Anna University, Chennai University Departments Regulations - 2015 Choice Based Credit System M.E. Computer Integrated Manufacturing (FT/PT)

ANNA UNIVERSITY, CHENNAI
UNIVERSITY DEPARTMENTS
REGULATIONS – 2015
CHOICE BASED CREDIT SYSTEM
M.E. COMPUTER INTEGRATED MANUFACTURING (FT/PT)
PROGRAMME EDUCATIONAL OBJECTIVES (PEOs) :
I. To Impart knowledge to students in recent advances in the Computer Integrated

Manufacturing Engineering to educate them to prosper in Manufacturing engineering and
research related professions.
II. To enhance the mathematical, scientific and engineering fundamentals the provide
students with a solid foundation in required to solve analytical problems
III. To coach students with good design and engineering skills so as to comprehend, analyze,
design, and produce novel materials, products and solutions for the contemporary
manufacturing issues.
IV. To inculcate students with professional and ethical attitude, effective communication skills,
teamwork skills, multidisciplinary approach, and an ability to relate Computer Integrated
Manufacturing engineering issues to broader engineering and social context.
V. To provide student with an academic environment conscious of research excellence,
organizing capabilities, written ethical codes, discipline and guidelines, and the life-long
learning needed for a successful professional career
PROGRAMME OUTCOMES (POs):

On successful completion of the programme,
1. Graduates will demonstrate knowledge of mathematics, science and engineering.

2. Graduates will demonstrate an ability to identify, formulate and solve engineering
problems.
3. Graduate will demonstrate an ability to design and conduct experiments, analyze and
interpret data.
4. Graduates will demonstrate an ability to design a system, component or process as per
needs and specifications.
5. Graduates will demonstrate an ability to visualize and work on laboratory and
multidisciplinary tasks.
6. Graduate will demonstrate skills to use modern engineering tools, software and equipment
to analyze problems.
7. Graduates will demonstrate knowledge of professional and ethical responsibilities.
8. Graduate will be able to communicate effectively in both verbal and written form.
9. Graduate will show the understanding of impact of engineering solutions on the society and
also will be aware of contemporary issues.
10. Graduate will develop confidence for self education and ability for life-long learning.
1
Mapping of PEOs with POs
Programme Programme Outcomes

Educational
Objectives PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10
I   
II   
III    
IV   
V    
2
PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10
SEM 1 Advanced Metrology and Computer Aided    
Inspection
Advances in Manufacturing Technology   
Applied Materials Engineering  
Computer Applications in Design 
Statistical Methods for Engineers  
CAD and CAE Laboratory    
Elective I
YEAR 1
SEM 2 Competitive Manufacturing Systems    

Computer Aided Manufacturing   
Computer Integrated Production and  
Inventory Systems
Discrete System Simulation     
Elective II
Elective III
Technical Seminar   
CAM Laboratory   
SEM 1 Elective IV
Elective V
YEAR 2
Elective VI
Project Work Phase I    
SEM 2 Project Work Phase II    
3
CURRICULA AND SYLLABI
M.E. COMPUTER INTEGRATED MANUFACTURING (FT/PT)
SEMESTER I
S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

No CODE PERIODS
THEORY
Advanced Metrology and PC 3 3 0 0 3
1. CI7101 Computer Aided
Inspection
CI7102 Advances in PC 3 3 0 0 3
2.
Manufacturing Technology
CI7103 Applied Materials PC 3 3 0 0 3
3.
Engineering
ED7151 Computer Applications in PC 3 3 0 0 3
4. Design
MA7160 Statistical Methods for FC 4 4 0 0 4
5.
Engineers
6. Elective I PE 3 3 0 0 3
PRACTICAL
7 CI7111 CAD and CAE Laboratory PC 4 0 0 4 2
TOTAL 23 19 0 4 21
SEMESTER II
No CODE PERIODS
THEORY
CI7201 Computer Aided PC 3 3 0 0 3
1.
Manufacturing
CI7202 Computer Integrated PC 3 3 0 0 3
2. Production and
Inventory Systems
CI7252 Competitive PC 3 3 0 0 3
3.
Manufacturing Systems
QE7251 Discrete System PC 3 3 0 0 3
4.
Simulation
5. Elective II PE 3 3 0 0 3
6. Elective III PE 3 3 0 0 3
PRACTICALS
7. CI7211 CAM Laboratory PC 4 0 0 4 2
8. CI7212 Technical Seminar EEC 2 0 0 2 1
TOTAL 24 18 0 6 21
4
SEMESTER III

No CODE PERIODS
THEORY
1. Elective IV PE 3 3 0 0 3
2. Elective V PE 3 3 0 0 3
3. Elective VI PE 3 3 0 0 3
PRACTICAL
Project Work Phase EEC 12 0 0 12 6
4. CI7311
I
TOTAL 21 9 0 12 15
SEMESTER IV

No CODE PERIODS
Project Work EEC 24 0 0 24 12
1. CI7411
Phase II
TOTAL 24 0 0 24 12
TOTAL CREDITS TO BE EARNED FOR THE AWARD OF DEGREE = 69
5
CURRICULA AND SYLLABI
M.E. COMPUTER INTEGRATED MANUFACTURING (PART TIME)
SEMESTER I

No CODE PERIODS
THEORY
Applied Materials
1. CI7103 PC
Engineering 3 3 0 0 3
Computer Applications
2. ED7151 PC
in Design 3 3 0 0 3
Statistical Methods for
3. MA7160 FC
Engineers 4 4 0 0 4
PRACTICAL
CAD and CAE
4. CI7111 PC
Laboratory 4 0 0 4 2
TOTAL 14 10 0 4 12
SEMESTER II

No CODE PERIODS
THEORY
Computer Aided
1. CI7201 PC 3 3 0 0 3
Manufacturing
Computer Integrated
2. CI7202 Production and Inventory PC 3 3 0 0 3
Systems
Competitive
3. CI7252 PC 3 3 0 0 3
Manufacturing Systems
PRACTICAL
4. CI7211 CAM Laboratory PC 4 0 0 4 2
TOTAL 13 9 0 4 11
6
SEMESTER III
No CODE PERIODS
THEORY
Advanced Metrology
1. CI7101 and Computer Aided PC 3 3 0 0 3
Inspection
CI7102 Advances in
2. Manufacturing PC 3 3 0 0 3
Technology
3. Elective I PE 3 3 0 0 3
TOTAL 9 9 0 0 9
SEMESTER IV

No CODE PERIODS
THEORY
Discrete System
1. QE7251 PC 3 3 0 0 3
Simulation
2. Elective II PE 3 3 0 0 3
3. Elective III PE 3 3 0 0 3
PRACTICAL
4. CI7212 Technical Seminar EEC 2 0 0 2 1
TOTAL 11 9 0 2 10
SEMESTER V

No CODE PERIODS
THEORY
1. Elective IV PE 3 3 0 0 3
2. Elective V PE 3 3 0 0 3
3. Elective VI PE 3 3 0 0 3
PRACTICAL
4. CI7311 Project Work Phase I EEC 12 0 0 12 6
TOTAL 21 9 0 12 15
7
SEMESTER VI

No CODE PERIODS
PRACTICAL
1. CI7411 Project Work Phase II EEC 24 0 0 24 12
TOTAL 24 0 0 24 12
TOTAL CREDITS TO BE EARNED FOR THE AWARD OF DEGREE = 69
FOUNDATION COURSES (FC)

No CODE PERIODS
Statistical Methods for FC 4 4 0 0 4
1.
Engineers
PROFESSIONAL CORE (PC)

No CODE PERIODS
Advanced Metrology and PC 3 3 0 0 3
1. Computer Aided Inspection
Advances in Manufacturing PC 3 3 0 0 3
2.
Technology
Applied Materials PC 3 3 0 0 3
3.
Engineering
Competitive Manufacturing PC 3 3 0 0 3
4.
Systems
Computer Aided PC 3 3 0 0 3
5.
Manufacturing
Computer Applications in PC 3 3 0 0 3
6.
Design
Computer Integrated PC 3 3 0 0 3
7. Production and Inventory
Systems
Discrete System PC 3 3 0 0 3
8.
Simulation
9. CAD and CAE Laboratory PC 4 0 0 4 2
10. CAM Laboratory PC 4 0 0 4 2
8
PROFESSIONAL ELECTIVES (PE)

No CODE PERIODS
CI7001 Advances in Welding PE 3
1. and Casting 3 0 0 3
Technology
CI7002 Composite Materials PE 3
2. 3 0 0 3
CI7003 Corrosion and Surface PE 3
3. 3 0 0 3
Engineering
CI7004 Design for PE 3
4. 3 0 0 3
Manufacturing
CI7005 Design of Cellular PE 3
5. 3 0 0 3
Manufacturing System
CI7006 Electronics PE 3
6. Manufacturing 3 0 0 3
Technology
CI7007 Finite Element Analysis PE 3
7. in Manufacturing 3 0 0 3
Engineering
CI7008 Intelligent Product PE 3
8. Design and 3 0 0 3
Manufacturing
CI7009 Lean Manufacturing PE 3
9. 3 0 0 3
CI7010 Micro and Nano PE 3
10. 3 0 0 3
Manufacturing
CI7011 Precision Engineering PE 3
11. 3 0 0 3
CI7012 Production Planning PE 3
12. 3 0 0 3
and Management
CI7013 Reliability and Total PE 3
13. Productive 3 0 0 3
Maintenance
CI7014 Sensors for PE 3
14. Manufacturing and 3 0 0 3
Condition Monitoring
CI7015 Sustainable PE 3
15. 3 0 0 3
Manufacturing
CI7016 Techniques of Material PE 3
16. 3 0 0 3
Characterization
CI7017 Tool Engineering PE 3
17. 3 0 0 3
CI7018 Total Quality Systems PE 3
18. and Engineering 3 0 0 3
CI7019 Warehouse Layout PE 3
19. Planning and Part 3 0 0 3
Feeding Methods
CI7071 Computer Aided PE 3
20. Process Planning 3 0 0 3
9
CI7072 Industrial Robotics and PE 3
21. 3 0 0 3
Expert Systems
CI7073 Manufacturing PE 3
22. 3 0 0 3
Information Systems
CI7074 Mechatronics in PE 3
23. 3 0 0 3
Manufacturing
CI7075 Micro Electro PE 3
24. Mechanical systems 3 0 0 3
CI7076 Supply Chain PE 3
25. 3 0 0 3
Management
26. CI7251 Additive Manufacturing PE 3 3 0 0 3
EMPLOYABILITY ENHANCEMENT COURSES (EEC)

No CODE PERIODS
Project Work Phase I EEC 12 0 0 12 6
1.
Project Work Phase II EEC 24 0 0 24 12
2.
Technical Seminar EEC 2 0 0 2 1
3.
10
CI7101 ADVANCED METROLOGY AND COMPUTER AIDED INSPECTION L T P C
3 0 0 3
OBJECTIVE:
 To teach the students basic concepts in various methods of engineering measurement
techniques and applications, understand the importance of measurement and inspection
in manufacturing industries.
 To make the students capable of learning to operate and use advanced metrological
devices with ease in industrial environments.
UNIT I CONCEPTS OF METROLOGY: 8
Terminologies – Standards of measurement – Errors in measurement – Interchangeability and
Selective assembly – Accuracy and Precision – Calibration of instruments – Basics of dimensional
metrology and Form metrology - Clean room - behaviour - Maintenance and handling of equipments
UNIT II MEASUREMENT OF SURFACE ROUGHNESS: 9

Definitions – Types of Surface Texture: Surface Roughness Measurement Methods-
Comparison, Contact and Non Contact type roughness measuring devices, 3D Surface
Roughness Measurement, Nano Level Surface Roughness Measurement – Instruments.
UNIT III INTERFEROMETRY: 8
Introduction, Principles of light interference – Interferometers – Measurement and Calibration –
Laser Interferometry - Engineering applications of interferometry
UNIT IV COMPUTER AIDED AND LASER METROLOGY: 10
Tool Makers Microscope – Microhite – Coordinate Measuring Machines – Applications – Laser
Micrometer, Laser Scanning gauge, Computer Aided Inspection techniques - In-process
inspection, Machine Vision system-Applications.
UNIT V IMAGE PROCESSING FOR METROLOGY: 10
Overview, Computer imaging systems, Image Analysis, Preprocessing, Human vision system,
Image model, Image enhancement, gray scale models, histogram models, Image Transforms -
Examples-Major applications of image processing.
TOTAL: 45 PERIODS
OUTCOME:
Students will:
1. Understand the advanced measurement principles with ease.
2. Operate sophisticated measurement and inspection facilities.
3. Design and develop new measuring methods.
REFERENCES:
1. Gupta, I.C., “A Text Book of engineering metrology”, Dhanpat Rai and Sons, 1996.
2. Jain ,R.K.,“Engineering Metrology”, Khanna Publishers, 2008.
3. Bewoor, A.K. and Kulkarni,V.A.,”Metrology and Measurement”, Tata Mc Graw-Hill, 2009.
4. Galyer, F.W. and Shotbolt, C.R., “Metrology for engineers”, ELBS, 1990.
5. Smith,G.T., “Industrial Metrology”, Springer, 2002
6. Whitehouse,D.J., "Surface and their measurement", Hermes Penton Ltd, 2004.
7. “ASTE Handbook of Industries Metrology”, Prentice Hall of India Ltd., 1992.
8. Rajput,R.K., “Engineering Metrology and Instrumentations”, Kataria & Sons Publishers,
2001.
11
9. Sonka,M., Hlavac,V. and Boyle.R., “Image Processing, Analysis, and Machine Vision”,
Cengage-Engineering, 2007.
WEB REFERENCES:
1. www.metrologytooling.com
2. www.iuk’tu-harburg.de
CI7102 ADVANCES IN MANUFACTURING TECHNOLOGY L T P C

3 0 0 3
OBJECTIVE:
At the end of this course the students are expected to understand special machining
processes, unconventional machining processes, micro machining process, nano
fabrication processes and rapid prototyping.
UNIT I UNCONVENTIONAL MACHINING 10

Introduction-Bulk processes - surface processes- Plasma Arc Machining- Laser Beam
Machining-Electron Beam Machining-Electrical Discharge Machining – Electro chemical
Machining-Ultrasonic Machining - Water Jet Machining-Electro Gel Machining- Anisotropic
machining-Isotropic machining- Elastic Emission machining – Ion Beam Machining - Hybrid
Machining.
UNIT II PRECISION MACHINING 10

Ultra Precision turning and grinding: Chemical Mechanical Polishing (CMP) - ELID process –
Partial ductile mode grinding-Ultra precision grinding- Binderless wheel – Free form optics.
aspherical surface generation Grinding wheel- Design and selection of grinding wheel-High-
speed grinding- High-speed milling - Diamond Turning
UNIT III ADVANCES IN METAL FORMING 7

