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Gaugeable Tube Fittings and Adapter Fittings 1

www.swagelok.com

FITTINGS
TUBE
Gauge able Tube Fit tings

PIPE, WELD,
VCR, VCO
FITTINGS
and Adapte r Fit tings

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
■ Available in tube sizes from 1/16 to 2 in. and 2 to 50 mm

■ Consistent gaugeability upon initial installation


MEASUREMENT

■ Easy to disconnect and retighten


DEVICES

■ Wide variety of materials and configurations

■ Demonstrated reliability and performance


MEDIUM- HIGH-
PRESSURE
REFERENCES
2 Tube Fittings
FITTINGS
TUBE

Features
■ Live-loaded, two-ferrule design.
■ Easy to install.
PIPE, WELD,

■ No torque is transmitted to tubing during installation.


VCR, VCO
FITTINGS

■ Swagelok® gap inspection gauge ensures sufficient pull-up upon initial installation.
STANDARD
TUBING

Back ferrule

Hinge point
FLEXIBLE
TUBING
HOSE /

Nut
BALL & PLUG

Tubing
VALVES

Front ferrule
DIAPHRAGM
BELLOWS,

VALVES

Fitting body

During assembly of the advanced-geometry design


CHECK & RELIEF

(above), the front ferrule is driven into the fitting body and
VALVES

the tubing to create primary seals, while the back ferrule


hinges inward to create a strong grip on the tubing. The
back ferrule geometry allows for an improved engineering
hinging-colleting™ action that translates axial motion into
METERING
NEEDLE &

VALVES

radial swaging action on the tube, yet operates with a low


assembly torque requirement.

Two-Ferrule, Mechanical Grip Design Advanced-Geometry, Hinging‑Colleting


INSTRUMENT
MANIFOLD
SYSTEMS

The two ferrules separate sealing and tube gripping Back Ferrule Design
functions; each ferrule is optimized for its function. This design is standard on all 1/4 to 1 in. and 6 to
The front ferrule creates a seal: 25 mm Swagelok stainless steel tube fittings to help
installers make more consistent, leak-tight tube
■ against the fitting body
MODULAR
SYSTEMD

connections.
■ on the tubing outside diameter.
In these sizes, a patented case hardening process
As the nut is turned, the back ferrule: and patented recessed and contoured geometry
■ axially advances the front ferrule provide a unique engineered advantage to the
REGULATORS

Swagelok back ferrule, providing:


& FILTERS

■ radially applies an effective tube grip.


■ excellent gas-tight sealing and tube-gripping action
■ easily achieved proper installation
■ consistent remakes
MEASUREMENT

■ excellent vibration fatigue resistance and tube


DEVICES

support
■ full compatibility with original Swagelok stainless
steel tube fittings of identical sizes.
MEDIUM- HIGH-

Refer to 316 Stainless Steel Swagelok Tube Fittings


PRESSURE

with Advanced Geometry Back Ferrules technical


report, MS‑06‑16, for additional information.
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 3

Contents

FITTINGS
TUBE
Features, 2 Straight Fittings Weld Connectors

The Swagelok Tube Unions

PIPE, WELD,
VCR, VCO
FITTINGS
Fitting Advantage, 6 Tube Socket, 24
Union, 14

Reducing Union,
Compliance with Industry
15
Standards, 7

STANDARD
TUBING
Male Pipe, 25
Materials, 8
Bulkhead Union
and Bulkhead
O-Rings, 8

FLEXIBLE
Reducing Female Connectors

TUBING

HOSE /
Union, 16
Cleaning and NPT, 26
Packaging, 8
ISO/BSP Tapered

BALL & PLUG


Thread (RT),

VALVES
Metric Swagelok Tube Male Connectors
ISO/BSP Parallel
Fittings, 9 NPT, 17 Thread (RJ and
ISO/BSP Tapered RP), 27
Pressure Rating Basis and

DIAPHRAGM
BELLOWS,
VALVES
Thread (RT), 18
Thread Specifications, 9 ISO/BSP Parallel
ISO/BSP Parallel Thread (RG,
Pressure Ratings, 10 Thread (RS), 19 Gauge), 28

CHECK & RELIEF


VALVES
ISO/BSP Parallel
Ordering Numbers and Thread (RP), 20
Dimensions, 14 Bulkhead
NPT, 28
Bulkhead

METERING
NEEDLE &
VALVES
NPT, 21

Reducers
SAE/MS
Straight Thread Reducer, 29

INSTRUMENT
MANIFOLD
SYSTEMS
(ST) and Long Long Reducer,
SAE/MS Straight 30
Thread (ST), 21

Additional Products

MODULAR
SYSTEMD
O-Seal (SAE/MS Bulkhead
■ For Alloy 2507 super duplex
Straight Thread Reducer,  30
tube fittings, refer to Gaugeable
Alloy 2507 Super Duplex Tube and NPT), 22
Fittings catalog, MS‑01‑174.

REGULATORS
■ For alloy 400 tube fittings, AN and & FILTERS
refer to Gaugeable Alloy 400
Port Connectors
AN Bulkhead
Mechanically Attached Pipe Fitting, 23 Port Connector
and Tube Fittings catalog,
MEASUREMENT

and Reducing
MS‑02‑332.
DEVICES

10-32 Thread, Port Connector,


■ For PFA tube fittings, refer to
M5 × 0.8 Thread, 31
PFA Tube Fittings catalog,
MS‑01‑05. and Metric
MEDIUM- HIGH-

■ For medium- and high-pressure Thread (RS), 24


PRESSURE

tube fittings, refer to Medium-


and High-Pressure Fittings,
Tubing, Valves, and Accessories
catalog, MS-02-472.
REFERENCES
4 Tube Fittings

Contents
FITTINGS
TUBE

Caps and Plugs 45° Elbows Cross


Male
Union, 46
PIPE, WELD,

Cap, 32
VCR, VCO
FITTINGS

NPT, 39

Plug, 32
Positionable, Application-Specific Fittings
STANDARD
TUBING

SAE/MS Straight
Thread (ST), 39 Kwik-Clamp Flange
Vent Protectors
to Swagelok Tube
Fitting, 47
FLEXIBLE
TUBING
HOSE /

Mud Dauber, 32
Tees
Orifice Plate Fitting,
Unions
48
BALL & PLUG
VALVES

90° Elbows
Union and Reducing Bored-Through Fittings
Unions Union, 40
For thermocouples, dip tubes, and heat
exchanger tees, 20
DIAPHRAGM
BELLOWS,

Union, 33
VALVES

Male
Tube Adapters
CHECK & RELIEF

Branch, NPT (TTM) and Tube Adapter Information, 49


Male
VALVES

Adapter Tees, 42
NPT, 34 Male

ISO/BSP Tapered
Run, NPT (TMT), 43 NPT and ISO/BSP
METERING

Thread (RT), 35
NEEDLE &

VALVES

Tapered Thread (RT),


50
Reducing Elbow, Positionable Branch,
36
INSTRUMENT

SAE/MS Straight ISO/BSP Parallel


MANIFOLD
SYSTEMS

Thread (TTS) and Thread (RS and RP),


Positionable, ISO/BSP Positionable Branch, 51
Parallel Thread (PR) ISO/BSP Parallel
Thread (TTR), 44
MODULAR
SYSTEMD

and Positionable,
SAE/MS Straight
SAE/MS Straight
Positionable Run, Thread (ST) and O-Seal
Thread (ST), 37
SAE/MS Straight (SAE/MS Straight
Thread (TST), 44 Thread), 52
REGULATORS
& FILTERS

Weld
Positionable Run,
Tube Socket, 38 ISO/BSP Parallel AN Thread, 52
Thread (TRT), 45
MEASUREMENT
DEVICES

Female
Male Pipe, 38
Pipe Weld, 53
Run, NPT (TFT), 45
MEDIUM- HIGH-
PRESSURE

Female
Branch, NPT (TTF),
REFERENCES

NPT, 38 46
Gaugeable Tube Fittings and Adapter Fittings 5

Contents

FITTINGS
TUBE
Female ISO/BSP Parallel Gaskets Installation Instructions, 69
 PT and ISO/BSP
N Steel (RS Fitting), Swagelok Tube Fittings, 70
Tapered Thread Copper (RP Fitting),
O-Seal Male Connectors, 70

PIPE, WELD,
VCR, VCO
FITTINGS
(RT), 53 Copper (RG, Gauge
Fitting), and PTFE Caps and Plugs, 71
ISO/BSP Parallel (RJ Fitting), 60
Thread (RP and RJ), Port Connectors, 71
and ISO/BSP O-Rings

STANDARD
Positionable Elbows and Tees, 72

TUBING
Parallel Thread (RG, Buna N (O-Seal
Straight Threads Tube Adapters, 72
Gauge), 54
and O-Seal Pipe AN Thread Swivel Nut, 72
Threads) and
Weld Fittings, 73

FLEXIBLE
TUBING
Fluorocarbon FKM

HOSE /
AN Thread, 54
(ISO/BSP Parallel Depth Marking Tool, 73
Threads and
SAE/MS Straight Non-Gaugeable Preswaging Tool, 73

BALL & PLUG


Threads), 61 Tools Required for Gaugable Preswaging

VALVES
Additional Ordering
Tool Instructions, 74
Information, 55 Tools and Accessories
Gaugeable Preswaging Tool
Hydraulic Swaging Units, 62 Instructions, 74

DIAPHRAGM
Replacement Parts

BELLOWS,
VALVES
Gaugeable Preswaging Tool, Tube Fitting
Nuts Installation, 75

Gaugeability, 75

CHECK & RELIEF


VALVES
Female, 57
Chromatograph Fittings
Refer to Gaugeable
Preswaging Tools, 65
Chromatograph and

METERING
NEEDLE &
VALVES
Column End Fittings
Knurled Female, 57 catalog, MS-02-173.
Wrenches, 66

Dielectric Fittings

INSTRUMENT
MANIFOLD
SYSTEMS
Gap Inspection Refer to Dielectric
Gauges and Depth Fittings catalog,
Male, 57
Marking Tools, 67 MS‑02‑36‑SCS.

MODULAR
SYSTEMD
Bulkhead Retainers, Flanges
Ferrules 68 For ANSI, DIN, and JIS
flanges, refer to Flange
Adapters catalog,

REGULATORS
& FILTERS
Front, 58
Inserts for Soft MS-02-200.
Plastic Tubing, 68
VCO® and VCR®
MEASUREMENT

Face Seal Fittings


DEVICES

Back, 58 For liquid leak detectors, lubricants,


and sealants, refer to Leak Detectors, Refer to VCR Metal
Nut-Ferrule Set and Lubricants, and Sealants catalog, Gasket Face Seal
Package and Fittings catalog,
MS‑01‑91.
MEDIUM- HIGH-

MS-01-24 and VCO


PRESSURE

Ferrule Set and


For tube benders and tube preparation O-Rings Face Seal
Ferrule-Pak™ Fittings catalog
tools, refer to Tubing Tools and
Package, 59 MS‑01‑28.
Accessories catalog, MS-01-179.
REFERENCES

Gaugeability, 69
6 Tube Fittings

The Swagelok Tube Fitting Advantage


FITTINGS
TUBE

“Over 10 000 fittings


PIPE, WELD,
VCR, VCO
FITTINGS

and not a single leak.”


