics is the slope created by connecting the offset and gain values,
with a straight line when converting the analog signals (voltage or current input) from
an external source of the PLC to digital values.
The offset value is an analog input value (voltage or current) at which the digital output
value is 0.
The gain value is an analog input value (voltage or current) at which the digital output
value is 4000.
3-3
3 SPECIFICATION
MELSEC-A
4095
4000
2000
Digital output value
2
3
0 1
-96
-2000
-4000
-4096
-15 -10 -5 0 5 10 15
Analog input voltage (V)
POINT
(1) Do not input more than ±15V. The element may be damaged.
(2) If the analog input provided corresponds to the digital output value* beyond its
range, the digital output value is fixed to the maximum or minimum.
For 0 to 4000, the digital output value is within the range -96 to 4095.
For -4000 to +4000, the digital output value is within the range -4096 to +4095.
(3) Within the analog input and digital output scopes of each input range, the
maximum resolution and accuracy are within the performance specification
range. Outside those scopes, however, they may not fall within the performance
specification range. (Avoid using the dotted line part in Fig. 3.1.)
(4) Set the offset and gain values of the user range setting within the range
satisfying the following conditions.
(a) Setting range when user range setting 1 is selected: -10 to +10V
(b) Setting range when user range setting 2 is selected: 0 to 5V
(c) (Gain value) > (Offset value)
If you attempt to make setting outside the setting range of (a) or (b), the "RUN"
LED flickers at 0.5s intervals.
Set the values within the setting range.
If you attempt to make setting outside the setting range of (c), the "RUN" LED
flickers at 0.5s intervals.
Make setting again.
3-4
3 SPECIFICATION
MELSEC-A
Analog input
parcitcal value
4095
4000
2
2000
Digital output value
0
-96 4
-2000
-4000
-30 -20 -10 0 10 20 30
Analog input current (mA)
POINT
(1) Do not input more than ±30mA. A breakdown may result due to heat increase.
(2) If the analog input provided corresponds to the digital output value* beyond its
range, the digital output value is fixed to the maximum or minimum.
For 0 to 4000, the digital output value is within the range -96 to 4095.
(3) Within the analog input and digital output scopes of each input range, the
maximum resolution and accuracy are within the performance specification
range. Outside those scopes, however, they may not fall within the performance
specification range. (Avoid using the dotted line part in Fig. 3.2.)
(4) Set the offset and gain values of the user range setting within the range
satisfying the following conditions.
(a) Setting range when user range setting 3 is selected: 0 to 20mA
(b) (Gain value) > (Offset value)
If you attempt to make setting outside the setting range of (a), the "RUN" LED
flickers at 0.5s intervals.
Set the values within the setting range.
If you attempt to make setting outside the setting range of (b), the "RUN" LED
flickers at 0.5s intervals.
Make setting again.
3-5
3 SPECIFICATION
MELSEC-A
3.3.3 Relationship between the offset/gain setting and digital output value
The relationship between the offset/gain setting and digital output value is described.
(1) Resolution
The resolution is obtained by the following formula:
(a) For the voltage input:
(Gain value) - (Offset value)
Resolution =
4000
3.3.4 Accuracy
4000
-4000
-10V 0V 10V
Analog input value
3-6
3 SPECIFICATION
MELSEC-A
4000
0
0 20mA
Analog input value
Conversion speed indicates time from channel changing to A/D conversion completion.
Conversion speed per channel of the AJ65SBT-64AD is 1ms.
Due to the data link processing time of the CC-Link system, there is a transmission
delay until the A/D conversion value is read actually.
For the data link processing time, refer to the user's manual of the master module
used.
Example) Data link processing time taken when the master module is the AJ61BT11 or
A1SJ61BT11
[Calculation expression]
SM+LS×2+remote device station processing time
SM: Scan time of master station sequence program
LS : Link scan time
Remote device station processing time: (Number of channels used+1*) × 1ms
*: Internal processing time of AJ65SBT-64AD
3-7
3 SPECIFICATION
MELSEC-A
The offset/gain setting can be performed volumeless for each channel, and the I/O
Offset/gain setting Section 4.4
conversion characteristics can be changed.
