Actuators 11 00288 v2
Actuators 11 00288 v2
Actuators 11 00288 v2
Review
A Review on the Development of Pneumatic Artificial Muscle
Actuators: Force Model and Application
Bhaben Kalita 1,2, * , Alexander Leonessa 1 and Santosha K. Dwivedy 2
1 Terrestrial Robotics Engineering and Controls (TREC) Laboratory, Virginia Tech, Blacksburg, VA 24060, USA
2 Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Assam 781039, India
* Correspondence: [email protected]
Abstract: Pneumatic artificial muscles (PAMs) are soft and flexible linear pneumatic actuators which
produce human muscle like actuation. Due to these properties, the muscle actuators have an adaptable
compliance for various robotic platforms as well as medical applications. While a variety of possible
actuation schemes are present, there is still a need for the development of a soft actuator that is very
light-weight, compact, and flexible with high power-to-weight ratio. To achieve this, the development
of the PAM actuators has become an interesting topic for many researchers. In this review, the
development of the different kinds of PAM available to date are presented along with manufacturing
process and the operating principle. The various force models for artificial muscle presented in
the literature are broadly reviewed with the constraints. Furthermore, the applications of PAM
are included and classified based on the fields of biorobotics, medicine, and industry, along with
advanced medical instrumentation. Finally, the needful improvements in terms of the dynamics
of the muscle are discussed for the precise control of the PAMs as per the requirements for the
applications. This review will be helpful for researchers working in the field of robotics and for
designers to develop new type of artificial muscle depending on the applications.
Keywords: pneumatic artificial muscle; actuator; robotics; force model; flexible; soft structure
Citation: Kalita, B.; Leonessa, A.;
Dwivedy, S.K. A Review on the
Development of Pneumatic Artificial
Muscle Actuators: Force Model and
Application. Actuators 2022, 11, 288. 1. Introduction
https://doi.org/10.3390/ The development of robotic systems is becoming increasingly prevalent today, with
act11100288 possible applications including personal or mobile robots working alongside humans, as
Academic Editor: Alessio Merola
well as exoskeletons worn to restore or improve human abilities. Due to their flexibility
and soft nature, Pneumatic artificial muscles (PAMs) have evolved as the possible actuation
Received: 21 September 2022 strategy among the other available actuators in the market over the last 30 years [1]. The
Accepted: 5 October 2022 field of artificial muscle actuator is highly interdisciplinary and attracts many researchers
Published: 9 October 2022
from the fields of mechanical engineering, material science, electrical engineering, biology,
Publisher’s Note: MDPI stays neutral and physics. PAMs are simple mechanical actuators that consist of an elastomeric bladder
with regard to jurisdictional claims in within a braided mesh sleeve with two end-fittings to seal both the ends of the muscle.
published maps and institutional affil- Upon pressurization of the bladder by air, the actuator either contracts or extends axially,
iations. with the direction of motion dependent on the orientation of the braided sleeve fibers. The
contractile PAMs are able to produce higher forces than extensile PAMs and are less prone
to buckling; hence, the contractile PAMs are more commonly utilized, and are also known
as the contractile actuator.
Copyright: © 2022 by the authors.
There are different types of conventional actuating mechanisms such as: electric
Licensee MDPI, Basel, Switzerland.
motors, hydraulic actuators, pneumatic pistons, and shape memory alloys (SMA), along
This article is an open access article
with the flexible actuators used in various applications. However, the use of artificial
distributed under the terms and
muscles is more beneficial in comparison to the other actuation mechanism due to their
conditions of the Creative Commons
following advantages [2–7]:
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/ • PAMs are lightweight and produce a strong force, which provides high power-to-
4.0/). weight ratio for the applications.
applications, but these actuators are very much specific-application-oriented, and their
speeds of operation are also very low [10,12].
Figure 1. Types of conventional PAMs [6]:(a) McKibben Muscle/Braided Muscle; (b) Pleated Muscle;
(c) PAM reinforced by Kevlar Fiber; (d) Yarlott Netted Muscle; (e) Paynter Hyperboloid Muscle;
(f) ROMAC Muscle.
