Process Safety Boot Camp

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Course Title: CCPS’ Process Safety Boot Camp

Course ID: Course Type:

CH900 Instructor-led (classroom) Course

http://www.aiche.org/ch900

Course Schedule

Day One

7:30 – 8:00 Registration


8:00 – 8:15 Welcoming Remarks
8:15 – 11:30 Introduction to Process Safety
Key Concepts and Anatomy of an Incident
Loss of Containment (and Prevention/Mitigation)
11:30 – 12:30 Lunch Break
12:30 – 5:00 Management Systems for Process Safety – a Risk-Based
Approach
FIRST FOUNDATION BLOCK – COMMIT TO PROCESS
SAFETY
1. Process Safety Culture
2. Compliance with Standards
3. Process Safety Competency
4. Workforce Involvement
5. Stakeholder Outreach

CH900: CCPS’ Process Safety Boot Camp Copyright © AIChE 2015


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Day Two

8:00 – 11:30 FIRST FOUNDATION BLOCK--COMMIT TO PROCESS SAFETY


(continued)
Human Factors
6. Process Safety Knowledge Management
Elements of Process Knowledge Management
6.1 Inherent Hazards of Chemicals
Flammability & Combustibility
Chemical Reactivity Hazards
Toxicity
Corrosivity
11:30 – 12:30 Lunch Break
12:30 – 5:00 6.2 Process Plant Design Considerations
Inherently Safer Design Concepts
Layout & Spacing
Overpressure & Vacuum
Fire Prevention & Mitigation
Hazardous Area Classification
Static Electricity, Grounding, Bonding, and Inerting
Flame & Detonation Arrest
Fireproofing, Firewalls, and Emergency Isolation

SECOND FOUNDATION BLOCK – UNDERSTANDING


HAZARDS & RISKS
7. Hazard Identification and Risk Analysis (HIRA)
Hazard Identification

Day Three

8:00 – 11:30 7. Hazard Identification and Risk Analysis (HIRA) (continued)


Analyzing Potential Consequences & Impacts
Estimating Probability
Risk Analysis, Risk Assessment, and Risk Tolerance

THIRD FOUNDATION BLOCK – MANAGE RISK


8. Operating Procedures
11:30 – 12:30 Lunch Break
12:30 – 5:00 9. Safe Work Practices
10. Asset Integrity and Reliability
11. Contractor Management
12. Training and Performance Assurance

CH900: CCPS’ Process Safety Boot Camp Copyright © AIChE 2015


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Day Four

8:00 – 11:30 THIRD FOUNDATION BLOCK—MANAGE RISK (continued)


13. Management of Change
14. Operational Readiness
15. Conduct of Operations
16. Emergency Management
11:30 – 12:30 Lunch Break
12:30 – 5:00 FOURTH FOUNDATION BLOCK—LEARN FROM EXPERIENCE
17. Incident Investigation
18. Measures and Metrics
19. Auditing
20. Management Reviews and Continuous Improvement

CH900: CCPS’ Process Safety Boot Camp Copyright © AIChE 2015


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