Orbital forging, Isothermal forging, Warm forging, Overview of Powder Metal techniques –Hot
and Cold isostatic pressing - high speed extrusion, rubber pad forming, micro blanking –Powder
rolling – Tooling and process parameters
UNIT IV MICRO MACHINING AND NANO FABRICATION 10

Theory of micromachining-Chip formation-size effect in micromachining-microturning,
micromilling, microdrilling- Micromachining tool design-Micro EDM-Microwire EDM-Nano
fabrication: LIGA, Ion beam etching, Molecular manufacturing techniques –Atomic machining-
Nano machining techniques – Top/Bottom up Nano fabrication techniques - Sub micron
lithographic technique, conventional film growth technique, Chemical etching, Quantum dot
fabrication techniques – MOCVD – Epitaxy techniques.
UNIT V RAPID PROTOTYPING AND SURFACE MODIFICATION TECHNIQUES 8

Introduction – Classification – Principle advantages limitations and applications- Stereo
lithography – Selective laser sintering –FDM, SGC, LOM, 3D Printing-Surface modification
Techniques: Sputtering-CVD-PVD-Diamond like carbon coating-Plasma Spraying Technique.
TOTAL: 45 PERIODS
12
OUTCOME:
At the end of this course the students are expected
1. to produce useful research output in machining of various materials
2. use this knowledge to develop hybrid machining techniques
3. Application of this knowledge to manage shop floor problems
REFERENCES:
1. Franssila. S., “Introduction to Micro Fabrication”, John Wiley and sons Ltd., UK, 2004,
ISBN: 978-0-470-85106-7
2. Benedict, G.F.,"Non Traditional manufacturing Processes", CRC press,2011
3. McGeough,J.A.,"Advanced methods of Machining",Springer,2011
4. Narayanaswamy, R., Theory of Metal Forming Plasticity, Narosa Publishers,1989.
5. Pandley, P.S. and Shah.N., “Modern Manufacturing Processes”, Tata McGraw Hill,1980.
6. HMT Manual, “Non – traditional Machining Methods”, 1975.
7. Madou, M.J., Fundamentals of Micro fabrication: The Science of Miniaturization, Second
Edition, CRC Press (ISBN: 0849308267), 2006.
8. Madore, J, “fundamental of Micro fabrication”, CRC Press, 2002.
9. Jackson, M.J., “Micro fabrication and Nano manufacturing”, CRC Press, 2006.
10. Zant, P.V., “Microchip fabrication”, McGraw Hill, 2004.
11. Gad-el-Hak M, “The MEMS Handbook”, CRC Press, 2006.
12. Busnaina, A., “Nano manufacturing Handbook”, CRC Press, London, 2006
CI7103 APPLIED MATERIALS ENGINEERING L T P C

3 0 0 3
OBJECTIVE:
 This course provides knowledge in the areas of Industrial metallurgy, advanced materials
and selection of materials for industrial applications.
UNIT I ELASTIC AND PLASTIC BEHAVIOUR 8
Mechanism of Elastic and Plastic deformation, Anelasticity and viscoelasticity- role of
dislocations, yield stress, shear strength of perfect and real crystals –Strengthening mechanism,
work, hardening, solid solutioning, grain boundary strengthening, Poly phase mixture,
precipitation, particle fibre and dispersion strengthening. Effect of temperature, strain and strain
rate on plastic behaviour – Super plasticity.
UNIT II FRACTURE BEHAVIOUR 8

Griffith’s theory - stress intensity factor and fracture toughness-Toughening mechanisms – Ductile,
brittle transition in steel-High temperature fracture, creep – Larson-Miller, Parameter –
Deformation and fracture mechanism maps – Fatigue. Low and high cycle fatigue test, crack
initiation and propagation mechanisms and Paris law – Residual Life Estimation- Effect of
surface and metallurgical parameters on fatigue – fracture of non metallic materials – Failure
analysis, sources of failure, procedure of failure analysis.
UNIT III SELECTION OF MATERIALS 8

Motivation, cost basis and service requirements – selection for Mechanical properties, strength,
toughness, fatigue and creep – Selection for surface durability corrosion and wear resistance –
Relationship between materials selection and processing – Case studies in materials selection
with Relevance to aero, auto, marine, machinery and nuclear applications.
13
UNIT IV MATERIAL PROCESSING 9
Processing of engineering materials – Primary and Secondary processes – astability,
Weldability, forgeability and malleability Criteria – Process induced defects – Monitoring and
control.
UNIT V MODERN MATERIALS AND TREATMENT 12

Dual phase steels, high strength low alloy steel, transformation included plasticity steel,
maraging steel, smart materials, properties and applications of engineering plastics and
composites materials - advanced structural ceramics – WC, TiC, TaC, Al2O3, SiC, Si3N4, CBN,
diamond – Plasma, PVD, CVD- thick and thin film deposition – Functionally Gradient Materials ,
Nano materials
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to select the materials for Engineering
applications by understanding basic mechanical properties of materials, the relation of the
microstructure and mechanical properties, processing techniques for controlling shape
and properties in the final product and able to work in R&D activity in the field of materials
science.
REFERENCES:
1. Dieter, G.E., “Mechanical Metallurgy”, McGraw Hill, 1988.
2. Charles, J.A., Crane, F.A.A and Furness, J.A.G., “Selection and use of engineering
Materials”, (3 rd Edition, Butterworth – Heiremann, 1977.
3. James, K.W., Wiley, Intersam, John, “The Hand book of Advance Materials”, Wilson
Publishers., 2004.
4. Burakonsa, T.Z. and Wierzchan. T.,“Surface Engg of Meterials”- Principles of Equipment,
Techniques.
5. Courtney, T.H.,“Mechanical Behavior of Materials” ,(2nd edition), McGraw Hill, 2000.
6. Flinn,R.A.and Trojan ,P.K.., “Engineering Materials and their Applications” (4th Edition),
Jaico, 1999.
7. Metals hand book, vol. 10, “Failure Analysis and Prevention”,(10th edition), 1994.
WEB REFERENCES:
1. www.astm.org/labs/pages/131350.htm
2. www.appliedmaterials.com/carrers/agu-ei.html
ED7151 COMPUTER APPLICATIONS IN DESIGN L T P C

3 0 0 3
OBJECTIVE:
 To impart knowledge on computer graphics which are used routinely in diverse areas as
science, engineering, medicine, etc.
UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 9

Output primitives (points, lines, curves etc.,), 2-D & 3-D transformation (Translation, scaling,
rotators) windowing - view ports - clipping transformation.
14
UNIT II CURVES AND SURFACES MODELLING 9
Introduction to curves - Analytical curves: line, circle and conics – synthetic curves: Hermite
cubic spline- Bezier curve and B-Spline curve – curve manipulations. Introduction to surfaces -
Analytical surfaces: Plane surface, ruled surface, surface of revolution and tabulated cylinder –
synthetic surfaces: Hermite bicubic surface- Bezier surface and B-Spline surface- surface
manipulations.
UNIT III NURBS AND SOLID MODELING 9

NURBS- Basics- curves, lines, arcs, circle and bi linear surface. Regularized Boolean set
operations - primitive instancing - sweep representations - boundary representations -
constructive solid Geometry - comparison of representations - user interface for solid modeling.
UNIT IV VISUAL REALISM 9

Hidden – Line – Surface – solid removal algorithms shading – coloring. Introduction to
parametric and variational geometry based software’s and their principles creation of prismatic
and lofted parts using these packages.
UNIT V ASSEMBLY OF PARTS AND PRODUCT DATA EXCHANGE 9

Assembly modeling - interferences of positions and orientation - tolerances analysis - mass
property calculations - mechanism simulation.
Graphics and computing standards– Open GL Data Exchange standards – IGES, STEP etc–
Communication standards.
TOTAL = 45 PERIODS
OUTCOME:
 It helps the students to get familiarized with the computer graphics application in design.
This understanding reinforces the knowledge being learned and shortens the overall
learning curve which is necessary to solve CAE problems that arise in engineering.
REFERENCES:
1. William M Neumann and Robert F.Sproull “Principles of Computer Graphics”, Mc Graw Hill
Book Co. Singapore, 1989.
2. Donald Hearn and M. Pauline Baker “Computer Graphics”, Prentice Hall, Inc., 1992.
3. Ibrahim Zeid Mastering CAD/CAM – McGraw Hill, International Edition, 2007.
4. Foley, Wan Dam, Feiner and Hughes – Computer graphics principles & practices, Pearson
Education – 2003.
5. David F. Rogers, James Alan Adams “Mathematical elements for computer graphics” second
edition, Tata McGraw-Hill edition.2003
MA7160 STATISTICAL METHODS FOR ENGINEERS L T P C

4 0 0 4
OBJECTIVE:
 This course aims at providing the necessary basic concepts of a few statistical methods
and apply them to various engineering problems.
UNIT I ESTIMATION THEORY 12

Estimators: Unbiasedness, Consistency, Efficiency and Sufficiency - Maximum Likelihood Estimation -
Method of Moments.
15
UNIT II TESTING OF HYPOTHESIS 12
Tests based on Normal, t, χ2 and F distributions for testing of means, variance and proportions -
Analysis of r x c tables – Goodness of fit.
UNIT III CORRELATION AND REGRESSION 12

Multiple and Partial Correlation - Method of Least Squares- Plane of Regression - Properties of
Residuals - Coefficient of Multiple Correlation - Coefficient of Partial Correlation - Multiple
Correlation with total and partial correlations - Regression and Partial correlations in terms of
lower order coefficients.
UNIT IV DESIGN OF EXPERIMENTS 12

Analysis of variance - One-way and two-way classifications - Completely randomized design -
Randomized block design - Latin square design.
UNIT V MULTIVARIATE ANALYSIS 12

Random Vectors and Matrices - Mean vectors and Covariance matrices - Multivariate Normal
density and its properties - Principal components: Population principal components – Principal
components from standardized variables.
TOTAL: 60 PERIODS
OUTCOME:
 It helps the students to have a clear perception of the power of statistical ideas, tools
and would be able to demonstrate the applications of statistical techniques to problems
drawn from industry, management and other engineering fields.
REFERENCES:
1. Johnson, R. A. and Gupta, C. B., “Miller & Freund’s Probability and Statistics for Engineers”,
Pearson Education, Asia, Seventh Edition, 2007.
2. Devore, J.L., “Probability and statistics for Engineering and the Sciences”, Thomson and
Duxbury, Singapore, Fifth Edition, 2002.
3. Johnson, R.A., and Wichern, D.W., “Applied Multivariate Statistical Analysis”, Pearson
Education, Asia, Sixth Edition, 2007.
4. Gupta, S.C., and Kapoor, V.K., “Fundamentals of Mathematical Statistics”, Sultan Chand
and Sons, Eleventh Edition, 2002.
5. Spiegel, M.R. and Stephens, L.J., ”Schaum’s outlines,-Statistics”, Tata McGraw-Hill, Third
Edition, 2000.
6. Freund, J.E., “Mathematical Statistics”, Prentice Hall of India, Fifth Edition, 2001.
CI7111 CAD AND CAE LABORATORY L T P C

0 0 4 2
OBJECTIVE:
 At the end of the course, the student should be able to: sketch, model, assemble and
analyze mechanical components using CAD and CAE software package.
LIST OF EXPERIMENTS:
1. Sketching and Part modeling (Solid modeling, Surface modeling, Feature manipulation)
of mechanical components using CAD software package
16
2. Assembly(Constraints, Exploded Views, Interference check) and Drafting(Layouts, GD &
T Standard, Sectional Views, & Detailing) of mechanical components using CAD software
package
3. Sheet Metal Design and Mould Design using CAD Software Package
4. Working with CAD Data Exchange formats: IGES,PDES,PARASOLID,DXF and STL
5. Finite Element Analysis (FEA) using Pre-processing (solid modeling, meshing, analysis
setup) and post processing (graphical display and report) with CAE software package
6. Finite Element Analysis (FEA) for plastic deformation using nonlinear material models
with CAE software package
TOTAL: 60 PERIODS
OUTCOME:
 With laboratory classes, it helps the students to get familiarized with the computer
applications in design, Finite Element Analysis and to prepare drawings for components
used industries.
LIST OF EQUIPMENTS REQUIRED:

1. Computers 25
2. CAD software Package- Unigraphics/CATIA/Solid Works/ PTC Creo
3. CAE Software package-ABAQUS/ LS-DYNA/ ANSYS/DEFORM/PATRAN/NASTRAN
/MARC/ Hypermesh
CI7201 COMPUTER AIDED MANUFACTURING L T P C

3 0 0 3
OBJECTIVE:
 On completion of the course the students are expected to be knowledgeable in Engineering
product specification, CAD/CAM integration, CNC machine tool building, CNC
programming using manual method, generation of CNC codes using CAM software,
Tooling and work holding devices.
UNIT I INTRODUCTION TO CAM 8

The evolution of product realization, CAM and its historical development, Engineering product
specification– Engineering design, design drafting, tolerance graph analysis, relationship
between product and process tolerance, statistical quality control, manufacturing reliability.
Geometric tolerancing- ASME standard, interpreting geometric specifications, multiple part
features and datum.
UNIT II CAD/CAM INTEGRATION 9

Networking- networking techniques, LAN, components, wiring methods, network interface cards,
network standards, Graphics standards – Data exchange format, evolution- features of various
interfaces GKS, IGES, DXF, PDES, STEP etc., Process planning, Computer Aided Process
Planning(CAPP) - variant, generative approaches.
UNIT III CONSTRUCTIONAL FEATURES OF CNC MACHINES 10

CNC Machine building, structural details, guide ways –Friction, Anti friction and other types of
guide ways, elements used to convert the rotary motion to a linear motion – Screw and nut,
recirculating ball screw, planetary roller screw, recirculating roller screw, rack and pinion,
17
spindle assembly, torque transmission elements – gears, timing belts, flexible couplings,
Bearings, Spindle drives and feed drives, open loop and closed loop control, Axis measuring
system - Turn Mill Center - CNC VTL - Multi Axis ( 5 And 6 Axis) Machines With Live Tools -
Axes & Spindle Cooling System - Through Coolant & Shower Coolant - Integral Spindle With
HSK & Big Plus Spindle - Double Ball Screws - Linear Motors- Grease Lubricating System -
Probing For Zero Offsets and First Off Inspection - Tool Breakage Detecting System - In
Process Gauging System.
UNIT IV PART PROGRAMMING FOR CNC MACHINES 9