3-8
3 SPECIFICATION
MELSEC-A
The A/D conversion is performed successively for the analog input, and the converted
digital output values are stored in the remote register.
The processing time to store the digital output value into the remote register after the
sampling processing differs depending on the number of A/D conversion enabled
channels.
[Example] When three channels, channels 1, 2, and 3 are enabled for conversion:
3×1 = 3 (ms)
The specified count of digital output values imported per sampling time are averaged to
find a value, which is then stored into the remote register.
Since average processing is performed with data shifted per sampling, the most recent
digital output value is available.
Average processing can be performed without changing the conversion speed.
Use moving average processing count setting (address RWwm+2) to set the number
of moving average processings.
The count can be selected from among four types: 4, 8, 16 and 32 times.
0 Time [ms]
A/D conversion completion flag ON
3-9
3 SPECIFICATION
MELSEC-A
This section describes the assignment and functions of the remote I/O signals.
Remote inputs (RX) mean the input signals from the AJ65SBT-64AD to the master
module, and remote outputs (RY) mean the output signals from the master module to
the AJ65SBT-64AD.
In communications with the master station, the AJ65SBT-64AD uses 32 points of the
remote inputs (RX) and 32 points of the remote outputs (RY). Table 3.4 indicates the
assignment and names of the remote I/O signals.
POINT
The reserved devices given in Table 3.4 are used by the system and cannot be
used by the user.
If the user has used (turned on/off) any of them, we cannot guarantee the functions
of the AJ65SBT-64AD.
3 - 10
3 SPECIFICATION
MELSEC-A
Table 3.5 explains the functions of the remote I/O signals of the AJ65SBT-64AD.
RX(n+1)8
Initial data processing request flag
RY(n+1)8
Initial data processing completion flag
RX(n+1)B
Remote ready
RXn0 to RXn3
CH. A/D conversion completion flag
When the initial data setting request (RY(n+1)9 ON) is made, the flag turns on after
Initial data setting completion the initial data setting completion is done.
RX(n+1)9
flag Also, after the initial data setting is complete, the initial data setting completion flag
turns off when the initial data setting request flag turns off.
3 - 11
3 SPECIFICATION
MELSEC-A
RX(n+1)A
Error status flag
RX(n+1)A Error status flag RXn4 to RXn7
CH. range error flag
RY(n+1)A
Error reset request flag
Turns on when initial data setting is completed after power-on or at termination of the
RX(n+1)B Remote READY test mode.
(Used for interlocking read/write from/to the master module.)
Set the A/D conversion system to sampling processing or moving average
processing per channel.
RYn0
CH. moving average Made valid on the leading edge of the initial data processing completion flag
to
processing specifying flag (RY(n+1)8) or initial data setting request flag (RY(n+1)9).
RYn3
OFF: Sampling processing
ON: Moving average processing
Initial data processing Turns on after initial data processing completion when initial data processing is
RY(n+1)8
completion flag requested after power-on or test mode operation.
Initial data setting request
RY(n+1)9 Turns on at the time of initial data setting or changing.
flag
When this flag turns on, the CH. range error flag (RXn4 to RXn7) is reset (turned
2
RY(n+1)A Error reset request flag off) and the error status flag (RX(n+1)A) is also reset, but the E PROM write error
flag (RXnC) cannot be rest and therefore the error status flag remains on.
3 - 12
3 SPECIFICATION
MELSEC-A
The AJ65SBT-64AD has a remote resister for data communication with the master
module. The remote register allocation and data structures are described.
POINT
Do not read or write data from or to the reserved area of the remote register. If data
is read or written, we cannot guarantee the functions of the AJ65SBT-64AD.
3 - 13
3 SPECIFICATION
MELSEC-A
(2) By setting the unused channels to conversion prohibit, the sampling cycle can be
shortened.