Messages from customers credit
Swagelok components and tube
STANDARD
TUBING

fittings, along with Swagelok distributor


support, as having played a major role
in helping them succeed.
Swagelok continues to improve the
FLEXIBLE
TUBING
HOSE /

performance and reliability of the tube


fitting for use in thousands of diverse
applications—including research,
alternative fuels, analytical and process
BALL & PLUG

instrumentation, oil and gas, power,


VALVES

petrochemical, and semiconductor


industries—and addressing such
critical issues as:
DIAPHRAGM

■ gas-tight seal
BELLOWS,

VALVES

■ vibration (tube grip)


Vibration (Tube Grip) minimizes the effects of bending
■ thermal shock deflection at the point of grip on the
The patented case-hardening process
■ compliance with industry standards and back-ferrule geometry provide tubing.
CHECK & RELIEF
VALVES

■ installation excellent vibration fatigue resistance Contact your authorized Swagelok


and tube support—even in harsh representative for more information
■ corrosion
or stressful environments, such as about vibration test reports.
■ intermix/interchange.
hydrocarbon processing, on-vehicle
METERING
NEEDLE &

applications, or rotary equipment


VALVES

Gas-tight Seal
applications.
Excellent sealing and consistent
reassembly help ensure accurate
Swagelok has conducted vibration “Used exclusively on our
measurements of process
tests, which show that the Swagelok equipment and has proven
INSTRUMENT

tube fitting with advanced geometry to be very reliable and easy


MANIFOLD
SYSTEMS

parameters—air, steam, fuel, and


hinging-colleting back ferrule isolates
water—to keep your plant operating to maintain.”
and protects the stress riser that is
efficiently. Moreover, Swagelok tube
generated along the tube during the
fittings minimize fugitive emissions,
gripping part of assembly. The colleting
as well as process fluid leakage and
MODULAR
SYSTEMD

portion of the back ferrule allows


operation costs.
more material to contact the tube, for
Contact your authorized Swagelok sales additional support. This colleting action
and service representative for more enhances gripping performance and
REGULATORS

information about Swagelok Energy


& FILTERS

provides both direct and axial support


Emissions Surveys or to schedule a to the gripping function. This design
survey.
MEASUREMENT

“I have used Swagelok


DEVICES

fittings from when I was


a technician through
today in my role in facility
MEDIUM- HIGH-
PRESSURE

management. Would
recommend them for any
use.”
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 7

Thermal Shock Third-Party Agencies metallurgical, and mechanical

FITTINGS
uniformity that allow predictable,

TUBE
The elastic, live-loaded two-ferrule ■ Vd TÜV
design compensates for changes in repeatable installation.
■ TÜV SUD Automotive
temperature during system start-up Swagelok authorized sales and service
■ DVGW
and shutdown and helps eliminate centers offer installation training

PIPE, WELD,
■ Department of the Navy (U.S.)

VCR, VCO
FITTINGS
leakage related to rapid thermal seminars that provide additional
expansion or contraction. ■ Det Norske Veritas (DNV) information on:
■ Nippon Kaiji Kyokai (NK) ■ The requirements for making safe,
Swagelok has conducted tests
that demonstrated the capability of ■ American Bureau of Shipping (ABS) leak-tight connections

STANDARD
Swagelok tube fittings to withstand ■ Lloyd’s Register of Shipping (LR)

TUBING
■ A variety of tools and accessories
thermal shock and high temperature. ■ Bureau Veritas (BV) designed for use with Swagelok tube
Contact your authorized Swagelok ■ RS Maritime fittings.
representative for more information ■ Canadian Provincial Agencies (CRN)
Corrosion

FLEXIBLE
about thermal shock test reports.

TUBING

HOSE /
■ Russian GOST TR (Customs Union
Swagelok tube fittings are available
Countries)
Compliance with in a variety of materials, including
Industry Standards ■ UkSepro for Ukraine
optimized 316 stainless steel chemistry
■ Inspecta Nuclear for Sweden with elevated nickel, chromium, and

BALL & PLUG


Swagelok Company works with

VALVES
standards organizations around the ■ METI/KHK other elements for superior corrosion
world to provide you with products that ■ Engineers India Limited (EIL) resistance in a variety of applications,
address your needs. For a complete listing, refer to the including chemical processing, sour
Stainless steel Swagelok tube fittings Tube Fitting Performance Product Test gas and subsea systems.

DIAPHRAGM
BELLOWS,
VALVES
used with 316 stainless steel and 316 Ti Reports PTRs and Third-Party Product Swagelok has conducted tests in
stainless steel alloy tubing as shown Approvals and Registrations, accordance with ASTM B117-95 to
in the table have been tested to the MS-06-108. evaluate the corrosion resistance of
requirements of ECE R110. In addition, Swagelok tube fittings.
See Materials, page 8; Thread

CHECK & RELIEF


stainless steel Swagelok tube fittings

VALVES
are available with EC-79 certification. Specifications, page 9; and Contact your authorized Swagelok
Pressure Ratings, page 9, for more representative for more information
Tube OD Wall Thickness information about the specifications about corrosion resistance test reports.
3 to 16 mm 0.7 to 2.5 mm to which Swagelok tube fittings are
Intermix/Interchange

METERING
NEEDLE &
1/8 to 5/8 in. 0.028 to 0.095 in. manufactured.

VALVES
Contact your authorized Swagelok Swagelok recommends NO intermix/
NACE - Sour Gas representative for more information interchange of Swagelok tube fitting
about Swagelok tube fitting components with other manufacturers’
Swagelok offers fittings in materials that
components.

INSTRUMENT
certifications.

MANIFOLD
meet the metallurgical requirements of

SYSTEMS
NACE MR0175/ISO 15156 and MR0103. ■ No industrial design standard
Refer to NACE MR0175/ISO 15156 Installation exists for two ferrule tube fittings.
Compliant Swagelok Fittings, The Swagelok tube fitting installation Each company makes components
MS-06-124, for additional information. advantages: to its own design and not to any

MODULAR
SYSTEMD
■ Easy to install recognized standards.
NORSOK
■ Interchanging and intermixing
Fittings manufactured from alloy 2507 ■ No torque is transmitted to tubing
and 6MO are NORSOK M-630 and during installation tube fitting components can result
M-650 compliant as standard. Contact in unpredictable performance,

REGULATORS
■ Swagelok gap inspection gauge
your authorized sales and service environmental releases, increased & FILTERS
assures sufficient pull-up upon initial
representative for additional details. costs, and can be dangerous in
installation.
critical applications.
Swagelok tube fitting components
MEASUREMENT

provide exceptional dimensional,


DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
8 Tube Fittings

Materials O-Rings
FITTINGS
TUBE

Materials Standards O-seal fittings include a 70 durometer Buna N O-ring. Other


straight-thread fittings with O-rings include a 90 durometer
Material➆ Bar Stock➀ Forgings➁ fluorocarbon FKM O-ring. Other O-ring materials are available
316 stainless ASTM A276, ASTM A479, ASTM A182, upon request. O-rings are coated with a thin film of silicone-
PIPE, WELD,
VCR, VCO
FITTINGS

steel ASME SA479, EN 1.4401 ASME SA182, EN 1.4401 based lubricant. Removal of factory-applied lubricants may
6-Moly ASTM A479 ASTM A182 alter performance.
Alloy 400 ASTM B164 ASTM B564, ASME SB564 For ST and ST positionable fittings used in ECE-R110
Alloy 600 ASTM B166, ASME SB166 ASTM B564, ASME SB564 applications, add the DE O-ring suffix to the ordering number.
Example: SS-600-1-6STDE
STANDARD

Alloy 625 ASTM B446➂ ASTM B564, ASME SB564➃


TUBING

Alloy 825 ASTM B425 ASTM B564, ASME SB564


Cleaning and Packaging
Alloy C-276 ASTM B574 ASTM B564
Fitting components are cleaned to remove machine oil, grease,
Aluminum ASTM B211 ASTM B247
and loose particles. For more information, see Swagelok
FLEXIBLE

Brass ASTM B16, ASTM B453 ASTM B283


TUBING

Standard Cleaning and Packaging (SC-10) catalog, MS‑06‑62.


HOSE /

Carbon steel ASTM A108 — Fittings are available individually bagged; add CP to the
PFA➄ — ASTM D3307 Type I ordering number. Example: SS-200-6CP
PTFE ASTM D1710 ASTM D3294 On request, fittings can be specially cleaned and packaged.
BALL & PLUG

Alloy 2507➅ ASTM A479 ASTM A182 Cleaning and packaging options can be found in Special
VALVES

Titanium Cleaning of Swagelok Tube Fittings, SCS-00663. Contact


ASTM B348 ASTM B381
(grade 4) your authorized Swagelok representative for details.
➀ Straight fittings and tube adapters. Fittings cleaned and packaged in accordance with ASTM G93
➁ Elbows, crosses, and tees. Level C, will have the front ferrule silver-plated and Krytox®
DIAPHRAGM
BELLOWS,

VALVES

➂ All straight fittings and tube adapters and 1/4 and 3/8 in.; 6 and 10 mm 240 AC applied to the internal surface of the nut. To order, add
elbows, crosses, and tees.
➃ Elbows, crosses, and tees larger than 3/8 in. and 10 mm. BQ to the ordering number.
➄ Refer to PFA Tube Fittings catalog, MS-01-05. Example: SS-400-1-4BQ
➅ Refer to Gaugeable Alloy 2507 Super Duplex Tube Fittings catalog,
CHECK & RELIEF

MS-01-174. Oxygen Service Hazards


VALVES

➆ Contact your authorized Swagelok representative for materials not listed.


For more information about hazards and risks of oxygen-
enriched systems, see the Swagelok Oxygen System Safety
technical report catalog, MS‑06‑13.
Additional Processing
METERING
NEEDLE &

VALVES

Fitting bodies are processed for improved performance, as


listed below. No additional processing is required for alloy 625,
alloy 825, brass, 316 stainless steel, and PTFE materials.
INSTRUMENT

Fitting Body Material Process


MANIFOLD
SYSTEMS

Aluminum Anodized, hydrocarbon film


Alloy 400, alloy C-276,
Hydrocarbon film
alloy 600
Carbon steel (except weld bodies) Zinc plating
MODULAR
SYSTEMD

Hydrocarbon film chemical


Carbon steel (weld bodies)
conversion coating
Titanium Anodized

■ Over 1 in./25 mm fittings are supplied with a package of


REGULATORS

fluorinated-base with PTFE and tungsten disulfide lubricant


& FILTERS

for use in fitting assembly.


■ Over 1 in./25 mm stainless steel fittings use stainless steel
ferrules with PFA coating. Applications above 450°F (232°C)
require silver-plated front ferrules and uncoated back
MEASUREMENT
DEVICES

ferrules. To order fittings with silver-plated front ferrules


and uncoated back ferrules, add BM to the fitting ordering
number.
Example: SS-2400-6BM
MEDIUM- HIGH-
PRESSURE

■ All carbon steel Swagelok tube fittings are supplied with


316 stainless steel back ferrules.
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 9

Metric Swagelok Tube Fittings Pipe Thread Sealants

FITTINGS
TUBE
Metric tube fittings have a stepped shoulder on the body hex. A thread sealant should always be used when assembling
Shaped fittings, such as elbows, crosses, and tees, are tapered threads. SWAK™ anaerobic pipe thread sealant and
stamped MM for metric tubing and have no step on the forging. Swagelok PTFE tape are available. Refer to Leak Detectors,
Lubricants, and Sealants catalog, MS-01-91, for additional

PIPE, WELD,
Swagelok Swagelok Swagelok information.

