File 314 1241

Download as pdf or txt
Download as pdf or txt
You are on page 1of 858

Type QD75M Positioning Module

User's Manual(Details)

Type QD75M Positioning Module


User's Manual

(Details)
Type QD75M Positioning Module User's Manual(Details)

HEAD OFFICE : 1-8-12, OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212,JAPAN


NAGOYA WORKS : 1-14 , YADA-MINAMI 5 , HIGASHI-KU, NAGOYA , JAPAN

MODEL

QD75M-U-S-E

MODEL
CODE

1CT752

IB(NA)-0300062-A(0212)MEE

IB(NA)-0300062-A(0212)MEE

Mitsubishi Programmable
Logic Controller
When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.

QD75M1
QD75M2
QD75M4

Specifications subject to change without notice.

SAFETY INSTRUCTIONS
(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The instructions given in this manual are concerned with this product. For the safety instructions of the
programmable logic controller system, please read the CPU module User's Manual.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

DANGER

Indicates that incorrect handling may cause hazardous conditions,


resulting in death or severe injury.

! CAUTION

Indicates that incorrect handling may cause hazardous conditions,


resulting in medium or slight personal injury or physical damage.

Note that the ! CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety.
Please save this manual to make it accessible when required and always forward it to the end user.

[Design Instructions]
!

DANGER

Provide a safety circuit outside the programmable logic controller so that the entire system will
operate safely even when an external power supply error or PLC fault occurs.
Failure to observe this could lead to accidents for incorrect outputs or malfunctioning.
(1) Configure an emergency stop circuit and interlock circuit such as a positioning upper
limit/lower limit to prevent mechanical damage outside the PLC.
(2) The machine OPR operation is controlled by the OPR direction and OPR speed data.
Deceleration starts when the near-point dog turns ON. Thus, if the OPR direction is
incorrectly set, deceleration will not start and the machine will continue to travel. Configure
an interlock circuit to prevent mechanical damage outside the PLC.
(3) When the module detects an error, normally deceleration stop or sudden stop will take
place according to the parameter stop group settings. Set the parameters to the positioning
system specifications.
Make sure that the OPR parameter and positioning data are within the parameter setting
values.

A-1

[Design Instructions]
!

CAUTION

Do not bundle or adjacently lay the control wire or communication cable with the main circuit or
power wire.
Separate these by 100mm (3.94in.) or more.
Failure to observe this could lead to malfunctioning caused by noise.

[Mounting Instructions]
!

CAUTION

Use the PLC within the general specifications environment given in this manual.
Using the PLC outside the general specification range environment could lead to electric
shocks, fires, malfunctioning, product damage or deterioration.
Hold down the module loading lever at the bottom of the module and insert the module fixing
hooks into the base unit fixing holes securely to load the module. Improper loading of the
module can cause a malfunction, failure or drop.
For use in vibratory environment, tighten the module with screws.
Tighten the screws within the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage to the screws or
module.
Always load or unload the module after switching power off externally in all phases. Not doing
so may damage the product.
Make sure that the connectors for the servo amplifier and peripheral devices have been
securely installed until a click is heard.
Not doing so could lead to a poor connection, resulting in erroneous input and output.
When the servo amplifier is not installed, install the connector cover without fail.
Failure to observe this could lead to a malfunction.

[Wiring Instructions]
!

DANGER

Always confirm the terminal layout before connecting the wires to the module.

[Startup/Maintenance Instructions]
!

DANGER

Always turn all phases of the power supply OFF externally before cleaning or tightening the
screws.
Failure to turn all phases OFF could lead to electric shocks.

A-2

[Startup/Maintenance Instructions]
!

CAUTION

Never disassemble or modify the module.


Failure to observe this could lead to trouble, malfunctioning, injuries or fires.
Always turn all phases of the power supply OFF externally before installing or removing the
module.
Failure to turn all phases OFF could lead to module trouble or malfunctioning.
Before starting test operation, set the parameter speed limit value to the slowest value, and
make sure that operation can be stopped immediately if a hazardous state occurs.
Always make sure to touch the grounded metal to discharge the electricity charged in the body,
etc., before touching the module.
Failure to do so may cause a failure or malfunctions of the module.

[Precautions for use]


!

CAUTION

Note that when the reference axis speed is designated for interpolation operation, the speed of
the partner axis (2nd axis, 3rd axis and 4th axis) may be larger than the set speed (larger than
the speed limit value).

[Disposal Instructions]
!

CAUTION

When disposing of the product, handle it as industrial waste.

A-3

REVISIONS
The manual number is given on the bottom left of the back cover.

Print Date
Dec., 2002
Apr., 2004

Manual Number

Revision

IB (NA) 0300062-A First edition


Partial corrections and additions
IB (NA) 0300062-B
SAFETY INSTRUCTIONS, CONTENTS, Generic Terms and
Abbreviations, Section 1.1.1, Section 1.1.4 to Section 1.1.6,
Section 1.2, Section 2.1, Section 2.2 to Section 2.4, Section 3.1 to
Section 3.5, Section 4.1.1, Section 4.1.2, Section 4.3.1, Section
4.4.1, Section 5.1.1 to Section 5.1.3, Section 5.1.5 to Section 5.1.9,
Section 5.2.1 to Section 5.2.10, Section 5.3 to Section 5.6, Section
6.1 to Section 6.3, Section 6.5.1 to Section 6.5.6, Section 7.1 to
Section 7.2, Section 8.1 to Section 8.2, Section 9.1.1 to Section
9.1.3, Section 9.1.5, Section 9.1.6, Section 9.2, Section 10.1 to
Section 10.6, Section 11.1.1 to Section 11.2.4, Section 11.3 to
Section 11.4, Section 12.1 to Section 12.7, Section 13.1 to Section
13.4, Section 14.1 to Section 14.6, Section 15.1 to Section 15.3,
Appendix 1 to Appendix 8, INDEX

Japanese Manual Version IB-0300030


This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which
may occur as a result of using the contents noted in this manual.
2002 MITSUBISHI ELECTRIC CORPORATION

A-4

INTRODUCTION
Thank you for purchasing the Mitsubishi general-purpose programmable logic controller MELSEC-Q Series.
Always read through this manual, and fully comprehend the functions and performance of the Q Series PLC
before starting use to ensure correct usage of this product.
CONTENTS
SAFETY INSTRUCTIONS............................................................................................................................A- 1
REVISIONS ...................................................................................................................................................A- 4
INTRODUCTION...........................................................................................................................................A- 5
CONTENTS...................................................................................................................................................A- 5
About Manuals ..............................................................................................................................................A- 13
Using This Manual.........................................................................................................................................A- 13
Conformation to the EMC Directive ..............................................................................................................A- 13
Generic Terms and Abbreviations ................................................................................................................A- 14
Component List .............................................................................................................................................A- 14
Section 1 Product Specifications and Handling

1. Product Outline

1- 1 to 1- 28

1.1 Positioning control.................................................................................................................................... 1- 2


1.1.1 Features of QD75.............................................................................................................................. 1- 2
1.1.2 Purpose and applications of positioning control............................................................................... 1- 5
1.1.3 Mechanism of positioning control ..................................................................................................... 1- 7
1.1.4 Overview of positioning control functions ......................................................................................... 1- 8
1.1.5 Outline design of positioning system ............................................................................................... 1- 18
1.1.6 Communicating signals between QD75 and each module............................................................. 1- 19
1.2 Flow of system operation........................................................................................................................ 1- 22
1.2.1 Flow of all processes........................................................................................................................ 1- 22
1.2.2 Outline of starting ............................................................................................................................. 1- 24
1.2.3 Outline of stopping ........................................................................................................................... 1- 26
1.2.4 Outline for restarting......................................................................................................................... 1- 27
2. System Configuration

2- 1 to 2- 8

2.1 General image of system......................................................................................................................... 22.2 Component list ......................................................................................................................................... 22.3 Applicable system .................................................................................................................................... 22.4 How to check the function version and SERIAL No. .............................................................................. 23. Specifications and Functions

2
4
6
8

3- 1 to 3- 22

3.1 Performance specifications...................................................................................................................... 33.2 List of functions ....................................................................................................................................... 33.2.1 QD75 control functions...................................................................................................................... 33.2.2 QD75 main functions......................................................................................................................... 3A-5

2
4
4
6

3.2.3 QD75 sub functions and common functions .................................................................................... 3- 8


3.2.4 Combination of QD75 main functions and sub functions................................................................ 3- 12
3.3 Specifications of input/output signals with PLC CPU ............................................................................ 3- 14
3.3.1 List of input/output signals with PLC CPU....................................................................................... 3- 14
3.3.2 Details of input signals (QD75 PLC CPU) .................................................................................. 3- 15
3.3.3 Details of output signals (PLC CPU QD75) ................................................................................ 3- 17
3.4 Specifications of interfaces with external devices.................................................................................. 3- 18
3.4.1 Electrical specifications of input signals .......................................................................................... 3- 18
3.4.2 Signal layout for external device connection connector.................................................................. 3- 19
3.4.3 List of input signal details ................................................................................................................. 3- 20
3.4.4 Interface internal circuit .................................................................................................................... 3- 21
3.5 External circuit design............................................................................................................................. 3- 22
4. Installation, Wiring and Maintenance of the Product

4- 1 to 4- 16

4.1 Outline of installation, wiring and maintenance....................................................................................... 4- 2


4.1.1 Installation, wiring and maintenance procedures............................................................................. 4- 2
4.1.2 Names of each part........................................................................................................................... 4- 3
4.1.3 Handling precautions ........................................................................................................................ 4- 5
4.2 Installation ................................................................................................................................................ 4- 7
4.2.1 Precautions for installation................................................................................................................ 4- 7
4.3 Wiring........................................................................................................................................................ 4- 9
4.3.1 Precautions for wiring........................................................................................................................ 4- 9
4.4 Confirming the installation and wiring..................................................................................................... 4- 14
4.4.1 Items to confirm when installation and wiring are completed ......................................................... 4- 14
4.5 Maintenance............................................................................................................................................ 4- 15
4.5.1 Precautions for maintenance ........................................................................................................... 4- 15
4.5.2 Disposal instructions ........................................................................................................................ 4- 15
5. Data Used for Positioning Control (List of buffer memory addresses)

5- 1 to 5-162

5.1 Types of data............................................................................................................................................ 5- 2


5.1.1 Parameters and data required for control......................................................................................... 5- 2
5.1.2 Setting items for positioning parameters .......................................................................................... 5- 4
5.1.3 Setting items for OPR parameters.................................................................................................... 5- 6
5.1.4 Setting items for servo parameters................................................................................................... 5- 7
5.1.5 Setting items for positioning data...................................................................................................... 5- 9
5.1.6 Setting items for block start data ..................................................................................................... 5- 12
5.1.7 Setting items for condition data ....................................................................................................... 5- 13
5.1.8 Types and roles of monitor data ...................................................................................................... 5- 14
5.1.9 Types and roles of control data ....................................................................................................... 5- 18
5.2 List of parameters ................................................................................................................................... 5- 22
5.2.1 Basic parameters 1 .......................................................................................................................... 5- 22
5.2.2 Basic parameters 2 .......................................................................................................................... 5- 26
5.2.3 Detailed parameters 1...................................................................................................................... 5- 28
5.2.4 Detailed parameters 2...................................................................................................................... 5- 36
5.2.5 OPR basic parameters..................................................................................................................... 5- 48
5.2.6 OPR detailed parameters ................................................................................................................ 5- 54
A-6

5.2.7 Servo basic parameters ................................................................................................................... 5- 58


5.2.8 Servo adjustment parameters.......................................................................................................... 5- 64
5.2.9 Servo expansion parameters........................................................................................................... 5- 74
5.2.10 Servo expansion parameters 2...................................................................................................... 5- 78
5.3 List of positioning data ............................................................................................................................ 5- 82
5.4 List of block start data ............................................................................................................................. 5- 98
5.5 List of condition data .............................................................................................................................. 5-104
5.6 List of monitor data................................................................................................................................. 5-110
5.6.1 System monitor data ....................................................................................................................... 5-110
5.6.2 Axis monitor data............................................................................................................................. 5-120
5.7 List of control data.................................................................................................................................. 5-138
5.7.1 System control data ........................................................................................................................ 5-138
5.7.2 Axis control data.............................................................................................................................. 5-140
6. Sequence Program Used for Positioning Control

6- 1 to 6- 72

6.1 Precautions for creating program ........................................................................................................... 6- 2


6.2 List of devices used................................................................................................................................. 6- 5
6.3 Creating a program ................................................................................................................................. 6- 15
6.3.1 General configuration of program.................................................................................................... 6- 15
6.3.2 Positioning control operation program............................................................................................. 6- 16
6.4 Positioning program examples ............................................................................................................... 6- 20
6.5 Program details ....................................................................................................................................... 6- 53
6.5.1 Initialization program ........................................................................................................................ 6- 53
6.5.2 Start details setting program ............................................................................................................ 6- 54
6.5.3 Start program.................................................................................................................................... 6- 56
6.5.4 Continuous operation interrupt program.......................................................................................... 6- 65
6.5.5 Restart program ............................................................................................................................... 6- 67
6.5.6 Stop program.................................................................................................................................... 6- 70
7. Memory Configuration and Data Process

7- 1 to 7- 20

7.1 Configuration and roles of QD75 memory .............................................................................................. 77.1.1 Configuration and roles of QD75 memory........................................................................................ 77.1.2 Buffer memory area configuration .................................................................................................... 77.2 Data transmission process ...................................................................................................................... 7-

A-7

2
2
5
8

Section 2 Control Details and Setting

8. OPR Control

8- 1 to 8- 14

8.1 Outline of OPR control ............................................................................................................................. 8- 2


8.1.1 Two types of OPR control ................................................................................................................. 8- 2
8.2 Machine OPR ........................................................................................................................................... 8- 4
8.2.1 Outline of the machine OPR operation............................................................................................. 8- 4
8.2.2 Machine OPR method....................................................................................................................... 8- 5
8.2.3 OPR method (1): Near-point dog method ........................................................................................ 8- 6
8.2.4 OPR method (2): Count method 1) .................................................................................................. 8- 8
8.2.5 OPR method (3): Count method 2) ................................................................................................. 8- 10
8.2.6 OPR method (4): Data set method .................................................................................................. 8- 12
8.3 Fast OPR................................................................................................................................................. 8- 13
8.3.1 Outline of the fast OPR operation.................................................................................................... 8- 13
9. Major Positioning Control

9- 1 to 9-116

9.1 Outline of major positioning controls ....................................................................................................... 9- 2


9.1.1 Data required for major positioning control ...................................................................................... 9- 4
9.1.2 Operation patterns of major positioning controls ............................................................................. 9- 5
9.1.3 Designating the positioning address................................................................................................ 9- 15
9.1.4 Confirming the current value............................................................................................................ 9- 16
9.1.5 Control unit "degree" handling ......................................................................................................... 9- 18
9.1.6 Interpolation control.......................................................................................................................... 9- 21
9.2 Setting the positioning data ................................................................................................................... 9- 25
9.2.1 Relation between each control and positioning data ...................................................................... 9- 25
9.2.2 1-axis linear control .......................................................................................................................... 9- 27
9.2.3 2-axis linear interpolation control ..................................................................................................... 9- 29
9.2.4 3-axis linear interpolation control ..................................................................................................... 9- 33
9.2.5 4-axis linear interpolation control ..................................................................................................... 9 -39
9.2.6 1-axis fixed-feed control ................................................................................................................... 9- 44
9.2.7 2-axis fixed-feed control (interpolation) ........................................................................................... 9- 46
9.2.8 3-axis fixed-feed control (interpolation) ........................................................................................... 9- 48
9.2.9 4-axis fixed-feed control (interpolation) .......................................................................................... 9- 52
9.2.10 2-axis circular interpolation control with sub point designation .................................................... 9- 54
9.2.11 2-axis circular interpolation control with center point designation ................................................ 9- 60
9.2.12 1-axis speed control ....................................................................................................................... 9- 68
9.2.13 2-axis speed control ....................................................................................................................... 9- 71
9.2.14 3-axis speed control ....................................................................................................................... 9- 74
9.2.15 4-axis speed control ....................................................................................................................... 9- 78
9.2.16 Speed-position switching control (INC mode)............................................................................... 9- 83
9.2.17 Speed-position switching control (ABS mode).............................................................................. 9- 91
9.2.18 Position-speed switching control ................................................................................................... 9- 99
9.2.19 Current value changing................................................................................................................. 9-106
9.2.20 NOP instruction ............................................................................................................................. 9-111
A-8

9.2.21 JUMP instruction ........................................................................................................................... 9-112


9.2.22 LOOP............................................................................................................................................. 9-114
9.2.23 LEND ............................................................................................................................................. 9-115
10. High-Level Positioning Control

10- 1 to 10- 26

10.1 Outline of high-level positioning control .............................................................................................. 10- 2


10.1.1 Data required for high-level positioning control............................................................................ 10- 3
10.1.2 "Block start data" and "condition data" configuration................................................................... 10- 4
10.2 High-level positioning control execution procedure ............................................................................ 10- 6
10.3 Setting the block start data .................................................................................................................. 10- 7
10.3.1 Relation between various controls and block start data .............................................................. 10- 7
10.3.2 Block start (normal start) .............................................................................................................. 10- 8
10.3.3 Condition start .............................................................................................................................. 10- 10
10.3.4 Wait start....................................................................................................................................... 10- 11
10.3.5 Simultaneous start ...................................................................................................................... 10- 12
10.3.6 Repeated start (FOR loop) ......................................................................................................... 10- 13
10.3.7 Repeated start (FOR condition) .................................................................................................. 10- 14
10.3.8 Restrictions when using the NEXT start...................................................................................... 10- 15
10.4 Setting the condition data ................................................................................................................... 10- 16
10.4.1 Relation between various controls and the condition data ......................................................... 10- 16
10.4.2 Condition data setting examples ................................................................................................. 10- 19
10.5 Multiple axes simultaneous start control ............................................................................................ 10- 20
10.6 Start program for high-level positioning control ................................................................................. 10- 23
10.6.1 Starting high-level positioning control.......................................................................................... 10- 23
10.6.2 Example of a start program for high-level positioning control .................................................... 10- 24
11. Manual Control

11- 1 to 11- 36

11.1 Outline of manual control .................................................................................................................... 11- 2


11.1.1 Three manual control methods..................................................................................................... 11- 2
11.2 JOG operation...................................................................................................................................... 11- 4
11.2.1 Outline of JOG operation .............................................................................................................. 11- 4
11.2.2 JOG operation execution procedure ............................................................................................ 11- 7
11.2.3 Setting the required parameters for JOG operation..................................................................... 11- 8
11.2.4 Creating start programs for JOG operation................................................................................. 11- 10
11.2.5 JOG operation example ............................................................................................................... 11- 13
11.3 Inching operation................................................................................................................................. 11- 17
11.3.1 Outline of inching operation ......................................................................................................... 11- 17
11.3.2 Inching operation execution procedure ....................................................................................... 11- 20
11.3.3 Setting the required parameters for inching operation ............................................................... 11- 21
11.3.4 Creating a program to enable/disable the inching operation...................................................... 11- 22
11.3.5 Inching operation example........................................................................................................... 11- 25
11.4 Manual pulse generator operation...................................................................................................... 11- 27
11.4.1 Outline of manual pulse generator operation.............................................................................. 11- 27
11.4.2 Manual pulse generator operation execution procedure ............................................................ 11- 31
11.4.3 Setting the required parameters for manual pulse generator operation .................................... 11- 32
11.4.4 Creating a program to enable/disable the manual pulse generator operation........................... 11- 33
A-9

12. Control Sub Functions

12- 1 to 12- 98

12.1 Outline of sub functions ....................................................................................................................... 12- 2


12.1.1 Outline of sub functions ................................................................................................................ 12- 2
12.2 Sub functions specifically for machine OPR ....................................................................................... 12- 4
12.2.1 OPR retry function......................................................................................................................... 12- 4
12.2.2 OP shift function ........................................................................................................................... 12- 8
12.3 Functions for compensating the control ............................................................................................. 12- 11
12.3.1 Backlash compensation function ................................................................................................. 12- 11
12.3.2 Electronic gear function ............................................................................................................... 12- 13
12.3.3 Near pass function ....................................................................................................................... 12- 20
12.4 Functions to limit the control ............................................................................................................... 12- 23
12.4.1 Speed limit function...................................................................................................................... 12- 23
12.4.2 Torque limit function..................................................................................................................... 12- 25
12.4.3 Software stroke limit function....................................................................................................... 12- 29
12.4.4 Hardware stroke limit function ..................................................................................................... 12- 35
12.5 Functions to change the control details.............................................................................................. 12- 37
12.5.1 Speed change function ................................................................................................................ 12- 37
12.5.2 Override function .......................................................................................................................... 12- 44
12.5.3 Acceleration/deceleration time change function ......................................................................... 12- 47
12.5.4 Torque change function ............................................................................................................... 12- 51
12.6 Absolute position system .................................................................................................................... 12- 54
12.7 Other functions .................................................................................................................................... 12- 56
12.7.1 Step function................................................................................................................................. 12- 56
12.7.2 Skip function ................................................................................................................................. 12- 61
12.7.3 M code output function................................................................................................................. 12- 64
12.7.4 Teaching function......................................................................................................................... 12- 68
12.7.5 Target position change function .................................................................................................. 12- 74
12.7.6 Command in-position function ..................................................................................................... 12- 78
12.7.7 Acceleration/deceleration processing function............................................................................ 12- 81
12.7.8 Pre-reading start function............................................................................................................. 12- 84
12.7.9 Deceleration start flag function................................................................................................... 12- 89
12.7.10 Stop command processing for deceleration stop function ..................................................... 12- 93
12.8 Servo ON/OFF .................................................................................................................................... 12- 96
12.8.1 Servo ON/OFF ............................................................................................................................. 12- 96
12.8.2 Follow up function ........................................................................................................................ 12- 97
12.9 Precautions for MR-J2M-B connection .............................................................................................. 12- 98
13. Common Functions

13- 1 to 13- 8

13.1 Outline of common functions ............................................................................................................... 1313.2 Parameter initialization function........................................................................................................... 1313.3 Execution data backup function .......................................................................................................... 1313.4 External I/O signal logic switching function ......................................................................................... 1313.5 External I/O signal monitor function .................................................................................................... 13-

A - 10

2
3
5
7
8

14. Dedicated Instructions

14- 1 to 14- 18

14.1 List of dedicated instructions ............................................................................................................... 14- 2


14.2 Interlock during dedicated instruction is executed .............................................................................. 14- 2
14.3 PSTRT1, PSTRT2, PSTRT3, PSTRT4............................................................................................... 14- 3
14.4 TEACH1, TEACH2, TEACH 3, TEACH 4 ........................................................................................... 14- 7
14.5 PFWRT................................................................................................................................................ 14- 11
14.6 PINIT.................................................................................................................................................... 14- 15
15. Troubleshooting

15- 1 to 15-106

15.1 Error and warning details..................................................................................................................... 15- 2


15.2 List of errors ......................................................................................................................................... 15- 6
15.2.1 QD75 detection error..................................................................................................................... 15- 6
15.2.2 MR-H-BN detection error ............................................................................................................. 15- 34
15.2.3 MR-J2-B detection error............................................................................................................... 15- 46
15.2.4 MR-J2S-B detection error ............................................................................................................ 15- 56
15.2.5 MR-J2-Jr detection error .............................................................................................................. 15- 66
15.2.6 MR-J2M-B detection error ........................................................................................................... 15- 76
15.3 List of warnings ................................................................................................................................... 15- 90
15.3.1 QD75 detection warning .............................................................................................................. 15- 90
15.3.2 MR-H-BN detection warning ........................................................................................................ 15- 96
15.3.3 MR-J2-B detection warning ......................................................................................................... 15- 98
15.3.4 MR-J2S-B detection warning ...................................................................................................... 15-100
15.3.5 MR-J2-Jr detection warning........................................................................................................ 15-102
15.3.6 MR-J2M-B detection warning ..................................................................................................... 15-104
15.4 LED display functions ........................................................................................................................ 15-106
Appendices

Appendix- 1 to Appendix-76

Appendix 1 Functions........................................................................................................................Appendix- 3
Appendix 1.1 Multiple CPU correspond function..........................................................................Appendix- 3
Appendix 1.2 The combination of software package for QD75 and QCPU ................................Appendix- 3
Appendix 2 Positioning data (No.1 to 600) List of buffer memory addresses.................................Appendix- 4
Appendix 3 Connection with servo amplifiers .................................................................................Appendix- 28
Appendix 3.1 Connection of SSCNET cables .............................................................................Appendix- 28
Appendix 3.2 Wiring of SSCNET cables .....................................................................................Appendix- 30
Appendix 4 Connection with external device connector .................................................................Appendix- 34
Appendix 4.1 Connector...............................................................................................................Appendix- 34
Appendix 4.2 Wiring of manual pulse generator cable ...............................................................Appendix- 36
Appendix 5 Comparisons with conventional positioning modules..................................................Appendix- 37
Appendix 5.1 Comparisons with QD75P model ..........................................................................Appendix- 37
Appendix 5.2 Comparisons with A1SD75M1/A1SD75M2/ A1SD75M3 models ........................Appendix- 38

A - 11

Appendix 6 Positioning control troubleshooting ..............................................................................Appendix- 57


Appendix 7 List of buffer memory addresses..................................................................................Appendix- 63
Appendix 8 External dimension drawing .........................................................................................Appendix- 75
INDEX

Index- 1 to Index - 10

INDEX..................................................................................................................................................... Index - 1

A - 12

About Manuals
The following manuals are also related to this product.
In necessary, order them by quoting the details in the tables below.
Related Manuals
Manual Number

Manual Name

(Model Code)

Type QD75M Positioning Module User's Manual (Hardware)


Describes the performance, specifications, Input interface, component names, and startup procedure of
the respective positioning modules: Type QD75M

IB-0300031
(1CT750)

(The manual is supplied with the module.)

GX Configurator-QP Operating Manual


Describes how to use GX Configurator-QP for the following and other purposes: creating data
(parameters, positioning data, etc.), sending the data to the module, monitoring the positioning
operations, and testing.

SH-080172
(13JU19)

(The manual is supplied with the software.)

Using This Manual


The symbols used in this manual are shown below.
Pr.
Da.
Md.
Cd.

....... Symbol indicating positioning parameter and OPR parameter item.


....... Symbol indicating positioning data, block start data and condition
data item.
....... Symbol indicating monitor data item.
....... Symbol indicating control data item.

(A serial No. is inserted in the

mark.)

Conformation to the EMC Directive


The CE logo is printed on the rating plate on the main body of the PLC that
conforms to the EMC directive and low voltage instruction.
To make this product conform to the EMC directive and low voltage instruction,
please refer to section 4.3.1 "Precautions for wiring" of the chapter 4 "Installation,
Wiring and Maintenance of the Product" and the EMC Installation Guidelines
(IB(NA)67339).
Representation of numerical values used in this manual.
Buffer memory addresses, error codes and warning codes are represented in
decimal.
X/Y devices are represented in hexadecimal.
Setting data and monitor data are represented in decimal or hexadecimal. Data
ended by "H" or "h" are represented in hexadecimal.
(Example) 10.........Decimal
10H ......Hexadecimal

A - 13

Generic Terms and Abbreviations


Unless specially noted, the following generic terms and abbreviations are used in this
manual.
Generic term/abbreviation

Details of generic term/abbreviation

PLC CPU

Generic term for PLC CPU on which QD75 can be mounted.

QD75

Generic term for positioning module QD75M1, QD75M2 and QD75M4.


The module type is described to indicate a specific module.

MR-H-BN

Servo amplifier: Abbreviation for MR-H-BN/MR-HB.

MR-J2-Jr

Servo amplifier: Abbreviation for MR-J2-03B5.

MR-J2-B

Servo amplifier: Abbreviation for MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B.

Peripheral device

Generic term for DOS/V personal computer that can run the following "GX Developer" and
"GX Configurator-QP".

GX Developer

Abbreviation for GX Developer (SW4D5C-GPPW-E or later).

GX Configurator-QP

Abbreviation for GX Configurator-QP (SW2D5C-QD75P-E or later).

Servo amplifier (drive unit) Abbreviation for SSCNET compatible servo amplifier (drive unit).
Manual pulse generator

Abbreviation for manual pulse generator (MR-HDP01) (prepared by user).

DOS/V personal computer IBM PC/AT and compatible DOS/V compliant personal computer.
Personal computer

Generic term for DOS/V personal computer.

Workpiece

Generic term for moving body such as workpiece and tool, and for various control targets.

Axis 1, axis 2, axis 3,


axis 4

Indicates each axis connected to QD75.

1-axis, 2-axis, 3-axis,


4-axis

Indicates the number of axes. (Example: 2-axis = Indicates two axes such as axis 1 and axis 2,
axis 2 and axis 3, and axis 3 and axis 1.)

OPR

Generic term for "Home position return".

OP
SSCNET

Generic term for "Home position".


(Note)

High speed synchronous communication network between QD75 and servo amplifier.
(Note): SSCNET: Servo System Controller NETwork

Component List
The table below shows the component included in respective positioning modules:
Quantity

Module name

QD75M1

QD75M1 positioning module

QD75M2

QD75M4

QD75M2 positioning module

QD75M4 positioning module

A - 14

Section 1

Section 1 Product Specifications and Handling

Section 1 is configured for the following purposes (1) to (5).


(1) To understand the outline of positioning control, and the QD75 specifications
and functions
(2) To carry out actual work such as installation and wiring
(3) To set parameters and data required for positioning control
(4) To create a PLC program required for positioning control
(5) To understand the memory configuration and data transmission process
Read "Section 2" for details on each control.

Chapter 1

Product outline .............................................................................................. 1- 1 to 1- 28

Chapter 2

System configuration .................................................................................... 2- 1 to 2-

Chapter 3

Specifications and Functions........................................................................ 3- 1 to 3- 22

Chapter 4

Installation, Wiring and Maintenance of the Product ................................... 4- 1 to 4- 16

Chapter 5

Data Used for Positioning Control ................................................................ 5- 1 to 5-162

Chapter 6

PLC Program Used for Positioning Control ................................................. 6- 1 to 6- 72

Chapter 7

Memory Configuration and Data Process .................................................... 7- 1 to 7- 20

MEMO

Chapter 1 Product Outline

The purpose and outline of positioning control using QD75 are explained in this chapter.
Reading this chapter will help you understand what can be done using the positioning
system and which procedure to use for a specific purpose.
By understanding "What can be done", and "Which procedure to use" beforehand, the
positioning system can be structured smoothly.

1.1 Positioning control ........................................................................................................1- 2


1.1.1 Features of QD75 ...........................................................................................1- 2
1.1.2 Purpose and applications of positioning control ............................................1- 5
1.1.3 Mechanism of positioning control...................................................................1- 7
1.1.4 Overview of positioning control functions.......................................................1- 8
1.1.5 Outline design of positioning system.............................................................1- 18
1.1.6 Communicating signals between QD75 and each module ..........................1- 19
1.2 Flow of system operation ............................................................................................1- 22
1.2.1 Flow of all processes .....................................................................................1- 22
1.2.2 Outline of starting...........................................................................................1- 24
1.2.3 Outline of stopping .........................................................................................1- 26
1.2.4 Outline for restarting ......................................................................................1- 27

1-1

1 PRODUCT OUTLINE

MELSEC-Q

1.1 Positioning control


1.1.1 Features of QD75
The features of the QD75 are shown below.

(1) Availability of one, two, and four axis modules


(a) One, two and four axis positioning modules are available.
They can be selected according to the PLC CPU type and the number of
required control axes. (Refer to Section 2.2.)
(b) For connecting any of the QD75 modules to the base unit, a single slot and
32 dedicated I/O channels are required.
Within the limit imposed by the maximum number of inputs and outputs
supported by the PLC CPU, up to 64 modules can be used. (Refer to
Section 3.1.)

(2) Wide variety of positioning control functions


(a) A wide variety of positioning control functions essential to any positioning
system are supported: positioning to an arbitrary position, fixed-feed
control, equal-speed control, and so on. (Refer to Section 5.3 and 9.2.)
1) Up to 600 positioning data items, including such information as
positioning addresses, control systems, and operation patterns, can be
prepared for each axis.
Using the prepared positioning data, the positioning control is
performed independently for each axis. (In addition, such controls as
interpolation involving two to four axes and simultaneous startup of
multiple axes are possible.)
2) Independent control of each axis can be achieved in linear control
mode (executable simultaneously over four axes).
Such control can either be the independent positioning control using a
single positioning data or the continuous positioning control enabled by
the continuous processing of multiple positioning data.
3) Coordinated control over multiple axes can take the form of either the
linear interpolation through the speed or position control of two to four
axes or the circular interpolation involving two axes.
Such control can either be the independent positioning control using a
single positioning data or the continuous positioning control enabled by
the continuous processing of multiple positioning data.
(b) For each positioning data, the user can specify any of the following control
systems: position control, speed control, speed-position switching control,
position-speed switching control, and so on. (Refer to Section 5.3 and 9.2.)

1-2

1 PRODUCT OUTLINE

MELSEC-Q

(c)

Continuous positioning control using multiple positioning data can be


executed in accordance with the operation patterns the user assigned to
the positioning data. (Refer to Section 5.3 and 9.1.2.)
Continuous positioning control can be executed over multiple blocks, where
each block consists of multiple positioning data. (Refer to Section 10.3.2.)

(d) OPR control is given additional features (Refer to Section 8.2.)


Four different machine OPR methods are provided: the near point dog
method, two count methods, and the data set method.
(e) Two acceleration/deceleration control methods are provided: automatic
trapezoidal acceleration/deceleration and S-pattern acceleration/
deceleration. (Refer to Section 12.7.7.)

(3) Quick startup (Refer to Section 3.1.)


A positioning operation starts up quickly taking as little as 6 ms to 7.
When operation using simultaneous start function or interpolation operation is
executed, the axes start without delay.
(Example) Axis 1 and Axis 3 are started by the
: No delay in Axis 1 and
simultaneous start function
Axis 3 start
Axis 2 and Axis 4 are started by the
: No delay in Axis 2 and
interpolation operation
Axis 4 start

(4) SSCNET makes the connection to the servo amplifier possible


(a) The QD75 can be directly connected to the servo amplifier using the
MELSERVO (Mitsubishi's servo amplifier: MR-H-BN, MR-H-BN4, MR-J2-B,
MR-J2S-B, MR-J2-Jr, MR-J2M-B) and SSCNET.
(b) Because the SSCNET cable is used to connect the QD75 and the servo
amplifier, or servo amplifiers, saving wiring can be realized. The cable
between the QD75 and servo amplifier or servo amplifiers can be extended
up to 30m.
(c)

The servo parameters can be set on the QD75 side to write or read them
to/from the servo amplifier using the SSCNET.

(d) The actual current value and error description contained in the servo can
be checked by the buffer memory of the QD75.

(5) Easy application to the absolute position system


(a) The absolute position-corresponding servo amplifier is connected to have
an application to the absolute position system.
(b) Once the OP have been established, the OPR operation can also be made
unnecessary when the power is supplied.
(c)

With the absolute position system, the data set method OPR is used to
establish the OP.

(d) When the setting unit is "degree", the absolute position system with
unlimited length feed can be configured.

1-3

1 PRODUCT OUTLINE

MELSEC-Q

(6) Control can be realized with the mechanical system input


The external inputs, such as external start, stop, and speed/position switching is
used to perform the positioning control without using the PLC program.

(7) Easy maintenance


Each QD75 positioning module incorporates the following improvements in
maintainability:
(a) Data such as the positioning data and parameters can be stored on a flash
ROM inside the QD75, eliminating the need of a battery for retaining data.
(Refer to Section 7.1.1.)
(b) Error messages are classified in more detail to facilitate the initial
troubleshooting procedure. (Refer to Section 15.1.)
(c)

The module retains 16 error messages and 16 warning messages recently


output, offering more complete error and warning histories.
(Refer to Section 5.6.1.)

(8) Support of intelligent function module dedicated instructions


Dedicated instructions such as the positioning start instruction, and teaching
instruction are provided.
The use of such dedicated instruction simplifies PLC programs.(Refer to Chapter
14.)

(9) Setups, monitoring, and testing through GX Configurator-QP


Using GX Configurator-QP, the user can control the QD75 parameters and
positioning data without having to be conscious of the buffer memory addresses.
Moreover, GX Configurator-QP has a test function which allows the user to check
the wiring before creating a PLC program for positioning control, or test operation
the QD75 using created parameters and positioning data for checking their
integrity.
The control monitor function of GX Configurator-QP allows the user to debug
programs efficiently.

1-4

1 PRODUCT OUTLINE

MELSEC-Q

1.1.2 Purpose and applications of positioning control


"Positioning" refers to moving a moving body, such as a workpiece or tool (hereinafter,
generically called "workpiece") at a designated speed, and accurately stopping it at the
target position. The main application examples are shown below.
Punch press (X, Y feed positioning)
Gear and ball screw
Y axis
servomotor

15m/min
(2000r/min)

160mm

320mm

Y axis X axis
Y axis

Press
punching

15m/min
(1875r/min)

12s

Servo
amplifier

X axis
servomotor

as the same shape at a high yield, positioning


is carried out with the X axis and Y axis
servos.
After positioning the table with the X axis

servo, the press head is positioned with the Y


axis servo, and is then punched with the
press.

X axis
Gear and rack & pinion

Press head

To punch insulation material or leather, etc.,

When the material type or shape changes, the

PLC
MELSEC-Q QD75

press head die is changed, and the positioning


pattern is changed.

Servo
amplifier
Y axis
X axis

Palletizer
Conveyor control

Using the servo for one axis, the palletizer is

Conveyor

positioned at a high accuracy.


The amount to lower the palletizer according to

Servomotor
(with brakes)

the material thickness is saved.


Position detector

G
Servo
amplifier

Reduction
gears
Ball screw

Palletizer
Unloader control

(From QD75)

PLC
MELSEC-Q
QD75

Compact machining center (ATC magazine positioning)


The ATC tool magazine for a compact

Servomotor

Servo
amplifier

The relation of the magazine's current value

and target value is calculated, and positioning


is carried out with forward run or reverse run to
achieve the shortest access time.

Tool
(12 pcs., 20 pcs.)

Positioning
pin

PLC
MELSEC-Q
12 1

11

QD75

machining center is positioned.

Coupling Reduction
gears
ATC tool
magazine

Rotation direction
for calling
11, 12, 1, 2 or 3
19
3

10

5
8

20 1 2

Current 18
17
value
16
retrieval 15
position 14

13 12 10 9
11

Rotation direction
for calling 5, 6, 7, 8, 9 or 10

<No. of tools: 12>

Rotation direction
for calling
17 to 20, 1 to 5
4
5
6
7
8

Current
value
retrieval
position

Rotation direction
for calling 7 to 16

<No. of tools: 20>

1-5

1 PRODUCT OUTLINE

MELSEC-Q

Lifter (Storage of Braun tubes onto aging rack)


During the aging process of Braun tubes,

Unloader
Loader/unloader

storage onto the rack is carried out by


positioning with the AC servo.
The up/down positioning of the lifter is carried

B conveyor

Aging rack

out with the 1-axis servo, and the horizontal


position of the aging rack is positioned with the
2-axis servo.

Lifter
C conveyor
A conveyor

Counterweight

Servo
amplifier
G2

Reduction
gears
G1

Loader

QD75

Servomotor
Servo
amplifier

Servomotor
(with brakes)

PLC MELSEC-Q

Index table (High-accuracy indexing of angle)


PLC
MELSEC-Q

The index table is positioned at a high accuracy

QD75

using the 1-axis servo.


Servo
amplifier

Digital switch

Index table

Detector
Servomotor

Worm gears

Inner surface grinder


Servomotor

The grinding of the workpiece's inner surface

Motor
IM

G
G

Servo
amplifier

the 1-axis inverter, and the rotation of the


grinding stone is controlled with the 2-axis
inverter. The workpiece is fed and ground with
the 3-axis servo.

IM

Inverter
Fix the grinding
stone, feed the
workpiece, and grind.
Operation panel

PLC
MELSEC-Q
QD75

The rotation of the workpiece is controlled with

Motor

Inverter

220VAC
60Hz

is controlled with the servo and inverter.

Workpiece
Grinding stone

a. Total feed
d. Rough grindamount (m)
ing speed (m/s)
b. Finishing
e. Fine grinding
feed amount (m)
speed (m/s)
c. Compensation
amount (m)

1-6

1 PRODUCT OUTLINE

MELSEC-Q

1.1.3 Mechanism of positioning control


In the positioning system using the QD75, various software and devices are used for
the following roles. The QD75 realizes complicated positioning control when it reads in
various signals, parameters and data and is controlled with the PLC CPU.
Stores the created program.
Creates control order and
conditions as a sequence
program.

GX Developer

The QD75 outputs the start signal and


stop signal following the stored program.
QD75 errors, etc., are detected.

PLC CPU
Outputs signals such as the start
signal, stop signal, limit signal and
control changeover signal to the QD75.

GX
Configurator
-QP

External signal
QD75 positioning
module

Issues commands by
transmitting pulses.

Manual pulse
generator

Sets the parameters and


positioning data for control.

Stores the parameter and data.

Outputs the start command for


JOG operation, etc., during test
operation with the test mode.

Outputs datas to the servo according to the


instructions from the PLC CPU, GX Configurator-QP,
external signals and manual pulse generator.

Monitors the positioning operation.

Servo
amplifier
Receives positioning commands and control
commands from QD75, and drives the motor.
Outputs the positioning data of the motor
data and etc. to the QD75 by the SSCNET.

Motor

Carries out the actual work according to commands


from the servo.

Workpiece

(Note): For QD75M1, 2 and 4, use SW2D5C-QD75P or later of the GX Configurator.

1-7

1 PRODUCT OUTLINE

MELSEC-Q

1.1.4 Overview of positioning control functions


The outline of the "overview of positioning control" and "overview of individual
positioning control and continuous positioning control", "overview of block positioning
control" and "overview of acceleration/deceleration processing control" is shown below.

Positioning control
An overview of positioning using positioning data described below.

(1) Linear control


(a) 1-axis linear control
This performs positioning from the start point address (location the axis is
presently stopped) defined on the specified axis to the specified position.
[Control using the absolute system]
1) This performs positioning from the start point address to the specified
position.
2) The start point address and the specified address determine the
movement direction.
[Example]
The following figure shows the operations when the start point address
is 5000 and the positioning address are 2000 and 8000:
Positioning when the specified
address is 2000
Positioning when the specified
address is 8000
2000

5000

8000

Start point address

[Control using the increment system]


1) This performs positioning from the specified increment of travel from the
start point address.
2) The sign of the travel increment determines the direction of travel.
For positive travel increment.Positioning in the positive direction
(direction of address increase)
For negative travel increment...Positioning in the negative direction
(direction of address decrease)
[Example]
The following figure shows the operations when the start point address
is 5000 and the travel increments are 3000 and -3000:
Positioning when the specified
address is -3000.
Positioning when the specified
address is 3000.
2000

5000

Movement direction for a negative


movement amount.

8000
Movement direction for a positive
movement amount.
Start point address

1-8

1 PRODUCT OUTLINE

MELSEC-Q
(Note)

(b) 2-axis linear interpolation control


This controls interpolation along a linear locus from the start point address
(current stop position) defined by two axes.
[Control using the absolute system]
1) This performs linear interpolation using two axes from the start point
address to the endpoint address.
2) The start point address and the specified address determine the
direction of travel.
[Example]
The operation when the start point address is 800 for axis 1 and 2000
for axis 2 and the positioning address specified to 2000 for axis 1 and
8000 for axis 2, is shown below.
Axis 1

Specified address
(8000, 2000)

2000
Start point address
(2000, 800)
800

Positioning operation

Axis 2
0

8000

2000

[Control using the increment system]


1) This performs positioning from the specified increment of travel from the
start point address.
2) The sign of the travel increment determines the direction of travel.
For positive travel increment.Positioning in the positive direction
(direction of address increase)
For negative travel increment.Positioning in the negative direction
(direction of address decrease)
[Example]
The operation when the start point address is 800 for axis 1 and 2000
for axis 2 and the positioning address specified to 1200 for axis 1 and
6000 for axis 2, is shown below.
Axis 1

End position when the travel increment


is 1200 for axis 1 and 6000 for axis 2.

2000
Start point address
(2000, 800)
800

Positioning operation

Axis 2
0

8000

2000

REMARK
(Note): The interpolation speed during linear interpolation control can be selected
from "synthesized axis" and "reference-axis speed" using the detailed
parameter 1. (Refer to the Section 5.2.3 information about setting " Pr.20
Interpolation speed designation method" of the detailed parameter 1.)
1-9

1 PRODUCT OUTLINE

MELSEC-Q

(2) Circular interpolation control (Note)


There are two types of circular interpolation controls: circular interpolation with a
specified sub point and circular interpolation with the specified center point.
(a) Circular interpolation with a specified sub point
Circular interpolation is performed using the specified endpoint address and
sub point (passing point) address.
Two methods are available: absolute system and increment system.
Forward
direction

End point
Sub point

Reverse
direction

Start point
address
Reverse
direction

Center point
(Calculated by the QD75)
Forward
direction

(b) Circular interpolation with the specified center point


Circular interpolation is performed using the specified endpoint address and
center point address.
Two methods are available: absolute system and increment system.
Also, the direction of movement can be selected from clockwise or
counterclockwise.
Forward
direction

Reverse
direction

End point

Stop position
Reverse
direction

Center point
Forward
direction

REMARK
(Note): The interpolation speed during circular interpolation control may only be set
to "synthesized speed" for the interpolation speed of the detailed parameter
1. (Refer to the Section 5.2.3 information about setting " Pr.20 Interpolation
speed designation method" of the detailed parameter 1.)

1 - 10

1 PRODUCT OUTLINE

MELSEC-Q

(3) Fixed-feed control


This performs positioning for the specified increment of travel. The fixed-feed
control includes 1-axis control and 2-axis control through linear interpolation
using the specified two axes.
Operation timing

Positioning direction
[1-axis fixed-feed control]

V
Stop position

Reverse direction

Forward direction

Movement direction for


a negative movement amount

Movement direction for


a positive movement amount

Start
t

[2-axis fixed-feed control]


Forward
direction

Positioning
direction

Travel along
axis 1
Reverse
direction

ON
Start
OFF
command

Forward
direction

Stop position

Travel along axis 2

Reverse
direction

(4) Speed control


After command is executed, control continues with the command speed until the
stop command is input.
V

ON
(By the PLC
program creation)

Positioning start OFF


signal
ON
BUSY signal

OFF

ON
Axis stop signal

OFF

1 - 11

1 PRODUCT OUTLINE

MELSEC-Q

(5) Speed-position switching control


This starts positioning under speed control, and switches to position control
according to the input of the QD75 speed-position switching signal and perform
positioning for the specified increment of travel.
V
Speed control

Position control

Specified travel
increment

Dwell time

ON
Positioning start signal

(By the PLC


program creation)

OFF

ON
BUSY signal

OFF

ON
Speed-position switching
signal (external signal)

OFF

ON
Speed-position switching
enable flag

OFF

1 - 12

1 PRODUCT OUTLINE

MELSEC-Q

Individual positioning control and continuous positioning control


The QD75 performs positioning according to the user-set positioning data, which is a
set of information comprised of the control method (position control, speed control,
speed-position switching control), positioning address, operation pattern, and so on.
Up to 600 of positioning data are assigned respectively to positioning data Nos. 1 to
600 per axis and registered to the QD75.
The operation pattern set in each positioning data by the user determines whether to
perform positioning operation with one positioning data item or to perform continuous
positioning operation with multiple positioning data items.

(1) Independent positioning control (operation pattern = 00: positioning


complete)
The operation completed upon completion of positioning for the specified
positioning data. The positioning completion of this operation pattern is also used
as the operation pattern for the last positioning data of continuous positioning and
continuous-locus positioning.
The operation when the start point address is 5000 and the positioning address
specified to 2000 and 8000.
V

Positioning complete (00)


Dwell time

t
ON
(By the PLC
program creation)

Positioning start signal OFF


ON
Positioning start
complete signal

OFF

BUSY signal

OFF

Positioning complete
signal

OFF

ON
ON

1 - 13

1 PRODUCT OUTLINE

MELSEC-Q

(2) Continuous positioning control (operation pattern = 01: positioning


continues)
The operation stops temporarily upon the completion of positioning for the
specified positioning data, and then continues with the next positioning data
number.
This is specified when performing positioning in which the direction changes
because of multiple positioning data items having consecutive positioning data
numbers.
Dwell time
Positioning continues (01)

Positioning continues (01)


Address(+)
direction
t
Address(-)
direction

Positioning
complete
(00)

V
ON

(By the PLC


program creation)

Positininig start signal OFF


ON
Positioning start
complete signal

OFF

BUSY signal

OFF

Positioning complete
signal

OFF

ON

ON

1 - 14

1 PRODUCT OUTLINE

MELSEC-Q

(3) Continuous path control (operation pattern = 11: positioning


continue)
After executing positioning using the specified positioning data, the operation
changes its speed to that of the next positioning data number and continues
positioning.
This is specified when continuously executing multiple positioning data items
having consecutive positioning data numbers at a specified speed.
V

Positioning continue (11)


Positioning
complete
(00)

Positioning continue (11)


Address(+)
direction

Dwell time

t
Address(-)
direction
V
ON
Positininig start signal

OFF

Positioning start
complete signal

OFF

BUSY signal

OFF

Positioning complete
signal

OFF

(By the PLC


program creation)

ON

ON

ON

1 - 15

1 PRODUCT OUTLINE

MELSEC-Q

Block positioning control


Block positioning is a control that continuously executes the positioning of specified
blocks. One block equivalent to a series of positioning data up to the completion of
positioning (operation pattern = 00) by Independent or continuous positioning control.
A maximum of 50 blocks per axis can be specified.
Using a one-time start command from the QCPU or external, complex positioning
control can be performed.
The block positioning control can be performed by specifying the positioning start
number and positioning start information in the buffer memory.
V

Positioning continues (01)


Positioning complete (00)

Dwell time

Positioning
complete (00)

Address(+)
direction

Positioning
complete (00)
t

Positioning
continue (11)

Address(-)
direction

Positioning
continue (11)

V
One block

One block

ON
Positininig start signal OFF
ON
Start complete signal

OFF

BUSY signal

OFF

Positioning complete
signal

OFF

ON

ON

1 - 16

One block

1 PRODUCT OUTLINE

MELSEC-Q

Overview of acceleration/deceleration processing control


Acceleration/deceleration processing for the positioning processing, manual pulsegenerator processing, OPR processing and JOG processing is performed using the
user-specified method, acceleration time and deceleration time.

(1) Acceleration/deceleration method


There are two types of acceleration and deceleration processing: the automatic
trapezoidal acceleration/deceleration processing method and S-pattern
acceleration/deceleration processing method. A detailed parameter is used to set
which method is used. The specified acceleration/deceleration method is applied
to all accelerations and decelerations when starting and completing positioning
processing, OPR processing and JOG processing, as well as when changing the
speed.
(a) Automatic trapezoidal acceleration/deceleration processing method
This is a method in which linear acceleration/deceleration is carried out
based on the acceleration time, deceleration time, and speed limit value set
by the user.
Velocity

Time

(b) S-pattern acceleration/deceleration processing method


This method reduces the load on the motor when starting and stopping.
This is a method in which acceleration/deceleration is carried out gradually,
based on the acceleration time, deceleration time, speed limit value, and
" Pr.35 S-pattern proportion" (1 to 100%) set by the user.
Velocity

Time

(2) Acceleration time, deceleration time, sudden-stop deceleration time


(a) For types each of the acceleration time and deceleration time for positioning
control can be set using basic parameters 2 and detailed parameters 2.
Acceleration time.The time elapses before the speed of 0 reaches
the limit value.
Deceleration time.The time elapses before the speed at the limit
value reaches 0.
(b) The sudden-stop deceleration time (1 to 8388608 ms) is set using the
acceleration time/deceleration time setting size selection of detailed
parameters 2.

1 - 17

1 PRODUCT OUTLINE

MELSEC-Q

1.1.5 Outline design of positioning system


The outline of the positioning system operation and design, using the QD75, is shown
below.

(1) Positioning system using QD75


PLC
CPU

QD75

Positioning command
Control command

OS
Read,
write
and
etc.

Monitor data

MR-H-BN/MR-H B/MR-J2- B/MR-J2S- B/MR-J2-Jr/MR-J2M-B

S
S
C
N
E
T
I

Interface

Positioning command
Control command
Monitor data

SSCNET

S + Positioning +
S - control
C
N
E
T

Speed
control

+
-

Current
control

+
-

Interface

Manual puse generator


A-phese/B-phese
External output signal (Refer to Section 3.3.2)
FLS
RLS
CHG
STOP
DOG

(Upper limit signal)


(Lower limit signal)
(External command signal/switching signal)
(Stop signal)
(Near-point dog signal)

Fig. 1.2 Outline of the operation of positioning system using QD75

1 - 18

Current feedback

Speed feedback
Position feedback

Inverter

Servo
motor

PLG

1 PRODUCT OUTLINE

MELSEC-Q

1.1.6 Communicating signals between QD75 and each module


The outline of the signal communication between the QD75 (positioning module) and
PLC CPU, peripheral device and servo amplifier, etc., is shown below.
(A peripheral device communicates with the QD75 via the PLC CPU to which it is
connected)
QD75
PLC CPU
Y0
X0
Y1
X1
Y8,YA,YC,YE
Y9,YB,YD,YF
Y14,Y15,Y16,Y17

PLC READY signal


QD75 READY signal
All axis servo ON signal

SSCNET

Syncronization flag

Operating information of
the servo amplifer
Positioning command,
control command
Servo parameter

Forward run JOG start signal


Reverse run JOG start signal
Execution prohibition flag

Servo
amplifer

External
interface
Y10,Y11,Y12,Y13
X14,X15,X16,X17
XC,XD,XE,XF
X10,X11,X12,X13
Y4,Y5,Y6,Y7
X4,X5,X6,X7

Positioning start signal

Manual puse generator A-phase Manual pulse

Positioning complete signal

Manual puse generator B-phase generator

BUSY signal
Start complete signal

Upper/lower limit signal

Axis stop signal

Near-point dog signal


External command signal/
switching signal

M code ON signal

Stop signal

Interface
with
PLC CPU
X8,X9,XA,XB

Error detection signal

Data write/read

Parameter write/read
Positioning data write/read
Block start data write/read

Peripherral
device
interface

Home position return operation


(Test)
JOG operation, inching operation
(Test)

Positioning operation(Test)

Operation monitor

Peripheral
device

1 - 19

External
signal

1 PRODUCT OUTLINE

QD75

MELSEC-Q
PLC CPU

The QD75 and PLC CPU communicate the following data via the base unit.
Direction
Communication

QD75

PLC CPU

Signal indicating QD75 state


QD75 READY signal
BUSY signal
and etc.

Control signal

Parameter
Positioning data
Block start data
Control data
Monitor data

Data (read/write)

PLC CPU

QD75

Signal related to commands


PLC READY signal
Various start signals
Stop signals
All axis servo ON signal
and etc.
Parameter
Positioning data
Block start data
Control data

Refer to Section 3.3 "Specifications of input/output signals with PLC CPU" for details.

QD75

Peripheral device

The QD75 and peripheral device communicate the following data via the PLC CPU:
Direction
Communication

QD75

Peripheral device

Parameter
Positioning data

Data (read/write)

Test operation

Monitor data

QD75

QD75

Parameter
Positioning data

Operation monitor

Peripheral device

OPR control start command


Positioning control start command
JOG/Inching operation start command
Teaching start command
Manual pulse generator operation
enable/disable command

Servo amplifier

The QD75 and servo amplifier communicate the following data via the SSCNET.
Direction
Communication
SSCNET

QD75

Servo amplifier

Positioning commands
Control commands
Servo parameter

1 - 20

Servo amplifier

QD75

Operating information of the servo


amplifier
Servo parameter

1 PRODUCT OUTLINE

QD75

MELSEC-Q
Manual pulse generator

The QD75 and manual pulse generator communicate the following data via the
external device connection connector.
(The manual pulse generator should be connected to an external device connection
connector for axis 1 or for axes 1 and 2.)
Direction
Communication

QD75

Manual pulse generator

Pulse signal

QD75

Manual pulse generator

QD75

Manual pulse generator A-phase


Manual pulse generator B-phase

External signal

The QD75 and external signal communicate the following data via the external
device connection connector.
Direction
Communication

QD75

External signal

External signal

QD75

Upper/lower limit signal


External command signal/switching

Control signal

signal
Stop signal
Near-point dog signal

1 - 21

1 PRODUCT OUTLINE

MELSEC-Q

1.2 Flow of system operation


1.2.1 Flow of all processes
The positioning control processes, using the QD75, are shown below.
GX Configurator-QP

QD75

Servo, etc.

PLC CPU

GX Developer

1)
Understand the functions and performance, and determine the positioning operation method
(system design)

Design

2)
Installation, wiring

3)
Setting of the:
Parameters
Positioning data
Block start data
Condition data
Servo parameter

4)
Creation of PLC
program for operation
Refer to (Note)

Preparation
5)

Writing of setting data

6)

7)

8)
Connection confirmation

Monitoring with
test operation,
and debugging
of setting data

Operation

Writing of program

Monitor

Test operation

Monitoring and
debugging of
operation
program

9)

Monitor

Actual operation

(Note)

10)

Maintenance

11)

Disposal

Maintenance

1 - 22

When not using


GX Configurator
-QP, carry out
setting, monitoring
and debugging of
the data in 3) with
GX Developer.

1 PRODUCT OUTLINE

MELSEC-Q

The following work is carried out with the processes shown on the previous page.
Details

Reference

Understand the product functions and usage methods, the configuration devices
1)
and specifications required for positioning control, and design the system.

2)

Chapter 1
Chapter 2
Chapter 3
Chapter 8 to Chapter 13

Install the QD75 onto the base unit, wire the QD75 and external connection devices
Chapter 4
(drive unit, etc.).

Chapter 5
Using GX Configurator-QP, set the parameter, servo parameters, positioning data,
Chapter 8 to Chapter 13
3) block start data and condition data required for the positioning control to be
GX Configurator-QP
executed.
Operating Manual

Using GX Developer, create the PLC program required for positioning operation.
4) (When not using GX Configurator-QP, also create the PLC program for setting
data.)
5)

6)

Write the parameters and positioning data, etc., created with GX Configurator-QP
into the QD75.

Chapter 6
GX Developer Operating

Manual
Chapter 7
GX Configurator-QP

Operating Manual

Chapter 7
Using GX Developer, write the created PLC program into the PLC CPU. (When not
GX Developer Operating
using GX Configurator-QP, also write in the PLC program for setting data.)
Manual

Carry out test operation and adjustments in the test mode to check the connection
with the QD75 and external connection device, and to confirm that the designated
7)
positioning operation is executed correctly. (Debug the set "parameters" and
"positioning data", etc.)

GX Configurator-QP

Operating Manual
Chapter 13
GX Developer Operating

Manual

Carry out test operation and adjustment to confirm that the designated positioning
GX Developer Operating
8) operation is executed correctly. (Debug the created PLC program. When not using
Manual
GX Configurator-QP, also debug the set data.
Chapter 5
Chapter 15

9)

Actually operate the positioning operation. At this time, monitor the operation state
as required. If an error or warning occurs, remedy.

GX Configurator-QP

Operating Manual
GX Developer Operating

Manual
10) Service the QD75 as required.

Chapter 4

11) Dispose of the QD75.

Chapter 4

1 - 23

1 PRODUCT OUTLINE

MELSEC-Q

1.2.2 Outline of starting


The outline for starting each control is shown with the following flowchart.
It is assumed that each module is installed, and the required system configuration,
etc., has been prepared.
Flow of starting
Installation and connection of module

Preparation
Setting of hardware

Control
functions

Major positioning control

High-level positioning
control

Position control
Speed control
Speed-position
switching control
Position-speed
switching control
Other control

Block start (Normal start)


Condition start
Wait start
Simultaneous start
Repeated start

Manual control

OPR control

JOG operation

Machine OPR control


Fast OPR control

Inching operation
Manual pulse generator operation

Positioning
parameters

Set the positioning parameters. ( Pr.1 to Pr.42 , Pr.200 , Pr.201 )

OPR
parameters

Set the OPR parameters.


( Pr.43 to Pr.57 )

Servo
parameters

Set the servo parameters. ( Pr.100 to Pr.161 )

PLC READY

Turn the PLC READY signal ON(Y0 ON)

All axis
servo ON

Turn the All axis servo ON signal(Y1 ON)

Positioning
data
Block start
data

Control data

Set the positioning data.


( Da.1 to Da.10 )
Set the block start
data.
( Da.11 to Da.19 )

Set the positioning start No. ( Cd.3 )

Set the JOG speed


( Cd.17 )

Set the positioning


starting point No.

Set the inching


movement
amount to 0.
( Cd.16 )

( Cd.4 )

Set the inching


movement
amount to 0.
( Cd.16 )

Input the start signal.

Start signal

Set the manual pulse


generator enable flag
to "1".
( Cd.21 )

Method (1) Turn ON the QD75 start signal from the


PLC CPU
Method (2) Issue the PSTRT instruction from the PLC CPU.
Method (3) Turn the QD75 external start signal ON

Control start

Operation
Control end

Stop

1 - 24

Set the manual pulse


generator 1 pulse input
magnification.
( Cd.20 )

Turn the QD75 JOG start


signal ON from the PLC
CPU

Operate the
manual pulse
generator

1 PRODUCT OUTLINE

MELSEC-Q

Setting method
: Indicates the PLC program that must be created.

<GX Configurator-QP>
Write

Set with GX Configurator-QP

Set the parameter and data for executing main function,


and the sub functions that need to be set beforehand.

QD75

<GX Developer>
Write

Create PLC program


for setting data

PLC
CPU

Write

When set with "GX Configurator-QP",


this does not need to be created.

<GX Developer>
Create PLC program for
executing main function
Create PLC program for
outputting control signals, such
as start signal, to QD75.

Write
Operation PLC program

<GX Developer>
Speed change
Current value changing
Torque limit
Restart, etc.

Create a PLC
program for the
sub functions.

1 - 25

PLC
CPU

1 PRODUCT OUTLINE

MELSEC-Q

1.2.3 Outline of stopping


Each control is stopped in the following cases.
(1)
(2)
(3)
(4)
(5)
(6)

When each control is completed normally.


When the Servo READY signal is turned OFF.
When a PLC CPU error occurs.
When the PLC READY signal is turned OFF.
When an error occurs in the QD75.
When control is intentionally stopped (Stop signal from PLC CPU turned ON, stop
signal from an external device, etc.).

The outline for the stopping process in these cases is shown below. (Excluding (1) for
normal stopping.)

Stop cause

Axis
Stop process
operation OPR control
Manual control
M code
status
Stop
Major
High-level
Manual
ON signal
after
Machine Fast positioning positioning JOG/
axis
pulse
after stop stopping
OPR
OPR control
Inching
control
generator
operation
( Md.26 ) control control
operation

Servo READY
OFF
Servo amplifier
power supply
OFF

Each No
axis change

During
error

Hardware
stroke limit
Fatal stop
upper/lower
(Stop group 1)
limit error
occurrence

Each No
axis change

During
error

Error occurs
in PLC CPU

No
change

Forced stop

Servo alarm

Servo OFF or free run


(The operation stops with dynamic brake or
electromagnetic brake.)

Emergency
stop to the
servo amplifier

Deceleration stop/sudden stop

Emergency
PLC READY All
stop
signal OFF axes
(Stop group 2)
Error in test
mode

(Select with " Pr.37

Sudden stop group1

Deceleration
stop

sudden stop selection" )

Turns
OFF

Deceleration stop/sudden stop


During
error

(Select with " Pr.38

Sudden stop group2

Deceleration
stop

sudden stop selection" )

No
change

Axis error
detection
(Error other
Relatively safe than stop
group 1 or 2) Each No
stop
axis change
(Stop group 3) Stop signal
from
peripheral
device

During
error

"Stop signal"
ON from
external
Intentional stop source
Each No
(Stop group 3) "Axis stop
axis change
signal" ON
from PLC
CPU

When
stopped
(While
waiting)

Deceleration stop/sudden stop


(Select with " Pr.39 Sudden stop group3
sudden stop selection" )

1 - 26

Deceleration
stop

1 PRODUCT OUTLINE

MELSEC-Q

Reference
Provide the emergency stop circuits external to the servo system to prevent cases
where danger may result from abnormal operation of the overall in the event of a
power supply fault or servo system failure.

1.2.4 Outline for restarting


When a stop cause has occurred during operation with position control causing the
axis to stop, positioning to the end point of the positioning data can be restarted from
the stopped position by using the " Cd.6 Restart command".
If issued during a continuous positioning or continuous path control operation, the
restart command will cause the positioning to be re-executed using the current position
(pointed by the positioning data No. associated with the moment when the movement
was interrupted) as the start point.

When " Cd.6 Restart command" is ON


(1) If the " Md.26 Axis operation status" is stopped, positioning to the end point of
the positioning data will be restarted from the stopped position regardless of
the absolute system or incremental system.
(2) When " Md.26 Axis operation status" is not stopped, the warning "Restart not
possible" (warning code: 104) will be applied, and the restart command will be
ignored.
[Example for incremental system]
(a) The restart operation when the axis 1 movement amount is 300, and the
axis 2 movement amount is 600 is shown below.
Axis 1

Axis 1

Stop position due to stop cause


Designated end
400
Start point
point position
address
200
100

Restart

Stop position due to stop cause


Stop position
400
after restart
200

Operation during
restart

100
100

300

700

Axis 2

100

300

700

Axis 2

Reference
If the positioning start signal [Y10 to Y13]/external command signal is turned ON
while the " Md.26 Axis operation status" is waiting or stopped, positioning will be
restarted from the start of the positioning start data regardless of the absolute
system or incremental system. ( : When the external command signal is set to
"External positioning start")
(Same as normal positioning.)

1 - 27

1 PRODUCT OUTLINE

MELSEC-Q

[Example for incremental system]


(a) The positioning start operation when the axis 1 movement amount is 300
and the axis 2 movement amount is 600 is shown below.
Axis 1

400

Axis 1
Stop position due to stop cause
500

Stop position due to stop cause


Designated end
Start point
point position
address

Positioning
start

200

200

100

100
100

300

700

Axis 2

1 - 28

Stop position
after restart

Operation during
positioning start
100

300

900

Axis 2

Chapter 2 System Configuration

In this chapter, the general image of the system configuration of the positioning control
using QD75, the configuration devices, applicable CPU and the precautions of configuring
the system are explained.
Prepare the required configuration devices to match the positioning control system.

2.1 General image of system .............................................................................................2- 2


2.2 Component list..............................................................................................................2- 4
2.3 Applicable system.........................................................................................................2- 6
2.4 How to check the function version and SERIAL No. ..................................................2- 8

2-1

2 SYSTEM CONFIGURATION

MELSEC-Q

2.1 General image of system


The general image of the system, including the QD75, PLC CPU and peripheral
devices is shown below.
(The Nos. in the illustration refer to the "No." in Section 2.2 "Component list".

Main base unit

Extension
cable

Positioning
module
1
CPU
module

I/O
module

USB cable
5

Extension
system

RS-232 cable
4

REMARK
1 Refer to Section "2.3 Applicable system" for the CPU modules that can be used.
2 Refer to the CPU module User's Manual for the base units that can be used.
3 For the items with , use the software package of "2" or later.
2-2

2 SYSTEM CONFIGURATION

MELSEC-Q

6
Servo
amplifer

Motor

Manual pulse generator


7
SSCNET cable
8

Machine system inputs (switches)

Cable

Upper/lower stroke
limit switch
External-command
signal/switching signal
Stop signal
Near-point dog signal
Peripheral device

Personal
computer

GX Configurator
-QP
SW D5C 3
-QD75P-E

(For details, refer to GX Configurator


-QP Operating Manual.)

2-3

2 SYSTEM CONFIGURATION

MELSEC-Q

2.2 Component list


The positioning system using the QD75 is configured of the following devices.
No.
1

Part name

Type

Remarks
QD75M

QD75M1
Positioning module QD75M2
QD75M4

Number of control axes


M: SSCNET model

GX ConfiguratorQP

SW D5C-QD75PRefer to GX Configurator-QP Operating Manual for details.


E

Personal computer

DOS/V personal
computer

(Prepared by user)
Refer to GX Configurator-QP Operating Manual for details.

QC30R2

(Prepared by user)
An RS-232 cable is needed for connecting the CPU module with a
personal computer (DOS/V).
For details, refer to GX Configurator-QP Operating Manual.

RS-232 cable

USB cable

(Prepared by user)
A USB cable is needed for connecting the CPU module with a personal
computer (DOS/V).
For details, refer to GX Configurator-QP Operating Manual.

Servo amplifier

(Prepared by user)

Manual pulse
generator

(Prepared by user)
Recommended: MR-HDP01 (Mitsubishi Electric)

SSCNET cable 1
(For connecting
between the QD75
and the servo
amplifier)

(Prepared by user)
Cables are needed to connect the QD75 with the servo amplifier.

Cable 1
(For connecting
between the QD75
and the external
device)

(Prepared by user)
Cables are needed to connect the QD75 with the external device.
(Prepare them referring to the manuals for the connected devices and
information given in 3.4.2 of this manual.)

1: The SSCNET cable connecting the QD75 and servo amplifier, external device connection connector has been
prepared. Refer to the below table.
Part name

Type

MR-J2HBUSM

SSCNET cable

Remarks
Connection between QD75M and (MR-J2-B/MR-J2S-B/MR-J2-Jr/MRJ2M)
Connection between (MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M) and (MRJ2-B/MR-J2S-B/MR-J2-Jr/MR-J2M).
(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-J2CN1: connector set (sold separately)

Connection between QD75M/MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M


and MR-H-BN/MR-H-BN4.
MR-J2HBUSM-A
(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-J2CN1-A: connector set (sold separately)
MR-HBUSM

Applicable connector

Connection between MR-H-BN/MR-H-BN4 and MR-H-BN/MR-H-BN4


(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-HBCNS: connector set (sold separately)
A6CON1, A6CON2, A6CON3, A6CON4 (sold separately)

Applicable wire size

0.3 mm (when A6CON1and A6CON4 are used), AWG#24 to 28 (when A6CON2 is used),
AWG#28 (twisted)/AWG#30 (single wire) (when A6CON3 is used)
(Note): The overall extension of the SSCNET cable is up to 30m.

2-4

2 SYSTEM CONFIGURATION

MELSEC-Q

Specifications of recommended manual pulse generator


Item

Specification

Model name

MR-HDP01

Pulse resolution

25PLS/rev (100 PLS/rev after magnification by 4)

Output method

Voltage-output (power supply voltage -1V or more),


Output current Max. 20mA

Power supply voltage

4.5 to 13.2VDC

Current consumption

60mA

Life time

100 revolutions (at 200r/min)


Radial load: Max. 19.6N

Permitted axial loads

Thrust load: Max. 9.8N

Operation temperature

-10 to 60C (14 to 140F )

Weight

0.4 (0.88) [kg(lb)]

Number of max. revolution

Instantaneous Max. 600r/min. normal 200r/min

Pulse signal status

2 signals: A phase, B: phase, 90 phase difference

Friction torque

0.1N/m (at 20C (68F))

2-5

2 SYSTEM CONFIGURATION

MELSEC-Q

2.3 Applicable system


The QD75 can be used in the following system.

(1) Applicable modules and the number of installable modules


The following table indicates the CPU modules and network modules (for remote
I/O station) usable with the QD75 and the number of installable modules.
Applicable modules

Number of installable modules

Q00JCPU

Remarks

Max. 16 modules

( 1)
Q00CPU
Max. 24 modules
Q01CPU
Q02CPU
CPU
Q02HCPU
Installable in the Q mode
module
Max. 64 modules
only
Q06HCPU
Q12HCPU
( 1)
Q25HCPU
Q12PHCPU
Max. 64 modules
( 1)
Q25PHCPU
QJ72LP25-25
Network
QJ72BR15
MELSECNET/H remote I/O
Max. 64 modules
module
station ( 2)
QJ72LP25G
QJ72LP25GE
1 Refer to the User's Manual (Function Explanation, Program Fundamentals) of the CPU
module used.
2 Refer to the Q Corresponding MELSECNET/H Network System Reference Manual
(Remote I/O Network).

(2) Usable base unit


The QD75 can be installed in any of the I/O slots ( 3) of a base unit.
When installing the QD75, always consider the power supply capacity since a
shortage of the power supply capacity may occur depending on the combination
with the other installed module and the number of installed module.
3 Within the I/O point range of the CPU module and network module (for remote
I/O station).

(3) Compatibility with Multiple PLC system


When using the QD75 in a Multiple PLC system, first refer to the QCPU (Q mode)
User's Manual (Function Explanation, Program Fundamentals).

2-6

2 SYSTEM CONFIGURATION

MELSEC-Q

(4) Supported software packages


The following table lists the compatibility between the systems using the QD75 and
the software packages. GX Developer is required for use of the QD75.
Software version
GX Developer
GX Configurator-QP
Single PLC
system
Q00J/Q00/Q01CPU
Multiple PLC
system
Single PLC
system
Q02/Q02H/Q06H/
Q12H/Q25HCPU
Multiple PLC
system
Single PLC
system
Q12PH/Q25PHCPU
Multiple PLC
system
For use on MELSECNET/H remote
I/O station

2-7

Version 7 or more
Version 8 or more
Version 2.10L or more
Version 4 or more
Version 6 or more

Version 7.10L or more

Version 2.13P or
more

Version 6 or more

Version 2.10L or more

2 SYSTEM CONFIGURATION

MELSEC-Q

2.4 How to check the function version and SERIAL No.


The function version and the SERIAL No. of the QD75 can be checked in the following
methods.
[1] Method using the rated plate on the module side face
[2] Method using the software

[1] Method using the rated plate on the module side face
Check the alphabet of "SERIAL".

SERIAL No. (The first six digits)


Function version
027510

[2] Method using the software


Check the alphabet at the end of "Product information" displayed on System
1
monitor "Module's Detailed Information" of GX Developer
or on "OS
2
information" of GX Configurator-QP .
<GX Developer display screen>

<GX Configurator-QP display screen>

SERIAL No.
Function version

1: This check can be made using the version of SW4D5C-GPPW-E or more. For details, refer
to GX Developer Operating Manual.
2: For details, refer to GX Configurator-QP Operating Manual.

2-8

Chapter 3 Specifications and Functions


3

The various specifications of the QD75 are explained in this chapter.


The "General specifications", "Performance specifications", "List of functions",
"Specifications of input/output signals with PLC CPU", and the "Specifications of
input/output interfaces with external devices", etc., are described as information required
when designing the positioning system.
Confirm each specification before designing the positioning system.

3.1 Performance specifications ..........................................................................................3- 2


3.2 List of functions ............................................................................................................3- 4
3.2.1

QD75 control functions ...................................................................................3- 4

3.2.2

QD75 main functions ......................................................................................3- 6

3.2.3

QD75 sub functions and common functions..................................................3- 8

3.2.4

Combination of QD75 main functions and sub functions .............................3- 12

3.3 Specifications of input/output signals with PLC CPU.................................................3- 14


3.3.1

List of input/output signals with PLC CPU ....................................................3- 14

3.3.2

Details of input signals (QD75

3.3.3

Details of output signals (PLC CPU

PLC CPU) ................................................3- 15


QD75)...............................................3-17

3.4 Specifications of input/output interfaces with external devices..................................3- 18


3.4.1

Electrical specifications of input signals ........................................................3- 18

3.4.2

Signal layout for external device connection connector ...............................3- 19

3.4.3

List of input signal details...............................................................................3- 20

3.4.4

Interface internal circuit..................................................................................3- 21

3.5 External circuit design .................................................................................................3- 22

3-1

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.1 Performance specifications


Model
Item
No. of control axes
Interpolation function
Control system
Control unit
Positioning data
Backup

Positioning system

Positioning range

Positioning

Speed command
Acceleration/
deceleration process
Acceleration/
deceleration time
Sudden stop
deceleration time

QD75M1

QD75M2

1 axis

2 axes

QD75M4

4 axes
2-, 3-, or 4-axis linear
2-axis linear interpolation
None
interpolation
2-axis circular interpolation
2-axis circular interpolation
PTP (Point To Point) control, path control (both linear and arc can be set), speed control, speedposition switching control, position-speed switching control
mm, inch, degree, PLS
600 data (positioning data Nos. 1 to 600)/axis
(Can be set with peripheral device or PLC program.)
Parameters, positioning data, and block start data can be saved on flash ROM
(battery-less backup)
PTP control:
Incremental system/absolute system
Speed-position switching control: Incremental system/absolute system 1
Position-speed switching control: Incremental system
Path control:
Incremental system/absolute system
In absolute system
214748364.8 to 214748364.7 (m)
21474.83648 to 21474.83647 (inch)
0 to 359.99999 (degree)
2147483648 to 2147483647 (PLS)
In incremental system
214748364.8 to 214748364.7 (m)
21474.83648 to 21474.83647 (inch)
21474.83648 to 21474.83647 (degree)
2147483648 to 2147483647 (PLS)
In speed-position switching control (INC mode) / position-speed switching control
0 to 214748364.7 (m)
0 to 21474.83647 (inch)
0 to 21474.83647 (degree)
0 to 2147483647 (PLS)
In speed-position switching control (ABS mode) 1
0 to 359.99999 (degree)
0.01 to 20000000.00 (mm/min)
0.001 to 2000000.000 (inch/min)
0.001 to 2000000.000 (degree/min)
1 to 10000000 (PLS/s)
Automatic trapezoidal acceleration/deceleration, S-pattern acceleration/deceleration
1 to 8388608 (ms)
Four patterns can be set for each of acceleration time and deceleration time
1 to 8388608 (ms)

1: In speed-position switching control (ABS mode), the control unit available is "degree" only. (For details, refer to "Section 9.2.17 Speedposition switching control (ABS mode)".

3-2

3 SPECIFICATIONS AND FUNCTIONS

Model

MELSEC-Q

QD75M1

Item

QD75M2

1-axis linear control


1-axis speed control
2-axis linear interpolation control (Composite speed)
2-axis linear interpolation control (Reference axis speed)
2-axis circular interpolation control
2-axis speed control
Starting time (ms) 2
3-axis linear interpolation control (Composite speed)
3-axis linear interpolation control (Reference axis speed)
3-axis speed control
4-axis linear interpolation control
4-axis speed control
External wiring connection system 40-pin connector

QD75M4
6 Factors in starting time extension
6 The following times will be added to
7 the starting time in the described
7 conditions:
7 S-pattern acceleration/
deceleration is selected: 0.5
6
Other axis is in
7
operation:
1.5
7
During continuous
6
positioning control:
0.2
7 During continuous path
7
control:
1.0

Applicable wire size

0.3 mm (when A6CON1 and A6CON4 are used), AWG#24 to 28 (when A6CON2 is used),
AWG#28 (twisted)/AWG#30 (single wire) (when A6CON3 is used)

Applicable connector for external


device

A6CON1, A6CON2, A6CON3, A6CON4 (sold separately)

SSCNET cable

MR-HBUSM

Connection between MR-H-BN/MR-H-BN4 and MR-H-BN/MR-H-BN4


(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-HBCNS: connector set (sold separately)

MR-J2HBUSM

Connection between QD75M and (MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B)


Connection between (MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B) and (MR-J2B/MR-J2S-B/MR-J2-Jr/MR-J2M-B).
(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-J2CN1: connector set (sold separately)

Connection between QD75M/MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B and


MR-H-BN/MR-H-BN4.
MR-J2HBUSM-A
(0.5m(1.64ft.), 1m(3.28ft.), 5m(16.4ft.) )
MR-J2CN1-A: connector set (sold separately)
SSCNET cable over all length (m)
30
Internal current consumption
QD75M1 : 0.40A
QD75M2 : 0.40A
QD75M4 : 0.40A
(5VDC)
Flash ROM write count
Max. 100000 times
No. of occupied I/O points (points) 32 (I/O assignment: 32 points for intelligent function module)
Outline dimensions (mm(inch))
98 (3.86) (H) 27.4 (1.08) (W) 90 (3.54) (D)
Weight (kg)
0.15
0.15
0.16
2: Using the "Pre-reading start function", the virtual start time can be shortened. (For details, refer to "Section 12.7.8 Pre-reading start
function".

3-3

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.2 List of functions


3.2.1 QD75 control functions
The QD75 has several functions. In this manual, the QD75 functions are categorized
and explained as follows.

Main functions
(1) OPR control
"OPR control" is a function that established the start point for carrying out
positioning control, and carries out positioning toward that start point. This is
used to return a workpiece, located at a position other than the OP when the
power is turned ON or after positioning stop, to the OP. The "OPR control" is
preregistered in the QD75 as the "Positioning start data No. 9001 (Machine
OPR)", and "Positioning start data No. 9002 (Fast OPR). (Refer to Chapter 8
"OPR Control".)
(2) Major positioning control
This control is carried out using the "Positioning data" stored in the QD75.
Positioning control, such as position control and speed control, is executed by
setting the required items in this "positioning data" and starting that positioning
data. An "operation pattern" can be set in this "positioning data", and with this
whether to carry out control with continuous positioning data (ex.: positioning
data No. 1, No. 2, No. 3, ...) can be set. (Refer to Chapter 9 "Major Positioning
Control".)
(3) High-level positioning control
This control executes the "positioning data" stored in the QD75 using the
"block start data". The following types of applied positioning control can be
carried out.

Random blocks, handling several continuing positioning data items as


"blocks", can be executed in the designated order.
"Condition judgment" can be added to position control and speed control.
The operation of the designated positioning data No. that is set for multiple
axes can be started simultaneously. (Pulses are output simultaneously to
multiple servos.)
The designated positioning data can be executed repeatedly, etc.,
(Refer to Chapter 10 "High-level Positioning Control".)
(4) Manual control
By inputting a signal into the QD75 from an external source, the QD75 will
output a random pulse train and carry out control. Use this manual control to
move the workpiece to a random position (JOG operation), and to finely adjust
the positioning (inching operation, manual pulse generator operation), etc.
(Refer to Chapter 11 "Manual Control".)

Sub functions
When executing the main functions, control compensation, limits and functions can
be added. (Refer to Chapter 12 "Control Sub Functions".)

Common functions
Common control using the QD75 for "parameter initialization" or "backup of
execution data" can be carried out. (Refer to Chapter 13 "Common Functions".)

3-4

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Main functions

OPR control

Sub functions

Control registered in QD75


(Functions characteristic to
machine OPR)
OPR retry function

[Positioning start No.]


[9001]

Machine OPR

[9002]

Fast OPR

OP shift function
<Functions that compensate
control>
Backlash compensation function

Major positioning control

Control using "Positioning data"

<Control system>

Position control

Speed control

Electronic gear function


Near pass function

1-axis linear control


2-, 3-, or 4-axis linear
interpolation control
1-axis fixed-feed
control
2-, 3-, or 4-axis fixed-feed
control
2-axis circular interpolation
control
1-axis linear control
2-axis linear interpolation control
3-axis linear interpolation control
4-axis linear interpolation control

<Operation
pattern>
Independent
positioning control
(Positioning complete)
Continuous
positioning control

Position-speed switching control


Current value changing,
NOP instruction
JUMP instruction,
LOOP to LEND

Major positioning
control

[Block start data]

[Positioning start No.]


[9004]

Manual control

Block start (Normal start)


Condition start
Wait start
Simultaneous start
Repeated start
(FOR loop)
Repeated start
(FOR condition)
Multiple axes
simultaneous start
control

Control with signals input from external source

[Positioning start signal]


JOG start signal ON
Pulse input from manual
pulse generator

Hardware stroke limit function

<Absolute position system>

Control using "positioning data"


+ "Block start data"

High-level positioning control

Software stroke limit function

<Functions that change


control details>
Speed change function
Override function
Acceleration/deceleration
time change function
Torque change function

Continuous path
control

Speed-position switching control

Other control

<Functions that limit control>


Speed limit function
Torque limit function

JOG operation, Inching operation


Manual pulse generator
operation

<Other functions>
Step function
Skip function
Continuous operation
interrupt function
M code output function
Teaching function
Target position change
function
Command in-position
function
Acceleration/deceleration
processing function
Pre-reading start function
Deceleration start flag
function
Stop command processing
for deceleration stop function
Follow up function

Common functions

Parameter initialization function

Execution data backup function

External I/O signal monitor function

3-5

External I/O signal logic switching function

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.2.2 QD75 main functions


The outline of the main functions for positioning control with the QD75 is described
below. (Refer to "Section 2" for details on each function.)
Details

Reference
section

Machine OPR control

Mechanically establishes the positioning start point using


a near-point dog or stopper. (Positioning start No. 9001)

8.2

Fast OPR control

Positions a target to the OP address ( Md.21 Machine


feed value) stored in the QD75 using machine OPR.
(Positioning start No. 9002)

8.3

OPR control

Main functions

Linear control
(1-axis linear control)
(2-axis linear interpolation control)
(3-axis linear interpolation control)
(4-axis linear interpolation control)
Fixed-feed control
Position
control (1-axis fixed-feed control)
(2-axis fixed-feed control)
(3-axis fixed-feed control)
(4-axis fixed-feed control)

Major positioning control

2-axis circular interpolation control

Speed
control

Linear control
(1-axis linear control)
(2-axis linear interpolation control)
(3-axis linear interpolation control)
(4-axis linear interpolation control)

Speed-position switching control

Position-speed switching control

Current value changing

Other
control
NOP instruction
JUMP instruction
LOOP
LEND

Positions a target using a linear path to the address set in


the positioning data or to the position designated with the
movement amount.
Positions a target by the movement amount designated
with the amount set in the positioning data.
(With fixed-feed control, the" Md.20 Current feed value"
is set to "0" when the control is started. With
2-, 3-, or 4-axis fixed-feed control, the fixed-feed is fed
along a linear path obtained by interpolation.)
Positions a target using an arc path to the address set in
the positioning data, or to the position designated with the
movement amount, sub point or center point.

Continuously outputs the command corresponding to the


command speed set in the positioning data.

First, carries out speed control, and then carries out


position control (positioning with designated address or
movement amount) by turning the "speed-position
switching signal" ON.
First, carries out position control, and then carries out
speed control (continuous output of the command
corresponding to the designated command speed) by
turning the "position-speed switching signal" ON.
Changes the Current feed value ( Md.20 ) to the address
set in the positioning data.
The following two methods can be used.
(The machine feed value cannot be changed.)
Current value changing using positioning data
Current value changing using current value changing
start No. (No. 9003)
No execution control system. When NOP instruction is
set, this instruction is not executed and the operation of
the next data is started.
Unconditionally or conditionally jumps to designated
positioning data No.
Carries out loop control with repeated LOOP to LEND.
Returns to the beginning of the loop control with repeated
LOOP to LEND.

3-6

9.2.2
9.2.3
9.2.4
9.2.5
9.2.6
9.2.7
9.2.8
9.2.9
9.2.10
9.2.11
9.2.12
9.2.13
9.2.14
9.2.15
9.2.16
9.2.17

9.2.18

9.2.19

9.2.20
9.2.21
9.2.22
9.2.23

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Details

Reference
section

Block start (Normal start)

With one start, executes the positioning data in a random block


with the set order.

10.3.2

Condition start

Carries out condition judgment set in the "condition data" for


the designated positioning data, and then executes the "block
start data".
When the condition is established, the "block start data" is
executed. When not established, that "block start data" is
ignored, and the next point's "block start data" is executed.

10.3.3

Wait start

Carries out condition judgment set in the "condition data" for


the designated positioning data, and then executes the "block
start data".
When the condition is established, the "block start data" is
executed. When not established, stops the control until the
condition is established. (Waits.)

10.3.4

Simultaneous start

Simultaneously executes the positioning data having the No.


for the axis designated with the "condition data". (Outputs
pulses at the same timing.)

10.3.5

Repeated start (FOR loop)

Repeats the program from the block start data set with the
"FOR loop" to the block start data set in "NEXT" for the
designated No. of times.

10.3.6

Repeated start (FOR condition)

Repeats the program from the block start data set with the
"FOR condition" to the block start data set in "NEXT" until the
conditions set in the "condition data" are established.

10.3.7

Multiple axes simultaneous start


control

Starts the operation of multiple axes simultaneously according


to the pulse output level.
(Positioning start No. 9004, same as the "simultaneous start"
above)

10.5

JOG operation

Outputs a pulse to servo amplifier while the JOG start signal is


ON.

11.2

Inching operation

Outputs pulses corresponding to minute movement amount by


manual operation to servo amplifier.
(Performs fine adjustment with the JOG start signal.)

11.3

Manual pulse generator operation

Outputs pulses commanded with the manual pulse generator to


servo amplifier. (Carry out fine adjustment, etc., at the pulse
level.)

11.4

Manual control

High-level positioning control

Main functions

With the "major positioning control" ("high-level positioning control"), whether or not to
continuously execute the positioning data can be set with the "operation pattern".
Outlines of the "operation patterns" are given below.
Da.1 Operation pattern

Details

Independent positioning control


(positioning complete)

When "independent positioning control" is set for the operation


pattern of the started positioning data, only the designated
positioning data will be executed, and then the positioning will
end.

Continuous positioning control

When "continuous positioning control" is set for the operation


pattern of the started positioning data, after the designated
positioning data is executed, the program will stop once, and
then the next following positioning data will be executed.

Continuous path control

When "continuous path control" is set for the operation pattern


of the started positioning data, the designated positioning data
will be executed, and then without decelerating, the next
following positioning data will be executed.

3-7

Reference
section

9.1.2

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.2.3 QD75 sub functions and common functions


Sub functions
The functions that assist positioning control using the QD75 are described below.
(Refer to Section 2 for details on each function.
Sub function

Functions
characteristic
to machine
OPR

Details

OPR retry function

OP shift function
Backlash compensation
function

Functions that
compensate
Electronic gear function
control

Near pass function

Speed limit function

This function retries the machine OPR with the upper/lower


limit switches during OPR. This allows machine OPR to be
carried out even if the axis is not returned to before the nearpoint dog with JOG operation, etc.
After returning to the machine OP, this function compensates
the position by the designated distance from the machine OP
position and sets that position as the OP address.
This function compensates the mechanical backlash. Feed
pulses equivalent to the set backlash amount are output each
time the movement direction changes.
By setting the movement amount per pulse, this function can
freely change the machine movement amount per commanded
pulse.
When the movement amount per pulse is set, a flexible
positioning system that matches the machine system can be
structured.
This function suppresses the machine vibration when the
speed changes during continuous path control in the
interpolation control.
If the command speed exceeds " Pr.8 Speed limit value"
during control, this function limits the commanded speed to

Reference
section
12.2.1

12.2.2

12.3.1

12.3.2

12.3.3

12.4.1

within the " Pr.8 Speed limit value" setting range.

Functions that Torque limit function


limit control
Software stroke limit
function
Hardware stroke limit
function

Speed change function

If the torque generated by the servomotor exceeds " Pr.17


Torque limit setting value" during control, this function limits the
generated torque to within the " Pr.17 Torque limit setting
value" setting range.
If a command outside of the upper/lower limit stroke limit
setting range, set in the parameters, is issued, this function will
not execute positioning for that command.
This function carries out deceleration stop with the limit switch
connected to the QD75 external device connector.
This function changes the speed during positioning.
Set the new speed in the speed change buffer memory
( Cd.14 New speed value), and change the speed with the

12.4.2

12.4.3
12.4.4

12.5.1

Speed change request ( Cd.15 ).


Functions that
change control
Override function
details
Acceleration/deceleration
time change function
Torque change function
Absolute position system

This function changes the speed within a percentage of 1 to


300% during positioning. This is executed using " Cd.13
Positioning operation speed override".
This function changes the acceleration/deceleration time during
speed change.
This function changes the "torque limit value" during control.
This function restores the absolute position.

12.5.2

12.5.3
12.5.4
12.6

1: The near pass function is featured as standard and is valid only for position control. It cannot be set to be invalid with parameters.

3-8

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Details

Reference
section

Step function

This function temporarily stops the operation to confirm the


positioning operation during debugging, etc.
The operation can be stopped at each "automatic deceleration"
or "positioning data".

12.7.1

Skip function

This function stops (decelerates to a stop) the positioning being


executed when the skip signal is input, and carries out the next
positioning.

12.7.2

M code output function

This function issues a command for a sub work (clamp or drill


stop, tool change, etc.) corresponding to the M code No.
(0 to 65535) that can be set for each positioning data.

12.7.3

Sub function

Teaching function

This function stores the address positioned with manual control


into the positioning address having the designated positioning

12.7.4

data No. ( Cd.39 ).


Target position change
function

This function changes the target position during positioning.


Position and speed can be changed simultaneously.

12.7.5

At each automatic deceleration, this function calculates the


remaining distance for the QD75 to reach the positioning stop
position. When the value is less than the set value, the
"command in-position flag" is set to "1".
When using another auxiliary work before ending the control,
use this function as a trigger for the sub work.

12.7.6

Acceleration/deceleration
process function

This function adjusts the control acceleration/deceleration.

12.7.7

Continuous operation
interrupt function

This function interrupts continuous operation. When this


request is accepted, the operation stops when the execution of
the current positioning data is completed.

6.5.4

Pre-reading start function

This function shortens the virtual start time.

12.7.8

Deceleration start flag


function

Function that turns ON the flag when the constant speed


status or acceleration status switches to the deceleration
status during position control, whose operation pattern is
"Positioning complete", to make the stop timing known.

12.7.9

Other functions Command in-position


function

Stop command processing


Function that selects a deceleration curve when a stop cause
for deceleration stop
occurs during deceleration stop processing to speed 0.
function

12.7.10

This function monitors the motor rotation amount with the servo
turned OFF, and reflects it on the current feed value.

12.8.2

Follow up function

3-9

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Common functions
The outline of the functions executed as necessary are described below.
(Refer to Section 2 for details on each function.)
Common functions

Details

Reference
section

Parameter initialization function

This function returns the "parameters" stored in the QD75


buffer memory and flash ROM to the default values.
The following two methods can be used.
1) Method using PLC program
2) Method using GX Configurator-QP

13.2

Execution data backup function

This functions stores the "setting data", currently being


executed, into the flash ROM.
1) Method using PLC program
2) Method using GX Configurator-QP

13.3

External I/O signal logic switching function

This function switches I/O signal logic according to externally


connected devices.
This function enables the use of the system that does not use b
(N.C.)-contact signals, such as Upper/lower limit signal, by
setting parameters to positive logic.

13.4

External I/O signal monitor function

This function monitors the external I/O signal monitor


information in the module's detailed information which can be
displayed on the system monitor of GX Developer 1.

13.5

1: Usable on GX Developer (SW6D5C-GPPW-E or later).

3 - 10

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

MEMO

3 - 11

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.2.4 Combination of QD75 main functions and sub functions


With positioning control using the QD75, the main functions and sub functions can be
combined and used as necessary. A list of the main function and sub function
combinations is given below.

OPR control

OP shift function

Combination with operation


pattern. 1

Main functions

Functions characteristic
to machine OPR

OPR retry function

Sub functions

Machine OPR control


Fast OPR control
1-axis linear control
2-, 3-, or 4-axis linear
interpolation control

Position control

1-axis fixed-feed
control

(Continuous path control


cannot be set)

2-, 3-, or 4-axis fixedfeed control


(interpolation)

(Continuous path control


cannot be set)

2-axis circular
interpolation control
Major positioning
control
Speed control (1- to 4-axis)

(Only independent positioning


control can be set)

Speed-position switching control

(Continuous path control


cannot be set)

Position-speed switching control

(Only independent positioning


control can be set)

Current value changing


Other control

(Continuous path control


cannot be set)

NOP instruction
JUMP instruction
LOOP to LEND

Manual control

JOG operation, inching operation


Manual pulse generator operation

: Always combine, : Combination possible, : Combination limited, : Combination not possible


1 The operation pattern is one of the "positioning data" setting items.
2 The near pass function is featured as standard and is valid only for setting continuous path control for position control.
3 Invalid during creep speed.
4 Invalid during continuous path control.
5 Inching operation does not perform acceleration/deceleration processing.
6 Valid for the reference axis only.
7 Valid for only the case where a deceleration start is made during position control.
8 Disabled for a start of positioning start No. 9003.

3 - 12

3 - 13

3
4
6

REMARK

The "common functions" are functions executed as necessary. (These are not combined

"High-level positioning control" is a control used in combination with the "major positioning

with the control.)

control". For combinations with the sub functions, refer to the combinations of the "major
positioning control" and sub functions.
Stop command
processing for
deceleration stop function

Deceleration start flag


function

Pre-reading start function

Acceleration/deceleration
process function

Command in-position
function

Functions that change


control details

Target position change


function

Teaching function

M code output function

Skip function

Step function

Torque change function

Acceleration/ deceleration
time change function

Override function

Functions that limit


control

Speed change function

Hardware stroke limit


function

Software stroke limit


function

Torque limit function

Functions that
compensate
control

Speed limit function

Near pass function

Electronic gear function

Backlash compensation
function

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Other functions

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.3 Specifications of input/output signals with PLC CPU


3.3.1 List of input/output signals with PLC CPU
The QD75 uses 32 input points and 32 output points for exchanging data with the PLC
CPU.
The input/output signals when the QD75 is mounted in slot No. 0 of the main base unit
are shown below.
Device X refers to the signals input from the QD75 to the PLC CPU, and device Y
refers to the signals output from the PLC CPU to the QD75.
Signal direction: QD75 PLC CPU
Device No.
Signal name
X0
QD75 READY
X1
Synchronization flag
X2
Use prohibited
X3
X4
Axis 1
X5
Axis 2
M code ON
X6
Axis 3
X7
Axis 4
X8
Axis 1
X9
Axis 2
Error detection
XA
Axis 3
XB
Axis 4
XC
Axis 1
XD
Axis 2
BUSY
XE
Axis 3
XF
Axis 4
X10
Axis 1
X11
Axis 2
Start complete
X12
Axis 3
X13
Axis 4
X14
Axis 1
X15
Axis 2
Positioning complete
X16
Axis 3
X17
Axis 4
X18
X19
X1A
X1B
Use prohibited
X1C
X1D
X1E
X1F

Signal direction: PLC CPU QD75


Device No.
Signal name
Y0
PLC READY
Y1
All axis servo ON
Y2
Use prohibited
Y3
Y4
Axis 1
Y5
Axis 2
Axis stop
Y6
Axis 3
Y7
Axis 4
Y8
Axis 1
Forward run JOG start
Y9
Axis 1
Reverse run JOG start
YA
Axis 2
Forward run JOG start
YB
Axis 2
Reverse run JOG start
YC
Axis 3
Forward run JOG start
YD
Axis 3
Reverse run JOG start
YE
Axis 4
Forward run JOG start
YF
Axis 4
Reverse run JOG start
Y10
Axis 1
Y11
Axis 2
Positioning start
Y12
Axis 3
Y13
Axis 4
Y14
Axis 1
Y15
Axis 2
Execution prohibition flag
Y16
Axis 3
Y17
Axis 4
Y18
Y19
Y1A
Y1B
Use prohibited
Y1C
Y1D
Y1E
Y1F

Important
[Y2 to Y3], [Y18 to Y1F], [X2, X3], and [X18 to X1F] are used by the system, and cannot be
used by the user.
If these devices are used, the operation of the QD75 will not be guaranteed.

3 - 14

3 SPECIFICATIONS AND FUNCTIONS

3.3.2 Details of input signals (QD75

MELSEC-Q

PLC CPU)

The ON/OFF timing and conditions of the input signals are shown below.
Device
Signal name
Details
No.
X0 QD75 READY
ON: READY
When the PLC READY signal [Y0] turns from OFF to ON, the parameter setting
OFF: Not READY/ range is checked. If no error is found, this signal turns ON.
Watch dog When the PLC READY signal [Y0] turns OFF, this signal turns OFF.
timer error When watch dog timer error occurs, this signal turns OFF.
This signal is used for interlock in a PLC program, etc.
ON
PLC READY signal [Y0]

OFF
ON

QD75 READY signal [X0] OFF

X1

Synchronization
flag

OFF: Module
access
disabled
ON: Module
access
enabled
M code ON OFF: M code is
not set
ON: M code is
set

X4
X5
X6
X7

Axis 1
Axis 2
Axis 3
Axis 4

After the PLC is turned ON or the CPU module is reset, this signal turns ON if the
access from the CPU module to the QD75 is possible.
When "Asynchronous" is selected in the module synchronization setting of the CPU
module, this signal can be used as interlock for the access from a PLC program to
the QD75.
In the WITH mode, this signal turns ON when the positioning data operation is
started. In the AFTER mode, this signal turns ON when the positioning data
operation is completed.
This signal turns OFF with the " Cd.7 M code OFF request".
When M code is not designated (when" Da.10 M code" is "0"), this signal will remain

X8
X9
XA
XB
XC
XD
XE
XF

Axis 1 Error
Axis 2 detection
Axis 3
Axis 4
Axis 1 BUSY 1
Axis 2
Axis 3
Axis 4

OFF: No error
ON: Error
occurrence
OFF: Not BUSY
ON: BUSY

OFF.
With using continuous path control for the positioning operation, the positioning will
continue even when this signal does not turn OFF. However, a warning will occur.
(Warning code: 503)
When the PLC READY signal [Y0] turns OFF, the M code ON signal will also turn
OFF.
If operation is started while the M code is ON, an error will occur.
This signal turns ON when an error listed in Section 15.1 occurs, and turns OFF
when the error is reset on " Cd.5 Axis error rest".

This signal turns ON at the start of positioning, OPR or JOG operation. It turns OFF
when the " Da.9 Dwell time" has passed after positioning stops. (This signal
remains ON during positioning.) This signal turns OFF when the positioning is
stopped with step operation.
During manual pulse generator operation, this signal turns ON while the " Cd.21
Manual pulse generator enable flag" is ON.
This signal turns OFF at error completion or positioning stop.

X10
X11
X12
X13

Axis 1 Start
Axis 2 complete
Axis 3
Axis 4

OFF: Start
incomplete
ON: Start
complete

This signal turns ON when the positioning start signal turns ON and the QD75 starts
the positioning process.
(The start complete signal also turns ON during OPR control.)
ON

Positioning start signal [Y10]

OFF

Start complete signal [X10]

OFF

ON

X14
X15
X16
X17

Axis 1 Positioning
Axis 2 complete
Axis 3 2
Axis 4

OFF: Positioning
incomplete
ON: Positioning
complete

This signal turns ON for the time set in " Pr.40 Positioning complete signal output
time" from the instant when the positioning control for each positioning data No. is
completed.
(It does not turn ON when " Pr.40 Positioning complete signal output time" is "0".)
If positioning (including OPR), JOG/Inching operation, or manual pulse generator
operation is started while this signal is ON, the signal will turn OFF.
This signal will not turn ON when speed control or positioning is canceled midway.

3 - 15

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

Important
1: The BUSY signal turns ON even when position control of movement amount 0 is
executed. However, since the ON time is short, the ON status may not to be detected in the
PLC program.
2: "Positioning complete" of the QD75 refers to the point when the pulse output from QD75 is
completed.
Thus, even if the QD75's positioning complete signal turns ON, the system may continue
operation.

3 - 16

3 SPECIFICATIONS AND FUNCTIONS

3.3.3 Detail of output signals (PLC CPU

MELSEC-Q
QD75)

The ON/OFF timing and conditions of the output signals are shown below.
Device No.
Y0
PLC READY

Signal name
OFF:
PLC READY OFF
ON:
PLC READY ON

Details
(a) This signal notifies the QD75 that the PLC CPU is normal.
It is turned ON/OFF with the PLC program.
The PLC READY signal is turned ON during positioning
control, OPR control, JOG operation, inching operation, and
manual pulse generator operation, unless the system is in the
peripheral device test mode.
(b) When the data (parameter etc.) are changed, the PLC READY
signal is turned OFF depending on the parameter (Refer to
Chapter 7.).
(c) The following processes are carried out when the PLC READY
signal turns from OFF to ON.
The parameter setting range is checked.
The QD75 READY signal [X0] turns ON.
(d) The following processes are carried out when the PLC READY
signal turns from ON to OFF.
In these cases, the OFF time should be set to 100ms or more.
The QD75 READY signal [X0] turns OFF.
The operating axis stops.
The M code ON signal [X4 to X7] for each axis turns OFF, and
"0" is stored in " Md.25 Valid M code".

Y1

All axis servo ON

Y4
Y5
Y6
Y7

Axis 1 Axis stop


Axis 2
Axis 3
Axis 4

OFF:
Servo OFF
ON:
Servo ON
OFF:
Axis stop not
requested
ON:
Axis stop requested

(e) When parameters or positioning data (No. 1 to 600) are written


from the peripheral device or PLC CPU to the flash ROM, the
PLC READY signal will turn OFF.
The servo for all the servo amplifiers connected to the QD75 is
turned ON or OFF.

When the axis stop signal turns ON, the OPR control, positioning
control, JOG operation, inching operation and manual pulse
generator operation will stop.
By turning the axis stop signal ON during positioning operation, the
positioning operation will be "stopped".
Whether to decelerate or suddenly stop can be selected with
" Pr.39 Stop group 3 sudden stop selection".

Y8
Y9
YA
YB
YC
YD
YE
YF
Y10
Y11
Y12
Y13

Axis 1
Axis 1
Axis 2
Axis 2
Axis 3
Axis 3
Axis 4
Axis 4
Axis 1
Axis 2
Axis 3
Axis 4

Y14
Y15
Y16
Y17

Axis 1
Axis 2
Axis 3
Axis 4

Forward run JOG start OFF:


Reverse run JOG start
JOG not started
Forward run JOG start ON:
Reverse run JOG start
JOG started
Forward run JOG start
Reverse run JOG start
Forward run JOG start
Reverse run JOG start
Positioning start
OFF:
Positioning start not
requested
ON:
Positioning start
requested
Execution prohibition OFF:
flag
Not during execution
prohibition
ON:
During execution
prohibition

During interpolation control of the positioning operation, if the axis


stop signal of any axis turns ON, all axes in the interpolation
control will decelerate and stop.
When the JOG start signal is ON, JOG operation will be carried
out at the " Cd.17 JOG speed". When the JOG start signal turns
OFF, the operation will decelerate and stop.
When inching movement amount is set, the designated movement
amount is output for one control cycle and then the operation
stops.
OPR operation or positioning operation is started.
The positioning start signal is valid at the rising edge, and the
operation is started.
When the positioning start signal turns ON during BUSY, the
operation starting warning will occur (warning code: 100).
If the execution prohibition flag is ON when the positioning start
signal turns ON, positioning control does not start until the
execution prohibition flag turns OFF.
Used with the "Pre-reading start function". (Refer to Section
12.7.8)

3 - 17

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.4 Specifications of interfaces with external devices


3.4.1 Electrical specifications of input signals
Input specifications
Signal name

Rated input
Working
voltage/current voltage range

Stop signal (STOP)


Upper limit signal
(FLS)
Lower limit signal
(RLS)

24VDC/5mA

19.2 to
26.4VDC

5VDC/5mA

4.5 to 6.1VDC

ON
voltage/current

OFF
voltage/current

Input
resistance

Response
time

17.5VDC or more/ 7VDC or less/


Approx. 6.8k 4ms or less
3.5mA or more
1.0mA or less

2.5VDC or more/
1mA or more

1VDC or less/
Approx. 1.2k 1ms or less
0.1mA or less

Pulse width

4ms or more

Manual pulse
generator A phase
(PULSE
GENERATOR A)
Manual pulse
generator B phase
(PULSE
GENERATOR B)

2ms
or more

2ms or more

(Duty ratio: 50%)


2

Phase difference
A phase

When the A phase leads the B phase, the


positioning address (current value) increases.

B phase
1ms or more

Near-point dog signal


(DOG)
External command
signal (CHG)

24VDC/5mA

19.2 to
26.4VDC

17.5VDC or more/ 7VDC or less/


Approx. 6.8k 1ms or less
3.5mA or more
1.0mA or less

3 - 18

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.4.2 Signal layout for external device connection connector


The specifications of the connector section, which is the input/output interface for the
QD75 and external device, are shown below.
The signal layout for the QD75 external device connection connector is shown.
QD75M1
RUN

QD75M2
AX1

ERR

RUN

QD75M4
AX1
AX2

ERR

RUN

ERR

AX1
AX2
AX3
AX4
QD75M4

AX1
AX2

AX1

QD75M1

Pin layout

B20
B19
B18
B17
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1

A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1

Front view of
the module

Axis 4(AX4)
Pin No. Signal name
2B20
No connect
2B19
No connect
2B18
No connect
2B17
No connect
2B16
No connect
2B15
No connect
2B14
No connect
2B13
No connect
2B12
No connect
2B11
No connect
2B10
No connect
2B9
No connect
2B8
No connect
2B7
COM
2B6
COM
2B5
CHG
2B4
STOP
2B3
DOG
2B2
RLS
2B1
FLS

AX3
AX4

AX1
AX2

QD75M2

Axis 3(AX3)
Pin No. Signal name
2A20
No connect
2A19
No connect
2A18
No connect
2A17
No connect
2A16
No connect
2A15
No connect
2A14
No connect
2A13
No connect
2A12
No connect
2A11
No connect
2A10
No connect
2A9
No connect
2A8
No connect
2A7
COM
2A6
COM
2A5
CHG
2A4
STOP
2A3
DOG
2A2
RLS
2A1
FLS

Axis 2(AX2)
Pin No. Signal name
1B20
PULSER B
1B19
PULSER A
1B18
No connect
1B17
No connect
1B16
No connect
1B15
No connect
1B14
No connect
1B13
No connect
1B12
No connect
1B11
No connect
1B10
No connect
1B9
No connect
1B8
No connect
1B7
COM
1B6
COM
1B5
CHG
1B4
STOP
1B3
DOG
1B2
RLS
1B1
FLS

Axis 1(AX1)
Pin No. Signal name
1A20
PULSER B+
1A19
PULSER A+
1A18
No connect
1A17
No connect
1A16
No connect
1A15
No connect
1A14
No connect
1A13
No connect
1A12
No connect
1A11
No connect
1A10
No connect
1A9
No connect
1A8
No connect
1A7
COM
1A6
COM
1A5
CHG
1A4
STOP
1A3
DOG
1A2
RLS
1A1
FLS

1: Pin No. "1


" indicates the pin No. for the right connector. Pin No. "2
" indicates the pin No. for the left connector.
2: When a 1-axis module is used, pin Nos. 1B1 to 1B18 are "No connect".
3: For 1-axis module and 2-axis module do not have AX3 and AX4 connector of the left side.

3 - 19

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.4.3 List of input signal details


The details of each QD75 external device connection connector are shown below:
Pin No.

Signal name

AX1 AX2 AX3 AX4


Manual pulse generator A
phase
Manual pulse generator B
phase

1A19
1A20

Signal details
(Negative logic is selected by external input signal logic selection)
Input the pulse signal from the manual pulse generator A phase and B
phase.
If the A phase leads the B phase, the positioning address will increase at the
rising and falling edges of each phase.
If the B phase leads the A phase, the positioning address will decrease at the
rising and falling edges of each phase.
[When increased]

Manual pulse generator A


common
Manual pulse generator B
common

Upper limit signal

1B19
1B20

1A1

1B1

[When decreased]

A phase

A phase

B phase

B phase

Positioning
address +1+1+1+1+1+1+1+1

Positioning
-1 -1 -1 -1 -1 -1 -1 -1
address

2A1

This signal is input from the limit switch installed at the upper limit position of
the stroke.
2B1 Positioning will stop when this signal turns OFF.
When OPR retry function is valid, this will be the upper limit for finding the
near-point dog signal.

Lower limit signal

1A2

1B2

2A2

This signal is input from the limit switch installed at the lower limit position of
the stroke.
2B2 Positioning will stop when this signal turns OFF.
When OPR retry function is valid, this will be the lower limit for finding the
near-point dog signal.

Near-point dog signal

1A3

1B3

2A3

This signal is used for detecting the near-point dog during OPR.
2B3 The near-point dog OFF
ON is detected at the rising edge.
The near-point dog ON
OFF is detected at the falling edge.

2A4

Input this signal to stop positioning.


When this signal turns ON, the QD75 will stop the positioning being
2B4 executed.
After that, even if this signal is turned from ON to OFF, the system will not
start.

Stop signal

External command signal/


switching signal

1A4

1A5

1B4

1B5

2A5

Input a control switching signal during speed-position or position-speed


switching control.
Use this signal as the input signal of positioning start, speed change request,
2B5
and skip request from an external source.
Set the function to use this signal in " Pr.42 External command function
selection".

Common

1A6
1A7

1B6
1B7

2A6
2A7

2B6 Common for upper/lower limit, near-point dog, stop, and external command
2B7 signal/switching signals.

3 - 20

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.4.4 Interface internal circuit


The outline diagrams of the internal circuits for the QD75M1 external device
connection interface are shown below.

(1) Input
External wiring

Pin No.

When upper-limit
switch is not used

When lower-limit
switch is not used

Internal circuit

Upper-limit LS signal

FLS

1A2

Lower-limit LS signal

RLS

1A3

Near-point dog signal

DOG

1A4

Stop signal

STOP

1A5

External command
signal/switching signal

CHG

Common

COM

1A6

A
5 V DC

1A1

24 V DC

5V

Need for wiring

Signal name

1A7
(+)
1A19

PULSER A+
Manual pulse generator
A phase

()
1B19

PULSER A

OV
Manual pulse
generator
(MR-HDP01)

(+)
1A20

PULSER B+
Manual pulse generator
B phase

()
1B20

PULSER B

1A11

1A12

1A8
1A9
1A10
1: The symbols in Need for wiring column indicate the following meanings:

: Wiring is necessary for positioning.

: Wiring is necessary depending on the situation.

2: Either polarity can be connected to the common (COM).

3 - 21

3 SPECIFICATIONS AND FUNCTIONS

MELSEC-Q

3.5 External circuit design


The outline diagrams of the internal circuits for the QD75M1 external device
connection interface are shown below.
Alarm
Ra1

Operation ready

Forced stop

OFF

ON
MC
MC
SK

MC

NFB

Servo amplifer

Servomotor

L2 MR-J2S-B

L3

L1 MR-J2-B/

3-phase
200VAC to
230VAC
CP3

SM
Ra2

Ground
Electromagnetic
breake
3

L11
L21
COM

Q61P-A2 QnCPU QD75M QX41 QY41P

MBR

Alarm

CP1

EM1

Ra1
COM

CP2

Forced stop

Ra2

SG

COM

24VDC

24VDC

24VDC
Powerr
supply 24GDC

Forced stop

1: Configure up the power supply circuit which switch off the electromagnetic contactor (MC) after detection alarm
occurrence on the PLC CPU.
2: The dynamic brake is operated, and servomotor occurs to the free run when EM1 (forced stop) of servo amplifier turn
OFF. At the time, the display shows the servo forced stop warning (E6).
During ordinary operation, do not used forced stop signal to alternate stop and run.
The service life of the servo amplifier may be shortened.
3: Power supply for the electromagnetic brake is possible to use a full wave rectified power supply.

3 - 22

Chapter 4 Installation, Wiring and Maintenance


of the Product
4

The installation, wiring and maintenance of the QD75 are explained in this chapter.
Important information such as precautions to prevent malfunctioning of the QD75,
accidents and injuries as well as the proper work methods are described.
Read this chapter thoroughly before starting installation, wiring or maintenance,
and always following the precautions.

4.1 Outline of installation, wiring and maintenance ...........................................................4- 2


4.1.1 Installation, wiring and maintenance procedures ..........................................4- 2
4.1.2 Names of each part ........................................................................................4- 3
4.1.3 Handling precautions ......................................................................................4- 5
4.2 Installation.....................................................................................................................4- 7
4.2.1 Precautions for installation .............................................................................4- 7
4.3 Wiring .........................................................................................................................4- 9
4.3.1 Precautions for wiring .....................................................................................4- 9
4.4 Confirming the installation and wiring .........................................................................4- 14
4.4.1 Items to confirm when installation and wiring are completed.......................4- 14
4.5 Maintenance ................................................................................................................4- 15
4.5.1 Precautions for maintenance.........................................................................4- 15
4.5.2 Disposal instructions......................................................................................4- 15

4-1

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.1 Outline of installation, wiring and maintenance


4.1.1 Installation, wiring and maintenance procedures
The outline and procedures for QD75 installation, wiring and maintenance are shown
below.
STEP 1
Preparation

Refer to
Section 4.1

Installing the
module

Refer to
Section 4.2

STEP 2

STEP 3
Refer to
Section 4.3
Wiring the
module

STEP 4
Refer to
Section 4.3

Understand the "Handling precautions" and


"Names of each part" of the module (QD75)

Install the module (QD75) on the base unit.

Wire the external device connection


connector pins, and assemble the connector.

Connect the cable to the module (QD75)

The cables used to connect the QD75 with the


drive unit, with the mechanical system input
(each input/output signal), and with the manual
pulse generator are manufactured by soldering
each signal wire onto the "external device
connection connector" sold separately.(Refer to
"Applicable connector for external wiring" in
Section 3.1 "Performance specifications" for
the optional connector.)
Wire and connect the manufactured cable to QD75
after reading the precautions for wiring.

Confirming the
installation and
wiring

STEP 5

Confirm the connection

Check the connection using GX Configurator-QP.

Refer to
Section 4.4
Operation of the positioning system.

STEP 6
Servicing the
module

Refer to
Section 4.5

STEP 7
Refer to
Section 4.5

Carry out maintenance

Dispose of the QD75

4-2

Carry out maintenance as necessary.

When the QD75 is no longer necessary,


dispose of it with the specified methods.

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.1.2 Names of each part


(1) The part names of the QD75 are shown below:
For QD75M4
(1) RUN indicator LED, ERR indicator LED

QD75M4
RUN

ERR

AX1
AX2
AX3
AX4

(2) Axis display LED

QD75M4
AX3
AX4

AX1
AX2

(3) External device connector


(40-pin connector)
AX1: Axis 1
AX2: Axis 2
AX3: Axis 3
AX4: Axis 4
Refer to Section 3.4.2 "Signal layout for external
device connection connector" for details.

(4) SSCNET cable connector

No.

Name

Details

(1)

RUN indicator LED, ERR indicator LED

(2)

Axis display LED (AX1 to AX4)

(3)

External device connector

A connector connected with a drive unit, mechanical system


input, or manual pulse generator.

(4)

SSCNET cable connector

A connector connected with servo amplifier.

Refer to the next page.

4-3

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

(2) The LED display indicates the following operation statuses of the QD75 and axes.

QD75M 4
RUN

AX1
AX2
AX3
AX4

ERR

QD75M4
Display

RUN

ERR
RUN

ERR
RUN

ERR
RUN

ERR

Attention point

Description

AX1
AX2
RUN is OFF.
AX3
AX4

Display

Hardware failure,
watch dog timer
error

AX1
AX2 RUN illuminates.
AX3 ERR is OFF.
AX4
AX1
AX2
AX3 ERR illuminates.
AX4
AX1
AX2 AX1 to AX4 are
AX3 OFF.
AX4

RUN

ERR
RUN

The module
operates
normally.

ERR
RUN

System error

ERR

Attention point

Description

AX1
AX2
AX3
AX4

The
AX1 (or other
corresponding
axis) illuminates. axis is in
operation.

AX1
AX2
AX3
AX4

ERR flashes.
AX1 (or other
axis) flashes.

An error occurs
on the
corresponding
axis.

AX1
AX2
AX3
AX4

All LEDs
illuminate.

Hardware failure

The axes are


stopped or on
standby.
The symbols in the Display column indicate the following
statuses:
: Turns OFF. : Illuminates. : Flashes.

(3)

The interface for each QD75 is shown below:


QD75M1
QD75M1
RUN

QD75M2
QD75M2

AX1

ERR

RUN

QD75M4
QD75M4

AX1
AX2

ERR

RUN

ERR

AX1
AX2
AX3
AX4
QD75M4

AX1
AX2

AX1

QD75M1

QD75M2

4-4

AX3
AX4

AX1
AX2

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.1.3 Handling precautions


Handle the QD75 and cable while observing the following precautions.

[1] Handling precautions


!

CAUTION

Use the PLC within the general specifications environment given in this manual.
Using the PLC outside the general specification range environment could lead to electric
shocks, fires, malfunctioning, product damage or deterioration.
Do not directly touch the conductive section and electronic parts of the module.
Failure to observe this could lead to module malfunctioning or trouble.
Make sure that foreign matter, such as cutting chips or wire scraps, do not enter the module.
Failure to observe this could lead to fires, trouble or malfunctioning.
Never disassemble or modify the module.
Failure to observe this could lead to trouble, malfunctioning, injuries or fires.
Completely turn off all lines of power supply externally before loading or unloading the module. Not
doing so could result in electric shock or damage to the product.
Because the connector has its orientation, check it before attaching or detaching the connector
straight from the front.
Unless it is properly installed, a poor contact may occur, resulting in erroneous input and output.
Do not directly touch the module's conductive parts and electronic components of the module.
Touching the conductive parts and electronic components of the module could cause an
operation failure or give damage to the module.

4-5

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

[2] Other precautions


(1) Main body

The main body case is made of plastic. Take care not to drop or apply
strong impacts onto the case.
Do not remove the QD75 PCB from the case. Failure to observe this
could lead to faults.

(2) Cable

Do not press on the cable with a sharp object.


Do not twist the cable with force.
Do not forcibly pull on the cable.
Do not step on the cable.
Do not place objects on the cable.
Do not damage the cable sheath.

(3) Installation environment


Do not install the module in the following type of environment.

Where the ambient temperature exceeds the 0 to 55C range.


Where the ambient humidity exceeds the 5 to 95%RH range.
Where there is sudden temperature changes, or where dew condenses.
Where there is corrosive gas or flammable gas.
Where there are high levels of dust, conductive powder, such as iron
chips, oil mist, salt or organic solvents.
Where the module will be subject to direct sunlight.
Where there are strong electric fields or magnetic fields.
Where vibration or impact could be directly applied onto the main body.

4-6

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.2 Installation
4.2.1 Precautions for installation
The precautions for installing the QD75 are given below. Refer to this section as well
as "4.1.3 Handling precautions" when carrying out the work.

[1] Precautions for SSCNET cable wiring


If the duct is below the bottom of the module, leave sufficient clearance to
eliminate effects on the SSCNET cable, limit the space height to 70 mm (2.76
inch) MIN.

70(2.76)

Unit: mm(inch)

4-7

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

[2] Precautions for installation


!

DANGER

Always turn all phases of the power supply OFF externally before cleaning or tightening the
screws.
Failure to turn all phases OFF could lead to electric shocks.

CAUTION

Never disassemble or modify the module.


Failure to observe this could lead to trouble, malfunctioning, injuries or fires.
Always turn all phases of the power supply OFF externally before installing or removing the
module.
Failure to turn all phases OFF could lead to module trouble or malfunctioning.
Use the PLC within the general specifications environment given in CPU module User's
manual.
Using the PLC outside the general specification range environment could lead to electric
shocks, fires, malfunctioning, product damage or deterioration.
Don't directly touch the conductive area or electronic components of the module.
Failure to observe this could lead to trouble or malfunctioning.
Hold down the module mounting lever at the bottom of the module and securely insert the
module fixing projection into the fixing holes of the base module. Improper mounting of the
module may lead to malfunctioning, faults, or dropping.
When using the module in the environment subject to much vibration, secure the module with a
screw.
Tighten the screw within the range of the specified tightening torque.
Insufficient tightening may lead to dropping, short-circuit, or malfunctioning.
Excessive tightening may damage the screw or module, leading to dropping, short-circuit, or
malfunctioning.

4-8

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.3 Wiring
The precautions for wiring the QD75 are given below. Refer to this section as well as
"4.1.3 Handling precautions" when carrying out the work.

4.3.1 Precautions for wiring

DANGER

Switch all phases of the external power supply off when installing or placing wiring.
Not doing so may cause electric shock or damage to the product.

CAUTION

Check the layout of the terminals and then properly route the wires to the module.
Solder connector for external input signal cable and SSCNET cable device properly.
Insufficient soldering may cause malfunction.
Be careful not to let foreign matter such as sawdust or wire chips get inside the module.
These may cause fires, failure or malfunction.
The top surface of the module is covered with protective films to prevent foreign objects such as
cable off cuts from entering the module when wiring.
Do not remove this film until the wiring is complete.
Before operating the system, be sure to remove the film to provide adequate ventilation.
Securely connect the connector for the SSCNET cable to the bottom connector on the module.
When removing the cable or power supply cable from the module, do not pull the cable. When
removing the cable with a connector, hold the connector on the side that is connected to the
module.
Pulling the cable that is still connected to the module may cause malfunction or damage to the
module or cable.
The cable used for connecting the QD75 external input signal cable and SSCNET cable should
not be routed near or bundled with the main circuit cable, power cable and/or other such load
carrying cables other than those for the PLC. These cables should be separated by at least 100
mm (3.94 inch) They can cause electrical interference, surges and inductance that can lead to
mis-operation.

4-9

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

[1] Precautions for wiring


(1) Use separate cables for connecting to the QD75 and for the power cable
that create surge and inductance.
(2) The shielded cable for connecting QD75 can be secured in place.
If the shielded cable is not secured, unevenness or movement of the
shielded cable or careless pulling on it could result in damage to the QD75
or drive unit or shielded cable or defective cable connections could cause
mis-operation of the unit.
(3) If a duct is being used and cables to connect to QD75 are separated from
the power line duct, use metal piping.
Ground the pipes securely after metal piping.
(4) The cable is to use the twisted pair shielded cable (wire size 0.3 mm 2 ). The
shielded must be grounded on the QD75 side.

[Wiring example of shielded cable]


The following shows a wiring example for noise reduction in the case where the
connector A6CON1 is used.
Connector
(A6CON1)
To external
devices

Shielded
cable
To external device

To external device
To QD75
The length between the connector and the shielded
cables should be the shortest possible.

4 - 10

Use the shortest possible length to


ground the 2mm or more FG wire.
(The shield must be grounded on
the QD75 side.)

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

[Processing example of shielded cables]


Connections of FG wire and each shielded cable
Remove the covering from all shielded cables and bind
the appeared shield with a conductive tape.
Coat the wire with
insulaing tape.

Solder the shield of any one of the


shielded cables to the FG wire.

Assembling of connector (A6CON1)

Wrap the coated parts


with a heat contractile
tube.

4 - 11

MELSEC-Q

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

(5) To make this product conform to the EMC directive and low voltage
instruction, be sure to used of a AD75CK type cable clamp (manufactured
by Mitsubishi Electric) for grounding connected to the control box and the
shielded cable/ the SSCNET cable.

Inside control box


QD75

20cm(7.88inch)
to 30cm(11.82inch)

AD75CK

[How to ground shielded cable using AD75CK]

Shielded cable
Shield

Ground terminal

Ground terminal installation screw (M4 8 screw)


Installation screw to control box (M4 screw)

Using the AD75CK, you can tie four cables of about 7mm outside diameter together for
grounding.

4 - 12

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

[Wiring examples using duct (incorrect example and corrected example)]


Wiring duct
Relay

Relay

Servo

Servo

amplifier

amplifier

Relay

Control panel
QD

PLC

75
The servo amplifiers are placed

Noise source

near the noise source.


(Power system,
etc.)

The connection cable between


the QD75 and servo amplifiers is
too long.

Changed

Wiring duct
Relay

Relay

Relay
Control panel
PLC

QD
75

Noise source

The QD75 and servo amplifiers are


placed closely. The connection
cable between the QD75 and
servo amplifier is separately laid

(Power system,
etc.)

Servo

Servo

amplifier

amplifier

from the power line (in this


example, the cable is outside of
the duct) and is as short as possible.

4 - 13

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.4 Confirming the installation and wiring


4.4.1 Items to confirm when installation and wiring are completed
Check the following points when completed with the QD75 installation and wiring.

Is the module correctly wired? ... "Connection confirmation"


With "connection confirmation", the following three points are confirmed using GX
Configurator-QP's connection confirmation function. (GX Configurator-QP is
required for this "connection confirmation".)

Are the QD75 and servo amplifier correctly connected?


Are the servo amplifier and servomotor correctly connected?
Are the QD75 and external device (input/output signal) correctly connected?
With this "connection confirmation", "whether the direction that the QD75
recognizes as forward run matches the address increment direction in the actual
positioning work", and "whether the QD75 recognizes the external input/output
signals such as the near-point dog signal and stop signal" can be checked.
Refer to GX Configurator-QP Operating Manual for details on "Connection
confirmation".
Note that GX Developer may also be used to "confirm the connection between
the QD75 and external device (I/O signals).
For details, refer to Section 13.5 "External I/O signal monitor function" and GX
Developer Operating Manual (SW6D5C-GPPW-E or later).

Important
If the QD75 is faulty, or when the required signals such as the near-point dog signal and stop signal are
not recognized, unexpected accidents such as "not decelerating at the near-point dog during machine
OPR and colliding with the stopper", or "not being able to stop with the stop signal" may occur.
The "connection confirmation" must be carried out not only when structuring the positioning system, but
also when the system has been changed with module replacement or rewiring, etc.

4 - 14

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MELSEC-Q

4.5 Maintenance
4.5.1 Precautions for maintenance
The precautions for servicing the QD75 are given below. Refer to this section as well
as "4.1.3 Handling precautions" when carrying out the work.

DANGER

Always turn all phases of the power supply OFF externally before cleaning or tightening the
screws.
Failure to turn all phases OFF could lead to electric shocks.

CAUTION

Never disassemble or modify the module.


Failure to observe this could lead to trouble, malfunctioning, injuries or fires.
Always turn all phases of the power supply OFF externally before installing or removing the
module.
Failure to turn all phases OFF could lead to module trouble or malfunctioning.

4.5.2 Disposal instructions


!

CAUTION

When disposing of the product, handle it as industrial waste.

4 - 15

4 INSTALLATION, WIRING AND MAINTENANCE OF THE PRODUCT

MEMO

4 - 16

MELSEC-Q

Chapter 5 Data Used for Positioning Control

5
The parameters and data used to carry out positioning control with the QD75 are explained
in this chapter.
With the positioning system using the QD75, the various parameters and data explained
in this chapter are used for control. The parameters and data include parameters set
according to the device configuration, such as the system configuration, and parameters
and data set according to each control. Read this section thoroughly and make settings
according to each control or application.
Refer to Section 2 for details on each control.

5.1 Types of data ................................................................................................................5- 2


5.1.1 Parameters and data required for control ......................................................5- 2
5.1.2 Setting items for positioning parameters........................................................5- 4
5.1.3 Setting items for OPR parameters .................................................................5- 6
5.1.4 Setting items for servo parameters ................................................................5- 7
5.1.5 Setting items for positioning data ...................................................................5- 9
5.1.6 Setting items for block start data ...................................................................5- 12
5.1.7 Setting items for condition data .....................................................................5- 13
5.1.8 Types and roles of monitor data....................................................................5- 14
5.1.9 Types and roles of control data .....................................................................5- 18
5.2 List of parameters........................................................................................................5- 22
5.2.1 Basic parameters 1........................................................................................5- 22
5.2.2 Basic parameters 2........................................................................................5- 26
5.2.3 Detailed parameters 1 ...................................................................................5- 28
5.2.4 Detailed parameters 2 ...................................................................................5- 36
5.2.5 OPR basic parameters ..................................................................................5- 48
5.2.6 OPR detailed parameters ..............................................................................5- 54
5.2.7 Servo basic parameters.................................................................................5- 58
5.2.8 Servo adjustment parameters .......................................................................5- 64
5.2.9 Servo expansion parameters ........................................................................5- 74
5.2.10 Servo expansion parameters 2 .....................................................................5- 78
5.3 List of positioning data.................................................................................................5- 82
5.4 List of block start data .................................................................................................5- 98
5.5 List of condition data...................................................................................................5-104
5.6 List of monitor data .....................................................................................................5-110
5.6.1 System monitor data.....................................................................................5-110
5.6.2 Axis monitor data ..........................................................................................5-120
5.7 List of control data ......................................................................................................5-138
5.7.1 System control data ......................................................................................5-138
5.7.2 Axis control data ...........................................................................................5-140
5-1

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1 Types of data


5.1.1 Parameters and data required for control
The parameters and data required to carry out control with the QD75 include the
"setting data", "monitor data" and "control data" shown below.
Setting data

(Data set beforehand according to the machine and application, and stored in the flash ROM.)
Positioning
parameters

Parameters

Basic parameters 1

Pr.1 to Pr.57 )
)

Pr.1 to Pr.42 )

Pr.200 to Pr.201 )

Basic parameters 2

Set according to the machine and applicable


motor when system is started up.

Note)
If the setting of the basic parameters 1 is incorrect, the rotation direction
may be reversed, or no operation may take place.
Detailed parameters 1
Detailed parameters 2

Set according to the system configuration when


the system is started up.

Note)
Detailed parameters 2 are data items for using the QD75 functions to the fullest.
Set as required.
Servo
parameters

Servo basic parameters


Servo adjustment parameters

Pr.100 to Pr.161 )

Servo expansion parameters

Set the data that is determined


by the specification of the servo
being used.

Servo expansion parameters 2


OPR
parameters
)

Positioning data

OPR basic parameters


OPR detailed parameters

Pr.43 to Pr.57 )

Set the values required for carrying


out OPR control.

Positioning data

Set the block start data for "major positioning control".

Block start data

Set the data for "high-level positioning control".

Da.1 to Da.10 )

Block start data

Condition data
)

Da.11 to Da.19 )

Da.11 to Da.14 )

Set the condition data for "high-level positioning control".

Da.15 to Da.19 )

Set the condition judgment values for the condition


data used in "high-level positioning control".

Memo data

The data is set with the PLC program or peripheral device.


In this chapter, the method using the peripheral device will be explained.
(Refer to "Point" on the next page.)
The basic parameters 1, detailed parameters 1, and OPR parameters become valid
when the PLC READY signal [Y0] turns from OFF to ON.
The basic parameters 2 and detailed parameters 2 become valid immediately when
they are written to the buffer memory, regardless of the state of the PLC READY
signal [Y0].
Even when the PLC READY signal [Y0] is ON, the values or contents of the
following can be changed: basic parameters 2, detailed parameters 2, positioning
data, and block start data.

5-2

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

The only valid data assigned to these parameters are the data read at the moment
when a positioning or JOG operation is started. Once the operation has started, any
modification to the data is ignored.
Exceptionally, however, modifications to the following are valid even when they are
made during a positioning operation: acceleration time 0 to 3, deceleration time 0 to
3, and external start command.
Acceleration time 0 to 3 and deceleration time 0 to 3:
Positioning data are pre-read and pre-analyzed. Modifications to the
data four or more steps after the current step are valid.
External command function selection: The value at the time of detection is valid.
Monitor data

(Data that indicates the control state. Stored in the buffer memory, and monitors as necessary.)
: Md.1 to Md.48

System monitor data

Monitors the QD75 specifications and the operation history.

Md.1 to Md.19 )

Monitors the data related to the operating axis, such as the current position
and speed.

Axis monitor data

Md.20 to Md.48 , Md.101 to Md.112 )

The data is monitored with the PLC program or peripheral device. In this chapter,
the method using the peripheral device will be explained.
(Data for user to control positioning system.) :

System control data

Control data

Cd.1 to Cd.42 , Cd.100 to Cd.104 )

Writes/initializes the "setting data" in the module.

Cd.1 to Cd.2 , Cd.41 , Cd.42 )

Makes settings related to the operation, and controls the speed change during
operation, and stops/restarts the operation.

Axis control data

Cd.3 to Cd.40 , Cd.100 to Cd.104 )

Control using the control data is carried out with the PLC program.
" Cd.40 " Deceleration start flag valid" is valid for only the value at the time
when the PLC READY signal [Y0] turns from OFF to ON.

POINT
(1) The "setting data" is created for each axis.
(2) The "setting data" parameters have determined default values, and are set to
the default values before shipment from the factory. (Parameters related to
axes that are not used are left at the default value.)
(3) The "setting data" can be initialized with GX Configurator-QP or the PLC
program.
(4) It is recommended to set the "setting data" with GX Configurator-QP. When
executed with the PLC program, many PLC programs and devices must be
used. This will not only complicate the program, but will also increase the scan
time.
5-3

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.2 Setting items for positioning parameters


The table below lists items set to the positioning parameters. Setting of positioning
parameters is similarly done for individual axes for all controls achieved by the QD75.
For details of controls, refer to Section 2. For details of setting items, refer to "5.2 List
of parameters".

Unit setting

Pr.2

No. of pulses per rotation (AP)


(Unit: PLS)

Pr.3

Movement amount per rotation (AL)

Pr.4

Unit magnification (AM)

Pr.7

Bias speed at start

Pr.8

Speed limit value

Pr.9

Acceleration time 0

Pr.10

Deceleration time 0

Pr.11

Back compensation amount

Pr.12

Software stroke limit upper limit value

Pr.13

Software stroke limit lower limit value

Pr.14

Software stroke limit selection

Pr.15

Software stroke limit valid/invalid


selection

Pr.16

Command in-position width

Pr.17

Torque limit setting value

Pr.18

M code ON signal output timing

Pr.19

Speed switching mode

Pr.20

Interpolation speed designation method

Pr.21

Current feed value during speed control

Pr.22

Input signal logic selection

Pr.24

Manual pulse generator input selection

Detailed parameters 1

Basic parameters 1

Related sub function

Pr.1

12.3.2

12.4.1

12.7.7

Pr.200 Speed-position function selection


:
:
:
:
:

JOG operation
Inching operation

Manual pulse generator operation

JUMP instruction, NOP instruction,


LOOP to LEND

Current value changing

Speed-position or position-speed
control

1 to 4 axis speed control

2-axis circular interpolation control

1-axis fixed-feed control


2/3/4-axis fixed-feed control

1-axis linear control


2/3/4-axis linear interpolation control

Manual control
Other control

Basic
parameters 2

Positioning parameter

Major positioning control


Position control

OPR control

Control

12.3.1

12.4.3

12.7.6
12.4.2

12.7.3

Always set
Set as required (Read "" when not required.)
Setting not possible
Setting restricted
Setting not required. (This is an irrelevant item, so the set value will be ignored. If the value is the default value or within the setting range, there is no
problem.)

5-4

5 DATA USED FOR POSITIONING CONTROL

Manual control

Pr.28

Deceleration time 1

Pr.29

Deceleration time 2

Pr.30

Deceleration time 3

Pr.31

JOG speed limit value

Pr.32
Pr.33
Pr.34

JOG operation acceleration time


selection
JOG operation deceleration time
selection
Acceleration/deceleration process
selection

Related sub function

Manual pulse generator operation

Acceleration time 3

JOG operation
Inching operation

JUMP instruction, NOP instruction,


LOOP to LEND

Pr.27

Speed-position or position-speed
control

1 to 4 axis speed control

2-axis circular interpolation control

Acceleration time 2

1-axis fixed-feed control


2/3/4-axis fixed-feed control

Acceleration time 1

Pr.26

OPR control

Current value changing

Other control

Pr.25

Positioning parameter

Detailed parameters 2

Major positioning control


Position control

1-axis linear control


2/3/4-axis linear interpolation control

Control

MELSEC-Q

12.7.7

12.4.1

12.7.7

Pr.35

S-pattern proportion

Pr.36

Sudden stop deceleration time

Pr.37

Stop group 1 sudden stop selection

Pr.38

Stop group 2 sudden stop selection

Pr.39

Stop group 3 sudden stop selection

Pr.40

Positioning complete signal output time

Pr.41

Allowable circular interpolation error


width

Pr.42

Pr.201

External command function selection

Restart allowable range when servo OFF


to ON

12.5.1
12.7.2
5.2.4

: Always set
: Set as required ("" when not set)
: Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default value or within the setting range, there is no
problem.)

Checking the positioning parameters


Pr.1 to Pr.42

are checked with the following timing.

(1) When the "PLC READY signal [Y0]" output from the PLC CPU to the QD75
changes from OFF to ON
(2) When the test operation button is turned ON in the test mode using GX
Configurator-QP
(3) When an error check is carried out with GX Configurator-QP

REMARK

"High-level positioning control" is carried out in combination with the "major


positioning control".
Refer to the "major positioning control" parameter settings for details on the
parameters required for "high-level positioning control".
5-5

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.3 Setting items for OPR parameters


When carrying out "OPR control", the "OPR parameters" must be set. The setting
items for the "OPR parameters" are shown below.
The "OPR parameters" are set commonly for each axis.
Refer to Chapter 8 "OPR control" for details on the "OPR control", and to Section 5.2
"List of parameters" for details on each setting item.
OPR control

Fast
OPR control

Machine OPR control

OPR detailed parameters

Data set method

Count method 2)

Count method 1)

Near-point dog
method

OPR basic parameters

OPR parameters

Pr.43

OPR method

Pr.44

OPR direction

Pr.45

OP address

Pr.46

OPR speed

Pr.47

Creep speed

Pr.48

OPR retry

Pr.49

OPR dwell time

Pr.50

Setting for the movement amount after nearpoint dog ON

Pr.51

OPR acceleration time selection

Pr.52

OPR deceleration time selection

Pr.53

OP shift amount

Pr.54

OPR torque limit value

Pr.56

Speed designation during OP shift

Pr.57

Dwell time during OPR retry

: Always set
: Preset parameters are used for machine OPR control.
: Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default
value or within the setting range, there is no problem.)
R : Set when using the "12.2.1 OPR retry function". ("" when not set.)
S : Set when using the "12.2.2 OP shift function". ("" when not set.)

Checking the OPR parameters.


Pr.43 to Pr.57

are checked with the following timing.

(1) When the "PLC READY signal [Y0]" output from the PLC CPU to the QD75
changes from OFF to ON
(2) When the test operation button is turned ON in the test mode using GX
Configurator-QP
(3) When an error check is carried out with GX Configurator-QP

5-6

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.4 Setting items for servo parameters


The servo parameters are used to control the servomotor and the data that is
determined by the specification of the servo being used.
The table below lists items set to the servo parameters.
Servo amplifier

MR-H-BN MR-H-BN4

MR-J2-B

MR-J2S-B

MR-J2-Jr

MR-J2M-B

Remark

Servo parameters
Pr.100 Servo series
Pr.101 Amplifier setting
Servo basic parameters

Pr.102 Regenerative brake resistor


Pr.103 Motor type
Pr.104 Motor capacity
Pr.105 Servo motor speed
Pr.106 Feed back pulse
Pr.107 Rotation direction selection
Pr.108 Auto tuning
Pr.109 Servo response
Pr.112 Load inertia ratio
Pr.113 Position loop gain 1
Pr.114 Speed loop gain 1

Refer to the
section
5.2.7

Pr.115 Position loop gain 2

Servo adjustment parameters

Pr.116 Speed loop gain 2


Pr.117 Speed integral compensation
Pr.118

Machine resonance suppression


filter

Pr.119 Feed forward gain


Pr.120 In-position range
Pr.121

Electromagnetic brake sequence


output

Pr.122 Analog monitor output

Pr.123 Optional function 1


Pr.124 Optional function 2
Pr.125
:
:
:
:

Adaptive vibration suppression


control/ low pass filter

Always set
Set as required ("" when not set)
Setting restricted
Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default value or within the setting range, there is no
problem.)

5-7

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Servo amplifier

MR-H-BN MR-H-BN4

MR-J2-B

MR-J2S-B

MR-J2-Jr

MR-J2M-B

Remark

Servo expansion parameters

Servo parameters
Pr.127 Monitor output 1 offset

Pr.128 Monitor output 2 offset

Pr.129 Pre-alarm data selection

Pr.130 Zero speed


Pr.131 Error excessive alarm level
Pr.132 Optional function 5
Pr.133 Optional function 6

Slight vibration suppression control


selection 1

Slight vibration suppression control


Pr.144
selection 2

Pr.145 Induction voltage compensation

Pr.149 Gain changing selection

Pr.150 Gain changing condition

Pr.151 Gain changing time constant

Pr.153 Position loop gain 2 changing ratio

Pr.154 Speed loop gain 2 changing ratio

PI-PID control switch-over position


Pr.134
droop
Pr.136 Speed differential compensation
Pr.138 Encoder output pulses

Servo expansion parameters 2

Pr.143

Pr.152

Pr.155

Ratio of load inertia moment to


servomotor inertia moment 2

Speed integral compensation


changing ratio

Pr.160 Optional function C


Pr.161
:
:
:
:

Machine resonance suppression


filter 2

Refer to
the section
5.2.7

Always set
Set as required ("" when not set)
Setting restricted
Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default value or within the setting range, there is no
problem.)

5-8

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.5 Setting items for positioning data


Positioning data must be set for carrying out any "major positioning control". The table
below lists the items to be set for producing the positioning data.
One to 600 positioning data items can be set for each axis.
For details of the major positioning controls, refer to Chapter 9 "Major Positioning
Control". For details of the individual setting items, refer to Section 5.3 "List of
positioning data".

Forward
run
speed/
position
Reverse
run
speed/
position

Current value changing

LEND

Linear 1
Linear 2
Linear 3
Linear 4

Fixedfeed 1
Fixedfeed 2
Fixedfeed 3
Fixedfeed 4

Forward
run speed 1
Reverse run
speed 1
Forward
Circular
run speed 2
sub
Reverse run
Circular
speed 2
right
Forward
Circular run speed 3
left
Reverse run
speed 3
Forward
run speed 4
Reverse run
speed 4

LOOP

Independent
positioning
control
Operation Continuous
pattern
positioning
control
Continuous path
control

Current
value
changing

JUMP
instruction

LOOP

LEND

NOP instruction

Position-speed switching
control

Speed-position switching
control

1 to 4 axis speed control

2-axis circular interpolation


control

Other control

JUMP instruction

Da.1

1-axis fixed-feed control


2/3/4-axis fixed-feed control

Positioning data

Position control

1-axis linear control


2/3/4-axis linear
interpolation control

Major positioning control

Forward
run
position/
speed
NOP
Reverse instruction
run
position/
speed

Da.2

Control system

Da.3

Acceleration time No.

Da.4

Deceleration time No.

Da.5

Axis to be
interpolated

New
address

JUMP
destination
positioning
data No.

JUMP
condition
data No.

No. of
LOOP to
LEND
repetitions

Da.6

: 2 axes
: 1/3/4 axes
Positioning address/
movement amount

Da.7

Arc address

Da.8

Command speed

Da.9

Dwell time
(JUMP destination
positioning data No.)

Da.10

M code
(JUMP condition data No.)

: Always set
: Set as required (Read "" when not required.)
: Setting not possible
: Setting not required.
(This is an irrelevant item, so the set value will be ignored. If the value is the default value or within the setting range, there is no problem.)
: Two control systems are available: the absolute (ABS) system and incremental (INC) system.

5-9

5 DATA USED FOR POSITIONING CONTROL

Checking the positioning data


The items Da.1 to Da.10 are checked at the following timings:
(1) Startup of a positioning operation
(2) Error check performed by GX Configurator-QP

5 - 10

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 11

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.6 Setting items for block start data


The "block start data" must be set when carrying out "high-level positioning control".
The setting items for the " block start data" are shown below.
Up to 50 points of " block start data" can be set for each axis.
Refer to Chapter 10 "High-level Positioning Control" for details on the "high-level
positioning control", and to Section 5.4 "List of block start data" for details on each
setting item.
High-level positioning
control

Block start
(Normal start)

Condition
start

Wait start

Simultaneous
start

Block start data


Da.11

Shape (end/continue)

Da.12

Start data No.

Da.13

Special start instruction

Da.14

Parameter

Repeated
start
(FOR loop)

Repeated
start
(FOR
condition)

: Set as required ("" when not set)


: Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default value or within the
setting range, there is no problem.)

Checking the block start data


Da.11 to Da.14 are checked with the following timing.

(1) When the "Block start data" starts


(2) When an error check is carried out with GX Configurator-QP

5 - 12

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.7 Setting items for condition data


When carrying out "high-level positioning control" or using the JUMP instruction in the
"major positioning control", the "condition data" must be set as required. The setting
items for the "condition data" are shown below.
Up to 10 "condition data" items can be set for each axis.
Refer to Chapter 10 "High-level Positioning Control" for details on the "high-level
positioning control", and to Section 5.5 "List of condition data" for details on each
setting item.
Control

Condition data

Major positioning
control

High-level positioning control

Other than
Block start
JUMP
Condition
JUMP
(Normal
Wait start
instruction
start
instruction
start )

Simultaneous
start

Repeated Repeated
start
start
(FOR
(FOR
loop)
condition)

Da.15

Condition target

Da.16

Condition operator

Da.17

Address

Da.18

Parameter 1

Da.19

Parameter 2

: Set as required ("" when not set)


: Setting limited
: Setting not required (This is an irrelevant item, so the setting value will be ignored. If the value is the default value or within the
setting range, there is no problem.)

Checking the condition data


Da.15 to Da.19 are checked with the following timing.

(1) When the " Block start data" starts


(2) When "JUMP instruction" starts
(3) When an error check is carried out with GX Configurator-QP

5 - 13

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.8 Types and roles of monitor data


The monitor data area in the buffer memory stores data relating to the operating state
of the positioning system, which are monitored as required while the positioning
system is operating.
The following data are available for monitoring.

System monitoring:
Monitoring of the QD75 configuration and operation history (through the system
monitor data Md.1 through Md.19 )

Axis operation monitoring:


Monitoring of the current position and speed, and other data related to the
movements of axes (through the axis monitor data Md.20 through Md.48 )
The axis monitor data are refreshed every 3.5 ms. Note that " Md.21 Machine
feed value" and " Md.22 Feedrate" are refreshed every 56.8ms. Also,
" Md.23 Valid M code", is updated when the "M code ON signal [X4, X5, X6, X7]"
turns ON.

[1] Monitoring the system


Monitoring the positioning system operation history
Monitoring details

Corresponding item
Md.1

In test mode flag

Start information

Md.3

Start information

Start No.

Md.4

Start No.

Md.5

Start

(Hour)

Minute:second Md.6

Start

(Minute:second)

Whether the system is in the test mode or not

History of data that


started an operation

Hour
Start
Error upon starting

Md.7

Error judgment

Latest pointer No.

Md.8

Start history pointer

Axis in which the error occurred

Md.9

Axis in which the error occurred

Axis error No.

Md.10

Axis error No.

Md.11

Axis error occurrence

(Hour)

Minute:second Md.12

Axis error occurrence

(Minute:second)

History of all errors

Hour
Axis error occurrence

History of all warnings

Latest pointer No.

Md.13

Error history pointer

Axis in which the warning occurred

Md.14

Axis in which the warning occurred

Axis warning No.

Md.15

Axis warning No.

Md.16

Axis warning occurrence (Hour)

Axis warning
occurrence

Hour

Minute:second Md.17
Md.18

Latest pointer No.

Number of write accesses


to the flash ROM after the Number of write accesses to flash ROM Md.19
power is switched ON

5 - 14

Axis warning occurrence (Minute:second)


Warning history pointer
No. of write accesses to flash ROM

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[2] Monitoring the axis operation state


Monitoring the position
Monitor details

Corresponding item

Monitor the current machine feed value

Md.21

Machine feed value

Monitor the current "current feed value"

Md.20

Current feed value

Monitor the current target value

Md.32

Target value

Monitoring the speed


Monitor details
During independent axis control

Corresponding item
Indicates the
speed of each
axis

When "0:
Composite speed" is Indicates the
composite
set for " Pr.20
Interpolation speed speed

During
Monitor the
designation method"
current speed interpolaWhen "1:
tion
Reference axis
control
Indicates the
speed" is set for
reference axis
" Pr.20 Interpolatio
speed
n speed designation
method"
Constantly indicates the speed of each axis
Monitor the current target speed

5 - 15

Md.22

Feedrate

Md.28

Axis feedrate

Md.33

Target speed

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Monitoring the state


Monitor details

Corresponding item

Monitor the axis operation state

Md.26

Axis operation status

Monitor the latest error code that occurred with the axis

Md.23

Axis error No.

Monitor the latest warning code that occurred with the axis

Md.24

Axis warning No.

Md.30

External input/output signal

Md.31

Status

Monitor the valid M codes

Md.25

Valid M code

Monitor whether the speed is being limited

Md.39

In speed control flag

Monitor whether the speed is being changed

Md.40

In speed change processing flag

Monitor the "start data" point currently being executed

Md.43

Start data pointer being executed

Monitor the "positioning data No." currently being executed

Md.44

Positioning data No. being executed

Monitor the remaining No. of repetitions (special start)

Md.41

Special start repetition counter

Monitor the remaining No. of repetitions (control system)

Md.42

Control system repetition counter

Monitor the block No.

Md.45

Block No. being executed

Monitor the current torque limit value

Md.35

Torque limit stored value

Monitor the "instruction code" of the special start data when using
special start

Md.36

Special start data instruction code setting


value

Monitor the "instruction parameter" of the special start data when


using special start

Md.37

Special start data instruction parameter


setting value

Monitor the "start data No." of the special start data when using
special start

Md.38

Start positioning data No. setting value

Monitor the "positioning data No." executed last

Md.46

Last executed positioning data No.

Monitor the positioning data currently being executed

Md.47

Positioning data being executed

Monitor the movement amount after the current position control


switching when using "speed-position switching control (INC
mode)".

Md.29

Speed-position switching control


positioning amount

Monitor switching from the constant speed status or acceleration


status to the deceleration status during position control whose
operation pattern is "Positioning complete"

Md.48 Deceleration start flag

Monitor the external input/output signal and flag

5 - 16

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 17

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.1.9 Types and roles of control data


Operation of the positioning system is achieved through the execution of necessary
controls. (Data required for controls are given through the default values when the
power is switched ON, which can be modified as required by the PLC program.)
Controls are performed over system data or machine operation.

Controlling the system data :


Setting and resetting QD75 setting data (through the system control data Cd.1 ,
Cd.2 and Cd.41 )

Controlling the operation :


Setting operation parameters, changing speed during operation, interrupting or
restarting operation (through the axis control data Cd.3 to Cd.42 )

[1] Controlling the system data


Setting and resetting the setting data
Control details

Controlled data item

Write setting data from buffer memory to flash ROM.

Cd.1

Flash ROM write request

Reset (initialize) parameters.

Cd.2

Parameter initialization request

5 - 18

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[2] Controlling the operation


Controlling the operation
Control details

Corresponding item

Set which positioning to execute (start No.).

Cd.3

Positioning start No.

Clear (reset) the axis error ( Md.23 ) and warning ( Md.24 ).

Cd.5

Axis error reset

Issue instruction to restart (When axis operation is stopped).

Cd.6

Restart command

End current positioning (deceleration stop), and start next


positioning.

Cd.37

Skip command

Set start point No. for executing block start.

Cd.4

Positioning starting point No.

Stop continuous control.

Cd.18

Interrupt request during continuous


operation

Cd.30

Simultaneous starting axis start data No.


(axis 1 start data No.)

Cd.31

Simultaneous starting axis start data No.


(axis 2 start data No.)

Cd.32

Simultaneous starting axis start data No.


(axis 3 start data No.)

Cd.33

Simultaneous starting axis start data No.


(axis 4 start data No.)

Specify write destination for teaching results.

Cd.38

Teaching data selection

Specify data to be taught.

Cd.39

Teaching positioning data No.

Set start data Nos. for axes that start up simultaneously.

Controlling operation per step


Control details

Corresponding item

Stop positioning operation after each operation.

Cd.35

Step valid flag

Set unit to carry out step.

Cd.34

Step mode

Issue instruction to continuous operation or restart from stopped


step.

Cd.36

Step start information

Controlling the speed


Control details

Corresponding item

Set new speed when changing speed during operation.

Cd.14

New speed value

Issue instruction to change speed in operation to Cd.14 value.

Cd.15

Speed change request

Change positioning operation speed between 1 and 300% range.

Cd.13

Positioning operation speed override

Set inching movement amount.

Cd.16

Inching movement amount

Set JOG speed.

Cd.17

JOG speed

When changing acceleration time during speed change, set new


acceleration time.

Cd.10

New acceleration time value

When changing deceleration time during speed change, set new


deceleration time.

Cd.11

New deceleration time value

Set acceleration/deceleration time validity during speed change.

Cd.12

Acceleration/deceleration time change


during speed change, enable/disable
selection

(Only during positioning operation and JOG operation).

5 - 19

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Making settings related to operation


Control details

Corresponding item

Turn M code ON signal OFF.

Cd.7

M code OFF request

Set new value when changing current value.

Cd.9

New current value

Validate speed-position switching signal from external source.

Cd.24

Speed-position switching enable flag

Change movement amount for position control during speedposition switching control (INC mode).

Cd.23

Speed-position switching control


movement amount change register

Validate external position-speed switching signal.

Cd.26

Position-speed switching enable flag

Change speed for speed control during position-speed switching


control.

Cd.25

Position-speed switching control speed


change register

Set up a flag when target position is changed during positioning.

Cd.29

Target position change request flag

Set new positioning address when changing target position during


positioning.