Structure of CNC program, Coordinate system, G & M codes, cutter radius compensation, tool
nose radius compensation, tool wear compensation, canned cycles, sub routines, do loop,
mirroring features, Manual part programming for CNC turning and machining centre for popular
controllers like Fanuc, Siemens, Generation of CNC program using CAM software.
UNIT V TOOLING AND WORK HOLDING DEVICES 9

Introduction to cutting tool materials – HSS, Carbides, Ceramics, CBN, PCD, classification of
inserts-PMK, NSH, qualified, semi qualified and preset tooling, tooling system for CNC
Machining centre and Turning centre, Automatic Tool changers, work holding devices for
rotating and fixed work parts, Automatic Pallet changer, economics of CNC, maintenance of
CNC machines. Feedback devices - Principles of Operation - Robots for loading jobs & material
handling - Multi Pallets - Hydraulic and Pneumatic Fixtures - Anti Vibration Boring Bars - Hydro
Gripping & Shrink Fit Adaptors for Drills and Reamers.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply knowledge in various fields of
Computer Aided Manufacturing.
REFERENCES:
1. Zeid,I., "CAD - CAM Theory and Practice ", Tata McGraw-Hill Publishing Co. Ltd., 2007.
2. “Mechatronics”, HMT, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2005.
3. Chang,T.C., Wysk, R.A. and Wang,H.P., “Computer Aided Manufacturing”, Pearson
Prentice Hall, 2009.
4. Rao, P.N., “CAD/CAM”, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2010.
5. Jones, B.L., “Introduction to Computer Numerical Control”, Pitman, London, 1987.
6. Seamers, W.S., “Computer Numeric Control”, Fourth Edition – Thomson Delmar, 2002.
7. Radhakrishnan, P., “Computer Numerical Control ", New Central Book Agency, 1992.
8. Singh, N., “Systems Approach to Computer-Integrated Design and Manufacturing”, Wiley
India Pvt. Ltd., 2011.
CI7202 COMPUTER INTEGRATED PRODUCTION AND INVENTORY SYSTEMS L T P C

3 0 0 3
OBJECTIVES:
 To familiarize the student with current trend in production management activities.
 To impress and prepare them to use modern technologies in future management systems.
18
UNIT I PRODUCTION PLANNING AND CONTROL AND FORECASTING: 9
Introduction :Production Planning and Control-Traditional Production Planning and Control -
Problems with Traditional Production Planning and Control-Computer-Integrated Production
Management System-Engineering and manufacturing data base –Forecasting - Qualitative
methods: Delphi technique, Market research, Intrinsic methods-Time series-moving averages-
exponential smoothing-Extrinsic methods-regression-forecast errors-numerical problems
UNIT II AGGREGATE PLANNING: 8

Planning hierarchy-Aggregate production planning (APP)-need-Alternatives for managing
supply and demand-basic strategies-numerical problems-APP methods-Master Production
Scheduling.
UNIT III RESOURCE PLANNING: 10

Inventory Management - Inventory types and general control procedures-Order point systems-
The inventory management module- -Material Requirements Planning- Basic MRP Concepts-
capacity requirements planning-Distribution requirements planning-Independent versus
dependent demand-Lumpy demand-Lead times-Common use items-Inputs to MRP-numerical
problems- Manufacturing Resource planning-Enterprise planning.
UNIT IV SHOP FLOOR CONTROL: 9

Shop Floor Control -Functions of Shop Floor Control-Priority control and assignment of shop
orders-Maintain information on work-in-process-Monitor shop order status-Production output
data for capacity control-The Shop Floor Control System -Order release-Order scheduling-
Order progress-Operation Scheduling-An overview of the scheduling problem-Priority rules for
job sequencing-The Factory Data Collection System-Job traveler-Employee time sheet-
Operation tear strips-Centralized shop terminal-Individual work center terminals-Voice data
input
UNIT V COMPUTER PROCESS MONITORING AND CONTROL: 9

Computer Process Monitoring: Data logging systems-Data acquisition systems-Multilevel
scanning-Computer Control: Computer-Process Interfacing-Manufacturing Process Data-
System Interpretation of Process Data-Interface Hardware Devices-Digital Input / Output
Processing Interrupt system - Control programming-Computer Process Control-Structural
Model of a Manufacturing Process-Process Control Strategies-Distributed Control versus
Central Control- Supervisory Computer Control
TOTAL: 45 PERIODS
OUTCOMES:
 To manage efficiently various activities of production with the help of technology Expected
to use modern technologies in future management systems
REFERENCES:
1. Groover, M.P. and Zimmers, JR E.R.,”CAD/CAM: Computer-Aided Design and
Manufacturing”, Prentice Hall 1983
2. Mahapatra, P.B.,” Computer-Aided Production Management”, Prentice-Hall Of India Pvt.
Limited, 2004
3. Singh, N., “Systems Approach to Computer Integrated Design and Manufacturing”, John
Wiley & Sons, 1996.
4. Mahadevan "Operations Management: Theory and practice", Pearson, 2010
5. Chryssolouris G., "Manufacturing Systems: Theory and Practice", Second Edition Springer,
19
6. Bauer, A., Browne, J., Bowden, R., and Duggan, J. ,”Shop Floor Control Systems From
design to implementation”, springer, 1994
CI7252 COMPETITIVE MANUFACTURING SYSTEMS L T P C

3 0 0 3
OBJECTIVE:
 To emphasize the knowledge on the quality improvement, automation, and advanced
manufacturing techniques to create the highest-caliber products quickly, efficiently,
inexpensively, and in synchronization with the marketing, sales, and customer service of
the company.
UNIT I MANUFACTURING IN A COMPETITIVE ENVIRONMENT 9

Five areas of competitive manufacturing: cost, quality, delivery, safety/environment, and
morale. Automation of manufacturing process - Numerical control - Adaptive control - material
handling and movement - Industrial robots - Sensor technology - flexible fixtures - Design for
assembly, disassembly and service – PLM.
UNIT II GROUP TECHNOLOGY & FLEXIBLE MANUFACTURING SYSTEMS 9

Part families - classification and coding - Production flow analysis - Machine cell design -
Benefits. Components of FMS - Computer control and functions - Planning, scheduling and
control of FMS - Knowledge based scheduling.
UNIT III COMPUTER SOFTWARE, SIMULATION AND DATABASE OF FMS 9

System issues - Types of software - specification and selection - Trends - Simulation and
Applications - Simulation software - Manufacturing data systems - data flow - CAD/CAM
considerations - Planning FMS database.
UNIT IV LEAN MANUFACTURING 9

Origin of lean production system – Customer focus – Muda (waste) – Standards – 5S system –
Total Productive Maintenance – standardized work –Man power reduction – Overall efficiency -
Kaizen – Common layouts - Jidoka concept – Poka-Yoke (mistake proofing) - Worker
Involvement– Quality circle activity - Suggestion Programmes – Hoshin Planning System
(systematic planning methodology) – Lean culture – APQP – SOP – PPAP – Factories of the
future.
UNIT V JUST IN TIME: 9

Characteristics of JIT - Pull method - quality -small lot sizes - work station loads - close supplier
ties – flexible work force - line flow strategy - preventive maintenance for JIT – VSM - Kanban
system - strategic implications - implementation issues.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply the knowledge to implement
and work in competitive manufacturing systems. Student will be able to practice the
principles of flexible manufacturing, Kaizen, 5S, Jidoka, Poka Yoke and Lean
manufacturing.
20
REFERENCES:
1. Jha, N.K., “Handbook of Flexible Manufacturing Systems ", Academic Press Inc., 1991.
2. Bhat, S. K., “Total Quality Management", Himalaya Publishing House Pvt. Ltd., 2011.
3. Groover, M.P., “Automation, Production Systems and Computer Integrated Manufacturing ",
Third Edition, Prentice-Hall, 2007.
4. Kalpakjian, “Manufacturing Engineering and Technology ", Addison-Wesley Publishing Co.,
1995.
5. Ohno, T.T., “Production System Beyond Large-Scale production", Productivity Press (India)
Pvt. Ltd. 1992.
6. Dennis, P., “Lean Production Simplified: A Plain-Language Guide to the World's Most
Powerful Production System”, (Second edition), Productivity Press, New York, 2007.
QE7251 DISCRETE SYSTEM SIMULATION L T P C

3 0 0 3
OBJECTIVES :
 To understand the importance and advantages of applying simulation techniques for
solving various problems on discrete event systems.
 To teach various random number generation techniques, its use in simulation, tests and
validity of random numbers etc. development of simulation models, verification,
validation and analysis.
 To understand the applications of random probability distributions in real time
environments.
 Train students to solve discrete event problems through hand simulation and to develop
simulation models using Extend simulation software.
UNIT I INTRODUCTION: 3
Systems, modeling, general systems theory, concept of simulation, simulation as a decision
making tool, types of simulation.
UNIT II RANDOM NUMBERS: 5

Methods of generating random numbers, Pseudo random numbers and random variates,
discrete and continuous random probability distributions, tests for random numbers.
UNIT III DESIGN OF SIMULATION: 8

Problem formulation, data collection and reduction, time flow mechanism, key variables, logic
flow chart, starting condition, run size, experimental design consideration, output analysis and
interpretation, validation.
UNIT IV SIMULATION SOFTWARE: 14

Study and selection of simulation languages, Use of simulation software such as GPSS,
Extend, Matlab, Simulink, LabView etc., for simulation.
UNIT V CASE STUDIES IN SIMULATION: 15

Development of simulation models for queuing systems, production systems, inventory
systems, Industrial scheduling problems.
TOTAL: 45 PERIODS
21
OUTCOMES :
Students will:
 Learn to simulate models matching real life scenarios and obtain superior results
 Develop capabilities of taking up consultancy projects.
REFERENCES:
1. Banks, J., Nelson, B.L., Nicol, D.M., Shahabudeen .P “Discrete event system
simulation”, 4th edition Prentice Hall, India, 2005.
2. Kalechman, M., “Practical MATLAB® basics for engineers”, CRC press, Taylor and
Francis group, First Indian reprint, 2012.
3. Shannon, R.E. “systems simulation – The art and Science”, Prentice Hall, 1975.
4. Schriber, T.J., “simulation using GPSS”, John Wiley, 1991.
5. Law, A.M. and Kelton, W.D., "Simulation Modeling and Analysis", McGraw Hill, 2000.
CI7211 CAM LABORATORY L T P C

0 0 4 2
OBJECTIVES:
• Concepts of CNC programming and simulation on CNC turning center, Machining center
and CNC Wire EDM
• Robot, PLC programming and Database Management Methods
LIST OF EXPERIMENTS
1. Study of different control systems and CNC codes.
2. Programming and simulation for turning, taper turning, circular interpolation, thread Cutting
and facing operation.
3. Programming and simulation using Do-Loop and Sub-routine for CNC turning centre.
4. Programming and simulation for machining of internal surfaces in CNC turning centre
5. Programming and simulation for profile milling operation, circular interpolation
6. Programming and simulation for circular and rectangular pocket milling
7. Programming using canned cycles
8. CNC code generation using CAM software packages – Turning centre
9. CNC code generation using CAM software packages – Machining centre
10. Programming for CNC Wire cut EDM
11. Dimensional and geometric measurement of machined features using VMS and CMM
12. Robot programming for Material handling applications
13. PLC ladder logic programming.
14. Study on RDBMS and its application in problems like inventory control MRP etc
TOTAL: 60 PERIODS
OUTCOME:
At the end of this course
 The student will be able to use CNC machines for production
 Use this knowledge to program CNC machines
 Use this knowledge for Robot, PLC programming and Database Management method
22
LIST OF EQUIPMENTS REQUIRED:
1. Computers 25
2. CAM Software for 3 axis machining or more
3. CNC Production type turning or Machining center
4. CNC Wire Cut - EDM
5. Video Measuring System
6. Coordinate Measuring Machine
7. Surface Roughness tester
8. 5 -axis Robot
9. Programmable Logic Controller with ladder logic programming software
10. RDMBS Package with relevant modules like Inventory Control and MRP
CI7212 TECHNICAL SEMINAR L T P C

0 0 2 1
OBJECTIVE:
To enrich the communication skills of the student through presentation of topics in recent
advances in engineering/technology
OUTCOMES:
Students will develop skills to read, write, comprehend and present research papers.
Students shall give presentations on recent areas of research in manufacturing
engineering in two cycles. Depth of understanding, coverage, quality of presentation
material (PPT/OHP) and communication skill of the student will be taken as measures for
evaluation.
TOTAL: 30 PERIODS
CI7311 PROJECT WORK PHASE I L T P C

0 0 12 6
OBJECTIVES
 A research project topic may be selected either from published lists or from the creative ideas
of the students themselves in consultation with their project supervisor.
 To improve the student research and development activities.
EVALUATION
Project work evaluation is based on Regulations of Credit system University Departments - Post
graduate programmes of Anna University
TOTAL : 90 PERIODS
OUTCOME
The students’ would apply the knowledge gained from theoretical and practical courses in
solving problems, so as to give confidence to the students to be creative, well planned,
organized, coordinated in their project work phase – II.
23
CI7411 PROJECT WORK PHASE II L T P C
0 0 24 12
OBJECTIVES
 The objective of the research project work is to produce factual results of their applied
research idea in the thermal Engineering, from phase – I.
 The progress of the project is evaluated based on a minimum of three reviews.
 The review committee may be constituted by the Head of the Division.
 A project report is required at the end of the semester. The project work is evaluated jointly
by external and internal examiners constituted by the Head of the Division based on oral
presentation and the project report
 To improve the student research and development activities.
EVALUATION
 Project work evaluation is based on Regulations of Credit system University
Departments - Post graduate programmes of Anna University
TOTAL = 180 PERIODS
OUTCOME
The students’ would apply the knowledge gained from theoretical and practical courses in
solving problems, so as to give confidence to the students to be creative, well planned,
organized, coordinated project outcome of the aimed work.
CI7001 ADVANCES IN WELDING AND CASTING TECHNOLOGY L T P C

3 0 0 3
OBJECTIVE:
 To impart knowledge on advances in welding and casting technology, cast design and
advanced welding and casting processes.
UNIT I WELDING DESIGN AND METALLURGY: 10

Weld joint design- Heat Affected Zone (HAZ) - Weldability of steels - Cast iron - Stainless
steels, aluminum, copper and titanium alloys - Hydrogen embrittlement - Pre and Post weld heat
treatments - Weld defects.
UNIT II SPECIAL WELDING PROCESSES: 10