VCR, VCO
FITTINGS
metric fractional metric tube
tube end tube stub ends
Port Connectors, Reducers, and Tube
Adapters
Swagelok tube adapters with the machined groove are

STANDARD
TUBING
rated to the highest suggested allowable working pressure,
Stepped identification No shoulder Stepped identification see Swagelok Tubing Data, MS-01-107 for a tube outside
shoulders shoulders diameter and material in question.

FLEXIBLE
TUBING

HOSE /
Pressure Rating Basis and Thread Specifications
Thread Type (End Connection) Pressure Rating Basis Thread Type Reference Specification

BALL & PLUG


Swagelok tube fitting ends are rated to the working pressure

VALVES
of tubing as listed in Swagelok Tubing Data, MS-01-107. Unified Inch Screw
Swagelok Tube Fittings ASME B1.1
Careful selection of high-quality tubing is important when Threads
installing safe, leak-tight systems.

ASME B31.3, Process Piping or pressure testing with a 4:1 ASME B1.20.1,
NPT NPT

DIAPHRAGM
BELLOWS,
design factor based on hydraulic fluid leakage. SAE AS71051

VALVES
ISO/BSP (tapered) ASME B31.3, Process Piping or pressure testing with a 4:1 ISO/BSP (tapered) ISO 7, BS EN 10226-1,
(Swagelok RT fittings) design factor based on hydraulic fluid leakage. Swagelok RT fittings JIS B0203

CHECK & RELIEF


ISO 1179-3, ISO 228-1 Threads with Light-Duty Stud Ends
ISO/BSP (parallel)
ISO/BSP (parallel) with Sealing by O-ring with Retaining Ring (types G and ISO 228,

VALVES
Swagelok RP and RS
(Swagelok RS fittings) H) or pressure testing with a 4:1 design factor based on JIS B0202
fittings
hydraulic fluid leakage.

ISO 1179-4, ISO 228-1 Threads with Stud Ends for general use ISO/BSP (parallel)
ISO/BSP (parallel) ISO 228,
only with metal-to-metal sealing (type B) or pressure testing Swagelok RP and RS
(Swagelok RP fittings) JIS B0202

METERING
NEEDLE &
VALVES
with a 4:1 design factor based on hydraulic fluid leakage. fittings

ISO/BSP (gauge) ISO/BSP (parallel)


ASME B31.3, Process Piping or pressure testing with a 4:1 ISO 228,
(Based on EN 837-1 and 837-3) Swagelok RG and RJ
design factor based on hydraulic fluid leakage. JIS B0202
(Swagelok RG and RJ fittings) fittings

INSTRUMENT
MANIFOLD
SYSTEMS
SAE J1926/3, Connections for General Use and Fluid
Power-Ports and Stud Ends with ASME B1.1 Threads and Unified Inch Screw
SAE–Light Duty
O-ring Sealing-Part 3: Light-Duty (L-Series) Stud Ends or Threads ASME B1.1
(Swagelok ST fittings)
pressure testing with a 4:1 design factor based on hydraulic Swagelok ST fittings
fluid leakage.

MODULAR
SYSTEMD
SAE J1926/2, Connections for General Use and Fluid
Power-Ports and Stud Ends with ASME B1.1 Threads and Unified Inch Screw
SAE–Heavy Duty
O-ring Sealing-Part 2: Heavy-Duty (S-Series) or pressure Threads Swagelok ST ASME B1.1
(Swagelok STH fittings)
testing with a 4:1 design factor based on hydraulic fluid fittings
leakage.

REGULATORS
SAE J514, Hydraulic Tube Fittings or pressure testing with a
Unified Inch Screw
ASME B1.1 UNJ, & FILTERS
Swagelok AN fittings Threads
4:1 design factor based on hydraulic fluid leakage. SAE AS 8879
Swagelok AN fittings
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
10 Tube Fittings

Pressure Ratings
FITTINGS
TUBE

NPT/ISO Pipe Pressure Ratings


Ratings are based on ASME Code for Pressure Piping B31.3, Process Piping, at ambient temperature.
316 SS, Carbon
PIPE, WELD,
VCR, VCO
FITTINGS

Steel, Alloy (600, Brass and Alloy 2507 and


and C-276) Aluminum Alloy 400 Titanium Alloy 625 6-Moly Alloy 825

NPT/ISO Male Female Male Female Male Female Male Female Male Female Male Female Male Female
Pipe Size psig psig psig psig psig psig psig psig psig psig psig psig psig psig
in. (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar)
STANDARD
TUBING

11 000 6 700 5 500 3 300 9 900 6 000 8 800 5 300 15 000 12 900 14 900 9 000 12 800 7800
1/16
(757) (461) (378) (227) (682) (413) (606) (365) (1 033) (888) (1 026) (620) (881) (537)
10 000 6 500 5 000 3 200 9 000 5 800 8 000 5 200 15 000 12 500 13 500 8 800 11 600 7500
1/8
(689) (447) (344) (220) (620) (399) (551) (358) (1 033) (861) (930) (606) (799) (516)
8 000 6 600 4 000 3 300 7 200 5 900 6 400 5 200 15 000 12 700 10 800 8 900 9 300 7600
1/4
FLEXIBLE
TUBING
HOSE /

(551) (454) (275) (227) (496) (406) (440) (358) (1 033) (875) (744) (613) (640) (523)
7 800 5 300 3 900 2 600 7 000 4 700 6 200 4 200 15 000 10 200 10 500 7 100 9 000 6100
3/8
(537) (365) (268) (179) (482) (323) (427) (289) (1 033) (702) (723) (489) (620) (420)
7 700 4 900 3 800 2 400 6 900 4 400 6 100 3 900 14 800 9 400 10 400 6 600 8 900 5700
1/2
(530) (337) (261) (165) (475) (303) (420) (268) (1 019) (647) (716) (454) (613) (392)
BALL & PLUG
VALVES

7 300 4 600 3 600 2 300 6 500 4 100 5 800 3 600 10 000 8 900 9 800 6 200 8 500 5300
3/4
(502) (316) (248) (158) (447) (282) (399) (248) (689) (613) (675) (427) (585) (365)
5 300 4 400 2 600 2 200 4 700 3 900 4 200 3 500 10 000 8 500 7 100 5 900 6 100 5100
1
(365) (303) (179) (151) (323) (268) (289) (241) (689) (585) (489) (406) (420) (351)
6 000 5 000 3 000 2 500 5 400 4 500 4 800 4 000 10 000 9 600 8 100 6 700 6 900 5800
DIAPHRAGM
BELLOWS,

1 1/4
VALVES

(413) (344) (206) (172) (372) (310) (330) (275) (689) (661) (558) (461) (475) (399)
5 000 4 600 2 500 2 300 4 500 4 100 4 000 3 600 9 600 8 900 6 700 6 200 5 800 5300
1 1/2
(344) (316) (172) (158) (310) (282) (275) (248) (661) (613) (461) (427) (399) (365)
3 900 3 900 1 900 1 900 3 500 3 500 3 100 3 100 7 500 7 500 5 200 5 200 4 500 4500
2
CHECK & RELIEF

(268) (268) (130) (130) (241) (241) (213) (213) (516) (516) (358) (358) (310) (310)
VALVES

■ To determine pressure ratings in accordance with ASME B31.1, Power Piping:


■ carbon steel material—multiply by 0.85.
Stainless steel and brass material ratings remain the same.
METERING
NEEDLE &

■ To determine MPa, multiply bar by 0.10.


VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 11

Pressure Ratings

FITTINGS
TUBE
STH SAE/MS Heavy Duty Pressure Ratings
Pressure ratings are based on SAE J1926/2 at ambient temperature.
316 SS, Carbon Steel, and

PIPE, WELD,
VCR, VCO
FITTINGS
Alloy (C-276, 2507, 625,
6-Moly, 825, and 600) Brass and Aluminum Alloy 400 Titanium
STH
Non- Non- Non- Non-
SAE/MS
positionable Positionable positionable Positionable positionable Positionable positionable Positionable
Thread
Size Designator psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar)

STANDARD
TUBING
3/8-24 3STH
7/16-20 4STH
1/2-20 5STH
9137 (630) 4568 (315) 8223 (567) 7309 (504)
9/16-18 6STH
6091 (420) 3045 (210) 5482 (378) 4873 (336)

FLEXIBLE
TUBING

HOSE /
3/4-16 8STH
7/8-14 10STH
1 1/16-12 12STH
1 3/16-12 14STH 6091 (420) 3045 (210) 5482 (378) 4873 (336)

BALL & PLUG


VALVES
1 5/16-12 16STH 5076 (350) 2538 (175) 4568 (315) 4061 (280)
1 5/8-12 20STH 4061 (280) 2030 (140) 3654 (252) 3248 (224)
4061 (280) 2030 (140) 3654 (252) 3248 (224)
1 7/8-12 24STH 3045 (210) 1522 (105) 2741 (189) 2436 (168)
2 1/2-12 32STH 3045 (210) 2538 (175) 1522 (105) 1261 (87) 2741 (189) 2277 (157) 2436 (168) 2030 (140)

DIAPHRAGM
BELLOWS,
VALVES
SAE/MS Fittings Pressure Ratings

CHECK & RELIEF


Pressure ratings are based on SAE J1926/3 at ambient temperature.

VALVES
316 SS, Carbon Steel, and
Alloy (C-276, 2507, 625,
6-Moly, 825, and 600) Brass and Aluminum Alloy 400 Titanium
Non- Non- Non- Non-
SAE/MS

METERING
NEEDLE &
positionable Positionable positionable Positionable positionable Positionable positionable Positionable

VALVES
Thread
Size Designator psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar) psig (bar)
5/16-24 2ST
5076 (350) 2538 (175) 4568 (315) 4061 (280)
3/8-24 3ST

INSTRUMENT
MANIFOLD
7/16-20 4ST 5076 (350) 2538 (175) 4568 (315) 4061 (280)

SYSTEMS
4568 (315) 2277 (157) 4104 (283) 3654 (252)
1/2-20 5ST
9/16-18 6ST
4061 (280) 2030 (140) 3654 (252) 3248 (224)
3/4-16 8ST 4568 (315) 2175 (150) 4104 (283) 3654 (252)

MODULAR
7/8-14 10ST

SYSTEMD
3625 (250) 3045 (210) 1740 (120) 1522 (105) 3263 (225) 2741 (189) 2900 (200) 2436 (168)
1 1/16-12 12ST
1 3/16-12 14ST
3045 (210) 2538 (175) 1450 (100) 1261 (87) 2741 (189) 2277 (157) 2436 (168) 2030 (140)
1 5/16-12 16ST

REGULATORS
1 5/8-12 20ST
2538 (175) 2030 (140) 1160 (80) 1015 (70) 2277 (157) 1827 (126) 2030 (140) 1624 (112) & FILTERS
1 7/8-12 24ST
2 1/2-12 32ST 2030 (140) 1522 (105) 1015 (70) 754 (52) 1827 (126) 1363 (94) 1624 (112) 1218 (84)
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
12 Tube Fittings

Pressure Ratings
FITTINGS
TUBE

Male AN (JIC) Fittings Pressure Ratings


Pressure ratings are at ambient temperature and apply to slide-on and crimped-on swivel nuts with a female gland.
PIPE, WELD,
VCR, VCO
FITTINGS