Example) The sampling cycle when only channels 1 and 3 are set to A/D
conversion enabled:
2 (Number of channels enabled) × 1ms (Conversion speed at one channel) = 2ms
(3) Operation is performed according to the setting made for the leading edges of
initial data setting request flag (RY(n+1)9).
(4) The default setting is A/D conversion disable for all channels.
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
CH.4 CH.3 CH.2 CH.1
3 - 14
3 SPECIFICATION
MELSEC-A
(2) Operation is performed according to the setting made for the leading edges of the
initial data setting request flag (RY(n+1)9).
(4) When making offset/gain setting, set all channels to any of "user range settings 1
to 3".
Setting any other range will result in an error and flicker the "RUN" LED at 0.1s
intervals.
3 - 15
3 SPECIFICATION
MELSEC-A
(1) Set the average processing count of the channel for which moving average
processing has been specified in the CH. moving average processing
specifying flag (RYn0 to RYn3).
(2) Sampling processing is performed for the channel whose CH. moving average
processing specifying flag (RYn0 to RYn3) was not turned on, independently of
the moving average processing count setting.
(3) Operation is performed according to the setting made for the leading edges of the
initial data setting request flag (RY(n+1)9).
(1) The digital value after the A/D conversion is stored in the remote register address
from RWrn to RWrn+3 for each channel.
Date section
Sign bit
1: Negative
0: Positive
3 - 16
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
This section explains the preparatory procedure for operating the AJ65SBT-64AD.
START
Create a program.
(When making offset/gain setting, set all
.......Refer to Chapter 5.
channels to any of user range settings 1 to 3
in the sequence program.)
4
No
Make offset/gain setting?
Yes
Start data link.
END
Do not touch the terminals while power is on. Doing so can cause a malfunction.
CAUTION
Ensure that no foreign matter such as chips and wire-offcuts enter the module.
Foreign matter can cause a fire, failure or malfunction.
Do not disassemble or modify the module.
Doing so can cause a failure, malfunction, injury or fire.
Do not touch the conductive and electronic parts of the module directly.
Doing so can cause the module to malfunction or fail.
Do not drop the module or give it hard impact since its case is made of resin.
Doing so can damage the module.
Do not touch the conductive parts of the module directly.
Doing so can cause the module to malfunction or fail.
Tighten the terminal screws within the specified torque range.
Undertightening can cause a short circuit or malfunction.
Overtightening can cause a short circuit or malfunction due to damage of the
screws or module.
4-1
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
(1) Perform the tightening of the module installation screws and terminal screws in the
following range.
Screw Location Tightening Torque Range
Module mounting screw (M4 screw) 78 to 108N cm
Terminal block terminal screw (M3 screw) 59 to 88N cm
Terminal block mounting screw (M3.5 screw) 68 to 98N cm
(2) When using the DIN rail adapter, install the DIN rail by making sure of the
following:
(a) Applicable DIN rail models (conforming to the JIS-C2B12)
TH35-7.5Fe
TH35-7.5Al
(3) When mounting the AJ65SBT-64AD to the DIN rail, press with your finger the
centerline of the DIN rail hook at the bottom of the module until it clicks.
DIN rail
(4) Refer to the Master Module user's manual for the name, specification, and
manufacturers of supported cables for the use with AJ65SBT-64AD.
4-2
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
1) 2) 3) 4) 5)
SET
MITSUBISHI AJ65SBT-64AD
CH1 CH2 CH3 CH4
DA DG +24V 24G
TEST V+ I+ V+ I+ COM SLD COM AG
DB SLD (FG) TEST COM SLD COM V+ I+ V+ I+ (FG1)
2-piece
(CC-Link
Direct-coupled
communication
(Analog I/O section)
section)
6) 7)
Name and
Number Description
appearance
ON : Power supply on
PW LED
OFF: Power supply off
On : Normal operation
Flashing : 0.1s intervals indicate an input range setting error.
Normal mode
Off : 24VDC power supply shutoff or watchdog timer error
occurred.
On : Indicates that the SELECT/SET switch is in the SET
position.
