7.

5-WI-08-ISSD 12 October 2015

BATCH/PRECAST PLANTS AND CIVIL TESTING LABORATORIES REVISION 02
INSPECTION COVERAGE

Appendix A1

SAEP 1150- 9.13.2- 01, MARCH 31, 2014 DOCUMENT RESPONSIBILITY: ID/BP
& CTU

CONTRACTOR’S QC INITIAL SURVEY OF PROPOSED BATCH PLANT

READY MIX CONCRETE (ASTM C94 & ACI 311.5)

Concrete Supplier’s Name: HACO RMC BP3 (25430) Date of Survey: NOV 19, 2021

Location: HAWIYAH Plant Phone No: +966 13 5877711 loc. 329

Contractor Assessor: Fax No./Email:

(To be conducted by the construction contractor’s approved QC personnel.)
Proposed for: Name of SAPMT: Name of PQM:

BI/JO/CN:

Project Title:

Location:

GENERAL INFORMATION(Complete all blank spaces, enter N/A if not applicable. Incomplete forms will be
returned to the requestor).
Structural Non-structural
(m3) (m3)
A. What is the approximate volume of concrete required for this project?

What is the approximate distance (in kilometers) from the proposed batch
B.
plant to the jobsite?
What is the approximate travel time (in minutes) of transit mixer from the
C.
proposed batch plant to the jobsite?
D. Is the batch plant central mixing or dry batching? Central Mixing

E. Is the batch plant equipped with on-site quality control laboratory? Yes No

F. Planned completion date of the project.

I. GENERAL

1.1 Plant Type / Model RAPID (PAN MIXER) / SN: 25430

1.2 Capacity (m3/batch) 3 m3 per batch / 90 m3 per hour

1.3 Plant Manager/Mobile/Email Hassan Khodr / 0555287411 / [email protected]

1.4 Approved QC/ID #/Mobile: Arnold Marquez, SAP#70013760 , CP# 0535046667, ISO#TRA031800842

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II. MATERIALS TESTING AND BATCH PLANT’S QC LABORATORY

COMPLIANCE WITH 09-SAMSS-088 YES NO

Complete quality tests on raw materials available? (09-SAMSS-088)

Performed by: ELEMENT Date of latest results DEC 01, 2021

Plant Quality Control Laboratory test results on raw materials available?

*Independent Testing Laboratory test results on raw materials available?

Name of Independent Testing Laboratory. ELEMENT / FSL / RICI

* Attach raw materials test reports from Saudi Aramco approved civil testing laboratory.

III. CALIBRATION OF BATCH PLANT WEIGHING SCALES ( 09-SAMSS-097)*

Current Calibration End of Calibration Date
Scales Calibration Agency
Date (mm-dd-year) (mm-dd-year)
Cement 01-MAR-2022 30-JUN-2022 RICI

Microsilica - - -

Aggregates (Combined) 01-MAR-2022 30-JUN-2022 RICI

Ice Scale 01-MAR-2022 30-JUN-2022 RICI

Micrasil - - -

Water Meter 01-MAR-2022 30-JUN-2022 RICI

*Attach valid calibration certificates from Saudi Aramco approved calibration agency.

IV. AGGREGATES HOPPER (ASTM C94)

Identified Equipped with
Size No. of bins Capacity (m3) Properly Separated (Y/N)
(Y/N) Vibrator (Y/N)
3/4" 2 13 Y Y N

3/8” 2 13 Y Y N

Sand 2 13 Y Y Y

V. QUALITY MANUAL/ QC PROCEDURE (ISO 9001:2015/ASTM C1077)

Does the Batch plant have a Quality Manual? Doc. No.: QM 01 Yes No
Does the Batch Plant have a QA personnel? Name: Fernando R. Morillo Yes No

Are the Quality Manual being implemented? Yes No

Are there evidences that the Quality manual is implemented? (Specify your findings:) Yes No

1. Inspection and Testing Plan implemented at Plant Laboratory

ISO 9001:2015
2. Standard testing methods ASTM and Aramco implemented Certificate #: 01 1002022056/06

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3. ISO 9001:2015 QMS Certification available

VI. SOURCE OF AGGREGATES New Old

Coarse and Fine Aggregate Stockbays (COMPLIANCE WITH 09-SAMSS-088)

Size No. Quantity (m3) Shaded Source (Name of Crusher/Location)

3/4" (20mm) 2 800 Y Al Soman Crusher, Riyadh

1/2" N/A N/A N/A N/A

3/8" (10mm) 2 800 Y Al Soman Crusher, Riyadh

3/16” N/A N/A N/A N/A

Sand 2 400 Y Abuganimah Quarry, Hofuf

Washed Sand N/A N/A N/A N/A

Check Aggregates Stockpiling Conditions (ASTM C94) YES NO

a. Are the aggregates of different sizes properly separated?

b. Are the aggregates identified?

c. Are the aggregates placed on hard, compacted, well drained surface, and shaded?

d. Any evidence of foreign matters /contamination?

e. Are there sufficient bulkheads between stockbays?

f. Are coarse aggregates being washed?

g. Are there any dust emmission control during charging?