316 SS and
Alloy (C-276,
2507, 625, 6-Moly, Brass and
825, and 600) Carbon Steel Aluminum Alloy 400 Titanium

Male AN Straight Shape Straight Shape Straight Shape Straight Shape Straight Shape
STANDARD

(JIC)
TUBING

psig psig psig psig psig psig psig psig psig psig
Thread Size Designator (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar)
10 000 10 000 4 500 4 500 5 000 5 000 9 000 9 000 8 000 8 000
7/16-20 4AN
(689) (689) (310) (310) (345) (345) (620) (620) (551) (551)

9/16-18 6AN
FLEXIBLE

8 200 7 600 4 000 4 000 4 100 3 800 7 380 6 840 6 560 6 080
TUBING
HOSE /

(564) (523) (275) (275) (282) (262) (508) (471) (452) (410)
3/4-16 8AN

7 000 6 300 3 000 3 000 3 500 3 150 6 300 5 670 5 600 5 040
1 1/16-12 12AN
(482) (434) (210) (210) (241) (217) (434) (391) (386) (347)
BALL & PLUG

5 000 4 100 2 500 2 500 2 500 2 050 4 500 3 690 4 000 3 280
VALVES

1 5/16-12 16AN
(344) (282) (170) (170) (172) (141) (310) (254) (276) (226)
2 000 2 000 2 000 2 000 1 000 1 000 1 800 1 800 1 600 1 600
1 5/8-12 20AN
(140) (140) (140) (140) (69) (69) (124) (124) (110) (110)
1 500 1 500 1 500 1 500 700 750 1 350 1 350 1 200 1 200
1 7/8-12 24AN
DIAPHRAGM
BELLOWS,

(105) (105) (105) (105) (48) (52) (93) (93) (83) (83)
VALVES

1 125 1 125 1 125 1 125 500 560 1 010 1 010 900 900
2 1/2-12 32AN
(80) (80) (80) (80) (34) (39) (70) (70) (62) (62)
CHECK & RELIEF

O-Seal Pressure Ratings


VALVES

Stainless steel and carbon steel O-seal fittings up to 1 in. and


25 mm are rated to 3000 psig (206 bar).
METERING
NEEDLE &

VALVES

Positionable, ISO/BSP Parallel Thread (PR)


Pressure Ratings
Pressure ratings are at ambient temperature.
INSTRUMENT
MANIFOLD
SYSTEMS

316 SS, Carbon


Steel, and Alloy
(C-276, 2507, 625,
6-Moly, 825, and Brass and
ISO/BSP Male
600 Aluminum Alloy 400 Titanium
Pipe Size
MODULAR
SYSTEMD

in. psig (bar) psig (bar) psig (bar) psig (bar)


1/8, 3/16, 1/4, 3/8 4568 (315) 2277 (157) 4104 (283) 3654 (252)
1/2, 3/4, 1 2320 (160) 1160 (80) 2088 (144) 1856 (128)
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 13

Pressure Ratings

FITTINGS
TUBE
ISO 228/BSP Parallel Thread (RS and RP)
Pressure Ratings
Hydraulic pressure ratings are based on ISO 1179 at ambient

PIPE, WELD,
VCR, VCO
FITTINGS
temperature.
■ RS and RP male connectors were tested with RP female
connectors.
■ RS end connections were tested with bonded RS gaskets.

STANDARD
TUBING
■ RP connections were tested without a gasket.
■ Gasket selection is the responsibility of the system
designer and user and may affect product performance.

FLEXIBLE
TUBING

HOSE /
ISO 228/BSP Parallel Thread RS Pressure Ratings
316 SS, Carbon

BALL & PLUG


Steel, and Alloy

VALVES
(C-276, 2507, 625,
6-Moly, 825, and Brass and
ISO/BSP Male
600) Aluminum Alloy 400 Titanium
Pipe Size
in. psig (bar) psig (bar) psig (bar) psig (bar)
1/8, 1/4, 3/8 5800 (400) 2900 (200) 5220 (360) 4640 (320)

DIAPHRAGM
BELLOWS,
VALVES
1/2 4700 (324) 2350 (162) 4220 (291) 3750 (259)
3/4
3620 (250) 1810 (125) 3260 (225) 2900 (200)
1

CHECK & RELIEF


1 1/4

VALVES
2320 (160) 1160 (80) 2080 (144) 1850 (128)
1 1/2

ISO 228/BSP Parallel Thread RP Pressure Ratings

METERING
NEEDLE &
VALVES
316 SS, Carbon
Steel, and Alloy
(C-276, 2507, 625,
6-Moly, 825, and Brass and
ISO/BSP Male
600) Aluminum Alloy 400 Titanium

INSTRUMENT
Pipe Size

MANIFOLD
SYSTEMS
in. psig (bar) psig (bar) psig (bar) psig (bar)
1/8, 1/4, 3/8 5800 (400) 2900 (200) 5200 (360) 4640 (320)
1/2 4700 (324) 2350 (162) 4220 (291) 3750 (259)
3/4 2320 (160) 1160 (80) 2080 (144) 1850 (128)

MODULAR
SYSTEMD
1
1 1/4 1450 (100) 720 (50) 1300 (90) 1160 (80)
1 1/2

REGULATORS
ISO 228/BSP/JIS Parallel Thread RG and RJ Pressure Ratings & FILTERS

316 SS, Carbon


Steel, and Alloy
MEASUREMENT

(C-276, 2507, 625,


DEVICES

6-Moly, 825, and Brass and


ISO/BSP Male
600) Aluminum Alloy 400 Titanium
Pipe Size
in. psig (bar) psig (bar) psig (bar) psig (bar)
1/8
MEDIUM- HIGH-

1/4 5700 (392) 2850 (196) 5110 (352) 4560 (314)


PRESSURE

3/8
1/2 3900 (288) 1950 (134) 3490 (240) 3120 (215)
REFERENCES
14 Tube Fittings

Ordering Numbers and Dimensions


FITTINGS
TUBE

■ See How to Order, below. Minimum order quantities may apply to certain materials and configurations.
■ Dimensions are for reference only and are subject to change. Unless noted otherwise, dimensions shown are for stainless
steel components and with Swagelok nuts finger-tight. For Swagelok nut dimensions, see page 57.
■ CAD templates are available on www.swagelok.com.
PIPE, WELD,
VCR, VCO
FITTINGS

Straight Fittings
Unions
F flat
STANDARD

Tx
TUBING

D E D D E Dx
A A
FLEXIBLE
TUBING
HOSE /

Union Union (Metric to Fractional)


Basic Basic
Dimensions Tube OD Dimensions
Tube Ordering Ordering
OD Number A D E T Tx, in. Number A D Dx E F
BALL & PLUG
VALVES

Dimensions, in. Dimensions, mm


1/16 -100-6 0.99 0.34 0.05 1/8 -2M0-6-2 35.2 12.8 12
2 12.9 1.7
1/8 -200-6 1.40 0.50 0.09 1/4 -2M0-6-4 38.6 15.3 14
3/16 -300-6 1.47 0.54 0.12 3 1/8 -3M0-6-2 35.2 12.9 12.8 2.4 12
1/8 -4M0-6-2 36.5 12.8 12
DIAPHRAGM
BELLOWS,

1/4 -400-6 1.61 0.60 0.19 4 13.7 2.4


VALVES

1/4 -4M0-6-4 39.4 15.3 14


5/16 -500-6 1.69 0.64 0.25 1/16 -6M0-6-1 34.3 8.6 1.3 14
3/8 -600-6 1.77 0.66 0.28 1/8 -6M0-6-2 38.5 12.8 2.4 14
1/2 -810-6 2.02 0.90 0.41 6 1/4 -6M0-6-4 41.0 15.3 15.3 4.8 14
5/16 -6M0-6-5 42.3 16.2 4.8 14
CHECK & RELIEF

1/2 -810-6-0030➀ 4.30 — 3/8 -6M0-6-6 43.2 16.8 4.8 16


0.50
VALVES

5/8 -1010-6 2.05 1/4 -8M0-6-4 42.3 15.3 4.8 15


0.96 8 16.2
3/4 -1210-6 2.11 0.62 3/8 -8M0-6-6 44.3 16.9 6.4 16
7/8 -1410-6 2.17 1.02 0.72 1/8 -10M0-6-2 41.8 12.8 2.4
1 -1610-6 0.88 1/4 -10M0-6-4 44.5 15.3 4.8
2.55 1.23 10 17.2 18
5/16 -10M0-6-5 45.1 16.2 6.4
METERING
NEEDLE &

VALVES

1 1/8 B-1810-6 0.97


3/8 -10M0-6-6 45.9 16.9 7.1
1 1/4 -2000-6 3.63 1.62 1.09
1/4 -12M0-6-4 47.0 15.3 4.8
1 1/2 -2400-6 4.25 1.97 1.34 5/16 -12M0-6-5 47.8 16.2 6.4
12 22.8 22
2 -3200-6 5.88 2.66 1.81 3/8 -12M0-6-6 48.4 16.9 7.1
1/2 -12M0-6-8 51.2 22.9 9.5
INSTRUMENT

Dimensions, mm
MANIFOLD
SYSTEMS

2 -2M0-6 35.6 1.7 14 1/2 -14M0-6-8 52.0 24.4 22.9 10.3 24


12.9 15 1/2 -15M0-6-8 52.0 24.4 22.9 10.3 24
3 -3M0-6 35.3
2.4 16 5/8 -16M0-6-10 52.0 24.4 24.4 12.7 24
4 -4M0-6 37.3 13.7
18 3/4 -18M0-6-12 53.5 24.4 24.4 15.1 27
6 -6M0-6 41.0 15.3 4.8
MODULAR
SYSTEMD

1/2 -20M0-6-8 55.0 22.9 10.3 30


8 -8M0-6 43.2 16.2 6.4 20 26.0
1 -20M0-6-16 62.8 31.3 15.9 35
10 -10M0-6 46.2 17.2 7.9
25 1 -25M0-6-16 65.0 31.3 31.3 21.8 35
12 -12M0-6 51.2 22.8 9.5
14 -14M0-6 11.1
How to Order
REGULATORS
& FILTERS

15 -15M0-6 52.0 11.9


24.4
16 -16M0-6 12.7 Select a basic ordering number. Example -100-6
18 -18M0-6 53.5 15.1 Add a material designator. Example: SS-100-6
20 -20M0-6 15.9
55.0 26.0 Material Designator Material Designator
MEASUREMENT

22 -22M0-6 18.3
DEVICES

316 SS SS Alloy 2507 2507


25 -25M0-6 65.0 31.3
21.8 Aluminum A Alloy C-276 HC
-28M0-6 85.0 36.6
28 6-Moly 6MO Brass B
B-28M0-6 65.4 31.6 24.6
Alloy 400 M Carbon steel S
30 -30M0-6 92.7 39.6 26.2
MEDIUM- HIGH-
PRESSURE

Alloy 600 INC PTFE T


32 -32M0-6 97.3 42.0 28.6
Alloy 625 625 Titanium
38 -38M0-6 114 49.4 33.7 TI
Alloy 825 825 (grade 4)
50 -50M0-6 146 65.0 45.2
➀ Bored through.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 15

Straight Fittings

FITTINGS
TUBE
Unions Reducing Union
Basic
Tx Tube OD Dimensions
Ordering

PIPE, WELD,
T Tx Number A D Dx E

VCR, VCO
FITTINGS
T
Dimensions, in.
D E Dx
1/8 1/16 -200-6-1 1.22 0.50 0.34 0.05
A 1/16 -300-6-1 1.27 0.34 0.05
3/16 0.54
1/8 -300-6-2 1.44 0.50 0.09