RUN LED
Flashing : 0.1s intervals indicate that the input range setting is not
any of "user range settings 1 to 3".
Test mode
0.5s intervals indicate that you attempted to make
Operation status offset/gain setting outside the setting range.
1)
display LED Off : Indicates that the SELECT/SET switch is in the
SELECT or center position.
On : Normal communication
L RUN LED
Off : Communication cutoff (time expiration error)
On : Indicates that transmission speed setting or station number setting is
outside the range.
Flicker at fixed intervals : Indicates that transmission speed setting or station
number setting was changed from that at power-on.
L ERR. LED
Flicker at unfixed intervals : Indicates that you forgot fitting the termination resistor or
the module or CC-Link dedicated cable is affected by
noise.
Off : Indicates normal communications.
CH Normal mode Normally OFF.
Offset/gain
2) OFFSET The LEDs lit change every time the SELECT/SET switch is moved
adjusting LEDs Test mode
GAIN to SELECT. (Refer to Section 4.4.)
SELECT/SET
3) Used to make offset/gain setting in the test mode.
switch
4-3
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
Name and
Number Description
appearance
Use the switches in STATION NO. "10", "20" and "40" to set the tens of the station number.
Use the switches in STATION NO. "1", "2", "4" and "8" to set the units of the station number.
The switches are all factory-set to OFF.
Always set the station number within the range 1 to 64.
Setting any other number than 1 to 64 will result in an error, flickering the "L ERR." LED.
You cannot set the same station number to two or more stations.
(Example) To set the station number to "32", set the switches as indicated below.
4-4
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
When changing the I/O conversion characteristics, follow the procedure below.
START
Move the SELECT/SET switch to "SET". Confirm that
the "RUN" LED is lit* and release your hand.
Set all channels to any of "user range settings 1 to 3"
RUN SELECT
in the sequence program.
Lit SET
Short the TEST terminals (across 8-9) to enter the
test mode.
TEST
Lit Lit
For voltage V V+
A COM
CH1 gain
value setting
CH2 offset
value setting
Move the SELECT/SET switch to "SET". Confirm that
CH2 gain the "RUN" LED is lit* and release your hand.
value setting
RUN SELECT
Change the lit offset/gain adjusting LEDs with the Lit SET
SELECT/SET switch, and make sure that the LED
of the channel whose offset/gain will be set and the
"OFFSET" LED are lit.
Lit Lit
NO
TEST
TEST
For voltage V V+
COM
Power OFF
V+
COM
I+
For current
A END
2
*: If the "RUN" LED is not lit, E PROM may have failed. For details, refer to Section 6.1.
4-5
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
POINT
(1) Set the offset and gain values in the actual usage state.
(2) The offset and gain values are stored on E2PROM in the AJ65SBT-64AD and
are not cleared at power-off.
(3) Shorting the TEST terminals to enter the test mode and executing initial settings
will start A/D conversion on all channels. To judge the test mode, use the test
mode flag as an interlock.
(4) Make offset/gain setting within the range indicated in POINT of Section 3.3.1
and Section 3.3.2. If setting is made outside this range, the maximum
resolution/accuracy may not fall within the performance specifications range.
(5) When making offset/gain setting (in the test mode), set all channels to any of
"user range settings 1 to 3".
Setting any other range will result in an error and flicker the "RUN" LED at 0.1s
intervals.
Refer to Section 3.6.3 for input range setting.
(6) When the grounding indicated in Section 4.8.2 *5 is changed (not performed
perform, or performed to removed), repeat the offset/gain setting from the start.
4-6
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
The station number setting of the AJ65SBT-64AD determines the buffer memory
addresses of the master module where the remote I/O signals and read/write data are
stored.
For details, refer to the user's manual of the master module used.
Ceiling installation
DIN rail
Front installation
Flat installation
4-7
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
This section explains the wiring of the CC-Link dedicated cable used for connection of
the AJ65SBT-64AD and master module.