Cd.27

Target position change value(new


address)

Set new speed when changing target position during positioning.

Cd.28

Target position change value(new speed)

Set absolute (ABS) moving direction in degrees.

Cd.40

ABS direction in degrees

Set manual pulse generator operation validity.

Cd.21

Manual pulse generator enable flag

Set scale per pulse of No. of input pulses from manual pulse
generator.

Cd.20

Manual pulse generator 1 pulse input


magnification

Change OPR request flag from "ON to OFF".

Cd.19

OPR request flag OFF request

Validate external command signal.

Cd.8

External command valid

Change Md.35 Torque limit stored value.

Cd.22

New torque value

Set whether " Md.48 Deceleration start flag" is valid or invalid

Cd.41

Deceleration start flag valid

Set the stop command processing for deceleration stop function


(deceleration curve re-processing/deceleration curve
continuation)

Cd.42

Stop command processing for


deceleration stop selection

Turn Servo ON/OFF command ON by the buffer memory ON.


Set torque limit value

5 - 20

Cd.100 Servo OFF command


Cd.101 Torque output setting

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 21

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2 List of parameters


5.2.1 Basic parameters 1
Setting value, setting range

Item

Pr.1 Unit setting

Value set with peripheral device


0 : mm
1 : inch
2 : degree
3 : PLS

Value set with PLC program


0
1
2
3

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

150

300

450

20000

2
3

152
153

302
303

452
453

20000

4
5

154
155

304
305

454
455

151

301

451

6
7

156
157

306
307

456
457

Movement amount per pulse

Pr.2

No. of pulses per


rotation (AP)
(Unit : PLS)

1 to 200000000

1 to 200000000

The setting value range differs according to the " Pr.1


Pr.3

Movement amount per


rotation (AL)

Pr.4

Unit magnification (AM)


Pr.7
Bias speed at start

setting".
Here, the value within the [Table 1] range is set.

Unit

[Table 1] on right page


1 : 1 times
10 : 10 times
100 : 100 times
1000 : 1000 times

1
10
100
1000

Not used

: This buffer memory address in QD75M is different from QD75P.

Pr.1 Unit setting


Set the unit used for defining positioning operations. Choose from the following
units depending on the type of the control target: mm, inch, degree, or PLS.
Different units can be defined for different axes (axis 1 to 4).
(Example) Different units (mm, inch, degree, and PLS) are applicable to different
systems:
mm or inch .... X-Y table, conveyor (Select mm or inch depending on the
machine specifications.)
degree ........... Rotating body (360 degrees/rotation)
PLS................ X-Y table, conveyor
When you change the unit, note that the values of other parameters and data
will not be changed automatically.
After changing the unit, check if the parameter and data values are within the
allowable range.
Set "degree" to exercise speed-position switching control (ABS mode).

5 - 22

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.2 to Pr.4 Electronic gear


Mechanical system value used when the QD75 performs positioning control.
The settings are made using Pr.2 to Pr.4 .
The electronic gear is expressed by the following equation.
Electronic gear =

No. of pulses per rotation (AP)


Movement amount per rotation (AL)

Unit magnification (AM)

When positioning has been performed, an error (mechanical system error) may
be produced between the specified movement amount and the actual movement
amount. (Refer to Section 12.3.2 "Electronic gear function".)

Pr.2 No. of pulses per rotation (AP)


Set the number of pulses required for a complete rotation of the motor shaft.
If you are using the Mitsubishi servo amplifier MR-H-BN/MR-J2-B/MR-J2S-B/MRJ2-03B5 set the value given as the "resolution per servomotor rotation" in the
speed/position detector specifications.
No. of pulses per rotation (AP) = Resolution per servomotor rotation

[Table 1]
Value set with peripheral device
(unit)

Value set with PLC program


(unit) 1

0 : mm

0.1 to 2000000.0 (m)

1 to 200000000 ( 10-1m)

1 : inch

0.00001 to 2000.00000 (inch)

1 to 200000000 ( 10-5inch)

2 : degree

0.00001 to 2000.00000 (degree)

1 to 200000000 ( 10-5degree)

3 : PLS

1 to 200000000 (PLS)

1 to 200000000 (PLS)

Pr.1 setting value

Pr.3 Movement amount per rotation (AL), Pr.4 Unit magnification (AM)
The amount how the workpiece moves with one motor rotation is determined by
the mechanical structure.
If the worm gear lead (m/rev) is PB and the deceleration rate is 1/n, then
Movement amount per rotation (AL) = PB 1/n

5 - 23

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

However, the maximum value that can be set for this "movement amount per
rotation (AL)" parameter is 20000000.0m (20m). Set the "movement amount per
rotation (AL)" as shown below so that the "movement amount per rotation (AL)"
does not exceed this maximum value.
Movement amount per rotation (AL)
= PB 1/n
= Movement amount per rotation (AL) Unit magnification (AM)

Note) The unit magnification (AM) is a value of 1, 10, 100 or 1000. If the "PB
1/n" value exceeds 20000000.0m (20m), adjust with the unit magnification
so that the "movement amount per rotation (AL) " does not exceed
20000000.0m (20m).
1: Refer to the section 12.3.2 Electric gear function information about electric
gear.

Pr.7 Bias speed at start


Do not set other than the default value "0".

5 - 24

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 25

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.2 Basic parameters 2


Item

Setting value, setting range


Value set with peripheral device

Value set with PLC program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

The setting range differs depending on the " Pr.1 Unit setting".
Pr.8

Here, the value within the [Table 1] range is set.

Speed limit value

Pr.9

200000

10
11

160
161

310
311

460
461

[Table 1] on right page

1 to 8388608 (ms)

1 to 8388608 (ms)

1000

12
13

162
163

312
313

462
463

1 to 8388608 (ms)

1 to 8388608 (ms)

1000

14
15

164
165

314
315

464
465

Acceleration time 0
Pr.10

Deceleration time 0

5 - 26

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Pr.1 setting value

Value set with peripheral device (unit)

Value set with PLC program (unit)

0 : mm

0.01 to 20000000.00 (mm/min)

1 to 2000000000 (10-2mm/min)

1 : inch

0.001 to 2000000.000 (inch/min)

1 to 2000000000 (10-3inch/min)

2 : degree
3 : PLS

0.001 to 2000000.000 (degree/min)


1 to 10000000 (PLS/s)

1 to 2000000000 (10-3degree/min)
1 to 10000000 (PLS/s)

Pr.8 Speed limit value


Set the maximum speed during positioning and OPR operations.
The maximum speed during positioning control has to be limited in consideration
of the drive unit and control target specifications.
Take account of the following when determining the speed limit value:
1) Motor speed
2) Workpiece movement speed

Pr.9 Acceleration time 0, Pr.10 Deceleration time 0


" Pr.9 Acceleration time 0" specifies the time for the speed to increase from zero
to the speed limit value ( Pr.8 ).
" Pr.10 Deceleration time 0" specifies the time for the speed to decrease from the
speed limit value ( Pr.8 ) to zero.
Velocity

Pr.8 Speed limit value


Positioning speed
Time

Actual
Actual deceleration time
acceleration
time
Pr.10 Deceleration time 0
Pr.9
Acceleration time 0
1) If the positioning speed is set lower than the parameter-defined speed limit
value, the actual acceleration/deceleration time will be relatively short. Thus,
set the maximum positioning speed equal to or only a little lower than the
parameter-defined speed limit value.
2) These settings are valid for OPR, positioning and JOG operations.
3) When the positioning involves interpolation, the acceleration/deceleration time
defined for the reference axis is valid.

5 - 27

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.3 Detailed parameters 1


Setting value, setting range
Item
Value set with peripheral device

Value set with PLC


program

Default value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

The setting value range differs according to the " Pr.1 Unit
Pr.11

Backlash compensation
amount

setting".
Here, the value within the [Table 1] range is set.

17

167

317

467

2147483647

18
19

168
169

318
319

468
469

2147483648

20
21

170
171

320
321

470
471

22

172

322

472

23

173

323

473

[Table 1] on right page

Pr.12

The setting value range differs according to the " Pr.1 Unit

Software stroke limit upper


limit value

setting".
Here, the value within the [Table 2] range is set.

Pr.13

Software stroke limit lower


limit value
Pr.14

Software stroke limit


selection
Pr.15

Software stroke limit


valid/invalid setting

[Table 2] on right page


0 : Apply software stroke limit on current
feed value
1 : Apply software stroke limit on
machine feed value
0 : Software stroke limit valid during JOG
operation, inching operation and
manual pulse generator operation
1 : Software stroke limit invalid during
JOG operation, inching operation and
manual pulse generator operation

0
1
0

Pr.11 Backlash compensation amount


The error that occurs due to backlash when moving the machine via gears can be
compensated.
When the backlash compensation amount is set, pulses equivalent to the
compensation amount will be output each time the direction changes during
positioning.

Pr.44 OPR direction

Workpiece
(moving body)

Worm gear
Backlash
(compensation amount)

1) The backlash compensation is valid after machine OPR. Thus, if the backlash
compensation amount is set or changed, always carry out machine OPR once.
2) " Pr.2 No. of pulses per rotation", " Pr.3 Movement amount per pulse" and
" Pr.11 Backlash compensation amount" which satisfies the following (1) can
be set up.
5 - 28

5 DATA USED FOR POSITIONING CONTROL

( Pr.11 Backlash compensation amount)

MELSEC-Q

( Pr.2 No. of pulses per rotation)

( Pr.3 Movement amount per pulse)

( = A) 65535 (PLS) .(1)

An error (error code: 920) occurs when " Pr.2 No. of pulses per rotation",
" Pr.3 Movement amount per pulse" and " Pr.11 Backlash compensation
amount" setting range is 0 to 65535. (the calculation result of the following (1) )
A servo alarm (error code: 2032, 2035 etc.) may be made to occur by kinds of
servo amplifier (servomotor), load inertia and the amount of command of a
cycle time (QD75) is set so that the calculation result of the following (1) may
satisfy " Pr.2 No. of pulses per rotation", " Pr.3 Movement amount per pulse"
and " Pr.11 Backlash compensation amount" setting range is 65536 and
lower 0.
A

(Maximum motor speed (r/min) ) 1.2 (Encoder resolution (PLS/r) )


60(s) 1000 (ms)

3.5 (ms)

(PLS) ....(2)

[Table 1]
Pr.1

Value set with peripheral device


(unit)

setting value

Value set with PLC program


(unit)

0 : mm

0 to 6553.5 (m)

0 to 65535 ( 10-1m)

1 : inch

0 to 0.65535 (inch)

0 to 65535 ( 10-5inch)

2 : degree

0 to 0.65535 (degree)

0 to 65535 ( 10-5degree)

3 : PLS

0 to 65535 (PLS)

0 to 65535 (PLS)

1 to 32767
: Set as a decimal
32768 to 65535 : Convert into hexadecimal and set

[Table 2]
Pr.1

setting value

Value set with peripheral device


(unit)

Value set with PLC program


(unit)

0 : mm

-214748364.8 to 214748364.7 (m)

-2147483648 to 2147483647 ( 10-1m)

1 : inch

-21474.83648 to 21474.83647(inch)

5
-2147483648 to 2147483647 ( 10- inch)

2 : degree

0 to 359.99999 (degree)

0 to 35999999 ( 10-5degree)

3 : PLS

-2147483648 to 2147483647(PLS)

-2147483648 to 2147483647 (PLS)

Pr.12 Software stroke limit upper limit value


Set the upper limit for the machine's movement range during positioning control.

Pr.13 Software stroke limit lower limit value


Set the lower limit for the machine's movement range during positioning control.
Software stroke
limit lower limit

Emergency stop
limit switch

Software stroke
limit upper limit

(Machine movement range)


OP

5 - 29

Emergency stop
limit switch

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

1) Generally, the OP is set at the lower limit or upper limit of the stroke limit.
2) By setting the upper limit value or lower limit value of the software stroke limit,
overrun can be prevented in the software. However, an emergency stop limit
switch must be installed nearby outside the range.
To invalidate the software stroke limit, set the setting value to "upper limit
value = lower limit value". (The setting value can be anything.)
When the unit is "degree", the software stroke limit check is invalid during
speed control (including speed-position switching control, position-speed
switching control) or during manual control.

Pr.14 Software stroke limit selection


Set whether to apply the software stroke limit on the "current feed value" or the
"machine feed value". The software stroke limit will be validated according to the
set value.
To invalidate the software stroke limit, set the setting value to "current feed value".

Pr.15 Software stroke limit valid/invalid setting


Set whether to validate the software stroke limit during JOG/Inching operation and
manual pulse generator operation.
Setting value, setting range

Item

Value set with peripheral device

Value set with PLC program

The setting value range differs depending on the " Pr.1


Pr.16

setting".
Here, the value within the [Table 1] range is set.

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Unit
100

24
25

174
175

324
325

474
475

300

26

176

326

476

27

177

327

477

Command in-position width

[Table 1] on right page


Pr.17

1 to 500 (%)

1 to 500 (%)

Torque limit setting value


Pr.18

0 : WITH mode

M code ON signal output


timing

1 : AFTER mode

Pr.16 Command in-position width


Set the remaining distance that turns the command in-position ON. The command
in-position signal is used as a front-loading signal of the positioning complete
signal. When positioning control is started, the "command in-position flag" (3rd flag
from right) in " Md.31 Status" turns OFF, and the "command in-position flag" turns
ON at the set position of the command in-position signal.
Velocity
Position control start

Pr.16 Command in-position width

ON

Command
in-position flag

OFF

5 - 30

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.17 Torque limit setting value


Set the maximum value of the torque generated by the servomotor as a
percentage between 1 and 500%.
The torque limit function limits the torque generated by the servomotor within
the set range.
If the torque required for control exceeds the torque limit value, it is controlled
with the set torque limit value.
(Refer to "12.4.2 Torque limit function ".)

[Table 1]
Value set with peripheral device
(unit)

Pr.1 setting value

Value set with PLC program (unit)

0 : mm

0.1 to 214748364.7 (m)

1 to 2147483647 (101m)

1 : inch

0.00001 to 21474.83647 (inch)

1 to 2147483647 (105inch)

2 : degree

0.00001 to 21474.83647 (degree)

1 to 2147483647 (105degree)

3 : PLS

1 to 2147483647 (PLS)

1 to 2147483647 (PLS)

Pr.18 M code ON signal output timing


This parameter sets the M code ON signal output timing.
Choose either WITH mode or AFTER mode as the M code ON signal output
timing.
WITH mode......... An M code is output and the M code ON
signal is turned ON when a positioning
operation starts.

AFTER mode ...... An M code is output and the M code ON


signal is turned ON when a positioning
operation completes.
Positioning complete signal
[X14,X15,X16,X17]

Positioning start signal


[Y10,Y11,Y12,Y13]

BUSY signal
[XC,XD,XE,XF]

BUSY signal
[XC,XD,XE,XF]

M code ON signal
[X4,X5,X6,X7]

M code ON signal
[X4,X5,X6,X7]

Cd.7 M code OFF request


[1504,1604,1704,1804]

Cd.7 M code OFF request


[1504,1604,1704,1804]
Md.25

Valid M code

m1

Md.25

m2

Positioning

Positioning

Da.1
Da.1

m2

m1

Valid M code

Operation pattern

01 (continuous)

00 (end)

Operation pattern

01 (continuous)

00 (end)

: m1 and m2 indicate set M codes.

: m1 and m2 indicate set M codes.

Note: If AFTER mode is used with speed control, an M code will not be output and the M code ON signal will not be
turned ON.

An M code is a number between 0 and 65535 that can be assigned to each positioning
data ( Da.10 ).
The sequence program can be coded to read an M code from the buffer memory
address specified by " Md.25 Valid M code" whenever the M code ON signal [X4, X5,
X6, X7] turns ON so that a command for the sub work (e.g. clamping, drilling, tool
change) associated with the M code can be issued.

5 - 31

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range

Item

Value set with peripheral device

Value set with PLC program

Pr.19

0 : Standard speed switching mode

Speed switching mode

1 : Front-loading speed switching


mode

Pr.20

0 : Composite speed

Interpolation speed
designation method

1 : Reference axis speed

0 : Do not update current feed value

1 : Update current feed value

2 : Clear current feed value to zero

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

28

178

328

478

29

179

329

479

30

180

330

480

31

181

331

481

33

34

184

334

484

Pr.21

Current feed value during


speed control

b0
b1
b2
b3
b4
Pr.22

b5

Input signal logic selection

b6
b7
b8

Pr.24

Manual pulse generator


input selection
Pr.200
Speed-position function
selection

Lower limit
Upper limit
Not used
Stop signal
External
command
0: Negative
Not used
logic
Near-point
1: Positive
signal
logic
Not used
Manual pulse
generator input

151413121110 9 8 7 6 5 4 3 2 1 b0

b9
to Not used
b15
0: A-phase/B-phase multiplied by 4
1: A-phase/B-phase multiplied by 2
2: A-phase/B-phase multiplied by 1
3: PLS/SIGN
0: Speed-position switching control
(INC mode)
2: Speed-position switching control
(ABS mode)

5 - 32

Always "0" is set to


the part not used.

0
1
2
3
0
2

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.19 Speed switching mode


Set whether to switch the speed switching mode with the standard switching or
front-loading switching mode.
0 : Standard switching............... Switch the speed when executing the next
positioning data.
1 : Front-loading switching ........ The speed switches at the end of the positioning
data currently being executed.
Velocity
Switch the speed when
executing the next positioning data

Velocity
The next positioning data starts
positioning at the designated speed

t
n: Positioning
data No.

n+1

n+1

<For front-loading switching>

<For standard switching>

Pr.20 Interpolation speed designation method


When carrying out linear interpolation/circular interpolation, set whether to
designate the composite speed or reference axis speed.
0: Composite speed .................. The movement speed for the control target is
designated, and the speed for each axis is
calculated by the QD75.
1: Reference axis speed ........... The axis speed set for the reference axis is
designated, and the speed for the other axis
carrying out interpolation is calculated by the
QD75.
X axis

X axis
Designate composite speed
Designate speed
for reference axis

Y axis

Y axis
Calculated by QD75

Calculated by QD75

<When composite speed is designated>

<When reference axis speed is designated>

Note: Always specify the reference axis speed if the 4-axis linear interpolation or 2 to 4 axis
speed control has to be performed.
If you specify the composite speed for a positioning operation that involves the 4-axis
linear interpolation or 2 to 4 axis speed control, the error code 523 "interpolation mode
error" will be output when the positioning operation is attempted.
For a positioning operation that involves the circular interpolation, specify the composite
speed always.

5 - 33

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.21 Current feed value during speed control


Specify whether you wish to enable or disable the update of " Md.20 Current feed
value" while operations are performed under the speed control (including the
speed-position and position-speed switching control).
0: The update of the current feed value is disabled
The current feed value will not change.
(The value at the beginning of the speed control
will be kept.)
1: The update of the current feed value is enabled
The current feed value will be updated.
(The current feed value will change from the
initial.)
2: The current feed value is cleared to zero
The current feed will be set initially to zero and
change from zero while the speed control is in
effect.
Note1: When the speed control is performed over two to four axes, the choice
between enabling and disabling the update of " Md.20 Current feed value"
depends on how the reference axis is set.
Note2: Set "1" to exercise speed-position switching control (ABS mode).

Pr.22 Input signal logic selection


Set the input signal logic that matches the signaling specification of the connected
external device.
Negative logic
(1) When the input signal contact is not flowed with the current.
(a) FLS, RLS : ON (Limit signal turn ON)
(b) DOG, STOP, CHG
OFF
(2) When the input signal contact is flowed with the current.
(a) FLS, RLS
OFF (Limit signal turn OFF)
(b) DOG, STOP, CHG
ON
Positive logic
Opposite the concept of negative logic.
Note1: A mismatch in the signal logic will disable normal operation. Be careful of
this when you change from the default value.
Note2: Set the manual pulse generator input logic selection (b8) to axis 1. (Setting
of any of axes 2 to 4 is invalid.)

5 - 34

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.24 Manual pulse generator input selection


Set the manual pulse generator input pulse mode. (Only the value specified
against the axis 1 is valid.)
0: A-phase/B-phase; multiplied by 4
1: A-phase/B-phase; multiplied by 2
2: A-phase/B-phase; multiplied by 1
3: PLS/SIGN

Pr.200 Speed-position function selection


Select the mode of speed-position switching control.
0: INC mode
2: ABS mode
Note1: If the setting is other than 0 and 2, operation is performed in the INC mode
with the setting regarded as 0.

5 - 35

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.4 Detailed parameters 2


Setting value, setting range
Item
Value set with peripheral device

Value set with PLC


program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

1000

36
37
38
39
40
41
42
43
44
45
46
47

186
187
188
189
190
191
192
193
194
195
196
197

336
337
338
339
340
341
342
343
344
345
346
347

486
487
488
489
490
491
492
493
494
495
496
497

20000

48
49

198
199

348
349

498
499

50

200

350

500

51

201

351

501

Pr.25 Acceleration time 1


Pr.26 Acceleration time 2
Pr.27 Acceleration time 3

1 to 8388608 (ms)

1 to 8388608 (ms)

Pr.28 Deceleration time 1


Pr.29 Deceleration time 2
Pr.30 Deceleration time 3

The setting range differs depending on the " Pr.1 Unit setting".
Pr.31

JOG speed limit value

Pr.32

Here, the value within the [Table 1] range is set.

[Table 1] on right page


0: Pr.9 Acceleration time 0

1: Pr.25 Acceleration time 1

JOG operation acceleration


2: Pr.26 Acceleration time 2
time selection
3: Pr.27 Acceleration time 3

2
3

0: Pr.10 Deceleration time 0

1: Pr.28 Deceleration time 1


JOG operation deceleration
2: Pr.29 Deceleration time 2
time selection
3: Pr.30 Deceleration time 3

Pr.33

2
3

Pr.25 Acceleration time 1 to Pr.27 Acceleration time 3


These parameters set the time for the speed to increase from zero to the speed
limit value ( Pr.8 ) during a positioning operation.

Pr.28 Deceleration time 1 to Pr.30 Deceleration time 3


These parameters set the time for the speed to decrease from the speed limit
value ( Pr.8 ) to zero during a positioning operation.

5 - 36

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Pr.1 setting value

Value set with peripheral device


(unit)

Value set with PLC program (unit)

0 : mm

0.01 to 20000000.00 (mm/min)

1 to 2000000000 ( 10-2mm/min)

1 : inch

0.001 to 2000000.000 (inch/min)

1 to 2000000000 ( 10-3inch/min)

2 : degree

0.001 to 2000000.000 (degree/min) 1 to 2000000000 ( 10-3degree/min)

1 to 10000000 (PLS/s)
1 to 10000000 (PLS/s)
3 : PLS
1: For Select type, refer to GX Configurator-QP Operating Manual.

Pr.31 JOG speed limit value


Set the maximum speed for JOG operation.
Note)

Set the "JOG speed limit value" to less than " Pr.8 Speed limit value".
If the "speed limit value" is exceeded, the "JOG speed limit value error"
(error code: 956) will occur.

Pr.32 JOG operation acceleration time selection


Set which of "acceleration time 0 to 3" to use for the acceleration time during JOG
operation.
0 : Use value set in " Pr.9 Acceleration time 0".
1 : Use value set in " Pr.25 Acceleration time 1".
2 : Use value set in " Pr.26 Acceleration time 2".
3 : Use value set in " Pr.27 Acceleration time 3".

Pr.33 JOG operation deceleration time selection


Set which of "deceleration time 0 to 3" to use for the deceleration time during JOG
operation.
0 : Use value set in " Pr.10 Deceleration time 0".
1 : Use value set in " Pr.28 Deceleration time 1".
2 : Use value set in " Pr.29 Deceleration time 2".
3 : Use value set in " Pr.30 Deceleration time 3".

5 - 37

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range

Item
Pr.34

Acceleration/deceleration
process selection

Value set with peripheral device


0 : Automatic trapezoid
acceleration/deceleration process
1 : S-pattern
acceleration/deceleration process

Pr.35

Value set with PLC program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

0
0

52

202

352

502

1 to 100 (%)

1 to 100 (%)

100

53

203

353

503

1 to 8388608 (ms)

1 to 8388608 (ms)

1000

54
55

204
205

354
355

504
505

56

206

356

506

57

207

357

507

58

208

358

508

S-pattern ratio
Pr.36

Sudden stop deceleration


time
Pr.37

Stop group 1 sudden stop


selection

0 : Normal deceleration stop

Pr.38

Stop group 2 sudden stop


selection
Pr.39

1 : Sudden stop

Stop group 3 sudden stop


selection

Pr.34 Acceleration/deceleration process selection


Set whether to use automatic trapezoid acceleration/deceleration or S-pattern
acceleration/deceleration for the acceleration/deceleration process.
Note) Refer to Section 12.7.7 "Acceleration/deceleration process function" for
details.
Velocity

The acceleration and


deceleration are linear.

Time

<Automatic trapezoid acceleration/deceleration>

5 - 38

Velocity

The acceleration and


deceleration follow a Sin curve.

Time

<S-pattern acceleration/deceleration>

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.35 S-pattern ratio


Set the S-pattern ratio (1 to 100%) for carrying out the S-pattern
acceleration/deceleration process.
The S-pattern ratio indicates where to draw the acceleration/deceleration curve
using the Sin curve as shown below.
(Example)
A

Positioning
speed

B
B/2

B/2

t
When S-pattern ratio is 100%
V
Positioning
speed
b

sin curve

S-pattern ratio = B/A

100%

5 - 39

b/a = 0.7

t
When S-pattern ratio is 70%

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.36 Sudden stop deceleration time


Set the time to reach speed 0 from " Pr.8 Speed limit value" during the sudden
stop.
The illustration below shows the relationships with other parameters.

1) Positioning start
When positioning is started,
the acceleration starts following
the "acceleration time".

2) Sudden stop cause occurrence


When a "sudden stop cause" occurs,
the deceleration starts following the
"sudden stop deceleration time".

Pr.8

3) Positioning stop
When a "sudden stop cause"
does not occur, the deceleration starts toward the stop
position following the "deceleration time".

Speed limit
value
Da.8

Command
speed

Actual acceleration time

Actual sudden stop


deceleration time
Pr.36

Actual deceleration time

Sudden stop
deceleration time
Acceleration time

Deceleration time

Pr.9 Acceleration time 0

Pr.10 Deceleration time 0

Pr.25 Acceleration time 1

Pr.28 Deceleration time 1

Pr.26 Acceleration time 2

Pr.29 Deceleration time 2

Pr.27 Acceleration time 3

Pr.30 Deceleration time 3

5 - 40

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.37 Stop group 1 sudden stop selection


to
Pr.39 Stop group 3 sudden stop selection
Set the method to stop when the stop causes in the following stop groups occur.
Stop group 1 .............. Stop with hardware stroke limit
Stop group 2 .............. Error occurrence of the PLC CPU, PLC READY signal
[Y0] OFF, Fault in test mode
Stop group 3 .............. External stop signal
Stop signal from PLC CPU
Stop signal from peripheral device
Error occurrence (excludes errors in stop groups 1 and 2:
includes only the software stroke limit errors during JOG
operation, speed control, speed-position switching control,
and position-speed switching control)
Stop made when the near-point dog signal turns from
OFF to ON in counter method machine OPR
The methods of stopping include "0: Normal deceleration stop" and "1: Sudden
stop".
If "1: Sudden stop" is selected, the axis will suddenly decelerate to a stop when the
stop signal is input.

5 - 41

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range

Item

Value set with peripheral device


Pr.40

0 to 65535 (ms)

Positioning complete signal


output time

Value set with PLC program


0 to 65535 (ms)
0 to 32767 :
Set as a decimal
32768 to 65535:
Convert into hexadecimal
and set

The setting value range differs depending on the " Pr.1


Pr.41

Allowable circular
interpolation error width

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

300

59

209

359

509

100

60
61

210
211

360
361

510
511

62

212

362

512

64
65

214
215

364
365

514
515

Unit

setting".
Here, the value within the [Table 1] range is set.

[Table 1] on right page

0: External positioning start


1: External speed change
request
External command function 2: Speed-position, positionselection
speed switching request
3: Skip request
Pr.201
0, 1 to 163840 [PLS]
Restart allowable range
0: restart not allowed
when servo OFF to ON

Pr.42

1
2
3

Pr.40 Positioning complete signal output time


Set the output time of the positioning complete signal [X14, X15, X16, X17] output
from the QD75.
A positioning completes when the specified dwell time has passed after the QD75
had terminated the output.
PLC
PLC CPU

Positining Start signal

QD75

[Y10, Y11, Y12, Y13]

M
Positioning
complete signal

Positioning

[X14, X15, X16, X17]

Positioning start signal


[Y10, Y11,Y12,Y13]
Start complete signal
[X10, X11, X12, X13]
Positioning complete signal
(after dwell time has passed)
BUSY signal
[XC, XD, XE, XF]
Positioning complete signal
[X14, X15, X16, X17]
Output time

Positioning complete signal output time

5 - 42

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Pr.1 setting value

Value set with peripheral device


(unit)

Value set with PLC program


(unit)

0 : mm

0 to 10000.0 (m)

0 to 100000 ( 10-1m)

1 : inch

0 to 1.00000 (inch)

0 to 100000 ( 10-5inch)

2 : degree

0 to 1.00000 (degree)

0 to 100000 ( 10-5degree)

3 : PLS

0 to 100000 (PLS)

0 to 100000 (PLS)

Pr.41 Allowable circular interpolation error width


With the "allowable circular interpolation error width", the allowable error range of
the calculated arc path and end point address is set. If the error of the calculated
arc path and end point address is within the set range, circular interpolation will be
carried out to the set end point address while compensating the error with spiral
interpolation.
The allowable circular interpolation error width is set in the following axis buffer
memory addresses.

If axis 1 is the reference axis, set in the axis 1 buffer memory address
[60, 61].
If axis 2 is the reference axis, set in the axis 2 buffer memory address
[210, 211].
If axis 3 is the reference axis, set in the axis 3 buffer memory address
[360, 361].
If axis 4 is the reference axis, set in the axis 4 buffer memory address
[510, 511].

Path with spiral interpolation

Error

End point address


with calculation
End point address

Start point address

Center point address

With circular interpolation control using the center point designation, the arc
path calculated with the start point address and center point address and the
end point address may deviate.

5 - 43

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Pr.42 External command function selection


Select a command with which the external command signal should be associated.
0: External positioning start
The external command signal input is used to start a positioning
operation.
1: External speed change request
The external command signal input is used to change the speed
in the current positioning operation. The new speed should be set
in the " Cd.14 Speed change value"
2: Speed-position, position-speed switching request
The external command signal input is used to switch from the
speed control to the position control while in the speed-position
switching control mode, or from the position control to the speed
control while in the position-speed switching control mode.
To enable the speed-position switching control, set the
" Cd.24 Speed-position switching enable flag" to "1".
To enable the position-speed switching control, set the
" Cd.26 Position-speed switching enable flag" to "1".
3: Skip request
The external command signal input is used skip the current
positioning operation.

POINT
To enable the external command signal, set the " Cd.8 External command enable"
to "1".

Pr.201 Restart allowable range when servo OFF to ON


(1) What is the restart function when servo OFF to ON ?
The QD75 restart function when servo OFF changes to ON, performs
continuous positioning operation (positioning start, restart) when the servo is
switched from OFF to ON in the stopped state (including servo emergency
stop).
Restart when servo OFF changes to ON can be performed when the
difference between the last command position for the QD75 when it stopped
and the present value when servo OFF changed to ON, is less than the value
set in the buffer memory for the restart allowable range setting.
(a) Servo emergency stop processing
1) For stop caused by a servo emergency stop signal, positioning
operation is judged as stopped and can be restarted if the difference
between the last command position for the QD75 when the servo
stop signal turned ON and present value at the time the servo stop
signal turned OFF is lower than the value set in the buffer memory
for the restart allowable range setting.

5 - 44

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

2) When the difference between the last command position of the QD75
at the time the servo stop signal turned ON and the present value at
the time the servo stop signal turned OFF is greater than the value
set in the buffer memory for the restart allowable range setting, the
positioning operation is judged as on-standby and cannot be
restarted.
ON
Servo emergency OFF
stop signal

Axis status

Error

Operation

Servo OFF

Last command position

Stopping/Waitting
Restart invalid
Restart valid

Servo ON

(b) Processing when the servo ON signal changes from OFF to ON.
1) The positioning operation is stopped and restart can be performed
when the difference between the last command position of the QD75
when the servo ON signal went from OFF to ON is lower than the
value set in the buffer memory for restart allowable range setting.
2) When the difference between the last command position of the QD75
at the time the servo ON signal when from ON to OFF and the
present value at the time the servo ON signal went from OFF to ON
is greater than the value set in the buffer memory for the restart
allowable range setting, the positioning operation is judged as onstandby and cannot be restarted.
Servo emergency
stop signal

ON
OFF

Axis status

Positioning

Stopping

Servo OFF

Stop command

Stopping/Waiting

Servo ON

Servo OFF

Waitting

Restart invalid
Restart valid Servo ON

Restart invalid

(2) Setting method


When performing restart at the time servo OFF changes to ON, set the restart
allowable range in the following buffer memory.
Setting value buffer memory
address

Item

Setting range

Default value

Axis 1 Axis 2 Axis 3 Axis 4


64
65

214
215

364
365

514
515

Pr.201 Restart allowable range


setting when servo OFF changes
to ON

0, 1 to 163840 (PLS)
0: restart not allowed

[Setting example]
A program in which the restart allowable range for axis 1 is set to 10000 PLS
is shown below.
DMOVP K10000 D0

DTOP H0 K64 D0 K1

5 - 45

Restart allowable range (10000 PLS)


is stored in D0, D1.
Data for D0, D1 is stored in buffer
memory 64, 65 of the QD75.

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

(3) Precautionary notes


(a) The setting for the "restart allowable range when servo OFF changes to
ON" is validated when the PLC READY signal (Y0) rises (OFF to ON).
After setting the "restart allowable range when servo OFF changes to
ON", the PLC READY signal (Y0) rises (OFF to ON).
(b) The difference between the last command position when the servo turned
OFF and the present value when the servo turned ON, is output at the
first operation of restart. If the restart allowable range is large at this time,
an overload may occur on the servo side.
Set the "restart allowable range when servo OFF changes to ON" to a
value where the mechanical system will not be affected by a signal
output.
(c) The restart servo OFF changes to ON is valid only for the first time servo
OFF changes to ON. From the second time servo OFF changes to ON,
the setting for restart allowable range when servo OFF changes to ON is
disregarded.
(d) Execute servo OFF when the mechanical system is in complete stop
state. The restart when servo OFF changes to ON cannot be applied to a
system in which the mechanical system operated by external pressure or
other force while the servo is OFF.
(e) Restart can only be executed while the operating status of the axis is
"stop". Restart cannot be executed when the operation status of the axis
is other than "stop".
(f)

Do not restart while a stop command is ON.


If restart is executed while stopped, an error (error code 106: Started
during stop command ON) is generated, and the operating status of the
axis becomes "ERR".
Therefore, restart cannot be performed even if the error is reset.

(g) Restart can also be executed while the positioning starts signal is ON.
However do not set the positioning start signal from OFF to ON while
stopped.
If the positioning start signal switches ON from OFF, positioning is
performed from the positioning data number set in the buffer memory at
1500 or from the positioning data number of the specified point.
(h) If positioning is terminated by a continuous-operation interrupt request,
restart cannot be performed.
If a restart request is made, a warning (warring code 104: Restart
disabled) is generated.
[Operation at the time an emergency stop is input]

[Operation when a restart is performed]


Restart operation

Emergency stop input


(Last command position)

Stop position at the


time of servo OFF
Movement while
servo is OFF

Last command
position

(Present value time of servo ON)


Stop position at time of servo OFF

Output once at
the time of restart

5 - 46

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 47

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.5 OPR basic parameters


Setting value, setting range

Item

Value set with peripheral device


0 : Near-point dog method
4 : Count method 1)
5 : Count method 2)
6 : Data set method

Pr.43

OPR method

Value set with PLC program


0
4
5
6

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4
70

220

370

520

Pr.43 OPR method


Set the "OPR method" for carrying out machine OPR.
0 : Near-point dog method ........ After decelerating at the near-point dog ON, stop
at the zero signal and complete the machine
OPR.
4 : Count method 1) .................. After decelerating at the near-point dog ON, move
the designated distance, and complete the
machine OPR with the zero signal.
5 : Count method 2) .................. After decelerating at the near-point dog ON, move
the designated distance, and complete the
machine OPR.
6 : Data set method................... The position where the machine OPR has been
made will be the OP.
Note) Refer to Section 8.2.2 "Machine OPR method" for details on the OPR
methods.
OPR method
0 : Near-point dog method
(1) Start machine OPR.
(Start movement at the " Pr.46
" Pr.44

OPR speed" in the


V

OPR direction".)

Pr.46 OPR speed

(2)

(2) Detect the near-point dog ON, and start deceleration.


(3) Decelerate to " Pr.47

Pr.47

Creep speed

Creep speed", and move with the

creep speed.
(At this time, the near-point dog must be ON. If the nearpoint dog is OFF, the axis will decelerate to a stop.)
(4) At the first zero signal after the near-point dog turned OFF,
machine OPR is completed.
Note) After the servo amplifier has been turned on, the zero
point of the encoder must be passed at least once
before point A is reached.

5 - 48

(3)

(1)

ON
Near-point dog OFF
Zero signal

(4)
A

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

4 : Count method 1)
(1) Start machine OPR.
(Start movement at the " Pr.46 OPR speed" in the
Pr.50

" Pr.44 OPR direction".)

Pr.46 OPR speed

Setting for the movement


amount after near-poing dog ON

(2)

Pr.47 Creep speed

(2) Detect the near-point dog ON, and start deceleration.


(3) Decelerate to " Pr.47 Creep speed", and move with the

(3)

(4)

(1)

creep speed.
(4) After the near-point dog turns ON and the movement

amount set in " Pr.50 Setting for the movement amount

Md.34 Movement amount after


near-point dog ON
The near-point dog must turn OFF
at a sufficient distance away from
the OP position.

ON
Near-point dog OFF

after near-point dog ON" has passed, the QD75 stops with
the first zero signal, and the machine OPR is completed.
Note) After the servo amplifier has been turned on, the zero
point of the encoder must be passed at least once before
point A is reached.

First zero signal after moving the


movement amount after nearpoint dog ON

Zero signal

5 : Count method 2)
(1) Start machine OPR.
(Start movement at the " Pr.46 OPR speed" in the
V

" Pr.44 OPR direction".)

Pr.46 OPR speed

Pr.50

(2)

Setting for the movement


amount after near-poing dog ON

(2) Detect the near-point dog ON, and start deceleration.

Pr.47 Creep speed

(3)

(3) Decelerate to " Pr.47 Creep speed", and move with the
creep speed.
(4) After the near-point dog turns ON and the movement

(4)

(1)

t
Md.34 Movement amount after
near-point dog ON

amount set in " Pr.50 Setting for the movement amount


after near-point dog ON" has passed, machine OPR is
completed.

ON
Near-point dog OFF

6 : Data set method


The position where the machine OPR has been made will be the OP.
(Perform after the servo amplifier has been turned ON and the servomotor has been rotated at least once using the
JOG or similar operation.)

5 - 49

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range


Item

Value set with PLC


program

Value set with peripheral device


Pr.44

OPR direction

0 : Positive direction (address


increment direction)
1 : Negative direction (address
decrement direction)

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

0
0

71

221

371

521

72
73

222
223

372
373

522
523

74
75

224
225

374
375

524
525

The setting value range differs depending on the " Pr.1 Unit
Pr.45

setting".
Here, the value within the [Table 1] range is set.

OP address

[Table 1] on right page


The setting value range differs depending on the " Pr.1 Unit
Pr.46

setting".
Here, the value within the [Table 2] range is set.

OPR speed

[Table 2] on right page

Pr.44 OPR direction


Set the direction to start movement when starting machine OPR.
0: Positive direction (address increment direction)
Moves in the direction that the address increments. (Arrow 2))
1: Negative direction (address decrement direction)
Moves in the direction that the address decrements. (Arrow 1))
Normally, the OP is set near the lower limit or the upper limit, so " Pr.44

OPR

direction" is set as shown below.

When the zero point is set at the lower


limit side, the OPR direction is in the
direction of arrow 1).
Set "1" for Pr.44 .
Lower limit

Upper limit
1)
OP

Address decrement
direction

Address increment
direction

Lower limit

Upper limit

Address decrement
direction
2)

When the OP is set at the upper


limit side, the OPR direction
is in the direction of arrow 2).
Set "0" for Pr.44 .

5 - 50

OP

Address increment
direction

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Value set with peripheral device
(unit)

Pr.1 setting value

Value set with PLC program


(unit)

0 : mm

-214748364.8 to 214748364.7 (m)

-2147483648 to 2147483647 ( 10-1m)

1 : inch

-21474.83648 to 21474.83647 (inch)

-2147483648 to 2147483647 ( 10-5inch)

2 : degree

0 to 359.99999 (degree)

0 to 35999999 ( 10-5degree)

3 : PLS

-2147483648 to 2147483647 (PLS)

-2147483648 to 2147483647 (PLS)

[Table 2]
Pr.1 setting value

Value set with peripheral device


(unit)

Value set with PLC program


(unit)

0 : mm

0.01 to 20000000.00 (mm/min)

1 to 2000000000 ( 10-2mm/min)

1 : inch

0.001 to 2000000.000 (inch/min)

1 to 2000000000 ( 10-3inch/min)

2 : degree

0.001 to 2000000.000 (degree/min)

1 to 2000000000 ( 10-3degree/min)

3 : PLS

1 to 10000000 (PLS/s)

1 to 10000000 (PLS/s)

Pr.45 OP address
Set the address used as the reference point for positioning control (ABS system).
(When the machine OPR is completed, the stop position address is changed to the
address set in " Pr.45 OP address". At the same time, the " Pr.45 OP address"
is stored in " Md.20 Current feed value" and " Md.21 Machine feed value".)

Pr.46 OPR speed


Set the speed for OPR.
Note) Set the "OPR speed" to less than " Pr.8 Speed limit value". If the "speed
limit value" is exceeded, the "OPR speed" will be limited by " Pr.8 Speed
limit value".
The "OPR speed" should be equal to or faster than the " Pr.7 Bias speed
at start" and " Pr.47 Creep speed".

5 - 51

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range

Item

Value set with peripheral device

Value set with PLC program

The setting value range differs depending on the " Pr.1


Pr.47

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Unit

setting".
Here, the value within the [Table 1] range is set.

76
77

226
227

376
377

526
527

78

228

378

528

Creep speed

[Table 1] on right page


Pr.48

OPR retry

0 : Do not retry OPR with limit


switch
1 : Retry OPR with limit switch

0
1

Pr.47 Creep speed


Set the creep speed after near-point dog ON (the low speed just before stopping
after decelerating from the OPR speed).
The creep speed is set within the following range.
( Pr.46 OPR speed )

( Pr.47 Creep speed)

V
Pr.46 OPR speed

Machine OPR
start

Pr.47 Creep speed

ON
Near-point
dog signal

OFF

Zero signal

5 - 52

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Value set with peripheral device
(unit)

Pr.1 setting value

Value set with PLC program


(unit)

0 : mm

0.01 to 20000000.00 (mm/min)

1 to 2000000000 ( 10-2mm/min)

1 : inch

0.001 to 2000000.000 (inch/min)

1 to 2000000000 ( 10-3inch/min)

2 : degree

0.001 to 2000000.000 (degree/min) 1 to 2000000000 ( 10-3degree/min)

3 : PLS

1 to 10000000 (PLS/s)

1 to 10000000 (PLS/s)

Pr.48 OPR retry


Set whether to carry out OPR retry.
When the OPR retry function is validated and the machine OPR is started, first the
axis will move in the OPR direction (1)). If the upper/lower limit signal turns OFF
before the near-point dog signal ON is detected (2)), the axis will decelerate to a
stop, and then will move in the direction opposite the OPR direction (3)). If the
following edge of the near-point dog signal is detected during movement in the
opposite direction, the axis will decelerate to a stop (4)), and then will carry out
machine OPR again (5), 6)).

2)

1)

5)
6)

Start position

4)

3)

ON

Limit switch OFF state

Near-point dog signal

Zero signal

[Operation for OPR retry function]


1) Movement in the OPR direction starts with the machine OPR start.
2) The axis decelerates when the limit switch is detected.
3) After stopping at detection the limit signal OFF, the axis moves at the OPR speed in the
direction opposite to the specified OPR direction.
4) The axis decelerates when the near-point dog signal turns OFF.
5), 6) After stopping with the near-point dog signal OFF, carries out OPR in the OPR
direction.

5 - 53

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.6 OPR detailed parameters

Item

Setting value, setting range


Value set with peripheral device

Value set with PLC program

The setting value range differs depending on the " Pr.1

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Unit

Pr.50

setting".
Here, the value within the [Table 1] range is set.
Setting for the movement
amount after near-point dog
[Table 1] on right page
ON
0 : Pr.9 Acceleration time 0

Pr.51

1 : Pr.25 Acceleration time 1

OPR acceleration time


selection

2 : Pr.26 Acceleration time 2

3 : Pr.27 Acceleration time 3

0 : Pr.10 Deceleration time 0

Pr.52

1 : Pr.28 Deceleration time 1

OPR deceleration time


selection

2 : Pr.29 Deceleration time 2

3 : Pr.30 Deceleration time 3

80
81

230
231

380
381

530
531

82

232

382

532

83

233

383

533

Pr.50 Setting for the movement amount after near-point dog ON


When using the count method 1) or 2), set the movement amount to the OP after
the near-point dog signal turns ON.
(The movement amount after near-point dog ON should be equal to or greater
than the sum of the "distance covered by the deceleration from the OPR speed to
the creep speed" and "distance of movement in 10 ms at the OPR speed".)

5 - 54

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Pr.1 setting value

Value set with peripheral device


(unit)

Value set with PLC program


(unit)

0 : mm

0 to 214748364.7 (m)

0 to 2147483647 ( 10-1m)

1 : inch

0 to 21474.83647 (inch)

0 to 2147483647 ( 10-5inch)

2 : degree

0 to 21474.83647 (degree)

0 to 2147483647 ( 10-5degree)

3 : PLS

0 to 2147483647 (PLS)

0 to 2147483647 (PLS)

Example of setting for " Pr. 50 Setting for the movement amount after near-point dog ON"
Assuming that the " Pr. 8 Speed limit value" is set to 200 kPLS/s, " Pr. 46 OPR speed" to 10 kPLS/s,
" Pr. 47 Creep speed" to 1 kPLS/s, and deceleration time to 300 ms, the minimum value of " Pr. 50 Setting for the Movement
amount after near-point dog ON" is calculated as follows:
1
[Deceleration distance] = 2

Vz
1000

t + 0.01 Vz
Movement amount for
10ms at OPR speed.
Vz
Tb Vz
+ 0.01 Vz
= 2000
Vp
3
3
3
300
10 10
10 10
+ 0.01 10 10
= 2000
200 10 3

[OPR operation]
Pr.8 Speed limit value: Vp=200 kPLS/s

Pr.46 OPR speed:


Vz=10 kPLS/s

= 75 + 100
= 175
Pr.47 Creep speed: Vc=1 kPLS/s

Actual deceleration time:t = Tb

Vz
Vp

Setting for the movement amount after nearpoint


dog ON ( Pr. 50 ) should be equal to or larger
than 175.

t
Deceleration time: Tb=300 ms

Pr.51 OPR acceleration time selection


Set which of "acceleration time 0 to 3" to use for the acceleration time during OPR.
0 : Use the value set in " Pr.9 Acceleration time 0".
1 : Use the value set in " Pr.25 Acceleration time 1".
2 : Use the value set in " Pr.26 Acceleration time 2".
3 : Use the value set in " Pr.27 Acceleration time 3".

Pr.52 OPR deceleration time selection


Set which of "deceleration time 0 to 3" to use for the deceleration time during OPR.
0 : Use the value set in " Pr.10 Deceleration time 0".
1 : Use the value set in " Pr.28 Deceleration time 1".
2 : Use the value set in " Pr.29 Deceleration time 2".
3 : Use the value set in " Pr.30 Deceleration time 3".

5 - 55

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range


Item

Value set with peripheral


device

Default
value

Value set with PLC program

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

The setting value range differs depending on the " Pr.1 Unit setting".
Pr.53

Here, the value within the [Table 1] range is set.

OP shift amount

Pr.54

84
85

234
235

384
385

534
535

300

86

236

386

536

88

238

388

538

89

239

389

539

[Table 1] on right page


1 to 300 (%)

1 to 300 (%)

OPR torque limit value


Pr.56

0 : OPR speed

Speed designation
during OP shift

1 : Creep speed

Pr.57

Dwell time during


OPR retry

0 to 65535 (ms)

0 to 65535 (ms)
0 to 32767 :
Set as a decimal
32768 to 65535 :
Convert into hexadecimal and set

Pr.53 OP shift amount


Set the amount to shift (move) from the position stopped at with machine OPR.
The OP shift function is used to compensate the OP position stopped at with
machine OPR.
If there is a physical limit to the OP position, due to the relation of the near-point
dog installation position, use this function to compensate the OP to an optimum
position.
Pr.44 OPR direction

When " Pr.53 OP


shift amount" is positive

Shift point
Shift point

Start point

When " Pr.53 OP


shift amount" is negative

Near-point dog signal

Zero signal

5 - 56

Shift after deviation


counter clear is canceled

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
Value set with peripheral device
(unit)

Pr.1 setting value

Value set with PLC program


(unit)

0 : mm

-214748364.8 to 214748364.7 (m)

-2147483648 to 2147483647 ( 10-1m)

1 : inch

-21474.83648 to 21474.83647 (inch)

-2147483648 to 2147483647 ( 10-5inch)

2 : degree

-21474.83648 to 21474.83647 (degree)

-2147483648 to 2147483647 ( 10-5degree)

3 : PLS

-2147483648 to 2147483647 (PLS)

-2147483648 to 2147483647 (PLS)

Pr.54 OPR torque limit value


Set the value to limit the servomotor torque after reaching the creep speed during
machine OPR.
Refer to Section 12.4.2 "Torque limit function" for details on the torque limits.

Pr.56 Speed designation during OP shift


Set the operation speed for when a value other than "0" is set for " Pr.53 OP shift
amount". Select the setting from " Pr.46 OPR speed" or " Pr.47 Creep speed".
0 : Designate " Pr.46 OPR speed" as the setting value.
1 : Designate " Pr.47 Creep speed" as the setting value.

Pr.57 Dwell time during OPR retry


When OPR retry is validated (when "1" is set for Pr.48 ), set the stop time after
decelerating in 2) and 4) in the following drawing.

Temporarily stop for


the time set in Pr. 57

5)
1)
6)

Start position

4)

3)

5 - 57

2)

Temporarily stop for


the time set in Pr. 57

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.7 Servo basic parameters


The Pr.101 correspond with "parameter No.1 of the servo amplifier". The following parameter correspond with
"servo amplifier parameters No." in the same way.

Item

Setting details
Setting value 1

0: MR-H-BN
Pr.100

Servo series

Used to select the servo amplifier series, which is


connected to the QD75.
Example) For used MR-J2-B
Set up "2: MR-J2-B".

1: MR-H-BN4-B
2: MR-J2-B
3: MR-J2S-B/MR-J2M-B
4: MR-J2-Jr

Pr.101
2

Amplifier setting

Used to select the absolute position detection system.


When used to the incremental: "0: invalid"
When used to the absolute position detection system: Absolute position detection
"1: valid"
selection
POINT
0: Invalid
When absolute position detection selection invalid is 1: Valid
selected with incremental encoder, a parameter
error occurs.
00: Not used
01: FR-RC, FR-BU
02: MR-RB013

Servo basic parameters

03: MR-RB033
05: MR-RB32
06: MR-RB34
07: MR-RB54
08: MR-RB30
09: MR-RB50
0B: MR-RB31
0C: MR-RB51

Pr.102
2

Regenerative
Regene
selection brake
rative
option
brake
resistor

0E: Standard + fan


10: MR-RB032
Used to select the regenerative selection brake option
11: MR-RB12
and external dynamic brake.
12: MR-RB14
13: MR-RB5E
14: MR-RB5E + fan
15: MR-RB67
16: MR-RB67 + fan
17: MR-RB9F
18: MR-RB9F + fan
80: MR-RB3H-4
81: MR-RB5H-4
82: MR-RB3G-4
83: MR-RB5G-4
0:Invalid
1: Valid

Select the external


dynamic brake

5 - 58

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value

0 to 4

30100 30200 30300 30400

0 to 1

30101 30201 30301 30401

0000H

30102 30202 30302 30402

Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

H
Regenerative selection
brake option
Select the external
dynamic brake
1:

is used to set up the setting


value. (Hexadecimal)

3
3
3
3

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.
3: Servo amplifier type of 400V is made the target.

5 - 59

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

00: HA-SH Standard


01: HA-LH Low inertia
02: HA-UH Flat
03: HA-FH/HA-FF
05: HA-MH

Pr.103

Motor type

Used to select the motor type.


Use it "0080H: Automatic setting" usually.
POINT

07: HC-SF
08: HC-RF

09: HC-UF
Set up a motor type in "FFH" with PLC program when 0A: HA-FF
servo amplifier is MR-J2B-A15 (Motor: HC-KF).
0B: HC-MF
0C: HA-LF(400V[Class])
0E: HA-LF(200V[Class])
10: HA-LFIM(400V[Class])
13: HA-LFIM(200V[Class])

Servo basic parameters

80: Automatic setting

Pr.104

Motor capacity

Used to select 100 times of the output capacity (kW)


of the motor by the number of hexadecimal.
Refer to the instruction manual of servo amplifier to
use for the output capacity of the motor.
Example 1) For used motor capacity is 50W
0.05(kW)
100 = 5
Set up "5H".
Example 2) For used motor capacity is 22kW
22(kW)
100 = 2200
Set up "2200H".
POINT

0000 to FFFF

Be sure to set up motor capacity.


Communication with servo amplifier isn't started by
the initial value "0" in default value. (The LED
indication of servo amplifier indicates "Ab".)

Pr.105

Servo motor speed

Used to select the rated speed[r/min] of the


servomotor.
Refer to the instruction manual of servomotor to use
for the rated rotation speed of servomotor.

1: 1000[r/min]
2: 2000[r/min]
3: 3000[r/min]
000: 16384[PLS]
001: 8192[PLS]

Pr.106
2

Feed back pulse

Used to select the feed back pulse. (The servomotor


resolution of a per rotation)

006: 32768[PLS]
007: 131072[PLS]
255: Depending on the number
of motor resolution pulses.

Pr.107
2

0: Forward rotation (CCW) with


the increase of the positioning
address.
Rotation direction selection

Used to set the rotation direction of the servomotor.

5 - 60

1: Reverse rotation (CW) with


the increase of the positioning
address.

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

0 0

H
80H

30103 30203 30303 30403

0000 to FFFF

0000H

30104 30204 30304 30404

1 to 3

30105 30205 30305 30405

0255

30106 30206 30306 30406

30107 30207 30307 30407

Motor type selection


1:

is used to set up the setting


value. (Hexadecimal)

0
1:

Feedback pulse
number
is used to set up the setting
value. (Hexadecimal)

0 to 1

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.

5 - 61

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

Pr.108

Auto tuning

Used to select the auto tuning.

0: Auto tuning selected for use


of interpolation axis control,
etc. in position
1: Auto tuning for ordinary
operation.
2: Invalid (No auto tuning)
0: Interpolation mode
1: Auto tuning mode 1
2: Manual mode 2
3: Auto tuning mode 2
4: Manual mode 1
1: Normal mode
2: Normal mode
3: Normal mode
4: Normal mode

Servo basic parameters

5: Normal mode
8: Large friction mode
9: Large friction mode
A: Large friction mode
B: Large friction mode

Pr.109

Servo response

Used to set the response of auto tuning.


(When " Pr.108 Auto tuning" is valid)
Optimum response can be selected according to the
rigidity of the machine. As machine rigidity is higher,
faster response can be set to improve tracking
performance in response to a command and to
reduce setting time.

C: Large friction mode


1: Low response (15Hz)
2: Low response (20Hz)
3: Low response (25Hz)
4: Low response (30Hz)
5: Low response (35Hz)
6: Low response (45Hz)
7: Low response (55Hz)
8: Middle response (70Hz)
9: High response (85Hz)
A: High response (105Hz)
B: High response (130Hz)
C: High response (160Hz)
D: High response (200Hz)
E: High response (240Hz)
F: High response (300Hz)

5 - 62

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value

MRJ2M-B

Axis 1 Axis 2 Axis 3 Axis 4

0 to 2

30108 30208 30308 30408

5H

30109 30209 30309 30409

0 to 4

1 to 5, 8 to C

1 to F

5 - 63

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.8 Servo adjustment parameters

Item

Setting details
Setting value 1

Used to set the ratio of the load inertia to the inertia


moment of the servomotor.
When auto tuning is selected, the result of auto tuning
is automatically used.
0 to 100.0[times]
POINT

Servo adjustment parameters

Pr.112 Load inertia ratio to Pr.117 Speed integral


compensation is transferred to servo amplifier in PLC
CPU power on, reset and PLC READY signal (Y0)
on. When auto tuning is executed, it is changed to the
optimum value inside servo amplifier.
The result of auto tuning is transferred to QD75 at this
time.
When auto tuning is invalid and wants to keep gain
adjustment result by "GX Configurator-QP", a reading
0 to 300.0[times]
stock is executed by Cd.102 Servo amplifier read to
QD75.
After that, execute Cd.1 Flash ROM write request,
and keep it in the flash ROM.

Pr.112

Load inertia ratio

Pr.113

Position loop gain 1

Used to set the gain of position loop 1. Increase the 4 to 1000[rad/s]


gain to improve trackability performance in response
to the position command.
4 to 2000[rad/s]

Pr.114

Speed loop gain 1

Normally this parameter setting need not be


changed. Higher setting increases the response
level but is liable to generate vibration and/or noise.

Pr.115

Pr.116

Pr.117

Position loop gain 2

Speed loop gain 2

Speed integral compensation

Used to set the gain of the position loop.


Set this parameter to increase position response to
load disturbance.
Higher setting increases the response level but is
liable to generate vibration and/or noise.

20 to 5000[rad/s]
20 to 8000[rad/s]

1 to 500[rad/s]

1 to 1000[rad/s]

Set this parameter when vibration occurs on


machines of lowrigidity or large backlash.
Higher setting increases the response level but is
liable to generate vibration and/or noise.

20 to 20000[rad/s]

Used to set the constant of integral compensation.

1 to 1000[ms]

5 - 64

20 to 8000[rad/s]

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

0 to 1000

70

30112 30212 30312 30412

35

30113 30213 30313 30413

177

30114 30214 30314 30414

35

30115 30215 30315 30415

817

30116 30216 30316 30416

20

30117 30217 30317 30417

0 to 3000

4 to 1000
4 to 2000
20 to 5000
20 to 8000

1 to 500

1 to 1000

20 to 8000

20 to 20000

1 to 1000

5 - 65

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

00: Not used

Pr.118

Machine resonance suppression filter

Servo adjustment parameters

01: 1125[Hz]
02: 563[Hz]
03: 375[Hz]
04: 282[Hz]
05: 225[Hz]
06: 188[Hz]
07: 161[Hz]

Notch filter selection


Used to set the notch frequency to match the
response frequency of the mechanical system.

Feed forward gain

08: 141[Hz]

01: 1125[Hz]

09: 125[Hz]

02: 563[Hz]

10: 113[Hz]

03: 375[Hz]

11: 102[Hz]

04: 282[Hz]

12: 94[Hz]

05: 563[Hz]

13: 87[Hz]

06: 375[Hz]

14: 80[Hz]

07: 282[Hz]

15: 75[Hz]

00: Invalid

10: 281.3[Hz]

01: 4500[Hz]

11: 264.7[Hz]

02: 2250[Hz]

12: 250[Hz]

03: 1500[Hz]

13: 236.8[Hz]

04: 1125[Hz]

14: 225[Hz]

05: 900[Hz]

15: 214.3[Hz]

06: 750[Hz]

16: 204.5[Hz]

07: 642.9[Hz]

17: 195.7[Hz]

08: 562.5[Hz]

18: 187.5[Hz]

09: 500[Hz]

19: 180[Hz]

0A: 450[Hz]

1A: 173.1[Hz]

0B: 409.1[Hz]

1B: 166.7[Hz]

0C: 375[Hz]

1C: 160.1[Hz]

0D: 346.2[Hz]

1D: 155.2[Hz]

0E: 321.4[Hz]

1E: 150[Hz]

0F: 300[Hz]

1F: 145.2[Hz]

0: Deep (-40db)
1:
(-14db)
2:
(-8db)
3: Shallow (-4db)

Notch depth selection

Pr.119

00: Invalid

Used to set the feed forward gain for position control.


Set "100" to nearly zero the droop pulse value when
operation is performed at constant speed.
Note that sudden acceleration/deceleration will
increase overshoot.
POINT
Be sure to set up this parameter "2: Invalid (No auto
tuning) when you set up Pr.108 Auto tuning.

5 - 66

0 to 100[%]

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

H
Notch filter
selection
Notch depth selection

1:

0000H

30118 30218 30318 30418

30119 30219 30319 30419

is used to set up the setting


value. (Hexadecimal)

0 to 100

5 - 67

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

Pr.120

In-position range

Used to set the droop pulse range in which the inposition signal will be output to the servo system
controller.
0 to 50000[PLS]
POINT
Only MR-J2S-B sets up " Pr.106 Feed back pulse" in
the feed back pulse unit.

Electromagnetic brake
sequence output

Used to set a time delay from when the


electromagnetic brake interlock signal (MBR) turns
off until the base circuit is shut off.

Servo adjustment parameters

Pr.121

0 to 1000[ms]

0: Speed ( output)
1: Torque ( output)
2: Speed ( output)
3: Torque ( + output)
4: Current command ( output)
5: Command speed ( output)
6: Droop pulses 1/1 ( output)

Pr.122

Analog monitor output

7: Droop pulses 1/4 ( output)


8: Droop pulses 1/16 ( output)
9: Droop pulses 1/32 ( output)
Monitor output mode
selection
(ch1, ch2)

A: Droop pulses 1/64 ( output)


Used to set the output signal from analog monitor ch1
and ch2 of the servo amplifier.
0: Speed ( output)
1: Torque ( output)
2: Speed ( output)
3: Torque (+ output)
4: Current command ( output)
5: Command speed ( output)
6: Droop pulses 1/1 ( output)
7: Droop pulses 1/16 ( output)
8: Droop pulses 1/64 ( output)
9: Droop pulses 1/256 ( output)
A: Droop pulses 1/1024 ( output)

5 - 68

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

0 to 50000

100

30120 30220 30320 30420

0 to 1000

30121 30221 30321 30421

0001H

30122 30222 30322 30422

Monitor 1
output setting
1:

H
Monitor 2
output setting

is used to set up the setting


value. (Hexadecimal)

5 - 69

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

0: Servo motor speed ( 8V/max.


speed)
1: Generated torque ( 8V/max.
torque)
2: Motor speed ( + 8V/max. speed)

Servo adjustment parameters

Pr.122

Analog monitor output

3: Generated torque ( + 8V/max.


torque)
4: Current command ( 8V/max.
current command)

Monitor output mode


selection
(ch1, ch2)

5: Command speed ( 8V/max.


command speed)

Used to set the output signal from analog monitor ch1


6: Droop pulses ( 10V/128
and ch2 of the servo amplifier.
pulses)

7: Droop pulses ( 10V/2048


pulses)
8: Droop pulses ( 10V/8192
pulses)
9: Droop pulses ( 10V/32768
pulses)
A: Droop pulses ( 10V/131072
pulses)
B: Bus voltage (servo amplifier of
100V/200V: + 8V/400V, servo
amplifier of 400V: + 8V/800V)
Used to set the optional function 1 (Carrier frequency
(Low acoustic noise mode selection) )
Carrier frequency (Low acoustic noise mode
selection)
20[dB] can decrease the electromagnetic noise
Low acoustic noise mode
which occurs from servomotor when "1: 9.0[KHz]" is
selection
selection.

Pr.123
2

Optional function 1

Servo forced stop


selection

0: Valid (Use the forced stop


signal.)
1: Invalid (Do not use the forced
stop signal.)
0: 2.25[KHz]
2: 6.375[KHz]
3: 9.0[KHz]
0: 2-wire

Serial encoder cable

Used to set serial encoder cable selection.

5 - 70

1: 4-wire (Supports long distance


cables)

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

0
3

H
Monitor 2
output setting

Monitor 1
output setting
1:

0001H

30122 30222 30322 30422

0000H

30123 30223 30323 30423

is used to set up the setting


value. (Hexadecimal)

H
Servo forced
stop selection
Low acoustic noise
mode selection
Serial encoder
cable setting
1:

is used to set up the setting


value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.
3: Don't change setting value "0001H" by any means.

5 - 71

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value

0: Invalid
1: Valid(Gain adjustment
mode: Manual mode Pr.108

Slight vibration
suppression control
selection

is set up "2" ))

Pr.124
2

Optional function 2

Motor-less operation
selection

0: Invalid
1: Valid

Used to set the optional function 2.


Motor operation-less
When the motor operation-less is made effective,
without connecting servomotor, a signal is
outputted, condition indication can be executed.

Servo adjustment parameters

Electromagnetic brake
interlock output timing

Pr.125

Adaptive
vibration
suppression
control/ low
pass filter

0: There are no relations in


motor rotation speed, and it is
outputted under the next
condition.
1) Servo OFF
2) Alarm occurs
3) Emergency stop input turn
off (Valid)
1: Output is executed when
status of 1) to 3) and rotation
speed of the servomotor are
less than Pr.130 .

Low pass filter


selection

0: Valid (Automatic adjustment)


1: Invalid (But, the selection of
manual low pass filter
frequency is effective.)

Adaptive
vibration
Used to set the low pass filter and the adaptive
suppression
vibration suppression control.
control selection

0: Invalid
1: Valid (Machine resonance
frequency is always detected
and the filter is generated in
response to resonance to
suppress machine vibration.
2: Held (The characteristics of
the filter generated so far are
held, and detection of
machine resonance is
stopped.

Adaptive
vibration
suppression
control
sensitivity

0: Normal
1: Large sensitivity

5 - 72

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

0H

0000H

30124 30224 30224 30424

0000H

30125 30225 30325 30425

Slight vibration
suppression
control setting
Motor-less operation
selection
Electromagnetic brake interlock
output timing setting
1:

is used to set up the setting


value. (Hexadecimal)

Low pass filter selection


Adaptive vibration suppression
control selection
Adaptive vibration suppression
control sensitivity selection
1: is used to set up the setting
value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.

5 - 73

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.9 Servo expansion parameters

Item

Setting details
Setting value 1

Pr.127

Pr.128

Monitor output 1 offset


(Analog monitor 1 offset)

Used to set the offset voltage for monitor output 1.

Monitor output 2 offset


(Analog monitor 2 offset)

Used to set the offset voltage for monitor output 2.

-9999 to 9999
-999 to 999
-9999 to 9999
-999 to 999
0: Speed
1: Torque

Pre-alarm data selection

Pr.129

2: Speed (+)
3: Torque (+)
4: Current command output
5: Command (F

T)

6: Droop pulses 1/1


Pre-alarm data selection
2

Used to set the pre-alarm data selection.

7: Droop pulses 1/4


8: Droop pulses 1/16
9: Droop pulses 1/32
A: Droop pulses 1/64
0: 1.77[ms]
1: 3.55[ms]

Pre-alarm data sampling


time selection

2: 7.11[ms]
3: 14.22[ms]
4: 28.44[ms]

Pr.130

Zero speed

Used to set the output range of the Zero speed signal


0 to 10000[r/min]
(ZSP).

Pr.131

Error excessive alarm level

Used to set the output range of the error excessive


alarm.

Pr.132

Optional function 5

Servo expansion parameters

Pre-alarm data selection


1

PI-PID control switch-over Used to select the PI-PID control switch-over.

0 to 1000[PLS]
0.1 to 100.0[0.25rev]

0: PI control is always valid.


1: Switched to PI control when
the droop value is reached or
exceeded.
2: PID control is always valid.

Servo reading character


Use to read the reason after the amplifier 0400H why 0: Japanese
(Servo retrieve character)
it doesn't rotate, data, parameter item and alarm item. 1: English
5

5 - 74

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B
-9999 to 9999
3

0000

30127 30227 30327 30427

0000

30128 30228 30328 30428

0001H

30129 30229 30329 30429

0 to 10000

50

30130 30230 30330 30430

1 to 1000

80

30131 30231 30331 30431

0000H

30132 30232 30332 30432

-999 to 999
-9999 to 9999

-999 to 999

H
Pre-alarm data
selection 2
Pre-alarm data
selection 1
Pre-alarm data sampling
time selection
1: is used to set up the setting
value. (Hexadecimal)

00

PI-PID control switch


over selection
Servo reading character selection
1:

is used to set up the setting


value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.
3: Don't change setting value "0000H".
4: You cannot change parameter "Serial communication response delay time setting" and "Serial communication baud rate setting".
5: Don't use to the parameter (normal). Don't change setting value "Default value" by any means.
6: The unit setting differs according to the software version of the servo amplifier. Refer to the "Servo Amplifier Instruction Manual".

5 - 75

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details

Pr.133

Servo expansion parameters

Pr.134

Optional function 6

Setting value 1

Serial communication
baud rate selection

0: 9600[bps] 2: 38400[bps]
1: 19200[bps] 3: 57600[bps]

Serial communication
response delay time
selection

A communication baud rate selection and


0: Invalid
communication answer delay time and encoder output 1: Valid (It answer after delay
time of more than 888s)
pulse setup selection.

0: Output pulse setting selection


1: Divided perimeter ratio
0: It is necessary to pass through
OPR set condition
the Z phase after the power
on.
A condition to execute the OPR set from servo system
selection
1: It is not necessary to pass
(Zeroing condition setting controller is selection.
through the Z phase after the
selection)
power on.
Encoder output pulse
setting selection

PI-PID control switch-over


position droop

Used to select the position droop value (Number of


pulse) which PI control is switched over to PID control.
0 to 50000[PLS]
Pr.132 becomes effective when a parameter is made
"0001H".

Pr.136

Speed differential
compensation

Used to select the differential compensation value.


Setting speed integral compensation value to 1000 in
PI (proportionally integral) control specifies the
ordinary P (proportional) control range, setting the
value to less than 1000 increase the P control range.

0 to 1000

Used to set the encoder pulse (A-phase, B-phase)


output by the servo amplifier. (after the 4 times )
You can use Pr.133 to choose the output pulse
Pr.138
2

Encoder output pulses

setting or output division ratio setting.


The number of A-phase and B-phase pulse actually
output 1/4 times greater than the present number of
pulse.
The maximum output frequency is 1.3Mpps (after
multiplication by 4). Use this parameter within this
range.

5 - 76

0 to 65535

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

H
Serial communication
baud rate selection

Serial communication
response delay time selection

0000H

30133 30233 30333 30433

0 to 50000

30134 30234 30334 30434

0 to 1000

980

30136 30236 30336 30436

0 to 65535

4000

30138 30238 30338 30438

Encoder output pulse setting selection


OPR set condition selection
1: is used to set up the setting
value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.
4: You cannot change parameter "Serial communication response delay time setting" and "Serial communication baud rate setting".

5 - 77

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.2.10 Servo expansion parameters 2

Item

Setting details

Servo expansion parameters 2

Pr.143
3

Slight vibration suppression


control selection 1

Setting value 1

Position gain 2 shift


value
Speed gain 2 shift
value

Used to set each of the gain shift value which the


slight vibration suppression control selected.

0: 1.0[times]
1: 0.75[times]
2: 0.5[times]
3: 0.25[times]

Speed integral
compensation shift
value

Pr.144
3

Slight vibration suppression


control selection 2

Used to set the time after in-position completion gain


shift value which the slight vibration suppression
control selected.

0 to 1000[ms]

Pr.145
3

Induction voltage
compensation

Use to set the induction voltage compensation range.

0 to 100[%]

Gain changing selection

Used to set the gain changing selection.


The gain changing function becomes effective when
the gain adjustment mode is used manual mode 2.
( Pr.108 is set "2").

0: Invalid
2: (Effective in more than)
Command frequency [KPPS]
3: (Effective in more than)
Droop pulse [PLS]
4: (Effective in more than)
Model speed [r/min]

Pr.150

Gain changing condition

Used to set the ratio of changing Pr.152 to Pr.155


when gain changing is valid.
0 to 9999
Used to set Pr.149 when command frequency, droop
pulse or model speed is selection.

Pr.151

Gain changing time constant

Used to set the time constant at which the gains will


change in response to the conditions set in Pr.149
and Pr.150 .

0 to 100[ms]

Pr.152

Ratio of load inertia moment


to servomotor inertia
moment 2
(Load moment of inertia ratio
2)

Used to set the ratio of load inertia moment to servo


motor inertia moment when gain changing is valid.
Made valid when auto tuning is invalid.

0 to 300.0[times]

Pr.153

Used to set the ratio of changing the position loop


Position loop gain 2 changing
gain 2 when gain changing is valid.
ratio
Made valid when auto tuning is invalid.

Pr.154

Speed loop gain 2 changing


ratio

Pr.149
2

Used to set the ratio of changing the speed loop gain


2 when gain changing is valid.
Made valid when auto tuning is invalid.

5 - 78

10 to 200[%]

10 to 200[%]

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value
Axis 1 Axis 2 Axis 3 Axis 4

MRJ2M-B

H
Position gain 2 shift value
Speed gain 2 shift value
1:

0111H

30143 30243 30343 30443

0 to 1000

20

30144 30244 30344 30444

0 to 100

50

30145 30245 30345 30445

0, 2 to 4H

0000H

30149 30249 30349 30449

0 to 9999

10

30150 30250 30350 30450

0 to 100

30151 30251 30351 30451

0 to 3000

70

30152 30252 30352 30452

10 to 200

100

30153 30253 30353 30453

10 to 200

100

30154 30254 30354 30454

Speed integral compensation shift value


is used to set up the setting
value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.
3: Don't use to the parameter (normal). Don't change setting value "Default value" by any means.

5 - 79

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting details
Setting value 1

Servo expansion parameters 2

Pr.161

Optional function C

Pr.160

Machine resonance suppression filter 2

Pr.155

Speed integral compensation


changing ratio
(VEL. INTGRL. COMPS.
Gain 2 change ratio.)

Encoder output pulse


direction

Used to set the ratio of changing the speed integral


compensation when gain changing is valid. Made
valid when auto tuning is invalid.

50 to 1000[%]

Used to set the encoder output pulse direction

0: CCW progress to A phases 90


1: CW progress to A phases 90

Notch filter frequency


selection
Used to set the machine resonance suppression
filter.
About adaptive vibration suppression control, "Valid"
or when it is set as "Held" ( Pr.125 : 1 or
2), a Machine resonance suppression filter
becomes invalid.

00: Invalid

10: 281.3[Hz]

01: 4500[Hz]

11: 264.7[Hz]

02: 2250[Hz]

12: 250[Hz]

03: 1500[Hz]

13: 236.8[Hz]

04: 1125[Hz]

14: 225[Hz]

05: 900[Hz]

15: 214.3[Hz]

06: 750[Hz]

16: 204.5[Hz]

07: 642.9[Hz]

17: 195.7[Hz]

08: 562.5[Hz]

18: 187.5[Hz]

09: 500[Hz]

19: 180[Hz]

0A: 450[Hz]

1A: 173.1[Hz]

0B: 409.1[Hz]

1B: 166.7[Hz]

0C: 375[Hz]

1C: 160.1[Hz]

0D: 346.2[Hz]

1D: 155.2[Hz]

0E: 321.4[Hz]

1E: 150[Hz]

0F: 300[Hz]

1F: 145.2[Hz]

0: Deep (-40db)
1:
(-14db)
2:
(-8db)
3: Shallow (-4db)

Notch depth selection

5 - 80

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting Value, setting range

Setting value buffer memory


address

Value set with peripheral device


Servo amplifier setting invalid (
MRH-BN

MRH-BN4

MRJ2-B

: Invalid,

MRJ2S-B

MRJ2-Jr

: Valid)

Value set with PLC program

Default
value

MRJ2M-B

50 to 1000

00

100

30155 30255 30355 30455

0000H

30160 30260 30360 30460

0000H

30161 30261 30361 30461

Encoder output
pulse direction selection
1:

Axis 1 Axis 2 Axis 3 Axis 4

is used to set up the setting


value. (Hexadecimal)

H
Notch filter frequency
selection
Notch depth selection
1:

is used to set up the setting


value. (Hexadecimal)

2: Set the parameter value and switch power off once (The parameter is transferred to servo amplifier from QD75), then switch it on
again to make that parameter setting valid.

5 - 81

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.3 List of positioning data


Before explaining the positioning data setting items Da.1 to Da.10 , the configuration
of the positioning data will be shown below.
The positioning data stored in the QD75 buffer memory has the following type of
configuration.
fu
[
^

f@[ ^ 599

@ 600
u

Positioning data No.

u



u
q
7980 7990
3
Da.1@
` @ Da.4
Da.1@
` @ Da.4





q
u

identifier


u
q
Positioning
2020
2010Da.5
Da.1@
` @ Da.5
Da.4
2000
7981 7991
Da.1@
`
@
Da.4
Da.1 to Da.5


A
h

X
u



Au
h

X
Da.5

Da.6

Axis 1

Da.6
2022
2012Da.7
Da.7
2002
~

A
h
X

X
wx

x
Dwell time
w

Da.9

One positioning data item is configured of the items shown in the


bold box.

2021
Da.10 Da.5
2011Da.6
Da.6
2001
7982 7992


A
h

X



Au
h

A
h

X
M code u
~

Up to 600 positioning data items can be set (stored) for each axis
in the buffer memory address shown on the left.
This data is controlled as positioning data No. 1 to 600 for each axis.

7984 7994
7985 7995

2024

Da.7

2014Da.8
2004 Da.8
7986 7996
x

x2005 2015 2025
w

speed

w

E
F


^
C
7987 7997
Command
h

E
Fh
^

Da.8

Da.7

2026
Da.6 Da.8 Da.8
2016Da.9
2006 Da.9
h

E address/
F

^
C

h
E
F

2007

^
C
2017 2027
Positioning
M
R [ h

M
R [ h

movement amount
Da.9
2028
2008 2018
Da.7 Da.9
M
R [ h
2009 2019 2029
M
R [ h

Arc address

7988 7998
7989 7999

[
^

f@[ ^ 599

@ 600
u



fu

Positioning data No.

u



u
q
13990
3
Da.1@
`
@ 13980
Da.4
Da.1@ ` @ Da.4





q
u

identifier


u
q
Positioning
8020
8010Da.5
Da.1@
`
@ Da.5
Da.4
8000
13981 13991
Da.1 Da.1@
to Da.5` @ Da.4


A
h

X
u



Au
h

Da.6

Axis 2

Da.6
8022
8012Da.7
Da.7
8002

X
w


x
Dwell time
w

Da.9

13984 13994
13985 13995

8024
Da.7
8014Da.8
8004Da.8
13986 13996
8025
wx


x8005 8015

h
E
F


^
C
13987 13997
Command speed

h
E
F
^

Da.8

b15

b12

b8

b4

b0
Buffer memory

Da.5
8021
Da.10 Da.5
8011Da.6
Da.6
13982 13992


A8001
h

X


Au
h

A
h

X
M code
~

Configuration of positioning identifier

Da.7

8026
Da.8
Da.6
8016Da.9
8006Da.9
8027
h
E
F

8007

^
C
8017 M
Positioning
h

E address/
F

M
R [ h
R [ h
movement amount
8028
Da.9
8008 8018
Da.7 Da.9
M
R [ h
8009 8019 8029
M
R [ h

Arc address

13988 13998
13989 13999

5 - 82

Da.1 Operation pattern

Da.2 Control system


Da.5

Axis to be
interpolated

Da.3 Acceleration time No.


Da.4 Deceleration time No.

5 DATA USED FOR POSITIONING CONTROL

599

Positioning data No.

MELSEC-Q

600



q
u

u

q
19990
3
Da.1@
`
@ 19980
Da.4
2
Da.1@ ` @ Da.4





q
u

identifier


u
q
Positioning
14020
Da.5
14010
Da.1@
` @ Da.5
Da.4
14000
19981 19991
Da.1@
`
@
Da.4
Da.1 to Da.5

h


AX


X
u



Au

Da.6
14022
14012Da.7
Da.7

A14002


X

A h

Xh

wx

x
Dwell time
w

Da.6

Da.9

Axis 3

Da.5
14021
Da.10 Da.5
Da.6
14011Da.6
19992

u

h

14001

AX
h


X

A

19982

X
M code
~


A h

Xh

19984 19994
19985 19995

14024
14014Da.8
14004Da.8
19986 19996
14025
14015

x
14005
w

speed

x
h
E
F


^
C
19987 19997
Command
h

E F

^
C

Da.8

Da.7

Da.7

Da.8
14026
Da.6
14016Da.9
14006Da.9
14027
14017
h

E
F

Positioning
address/
h

E
F
^
C
14007 M
R [ h

R [ h
M
movement amount
Da.9
14028
Da.7 Da.9
14008 14018
R [ h
14009 14019 14029
M
R [ h
M
Arc address

19988 19998
19989 19999

Buffer memory address


599

Positioning data No.

600



q
u



u

q
25990
3
` @ 25980
Da.4
Da.1@ Da.1@
` @ Da.4





q
u

identifier


u
q
Positioning
20020
Da.5
20010
Da.1@
`
@ Da.5
Da.4
20000
25981 25991
Da.1@
Da.1 to
Da.5 ` @ Da.4

h


A


X
u



Au

Xh

Da.6

20022
20012Da.7
Da.7
~

A20002

X


h
A

Xh

wx

x
Dwell time
w

Da.9

Axis 4

Da.6

Da.5
20021
Da.10 Da.5
Da.6
20011Da.6
25992

h

20001

A


X


Au

Xh
~

A

25982

X
M code
~


A h

Xh

25984 25994
25985 25995

20024
Da.7
20014Da.8
20004Da.8
25986 25996
20025
wx


x20005 20015

E
F


^
C
25987 25997
Command speed

h
E F
h
^
C

Da.8

Da.7

Da.8
20026
Da.6
20016Da.9
20006Da.9
h
E
F

20007

^
C
20017 20027
Positioning
h

Eaddress/
F

^
C
R [ h

M
R [ h
M
movement amount

25988 25998
25989 25999

Da.9
20028
20008 20018
M
R [ h
20009 20019 20029
M
R
[
h

Arc address

Da.7

Da.9

Buffer memory address

The descriptions that follow relate to the positioning data set items Da.1 to Da.10 .
(The buffer memory addresses shown are those of the "positioning data No. 1" for the
axes 1 to 4.)

5 - 83

5 DATA USED FOR POSITIONING CONTROL

Default
value

Setting value

Item
Value set with peripheral device

Da.1
Operation
pattern

MELSEC-Q

Value set with PLC program

00: Positioning complete

00

01: Continuous positioning control

01

11: Continuous path control

11

ABS1 : 1-axis linear control (ABS)


INC1 : 1-axis linear control (INC)
FEED1 : 1-axis fixed-feed control
VF1 : 1-axis speed control (forward run)
VR1 : 1-axis speed control (reverse run)
VPF : Speed-position switching control (forward
run)
VPR : Speed-position switching control (reverse
run)
PVF : Position-speed switching control (forward
run)
PVR : Position-speed switching control (reverse
run)
ABS2 : 2-axis linear interpolation control (ABS)
INC2 : 2-axis linear interpolation control (INC)
FEED2 : Fixed-feed control by 2-axis linear
interpolation
ABS : Circular interpolation control with sub point
specified (ABS)
INC
: Circular interpolation control with sub point
specified (INC)
ABS . : Circular interpolation control with center
point specified (ABS, CW)
ABS . : Circular interpolation control with center
point specified (ABS, CCW)
INC . : Circular interpolation control with center
point specified (INC, CW)
INC . : Circular interpolation control with center
point specified (INC, CCW)
VF2 : 2-axis speed control (forward run)
VR2 : 2-axis speed control (reverse run)
ABS3 : 3-axis linear interpolation control (ABS)
INC3 : 3-axis linear interpolation control (INC)
FEED3 : Fixed-feed control by 3-axis linear
interpolation control
VF3 : 3-axis speed control (forward run)
VR3 : 3-axis speed control (reverse run)
ABS4 : 4-axis linear interpolation control (ABS)
INC4 : 4-axis linear interpolation control (INC)
FEED4 : Fixed-feed control by 4-axis linear
interpolation control
VF4 : 4-axis speed control (forward run)
VR4 : 4-axis speed control (reverse run)
NOP : NOP instruction
POS : Current value changing
JUMP : JUMP instruction
LOOP : Declares the beginning of LOOP to LEND
section
LEND : Declares the end of LOOP to LEND
section

01H
02H
03H
04H
05H

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Operation pattern

06H
07H
08H
09H
0AH
0BH
0CH

0DH

Positioning identifier

Da.2
Control
system

0: Pr.9 Acceleration time 0

0EH
0FH

11H

Setting value
12H
13H
14H
15H
16H

H
Convert into
hexadecimal

17H
18H
19H
1AH
1BH

b15 b12

b8

b4

b0

1CH
1DH
1EH
80H
81H
82H
83H
84H
00

Da.3
1: Pr.25 Acceleration time 1
Acceleration
2: Pr.26 Acceleration time 2
time No.
3: Pr.27 Acceleration time 3

01

0: Pr.10
Da.4
1: Pr.28
Deceleration
2: Pr.29
time No.
3: Pr.30

Deceleration time 0

00

Deceleration time 1

01

Deceleration time 2

10

Deceleration time 3

11

0: Axis1
Da.5
1: Axis 2
Axis to be
interpolated 2: Axis 3
3: Axis 4

Control system

10H

10
11

Acceleration
time

Deceleration time

00
01
10
11

Axis to be interpolated
(in 2-axis interpolation only)

5 - 84

0000H 2000

8000 14000 20000

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.1 Operation pattern


The operation pattern designates whether positioning of a certain data No. is to be
ended with just that data, or whether the positioning for the next data No. is to be
carried out in succession.
[Operation pattern]
Positioning complete ...................................................................... Independent positioning control
(Positioning complete)
Continuous positioning with one start signal .......... Continuous positioning control
Positioning
continued
Continuous path positioning with speed change ..... Continuous path control

1) Positioning complete..................... Set to execute positioning to the designated


address, and then complete positioning.
2) Continuous positioning control ..... Positioning is carried out successively in
order of data Nos. with one start signal.
The operation halts at each position
indicated by a positioning data.
3) Continuous path control................ Positioning is carried out successively in
order of data Nos. with one start signal.
The operation does not stop at each
positioning data.

Da.2 Control system


Set the "control system" for carrying out positioning control.
Note)

When "JUMP instruction" is set for the control system, the " Da.9
Dwell time" and " Da.10 M code" setting details will differ.

In case you selected "LOOP" as the control system, the " Da.10

M code" should be set differently from other cases.


Refer to Chapter 9 "Major positioning control" for details on the control
systems.

If "degree" is set for " Pr.1 Unit setting", circular interpolation control
cannot be carried out. (The "Circular interpolation not possible error"
will occur when executed (error code: 535).)

Da.3 Acceleration time No.


Set which of "acceleration time 0 to 3" to use for the acceleration time during
positioning.
0 : Use the value set in " Pr.9 Acceleration time 0".
1 : Use the value set in " Pr.25 Acceleration time 1".
2 : Use the value set in " Pr.26 Acceleration time 2".
3 : Use the value set in " Pr.27 Acceleration time 3".

5 - 85

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.4 Deceleration time No.


Set which of "deceleration time 0 to 3" to use for the deceleration time during
positioning.
0 : Use the value set in " Pr.10 Deceleration time 0".
1 : Use the value set in " Pr.28 Deceleration time 1".
2 : Use the value set in " Pr.29 Deceleration time 2".
3 : Use the value set in " Pr.30 Deceleration time 3".

Da.5 Axis to be interpolated


Set the target axis (partner axis) for operations under the 2-axis interpolation
control.
0 : Selects the axis 1 as the target axis (partner axis).
1 : Selects the axis 2 as the target axis (partner axis).
2 : Selects the axis 3 as the target axis (partner axis).
3 : Selects the axis 4 as the target axis (partner axis).
Do not specify the own axis number or any number except the above.
Note)
(If you do, the "Illegal interpolation description command error" will
occur during the program execution (error code: 521).)
This item does not need to be set in case 3 or 4-axis interpolation is
selected.
Setting value, setting range

Item

Value set with peripheral device

Value set with PLC program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

2006 8006 14006 20006


2007 8007 14007 20007

The setting value range differs according to the " Da.2 Control
Da.6

Positioning address/
movement amount

system".
Here, the value within the following range of [Table 1] range is set.

[Table 1] on right page

Da.6 Positioning address/movement amount


Set the address to be used as the target value for positioning control.
The setting value range differs according to the " Da.2 Control system".
((1) to (4))

(1) Absolute (ABS) system, current value changing

The setting value (positioning address) for the ABS system and current value
changing is set with an absolute address (address from OP).
Stop position
(positioning start address)

-1000

1000

Movement
amount
: 2000

5 - 86

3000

Movement
amount
: 2000

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

(2) Incremental (INC) system, fixed-feed 1, fixed-feed 2, fixed-feed 3,


fixed-feed 4

The setting value (movement amount) for the INC system is set as a
movement amount with sign.
When movement amount is positive: Moves in the positive direction (address
increment direction)
When movement amount is negative: Moves in the negative direction (address
decrement direction)
Stop position
(positioning start position)

(Movement amount)
-30000

Moves in
negative direction

(Movement amount)
30000

Moves in
positive direction

[Table 1]
When " Pr.1 Unit Setting" is "mm"
The table below lists the control systems that require the setting of the positioning
address or movement amount and the associated setting ranges.
(With any control system excluded from the table below, neither the positioning
address nor the movement amount needs to be set.)
Value set with peripheral device
(m)

Da.2 setting value

ABS Linear 1
:
ABS Linear 2
:
ABS Linear 3
:
ABS Linear 4
:
Current value changing
:
INC Linear 1
:
INC Linear 2
:
INC Linear 3
:
INC Linear 4
:
Fixed-feed 1
:
Fixed-feed 2
:
Fixed-feed 3
:
Fixed-feed 4
:
Forward run speed/position :
Reverse run speed/position :
Forward run position/speed :
Reverse run position/speed :
ABS circular sub
:
ABS circular right
:
ABS circular left
:
INC circular sub
:
INC circular right
:
INC circular left
:

01H
0AH
15H
1AH
81H
02H
0BH
16H
1BH
03H
0CH
17H
1CH
06H
07H
08H
09H
0DH
0FH
10H
0EH
11H
12H

Value set with PLC program


( 10-1m)

Set the address


-214748364.8 to 214748364.7

Set the address


-2147483648 to 2147483647

Set the movement amount


-214748364.8 to 214748364.7

Set the movement amount


-2147483648 to 2147483647

Set the movement amount


0 to 214748364.7

Set the movement amount


0 to 2147483647

Set the address


-214748364.8 to 214748364.7

Set the address


-2147483648 to 2147483647

Set the movement amount


-214748364.8 to 214748364.7

Set the movement amount


-2147483648 to 2147483647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

5 - 87

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

(3) Speed-position switching control

INC mode:
Set the amount of movement after the switching from speed control to position
control.
ABS mode:
Set the absolute address which will be the target value after speed control is
switched to position control. (The unit is "degree" only)
Speed

Movement amount setting (INC mode)

Speed
control

Position
control

Target address setting (ABS mode)


Time

Speed-position switching

(4) Position-speed switching control

Set the amount of movement before the switching from position control to
speed control.

When " Pr.1 Unit Setting" is "degree"


The table below lists the control systems that require the setting of the positioning
address or movement amount and the associated setting ranges.
(With any control system excluded from the table below, neither the positioning
address nor the movement amount needs to be set.)
Value set with peripheral device
(degree)

Da.2 setting value

ABS Linear 1
ABS Linear 2
ABS Linear 3
ABS Linear 4
Current value changing
INC Linear 1
INC Linear 2
INC Linear 3
INC Linear 4
Fixed-feed 1
Fixed-feed 2
Fixed-feed 3
Fixed-feed 4

:
:
:
:
:
:
:
:
:
:
:
:
:

01H
0AH
Set the address
15H
0 to 359.99999
1AH
81H
02H
0BH
16H
1BH Set the movement amount
03H
-21474.83648 to 21474.83647
0CH
17H
1CH
In INC mode
Set the movement amount
0 to 21474.83647
Forward run speed/position : 06H
Reverse run speed/position : 07H In ABS mode
Set the address
0 to 359.99999
Forward run position/speed : 08H
Reverse run position/speed : 09H

Set the movement amount


0 to 21474.83647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

5 - 88

Value set with PLC program


( 10-5 degree)
Set the address
0 to 35999999

Set the movement amount


-2147483648 to 2147483647

In INC mode
Set the movement amount
0 to 2147483647
In ABS mode
Set the address
0 to 35999999
Set the movement amount
0 to 2147483647

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

When " Pr.1 Unit Setting" is "PLS"


The table below lists the control systems that require the setting of the positioning
address or movement amount and the associated setting ranges.
(With any control system excluded from the table below, neither the positioning
address nor the movement amount needs to be set.)
Value set with peripheral device
(PLS)

Da.2 setting value

ABS Linear 1
:
ABS Linear 2
:
ABS Linear 3
:
ABS Linear 4
:
Current value changing
:
INC Linear 1
:
INC Linear 2
:
INC Linear 3
:
INC Linear 4
:
Fixed-feed 1
:
Fixed-feed 2
:
Fixed-feed 3
:
Fixed-feed 4
:
Forward run speed/position :
Reverse run speed/position :
Forward run position/speed :
Reverse run position/speed :
ABS circular sub
:
ABS circular right
:
ABS circular left
:
INC circular sub
:
INC circular right
:
INC circular left
:

01H
0AH
15H
1AH
81H
02H
0BH
16H
1BH
03H
0CH
17H
1CH
06H
07H
08H
09H
0DH
0FH
10H
0EH
11H
12H

Value set with PLC program

1 (PLS)

Set the address


-2147483648 to 2147483647

Set the address


-2147483648 to 2147483647

Set the movement amount


-2147483648 to 2147483647

Set the movement amount


-2147483648 to 2147483647

Set the movement amount


0 to 2147483647

Set the movement amount


0 to 2147483647

Set the address


-2147483648 to 2147483647

Set the address


-2147483648 to 2147483647

Set the movement amount


-2147483648 to 2147483647

Set the movement amount


-2147483648 to 2147483647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

5 - 89

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

When " Pr.1 Unit Setting" is "inch"


The table below lists the control systems that require the setting of the positioning
address or movement amount and the associated setting ranges.
(With any control system excluded from the table below, neither the positioning
address nor the movement amount needs to be set.)
Value set with peripheral device
(inch)

Da.2 setting value

ABS Linear 1
:
ABS Linear 2
:
ABS Linear 3
:
ABS Linear 4
:
Current value changing
:
INC Linear 1
:
INC Linear 2
:
INC Linear 3
:
INC Linear 4
:
Fixed-feed 1
:
Fixed-feed 2
:
Fixed-feed 3
:
Fixed-feed 4
:
Forward run speed/position :
Reverse run speed/position :
Forward run position/speed :
Reverse run position/speed :
ABS circular sub
:
ABS circular right
:
ABS circular left
:
INC circular sub
:
INC circular right
:
INC circular left
:

01H
0AH
15H
1AH
81H
02H
0BH
16H
1BH
03H
0CH
17H
1CH
06H
07H
08H
09H
0DH
0FH
10H
0EH
11H
12H

Value set with PLC program


( 10-5 inch)

Set the address


-21474.83648 to 21474.83647

Set the address


-2147483648 to 2147483647

Set the movement amount


-21474.83648 to 21474.83647

Set the movement amount


-2147483648 to 2147483647

Set the movement amount


0 to 21474.83647

Set the movement amount


0 to 2147483647

Set the address


-21474.83648 to 21474.83647

Set the address


-2147483648 to 2147483647

Set the movement amount


-21474.83648 to 21474.83647

Set the movement amount


-2147483648 to 2147483647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

5 - 90

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 91

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

Item

MELSEC-Q

Setting value, setting range


Value set with peripheral device

Value set with PLC program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

2008 8008 14008 20008


2009 8009 14009 20009

The setting value range differs according to the " Da.2 Control
Da.7

system".
Here, the value within the [Table 1] range is set.

Arc address

[Table 1] on right page

Da.7 Arc address


The arc address is data required only when carrying out circular interpolation
control.
(1) When carrying out circular interpolation with sub point designation, set the sub
point (passing point) address as the arc address.
(2) When carrying out circular interpolation with center point designation, set the
center point address of the arc as the arc address.
End point address
(Address set with Da.6 )

End point address


(Address set with Da.6 )

Center point address


(Address set with Da.7 )

Sub point
(Address set with Da.7 )

Start point address (Address before starting positioning)

<(1) Circular interpolation with sub


point designation>

Start point address (Address before starting positioning)

<(2) Circular interpolation with center


point designation>

When not carrying out circular interpolation control, the value set in " Da.7 Arc
address" will be invalid.

5 - 92

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

[Table 1]
When " Pr.1 Unit Setting" is "mm"
The table below lists the control systems that require the setting of the arc address
and shows the setting range.
(With any control system excluded from the table below, the arc address does not
need to be set.)
Value set with peripheral device
(m)

Da.2 setting value

ABS circular sub


ABS circular right
ABS circular left
INC circular sub
INC circular right
INC circular left

:
:
:
:
:
:

0DH

0FH Set the address


-214748364.8 to 214748364.7
10H
0EH
Set the movement amount
11H
-214748364.8 to 214748364.7
12H

Value set with PLC program


( 10-1m)

Set the address


-2147483648 to 2147483647
Set the movement amount
-2147483648 to 2147483647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

When " Pr.1 Unit Setting" is "degree"


No control system requires the setting of the arc address by "degree".
When " Pr.1 Unit Setting" is "PLS"
The table below lists the control systems that require the setting of the arc address
and shows the setting range.
(With any control system excluded from the table below, the arc address does not
need to be set.)
Value set with peripheral device
(PLS)

Da.2 setting value

ABS circular sub


ABS circular right
ABS circular left
INC circular sub
INC circular right
INC circular left

:
:
:
:
:
:

0DH

0FH Set the address


-2147483648 to 2147483647
10H
0EH
Set the movement amount
11H
-2147483648 to 2147483647
12H

Value set with PLC program

1 (PLS)

Set the address


-2147483648 to 2147483647
Set the movement amount
-2147483648 to 2147483647

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

When " Pr.1 Unit Setting" is "inch"


The table below lists the control systems that require the setting of the arc address
and shows the setting range.
(With any control system excluded from the table below, the arc address does not
need to be set.)
Value set with peripheral device
(inch)

Da.2 setting value

ABS circular sub


ABS circular right
ABS circular left
INC circular sub
INC circular right
INC circular left

:
:
:
:
:
:

0DH

0FH Set the address


-21474.83648 to 21474.83647
10H
0EH
Set the movement amount
11H
-21474.83648 to 21474.83647
12H

1: Set an integer because the PLC program cannot handle fractions.


(The value will be converted properly within the system.)

5 - 93

Value set with PLC program


(10-5 inch)
Set the address
-2147483648 to 2147483647
Set the movement amount
-2147483648 to 2147483647

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value, setting range

Item

Value set with peripheral device

Value set with PLC program

Default
value

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

The setting value range differs depending on the " Pr.1 Unit
setting".
Here, the value within the [Table 1] range is set.
Da.8

[Table 1] on right page

Command speed
-1: Current speed
(Speed set for previous
positioning data No.)

2004
2005

8004 14004 20004


8005 14005 20005

2002

8002 14002 20002

2001

8001 14001 20001

-1

The setting value range differs according to the " Da.2 Control
Dwell time
system".
Dwell time/
Here, the value within the [Table 2] range is set.
JUMP
JUMP
destination
[Table 2] on right page
positioning data destination
positioning
No.
data No.

Da.9

M code
Da.10

M code

The setting value range differs according to the" Da.2 Control

system".
Condition
Here, the value within the [Table 3] range is set.
data No.
No. of
[Table 3] on right page
LOOP to
LEND
repetitions

Da.8 Command speed


Set the command speed for positioning.
(1) If the set command speed exceeds " Pr.8 Speed limit value", positioning will
be carried out at the speed limit value.
(2) If "-1" is set for the command speed, the current speed (speed set for previous
positioning data No.) will be used for positioning control. Use the current
speed for uniform speed control, etc. If "-1" is set for continuing positioning
data, and the speed is changed, the following speed will also change.
(Note that when starting positioning, if the "-1" speed is set for the positioning
data that carries out positioning control first, the error "Command speed is
not set"(error code: 503) will occur, and the positioning will not start.
Refer to Section 15.2 "List of errors" for details on the errors.)

5 - 94

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.10 M code (or condition data No./No. of LOOP to LEND repetitions)


Set an "M code", a "condition data No. ", or the "number of LOOP to LEND
repetitions" depending on how the " Da.2 Control system" is set.

If a method other than "JUMP instruction" and "LOOP" is selected as the


" Da.2 Control system"
............... Set an "M code".
If no "M code" needs to be output, set "0" (default value).

If "JUMP instruction" or "LOOP" is selected as the " Da.2 Control system"


............... Set the "condition data No." for JUMP.
0
: Unconditional JUMP to the positioning data specified
by Da.9 .
1 to 10 : JUMP performed according to the condition data No.
specified (a number between 1 and 10).
Make sure that you specify the number of LOOP to LEND repetitions
by a number other than "0". The "Control system LOOP setting error"
will occur if you specify "0". (error code: 545)
The condition data specifies the condition for the JUMP instruction to be
executed.
(A JUMP will take place when the condition is satisfied.)

[Table 1]
Pr.1 setting value

Value set with peripheral device


(unit)

Value set with PLC program (unit)

0 : mm

0.01 to 20000000.00 (mm/min)

1 to 2000000000 ( 10-2mm/min)

1 : inch

0.001 to 2000000.000 (inch/min)

1 to 2000000000 ( 10-3inch/min)

2 : degree

0.001 to 2000000.000 (degree/min)

1 to 2000000000 ( 10-3degree/min)

3 : PLS

1 to 10000000 (PLS/s)

1 to 10000000 (PLS/s)

[Table 2]
Da.2 setting value

Setting item

JUMP instruction: 82H

Positioning data No.

Other than JUMP instruction

Dwell time

Value set with peripheral


device

Value set with PLC


program

1 to 600

1 to 600

0 to 65535 (ms)

0 to 65535 (ms)

Value set with peripheral


device

Value set with PLC


program

[Table 3]
Da.2 setting value

Setting item

JUMP instruction: 82H

Condition data No.

0 to 10

0 to 10

Other than JUMP instruction

M code

0 to 65535

0 to 65535

LOOP: 83H

Repetition count

1 to 65535

1 to 65535

5 - 95

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.9 Dwell time/JUMP designation positioning data No.


Set the "dwell time" or "positioning data No." corresponding to the " Da.2 Control
system".
When a method other than "JUMP instruction " is set for " Da.2 Control system"

..... Set the "dwell time".


When "JUMP instruction " is set for " Da.2 Control system"
..... Set the "positioning data No." for the JUMP destination.

When the "dwell time" is set, the setting details of the "dwell time" will be as follows
according to " Da.1 Operation pattern".

1) When " Da.1 Operation pattern" in "00: Positioning complete"

Positioning control

Set the time from when the positioning ends to when the
"positioning complete signal" turns ON as the "dwell time".
t
ON

Positioning complete signal

OFF

Da.9

Dwell time
V

2) When " Da.1 Operation pattern" is "01: Continuous positioning control"

Positioning control
Next positioning
control

Set the time from when positioning control ends to when


the next positioning control starts as the "dwell time".

Da.9

Dwell time
3) When " Da.1 Operation pattern" is "11: Continuous path control"
The setting value is irrelevant to the control.
(The "dwell time" is 0ms.)

Positioning control
Next positioning control
t

No dwell time (0ms)

5 - 96

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 97

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.4 List of block start data


The illustrations below show the organization of the block start data stored in the QD75
buffer memory. The block start data setting items Da.11 to Da.14 are explained in
the pages that follow.
50th point
Buffer memory
address

Setting item
2nd point
1st point

Setting item
Buffer memory
address

Axis 1 (Start block 0)

Setting item

u



n f [ ^

b15

b8 b7

Buffer memory
address

26049

For information on the organization of the


buffer memory addresses assigned to the
start blocks 1 to 4, refer to Appendix
7 "List of buffer memory addresses".

26001

b0

26000
Da.12 Start data No.

Da.11 Shape

b15

b8 b7

26099

26051

b0

26050
Da.13 Special start
instruction

Da.14 Parameter

50th point
Buffer memory
address

Setting item
2nd point
1st point

Setting item
Buffer memory
address

Setting item

u



n f [ ^

Axis 2 (Start block 0)

b15

b8 b7

Buffer memory
address

27049

27001

b0

27000
Da.12 Start data No.

Da.11 Shape

b15

b8 b7

27099

27051

b0

27050
Da.13 Special start
instruction

Da.14 Parameter

5 - 98

Up to 50 block start data points can be set


(stored) for each axis in the buffer memory
addresses shown on the left.
Items in a single unit of block start data are
shown included in a bold frame.
Each axis has five start blocks (block Nos.
0 to 4).

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

50th point
Buffer memory
address

Setting item
2nd point
1st point

Setting item
Buffer memory
address

Axis 3 (Start block 0)

Setting item

u



n f [ ^

b15

b8 b7

Buffer memory
address

28049

28001

b0

28000
Da.12 Start data No.

Da.11 Shape

b15

b8 b7

28099

28051

b0

28050
Da.13 Special start
instruction

Da.14 Parameter

50th point
Buffer memory
address

Setting item
2nd point
1st point

Setting item
Buffer memory
address

Setting item

u



n f [ ^

Axis 4 (Start block 0)

b15

b8 b7

Buffer memory
address

29049

29001

b0

29000
Da.12 Start data No.

Da.11 Shape

b15

b8 b7

29099

29051

b0

29050
Da.13 Special start
instruction

Da.14 Parameter

The pages that follow explain the block start data setting items ( Da.11 to Da.14 ).
(The buffer memory addresses shown are those of the "1st point block start data (block
No. 7000)" for the axes 1 to 4.)

5 - 99

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

REMARK
To perform an high-level positioning control using block start data, set a number
between 7000 and 7004 to the " Cd.3 Positioning start No." and use the
" Cd.4 Positioning starting point No." to specify a point number between 1 and 50, a
position counted from the beginning of the block.
The number between 7000 and 7004 specified here is called the "block No.".
With the QD75, up to 50 "block start data" points and up to 10 "condition data" items
can be assigned to each "block No.".
Block
No.

Axis

Block start data

Axis 1
7000

7001

7002

7003

7004

Axis 2
Axis 3

Condition

Start block 0

Condition data (1 to 10)


Start block 1

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 3

Start block 2

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 2
Axis 3

Start block 3

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 2
Axis 3
Axis 4

Supports the
settings

Condition data (1 to 10)

Axis 1

Axis 2

Supports the
settings

Condition data (1 to 10)


Condition data (1 to 10)

Axis 3

GX
ConfiguratorQP

Condition data (1 to 10)

Axis 4
Axis 2

Buffer memory

Start block 4

Condition data (1 to 10)


Condition data (1 to 10)
Condition data (1 to 10)

: Setting cannot be made when the "Pre-reading start function" is used. If you set any of Nos.
7000 to 7004 and perform the Pre-reading start function, "Outside start No. range error
(error code: 543)" will occur.
(For details, refer to Section 12.7.8 "Pre-reading start function".)

5 - 100

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Setting value
Item

Value set with peripheral


device

Default
value

Value set with PLC program

0 : End

1 : Continue

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Da.11

Shape
b15
b11
0 0 0

b7

b3

b0

0000H 26000 27000 28000 29000


Shape

Da.12

Start data No.

Positioning data No.:


1 to 600
(01H to 258H)

01H
to
258H

0 : Block start (normal start)

00H

1 : Condition start

01H

2 : Wait start

02H

3 : Simultaneous start

03H

4 : FOR loop

04H

5 : FOR condition

05H

Start data No.

b15

b11

b7

b3

b0

Da.13

Special start
instruction

0000H 26050 27050 28050 29050

Special start
instruction

Da.14

Parameter

6 : NEXT start

06H

Condition data No.:


1 to 10 (01H to 0AH)
No. of repetitions:
0 to 255 (00H to FFH)

00H
to
FFH

Parameter

5 - 101

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.11 Shape
Set whether to carry out only the local "block start data" and then end control, or to
execute the "block start data" set in the next point.
Setting value

Setting details

0 : End

Execute the designated point's "block start data", and then complete the control.

1 : Continue

Execute the designated point's "block start data", and after completing control, execute the next
point's "block start data".

Da.12 Start data No.


Set the "positioning data No." designated with the "block start data".

Da.13 Special start instruction


Set the "special start instruction " for using "high-level positioning control". (Set
how to start the positioning data set in " Da.12 Start data No.".)
Setting value

Setting details

00H : Block start


(Normal start)

Execute the random block positioning data in the set order with one start.

01H : Condition start

Carry out the condition judgment set in "condition data" for the designated positioning data, and
when the conditions are established, execute the "block start data". If not established, ignore
that "block start data", and then execute the next point's "block start data".

02H : Wait start

Carry out the condition judgment set in "condition data" for the designated positioning data, and
when the conditions are established, execute the "block start data". If not established, stop the
control (wait) until the conditions are established.

03H : Simultaneous
start

Simultaneous execute (output pulses at same timing) the positioning data with the No.
designated for the axis designated in the "condition data".
Up to four axes can start simultaneously.

04H : Repeated start


(FOR loop)

Repeat the program from the block start data with the "FOR loop" to the block start data with
"NEXT" for the designated No. of times.

05H : Repeated start


(FOR condition)

Repeat the program from the block start data with the "FOR condition" to the block start data
with "NEXT" until the conditions set in the "condition data" are established.

06H : NEXT start

Set the end of the repetition when "05H: Repetition start (FOR loop)" or "06H: Repetition start
(FOR condition)" is set.

Refer to Chapter 10 "High-level Positioning Control" for details on the control.

Da.14 Parameter
Set the value as required for " Da.13 Special start instruction ".
Da.13 Special start instruction

Block start (Normal start)

Setting value

Condition start

Setting details
Not used. (There is no need to set.)

1 to 10

Set the condition data No. (Data No. of


"condition data" is set up for the
condition judgment.)

Repeated start (FOR loop)

0 to 255

Set the No. of repetitions.

Repeated start (FOR condition)

1 to 10

Set the condition data No. (Data No. of


"condition data" is set up for the
condition judgment.)

Wait start
Simultaneous start

5 - 102

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 103

MELSEC-Q

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.5 List of condition data


The illustrations below show the organization of the condition data stored in the QD75
buffer memory. The condition data setting items Da.15 to Da.19 are explained in the
pages that follow.

ditio
Con

at a
nd

No.

No.10
Buffer memory
address

Setting item
No.2

No.1

Setting item
Setting item

Axis 1 (start block 0)

b15

b12 b11

b8 b7

Buffer memory
Buffer memory address
address

b0

26190

26110

26191
26192
26193
26194
26195
26196
26197
26198
26199

26100
Da.16 Condition
operator

Da.15 Condition
target

Open
Da.17 Address
Da.18 Parameter 1
Da.19 Parameter 2
Open

Con

n
ditio

26111
26112
26113
26114
26115
26116
26117
26118
26119

26101
26102
26103
26104
26105
26106
26107
26108
26109

o.
aN
dat

No.10
Buffer memory
address

Setting item
No.2

No.1

Setting item
Setting item

Axis 2 (start block 0)

b15

b12 b11

b8 b7

Buffer memory
address

b0

Buffer memory
address

27110
27100

Da.16 Condition
operator

Da.15 Condition
target

Open
Da.17 Address
Da.18 Parameter 1
Da.19 Parameter 2
Open

27101
27102
27103
27104
27105
27106
27107
27108
27109

27111
27112
27113
27114
27115
27116
27117
27118
27119

5 - 104

27190

27191
27192
27193
27194
27195
27196
27197
27198
27199

Up to 10 block start data points can be set (stored)


for each axis in the buffer memory addresses shown
on the left.
Items in a single unit of condition data are shown
included in a bold frame.
Each axis has five start blocks (block Nos. 0 to 4).
For information on the organization of the buffer
memory addresses assigned to the start blocks 1
to 4, refer to Appendix 7 "List of buffer memory
addresses".

5 DATA USED FOR POSITIONING CONTROL

n
ditio
Con

o.
aN
dat

MELSEC-Q

No.10
Buffer memory
address

Setting item
No.2

No.1

Setting item
Setting item

Axis 3 (start block 0)

b15

b12 b11

b8 b7

Buffer memory
Buffer memory address
address

b0

28110
28100

Da.16 Condition
operator

Da.15 Condition
target

Da.17 Address
Da.18 Parameter 1
Da.19 Parameter 2
Open

Con

n
ditio

dat

28111
28112
28113
28114
28115
28116
28117
28118
28119

28101
28102
28103
28104
28105
28106
28107
28108
28109

Open

o.
aN

28190

28191
28192
28193
28194
28195
28196
28197
28198
28199

No.10
Buffer memory
address

Setting item
No.2

No.1

Setting item
Setting item

Axis 4 (start block 0)

b15

b12 b11

b8 b7

Buffer memory
Buffer memory address
address

b0

29110
29100

Da.16 Condition
operator

Da.15 Conditiion
target

Open
Da.17 Address
Da.18 Parameter 1
Da.19 Parameter 2
Open

29101
29102
29103
29104
29105
29106
29107
29108
29109

29111
29112
29113
29114
29115
29116
29117
29118
29119

29190

29191
29192
29193
29194
29195
29196
29197
29198
29199

The pages that follow explain the condition data setting items ( Da.15 to Da.19 ).
(The buffer memory addresses shown are those of the "condition data No. 1 (block No.
7000)" for the axes 1 to 4.)

5 - 105

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

REMARK
To perform an high-level positioning control using block start data, set a number
between 7000 and 7004 to the " Cd.3 Positioning start No." and use the
" Cd.4 Positioning starting point No." to specify a point number between 1 and 50, a
position counted from the beginning of the block.
The number between 7000 and 7004 specified here is called the "block No.".
With the QD75, up to 50 "block start data" points and up to 10 "condition data" items
can be assigned to each "block No.".
Block
No.

Axis

Block start data

Axis 1
7000

7001

7002

7003

7004

Axis 2
Axis 3

Condition

Start block 0

Condition data (1 to 10)


Start block 1

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 3

Start block 2

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 2
Axis 3

Start block 3

Condition data (1 to 10)


Condition data (1 to 10)

Axis 4

Condition data (1 to 10)

Axis 1

Condition data (1 to 10)

Axis 2
Axis 3
Axis 4

Supports the
settings

Condition data (1 to 10)

Axis 1

Axis 2

Supports the
settings

Condition data (1 to 10)


Condition data (1 to 10)

Axis 3

GX
ConfiguratorQP

Condition data (1 to 10)

Axis 4
Axis 2

Buffer memory

Start block 4

Condition data (1 to 10)


Condition data (1 to 10)
Condition data (1 to 10)

: Setting cannot be made when the "Pre-reading start function" is used. If you set
any of Nos. 7000 to 7004 and perform the Pre-reading start function, "Outside
start No. range error (error code: 543)" will occur.
(For details, refer to Section "12.7.8 Pre-reading start function".)

5 - 106

5 DATA USED FOR POSITIONING CONTROL

Value set with peripheral device

Condition identifier

Condition
target

Da.16

Condition
operator

Value set with PLC program

01 : Device X

01H

02 : Device Y

02H

03 : Buffer memory (1-word)

03H

04 : Buffer memory (2-word)

04H

05 : Positioning data No.

05H

01 : =P1
02 : P1
03 : P1
04 : P1
05 : P1 P2
06 : P1, P2
07 : DEV=ON
08 : DEV=OFF
10: Axis 1 selected
20: Axis 2 selected
30: Axes 1 and 2 selected
40: Axis 3 selected
50: Axes 1 and 3 selected
60: Axes 2 and 3 selected
70: Axes 1, 2, and 3 selected
80: Axis 4 selected
90: Axes 1 and 4 selected
A0: Axes 2 and 4 selected
B0: Axes 1, 2, and 4 selected
C0: Axes 3 and 4 selected
D0: Axes 1, 3, and 4 selected
E0: Axes 2, 3, and 4 selected

01H
02H
03H
Condition operator
04H
05H
06H
07H
b15
b8 b7
08H
10H
20H
30H
40H
50H
60H
70H
80H
90H
A0H
B0H
C0H
D0H
E0H
Example)

Buffer memory address

b31

Setting value buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Condition target

26103

Da.17

Default
value

Setting value

Item

Da.15

MELSEC-Q

(High-order)

0000H 26100 27100 28100 29100

b0

26102
b16 b15

(Low-order)

b0

0000H

26102 27102 28102 29102


26103 27103 28103 29103

b0

0000H

26104 27104 28104 29104


26105 27105 28105 29105

b0

0000H

26106 27106 28106 29106


26107 27107 28107 29107

Address
Buffer memory address
Example)
26105

Da.18

Value

b31

(High-order)

26104
b16 b15

(Low-order)

Parameter 1
Value
Example)
26106

26107

Da.19

Value

b31

(High-order)

b16 b15 (Low-order)

Parameter 2
Value

5 - 107

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.15 Condition target


Set the condition target as required for each control.
Setting value
Setting details
01H : Device X
Set the input/output signal ON/OFF as the conditions.
02H : Device Y
03H : Buffer memory (1-word) Set the value stored in the buffer memory as the condition.
03H: The target buffer memory is "1-word (16 bits)"
04H : Buffer memory (2-word)
04H: The target buffer memory is "2-word (32 bits)"
05H : Positioning data No.
Select only for "simultaneous start".

Da.16 Condition operator


Set the condition operator as required for the " Da.15 Condition target".
Da.15 Condition target

Setting value

Setting details

01H: Device X
02H: Device Y

07H : DEV=ON
08H : DEV=OFF
01H : =P1
02H : P1

The state (ON/OFF) of an I/O signal is defined as the


condition. Select ON or OFF as the trigger.

03H: Buffer memory (1-word)


04H: Buffer memory (2-word)

03H : P1
04H : P1

Select how to use the value () in the buffer memory


as a part of the condition.

05H : P1P2
06H : P1, P2
10H : Axis 1 selected
20H : Axis 2 selected
30H : Axes 1 and 2 selected
40H : Axis 3 selected
50H : Axes 1 and 3 selected
60H : Axes 2 and 3 selected
70H : Axes 1, 2, and 3 selected
80H : Axis 4 selected
90H : Axes 1 and 4 selected
A0H : Axes 2 and 4 selected
B0H : Axes 1, 2, and 4 selected
C0H : Axes 3 and 4 selected
D0H : Axes 1, 3, and 4 selected
E0H : Axes 2, 3, and 4 selected

05H: Positioning data No.

If "simultaneous start" is specified, select the axis


(or axes) that should start simultaneously.

Da.17 Address
Set the address as required for the " Da.15 Condition target".
Da.15 Condition target

01H :
02H :
03H :

Device X
Device Y
Buffer memory (1-word)

04H :

Buffer memory (2-word)

05H :

Positioning data No.

Setting value

Setting details
Not used. (There is no need to set.)

Set the target "buffer memory address".


Value
(For 2 word, set the low-order buffer memory
(Buffer memory address)
address.)

Not used. (There is no need to set.)

5 - 108

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Da.18 Parameter 1
Set the parameters as required for the " Da.16 Condition operator".
Da.16 Condition operator

Setting value

01H : =P1
02H : P1
03H : P1
04H : P1

Value

05H : P1P2
06H : P1, P2
07H : DEV=ON
08H : DEV=OFF

Value
(bit No.)

Setting details

The value of P1 should be equal to or smaller than the value of


P2. (P1P2)
If P1 is greater than P2 (P1>P2), the "condition data error" (error
code 533) will occur.

Set the device bit No.


X: 0H to 1H, 4H to 11H Y: 0, 4H to 17H

Set the positioning data No. for starting axis 1 and/or axis 2.
Low-order 16-bit
Value
: Axis 1 positioning data No. 1 to 600 (01H to 258H)
(positioning data No.)
High-order 16-bit
E0H : Axes 2, 3, and 4 selected
: Axis 2 positioning data No. 1 to 600 (01H to 258H)
10H : Axis 1 selected

Da.19 Parameter 2
Set the parameters as required for the " Da.16 Condition operator".
Da.16 Condition operator

01H : =P1
02H : P1
03H : P1
04H : P1

Setting value

05H : P1P2
06H : P1, P2

Value

Setting details

Not used. (No need to be set.)

The value of P2 should be equal to or greater than the value of


P1. (P1P2)
If P1 is greater than P2 (P1>P2), the "condition data error" (error
code 533) will occur.

07H : DEV=ON
08H : DEV=OFF

Not used. (No need to be set.)


10H : Axis 1 selected
20H : Axis 2 selected
30H : Axes 1 and 2 selected
40H : Axis 3 selected
50H : Axes 1 and 3 selected
60H : Axes 2 and 3 selected
70H : Axes 1, 2, and 3 selected
Set the positioning data No. for starting axis 3 and/or axis 4.
80H : Axis 4 selected
Low-order 16-bit
Value
: Axis 3 positioning data No. 1 to 600 (01H to 258H)
90H : Axes 1 and 4 selected
(positioning data No.)
High-order
16-bit
A0H : Axes 2 and 4 selected
:
Axis
4 positioning data No. 1 to 600 (01H to 258H)
B0H : Axes 1, 2, and 4 selected
C0H : Axes 3 and 4 selected
D0H : Axes 1, 3, and 4 selected
E0H : Axes 2, 3, and 4 selected

5 - 109

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.6 List of monitor data


5.6.1 System monitor data
Storage item

Md.1 In test mode flag

Storage details0

Whether the mode is the test mode from the peripheral device or not is stored.
When not in test mode : OFF
When in test mode
: ON

5 - 110

5 DATA USED FOR POSITIONING CONTROL

Reading the monitor value

MELSEC-Q

Default value

Storage buffer
memory address
(common for axis 1 to
axis 4)

1200

Monitoring is carried out with a decimal.


Monitor
value

Storage value
0: Not in test mode
1: In test mode

(Unless noted in particular, the monitor value is saved as binary data.)

5 - 111

5 DATA USED FOR POSITIONING CONTROL

Storage item

Storage details

Reading the monitor value

[Storage details]

This area stores the start information (restart flag, start origin, and start
axis):
Restart flag: Indicates whether the operation has or has not been
halted and restarted.
Start origin : Indicates the source of the start signal.
Start axis : Indicates the started axis.
Monitoring is carried out with a hexadecimal display.

[Reading the monitor value]

b15

Md.3

Start
information

MELSEC-Q

Buffer
memory

b12

b8

b4

b0

0 0 0 0 0

Monitor
value

Not used

Start axis
Stored contents
Axis 1

Start origin

Starting history (Up to 16 records can be stored)

Stored contents

Storage value

PLC CPU

00

External signal

01

1
2

Axis 2

10

Peripheral device

Storage value

Axis 3

Axis 4

Restart flag
Stored contents

Storage value

Restart flag OFF

Restart flag ON

Monitoring is carried out with a hexadecimal display.


A
Buffer
memory

b15

B
b12

b8

b4
C

Monitor value
b0

A B C D

Start No.
Stored contents

Md.4

Positioning operation

The starting No. is stored.

Storage value
B
C

Reference
(Decimal)

001

to

Start No.

JOG operation
Manual pulse generator
Machine OPR
Fast OPR
Current value changing
Simultaneous start

600

1
1
1
1
1

B
B
B

5
5
5

B
B
3
3

5
5
3
3

8
9
A
B

7000
7001
7002
7003
7004

3
3
3
3

2
2
2
2

2
2
2
2
2
2

C
2
3
9
A

9010
9011
9001
9002
9003

B
C

9004

Monitoring is carried out with a hexadecimal display.


Md.5

Start
Hour

Buffer memory (stored with BCD code)

The starting time is stored.

0
0
Not used

0 to 2

Monitor value

b15
b12
b8
b4
b0
0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 1

0 to 3
00 to 23 (hour)

Monitoring is carried out with a hexadecimal display.


Md.6

Start
Minute:
second

Buffer memory (stored with BCD code)

The starting time is stored.

0 to 5

0 to 9

Monitor value

b15
b12
b8
b4
b0
0 1 0 0 1 0 0 1 0 0 0 0 0 1 1 1

0 to 5 0 to 9
00 to 59 (minute) 00 to 59 (second)

Note: If a start signal is issued against an operating axis, a record relating to this event may be output before a
record relating to an earlier start signal is output.

5 - 112

5 DATA USED FOR POSITIONING CONTROL

Default value

MELSEC-Q

Storage buffer memory address (common to axes 1 to 4)

Md.8

1292

Start history pointer

0000H
Indicates a pointer No. that is next to the Pointer No.
assigned to the latest of the existing starting history records.
Pointer No.

Pointer No.

Md.3
Start information

Starting history

Md.4
Start No.
Md.5
Start

hour

Md.6
Start

min: sec

Md.7

0000H

Error judgement

Item

10

11

12

13

14

15

1272 1277
1262 1267
1252 1257
1247
1242
1232 1237
1222 1227
1212 1217
1278
1268 1273
1258 1263
1253
1243 1248
1233 1238
1223 1228
1213 1218
1274 1279
1264 1269
1254 1259
1249
1244
1234 1239
1224 1229
1214 1219
1280
1270 1275
1260 1265
1250 1255
1245
1235 1240
1225 1230
1215 1220
1281
1271 1276
1261 1266
1256
1246 1251
1236 1241
1226 1231
1216 1221

Buffer memory address

1282 1287

1283 1288

1284 1289

1285 1290

1286 1291

Each group of buffer memory addresses storing a complete starting history


record is assigned a pointer No.
Example: Pointer No. 0 = Buffer memory addresses 1212 to 1216
Pointer No. 1 = Buffer memory addresses 1217 to 1221
Pointer No. 2 = Buffer memory addresses 1222 to 1226

Pointer No. 15 = Buffer memory addresses 1287 to 1291


Each history record is assigned a pointer No. in the range between 0 and 15.
If the pointer No. 15 has been assigned to a new record, the next record will
be assigned the pointer number 0.

0000

(A new record replaces an older record when a pointer No. is reassigned.)

0000

5 - 113

5 DATA USED FOR POSITIONING CONTROL

Storage item

Storage details

Reading the monitor value

Starting history (Up to 16 records can be stored)

[Storage details]

This area stores the following results of the error judgment performed
upon starting:
BUSY start warning flag
Error flag
Error No.
Monitoring is carried out with a hexadecimal display.

[Reading the monitor value]


A

Md.7

Error
judgment

MELSEC-Q

b15

B
b12

C
b8

D
b4

Buffer memory
a

A B C D

Error flag
Stored contents
Error flag OFF
Error flag ON

Monitor value
b0

Storage value

0
1

Error No.
Convert the hexadecimal value "a, B, C, D" into a decimal value and
match it with "15.2 List of errors".

BUSY start warning flag


Stored contents

Md.8

Start history
pointer

Indicates a pointer No. that


is next to the Pointer No.
assigned to the latest of the
existing starting history
records.

Storage value

BUSY start
warning OFF

BUSY start
warning ON

Monitoring is carried out with a decimal display.


Monitor value

5 - 114

Storage value (Pointer number)


0 to 15

5 DATA USED FOR POSITIONING CONTROL

Default value

MELSEC-Q

Storage buffer memory address (common to axes 1 to 4)


Md.8
Start history pointer

1292

Indicates a pointer No. that is next to the Pointer No.


assigned to the latest of the existing starting history records.
Pointer No.

Pointer No.

Md.3
Start information

0000H

Starting histroy

Md.4
Start No.
Md.5
Start hour
Md.6
Start min: sec
Md.7
Error judgement

Item

10

11

12

13

14

15

1272 1277
1262 1267
1252 1257
1247
1242
1232 1237
1222 1227
1212 1217
1278
1268 1273
1258 1263
1253
1243 1248
1233 1238
1223 1228
1213 1218
1274 1279
1264 1269
1254 1259
1249
1244
1234 1239
1224 1229
1214 1219
1275 1280
1265 1270
1255 1260
1250
1245
1235 1240
1225 1230
1215 1220
1281
1271 1276
1261 1266
1256
1246 1251
1236 1241
1226 1231
1216 1221

Buffer memory address

1282 1287

1283 1288

1284 1289

1285 1290

1286 1291

Each group of buffer memory addresses storing a complete starting history


record is assigned a pointer No.
Example: Pointer No. 0 = Buffer memory addresses 1212 to 1216
Pointer No. 1 = Buffer memory addresses 1217 to 1221
Pointer No. 2 = Buffer memory addresses 1222 to 1226

Pointer No. 15 = Buffer memory addresses 1287 to 1291


Each history record is assigned a pointer No. in the range between 0 and 15.
If the pointer No. 15 has been assigned to a new record, the next record will
be assigned the pointer number 0.
(A new record replaces an older record when a pointer No. is reassigned.)

1292

5 - 115

5 DATA USED FOR POSITIONING CONTROL

Storage item

MELSEC-Q

Storage details

Reading the monitor value

Monitoring is carried out with a decimal display.

Md.9

Stores a number (Axis No.)


Axis in which that indicates the axis that
the error
encountered an error.
occurred

Monitor
value

Storage value
1: Axis 1
2: Axis 2
3: Axis 3
4: Axis 4

Error history (Up to 16 records can be stored)

Monitoring is carried out with a decimal display.


Md.10

Stores an axis error No.

Monitor value

Error No.
For details on the error Nos.
(Error codes),
refer to Section 15.2 "List of
errors".

Axis error No.

Monitoring is carried out with a hexadecimal display.

Md.11

Axis error
occurrence
(Hour)

Buffer memory (stored with BCD code)

Stores the time at which an


axis error was detected.

Not used

0 to 2

Monitor value

0 to 3
00 to 23 (hour)

Monitoring is carried out with a hexadecimal display.

Md.12

Buffer memory (stored with BCD code)

Axis error
occurrence
(Minute:
second)

Stores the time at which an


axis error was detected.

Md.13

Indicates a pointer No. that


is next to the Pointer No.
assigned to the latest of the
existing records.

Error history
pointer

b15
b12
b8
b4
b0
0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 1

0 to 5

0 to 9

Monitor value

b15
b12
b8
b4
b0
0 1 0 0 1 0 0 1 0 0 0 0 0 1 1 1

0 to 5 0 to 9
00 to 59 (minute) 00 to 59 (second)

Monitoring is carried out with a decimal display.


Monitor value

5 - 116

Storage value
(Pointer number)
0 to 15

5 DATA USED FOR POSITIONING CONTROL

Default value

MELSEC-Q

Storage buffer memory address (common to axes 1 to 4)

Md.13
Error history pointer

1357

Indicates a pointer No. that is next to the Pointer No.


assigned to the latest of the existing error history records.
Pointer No.

Error history

0000

12

13

14

15

1349 1353

1350 1354

1351 1355

1352 1356

min: sec

Item

0000

11

1345
1337 1341
1329 1333
1321 1325
1317
1313
1305 1309
Md.9
1297 1301
1293
1346
Axis in which the error
1338 1342
occured
1330 1334
1326
1318 1322
1310 1314
Md.10
1302 1306
1294 1298
1343 1347
Axis error No.
1335 1339
1327 1331
1323
1315 1319
1307 1311
Md.11
1299 1303
Axis error occurrence 1295
1348
1340 1344
hour
1332 1336
1324 1328
1320
1316
1308 1312
Md.12
1300 1304
Axis error occurrence 1296

Pointer No.

10

Buffer memory address

Each group of buffer memory addresses storing a complete error history


record is assigned a pointer No.
Example: Pointer No. 0 = Buffer memory addresses 1293 to 1296
Pointer No. 1 = Buffer memory addresses 1297 to 1300
Pointer No. 2 = Buffer memory addresses 1301 to 1304

Pointer No. 15 = Buffer memory addresses 1353 to 1356


Each history record is assigned a pointer No. in the range between 0 and 15.
If the pointer No. 15 has been assigned to a new record, the next record will
be assigned the pointer number 0.
(A new record replaces an older record when a pointer No. is reassigned.)

1357

5 - 117

5 DATA USED FOR POSITIONING CONTROL

Storage item

MELSEC-Q

Storage details

Reading the monitor value

Monitoring is carried out with a decimal display.

Md.14

Stores a number (Axis No.)


Axis in which that indicates the axis that
the warning
encountered a warning.
occurred

Monitor
value

Storage value
1: Axis 1
2: Axis 2
3: Axis 3
4: Axis 4

Warning history (Up to 16 records can be stored)

Monitoring is carried out with a decimal display.


Md.15

Axis warning
No.

Stores an axis warning No.

Warning No.
For details of warning Nos.
(warning codes), refer to
Section 15.3 "List of
warnings".

Monitoring is carried out with a hexadecimal display.

Md.16

Axis warning
occurrence
(Hour)

Monitor
value

Buffer memory (stored with BCD code)

Stores the time at which an


axis warning was detected.

Not used

0 to 2

Monitor value

b15
b12
b8
b4
b0
0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 1

0 to 3
00 to 23 (hour)

Monitoring is carried out with a hexadecimal display.

Md.17

Buffer memory (stored with BCD code)

Axis warning
occurrence
(Minute:
second)

Stores the time at which an


axis warning was detected.

Indicates a pointer No. that


is next to the Pointer No.
Warning
assigned to the latest of the
history pointer existing records.

Md.18

Stores the number of write


accesses to the flash ROM
after the power is switched
Md.19
ON.
No. of write
The count is cleared to "0"
accesses to flash when the number of write
ROM
accesses reach 26 and an
error reset operation is
performed.

0 to 5

0 to 9

Monitor value

b15
b12
b8
b4
b0
0 1 0 0 1 0 0 1 0 0 0 0 0 1 1 1

0 to 5 0 to 9
00 to 59 (minute) 00 to 59 (second)

Monitoring is carried out with a decimal display.


Monitor value

Storage value
(Pointer number)
0 to 15

Monitoring is carried out with a decimal display.


Monitor value

5 - 118

Storage value
0 to 25

5 DATA USED FOR POSITIONING CONTROL

Default value

MELSEC-Q

Storage buffer memory address (common to axes 1 to 4)

Md.18
Warning history
pointer

1422

Indicates a pointer No. that is next to the Pointer No.


assigned to the latest of the existing warning history records.
Pointer No.

Warning history

0000

Item

0000

10

11

12

13

14

15

1414
1406 1410
1398 1402
1390 1394
1386
1378 1382
1370 1374
Md.14
1362 1366
1358
1411 1415
Axis in which the
1403 1407
warning occured
1395 1399
1391
1383 1387
1375 1379
Md.15
1367 1371
1363
1359
1412 1416
Axis warning No.
1404 1408
1396 1400
1392
1388
1380 1384
1372 1376
Md.16
1364 1368
1360
1417
Axis warning occurrence
1409 1413
1401 1405
hour
1397
1389 1393
1381 1385
1373 1377
Md.17
1369
1365
Axis warning occurrence 1361
min: sec

Pointer No.

Buffer memory address

1418

1419

1420

1421

Each group of buffer memory addresses storing a complete warning history


record is assigned a pointer No.
Example: Pointer No. 0 = Buffer memory addresses 1358 to 1361
Pointer No. 1 = Buffer memory addresses 1362 to 1365
Pointer No. 2 = Buffer memory addresses 1366 to 1369

Pointer No. 15 = Buffer memory addresses 1418 to 1421


Each history record is assigned a pointer No. in the range between 0 and 15.
If the pointer No. 15 has been assigned to a new record, the next record will
be assigned the pointer number 0.
(A new record replaces an older record when a pointer No. is reassigned.)

1422

1424
1425

5 - 119

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.6.2 Axis monitor data

Storage item

Md.20 Current feed value

Storage details

The currently commanded address is stored.


(Different from the actual motor position during operation)
The current position address is stored.
If "degree" is selected as the unit, the addresses will have a ring structure for values
between 0 and 359.9999 degrees.
Update timing : 3.5ms
The OP address is stored when the machine OPR is completed.
When the current value is changed with the current value changing function, the

changed value is stored.

Md.21 Machine feed value

The address of the current position according to the machine coordinates will be
stored. (Different from the actual motor position during operation)
Note that the current value changing function will not change the machine feed
value.
Under the speed control mode, the machine feed value is constantly updated
always, irrespective of the parameter setting.
The value will not be cleared to "0" at the beginning of fixed-feed control.
Even if "degree" is selected as the unit, the addresses will not have a ring structure
for values between 0 and 359.99999 degrees.
Machine coordinates: Characteristic coordinates determined with machine
Update timing: 56.8ms

The speed of the operating workpiece is stored. (May be different from the actual
motor speed during operation)
During interpolation operation, the speed is stored in the following manner.

Reference axis

: Composite speed or reference axis speed


(Set with Pr.20 )

Md.22 Feedrate

Interpolation axis : 0
Update timing: 56.8ms
POINT

In case of the single axis operation, Md.22 Feedrate and Md.28 Axis feedrate
are identical.
In the composite mode of the interpolation operation, Md.22 Feedrate is a
speed in a composite direction and Md.28 Axis feedrate is that in each axial
direction.

Md.23 Axis error No.

When an axis error is detected, the error code corresponding to the error details is
stored.
The latest error code is always stored.
(When a new axis error occurs, the error code is overwritten.)
When " Cd.5 Axis error reset" (axis control data) turns ON, the axis error No. is

cleared (set to 0).

5 - 120

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Monitoring is carried out with a hexadecimal.


Low-order buffer memory Example) 800
Monitor
value

b15

b12

b8

b4

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

0000H

800
801

900
901

1000 1100
1001 1101

0000H

802
803

902
903

1002 1102
1003 1103

0000H

804
805

904
905

1004 1104
1005 1105

806

906

1006 1106

b0

H
E

High-order buffer memory Example) 801


b31

b28

b24

b20

b16

D
A

Sorting

(High-order buffer memory) (Low-order buffer memory)

Converted from
hexadecimal to decimal
Decimal integer
value

Unit conversion table


Md.20 Md.21 )

Unit

-1

-5

inch

-5

degree

PLS

Unit conversion
R

10 n

Unit conversion table


Md.22 )

Actual value

Md.20 Current feed value


Md.21 Machine feed value
Md.22 Feedrate

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Monitoring is carried out with a decimal.


Monitor
value

Error code
Refer to Section 15.2 "List of
errors" for details on the error
Nos. (error codes).

5 - 121

5 DATA USED FOR POSITIONING CONTROL

Storage item

Md.24 Axis warning No.

MELSEC-Q

Storage details

Whenever an axis warning is reported, a related warning code is stored.


This area stores the latest warning code always. (Whenever an axis warning is
reported, a new warning code replaces the stored warning code.)
When the " Cd.5 Axis error reset" (axis control data) is set to ON, the axis

warning No. is cleared to "0".

This area stores an M code that is currently active (i.e. set to the positioning data
relating to the current operation).
Md.25 Valid M code

Update timing

: turning ON of the M code ON signal

When the PLC READY signal (Y0) goes OFF, the value is set to "0".

Md.26 Axis operation status

This area stores the axis operation status.

The " Da.8 Command speed" used by the positioning data currently being
executed is stored. (Stores "0" under the speed control.)
If " Da.8 Command speed" is set to "-1", this area stores the command speed

Md.27 Current speed

set by the positioning data used one step earlier.


If " Da.8 Command speed" is set to a value other than "-1", this area stores the

command speed set by the current positioning data.


When speed change function is executed, this area stores " Cd.14 New speed

value". (For details of change speed function, refer to section 12.5.1.)

5 - 122

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a decimal display.


Monitor
value

Warning No.
For details of warning Nos.
(warning codes), refer to
Section 15.3 "List of warnings".

807

907

1007 1107

808

908

1008 1108

809

909

1009 1109

810
811

910
911

1010 1110
1011 1111

Monitoring is carried out with a decimal display.


Monitor
value

M code No.
(0 to 65535)

Monitoring is carried out with a decimal display.


Monitor value
Axis operation status
-2: Step standby
-1: Error
0: Standby
1: Stopped
2: Interpolation
3: JOG operation
4: Manual pulse generator operation
5: Analyzing
6: Special start standby
7: OPR
8: Position control
9: Speed control
10: Speed control in speed-position switching control
11: Position control in speed-position switching control
12: Position control in position-speed switching control
13: Speed control in position-speed switching control
14: Absolute position returning
20: Servo amplifer has not been connected/
servo amplifier power OFF
21: Servo OFF

Monitoring is carried out with a decimal display.

Decimal integer
value

Unit conversion
R

Actual
value

10 n

Md.27 Current speed

Unit conversion table


Md.27 )

Monitor
value

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

5 - 123

5 DATA USED FOR POSITIONING CONTROL

Storage item

MELSEC-Q

Storage details

The speed which is actually output as a command at that time in each axis is

Md.28 Axis feedrate

stored. (May be different from the actual motor speed)


"0" is stored when the axis is at a stop.
Update timing: 56.8ms
POINT

Refer to Md.22 Feedrate

Md.29 Speed-position switching

control positioning amount

Md.30 External input signal

The value set as the movement amount for the position control to end after

changing to position control with the speed-position switching control (INC mode)
is stored.

The ON/OFF state of the external input/output signal is stored.


The following items are stored.
Upper limit signal
Lower limit signal
Stop signal
External command signal/switching signal
Near-point dog signal

5 - 124

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a hexadecimal.


Low-order buffer memory Example) 812
b15

Monitor
value

b12

b8

b4

b0

H
E

High-order buffer memory Example) 813


b31

b28

b24

b20

b16

D
A

0000H

812
813

912
913

1012 1112
1013 1113

0000H

814
815

914
915

1014 1114
1015 1115

0000H

816

916

1016 1116

Sorting

(High-order buffer memory) (Low-order buffer memory)

H
Unit conversion table
Md.28 )

Converted from
hexadecimal to decimal
Decimal integer
value

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Unit conversion
R

Unit conversion table


Md.29 )

10 n

n
Actual value

Md.28 Axis feedrate


Md.29 Speed-position switching
control positioning amount

Unit

-1

-5

inch

-5

degree

PLS

Monitoring is carried out with a hexadecimal.

Monitor
value

b12
b8
b4
b0
Buffer b15
memory 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Not used
Stored items

D e fau lt
va lu e

b0 Lower limit signal

b1 Upper limit signal

b2 Not used

b3 Stop signal

External command signal/


b4 switching signal

b5 Not used

b6 Near-point signal

b7 Not used

b8 Not used

5 - 125

Meaning

0: OFF
1: ON

5 DATA USED FOR POSITIONING CONTROL

Storage item

Md.31 Status

MELSEC-Q

Storage details

This area stores the states (ON/OFF) of various flags.


Information on the following flags is stored.
In speed control flag:
This signal that comes ON under the speed control can be used to judge whether the
operation is performed under the speed control or position control. The signal goes OFF
when the power is switched ON, under the position control, and during JOG operation or
manual pulse generator operation. During the speed-position or position-speed switching
control, this signal comes ON only when the speed control is in effect. During the speedposition switching control, this signal goes OFF when the speed-position switching signal
executes a switching over from speed control to position control. During the positionspeed switching control, this signal comes ON when the position-speed switching signal
executes a switching over from position control to speed control.
Speed-position switching latch flag:
This signal is used during the speed-position switching control (INC mode) for interlocking
the movement amount change function. During the speed-position switching control (INC
mode), this signal comes ON when position control takes over. This signal goes OFF
when the next positioning data is processed, and during JOG operation or manual pulse
generator operation.
Command in-position flag:
This signal is ON when the remaining distance is equal to or less than the command inposition range (set by a detailed parameter). This signal remains OFF with data that
specify the continuous path control (P11) as the operation pattern. The state of this signal
is monitored every 3.5 ms except when the monitoring is canceled under the speed control
or while the speed control is in effect during the speed-position or position-speed switching
control. While operations are performed with interpolation, this signal comes ON only in
respect of the starting axis. (This signal goes OFF in respect of all axes upon starting.)
OPR request flag:
This signal comes ON when the power is switched ON, when the absolute system has not
been set, when the machine OPR has not been executed at the absolute position system,
when the PLC READY signal goes ON, when a machine OPR operation starts. This
signal goes OFF when a machine OPR operation completes.
OPR complete flag:
This signal comes ON when a machine OPR operation completes normally. This signal
goes OFF when the operation start.
Position-speed switching latch flag:
This signal is used during the position-speed switching control for interlocking the
command speed change function. During the position-speed switching control, this signal
comes ON when speed control takes over. This signal goes OFF when the next
positioning data is processed, and during JOG operation or manual pulse generator
operation.
Axis warning detection flag:
This signal comes On when an axis warning is reported and goes OFF when the axis error
reset signal comes ON.
Speed change 0 flag:
This signal comes ON when a speed change request that specifies 0 as the new speed
value is issued. This signal comes ON when a speed change request that specifies a new
speed value other than 0 is issued.

This area stores the target value ( Da.6 Positioning address/movement amount)
for a positioning operation.
Md.32 Target value

At the beginning of positioning control: Stores the value of " Da.6 Positioning

address/movement amount".
: Stores "0".

At other times

5 - 126

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a hexadecimal display.


Monitor
value

0
b12
b8
b4
b0
Buffer b15
memory 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Not used

Not used

Default
value Meaning

Stored items
b0 In speed control flag

b1 Speed-position switching latch flag

b2 Command in-position flag

b3 OPR request flag

0: OFF

b4 OPR complete flag

1: ON

b5 Position-speed switching latch flag

b9 Axis warning detection

b10 Speed change 0 flag

0000H

817

917

1017 1117

818
819

918
919

1018 1118
1019 1119

Monitoring is carried out with a decimal display.

Decimal integer
value

Unit conversion
R

Actual
value

Md.32 Target value

10 n

Unit conversion table


Md.32 )

Monitor
value

Unit

-1

-5

inch

-5

degree

PLS

5 - 127

5 DATA USED FOR POSITIONING CONTROL

Storage item

MELSEC-Q

Storage details
During operation with positioning data

Md.33 Target speed

: The actual target speed, considering


the override and speed limit value,
etc., is stored. "0" is stored when
positioning is completed.
During interpolation
: The composite speed or reference
axis speed is stored in the reference
axis address, and "0" is stored in the
interpolation axis address.
During JOG operation
: The actual target speed, considering
the JOG speed limit value for the
JOG speed, is stored.
During manual pulse generator operation : "0" is stored.
POINT

The target speed is when an override is made to the command speed.


When the speed limit value is overridden, the target speed is restricted to the
speed limit value. The target speed changes every time data is switched, but
does not change in an acceleration/deceleration state inside each piece of data
(changes with the speed change because the target speed changes.)

"0" is stored when machine OPR starts.


After machine OPR starts, the movement amount from the near-point dog ON to

Md.34 Movement amount after

near-point dog ON

the machine OPR completion is stored.


(Movement amount: Movement amount to machine OPR completion using nearpoint dog ON as "0".)
"0" is always stored when not using the near-point dog.

The" Pr.17 Torque limit setting value", " Cd.101 Torque output setting value" or
" Cd.22 New torque value", " Pr.54 OPR torque limit value" is stored.
During positioning start, JOG operation start, manual pulse generator operation

...The" Pr.17 Torque limit setting value" or " Cd.101 Torque output setting
value" is stored.
Md.35 Torque limit stored value

When value is changed to" Cd.22 New torque value" during operation

...The" Cd.22 New torque value" is stored.


When OPR

...The" Pr.17 Torque limit setting value" or " Cd.101 Torque output setting
value" is stored. But " Pr.54 OPR torque limit value" is stored after
the" Pr.47 Creep speed" completion.

5 - 128

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a hexadecimal display.


Low-order buffer memory Example) 820
Monitor
value

b15

b12

b8

b4

b0

H
E

High-order buffer memory Example) 821


b31

b28

b24

b20

b16

D
A

0000H

820
821

920
921

1020 1120
1021 1121

0000H

822
823

922
923

1022 1124
1023 1125

300

826

926

1026 1126

Sorting

(High-order buffer memory) (Low-order buffer memory)

Converted from
hexadecimal to decimal
Decimal integer
value

Unit conversion table


Md.33 )

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Unit conversion
R

10 n

Unit conversion table


Md.34 )

n
Actual value

Md.33 Target speed


Md.34 Movement amount after
near-point dog ON

Unit

-1

-5

inch

-5

degree

PLS

Monitoring is carried out with a decimal display.


Monitor
value

Storage value
1 to 500 (%)

5 - 129

5 DATA USED FOR POSITIONING CONTROL

Storage item

Md.36 Special start data instruction

code setting value

Md.37 Special start data instruction

parameter setting value

Md.38 Start positioning data No.

setting value

MELSEC-Q

Storage details

The " instruction code" used with special start and indicated by the start data

pointer currently being executed is stored.

The "instruction parameter" used with special start and indicated by the start data
pointer currently being executed is stored.
The stored value differs according to the value set for Md.36 .

The "positioning data No." indicated by the start data pointer currently being

executed is stored.

If the speed exceeds the " Pr.8 Speed limit value" due to a speed change or

Md.39 In speed limit flag

override, the speed limit functions, and the in speed limit flag turns ON.
When the speed drops to less than " Pr.8 Speed limit value", or when the axis

stops, the in speed limit flag turns OFF.

The speed change process flag turns ON when the speed is changed during

Md.40 In speed change processing

flag

positioning control.
After the speed change process is completed or when deceleration starts with the

stop signal during the speed change process, the in speed change process flag
turns OFF.

5 - 130

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a decimal display.


Monitor
value

Storage value
00: Block start (Normal start)
01: Condition start
02: Wait start
03: Simultaneous start
04: FOR loop
05: FOR condition
06: NEXT

827

927

1027 1127

828

928

1028 1128

829

929

1029 1129

830

930

1030 1130

831

931

1031 1131

Monitoring is carried out with a decimal display.


Monitor value
Storage value
Md.36 setting value

Stored contents Storage value

00
06

None

None

01
02
03
05

Condition data
No.

1 to 10

04

No. of
repetitions

0 to 255

Monitoring is carried out with a decimal display.


Monitor
value

Storage value
1 to 600

Monitoring is carried out with a decimal display.


Monitor
value

Storage value
0: Not in speed limit (OFF)
1: In speed limit (ON)

Monitoring is carried out with a decimal display.


Monitor
value

Storage value
0: Not in speed change (OFF)
1: In speed change (ON)

5 - 131

5 DATA USED FOR POSITIONING CONTROL

Storage item

MELSEC-Q

Storage details
This area stores the remaining number of repetitions during "repetitions" specific

Md.41 Special start repetition

counter

to special starting.
The count is decremented by one (-1) at the loop end.
The control comes out of the loop when the count reaches "0".
This area stores "0" within an infinite loop.
This area stores the remaining number of repetitions during "repetitions" specific

Md.42 Control system repetition

counter

to control system.
The count is decremented by one (-1) at the loop end.
The control comes out of the loop when the count reaches "0".
This area stores "0" within an infinite loop.

Md.43 Start data pointer being

executed

Md.44 Positioning data No. being

executed

This area stores a point No. (1 to 50) attached to the start data currently being

executed.
This area stores "0" after completion of a positioning operation.

This area stores a positioning data No. attached to the positioning data currently

being executed.

When the operation is controlled by "block start data", this area stores a block

Md.45 Block No. being executed

number (7000 to 7004) attached to the block currently being executed.


At other times, this area stores "0".

Md.46 Last executed positioning

data No.

Md.47 Positioning data being

executed

This area stores the positioning data No. attached to the positioning data that was

executed last time.


The value is retained until a new positioning operation is executed.

The addresses shown to the right store details of the positioning data currently

being executed (positioning data No. given by Md.44 ).

5 - 132

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a decimal display.


Storage value
0 to 255

Monitor value

832

932

1032 1132

0000H

833

933

1033 1133

834

934

1034 1134

835

935

1035 1135

836

936

1036 1136

837

937

1037 1137

838
to
847

938
to
947

1038 1138
to
to
1047 1147

Monitoring is carried out with a hexadecimal display.


Storage value
0 to FFFF

Monitor value

Monitoring is carried out with a decimal display.


Storage value
1 to 50

Monitor value

Monitoring is carried out with a decimal display.


Storage value
1 to 600

Monitor value

Monitoring is carried out with a decimal display.


Storage value
1 to 50

Monitor value

Monitoring is carried out with a decimal display.


Storage value
1 to 600

Monitor value

Information is stored in the following addresses:


Stored address (Monitor value)

Axis1 Axis2 Axis3 Axis4

Stored item

Reference

838

938

1038

1138 Positioning identifier

839

939

1039

1139

M code

Da.10

840

940

1040

1140

Dwell time

Da.9

841

941

1041

1141

Open

842

942

1042

1142

843

943

1043

1143

844

944

1044

1144

845

945

1045

1145

846

946

1046

1146

847

947

1047

1147

Da.1 to Da.5

Command speed

Da.8

Positioning address

Da.6

Arc address

Da.7

5 - 133

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Storage item

Storage details

"1" is stored when the constant speed status or acceleration status switches to
Md.48 Deceleration start flag

the deceleration status during position control whose operation pattern is


"Positioning complete".
"0" is stored at the next operation start or manual pulse generator operation
enable.
This area stores the travel distance during the OPR travel to the zero point that

Md.100 OPR re-travel value

was executed last time.


For setting units
Example) mm
(Buffer memory

0.1) m

This area stores the present value (feed present value deviation counter droop

pulses).
Md.101 Real current value

Update timing: 3.5ms

Example) mm
(Buffer memory

0.1) m

This area stores the difference between the feed present and the actual present
Md.102 Deviation counter value

value.
(Buffer memory details) PLS
Update timing: 3.5ms

This area stores the present rotation speed of the servomotor.


Md.103 Motor rotation speed

(Buffer memory

0.1) rpm

Update timing: 3.5ms

This area stores the present motor current value of the motor.
Md.104 Motor current value

(Buffer memory

0.1) %

Update timing: 3.5ms

Md.105 Servo parameter

This area stores the parameter

currently used by the servo


amplifier.

Auto tuning
Load inertia ratio (Buffer memory details
Position loop gain 1 [rad/s]
Speed loop gain 1 [rad/s]
Position loop gain 2 [rad/s]
Speed loop gain 2 [rad/s]
Speed integral compensation [ms]

5 - 134

0.1)

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a decimal display.


Storage value
0: Status other than below
1: Status from deceleration
start to next operation
start or manual pulse
generator operation enable

Monitor value

899

999

1099 1199

848
849

948
949

1048 1148
1049 1149

850
851

950
951

1050 1150
1051 1151

852
853

952
953

1052 1152
1053 1153

854
855

954
955

1054 1154
1055 1155

856

956

1056 1156

857

957

1057 1157

858

958

1058 1158

859

959

1059 1159

860

960

1060 1160

861

961

1061 1161

862

962

1062 1162

863

963

1063 1163

Monitoring is carried out with a decimal display.


Low-order buffer memory Example) 800
Monitor
value

b15

b12

b8

b4

b0

H
E

High-order buffer memory Example) 801


b31

b28

b24

b20

b16

D
A

Sorting

(High-order buffer memory) (Low-order buffer memory)

H
Unit conversion table
Md.100 Md.101 )

Converted from
hexadecimal to decimal
Decimal integer
value

Unit

-1

-5

inch

-5

degree

PLS

Unit conversion
R

Unit conversion table


Md.102 )

10 n

n
Actual value

Md.100 OPR re-travel value

Unit
PLS

Md.101 Real current value

Unit conversion table


Md.103 )

Md.102 Divation counter value


Md.103 Motor rotation speed

Unit

-1

rpm

Monitoring is carried out with a hexadecimal display.

Actual value

Converted from
hexadecimal to
decimal
Unit conversion
R 10 n

Unit conversion table


Md.104 )

Decimal integer
value

n
-1

Unit
%

Md.104 Motor currentvalue

Monitoring is carried out with a decimal display.


Monitor value

0
Servo parameter

: Usable with the module whose first six digits of SERIAL No. are 050224" or later.

5 - 135

5 DATA USED FOR POSITIONING CONTROL

Storage item

Md.106 Servo amplifier Software No.

MELSEC-Q

Storage details

This area stores the Software No. of the servo amplifier used.

Parameter error (No.1 to 15)


Parameter error (No.16 to 31)
When a servo parameter error occurs, the Parameter error (No.32 to 47)
Md.107 Parameter error No.

bit that corresponds to the parameter


Parameter error (No.48 to 63)
number affected by the error comes ON. Parameter error (No.64 to 75)
Not used
Not used
This area stores the servo status.
READY ON

Indicates the ready ON/OFF.