Actuation Technology Maximum Strain Actuation Stress (MPa) Specific Work (J/kg)
Hydraulic 1 70 35,000
Electromechanical 0.5 1 300
Solenoid 0.4 0.1 5
Piezoelectric 0.002 9 1
Magnetostrictive 0.002 200 20
SMA 0.07 700 4500
Pneumatic Cylinder 1 0.9 1200
PAM 0.4 16 4400
been modeled for understanding the muscle force? (5) What should be the design criteria
for efficient PAMs? (6) What are the different applications found in the fields of biorobotics,
medicine, and industry? (7) What are the possible developments required in the PAM
actuators for future prospects?
Therefore, to address these impending questions, a systematic review is presented in
this work to provide a brief idea on the interesting and trending topic of PAM actuators.
In the next section, the basic concept and operating principle of the PAM actuators are
discussed followed by the different kinds of muscle actuators available in the literature as
well as in the market. Thereafter, the muscle force models developed by many researchers
and designers are investigated along with the different kinds of applications based on the
fields included. Finally, a discussion on the design criteria, research gap, and challenges
along with possible directions for improvement in the development of muscle actuators
are presented.
The second type operation of PAM under constant gauge pressure is shown in
Figure 2b with an example. Here, the gauge pressure is kept at a constant value P with a
decrease in the load where the muscle will inflate and shorten. If the load is completely
removed, as shown in Figure 2b, the swelling goes to its full extent with the maximum
volume of the PAM, Vmax . In this situation, the length of the muscle will reach the minimum
value lmin and the pulling force will drop to zero. PAM will not be able to contract beyond
this point and behaves as a bellows at a shorter length, which generates a pushing instead
of pulling force. This means that a PAM will shorten at a constant pressure if its load
is decreased and its contraction has an upper limit at which it develops no force along
with its enclosed volume is maximal. From these two examples of PAM operations, it
can be concluded that PAM has an equilibrium length for each pair of pressure and load.
This characteristic is in total contrast to the operation of a pneumatic cylinder where the
developed actuation force only depends on the pressure and the piston surface area so that,
at constant pressure, it will be consistent regardless of the displacement [4]. In the next
section, the design of four classifications of PAMs are explained along with some advanced
pneumatic muscle actuators.
The McKibben muscle, as shown in Figure 4, was derived from a patented design by
Morin [25], who embedded the fibers into a rubber diaphragm. According to Baldwin [29],
it was first introduced by the physician, Joseph L. McKibben, in the 1950s to actuate an
orthotic device for polio patients due to the similarity in length–load curves between this
artificial muscle and skeletal muscle [30,31]. The general behavior of these muscles with
regard to shape, contraction, and tension when inflated will depend on the geometry of the
bladder and surrounded braid at unpressurized condition along with the materials used.
Usually, these braided muscles have a cylindrical shape because of a cylindrical bladder
and a constant pitch angle throughout the braid. The sleeved bladder muscles, patent
by Beullens [28], are different from the McKibben type in the design of the inner bladder,
where it is not connected to the sleeve, which means that there is no passive spring force
is added to muscle tension. The main advantage of this type of PAM is its extreme ease
of assembly.
muscle when it is inflated. This is due to the muscle membrane, which consists of the
number of pleats in the axial direction and inflates by unfolding the pleats. Furthermore,
membrane stresses in the parallel direction (perpendicular to the axis) are kept negligibly
small and decrease with increasing the number of folds. Basically, there is no required
external energy to inflate the membrane and, due to the absence of friction, no hysteresis
is observed. The characteristics of this type of muscle depend on the ratio of full length
to minimum diameter, strain behavior of the membrane’s material, contraction rate, and
applied pressure. A modified version of the pleated muscle actuator by Terryn et al. [34] is
shown in Figure 5b, where the membrane is constructed out of a self-healing polymer.
Figure 5. (a) Pleated PAM [32,33]. (b) Modified Pleated PAM [34].
Figure 6. Netted muscle: (a) Yarlott muscle [18]; (b) ROMAC [20]; (c) Kukolj muscle [21].
Actuators 2022, 11, 288 8 of 28
Figure 7. Embedded muscle: (a) Morin muscle [25]; (b) Paynter Hyperboloid Muscle [19];
(c) Kleinwachter torsion device [37].