Friction welding process - effects of speed and pressure –Types- Explosive welding –Process
Parameters-Plasma arc welding - Electron beam welding - High frequency induction welding -
Diffusion bonding -Types- Cold pressure welding - Ultrasonic welding - Laser beam welding.
UNIT III CASTING DESIGN AND METALLURGY: 8
Design of gate, spruce, riser-design of patterns – design of thin and unequal sections- L,T,V,X,Y
junctions-Solidification –Shrinkage – Rapid solidification processing(RSP)-Melt spinning-Roll
quenching-Vibratory solidification-Splat cooling.
UNIT IV SPECIAL CASTING PROCESSES: 8

Evaporative Pattern Casting Process and full mould process –Vaccum sealed moulding-
vacuum casting-Magnetic Moulding -Squeeze Casting-types- Plaster mould casting-Ceramic
mould casting-Thixoforming or semi solid forming-Single crystal growing.
24
UNIT V AUTOMATION OF WELDING AND FOUNDRY: 9
Use of robots in welding- weld positioner and manipulators -weld seam tracking-arc sensing-
vision system-automation of foundry-use of robots-moulding machines-Automation of sand
plant, moulding and fettling sections of foundry-Dust and fume control.
TOTAL: 45 PERIODS
OUTCOME:
 To produce useful research output in welding and casting.
 Use this knowledge in advancing the welding and casting process.
 Application of design knowledge to understand and to overcome defects in welding and
casting.
REFERENCES:
1.Heine,R.W., Loper,C.R. and Rosenthal,P.C., "Principles of Metal casting", Tata McGraw- Hill,
1994.
2. Parmar,R.S., “Welding Processes and Technology”, Khanna Publishers, 1997.
3. Jain,P.L., “Principles of Foundry Technology”, Tata McGraw Hill, 2003.
4. Timings,R., " Fabrication and Welding Engineering", Elsevier Newnes,2008
5. Weman,K., “welding processes hand book”, CRC press,2003.
6. Minkoff,J., “Solidification and cast structure”,wiley.1986.
7. American Society of Metals, “Source Book on Electron beam and laser beam Welding",1987.
8. American Society of Metals, “Metals Hand Book", 9th Edition, Vol.V, 1989.
9. American Society of Welding, "Hand book of Welding", Vol.I to V.
CI7002 COMPOSITE MATERIALS L T P C

3 0 0 3
OBJECTIVE:
 To impart knowledge of various manufacturing methods of different composite materials,
their properties, machining characteristics and their applications.
Introduction – Fibre reinforcements – Fabrication, properties and applications of Glass fibres,
Boron fibres, Carbon fibres, Aramid fibres, Ceramic fibres – Whiskers – Comparison of fibres:
particulate and whisker reinforcements – Matrix materials – Polymers, Metals, Ceramics and
their properties.
UNIT II POLYMER MATRIX COMPOSITES: 9

Introduction – Processing of PMCs – Thermoset matrix composites: Hand layup, spray, filament
winding, pultruion, resin transfer moulding, auctoclave moulding – Thermoplastic matrix
composites : Film stacking, diaphragm forming, thermoplastic tape laying, Injection moulding –
Interfaces in PMCs: Glass fibre/polymer interface, Aramid fibre/polymer interface – Structure,
applications and mechanical properties of PMCs – Recycling of PMCs.
25
UNIT III METAL MATRIX COMPOSITES: 9
Introduction – Types, Metallic matrices: Aluminium, Titanium, Magnesium, copper Alloys –
Processing of MMCs: Solid state, Liquid state, Vapour state , In-situ – Interface/Interphase in
MMCs – Interfacial bonding in MMCs – Mechanical properties, coefficient of thermal
expansion, environmental effects, moisture effects – Applications of MMCs – Recycling of
MMCs.
UNIT IV CERAMIC MATRIX COMPOSITES: 9

Introduction – Types – Toughening Mechanism- Processing of CMCs: Cold pressing,
sintering, reaction bonding, liquid infiltration, lanxide process – In-situ chemical reaction
techniques: Chemical vapour deposition, Chemical vapour impregnation, Sol-gel, C-C
Composites. Interface in CMCs. Mechanical Properties and Applications of CMCs – Fatigue
behaviors and S-N curves of particle and whisker reinforced CMCs – Hybrid composites –
Thermal fatigue – Creep.
UNIT V MACHINING OF COMPOSITES 9

Traditional (turning, milling, drilling, abrasive machining) and non-traditional (abrasive
waterjet machining, electric discharge machining, ultrasonic, laser–assisted) machining of
Composites – Characterisation and surface integrity studies on the machined surface.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to select appropriate composite
materials for specific applications.
REFERENCES:
1. Chawla, K.K., “Composite Materials: Science and Engineering”, Springer, New York,
ISBN: 978-0-387-74364-6, 2012.
2. Jahanmir, S., Ramulu, M. and Koshy, P., “Machining of Ceramics and Composites”,
Marcel Dekker Inc, New York, 1999.
3. Sheikh-Ahmad, J.Y., “Machining of Polymer Composites”, Springer, USA, ISBN: 978-0-387-
35539-9, 2009.
4. Mallick, P.K., “Fiber Reinforced Composites: Materials, Manufacturing and Design”, CRC
Press, New Delhi, ISBN: 0849342058, 2010.
5. Hull, D. and Clyne, T.W., “An Introduction to Composite Materials”, Cambridge University
Press, ISBN: 0-521-38190-8, 1988.
6. American Society of Metals, “Composites - ASM Handbook”, Volume -21, ISBN: 978-0-
87170-703, 2001.
7. Vasiliev, V.V. and Morozov, E.V., “Advanced Mechanics of Composite Materials”,
Elsevier Ltd., New Delhi, 2011.
CI7003 CORROSION AND SURFACE ENGINEERING LT P C

3 0 0 3
OBJECTIVES:
• To impart knowledge on the scientific principles and methods that underlie the cause,
detection, measurement and prevention of corrosion problems in engineering practices.
• To impart knowledge on the hands-on approaches for matching surface treatments with
design and performance requirements.
26
UNIT I MECHANISMS AND TYPES OF CORROSION : 9
Principles of Corrosion – classification of corrosion – form of corrosion, general, localized,
metallurgical influenced, mechanically assisted, environmentally induced corrosions - Factors
influencing corrosion- corrosion damage – corrosion cost.
UNIT II TESTING AND PREVENTION OF CORROSION: 9

Planning and preparation of corrosion tests – In-service monitoring, simulated service,
laboratory testing – Evaluation of corrosion - Prevention of Corrosion, suitable designing and
modifications of corrosive environment, corrosion inhibitors -Cathodic Protection - Anodic
protection - Protective surface coatings.
UNIT III CORROSION BEHAVIOR OF MATERIALS: 9

Selection of material for various corrosive environments - Corrosion of Steels, Stainless Steel,
Aluminum alloys, Copper alloys, Nickel and Titanium alloys –Corrosion of Polymers, Ceramics
and Composite materials.
UNIT IV SURFACE COATINGS: 9

Solid surface significance, surface properties, superficial layer – changing surface metallurgy,
chemistry and adding a surface layer or coating - Diffusion coatings- Electro and Electro less
Plating-Hot dip coating-Hard facing-Metal spraying, Plasma spraying
UNIT V THIN LAYER ENGINEERING PROCESSES: 9

Laser and Electron Beam hardening- Thermal evaporation, Arc Vaporization, Sputtering, Ion
plating-Vapor deposition processes, Implantation technique – Coating of tools, TiC, TiN, Al2O3
and Diamond coating – Properties and applications of thin coating
TOTAL: 45 PERIODS
OUTCOMES:
 Students can able to provide solution for the typical Industrial corrosion problem.
 Students can able to provide solution for different types of Surface Engineering problem.
REFERENCES:
1. Fontana G., “Corrosion Engineering”, McGraw Hill, 1985
2. Budinski, K.G., “Surface Engineering for Wear Resistance”, Prentice Hall, 1988.
3. Schweitzer, P.A.,”Fundamentals of corrosion, Mechanisms, causes and preventive
methods”, Taylor and Francis, Indian reprint, 2012.
4. Review, R. U., “Corrosion”, Hand Book 2nd Edition, John Wiley ,2000.
5. Burakowski, T. and Wierzchon, T., “Surface Engineering of Metals”, CRC press,1999
6. ASM Metals Hand Book – Volume 13 , Corrosion, 1999
7. ASM Metals Hand book – Volume 5, Surface Engineering, 1999.
CI7004 DESIGN FOR MANUFACTURING LT P C

3 0 0 3
OBJECTIVE:
 At the end of this course the student should be able to apply the design for manufacturing
principles in casting, welding, forming, machining and assembly, by considering various
manufacturing constraints.
27
Economics of Process selection – General design principles of manufacturability – Proper
material selection – Strength and Mechanical factors- Application of form design.
UNIT II CASTING DESIGN AND WELDMENT DESIGN: 10

Factors affecting casting design- Strength aspects – Sand casting and die casting design-
Factors affecting weldment design-Gas and arc welding design.
UNIT III FORMED METAL COMPONENTS AND NON METALLIC PARTS DESIGN: 10
Design considerations for the manufacture of extruded, cold headed metal parts – Tube and
section bends – Powder metal parts-Thermo setting plastic parts-Reinforced –
Plastic/Composite parts.
UNIT IV MACHINED COMPONENTS DESIGN: 10

Design considerations for the manufacture of turned parts-drilled parts-milled parts, planned,
shaped and slotted parts-Ground parts-parts produced by EDM.
UNIT V DESIGN FOR ASSEMBLY: 9

Types of assembly – DFA –Index – evaluation of assembly – assembly cost reduction – case of
assembly – impact on quality – related software usage – case studies.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to design castings, weldings, formed and
machined components. He / She will be able to practice design for assembly principles.
REFERENCES:
1. Bralla, J.G.,“Handbook of product design for manufacture”, McGraw Hill Book Co., 1986.
2. Peck, H., “Designing for manufacture”, Sir Isaac Pitman & Sons Ltd., 1973.
3. chang,T.C., Wysk,R.A. and Wang, H.P.,"Computer-Aided Manufacturing", Second Edition,
4. Molloy, O., E. A. Warman, and S. Tilley, Design for Manufacturing and Assembly: Concepts,
Architectures and Implementation, Kluwer, 1998.
CI7005 DESIGN OF CELLULAR MANUFACTURING SYSTEM L T P C

3 0 0 3
OBJECTIVE:
 To impart knowledge on group technology, optimization algorithms, implementation of
GT/CMS, Performance measurements and economical aspects of CMS.
Introduction to Group Technology, Limitations of traditional manufacturing systems,
characteristics and design of groups, benefits of GT and issues in GT.
UNIT II CMS PLANNING AND DESIGN: 10

Problems in GT/CMS - Design of CMS - Models, traditional approaches and non-traditional
approaches -Genetic Algorithms, Simulated Annealing, Neural networks.
28
UNIT III IMPLEMENTATION OF GT/CMS: 10
Inter and Intra cell layout, cost and non-cost based models, establishing a team approach,
Managerial structure and groups, batch sequencing and sizing, life cycle issues in GT/CMS.
UNIT IV PERFORMANCE MEASUREMENT AND CONTROL: 8

Measuring CMS performance - Parametric analysis - PBC in GT/CMS, cell loading, GT and
MRP - framework.
UNIT V ECONOMICS OF GT/CMS: 5

Conventional Vs group use of computer models in GT/CMS, Human aspects of GT/CMS -
cases.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student should be able to plan and implement Cellular
manufacturing systems, distinguish between traditional and non-traditional approaches of
Problem solving, involve in performance measurement and determine human and
economical aspects of CMS.
REFERENCES:
1. Cleland.D.I. and Bidananda, B. (Eds), "The automated factory handbook: technology and
management”, TAB Books , NY, 1991.
2. Kamrani, A.K, Parsaei, H.R and Liles, D.H. (Eds), "Planning, design and analysis of cellular
manufacturing systems", Elsevier, 1995.
3. Burbidge, J.L., “Group Technology in Engineering Industry", Mechanical Engineering
pub.London, 1979.
4. Irani, S.A., " Hand Book of Cellular Manufacturing Systems", John Wiley & Sons, 1999.
CI7006 ELECTRONICS MANUFACTURING TECHNOLOGY LT P C

3 0 0 3
OBJECTIVE:
 To impart the knowledge in electronic packaging technology
UNIT I INTRODUCTION TO ELECTRONICS MANUFACTURING 9

History, definition, wafer preparation by growing, machining, and polishing, diffusion,
microlithography, etching and cleaning, Printed Circuit Boards, types- single sided, double
sided, multi layer and flexible printed circuit board, design, materials, manufacturing, inspection.
Electronic packaging – Through Hole Technology (THT) and Surface Mount Technology (SMT)
.
UNIT II COMPONENTS AND PACKAGING 8
Through-hole components – axial, radial, multi leaded, odd form. Surface mount components-
active, passive. Interconnections - chip to lead interconnection, die bonding, wire bonding, TAB,
Flip chip, chip on board, multi chip module, direct chip array module, leaded, leadless, area
array and embedded packaging, miniaturization and trends.
29
UNIT III SOLDERING AND CLEANING 9
Soldering theory, effect of elemental constituents on wetting, microstructure and soldering,
solder paste technology – fluxing reactions, flux chemistry, solder powder, solder paste
composition and manufacturing, solder paste rheology, Wave soldering. Adhesive and solder
paste application. solder system variables. soldering temperature profile. Reflow soldering -
profile generation and control, soldering quality and defects. Post solder cleaning and selection.
Measurement of cleanliness levels.
UNIT IV SURFACE MOUNT TECHNOLOGY: 11

SMT Equipment and Material Handling Systems, Handling of Components and Assemblies -
Moisture Sensitivity and ESD, Safety and Precautions Needed, IPC and Other Standards,
Stencil Printing Process, solder paste storage and handling, stencils and squeegees, process
parameters, quality control - Component Placement, Equipment Type, Chip shooter, IC placer,
Flexibility, Accuracy of Placement, Throughput, reflow soldering, adhesive, underfill and
encapsulation process, applications, storage and handling, process & parameters.
UNIT V INSPECTION, TEST AND REWORK FOR PCB: 8