Servo ON

Indicates the servo ON/OFF.


Zeroing point pass

Turns ON if the zero point of the encoder has been passed even once.
In-position
Md.108 Servo status

The dwell pulse turns ON within the servo parameter in-position.


Zeroing speed

Turns ON when the motor speed is lower than the servo parameter zero speed.
Torque being restricted

Turns ON when the servo amplifier is having the torque restricted.


Servo alarm

Turn ON during the servo alarm.


Servo warning

Turn ON during the servo warning.


The rate of regenerative power to the allowable regenerative power is indicated

as a percentage.
Md.109 Regenerative load ratio

When the regenerative option is used, the rate to the allowable regenerative

power of the option is indicated.


(Buffer memory 0.1) %
Update timing: 1 s
The continuous effective load torque is indicated.
The average value of the load rates for the past 15 seconds to the rated torque is

Md.110 Effective load torque

Md.111 Peak torque ratio

stored as a percentage, rated torque being 100%.


(Buffer memory 0.1) %
Update timing: 1s
The maximum torque is indicated. (Holding value)
The peak values for the past 15 seconds are indicated, rated torque being 100%.

0.1) %

(Buffer memory
Update timing: 1s

5 - 136

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Reading the monitor value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Monitoring is carried out with a decimal display.


Monitor value
Software
No.

The monitor value is character


code (JIS 8 unit code).

Example) B20W200-A4
Address Monitor Storing
value
value
864
3242
2B
865
5730
W0
866
3032
02
867
2D32
-0
868
3441
4A
869
0020
NUL SPACE

864
to
869

870

970

1070 1170

871

971

1071 1171

872

972

1072 1172

873

973

1073 1173

874

974

1074 1174

875

975

1075 1175

876

976

1076 1176

877

977

1077 1177

878

978

1078 1178

879

979

1079 1179

880

980

1080 1180

Monitoring is carried out with a decimal display.

Monitoring is carried out with a decimal display.


b15

b12

b8

b4

b0

Stored items
b0 READY ON
b1 Servo ON
b4 Zero point pass
b5 In-position
b6 Zero speed
b7 Torque limit
b13 Servo alarm
b14 Servo warning

Meaning

0: OFF
1: ON

POINT

When the servo forced stop occurs, the "b13: servo alarm" and the "b14: servo
warning" is turned ON. When the servo forced stop is reset, the "b13: servo
alarm" and the "b14: servo warning" is turned OFF.

Monitoring is carried out with a decimal display.


Monitor
value
Regenerative load ratio

Monitoring is carried out with a decimal display.


Monitor
value
Effective load torque

Monitoring is carried out with a decimal display.


Monitor
value
Peek torque ratio

5 - 137

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.7 List of control data


5.7.1 System control data
Setting item

Setting details
Requests writing of data (parameters, positioning data, and block start data) from

the buffer memory to the flash ROM.


POINT

Cd.1 Flash ROM write request

(1) Do not turn the power OFF or reset the PLC CPU while writing to the flash ROM.
If the power is turned OFF or the PLC CPU is reset to forcibly end the process,
the data backed up in the flash ROM will be lost.
(2) Do not write the data to the buffer memory before writing to the flash ROM is
completed.
(3) The number of writes to the flash ROM with the PLC program is 25 max. while
the power is turned ON.
Writing to the flash ROM beyond 25 times will cause an error (error code: 805).
Refer to Section 15.2 "List of errors" for details.
(4) Monitoring is the number of writes to the flash ROM by the " Md.19 No. of write
accesses to flash ROM".
Requests initialization of setting data.

Initialization: Resetting of setting data to default values


Note: After completing the initialization of setting data, reset the PLC CPU or reboot
the PLC power.
Cd.2 Parameter initialization request

Initialized setting data


Parameters ( Pr.1 to Pr.57 , Pr.100 to Pr.161 , Pr.200 , Pr.201 )
Positioning data (No. 1 to 600)
Block start data (No. 7000 to 7004)

Set whether " Md.48 Deceleration start flag" is made valid or invalid.
Cd.41 Deceleration start flag valid

POINT

The " Cd.41 Deceleration start flag valid" become valid when the PLC READY
signal [Y0] turns from OFF to ON.

Cd.42 Stop command processing

for deceleration stop


selection

Set the stop command processing for deceleration stop function (deceleration

curve re-processing/deceleration curve continuation).

5 - 138

5 DATA USED FOR POSITIONING CONTROL

Setting value

MELSEC-Q

Default value

Storage buffer
memory address
(common to axes 1
to 4)

1900

1901

1905

1907

Set with a decimal.

Setting
value

1
Flash ROM write request
1: Requests write access to flash ROM.

The QD75 resets the value to "0" automatically when the write access completes.
(This indicates the completion of write operation.)

Set with a decimal.

Setting
value

1
Parameter initialization request
1: Requests parameter initialization.

The QD75 resets the value to "0" automatically when the initialization completes.
(This indicates the completion of parameter initialization.)

Set with a decimal.

Setting
value

K
Deceleration start flag valid
0: Deceleration start flag invalid
1: Deceleration start flag valid

Set with a decimal.

Setting
value

K
Stop command processing for deceleration
stop selection
0: Deceleration curve re-processing
1: Deceleration curve continuation
: Usable with the module whose first six digits of SERIAL No. are 050224" or later.

5 - 139

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

5.7.2 Axis control data

Setting item

Setting details

Set the positioning start No.

Cd.3 Positioning start No.

Cd.4 Positioning starting point No.

(Only 1 to 600 for the Pre-reading start function. For details, refer to Section
12.7.8 "Pre-reading start function".)

Set a " starting point No." (1 to 50) if block start data is used for positioning.

(Handled as "1" if the value of other than 1 to 50 is set.)

Clears the axis error detection, axis error No., axis warning detection and axis

Cd.5 Axis error reset

warning No.
When the QD75 axis operation state is "in error occurrence", the error is cleared

and the QD75 is returned to the "waiting" state.

When positioning is stopped for any reason (when axis operation state is

Cd.6 Restart command

Cd.7 M code OFF request

"stopped"), set "1" in Cd.6 . Positioning will be carried out again from the stopped
position to the end point of the stopped positioning data.

The M code ON signal turns OFF.

5 - 140

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting
value

K
Positioning data No.
: Positioning data No.
1 to 600
: Block start designation
7000 to7004
: Machine OPR
9001
: Fast-OPR
9002
: Current value changing
9003
: Simultaneous starting of multiple axes
9004

1500 1600 1700 1800

1501 1601 1701 1801

1502 1602 1702 1802

1503 1603 1703 1803

1504 1604 1704 1804

Set with a decimal.

Setting
value

Positioning starting point No.

1 to 50

The value is set to "0" by the QD75 automatically when the continuous
operation is interrupted.

Set with a decimal.


Setting value

1
Error reset request
1: Axis error is reset.

After the axis error reset is completed, "0" is stored by the QD75 automatically.
(Indicates that the axis error reset is completed.)

Set with a decimal.


Setting value

1
Restart command
1: Restarts

After restart acceptance is completed, "0" is stored by the QD75 automatically.


(Indicates that the restart acceptance is completed.)

Set with a decimal.


Setting value

1
M code OFF request
1: M code ON signal turns OFF

After the M code ON signal turns OFF, "0" is stored by the QD75 automatically.
(Indicates that the OFF request is completed.)

5 - 141

5 DATA USED FOR POSITIONING CONTROL

Setting item

Cd.8 External command valid

MELSEC-Q

Setting details

Validates or in validates external command signals.

When changing the "current feed value" using the start No. "9003", use this data

item to specify a new feed value.


Set a value within the following range:

Cd.9 New current value

Pr.1

Setting range

mm
(10-1 m)

inch
(10-5 inch)

degree
(10-5 degree)

PLS
(PLS)

-2147483648 -2147483648
-2147483648
to
to
0 to 35999999
to
+2147483647 +2147483647
+2147483647

5 - 142

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting value

1505 1605 1705 1805

1506 1606 1706 1806


1507 1607 1707 1807

External command valid


0: Invalidates an external command.
1: Validates an external command.

Set with a decimal.


Actual value Cd.9 New current value
Conversion into an integer value
Unit conversion table ( Cd.9 )

10n
Setting value
(Decimal)

Unit

-1

-5

inch

-5

degree

PLS

5 - 143

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

When changing the acceleration time during a speed change, use this data item

to specify a new acceleration time.


Cd.10 New acceleration time value

Cd.10 setting range (unit)

0 to 8388608 (ms)

When changing the deceleration time during a speed change, use this data item

to specify a new deceleration time.


Cd.11 New deceleration time value

Cd.11 setting range (unit)

0 to 8388608 (ms)

Cd.12 Acceleration/deceleration time

change during speed change,


enable/disable selection

Enables or disables modifications to the acceleration/deceleration time during a

speed change.

5 - 144

5 DATA USED FOR POSITIONING CONTROL

Default
value

Setting value

Set with a decimal.


Setting
value

MELSEC-Q

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

1508 1608 1708 1808


1509 1609 1709 1809

1510 1610 1710 1810


1511 1611 1711 1811

1512 1612 1712 1812

Cd.10 New acceleration time value


Cd.11 New deceleration time value

Example: When the " Cd. 10 New acceleration


time value" is set as "60000 ms", the
buffer memory stores "60000".

Set with a decimal.

Setting
value

K
Acceleration/deceleration time change
during speed change, enable/disable selection
1
: Enables modifications to
acceleration/deceleration time
Other than 1: Disables modifications to
acceleration/deceleration time

5 - 145

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

To use the positioning operation speed override function, use this data item to

Cd.13 Positioning operation speed

override

specify an "override" value.


For details of the override function, refer to Section 12.5.2 "Override function".
If the speed resulting from a small override value (e.g. 1%) includes fractions
below the minimum unit, the speed is raised to make a complete unit and the
warning No. 110 is output.

When changing the speed, use this data item to specify a new speed.
The operation halts if you specify "0".
Set a value within the following range:
Pr.1

Setting range

mm
-2
( 10 mm/min)
0 to
2000000000

inch
degree
-3
-3
( 10 inch/min) ( 10 degree/min)
0 to
2000000000

0 to
2000000000

PLS
(PLS/s)
0 to 10000000

Cd.14 New speed value

Cd.15 Speed change request

After setting the " Cd.14 New speed value", set this data item to "1" to execute

the speed change (through validating the new speed value).

5 - 146

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting value

100

1513 1613 1713 1813

1514 1614 1714 1814


1515 1615 1715 1815

1516 1616 1716 1816

Override value (%)


1 to 300

Set with a decimal.


Actual value Cd.14 New speed value

Conversion into an integer value


Unit conversion table ( Cd.14 )

10n
Setting value
(Decimal)

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Example: When the " Cd. 14 New speed


value" is set as "20000.00mm
/min", the buffer memory
stores "2000000".

Set with a decimal.

Setting
value

1
Speed change request
1: Executes speed change.

The QD75 resets the value to "0" automatically


when the speed change request has been processed.
(This indicates the completion of speed change request.)

5 - 147

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

Use this data item to set the amount of movement by inching.


The machine performs a JOG operation if "0" is set.
Set a value within the following range:

Cd.16 Inching movement amount

Pr.1

mm
(10-1 m)

inch
(10-5 inch)

degree
(10-5 degree)

PLS
(PLS)

Setting range

0 to 65535

0 to 65535

0 to 65535

0 to 65535

Use this data item to set the JOG speed.


Set a value within the following range:

Cd.17 JOG speed

Pr.1

Setting range

Cd.18 Interruption request during

continuous operation

mm
-2
( 10 mm/min)
0 to
2000000000

inch
degree
-3
-3
( 10 inch/min) ( 10 degree/min)
0 to
2000000000

0 to
2000000000

PLS
(PLS/s)
0 to 10000000

To interrupt a continuous operation, set "1" to this data item.


After processing the interruption request ("1"), the QD75 automatically resets the

value to "0".

5 - 148

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.


Actual value Cd.16 Inching movement amount

Conversion into an integer value


Unit conversion table ( Cd.16 )

10n
Setting value
(Decimal)

Unit

-1

-5

inch

-5

degree

PLS

1517 1617 1717 1817

1518 1618 1718 1818


1519 1619 1719 1819

1520 1620 1720 1820

Example: When the " Cd. 16 Inching


movement amount" is set as
"1.0 m", the buffer memory
stores "10".

Set with a decimal.


Actual value Cd.17 JOG speed

Conversion into an integer value


Unit conversion table ( Cd.17 )

10n
Setting value
(Decimal)

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Example: When the " Cd. 17 JOG


speed" is set as "20000.00mm
/min", the buffer memory
stores "2000000".

Set with a decimal.

Setting
value

Interruption request continuous operation


1: Interrupts continuous operation control
or continuous path control.

The QD75 resets the value to "0" automatically when the continuous
control interruption request is processed.
(This indicates the completion of continuous operation interruption request.)

5 - 149

5 DATA USED FOR POSITIONING CONTROL

Setting item

Cd.19 OPR request flag OFF

request

MELSEC-Q

Setting details

The PLC program can use this data item to forcibly turn the OPR request flag

from ON to OFF.

This data item determines the factor by which the number of pulses from the

Cd.20 Manual pulse generator 1

pulse input magnification

Cd.21 Manual pulse generator

enable flag

manual pulse generator is magnified.


Value "0"
: read as "1".
Value "101" or less: read as "100".

This data item enables or disables operations using a manual pulse generator.

When changing the " Md.35 Torque limit stored value", use this data item to

Cd.22 New torque value

specify a new torque limit stored value.


Set a value within the allowable range of the " Pr.17 Torque limit setting value".

5 - 150

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting
value

1
OPR request flag OFF request
1: Turns the "OPR request flag"
from ON to OFF.

1521 1621 1721 1821

1522 1622 1722 1822


1523 1623 1723 1823

1524 1624 1724 1824

1525 1625 1725 1825

The QD75 resets the value to "0" automatically when the OPR
request flag is turned OFF.
(This indicates the completion of OPR request flag OFF request.)

Set with a decimal.

Setting value

K
Manul pulse generator
1 pulse input
magnification
1 to 100

Set with a decimal.

Setting value

K
Manual pulse generator enable flag
0: Disable manual pulse generator operation.
1: Enable manual pulse generator operation.

Set with a decimal.

Setting value

Torque change value

1 to Pr.17 Torque limit setting value

5 - 151

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

During the speed control stage of the speed-position switching control (INC

Cd.23 Speed-position switching

control movement amount


change register

mode), it is possible to change the specification of the movement amount during


the position control stage. For that, use this data item to specify a new movement
amount.
The new movement amount has to be set during the speed control stage of the
speed-position switching control (INC mode).
The value is reset to "0" when the next operation starts.
Set a value within the following range:
Pr.1

Setting range

Cd.24 Speed-position switching

enable flag

mm
(10-1 m)

inch
(10-5 inch)

0 to
2147483647

0 to
2147483647

degree
(10-5 degree)
0 to
2147483647

PLS
(PLS)
0 to
2147483647

Set whether the external control signal (external command signal [CHG]: "speed-

position, position-speed switching request" is selected) is enabled or not.

During the position control stage of the position-speed switching control, it is

possible to change the specification of the speed during the speed control stage.
For that, use this data item to specify a new speed.
The new speed has to be set during the position control stage of the positionspeed switching control.

The value is reset to "0" when the next operation starts.


Cd.25 Position-speed switching

control speed change register Set a value within the following range:
Pr.1

Setting range

mm
-2
( 10 mm/min)
0 to
2000000000

5 - 152

inch
degree
-3
-3
( 10 inch/min) ( 10 degree/min)
0 to
2000000000

0 to
2000000000

PLS
(PLS/s)
0 to 10000000

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.


Actual value

Cd.23 Speed-position switching


control movement amount
change register
Conversion into an integer value
Unit conversion table ( Cd.23 )

10
Setting value
(Decimal)

Unit

-1

-5

inch

-5

degree

PLS

1526 1626 1726 1826


1527 1627 1727 1827

1528 1628 1728 1828

1530 1630 1730 1830


1531 1631 1731 1831

Example: If " Cd. 23 Speed-position


switching control movement
amount change register" is set
as "20000.0 m", the buffer
memory stores "200000".

Set with a decimal.

Setting
value

K
Speed-position switching enable flag
0: Speed control will not be taken over
by position control even when the
external command signal comes ON.
1: Speed control will be taken over by
position control when the external
command signal comes ON.

Set with a decimal.


Actual value

Cd.25 Position-speed switching


control speed change
register
Conversion into an integer value
Unit conversion table ( Cd.25 )

10n
Setting value
(Decimal)

Unit

-2
-3

mm/min
inch/min

-3

degree/min

PLS/s

Example: If " Cd. 25 Position-speed


switching control speed
change register" is set
as "2000.00 mm/min", the
buffer memory stores "200000".

5 - 153

5 DATA USED FOR POSITIONING CONTROL

Setting item

Cd.26 Position-speed switching

control enable flag

MELSEC-Q

Setting details

Set whether the external control signal (external command signal [CHG]: "speed-

position, position-speed switching request" is selected) is enabled or not.

When changing the target position during a positioning operation, use this data

item to specify a new positioning address.


Set a value within the following range:

Pr.1
Cd.27 Target position change value

(New address)

mm
(10-1 m)

inch
(10-5 inch)

degree
(10-5 degree)

PLS
(PLS)

ABS

-2147483648 -2147483648
to
to
0 to 35999999
+2147483647 +2147483647

-2147483648
to
+2147483647

INC

-2147483648 -2147483648 -2147483648 -2147483648


to
to
to
to
+2147483647 +2147483647 +2147483647 +2147483647

When changing the target position during a positioning operation, use this data

item to specify a new speed.


The speed will not change if "0" is set.
Set a value within the following range:

Cd.28 Target position change value

(New speed)

Pr.1

Setting range

Cd.29 Target position change

request flag

mm
-2
( 10 mm/min)
0 to
2000000000

inch
degree
-3
-3
( 10 inch/min) ( 10 degree/min)
0 to
2000000000

0 to
2000000000

PLS
(PLS/s)
0 to 10000000

Requests a change in the target position during a positioning operation.

5 - 154

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting value

K
Position-speed switching
enable flag
0: Position control will not be taken
over by speed control even when the
external command signal comes ON.
1: Position control will be taken
over by speed control when the
external command signal comes ON.

1532 1632 1732 1832

1534 1634 1734 1834


1535 1635 1735 1835

1536 1636 1736 1836


1537 1637 1737 1837

1538 1638 1738 1838

Set with a decimal.


Actual value

Cd. 27 Target position change value (address)


Cd. 28 Target position change value (speed)
Conversion into an integer value
Unit conversion table ( Cd.27 )

10n
Setting value
(Decimal)

Unit

-1

-5

inch

-5

degree

PLS

Unit conversion table ( Cd.28 )

Example: If " Cd. 28 Target position change


value (speed) is set as "10000.00
mm/min", the buffer memory stores
"1000000".

Unit

-2

mm/min

-3

inch/min

-3

degree/min

PLS/s

Set with a decimal.

Setting
value

1
Target position change request flag
1: Requests a change in the target position

The QD75 resets the value to "0" automatically


when the new target position value has been written.
(This indicates the completion of write operation.)

5 - 155

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

Cd.30 Simultaneous starting axis

start data No. (axis 1 start


data No.)

Cd.31 Simultaneous starting axis

start data No. (axis 2 start


data No.)

Use these data items to specify a start data No. for each axis that has to start

simultaneously.
Cd.32 Simultaneous starting axis

Set "0" to any axis that should not start simultaneously.

start data No. (axis 3 start


data No.)

Cd.33 Simultaneous starting axis

start data No. (axis 4 start


data No.)

Cd.34 Step mode

Cd.35 Step valid flag

To perform a step operation, use this data item to specify the units by which the

stepping should be performed.

This data item validates or invalidates step operations.

5 - 156

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

1540 1640 1740 1840

1541 1641 1741 1841

1542 1642 1742 1842

1543 1643 1743 1843

1544 1644 1744 1844

1545 1645 1745 1845

Set with a decimal.

Setting
value

K
Cd.30 to Cd.33
Simultaneous starting
axis start data No.:
1 to 600

Set with a decimal.

Setting
value

K
Step mode
0: Stepping by deceleration units
1: Stepping by data No. units

Set with a decimal.

Setting
value

K
Step valid flag
0: Invalidates step operations
1: Validates step operations

5 - 157

5 DATA USED FOR POSITIONING CONTROL

Setting item

Cd.36 Step start information

MELSEC-Q

Setting details

During a step operation, this data item determines whether the operation is

continued or restarted.

Cd.37 Skip command

To skip the current positioning operation, set "1" in this data item.

Cd.38 Teaching data selection

This data item specifies the teaching result write destination.

Cd.39 Teaching positioning data No.

This data item specifies data to be produced by teaching.


If a value between 1 and 600 is set, a teaching operation is done.
The value is cleared to "0" when the QD75 is initialized, when a teaching

operation completes, and when a illegal value (601 or higher) is entered.

Cd.40 ABS direction in degrees

This data item specifies the ABS moving direction carrying out the position control

when "degree" is selected as the unit.

5 - 158

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting
value

K
Step start information
1: Continues step opration
2: Restarts operation

1546 1646 1746 1846

1547 1647 1747 1847

1548 1648 1748 1848

1549 1649 1749 1849

1550 1650 1750 1850

The QD75 resets the value to "0" automatically


when processing of the step start request completes.

Set with a decimal.

Setting
value

1
Skip request
1: Issues a skip request to have
the machine decelerate, stop,
and then start the next positioning
operation.

The QD75 resets the value to "0" automatically


when processing of the skip request completes.

Set with a decimal.

Setting
value

K
Teaching data selection
0: Takes the current feed value as a positioning
address.
1: Takes the current feed value as an arc data.

Set with a decimal.

Setting value

K
Teaching
positioning
data No.
1 to 600

Set with a decimal.

Setting
value

K
ABS direction in degrees
0: Takes a shortcut.
(Specified direction ignored.)
1: ABS circular right
2: ABS circular left

5 - 159

5 DATA USED FOR POSITIONING CONTROL

Setting item

MELSEC-Q

Setting details

Turns OFF each axis servo.

Cd.100 Servo OFF command

POINT

When you want to turn ON the servo for two to four axes with only the servo for
one axis turned OFF, write "1" to storage buffer memory address 1551 and then
turn ON all axis servo ON (Y1) signal.

Sets the torque output value.


POINT

If the " Cd.101 Torque output setting value" is "0", the " Pr.17 Torque limit

setting value" will be its value.


If a value beside "0" is set in the " Cd.101 Torque output setting value", the

torque generated by the servomotor will be limited by that value.


Cd.101 Torque output setting value

The " Pr.17 Torque limit setting value" of the servo adjustment parameter

torque output setting value becomes effective at the PLC ready signal rising
edge.
The " Cd.101 Torque output setting value" (refer to the start) axis control data

can be changed at all times. Therefore in the " Cd.101 Torque output setting
value" is used when you must change.
(Refer to Section 12.5.4 "Torque change function ".)

Reads a servo parameter from the servo amplifier to the buffer memory.

Cd.102 Servo amplifier data read

(Load inertia ratio/Positional control gain 1, 2/Speed control gain 1, 2/Speed


integration compensation)

5 - 160

5 DATA USED FOR POSITIONING CONTROL

MELSEC-Q

Default
value

Setting value

Storage buffer
memory address
Axis 1 Axis 2 Axis 3 Axis 4

Set with a decimal.

Setting
value

K
Servo OFF command
0: Servo ON
1: Servo OFF

1551 1651 1751 1851

1552 1652 1752 1852

1553 1653 1753 1853

When all axis servo ON is valid.

Set with a decimal.

Setting
value

K
Torque output setting
0 to 500

Set with a decimal.

Setting
value

K
Servo amplifier read request
0: Servo amplifier read complete
1: Servo amplifier read request

5 - 161

5 DATA USED FOR POSITIONING CONTROL

MEMO

5 - 162

MELSEC-Q

Chapter 6 PLC Program Used for Positioning


Control

6
The programs required to carry out positioning control with the QD75 are explained
in this chapter.
The PLC program required for control is created allowing for the "start conditions",
"start time chart", "device settings" and general control configuration. (The parameters,
positioning data, block start data and condition data, etc., must be set in the QD75
according to the control to be executed, and program for setting the control data or a
program for starting the various control must be created.)
The first half of this chapter explains the program configuration of general control, and
the latter half explains the program details. Create the required program while referring
to the various control details explained in Section 2, and to Chapter 5 "Data used for
positioning control".

6.1 Precautions for creating program ...............................................................................6- 2


6.2 List of devices used .....................................................................................................6- 5
6.3 Creating a program .....................................................................................................6- 15
6.3.1 General configuration of program .................................................................6- 15
6.3.2 Positioning control operation program ..........................................................6- 16
6.4 Positioning program examples................................................................................... 6- 20
6.5 Program details .......................................................................................................... 6- 53
6.5.1 Initialization program..................................................................................... 6- 53
6.5.2 Start details setting program......................................................................... 6- 54
6.5.3 Start program ................................................................................................ 6- 56
6.5.4 Continuous operation interrupt program ...................................................... 6- 65
6.5.5 Restart program ............................................................................................ 6- 67
6.5.6 Stop program ................................................................................................ 6- 70

6-1

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.1 Precautions for creating program


The common precautions to be taken when writing data from the PLC CPU to the
QD75 buffer memory are described below.

(1) Reading/writing the data


Setting the data explained in this chapter (various parameters, positioning data,
block start data) should be set using GX Configurator-QP.
When set with the PLC program, many PLC programs and devices must be
used. This will not only complicate the program, but will also increase the scan
time.
When rewriting the positioning data during continuous path control or continuous
positioning control, rewrite the data four positioning data items before the actual
execution. If the positioning data is not rewritten before the positioning data four
items earlier is executed, the process will be carried out as if the data was not
rewritten.

(2) Restrictions to speed change execution interval


Provide an interval of 100ms or more when changing the speed with the QD75.

(3) Process during overrun


Overrun is prevented by the setting of the upper and lower stroke limits with the
detail parameter 1.
However, this applies only when the QD75 is operating correctly.
It is recommended to create an external circuit including a boundary limit switch
to ensure the whole system safety as follows: the external circuit powers OFF
the motor when the boundary limit switch operates.

6-2

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(4) System configuration


Unless particularly designated, the PLC program for the following system is
shown in this chapter and subsequent.
Refer to Section 6.2 for the application of the devices to be used.

power supply module

Q35B
Q
25
H
C
P
U

Q
D
75
M
4

Q
X
41

Q
X
40

00
to
1F

X20
to
X3F

X40
to
X4F
X40 to X4F

Extenal
devices

X20 to X3F

Servo
amplifier

Servomotor

(5) Control unit


In the program, the unit of "0 (mm), 2 (degree)" is set for the basic parameter 1.

(6) Communication with QD75


There are two methods for communication with QD75 using the PLC program: a
method using an "intelligent function device" and a method using a FROM/TO
command.
In the PLC program in this chapter and subsequent, the program example using
the "intelligent function device" is shown without using an FROM/TO command
for communication with QD75.
When using the FROM/TO command for communication with QD75, change the
circuit incorporating the "intelligent function device" as follows.
(a) When the circuit uses the "intelligent function device" on the destination (D)
side of a MOV command, change the command to a TO command.
Intelligent function device

K1

U0\
G1505

K1

K1

X21
0

MOVP

X21
0

TOP

6-3

H0

K1505

Designated
value
at U0

Designated
value
at G1505

Number of
write data (1)

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(b) When the circuit uses the "intelligent function device" on the source(s) side
and the destination (D) side of a MOV command, change the command to a
FROM command and a TO command.
X15

X0C

MOVP

U0\
G826

U6\
G1
Set the
same device.

X15

X0C

FROMP H0

K826

D100

K1

TOP

K1

D100

K1

H6

(c) When the circuit uses the "intelligent function device" for a COMPARISON
command, change the command to a FROM command and a
COMPARISON command.
M0
0

U0\
G1521

K0

RST

M0

D102

K1

RST

M0

M0
FROMP H0

0
=

D102

K0

K1521

Data read out

(d) When the circuit uses the "intelligent function device" for a WAND command,
change the command to a FROM command and a WAND command.
M2

U0\
WANDP G817

H8

D0

D101

K1

M2
0

FROMP H0

K817

WANDP D101

Data read out


H8
D0

REMARK
Refer to QCPU (Q mode) User's Manual (Functions and Programs Basic Part) for
the intelligent function devices.
Refer to QCPU (Q mode) Programming Manual (Common Commands Part) for
detail commands used in those programs shown in this chapter and subsequent.

6-4

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.2 List of devices used


In the PLC programs shown in this chapter and subsequent, the application of the
devices used are as follows.
The I/O numbers for QD75 indicate those when QD75 is mounted in the 0-slot of the
main base.
If it is mounted in the slot other than the 0-slot of the main base, change the I/O
number to that for the position where QD75 was installed.
In addition, change the external inputs, external outputs, internal relays, data resisters,
and timers according to the system used.

(1) Inputs/outputs, external inputs/external outputs, and internal relays


of QD75
Device
name

Device
X0

QD75 READY signal

X1
X4
Input

Application

Axis 1 Axis 2 Axis 3 Axis 4

X5

Details when ON
Preparation completed

Synchronization flag

QD75 buffer memory accessible

X6

X7

M code ON signal

M code outputting

X8

X9

XA

XB

Error detection signal

Error detected

XC

XD

XE

XF

BUSY signal

BUSY (operating)

Inputs/

X10

X11

X12

X13 Start complete signal

Start completed

outputs

X14

X15

X16

X17 Positioning complete signal

Positioning completed

of

Y0

QD75

Y1
Y4
Output

External
input
(command)

Y5

PLC READY signal

PLC CPU preparation completed

All axis servo ON signal

All axis servo ON signal

Y6

Y7

Axis stop signal

Requesting stop

Y8

YA

YC

YE

Forward run JOG start signal

Starting forward run JOG

Y9

YB

YD

YF

Reverse run JOG start signal

Starting reverse run JOG

Y10

Y11

Y12

Y13 Positioning start signal

Requesting start

Y14

Y15

Y16

Y17 Execution prohibition request

Execution prohibition

X20

OPR request OFF command

Commanding OPR request OFF

X21

External command valid command

Commanding external command valid


setting

X22

External command invalid command

Commanding external command


invalid

X23

Machine OPR command

Commanding machine OPR

X24

Fast OPR command

Commanding fast OPR

X25

Positioning start command

Commanding positioning start

Speed-position switching operation


command

Commanding speed-position switching


operation

X27

Speed-position switching enable


command

Commanding speed-position switching


enable command

X28

Speed-position switching prohibit


command

Commanding speed-position switching


prohibit

X29

Movement amount change command

Commanding movement amount


change

X2A

High-level positioning control start


command

Commanding high-level positioning


control start

X2B

Positioning start command (dedicated


Commanding positioning start
instruction)

X26

6-5

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device
Axis 1 Axis 2 Axis 3 Axis 4

Details when ON

X2C

M code OFF command

Commanding M code OFF

X2D

JOG operation speed setting


command

X2E

Forward run JOG/inching command

X2F

Reverse run JOG/inching command

Commanding JOG operation speed


setting
Commanding forward run JOG/inching
operation
Commanding reverse run JOG/inching
operation
Commanding manual pulse generator
operation enable
Commanding manual pulse generator
operation disable

Manual pulse generator operation


enable command
Manual pulse generator operation
disable command

X30
X31

Speed change command

Commanding speed change

Override command

Commanding override

Acceleration/deceleration time change


command
Acceleration/deceleration time change
disable command

Commanding acceleration/deceleration
time change
Commanding acceleration/deceleration
time change disable

X36

Torque change command

Commanding torque change

X37

Step operation command

Commanding step operation

X38

Skip operation command

Commanding skip operation

X39

Teaching command

Commanding teaching

X3A

Continuous operation interrupt


command

Commanding continuous operation


interrupt command

X32

X33
X34
X35

External
input
(command)

Application

MELSEC-Q

Restart command

Commanding restart

X3C

Parameter initialization command

Commanding parameter initialization

X3D

Flash ROM write command

Commanding flash ROM write

Error reset command

Commanding error reset

X3B

X3E

Stop command

Commanding stop

Position-speed switching operation


command
Position-speed switching enable
command
Position-speed switching prohibit
command

Position-speed switching operation


command
Position-speed switching enable
command
Position-speed switching prohibit
command

X43

Speed change command

Speed change command

X44

Inching movement amount setting


command

Inching movement amount setting


command

Target position change command

Target position change command

Step start information command

Step start information command

X47

Positioning start command k10

Positioning start command k10

X48

Override initialization value command Override initialization value command

X3F
X40
X41
X42

X45
X46

X49

Servo parameter read

Servo parameter read

X4A

Servo parameter write

Servo parameter write

X4B

PLC READY ON

PLC READY ON

X4D

For unit (degree)

For unit (degree)

X4E

Positioning start command (Y start)

Positioning start command being given

X4F

All axis servo ON command

All axis servo ON command

6-6

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device

Details when ON

M0

OPR request OFF command

Commanding OPR request OFF

M1

OPR request OFF command pulse

OPR request OFF commanded

M2

OPR request OFF command storage OPR request OFF command held

M3

Fast OPR command

Commanding fast OPR

M4

Fast OPR command storage

Fast OPR command held

M5

Positioning start command pulse

Positioning start commanded

M6

Positioning start command storage

Positioning start command held

M7

In-JOG/Inching operation flag

In-JOG/Inching operation flag

M8

Manual pulse generator operation


enable command

Commanding manual pulse generator


operation enable

M9

Manual pulse generator operating flag Manual pulse generator operating flag

M10

Manual pulse generator operation


disable command

Commanding manual pulse generator


operation disable

Speed change command pulse

Speed change commanded

M11

M12

Internal relay

Application

Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Speed change command storage

Speed change command held

M13

Override command

Requesting override

M14

Acceleration/deceleration time change Requesting acceleration/deceleration


command
time change

M15

Torque change command

Requesting torque change

M16

Step operation command pulse

Step operation commanded

M17

Skip command pulse

Skip commanded

M18

Skip command storage

Skip command held

M19

Teaching command pulse

Teaching commanded

M20

Teaching command storage

Teaching command held

M21

Continuous operation interrupt


command

Requesting continuous operation


interrupt

M22

Restart command

Requesting restart

M23

Restart command storage

Restart command held

M24

Parameter initialization command


pulse

Parameter initialization commanded

M25

Parameter initialization command


storage

Parameter initialization command held

M26

Flash ROM write command pulse

Flash ROM write commanded

M27

Flash ROM write command storage

Flash ROM write command held

M28

Error reset

Error reset completed

M29

Stop command pulse

Stop commanded

M30

Target position change command


pulse

Target position change commanded

Target position change command


storage

Target position change command held

M32

PSTRT1 instruction complete device

PSTRT1 instruction completed

M33

PSTRT1 instruction error complete


device

PSTRT1 instruction error completed

M31

6-7

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device

Application

Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Details when ON

M34

TEACH1 instruction complete device

TEACH1 instruction completed

M35

TEACH1 instruction error complete


device

TEACH1 instruction error completed

M36

PINIT instruction complete device

PINIT instruction completed

M37

PINIT instruction error complete device

PINIT instruction error completed

M38

PFWRT instruction complete device

PFWRT instruction completed

PFWRT instruction error complete


device

PFWRT instruction error completed

Internal relay M39

M40

Override initialization value

Override initialization value

M41

Servo parameter read

Servo parameter read

M42

Unused

M50

Parameter setting complete device

M54

ERRD complete device

ERRD completed

M56

ERRCLR complete device

ERRCLR completed

Parameter setting completed

(2) Data resisters and timers


Device
name

Device

Application

Axis 1 Axis 2 Axis 3 Axis 4

Details of storage

D0

OPR request flag

( Md.31 Status: b3)

D1

Speed (low-order 16 bits)

D2

Speed (high-order 16 bits)

( Cd.25 Position-speed switching


control speed change resister)

D3

Movement amount (low-order 16 bits)

D4

Movement amount (high-order 16 bits)

( Cd.23 Speed-position switching


control movement amount change
resister)

D5

Inching movement amount

( Cd.16 Inching movement amount)

D6

JOG operation speed (low-order 16 bits)

D7

JOG operation speed (high-order 16


bits)

Data register

( Cd.17 JOG operation speed)

D8

Manual pulse generator 1 pulse input


magnification (low-order)

D9

Manual pulse generator 1 pulse input


magnification (high-order)

pulse input magnification)

D10

Manual pulse generator operation


enable

( Cd.21 Manual pulse generator


enable flag)

D11

Speed change value (low-order 16 bits)

D12

Speed change value (high-order 16 bits)

D13

Speed change request

( Cd.15 Speed change request)

D14

Override value

( Cd.13 Positioning operation speed


override value)

6-8

( Cd.20 Manual pulse generator 1

( Cd.14 New speed value)

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Data register

Device

Application

Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Details of storage

D15

Acceleration time setting


(low-order 16 bits)

D16

Acceleration time setting


(high-order 16 bits)

D17

Deceleration time setting


(low-order 16 bits)

D18

Deceleration time setting


(high-order 16 bits)

D19

Acceleration/deceleration time change


enable

( Cd.12 Acceleration/deceleration
time change enable/disable selection
in speed change)

D20

Step valid flag

( Cd.35 Step valid flag)

D21

Step mode

( Cd.34 Step mode)

( Cd.10 New acceleration time


value)

( Cd.11 New deceleration time


value)

D22

Step start information

D23

Target position (low-order 16 bits)

( Cd.27 New target position value

D24

Target position (high-order 16 bits)

(address))

D25

Target speed (low-order 16 bits)

D26

Target speed (high-order 16 bits)

( Cd.28 New target position value


(speed))

( Cd.29 New target position change


value flag)

D27

Target position change request

D28

Unused

D29

Unused

D30

PSTRT1 instruction control data

D31

Completion status

D32

Start number

D33

TEACH1 instruction control data

D34

Completion status

D35

Teaching data

D36

Positioning data No.

D37

PINIT instruction control data

D38

Completion status

D39

PFWRT instruction control data

D40

Completion status

D50

Unit setting

( Pr.1 Unit setting)

D51

Unit magnification

( Pr.4 Unit magnification)

6-9

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device

Application

Axis 1 Axis 2 Axis 3 Axis 4


D52

No. of pulses per rotation


(low-order 16 bits)

D53

No. of pulses per rotation


(high-order 16 bits)

D54

Movement amount per rotation


(low-order 16 bits)

D55

Movement amount per rotation


(high-order 16 bits)

D56

Bias speed at start (low-order 16 bits)

D57

Bias speed at start (high-order 16 bits)

D68

Point 1 (shape, start No.)

D69

Point 2 (shape, start No.)

D70
D71
D72
D73
D74
D75
Data register D76
D77

Block start data (Block 0)

Device
name

MELSEC-Q

Point 3 (shape, start No.)


Point 4 (shape, start No.)

Details of storage

( Pr.2 No. of pulses per rotation)

( Pr.3 Movement amount per


rotation)
( Pr.7 Bias speed at start)

( Da.11 Shape)

Point 5 (shape, start No.)

( Da.12 Start data No.)

Point 1 (special start instruction)

( Da.13 Special start instruction)

Point 2 (special start instruction)

( Da.14 Parameter)

Point 3 (special start instruction)


Point 4 (special start instruction)
Point 5 (special start instruction)

D78

Torque change value

D79

Error code

( Md.23 Bias speed at start)

D80

Servo series

( Pr.101 Bias speed at start)

D81

Absolute position system valid/invalid

( Pr.101 Bias speed at start)

D82

Motor capacity

( Pr.104 Bias speed at start)

D85

Return home position method

( Pr.43 Bias speed at start)

D100

Positioning identifier

D101

M code

Data No.1
( Da.1 Operation pattern)

D102

Dwell time

( Da.2 Control system)

D103

Unused

( Da.3 Acceleration time No.)

D104

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D105

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D106

Positioning address (low-order 16 bits)

( Da.6 Positioning address/


movement amount)

6 - 10

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device
D107

Details of storage

D111

Positioning address (high-order 16 bits) ( Da.7 Circular interpolation address)


Circular interpolation address
( Da.8 Command speed)
(low-order 16 bits)
( Da.9 Dwell time)
Circular interpolation address
( Da.10 M code)
(high-order 16 bits)
Data No.2
Positioning identifier
( Da.1 Operation pattern)
M code

D112

Dwell time

( Da.2 Control system)

D113

Unused

( Da.3 Acceleration time No.)

D114

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D115

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D116

Positioning address (low-order 16 bits)

D108
D109
D110

( Da.6 Positioning address/


movement amount)
Positioning address (high-order 16 bits)
( Da.7 Circular interpolation address)
Circular interpolation address
(low-order 16 bits)
( Da.8 Command speed)

D117
D118

Circular interpolation address


(high-order 16 bits)

D119

( Da.9 Dwell time)

D121

M code

( Da.10 M code)
Data No.3
( Da.1 Operation pattern)

D122

Dwell time

( Da.2 Control system)

D123

Unused

( Da.3 Acceleration time No.)

D124

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D120

Positioning identifier

D125
Data register

Application

Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

D126
D127
D128
D129

Positioning address (low-order 16 bits)

( Da.6 Positioning address/


movement amount)
Positioning address (high-order 16 bits)
( Da.7 Circular interpolation address)
Circular interpolation address
(low-order 16 bits)
( Da.8 Command speed)
Circular interpolation address
(high-order 16 bits)

( Da.9 Dwell time)

D130

Positioning identifier

D131

M code

( Da.10 M code)
Data No.4
( Da.1 Operation pattern)

D132

Dwell time

( Da.2 Control system)

D133

Unused

( Da.3 Acceleration time No.)

D134

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D135

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D136

Positioning address (low-order 16 bits)

D137
D138
D139

( Da.6 Positioning address/


movement amount)
Positioning address (high-order 16 bits)
( Da.7 Circular interpolation address)
Circular interpolation address
(low-order 16 bits)
( Da.8 Command speed)
Circular interpolation address
(high-order 16 bits)

( Da.9 Dwell time)

D140

Positioning identifier

D141

M code

( Da.10 M code)
Data No.5
( Da.1 Operation pattern)

D142

Dwell time

( Da.2 Control system)

D143

Unused

( Da.3 Acceleration time No.)

6 - 11

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device

Application

Axis 1 Axis 2 Axis 3 Axis 4


D144

MELSEC-Q

Details of storage

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D145

Command speed (low-order 16 bits)

( Da.5 Axis to be interpolated)

D146

Positioning address (low-order 16 bits)

D151

( Da.7 Circular interpolation address)


Positioning address (high-order 16 bits) ( Da.8 Command speed)
Circular interpolation address
( Da.9 Dwell time)
(low-order 16 bits)
( Da.10 M code)
Circular interpolation address
(high-order 16 bits)
Data No.6
Positioning identifier
( Da.1 Operation pattern)
M code

D152

Dwell time

( Da.2 Control system)

D153

Unused

( Da.3 Acceleration time No.)

D154

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D155

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D156

Positioning address (low-order 16 bits)

D157

Positioning address (high-order 16 bits)

D158

Circular interpolation address


(low-order 16 bits)

( Da.6 Positioning address/


movement amount)
Da.7
(
Circular interpolation address)

D159

Circular interpolation address


(high-order 16 bits)

( Da.9 Dwell time)

Positioning identifier

D147
D148
D149
D150

( Da.8 Command speed)

( Da.10 M code)

M code

Data No10
( Da.1 Operation pattern)

Dwell time

( Da.2 Control system)

D193

Unused

( Da.3 Acceleration time No.)

D194

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D195

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D196

Positioning address (low-order 16 bits)

D197

Positioning address (high-order 16 bits)

D198

Circular interpolation address


(low-order 16 bits)

( Da.6 Positioning address/


movement amount)
( Da.7 Circular interpolation address)

D199

Circular interpolation address


(high-order 16 bits)

( Da.9 Dwell time)

Positioning identifier

D190
D191
Data register D192

( Da.8 Command speed)

( Da.10 M code)

D201

M code

Data No11
( Da.1 Operation pattern)

D202

Dwell time

( Da.2 Control system)

D203

Unused

( Da.3 Acceleration time No.)

D204

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D205

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D206

Positioning address (low-order 16 bits)

D200

D207
D208

D209

( Da.6 Positioning address/


movement amount)
Positioning address (high-order 16 bits)
( Da.7 Circular interpolation address)
Circular interpolation address
(low-order 16 bits)
( Da.8 Command speed)
Circular interpolation address
(high-order 16 bits)

6 - 12

( Da.9 Dwell time)


( Da.10 M code)

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device

Details of storage

D241

M code

Data No.15
( Da.1 Operation pattern)

D242

Dwell time

( Da.2 Control system)

D243

Unused

( Da.3 Acceleration time No.)

D244

Command speed (low-order 16 bits)

( Da.4 Deceleration time No.)

D245

Command speed (high-order 16 bits)

( Da.5 Axis to be interpolated)

D246

Positioning address (low-order 16 bits)

( Da.6 Positioning address/


movement amount)
( Da.7 Circular interpolation address)

D240

Data register D247

Timer

Application

Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Positioning identifier

Positioning address (high-order 16 bits)

D248

Circular interpolation address


(low-order 16 bits)

D249

Circular interpolation address


(high-order 16 bits)

( Da.8 Command speed)


( Da.9 Dwell time)
( Da.10 M code)

SD1026

Day, hour data

SD1026

Minute, second data

T0
T1

PLC READY signal OFF confirmation


PLC READY signal OFF confirmation

6 - 13

PLC READY signal OFF

6 PLC PROGRAM USED FOR POSITIONING CONTROL

Device
name

Device

Details of storage

U0\G806

Error code

( Md.23 Axis error No.)

U0\G809

Axis operation status

( Md.26 Axis operation status)

U0\G817

Status

( Md.31 Status)

U0\G1500

Positioning start No.

( Cd.3 Positioning start No.)

U0\G1502

Axis error reset

( Cd.5 Axis error reset)

U0\G1503

Restart command

( Cd.6 Restart command)

U0\G1504

M code OFF request (Buffer memory)

( Cd.7 M code OFF request)

U0\G1505

External command valid

( Cd.8 External command valid)

U0\G1513

Positioning operation speed override

( Cd.13 Positioning operation speed


override)

U0\G1516

Speed change request

( Cd.15 Speed change request)

U0\G1517

Inching movement amount

( Cd.16 Inching movement amount)

U0\G1520
Code

Application

MELSEC-Q

Interruption request during continuous


operation

( Cd.18 Interruption request during


continuous operation)

U0\G1521

OPR request flag OFF request

( Cd.19 OPR request flag OFF


request)

U0\G1524

Manual pulse generator enable flag

( Cd.21 Manual pulse generator


enable flag)
( Cd.23 Speed-position switching
control movement amount
change register)

U0\G1526

Speed-position switching control


movement amount change register

U0\G1528

Speed-position switching control enable ( Cd.24 Speed-position switching


flag
control enable flag)

U0\G1530

Position-speed switching control speed


change register

U0\G1532

Position-speed switching control enable ( Cd.26 Position-speed switching


flag
control enable flag)

( Cd.25 Position-speed switching


control speed change
register)

U0\G1538

Target position change request flag

( Cd.29 Target position change


request flag)

U0\G1545

Step valid flag

( Cd.35 Step valid flag)

U0\G1547

Skip command

( Cd.37 Skip command)

6 - 14

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.3 Creating a program


The "positioning control operation program" actually used is explained in this chapter.
The functions and programs explained in Section 2 are assembled into the "positioning
control operation program" explained here. (To monitor the control, add the required
monitor program that matches the system. Refer to Section 5.6 "List of monitor data"
for details on the monitor items.)

6.3.1 General configuration of program


The general configuration of the "positioning control operation program" is shown
below.
Start of program creation

Parameter and
data are...

Set using the PLC program

Set using GX
Configurator-QP

Parameter and data setting program

Servo parameter

Initialization program

Start details setting program

Program for carrying out initialization

Program required to carry out "OPR control",


"major positioning control" and "high-level positioning control"

Start program

JOG operation program

Program required to carry out "manual control"

Inching operation program

Manual pulse generator


operation program

Sub program

Stop program

Program required for


"sub functions" and "common functions"

Program for stopping control

Completion of program
creation

6 - 15

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.3.2 Positioning control operation program


The various programs that configure the "positioning control operation program" are
shown below. When creating the program, refer to the explanation of each program
and Section 6.4 "Positioning program examples", and create an operation program that
matches the positioning system. (Numbers are assigned to the following programs.
Configuring the program in the order of these numbers is recommended.)
Start of program creation

Parameter and
data are...

Set using GX
Configurator-QP

Set using PLC program


(TO command)
Parameter and data
setting program

No.1
Parameter setting program
When not carrying out "OPR
control", the OPR parameters
do not need to be set.

No.2
Positioning data setting program

No.3
Block start data setting program

No.4
Servo parameter

Continued on next page

6 - 16

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Continued from previous page

Initialization program

Not carried out

OPR is...

No.5
OPR request OFF program

Carried out

No.6

No.7

External command function valid


setting program

Refer to Section 6.5.1

PLC READY signal [Y0] ON


program

Required

All axis servo ON [Y1] program

Required

No.8

Absolute system ?

No

Yes

OPR uncomplte ?

No

Yes

No.29
Error reset program

Continued on next page

6 - 17

Refer to Section 6.5.1

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Continued from previous page


Start details setting program

No.9

Positioning start No.


setting program

Program required to carry out


"OPR control"
"Major positioning control"
"High-level positioning control"

Refer to Section 6.5.2

Start program

No.10
Positioning start program

Refer to Section 6.5.3

No.11

Program to reset the start


signal and turn the M code
ON signal OFF

M code OFF program

JOG operation program

No.12
Refer to Section 11.2.4

JOG operation program


No.14

Inching operation program

No.13
Refer to Section 11.3.4

Inching operation program


No.14

Manual pulse generator


operation program

No.15

Manual pulse generator


operation program

Refer to Section 11.4.4

Continued on next page

6 - 18

Program required to carry out


"manual control"

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Continued from previous page


Sub program

No.16

No.17

No.18

No.19

No.20

No.21

No.22

No.23

No.24

No.25

No.26

No.27

No.28

No.29

Program added according to control details.


(Create as required.)
Speed change program

Override program

Refer to Section 12.5.1

Refer to Section 12.5.2

Acceleration/deceleration time
change program

Refer to Section 12.5.3

Torque change program

Refer to Section 12.5.4

Step operation program

Refer to Section 12.7.1

Skip program

Refer to Section12.7.2

Teaching program

Refer to Section 12.7.4

Continuous operation interrupt program

Refer to Section 6.5.4

Target position change program

Refer to Section 12.7.5

Restart program

Refer to Section 6.5.5

Parameter initialization program

Refer to Section 13.2

Flash ROM write program

Refer to Section 13.3

Servo parameter read program

Error reset program

The servo parameter read


it from servo amplifier to
buffer memory
Program required to
reset errors

Stop program
Program used to stop control
No.30
Stop program

Refer to Section 6.5.6

End of program creation

6 - 19

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.4 Positioning program examples


An example of the "Axis 1" positioning program is given in this section.
[No. 1] to [No. 3] parameter and data setting program
When setting the parameters or data with the PLC program, set them in the QD75 using the
TO command from the PLC CPU. (Carry out the settings while the PLC READY signal [Y0] is
OFF.)
When setting the parameters or data with GX Configurator-QP, the [No. 1] to [No. 3] program
is not necessary.

6 - 20

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 21

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 22

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 23

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 24

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 25

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 26

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 27

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 28

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 29

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 30

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 31

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 32

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 33

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 34

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 35

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 36

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 37

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 38

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 39

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 40

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 41

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 42

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 43

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 44

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 45

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 46

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 47

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 48

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 49

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 50

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 51

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

6 - 52

MELSEC-Q

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5 Program details


6.5.1 Initialization program
[1] OPR request OFF program
This program forcibly turns OFF the "OPR request flag" ( Md.31 Status: b3)
which is ON.
When using a system that does not require OPR, assemble the program to
cancel the "OPR request" made by the QD75 when the power is turned ON, etc.

Data requiring setting


Set the following data to use the OPR request flag OFF request.
Setting
value

Setting item
Cd.19

OPR request flag OFF


request

Buffer memory address

Setting details

Axis 1 Axis 2 Axis 3 Axis 4

Set to "1: Turn OPR request flag OFF".

1521

1621

1721

1821

Refer to Section 5.7 "List of control data" for details on the setting details.

Time chart for OPR OFF request


ON
PLC READY signal

[Y0]

OFF
ON

[X0]

QD75 READY signal

OFF

OFF (0)

OPR request OFF flag


[ Md. 31 Status: b3]
Cd. 19 OPR request flag OFF request

Fig. 6.1 Time chart for OPR OFF request

[2] External command function valid setting program


This program is used to validate the "external command signal" beforehand when
using the external command functions (external start, speed change, speedposition switching, position-speed switching, skip). (Set which function to use
beforehand in " Pr.42 External command function selection".)
Set the following data to validate the "external command signal".
Setting item
Cd.8

External command valid

Setting
value
1

Setting details
Set to "1: Validate external command".

Refer to Section 5.7 "List of control data" for details on the setting details.

6 - 53

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
1505 1605 1705 1805

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5.2 Start details setting program


This program sets which control, out of "OPR", "major positioning control" or "high-level
positioning control" to execute. For " high-level positioning control", "fast OPR", "speedposition switching control" and "position-speed switching control", add the respectively
required PLC program.
(Refer to "Chapter 10" for details on starting the " high-level positioning control.)

Procedures for setting the starting details


(1) Set the "positioning start No." corresponding to the control to be started in
" Cd.3 Positioning start No.".
Setting
value

Setting item

Cd.3

Setting details
1 to 600
9001
9002
9003
9004
7000 to 7004

Positioning start No.

:
:
:
:
:
:

Positioning data No.


Machine OPR
Fast OPR
Current value changing
Simultaneous start
Block No.
(For "high-level positioning
control")

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4

1500 1600 1700 1800

Refer to Section 5.7 "List of control data" for details on the setting details.

(2) For "high-level positioning control", set the "positioning start point No." of the
block to be started in " Cd.4 Positioning start point No.".
Setting
value

Setting item
Cd.4

Positioning start point No.

Setting details
1 to 50 : Point No. of block start data

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
1501 1601 1701 1801

Refer to Section 5.7 "List of control data" for details on the setting details.

(3) Set the following control data for "speed-position switching control (INC
mode)".
(Set " Cd.23 Speed-position switching control movement amount change
register as required". Setting is not required in the ABS mode.)
Setting item

Cd.23

Speed-position switching
control movement amount
change register

Cd.24

Speed-position switching
enable flag

Setting
value

Setting details

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4

Set the new value when the position control's


movement amount is to be changed during
speed control.

1526 1626 1726 1826


1527 1627 1727 1827

When "1" is set, the speed-position switching


signal will be validated.

1528 1628 1728 1828

Refer to Section 5.7 "List of control data" for details on the setting details.

6 - 54

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(4) For "position-speed switching control", set the control data shown below.
(As required, set the " Cd.25 Position-speed switching control speed change
resister".)
Setting item

Cd.25

Position-speed switching
control speed change
resister

Cd.26

Position-speed switching
enable flag

Setting
value

Setting details

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4

Used to set a new value when speed is changed 1530 1630 1730 1830
during positioning control.
1531 1631 1731 1831
1

To validate position-speed switching signal, this


is set to 1.

Refer to Section 5.7 "List of control data" for details on the setting details.

6 - 55

1532 1632 1732 1832

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5.3 Start program


This program is used to start the control with start commands.
The control can be started with the following two methods.
[1] Starting by inputting positioning start signal [Y10, Y11, Y12, Y13]
[2] Starting by inputting external command signal

Buffer memory
3)
Control with
positioning data
No. 1

1)
1

Servo amplifier

1500

PLC CPU
2)
ON
Input/output signal

Y10

1)

2)
3)

When starting positioning with the scan


after the completion of positioning,
insert X10 as an interlock so that
positioning is started after Y10 is turned
OFF and X10 is turned OFF.

Set the "positioning start No." in " Cd.3 Positioning start No." according to the control to
be started.
(In the above example, set positioning data No. "1".)
Input the positioning start signal [Y10] or the external command signal.
The positioning data No. "1" will start.
Fig. 6.2 Procedures for starting control (for axis 1)

6 - 56

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Servo ON conditions
Setting of servo parameter
PLC READY signal

Y0 ON

All axis servo ON

Y1 ON

Starting conditions
To start the control, the following conditions must be satisfied.
The necessary start conditions must be incorporated in the PLC program so that
the control is not started when the conditions are not satisfied.
Signal name
PLC READY signal

Signal state

Device
Axis 1 Axis 2 Axis 3 Axis 4

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo is ON

Y1

Synchronization flag
Interface
signal
Axis stop signal

ON

QD75 buffer memory


Accessible

X1

OFF Axis stop signal is OFF.

Y4

Y5

Y6

Y7

M code ON signal

OFF M code ON signal is OFF.

X4

X5

X6

X7

Error detection signal

OFF No error is present.

X8

X9

XA

XB

BUSY signal

OFF BUSY signal is OFF.

XC

XD

XE

XF

Start complete signal

OFF Start complete signal is OFF.

X10

X11

X12

X13

Stop signal

OFF Stop signal is OFF.

External
Upper limit (FLS)
signal
Lower limit (RLS)

ON Within limit range

ON Within limit range

: When the synchronous setting of the PLC CPU is made in the nonsynchronous mode, this must be
provided as an interlock.
When it is made in the synchronous mode, no interlock must be provided in the program because the
flag is turned ON when calculation is run on the PLC CPU.

6 - 57

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

[1] Starting by inputting positioning start signal


Operation when starting
(1) When the positioning start signal turns ON, the start complete signal and
BUSY signal turn ON, and the positioning operation starts.
It can be seen that the axis is operating when the BUSY signal is ON.
(2) When the positioning start signal turns OFF, the start complete signal also
turns OFF.
If the positioning start signal is ON even after positioning is completed, the
start complete signal will remain ON.
(3) If the positioning start signal turns ON again while the BUSY signal is ON, the
warning "operating start (warning code: 100)" will occur.
(4) The process taken when positioning is completed will differ according to case
(a) and (b) below.
(a) When next positioning is not to be carried out
If a dwell time is set, the system will wait for the set time to pass, and then
positioning will be completed.
When positioning is completed, the BUSY signal will turn OFF and the
positioning complete signal will turn ON. However, when using speed
control or when the positioning complete signal ON time is "0", the signal
will not turn ON.
When the positioning complete signal ON time is passed, the positioning
complete signal will turn OFF.
(b) When next positioning is to be carried out
If a dwell time is set, the system will wait for the set time to pass.
When the set dwell time is passed, the next positioning will start.
V

Dwell time

Positioning

ON

All axis servo ON


[Y1]

OFF
ON

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]
ON

Start complete signal


OFF
[X10, X11, X12, X13]
ON

BUSY signal
[XC, XD, XE, XF]

OFF
ON

Positioning complete signal


[X14, X15, X16, X17] OFF

Fig. 6.3 ON/OFF timing of each signal at start of positioning

6 - 58

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

POINT
The BUSY signal [XC, XD, XE, XF] turns ON even when position control of
movement amount 0 is executed. However, since the ON time is short, the ON
status may not be detected in the PLC program.
(The ON status of the start complete signal [X10, X11, X12, X13], positioning
complete signal [X14, X15, X16, X17] and M code ON signal [X4, X5, X6, X7] can
be detected in the PLC program.)

Starting time chart


The time chart for starting each control is shown below.
(1) Time chart for starting "machine OPR"
V

t
Near-point dog
Zero signal
ON
Positioning start signal
All axis servo ON
PLC READY signal

[Y10]
[Y1]
[Y0]

OFF
ON
OFF
ON
OFF
ON

QD75 READY signal

[X0]

OFF
ON

Start complete signal

[X10]

OFF
ON

BUSY signal

[XC]

Error detection signal

[X8]

OFF

OFF

Cd. 3 Positioning start No.

9001
ON

OPR request flag


[ Md. 31 Status: b3]

OFF

OPR complete flag


[ Md. 31 Status: b4]

OFF

ON

Fig. 6.4 Time chart for starting "machine OPR"

6 - 59

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(2) Time chart for starting "fast OPR"


V

ON
[Y10]

Positioning start signal


All axis servo ON

[Y1]

PLC READY signal

[Y0]

OFF
ON
OFF
ON
OFF
ON

[X0]

QD75 READY signal

OFF
ON

[X10]

Start complete signal

OFF
ON

BUSY signal

[XC]

Error detection signal

[X8]

OFF

OFF

9002

Cd. 3 Positioning start No.

Fig. 6.5 Time chart for starting "fast OPR"


(3) Time chart for starting "major positioning control"
Operation pattern
V

Positioning data No.

1(11)

Dwell time
2(00)
t

Positioning start signal

[Y10]

All axis servo ON

[Y1]

PLC READY signal

[Y0]

QD75 READY signal

[X0]

Start complete signal

[X10]

BUSY signal

[XC]

Positioning complete signal


Error detection signal

[X14]
[X8]
Cd. 3 Positioning start No.

Fig. 6.6 Time chart for starting "major positioning control"

6 - 60

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(4) Time chart for starting "speed-position switching control"


V

Speed control Position control

Operation pattern(00)
Positioning data No.(1)

Dwell time

Positioning start signal

[Y10]

All axis servo ON

[Y1]

PLC READY signal

[Y0]

QD75 READY signal

[X0]

Start complete signal

[X10]

BUSY signal

[XC]

Positioning complete signal


Error detection signal

[X14]
[X8]

Speed-position switching signal


(external)
Cd. 3 Positioning start No.

Cd. 24 Speed-position
switching enable flag

Fig. 6.7 Time chart for starting "speed-position switching control"


(5) Time chart for starting "position-speed switching control"
V

Operation pattern (00) Position control


Positioning data No. (1)

Speed control

Positioning start signal

[Y10]

All axis servo ON

[Y1]

Sequencer READY signal

[Y0]

QD75 READY complete signal

[X0]

Start complete signal

[X10]

BUSY signal

[XC]

Positioning complete signal


Error detection signal

[X14]
[X8]

Position-speed switching signal


(external)
Stop command
Cd. 3 Positioning start No.

Cd. 26 Position-speed
switching enable flag

Fig. 6.8 Time chart for starting "position-speed switching control"

6 - 61

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Machine OPR operation timing and process time

Positioning start
[Y10, Y11, Y12, Y13]
signal
BUSY signal [XC, XD, XE, XF]
t1
Start complete signal
[X10, X11, X12, X13]

t4
Waiting

Md. 26 Axis operation status

In OPR

Waiting

t2

Positioning operation
OPR request flag
[ Md. 31 Status: b3]

t3

OPR complete flag


[ Md. 31 Status: b4]

Fig. 6.9 Machine OPR operation timing and process time


Normal timing time

Unit: ms

t1

t2

t3

t4

1.0 to 1.4

5.5 to 7.9

0 to 3.5

0 to 3.5

The t1 timing time could be delayed depending on the operating conditions of


the other axis.

6 - 62

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

Position control operation timing and process time

Positioning start signal


[Y10, Y11, Y12, Y13]
BUSY signal [XC, XD, XE, XF]
t1
M code ON signal
(WITH mode) [X4, X5, X6, X7]

t2

Cd. 7 M code OFF request


Positioning start complete
[X10, X11, X12, X13]
signal
t3
Md. 26 Axis operation status

Waiting

Controlling position

Waiting

t4

Positioning operation

t5
Positioning complete signal
[X14, X15, X16, X17]
M code ON signal
(AFTER mode)
[X4, X5, X6, X7]

t6

t2

Cd. 7 M code OFF request


OPR complete flag
[ Md. 31 Status: b4]

Fig. 6.10 Position control operation timing and process time

When the positioning start signal turns ON, if all signals marked with an
asterisk ( ) are already ON, the signals marked with an asterisk ( ) will turn
OFF when the positioning start signal turns ON.

Normal timing time

Unit: ms

t1

t2

t3

t4

t5

t6

1.2 to 2.3

0 to 3.5

0 to 3.5

5.5 to 7.9

0 to 3.5

Follows
parameters

The t1 timing time could be delayed depending on the operating conditions of


the other axis.

6 - 63

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

[2] Starting by inputting external command signal


When starting positioning control by inputting the external command signal, the
start command can be directly input into the QD75. This allows the variation time
equivalent to one scan time of the PLC CPU to be eliminated. This is an effective
procedure when operation is to be started as quickly as possible with the start
command or when the starting variation time is to be suppressed. To start
positioning control by inputting the external command signal, set the "data
required to be set" and then turn ON the external command signal.

Restrictions
When starting by inputting the external command signal, the start complete signal
[X10, X11, X12, X13] will not turn ON.

Data required to be set


To execute positioning start with the external command signal, set parameter
( Pr.42 ) beforehand, and validate the "external command signal" with the
"external command signal validity setting program (program No. 5).
Setting
value

Setting item

Buffer memory address

Setting details

Pr.42

External command
function selection

Set to "0: External positioning start".

Cd.8

External command valid

Set to "1: Validate external command".

Axis 1 Axis 2 Axis 3 Axis 4


62

212

362

512

1505 1605 1705 1805

Refer to Chapter 5 "Data Used for Positioning Control" for details on the setting details.

Starting time chart

Operation pattern

Dwell time

Positioning data No.

1(00)

t
Positioning start signal

[Y10]

All axis servo ON

[Y1]

PLC READY signal

[Y0]

QD75 READY signal

[X0]

Positioning start complete signal [X10]


BUSY signal

[XC]

Positioning complete signal


Error detection signal

[X14]
[X8]

External command signal


Pr. 42 External command function selection

Cd. 3 Positioning start No.

Cd. 8 External command valid

Fig. 6.11 Time chart for starting with external start signal
6 - 64

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5.4 Continuous operation interrupt program


During positioning control, the control can be interrupted during continuous positioning
control and continuous path control (continuous operation interrupt function). When
"continuous operation interruption" is execution, the control will stop when the
operation of the positioning data being executed ends. To execute continuous
operation interruption, set "1: Continuous operation interrupt request" for " Cd.18
Interrupt request during continuous operation".

[1] Operation during continuous operation interruption


[For Stop comand ON]
V

ON

Stop command
Stop process when stop command turns ON

Start

Positioning data No. 10

[For Cd.18 is set "1" ]


V

Positioning data No. 11

Positioning data No. 12

ON

Cd.18 is set "1"


Stop process at continuous operation
interrupt request

Start

Positioning data No. 10

Positioning data No. 11

Positioning data No. 12

Fig. 6.12 Operation during continuous operation interruption

[2] Restrictions
(1) When the "continuous operation interrupt request" is executed, the positioning
will end.
Thus, after stopping, the operation cannot be "restarted".
When " Cd.6 Restart command" is issued, a warning "Restart not possible"
(warning code: 104) will occur.
(2) Even if the stop command is turned ON after executing the "continuous
operation interrupt request", the "continuous operation interrupt request"
cannot be canceled.
Thus, if "restart" is executed after stopping by turning the stop command ON,
the operation will stop when the positioning data No. where "continuous
operation interrupt request" was executed is completed.

6 - 65

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(3) If the operation cannot be decelerated to a stop because the remaining


distance is insufficient when "continuous operation interrupt request" is
executed with continuous path control, the interruption of the continuous
operation will be postponed until the positioning data shown below.

Positioning data No. have sufficient remaining distance


Positioning data No. for positioning complete (pattern: 00)
Positioning data No. for continuous positioning control (pattern: 01)
Even when the continuous operation interrupt is requested,
the remaining distance is insufficient, and thus, the
operation cannot stop at the positioning No. being executed.

Stop process when operation cannot stop


at positioning data No. 10

Continuous operation
interrupt request

Start
t
Positioninig data No. 10

Positioning data No. 11

Positioning data No. 12

(4) When operation is not performed (BUSY signal [XC, XD, XE, XF] is OFF), the
interrupt request during continuous operation is not accepted. It is cleared to 0
at a start or restart.

[3] Control data requiring settings


Set the following data to interrupt continuous operation.
Setting item
Cd.18

Interrupt request during


continuous operation

Setting
value
1

Setting details
Set "1: Interrupt request during continuous
operation".

Refer to Section 5.7 "List of control data" for details on the setting details.

6 - 66

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
1520 1620 1720 1820

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5.5 Restart program


When a stop factor occurs during position control and the operation stops, the
positioning can be restarted from the stopped position to the position control end point
by using the "restart command" ( Cd.6 Restart command).
("Restarting" is not possible when "continuous operation is interrupted.")

[1] Restart operation


Axis 1

Positioning with positioning data No. 11


Positioning data No. 11
continues with restart
command
Positioning with positioning data No. 12
Stop with stop command
Positioning with positioning data No. 10
Axis 2

Fig. 6.13 Restart operation

[2] Restrictions
(1) Restarting can be executed only when the " Md.26 Axis operation status" is
"stopped".
If the axis operation is not "stopped", restarting is not possible.
(2) Do not execute restart while the stop command is ON.
If restart is executed while stopped, an error "Stop signal ON at start" (error
code: 106) will occur, and the " Md.26 Axis operation status" will change to
"error occurring".
Thus, even if the error is reset, the operation cannot be restarted.
(3) Restarting can be executed even while the positioning start signal is ON.
However, make sure that the positioning start signal does not change from
OFF to ON while stopped.
If the positioning start signal changes from OFF to ON, positioning will start
from the positioning data No. of designated point's positioning data No. set in
" Cd.3 Positioning start No.".
(4) If positioning is ended with the continuous operation interrupt request, the
operation cannot be restarted.
If restart is requested, a warning "Restart not possible" (warning code: 104)
will occur.
(5) When stopped with interpolation operation, write "1: Restarts" into
" Cd.6 Restart command" for the reference axis, and then restart.
(6) If the " Md.26 Axis operation status" is not "stopped" when restarting, a
warning "Restart not possible" (warning code: 104) will occur, and the process
at that time will be continued.

6 - 67

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

REMARK
Restarting after stopping is possible even for the following control.
Incremental system position control Continuous positioning control
Continuous path control
Block start

[3] Control data requiring setting


Set the following data to execute restart.

Cd.6

Setting item

Setting
value

Restart command

Setting details
Set "1: Restarts".

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
1503 1603 1703 1803

Refer to Section 5.7 "List of control data" for details on the setting details.

[4] Restarting conditions


The following conditions must be satisfied when restarting. (Assemble the
required conditions into the PLC program as an interlock.)
(1) Operation state
" Md.26 Axis operation status" is "1: Stopped"
(2) Signal state
Signal name
PLC READY signal

Signal state

Device
Axis 1 Axis 2 Axis 3 Axis 4

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo ON

Y1

Synchronization flag
Interface
signal
Axis stop signal

ON

QD75 buffer memory


Accessible

X1

OFF Axis stop signal is OFF

Y4

Y5

Y6

Y7

M code ON signal

OFF M code ON signal is OFF

X4

X5

X6

X7

Error detection signal

OFF No error is present

X8

X9

XA

XB

BUSY signal

OFF BUSY signal is OFF

XC

XD

XE

XF

Start complete signal

OFF Start complete signal is OFF

X10

X11

X12

X13

Stop signal

OFF Stop signal is OFF

ON Within limit range

ON Within limit range

External
Upper limit (FLS)
signal
Lower limit (RLS)

: When the synchronous setting of the PLC CPU is made in the nonsynchronous mode, this must be
provided as an interlock.
When it is made in the synchronous mode, no interlock must be provided in the program because the
flag is turned ON when calculation is run on the PLC CPU.

6 - 68

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

(5) Time chart for restarting


Dwell time

Positioning start signal

[Y10]

All axis servo ON

[Y1]

Axis stop signal

[Y4]

PLC READY signal

[Y0]

QD75 READY signal

[X0]

Start complete signal

[X10]

BUSY signal
Positioning complete signal
Error detection signal

[XC]
[X14]
[X8]
Md. 26 Axis operation status

Cd. 6 Restart command

8
0

Fig. 6.14 Time chart for restarting

6 - 69

8
1

0
0

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

6.5.6 Stop program


The axis stop signal [Y4, Y5, Y6, Y7] or a stop signal from an external source is used
to stop the control.
Create a program to turn ON the axis stop signal [Y4, Y5, Y6, Y7] as the stop program.
The process for stopping control is explained below.
Each control is stopped in the following cases.
(1)
(2)
(3)
(4)
(5)
(6)

When each control is completed normally.


When the Servo READY signal is turned OFF.
When a PLC CPU error occurs.
When the PLC READY signal is turned OFF.
When an error occurs in QD75.
When control is intentionally stopped
(Stop signal from PLC CPU turned ON, stop signal from peripheral devices)

The stop process for the above cases is shown below.


(Excluding item (1) above "When each control is completed normally".)

[1] Stop process

Stop cause

Stop
axis

Axis
Stop process
OPR control
Manual control
M code operation
status
ON
Major
High-level
Manual
signal ( Md.26 ) Machine Fast OPR positioning positioning JOG/
pulse
Inching
OPR
after stop
control
control
control
generator
after
operation
control
operation
stopping

Servo READY OFF

Forced stop

Servo amplifier
power supply
OFF
Servo alarm

Each
axis

No
change

During
error

Each
axis

No
change

During
error

Servo OFF or free run

Emergency stop
of PLC CPU

Fatal stop
(Stop group 1)

Hardware stroke
limit upper/lower
limit error
occurrence
Error occurs in
PLC CPU

Deceleration stop/sudden stop


(Select with " Pr.37 Sudden stop group 1 sudden stop

Deceleration
stop

selection".
No
change

Emergency stop PLC READY


All axes Turns
(Stop group 2)
OFF
signal OFF
Error in test
No
mode
change
Axis error
detection (Error
Relatively safe
Each
No
other than stop
stop
axis
change
group 1 or 2)
(Stop group 3)
"Stop" input from
peripheral device
"Stop signal" ON
from external
Intentional stop source
Each
No
(Stop group 3)
change
"Axis stop signal" axis
ON from PLC
CPU

Delegation stop/sudden stop


During
error

(Select with " Pr.38 Sudden stop group 2 sudden stop

Deceleration
stop

selection".

During
error
Deceleration stop/sudden stop
(Select with " Pr.39 Sudden stop group 3 sudden stop
During selection".
stop
(during
standing
by)

6 - 70

Deceleration
stop

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

[2] Types of stop processes


The operation can be stopped with deceleration stop, sudden stop or immediate
stop.
(1) Deceleration stop

The operation stops with "deceleration time 0 to 3" ( Pr.10 , Pr.28 , Pr.29 ,
Pr.30 ).

Which time from "deceleration time 0 to 3" to use for control is set in positioning
data ( Da.4 ).
(2) Sudden stop
The operation stops with " Pr.36 Sudden stop deceleration time".
(3) Servo OFF or free run (The operation stops with dynamic brake or
electromagnetic brake.)
The operation does not decelerate.
The QD75 immediately stops the command, but the operation will coast for the
droop pulses accumulated in the servo amplifier deviation counter.

Positioning speed

Positioning speed

Positioning speed

Actual sudden stop


deceleration time

Actual deceleration time

Pr. 36 Sudden stop


deceleration time

Set deceleration time

Coast for the droop pulses accumulated


in the servo amplifier deviation counter.

Fig. 6.15 Types of stop processes

REMARK
1 "Deceleration stop" and "sudden stop" are selected with the details parameter 2
"stop group 1 to 3 sudden stop selection". (The default setting is "deceleration
stop".)

6 - 71

6 PLC PROGRAM USED FOR POSITIONING CONTROL

MELSEC-Q

[3] Order of priority for stop process


The order of priority for the QD75 stop process is as follows.
Deceleration stop < Sudden stop < Servo OFF
(1) If the deceleration stop command ON (stop signal ON) or deceleration stop
cause occurs during deceleration to speed 0 (including automatic
deceleration), operation changes depending on the setting of " Cd.42 Stop
command processing for deceleration stop selection".
(a) Manual control
Independently of the Cd.42 setting, a deceleration curve is re-processed
from the speed at stop cause occurrence.
(b) OPR control, positioning control
When Cd.42 = 0 (deceleration curve re-processing):
A deceleration curve is re-processed from the speed at stop cause
occurrence.
When Cd.42 = 1 (deceleration curve continuation):
The current deceleration curve is continued after stop cause occurrence.
(For details, refer to Section 12.7.10 "Stop command processing for
deceleration stop function".)
(2) If the stop signal designated for sudden stop turns ON or a stop cause occurs
during deceleration, the sudden stop process will start from that point.
However, if the sudden stop deceleration time is longer than the deceleration
time, the deceleration stop process will be continued even if a sudden stop
cause occurs during the deceleration stop process.
Example
The process when a sudden stop cause occurs during deceleration stop is shown below.
Positioning speed

Deceleration
stop process

Positioning speed

Sudden
stop cause

Stop

Sudden stop deceleration process

Deceleration stop process continues

Deceleration
stop process
Sudden
stop cause

Stop

Process for sudden stop

[4] Inputting the stop signal during deceleration


(1) Even if stop is input during deceleration (including automatic deceleration), the
operation will stop at that deceleration speed.
(2) If stop is input during deceleration for OPR, the operation will stop at that
deceleration speed. If input at the creep speed, the operation will stop
immediately.
(3) If a stop cause, designated for sudden stop, occurs during deceleration, the
sudden stop process will start from that point.
The sudden stop process during deceleration is carried out only when the
sudden stop time is shorter than the deceleration stop time.
6 - 72

Chapter 7 Memory Configuration and Data


Process

7
The QD75 memory configuration and data transmission are explained in this chapter.
The QD75 is configured of two memories. By understanding the configuration and
roles of two memories, the QD75 internal data transmission process, such as "when
the power is turned ON" or "when the PLC READY signal changes from OFF to ON"
can be easily understood. This also allows the transmission process to be carried out
correctly when saving or changing the data.

7.1 Configuration and roles of QD75 memory...................................................................77.1.1 Configuration and roles of QD75 memory .....................................................77.1.2 Buffer memory area configuration..................................................................77.2 Data transmission process...........................................................................................7-

7-1

2
2
5
8

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

7.1 Configuration and roles of QD75 memory


7.1.1 Configuration and roles of QD75 memory
The QD75 is configured of the following two memories.

Backup

Servo parameter area

Area for backing up data required


for positioning.

PLC CPU memo area

Flash ROM

Block start data area


(No.7000 to 7004)

Area that can be directly accessed


with PLC program from PLC CPU.

Positioning data area


(No. 1 to 600)

Buffer memory

Control data area

Role

Monitor data area

Memory
configuration

Parameter area

Area configuration

Not
possible

: Setting and storage area provided, Not possible: Data is lost when power is turned OFF
: Setting and storage area not provided, Possible: Data is held even when power is turned OFF

7-2

Possible

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

Details of areas

Parameter area
Area where parameters, such as positioning parameters and OPR parameters,
required for positioning control are set and stored.
(Set the items indicated with Pr.1 to Pr.57 , Pr.200 to Pr.201 for each axis.)

Monitor data area


Area where positioning system or QD75 operation state is stored.
(Set the items indicated with Md.1 to Md.48 , Md.100 to Md.111 .)

Control data area


Area where data for operating and controlling positioning system is set and
stored. (Set the items indicated with Cd.1 to Cd.42 , Cd.100 to Cd.102 .)

Positioning data area (No.1 to 600)


Area where positioning data No.1 to 600 is set and stored.
(Set the items indicated with Da.1 to Da.10 for each positioning data.)

Block start data area (No.7000 to 7004)


Area where information required only when carrying out block No. 7000 to 7004
high-level positioning is set and stored. (Set the items indicated with Da.11 to
Da.19 .)

PLC CPU memo area


Area where condition judgment values required for special positioning, etc., are
set and stored.

Servo parameter area


Area where parameters, such as servo parameters, required for positioning
control on servo amplifier are set and stored.
(Set the items indicated with Pr.100 to Pr.161 for each axis.)

7-3

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

User accesses
here.

Data is backed up
here.

Flash ROM

Buffer memory
Parameter area

Parameter area
Positioning data area
(No.1 to 600)

Positioning data area


(No.1 to 600)

Block start data area


(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)

Block start data area


(No. 7000 to 7004)
Servo parameter area
(No. 30100 to 30499)

Copy

Monitor data area


Control data area
PLC CPU
memo area

QD75

7-4

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

7.1.2 Buffer memory area configuration


The QD75 buffer memory is configured of the following types of areas.
Buffer memory area configuration

Parameter area

Monitor data area


Control data area
Positioning data area
(No.1 to 600)

Block start data area


(No.7000)

Axis 2

Axis 3

Axis 4

Basic parameter area

0 to 15

150 to 165

300 to 315

450 to 465

Detailed parameter area

17 to 69

167 to 219

317 to 369

467 to 519

OPR basic parameter area

70 to 78

220 to 228

370 to 378

520 to 528

OPR detailed parameter area

79 to 89

229 to 239

379 to 389

529 to 539

System monitor area


Axis monitor area

1900 to 1999

2000 to 7999

8000 to
13999

14000 to
19999

20000 to
25999

26000 to
26049

27000 to
27049

28000 to
28049

29000 to
29049

26050 to
26099

27050 to
27099

28050 to
28099

29050 to
29099

26100 to
26199

27100 to
27199

28100 to
28199

29100 to
29199

26200 to
26249

27200 to
27249

28200 to
28249

29200 to
29249

26250 to
26299

27250 to
27299

28250 to
28299

29250 to
29299

26300 to
26399

27300 to
27399

28300 to
28399

29300 to
29399

26400 to
26449

27400 to
27449

28400 to
28449

29400 to
29449

26450 to
26499

27450 to
27499

28450 to
28499

29450 to
29499

26500 to
26599

27500 to
27599

28500 to
28599

29500 to
29599

26600 to
26649

27600 to
27649

28600 to
28649

29600 to
29649

26650 to
26699

27650 to
27699

28650 to
28699

29650 to
29699

26700 to
26799

27700 to
27799

28700 to
28799

29700 to
29799

26800 to
26849

27800 to
27849

28800 to
28849

29800 to
29849

26850 to
26899

27850 to
27899

28850 to
28899

29850 to
29899

26900 to
26999

27900 to
27999

28900 to
28999

29900 to
29999

Block start data area

Block start data area

Block start data area

Block start data area

Block start data area

Condition data area


PLC CPU memo area

1000 to 1099 1100 to 1199

Positioning data area

Condition data area

Block start data area


(No.7004)

900 to 999

1500 to 1599 1600 to 1699 1700 to 1799 1800 to 1899

Condition data area

Block start data area


(No.7003)

800 to 899

Axis control data area

Condition data area

Block start data area


(No.7002)

1200 to 1499

System control data area

Condition data area

Block start data area


(No.7001)

Buffer memory address


Axis 1

PLC CPU memo area

30000 to 30099

7-5

Writing
possibility

Possible

Not possible
Possible

Possible

Possible

7 MEMORY CONFIGURATION AND DATA PROCESS

Buffer memory area configuration

Servo parameter area

MELSEC-Q

Buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

Servo basic parameter area

30100 to
30111

30200 to
30211

30300 to
30311

30400 to
30411

Servo adjustment parameter


area

30112 to
30126

30212 to
30226

30312 to
30326

30412 to
30426

Servo expansion parameter


area

30127 to
30149

30227 to
30249

30327 to
30349

30427 to
30449

Servo expansion parameter


area 2

30150 to
30199

30250 to
30299

30350 to
30399

30450 to
30499

Writing
possibility

Possible

Use of address Nos. skipped above is prohibited. If used, the system may not operate correctly.

7-6

7 MEMORY CONFIGURATION AND DATA PROCESS

MEMO

7-7

MELSEC-Q

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

7.2 Data transmission process


The data is transmitted between the QD75 memories with steps (1) to (10) shown
below.
The data transmission patterns numbered (1) to (10) on the right page correspond to
the numbers (1) to (10) on the left page.

PLC CPU

(4) FROM command

(2) TO command

QD75
Buffer memory

(2) Valid upon execution of


the TO instruction.
Parameter area (b)

Parameter area (a)


Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)
Monitor data area
Control data area
(1) Power supply ON/
PLC CPU reset

PLC CPU
memo area

Pr.8 to Pr.10
Pr.25 to Pr.42

(3) PLC READY signal


[Y0] OFF ON
For PLC READY signal ON : Valid
Parameter area (a)
Pr.1 to Pr.7
Pr.11 to Pr.24
Pr.43 to Pr.57
Pr.200 Pr.201

Flash ROM

ROM

Parameter area (a)


Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)

(5) Servo amplifier read

Servo amplifer

7-8

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(1) Transmitting data when power is turned ON or PLC CPU is reset


)
(
When the power is turned ON or the PLC CPU is reset, the "parameters",
"positioning data" and "block start data" stored (backed up) in the flash ROM is
transmitted to the buffer memory.

(2) Transmitting data with TO command from PLC CPU (

The parameters or data is written from the PLC CPU to the buffer memory using
the TO command. At this time, when the "parameter area (b) 1", "positioning
data (No. 1 to 600)", "block start data (No. 7000 to 7004)", "control data" and
"PLC CPU memo area" are written into the buffer memory with the TO command,
it is simultaneously valid.
1 Parameter area (b) ...... Parameters validated simultaneously with the writing
to the buffer memory with the TO command.
( Pr.8 to Pr.10 , Pr.25 to Pr.42 )

POINT
When a value other than "0" has been set to the motor capacity of servo parameter
Pr.104 inside the flash ROM, the power is turned ON or PLC CPU is reset to
transmit the servo parameter inside the flash ROM to the servo amplifier (servo
amplifier LED indicates "b").
After that, the TO instruction writes the servo parameter from the PLC CPU to the
buffer memory so that the servo parameter in the buffer memory is not transmitted
to the servo amplifier even if the PLC READY signal [Y0] is turned OFF then ON.
Change the servo parameter with the above method, after setting the motor
capacity of servo parameter Pr.104 inside the flash ROM, to "0".

7-9

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(3) Validate parameters when PLC READY signal [Y0] changes from
OFF to ON
When the PLC READY signal [Y0] changes from OFF to ON, the data stored in
the buffer memory's "parameter area (a) 2" is validated.
2: Parameter area (a) ..... Parameters validated when PLC READY signal [Y0]
changes from OFF to ON.
( Pr.1 to Pr.7 , Pr.11 to Pr.24 , Pr.43
to Pr.57 , Pr.200 , Pr.201 )
When the motor capacity of servo parameter Pr.104
inside the flash ROM is set to 0 and a value other
than 0 is set to Pr.104 in the above step (2), the
servo parameter data is transmitted to the servo
amplifier.

POINT
The setting values of the parameters that correspond to parameter area (b) are
valid when written into the buffer memory with the TO command.
However, the setting values of the parameters that correspond to parameter area
(a) are not validated until the PLC READY signal [Y0] changes from OFF to ON.

(4) Accessing with FROM command from PLC CPU (

The data is read from the buffer memory to the PLC CPU using the FROM
command.

(5) Reading the servo parameter from the servo amplifier (

When 1 is written to Cd.102 , the servo parameter is read from the servo amplifier
to the buffer memory.

7 - 10

7 MEMORY CONFIGURATION AND DATA PROCESS

MEMO

7 - 11

MELSEC-Q

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

Pheripharal devices

(7) Flash ROM request (Write)

PLC CPU

(6) Flash ROM write


(Set "1" in Cd.1 with TO
command)

(7) Flash ROM request (Write)

QD75
Buffer memory
Parameter area (a)
Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)
Monitor data area
Control data area
(6) Flash ROM write

PLC CPU
memo area
(7) Flash ROM request (Write)

Flash ROM
Parameter area (a)
Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)

Servo amplifier

7 - 12

Parameter area (a)


Pr.1 to Pr.7
Pr.11 to Pr.24
Pr.43 to Pr.57
Pr.200
Parameter area (b)
Pr.8 to Pr.10
Pr.25 to Pr.42
Pr.201

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(6) Writing the flash ROM by a PLC CPU request (

The following transmission process is carried out by setting "1" in " Cd.1 Flash
ROM write request" (buffer memory [1900]).
1) The "parameters", "positioning data (No. 1 to 600)", "block start data (No.
7000 to 7004)" and "servo parameter" in the buffer memory area are
transmitted to the flash ROM.
The writing to the flash ROM may also be carried out using a dedicated
instruction "PFWRT". (Refer to Chapter 14 "Dedicated instructions" for details.)

(7) Writing the flash ROM by a peripheral device request (

The following transmission processes are carried out with the [flash ROM
request] (write) from the peripheral device.
1) The "parameters", "positioning data (No. 1 to 600)", "block start data (No.
7000 to 7004)" and "servo parameter" in the buffer memory area are
transmitted to the flash ROM.
Note) This transmission process is the same as (7) above.

IMPORTANT
(1) Do not turn the power OFF or reset the PLC CPU while writing to the flash
ROM. If the power is turned OFF or the PLC CPU is reset to forcibly end the
process, the data backed up in the flash ROM will be lost.
(2) Do not write the data to the buffer memory before writing to the flash ROM is
completed.
(3) The number of writes to the flash ROM with the PLC program is 25 max. while
the power is turned ON.
Writing to the flash ROM beyond 25 times will cause an error (error code: 805).
Refer to Section 15.2 "List of errors" for details.
(4) Monitoring is the number of writes to the flash ROM by the " Md.19 No. of write
accesses to flash ROM".

7 - 13

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

@ devices

Pheripharal

(9) Data write

(8) Data read

PLC CPU

(9) Data write

(8) Data read

QD75
Buffer memory
Parameter area (a)

Parameter area (a)


Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)
Monitor data area
Control data area
PLC CPU
memo area

Flash ROM

ROM

Parameter area (a)


Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)

Servo amplifier

7 - 14

Pr.1 to Pr.7
Pr.11 to Pr.24
Pr.43 to Pr.57
Pr.200
Parameter area (b)
Pr.8 to Pr.10
Pr.25 to Pr.42
Pr.201

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(8) Reading data from buffer memory to peripheral device (

The following transmission processes are carried out with the [Read from
module] from the peripheral device.
1) The "parameters", "positioning data (No. 1 to 600)" and "block start data (No.
7000 to 7004)" in the buffer memory area are transmitted to the peripheral
device via the PLC CPU.
The following transmission processes are carried out with the [monitor] from the
peripheral device.
2) The "monitor data" in the buffer memory area is transmitted to the peripheral
device via the PLC CPU.

(9) Writing data from peripheral device to buffer memory (

The following transmission processes are carried out with the [Write to module]
from the peripheral device.
1) The "parameters", "positioning data (No. 1 to 600)" and "block start data (No.
7000 to 7004)" in the peripheral device area transmitted to the buffer memory
via the PLC CPU.
At this time, when [Flash ROM automatic write] is set with the peripheral device,
the transmission processes indicated with the following are carried out.
(7) Flash ROM write

7 - 15

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

QD75
Buffer memory
Parameter area (a)

For MR-J2S-B
1
Servo parameter area
Pr.166
Pr.100 to

Parameter area (b)


Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)
Monitor data area
Control data area
PLC CPU
memo area

Flash ROM
Parameter area (a)
Parameter area (b)
Positioning data area
(No.1 to 600)
Block start data area
(No.7000 to 7004)
Servo parameter area
(No.30100 to 30499)

(10) Servo parameter transfer

Servo amplifier

7 - 16

Other than MR-J2S-B


1
Servo parameter area
Pr.100 to Pr.144
1: Exclude Pr.140 , Pr.141

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(10) Transmitting servo parameter from the buffer memory area to


)
servo amplifier (
The servo parameter in the buffer memory area is transmitted to the servo
amplifier by the following timing.
1) The servo parameter transmitted to the servo amplifier when communications
with servo amplifier start.
The servo parameter in the buffer memory area is transmitted to the servo
amplifier.
2) The following servo parameter in the buffer memory area carried out to the
servo amplifier when the PLC READY signal [Y0] turns from OFF to ON.
Pr.108 Auto tuning (Servo basic parameter)
Pr.112 Load inertia ratio (Servo adjustment parameter)
Pr.113 Position loop gain 1 (Servo adjustment parameter)
Pr.115 Position loop gain 2 (Servo adjustment parameter)
Pr.114 Speed loop gain 1 (Servo adjustment parameter)
Pr.116 Speed loop gain 2 (Servo adjustment parameter)
Pr.117 Speed integral compensation (Servo adjustment parameter)
Pr.119 Feed forward gain (Servo adjustment parameter)

About the communication start with servo amplifier


Communication with servo amplifier is valid when following condition is realized
together.
1) The power of QD75 and servo amplifier is turned ON.
2) When the motor capacity of servo parameter Pr.104 inside the buffer memory
area is set to the value other than "0" in QD75.
When the power is turned ON or the PLC CPU is reset, the data stored in the
flash ROM is transmitted to the buffer memory.
Therefore the motor capacity of servo parameter Pr.104 inside the flash ROM is
stored to the value other than "0", and communication with servo amplifier is
started when the power is turn ON in order of the servo amplifier, QD75.
After the servo parameter stored in the flash ROM is transmitted to the servo
amplifier.

How to transfer the servo parameter setup from PLC program to the
servo amplifier
The motor capacity of servo parameter Pr.104 inside the flash ROM set to "0".
(Initial value: "0")
The setting values of the parameters that correspond to the motor capacity of
servo parameter Pr.104 inside the flash ROM are not started when the power is
turned ON or the PLC CPU is reset, after the communication with servo amplifier
is not started.

7 - 17

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

How to transfer the servo parameter which wrote it in the flash ROM
to servo amplifier
Flash ROM writing carried out after the servo parameter is set up in the buffer
memory.
After that, when the power is turned ON or the PLC CPU is reset, the servo
parameters stored in the flash ROM is transmitted to the buffer memory.
When the servo parameter is written in the flash ROM, it is unnecessary to use a
setup from the PLC program.

Servo parameter of the buffer memory


The following shows details about the operation timing and details the servo
parameter transfer of the buffer memory.

QD75
power ON

Buffer memory Initialization


data setting
completion
of QD75 (A)

PLC CPU
RUN

Servo parameter PLC READY signal [Y0]


setting from PLC OFF ON (B)
program (C)
3
t

Communication
operation status
with servo amplifer

Communication
start valid
1

Servo parameter of Indefinite value


buffer memory

Communication 2
start invalid

Value of flash ROM

Write value by PLC program

1 : The servo parameter that it is stored into the flash ROM is transfered to the buffer memory by the QD75
initialization of the data, when the power is turned ON.
2 : Communication with servo amplifer is carried out if the QD75 initialization of the data is completed after
power supply ON.
3 : When the servo parameter is written in the flash ROM, it is unnecessary to use a setup from the PLC program.

Fig. 7.1 Operation timing in the servo parameter transfer of the buffer memory

Operation details
(1) Servo parameter transfers when servo amplifier had started and the power
supply of QD75 is turned ON.
(a) When the servo parameter " Pr.104 motor capacity" "0" is stored flash
ROM.
Communication start timing to the servo amplifier: Initialization completion
(Fig. 7.1 A)
Transfer the servo parameter
: The data stored (backed
up) in the flash ROM.

7 - 18

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

(b) When the servo parameter " Pr.104 motor capacity"="0" is stored flash
ROM.
Communication start timing to the servo amplifier: The data written from
PLC program before the
PLC READY signal [Y0]
ON (Fig. 7.1 B).
Transfer the servo parameter
: The data written from
PLC program before the
PLC READY signal [Y0]
ON (Fig. 7.1 C).
(2) Servo parameter transfers when servo amplifier had started after the PLC
READY signal [Y0] is turned OFF to ON (Fig. 7.1 B)
Communication start timing to the servo amplifier: when servo amplifier had
started
Transfer the servo parameter
: The data written from
PLC program before the
PLC READY signal [Y0]
ON (Fig. 7.1 C).

7 - 19

7 MEMORY CONFIGURATION AND DATA PROCESS

MELSEC-Q

The data transmission is carried out as shown in the previous pages, but the main
method of using this data process is shown below.

(Ex.) Setting the positioning data


The following methods can be used to set the positioning data.
From peripheral device

Using sequense program

Write positioning data into buffer


memory using TO command.
Set the data according to the
peripheral device menu.

Write the data set with the


peripheral device into the
buffer memory.

Completion
User work
QD75 state

7 - 20

Section 2 Control Details and Setting

Section 2 is configured for the following purposes shown in (1) to (3).


(1) Understanding of the operation and restrictions of each control.
(2) Carrying out the required settings in each control
(3) Dealing with errors

Chapter 8
Chapter 9
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Chapter 14
Chapter 15

OPR Control ..............................................................................................8- 1 to 8- 14


Major Positioning Control......................................................................... 9- 1 to 9-116
High-Level Positioning Control ............................................................. 10- 1 to 10- 26
Manual Control...................................................................................... 11- 1 to 11- 36
Control Sub Functions .......................................................................... 12- 1 to 12- 98
Common Functions............................................................................... 13- 1 to 13- 8
Dedicated instructions........................................................................... 14- 1 to 14- 18
Troubleshooting ................................................................................... 15- 1 to 15-106

Section 2

The required settings in each control include parameter setting, positioning data setting,
control data setting by a PLC program, etc.
Carry out these settings while referring to "Chapter 5 Data used for positioning".
Also refer to "Chapter 6 PLC programs used in positioning control" when creating
the PLC programs required in each control, and consider the entire control program
configuration when creating each program.

MEMO

Chapter 8 OPR Control

The details and usage of "OPR control" are explained in this chapter.
OPR control includes "machine OPR" that establish a machine OP without using address
data, and "fast OPR" that store the coordinates established by the machine OPR, and
carry out positioning to that position.
OPR carried out by PLC programs from the PLC CPU are explained in this chapter.
Refer to GX Configurator-QP Operating Manual for details on OPR using the
peripheral device.

8.1 Outline of OPR control ................................................................................................8- 2


8.1.1 Two types of OPR control..............................................................................8- 2
8.2 Machine OPR ..............................................................................................................8- 4
8.2.1 Outline of the machine OPR operation .........................................................8- 4
8.2.2 Machine OPR method ...................................................................................8- 5
8.2.3 OPR method (1): Near-point dog method.....................................................8- 6
8.2.4 OPR method (2): Count method 1) ...............................................................8- 8
8.2.5 OPR method (3): Count method 2) .............................................................. 8- 10
8.2.6 OPR method (4): Data set method .............................................................. 8- 12
8.3 Fast OPR .................................................................................................................... 8- 13
8.3.1 Outline of the fast OPR operation ................................................................ 8- 13

8-1

8 OPR CONTROL

MELSEC-Q

8.1 Outline of OPR control


8.1.1 Two types of OPR control
In "OPR control" a position is established as the starting point (or "OP") when carrying out
positioning control, and positioning is carried out toward that starting point.
It is used to return a machine system at any position other than the OP to the OP when the
QD75 issues a "OPR request" with the power turned ON or others, or after a positioning
stop.
In the QD75, the two types of controls shown below are defined as "OPR control", following
the flow of the OPR work.
These two types of OPR control can be executed by setting the "OPR parameters" ,setting
"Positioning start No. 9001" and "positioning start No. 9002" prepared beforehand in the
QD75 to " Cd.3 Positioning start No.", and turning ON the positioning start signal.
The PSTRT start numbers of the dedicated instruction can also be set to 9001 or 9002 to
execute the OPR control. (For details, refer to Chapter 14 "Dedicated instructions".)
(1) Establish a positioning control OP
"Machine OPR" (positioning start No. 9001)
(2) Carry out positioning toward the OP
"Fast OPR" (positioning start No. 9002).
The "machine OPR" in (1) above must always be carried out before executing the "fast
OPR" in (2).

CAUTION

In the case of the absolute position system, use the PLC program to check the OPR request
before performing the positioning operation.
Failure to observe this could lead to an accident such as a collision.

REMARK
OPR request
The "OPR request flag" ( Md.31 Status: b3) must be turned ON in the QD75, and a
machine OPR must be executed in the following cases.

When the power is turned ON (in the case of the absolute position system, however,
the "OPR request flag" is not established.)
When the absolute position system is not set
When the OPR is not performed in the absolute position system
When the OPR starts
The address information stored in the QD75 cannot be guaranteed while the "OPR
request flag" is ON.
The "OPR request flag" turns OFF and the "OPR complete flag" ( Md.31 Status: b4)
turns ON if the machine OPR is executed and is completed normally.
8-2

8 OPR CONTROL

MELSEC-Q
OPR sub functions
Refer to Section 3.2.4 "Combination of QD75 main functions and sub functions" for
details on "sub functions" that can be combined with OPR control. Also refer to Chapter
12 "Control sub functions" for details on each sub function.
[Remarks]
The following two sub functions are only related to machine OPR.
Sub function name

Machine OPR

Fast OPR

Reference

OPR retry function

Section 12.2.1

OP shift function

Section 12.2.2

: Combination possible,

: Restricted,

: Combination not possible

When an OPR is not required


Control can be carried out ignoring the "OPR request flag" ( Md.31 Status: b3) in
systems that do not require an OPR.
In this case, the "OPR parameters ( Pr.43 to Pr.57 )" must all be set to their initial
values or a value at which an error does not occur.

OPR from peripheral devices


"Machine OPR" and "fast OPR" can be executed from the test mode of the peripheral
device.
Refer to GX Configurator-QP Operating Manual for details on OPR from the peripheral
device.

8-3

8 OPR CONTROL

MELSEC-Q

8.2 Machine OPR


8.2.1 Outline of the machine OPR operation
Important
Use the OPR retry function when the OP position is not always in the same
direction from the workpiece operation area (when the OP is not set near the upper
or lower limit of the machine).
The machine OPR may not complete unless the OPR retry function is used.

Machine OPR operation


In a machine OPR, OP is established.
None of the address information stored in the QD75, PLC CPU, or servo is used at this
time. The position mechanically established after the machine OPR is regarded as the
"OP" to be the starting point for positioning control.
The method for establishing an "OP" by a machine OPR differs according to the method
set in " Pr.43 OPR method".
The following shows the operation when starting a machine OPR.
1)

The "machine OPR" is started.

2)

The operation starts according to the speed and direction set in the OPR parameters
( Pr.43 to Pr.57 ).

3)

The "OP" is established by the method set in " Pr.43

OPR method", and the

machine stops. (Refer to sections 8.2.2 to 8.2.8)


If "a" is set as " Pr.45

OP address", "a" will be stored as the current position in the

4)

" Md.20 Current feed value" and " Md.21 Machine feed value" which are
monitoring the position.

5)

The machine OPR is completed.

The " Pr.45

OP address" is a fixed value set by the user.

M
OP
Machine OPR

Near-point dog

Fig. 8.1 Example of a machine OPR

8-4

8 OPR CONTROL

MELSEC-Q

8.2.2 Machine OPR method


The method by which the machine OP is established (method for judging the OP position and
machine OPR completion) is designated in the machine OPR according to the configuration
and application of the positioning method.
The following table shows the methods that can be used for this OPR method.
(The OPR method is one of the items set in the OPR parameters. It is set in " Pr.43 OPR
method" of the basic parameters for OPR.)
Pr.43

Operation details

OPR method
Deceleration starts by the OFF

Near-point dog method

" Pr.47

ON of the near-point dog. (Speed is reduced to

Creep speed".)

The operation stops once after the near-point dog turns ON and then OFF. Later the
operation restarts and then stops at the first zero signal to complete the OPR.
The deceleration starts by the OFF
at the " Pr.47
Count method 1)

ON of the near-point dog, and the machine moves

Creep speed".

The machine stops once after moving the distance set in the " Pr.50

Setting for the

movement amount after near-point dog ON" from the OFF


ON position. Later the
operation restarts and then stops at the first zero signal to complete the machine OPR.
The deceleration starts by the OFF
at the " Pr.47
Count method 2)

ON of the near-point dog, and the machine moves

Creep speed.

The machine moves the distance set in the " Pr.50

Setting for the movement amount

ON position, and stops at that


after near-point dog ON" from the near-point dog OFF
position. The machine OPR is then regarded as completed.
Data set method

The position where the machine OPR has been performed becomes an OP.
The current feed value and feed machine value are overwritten to the OP address.

REMARK
Creep speed
The stopping accuracy is poor when the machine suddenly stops from fast speeds. To
improve the machine's stopping accuracy, its must change over to a slow speed before
stopping. This speed is set in the " Pr.47 Creep speed".

8-5

8 OPR CONTROL

MELSEC-Q

8.2.3 OPR method (1): Near-point dog method


The following shows an operation outline of the "near-point dog method" OPR method.

Operation chart
The machine OPR is started.
(The machine begins the acceleration designated in " Pr.51
1)

2)

designated in " Pr.44

OPR acceleration time selection", in the direction

OPR direction". It then moves at the " Pr.46

OPR speed" when the acceleration is

completed.)
The machine begins decelerating when the near-point dog ON is detected.
The machine decelerates to the " Pr.47

Creep speed", and subsequently moves at that speed.

3)

(At this time, the near-point dog must be ON. The workpiece will continue decelerating and stop if the near-point dog is
OFF.)

4)

After the near-point dog turns OFF, the machine stops. It then restarts and stops at the first zero point.
After a "deviation counter clear signal" is output to the drive unit, the OPR complete flag ( Md.31 Status: b4) turns

5)

from OFF to ON and the OPR request flag ( Md.31 status: b3) turns from ON to OFF.
V

Pr.46 OPR speed

Deceleration at the near-point dog ON


Pr.47

POINT
After the near-point dog turns OFF,
the machine stops, It then restarts
and at the first zero point.
1)

2)

Creep speed

3) A 4) 5)

t
1

Md.34 Movement amount after near-point dog ON


ON
Near-point dog

OFF

Zero signal

Adjust so the near-point dog OFF position is


as close as possible to the center of the zero
signal HIGH level.
If the near-point dog OFF position overlaps
with the zero signal, the machine OPR stop
position may deviate by one servomotor
rotation.
One servo motor rotation

ON
Machine OPR start
(Positioning start signal)

OFF

OPR request flag

OFF

ON

Md.31 Status: b3
ON
OPR complete flag

OFF

Md.31 Status: b4

Md.26 Axis operation status Standing by

In OPR

Standing by

Md.34 Movement amount after Inconsistent 0


near-point dog ON
Md.20 Current feed value
Md.21 Machine feed value

Inconsistent

Value of

Value of the machine moved is stored.

OP address

Fig. 8.2 Near-point dog method machine OPR

8-6

8 OPR CONTROL

MELSEC-Q
Precautions during operation
(1) An error "Start at home position (OP) fault (error code: 201)" will occur if another
machine OPR is attempted after a machine OPR completion when the OPR retry
function is not set ("0" is set in " Pr.48 OPR retry").
(2) Machine OPR carried out from the near-point dog ON position will start at the
" Pr.47

Creep speed".

(3) The near-point dog must be ON during deceleration from the OPR speed " Pr.47
Creep speed".
(4) When the stop signal stops the machine OPR, carry out the machine OPR again.
When restart command is turned ON after the stop signal stops the OPR, the error
"OPR restart impossible (error code: 209)" will occur.
The workpiece will continue decelerating and stop if the near-point dog is turned OFF
before it has decelerated to the creep speed, thus causing an error "Dog detection
timing fault (error code: 203)".
V

Pr. 46 OPR speed


Pr. 47 Creep speed

t
ON
Near-point dog OFF
ON
Machine OPR start
(Positioning start signal)

OFF
ON

OPR request flag


[ Md.31 Status : b3]

OFF

OPR complete flag


[ Md.31 Status : b4]

OFF

Md.26 Axis operation status Standing by In OPR

Md.34 Movement amount


after near-point dog ON

Inconsistent 0

Md.20 Current feed value


Md.21 Machine feed value

Inconsistent Value the machine moved is stored

In error

Address at stop

Fig. 8.3 Operation when the near-point dog is turned OFF before the creep speed is reached

8-7

8 OPR CONTROL

MELSEC-Q

8.2.4 OPR method (2): Count method 1)


The following shows an operation outline of the "count method 1)" OPR method.
In the "count method 1)" OPR, the following can be performed:
Machine OPR on near-point dog
Second machine OPR after completion of first machine OPR

Operation chart
The machine OPR is started.
(The machine begins the acceleration designated in " Pr.51
1)

designated in " Pr.44

OPR acceleration time selection", in the direction

OPR direction". It then moves at the " Pr.46

OPR speed" when the acceleration is

2)

completed.)
The machine begins decelerating when the near-point dog ON is detected.

3)

The machine decelerates to the " Pr.47

4)

Creep speed", and subsequently moves at that speed.

The machine stops after the workpiece has been moved the amount set in the " Pr.50 Setting for the movement
amount after near-point dog ON" after the near-point dog turned ON. It then restarts and stops at the first zero point.
After a "deviation counter clear output" is output to the drive unit, the OPR complete flag Md.31 Status: b4) turns from

5)

OFF to ON, and the OPR request flag ( Md.31 Status: b3) turns from ON to OFF.
Pr. 46 OPR speed

Pr. 50 Setting for the movement amount


after near-point dog ON
Pr. 47 Creep speed

POINT
After the near-point dog turns OFF,
the machine stops, It then restarts
and at the first zero point.

Md.34 Movement amount after near-point dog ON

Leave sufficient distance from the zero point


position to the near-point dog OFF

ON
Near-point dog OFF
Adjust the setting for the movement amount after
near-point dog ON to be as near as possible to
the center of the zero signal HIGH.
If the setting for the movement amount after
Zero signal
near-point dog ON falls within the zero signal,
there may be produced an error of one servo
motor rotation in the machine OPR stop position. ON

Machine OPR start

OFF

OPR request flag


[ Md.31 Status : b3]

OFF(0)

OPR complete flag


[ Md.31 Status : b4]

OFF(0)

First zero signal after moving a set to " Pr. 50


Setting for the movement amount after nearpoint dog ON.
One servo motor rotation

ON(1)

ON(1)

Md.26 Axis operation status

Standing by

In OPR

Standing by

Md.34 Movement amount


after near-point dog ON

Inconsistent

Value of

Md.20 Current feed value


Md.21 Machine feed value

Inconsistent

Value the machine moved is stored

OP address

1.

Fig. 8.12 Count method1) machine OPR

8-8

8 OPR CONTROL

MELSEC-Q
Precautions during operation
(1) An error "Count method movement amount fault (error code: 206)" will occur
and the operation will not start if the " Pr.50 Setting for the movement
amount after near-point dog ON" is smaller than the deceleration distance
from the " Pr.46 OPR speed" to " Pr.47 Creep speed".
A deceleration stop will be carried out if the speed is changed during the
operation and an error occurs.
(2) The following shows the operation when a machine OPR is started while the
near-point dog is ON.
(3) When the stop signal stops the machine OPR, carry out the machine OPR
again. When restart command is turned ON after the stop signal stops the
OPR, the error "OPR restart impossible (error code: 209)" will occur.
Pr. 50 Setting for the movement
amount after near-point dog ON

4)

1)

3)

5)

[Operation when a machine OPR is started at


the near-point dog ON position]
1) A machine OPR is started.
2) The machine moves at the OPR speed in the
opposite direction of an OPR.
3) Deceleration processing is carried out by
" Pr.39 Stop group 3 sudden stop
selection" when the near-point dog OFF is
detected.
4) After the machine stops, a machine OPR

2)

is carried out in the OPR direction.

ON
Near-point dog OFF

5) The machine OPR is completed after the


deviation counter clear output is provided on
detection of the first zero signal after the
travel of the movement amount set to

Zero signal

" Pr.50

Setting for the movement amount

after near-point dog ON" on detection of the


near-point dog signal ON.

Fig. 8.13 Count method 1) machine OPR on the near-point dog ON position

8-9

8 OPR CONTROL

MELSEC-Q

8.2.5 OPR method (3): Count method 2)


The following shows an operation outline of the "method 2)" OPR method.
The "count method 2)" method is effective when a "zero signal" cannot be received.
(Note that compared to the "count method 1)" method, using this method will result in
more deviation in the stop position during machine OPR.)

Operation chart
The machine OPR is started.
1)

(The machine begins the acceleration designated in " Pr.51


direction designated in " Pr.44

OPR acceleration time selection", in the

OPR direction". It then moves at the " Pr.46

OPR speed" when the

acceleration is completed.)
2)

The machine begins decelerating when the near-point dog ON is detected.

3)

The machine decelerates to the " Pr.47

4)

The command from the QD75 will stop and the machine OPR will be completed when the machine moves
the movement amount set in " Pr.50 Setting for the movement amount after near-point dog ON " from the

Creep speed", and subsequently moves at that speed.

near-point dog ON position.

Pr. 46 OPR speed


V

Pr.50 Setting for the movement amount


after near-point dog ON
Pr. 47 Creep speed

t
Md.34 Movement amount after near-point dog ON
Leave sufficient distance from the OP
position to the near-point dog OFF

ON
Near-point dog OFF
ON
Machine OPR start
(Positioning start signal)

OFF

OPR request flag


[ Md.31 Status : b3]

OFF(0)

OPR complete flag


[ Md.31 Status : b4]

OFF(0)

ON(1)

ON(1)

Md.26 Axis operation status Standing by

In OPR

Standing by

Md.34 Movement amount


after near-point dog ON

Inconsistent

Value of

Md.20 Current feed value

Inconsistent

Value the machine moved is stored

OP address

1.

Md.21 Machine feed value

Fig. 8.14 Count method 2) machine OPR

8 - 10

8 OPR CONTROL

MELSEC-Q
Restrictions
When this method is used, a deviation will occur in the stop position (OP)
compared to other OPR methods because an error of about 1 ms occurs in taking
in the near-point dog ON.

Precautions during operation


(1) An error "Count method movement amount fault (error code: 206)" will occur
and the operation will not start if the " Pr.50 Setting for the movement
amount after near-point dog ON" is smaller than the deceleration distance
from the " Pr.46 OPR speed" to " Pr.47 Creep speed".
A deceleration stop will be carried out if the speed is changed during the
operation and an error occurs.
(2) The following shows the operation when a machine OPR is started while the
near-point dog is ON.
(3) When the stop signal stops the machine OPR, carry out the machine OPR
again. When restart command is turned ON after the stop signal stops the
OPR, the error "OPR restart impossible (error code: 209)" will occur.
Pr.50 Setting for the movement amount after
near-point dog ON
4)

1)

3)

5)

[Operation when an OPR is started at the


near-point dog ON position]
1) A machine OPR is started.
2) The machine moves at the OPR speed in the
opposite direction of an OPR.
3) Deceleration processing is carried out by
" Pr.39 Stop group 3 sudden stop

2)

selection" when the near-point dog OFF is


detected.
4) After the machine stops, a machine OPR is
carried out in the OPR direction.

ON
Near-point dog OFF

5) The machine OPR is completed after


moving the movement amount set in the
" Pr.50

Setting for the movement amount

after near-point dog ON".

Fig. 8.15 Count method 2) machine OPR on the near-point dog ON position

8 - 11

8 OPR CONTROL

MELSEC-Q

8.2.6 OPR method (4): Data set method


The following shows an operation outline of the "Data set method" OPR method.
The " Data set method" method is effective when a "Near-point dog" does not used.
It can be used with absolute position system.
With the data set method OPR, the position where the machine OPR has been carried
out, is registered into the QD75 as the OP, and the current feed value and feed
machine value is overwritten to an OP address.
Use the JOG or manual pulse generator operation to move the OP.

Operation chart
The address upon execution
of the OPR is registered as
an OP address.
t

OPR start

Fig. 8.16 Data set method OPR

Precautions during operation


(1) The zero point must have been passed before the OPR is carried out after the
power supply is turned ON. If the OPR is carried out without passing the zero
point even once, the "OPR restart zero point not passed error" will occur.
When the "Home positioning return (OPR) restart zero point not passed error"
occurs, perform the JOG or similar operation so that the servomotor makes
more than one revolution after an error reset, before carrying out the machine
OPR again.
(2) When it is not the case of the absolute position system, starting the data set
method OPR will be identical to the function of the current value change.
(3) The OPR data used for the data set method is the "OPR method" and "OP
address".
The OPR data other than that for the OPR method and OP address is not
used for the data set method OPR method, but if a value is set the outside the
setting rage, an error will occur when the PLC READY signal (Y0) is turned
ON so that the preparation complete (X0) is not turned OFF.
With the OPR data other than that for the OPR method and OP address, set
an arbitrary value (default value can be allowed) within each data setting
range so that an error will not occur upon receiving the PLC READY signal
ON.

8 - 12

8 OPR CONTROL

MELSEC-Q

8.3 Fast OPR


8.3.1 Outline of the fast OPR operation
Fast OPR operation
In a fast OPR, positioning is carried out by a machine OPR to the " Md.21
Machine feed value" stored in the QD75.
The following shows the operation during a basic fast OPR start.
1) The fast OPR is started.
2) Positioning control begins to the " Md.21 Machine feed value", begins at
speed set in the OPR parameters ( Pr.43 to Pr.57 ).
3) The fast OPR is completed.

Pr. 46 OPR speed

Machine OP
(OP position)

Fast OPR start


(Positioning start signal)
Md.26 Axis operation status

Standing by

In OPR

Standing by

M
OP
Positioning to the OP

Fig. 8.17 Fast OPR

8 - 13

8 OPR CONTROL

MELSEC-Q
Operation timing and processing time of fast OPR
The following shows details about the operation timing and time during fast OPR.

Positioning start
signal [Y10,Y11,Y12,Y13]
BUSY signal [XC,XD,XE,XF]
t1
Start complete signal
[X10,X11,X12,X13]

t3

Md.26 Axis operation status Standing by

Standing by

In position control

t2

Positioning operation

Fig. 8.18 Operation timing and processing time of fast OPR

Normal timing time

Unit: ms

t1

t2

t3

1.0 to 1.3

2.7 to 4.4

0 to 3.5

The

t1 timing time could be delayed by the operation state of other axes.

Operating restrictions
When the OPR complete flag ( Md.31 Status: b3) is ON, executing a fast OPR start
will result in an "Home positioning return (OPR) request flag ON" error (error code:
207)".

8 - 14

Chapter 9 Major Positioning Control


The details and usage of the major positioning controls (control functions using the
"positioning data") are explained in this chapter.
The major positioning controls include such controls as "positioning control" in which
positioning is carried out to a designated position using the address information,
"speed control" in which a rotating object is controlled at a constant speed,
"speed-position switching control" in which the operation is shifted from "speed control"
to "position control" and "position-speed switching control" in which the operation is
shifted from "position control" to "speed control".
Carry out the required settings to match each control.

9.1 Outline of major positioning controls...........................................................................9- 2


9.1.1 Data required for major positioning control...................................................9- 4
9.1.2 Operation patterns of major positioning controls ..........................................9- 5
9.1.3 Designating the positioning address ............................................................ 9- 15
9.1.4 Confirming the current value ........................................................................ 9- 16
9.1.5 Control unit "degree" handling...................................................................... 9- 18
9.1.6 Interpolation control ...................................................................................... 9- 21
9.2 Setting the positioning data ....................................................................................... 9- 25
9.2.1 Relation between each control and positioning data................................... 9- 25
9.2.2 1-axis linear control....................................................................................... 9- 27
9.2.3 2-axis linear interpolation control.................................................................. 9- 29
9.2.4 3-axis linear interpolation control.................................................................. 9- 33
9.2.5 4-axis linear interpolation control.................................................................. 9 -39
9.2.6 1-axis fixed-feed control................................................................................ 9- 44
9.2.7 2-axis fixed-feed control (interpolation) ........................................................ 9- 46
9.2.8 3-axis fixed-feed control (interpolation) ........................................................ 9- 48
9.2.9 4-axis fixed-feed control (interpolation) ....................................................... 9- 52
9.2.10 2-axis circular interpolation control with sub point designation ................... 9- 54
9.2.11 2-axis circular interpolation control with center point designation............... 9- 60
9.2.12 1-axis speed control...................................................................................... 9- 68
9.2.13 2-axis speed control...................................................................................... 9- 71
9.2.14 3-axis speed control...................................................................................... 9- 74
9.2.15 4-axis speed control...................................................................................... 9- 78
9.2.16 Speed-position switching control (INC mode) ............................................. 9- 83
9.2.17 Speed-position switching control (ABS mode) ............................................ 9- 91
9.2.18 Position-speed switching control.................................................................. 9- 99
9.2.19 Current value changing ................................................................................ 9-106
9.2.20 NOP instruction............................................................................................. 9-111
9.2.21 JUMP instruction........................................................................................... 9-112
9.2.22 LOOP ............................................................................................................ 9-114
9.2.23 LEND............................................................................................................. 9-115

9-1

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1 Outline of major positioning controls


"Major positioning controls" are carried out using the "positioning data" stored in the
QD75.
The basic controls such as position control and speed control are executed by setting
the required items in this "positioning data", and then starting that positioning data.
The control system for the "major positioning controls" is set in setting item " Da.2
Control system" of the positioning data.
Control defined as a "major positioning control" carries out the following types of
control according to the " Da.2 Control system" setting.
Major positioning control
1-axis linear
control

Position control

2-axis linear
interpolation
control
Linear control
3-axis linear
interpolation
control
4-axis linear
interpolation
control
1-axis fixedfeed control

ABS Linear 1
INC Linear 1
ABS Linear 2
INC Linear 2
ABS Linear 3
INC Linear 3
ABS Linear 4
INC Linear 4

Fixed-feed 1

2-axis fixedfeed control

Fixed-feed 2

3-axis fixedfeed control

Fixed-feed 3

Fixed-feed
control

4-axis fixedfeed control


Sub point
designation

2-axis circular
interpolation
Center point
control
designation

Speed control

1-axis speed
control
2-axis speed
control
3-axis speed
control
4-axis speed
control

Details

Da.2 Control system

Positioning of a designated 1 axis is carried out from the


start address (current stop position) to the designated
position.
Using a designated 2 axes, linear interpolation control is
carried out from the start address (current stop position) to
the designated position.
Using a designated 3 axes, linear interpolation control is
carried out from the start address (current stop position) to
the designated position.
Using a designated 4 axes, linear interpolation control is
carried out from the start address (current stop position) to
the designated position.
Positioning of a designated 1 axis is carried out from the
start address (current stop position).
(The " Md.20 Current feed value" is set to "0" at the start.)
Using a designated 2 axes, linear interpolation control is
carried out from the start address (current stop position).
(The " Md.20 Current feed value" is set to "0" at the start.)
Using a designated 3 axes, linear interpolation control is
carried out from the start address (current stop position).
(The " Md.20 Current feed value" is set to "0" at the start.)

Fixed-feed 4

Using a designated 4 axes, linear interpolation control is


carried out from the start address (current stop position).
(The " Md.20 Current feed value" is set to "0" at the start.)

ABS Circular sub


INC Circular sub
ABS Circular right
ABS Circular left
INC Circular right
INC Circular left
Forward run speed 1
Reverse run speed 1
Forward run speed 2
Reverse run speed 2
Forward run speed 3
Reverse run speed 3
Forward run speed 4
Reverse run speed 4

The axis in which the interpolation control system is set is


regarded as the reference axis. Positioning is carried out in
an arc path to a designated position, while controlling the
other axis (interpolation axis) to match the positioning data
set in the reference axis.
The speed control of the designated 1 axis is carried out.
The speed control of the designated 2 axes is carried out.
The speed control of the designated 3 axes is carried out.
The speed control of the 4 axes is carried out.

9-2

9 MAJOR POSITIONING CONTROL

Major positioning control

Speed-position switching control

Position-speed switching control

NOP
instruction

MELSEC-Q

Details

Da.2 Control system


Forward run
speed/position
Reverse run
speed/position
Forward run
position/speed
Reverse run
position/speed

The control is continued as position control (positioning for


the designated address or movement amount) by turning
ON the "speed-position switching signal" after first carrying
out speed control.
The control is continued as speed control by turning ON
the "position-speed switching signal" after first carrying out
position control.
A nonexecutable control system. When this instruction is
set, the operation is transferred to the next data operation,
and the instruction is not executed.

NOP instruction

The current feed value ( Md.20 ) is changed to an address

Current value
Current value changing
changing
Other control

JUMP
instruction
LOOP

LOOP

LEND

LEND

JUMP instruction

set in the positioning data.


This can be carried out by either of the following 2
methods.
(The machine feed value cannot be changed.)
Current value changing using the control system
Current value changing using the current value
changing start No. (No. 9003).
An unconditional or conditional JUMP is carried out to a
designated positioning data No.
A repeat control is carried out by repeat LOOP to LEND.
Control is returned to the top of the repeat control by
repeat LOOP to LEND. After the repeat operation is
completed specified times, the next positioning data is run.

In "2-axis linear interpolation control", "3-axis linear interpolation control", "4-axis linear interpolation control", "2-axis
fixed-feed control", "3-axis fixed-feed control", "4-axis fixed-feed control", "2-axis circular interpolation control", "2-axis
speed control", "3-axis speed control" and "4-axis speed control", control is carried out so that linear and arc paths are
drawn using a motor set in two or more axes directions. This kind of control is called "interpolation control". (Refer to
Section 9.1.6 "Interpolation control" for details.)

9-3

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.1 Data required for major positioning control


The following table shows an outline of the "positioning data" configuration and setting
details required to carry out the "major positioning controls".

Positioning data No. 1

Setting item

Setting details

Da.1 Operation pattern

Set the method by which the continuous positioning data (Ex: positioning data No. 1,
No. 2, No. 3) will be controlled. (Refer to Section "9.1.2".)

Da.2 Control system

Set the control system defined as a "major positioning control". (Refer to Section "9.1".)

Acceleration time
No.

Select and set the acceleration time at control start. (Select one of the four values set

Da.3

Deceleration time
No.

Select and set the deceleration time at control stop. (Select one of the four values set

Da.4
Da.5

Axis to be
interpolated

Set an axis to be interpolated (partner axis) during the 2-axis interpolation operation
(Refer to Section 9.1.6).

Da.6

Positioning address/
Set the target value during position control. (Refer to Section "9.1.3".)
movement amount

in Pr.9 , Pr.25 , Pr.26 , and Pr.27

for the acceleration time.)

in Pr.10 , Pr.28 , Pr.29 , and Pr.30

for the deceleration time.)

Da.7 Arc address

Set the sub point or center point address during circular interpolation control.

Da.8 Command speed

Set the speed during the control execution.

Da.9 Dwell time

Set the time the machine waits from the completion of the executed positioning control
and the stopping of the workpiece until the judgment of the QD75 positioning
completion.

Da.10 M code

Set this item when carrying out sub work (clamp and drill stops, tool replacement, etc.)
corresponding to the code No. related to the positioning data execution.

The settings and setting requirement for the setting details of Da.1 to Da.10 differ according to the
" Da.2 Control system". (Refer to Section 9.2 "Setting the positioning data".)

Major positioning control sub functions


Refer to Section 3.2.4 "Combination of QD75 major functions and sub functions"
for details on "sub functions" that can be combined with the major positioning
control.
Also refer to Chapter 12 "Control sub Functions" for details on each sub function.

Major positioning control from peripheral devices


"Major positioning control" can be executed from the peripheral device test mode.
Refer to GX Configurator-QP Operating Manual for details on carrying out major
positioning control from the peripheral device.

REMARK

600 positioning data (positioning data No. 1 to 600) items can be set per axis.

9-4

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.2 Operation patterns of major positioning controls


In "major positioning control" (high-level positioning control), " Da.1 Operation
pattern" can be set to designate whether to continue executing positioning data after
the started positioning data. The "operation pattern" includes the following 3 types.
Positioning complete
Positioning continue

(1) Independent positioning control


(operation pattern: 00)
(2) Continuous positioning control
(operation pattern: 01)
(3) Continuous path control
(operation pattern: 11)

The following shows examples of operation patterns when "1-axis linear control (ABS
linear 1)" is set in positioning data No. 1 to No. 6 of axis 1. Details of each operation
pattern are shown on the following pages.

< Operation example when "1-axis linear positioning" is set in the positioning data of axis 1 >
(Setting details)
Positioning data No.1

Positioning to address [A] at command speed [a]

No.1 Start
Operation pattern = 11: Continuous path control

No.2 Positioning to address [B] at command speed [b]

Operation pattern = 11: Continuous path control

No.3 Positioning to address [C] at command speed [a]

Operation pattern = 01: Continuous positioning control

No.4 Positioning to address [D] at command speed [b]

Operation pattern = 01: Continuous positioning control

No.5

Positioning to address [E] at command speed [a]

Operation pattern = 00: Independent positioning control

No.6

Control stop
Positioning to address [F] at command speed [a] Operation pattern = 11: Continuous path control

(Positioning complete)

V
Da. 1 Operation pattern
01

11

11

01

00
The machine stops, and
then continues the next
positioning.

Speed is changed
without stopping

Positioning is terminated

No.2

NO.1
A

(Positioning data)

No.3

No.4
C

No.5

Address
E
F
(Direction in which axis 1 addresses increase)

For 1-axis linear control


(One motor is driven, and positioning is carried out to an addresses designated in one direction.)

9-5

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINT
The BUSY signal [XC, XD, XE, XF] turns ON even when position control of
movement amount 0 is executed. However, since the ON time is short, the ON
status may not be detected in the PLC program.

[1] Independent positioning control (Positioning complete)


This control is set when executing only one designated data item of positioning. If
a dwell time is designated, the positioning will complete after the designated time
elapses.
This data (operation pattern [00] data) becomes the end of block data when
carrying out block positioning. (The positioning stops after this data is executed.)
V

Positioning complete (00)


Dwell time

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]
Start complete signal
[X10, X11, X12, X13] OFF

ON

ON

ON

[XC, XD, XE, XF]

OFF

Positioning complete signal


[X14, X15, X16, X17]

OFF

BUSY signal

ON

Fig. 9.1 Operation during independent positioning control

9-6

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] Continuous positioning control


(1) The machine always automatically decelerates each time the positioning is
completed. Acceleration is then carried out after the QD75 command speed
reaches 0 to carry out the next positioning data operation. If a dwell time is
designated, the acceleration is carried out after the designated time elapses.
(2) In operation by continuous positioning control (operation pattern "01"), the
next positioning No. is automatically executed. Always set operation pattern
"00" in the last positioning data to complete the positioning.
If the operation pattern is set to positioning continue ("01" or "11"), the
operation will continue until operation pattern "00" is found.
If the operation pattern "00" cannot be found, the operation may be carried
out until the positioning data No. 600. If the operation pattern of the
positioning data No. 600 is not completed, the operation will be started again
from the positioning data No. 1.
Dwell
time

Positioning continue (01)

V
Positioning continue (01)

Address (+) direction


t
Dwell time
not designated

Address (-) direction

Positioning
complete (00)

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]
Start complete signal
[X10, X11, X12, X13] OFF

ON

ON

ON
BUSY signal

[XC, XD, XE, XF] OFF


ON

Positioning complete signal


OFF
[X14, X15, X16, X17]

Fig. 9.2 Operation during continuous positioning control

9-7

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[3] Continuous path control


(1) Continuous path control
(a) The speed is changed without deceleration stop between the
command speed of the positioning data currently being run and the
speed of the positioning data that will be run next.
The speed is not changed if the current speed and the next speed are
equal.
(b) The speed will become the speed used in the previous positioning
operation if the command speed is set to "-1".
(c) Dwell time will be ignored, even if set.
(d) The next positioning No. is executed automatically in operations by
continuous path control (operation pattern "11"). Always complete the
positioning by setting operation pattern "00" in the last positioning data.
If the operation pattern is set to positioning continue ("01" or "11"), the
operation will continue until operation pattern "00" is found.
If the operation pattern "00" cannot be found, the operation may be
carried out until the positioning data No. 600. If the operation pattern of
the positioning data No. 600 is not complete, the operation will be
started again from the positioning data No. 1.
(e) The speed switching patterns include the "front-loading speed
switching pattern" in which the speed is changed at the end of the
current positioning side, and the "standard speed switching pattern" in
which the speed is at the start of the next positioning side. (Refer to
" Pr.19 Speed switching mode".)
Continuous path control

Standard speed switching mode


Front-loading speed switching mode

(f)

In the continuous path control, the positioning may be completed


before the set address/movement amount and the current data may be
switched to the "positioning data that will be run next".
This is because a preference is given to the positioning at a command
speed. In actuality, the positioning is completed before the set
address/movement amount by an amount of remaining distance at
)
speeds less than the command speed. The remaining distance (
at speeds less than the command speed is 0
(distance
moved in 3.5ms at a speed at the time of completion of the
positioning).

9-8

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning continue (11)

V
Positioning continue (11)

Dwell time
Positioning
complete (00)

Address (+) direction

Address (-) direction

ON
Positioning start signal
[Y10, Y11, Y12, Y13]

OFF

Start complete signal


[X10, X11, X12, X13]

OFF

[XC, XD, XE, XF]

OFF

ON

ON
BUSY signal

ON
Positioning complete signal

OFF

[X14, X15, X16, X17]

Fig. 9.3 Operation during continuous path control (Standard speed switching mode)

POINT
In the continuous path control, a speed variation will not occur using the near-pass
function when the positioning data No. is switched (Refer to Section 12.3.3 "Nearpass function").

(2) Deceleration stop conditions during continuous path control


Deceleration stops are not carried out in continuous path control, but the
machine will carry out a deceleration stop to speed "0" in the following
cases (a) to (d).
(a) When the operation pattern of the positioning data currently being
executed is "continuous path control: 11", and the movement direction
of the positioning data currently being executed differs from that of the
next positioning data. (Only for 1-axis positioning control (Refer to the
"Point" in the next page.))
V
Positioning data No.1
Operation pattern : 11
Speed becomes 0

Positioning data No.2


Operation pattern : 00

9-9

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(b) When the operation pattern of the positioning data currently being
executed is "continuous path control: 11", and the movement amount
of the next positioning data is "0".
(c) During operation by step operation. (Refer to Section 12.7.1 "Step
function".)
(d) When there is an error in the positioning data to carry out the next
operation.

POINTS
(1) The movement direction is not checked during interpolation operations. Thus, automatic deceleration to a stop will
not be carried out even if the movement direction is changed (See the figures below).
Because of this, the interpolation axis may suddenly reverse direction.
To avoid this sudden direction reversal in the interpolation axis, set the pass point to continuous positioning control
"01" instead of setting it to continuous path control "11".
[Positioning by interpolation]
[Reference axis operation]
[Interpolation axis operation]
V
Positioning data

Positioning data

No.1

No.2

Interpolation axis
t
Reference axis
Positioning data No.1 Continuous path control

t
Positioning data Positioning data
No.1

No.2

Positioning data Positioning data


No.1

No.2

(2) When a "0" is set in the " Da.6 Positioning address/movement amount" of the continuous path control positioning
data, the command speed of about 2 ms is reduced to 0.
When a "0" is set in the " Da.6 Positioning address/movement amount" to increase the number of speed change
points in the future, change the " Da.2 Control system" to the "NOP instruction" to make the control
nonexecutable.
(Refer to Section 9.2.20 "NOP instruction".)
(3) In the continuous path control positioning data, assure a movement distance so that the execution time with that
data is 100 ms or longer, or lower the command speed.

9 - 10

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(3) Speed handling


(a) Continuous path control command speeds are set with each
positioning data.
The QD75 then carries out the positioning at the speed designated
with each positioning data.
(b) The command speed can be set to "1" in continuous path control.
The control will be carried out at the speed used in the previous
positioning data No. if the command speed is set to "1".
(The "current speed" will be displayed in the command speed when
the positioning data is set with a peripheral device. The current speed
is the speed of the positioning control being executed currently.)
1)

2)

3)

The speed does not need to be set in each positioning data when
carrying out uniform speed control if "1" is set beforehand in the
command speed.
If the speed is changed in the previous positioning data when "1"
is set in the command speed, the operation can be continued at
the new speed.
An error "no command speed error (error code: 503)" occurs and
positioning cannot be started if "1" is set in the command speed
of the first positioning data at start.

[Relation between the command speed and current speed]


V

P1

P2

P3

P4

P5

3000
2000
1000
t
Da. 8 Command speed 1000 3000 -1
Md. 27 Current speed 1000 3000 3000

-1

-1

3000 3000

The current speed is


changed even if the new
speed is not reached in P2.

POINTS
(1) In the continuous path control, a speed variation will not occur using the near-pass function when the
positioning data is switched (Refer to Section 12.3.3 "Near-pass function").
(2) The QD75 holds the command speed set with the positioning data, and the latest value of the speed
set with the speed change request as the " Md.27 Current speed". It controls the operation at the
"current speed" when "-1" is set in the command speed.
(Depending on the relation between the movement amount and the changed speed, the feedrate may
not reach the new speed value, but even then the current speed will be updated.)
(3) When the address for speed change is identified beforehand, generate and execute the positioning
data for speed change by the continuous path control to carry out the speed change without requesting
the speed change with a PLC program.

9 - 11

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(4) Speed switching


(Refer to " Pr.19 Speed switching mode".)
(a) Standard speed switching mode
1)

If the respective command speeds differ in the "positioning data


currently being executed" and the "positioning data to carry out
the next operation", the machine will accelerate or decelerate
after reaching the positioning point set in the "positioning data
currently being executed" and the speed will change over to the
speed set in the "positioning data to carry out the next operation".
The parameters used in acceleration/deceleration to the
command speed set in the "positioning data to carry out the next
operation" are those of the positioning data to carry out
acceleration/deceleration.
Speed switching will not be carried out if the command speeds
are the same.

2)

Speed
switching

Dwell time

Dwell time

Positioning

Da. 1 Operation pattern

11

11

11

01

00

ON
Positioning start signal
OFF
[Y10, Y11, Y12, Y13]
Start complete signal
[X10, X11, X12, X13] OFF

ON

ON
BUSY signal

[XC, XD, XE, XF] OFF


ON

Positioning complete signal

[X14, X15, X16, X17]

OFF

Fig. 9.4 Operation for the standard speed switching mode


3)

Speed switching condition


If the movement amount is small in regard to the target speed, the
current speed may not reach the target speed even if
acceleration/deceleration is carried out. In this case, the machine
is accelerated/decelerated so that it nears the target speed.
If the movement amount will be exceeded when automatic
deceleration is required (Ex. Operation patterns "00", "01", etc.),
the machine will immediately stop at the designated positioning
address, and a "insufficient movement distance warning (warning
code: 513)" will occur.

9 - 12

9 MAJOR POSITIONING CONTROL

MELSEC-Q
[When the movement amount is small during
automatic deceleration]
The movement amount required to carry out the
automatic deceleration cannot be secured, so the
machine immediately stops in a speed 0 status.

[When the speed cannot change over in P2]


When the relation of the speeds is P1 =
P4, P2 = P3, P1 < P2.

P1

P2

P3

P4

Positioning address.

(b) Front-loading speed switching mode


1)

If the respective command speeds differ in the "positioning data


currently being executed" and the "positioning data to carry out
the next operation", the speed will change over to the speed set in
the "positioning data to carry out the next operation" at the end of
the "positioning data currently being executed".

2)

The parameters used in acceleration/deceleration to the


command speed set in the "positioning data to carry out the next
operation" are those of the positioning data to carry out
acceleration/deceleration.
Speed switching will not be carried out if the command speeds
are the same.

Dwell time

Dwell time

Positioning

Da. 1 Operation pattern

11

11

11

01

ON
Positioning start signal
OFF
[Y10, Y11, Y12, Y13]
Start complete signal
[X10, X11, X12, X13] OFF

ON

ON
BUSY signal

[XC, XD, XE, XF] OFF


ON

Positioning complete signal

OFF

[X14, X15, X16, X17]

Fig. 9.5 Operation for the front-loading speed switching mode

9 - 13

00

9 MAJOR POSITIONING CONTROL

3)

Speed switching condition


If the movement amount is small in regard to the target speed, the
current speed may not reach the target speed even if
acceleration/deceleration is carried out. In this case, the machine
is accelerated/decelerated so that it nears the target speed.
If the movement amount will be exceeded when automatic
deceleration is required (Ex. Operation patterns "00", "01", etc.),
the machine will immediately stop at the designated positioning
address, and a "insufficient movement distance warning (warning
code: 513)" will occur.

[When the speed cannot change over to the


P2 speed in P1]
When the relation of the speeds is P1 =
P4, P2 = P3, P1 < P2.
P1

P2

P3

MELSEC-Q

[When the movement amount is small during


automatic deceleration]
The movement amount required to carry out the
automatic deceleration cannot be secured, so the
machine immediately stops in a speed 0 status.

P4

Positioning address

9 - 14

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.3 Designating the positioning address


The following shows the two methods for commanding the position in control using
positioning data.

Absolute system
Positioning is carried out to a designated position (absolute address) having the
OP as a reference. This address is regarded as the positioning address. (The
start point can be anywhere.)
Address
100

Address
100

Address
150

Start point
End point
Address
300

Address 150
Address 100
Address 150

100
OP
(Reference point)

A point

150

300

B point

C point

Within the stroke limit range

Fig. 9.6 Absolute system positioning

Incremental system
The position where the machine is currently stopped is regarded as the start point,
and positioning is carried out for a designated movement amount in a designated
movement direction.

Movement amount
+100
Movement amount +100
Movement
amount -150

Movement amount
+100

Movement amount-100

100
A point

Start point
End point

Movement amount
-100

Movement amount+50

150
B point

300
C point

Within the stroke limit range

Fig. 9.7 Incremental system positioning

9 - 15

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.4 Confirming the current value


Values showing the current value
The following two types of addresses are used as values to show the position in
the QD75.
These addresses ("current feed value" and "machine feed value") are stored in the
monitor data area, and used in monitoring the current value display, etc.
This is the value stored in " Md.20

Current feed value

This value has an address established with a "machine OPR" as a

reference, but the address can be changed by changing the current


value to a new value.
This value is updated every 3.5ms.
This is the value stored in " Md.21

Machine feed value

Current feed value".

Machine feed value".

This value always has an address established with a "machine OPR"

as a reference. The address cannot be changed, even if the current


value is changed to a new value.
This value is updated every 56.8ms.

The "current feed value" and "machine feed value" are used in monitoring the
current value display, etc.
V

Current value changed to


20000 with current value

OP

changing instruction

t
Address after the current
value is changed is stored
Md. 20 Current feed value

1 to

10000

Md. 21 Machine feed value

1 to

10000

20000

Address does not change even


after the current value is changed

Fig. 9.8 Current feed value and machine feed value

9 - 16

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
(1) A 3.5ms error will occur in the current value update timing when the stored
"current feed value" is used in the control.
A 56.8ms error will occur in the current value update timing when the stored
"machine feed value" is used in the control.
(2) The "current feed value" and "machine feed value" may differ from the values
set in " Da.6 Positioning address/movement amount" of the positioning data if
the movement amount per pulse is not set to "1".

Monitoring the current value


The "current feed value" and "machine feed value" are stored in the following
buffer memory addresses, and can be read using a "DFRO (P) command" from
the PLC CPU.
Buffer memory addresses
Axis 1

Axis 2

Axis 3

Axis 4

Md.20 Current feed value

800, 801

900, 900

1000, 1001

1100, 1101

Md.21 Machine feed value

802, 803

902, 903

1002, 1003

1102, 1103

Example
Program in which the axis 1 current feed value is read to D104 and D105

<Read current feed value to D104 and D105>

9 - 17

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.5 Control unit "degree" handling


When the control unit is set to "degree", the following items differ from when other
control units are set.

[1] Current feed value and machine feed value addresses


The address of " Md.20 Current feed value" becomes a ring address from 0 to
359.99999.
But the address of " Md.21 Machine feed value" doesn't become a ring address.
359.99999

359.99999

[2] Software stroke limit valid/invalid setting


With the control unit set to "degree", the software stroke limit upper and lower
limit values are 0 to 359.99999.

(a) Setting to validate software stroke limit


To validate the software stroke limit, set the software stroke limit lower limit
value and the upper limit value in a clockwise direction.
0
Clockwise direction
315.00000
Section A
90.00000
Section B

1) To set the movement range A, set as follows.


Software stroke limit lower limit value..................................315.00000
Software stroke limit upper limit value ...................................90.00000

2) To set the movement range B, set as follows.


Software stroke limit lower limit value....................................90.00000
Software stroke limit upper limit value .................................315.00000

(b) Setting to invalidate software stroke limit


To invalidate the software stroke limit, set the software stroke limit lower
limit value equal to the software stroke limit upper limit value.
The control can be carried out irrespective of the setting of the software
stroke limit.

9 - 18

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[3] Positioning control method when the control unit is set to "degree"
1) Absolute system
(a) When the software stroke limit is invalid
Positioning is carried out in the nearest direction to the designated
address, using the current value as a reference.
(This is called "shortcut control".)
Example
1) Positioning is carried out in a clockwise direction when the current value is moved from 315 to 45.
2) Positioning is carried out in a counterclockwise direction when the current value is moved from 45 to 315.

Moved from 315 to 45


315

45

Moved from 45 to 315


315

45

The shortcut control is invalidated and positioning in a designated direction is carried


out by the " Cd.40 ABS direction in degrees".
This function can perform only when the software stroke limit is invalid. When the
software stroke limit is valid, an error "ABS direction in degrees illegal" (error code:
546) occurs and positioning is not started.
To designate the movement direction in the ABS control, a "1" or "2" is written to the
" Cd.40 ABS direction setting in the unit of degree" of the buffer memory
(initial value: 0).
The value written to the " Cd.40 ABS direction in degrees" becomes valid only when
the positioning control is started.
In the continuous positioning control and continuous path control, the operation is
continued with the setting set at the time of start even if the setting is changed during
the operation.
Name
Cd.40 ABS direction in degrees

Function

The ABS movement direction in the


unit of degree is designated.
0: Shortcut (direction setting
invalid)
1: ABS clockwise
2: ABS counterclockwise

9 - 19

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4

1550

1650

1750

1850

Initial
value

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(b) When the software stroke limit is valid


The positioning is carried out in a clockwise/counterclockwise direction
depending on the software stroke limit range setting method.
Because of this, positioning with "shortcut control" may not be
possible.
Example
When the current value is moved from 0 to 315, positioning is carried out in the clockwise direction
if the software stroke limit lower limit value is 0 and the upper limit value is 345.

345.00000 0
315.00000

Positioning carried out in the clockwise direction.

POINT
Positioning addresses are within a range of 0 to 359.99999.
Use the incremental system to carry out positioning of one rotation or more.

2) Incremental system
Positioning is carried out for a designated movement amount in a
designated movement direction when in the incremental system of
positioning.
The movement direction is determined by the sign (+, ) of the movement
amount.
For a positive (+) movement direction ......Clockwise
For a negative () movement direction .....Counterclockwise

POINT
Positioning of 360 or more can be carried out with the incremental system.
At this time, set as shown below to invalidate the software stroke limit.
[Software stroke limit upper limit value = Software stroke limit lower limit value]

9 - 20

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.1.6 Interpolation control


Meaning of interpolation control
In "2-axis linear interpolation control", "3-axis linear interpolation control", "4-axis
linear interpolation control", "2-axis fixed-feed control", "3-axis fixed-feed control",
"4-axis fixed-feed control", "2-axis speed control", "3-axis speed control", "4-axis
speed control", and "2-axis circular interpolation control", control is carried out so
that linear and arc paths are drawn using a motor set in two to four axis directions.
This kind of control is called "interpolation control".
In interpolation control, the axis in which the control system is set is defined as the
"reference axis", and the other axis is defined as the "interpolation axis".
The QD75 controls the "reference axis" following the positioning data set in the
"reference axis", and controls the "interpolation axis" corresponding to the
reference axis control so that a linear or arc path is drawn.
The following table shows the reference axis and interpolation axis combinations.
Axis definition
Axis set to interpolation
control in " Da.2 Control method"
2-axis linear interpolation control, 2-axis fixed-feed
control, 2-axis circular interpolation control, 2-axis
speed control
3-axis linear interpolation control, 3-axis fixed-feed
control, 3-axis speed control

4-axis linear interpolation control, 4-axis fixed-feed


control, 4-axis speed control

9 - 21

Reference axis

Interpolation axis

Any of axes 1, 2,
3, and 4

"Axes to be
interpolated" set in
reference axis

Axis 1

Axis 2, Axis 3

Axis 2

Axis 3, Axis 4

Axis 3

Axis 4, Axis 1

Axis 4

Axis 1, Axis 2

Axis 1

Axis 2, Axis 3, Axis 4

Axis 2

Axis 3, Axis 4, Axis 1

Axis 3

Axis 4, Axis 1, Axis 2

Axis 4

Axis 1, Axis 2, Axis 3

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Setting the positioning data during interpolation control


When carrying out interpolation control, the same positioning data Nos. are set for
the "reference axis" and the "interpolation axis".
The following table shows the "positioning data" setting items for the reference
axis and interpolation axis.
Axis
Setting item

Reference axis setting item

Da.1 Operation pattern

Same positioning data Nos

Da.2 Control system

Linear 2, 3, 4, Fixed-feed 2, 3, 4,
Circular sub, Circular right,
Circular left
Forward run speed 2, 3, 4
Reverse run speed 2, 3, 4

Da.3

Acceleration time
No.

Da.4

Deceleration time
No.

Da.5

Axis to be
interpolated.

Da.6

Positioning address/ Forward run speed 2, 3, and 4.


Forward run speed 2, 3, and 4.
movement amount Reverse run speed 2, 3, and 4 not Reverse run speed 2, 3, and 4 not
required.
required.

Da.7 Arc address

(Only during circular sub, circular


right, and circular left).

Da.8 Command speed

Interpolation axis setting item

(Only during circular sub, circular


right, and circular left).
Only during forward run speed 2,
3, 4 and reverse run speed 2, 3, 4.

Da.9 Dwell time

Da.10 M code

:
:
:
:

Setting always required


Set according to requirements (Set to "" when not used.)
Setting restrictions exist
Setting not required (Unrelated setting item, so any setting value will be ignored. Use the initial
value or a value within the setting range.)
: For 2-axis interpolation, the partner axis is set. If the self-axis is set, an error "Illegal interpolation
description command (error code: 521)" will occur. For 3- and 4-axis interpolation, the axis setting
is not required.
: Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 22

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Starting the interpolation control


The positioning data Nos. of the reference axis (axis in which interpolation control
was set in " Da.2 Control system") are started when starting the interpolation
control. (Starting of the interpolation axis is not required.)
The following errors or warnings will occur and the positioning will not start if both
reference axis and the interpolation axis are started.

Reference axis

: Interpolation while interpolation axis BUSY (error code:


519)
Interpolation axis : Control system setting error (error code: 524), start during
operation (warning code: 100).

Interpolation control continuous positioning


When carrying out interpolation control in which "continuous positioning control"
and "continuous path control" are designated in the operation pattern, the
positioning method for all positioning data from the started positioning data to the
positioning data in which "positioning complete" is set must be set to interpolation
control.
The QD75 may malfunction if a control system other than interpolation control is
set.

Speed during interpolation control


Either the "composite speed" or "reference axis speed" can be designated as the
speed during interpolation control.
( Pr.20 Interpolation speed designation method.)
Only the "Reference axis speed" can be designated in the following interpolation
control.
When a "composite speed" is set and positioning is started, the "Interpolation
mode error (error code: 523)" occurs, and the system will not start.
4-axis linear interpolation
2-axis speed control
3-axis speed control
4-axis speed control

Cautions in interpolation control


(1) If either of the axes exceeds the " Pr.8 Speed limit value" in the 2- to 4-axes
speed control, the axis which exceeded the speed limit value is controlled by
the speed limit value.
For the other axes which perform interpolation, the speed can be suppressed
by the ratio of a command speed.
If the reference axis exceeds " Pr.8 Speed limit value" during 2- to 4-axis
linear interpolation control, 2- to 4-axis fixed-feed control or 2-axis circular
interpolation control, the reference axis is controlled at the speed limit value.
(The speed limit does not function on the interpolation axis side.)
(2) In 2-axis interpolation, you cannot change the combination of interpolated axes
midway through operation.

9 - 23

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINT

When the "reference axis speed" is set during interpolation control, set so the
major axis side becomes the reference axis. If the minor axis side is set as the
reference axis, the major axis side speed may exceed the " Pr.8 Speed limit
value".

Limits to interpolation control


There are limits to the interpolation control that can be executed and speed
( Pr.20 Interpolation speed designation method) that can be set, depending on
the " Pr.1 Unit setting" of the reference axis and interpolation axis. (For example,
circular interpolation control cannot be executed if the reference axis and
interpolation axis units differ.)
The following table shows the interpolation control and speed designation limits.
Pr.1 Unit setting

" Da.2 Control system"


interpolation control

Linear 3 (ABS, INC)


Fixed-feed 3
Linear 4 (ABS, INC)
Fixed-feed 4

Pr.20 Interpolation speed Reference axis and interpolation

Reference axis and


designation method axis units are the same, or a
combination of "mm" and "inch". interpolation axis units
differ 3
3

Composite speed

Linear 2 (ABS, INC)


Fixed-feed 2
Circular sub
Circular right
Circular left

Reference axis speed


(ABS, INC)
(ABS, INC)
(ABS, INC)

Composite speed

Reference axis speed


Composite speed
Reference axis speed
Composite speed
Reference axis speed

: Setting possible,
: Setting not possible.
1 "mm" and "inch" unit mix possible.
2 "degree" setting not possible. A "Circular interpolation not possible (error code: 535)" will occur and the position
cannot start if circular interpolation control is set when the unit is "degree". The machine will immediately stop if
"degree" is set during positioning control.
3 The unit set in the reference axis will be used for the speed unit during control if the units differ or if "mm" and "inch"
are combined.

Axis operation status during interpolation control


"In interpolation" will be stored in the " Md.26 Axis operation status" during
interpolation control. "Standing by" will be stored when the interpolation operation
is terminated. Both the reference axis and interpolation axis will carry out a
deceleration stop if an error occurs during control, and "error occurring" will be
stored in the operation status.

9 - 24

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2 Setting the positioning data


9.2.1 Relation between each control and positioning data
The setting requirements and details for the setting items of the positioning data to be
set differ according to the " Da.2 Control system".
The following table shows the positioning data setting items corresponding to the
different types of control. Details and settings for the operation of each control are
shown in Section 9.2.2 and subsequent sections.
(In this section, it is assumed that the positioning data setting is carried out using GX
Configurator-QP.)
Major positioning control

Positioning data setting items

Position control
1-axis linear
control
2-axis linear
interpolation
control
3-axis linear
interpolation
control
4-axis linear
interpolation
control

Speed control

1-axis fixed-feed
control
2-axis fixed-feed
2-axis circular 1-axis, 2-axis,
control
3-axis, 4-axis
3-axis fixed-feed interpolation
control
Speed control
control
4-axis fixed-feed
control

Speedposition
switching
control

Positionspeed
switching
control

Independent
positioning control
Operation (Positioning complete)

Da.1

pattern Continuous positioning


control
Continuous path
control

Da.2 Control system

Linear 1
Linear 2
Linear 3
Linear 4

Fixed-feed 1
Fixed-feed 2
Fixed-feed 3
Fixed-feed 4

Circular sub
Circular right
Circular left

Forward run
speed 1
Reverse run
speed 1
Forward run
speed 2
Reverse run
speed 2
Forward run
speed 3
Reverse run
speed 3
Forward run
speed 4
Reverse run
speed 4

Forward run
speed/position
Reverse run
speed/position

Forward run
position/speed
Reverse run
position/speed

Da.3 Acceleration time No.


Da.4 Deceleration time No.
Da.5 Axis to be interpolated
Da.6

: 2 - a xi s : 1, 3, 4-axis

Positioning address/movement
amount

Da.7 Arc address

Da.8 Command speed


Da.9 Dwell time
Da.10 M code

:
:
:
:

Always set
: Set as required ("" when not set)
Setting not possible (If setting is made, an error (error code: 516) will occur at a start.)
Setting not required (Setting value is invalid. Use the initial values or setting values within a range where no error occurs.)
The "ABS (absolute) system" or "INC (incremental) system" can be used for the control system.

9 - 25

9 MAJOR POSITIONING CONTROL

MELSEC-Q

REMARK

It is recommended that the "positioning data" be set whenever possible with GX Configurator-QP.
Execution by PLC program uses many PLC programs and devices. The execution becomes complicated,
and the scan times will increase.
Major positioning control

Other control

NOP instruction

Current value
changing

JUMP instruction LOOP instruction LEND instruction

Positioning data setting items


Independent
positioning control
Operation

Da.1 pattern

Continuous positioning
control

Continuous path
control

(Positioning complete)

NOP instruction

Current value
changing

Da.3 Acceleration time No.

Da.4 Deceleration time No.

Da.5 Axis to be interpolated

Change
destination
address

Da.7 Arc address

Da.8 Command speed

JUMP
destinationpositioning data
No.

Condition data
No. at JUMP

No. of repetition

Da.2 Control system

Da.6

Positioning address/movement
amount

Da.9 Dwell time

Da.10 M code

JUMP instruction LOOP instruction LEND instruction

: Always set
: Set as required ("" when not set)
: Setting not possible (If setting is made, an error (error code: 515) will occur.)
: Setting not required (Setting value is invalid. Use the initial values or setting values within a range where no error occurs.)