Do not handle the CC-Link dedicated cables roughly as described below. Doing so can
damage the cables.
Compact with a sharp object.
Twist the cable excessively.
Pull the cable hard. (more than the permitted elasticity.)
Step on the cable.
Place an object on the top.
Scratch the cable's protective layer.
Connect the CC-Link dedicated cable between the AJ65SBT-64AD and master
module as shown below.
Master module side AJ65SBT-64AD I/O module or like
DA DA DA
Termination resistor Termination resistor
DB DB DB
DG DG DG
SLD CC-Link dedicated SLD CC-Link dedicated SLD
FG cable FG cable FG
4.8 Wiring
This section provides the instructions for wiring the AJ65SBT-64AD and its wiring with
external equipment.
(2) Do not bundle or place with load carrying wires other than the main circuit line,
high voltage line or PLC. Noises, surges, or conductivity may affect the system.
(3) Place a one-point grounding on the PLC side for the shielded line or shielded
cable. However, depending on the external noise conditions, it may be better have
a grounding externally.
4-8
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
*1 Shield
AG
*5
FG1
POINT
A/D conversion values are fluctuated by self-heating within approx. 30 minutes after
power is turned ON.
There are no special inspection items for the AJ65SBT-64AD module, but follow the
inspections items describes in the PLC CPU User's Manual so that the system can
always be used in the best condition.
4-9
4 SETUP AND PREPARATION BEFORE OPERATION
MELSEC-A
MEMO
4 - 10
5 PROGRAMMING
MELSEC-A
5 PROGRAMMING
The programming procedure, basic read/write programs, and program examples for
the AJ65SBT-64AD are described.
Refer to Section 3.6 for the remote registers and to the AnSHCPU/AnACPU/AnUCPU/
QCPU-A (A Mode) programming manual (dedicated instructions) for details of the
dedicated instructions.
START
5
Input range setting
No
Perform moving average processing?
Yes
END
5-1
5 PROGRAMMING
MELSEC-A
5.2.1 Program examples for use of the ACPU/QCPU (A mode) (FROM/TO instructions)
The program examples in this section are created under the following conditions.
A sequence program is used to set the network parameters.
[Initial settings]
A/D conversion enabled channels .................Channels 1, 2
Moving average processing channel.............Channel 2 count setting = 16 times
Input range setting .........................................Channel 1: 0 to 5V
Channel 2: User range setting 1
5-2
5 PROGRAMMING
MELSEC-A
Number of connected
modules: 1
CH.1: 0 to 5V
CH.2: User range setting 1
5-3
5 PROGRAMMING
MELSEC-A
Reads error.
5-4
5 PROGRAMMING
MELSEC-A
Number of connected
modules: 1
User designatiion
CH.1, CH.2: A/D conversion
enabled
CH.1: 0 to 5V
CH.2: User range setting 1
5-5
5 PROGRAMMING
MELSEC-A
Reads error.
5-6
5 PROGRAMMING
MELSEC-A
5.2.2 Program examples for use of the ACPU/QCPU (A mode) (dedicated instructions)
The program examples in this section are created under the following conditions.
A sequence program is used to set the network and automatic refresh parameters.
[Initial settings]
A/D conversion enabled channels .................Channels 1, 2
Moving average processing channel.............Channel 2 count setting = 16 times
Input range setting .........................................Channel 1: 0 to 5V
Channel 2: User range setting 1
5-7
5 PROGRAMMING
MELSEC-A
Synchronization
mode invalid
Number of connected
modules:1
AJ65SBT-64AD station
information (remote
device station, 1 station
occupied, station No. 1)
Setting of Dedicated instruction
network (RLPA)
parameters Starting I/O number of
master module
Parameter storage
starting device
Sets "X".
Sets X100.
Sets 32 points.
Sets "Y".
Sets Y100.
Sets 32 points.
Sets D200.
Sets "B".
Sets B0.
Sets "W".
Sets W0.