Inspection Techniques, Equipment and Principle – AOI, X-ray. stencil printing process- defects
& corrective action, component placement process - defects & corrective action, Reflow
Soldering Process- defects & corrective action, underfill and encapsulation Process- defects &
corrective action, Testing of assemblies, In-circuit testing (ICT), functional testing, concept of
yield, Rework and Repair, tools, rework criteria and process, Design for - Manufacturability,
Assembly, Reworkability, Testing, Reliability and Environment.
TOTAL: 45 PERIODS
OUTCOME:
• At the end of this course the student will be able to apply knowledge in various steps in
electronics packaging technology
REFERENCES:
1. Lee, N.C., “Reflow Soldering Process and Trouble Shooting – SMT, BGA, CSP and Flip
Chip Technologies”, Newnes Elsevier, 2001
2. Gurnett, K.W., “Surface Mount Handbook”, Newnes Elsevier , 1999
3. Seraphim, D., Lasky, R.C. and Che-Yu Li, “Principles of Electronic Packaging” Mcgraw Hill,
1989.
4. Strauss, R.,“ SMT Soldering Handbook”, Newnes Elsevier , 1998
5. Zant, P.V., “ Microchip Fabrication – a practical guide to semiconductor processing
”McGraw Hill, 2000
6. Landers, T.L.,“Electronics Manufacturing Processes”, Prentice Hall, 1998
7. Prasad R.P., “Surface Mount Technology: Principles and Practice”, New York: Chapman
and Hall, 1997.
8. Coombs, Jr. C.E., “ Printed Circuits Handbook ” Mc Graw-Hill Hand books Sixth Edition,
2008
30
CI7007 FINITE ELEMENT ANALYSIS IN MANUFACUTRING ENGINEERING LTPC
300 3
OBJECTIVE:
 The objective is to equip students with fundamentals of finite element principles so as to
enable them to understand the behavior of various finite elements and to be able to select
appropriate elements to solve physical and engineering problems with emphasis on
structural and thermal engineering applications.
UNIT I GENERAL INTRODUCTION 10

Historical Background – Mathematical Modeling of field problems in Engineering – Governing
Equations – Discrete and continuous models – Boundary, Initial and Eigen Value problems –
Variational Formulation of Boundary Value Problems – Ritz Technique –Natural and Essential
Boundary conditions - Basic concepts of the Finite Element Method. One Dimensional Second
Order Equations – Discretization – element types- Linear and Higher order Elements –
Derivation of Shape functions and Stiffness matrices and force vectors - Assembly of Matrices -
solution of problems from solid - Structural, stress, and strain analysis – Introduction to beam
elements.
UNIT II PROBLEM IN 2D: 9

Second Order 2D Equations involving Scalar& Vector Variables – Variational formulation –Finite
Element formulation – Triangular elements – Shape functions and element matrices and
vectors. Application to Field Problems in Manufacturing Engineering - Quadrilateral elements.
Introduction to elasticity equations – stress strain relations – plane problems of elasticity –
element equations Plane stress, plane strain and axisymmetric problems – stress-strain-time or
constitutive equations-Introduction to flow problems- solution of problems in fluid mechanics-
numerical examples -plates and shell
UNIT III APPLICATIONS TO FIELD PROBLEMS 9

Higher Order Elements. Natural co-ordinate systems – Isoparametric elements – Shape
functions for isoparametric elements – One, two and three dimensions – Serendipity elements
– Numerical integration and application to plane stress problems transformation in, and
coordinates- Jacobian of transformation-order of convergence- numerical integration –example
problems- shape functions in natural coordinates- rectangular elements - Lagrange family-
Serendipity family - rectangular prisms- tetrahedral elements-
UNIT IV NON-LINEAR ANALYSIS 9

Introduction to Non-linear problems - some solution techniques- computational procedure-
simple material nonlinearity- Plasticity and viscoplasticity, stress stiffening, contact interfaces-
problems of gaps and contact- geometric non-linearity- modeling considerations- Impact
analysis.
UNIT V ANALYSIS OF PRODUCTION PROCESSES 8

Application to Bulk forming, sheet metal forming, casting, metal cutting, welding- Features of
software packages
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the students would have developed a thorough understanding of
the basic principles of the finite element analysis techniques with an ability to effectively
use the tools of the analysis for solving problems in Manufacturing Engineering
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REFERENCES:
1. Reddy, J.N, “An Introduction to the Finite element Method”, McGraw – Hill, 2005.
2. Rao, “Finite Element Method in Engineering”, Pergammon Press, 2005.
3. Bathe, K.J., “Finite Element Procedures in Engineering Analysis, 1990.
4. Kobayashi, S., Soo-IK-Oh and Altan, T., “Metal forming and the Finite element Methods”,
Oxford University Press, 1989.
5. Lewis, R.W., Morgan, K, Thomas, H.R., and Seetharaman, K.N., “The Finite Element
Method in Heat Transfer Analysis”, John Wiley, 1994.
CI7008 INTELLIGENT PRODUCT DESIGN AND MANUFACTURING LTPC

300 3
OBJECTIVE:
 To teach the student the principles and practices of intelligent product design and
manufacturing
UNIT I INTRODUCTION TO INTELLIGENT DESIGN AND MANUFACTURING: 9

Need - Internet technology and Manufacturing Industry - Digital enterprises - Manufacturing
portals – Benefits.
UNIT II TECHNIQUES OF KNOWLEDGE REPRESENTATION 9

Artificial Neural Networks, Fuzzy Logic, Genetic Algorithms, Expert Systems with case
studies.
UNIT III INTELLIGENT PRODUCT MODELING TECHNIQUES: 9

Intelligent CAD systems, integrating product and process design, manufacturing analysis and
CAD/CAM integration, design methodology for automated manufacture, the impacts of
intelligent process control on product design, and fuzzy knowledge-based controller design.
UNIT IV APPLICATION OF NEURAL NETWORKS: 9

Neural Networks for Intelligent Process Monitoring and Control : Applications to CNC
machining, Metal Forming - Intelligent Manufacturing Planning, Scheduling and Control -
Intelligent Assembly and Layout Planning.
UNIT V INTERNET BASED COLLABORATIVE CAD/CAM : 9

Applications to web based CAD, CAPP, CNC, Assembly planning, and Rapid Prototyping -
Challenging issues of Collaborative CAD/CAM.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply Internet technology in
manufacturing Industry and use techniques of Knowledge Representation.
REFERENCES:
1. Huang, G.Q. and Mak, K.L., “Internet Applications in Product design and Manufacturing”,
Springer, 2003.
2. Parsaei, H.R. and Jamshidi, M., “Design and implementation of intelligent manufacturing
systems”, Prentics Hall, 1995.
3. Kusiak, A., “Intelligent Design and Manufacturing”, Wiley-Interscience, 1992.
4. Dagli, C.H., “Intelligent systems in design and manufacturing”, ASME, 1994.
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CI7009 LEAN MANUFACTURING L T P C
3 0 0 3
OBJECTIVE:
 At the end of this course the students should be able to implement lean manufacturing
concepts in the factories.
The mass production system – Origin of lean production system – Necessity – Lean revolution
in Toyota – Systems and systems thinking – Basic image of lean production – Customer focus –
Muda (waste).
UNIT II STABILITY OF LEAN SYSTEM: 9

Standards in the lean system – 5S system – Total Productive Maintenance – standardized work
– Elements of standardized work – Charts to define standardized work – Man power reduction –
Overall efficiency - standardized work and Kaizen – Common layouts.
UNIT III JUST IN TIME: 9

Principles of JIT – JIT system – Kanban – Kanban rules – Expanded role of conveyance –
Production leveling – Pull systems – Value stream mapping.
UNIT IV JIDOKA (AUTOMATION WITH A HUMAN TOUCH): 9

Jidoka concept – Poka-Yoke (mistake proofing) systems – Inspection systems and zone control
– Types and use of Poka-Yoke systems – Implementation of Jidoka.
UNIT V WORKER INVOLVEMENT AND SYSTEMATIC PLANNING

METHODOLOGY 9
Involvement – Activities to support involvement – Quality circle activity – Kaizen training -
Suggestion Programmes – Hoshin Planning System (systematic planning methodology) –
Phases of Hoshin Planning – Lean culture
TOTAL: 45 PERIODS
OUTCOME:
 The student will be able to practice the principles of lean manufacturing like customer
focus, reduction of MUDA, just in time, Jidoka and Hoshin planning.
REFERENCES:
1. Dennis P.,” Lean Production Simplified: A Plain-Language Guide to the World's Most
Powerful Production System”, (Second edition), Productivity Press, New York,2007.
2. Rother, M., and Shook, J.,’ Learning to See: Value Stream Mapping to Add Value and
Eliminate MUDA”, Lean Enterprise Institute, 1999.
3. Liker, J., “ The Toyota Way : Fourteen Management Principles from the World's Greatest
Manufacturer”,McGraw Hill, 2004.
4. Michael, L.G., “ Lean Six SIGMA: Combining Six SIGMA Quality with Lean
Production
Speed”,McGraw Hill, 2002.
5. Ohno, T.,” Toyota Production System: Beyond Large-Scale Production”, Taylor & Francis,
Inc., 1988.
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CI7010 MICRO AND NANO MANUFACTURING L T P C
3 0 0 3
OBJECTIVE:
 The purpose of this subject is to understand the principles of various micro and nano
manufacturing methods.
UNIT I INTRODUCTION 9
Introduction to Meso, Micro and Nano manufacturing, Miniaturization and applications,
classification-subtractive, additive, micro forming, micro moulding, micro casting , micro joining.
Applications of Micro and Nano products in IT and telecommunications, Automotives, Medicine
UNIT II MANUFACTURING METHODS 9

Material deposition – PVD, CVD, LIGA, Micro stereo lithography, Traditional micromachining-
Theory of micromachining-Chip formation-size effect in micromachining, micro turning, micro
drilling, micro milling, micro grinding, Diamond turn machining-types of DTM, components of
DTM, materail removal mechanisms, tool geometry, applications
UNIT III ADVANCED MACHINING / FINISHING PROCESSES 9

Introduction to mechanical and beam energy based micro machining processes- Ultrasonic
micro machining, Focused Ion Beam machining, Laser Beam micro machining , Micro/ Nano
finishing processes- Abrasive Flow Machining, Magnetic Abrasive Finishing, Magneto
Rheological Abrasive Flow Machining, Magneto Rheological Finishing. Hybrid micro/nano
machining – Electro Chemical Spark Micro Machining, Electro Discharge Grinding, Electrolytic
In Process Dressing Grinding
UNIT IV SYNTHESIS OF NANOMATERIALS 9

Introduction to nano materials, Methods of production of Nanoparticles, Sol-gel synthesis, Inert
gas condensation, High energy Ball milling, Plasma synthesis, Electro deposition and other
techniques. Synthesis of Carbon Nanotubes – Solid carbon source based production
techniques, Gaseous carbon source based production techniques – Diamond Like Carbon
coating. Nano wires
UNIT V CHARACTERISATION TECHNIQUES 9

Metrology for micro machined components-Optical Microscopy, White Light Interferrometry,
Molecular Measuring Machine, Micro CMM
Scanning Probe Microscopy (SPM) – Scanning Electron Microscope, Transmission Electron
Microscope, Scanning Thermal Microscopy, Tribological characteristics -Micro abrasion wear -
Nano indentation- Ellipsometric Analysis
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply knowledge in micro and nano
manufacturing methods, synthesis of nano materials and characterization techniques
REFERENCES:
1. Jain, V.K, “Micro manufacturing Processes”, by CRC Press, ISBN: 9781439852903, 2013.
2. Bhushan, B., “Handbook of Nanotechnology”, Springer, Germany, ISBN-10: 3642025242,
2010.
3. Jain, V.K “Introduction to Micromachining”, Narosa publishing house, ISBN: 978-81-7319-
915-8, 2014.
4. McGeough, J.A. Micromachining of Engineering Materials h , CRC Press, ISBN-10:
0824706447, 2001.
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5. Bandyopadhyay, A.K., “Nano Materials”, New Age International Publishers, New Delhi, SBN
8122422578, 2008.
6. Grundy, P.J. and Jones, G.A.,”Electron Microscopy in the Study of Materials”, Edward
Arnold Limited, 1976.
CI7011 PRECISION ENGINEERING L T P C

3 0 0 3
OBJECTIVES:
The student will be able to understand the striving need for precision and application.
• Motivate the students to learn about the advanced concepts of precision and ultra precision
Machining methods
• In addition, the student will enhance his/her knowledge in Precision Engineering and its
applications.
Accuracy and Precision– Need for high precision –concept of accuracy - tolerance and fits
system – Hole and shaft system – accuracy of manufacturing processes – types of fits –
Selective assembly.
UNIT II MATERIALS FOR PRECISION ENGINEERING: 8
Diamond – types-single crystal- PCD – Natural-synthetic CBN - Ceramics – coated metals and
non-metals–High performance polymer – alloys – refractory metals: cutting tools – performance
– components of instruments – Jewels – self Lubrication – smart materials – properties – testing
– applications.
UNIT III PRECISION MACHINING: 10

Precision grinding: IC chip manufacturing- ELID process – aspherical surface generation
Grinding wheel- Designer and selection of grinding wheel-High-speed grinding-High-speed
milling-Micro machining – Diamond turning-MEMS – micro finishing process – surface
roughness measures – concept and non-concept method – comparison of features with
machining process.
UNIT IV ERRORS: CAUSES AND REMEDIES: 10

Static stiffness - influence on machining accuracy – over all stiffness in a machine/instrument –
errors due to variation of cutting forces – clamping forces – errors due to compliance while
machining. Inaccuracy due to thermal effects: Heat sources and dissipation – Geometry of
thermal deformation-influence of forced isstratics dimensional wear of elements – instruments;
Machining tools and their
influence on accuracy- error due to clamping and setting location.
UNIT V PRECISION MACHINE ELEMENTS: 9

Introduction- guide ways- Drive systems; rolling element bearings-Principles, construction,
classification, application etc., - Lubricated sliding bearings - construction – Principles etc.,-
Hydrostatics bearings-types – aerostatic bearings – linear drive motors – magnetic bearings-
applications-limitations - advantages.
TOTAL: 45 PERIODS
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OUTCOME:
Students will:
 Operate high precision machineries with ease.
 Research and explore new areas of cutting tools.
REFERENCES:
1. Murthy, R.L., “Precision Engineering in Manufacturing”, New age International Publications,
New Delhi, 2005.
2. Venkatesh, V.C. and Sudin, I., “Precision engineering”, Tata McGraw Hill Co., New Delhi,
2007.
3. James, D. and Meadow, S., “Geometric Dimensioning and Tolerancing”, Marcel Dekker Inc.,
1995.
CI7012 PRODUCTION PLANNING AND MANAGEMENT L T P C

3 0 0 3
OBJECTIVE:
 To provide the student with the knowledge of how to manage different aspects of
manufacturing including design, facilities, jobs, inventory, MRP and reengineering.
Elements – Manufacturing Strategies and competitiveness - Meeting the competitive Project
management.
UNIT II DESIGNING OF PRODUCTS: 9

Process selection-Process flow Design – Operations Technology -Waiting line management-
Computer simulation of waiting lines – Quality management.
UNIT III DESIGN OF FACILITIES AND JOBS: 10