9 - 26

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.2 1-axis linear control


In "1-axis linear control" (" Da.2 Control system" = ABS linear 1, INC linear 1), one
motor is used to carry out position control in a set axis direction.

[1] 1-axis linear control (ABS linear 1)


Operation chart
In absolute system 1-axis linear control, addresses established by a machine OPR
are used. Positioning is carried out from the current stop position (start point
address) to the address (end point address) set in " Da.6 Positioning
address/movement amount".
Example
When the start point address (current stop position) is 1000, and the end point address (positioning address) is 8000,
positioning is carried out in the positive direction for a movement amount of 7000 (8000-1000)

Start point address


(current stop position)
0

End point address


(positioning address)

1000

8000

Positioning control (movement amount 7000)

Positioning data setting example


The following table shows setting examples when "1-axis linear control (ABS linear
1)" is set in positioning data No. 1 of axis 1.
Setting item
Da.1 Operation pattern

Axis 1 Positioning data No. 1

Da.2 Control system

Setting example

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning data will not
be executed.

ABS linear 1

Da.3

Acceleration time
No.

Da.4

Deceleration time
No.

Axis to be
Da.5
interpolated
Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time
Da.10 M code

Set absolute system 1-axis linear control.


Designate the value set in " Pr.25
acceleration time at start.

Acceleration time 1" as the

Designate the value set in " Pr.10 Deceleration time 0" as the
deceleration time at deceleration.

8 0 0 0 . 0 m

Setting not required (setting value will be ignored).


Set the positioning address. (Assuming "mm" is set in " Pr.1 Unit
setting".)
Setting not required (setting value will be ignored).

6000.00mm/min Set the speed during movement to the positioning address.


500ms
10

Set the time the machine dwells after the positioning stop (pulse
output stop) to the output of the positioning complete signal.
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 27

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 1-axis linear control (INC linear 1)


Operation chart
In incremental system 1-axis linear control, addresses established by a machine
OPR are used. Positioning is carried out from the current stop position (start point
address) to a position at the end of the movement amount set in " Da.6
Positioning address/movement amount". The movement direction is determined by
the sign of the movement amount.
Start point address
(current stop position)

Reverese direction

Forward direction
Movement direction for

Movement direction for

a negative movement amount

a positive movement amount

Example
When the start point address is 5000, and the movement amount is -7000, positioning is carried out to
the -2000 position.
Start point address
(current stop position)

Address after positioning control

-3000 -2000 -1000

1000 2000 3000 4000 5000 6000

Positioning control in the reverse direction (movement amount -7000)

Positioning data setting example


The following table shows setting examples when "1-axis linear control (INC linear
1)" is set in positioning data No. 1 of axis 1.

Axis 1 Positioning data No. 1

Setting item

Setting example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next positioning data will not
be executed.

Da.2 Control system

INC linear 1

Set incremental system 1-axis linear control.

Da.3

Acceleration time
No.

Designate the value set in " Pr.25


acceleration time at start.

Acceleration time 1" as the

Da.4

Deceleration time
No.

Designate the value set in " Pr.10


deceleration time at deceleration.

Deceleration time 0" as the

Da.5

Axis to be
interpolated

Setting not required (setting value will be ignored).

Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time
Da.10 M code

- 7 0 0 0 . 0 m

Set the movement amount. (Assuming "mm" is set in " Pr.1 Unit
setting".)
Setting not required (setting value will be ignored).

6000.00mm/min Set the speed during movement.


500ms
10

Set the time the machine dwells after the positioning stop (pulse
output stop) to the output of the positioning complete signal.
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 28

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.3 2-axis linear interpolation control


In "2-axis linear interpolation control" (" Da.2 Control system" = ABS linear 2, INC
linear 2), two motors are used to carry out position control in a linear path while
carrying out interpolation for the axis directions set in each axis.
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

[1] 2-axis linear interpolation control (ABS linear 2)


Operation chart
In absolute system 2-axis linear control, addresses established by a machine OPR
on a 2-axis coordinate plane are used. Linear interpolation positioning is carried
out from the current stop position (start point address) to the address (end point
address) set in " Da.6 Positioning address/movement amount".
Forward direction (Y axis)

Start point address (X1,Y1)


(current stop position)

End point address (X2,Y2)

Y2

(positioning address)

Y axis movement
amount

Movement by linear interpolation of the X axis and Y axis


Y1

Reverse direction

Forward direction (X axis)


X1

X2

X axis movement amount

Reverse direction

Example
When the start point address (current stop position) is (1000, 1000) and the end point address
(positioning address) is (10000, 4000), positioning is carried out as follows.

Axis 2 Start point address


(current stop position)
End point address
4000
(positioning address)
Axis 2 movement amount
(4000-1000=3000)
1000
Axis 1
0

1000

5000

10000

Axis 1 movement amount (10000-1000=9000)

9 - 29

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning control.
If the movement amount of each axis exceeds "1073741824 (=230)" when "0:
Composite speed" is set in " Pr.20 Interpolation speed designation method"
The "Outside linear movement amount range error (error code: 504)" occurs
at a positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30
address/movement amount" is "1073741824 (=2 )".)

Positioning data setting example


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis linear interpolation
control (ABS linear 2)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2.)
Axis
Setting item

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

ABS linear 2

Set absolute system 2-axis linear interpolation control.

Acceleration time
No.

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Set the end point address. (Assuming "mm" is set in


Positioning address/
m 4000.0 m
10000.0
" Pr.1 Unit setting".)
movement amount

Da.1 Operation pattern


Da.2 Control system
Da.3

Axis 1 Positioning data No. 1

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Da.4

Da.9 Dwell time


Da.10 M code

Acceleration time 1" as

the acceleration time at start.

Designate the value set in " Pr.10

Deceleration time 0"

as the deceleration time at deceleration.

Da.7 Arc address


Da.8 Command speed

Designate the value set in " Pr.25

Set the axis to be interpolated (partner axis).


If the self-axis is set, an error will occur.

Setting not required (setting value will be ignored).

6000.00
mm/min

Set the speed during movement to the end point address.

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT

When the "reference axis speed" is set during 2-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed
limit value".

9 - 30

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 2-axis linear interpolation control (INC linear 2)


Operation chart
In incremental system 2-axis linear interpolation control, addresses established by
a machine OPR on a 2-axis coordinate plane are used. Linear interpolation
positioning is carried out from the current stop position (start point address) to a
position at the end of the movement amount set in " Da.6 Positioning
address/movement amount". The movement direction is determined by the sign of
the movement amount.
Forward direction (Y axis)

Start point address (X1,Y1)


(current stop position)
Y2
Y axis movement
amount

Movement by linear interpolation


positioning of the X axis and Y axis

Y1

Reverse direction

Forward direction (X axis)


X1

X2

X axis movement amount

Reverse direction

Example
When the axis 1 movement amount is 9000 and the axis 2 movement amount is -3000, positioning
is carried out as follows.

Axis 2

Start point address


(current stop position)

4000

Axis 2 movement amount


(-3000)

Stop address after the


positioning control

1000

Axis 1
0

1000

5000

Axis 1 movement amount (9000)

9 - 31

10000

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning
operation.
If the movement amount of each axis exceeds "1073741824 (=230)" when "0:
Composite speed" is set in " Pr.20 Interpolation speed designation method"
The "Outside linear movement amount range error (error code: 504)" occurs
at a positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30

address/movement amount" is "1073741824 (=2 )".)

Positioning data setting example


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis linear interpolation
control (INC linear 2)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2.)
Axis

Axis 1 Positioning data No. 1

Setting item

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

Da.2 Control system

INC linear 2

Set incremental system 2-axis linear interpolation control.

Da.3

Acceleration time
No.

Designate the value set in " Pr.25


the acceleration time at start.

Da.4

Deceleration time
No.

Designate the value set in " Pr.10 Deceleration time 0"


as the deceleration time at deceleration.

Da.5

Axis to be
interpolated

Set the axis to be interpolated (partner axis).


If the self-axis is set, an error will occur.

Da.6

Set the movement amount. (Assuming "mm" is set in


Positioning address/
9000.0 m -3000.0 m
movement amount
" Pr.1 Unit setting".)

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time
Da.10 M code

Acceleration time 1" as

Setting not required (setting value will be ignored).

6000.00
mm/min

Set the speed during movement.

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT

When the "reference axis speed" is set during 2-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed
limit value".

9 - 32

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.4 3-axis linear interpolation control


In "3-axis linear interpolation control" (" Da.2 Control system" = ABS linear 3, INC
linear 3), three motors are used to carry out position control in a linear path while
carrying out interpolation for the axis directions set in each axis.
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

[1] 3-axis linear interpolation control (ABS linear 3)


Operation chart
In the absolute system 3-axis linear control, using an address established by a
machine OPR in the 3-axis coordinate space, a linear interpolation positioning is
carried out from the current stop position (start point address) to the address (end
point address) set in the " Da.6 Positioning address/movement amount".
Forward direction
End point address (X2,Y2,Z2)
(Y axis)
(Positioning address)
Movement by linear interpolation
of the X axis, Y axis and Z axis
Y axis movement amount
Forward direction (Z axis)
Za

xi s

mo
vem
en
ta

mo
un
t

Start point address (X1,Y1,Z1)


(Current stop position)
X axis movement amount

Forward direction (X axis)

Reverse direction

Reverse direction Reverse direction

Example
When the start point address (current stop positon) is (1000, 2000, 1000) and the end point address
(positioning address) is (4000, 8000, 4000), positioning is carried out as follows.
End point address
(positioning address)
Axis 2
8000
Axis 2 movement amount (8000-2000=6000)

Start point address


(current stop position)

Axis 3

Axis 3 movement amount


(4000-1000=3000)

4000

2000
1000
0

1000

4000

Axis 1
Axis 1 movement amount
(4000-1000=3000)

9 - 33

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning control.
If the movement amount of each axis exceeds "1073741824 (=230)" when "0:
Composite speed" is set in " Pr.20 Interpolation speed designation method"
The "Outside linear movement amount range error (error code: 504)" occurs
at a positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30
address/movement amount" is "1073741824 (=2 )".)

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "3-axis linear interpolation
control (ABS linear 3)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2 and axis 3.)
Axis
Setting item
Da.1 Operation pattern

Axis 1 Positioning data No. 1

Da.2 Control system

Axis 1
Axis 2
Axis 3
(reference (interpolation (interpolation
axis) setting axis) setting axis) setting
example
example
example

Setting details

Positioning
complete

Set "Positioning complete" assuming the next


positioning data will not be executed.

ABS linear 3

Set absolute system 3-axis linear


interpolation control.

Da.3

Acceleration time
No.

Designate the value set in " Pr.25


Acceleration time 1" as the acceleration time
at start.

Da.4

Deceleration time
No.

Designate the value set in " Pr.10


Deceleration time 0" as the deceleration time
at deceleration.
Setting not required (setting value will be
ignored).
When axis 1 is used as a reference axis, the
interpolation axes are axes 2 and 3.

Axis to be
Da.5
interpolated

Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

4000.0 m

8000.0 m

4000.0 m

Setting not required (setting value will be


ignored).

6000.00
mm/min

Set the speed during movement to the end


point address.

500ms

Set the time the machine dwells after the


positioning stop (pulse output stop) to the
output of the positioning complete signal.

10

Set this when other sub operation commands


are issued in combination with the No. 1
positioning data.

Set the end point address. (Assuming "mm" is


set in " Pr.1 Unit setting".)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 34

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINTS

When the "reference axis speed" is set during 3-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed

limit value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.

9 - 35

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 3-axis linear interpolation control (INC linear 3)


Operation chart
In the incremental system 3-axis linear interpolation control, using an address
established by a machine OPR in the 3-axis coordinate space, a linear
interpolation positioning is carried out from the current stop position (start point
address) to a position at the end of the movement amount set in the " Da.6
Positioning address/movement amount". The movement direction depends on the
sign (+ or -) of the movement amount.
Forward direction

Movement by linear interpolation


positioning of the X axis, Y axis and Z axis
Y2
Forward direction
Y axis movement amount

Z2
Z axis
movement amount
X2

Forward direction
Start point address (X1, Y1, Z1)
(current stop position)

Reverse direction
X axis movement
amount

Reverse direction
Reverse direction

Example
When the axis 1 movement amount is 10000, the axis 2 movement amount is 5000 and the axis
3 movement amount is 6000, positioning is carried out as follows.
Stop address after the positioning control
Axis 2

Axis 3
5000
Axis 3 movement
amount (6000)

Axis 2 movement amount


(5000)

6000
Start point address
(current stop position)

5000

10000

Axis 1 movement amount (10000)

9 - 36

Axis 1

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning
operation.
If the movement amount of each axis exceeds "1073741824 (=230)" when "0:
Composite speed" is set in " Pr.20 Interpolation speed designation method"
The "Outside linear movement amount range error (error code: 504)" occurs
at a positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30
address/movement amount" is "1073741824 (=2 )".)

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "3-axis linear interpolation
control (INC linear 3)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2 and axis 3.)
Axis

Axis 1 Positioning data No. 1

Setting item

Axis 1
Axis 2
Axis 3
(reference (interpolation (interpolation
axis) setting axis) setting axis) setting
example
example
example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next


positioning data will not be executed.

Da.2 Control system

INC linear 3

Set incremental system 3-axis linear


interpolation control.

Da.3

Acceleration time
No.

Designate the value set in " Pr.25


Acceleration time 1" as the acceleration time
at start.

Da.4

Deceleration time
No.

Designate the value set in " Pr.10


Deceleration time 0" as the deceleration time
at deceleration.

Axis to be
Da.5
interpolated

Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

Setting not required (setting value will be


ignored).
When axis 1 is used as a reference axis, the
interpolation axes are axes 2 and 3.

10000.0
m

5000.0 m

6000.0 m

Set the movement amount. (Assuming "mm"


is set in " Pr.1 Unit setting".)

Setting not required (setting value will be


ignored).

6000.00
mm/min

Set the speed during movement.

500ms

Set the time the machine dwells after the


positioning stop (pulse output stop) to the
output of the positioning complete signal.

10

Set this when other sub operation commands


are issued in combination with the No. 1
positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 37

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINTS

When the "reference axis speed" is set during 3-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed

limit value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.

9 - 38

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.5 4-axis linear interpolation control


In "4-axis linear interpolation control" (" Da.2 Control system" = ABS linear 4, INC
linear 4), four motors are used to carry out position control in a linear path while
carrying out interpolation for the axis directions set in each axis.
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

[1] 4-axis linear interpolation control (ABS linear 4)


In the absolute system 4-axis linear control, using an address established by a
machine OPR in the 4-axis coordinate space, a linear interpolation positioning is
carried out from the current stop position (start point address) to the address (end
point address) set in the " Da.6 Positioning address/movement amount".

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning control.
When the movement amount for each axis exceeds "1073741824 (=230)"
An "outside linear movement amount range error (error code: 504)" will occur at
the positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30

address/movement amount" is "1073741824 (=2 )".)

9 - 39

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "4-axis linear interpolation
control (ABS linear 4)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2, axis 3 and axis 4.)
Axis
Setting item
Da.1 Operation pattern
Da.2 Control system

Da.3 Acceleration time No.

Axis 1
Axis 2
Axis 3
Axis 4
(reference (interpolation (interpolation (interpolation
axis) setting axis) setting axis) setting axis) setting
example
example
example
example

Setting details

Positioning
complete

Set "Positioning complete"


assuming the next positioning
data will not be executed.

ABS linear 4

Set absolute system 4-axis


linear interpolation control.

Designate the value set in


" Pr.25 Acceleration time 1"
as the acceleration time at
start.

Axis 1 Positioning data No. 1

Da.4 Deceleration time No.

Designate the value set in


" Pr.10 Deceleration time 0"
as the deceleration time at
deceleration.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed

Da.9 Dwell time

Da.10 M code

4000.0 m

8000.0 m

4000.0 m

Setting not required (setting


value will be ignored).

6000.00
mm/min

Set the speed during


movement to the end point
address.

Set the time the machine


dwells after the positioning stop
(pulse output stop) to the
output of the positioning
complete signal.

Set this when other sub


operation commands are
issued in combination with the
No. 1 positioning data.

500ms

10

Setting not required (setting


value will be ignored).
When axis 1 is used as a
reference axis, the interpolation
axes are axes 2, 3 and 4.

Set the end point address.


(Assuming "mm" is set in

3000.0 m
" Pr.1 Unit setting".)

Refer to Section "5.3 List of positioning data" for information on the setting details.

9 - 40

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINTS

When the "reference axis speed" is set during 4-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed

limit value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.

9 - 41

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 4-axis linear interpolation control (INC linear 4)


Operation chart
In the incremental system 4-axis linear interpolation control, using an address
established by a machine OPR in the 4-axis coordinate plane, a linear interpolation
positioning is carried out from the current stop position (start point address) to a
position at the end of the movement amount set in the " Da.6 Positioning
address/movement amount". The movement direction depends on the sign (+ or -)
of the movement amount.

Restrictions
An error will occur and the positioning will not start in the following cases. The
machine will immediately stop if the error is detected during a positioning
operation.
When the movement amount for each axis exceeds "1073741824 (=230)"
An "outside linear movement amount range error (error code: 504)" will occur at
the positioning start.
(The maximum movement amount that can be set in " Da.6 Positioning
30

address/movement amount" is "1073741824 (=2 )".)

9 - 42

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "4-axis linear interpolation
control (INC linear 4)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2, axis 3 and axis 4.)
Axis
Setting item

Axis 1
Axis 2
Axis 3
Axis 4
(reference (interpolation (interpolation (interpolation
axis) setting axis) setting axis) setting axis) setting
example
example
example
example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete"


assuming the next positioning
data will not be executed.

Da.2 Control system

INC linear 4

Set incremental system 4-axis


linear interpolation control.

Da.3 Acceleration time No.

Designate the value set in


" Pr.25 Acceleration time 1"
as the acceleration time at
start.

Axis 1 Positioning data No. 1

Da.4

Da.5

Deceleration time
No.

Da.9 Dwell time

Setting not required (setting


value will be ignored).
When axis 1 is used as a
reference axis, the interpolation
axes are axes 2, 3 and 4.

Set the movement amount.


3000.0 m (Assuming "mm" is set in
" Pr.1 Unit setting".)

8000.0 m

4000.0 m

Setting not required (setting


value will be ignored).

6000.00
mm/min

Set the speed during


movement.

Set the time the machine


dwells after the positioning stop
(pulse output stop) to the
output of the positioning
complete signal.

Set this when other sub


operation commands are
issued in combination with the
No. 1 positioning data.

500ms

Da.10 M code

4000.0 m

Da.7 Arc address


Da.8 Command speed

as the deceleration time at


deceleration.

Axis to be
interpolated

Positioning address/
Da.6
movement amount

Designate the value set in


" Pr.10 Deceleration time 0"

10

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINTS

When the "reference axis speed" is set during 4-axis linear interpolation control,
set so the major axis side becomes the reference axis. If the minor axis side is set
as the reference axis, the major axis side speed may exceed the " Pr.8 Speed

limit value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.
9 - 43

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.6 1-axis fixed-feed control


In "1-axis fixed-feed control" (" Da.2 Control system" = fixed-feed 1), one motor is
used to carry out fixed-feed control in a set axis direction.
In fixed-feed control, any remainder of the movement amount designated in the
positioning data is rounded down if less than that required for control accuracy to
output the same amount of pulses. (The remainder of the movement amount with an
accuracy below the control accuracy does not affect the regular controls.)

Operation chart
In 1-axis fixed-feed control, the address ( Md.20 Current feed value) of the current
stop position (start point address) is set to "0". Positioning is then carried out to a
position at the end of the movement amount set in " Da.6 Positioning
address/movement amount".
The movement direction is determined by the movement amount sign.
" Md. 20 Current feed
value" is set to "0" at
the positioning start
0
Positioning
start

Designated movement
amount

Stop position

Forward direction

Reverse direction
Movement direction for

Movement direction for

a negative movement amount

a positive movement amount

Restrictions
(1) An axis error "Continuous path control invalid (error code: 516)" will occur and
the operation cannot start if "continuous path control" is set in " Da.1
Operation pattern". ("Continuous path control" cannot be set in fixed-feed
control.)
(2) "Fixed-feed" cannot be set in " Da.2 Control system" in the positioning data
when "continuous path control" has been set in " Da.1 Operation pattern" of
the immediately prior positioning data. (For example, if the operation pattern of
positioning data No. 1 is "continuous path control", fixed-feed control cannot
be set in positioning data No. 2.) An axis error "Continuous path control invalid
(error code: 516)" will occur and the machine will carry out a deceleration stop
if this type of setting is carried out.

9 - 44

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


The following table shows setting examples when "1-axis fixed-feed control (fixedfeed 1)" is set in positioning data No. 1 of axis 1.
Setting item
Da.1 Operation pattern
Da.2 Control system

Axis 1 Positioning data No. 1

Da.3 Acceleration time No.

Setting
example
Positioning
complete

Setting details
Set "Positioning complete" assuming the next positioning data will not
be executed.

Fixed-feed 1 Set 1-axis fixed-feed control.


1

Designate the value set in " Pr.25

Acceleration time 1" as the

acceleration time at start.


Da.4

Deceleration time
No.

Axis to be
Da.5
interpolated
Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time
Da.10 M code

Designate the value set in " Pr.10

Deceleration time 0" as the

deceleration time at deceleration.

8 0 0 0 . 0 m

Setting not required (setting value will be ignored).


Set the positioning address. (Assuming "mm" is set in " Pr.1

Unit

setting".)
Setting not required (setting value will be ignored).

6000.00mm/
Set the speed during movement to the positioning address.
min
500ms

Set the time the machine dwells after the positioning stop (pulse output
stop) to the output of the positioning complete signal.

10

Set this when other sub operation commands are issued in combination
with the No. 1 positioning data.

* Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 45

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.7 2-axis fixed-feed control (interpolation)


In "2-axis fixed-feed control" (" Da.2 Control system" = fixed-feed 2), two motors are
used to carry out fixed-feed control in a linear path while carrying out interpolation for
the axis directions set in each axis.
In fixed-feed control, any remainder of the movement amount designated in the
positioning data is rounded down if less than that required for control accuracy to
output the same amount of pulses. (The remainder of the movement amount with an
accuracy below the control accuracy does not affect the regular controls.)
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

Operation chart
In incremental system 2-axis fixed-feed control, the addresses ( Md.20 Current
feed value) of the current stop position (start addresses) of both axes are set to
"0". Linear interpolation positioning is then carried out from that position to a
position at the end of the movement amount set in " Da.6 Positioning
address/movement amount". The movement direction is determined by the sign of
the movement amount.
Y axis
" Md. 20 Current feed value" of each axis
is set to "0" at the positioning start

(0,0)

(0,0)

Designated movement
amount

(0,0)
X axis
Designated movement
amount

Restrictions
(1) An axis error "Continuous path control not possible (error code: 516)" will
occur and the operation cannot start if "continuous path control" is set in
" Da.1 Operation pattern". ("Continuous path control" cannot be set in fixedfeed control.)
(2) "Fixed-feed" cannot be set in " Da.2 Control system" in the positioning data
when "continuous path control" has been set in " Da.1 Operation pattern" of
the immediately prior positioning data. (For example, if the operation pattern of
positioning data No. 1 is "continuous path control", fixed-feed control cannot
be set in positioning data No. 2.) An axis error "Continuous path control not
possible (error code: 516)" will occur and the machine will carry out a
deceleration stop if this type of setting is carried out.

9 - 46

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis fixed-dimension feed
control (fixed-feed 2)" is set in positioning data No. 1 of axis 1. (The required
values are also set in positioning data No. 1 of axis 2.)
Axis
Setting item
Da.1 Operation pattern
Da.2 Control method

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

Fixed-feed 2

Set 2-axis fixed-feed control.

Da.3 Acceleration time No.

Designate the value set in " Pr.25

Acceleration time 1"

Axis 1 Positioning data No. 1

as the acceleration time at start.


Designate the value set in " Pr.10

Deceleration time 0"

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
movement amount

8000.0 m

6000.0 m

Setting not required (setting value will be ignored).

Set the speed during movement. (Designate the composite


speed of reference axis speed in " Pr.20 Interpolation

Da.4

as the deceleration time at deceleration.

Da.7 Arc address

Da.8 Command speed

6000.00
mm/min

Set the axis to be interpolated (partner axis).


If the self-axis is set, an error will occur.
Set the positioning address. (Assuming "mm" is set in
" Pr.1 Unit setting".)

speed designation method".)


Da.9 Dwell time
Da.10 M code

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

* Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINTS

When the "reference axis speed" is set during 2-axis fixed-feed control, set so the
major axis side becomes the reference axis. If the minor axis side is set as the
reference axis, the major axis side speed may exceed the " Pr.8 Speed limit
value".

9 - 47

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.8 3-axis fixed-feed control (interpolation)


In "3-axis fixed-feed control" (" Da.2 Control system" = fixed-feed 3), three motors are
used to carry out fixed-feed control in a linear path while carrying out interpolation for
the axis directions set in each axis.
In fixed-feed control, any remainder of the movement amount designated in the
positioning data is rounded down if less than that required for control accuracy to
output the same amount of pulses. (The remainder of the movement amount with an
accuracy below the control accuracy does not affect the regular controls.)
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

9 - 48

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation chart
In incremental system 3-axis fixed-feed control, the addresses ( Md.20 Current
feed value) of the current stop position (start addresses) of every axes are set to
"0". Linear interpolation positioning is then carried out from that position to a
position at the end of the movement amount set in " Da.6 Positioning
address/movement amount". The movement direction is determined by the sign of
the movement amount.
Y axis

(0,0,0)

(0,0,0)

Z axis

Designated movement amount

Designated movement
amount

(0,0,0)

X axis
" Md.20 Current feed value" of each axis
is set to "0" at the positioning start.
Designated movement
amount

9 - 49

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
(1) An axis error "Continuous path control not possible (error code: 516)" will
occur and the operation cannot start if "continuous path control" is set in
" Da.1 Operation pattern". ("Continuous path control" cannot be set in fixedfeed control.)
(2) "Fixed-feed" cannot be set in " Da.2 Control system" in the positioning data
when "continuous path control" has been set in " Da.1 Operation pattern" of
the immediately prior positioning data. (For example, if the operation pattern of
positioning data No. 1 is "continuous path control", fixed-feed control cannot
be set in positioning data No. 2.) An axis error "Continuous path control not
possible (error code: 516)" will occur and the machine will carry out a
deceleration stop if this type of setting is carried out.

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "3-axis fixed-feed control (fixedfeed 3)" is set in positioning data No. 1 of axis 1. (The required values are also set
in positioning data No. 1 of axis 2 and axis 3.)

9 - 50

9 MAJOR POSITIONING CONTROL

Axis
Setting item
Da.1 Operation pattern
Da.2 Control method

MELSEC-Q

Axis 2
Axis 1
Axis 3
(interpolatio
(reference
(interpolation
n axis)
axis) setting
axis) setting
setting
example
example
example

Setting details

Positioning
complete

Set "Positioning complete" assuming the next


positioning data will not be executed.

Fixed-feed 3

Set 3-axis fixed-feed control.

Designate the value set in " Pr.25

Axis 1 Positioning data No. 1

Da.3 Acceleration time No.

Da.4

Designate the value set in " Pr.10

Deceleration time
No.

Axis to be
Da.5
interpolated

Da.6

Da.10 M code

6000.0 m

Set the positioning address. (Assuming "mm"


is set in " Pr.1 Unit setting".)

Setting not required (setting value will be


ignored).

6000.00
mm/min

Set the speed during movement.

500ms

Set the time the machine dwells after the


positioning stop (pulse output stop) to the
output of the positioning complete signal.

10

Set this when other sub operation commands


are issued in combination with the No. 1
positioning data.

Da.7 Arc address

Da.9 Dwell time

Deceleration time 0" as the deceleration time


at deceleration.
Setting not required (setting value will be
ignored).
When axis 1 is used as a reference axis, the
interpolation axes are axes 2 and 3.

Positioning address/
10000.0 m 5000.0 m
movement amount

Da.8 Command speed

Acceleration time 1" as the acceleration time


at start.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINTS

When the "reference axis speed" is set during 3-axis fixed-feed control, set so the
major axis side becomes the reference axis. If the minor axis side is set as the
reference axis, the major axis side speed may exceed the " Pr.8 Speed limit

value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.

9 - 51

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.9 4-axis fixed-feed control (interpolation)


In "4-axis fixed-feed control" (" Da.2 Control system" = fixed-feed 4), four motors are
used to carry out fixed-feed control in a linear path while carrying out interpolation for
the axis directions set in each axis.
In fixed-feed control, any remainder of the movement amount designated in the
positioning data is rounded down if less than that required for control accuracy to
output the same amount of pulses. (The remainder of the movement amount with an
accuracy below the control accuracy does not affect the regular controls.)
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)

Operation chart
In incremental system 4-axis fixed-feed control, the addresses ( Md.20 Current
feed value) of the current stop position (start addresses) of every axes are set to
"0". Linear interpolation positioning is then carried out from that position to a
position at the end of the movement amount set in " Da.6 Positioning
address/movement amount". The movement direction is determined by the sign of
the movement amount.

Restrictions
(1) An axis error "Continuous path control not possible (error code: 516)" will
occur and the operation cannot start if "continuous path control" is set in
" Da.1 Operation pattern". ("Continuous path control" cannot be set in fixedfeed control.)
(2) "Fixed-feed" cannot be set in " Da.2 Control system" in the positioning data
when "continuous path control" has been set in " Da.1 Operation pattern" of
the immediately prior positioning data. (For example, if the operation pattern of
positioning data No. 1 is "continuous path control", fixed-feed control cannot
be set in positioning data No. 2.) An axis error "Continuous path control not
possible (error code: 516)" will occur and the machine will carry out a
deceleration stop if this type of setting is carried out.

9 - 52

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis is designated as axis 1.]
The following table shows setting examples when "4-axis fixed-feed control (fixedfeed 4)" is set in positioning data No. 1 of axis 1. (The required values are also set
in positioning data No. 1 of axis 2, axis 3 and axis 4.)
Axis
Setting item
Da.1 Operation pattern
Da.2 Control method

Axis 1
Axis 2
Axis 3
Axis 4
(reference (interpolation (interpolation (interpolation
axis) setting axis) setting axis) setting axis) setting
example
example
example
example

Setting details

Positioning
complete

Set "Positioning complete"


assuming the next positioning
data will not be executed.

Fixed-feed 4

Set 4-axis fixed-feed control.

Da.3 Acceleration time No.

Designate the value set in


" Pr.25 Acceleration time 1"
as the acceleration time at
start.

Axis 1 Positioning data No. 1

Da.4

Da.5

Deceleration time
No.

Da.9 Dwell time

Setting not required (setting


value will be ignored).
When axis 1 is used as a
reference axis, the interpolation
axes are axes 2, 3 and 4.

Set the positioning address.


3000.0 m (Assuming "mm" is set in
" Pr.1 Unit setting".)

8000.0 m

4000.0 m

Setting not required (setting


value will be ignored).

6000.00
mm/min

Set the speed during


movement.

Set the time the machine


dwells after the positioning stop
(pulse output stop) to the
output of the positioning
complete signal.

Set this when other sub


operation commands are
issued in combination with the
No. 1 positioning data.

500ms

Da.10 M code

4000.0 m

Da.7 Arc address


Da.8 Command speed

as the deceleration time at


deceleration.

Axis to be
interpolated

Positioning address/
Da.6
movement amount

Designate the value set in


" Pr.10 Deceleration time 0"

10

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINTS

When the "reference axis speed" is set during 4-axis fixed-feed control, set so the
major axis side becomes the reference axis. If the minor axis side is set as the
reference axis, the major axis side speed may exceed the " Pr.8 Speed limit

value".
Refer to Section 9.1.6 "Interpolation control" for the reference axis and
interpolation axis combinations.
9 - 53

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.10 2-axis circular interpolation control with sub point designation


In "2-axis circular interpolation control" (" Da.2 Control system" = ABS circular sub,
INC circular sub), two motors are used to carry out position control in an arc path
passing through designated sub points, while carrying out interpolation for the axis
directions set in each axis.
(Refer to Section 9.1.6 "Interpolation control" for details on
interpolation control.)

[1]

2-axis circular interpolation control with sub point designation (ABS


circular sub)

Operation chart
In the absolute system, 2-axis circular interpolation control with sub point
designation, addresses established by a machine OPR on a 2-axis coordinate
plane are used. Positioning is carried out from the current stop position (start point
address) to the address (end point address) set in " Da.6 Positioning
address/movement amount", in an arc path that passes through the sub point
address set in " Da.7 Arc address".
The resulting control path is an arc having as its center the intersection point of
perpendicular bisectors of a straight line between the start point address (current
stop position) and sub point address (arc address), and a straight line between the
sub point address (arc address) and end point address (positioning address).
Forward direction
Movement by circular interpolation
Sub point address
(arc address)

End point address


(positioning address)

Start point address

Arc center point

(current stop position)

Reverse direction

Forward direction

OP
Reverse direction

9 - 54

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
(1) 2-axis circular interpolation control cannot be set in the following cases.

When "degree" is set in " Pr.1 Unit setting"

When the units set in " Pr.1 Unit setting" are different for the reference axis

and interpolation axis. ("mm" and "inch" combinations are possible.)


When "reference axis speed" is set in " Pr.20 Interpolation speed
designation method"

(2) An error will occur and the positioning start will not be possible in the following
cases. The machine will immediately stop if the error is detected during
positioning control.

29

When the radius exceeds "536870912 (=2 )". (The maximum radius for
29
which circular interpolation control is possible is "536870912 (=2 )"
... An error "Outside radius range (error code: 544)" will occur at positioning
start.
31
When the center point address is outside the range of "2147483648 (2 ) to
31
2147483647 (2 1)"
... A "Sub point setting error" (error code: 525) will occur at positioning start.
When the start point address is the same as the end point address
... An "End point setting error" (error code: 526) will occur.
When the start point address is the same as the sub point address
... A "Sub point setting error" (error code: 525) will occur.
When the end point address is the same as the sub point address
... A "Sub point setting error" (error code: 525) will occur.
When the start point address, sub point address, and end point address are in
a straight line
... A "Sub point setting error" (error code: 525) will occur.

9 - 55

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis circular interpolation
control with sub point designation (ABS circular sub)" is set in positioning data No.
1 of axis 1. (The required values are also set in positioning data No. 1 of axis 2.)
Axis
Setting item

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

ABS circular
sub

Set absolute system, 2-axis circular interpolation control


with sub point designation.

Acceleration time
No.

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
8000.0 m
movement amount

6000.0 m

4000.0 m

3000.0 m

Da.1 Operation pattern


Da.2 Control system
Da.3

Axis 1 Positioning data No. 1

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Da.4

Da.7 Arc address

Designate the value set in " Pr.25

Acceleration time 1" as

the acceleration time at start.


Designate the value set in " Pr.10

Deceleration time 0" as

the deceleration time at deceleration.


Set the axis to be interpolated (partner axis).

If the self-axis is set, an error will occur.


Set the positioning address. (Assuming "mm" is set in
" Pr.1 Unit setting".)
Set the sub point address. (Assuming that the " Pr.1

Unit

setting" is set to "mm".)


Da.8 Command speed

6000.00
mm/min

Set the speed when moving to the end point address.


(Designate the composite speed in " Pr.20 Interpolation
speed designation method".)

Da.9 Dwell time


Da.10 M code

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT
Set a value in " Da.8 Command speed" so that the speed of each axis does not
exceed the " Pr.8 Speed limit value". (The speed limit does not function for the
speed calculated by the QD75 during interpolation control.)

9 - 56

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 2-axis circular interpolation control with sub point designation (INC
circular sub)
Operation chart
In the incremental system, 2-axis circular interpolation control with sub point
designation, positioning is carried out from the current stop position (start point
address) to a position at the end of the movement amount set in " Da.6
Positioning address/movement amount" in an arc path that passes through the sub
point address set in " Da.7 Arc address". The movement direction depends on
the sign (+ or -) of the movement amount.
The resulting control path is an arc having as its center the intersection point of
perpendicular bisectors of the straight line between the start point address (current
stop position) and sub point address (arc address) calculated from the movement
amount to the sub point, and a straight line between the sub point address (arc
address) and end point address (positioning address) calculated from the
movement amount to the end point.
Forward direction

Sub point address

Movement by circular interpolation

(arc address)

Start point

Movement amount

Movement amount

address

to sub point

to the end point

Arc center
Reverse direction

Movement
amount to the
sub point

Movement amount to the end point

Reverse direction

9 - 57

Forward direction

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
(1) 2-axis circular interpolation control cannot be set in the following cases.

When "degree" is set in " Pr.1 Unit setting"

When the units set in " Pr.1 Unit setting" are different for the reference axis

and interpolation axis. ("mm" and "inch" combinations are possible.)


When "reference axis speed" is set in " Pr.20 Interpolation speed
designation method"

(2) An error will occur and the positioning start will not be possible in the following
cases. The machine will immediately stop if the error is detected during
positioning control.

29

When the radius exceeds "536870912 (=2 )". (The maximum radius for
29
which circular interpolation control is possible is "536870912 (=2 )"
... An error "Outside radius range (error code: 544)" will occur at positioning
start.
31
When the center point address is outside the range of "2147483648 (2 ) to
31
2147483647 (2 1)"
... A "Sub point setting error" (error code: 525) will occur at positioning start.
When the start point address is the same as the end point address
... An "End point setting error" (error code: 526) will occur.
When the start point address is the same as the sub point address
... A "Sub point setting error" (error code: 525) will occur.
When the end point address is the same as the sub point address
... A "Sub point setting error" (error code: 525) will occur.
When the start point address, sub point address, and end point address are in
a straight line
... A "Sub point setting error" (error code: 525) will occur.

9 - 58

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting example


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis circular interpolation
control with sub point designation (INC circular sub)" is set in positioning data No.
1 of axis 1. (The required values are also set in positioning data No. 1 of axis 2.)
Axis
Setting item

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

Da.2 Control system

INC circular
sub

Set incremental system, 2-axis circular interpolation control


with sub point designation.

Acceleration time
No.

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
movement amount

8000.0 m

6000.0 m

Da.3

Axis 1 Positioning data No. 1

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Da.4

Acceleration time 1"

as the acceleration time at start.


Designate the value set in " Pr.10

Deceleration time 0"

as the deceleration time at deceleration.


Set the axis to be interpolated (partner axis).

If the self-axis is set, an error will occur.


Set the movement amount. (Assuming that the " Pr.1
Unit setting" is set to "mm".)

4000.0 m

Da.7 Arc address

Designate the value set in " Pr.25

3000.0 m

Set the sub point address. (Assuming that the " Pr.1

Unit

setting" is set to "mm".)


Da.8 Command speed

6000.00
mm/min

Set the speed during movement. (Designate the composite


speed in " Pr.20 Interpolation speed designation
method".)

Da.9 Dwell time

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Da.10 M code

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT
Set a value in " Da.8 Command speed" so that the speed of each axis does not
exceed the " Pr.8 Speed limit value". (The speed limit does not function for the
speed calculated by the QD75 during interpolation control.)

9 - 59

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.11 2-axis circular interpolation control with center point designation


In "2-axis circular interpolation control" (" Da.2 Control system" = ABS circular right,
INC circular right, ABS circular left, INC circular left), two motors are used to carry out
position control in an arc path having a designated center point, while carrying out
interpolation for the axis directions set in each axis.
(Refer to Section 9.1.6 "Interpolation control" for details on interpolation control.)
The following table shows the rotation directions, arc center angles that can be
controlled, and positioning paths for the different control systems.
Control system

Rotation direction

Arc center angle that


can be controlled

Positioning path
Positioning path

ABS circular right


Clockwise

Start point
(current stop
position)

0 <

< 360

End point
(positioning address)

INC circular right


Center point

0 < 360
Center point

ABS circular left


0<

Counterclockwise

< 360

Start point
(current stop
position)

INC circular left

End point
(positioning address)
Positioning path

9 - 60

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Circular interpolation error compensation


In circular interpolation control with center point designation, the arc path
calculated from the start point address and arc address may deviate from the
position of the end point address set in " Da.6 Positioning address/movement
amount".
(Refer to " Pr.41

Allowable circular interpolation error width".)

(1) Calculated error < " Pr.41

Allowable circular interpolation error width"

Circular interpolation control to the set end point address is carried out while
the error compensation is carried out. (This is called "spiral interpolation".)
Path using spiral interpolation

Error

Calculated end point


address

End point address

Start point address

Center point address

In circular interpolation control with center point designation, an angular


velocity is calculated on the assumption that operation is carried out at a
command speed on the arc using the radius calculated from the start point
address and center point address, and the radius is compensated in proportion
to the angular velocity deviated from that at the start point.
Thus, when there is a difference (error) between a radius calculated from the
start point address and center point address (start point radius) and a radius
calculated from the end point address and center point address (end point
radius), the composite speed differs from the command speed as follows.
Start point radius > End point radius: As compared with the speed without
error, the speed becomes slower as
end point address is reached.
Start point radius < End point radius: As compared with the speed without
error, the speed becomes faster as
end point address is reached.
(2) Calculated error > " Pr.41

Allowable circular interpolation error width"

At the positioning start, an error "Outside circular interpolation error allowable


limit" (error code: 506) will occur and the control will not start. The machine will
immediately stop if the error is detected during positioning control.

9 - 61

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[1] 2-axis circular interpolation control with center point designation


(ABS circular right, ABS circular left)
Operation chart
In the absolute system, 2-axis circular interpolation control with center point
designation, addresses established by a machine OPR on a 2-axis coordinate
plane are used. Positioning is carried out from the current stop position (start point
address) to the address (end point address) set in " Da.6 Positioning
address/movement amount", in an arc path having as its center the address (arc
address) of the center point set in " Da.7 Arc address".
Forward direction

Movement by circular interpolation

Start point address


(current stop position)

End point address

(positioning address)

Radius
Reverse direction

Forward direction
Arc address
Reverse direction

Positioning of a complete round with a radius from the start point address to the
arc center point can be carried out by setting the end point address (positioning
address) to the same address as the start point address.
Forward direction

Arc center point (Arc address)


Start point address

(current stop position)

Forward direction

Reverese direction

Reverese direction

9 - 62

End point address


(positioning address)

9 MAJOR POSITIONING CONTROL

MELSEC-Q

In circular interpolation control with center point designation, an angular velocity is


calculated on the assumption that operation is carried out at a command speed on
the arc using the radius calculated from the start point address and center point
address, and the radius is compensated in proportion to the angular velocity
deviated from that at the start point.
Thus, when there is a difference (error) between a radius calculated from the start
point address and center point address (start point radius) and a radius calculated
from the end point address and center point address (end point radius), the
composite speed differs from the command speed as follows.
Start point radius > End point radius: As compared with the speed without error,
the speed becomes slower as end point
address is reached.
Start point radius < End point radius: As compared with the speed without error,
the speed becomes faster as end point
address is reached.

Restrictions
(1) 2-axis circular interpolation control cannot be set in the following cases.

When "degree" is set in " Pr.1 Unit setting"

When the units set in " Pr.1 Unit setting" are different for the reference axis

and interpolation axis. ("mm" and "inch" combinations are possible.)


When "reference axis speed" is set in " Pr.20 Interpolation speed
designation method"

(2) An error will occur and the positioning start will not be possible in the following
cases. The machine will immediately stop if the error is detected during
positioning control.

29

When the radius exceeds "536870912 (=2 )". (The maximum radius for
29
which circular interpolation control is possible is "536870912 (=2 )"
... An error "Outside radius range" (error code: 544)" will occur at
positioning start.
When the end point address is outside the range of -231 to 231-1
... An "End point setting error" (error code: 526)
When the start point address is the same as the center point address
... A "Center point setting error" (error code: 527) will occur.
When the end point address is the same as the center point address
... A "Center point setting error" (error code: 527) will occur.
When the center point address is outside the range of -231 to 231-1
... A "Center point setting error" (error code: 527) will occur.

9 - 63

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis circular interpolation
control with center point designation (ABS right arc, ABS left arc)" is set in
positioning data No. 1 of axis 1. (The required values are also set in positioning
data No. 1 of axis 2.)
Axis
Setting item

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

ABS circular
right
ABS circular
left

Set absolute system, 2-axis circular interpolation control


with center point designation. (Select clockwise or
counterclockwise according to the control.)

Acceleration time
No.

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
movement amount

8000.0 m

6000.0 m

4000.0 m

3000.0 m

Da.1 Operation pattern

Da.2 Control system

Da.3

Axis 1 Positioning data No. 1

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Da.4

Da.7 Arc address

Designate the value set in " Pr.25

Acceleration time 1"

as the acceleration time at start.


Designate the value set in " Pr.10

Deceleration time 0"

as the deceleration time at deceleration.


Set the axis to be interpolated (partner axis).

If the self-axis is set, an error will occur.


Set the positioning address. (Assuming "mm" is set in
" Pr.1 Unit setting".)
Set the arc address. (Assuming that the " Pr.1

Unit

setting" is set to "mm".)


Da.8 Command speed

6000.00
mm/min

Set the speed when moving to the end point address.


(Designate the composite speed in " Pr.20 Interpolation
speed designation method".)

Da.9 Dwell time

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Da.10 M code

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT
Set a value in " Da.8 Command speed" so that the speed of each axis does not
exceed the " Pr.8 Speed limit value". (The speed limit does not function for the
speed calculated by the QD75 during interpolation control.)

9 - 64

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] 2-axis circular interpolation control with center point designation


(INC circular right, INC circular left)
Operation chart
In the incremental system, 2-axis circular interpolation control with center point
designation, addresses established by a machine OPR on a 2-axis coordinate
plane are used. Positioning is carried out from the current stop position (start point
address) to a position at the end of the movement amount set in " Da.6
Positioning address/movement amount", in an arc path having as its center the
address (arc address) of the center point set in " Da.7 Arc address".
Forward direction
Start point address
(Current stop position)

Movement by circular interpolation

Movement amount
to the end point

Radius
Reverse
direction

Forward direction
Arc center point
Reverse
direction

(Arc address)
Movement amount to the end point

Positioning of a complete round with a radius of the distance from the start point
address to the arc center point can be carried out by setting the movement amount
to "0".
Forward direction

Arc center point (Arc address)

Movement amount = 0

Forward direction

Reverese direction

Reverese direction

9 - 65

9 MAJOR POSITIONING CONTROL

MELSEC-Q

In circular interpolation control with center point designation, an angular velocity is


calculated on the assumption that operation is carried out at a command speed on
the arc using the radius calculated from the start point address and center point
address, and the radius is compensated in proportion to the angular velocity
deviated from that at the start point.
Thus, when there is a difference (error) between a radius calculated from the start
point address and center point address (start point radius) and a radius calculated
from the end point address and center point address (end point radius), the
composite speed differs from the command speed as follows.
Start point radius > End point radius: As compared with the speed without error,
the speed becomes slower as end point
address is reached.
Start point radius < End point radius: As compared with the speed without error,
the speed becomes faster as end point
address is reached.

Restrictions
(1) 2-axis circular interpolation control cannot be set in the following cases.

When "degree" is set in " Pr.1 Unit setting"

When the units set in " Pr.1 Unit setting" are different for the reference axis

and interpolation axis. ("mm" and "inch" combinations are possible.)


When "reference axis speed" is set in " Pr.20 Interpolation speed
designation method"

(2) An error will occur and the positioning start will not be possible in the following
cases. The machine will immediately stop if the error is detected during
positioning control.
29

When the radius exceeds "536870912 (=2 )". (The maximum radius for
29
which circular interpolation control is possible is "536870912 (=2 )"
... An "Outside radius range error (error code: 544)" will occur at positioning
start.
When the start point address is the same as the center point address
... A "Center point setting error" (error code: 527) will occur.
When the end point address is the same as the center point address
... A "Center point setting error" (error code: 527) will occur.
When the center point address is outside the range of -231 to 231-1
... A "Center point setting error" (error code: 527) will occur.

9 - 66

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


[Reference axis and interpolation axis are designated as axis 1 and axis 2,
respectively.]
The following table shows setting examples when "2-axis circular interpolation
control with center point designation (INC circular right, INC circular left)" is set in
positioning data No. 1 of axis 1. (The required values are also set in positioning
data No. 1 of axis 2.)
Axis
Setting item

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next positioning


data will not be executed.

Da.2 Control system

INC circular
right
INC circular
left

Set incremental system, 2-axis circular interpolation control


with center point designation. (Select clockwise or
counterclockwise according to the control.)

Da.3 Acceleration time No.

Designate the value set in " Pr.25

Acceleration time 1"

Axis 1 Positioning data No. 1

as the acceleration time at start.


Designate the value set in " Pr.10

Deceleration time
No.

Da.5

Axis to be
interpolated

Da.6

Positioning address/
movement amount

8000.0 m

6000.0 m

Da.4

Da.8 Command speed

Deceleration time 0"

as the deceleration time at deceleration.


Set the axis to be interpolated (partner axis).
If the self-axis is set, an error will occur.
Set the movement amount. (Assuming that the " Pr.1
Unit setting" is set to "mm".)
4000.0 m

Da.7 Arc address

6000.00
mm/min

3000.0 m

Set the center point address. (Assuming that the " Pr.1
Unit setting" is set to "mm".)
Set the speed when moving to the end point address.
(Designate the composite speed in " Pr.20 Interpolation
speed designation method".)

Da.9 Dwell time

500ms

Set the time the machine dwells after the positioning stop
(pulse output stop) to the output of the positioning complete
signal.

10

Set this when other sub operation commands are issued in


combination with the No. 1 positioning data.

Da.10 M code

Refer to Section 5.3 "List of positioning data" for information on the setting details.

POINT
Set a value in " Da.8 Command speed" so that the speed of each axis does not
exceed the " Pr.8 Speed limit value". (The speed limit does not function for the
speed calculated by the QD75 during interpolation control.)

9 - 67

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.12 1-axis speed control


In "1-axis speed control" (" Da.2 Control system" = Forward run: speed 1, Reverse
run: speed 1), control is carried out in the axis direction in which the positioning data
has been set by continuously outputting pulses for the speed set in " Da.8 Command
speed" until the input of a stop command.
The two types of 1-axis speed control are "Forward run: speed 1" in which the control
starts in the forward run direction, and "Reverse run: speed 1" in which control starts in
the reverse run direction.
Operation chart
The following chart shows the operation timing for 1-axis speed control with axis 1
as the reference axis.
The "in speed control" flag ( Md.31 Status: b0) is turned ON during speed control.
The "Positioning complete signal" is not turned ON.
V

Da. 8 Command speed

ON
OFF

Positioning start signal


[Y10]

ON
OFF

BUSY signal
[XC]

Positioning complete signal


[X14]

Does not turn ON even


when control is stopped
by stop command.

OFF

ON
Axis stop signal
(stop command) [Y4]

OFF

ON
In speed control flag
Md.31 Status:b0

OFF

Fig.9.9 1-axis speed control operation timing

9 - 68

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during 1-axis speed control


The following table shows the " Md.20 Current feed value" during 1-axis speed
control corresponding to the " Pr.21 Current feed value during speed control"
settings.
Pr.21 Current feed value during speed

Md.20 Current feed value

control" setting

0: Do not update current feed value

The current feed value at speed control start


is maintained.

1: Update current feed value

The current feed value is updated.

2: Zero clear current feed value

The current feed value is fixed at 0.

In speed control

t
Current feed value during speed control start is maintained

(a) Current feed value not updated

In speed control

In speed control

t
Current feed value is updated

(b) Current feed value updated

t
0
(c) Current feed value zero cleared

Restrictions
(1) Set "Positioning complete" in " Da.1 Operation pattern". An axis error
"Continuous path control not possible (error code: 516)" will occur and the
operation cannot start if "continuous positioning control" or "continuous path
control" is set in " Da.1 Operation pattern".
("Continuous positioning control" and "continuous path control" cannot be set
in speed control.)
(2) Set the WITH mode in " Pr.18 M code ON signal output timing" when using
an M code. The M code will not be output, and the M code ON signal will not
turn ON if the AFTER mode is set.
(3) An error "No command speed (error code: 503)" will occur if the current speed
(-1) is set in " Da.8 command speed".
(4) The software stroke limit check will not carried out if the control unit is set to
"degree".

9 - 69

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


The following table shows the setting examples when "1-axis speed control
(forward run: speed 1)" is set in the positioning data No. 1 of axis 1.
Setting item

Setting details

Da.1 Operation pattern

Positioning
Setting other than "Positioning complete" is not possible in speed control.
complete

Da.2 Control system

Forward run
Set 1-axis speed control.
speed 1

Da.3 Acceleration time No.

Axis 1 Positioning data No. 1

Setting
example

Designate the value set in " Pr.25


acceleration time at start.

Acceleration time 1" as the

Deceleration time 0" as the

Da.4

Deceleration time
No.

Designate the value set in " Pr.10


deceleration time at deceleration.

Da.5

Axis to be
interpolated

Setting not required (setting value will be ignored).

Da.6

Positioning address/
movement amount

Setting not required (setting value will be ignored).

Setting not required (setting value will be ignored).

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

6000.00mm/
Set the speed to be commanded.
min

Setting not required (setting value will be ignored).

10

Set this when other sub operation commands are issued in combination
with the No. 1 positioning data. (" Pr.18 M code ON signal output
timing" setting only possible in the WITH mode.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 70

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.13 2-axis speed control


In "2-axis speed control" (" Da.2 Control system" = Forward run: speed 2, Reverse
run: speed 2), control is carried out in the 2-axis direction in which the positioning data
has been set by continuously outputting pulses for the speed set in " Da.8 Command
speed" until the input of a stop command.
The two types of 2-axis speed control are "Forward run: speed 2" in which the control
starts in the forward run direction, and "Reverse run: speed 2" in which control starts in
the reverse run direction.
(Refer to Section 9.1.6 "Interpolation control" for the combination of the reference axis
with the interpolation axis.)

Operation chart
The following chart shows the operation timing for 2-axis (axes 1 and 2) speed
control with axis 1 as the reference axis. The "in speed control" flag
( Md.31 Status: b0) is turned ON during speed control.
The "positioning complete signal" is not turned ON.
V
Interpolation axis (axis 2)

Da. 8 Command speed

t
V
Referense axis (axis1)

Da. 8 Command speed

ON
OFF

Positioning start signal


[Y10]

ON
OFF

BUSY signal
[XC,XD]

Does not turn ON even


when control is stopped

Positioning complete signal


[X14,X15]

by stop command.

OFF

ON
Axis stop signal (stop command)
(Either Y4 or Y5)

OFF

ON
In speed control flag
Md.31 Status: b0

OFF

Fig. 9.10 2-axis speed control operation timing

9 - 71

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during 2-axis speed control


The following table shows the " Md.20 Current feed value" during 2-axis speed
control corresponding to the " Pr.21 Current feed value during speed control"
settings. (Note that the reference axis setting values are used for parameters.)
" Pr.21 Current feed value during speed

Md.20 Current feed value

control" setting

0: Do not update current feed value

The current feed value at speed control start


is maintained.

1: Update current feed value

The current feed value is updated.

2: Zero clear current feed value

The current feed value is fixed at 0.

In speed control

In speed control

In speed control

t
Current feed value is updated

Current feed value during speed control start is maintained

(b) Current feed value updated

(a) Current feed value not updated

t
0
(c) Current feed value zero cleared

Restrictions
(1) Set "Positioning complete" in " Da.1 Operation pattern". An axis error
"Continuous path control not possible (error code: 516)" will occur and the
operation cannot start if "continuous positioning control" or "continuous path
control" is set. ("Continuous positioning control" and "continuous path control"
cannot be set in speed control.)
(2) Set the WITH mode in " Pr.18 M code ON signal output timing" when using
an M code. The M code will not be output, and the M code ON signal will not
turn ON if the AFTER mode is set.
(3) Set the "reference axis speed" in " Pr.20 Interpolation speed designation
method". An "Interpolation mode error (error code: 523)" will occur and the
operation cannot start if a composite speed is set.
(4) When either of two axes exceeds the speed limit, that axis is controlled with
the speed limit value. The speeds of the other axes are limited at the ratios of
" Da.8 Command speed".
(Examples)
Axis
Axis 1 setting

Axis 2 setting

Setting item

Pr.8

Speed limit
value

4000.00mm/min

5000.00mm/min

Da.8

Command
speed

8000.00mm/min

6000.00mm/min

With the settings shown above, the operation speed in speed control is as
follows.
Axis 1: 4000.00 mm/min (Speed is limited by Pr.8 ).
Axis 2: 3000.00 mm/min (Speed is limited at an ratio of an axis 1 command
speed to an axis 2 command speed).
9 - 72

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(5) An error "No command speed (error code: 503)" occurs if a current speed (-1)
is set in " Da.8 Command speed".
(6) The software stroke limit check is not carried out when the control unit is set to
"degree".

Positioning data setting examples


[Setting examples when the reference axis and interpolation axis are designated
as axes 1 and 2, respectively.]
The following table shows the setting examples when "2-axis speed control
(forward run: speed 2)" is set in the positioning data No. 1 of axis 1 (reference
axis).
Axis
Setting item

Setting details

Da.1 Operation pattern

Positioning
complete

Setting other than "Positioning complete" is not possible in


speed control.

Da.2 Control system

Forward run
speed 2

Set 2-axis speed control.

Designate the value set in " Pr.25


as the acceleration time at start.

Da.3 Acceleration time No.

Axis 1 Positioning data No. 1

Axis 1
Axis 2
(reference (interpolation
axis) setting axis) setting
example
example

Acceleration time 1"

Da.4

Deceleration time
No.

Designate the value set in " Pr.10 Deceleration time 0"


as the deceleration time at deceleration.

Da.5

Axis to be
interpolated

Set the axis to be interpolated (partner axis).


If the self-axis is set, an error will occur.

Da.6

Positioning address/
movement amount

Setting not required (setting value will be ignored).

Setting not required (setting value will be ignored).

6000.00
mm/min

3000.00
mm/min

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

10

Set the speed to be commanded.


Setting not required (setting value will be ignored).
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data. (" Pr.18 M
code ON signal output timing" setting only possible in the
WITH mode.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 73

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.14 3-axis speed control


In "3-axis speed control" (" Da.2 Control system" = Forward run: speed 3, Reverse
run: speed 3), control is carried out in the 3-axis direction in which the positioning data
has been set by continuously outputting pulses for the speed set in " Da.8 Command
speed" until the input of a stop command.
The two types of 3-axis speed control are "Forward run: speed 3" in which the control
starts in the forward run direction, and "Reverse run: speed 3" in which control starts in
the reverse run direction.
(Refer to Section 9.1.6 "Interpolation control" for the combination of the reference axis
with the interpolation axes.)

Operation chart
The following chart shows the operation timing for 3-axis (axes 1, 2, and 3) speed
control with axis 1 as the reference axis.
The "in speed control" flag ( Md.31 Status: b0) is turned ON during speed control.
The "positioning complete signal" is not turned ON.
V
Interpolation axis (axis 3)

Da. 8 Command speed

t
V
Interpolation axis (axis 2)

Da. 8 Command speed

t
V
Referense axis (axis 1)

Da. 8 Command speed

t
ON
OFF

Positioning start signal


[Y10]

ON
OFF

BUSY signal
[XC,XD,XE]

Does not turn ON even


when control is stopped
by stop command.

Positioning complete signal


[X14,X15,X16]

OFF

ON
Axis stop signal
(stop command)
(Either Y4,Y5 or Y6)

OFF

ON
In speed control flag
Md.31 Status: b0

OFF

Fig. 9.11 3-axis speed control operation timing

9 - 74

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during 3-axis speed control


The following table shows the " Md.20 Current feed value" during 3-axis speed
control corresponding to the " Pr.21 Current feed value during speed control"
settings. (Note that the reference axis setting values are used for parameters.)
Pr.21 Current feed value during speed

Md.20 Current feed value

control" setting

0: Do not update current feed value

The current feed value at speed control start


is maintained.

1: Update current feed value

The current feed value is updated.

2: Zero clear current feed value

The current feed value is fixed at 0.

In speed control

t
Current feed value during speed control start is maintained

(a) Current feed value not updated

In speed control

In speed control

t
Current feed value is updated

(b) Current feed value updated

t
0
(c) Current feed value zero cleared

Restrictions
(1) Set "Positioning complete" in " Da.1 Operation pattern". An axis error
"Continuous path control not possible (error code: 516)" will occur and the
operation cannot start if "continuous positioning control" or "continuous path
control" is set. ("Continuous positioning control" and "continuous path control"
cannot be set in speed control.)
(2) Set the WITH mode in " Pr.18 M code ON signal output timing" when using
an M code. The M code will not be output, and the M code ON signal will not
turn ON if the AFTER mode is set.
(3) Set the "reference axis speed" in " Pr.20 Interpolation speed designation
method". An "Interpolation mode error (error code: 523)" will occur and the
operation cannot start if a composite speed is set.

9 - 75

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(4) When either of three axes exceeds the speed limit, that axis is controlled with
the speed limit value. The speeds of the other axes are limited at the ratios of
" Da.8 Command speed".
(Examples)
Axis
Axis 1 setting

Axis 2 setting

Axis 3 setting

Setting item

Pr.8

Speed limit
value

4000.00mm/min

5000.00mm/min

6000.00mm/min

Da.8

Command
speed

8000.00mm/min

6000.00mm/min

4000.00mm/min

With the settings shown above, the operation speed in speed control is as
follows.
Axis 1: 4000.00 mm/min (Speed is limited by Pr.8 ).
Axis 2: 3000.00 mm/min (Speed is limited at ratios in axes 1, 2, and 3
command speeds).
Axis 3: 2000.00 mm/min (Speed is limited at ratios in axes 1, 2, and 3
command speeds).
(5) An error "No command speed (error code: 503)" will occur if a current speed
(-1) is set in " Da.8 Command speed".
(6) The software stroke limit check is not carried out when the control unit is set to
"degree".

9 - 76

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


The following table shows the setting examples when "3-axis speed control
(forward run: speed 3)" is set in the positioning data No. 1 of axis 1 (reference
axis).
Axis
Setting item

Setting details

Da.1 Operation pattern

Positioning
complete

Setting other than "Positioning complete" is


not possible in speed control.

Da.2 Control system

Forward run
speed 3

Set 3-axis speed control.

Designate the value set in " Pr.25


Acceleration time 1" as the acceleration time
at start.

Designate the value set in " Pr.10


Deceleration time 0" as the deceleration time
at deceleration.

Da.3 Acceleration time No.

Axis 1 Positioning data No. 1

Axis 1
Axis 2
Axis 3
(reference (interpolation (interpolation
axis) setting axis) setting axis) setting
example
example
example

Da.4

Deceleration time
No.

Axis to be
Da.5
interpolated

Da.6

Positioning address/
movement amount

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

Setting not required (setting value will be


ignored).
When axis 1 is used as a reference axis, the
interpolation axes are axes 2 and 3.

Setting not required (setting value will be


ignored).

Setting not required (setting value will be


ignored).

6000.00
mm/min

3000.00
mm/min

2000.00
mm/min

10

Set the speed to be commanded.


Setting not required (setting value will be
ignored).
Set this when other sub operation commands
are issued in combination with the No. 1
positioning data. (" Pr.18 M code ON signal
output timing" setting only possible in the
WITH mode.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 77

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.15 4-axis speed control


In "4-axis speed control" (" Da.2 Control system" = Forward run: speed 4, Reverse
run: speed 4), control is carried out in the 4-axis direction in which the positioning data
has been set by continuously outputting pulses for the speed set in " Da.8 Command
speed" until the input of a stop command.
The two types of 4-axis speed control are "Forward run: speed 4" in which the control
starts in the forward run direction, and "Reverse run: speed 4" in which control starts in
the reverse run direction.
(Refer to Section 9.1.6 "Interpolation control" for the combination of the reference axis
with the interpolation axes.)

9 - 78

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation chart
The following chart shows the operation timing for 4-axis speed control with axis 1
as the reference axis.
The "in speed control" flag ( Md.31 Status: b0) is turned ON during speed control.
The "positioning complete signal" is not turned ON.
V
Interpolation axis (axis 4)

Da. 8 Command speed

t
V
Interpolation axis (axis 3)

Da. 8 Command speed

t
V
Interpolation axis (axis 2)

Da. 8 Command speed

t
V
Referense axis (axis 1)

Da. 8 Command speed

t
ON
OFF

Positioning start signal


[Y10]

ON
OFF

BUSY signal
[XC,XD,XE,XF]

Does not turn ON even


when control is stopped

Positioning complete signal


[X14,X15,X16,X17]

by stop command.

OFF

ON
Axis stop signal (stop command)
(Either Y4,Y5,Y6 or Y7)

OFF

ON
In speed control flag
Md.31 Status: b0

OFF

Fig. 9.12 4-axis speed control operation timing

9 - 79

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during 4-axis speed control


The following table shows the " Md.20 Current feed value" during 4-axis speed
control corresponding to the " Pr.21 Current feed value during speed control"
settings. (Note that the reference axis setting values are used for parameters.)
Pr.21 Current feed value during speed

Md.20 Current feed value

control" setting

0: Do not update current feed value

The current feed value at speed control start


is maintained.

1: Update current feed value

The current feed value is updated.

2: Zero clear current feed value

The current feed value is fixed at 0.

In speed control

t
Current feed value during speed control start is maintained

(a) Current feed value not updated

In speed control

In speed control

t
Current feed value is updated

(b) Current feed value updated

t
0
(c) Current feed value zero cleared

Restrictions
(1) Set "Positioning complete" in " Da.1 Operation pattern". An axis error
"Continuous path control not possible (error code: 516)" will occur and the
operation cannot start if "continuous positioning control" or "continuous path
control" is set. ("Continuous positioning control" and "continuous path control"
cannot be set in speed control.)
(2) Set the WITH mode in " Pr.18 M code ON signal output timing" when using
an M code. The M code will not be output, and the M code ON signal will not
turn ON if the AFTER mode is set.
(3) Set the "reference axis speed" in " Pr.20 Interpolation speed designation
method". An "Interpolation mode error (error code: 523)" will occur and the
operation cannot start if a composite speed is set.

9 - 80

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(4) When either of four axes exceeds the speed limit, that axis is controlled with
the speed limit value. The speeds of the other axes are limited at the ratios of
" Da.8 Command speed".
(Examples)
Axis
Setting item

Axis 1
setting

Axis 2
setting

Axis 3
setting

Axis 4
setting

Pr.8

Speed limit
value

4000.00mm/ 5000.00mm/ 6000.00mm/ 8000.00mm/


min
min
min
min

Da.8

Command
speed

8000.00mm/ 6000.00mm/ 4000.00mm/ 1500.00mm/


min
min
min
min

With the settings shown above, the operation speed in speed control is as
follows.
Axis 1: 4000.00 mm/min (Speed is limited by Pr.8 ).
Axis 2: 3000.00 mm/min (Speed is limited at ratios in axes 1, 2, 3 and 4
command speeds).
Axis 3: 2000.00 mm/min (Speed is limited at ratios in axes 1, 2, 3 and 4
command speeds).
Axis 4: 750.00 mm/min (Speed is limited at ratios in axes 1, 2, 3 and 4
command speeds).
(5) An error "No command speed (error code: 503)" will occur if a current speed
(-1) is set in " Da.8 Command speed".
(6) The software stroke limit check is not carried out when the control unit is set to
"degree".

9 - 81

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


The following table shows the setting examples when "4-axis speed control
(forward run: speed 4)" is set in the positioning data No. 1 of axis 1 (reference
axis).
Axis
Setting item

Setting details

Da.1 Operation pattern

Positioning
complete

Setting other than "Positioning


complete" is not possible in
speed control.

Da.2 Control system

Forward run
speed 4

Set 4-axis speed control.

Designate the value set in


" Pr.25 Acceleration time 1"

Acceleration time
Da.3
No.

Axis 1 Positioning data No. 1

Axis 1
Axis 2
Axis 3
Axis 4
(reference (interpolation (interpolation (interpolation
axis) setting axis) setting axis) setting axis) setting
example
example
example
example

Da.4

Deceleration time
No.

as the acceleration time at


start.

Designate the value set in


" Pr.10 Deceleration time 0"
as the deceleration time at
deceleration.

Da.5

Axis to be
interpolated

Setting not required (setting


value will be ignored).
When axis 1 is used as a
reference axis, the interpolation
axes are axes 2, 3 and 4.

Da.6

Positioning address/
movement amount

Setting not required (setting


value will be ignored).

Setting not required (setting


value will be ignored).

6000.00
mm/min

3000.00
mm/min

2000.00
mm/min

1000.00
mm/min

Da.7 Arc address


Da.8 Command speed
Da.9 Dwell time

Da.10 M code

10

Set the speed to be


commanded.
Setting not required (setting
value will be ignored).
Set this when other sub
operation commands are
issued in combination with the
No. 1 positioning data.
(" Pr.18 M code ON signal
output timing" setting only
possible in the WITH mode.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 82

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.16 Speed-position switching control (INC mode)


In "speed-position switching control (INC mode)" (" Da.2 Control system = Forward
run: speed/position, Reverse run: speed/position), the pulses of the speed set in
" Da.8 Command speed" are kept output on the axial direction set to the positioning
data. When the "speed-position switching signal" is input, position control of the
movement amount set in " Da.6 Positioning address/movement amount" is exercised.
"Speed-position switching control (INC mode)" is available in two different types:
"forward run: speed/position" which starts the axis in the forward run direction and
"reverse run: speed/position" which starts the axis in the reverse run direction.
Use the detailed parameter 1 "Pr.200 Speed-position function selection" with regard to
the choice for "speed-position switching control (INC mode)".
Setting item

Pr.200

Speedposition
function
selection

Setting
value
0

Setting details

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4

Speed-position switching control


(INC mode)

34

184

334

484

If the set value is other than 0 and 2, it is regarded as 0 and operation is performed in the
INC mode.
For details of the setting, refer to Sections 5.2 "List of parameters".

Switching over from speed control to position control


(1) The control is switched over from speed control to position control by the
external signal "speed-position switching signal".
(2) Besides setting the positioning data, the " Cd.24 Speed-position switching
enable flag" must also be turned ON to switch over from speed control to
position control. (If the " Cd.24 Speed-position switching enable flag" turns
ON after the speed-position switching signal turns ON, the control will continue
as speed control without switching over to position control. Only position
control will be carried out when the " Cd.24 Speed-position switching enable
flag" and speed-position switching signal are ON at the operation start.)

9 - 83

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation chart
The following chart (Fig.9.13) shows the operation timing for speed-position
switching control (INC mode). The "in speed control flag" ( Md.31 Status: b0) is
turned ON during speed control of speed-position switching control (INC mode).
V

Da. 8 Command speed


Movement amount set in " Da. 6
Positioning address/movement
amount"
t

Speed control Position control

Dwell time

ON
OFF
Positioning start signal
[Y10,Y11,Y12,Y13]
ON
OFF

BUSY signal

[XC,XD,XE,XF]
ON
OFF

Positioning complete signal


[X14,X15,X16,X17]

ON
OFF
Speed-position switching signal
ON
OFF
Cd. 24 Speed-position
switching enable flag
ON
In speed control flag
Md. 31 Status: b0

OFF

Fig. 9.13 Speed-position switching control (INC mode) operation timing

9 - 84

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[Operation example]
The following operation assumes that the speed-position switching signal is input at the position of the
current feed value of 90.00000 [degree] during execution of " Da.2 Control system" "Forward run:
speed/position" at " Pr.1 Unit setting" of "2: degree" and " Pr.21 Current feed value during speed
control" setting of "1: Update current feed value".
(The value set in " Da.6 Positioning address/movement amount" is 270.00000 [degree])
0.00000

Speed-position
switching signal ON

0.00000

90.00000

90.00000

90.00000+270.00000
=360.00000
=Stop at 0.00000 [degree]

9 - 85

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation timing and processing time during speed-position switching


control (INC mode)
Positioning start
signal [Y10,Y11,Y12,Y13]
BUSY signal
[XC,XD,XE,XF]

t1

M code ON signal
[X4,X5,X6,X7](WITH mode)

t2

Cd.7 M code OFF request

Start complete signal


[X10,X11,X12,X13]
Standing by

Md.26 Axis operation status

In speed control
Speed
control

In position control

t3
Standing by

Position
control

t4
Positioning operation
Speed control carried out until speed-position switching
signal turns ON

External speed-position
switching command

t6

Position control movement amount is from the input position of


the external speed-position switching signal

Cd. 23 Speed-position switching


control movement amount
change register

t5

Positioning complete signal


[X14,X15,X16,X17]

t7

M code ON signal (AFTER mode)


[X4,X5,X6,X7]
t2
Cd.7 M code OFF request

OPR complete flag


Md.31 Status: b4

Fig. 9.14 Operation timing and processing time during speed-position switching control (INC mode)

Normal timing time

Unit: ms

t1

t2

t3

t4

t5

t6

t7

1.1

0 to 3.5

0 to 3.5

5.5 to 7.9

0 to 3.5

1.0

Follows parameters

The t1 timing time could be delayed by the operation state of other axes.

9 - 86

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during speed-position switching control (INC mode)


The following table shows the " Md.20 Current feed value" during speed-position
switching control (INC mode) corresponding to the " Pr.21

Current feed value

during speed control" settings.


Pr.21

Current feed value during

Md.20 Current feed value

speed control" setting


The current feed value at control start is maintained during
0: Do not update current feed value speed control, and updated from the switching to position
control.

Speed control

1: Update current feed value

The current feed value is updated during speed control


and position control.

2: Zero clear current feed value

The current feed value is cleared (set to "0") at control


start, and updated from the switching to position control.

Position control

Speed control

Position control

Maintained

Position control

Updated

Updated

(a) Current feed value not updated

Speed control

(b) Current feed value updated

Updated from 0

(c) Current feed value zero cleared

Switching time from speed control to position control


There is 1ms from the time the speed-position switching signal is turned ON to the
time the speed-position switching latch flag ( Md.31 Status: b1) turns ON.
ON
Speed-position switching signal

OFF

Speed-position switching latch flag

OFF

ON

1ms

9 - 87

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Speed-position switching signal setting


The following table shows the items that must be set to use the external command
signals (CHG) as speed-position switching signals.
Setting
value

Setting item

Pr.42

Cd.8

External
command
function
selection
External
command
valid

Setting details

Set the "2: speed-position and


position-speed switching
requests".

Set "1: Validate external


command".

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
62

212

362

512

1505

1605

1705

1805

Refer to Sections 5.2 "List of parameters" and Section 5.7 "List of control data" for information on the
setting details.

Changing the position control movement amount


In "speed-position switching control (INC mode)", the position control movement
amount can be changed during the speed control section.
(1) The position control movement amount can be changed during the speed
control section of speed-position switching control (INC mode).
A movement amount change request will be ignored unless issued during the
speed control section of the speed-position switching control (INC mode).
(2) The "new movement amount" is stored in " Cd.23 Speed-position switching
control movement amount change register" by the PLC program during speed
control.
When the speed-position switching signal is turned ON, the movement amount
for position control is stored in " Cd.23 Speed-position switching control
movement amount change register".
(3) The movement amount is stored in the " Md.29 Speed-position switching
control positioning amount" of the axis monitor area from the point where the
control changes to position control by the input of a speed-position switching
signal from an external source.
Speed control

Position control

Position control start

Speed-position switching control (INC mode) start

t
Movement amount
change possible

ON
Speed-position switching signal

OFF
Setting after the speed-position
switching signal ON is ignored
0

Cd.23 Speed-position switching control,


movement amount change register

P2

P3

P2 becomes the position control movement amount


Speed-position switching latch flag

Md.31 Status : b1

ON
OFF

Fig. 9.15 Position control movement amount change timing


9 - 88

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINT

The machine recognizes the presence of a movement amount change request when the data is
written to " Cd.23 Speed-position switching control movement amount change register" with the

PLC program.
The new movement amount is validated after execution of the speed-position switching control (INC
mode), before the input of the speed-position switching signal.
The movement amount change can be enable/disable with the interlock function in position control
using the speed-position switching latch flag ( Md.31 Status : b1) of the axis monitor area.

Restrictions
(1) An axis error (error code: 516) will occur and the operation cannot start if
"continuous positioning control" or "continuous path control" is set in " Da.1
Operation pattern".
(2) "Speed-position switching control" cannot be set in " Da.2 Control system" of
the positioning data when "continuous path control" has been set in " Da.1
Operation pattern" of the immediately prior positioning data. (For example, if
the operation pattern of positioning data No. 1 is "continuous path control",
"speed-position switching control" cannot be set in positioning data No. 2.) An
axis error (error code: 516) will occur and the machine will carry out a
deceleration stop if this type of setting is carried out.
(3) An error (error code: 503) will occur if "current speed (-1)" is set in " Da.8
command speed".
(4) The software stroke limit range check during speed control is made only when
the following (a) and (b) are satisfied:
(a) " Pr.21 Current feed value during speed control" is "1: Update current feed
value".
If the movement amount exceeds the software stroke limit range during
speed control in case of the setting of other than "1: Update current feed
value", an error (error code: 507 or 508) will occur as soon as speed control
is changed to position control and the axis will decelerate to a stop.
(b) When " Pr.1 Unit setting" is other than "2: degree"
If the unit is "degree", the software stroke limit range check is not performed.
(5) If the value set in " Da.6 Positioning address/movement amount" is negative,
an error (error code: 530) will occur.
(6) Deceleration processing is carried out from the point where the speed-position
switching signal is input if the position control movement amount set in
" Da.6 Positioning address/movement amount" is smaller than the
deceleration distance from the " Da.8 Command speed".
(7) Turn ON the speed-position switching signal in the speed stabilization region
(constant speed status). A warning (warning code: 508) will occur because of
large deviation in the droop pulse amount if the signal is turned ON during
acceleration.
During use of the servo motor, the actual movement amount after switching of
speed control to position control is the "preset movement amount + droop
pulse amount". If the signal is turned ON during acceleration/deceleration, the
stop position will vary due to large variation of the droop pulse amount. Even
though " Md.29 Speed-position switching control positioning amount" is the
same, the stop position will change due to a change in droop pulse amount
when " Da.8 Command speed" is different.
9 - 89

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


The following table shows setting examples when "speed-position switching
control (INC mode) by forward run" is set in positioning data No. 1 of axis 1.
Setting item

Setting example

Da.1 Operation pattern

Positioning
complete

Da.2 Control system

Axis 1 Positioning data No. 1

Da.3 Acceleration time No.

Forward run:
speed/position
1

Setting details
Set "Positioning complete" assuming the next positioning data will
not be executed. ("Continuous path control" cannot be set in
"speed-position switching control (INC mode)".)
Set speed-position switching control by forward run.
Designate the value set in " Pr.25

Acceleration time 1" as the

acceleration time at start.


Da.4 Deceleration time No.

Designate the value set in " Pr.10

Deceleration time 0" as the

deceleration time at deceleration.


Da.5

Axis to be
interpolated

Positioning address/
Da.6
movement amount
Da.7 Arc address
Da.8 Command speed
Da.9 Dwell time
Da.10 M code

10000.0m

Setting not required. (Setting value is ignored.)


INC mode ( Pr.200 = 0)
Set the movement amount after the switching to position control.
(Assuming that the " Pr.1 Unit setting" is set to "mm".)
Setting not required. (Setting value is ignored.)

6000.00mm/min Set the speed to be controlled.


500ms
10

Set a time from the positioning stop (pulse output stop) by position
control until the positioning complete signal is output. When the
system is stopped by speed control, ignore the setting value.
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 90

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.17 Speed-position switching control (ABS mode)


In case of "speed-position switching control (ABS mode)" (" Da.2 Control system =
Forward run: speed/position, Reverse run: speed/position), the pulses of the speed set
in " Da.8 Command speed" are kept output in the axial direction set to the positioning
data. When the "speed-position switching signal" is input, position control to the
address set in " Da.6 Positioning address/movement amount" is exercised.
"Speed-position switching control (ABS mode)" is available in two different types:
"forward run: speed/position" which starts the axis in the forward run direction and
"reverse run: speed/position" which starts the axis in the reverse run direction.
"Speed-position switching control (ABS mode)" is valid only when " Pr.1 Unit setting"
is "2: degree".
Pr.1 Unit setting

mm

Speed-position
function selection

inch

degree

PLS

INC mode
ABS mode
: Setting allowed,
: Setting disallowed (If setting is made, an error (error code: 935) will occur when the PLC
READY signal (Y0) turns ON.)

Use the detailed parameter 1 "Pr.200 Speed-position function selection" to choose


"speed-position switching control (ABS mode)".
Setting item

Pr.200

Speedposition
function
selection

Setting
value
2

Setting details

Speed-position switching control


(ABS mode)

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
34

184

334

484

If the set value is other than 0 and 2, it is regarded as 0 and operation is performed in the INC
mode.
For details of the setting, refer to Sections 5.2 "List of parameters".

Switching over from speed control to position control


(1) The control is switched over from speed control to position control by the
external signal "speed-position switching signal".
(2) Besides setting the positioning data, the " Cd.24 Speed-position switching
enable flag" must also be turned ON to switch over from speed control to
position control. (If the " Cd.24 Speed-position switching enable flag" turns
ON after the speed-position switching signal turns ON, the control will continue
as speed control without switching over to position control. Only position
control will be carried out when the " Cd.24 Speed-position switching enable
flag" and speed-position switching signal are ON at the operation start.)

9 - 91

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation chart
The following chart (Fig.9.16) shows the operation timing for speed-position
switching control (ABS mode). The "in speed control flag" ( Md.31 Status: b0) is
turned ON during speed control of speed-position switching control (ABS mode).
V

Da. 8 Command speed


Address set in " Da. 6
Positioning address/movement
amount"
t

Speed control Position control

Dwell time

ON
OFF
Positioning start signal
[Y10,Y11,Y12,Y13]
ON
OFF

BUSY signal

[XC,XD,XE,XF]
ON
OFF

Positioning complete signal


[X14,X15,X16,X17]

ON
OFF
Speed-position switching signal
ON
OFF
Cd. 24 Speed-position
switching enable flag
ON
In speed control flag
Md. 31 Status: b0

OFF

Fig. 9.16 Speed-position switching control (ABS mode) operation timing

9 - 92

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[Operation example]
The following operation assumes that the speed-position switching signal is input at the position of the
current feed value of 90.00000 [degree] during execution of " Da.2 Control system" "Forward run:
speed/position" at " Pr.1 Unit setting" of "2: degree" and " Pr.21 Current feed value during speed
control" setting of "1: Update current feed value".
(The value set in " Da.6 Positioning address/movement amount" is 270.00000 [degree])

0.00000

Speed-position
switching signal ON

90.00000

0.00000

270.00000

90.00000
Stop at 270.00000 [degree]

9 - 93

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation timing and processing time during speed-position switching


control (ABS mode)
Positioning start
signal [Y10,Y11,Y12,Y13]
BUSY signal
[XC,XD,XE,XF]

t1

M code ON signal
[X4,X5,X6,X7](WITH mode)

t2

Cd.7 M code OFF request

Start complete signal


[X10,X11,X12,X13]
Standing by

Md.26 Axis operation status

In speed control
Speed
control

In position control

t3
Standing by

Position
control

t4
Positioning operation
Speed control carried out until speed-position switching

External speed-position
switching command

signal turns ON

t6

t5

Positioning complete signal


[X14,X15,X16,X17]

t7

M code ON signal (AFTER mode)


[X4,X5,X6,X7]
t2
Cd.7 M code OFF request

OPR complete flag


Md.31 Status: b4

Fig. 9.17 Operation timing and processing time during speed-position switching control (ABS mode)

Normal timing time

Unit: ms

t1

t2

t3

t4

t5

t6

t7

1.1

0 to 3.5

0 to 3.5

5.5 to 7.9

0 to 3.5

1.0

Follows parameters

The t1 timing time could be delayed by the operation state of other axes.

9 - 94

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during speed-position switching control (ABS mode)


The following table shows the " Md.20 Current feed value" during speed-position
switching control (ABS mode) corresponding to the " Pr.21

Current feed value

during speed control" settings.


" Pr.21

Current feed value during

Md.20 Current feed value

speed control" setting


The current feed value is updated during speed control
and position control.

1: Update current feed value

Only "1: Update current value" is valid for the setting of " Pr.21 Current feed value
during speed control" in speed-position switching control (ABS mode).
An error (error code: 935) will occur if the " Pr.21 Current feed value during
speed control" setting is other than 1.
Speed

Speed control

Position control

Updated

Current feed value updated

Switching time from speed control to position control


There is 1ms from the time the speed-position switching signal is turned ON to the
time the speed-position switching latch flag ( Md.31 Status: b1) turns ON.
ON
Speed-position switching signal

OFF

ON
Speed-position switching latch flag

OFF

1ms

9 - 95

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Speed-position switching signal setting


The following table shows the items that must be set to use the external command
signals (CHG) as speed-position switching signals.
Setting item

Pr.42

Cd.8

External
command
function
selection
External
command
valid

Setting
value

Setting details

Set the "2: speed-position and


position-speed switching
requests".

Set "1: Validate external


command".

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
62

212

362

512

1505

1605

1705

1805

Refer to Sections 5.2 "List of parameters" and Section 5.7 "List of control data" for information on the
setting details.

9 - 96

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Restrictions
(1) An axis error (error code: 516) will occur and the operation cannot start if
"continuous positioning control" or "continuous path control" is set in " Da.1
Operation pattern".
(2) "Speed-position switching control" cannot be set in " Da.2 Control system" of
the positioning data when "continuous path control" has been set in " Da.1
Operation pattern" of the immediately prior positioning data. (For example, if
the operation pattern of positioning data No. 1 is "continuous path control",
"speed-position switching control" cannot be set in positioning data No. 2.) An
axis error (error code: 516) will occur and the machine will carry out a
deceleration stop if this type of setting is carried out.
(3) An error (error code: 503) will occur if "current speed (-1)" is set in " Da.8
command speed".
(4) If the value set in " Da.6 Positioning address/movement amount" is negative,
an error (error code: 530) will occur.
(5) Even though the axis control data " Cd.23 Speed-position switching control
movement amount change register" was set in speed-position switching
control (ABS mode), it would not function. The set value is ignored.
(6) To exercise speed-position switching control (ABS mode), the following
conditions must be satisfied:
(a) " Pr.1 Unit setting" is "2: degree"
(b) The software stroke limit function is invalid (upper limit value = lower limit
value)
(c) " Pr.21 Current feed value during speed control" is "1: Update current
feed value"
(d) The " Da.6 Positioning address/movement amount" setting range is 0 to
359.99999 (degree)
If the value is outside of the range 0 to 359.99999 (degree), an error (error
code: 530) will occur at a start.
(e) The "Pr.200 Speed-position function selection" setting is "2: Speedposition switching control (ABS mode)".
(7) If any of the conditions in (6)(a) to (6)(c) is not satisfied in the case of (6)(e), an
error (error code: 935) will occur when the PLC READY signal [Y0] turns from
OFF to ON.
(8) If the axis reaches the positioning address midway through deceleration after
automatic deceleration started at the input of the speed-position switching
signal, the axis will not stop immediately at the positioning address. The axis
will stop at the positioning address after N revolutions so that automatic
deceleration can always be made. (N: Natural number)
In this case, make the movement amount after speed-position switching signal
input within 21474.83647 (degree). If the movement amount exceeds
21474.83647 (degree), make the movement amount smaller by reducing the
command speed or shortening the deceleration time, for example.
In the following example, since making deceleration in the path of dotted line
will cause the axis to exceed the positioning addresses twice, the axis will
decelerate to a stop at the third positioning address.

9 - 97

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Speed-position switching signal

360 added

360 added
positioning address

positioning address

positioning address

Positioning data setting examples


The following table shows setting examples when "speed-position switching
control (ABS mode) by forward run" is set in positioning data No. 1 of axis 1.
Setting item
Da.1 Operation pattern
Da.2 Control system

Axis 1 Positioning data No. 1

Da.3 Acceleration time No.

Setting example

Setting details

Positioning
complete

Set "Positioning complete" assuming the next positioning data will


not be executed. ("Continuous path control" cannot be set in "speedposition switching control (ABS mode)".)

Forward run:
Set speed-position switching control by forward run.
speed/position
1

Designate the value set in " Pr.25

Acceleration time 1" as the

acceleration time at start.


Da.4
Da.5

Deceleration time
No.

Axis to be
interpolated

Positioning address/
Da.6
movement amount
Da.7 Arc address
Da.8 Command speed
Da.9 Dwell time
Da.10 M code

Designate the value set in " Pr.10

Deceleration time 0" as the

deceleration time at deceleration.

270.00000
degree

Setting not required. (Setting value is ignored.)


ABS mode ( Pr.200 = 2)
Set the address after the switching to position control. (Assuming
that the " Pr.1 Unit setting" is set to "mm".)
Setting not required. (Setting value is ignored.)

6000.00mm/min Set the speed to be controlled.


500ms
10

Set a time from the positioning stop (pulse output stop) by position
control until the positioning complete signal is output. When the
system is stopped by speed control, ignore the setting value.
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 98

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.18 Position-speed switching control


In "position-speed switching control" (" Da.2 Control system" = Forward run:
position/speed, Reverse run: position/speed), before the position-speed switching
signal is input, position control is carried out for the movement amount set in
" Da.6 Positioning address/movement amount" in the axis direction in which the
positioning data has been set. When the position-speed switching signal is input, the
position control is carried out by continuously outputting the pulses for the speed set in
" Da.8 command speed" until the input of a stop command.
The two types of position-speed switching control are "Forward run: position/speed" in
which the control starts in the forward run direction, and "Reverse run: position/speed"
in which control starts in the reverse run direction.

Switching over from position control to speed control


(1) The control is switched over from position control to speed control by the
external signal "position-speed switching signal".
(2) Besides setting the positioning data, the " Cd.26 Position-speed switching
enable flag" must also be turned ON to switch over from position control to
speed control. (If the " Cd.26 Position-speed switching enable flag" turns ON
after the position-speed switching signal turns ON, the control will continue as
position control without switching over to speed control. Only speed control will
be carried out when the " Cd.26 Position-speed switching enable flag" and
position-speed switching signal are ON at the operation start.)

9 - 99

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation chart
The following chart shows the operation timing for position-speed switching
control.
The "in speed control" flag ( Md.31 Status: b0) is turned ON during speed control
of position-speed switching control.
V

Da. 8 Command speed

t
Position
control

Speed control

ON
Positioning start signal
[Y10,Y11,Y12,Y13]

OFF
ON

BUSY signal
[XC,XD,XE,XF]

Positioning complete signal


[X14,X15,X16,X17]

OFF
Does not turn ON even
when control is stopped
by stop command.

OFF
ON

Position-speed
switching signal

OFF
ON

Cd.26 Position-speed switching


enable flag
Stop command

OFF
ON
OFF
ON

In speed control flag

OFF

Md.31 Status: b0

Fig. 9.18 Position-speed switching control operation timing

9 - 100

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Operation timing and processing time during position-speed switching


control

Positioning start signal


[Y10,Y11,Y12,Y13]
BUSY signal [XC,XD,XE,XF]
t1
M code ON signal
[X4,X5,X6,X7](WITH mode)
t2
Cd. 7 M code OFF request

Start complete signal [X10,X11,X12,X13]


t3
Md.26

Axis operation status

Standing by

In position control

In speed control

Position

Speed

control

control

Standing by

t4
Positioning operation

Position control carried out until position-speed switching


signal turns ON.

External position-speed switching


command
t6

Speed control command speed is from the input position of


the external position-speed switching signal.

Cd.25 Position-speed switching


control speed change register

Positioning complete signal


[X14,X15,X16,X17]
M code ON signal [X4,X5,X6,X7]
(AFTER mode)
t2
Cd. 7 M code OFF request

OPR complete flag


Md.31 Status: b4
Stop signal
[STOP]

Fig. 9.19 Operation timing and processing time during position-speed switching control
Normal timing time

Unit: ms

t1

t2

t3

t4

t5

t6

1.0 to 1.4

0 to 3.5

0 to 3.5

5.5 to 7.9

1.0

The t1 timing time could be delayed by the operation state of other axes.

9 - 101

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Current feed value during position-speed switching control


The following table shows the " Md.20 Current feed value" during position-speed
switching control corresponding to the " Pr.21

Current feed value during speed

control" settings.
" Pr.21

Current feed value during

Md.20 Current feed value

speed control" setting


The current feed value is updated during position control,
and the current feed value at the time of switching is
0: Do not update current feed value
maintained as soon as position control is switched to
speed control.

1: Update current feed value

The current feed value is updated during position control


and speed control.

2: Zero clear current feed value

The current feed value is updated from 0 at a control start,


and the current feed value is cleared (to "0") as soon as
position control is switched to speed control.

Position control

Speed control

Position control

Updated

Position control

Speed control

Maintained

(a) Current feed value not updated

Speed control

Updated

Updated from 0

(c) Current feed value zero cleared

(b) Current feed value updated

Switching time from position control to speed control


There is 1ms from the time the position-speed switching signal is turned ON to the
time the position-speed switching latch flag ( Md.31 Status: b5) turns ON.
ON
Position-speed switching signal

OFF

ON
Position-speed switching latch flag

OFF

1ms

9 - 102

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Position-speed switching signal setting


The following table shows the items that must be set to use the external command
signals (CHG) as position-speed switching signals.
Setting
value

Setting item

Pr.42

Cd.8

External
command
function
selection
External
command
valid

Setting details

Set the "2: speed-position and


position-speed switching
requests".

Set "1: Validate external


command".

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
62

212

362

512

1505

1605

1705

1805

Refer to Sections 5.2 "List of parameters" and Section 5.7 "List of control data" for information on the
setting details.

Changing the speed control command speed


In "position-speed switching control", the speed control command speed can be
changed during the position control.
(1) The speed control command speed can be changed during the position control
of position-speed switching control.
A command speed change request will be ignored unless issued during the
position control of the position-speed switching control.
(2) The "new command speed" is stored in " Cd.25 Position-speed switching
control speed change register" by the PLC program during position control.
This value then becomes the speed control command speed when the
position-speed switching signal turns ON.
Position
control

Speed
control

Position-speed switching control start

Position control start

t
Speed change
enable

ON
Position-speed switching
signal

OFF

Setting after the position-speed


switching signal ON is ignored.

Cd.25 Position-speed
switching control
speed change register

V2

V3

V2 becomes the speed control command speed.


ON
Position-speed switching

OFF

latch flag
Md.31 Status: b5
Stop signal

ON
OFF

Fig. 9.20 Speed control speed change timing

9 - 103

9 MAJOR POSITIONING CONTROL

MELSEC-Q

POINTS

The machine recognizes the presence of a command speed change request when the data is
written to " Cd.25 Position-speed switching control speed change register" with the PLC program.

The new command speed is validated after execution of the position-speed switching control before
the input of the position-speed switching signal.
The command speed change can be enabled/disabled with the interlock function in speed control
using the "position-speed switching latch flag" ( Md.31 Status: b5) of the axis monitor area.

Restrictions
(1) An axis error (error code: 516) will occur and the operation cannot start if
"continuous positioning control" or "continuous path control" is set in
" Da.1 Operation pattern".
(2) "Position-speed switching control" cannot be set in " Da.2 Control system" of
the positioning data when "continuous path control" has been set in
" Da.1 Operation pattern" of the immediately prior positioning data. (For
example, if the operation pattern of positioning data No. 1 is "continuous path
control", "position-speed switching control" cannot be set in positioning data
No. 2.) An axis error (error code: 516) will occur and the machine will carry
out a deceleration stop if this type of setting is carried out.
(3) The software stroke limit range is only checked during speed control if the "1:
Update current feed value" is set in " Pr.21 Current feed value during speed
control".
The software stroke limit range is not checked when the control unit is set to
"degree".
(4) An error (error code: 507 or 508) will occur and the operation cannot start if
the start point address or end point address for position control exceeds the
software stroke limit range.
(5) Deceleration stop will be carried out if the position-speed switching signal is
not input before the machine is moved by a specified movement amount.
When the position-speed switching signal is input during automatic
deceleration by positioning control, acceleration is carried out again to the
command speed to continue speed control.
When the position-speed switching signal is input during deceleration to a stop
with the stop signal, the control is switched to the speed control to stop the
machine.
Restart is carried out by speed control using the restart command.
(6) A warning (warning code: 501) will occur and control is continued by
" Pr.8 Speed limit value" if a new speed exceeds " Pr.8 Speed limit value" at
the time of change of the command speed.
(7) If the value set in " Da.6 Positioning address/movement amount" is negative,
an error (error code: 530) will occur.

9 - 104

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Positioning data setting examples


The following table shows setting examples when "position-speed switching
control (forward run: position/speed)" is set in positioning data No. 1 of axis 1.
Setting item

Setting example

Setting details

Da.1 Operation pattern

Positioning
complete

Set "Positioning complete" assuming the next positioning data will not
be executed. ("Continuous positioning control" and "Continuous path
control" cannot be set in "position/speed changeover control".)

Da.2 Control system


Da.3 Acceleration time No.

Forward run:
Set position-speed switching control.
position/speed
1

Designate the value set in " Pr.25

Acceleration time 1" as the

Axis 1 Positioning data No. 1

acceleration time at start.


Da.4 Deceleration time No.

Designate the value set in " Pr.10

Deceleration time 0" as the

deceleration time at deceleration.


Da.5

Axis to be
interpolated

Positioning address/
Da.6
movement amount

10000.0m

Setting not required. (Setting value is ignored.)


Set the movement amount at the time of position control before the
switching to speed control. (Assuming that the " Pr.1 Unit setting" is
set to "mm".)

Da.7 Arc address


Da.8 Command speed

Da.9 Dwell time

Da.10 M code

Setting not required. (Setting value is ignored.)

6000.00mm/min Set the speed to be controlled.

500ms

10

Set the time the machine dwells after the positioning stop (pulse
output stop) by position control to the output of the positioning
complete signal. If the machine is stopped by speed control, the
setting value will be ignored.
Set this when other sub operation commands are issued in
combination with the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 105

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.19 Current value changing


When the current value is changed to a new value, control is carried out in which the
" Md.20 Current feed value" of the stopped axis is changed to a random address set
by the user. (The " Md.21 Machine feed value" is not changed when the current value
is changed.)
The two methods for changing the current value are shown below.
[1] Changing to a new current value using the positioning data
[2] Changing to a new current value using the start No. (No. 9003) for a current
value changing
The current value changing using method [1] is used during continuous positioning of
multiple blocks, etc.

[1] Changing to a new current value using the positioning data


Operation chart
The following chart shows the operation timing for a current value changing. The
" Md.20 Current feed value" is changed to the value set in " Da.6 Positioning
address/movement amount" when the positioning start signal turns ON.
ON
Positioning start signal
[Y10,Y11,Y12,Y13]

Md.20 Current feed value

OFF

50000

Current feed value changes to the


positioning address designated by the
positioning data of the current value changing.
The above chart shows an example
when the positioning address is "0".

Restrictions
(1) An axis error "New current value not possible (error code: 515)" will occur and
the operation cannot start if "continuous path control" is set in " Da.1
Operation pattern". ("Continuous path control" cannot be set in current value
changing.)
(2) "Current value changing" cannot be set in " Da.2 Control system" of the
positioning data when "continuous path control" has been set in " Da.1
Operation pattern" of the immediately prior positioning data. (For example, if
the operation pattern of positioning data No. 1 is "continuous path control",
"current value changing" cannot be set in positioning data No. 2.) An axis error
"New current value invalid (error code: 515)" will occur and the machine will
carry out a deceleration stop if this type of setting is carried out.
(3) An axis error "Outside new current value range (error code: 514)" will occur
and the operation cannot start if "degree" is set in " Pr.1 Unit setting" and the
value set in " Da.6 Positioning address/movement amount (0 to 359.99999
[degree])" is outside the setting range.
9 - 106

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(4) If the value set in " Da.6 Positioning address/movement amount" is outside
the software stroke limit ( Pr.12 , Pr.13 ) setting range, an error "Software
stroke limit +, - (error code: 507 or 508)" will occur at the positioning start, and
the operation will not start.
(5) An error (error code: 507 or 508) will occur if the new current value is outside
the software stroke limit range.

Positioning data setting examples


The following table shows the setting examples when " current value changing" is
set in the positioning data No. 1 of axis 1.
Setting item

Axis 1
positioning
data No. 1

Setting example

Setting details

Positioning complete

Set "Positioning complete" assuming that


the next positioning data will be executed.
("Continuous path control" cannot be set by
current value change.)

Da.1

Operation
pattern

Da.2

Control
system

Da.3

Acceleration
time No.

Setting not required (Setting value is


ignored.)

Da.4

Deceleration
time No.

Setting not required (Setting value is


ignored.)

Da.5

Axis to be
interpolated

Setting not required (Setting value is


ignored.)

Da.6

Positioning
address/
movement
amount

Current value changing

10000.0

Set the current value changing.

Set the address to which address change is


desired. (Assuming that the " Pr.1 Unit
setting" is set to "mm".)

Da.7

Arc address

Setting not required (Setting value is


ignored.)

Da.8

Command
speed

Setting not required (Setting value is


ignored.)

Da.9

Dwell time

Setting not required (Setting value is


ignored.)

Da.10

M code

10

Set this when other sub operation


commands are issued in combination with
the No. 1 positioning data.

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 107

9 MAJOR POSITIONING CONTROL

MELSEC-Q

[2] Changing to a new current value using the start No. (No. 9003) for
a current value changing
Operation chart
The current value is changed by setting the new current value in the current value
changing buffer memory " Cd.9 Current value changing", setting "9003" in the
" Cd.3 Positioning start No.", and turning ON the positioning start signal.
ON
Positioning start signal
OFF
[Y10,Y11,Y12,Y13]
Md.20 Current feed value

50000

0
Current value changes to the
positioning address designated by
the current value changing buffer memory.
The above chart shows an example
when the positioning address is "0".

Restrictions
(1) An axis error "Outside new current value range (error code: 514)" will occur if
the designated value is outside the setting range when "degree" is set in "Unit
setting".
(2) An error "Software stroke limit +, (error code: 507 or 508)" will occur if the
designated value is outside the software stroke limit range.
(3) The current value cannot be changed during stop commands and while the M
code ON signal is ON.
(4) The M code output function is made invalid.

Current value changing procedure


The following shows the procedure for changing the current value to a new value.
1) Write the current value to " Cd. 9 Current value changing"

2)

3)

Write "9003" in " Cd. 3 Positioning start No."

Turn ON the positioning start signal.

9 - 108

9 MAJOR POSITIONING CONTROL

MELSEC-Q

Setting method for the current value changing function


The following shows an example of a PLC program and data setting to change the
current value to a new value with the positioning start signal. (The " Md.20
Current feed value is changed to "5000.0m" in the example shown.)
(1) Set the following data.
(Set with the PLC program shown in (3), while referring to the start time chart
shown in (2).)
Setting item

Setting
value

Setting details
Set the start No. "9003" for the new current value.

Cd.3

Positioning start No.

9003

Cd .9

Current value changing

50000

Set the new " Md.20

Current feed value".

Buffer memory address


Axis 1 Axis 2 Axis 3 Axis 4
1500

1600

1700

1800

1506
1507

1606
1607

1706
1707

1806
1807

Refer to Section 5.7 "List of control data" for details on the setting details.

(2) The following shows a start time chart.


V
Start of data No. 9003
t

Positioning start signal

[Y10]

PLC READY signal

[Y0]

QD75 READY signal

[X0]

Start complete signal

[X10]

BUSY signal

[XC]

Positioning complete signal [X14]


Error detection signal

[X8]
Md.20 Current feed value
Cd.3 Positioning start No.
Cd.9 Current value changing

Address during positioning execution

50000

Data No. during positioning execution

9003
50000

Fig. 9.21 Changing to a new current value using the start No. (No. 9003) for a current value changing

9 - 109

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(3) Add the following PLC program to the control program, and write it to the PLC
CPU.
Example
Current value changing

Store new current feed value in D106 and D107

<Pulsate current value changing command>


<Write current value changing to the QD75>
<Write the current value changing (9003)>
<Execute current value changing>
<Turn OFF positioning start signal>

9 - 110

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.20 NOP instruction


The NOP instruction is used for the nonexecutable control system.

Operation
The positioning data No. to which the NOP instruction is set transfers, without any
processing, to the operation for the next positioning data No.

Positioning data setting examples


The following table shows the setting examples when "NOP instruction" is set in
positioning data No. 1 of axis 1.
Setting item

Setting example

Setting details
Setting not required (Setting
value is ignored.)

Da.1

Operation
pattern

Da.2

Control
system

Da.3

Acceleration
time No.

Setting not required (Setting


value is ignored.)

Da.4

Deceleration
time No.

Setting not required (Setting


value is ignored.)

Da.5

Axis to be
interpolated

Setting not required (Setting


value is ignored.)

Positioning
address/
movement
amount

Setting not required (Setting


value is ignored.)

Setting not required (Setting


value is ignored.)

Command
speed

Setting not required (Setting


value is ignored.)

Da.9 Dwell time

Setting not required (Setting


value is ignored.)

Da.10 M code

Setting not required (Setting


value is ignored.)

Axis 1
positioning
data No. 1 Da.6

NOP instruction

Da.7 Arc address


Da.8

Set the NOP instruction

Refer to Section 5.3 "List of positioning data" for information on the setting details.

Restrictions
An error "Control system setting error (error code: 524)" will occur if the "NOP
instruction" is set for the control system of the positioning data No. 600.

POINT
<Use example of NOP instruction>
If there is a possibility of speed switching or temporary stop (automatic deceleration) at a point
between two points during positioning, that data can be reserved with the NOP instruction to change
the data merely by the replacement of the identifier.

9 - 111

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.21 JUMP instruction


The JUMP instruction is used to control the operation so it jumps to a positioning data
No. set in the positioning data during "continuous positioning control" or "continuous
path control".
JUMP instruction include the following two types of JUMP.
(1) Unconditional JUMP
When no execution conditions are set for the JUMP instruction
(When "0" is set as the condition data No.)
(2) Conditional JUMP
When execution conditions are set for the JUMP instruction
(The conditions are set in the "condition data" used with "high-level positioning
control".)
Using the JUMP instruction enables repeating of the same positioning control, or
selection of positioning data by the execution conditions during "continuous positioning
control" or "continuous path control".

Operation
(1) Unconditional JUMP
The JUMP instruction is unconditionally executed. The operation jumps to the
positioning data No. set in " Da.9 Dwell time".
(2) Conditional JUMP
The block start condition data is used as the JUMP instruction execution
conditions.
When block positioning data No. 7000 to 7004 is started:
Each block condition data is used.
When positioning data No. 1 to 600 is started:
Start block 0 condition data is used.
When the execution conditions set in " Da.10 M code" of the JUMP
instruction have been established:
the JUMP instruction is executed to jump the operation to the positioning
data No. set in " Da.9 Dwell time".
When

the execution conditions set in " Da.10 M code" of the JUMP

instruction have not been established:


the JUMP instruction is ignored, and the next positioning data No. is
executed.

Restrictions
(1) When using a conditional JUMP instruction, establish the JUMP instruction
execution conditions by the 4th positioning data No. before the JUMP
instruction positioning data No..
If the JUMP instruction execution conditions are not established by the time
the 4th positioning control is carried out before the JUMP instruction
positioning data No., the operation will be processed as an operation without
established JUMP instruction execution conditions.
(During execution of continuous path control/continuous positioning control,
the QD75 calculates the positioning data of the positioning data No. four items
ahead of the current positioning data.)
9 - 112

9 MAJOR POSITIONING CONTROL

MELSEC-Q

(2) The operation pattern, if set, is ignored in the JUMP instruction.


(3) Use unconditional JUMP instructions when setting JUMP instructions at the
end of continuous path control/continuous positioning control.
When conditional JUMP instructions are set at the end of continuous path
control/continuous positioning control, the positioning data of the next
positioning data No. will be executed if the execution conditions have not been
established.
(4) Positioning control such as loops cannot be executed by conditional JUMP
instructions alone until the conditions have been established.

Positioning data setting example


The following table shows setting examples when "JUMP instruction" is set in
positioning data No. 1 of axis 1.
Setting item

Setting example

Da.1 Operation pattern

Axis 1 Positioning data No. 1

Da.2 Control system

Setting details
Setting not required. (Setting value is ignored.)

JUMP instruction Set the JUMP instruction.

Da.3 Acceleration time No.

Setting not required. (Setting value is ignored.)

Da.4 Deceleration time No.

Setting not required. (Setting value is ignored.)

Da.5

Axis to be
interpolated

Setting not required. (Setting value is ignored.)

Da.6

Positioning address/
movement amount

Setting not required. (Setting value is ignored.)

Da.7 Arc address

Setting not required. (Setting value is ignored.)

Da.8 Command speed

Setting not required. (Setting value is ignored.)

Da.9 Dwell time

Da.10 M code

500

Set the positioning data No. 1 to 600 for the JUMP destination. (The
positioning data No. of the JUMP instruction cannot be set. Setting
its own positioning data No. will result in an error "Illegal data No."
(error code: 502).)
Set the JUMP instruction execution conditions with the condition
data No.
0
: Unconditional JUMP
1 to 10 : Condition data No.
("Simultaneous start" condition data cannot be set.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

9 - 113

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.22 LOOP
The LOOP is used for loop control by the repetition of LOOP to LEND.

Operation
The LOOP to LEND loop is repeated by set repeat cycles.

Positioning data setting examples


The following table shows the setting examples when "LOOP" is set in positioning
data No. 1 of axis 1.
Setting item

Setting example

Da.1 Operation pattern

Axis 1 Positioning data No. 1

Da.2 Control system

LOOP

Setting details
Setting not required. (Setting value is ignored.)
Set the LOOP.

Da.3 Acceleration time No.

Setting not required. (Setting value is ignored.)

Da.4 Deceleration time No.

Setting not required. (Setting value is ignored.)

Da.5 Axis to be interpolated

Setting not required. (Setting value is ignored.)

Setting not required. (Setting value is ignored.)

Da.7 Arc address

Setting not required. (Setting value is ignored.)

Da.8 Command speed

Setting not required. (Setting value is ignored.)

Da.9 Dwell time

Setting not required. (Setting value is ignored.)

Da.10 M code

Set the LOOP to LEND repeat cycles.

Da.6

Positioning address/
movement amount

Refer to Section 5.3 "List of positioning data" for information on the setting details.

Restrictions
(1) An error "Control system LOOP setting error (error code: 545)" will occur if a
"0" is set for the repeat cycles.
(2) Even if LEND is absent after LOOP, no error will occur, but repeat processing
will not be carried out.
(3) Nesting is not allowed between LOOP-LEND's. If such setting is made, only the
inner LOOP-LEND is processed repeatedly.

POINT
The setting by this control system is easier than that by the special start "FOR loop" of "High-level
Positioning Control" (refer to Chapter 10).
<Setting data>
For special start: Positioning start data, special start data, condition data, and positioning data
For control system : Positioning data
For the special start FOR to NEXT, the positioning data is required for each of FOR and NEXT
points. For the control system, loop can be executed even only by one data.
Also, nesting is enabled by using the control system LOOP to LEND in combination with the special
start FOR to NEXT.
However LOOP to LEND cannot be set across block. Always set LOOP to LEND so that the
processing ends within one block.
(For details of the "block", refer to Section 10.1 "Outline of high-level positioning control".)
9 - 114

9 MAJOR POSITIONING CONTROL

MELSEC-Q

9.2.23 LEND
The LEND is used to return the operation to the top of the repeat (LOOP to LEND)
loop.

Operation
When the repeat cycle designated by the LOOP becomes 0, the loop is
terminated, and the next positioning data No. processing is started. (The operation
pattern, if set to "Positioning complete", will be ignored.)
When the operation is stopped after the repeat operation is executed by
designated cycles, the dummy positioning data (for example, incremental
positioning without movement amount) is set next to LEND.
Positioning data
No.

Operation pattern

Control system

Continuous control

ABS2

Positioning
complete

LOOP

Continuous path
control

ABS2

Continuous control

ABS2

Positioning
complete

LEND

Positioning
complete

ABS2

Conditions

Number of loop
cycles: 2

Operation
Executed in the
order of the
positioning data
No. 1
2
3
4
5
2
3
4
5
6.
(The operation
patterns of the
positioning data
Nos. 2 and 5 are
ignored.)

Positioning data setting examples


The following table shows the setting examples when "LEND" is set in positioning
data No. 8 of axis 1.
Setting item

Setting example

Da.1 Operation pattern

Axis 1 Positioning data No. 8

Da.2 Control system

LEND

Setting details
Setting not required. (Setting value is ignored.)
Set the LEND.

Da.3 Acceleration time No.

Setting not required. (Setting value is ignored.)

Da.4 Deceleration time No.

Setting not required. (Setting value is ignored.)

Da.5

Axis to be
interpolated

Setting not required. (Setting value is ignored.)

Da.6

Positioning address/
movement amount

Setting not required. (Setting value is ignored.)

Da.7 Arc address

Setting not required. (Setting value is ignored.)

Da.8 Command speed

Setting not required. (Setting value is ignored.)

Da.9 Dwell time

Setting not required. (Setting value is ignored.)

Da.10 M code

Setting not required. (Setting value is ignored.)

Refer to Section 5.3 "List of positioning data" for information on the setting details.

Restrictions
(1) Ignore the "LEND" before the "LOOP" is executed.

9 - 115

9 MAJOR POSITIONING CONTROL

MELSEC-Q

MEMO

9 - 116

Chapter 10 High-Level Positioning Control

The details and usage of high-level positioning control (control functions using the
"block start data") are explained in this chapter.
High-level positioning control is used to carry out applied control using the "positioning
data". Examples of applied control are using conditional judgment to control
"positioning data" set with the major positioning control, or simultaneously starting
"positioning data" for several different axes.
Read the execution procedures and settings for each control, and set as required.

10
10.1 Outline of high-level positioning control ..................................................................10- 2
10.1.1 Data required for high-level positioning control.........................................10- 3
10.1.2 "Block start data" and "condition data" configuration................................10- 4
10.2 High-level positioning control execution procedure ...............................................10- 6
10.3 Setting the block start data ......................................................................................10- 7
10.3.1 Relation between various controls and block start data ...........................10- 7
10.3.2 Block start (normal start) ...........................................................................10- 8
10.3.3 Condition start ...........................................................................................10- 10
10.3.4 Wait start ...................................................................................................10- 11
10.3.5 Simultaneous start ...................................................................................10- 12
10.3.6 Repeated start (FOR loop) ......................................................................10- 13
10.3.7 Repeated start (FOR condition) ...............................................................10- 14
10.3.8 Restrictions when using the NEXT start...................................................10- 15
10.4 Setting the condition data .......................................................................................10- 16
10.4.1 Relation between various controls and the condition data ......................10- 16
10.4.2 Condition data setting examples ..............................................................10- 19
10.5 Multiple axes simultaneous start control................................................................10- 20
10.6 Start program for high-level positioning control .....................................................10- 23
10.6.1 Starting high-level positioning control.......................................................10- 23
10.6.2 Example of a start program for high-level positioning control .................10- 24

10 - 1

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.1 Outline of high-level positioning control


In "high-level positioning control" the execution order and execution conditions of the
"positioning data" are set to carry out more applied positioning. (The execution order
and execution conditions are set in the "block start data" and "condition data".)
The following applied positioning controls can be carried out with "high-level positioning
control".
High-level positioning
control

Details

Block 1 start
(Normal start)

With one start, executes the positioning data in a random block with the set order.

Condition start

Carries out condition judgment set in the "condition data" for the designated
positioning data, and then executes the "block start data".
When the condition is established, the " block start data" is executed.
When not established, that " block start data" is ignored, and the next point's " block
start data" is executed.

Wait start

Carries out condition judgment set in the "condition data" for the designated
positioning data, and then executes the " block start data".
When the condition is established, the " block start data" is executed.
When not established, stops the control until the condition is established. (Waits.)

Simultaneous start
2

Simultaneously executes the positioning data having the No. for the axis designated
with the "condition data". (Outputs pulses at the same timing.)

Repeated start (FOR Repeats the program from the " block start data" set with the "FOR loop" to the "
loop)
block start data" set in "NEXT" for the designated No. of times.
Repeats the program from the " block start data" set with the "FOR condition" to the "
Repeated start (FOR
block start data" set in "NEXT" until the conditions set in the "condition data" are
condition)
established.

High-level positioning control sub functions


"High-level positioning control" uses the "positioning data" set with the "major
positioning control". Refer to Section 3.2.4 "Combination of QD75 main functions
and sub functions" for details on sub functions that can be combined with the
major positioning control.
Note that the sub function Section 12.7.8 "Pre-reading start function" cannot be
used together with "high-level positioning control".

High-level positioning control from peripheral devices


"High-level positioning control" (start of the "block start data") can be executed
from GX Configurator-QP test mode.
Refer to GX Configurator-QP Operating Manual for details on starting of the "block
start data" from GX Configurator-QP.

REMARK
Block 1:
"1 block" is defined as all the data continuing from the positioning data in which
"continuous positioning control" or "continuous path control" is set in the
operation pattern ( Da.1 ) to the positioning data in which "independent
positioning control (Positioning complete)" is set.
Simultaneous start 2:
Besides the simultaneous start of "block start data" system, the "simultaneous
starts" include the "multiple axes simultaneous start control" of control system.
Refer to Section 10.5 "Multiple axis simultaneous start control" for details.
10 - 2

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.1.1 Data required for high-level positioning control


"High-level positioning control" is executed by setting the required items in the "block
start data" and "condition data", then starting that "block start data". Judgment about
whether execution is possible, etc., is carried out at execution using the "condition
data" designated in the "block start data".
"Block start data" can be set for each No. from 7000 to 7004 (called "block Nos."), and
up to 50 points can be set for each axis. (This data is controlled with Nos. called
"points" to distinguish it from the positioning data. For example, the 1st block start data
item is called the "1st point block start data" or "point No. 1 block start data".)
"Condition data" can be set for each No. from 7000 to 7004 (called "block Nos."), and
up to 10 data items can be set for each axis.
The " block start data" and "condition data" are set as 1 set for each block No.
The following table shows an outline of the " block start data" and "condition data"
stored in the QD75.

Block start data

Setting item

Setting details

Da.11

Shape

Set whether to end the control after executing only the "block
start data" of the shape itself, or continue executing the "block
start data" set in the next point.

Da.12

Start data No.

Set the "positioning data No." to be executed.

Da.13

Special start
instruction

Set the method by which the positioning data set in Da.12


will be started.

Da.14

Parameter

Set the conditions by which the start will be executed


according to the commands set in Da.13 . (Designate the
"condition data No." and "No. of repetitions".)

Condition data

Setting item

Setting details

Da.15

Designate the "device", "buffer memory storage details", and


Condition target "positioning data No." elements for which the conditions are
set.

Da.16

Condition
operator

Set the judgment method carried out for the target set
in Da.15 .

Da.17

Address

Set the buffer memory address in which condition judgment is


carried out (only when the details set in Da.15 are "buffer
memory storage details").

Da.18

Parameter 1

Set the required conditions according to the details set in


Da.15 and Da.16 .

Da.19

Parameter 2

Set the required conditions according to the details set in


Da.15 and Da.16 .

10 - 3

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.1.2 "Block start data" and "condition data" configuration


The "block start data" and "condition data" corresponding to "block No. 7000" can be
stored in the buffer memory. (The following drawing shows an example for axis 1.)
50th point
Buffer memory
address

Setting item
2nd point
1st point

Setting item
Setting item
unf [^

Axis 1 block start data

b15

Buffer memory
Buffer memoryaddress
address

26001

b0

b8 b7

26049

26000
Da.12 Positioning data No.

26099

Da.11 Shape

b15

b8 b7

26051

b0
26050

Da.13 Special start Da.14 Parameter


instruction

No.10
Buffer memory
address

Setting item
No.2

Condition identifier

No.1

Setting item
Setting item

Axis 1 condition data

Condition identifier
b15 b12b11 b8 b7

Buffer memory
address
Buffer memory
address

26110

b0
26100

Da.16 Condition
operator

Da.15 Condition target

26101
26102
26103
26104
26105
26106
26107
26108
26109

Blank
Da.17 Address
Da.18 Parameter 1
Da.19 Parameter 2
Blank

26111
26112
26113
26114
26115
26116
26117
26118
26119

26190

26191
26192
26193
26194
26195
26196
26197
26198
26199

Low-order buffer memory


High-order buffer memory

(Same for axis 2, axis 3 and axis 4.)

7000

Block No.

10 - 4

Set in the QD75 with a PLC program


or GX Configurator-QP.

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

Set in QD75 the " block start data" and "condition data" corresponding to the following
"block Nos. 7001 to 7004" using GX Configurator-QP or the PLC program. (The
following drawing shows an example for axis 1.)
50th point

50th point
Buffer memory
address

Setting item
2nd point

2nd point

Setting item
Setting item
unf [^

b15

b8 b7

Buffer memory
address

Buffer memory
address

1st point

26201

b0

26200
Da12 Positioning data No.

26299

Da11 Shape

b15

b8 b7

26251

b0

26250
Da13 Special start
instruction

Setting item
Setting item
unf [^

26249

Axis 1 block start data

Axis 1 block start data

1st point

b15

b8 b7

26899

b15

b8 b7

Buffer memory
address

Buffer memory
address

Axis 1 condition data

Buffer memory
address

26300
Da15 Condition target

Open
Da17 Address
Da18 Parameter 1
Da19 Parameter 2
Open

26301
26302
26303
26304
26305
26306
26307
26308
26309

Condition identifier

No.1

Setting item

26390

Buffer memory
address

Setting item
26310

b0

26311
26312
26313
26314
26315
26316
26317
26318
26319

Buffer memory
address

Setting item
No.2

Axis 1 condition data

Setting item
Setting item

Condition
Da16 operater

Da14 Parameter

No.10

Condition identifier
b8 b7

26851

b0

26850

Condition identifier

b12 b11

26849

26801

b0

Da11 Shape

Da13 Special start


instruction

Setting item
No.1

Buffer memory
address

26800

Da14 Parameter

No.2

Buffer memory
address

Da12 Positioning data No.

No.10

b15

Buffer memory
address

Setting item

26391
26392
26393
26394
26395
26396
26397
26398
26399

Condition identifier
b15

b12 b11

b8 b7

26900
Condition
Da16 operater

Da15 Condition target

Open
Da17 Address
Da18 Parameter 1
Da19 Parameter 2

7004

10 - 5

26910

b0

Open

7001

Buffer memory
address

26901
26902
26903
26904
26905
26906
26907
26908
26909

26911
26912
26913
26914
26915
26916
26917
26918
26919

26990

26991
26992
26993
26994
26995
26996
26997
26998
26999

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.2 High-level positioning control execution procedure


High-level positioning control is carried out using the following procedure.
Preparation

STEP 1
Refer to Chapter 9

STEP 2
Refer to Section 10.3

STEP 3
Refer to Section 10.4

STEP 4
Refer to Section 10.6

Carry out the "major positioning control" setting.

Set the block start data corresponding to each control.


( Da. 11 to Da. 14 ) required data amount.

"High-level positioning control" executes each control


("major positioning control") set in the positioning data
with the designated conditions,so first carry out
preparations so that "major positioning control" can be
executed.
The 50 "block start data" points from 1 to 50 points
can be set.

Set the "condition data"


( Da. 15 to Da. 19 ) required data amount .

Set the "condition data" for designation with the


"block start data". Up to 10 condition data items
can be set.

Create a PLC program in which "7000"*is set in

The QD75 recognizes that the control is high-level

the" Cd. 3 Positioning start No." (Control data setting)

positioning control using " block start data" by the


"7000" designation.

Create a PLC program in which the "block start

Use GX Developer to create a PLC program

data point No. to be started" (1 to 50) is set in the "

to execute the "high-level positioning control".

Cd. 4 Positioning start point No." (Control data setting)

(Set the control data in the QD75 buffer memory using


a TO command.)

Create a PLC program in which the "positioning


start signal" is turned ON by a positioning start command.

Write the PLC programs to the PLC CPU.

Write the PLC program created in STEP 4 to the


PLC CPU using GX Developer.

Turn ON the "positioning start command" of


the axis to be started.

Same procedure as for the "major positioning control"


start.

STEP 5
Refer to Chapter 6

Starting the control

STEP 6
Refer to Section 6.5.3

Monitoring the control

STEP 7
Monitor the high-level positioning control.

Use one of the following two methods.


Method (1): Monitor using GX Configurator-QP.
Method (2): Monitor using GX Developer.

Stopping the control

STEP 8
Stop when control is completed

Refer to Section 6.5.6

Same procedure as for the "major positioning control" stop.

Control termination

REMARK
(1) Five sets of "block start data (50 points)" and "condition data (10 items)
corresponding to "7000" to "7004" are set with a PLC program.
(2) Five sets of data from "7000" to "7004" can be set when GX Configurator-QP
is used. If GX Configurator-QP is used to set the "block start data" and
"condition data" corresponding to "7001" to "7004" and write the data to the
QD75, "7001" to "7004" can be set in " Cd.3 Positioning start No." in STEP
4.

10 - 6

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3 Setting the block start data


10.3.1 Relation between various controls and block start data
The " block start data" must be set to carry out "high-level positioning control". The
setting requirements and details of each " block start data" item to be set differ
according to the " Da.13 Special start instruction" setting.
The following shows the " block start data" setting items corresponding to various
control systems. The operation details of each control type are explained starting in
section 10.3.2. Also refer to section "10.4 Setting the condition data" for details on
"condition data" with which control execution is judged.
(The " block start data" settings in this chapter are assumed to be carried out using GX
Configurator-QP.)
High-level positioning
Block start
control
(Normal
Block start data
start)
setting items
Da.11

Shap 0 : End
e
1 : Continue

Da.12

Start data No.

Da.13

Special start
instruction

Da.14

Parameter

Condition
start

SimultaWait start
neous start

Repeated
start
(FOR loop)

Repeated
NEXT start
start
(FOR
condition)

1 to 600
1

2
Condition data No.

No. of
repetitions

Condition
data No.

: One of the two setting items must be set.


: Set when required (Set to " " when not used.)
: Setting not possible

: Setting not required (Setting value will be ignored. Use the initial value or a value within the setting range.)
The "NEXT start" instruction is used in combination with "repeated start (FOR loop)" and "repeated start (FOR
condition)". Control using only the "NEXT start" will not be carried out.

REMARK
It is recommended that the "block start data" be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

10 - 7

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.2 Block start (normal start)


In a "block start (normal start)", the positioning data groups of a block are continuously
executed in a set PLC starting from the positioning data set in " Da.12 Start data No."
by one start.
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point
4th point
5th point

Da.11
Shape
1: Continue
1: Continue
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
2
5
10
15

Da.13
Special start
instruction
0: Block start
0: Block start
0: Block start
0: Block start
0: Block start

Da.14
Parameter

(2) Positioning data setting example


Axis 1 positioning data No.

Da.1
Operation pattern

1
2
3
4
5
6

00: Positioning complete


11: Continuous path control
01: Continuous positioning control
00: Positioning complete
11: Continuous path control
00: Positioning complete

1 block

1 block

10

00: Positioning complete

15

00: Positioning complete

REMARK
Block :
"1 block" is defined as all the data continuing from the positioning data in which
"continuous positioning control" or "continuous path control" is set in the operation
pattern ( Da.1 ) to the positioning data in which "independent positioning control
(Positioning complete)" is set.

10 - 8

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

[2] Control examples


The following shows the control executed when the "block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> The positioning data is executed in the following order before stopping.
Axis 1 positioning data No. 1 2 3 4 5 6 10 15.
Positioning
according to the 1st
point settings

Positioning
according to the 3rd
point settings

Positioning
according to the 2nd
point settings

Positioning
Positioning
according to the according to the 5th
4th point settings point settings

Operation pattern
Positioning data No.

3(01)
1(00)

Address(+)

4(00)

2(11)

10(00)
t

Address(-)

5(11)
6(00)
1

15(00)

ON
Positioning start signal
OFF
[Y10,Y11,Y12,Y13]
Start complete signal
OFF
[X10,X11,X12,X13]
BUSY signal

[XC,XD,XE,XF] OFF

Positioning complete signal


[X14,X15,X16,X17]

ON
ON
ON

OFF
1 Dwell

Fig. 10.1 Block start control example

10 - 9

time of corresponding positioning data

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.3 Condition start


In a "condition start", the "condition data" conditional judgment designated in " Da.14
Parameter" is carried out for the positioning data set in " Da.12 Start data No.". If the
conditions have been established, the " block start data" set in "1: condition start" is
executed. If the conditions have not been established, that " block start data" will be
ignored, and the "block start data" of the next point will be executed.
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point

Da.11
Shape
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
10
50

Da.13
Special start
instruction
1: Condition start
1: Condition start
0: Block start

Da.14
Parameter
1
2

The "condition data Nos." have been set in " Da.14 Parameter".

(2) Positioning data setting example


Axis 1 positioning data No.
1
2
3

Da.1
Operation pattern
01: Continuous positioning control
01: Continuous positioning control
00: Positioning complete

10
11
12

11: Continuous path control


11: Continuous path control
00: Positioning complete

50

00: Positioning complete

[2] Control examples


The following shows the control executed when the " block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> The conditional judgment set in "condition data No. 1" is carried out before
execution of the axis 1 "positioning data No. 1".
Conditions established Execute positioning data No. 1, 2, and 3
Go to <2>.
Conditions not established Go to <2>.
<2> The conditional judgment set in "condition data No. 2" is carried out before
execution of the axis 1 "positioning data No. 10".
Conditions established Execute positioning data No. 10, 11, and 12
Go to <3>.
Conditions not established Go to <3>.
<3> Execute axis 1 "positioning data No. 50" and stop the control.
10 - 10

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.4 Wait start


In a "wait start", the "condition data" conditional judgment designated in " Da.14
Parameter" is carried out for the positioning data set in " Da.12 Start data No.". If the
conditions have been established, the " block start data" is executed. If the conditions
have not been established, the control stops (waits) until the conditions are
established.
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point

Da.11
Shape
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
10
50

Da.13
Special start
instruction
2: Wait start
0: Block start
0: Block start

Da.14
Parameter
3

The "condition data Nos." have been set in " Da.14 Parameter".

(2) Positioning data setting example


Axis 1 positioning data No.
1
2
3

Da.1
Operation pattern
01: Continuous positioning control
01: Continuous positioning control
00: Positioning complete

10
11
12

11: Continuous path control


11: Continuous path control
00: Positioning complete

50

00: Positioning complete

[2] Control examples


The following shows the control executed when the " block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> The conditional judgment set in "condition data No. 3" is carried out before
execution of the axis 1 "positioning data No. 1".
Conditions established Execute positioning data No. 1, 2, and 3
Go to <2>.
Conditions not established Control stops (waits) until conditions are
established Go to <1>.
<2> Execute the axis 1 "positioning data No. 10, 11, 12, and 50" and stop the
control.

10 - 11

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.5 Simultaneous start


In a "simultaneous start", the positioning data set in the " Da.12 Start data No." and
positioning data of other axes set in the "condition data" are simultaneously executed
(pulses are output with the same timing).
(The "condition data" is designated with " Da.14 Parameter".)
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point

Da.11
Shape
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
10
50

Da.13
Special start
instruction
3: Simultaneous start
3: Simultaneous start
3: Simultaneous start

Da.14
Parameter
4
5
6

It is assumed that the "axis 2 positioning data" for simultaneous starting is set in the
"condition data" designated with " Da.14 Parameter".

(2) Positioning data setting example


Axis 1 positioning data No.
1
2
3

Da.1
Operation pattern
01: Continuous positioning control
01: Continuous positioning control
00: Positioning complete

10
11
12

11: Continuous path control


11: Continuous path control
00: Positioning complete

50

00: Positioning complete

[2] Control examples


The following shows the control executed when the " block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> Simultaneously start the axis 1 "positioning data No. 1" and axis 2
positioning data set in "condition data No. 4". After the execution of axis 1
"positioning data No. 1, 2, and 3" is completed, go to <2>.
<2> Simultaneously start the axis 1 "positioning data No. 10" and axis 2
positioning data set in "condition data No. 5".
Standing by after completion of axis 2 positioning data simultaneously
started in <1>. Go to <3>.
Executing axis 2 positioning data simultaneously started in <1>.
"Error".
<3> Simultaneously start the axis 1 "positioning data No. 50" and the axis 2
positioning data set in "condition data No. 6" after the completion of the
execution of axis 1 "positioning data No. 10, 11, and 12".
Standing by after completion of axis 2 positioning data simultaneously
started in <2>. Go to <4>.
Executing axis 2 positioning data simultaneously started in <2>.
"Error".
<4> After the execution of the axis 1 "positioning data No. 50" is completed, stop
the control.
10 - 12

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.6 Repeated start (FOR loop)


In a "repeated start (FOR loop)", the data between the " block start data" in which "4:
FOR loop" is set in " Da.13 Special start instruction" and the "block start data" in which
"6: NEXT start" is set in " Da.13 Special start instruction " is repeatedly executed for
the No. of times set in " Da.14 Parameter". An endless loop will result if the No. of
repetitions is set to "0".
(The No. of repetitions is set in " Da.14 Parameter" of the " block start data" in which
"4: FOR loop" is set in " Da.13 Special start instruction".)
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point

Da.11
Shape
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
10
50

Da.13
Special start
instruction
4: FOR loop
0: Block start
6: NEXT start

Da.14
Parameter
2

The "condition data Nos." have been set in " Da.14 Parameter".

(2) Positioning data setting example


Axis 1 positioning data No.
1
2
3

Da.1
Operation pattern
01: Continuous positioning control
01: Continuous positioning control
00: Positioning complete

10
11

11: Continuous path control


00: Positioning complete

50
51

01: Continuous positioning control


00: Positioning complete

[2] Control examples


The following shows the control executed when the " block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> Execute the axis 1 "positioning data No. 1, 2, 3, 10, 11, 50, and 51".
<2> Return to the axis 1 "1st point block start data". Again execute the axis 1
"positioning data No. 1, 2, 3, 10, 11, 50 and 51", and then stop the control.
(Repeat for the No. of times (2 times) set in Da.14 .)

10 - 13

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.7 Repeated start (FOR condition)


In a "repeated start (FOR condition)", the data between the " block start data" in which
"5: FOR condition" is set in " Da.13 Special start instruction" and the " block start data"
in which "6: NEXT start" is set in " Da.13 Special start instruction" is repeatedly
executed until the establishment of the conditions set in the "condition data".
(The "condition data" designation is set in " Da.14 Parameter" of the " block start data"
in which "5: FOR condition" is set in " Da.13 Special start instruction".)
Section [2] shows a control example where the " block start data" and "positioning
data" are set as shown in section [1].

[1] Setting examples


(1) Block start data setting example
Axis 1 block
start data
1st point
2nd point
3rd point

Da.11
Shape
1: Continue
1: Continue
0: End

Da.12
Start data No.
1
10
50

Da.13
Special start
instruction
5: FOR condition
0: Block start
6: NEXT start

Da.14
Parameter
5

The "condition data Nos." have been set in " Da.14 Parameter".

(2) Positioning data setting example


Axis 1 positioning data No.
1
2
3

Da.1
Operation pattern
01: Continuous positioning control
01: Continuous positioning control
00: Positioning complete

10
11

11: Continuous path control


00: Positioning complete

50
51

01: Continuous positioning control


00: Positioning complete

[2] Control examples


The following shows the control executed when the " block start data" of the 1st
point of axis 1 is set as shown in section [1] and started.
<1> Carry out the conditional judgment set in "condition data No. 5" for the axis 1
"positioning data No. 1".
Conditions not established Go to <2>.
Conditions established Go to <3>.
<2> Execute axis 1 "positioning data No. 1, 2, 3, 10, 11, 50, and 51", then go to
<1>.
<3> Execute axis 1 "positioning data No. 1, 2, 3, 10, 11, 50, and 51", then stop
the control.

10 - 14

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.3.8 Restrictions when using the NEXT start


The "NEXT start" is a instruction indicating the end of the repetitions when executing
Section 10.3.6 "Repeated start (FOR loop)" and Section 10.3.7 "Repeated start (FOR
condition)".
The following shows the restrictions when setting "6: NEXT start" in the " block start
data".
(1) The processing when "6: NEXT start" is set before execution of "4: FOR loop" or
"5: FOR condition" is the same as that for a "0: block start".
(2) Repeated processing will not be carried out if there is no "6: NEXT start"
instruction after the "4: FOR loop" or "5: FOR condition" instruction. (Note that an
"error" will not occur.)
(3) Nesting is not possible between "4: FOR loop" and "6: NEXT start", or between
"5: FOR condition" and "6: NEXT start". A warning "FOR to NEXT nest
construction (warning code: 506)" will occur if nesting is attempted.
Block start data

Da.13
Special start instruction

1st point

Block start

2nd point

FOR

3rd point

Block start

4th point

FOR

5th point

Block start

6th point

Block start

7th point

NEXT

8th point

Block start

9th point

NEXT

10 - 15

The JUMP destination of the


NEXT designated with points
7 and 9 is the FOR of point 4.
A warning will occur if the NEXT
designated with point 9 is
executed.

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.4 Setting the condition data


10.4.1 Relation between various controls and the condition data
"Condition data" is set in the following cases.
(1) When setting conditions during execution of Section 9.2.21 "JUMP instruction"
(major positioning control)
(2) When setting conditions during execution of "high-level positioning control"
The "condition data" to be set includes the 5 setting items from Da.15 to Da.19 , but
the setting requirements and details differ according to the control system and setting
conditions.
The following shows the "condition data Da.15 Condition target" corresponding to the
different types of control.
(The "condition data" settings in this chapter are assumed to be carried out using GX
Configurator-QP.)
Control type
Da.15
Setting item

High-level positioning control


Block
start

Wait
start

Simultaneous Repeated start


start
(For condition)

Major positioning
control
JUMP instruction

01: Device X
02: Device Y
03: Buffer memory
(1 word)
04: Buffer memory
(2 words)
05: Positioning data
No.
: One of the setting items must be set.
: Setting not possible

REMARK
It is recommended that the "condition data" be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

10 - 16

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

The setting requirements and details of the following "condition data" " Da.16 " to
" Da.19 " setting items differ according to the " Da.15 Condition target" setting.
The following shows the " Da.16 " to " Da.19 " setting items corresponding to the
" Da.15 Condition target".
Other setting
item
Da.15

Da.16
Condition operator

Da.17
Address

Da.18
Parameter 1

Da.19
Parameter 2

Setting item
01H: Device X
02H: Device Y
03H: Buffer memory
(1 word)
04H: Buffer memory
(2 words)

05H: Positioning data


No.

07H : DEV=ON
08H : DEV=OFF
=P1
01H :
P1
02H :
P1
03H :
P1
04H :
P 2
05H : P1
P 1 , P 2
06H :
10H : Axis 1 designation
20H : Axis 2 designation
30H : Axis 1 and axis 2
designation
40H : Axis 3 designation
50H : Axis 1 and axis 3
designation
60H : Axis 2 and axis 3
designation
70H : Axis 1, axis 2 and
axis 3 designation
80H : Axis 4 designation
90H : Axis 1 and axis 4
designation
A0H : Axis 2 and axis 4
designation
B0H : Axis 1, axis 2 and
axis 4 designation
C0H : Axis 3 and axis 4
designation
D0H : Axis 1, axis 3 and
axis 4 designation
E0H : Axis 2, axis 3 and
axis 4 designation

0 to 1FH (bit No.)

0 to 1FH (bit No.)

P2 (numeric value)

Buffer
memory
address

P1 (numeric value)

(Set only when " Da.16 " is


[05H] or [06H].)

Axis 1
Low-order 16
positioning
bits
data No.

Axis 3
Low-order 16
positioning
bits
data No.

Axis 2
High-order 16
positioning
bits
data No.

Axis 4
High-order 16
positioning
bits
data No.

: Setting not required (Setting value will be ignored. Use the initial value or a value within the setting range.)
: Value stored in buffer memory designated in Da.17 .
: Refer to Section 5.5 "List of condition data" for the setting contents.

Judgment whether the condition operator is "=" or "= at the start of wait.
Judgment on data is carried out for each control cycle of the QD75. Thus, in the
judgment on the data such as current feed value which varies continuously, the
operator "=" may not be detected. If this occurs, use a range operator.

10 - 17

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

REMARK
The "PLC CPU memo area" can be designated as the buffer memory address to be
designated in Da.17 . (Refer to Section 7.1.1 "Configuration and roles of QD75
memory".)
QD75 buffer memory
Address

30000
30001

30099

10 - 18

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.4.2 Condition data setting examples


The following shows setting examples for "condition data".

(1) Setting the device ON/OFF as a condition


[Condition] Device "X0" (=QD75 READY) is OFF
Da.15
Condition target

Da.16
Condition
operator

Da.17
Address

Da.18
Parameter 1

Da.19
Parameter 2

01H: Device X

08H: DEV=OFF

(2) Setting the numeric value stored in the "buffer memory" as a


condition
[Condition]
The value stored in buffer memory addresses "800, 801" (= " Md.20 Current
feed value") is "1000" or larger.
Da.15
Condition target

Da.16
Condition
operator

04H: Buffer memory


04H:
(2 words)

P1

Da.17
Address

Da.18
Parameter 1

Da.19
Parameter 2

800

1000

(3) Designating the axis and positioning data No. to be simultaneously


started in "simultaneous start"
[Condition]
Simultaneously starting "axis 2 positioning data No.3".
Da.15
Condition target

Da.16
Condition
operator

05H: Positioning 20H: Axis 2


data No.
designation

10 - 19

Da.17
Address

Da.18
Parameter 1

Da.19
Parameter 2

High-order 16
bits "0003H"

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.5 Multiple axes simultaneous start control


The "multiple axes simultaneous start control" starts and controls the multiple axes
simultaneously by outputting pulses to the axis to be started at the same timing as the
start axis.
The maximum of four axes can be started simultaneously.

[1] Control details


The multiple axes simultaneous start control is carried out by setting the
simultaneous start an object axis start data No. (positioning data No. to start
simultaneously for each axis) to the multiple axes simultaneous start control
buffer memory " Cd.30 to Cd.33 Simultaneous starting axis start data No. (1 to 4
axis start data No.)" of the axis control data, and the "9004" to " Cd.3 positioning
start No." of the start axis, and then turning ON the positioning start signal.

[2] Restrictions
(1) An error will occur and all simultaneously started axes will not start (error
code: 501) if the simultaneously started axis start data No. is not set to the
axis control data on the start axis or set outside the setting range.
(2) An error will occur and all simultaneously started axes will not start (error
code: 501) if either of the simultaneously started axes is BUSY.
(3) An error will occur and all simultaneously started axes will not start (error
code: 501) if an error occurs during the analysis of the positioning data on the
simultaneously started axes.
(4) No error or warning will occur if only the start axis is the simultaneously
started axis.
(5) This function cannot be used with the sub function Section 12.7.8 "Prereading start function".

[3] Multiple axes simultaneous start control procedure


The procedure for multiple axes simultaneous start control is as follows.
1)

Set " Cd. 30 to Cd. 33 Simultaneously


started data No.".

2)

Write [9004] to " Cd. 3 Positioning start No.".

3)

Turn ON the positioning start signal to be


started.

10 - 20

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

[4] Multiple axes simultaneous start control function setting method


The following shows the setting of the data used to execute the multiple axes
simultaneous start control with positioning start signals (The axis control data on
the start axis is set).

Setting item

Cd.3

Buffer memory address

Setting
value

Positioning start
No.

9004

Setting details

Set the multiple axes simultaneous start control


1500 1600 1700 1800
start No. "9004".

Simultaneous
starting axis start
Cd.30
data No. (Axis 1
start data No.)
Simultaneous
starting axis start
Cd.31
data No. (Axis 2
start data No.)
Simultaneous
starting axis start
Cd.32
data No. (Axis 3
start data No.)

Axis Axis Axis Axis


1
2
4
3

1540 1640 1740 1840

1541 1641 1741 1841


Set the simultaneously started axis start data No.
Set a "0" for the axis other than the simultaneously started
axes.
1542 1642 1742 1842

Simultaneous
starting axis start
Cd.33
data No. (Axis 4
start data No.)

1543 1643 1743 1843

Refer to Section 5.7 "List of control data" for information on setting details.

[5] Setting examples


The following shows the setting examples in which the axis 1 is used as the start
axis and the simultaneously started axes are used as the axes 2 and 4.
Setting
value

Setting details

Buffer memory address


(Axis 1)

9004

Set the multiple axes simultaneous start control


start No. "9004".

1500

Simultaneous
starting axis start
Cd.30
data No. (Axis 1
start data No.)

100

The axis 1 starts the positioning data No.


100.

1540

Simultaneous
starting axis start
data No. (Axis 2
start data No.)

200

Immediately after the start of the axis 1,


the axis 2 starts the axis 2 positioning data
No. 200.

1541

Will not start simultaneously.

1542

Immediately after the start of the axis 1,


the axis 4 starts the axis 4 positioning data
No. 300.

1543

Setting item

Cd.3

Cd.31

Positioning start
No.

Simultaneous
starting axis start
Cd.32
data No. (Axis 3
start data No.)

Simultaneous
starting axis start
Cd.33
data No. (Axis 4
start data No.)

300

10 - 21

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

POINTS
(1) The "multiple axes simultaneous start control" carries out an operation equivalent to the
"simultaneous start" using the "block start data".
(2) The setting of the "multiple axes simultaneous start control" is easier than that of the
"simultaneous start" using the "block start data".
Setting items for "simultaneous start" using "block start data"
Positioning start data, block start data, condition data, and positioning data
Setting items for "multiple axes simultaneous start control"
Positioning data and axis control data

10 - 22

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.6 Start program for high-level positioning control


10.6.1 Starting high-level positioning control
To execute high-level positioning control, a PLC program must be created to start the
control in the same method as for major positioning control.
The following shows the procedure for starting the "1st point block start data"
(regarded as block No. 7000) set in axis 1.
QD75
Buffer memory

Servo amplifier
4)
Control by designated
positioning data

1)
7000
2)
PLC CPU

1
3)

1500
1501

ON
Input/output signal
When carrying out a positioning start with the
next scan after a positioning operation is
completed, input signal X10 as an interlock so
that the start is carried out once the X10 signal
turns OFF after the Y10 signal turns OFF.

Y10

1) Set "7000" in " Cd. 3 Positioning start No.".


(This establishes that the control as "high-level positioning control" using block start data.)
2) Set the point No. of the "block start data" to be started. (In this case "1".)
3) Turn ON the start signal.
4) The positioning data set in the "1st point block start data" is started.

Fig. 10.2 High-level positioning control start procedure

10 - 23

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

10.6.2 Example of a start program for high-level positioning control


The following shows an example of a start program for high-level positioning control in
which the 1st point " block start data" of axis 1 is started. (The block No. is regarded as
"7000".)

Control data that require setting


The following control data must be set to execute high-level positioning control.
The setting is carried out using a PLC program.
Buffer memory address

Setting
value

Setting item

Cd.3

Positioning start
No.

Cd.4

Positioning starting
point No.

Setting details

Axis Axis Axis Axis


1
2
3
4

7000

Set "7000" to indicate control using " block start


1500 1600 1700 1800
data".

Set the point No. of the " block start data" to be


1501 1601 1701 1801
started.

Refer to Section 5.7 "List of control data" for details on the setting details.

Start conditions
The following conditions must be fulfilled when starting the control. The required
conditions must also be integrated into the PLC program, and configured so the
control does not start unless the conditions are fulfilled.
Device
Signal name
PLC READY signal

Signal state

Axis Axis Axis Axis


1
2
3
4

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo ON

Y1

Synchronization flag

ON

Interface
signal
Axis stop signal

QD75 buffer memory


The access is possible.

X1

OFF Axis stop signal is OFF

Y4

OFF Start complete signal is OFF

X10 X11 X12 X13

BUSY signal

OFF BUSY signal is OFF

XC

XD

XE

XF

Error detection signal

OFF There is no error

X8

X9

XA

XB

M code ON signal

OFF M code ON signal is OFF

X4

X5

X6

X7

Stop signal

OFF Stop signal is OFF

Start complete signal

External
Upper limit (FLS)
signal
Lower limit (RLS)

Y5

Y6

ON Within limit range

ON Within limit range

10 - 24

Y7

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

Start time chart


The following chart shows a time chart in which the positioning data No. 1, 2, 10,
11, and 12 of axis 1 are continuously executed as an example.
(1) Block start data setting example
Axis 1 block
start data

Da.11
Shape

Da.12
Start data No.

Da.13
Special start
instruction

Da.14
Parameter

1st point

1: Continue

0: Block start

2nd point

0: End

10

0: Block start

(2) Positioning data setting example


Da.1
Operation pattern

Axis 1 positioning data No.


1

11: Continuous path control

00: Positioning complete

10

11: Continuous path control

11

11: Continuous path control

12

00: Positioning complete

(3) Start time chart


V
Operation pattern
Positioning data No.

1(11)

10(11)
11(11)
12(00)

2(00)
Dwell time

Positioning start signal

[Y10]
[Y0]

PLC READY signal


All axis servo ON

[Y1]

QD75 READY signal

[X0]
[X10]

Start complete signal

[XC]

BUSY signal
Positioning complete signal
Error detection signal

[X14]
[X8]
Cd.3 Positioning start No.
Cd.4 Positioning start point No.

1st point [buffer memory address 26000]


2nd point [buffer memory address 26001]

7000
1
-32767 (8001H)
10 (000AH)

Fig. 10.3 Start time chart for high-level positioning control (block start)

10 - 25

t
Dwell time

10 HIGH-LEVEL POSITIONING CONTROL

MELSEC-Q

Creating the program


Example
Set the block start data beforehand.

Positioning
start
command

PLS

M104

Y10

M104

X10
TO

H0

K1500 K7000 K1

<Pulse the positioning start command.>

<Write the positioning data No. 7000


for block positioning.>

TO

H0

K1501 K1

K1

SET Y10

Y10: Positioning start signal


X10: Start complete signal
M104: Positioning start command pulse

10 - 26

<Write the positioning start point No.>

<Turn ON the positioning start signal.>

Chapter 11 Manual Control

The details and usage of manual control are explained in this chapter.
In manual control, pulse output commands are issued during a JOG operation and an
inching operation executed by the turning ON of the JOG START signal, or from a manual
pulse generator connected to the QD75.
Manual control using a PLC program from the PLC CPU is explained in this chapter.
Refer to GX Configurator-QP Operating Manual for an explanation of manual
control (JOG operation, inching operation and manual pulse generator operation) using the
peripheral devices.

11.1 Outline of manual control ........................................................................................11- 2


11.1.1 Three manual control methods..................................................................11- 2
11.2 JOG operation..........................................................................................................11- 4
11.2.1 Outline of JOG operation ...........................................................................11- 4
11.2.2 JOG operation execution procedure .........................................................11- 7
11.2.3 Setting the required parameters for JOG operation .................................11- 8
11.2.4 Creating start programs for JOG operation..............................................11- 10
11.2.5 JOG operation example............................................................................11- 13
11.3 Inching operation ....................................................................................................11- 17
11.3.1 Outline of inching operation ......................................................................11- 17
11.3.2 Inching operation execution procedure ....................................................11- 20
11.3.3 Setting the required parameters for inching operation ............................11- 21
11.3.4 Creating a program to enable/disable the inching operation...................11- 22
11.3.5 Inching operation example........................................................................11- 25
11.4 Manual pulse generator operation .........................................................................11- 27
11.4.1 Outline of manual pulse generator operation...........................................11- 27
11.4.2 Manual pulse generator operation execution procedure .........................11- 31
11.4.3 Setting the required parameters for manual pulse generator operation .11- 32
11.4.4 Creating a program to enable/disable the manual pulse generator
operation ...................................................................................................11- 33

11 - 1

11

11 MANUAL CONTROL

MELSEC-Q

11.1 Outline of manual control


11.1.1 Three manual control methods
"Manual control" refers to control in which positioning data is not used, and a
positioning operation is carried out in response to signal input from an external source.
The three types of this "manual control" are explained below.

[1] JOG operation


"JOG operation" is a control method in which the machine is moved by only a
movement amount (pulses are continuously transmitted while the JOG START
signal is ON). This operation is used to move the workpiece in the direction in
which the limit signal is ON, when the operation is stopped by turning the limit
signal OFF to confirm the positioning system connection and obtain the
positioning data address (refer to Section 12.7.4 "Teaching function").
Movement continues while
the JOG START signal is ON.

M
ON
JOG START signal OFF

Fig. 11.1 JOG operation

[2] Inching operation


"Inching operation" is a control method in which a minute movement amount of
pulses is output manually in one control cycle.
When the "inching movement amount" of the axis control data is set by JOG
operation, the workpiece is moved by a set movement amount. (When the
"inching movement amount" is set to "0", the machine functions as JOG
operation.)
JOG start signal is turned
ON to move the workpiece
by the movement amount
of pulses which is output in
one control cycle.

M
ON
JOG start signal OFF

Fig. 11.2 Inching operation

11 - 2

11 MANUAL CONTROL

MELSEC-Q

[3] Manual pulse generator operation


"Manual pulse generator operation" is a control method in which positioning is
carried out in response to the No. of pulses input from a manual pulse generator
(the No. of input pulses is output). This operation is used for manual fine
adjustment, etc., when carrying out accurate positioning to obtain the positioning
address.
Movement in response
to the command pulses
Output pulses
QD75

Pulse input
Manual pulse generator

Fig. 11.3 Manual pulse generator control

Manual control sub functions


Refer to Section 3.2.4 "Combination of QD75 major functions and sub functions"
for details on "sub functions" that can be combined with manual control. Also refer
to Chapter 12 "Control sub functions" for details on each sub function.

Carrying out manual control from peripheral devices


"JOG operation", "Inching operation" and enabling/disabling of the "manual pulse
generator operation" can be executed from GX Configurator-QP test mode.
Refer to GX Configurator-QP Operating Manual for details on manual control from
GX Configurator-QP.

Monitoring manual control


Refer to Section 5.6 "List of monitor data" when directly monitoring the buffer
memory using GX Developer.
Also refer to GX Configurator-QP Operating Manual when monitoring with the
monitor functions of GX Configurator-QP.

11 - 3

11 MANUAL CONTROL

MELSEC-Q

11.2 JOG operation


11.2.1 Outline of JOG operation
Important
Use the hardware stroke limit function when carrying out JOG operation near the
upper or lower limits. (Refer to Section "12.4.4").
* If the hardware stroke limit function is not used, the workpiece may exceed the
moving range, causing an accident.

JOG operation
In JOG operation, the FORWARD run JOG start signal (Y8, YA, YC, YE) or
REVERSE run JOG start signal (Y9, YB, YD, YF) turns ON, causing pulses to be
output to the servo amplifier from the QD75 while the signal is ON. The workpiece
is then moved in the designated direction.
The following shows examples of JOG operation.

1)

When the START signal turns ON, acceleration begins in the direction designated by the
START signal, and continues for the acceleration time designated in " Pr.32 JOG
operation acceleration time selection". At this time, the BUSY signal changes from OFF to
ON.
When the workpiece being accelerated reaches the speed set in " Cd.17 JOG speed",

2) the movement continues at this speed. The constant speed movement takes place at 2)
and 3).
When the START signal is turned OFF, deceleration begins from the speed set in
3) " Cd.17 JOG speed", and continues for the deceleration time designated in " Pr.33
JOG operation deceleration time selection".
4)

The operation stops when the speed becomes "0". At this time, the BUSY signal changes
from ON to OFF.

Cd. 17 JOG speed


Acceleration for the acceleration
time selected in Pr. 32

Deceleration for the deceleration


time selected in Pr. 33

Forward JOG run


1)

2)

3)

4)
Reverse JOG run

ON
PLC READY signal

[Y0]

OFF

All axis servo ON

[Y1]

OFF

QD75 READY signal

[X0]

OFF

Forward run JOG start signal


[Y8, YA, YC, YE]

OFF

Reverse run JOG start signal


[Y9, YB, YD, YF]

OFF

BUSY signal[XC, XD, XE, XF]

OFF

ON

ON

ON

ON

ON

Fig. 11.4 JOG operation


11 - 4

11 MANUAL CONTROL

MELSEC-Q

Precautions during operation


The following details must be understood before carrying out JOG operation.
(1) For safety, first set " Cd.17 JOG speed" to a smaller value and check the
movement. Then gradually increase the value.
(2) An axis error will occur and the operation will not start (error code: 300) if the
"JOG speed" is outside the setting range at the JOG start.
(3) An axis error will occur and the operation will not start (error code: 956) if
" Pr.31 JOG speed limit value" is set to a value larger than " Pr.8 speed limit
value".
(4) If " Cd.17 JOG speed" exceeds the speed set in " Pr.31 JOG speed limit
value", the workpiece will move at the " Pr.31 JOG speed limit value" and an
"Axis warning" will occur in the QD75 (warning code: 301).
(5) The JOG operation can be continued even if an "Axis warning" has occurred.
(6) A JOG start signal OFF ON immediately after the stop signal ON OFF
(within 100ms) will be ignored. (The operation will not start.)
(7) Set a "0" in " Cd.16 inching movement amount". If a value other than "0" is
set, the operation will become an inching operation (Refer to section 11.3
"Inching operation").