Along with these classifications of the traditional PAMs, there are more advanced
pneumatic muscles designed and developed in the literature [37–47]. An artificial mus-
cle tube has been developed by Nakamura et al. [38], as shown in Figure 8a, in which
high-intensity glass fiber had been built into a natural latex rubber tube (Straight fibre
type). Kalita and Dwivedy [39,40] fabricated an affordable PAM actuator as compared
to the McKibben type using natural silk fibers (Pat and Muga Silk) reinforcement with
silicon rubber, which can be easily modified depending on the requirement of the appli-
cations. Veale et al. [41] developed the Planar Fluidic Muscles, known as Peano muscles
or pouch motors, as shown in Figure 8b, which have the potential to provide the high
force and compliance of McKibben muscles with the low threshold pressure of pleated
PAMs. Figure 8c shows a Soft Robotic Muscle (SRM) actuator fabricated by Oguntosin and
Akindele [42] with the help of silicone rubber using a molding process. Greer et al. [45]
designed the series Pneumatic Artificial Muscle (sPAM), as shown in Figure 8d, which is
made from a thin rectangular sheet of polyethylene tube that is sealed (heat bonded) on
one end so that it inflates. Wirekoh and Park [43] designed the Flat Pneumatic Artificial
Actuators 2022, 11, 288 9 of 28
Muscle (FPAM), as shown in Figure 8e, which is made of a silicon substrate that contains
embedded Kevlar fibers.
Figure 8. Advanced PAMs: (a) Glass fibers reinforced PAM [38]; (b) Peano muscle [41]; (c) SRM [42];
(d) sPAM [37]; (e) FPAM [43]; (f) sFPAM [44]; (g) HCRPAM [45]; (h) rPAM [46]; (i) High-displacement
PAM [47].
Further, a modification has been done to the FPAM by integrating with force and
position sensors, which resulted in a sensorized, Flat, Pneumatic Artificial Muscle (sFPAM)
by Wirekoh et al. [44], as shown in Figure 8f. Han et al. [37] developed a High-Contraction
Ratio Pneumatic Artificial Muscle (HCRPAM), as shown in Figure 8g, which consists of
three parts viz., an elliptical tube that generates the expansion force, a diamond-shaped
band that converts the expansion force of the elliptical tube into the output contraction force,
and a two-stage spline that maintains the straight elongation of the elliptical tube. Figure 8h
shows the reverse Pneumatic Artificial Muscle (rPAM) by Skorina et al. [46], which consists
of silicone rubber that is radially constrained by symmetrical double-helix threading. Yang
et al. [47] designed a high-displacement pneumatic artificial muscle, as shown in Figure 8i,
which is made of textiles or plastics that can include integrated electronics to sense its
pressure and displacement. Depending on the various design of PAMs, the force models
considered in the literature have been discussed in the next section to better understand
the dynamics and control of the PAM.
Another widely used geometrical model of PAM is the Tondu and Lopez model [3],
which is based on the virtual work theorem. The expression for the contraction force
generated by the muscle which is a function of the control pressure and the contraction
ratio is written as follows [3,51,52]:
where e = l0l−l , 0 ≤ e ≤ emax , α = tan32 θ , β = sin12 θ and r0 is the nominal inner radius, l is
0 0 0
the length of the muscle, l0 is the initial nominal length, P is the pressure and θ0 is the initial
angle between the membrane fibres and the muscle axis. A disadvantage of the model is its
design, which is based on the hypothesis of a continuously cylindrical shaped muscle. In
contrast, it takes a conic shape at both ends when it contracts. Consequently, the more the
muscle contracts, the more its active part decreases.
Actuators 2022, 11, 288 11 of 28
considered static model , the value of the maximum force given at zero contraction is not
get affected. This is in concordance with the conducted experiment since the PAM has a
cylindrical shape only when its contraction ratio is zero.
X( s ) ( τ1 )
= (4)
Xd ( s ) S + ( τ1 )
exhibit similar behavior when a tensile force is being applied to them, as shown in Figure 11.
Usually, the stiffness of the spring is fixed and depends on the material properties and
geometry of the spring, whereas the stiffness of PAM is variable and also depends on the
above properties in addition to the air pressure inside the muscle.