STANDARD
TUBING
1/16 -400-6-1 1.35 0.34 0.05
1/4 1/8 -400-6-2 1.52 0.60 0.50 0.09
3/16 -400-6-3 1.55 0.54 0.12
1/8 -500-6-2 1.56 0.50 0.09
5/16 0.64
1/4 -500-6-4 1.66 0.60 0.19

FLEXIBLE
TUBING

HOSE /
1/16 -600-6-1 1.44 0.34 0.05
1/8 -600-6-2 1.61 0.50 0.09
3/8 0.66
1/4 -600-6-4 1.70 0.60 0.19
5/16 -600-6-5 1.74 0.64 0.25
1/8 -810-6-2 1.78 0.50 0.09

BALL & PLUG


1/2 1/4 -810-6-4 1.85 0.90 0.60 0.19

VALVES
3/8 -810-6-6 1.91 0.66 0.28
3/8 -1010-6-6 1.94 0.66 0.28
5/8 0.96
1/2 -1010-6-8 2.05 0.90 0.41
1/4 -1210-6-4 1.94 0.60 0.19

DIAPHRAGM
3/8 -1210-6-6 2.00 0.66 0.28

BELLOWS,
VALVES
3/4 0.96
1/2 -1210-6-8 2.11 0.90 0.41
5/8 -1210-6-10 2.11 0.96 0.50
1/2 -1610-6-8 0.90 0.41
1 2.38 1.23
3/4 -1610-6-12 0.96 0.62

CHECK & RELIEF


Dimensions, mm

VALVES
3 2 -3M0-6-2M 35.3 12.9 12.9 1.7
2 -6M0-6-2M 38.6 12.9 1.7
6 3 -6M0-6-3M 38.6 15.3 12.9 2.4
4 -6M0-6-4M 39.4 13.7 2.4

METERING
8 6 -8M0-6-6M 42.3 16.2 15.3 4.8

NEEDLE &
VALVES
6 -10M0-6-6M 44.5 15.3 4.8
10 17.2
8 -10M0-6-8M 45.1 16.2 6.4
6 -12M0-6-6M 47.0 15.3 4.8
12 8 -12M0-6-8M 47.8 22.8 16.2 6.4

INSTRUMENT
10 -12M0-6-10M 48.7 17.2 7.9

MANIFOLD
SYSTEMS
14 12 -14M0-6-12M 48.8 24.4 22.8 6.4
15 12 -15M0-6-12M 48.8 24.4 22.8 6.4
10 -16M0-6-10M 49.5 17.2 7.9
16 24.4
12 -16M0-6-12M 52.0 22.8 9.5

MODULAR
SYSTEMD
18 12 -18M0-6-12M 53.5 24.4 22.8 9.5
18 -25M0-6-18M 61.0 24.4 15.1
25 31.3
20 -25M0-6-20M 62.3 26.0 15.9
18 -30M0-6-18M 75.4 24.4 15.1
30 20 -30M0-6-20M 75.4 39.6 26.0 15.9

REGULATORS
& FILTERS
25 -30M0-6-25M 80.1 31.3 21.8
18 -32M0-6-18M 77.8 24.4 15.1
32 20 -32M0-6-20M 77.8 42.0 26.0 15.9
25 -32M0-6-25M 82.3 31.3 21.8
20 -38M0-6-20M 87.5 26.0 15.9
MEASUREMENT

38 25 -38M0-6-25M 92.0 49.4 31.3 21.8


DEVICES

30 -38M0-6-30M 105 39.6 26.2


MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


16 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Unions Bulkhead Union


F flat F flat
Dimensions
Basic Panel Max
PIPE, WELD,
VCR, VCO
FITTINGS

Tube Ordering Hole Panel


OD Number A D E F Size Thickness
D D Dimensions, in.
E
A 1/16 -100-61 1.24 0.34 0.05 5/16 13/64 0.12➀
1/8 -200-61 2.02 0.50 0.09 1/2 21/64
STANDARD
TUBING

0.50
3/16 -300-61 2.11 0.54 0.12 9/16 25/64
1/4 -400-61 2.27 0.60 0.19 5/8 29/64 0.40
5/16 -500-61 2.39 0.64 0.25 11/16 33/64
0.44
3/8 -600-61 2.45 0.66 0.28 3/4 37/64
FLEXIBLE
TUBING
HOSE /

1/2 -810-61 2.80 0.90 0.41 15/16 49/64


0.50
5/8 -1010-61 2.86 0.96 0.50 1 1/16 57/64
3/4 -1210-61 3.11 0.96 0.62 1 3/16 1 1/64 0.66
1 -1610-61 3.77 1.23 0.88 1 5/8 1 21/64
BALL & PLUG

1 1/4 -2000-61 4.85 1.62 1.09 1 7/8 1 41/64


VALVES

0.75
1 1/2 -2400-61 5.48 1.97 1.34 2 1/4 1 61/64
2 -3200-61 7.10 2.66 1.81 2 3/4 2 41/64
Dimensions, mm
3 -3M0-61 51.3 12.9 2.4 8.3
DIAPHRAGM
BELLOWS,

14 12.7
VALVES

4 -4M0-61 53.6 13.7 2.4 9.9


6 -6M0-61 57.7 15.3 4.8 16 11.5 10.2
8 -8M0-61 61.0 16.2 6.4 18 13.1
11.2
10 -10M0-61 63.7 17.2 7.9 22 16.3
CHECK & RELIEF
VALVES

12 -12M0-61 71.0 22.8 9.5 24 19.5


14 -14M0-61 72.5 24.4 11.1 22.5
12.7
15 -15M0-61 72.5 24.4 11.9 27
22.8
16 -16M0-61 72.5 24.4 12.7
METERING

18 -18M0-61 78.9 24.4 15.1 30 26.0 16.8


NEEDLE &

VALVES

20 -20M0-61 84.5 26.0 15.9 35 29.0


25 -25M0-61 96.0 31.3 21.8 41 34.0
30 -30M0-61 124 39.6 26.2 40.5 19.0
50
32 -32M0-61 128 42.0 28.6 42.5
INSTRUMENT
MANIFOLD
SYSTEMS

38 -38M0-61 145 49.4 33.7 60 50.5


➀ Minimum panel thickness is 0.06 in.

Bulkhead Reducing Union


MODULAR
SYSTEMD

F flat F flat
Tube OD Dimensions
Tx Basic Panel Max
T Ordering Hole Panel
T Tx Number A D Dx E F Size Thickness
REGULATORS

Dimensions, in.
& FILTERS

D E Dx
A 1/8 1/16 -200-61-1 1.85 0.50 0.34 0.05 1/2 21/64 0.50
1/4 1/8 -400-61-2 2.17 0.60 0.50 0.09 5/8 29/64 0.40
3/8 1/4 -600-61-4 2.39 0.66 3/4 37/64 0.44
0.60 0.19
1/2 1/4 -810-61-4 2.63 0.90 15/16 49/64 0.50
MEASUREMENT
DEVICES

Bulkhead Reducing Union (Metric to Fractional)

Tube OD Dimensions
MEDIUM- HIGH-

Basic Panel Max


PRESSURE

Ordering Hole Panel


T Tx, in. Number A D Dx E F Size Thickness
Dimensions, mm
6 1/8 -6M0-61-2 55.1 15.3 12.7 2.4 16 11.5 10.2
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 17

Straight Fittings

FITTINGS
TUBE
Male Connectors
F flat

PIPE, WELD,
VCR, VCO
FITTINGS
E

D
A
NPT

STANDARD
TUBING
Basic NPT Basic
Dimensions Dimensions
Tube NPT Ordering Tube Size Ordering
OD Size Number A D E➀ F OD in. Number A D E➀ F
Dimensions, in. Dimensions, mm

FLEXIBLE
TUBING

HOSE /
1/16 -100-1-1 0.94 5/16 2 1/8 -2M0-1-2 30.5 12.9 1.7 12
1/16 1/8 -100-1-2 1.03 0.34 0.05 7/16 1/8 -3M0-1-2 30.5 12
1/4 -100-1-4 1.22 9/16 3 12.9 2.4
1/4 -3M0-1-4 35.6 14
1/16 -200-1-1 1.17 7/16 1/8 -4M0-1-2 31.2 12
1/8 -200-1-2 1.20 7/16 4 13.7 2.4
1/4 -4M0-1-4 36.3 14

BALL & PLUG


1/8 1/4 -200-1-4 1.40 0.50 0.09 9/16

VALVES
3/8 -200-1-6 1.41 11/16 1/8 -6M0-1-2 32.8 14
1/2 -200-1-8 1.66 7/8 1/4 -6M0-1-4 37.9 14
6 15.3 4.8
3/8 -6M0-1-6 38.4 18
1/8 -300-1-2 1.23 7/16 1/2 -6M0-1-8 44.7 22
3/16 0.54 0.12
1/4 -300-1-4 1.43 9/16
1/8 -8M0-1-2 34.2 4.8 15

DIAPHRAGM
BELLOWS,
1/16 -400-1-1 1.29 0.12 1/2

VALVES
1/4 -8M0-1-4 38.7 6.4 15
1/8 -400-1-2 1.29 0.19 1/2 8 16.2
3/8 -8M0-1-6 39.3 6.4 18
1/4 -400-1-4 1.49 0.19 9/16
1/4 0.60 1/2 -8M0-1-8 45.6 6.4 22
3/8 -400-1-6 1.51 0.19 11/16
1/2 -400-1-8 1.76 0.19 7/8 1/8 -10M0-1-2 36.3 4.8 18
3/4 -400-1-12 1.82 0.19 1 1/16 1/4 -10M0-1-4 40.9 7.1 18

CHECK & RELIEF


10 3/8 -10M0-1-6 40.9 17.2 7.9 18

VALVES
1/8 -500-1-2 1.34 0.19 9/16 1/2 -10M0-1-8 46.5 7.9 22
5/16 1/4 -500-1-4 1.52 0.64 0.25 9/16 3/4 -10M0-1-12 48.0 7.9 27
3/8 -500-1-6 1.54 0.25 11/16
1/8 -12M0-1-2 38.8 4.8 22
1/8 -600-1-2 1.39 0.19 5/8 1/4 -12M0-1-4 43.4 7.1 22
1/4 -600-1-4 1.57 0.28 5/8 12 3/8 -12M0-1-6 43.4 22.8 9.5 22

METERING
NEEDLE &
3/8 -600-1-6 1.57 0.28 11/16

VALVES
3/8 0.66 1/2 -12M0-1-8 49.0 9.5 22
1/2 -600-1-8 1.82 0.28 7/8 3/4 -12M0-1-12 50.5 9.5 27
3/4 -600-1-12 1.88 0.28 1 1/16
1 -600-1-16 2.14 0.28 1 3/8 1/4 -14M0-1-4 44.1 7.1
14 3/8 -14M0-1-6 44.1 24.4 9.5 24
1/8 -810-1-2 1.53 0.19 13/16 1/2 -14M0-1-8 49.0 11.1

INSTRUMENT
1/4 -810-1-4 1.71 0.28 13/16

MANIFOLD
SYSTEMS
3/8 -810-1-6 1.71 0.38 13/16 15 1/2 -15M0-1-8 49.0 24.4 11.9 24
1/2 0.90
1/2 -810-1-8 1.93 0.41 7/8 3/8 -16M0-1-6 44.1 9.5 24
3/4 -810-1-12 1.99 0.41 1 1/16 16 1/2 -16M0-1-8 49.0 24.4 11.9 24
1 -810-1-16 2.25 0.41 1 3/8 3/4 -16M0-1-12 50.5 12.7 27
1/4 -1010-1-4 1.74 0.28 15/16 1/2 -18M0-1-8 11.9
18 50.5 24.4 27