Errors during operation


If the operation is stopped by the stroke limit (limit signal OFF), JOG operation can
be performed out in the direction in which the limit signal turns ON after an error
reset. (An error will occur again if the JOG start signals in the direction in which the
limit signal turns OFF is turned ON.)
V
JOG operation

JOG operation possible

Upper/lower
limit signal

JOG operation not possible

ON
OFF

11 - 5

11 MANUAL CONTROL

MELSEC-Q

JOG operation timing and processing time


The following drawing shows details of the JOG operation timing and processing
time.
ON
Forward run JOG start signal OFF
[Y8, YA, YC, YE]

t2

Reverse run JOG start signal OFF


[Y9, YB, YD, YF]

ON

BUSY signal [XC, XD, XE, XF] OFF

t1
t4
Md. 26 Axis operation status

Standing by

In JOG operation

Standing by

t3
Positioning operation
Positioning complete signal OFF
[X14, X15, X16, X17]

Fig. 11.5 JOG operation timing and processing times


Normal timing times

Unit: ms

t1

t2

t3

t4

1.0 to 4.0

0 to 3.5

5.5 to 7.9

0 to 3.5

Delays may occur in the t1 timing time due to the operation status of other axes.

11 - 6

11 MANUAL CONTROL

MELSEC-Q

11.2.2 JOG operation execution procedure


The JOG operation is carried out by the following procedure.
STEP 1

Set the positioning parameters


)

Preparation

Refer to Chapter 5
and Section 11.2.3.

Pr.1 to Pr.39 )

One of the following two methods can be used.


<Method 1>
Directly set (write) the parameters in the QD75 using GX
Configurator-QP.
<Method 2>
Set (write) the parameters from the PLC CPU to the QD75 using
the PLC program (TO command).

STEP 2
Refer to Section
11.2.4.

Set a "0" in " Cd. 16 Inching movement


amount".
Set the" Cd. 17 JOG speed".
(Control data setting)

Using GX Developer, set the control data and create a


PLC program for executing the JOG operation.
(Set the control data in the QD75 buffer memory using the TO
command.)

Create a PLC program in which the "JOG start


signal" is turned ON by a JOG operation start command.

STEP 3

Write the PLC program to the PLC CPU.

Write the PLC program created in STEP 1 and


STEP 2 to the PLC CPU using GX Developer.

Refer to Chapter 6.

JOG operation
start

Monitoring of the
JOG operation

Turn ON the JOG start signal.

STEP 4
Turn ON the JOG start signal of the axis to be started.

STEP 5

Axis 1 Axis 2 Axis 3 Axis 4


Forward run JOG start signal

Y8

YA

YC

YE

Reverse run JOG start signal

Y9

YB

YD

YF

One of the following two methods can be used.

Monitor the JOG operation status.

<Method 1>
Monitor using GX Configurator-QP.
<Method 2>
Monitor using GX Developer.

JOG operation
stop

STEP 6

Turn OFF the JOG operation start signal that is ON.

Stop the JOG operation when the JOG start signal is turned
OFF using the PLC program in STEP 2.

End of control

REMARK

Mechanical elements such as limit switches are considered as already installed.


Positioning parameter settings work in common for all control using the QD75.

11 - 7

11 MANUAL CONTROL

MELSEC-Q

11.2.3 Setting the required parameters for JOG operation


The "Positioning parameters" must be set to carry out JOG operation.
The following table shows the setting items of the required parameters for carrying out
JOG operation. When only JOG operation will be carried out, no parameters other than
those shown below need to be set. (Use the initial values or setting values within a
range where no error occurs for trouble-free operation.)

Positioning parameters

Setting item

Setting requirement

Factory-set initial value


(setting details)

Pr.1

Unit setting

3 (PLS)

Pr.2

No. of pulses per rotation (Ap) (Unit: PLS)

20000

Pr.3

Movement amount per rotation (Al) (Unit: PLS)

20000

Pr.4

Unit magnification (Am)

Pr.7

Bias speed at start (Unit: PLS/s)

Pr.8

Speed limit value (Unit: PLS/s)

20000

Pr.9

Acceleration time 0 (Unit: PLS/s)

1000

Pr.10

Deceleration time 0 (Unit: PLS/s)

1000

Pr.11

Backlash compensation amount (Unit: PLS)

Pr.12

Software stroke limit upper limit value (Unit: PLS)

2147483647

Pr.13

Software stroke limit lower limit value (Unit: PLS)

2147483648

Pr.14

Software stroke limit selection

Pr.15

Software stroke limit valid/invalid setting

Pr.17

Torque limit setting value (Unit: %)

1 (1 times)
0

0 (current feed value)


0 (valid)
300

: Setting always required.


: Set according to requirements (Leave set to the initial value when not used.)

REMARK

Positioning parameter settings work in common for all control using the QD75.
When carrying out other control ("major positioning control", "high-level positioning
control", "OPR positioning control"), the respective setting items must also be
matched and set.
Parameters are set for each axis.
Refer to Chapter 5 "Data Used for Positioning Control" for setting details.

11 - 8

11 MANUAL CONTROL

MELSEC-Q

Positioning parameters

Setting item

Setting requirement

Factory-set initial value


(setting details)

Pr.25

Acceleration time 1 (Unit: ms)

1000

Pr.26

Acceleration time 2 (Unit: ms)

1000

Pr.27

Acceleration time 3 (Unit: ms)

1000

Pr.28

Deceleration time 1 (Unit: ms)

1000

Pr.29

Deceleration time 2 (Unit: ms)

1000

Pr.30

Deceleration time 3 (Unit: ms)

1000

Pr.31

JOG speed limit value (Unit: PLS/s)

20000

Pr.32

JOG operation acceleration time selection

0 (acceleration time 0)

Pr.33

JOG operation deceleration time selection

0 (deceleration time 0)

Pr.34

Acceleration/deceleration process selection

Pr.35

S-pattern proportion (Unit: %)

100

Pr.36

Sudden stop deceleration time (Unit: ms)

1000

Pr.37

Stop group 1 sudden stop selection

0 (deceleration stop)

Pr.38

Stop group 2 sudden stop selection

0 (deceleration stop)

Pr.39

Stop group 3 sudden stop selection

0 (deceleration stop)

: Setting always required.


: Set according to requirements (Leave set to the initial value when not used.)

11 - 9

0 (trapezoidal acceleration/
deceleration processing)

11 MANUAL CONTROL

MELSEC-Q

11.2.4 Creating start programs for JOG operation


A PLC program must be created to execute a JOG operation. Consider the "required
control data setting", "start conditions" and "start time chart" when creating the
program.
The following shows an example when a JOG operation is started for axis 1.
(" Cd.17 JOG speed" is set to "100.00mm/min" in the example shown.)

Required control data setting


The control data shown below must be set to execute a JOG operation. The
setting is carried out with the PLC program.

Cd.16

Buffer memory address

Setting
value

Setting item
Inching movement
amount

Cd.17 JOG speed

0
10000

Setting details

Axis Axis Axis Axis


1
2
3
4

Set 0.

1517 1617 1717 1817

Set a value equal to or below the " Pr.31


JOG speed limit value".

1518 1618 1718 1818


1519 1619 1719 1819

Refer to Section 5.7 "List of control data" for details on the setting details.

Start conditions
The following conditions must be fulfilled when starting. The required conditions
must also be assembled in the PLC program, and the PLC program must be
configured so the operation will not start if the conditions are not fulfilled.
Device
Signal name

Signal state

Axis Axis Axis Axis


1
2
3
4

PLC READY signal

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo ON

Y1

QD75 buffer memory


ON
The access is possible.

X1

Synchronization flag
Interface
signal
Axis stop signal

OFF Axis stop signal is OFF

Y4

Y5

Y6

Y7

Start complete signal

OFF Start complete signal is OFF

X10 X11 X12 X13

BUSY signal

OFF QD75 is not operating

XC

XD

XE

XF

Error detection signal

OFF There is no error

X8

X9

XA

XB

M code ON signal

OFF M code ON signal is OFF

X4

X5

X6

X7

Stop signal
External
Upper limit (FLS)
signal
Lower limit (RLS)

OFF Stop signal is OFF

ON Within limit range

ON Within limit range

If the PLC CPU is set to the asynchronous mode in the synchronization setting, this must be
inserted in the program for interlocking. If it is set to the synchronous mode, it must not be
inserted in the program for interlocking because it is turned ON when the PLC CPU executes
calculation.

11 - 10

11 MANUAL CONTROL

MELSEC-Q

Start time chart

Forward
JOG run

t
Reverse JOG run

ON
Forward run JOG start signal [Y8]

OFF
ON

Reverse run JOG start signal [Y9]

OFF

PLC READY signal

[Y0]

OFF

All axis servo ON

[Y1]

OFF

QD75 READY signal

[X0]

ON
ON
ON
OFF
ON
BUSY signal

[XC]

Error detection signal

[X8]

OFF
OFF

Fig. 11.6 JOG operation start time chart

11 - 11

11 MANUAL CONTROL

MELSEC-Q

Creating the program


Example

No. 10 JOG operation setting program

<Set JOG operation speed (100.00mm/min)>


<Set a "0" for inching movement amount>

<Write JOG operation speed>

No.12 JOG operation/inching operation execution program

<JOG/inching operation flag ON>

<JOG/inching operation termination>

<Execute forward JOG/inching operation>

<Execute reverse JOG operation>

11 - 12

11 MANUAL CONTROL

MELSEC-Q

11.2.5 JOG operation example


When the "stop signal" is turned ON during JOG operation
When the "stop signal" is turned ON during JOG operation, the JOG operation will
stop by the "deceleration stop" method.
JOG start signals will be ignored while the stop signal is ON.
The operation can be started by turning the stop signal OFF, and turning the JOG
start signal from OFF to ON again.
A JOG start signal OFF
ON
while the stop signal is ON will be ignored.

ON
PLC READY signal

[Y0] OFF

All axis servo ON

[Y1] OFF

QD75 READY signal

[X0] OFF

ON
ON

ON
Forward run JOG start signal OFF
[Y8, YA, YC, YE]
ON
Axis stop signal
OFF
[Y4, Y5, Y6, Y7]
ON
BUSY signal[XC, XD, XE, XF] OFF

Fig. 11.7 Operation when the stop signal is turned ON during JOG operation

POINT
The QD75 will not receive a "JOG start signal" while the "stop signal" is ON.

11 - 13

11 MANUAL CONTROL

MELSEC-Q

When both the "forward run JOG start signal" and "reverse run JOG start
signal" are turned ON simultaneously for one axis
When both the "forward run JOG start signal" and "reverse run JOG start signal"
are turned ON simultaneously for one axis, the "forward run JOG start signal" is
given priority. In this case, the "reverse run JOG start signal" is validated when the
QD75 BUSY signal is turned OFF.
If the forward run JOG operation is stopped due to stop or axis error by a stop
signal, the reverse run JOG operation will not be executed even if the "reverse run
JOG start signal" turns ON.
Forward run JOG operation

Reverse run JOG operation


ON
Forward run JOG start signal OFF
[Y8, YA, YC, YE]
ON
Reverse run JOG start signal
[Y9, YB, YD, YF]

OFF

The reverse run JOG


start signal is ignored.

ON
BUSY signal[XC, XD, XE, XF]

OFF

Fig. 11.8 Operation when both the forward run JOG start signal and reverse run JOG start signal are
turned ON simultaneously

11 - 14

11 MANUAL CONTROL

MELSEC-Q

When the "JOG start signal" is turned ON again during deceleration caused
by the ON OFF of the "JOG start signal"
When the "JOG start signal" is turned ON again during deceleration caused by the
ON OFF of the "JOG start signal", the JOG operation will be carried out from the
time the "JOG start signal" is turned ON.
Forward run JOG operation

ON
Forward run JOG start
signal [Y8, YA, YC, YE]

OFF

BUSY signal
[XC, XD, XE, XF]

OFF

ON

Fig. 11.9 Operation when the JOG start signal is turned ON during deceleration

When the "JOG start signal" is turned ON during a peripheral device test
mode
When the "JOG start signal" is turned ON during a peripheral device test mode, it
will be ignored and the JOG operation will not be carried out.

JOG operation not


possible because
the operation is
in the test mode

JOG operation not possible


because this is not the
rising edge of the JOG
start signal

Forward run JOG


operation execution

ON
OFF

In test mode
ON
Forward run JOG start signal OFF
[Y8, YA, YC, YE]

Fig. 11.10 Operation when the JOG start signal is turned ON during a test mode

11 - 15

11 MANUAL CONTROL

MELSEC-Q

When the "JOG start signal" is turned ON immediately after the stop signal
OFF (within 100ms)
When the "JOG start signal" is turned ON immediately after the stop signal OFF
(within 100ms), it will be ignored and the JOG operation will not be carried out.
Forward run JOG operation

ON
OFF

Forward run JOG start signal


[Y8, YA, YC, YE]
ON
Axis stop signal
[Y4, Y5, Y6, Y7]

OFF
100ms
A JOG start signal OFF
ON while the stop signal is
ON will be ignored.

Fig. 11.11 Operation when the JOG start signal is turned ON immediately after the stop signal OFF

11 - 16

11 MANUAL CONTROL

MELSEC-Q

11.3 Inching operation


11.3.1 Outline of inching operation
Important
When the inching operation is carried out near the upper or lower limit, use the
hardware stroke limit function (Refer to Section 12.4.4).
If the hardware stroke limit function is not used, the workpiece may exceed the
movement range, and an accident may result.

Inching operation
In inching operation, pulses are input to the servo amplifier at the first control cycle
(3.5 ms) to move the workpiece by a designated movement amount after the
forward run JOG start signal [Y8, YA, YC, YE] or reverse JOG start signal [Y9, YB,
YD, YF] is turned ON.
The following shows the example of inching operation.
1)
2)

When the start signal is turned ON, inching operation is carried out in the direction
designated by the start signal. In this case, BUSY signal is turned from OFF to ON.
The workpiece is moved by a movement amount set in " Cd.16 Inching movement
amount".

3)

The workpiece movement stops when the speed becomes "0". In this case, BUSY signal
is turned from ON to OFF. The positioning complete signal is turned from OFF to ON.

The positioning complete signal is turned from ON to OFF after a time set in
4) " Pr.40 Positioning complete signal output time" has been elapsed.

2)

Forward run inching operation


1)

3)

ON

PLC READY signal [Y0]


OFF
All axis servo ON
[Y1]

OFF

QD75 READY signal


[X0]

OFF

ON

ON

ON
Forward run JOG start signal
OFF
[Y8,YA,YC,YE]
ON
BUSY signal
[XC,XD,XE,XF]

OFF

Positioning complete
signal
[X14,X15,X16,X17]

OFF

ON
Pr.40 Positioning complete signal
output time

Fig. 11.12 Inching operation


11 - 17

4)

11 MANUAL CONTROL

MELSEC-Q

Precautions during operation


The following details must be understood before inching operation is carried out.
(1) Acceleration/deceleration processing is not carried out during inching
operation.
(Pulses corresponding to the designated inching movement amount are output
at the first control cycle of the QD75 (3.5 ms). The movement direction of
inching operation is reversed and, when a backlash compensation is carried
out, first pulses corresponding to the backlash amount are output in the first
control cycle of the QD75 and then pulses corresponding to the designated
inching movement amount are output in the subsequent control cycles.)
The " Cd.17 JOG speed" is ignored even if it is set. An error will occur in the
following cases (error code: 301).
( Cd.16 Inching movement amount) x (A) > ( Pr.31 JOG speed limit value)
Where (A) is as follows.
When the unit is PLS: 562.5
When the unit is other than PLS: 337.5
(2) JOG start signal OFF ON immediately after stop signal ON
100 ms) is ignored.
(Operation will not start.)

OFF (within

(3) Set a value other than a "0" in " Cd.16 Inching movement amount".
If a "0" is set, the operation will become JOG operation (Refer to Section 11.2
"JOG operation").
Errors during operation
When the operation is stopped by the stroke limit (limit signal OFF), inching
operation can be performed out in the direction in which the limit signal turns ON
after an error reset.
(JOG start signals in the direction in which the limit signal turns OFF will be
ignored.)
V
Inching operation

Inching operation possible

Upper/lower
limit signal

Inching operation not possible

ON
OFF

11 - 18

11 MANUAL CONTROL

MELSEC-Q

Inching operation timing and processing times


The following drawing shows the details of the inching operation timing and
processing time.
ON
Forward run JOG start signal
OFF
[Y8,YA,YC,YE]
Reverse run JOG start signal
OFF
[Y9,YB,YD,YF]
ON
BUSY signal
[XC,XD,XE,XF]

Md.26 Axis operation


status

OFF
t1

Standing by

t3

Inching operation

Standing by

t2
Positioning operation
Positioning complete
signal
[X14,X15,X16,X17]

ON
OFF

t4

Fig. 11.13 Inching operation timing and processing times


Normal timing times

Unit : ms

t1

t2

t3

t4

1.0 to 4.0

5.5 to 7.9

0 to 3.5

Depending on
parameters

Depending on the operating statuses of the other axes, delay may occur in the
t1 timing time.

11 - 19

11 MANUAL CONTROL

MELSEC-Q

11.3.2 Inching operation execution procedure


The inching operation is carried out by the following procedure.
STEP 1

Set the positioning parameters.


)

Preparation

Refer to Chapter 5
and Section 11.3.3.

One of the following two methods can be used.


<Method 1>

Pr.1 to Pr.31 )

Directly set (write) the parameters in the QD75 using GX


Configurator-QP.
<Method 2>
Set (write) the parameters from the PLC CPU to the QD75 using
the PLC program (TO command).

STEP 2
Set the" Cd.16 inching movement amount".
(Control data setting)

Refer to Section
11.3.4.

Create a PLC program in which the "JOG start


signal" is turned ON by an inching operation start
command.

STEP 3

Write the PLC program to the PLC CPU.

Using GX Developer, set the control data and create a


PLC program for executing the inching
operation.
(Set the control data in the QD75 buffer memory using the TO
command.)

Write the PLC program created in STEP 1 and


STEP 2 to the PLC CPU using GX Developer.

Refer to Chapter 6.

Inching operation
start

Monitoring of the
inching operation

Turn ON the JOG start signal.

STEP 4
Turn ON the JOG start signal of the axis to be started.

Axis 1 Axis 2 Axis 3 Axis 4


Forward run JOG start signal

Y8

YA

YC

YE

Reverse run JOG start signal

Y9

YB

YD

YF

One of the following two methods can be used.

STEP 5

Monitor the inching operation status.

<Method 1>
Monitor using GX Configurator-QP.
<Method 2>
Monitor using GX Developer.

Inching operation
stop

STEP 6

Turn OFF the JOG operation start signal that is ON.

End the inching operation after moving a workpiece


by an inching movement amount with the PLC
program created in STEP 2.

End of control

REMARK

Mechanical elements such as limit switches are considered as already installed.


Positioning parameter settings work in common for all control using the QD75.

11 - 20

11 MANUAL CONTROL

MELSEC-Q

11.3.3 Setting the required parameters for inching operation


The "Positioning parameters" must be set to carry out inching operation.
The following table shows the setting items of the required parameters for carrying out
inching operation. When only inching operation will be carried out, no parameters
other than those shown below need to be set. (Use the initial values or setting values
within a range where no error occurs for trouble-free operation.)

Positioning parameters

Setting item

Setting requirement

Factory-set initial value


(setting details)

Pr.1

Unit setting

3 (PLS)

Pr.2

No. of pulses per rotation (AP) (Unit: PLS)

20000

Pr.3

Movement amount per rotation (AL) (Unit: PLS)

20000

Pr.4

Unit magnification (AM)

Pr.11

Backlash compensation amount (Unit: PLS)

Pr.12

Software stroke limit upper limit value (Unit: PLS)

2147483647

Pr.13

Software stroke limit lower limit value (Unit: PLS)

2147483648

Pr.14

Software stroke limit selection

Pr.15

Software stroke limit valid/invalid setting

Pr.17

Torque limit setting value (Unit: %)

300

Pr.31

JOG speed limit value (Unit: PLS/s)

20000

1 (1 times)
0

0 (current feed value)


0 (valid)

: Setting always required.


: Set according to requirements (Leave set to the initial value when not used.)

REMARK

Positioning parameter settings work in common for all control using the QD75.
When carrying out other controls ("major positioning control", "high-level
positioning control", and "OPR positioning control"), the respective setting items
must also be set.
Parameters are set for each axis.
Refer to Chapter 5 "Data Used for Positioning Control" for setting details.

11 - 21

11 MANUAL CONTROL

MELSEC-Q

11.3.4 Creating a program to enable/disable the inching operation


A PLC program must be created to execute an inching operation. Consider the
"required control data setting", "start conditions", and "start time chart" when creating
the program.
The following shows an example when an inching operation is started for axis 1. (The
example shows the inching operation when a "10.0 m" is set in " Cd.16 Inching
movement amount".)

Required control data setting


The control data shown below must be set to execute an inching operation. The
setting is carried out with the PLC program.

Cd.16

Buffer memory address

Setting
value

Setting item

Inching movement
amount

100

Setting details
Set the setting value so that the JOG speed
limit value is not increased larger than the
maximum output pulse

Axis Axis Axis Axis


1
2
3
4
1517 1617 1717 1817

Refer to Section 5.7 "List of control data" for information on setting details.
Start conditions
The following conditions must be fulfilled when starting. The required conditions
must also be assembled in the PLC program, and the PLC program must be
configured so the operation will not start if the conditions are not fulfilled.
Device
Signal name
PLC READY signal

Signal state

Axis Axis Axis Axis


1
2
3
4

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo ON

Y1

Synchronization flag

ON

Interface Axis stop signal


signal
Start complete signal

Accessible to QD75 buffer


memory

X1

OFF Axis stop signal is OFF

Y4

OFF Start complete signal is OFF

X10 X11 X12 X13

BUSY signal

OFF QD75 is not operating

XC

Positioning complete
signal

Positioning complete signal is


OFF
OFF

X14 X15 X16 X17

Error detection signal

OFF There is no error

X8

X9

M code ON signal

OFF M code ON signal is OFF

X4

X5

Stop signal

OFF Stop signal is OFF

ON Within limit range

ON Within limit range

External
Upper limit (FLS)
signal
Lower limit (RLS)

Y5

Y6

XD

XE

Y7
XF

XA

XB

X6

X7

If the PLC CPU is set to the asynchronous mode in the synchronization setting, this must be
inserted in the program for interlocking. If it is set to the synchronous mode, it must not be
inserted in the program for interlocking because it is turned ON when the PLC CPU executes
calculation.

11 - 22

11 MANUAL CONTROL

MELSEC-Q

Start time chart

Forward run inching operation


t
Reverse run inching operation

ON

Forward run JOG start signal [Y8]


OFF

ON

Reverse run JOG start signal [Y9]


OFF
ON
PLC READY signal [Y0]

OFF

All axis servo ON [Y1]

OFF

QD75 READY signal [X0]

OFF

BUSY signal [XC]

OFF

ON

ON

Error detection signal [X8]

OFF
ON

Positioning complete signal [X14]


OFF

Fig. 11.14 Inching operation start time chart

11 - 23

11 MANUAL CONTROL

MELSEC-Q

Creating the program


Example

No.11 Inching operation setting program

<Set inching movement amount>

<Write inching movement amount>

No.12 JOG operation/inching operation execution program

<JOG/inching operation flag ON>

<JOG/inching operation termination>

<Execute forward JOG/inching operation>

<Execute reverse JOG operation>

11 - 24

11 MANUAL CONTROL

MELSEC-Q

11.3.5 Inching operation example


When "stop signal" is turned ON during inching operation:
If "stop signal" is turned ON during inching operation, the inching operation will be
stopped.
While the stop signal is turned ON, the JOG start signal is ignored.
The inching operation can be re-started when the stop signal is turned OFF and
then re-turned ON.
A JOG start signal OFF

ON

while the stop signal is ON will be ignored.

ON

PLC READY
signal [Y0]

OFF

All axis servo ON


[Y1]

OFF

QD75 READY
signal
[X0]

OFF

ON

ON

ON

Forward run JOG


start signal
[Y8,YA,YC,YE]

OFF

Axis stop signal


[Y4,Y5,Y6,Y7]

OFF

BUSY signal
[XC,XD,XE,XF]

OFF

ON

ON

Fig. 11.15 Operation when stop signal is turned ON during inching operation

POINT
The QD75 will not accept "JOG start signal" while "stop signal" is turned ON.

11 - 25

11 MANUAL CONTROL

MELSEC-Q

When "JOG start signal" is turned ON when peripheral devices are in the
test mode:
If "JOG star signal" is turned ON when peripheral devices are in the test mode, the
"JOG start signal" will be ignored and inching operation will not be carried out.
Inching operation not
possible because JOG
Inching operation not possible start signal does not rise
because the operation is in the
test mode.

Forward run inching


operation executed

ON
OFF

In test mode
Forward run JOG start signal
[Y8,YA,YC,YE]
OFF

ON

Fig. 11.16 Operation when JOG start signal is turned ON in test mode

When "JOG start signal" is turned ON immediately after stop signal OFF
(within 100 ms):
If "JOG start signal" is turned ON immediately after the stop signal is turned OFF
(within 100 ms), the "JOG start signal" will be ignored and inching operation will
not be carried out.
Forward run inching operation

ON
OFF

Forward run JOG start signal


[Y8,YA,YC,YE]
ON
Axis stop signal
[Y4,Y5,Y6,Y7]

OFF
100ms
A rise of JOG start signal
is ignored.

Fig. 11.17 Operation when JOG start signal is turned ON immediately after stop signal is turned OFF

11 - 26

11 MANUAL CONTROL

MELSEC-Q

11.4 Manual pulse generator operation


11.4.1 Outline of manual pulse generator operation
Important
Create the PLC program so that " Cd.21 Manual pulse generator enable flag" is
always set to "0" (disabled) when a manual pulse generator operation is not carried
out.
Mistakenly touching the manual pulse generator when the manual pulse
generator enable flag is set to "1" (enable) can cause accidents or incorrect
positioning.

Manual pulse generator operation


In manual pulse generator operations, pulses are input to the QD75 from the
manual pulse generator. This causes the same No. of input pulses to be output
from the QD75 to the servo amplifier, and the workpiece is moved in the
designated direction.
The following shows and example of manual pulse generator operation.
1)

When the " Cd.21 Manual pulse generator enable flag" is set to "1", the BUSY signal
turns ON and the manual pulse generator operation is enabled.

2)

The workpiece is moved corresponding to the No. of pulses input from the manual pulse
generator.

3)

The workpiece movement stops when no more pulses are input from the manual pulse
generator.

4)

When the " Cd.21 Manual pulse generator enable flag" is set to "0", the BUSY signal
turns OFF and the manual pulse generator operation is disabled.

Manual pulse
generator
operation stops
1) 2)
Cd. 21 Manual pulse
generator enable flag

3)

ON
1

4)

ON
BUSY signal [XC, XD, YE, XF]

OFF

Manual pulse
generator input

Start complete signal


[X10, X11, X12, X13]

OFF
Manual pulse generator operation enabled

[Precautions]
1 If the input from the manual pulse generator stops, the machine will decelerate to a stop within
60 ms.
2 The start complete signal does not turn ON in manual pulse generator operation.
Fig. 11.18 Manual pulse generator operation
11 - 27

11 MANUAL CONTROL

MELSEC-Q

Restricted items
A manual pulse generator is required to carry out manual pulse generator
operation.

Precautions during operation


The following details must be understood before carrying out manual pulse
generator operation.
(1) The speed during manual pulse generator operation is not limited by the
" Pr.8 Speed limit value".
(2) If the " Cd.21 Manual pulse generator enable flag" is turned ON while the
QD75 is BUSY (BUSY signal ON), a warning will occur (warning code 100:
start during operation).
(3) If a stop factor occurs during manual pulse generator operation, the operation
will stop, and the BUSY signal will turn OFF.
At this time, the " Cd.21 Manual pulse generator enable flag" will be left ON,
but manual pulse generator operation will not be possible. To carry out manual
pulse generator operation again, measures must be carried out to eliminate
the stop factor. Once eliminated, the operation can be carried out again by
turning the " Cd.21 Manual pulse generator enable flag" ON OFF ON.
(4) Pulses will not be output if an error occurs when the manual pulse generator
operation starts.

Important
When the speed command beyond the following calculated value is input into the
positioning module using the manual pulse generator, the servo error "2035: data
error (detection of the alarm "35: command frequency error at the servo amplifier)
may occur.
The following calculation formula is used to judge whether or not an error will occur.
Output pulse of manual pulse generator Magnification Electronic gear
(number of pulses per revolution/movement amount per revolution) Number of
revolutions of manual pulse generator for one second = Speed command pps
When the speed command is larger than 2500000pps (2.5Mpps), an error may
occur.
[Calculation example for setting]
100pls 50 131072 / 500 2
=2621440pps
(Speed of two revolutions for one second) =2.6Mpps
Occurrence of data error
With detection of an alarm at the servo amplifier, "2035: data error" will be given
when the command from the positioning module is larger than 2.5Mpps.
Because the command is issued according to the pulse input irrelevant of the
speed limit setting when the manual pulse generator is used for entry, "2035: data
error" will occur if a speed command, which the servo amplifier cannot follow up, is
input.
In the case of a high setting magnification, there is a high possibility of error
occurrence. Therefore, perform the setting so that the setting magnification of the
manual pulse generator decreases to the level where "2035: data error" will not
occur.

11 - 28

11 MANUAL CONTROL

MELSEC-Q

REMARK

One QD75 module can be connected to one manual pulse generator.


The QD75 module can simultaneously command to the axis 1 to axis 4 servo
amplifier by one manual pulse generator.
(axis 1 to axis 4 simultaneous operation is possible.)

Errors during operation


When the operation is stopped by the stroke limit (limit signal OFF), manual pulse
generator operation can be performed in the direction in which the limit signal turns
ON after an error reset. (An error will occur again if pulse input is provided in the
direction in which the limit signal turns OFF is turned ON.)
V

Manual pulse
generator operation

Manual pulse generator


operation possible

Manual pulse generator


operation not possible

ON
Upper/lower
limit signal

OFF

Manual pulse generator operation timing and processing time


The following drawing shows details of the manual pulse generator operation
timing and processing time.
Cd. 21 Manual pulse generator
enable flag

0
t3

Manual pulse generator input


pulses

BUSY signal

t4

t1

[XC,XD,XE,XF]

Positioning start complete


signal
[X10, X11, X12, X13]
Md. 26 Axis operation status

The start complete signal does not turn ON in manual pulse generator operation.

Standing by

In manual pulse generator operation

Standing by

t2
Positioning operation

Fig. 11.19 Manual pulse generator operation timing and processing times
Normal timing times

Unit : ms

t1

t2

t3

t4

113.6

4.34

4.34

113.6

Delays may occur in the t1 timing time due to the operation status of other axes.
11 - 29

11 MANUAL CONTROL

MELSEC-Q

Position control by manual pulse generator operation


In manual pulse generator operation, the position is moved by a "manual pulse
generator 1 pulse movement amount" per pulse.
The current feed value in the positioning control by manual pulse generator
operation can be calculated using the expression shown below.
Current feed value = Number of input pulses Cd.20 Manual pulse generator 1
pulse input magnification Manual pulse generator 1 pulse
movement amount
Pr.1 Unit setting

Manual pulse
generator 1 pulse
movement amount

mm

inch

degree

PLS

0.1m

0.00001inch

0.00001degree

1PLS

For example, when " Pr.1 Unit setting" is mm and " Cd.20 Manual pulse
generator 1 pulse input magnification" is 2, and 100 pulses are input from the
manual pulse generator, the current feed value is as follows.
100 2 0.1 = 20 [m]

Speed control by manual pulse generation operation


The speed during positioning control by manual pulse generator operation is a
speed corresponding to the No. of input pulses per unit time, and can be obtained
using the following equation.
Output command frequency = Input frequency Cd.20 Manual pulse generator
1 pulse input magnification

11 - 30

11 MANUAL CONTROL

MELSEC-Q

11.4.2 Manual pulse generator operation execution procedure


The manual pulse generator operation is carried out by the following procedure.
STEP 1

Set the positioning parameters


)

Preparation

Refer to Chapter 5
and Section 11.4.3.

Pr.1 to Pr.24 )

One of the following two methods can be used.


<Method 1>
Directly set (write) the parameters in the QD75 using
GX Configurator-QP.
<Method 2>
Set (write) the parameters from the PLC CPU to the QD75
using the PLC program (TO command).

Using GX Developer, set the control data and create a


STEP 2
Refer to Section
11.4.4.

Set " Cd. 20 Manual pulse generator 1 pulse input

PLC program to enable/disable the manual pulse

magnification". (control data setting)

generator operation. (Set the control data in the QD75


buffer memory using the TO command.)

Create a PLC program in which the enable/disable is


set for the manual pulse generator operation.
(" Cd. 21 Manual pulse generator enable flag" setting.)

STEP 3

Manual pulse
generator operation
start

STEP 4

Monitoring of the
manual pulse
generator operation

STEP 5

Write the PLC program created in STEP 1 and


Write the PLC program to the PLC CPU.

Issue a command to enable the manual pulse generator


operation, and input the signals from the manual pulse
generator.

STEP 2 to the PLC CPU using GX Developer.

Write "1" in " Cd.21 Manual pulse generator enable


flag", and operate the manual pulse generator.

One of the following two methods can be used.


Monitor the manual pulse generator operation.

<Method 1>
Monitor using GX Configurator-QP.
<Method 2>
Monitor using GX Developer.

STEP 6

Manual pulse
generator operation
stop

End the input from the manual pulse generator,


and issue a command to disable the manual pulse

Stop operating the manual pulse generator, and write "0"


in " Cd. 21 Manual pulse generator enable flag".

End of control

REMARK

Mechanical elements such as limit switches are considered as already installed.


Positioning parameter settings work in common for all control using the QD75.

11 - 31

11 MANUAL CONTROL

MELSEC-Q

11.4.3 Setting the required parameters for manual pulse generator operation
The "Positioning parameters" must be set to carry out manual pulse generator
operation.
The following table shows the setting items of the required parameters for carrying out
manual pulse generator operation. When only manual pulse generator operation will
be carried out, no parameters other than those shown below need to be set. (Use the
initial values or setting values within a range where no error occurs for trouble-free
operation.)

Positioning parameters

Setting item

Setting requirement

Factory-set initial value


(setting details)

Pr.1

Unit setting

3 (PLS)

Pr.2

No. of pulses per rotation (AP) (Unit: PLS)

20000

Pr.3

Movement amount per rotation (AL) (Unit: PLS)

20000

Pr.4

Unit magnification (AM)

Pr.8

Speed limit value (Unit: PLS/s)

Pr.11

Backlash compensation amount (Unit: PLS)

Pr.12

Software stroke limit upper limit value (Unit: PLS)

2147483647

Pr.13

Software stroke limit lower limit value (Unit: PLS)

2147483648

Pr.14

Software stroke limit selection

Pr.15

Software stroke limit valid/invalid setting

Pr.17

Torque limit setting value (Unit: %)

Pr.22

Input signal logic selection

Pr.24

Manual pulse generator input selection

1 (1 times)
20000
0

0 (current feed value)


0 (valid)
300
0 (Manual pulse generator
input is negative logic.)
0 (4 times multiplication of A
phase/B phase)

: Setting always required.


: Set according to requirements (Leave set to the initial value when not used.)

REMARK

Positioning parameter settings work in common for all control using the QD75.
When carrying out other control ("major positioning control", "high-level positioning
control", "OPR positioning control"), the respective setting items must also be
matched and set.
Parameters are set for each axis. But Pr.22 Manual pulse generator input logic
(b8), Pr.24 is set only for axis 1. (The setting for axes 2,3, and 4 is ignored.)

Refer to Chapter 5 "Data Used for Positioning Control" for setting details.

11 - 32

11 MANUAL CONTROL

MELSEC-Q

11.4.4 Creating a program to enable/disable the manual pulse generator operation


A PLC program must be created to execute a manual pulse generator operation.
Consider the "required control data setting", "start conditions" and "start time chart"
when creating the program.
The following shows an example when a manual pulse generator operation is started
for axis 1.

Required control data setting


The control data shown below must be set to execute a manual pulse generator
operation. The setting is carried out with the PLC program.
Buffer memory address

Setting
value

Setting item
Manual pulse
Cd.20 generator 1 pulse

input magnification
Manual pulse
Cd.21 generator enable
flag

1 (0)

Setting details

Axis Axis Axis Axis


1
2
3
4

Set the manual pulse generator 1 pulse input


magnification.

1522 1622 1722 1822


1523 1623 1723 1823

Set "1: Enable manual pulse generator


operation". (Set "0: Disable manual pulse
generator operation" when finished with the
manual pulse generator operation.)

1524 1624 1724 1824

Refer to Section 5.7 "List of control data" for details on the setting details.

Start conditions
The following conditions must be fulfilled when starting. The required conditions
must also be assembled in the PLC program, and the PLC program must be
configured so the operation will not start if the conditions are not fulfilled.
Device
Signal name

Signal state

Axis Axis Axis Axis


1
2
3
4

PLC READY signal

ON PLC CPU preparation completed

Y0

QD75 READY signal

ON QD75 preparation completed

X0

All axis servo ON

ON All axis servo ON

Y1

QD75 buffer memory


ON
The access is possible.

X1

Synchronization flag
Interface
signal
Axis stop signal

OFF Axis stop signal is OFF

Y4

Start complete signal

OFF Start complete signal is OFF

X10 X11 X12 X13

Y5

Y6

Y7

BUSY signal

OFF QD75 is not operating

XC

XD

XE

XF

Error detection signal

OFF There is no error

X8

X9

XA

XB

M code ON signal

OFF M code ON signal is OFF

X4

X5

X6

X7

Stop signal
External
Upper limit (FLS)
signal
Lower limit (RLS)

OFF Stop signal is OFF

ON Within limit range

ON Within limit range

If the PLC CPU is set to the asynchronous mode in the synchronization setting, this must be
inserted in the program for interlocking. If it is set to the synchronous mode, it must not be
inserted in the program for interlocking because it is turned ON when the PLC CPU executes
calculation.

11 - 33

11 MANUAL CONTROL

MELSEC-Q

Start time chart

Forward run
t
Reverse run

Pulse input A phase


Pulse input B phase
ON
[Y0]

PLC READY signal

OFF
ON
OFF

All axis servo ON

[Y1]

QD75 READY signal

[X0]

Start complete signal

[X10] OFF

BUSY signal

[XC] OFF

Error detection signal

[X8] OFF

ON
OFF

ON

Cd. 21 Manual pulse generator


enable flag
Cd. 20 Manual pulse generator
1 pulse input magnification

Fig. 11.20 Manual pulse generator operation start time chart

11 - 34

11 MANUAL CONTROL

MELSEC-Q

Creating the program


Example

No.13 Manual pulse generator operation program

<Pulsate manual pulse generator operation command>


<Set manual pulse generator input scale per pulse>
<Write manual pulse generator operation enable>
<Write data for manual pulse generator>
<Turn ON manual pulse generator operating flag>
<Pulsate manual pulse generator operation disble
command>
<Write manual pulse generator operation disble>
<Turn OFF manual pulse generator operating flag>

11 - 35

11 MANUAL CONTROL

MELSEC-Q

MEMO

11 - 36

Chapter 12 Control Sub Functions

The details and usage of the "sub functions" added and used in combination with
the main functions are explained in this chapter.
A variety of sub functions are available, including functions specifically for machine
OPR and generally related functions such as control compensation, etc.
More appropriate, finer control can be carried out by using these sub functions.
Each sub function is used together with a main function by creating matching
parameter settings and PLC programs. Read the execution procedures and
settings for each sub function, and set as required.
12.1 Outline of sub functions ...........................................................................................12- 2
12.1.1 Outline of sub functions .............................................................................12- 2
12.2 Sub functions specifically for machine OPR...........................................................12- 4
12.2.1 OPR retry function......................................................................................12- 4
12.2.2 OP shift function ........................................................................................12- 8
12.3 Functions for compensating the control.................................................................12- 11
12.3.1 Backlash compensation function..............................................................12- 11
12.3.2 Electronic gear function ............................................................................12- 13
12.3.3 Near pass function ....................................................................................12- 20
12.4 Functions to limit the control...................................................................................12- 23
12.4.1 Speed limit function...................................................................................12- 23
12.4.2 Torque limit function..................................................................................12- 25
12.4.3 Software stroke limit function....................................................................12- 29
12.4.4 Hardware stroke limit function ..................................................................12- 35
12.5 Functions to change the control details .................................................................12- 37
12.5.1 Speed change function .............................................................................12- 37
12.5.2 Override function.......................................................................................12- 44
12.5.3 Acceleration/deceleration time change function ......................................12- 47
12.5.4 Torque change function ............................................................................12- 51
12.6 Absolute position system........................................................................................12- 54
12.7 Other functions........................................................................................................12- 56
12.7.1 Step function .............................................................................................12- 56
12.7.2 Skip function..............................................................................................12- 61
12.7.3 M code output function..............................................................................12- 64
12.7.4 Teaching function......................................................................................12- 68
12.7.5 Target position change function ...............................................................12- 74
12.7.6 Command in-position function ..................................................................12- 78
12.7.7 Acceleration/deceleration processing function.........................................12- 81
12.7.8 Pre-reading start function..........................................................................12- 84
12.7.9 Deceleration start flag function .................................................................12- 89
12.7.10 Stop command processing for deceleration stop function.......................12- 93
12.8 Other functions........................................................................................................12- 96
12.8.1 Servo ON/OFF ..........................................................................................12- 96
12.8.2 Follow up function .....................................................................................12- 97
12.9 Precautions for MR-J2M-B connection ..................................................................12- 98
12 - 1

12

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.1 Outline of sub functions


"Sub functions" are functions that compensate, limit, add functions, etc., to the control
when the main functions are executed. These sub functions are executed by
parameter settings, commands from GX Configurator-QP, sub function PLC programs,
etc.

12.1.1 Outline of sub functions


The following table shows the types of sub functions available.
Sub function
Functions
characteristic
to machine
OPR

OPR retry function

OP shift function
Backlash compensation
function

Functions that
compensate
Electronic gear function
control
Near pass function

Details
This function retries the OPR with the upper/lower limit switches during
machine OPR. This allows machine OPR to be carried out even if the axis is
not returned to before the near-point dog with JOG operation, etc.
After returning to the machine OP, this function offsets the position by the
designated distance from the machine OP position and sets that position as
the OP address.
This function compensates the mechanical backlash. Feed pulses equivalent
to the set backlash amount are output each time the movement direction
changes.
By setting the movement amount per pulse, this function can freely change
the machine movement amount per commanded pulse.
When the movement amount per pulse is set, a flexible positioning system
that matches the machine system can be structured.
This function suppresses the machine vibration when the speed changes
during continuous path control in the interpolation control.
If the command speed exceeds " Pr.8 Speed limit value" during control,

Speed limit function

this function limits the commanded speed to within the " Pr.8 Speed limit
value" setting range.
If the torque generated by the servomotor exceeds " Pr.17

Functions that Torque limit function


limit control
Software stroke limit
function
Hardware stroke limit
function

Speed change function


Functions that
change control
details
Override function
Acceleration/deceleration
time change function
Torque change function

Torque limit

setting value" during control, this function limits the generated torque to
within the " Pr.17 Torque limit setting value" setting range.
If a command outside of the upper/lower limit stroke limit setting range, set in
the parameters, is issued, this function will not execute positioning for that
command.
This function carries out deceleration stop with the limit switch connected to
the QD75 external device connector.
This function changes the speed during positioning.
Set the changed speed in the speed change buffer memory ( Cd.14 New
speed value), and change the speed with the speed change request
( Cd.15 Speed change request).
This function changes the speed within a percentage of 1 to 300% during
positioning. This is executed using " Cd.13 Positioning operation speed
override".
This function changes the acceleration/deceleration time during speed
change.
This function changes the "torque limit value" during control.

1 The near pass function is validated only when the machine of the standard specification carries out the position control
with the continuous path control mode.

It cannot be invalidated with parameters.

12 - 2

12 CONTROL SUB FUNCTIONS

MELSEC-Q

Sub function
Absolute position system function

Details
This function holds the current value.
This function sets the absolute position coordinate in relation to the OP in the
machine movement range, and prevent the OP from being lost even if the
power supply is turned OFF to ON.

Step function

This function temporarily stops the operation to confirm the positioning


operation during debugging, etc.
The operation can be stopped at each "automatic deceleration" or
"positioning data".

Skip function

This function stops the positioning being executed (decelerates to a stop)


when the skip signal is input, and carries out the next positioning.

M code output function

This function issues a sub work (clamp or drill stop, tool change, etc.)
according to the code No. (0 to 65535) set for each positioning data.

Teaching function

This function stores the address positioned with manual control into the
positioning address ( Da.6 Positioning address/movement amount) having
the designated positioning data No.

Target position change


function

This function changes the target position during the execution of positioning.
At the same time, this also can change the speed.

Command in-position
function

At each automatic deceleration, this function calculates the remaining


distance for the QD75 to reach the positioning stop position, and when the
value is less than the set value, sets the "command in-position flag".
When using another sub work before ending the control, use this function as
a trigger for the sub work.

Acceleration/deceleration
process function

This function adjusts the control acceleration/deceleration.

Pre-reading start function

This function shortens the virtual start time.

Deceleration start flag


function

Function that turns ON the flag when the constant speed status or
acceleration status switches to the deceleration status during position
control, whose operation pattern is "Positioning complete", to make the
stop timing known.

Other functions

Stop command processing


Function that selects a deceleration curve when a stop cause occurs
for deceleration stop
during deceleration stop processing to speed 0.
function

12 - 3

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.2 Sub functions specifically for machine OPR


The sub functions specifically for machine OPR include the "OPR retry function" and
"OP shift function". Each function is executed by parameter setting.

12.2.1 OPR retry function


When the workpiece goes past the OP without stopping during positioning control, it
may not move back in the direction of the OP although a machine OPR is commanded,
depending on the workpiece position. This normally means the workpiece has to be
moved to a position before the near-point dog by a JOG operation, etc., to start the
machine OPR again. However, by using the OPR retry function, a machine OPR can
be carried out regardless of the workpiece position.
The details shown below explain about the "OPR retry function".
[1] Control details
[2] Precautions during control
[3] Setting the OPR retry function

[1] Control details


The following drawing shows the operation of the OPR retry function.
(1) OPR retry point return retry operation when the workpiece is within the range
between the upper and lower limits.
1) The movement starts in the " Pr.44

OPR direction" by a machine OPR start.

2) The operation decelerates when the limit signal OFF is detected.


3) After stopping due to the limit signal OFF detection, the operation moves at the " Pr.46
the opposite direction of the " Pr.44

OPR speed" in

OPR direction".

4) The operation decelerates when the near-point dog turns OFF.


5) After stopping due to the near-point dog OFF, a machine OPR is carried out in the " Pr.44
direction".
6) Machine OPR completion
2)

1)

5)

6)

3)

4)
Limit signal OFF

ON
Near-point dog

Hardware limit switch


Zero signal

Fig. 12.1 OPR retry operation by limit signal detection

12 - 4

OPR

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) OPR retry operation when the workpiece is outside the range between the
upper and lower limits.
1) When the direction from the workpiece to the OP is the same as the " Pr.44 OPR direction", a
normal machine OPR is carried out.

Machine OPR start

OP

Pr. 44 OPR direction


Hardware upper limit switch

Hardware lower limit switch


Near-point dog

Zero signal

Movement range

2) When the direction from the workpiece to the OP is the opposite direction from the " Pr.44 OPR
direction", the operation carries out a deceleration stop when the near-point dog turns OFF, and
then carries out a machine OPR in the direction set in " Pr.44 OPR direction".
Machine OPR start
OP
Pr. 44 OPR direction
Hardware upper limit switch

Hardware lower limit switch


Near-point dog

Zero signal
Movement range

Fig. 12.2 OPR retry operation from on limit (limit signal OFF)

12 - 5

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(3) Setting the dwell time during an OPR retry


The OPR retry function can perform such function as the dwell time using
" Pr.57 Dwell time at OPR retry" when the reverse run operation is carried
out due to detection by the limit signal for upper and lower limits and when
the machine OPR is executed after the near point dog is turned OFF to stop
the operation.
" Pr.57 Dwell time during OPR" is validated when the operation stops at
the "A" and "B" positions in the following drawing. (The dwell time is the
same value at both positions "A" and "B".)
Pr. 44 OPR direction

Stop by limit
signal detection

Machine OPR
executed again
OP

A
Machine OPR start

Stop by near-point
dog OFF

Reverse run operation


after limit signal detection

Near-point dog

Limit signal OFF


Hardware limit switch

Zero signal

Fig. 12.3 Setting the dwell time during an OPR retry

12 - 6

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precaution during control


(1) The following table shows whether the OPR retry function may be executed
by the " Pr.43 OPR method".
Pr.43 OPR method

Execution status of OPR retry function

Near-point dog method

: Execution possible

Count method 1)

: Execution possible

Count method 2)

: Execution possible

Data set method

(2) Always establish upper/lower limit switches at the upper/lower limit positions
of the machine, and connect an QD75 module. If the OPR retry function is
used without hardware stroke limit switches, the motor will continue rotation
until a hardware stroke limit signal is detected.
(3) Always wire QD75 upper/lower limit switches even when the OPR function
is invalidated. Control cannot be carried out with the QD75 unless the wiring
is carried out.
(4) Do not carry out settings so that the servo amplifier power turns OFF by the
upper/lower limit switches connected to the QD75. If the servo amplifier
power is turned OFF, the OPR retry cannot be carried out.
(5) The operation decelerates upon detection of the hardware limit signal, and
the movement starts in the opposite direction. In this case, however, an
error (104, 105) is not produced.

[3] Setting the OPR retry function


To use the "OPR retry function", set the required details in the parameters shown
in the following table, and write them to the QD75.
When the parameters are set, the OPR retry function will be added to the
machine OPR control. The set details are validated at the rising edge (OFF
ON) of the PLC READY signal (Y0). Set " Pr.57 Dwell time during OPR retry"
according to the user's requirements.
Setting item

Setting
value

Pr.48

OPR retry

Pr.57

Dwell time during


OPR retry

Setting details

Factory-set
initial value

Set "1: Carry out OPR retry by limit switch".

Set the deceleration stop time during OPR retry.


(Random value between 0 and 65535 (ms))

Refer to Section 5.2 "List of parameters" for setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 7

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.2.2 OP shift function


When a machine OPR is carried out, the OP is normally established using the nearpoint dog, stopper, and zero signal. However, by using the OP shift function, the
machine can be moved a designated movement amount from the position where the
zero signal was detected. A mechanically established OP can then be interpreted at
that point.
The OP shift function can be used without relation to " Pr.43 OPR method".
The details shown below explain about the "OP shift function".
[1] Control details
[2] Setting range for the OP shift amount
[3] Movement speed during OP shift
[4] Precautions during control
[5] Setting the OP shift function

[1] Control details


The following drawing shows the operation of the OP shift function.
Pr. 44 OPR direction
Pr. 46 OPR speed

Speed selected by the" Pr. 56


Speed designation during
OP shift"

Machine OPR start

Pr.47 Creep speed

Pr.53 OP shift amount


Shift operation carried out after
the deviation counter clear and reset.

Near-point dog
Zero signal

Fig. 12.4 OP shift operation

12 - 8

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Setting range for the OP shift amount


Set the OP shift amount within the range from the detected zero signal to the
upper/lower limit switches.
Setting range of the
negative OP
shift amount

Setting range of the positive OP shift amount

Address decrease
direction

Address increase
direction

Near-point dog
Upper limit switch

Lower limit switch


Pr. 44 OPR direction
Zero signal

Fig. 12.5 Setting range for the OP shift amount

[3] Movement speed during OP shift


When using the OP shift function, the movement speed during the OP shift is set
in " Pr.56 Speed designation during OP shift". The movement speed during the
OP shift is selected from either the " Pr.46 OPR speed" or the " Pr.47 Creep
speed".
The following drawings show the movement speed during the OP shift when a
mechanical OPR is carried out by the near-point dog method.
(1) OP shift operation at the " Pr.46 OPR speed"
(When " Pr.56 speed designation during OP shift" is 0)

Pr. 44 OPR
direction

Pr. 46 OPR
speed
When the " Pr. 53 OP
shift amount" is positive

OP
Machine OPR start
When the " Pr. 53 OP
shift amount" is negative

Near-point dog

Zero signal

Fig. 12.6 OP shift operation at the OPR speed

12 - 9

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) OP shift operation at the " Pr.47 Creep speed"


(When " Pr.56 Speed designation during OP shift" is 1)
Pr. 44 OPR
direction
Pr. 47 Creep
speed

When the " Pr. 53 OP


shift amount" is positive

Zero point
OP
Machine OPR start

When the " Pr. 53 OP


shift amount" is negative

Near-point dog

Zero signal

Fig. 12.7 OP shift operation at the creep speed

[4] Precautions during control


The following data are set after the OP shift amount is complete.
OPR complete flag ( Md.31 Status: b4)

Md.20 Current feed value

Md.21 Machine feed value

Md.26 Axis operation status

Md.34 Movement amount after near-point dog ON (" Pr.53 OP shift

amount" is not added.)


OPR request flag ( Md.31 Status: b3) is reset after completion of the OP
shift.

[5] Setting the OP shift function


To use the "OP shift function", set the required details in the parameters shown in
the following table, and write them to the QD75.
When the parameters are set, the OP shift function will be added to the machine
OPR control. The set details are validated at the rising edge (OFF ON) of the
PLC READY signal (Y0).
Setting
value

Setting item
Pr.53

OP shift amount

Pr.56

Speed
designation
during OP shift

Setting details

Factory-set
initial value

Set the shift amount during the OP shift.

Select the speed during the OP shift


0: Pr.46 OPR speed

1: Pr.47 Creep speed

Refer to Section 5.2 "List of parameters" for setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.
12 - 10

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.3 Functions for compensating the control


The sub functions for compensating the control include the "backlash compensation
function", "electronic gear function", and "near pass function". Each function is
executed by parameter setting or PLC program creation and writing.

12.3.1 Backlash compensation function


The "backlash compensation function" compensates the backlash amount in the
mechanical system. When the backlash compensation amount is set, an extra amount
of command equivalent to the set backlash amount is output every time the movement
direction changes.
The details shown below explain about the "backlash compensation function".
[1] Control details
[2] Precautions during control
[3] Setting the backlash compensation function

[1] Control details


The following drawing shows the operation of the backlash compensation
function.

Worm gear
Workpiece

Pr.11 Backlash compensation amount

Fig. 12.8 Backlash compensation amount

12 - 11

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) The feed command of the backlash compensation amount are not added to
the " Md.20 Current feed value" or " Md.21 Machine feed value".
(2) Always carry out a machine OPR before starting the control when using the
backlash compensation function (when " Pr.11 Backlash compensation
amount" is set). The backlash in the mechanical system cannot be correctly
compensated if a machine OPR is not carried out.
(3) Backlash compensation, which includes the movement amount and
" Pr.11 Backlash compensation amount", is output the moment at the
moving direction changes.

[3] Setting the backlash compensation function


To use the "backlash compensation function", set the "backlash compensation
amount" in the parameter shown in the following table, and write it to the QD75.
The set details are validated at the rising edge (OFF ON) of the PLC READY
signal (Y0).

Setting item
Pr.11

Setting
value

Backlash
compensation
amount

Setting details
Set the backlash compensation amount.

Factory-set
initial value
0

Refer to Section 5.2 "List of parameters" for setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 12

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.3.2 Electronic gear function


The "electronic gear function" adjusts the pulses calculated and output according to the
parameters set in the QD75 with the actual machine movement amount.
The "electronic gear function" has the following three functions ( [A] to [C] ).
[A] During machine movement, the function increments in the QD75 values less
than one pulse that could not be pulse output, and outputs the incremented
amount of pulses when the total incremented value reached one pulse or
more.
[B] When machine OPR is completed, current value changing is completed,
speed control is started (except when current feed value change is present), or
fixed-feed control is started, the function clears to "0" the cumulative values of
less than one pulse which could not be output. (If the cumulative value is
cleared, an error will occur by a cleared amount in the feed machine value.
Control can be constantly carried out at the same machine movement amount,
even when the fixed-feed control is continued.)
[C] The function compensates the mechanical system error of the command
movement amount and actual movement amount by adjusting the "electronic
gear".
(The "movement amount per pulse" value is defined by " Pr.2 No. of pulses
per rotation (AP)", " Pr.3 Movement amount per rotation (AL)" and " Pr.4
Unit magnification (AM)".)
The QD75 automatically carries out the processing for [A] and [B].
The details shown below explain about the "electronic gear function", including the
method for compensating the error in [C] above, etc.
[1] Basic concept of the electronic gear
[2] The method for compensating the error

12 - 13

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[1] Basic concept of the electronic gear


The electronic gear is an item which determines how many rotations (rotations by
how many pulses) the motor must make in order to move the machine according
to the programmed movement amount.

QD75

Control
value

Control
unit

Reduction retio

PLS

AP
AL AM

PLS

Servo
amplifier

Machine

M
ENC
PLS

Feedback pulse

The basic concept of the electronic gear is represented by the following


expression.
Pr.2

(No. of pulses per rotation)

Pr.3

(Movement amount per rotation) = AL

Pr.4

(Unit magnification)

= AM

Movement amount per pulse

Electronic gear =

AP

= AP

=
AP
AL AM

(1)

Set values for AP, AL and AM so that this related equation is established.
However, because values to be set for AP, AL and AM have the settable range,
values calculated (reduced) from the above related equation must be contained
in the setting range for AP, AL and AM.

12 - 14

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(1) For "Ball screw" + "Reduction gear"


When the ball screw pitch is 10mm, the motor is the HC-MF (8192
PLS/rev) and the reduction ratio of the reduction gear is 9/44.
Machine

M
Reduction ratio 9/44
First, find how many millimeters the load (machine) will travel ( S) when
the motor turns one revolution (AP).

AP(No. of pulses per rotation) = 8192


S(Machine travel value per motor revolution)
= Ball screw pitch Reduction ratio
= 10 [mm] 9/44
= 10000.0 [m] 9/44

Substitute this for the above expression (1).


At this time, make calculation with the reduction ratio 9/44 remaining as a
fraction.
AP

=
=
=
=
=

8192
10000.0 [m] 9/44
8192 44
10000.0 9
360448
90000.0
45056
11250.0

45056 (AP)
11250.0 (AL) 1 (AM)

45056 (AP)
1125.0 (AL) 10 (AM)

Thus, AP, AL and AM to be set are as follows.


AP = 45056 ... Pr.2
AL = 11250.0 Pr.3
AM = 1 Pr.4

AP = 45056 . Pr.2
or

AL

= 1125.0 Pr.3

AM = 10 Pr.4

Note): These two examples of settings are only examples. There are
settings other than these examples.)

12 - 15

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) When "PLS (pulse)" is set as the control unit


When using PLS (pulse) as the control unit, set the electronic gear as
follows.
AP = "No. of pulses per rotation"
AL = "Movement amount per rotation"
AM = 1
Example) When the motor is the HC-MF (8192PLS/rev)
AP = 8192 ... Pr.2
AL = 8192 ... Pr.3
AM = 1 .. Pr.4

(3) When "degree" is set as the control unit for a rotary axis
When the rotary axis is used, the motor is HC-SF (16384PLS/rev) and the
reduction ratio of the reduction gear is 3/11

Reduction
ratio 3/11

First, find how many degrees the load (machine) will travel ( S) when the
motor turns one revolution (AP).

AP(No. of pulses per rotation) = 16384


S(Machine travel value per motor revolution)
= 360.00000 [degree] Reduction ratio
= 360.00000 3/11
Substitute this for the above expression (1).
AP

=
=
=
=
=

16384 [PLS]
360.00000 [degree] 3/11
16384 [PLS] 11
10000.0 3
180224
1080.00000
11264
67.50000
11264 (AP)
0.06750 (AL) 1000 (AM)

12 - 16

11264 (AP)
67.50000(AL) 1 (AM)

12 CONTROL SUB FUNCTIONS

MELSEC-Q

Thus, AP, AL and AM to be set are as follows.


AP = 11264 . Pr.2

AP = 11264 ... Pr.2

AL = 67.50000 Pr.3

or

AM = 1 .. Pr.4

AL

= 0.06750 Pr.3

AM = 1000 . Pr.4

Note): These two examples of settings are only examples. There are
settings other than these examples.)

(4) When "mm" is set as the control unit for conveyor drive
(calculation including )
When the belt conveyor drive is used, the conveyor diameter is 135mm,
the pulley ratio is 1/3, the motor is HC-SF (16384PLS/rev) and the
reduction ratio of the reduction gear is 7/53.

135mm

Belt conver
Reduction ratio 7/53

Pulley ratio 1/3

As the travel value of the conveyor is used to exercise control, set "mm"
as the control unit.
First, find how many millimeters the load (machine) will travel ( S) when
the motor turns one revolution (AP).

AP(No. of pulses per rotation) = 16384


S (Machine travel value per motor revolution)
= 135000.0 [m] Reduction ratio
= 135000.0 [m] 7/53 1/3
Substitute this for the above expression (1).
At this time, make calculation with the reduction ratio 7/53 1/3 remaining
as a fraction.

AP

AP
AL AM

=
=

16384 [PLS]
135000.0 [m]
135000.0

Here, make calculation on the assumption that


3.141592654.
AP

AP
AL AM

12 - 17

7/53 1/3

16384 53 3

2605056
2968805.058

is equal to

12 CONTROL SUB FUNCTIONS

MELSEC-Q

AL has a significant number to first decimal place, round down numbers to


two decimal places.
Reduce a fraction in the above result.
AP

AP

AL AM

2605056
2968805.0

2605056 (AP)
2968805.0 (AL) 1(AM)

Thus, AP, AL and AM to be set are as follows.


AP = 2605056 . Pr.2
AL = 2968805.0 .. Pr.3
AM = 1 .. Pr.4

This setting will produce an error for the true machine value, but it cannot
be helped. This error is as follows.
29688050/2605056
9450000

2605056

- 1 100 = -1.94 10

[%]

It is equivalent to an about 19.4[m] error in continuous 1km feed.

12 - 18

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] The method for compensating the error


When the position control is carried out using the "Electronic gear" set in a
parameter, this may produce an error between the command movement amount
(L) and the actual movement amount (L'). With QD75, this error is compensated
by adjusting the electronic gear. The "Error compensation amount", which is
used for error compensation, is defined as follows:
Error compensation amount =

Command movement amount (L)

(2)

Actual movement amount (L')

The electronic gear including an error compensation amount is shown


below.
AP
AL AM

AP'

L'

AL' AM'

QD75
AP
AL AM

Command Control
unit
value

L
L'

PLS

Servo
amplifier

1 if there is no error (in regular case)


Electronic gear taking an error
into consideration
QD75
AP'
AL' AM'

Command Control
value
unit

PLS

Servo
amplifier

Calculation example
(Conditions)
Movement amount per pulse

: 131072 [PLS]

No. of pulses per rotation

: 5000.0 [m]

Unit magnification

:1

(Positioning results)
Command movement amount (L) : 100 [mm]
Actual movement amount (L')
: 101 [mm]
(Compensation
AP

AL AM

L'

131072
5000.0 1

100
101

131072 (AP')
5050(AL') 1(AM')

Movement amount per pulse

: 131072 Pr.2

No. of pulses per rotation

: 5050.0 . Pr.3

Unit magnification

: 1 ... Pr.4

Set the post-compensation " Pr.2 No. of pulses per rotation (AP')",
" Pr.3 Movement amount per rotation (AL')", and " Pr.4 Unit
magnification (AM')" in the parameters, and write them to the QD75.
The set details are validated at the rising edge (OFF ON) of the PLC
READY signal (Y0).
12 - 19

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.3.3 Near pass function


When continuous pass control is carried out using interpolation control, the near pass
function is carried out.
The "near pass function" is a function to suppress the mechanical vibration occurring at
the time of switching the positioning data when continuous pass control is carried out
using interpolation control.
[Near pass function]
The extra movement amount occurring at the end of each positioning data unit being
continuously executed is carried over to the next positioning data unit. Alignment is not
carried out, and thus the output speed drops are eliminated, and the mechanical
vibration occurring during speed changes can be suppressed. Because alignment is
not carried out, the operation is controlled on a path that passes near the position set
in " Da.6 Positioning address/movement amount".
The details shown below explain about the "near pass function".
[1] Control details
[2] Precautions during control

[1] Control details


The following drawing shows the path of the continuous path control.
[The path of the near pass]
Da. 6 Positioning address

Path of positioning data No.3

Path of positioning data No. 4

Speed dropping does not occur.

t
Positioning data No. 3 Positioning data No. 4

Fig. 12.9 The path of the continuous path control

12 - 20

12 CONTROL SUB FUNCTIONS

[2]

MELSEC-Q

Precautions during control


(1) If the movement amount designated by the positioning data is small when
the continuous path control is executed, the output speed may not reach the
designated speed.
(2) If continuous path control is carried out, the output will suddenly reverse
when the reference axis movement direction changes from the positioning
data No. currently being executed to the next positioning data No.
If the sudden output reversal affects the mechanical system, carry out
control with continuous positioning control.

[Path during continuous path control]


Axis 2

Positioning data No.2

Positioning data No.1

Axis 1 (reference axis)

[Axis 1 output speed]


V

Output suddenly reverses.

Positioning data
No. 1

t
Positioning data No.2

[Axis 2 output speed]


V

Positioning data
No. 1

Positioning data No.2


t

Fig. 12.10 Path and output speed of various axes when movement direction varies during continuous
path control

12 - 21

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(3) When continuous path control of a circular interpolation is being carried out in
the near pass, an address in which the extra movement amount is subtracted
from the positioning address of the positioning data currently being executed is
replaced by the starting point address of the next positioning data No.
Because the starting point address will be replaced, a large arc error deviation
(error code: 506) may occur.
In this case, adjust the " Pr.41 Allowable circular interpolation error width".
Positioning data No.2
starting point address
during the near pass

Address designated by positioning data No.1

Positioning data No.2

Positioning data No.1

Path of positioning
address pass

Path of near pass

Fig. 12.11 Arc error during the near pass


(4) When a circle center is designated to continuously designate the circular
interpolation control by a continuous path designation in the near pass, and
the positioning address and starting point address of that arc are the same
address, the path will make one circle using the two data items. This is
because the 2nd data starting point address is shifted by the extra amount of
the movement amount occurring from the 1st data.
Example

[Near pass]
Starting point address of positioning data No.1

Path of positioning data No.2


Starting point address of
positioning data No.2

Path of positioning data No.1

12 - 22

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.4 Functions to limit the control


Functions to limit the control include the "speed limit function", "torque limit function",
"software stroke limit", and "hardware stroke limit". Each function is executed by
parameter setting or PLC program creation and writing.

12.4.1 Speed limit function


The speed limit function limits the command speed to a value within the "speed limit
value" setting range when the command speed during control exceeds the "speed limit
value".
The details shown below explain about the "speed limit function".
[1] Relation between the speed limit function and various controls
[2] Precautions during control
[3] Setting the speed limit function

[1] Relation between the speed limit function and various controls
The following table shows the relation of the "speed limit function" and various
controls.
Control type
OPR
control

Speed limit function

Speed limit value

Machine OPR control


Fast OPR control
1-axis linear control
2 to 4-axes linear
interpolation control
Position 1-axis fixed-feed control
control 2 to 4-axes fixed-feed
control (interpolation)

Pr.8 Speed limit

value

2-axis circular interpolation


Major
control
positioning
control
1 to 4-axes Speed control
Speed-position switching control,
Position-speed switching control
Other
control

Manual
control

Current value changing

JUMP instruction, NOP


instruction, LOOP to
LEND

Setting value invalid

Pr.31 JOG speed

JOG operation, Inching operation

limit value
Manual pulse generator operation

Setting is invalid

: Always set
: Setting not required (Setting value is invalid. Use the initial values or setting values
within a range where no error occurs.)

12 - 23

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


If any axis exceeds " Pr.8 Speed limit value" during 2- to 4-axis speed control,
the axis in excess of the speed limit value is controlled at the speed limit value.
The speeds of the other axes interpolated are suppressed depending on their
command speed ratios.
If the reference axis exceeds " Pr.8 Speed limit value" during 2- to 4-axis linear
interpolation control, 2- to 4-axis fixed-feed control or 2-axis circular interpolation
control, the reference axis is controlled at the speed limit value (The speed limit
does not function on the interpolation axis side.)

[3] Setting the speed limit function


To use the "speed limit function", set the "speed limit value" in the parameters
shown in the following table, and write them to the QD75.
The set details are validated after they are written to the QD75.
Setting
value

Setting item
Pr.8

Pr.31

Speed limit value

JOG speed limit


value

Setting details
Set the speed limit value (max. speed during control).

Factory-set
initial value
200000

Set the speed limit value during JOG operation (max.


speed during control). (Note that Pr.31 JOG speed
limit value shall be less than or equal to Pr.8 Speed

20000

limit value.)
Refer to Section 5.2 "List of parameters" for setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 24

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.4.2 Torque limit function


The "torque limit function" limits the generated torque to a value within the "torque limit
value" setting range when the torque generated in the servomotor exceeds the "torque
limit value".
The "torque limit function" protects the deceleration function, limits the power of the
operation pressing against the stopper, etc. It controls the operation so that
unnecessary force is not applied to the load and machine.
The details shown below explain about the "torque limit function".
[1] Relation between the torque limit function and various controls
[2] Control details
[3] Precautions during control
[4] Setting the torque limit function

[1] Relation between the torque limit function and various controls
The following table shows the relation of the "torque limit function" and various
controls.
Torque limit
function

Control type

Torque limit value


" Pr.17 Torque limit setting
value" or " Cd.101 Torque
output setting value".

OPR
control

Machine OPR control

After the " Pr.47

Creep

speed" is reached, this value


becomes the " Pr.54 OPR
torque limit value".
Fast OPR control
1-axis linear control
2 to 4-axes linear
interpolation control
Position 1-axis fixed-feed control
control 2 to 4-axes fixed-feed
control (interpolation)

" Pr.17 Torque limit setting


value" or " Cd.101 Torque
output setting value".

2-axis circular interpolation


Major
control
positioning
control
1 to 4-axes Speed control
Speed-position switching control
Position-speed switching control
Other
control

Manual
control

Current value changing

JUMP instruction, NOP


instruction, LOOP to
LEND

Setting value is invalid.

JOG operation, Inching operation

" Pr.17 Torque limit setting

Manual pulse generator operation

value" or " Cd.101 Torque


output setting value".

: Set when required (Set to " " when not used.)


: Setting not required (Setting value is invalid. Use the initial values or setting values
within a range where no error occurs.)
: Shows the torque limit value when " Cd.22 New torque value" is set to "0".
12 - 25

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Control details


The following drawing shows the operation of the torque limit function.

Each operations
PLC READY signal (Y0)
All axis servo ON (Y1)
Start signal (Y10)
1

1
Pr.17

Torque limit setting


value (26)

300

250

2
Cd.101

Torque output setting


value (1552)

Cd.22

New toruque value


(1525)

Md.35

Torque limit stored


value (826)

100
3

300

150
3

3
0

300

100

150

150

1: The torque limit setting value or torque output setting value becomes effective at the PLC READY signal (Y0) rising edge
(however, after the servo turned ON.)
If the torque output setting value is "0" or larger than the torque limit setting value, the torque limit setting value will be its value.:
2: The torque limit setting value or torque output setting value becomes effective at the start signal (Y10)rising edge.
If the torque output setting value is "0" or larger than the torque limit setting value, the torque limit setting value, the torque limit setting
value will be its value.
3: The torque change value is cleared to "0" at the start signal (Y10) rising edge.

Fig. 12.12 Torque limit function operation

[3] Precautions during control


(1) When limiting the torque at the " Pr.17 Torque limit setting value", confirm
that " Cd.22 New torque value" is set to "0". If this parameter is set to a
value besides "0", the " Cd.22 New torque value" will be validated, and the
torque will be limited at that value. (Refer to Section 12.5.4 "Torque change
function" for details about the "new torque value".)
(2) When the Pr.54 OPR torque limit value exceeds the Pr.17 Torque
limit setting value, an error occurs. (Error code: 995)
(3) When the operation is stopped by torque limiting, the droop pulse will remain
in the deviation counter. If the load torque is eliminated, operation for the
amount of droop pulses will be carried out.

12 - 26

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Setting the torque limit function


(1) To use the "torque limit function", set the "torque limit value" in the
parameters shown in the following table, and write them to the QD75.
a) The set details are validated at the rising edge (OFF ON) of the PLC
READY signal (Y0).
Setting
value

Setting item
Pr.17

Torque limit
setting value

Pr.54

OPR torque limit


value

Factory-set
initial value

Setting details
Set the torque limit value as a percentage.
Set the torque limit value after the " Pr.47

300
Creep

b) The set details are validated at the rising edge (OFF


positioning start signal (Y10).
Setting
value

Setting item
Cd.101

300

speed" is reached. Set as a percentage.

Torque output
setting value

ON) of the
Factory-set
initial value

Setting details
Set the torque output setting value as a percentage.

Refer to Section 5.2 "List of parameters" for setting details.

Torque limit value: Will be an upper limit value of the torque change value. Even if a larger value
has been mistakenly input for the torque change value, it is restricted within the torque limit setting
values to prevent an erroneous entry. (Even if a value larger than the torque limit setting value has
been input to the torque change value, the torque value is not changed.)
Torque output setting value: to be taken at the start of positioning, and used as a torque limit value.
If the value is "0" or larger than the torque limit setting value, the parameter "torque limit setting
value" is taken at the start.
(2) The "torque limit value" set in the QD75 is set in the " Md.35 Torque limit
stored value".
QD75
PLC CPU

Baffer memory

26
86
1525
1552

Torque limit setting value

826

Torque limit strored value

Servo amplifier

Positioning control

OPR torque limit value


New torque value

Torque limit value

Torque output setting value

Fig. 12.13 Limiting the torque to the servo amplifier (Axis 1)

12 - 27

12 CONTROL SUB FUNCTIONS

MELSEC-Q

The following table shows the " Md.35 Torque limit stored value" of the
buffer memory address.

Monitor item

Md.35

Monitor
value

Torque limit stored


value

Storage details

Buffer memory address


Axis Axis Axis Axis
1
2
3
4

The "torque limit value" valid at that time is


826
stored. ( Pr.17 , Pr.54 , Cd.22 , or Cd.101 )

926 1026 1126

Refer to Section 5.6 "List of monitor data" for information on the setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 28

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.4.3 Software stroke limit function


In the "software stroke limit function" the address established by a machine OPR is
used to set the upper and lower limits of the moveable range of the workpiece.
Movement commands issued to addresses outside that setting range will not be
executed.
In the QD75, the "current feed value" and "machine feed value" are used as the
addresses indicating the current position. However, in the "software stroke limit
function", the address used to carry out the limit check is designated in the " Pr.14
Software stroke limit selection". (Refer to Section 9.1.4 "Confirming the current value"
or details on the "current feed value" and "machine feed value".)
The upper and lower limits of the moveable range of the workpiece are set in " Pr.12
Software stroke limit upper limit value"/ " Pr.13 Software stroke limit lower limit
value".
The details shown below explain about the "software stroke limit function".
[1] Differences in the moveable range when "current feed value" and "machine feed
value" are selected.
[2] Software stroke limit check details
[3] Relation between the software stroke limit function and various controls
[4] Precautions during software stroke limit check
[5] Setting the software stroke limit function
[6] Invalidating the software stroke limit
[7] Setting when the control unit is "degree"

[1] Differences in the moveable range when "current feed value" and
"machine feed value" are selected.
The following drawing shows the moveable range of the workpiece when the
software stroke limit function is used.

RLS

Workpiece moveable range

FLS
Software stroke limit (upper limit)

Software stroke limit (lower limit)

Fig. 12.14 Workpiece moveable range

12 - 29

12 CONTROL SUB FUNCTIONS

MELSEC-Q

The following drawing shows the differences in the operation when " Md.20
Current feed value" and " Md.21 Machine feed value" are used in the moveable
range limit check.
[Conditions]
Assume the current stop position is 2000, and the upper stroke limit is set to 5000.
Moveable range

Md. 20 Current feed value


Md. 21 Machine feed value

2000
2000
Stop position

5000
5000
Upper stroke limit

[Current value changing]


When the current value is changed by a new current value command from 2000 to 1000, the
current value will change to 1000, but the machine feed value will stay the same at 2000.
1) When the machine feed value is set at the limit
The machine feed value of 5000 (current feed value: 4000) becomes the upper stroke limit.
Moveable range

Md. 20 Current feed value


Md. 21 Machine feed value

1000
2000

4000
5000

5000
6000

Upper stroke limit

2) When the current feed value is set at the limit


The current feed value of 5000 (machine feed value: 6000) becomes the upper stroke limit.
Moveable range

Md. 20 Current feed value


Md. 21 Machine feed value

1000
2000

4000
5000

5000
6000

Upper stroke limit

Fig. 12.15 Software stroke limits of the current feed value and machine feed value

POINT
When "machine feed value" is set in " Pr.14 Software stroke limit selection", the
moveable range becomes an absolute range referenced on the OP. When "current
feed value" is set, the moveable range is the relative range from the "current feed
value".

12 - 30

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Software stroke limit check details


Processing when
an error occurs

Check details

An error shall occur if the current value 1 is outside the software


stroke
limit range 2.
1)
(Check " Md.20 Current feed value" or " Md.21 Machine feed value".) An "axis error" will
occur (error code:
An error shall occur if the command address is outside the software
507, 508)
2) stroke limit range.
(Check " Da.6 Positioning address/movement amount".)
1: Check whether the " Md.20 Current feed value" or " Md.21 Machine feed value" is set
in " Pr.14

Software stroke limit selection".

2: Moveable range from the " Pr.12

Software stroke limit upper limit value" to the " Pr.13

Software stroke limit lower limit value".

[3] Relation between the software stroke limit function and various
controls
Control type
Data set method
Machine OPR control Other than "Data
OPR control
set method"
Fast OPR control
1-axis linear control
2 to 4-axes axis linear
interpolation control
Position 1-axis fixed-feed control
control
2 to 4-axes fixed-feed control
(interpolation)
2-axis circular interpolation
Major
control
positioning
control
1 to 4-axes speed control
Speed-position switching control
Position-speed switching control
Other
control

Manual pulse generator operation

Processing at check

Check not carried out.

Checks 1) and 2) in the previous section [2] are carried


out.
For speed control: The axis decelerates to a stop when
it exceeds the software stroke limit
range.
For position control: The axis comes to an immediate
stop when it exceeds the software
stroke limit range.
3, 4
3, 4
The current value will not be changed if the new current
value is outside the software stroke limit range.

Current value changing

JUMP instruction, NOP


instruction, LOOP to LEND
JOG operation, Inching operation

Manual
control

Limit
check

Check not carried out.


5 Check 1) in the previous section [2] is carried out.
The machine will carry out a deceleration stop when the
software stroke limit range is exceeded. If the address is
5
outside the software stroke limit range, the operation can
only be started toward the moveable range.

: Check valid
: Check is not made when the current feed value is not updated (Refer to Pr.21 ) at the setting of " current feed
value" in " Pr.14

Software stroke limit selection" during speed control.

: Check not carried out (check invalid).


: Valid only when "1:valid" is set in the " Pr.15

Software stroke limit valid/invalid setting".

3 : The value in " Md.20 Current feed value" will differ according to the " Pr.21
control" setting.
4: When the unit is "degree", check is not made during speed control.
5: When the unit is "degree", check is not carried out.

12 - 31

Current feed value during speed

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Precautions during software stroke limit check


(1) A machine OPR must be executed beforehand for the "software stroke limit
function" to function properly.
(2) During interpolation control, a stroke limit check is carried out for the every
current value of both the reference axis and the interpolation axis. Every
axis will not start if an error occurs, even if it only occurs in one axis.
(3) During circular interpolation control, the " Pr.12 Software stroke limit upper
limit value"/" Pr.13 Software stroke limit lower limit value" may be
exceeded.
In this case, a deceleration stop will not be carried out even if the stroke limit
is exceeded. Always install an external limit switch if there is a possibility the
stroke limit will be exceeded.
Example
Axis 1
Deceleration stop not carried out
Axis 1 stroke limit
Arc address ( Da. 7 )
Starting address

End point address ( Da. 6 )


Axis 2

The software stroke limit check is carried out for the following addresses
during circular interpolation control. (Note that " Da. 7 Arc address" is carried
out only for circular interpolation control with sub point designation.
Current value/end point address ( Da. 6 )/arc address ( Da. 7 )

(4) If an error is detected during continuous path control, the axis stops
immediately on completion of execution of the positioning data located right
before the positioning data in error.
Example
If the positioning address of positioning data No. 13 is outside the software stroke limit range,
the operation immediately stops after positioning data No. 12 has been executed.
Positioning data
Immediate stop at
error detection

No.10

No.11

No.12

No.13

No.10
P11
No.11
P11
No.12
P11

Md. 26
Axis operation status

No.13
P11
Controlling position

12 - 32

Error occurring

No.14
P01

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(5) During simultaneous start, a stroke limit check is carried out for the current
values of every axis to be started. Every axis will not start if an error occurs,
even if it only occurs in one axis.

[5] Setting the software stroke limit function


To use the "software stroke limit function", set the required values in the
parameters shown in the following table, and write them to the QD75.
The set details are validated at the rising edge (OFF ON) of the PLC READY
signal (Y0).
Setting
value

Setting item

Factory-set
initial value

Setting details

Pr.12

Software stroke
limit upper limit
value

Set the upper limit value of the moveable range.

2147483647

Pr.13

Software stroke
limit lower limit
value

Set the lower limit value of the moveable range.

2147483648

Pr.14

Software stroke
limit selection

Set whether to use the " Md.20 Current feed value" or 0: Current feed
value
" Md.21 Machine feed value" as the "current value".

Pr.15

Software stroke
limit valid/invalid
setting

Set whether the software stroke limit is validated or


0 : V a l i d invalidated during manual control (JOG operation,
Inching operation, manual pulse generator operation).

0: valid

Refer to Section 5.2 "List of parameters" for setting details.

[6] Invalidating the software stroke limit


To invalidate the software stroke limit, set the following parameters as shown,
and write them to the QD75.
Pr.12

Software stroke limit


upper limit value

Pr.13

Software stroke limit


lower limit value

(For manual operation, set "0: software stroke limit invalid" in the " Pr.15
Software stroke limit valid/invalid setting".)
The set details are validated at the rising edge (OFF ON) of the PLC READY
signal (Y0).
When the unit is "degree", the software stroke limit check is not performed during
speed control (including speed control in speed-position switching control or
position-speed switching control) or during manual control, independently of the
values set in Pr.12 , Pr.13 and Pr.15 .

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 33

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[7] Setting when the control unit is "degree"


Current value address
The " Md.20 Current feed value" address is a ring address between 0 and
359.99999 .
359.99999

359.99999

Fig. 12.16 Current value address when the control unit is "degree".

Setting the software stroke limit


The upper limit value/lower limit value of the software stroke limit is a value
between 0 and 359.99999 .
(1) Setting when the software stroke limit is to be validated.
When the software stroke limit is to be validated, set the upper limit value in a
clockwise direction from the lower limit value.

Lower limit
Set in a clockwise direction

315
Section A

Upper limit
90

Section B

(a) Set the movement range of section A as follows.


Software stroke limit lower limit value ................ 315.00000
Software stroke limit upper limit value................ 90.00000
(b) Set the movement range of section B as follows.
Software stroke limit lower limit value ................ 90.00000
Software stroke limit upper limit value................ 315.00000
Fig. 12.17 Software stroke limit when the control unit is "degree"

12 - 34

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.4.4 Hardware stroke limit function


!

DANGER

When the hardware stroke limit is required to be wired, ensure to wire it in the negative logic using b-contact.
If it is set in positive logic using a-contact, a serious accident may occur.
In the "hardware stroke limit function", limit switches are set at the upper/lower limit of
the physical moveable range, and the control is stopped (by deceleration stop) by the
input of a signal from the limit switch. Damage to the machine can be prevented by
stopping the control before the upper/lower limit of the physical moveable range is
reached.
The details shown below explain about the "hardware stroke limit function".
[1] Control details
[2] Wiring the hardware stroke limit
[3] Precautions during control
[4] When the hardware stroke limit is not used

[1] Control details


The following drawing shows the operation of the hardware stroke limit function.
Lower limit

Upper limit
QD75 control moveable range

Mechanical stopper
Movement direction

Start

Start

Deceleration stop at
lower limit switch detection

Mechanical stopper
Movement direction

Deceleration stop at
upper limit switch detection

Lower limit switch

Upper limit switch

QD75

Servo amplifier

None-stroke limit is input for B type servo amplifier.

Fig. 12.18 Hardware stroke limit function operation

12 - 35

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Wiring the hardware stroke limit


When using the hardware stroke limit function, wire the terminals of the QD75
upper/lower limit stroke limit as shown in the following drawing.
(When " Pr.22 Input signal logic selection" is set to the initial value)
QD75

FLS
RLS

COM
24VDC

Fig. 12.19 Wiring when using the hardware stroke limit

[3] Precautions during control


(1) If the machine is stopped outside the QD75 control range (outside the
upper/lower limit switches), or if stopped by hardware stroke limit detection,
the "OPR control", "major positioning control", and "high-level positioning
control" cannot start. To carry out these types of control again, return the
workpiece to the QD75 control range by a "JOG operation", "inching
operation" or "manual pulse generator operation".
(2) When " Pr.22 Input signal logic selection" is set to the initial value, the
QD75 cannot carry out the positioning control if FLS (limit switch for upper
limit) is separated from COM or RLS (limit switch for lower limit) is separated
from COM (including when wiring is not carried out).

[4] When the hardware stroke limit function is not used


When not using the hardware stroke limit function, wire the terminals of the QD75
upper/lower limit stroke limit as shown in the following drawing.
When the logic of FLS and RLS is set to "positive logic" using " Pr.22 Input
signal logic selection", positioning control can be carried out even if FLS and RLS
are not wired. (For details, refer to Section 13.4 "External I/O signal logic
switching function".)
QD75

FLS
RLS

COM
24VDC

Fig. 12.20 Wiring when not using the hardware stroke limit function
(When " Pr.20 Input signal logic selection" is the initial value)

12 - 36

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.5 Functions to change the control details


Functions to change the control details include the "speed change function", "override
function", "acceleration/deceleration time change function" and "torque change
function". Each function is executed by parameter setting or PLC program creation and
writing.
Both the "speed change function" or "override function" change the speed, but the
differences between the functions are shown below. Use the function that corresponds
to the application.
"Speed change function"
The speed is changed at any time, only in the control being executed.
The new speed is directly set.

POINT
The speed change function is available even during JOG operation.

"Override function"
The speed is changed for all control to be executed. (Note that this excludes
manual pulse generator operation.)
The new speed is set as a percent (%) of the command speed.

POINT
The override function is available even during JOG operation.

12.5.1 Speed change function


The speed control function is used to change the speed during control to a newly
designated speed at any time.
The new speed is directly set in the buffer memory, and the speed is changed by a
speed change command ( Cd.15 Speed change request) or external command signal.
During the machine OPR, a speed change to the creep speed cannot be carried out
after deceleration start because the near point dog ON is detected.
The details shown below explain about the "speed change function".
[1] Control details
[2] Precautions during control
[3] Setting the speed change function from the PLC CPU
[4] Setting the speed change function using an external command signal

12 - 37

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[1] Control details


The following drawing shows the operation during a speed change.
V

Speed changes to V2.


Speed changes to V3.
V1
Operation during
positioning by V1.
V2
V3
t

Md. 40 In speed change processing flag

Fig. 12.21 Speed change operation

[2] Precautions during control


(1) Control is carried out as follows at the speed change during continuous path
control.
a) When no speed designation (current speed) is provided in the next
positioning data:
The next positioning data is controlled at the " Cd.14 New speed
value".
b) When a speed designation is provided in the next positioning data:
The next positioning data is controlled at its command speed
( Da.8 ).
Positioning control
P1

Next control
P2
[a] When no speed designation
(current speed) is provided.
[b] When a speed designation
is provided.

Cd. 14 New speed value


Designated speed in P2
Designated speed in P1
Speed change
command

Fig. 12.22 Speed change during continuous path control


(2) When changing the speed during continuous path control, the speed change
will be ignored if there is not enough distance remaining to carry out the
change.

12 - 38

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(3) When the stop command was given to make a stop after a speed change
that had been made during position control, the restarting speed depends
on the " Cd.14 New speed value".
V
Da. 8 Command speed
Speed change
command

Cd. 14 New speed value

Restarting
Stop command command

Fig. 12.23 Restarting speed after speed change made during position control
(4) When the speed is changed by setting " Cd.14 New speed value" to "0",
the operation is carried out as follows.
A deceleration stop is carried out, and the speed change 0 flag
( Md.31 Status: b10) turns ON.
(During interpolation control, the speed change 0 flag on the reference axis
side turns ON.)
The axis stops, but " Md.26 Axis operation status" does not change, and
the BUSY signal remains ON. (If a stop signal is input, the BUSY signal
will turn OFF, and " Md.26 Axis operation status" will change to
"stopped".)
In this case, setting the " Cd.14 New speed value" to a value besides "0"
will turn OFF the speed change 0 flag ( Md.31 Status: b10), and enable
continued operation.
Positioning start signal

ON

[Y10, Y11, Y12, Y13] OFF


ON
BUSY signal [XC,XD,XE,XF] OFF
0

Cd. 14 New speed value

1000
ON

Cd. 15 Speed change request

OFF

Positioning operation
ON
Speed change 0 flag
Md. 31 status: b10

OFF

Fig. 12.24 Speed change at new speed value "0"

12 - 39

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(5) A warning "Deceleration/stop speed change (warning code: 500)" occurs


and the speed cannot be changed in the following cases.
During deceleration by a stop command
During automatic deceleration during positioning control
(6) A warning "Speed limit value over (warning code: 501)" occurs and the
speed is controlled at the " Pr.8 Speed limit value" when the value set in
" Cd.14 New speed value" is equal to or larger than the " Pr.8 Speed limit
value".
(7) When the speed is changed during interpolation control, the required speed
is set in the reference axis.
(8) When carrying out consecutive speed changes, be sure there is an interval
between the speed changes of 100ms or more.
(If the interval between speed changes is short, the QD75 will not be able to
track, and it may become impossible to carry out commands correctly.)
(9) When a speed change is requested simultaneously for multiple axes, change
the speed in the ascending axis number order.
(10) Speed change cannot be carried out during the machine OPR. A request for
speed change is ignored.
(11) When deceleration is started by the speed change function, the deceleration
start flag does not turn ON.

[3] Setting the speed change function from the PLC CPU
The following shows the data settings and PLC program example for changing
the control speed of axis 1 from the PLC CPU. (In this example, the control
speed is changed to "20.00mm/min".)
(1) Set the following data.
(Use the start time chart shown in section (2) below as a reference, and set
using the PLC program shown in section (3).)
Setting item

Cd.14

New speed value

Cd .15

Speed change
request

Buffer memory address

Setting
value
2000
1

Setting details

Axis Axis Axis Axis


1
2
3
4

Set the new speed.

1514 1614 1714 1814


1515 1615 1715 1815

Set "1: Change the speed".

1516 1616 1716 1816

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 40

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) The following shows the speed change time chart.


V
Dwell time

t
Positioning start signal

[Y10]

PLC READY signal

[Y0]

All axis servo ON

[Y1]

QD75 READY signal

[X0]
[X10]

Start complete signal

[XC]

BUSY signal
Positioning complete signal

[X14]

Error detection signal

[X8]

Md. 40 In speed change


processing flag

Cd. 14 New speed value

0
2000

Cd. 15 Speed change request

Fig. 12.25 Time chart for changing the speed from the PLC CPU
(3) Add the following PLC program to the control program, and write it to the
PLC CPU.
Example

No.14 Speed change program

<Pulsate speed change command>


<Hold speed change command>
<Set speed change value
(20.00mm/min)>
<Set speed change request>
<Write speed change>
<Turn OFF speed change request
memory>

12 - 41

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Setting the speed change function using an external command


signal
The speed can also be changed using an "external command signal".
The following shows the data settings and PLC program example for changing
the control speed of axis 1 using an "external command signal". (In this example,
the control speed is changed to "10000.00mm/min".)
(1) Set the following data to change the speed using an external command
signal.
(Use the start time chart shown in section (2) below as a reference, and set
using the PLC program shown in section (3).)
Buffer memory address

Setting
value

Setting item

Setting details

Axis Axis Axis Axis


1
2
3
4

Pr.42

External command
function selection

Set "1: External speed change request".

Cd.8

External command
valid

Set "1: Validate the external command".

Cd.14 New speed value

62

212

362

512

1505 1605 1705 1805


1514 1614 1714 1814
1515 1615 1715 1815

1000000 Set the new speed.

Refer to section "5.7 List of control data" for details on the setting details.

(2) The following shows the speed change time chart.


V
Dwell time

t
Positioning start signal

[Y10]

PLC READY signal

[Y0]

All axis servo ON

[Y1]

QD75 READY signal

[X0]

Start complete signal

[X10]
[XC]

BUSY signal
Positioning complete signal
Error detection signal

[X14]
[X8]

External command signal


1

Pr. 42 External command function selection


Md.40 In speed change processing flag

Cd. 8 External command valid

Cd. 14 New speed value

0
0

1000000

Fig. 12.26 Time chart for changing the speed using an external command signal

12 - 42

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(3) Add the following PLC program to the control program, and write it to the
PLC CPU.
Example
Write 1000000 to D108 and D109.

External command
valid signal

DTOP H0 K1514 D108 K1

[Speed change processing]


<Write the new speed. >
<Set the external command function

TOP H0 K62

K1

K1

selection to external speed change


request. >

TOP H0 K1505 K1

Input the external command signal.

12 - 43

K1

<Set the external command signal input


to valid.>

(QD75 starts speed change processing.)

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.5.2 Override function


The override function changes the command speed by a designated percentage (1 to
300%) for all control to be executed.
The speed can be changed by setting the percentage (%) by which the speed is
changed in " Cd.13 Positioning operation speed override".
However, when a machine OPR is performed, an override cannot be made after a
deceleration start to the creep speed following the detection of near-point dog ON.
[1] Control details
[2] Precautions during control
[3] Setting the override function

[1] Control details


The following shows that operation of the override function.
1) A value changed by the override function is monitored by " Md.22
Feedrate".
2) If " Cd.13 Positioning operation speed override" is set to 100%, the speed
will not change.
3) If " Cd.13 Positioning operation speed override" is set a value less than
100%, control will be carried out at speed unit "1" at the time " Md.22
Feedrate" becomes a value of "1" or less. (When Md.22 becomes "0", the
warning "Less than minimum speed (warning code: 110)" is generated and
the axis is controlled in the then speed unit of "1".)
4) If there is not enough remaining distance to change the speed when the
speed is changed during the position control of speed-position switching
control or position-speed switching control, the operation will be carried out
at the speed that could be changed.
5) If the speed changed by the "override function" is greater than the " Pr.8
Speed limit value", a warning "Speed limit value over (warning code: 501)"
will occur and the speed will be controlled at the " Pr.8 Speed limit value".
The " Md.39 Speed limit flag" will turn ON.
Da. 8 Command speed

50

Cd. 13 Positioning operation


speed override

100

50

150

100

200

Md. 22 Feedrate

50

25

75

50

75

V
Not affected by the override value
during deceleration

Not enough remaining


distance could be secured,
so operation is carried out
at an increased speed.

Fig. 12.27 Override function operation

12 - 44

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precaution during control


(1) When changing the speed during continuous path control, the speed change
will be ignored if there is not enough distance remaining to carry out the
change.
(2) A warning "Deceleration/stop speed change (warning code: 500)" occurs
and the speed cannot be changed in the following cases.
(The value set in " Cd.13 Positioning operation speed override" is validated
after a deceleration stop.)
During deceleration by a stop command
During automatic deceleration during positioning control
(3) When the speed is changed during interpolation control, the required speed
is set in the reference axis.
(4) When deceleration is started by the override function, the deceleration start
flag does not turn ON.
(5) When carrying out continuously override, be sure there is an interval
between the override execution of 100ms or more.
(If the interval between override is short, the QD75 will not be able to track,
and it may become impossible to carry out commands correctly.)

[3] Setting the override function


The following shows the data settings and PLC program example for setting the
override value of axis 1 to "200%".
(1) Set the following data. (Use the start time chart shown in section (2) below
as a reference, and set using the PLC program shown in section (3).)
Setting item

Setting
value

Positioning
Cd.13 operation speed
override

200

Buffer memory address


Setting details

Set the new speed as a percentage (%).

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 45

Axis Axis Axis Axis


1
2
3
4
1513 1613 1713 1813

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) The following shows a time chart for changing the speed using the override
function.

V
Dwell time

t
Positioning start signal

[Y10]

PLC READY signal

[Y0]

All axis servo ON

[Y1]

QD75 READY signal

[X0]

Start complete signal

[X10]
[XC]

BUSY signal

Positioning complete signal [X14]


Error detection signal

[X8]
Cd. 13 Positioning operation
speed override

200

Fig. 12.28 Time chart for changing the speed using the override function
(3) Add the following PLC program to the control program, and write it to the
PLC CPU.
Example

No.15 Override program

<Pulsate override command>


<Set override value (200%)>
<Write override value>

12 - 46

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.5.3 Acceleration/deceleration time change function


The "acceleration/deceleration time change function" is used to change the
acceleration/deceleration time during a speed change to a random value when
carrying out the speed change indicated in Section 12.5.1 "Speed change function".
In a normal speed change (when the acceleration/deceleration time is not changed),
the acceleration/deceleration time previously set in the parameters ( Pr.9 , Pr.10 ,
and Pr.25 to Pr.30 values) is set in the positioning parameter data items Da.3
and Da.4 , and control is carried out with that acceleration/deceleration time.
However, by setting the new acceleration/deceleration time ( Cd.10 , Cd.11 ) in the
control data, and issuing an acceleration/deceleration time change enable command
( Cd.12 Acceleration/deceleration time change during speed change, enable/disable
selection) to change the speed when the acceleration/deceleration time change is
enabled, the speed will be changed with the new acceleration/deceleration time
( Cd.10 , Cd.11 ).
The details shown below explain about the "acceleration/deceleration time change
function".
[1] Control details
[2] Precautions during control
[3] Setting the acceleration/deceleration time change function

[1] Control details


The following drawing shows the operation during an acceleration/deceleration
time change.
[For an acceleration/deceleration time change disable setting]
V
Operation with the acceleration/deceleration
time set in Da. 3 and Da. 4 .
Cd.15 Speed
change request

Cd.12 Acceleration/deceleration
time change during
speed change, enable/
disable selection

Disabled

[For an acceleration/deceleration time change enable setting]


V
Operation with the acceleration/deceleration
time ( Cd. 10 and Cd. 11 ) set in the buffer memory.
Cd.15 Speed
change request

t
Cd.12 Acceleration/deceleration
time change during
speed change, enable/
disable selection

Disabled

Enabled

Fig. 12.29 Operation during an acceleration/deceleration time change


12 - 47

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) When "0" is set in " Cd.10 New acceleration time value" and " Cd.11 New
deceleration time value", the acceleration/deceleration time will not be
changed even if the speed is changed. In this case, the operation will be
controlled at the acceleration/deceleration time previously set in the
parameters.
(2) The "new acceleration/deceleration time" is valid during execution of the
positioning data for which the speed was changed. In continuous positioning
control and continuous path control, the speed is changed and control is
carried out with the previously set acceleration/deceleration time at the
changeover to the next positioning data, even if the
acceleration/deceleration time is changed to the "new
acceleration/deceleration time ( Cd.10 , Cd.11 )".
(3) Even if the acceleration/deceleration time change is set to disable after the
"new acceleration/deceleration time" is validated, the positioning data for
which the "new acceleration/deceleration time" was validated will continue to
be controlled with that value. (The next positioning data will be controlled
with the previously set acceleration/deceleration time.)
Example

Speed change

V
Speed change

Positioning start

New acceleration/deceleration
time ( Cd. 10 , Cd. 11 )

Cd.12 Acceleration/deceleration time


change during speed change,
enable/disable selection

Disabled

Enabled

12 - 48

Disabled

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(4) If the "new acceleration/deceleration time" is set to "0" and the speed is
changed after the "new acceleration/deceleration time" is validated, the
operation will be controlled with the previous "new acceleration/deceleration
time".
Example
New acceleration/deceleration
time ( Cd. 10 , Cd. 11 )
Speed change

V
Speed change
Speed change

Controlled with the acceleration/


deceleration time in the parameter.

Cd.12 Acceleration/deceleration time


change during speed change,
enable/disable selection

Disabled

Enabled

Cd.10 New acceleration time value

1000

Cd.11 New deceleration time value

(5) The acceleration/deceleration time change function is disabled for JOG


operation and inching operation.

POINT
If the speed is changed when an acceleration/deceleration change is enabled, the
"new acceleration/deceleration time" will become the acceleration/deceleration time
of the positioning data being executed. The "new acceleration/deceleration time"
remains valid until the changeover to the next positioning data. (The automatic
deceleration processing at the completion of the positioning will also be controlled
by the "new acceleration/deceleration time".)

[3] Setting the acceleration/deceleration time change function


To use the "acceleration/deceleration time change function", write the data
shown in the following table to the QD75 using the PLC program.
The set details are validated when a speed change is executed after the details
are written to the QD75.
Setting item
Cd.10
Cd.11

Cd.12

New acceleration
time value
New deceleration
time value
Acceleration/
deceleration time
change during
speed change,
enable/disable
selection

Setting
value

Setting details
Set the new acceleration time.
Set the new deceleration time.

Set "1: Acceleration/deceleration time change


enable".

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 49

Buffer memory address


Axis Axis Axis Axis
1
2
3
4
1508 1608 1708 1808
1509 1609 1709 1809
1510 1610 1710 1810
1511 1611 1711 1811

1512 1612 1712 1812

12 CONTROL SUB FUNCTIONS

MELSEC-Q

Example
No.16 Acceleration/deceleration time change program

<Pulsate acceleration/deceleration time change


command>
<Set 2000ms for acceleration time>
<Set 0 (not change) for deceleration time>
<Write acceleration/deceleration time>
<Write acceleration/deceleration time change
enable>
<Write acceleration/deceleration time change
disable>

12 - 50

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.5.4 Torque change function


The "torque change function" is used to change the torque limit value during torque
limiting.
The torque limit value during torque limiting is normally the value set in the " Pr.17
Torque limit setting value" or " Cd.101 Torque output setting value" that was
previously set in the parameters. However, by setting the new torque limit value in the
axis control data " Cd.22 New torque value", and writing it to the QD75, the torque
generated by the servomotor during control can be limited with the new torque value.
(The " Cd.22 New torque value" is validated when written to the QD75.)
The details shown below explain about the "torque change function".
[1] Control details
[2] Precautions during control
[3] Setting the torque change function start signal

12 - 51

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[1] Control details


The torque value of the axis control data can be changed at all times. The torque
can be limited with a new torque value from the time the new torque value has
been written to the QD75. (a torque change is made only during operation.)
(Note that the delay time until a torque control is executed is max. 7.1ms after
torque change value was written.)
The toque limiting is not carried out from the time the power supply is turned ON
to the time the PLC READY signal (Y0) is turned ON.
The torque setting range is from 0 to " Pr.17 Torque limit setting value".
When the new torque value is 0, a torque change is considered not to be carried
out.
The torque change range is 1 to " Pr.17 Torque limit setting value".
The following drawing shows the torque change operation.

Each operations
PLC READY signal (Y0)
All axis servo ON (Y1)
Start signal (Y10)
1
Pr.17

Torque limit setting


value (26)

1
250

300
2

Cd.101

Torque output setting


value (1552)

100
3

Cd.22

New toruque value


(1525)

Md.35

Torque limit stored


value (826)

300

4
200

300

4
5
0

200

4
6
350

150
3
0

4
75

100

75

4
230

230

150

1: The torque limit setting value or torque output setting value becomes effective at the PLC READY signal (Y0) rising edge
(however, after the servo turned ON.)
If the torque output setting value is "0" or larger than the torque limit setting value, the torque limit setting value will be its value.:
2: The torque limit setting value or torque output setting value becomes effective at the start signal (Y10) rising edge.
If the torque output setting value is "0" or larger than the torque limit setting value, the torque limit setting value, the torque limit setting
value will be its value.
3: The torque change value is cleared to "0" at the start signal (Y10) rising edge.
4: The torque limit value is changed by the torque changed value.
5: When the new torque value is 0, a torque change is considered not to be carried out.
6: When the change value is exceeds the torque limit value, a torque chang is considered not to be carried out.

Fig. 12.30 Torque change operation

12 - 52

150

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) If a value besides "0" is set in the " Cd.22 New torque value", the torque
generated by the servomotor will be limited by that value. To limit the torque
with the value set in " Pr.17 Torque limit setting value" or " Cd.101 Torque
output setting value", set the " Cd.22 New torque value" to "0".
(2) The " Cd.22 New torque value" is validated when written to the QD75.
(Note that it is not validated from the time the power supply is turned ON to
the time the PLC READY signal (Y0) is turned ON.)
(3) If the setting value is outside the setting range, an axis warning "Outside
new torque value range" (warning code: 113) will occur and the torque will
not be changed.
(4) If the time to hold the new torque value is not more than 100ms, a torque
change may not be executed.

[3] Setting the torque change function start signal


To use the "torque change function", write the data shown in the following table
to the QD75 using the PLC program.
The set details are validated when written to the QD75.
Setting item
Cd.22

New torque value

Buffer memory address

Setting
value

Setting details
Set the new torque limit value.

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 53

Axis Axis Axis Axis


1
2
3
4
1525 1625 1725 1825

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.6 Absolute position system


The QD75 can construct an absolute position system by installing the absolute position
system and connecting it through SSCNET.
The following describes precautions when constructing the absolute position system.
Battery
Servomotor

M
PLC
CPU

Position command
Control command
Servo parameter

Monitor data

QD75

OPR
address

Position command
Control command
Servo parameter

Servo amplifier

Back-up

PLG

Monitor data

Absolute position detector

Return of the present value

Fig. 12.31 Configuration of absolute position system

[1] Setting for absolute positions


When constructing an absolute position system, use a servomotor with absolute
position detector.
It is also necessary to install a battery for retaining the location of the OPR in the
servo amplifier. When an absolute position detector is installed, select "absolute
value detector available" in the amplifier setting for the servo basic parameters.
Axis No.

Axis 1

Axis 2

Axis 3

Axis 4

Buffer memory

30101

30201

30301

30401

12 - 54

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] OPR
The absolute position system can establish the location of the OPR, using "Data
set method", "Near-point dog" and "Count method" OPR method.
In the "Data set method" OPR method, the location to which the location of the
OPR position is moved by manual operation (JOG operation/manual pulse
generator operation) is treated as the OPR position.
Movement range for the machine
Moved to this position by
manual operation.
The stop position during
OPR execution is stored as the OPR position.
Cd.3 Positioning
start No.

9001 (OPR destignation)

Positioning start
(Y10 to Y13)

Fig. 12.32 Operation of the OPR execution

POINT
The OPR must be made after the servomotor has been rotated more than one
revolution using JOG or positioning operation. If OPR is not rotated more than one
revolution, error [210] (Home position return (OPR) restart zero point not passed)
occurs.
When " Pr.133 OPR set condition selection" of the MR-J2S-B or MR-J2M-B is set
"1", OPR can be carried out even if the servomotor are not routed more than one
revolution. (The "OP address" is the current value at the power supply is turned
ON.)

12 - 55

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7 Other functions


Other functions include the "step function", "skip function", "M code output function",
"teaching function", "target position change function", "command in-position function",
"acceleration/deceleration processing function", "pre-reading start function", "
deceleration start flag function" and "stop command processing for deceleration stop
function" and "follow up processing function". Each function is executed by parameter
setting or PLC program creation and writing.

12.7.1 Step function


The "step function" is used to confirm each operation of the positioning control one by
one.
It is used in debugging work for major positioning control, etc.
A positioning operation in which a "step function" is used is called a "step operation".
In step operations, the timing for stopping the control can be set. (This is called the
"step mode".) Control stopped by a step operation can be continued by setting "step
continue" (to continue the control)" or restarted by setting "restart" in the "step start
information".
The details shown below explain about the "step function".
[1] Relation between the step function and various controls
[2] Step mode
[3] Step start information
[4] Using the step operation
[5] Control details
[6] Precautions during control
[7] Step function settings

[1] Relation between the step function and various controls


The following table shows the relation between the "step function" and various
controls.
OPR control

Major
positioning
control

Manual
control

Control type
Machine OPR control
Fast OPR control
1-axis linear control
2 to 4-axes linear interpolation control
Position 1-axis fixed-feed control
control 2 to 4- axes fixed-feed control
(interpolation)
2-axis circular interpolation control
1 to 4- axes Speed control
Speed-position switching control
Position-speed switching control
Current value changing
Other
control JUMP instruction, NOP instruction,
LOOP to LEND
JOG operation, Inching operation
Manual pulse generator operation

: Set when required.

: Setting not possible

12 - 56

Step function

Step applicability
Step operation not possible

Step operation possible

Step operation not possible


Step operation possible
Step operation not possible
Step operation not possible

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Step mode


In step operations, the timing for stopping the control can be set. This is called
the "step mode". (The "step mode" is set in the control data " Cd.34 Step
mode".)
The following shows the two types of "step mode" functions.

(1) Deceleration unit step


The operation stops at positioning data requiring automatic deceleration. (A
normal operation will be carried out until the positioning data requiring
automatic deceleration is found. Once found, that positioning data will be
executed, and the operation will then automatically decelerate and stop.)

(2) Data No. unit step


The operation automatically decelerates and stops for each positioning
data. (Even in continuous path control, an automatic deceleration and stop
will be forcibly carried out.)

[3] Step start information


Control stopped by a step operation can be continued by setting "step continue"
(to continue the control) in the "step start information". (The "step start
information" is set in the control data " Cd.36 Step start information".)
The following table shows the results of starts using the "step start information"
during step operation.
Stop status in the step
operation
1 step of positioning
stopped normally

Md.26 Axis operation

Cd.36 Step start

status
Step standing by

Step start results

information
1: Step continue

The next positioning data is executed.

The warnings "Step not possible (warning code: 511)" will occur if the " Md.26
Axis operation status" is as shown below or the step valid flag is OFF when step
start information is set.
Md.26 Axis operation status

Standing by
Stopped
In interpolation
In JOG operation
In manual pulse generator operation
Analyzing
Waiting for special start
In OPR
In position control
In speed control
In speed control of speed-position switching control
In position control of speed-position switching control
In speed control of position-speed switching control
In position control of position-speed switching control

12 - 57

Step start results

Step not continued by warning

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Using the step operation


The following shows the procedure for checking positioning data using the step
operation.

(1) Turn ON the step valid flag before starting the positioning data.
(Write "1" (carry out step operation) in " Cd.35 Step valid flag".)

(2) Set the step mode before starting the positioning data.
(Set in " Cd.34 Step mode".)

(3) Turn ON the positioning start signal, and check that the
positioning control starts normally.
(4) The control will stop for the following reasons.
a) One step of positioning stopped normally. Go to step (6).
b) Control stopped by a stop signal.
Take appropriate measures, go to
step (5).
c) An error occurred and the control stopped.
Take appropriate
measures, go to step (3).

(5) Write "1" (restart) to " Cd.6 Restart command", and check that
the positioning data where the control stopped operates
normally. Go to step (4).
(6) Write "1" (step continue) to " Cd.36 Step start information", and
check that the next positioning data operates normally.
a) One step of positioning stopped normally. Go to step (6).
b) Control stopped by a stop signal. Take appropriate measures, go to
step (5).
c) An error occurred and the control stopped. Take appropriate
measures, go to step (3).
d) All positioning data operated normally. Go to step (7).

(7) Turn OFF the step valid flag, and quit the "step function".
(Write "0" (do not carry out step operation) in " Cd.35 Step valid flag".)

12 - 58

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[5] Control details


(1) The following drawing shows a step operation during a "deceleration unit
step".
ON
Cd. 35 Step valid flag

OFF
ON

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]

ON

OFF
BUSY signal
[XC, XD, XE, XF]

ON

Positioning complete signal OFF


[X14, X15, X16, X17] V
Positioning
t
Positioning data No.

No.10

No.11

11

01

Da. 1 Operation pattern

No positioning data No. unit, so operation pattern


becomes one step of unit for carrying out automatic
deceleration.

Fig. 12.33 Operation during step execution by deceleration unit step


(2) The following drawing shows a step operation during a "data No. unit step".
Cd. 35 Step valid flag

ON
OFF
ON

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]
BUSY signal
OFF
[XC, XD, XE, XF]
Positioning complete signal
[X14, X15, X16, X17]

ON
ON

OFF
V

Positioning
t
Cd. 36 Step start information
Positioning data No.
Da. 1 Operation pattern

00H

00H

01H

No.10

No.11

11

01

Operation pattern becomes one step of positioning data No. unit,


regardless of continuous path control (11).

Fig. 12.34 Operation during step execution positioning data No. unit step

12 - 59

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[6] Precautions during control


(1) When step operation is carried out using interpolation control positioning
data, the step function settings are carried out for the reference axis.
(2) When the step valid flag is ON, the step operation will start from the
beginning if the positioning start signal is turned ON while " Md.26 Axis
operation status" is "step standing by". (The step operation will be carried
out from the positioning data set in " Cd.3 Positioning start No.".)

[7] Step function settings


To use the "step function", write the data shown in the following table to the
QD75 using the PLC program. Refer to section [4] "Using the step operation" for
the timing of the settings.
The set details are validated when written to the QD75.
Setting item

Cd.34

Step mode

Cd.35

Step valid flag

Cd.36

Step start
information

Buffer memory address

Setting
value

Setting details

Axis Axis Axis Axis


1
2
3
4

Set "0: Deceleration unit step" or "1: Data No.


unit step".

1544 1644 1744 1844

Set "1: Carry out step operation".

1545 1645 1745 1845

Set "1: Step continue", depending on the stop


status.

1546 1646 1746 1846

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 60

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.2 Skip function


The "skip function" is used to stop (deceleration stop) the control of the positioning
data being executed at the time of the skip signal input, and execute the next
positioning data.
A skip is executed by a skip command ( Cd.37 Skip command) or external command
signal.
The "skip function" can be used during control in which positioning data is used.
The details shown below explain about the "skip function".
[1] Control details
[2] Precautions during control
[3] Setting the skip function from the PLC CPU
[4] Setting the skip function using an external command signal

[1] Control details


The following drawing shows the skip function operation.
ON
Positioning start signal
OFF
[Y10, Y11, Y12, Y13]
BUSYsignal
OFF
[XC, XD, XE, XF]

ON
ON

Positioning complete signal OFF


[X14, X15, X16, X17] V
Positioning

t
Deceleration by
skip signal

Skip signal

ON

Start of the
next positioning

OFF

Fig. 12.35 Operation when a skip signal is input during positioning control

[2] Precautions during control


(1) If the skip signal is turned ON at the last of an operation, a deceleration stop
will occur and the operation will be terminated.
(2) When a control is skipped (when the skip signal is turned ON during a
control), the positioning complete signals (X14, X15, X16, X17) will not turn
ON.
(3) When the skip signal is turned ON during the dwell time, the remaining dwell
time will be ignored, and the next positioning data will be executed.
(4) When a control is skipped during interpolation control, the reference axis
skip signal is turned ON. When the reference axis skip signal is turned ON,
a deceleration stop will be carried out for every axis, and the next reference
axis positioning data will be executed.
(5) The M code ON signals (X4, X5, X6, X7) will not turn ON when the M code
output is set to the AFTER mode (when "1: AFTER mode" is set in " Pr.18
M code ON signal output timing").
(In this case, the M code will not be stored in " Md.25 Valid M code".)
(6) The skip cannot be carried out by the speed-position and position-speed
switching control. It is processed in the same manner as in the speed
control.
12 - 61

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[3] Setting the skip function from the PLC CPU


The following shows the settings and PLC program example for skipping the
control being executed in axis 1 with a command from the PLC CPU.
(1) Set the following data.
(The setting is carried out using the PLC program shown below in section
(2)).

Cd.37

Buffer memory address

Setting
value

Setting item

Skip command

Setting details

Set "1: Skip request".

Axis Axis Axis Axis


1
2
3
4
1547 1647 1747 1847

Refer to Section "5.7 List of control data" for details on the setting details.

(2) Add the following PLC program to the control program, and write it to the
PLC CPU.
1) When the "skip command" is input, the value "1" (skip request) set in
" Cd.37 Skip command" is written to the QD75 buffer memory (1547).
Example
No.19 Skip program

<Pulsate skip command>


<Save skip command ON>
<Write skip command>
<Turn OFF skip command
memory>

12 - 62

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Setting the skip function using an external command signal


The skip function can also be executed using an "external command signal".
The following shows the settings and PLC program example for skipping the
control being executed in axis 1 using an "external command signal".
(1) Set the following data to execute the skip function using an external
command signal.
(The setting is carried out using the PLC program shown below in section
(2)).
Buffer memory address

Setting
value

Setting item

Setting details

Axis Axis Axis Axis


1
2
3
4

Pr.42

External
command function
selection

Set "3: Skip request".

Cd.8

External
command valid

Set "1: Validate external command".

62

212

362

512

1505 1605 1705 1805

Refer to Section 5.7 "List of control data" for details on the setting details.

(2) Add the following PLC program to the control program, and write it to the
PLC CPU.
Example
Skip function
selection command

TOP H0

K62

K3

K1

<Select skip request>

K1

<Set external command valid>

Skip request

TOP H0

K1505 K1

External command valid

Input external command signal

12 - 63

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.3 M code output function


The "M code output function" is used to command sub work (clamping, drill rotation,
tool replacement, etc.) related to the positioning data being executed.
When the M code ON signal (X4, X5, X6, X7) is turned ON during positioning
execution, a No. called the M code is stored in " Md.25 Valid M code".
These " Md.25 Valid M code" are read from the PLC CPU, and used to command
auxiliary work. M codes can be set for each positioning data. (Set in setting item
" Da.10 M code" of the positioning data.)
The timing for outputting (storing) the M codes can also be set in the "M code output
function".
The details shown below explain about the "M code output function".
[1] M code ON signal output timing
[2] M code OFF request
[3] Precautions during control
[4] Setting the M code output function
[5] Reading M codes

[1] M code ON signal output timing


The timing for outputting (storing) the M codes can be set in the "M code output
function". (The M code is stored in " Md.25 Valid M code" when the M code ON
signal is turned ON.)
The following shows the two types of timing for outputting M codes: the "WITH
mode" and the "AFTER mode".

(1) WITH mode


The M code ON signal (X4, X5, X6, X7) is turned ON at the positioning
start, and the M code is stored in " Md.25 Valid M code".

ON
Positioning start signal
OFF
[Y10, Y11, Y12, Y13]

ON

BUSY signal [XC, XD, XE, XF] OFF


ON
M code ON signal
OFF
[X4, X5, X6, X7]
Cd. 7 M code OFF request

Md. 25 Valid M code

0 1 0

1 0

m2

m1
V

Dwell time

Positioning
t
Da. 1 Operation pattern

01

00

m1 and m2 indicate set M codes.

Fig. 12.36 M code ON/OFF timing (WITH mode)

12 - 64

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) AFTER mode


The M code ON signal (X4, X5, X6, X7) is turned ON at the positioning
completion, and the M code is stored in " Md.25 Valid M code".

ON

Positioning start signal


OFF
[Y10, Y11, Y12, Y13]
ON
BUSY signal [XC, XD, XE, XF] OFF
ON

M code ON signal
OFF
[X4, X5, X6, X7]
Cd. 7 M code OFF request

1 0

Md. 25 Valid M code

m2

m1

Positioning
t

Da. 1 Operation pattern

01

00

m1 and m2 indicate set M codes.

Fig. 12.37 M code ON/OFF timing (AFTER mode)

[2] M code OFF request


When the M code ON signal (X4, X5, X6, X7) is ON, it must be turned OFF by
the PLC program.
To turn OFF the M code ON signal, set "1" (turn OFF the M code signal) in
" Cd.7 M code OFF request".
Setting item

Cd.7

Buffer memory address

Setting
value

M code OFF
request

Setting details

Axis Axis Axis Axis


1
2
3
4

Set "1: Turn OFF the M code ON signal".

1504 1604 1704 1804

Refer to Section 5.7 "List of control data" for details on the setting details.

The next positioning data will be processed as follows if the M code ON signal is
not turned OFF. (The processing differs according to the Da.1 Operation
pattern.)
Da.1 Operation pattern
00

Independent positioning control


(Positioning control)

01

Continuous positioning control

11

Continuous path control

Processing
The next positioning data will not be executed until the M code ON
signal is turned OFF.
The next positioning data will be executed, but a warning "M code
ON signal ON start" (warning code: 503) will occur.

12 - 65

12 CONTROL SUB FUNCTIONS

MELSEC-Q

ON
Positioning start signal
OFF
[Y10, Y11, Y12, Y13]
BUSY signal

ON

[XC, XD, XE, XF] OFF

M code ON signal
OFF
[X4, X5, X6, X7]

ON

Cd. 7 M code OFF request

0 1 0

Md. 25 Valid M code

1 0
m2

m1

m3

Positioning
t
Da. 1 Operation pattern

11

m1 and m3 indicate set M codes.

11

00
Warning occurs at this timing.

Fig. 12.38 Warning due to an M code ON signal during continuous path control

POINT
If the M code output function is not required, set a "0" in setting item " Da.10 M
code" of the positioning data.

[3] Precautions during control


(1) During interpolation control, the reference axis M code ON signal is turned
ON.
(2) The M code ON signal will not turn ON if "0" is set in " Da.10 M code". (The
M code will not be output, and the previously output value will be held in
" Md.25 Valid M code".)
(3) If the M code ON signal is ON at the positioning start, an error "M code
signal ON at positioning start (error code: 536)" will occur, and the
positioning will not start.
(4) If the PLC READY signal (Y0) is turned OFF, the M code ON signal will turn
OFF and "0" will be stored in " Md.25 Valid M code".
(5) If the positioning operation time is short during continuous path control, there
will not be enough time to turn OFF the M code ON signal, and a warning "M
code signal ON (error code: 503)" may occur. In this case, set a "0" in the
" Da.10 M code" of that section's positioning data.
(6) In the AFTER mode during speed control, the M code is not output and the
M code ON signal does not turn ON.
(7) If current value changing where "9003" has been set to " Cd.3 Positioning
start No." is performed, the M code output function is made invalid.

12 - 66

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Setting the M code output function


The following shows the settings to use the "M code output function".
(1) Set the M code No. in the positioning data " Da.10 M code".
(2) Set the timing to output the M code ON signal (X4, X5, X6, X7).
Set the required value in the following parameter, and write it to the QD75.
The set details are validated at the rising edge (OFF ON) of the PLC READY
signal (Y0).

Pr.18

Buffer memory address

Setting
value

Setting item

Setting details

Axis Axis Axis Axis


1
2
3
4

Set the timing to output the M code ON signal.


0: WITH mode
1: AFTER mode

M code ON signal
output timing

27

177

327

477

Refer to Section 5.2 "List of parameters" for setting details.

[5] Reading M codes


"M codes" are stored in the following buffer memory when the M code ON signal
turns ON.

Md.25

Buffer memory address

Monitor
value

Monitor item

Valid M code

Storage details

Axis Axis Axis Axis


1
2
3
4

The M code No. ( Da.10 M code) set in the


positioning data is stored.

808

908 1008 1108

Refer to Section 5.6 "List of monitor data" for information on the storage details.

The following shows a PLC program example for reading the " Md.25 Valid M
code" to the PLC CPU data register (D110). (The read value is used to command
the sub work.)
Read M codes not as "rising edge commands", but as "ON execution
commands".
Example

M code ON signal
FROM

H0

K808

D110

ON execution command

D110: valid M codes

12 - 67

K1

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.4 Teaching function


The "teaching function" is used to set addresses aligned using the manual control
(JOG operation, inching operation manual pulse generator operation) in the positioning
data addresses (" Da.6 Positioning address/movement amount", " Da.7 Arc
address").
The details shown below explain about the "teaching function".
[1] Control details
[2] Precautions during control
[3] Data used in teaching
[4] Teaching procedure
[5] Teaching program example

[1] Control details


(1) Teaching timing
Teaching is executed using the PLC program when the BUSY signal (XC,
XD, XE, XF) is OFF. (During manual control, teaching can be carried out as
long as the axis is not BUSY, even when an error or warning has occurred.)

(2) Addresses for which teaching is possible


The addresses for which teaching is possible are "current feed values"
( Md.20 Current feed value) having the OP as a reference. The settings of
the "movement amount" used in incremental system positioning cannot be
used. In the teaching function, these "current feed values" are set in the
" Da.6 Positioning address/movement amount" or " Da.7 Arc address".
Positioning data
Positions aligned by manual
control
"Current feed value" A

Da.6 Positioning address/movement


amount

"Current feed value" B

Da.7 Arc address

(3) Dedicated instructions "TEACH 1, TEACH 2, TEACH 3,


TEACH 4, PFWRT"
When the dedicated instructions "TEACH 1, TEACH 2, TEACH 3, TEACH
4, PFWRT" are used to execute the teaching function, the programming
becomes easier. Refer to Chapter 14 "Dedicated instructions" for details.

12 - 68

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) Before teaching, a "machine OPR" must be carried out to establish the OP.
(When a current value changing, etc., is carried out, " Md.20 Current feed
value" may not show absolute addresses having the OP as a reference.)
(2) Teaching cannot be carried out for positions to which movement cannot be
executed by manual control (positions to which the workpiece cannot
physically move). (During center point designation circular interpolation
control, etc., teaching of " Da.7 Arc address" cannot be carried out if the
center point of the arc is not within the moveable range of the workpiece.)
(3) Writing to the flash ROM can be executed up to 100,000 times.
If writing to the flash ROM exceeds 100,000 times, the writing may become
impossible (assured value is up to 100,000 times).
If an error (error code: 805) occurs when writing to the flash ROM has been
completed, check whether or not the program is created so as to write
continuously to the flash ROM.

[3] Data used in teaching


The following control data is used in teaching.
Setting item

Cd.1

Cd.38

Flash ROM write


request

Teaching data
selection

Buffer memory address

Setting
value
1

Setting details
Write the set details to the flash ROM (backup
the changed data).

Axis Axis Axis Axis


1
2
3
4
1900

Sets to which "current feed value" is written.


0: Written to " Da.6 Positioning address/
movement amount".

1548 1648 1748 1848

1: Written to " Da.7 Arc address".

Cd.39

Teaching
positioning data
No.

Designates the data to be taught.


(Teaching is carried out when the setting value
1549 1649 1749 1849
is 1 to 600.)
When teaching has been completed, the QD75
is zero cleared in the initial stage.

Refer to Section 5.7 "List of control data" for details on the setting details.

12 - 69

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[4] Teaching procedure


The following shows the procedure for a teaching operation.
(Interpolation operation with axis 1 as a reference)
(1) When teaching to the " Da.6 Positioning address/movement amount"
Start

Carry out a machine OPR.

Move the workpiece to the target position

Using a JOG operation, inching operation, or manual pulse generator.

using a manual operation.

Set the positioning data No. for


which the teaching will be carried out.

Set the current feed value in


the positioning address by teaching
data selection.

NO

Set the positioning data No. in the buffer memory address [1549].

Set 0 in the buffer memory address [1548].

End teaching?

YES

Turn OFF the PLC READY


signal [Y0].

Carry out a writing request to


the flash ROM.

Confirm the completion of the writing.

Set 1 in the buffer memory address [1900].

Confirm that the buffer memory address [1900] has become 0.

End

12 - 70

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) When teaching to the " Da.7 Arc address", then teaching to the " Da.6
Positioning address/movement amount"
Start

Carry out a machine OPR.

Move the workpiece to the circular


interpolation sub point using a
manual operation.

Set the positioning data No. for


which the teaching will be carried out.

Set the positioning data No. in the buffer memory address [1549].

Set the current feed value in the


arc sub point by teaching
data selection.

Set 1 in the buffer memory address [1548].

Move the workpiece to the circular


interpolation end point position
using a manual operation.

Using a JOG operation, inching operation, or manual pulse generator.

Set the current feed value in the


positioning address by teaching
data selection.

NO

Using a JOG operation, inching operation, or manual pulse generator.

Set 0 in the buffer memory address [1548].

End teaching?

YES
Turn OFF the PLC READY
signal [Y0].

Carry out a writing request to


the flash ROM.

Set 1 in the buffer memory address [1900].

Confirm the completion of the writing.

Confirm that the buffer memory address [1900] has become 0.

End

12 - 71

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[5] Teaching program example


The following shows a PLC program example for setting (writing) the positioning
data obtained with the teaching function to the QD75.

(1) Setting conditions

When setting the current feed value as the positioning address, write it
when the BUSY signal is OFF.

(2) Program example

The following example shows a program to carry out the teaching of axis
1 by the dedicated instruction "TEACH 1".
1) Move the workpiece to the target position using a JOG operation (or
an inching operation, a manual pulse generator operation).

Example
V
Target position
t

Forward run JOG start signal

[Y8]

PLC READY signal

[Y0]

All axis servo ON

[Y1]

QD75 READY signal

[X0]

BUSY signal

[XC]

Error detection signal

[X8]

Md.20 Current feed value

n1

nx

12 - 72

n2

12 CONTROL SUB FUNCTIONS

2)

MELSEC-Q
Carry out the teaching operation with the following program.

Example
No.20 Teaching program
Position to the target position with manual operation.

<Pulsate teaching command>


<Hold teaching command>
<Set teaching data>
<Set positioning data No.>
<Execute teaching>
<Turn OFF teaching command
memory>

POINT
(1) Confirm the teaching function and teaching procedure before setting the positioning data.
(2) The positioning addresses that are written are absolute address (ABS) values.
(3) If the positioning operation is correctly completed with the written positioning data, it is
recommended that the positioning data be registered in the QD75 flash ROM.

12 - 73

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.5 Target position change function


The "target position change function" is a function to change a target position to a
newly designated target position at any timing during the position control (1-axis linear
control). A command speed can also be changed simultaneously.
The target position and command speed changed are set directly in the buffer
memory, and the target position change is executed by " Cd.29 Target position
change request flag".
The following shows the details of the "target position change function".
[1] Details of control
[2] Precaution during operation
[3] Method of setting target position change function from PLC CPU

[1] Details of control


The following charts show the details of control of the target position change
function.
(a) When the address after change is positioned away from the start point more than the positioning address:
V

t
Target position change request

Positioning address

Address after change

(b) When the speed is changed simultaneously with changing the address:
Speed after
change
V
Speed before
change

t
Target position change request

Positiioning address

Address after change

(c) When the direction of the operation is changed:


V

Address after
change
t
Positioning address

Target position change


request

Fig. 12.39 Target position change operation


12 - 74

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during operation


(1) If the positioning movement direction from the stop position to a new target
position is reversed, stop the operation once and then position to the new
target position. (Refer to Fig. 12.39 (c).)
(2) If a command speed exceeding the speed limit value is set to change the
command speed, a warning will be given, and the new command speed will
be the speed limit value (warning code: 501).
Also, if the command speed change disables the remaining distance to the
target value from being assured, a warning will be given (warning code: 509).
(3) During interpolation control, a target position change request given is ignored
and a warning (warning code: 518) occurs if a new target position value
(address) is outside the software stroke limit range, if the axis is decelerating
to a stop, or if the operation pattern is continuous path control.
(4) When a command speed is changed, the current speed is also changed.
When the next positioning speed uses the current speed in the continuous
positioning, the next positioning operation is carried out at the new speed
value. When the speed is set with the next positioning data, that speed
becomes the current speed and the operation is carried out at the current
speed.
(5) When a target position change request is given during automatic deceleration
in position control, positioning control to a new position is exercised after the
axis has stopped once if the moving direction is reversed. If the moving
direction is not reversed, the axis is accelerated to the command speed again
and positioned to the new position.
(6) If the constant speed status is regained or the output is reversed by a target
position change made while " Md.48 Deceleration start flag" is ON, the
deceleration start flag remains ON. (For details, refer to Section 12.7.9.)

POINT
When carrying out the target position change continuously, take an interval of 100 ms or longer between the
times of the target position changes. Also, take an interval of 100 ms or longer when the speed change is
carried out after changing the target position or the target position change is carried out after the speed
change.

12 - 75

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[3] Method of setting target position change function from PLC CPU
The following table and chart show the example of a data setting and PLC
program used to change the target position of the axis 1 by the command from
the PLC CPU, respectively. (example in which the target position value and
command speed are changed to a new target position of "300.0 m" and a new
command speed of "10000.00 mm/min".)
(1) The following data is set.
(Referring to the starting time chart shown in item (2) below, carry out the
setting with the PLC program shown in item (3).)
Buffer memory address

Setting
value

Setting item

Setting details

Axis Axis Axis Axis


1
2
3
4

Cd.27

Target position
Value (new address)

Cd.28

Target position
1000000 Set the new speed.
value (new speed)

1536 1636 1736 1836


1537 1637 1737 1837

Cd.29

Target position
change request
flag

1538 1638 1738 1838

3000

1534 1634 1734 1834


1535 1635 1735 1835

Set the new address.

Set "1: Carry out speed change".

Refer to Section 5.7 "List of control data" for details on the setting details.

(2) The following shows the time chart for target position change.
V
Dwell time

Positioning start signal [Y10]


PLC READY signal [Y0]
All axis servo ON [Y1]
QD75 READY signal [X0]
Start complete signal [X10]
BUSY signal [XC]
Positioning complete signal [X14]
Error detection signal [X8]

Cd.27 Target position value (new address)

3000
1000000

Cd.28 Target position value (new speed)


Cd.29 Target position change request flag

Fig. 12.40 Time chart for target position change from PLC CPU

12 - 76

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(3) The following PLC program is added to the control program, and written to the
PLC CPU.
Example
No.22 Target position change program

<Pulsate target position change command>


<Hold target position change command>
<Set target position change value 300.0 m
(address)>

<Set target position change request>


<Write speed change>
<Turn OFF speed change request memory>

12 - 77

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.6 Command in-position function


The "command in-position function" checks the remaining distance to the stop position
during the automatic deceleration of positioning control, and sets "1". This flag is called
the "command in-position flag". The command in-position flag is used as a frontloading signal indicating beforehand the completion of the position control.
The details shown below explain about the "command in-position function".
[1] Control details
[2] Precautions during control
[3] Setting the command in-position function
[4] Confirming the command in-position flag

[1] Control details


The following shows control details of the command in-position function.
(1) When the remaining distance to the stop position during the automatic
deceleration of positioning control becomes equal to or less than the value
set in " Pr.16 Command in-position width", "1" is stored in the command
in-position flag ( Md.31 Status: b2).
(Command in-position width check)
Remaining distance " Pr.16

Command in-position width" setting value

Positioning
ON
Command in-position flag
[ Md.31 Status : b2]

OFF
Command in-position
width setting value

Fig. 12.41 Command in-position operation


(2) A command in-position width check is carried out every 3.5ms.

12 - 78

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) A command in-position width check will not be carried out in the following
cases.
During deceleration by a stop command or sudden stop command.
During position control, the operation pattern is "continuous path control"
During speed control, or during the speed control of speed-position
switching or position-speed switching control.

V
Positioning
control start

Command in-position
width setting value
Speed to position switching
Speed-position
Command in-position
switching
width setting value
control start

t
ON

Command in-position flag


[ Md. 31 Status: b2] OFF

Execution of the command in-position width check

Execution of the command in-position


width check

Fig. 12.42 Command in-position width check


(2) The command in-position flag will be turned OFF in the following cases.
("0" will be stored in " Md.31 Status: b2".)
At the positioning control start
At the speed control start
At the speed-position switching control, position-speed switching control
start
At the OPR control start
At the JOG operation start
At the inching operation start
When the manual pulse generator operation is enabled.
(3) The " Pr.16 Command in-position width" and command in-position flag
( Md.31 Status: b2) of the reference axis are used during interpolation
control.

12 - 79

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[3] Setting the command in-position function


To use the "command in-position function", set the required value in the
parameter shown in the following table, and write it to the QD75.
The set details are validated at the rising edge (OFF ON) of the PLC READY
signal (Y0).
Setting
value

Setting item
Pr.16

Factory-set
initial value

Setting details
Turn ON the command in-position flag, and set the
remaining distance to the stop position of the position
control.

Command inposition width

100

Refer to Section 5.2 "List of parameters" for setting details.

[4] Confirming the command in-position flag


The "command in-position flag" is stored in the following buffer memory.
Monitor item

Md.31

Buffer memory address

Monitor
value

Storage details
The command in-position flag is stored in the
"b2" position.

Status

Axis Axis Axis Axis


1
2
3
4
817

917 1017 1117

Refer to Section 5.6 "List of monitor data" for information on the storage details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 80

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.7 Acceleration/deceleration processing function


The "acceleration/deceleration processing function" adjusts the
acceleration/deceleration when each control is executed.
Adjusting the acceleration/deceleration processing to match the control enables more
precise control to be carried out.
There are two acceleration/deceleration adjustment items that can be set:
"Acceleration/deceleration time 0 to 3", and "acceleration/deceleration method setting".
The details shown below explain about the "acceleration/deceleration processing
function".
[1] "Acceleration/deceleration time 0 to 3" control details and setting
[2] "Acceleration/deceleration method setting" control details and setting

[1] "Acceleration/deceleration time 0 to 3" control details and setting


In the QD75, four types each of acceleration time and deceleration time can be
set. By using separate acceleration/deceleration times, control can be carried out
with different acceleration/deceleration times for positioning control, JOG
operation, OPR, etc.
Set the required values for the acceleration/deceleration time in the parameters
shown in the following table, and write them to the QD75.
The set details are validated when written to the QD75.
Setting item
Pr.9

Setting
value

Setting details

Acceleration time 0

Pr.25 Acceleration time 1


Pr.26 Acceleration time 2

Factory-set
initial value
1000

Set the acceleration time at a value within the range


of 1 to 8388608 ms.

1000
1000

Pr.27 Acceleration time 3

1000

Pr.10 Deceleration time 0

1000

Pr.28 Deceleration time 1


Pr.29 Deceleration time 2

Set the deceleration time at a value within the range


of 1 to 8388608 ms.

Pr.30 Deceleration time 3

1000
1000
1000

Refer to Section 5.2 "List of parameters" for setting details.

12 - 81

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] "Acceleration/deceleration method setting" control details and


setting
In the "acceleration/deceleration method setting", the acceleration/deceleration
processing method is selected and set. The set acceleration/deceleration
processing is applied to all acceleration/deceleration.
The two types of "acceleration/deceleration method setting" are shown below.

(1) Automatic trapezoidal acceleration/deceleration processing


method
This is a method in which linear acceleration/deceleration is carried out
based on the acceleration time, deceleration time, and speed limit value set
by the user.
V

Fig. 12.43 Automatic trapezoidal acceleration/deceleration processing method

(2) S-pattern acceleration/deceleration processing method


In this method, the motor burden is reduced during starting and stopping.
This is a method in which acceleration/deceleration is carried out gradually,
based on the acceleration time, deceleration time, speed limit value, and
" Pr.35 S-pattern proportion" (1 to 100%) set by the user.

Fig. 12.44 S-pattern acceleration/deceleration processing method

12 - 82

12 CONTROL SUB FUNCTIONS

MELSEC-Q

When a speed change request is given during S-pattern acceleration/


deceleration processing, S-pattern acceleration/deceleration processing
begins at a speed change request start.

When speed change


request is not given

Speed change (acceleration)

Command speed before speed change

Speed change request

Speed change (deceleration)

Fig. 12.45 Speed change during S-pattern acceleration/deceleration processing


Set the required values for the "acceleration/deceleration method setting" in
the parameters shown in the following table, and write them to the QD75.
The set details are validated when written to the QD75.
Setting
value

Setting item
Acceleration/
Pr.34 deceleration
process selection

Pr.35

Setting details
Set the acceleration/deceleration method.
0: Automatic trapezoidal acceleration/deceleration
processing
1: S-pattern acceleration/deceleration processing
Set the acceleration/deceleration curve when "1" is set
in " Pr.34 Acceleration/deceleration processing

S-pattern
proportion

Factory-set
initial value

100

selection".
Refer to Section 5.2 "List of parameters" for setting details.

REMARK

Parameters are set for each axis.


It is recommended that the parameters be set whenever possible with GX
Configurator-QP. Execution by PLC program uses many PLC programs and
devices. The execution becomes complicated, and the scan times will increase.

12 - 83

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.8 Pre-reading start function


The "pre-reading start function" does not output pulses while the execution prohibition
flag is ON if a positioning start request is given with the execution prohibition flag ON,
and starts servo within 3ms after OFF of the execution prohibition flag is detected. The
positioning start request is given when the axis is in a standby status, and the
execution prohibition flag is turned OFF at the axis operating timing. This shortens the
virtual start time. The QD75 normally takes 6 to 7ms from when it receives a
positioning start request until it starts servo (start time). Some systems often need the
start time to be shortened. This "pre-reading start function" can improve the tact time of
the system.
The "pre-reading start function" will be explained below.
[1] Controls
[2] Precautions during control
[3] Program examples

[1] Controls
The pre-reading start function is performed by turning ON the positioning start
signal [Y10, Y11, Y12, Y13] with the execution prohibition flag [Y14, Y15, Y16,
Y17] ON, or by executing the dedicated instruction (PSTRT1, PSTRT2, PSTRT3,
PSTRT4). However, if positioning is started with the execution prohibition flag
ON, the positioning data is analyzed but servo start is not provided. While the
execution prohibition flag is ON, " Md.26 Axis operation status" remains
unchanged from "5: Analyzing". Pulse output starts within 3ms after the execution
prohibition flag [Y14, Y15, Y16, Y17] has turned OFF, and " Md.26 Axis
operation status" changes to the status (e.g. during position control, during speed
control) that matches the control system. (Refer to Fig. 12.46)
V

t
Start time
Positioning start signal
[Y10,Y11,Y12,Y13]

ON
OFF
Positioning start timing

Execution prohibition flag OFF


[Y14,Y15,Y16,Y17]
ON
BUSY signal
[XC,XD,XE,XF]

ON

OFF
Positioning data
analysis

Md. 26 Axis operation


status

3ms or less

Ta

During position
control

Standby

Execution prohibition flag OFF waiting


Analyzing

Fig. 12.46 Operations of pre-reading start function

12 - 84

During position
control

12 CONTROL SUB FUNCTIONS

MELSEC-Q

The pre-reading start function is effective for the system as shown below.

Cutter

Cutter shaft
Feed shaft
Stock

Fig. 12.47 System example using pre-reading start function


Fig. 12.47 shows a system example which repeats:
1) Feeding a stock with a feed shaft; and
2) Cutting it with a cutter
to cut the stock to fixed size. The operations of the feed shaft and cutter shaft are
represented as shown in Fig. 12.48.

12 - 85

12 CONTROL SUB FUNCTIONS

MELSEC-Q

Feed shaft

t
Start
time
Ts

Stop time
Tw

Start
time
Ts

Cutter shaft
t

Start
time
Ts

Feed shaft
start request

Cutter shaft
start request
2

Fig. 12.48 Operation timings of system example


The cutter shaft starts from the moment the feed shaft has completed feeding the
stock " 1 ", and the feed shaft starts from the moment the cutter shaft has
returned to the standby position " 2 ". Actually, however, there is a delay of start
time Ts (6 to 7ms) from when the QD75 receives a start request until it servo
start. The system's tact time can be reduced by the shortening of this delay with
the Pre-reading start function.
In Fig. 12.48, the feed shaft stands by during the stop time Tw.
Hence, pre-reading of the next data starts during the stop time Tw. If Tw is a
certain period of time, the analysis of the next data is completed during that
period, and the system is placed in an execution prohibition flag OFF waiting
status. Therefore, replacing the positioning start timing at 2 with the execution
prohibition flag OFF allows the time from when the axis operation request turns
ON until pulse output starts to be reduced to within 3ms in the PLC program.
(Refer to Fig. 12.46)

12 - 86

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) The time required to analyze the positioning data is up to 7ms.
(2) After positioning data analysis, the system is put in an execution prohibition
flag OFF waiting status. Any change made to the positioning data in the
execution prohibition flag OFF waiting status is not reflected on the
positioning data. Change the positioning data before turning ON the
positioning start signal.
(3) The pre-reading start function is invalid if the execution prohibition flag is
turned OFF between when the positioning start signal has turned ON and
when positioning data analysis is completed (Ta<start time, Ta: Refer to Fig.
12.46).
(4) The data No. which can be executed positioning start using " Cd.3 Positioning
start No." with the pre-reading start function are No. 1 to 600 only. Performing
the pre-reading start function at the setting of No. 7000 to 7004 or 9001 to
9004 will result in an outside start No. range error (Error code: 543).
(5) Always turn ON the execution prohibition flag at the same time or before
turning ON the positioning start signal. Pre-reading may not be started if the
execution prohibition flag is turned ON during Ta after the positioning start
signal is turned ON. The pre-reading start function is invalid if the execution
prohibition flag is turned ON after positioning start (pulse output) with the
execution prohibition flag OFF. (It is made valid at the next positioning start.)

[3] Program examples


Pre-reading start function (when positioning start signal Y10 is used)

<Pre-reading start command pulse>


<Sets 1 to positioning start No.>
<Turns ON execution prohibition flag>
<Turns ON positioning start signal>
<Turns OFF execution prohibition flag>
<Turns OFF positioning start signal>

12 - 87

12 CONTROL SUB FUNCTIONS

MELSEC-Q

Pre-reading start function (when dedicated instruction PSTRT1 is used)

<Turns ON execution prohibition flag>


<Sets 1 to positioning start No.>
<Executes positioning start>
<Turns OFF execution prohibition flag>
<Normal termination of positioning>
<Sets error code>
<Abnormal termination of positioning>

12 - 88

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.9 Deceleration start flag function


The "deceleration start flag function" turns ON the flag when the constant speed status
or acceleration status switches to the deceleration status during position control whose
operation pattern is "Positioning complete". This function can be used as a signal to
start the operation to be performed by other equipment at each end of position control
or to perform preparatory operation, etc. for the next position control.
For the "deceleration start flag function", the following will be explained.
[1] Control details
[2] Precautions during control
[3] Deceleration start flag function setting method
[4] Checking of deceleration start flag
: Usable with the module whose first six digits of SERIAL No. are "050224" or later.

[1] Control details


When deceleration for a stop is started in the position control whose operation
pattern is "Positioning complete", "1" is stored into " Md.48 Deceleration start
flag". When the next operation start is made or the manual pulse generator
operation enable status is gained, "0" is stored. (Refer to Fig. 12.49.)
(1) Start made with positioning data No. specified
V Operation pattern: Positioning complete (00)

Time
Md.48 Deceleration start flag 0

Fig. 12.49 Operation of deceleration start flag

12 - 89

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) Block start


At a block start, this function is valid for only the position control whose
operation pattern is "Positioning complete" at the point whose shape has
been set to "End". (Refer to Fig. 12.50.)
The following table indicates the operation of the deceleration start flag in the
case of the following block start data and positioning data.
Da.11
Shape

Block start
data
1st point
2nd point
3rd point

Da.13
Special start
instruction

Da.12
Start data No.

1: Continue
1: Continue
0: End

1
3
4

0: Block start
0: Block start
0: Block start

Positioning
Data No.

Da.1
Operation pattern

1
2
3
4
5

01: Continuous positioning control


00: Positioning complete
00: Positioning complete
11: Continuous path control
00: Positioning complete

1st point: Continue (1)


Operation
pattern

2nd point: Continue (1)

Positioning complete (00)


Continuous
positioning
control (01)
Positioning
data No. 1

Positioning complete (00)

Positioning
data No. 2

Positioning
data No. 3

3rd point: End (0)

Positioning complete (00)


Continuous path
control (11)
Positioning
data No. 4

Positioning
data No. 5
t

Md.48 Deceleration start flag 0

Fig. 12.50 Operation of deceleration start flag at block start

12 - 90

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[2] Precautions during control


(1) The deceleration start flag function is valid for the control system of "1-axis
linear control", "2-axis linear interpolation control", "3-axis linear interpolation
control", "4-axis linear interpolation control", "speed-position switching control"
or "position-speed switching control". (In the case of linear interpolation
control, the function is valid for only the reference axis.) Refer to Section 3.2.4
"Combination of QD75 main functions and sub functions".
(2) The deceleration start flag does not turn ON when the operation pattern is
"continuous positioning control" or "continuous path control".
(3) The deceleration start flag function is invalid for an OPR, JOG operation,
inching operation, manual pulse generator operation, and deceleration made
with a stop signal.
(4) The deceleration start flag does not turn ON when a speed change or
override is used to make deceleration.
(5) If a target position change is made while the deceleration start flag is ON, the
deceleration start flag remains ON.
Deceleration start point
Operation pattern: Positioning complet (00)

Execution of target position change request


Time
Md.48 Deceleration start flag 0

(6) When the movement direction is reversed by a target position change, the
deceleration start flag turns ON.
Operation pattern: Positioning complete (00)

Execution of target position change request


Time

Md.48 Deceleration start flag 0

(7) During position control of position-speed switching control, the deceleration


start flag is turned ON by automatic deceleration.
The deceleration start flag remains ON if position control is switched to speed
control by the position-speed switching signal after the deceleration start flag
has turned ON.
(8) During skip operation, the deceleration start flag is valid for only the
positioning data whose operation pattern is "Positioning complete".
(9) If the condition start of a block start is not made since the condition is not
satisfied, the deceleration start flag turns ON when the shape is "End".
(10) When an interrupt request during continuous operation is issued, the
deceleration start flag turns ON at a start of deceleration in the positioning
data being executed.
12 - 91

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[3] Deceleration start flag function setting method


To use the "deceleration start flag function", set "1" to the following control data
using a PLC program.
The set data is made valid on the rising edge (OFF to ON) of the PLC READY
signal [Y0].
Setting
value

Setting item

Cd.41

Deceleration start
flag valid

Setting details

Buffer memory address

Set whether the deceleration start flag function


is made valid or invalid.
0: Deceleration start flag invalid
1: Deceleration start flag valid

1905

Refer to Section 5.7 "List of control data" for details on the setting details.

[4] Checking of deceleration start flag


The "deceleration start flag" is stored into the following buffer memory addresses.

Monitor item

Deceleration start
Md.48
flag

Buffer memory address

Monitor
value

Storage details

0: Status other than below


1: Status from deceleration start to next
operation start or manual pulse generator
operation enable

Refer to Section 5.6 "List of monitor data" for information on the storage details.

12 - 92

Axis Axis Axis Axis


1
2
3
4

899

999 1099 1199

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.7.10 Stop command processing for deceleration stop function


The "stop command processing for deceleration stop function" is provided to set the
deceleration curve if a stop cause occurs during deceleration stop processing
(including automatic deceleration).
This function is valid for both automatic trapezoidal and S-pattern
acceleration/deceleration processing methods.
(For the stop cause, refer to Section 1.2.3 Outline of stopping.)
The "stop command processing for deceleration stop function"
performs the following two operations:

(1) Deceleration curve re-processing


Re-processes a deceleration curve starting from the speed at stop cause
occurrence to stop, according to the preset deceleration time.

(2) Deceleration curve continuation


Continues the current deceleration curve after a stop cause has occurred.
This section explains the "stop command processing for deceleration stop function" as
follows:
[1] Control
[2] Precautions for control
[3] Setting method

[1] Control
The operation of "stop command processing for deceleration stop function" is
explained below.

(1) Deceleration curve re-processing


A deceleration curve is re-processed starting from the speed at stop cause
occurrence to stop, according to the preset deceleration time.
If a stop cause occurs during automatic deceleration of position control, the
deceleration stop processing stops as soon as the target has reached the
positioning address specified in the positioning data that is currently
executed.

Stop cause
occurrence

Deceleration curve according


to preset deceleration time
Immediate stop at the specified
positioning address

Deceleration stop
processing (automatic
deceleration) start

Deceleration curve when stop


cause does not occur

Fig. 12.51 Deceleration curve re-processing operation (for position control or S-pattern
acceleration/deceleration processing)
12 - 93

12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2) Deceleration curve continuation


The current deceleration curve is continued after a stop cause has
occurred.
If a stop cause occurs during automatic deceleration of position control, the
deceleration stop processing may be complete before the target has
reached the positioning address specified in the positioning data that is
currently executed.
Stop cause occurrence

Deceleration stop
processing (automatic
deceleration) start

Fig. 12.52 Deceleration curve continuation operation (for position control or S-pattern
acceleration/deceleration processing)

[2] Precautions for control


(1) In manual control (JOG operation, inching operation, manual pulse generator
operation), the stop command processing for deceleration stop function is
invalid.
(2) The stop command processing for deceleration stop function is valid when "0:
Normal deceleration stop" is set in " Pr.37 Stop group 1 sudden stop
selection" to " Pr.39 Stop group 3 sudden stop selection" as the stopping
method for stop cause occurrence.
(3) The stop command processing for deceleration stop function is invalid when
"1: Sudden stop" is set in " Pr.37 Stop group 1 sudden stop selection" to
" Pr.39 Stop group 3 sudden stop selection". (A deceleration curve is reprocessed, according to the " Pr.36 Sudden stop deceleration time" (starting
from the speed at stop cause occurrence to a stop))
In the position control (including position control of speed/position changeover
control or position/speed changeover control) mode, positioning may stop
immediately depending on the stop cause occurrence timing and
" Pr.36 Sudden stop deceleration time" setting.
V

Stop cause occurrence


(Sudden stop cause)

Stop cause occurrence


(Sudden stop cause)

Deceleration curve according


to sudden stop deceleration time
Deceleration stop
processing (automatic
deceleration) start

Deceleration curve when


stop cause does not occur

Deceleration stop
processing (automatic
deceleration) start

Deceleration curve
according to sudden
stop deceleration time
Deceleration curve
when stop cause
does not occur

(Sudden stop in front of the specified positioning address)

(Immediate stop at the specified positioning address)

Fig. 12.53 Sudden stop operation (for position control or S-pattern acceleration/deceleration processing)
12 - 94

12 CONTROL SUB FUNCTIONS

MELSEC-Q

[3] Setting method


To use the "stop command processing for deceleration stop function", set the
following control data in a PLC program.
The set data are made valid as soon as they are written to the buffer memory.
The PLC ready signal [Y0] is irrelevant.

Setting item

Stop command
processing for
Cd.42
deceleration stop
selection

Setting
value

Setting details
Set the stop command processing for
deceleration stop function.
0: Deceleration curve re-processing
1: Deceleration curve continuation

For details of the setting details, refer to Section 5.7 "Control data list".

12 - 95

Buffer memory address

1907

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.8 Servo ON/OFF


12.8.1 Servo ON/OFF
The servo amplifiers connected to the QD75 is executed servo ON or OFF.
By establishing the servo ON status with the servo ON command, servo motor
operation is enabled.
The following two types of servo ON or OFF can be used.
All axis servo ON [Y1]
Cd.100 Each axis servo OFF (Buffer memory addresses: 1551, 1651, 1751, 1851)
A list of the "All axis servo ON [Y1]" and " Cd.100 Each axis servo OFF" is given below.
Cd.100 Each axis servo OFF
Setting value "0"
All axis servo ON: Y1

Setting value "1"

OFF
ON

: Servo ON (Servo operation enabled) ,

: Servo OFF (Servo operation disabled)

[1] Servo ON (Servo operation enabled)


The following shows the procedure for servo ON.
(1) Make sure that the servo LED indicates "b".
(The initial value for "All axis servo ON [Y1]" is "OFF".)
(2) Set "0" for " Cd.100 Each axis servo OFF" (Buffer memory: 1551, 1651, 1751,
1851).
(3) Turn ON "All axis servo ON [Y1]".
Now the servo amplifier turns ON the servo (servo operation enabled state).
(The servo LED indicates "d".)

[2] Servo OFF (Servo operation disabled)


The following shows the procedure for servo OFF.
(1) Set "1" for " Cd.100 Each axis servo OFF" (Buffer memory: 1551, 1651, 1751,
1851). (The servo LED indicates "c".)
(If the " Cd.100 Each axis servo OFF" set "0" again, after the servo operation
enabled.)
(2) Turn OFF "All axis servo ON [Y1]".
(The servo LED indicates "b".)