Felastic = K ( P, Ls ) Ls (5)
The stiffness K explicitly has been considered as a second order polynomial of P and
Ls which is represented as follows:
where the constant parameters q1 , q2 , q3 and q4 can be found from experimental data by
applying the method of least squares. Further, higher degree polynomials can be applied
to obtain the desired precision requirement.
In another experimental work by Li et al. [59], the force-contraction quasi-static char-
acterization of the PAM is considered along with a linear least squares fit at each operating
pressure. The muscle force Fmus is estimated to vary as a linear function of the contraction
e and operating pressure P as follows.
where α1 , α2 , α3 , β 1 , and β 2 are the experimental constant parameters which are obtained
from the least squares fit. Using this muscle force equation, Kalita and Dwivedy [60]
evaluated the safe operating range along with the critical values of the different parameters
present in the McKibben type muscle actuator using parametric instability regions and
validated by performing experiments.
Along with these, various other novel methods have been proposed in the literature
for the analysis of PAM to establish accurate empirical models. A PAM motion caused
by a nonlinear force that mainly depends on parameters like pressure and deformation
is obtained analytically by applying the optimal parameter identification method. This
method has finally been proved and tested on an experimental rig by Sárosi et al. [61] and
Palomares et al. [62]. Cullinan et al. [63] and Cveticanin et al. [64] have investigated the
steady state position of the mass of the system and the force influenced by the pressure
of the PAM mathematically and experimentally. Colbrunn et al. [65] studied the static
and dynamic mathematical model for the braided pneumatic actuator. Tóthová et al. [66]
Actuators 2022, 11, 288 13 of 28
used two PAMs for antagonistic motion connected through the chain gear and investigated
based on modified Hill’s basic model. Hildebrandt et al. [67] presented a nonlinear cas-
caded control strategy to move a trolley actuated through pneumatic muscle actuators to
follow a reference path. Carneiro et al. [68] used two servo valves for pneumatic force
actuation. Tothova et al. [69] discussed the analytical model of muscle force based on the
measured values.
In cases of higher positioning requirements and motion in two opposite directions
needs, two PAMs in an antagonistic connection are highly preferred, just like in real muscles
in the living bodies [61,70–73]. Šitum and Trslić [73] discussed a nonlinear mathematical
model for a PAM pair in an antagonistic arrangement based on an original and unique
ball-on-beam system. Liu et al. [74] and Xie et al. [75] used advanced techniques like the
modified Prandtl–Ishlinskii (MPI) model to control the inherent hysteresis nonlinearity for
the accuracy of trajectory tracking control of PAM. Other advanced force models for the
PAM have been mentioned, which are discussed in the literature such as the approximate
deducted model using the maximum force of PAM [76], the polynomial function model [77],
and the exponential function model [78].
Ashwin and Ghosal [5] presented a discussion on some more different empirical
models from the literature and the key equations for the muscle force those are discussed
in Table 2. In Table 2, l0 , r0 , and t0 represent length, outer radius, and thickness of the
bladder before deformation, respectively, and, after deformation, these change to l, r, and
t, respectively. The initial inner radius of the bladder represents by ri = r0 − t0 , whereas
the initial and final winding angles of the braid are denoted as θ0 and θ, respectively. The
symbols N, m, and b represent the number of turns of the braid along the length, number
of strands of braid, as well as the length of a single braid strand, respectively. P is the
input pressure, F represents the muscle force, and the strain in the bladder along the
axial direction is e = (l0 − ll ). All other unknown parameters used in the equations are
0
considered to be constant in general.
Dwivedy [95–98] investigated the responses and behaviors of the nonlinear PAMs by
adding a cubic nonlinearity αx3 to the muscle force Equation (7) for the consideration of
nonlinearities present in the muscle actuator. The nonlinear dynamics of a system attached
with a PAM is studied under simultaneous resonance condition [95] and principal para-
metric resonance condition [96]. The fluctuation of operating pressure in the muscle is
considered to be a periodically time varying pressure P = P0 + Pm sinωt, where P0 and Pm
represents the dynamic pressure and static pressure inside the muscle, respectively [95,96].