5-8
5 PROGRAMMING
MELSEC-A
Dedicated instruction
Setting of (RRPA)
automatic
Starting I/O number of
refresh
master module
parameters
Parameter storage
starting device
AJ65SBT-64AD data
link abnormal
Error LED
Reads error.
5-9
5 PROGRAMMING
MELSEC-A
Synchronization
mode invalid
Number of connected
modules:1
AJ65SBT-64AD station
information (remote
device station, 1 station
occupied, station No. 1)
Setting of Dedicated instruction
network (RLPA)
parameters Starting I/O number of
master module
Parameter storage
starting device
Sets "X".
Sets X100.
Sets 32 points.
Sets "Y".
Sets Y100.
Sets 32 points.
Sets "B".
Sets B0.
Sets "W".
Sets W0.
5 - 10
5 PROGRAMMING
MELSEC-A
Dedicated instruction
Setting of (RRPA)
automatic Starting I/O number of
refresh master module
parameters
Parameter storage
starting device
Checking
AJ65SBT-64AD data
of AJ65SBT
link normal
-64AD status
AJ65SBT-64AD data
link abnormal
Error LED
Reads error.
5 - 11
5 PROGRAMMING
MELSEC-A
The program examples in this section are created under the following conditions.
GPPW is used to set the network and automatic refresh parameters.
[Initial settings]
A/D conversion enabled channels .................Channels 1, 2
Moving average processing channel.............Channel 2 count setting = 16 times
Input range setting .........................................Channel 1: 0 to 5V
Channel 2: User range setting 1
5 - 12
5 PROGRAMMING
MELSEC-A
AJ65SBT-64AD data
link abnormal
Error LED
Reads error.
Processing User designation
at error Turns on error reset
occurrence request flag.
Turns off error reset
request flag.
Masks RY100 to
Masks RY10F disabled
disabled devices.
devices. Masks RY110 to
RY11F disabled
devices.
5 - 13
5 PROGRAMMING
MELSEC-A
Reads error.
User designation
Processing Turns on error reset
at error request flag.
occurrence
Turns off error reset
request flag.
Masks RY100 to
RY10F disabled
Masks devices.
disabled Masks RY110 to
devices. RY11F disabled
devices.
5 - 14
5 PROGRAMMING
MELSEC-A
The program examples in this section are created under the following conditions.
GPPW is used to set the network and automatic refresh parameters.
[Initial settings]
A/D conversion enabled channels .................Channels 1, 2
Moving average processing channel.............Channel 2 count setting = 16 times
Input range setting .........................................Channel 1: 0 to 5V
Channel 2: User range setting 1
5 - 15
5 PROGRAMMING
MELSEC-A
5 - 16
5 PROGRAMMING
MELSEC-A
Turns on initialization
Initialization procedure registration
procedure directive.
registration Turns off initialization
procedure registration
directive.
Reads CH.1 digital
Read of value.
digital values
Reads CH.2 digital
value.
Reads error.
User designation
Processing
Turns on error reset
at error
request flag.
occurrence
Turns off error reset
request flag.
Masks RY100 to
RY10F disabled
Masks devices.
disabled Masks RY110 to
devices. RY11F disabled
devices.
5 - 17
5 PROGRAMMING
MELSEC-A
Reads error.
User designation
Processing Turns on error reset
at error request flag.
occurrence
Turns off error reset
request flag.
Masks RY100 to
RY10F disabled
Masks devices.
disabled Masks RY110 to
devices. RY11F disabled
devices.
5 - 18
6 TROUBLESHOOTING
MELSEC-A
6 TROUBLESHOOTING
The details of the errors which may occur when using the AJ65SBT-64AD and
troubleshooting are described.
In the AJ65SBT-64AD, occurrence of a write error turns on any of the following remote
input signals.
(2) For the E2PROM write error (RXnC), power on the AJ65SBT-64AD again.
If the E2PROM write error (RXnC) turns on after power is switched on again, it
indicates a hardware fault. Contact your nearest Mitsubishi representative.
6-1
6 TROUBLESHOOTING
MELSEC-A
This section explains how to check errors using the LED indications of the AJ65SBT-
64AD.