POINT
If the servomotor is rotated by external force during the servo OFF status, follow
up processing is performed.
Change between servo ON or OFF status while operation is stopped.
The servo OFF command of during operation will be ignored.
When the servo OFF is given to all axes, "All axis servo ON [Y1]" is applied even
if all axis servo ON command is turned ON to OFF with " Cd.100 Each axis servo
OFF" set "0".
12 - 96

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.8.2 Follow up function


(1) Follow up function
The follow up function monitors the number of motor rotations (actual present
value) with the servo OFF and reflects the value in the present feed value.
Therefore, even if the servomotor rotates while the servo OFF, the servomotor
will not just rotate for the quantify of droop pulses the next time the servo turns
ON but positioning can be performed from the stop position.

(2) Execution follow up


Follow up function is executed continually during the servo OFF status.
ON

All axis servo ON (Y1)


Each axis servo OFF
command

OFF

0
Servo error detected
ON

Servo ON or OFF status OFF

Follow up function executed

Fig. 12.54 Operation timings of follow up function

POINT
The follow-up function performs the process if the QD75 and the servo is turned
ON (servo LED indicates "b", "c", or "d".) regardless of the presence of the
absolute position system.

12 - 97

12 CONTROL SUB FUNCTIONS

MELSEC-Q

12.9 Precautions for MR-J2M-B connection


[1] Servo parameters
(1) " Pr.100 Servo series" is to choose "3: MR-J2S-B/MR-J2M-B".
(2) Write the setting value "012"of the " Pr.102 Regenerative brake resistor"
inside buffer memory with PLC program when you use "MR-RB14".
(3) There are two kinds of parameters of DRU (drive unit) and IFU (interface
unit) in MR-J2M-B. The servo parameters set the only DRU parameters.
Don't set (change) IFU parameters from QD75.
The IFU parameters set (change) "the unit operation section pushbutton
switches of the MR-J2M-B interface unit" or "setup software".
(4) Don't change setting value " Pr.122 Analog monitor output: 0001 (initial
value)", " Pr.127 Monitor output 1 offset: 0000 (initial value)" and " Pr.128
Monitor output 2 offset: 0000 (initial value)".
Set up IFU parameters " Pr.3 to Pr.8 " when you use analog monitor.
(5) You cannot change parameter "serial communication response delay time
setting" and "serial communication baud rate setting" of " Pr.133 Optional
function 6".

12 - 98

Chapter 13 Common Functions

The details and usage of the "common functions" executed according to the user's
requirements are explained in this chapter.
Common functions include functions required when using the QD75, such as parameter
initialization and execution data backup.
Read the setting and execution procedures for each common function indicated in this
chapter thoroughly, and execute the appropriate function where required.

13.1
13.2
13.3
13.4
13.5

Outline of common functions...................................................................................13Parameter initialization function ..............................................................................13Execution data backup function ..............................................................................13External I/O signal logic switching function.............................................................13External I/O signal monitor function ........................................................................13-

2
3
5
7
8

13

13 - 1

13 COMMON FUNCTIONS

MELSEC-Q

13.1 Outline of common functions


"Common functions" are executed according to the user's requirements, regardless of
the control system, etc. These common functions are executed by peripheral devices
or using PLC programs.
The following table shows the functions included in the "common functions".
Means
Common function

Details

Parameter initialization

This function returns the


parameter stored in the QD75
buffer memory and flash ROM to
the factory-set initial value.

Execution data backup

This function writes the


"execution data", currently being
used for control, to the flash
ROM.

External I/O signal logic


switching

This function switches I/O signal


logic according to the equipment
connected to the QD75.
For the system in which with bcontact, upper limit switch, and
lower limit switch are not used,
the parameter logic setting can
be controlled without wiring if it is
changed to a "positive logic".

External I/O signal


monitor

This function monitors the


external I/O signal monitor
information in the module's
detailed information which can be
displayed on the system monitor
of GX Developer .

Usable on GX Developer (SW6D5C-GPPW-E or later).

13 - 2

PLC
program

Peripheral
devices

13 COMMON FUNCTIONS

MELSEC-Q

13.2 Parameter initialization function


"The parameter initialization function" is used to return the setting data set in the QD75
buffer memory and flash ROM to their factory-set initial values.
The details shown below explain about the "parameter initialization function".
[1] Parameter initialization means
[2] Control details
[3] Precautions during control
[4] Parameter initialization method

[1] Parameter initialization means


Initialization is executed with a PLC program.
Initialization is executed by peripheral device.
Refer to GX Configurator-QP Operating Manual for the execution method by
peripheral device.

[2] Control details


The following table shows the setting data initialized by the "parameter
initialization function".
(The data initialized are "buffer memory" and " flash ROM " setting data.)
Setting data
Basic parameters ( Pr.1 to Pr.10 )
Detailed parameters ( Pr.11 to Pr.42 , Pr.200 , Pr.201)
OPR basic parameters ( Pr.43 to Pr.48 )
OPR detailed parameters ( Pr.49 to Pr.57 )
Servo parameters ( Pr.100 to Pr.161 )
Positioning data (No.1 to 600)
Block start data (No.7000 to 7004)

[3] Precautions during control


(1) Parameter initialization is only executed when the positioning control is not
carried out (when the PLC READY signal (Y0) is OFF).
A warning "In PLC READY (warning code: 111)" will occur if executed when
the PLC READY signal (Y0) is ON.
(2) A writing to the flash ROM is up to 100,000 times. If writing to the flash ROM
exceeds 100,000 times, the writing may become impossible, and a flash
ROM writing error (error code: 801) will occur.
(3) A "PLC CPU reset" or "PLC power restart" must be carried out after the
parameters are initialized.
(4) If an error occurs on the parameter set in the QD75 when the PLC READY
signal [Y0] is turned ON, the QD75 READY signal [X0] will not be turned ON
and the control cannot be carried out.

Important
Parameter initialization takes about 10 seconds. (Up to 30 seconds are sometimes
required.)
Do not turn the power ON/OFF; reset the PLC CPU, etc., during parameter
initialization. The flash ROM data may be corrupted.
13 - 3

13 COMMON FUNCTIONS

MELSEC-Q

[4] Parameter initialization method


(1) Parameter initialization is carried out using the dedicated instruction "PINIT".
(Refer to Chapter 14 "Dedicated instructions" for details.)
(2) Parameter initialization can also be carried out by the writing of the data
shown in the table below to the buffer memory using the TO
command/intelligent function device.
The initialization of the parameter is executed at the time point the data is
written to the QD75 buffer memory.
Setting item

Cd.2

Parameter
initialization
request

Buffer memory address

Setting
value

Setting details

Set "1" (parameter initialization request).

Axis Axis Axis Axis


1
2
3
4
1901

Refer to Section 5.7 "List of control data" for details on the setting details.

When the initialization is complete, "0" will be set in " Cd.2 Parameter
initialization request" by the QD75 automatically.

13 - 4

13 COMMON FUNCTIONS

MELSEC-Q

13.3 Execution data backup function


When the QD75 buffer memory data is rewritten from the PLC CPU, "the data backed
up in the QD75 flash ROM" may differ from "the data (buffer memory data) for which
control is being executed".
In cases like these, the data being executed will be lost when the PLC power is turned
OFF. (Refer to Chapter 7.)
In cases like these, the "execution data backup function" backs up the data being
executed by writing it to the flash ROM. The data that was backed up is then written to
the buffer memory when the power is turned ON next.
The details shown below explain about the "execution data backup function".
[1] Execution data backup means
[2] Control details
[3] Precautions during control
[4] Execution data backup method

[1] Execution data backup (written to flash ROM) means


The backup is executed with a PLC program.
The backup is executed by peripheral device.
Refer to GX Configurator-QP Operating Manual for execution data backup
method by peripheral device.

[2] Control details


The following shows the data that can be written to the flash ROM using the
"execution data backup function".
Buffer memory

Flash ROM

Parameters ( Pr.1 to Pr.57 , Pr.200 , Pr.201 )


Positioning data (No. 1 to 600)
Block start data (No. 7000 to 7004)
Servo parameters ( Pr.100 , to Pr.161 )

Parameters ( Pr.1 to Pr.57 , Pr.200 , Pr.201 )


Positioning data (No. 1 to 600)
Block start data (No. 7000 to 7004)
Servo parameters ( Pr.100 , to Pr.161 )

[3] Precautions during control


(1) Data can only be written to the flash ROM when the positioning control is not
carried out (when the PLC READY signal (Y0) is OFF).
(2) Writing to the flash ROM can be executed up to 100,000 times.
If writing to the flash ROM exceeds 100,000 times, the writing may become
impossible, and a "flash ROM writing error (error code: 801)" will occur.
(3) After one power ON/PLC CPU reset operation, writing to the flash ROM
using a PLC program is limited to up to 25 times.
If the 26th writing is executed, a "flash ROM write number error (error code:
805)" will occur. If this error occurs, carry out the power OFF ON/PLC
CPU reset operation again.
Refer to Md.19 of Section 5.1.7 "Types and roles of monitor data" for
details.

Important
Do not turn the power ON/OFF, reset the PLC CPU, during writing to the flash
ROM. The flash ROM data may be corrupted.
13 - 5

13 COMMON FUNCTIONS

MELSEC-Q

[4] Execution data backup method


(1) Execution data backup (writing to the flash ROM) is carried out using the
dedicated instruction "PFWRT". (Refer to "Chapter 14 Dedicated instructions"
for details.)
(2) Refer to Section 7.2 "Data transmission process" for the data transmission
processing at the backup of the execution data.
(3) Execution data backup can also be carried out by the writing of the data
shown in the table below to the QD75 buffer memory using the TO
command/intelligent function device.
The writing to the flash ROM is executed at the time point the data is written
to the QD75 buffer memory.

Cd.1

Buffer memory address

Setting
value

Setting item
Flash ROM write
request

Setting details

Set "1" (flash ROM write request).

Axis Axis Axis Axis


1
2
3
4
1900

Refer to Section 5.7 "List of control data" for details on the setting details.

When the writing to the flash ROM is complete, "0" will be set in " Cd.1 Flash
ROM write request" by the QD75 automatically.

13 - 6

13 COMMON FUNCTIONS

MELSEC-Q

13.4 External I/O signal logic switching function


This function switches the signal logic according to the external equipment connected
to the QD75.
For the system in which b-contact, upper limit switch, and lower limit switch are not
used, the parameter logic setting can be controlled without wiring if it is changed to a
"positive logic".
When the upper limit switch, and lower limit switch are used, ensure to use them with
b-contact.
The details shown below explain about the "External I/O signal logic switching
function".
[1] Parameter setting details
[2] Precautions on parameter setting

[1] Parameter setting details


To use the "External I/O signal logic switching function", set the parameters
shown in the following table.
Setting item

Factory-set
Buffer memory address
initial value Axis 1 Axis 2 Axis 3 Axis 4

Setting details
Selection of logic of signals input from external source to
QD75

Pr.22

Input signal logic


selection

b0

Lower limit

b1

Upper limit

0: Negative logic,
1: Positive logic

b2

Not used

Set "0".

b3

Stop signal

b4

External
command

b5

Not used

Set "0".

b6

Near-point signal

0: Negative logic,
1: Positive logic

0: Negative logic,
1: Positive logic

b7

Not used

Set "0".

b8

Manual pulse
generator input

0: Negative logic,
1: Positive logic

b9 to b15

Not used

Set "0".

31

181

331

481

Refer to Section 5.2 "List of parameters" for the information on detail settings.

[2] Precautions on parameter setting


(1) The external I/O signal logic switching parameters are validated when the
PLC READY signal [Y0] is turned OFF to ON. (The logic is negative right after
power-on.)
(2) If each signal logic is set erroneously, the operation may not be carried out
correctly.
Before setting, check the specifications of the equipment to be used.

13 - 7

13 COMMON FUNCTIONS

MELSEC-Q

13.5 External I/O signal monitor function


The "External I/O signal monitor function" monitors the module's information and
external I/O signal monitor information in the module's detailed information which
can be displayed on the system monitor of GX Developer .
The information that can be monitored are the module's information (same as the
QD75 front "RUN", "ERR" LED indicators) and the following external I/O signals.
(Set the logic of the external I/O signals in " Pr.22 Input signal logic selection"
and " Pr.23 Output signal logic selection".)

0:OFF, 1:ON
Axis-by-axis external I/O
signals and module RUN,
ERR LEDs

Indicates that RLS signal of axis 1 is ON.

: Use GX Developer of version 6.05F or later. Refer to GX Developer Operating


Manual for the system monitor of GX Developer.

13 - 8

Chapter 14 Dedicated Instructions

The QD75 dedicated instructions are explained in this chapter.


These instructions are used to facilitate the programming for the use of the functions
of the intelligent function module.
Using the dedicated instructions, the programming can be carried out without being
aware of the QD75 buffer memory address and interlock signal.

14.1
14.2
14.3
14.4
14.5
14.6

List of dedicated instructions ..................................................................................14- 2


Interlock during dedicated instruction is executed.................................................14- 2
PSTRT1, PSTRT2, PSTRT3, PSTRT4 .................................................................14- 3
TEACH1, TEACH2, TEACH3, TEACH4................................................................14- 7
PFWRT ...................................................................................................................14- 11
PINIT .......................................................................................................................14- 15

14

14 - 1

14 DEDICATED INSTRUCTIONS

MELSEC-Q

14.1 List of dedicated instructions


The dedicated instructions explained in this Chapter are listed in Table 14.1.
Table 14.1 List of dedicated instructions
Application

Dedicated
instruction

Outline of functions

Reference

PSTRT1
Positioning start

PSTRT2
PSTRT3

This function starts the positioning control of the designated


axis of the QD75.

Section 14.4

This function carries out teaching the designated axis of the


QD75.

Section 14.5

This function writes the buffer memory parameters,


positioning data and block start data to the flash ROM.

Section 14.6

This function initializes the buffer memory and flash ROM


setting data to the factory-set data (initial values).

Section 14.7

PSTRT4
TEACH1
Teaching

TEACH2
TEACH3
TEACH4

Writing to flash ROM


Parameter initialization

PFWRT
PINIT

14.2 Interlock during dedicated instruction is executed


The positioning start instruction (PSTRT ) and teaching instruction (TEACH )
cannot be executed simultaneously in each axis. If they are executed at the same time,
the second and later instructions are ignored by an internal interlock (no error will
occur).
The timing of the positioning start dedicated instruction (PSTRT ) is as shown below.
ON
PSTRT

OFF

instruction ON

ON
Interlock provided by PLC CPU

OFF
ON
OFF

BUSY (XC to XF)

ON
Positioning completed (X14 to X17)

14 - 2

OFF

14 DEDICATED INSTRUCTIONS

MELSEC-Q

14.3 PSTRT1, PSTRT2, PSTRT3, PSTRT4


These dedicated instructions are used to start the positioning of the designated axis.
Setting
data

Internal device
Bit

(S)
(D)

Word

Usable device
Special
MELSECNET/10
module
direct J \
U \G
Bit
Word

File
register

Constant

Others

K, H, $

[Instruction symbol]

Index
register
Zn

[Execution condition]

PSTRT1

PSTRT2

PSTRT3

PSTRT4

ZP.PSTRT1

"Un"

(S)

(D)

ZP.PSTRT2

"Un"

(S)

(D)

ZP.PSTRT3

"Un"

(S)

(D)

ZP.PSTRT4

"Un"

(S)

(D)

When PSTRT1, PSTRT2, PSTRT3, and PSTRT4 are common to each other, they are designated as "PSTRT ".

[Setting data]
Setting data
"Un"
(S)
(D)

Setting details
QD75 head I/O number
(00 to FE: High-order two digits of I/O number expressed in three digits)
Head number of a device in which control data is stored
Head number of a bit device which turns ON the operation by one scan at the
time of completion of the instruction.
If the instruction is completed abnormally, ((D) + 1) will also be turned ON.

Setting side
( 1)

Data type

User

BIN 16 bits

Device

System

Bit

Note) The file register of each of the local device and the program cannot be used as a device for setting data.

14 - 3

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Control data]
Device

Item

(S)+0

System area

Setting data

Setting range

The state at the time of completion is stored.


(S)+1
Complete status

0
: Normal completion
Other than 0: Abnormal completion (error code)( 2)
The following data Nos. to be started by the PSTRT
instruction are designated.
: 1 to 600
Positioning data No.
1 to 600
: 7000 to 7004
Block start
7000 to 7004
(S)+2
Start No.
Machine
OPR
:
9001

9000 to 9004
: 9002
Fast OPR
: 9003
Current value changing
Multiple axes simultaneous start : 9004
1: The data on the setting side is as follows.
User : Data before the execution of dedicated instructions is stored by user.
System: Data after the execution of dedicated instruction is stored by PLC CPU.
2: Refer to Section 15.2 for error codes at abnormal completion.

Setting side
( 1)

System

User

[Functions]
(1) The positioning start of the axes to be processed (See below) is carried out.
PSTRT1: Axis 1
PSTRT2: Axis 2
PSTRT3: Axis 3
PSTRT4: Axis 4
(2) The block start, OPR start, current value changing, and multiple axes
simultaneous start can be carried out by the setting of "start number" 7000 to
7004/9001 to 9004 in ((S)+2).
(3) The PSTRT instruction completion can be confirmed using the complete devices
((D)+0) and ((D)+1).
(a) Complete device ((D)+0)
This device is turned ON by the END processing of the scan for which
PSTRT instruction is completed, and turned OFF by the next END
processing.
(b) Complete state display device ((D)+1)
This device is turned ON and OFF according to the state in which PSTRT
instruction is completed.
When completed normally : Kept unchanged at OFF.
When completed abnormally: This device is turned ON by the END
processing of the scan for which PSTRT
instruction is completed, and turned OFF by
the next END processing. (same ON/OFF
operation as complete device).

14 - 4

14 DEDICATED INSTRUCTIONS

END
processing

PLC program

ON
PSTRT

instruction

Complete device
Complete state display
device

MELSEC-Q

END
processing

END
processing

END
processing

PSTRT instruction
execution completion

OFF
ON
OFF
ON

When
completed
abnormally

When
completed normally

OFF

1 scan

[Errors]
(1) When an PSTRT instruction is completed abnormally, the error complete signal
((D)+1) is turned ON, and the error code is stored in the complete status ((S)+1).
Check and take a measure against the error referring to Section 15.2 "List of error
codes".

[Precautions]
(1) If the positioning is started by the PSTRT instruction, the positioning start signals
(Y10 to Y13) will not turn ON.
Confirm the operation during the positioning control using the PSTRT start
instruction and start complete signals (X10 to X13).
(2) If the stop instruction is input before completion of the positioning which has been
started by the PSTRT instruction, the completion device (D) turns the 1-scan ON
to complete execution of the PSTRT instruction.
(3) The following dedicated instructions cannot be executed simultaneously for the
same axis.
(Can be executed simultaneously for different axes.)
Positioning start instructions (PSTRT1 to PSTRT4)
Teaching instructions (TEACH1 to TEACH4)
(4) The PSTRT instruction can only be executed when the QD75 READY signal
(X0) is turned ON.
Even if the PSTRT instruction execution request is given when the QD75
READY signal is turned OFF, the PSTRT instruction will not be executed. (not
processed.)
Before executing the PSTRT instruction, turn ON the PLC READY signal (Y0),
and turn ON the QD75 READY signal (X0).
(5) When the remote I/O station (Q Corresponding MELSECNET/H network remote
I/O module) is used, the dedicated instruction (PSTRT ) is unusable.
: For details of the remote I/O station, refer to Q Corresponding MELSECNET/H
Network System Reference Manual (Remote I/O Network).

14 - 5

14 DEDICATED INSTRUCTIONS

MELSEC-Q

(6) If the PSTRT instruction is executed in either of the following cases, an error
"Dedicated instruction error" (error code: 804) will occur and positioning cannot
be started.
Any value other than 1 to 600, 7000 to 7004, and 9001 to 9004 is set to
"Starting number" (device: (S)+2) of the control data.
The instruction for a non-existent axis is specified.
(Example: The PSTRT2 instruction is specified when the QD75M1 is used.)

[Program examples]
The following program executes the positioning start of positioning data No. 1 when
X100 turns ON.
Use D30 to D32 as the control data devices of positioning data No. 1, and M32 and
M33 as the completion devices.
Positioning start program

<Positioning start command pulse>

<Positioning start No. 1 setting>

<Positioning start command hold>

<Positioning start execution>

<Positioning start command storage OFF>

[Program example for use when dedicated instruction is not used]


Positioning start program (when dedicated instruction is not used)
<Positioning start command pulse>

<Positioning start No. 1 setting>

<Positioning start execution>

<Positioning start signal OFF>

14 - 6

14 DEDICATED INSTRUCTIONS

MELSEC-Q

14.4 TEACH1, TEACH2, TEACH3, TEACH4


These dedicated instructions are used to teach the designated axis.
Setting
data

Internal device
Bit

(S)
(D)

Word

Usable device
Special
MELSECNET/10
module
direct J \
U \G
Bit
Word

File
register

Constant

Others

K, H, $

[Instruction symbol]

Index
register
Zn

[Execution condition]

TEACH1

TEACH2

TEACH3

TEACH4

ZP.TEACH1

"Un"

(S)

(D)

ZP.TEACH2

"Un"

(S)

(D)

ZP.TEACH3

"Un"

(S)

(D)

ZP.TEACH4

"Un"

(S)

(D)

When TEACH1, TEACH2, TEACH3, and TEACH4 are common to each other, they are designated as "TEACH ".

[Setting data]
Setting data
"Un"
(S)
(D)

Setting details
QD75 head I/O number
(00 to FE: High-order two digits of I/O number expressed in three digits)
Head number of a device in which control data is stored
Head number of a bit device which turns ON the operation by one scan at the
time of completion of the instruction.
If the instruction is completed abnormally, ((D) + 1) will also be turned ON.

Setting side
( 1)

Data type

User

BIN 16 bits

Device

System

Bit

Note) The file register of each of the local device and the program cannot be used as a device for setting data.

14 - 7

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Control data]
Device

Item

(S)+0

System area

(S)+1

(S)+2

(S)+3

Setting data

The state at the time of completion is stored.


Complete status
0
: Normal completion
Other than 0 : Abnormal completion (error code)( 2)
The address (positioning address/arc address) to which
the current feed value is written is set.
Teaching data
selection
0: Current feed value is written to positioning address.
1: Current feed value is written to arc address.
The positioning data No. for which teaching is carried out
Positioning data No.
is set.

Setting side
( 1)

System

0, 1

User

1 to 600

User

Setting range

1: The data on the setting side is as follows.


User : Data before the execution of dedicated instructions is stored by user.
System: Data after the execution of dedicated instruction is stored by PLC CPU.
2: Refer to Section 15.2 for error codes at abnormal completion.

[Functions]
(1) The "current feed value" of the axes to be set (See below) is set in the positioning
address or arc address.
The positioning data other than the positioning addresses and arc addresses are
set by peripheral device or using a PLC program.
TEACH1: Axis 1
TEACH2: Axis 2
TEACH3: Axis 3
TEACH4: Axis 4
(2) Teaching can be carried out for the positioning data No. 1 to 600.
(3) The movement of the machine to the address (position) set in the positioning
address/arc address of the positioning data is carried out by the JOG operation,
inching operation, or manual pulse generator operation.
(4) The TEACH instruction completion can be confirmed using the complete devices
((D)+0) and ((D)+1).
(a) Complete device ((D)+0)
This device is turned ON by the END processing of the scan for which
TEACH instruction is completed, and turned OFF by the next END
processing.
(b) Complete state display device ((D)+1)
This device is turned ON and OFF according to the state in which TEACH
instruction is completed.
When completed normally : Kept unchanged at OFF.
When completed abnormally: This device is turned ON by the END
processing of the scan for which TEACH
instruction is completed, and turned OFF by
the next END processing. (same ON/OFF
operation as complete device).
14 - 8

14 DEDICATED INSTRUCTIONS

END
processing

PLC program

ON
TEACH

instruction

Complete device
Complete state display
device

MELSEC-Q

END
processing

END
processing

END
processing

TEACH instruction
execution completion

OFF
ON
OFF

When
completed
abnormally
When
completed normally

ON

OFF

1 scan

[Errors]
(1) When a TEACH instruction is completed abnormally, the error complete signal
((D)+1) is turned ON, and the error code is stored in the complete status (S)+1.
Check and take a measure against the error referring to section 15.2 "List of error
codes".

[Precautions]
(1) The following dedicated instructions cannot be executed simultaneously for the
same axis.
(Can be executed simultaneously for different axes.)
Positioning start instructions (PSTRT1 to PSTRT4)
Teaching instructions (TEACH1 to TEACH4)
(2) The TEACH instruction can only be executed when the BUSY signal (XC, XD,
XE, XF) is turned OFF.
When the BUSY signal is turned ON, the TEACH instruction will not be
executed. (not processed.)
Before executing the PFWRT instruction, make sure that the BUSY signal for the
axis to be processed is turned OFF.
(3) When the remote I/O station* (Q Corresponding MELSECNET/H network remote
I/O module) is used, the dedicated instruction (TEACH ) is unusable.
: For details of the remote I/O station, refer to Q Corresponding MELSECNET/H
Network System Reference Manual (Remote I/O Network).
(4) If the TEACH instruction is executed in any of the following cases, an error
"Dedicated instruction error" (error code: 804) will occur and teaching cannot be
performed.
Any value other than 0 and 1 is set to "Teaching selection" (device: (S)+2) of
the control data.
Any value other than 1 to 600 is set to "Positioning No." (device: (S)+3) of the
control data.
The instruction for a non-existent axis is specified.
(Example: The TEACH2 instruction is specified when the QD75M1 is used.)

14 - 9

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Program example]
Program to execute the teaching of the positioning data No. 3 of the axis 1 when
X39 is turned ON.
No. 20 Teaching program
Positioned manually to target position.

<Teaching command pulse>

<Teaching command hold>

<Teaching data setting>

<Positioning data No. setting>

<Teaching execution>

<Teaching command storage OFF>

[Program example for use when dedicated instruction is not used]


Teaching program (when dedicated instruction is not used)
Positioned manually to target position.

<Teaching command pulse>

<Teaching command hold>

<Teaching positioning address>

<Sets teaching positioning data No. to 1>

<Turns OFF teaching command storage>

14 - 10

14 DEDICATED INSTRUCTIONS

MELSEC-Q

14.5 PFWRT
These dedicated instructions are used to write the QD75 parameters, positioning data
and block start data to the flash ROM.
Setting
data

Internal device
Bit

(S)
(D)

Word

Usable device
Special
MELSECNET/10
module
direct J \
U \G
Bit
Word

File
register

Constant

Others

K, H, $

[Instruction symbol]

Index
register
Zn

[Execution condition]

PFWRT

ZP.PFWRT

"Un"

(S)

(D)

[Setting data]
Setting data
"Un"
(S)
(D)

Setting details
QD75 head I/O number
(00 to FE: High-order two digits of I/O number expressed in three digits)
Head number of a device in which control data is stored
Head number of a bit device which turns ON the operation by one scan at the
time of completion of the instruction.
If the instruction is completed abnormally, ((D) + 1) will also be turned ON.

Setting side
( 1)

Data type

User

BIN 16 bits

Device

System

Bit

Note) The file register of each of the local device and the program cannot be used as a device for setting data.

[Control data]
Device

Item

(S)+0

System area

(S)+1

Complete status

Setting data

The state at the time of completion is stored.


0
: Normal completion
Other than 0 : Abnormal completion (error code)( 2)

1: The data on the setting side is as follows.


User : Data before the execution of dedicated instructions is stored by user.
System: Data after the execution of dedicated instruction is stored by PLC CPU.
2: Refer to Section 15.2 for error codes at abnormal completion.

14 - 11

Setting
Range

Setting side
( 1)

System

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Functions]
(1) The PFWRT instruction completion can be confirmed using the complete devices
((D)+0) and ((D)+1).
(a) Complete device ((D)+0)
This device is turned ON by the END processing of the scan for which PFWRT
instruction is completed, and turned OFF by the next END processing.
(b) Complete state display device ((D)+1)
This device is turned ON and OFF according to the state in which PFWRT
instruction is completed.
When completed normally : Kept unchanged at OFF.
When completed abnormally : This device is turned ON by the END
processing of the scan for which PFWRT
instruction is completed, and turned OFF by
the next END processing. (same ON/OFF
operation as complete device).
[Instruction symbol]

[Execution condition]

PFWRT

ZP.PFWRT
END
processing

PLC program

ON
PFWRT instruction

Complete device
Complete state display
device

END
processing

"Un"

(S)

(D)

END
processing

END
processing

PFWRT instruction
execution completion

OFF
ON
OFF

When
completed
ON abnormally
When
completed normally

OFF

1 scan

[Errors]
(1) When a dedicated instruction is completed abnormally, the error complete signal
((D)+1) is turned ON, and the error code is stored in the complete status ((S)+1).
Check and take measures against the error referring to Section 15.2 List of error
codes.

14 - 12

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Precautions]
(1) Do not turn ON the power and reset the PLC CPU while parameters, positioning
data and block start data are written to the flash ROM using the PFWRT
instruction.
A parameter error will occur or normal positioning start will become impossible
because the parameters, positioning data and block start data are not written
normally to the flash ROM.
If this occurs, restart the operation by the method shown below.
For GX Configurator-QP, write the parameters, positioning data and block start
data again to the flash ROM.
For a PLC program, write the parameters, positioning data and block start data
to the QD75 after initializing the parameters (PINIT instruction execution and
others).
Then execute the PFWRT instruction again.
(2) A writing to the flash ROM is up to 100,000 times.
If writing to the flash ROM exceeds 100,000 times, the writing to the flash ROM will
become impossible.
(3) After the power ON and PLC CPU reset operation, writing to the flash ROM using
a PLC program is limited to up to 25 times. (Not limited to up to 25 times when
writing to the flash ROM is carried out by peripheral device.)
If the 26th or more writing is requested after the power ON/PLC CPU reset
operation, a flash ROM exceed writing error (error code: 805) will occur, and the
writing will be disabled. If a flash ROM write error occurs by one writing to the
flash ROM, check and correct the flash ROM writing program. Then reset the
error or turn ON the power and reset the PLC CPU again.
(4) The PFWRT instruction can only be executed when the QD75 READY signal (X0)
is turned OFF.
When the QD75 READY signal is turned ON, the PFWRT instruction cannot be
executed.
Before executing the PFWRT instruction, turn OFF the PLC READY signal (Y0)
and then turn OFF the QD75 READY signal.
(5) When the remote I/O station (Q Corresponding MELSECNET/H network remote
I/O module) is used, the dedicated instruction (PFWRT) is unusable.
(6) When the PLC READY signal (Y0) is turned ON, an error (error code : 1204)
occurs in the case shown below. Execute the axis error reset after the error
occurrence.
(a) The motor capacity ( Pr.104 ) of flash ROM is set in the value except for 0.
(b) LED of the amplifier is indicated b.
(c) A set up of rotation direction was changed to 0 1 or 1 0 by PLC program
or GX-configrator-QP.
: For details of the remote I/O station, refer to Q Corresponding MELSECNET/H
Network System Reference Manual (Remote I/O Network).
14 - 13

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Program example]
Program used to write the parameters and positioning data stored in the buffer
memory to the flash ROM when X3D is turned ON.
No. 26 Flash ROM write program
<Flash ROM write command pulse>
<Flash ROM write command hold>

<PLC READY output to QD75 standby>

<Flash ROM write execution>

<Flash ROM write command storage OFF>

[Program example for use when dedicated instruction is not used]


Flash ROM write program (when dedicated instruction is not used)
<Flash ROM write command pulse>

<Flash ROM write command hold>

<PLC READY output to QD75 standby>

<Flash ROM write execution>

<Flash ROM write command storage OFF>

14 - 14

14 DEDICATED INSTRUCTIONS

MELSEC-Q

14.6 PINIT
This dedicated instruction is used to initialize the setting data of the QD75.
Setting
data

Internal device
Bit

(S)
(D)

Word

Usable device
Special
MELSECNET/10
module
direct J \
U \G
Bit
Word

File
register

Constant

Others

K, H, $

[Instruction symbol]

Index
register
Zn

[Execution condition]

PINIT

Z.PINIT

"Un"

(S)

(D)

[Setting data]
Setting data
"Un"
(S)
(D)

Setting details
QD75 head I/O number
(00 to FE: High-order two digits of I/O number expressed in three digits)
Head number of a device in which control data is stored
Head number of a bit device which turns ON the operation by one scan at the
time of completion of the instruction.
If the instruction is completed abnormally, ((D) + 1) will also be turned ON.

Setting side
( 1)

Data type

User

BIN 16 bits

Device

System

Bit

Note) The file register of each of the local device and the program cannot be used as a device for setting data.

[Control data]
Device

Item

(S)+0

System area

Setting data

The state at the time of completion is stored.


(S)+1
Complete status
0
: Normal completion
Other than 0: Abnormal completion (error code)( 2)
1: The data on the setting side is as follows.
User : Data before the execution of dedicated instructions is stored by user.
System: Data after the execution of dedicated instruction is stored by PLC CPU.
2: Refer to Section 15.2 for error codes at abnormal completion.

14 - 15

Setting side
( 1)

System

Setting range

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Functions]
(1) This dedicated instruction is used to return the setting data set in the QD75 buffer
memory and flash ROM to their factory-set data (initial values).
Setting data
Basic parameters ( Pr.1 to Pr.10 )
Detailed parameters ( Pr.11 to Pr.42 , Pr.200 , Pr.201)
OPR basic parameters ( Pr.43 to Pr.48 )
OPR detailed parameters ( Pr.49 to Pr.57 )
Servo parameters ( Pr.100 to Pr.161 )
Positioning data (No.1 to 600)
Block start data (No.7000 to 7004)

(2) The PINIT instruction completion can be confirmed using the complete devices
((D)+0) and ((D)+1).
(a) Complete device ((D)+0)
This device is turned ON by the END processing of the scan for which PINIT
instruction is completed, and turned OFF by the next END processing.
(b) Complete state display device ((D)+1)
This device is turned ON and OFF according to the state in which PINIT
instruction is completed.
When completed normally : Kept unchanged at OFF.
When completed abnormally : This device is turned ON by the END
processing of the scan for which PINIT
instruction is completed, and turned OFF by
the next END processing. (same ON/OFF
operation as complete device).
END
processing

PLC program

ON
PINIT instruction

Complete device
Complete state display
device

END
processing

END
processing

END
processing

PINIT instruction
execution completion

OFF
ON
OFF

When
completed
abnormally
When
completed normally

ON

OFF

1 scan

[Errors]
(1) When a dedicated instruction is completed abnormally, the error complete signal
((D)+1) is turned ON, and the error code is stored in the complete status ((S)+1).
Check and take measures against the error referring to section 15.2 List of error
codes.

14 - 16

14 DEDICATED INSTRUCTIONS

MELSEC-Q

[Precautions]
(1) The PINIT instruction can only be executed when the QD75 READY signal (X0) is
turned OFF.
When the QD75 READY signal is turned ON, the PINIT instruction cannot be
executed.
Before executing the PINIT instruction, turn OFF the PLC READY signal (Y0) and
then turn OFF the QD75 READY signal.
(2) When the remote I/O station (Q Corresponding MELSECNET/H network remote
I/O module) is used, the dedicated instruction (PINIT) is unusable.
: For details of the remote I/O station, refer to Q Corresponding MELSECNET/H
Network System Reference Manual (Remote I/O Network).

[Program example]
The following program initializes the parameters in buffer memory and flash ROM
when X3C turns ON.
No. 25 Parameter initialization program
<Parameter initialization command pulse>
<Parameter initialization command hold>

<PLC READY output to QD75 standby>


<Parameter initialization execution>
<Parameter initialization command storage OFF>

[Program example for use when dedicated instruction is not used]


Parameter initialization program (when dedicated instruction is not used)
<Parameter initialization command pulse>

<Parameter initialization command hold>

<PLC READY output to QD75 standby>

<Parameter initialization execution>

<Parameter initialization
command storagee OFF>

14 - 17

14 DEDICATED INSTRUCTIONS

MELSEC-Q

MEMO

14 - 18

Chapter 15 Troubleshooting

The "errors" and "warnings" detected by the QD75 are explained in this chapter.
Errors can be confirmed with the QD75 LED display and peripheral devices.
When an error or warning is detected, confirm the detection details and carry out the
required measures.

15.1 Error and warning details.......................................................................................15- 2


15.2 List of errors ...........................................................................................................15- 6
15.2.1 QD75 detection error ...............................................................................15- 6
15.2.2 MR-H-BN detection error .........................................................................15- 34
15.2.3 MR-J2-B detection error...........................................................................15- 46
15.2.4 MR-J2S-B detection error ........................................................................15- 56
15.2.5 MR-J2-Jr detection error ..........................................................................15- 66
15.2.6 MR-J2M-B detection error .......................................................................15- 76
15.3 List of warnings ......................................................................................................15- 90
15.3.1 QD75 detection warning ..........................................................................15- 90
15.3.2 MR-H-BN detection warning....................................................................15- 96
15.3.3 MR-J2-B detection warning .....................................................................15- 98
15.3.4 MR-J2S-B detection warning...................................................................15-100
15.3.5 MR-J2-Jr detection warning.....................................................................15-102
15.3.6 MR-J2M-B detection warning ..................................................................15-104
15.4 LED display functions ............................................................................................15-106

15 - 1

15

15 TROUBLESHOOTING

MELSEC-Q

15.1 Error and warning details


[1] Errors
Types of errors
Errors detected by the QD75 include parameter setting range errors, errors at the
operation start or during operation and errors detected by servo amplifier.
(1) Errors detected by the QD75 include parameter setting range errors
The parameters are checked when the power is turned ON and at the rising
edge (OFF ON) of the PLC READY signal [Y0]. An error will occur if there is
a mistake in the parameter setting details at that time.
When this kind of error occurs, the QD75 READY signal does not turn ON.
To cancel this kind of error, set the correct value in the parameter for which
the error occurred, and then turn ON the PLC READY signal [Y0].

POINT
Execute the re-setup of the parameter after you execute the initialization (refer to
the Section 13.2) of the parameter when the error (error code: 900 to 997) occurs in
many and QD75 doesn't start.
(2) Errors at the operation start or during operation (QD75 detection errors)
These are errors that occur at the operation start or during operation when the
positioning control, JOG operation, or inching operation is used. If an axis
error occurs during interpolation operation, the error No. will be stored in both
the reference axis and the interpolation axis.
Note that, in the following cases (a) and (b), the axis error No. will be stored
only in the reference axis during analysis of the positioning data set in each
point of the positioning start data table.
(a) When the interpolation axis is BUSY.
(b) When the error occurred in positioning data or parameters unrelated to
interpolation control.
If the error occurred at the simultaneous start of a positioning operation, the
axis error storage details will differ depending on whether the error occurred
before or after the simultaneous start.
If the error occurred before the simultaneous start (illegal axis No., other axis
BUSY, etc.), an "error before simultaneous start" will occur.
If the error occurred after the simultaneous start (positioning data error,
software stroke limit error, etc.), an error code corresponding to the axis in
which the error occurred will be stored. Because a simultaneous start
cannot be carried out due to this, a "simultaneous start not possible error"
error code will be stored in all axes in which an error has not occurred.
The axis operation status will be displayed as "error occurring" for axes in
which an error occurred.
If an error occurs during operation, any moving axes will deceleration stop,
and their operation status will be displayed as "error occurring".
All axes will decelerate to a stop during interpolation operations, even if the
error occurs in only one axis.
(3) Servo amplifier detection errors
These are errors that occur at the hardware error such as servo amplifier and
servomotor or the servo parameter error.
Servo is turned off at the error occurrence, and axis stop. If you remove an
error factor, reset the servo amplifier.
15 - 2

15 TROUBLESHOOTING

MELSEC-Q

(4) Types of error codes


Error code
001 to 009
100 to 199
200 to 299
300 to 399
500 to 599
800 to 899
900 to 999
1201 to 1209
2000 to 2099

Classification of errors
Fatal errors
Common errors
OPR or absolute position restoration errors
JOG operation or inching operation errors
Positioning operation errors
I/F (Interface) errors
Parameter setting range errors
Encoder errors
Servo amplifier errors

Error storage
When an error occurs, the error detection signal turns ON, and the error code
corresponding to the error details is stored in the following buffer memory address
( Md.23 Axis error No.) for axis error No. storage. Note that there is a delay of up
to 3.5 ms after the error detection signal turns ON until the error code is stored.
Axis No.

Error detection signal

Buffer memory address

X8

806

X9

906

XA

1006

XB

1106

A new error code is stored in the buffer memory address ( Md.23 Axis error No.)
for axis error storage every time an error occurs.

[2] Warnings
Types of warnings
Warnings detected by the QD75 include system warnings, axis warnings and
warnings detected by servo amplifier.
(1) Warnings include system warnings.
The types of system warnings are shown below.

System control data setting warnings


An axis warning for axis 1 will occur.

Positioning data setting warnings


An axis warning for each axis will occur.
Note that a warning will occur for the reference axis when an interpolation
designation or axis setting warning occurs.

(2) Warnings include axis warnings.

Axis warnings occur due to setting warnings from operations such as


positioning operations, JOG operations or manual pulse generator operations.

Axis warnings occur due to system warnings.


The axis operation status does not change even if an axis warning occurs.

15 - 3

15 TROUBLESHOOTING

MELSEC-Q

(3) Servo amplifier detection warnings


These are warning that occur at the hardware error such as servo amplifier
and servomotor or the inapplicable servo parameters.
Error or normality operation can't be executed by waning when warning is left
as it is though servo off isn't executed.
If you remove a warning factor, reset the servo amplifier.
(4) Types of warning codes
Warning code

Classification of warnings

100 to 199

Common warnings

300 to 399

JOG operation warnings

400 to 499

Manual pulse generator operation warnings

500 to 599

Positioning operation warnings

900 to 999

System control data setting range check warnings


Servo amplifier warnings
(The contents of a vary in the model of servo amplifier.)

2090 to 2999

Warning storage
(1) When an axis warning occurs, the warning code corresponding to the warning
details is stored in the following buffer memory ( Md.24 Axis warning No.) for
axis warning No. storage.
Axis No.

Buffer memory address

807

907

1007

1107

(2) When an axis warning occurs in a positioning operation, etc., "1" is set in bit 9
(b9) of the following buffer memory ( Md.31 Status) for axis status storage.
Axis No.

Buffer memory address

817

917

1017

1117

[3] Resetting errors and warnings


An error or warning state is canceled after the following processing has been
carried out by setting a "1" in the address [1502 (for axis 1)], [1602 (for axis 2)],
[1702 (for axis 3)], and [1802 (for axis 4)] of the buffer memory for axis error
resetting ( Cd.5 Axis error reset).

Axis error detection signal turned OFF


" Md.23 Axis error No." cleared
" Md.24 Axis warning No." cleared
Changing of " Md.26 operation status" from "Error" to "Standby".
" Md.31 Axis warning detection (b9)" turned OFF

15 - 4

15 TROUBLESHOOTING

MELSEC-Q

[4] Invalid operations


For the following operations, the setting details will be invalidated, and an error or
warning will not occur.

Speed change during machine OPR


Speed change before operation
(Speed override change, skip command, continuous operation interruption
request, target position change request)
Axis stop during axis stop
Axis sudden stop during axis stop
Axis stop before axis operation
Axis sudden stop before axis operation
Writing to the buffer memory monitoring area

[5] Confirming the error and warning definitions


The error and warning definitions can be confirmed with the error and warning
codes. Confirming them requires GX Developer or GX Configurator-QP. For
details, refer to GX Developer Operating Manual or GX Configurator-QP
Operating Manual. (Refer to Section 15.2 and Section 15.3 for details of the error
and warning codes.)

15 - 5

15 TROUBLESHOOTING

MELSEC-Q

15.2 List of errors


The following table shows the error details and remedies to be taken when an error
occurs.

15.2.1 QD75 detection error


Classification
of errors

Fatal errors

Common
errors

Error
code

Error name

000

(Normal status)

001

Fault

002

Internal circuit fault

Error

Operation status at error occurrence

Hardware fault.

The system stops.

The PLC READY signal (Y0) is


turned OFF during operation.

The system stops with the setting


(deceleration stop/sudden stop) of the
detailed parameter 2 Sudden stop
selection (stop group 2).
(Note that the deceleration stop only
occurs during the manual pulse
generator operation.)

101

PLC READY signal


OFF during
operation

102

Servo READY signal


The Servo READY signal is turned
OFF during
OFF during operation.
operation

The system stops immediately.

103

Test mode faults


during operation

The personal computer cannot


communicate with the CPU unit.

The system stops with the setting


(deceleration stop/sudden stop) of the
detailed parameter 2 Sudden stop
selection (stop group 2).
(Note that the deceleration stop only
occurs during the manual pulse
generator operation.)

104

Hardware stroke
limit (+)

105

Hardware stroke
limit ()

The hardware stroke limit (upper limit The system stops with the setting
(deceleration stop/sudden stop) of the
signal FLS) is input turned OFF.
detailed parameter 2 Sudden stop
selection (stop group 1).
(Note that the deceleration stop only
The hardware stroke limit (lower limit occurs during the manual pulse
signal RLS) is input turned OFF.
generator operation.)

106

Stop signal ON at
start

Start is requested when a stop signal


The system does not start positioning.
is turned ON.

107

The PLC READY signal is turned


READY OFF ON
from OFF to ON when BUSY signal
during BUSY signal
is turned ON.

The QD75 READY signal (X0) is not


turned ON.

108

Impossible to start

Start is requested when start is not


possible in the axis operation state.

The system does not start positioning.

15 - 6

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

Check that there is no influence from noise.


Check hardware for possibility of fault.

Review the PLC program which turns ON/OFF PLC


READY signal (Y0).
Cancel the error with an axis error reset.
(Refer to Section 15.1[3])

Check the servo amplifier power, wiring with the servo


amplifier, and connection of connectors, and cancel the
error with an axis error reset. (Refer to Section 15.1[3])

Check that there is no error on the personal computer


side I/F to which a cable is connected.
Change the transmission speed (serial communication
baud rate selection) between the personal computer
and the QD75. (Refer to Section 5.2.9 Pr.133 )

After making an axis error reset (refer to [3] in Section


15.1), perform manual control operation (refer to
Chapter 11) to move the axis to the other position in
order that the upper limit signal (FLS) will turn ON.

After making an axis error reset (refer to [3] in Section


15.1), perform manual control operation (refer to
Chapter 11) to move the axis to the other position in
order that the lower limit signal (RLS) will turn ON.

Check whether the stop commands (output


signals/external inputs to QD75) are turned ON or OFF.
Turn OFF the ON commands.
Output signals to QD75
Axis 1: Y4, Axis 2: Y5, Axis 3: Y6, Axis 4: Y7
External input
Connectors for external device connection:
Stop signals (STOP)
After confirming the stop command status, cancel the
error with an axis error reset. Then turn ON a start
signal. (Refer to Section 15.1[3])

The PLC READY signal (Y0) is turned from OFF to ON


when all BUSY signal is turned OFF.

Do not request the start when the axis operation state is


other than "standby", "stop", and "step standby".

15 - 7

15 TROUBLESHOOTING

Classification
of errors

Error
code

201

203

204

205

Home
position
return (OPR)
or
absolute
position
restoration
errors

Error name

Start at home
position (OP) fault

MELSEC-Q

Error

Operation status at error occurrence

When the machine home position


return (OPR) retry invalid is set, the
near-point dog home position return The machine home position return
(OPR) is started with the home
(OPR) is not started.
position return (OPR) complete flag
turned ON.

The near-point dog signal is turned


OFF during the deceleration from a
Dog detection timing
home position return (OPR) speed to
fault
a creep speed by the near-point dog
home position return (OPR).
The system stops with the setting
The zero signal is turned OFF during (deceleration stop/sudden stop) of the
detailed parameter 2 Sudden stop
the deceleration from a home
Home position (OP)
selection (stop group 3).
position return (OPR) speed to a
detection timing fault
creep speed by the stopper method (Note that the deceleration stop only
occurs during the manual pulse
2) - home position return (OPR).
generator operation.)
A dwell time is passed during the
Dwell time fault

deceleration from a creep speed to a


home position return (OPR) speed
by the stopper method 1) - home
position return (OPR).
In the count method 1) and 2)
machine home position return
(OPR), a parameter "Setting of
The machine home position return
movement amount after near-point
(OPR) is not started.
dog ON" is smaller than a distance
necessary for deceleration stop from
a home position return (OPR) speed.

206

Count method
movement amount
fault

207

The OPR request flag is turned ON


Home position return
when a fast - home position return
(OPR) request flag
(OPR) is started (positioning start
ON
No. 9002).

209

The restart command is turned ON


Home position return
after the machine home position
(OPR) restart not
The restart is not carried out.
return (OPR) is stopped using a stop
possible
signal.

210

The zero point is not passed when


Home position return the dog or count method home
(OPR) restart zero position return (OPR) is re-started, or
point not passed
data set method home position
return (OPR) is made.
The data is not loaded from the
servo amplifier properly upon the
home position return (OPR).

211

ZCT read error

212

The data is not loaded from the


ABS reference point
servo amplifier properly upon the
read error
home position return (OPR).

213

ABS transmission
time

214

ABS transmission
SUM

The fast - home position return (OPR)


is not started.

The home position return (OPR) is not


completed.

Communication cannot be carried


out with the servo-amplifier using an The absolute position restoration is
absolute position restoration
not carried out.
instruction.

15 - 8

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

78

228

378

528

74
75

224
225

374
375

524
525

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

<OPR retry>
0, 1

Validate the home position return (OPR) retry function


(set value: 1). (Refer to Section 12.2.1)
Move the workpiece from the current position (on
home position (OP) ) using the manual control
operation (refer to chapter 11), then carry out an
original position return again.
Lower the home position return (OPR) speed.
Increase the dog signal input time.
(Refer to Section 8.2.3)

<OPR speed>
Lower the home position return (OPR) speed.
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or others] Input external zero signals during the movement at a
creep speed.
(Refer to Section 8.2.5)

74
75

224
225

374
375

524
525

74
75

224
225

374
375

524
525

79

229

379

529

<OPR dwell time>


0 to 65535

80
81

230
231

380
381

530
531

<Movement amount setting after


near-point dog ON>
0 to 2147483647

74
75

224
225

374
375

524
525

<OPR speed>
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min]

Lower the home position return (OPR) speed.


Increase the OPR dwell time.
(Refer to Section 8.2.4)
Calculate the movement distance using a speed limit,
home position return (OPR) speed, and deceleration
time, and set the movement amount after near-point
dog ON so that the distance becomes a deceleration
distance or longer.
Lower the home position return (OPR) speed.
Adjust the near-point dog position so that the
movement amount after near-point dog ON becomes
longer. (Refer to Section 8.2.7, 8.2.8)

1500 1600 1700 1800

<Positioning start No.>


1 to 600
7000 to 7004
9001 to 9004

Execute the machine home position return (OPR)


(positioning No. 9001). (Refer to Section 8.2)

1500 1600 1700 1800

<Positioning start No.>


1 to 600
7000 to 7004
9001 to 9004

Start the machine home position return (OPR)


(positioning start No. 9001) again. (Refer to Section
8.2)

Turn the motor more than one revolution using JOG or


positioning operation.

Execute the home position return (OPR) again.

Execute the home position return (OPR) again.

Review the wiring. (Refer to Section 12.6)


Review the PLC program.

Review the wiring. (Refer to Section 12.6)


Review the PLC program.
Review the dedicated instruction parameters.
(Refer to Section 14.3)

15 - 9

15 TROUBLESHOOTING

MELSEC-Q

Classification
of errors

Error
code

JOG
operation
or
inching
operation
errors

300

At the time of JOG starting, the JOG The JOG operation is not carried out
Outside JOG speed
speed comes out of a specified
when the JOG speed is outside the
range
range.
setting range at the time of JOG start.

301

Inching movement
amount error

500

The condition data No. is outside the


setting range when a block using the
Illegal condition data condition data is started by a special
The operation is terminated.
No.
starting (conditional start, wait start,
simultaneous start, FOR (condition)).
(1 Condition data No. 10)

Error name

Error

The inching movement amount


exceeds the JOG speed limit.

Operation status at error occurrence

The inching operation is not carried


out when the inching movement
amount exceeds a JOG speed limit at
the time of inching start.

<When blocks are started


simultaneously>
The partner axis for simultaneous
start is BUSY.

501

Error before
simultaneous start

Positioning
operation
errors

<When multiple axes are started and


At start: The system will not operate.
controlled simultaneously>
The partner axis for simultaneous During operation:
The system stops
start is BUSY.
immediately.
The Simultaneous start axis start
data No. of the start axis is 0 or is
outside the setting range.
The Simultaneous start axis start
data No." of those axes other than
the start axis is outside the setting
range.
The positioning data No. tried to be
executed is outside the ranges of 1
to 600, 7000 to 7004, and 9001 to
9004.
The designation of a JUMP
The positioning data is not executed.
destination is executed currently.
The designation of a JUMP
destination is outside the ranges of
1 to 600.

502

Illegal data No.

503

At the start of positioning, a current


speed (1) is set for the command
speed of the positioning data to be
initially executed.
Command speed is
At the start of positioning, operation
The current speed is set by speed does not start.
not set
control.
The current speed is set for speedposition switching control.

15 - 10

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4
1518 1618 1718 1818
1519 1619 1719 1819

MELSEC-Q

Set range
(Setting with PLC program)

<JOG speed>
Bring JOG speed into the setting range.
1 to 10000000 [PLS/s]
(Refer to Section 11.2)
1 to 2000000000 [mm/min or others]

1517 1617 1717 1817

<Inching movement amount>


0 to 65535

Refer to Section 5.4


"List of block start data"

<Condition data No.>


1 to 10

Refer to Section 5.5


"List of condition data"

Remedy

<Condition operators>
Axis designation:
10H, 20H, 30H, 40H, 50H,
60H, 70H, 80H, 90H, A0H,
B0H, C0H, D0H, E0H

Reduce the inching movement amount.


(Refer to Section 11.3)

Review the condition data No.


(Refer to Section 5.4 Da.14 )

Review the simultaneous start axis start data No. .


(Refer to Section 5.5 Da.16 )

1540 1640 1740 1840 Axis 1 start data No.


Simultaneous
start axis start Review the simultaneous start axis start data No. to
data No.
correct value.
(Refer to Section 10.5)
1542 1642 1742 1842 Axis 3 start data No.
0 to 600
1541 1641 1741 1841 Axis 2 start data No.

1543 1643 1743 1843 Axis 4 start data No.

1500 1600 1700 1800

<Positioning start No.>


1 to 600,
7000 to 7004,
9001 to 9004
<JUMP destination>
1 to 600

Review the positioning start No., positioning start data


(in block start), and positioning data (in JUMP
instruction) to correct value.

Refer to Section 5.3


"List of positioning data"
<Command speed>
1 to 10000000 [PLS/s]
Review the positioning data to correct value.
1 to 2000000000 [mm/min or others]

15 - 11

15 TROUBLESHOOTING

Classification
of errors

Error
code

504

Error name

Error

Operation status at error occurrence

Outside linear
movement amount
range

When the parameter "interpolation


speed designation method"
performs a linear interpolation in
setting a "composite speed", the
axis movement amount for each
positioning data exceeds
At start: The system will not operate.
1073741824(230).
During operation:
The system stops
The positioning address is
immediately.
360.00000 or less or 360.00000
or more using INC instruction,
where the control unit is set to
"degree" and software stroke limit
upper limit is not equal to the
software stroke limit lower limit.

Outside circular
interpolation error
allowable limit

When an arc is interpolated by the


designation of the center point, a
difference between a radius of start
point-center point and a radius of
end point-center point exceeds the
parameter "Circular interpolation
error allowable limit".

Positioning
operation
errors

506

MELSEC-Q

15 - 12

At start: The circular interpolation


control by center point
designation is not executed.
During operation :
The system will stop
immediately.

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

Refer to Section 5.3


"List of positioning data"

60
61

210
211

360
361

510
511

MELSEC-Q

Set range
(Setting with PLC program)
<Positioning address/movement
amount>
ABS
unit [mm] [PLS] [inch]
2147483648 to 2147483647
Unit [degree] 0 to 35999999
INC
(When software stroke limits are
valid)
Unit [degree]:
35999999 to 35999999
Unit [mm], [PLS], [inch]:
2147483648 to 2147483647
(When software stroke limits are
invalid)
2147483648 to 2147483647
Speed-position switching
INC mode: 0 to 2147483647
ABS mode: 0 to 35999999
Position-speed switching
0 to 2147483647
<Arc address>
2147483648 to 2147483647
<Circular interpolation error
allowable limit>
0 to 1000000

15 - 13

Remedy

Review the positioning address.

Center point address (positioning address)


End address (arc address)

Correct.

Correct the circular interpolation error allowable limit


value.

15 TROUBLESHOOTING

Classification
of errors

Error
code

Error name

MELSEC-Q

Error

At start: The system will not operate.


In the analysis of new current value:
Positioning is carried out at a
Current value is not
position beyond the software stroke
changed.
limit upper limit.
During operation:
The positioning address and new
The system stops
current value exceed the software
immediately when the
stroke limit upper limit.
positioning address during
In the circular interpolation by the
position control (including
designation of the sub points, the
position control in speedsub points exceed the software
position switching control or
stroke limit upper limit.
position-speed switching
control) is switched to the
data outside the software
stroke limit range.
The system makes a stop at
the setting (normal
deceleration stop only) of
Positioning is carried out at a
sudden stop selection (stop
position beyond the software stroke
group 3) in the detailed
limit lower limit.
parameter 2 when the
The positioning address and new
current feed value or
current value exceed the software
machine feed value during
stroke limit lower limit.
speed control (including
In the circular interpolation by the
speed control in speeddesignation of the sub points, the
position switching control or
sub points exceed the software
position-speed switching
stroke limit lower limit.
control) or during manual
control falls outside the
software stroke limit range.

507

Software stroke
limit+

508

Software stroke
limit

514

The new current address is outside


Outside new current
the ranges of 0 to 359.99999, where
value range
the control unit is set to "degree".

Positioning
operation
errors

515

516

Operation status at error occurrence

New current value


invalid

The control system sets an


operation pattern (continuous path
control) using new current
The current value is not changed.
positioning data.
The operation pattern sets a "new
current value" in the control system
using the data following the
"continuous path control"
positioning data.

Continuous path
control invalid

The continuous path control is


designated using a control system
which is not allowed to use for
continuous path control such as
speed control, speed-position
switching control, position-speed
switching control, and fixed-feed.
The previous data such as those
At start, the system will not operate.
on speed control, speed-position
switching control, position-speed
switching control, and fixed-feed
shows a continuous path control.
The continuous positioning control
is designated for speed control or
position-speed switching control.

15 - 14

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

New current value

1506 1606 1706 1806


1507 1607 1707 1807

<New current value>


<Software stroke upper and lower
limits>
[mm] [inch] [PLS]
2147483648 to 2147483647
468
[degree]
469
0 to 35999999

Software stroke limit


upper limit

18
19

168
169

318
319

Software stroke limit


lower limit

20
21

170
171

320
321

At start: Bring the current feed value into the software


stroke limit using the manual control
operation.
(Refer to Chapter 11)
Correct the positioning address (Also check
the arc address in circular interpolation with
sub points designated).
New current value:
Bring the new current value into the software
stroke limit. (Refer to Section 9.2.19)
During operation:
Correct the positioning address.
(For the positioning and arc addresses, refer
to Da.6 and Da.7 in Section 5.3.)

470
471

1506 1606 1706 1806


1507 1607 1707 1807

Refer to Section 5.3


"List of positioning data"

<New current value>


[degree] 0 to 35999999

<Control system>
01H to 1EH, 80H to 84H
03H, 0CH, 17H, 1CH:
1 to 4 axis fixed-feed control
04H, 05H, 13H, 14H, 18H, 19H, 1DH,
1EH:
1 to 4 axis speed control
81H: current value changing
Speed-position switching control:
06H, 07H
Position-speed switching control:
08H, 09H
<Operation pattern> 00, 01, 11
01: Continuous positioning control
11: Continuous path control

15 - 15

Bring the new current value into the setting range.


(Refer to Section 9.2.19)

Do not designate a current value changing using the


positioning data following the continuous path control.
Do not designate a "current value changing" using the
positioning data following the continuous path control.
(Refer to Section 9.2.19)

Do not designate a speed control, fixed-feed, speedposition switching control, and position-speed
switching control using the positioning data following
the continuous path control data.
Do not carry out the fixed-feed, speed control, speedposition switching control, and position-speed
switching control using the continuous path control
operation pattern.
Do not carry out the speed control and position-speed
switching control using the continuous path control
operation pattern.
(Refer to Chapter 9)

15 TROUBLESHOOTING

Classification
of errors

Positioning
operation
errors

Error
code

Error name

MELSEC-Q

Error

518

Outside operation
pattern range

The operation pattern set value is 2.


A target position change is
requested on those control
systems other than ABS1 and
INC1.
A target position change is carried
out in continuous path control.
A changed address is outside the
software stroke limit.
A target position change is carried
out during deceleration stop.

519

Interpolation while
interpolation axis
BUSY

Interpolation is started during the


operation of the interpolation axis.

520

Unit group
unmatched

521

Illegal interpolation
description
command

522

Command speed
setting error

523

Interpolation mode
error

Operation status at error occurrence

The reference and interpolation axis


units are different at the parameter
"interpolation speed designation
method" setting of "composite
At start: The system will not operate.
speed".
During operation:
The number of axes necessary for
The system stops with the
interpolation operation is not
setting (deceleration
present in the unit.
stop/sudden stop) of the
In 2-axis interpolation, the axis to
detailed parameter 2
be interpolated is the self axis or an
Sudden stop selection
axis not present.
(stop group 3).
The command speed is outside the (Note that the deceleration stop only
setting range.
occurs during the manual pulse
generator operation.)
Linear interpolation, circular
interpolation:
Reference axis is outside the
setting range.
Speed control interpolation:
Either of reference axis and
interpolation axis is outside the
speed range.
For starting, a composite speed is
designated in the reference axis
parameter "Interpolation speed
designation method" using the
speed interpolation control or
4-axis linear interpolation control.
For starting, a reference axis speed
is designated in the reference axis
parameter "Interpolation speed
designation method" using the
circular interpolation control.

15 - 16

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

Correct the operation pattern.


(Refer to Section 5.3 Da.1 )
Same as error codes 515 to 516

Correct the control system.


(Refer to Section 5.3 Da.2 )

150

300

450

Correct the positioning data or change the parameter


"Unit setting" of the axis to be interpolated.
(Refer to Section 9.1.6)

<Unit setting>
0, 1, 2, 3

Correct the control system.


(Refer to Section 5.3 Da.2 )

Same as error codes 515 to 516

Command speed storage


addresses of positioning
data No. 1 to 600

29

179

329

479

Correct the axis to be interpolated.


(Refer to Section 5.3 Da.5 )

<Command speed>
Correct the command speed.
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or others] (Refer to Section 5.3 Da.8 )

<Interpolation speed designation


method>
0: Composite speed
1: Reference axis speed

15 - 17

Set the "Interpolation speed designation method"


correctly.
(Refer to Section 9.1.6)

15 TROUBLESHOOTING

Classification
of errors

Error
code

Error

Operation status at error occurrence

Control system
setting error

The control system setting value is


outside the specified limit.
The number of control axes differs
from the previous data when
continuous positioning control or
continuous path control is to be
exercised for continuously.
Machine OPR, fast OPR, or speedposition or position-speed switching
control was performed in the
wiring-less mode.
The NOP instruction was set to the
control system of positioning data
No. 600.
Any value other than 0 was set at
buffer memory address 1906 (use
prohibited area).

At start: The system will not operate.


During operation:
The system stops with the
setting (deceleration
stop/sudden stop) of the
detail parameter 2 Sudden
stop selection
(stop group 3).
(Note that the deceleration stop only
occurs during the manual pulse
generator operation.)

Sub point setting


error

Either of the following applies in the


circular interpolation with sub points
designated.
Start point = sub point
End point = sub point
Start point, end point, and sub point
At start: The system will not operate.
are in line with each other.
During operation:
Sub point and center point are
The system stops
outside the range of
immediately.
2147483648 to 2147483647.

526

End point setting


error

Start point is equal to end point in


the circular interpolation with sub
points designated.
End point address is outside the
range of 2147483648 to
2147483647.

527

In an arc with designated center


point, either of the following applies.
At start: The system will not operate.
Start point = Center point
Center point setting
During operation:
End point = Center point
error
The system stops
Center point address is outside the
immediately.
range of 2147483648 to
2147483647.

524

525

Error name

MELSEC-Q

Positioning
operation
errors

530

Outside address
range

532

Simultaneous start
not possible

In the speed-position switching


control and the position-speed
At start: The system will not operate.
switching control, the setting value During operation:
of a positioning address is
The system stops
negative.
immediately with the setting
In ABS1, ABS2, ABS3 and ABS4,
(deceleration stop/sudden
the setting value of a positioning
stop) of the detailed
address is outside the range of 0 to
parameter 2 sudden stop
359.99999 degrees.
selection
(stop group 3).
(Note
that
the deceleration stop only
Among the axes to be started
simultaneously, there is an axis on occurs during the manual pulse
which an error other than this error generator operation.)
occurs.

15 - 18

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

Axis 1 Axis 2 Axis 3 Axis 4

Correct the control system or parameter.


(Refer to section 9.1.6, 9.2.20)
Do not make setting at buffer memory address 1906
(use prohibited area).

Same as error codes 515 to 516

Refer to Section 5.3


"List of positioning data"

<Positioning address/movement
amount>
unit [mm] [PLS] [inch]
2147483648 to 2147483647
(Unit [degree]) cannot be set.
<Arc address>
2147483648 to 2147483647

Correct the sub address (arc address).


(Refer to Section 9.2.10)

Correct the end address (positioning address).


(Refer to Section 9.2.10)

Correct the center point address (arc address).


(Refer to Section 9.2.11)

Same as in error codes 525 to 526.

Correct the positioning address.


(Refer to Section 9.2.16, 9.2.17, 9.2.18)

Same as in error codes 504, 506.

Refer to Section 5.3


"List of positioning data"
and Section 5.4 "Block start
data"

In the error history, check the axis where the error


other than this error occurred, and remove the error
factor. Correct the block start data and positioning data.

15 - 19

15 TROUBLESHOOTING

Classification
of errors

Error
code

533

Positioning
operation
errors

Error name

MELSEC-Q

Error

Operation status at error occurrence

The condition setting values are not


set or outside the setting range.
The condition operator setting
values are not set or outside the
setting range.
The condition operator is a bit
Condition data error operator, and the parameter 1 is 32
or more.
An unusable condition operator is
set for the set condition.
The operation is terminated.
The conditional operator is the
range operator and parameter 1 is
greater than parameter 2.
The partner axis designation for
simultaneous start includes the
self-axis.
No applicable special start
instruction is present.

534

Special start
instruction error

535

Circular interpolation Circular interpolation is carried out


not possible
on an axis in the unit of degree.

536

The positioning start is carried out


M code signal ON at
when an M code ON signal (X4 to
positioning start
X7) is turned ON.

537

PLC READY signal


OFF at positioning
start

The positioning start is carried out


when the PLC READY signal (Y0) is
turned OFF.

538

READY signal OFF


at positioning start

The positioning start is carried out


when the QD75 READY signal (X0)
is turned OFF.

543

Outside start No.


range

At the start of positioning, the


setting value of the "positioning
start No." of the axis control data is
outside the ranges of 1 to 600,
7000 to 7004, and 9000 to 9004.
At a Pre-reading start, the
"positioning start No." setting of the
axis control data is other than 1 to
600.

544

At start: The system will not operate.


During operation:
Outside radius range The arc radius exceeds 536870912.
The system stops
immediately.

545

Control system
LOOP setting error

A "0" is set in the control system


"LOOP".

15 - 20

At start, the system will not operate.

The operation is terminated.

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

Normalize the block start data.

Refer to Section 5.4


"Block start data"

<Special start instruction>


00H to 06H

Refer to Section 5.3


"List of positioning data"
1504 1604 1704 1804

Correct the instruction code of the special start data.


(Refer to Section 5.4 Da.13 )
Correct the control system.
(Refer to Section 5.3 Da.2 )

<M code OFF request>


After turning OFF the M code ON signal, start the
1: M code ON signal is turned OFF system. (Refer to Section 12.7.3)

Check the PLC program which turns ON/OFF the PLC


READY signal (Y0), and turn ON the PLC READY
signal. Then start the system.

Check the QD75 READY ON signal, and then start the


system. (Refer to Section 3.3.2)

1500 1600 1700 1800

Refer to Section 5.3


"List of positioning data"

<Positioning start No.>


1 to 600,
7000 to 7004,
9001 to 9004

Review the positioning start No. to correct value.


(Refer to Section 12.7.8)

<Maximum radius>
536870912

Correct the positioning data.


(Refer to Section 9.2.10, 9.2.11)

<LOOP to LEND>
1 to 65535

Set 1 to 65535 in LOOP. (Refer to Section 9.2.22)

15 - 21

15 TROUBLESHOOTING

Classification
of errors

Positioning
operation
errors

Error
code

Error name

MELSEC-Q

Error

Operation status at error occurrence

546

At start: The system will not operate.


During operation:
The system decelerates to a
The setting value of ABS direction in
stop.
the
unit
of
degree
is
as
follows.
Illegal setting of ABS
(Note that, in the continuous
direction in unit of
Set outside the setting range.
positioning control and continuous
degree
A figure other than "0" is set when
path control, the system continues
the software stroke limit is valid.
operating with the setting set at the
time of start even if the setting is
changed during the operation.)

800

Hold error

At start: The system will not operate.


During operation:
The system stops with the
setting (deceleration
In the PLC CPU unit parameter
stop/sudden stop) of the
"Output at error stop", the setting for
detailed parameter 2 sudden
QD75 is "Hold".
stop selection
(stop group 3).
(Note that the deceleration stop only
occurs during the manual pulse
generator operation.)

801

Flash ROM writing


error

Data is not written to the flash ROM.


At start: The system will not operate.

802

Flash ROM sum


check error

While data is written to the flash


ROM, the power is turned OFF.

803

PLC CPU error

The PLC CPU has an error.

804

The ABRST instruction is


executed with the status set to
other than 0.
The PSTRT instruction is
executed with the start No. set to
other than 1 to 600, 7000 to 7004
and 9001 to 9004.
Dedicated instruction The TEACH instruction is
error
executed with the teaching data
selection set to other than 0 and 1.
The TEACH instruction is
executed with the positioning data
No. set to other than 1 to 600.
The instruction of a non-existent
axis is specified by the ABRST ,
PSTRT or TEACH instruction.

805

Flash ROM exceed


writing error

I/F
errors

Data is written to the flash ROM


continuously 25 times or more from
the PLC program.

15 - 22

At start: The system will not operate.


During operation:
The system stops with the
setting (deceleration
stop/sudden stop) of the
detailed parameter 2 sudden
stop selection
(stop group 3).
(Note that the deceleration stop only
occurs during the manual pulse
generator operation.)

At start: The system will not operate.

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4
ABS setting direction in the
unit of degree
1550 1650 1750 1850

MELSEC-Q

Set range
(Setting with PLC program)
0: Shortcut
1: Clockwise
2: Counterclockwise

Remedy
Set the ABS setting direction in the unit of degree
within the setting range.
Set "0" when the software stroke limits are valid.
(Refer to Section 9.1.5)

Software stroke limit


upper limit
468 [mm] [inch] [PLS]
469
2147483648 to 2147483647
[degree]
Software stroke limit
0 to 35999999
lower limit

18
19

168
169

318
319

20
21

170
171

320
321

470
471

Clear the setting of the PLC CPU module parameter


"Output at error stop".
(Refer to "QCPU Users Manual")

Replace the flash ROM with a new one.

<Parameter initialization request>


1: Parameter initialization is
requested

1901

Invalidate the software stroke limit.


(To invalidate, set the software stroke limit upper limit
value to the software stroke limit lower limit value.)
(Refer to Section 9.1.5)

Return the parameter to that set at the time of delivery


from the plant. (Refer to Section 13.2)

<ABRST status>
0: Communication complete
(received from the servo amplifier)
<PSTRT start No.>
1 to 600, 7000 to 7004, 9001 to 9004
<TEACH teaching data selection>
0: The current feed value is written to
the positioning address.
1: The current feed value is written to
the arc address.
<TEACH positioning data No.>
1 to 600

When executing the ABRST instruction, set the


status to 0 (refer to Section 14.3).
When executing the PSTRT instruction, set the start
No. to within the setting range (refer to Section 14.4).
When executing the TEACH instruction, set the
teaching data selection and positioning data No. to
within the setting range (refer to Section 14.5).
Do not specify the instruction of a non-existent axis by
the ABRST , PSTRT and TEACH instructions
(refer to Section 14.3 to Section 14.5).

Review the PLC program so that data is not written


continuously to the flash ROM. (Using " Md.19 " in
Section 5.6.1, the number of flash ROM write times can
be monitored.)
(If this error has occurred in a proper using method,
writing is enabled by resetting the error, switching
power OFF, then ON, or resetting the PLC CPU.)

(Refer to "QCPU Users Manual")

15 - 23

15 TROUBLESHOOTING

MELSEC-Q

Classification
of errors

Error
code

I/F
errors

806

Dedicated instruction Mismatching occurs between the


I/F error
PLC CPU and QD75.

900

Outside unit setting


range

901

Outside pulse
The set range of the basic parameter
number per rotation 1 "No. of pulses per rotation" is
range
outside the setting range.

902

905

906

910
Parameter
setting range
errors

911

912

920

Error name

Error

Operation status at error occurrence

At start: The system will not operate.

The set range of the basic parameter


1 "Unit setting" is outside the setting
range.

Outside movement The set range of the basic parameter


amount per rotation 1 "Movement amount per rotation" is
The QD75 READY signal (X0) is not
range
outside the setting range.
turned ON.
The set range of the basic parameter
Rotation direction
1 "Rotation direction setting" is
setting error
outside the setting range.

Outside bias speed


range

The set range of the basic


parameter 1 "Bias speed at start" is
outside the setting range.
The bias speed exceeds the speed
limit.

The set range of the basic


parameter 2 "Speed limit value" is
outside the setting range.
The value obtained by the
Outside speed limit
conversion of the speed limit value
value range
with respect to the frequency
When the power is turned ON or PLC
exceeds the maximum output
READY signal (Y0) is turned from
frequency of the unit.
OFF to ON:
The speed limit value is smaller
QD75 READY signal (X0) is
than the OPR speed.
not turned ON.
The set range of the basic parameter At start: The system will not operate.
Outside acceleration
2 "Acceleration time 0" is outside the
time 0 range
setting range.
The set range of the basic parameter
Outside deceleration
2 "Deceleration time 0" is outside the
time 0 range
setting range.

Backlash
compensation
amount error

The calculation result of the following


equation is smaller than 0 or larger
than 65536.
Pr.11

Pr.2

65535
Pr.3

921

The QD75 READY signal (X0) is not


In the unit of degree, the set value turned ON.
of the detailed parameter 1
"Software stroke limit upper limit
Software stroke limit value" is outside the setting range.
upper limit
In a unit other than degree, the
software stroke limit upper limit
value is smaller than the software
stroke limit lower limit value.

15 - 24

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

150

300

450

0, 1, 2, 3

2
3

152
153

302
303

452
453

1 to 20000000

4
5

154
155

304
305

454
455

1 to 20000000

151

301

451

1,10,100,1000

6
7

156
157

306
307

456
457

0 [PLS/s]
0 [mm/min or others]

10
11

160
161

310
311

460
461

12
13

162
163

312
313

462
463

1 to 8388608

14
15

164
165

314
315

464
465

1 to 8388608

167

317

467

A trouble occurs. Repair.

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

Set the bias speed to not more than "0".


After setting the value inside the setting range, turn
the PLC READY signal [Y0] from OFF to ON.

Set a value which is not less than the home position


return (OPR) speed.
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or others] After setting the value inside the setting range, turn
the PLC READY signal [Y0] from OFF to ON.

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

Pr.11

17

Remedy

Pr.2

65535
Pr.3

Correct the parameters.


" Pr.2 No. of pulses per rotation",
" Pr.3 Movement amount per pulse" and
" Pr.11 Backlash compensation amount"
(Refer to Section 5.2.3)

18
19

168
169

318
319

468
469

[mm] [inch] [PLS]


2147483648 to 2147483647
[degree] 0 to 35999999

15 - 25

Set the value inside the setting range.


In a unit other than degree, set the setting so that the
lower limit value is smaller than the upper limit value.

15 TROUBLESHOOTING

Classification
of errors

Parameter
setting range
errors

Error
code

Error name

MELSEC-Q

Error

Operation status at error


occurrence

922

In case unit is "degree", the set range


of the detailed parameter 1 "Software
stroke limit lower limit value" is outside
Software stroke limit the setting range.
under lower limit
In case unit is different than "degree",
the software stroke limit upper limit
value is smaller than the software
stroke limit lower limit value.

923

The set range of the detailed parameter


Software stroke limit
1 "Software stroke limit selection" is
selection error
outside the setting range.

924

Software stroke limit The set range of the detailed parameter


valid/invalid setting 1 "Software stroke limit valid/invalid
error
setting" is outside the setting range.

925

Command
in-position width
error

The set range of the detailed parameter


1 "Command in-position width" is
outside the setting range.

926

Illegal torque limit


setting value error

The set range of the detailed parameter


1 "Torque limit setting value" is outside
the setting range.

927

M code ON timing
error

The set range of the detailed parameter 1 The QD75 READY signal (X0) is
not turned ON.
"M code ON signal output timing" is
outside the setting range.

928

Speed switching
mode error

The set range of the detailed parameter


1 "Speed switching mode" is outside
the setting range.

929

Interpolation speed The set range of the detailed parameter


designation method 1 "Interpolation speed designation
error
method" is outside the setting range.

930

The set range of the detailed parameter


Current value update
1 "Current feed value during speed
request error
control" is outside the setting range.

932

Manual pulse
generator input
mode error

The set range of the detailed parameter


1 "Manual pulse generator input
selection" is outside the setting range.

935

Speed-position
function selection
error

The detailed parameter 1 "speedposition function selection" is preset to


2 and the following three conditions are
not satisfied:
1) Unit is "degree".
2) Software stroke limits are invalid.
3) Update current feed value.

950

Acceleration time 1
setting error

951

Acceleration time 2
setting error

952

Acceleration time 3
setting error

953

Deceleration time 1
setting error

The set range of the detailed parameter At start: The system will not
2 "Acceleration time 1" is outside the
operate.
setting range.
During operation:
The set range of the detailed parameter
The system stops with the
2 "Acceleration time 2" is outside the
setting (deceleration
setting range.
stop/sudden stop) of the
detailed parameter 2
The set range of the detailed parameter
sudden stop selection
2 "Acceleration time 3" is outside the
(stop group 3).
setting range.
The set range of the detailed parameter (Note that the deceleration stop
only occurs during the manual
2 "Deceleration time 1" is outside the
pulse generator operation.)
setting range.

15 - 26

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

[mm] [inch] [PLS]


2147483648 to 2147483647
[degree] 0 to 35999999

20
21

170
171

320
321

470
471

22

172

322

472

0, 1

23

173

323

473

0, 1

24
25

174
175

324
325

474
475

1 to 2147483647

26

176

326

476

1 to 500

27

177

327

477

0, 1

28

178

328

478

0, 1

29

179

329

479

0, 1

30

180

330

480

0, 1, 2

33

Remedy

In case unit is "degree" set the value inside the setting


range.
In case unit is different than "degree", set so that the
lower limit value is smaller than the upper limit value.

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

0, 1, 2, 3

34

184

334

484

0, 2

36
37

186
187

336
337

486
487

1 to 8388608

38
39

188
189

338
339

488
489

1 to 8388608

40
41

190
191

340
341

490
491

1 to 8388608

42
43

192
193

342
343

492
493

1 to 8388608

Speed-position switching control (ABS mode) should


satisfy the conditions 1) to 3) given on the left. When
speed-position switching control (ABS mode) is not
used, set 0 to speed-position function selection and
turn the PLC READY signal (Y0) from OFF to ON.

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

15 - 27

15 TROUBLESHOOTING

Classification
of errors

Error
code

Error

954

Deceleration time 2
setting error

The set range of the detailed


parameter 2 "Deceleration time 2" is
outside the setting range.

955

Deceleration time 3
setting error

The set range of the detailed


parameter 2 "Deceleration time 3" is
outside the setting range.

956

JOG speed limit


value error

The set range of the detailed


parameter 2 "JOG speed limit value"
is outside the setting range.
The set range of the detailed
parameter 2 "JOG speed limit value"
exceeds the speed limit.

957

JOG acceleration
The set range of the detailed parameter
time selection setting 2 "JOG acceleration time selection
error
setting" is outside the setting range.

958

JOG deceleration
The set range of the detailed parameter
time selection setting 2 "JOG deceleration time selection
error
setting" is outside the setting range.

959

Acceleration/
deceleration process
selection setting
error

960
Parameter
setting range
errors

Error name

MELSEC-Q

961

962

Operation status at error occurrence

At start: The system will not


The set range of the detailed
operate.
parameter 2 "Acceleration/deceleration
process selection setting" is outside
During operation:
the setting range.
The system stops with the
setting (deceleration
The set range of the detailed
S-pattern ratio
stop/sudden stop) of the
parameter 2 "S-pattern ratio" is outside
setting error
detailed parameter 2
the setting range.
Sudden stop selection
The set range of the detailed
(stop group 3).
Illegal sudden stop
parameter 2 "Sudden stop deceleration
deceleration time
(Note
that
the deceleration stop only
time" is outside the setting range.
occurs during the manual pulse
The set range of the detailed
generator operation.)
Stop group 1 sudden parameter 2 "Stop group 1 sudden
stop selection error stop selection" is outside the setting
range.

963

The set range of the detailed


Stop group 2 sudden parameter 2 "Stop group 2 sudden
stop selection error stop selection" is outside the setting
range.

964

The set range of the detailed


Stop group 3 sudden parameter 2 "Stop group 3 sudden
stop selection error stop selection" is outside the setting
range.

966

The set range of the detailed


Outside allowance
parameter 2 "Allowance circular
circular interpolation
interpolation error width" is outside the
error width
setting range.

967

External command
function selection
error

The set range of the detailed


parameter 2 "External command
function selection" is outside the
setting range.

970

Restart allowable
range error

The set range of the detailed


parameter 2 " Restart allowable value The QD75 READY complete flag is
setting range of the servo ON to OFF" not turned ON.
is outside the setting range.

15 - 28

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

44
45

194
195

344
345

494
495

1 to 8388608

46
47

196
197

346
347

496
497

1 to 8388608

48
49

198
199

348
349

498
499

50

200

350

500

0, 1, 2, 3

51

201

351

501

0, 1, 2, 3

52

202

352

502

0, 1

53

203

353

503

1 to 100

54
55

204
205

354
355

504
505

1 to 8388608

56

206

356

506

0, 1

Remedy

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

After setting the value inside the setting range, turn


the PLC READY signal [Y0] from OFF to ON.
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or others] Change the setting into the speed limit value or
below.

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.
57

207

357

507

0, 1

58

208

358

508

0, 1

60
61

210
211

360
361

510
511

0 to 10000

62

212

362

512

0, 1, 2, 3

64
65

214
215

364
365

514
515

0 to 163840

15 - 29

15 TROUBLESHOOTING

Classification
of errors

Parameter
setting range
errors

Error
code

Error name

MELSEC-Q

Error

980

The set range of the home position


Home position return return (OPR) basic parameter "
(OPR) method error Home position return (OPR) method"
is outside the setting range.

981

The set range of the home position


return (OPR) basic parameter "
Home position return
Home position return (OPR)
(OPR) direction error
direction" is outside the setting
range.

982

The set range of the home position


Home position (OP) return (OPR) basic parameter
address setting error "Home position (OP) address" is
outside the setting range.

983

The set range of the home position


return (OPR) basic parameter
"Home position return (OPR)
speed" is outside the setting range.
Home position return

The
set range of the home position
(OPR) speed error
return (OPR) basic parameter "
Home position return (OPR) speed"
is smaller than the bias speed at
start.

Operation status at error occurrence

The set range of the home position


return (OPR) basic parameter
"Creep speed" is outside the
setting range.
The set range of the home position
return (OPR) basic parameter
The QD75 READY signal (X0) is not
"Creep speed" is larger than the
turned ON.
home position return (OPR) speed.
The set range of the home position
return (OPR) basic parameter
"Creep speed" is smaller than the
bias speed at start.

984

Creep speed error

985

The set range of the home position


Home position return return (OPR) basic parameter "
(OPR) retry error
Home position return (OPR) retry" is
outside the setting range.

990

The set range of the home position


Home position return return (OPR) detailed parameter "
(OPR) error
Home position return (OPR)" is
outside the setting range.

991

The set range of the home position


Setting for the
return (OPR) detailed parameter
movement amount
"Setting for the movement amount
after near-point dog
after near-point dog ON" is outside
ON error
the setting range.

992

The set range of the home position


Home position return return (OPR) detailed parameter
(OPR) acceleration "Home position return (OPR)
time selection error acceleration time selection" is
outside the setting range.

993

The set range of the home position


Home position return return (OPR) detailed parameter "
(OPR) deceleration Home position return (OPR)
time selection error deceleration time selection" is
outside the setting range.

15 - 30

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

70

220

370

520

0, 1, 4, 5, 6

71

221

371

521

0, 1

72
73

222
223

372
373

522
523

[mm] [inch] [PLS]


2147483648 to 2147483647
[degree] 0 to 35999999

74
75

224
225

374
375

524
525

Set the value inside the setting range.


1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or others] Set the speed to the bias speed at start or higher.
(Refer to Section 5.2.5)

Set the value inside the setting range.


Set the speed to that below the home position return
1 to 10000000 [PLS/s]
(OPR) speed.
1 to 2000000000 [mm/min or others]
Set the value to the bias speed at start or higher.
(Refer to Section 5.2.5)

76
77

226
227

376
377

526
527

78

228

378

528

0, 1

79

229

379

529

0 to 65535

80
81

230
231

380
381

530
531

0 to 2147483647

82

232

382

532

0, 1, 2, 3

83

233

383

533

0, 1, 2, 3

After setting the value inside the setting range, turn the
PLC READY signal [Y0] from OFF to ON.

Home position return (OPR), turn the PLC READY


signal [Y0] from OFF to ON.

15 - 31

15 TROUBLESHOOTING

Classification
of errors

Encoder
errors

Error
code

Error name

MELSEC-Q

Error

995

The set range of the home position


return (OPR) detailed parameter "
Home position return (OPR) torque
limit value" is outside the setting
Home position return range.
(OPR) torque limit
The home position return (OPR)
value error
detailed parameter "Home position
return (OPR) torque limit value" has
exceeded the detailed parameter 1
"Torque limit setting value".

997

The set range of the home position


Speed designation return (OPR) detailed parameter
during home position "Speed designation during home
(OP) shift error
position (OP) shift" is outside the
setting range.

1201

Home position return The backup data for absolute position


(OPR) data incorrect restoration is illegal.

1203 Encoder error 1

The change amount of the encoder


current value during operation is
shown below.
"Change amount of the encoder
current value/ 3.5 [ms] > Motor 180 "
Check any time (both servo ON/OFF)
after the servo amplifier is turned ON.

1204 Encoder error 2

The following equation is established


during operation.
Encoder current value (encoder raw
data) [PLS] Feedback current value
(data inside servo amplifier) [PLS]
(number of encoder significant bits)
Check any time (both servo ON/OFF)
after the servo amplifier is turned ON.

15 - 32

Operation status at error occurrence

The QD75 READY signal (X0) is not


turned ON.

Continue the operation.

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

86

236

386

536

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

1 to 300
Home position return (OPR), turn the PLC READY
signal [Y0] from OFF to ON.

88

238

388

538

0, 1

Execute the home position return (OPR).

Check the servomotor and encoder cable.


Take measures against noise.

Check the servomotor and encoder cable.


Take measures against noise.

Check whether the rotation direction ( Pr.107 Rotation


direction selection ) is set "0 1" or "1 0" by PLC
program or GX-configurator-QP. (Refer to Section
14.5 "PFWRT" precaution (6). )

15 - 33

15 TROUBLESHOOTING

MELSEC-Q

15.2.2 MR-H-BN detection error


Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

Description

Cause

The power supply voltage is low.

2010

10

Under voltage

The power supply voltage to drop.

For MR-H700BN or less:


There was an instantaneous
control power failure of 15ms or
longer.
For MR-H11KBN or less:
There was an instantaneous
control power failure of 10ms or
longer.
Shortage of power supply capacity
caused the power supply voltage to
drop at start, etc. .
Power was restored after the bus
voltage had dropped to 200VDC.
(Main circuit power switched on
within 5s after it had switched off.)
Faulty parts in the servo amplifier.

2012

12

Memory error 1

ROM or RAM memory error.


Printed circuit board fault.

2013

13

Clock error

2014

14

Watchdog error CPU parts of the circuit fault.

2015

15

Memory error 2

Servo
amplifier
errors

Faulty parts in the servo amplifier.

EEP-ROM error.
The encoder connecter is
disconnected.

2016

16

Encoder error 1

Fault in the encoder.


Communication error occurred
between encoder and servo amplifier. Encoder cable fault. (Wire breakage
or shot)
Improper motor was connected with
servo amplifier.

2017

17

Board error 2

CPU or parts of the circuit fault.

2019

19

Memory error 3

Flash memory error.

2020

1A

Servomotor
combination
error

Servomotor and servo amplifier


combination

Faulty parts in the servo amplifier.


When using servomotor, improper
motor was connected with servo
amplifier.
The encoder connecter is
disconnected.

2020

20

Encoder error 2

Communication error occurred


Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)

2024

24

Motor output
Servomotor output (U, V, W phase)
side ground fault ground fault.

15 - 34

Power input cable and servomotor


output cable are making contact at
the main circuit terminal block(TE1).
Servomotor power cable insulation
deteriorated.

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4

Reconsider the power supply voltage.

Alarm (A.10) occurs if interface unit is


Change the servo amplifier.
changed.

Alarm (any of A.12 to 15) occurs if


power is switched on after
disconnection of all cables but the
control circuit power supply cables.

Change the servo amplifier.

Connect correctly.
Change the servomotor.

Repair or change the cable.


Use correct combination.

Alarm (A.17, A.19) occurs if interface


Change the servo amplifier.
unit is changed.
Use correct combination.

Connect correctly.

Change the servomotor.


Repair or change the cable.
Connect correctly.

Change the cable.

15 - 35

15 TROUBLESHOOTING

Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

MELSEC-Q

Description

Cause

Voltage low in the super capacitor in


the encoder.
Absolute position data in error.
2025

25

Battery voltage low.

Absolute position
lost

Battery cable or battery fault.


Power was switched on for the first
Super capacitor of the absolute
time in the absolute position detection
position encoder is not charged.
system.
Parameter " Pr.102 Regenerative
brake resistor" setting value error.
Built-in regenerative brake resistor
or regenerative brake option is not
connected.

Permissible regenerative power of the


built-in regenerative brake resistor or High-duty operation or continuous
regenerative operation caused the
regenerative brake option is
permissible regenerative power of
exceeded.
the regenerative brake option to be
exceeded.
2030

30

Power supply voltage is abnormal.


(260VAC or more)

Regenerative
error

Regenerative brake option faulty.

Servo
amplifier
errors

Regenerative transistor faulty.


Regenerative transistor fault
Built-in regenerative brake resistor
or regenerative brake option faulty.
Cooling fan stopped.

Unusual overheat due to cooling fan


stop.
Small acceleration/deceleration
time constant caused overshoot to
be large.

2031

31

Overspeed

Speed has exceeded the


instantaneous permissible speed.
Servo system is instable to cause
overshoot.

15 - 36

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4
After alarm has occurred, hold power on for a few
minutes, and switch it off once, then on again.
Make OPR again.

Change the battery. Make OPR again.

After alarm has occurred, hold power on for a few


minutes, and switch it off once, then on again.
Make OPR again.

Regenerative resistor brake option


30102

30202

30203

30204

Set correctly.

Connect correctly
Call the status display and check Reduce the frequency of positioning.
the regenerative load ratio.
Use the regenerative brake option of larger
capacity.
Reduce the load.
Review power supply.
Change the regenerative brake option.

The regenerative brake option


has overheated abnormally.
The alarm occurs even after
removal of the built-in
regenerative brake resistor or
regenerative brake option.

Change the servo amplifier.

Change the servo amplifier or regenerative brake


option.

Change the servo amplifier or cooling fan.


Reduce ambient temperature.

Load inertia ratio

Increase acceleration/deceleration time constant.


30112

30212

30312

30412

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 389 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Reset servo gain to proper value.


If servo gain cannot be set to proper value:
(1) Reduce " Pr.112 Load inertia moment ratio";
or
(2) Reexamine acceleration/deceleration time
constant.

Deceleration time

15 - 37

15 TROUBLESHOOTING

Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

MELSEC-Q

Description

Cause

Parameter Pr.103 to Pr.105


setting error.
2031

31

Overspeed

Speed has exceeded the


instantaneous permissible speed.

Fault in the encoder.


Output U, V, W phases of the servo
amplifier were connected with each
other.

2032

32

Overcurrent

Current that flew is higher than the


permissible current of the servo
amplifier.

Transistor of the servo amplifier


damaged.
Short circuit in the servo amplifier
output U, V, W phases.
Noise entered the overcurrent
detection circuit.
Lead of built-in regenerative brake
resistor or regenerative brake option
is open or disconnected.
Though the regenerative brake
option is used, the DRU parameter
" Pr.102 Regenerative brake
resistor" setting value is "000 (not
used)".

Servo
amplifier
errors

2033

33

Overvoltage

Converter bus voltage exceeded


400VDC.

Regenerative brake option is open


or disconnected.

Regenerative transistor faulty.


Wire breakage of built-in
regenerative brake resistor or
regenerative brake option.
Capacity of built-in regenerative
brake resistor or regenerative brake
option is insufficient.
Power supply voltage high.
The SSCNET cable is
disconnected.
Bus cable fault.
2034

34

CRC error

SSCNET cable communication fault

Noise has entered the bus cable.


The terminal connector is
disconnected.
The same No. exists in the servo
amplifier side axis setting.

15 - 38

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Motor type
30102

30202

30103

30203

30302

30402

Motor capacity
30303

Set correctly ( Pr.103 to Pr.105 ).

30403

Motor rotation speed


30104

30204

30304

30404

Change servomotor.

Correct the U, V, W phase wiring of the servo


amplifier.

Alarm (A.32) occurs if power is


switched on after disconnection
of the U, V, W phase power
cables.

Change the servo amplifier.


Correct the U, V, W phase wiring of the servo
amplifier.

Take noise suppression measures.

Change lead.
Connect correctly.

Regenerative brake option


Set correctly.
30102

30202

30302

30402

Change lead.
Connect correctly.
Change the servo amplifier.

For wire breakage of built-in regenerative brake


resistor, change the servo amplifier.
For wire breakage of regenerative brake option,
change regenerative brake option.

Add regenerative brake option or increase


capacity.
Review the power supply.
Connect correctly.
Change the SSCNET cable.

Take measures against noise.

Connect terminal connector.


Set correctly.

15 - 39

15 TROUBLESHOOTING

Classifcation of
errors

LED
Error indicator
code of servo
amplifier

Error name

MELSEC-Q

Description

Cause

Command given is greater than the


maximum speed of the servomotor.
2035

35

Command pulse
Input frequency of too high.
frequency error

Noise has entered the SSCNET


cable.
Fault in the QD75M.
The SSCNET cable is
disconnected.

2036

36

Transfer error

SSCNET cable or printed board is


faulty.

The SSCNET cable fault.


Printed circuit board (H-C10) fault.
The terminal connector is
disconnected.
Servo amplifier fault caused the
parameter setting to be rewritten.

2037

37

Parameter error Parameter setting is wrong.


Parameter data mis-setting by
QD75M.

2042

42

Feedback error

The motor encoder signal is


abnormal.

The motor encoder fault.


Air cooling fan of servo amplifier
stops.

Servo
amplifier
errors

2045

45

Main circuit
device over
heated

Main circuit device overheat

The power supply was turned on


and off continuously by overloaded
status.
Servo amplifier abnormal.
Servo motor ambient temperature
exceeded the operating value of
40C.

2046

46

Servomotor
heated

Servo motor temperature rise


actuated the thermal protector.

Servomotor overloaded.
Thermal protector in encoder is
faulty.
The current exceeded the
continuous output current of the
servo amplifier.

2050

50

Overload 1

Load exceeded overload protection


characteristic of servo amplifier.
Load ratio 300%: 2.5s or more
Load ratio 200%: 100s or more

The servo system is unstable,


causing hunting.

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

15 - 40

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4
Review operation program.

Take measures against noise.


Change QD75M.
Connect the connector of the SSCNET cable.
Change the SSCNET cable.

Change the servo amplifier.


Connect terminal connector.
Change the servo amplifier.

Change the parameter value to within the setting


range.

Change the servomotor.

Change the servo amplifier or cooling fan.


Reduce ambient temperature.

Review operation method.


Change the servo amplifier or cooling fan.
Review environment so that ambient temperature
is 0 to 40C.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Change the servomotor.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Auto tuning
30108

30208

30308

30408

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

30409

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Input signal logic selection

15 - 41

15 TROUBLESHOOTING

Classification of
errors

LED
Error indicator
code of servo
amplifier

2050

50

Error name

Overload 1

MELSEC-Q

Description

Load exceeded overload protection


characteristic of servo amplifier.
Load ratio 300%: 2.5s or more
Load ratio 200%: 100s or more

Cause

The motor encoder fault.

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

2051

51

Overload 2

Machine collision or the like caused The servo system is unstable,


causing hunting.
max. output current to flow
successively for several seconds.
Servomotor locked: 1s or more
The bus voltage of the unit has
decreased.

Encoder faulty.
Servo
amplifier
errors

Acceleration/deceleration time
constant too small.

2052

52

Error excessive

Droop pulse of the deviation counter


reached or exceeded setting
value(Initial value: 80kPLS) of the
parameter Pr.131 .
Torque limit value too small.

Start disabled due to insufficient


torque caused drop in power supply
voltage.
The setting value for " Pr.113
Position control gain 1" too small.

15 - 42

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
Change servomotor.
should vary in proportion to the
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.
Repeat acceleration/deceleration to execute
" Pr.108 Auto tuning".
Change " Pr.109 Servo response" setting.
Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Auto tuning
30108

30208

30308

30408

Servo response
30109

30209

30309

30409

Change the servo amplifier.


When the servomotor shaft is
rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
Change the servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Increase the acceleration/deceleration time


constant.

Deceleration time

Torque limit value


26

176

326

476

OPR torque limit value


86

236

386

Increase the torque limit value.

536

Torque output setting value


1552

1652

1752

1852

Review the power supply capacity.


Use servomotor which provides larger output.

Positioning gain 1
30113

30213

30313

Increase set value and adjust to ensure proper


operation.

30413

15 - 43

15 TROUBLESHOOTING

Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

MELSEC-Q

Description

Cause

Servo motor shaft was rotated by


external force.

2052

52

Error excessive

Servo
amplifier
errors

Droop pulse of the deviation counter


reached or exceeded setting value
(Initial value: 8 rotation) of the
parameter Pr.131 .

Collision with the machine


The motor encoder fault.
Servo motor miswiring servo
amplifier terminals U, V, W phase
dont mach motor terminals U, V, W
phase.
The bus voltage of the unit due to
the breakdown.

2086

8E

Serial
communication
error

The fault has occurred in


communication between the servo
amplifier and communication devices
(e.g. personal computer).

15 - 44

The communication cable fault.


(Wire breakage or shot)
The communication devices
(e.g. personal computer) fault.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Torque limit value


26

176

326

476

When torque is limited, increase the limit value.


Reduce load.
Use servomotor that provides larger output.

OPR torque limit value


86

236

386

536

Torque output setting value


1552

1652

1752

1852

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Change the servomotor.

Connect correctly.

Change the servo amplifier.

Repair or change the cable.

Change the communication devices (e.g. personal


computer).

15 - 45

15 TROUBLESHOOTING

MELSEC-Q

15.2.3 MR-J2-B detection error


Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

Description

Cause

The power supply voltage is low.


There was an instantaneous control
power failure of 15ms or longer.

2010

10

Under voltage

For MR-J2-B:
The power supply voltage dropped
to 160VAC or less.
For MR-J2-B1:
The power supply voltage dropped
to 83VAC or less.

Shortage of power supply capacity


caused the power supply voltage to
drop at start, etc. .
Power was restored after the bus
voltage had dropped to 200VDC.
(Main circuit power switched on
within 5s after it had switched off.)
Faulty parts in the servo amplifier.

2011

11

Board error 1

Printed circuit board fault.

2012

12

Memory error 1

RAM memory error.

2013

13

Clock error

Printed circuit board fault.

2015

15

Memory error 2

EEP-ROM error

Faulty parts in the servo amplifier.

The encoder connecter (CN2) is


disconnected.
Servo
amplifier
errors

2016

16

Encoder error 1

Fault in the encoder.


Communication error occurred
between encoder and servo amplifier. Encoder cable fault. (Wire breakage
or shot)
Improper motor was connected with
servo amplifier.

2017

17

Board error 2

CPU or parts of the circuit fault.

2018

18

Board error 3

ROM memory error.

Faulty parts in the servo amplifier.

The encoder connecter (CN2) is


disconnected.
Communication error occurred
Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)

2020

20

Encoder error 2

2024

24

Motor output
Servomotor output (U, V, W phase)
side ground fault of the servo amplifier ground fault.

Servo amplifier output (U, V, W


phase) ground fault.
Voltage low in the super capacitor in
the encoder.

Absolute position data in error.


2025

25

Battery voltage low.

Absolute position
lost

Battery cable or battery fault.


Power was switched on for the first
Super capacitor of the absolute
time in the absolute position detection
position encoder is not charged.
system.

15 - 46

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4

Reconsider the power supply voltage.

Alarm (A.10) occurs if power is


switched on after disconnection of
the CN1A, CN1B and CN3
connector.

Alarm (any of A.12 to 13, 15) occurs if


power is switched on after
Change the servo amplifier.
disconnection of CN1A, CN1B and
CN3 connector.

Change the servo amplifier.

Connect correctly.
Change the servomotor.

Repair or change the cable.


Use correct combination.

Alarm (A.17, A.18) occurs if power is


switched on after disconnection of
Change the servo amplifier.
the CN1A, CN1B and CN3
connector.
Connect correctly.

Change the servomotor.


Repair or change the cable.

Change the cable.

After leaving the alarm occurring for few minutes,


switch power off, then on again.
Always make OPR setting again.

Change the battery unit.


Always make OPR setting again.

After alarm has occurred, hold power on for a few


minutes, and switch it off once, then on again.
Always make OPR setting again.

15 - 47

15 TROUBLESHOOTING

Classification of
errors

LED
Error indicator
code of servo
amplifier

Error name

MELSEC-Q

Description

Cause

Parameter " Pr.102 Regenerative


brake resistor" setting value error.
Built-in regenerative brake resistor
or regenerative brake option is not
connected.
Permissible regenerative power of the
built-in regenerative brake resistor or
regenerative brake option is
exceeded.

2030

30

High-duty operation or continuous


regenerative operation caused the
permissible regenerative power of
the regenerative brake option to be
exceeded.
Power supply voltage is abnormal.
MR-J2-B: 260VAC or more
MR-J2-B1: 135VAC or more

Regenerative
error

Regenerative brake option faulty.

Regenerative transistor faulty.


Regenerative transistor fault
Built-in regenerative brake resistor
or regenerative brake option faulty.
Small acceleration/deceleration
time constant caused overshoot to
be large.

Servo
amplifier
errors

2031

31

Overspeed

Speed has exceeded the


instantaneous permissible speed.

Servo system is instable to cause


overshoot.

Fault in the encoder.


Output phases U, V, W phase of the
servo amplifier were connected with
each other.

2032

32

Overcurrent

Current that flew is higher than the


permissible current of the servo
amplifier.

Transistor of the servo amplifier


damaged.
Short circuit in the servo amplifier
out put phase U, V, W phase.
Noise entered the overcurrent
detection circuit.

15 - 48

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Regenerative resistor brake option


30102

30202

30203

30204

Set correctly.
Connect correctly.
Call the status display and check Reduce the frequency of positioning.
the regenerative load ratio.
Use the regenerative brake option of larger
capacity.
Reduce the load.
Review power supply.
Change the regenerative brake option.

The regenerative brake option


has overheated abnormally.
The alarm occurs even after
removal of the built-in
regenerative brake resistor or
regenerative brake option.

Change the servo amplifier.

Change the servo amplifier or regenerative brake


option.
Load inertia ratio
30112

30212

30312

Increase acceleration/deceleration time constant.


30412

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Reset servo gain to proper value.


If servo gain cannot be set to proper value:
(1) Reduce " Pr.112 Load inertia moment ratio";
or
(2) Reexamine acceleration/ deceleration time
constant.

Deceleration time

Change servomotor.

Correct the U, V, W phase wiring of the servo


amplifier.

Alarm (A.32) occurs if power is


switched on after disconnection
of the U, V, W phase power
cables.

Change the servo amplifier.


Correct the U, V, W phase wiring of the servo
amplifier.

Take noise suppression measures.

15 - 49

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Lead of built-in regenerative brake


resistor or regenerative brake option
is open or disconnected.
Though the regenerative brake
option is used, the DRU parameter
" Pr.102 Regenerative brake
resistor "setting value is "000 (not
used)".
2033

33

Overvoltage

Converter bus voltage exceeded


400VDC.

Regenerative brake option is open


or disconnected.
Regenerative transistor faulty.
Wire breakage of built-in
regenerative brake resistor or
regenerative brake option
Capacity of built-in regenerative
brake resistor or regenerative brake
option is insufficient.
Power supply voltage high.
The SSCNET cable is
disconnected.
SSCNET cable fault.

2034

34

CRC error

SSCNET cable communication fault

Noise has entered the SSCNET


cable.
The terminal connector is
disconnected.

Servo
amplifier
errors

The same No. exists in the servo


amplifier side axis setting.
Command given is greater than the
maximum speed of the servomotor.
2035

35

Command pulse
Input frequency of too high.
frequency error

Noise has entered the SSCNET


cable.
Fault in the QD75M.
The SSCNET cable is
disconnected.

2036

36

Transfer error

SSCNET cable or printed board is


faulty.

The SSCNET cable fault.


Printed circuit board fault.
The terminal connector is
disconnected.

2037

37

Parameter error Parameter setting is wrong.

Servo amplifier fault caused the


parameter setting to be rewritten.
Parameter data mis-setting by
QD75M.
Servo motor ambient temperature
exceeded the operating value of
40C.

2046

46

Servomotor
heated

Servo motor temperature rise


actuated the thermal protector.

Servomotor overloaded.
Thermal protector in encoder is
faulty.

15 - 50

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

MELSEC-Q

Check point

Corrective action

Change lead.
Connect correctly.

Regenerative brake option


Connect correctly.
30102

30202

30302

30402

Change lead.
Connect correctly.
Change the servo amplifier.

For wire breakage of built-in regenerative brake


resistor, change the servo amplifier.
For wire breakage of regenerative brake option,
change regenerative brake option.

Add regenerative brake option or increase


capacity.
Review the power supply.
Connect correctly.
Change the SSCNET cable.

Take measures against noise.

Connect terminal connector.


Set correctly.
Review operation program.

Take measures against noise.


Change QD75M.
Connect the connector of the SSCNET cable.

Change the SSCNET cable.

Change the servo amplifier.


Connect terminal connector.
Change the servo amplifier.

Change the parameter value to within the setting


range.
Review environment so that ambient temperature
is 0 to 40C.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Change the servomotor.

15 - 51

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

The current exceeded the


continuous output current of the
servo amplifier.

The servo system is unstable,


causing hunting.

2050

50

Overload 1

Load exceeded overload protection


characteristic of servo amplifier.
Load ratio 300%: 2.5s or more
Load ratio 200%: 100s or more

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

The motor encoder fault.

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
don't mach motor terminals U, V, W
phase.

Servo
amplifier
errors

2051

51

Overload 2

Machine collision or the like caused


The servo system is unstable,
max. output current to flow
causing hunting.
successively for several seconds.
Servomotor locked: 1s or more

The motor encoder fault.

2052

52

Error excessive

Droop pulse of the deviation counter


reached or exceeded setting value
(Initial value: 80kPLS) of the
parameter Pr.131 .

15 - 52

Acceleration/deceleration time
constant too small.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

30108

30208

MELSEC-Q

Check point

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Auto tuning
30308

30408

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

30409

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

Corrective action

31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Input signal logic selection

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
Change servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Auto tuning
30108

30208

30308

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".
Change " Pr.109 Servo response" setting.
Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

30408

Servo response
30109

30209

30309

30409

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
Change the servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

Increase the acceleration/deceleration time


constant.

Deceleration time
14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

15 - 53

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Torque limit value too small.

Start disabled due to insufficient


torque caused drop in power supply
voltage.

2052

52

Error excessive

Servo
amplifier
errors

Droop pulse of the deviation counter


reached or exceeded setting value of
the parameter Pr.131 .

The setting value for " Pr.113


Position control gain 1" too small.

Servo motor shaft was rotated by


external force.

Collision with the machine.


The motor encoder fault.
Servo motor miswiring servo
amplifier terminals U, V, W do not
mach motor terminals U, V, W.

2086

8E

Serial
communication
error

The fault has occurred in


communication between the servo
amplifier and communication devices
(e.g. personal computer).

15 - 54

The communication cable fault.


(Wire breakage or shot)
The communication devices
(e.g. personal computer) fault.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Torque limit value


26

176

326

476

OPR torque limit value


86

236

386

Increase the torque limit value.

536

Torque output setting value


1552

1652

1752

1852

When torque is limited, increase the limit value.


Use servomotor that provides larger output.

Positioning gain 1
30113

30213

30313

Increase set value and adjust to ensure proper


operation.

30413

Torque limit value


26

176

326

476

When torque is limited, increase the limit value.


Reduce load.
Use servomotor that provides larger output.

OPR torque limit value


86

236

386

536

Torque output setting value


1552

1652

1752

1852

31

181

331

481

Review operation pattern.


Install limit switches.

Change the servomotor.

Connect correctly.

Input signal logic selection

Repair or change the cable.


Change the communication devices (e.g. personal
computer).

15 - 55

15 TROUBLESHOOTING

MELSEC-Q

15.2.4 MR-J2S-B detection error


LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

Description

Cause

The power supply voltage is low.


There was an instantaneous control
power failure of 60ms or longer.

2010

10

Under voltage

For MR-J2S-B:
The power supply voltage dropped
to 160VAC or less.
For MR-J2S-B1:
The power supply voltage dropped
to 83VAC or less.

Shortage of power supply capacity


caused the power supply voltage to
drop at start, etc. .
Power was restored after the bus
voltage had dropped to 200VDC.
(Main circuit power switched on
within 5s after it had switched off.)
Faulty parts in the servo amplifier.

2012

12

Memory error 1

RAM memory error.

2013

13

Clock error

Printed circuit board fault.

2015

15

Memory error 2

EEP-ROM error

Faulty parts in the servo amplifier.


The encoder connecter (CN2) is
disconnected.

Servo
amplifier
errors

Communication error occurred


Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)

2016

16

Encoder error 1

2017

17

Board error 2

CPU or parts of the circuit fault.

2019

19

Memory error 3

ROM memory error.

2020

1A

Servomotor
combination
error

Wrong combination of servo


Wrong combination of servo amplifier
amplifier and servomotor
and servomotor.
connected.

Faulty parts in the servo amplifier.

The encoder connecter (CN2) is


disconnected.
2020

2024

20

24

Encoder error 2

Communication error occurred


Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)

Motor output
Servomotor output (U, V, W phase)
side ground fault ground fault.

Power input wires and servomotor


output wires are in contact at main
circuit terminal block (TE1).
Sheathes of servomotor power
cables deteriorated, resulting in
ground fault.
Voltage low in the super capacitor in
the encoder.

Absolute position data in error.


2025

25

Battery voltage low.

Absolute position
lost

Battery cable or battery fault.


Power was switched on for the first
Super capacitor of the absolute
time in the absolute position detection
position encoder is not charged.
system.

15 - 56

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4

Reconsider the power supply voltage.

Alarm (A.10) occurs if power is


switched on after disconnection of
the CN1A, CN1B and CN3
connector.

Alarm (any of A.12 to 13,15) occurs if


power is switched on after
Change the servo amplifier.
disconnection of CN1A, CN1B and
CN3 connector.

Change the servo amplifier.

Connect correctly.

Change the servomotor.


Repair or change the cable.

Alarm (A.17, A.19) occurs if power is


switched on after disconnection of
Change the servo amplifier.
the CN1A, CN1B and CN3
connector.
Use correct combination.
Connect correctly.

Change the servomotor.


Repair or change the cable.

Change the cable.

After leaving the alarm occurring for few minutes,


switch power off, then on again.
Always make OPR setting again.

Change the battery.


Always make OPR setting again.

After leaving the alarm occurring for few minutes,


switch power off, then on again.
Always make OPR setting again.

15 - 57

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Parameter " Pr.102 Regenerative


brake resistor" setting value error.
Built-in regenerative brake resistor
or regenerative brake option is not
connected.
Permissible regenerative power of the
built-in regenerative brake resistor or
regenerative brake option is
exceeded.

2030

30

High-duty operation or continuous


regenerative operation caused the
permissible regenerative power of
the regenerative brake option to be
exceeded.
Power supply voltage is abnormal.
MR-J2S-B: 260VAC or more
MR-J2S-B1: 135VAC or more

Regenerative
error

Regenerative brake option faulty.

Regenerative transistor faulty.


Regenerative transistor fault
Built-in regenerative brake resistor
or regenerative brake option faulty.
Small acceleration/deceleration
time constant caused overshoot to
be large.

Servo
amplifier
errors

2031

31

Overspeed

Speed has exceeded the


instantaneous permissible speed.

Servo system is instable to cause


overshoot.

Fault in the encoder.


Output phases U, V, W phase of the
servo amplifier were connected with
each other.

2032

32

Overcurrent

Current that flew is higher than the


permissible current of the servo
amplifier.

Transistor of the servo amplifier


damaged.
Short circuit in the servo amplifier
out put phase U, V, W phase.
Noise entered the overcurrent
detection circuit.

15 - 58

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Regenerative resistor brake option


30102

30202

30302

30402

Set correctly.
Connect correctly
Reduce the frequency of positioning.
Call the status display and check Use the regenerative brake option of larger
the regenerative load ratio.
capacity.
Reduce the load.
Review power supply.
Change the regenerative brake option.

The regenerative brake option


has overheated abnormally.
The alarm occurs even after
removal of the built-in
regenerative brake resistor or
regenerative brake option.

Change the servo amplifier.

Change the servo amplifier or regenerative brake


option.
Load inertia ratio
30112

30212

30312

Increase acceleration/deceleration time constant.


30412

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Reset servo gain to proper value.


If servo gain cannot be set to proper value:
(1) Reduce " Pr.112 load inertia moment ratio";
or
(2) Reexamine acceleration/ deceleration time
constant.

Deceleration time

Change servomotor.

Correct the U, V, W phase wiring of the servo


amplifier.

Alarm (A.32) occurs if power is


switched on after disconnection
of the U, V, W phase power
cables.

Change the servo amplifier.


Correct the U, V, W phase wiring of the servo
amplifier.

Take noise suppression measures.

15 - 59

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Lead of built-in regenerative brake


resistor or regenerative brake option
is open or disconnected.
Though the regenerative brake
option is used, the DRU parameter
" Pr.102 Regenerative brake
resistor" setting value is "000 (not
used)".

2033

33

Overvoltage

Converter bus voltage exceeded


400VDC.

Regenerative brake option is open


or disconnected.

Regenerative transistor faulty.


Wire breakage of built-in
regenerative brake resistor or
regenerative brake option
Capacity of built-in regenerative
brake resistor or regenerative brake
option is insufficient.
Power supply voltage high.
The SSCNET cable is
disconnected.
Servo
amplifier
errors

SSCNET cable fault.


2034

34

CRC error

SSCNET cable communication fault

Noise has entered the SSCNET


cable.
The terminal connector is
disconnected.
The same No. exists in the servo
amplifier side axis setting.
Command given is greater than the
maximum speed of the servomotor.

2035

35

Command pulse
Input frequency of too high.
frequency error

Noise has entered the SSCNET


cable.
Fault in the QD75M.
The SSCNET cable is
disconnected.

2036

36

Transfer error

SSCNET cable or printed board is


faulty.

SSCNET cable fault.


Printed circuit board fault.
The terminal connector is
disconnected.
Servo amplifier fault caused the
parameter setting to be rewritten.

2037

37

Parameter error Parameter setting is wrong.

Parameter data mis-setting by


QD75M.
The number of write times to EEPROM exceeded 100,000 due to
parameter write, etc.

15 - 60

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

MELSEC-Q

Check point

Corrective action

Change lead.
Connect correctly.

Regenerative brake option


Connect correctly.
30102

30202

30302

30402

Change lead.
Connect correctly.
Change the servo amplifier.

For wire breakage of built-in regenerative brake


resistor, change the servo amplifier.
For wire breakage of regenerative brake option,
change regenerative brake option.

Add regenerative brake option or increase


capacity.
Review the power supply.
Connect correctly.
Change the SSCNET cable.

Take measures against noise.

Connect terminal connector.


Set correctly.
Review operation program.

Take measures against noise.


Change QD75M.
Connect the connector of the SSCNET cable.

Change the SSCNET cable.

Change the servo amplifier.


Connect terminal connector.
Change the servo amplifier.

Change the parameter value to within the setting


range.

Change the servo amplifier.

15 - 61

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

2045

45

Error name

Main circuit
device over
heated

MELSEC-Q

Description

Cause

Air cooling fan of servo amplifier


stops.
Main circuit device overheat

Power on/off repeated in overload


state.
Servo amplifier abnormal
Servo motor ambient temperature
exceeded the operating value of
40C.

2046

46

Servomotor
heated

Servo motor temperature rise


actuated the thermal protector.

Servomotor overloaded.
Thermal protector in encoder is
faulty.
The current exceeded the
continuous output current of the
servo amplifier.

The servo system is unstable,


causing hunting.

2050

50

Overload 1

Servo
amplifier
errors

Load exceeded overload protection


characteristic of servo amplifier.
Load ratio 300%: 2.5s or more
Load ratio 200%: 100s or more

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

The motor encoder fault.

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
don't mach motor terminals U, V, W
phase.

2051

51

Overload 2

Machine collision or the like caused


max. output current to flow
successively for several seconds.
The servo system is unstable,
Servomotor locked:
1s or more causing hunting.
During rotation:
2.5s or more

The motor encoder fault.

15 - 62

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4
Change the servo amplifier or cooling fan.
Reduce ambient temperature.

The drive method is reviewed.


Change the servo amplifier.
Review environment so that ambient temperature
is 0 to 40C.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Change the servomotor.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Auto tuning
30108

30208

30308

30408

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

30409

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Input signal logic selection

When the servomotor shaft is


rotated with the servo off, the
cumulative feedback pulses should
Change servomotor.
vary in proportion to the rotary
angle. If the indication skips or
returns midway the encoder if faulty.

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Auto tuning
30108

30208

30308

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".
Change " Pr.109 Servo response" setting.
Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

30408

Servo response
30109

30209

30309

30409

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

15 - 63

Change the servomotor.

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Acceleration/deceleration time
constant too small.

Torque limit value too small.

2052

52

Error excessive

Servo
amplifier
errors

Droop pulse of the deviation counter


reached or exceeded setting value
(Initial value: 8 rotation) of the
parameter Pr.131 .

Start disabled due to insufficient


torque caused drop in power supply
voltage.
The setting value for " Pr.113
Position control gain 1" too small.

Servo motor shaft was rotated by


external force.

Collision with the machine


The motor encoder fault.
Servo motor miswiring servo
amplifier terminals U, V, W phase
dont mach motor terminals U, V, W
phase.

2086

8E

Serial
communication
error

The fault has occurred in


communication between the servo
amplifier and communication devices
(e.g. personal computer).

15 - 64

The communication cable fault.


(Wire breakage or shot)
The communication devices
(e.g. personal computer) fault.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Increase the acceleration/deceleration time


constant.

Deceleration time

Torque limit value


26

176

326

476

OPR torque limit value


86

236

386

Increase the torque limit value.

536

Torque output setting value


1552

1652

1752

1852

Review the power supply capacity.


Use servomotor which provides larger output.

Positioning gain 1
30113

30213

30313

Increase set value and adjust to ensure proper


operation.

30413

Torque limit value


26

176

326

476

When torque is limited, increase the limit value.


Reduce load.
Use servomotor that provides larger output.

OPR torque limit value


86

236

386

536

Torque output setting value


1552

1652

1752

1852

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.
Change the servomotor.

Connect correctly.

Repair or change the cable.


Change the communication devices (e.g. personal
computer).

15 - 65

15 TROUBLESHOOTING

MELSEC-Q

15.2.5 MR-J2-Jr detection error


LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

Description

Cause

The power supply voltage is low.


There was an instantaneous control
power failure of 40ms or longer.
Shortage of power supply capacity
caused the power supply voltage to
drop at start, etc. .
2010

10

Under voltage

The power supply voltage dropped to Power was restored after the bus
20VDC or less.
voltage had dropped to 15VDC.
(Main circuit power switched on
within 5s after it had switched off.)

Faulty parts in the servo amplifier.

Servo
amplifier
errors

2011

11

Board error 1

Printed circuit board fault.

2012

12

Memory error 1

ROM or RAM memory error.

2013

13

Clock error

Printed circuit board fault.

2015

15

Memory error 2

EEP-ROM error

Faulty parts in the servo amplifier.

The encoder connecter (CNP2) is


disconnected.
2016

16

Encoder error 1

2017

17

Board error 2

Communication error occurred


Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)
CPU or parts of the circuit fault.

Faulty parts in the servo amplifier.


The encoder connecter (CNP2) is
disconnected.

2020

2024

20

24

Encoder error 2

Communication error occurred


Fault in the encoder.
between encoder and servo amplifier.
Encoder cable fault. (Wire breakage
or shot)

Motor output
Servomotor output (U, V, W phase)
side ground fault ground fault.

15 - 66

Contact of power supply input


cables and servomotor outputs in
main circuit terminal block.
Sheathes of servomotor power
cables deteriorated, resulting in
ground fault.

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4

Reconsider the power supply voltage.

Alarm (A.10) occurs if power is


switched on after disconnection of
the CN1A, CN1B, CNP2 and CNP3
connector.

Alarm (any of A.12 to 15) occurs if


power is switched on after
Change the servo amplifier.
disconnection of CN1A, CN1B, CNP2
and CNP3 connector.

Change the servo amplifier.

Connect correctly.

Change the servo amplifier.


Repair or change the cable.

Alarm (A.17) occurs if power is


switched on after disconnection of
the CN1A, CN1B, CNP2 and CNP3
connector.

Change the servomotor.

Connect correctly.

Change the servomotor.


Repair or change the cable.

Alarm (2024) occurs if power is


switched on after disconnection of
the CNP2 connector.

15 - 67

Connect correctly.

Change the cable.

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Small acceleration/deceleration
time constant caused overshoot to
be large.

2031

31

Overspeed

Speed has exceeded the


instantaneous permissible speed.

Servo system is instable to cause


overshoot.

Servo
amplifier
errors
Fault in the encoder.
Output phases U, V, W phase of the
servo amplifier were connected with
each other.

2032

32

Overcurrent

Current that flew is higher than the


permissible current of the servo
amplifier.

Transistor of the servo amplifier


damaged.
Short circuit in the servo amplifier
out put phase U, V, W phase.
Noise entered the overcurrent
detection circuit.

15 - 68

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Axis 4

Load inertia ratio


30112

30212

30312

Corrective action

Increase acceleration/ deceleration time constant.


30412

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Reset servo gain to proper value.


If servo gain cannot be set to proper value:
(1) Reduce " Pr.112 Load inertia moment ratio";
or
(2) Reexamine acceleration/ deceleration time
constant.

Deceleration time

Change servomotor.

Correct the U, V, W phase wiring of the servo


amplifier.

Alarm (A.32) occurs if power is


switched on after disconnection
of the CNP2 connector.

Change the servo amplifier.


Correct the U, V, W phase wiring of the servo
amplifier.

Take noise suppression measures.

15 - 69

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier
2033

33

Error name

Overvoltage

MELSEC-Q

Description

Converter bus voltage exceeded


35VDC.

Cause

Power supply voltage high.


The SSCNET cable is
disconnected.
SSCNET cable fault.

2034

34

CRC error

SSCNET cable communication fault

Noise has entered the SSCNET


cable.
The terminal connector is
disconnected.
The same No. exists in the servo
amplifier side axis setting.
Command given is greater than the
maximum speed of the servomotor.

2035

35

Command pulse
Input frequency of too high.
frequency error

Servo
amplifier
errors

Noise has entered the SSCNET


cable.
Fault in the QD75M.
The SSCNET cable is
disconnected.
The SSCNET cable fault.

2036

36

Transfer error

Bus cable or printed board is faulty.


Printed circuit board fault.
The terminal connector is
disconnected.
Servo amplifier fault caused the
parameter setting to be rewritten.

2037

37

Parameter error Parameter setting is wrong.

Parameter data mis-setting by


QD75M.
The number of write times to EEPROM exceeded 100,000 due to
parameter write, etc.

15 - 70

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

MELSEC-Q

Check point

Corrective action

Review the power supply.


Connect correctly.
Change the SSCNET cable.

Take measures against noise.

Connect terminal connector.


Set correctly.
Review operation program.

Take measures against noise.


Change QD75M.
Connect the connector of the SSCNET cable.
Change the SSCNET cable.

Change the servo amplifier.


Connect terminal connector.
Change the servo amplifier.

Change the parameter value to within the setting


range.

Change the servo amplifier.

15 - 71

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

The current exceeded the


continuous output current of the
servo amplifier.

The servo system is unstable,


causing hunting.

2050

50

Overload 1

Load exceeded overload protection


characteristic of servo amplifier.
Load ratio 200%: 85s or more

Collision with the machine.


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

The motor encoder fault.

Collision with the machine


Servo motor miswiring servo
amplifier terminals U, V, W phase
do not mach motor terminals U, V,
W phase.

Servo
amplifier
errors

2051

51

Overload 2

Machine collision or the like caused


max. output current to flow
The servo system is unstable,
successively for several seconds.
causing hunting.
Servomotor locked:
1s or more
During rotation:
2.5s or more The bus voltage of the unit has
decreased.

Encoder faulty.

2052

52

Error excessive

Droop pulse of the deviation counter


Acceleration/deceleration time
reached or exceeded setting value of
constant too small.
the parameter Pr.131 .

15 - 72

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

MELSEC-Q

Check point

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Auto tuning
30108

30208

30308

30408

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

30409

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

Corrective action

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

When the servomotor shaft is


rotated with the servo off, the
cumulative feedback pulses
should vary in proportion to the
Change servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Auto tuning
30108

30208

30308

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

30408

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

30409

Change the servo amplifier.


When the servomotor shaft is
rotated with the servo off, the
cumulative feedback pulses
should vary in proportion to the
Change the servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

Increase the acceleration/deceleration time


constant.

Deceleration time
14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

15 - 73

15 TROUBLESHOOTING

LED
Classifica
Error indicator
tion of
code of servo
errors
amplifier

Error name

MELSEC-Q

Description

Cause

Torque limit value too small.

Start disabled due to insufficient


torque caused drop in power supply
voltage.
The setting value for " Pr.113
Position control gain 1" too small.

2052

52

Error excessive

Servo
amplifier
errors

Droop pulse of the deviation counter


reached or exceeded setting value
(default value: 80kPLS) of the
parameter Pr.131 .

Servo motor shaft was rotated by


external force.

Collision with the machine


The motor encoder fault.
Servo motor miswiring servo
amplifier terminals U, V, W phase
dont mach motor terminals U, V, W
phase.
The bus voltage of the unit due to
the breakdown.

2086

8E

Serial
communication
error

The fault has occurred in


communication between the servo
amplifier and communication devices
(e.g. personal computer).

15 - 74

The communication cable fault.


(Wire breakage or shot)
The communication devices
(e.g. personal computer) fault.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Torque limit value


26

176

326

476

OPR torque limit value


86

236

386

Increase the torque limit value.

536

Torque output setting value


1552

1652

1752

1852

Review the power supply capacity.


Use servomotor which provides larger output.

Positioning gain 1
30113

30213

30313

Increase set value and adjust to ensure proper


operation.

30413

Torque limit value


26

176

326

476

When torque is limited, increase the limit value.


Reduce load.
Use servomotor that provides larger output.

OPR torque limit value


86

236

386

536

Torque output setting value


1552

1652

1752

1852

31

181

331

481

Review operation pattern.


Install limit switches.

Change the servomotor.

Connect correctly.

Change servomotor.

Input signal logic selection

Repair or change the cable.


Change the communication device (e.g. personal
computer).

15 - 75

15 TROUBLESHOOTING

MELSEC-Q

15.2.6 MR-J2M-B detection error


Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier
IFU

Error name

Description

Cause

DRU
The power supply voltage is low.
There was an instantaneous control
power failure of 30ms or longer.
Shortage of power supply capacity
caused the power supply voltage to
drop at start, etc. .

2010

FA. 10

Under voltage

The power supply voltage


dropped to 160VAC or less.

Power was restored after the bus


voltage had dropped to 200VDC.
(Main circuit power switched on
within 5s after it had switched off.)
Faulty parts in the base unit.
Faulty parts in interface unit.
CNP3 or CNP1B connector
unplugged.

2012

FA.12

2013

FA.13

2014

FA.14

2015
Servo
amplifier 2012
errors
2013

FA.15

2014
2015

Memory error 1 ROM or RAM memory error.


Clock error

Printed circuit board fault.

Watchdog error CPU parts of the circuit fault.

Faulty parts in interface unit.

Memory error 2 EEP-ROM error

@A.12# Memory error 1 ROM or RAM memory error.


@A.13# Clock error

Printed circuit board fault.

@A.14# Watchdog error CPU parts of the circuit fault.

Faulty parts in the drive unit.

@A.15# Memory error 2 EEP-ROM error

The encoder connecter is


disconnected.
2016

@A.16# Encoder error 1

2017

@A.17# Board error 2

2019

@A.1A# combination

error
2021

CPU or parts of the circuit fault. Faulty parts in the drive unit.

FA.19 @A.19# Memory error 3 Flash memory error.

Servomotor
2020

Communication error occurred


Fault in the encoder.
between encoder and drive unit.
Encoder cable fault. (Wire breakage
or shot)

FA.1B

Axis set error

Faulty parts in the interface unit or


drive unit.

Wrong combination of drive unit Wrong combination of drive unit


and servomotor.
and servomotor connected.
Drive unit installed on the same IFU parameter Pr.111 to Pr.118
base unit have the same axis. setting mistake.

15 - 76

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4

Reconsider the power supply voltage.

Alarm (A.10) occurs if interface unit is


Change the base unit.
changed.

Alarm (A.10) occurs if base unit is


changed.

Change the interface unit.


Connect correctly.

Alarm (any of A.12 to 15) occurs if


power is switched on after
disconnection of all cables but the
control circuit power supply cables.

Change the interface unit.

Alarm (any of A.12 to 15) occurs if


power is switched on after
disconnection of all cables but the
control circuit power supply cables.

Change the drive unit.

Connect correctly.

Change the drive unit.


Repair or change the cable.

Alarm (A.17) occurs if power is


switched on after disconnection of all
Change the drive unit.
cables but the control circuit power
supply cables.
Alarm (A.19) occurs if power is
switched on after disconnection of all
Change the interface unit or drive unit.
cables but the control circuit power
supply cables.

Use correct combination.

Connect correctly.

15 - 77

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier

MELSEC-Q

Error name

Description

Cause

IFU

DRU

2022

FA.1C

Base unit bus


error 1

There is error in communication Interface unit connection fault.


between interface unit and drive Interface unit failure.
unit.
Base unit failure.

2023

FA.1D

Base unit bus


error 2

There is error in communication Drive unit connection fault.


between interface unit and drive Drive unit failure.
unit.
Base unit failure.
Drive unit connection fault.

2024

FA.1E

Servo amplifier Drive unit came off the base unit


mounting error after initialization.

Base unit failure.


Faulty parts in servo amplifier.
The encoder connecter is
disconnected.

2020
Servo
amplifier
errors

@A.20# Encoder error 2

Communication error occurred


Encoder fault.
between encoder and drive unit.
Encoder cable faulty. (Wire
breakage or shorted)
Power input wires and servo motor
output wires are in contact at CNP2.

2024

Motor output
@A.24# side ground
fault

Servomotor output (U, V, W


phase) ground fault.

Sheathes of servo motor power


cables deteriorated, resulting in
ground fault.
Main circuit of drive unit failed.
Battery unit voltage low.

Absolute position data in error.


2025

@A.25#

Absolute
position lost

Battery cable or battery fault.

Power was switched on for the


Super capacitor of the absolute
first time in the absolute position
position encoder is not charged.
detection system.

15 - 78

15 TROUBLESHOOTING

Related buffer memory


address

MELSEC-Q

Check point

Corrective action

Axis 1 Axis 2 Axis 3 Axis 4


Connect the interface unit to the base unit properly.

Change the interface unit.


Change the base unit.
Connect the drive unit to the base unit properly.

Change the drive unit.


Change the base unit.

Connect the drive unit to the base unit properly.


Change the base unit.
Alarm (A.1E) occurs if power is
switched on after disconnection of
the U, V, W phase power cables.

Change the drive unit.


Connect correctly.

Change the servomotor.


Repair or change cable.
Connect correctly.

Change the cable.


Alarm (A.24) occurs if power is
switched on after disconnection of
the U, V, W phase power cables.

Change the drive unit.

Change battery unit.


Always make home position setting again.

After leaving the alarm occurring for a few minutes,


switch power off, then on again.
Always make home position setting again

15 - 79

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier
IFU

MELSEC-Q

Error name

Description

Cause

DRU
Parameter " Pr.102 Regenerative
brake resistor" setting value error.
Built-in regenerative brake resistor
or regenerative brake option is not
connected.

2030

FA.30

Regenerative
error

Permissible regenerative power


of the built-in regenerative brake High-duty operation or continuous
regenerative operation caused the
resistor or regenerative brake
permissible regenerative power of
option is exceeded.
the regenerative brake option to be
exceeded.
Power supply voltage is abnormal.
(260VAC or more)
Regenerative brake option faulty.

Regenerative transistor fault

Regenerative transistor faulty.

Small acceleration/deceleration
time constant caused overshoot to
be large.

Servo
amplifier
errors

2031

@A.31# Overspeed

Speed has exceeded the


instantaneous permissible
speed.

Servo system is instable to cause


overshoot.

Fault in the encoder.


Output phases U, V, W phases of
the drive unit were connected with
each other.

2032

@A.32# Overcurrent

Current that flew is higher than


the permissible current of the
drive unit.

Transistor of the drive unit


damaged.
Short circuit in the drive unit out put
phase U, V, W phases.
Noise entered the overcurrent
detection circuit.

15 - 80

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Regenerative resistor brake option


30102

30202

30302

30402

Set correctly.
Connect correctly
Call the status display and check Reduce the frequency of positioning.
the regenerative load ratio.
Use the regenerative brake option of larger
capacity.
Reduce the load.
Review power supply.
Change the regenerative brake option.

The regenerative brake option


has overheated abnormally.
The alarm occurs even after
removal of the built-in
regenerative brake resistor or
regenerative brake option.

Load inertia ratio


30112

30212

30312

Change the base unit.

Increase acceleration/deceleration time constant.


30412

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497

Reset servo gain to proper value.


If servo gain cannot be set to proper value:
(1) Reduce " Pr.112 Load inertia moment ratio";
or
(2) Reexamine acceleration/ deceleration time
constant.

Deceleration time

Change servomotor.

Correct the U, V, W phase wiring of the servo


amplifier.

Alarm (A.32) occurs if power is


switched on after disconnection
of the U, V, W phase power
cables.

Change the drive unit.


Correct the U, V, W phase wiring of the servo
amplifier.

Take noise suppression measures.

15 - 81

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier
IFU

MELSEC-Q

Error name

Description

Cause

DRU
Don't using the regenerative brake
option.
Though the regenerative brake
option is used, the DRU parameter
" Pr.102 Regenerative brake
resistor "setting value is "000 (not
used)".

2033

FA.33

Overvoltage

Converter bus voltage


exceeded 400VDC.

Regenerative brake option is open


or disconnected.

Regenerative transistor faulty.


Wire breakage of built-in
regenerative brake resistor or
regenerative brake option
Power supply voltage high.
The SSCNET cable is
disconnected.
Servo
amplifier
errors

The SSCNE cable fault.


2034

FA.34

CRC error

SSCNET cable communication


fault

Noise has entered the SSCNE


cable.
The terminal connector is
disconnected.
The same No. exists in the interface
unit side axis setting.

2035

Command
@A.35# pulse
Input frequency of too high.
frequency error

Command given is greater than the


maximum speed of the servomotor.
Noise has entered the SSCNET
cable.
Fault in the QD75M.
The SSCNET cable is
disconnected.

2036

FA.36

Transfer error

SSCNET cable or printed board The SSCNET cable fault.


is faulty.
Printed circuit board fault.
The terminal connector is
disconnected.
Interface unit fault caused the IFU
parameter setting to be rewritten.

2037

FA.37

IFU parameter
IFU parameter setting is wrong. There is a IFU parameter whose
error
value was set to outside the setting
range by QD75M.

15 - 82

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

MELSEC-Q

Check point

Corrective action

Use the regenerative brake option.

Regenerative brake option


Set correctly.
30102

30202

30302

30402

Change lead.
Connect correctly.
Change base unit.

For wire breakage of regenerative brake option,


change regenerative brake option.
Review the power supply.
Connect correctly.
Change the SSCNET cable.

Take measures against noise.

Connect terminal connector.


Set correctly.
Review operation program.

Take measures against noise.


Change the QD75M.
Connect the connector of the SSCNET cable.

Change the SSCNET cable.

Change the interface unit.


Connect terminal connector.
Change the interface unit.

Change the IFU parameter value to within the


setting range.

15 - 83

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier
IFU

MELSEC-Q

Error name

Description

Cause

DRU
Drive unit fault caused the DRU
parameter setting to be rewritten.
DRU

2037

@A.37# parameter

error

There is a DRU parameter whose


DRU parameter setting is wrong. value was set to outside the setting
range by QD75M.
The number of write times to EEPROM exceeded 100,000 due to
parameter write, etc.

2038

FA.38

DRU
adjustment
error

In some drive unit, the


parameter which requires all
axes to be set for the same
value differs from those of the
other axes.

There is a drive unit whose DRU


parameter Pr.102 or Pr.123
setting is different from others.
Air cooling fan of the drive unit
stops

Main circuit
2045

@A.45# device

Main circuit device overheat.

overheat

The power supply was turned on


and off continuously by overloaded
status.
Drive unit faulty.
Servo motor ambient temperature
exceeded the operating value of
40C.

Servo
amplifier
errors

2046

@A.46#

Servomotor
heated

Servo motor temperature rise


actuated the thermal protector. Servomotor overloaded.
Thermal protector in encoder is
faulty.
The current exceeded the
continuous output current of the
drive unit.

The servo system is unstable,


causing hunting.

2050

@A.50# Overload 1

Load exceeded overload


protection characteristic of drive Collision with the machine.
unit.
Load ratio 300%: 1s or more
Servomotor miswiring drive unit
Load ratio 200%: 10s or more terminals U, V, W phase do not
mach motor terminals U, V, W
phase.

The motor encoder fault.

15 - 84

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4
Change the drive unit.

Change the DRU parameter value to within the


setting range.

Change the servo amplifier.


Regenerative resistor brake option
30102

30202

30302

30402

Set correctly.

Optional function 1
30123

30223

30323

30423

Change the drive unit or cooling fan.


Reduce ambient temperature.

The drive method is reviewed.


Change the drive unit or cooling fan.
Review environment so that ambient temperature
is 0 to 40C.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Change the servomotor.

Reduce load.
Review operation pattern.
Use servomotor that provides larger output.

Auto tuning
30108

30208

30308

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".
Change " Pr.109 Servo response" setting.
Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

30408

Servo response
30109

30209

30309

30409

31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Input signal logic selection

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
Change servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

15 - 85

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

LED indicator
of servo
amplifier
IFU

MELSEC-Q

Error name

Description

Cause

DRU
Collision with the machine
Servomotor miswiring drive unit
terminals U, V, W phase don't mach
motor terminals U, V, W phase.

2051

@A.51# Overload 2

Machine collision or the like


caused max. output current to
flow successively for several
seconds.
Servomotor locked:
0.3s or more
During rotation:
2.5s or more

Wrong connection of servomotor.


Drive unit's output U, V, W do not
match servo motor's input U, V, W.

The servo system is unstable,


causing hunting.

The motor encoder fault.

Servo
amplifier
errors

Acceleration/deceleration time
constant too small.

2052

Droop pulse of the deviation


counter reached or exceeded
@A.52# Error excessive setting value (Initial value: 2
rotation) of the parameter
" Pr.131 ".

Torque limit value too small.

Start disabled due to insufficient


torque caused drop in power supply
voltage.
The setting value for " Pr.113
Position control gain 1" too small.

Servomotor shaft was rotated by


external force.

15 - 86

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Corrective action

Axis 4

Input signal logic selection


31

181

331

481

Review operation pattern.


Install limit switches.

Connect correctly.

Connect correctly.
Repeat acceleration/deceleration to execute
" Pr.108 Auto tuning".
Change " Pr.109 Servo response" setting.
Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Auto tuning
30108

30208

30308

30408

Servo response
30109

30209

30309

30409

When the servomotor shaft is


rotated with the servo off,
the cumulative feedback pulses
should vary in proportion to the
Change servomotor.
rotary angle. If the indication skips
or returns midway the encoder if
faulty.

Acceleration time
12, 13

162, 163 312, 313 462, 463

36, 37

186, 187 336, 337 486, 487

38, 39

188, 189 338, 339 488, 489

40, 41

190, 191 340, 341 490, 491

Increase the acceleration/deceleration time


constant.

Deceleration time
14, 15

164, 165 314, 315 464, 465

42, 43

192, 193 342, 343 492, 493

44, 45

194, 195 344, 345 494, 495

46, 47

196, 197 346, 347 496, 497


Torque limit value

26

176

326

476

OPR torque limit value


86

236

386

Increase the torque limit value.

536

Torque output setting value


1552

1652

1752

1852

Review the power supply capacity.


Use servomotor which provides larger output.

Positioning gain 1
30113

30213

30313

Increase set value and adjust to ensure proper


operation.

30413

Torque limit value


26

176

326

476

When torque is limited, increase the limit value.


Reduce load.
Use servomotor that provides larger output.

OPR torque limit value


86

236

386

536

Torque output setting value


1552

1652

1752

1852

15 - 87

15 TROUBLESHOOTING

Classifica
Error
tion of
code
errors

2052

LED indicator
of servo
amplifier
IFU

MELSEC-Q

Error name

Description

Cause

DRU
Droop pulse of the deviation
counter reached or exceeded
@A.52# Error excessive setting value (Initial value: 2
rotation) of the parameter
Pr.131 .

Collision with the machine


The motor encoder fault.
Servomotor miswiring drive unit
terminals U, V, W phase do not
mach motor terminals U, V, W
phase.

Drive unit having large load is


adjacent.

2053

FA.53

Multiple axis
overload

Drive unit whose effective load


factor is 85% or more is
Servo system is instable and
adjacent.
hunting.

Servo
amplifier
errors

Encoder cable and power cable


(U, V, W phase) coming out of one
drive unit are connected to the
incorrect servomotor.
2054

2090

FA.54

FA.8A

Drive unit
alarm

Alarm occurred in one or more


axes of drive units installed to
the base unit.

Serial communication stopped


Serial
communication for longer than the time set in
IFU parameter Pr.1 .
time-out

Remove the alarm causes of all


drive units where alarm has
occurred.
Communication cable fault. (Wire
break or short circuit)
Communication cycle is longer than
the IFU parameter Pr.1

setting.

Protocol is incorrect.

2086

FA.8E

The fault has occurred in


Serial
communication between the
communication interface unit and
error
communication devices
(e.g. personal computer).

15 - 88

The communication cable fault.


(Wire breakage or shot)
The communication devices
(e.g. personal computer) fault.

15 TROUBLESHOOTING

Related buffer memory address


Axis 1

Axis 2

Axis 3

MELSEC-Q

Check point

Axis 4
Review operation pattern.
Install limit switches.

Input signal logic selection


31

181

331

Corrective action

481

Change the servomotor.

Connect correctly.
Change the slot of the drive unit whose load is
large.
Reduce the load.
Reexamine the operation pattern.
Use a servomotor whose output is large.

Repeat acceleration/deceleration to execute


" Pr.108 Auto tuning".

Auto tuning
30108

30208

30308

30408

Change " Pr.109 Servo response" setting.


Set " Pr.108 Auto tuning" to OFF and make gain
adjustment manually.

Servo response
30109

30209

30309

30409

Connect correctly.

Remove the alarm causes of all drive units where


alarm has occurred.
Repair or change the cable.

Set the IFU parameter value correctly.

IFU parameter Pr.1 .


Correct the protocol.
Repair or change the cable.

Change the communication device (e.g. personal


computer).

15 - 89

15 TROUBLESHOOTING

MELSEC-Q

15.3 List of warnings


The following table shows the warning details and remedies to be taken when a
warning occurs.

15.3.1 QD75 detection warning


Classification Warning
of warnings
code

Common
warnings

JOG
operation
warnings

Warning name

Warning

Operation status at warning


occurrence

000

(Normal status)

100

Start during
operation

104

The restart command is issued when


Restart not possible the axis operation status is not
Continue the operation.
"Stopped".

109

Teaching in BUSY

110

Less than minimum


The system is controlled with the
The overridden speed becomes 0.
speed
currently executing unit of 1.

The start request is issued while the


Continue the operation.
axis is BUSY.

The warning is issued for the axis


The teaching request is issued while
designated at the time of the teaching
the axis is BUSY.
request.

111

In PLC READY

The request for writing to the flash


ROM is issued when the PLC
READY is turned ON (at the time of
teaching request).

112

Illegal override
value

Controlled at a setting value of


A value other than 1 to 300 is set for 0 : 100.
the override value.
Controlled at a setting value of
301 or over : 300.

113

Outside new torque A value other than 1 to 500 is set for


The torque change is not carried out.
value range
the new torque value.

The warning for axis 1 is issued.

The command speed is below the


bias speed at start.
Operate by the bias speed at start.
Programming error between QD75P
and QD75M.

114

Below bias speed

300

The speed change request is issued


Speed change
during deceleration stop with JOG
The speed change is not carried out.
during deceleration
start signal OFF.

301

When the speed exceeds the JOG


speed limit, the JOG operation is
carried out with the JOG speed limit
value.
While the speed is limited by the
JOG speed limit value, the "Speed
limiting flag" is turned ON.

JOG speed limit


value

The new speed value exceeds the


JOG speed limit value when the
speed is changed during operation.

15 - 90

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

Normalize the start request ON timing.

1503 1603 1703 1803

<Restart command>
1: Restart

1548 1648 1748 1848


1549 1649 1749 1849

<Teaching data selection>


0, 1
<Teaching positioning data No.>
1 to 600

1513 1613 1713 1813

<Positioning operation speed


override>
1 to 300

1513 1613 1713 1813

<Positioning operation speed


override>
1 to 300

1525 1625 1725 1825

<New torque value>


1 to [Torque limit set value]

176

326

476

Carry out the teaching request when the axis is not


BUSY. (Refer to Section 12.7.4)
Prevent the overridden speed from being reduced to 0.
(Refer to Section 12.5.2)
None (If the PLC READY signal (Y0) is turned OFF,
respond to the teaching write request).

Same as warning code 109

26

Normalize the start request ON timing.


(Refer to Section 6.5.5)
(Do not issue the restart command when the axis
operation is not stopped.)

Set a value within the setting range.

<Torque limit set value>


1 to 500

Refer to Section 5.3


"List of positioning data"
for command speed

<Command speed>
1 to 10000000 [PLS/s]
Re-set the command speed/bias speed at start so that
1 to 2000000000 [mm/min or another] the command speed is equal to or larger than the bias
speed at start.
Bias speed at start
<Bias speed at start>
Set 0 for the bias speed.
0
[PLS/s]
6
156 306
456
0
[mm/min
or
another]
7
157 307
457

1516 1616 1716 1816

<Speed change request>


1: Speed change is requested

Do not carry out the JOG speed change during


deceleration with the JOG start signal OFF.

New speed value

0 to 10000000 [PLS/s]
1514 1614 1714 1814 0 to 2000000000 [mm/min or another]
1515 1615 1715 1815
JOG speed limit value

48
49

198
199

348
349

498
499

1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or
another]

15 - 91

Bring the set value into the setting range.

15 TROUBLESHOOTING

Classification Warning
of warnings
code
Manual pulse
generator
operation
warnings

Positioning
operation
warnings

Warning name

MELSEC-Q

Warning

Operation status at warning


occurrence

401

When input magnification is set at


Outside manual
The manual pulse generator 1 pulse 101 or higher: Re-set to 100.
pulse generator
input magnification is set at 0 or 101
input magnification
When input magnification is set at 0:
or higher.
range
Re-set to 1.

500

Deceleration/stop
speed change

The speed change request is issued


The speed change is not carried out.
during deceleration stop.

501

Speed limit value


over

The new value exceeds the speed


limit value when the speed is
changed during operation.

503

M code ON signal
ON start

The M code ON signal is turned ON


Continue executing the positioning
when the positioning data is
data.
executed.

505

No operation
termination setting

In the positioning by block starting,


the 50th point of the positioning start The operation is terminated.
data is set to CONTINUE.

506

FOR to NEXT nest


construction

FOR to NEXT is nested.

508

Speed-position
switching (during
acceleration) signal
ON

The switching signal for speedposition switching control (INC


mode) is turned ON during
acceleration.

509

When a command speed is


changed:
Change to a value as near a new
At a continuous operation interrupt
speed value as possible.
request, the distance required
deceleration stop is not long
When a target position is changed:
enough.
Insufficient
Adjust the speed to a value as
remaining distance At a speed change request, the
near the command speed as
possible, and then change to a
remaining distance is shorter than
target position.
the distance required for speed
change.
(When the operation pattern is a
continuous path control, ignore the
operations stated above.)

511

Step not possible

Code 1 is set for the step start


information when the step is outside The step will not start.
standby.

512

Illegal external
command function

The detailed parameter 2 "External Even if the external command signal


command function selection" setting is turned ON, the system will not
range is exceeded.
perform anything.

513

Insufficient
The movement amount is not large
movement amount enough for automatic deceleration.

15 - 92

The speed is controlled with the


speed limit value.
The "speed limiting flag" is turned
ON.

The operation is continued.

The system stops immediately after it


reaches the positioning address.

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4

MELSEC-Q

Set range
(Setting with PLC program)

1522 1622 1722 1822


1523 1623 1723 1823

<Manual pulse generator 1 pulse


input magnification>
1 to 100

1516 1616 1716 1816

<Speed change request>


1: Speed change is requested

Remedy

Set the manual pulse generator 1 pulse input


magnification to within the setting range.
Do not carry out the speed change during deceleration
with a stop command, during stoppage, or during
automatic deceleration with position control.

New speed value


0 to 10000000 [PLS/s]
1514 1614 1714 1814 0 to 2000000000 [mm/min or another]
1515 1615 1715 1815
Speed limit value

10
11

160
161

310
311

460
461

1504 1604 1704 1804

Refer to Section 5.3


"List of positioning data"

Set the new speed value to a range of 0 to "speed limit


value".
1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or
another]

<M code OFF request>


Normalize the ON and OFF timings of the "M code
1: M code ON signal is turned OFF OFF request". (Refer to Section 12.7.3)
<Operation pattern>
Set the operation termination to the 50th point.
00: Positioning end
01: Continuous positioning control (Refer to Chapter 10)
11: Continuous path control

Make 1 nest construction for FOR to NEXT.


(Refer to Section 10.3.8)

Do not turn ON the speed-position switching signal


during acceleration.
(Refer to Section 9.2.16)

Give a request at the position where there is an


enough remaining distance.

1546 1646 1746 1846

62

212

362

512

Refer to Section 5.3


"List of positioning data"

<Step start information>


1: Step is continued
2: Re-start is carried out
<External command function
selection>
0, 1, 2, 3

Do not set a "1" to the step start information when the


step is not in standby state. (Refer to Section 12.7.1)
Set the detailed parameter 2 "External command
function selection" to within the setting range.
Set a decelerating address or a movement amount to
the positioning data.

15 - 93

15 TROUBLESHOOTING

Classification Warning
of warnings
code

514

Positioning
operation
warnings

Warning name

Outside command
speed range

MELSEC-Q

Warning

The command speed exceeds the


speed limit.

Operation status at warning


occurrence

The command speed is controlled at


the "speed limit value".
The "speed limiting flag" turns ON.

516

Illegal teaching data The positioning data No. is set


No.
outside the setting range.

Teaching is not carried out when the


set value is 0 or 601 or more.
(A "0" is canceled by the QD75M
automatically even when a "0" or
"601" or more is set.)

517

Illegal teaching data The teaching data selection set


selection
value is outside the setting range.

Teaching is not carried out.

518

A target position change request


was given for the control system
other than ABS1 and INC1.
The target position change request
is turned ON during continuous
path control.
Target position
The target position change is not
change not possible A new target position address is
carried out.
outside the software stroke limit
range.
A target position change request
was given during deceleration to a
stop.

15 - 94

15 TROUBLESHOOTING

Related buffer memory


address
Axis 1 Axis 2 Axis 3 Axis 4
For command speed,
refer to Section 5.3
"List of positioning data"

MELSEC-Q

Set range
(Setting with PLC program)

Remedy

1 to 1000000 [PLS/s]
1 to 2000000000 [mm/min or another]

Speed limit value

10
11

160
161

310
311

460
461

1 to 10000000 [PLS/s]
1 to 2000000000 [mm/min or
another]

1549 1649 1749 1849

<Teaching positioning data No.>


1 to 600

1548 1648 1748 1848

<Teaching data selection>


0, 1

1538 1638 1738 1838

<Target position change request


flag>
1: Target position change request

15 - 95

Set the command speed to within the setting range.

Set the positioning data No. to within the setting range.

Set the teaching data selection set value to within the


setting range.

Do not turn ON the target position change request in


the following cases.
A control system other than ABS1, and INC1 is used.
During deceleration stop. An operating pattern
"continuous path control" is used.
When the target position change address is outside
the stroke limit, correct the target position change
address. (Refer to Section 12.7.5)

15 TROUBLESHOOTING

MELSEC-Q

15.3.2 MR-H-BN detection warning


LED
Classifica
Warning display of
tion of
code the servo
warnings
amplifier

Warning name

Warning

Cause

Battery cable is open.


2092

92

Open battery
cable warning

Absolute position detection


system battery voltage is low.

Battery voltage dropped to 2.8VDC or


less
Droop pulses remaining are greater
than the in-position range setting.

2096

96

OPR setting error OPR was not performed


warning
successfully.

OPR was executed during operation


command.
Creep speed high.

2102

Voltage of battery for absolute


position detection system
reduced.

9F

Battery warning

E0

There is a possibility that


regenerative power may
Excessive
exceed permissible
regenerative load
regenerative power of built-in
warning
regenerative brake resistor or
regenerative brake option.

Regenerative power increased to 85%


or more of permissible regenerative
power of built-in regenerative brake
resistor or regenerative brake option.

2141

E1

There is a possibility that


overload alarm 1 (error code:
Over load warning
2050) or 2 (error code: 2051)
may occur.

Load increased to 85% or more of


over load alarm 1 (error code: 2050)
or 2 (error code: 2051) occurrence
level.

2144

E4

Parameter alarm
warning

Parameter has been set to a value


that is out of setting range from
QD75M.

2146

E6

Servo emergency
EMG1-SG is open.
stop warning

2140
Servo
amplifier
warnigs

Parameter is out of setting


range.

Battery voltage fell to 3.2VDC or less.

Emergency stop was made valid.


(EMG1-SG was opened.)
EMG (6 pin) or EMG* (16 pin) in the
SSCNET cable is open.

2147

E7

Controller
emergency stop
warning

An emergency stop signal is


input to the QD75M.

Fault of connector in the servo


amplifier.
Fault of connector in the QD75.
A "watchdog error" will be occurred in
the QD75.

2149

E9

Main circuit of
warning

Servo ON signal is turned ON


while the main circuit power is
off.

15 - 96

Servo ON signal is turned ON while


the main circuit power is off.

15 TROUBLESHOOTING

MELSEC-Q

Related buffer memory


address

Servo
amplifier
status of
Axis 1 Axis 2 Axis 3 Axis 4 the warning
occurrence.

Check point

Corrective action

Repair cable or battery changed.