The governing equation of motion for the system results in a forced and parametrically
excited system with cubic nonlinearity due to the nonlinear muscle force as shown below.
x
F ( x, P) = (α1 + α2 P + α3 P2 ) + β 1 + β 2 P + αx3 (8)
lmax
The nonlinear dynamics present in the PAMs have been studied by considering a
constant pressure inside the muscle, which resulted in harmonically excited system in [97]
and a system under hard excitation in [98]. In the experimental work [97], the nonlinear
parameters in the muscle force are obtained by performing experiments for the system
under simple resonance condition with the help of a developed antagonistic experimental
setup. The chaotic behaviors present in the muscle actuator are investigated with the
system under hard excitation where the forcing amplitude is higher than the coefficient of
the linear term and subjected to super- and sub-harmonic resonance conditions [98]. As the
superposition rule is not applicable to nonlinear systems, the responses obtained in one
resonance condition may not be useful for other resonance conditions. Hence, dynamic
modeling and analysis are very much essential, particularly for the systems attached with
PAM due to their high nonlinear nature.
Determining accurate values for constants in nonlinear models often requires precise
experimentation. Therefore, by considering the material properties precisely along with an
extensive computation, the nonlinear material modeling may provide better accuracy. A
nonlinear Mooney–Rivlin material [99,100] is considered for the elastic properties of the
bladder, and the stress components from strain energy density functions are used in the
force balance equations. Considering this material, Kothera et al. [93] derived the following
muscle force expression by using an energy balance method
P dλ dλ dλ
F= 2
(3l 2 − b2 ) − Vb [2C10 (λ1 1 + λ2 2 + λ2 3 )
4N π dl dl dl
dλ dλ dλ P2 b3 l
+ 2C01 (λ1 (λ22 + λ23 ) 1 + λ2 (λ23 + λ21 ) 2 + λ3 (λ21 + λ22 ) 3 )] − 2 (9)
dl dl dl 4π mrn Eb N 4
where Eb is Young’s modulus and λ1 , λ2 , and λ3 are the stretch ratios of the braided Mooney–
Rivlin material [99,100]. Later, this model is used by Woods et al. [101] for generating large
trailing edge flap in a helicopter with the help of PAM. Wang et al. [87] described a static
model of PAM by using Mooney–Rivlin material where Hoop force Fs and axial force Fθ
acting on bladder during inflation are found analytically in terms of λ1 and P. Thus, from
the static force balance equations from braid, the muscle force can be obtained as follows.
Pri l 2 − Fθ l 2
F = Fs − Pπri2 − (10)
2πN 2 r02
Some other nonlinear materials, such as neo-Hookean material [102], are also consid-
ered for the bladder of PAM in the work of Trivedi et al. [83], in which the modeling and
the axial muscle force expression can be written as follows.
In the work of Ball and Garcia [91], the authors considered the thin wall approach in
modeling of PAM and the force expression is given as follows:
P0 l 2 2
b −l 2 Vb 2 (r0 −r i )
σr σ1 Vb
where, Fstands + Fpressure = 2πN 2
− P( 4πN 2 − l ), P0 = P− , Felastic = l .
2 2 4V
λ1 λ2 b 2−l2 − πlb
n π
Here, P0 is the acting pressure at the outer radius by the bladder on the sleeve and
σ1 and σ2 are the material constants and stretch ratios. In the case of the thick-walled
bladder as well as prestrained bladders, the thin wall tube model is applied successively
as if the thick cylinder is an array of concentric nested thin tubes. The computational
method calculates the pressure P0 of the innermost layer and works sequentially outward.
Depending on the various design and force models considered for PAMs, a number of
applications can be found for the muscle actuators, which are presented in the next section.
Figure 12. Biorobotic applications of PAMs: (a) ISAC [124]; (b) Ajax [129]; (c) Lucy [130];
(d) Mowgli [132]; (e) Zwei–Arm–Roboter [135]; (f) Pneumatic Athlete Robot [136]; (g) Airic’s robotic
arm [105]; (h) Aqua ray robot [105] .