MODULAR
SYSTEMD
3/8 -1010-1-6 1.74 0.38 15/16 3/4 -18M0-1-12 15.1
5/8 0.96
1/2 -1010-1-8 1.93 0.47 15/16 1/2 -20M0-1-8 11.9
3/4 -1010-1-12 1.99 0.50 1 1/16 20 52.3 26.0 30
3/4 -20M0-1-12 15.9
3/8 -1210-1-6 1.80 0.41 1 1/16 3/4 -22M0-1-12 52.3 15.9 30
22 26.0
1/2 -1210-1-8 1.99 0.47 1 1/16 1 -22M0-1-16 57.1 18.3 35
3/4 0.96

REGULATORS
3/4 -1210-1-12 1.99 0.62 1 1/16
& FILTERS
1/2 -25M0-1-8 57.5 11.9
1 -1210-1-16 2.25 0.62 1 3/8 25 3/4 -25M0-1-12 57.5 31.3 15.9 35
1/2 -1410-1-8 1.99 0.47 1 3/16 1 -25M0-1-16 62.3 21.8
7/8 3/4 -1410-1-12 1.99 1.02 0.62 1 3/16 1 -28M0-1-16 72.4 41
1 -1410-1-16 2.25 0.72 1 3/8 36.6 21.8
1 1/4 -28M0-1-20 73.1 46
MEASUREMENT

1/2 -1610-1-8 2.26 0.47 28


DEVICES

1 B-28M0-1-16 75.0 41
1 3/4 -1610-1-12 2.26 1.23 0.62 1 3/8 31.6 24.6
1 1/4 B-28M0-1-20 77.3 46
1 -1610-1-16 2.45 0.88
30 1 1/4 -30M0-1-20 77.2 39.6 26.2 46
1 1/8 1 B-1810-1-16 2.45 1.23 0.88 1 5/8
32 1 1/4 -32M0-1-20 79.6 42.0 28.6 46
1 -2000-1-16 0.88
1 1/4 3.04 1.62 1 3/4
MEDIUM- HIGH-

1 1/4 -2000-1-20 1.09 38 1 1/2 -38M0-1-24 91.6 49.4 33.7 55


PRESSURE

1 1/2 1 1/2 -2400-1-24 3.50 1.97 1.34 2 1/8 ➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
2 2 -3200-1-32 4.47 2.66 1.81 2 3/4
➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


18 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Male Connectors

F flat
PIPE, WELD,
VCR, VCO
FITTINGS

See page 9 for thread specifications.


E

D
A
STANDARD
TUBING

ISO/BSP Tapered Thread (RT)


ISO Basic ISO Basic
Dimensions Dimensions
Tube Thread Ordering Tube Thread Ordering
OD Size Number A D E➀ F OD Size, in. Number A D E➀ F
FLEXIBLE
TUBING
HOSE /

Dimensions, in. Dimensions, mm


1/8 -200-1-2RT 1.20 7/16 2 1/8 -2M0-1-2RT 30.5 12.9 1.7 12
1/8 0.50 0.09
1/4 -200-1-4RT 1.40 9/16 1/8 -3M0-1-2RT 30.5 12
3 12.9 2.4
1/8 -400-1-2RT 1.29 1/2 1/4 -3M0-1-4RT 35.6 14
BALL & PLUG

1/4 -400-1-4RT 1.49 9/16


VALVES

1/4 0.60 0.19 1/8 -4M0-1-2RT 31.2 12


3/8 -400-1-6RT 1.51 11/16 4 13.7 2.4
1/4 -4M0-1-4RT 36.3 14
1/2 -400-1-8RT 1.76 7/8
1/8 -6M0-1-2RT 32.8 14
1/8 -500-1-2RT 1.34 0.19 1/4 -6M0-1-4RT 37.9 14
5/16 0.64 9/16 6 15.3 4.8
1/4 -500-1-4RT 1.52 0.25 3/8 -6M0-1-6RT 38.4 18
DIAPHRAGM

1/8 -600-1-2RT 1.39 0.19 5/8 1/2 -6M0-1-8RT 44.7 22


BELLOWS,

VALVES

1/4 -600-1-4RT 1.57 0.28 5/8


1/8 -8M0-1-2RT 34.2 4.8 15
3/8 3/8 -600-1-6RT 1.57 0.66 0.28 11/16
1/4 -8M0-1-4RT 38.7 6.4 15
1/2 -600-1-8RT 1.82 0.28 7/8 8 16.2
3/8 -8M0-1-6RT 39.2 6.4 18
3/4 -600-1-12RT 1.88 0.28 1 1/16
1/2 -8M0-1-8RT 45.6 6.4 22
CHECK & RELIEF

1/4 -810-1-4RT 1.71 0.28 13/16


1/8 -10M0-1-2RT 36.3 4.8 18
VALVES

3/8 -810-1-6RT 1.71 0.38 13/16


1/2 0.90 1/4 -10M0-1-4RT 40.9 7.1 18
1/2 -810-1-8RT 1.93 0.41 7/8
10 3/8 -10M0-1-6RT 40.9 17.2 7.9 18
3/4 -810-1-12RT 1.99 0.41 1 1/16
1/2 -10M0-1-8RT 46.5 7.9 22
5/8 1/2 -1010-1-8RT 1.93 0.96 0.47 15/16 3/4 -10M0-1-12RT 48.0 7.9 27
3/4 -1210-1-12RT 1.99 1 1/16 1/4 -12M0-1-4RT 43.4 7.1 22
3/4 0.96 0.62
METERING
NEEDLE &

1 -1210-1-16RT 2.25 1 3/8


VALVES

3/8 -12M0-1-6RT 43.4 9.5 22


12 22.8
3/4 -1610-1-12RT 2.26 0.63 1/2 -12M0-1-8RT 49.0 9.5 22
1 1.23 1 3/8 3/4 -12M0-1-12RT 50.5 9.5 27
1 -1610-1-16RT 2.45 0.88
1 1/4 1 1/4 -2000-1-20RT 3.04 1.62 1.09 1 3/4 1/4 -14M0-1-4RT 44.1 7.1
14 24.4 24
3/8 -14M0-1-6RT 44.1 9.5
INSTRUMENT

➀ The E dimension is the minimum nominal opening. These fittings may have
MANIFOLD
SYSTEMS

a larger opening at the pipe/straight thread end. 15 1/2 -15M0-1-8RT 49.0 24.4 11.9 24
1/4 -16M0-1-4RT 44.1 7.1 24
3/8 -16M0-1-6RT 44.1 9.5 24
16 24.4
1/2 -16M0-1-8RT 49.0 11.9 24
3/4 -16M0-1-12RT 50.5 12.7 27
MODULAR
SYSTEMD

1/2 -18M0-1-8RT 11.9


18 50.5 24.4 27
3/4 -18M0-1-12RT 15.1
1/2 -20M0-1-8RT 11.9
20 52.3 26.0 30
3/4 -20M0-1-12RT 15.9
3/4 -22M0-1-12RT 52.3 15.9 30
REGULATORS

22 26.0
& FILTERS

1 -22M0-1-16RT 57.1 18.3 35


1/2 -25M0-1-8RT 57.5 11.9
25 3/4 -25M0-1-12RT 57.5 31.3 15.9 35
1 -25M0-1-16RT 62.3 21.8
1 -28M0-1-16RT 72.4 41
MEASUREMENT

36.6 21.8
1 1/4 -28M0-1-20RT 73.1 46
DEVICES

28
1 B-28M0-1-16RT 75.0 41
31.6 22.2
1 1/4 B-28M0-1-20RT 77.3 46
30 1 1/4 -30M0-1-20RT 77.2 39.6 26.2 46
32 1 1/4 -32M0-1-20RT 79.6 42.0 28.6 46
MEDIUM- HIGH-
PRESSURE

38 1 1/2 -38M0-1-24RT 91.6 49.4 33.7 55


➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 19

Straight Fittings

FITTINGS
TUBE
Male Connectors
F flat
E

PIPE, WELD,
VCR, VCO
FITTINGS
See page 9 for thread specifications.
ISO/BSP parallel gaskets are available. See page 60.

D
A

STANDARD
TUBING
ISO/BSP Parallel Thread (RS)
ISO Basic ISO Basic
Dimensions Dimensions
Tube Thread Ordering Tube Thread Ordering
OD Size Number A D E➀ F OD Size, in. Number A D E➀ F

FLEXIBLE
TUBING

HOSE /
Dimensions, in. Dimensions, mm
1/8 -200-1-2RS 1.31 9/16 2 1/8 -2M0-1-2RS 33.3 12.9 1.7 14
1/8 1/4 -200-1-4RS 1.50 0.50 0.09 3/4 1/8 -3M0-1-2RS 33.3 14
3/8 -200-1-6RS 1.53 7/8 3 12.9 2.4
1/4 -3M0-1-4RS 38.1 19

BALL & PLUG


1/8 -400-1-2RS 1.40 0.16 9/16

VALVES
4 1/8 -4M0-1-2RS 34.0 13.7 2.4 14
1/4 -400-1-4RS 1.59 0.19 3/4
1/4 0.60 1/8 -6M0-1-2RS 35.6 4.0 14
3/8 -400-1-6RS 1.62 0.19 7/8
1/2 -400-1-8RS 1.70 0.19 1 1/16 1/4 -6M0-1-4RS 40.4 4.8 19
6 15.3
3/8 -6M0-1-6RS 41.1 4.8 22
1/8 -600-1-2RS 1.49 0.16 5/8 1/2 -6M0-1-8RS 43.2 4.8 27
1/4 -600-1-4RS 1.65 0.23 3/4

DIAPHRAGM
BELLOWS,
3/8 0.66

VALVES
3/8 -600-1-6RS 1.68 0.28 7/8 1/8 -8M0-1-2RS 36.6 4.0 15
1/2 -600-1-8RS 1.76 0.28 1 1/16 1/4 -8M0-1-4RS 41.4 5.9 19
8 16.2
3/8 -8M0-1-6RS 42.2 6.4 22
1/4 -810-1-4RS 1.76 0.23 13/16 1/2 -8M0-1-8RS 44.2 6.4 27
1/2 3/8 -810-1-6RS 1.79 0.90 0.31 7/8
1/2 -810-1-8RS 1.87 0.41 1 1/16 1/4 -10M0-1-4RS 42.2 5.9 19

CHECK & RELIEF


10 3/8 -10M0-1-6RS 42.9 17.2 7.9 22

VALVES
1/2 -1210-1-8RS 1.92 0.47 1 1/16
3/4 0.96 1/2 -10M0-1-8RS 45.0 7.9 27
3/4 -1210-1-12RS 2.05 0.62 1 5/16
1/4 -12M0-1-4RS 44.5 5.9 22
1/2 -1610-1-8RS 2.19 0.47 1 3/8
3/8 -12M0-1-6RS 45.5 7.9 22
1 3/4 -1610-1-12RS 2.27 1.23 0.63 1 3/8 12 22.8
1/2 -12M0-1-8RS 47.5 9.5 27
1 -1610-1-16RS 2.35 0.78 1 5/8
3/4 -12M0-1-12RS 52.1 9.5 35