Change battery.
In-position range

Remove the cause of droop pulse occurrence.

30120 30220 30320 30420

OPR wasn't executed during operation command.

Creep speed
76, 77

226,
227

376,
377

526,
527

Reduce creep speed.

Servo ON
continued

Change battery.
Reduce frequency of positioning.

Call the status display Change regenerative brake option for the one with
and check regenerative larger capacity.
load ratio.
Reduce load.
Refer to error code
(2050, 2051) (Refer to
Section 15.2.3)

Refer to Section
5.2.7 to 5.2.10

Refer to error code (2050, 2051)


(Refer to Section 15.2.3)

Set the parameter properly.

Servo emergency stop


selection

Check for safety and release the emergency stop.

30123 30223 30323 30423

Check continuity status


of the SSCNET cable
Repair cable or battery changed.
Change servo amplifier.
Servo OFF
Change QD75.

Switch on main circuit power.

15 - 97

15 TROUBLESHOOTING

MELSEC-Q

15.3.3 MR-J2-B detection warning


LED
Classifica
Warning display of
tion of
code the servo
warnings
amplifier

Warning name

Warning

Cause

Battery cable is open.


2092

92

Open battery
cable warning

Absolute position detection


system battery voltage is low.

Battery voltage dropped to 2.8VDC or


less
Droop pulses remaining are greater
than the in-position range setting.

2096

96

OPR setting error OPR was not performed


warning
successfully.

OPR was executed during operation


command.
Creep speed high.

E0

There is a possibility that


regenerative power may
Excessive
exceed permissible
regenerative load
regenerative power of built-in
warning
regenerative brake resistor or
regenerative brake option.

Regenerative power increased to 85%


or more of permissible regenerative
power of built-in regenerative brake
resistor or regenerative brake option.

2141

E1

There is a possibility that


overload alarm 1 (error code:
Over load warning
2050)or 2 (error code: 2051)
may occur.

Load increased to 85% or more of


over load alarm 1 (error code: 2050)
or 2 (error code: 2051) occurrence
level.

2143

E3

Absolute position Absolute position encoder


counter warning pulses faulty.

Noise entered the encoder.

2144

E4

Parameter
warning

Parameter value set from QD75


controller is outside setting range.

2146

E6

Servo emergency
EMG1-SG is open.
stop warning

2140

Servo
amplifier
warnings

Parameter outside setting


range.

Fault of the encoder.

Emergency stop was made valid.


(EMG1-SG was opened.)
EMG (6 pin) or EMG* (16 pin) in the
SSCNET cable is open.

2147

E7

Controller
emergency stop
warning

An emergency stop signal is


input to the QD75.

Fault of connector in the servo


amplifier.
Fault of connector in the QD75.
A "watchdog error" will be occurred in
the QD75.

2149

E9

Main circuit of
warning

Servo ON signal is turned ON


while the main circuit power is
off.

15 - 98

Servo ON signal is turned ON while


the main circuit power is off.

15 TROUBLESHOOTING

MELSEC-Q

Related buffer memory


address

Servo
amplifier
status of
Axis 1 Axis 2 Axis 3 Axis 4 the warning
occurrence.

Check point

Corrective action

Repair cable or battery changed.

Change battery.
In-position range

Remove the cause of droop pulse occurrence.

30120 30220 30320 30420

OPR wasn't executed during operation command.

Creep speed
76, 77

226,
227

376,
377

Reduce creep speed.

526,
527

Servo ON
continued

Reduce frequency of positioning.


Call the status display
Change regenerative brake option for the one with
and check regenerative
larger capacity.
load ratio.
Reduce load.

Refer to error code


(2050, 2051) (Refer to
Section 15.2.3)

Take noise suppression measures.

Change servomotor.

Refer to Section
5.2.7 to 5.2.10

Refer to error code (2050, 2051) (Refer to Section


15.2.3)

Set the parameter properly.

Servo emergency stop


selection

Check for safety and release the emergency stop.

30123 30223 30323 30423

Check continuity status


of the SSCNET cable
Repair cable or battery changed.
Change servo amplifier.
Servo OFF
Change QD75.

Switch on main circuit power.

15 - 99

15 TROUBLESHOOTING

MELSEC-Q

15.3.4 MR-J2S-B detection warning


LED
Classifica
Warning display of
tion of
code the servo
warnings
amplifier

Warning name

Warning

Cause

Battery cable is open.


2092

92

Open battery
cable warning

Absolute position detection


system battery voltage is low.

Battery voltage dropped to 2.8VDC or


less
Droop pulses remaining are greater
than the in-position range setting.

2096

96

OPR setting error OPR was not performed


warning
successfully.

OPR was executed during operation


command.
Creep speed high.

2102

Battery warning

E0

There is a possibility that


regenerative power may
Excessive
exceed permissible
regenerative load
regenerative power of built-in
warning
regenerative brake resistor or
regenerative brake option.

Regenerative power increased to 85%


or more of permissible regenerative
power of built-in regenerative brake
resistor or regenerative brake option.

2141

E1

There is a possibility that


overload alarm 1 (error code:
Over load warning
2050) or 2 (error code: 2051)
may occur.

Load increased to 85% or more of


over load alarm 1 (error code: 2050)
or 2 (error code: 2051) occurrence
level.

2143

E3

Absolute position Absolute position encoder


counter warning pulses faulty.

Noise entered the encoder.

2144

E4

Parameter
warning

Parameter value set from QD75


controller is outside setting range.

2146

E6

Servo emergency
EMG1-SG is open.
stop warning

2140

Servo
amplifier
warnings

Voltage of battery for absolute


position detection system
reduced.

9F

Parameter outside setting


range.

Battery voltage fell to 3.2VDC or less.

Fault of the encoder.

Emergency stop was made valid.


(EMG1-SG was opened.)
EMG (6 pin) or EMG* (16 pin) in the
SSCNET cable is open.

2147

E7

Controller
emergency stop
warning

An emergency stop signal is


input to the QD75.

Fault of connector in the servo


amplifier.
Fault of connector in the QD75.
A "watchdog error" will be occurred in
the QD75.

2149

E9

Main circuit of
warning

Servo ON signal is turned ON


while the main circuit power is
off.

15 - 100

Servo ON signal is turned ON while


the main circuit power is off.

15 TROUBLESHOOTING

MELSEC-Q

Related buffer memory


address

Servo
amplifier
status of
Axis 1 Axis 2 Axis 3 Axis 4 the warning
occurrence.

Check point

Corrective action

Repair cable or battery changed.

Change battery.
In-position range

Remove the cause of droop pulse occurrence.

30120 30220 30320 30420

OPR wasn't executed during operation command.

Creep speed
76, 77

226,
227

376,
377

526,
527

Reduce creep speed.

Change battery.
Servo ON
continued

Reduce frequency of positioning.


Call the status display
Change regenerative brake option for the one with
and check regenerative
larger capacity.
load ratio.
Reduce load.

Refer to error code


(2050, 2051) (Refer to
Section 15.2.3)

Take noise suppression measures.

Change servomotor.

Refer to Section
5.2.7 to 5.2.10

Refer to error code (2050, 2051) (Refer to Section


15.2.3)

Set the parameter properly.

Servo emergency stop


selection

Check for safety and release the emergency stop.

30123 30223 30323 30423

Check continuity status


Repair cable or battery changed.
of the SSCNET cable
Change servo amplifier.

Servo OFF

Change QD75.

Switch on main circuit power.

15 - 101

15 TROUBLESHOOTING

MELSEC-Q

15.3.5 MR-J2-Jr detection warning


LED
Classifica
Warning display of
tion of
code the servo
warnings
amplifier

Warning name

Warning

2141

E1

There is a possibility that


overload alarm 1 (error code:
Over load warning
2050)or 2 (error code: 2051)
may occur.

2144

E4

Parameter
warning

2146

E6

Servo emergency
EMG1-SG is open.
stop warning

Servo
amplifier
warnings

Parameter outside setting


range.

Cause

Load increased to 85% or more of


over load alarm 1 (error code: 2050)
or 2 (error code: 2051) occurrence
level.
Parameter value set from QD75M
controller is outside setting range.
Emergency stop was made valid.
(EMG1-SG was opened.)
EMG (6 pin) or EMG* (16 pin) in the
SSCNET cable is open.

2147

E7

Controller
emergency stop
warning

An emergency stop signal is


input to the QD75.

Fault of connector in the servo


amplifier.
Fault of connector in the QD75.
A "watchdog error" will be occurred in
the QD75.

2149

E9

Main circuit of
warning

Servo ON signal is turned ON


while the main circuit power is
off.

15 - 102

Servo ON signal is turned ON while


the main circuit power is off.

15 TROUBLESHOOTING

MELSEC-Q

Related buffer memory


address

Servo
amplifier
status of
Axis 1 Axis 2 Axis 3 Axis 4 the warning
occurrence.

Check point

Refer to error code


(2050, 2051) (Refer to
Servo ON Section 15.2.3)
continued

Refer to Section
5.2.7 to 5.2.10

Corrective action

Refer to error code (2050, 2051) (Refer to Section


15.2.3)

Set the parameter properly.

Servo emergency stop


selection

Check for safety and release the emergency stop.

30123 30223 30323 30423

Check continuity status


Repair cable or battery changed.
of the SSCNET cable
Change servo amplifier.

Servo OFF

Change QD75.

Switch on main circuit power.

15 - 103

15 TROUBLESHOOTING

MELSEC-Q

15.3.6 MR-J2M-B detection warning


@ in the indication field denotes the slot number of the base unit and # the axis
number of the servo amplifier.
Classifica
Warning
tion of
code
warnings

LED display of
the servo
Warning name
amplifier
IFU

2092

Warning

Cause

DRU
Absolute position detection
Open battery
@A.92#
system battery voltage is
cable warning
low.

Battery cable is open.


Battery voltage dropped to 2.8VDC or
less
Encoder cable is open.
Droop pulses remaining are greater
than the in-position range setting.

2096

@A.96#

OPR setting
error warning

OPR was not performed


successfully.

OPR was executed during operation


command.
Creep speed high.

2102

Servo
amplifier
warnings

FA.9F

Battery
warning

Voltage of battery for


absolute position detection
system reduced.

Battery voltage fell to 3.2VDC or less.

Excessive
regenerative
load warning

There is a possibility that


regenerative power may
exceed permissible
regenerative power of built-in
regenerative brake resistor
or regenerative brake option.

Regenerative power increased to 85%


or more of permissible regenerative
power of built-in regenerative brake
resistor or regenerative brake option.

Over load
warning

There is a possibility that


overload alarm 1 (error code:
2050) or 2 (error code: 2051)
may occur.

Load increased to 85% or more of


over load alarm 1 (error code: 2050)
or 2 (error code: 2051) occurrence
level.

2140

FA.E0

2141

@A.E1#

Absolute
position
@A.E3#
counter
warning

2143

2144

@A.E4#

2146

FA.E6

Absolute position encoder


pulses faulty.

Noise entered the encoder.


Fault of the encoder.

Parameter
warning

Parameter outside setting


range.

Parameter value set from QD75


controller is outside setting range.

Servo
emergency
stop warning

EMG1-SG is open.

Emergency stop was made valid.


(EMG1-SG was opened.)
EMG (6 pin) or EMG* (16 pin) in the
SSCNET cable is open.

2147

FA.E7

Controller
emergency
stop warning

Fault of connector in the servo


An emergency stop signal is
amplifier.
input to the QD75.
Fault of connector in the QD75.
A "watchdog error" will be occurred in
the QD75.

2149

FA.E9

Servo ON signal is turned


Main circuit of
ON while the main circuit
warning
power is off.

15 - 104

Servo ON signal is turned ON while


the main circuit power is off.

15 TROUBLESHOOTING

MELSEC-Q

Related buffer memory


address

Servo
amplifier
status of
Axis 1 Axis 2 Axis 3 Axis 4 the warning
occurrence.

Check point

Corrective action

Repair cable or battery changed.

Change battery.

Change encoder cable.

In-position range

Remove the cause of droop pulse occurrence.

30120 30220 30320 30420

OPR wasn't executed during operation command.

Creep speed
76, 77

226,
227

376,
377

526,
527

Reduce creep speed.

Change battery unit.


Servo ON
continued

Reduce frequency of positioning.


Call the status display Change regenerative brake option for the one with
and check regenerative larger capacity.
load ratio.
Reduce load.
Refer to error code
(2050, 2051) (Refer to
Section 15.2.3)

Refer to error code (2050, 2051) (Refer to Section


15.2.3)
Take noise suppression measures.
Change servomotor.

Refer to Section
5.2.7 to 5.2.10

Set the parameter properly.

Servo emergency stop


selection

Check for safety and release the emergency stop.

30123 30223 30323 30423

Check continuity status


Repair cable or battery changed.
of the SSCNET cable
Change servo amplifier.

Servo OFF

Change QD75.

Switch on main circuit power.

15 - 105

15 TROUBLESHOOTING

MELSEC-Q

15.4 LED display functions


The states of QD75 and each axis control can be confirmed by the LEDs located on
the front panel of the QD75 main unit.

QD75M4
RUN

AX1
AX2
AX3
AX4

ERR

Each axis can be monitored by the states of the LEDs.


The operation and indications of the LEDs are as shown below.
Details of indication
Goes OFF
Goes ON
Flashes

RUN

ERR
RUN

ERR
RUN

ERR
RUN

ERR
RUN

ERR
RUN

ERR
RUN

ERR

Points to be
confirmed

AX1
AX2 Extinguishment of
AX3 RUN LED
AX4

Error

Remedy

The hardware is
If the RUN LED does not light up even when the
faulty or watch dog power is turned ON, the module may be out of order.
timer error occurs. Replace the module with a new one.

AX1
AX2 Lighting of RUN LED, The module is
AX3 Extinguishment of
normal.
ERR LED
AX4

AX1
AX2
AX3 Lighting of ERR LED System error
AX4

An operation condition setting error or installation PLC


CPU type error occurs.
(The setting and PLC CPU type are outside the
specification range.) Set the PLC CPU type to a one
contained in the specification.

AX1
AX2 Extinguishment of
AX3 AX1 to AX4 LEDs
AX4

During axis stop,


during axis standby

AX1
AX2 Lighting of AX1
AX3 (Same even if the
other axis is lit)
AX4

During axis
operation

AX1
AX2
AX3
AX4

Flashing of ERR LED


Flashing of AX1 LED
Axis error
(Same even if the
other axis flashes)

AX1
AX2
AX3 Lighting of all LEDs
AX4

This lights up from the positioning start until the


positioning is completed, stopped temporarily, or
stopped by error (corresponding at a ratio of 1 : 1 to
BUSY signals).
Check the error observed on the buffer memory batch
processing monitor of a peripheral device and correct
the applicable parameters and positioning data.

The hardware is
faulty

15 - 106

The module comes out of order. Replace the module


with a new one.

Appendices
Appendix 1 Functions .........................................................................................................Appendix- 3
Appendix 1.1 Multiple CPU correspond function..........................................................Appendix- 3
Appendix 1.2 The combination of software package for QD75 and QCPU ................Appendix- 3
Appendix 2 Positioning data (No.1 to 600) List of buffer memory addresses .....................Appendix- 4
Appendix 3 Connection with servo amplifiers.......................................................................Appendix- 28
Appendix 3.1 Connection of SSCNET cables ..............................................................Appendix- 28
Appendix 3.2 Wiring of SSCNET cables ......................................................................Appendix- 30
Appendix 4 Connection with external device connector ......................................................Appendix- 34
Appendix 4.1 Connector................................................................................................Appendix- 34
Appendix 4.2 Wiring of manual pulse generator ..........................................................Appendix- 36
Appendix 5 Comparisons with conventional positioning modules .......................................Appendix- 37
Appendix 5.1 Comparisons with QD75P model...........................................................Appendix- 37
Appendix 5.2 Comparisons with A1SD75M1/A1SD75M2/ A1SD75M3 models .........Appendix- 38
Appendix 6 Positioning control troubleshooting ...................................................................Appendix- 57
Appendix 7 List of buffer memory addresses .......................................................................Appendix- 63
Appendix 8 External dimension drawing ..............................................................................Appendix- 75

Appendix

Appendix - 1

APPENDICES

MELSEC-Q

MEMO

Appendix - 2

APPENDICES

MELSEC-Q

Appendix 1 Functions
Appendix 1.1 Multiple CPU correspond function
Refer to the QCPU (Q Mode) User's Manual (Function Explanation/Program
Fundamentals). (SH-080038)

Appendix 1.2 The combination of software package for QD75 and QCPU
Refer to the GX Configurator-QP Operating Manual. (SH-080172)

Appendix - 3

APPENDICES

MELSEC-Q

Appendix 2 Positioning data (No.1 to 600)


List of buffer memory addresses
(1) For axis 1
PosiData tioning M
No. identi- code
fier

Dwell
time

Command
speed
Low- Highorder order

Positioning
address
Low- Highorder order

Loworder

Highorder

Arc data

PosiData tioning M
No. identi- code
fier

Dwell
time

Command
speed
Low- Highorder order

Positioning
address
Low- Highorder order

Loworder

Highorder

Arc data

1
2
3
4
5
6
7
8
9
10

2000
2010
2020
2030
2040
2050
2060
2070
2080
2090

2001
2011
2021
2031
2041
2051
2061
2071
2081
2091

2002
2012
2022
2032
2042
2052
2062
2072
2082
2092

2004
2014
2024
2034
2044
2054
2064
2074
2084
2094

2005
2015
2025
2035
2045
2055
2065
2075
2085
2095

2006
2016
2026
2036
2046
2056
2066
2076
2086
2096

2007
2017
2027
2037
2047
2057
2067
2077
2087
2097

2008
2018
2028
2038
2048
2058
2068
2078
2088
2098

2009
2019
2029
2039
2049
2059
2069
2079
2089
2099

51
52
53
54
55
56
57
58
59
60

2500
2510
2520
2530
2540
2550
2560
2570
2580
2590

2501
2511
2521
2531
2541
2551
2561
2571
2581
2591

2502
2512
2522
2532
2542
2552
2562
2572
2582
2592

2504
2514
2524
2534
2544
2554
2564
2574
2584
2594

2505
2515
2525
2535
2545
2555
2565
2575
2585
2595

2506
2516
2526
2536
2546
2556
2566
2576
2586
2596

2507
2517
2527
2537
2547
2557
2567
2577
2587
2597

2508
2518
2528
2538
2548
2558
2568
2578
2588
2598

2509
2519
2529
539
2549
2559
2569
2579
2589
2599

11
12
13
14
15

2100
2110
2120
2130
2140

2101
2111
2121
2131
2141

2102
2112
2122
2132
2142

2104
2114
2124
2134
2144

2105
2115
2125
2135
2145

2106
2116
2126
2136
2146

2107
2117
2127
2137
2147

2108
2118
2128
2138
2148

2109
2119
2129
2139
2149

61
62
63
64
65

2600
2610
2620
2630
2640

2601
2611
2621
2631
2641

2602
2612
2622
2632
2642

2604
2614
2624
2634
2644

2605
2615
2625
2635
2645

2606
2616
2626
2636
2646

2607
2617
2627
2637
2647

2608
2618
2628
2638
2648

2609
2619
2629
2639
2649

16
17
18
19
20

2150
2160
2170
2180
2190

2151
2161
2171
2181
2191

2152
2162
2172
2182
2192

2154
2164
2174
2184
2194

2155
2165
2175
2185
2195

2156
2166
2176
2186
2196

2157
2167
2177
2187
2197

2158
2168
2178
2188
2198

2159
2169
2179
2189
2199

66
67
68
69
70

2650
2660
2670
2680
2690

2651
2661
2671
2681
2691

2652
2662
2672
2682
2692

2654
2664
2674
2684
2694

2655
2665
2675
2685
2695

2656
2666
2676
2686
2696

2657
2667
2677
2687
2697

2658
2668
2678
2688
2698

2659
2669
2679
2689
2699

21
22
23
24
25

2200
2210
2220
2230
2240

2201
2211
2221
2231
2241

2202
2212
2222
2232
2242

2204
2214
2224
2234
2244

2205
2215
2225
2235
2245

2206
2216
2226
2236
2246

2207
2217
2227
2237
2247

2208
2218
2228
2238
2248

2209
2219
2229
2239
2249

71
72
73
74
75

2700
2710
2720
2730
2740

2701
2711
2721
2731
2741

2702
2712
2722
2732
2742

2704
2714
2724
2734
2744

2705
2715
2725
2735
2745

2706
2716
2726
2736
2746

2707
2717
2727
2737
2747

2708
2718
2728
2738
2748

2709
2719
2729
2739
2749

26
27
28
29
30

2250
2260
2270
2280
2290

2251
2261
2271
2281
2291

2252
2262
2272
2282
2292

2254
2264
2274
2284
2294

2255
2265
2275
2285
2295

2256
2266
2276
2286
2296

2257
2267
2277
2287
2297

2258
2268
2278
2288
2298

2259
2269
2279
2289
2299

76
77
78
79
80

2750
2760
2770
2780
2790

2751
2761
2771
2781
2791

2752
2762
2772
2782
2792

2754
2764
2774
2784
2794

2755
2765
2775
2785
2795

2756
2766
2776
2786
2796

2757
2767
2777
2787
2797

2758
2768
2778
2788
2798

2759
2769
2779
2789
2799

31
32
33
34
35

2300
2310
2320
2330
2340

2301
2311
2321
2331
2341

2302
2312
2322
2332
2342

2304
2314
2324
2334
2344

2305
2315
2325
2335
2345

2306
2316
2326
2336
2346

2307
2317
2327
2337
2347

2308
2318
2328
2338
2348

2309
2319
2329
2339
2349

81
82
83
84
85

2800
2810
2820
2830
2840

2801
2811
2821
2831
2841

2802
2812
2822
2832
2842

2804
2814
2824
2834
2844

2805
2815
2825
2835
2845

2806
2816
2826
2836
2846

2807
2817
2827
2837
2847

2808
2818
2828
2838
2848

2809
2819
2829
2839
2849

36
37
38
39
40

2350
2360
2370
2380
2390

2351
2361
2371
2381
2391

2352
2362
2372
2382
2392

2354
2364
2374
2384
2394

2355
2365
2375
2385
2395

2356
2366
2376
2386
2396

2357
2367
2377
2387
2397

2358
2368
2378
2388
2398

2359
2369
2379
2389
2399

86
87
88
89
90

2850
2860
2870
2880
2890

2851
2861
2871
2881
2891

2852
2862
2872
2882
2892

2854
2864
2874
2884
2894

2855
2865
2875
2885
2895

2856
2866
2876
2886
2896

2857
2867
2877
2887
2897

2858
2868
2878
2888
2898

2859
2869
2879
2889
2899

41
42
43
44
45

2400
2410
2420
2430
2440

2401
2411
2421
2431
2441

2402
2412
2422
2432
2442

2404
2414
2424
2434
2444

2405
2415
2425
2435
2445

2406
2416
2426
2436
2446

2407
2417
2427
2437
2447

2408
2418
2428
2438
2448

2409
2419
2429
2439
2449

91
92
93
94
95

2900
2910
2920
2930
2940

2901
2911
2921
2931
2941

2902
2912
2922
2932
2942

2904
2914
2924
2934
2944

2905
2915
2925
2935
2945

2906
2916
2926
2936
2946

2907
2917
2927
2937
2947

2908
2918
2928
2938
2948

2909
2919
2929
2939
2949

46
47
48
49
50

2450
2460
2470
2480
2490

2451
2461
2471
2481
2491

2452
2462
2472
2482
2492

2454
2464
2474
2484
2494

2455
2465
2475
2485
2495

2456
2466
2476
2486
2496

2457
2467
2477
2487
2497

2458
2468
2478
2488
2498

2459
2469
2479
2489
2499

96
97
98
99
100

2950
2960
2970
2980
2990

2951
2961
2971
2981
2991

2952
2962
2972
2982
2992

2954
2964
2974
2984
2994

2955
2965
2975
2985
2995

2956
2966
2976
2986
2996

2957
2967
2977
2987
2997

2958
2968
2978
2988
2998

2959
2969
2979
2989
2999

Appendix - 4

APPENDICES

MELSEC-Q
(1) For axis 1

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

101
102
103
104
105

3000
3010
3020
3030
3040

3001
3011
3021
3031
3041

3002
3012
3022
3032
3042

3004
3014
3024
3034
3044

3005
3015
3025
3035
3045

3006
3016
3026
3036
3046

3007
3017
3027
3037
3047

3008
3018
3028
3038
3048

3009
3019
3029
3039
3049

151
152
153
154
155

3500
3510
3520
3530
3540

3501
3511
3521
3531
3541

3502
3512
3522
3532
3542

3504
3514
3524
3534
3544

3505
3515
3525
3535
3545

3506
3516
3526
3536
3546

3507
3517
3527
3537
3547

3508
3518
3528
3538
3548

3509
3519
3529
3539
3549

106
107
108
109
110

3050
3060
3070
3080
3090

3051
3061
3071
3081
3091

3052
3062
3072
3082
3092

3054
3064
3074
3084
3094

3055
3065
3075
3085
3095

3056
3066
3076
3086
3096

3057
3067
3077
3087
3097

3058
3068
3078
3088
3098

3059
3069
3079
3089
3099

156
157
158
159
160

3550
3560
3570
3580
3590

3551
3561
3571
3581
3591

3552
3562
3572
3582
3592

3554
3564
3574
3584
3594

3555
3565
3575
3585
3595

3556
3566
3576
3586
3596

3557
3567
3577
3587
3597

3558
3568
3578
3588
3598

3559
3569
3579
3589
3599

111
112
113
114
115

3100
3110
3120
3130
3140

3101
3111
3121
3131
3141

3102
3112
3122
3132
3142

3104
3114
3124
3134
3144

3105
3115
3125
3135
3145

3106
3116
3126
3136
3146

3107
3117
3127
3137
3147

3108
3118
3128
3138
3148

3109
3119
3129
3139
3149

161
162
163
164
165

3600
3610
3620
3630
3640

3601
3611
3621
3631
3641

3602
3612
3622
3632
3642

3604
3614
3624
3634
3644

3605
3615
3625
3635
3645

3606
3616
3626
3636
3646

3607
3617
3627
3637
3647

3608
3618
3628
3638
3648

3609
3619
3629
3639
3649

116
117
118
119
120

3150
3160
3170
3180
3190

3151
3161
3171
3181
3191

3152
3162
3172
3182
3192

3154
3164
3174
3184
3194

3155
3165
3175
3185
3195

3156
3166
3176
3186
3196

3157
3167
3177
3187
3197

3158
3168
3178
3188
3198

3159
3169
3179
3189
3199

166
167
168
169
170

3650
3660
3670
3680
3690

3651
3661
3671
3681
3691

3652
3662
3672
3682
3692

3654
3664
3674
3684
3694

3655
3665
3675
3685
3695

3656
3666
3676
3686
3696

3657
3667
3677
3687
3697

3658
3668
3678
3688
3698

3659
3669
3679
3689
3699

121
122
123
124
125

3200
3210
3220
3230
3240

3201
3211
3221
3231
3241

3202
3212
3222
3232
3242

3204
3214
3224
3234
3244

3205
3215
3225
3235
3245

3206
3216
3226
3236
3246

3207
3217
3227
3237
3247

3208
3218
3228
3238
3248

3209
3219
3229
3239
3249

171
172
173
174
175

3700
3710
3720
3730
3740

3701
3711
3721
3731
3741

3702
3712
3722
3732
3742

3704
3714
3724
3734
3744

3705
3715
3725
3735
3745

3706
3716
3726
3736
3746

3707
3717
3727
3737
3747

3708
3718
3728
3738
3748

3709
3719
3729
3739
3749

126
127
128
129
130

3250
3260
3270
3280
3290

3251
3261
3271
3281
3291

3252
3262
3272
3282
3292

3254
3264
3274
3284
3294

3255
3265
3275
3285
3295

3256
3266
3276
3286
3296

3257
3267
3277
3287
3297

3258
3268
3278
3288
3298

3259
3269
3279
3289
3299

176
177
178
179
180

3750
3760
3770
3780
3790

3751
3761
3771
3781
3791

3752
3762
3772
3782
3792

3754
3764
3774
3784
3794

3755
3765
3775
3785
3795

3756
3766
3776
3786
3796

3757
3767
3777
3787
3797

3758
3768
3778
3788
3798

3759
3769
3779
3789
3799

131
132
133
134
135

3300
3310
3320
3330
3340

3301
3311
3321
3331
3341

3302
3312
3322
3332
3342

3304
3314
3324
3334
3344

3305
3315
3325
3335
3345

3306
3316
3326
3336
3346

3307
3317
3327
3337
3347

3308
3318
3328
3338
3348

3309
3319
3329
3339
3349

181
182
183
184
185

3800
3810
3820
3830
3840

3801
3811
3821
3831
3841

3802
3812
3822
3832
3842

3804
3814
3824
3834
3844

3805
3815
3825
3835
3845

3806
3816
3826
3836
3846

3807
3817
3827
3837
3847

3808
3818
3828
3838
3848

3809
3819
3829
3839
3849

136
137
138
139
140

3350
3360
3370
3380
3390

3351
3361
3371
3381
3391

3352
3362
3372
3382
3392

3354
3364
3374
3384
3394

3355
3365
3375
3385
3395

3356
3366
3376
3386
3396

3357
3367
3377
3387
3397

3358
3368
3378
3388
3398

3359
3369
3379
3389
3399

186
187
188
189
190

3850
3860
3870
3880
3890

3851
3861
3871
3881
3891

3852
3862
3872
3882
3892

3854
3864
3874
3884
3894

3855
3865
3875
3885
3895

3856
3866
3876
3886
3896

3857
3867
3877
3887
3897

3858
3868
3878
3888
3898

3859
3869
3879
3889
3899

141
142
143
144
145

3400
3410
3420
3430
3440

3401
3411
3421
3431
3441

3402
3412
3422
3432
3442

3404
3414
3424
3434
3444

3405
3415
3425
3435
3445

3406
3416
3426
3436
3446

3407
3417
3427
3437
3447

3408
3418
3428
3438
3448

3409
3419
3429
3439
3449

191
192
193
194
195

3900
3910
3920
3930
3940

3901
3911
3921
3931
3941

3902
3912
3922
3932
3942

3904
3914
3924
3934
3944

3905
3915
3925
3935
3945

3906
3916
3926
3936
3946

3907
3917
3927
3937
3947

3908
3918
3928
3938
3948

3909
3919
3929
3939
3949

146
147
148
149
150

3450
3460
3470
3480
3490

3451
3461
3471
3481
3491

3452
3462
3472
3482
3492

3454
3464
3474
3484
3494

3455
3465
3475
3485
3495

3456
3466
3476
3486
3496

3457
3467
3477
3487
3497

3458
3468
3478
3488
3498

3459
3469
3479
3489
3499

196
197
198
199
200

3950
3960
3970
3980
3990

3951
3961
3971
3981
3991

3952
3962
3972
3982
3992

3954
3964
3974
3984
3994

3955
3965
3975
3985
3995

3956
3966
3976
3986
3996

3957
3967
3977
3987
3997

3958
3968
3978
3988
3998

3959
3969
3979
3989
3999

Appendix - 5

APPENDICES

MELSEC-Q
(1) For axis 1

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

201
202
203
204
205

4000
4010
4020
4030
4040

4001
4011
4021
4031
4041

4002
4012
4022
4032
4042

4004
4014
4024
4034
4044

4005
4015
4025
4035
4045

4006
4016
4026
4036
4046

4007
4017
4027
4037
4047

4008
4018
4028
4038
4048

4009
4019
4029
4039
4049

251
252
253
254
255

4500
4510
4520
4530
4540

4501
4511
4521
4531
4541

4502
4512
4522
4532
4542

4504
4514
4524
4534
4544

4505
4515
4525
4535
4545

4506
4516
4526
4536
4546

4507
4517
4527
4537
4547

4508
4518
4528
4538
4548

4509
4519
4529
4539
4549

206
207
208
209
210

4050
4060
4070
4080
4090

4051
4061
4071
4081
4091

4052
4062
4072
4082
4092

4054
4064
4074
4084
4094

4055
4065
4075
4085
4095

4056
4066
4076
4086
4096

4057
4067
4077
4087
4097

4058
4068
4078
4088
4098

4059
4069
4079
4089
4099

256
257
258
259
260

4550
4560
4570
4580
4590

4551
4561
4571
4581
4591

4552
4562
4572
4582
4592

4554
4564
4574
4584
4594

4555
4565
4575
4585
4595

4556
4566
4576
4586
4596

4557
4567
4577
4587
4597

4558
4568
4578
4588
4598

4559
4569
4579
4589
4599

211
212
213
214
215

4100
4110
4120
4130
4140

4101
4111
4121
4131
4141

4102
4112
4122
4132
4142

4104
4114
4124
4134
4144

4105
4115
4125
4135
4145

4106
4116
4126
4136
4146

4107
4117
4127
4137
4147

4108
4118
4128
4138
4148

4109
4119
4129
4139
4149

261
262
263
264
265

4600
4610
4620
4630
4640

4601
4611
4621
4631
4641

4602
4612
4622
4632
4642

4604
4614
4624
4634
4644

4605
4615
4625
4635
4645

4606
4616
4626
4636
4646

4607
4617
4627
4637
4647

4608
4618
4628
4638
4648

4609
4619
4629
4639
4649

216
217
218
219
220

4150
4160
4170
4180
4190

4151
4161
4171
4181
4191

4152
4162
4172
4182
4192

4154
4164
4174
4184
4194

4155
4165
4175
4185
4195

4156
4166
4176
4186
4196

4157
4167
4177
4187
4197

4158
4168
4178
4188
4198

4159
4169
4179
4189
4199

266
267
268
269
270

4650
4660
4670
4680
4690

4651
4661
4671
4681
4691

4652
4662
4672
4682
4692

4654
4664
4674
4684
4694

4655
4665
4675
4685
4695

4656
4666
4676
4686
4696

4657
4667
4677
4687
4697

4658
4668
4678
4688
4698

4659
4669
4679
4689
4699

221
222
223
224
225

4200
4210
4220
4230
4240

4201
4211
4221
4231
4241

4202
4212
4222
4232
4242

4204
4214
4224
4234
4244

4205
4215
4225
4235
4245

4206
4216
4226
4236
4246

4207
4217
4227
4237
4247

4208
4218
4228
4238
4248

4209
4219
4229
4239
4249

271
272
273
274
275

4700
4710
4720
4730
4740

4701
4711
4721
4731
4741

4702
4712
4722
4732
4742

4704
4714
4724
4734
4744

4705
4715
4725
4735
4745

4706
4716
4726
4736
4746

4707
4717
4727
4737
4747

4708
4718
4728
4738
4748

4709
4719
4729
4739
4749

226
227
228
229
230

4250
4260
4270
4280
4290

4251
4261
4271
4281
4291

4252
4262
4272
4282
4292

4254
4264
4274
4284
4294

4255
4265
4275
4285
4295

4256
4266
4276
4286
4296

4257
4267
4277
4287
4297

4258
4268
4278
4288
4298

4259
4269
4279
4289
4299

276
277
278
279
280

4750
4760
4770
4780
4790

4751
4761
4771
4781
4791

4752
4762
4772
4782
4792

4754
4764
4774
4784
4794

4755
4765
4775
4785
4795

4756
4766
4776
4786
4796

4757
4767
4777
4787
4797

4758
4768
4778
4788
4798

4759
4769
4779
4789
4799

231
232
233
234
235

4300
4310
4320
4330
4340

4301
4311
4321
4331
4341

4302
4312
4322
4332
4342

4304
4314
4324
4334
4344

4305
4315
4325
4335
4345

4306
4316
4326
4336
4346

4307
4317
4327
4337
4347

4308
4318
4328
4338
4348

4309
4319
4329
4339
4349

281
282
283
284
285

4800
4810
4820
4830
4840

4801
4811
4821
4831
4841

4802
4812
4822
4832
4842

4804
4814
4824
4834
4844

4805
4815
4825
4835
4845

4806
4816
4826
4836
4846

4807
4817
4827
4837
4847

4808
4818
4828
4838
4848

4809
4819
4829
4839
4849

236
237
238
239
240

4350
4360
4370
4380
4390

4351
4361
4371
4381
4391

4352
4362
4372
4382
4392

4354
4364
4374
4384
4394

4355
4365
4375
4385
4395

4356
4366
4376
4386
4396

4357
4367
4377
4387
4397

4358
4368
4378
4388
4398

3459
4369
4379
4389
4399

286
287
288
289
290

4850
4860
4870
4880
4890

4851
4861
4871
4881
4891

4852
4862
4872
4882
4892

4854
4864
4874
4884
4894

4855
4865
4875
4885
4895

4856
4866
4876
4886
4896

4857
4867
4877
4887
4897

4858
4868
4878
4888
4898

4859
4869
4879
4889
4899

241
242
243
244
245

4400
4410
4420
4430
4440

4401
4411
4421
4431
4441

4402
4412
4422
4432
4442

4404
4414
4424
4434
4444

4405
4415
4425
4435
4445

4406
4416
4426
4436
4446

4407
4417
4427
4437
4447

4408
4418
4428
4438
4448

4409
4419
4429
4439
4449

291
292
293
294
295

4900
4910
4920
4930
4940

4901
4911
4921
4931
4941

4902
4912
4922
4932
4942

4904
4914
4924
4934
4944

4905
4915
4925
4935
4945

4906
4916
4926
4936
4946

4907
4917
4927
4937
4947

4208
4218
4228
4238
4248

4209
4219
4229
4239
4249

246
247
248
249
250

4450
4460
4470
4480
4490

4451
4461
4471
4481
4491

4452
4462
4472
4482
4492

4454
4464
4474
4484
4494

4455
4465
4475
4485
4495

4456
4466
4476
4486
4496

4457
4467
4477
4487
4497

4458
4468
4478
4488
4498

4459
4469
4479
4489
4499

296
297
298
299
300

4950
4960
4970
4980
4990

4951
4961
4971
4981
4991

4952
4962
4972
4982
4992

4954
4964
4974
4984
4994

4955
4965
4975
4985
4995

4956
4966
4976
4986
4996

4957
4967
4977
4987
4997

4958
4968
4978
4988
4998

4959
4969
4979
4989
4999

Appendix - 6

APPENDICES

MELSEC-Q
(1) For axis 1

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

301
302
303
304
305

5000
5010
5020
5030
5040

5001
5011
5021
5031
5041

5002
5012
5022
5032
5042

5004
5014
5024
5034
5044

5005
5015
5025
5035
5045

5006
5016
5026
5036
5046

5007
5017
5027
5037
5047

5008
5018
5028
5038
5048

5009
5019
5029
5039
5049

351
352
353
354
355

5500
5510
5520
5530
5540

5501
5511
5521
5531
5541

5502
5512
5522
5532
5542

5504
5514
5524
5534
5544

5505
5515
5525
5535
5545

5506
5516
5526
5536
5546

5507
5517
5527
5537
5547

5508
5518
5528
5538
5548

5509
5519
5529
5539
5549

306
307
308
309
310

5050
5060
5070
5080
5090

5051
5061
5071
5081
5091

5052
5062
5072
5082
5092

5054
5064
5074
5084
5094

5055
5065
5075
5085
5095

5056
5066
5076
5086
5096

5057
5067
5077
5087
5097

5058
5068
5078
5088
5098

5059
5069
5079
5089
5099

356
357
358
359
360

5550
5560
5570
5580
5590

5551
5561
5571
5581
5591

5552
5562
5572
5582
5592

5554
5564
5574
5584
5594

5555
5565
5575
5585
5595

5556
5566
5576
5586
5596

5557
5567
5577
5587
5597

5558
5568
5578
5588
5598

5559
5569
5579
5589
5599

311
312
313
314
315

5100
5110
5120
5130
5140

5101
5111
5121
5131
5141

5102
5112
5122
5132
5142

5104
5114
5124
5134
5144

5105
5115
5125
5135
5145

5106
5116
5126
5136
5146

5107
5117
5127
5137
5147

5108
5118
5128
5138
5148

5109
5119
5129
5139
5149

361
362
363
364
365

5600
5610
5620
5630
5640

5601
5611
5621
5631
5641

5602
5612
5622
5632
5642

5604
5614
5624
5634
5644

5605
5615
5625
5635
5645

5606
5616
5626
5636
5646

5607
5617
5627
5637
5647

5608
5618
5628
5638
5648

5609
5619
5629
5639
5649

316
317
318
319
320

5150
5160
5170
5180
5190

5151
5161
5171
5181
5191

5152
5162
5172
5182
5192

5154
5164
5174
5184
5194

5155
5165
5175
5185
5195

5156
5166
5176
5186
5196

5157
5167
5177
5187
5197

5158
5168
5178
5188
5198

5159
5169
5179
5189
5199

366
367
368
369
370

5650
5660
5670
5680
5690

5651
5661
5671
5681
5691

5652
5662
5672
5682
5692

5654
5664
5674
5684
5694

5655
5665
5675
5685
5695

5656
5666
5676
5686
5696

5657
5667
5677
5687
5697

5658
5668
5678
5688
5698

5659
5669
5679
5689
5699

321
322
323
324
325

5200
5210
5220
5230
5240

5201
5211
5221
5231
5241

5202
5212
5222
5232
5242

5204
5214
5224
5234
5244

5205
5215
5225
5235
5245

5206
5216
5226
5236
5246

5207
5217
5227
5237
5247

5208
5218
5228
5238
5248

5209
5219
5229
5239
5249

371
372
373
374
375

5700
5710
5720
5730
5740

5701
5711
5721
5731
5741

5702
5712
5722
5732
5742

5704
5714
5724
5734
5744

5705
5715
5725
5735
5745

5706
5716
5726
5736
5746

5707
5717
5727
5737
5747

5708
5718
5728
5738
5748

5709
5719
5729
5739
5749

326
327
328
329
330

5250
5260
5270
5280
5290

5251
5261
5271
5281
5291

5252
5262
5272
5282
5292

5254
5264
5274
5284
5294

5255
5265
5275
5285
5295

5256
5266
5276
5286
5296

5257
5267
5277
5287
5297

5258
5268
5278
5288
5298

5259
5269
5279
5289
5299

376
377
378
379
380

5750
5760
5770
5780
5790

5751
5761
5771
5781
5791

5752
5762
5772
5782
5792

5754
5764
5774
5784
5794

5755
5765
5775
5785
5795

5756
5766
5776
5786
5796

5757
5767
5777
5787
5797

5758
5768
5778
5788
5798

5759
5769
5779
5789
5799

331
332
333
334
335

5300
5310
5320
5330
5340

5301
5311
5321
5331
5341

5302
5312
5322
5332
5342

5304
5314
5324
5334
5344

5305
5315
5325
5335
5345

5306
5316
5326
5336
5346

5307
5317
5327
5337
5347

5308
5318
5328
5338
5348

5309
5319
5329
5339
5349

381
382
383
384
385

5800
5810
5820
5830
5840

5801
5811
5821
5831
5841

5802
5812
5822
5832
5842

5804
5814
5824
5834
5844

5805
5815
5825
5835
5845

5806
5816
5826
5836
5846

5807
5817
5827
5837
5847

5808
5818
5828
5838
5848

5809
5819
5829
5839
5849

336
337
338
339
340

5350
5360
5370
5380
5390

5351
5361
5371
5381
5391

5352
5362
5372
5382
5392

5354
5364
5374
5384
5394

5355
5365
5375
5385
5395

5356
5366
5376
5386
5396

5357
5367
5377
5387
5397

5358
5368
5378
5388
5398

5359
5369
5379
5389
5399

386
387
388
389
390

5850
5860
5870
5880
5890

5851
5861
5871
5881
5891

5852
5862
5872
5882
5892

5854
5864
5874
5884
5894

5855
5865
5875
5885
5895

5856
5866
5876
5886
5896

5857
5867
5877
5887
5897

5858
5868
5878
5888
5898

5859
5869
5879
5889
5899

341
342
343
344
345

5400
5410
5420
5430
5440

5401
5411
5421
5431
5441

5402
5412
5422
5432
5442

5404
5414
5424
5434
5444

5405
5415
5425
5435
5445

5406
5416
5426
5436
5446

5407
5417
5427
5437
5447

5408
5418
5428
5438
5448

5409
5419
5429
5439
5449

391
392
393
394
395

5900
5910
5920
5930
5940

5901
5911
5921
5931
5941

5902
5912
5922
5932
5942

5904
5914
5924
5934
5944

5905
5915
5925
5935
5945

5906
5916
5926
5936
5946

5907
5917
5927
5937
5947

5908
5918
5928
5938
5948

5909
5919
5929
5939
5949

346
347
348
349
350

5450
5460
5470
5480
5490

5451
5461
5471
5481
5491

5452
5462
5472
5482
5492

5454
5464
5474
5484
5494

5455
5465
5475
5485
5495

5456
5466
5476
5486
5496

5457
5467
5477
5487
5497

5458
5468
5478
5488
5498

5459
5469
5479
5489
5499

396
397
398
399
400

5950
5960
5970
5980
5990

5951
5961
5971
5981
5991

5952
5962
5972
5982
5992

5954
5964
5974
5984
5994

5955
5965
5975
5985
5995

5956
5966
5976
5986
5996

5957
5967
5977
5987
5997

5958
5968
5978
5988
5998

5959
5969
5979
5989
5999

Appendix - 7

APPENDICES

MELSEC-Q
(1) For axis 1

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

401
402
403
404
405

6000
6010
6020
6030
6040

6001
6011
6021
6031
6041

6002
6012
6022
6032
6042

6004
6014
6024
6034
6044

6005
6015
6025
6035
6045

6006
6016
6026
6036
6046

6007
6017
6027
6037
6047

6008
6018
6028
6038
6048

6009
6019
6029
6039
6049

451
452
453
454
455

6500
6510
6520
6530
6540

6501
6511
6521
6531
6541

6502
6512
6522
6532
6542

6504
6514
6524
6534
6544

6505
6515
6525
6535
6545

6506
6516
6526
6536
6546

6507
6517
6527
6537
6547

6508
6518
6528
6538
6548

6509
6519
6529
6539
6549

406
407
408
409
410

6050
6060
6070
6080
6090

6051
6061
6071
6081
6091

6052
6062
6072
6082
6092

6054
6064
6074
6084
6094

6055
6065
6075
6085
6095

6056
6066
6076
6086
6096

6057
6067
6077
6087
6097

6058
6068
6078
6088
6098

6059
6069
6079
6089
6099

456
457
458
459
460

6550
6560
6570
6580
6590

6551
6561
6571
6581
6591

6552
6562
6572
6582
6592

6554
6564
6574
6584
6594

6555
6565
6575
6585
6595

6556
6566
6576
6586
6596

6557
6567
6577
6587
6597

6558
6568
6578
6588
6598

6559
6569
6579
6589
6599

411
412
413
414
415

6100
6110
6120
6130
6140

6101
6111
6121
6131
6141

6102
6112
6122
6132
6142

6104
6114
6124
6134
6144

6105
6115
6125
6135
6145

6106
6116
6126
6136
6146

6107
6117
6127
6137
6147

6108
6118
6128
6138
6148

6109
6119
6129
6139
6149

461
462
463
464
465

6600
6610
6620
6630
6640

6601
6611
6621
6631
6641

6602
6612
6622
6632
6642

6604
6614
6624
6634
6644

6605
6615
6625
6635
6645

6606
6616
6626
6636
6646

6607
6617
6627
6637
6647

6608
6618
6628
6638
6648

6609
6619
6629
6639
6649

416
417
418
419
420

6150
6160
6170
6180
6190

6151
6161
6171
6181
6191

6152
6162
6172
6182
6192

6154
6164
6174
6184
6194

6155
6165
6175
6185
6195

6156
6166
6176
6186
6196

6157
6167
6177
6187
6197

6158
6168
6178
6188
6198

6159
6169
6179
6189
6199

466
467
468
469
470

6650
6660
6670
6680
6690

6651
6661
6671
6681
6691

6652
6662
6672
6682
6692

6654
6664
6674
6684
6694

6655
6665
6675
6685
6695

6656
6666
6676
6686
6696

6657
6667
6677
6687
6697

6658
6668
6678
6688
6698

6659
6669
6679
6689
6699

421
422
423
424
425

6200
6210
6220
6230
6240

6201
6211
6221
6231
6241

6202
6212
6222
6232
6242

6204
6214
6224
6234
6244

6205
6215
6225
6235
6245

6206
6216
6226
6236
6246

6207
6217
6227
6237
6247

6208
6218
6228
6238
6248

6209
6219
6229
6239
6249

471
472
473
474
475

6700
6710
6720
6730
6740

6701
6711
6721
6731
6741

6702
6712
6722
6732
6742

6704
6714
6724
6734
6744

6705
6715
6725
6735
6745

6706
6716
6726
6736
6746

6707
6717
6727
6737
6747

6708
6718
6728
6738
6748

6709
6719
6729
6739
6749

426
427
428
429
430

6250
6260
6270
6280
6290

6251
6261
6271
6281
6291

6252
6262
6272
6282
6292

6254
6264
6274
6284
6294

6255
6265
6275
6285
6295

6256
6266
6276
6286
6296

6257
6267
6277
6287
6297

6258
6268
6278
6288
6298

6259
6269
6279
6289
6299

476
477
478
479
480

6750
6760
6770
6780
6790

6751
6761
6771
6781
6791

6752
6762
6772
6782
6792

6754
6764
6774
6784
6794

6755
6765
6775
6785
6795

6756
6766
6776
6786
6796

6757
6767
6777
6787
6797

6758
6768
6778
6788
6798

6759
6769
6779
6789
6799

431
432
433
434
435

6300
6310
6320
6330
6340

6301
6311
6321
6331
6341

6302
6312
6322
6332
6342

6304
6314
6324
6334
6344

6305
6315
6325
6335
6345

6306
6316
6326
6336
6346

6307
6317
6327
6337
6347

6308
6318
6328
6338
6348

6309
6319
6329
6339
6349

481
482
483
484
485

6800
6810
6820
6830
6840

6801
6811
6821
6831
6841

6802
6812
6822
6832
6842

6804
6814
6824
6834
6844

6805
6815
6825
6835
6845

6806
6816
6826
6836
6846

6807
6817
6827
6837
6847

6808
6818
6828
6838
6848

6809
6819
6829
6839
6849

436
437
438
439
440

6350
6360
6370
6380
6390

6351
6361
6371
6381
6391

6352
6362
6372
6382
6392

6354
6364
6374
6384
6394

6355
6365
6375
6385
6395

6356
6366
6376
6386
6396

6357
6367
6377
6387
6397

6358
6368
6378
6388
6398

6359
6369
6379
6389
6399

486
487
488
489
490

6850
6860
6870
6880
6890

6851
6861
6871
6881
6891

6852
6862
6872
6882
6892

6854
6864
6874
6884
6894

6855
6865
6875
6885
6895

6856
6866
6876
6886
6896

6857
6867
6877
6887
6897

6858
6868
6878
6888
6898

6859
6869
6879
6889
6899

441
442
443
444
445

6400
6410
6420
6430
6440

6401
6411
6421
6431
6441

6402
6412
6422
6432
6442

6404
6414
6424
6434
6444

6405
6415
6425
6435
6445

6406
6416
6426
6436
6446

6407
6417
6427
6437
6447

6408
6418
6428
6438
6448

6409
6419
6429
6439
6449

491
492
493
494
495

6900
6910
6920
6930
6940

6901
6911
6921
6931
6941

6902
6912
6922
6932
6942

6904
6914
6924
6934
6944

6905
6915
6925
6935
6945

6906
6916
6926
6936
6946

6907
6917
6927
6937
6947

6908
6918
6928
6938
6948

6909
6919
6929
6939
6949

446
447
448
449
450

6450
6460
6470
6480
6490

6451
6461
6471
6481
6491

6452
6462
6472
6482
6492

6454
6464
6474
6484
6494

6455
6465
6475
6485
6495

6456
6466
6476
6486
6496

6457
6467
6477
6487
6497

6458
6468
6478
6488
6498

6459
6469
6479
6489
6499

496
497
498
499
500

6950
6960
6970
6980
6990

6951
6961
6971
6981
6991

6952
6962
6972
6982
6992

6954
6964
6974
6984
6994

6955
6965
6975
6985
6995

6956
6966
6976
6986
6996

6957
6967
6977
6987
6997

6958
6968
6978
6988
6998

6959
6969
6979
6989
6999

Appendix - 8

APPENDICES

MELSEC-Q
(1) For axis 1

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

501
502
503
504
505

7000
7010
7020
7030
7040

7001
7011
7021
7031
7041

7002
7012
7022
7032
7042

7004
7014
7024
7034
7044

7005
7015
7025
7035
7045

7006
7016
7026
7036
7046

7007
7017
7027
7037
7047

7008
7018
7028
7038
7048

7009
7019
7029
7039
7049

551
552
553
554
555

7500
7510
7520
7530
7540

7501
7511
7521
7531
7541

7502
7512
7522
7532
7542

7504
7514
7524
7534
7544

7505
7515
7525
7535
7545

7506
7516
7526
7536
7546

7507
7517
7527
7537
7547

7508
7518
7528
7538
7548

7509
7519
7529
7539
7549

506
507
508
509
510

7050
7060
7070
7080
7090

7051
7061
7071
7081
7091

7052
7062
7072
7082
7092

7054
7064
7074
7084
7094

7055
7065
7075
7085
7095

7056
7066
7076
7086
7096

7057
7067
7077
7087
7097

7058
7068
7078
7088
7098

7059
7069
7079
7089
7099

556
557
558
559
560

7550
7560
7570
7580
7590

7551
7561
7571
7581
7591

7552
7562
7572
7582
7592

7554
7564
7574
7584
7594

7555
7565
7575
7585
7595

7556
7566
7576
7586
7596

7557
7567
7577
7587
7597

7558
7568
7578
7588
7598

7559
7569
7579
7589
7599

511
512
513
514
515

7100
7110
7120
7130
7140

7101
7111
7121
7131
7141

7102
7112
7122
7132
7142

7104
7114
7124
7134
7144

7105
7115
7125
7135
7145

7106
7116
7126
7136
7146

7107
7117
7127
7137
7147

7108
7118
7128
7138
7148

7109
7119
7129
7139
7149

561
562
563
564
565

7600
7610
7620
7630
7640

7601
7611
7621
7631
7641

7602
7612
7622
7632
7642

7604
7614
7624
7634
7644

7605
7615
7625
7635
7645

7606
7616
7626
7636
7646

7607
7617
7627
7637
7647

7608
7618
7628
7638
7648

7609
7619
7629
7639
7649

516
517
518
519
520

7150
7160
7170
7180
7190

7151
7161
7171
7181
7191

7152
7162
7172
7182
7192

7154
7164
7174
7184
7194

7155
7165
7175
7185
7195

7156
7166
7176
7186
7196

7157
7167
7177
7187
7197

7158
7168
7178
7188
7198

7159
7169
7179
7189
7199

566
567
568
569
570

7650
7660
7670
7680
7690

7651
7661
7671
7681
7691

7652
7662
7672
7682
7692

7654
7664
7674
7684
7694

7655
7665
7675
7685
7695

7656
7666
7676
7686
7696

7657
7667
7677
7687
7697

7658
7668
7678
7688
7698

7659
7669
7679
7689
7699

521
522
523
524
525

7200
7210
7220
7230
7240

7201
7211
7221
7231
7241

7202
7212
7222
7232
7242

7204
7214
7224
7234
7244

7205
7215
7225
7235
7245

7206
7216
7226
7236
7246

7207
7217
7227
7237
7247

7208
7218
7228
7238
7248

7209
7219
7229
7239
7249

571
572
573
574
575

7700
7710
7720
7730
7740

7701
7711
7721
7731
7741

7702
7712
7722
7732
7742

7704
7714
7724
7734
7744

7705
7715
7725
7735
7745

7706
7716
7726
7736
7746

7707
7717
7727
7737
7747

7708
7718
7728
7738
7748

7709
7719
7729
7739
7749

526
527
528
529
530

7250
7260
7270
7280
7290

7251
7261
7271
7281
7291

7252
7262
7272
7282
7292

7254
7264
7274
7284
7294

7255
7265
7275
7285
7295

7256
7266
7276
7286
7296

7257
7267
7277
7287
7297

7258
7268
7278
7288
7298

7259
7269
7279
7289
7299

576
577
578
579
580

7750
7760
7770
7780
7790

7751
7761
7771
7781
7791

7752
7762
7772
7782
7792

7754
7764
7774
7784
7794

7755
7765
7775
7785
7795

7756
7766
7776
7786
7796

7757
7767
7777
7787
7797

7758
7768
7778
7788
7798

7759
7769
7779
7789
7799

531
532
533
534
535

7300
7310
7320
7330
7340

7301
7311
7321
7331
7341

7302
7312
7322
7332
7342

7304
7314
7324
7334
7344

7305
7315
7325
7335
7345

7306
7316
7326
7336
7346

7307
7317
7327
7337
7347

7308
7318
7328
7338
7348

7309
7319
7329
7339
7349

581
582
583
584
585

7800
7810
7820
7830
7840

7801
7811
7821
7831
7841

7802
7812
7822
7832
7842

7804
7814
7824
7834
7844

7805
7815
7825
7835
7845

7806
7816
7826
7836
7846

7807
7817
7827
7837
7847

7808
7818
7828
7838
7848

7809
7819
7829
7839
7849

536
537
538
539
540

7350
7360
7370
7380
7390

7351
7361
7371
7381
7391

7352
7362
7372
7382
7392

7354
7364
7374
7384
7394

7355
7365
7375
7385
7395

7356
7366
7376
7386
7396

7357
7367
7377
7387
7397

7358
7368
7378
7388
7398

7359
7369
7379
7389
7399

586
587
588
589
590

7850
7860
7870
7880
7890

7851
7861
7871
7881
7891

7852
7862
7872
7882
7892

7854
7864
7874
7884
7894

7855
7865
7875
7885
7895

7856
7866
7876
7886
7896

7857
7867
7877
7887
7897

7858
7868
7878
7888
7898

7859
7869
7879
7889
7899

541
542
543
544
545

7400
7410
7420
7430
7440

7401
7411
7421
7431
7441

7402
7412
7422
7432
7442

7404
7414
7424
7434
7444

7405
7415
7425
7435
7445

7406
7416
7426
7436
7446

7407
7417
7427
7437
7447

7408
7418
7428
7438
7448

7409
7419
7429
7439
7449

591
592
593
594
595

7900
7910
7920
7930
7940

7901
7911
7921
7931
7941

7902
7912
7922
7932
7942

7904
7914
7924
7934
7944

7905
7915
7925
7935
7945

7906
7916
7926
7936
7946

7907
7917
7927
7937
7947

7908
7918
7928
7938
7948

7909
7919
7929
7939
7949

546
547
548
549
550

7450
7460
7470
7480
7490

7451
7461
7471
7481
7491

7452
7462
7472
7482
7492

7454
7464
7474
7484
7494

7455
7465
7475
7485
7495

7456
7466
7476
7486
7496

7457
7467
7477
7487
7497

7458
7468
7478
7488
7498

7459
7469
7479
7489
7499

596
597
598
599
600

7950
7960
7970
7980
7990

7951
7961
7971
7981
7991

7952
7962
7972
7982
7992

7954
7964
7974
7984
7994

7955
7965
7975
7985
7995

7956
7966
7976
7986
7996

7957
7967
7977
7987
7997

7958
7968
7978
7988
7998

7959
7969
7979
7989
7999

Appendix - 9

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

1
2
3
4
5

8000
8010
8020
8030
8040

8001
8011
8021
8031
8041

8002
8012
8022
8032
8042

8004
8014
8024
8034
8044

8005
8015
8025
8035
8045

8006
8016
8026
8036
8046

8007
8017
8027
8037
8047

8008
8018
8028
8038
8048

8009
8019
8029
8039
8049

51
52
53
54
55

8500
8510
8520
8530
8540

8501
8511
8521
8531
8541

8502
8512
8522
8532
8542

8504
8514
8524
8534
8544

8505
8515
8525
8535
8545

8506
8516
8526
8536
8546

8507
8517
8527
8537
8547

8508
8518
8528
8538
8548

8509
8519
8529
8539
8549

6
7
8
9
10

8050
8060
8070
8080
8090

8051
8061
8071
8081
8091

8052
8062
8072
8082
8092

8054
8064
8074
8084
8094

8055
8065
8075
8085
8095

8056
8066
8076
8086
8096

8057
8067
8077
8087
8097

8058
8068
8078
8088
8098

8059
8069
8079
8089
8099

56
57
58
59
60

8550
8560
8570
8580
8590

8551
8561
8571
8581
8591

8552
8562
8572
8582
8592

8554
8564
8574
8584
8594

8555
8565
8575
8585
8595

8556
8566
8576
8586
8596

8557
8567
8577
8587
8597

8558
8568
8578
8588
8598

8559
8569
8579
8589
8599

11
12
13
14
15

8100
8110
8120
8130
8140

8101
8111
8121
8131
8141

8102
8112
8122
8132
8142

8104
8114
8124
8134
8144

8105
8115
8125
8135
8145

8106
8116
8126
8136
8146

8107
8117
8127
8137
8147

8108
8118
8128
8138
8148

8109
8119
8129
8139
8149

61
62
63
64
65

8600
8610
8620
8630
8640

8601
8611
8621
8631
8641

8602
8612
8622
8632
8642

8604
8614
8624
8634
8644

8605
8615
8625
8635
8645

8606
8616
8626
8636
8646

8607
8617
8627
8637
8647

8608
8618
8628
8638
8648

8609
8619
8629
8639
8649

16
17
18
19
20

8150
8160
8170
8180
8190

8151
8161
8171
8181
8191

8152
8162
8172
8182
8192

8154
8164
8174
8184
8194

8155
8165
8175
8185
8195

8156
8166
8176
8186
8196

8157
8167
8177
8187
8197

8158
8168
8178
8188
8198

8159
8169
8179
8189
8199

66
67
68
69
70

8650
8660
8670
8680
8690

8651
8661
8671
8681
8691

8652
8662
8672
8682
8692

8654
8664
8674
8684
8694

8655
8665
8675
8685
8695

8656
8666
8676
8686
8696

8657
8667
8677
8687
8697

8658
8668
8678
8688
8698

8659
8669
8679
8689
8699

21
22
23
24
25

8200
8210
8220
8230
8240

8201
8211
8221
8231
8241

8202
8212
8222
8232
8242

8204
8214
8224
8234
8244

8205
8215
8225
8235
8245

8206
8216
8226
8236
8246

8207
8217
8227
8237
8247

8208
8218
8228
8238
8248

8209
8219
8229
8239
8249

71
72
73
74
75

8700
8710
8720
8730
8740

8701
8711
8721
8731
8741

8702
8712
8722
8732
8742

8704
8714
8724
8734
8744

8705
8715
8725
8735
8745

8706
8716
8726
8736
8746

8707
8717
8727
8737
8747

8708
8718
8728
8738
8748

8709
8719
8729
8739
8749

26
27
28
29
30

8250
8260
8270
8280
8290

8251
8261
8271
8281
8291

8252
8262
8272
8282
8292

8254
8264
8274
8284
8294

8255
8265
8275
8285
8295

8256
8266
8276
8286
8296

8257
8267
8277
8287
8297

8258
8268
8278
8288
8298

8259
8269
8279
8289
8299

76
77
78
79
80

8750
8760
8770
8780
8790

8751
8761
8771
8781
8791

8752
8762
8772
8782
8792

8754
8764
8774
8784
8794

8755
8765
8775
8785
8795

8756
8766
8776
8786
8796

8757
8767
8777
8787
8797

8758
8768
8778
8788
8798

8759
8769
8779
8789
8799

31
32
33
34
35

8300
8310
8320
8330
8340

8301
8311
8321
8331
8341

8302
8312
8322
8332
8342

8304
8314
8324
8334
8344

8305
8315
8325
8335
8345

8306
8316
8326
8336
8346

8307
8317
8327
8337
8347

8308
8318
8328
8338
8348

8309
8319
8329
8339
8349

81
82
83
84
85

8800
8810
8820
8830
8840

8801
8811
8821
8831
8841

8802
8812
8822
8832
8842

8804
8814
8824
8834
8844

8805
8815
8825
8835
8845

8806
8816
8826
8836
8846

8807
8817
8827
8837
8847

8808
8818
8828
8838
8848

8809
8819
8829
8839
8849

36
37
38
39
40

8350
8360
8370
8380
8390

8351
8361
8371
8381
8391

8352
8362
8372
8382
8392

8354
8364
8374
8384
8394

8355
8365
8375
8385
8395

8356
8366
8376
8386
8396

8357
8367
8377
8387
8397

8358
8368
8378
8388
8398

8359
8369
8379
8389
8399

86
87
88
89
90

8850
8860
8870
8880
8890

8851
8861
8871
8881
8891

8852
8862
8872
8882
8892

8854
8864
8874
8884
8894

8855
8865
8875
8885
8895

8856
8866
8876
8886
8896

8857
8867
8877
8887
8897

8858
8868
8878
8888
8898

8859
8869
8879
8889
8899

41
42
43
44
45

8400
8410
8420
8430
8440

8401
8411
8421
8431
8441

8402
8412
8422
8432
8442

8404
8414
8424
8434
8444

8405
8415
8425
8435
8445

8406
8416
8426
8436
8446

8407
8417
8427
8437
8447

8408
8418
8428
8438
8448

8409
8419
8429
8439
8449

91
92
93
94
95

8900
8910
8920
8930
8940

8901
8911
8921
8931
8941

8902
8912
8922
8932
8942

8904
8914
8924
8934
8944

8905
8915
8925
8935
8945

8906
8916
8926
8936
8946

8907
8917
8927
8937
8947

8908
8918
8928
8938
8948

8909
8919
8929
8939
8949

46
47
48
49
50

8450
8460
8470
8480
8490

8451
8461
8471
8481
8491

8452
8462
8472
8482
8492

8454
8464
8474
8484
8494

8455
8465
8475
8485
8495

8456
8466
8476
8486
8496

8457
8467
8477
8487
8497

8458
8468
8478
8488
8498

8459
8469
8479
8489
8499

96
97
98
99
100

8950
8960
8970
8980
8990

8951
8961
8971
8981
8991

8952
8962
8972
8982
8992

8954
8964
8974
8984
8994

8955
8965
8975
8985
8995

8956
8966
8976
8986
8996

8957
8967
8977
8987
8997

8958
8968
8978
8988
8998

8959
8969
8979
8989
8999

Appendix - 10

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

101
102
103
104
105

9000
9010
9020
9030
9040

9001
9011
9021
9031
9041

9002
9012
9022
9032
9042

9004
9014
9024
9034
9044

9005
9015
9025
9035
9045

9006
9016
9026
9036
9046

9007
9017
9027
9037
9047

9008
9018
9028
9038
9048

9009
9019
9029
9039
9049

151
152
153
154
155

9500
9510
9520
9530
9540

9501
9511
9521
9531
9541

9502
9512
9522
9532
9542

9504
9514
9524
9534
9544

9505
9515
9525
9535
9545

9506
9516
9526
9536
9546

9507
9517
9527
9537
9547

9508
9518
9528
9538
9548

9509
9519
9529
9539
9549

106
107
108
109
110

9050
9060
9070
9080
9090

9051
9061
9071
9081
9091

9052
9062
9072
9082
9092

9054
9064
9074
9084
9094

9055
9065
9075
9085
9095

9056
9066
9076
9086
9096

9057
9067
9077
9087
9097

9058
9068
9078
9088
9098

9059
9069
9079
9089
9099

156
157
158
159
160

9550
9560
9570
9580
9590

9551
9561
9571
9581
9591

9552
9562
9572
9582
9592

9554
9564
9574
9584
9594

9555
9565
9575
9585
9595

9556
9566
9576
9586
9596

9557
9567
9577
9587
9597

9558
9568
9578
9588
9598

9559
9569
9579
9589
9599

111
112
113
114
115

9100
9110
9120
9130
9140

9101
9111
9121
9131
9141

9102
9112
9122
9132
9142

9104
9114
9124
9134
9144

9105
9115
9125
9135
9145

9106
9116
9126
9136
9146

9107
9117
9127
9137
9147

9108
9118
9128
9138
9148

9109
9119
9129
9139
9149

161
162
163
164
165

9600
9610
9620
9630
9640

9601
9611
9621
9631
9641

9602
9612
9622
9632
9642

9604
9614
9624
9634
9644

9605
9615
9625
9635
9645

9606
9616
9626
9636
9646

9607
9617
9627
9637
9647

9608
9618
9628
9638
9648

9609
9619
9629
9639
9649

116
117
118
119
120

9150
9160
9170
9180
9190

9151
9161
9171
9181
9191

9152
9162
9172
9182
9192

9154
9164
9174
9184
9194

9155
9165
9175
9185
9195

9156
9166
9176
9186
9196

9157
9167
9177
9187
9197

9158
9168
9178
9188
9198

9159
9169
9179
9189
9199

166
167
168
169
170

9650
9660
9670
9680
9690

9651
9661
9671
9681
9691

9652
9662
9672
9682
9692

9654
9664
9674
9684
9694

9655
9665
9675
9685
9695

9656
9666
9676
9686
9696

9657
9667
9677
9687
9697

9658
9668
9678
9688
9698

9659
9669
9679
9689
9699

126
127
128
129
130

9250
9260
9270
9280
9290

9251
9261
9271
9281
9291

9252
9262
9272
9282
9292

9254
9264
9274
9284
9294

9255
9265
9275
9285
9295

9256
9266
9276
9286
9296

9257
9267
9277
9287
9297

9258
9268
9278
9288
9298

9259
9269
9279
9289
9299

176
177
178
179
180

9750
9760
9770
9780
9790

9751
9761
9771
9781
9791

9752
9762
9772
9782
9792

9754
9764
9774
9784
9794

9755
9765
9775
9785
9795

9756
9766
9776
9786
9796

9757
9767
9777
9787
9797

9758
9768
9778
9788
9798

9759
9769
9779
9789
9799

131
132
133
134
135

9300
9310
9320
9330
9340

9301
9311
9321
9331
9341

9302
9312
9322
9332
9342

9304
9314
9324
9334
9344

9305
9315
9325
9335
9345

9306
9316
9326
9336
9346

9307
9317
9327
9337
9347

9308
9318
9328
9338
9348

9309
9319
9329
9339
9349

181
182
183
184
185

9800
9810
9820
9830
9840

9801
9811
9821
9831
9841

9802
9812
9822
9832
9842

9804
9814
9824
9834
9844

9805
9815
9825
9835
9845

9806
9816
9826
9836
9846

9807
9817
9827
9837
9847

9808
9818
9828
9838
9848

9809
9819
9829
9839
9849

136
137
138
139
140

9350
9360
9370
9380
9390

9351
9361
9371
9381
9391

9352
9362
9372
9382
9392

9354
9364
9374
9384
9394

9355
9365
9375
9385
9395

9356
9366
9376
9386
9396

9357
9367
9377
9387
9397

9358
9368
9378
9388
9398

9359
9369
9379
9389
9399

186
187
188
189
190

9850
9860
9870
9880
9890

9851
9861
9871
9881
9891

9852
9862
9872
9882
9892

9854
9864
9874
9884
9894

9855
9865
9875
9885
9895

9856
9866
9876
9886
9896

9857
9867
9877
9887
9897

9858
9868
9878
9888
9898

9859
9869
9879
9889
9899

141
142
143
144
145

9400
9410
9420
9430
9440

9401
9411
9421
9431
9441

9402
9412
9422
9432
9442

9404
9414
9424
9434
9444

9405
9415
9425
9435
9445

9406
9416
9426
9436
9446

9407
9417
9427
9437
9447

9408
9418
9428
9438
9448

9409
9419
9429
9439
9449

191
192
193
194
195

9900
9910
9920
9930
9940

9901
9911
9921
9931
9941

9902
9912
9922
9932
9942

9904
9914
9924
9934
9944

9905
9915
9925
9935
9945

9906
9916
9926
9936
9946

9907
9917
9927
9937
9947

9908
9918
9928
9938
9948

9909
9919
9929
9939
9949

146
147
148
149
150

9450
9460
9470
9480
9490

9451
9461
9471
9481
9491

9452
9462
9472
9482
9492

9454
9464
9474
9484
9494

9455
9465
9475
9485
9495

9456
9466
9476
9486
9496

9457
9467
9477
9487
9497

9458
9468
9478
9488
9498

9459
9469
9479
9489
9499

196
197
198
199
200

9950
9960
9970
9980
9990

9951
9961
9971
9981
9991

9952
9962
9972
9982
9992

9954
9964
9974
9984
9994

9955
9965
9975
9985
9995

9956
9966
9976
9986
9996

9957
9967
9977
9987
9997

9958
9968
9978
9988
9998

9959
9969
9979
9989
9999

Appendix - 11

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

201

10000 10001 10002 10004 10005 10006 10007 10008 10009

251

10500 10501 10502 10504 10505 10506 10507 10508 10509

202

10010 10011 10012 10014 10015 10016 10017 10018 10019

252

10510 10511 10512 10514 10515 10516 10517 10518 10519

203

10020 10021 10022 10024 10025 10026 10027 10028 10029

253

10520 10521 10522 10524 10525 10526 10527 10528 10529

204

10030 10031 10032 10034 10035 10036 10037 10038 10039

254

10530 10531 10532 10534 10535 10536 10537 10538 10539

205

10040 10041 10042 10044 10045 10046 10047 10048 10049

255

10540 10541 10542 10544 10545 10546 10547 10548 10549

206

10050 10051 10052 10054 10055 10056 10057 10058 10059

256

10550 10551 10552 10554 10555 10556 10557 10558 10559

207

10060 10061 10062 10064 10065 10066 10067 10068 10069

257

10560 10561 10562 10564 10565 10566 10567 10568 10569

208

10070 10071 10072 10074 10075 10076 10077 10078 10079

258

10570 10571 10572 10574 10575 10576 10577 10578 10579

209

10080 10081 10082 10084 10085 10086 10087 10088 10089

259

10580 10581 10582 10584 10585 10586 10587 10588 10589

210

10090 10091 10092 10094 10095 10096 10097 10098 10099

260

10590 10591 10592 10594 10595 10596 10597 10598 10599

211

10100 10101 10102 10104 10105 10106 10107 10108 10109

261

10600 10601 10602 10604 10605 10606 10607 10608 10609

212

10110 10111 10112 10114 10115 10116 10117 10118 10119

262

10610 10611 10612 10614 10615 10616 10617 10618 10619

213

10120 10121 10122 10124 10125 10126 10127 10128 10129

263

10620 10621 10622 10624 10625 10626 10627 10628 10629

214

10130 10131 10132 10134 10135 10136 10137 10138 10139

264

10630 10631 10632 10634 10635 10636 10637 10638 10639

215

10140 10141 10142 10144 10145 10146 10147 10148 10149

265

10640 10641 10642 10644 10645 10646 10647 10648 10649

216

10150 10151 10152 10154 10155 10156 10157 10158 10159

266

10650 10651 10652 10654 10655 10656 10657 10658 10659

217

10160 10161 10162 10164 10165 10166 10167 10168 10169

267

10660 10661 10662 10664 10665 10666 10667 10668 10669

218

10170 10171 10172 10174 10175 10176 10177 10178 10179

268

10670 10671 10672 10674 10675 10676 10677 10678 10679

219

10180 10181 10182 10184 10185 10186 10187 10188 10189

269

10680 10681 10682 10684 10685 10686 10687 10688 10689

220

10190 10191 10192 10194 10195 10196 10197 10198 10199

270

10690 10691 10692 10694 10695 10696 10697 10698 10699

221

10200 10201 10202 10204 10205 10206 10207 10208 10209

271

10700 10701 10702 10704 10705 10706 10707 10708 10709

222

10210 10211 10212 10214 10215 10216 10217 10218 10219

272

10710 10711 10712 10714 10715 10716 10717 10718 10719

223

10220 10221 10222 10224 10225 10226 10227 10228 10229

273

10720 10721 10722 10724 10725 10726 10727 10728 10729

224

10230 10231 10232 10234 10235 10236 10237 10238 10239

274

10730 10731 10732 10734 10735 10736 10737 10738 10739

225

10240 10241 10242 10244 10245 10246 10247 10248 10249

275

10740 10741 10742 10744 10745 10746 10747 10748 10749

226

10250 10251 10252 10254 10255 10256 10257 10258 10259

276

10750 10751 10752 10754 10755 10756 10757 10758 10759

227

10260 10261 10262 10264 10265 10266 10267 10268 10269

277

10760 10761 10762 10764 10765 10766 10767 10768 10769

228

10270 10271 10272 10274 10275 10276 10277 10278 10279

278

10770 10771 10772 10774 10775 10776 10777 10778 10779

229

10280 10281 10282 10284 10285 10286 10287 10288 10289

279

10780 10781 10782 10784 10785 10786 10787 10788 10789

230

10290 10291 10292 10294 10295 10296 10297 10298 10299

280

10790 10791 10792 10794 10795 10796 10797 10798 10799

231

10300 10301 10302 10304 10305 10306 10307 10308 10309

281

10800 10801 10802 10804 10805 10806 10807 10808 10809

232

10310 10311 10312 10314 10315 10316 10317 10318 10319

282

10810 10811 10812 10814 10815 10816 10817 10818 10819

233

10320 10321 10322 10324 10325 10326 10327 10328 10329

283

10820 10821 10822 10824 10825 10826 10827 10828 10829

234

10330 10331 10332 10334 10335 10336 10337 10338 10339

284

10830 10831 10832 10834 10835 10836 10837 10838 10839

235

10340 10341 10342 10344 10345 10346 10347 10348 10349

285

10840 10841 10842 10844 10845 10846 10847 10848 10849

236

10350 10351 10352 10354 10355 10356 10357 10358 10359

286

10850 10851 10852 10854 10855 10856 10857 10858 10859

237

10360 10361 10362 10364 10365 10366 10367 10368 10369

287

10860 10861 10862 10864 10865 10866 10867 10868 10869

238

10370 10371 10372 10374 10375 10376 10377 10378 10379

288

10870 10871 10872 10874 10875 10876 10877 10878 10879

239

10380 10381 10382 10384 10385 10386 10387 10388 10389

289

10880 10881 10882 10884 10885 10886 10887 10888 10889

240

10390 10391 10392 10394 10395 10396 10397 10398 10399

290

10890 10891 10892 10894 10895 10896 10897 10898 10899

241

10400 10401 10402 10404 10405 10406 10407 10408 10409

291

10900 10901 10902 10904 10905 10906 10907 10908 10909

242

10410 10411 10412 10414 10415 10416 10417 10418 10419

292

10910 10911 10912 10914 10915 10916 10917 10918 10919

243

10420 10421 10422 10424 10425 10426 10427 10428 10429

293

10920 10921 10922 10924 10925 10926 10927 10928 10929

244

10430 10431 10432 10434 10435 10436 10437 10438 10439

294

10930 10931 10932 10934 10935 10936 10937 10938 10939

245

10440 10441 10442 10444 10445 10446 10447 10448 10449

295

10940 10941 10942 10944 10945 10946 10947 10948 10949

246

10450 10451 10452 10454 10455 10456 10457 10458 10459

296

10950 10951 10952 10954 10955 10956 10957 10958 10959

247

10460 10461 10462 10464 10465 10466 10467 10468 10469

297

10960 10961 10962 10964 10965 10966 10967 10968 10969

248

10470 10471 10472 10474 10475 10476 10477 10478 10479

298

10970 10971 10972 10974 10975 10976 10977 10978 10979

249

10480 10481 10482 10484 10485 10486 10487 10488 10489

299

10980 10981 10982 10984 10985 10986 10987 10988 10989

250

10490 10491 10492 10494 10495 10496 10497 10498 10499

300

10990 10991 10992 10994 10995 10996 10997 10998 10999

Appendix - 12

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

301

11000 11001 11002 11004 11005 11006 11007 11008 11009

351

11500 11501 11502 11504 11505 11506 11507 11508 11509

302

11010 11011 11012 11014 11015 11016 11017 11018 11019

352

11510 11511 11512 11514 11515 11516 11517 11518 11519

303

11020 11021 11022 11024 11025 11026 11027 11028 11029

353

11520 11521 11522 11524 11525 11526 11527 11528 11529

304

11030 11031 11032 11034 11035 11036 11037 11038 11039

354

11530 11531 11532 11534 11535 11536 11537 11538 11539

305

11040 11041 11042 11044 11045 11046 11047 11048 11049

355

11540 11541 11542 11544 11545 11546 11547 11548 11549

306

11050 11051 11052 11054 11055 11056 11057 11058 11059

356

11550 11551 11552 11554 11555 11556 11557 11558 11559

307

11060 11061 11062 11064 11065 11066 11067 11068 11069

357

11560 11561 11562 11564 11565 11566 11567 11568 11569

308

11070 11071 11072 11074 11075 11076 11077 11078 11079

358

11570 11571 11572 11574 11575 11576 11577 11578 11579

309

11080 11081 11082 11084 11085 11086 11087 11088 11089

359

11580 11581 11582 11584 11585 11586 11587 11588 11589

310

11090 11091 11092 11094 11095 11096 11097 11098 11099

360

11590 11591 11592 11594 11595 11596 11597 11598 11599

311

11100 11101 11102 11104 11105 11106 11107 11108 11109

361

11600 11601 11602 11604 11605 11606 11607 11608 11609

312

11110 11111 11112 11114 11115 11116 11117 11118 11119

362

11610 11611 11612 11614 11615 11616 11617 11618 11619

313

11120 11121 11122 11124 11125 11126 11127 11128 11129

363

11620 11621 11622 11624 11625 11626 11627 11628 11629

314

11130 11131 11132 11134 11135 11136 11137 11138 11139

364

11630 11631 11632 11634 11635 11636 11637 11638 11639

315

11140 11141 11142 11144 11145 11146 11147 11148 11149

365

11640 11641 11642 11644 11645 11646 11647 11648 11649

316

11150 11151 11152 11154 11155 11156 11157 11158 11159

366

11650 11651 11652 11654 11655 11656 11657 11658 11659

317

11160 11161 11162 11164 11165 11166 11167 11168 11169

367

11660 11661 11662 11664 11665 11666 11667 11668 11669

318

11170 11171 11172 11174 11175 11176 11177 11178 11179

368

11670 11671 11672 11674 11675 11676 11677 11678 11679

319

11180 11181 11182 11184 11185 11186 11187 11188 11189

369

11680 11681 11682 11684 11685 11686 11687 11688 11689

320

11190 11191 11192 11194 11195 11196 11197 11198 11199

370

11690 11691 11692 11694 11695 11696 11697 11698 11699

321

11200 11201 11202 11204 11205 11206 11207 11208 11209

371

11700 11701 11702 11704 11705 11706 11707 11708 11709

322

11210 11211 11212 11214 11215 11216 11217 11218 11219

372

11710 11711 11712 11714 11715 11716 11717 11718 11719

323

11220 11221 11222 11224 11225 11226 11227 11228 11229

373

11720 11721 11722 11724 11725 11726 11727 11728 11729

324

11230 11231 11232 11234 11235 11236 11237 11238 11239

374

11730 11731 11732 11734 11735 11736 11737 11738 11739

325

11240 11241 11242 11244 11245 11246 11247 11248 11249

375

11740 11741 11742 11744 11745 11746 11747 11748 11749

326

11250 11251 11252 11254 11255 11256 11257 11258 11259

376

11750 11751 11752 11754 11755 11756 11757 11758 11759

327

11260 11261 11262 11264 11265 11266 11267 11268 11269

377

11760 11761 11762 11764 11765 11766 11767 11768 11769

328

11270 11271 11272 11274 11275 11276 11277 11278 11279

378

11770 11771 11772 11774 11775 11776 11777 11778 11779

329

11280 11281 11282 11284 11285 11286 11287 11288 11289

379

11780 11781 11782 11784 11785 11786 11787 11788 11789

330

11290 11291 11292 11294 11295 11296 11297 11298 11299

380

11790 11791 11792 11794 11795 11796 11797 11798 11799

331

11300 11301 11302 11304 11305 11306 11307 11308 11309

381

11800 11801 11802 11804 11805 11806 11807 11808 11809

332

11310 11311 11312 11314 11315 11316 11317 11318 11319

382

11810 11811 11812 11814 11815 11816 11817 11818 11819

333

11320 11321 11322 11324 11325 11326 11327 11328 11329

383

11820 11821 11822 11824 11825 11826 11827 11828 11829

334

11330 11331 11332 11334 11335 11336 11337 11338 11339

384

11830 11831 11832 11834 11835 11836 11837 11838 11839

335

11340 11341 11342 11344 11345 11346 11347 11348 11349

385

11840 11841 11842 11844 11845 11846 11847 11848 11849

336

11350 11351 11352 11354 11355 11356 11357 11358 11359

386

11850 11851 11852 11854 11855 11856 11857 11858 11859

337

11360 11361 11362 11364 11365 11366 11367 11368 11369

387

11860 11861 11862 11864 11865 11866 11867 11868 11869

338

11370 11371 11372 11374 11375 11376 11377 11378 11379

388

11870 11871 11872 11874 11875 11876 11877 11878 11879

339

11380 11381 11382 11384 11385 11386 11387 11388 11389

389

11880 11881 11882 11884 11885 11886 11887 11888 11889

340

11390 11391 11392 11394 11395 11396 11397 11398 11399

390

11890 11891 11892 11894 11895 11896 11897 11898 11899

341

11400 11401 11402 11404 11405 11406 11407 11408 11409

391

11900 11901 11902 11904 11905 11906 11907 11908 11909

342

11410 11411 11412 11414 11415 11416 11417 11418 11419

392

11910 11911 11912 11914 11915 11916 11917 11918 11919

343

11420 11421 11422 11424 11425 11426 11427 11428 11429

393

11920 11921 11922 11924 11925 11926 11927 11928 11929

344

11430 11431 11432 11434 11435 11436 11437 11438 11439

394

11930 11931 11932 11934 11935 11936 11937 11938 11939

345

11440 11441 11442 11444 11445 11446 11447 11448 11449

395

11940 11941 11942 11944 11945 11946 11947 11948 11949

346

11450 11451 11452 11454 11455 11456 11457 11458 11459

396

11950 11951 11952 11954 11955 11956 11957 11958 11959

347

11460 11461 11462 11464 11465 11466 11467 11468 11469

397

11960 11961 11962 11964 11965 11966 11967 11968 11969

348

11470 11471 11472 11474 11475 11476 11477 11478 11479

398

11970 11971 11972 11974 11975 11976 11977 11978 11979

349

11480 11481 11482 11484 11485 11486 11487 11488 11489

399

11980 11981 11982 11984 11985 11986 11987 11988 11989

350

11490 11491 11492 11494 11495 11496 11497 11498 11499

400

11990 11991 11992 11994 11995 11996 11997 11998 11999

Appendix - 13

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

401

12000 12001 12002 12004 12005 12006 12007 12008 12009

451

12500 12501 12502 12504 12505 12506 12507 12508 12509

402

12010 12011 12012 12014 12015 12016 12017 12018 12019

452

12510 12511 12512 12514 12515 12516 12517 12518 12519

403

12020 12021 12022 12024 12025 12026 12027 12028 12029

453

12520 12521 12522 12524 12525 12526 12527 12528 12529

404

12030 12031 12032 12034 12035 12036 12037 12038 12039

454

12530 12531 12532 12534 12535 12536 12537 12538 12539

405

12040 12041 12042 12044 12045 12046 12047 12048 12049

455

12540 12541 12542 12544 12545 12546 12547 12548 12549


12550 12551 12552 12554 12555 12556 12557 12558 12559

406

12050 12051 12052 12054 12055 12056 12057 12058 12059

456

407

12060 12061 12062 12064 12065 12066 12067 12068 12069

457

12560 12561 12562 12564 12565 12566 12567 12568 12569

408

12070 12071 12072 12074 12075 12076 12077 12078 12079

458

12570 12571 12572 12574 12575 12576 12577 12578 12579

409

12080 12081 12082 12084 12085 12086 12087 12088 12089

459

12580 12581 12582 12584 12585 12586 12587 12588 12589

410

12090 12091 12092 12094 12095 12096 12097 12098 12099

460

12590 12591 12592 12594 12595 12596 12597 12598 12599

411

12100 12101 12102 12104 12105 12106 12107 12108 12109

461

12600 12601 12602 12604 12605 12606 12607 12608 12609

412

12110 12111 12112 12114 12115 12116 12117 12118 12119

462

12610 12611 12612 12614 12615 12616 12617 12618 12619

413

12120 12121 12122 12124 12125 12126 12127 12128 12129

463

12620 12621 12622 12624 12625 12626 12627 12628 12629

414

12130 12131 12132 12134 12135 12136 12137 12138 12139

464

12630 12631 12632 12634 12635 12636 12637 12638 12639

415

12140 12141 12142 12144 12145 12146 12147 12148 12149

465

12640 12641 12642 12644 12645 12646 12647 12648 12649

416

12150 12151 12152 12154 12155 12156 12157 12158 12159

466

12650 12651 12652 12654 12655 12656 12657 12658 12659

417

12160 12161 12162 12164 12165 12166 12167 12168 12169

467

12660 12661 12662 12664 12665 12666 12667 12668 12669

418

12170 12171 12172 12174 12175 12176 12177 12178 12179

468

12670 12671 12672 12674 12675 12676 12677 12678 12679

419

12180 12181 12182 12184 12185 12186 12187 12188 12189

469

12680 12681 12682 12684 12685 12686 12687 12688 12689

420

12190 12191 12192 12194 12195 12196 12197 12198 12199

470

12690 12691 12692 12694 12695 12696 12697 12698 12699

421

12200 12201 12202 12204 12205 12206 12207 12208 12209

471

12700 12701 12702 12704 12705 12706 12707 12708 12709

422

12210 12211 12212 12214 12215 12216 12217 12218 12219

472

12710 12711 12712 12714 12715 12716 12717 12718 12719

423

12220 12221 12222 12224 12225 12226 12227 12228 12229

473

12720 12721 12722 12724 12725 12726 12727 12728 12729

424

12230 12231 12232 12234 12235 12236 12237 12238 12239

474

12730 12731 12732 12734 12735 12736 12737 12738 12739

425

12240 12241 12242 12244 12245 12246 12247 12248 12249

475

12740 12741 12742 12744 12745 12746 12747 12748 12749


12750 12751 12752 12754 12755 12756 12757 12758 12759

426

12250 12251 12252 12254 12255 12256 12257 12258 12259

476

427

12260 12261 12262 12264 12265 12266 12267 12268 12269

477

12760 12761 12762 12764 12765 12766 12767 12768 12769

428

12270 12271 12272 12274 12275 12276 12277 12278 12279

478

12770 12771 12772 12774 12775 12776 12777 12778 12779

429

12280 12281 12282 12284 12285 12286 12287 12288 12289

479

12780 12781 12782 12784 12785 12786 12787 12788 12789

430

12290 12291 12292 12294 12295 12296 12297 12298 12299

480

12790 12791 12792 12794 12795 12796 12797 12798 12799

431

12300 12301 12302 12304 12305 12306 12307 12308 12309

481

12800 12801 12802 12804 12805 12806 12807 12808 12809

432

12310 12311 12312 12314 12315 12316 12317 12318 12319

482

12810 12811 12812 12814 12815 12816 12817 12818 12819

433

12320 12321 12322 12324 12325 12326 12327 12328 12329

483

12820 12821 12822 12824 12825 12826 12827 12828 12829

434

12330 12331 12332 12334 12335 12336 12337 12338 12339

484

12830 12831 12832 12834 12835 12836 12837 12838 12839

435

12340 12341 12342 12344 12345 12346 12347 12348 12349

485

12840 12841 12842 12844 12845 12846 12847 12848 12849

436

12350 12351 12352 12354 12355 12356 12357 12358 12359

486

12850 12851 12852 12854 12855 12856 12857 12858 12859

437

12360 12361 12362 12364 12365 12366 12367 12368 12369

487

12860 12861 12862 12864 12865 12866 12867 12868 12869

438

12370 12371 12372 12374 12375 12376 12377 12378 12379

488

12870 12871 12872 12874 12875 12876 12877 12878 12879

439

12380 12381 12382 12384 12385 12386 12387 12388 12389

489

12880 12881 12882 12884 12885 12886 12887 12888 12889

440

12390 12391 12392 12394 12395 12396 12397 12398 12399

490

12890 12891 12892 12894 12895 12896 12897 12898 12899

441

12400 12401 12402 12404 12405 12406 12407 12408 12409

491

12900 12901 12902 12904 12905 12906 12907 12908 12909

442

12410 12411 12412 12414 12415 12416 12417 12418 12419

492

12910 12911 12912 12914 12915 12916 12917 12918 12919

443

12420 12421 12422 12424 12425 12426 12427 12428 12429

493

12920 12921 12922 12924 12925 12926 12927 12928 12929

444

12430 12431 12432 12434 12435 12436 12437 12438 12439

494

12930 12931 12932 12934 12935 12936 12937 12938 12939

445

12440 12441 12442 12444 12445 12446 12447 12448 12449

495

12940 12941 12942 12944 12945 12946 12947 12948 12949

446

12450 12451 12452 12454 12455 12456 12457 12458 12459

496

12950 12951 12952 12954 12955 12956 12957 12958 12959

447

12460 12461 12462 12464 12465 12466 12467 12468 12469

497

12960 12961 12962 12964 12965 12966 12967 12968 12969

448

12470 12471 12472 12474 12475 12476 12477 12478 12479

498

12970 12971 12972 12974 12975 12976 12977 12978 12979

449

12480 12481 12482 12484 12485 12486 12487 12488 12489

499

12980 12981 12982 12984 12985 12986 12987 12988 12989

450

12490 12491 12492 12494 12495 12496 12497 12498 12499

500

12990 12991 12992 12994 12995 12996 12997 12998 12999

Appendix - 14

APPENDICES

MELSEC-Q
(2) For axis 2

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

501

13000 13001 13002 13004 13005 13006 13007 13008 13009

551

13500 13501 13502 13504 13505 13506 13507 13508 13509

502

13010 13011 13012 13014 13015 13016 13017 13018 13019

552

13510 13511 13512 13514 13515 13516 13517 13518 13519

503

13020 13021 13022 13024 13025 13026 13027 13028 13029

553

13520 13521 13522 13524 13525 13526 13527 13528 13529

504

13030 13031 13032 13034 13035 13036 13037 13038 13039

554

13530 13531 13532 13534 13535 13536 13537 13538 13539

505

13040 13041 13042 13044 13045 13046 13047 13048 13049

555

13540 13541 13542 13544 13545 13546 13547 13548 13549


13550 13551 13552 13554 13555 13556 13557 13558 13559

506

13050 13051 13052 13054 13055 13056 13057 13058 13059

556

507

13060 13061 13062 13064 13065 13066 13067 13068 13069

557

13560 13561 13562 13564 13565 13566 13567 13568 13569

508

13070 13071 13072 13074 13075 13076 13077 13078 13079

558

13570 13571 13572 13574 13575 13576 13577 13578 13579

509

13080 13081 13082 13084 13085 13086 13087 13088 13089

559

13580 13581 13582 13584 13585 13586 13587 13588 13589

510

13090 13091 13092 13094 13095 13096 13097 13098 13099

560

13590 13591 13592 13594 13595 13596 13597 13598 13599

511

13100 13101 13102 13104 13105 13106 13107 13108 13109

561

13600 13601 13602 13604 13605 13606 13607 13608 13609

512

13110 13111 13112 13114 13115 13116 13117 13118 13119

562

13610 13611 13612 13614 13615 13616 13617 13618 13619

513

13120 13121 13122 13124 13125 13126 13127 13128 13129

563

13620 13621 13622 13624 13625 13626 13627 13628 13629

514

13130 13131 13132 13134 13135 13136 13137 13138 13139

564

13630 13631 13632 13634 13635 13636 13637 13638 13639

515

13140 13141 13142 13144 13145 13146 13147 13148 13149

565

13640 13641 13642 13644 13645 13646 13647 13648 13649

516

13150 13151 13152 13154 13155 13156 13157 13158 13159

566

13650 13651 13652 13654 13655 13656 13657 13658 13659

517

13160 13161 13162 13164 13165 13166 13167 13168 13169

567

13660 13661 13662 13664 13665 13666 13667 13668 13669

518

13170 13171 13172 13174 13175 13176 13177 13178 13179

568

13670 13671 13672 13674 13675 13676 13677 13678 13679

519

13180 13181 13182 13184 13185 13186 13187 13188 13189

569

13680 13681 13682 13684 13685 13686 13687 13688 13689

520

13190 13191 13192 13194 13195 13196 13197 13198 13199

570

13690 13691 13692 13694 13695 13696 13697 13698 13699

521

13200 13201 13202 13204 13205 13206 13207 13208 13209

571

13700 13701 13702 13704 13705 13706 13707 13708 13709

522

13210 13211 13212 13214 13215 13216 13217 13218 13219

572

13710 13711 13712 13714 13715 13716 13717 13718 13719

523

13220 13221 13222 13224 13225 13226 13227 13228 13229

573

13720 13721 13722 13724 13725 13726 13727 13728 13729

524

13230 13231 13232 13234 13235 13236 13237 13238 13239

574

13730 13731 13732 13734 13735 13736 13737 13738 13739

525

13240 13241 13242 13244 13245 13246 13247 13248 13249

575

13740 13741 13742 13744 13745 13746 13747 13748 13749


13750 13751 13752 13754 13755 13756 13757 13758 13759

526

13250 13251 13252 13254 13255 13256 13257 13258 13259

576

527

13260 13261 13262 13264 13265 13266 13267 13268 13269

577

13760 13761 13762 13764 13765 13766 13767 13768 13769

528

13270 13271 13272 13274 13275 13276 13277 13278 13279

578

13770 13771 13772 13774 13775 13776 13777 13778 13779

529

13280 13281 13282 13284 13285 13286 13287 13288 13289

579

13780 13781 13782 13784 13785 13786 13787 13788 13789

530

13290 13291 13292 13294 13295 13296 13297 13298 13299

580

13790 13791 13792 13794 13795 13796 13797 13798 13799

531

13300 13301 13302 13304 13305 13306 13307 13308 13309

581

13800 13801 13802 13804 13805 13806 13807 13808 13809

532

13310 13311 13312 13314 13315 13316 13317 13318 13319

582

13810 13811 13812 13814 13815 13816 13817 13818 13819

533

13320 13321 13322 13324 13325 13326 13327 13328 13329

583

13820 13821 13822 13824 13825 13826 13827 13828 13829

534

13330 13331 13332 13334 13335 13336 13337 13338 13339

584

13830 13831 13832 13834 13835 13836 13837 13838 13839

535

13340 13341 13342 13344 13345 13346 13347 13348 13349

585

13840 13841 13842 13844 13845 13846 13847 13848 13849

536

13350 13351 13352 13354 13355 13356 13357 13358 13359

586

13850 13851 13852 13854 13855 13856 13857 13858 13859

537

13360 13361 13362 13364 13365 13366 13367 13368 13369

587

13860 13861 13862 13864 13865 13866 13867 13868 13869

538

13370 13371 13372 13374 13375 13376 13377 13378 13379

588

13870 13871 13872 13874 13875 13876 13877 13878 13879

539

13380 13381 13382 13384 13385 13386 13387 13388 13389

589

13880 13881 13882 13884 13885 13886 13887 13888 13889

540

13390 13391 13392 13394 13395 13396 13397 13398 13399

590

13890 13891 13892 13894 13895 13896 13897 13898 13899

541

13400 13401 13402 13404 13405 13406 13407 13408 13409

591

13900 13901 13902 13904 13905 13906 13907 13908 13909

542

13410 13411 13412 13414 13415 13416 13417 13418 13419

592

13910 13911 13912 13914 13915 13916 13917 13918 13919

543

13420 13421 13422 13424 13425 13426 13427 13428 13429

593

13920 13921 13922 13924 13925 13926 13927 13928 13929

544

13430 13431 13432 13434 13435 13436 13437 13438 13439

594

13930 13931 13932 13934 13935 13936 13937 13938 13939

545

13440 13441 13442 13444 13445 13446 13447 13448 13449

595

13940 13941 13942 13944 13945 13946 13947 13948 13949

546

13450 13451 13452 13454 13455 13456 13457 13458 13459

596

13950 13951 13952 13954 13955 13956 13957 13958 13959

547

13460 13461 13462 13464 13465 13466 13467 13468 13469

597

13960 13961 13962 13964 13965 13966 13967 13968 13969

548

13470 13471 13472 13474 13475 13476 13477 13478 13479

598

13970 13971 13972 13974 13975 13976 13977 13978 13979

549

13480 13481 13482 13484 13485 13486 13487 13488 13489

599

13980 13981 13982 13984 13985 13986 13987 13988 13989

550

13490 13491 13492 13494 13495 13496 13497 13498 13499

600

13990 13991 13992 13994 13995 13996 13997 13998 13999

Appendix - 15

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

14000 14001 14002 14004 14005 14006 14007 14008 14009

51

14500 14501 14502 14504 14505 14506 14507 14508 14509

14010 14011 14012 14014 14015 14016 14017 14018 14019

52

14510 14511 14512 14514 14515 14516 14517 14518 14519

14020 14021 14022 14024 14025 14026 14027 14028 14029

53

14520 14521 14522 14524 14525 14526 14527 14528 14529

14030 14031 14032 14034 14035 14036 14037 14038 14039

54

14530 14531 14532 14534 14535 14536 14537 14538 14539

14040 14041 14042 14044 14045 14046 14047 14048 14049

55

14540 14541 14542 14544 14545 14546 14547 14548 14549

14050 14051 14052 14054 14055 14056 14057 14058 14059

56

14550 14551 14552 14554 14555 14556 14557 14558 14559

14060 14061 14062 14064 14065 14066 14067 14068 14069

57

14560 14561 14562 14564 14565 14566 14567 14568 14569

14070 14071 14072 14074 14075 14076 14077 14078 14079

58

14570 14571 14572 14574 14575 14576 14577 14578 14579

14080 14081 14082 14084 14085 14086 14087 14088 14089

59

14580 14581 14582 14584 14585 14586 14587 14588 14589

10

14090 14091 14092 14094 14095 14096 14097 14098 14099

60

14590 14591 14592 14594 14595 14596 14597 14598 14599

11

14100 14101 14102 14104 14105 14106 14107 14108 14109

61

14600 14601 14602 14604 14605 14606 14607 14608 14609

12

14110 14111 14112 14114 14115 14116 14117 14118 14119

62

14610 14611 14612 14614 14615 14616 14617 14618 14619

13

14120 14121 14122 14124 14125 14126 14127 14128 14129

63

14620 14621 14622 14624 14625 14626 14627 14628 14629

14

14140 14131 14132 14134 14135 14136 14137 14138 14139

64

14630 14631 14632 14634 14635 14636 14637 14638 14639

15

14140 14141 14142 14144 14145 14146 14147 14148 14149

65

14640 14641 14642 14644 14645 14646 14647 14648 14649


14650 14651 14652 14654 14655 14656 14657 14658 14659

16

14150 14151 14152 14154 14155 14156 14157 14158 14159

66

17

14160 14161 14162 14164 14165 14166 14167 14168 14169

67

14660 14661 14662 14664 14665 14666 14667 14668 14669

18

14170 14171 14172 14174 14175 14176 14177 14178 14179

68

14670 14671 14672 14674 14675 14676 14677 14678 14679

19

14180 14181 14182 14184 14185 14186 14187 14188 14189

69

14680 14681 14682 14684 14685 14686 14687 14688 14689

20

14190 14191 14192 14194 14195 14196 14197 14198 14199

70

14690 14691 14692 14694 14695 14696 14697 14698 14699

21

14200 14201 14202 14204 14205 14206 14207 14208 14209

71

14700 14701 14702 14704 14705 14706 14707 14708 14709

22

14210 14211 14212 14214 14215 14216 14217 14218 14219

72

14710 14711 14712 14714 14715 14716 14717 14718 14719

23

14220 14221 14222 14224 14225 14226 14227 14228 14229

73

14720 14721 14722 14724 14725 14726 14727 14728 14729

24

14230 14231 14232 14234 14235 14236 14237 14238 14239

74

14730 14731 14732 14734 14735 14736 14737 14738 14739

25

14240 14241 14242 14244 14245 14246 14247 14248 14249

75

14740 14741 14742 14744 14745 14746 14747 14748 14749

26

14250 14251 14252 14254 14255 14256 14257 14258 14259

76

14750 14751 14752 14754 14755 14756 14757 14758 14759

27

14260 14261 14262 14264 14265 14266 14267 14268 14269

77

14760 14761 14762 14764 14765 14766 14767 14768 14769

28

14270 14271 14272 14274 14275 14276 14277 14278 14279

78

14770 14771 14772 14774 14775 14776 14777 14778 14779

29

14280 14281 14282 14284 14285 14286 14287 14288 14289

79

14780 14781 14782 14784 14785 14786 14787 14788 14789

30

14290 14291 14292 14294 14295 14296 14297 14298 14299

80

14790 14791 14792 14794 14795 14796 14797 14798 14799

31

14300 14301 14302 14304 14305 14306 14307 14308 14309

81

14800 14801 14802 14804 14805 14806 14807 14808 14809

32

14310 14311 14312 14314 14315 14316 14317 14318 14319

82

14810 14811 14812 14814 14815 14816 14817 14818 14819

33

14320 14321 14322 14324 14325 14326 14327 14328 14329

83

14820 14821 14822 14824 14825 14826 14827 14828 14829

34

14330 14331 14332 14334 14335 14336 14337 14338 14339

84

14830 14831 14832 14834 14835 14836 14837 14838 14839

35

14340 14341 14342 14344 14345 14346 14347 14348 14349

85

14840 14841 14842 14844 14845 14846 14847 14848 14849


14850 14851 14852 14854 14855 14856 14857 14858 14859

36

14350 14351 14352 14354 14355 14356 14357 14358 14359

86

37

14360 14361 14362 14364 14365 14366 14367 14368 14369

87

14860 14861 14862 14864 14865 14866 14867 14868 14869

38

14370 14371 14372 14374 14375 14376 14377 14378 14379

88

14870 14871 14872 14874 14875 14876 14877 14878 14879

39

14380 14381 14382 14384 14385 14386 14387 14388 14389

89

14880 14881 14882 14884 14885 14886 14887 14888 14889

40

14390 14391 14392 14394 14395 14396 14397 14398 14399

90

14890 14891 14892 14894 14895 14896 14897 14898 14899

41

14400 14401 14402 14404 14405 14406 14407 14408 14409

91

14900 14901 14902 14904 14905 14906 14907 14908 14909

42

14410 14411 14412 14414 14415 14416 14417 14418 14419

92

14910 14911 14912 14914 14915 14916 14917 14918 14919

43

14420 14421 14422 14424 14425 14426 14427 14428 14429

93

14920 14921 14922 14924 14925 14926 14927 14928 14929

44

14430 14431 14432 14434 14435 14436 14437 14438 14439

94

14930 14931 14932 14934 14935 14936 14937 14938 14939

45

14440 14441 14442 14444 14445 14446 14447 14448 14449

95

14940 14941 14942 14944 14945 14946 14947 14948 14949

46

14450 14451 14452 14454 14455 14456 14457 14458 14459

96

14950 14951 14952 14954 14955 14956 14957 14958 14959

47

14460 14461 14462 14464 14465 14466 14467 14468 14469

97

14960 14961 14962 14964 14965 14966 14967 14968 14969

48

14470 14471 14472 14474 14475 14476 14477 14478 14479

98

14970 14971 14972 14974 14975 14976 14977 14978 14979

49

14480 14481 14482 14484 14485 14486 14487 14488 14489

99

14980 14981 14982 14984 14985 14986 14987 14988 14989

50

14490 14491 14492 14494 14495 14496 14497 14498 14499

100

14990 14991 14992 14994 14995 14996 14997 14998 14999

Appendix - 16

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

101

15000 15001 15002 15004 15005 15006 15007 15008 15009

151

15500 15501 15502 15504 15505 15506 15507 15508 15509

102

15010 15011 15012 15014 15015 15016 15017 15018 15019

152

15510 15511 15512 15514 15515 15516 15517 15518 15519

103

15020 15021 15022 15024 15025 15026 15027 15028 15029

153

15520 15521 15522 15524 15525 15526 15527 15528 15529

104

15030 15031 15032 15034 15035 15036 15037 15038 15039

154

15530 15531 15532 15534 15535 15536 15537 15538 15539

105

15040 15041 15042 15044 15045 15046 15047 15048 15049

155

15540 15541 15542 15544 15545 15546 15547 15548 15549

106

15050 15051 15052 15054 15055 15056 15057 15058 15059

156

15550 15551 15552 15554 15555 15556 15557 15558 15559

107

15060 15061 15062 15064 15065 15066 15067 15068 15069

157

15560 15561 15562 15564 15565 15566 15567 15568 15569

108

15070 15071 15072 15074 15075 15076 15077 15078 15079

158

15570 15571 15572 15574 15575 15576 15577 15578 15579

109

15080 15081 15082 15084 15085 15086 15087 15088 15089

159

15580 15581 15582 15584 15585 15586 15587 15588 15589

110

15090 15091 15092 15094 15095 15096 15097 15098 15099

160

15590 15591 15592 15594 15595 15596 15597 15598 15599

111

15100 15101 15102 15104 15105 15106 15107 15108 15109

161

15600 15601 15602 15604 15605 15606 15607 15608 15609

112

15110 15111 15112 15114 15115 15116 15117 15118 15119

162

15610 15611 15612 15614 15615 15616 15617 15618 15619

113

15120 15121 15122 15124 15125 15126 15127 15128 15129

163

15620 15621 15622 15624 15625 15626 15627 15628 15629

114

15130 15131 15132 15134 15135 15136 15137 15138 15139

164

15630 15631 15632 15634 15635 15636 15637 15638 15639

115

15140 15141 15142 15144 15145 15146 15147 15148 15149

165

15640 15641 15642 15644 15645 15646 15647 15648 15649

116

15150 15151 15152 15154 15155 15156 15157 15158 15159

166

15650 15651 15652 15654 15655 15656 15657 15658 15659

117

15160 15161 15162 15164 15165 15166 15167 15168 15169

167

15660 15661 15662 15664 15665 15666 15667 15668 15669

118

15170 15171 15172 15174 15175 15176 15177 15178 15179

168

15670 15671 15672 15674 15675 15676 15677 15678 15679

119

15180 15181 15182 15184 15185 15186 15187 15188 15189

169

15680 15681 15682 15684 15685 15686 15687 15688 15689

120

15190 15191 15192 15194 15195 15196 15197 15198 15199

170

15690 15691 15692 15694 15695 15696 15697 15698 15699

121

15200 15201 15202 15204 15205 15206 15207 15208 15209

171

15700 15701 15702 15704 15705 15706 15707 15708 15709

122

15210 15211 15212 15214 15215 15216 15217 15218 15219

172

15710 15711 15712 15714 15715 15716 15717 15718 15719

123

15220 15221 15222 15224 15225 15226 15227 15228 15229

173

15720 15721 15722 15724 15725 15726 15727 15728 15729

124

15230 15231 15232 15234 15235 15236 15237 15238 15239

174

15730 15731 15732 15734 15735 15736 15737 15738 15739

125

15240 15241 15242 15244 15245 15246 15247 15248 15249

175

15740 15741 15742 15744 15745 15746 15747 15748 15749

126

15250 15251 15252 15254 15255 15256 15257 15258 15259

176

15750 15751 15752 15754 15755 15756 15757 15758 15759

127

15260 15261 15262 15264 15265 15266 15267 15268 15269

177

15760 15761 15762 15764 15765 15766 15767 15768 15769

128

15270 15271 15272 15274 15275 15276 15277 15278 15279

178

15770 15771 15772 15774 15775 15776 15777 15778 15779

129

15280 15281 15282 15284 15285 15286 15287 15288 15289

179

15780 15781 15782 15784 15785 15786 15787 15788 15789

130

15290 15291 15292 15294 15295 15296 15297 15298 15299

180

15790 15791 15792 15794 15795 15796 15797 15798 15799

131

15300 15301 15302 15304 15305 15306 15307 15308 15309

181

15800 15801 15802 15804 15805 15806 15807 15808 15809

132

15310 15311 15312 15314 15315 15316 15317 15318 15319

182

15810 15811 15812 15814 15815 15816 15817 15818 15819

133

15320 15321 15322 15324 15325 15326 15327 15328 15329

183

15820 15821 15822 15824 15825 15826 15827 15828 15829

134

15330 15331 15332 15334 15335 15336 15337 15338 15339

184

15830 15831 15832 15834 15835 15836 15837 15838 15839

135

15340 15341 15342 15344 15345 15346 15347 15348 15349

185

15840 15841 15842 15844 15845 15846 15847 15848 15849

136

15350 15351 15352 15354 15355 15356 15357 15358 15359

186

15850 15851 15852 15854 15855 15856 15857 15858 15859

137

15360 15361 15362 15364 15365 15366 15367 15368 15369

187

15860 15861 15862 15864 15865 15866 15867 15868 15869

138

15370 15371 15372 15374 15375 15376 15377 15378 15379

188

15870 15871 15872 15874 15875 15876 15877 15878 15879

139

15380 15381 15382 15384 15385 15386 15387 15388 15389

189

15880 15881 15882 15884 15885 15886 15887 15888 15889

140

15390 15391 15392 15394 15395 15396 15397 15398 15399

190

15890 15891 15892 15894 15895 15896 15897 15898 15899

141

15400 15401 15402 15404 15405 15406 15407 15408 15409

191

15900 15901 15902 15904 15905 15906 15907 15908 15909

142

15410 15411 15412 15414 15415 15416 15417 15418 15419

192

15910 15911 15912 15914 15915 15916 15917 15918 15919

143

15420 15421 15422 15424 15425 15426 15427 15428 15429

193

15920 15921 15922 15924 15925 15926 15927 15928 15929

144

15430 15431 15432 15434 15435 15436 15437 15438 15439

194

15930 15931 15932 15934 15935 15936 15937 15938 15939

145

15440 15441 15442 15444 15445 15446 15447 15448 15449

195

15940 15941 15942 15944 15945 15946 15947 15948 15949


15950 15951 15952 15954 15955 15956 15957 15958 15959

146

15450 15451 15452 15454 15455 15456 15457 15458 15459

196

147

15460 15461 15462 15464 15465 15466 15467 15468 15469

197

15960 15961 15962 15964 15965 15966 15967 15968 15969

148

15470 15471 15472 15474 15475 15476 15477 15478 15479

198

15970 15971 15972 15974 15975 15976 15977 15978 15979

149

15480 15481 15482 15484 15485 15486 15487 15488 15489

199

15980 15981 15982 15984 15985 15986 15987 15988 15989

150

15490 15491 15492 15494 15495 15496 15497 15498 15499

200

15990 15991 15992 15994 15995 15996 15997 15998 15999

Appendix - 17

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

201

16000 16001 16002 16004 16005 16006 16007 16008 16009

251

16500 16501 16502 16504 16505 16506 16507 16508 16509

202

16010 16011 16012 16014 16015 16016 16017 16018 16019

252

16510 16511 16512 16514 16515 16516 16517 16518 16519

203

16020 16021 16022 16024 16025 16026 16027 16028 16029

253

16520 16521 16522 16524 16525 16526 16527 16528 16529

204

16030 16031 16032 16034 16035 16036 16037 16038 16039

254

16530 16531 16532 16534 16535 16536 16537 16538 16539

205

16040 16041 16042 16044 16045 16046 16047 16048 16049

255

16540 16541 16542 16544 16545 16546 16547 16548 16549

206

16050 16051 16052 16054 16055 16056 16057 16058 16059

256

16550 16551 16552 16554 16555 16556 16557 16558 16559

207

16060 16061 16062 16064 16065 16066 16067 16068 16069

257

16560 16561 16562 16564 16565 16566 16567 16568 16569

208

16070 16071 16072 16074 16075 16076 16077 16078 16079

258

16570 16571 16572 16574 16575 16576 16577 16578 16579

209

16080 16081 16082 16084 16085 16086 16087 16088 16089

259

16580 16581 16582 16584 16585 16586 16587 16588 16589

210

16090 16091 16092 16094 16095 16096 16097 16098 16099

260

16590 16591 16592 16594 16595 16596 16597 16598 16599

211

16100 16101 16102 16104 16105 16106 16107 16108 16109

261

16600 16601 16602 16604 16605 16606 16607 16608 16609

212

16110 16111 16112 16114 16115 16116 16117 16118 16119

262

16610 16611 16612 16614 16615 16616 16617 16618 16619

213

16120 16121 16122 16124 16125 16126 16127 16128 16129

263

16620 16621 16622 16624 16625 16626 16627 16628 16629

214

16130 16131 16132 16134 16135 16136 16137 16138 16139

264

16630 16631 16632 16634 16635 16636 16637 16638 16639

215

16140 16141 16142 16144 16145 16146 16147 16148 16149

265

16640 16641 16642 16644 16645 16646 16647 16648 16649

216

16150 16151 16152 16154 16155 16156 16157 16158 16159

266

16650 16651 16652 16654 16655 16656 16657 16658 16659

217

16160 16161 16162 16164 16165 16166 16167 16168 16169

267

16660 16661 16662 16664 16665 16666 16667 16668 16669

218

16170 16171 16172 16174 16175 16176 16177 16178 16179

268

16670 16671 16672 16674 16675 16676 16677 16678 16679

219

16180 16181 16182 16184 16185 16186 16187 16188 16189

269

16680 16681 16682 16684 16685 16686 16687 16688 16689

220

16190 16191 16192 16194 16195 16196 16197 16198 16199

270

16690 16691 16692 16694 16695 16696 16697 16698 16699

221

16200 16201 16202 16204 16205 16206 16207 16208 16209

271

16700 16701 16702 16704 16705 16706 16707 16708 16709

222

16210 16211 16212 16214 16215 16216 16217 16218 16219

272

16710 16711 16712 16714 16715 16716 16717 16718 16719

223

16220 16221 16222 16224 16225 16226 16227 16228 16229

273

16720 16721 16722 16724 16725 16726 16727 16728 16729

224

16230 16231 16232 16234 16235 16236 16237 16238 16239

274

16730 16731 16732 16734 16735 16736 16737 16738 16739

225

16240 16241 16242 16244 16245 16246 16247 16248 16249

275

16740 16741 16742 16744 16745 16746 16747 16748 16749

226

16250 16251 16252 16254 16255 16256 16257 16258 16259

276

16750 16751 16752 16754 16755 16756 16757 16758 16759

227

16260 16261 16262 16264 16265 16266 16267 16268 16269

277

16760 16761 16762 16764 16765 16766 16767 16768 16769

228

16270 16271 16272 16274 16275 16276 16277 16278 16279

278

16770 16771 16772 16774 16775 16776 16777 16778 16779

229

16280 16281 16282 16284 16285 16286 16287 16288 16289

279

16780 16781 16782 16784 16785 16786 16787 16788 16789

230

16290 16291 16292 16294 16295 16296 16297 16298 16299

280

16790 16791 16792 16794 16795 16796 16797 16798 16799

231

16300 16301 16302 16304 16305 16306 16307 16308 16309

281

16800 16801 16802 16804 16805 16806 16807 16808 16809

232

16310 16311 16312 16314 16315 16316 16317 16318 16319

282

16810 16811 16812 16814 16815 16816 16817 16818 16819

233

16320 16321 16322 16324 16325 16326 16327 16328 16329

283

16820 16821 16822 16824 16825 16826 16827 16828 16829

234

16330 16331 16332 16334 16335 16336 16337 16338 16339

284

16830 16831 16832 16834 16835 16836 16837 16838 16839

235

16340 16341 16342 16344 16345 16346 16347 16348 16349

285

16840 16841 16842 16844 16845 16846 16847 16848 16849

236

16350 16351 16352 16354 16355 16356 16357 16358 16359

286

16850 16851 16852 16854 16855 16856 16857 16858 16859

237

16360 16361 16362 16364 16365 16366 16367 16368 16369

287

16860 16861 16862 16864 16865 16866 16867 16868 16869

238

16370 16371 16372 16374 16375 16376 16377 16378 16379

288

16870 16871 16872 16874 16875 16876 16877 16878 16879

239

16380 16381 16382 16384 16385 16386 16387 16388 16389

289

16880 16881 16882 16884 16885 16886 16887 16888 16889

240

16390 16391 16392 16394 16395 16396 16397 16398 16399

290

16890 16891 16892 16894 16895 16896 16897 16898 16899

241

16400 16401 16402 16404 16405 16406 16407 16408 16409

291

16900 16901 16902 16904 16905 16906 16907 16908 16909

242

16410 16411 16412 16414 16415 16416 16417 16418 16419

292

16910 16911 16912 16914 16915 16916 16917 16918 16919

243

16420 16421 16422 16424 16425 16426 16427 16428 16429

293

16920 16921 16922 16924 16925 16926 16927 16928 16929

244

16430 16431 16432 16434 16435 16436 16437 16438 16439

294

16930 16931 16932 16934 16935 16936 16937 16938 16939

245

16440 16441 16442 16444 16445 16446 16447 16448 16449

295

16940 16941 16942 16944 16945 16946 16947 16948 16949

246

16450 16451 16452 16454 16455 16456 16457 16458 16459

296

16950 16951 16952 16954 16955 16956 16957 16958 16959

247

16460 16461 16462 16464 16465 16466 16467 16468 16469

297

16960 16961 16962 16964 16965 16966 16967 16968 16969

248

16470 16471 16472 16474 16475 16476 16477 16478 16479

298

16970 16971 16972 16974 16975 16976 16977 16978 16979

249

16480 16481 16482 16484 16485 16486 16487 16488 16489

299

16980 16981 16982 16984 16985 16986 16987 16988 16989

250

16490 16491 16492 16494 16495 16496 16497 16498 16499

300

16990 16991 16992 16994 16995 16996 16997 16998 16999

Appendix - 18

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

301

17000 17001 17002 17004 17005 17006 17007 17008 17009

351

17500 17501 17502 17504 17505 17506 17507 17508 17509

302

17010 17011 17012 17014 17015 17016 17017 17018 17019

352

17510 17511 17512 17514 17515 17516 17517 17518 17519

303

17020 17021 17022 17024 17025 17026 17027 17028 17029

353

17520 17521 17522 17524 17525 17526 17527 17528 17529

304

17030 17031 17032 17034 17035 17036 17037 17038 17039

354

17530 17531 17532 17534 17535 17536 17537 17538 17539

305

17040 17041 17042 17044 17045 17046 17047 17048 17049

355

17540 17541 17542 17544 17545 17546 17547 17548 17549

306

17050 17051 17052 17054 17055 17056 17057 17058 17059

356

17550 17551 17552 17554 17555 17556 17557 17558 17559

307

17060 17061 17062 17064 17065 17066 17067 17068 17069

357

17560 17561 17562 17564 17565 17566 17567 17568 17569

308

17070 17071 17072 17074 17075 17076 17077 17078 17079

358

17570 17571 17572 17574 17575 17576 17577 17578 17579

309

17080 17081 17082 17084 17085 17086 17087 17088 17089

359

17580 17581 17582 17584 17585 17586 17587 17588 17589

310

17090 17091 17092 17094 17095 17096 17097 17098 17099

360

17590 17591 17592 17594 17595 17596 17597 17598 17599

311

17100 17101 17102 17104 17105 17106 17107 17108 17109

361

17600 17601 17602 17604 17605 17606 17607 17608 17609

312

17110 17111 17112 17114 17115 17116 17117 17118 17119

362

17610 17611 17612 17614 17615 17616 17617 17618 17619

313

17120 17121 17122 17124 17125 17126 17127 17128 17129

363

17620 17621 17622 17624 17625 17626 17627 17628 17629

314

17130 17131 17132 17134 17135 17136 17137 17138 17139

364

17630 17631 17632 17634 17635 17636 17637 17638 17639

315

17140 17141 17142 17144 17145 17146 17147 17148 17149

365

17640 17641 17642 17644 17645 17646 17647 17648 17649

316

17150 17151 17152 17154 17155 17156 17157 17158 17159

366

17650 17651 17652 17654 17655 17656 17657 17658 17659

317

17160 17161 17162 17164 17165 17166 17167 17168 17169

367

17660 17661 17662 17664 17665 17666 17667 17668 17669

318

17170 17171 17172 17174 17175 17176 17177 17178 17179

368

17670 17671 17672 17674 17675 17676 17677 17678 17679

319

17180 17181 17182 17184 17185 17186 17187 17188 17189

369

17680 17681 17682 17684 17685 17686 17687 17688 17689

320

17190 17191 17192 17194 17195 17196 17197 17198 17199

370

17690 17691 17692 17694 17695 17696 17697 17698 17699

321

17200 17201 17202 17204 17205 17206 17207 17208 17209

371

17700 17701 17702 17704 17705 17706 17707 17708 17709

322

17210 17211 17212 17214 17215 17216 17217 17218 17219

372

17710 17711 17712 17714 17715 17716 17717 17718 17719

323

17220 17221 17222 17224 17225 17226 17227 17228 17229

373

17720 17721 17722 17724 17725 17726 17727 17728 17729

324

17230 17231 17232 17234 17235 17236 17237 17238 17239

374

17730 17731 17732 17734 17735 17736 17737 17738 17739

325

17240 17241 17242 17244 17245 17246 17247 17248 17249

375

17740 17741 17742 17744 17745 17746 17747 17748 17749

326

17250 17251 17252 17254 17255 17256 17257 17258 17259

376

17750 17751 17752 17754 17755 17756 17757 17758 17759

327

17260 17261 17262 17264 17265 17266 17267 17268 17269

377

17760 17761 17762 17764 17765 17766 17767 17768 17769

328

17270 17271 17272 17274 17275 17276 17277 17278 17279

378

17770 17771 17772 17774 17775 17776 17777 17778 17779

329

17280 17281 17282 17284 17285 17286 17287 17288 17289

379

17780 17781 17782 17784 17785 17786 17787 17788 17789

330

17290 17291 17292 17294 17295 17296 17297 17298 17299

380

17790 17791 17792 17794 17795 17796 17797 17798 17799

331

17300 17301 17302 17304 17305 17306 17307 17308 17309

381

17800 17801 17802 17804 17805 17806 17807 17808 17809

332

17310 17311 17312 17314 17315 17316 17317 17318 17319

382

17810 17811 17812 17814 17815 17816 17817 17818 17819

333

17320 17321 17322 17324 17325 17326 17327 17328 17329

383

17820 17821 17822 17824 17825 17826 17827 17828 17829

334

17330 17331 17332 17334 17335 17336 17337 17338 17339

384

17830 17831 17832 17834 17835 17836 17837 17838 17839

335

17340 17341 17342 17344 17345 17346 17347 17348 17349

385

17840 17841 17842 17844 17845 17846 17847 17848 17849

336

17350 17351 17352 17354 17355 17356 17357 17358 17359

386

17850 17851 17852 17854 17855 17856 17857 17858 17859

337

17360 17361 17362 17364 17365 17366 17367 17368 17369

387

17860 17861 17862 17864 17865 17866 17867 17868 17869

338

17370 17371 17372 17374 17375 17376 17377 17378 17379

388

17870 17871 17872 17874 17875 17876 17877 17878 17879

339

17380 17381 17382 17384 17385 17386 17387 17388 17389

389

17880 17881 17882 17884 17885 17886 17887 17888 17889

340

17390 17391 17392 17394 17395 17396 17397 17398 17399

390

17890 17891 17892 17894 17895 17896 17897 17898 17899

341

17400 17401 17402 17404 17405 17406 17407 17408 17409

391

17900 17901 17902 17904 17905 17906 17907 17908 17909

342

17410 17411 17412 17414 17415 17416 17417 17418 17419

392

17910 17911 17912 17914 17915 17916 17917 17918 17919

343

17420 17421 17422 17424 17425 17426 17427 17428 17429

393

17920 17921 17922 17924 17925 17926 17927 17928 17929

344

17430 17431 17432 17434 17435 17436 17437 17438 17439

394

17930 17931 17932 17934 17935 17936 17937 17938 17939

345

17440 17441 17442 17444 17445 17446 17447 17448 17449

395

17940 17941 17942 17944 17945 17946 17947 17948 17949


17950 17951 17952 17954 17955 17956 17957 17958 17959

346

17450 17451 17452 17454 17455 17456 17457 17458 17459

396

347

17460 17461 17462 17464 17465 17466 17467 17468 17469

397

17960 17961 17962 17964 17965 17966 17967 17968 17969

348

17470 17471 17472 17474 17475 17476 17477 17478 17479

398

17970 17971 17972 17974 17975 17976 17977 17978 17979

349

17480 17481 17482 17484 17485 17486 17487 17488 17489

399

17980 17981 17982 17984 17985 17986 17987 17988 17989

350

17490 17491 17492 17494 17495 17496 17497 17498 17499

400

17990 17991 17992 17994 17995 17996 17997 17998 17999

Appendix - 19

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

401

18000 18001 18002 18004 18005 18006 18007 18008 18009

451

18500 18501 18502 18504 18505 18506 18507 18508 18509

402

18010 18011 18012 18014 18015 18016 18017 18018 18019

452

18510 18511 18512 18514 18515 18516 18517 18518 18519

403

18020 18021 18022 18024 18025 18026 18027 18028 18029

453

18520 18521 18522 18524 18525 18526 18527 18528 18529

404

18030 18031 18032 18034 18035 18036 18037 18038 18039

454

18530 18531 18532 18534 18535 18536 18537 18538 18539

405

18040 18041 18042 18044 18045 18046 18047 18048 18049

455

18540 18541 18542 18544 18545 18546 18547 18548 18549


18550 18551 18552 18554 18555 18556 18557 18558 18559

406

18050 18051 18052 18054 18055 18056 18057 18058 18059

456

407

18060 18061 18062 18064 18065 18066 18067 18068 18069

457

18560 18561 18562 18564 18565 18566 18567 18568 18569

408

18070 18071 18072 18074 18075 18076 18077 18078 18079

458

18570 18571 18572 18574 18575 18576 18577 18578 18579

409

18080 18081 18082 18084 18085 18086 18087 18088 18089

459

18580 18581 18582 18584 18585 18586 18587 18588 18589

410

18090 18091 18092 18094 18095 18096 18097 18098 18099

460

18590 18591 18592 18594 18595 18596 18597 18598 18599

411

18100 18101 18102 18104 18105 18106 18107 18108 18109

461

18600 18601 18602 18604 18605 18606 18607 18608 18609

412

18110 18111 18112 18114 18115 18116 18117 18118 18119

462

18610 18611 18612 18614 18615 18616 18617 18618 18619

413

18120 18121 18122 18124 18125 18126 18127 18128 18129

463

18620 18621 18622 18624 18625 18626 18627 18628 18629

414

18130 18131 18132 18134 18135 18136 18137 18138 18139

464

18630 18631 18632 18634 18635 18636 18637 18638 18639

415

18140 18141 18142 18144 18145 18146 18147 18148 18149

465

18640 18641 18642 18644 18645 18646 18647 18648 18649

416

18150 18151 18152 18154 18155 18156 18157 18158 18159

466

18650 18651 18652 18654 18655 18656 18657 18658 18659

417

18160 18161 18162 18164 18165 18166 18167 18168 18169

467

18660 18661 18662 18664 18665 18666 18667 18668 18669

418

18170 18171 18172 18174 18175 18176 18177 18178 18179

468

18670 18671 18672 18674 18675 18676 18677 18678 18679

419

18180 18181 18182 18184 18185 18186 18187 18188 18189

469

18680 18681 18682 18684 18685 18686 18687 18688 18689

420

18190 18191 18192 18194 18195 18196 18197 18198 18199

470

18690 18691 18692 18694 18695 18696 18697 18698 18699

421

18200 18201 18202 18204 18205 18206 18207 18208 18209

471

18700 18701 18702 18704 18705 18706 18707 18708 18709

422

18210 18211 18212 18214 18215 18216 18217 18218 18219

472

18710 18711 18712 18714 18715 18716 18717 18718 18719

423

18220 18221 18222 18224 18225 18226 18227 18228 18229

473

18720 18721 18722 18724 18725 18726 18727 18728 18729

424

18230 18231 18232 18234 18235 18236 18237 18238 18239

474

18730 18731 18732 18734 18735 18736 18737 18738 18739

425

18240 18241 18242 18244 18245 18246 18247 18248 18249

475

18740 18741 18742 18744 18745 18746 18747 18748 18749


18750 18751 18752 18754 18755 18756 18757 18758 18759

426

18250 18251 18252 18254 18255 18256 18257 18258 18259

476

427

18260 18261 18262 18264 18265 18266 18267 18268 18269

477

18760 18761 18762 18764 18765 18766 18767 18768 18769

428

18270 18271 18272 18274 18275 18276 18277 18278 18279

478

18770 18771 18772 18774 18775 18776 18777 18778 18779

429

18280 18281 18282 18284 18285 18286 18287 18288 18289

479

18780 18781 18782 18784 18785 18786 18787 18788 18789

430

18290 18291 18292 18294 18295 18296 18297 18298 18299

480

18790 18791 18792 18794 18795 18796 18797 18798 18799

431

18300 18301 18302 18304 18305 18306 18307 18308 18309

481

18800 18801 18802 18804 18805 18806 18807 18808 18809

432

18310 18311 18312 18314 18315 18316 18317 18318 18319

482

18810 18811 18812 18814 18815 18816 18817 18818 18819

433

18320 18321 18322 18324 18325 18326 18327 18328 18329

483

18820 18821 18822 18824 18825 18826 18827 18828 18829

434

18330 18331 18332 18334 18335 18336 18337 18338 18339

484

18830 18831 18832 18834 18835 18836 18837 18838 18839

435

18340 18341 18342 18344 18345 18346 18347 18348 18349

485

18840 18841 18842 18844 18845 18846 18847 18848 18849

436

18350 18351 18352 18354 18355 18356 18357 18358 18359

486

18850 18851 18852 18854 18855 18856 18857 18858 18859

437

18360 18361 18362 18364 18365 18366 18367 18368 18369

487

18860 18861 18862 18864 18865 18866 18867 18868 18869

438

18370 18371 18372 18374 18375 18376 18377 18378 18379

488

18870 18871 18872 18874 18875 18876 18877 18878 18879

439

18380 18381 18382 18384 18385 18386 18387 18388 18389

489

18880 18881 18882 18884 18885 18886 18887 18888 18889

440

18390 18391 18392 18394 18395 18396 18397 18398 18399

490

18890 18891 18892 18894 18895 18896 18897 18898 18899

441

18400 18401 18402 18404 18405 18406 18407 18408 18409

491

18900 18901 18902 18904 18905 18906 18907 18908 18909

442

18410 18411 18412 18414 18415 18416 18417 18418 18419

492

18910 18911 18912 18914 18915 18916 18917 18918 18919

443

18420 18421 18422 18424 18425 18426 18427 18428 18429

493

18920 18921 18922 18924 18925 18926 18927 18928 18929

444

18430 18431 18432 18434 18435 18436 18437 18438 18439

494

18930 18931 18932 18934 18935 18936 18937 18938 18939

445

18440 18441 18442 18444 18445 18446 18447 18448 18449

495

18940 18941 18942 18944 18945 18946 18947 18948 18949

446

18450 18451 18452 18454 18455 18456 18457 18458 18459

496

18950 18951 18952 18954 18955 18956 18957 18958 18959

447

18460 18461 18462 18464 18465 18466 18467 18468 18469

497

18960 18961 18962 18964 18965 18966 18967 18968 18969

448

18470 18471 18472 18474 18475 18476 18477 18478 18479

498

18970 18971 18972 18974 18975 18976 18977 18978 18979

449

18480 18481 18482 18484 18485 18486 18487 18488 18489

499

18980 18981 18982 18984 18985 18986 18987 18988 18989

450

18490 18491 18492 18494 18495 18496 18497 18498 18499

500

18990 18991 18992 18994 18995 18996 18997 18998 18999

Appendix - 20

APPENDICES

MELSEC-Q
(3) For axis 3

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

501

19000 19001 19002 19004 19005 19006 19007 19008 19009

551

19500 19501 19502 19504 19505 19506 19507 19508 19509

502

19010 19011 19012 19014 19015 19016 19017 19018 19019

552

19510 19511 19512 19514 19515 19516 19517 19518 19519

503

19020 19021 19022 19024 19025 19026 19027 19028 19029

553

19520 19521 19522 19524 19525 19526 19527 19528 19529

504

19030 19031 19032 19034 19035 19036 19037 19038 19039

554

19530 19531 19532 19534 19535 19536 19537 19538 19539

505

19040 19041 19042 19044 19045 19046 19047 19048 19049

555

19540 19541 19542 19544 19545 19546 19547 19548 19549


19550 19551 19552 19554 19555 19556 19557 19558 19559

506

19050 19051 19052 19054 19055 19056 19057 19058 19059

556

507

19060 19061 19062 19064 19065 19066 19067 19068 19069

557

19560 19561 19562 19564 19565 19566 19567 19568 19569

508

19070 19071 19072 19074 19075 19076 19077 19078 19079

558

19570 19571 19572 19574 19575 19576 19577 19578 19579

509

19080 19081 19082 19084 19085 19086 19087 19088 19089

559

19580 19581 19582 19584 19585 19586 19587 19588 19589

510

19090 19091 19092 19094 19095 19096 19097 19098 19099

560

19590 19591 19592 19594 19595 19596 19597 19598 19599

511

19100 19101 19102 19104 19105 19106 19107 19108 19109

561

19600 19601 19602 19604 19605 19606 19607 19608 19609

512

19110 19111 19112 19114 19115 19116 19117 19118 19119

562

19610 19611 19612 19614 19615 19616 19617 19618 19619

513

19120 19121 19122 19124 19125 19126 19127 19128 19129

563

19620 19621 19622 19624 19625 19626 19627 19628 19629

514

19130 19131 19132 19134 19135 19136 19137 19138 19139

564

19630 19631 19632 19634 19635 19636 19637 19638 19639

515

19140 19141 19142 19144 19145 19146 19147 19148 19149

565

19640 19641 19642 19644 19645 19646 19647 19648 19649

516

19150 19151 19152 19154 19155 19156 19157 19158 19159

566

19650 19651 19652 19654 19655 19656 19657 19658 19659

517

19160 19161 19162 19164 19165 19166 19167 19168 19169

567

19660 19661 19662 19664 19665 19666 19667 19668 19669

518

19170 19171 19172 19174 19175 19176 19177 19178 19179

568

19670 19671 19672 19674 19675 19676 19677 19678 19679

519

19180 19181 19182 19184 19185 19186 19187 19188 19189

569

19680 19681 19682 19684 19685 19686 19687 19688 19689

520

19190 19191 19192 19194 19195 19196 19197 19198 19199

570

19690 19691 19692 19694 19695 19696 19697 19698 19699

521

19200 19201 19202 19204 19205 19206 19207 19208 19209

571

19700 19701 19702 19704 19705 19706 19707 19708 19709

522

19210 19211 19212 19214 19215 19216 19217 19218 19219

572

19710 19711 19712 19714 19715 19716 19717 19718 19719

523

19220 19221 19222 19224 19225 19226 19227 19228 19229

573

19720 19721 19722 19724 19725 19726 19727 19728 19729

524

19230 19231 19232 19234 19235 19236 19237 19238 19239

574

19730 19731 19732 19734 19735 19736 19737 19738 19739

525

19240 19241 19242 19244 19245 19246 19247 19248 19249

575

19740 19741 19742 19744 19745 19746 19747 19748 19749


19750 19751 19752 19754 19755 19756 19757 19758 19759

526

19250 19251 19252 19254 19255 19256 19257 19258 19259

576

527

19260 19261 19262 19264 19265 19266 19267 19268 19269

577

19760 19761 19762 19764 19765 19766 19767 19768 19769

528

19270 19271 19272 19274 19275 19276 19277 19278 19279

578

19770 19771 19772 19774 19775 19776 19777 19778 19779

529

19280 19281 19282 19284 19285 19286 19287 19288 19289

579

19780 19781 19782 19784 19785 19786 19787 19788 19789

530

19290 19291 19292 19294 19295 19296 19297 19298 19299

580

19790 19791 19792 19794 19795 19796 19797 19798 19799

531

19300 19301 19302 19304 19305 19306 19307 19308 19309

581

19800 19801 19802 19804 19805 19806 19807 19808 19809

532

19310 19311 19312 19314 19315 19316 19317 19318 19319

582

19810 19811 19812 19814 19815 19816 19817 19818 19819

533

19320 19321 19322 19324 19325 19326 19327 19328 19329

583

19820 19821 19822 19824 19825 19826 19827 19828 19829

534

19330 19331 19332 19334 19335 19336 19337 19338 19339

584

19830 19831 19832 19834 19835 19836 19837 19838 19839

535

19340 19341 19342 19344 19345 19346 19347 19348 19349

585

19840 19841 19842 19844 19845 19846 19847 19848 19849

536

19350 19351 19352 19354 19355 19356 19357 19358 19359

586

19850 19851 19852 19854 19855 19856 19857 19858 19859

537

19360 19361 19362 19364 19365 19366 19367 19368 19369

587

19860 19861 19862 19864 19865 19866 19867 19868 19869

538

19370 19371 19372 19374 19375 19376 19377 19378 19379

588

19870 19871 19872 19874 19875 19876 19877 19878 19879

539

19380 19381 19382 19384 19385 19386 19387 19388 19389

589

19880 19881 19882 19884 19885 19886 19887 19888 19889

540

19390 19391 19392 19394 19395 19396 19397 19398 19399

590

19890 19891 19892 19894 19895 19896 19897 19898 19899

541

19400 19401 19402 19404 19405 19406 19407 19408 19409

591

19900 19901 19902 19904 19905 19906 19907 19908 19909

542

19410 19411 19412 19414 19415 19416 19417 19418 19419

592

19910 19911 19912 19914 19915 19916 19917 19918 19919

543

19420 19421 19422 19424 19425 19426 19427 19428 19429

593

19920 19921 19922 19924 19925 19926 19927 19928 19929

544

19430 19431 19432 19434 19435 19436 19437 19438 19439

594

19930 19931 19932 19934 19935 19936 19937 19938 19939

545

19440 19441 19442 19444 19445 19446 19447 19448 19449

595

19940 19941 19942 19944 19945 19946 19947 19948 19949

546

19450 19451 19452 19454 19455 19456 19457 19458 19459

596

19950 19951 19952 19954 19955 19956 19957 19958 19959

547

19460 19461 19462 19464 19465 19466 19467 19468 19469

597

19960 19961 19962 19964 19965 19966 19967 19968 19969

548

19470 19471 19472 19474 19475 19476 19477 19478 19479

598

19970 19971 19972 19974 19975 19976 19977 19978 19979

549

19480 19481 19482 19484 19485 19486 19487 19488 19489

599

19980 19981 19982 19984 19985 19986 19987 19988 19989

550

19490 19491 19492 19494 19495 19496 19497 19498 19499

600

19990 19991 19992 19994 19995 19996 19997 19998 19999

Appendix - 21

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

20000 20001 20002 20004 20005 20006 20007 20008 20009

51

20500 20501 20502 20504 20505 20506 20507 20508 20509

20010 20011 20012 20014 20015 20016 20017 20018 20019

52

20510 20511 20512 20514 20515 20516 20517 20518 20519

20020 20021 20022 20024 20025 20026 20027 20028 20029

53

20520 20521 20522 20524 20525 20526 20527 20528 20529

20030 20031 20032 20034 20035 20036 20037 20038 20039

54

20530 20531 20532 20534 20535 20536 20537 20538 20539

20040 20041 20042 20044 20045 20046 20047 20048 20049

55

20540 20541 20542 20544 20545 20546 20547 20548 20549

20050 20051 20052 20054 20055 20056 20057 20058 20059

56

20550 20551 20552 20554 20555 20556 20557 20558 20559

20060 20061 20062 20064 20065 20066 20067 20068 20069

57

20560 20561 20562 20564 20565 20566 20567 20568 20569

20070 20071 20072 20074 20075 20076 20077 20078 20079

58

20570 20571 20572 20574 20575 20576 20577 20578 20579

20080 20081 20082 20084 20085 20086 20087 20088 20089

59

20580 20581 20582 20584 20585 20586 20587 20588 20589

10

20090 20091 20092 20094 20095 20096 20097 20098 20099

60

20590 20591 20592 20594 20595 20596 20597 20598 20599

11

20100 20101 20102 20104 20105 20106 20107 20108 20109

61

20600 20601 20602 20604 20605 20606 20607 20608 20609

12

20110 20111 20112 20114 20115 20116 20117 20118 20119

62

20610 20611 20612 20614 20615 20616 20617 20618 20619

13

20120 20121 20122 20124 20125 20126 20127 20128 20129

63

20620 20621 20622 20624 20625 20626 20627 20628 20629

14

20140 20131 20132 20134 20135 20136 20137 20138 20139

64

20630 20631 20632 20634 20635 20636 20637 20638 20639

15

20140 20141 20142 20144 20145 20146 20147 20148 20149

65

20640 20641 20642 20644 20645 20646 20647 20648 20649

16

20150 20151 20152 20154 20155 20156 20157 20158 20159

66

20650 20651 20652 20654 20655 20656 20657 20658 20659

17

20160 20161 20162 20164 20165 20166 20167 20168 20169

67

20660 20661 20662 20664 20665 20666 20667 20668 20669

18

20170 20171 20172 20174 20175 20176 20177 20178 20179

68

20670 20671 20672 20674 20675 20676 20677 20678 20679

19

20180 20181 20182 20184 20185 20186 20187 20188 20189

69

20680 20681 20682 20684 20685 20686 20687 20688 20689

20

20190 20191 20192 20194 20195 20196 20197 20198 20199

70

20690 20691 20692 20694 20695 20696 20697 20698 20699

21

20200 20201 20202 20204 20205 20206 20207 20208 20209

71

20700 20701 20702 20704 20705 20706 20707 20708 20709

22

20210 20211 20212 20214 20215 20216 20217 20218 20219

72

20710 20711 20712 20714 20715 20716 20717 20718 20719

23

20220 20221 20222 20224 20225 20226 20227 20228 20229

73

20720 20721 20722 20724 20725 20726 20727 20728 20729

24

20230 20231 20232 20234 20235 20236 20237 20238 20239

74

20730 20731 20732 20734 20735 20736 20737 20738 20739

25

20240 20241 20242 20244 20245 20246 20247 20248 20249

75

20740 20741 20742 20744 20745 20746 20747 20748 20749


20750 20751 20752 20754 20755 20756 20757 20758 20759

26

20250 20251 20252 20254 20255 20256 20257 20258 20259

76

27

20260 20261 20262 20264 20265 20266 20267 20268 20269

77

20760 20761 20762 20764 20765 20766 20767 20768 20769

28

20270 20271 20272 20274 20275 20276 20277 20278 20279

78

20770 20771 20772 20774 20775 20776 20777 20778 20779

29

20280 20281 20282 20284 20285 20286 20287 20288 20289

79

20780 20781 20782 20784 20785 20786 20787 20788 20789

30

20290 20291 20292 20294 20295 20296 20297 20298 20299

80

20790 20791 20792 20794 20795 20796 20797 20798 20799

31

20300 20301 20302 20304 20305 20306 20307 20308 20309

81

20800 20801 20802 20804 20805 20806 20807 20808 20809

32

20310 20311 20312 20314 20315 20316 20317 20318 20319

82

20810 20811 20812 20814 20815 20816 20817 20818 20819

33

20320 20321 20322 20324 20325 20326 20327 20328 20329

83

20820 20821 20822 20824 20825 20826 20827 20828 20829

34

20330 20331 20332 20334 20335 20336 20337 20338 20339

84

20830 20831 20832 20834 20835 20836 20837 20838 20839

35

20340 20341 20342 20344 20345 20346 20347 20348 20349

85

20840 20841 20842 20844 20845 20846 20847 20848 20849

36

20350 20351 20352 20354 20355 20356 20357 20358 20359

86

20850 20851 20852 20854 20855 20856 20857 20858 20859

37

20360 20361 20362 20364 20365 20366 20367 20368 20369

87

20860 20861 20862 20864 20865 20866 20867 20868 20869

38

20370 20371 20372 20374 20375 20376 20377 20378 20379

88

20870 20871 20872 20874 20875 20876 20877 20878 20879

39

20380 20381 20382 20384 20385 20386 20387 20388 20389

89

20880 20881 20882 20884 20885 20886 20887 20888 20889

40

20390 20391 20392 20394 20395 20396 20397 20398 20399

90

20890 20891 20892 20894 20895 20896 20897 20898 20899

41

20400 20401 20402 20404 20405 20406 20407 20408 20409

91

20900 20901 20902 20904 20905 20906 20907 20908 20909

42

20410 20411 20412 20414 20415 20416 20417 20418 20419

92

20910 20911 20912 20914 20915 20916 20917 20918 20919

43

20420 20421 20422 20424 20425 20426 20427 20428 20429

93

20920 20921 20922 20924 20925 20926 20927 20928 20929

44

20430 20431 20432 20434 20435 20436 20437 20438 20439

94

20930 20931 20932 20934 20935 20936 20937 20938 20939

45

20440 20441 20442 20444 20445 20446 20447 20448 20449

95

20940 20941 20942 20944 20945 20946 20947 20948 20949

46

20450 20451 20452 20454 20455 20456 20457 20458 20459

96

20950 20951 20952 20954 20955 20956 20957 20958 20959

47

20460 20461 20462 20464 20465 20466 20467 20468 20469

97

20960 20961 20962 20964 20965 20966 20967 20968 20969

48

20470 20471 20472 20474 20475 20476 20477 20478 20479

98

20970 20971 20972 20974 20975 20976 20977 20978 20979

49

20480 20481 20482 20484 20485 20486 20487 20488 20489

99

20980 20981 20982 20984 20985 20986 20987 20988 20989

50

20490 20491 20492 20494 20495 20496 20497 20498 20499

100

20990 20991 20992 20994 20995 20996 20997 20998 20999

Appendix - 22

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

101

21000 21001 21002 21004 21005 21006 21007 21008 21009

151

21500 21501 21502 21504 21505 21506 21507 21508 21509

102

21010 21011 21012 21014 21015 21016 21017 21018 21019

152

21510 21511 21512 21514 21515 21516 21517 21518 21519

103

21020 21021 21022 21024 21025 21026 21027 21028 21029

153

21520 21521 21522 21524 21525 21526 21527 21528 21529

104

21030 21031 21032 21034 21035 21036 21037 21038 21039

154

21530 21531 21532 21534 21535 21536 21537 21538 21539

105

21040 21041 21042 21044 21045 21046 21047 21048 21049

155

21540 21541 21542 21544 21545 21546 21547 21548 21549

106

21050 21051 21052 21054 21055 21056 21057 21058 21059

156

21550 21551 21552 21554 21555 21556 21557 21558 21559

107

21060 21061 21062 21064 21065 21066 21067 21068 21069

157

21560 21561 21562 21564 21565 21566 21567 21568 21569

108

21070 21071 21072 21074 21075 21076 21077 21078 21079

158

21570 21571 21572 21574 21575 21576 21577 21578 21579

109

21080 21081 21082 21084 21085 21086 21087 21088 21089

159

21580 21581 21582 21584 21585 21586 21587 21588 21589

110

21090 21091 21092 21094 21095 21096 21097 21098 21099

160

21590 21591 21592 21594 21595 21596 21597 21598 21599

111

21100 21101 21102 21104 21105 21106 21107 21108 21109

161

21600 21601 21602 21604 21605 21606 21607 21608 21609

112

21110 21111 21112 21114 21115 21116 21117 21118 21119

162

21610 21611 21612 21614 21615 21616 21617 21618 21619

113

21120 21121 21122 21124 21125 21126 21127 21128 21129

163

21620 21621 21622 21624 21625 21626 21627 21628 21629

114

21130 21131 21132 21134 21135 21136 21137 21138 21139

164

21630 21631 21632 21634 21635 21636 21637 21638 21639

115

21140 21141 21142 21144 21145 21146 21147 21148 21149

165

21640 21641 21642 21644 21645 21646 21647 21648 21649

116

21150 21151 21152 21154 21155 21156 21157 21158 21159

166

21650 21651 21652 21654 21655 21656 21657 21658 21659

117

21160 21161 21162 21164 21165 21166 21167 21168 21169

167

21660 21661 21662 21664 21665 21666 21667 21668 21669

118

21170 21171 21172 21174 21175 21176 21177 21178 21179

168

21670 21671 21672 21674 21675 21676 21677 21678 21679

119

21180 21181 21182 21184 21185 21186 21187 21188 21189

169

21680 21681 21682 21684 21685 21686 21687 21688 21689

120

21190 21191 21192 21194 21195 21196 21197 21198 21199

170

21690 21691 21692 21694 21695 21696 21697 21698 21699

121

21200 21201 21202 21204 21205 21206 21207 21208 21209

171

21700 21701 21702 21704 21705 21706 21707 21708 21709

122

21210 21211 21212 21214 21215 21216 21217 21218 21219

172

21710 21711 21712 21714 21715 21716 21717 21718 21719

123

21220 21221 21222 21224 21225 21226 21227 21228 21229

173

21720 21721 21722 21724 21725 21726 21727 21728 21729

124

21230 21231 21232 21234 21235 21236 21237 21238 21239

174

21730 21731 21732 21734 21735 21736 21737 21738 21739

125

21240 21241 21242 21244 21245 21246 21247 21248 21249

175

21740 21741 21742 21744 21745 21746 21747 21748 21749

126

21250 21251 21252 21254 21255 21256 21257 21258 21259

176

21750 21751 21752 21754 21755 21756 21757 21758 21759

127

21260 21261 21262 21264 21265 21266 21267 21268 21269

177

21760 21761 21762 21764 21765 21766 21767 21768 21769

128

21270 21271 21272 21274 21275 21276 21277 21278 21279

178

21770 21771 21772 21774 21775 21776 21777 21778 21779

129

21280 21281 21282 21284 21285 21286 21287 21288 21289

179

21780 21781 21782 21784 21785 21786 21787 21788 21789

130

21290 21291 21292 21294 21295 21296 21297 21298 21299

180

21790 21791 21792 21794 21795 21796 21797 21798 21799

131

21300 21301 21302 21304 21305 21306 21307 21308 21309

181

21800 21801 21802 21804 21805 21806 21807 21808 21809

132

21310 21311 21312 21314 21315 21316 21317 21318 21319

182

21810 21811 21812 21814 21815 21816 21817 21818 21819

133

21320 21321 21322 21324 21325 21326 21327 21328 21329

183

21820 21821 21822 21824 21825 21826 21827 21828 21829

134

21330 21331 21332 21334 21335 21336 21337 21338 21339

184

21830 21831 21832 21834 21835 21836 21837 21838 21839

135

21340 21341 21342 21344 21345 21346 21347 21348 21349

185

21840 21841 21842 21844 21845 21846 21847 21848 21849

136

21350 21351 21352 21354 21355 21356 21357 21358 21359

186

21850 21851 21852 21854 21855 21856 21857 21858 21859

137

21360 21361 21362 21364 21365 21366 21367 21368 21369

187

21860 21861 21862 21864 21865 21866 21867 21868 21869

138

21370 21371 21372 21374 21375 21376 21377 21378 21379

188

21870 21871 21872 21874 21875 21876 21877 21878 21879

139

21380 21381 21382 21384 21385 21386 21387 21388 21389

189

21880 21881 21882 21884 21885 21886 21887 21888 21889

140

21390 21391 21392 21394 21395 21396 21397 21398 21399

190

21890 21891 21892 21894 21895 21896 21897 21898 21899

141

21400 21401 21402 21404 21405 21406 21407 21408 21409

191

21900 21901 21902 21904 21905 21906 21907 21908 21909

142

21410 21411 21412 21414 21415 21416 21417 21418 21419

192

21910 21911 21912 21914 21915 21916 21917 21918 21919

143

21420 21421 21422 21424 21425 21426 21427 21428 21429

193

21920 21921 21922 21924 21925 21926 21927 21928 21929

144

21430 21431 21432 21434 21435 21436 21437 21438 21439

194

21930 21931 21932 21934 21935 21936 21937 21938 21939

145

21440 21441 21442 21444 21445 21446 21447 21448 21449

195

21940 21941 21942 21944 21945 21946 21947 21948 21949

146

21450 21451 21452 21454 21455 21456 21457 21458 21459

196

21950 21951 21952 21954 21955 21956 21957 21958 21959

147

21460 21461 21462 21464 21465 21466 21467 21468 21469

197

21960 21961 21962 21964 21965 21966 21967 21968 21969

148

21470 21471 21472 21474 21475 21476 21477 21478 21479

198

21970 21971 21972 21974 21975 21976 21977 21978 21979

149

21480 21481 21482 21484 21485 21486 21487 21488 21489

199

21980 21981 21982 21984 21985 21986 21987 21988 21989

150

21490 21491 21492 21494 21495 21496 21497 21498 21499

200

21990 21991 21992 21994 21995 21996 21997 21998 21999

Appendix - 23

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

201

22000 22001 22002 22004 22005 22006 22007 22008 22009

251

22500 22501 22502 22504 22505 22506 22507 22508 22509

202

22010 22011 22012 22014 22015 22016 22017 22018 22019

252

22510 22511 22512 22514 22515 22516 22517 22518 22519

203

22020 22021 22022 22024 22025 22026 22027 22028 22029

253

22520 22521 22522 22524 22525 22526 22527 22528 22529

204

22030 22031 22032 22034 22035 22036 22037 22038 22039

254

22530 22531 22532 22534 22535 22536 22537 22538 22539

205

22040 22041 22042 22044 22045 22046 22047 22048 22049

255

22540 22541 22542 22544 22545 22546 22547 22548 22549

206

22050 22051 22052 22054 22055 22056 22057 22058 22059

256

22550 22551 22552 22554 22555 22556 22557 22558 22559

207

22060 22061 22062 22064 22065 22066 22067 22068 22069

257

22560 22561 22562 22564 22565 22566 22567 22568 22569

208

22070 22071 22072 22074 22075 22076 22077 22078 22079

258

22570 22571 22572 22574 22575 22576 22577 22578 22579

209

22080 22081 22082 22084 22085 22086 22087 22088 22089

259

22580 22581 22582 22584 22585 22586 22587 22588 22589

210

22090 22091 22092 22094 22095 22096 22097 22098 22099

260

22590 22591 22592 22594 22595 22596 22597 22598 22599

211

22100 22101 22102 22104 22105 22106 22107 22108 22109

261

22600 22601 22602 22604 22605 22606 22607 22608 22609

212

22110 22111 22112 22114 22115 22116 22117 22118 22119

262

22610 22611 22612 22614 22615 22616 22617 22618 22619

213

22120 22121 22122 22124 22125 22126 22127 22128 22129

263

22620 22621 22622 22624 22625 22626 22627 22628 22629

214

22130 22131 22132 22134 22135 22136 22137 22138 22139

264

22630 22631 22632 22634 22635 22636 22637 22638 22639

215

22140 22141 22142 22144 22145 22146 22147 22148 22149

265

22640 22641 22642 22644 22645 22646 22647 22648 22649

216

22150 22151 22152 22154 22155 22156 22157 22158 22159

266

22650 22651 22652 22654 22655 22656 22657 22658 22659

217

22160 22161 22162 22164 22165 22166 22167 22168 22169

267

22660 22661 22662 22664 22665 22666 22667 22668 22669

218

22170 22171 22172 22174 22175 22176 22177 22178 22179

268

22670 22671 22672 22674 22675 22676 22677 22678 22679

219

22180 22181 22182 22184 22185 22186 22187 22188 22189

269

22680 22681 22682 22684 22685 22686 22687 22688 22689

220

22190 22191 22192 22194 22195 22196 22197 22198 22199

270

22690 22691 22692 22694 22695 22696 22697 22698 22699

221

22200 22201 22202 22204 22205 22206 22207 22208 22209

271

22700 22701 22702 22704 22705 22706 22707 22708 22709

222

22210 22211 22212 22214 22215 22216 22217 22218 22219

272

22710 22711 22712 22714 22715 22716 22717 22718 22719

223

22220 22221 22222 22224 22225 22226 22227 22228 22229

273

22720 22721 22722 22724 22725 22726 22727 22728 22729

224

22230 22231 22232 22234 22235 22236 22237 22238 22239

274

22730 22731 22732 22734 22735 22736 22737 22738 22739

225

22240 22241 22242 22244 22245 22246 22247 22248 22249

275

22740 22741 22742 22744 22745 22746 22747 22748 22749

226

22250 22251 22252 22254 22255 22256 22257 22258 22259

276

22750 22751 22752 22754 22755 22756 22757 22758 22759

227

22260 22261 22262 22264 22265 22266 22267 22268 22269

277

22760 22761 22762 22764 22765 22766 22767 22768 22769

228

22270 22271 22272 22274 22275 22276 22277 22278 22279

278

22770 22771 22772 22774 22775 22776 22777 22778 22779

229

22280 22281 22282 22284 22285 22286 22287 22288 22289

279

22780 22781 22782 22784 22785 22786 22787 22788 22789

230

22290 22291 22292 22294 22295 22296 22297 22298 22299

280

22790 22791 22792 22794 22795 22796 22797 22798 22799

231

22300 22301 22302 22304 22305 22306 22307 22308 22309

281

22800 22801 22802 22804 22805 22806 22807 22808 22809

232

22310 22311 22312 22314 22315 22316 22317 22318 22319

282

22810 22811 22812 22814 22815 22816 22817 22818 22819

233

22320 22321 22322 22324 22325 22326 22327 22328 22329

283

22820 22821 22822 22824 22825 22826 22827 22828 22829

234

22330 22331 22332 22334 22335 22336 22337 22338 22339

284

22830 22831 22832 22834 22835 22836 22837 22838 22839

235

22340 22341 22342 22344 22345 22346 22347 22348 22349

285

22840 22841 22842 22844 22845 22846 22847 22848 22849

236

22350 22351 22352 22354 22355 22356 22357 22358 22359

286

22850 22851 22852 22854 22855 22856 22857 22858 22859

237

22360 22361 22362 22364 22365 22366 22367 22368 22369

287

22860 22861 22862 22864 22865 22866 22867 22868 22869

238

22370 22371 22372 22374 22375 22376 22377 22378 22379

288

22870 22871 22872 22874 22875 22876 22877 22878 22879

239

22380 22381 22382 22384 22385 22386 22387 22388 22389

289

22880 22881 22882 22884 22885 22886 22887 22888 22889

240

22390 22391 22392 22394 22395 22396 22397 22398 22399

290

22890 22891 22892 22894 22895 22896 22897 22898 22899

241

22400 22401 22402 22404 22405 22406 22407 22408 22409

291

22900 22901 22902 22904 22905 22906 22907 22908 22909

242

22410 22411 22412 22414 22415 22416 22417 22418 22419

292

22910 22911 22912 22914 22915 22916 22917 22918 22919

243

22420 22421 22422 22424 22425 22426 22427 22428 22429

293

22920 22921 22922 22924 22925 22926 22927 22928 22929

244

22430 22431 22432 22434 22435 22436 22437 22438 22439

294

22930 22931 22932 22934 22935 22936 22937 22938 22939

245

22440 22441 22442 22444 22445 22446 22447 22448 22449

295

22940 22941 22942 22944 22945 22946 22947 22948 22949

246

22450 22451 22452 22454 22455 22456 22457 22458 22459

296

22950 22951 22952 22954 22955 22956 22957 22958 22959

247

22460 22461 22462 22464 22465 22466 22467 22468 22469

297

22960 22961 22962 22964 22965 22966 22967 22968 22969

248

22470 22471 22472 22474 22475 22476 22477 22478 22479

298

22970 22971 22972 22974 22975 22976 22977 22978 22979

249

22480 22481 22482 22484 22485 22486 22487 22488 22489

299

22980 22981 22982 22984 22985 22986 22987 22988 22989

250

22490 22491 22492 22494 22495 22496 22497 22498 22499

300

22990 22991 22992 22994 22995 22996 22997 22998 22999

Appendix - 24

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

301

23000 23001 23002 23004 23005 23006 23007 23008 23009

351

23500 23501 23502 23504 23505 23506 23507 23508 23509

302

23010 23011 23012 23014 23015 23016 23017 23018 23019

352

23510 23511 23512 23514 23515 23516 23517 23518 23519

303

23020 23021 23022 23024 23025 23026 23027 23028 23029

353

23520 23521 23522 23524 23525 23526 23527 23528 23529

304

23030 23031 23032 23034 23035 23036 23037 23038 23039

354

23530 23531 23532 23534 23535 23536 23537 23538 23539

305

23040 23041 23042 23044 23045 23046 23047 23048 23049

355

23540 23541 23542 23544 23545 23546 23547 23548 23549

306

23050 23051 23052 23054 23055 23056 23057 23058 23059

356

23550 23551 23552 23554 23555 23556 23557 23558 23559

307

23060 23061 23062 23064 23065 23066 23067 23068 23069

357

23560 23561 23562 23564 23565 23566 23567 23568 23569

308

23070 23071 23072 23074 23075 23076 23077 23078 23079

358

23570 23571 23572 23574 23575 23576 23577 23578 23579

309

23080 23081 23082 23084 23085 23086 23087 23088 23089

359

23580 23581 23582 23584 23585 23586 23587 23588 23589

310

23090 23091 23092 23094 23095 23096 23097 23098 23099

360

23590 23591 23592 23594 23595 23596 23597 23598 23599

311

23100 23101 23102 23104 23105 23106 23107 23108 23109

361

23600 23601 23602 23604 23605 23606 23607 23608 23609

312

23110 23111 23112 23114 23115 23116 23117 23118 23119

362

23610 23611 23612 23614 23615 23616 23617 23618 23619

313

23120 23121 23122 23124 23125 23126 23127 23128 23129

363

23620 23621 23622 23624 23625 23626 23627 23628 23629

314

23130 23131 23132 23134 23135 23136 23137 23138 23139

364

23630 23631 23632 23634 23635 23636 23637 23638 23639

315

23140 23141 23142 23144 23145 23146 23147 23148 23149

365

23640 23641 23642 23644 23645 23646 23647 23648 23649

316

23150 23151 23152 23154 23155 23156 23157 23158 23159

366

23650 23651 23652 23654 23655 23656 23657 23658 23659

317

23160 23161 23162 23164 23165 23166 23167 23168 23169

367

23660 23661 23662 23664 23665 23666 23667 23668 23669

318

23170 23171 23172 23174 23175 23176 23177 23178 23179

368

23670 23671 23672 23674 23675 23676 23677 23678 23679

319

23180 23181 23182 23184 23185 23186 23187 23188 23189

369

23680 23681 23682 23684 23685 23686 23687 23688 23689

320

23190 23191 23192 23194 23195 23196 23197 23198 23199

370

23690 23691 23692 23694 23695 23696 23697 23698 23699

321

23200 23201 23202 23204 23205 23206 23207 23208 23209

371

23700 23701 23702 23704 23705 23706 23707 23708 23709

322

23210 23211 23212 23214 23215 23216 23217 23218 23219

372

23710 23711 23712 23714 23715 23716 23717 23718 23719

323

23220 23221 23222 23224 23225 23226 23227 23228 23229

373

23720 23721 23722 23724 23725 23726 23727 23728 23729

324

23230 23231 23232 23234 23235 23236 23237 23238 23239

374

23730 23731 23732 23734 23735 23736 23737 23738 23739

325

23240 23241 23242 23244 23245 23246 23247 23248 23249

375

23740 23741 23742 23744 23745 23746 23747 23748 23749

326

23250 23251 23252 23254 23255 23256 23257 23258 23259

376

23750 23751 23752 23754 23755 23756 23757 23758 23759

327

23260 23261 23262 23264 23265 23266 23267 23268 23269

377

23760 23761 23762 23764 23765 23766 23767 23768 23769

328

23270 23271 23272 23274 23275 23276 23277 23278 23279

378

23770 23771 23772 23774 23775 23776 23777 23778 23779

329

23280 23281 23282 23284 23285 23286 23287 23288 23289

379

23780 23781 23782 23784 23785 23786 23787 23788 23789

330

23290 23291 23292 23294 23295 23296 23297 23298 23299

380

23790 23791 23792 23794 23795 23796 23797 23798 23799

331

23300 23301 23302 23304 23305 23306 23307 23308 23309

381

23800 23801 23802 23804 23805 23806 23807 23808 23809

332

23310 23311 23312 23314 23315 23316 23317 23318 23319

382

23810 23811 23812 23814 23815 23816 23817 23818 23819

333

23320 23321 23322 23324 23325 23326 23327 23328 23329

383

23820 23821 23822 23824 23825 23826 23827 23828 23829

334

23330 23331 23332 23334 23335 23336 23337 23338 23339

384

23830 23831 23832 23834 23835 23836 23837 23838 23839

335

23340 23341 23342 23344 23345 23346 23347 23348 23349

385

23840 23841 23842 23844 23845 23846 23847 23848 23849

336

23350 23351 23352 23354 23355 23356 23357 23358 23359

386

23850 23851 23852 23854 23855 23856 23857 23858 23859

337

23360 23361 23362 23364 23365 23366 23367 23368 23369

387

23860 23861 23862 23864 23865 23866 23867 23868 23869

338

23370 23371 23372 23374 23375 23376 23377 23378 23379

388

23870 23871 23872 23874 23875 23876 23877 23878 23879

339

23380 23381 23382 23384 23385 23386 23387 23388 23389

389

23880 23881 23882 23884 23885 23886 23887 23888 23889

340

23390 23391 23392 23394 23395 23396 23397 23398 23399

390

23890 23891 23892 23894 23895 23896 23897 23898 23899

341

23400 23401 23402 23404 23405 23406 23407 23408 23409

391

23900 23901 23902 23904 23905 23906 23907 23908 23909

342

23410 23411 23412 23414 23415 23416 23417 23418 23419

392

23910 23911 23912 23914 23915 23916 23917 23918 23919

343

23420 23421 23422 23424 23425 23426 23427 23428 23429

393

23920 23921 23922 23924 23925 23926 23927 23928 23929

344

23430 23431 23432 23434 23435 23436 23437 23438 23439

394

23930 23931 23932 23934 23935 23936 23937 23938 23939

345

23440 23441 23442 23444 23445 23446 23447 23448 23449

395

23940 23941 23942 23944 23945 23946 23947 23948 23949

346

23450 23451 23452 23454 23455 23456 23457 23458 23459

396

23950 23951 23952 23954 23955 23956 23957 23958 23959

347

23460 23461 23462 23464 23465 23466 23467 23468 23469

397

23960 23961 23962 23964 23965 23966 23967 23968 23969

348

23470 23471 23472 23474 23475 23476 23477 23478 23479

398

23970 23971 23972 23974 23975 23976 23977 23978 23979

349

23480 23481 23482 23484 23485 23486 23487 23488 23489

399

23980 23981 23982 23984 23985 23986 23987 23988 23989

350

23490 23491 23492 23494 23495 23496 23497 23498 23499

400

23990 23991 23992 23994 23995 23996 23997 23998 23999

Appendix - 25

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

401

24000 24001 24002 24004 24005 24006 24007 24008 24009

451

24500 24501 24502 24504 24505 24506 24507 24508 24509

402

24010 24011 24012 24014 24015 24016 24017 24018 24019

452

24510 24511 24512 24514 24515 24516 24517 24518 24519

403

24020 24021 24022 24024 24025 24026 24027 24028 24029

453

24520 24521 24522 24524 24525 24526 24527 24528 24529

404

24030 24031 24032 24034 24035 24036 24037 24038 24039

454

24530 24531 24532 24534 24535 24536 24537 24538 24539

405

24040 24041 24042 24044 24045 24046 24047 24048 24049

455

24540 24541 24542 24544 24545 24546 24547 24548 24549

406

24050 24051 24052 24054 24055 24056 24057 24058 24059

456

24550 24551 24552 24554 24555 24556 24557 24558 24559

407

24060 24061 24062 24064 24065 24066 24067 24068 24069

457

24560 24561 24562 24564 24565 24566 24567 24568 24569

408

24070 24071 24072 24074 24075 24076 24077 24078 24079

458

24570 24571 24572 24574 24575 24576 24577 24578 24579

409

24080 24081 24082 24084 24085 24086 24087 24088 24089

459

24580 24581 24582 24584 24585 24586 24587 24588 24589

410

24090 24091 24092 24094 24095 24096 24097 24098 24099

460

24590 24591 24592 24594 24595 24596 24597 24598 24599

411

24100 24101 24102 24104 24105 24106 24107 24108 24109

461

24600 24601 24602 24604 24605 24606 24607 24608 24609

412

24110 24111 24112 24114 24115 24116 24117 24118 24119

462

24610 24611 24612 24614 24615 24616 24617 24618 24619

413

24120 24121 24122 24124 24125 24126 24127 24128 24129

463

24620 24621 24622 24624 24625 24626 24627 24628 24629

414

24130 24131 24132 24134 24135 24136 24137 24138 24139

464

24630 24631 24632 24634 24635 24636 24637 24638 24639

415

24140 24141 24142 24144 24145 24146 24147 24148 24149

465

24640 24641 24642 24644 24645 24646 24647 24648 24649


24650 24651 24652 24654 24655 24656 24657 24658 24659

416

24150 24151 24152 24154 24155 24156 24157 24158 24159

466

417

24160 24161 24162 24164 24165 24166 24167 24168 24169

467

24660 24661 24662 24664 24665 24666 24667 24668 24669

418

24170 24171 24172 24174 24175 24176 24177 24178 24179

468

24670 24671 24672 24674 24675 24676 24677 24678 24679

419

24180 24181 24182 24184 24185 24186 24187 24188 24189

469

24680 24681 24682 24684 24685 24686 24687 24688 24689

420

24190 24191 24192 24194 24195 24196 24197 24198 24199

470

24690 24691 24692 24694 24695 24696 24697 24698 24699

421

24200 24201 24202 24204 24205 24206 24207 24208 24209

471

24700 24701 24702 24704 24705 24706 24707 24708 24709

422

24210 24211 24212 24214 24215 24216 24217 24218 24219

472

24710 24711 24712 24714 24715 24716 24717 24718 24719

423

24220 24221 24222 24224 24225 24226 24227 24228 24229

473

24720 24721 24722 24724 24725 24726 24727 24728 24729

424

24230 24231 24232 24234 24235 24236 24237 24238 24239

474

24730 24731 24732 24734 24735 24736 24737 24738 24739

425

24240 24241 24242 24244 24245 24246 24247 24248 24249

475

24740 24741 24742 24744 24745 24746 24747 24748 24749

426

24250 24251 24252 24254 24255 24256 24257 24258 24259

476

24750 24751 24752 24754 24755 24756 24757 24758 24759

427

24260 24261 24262 24264 24265 24266 24267 24268 24269

477

24760 24761 24762 24764 24765 24766 24767 24768 24769

428

24270 24271 24272 24274 24275 24276 24277 24278 24279

478

24770 24771 24772 24774 24775 24776 24777 24778 24779

429

24280 24281 24282 24284 24285 24286 24287 24288 24289

479

24780 24781 24782 24784 24785 24786 24787 24788 24789

430

24290 24291 24292 24294 24295 24296 24297 24298 24299

480

24790 24791 24792 24794 24795 24796 24797 24798 24799

431

24300 24301 24302 24304 24305 24306 24307 24308 24309

481

24800 24801 24802 24804 24805 24806 24807 24808 24809

432

24310 24311 24312 24314 24315 24316 24317 24318 24319

482

24810 24811 24812 24814 24815 24816 24817 24818 24819

433

24320 24321 24322 24324 24325 24326 24327 24328 24329

483

24820 24821 24822 24824 24825 24826 24827 24828 24829

434

24330 24331 24332 24334 24335 24336 24337 24338 24339

484

24830 24831 24832 24834 24835 24836 24837 24838 24839

435

24340 24341 24342 24344 24345 24346 24347 24348 24349

485

24840 24841 24842 24844 24845 24846 24847 24848 24849


24850 24851 24852 24854 24855 24856 24857 24858 24859

436

24350 24351 24352 24354 24355 24356 24357 24358 24359

486

437

24360 24361 24362 24364 24365 24366 24367 24368 24369

487

24860 24861 24862 24864 24865 24866 24867 24868 24869

438

24370 24371 24372 24374 24375 24376 24377 24378 24379

488

24870 24871 24872 24874 24875 24876 24877 24878 24879

439

24380 24381 24382 24384 24385 24386 24387 24388 24389

489

24880 24881 24882 24884 24885 24886 24887 24888 24889

440

24390 24391 24392 24394 24395 24396 24397 24398 24399

490

24890 24891 24892 24894 24895 24896 24897 24898 24899

441

24400 24401 24402 24404 24405 24406 24407 24408 24409

491

24900 24901 24902 24904 24905 24906 24907 24908 24909

442

24410 24411 24412 24414 24415 24416 24417 24418 24419

492

24910 24911 24912 24914 24915 24916 24917 24918 24919

443

24420 24421 24422 24424 24425 24426 24427 24428 24429

493

24920 24921 24922 24924 24925 24926 24927 24928 24929

444

24430 24431 24432 24434 24435 24436 24437 24438 24439

494

24930 24931 24932 24934 24935 24936 24937 24938 24939

445

24440 24441 24442 24444 24445 24446 24447 24448 24449

495

24940 24941 24942 24944 24945 24946 24947 24948 24949

446

24450 24451 24452 24454 24455 24456 24457 24458 24459

496

24950 24951 24952 24954 24955 24956 24957 24958 24959

447

24460 24461 24462 24464 24465 24466 24467 24468 24469

497

24960 24961 24962 24964 24965 24966 24967 24968 24969

448

24470 24471 24472 24474 24475 24476 24477 24478 24479

498

24970 24971 24972 24974 24975 24976 24977 24978 24979

449

24480 24481 24482 24484 24485 24486 24487 24488 24489

499

24980 24981 24982 24984 24985 24986 24987 24988 24989

450

24490 24491 24492 24494 24495 24496 24497 24498 24499

500

24990 24991 24992 24994 24995 24996 24997 24998 24999

Appendix - 26

APPENDICES

MELSEC-Q
(4) For axis 4

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

PosiData tioning M
No. identi- code
fier

Command
Positioning
Arc data
Dwell
speed
address
time Low- High- Low- High- Low- Highorder order order order order order