Capacity planning – Strategies – Planning service capacity - JIT – Facility location and layout -
Job Design and Work measurement.
UNIT IV INVENTORY SYSTEMS AND MRP: 10

Definition-Purposes of Inventory-Inventory models-Fixed order Quantity models and Fixed-time
period models.MRP Systems-MRP system structures- Improvements for MRP system-
Advanced MRP-type systems.
UNIT V REVISING THE SYSTEM: 10

Operations consulting – BPR - Synchronous Manufacturing and theory of Constraints.
TOTAL: 45 PERIODS
OUTCOME:
At the end of this course the student should be able to design products, facilities, jobs,
inventory systems and embark on business process reengineering.
REFERENCES:
1. Chase, Aquilano and Jacobs, “Production and Operations Management”, eighth Edition,
Tata McGraw Hill, 2010.
36
2. Robert, A.O., “Manufacturing management: a quantitative approach”, International Textbook
Co, 1968.
3. Chary, S.N., “Production and Operations Management”, Tata McGraw-Hill, 3rd Edition 2006.
4. Jay, H. and Render, B.,“Production and Operations Management: Strategic and
Tactical
Decisions”, Business & Economics – 1996.
5. Operations Management, Jae K. Shim, Joel G. Siegel - Business & Economics, 1999.
CI7013 RELIABILITY AND TOTAL PRODUCTIVE MAINTENANCE L T PC

3 0 0 3
OBJECTIVE:
 To provide the student with the knowledge of reliability, failure analysis, reliability
prediction, management and also the principles and practices of TPM.
Reliability function - MTBF - MTTF - mortality curve - availability -Maintainability.
UNIT II FAILURE DATA ANALYSIS: 9

Repair time distributions - exponential, normal, log normal, gamma, and Weibull - reliability data
requirements - Graphical evaluation.
UNIT III RELIABILITY PREDICTION: 9

Failure rate estimates - Effect of environment and stress - Series and Parallel systems - RDB
analysis – Standby Systems - Complex Systems.
UNIT IV RELIABILITY MANAGEMENT: 9

Reliability demonstration testing - Reliability growth testing - Duane curve -Risk assessment -
FMEA, Fault tree.
UNIT V TOTAL PRODUCTIVE MAINTENANCE: 9

Causes of Machine Failures - Downtime - Maintenance policies - Restorability predictions -
Replacement models - Spares provisioning -Maintenance management – Total Productive
Maintenance – Maximizing equipment effectiveness – Organizing for TPM implementation –
Implementation – TPM small group activities.
TOTAL: 45 PERIODS
OUTCOME:
At the end of this course the student should be able to do all calculations relating to
reliability of a product or a system. The student should be able to predict reliability and
implement total productive maintenance in factories.
REFERENCES:
1. Birolini, A., “Reliability Engineering: Theory and Practice”, Springer, 2010.
2. Modarres,M., "Reliability and Risk Analysis ", Meral Dekker Inc., 1993.
3. Nakajima, S., “Introduction to TPM”, Productivity Press, 1988.
4. Kales, P., “ Reliability for technology Engineering and Management ", Prentice Hall, New
Jersey, 1998.
5. Gopalakrishnan. P., and Banerji, A.K., “Maintenance and Spare Parts Management ",
Prentice Hall of India, New Delhi, 1996.
37
CI7014 SENSORS FOR MANUFACTURING AND CONDITION L T P C
MONITORING 3 0 0 3
OBJECTIVE:
 To impart knowledge of sensor technologies used in the manufacturing industry for
monitoring workpieces, machine tools, machining processes and advanced sensors.
UNIT I INTRODUCTION TO SENSORS 9

Role of sensors in manufacturing and condition monitoring – Principles – Classification
Applications – Basic requirements of sensor – Signal processing and decision making.
UNIT II SENSORS FOR WORKPIECE MONITORING 9

Mechanical, Electrical, Electro-mechanical, Opto-electrical, Optical, Pneumatic, Capacitance,
Eddy- current and Magnetic sensors.
UNIT III SENSORS FOR MACHINE TOOL MONITORING 9

Position measurements: Linear, angular and velocity sensors – Calibration of machine tools –
Collision detection measurements.
UNIT IV SENSORS FOR MACHINING PROCESSES 9

Sensors for condition monitoring: Force, torque, power, temperature, vibration, acoustic
emission, tool sensors, chip control sensors – Adaptive control system – Intelligent systems for
machining processes.
UNIT V ADVANCED SENSORS 9

Optical and machine vision sensors – Smart/Intelligent sensors – Integrated sensors – Robot
sensors – Micro-sensors – Nano-sensors.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply appropriate sensors for
monitoring work pieces, machine tools, machining processes and advanced sensors in
manufacturing industries.
REFERENCES:
1. Tönshoff, H.K. and Inasaki, I., “Sensors in Manufacturing: Sensors Applications- Volume1”,
Wiley-VCH Verlag GmbH, Weinheim, ISBNs: 3-527-29558-5 (Hardcover); 3-527-60002-7
(Electronic), 2001.
2. Venkatesh, V.C. and Chandrasekaran, H., “Experimental Techniques in Metal Cutting”,
Prentice-Hall of India Private Limited, New Delhi, India, ISBN: 0-87692-449-6, 1987.
3. Sinclair, I.R., “Sensors and Transducers” Elsevier India Private Limited, New Delhi, India,
ISBN: 978-0-7506-4932-1, 2001.
4. Wang, L. and Gao, R.X., “Condition Monitoring and Control for Intelligent Manufacturing”,
Springer-Verlog London Limited, ISBN-13:978-1-84628-263-3, 2006.
5. Considine, D.M. and Glenn, D., “Standard Handbook of Industrial Automation: Advanced
Industrial Technology 01”, Chapman and Hall, New York, DOI:
10.1017/S0263574700004392, 1987.
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CI7015 SUSTAINABLE MANUFACTURING L T P C
3 0 0 3
OBJECTIVE:
To provide the student with the knowledge of sustainability in manufacturing, its evaluation,
strategy to achieve sustainability, supply chain management and sustainable operations.
UNIT I ENVIRONMENTAL VALUATION: 9

Introduction to the environmental issues pertaining to the manufacturing sector - pressure to
reduce costs - processes that minimize negative environmental impacts - environmental
legislation and energy costs - acceptable practice in society - adoption of low carbon
technologies - need to reduce the carbon footprint of manufacturing operations.
Techniques for non-market valuation: cost and income based approaches, demand estimation
methods - expressed and revealed preference, choice modeling - Multi-criteria analysis-
Stakeholder analysis - Environmental accounting at sector and national levels.
UNIT II EVALUATING SUSTAINABILITY: 9
Sustainability performance evaluators- Frameworks and techniques - environmental management
systems - life cycle assessment - strategic and environmental impact assessments - carbon and
water foot-printing.
UNIT III MANUFACTURING STRATEGY FOR SUSTAINABILITY: 9
Concepts of Competitive Strategy and Manufacturing Strategies and development of a strategic
improvement programme - Manufacturing strategy in business success Strategy formation and
formulation - Structured strategy formulation - Sustainable manufacturing system design options
- Approaches to strategy formulation - Realization of new strategies/system designs.
UNIT IV SUPPLY CHAIN MANAGEMENT: 9
Challenges in logistics and supply chain - developing the right supply chain strategy for the
products - need to align the supply network around the strategy - Tools that can be used
systematically to identify areas for improvement in supply chains - Specific challenges and new
thinking in the plan, source and delivering of sub-processes.
UNIT V SUSTAINABLE OPERATIONS: 9

Principles of sustainable operations - Life cycle assessment Manufacturing and service
activities - Influence of product design on operations - Process analysis - Capacity management
- Quality management -Inventory management - Just-In-Time systems - Resource efficient
design - Consumerism and sustainable well-being - Sustainable manufacturing and practices.
TOTAL: 45 PERIODS
OUTCOME:
On completion of the course the students will be able to apply techniques of environmental
valuation, formulate strategy for sustainable manufacturing and plan sustainable operations
and supply chain management.
REFERENCES:
1. Seliger, G ,”Sustainable Manufacturing: Shaping Global Value Creation”, Springer, 2012.
2. Seliger, G.,”Sustainability in Manufacturing: Recovery of Resources in Product and Material
Cycles”, 2007.
3. Jovane, F., Ęmper, W.E. and Williams, D. J., “The ManuFuture Road: Towards Competitive
and Sustainable High-Adding-Value Manufacturing”, Springer, 2009.
4. Kutz, M.,” Environmentally Conscious Mechanical Design”, John Wiley & Sons, 2007.
5. Davim, J.P., “Sustainable Manufacturing”, John Wiley & Sons, 2010.
39
CI7016 TECHNIQUES OF MATERIAL CHARACTERIZATION L T P C
3 0 0 3
OBJECTIVE:
 On completion of the course the students are expected to be knowledgeable in
microstructure evaluation, crystal structure analysis, electron microscopy, Chemical,
Thermal analysis and mechanical testing methods.
UNIT I MICRO STRUCTURAL EVALUATION: 9

Principles of Optical Microscopy – Specimen Preparation Techniques – Polishing and Etching –
Polarization Techniques – Quantitative Metallography – Estimation of grain size – ASTM grain
size numbers – Microstructure of Engineering Materials.
UNIT II CRYSTAL STRUCTURE ANALYSIS: 9

Elements of Crystallography – X- ray Diffraction – Bragg’s law – Techniques of X-ray
Crystallography – Debye – Scherer camera – Geiger Diffractometer – analysis of Diffraction
patterns – Inter planer spacing – Identification of Crystal Structure, Elements of Electron
Diffraction.
UNIT III ELECTRON MICROSCOPY: 9

Interaction of Electron Beam with Materials – Transmission Electron Microscopy – Specimen
Preparation – Imaging Techniques – BF & DF – SAD – Electron Probe Microanalysis –
Scanning Electron Microscopy – Construction & working of SEM – various Imaging Techniques
– Applications-Atomic Force Microscopy- Construction & working of AFM - Applications .
UNIT IV CHEMICAL AND THERMAL ANALYSIS: 9

Basic principles, practice and applications of X-ray spectrometry, Wave dispersive X- ray
spectrometry, Auger spectroscopy, Secondary ion mass spectroscopy, Fourier Transform
Infrared Spectroscopy (FTIR) – proton induced X-ray Emission spectroscopy, Differential
thermal analysis, Differential Scanning Calorimetry (DSC) and Thermo Gravimetric Analysis
(TGA)
UNIT V MECHANICAL TESTING: 9

Hardness – Brinell, Vickers, Rockwell and Micro Hardness Test – Tensile Test – Stress – Strain
plot – Proof Stress – Ductility Measurement – Impact Test – Charpy & Izod. Fatigue – Low &
High Cycle Fatigues – Rotating Beam & Plate Bending HCF tests – S-N curve – LCF tests –
Crack Growth studies – Creep Tests – LM parameters – Applications of Dynamic Tests.
TOTAL: 45 PERIODS
OUTCOME:
At the end of this course the student will be able to apply various material characterization
techniques for research and analysis.
REFERENCES:
1. Culity, B.D., Stock, S.R. and Stock, S., “Elements of X ray Diffraction”, (3rd Edition). Prentice
Hall, 2001.
2. Davis, H.E., Hauck, G. and Troxell, G.E., “The Testing of engineering Materials”, (4th
Edition), McGraw Hill, College Divn., 1982.
3. Cherepin and Malik, “Experimental Techniques in Physical Metallurgy", Asia Publishing Co.
Bombay, 1968.
4. Goldsten, I.J., Dale, E., Echin, N.P. and Joy, D.C., “Scanning Electron Microscopy & X ray-
Micro Analysis”, (2nd Edition), ISBN – 0306441756, Plenum Publishing Corp., 2000.
40
5. Newby, J., “Metals Hand Book- Metallography & Micro Structures”, (9th Edition), ASM
International, 1989.
6. Grundy, P.J. and Jones, G.A.,”Electron Microscopy in the Study of Materials”, Edward
Arnold Limited, 1976.
7. Morita, S., Wiesendanger, R. and Meyer, E., “Noncontact Atomic Force Microscopy”
Springer, 2002
CI7017 TOOL ENGINEERING L T P C

3 0 0 3
OBJECTIVE:
 This course provides knowledge in the areas of design of single point and multi point
cutting tools, dies, jigs, fixtures and limit gauges and toll design for CNC machines.
Broad Classification of Tools-Cutting tools, Dies, Holding and Measuring tools, Tool materials
and heat treatment- Ferrous, Non-ferrous and Non metallic materials, tool making practices.
UNIT II DESIGN OF CUTTING TOOLS: 11

Single Point Cutting Tools: Classification, Nomenclature, geometry, design of single point tools
for lathes, shapers, planers etc. Chip breakers and their design. Multipoint Cutting Tools:
Classification and specification, nomenclature, Design of drills, milling cutters, broaches, taps
etc. Design of Form Tools: Flat and circular form tools, their design and applications.
UNIT III DESIGN OF DIES: 10

Classification of dies, Design of Dies for Bulk metal Deformation-Wire Drawing, Extrusion,
Forging and Rolling; Design of Dies for Sheet metal: Blanking and Piercing, Bending and Deep-
drawing; Design of Dies used for Casting and Moulding, Powder Metallurgy die design.
UNIT IV DESIGN OF JIGS AND FIXTURES: 9

Classification of Jigs and Fixtures, Fundamental Principles of design of Jigs and Fixtures,
Location and Clamping in Jigs and fixtures, Simple design for drilling Jigs, Milling fixtures etc.
Indexing Jigs and fixtures.
UNIT V DESIGN OF LIMIT GAUGES AND TOOL DESIGN FOR CNC MACHINES: 8
Fixed gauges, gauge tolerances, indicating gauges, automatic gauges, selection of materials,
tool design for CNC machines- fixture design, cutting tools, tool holding, tool pre-setter,
automatic tool changers and positioners.
TOTAL: 45 PERIODS
OUTCOME:
At the end of this course
 This domain knowledge will increase their employability skills
 Use this knowledge to develop innovative ideas work holding methods
 Encourages to involve in research in the area of machining
41
REFERENCES:
1. Donaldson, C., “Tool Design”, Tata Mc-Graw Hill, 2006
2. Pollack, H.W., “Tool Design” Reston Publishing Company, Inc. 1976.
3. Joshi, P.H., “Jigs and Fixtures, Tata Mc-Graw Hill, 2003
4. Grant, H,E., “Jigs and Fixtures, Tata Mc-Graw Hill, 2006
5. Kempster, M.H.A., “Principles of Jig and Tool Design”, English University Press Ltd.,1968.
CI7018 TOTAL QUALITY SYSTEMS AND ENGINEERING L T P C