METERING
NEEDLE &
VALVES
➀ The E dimension is the minimum nominal opening. These fittings may have 3/8 -14M0-1-6RS 43.9 7.9 24
a larger opening at the pipe/straight thread end. 14 24.4
1/2 -14M0-1-8RS 47.5 11.1 27
3/8 -15M0-1-6RS 45.5 7.9 24
15 1/2 -15M0-1-8RS 47.5 24.4 11.9 27
3/4 -15M0-1-12RS 52.8 11.9 35

INSTRUMENT
MANIFOLD
SYSTEMS
3/8 -16M0-1-6RS 45.5 7.9 24
16 1/2 -16M0-1-8RS 47.5 24.4 11.9 27
3/4 -16M0-1-12RS 52.8 12.7 35
1/2 -18M0-1-8RS 48.8 11.9 27
18 24.4
3/4 -18M0-1-12RS 52.1 15.1 35

MODULAR
SYSTEMD
1/2 -20M0-1-8RS 50.5 11.9 30
20 26.0
3/4 -20M0-1-12RS 52.6 15.9 35
3/4 -22M0-1-12RS 52.6 15.9 35
22 26.0
1 -22M0-1-16RS 54.9 18.3 41
3/4 -25M0-1-12RS 57.7 15.9 35

REGULATORS
25 31.3
& FILTERS
1 -25M0-1-16RS 59.7 19.8 41
1 -28M0-1-16RS 69.9 19.8 41
36.6
1 1/4 -28M0-1-20RS 72.9 21.8 50
28
1 B-28M0-1-16RS 72.5 19.8 41
31.6
1 1/4 B-28M0-1-20RS 77.1 24.6 54
MEASUREMENT
DEVICES

30 1 1/4 -30M0-1-20RS 76.7 39.6 26.2 50


32 1 1/4 -32M0-1-20RS 79.2 42.0 28.6 50
38 1 1/2 -38M0-1-24RS 90.9 49.4 31.8 55
➀ The E dimension is the minimum nominal opening. These fittings may have
MEDIUM- HIGH-

a larger opening at the pipe/straight thread end.


PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


20 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Male Connectors
F flat
PIPE, WELD,
VCR, VCO
FITTINGS

See page 9 for thread specifications.


E
ISO/BSP parallel gaskets are available. See page 60.

D
A
STANDARD
TUBING

ISO/BSP Parallel Thread (RP)


ISO Basic ISO Basic
Dimensions Dimensions
Tube Thread Ordering Tube Thread Ordering
OD Size Number A D E➀ F OD Size, in. Number A D E➀ F
FLEXIBLE
TUBING
HOSE /

Dimensions, in. Dimensions, mm


1/8 -200-1-2RP 1.31 9/16 1/8 -3M0-1-2RP 33.3 14
1/8 0.50 0.09 3 12.9 2.4
1/4 -200-1-4RP 1.50 3/4 1/4 -3M0-1-4RP 38.1 19
1/8 -400-1-2RP 1.40 0.16 9/16 4 1/8 -4M0-1-2RP 34.0 13.7 2.4 14
1/4 0.60
BALL & PLUG

1/4 -400-1-4RP 1.59 0.19 3/4


VALVES

1/8 -6M0-1-2RP 35.6 4.0 14


3/8 -810-1-6RP 1.79 0.31 7/8 1/4 -6M0-1-4RP 40.4 4.8 19
1/2 0.90 6 15.3
1/2 -810-1-8RP 1.87 0.41 1 1/16 3/8 -6M0-1-6RP 41.2 4.8 22
1/2 -1210-1-8RP 1.92 0.47 1 1/16 1/2 -6M0-1-8RP 43.2 4.8 27
3/4 0.96
3/4 -1210-1-12RP 2.05 0.62 1 5/16 1/8 -8M0-1-2RP 36.5 4.0 15
DIAPHRAGM

1/4 -8M0-1-4RP 41.3 5.9 19


BELLOWS,

1 1 -1610-1-16RP 2.35 1.23 0.78 1 5/8


VALVES

8 16.2
3/8 -8M0-1-6RP 41.9 6.4 22
➀ The E dimension is the minimum nominal opening. These fittings may have 1/2 -8M0-1-8RP 44.1 6.4 27
a larger opening at the pipe/straight thread end.
1/4 -10M0-1-4RP 42.2 5.9 19
10 3/8 -10M0-1-6RP 42.9 17.2 7.9 22
CHECK & RELIEF

Bored-Through Fittings for Thermocouples, 1/2 -10M0-1-8RP 45.0 7.9 27


VALVES

Dip Tubes, and Heat Exchanger Tees 1/4 -12M0-1-4RP 45.4 5.9 22
3/8 -12M0-1-6RP 45.4 7.9 22
12 22.8
1/2 -12M0-1-8RP 47.5 9.5 27
3/4 -12M0-1-12RP 52.1 9.5 35
15 1/2 -15M0-1-8RP 47.5 24.4 11.9 27
METERING
NEEDLE &

VALVES

3/8 -16M0-1-6RP 45.4 7.9 24


16 24.4
1/2 -16M0-1-8RP 47.5 11.9 27
1/2 -18M0-1-8RP 49.0 11.9 27
18 24.4
3/4 -18M0-1-12RP 52.3 15.1 35
INSTRUMENT

1/2 -20M0-1-8RP 50.5 11.9 30


MANIFOLD
SYSTEMS

20 26.0
3/4 -20M0-1-12RP 52.5 15.9 35
3/4 -22M0-1-12RP 52.8 15.9 35
22 26.0
1 -22M0-1-16RP 54.5 18.3 41
3/4 -25M0-1-12RP 57.8 15.9 35
25 31.3
1 -25M0-1-16RP 59.8 19.8 41
MODULAR
SYSTEMD

1 -28M0-1-16RP 69.8 19.8 41


36.6
Swagelok bored-through male connectors accommodate 1 1/4 -28M0-1-20RP 72.9 21.8 50
28
thermocouples or dip tubes. Most male connectors are 1 B-28M0-1-16RP 72.5 19.8 41
31.6
1 1/4 B-28M0-1-20RP 77.1 24.6 54
available as a bored-through fitting, but male connectors
REGULATORS

whose pipe thread end is small relative to the tube fitting 30 1 1/4 -30M0-1-20RP 76.8 39.6 26.2 50
& FILTERS

end—such as -600-1-2 or -8M0-1-2RT—cannot be bored 32 1 1/4 -32M0-1-20RP 79.2 42.0 28.6 50


through. 38 1 1/2 -38M0-1-24RP 92.1 49.4 31.8 55
Swagelok bored-through reducers and standard Swagelok ➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
tees can be used to create a heat exchanger tee.
MEASUREMENT
DEVICES

To order bored-through fittings, add BT to the ordering


number. Example: SS-400-1-4BT Reduced Pressure Rating Factors
Bored-through fittings have a reduced pressure rating.
In general, we have multiplied the allowable working Size (in.) Size (mm) Factor
MEDIUM- HIGH-
PRESSURE

pressure of the tubing, as found on the Tubing Data Sheet, Up to 1/2 in. Up to 12 mm 0.75
MS-01-107, by the factors in the table to the right. Above 1/2 in. to 3/4 in. Above 12 mm to 18 mm 0.50
Above 3/4 in. Above 18 mm 0.25
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 21

Straight Fittings

FITTINGS
TUBE
Male Connectors Bulkhead NPT
F flat
Dimensions
NPT Basic Panel Max

PIPE, WELD,
VCR, VCO
FITTINGS
E Tube Size Ordering Hole Panel
OD in. Number A D E➀ F Size Thickness
Dimensions, in.
D
A 1/8 1/8 -200-11-2 1.83 0.50 0.09 1/2 21/64 0.50
1/8 -400-11-2 1.95

STANDARD
1/4 0.60 0.19 5/8 29/64 0.40

TUBING
1/4 -400-11-4 2.13
1/4 -600-11-4 2.26 3/4
3/8 3/8 -600-11-6 2.26 0.66 0.28 3/4 37/64 0.44
1/2 -600-11-8 2.51 7/8
3/8 -810-11-6 2.49 0.38
1/2 0.90 15/16 49/64 0.50

FLEXIBLE
TUBING
1/2 -810-11-8 2.71 0.41

HOSE /
3/4 3/4 -1210-11-12 3.00 0.96 0.62 1 3/16 1 1/64 0.66
1 1 -1610-11-16 3.67 1.23 0.88 1 5/8 1 21/64 0.75
Dimensions, mm

BALL & PLUG


1/8 -6M0-11-2 49.5

VALVES
6 15.3 4.8 16 11.5 10.2
1/4 -6M0-11-4 53.6
12 1/2 -12M0-11-8 68.8 22.8 9.5 24 19.5 12.7
➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
pipe/straight thread end.

DIAPHRAGM
F flat

BELLOWS,
VALVES
O-ring

Adapts to SAE J1926/1 and ISO 11926-1


straight thread boss.

CHECK & RELIEF


D E

VALVES
A

SAE/MS Straight Thread (ST)


SAE/MS Basic SAE/MS Basic
Dimensions Dimensions
Tube Thread Ordering Tube Thread Ordering

METERING
NEEDLE &
VALVES
OD Size Number A D E➀ F OD Size Number A D E➀ F
Dimensions, in. Dimensions, mm
5/16-24 -200-1-2ST 1.18 7/16 6 9/16-18 -6M0-1-6ST 35.6 15.3 4.8 18
1/8 7/16-20 -200-1-4ST 1.24 0.50 0.09 9/16 9/16-18 -10M0-1-6ST 37.3 7.1 18
9/16-18 -200-1-6ST 1.31 11/16 10 17.2

INSTRUMENT
3/4-16 -10M0-1-8ST 39.4 7.9 22

MANIFOLD
SYSTEMS
5/16-24 -400-1-2ST 1.27 0.09 1/2 7/16-20 -12M0-1-4ST 40.6 5.2
7/16-20 -400-1-4ST 1.34 0.19 9/16 12 9/16-18 -12M0-1-6ST 39.9 22.8 7.1 22
1/4 9/16-18 -400-1-6ST 1.40 0.60 0.19 11/16 3/4-16 -12M0-1-8ST 41.9 9.5
3/4-16 -400-1-8ST 1.48 0.19 7/8
7/8-14 -400-1-10ST 1.60 0.19 1 ➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.