501

25000 25001 25002 25004 25005 25006 25007 25008 25009

551

25500 25501 25502 25504 25505 25506 25507 25508 25509

502

25010 25011 25012 25014 25015 25016 25017 25018 25019

552

25510 25511 25512 25514 25515 25516 25517 25518 25519

503

25020 25021 25022 25024 25025 25026 25027 25028 25029

553

25520 25521 25522 25524 25525 25526 25527 25528 25529

504

25030 25031 25032 25034 25035 25036 25037 25038 25039

554

25530 25531 25532 25534 25535 25536 25537 25538 25539

505

25040 25041 25042 25044 25045 25046 25047 25048 25049

555

25540 25541 25542 25544 25545 25546 25547 25548 25549

506

25050 25051 25052 25054 25055 25056 25057 25058 25059

556

25550 25551 25552 25554 25555 25556 25557 25558 25559

507

25060 25061 25062 25064 25065 25066 25067 25068 25069

557

25560 25561 25562 25564 25565 25566 25567 25568 25569

508

25070 25071 25072 25074 25075 25076 25077 25078 25079

558

25570 25571 25572 25574 25575 25576 25577 25578 25579

509

25080 25081 25082 25084 25085 25086 25087 25088 25089

559

25580 25581 25582 25584 25585 25586 25587 25588 25589

510

25090 25091 25092 25094 25095 25096 25097 25098 25099

560

25590 25591 25592 25594 25595 25596 25597 25598 25599

511

25100 25101 25102 25104 25105 25106 25107 25108 25109

561

25600 25601 25602 25604 25605 19606 19607 19608 19609

512

25110 25111 25112 25114 25115 25116 25117 25118 25119

562

25610 25611 25612 25614 25615 19616 19617 19618 19619

513

25120 25121 25122 25124 25125 25126 25127 25128 25129

563

25620 25621 25622 25624 25625 19626 19627 19628 25629

514

25130 25131 25132 25134 25135 25136 25137 25138 25139

564

25630 25631 25632 25634 25635 19636 19637 19638 25639

515

25140 25141 25142 25144 25145 25146 25147 25148 25149

565

25640 25641 25642 25644 25645 19646 19647 19648 25649


25650 25651 25652 25654 25655 25656 25657 25658 25659

516

25150 25151 25152 25154 25155 25156 25157 25158 25159

566

517

25160 25161 25162 25164 25165 25166 25167 25168 25169

567

25660 25661 25662 25664 25665 25666 25667 25668 25669

518

25170 25171 25172 25174 25175 25176 25177 25178 25179

568

25670 25671 25672 25674 25675 25676 25677 25678 25679

519

25180 25181 25182 25184 25185 25186 25187 25188 25189

569

25680 25681 25682 25684 25685 25686 25687 25688 25689

520

25190 25191 25192 25194 25195 25196 25197 25198 25199

570

25690 25691 25692 25694 25695 25696 25697 25698 25699

521

25200 25201 25202 25204 25205 25206 25207 25208 25209

571

25700 25701 25702 25704 25705 25706 25707 25708 25709

522

25210 25211 25212 25214 25215 25216 25217 25218 25219

572

25710 25711 25712 25714 25715 25716 25717 25718 25719

523

25220 25221 25222 25224 25225 25226 25227 25228 25229

573

25720 25721 25722 25724 25725 25726 25727 25728 25729

524

25230 25231 25232 25234 25235 25236 25237 25238 25239

574

25730 25731 25732 25734 25735 25736 25737 25738 25739

525

25240 25241 25242 25244 25245 25246 25247 25248 25249

575

25740 25741 25742 25744 25745 25746 25747 25748 25749

526

25250 25251 25252 25254 25255 25256 25257 25258 25259

576

25750 25751 25752 25754 25755 25756 25757 25758 25759

527

25260 25261 25262 25264 25265 25266 25267 25268 25269

577

25760 25761 25762 25764 25765 25766 25767 25768 25769

528

25270 25271 25272 25274 25275 25276 25277 25278 25279

578

25770 25771 25772 25774 25775 25776 25777 25778 25779

529

25280 25281 25282 25284 25285 25286 25287 25288 25289

579

25780 25781 25782 25784 25785 25786 25787 25788 25789

530

25290 25291 25292 25294 25295 25296 25297 25298 25299

580

25790 25791 25792 25794 25795 25796 25797 25798 25799

531

25300 25301 25302 25304 25305 25306 25307 25308 25309

581

25800 25801 25802 25804 25805 25806 25807 25808 25809

532

25310 25311 25312 25314 25315 25316 25317 25318 25319

582

25810 25811 25812 25814 25815 25816 25817 25818 25819

533

25320 25321 25322 25324 25325 25326 25327 25328 25329

583

25820 25821 25822 25824 25825 25826 25827 25828 25829

534

25330 25331 25332 25334 25335 25336 25337 25338 25339

584

25830 25831 25832 25834 25835 25836 25837 25838 25839

535

25340 25341 25342 25344 25345 25346 25347 25348 25349

585

25840 25841 25842 25844 25845 25846 25847 25848 25849


25850 25851 25852 25854 25855 25856 25857 25858 25859

536

25350 25351 25352 25354 25355 25356 25357 25358 25359

586

537

25360 25361 25362 25364 25365 25366 25367 25368 25369

587

25860 25861 25862 25864 25865 25866 25867 25868 25869

538

25370 25371 25372 25374 25375 25376 25377 25378 25379

588

25870 25871 25872 25874 25875 25876 25877 25878 25879

539

25380 25381 25382 25384 25385 25386 25387 25388 25389

589

25880 25881 25882 25884 25885 25886 25887 25888 25889

540

25390 25391 25392 25394 25395 25396 25397 25398 25399

590

25890 25891 25892 25894 25895 25896 25897 25898 25899

541

25400 25401 25402 25404 25405 25406 25407 25408 25409

591

25900 25901 25902 25904 25905 25906 25907 25908 25909

542

25410 25411 25412 25414 25415 25416 25417 25418 25419

592

25910 25911 25912 25914 25915 25916 25917 25918 25919

543

25420 25421 25422 25424 25425 25426 25427 25428 25429

593

25920 25921 25922 25924 25925 25926 25927 25928 25929

544

25430 25431 25432 25434 25435 25436 25437 25438 25439

594

25930 25931 25932 25934 25935 25936 25937 25938 25939

545

25440 25441 25442 25444 25445 25446 25447 25448 25449

595

25940 25941 25942 25944 25945 25946 25947 25948 25949

546

25450 25451 25452 25454 25455 25456 25457 25458 25459

596

25950 25951 25952 25954 25955 25956 25957 25958 25959

547

25460 25461 25462 25464 25465 25466 25467 25468 25469

597

25960 25961 25962 25964 25965 25966 25967 25968 25969

548

25470 25471 25472 25474 25475 25476 25477 25478 25479

598

25970 25971 25972 25974 25975 25976 25977 25978 25979

549

25480 25481 25482 25484 25485 25486 25487 25488 25489

599

25980 25981 25982 25984 25985 25986 25987 25988 25989

550

25490 25491 25492 25494 25495 25496 25497 25498 25499

600

25990 25991 25992 25994 25995 25996 25997 25998 25999

Appendix - 27

APPENDICES

MELSEC-Q

Appendix 3 Connection with servo amplifiers


Appendix 3.1 Connection of SSCNET cables
As the SSCNET cables or termination connector is different depending on the servo
amplifiers, refer to the following connection example.
The SSCNET cables and termination connector used in the connection example are
any of the models shown in the following table.
When absolute position detection control is executed, installed battery (MR-BAT/
A6BAT) to servo amplifier.
Part name

Model name

Depiction in
connection example

MR-HBUSM
0.5m (1.64ft.), 1m (3.28ft.),
5m (16.4ft.)

SSCNET cable

Description
Connection between (MR-H-BN/MR-H-BN4) and (MR-HBN/ MR-H-BN4).
Connection between QD75M and (MR-J2-B/MR-J2S-B/
MR-J2-Jr/MR-J2M-B).
Connection between (MR-J2-B/MR-J2S-B/ MR-J2-Jr/MRJ2M-B) and (MR-J2-B/MR-J2S-B/ MR-J2-Jr/MR-J2M-B).

MR-J2HBUSM
0.5m (1.64ft.), 1m (3.28ft.),
5m (16.4ft.)

Connection between (QD75M/MR-J2-B/MR-J2S-B/ MRJ2-Jr/MR-J2M-B) and (MR-H-BN/MR-H-BN4).

MR-J2HBUSM-A
0.5m (1.64ft.), 1m (3.28ft.),
5m (16.4ft.)
MR-TM

Connected to the last servo amplifier (MR-H-BN/MR-HBN4) by SSCNET.

MR-A-TM

Connected to the last servo amplifier (MR-J2-B/MR-J2S-B/


MR-J2-Jr/MR-J2M-B) by SSCNET.

Termination connector

Appendix - 28

APPENDICES

MELSEC-Q
(1) MR-H-BN/MR-H-BN4 configuration
MR-H-BN
MR-H-BN4

QD75

MR-H-BN
MR-H-BN4

MR-H-BN
MR-H-BN4
Termination
connector

Battery

Battery

Battery

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-BAT,
A6BAT

(2) MR-J2-B configuration


QD75

MR-J2 -B

MR-J2 -B

MR-J2 -B
Termination
connector

Battery

Battery

Battery

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-BAT,
A6BAT

(3) MR-J2-B/MR-H-BN/MR-H-BN4 configuration


QD75

MR-J2 -B

MR-J2 -B

MR-H-BN
MR-H-BN4
Termination
connector

QD75

Battery

Battery

Battery

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-J2 -B

MR-H-BN
MR-H-BN4

MR-H-BN
MR-H-BN4

Termination
connector

QD75

Battery

Battery

Battery

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-J2 -B

MR-H-BN
MR-H-BN4

MR-J2 -B
Termination
connector

Battery

Battery

Battery

MR-BAT,
A6BAT

MR-BAT,
A6BAT

MR-BAT,
A6BAT

Appendix - 29

APPENDICES

MELSEC-Q

Appendix 3.2 Wiring of SSCNET cables


Generally use the SSCNET cables available as our options. If the required length is
not found in our options, fabricate the cable on the customer side.

(1) SSCNET cable


The following table indicates the SSCNET cables used with each motion
controller and the servo amplifiers. Make selection according to your operating
conditions.

Table 1 Table of SSCNET cable


Type

Description

MR-HBUSM

Connection between MR-H-BN/MR-H-BN4 and MR-H-BN/MR-H-BN4


MR-HBCNS: connector set (sold separately)

MR-J2HBUSM

Connection between QD75M and (MR-J2-B/MR-J2S-B/MR-J2Jr/MR-J2M-B)


Connection between (MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B) and
(MR-J2-B/MR-J2S-B/MR-J2-Jr/MR-J2M-B).
MR-J2CN1: connector set (sold separately)

MR-J2HBUSM-A

Connection between QD75M/MR-J2-B/MR-J2S-B/MR-J2-Jr/MRJ2M-B and MR-H-BN/MR-H-BN4.


MR-J2CN1-A: connector set (sold separately)

Use the following or equivalent twisted pair cables as the SSCNET cables.

Table 2 Table of wire model


Type

Length [m(ft.)]

Wire model

MR-HBUSM

A14B2343 6 Pair
0.5(1.64), 1(3.28), 5(16.4)

MR-J2HBUSM
MR-J2HBUSM-A

UL20276

AWG#28 10 pair(CREAM)

Table 3 Table of wire specifications


Characteristics of one core
Core
size
2
[mm ]

Wire model

Number of
cores

Structure
[Number of
wires/mm]

Conductor
resistance
[ /km]

Insulating
sheath OD
d[mm]

Finish OD
[mm]
(Note-2)

(Note-1)

A14B2343 6P

0.2

12(6 pairs)

40/0.08

Max.105

0.88

7.2

UL20276 AWG#28 10 pair(CREAM)

0.08

20(10 pairs)

7/0.127

Max.222

0.38

6.1

(Note-1): d is as shown below.


d
Insulation sheath
Conductor

(Note-2): Standard OD. Max. OD is about 10% larger.

CAUTION

When fabricating the bus cable, do not make incorrect connection. Wrong connection will cause
runaway or explosion.

Appendix - 30

APPENDICES

MELSEC-Q
(a) MR-HBUSM
1) Model explanation
Type: MR-HBUS

Symbol

Cable length [m(ft.)]

05
1
5

0.5(1.64)
1(3.28)
5(16.4)

Connector: HONDA connectors make


PCR-S20FS, PCR-LS20LA1

2) Connection diagram
When fabricating a cable, use the recommended wire given on
Appendix 3.2, and make the cable as show in the following connection
diagram. The overall distance of the SSCNET cables on the same bus
is 30m(98.4ft.) .
MR-HBUS M
PCR-S20FS (connector)
PCR-LS20LA1 (connector case)
Maker: Honda connectors

PCR-S20FS (connector)
PCR-LS20LA1 (connector case)
Maker: Honda connectors

LG

LG

LG

11

11

LG

RD

RD

12

12

TD*
LG

14
5

14
5

TD*
LG

LG

15

15

LG

RD*
TD

EMG

RD*
TD

EMG

16

16

BT

BT

SD

20

20

SD

EMG*

EMG*

:Twisted pair cable

Appendix - 31

APPENDICES

MELSEC-Q
(b)

MR-J2HBUSM
1) Model explanation
Type: MR-J2HBUS M
Symbol
05
1
5

Cable length [m(ft.)]


0.5(1.64)
1(3.28)
5(16.4)

Connector: Sumitomo 3M make


Insulation displacement type10120-6000EL, 10320-3210-000
Solder connection type..10120-3000VE, 10320-52F0-008

2) Connection diagram
When fabricating a cable, use the recommended wire given on
Appendix 3.2, and make the cable as show in the following connection
diagram. The overall distance of the SSCNET cables on the same bus
is 30m(98.4ft.) .
MR-J2HBUS M
10120-6000EL (connector)
10320-3210-000 (shell kit)
Maker: 3M

10120-6000EL (connector)
10320-3210-000 (shell kit)
Maker: 3M

LG

LG

LG

11

11

LG

RD
RD*

2
12
3
13
4
14

RD
RD*

TD
TD*

2
12
3
13
4
14

LG
LG

5
15

5
15
6
16

LG
LG

7
17
8
18

EMG
EMG*

9
19
10
20

BT

shell

SD

6
16
EMG
7
EMG* 17
8
18
BT
9
19
10
20
SD

shell

TD
TD*

:Twisted pair cable

Appendix - 32

APPENDICES

MELSEC-Q
(c) MR-J2HBUSM-A
1) Model explanation
Type: MR-J2HBUS

M-A

Symbol

Cable length [m(ft.)]

05
1
5

0.5(1.64)
1(3.28)
5(16.4)

Connector: Sumitomo 3M make


Insulation displacement type10120-6000EL, 10320-3210-000
Solder connection type..10120-3000VE, 10320-52F0-008

2) Connection diagram
When fabricating a cable, use the recommended wire given on
Appendix 3.2, and make the cable as show in the following connection
diagram. The overall distance of the SSCNET cables on the same bus
is 30m(98.4ft.) .
MR-J2HBUS M-A
PCR-S20FS (connector)
10120-6000EL (connector)
PCR-LS20LA1 (connector case) 10320-3210-000 (shell kit)
Maker: Honda connectors
Maker: 3M

1
11
2
12
4
14
5
15

1
11
2
12
4
14
5
15

LG
LG
RD
RD*
TD
TD*
LG
LG

6
EMG
EMG* 16

7
17

EMG
EMG*

20

shell

LG
LG
RD
RD*
TD
TD*
LG
LG

SD

SD

:Twisted pair cable

Appendix - 33

APPENDICES

MELSEC-Q

Appendix 4 Connection with external device connector


Appendix 4.1 Connector
Mounted onto an external device connector of the QD75 and used for wiring an
external device. The "external device connector" includes the following 4 types.

(1) Appearance
A6CON1

A6CON2

A6CON3

A6CON4

(2) Specifications of the connector


Part name
Applicable connector
Applicable wire size

Specification
A6CON1, A6CON4
0.3 mm

A6CON2
AWG#24 to 28

A6CON3
AWG#28 (twisted)/
AWG#30 (single wire)

: The external device connector has been prepared.


A6CON2 Crimp-contact tool
Model name: FCN-363T-T005/H

A6CON3 Pressure-displacement tool


Model name: FCN-367T-T012/H (locator plate)
: FCN-707T-T001/H (cable cutter)
: FCN-707T-T101/H (hand press)

Supplier's offices:
FUJITSU TAKAMISAWA AMERICA, INC

250E Caribbean Drive Sunnyvale, CA 94089 U.S.A


Tel: (1-408) 745-4900
FUJITSU TAKAMISAWA EUROPE B.V. Jupiterstaat 13-15, our 2132 Hoofddorp, The Netherland
Tel: (31) 23-5560910
FUJITSU TAKAMISAWA EUROPE B.V. Schatzbogen 86 D-81829 Munchen Germany
Zweiniederlassung Deutschland
Tel: (49) 89-42742320
FUJITSU TAKAMISAWA EUROPE (U K) Network House, Morres Drive, Maidenhead, Berkshire,
SL6 4FJ United Kingdom
Tel: (44) 1628-504600
FUJITSU TAKAMISAWA EUROPE B.V. 127 Chemin Des Bassins, Europarc, Cleteril 94035
Cleterll 94035 France
Tel: (33) 145139940
FUJITSU TAKAMISAWA ASIA PACIFIC 102E Pasir Panjang Road, # 04-01 Citilink
PTE LIMITED
Warehouse Complex, Singapore 118529
Tel: (65) 375-8560
FUJITSU TAKAMISAWA HONG KONG
Suite 913 Ocean Centre, 5 Canton Road. TST,
Co., LTD
Kowloon, Hong Kong
Tel: (852) 2881-8495

Appendix - 34

APPENDICES

MELSEC-Q
(3) External dimension drawing
A6CON3
69.48(2.74)

Unit: mm (inch)

14(0.55) or less

10
(0.39)

22.5
(0.89)

71.8(2.82)

14(0.55) or less

46(1.81)

72.72(2.87)

A6CON4
8.25
(0.33)

A6CON1/A6CON2

Appendix - 35

47(1.85)
50.8(2.00)

APPENDICES

MELSEC-Q

Appendix4.2 Wiring of manual pulse generator cable


There are no our option in the manual pulse generator. The manual pulse generator
cable fabricate on the customer side.

(1) Manual pulse generator cable


The following table indicates the manual pulse generator cables used with motion
controller and the manual pulse generator. Make selection according to your
operating conditions.

Table 1 Table of wire specifications


Characteristics of one core
Wire model

17/0.16-6P-SRV-SV(2464)K
2

NFKEV-SB 0.3 mm

4P

Core
size
2
[mm ]

Number of
cores

Structure
[Number of
wires/mm]

Conductor
resistance
[ /km]

Insulating
sheath OD
d[mm]

Finish OD
[mm]
(Note-2)

(Note-1)

0.3

12(6 pairs)

17/0.16

Max. 57.5

1.26

8.4

0.3

8(4 pairs)

7/0.127

Max. 66.3

1.30

7.6

(Note-1): d is as shown below.


d
Insulation sheath
Conductor

(Note-2): Standard OD. Max. OD is about 10% larger.

(a) Connection diagram


When fabricating a cable, use the recommended wire given on (1), and
make the cable as show in the following connection diagram. The overall
distance of the manual pulse generator cable on the same bus is
30m(98.4ft.) .
(Note): Connect the shield to ground only on the manual pulse generator
side. (Only one side is connected.)
Manual pulse
generator

QD75M
Pin No.
A phase

1B19

B phase

1B20

1A19

5V

1A20

0V

5V

Power
supply

5V

Shield

0V
:Twisted pair cable

CAUTION

When fabricating the cable, do not make incorrect connection. Wrong connection will cause runaway or
explosion.
Appendix - 36

APPENDICES

MELSEC-Q

Appendix 5 Comparisons with conventional positioning modules


Appendix 5.1 Comparisons with QD75P model
Model
Item
No. of control axes
No. of positioning data items

QD75M1
1

QD75M2

QD75M4

QD75P
4

600/axis

600/axis

2-axis linear interpolation


Interpolation 3-axis linear interpolation
functions
4-axis linear interpolation
2-axis circular interpolation
Position control
Speed control
Positioning
systems

Speed-position switching
control

(INC/ABS mode)

(INC/ABS mode)

Position-speed switching
control
Machine OPR function (OPR method)

(4 types)
Near-point dog method, Count method 1) 2)
and Data set method

(6 types)
Near-point dog method,
Stopper method 1) to 3) and
Count method 1) 2)

JOG operation
Inching operation
Manual pulse generator function
Automatic trapezoidal
Acceleration/ acceleration/deceleration
deceleration
S-pattern
processing
acceleration/deceleration
Acceleration/deceleration time
Compensation

Acceleration time and deceleration time setting possible (4 patterns each)


Electronic gears, backlash compensation

Error display
History data storage
(Start, error, warning)

Error LED
Provided (3 types, 16 items/axis)
Flash ROM
(battery-less backup)

Data storage destination

Connected to servo amplifier

ABS function
Electronic gears ratio
Absolute positioning system (degree)
with unlimited length feed can be
configured grantee.

Pulse signal
Servo ON signal
Servo READY signal
Zero point signal

SSCNET
Current value return function.
Follow up function
Denominator/numerator
(32 bit)

Denominator/numerator
(16 bit)

Provided

Improvided

No. of input/output points

32

No. of module occupied slots

1
: Possible,

Appendix - 37

: Not possible

APPENDICES

MELSEC-Q

Appendix 5.2 Comparisons with A1SD75M1/ A1SD75M2/ A1SD75M3 models


(1) Comparisons of performance specifications
Model
Item
No. of control axes

QD75M1
1

No. of positioning data items

QD75M2

QD75M4

A1SD75M1

600/axis

A1SD75M2

A1SD75M3

600/axis

2-axis linear
interpolation
Position control
interpolation
functions

3-axis linear
interpolation
4-axis linear
interpolation
2-axis circular
interpolation
Position control
1-axis
2-axis linear

Speed
control
Positioning systems

interpolation
3-axis linear
interpolation
4-axis linear
interpolation

Speed-position
switching control
Position-speed
switching control
<Absolute system>
-214748364.8 to 214748364.7 ( m)
-21474.83648 to 21474.83647 (inch)
0 to 359.99999 (degree)
-2147483648 to 2147483647 (PLS)
<Incremental system >
-214748364.8 to 214748364.7 ( m)
-21474.83648 to 21474.83647 (inch)
-21474.83648 to 21474.83647 (degree)
-2147483648 to 2147483647 (PLS)

Positioning range

<Speed-position or position-speed switching


controls>
0 to 214748364.7 ( m)
0 to 21474.83647 (inch)
0 to 21474.83647 (degree)/
0 to 359.99999 (degree) 2
0 to 2147483647 (PLS)

<Absolute system >


-214748364.8 to 214748364.7 ( m)
/-13421772.8 to 13421772.7 ( m)
-21474.83648 to 21474.83647 (inch)
/-1342.17728 to 1342.17727 (inch)
0 to 359.99999 (degree)
/0 to 359.99999 (degree)
-2147483648 to 2147483647 (PLS)
/-134217728 to 134217727 (PLS)
<Incremental system >
-214748364.8 to 214748364.7 ( m)
/-13421772.8 to 13421772.7 ( m)
-21474.83648 to 21474.83647 (inch)
/-1342.17728 to 1342.17727 (inch)
-21474.83648 to 21474.83647 (degree)
/-1342.17728 to 1342.17727 (degree)
-2147483648 to 2147483647 (PLS)
/-134217728 to 134217727 (PLS)
<Speed-position switching control>
0 to 214748364.7 ( m)
/0 to 13421772.7 ( m)
0 to 21474.83647 (inch)
/0 to 1342.17727 (inch)
0 to 21474.83647 (degree)
/0 to 1342.17727 (degree)
0 to 2147483647 (PLS)
/0 to 134217727 (PLS)

Appendix - 38

APPENDICES

MELSEC-Q
Comparisons of performance specifications (Continued)
Model

Item

Speed command range

QD75M1

QD75M2

QD75M4

A1SD75M2

A1SD75M3

0.01 to 6000000.00 (mm/min)


/0.01 to 375000.00 (mm/min)
0.001 to 600000.000 (inch/min)
/0.001 to 37500.000 (inch/min)
0.001 to 600000.000 (degree/min)
/0.001 to 37500.000 (degree/min)
1 to 1000000 (PLS/s)
/1 to 62500 (PLS/s)

0.01 to 20000000.00 (mm/min)


0.001 to 2000000.000 (inch/min)
0.001 to 2000000.000 (degree/min)
1 to 10000000 (PLS/s)

Machine OPR function (OPR method)

A1SD75M1

(4 types)

(4 types)

JOG operation
Inching operation
Manual pulse generator function

Acceleration
/deceleration
processing

Acceleration/deceler
ation time

1 generator/module

1 generator/axis

No. of patterns

Acceleration time and deceleration time can


be set independently. (4 patterns each)

Acceleration time and deceleration time can

Setting range

1 to 8388608ms

1 to 65535ms/1 to 8388608ms selectable

Automatic
trapezoidal
acceleration
/deceleration
S-pattern
acceleration
/deceleration

Compensation
Error display
History data storage (Start, error, warning)
Data storage destination

Connection connector

Electronic gears, backlash compensation,


near pass 3
Error LED
Provided (3 types, 16 items/axis)
Flash ROM (battery-less backup)
A6CON1, A6CON4 (Soldering type,
optional)
A6CON2 (Crimp contact type, optional)
A6CON3 (Pressure-displacement type,
optional)

be set independently. (4 patterns each)

Electronic gears, backlash compensation,


near pass 3
17-segment LED
Provided (4 types, 16 items/axis)
Flash ROM (battery-less backup)
10136-3000VE (Soldering type, supplied)
10136-6000EL (Crimp type, optional)

10136-3000VE: AWG#24 to #30


(Approx. 0.05 to 0.2 SQ)
10136-6000EL: AWG#28
(Approx. 0.08 SQ)

A6CON1, A6CON4: 0.3mm2


Applicable wire size

A6CON2: AWG#24 to 28
A6CON3: AWG#28 (twised),
AWG#30 (single wire)

SSCNET connector type


SSCNET cable maximum connection
distance (m/ft.)
Internal current consumption (A) [5VDC]
Flash ROM write count
No. of occupied I/O points
No. of module occupied slots
Outline dimensions (mm (inch))
Weight (kg (lb))

30 (98.43)
QD75M1:
0.40A

QD75M2:
QD75M4:
0.40A
0.40A
Max. 100000 times
32
1
98(3.86)(H)27.4(1.08)(W)90(3.55)(D)
0.15 (0.33)
0.15 (0.33)
0.16 (0.35)

Appendix - 39

0.7A or less
Max. 100000 times
32
1
130(5.12)(H)34.5(1.36)(W)93.6(3.69)(D)
0.35 (0.77)

APPENDICES

MELSEC-Q
Comparisons of performance specifications (Continued)
Model

Item

QD75M2

QD75M4

External command signal (External start or


speed-position switching selectable with
parameters)

CHG signal
I/O signal for
external devices

QD75M1

In-position (INP)

(for monitor)

Signal logic switching

A1SD75M1

A1SD75M2

A1SD75M3

Speed-position switching signal


(for monitor)
Command pulse output signal only

Connection via PLC CPU,


Connection with peripheral Q Corresponding Serial Communication
devices
Module, Q Corresponding MELSEC/H
Remote I/O Module

Direct connection

AD71TU
Peripheral devices
AD75TU
(data setting, etc.)
A6GPP, A6PHP
A7GPP, A7PHP
PC-9800

series

DOS/V personal computer

: Possible,

: Not possible

1: Up to 100 data items/axis of positioning data (No. 1 to 100) can be set using the buffer memory. The positioning data in the buffer
memory is not backed up.
2: Indicates the INC mode/ABS mode in speed-position switching control.
3: The near pass function is valid only during the continuous path control. (A1SD75: Selected with parameters, QD75: Standard function)

(2) Function comparisons


Functions added to those of A1SD75M1/A1SD75M2/A1SD75M3
Added functions
External I/O signal logic switching function
Inching operation
Target position change function
Multiple axes simultaneous start control
3-axis linear interpolation control
4-axis linear interpolation control
3-axis fixed-feed control
4-axis fixed-feed control
2-axis speed control
Control systems
3-axis speed control
4-axis speed control
Position-speed switching control
NOP instruction
LOOP instruction, LEND instruction
Positioning start
Dedicated
Teaching
instructions
Flash ROM writing
Parameter initialization
Automatic refresh of intelligent function modules
Output hold/clear parameter setting during PLC CPU error stop
Flash ROM write limit
Speed-position switching control (ABS mode)
Pre-reading start function
External I/O signal monitor function
Multiple CPU correspond function

Remarks
Refer to Section 13.4.
Refer to Section 11.3.
Refer to Section 12.7.5.
Refer to Section 10.5.

Refer to Chapter 9.

Refer to Chapter 14.


Refer to GX Configurator-QP Operating Manual.
Refer to QCPU (Q mode) User's Manual (Function Explanation,
Program Fundamentals).
Refer to Section 13.3.
Refer to Section 9.2.17.
Refer to Section 12.7.8.
Refer to Section 13.5.
Refer to QCPU (Q mode) User's Manual (Function Explanation,
Program Fundamentals).

Absolute positioning system (degree unlimited length feed can be


configured)
Deceleration start flag function
Stop command processing for deceleration stop function

Appendix - 40

Refer to Section 12.6


Refer to Section 12.7.9
Refer to Section 12.7.10

APPENDICES

MELSEC-Q
Functions deleted from those of A1SD75M1/A1SD75M2/A1SD75M3
Deleted functions

Remarks

OPR operation error (Error code: 208)

Fast machine OPR

Special start (stop)

In the QD75, the start block area on the buffer memory is


expanded to five blocks (0 to 4). Each start block can be directly
designated with positioning start No. (7000 to 7004).

Indirect designation

With the A1SD75, this interface is used to set positioning data


Nos. 101 to 600 that do not exist on the buffer memory.
Since all positioning data can be set in the buffer memory with the
QD75, this function is deleted.

Block transfer
Positioning data I/F

Start history storage during error

The contents are the same as those of the start history. Therefore,
the QD75 stores only the start history.

System monitor data (module type, OS information, OS version)

These data were deleted because they can be displayed in system


monitor "Module's detailed information" of GX Developer.
(Refer to GX Developer Operating Manual.)

Functions changed from those of A1SD75M1/A1SD75M2/A1SD75M3


Changed functions

Descriptions
1. The limit check of arc address is carried out only when a sub
point is designated. It is not carried out when a center point is
designated.
2. The software stroke limit check during speed control is carried
out in the following cases:
When the software stroke limit is applied to the current feed
value with Pr.14 and the current feed value is updated with
Pr.21 .

Software stroke limit function

When the software stroke limit is applied to the machine feed


value.
3. If an attempt is made to change the current value but the
designated address is out of the software stroke limit range, the
attempt is considered as an error and the current value is not
changed.
4. The conventional models feature three types of software stroke
limit error codes for upper limit and lower limit respectively. With
the QD75, errors for the software stroke upper limit are
integrated into error code 507, and errors for the lower limit are
integrated into error code 508. Error codes 509 to 512 are
deleted.

Current value changing


M code function

1. An error occurs when the designated new current value is out of


the software stroke limit range.
2. The M code setting value is valid during the positioning data
current value changing instruction.

Acceleration/deceleration control

Only two-word type (1 to 8388608ms) can be used as the setting


value for the acceleration/deceleration time. (The switch between
1-word type and 2-word type is eliminated.)

Appendix - 41

APPENDICES

MELSEC-Q

Changed functions

Stop process and restart after stop


Positioning operation stop

Descriptions
1. "Peripheral side (emergency) stop" is deleted from the stop
causes of Stop group 2 sudden stop selection. "Test mode fault"
in the stop causes of Stop group 3 sudden stop selection is
changed to be in the stop causes of Stop group 2 sudden stop
selection.
2. "Stop (QD75 peripheral)" is added to the stop causes of Stop
group 3 sudden stop selection.
3. Error code 100 (Peripheral device stop during operation) is
deleted.
4. "PLC CPU error occurrence" is added to the stop causes of
Stop group 2 sudden stop selection.

READY signal (X0)

A1SD75

QD75

OFF

Normal
(READY)

Not READY/
WDT error

ON

Not READY/
WDT error

Normal
(READY)

Manual pulse generator operation

The No. of connectable manual pulse generator is changed from 1


generator/1 axis to 1 generator/1 module.

Axis operation status

"Step stopped" is changed to "Stopped" and "Step error occurring"


is changed to "Error occurring".
"In position control for position-speed switching control" and "In
speed control for position-speed switching control" are added.

Continuous path control

A1SD75: If the reference axis operates in reverse direction, the


control is internally changed into the continuous
positioning control (restart after deceleration stop).
QD75 : Even if the reference axis operates in reverse direction
with interpolation, the control remains as the continuous
path control. (In single-axis operation, the operation is
the same as that of the A1SD75.)

Near pass

For the continuous path control, only the near pass function is
available.

2-axis interpolation
2-axis linear interpolation
2-axis fixed-feed
Circular interpolation
2-axis speed control

The interpolation target axis can be randomly set with a positioning


identifier.

Step function

1. "Step stopped" is changed to "Stopped" and "Step error


occurring" is changed to "Error occurring" in the axis operation
status parameters.
2. The restart command for step start information (02H) is deleted.
3. The step operation is restarted with the restart command.

Command in-position function

The command in-position width is expanded.


A1SD75: 1 to 32767000
QD75: 1 to 2147483647

Control unit "degree" handling

The operating direction can be designated even for the ABS


control in the unit of "degree".

Appendix - 42

APPENDICES

MELSEC-Q

Changed functions

Descriptions

Positioning start No.

No. 9004 (Multiple axes simultaneous start control) is added.


Nos. 7004 to 7010 (block start designation) and 8000 to 8049 (indirect
designation) are deleted.

Block start data

With the QD75, the number of blocks is changed to 5 (7000 to 7004). (With the
A1SD75, this data is called "positioning start information".)

Special start data "Simultaneous start"

The simultaneous start is possible up to 4 axes.

List of errors/warnings

Refer to the following "Error code comparisons" and "Warning code


comparisons".

Start history

The configuration of "start information" and "start No." is changed so that the start
No. can be directly checked.

Synchronization flag (X1)

When the PLC CPU starting method is set to asynchronous, interlock is


established with the synchronization flag (X1) signal.

Detailed parameters
" Pr.15 Software stroke limit valid/invalid setting"

0 (Factory
setting)

A1SD75

QD75

Software stroke limits invalid for


manual operation

Software stroke limits valid for


manual operation

Software stroke limits valid for


manual operation

Software stroke limits invalid for


manual operation

Error code comparisons


Error name

Error code
A1SD75

QD75

Outside bias speed range

913

906

Illegal sudden stop deceleration time

962

961

Stop group 1 sudden stop selection error

963

962

Stop group 2 sudden stop selection error

964

963

Stop group 3 sudden stop selection error

965

964

Home position return (OPR) torque limit value error

991

995

Setting for the movement amount after near-point


dog ON error

992

991

Home position return (OPR) acceleration time


selection error

993

992

Home position return (OPR) deceleration time


selection error

994

993

Added

Deleted

Error type
Fatal error

002

51, 52

Common

100, 108

213, 214

208

301

OPR, Absolute position restoration


JOG/Inching operation
Manual pulse generator operation
Positioning operation
I/F
Parameter

523, 535, 545, 546

509 to 512

800 to 806

920, 935, 990, 996

931, 933, 938, 971, 999

Error whose name is changed: Error code 967


A1SD75: External start selection error
QD75: External command function selection error

Appendix - 43

APPENDICES

MELSEC-Q
Warning code comparisons
Warning type

Added

Fatal warning
Common

Deleted

51, 52

110

101, 105 to 108, 115

OPR, Absolute position restoration

JOG operation/Inching operation

402

516, 517, 518

Manual pulse generator operation


Positioning operation
I/F

Parameter

900

Warning whose name is changed: Warning code 512


A1SD75: Illegal external start function
QD75: Illegal external command function
: Refer to "Section 15.2 List of errors" and "Section 15.3 List of warnings" for details on error codes and warning codes.

(3) Input/output (X/Y) comparisons


Name
(QD75/A1SD75) READY
Axis 1 Start complete
Axis 2 Start complete
Axis 3 Start complete
Axis 4 Start complete
Axis 1 BUSY
Axis 2 BUSY
Axis 3 BUSY
Axis 4 BUSY
Axis 1 Positioning complete
Axis 2 Positioning complete
Axis 3 Positioning complete
Axis 4 Positioning complete
Axis 1 Error detection
Axis 2 Error detection
Axis 3 Error detection
Axis 4 Error detection
Axis 1 M code ON

Input (X)
A1SD75
X00
X01
X02
X03

X04
X05
X06

X07
X08
X09

X0A
X0B
X0C

X0D

QD75
X00
X10
X11
X12
X13
X0C
X0D
X0E
X0F
X14
X15
X16
X17
X08
X09
X0A
X0B
X04

Axis 2 M code ON

X0E

X05

Axis 3 M code ON

X0F

X06

Axis 4 M code ON

X07

Synchronization flag

X01

X10 to X1F

X02, X03
X18 to X1F

Use prohibited

Output (Y)
Name
A1SD75
Axis 1 Positioning start
Y10
Axis 2 Positioning start
Y11
Axis 3 Positioning start
Y12
Axis 4 Positioning start

Axis 1 Stop
Y13
Axis 2 Stop
Y14
Axis 3 Stop
Y1C
Axis 4 Stop

All axis servo ON


Y15
Axis 1 Forward run JOG start
Y16
Axis 1 Reverse run JOG start
Y17
Axis 2 Forward run JOG start
Y18
Axis 2 Reverse run JOG start
Y19
Axis 3 Forward run JOG start
Y1A
Axis 3 Reverse run JOG start
Y1B
Axis 4 Forward run JOG start

Axis 4 Reverse run JOG start

PLC READY
Y1D
Axis 1 Execution prohibition

flag
Axis 2 Execution prohibition

flag
Axis 3 Execution prohibition

flag
Axis 4 Execution prohibition

flag
Y00 to Y0F
Use prohibited
Y1E to Y1F

: The ON/OFF statuses for READY are different between the QD75 and A1SD75.

Not READY/WDT error

READY

QD75

OFF

ON

A1SD75

ON

OFF

Appendix - 44

QD75
Y10
Y11
Y12
Y13
Y04
Y05
Y06
Y07
Y01
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
Y00
Y14
Y15
Y16
Y17
Y02, Y03
Y18 to Y1F

APPENDICES

MELSEC-Q
(4) Buffer memory address comparisons
The following table shows the buffer memory addresses of the QD75 (Axes 1 to
3) corresponding to the items of the A1SD75.
The shaded area shows the differences between the A1SD75 and QD75.
Buffer memory address

Items of A1SD75
Pr.1 Unit setting

AISD75

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

150

300

150

300

152
153

302
303

Pr.2 No. of pulses per rotation (AP)

151

301

2
3

Pr.3 Movement amount per rotation (AL)

152

302

4
5

154
155

304
305

Pr.4 Unit magnification (AM)

153

303

151

301

Pr.7 Speed limit value

6
7

156
157

306
307

10
11

160
161

310
311

Pr.8 Acceleration time 0

8
9

158
159

308
309

12
13

162
163

312
313

Pr.9 Deceleration time 0

10
11

160
161

310
311

14
15

164
165

314
315

Pr.10 Bias speed at start

12
13

162
163

312
313

6
7

156
157

306
307

Pr.12 Backlash compensation amount

15

165

315

17

167

317

Pr.13 Software stroke limit upper limit value

16
17

166
167

316
317

18
19

168
169

318
319

Pr.14 Software stroke limit lower limit value

18
19

168
169

318
319

20
21

170
171

320
321

Pr.15 Software stroke limit selection

20

170

320

22

172

322

Pr.16 Software stroke limit valid/invalid setting

21

171

321

23

173

323

Pr.17 Command in-position width

22
23

172
173

322
323

24
25

174
175

324
325

Pr.18 Torque limit setting value

24

174

324

26

176

326

Pr.19 M code ON signal output timing

25

175

325

27

177

327

Pr.20 Speed switching mode

26

176

326

28

178

328

Pr.21 Interpolation speed designation method

27

177

327

29

179

329

Pr.22 Current feed value during speed control

28

178

328

30

180

330

Pr.23 Manual pulse generator selection

29

179

329

Pr.25 Size selection for acceleration/deceleration time

31

181

331

34

184

334

Pr.26 Acceleration time 1

36
37

186
187

336
337

36
37

186
187

336
337

Pr.27 Acceleration time 2

38
39

188
189

338
339

38
39

188
189

338
339

Pr.28 Acceleration time 3

40
41

190
191

340
341

40
41

190
191

340
341

Pr.200 Speed-position function selection

Appendix - 45

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

Pr.29 Deceleration time 1

42
43

192
193

342
343

42
43

192
193

342
343

Pr.30 Deceleration time 2

44
45

194
195

344
345

44
45

194
195

344
345

Pr.31 Deceleration time 3

46
47

196
197

346
347

46
47

196
197

346
347

Pr.32 JOG speed limit value

48
49

198
199

348
349

48
49

198
199

348
349

Pr.33 JOG operation acceleration time selection

50

200

350

50

200

350

Pr.34 JOG operation deceleration time selection

51

201

351

51

201

351

Pr.35 Acceleration/deceleration process selection

52

202

352

52

202

352

Pr.36 S-pattern proportion

53

203

353

53

203

353

Pr.37 Sudden stop deceleration time

54
55

204
205

354
355

54
55

204
205

354
355

Pr.38 Stop group 1 sudden stop selection

56

206

356

56

206

356

Pr.39 Stop group 2 sudden stop selection

57

207

357

57

207

357

Pr.40 Stop group 3 sudden stop selection

58

208

358

58

208

358

Pr.41 Positioning complete signal output time

59

209

359

59

209

359

Pr.42 Allowable circular interpolation error width

60
61

210
211

360
361

60
61

210
211

360
361

62

212

362

62

212

362

64
65

214
215

364
365

64
65

214
215

364
365

Pr.44 Near pass mode selection for path control

66

216

366

Pr.45 OPR method

70

220

370

70

220

370

Pr.46 OPR direction

71

221

371

71

221

371

Pr.47 OP address

72
73

222
223

372
373

72
73

222
223

372
373

Pr.48 OPR speed

74
75

224
225

374
375

74
75

224
225

374
375

Pr.49 Creep speed

76
77

226
227

376
377

76
77

226
227

376
377

Pr.50 OPR retry

78

228

378

78

228

378

Pr.51 OPR dwell time

79

229

379

79

229

379

Pr.52 Setting for the movement amount after near-

80
81

230
231

380
381

80
81

230
231

380
381

Pr.53 OPR acceleration time selection

82

232

382

82

232

382

Pr.54 OPR deceleration time selection

83

233

383

83

233

383

Pr.55 OP shift amount

84
85

234
235

384
385

84
85

234
235

384
385

Pr.56 OPR torque limit value

86

236

386

86

236

386

Pr.57 Speed designation during OP shift

88

238

388

88

238

388

Pr.58 Dwell time during OPR retry

89

239

389

89

239

389

Pr.43 External start function selection

(QD75: Pr.42 External command function selection)


Pr.201 Restart allowable range when servo OFF to ON

point dog ON

Appendix - 46

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75
Pr.100 Servo series
Pr.101 Amplifier setting

A1SD75

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

100

250

400

30100

30250

30400

101

251

401

30101

30251

30401

Pr.102 Regenerative brake resistor


Pr.103 Motor type

102

252

402

30102

30252

30402

103

253

403

30103

30253

30403

Pr.104 Motor capacity


Pr.105 Servo motor speed

104

254

404

30104

30254

30404

105

255

405

30105

30255

30405

Pr.106 Feed back pulse


Pr.107 Rotation direction selection

106

256

406

30106

30256

30406

107

257

407

30107

30257

30407

Pr.108 Auto tuning


Pr.109 Servo response

108

258

408

30108

30258

30408

109

259

409

30109

30259

30409

Pr.110 Maker setting


Pr.111 Maker setting

110

260

410

30110

30260

30410

111

261

411

30111

30261

30411

Pr.112 Load inertia ratio


Pr.113 Position loop gain 1

112

262

412

30112

30262

30412

113

263

413

30113

30263

30413

Pr.114 Speed loop gain 1


Pr.115 Position loop gain 2

114

264

414

30114

30264

30414

115

265

415

30115

30265

30415

Pr.116 Speed loop gain 2


Pr.117 Speed integral compensation

116

266

416

30116

30266

30416

117

267

417

30117

30267

30417

Pr.118 Machine resonance suppression filter


Pr.119 Feed forward gain

118

268

418

30118

30268

30418

119

269

419

30119

30269

30419

Pr.120 In-position range


Pr.121 Electromagnetic brake sequence output

120

270

420

30120

30270

30420

121

271

421

30121

30271

30421

122

272

422

30122

30272

30422

123

273

423

30123

30273

30423

124

274

424

30124

30274

30424

30125

30275

30425

Pr.122 Analog monitor output


Pr.123 Optional function 1
Pr.124 Optional function 2
Pr.125 Adaptive vibration suppression control/ low
pass filter
Pr.126 Maker setting
Pr.127 Monitor output 1 offset

30126

30276

30426

127

277

427

30127

30277

30427

Pr.128 Monitor output 2 offset

128

278

428

30128

30278

30428

Appendix - 47

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

129

229

429

30129

30229

30329

130

230

430

30130

30230

30330

131

231

431

30131

30231

30331

132

232

432

30132

30232

30332

Pr.133 Optional function 6


Pr.134 PI-PID control switch-over position droop

133

233

433

30133

30233

30333

134

234

434

30134

30234

30334

Pr.135 Maker setting


Pr.136 Speed differential compensation

135

235

435

30135

30235

30335

136

236

436

30136

30236

30336

137

237

437

30137

30237

30337

Pr.129 Pre-alarm data selection


Pr.130 Zero speed
Pr.131 Error excessive alarm level
Pr.132 Optional function 5

Pr.137 Maker setting


Pr.138 Encoder output pulses

30138

30238

30338

Pr.139 Maker setting


Pr.140 Maker setting

30139

30239

30339

30140

30240

30340

Pr.141 Maker setting


Pr.143 Slight vibration suppression control selection 1

30141

30241

30341

30143

30243

30343

Pr.144 Slight vibration suppression control selection 2


Pr.145 Induction voltage compensation

30144

30244

30344

30145

30245

30345

Pr.146 Maker setting


Pr.147 Maker setting

30146

30246

30346

30147

30247

30347

Pr.148 Maker setting


Pr.149 Gain changing selection

30148

30248

30348

30149

30249

30349

Pr.150 Gain changing condition


Pr.151 Gain changing time constant

30150

30250

30350

30151

30251

30351

30152

30252

30352

Pr.152 Ratio of load inertia moment to servomotor


inertia moment 2
Pr.153 Position loop gain 2 changing ratio

30153

30253

30353

Pr.154 Speed loop gain 2 changing ratio


Pr.155 Speed integral compensation changing ratio

30154

30254

30354

30155

30255

30355

Pr.156 Maker setting


Pr.157 Maker setting

30156

30256

30356

30157

30257

30357

Pr.158 Maker setting


Pr.159 Maker setting

30158

30258

30358

30159

30259

30359

Pr.160 Optional function C


Pr.161 Machine resonance suppression filter 2

30160

30260

30360

30161

30261

30361

Pr.162 Maker setting


Pr.163 Maker setting

30162

30262

30362

30163

30263

30363

Pr.164 Maker setting


Pr.165 Maker setting

30164

30264

30364

30165

30265

30365

Pr.166 Maker setting

30166

30266

30366

Appendix - 48

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75
Md.1 In test mode flag
Md.2 Module name

A1SD75

QD75

Common for axis 1, 2, 3

Common for axis 1, 2, 3, 4

450

1200

451

452 453
454 455

Md.4 OS version

456
457

Md.5 Clock data (hour: minute)

460

Md.6 Clock data (second: 100 ms)

461

Md.3 OS type

(Pointer number)

(0) to (15)

Md.7 Start axis

462 to 537

1212 to 1287

463 to 538

1213 to 1288

464 to 539

1214 to 1289

465 to 540

1215 to 1290

466 to 541

1216 to 1291

542

1292

(QD75: Md. 3 Start information)


Md.8 Operation type

(QD75: Md. 4 Start No.)


Md.9 Start Hour: minute

(QD75: Md. 5 Start Hour)

Start
history

Md.10 Start Second: 100 ms

(QD75: Md. 6 Start Minute: second)


Md.11 Error judgment
Md.12 Start history pointer

(Pointer number)
Md.13 Start axis
Md.14 Operation type
Md.15 Start Hour: minute
Md.16 Start Second: 100 ms

Start
history
during
errors

Md.17 Error judgment


Md.18

Start history storage during error

(0) to (15)

543 to 618

544 to 619

545 to 620

546 to 621

547 to 622

623

(Pointer number)

(0) to (15)

Md.19 Axis in which the error occurred

624 to 684

1293 to 1353

Md.20 Axis error No.

625 to 685

1294 to 1354

626 to 686

1295 to 1355

627 to 687

1296 to 1356

688

1357

Md.21 Axis error occurrence Hour: minute

(QD75: Md. 11 Axis error occurrence


(Hour) )
Md.22 Axis error occurrence Second:

100 ms
(QD75: Md. 12 Axis error occurrence

Error
history

(Minute: second) )
Md.23 Error history pointer

Appendix - 49

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75

QD75

Common for axis 1, 2, 3


(Pointer number)

Common for axis 1, 2, 3, 4


(0) to (15)

Md.24 Axis in which the warning occurred

689 to 749

1358 to 1418

Md.25 Axis warning No.

690 to 750

1359 to 1419

691 to 751

1360 to 1420

692 to 752

1361 to 1421

753

1422

Md.26 Axis warning occurrence Hour:

minute
(QD75: Md. 16 Axis warning occurrence
(Hour) )

Warning
history

Md.27 Axis warning occurrence Second:

100 ms
(QD75: Md. 17 Axis warning occurrence
(Minute: second) )
Md.28 Warning history pointer

Appendix - 50

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

Md.29 Current feed value

800
801

900
901

1000
1001

800
801

900
901

1000
1001

Md.30 Machine feed value

802
803

902
903

1002
1003

802
803

902
903

1002
1003

Md.31 Feedrate

804
805

904
905

1004
1005

804
805

904
905

1004
1005

Md.32 Valid M code

806

906

1006

808

908

1008

Md.33 Axis error No.

807

907

1007

806

906

1006

Md.34 Axis warning No.

808

908

1008

807

907

1007

Md.35 Axis operation status

809

909

1009

809

909

1009

Md.36 Current speed

810

910

1010

810
811

910
911

1010
1011

Md.37 Axis feedrate

812
813

912
913

1012
1013

812
813

912
913

1012
1013

814
815

914
915

1014
1015

814
815

914
915

1014
1015

Md.39 External input/output signal

816

916

1016

816

916

1016

Md.40 Status

817

917

1017

817

917

1017

Md.41 Target value

818
819

918
919

1018
1019

818
819

918
919

1018
1019

Md.42 Target speed

820
821

920
921

1020
1021

820
821

920
921

1020
1021

Md.43 OP absolute position

822
823

922
923

1022
1023

Md.44 Movement amount after near-point dog ON

824
825

924
925

1024
1025

824
825

924
925

1024
1025

Md.45 Torque limit stored value

826

926

1026

826

926

1026

Md.46 Special start data instruction code setting value

827

927

1027

827

927

1027

828

928

1028

828

928

1028

Md.48 Start positioning data No. setting value

829

929

1029

829

929

1029

Md.49 In speed control flag

830

930

1030

830

930

1030

Md.50 In speed change processing flag

831

931

1031

831

931

1031

Md.51 Start data pointer being executed

832

932

1032

834

934

1034

Md.52 Last executed positioning data No.

833

933

1033

837

937

1037

834

934

1034

832

932

1032

835

935

1035

835

935

1035

Md.38 Speed-position switching control positioning

amount

Md.47 Special start data instruction parameter setting

value

Md.53 Repetition counter

(QD75: Md. 41 Special start repetition counter)


Md.54 Positioning data No. being executed
Md.55 Block No. being executed
Md.56 Positioning data being executed

836

936

1036

836

936

1036

838 to
847

938 to
947

1038 to
1047

838 to
847

938 to
947

1038 to
1047

Appendix - 51

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75
Axis 1

Axis 2

QD75
Axis 1

Axis 2

Axis 3

Md.100 OPR re-travel value

848
849

948
949

1048
1049

Md.101 Real current value

850
851

950
951

1050
1051

Md.102 Deviation counter value

852
853

952
953

1052
1053

Md.103 Motor rotation speed

854
855

954
955

1054
1055

Md.104 Motor current value

856

956

1056

Md.105 Auto tuning

857

957

1057

Md.105 Load inertia ratio

858

958

1058

Md.105 Position loop gain 1

859

959

1059

Md.105 Speed loop gain 1

860

960

1060

Md.105 Position loop gain 2

861

961

1061

Md.105 Speed loop gain 2

862

962

162

Md.105 Speed integral compensation

863

963

1063

Md.106 Servo amplifier software No.

864
865
866
867
868
869

964
965
966
967
968
969

1064
1065
1066
1067
1068
1069

Md.107 Parameter error No. (No.0 to 15)

870

970

1070

Md.107 Parameter error No. (No.16 to 31)

871

971

1071

Md.107 Parameter error No. (No.32 to 47)

872

972

1072

Md.107 Parameter error No. (No.48 to 63)

873

973

1073

Md.107 Parameter error No. (No.64 to 75)

874

974

1074

875

975

1075

Maker setting

Axis 3

876

976

1076

Md.108 Servo status

877

977

1077

Md.109 Regenerative load ratio

878

978

1078

Md.110 Effective load torque

879

979

1079

Md.111 Peak torque ratio

880

980

1080

Md.112 Semi full-closed control status

881

981

1081

Md.48 Deceleration start flag

899

999

1099

Appendix - 52

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75
Axis 1

Axis 2

QD75
Axis 3

Axis 1

Axis 2

Cd.1 Clock data setting (hour)

1100

Cd.2 Clock data setting (minute, second)

1101

Cd.3 Clock data writing

1102

Cd.4 Target axis

1103

Cd.5 Positioning data No.

1104

Cd.6 Write pattern

1105

Cd.7 Read/write request

1106

1108 to 1137

Cd.9 Flash ROM write request

1138

1900

Cd.10 Parameter initialization request

1139

1901

Cd.8 Read/write positioning data I/F

Axis 3

Cd.11 Positioning start No.

1150

1200

1250

1500

1600

1700

Cd.12 Axis error reset

1151

1201

1251

1502

1602

1702

Cd.13 Restart command

1152

1202

1252

1503

1603

1703

Cd.14 M code OFF request

1153

1203

1253

1504

1604

1704

Cd.15 New current value

1154
1155

1204
1205

1254
1255

1506
1507

1606
1607

1706
1707

Cd.16 New speed value

1156
1157

1206
1207

1256
1257

1514
1515

1614
1615

1714
1715

Cd.17 Speed change request

1158

1208

1258

1516

1616

1716

Cd.18 Positioning operation speed override

1159

1209

1259

1513

1613

1713

Cd.19 JOG speed

1160
1161

1210
1211

1260
1261

1518
1519

1618
1619

1718
1719

Cd.20 Speed-position switching enable flag

1163

1213

1263

1528

1628

1728

Cd.21 Speed-position switching control movement

1164
1165

1214
1215

1264
1265

1526
1527

1626
1627

1726
1727

Cd.22 Manual pulse generator enable flag

1167

1217

1267

1524

1624

1724

Cd.23 Manual pulse generator 1 pulse input

1168
1169

1218
1219

1268
1269

1522
1523

1622
1623

1722
1723

1170

1220

1270

1521

1621

1721

1171

1221

1271

1505

1605

1705

Cd.26 Step valid flag

1172

1222

1272

1545

1645

1745

Cd.27 Step mode

1173

1223

1273

1544

1644

1744

Cd.28 Step start information

1174

1224

1274

1546

1646

1746

Cd.29 Skip command

1175

1225

1275

1547

1647

1747

Cd.30 New torque value

1176

1226

1276

1525

1625

1725

Cd.31 Positioning starting point No.

1178

1228

1278

1501

1601

1701

Cd.32 Interrupt request during continuous operation

1181

1231

1281

1520

1620

1720

Cd.33 New acceleration time value

1184
1185

1234
1235

1284
1285

1508
1509

1608
1609

1708
1709

amount change register

magnification
Cd.24 OPR return request flag OFF request
Cd.25 External start valid

(QD75: Cd. 8 External command valid)

Appendix - 53

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75

Cd.34 New deceleration time value


Cd.35 Acceleration/deceleration time change during

QD75

Axis 1

Axis 2

Axis 3

Axis 1

Axis 2

Axis 3

1186
1187

1236
1237

1286
1287

1510
1511

1610
1611

1710
1711

1188

1238

1288

1512

1612

1712

speed change, enable/disable selection


Cd.41 Deceleration start flag valid

1905

Cd.42 Stop command processing for deceleration stop


selection

1907

Cd.100 Servo OFF command

1551

1651

1751

Cd.101 Torque output setting value

1552

1652

1752

Cd.102 Servo amplifier data read

1553

1653

1753

Da.1 Operation pattern


Da.2 Control system

1300

2300

3300

2000

8000

14000

1301

2301

3301

2001

8001

14001

1302

2302

3302

2002

8002

14002

1304
1305

2304
2305

3306
3307

2004
2005

8004
8005

14004
14005

1306
1307

2306
2307

3306
3307

2006
2007

8006
8007

14006
14007

1308
1309

2308
2309

3308
3309

2008
2009

8008
8009

14008
14009

No.2

1310 to
1319

2320 to
2329

3310 to
3319

2010 to
2019

8010 to
8019

14010 to
14019

No.3

1320 to
1329

2330 to
2339

3320 to
3329

2020 to
2029

8020 to
8029

14020 to
14029

Da.3 Acceleration time No.


Da.4 Deceleration time No.
Da.9 M code/condition data

Positioning data

Da.8 Dwell time/JUMP destination

No.1

positioning data No.


Da.7 Command speed
Da.5 Positioning address/movement

amount
Da.6 Arc address

to

to

to

to

to

to

to

No.100

2290 to
2299

3290 to
3299

4290 to
4299

2990 to
2999

8990 to
8999

14990 to
14999

1: With the QD75, the positioning data buffer memory addresses are Nos. 1 to 600.
Refer to Appendix 8 "List of buffer memory addresses" for details.

Appendix - 54

APPENDICES

MELSEC-Q

Buffer memory address


Items of A1SD75

A1SD75
Axis 1

Axis 2

QD75
Axis 3

Axis 1

Axis 2

Axis 3

Da.11 Start data No.

4300 4350 4550 4600 4800 4850

26000

26050

27000

27050

28000

28050

2nd point

4301 4351 4551 4601 4801 4851

26001

26051

27001

27051

28001

28051

3rd point

4302 4352 4552 4602 4802 4852

26002

26052

27002

27052

28002

instruction
Da.13 Parameter

to

to

50th point

Positioning start information


Positioning

1st
point

Da.12 Special start

Start block data

Da.10 Shape

to

to

4349 4399 4599 4649 4849 4899

to
26049

to
26099

27049

28052

to
27099

28049

28099

Da.14 Condition target

4400

4650

4900

26100

27100

28100

4402
4403

4652
4653

4902
4903

26102
26103

27102
27103

28102
28103

Da.17 Parameter 1

4404
4405

4654
4655

4904
4905

26104
26105

27104
27105

28104
28105

Da.18 Parameter 2

4406
4407

4656
4657

4906
4907

26106
26107

27106
27107

28106
28107

No.2

4410 to
4419

4660 to
4669

4910 to
4919

26110 to
26119

27110 to
27119

28110 to
28119

No.3

4420 to
4429

4670 to
4679

4920 to
4929

26120 to
26129

27120 to
27129

28120 to
28129

Da.15 Condition operator


Da.16 Address

Condition data

No.1

Indirect
designation

PLC CPU
memo area

to

to

to

to

to

to

to

No.10

4490 to
4499

4740 to
4749

4990 to
4999

26190 to
26199

27190 to
27199

28190 to
28199

Start No. 8001

4500

4750

5000

Start No. 8002

4501

4751

5001

to

to

to

to

to

to

to

Start No. 8050

4549

4799

5049

5050

Condition judgment target data of


the condition data

30000

to

to

5099

30099

Target axis

5100

Head positioning block No.

5101

No. of read/write data items

5102

Read/write request

5103

5110 to 6109

Read/write block

2: With the QD75, it is called "block start data".


3: With the QD75, the "block start data" and "condition data" in the shaded area are called "start block 0". There are five start blocks:
0 to 4.
Refer to Appendix 8 "List of buffer memory addresses" for details.

Appendix - 55

APPENDICES

MELSEC-Q
(5) Input/output signal comparisons
Input signal comparisons
A1SD75

Name

QD75

Logic (initial status)

Logic switch with


parameters

Logic (initial status)

Logic switch with


parameters

Negative logic

Not possible

Negative logic
(multiple of 4)

Not possible

Negative logic
(multiple of 4)

Possible

Near-point signal

Negative logic

Not possible

Negative logic

Possible

Stop signal

Negative logic

Not possible

Negative logic

Possible

Upper limit

Negative logic

Not possible

Negative logic

Possible

Negative logic

Not possible

Negative logic

Possible

Negative logic

Not possible

Negative logic

Possible

Negative logic

Not possible

Negative logic

Possible

In-position signal
Manual pulse generator A phase
Manual pulse generator B phase

Lower limit
External start

Speed-position switching signal

1: Comparisons about manual pulse generator A phase/B phase.


A1SD75

QD75

No. of connectable manual pulse


generators

1 generator/1 axis

1 generator/1 module

Mode selection (with parameter)

Not possible

Possible
Multiple of 1 mode, multiple of 2 mode,
multiple of 4 mode, PLS/SIGN mode

2: With the QD75, the "external start signal" and "speed-position switching signal" are combined into the "external command
signal/switching signal".

Appendix - 56

APPENDICES

MELSEC-Q

Appendix 6 Positioning control troubleshooting


Trouble type

Questions/Trouble

Remedy

No.

Display reads "FFFFH" when a


parameter is read with GX
Configurator-QP.

The PLC CPU power was turned OFF or the PLC CPU
was reset, etc., during flash ROM writing, which deleted
the data in the flash ROM.
Initialize the parameters, and reset the required
parameters.
(Refer to Section 13.2 "Parameter initialization function"
for details.)

How can the parameters be


returned to their initial values ?

Set the " Cd.2 Parameter initialization request" to "1".


(Refer to Section 13.2 "Parameter initialization function"
for details.)

A parameter error occurred


although the parameter was set
correctly by GX Configurator-QP.

The parameter may have been overwritten in the PLC


program.
Review the PLC program.

Parameter

In the QD75, deceleration stops are executed after the


machine exceeds hardware stroke limit range. Because of
The machine overruns if operating
this, more time is required for the deceleration stop as the
at high speeds when the hardware
speed increases, and the overrun becomes larger.
stroke limit range is exceeded.
(The deceleration time becomes shorter at lower speeds,
so the overrun becomes smaller.)

Use a "JOG operation", " Inching operation" or "Manual


pulse generator operation" to return the machine to inside
When the machine exceeded the the hardware stroke limit range.
hardware stroke limit range,
(When the hardware stroke limit range is exceeded,
positioning toward inside the range positioning will not start toward inside the range even
was started, but the machine did when so commanded. Once the range is exceeded, a
not start.
return to inside the range can only be executed using a
"JOG operation", "Inching operation" or "Manual pulse
generator operation".)

Degree

Exactly one rotation is required,


but the setting range for a "degree"
Designate "360.000" in the INC control.
unit setting is "0 to 359.999...".
The motor will make exactly one rotation.
Won't the rotation deviate by
"0.00...1"?

Movement amount
per pulse

If the "movement amount per


pulse" is calculated as written in
the manual, settings smaller than
the basic parameter setting range
cannot be carried out.

Hardware stroke limit

Will an override setting value


written before starting be valid?
Override

Set "movement amount per pulse" in the QD75 using the


three parameter values of Pr.2 to Pr.4 .
Try setting the values following the explanations for each
parameter.
It will be valid.

During path control, will the


override still be valid after the point It will still be valid.
is passed?
How can the override be
canceled?

Set the " Cd.13 Positioning operation speed override" to


"100".

Appendix - 57

8
9

10

APPENDICES

Trouble type

MELSEC-Q

Questions/Trouble

Remedy

No.

Set "1: Sudden stop" in the " Pr.37 Stop group 1 sudden
How can the deceleration stop
time during stopping be shortened stop selection", and reduce the setting value of " Pr.36
11
using the hardware stroke limit?
Sudden stop deceleration time".
The value set for the acceleration/deceleration time is the
time required for the machine to accelerate from speed
The motor does not operate at
"60000ms" although the
acceleration/deceleration time is
set to "60000ms".
Acceleration/decelerat
ion time

"0" to the value set in " Pr.8 Speed limit value". Because
of that, the acceleration/deceleration time will also be
12
shorter than "60000ms" if the command speed value is
smaller than the " Pr.8 Speed limit value". (Refer to the
explanation for Pr.9 and Pr.10

for details.)

Can each acceleration/


deceleration time be individually
set to trapezoidal or S-pattern
acceleration/deceleration?

The trapezoidal and S-pattern acceleration/deceleration


processing is a common setting for all
acceleration/deceleration times, so individual setting is not
13
possible.
(Refer to Section 12.7.7 "Acceleration/deceleration
process function".)

The machine starts and stops


suddenly when carrying out JOG
operations and positioning
operations.
(Using an MR-J2S servo
amplifier.)

Review the parameter settings for acceleration/


deceleration time, speed limit value, JOG speed limit
value, JOG acceleration/deceleration time, etc.

14

Simplified absolute
value

Are simplified absolute values


They are possible if the models are used in combination
possible in the QD75P and QD75D with a Mitsubishi "AC Servo".
Positional deviation models?
(Refer to "AC servo User's Manual" for details.)

15

Positional deviation

The physical position deviates


from the commanded position,
although the positioning is
complete (and the monitored
current position is correct).

If the deviation counter value is not "0", the servo side is


still moving.
Increase the torque.

16

A setting of "1m 1PLS" is


required in the following system.
Ball screw pitch
10mm
No. of feedback pulses
8192PLS

In this case, the following values will result.


No. of pulses per rotation 8192
Movement amount per rotation 10000
Unit magnification 10
Therefore, the "Movement amount per pulse" will become
"1.2207m".
This value is fixed by the machine system, so it cannot be
changed.
Thus, the setting "1m 1PLS" cannot be achieved.

17

Electronic gear

Appendix - 58

APPENDICES

MELSEC-Q

Trouble type

Error compensation

Questions/Trouble

Remedy

The machine only moves to


"10081230", although positioning
with a command value of
"10081234" carried out.
How can the error be
compensated?
The following values are currently
set.

" Pr.2 No. of pulses per


rotation" 8192PLS

Reset Pr.3

and Pr.2

No.

in the following order.

1) Calculate "8192/8000 10081234/10081230".


2) Obtain the reduced value.

18

3) Set the numerator in " Pr.3 Movement amount per


rotation", and the denominator in " Pr.2 No. of pulses
per rotation".

" Pr.3 Movement amount

per rotation"

8000m

The near-point dog must be set to turn OFF at a position


after the OP is passed.
When carrying out a count-method (When the OPR is started on the near-point dog ON in a
count-method machine OPR, the machine enters a
machine OPR, the message
normal machine OPR operation after returning to the
"Leave Sufficient Distance From
near-point dog OFF region.)
The OP Position To The NearPoint Dog OFF." appears. Is there (If the near-point dog is turned OFF before the OP, and
the machine OPR is started between the near-point dog
a problem
OFF position and the OP, the machine will mistakenly
if the distance is short?
interpret that its current position is before the near-point
dog ON position, and it will pass over the OP and
continue moving.)

19

Carry out the following measures.


1) Separate the near-point dog signal and zero signal
detection positions.
In the near-point dog method
machine OPR, the stop positions
are not uniform.

2) Lower the values in " Pr.46 OPR speed" and

" Pr.47 Creep speed".

20

3) Confirm whether the zero signal and near-point dog


signal turn ON normally.
4) Check that there is no play (backlash) in the machine
system.

OPR

Can the machine OPR be carried


out with the OPR retry function
when it is started with the nearpoint dog ON and the upper/lower
limit OFF?

A "Hardware stroke limit error" will occur and the


operation will not be carried out.
(The machine will interpret any position where the nearpoint dog is ON as being within the working range, and
that the upper/lower limit is ON.)

Are ABS and INC positioning


possible without carrying out an
OPR?

They are possible.


In this case, the position where the power is turned ON is 22
handled as the current feed value "0".
The OPR request flag turns ON in the following cases.
1) When the power is turned ON.
2) When the absolute system has not been set.
3) When the OPR has not been executed at the absolute
23
position system.
4) When an OPR operation starts.
If no problem is found when the above are checked, then
it is possible that the communication is being interrupted
by "a fault in the bus cable", "noise influence", etc.

After an OPR, the OPR request


flag sometimes turns ON for no
apparent reason.

Appendix - 59

21

APPENDICES

Trouble type

Start

MELSEC-Q

Questions/Trouble

Remedy

The positioning start signal [Y10] is


kept ON until the BUSY signal is
OFF, but is there any problem with
turning it OFF before the BUSY
signal turns OFF?

After the BUSY signal turns ON, there is no problem with


turning [Y10] OFF before the BUSY signal turns OFF.
(The QD75 detects the rising edge (OFF ON) of the
positioning start signal [Y10].)

No.

25

Check the " Md.26 Axis operation status" and


The operation will not start even
when the start signal is turned ON. " Md.23 Axis error No.".

26

The signal should be turned ON at 4ms or more.


How many milliseconds should the
(If possible, set the signal so it does not turn ON only
axis stop signal [Y4] be turned ON
momentarily, but instead stays ON until the BUSY signal
for?
turns OFF. This will keep the stop signal from skipping.)

27

Set "1: Sudden stop" in the parameter from Pr.37 to

How can a sudden stop be


selected?

Pr.39 corresponding to the stop group, and reduce the

28

setting value of " Pr.36 Sudden stop deceleration time".


Stop

"Normal deceleration stop" was


selected in " Pr.39 Stop group 3
sudden stop", and Y stop was

Circular interpolation

Speed-position
switching control

JOG operation

The operation will not change.


Even if the same stop factor is input again during the
turned ON. If the " Pr.39 "setting deceleration stop, it will be ignored. The same
29
is changed to "sudden stop" during deceleration stop process used when the stop signal was
first
input
will
be
continued.
a deceleration stop, and the Y stop
signal turns from OFF to ON, will (This also applies for Pr.37 and Pr.38 .)
the operation change to a sudden
stop from that point?
ABS system circular interpolation
The address designation may be incorrect. When carrying
operates normally, but a vertically
out INC system circular interpolation, designate the
30
oblong circle results when INC
relative addresses from the starting point of both the
system circular interpolation is
center point and end point.
carried out.
Can the speed be changed during
speed control and position control No. The speed for the speed control and position control
by speed-position switching
cannot be set differently.
control?

31

Either of the following is possible.


1) The PLC program may be incorrect. Check by
creating a test program in which the JOG start signal
is turned ON only.
Even if the JOG start signal is
2) If the machine is hitting something when the torque
turned ON, the response until it
32
setting is low, it may be trying to move by JOG
turns ON is sometimes slow.
operation in the opposite direction. In this case, the
machine will start moving only after the internal droop
pulses have been reached 0 in the counter, even if the
JOG start signal has been turned ON. This makes it
seem that the response is slow.
Either of the following is possible.
1) The JOG start signal may be chattering. Monitor the
JOG start signal to confirm whether it is chattering.
The operation is not carried out at
(When using the "BUSY signal" in the JOG operation
the set JOG speed, although the
33
start circuit, check the position of the BUSY signal.)
speed limit value has not been
reached.
2) The " Pr.31 JOG speed limit value" may not be
appropriate. Review the setting value and carry out
the JOG operation again.

Appendix - 60

APPENDICES

Trouble type

MELSEC-Q

Questions/Trouble

Remedy

The " Pr.31 JOG speed limit value" may be larger than
When a JOG operation is
Pr.8 Speed limit value".
attempted, an error results and the the "
machine does not move.
Review the parameters and carry out the JOG operation
again.
JOG operation

Manual pulse
generator operation

Current value
changing

If a value other than "0" is set for " Cd.16 Inching


Why does the positioning complete movement amount", the inching operation is carried out
and the positioning complete signal turns ON.
signal turns ON during the JOG
operation?
Confirm that the " Cd.16 Inching movement amount" is
set to "0".
Possible.
Is it possible to count the pulses
Set the " Pr.24 Manual pulse generator input selection"
when the B phase is set to "1", and
to "3: PLS/ SIGN mode". It is possible to count the pulses
only A phase pulses are input?
when only A phase pulses are input.
Can a manual pulse generator
other than the Mitsubishi MRHDP01 be used?

Other manual pulse generators can be used if they


conform to Section 3.4 "Specifications for input/output
interfaces with external devices."

No.

34

35

36

37

Can one manual pulse generator


This is possible if the system conforms to the electrical
be operated connected to several
specifications.
QD75 modules?

38

The BUSY signal is not canceled


by the current value changing.
How can it be canceled?

39

The BUSY signal may remain if the scan time is long.


Use a complete signal to check whether the current value
changing has been executed.

The QD75 READY signal does not "A parameter error" has occurred.
QD75 READY signal turn ON even when the PLC
Confirm the error No. in the error history, and correct the
READY signal [Y0] is turned ON. parameter.

40

M code ON signal

The QD75 checks the M code ON signal OFF request


Is there any problem with setting
every "3.5ms", so there is a possibility that the M code ON
an M code ON signal OFF request
signal OFF may be delayed by a maximum of "3.5ms"
41
in the next scan after the M code
after the M code ON signal ON, even if an M code ON
ON signal ON?
signal OFF request is set.

Servo ON

The servo amplifier LED remains


"Ab" even if all axis servo Y1 is
turned ON.

Set the motor capacity for servo parameter (30104,


30204, 30304, 30404).

42

Error 537 (PLC READY signal


OFF at positioning start) occurs
after the QD75 is replaced. (The
PLC program is the same.)

The internal parameters of the QD75 may be different.


Check if the QD75 READY signal [X0] turns ON when the
PLC READY signal [Y0] turns ON.
When the PLC READY signal is ON but the QD75
READY signal is OFF, the parameter error has occurred.
Check the error code and modify the parameter with the
error.

45

Module

The motor only rotates in one


direction.
Motor
Can the current motor speed be
monitored?

The parameter settings on the QD75 side may not match


those on the servo side.
46
Check the parameter settings.
The speed shown on the QD75 monitor is calculated from
the number of pulses output from the module. Thus, the
actual motor speed cannot be monitored.
47
( " Md.22 Feedrate" monitors the commanded speed. It
does not show the actual motor speed.)

Appendix - 61

APPENDICES

Trouble type

MELSEC-Q

Questions/Trouble

Remedy

Backlash compensation value


Error 920 (backlash compensation
0
65535
amount error) occurs even when
Movement amount per pulse
the backlash compensation value
Setting is not possible if the above equation is not
is set to "1".
satisfied.

No.

48

When a JOG operation is


The hardware stroke limit wiring has probably not been
attempted, errors such as error
104 (hardware stroke limit+) or
carried out.
49
error 105 (hardware stroke limit ) Refer to section "12.4.4 Hardware stroke limit function" for
occur and the machine does not
details, and wire accordingly.
move.

Error/warning

Error 997 (Speed selection at OP


shift error) appears when the PLC
READY signal [Y0] turns from OFF
to ON.

A value besides "0" or "1" may be set in the Pr.56 Speed


designation during OP shift.
50
Review the set PLC program, and reset the correct
parameters.

When the start signal was turned


ON immediately after the stop
signal ON, warning 100 (start
during operation) was detected,
and the start was ignored.

The QD75 starts the deceleration stop process when the


stop signal ON is detected. Thus, the machine interprets
that "positioning is still being executed" immediately after
51
the stop signal ON. Even if the start signal is turned ON at
that time, the start request will be ignored and warning
100 will occur.

Does warning 500 (deceleration


and stop speed change) occur
only during "stop deceleration" and
"automatically deceleration"?
Is there any problem if the
operation is continued in that state
without resetting the error?

The warning occurs only at those times mentioned at the


left. Because this is a warning, there is no problem if the
operation can be continued without resetting the error.
(When the speed is changed using the override, the new
value will not be reflected on the data being executed, but
will be reflected from the next start.)

52

The positioning may have not been completed properly


by the occurrence of the stop factor.

Positioning
completion signal

Check the axis monitor " Md.26 axis operation state"


after BUSY signal OFF.
Stopped
: The stop signal is turned ON
during positioning.
Check the condition of the stop
signal (Y stop or external stop)
When the position control is
ON.
carried out, the positioning
completion signal is not turned ON. During error occurrence : An error occurred during
positioning.
Check the cause of error

53

occurrence from " Md.23 axis


error number".
The setting value for detailed parameter 2 "Positioning
completion signal output time" is 0 or shorter than scan
time.
Set the properly detectable time using the PLC program.

Appendix - 62

54

APPENDICES

MELSEC-Q

Appendix 7 List of buffer memory addresses


The following shows the relation between the buffer memory addresses and the various items.
Do not set other than the default value "0" of the "Maker setting".
Axis 2

Axis 3

Axis 4

150

300

450

2
3
4
5

152
153
154
155

302
303
304
305

452
453
454
455

151

301

451

6
7
8
9
10
11
12
13
14
15

156
157
158
159
160
161
162
163
164
165

306
307
308
309
310
311
312
313
314
315

456
457
458
459
460
461
462
463
464
465

17

167

317

467

18
19
20
21

168
169
170
171

318
319
320
321

468
469
470
471

22

172

322

472

Pr.14 Software stroke limit selection

23

173

323

473

Pr.15 Software stroke limit valid/invalid selection

24
25

174
175

324
325

474
475

Pr.16 Command in-position width

26

176

326

476

Pr.17 Torque limit setting value

27

177

327

477

Pr.18 M code ON signal output timing

28

178

328

478

Pr.19 Speed switching mode

29

179

329

479

Pr.20 Interpolation speed designation method

30

180

330

480

Pr.21 Current feed value during speed control

31

181

331

481

Pr.22 Input signal logic selection

Pr.1 Unit setting


Pr.2 No. of pulses per rotation (AP)
Pr.3 Movement amount per rotation (AL)
Pr.4 Unit magnification (AM)
Pr.7 Bias speed at start

Maker setting
Pr.8 Speed limit value
Pr.9 Acceleration time 0
Pr.10 Deceleration time 0

Memory area

Basic parameters 1

Item

Axis 1

Basic parameters
2

Buffer memory address

Pr.12 Software stroke limit upper limit value

Detailed parameters 1

Pr.13 Software stroke limit lower limit value

34

184

334

484

Pr.200 Speed-position function selection

35

185

335

485

Maker setting

36
37
38
39

186
187
188
189

336
337
338
339

486
487
488
489

Pr.25 Acceleration time 1


Pr.26 Acceleration time 2

Appendix - 63

Detailed
parameters 2

Pr.24 Manual pulse generator input selection

33

Positioning parameters

Pr.11 Backlash compensation amount

APPENDICES

MELSEC-Q

Buffer memory address

Item

Axis 1
40
41
42
43
44
45
46
47
48
49

Axis 2
190
191
192
193
194
195
196
197
198
199

Axis 3
340
341
342
343
344
345
346
347
348
349

Axis 4
490
491
492
493
494
495
496
497
498
499

50

200

350

500

Pr.32 JOG operation acceleration time selection

51

201

351

501

Pr.33 JOG operation deceleration time selection

52

202

352

502

Pr.34 Acceleration/deceleration process selection

53

203

353

503

Pr.35 S-pattern proportion

54
55

204
205

354
355

504
505

Pr.36 Sudden stop deceleration time

56

206

356

506

Pr.37 Stop group 1 sudden stop selection

57

207

357

507

Pr.38 Stop group 2 sudden stop selection

58

208

358

508

Pr.39 Stop group 3 sudden stop selection

59

209

359

509

Pr.40 Positioning complete signal output time

60
61

210
211

360
361

510
511

Pr.41 Allowable circular interpolation error width

62

212

362

512

Pr.42 External command function selection

64
65

214
215

364
365

514
515

Pr.201 Restart allowable range when servo OFF to


ON

70

220

370

520

Pr.43 OPR method

71

221

371

521

Pr.44 OPR direction

72
73
74
75
76
77

222
223
224
225
226
227

372
373
374
375
376
377

522
523
524
525
526
527

78

228

378

528

Pr.48 OPR retry

80
81

230
231

380
381

530
531

Pr.50 Setting for the movement amount after

82

232

382

532

Pr.51 OPR acceleration time selection

83

233

383

533

Pr.52 OPR deceleration time selection

84
85

234
235

384
385

534
535

Pr.53 OP shift amount

86

236

386

536

Pr.54 OPR torque limit value

88

238

388

538

Pr.56 Speed designation during OP shift

89

239

389

539

Pr.57 Dwell time during OPR retry

Memory area

Pr.27 Acceleration time 3


Pr.28 Deceleration time 1
Pr.29 Deceleration time 2
Pr.30 Deceleration time 3

near-point dog ON

Appendix - 64

Positioning parameters
OPR parameters

Pr.47 Creep speed

OPR basic parameters

Pr.46 OPR speed

OPR detailed parameters

Pr.45 OP address

Detailed parameters 2

Pr.31 JOG speed limit value

APPENDICES

MELSEC-Q

Buffer memory address


Common to axes 1, 2, 3, and 4
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211

Maker setting

(3)

(4)

(5)

(6)

(7)

(8)

(9)

1212

1217

1222

1227

1232

1237

1242

1247

1252

1257

1262

1267

1272

1277

1282

1287

Md.3 Start information

1213

1218

1223

1228

1233

1238

1243

1248

1256

1258

1263

1268

1273

1278

1283

1288

Md.4 Start No.

1214

1219

1224

1229

1234

1239

1244

1249

1254

1259

1264

1269

1274

1279

1284

1289

Md.5 Start Hour

1215

1220

1225

1230

1235

1240

1245

1250

1255

1260

1265

1270

1275

1280

1285

1290

Md.6 Start Minute: second

1216

1221

1226

1231

1236

1241

1246

1251

1256

1261

1266

1271

1276

1281

1286

1291

Md.7 Error judgment


Md.8 Start history pointer

1292
(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10) (11) (12) (13) (14) (15)

1293

1297

1301

1305

1309

1313

1317

1321

1325

1329

1333

1337

1341

1345

1349

1353

1294

1298

1302

1306

1310

1314

1318

1322

1326

1330

1334

1338

1342

1346

1350

1354

1295

1299

1303

1307

1311

1315

1319

1323

1327

1331

1335

1339

1343

1347

1351

1355

(Pointer No.)
Md.9 Axis in which the error

Md.11 Axis error occurrence

(Hour)
1296

1300

1304

1308

1312

1316

1320

1324

1328

1332

1336

1340

1344

1348

1352

1356

Md.12 Axis error occurrence

Error History

occurred
Md.10 Axis error No.

(Minute: second)
Md.13 Error history pointer

1357
(0)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10) (11) (12) (13) (14) (15)

1358

1362

1366

1370

1374

1378

1382

1386

1390

1394

1398

1402

1406

1410

1414

1418

1359

1363

1367

1371

1375

1379

1383

1387

1391

1395

1399

1403

1407

1411

1415

1419

1360

1364

1368

1372

1376

1380

1384

1388

1392

1396

1400

1404

1408

1412

1416

1420

(Pointer No.)
Md.14 Axis in which the

warning occurred

Md.16 Axis warning

occurrence (Hour)
Md.17 Axis warning
1361

1365

1369

1373

1377

1381

1385

1389

1393

1397

1401

1405

1409

1413

1417

1421

occurrence
(Minute: second)

1422

Md.18 Warning history pointer

1424
1425

Md.19 No. of write accesses to

flash ROM

Appendix - 65

Warning history

Md.15 Axis warning No.

Monitor data

(2)

System monitor data

(1)

Start History

(10) (11) (12) (13) (14) (15)

(Pointer No.)

(0)

(1)

area

Md.1 In test mode flag

1200

(0)

Memory

Item

APPENDICES

MELSEC-Q

Buffer memory address

Item

Axis 1
800
801
802
803
804
805

Axis 2
900
901
902
903
904
905

Axis 3
1000
1001
1002
1003
1004
1005

Axis 4
1100
1101
1102
1103
1104
1105

806

906

1006

1106

Md.23 Axis error No.

807

907

1007

1107

Md.24 Axis warning No.

808

908

1008

1108

Md.25 Valid M code

809

909

1009

1109

Md.26 Axis operation status

810
811
812
813

910
911
912
913

1010
1011
1012
1013

1110
1111
1112
1113

814
815

914
915

1014
1015

1114
1115

Md.29 Speed-position switching control positioning

816

916

1016

1116

Md.30 External input/output signal

817

917

1017

1117

Md.31 Status

818
819
820
821
824
825

918
919
920
921
924
925

1018
1019
1020
1021
1024
1025

1118
1119
1120
1121
1124
1125

Md.33 Target speed

826

926

1026

1126

Md.35 Torque limit stored value

827

927

1027

1127

Md.20 Current feed value


Md.21 Machine feed value
Md.22 Feedrate

Md.27 Current speed


Md.28 Axis feedrate

Md.34 Movement amount after near-point dog ON

Md.36 Special start data instruction parameter


Md.37 Special start data instruction No. setting

828

928

1028

1128

829

929

1029

1129

Md.38 Start positioning data No. setting value.

830

930

1030

1130

Md.39 In speed control flag

831

931

1031

1131

Md.40 In speed change processing flag

832

932

1032

1132

Md.41 Special start repetition counter

833

933

1033

1133

Md.42 Control system repetition counter

834

934

1034

1134

Md.43 Start data pointer being executed

835

935

1035

1135

Md.44 Positioning data No. being executed

836

936

1036

1136

Md.45 Block No. being executed

837

937

1037

1137

Md.46 Last executed positioning data No.

1038 to
1047

1138 to
1147

value

Md.47 Positioning data being executed

Appendix - 66

Monitor data

Md.32 Target value

Axis monitor data

amount

setting value

838 to 847 938 to 947

Memory area

APPENDICES

MELSEC-Q

Axis 2

Axis 3

Axis 4

848
849

948
949

1048
1049

1148
1149

Md.100 OPR re-travel value

850
851

950
951

1050
1051

1150
1151

Md.101 Real current value

852
853

952
953

1052
1053

1152
1153

Md.102 Deviation counter value

854
855

954
955

1054
1055

1154
1155

Md.103 Motor rotation speed

856

956

1056

1156

Md.104 Motor current value

857

957

1057

1157

Md.105 Auto tuning

858

958

1058

1158

Md.105 Load inertia ratio

859

959

1059

1159

Md.105 Position loop gain 1

860

960

1060

1160

Md.105 Speed loop gain 1

861

961

1061

1161

Md.105 Position loop gain 2

862

962

1062

1162

Md.105 Speed loop gain 2

863

963

1063

1163

Md.105 Speed integral compensation

864
865
866
867
868
869

964
965
966
967
968
969

1064
1065
1066
1067
1068
1069

1164
1165
1166
1167
1168
1169

Md.106 Servo amplifier software No.

870

970

1070

1170

Md.107 Parameter error No. (No.0 to 15)

871

971

1071

1171

Md.107 Parameter error No. (No.16 to 31)

872

972

1072

1172

Md.107 Parameter error No. (No.32 to 47)

873

973

1073

1173

Md.107 Parameter error No. (No.48 to 63)

874

974

1074

1174

Md.107 Parameter error No. (No.64 to 75)

875

975

1075

1175

876

976

1076

1176

877

977

1077

1177

Md.108 Servo status

878

978

1078

1178

Md.109 Regenerative load ratio

879

979

1079

1179

880

980

1080

1180

Md.111 Peak torque ratio

899

999

1099

1199

Md.48 Deceleration start flag

Maker setting

Md.110 The continuous effective load torque is

indicated.

Appendix - 67

Memory area

Monitor data

Item

Axis 1

Axis monitor data

Buffer memory address

APPENDICES

MELSEC-Q

Buffer memory address

Item

Axis 1

Axis 2

Axis 3

Axis 4

1500

1600

1700

1800

Cd.3 Positioning start No.

1501

1601

1701

1801

Cd.4 Positioning starting point No.

1502

1602

1702

1802

Cd.5 Axis error reset

1503

1603

1703

1803

Cd.6 Restart command

1504

1604

1704

1804

Cd.7 M code OFF request

1505

1605

1705

1805

Cd.8 External command valid

1506
1507
1508
1509
1510
1511

1606
1607
1608
1609
1610
1611

1706
1707
1708
1709
1710
1711

1806
1807
1808
1809
1810
1811

1512

1612

1712

1812

during speed change, enable/disable


selection

1513

1613

1713

1813

Cd.13 Positioning operation speed override

1514
1515

1614
1615

1714
1715

1814
1815

Cd.14 New speed value

1516

1616

1716

1816

Cd.15 Speed change request

1517

1617

1717

1817

Cd.16 Inching movement amount

1518
1519

1618
1619

1718
1719

1818
1819

Cd.17 JOG speed

1520

1620

1720

1820

Memory area

Cd.9 New current value


Cd.10 New acceleration time value
Cd.11 New deceleration time value

operation
1521

1621

1721

1821

Cd.19 OPR request flag OFF request

1522
1523

1622
1623

1722
1723

1822
1823

Cd.20 Manual pulse generator 1 pulse input

1524

1624

1724

1824

Cd.21 Manual pulse generator enable flag

1525

1625

1725

1825

Cd.22 New torque value

1526
1527

1626
1627

1726
1727

1826
1827

Cd.23 Speed-position switching control movement

1528

1628

1728

1828

Cd.24 Speed-position switching enable flag

1529

1629

1729

1829

Maker setting

1530
1531

1630
1631

1730
1731

1830
1831

Cd.25 Position-speed switching control speed

1532

1632

1732

1832

Cd.26 Position-speed switching enable flag

1533
1534
1535
1536
1537

1633
1634
1635
1636
1637

1733
1734
1735
1736
1737

1833
1834
1835
1836
1837

Maker setting

1538

1638

1738

1838

Cd.29 Target position change request flag

1539

1639

1739

1839

Maker setting

1540

1640

1740

1840

magnification

amount change register

change register

Cd.27 Target position change value (new address)


Cd.28 Target position change value (new speed)

Cd.30 Simultaneous starting axis start data No.

(axis 1 start data No.)

Appendix - 68

Control data

Cd.18 Interrupt request during continuous

Axis control data

Cd.12 Acceleration/deceleration time change

APPENDICES

MELSEC-Q

Buffer memory address


Axis 1

Axis 2

Axis 3

Axis 4

1541

1641

1741

1841

Item

Memory area

Cd.31 Simultaneous starting axis start data No.

(axis 2 start data No.)


1542

1642

1742

1842

Cd.32 Simultaneous starting axis start data No.

(axis 3 start data No.)


Cd.33 Simultaneous starting axis start data No.

1543

1643

1743

1843

1544

1644

1744

1844

Cd.34 Step mode

1545

1645

1745

1845

Cd.35 Step valid flag

1546

1646

1746

1846

Cd.36 Step start information

1547

1647

1747

1847

Cd.37 Skip command

1548

1648

1748

1848

Cd.38 Teaching data selection

1549

1649

1749

1849

Cd.39 Teaching positioning data No.

1550

1650

1750

1850

Cd.40 ABS direction in degrees

1551

1651

1751

1851

Cd.100 Servo OFF command

1552

1652

1752

1852

Cd.101 Torque output setting value

1553

1653

1753

1853

Cd.102 Servo amplifier data read


Cd.1 Flash ROM write request

1901

Cd.2 Parameter initialization request

1905

Cd.41 Deceleration start flag valid

1907

Cd.42 Stop command processing for deceleration

stop selection

Appendix - 69

Control data
System control data

1900

Axis control data

(axis 4 start data No.)

APPENDICES

MELSEC-Q

Buffer memory address


Axis 1

Axis 2

Axis 3

Item

Axis 4

Memory area

Da.1 Operation pattern


Da.2 Control system

2000

8000

14000

20000

Da.3 Acceleration time No.


Da.4 Deceleration time No.
Da.5 Axis to be interpolated

8001

14001

20001

Da.10 M code/condition data No. /No. of

LOOP to LEND repetitions


2002

8002

14002

20002

Da.9 Dwell time/JUMP destination

No.1

2001

8003

14003

20003

Maker setting

2004
2005

8004
8005

14004
14005

20004
20005

Da.8 Command speed

2006
2007

8006
8007

14006
14007

20006
20007

2008
2009
2010
to
2019

8008
8009
8010
to
8019

14008
14009
14010
to
14019

20008
20009
20010
to
20019

2020
to
2029

8020
to
8029

14020
to
14029

20020
to
20020

to
7990
to
7999

to
13990
to
13999

to
19990
to
19999

to
25990
to
25999

Da.6 Positioning address/movement

amount
Da.7 Arc address

No.2

No.3
To
No.600

Appendix - 70

Positioning data

2003

Positioning data

positioning data No.

APPENDICES

MELSEC-Q

Buffer memory address


Axis 1

Axis 2

Axis 3

Item

Memory area

Axis 4

29000

29050

Da.13 Special start instruction


Da.14 Parameter
26001

26051

27001

27051

28001

28051

29001

29051

2nd point

26002

26052

27002

27052

28002

28052

29002

29052

3rd point

26049

to
26099

27049

to
27099

28049

to
28099

29049

to

Starting block 0

to

50th point

29099

Da.15 Condition target

26100

27100

28100

29100

26102
26103

27102
27103

28102
28103

29102
29103

Da.17 Address

26104
26405

27104
27405

28104
28405

29104
29405

Da.18 Parameter 1

26106
26107

27106
27107

28106
28107

29106
29107

Da.19 Parameter 2

No.1

No.2
No.3
to
No.10

26110 to 26119 27110 to 27119 28110 to 28119 29110 to 29119


26120 to 26129 27120 to 27129 28120 to 28129 29120 to 29129

to

to

to

Condition data

Da.16 Condition operator

to

26190 to 26199 27190 to 27199 28190 to 28199 29190 to 29199

26200 to 26299 27200 to 27299 28200 to 28299 29200 to 29299

Block start data

26300 to 26399 27300 to 27399 28300 to 28399 29300 to 29399

Condition data

26400 to 26499 27400 to 27499 28400 to 28499 29400 to 29499

Block start data

26500 to 26599 27500 to 27599 28500 to 28599 29500 to 29599

Condition data

26600 to 26699 27600 to 27699 28600 to 28699 29600 to 29699

Block start data

26700 to 26799 27700 to 27799 28700 to 28799 29700 to 29799

Condition data

26800 to 26899 27800 to 27899 28800 to 28899 29800 to 29899

Block start data

26900 to 26999 27900 to 27999 28900 to 28999 29900 to 29999

Condition data

Appendix - 71

Positioning data (Starting block data)

28050

Starting block 1

28000

Starting block 2

27050

Starting block 3

27000

Starting block 4

26050

Block start data

Da.12 Start data No.


26000

1st point

Da.11 Shape

APPENDICES

MELSEC-Q

Buffer memory address


Axis 3

Item

Memory area

Axis 4

30000
to

Condition judgement target data of the condition


data

30099

Appendix - 72

Positioning data

Axis 2

PLC CPU
memo area

Axis 1

APPENDICES

MELSEC-Q

Axis 3

Axis 4

30100

30200

30300

30400

Pr.100 Servo series

30101

30201

30301

30401

Pr.101 Amplifier setting

30102

30202

30302

30402

Pr.102 Regenerative brake resistor

30103

30203

30303

30403

Pr.103 Motor type

30104

30204

30304

30404

Pr.104 Motor capacity

30105

30205

30305

30405

Pr.105 Servo motor speed

30106

30206

30306

30406

Pr.106 Feed back pulse

30107

30207

30307

30407

Pr.107 Rotation direction selection

30108

30208

30308

30408

Pr.108 Auto tuning

30109

30209

30309

30409

Pr.109 Servo response

30110

30210

30310

30410

Pr.110 Maker setting

30111

30211

30311

30411

Pr.111 Maker setting

30112

30212

30312

30412

Pr.112 Load inertia ratio

30113

30213

30313

30413

Pr.113 Position loop gain 1

30114

30214

30314

30414

Pr.114 Speed loop gain 1

30115

30215

30315

30415

Pr.115 Position loop gain 2

30116

30216

30316

30416

Pr.116 Speed loop gain 2

30117

30217

30317

30417

Pr.117 Speed integral compensation

30118

30218

30318

30418

Pr.118 Machine resonance

suppression filter

30119

30219

30319

30419

Pr.119 Feed forward gain

30120

30220

30320

30420

Pr.120 In-position range

30121

30221

30321

30421

30122

30222

30322

30422

Pr.122 Analog monitor output

30123

30223

30323

30423

Pr.123 Optional function 1

30124

30224

30324

30424

Pr.124 Optional function 2

30125

30225

30325

30425

30126

30226

30326

30426

Pr.126 Maker setting

30127

30227

30327

30427

Pr.127 Monitor output 1 offset

30128

30228

30328

30428

Pr.128 Monitor output 2 offset

30129

30229

30329

30429

Pr.129 Pre-alarm data selection

30130

30230

30330

30430

Pr.130 Zero speed

30131

30231

30331

30431

Pr.131 Error excessive alarm level

30132

30232

30332

30432

Pr.132 Optional function 5

30133

30233

30333

30433

Pr.133 Optional function 6

30134

30234

30334

30434

30135

30235

30335

30435

Pr.135 Maker setting

30136

30236

30336

30436

Pr.136 Speed differential compensation

30137

30237

30337

30437

Pr.137 Maker setting

30138

30238

30338

30438

Pr.138 Encoder output pulses

30139

30239

30339

30439

Pr.139 Maker setting

Pr.121 Electromagnetic brake sequence

output

Memory area

Pr.125 Adaptive vibration suppression

Pr.134 PI-PID control switch-over

position droop

Appendix - 73

Servo expansion parameters

control/ low pass filter

Servo parameters

Axis 2

Servo basic parameters

Item

Axis 1

Servo adjustment parameters

Buffer memory address

APPENDICES

MELSEC-Q

Buffer memory address

Item

Axis 1

Axis 2

Axis 3

Axis 4

30140

30240

30340

30440

Pr.140 Maker setting

30141

30241

30341

30441

Pr.141 Maker setting

30142

30242

30342

30442

Pr.142 Maker setting

30143

30243

30343

30443

30344

30444

control selection 1
Pr.144 Slight vibration suppression

control selection 2

30145

30245

30345

30445

Pr.145 Induction voltage compensation

30146

30246

30346

30446

Pr.146 Maker setting

30147

30247

30347

30447

Pr.147 Maker setting

30148

30248

30348

30448

Pr.148 Maker setting

30149

30249

30349

30449

Pr.149 Gain changing selection

30150

30250

30350

30450

Pr.150 Gain changing condition

30151

30251

30351

30451

Pr.151 Gain changing time constant

30152

30252

30352

30452

30153

30253

30353

30453

30154

30254

30354

30454

Pr.152 Ratio of load inertia moment to

servo motor inertia moment 2


Pr.153 Position loop gain 2 changing

ratio
Pr.154 Speed loop gain 2 changing

ratio
Pr.155 Speed integral compensation

30155

30255

30355

30455

30156

30256

30356

30456

Pr.156 Maker setting

30157

30257

30357

30457

Pr.157 Maker setting

30158

30258

30358

30458

Pr.158 Maker setting

30159

30259

30359

30459

Pr.159 Maker setting

30160

30260

30360

30460

Pr.160 Optional function C

30161

30261

30361

30461

30162

30262

30362

30462

Pr.162 Maker setting

30163

30263

30363

30463

Pr.163 Maker setting

30164

30264

30364

30464

Pr.164 Maker setting

30165

30265

30365

30465

Pr.165 Maker setting

30166

30266

30366

30466

Pr.166 Maker setting

changing ratio

Pr.161 Machine resonance

suppression filter 2

Appendix - 74

Servo parameters

30244

Pr.143 Slight vibration suppression

Servo expansion parameters 2

30144

Memory area

APPENDICES

MELSEC-Q

Appendix 8 External dimension drawing


[1] QD75M1/QD75M2/QD75M4
QD75M1
RUN

QD75M2
AX1

ERR

RUN

QD75M4
AX1
AX2

RUN

ERR

AX1
AX2
AX3
AX4

ERR

QD75M4
AX1
AX2

AX1

QD75M1

AX3
AX4

AX1
AX2

QD75M2

27.4(1.08)

70(2.76)

98(3.86)

Unit: mm (inch)

90(3.54)

46(1.81)
136(5.35)

Appendix - 75

APPENDICES

MELSEC-Q

MEMO

Appendix - 76

INDEX
Acceleration time 2 ( Pr.26 )........................5-36

[Number]

Acceleration time 3 ( Pr.27 )........................5-36

1-axis fixed-feed control ................................ 9-43


1-axis linear control (ABS linear 1) ............... 9-27
1-axis linear control (INC linear 1) ................ 9-28
1-axis speed control ...................................... 9-68
2-axis circular interpolation control with sub point
designation (ABS circular sub)
....................................................................... 9-54
2-axis circular interpolation control with sub point
designation (INC circular sub)
....................................................................... 9-57
2-axis circular interpolation control with center
point designation (ABS circular right/ABS circular
left) ................................................................. 9-62
2-axis circular interpolation control with center
point designation (INC circular right/INC circular
left) ................................................................. 9-65
2-axis fixed-feed control (interpolation)
....................................................................... 9-46
2-axis linear interpolation control (ABS linear 2)
....................................................................... 9-29
2-axis linear interpolation control (INC linear 2)
....................................................................... 9-31
2-axis speed control ...................................... 9-71
3-axis fixed-feed control (interpolation)
....................................................................... 9-48
3-axis linear interpolation control (ABS linear 3)
....................................................................... 9-33
3-axis linear interpolation control (INC linear 3)
....................................................................... 9-36
3-axis speed control ...................................... 9-74
4-axis fixed-feed control (interpolation)
....................................................................... 9-52
4-axis linear interpolation control (ABS linear 4)
....................................................................... 9-39
4-axis linear interpolation control (INC linear 4)
....................................................................... 9-42
4-axis speed control ...................................... 9-78

Acceleration time No. ( Da.3 )......................5-84


Acceleration/deceleration process selection
( Pr.34 ) ........................................................5-38
Acceleration/deceleration processing function
......................................................................12-81
Acceleration/deceleration time change during
speed change, enable/disable selection ( Cd.12 )
......................................................................5-144
Acceleration/deceleration time change function
......................................................................12-47
Acceleration/deceleration time change program
........................................................................6-45
Actual acceleration/deceleration time ...........5-26
Adaptive vibration suppression control/low pass
filter ( Pr.125 ).................................................5-72
Address ( Da.17 ) .......................................5-107
AFTER mode ...............................................12-65
Allowable circular interpolation error width
( Pr.41 ) ........................................................5-42
Amplifier setting ( Pr.101 ) .............................5-58
Analog monitor output ( Pr.122 ) ...................5-68
Applicable system ............................................2-5
Applicable wire size .........................................3-3
Arc address ( Da.7 ) .....................................5-92
Auto tuning ( Pr.108 ).....................................5-62
Automatic trapezoidal acceleration/deceleration
processing method ......................................12-81
Axis display LED ..............................................4-3
Axis error No. ( Md.10 , Md.23 ).........5-116, 120
Axis error occurrence (Hour) ( Md.11 ) ......5-116
Axis error occurrence (Minute: second) ( Md.12 )
......................................................................5-116
Axis error reset ( Cd.5 ) ..............................5-140
Axis feed rate ( Md.28 ) ..............................5-124
Axis in which the error occurred ( Md.9 )

[A]
ABS direction in degrees ( Cd.40 )............ 5-158

......................................................................5-116

Absolute system ............................................ 9-15

Axis in which the warning occurred ( Md.14 )

Acceleration time 0 ( Pr.9 ) ......................... 5-26

......................................................................5-118
Axis monitor data .........................................5-120

Acceleration time 1 ( Pr.25 ) ....................... 5-36


Index - 1

Axis operation status ( Md.26 ) .................. 5-122


Axis stop signal ............................................. 3-17

Axis warning occurrence (Hour) ( Md.16 ). 5-118

Connection confirmation................................4-14
Connector.........................................................4-3
Continuous operation interrupt program .......6-48
Continuous path control...................................9-8
Continuous positioning control ........................9-7
Control data area .............................................7-3
Control functions ..............................................3-4

Axis warning occurrence (Minute: second)

Control system ( Da.2 ) ................................5-84

Axis to be interpolated ( Da.5 ).................... 5-84


Axis warning detection ................................ 5-126
Axis warning No. ( Md.15 , Md.24 )........... 5-118

( Md.17 )...................................................... 5-118

Control system repetition counter ( Md.42 )

Backlash compensation amount ( Pr.11 ). 5-28

......................................................................5-132
Count method 1) ..............................................8-8
Count method 2) ............................................8-10

Backlash compensation function ................ 12-11

Creep speed ( Pr.47 )..................................5-52

[B]

Current feed value .........................................9-16

Basic parameters 1 ....................................... 5-22


Basic parameters 2 ....................................... 5-26
Block .............................................................. 10-2

Current feed value during speed control ( Pr.21 )

Block No. being executed ( Md.45 ) .......... 5-132

........................................................................5-32

Block start (Normal start) .............................. 10-2


Block start data.............................................. 10-7
Block start data area (Nos. 7000 to 7004) ..... 7-3
Buffer memory................................................. 7-2
Buffer memory area configuration .................. 7-5
BUSY signal .................................................. 3-14

Current speed ( Md.27 )..............................5-122

Current feed value ( Md.20 ).......................5-120

[D]
Data set method.............................................8-12
Data transmission process ..............................7-8
Deceleration stop ...........................................6-71
Deceleration curve.......................................12-93
Deceleration curve re-processing ...............12-93
Deceleration curve configuration.................12-94
Deceleration start flag ( Md.48 ) ..................5-134

[C]
Cable clamp................................................... 4-12
Combination of functions .............................. 3-12
Combination of main functions and sub functions
....................................................................... 3-12
Command in-position flag ........................... 5-126
Command in-position function .................... 12-78

Deceleration start flag function....................12-89


Deceleration start flag valid ( Cd.41 )..........5-138

Command in-position width ( Pr.16 ).......... 5-30

Deceleration time 1 ( Pr.28 ) .......................5-36

Command speed ( Da.8 ) ............................ 5-94

Deceleration time 2 ( Pr.29 ) .......................5-36

Common functions ............................... 3-10, 13-4


Communicating signals between QD75 and each
module ........................................................... 1-19
Composite speed .......................................... 5-32
Condition data ............................................. 10-16
Condition operator....................................... 10-17

Deceleration time 3 ( Pr.30 ) .......................5-36

Deceleration time 0 ( Pr.10 ) .......................5-26

Deceleration time No. ( Da.4 ) .....................5-84


Detailed parameters 1 ...................................5-28
Detailed parameters 2 ...................................5-36
Details of input signals (QD75 PLC CPU)
........................................................................3-15
Details of output signals (PLC CPU QD75)
........................................................................3-17
Deviation counter clear ..................................3-19
Deviation counter value ( Md.102 )..............5-134
Disposal instructions......................................4-15
DOS/V personal computer ........................... A-14
Drive unit (Servo amplifier) ........................... A-14

Condition operator ( Da.16 ) ...................... 5-107


Condition start ............................................. 10-10
Condition target ( Da.15 ) .......................... 5-107
Conditional JUMP ....................................... 9-112
Configuration and roles of QD75 memory...... 7-2
Confirming the current value......................... 9-16
Confirming the installation and wiring........... 4-14
Index - 2

For restarting..................................................6-69
For starting "fast OPR" ..................................6-60
For starting "machine OPR" ..........................6-59
For starting "major positioning control" .........6-60
For starting "position-speed switching control"
........................................................................6-61
For starting "speed-position switching control"
........................................................................6-61
For starting with external command signal ...6-64
For wiring..........................................................4-9
Forced stop ....................................................6-70
Front-loading speed switching mode ............9-13
Functions for compensating the control ......12-11
Functions to change the control details ......12-37
Functions to limit the control........................12-23
Functions.............................................Appendix-3

Dwell time (JUMP destination positioning data


No.) ( Da.9 ).................................................. 5-94
Dwell time during OPR retry ( Pr.57 )......... 5-56

[E]
Effective load torque ( Md.110 ) .................. 5-136
Electrical specifications ................................. 3-18
Electrical specifications sequence ( Pr.121 )
....................................................................... 5-68
Electronic gear function............................... 12-13
Emergency stop ............................................ 6-70
Error and warning details .............................. 15-2
Error detection signal .................................... 3-14
Error history ................................................. 5-116
Error history pointer ( Md.13 ) .................... 5-116
Error judgment ( Md.7 ).............................. 5-114
Error reset program....................................... 6-51
Execution data backup function.................... 13-5
Execution prohibition flag.............................. 3-14
External command ........................................ 3-16

[G]
Gain changing selection 2 ( Pr.149 ).............5-78
Gain changing condition ( Pr.150 )................5-78
Gain changing time constant ( Pr.151 ).........5-78
General configuration of program .................6-20
General image of system.................................2-2
GX Configurator-QP .............................. A-14, 2-4
GX Developer ............................................... A-14

External command function selection ( Pr.42 )


....................................................................... 5-42
External command function valid setting program
....................................................................... 6-36
External command valid ( Cd.8 ) ............... 5-142
External device connector............................... 4-3
External dimension drawing............. Appendix-63

[H]
Handling ...........................................................4-5
Hardware stroke limit function .....................12-35
High-level positioning control ........................10-2

External input/output signal ( Md.30 )........ 5-124


External I/O signal logic switching function .. 13-7
External I/O signal monitor function.............. 13-8

[I]
In speed change processing flag ( Md.40 )

[F]

......................................................................5-130
In speed control flag ....................................5-126

Fast OPR....................................................... 8-13


Fatal stop ....................................................... 6-70
Features of QD75............................................ 1-2
Feed forward gain ( Pr.119 ) ......................... 5-66
Feed back pulse ( Pr.106 )............................ 5-60

In speed control flag ( Md.39 )....................5-130


In test mode flag ( Md.1 )............................5-110
Inching movement amount ( Cd.16 ) .........5-148

Feedrate ( Md.22 )...................................... 5-120

Inching operation setting program.................6-41


Inching operation start time chart ................11-23
Inching operation timing and processing times
......................................................................11-19
Inching operation .........................................11-17
Incremental system........................................9-15
Independent positioning control ......................9-6
Initialization program......................................6-53
In-position range ( Pr.120 ) ............................5-68

Flash ROM ...................................................... 7-2


Flash ROM write program............................. 6-50
Flash ROM write request ( Cd.1 ) ............. 5-138
Flow of all processes..................................... 1-22
Flow of system operation .............................. 1-22
Follow up function ......................................... 6-89
For creating program....................................... 6-2
For installation ................................................. 4-7
For maintenance ........................................... 4-15
Index - 3

Input signal logic selection ( Pr.22 ) ........... 5-32


Interface internal circuit ................................. 3-21
Intentional stop .............................................. 6-70
Internal circuit ................................................ 3-19
Internal current consumption .......................... 3-3
Interpolation axis ........................................... 9-21
Interpolation control....................................... 9-21

List of warnings ............................................15-90


Load inertia ( Pr.112 ) ....................................5-64
LOOP ...........................................................9-114
Lower limit ......................................................3-21

[M]
M code (Condition data No., No. of LOOP to

Interpolation speed designation method ( Pr.20 )

LEND repetitions) ( Da.10 )..........................5-94

....................................................................... 5-32
Interruption request during continuous operation

M code OFF request....................................12-65

( Cd.18 )...................................................... 5-148

M code ON signal ..........................................3-15


M code ON signal output timing ..................12-64

M code OFF request ( Cd.7 ) .....................5-140

[J]

M code ON signal output timing ( Pr.18 ) ...5-30

JOG operation ............................................... 11-4


JOG operation acceleration time selection

M code output function ................................12-64


Machine feed value........................................9-16

( Pr.32 )........................................................ 5-36

Machine feed value ( Md.21 ) .....................5-120

JOG operation deceleration time selection

Machine OPR...................................................8-4
Machine response suppression filter ( Pr.118 )
........................................................................5-66
Machine response suppression filter 2 ( Pr.161 )
........................................................................5-80
Main functions ..................................................3-6
Major positioning controls................................9-2
Manual control ...............................................11-2
Manual pulse generator...................................2-4
Manual pulse generator................................ A-14
Manual pulse generator cable ..........Appendix-24
Manual pulse generator 1 pulse input

( Pr.33 )........................................................ 5-36


JOG operation setting program .................... 6-41
JOG operation start time chart.................... 11-11
JOG operation timing and processing times
....................................................................... 11-6
JOG speed ( Cd.17 ).................................. 5-148
JOG speed limit value ( Pr.31 ) .................. 5-36
JOG start signal............................................. 3-15
JUMP instruction ......................................... 9-112

[K]

magnification ( Cd.20 ) ...............................5-150


Manual pulse generator enable flag ( Cd.21 )

[L]
Last executed positioning data No. ( Md.46 )

......................................................................5-150

..................................................................... 5-132
LED display functions................................ 15-106
LEND ........................................................... 9-115
List of block start data ................................... 5-98
List of condition data ................................... 5-104
List of configuration devices............................ 2-4
List of control data ....................................... 5-138
List of dedicated instructions......................... 14-2
List of devices used......................................... 6-5
List of errors................................................... 15-6
List of functions................................................ 3-4
List of input/output signal details................... 3-20
List of input/output signals ............................ 3-14
List of monitor data...................................... 5-110
List of parameters.......................................... 5-22
List of positioning data .................................. 5-82

Manual pulse generator input selection ( Pr.24 )


........................................................................5-32
Manual pulse generator operation ..............11-27
Manual pulse generator operation program
........................................................................6-42
Manual pulse generator operation start time chart
......................................................................11-34
Manual pulse generator operation timing and
processing times ..........................................11-29
Mechanism of positioning control....................1-7
Monitor data area.............................................7-3
Movement amount after near-point dog ON
( Md.34 ) ......................................................5-128
Monitor output 1 offset ( Pr.127 ) ..................5-74
Monitor output 2 offset ( Pr.128 ) ..................5-74
Motor capacity ( Pr.104 ) ..............................5-60
Index - 4

Movement amount per pulse ( Pr.2 to Pr.4 )

Operation timing and processing time during


speed-position switching control (INC mode)
........................................................................9-86
Operation timing and processing time of fast
OPR................................................................8-14

....................................................................... 5-22

OPR acceleration time selection ( Pr.51 ) ..5-54

Movement amount per rotation ( Pr.3 ) ...... 5-22

OPR basic parameters ..................................5-48


OPR complete flag.......................................5-126

Motor current value ( Md.104 ) ................... 5-134


Motor rotation speed ( Md.103 ) ................. 5-134
Motor type ( Pr.103 ) .................................... 5-60
Monitor output offset ( Pr.127 ) .................... 5-74

Multiple axes simultaneous start control .... 10-20


Multiple PLC .................................................... 2-5

OPR deceleration time selection ( Pr.52 ) ..5-54


OPR detailed parameters ..............................5-54

[N]

OPR direction ( Pr.44 ) ................................5-50

Names of each part......................................... 4-3


Near pass function ...................................... 12-20
Near pass .................................................... 12-20
Near-point dog method machine OPR ........... 8-6
Near-point dog signal .................................... 3-18

OPR method ....................................................8-5


OPR method ( Pr.43 )..................................5-48
OPR method (1): Near-point dog method.......8-6
OPR method (2): Count method 1)
..........................................................................8-8
OPR method (3): Count method 2)
........................................................................8-10
OPR method (4): Data set method ...............8-12
OPR OFF request program ...........................6-35
OPR request ....................................................8-2
OPR request flag .........................................5-126

New acceleration time value ( Cd.10 ) ...... 5-144


New current value ....................................... 9-106
New current value ( Cd.9 )......................... 5-142
New deceleration time value ( Cd.11 ) ...... 5-144
New speed value ( Cd.14 ) ........................ 5-146
New torque value ( Cd.22 )........................ 5-150

OPR request flag OFF request ( Cd.19 )

NEXT start ................................................... 10-15


No. of control axes .......................................... 3-2
No. of modules can be mounted..................... 2-5
No. of occupied I/O points............................... 3-3

......................................................................5-150
OPR retry ( Pr.48 ).......................................5-52
OPR re-travel value ( Md.100 ) ....................5-134
OPR retry function .........................................12-4

No. of pulses per rotation ( Pr.2 ) ............... 5-22

OPR speed ( Pr.46 )....................................5-50

No. of write accesses to flash ROM ( Md.19 )

OPR torque limit value ( Pr.54 ) ..................5-56

..................................................................... 5-118
NOP instruction ........................................... 9-111
Normal start ................................................... 10-8

Optional function 1 ( Pr.123 ).........................5-70


Optional function 2 ( Pr.124 ).........................5-72
Optional function 5 ( Pr.132 ).........................5-74
Optional function 6 ( Pr.133 ).........................5-74
Optional function C ( Pr.160 ) ........................5-82
Order of priority for stop process...................6-72
Outline design of positioning system.............1-18
Outline of installation, wiring and maintenance
..........................................................................4-2
Outline of OPR control.....................................8-2
Outline for restarting ......................................1-27
Outline of starting...........................................1-24
Outline of stopping .........................................1-26
Override function..........................................12-44
Override program...........................................6-44

[O]
OP address ( Pr.45 )................................... 5-50
OP shift amount ( Pr.53 ) ............................ 5-56
OP shift function ............................................ 12-8
Operating principle .......................................... 1-7
Operation pattern ( Da.1 )............................ 5-84
Operation patterns........................................... 9-5
Operation timing and processing time during
position-speed switching control................... 9-94
Operation timing and processing time during
speed-position switching control (ABS mode)
....................................................................... 9-94

Index - 5

Positioning start signal...................................3-17

[P]

Positioning starting point No. ( Cd.4 ) ........5-140

Parameter ( Da.14 ) ................................... 5-101


Parameter 1 ( Da.18 ) ................................ 5-107
Parameter 2 ( Da.19 )................................. 5-107
Parameter area ............................................... 7-3
Parameter initialization program ................... 6-50
Parameter initialization request ( Cd.2 ).... 5-138
Performance specifications............................. 3-2
Peripheral device........................................... A-14
Personal computer ........................................ A-14
PFWRT........................................................ 14-11
PINIT.............................................................. 14-2
PLC CPU ....................................................... A-14
PLC CPU memo area ..................................... 7-3
PLC CPU module............................................ 2-5
PLC READY signal ....................................... 3-17
PLC READY signal [Y0] ON program .......... 6-36
Position loop gain 1 ( Pr.113 )....................... 5-64
Position loop gain 2 ( Pr.115 )....................... 5-64
Position loop gain change ratio ( Pr.153 ) .... 5-78
Position-speed switching control .................. 9-99
Position-speed switching control speed change
register ( Cd.25 ) ........................................ 5-152
Position-speed switching control enable flag
( Cd.26 )...................................................... 5-154
Position-speed switching latch flag............. 5-126
Position-speed switching signal.................... 3-21
Positioning address/movement amount ( Da.6 )
....................................................................... 5-86
Positioning complete signal .......................... 3-15
Positioning complete signal output time ( Pr.40 )
....................................................................... 5-42
Positioning control operation program.......... 6-16
Positioning complete ....................................... 9-6
Positioning data area (No.1 to 600)................ 7-3
Positioning data being executed ( Md.47 )
..................................................................... 5-132
Positioning data No. being executed ( Md.44 )
..................................................................... 5-132
Positioning operation speed override ( Cd.13 )
..................................................................... 5-146
Positioning program examples ..................... 6-20
Positioning start No. ( Cd.3 ) ..................... 5-140
Positioning start No. setting program ........... 6-36
Positioning start program .............................. 6-39
Index - 6

Precautions
Disposal instructions................................4-15
Handling precautions .................................4-5
Precautions for creating program..............6-2
Precautions for installation ........................4-7
Precautions for maintenance...................4-15
Precautions for MR-J2M-B connection .12-98
Precautions for SSCNET cable wiring ......4-7
Precautions for using stepping motor .....1-22
Precautions for wiring ..............................4-10
Pre-alarm data selection ( Pr.129 ) ...............5-74
Pre-reading start function ............................12-84
Process time
Inching operation timing and processing time
...............................................................11-19
JOG operation timing and processing time
.................................................................11-6
Machine OPR operation timing and process
time..........................................................6-62
Manual pulse generator operation timing and
processing times ...................................11-29
Operation timing and processing time during
position-speed switching control ............9-94
Operation timing and processing time during
speed-position switching control (ABS mode)
.................................................................9-94
Operation timing and processing time during
speed-position switching control (INC mode)
.................................................................9-86
Operation timing and processing time of fast
OPR.........................................................8-14
Position control operation timing and process
time..........................................................6-63
Program details..............................................6-53
Program examples
Acceleration/deceleration time change
program ...................................................6-45
Continuous operation interrupt program
.................................................................6-48
Error reset program .................................6-51
External command function valid setting
program ...................................................6-36
Flash ROM write program .......................6-50
Inching operation setting program...........6-42
JOG operation setting program...............6-42

Rotation direction ( Pr.107 )...........................5-60

JOG operation/inching operation execution


program .................................................. 6-24
M code OFF program.............................. 6-41
Manual pulse generator operation program
................................................................ 6-42
OPR request OFF program .................... 6-35
Override program .................................... 6-44
Parameter initialization program............. 6-50
Parameter setting program ..................... 6-20
PLC READY signal [Y0] ON program .... 6-36
Positioning start No. setting program ..... 6-36
Positioning start program ........................ 6-39
Restart program ...................................... 6-49
Servo on [Y1] program............................ 6-36
Servo parameter read program .............. 6-51
Skip program ........................................... 6-47
Speed change program .......................... 6-43
Step operation program .......................... 6-46
Stop program........................................... 6-52
Target position change program............. 6-48
Teaching program ................................... 6-47
Torque change program ......................... 6-45
Unit setting program................................ 6-21
PSTRT1......................................................... 14-3
PSTRT2......................................................... 14-3
PSTRT3......................................................... 14-3
PSTRT4......................................................... 14-3
Purpose and applications of positioning control
......................................................................... 1-5

[S]
Servo adjustment parameter .........................5-64
Servo expansion parameter ..........................5-74
Servo expansion parameter 2 .......................5-78
Servo amplifier data read ( Cd.102 ) ..........5-160
Servo amplifier S/W No. ( Md.106 ) .............5-134
Servo basic parameter ..................................5-58
Servo OFF command ( Cd.100 ) ................5-160
Servo ON/OFF .............................................12-89
Servo parameter ( Md.105 ).........................5-134
Servo response ( Pr.109 )..............................5-62
Servo series ( Pr.100 )...................................5-58
Servo status ( Md.108 )................................5-136
Setting data ......................................................5-2
Setting for the movement amount after near-point
dog ON ( Pr.50 ) ..........................................5-54
Setting items for block start data ...................5-12
Setting items for condition data .....................5-13
Setting items for servo parameters .................5-7
Setting items for OPR parameters ..................5-6
Setting items for positioning data ....................5-9
Setting items for positioning parameters.........5-4
Setting the positioning data ...........................9-22
Setting the torque limit function ...................12-27
Shape ( Da.11 ) ..........................................5-101

[Q]
QD75 ............................................................. A-14
QD75 READY signal..................................... 3-15

[R]
Ratio of load inertia moment to servomotor inertia
moment 2 ( Pr.152 ) ...................................... 5-78
Read current value ( Md.101 )..................... 5-134
Reference axis .............................................. 9-21
Reference axis speed ................................... 5-33
Regenerative brake resistor ( Pr.102 ) ......... 5-58
Regenerative load ratio ( Md.109 ).............. 5-140
Relatively safe stop ....................................... 6-70
Remote I/O station .......................................... 2-5
Repeated start (FOR condition).................. 10-14
Repeated start (FOR loop).......................... 10-13

Signal layout of connector .............................3-19


Signal name ...................................................3-14
Signals
Axis stop signal ........................................3-17
BUSY signal.............................................3-15
Error detection signal...............................3-15
Execution prohibition flag signal..............3-17
JOG start signal .......................................3-17
M code ON signal ....................................3-15
PLC READY signal..................................3-17
Positioning complete signal.....................3-15
Positioning start signal.............................3-15
QD75 READY signal ...............................3-15
Start complete signal ...............................3-15
Synchronization flag signal......................3-15
Simultaneous start .......................................10-12
Simultaneous starting axis start data No. (Axis 1
start data No.) ( Cd.30 )..............................5-156
Simultaneous starting axis start data No. (Axis 2

Restart command ( Cd.6 ) ......................... 5-140

start data No.)( Cd.31 )...............................5-156

Restart operation........................................... 6-67


Restart program ............................................ 6-67
Index - 7

Simultaneous starting axis start data No. (Axis 3

Speed switching mode ( Pr.19 )..................5-32

start data No.)( Cd.32 ) .............................. 5-156

Speed-position switching control (ABS mode)


........................................................................9-91
Speed-position switching control (INC mode)
........................................................................9-86
Speed-position switching control movement

Simultaneous starting axis start data No. (Axis 4


start data No.)( Cd.33 ) .............................. 5-156
Skip command ( Cd.37 ) ............................ 5-158
Skip function ................................................ 12-61
Skip operation program................................. 6-47
Slot................................................................... 2-5
Software stroke limit function...................... 12-29
Software stroke limit lower limit value ( Pr.13 )
....................................................................... 5-28
Software stroke limit selection ( Pr.14 ) ..... 5-28
Software stroke limit upper limit value ( Pr.12 )
....................................................................... 5-28
Software stroke limit valid/invalid setting ( Pr.15 )
....................................................................... 5-28
S-pattern acceleration/deceleration processing
method......................................................... 12-82
S-pattern proportion ( Pr.35 )...................... 5-38

amount change register ( Cd.23 ) ..............5-152


Speed-position switching control positioning
amount ( Md.29 ).........................................5-124
Speed-position switching enable flag ( Cd.24 )
......................................................................5-148
Speed-position switching latch flag .............5-126
Speed-position switching signal ....................3-18
Spiral interpolation .........................................9-61
SSCNET........................................................ A-14
SSCNET cable over all length.........................3-3
Standard speed switching mode ...................9-12
Start Hour ( Md.5 ) ......................................5-112
Start complete signal .....................................3-15

Special start instruction ( Da.13 ) .............. 5-101

Start data No. ( Da.12 ) ..............................5-101

Special start data instruction code setting value

Start data pointer being executed ( Md.43 )

( Md.36 )...................................................... 5-130


value ( Md.37 )............................................ 5-130

......................................................................5-132
Start details setting program..........................6-54
Start history ..................................................5-112

Special start repetition counter ( Md.41 )... 5-132

Start history pointer ( Md.8 ) .......................5-114

Specifications of input/output interfaces....... 3-18


Specifications of input/output signals ........... 3-14
Speed change 0 flag ................................... 5-126
Speed change function ............................... 12-37
Speed change program ................................ 6-20

Start information ( Md.3 ) ............................5-112

Start positioning data No. setting value

Speed change request ( Cd.15 ) ............... 5-107

( Md.38 ) ......................................................5-130

Speed designation during OP shift ( Pr.56 )

Start program .................................................6-56


Start program for high-level positioning control
......................................................................10-23

Special start data instruction parameter setting

Start Minute: second ( Md.6 ) .....................5-112


Start No. ( Md.4 ).........................................5-112

....................................................................... 5-56
Speed differential compensation ( Pr.138 ) .. 5-76
Speed integral compensation ( Pr.117 ) ....... 5-64
Speed integral compensation changing ratio
( Pr.155 ) ........................................................ 5-78
Speed limit function..................................... 12-23

Status ( Md.31 )...........................................5-126


Step function ................................................12-56
Step mode....................................................12-57
Step mode ( Cd.34 ) ...................................5-156

Speed limit value ( Pr.8 ) ............................ 5-26

Step operation program.................................6-46


Step start information...................................12-58

Stop command processing for deceleration


stop selection ( Cd.42 )................................. 5-64
Speed loop gain 1 ( Pr.114 ) ......................... 5-64
Speed loop gain 2 ( Pr.116 ) ......................... 5-64
Speed loop gain changing ratio ( Pr.154 ).... 5-78
Speed-position function selection ( Pr.200 ). 5-32

Step start information ( Cd.36 ) ..................5-158

Index - 8

Time chart for restarting ..........................6-39


Time chart for starting "fast OPR" ...........6-60
Time chart for starting machine "OPR" ...6-59
Time chart for starting "major positioning
control" ....................................................6-60
Time chart for starting "position-speed
switching control" ....................................6-61
Time chart for starting "speed-position
switching control" ....................................6-61
Time chart for starting with external command
signal .......................................................6-64
Time chart for changing the speed from the PLC
CPU ..............................................................12-41
Time chart for changing the speed using an
external command signal.............................12-42
Time chart for changing the speed using the
override function ..........................................12-45
Torque change function...............................12-51
Torque change program ................................6-45
Torque limit function ....................................12-25

Step valid flag ( Cd.35 ) ............................. 5-156


Stop cause..................................................... 6-72
Stop command processing for deceleration
stop function................................................ 12-93
Stop command processing for deceleration
stop selection( Cd.42 ) .............................. 5-140
Stop group 1 sudden stop selection ( Pr.37 )
....................................................................... 5-38
Stop group 2 sudden stop selection ( Pr.38 )
....................................................................... 5-38
Stop group 3 sudden stop selection ( Pr.39 )
....................................................................... 5-38
Stop process.................................................. 6-72
Stop program................................................. 6-72
Stop signal..................................................... 3-18
Sub functions................................................. 12-2
Sub functions specifically for machine OPR
....................................................................... 12-4
Sudden stop .................................................. 6-43

Torque limit setting value ( Pr.17 ) ..............5-30

Sudden stop deceleration time ( Pr.36 ) .... 5-38

Torque limit stored value ( Md.35 ).............5-128

Synchronization flag (X1).............................. 3-15


System control data .................................... 5-138
System monitor data ................................... 5-110

Torque output setting value ( Cd.101 ).......5-160


Types and roles of control data .....................5-18
Types and roles of monitor data....................5-14
Types of data ...................................................5-2
Types of errors ...............................................15-2
Types of stop processes................................6-71
Types of warnings..........................................15-3

[T]
Tact time ...................................................... 12-86
Target position change function.................. 12-74
Target position change request flag ( Cd.29 )
..................................................................... 5-154
Target position change value (new address)

[U]
Unconditional JUMP ....................................9-112

( Cd.27 )...................................................... 5-154

Unit magnification ( Pr.4 )............................5-22

Target position change value (new speed)

Unit setting ( Pr.1 ).......................................5-22

( Cd.28 )...................................................... 5-154

Upper limit ......................................................3-21

Target speed ( Md.33 )............................... 5-128


Target value ( Md.32 ) ................................ 5-126
TEACH1 ........................................................ 14-7
TEACH2 ........................................................ 14-7
TEACH3 ........................................................ 14-7
TEACH4 ........................................................ 14-7
Teaching data selection ( Cd.38 ) ............. 5-158
Teaching function ........................................ 12-68
Teaching positioning data No. ( Cd.39 ).... 5-158
Teaching program ......................................... 6-47
Time chart
Inching operation start time chart ......... 11-23
JOG operation start time chart.............. 11-11

[V]
Valid M code ( Md.25 )................................5-122

[W]
Wait start ......................................................10-11
Warning history ............................................5-118
Warning history pointer ( Md.18 )................5-118
Writing to the Flash ROM ..............................13-6
WITH mode..................................................12-64
Work piece .................................................... A-14
Index - 9

[X]
X0 (QD75 READY)........................................ 3-15
X1 (Synchronization flag).............................. 3-15

[Z]
Zero speed ( Pr.130 ) .................................... 5-74

Index - 10

WARRANTY
Please confirm the following product warranty details before starting use.

1. Gratis Warranty Term and Gratis Warranty Range


If any faults or defects (hereinafter "failure") found to be the responsibility of Mitsubishi occurs during use of the product
within the gratis warranty term, the product shall be repaired at no cost via the dealer or Mitsubishi Service Company.
Note that if repairs are required at a site overseas, on a detached island or remote place, expenses to dispatch an
engineer shall be charged for.

[Gratis Warranty Term]


The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated
place.
Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and
the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of repair
parts shall not exceed the gratis warranty term before repairs.

[Gratis Warranty Range]


(1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc.,
which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels
on the product.
(2) Even within the gratis warranty term, repairs shall be charged for in the following cases.
1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure caused
by the user's hardware or software design.
2. Failure caused by unapproved modifications, etc., to the product by the user.
3. When the Mitsubishi product is assembled into a user's device, failure that could have been avoided if functions
or structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary
by industry standards, had been provided.
4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the
instruction manual had been correctly serviced or replaced.
5. Failure caused by external irresistible forces such as fires or abnormal voltages, and failure caused by force
majeure such as earthquakes, lightning, wind and water damage.
6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi.
7. Any other failure found to not be the responsibility of Mitsubishi or the user.

2. Onerous repair term after discontinuation of production


(1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is discontinued.
Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc.
(2) Product supply (including repair parts) is not possible after production is discontinued.

3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA
Center may differ.

4. Exclusion of chance loss and secondary loss from warranty liability


Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to damages caused by any cause
found not to be the responsibility of Mitsubishi, chance losses, lost profits incurred to the user by failures in Mitsubishi
products, damages and secondary damages caused from special reasons regardless of Mitsubishi's expectations,
compensation for accidents, and compensation for damages to products other than Mitsubishi products and other duties.

5. Changes in product specifications


The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.

6. Product application
(1) In using the Mitsubishi MELSEC programmable logic controller, the usage conditions shall be that the application will
not lead to a major accident even if any problem or fault should occur in the programmable logic controller device, and
that backup and fail-safe functions are systematically provided outside of the device for any problem or fault.
(2) The Mitsubishi general-purpose programmable logic controller has been designed and manufactured for applications
in general industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and
other power plants operated by respective power companies, and applications in which a special quality assurance
system is required, such as for each Japan Railways company or the Department of Defense shall be excluded from
the programmable logic controller applications.
Note that even with these applications, if the user approves that the application is to be limited and a special quality is
not required, application shall be possible.
When considering use in aircraft, medical applications, railways, incineration and fuel devices, manned transport
devices, equipment for recreation and amusement, and safety devices, in which human life or assets could be greatly
affected and for which a particularly high reliability is required fin terms of safety and control system, please consult
with Mitsubishi and discuss the required specifications.

Microsoft Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States
and other countries.
Other company and product names herein may be either trademarks or registered trademarks of their
respective owners.

Type QD75M Positioning Module

User's Manual(Details)

Type QD75M Positioning Module


User's Manual

(Details)
Type QD75M Positioning Module User's Manual(Details)

HEAD OFFICE : 1-8-12, OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212,JAPAN


NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN

MODEL

QD75M-U-S-E

MODEL
CODE

1CT752

IB(NA)-0300062-B(0404)MEE

IB(NA)-0300062-B(0404)MEE

Printed in Japan

Mitsubishi Programmable
Logic Controller
When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.

QD75M1
QD75M2
QD75M4

Specifications subject to change without notice.

You might also like