AGGREGATES WASHING FACILITY (09-SAMSS-088)

Name and Model Type Capacity (m3/hour) Screen Sizes (mm) Condition

Screw type Wet

UAE Manufacturer 100 N.A. Good
Washing

Local Manufacturer Screen Dry Washing 100 2 mm Good

TDS of Wash Water = 1200 Color of water = Clear Odor of water = Odorless

VII. RAW WATER, CHILLED WATER AND MELTED ICE (09-SAMSS-097)

Basic Tests Raw Water Chilled Water Ice Water Curing Water

TDS (ppm) 1100 310 310 320

pH 6.8 7.4 7.4 6.7
Color, Visual Clear Clear NA Clear

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Odor Odorless Odorless NA Odorless

HACO Borewell HACO RO Plant HACO Ice Plant HACO RO Plant
Source/Name/Location:
VIII. CEMENT STORAGE (ASTM C-150 & 1240)
Identification at
Capacity
Type Source (Name, Location) No. of Silos Loading Pipe Remarks
(tons)
(Y/N)
Type I SCC, Hofuf 1 200 Y Good

Type V SCC, Hofuf 1 200 Y Good

Microsilica SSCI, KSA 1 70 Y Good

Micrasil Fisrt Basic Trading , KSA 1 70 y Good

IX. CENTRAL MIXER (ASTM C94)

Mixer Type Capacity Condition of Drum Condition of Blades Raw Material Gates

Pan Mixer 3.0 m³ Good Good N.A.

Number of discharge gates 3 Uniformity Test: Yes No

X. PLANT CONTROL SYSTEM (ACI 304R)

Manufacturer Automatic System Manual System Semi-Automatic System
Alkon Spectrum VI Yes N/A N/A

Document Batch Printout Yes No Name of Operator / Mobile Barat / 0571107042

XI. CONCRETE CHEMICAL ADMIXTURE DISPENSERS (09-SAMSS-097)

Current
No. of Next Calibration
Admixtures Identification Calibration Calibration Agency
Dispensers Date (m-d-y)
date (m-d-y)
Superplasticizer 1 Admixture Scale #1 01-MAR-2022 30-JUN-2022 RICI

Retarder 1 Admixture Scale #2 01-MAR-2022 30-JUN-2022 RICI

Spare-1 1 Admixture Scale #3 01-MAR-2022 30-JUN-2022 RICI

Spare-2 1 Admixture Scale #4 01-MAR-2022 30-JUN-2022 RICI

Spare-3 1 Admixture Scale #5 01-MAR-2022 30-JUN-2022 RICI

*Attach valid calibration certificates from Saudi Aramco approved calibration agency.

XII. WATER CHILLER and ICE PLANT (ACI 305R)

Facility Manufacturer Capacity Temp. Gauge Temp. Reading Condition
Water Chiller SKM x 2 10000 L Branan 35 - 04 °C Good

Ice Plant KTI (1) 15000 N.A. N.A. Good

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Ice Storage KTI (1) 20000 Loading Gate: Automatic Manual

Attach valid test certificates of ICE from Saudi Aramco approved testing laboratory.

XIII. GENERAL (SA Standard Safety Manual)

YES NO

Are workers wearing personal protective equipment (PPE)?

Are there fire extinguishers in strategic locations? Tags available?

Is housekeeping being observed?

Are machine/equipment grounded? Protection guard available?

Safety manual available? Name of safety personnel: TASNEEF AHMED

XIV. CONCRETE DELIVERY TRUCKS (ASTM C94 & ACI 304R)

Rated
Operable Rev. Water Meter Condition of Condition of Mixer
Truck Plate No. Capacity
Counter (Y/N) (Y/N) Blades Drums
(m3)
194 10 Y Y Good Good

179 12 Y Y Good Good

267 12 Y Y Good Good

261 12 Y Y Good Good

252 12 Y Y Good Good

251 12 Y Y Good Good

284 12 Y Y Good Good

288 12 Y Y Good Good

272 12 Y Y Good Good

217 12 Y Y Good Good

292 12 Y Y Good Good

293 12 Y Y Good Good

XV: PROPOSED MIX DESIGN (SAEP 1152 , 09-SAMSS-097 & ACI 318)

Approved Saudi New Specified Exposure Maximum Water **Projects

Aramco Mix Design Mix Compressive Type Slump Cement Specification
Number* Design Strength (mm) Ratio Requirement (Y/N)

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35 Mpa
AFAL-HAW(3)-35INP-20 C1 150±40 0.39 Y
Cement+Pozzolan

* Fill up Appendix A and attach Appendices B and C of SAEP 1152.

** If yes, Please attach copy of projects specifications.

XVI: TRUCK-MIXERS’ UNIFORMITY TEST RESULT PER ASTM C-94

(Required if Proposed Batch Plant is by Dry Batching Method Only)

Attach list of acceptable truck mixers including the Uniformity Test results for each Truck Mixer.
Truck Mixers without acceptable Uniformity Test result shall not be allowed to deliver concrete in
Saudi Aramco sites.

Trial batch and Uniformity Tests (for Dry Batching Method) witnessed by:
________________________
Print Name and Signature
(Construction Contractor’s QC)

______________ ____________________________________
Name of SAPMT Name of Area Project Inspection Unit Inspector

XVII: CONTRACTOR’S RESPONSIBILITY:

Based on our actual plant survey, we confirmed that the subject batch plant meets the
requirements of 09-SAMSS-097, 09-SAMSS-088. In addition, we will perform the required QC
tests in the batch plant during concrete production and supplies on-site during placement.

Prepared and verified by:

Print Name and Signature

(Construction Contractor’s QC Representative)

Next Planned Update: October 2018 Page 6