Refer to the PLC CPU and master module user's manual for issues regarding the PLC
CPU and master module.
6-2
6 TROUBLESHOOTING
MELSEC-A
(5) When the AJ65SBT-64AD "L ERR." LED flickers at fixed intervals
Check item Corrective action
Has the station number or transmission speed
After correcting the setting switch setting, switch
setting switch position been changed during normal
power on again.
operation?
If the "L ERR." LED has begun flickering though
Is the station number or transmission speed setting switch setting change was not made during
switch faulty? operation, the possible cause is a hardware fault.
Contact your nearest Mitsubishi representative.
(6) When the AJ65SBT-64AD "L ERR." LED flickers at unfixed intervals
Check item Corrective action
Check whether the terminal resistor is fitted. If it is
Have you forgotten fitting the terminal resistor? not connected, connect it and switch power on
again.
Earth both ends of the shield wire of the CC-Link
dedicated cable to the protective earth conductor
Is the module or CC-Link dedicated cable affected via SLD and FG of the corresponding module.
by noise? Earth the FG terminal of the module without fail.
When carrying out wiring in piping, earth the pipe
without fail.
6-3
6 TROUBLESHOOTING
MELSEC-A
6-4
6 TROUBLESHOOTING
MELSEC-A
6.4 Troubleshooting for the Case where the "ERR." LED of the Master Station Flickers
Do the parameter
N
setting and the installed system
configuration match
properly?
Revise the parameter settings
or installed system configuration
Y
Y
Check on master station side
Check the module for which Check the module for which
SW0098 to SW009B are on SW0080 to SW0083 are on Check on slave station side
Are the N
station number setting N Is the power on?
switches set
properly?
Y Turn on the power
Set the station number setting
Y swiches properly
N
Is the "POWER" LED lit?
Corresponding module
malfunction
Y
Is the supplied N
power within the specified
range
Corresponding module
malfunction
1 2 3
6-5
6 TROUBLESHOOTING
MELSEC-A
1 2 3
N
Is the "L RUN" LED lit?
Y Are the
station number N
setting switches properly
(not overlapping with
other stations)?
Set the station number
setting switches properly
Y
Y
Set the correct transmission speed
Is the communication N
cable wired properlly ?
*1
Wire the communication
Y cable properly
Are the
station number N
setting switches properly
(not overlapping with
other stations)?
End
*1 Check for a short, reversed connection, wire breakage, terminal resistor, FG connection,
overall distance and station-to-station distance.
6-6
APPENDIX
MELSEC-A
APPENDIX
Appendix - 1
APPENDIX
MELSEC-A
(b) As the remote I/O signals and remote register settings are different between
the two models, the program of the conventional model cannot be utilized.
(c) Because of the differences in shape and layout between the terminal blocks,
you cannot use the terminal block of the conventional module as it is.
(d) The offset/gain setting method differs. For details, refer to Section 4.4.
(e) The ways to set the station number and transmission speed setting switches
are different. For details, refer to Section 4.3.