3 0 0 3
OBJECTIVE:
 This course provides knowledge in the areas of quality management, its pioneers,
practices and techniques. It also provides knowledge in quality by design and product
liability.
Principles of Quality Management - Pioneers of TQM - Quality costs - Customer Orientation -
Benchmarking - Re-engineering - Concurrent Engineering.
UNIT II PRACTICES OF TQM: 10

Quality system - ISO 9001:2000 - QS 9000, ISO 14000 - Quality Auditing - Leadership -
Organisational Structure - Team Building - Information Systems and Documentation.
UNIT III TECHNIQUES OF TQM: 10

Single Vendor Concept - JIT - Quality Function deployment - Quality Circles - KAIZEN - SGA -
POKA YOKE - Taguchi Methods.
UNIT IV QUALITY BY DESIGN: 8

Introduction – Rationale for implementation – Benefits– Teams – Communication models –
Implementation – Tools – Misconceptions and Pitfalls.
UNIT V PRODUCTS LIABILITY: 7

Introduction – Product safety law – products liability law – defenses – Proof and the expert
witness – Financial Loss – The future of products liability – Prevention.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student should be able to apply the principles, practices and
techniques of quality systems and engineering in factories.
REFERENCES:
1. Besterfield, D.H., Besterfield, C.M, Besterfield, G.H. and Besterfield, M.S., “Total Quality
Management ", Pearson Education, 2002.
2. Noori, H. and Radford,R., " Production and Operations management - Total Quality and
Responsiveness ", McGraw-Hill Inc, 1995.
3. Dalela, S. and Saurabh, “ISO 9000 A Manual for Total Quality Management ", S.Chand and
42
Company Ltd., 1997.
4. Bank, J., " The Essence of Total Quality Management ", Prentice Hall of India Pvt.Ltd.,
1995.
5. Zairi, M., “Total Quality Management for Engineers ", Woodhead Publishing Limited 1991.
6. Baird, C.W., “The Six Sigma Manual for Small and Medium Businesses”, Atlantic Publishing
Company (FL), Reprint 2011.
CI7019 WAREHOUSE LAYOUT PLANNING AND PART FEEDING METHODS L T P C

3 0 0 3
OBJECTIVE:
 Students will learn various part feeding methods, optimum design of feeding routes and
feeding methods and develop knowledge on warehouse management systems, safety
requirements of ware house panning
UNIT I LAYOUT PLANNING: 8

Layout Planning - Importance of Layout Planning - General Steps in Layout and Space
Requirements Planning - Warehouse Activities - Determining Space Requirements – Develop
realistic and Ideal Layout for Storage and Retrieval – Material storage methods for each part
UNIT II RACKING SYSTEMS FOR WAREHOUSE: 9

Selection of Ware House Equipments and Material Handling Systems - Racking and Shelving
Systems - Rack Planning Considerations - General Categories of Rack Systems - Large
Products Storage System - Pallet Storage Systems Selection - Selection of Racking Systems -
Technical Specification of the High Rack System - Design Standard for Racking Systems -
Layout of High Rack Storage- Warehouse Floors - Industrial Floorings - Floor Loading and
Preparation – Calculations.
UNIT III MATERIAL HANDLING SYSTEMS FOR WAREHOUSE: 9

Material Handling System - Material Flow Path - Selection Criteria to Determine Equipment -
Material Handling Equipment Classification – MHE Manufacturer's Worldwide Ranking -
Comparison of Fork Lift, Reach Truck and Narrow Aisle Truck - MHE Service and Battery
Charging - Crane Design Requirements
UNIT IV PART FEEDING: 10

Part feeding - Number of Tow Truck Requirements - Calculations - Kitting Trolley Route Map -
Kitting Time Estimation - Kitting Trolley Feeding Man Power Calculation - Kitting Trolley Design
Methodology - Assumptions in Kitting Design - Kit Trolley Design - Key Ware House Planning-
Issues to be Considered during Ware Housing Planning - Check List for Warehouse Layout
Planning - Return on Assets
UNIT V WAREHOUSE MANAGEMENT SYSTEMS, SAFETY AND STAFFING 9

WMS Support in Ware House Management - Benefits of a WMS - Components of a WMS -
WMS Data - WMS Functions - WMS Reports - Ware House Safety Requirements, Warehouse
Staffing - Personnel Requirements for a Typical Warehouse.
TOTAL: 45 PERIODS
43
OUTCOME:
Students will be able to:
 Design and plan warehouse layouts
 Plan racking systems and Material handling systems for warehouse requirements
REFERENCES:
1. Bartholdi, J.J. and Hackman, S.T., "Warehouse & Distribution science", Release 0.89, The
Supply chain and logistics Institute, School of Industrial and systems Engineering, Georgia
Institute of technology, Atlanta, GA 30332-0205 USA, Revised August 20, 2008.
2. Frazelle, E.H.,"World-Class warehousing and Material handling", TATA McGraw-Hill Edition
2004.
3. Hanson, R., "In-plant materials supply: Supporting the choice between kitting and
continuous supply", Department of Technology Management and Economics, Chalmers
University of Technology, Gothenburg, Sweden 2012. (http://publications.lib.chalmers.
se/records /fulltext / 155418.pdf)
4. Richards, G., "Warehouse Management: A complete guide to improving efficiency and
minimizing costs in the modern warehouse", London Philadelphia, 2011.
5. Tompkins, J.A., and Smith, J.D., "The Warehouse Management Handbook", Tompkins
press, 1998.
6. IS 1893(Part 1): 2002, Indian Standard, Criteria For Earthquake Resistant Design Of
Structures, Part 1 General provisions and buildings, (Fifth Revision).
CI7071 COMPUTER AIDED PROCESS PLANNING L T PC

3 0 0 3
OBJECTIVE:
 To familiarize the students with process planning in the manufacturing cycle, design,
drafting, geometric modeling, systems in CAPP and report generation.
Production Planning and Process Planning -The role of Process Planning in the Manufacturing
cycle - Experience based planning -Need for computer aided process planning. –Process
Planning and Concurrent Engineering, Group Technology
UNIT II PART DESIGN REPRESENTATION: 10

Basic part representation methods: CAD models-Feature based design-Design interface:
syntactic pattern recognition-State transition diagram-Decomposition approach-Logic
approach-Graph based approach.
UNIT III KNOWLEDGE REPRESENTATION: 7

Process knowledge-Dimensions and tolerances- Surface properties-Process constraints-
Process economics-Process capability.
44
UNIT IV SYSTEM FORMULATION: 10
Logical Design of Process Planning – System structure-planning strategy-declarative
knowledge of part- procedure knowledge of planning-other issues: process parameter
selection, tool selection, machine selection, plan optimization , Implementation considerations
– Decision table and Decision trees.
UNIT V COMPUTER AIDED PROCESS PLANNING SYSTEMS: 10

Computer aided Process Planning – Variant process planning – Generative process planning–
Forward and Backward planning, input format - Totally Integrated process planning systems –
Expert process planning-Commercial systems: CAM-I, CAPP, MIPLAN, APPAS, AUTOPLAN
and PRO, CPPP-
TOTAL: 45 PERIODS
OUTCOMES:
At the end of this course the students are expected to use
 Application of computers in the documentation
 Creating database for the future use
 Use of commercially available CAPP system in Industries
REFERENCES:
1. Halevi, G. and Weill, R.D., “Principles of Process Planning”, A logical approach –
Springer, 2003.
2. Chang, T.C. and Wysk, R.A., “An Introduction to automated process planning systems”,
3. Chang, T.C., “An Expert Process Planning System”, Prentice Hall, 1985.
4. Singh, N., “Systems Approach to Computer Integrated Design and Manufacturing”,
John Wiley & Sons, 1996.
5. Rao., “Computer Aided Manufacturing”, Tata McGraw Hill Publishing Co. 2002.
6. Vollmann, T.E. and Bery, W.E., “Manufacturing Planning and Control Systems, 5th Edn.,
Galgotia Publications, 2004.
WEB REFERENCES:
1. http://claymore.engineer.gusu.edu/jackh/eod/automate/capp/capp.htm
2. http://Estraj.ute.sk/journal/englo/027/027.htm
CI7072 INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS L T P C

3 0 0 3
OBJECTIVE:
 To teach students the basics of robotics, construction features, sensor applications, robot
cell design, robot programming and application of artificial intelligence and expert systems
in robotics.
UNIT I INTRODUCTION AND ROBOT KINEMATICS 10

Definition need and scope of Industrial robots – Robot anatomy – Work volume – Precision
movement – End effectors – Sensors. Robot Kinematics – Direct and inverse kinematics –
Robot trajectories – Control of robot manipulators – Robot dynamics – Methods for orientation
and location of objects.
45
UNIT II ROBOT DRIVES AND CONTROL 9
Controlling the Robot motion – Position and velocity sensing devices – Design of drive systems
– Hydraulic and Pneumatic drives – Linear and rotary actuators and control valves – Electro
hydraulic servo valves, electric drives – Motors – Designing of end effectors – Vacuum,
magnetic and air operated grippers.
UNIT III ROBOT SENSORS 9

Transducers and Sensors – Tactile sensor – Proximity and range sensors – Sensing joint forces
– Robotic vision system – Image Representation - Image Grabbing –Image processing and
analysis – Edge Enhancement – Contrast Stretching – Band Rationing - Image segmentation –
Pattern recognition – Training of vision system.
UNIT IV ROBOT CELL DESIGN AND APPLICATION 9

Robot work cell design and control – Safety in Robotics – Robot cell layouts – Multiple Robots
and machine interference – Robot cycle time analysis. Industrial application of robots.
UNIT V ROBOT PROGRAMMING, ARTIFICIAL INTELLIGENCE AND EXPERT

SYSTEMS 8
Methods of Robot Programming – Characteristics of task level languages lead through
programming methods – Motion interpolation. Artificial intelligence – Basics – Goals of artificial
intelligence – AI techniques – problem representation in AI – Problem reduction and solution
techniques - Application of AI and KBES in Robots.
TOTAL: 45 PERIODS
OUTCOME:
The student will be able to design robots and robotic work cells and write program for
controlling the robots. The student will be able to apply artificial intelligence and expert
systems in robotics.
TEXT BOOK:
1. K.S.Fu, Gonzalez, R.C. and Lee, C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, McGraw Hill, 1987.
REFERENCES:
1. Koren,Y., “Robotics for Engineers”, McGraw-Hill, 1987.
2. Kozyrey, Yu. “Industrial Robots”, MIR Publishers Moscow, 1985.
3. Klafter,R.D., Chmielewski, T.A. and Negin,M., “Robotics Engineering – An Integrated
Approach”, Prentice-Hall of India Pvt. Ltd., 1984.
4. Deb, S.R.” Robotics Technology and Flexible Automation”, Tata Mc Graw-Hill, 1994.
5. Groover,M.P., Weis,M., Nagel,R.N. and Odrey,N.G., “Industrial Robotics Technology,
Programming and Applications”, Mc Graw-Hill, Int., 1986.
6. Jordanides,T. and Torby,B.J., ,”Expert Systems and Robotics“, Springer –Verlag, New York,
May 1991.
46
CI7073 MANUFACTURING INFORMATION SYSTEMS L T PC
3 0 0 3
OBJECTIVE:
 The purpose of the course is to provide an importance of databases and its application in
manufacturing systems that prepare students for their engineering practice by organization
by conversant with order policies, data base terminologies, designing, manufacturing
considerations
The Evolution of order policies, from mrp to MRP II to ERP – Agile Manufacturing Information
Systems, Manufacturing Database Integration.
UNIT II DATABASE: 9
Terminologies – Entities and attributes – Data models, schema and subschema - Data Independence
– ER Diagram – UML notation for describing the enterprise–wide data objects- Trends in database.
UNIT III DESIGNING DATABASE 9

Hierarchical model – Network approach- Relational Database concepts, principles, keys,–
functional dependency – Normalization types – relational operations- Query Languages-Case
studies.
UNIT IV MANUFACTURING CONSIDERATION: 10

The product and its structure, inventory and process flow – Shop floor control Data structure
and procedure – various models – the order scheduling module, Input/output analysis module,
and stock status database – the complete IOM database.
UNIT V INFORMATION SYSTEM FOR MANUFACTURING: 10

Parts oriented production information system – concepts and structure – Computerized
production scheduling, online production control systems, Computer based production
management system, computerized manufacturing information system -RFID-
Telecommunication– case study.
TOTAL: 45 PERIODS
OUTCOME:
 On completion of this course, the students are expected to create simple to moderately
complex manufacturing information system for manufacturing industry.
REFERENCES:
1. Sartori, L.G., “Manufacturing Information Systems”, Addison-Wesley Publishing
Company, 1988.
2. Date, C.J., ”An Introduction to Database Systems” Addison Wesley”, 8th Edn,. 2003
3. Orlicky, G., “Material Requirements Planning”, McGraw-Hill, 1994.
4. Kerr, R., “Knowledge based Manufacturing Management”, Addison-Wesley, 1991.
5. Oliver, G. and Wolfhard, K., “RFID in Manufacturing”, Kubach.vwe.,2008
6. Franjo, C., “Manufacturing Information & Data Systems Analysis, Design & Practice”,
Butterworth-Heinemann, 2002.
7. Weiming S, “Information Technology for Balanced Manufacturing Systems”, Springer, 2006.
WEB REFERENCES:
1. www.ist.psu.edu
2. www.cse.wustl.edu(UML Notation Guide)
47
CI7074 MECHATRONICS IN MANUFACTURING L T PC
3 0 0 3
OBJECTIVE:
 To provide the student with the knowledge of sensors, transducers, various types of
actuators used in mechatronics systems and also the use of PLCs and mechatronics
design.
UNIT I INTRODUCTION : 5
Introduction to Mechatronics - Systems- Need for Mechatronics - Emerging area of
Mechatronics - Classification of Mechatronics - Measurement Systems - Control Systems.
UNIT II SENSORS AND TRANSDUCERS: 12
Introduction - Performance Terminology – Potentiometers - LVDT - Capacitance sensors -
Strain gauges - Eddy current sensor - Hall effect sensor - Temperature sensors - Light sensors -
Selection of sensors - Signal processing.
UNIT III ACTUATORS: 10