A fully PAM-actuated humanoid muscle robot torso, as shown in Figure 12e, the
Zwei–Arm–Roboter, was developed by Boblan and Schulz [135] in human-like proportions
and functionality. As shown in Figure 12f, a Pneumatic Athlete Robot was presented by
Niiyama et al. [136] with a musculoskeletal system driven by PAMs and applied human
muscle activation patterns for dynamic bipedal running. Andrikopoulos and Manesis [137]
discussed the development and control of a vertical climbing robot, which is actuated with
the help of four PAMs. Fukuoka et al. [138] developed a quadruped robot with realistic
legs driven by PAMs for achieving a running gait and designing a controller for the same.
Shadow Robot Co., London. UK presented the Shadow Robot Leg, which is a human-sized
PAM-actuated robotic leg developed for investigation of myoelectric control of powered
prosthetic legs [104]. Festo AG & Co., Esslingen, Germany constructed two robots with the
help of PAM, namely, Airic’s robotic arm and Aqua ray robot [105]. Airic’s robotic arm, as
shown in Figure 12g, depicts through artificial bones and muscles where the bone structure
Actuators 2022, 11, 288 17 of 28
is moved via 30 PAMs, using very small valves based on piezo technology. In Figure 12h,
the Aqua ray robot is a remotely controlled fish where three antagonistic pairs of PAMs
move the two wings and the tail with the help of artificial tendons. In the next subsection,
the uses of PAMs in various medical applications are discussed.
Figure 13. Medical applications of PAMs: (a) PAM-actuated forearm [143]; (b) Powered ankle–foot
orthosis [145]; (c) RUPERT [146,147]; (d) Powered ankle–foot orthosis [149–151]; (e) Orthosis for
home training [153]; (f) Isokinetic equipment [154]; (g) Hip exoskeleton [156]; (h) PAFO [159].
Figure 14. Applications of PAMs in medical instrumentation: (a) Forceps’ manipulator for laparo-
scopic surgery [59]; (b) Wearable hand exoskeletons [171]; (c) Instrument for keyhole surgery [85];
(d) End-effector with forceps [116].
by 36 PAMs and 2 linear actuators combined with the rider’s body. In the next section, a
discussion has been included by summarizing this review and making a conclusion on the
development of the PAMs for future prospects.
Figure 15. Industrial applications of PAMs: (a) PAM-actuated robot arm system [175]; (b) 2-DOFs
planar robotic manipulator [176]; (c) parallel–kinematic hexapod tool [180]; (d) hybrid robot [181]
(e) PAM-activated trailing edge flap [182]; (f) Crawling soft robot [184]; (g) Compliant pneumatic
rotary drive unit [185]; (h) Heavy-lift robotic manipulator [186].
the proper mathematical model for dynamic behavior and control of the muscle. Moreover,
there is still a lack of achieving an accurate mathematical description of the nonlinear
dynamics behind the actuation of PAMs. The nonlinear characteristics present highly
in PAMs due to the compressibility of air, basic properties of rubber materials, flexible
structure, and valve actuation. The presence of nonlinearities in the muscles makes it
difficult to understand the dynamics for modeling and control. Though different models
have been presented in the literature to understand the behavior and to control the PAM,
but there is limited works on dynamic model for the nonlinear characteristics present in the
muscles. Therefore, further investigation with improved model of the PAM can be explored
for various practical applications. The presence of high nonlinearity in the muscle dynamics
gives rise to the vibration issue with the PAM, and many researchers have been trying to
solve the vibration problems associated with the muscle. Efforts have been made to improve
their dynamic models and provide a better control strategy to attenuate the vibration of
the muscle. The performance factors of the muscle actuators such as power density, force
density, low-cost, efficiency, peak strain, cycle life, and bandwidth individually provide
better results as compared to those obtained from the biological muscle. Nonetheless, it is
necessary to work toward developing a PAM that can match all the performance factors
simultaneously. These qualities and drawbacks make the PAM an attractive topic for many
researchers and industries to study its behavior under different environments.
Author Contributions: Conceptualization, B.K.; validation, B.K., A.L. and S.K.D.; literature collection,
B.K. and S.K.D.; investigation, B.K.; resources, B.K. and A.L.; writing—original draft preparation,
B.K.; writing—review and editing, A.L. and S.K.D.; visualization, B.K.; supervision, A.L. and S.K.D.
All authors have read and agreed to the published version of the manuscript.
Funding: This research received no external funding.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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