Appendix - 2
APPENDIX
MELSEC-A
(1.57)
40
NP
118 (4.65)
SET
MITSUBISHI AJ65SBT-64AD
CH1 CH2 CH3 CH4
DA DG +24V 24G TEST V+ I+ V+ I+ COM SLD COM AG
(1.97)
DB SLD (FG) TEST COM SLD COM V+ I+ V+ I+ (FG1)
50
(0.16)
4
Unit : mm (inch)
Appendix - 3
APPENDIX
MELSEC-A
MEMO
Appendix - 4
INDEX
[C] [N]
CC-Link dedicated cable................................. 4-8 Name of each part ...........................................4-3
CC-Link dedicated instruction......................... 2-2 Number of occupied stations...........................3-2
Conversion speed ........................................... 3-7
Current input characteristics ........................... 3-5 [O]
Offset value ......................................................3-3
[D] Offset/gain adjusting LED................................4-3
Data link cable wiring ...................................... 4-8 Offset/Gain Setting...........................................4-5
Digital output.................................................... 3-2 Operation status display LED..........................4-3
Digital output value........................................ 3-16
DIN rail.................................................3-2,4-2,4-4 [P]
Performance comparison between
[E] AJ65SBT-64AD and conventional product
E2PROM write error flag ............................... 3-11 ..................................................................... App-1
Error reset request flag ................................. 3-12 Performance specification ...............................3-2
Error status flag ............................................. 3-12 Pre-Operation procedure.................................4-1
External dimension diagram .......................App-3 Precautions for replacing the conventional
External power supply..................................... 3-2 product (AJ65BT-64AD) with the AJ65SBT-64AD
..................................................................... App-2
[F] Precautions when handling .............................4-1
Facing direction of the module installation ..... 4-7 Program examples for use of the
Function list...................................................... 3-8 QCPU (Q mode) ..........................................5-15
Program examples for use of the QnACPU..5-12
[G] Program examples for use of the ACPU/
Gain value........................................................ 3-3 QCPU (A mode) (dedicated instructions) .....5-7
General specification....................................... 3-1 Program examples for use of the ACPU/
QCPU (A mode) (FROM/TO instructions) ...5-2
[I] Programming procedure..................................5-1
I/O Conversion Characteristics ....................... 3-3
Initial data processing completion flag.......... 3-12 [R]
Initial data processing request flag ............... 3-11 Range error flag ...................................... 3-11,6-1
Initial data setting completion flag................. 3-11 Remote I/O signal list.....................................3-10
Initial data setting request flag ...................... 3-12 Remote READY.............................................3-12
Input range changing function ........................ 3-8 Remote register allocation.............................3-13
Input range setting......................................... 3-15 Resolution ........................................................3-6
Index - 1
[S]
Sampling processing....................................... 3-9
SELECT/SET switch ....................................... 4-3
Station number setting switch......................... 4-4
[T]
Terminal block ........................................... 3-2,4-4
Terminal number ............................................. 4-3
Test mode flag............................................... 3-11
Tightening torque range.................................. 4-2
Troubleshooting............................................... 6-1
Troubleshooting for the case where the
"ERR."LED of the master station flickers ....... 6-5
[U]
User rage setting ....................................... 3-4,3-5
[V]
Voltage input characteristics ........................... 3-4
[W]
Weight.............................................................. 3-2
Wiring............................................................... 4-8
Index - 2
MEMO
Index - 3
WARRANTY
Please confirm the following product warranty details before starting use.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA
Center may differ.
6. Product application
(1) In using the Mitsubishi MELSEC programmable logic controller, the usage conditions shall be that the application will
not lead to a major accident even if any problem or fault should occur in the programmable logic controller device, and
that backup and fail-safe functions are systematically provided outside of the device for any problem or fault.
(2) The Mitsubishi general-purpose programmable logic controller has been designed and manufactured for applications
in general industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and
other power plants operated by respective power companies, and applications in which a special quality assurance
system is required, such as for Railway companies or National Defense purposes shall be excluded from the
programmable logic controller applications.
Note that even with these applications, if the user approves that the application is to be limited and a special quality is
not required, application shall be possible.
When considering use in aircraft, medical applications, railways, incineration and fuel devices, manned transport
devices, equipment for recreation and amusement, and safety devices, in which human life or assets could be greatly
affected and for which a particularly high reliability is required in terms of safety and control system, please consult
with Mitsubishi and discuss the required specifications.
Analog-Digital Converter Module type AJ65SBT-64AD
,
User s Manual
MODEL AJ65S-64AD-U-S-E
MODEL 13JR18
CODE
SH(NA)-080106-A(0010)MEE
HEAD OFFICE : MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX : J24532 CABLE MELCO TOKYO
NAGOYA WORKS : 1-14 , YADA-MINAMI 5 , HIGASHI-KU, NAGOYA , JAPAN
When exported from Japan, this manual does not require application to the
Ministry of International Trade and Industry for service transaction permission.