Actuators – Mechanical - Electrical - Fluid Power - Piezoelectric – Magnetostrictive - Shape
memory alloy - applications - selection of actuators.
UNIT IV PROGRAMMABLE LOGIC CONTROLLERS 8
Introduction - Basic structure - Input and output processing - Programming - Mnemonics-
Timers, counters and internal relays - Data handling - Selection of PLC.
UNIT V DESIGN AND MECHATRONICS CASE STUDIES: 10
Steps in mechatronics design - Possible design solutions-Traditional and Mechatronics design
concepts - Case studies of Mechatronics systems - Pick and place Robot - Conveyor based
material handling system - PC based CNC drilling machine – Mechatronics Control in
automated Manufacturing – Data Acquisition - Case studies.
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student should be able to apply Mechatronics in design and
practical requirements.
REFERENCES:
1. Bolton, W., “Mechatronics”, Pearson education, second edition, fifth Indian Reprint, 2003
2. Smaili, .A. and Mrad, F., "Mechatronics integrated technologies for intelligent machines",
Oxford university press, 2008.
3. Shetty, D. and Kolk, O. A., “Mechatronics systems design”, PWS Publishing company, 2007.
4. Onwubolu, G.C., "Mechatronics Principles and Applications", Elsevier, 2006.
5. Mahalik,N.P., “Mechatronics Principles, Concepts and applicatlions” Tata McGraw-Hill
Publishing Company Limited, 2003.
6. Histand, M.B. and Alciatore,D.G., “Introduction to Mechatronics and Measurement systems”,
McGraw Hill International edition, 1999.
7. Bradley, D.A., Dawson. D., Buru, N.C. and Loader, A.J., “Mechatronics” Nelson Thornes Ltd,
Eswar press, Indian print, 2004.
8. Sinclair, I., “Sensors and Transducers”, Elsevier, Newnes, Reprint 2012.
48
CI7075 MICRO ELECTRO MECHANICAL SYSTEMS L T P C
3 0 0 3
OBJECTIVE:
 To impart knowledge of design, fabrication and characterization of Micro Electro
Mechanical systems.
Overview of MEMS and Microsystems: MEMS and Microsystems, Evolution of Micro
fabrication, Microsystems and Microelectronics, Microsystems and miniaturization-Materials for
MEMS and Microsystems: substrates and wafers, active substrate materials, Silicon, Gallium
Arsenide, Piezoelectric Crystals, Polymers, Packaging materials-Working principles of
Microsystems: micro sensors, micro actuation, MEMS with micro actuators, Micro
accelerometers, micro fluidics-Applications of Microsystems in various industries.
UNIT II MECHANICS, SCALING AND DESIGN 9

Engineering Mechanics for Microsystems design: Introduction, Static bending of Thin Plates,
Mechanical Vibration, Thermomechanics, Thermofluid, Engineering and micro system design,
Laminar fluid flow, Incompressible fluid Flow, Heat conduction in solids-Scaling Laws in
Miniaturization, Introduction to scaling, Scaling in (Electrostatic forces electromagnetic forces,
Electricity, fluid mechanics, heat transfer)-Microsystems Design: Design Consideration, Process
design, Mechanical Design, Design of Micro fluidic Network systems
UNIT III MICRO SYSTEM FABRICATION PROCESSES 11

Introduction- Photolithography- Ion implantation- Chemical Vapor Deposition-Physical Vapor
Deposition - clean room- Bulk micromachining :etching, isotropic and anisotropic etching, wet
and dry etching- Surface micro machining :process, mechanical problems associated with
surface micro
machining- LIGA process :general description, materials for substrates and photo resists-SLIGA
process-Abrasive jet micro machining-Laser beam micro machining- Micro Electrical Discharge
Micro Machining –Ultrasonic Micro Machining- Electro chemical spark micro machining-
Electron beam micro machining-Focused Ion Beam machining
UNIT IV MICROSYSTEMS PACKAGING 8

Introduction - Microsystems Packaging-Interfaces in Microsystems Packaging-Essential
Packaging Technologies- Die preparation, surface bonding, wire bonding, sealing- Three
dimensional Packaging-Assembly of Microsystems, Signal Mapping and Transduction
UNIT V MICROMETROLOGY AND CHARACTERIZATION 8

Microscopy and visualization- Lateral and vertical dimension- optical microscopy, Scanning
white light interferometry, Confocal Laser scanning microscopy, Molecular measuring machine,
Micro coordinate measuring machine- Electrical measurements – Physical and chemical
analysis – XRD-SEM - Secondary Ion mass spectrometry- Auger Electron Spectroscopy, SPM
TOTAL: 45 PERIODS
OUTCOME:
 At the end of this course the student will be able to apply the knowledge in mechanics,
scaling, design, fabrication and characterization of micro systems.
REFERENCES:
1. Hsu, T.R., “MEMS & Microsystems Design and Manufacture”, Tata McGraw Hill,
2002,ISBN: 9780070487093.
49
2. Franssila, S., “Introduction to Micro Fabrication” John Wiley & sons Ltd, 2004.ISBN:470-
85106-6
3. Jain, V.K., “Introduction to Micromachining” Narosa Publishing House, 2010.
4. Jackson, M.J., “Microfabrication and Nanomanufacturing” Taylor and Francis 2006.
5. McGeough, J.A., “Micromachining of Engineering Materials”, CRC Press, ISBN:
0824706447, 2001.
6. Hak M.G., “MEMS Handbook”, CRC Press, ISBN: 8493-9138-5, 2006.
CI7076 SUPPLY CHAIN MANAGEMENT L T P C

3 0 0 3
OBJECTIVE:
 The objective of this module is to provide the participants with a good knowledge on
logistics and supply chain management and how these topics can be related with the
organization and their business needs.
UNIT I INTRODUCTION TO SUPPLY CHAIN MANAGEMENT 8

Supply chain stages and decision phases process view of a supply chain. Supply chain flows.
Examples of supply chains. Competitive and supply chain strategies. Achieving strategic fit.
Expanding strategic scope. Drivers of supply chain performance. Framework for structuring
drivers - Obstacles to achieving fit.Case discussions.
UNIT II DESIGNING THE SUPPLY CHAIN NETWORK 9

Distribution Networking – Role, Design. Supply Chain Network (SCN) – Role, Factors,
Framework for Design Decisions. Models for facility location and capacity allocation. Impact of
uncertainty on SCN – discounted cash flow analysis, evaluating network design decisions using
decision using decision trees.
UNIT III SOURCING, TRANSPORTATION AND PRICING 10

Role of sourcing, supplier – scoring and assessment, selection and contracts. Design
collaboration. Role of transportation, Factors affecting transportation decisions. Modes of
transportation and their performance characteristics. Designing transportation network. Trade-
off in transportation design. Tailored transportation, Routing and scheduling in transportation.
International transportation. Analytical problems. Role Revenue Management in the supply
chain, Revenue management for: Multiple customer segments, perishable assets, seasonal
demand, bulk and spot contracts.
UNIT IV COORDINATION AND TECHNOLOGY 10

Co-ordination in a supply chain: Bullwhip effect. Obstacles to coordination. Managerial levers to
achieve co-ordination, Building strategic partnerships. The role of IT supply Chain, The Supply
Chain IT framework, CRM, Internal SCM, SRM. The role of E-business in a supply chain, The
E-business framework, E-business in practice. Case discussion.
50
UNIT V EMERGING CONCEPTS 8
3PL- 4PL- Global Logistics -Reverse Logistics; Reasons, Activities, Role. Ware house
Management-RFID Systems; Components, applications, implementation. Lean supply Chains-
Sustainable supply Chains
TOTAL: 45 PERIODS
OUTCOMES:
 The objective of this module is to provide the participants with a good knowledge on
logistics and supply chain management and how these topics can be related with the
organization and their business needs.
REFERENCES
1. Sunil Chopra, Peter Meindl and Kalra, Supply Chain Management, Strategy, Planning, and
operation,Pearson Education, 2013.
2. Robert B Handfield, Ernest L Nichols, Jr.,Supply Chain Redesign – Transforming Supply
Chains into Integrated Value Systems , Pearson Education , 2002.
3. Jeremy F.Shapiro, Modeling the supply chain, Thomson Duxbury, 2006.
4. David Simchi Levi,Philip Kaminsky and Edith Simchi Levi, Designing and Managing the
Supply Chain, Mc Graw Hill, 2009.
CI7251 ADDITIVE MANUFACTURING L T PC

3 0 0 3
OBJECTIVE:
 To educate students with fundamental and advanced knowledge in the field of Additive
manufacturing technology and the associated Aerospace, Architecture, Art, Medical and
industrial applications.
Need - Development of AM systems – AM process chain - Impact of AM on Product
Development - Virtual Prototyping- Rapid Tooling – RP to AM -Classification of AM processes-
Benefits- Applications.
UNIT II REVERSE ENGINEERING AND CAD MODELING: 10

Basic concept- Digitization techniques – Model reconstruction – Data Processing for Rapid
Prototyping: CAD model preparation, Data requirements – Geometric modeling techniques:
Wire frame, surface and solid modeling – data formats - Data interfacing, Part orientation and
support generation, Support structure design, Model Slicing, Tool path generation-Software for
AM- Case studies.
UNIT III LIQUID BASED AND SOLID BASED ADDITIVE MANUFACTURING

SYSTEMS 10
Stereolithography Apparatus (SLA): Principle, pre-build process, part-building and post-build
processes, photo polymerization of SL resins, part quality and process planning, recoating
issues, materials, advantages, limitations and applications. Solid Ground Curing (SGC): working
principle, process, strengths, weaknesses and applications. Fused deposition Modeling (FDM):
Principle, details of processes, process variables, types, products, materials and applications.
Laminated Object Manufacturing (LOM): Working Principles, details of processes, products,
51
materials, advantages, limitations and applications - Case studies.
UNIT IV POWDER BASED ADDITIVE MANUFACTURING SYSTEMS: 10

Selective Laser Sintering (SLS): Principle, process, Indirect and direct SLS- powder structures,
materials, post processing, surface deviation and accuracy, Applications. Laser Engineered Net
Shaping (LENS): Processes, materials, products, advantages, limitations and applications–
Case Studies.
UNIT V OTHER ADDITIVE MANUFACTURING SYSTEMS: 7

Three dimensional Printing (3DP): Principle, basic process, Physics of 3DP, types of printing,
process capabilities, material system. Solid based, Liquid based and powder based 3DP
systems, strength and weakness, Applications and case studies. Shape Deposition
Manufacturing (SDM), Ballastic Particle Manufacturing (BPM), Selective Laser Melting, Electron
Beam Melting.
TOTAL: 45 PERIODS
OUTCOME:
 On completion of this course, they will learn about a variety of Additive Manufacturing
(AM) technologies, their potential to support design and manufacturing, case studies
relevant to mass customized manufacturing, and some of the important research
challenges associated with AM and its data processing tools
REFERENCES:
1. Gibson, I., Rosen, D.W. and Stucker, B., “Additive Manufacturing Methodologies: Rapid
Prototyping to Direct Digital Manufacturing”, Springer, 2010.
2. Chua, C.K., Leong K.F. and Lim C.S., “Rapid prototyping: Principles and applications”,
second edition, World Scientific Publishers, 2010.
3. Gebhardt, A., “Rapid prototyping”, Hanser Gardener Publications, 2003.
4. Liou, L.W. and Liou, F.W., “Rapid Prototyping and Engineering applications : A tool box for
prototype development”, CRC Press, 2011.
5. Kamrani, A.K. and Nasr, E.A., “Rapid Prototyping: Theory and practice”, Springer, 2006.
6. Hilton, P.D. and Jacobs, P.F., Rapid Tooling: Technologies and Industrial Applications, CRC
press, 2005.
52

Anna University, Chennai University Departments Regulations - 2015 Choice Based Credit System M.E. Computer Integrated Manufacturing (FT/PT)

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Anna University, Chennai University Departments Regulations - 2015 Choice Based Credit System M.E. Computer Integrated Manufacturing (FT/PT)

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ANNA UNIVERSITY, CHENNAI

PROGRAMME EDUCATIONAL OBJECTIVES (PEOs) :

I. To Impart knowledge to students in recent advances in the Computer Integrated

PROGRAMME OUTCOMES (POs):

1. Graduates will demonstrate knowledge of mathematics, science and engineering.

Programme Programme Outcomes

SEM 2 Competitive Manufacturing Systems    

SEM 2 Project Work Phase II    

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

TOTAL CREDITS TO BE EARNED FOR THE AWARD OF DEGREE = 69

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

TOTAL CREDITS TO BE EARNED FOR THE AWARD OF DEGREE = 69

FOUNDATION COURSES (FC)

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

PROFESSIONAL CORE (PC)

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

EMPLOYABILITY ENHANCEMENT COURSES (EEC)

S. COURSE COURSE TITLE CATEGORY CONTACT L T P C

UNIT II MEASUREMENT OF SURFACE ROUGHNESS: 9

CI7102 ADVANCES IN MANUFACTURING TECHNOLOGY L T P C

UNIT I UNCONVENTIONAL MACHINING 10

UNIT II PRECISION MACHINING 10

UNIT III ADVANCES IN METAL FORMING 7

UNIT IV MICRO MACHINING AND NANO FABRICATION 10

UNIT V RAPID PROTOTYPING AND SURFACE MODIFICATION TECHNIQUES 8

CI7103 APPLIED MATERIALS ENGINEERING L T P C

UNIT II FRACTURE BEHAVIOUR 8

UNIT III SELECTION OF MATERIALS 8

UNIT V MODERN MATERIALS AND TREATMENT 12

ED7151 COMPUTER APPLICATIONS IN DESIGN L T P C

UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 9

UNIT III NURBS AND SOLID MODELING 9

UNIT IV VISUAL REALISM 9

UNIT V ASSEMBLY OF PARTS AND PRODUCT DATA EXCHANGE 9

MA7160 STATISTICAL METHODS FOR ENGINEERS L T P C

UNIT I ESTIMATION THEORY 12

UNIT III CORRELATION AND REGRESSION 12

UNIT IV DESIGN OF EXPERIMENTS 12

UNIT V MULTIVARIATE ANALYSIS 12

CI7111 CAD AND CAE LABORATORY L T P C

LIST OF EQUIPMENTS REQUIRED:

CI7201 COMPUTER AIDED MANUFACTURING L T P C

UNIT I INTRODUCTION TO CAM 8

UNIT II CAD/CAM INTEGRATION 9

UNIT III CONSTRUCTIONAL FEATURES OF CNC MACHINES 10

UNIT IV PART PROGRAMMING FOR CNC MACHINES 9

UNIT V TOOLING AND WORK HOLDING DEVICES 9

CI7202 COMPUTER INTEGRATED PRODUCTION AND INVENTORY SYSTEMS L T P C

UNIT II AGGREGATE PLANNING: 8

UNIT III RESOURCE PLANNING: 10

UNIT IV SHOP FLOOR CONTROL: 9

UNIT V COMPUTER PROCESS MONITORING AND CONTROL: 9