MODULAR
SYSTEMD
5/16 1/2-20 -500-1-5ST 1.37 0.64 0.25 5/8
7/16-20 -600-1-4ST 1.40 0.18 5/8
9/16-18 -600-1-6ST 1.46 0.28 11/16 Long SAE/MS Straight Thread (ST)
3/8 0.66
3/4-16 -600-1-8ST 1.54 0.28 7/8
7/8-14 -600-1-10ST 1.66 0.28 1 SAE/MSBasic
Dimensions

REGULATORS
Tube Thread
Ordering
& FILTERS
9/16-18 -810-1-6ST 1.54 0.28 13/16
OD SizeNumber A D E➀ F
3/4-16 -810-1-8ST 1.65 0.41 7/8 Long SAE/MS Straight Thread
1/2 0.90 Dimensions, in.
7/8-14 -810-1-10ST 1.77 0.41 1
1 1/16-12 -810-1-12ST 1.93 0.41 1 1/4 1/4 7/16-20 -400-1L-4ST 2.26 0.60 0.19 9/16
3/4-16 -1010-1-8ST 1.65 0.42 15/16 1/2 3/4-16 -810-1L-8ST 3.01 0.90 0.41 7/8
5/8 0.96
MEASUREMENT

7/8-14 -1010-1-10ST 1.78 0.50 1


DEVICES

➀ The E dimension is the minimum nominal opening. These fittings may have
3/4-16 -1210-1-8ST 1.81 0.42 1 1/16 a larger opening at the pipe/straight thread end.
3/4 1 1/16-12 -1210-1-12ST 1.93 0.96 0.62 1 1/4
1 5/16-12 -1210-1-16ST 1.96 0.63 1 1/2 For ST and ST positionable fittings used in ECE-R110
7/8 1 3/16-12 -1410-1-14ST 1.93 1.02 0.72 1 3/8 applications, add the DE O-ring suffix to the ordering number.
MEDIUM- HIGH-

1 1/16-12 -1610-1-12ST 2.10 0.66 1 3/8 Example: SS-600-1-6STDE


PRESSURE

1 1.23
1 5/16-12 -1610-1-16ST 2.14 0.88 1 1/2
1 1/4 1 5/8-12 -2000-1-20ST 2.69 1.62 1.09 1 7/8
➀ The E dimension is the minimum
1 1/2 1 7/8-12 -2400-1-24ST 3.06 1.97 1.34 2 1/8 nominal opening. These fittings
may have a larger opening at the
2 2 1/2-12 -3200-1-32ST 4.00 2.66 1.81 2 3/4
pipe/straight thread end.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


22 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Male Connectors
F flat
F flat
O-ring O-ring
PIPE, WELD,
VCR, VCO
FITTINGS

E E

D D
A A
STANDARD
TUBING

O-Seal (SAE/MS Straight Thread) O-Seal (NPT)


SAE/MS Basic Basic
Dimensions Dimensions
Tube Thread Ordering Tube NPT Ordering
OD Size Number A D E➀ F OD Size Number A D E➀ F
FLEXIBLE
TUBING
HOSE /

Dimensions, in. Dimensions, in.


1/16 5/16-24 -100-1-OR 1.05 0.34 0.05 9/16 1/8 1/8 -200-1-2-OR 1.29 0.50 0.09 3/4
1/8 5/16-24 -200-1-OR 1.29 0.50 0.09 9/16 1/8 -400-1-2-OR 1.38 3/4
1/4 0.60 0.19
3/16 3/8-24 -300-1-OR 1.35 0.54 0.12 5/8 1/4 -400-1-4-OR 1.51 15/16
BALL & PLUG

1/4 -600-1-4-OR 1.57 15/16


VALVES

1/4 7/16-20 -400-1-OR 1.51 0.60 0.19 3/4


3/8 3/8 -600-1-6-OR 1.63 0.66 0.28 1 1/8
5/16 1/2-20 -500-1-OR 1.60 0.64 0.25 7/8 1/2 -600-1-8-OR 1.85 1 5/16
3/8 9/16-18 -600-1-OR 1.67 0.66 0.28 15/16 1/2 1/2 -810-1-8-OR 1.96 0.90 0.41 1 5/16
1/2 3/4-16 -810-1-OR 1.81 0.90 0.41 1 1/8
➀ The E dimension is the minimum nominal opening. These fittings may have
DIAPHRAGM
BELLOWS,

3/4 1 1/16-12 -1210-1-OR 2.06 0.96 0.62 1 1/2 a larger opening at the pipe/straight thread end.
VALVES

1 1 5/16-12 -1610-1-OR 2.29 1.23 0.88 1 3/4


➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
CHECK & RELIEF
VALVES

Mounting Dimensions for O-Seal Fittings


For a raised surface, see Fig. 1. The minimum diameter allows metal-to-metal contact outside of the O-ring sealing
METERING
NEEDLE &

VALVES

diameter to prevent O-ring extrusion.


For a recessed hole that allows the round shoulder of the O-seal fitting into the recess, see Fig. 2.
For a recessed hole that allows the hex of the O-seal fitting into the recess, see Fig. 3.
INSTRUMENT
MANIFOLD
SYSTEMS

Fig. 1 Fig. 2
SAE/MS A B C D E
Thread NPT Min Min Min Max Max
Size Size Dia Dia Dia Depth Depth
D Dimensions, in.
MODULAR
SYSTEMD

5/16-24 0.16
— 0.50 0.59 0.66 0.09
5/16-24 0.22
— 1/8 0.69 0.78 0.88 0.16 0.28
➀ ➀ 3/8-24 — 0.56 0.66 0.75 0.09 0.22
A B
REGULATORS

7/16-20 —
& FILTERS

0.69 0.78 0.88 0.28


— 1/8
Fig. 3 ➀ Allow clearance for full thread. — 1/4 0.87 0.97 1.09
1/2-20 — 0.75 0.91 1.03 0.16
1/8 in. 0.31
MEASUREMENT

9/16-18 — 0.81
0.97 1.09
DEVICES

— 1/4 0.87
E — 3/8 1.00 1.16 1.31 0.34
— 1/2 1.22 1.34 1.53 0.22 0.44
3/4-16 — 1.00 1.16 1.31 0.16 0.34
MEDIUM- HIGH-
PRESSURE

➀ — 1/2 1.22 1.34 1.53 0.44


C
1 1/16-12 — 1.41 1.53 1.75 0.22 0.50
1 5/16-12 — 1.69 1.78 2.03 0.56
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 23

Straight Fittings

FITTINGS
TUBE
Male Connectors AN Fitting
F flat AN Tube Basic
37° Dimensions
Tube Flare Ordering

PIPE, WELD,
OD Size Number A D E➀ F S

VCR, VCO
FITTINGS
E
Dimensions, in.
S 1/16 1/8 -100-6-2AN 1.07 0.34 0.05 7/16 5/16-24UNJF-3
D
A 1/8 -200-6-2AN 1.27 0.06 7/16 5/16-24UNJF-3
1/8 0.50
1/4 -200-6-4AN 1.38 0.09 1/2 7/16-20UNJF-3

STANDARD
TUBING
1/4 1/4 -400-6-4AN 1.48 0.60 0.17 1/2 7/16-20UNJF-3
5/16 5/16 -500-6-5AN 1.51 0.64 0.23 9/16 1/2-20UNJF-3
1/4 -600-6-4AN 0.17 7/16-20UNJF-3
3/8 1.56 0.66 5/8
3/8 -600-6-6AN 0.28 9/16-18UNJF-3
1/2 1/2 -810-6-8AN 1.81 0.90 0.39 13/16 3/4-16UNJF-3

FLEXIBLE
TUBING

HOSE /
3/4 3/4 -1210-6-12AN 2.10 0.96 0.61 1 1/8 1 1/16-12UNJ-3
1 1 -1610-6-16AN 2.42 1.23 0.84 1 3/8 1 5/16-12UNJ-3
➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
pipe/straight thread end.

BALL & PLUG


VALVES
AN Bulkhead Fitting
F flat F flat
AN Dimensions

DIAPHRAGM
BELLOWS,
37°

VALVES
Tube Basic Panel Max
Tube Flare Ordering Hole Panel
E
OD Size Number A D E F S Size Thickness
Dimensions, in.
S
D

CHECK & RELIEF


A 1/4 1/4 -400-61-4AN 2.12 0.60 0.17 5/8 7/16-20UNJF-3 29/64 0.40

VALVES
3/8 3/8 -600-61-6AN 2.25 0.66 0.28 3/4 9/16-18UNJF-3 37/64 0.44
1/2 1/2 -810-61-8AN 2.59 0.90 0.39 15/16 3/4-16UNJF-3 49/64 0.50
3/4 3/4 -1210-61-12AN 3.11 0.96 0.61 1 3/16 1 1/16-12UNJ-3 1 1/64 0.66
1 1 -1610-61-16AN 3.64 1.23 0.84 1 5/8 1 5/16-12UNJ-3 1 21/64 0.75

METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


24 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Male Connectors 10-32 Thread


F flat
Gasket Basic
Dimensions
E Tube Ordering
PIPE, WELD,

OD Number A D E➀ F
VCR, VCO
FITTINGS

Dimensions, in.
1/8 -200-1-0157 0.95 0.50 7/16
D 0.09
A 1/4 -400-1-0256 1.08 0.60 9/16
➀ The E dimension is the minimum nominal opening. These fittings
STANDARD
TUBING

may have a larger opening at the pipe/straight thread end.

M5 × 0.8 Thread
F flat
Basic
Dimensions
FLEXIBLE
TUBING

E Tube Ordering
HOSE /

OD Number A D E➀ F
Dimensions, mm
6 -6M0-1-0046 29.2 15.3 2.0 14
D
A
BALL & PLUG

➀ The E dimension is the minimum nominal opening. These fittings


VALVES

may have a larger opening at the pipe/straight thread end.

Metric Thread (RS)

F flat Basic
DIAPHRAGM

Dimensions
BELLOWS,

Tube Ordering
VALVES

E
OD Number A D E➀ F
E
Dimensions, mm
-6M0-1-M10X1.0RS 36.3 3.2
6 15.3 14
-6M0-1-M12X1.0RS 40.4 4.8
CHECK & RELIEF

D
A
VALVES

12 -12M0-1-M16X1.5RS 45.5 22.8 9.5 22


➀ The E dimension is the minimum nominal opening. These fittings may
have a larger opening at the pipe/straight thread end.
METERING
NEEDLE &

Weld Connectors Tube Socket Weld


VALVES

Socket Basic
Dimensions
Tube Weld Ordering
J OD Size Number A B D E J
INSTRUMENT
MANIFOLD

Dimensions, in.
SYSTEMS

D E B 1/8 1/8 -200-6-2W 1.14 0.10 0.50 0.09 0.29


A
1/4 1/4 -400-6-4W 1.32 0.28 0.60 0.19 0.48
3/8 3/8 -600-6-6W 1.48 0.31 0.66 0.28 0.60
1/2 1/2 -810-6-8W 1.62 0.38 0.90 0.41 0.73
MODULAR
SYSTEMD

3/4 3/4 -1210-6-12W 1.71 0.44 0.96 0.62 1.04


1 1 -1610-6-16W 2.07 0.62 1.23 0.88 1.36
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 25

Straight Fittings
SWAGELOK MALE PIPE WELD CONNECTOR CUTAWAY-MS-01-140 C-PH-0364-DIM

FITTINGS
TUBE
Weld Connectors Male Pipe Weld (Fractional)
F flat
37.5°
Pipe Basic
Dimensions
Tube Weld Ordering

PIPE, WELD,
VCR, VCO
OD Size Number A D E➀ F J

FITTINGS
E J
Dimensions, in.
1/8 1/8 -200-1-2W 1.20 0.50 0.09 7/16 0.405
D
A 3/16 1/8 -300-1-2W 1.23 0.54 0.12 7/16 0.405
1/8 -400-1-2W 1.29 1/2 0.405

STANDARD
1/4 0.60 0.19

TUBING
1/4 -400-1-4W 1.49 9/16 0.540
1/8 -500-1-2W 1.34 0.21 0.405
5/16 0.64 9/16
1/4 -500-1-4W 1.52 0.25 0.540
1/4 -600-1-4W 1.57 5/8 0.540
3/8 -600-1-6W 1.57 11/16 0.675
3/8 0.66 0.28

FLEXIBLE
TUBING

HOSE /
1/2 -600-1-8W 1.82 7/8 0.840
3/4 -600-1-12W 1.88 1 1/6 1.050
3/8 -810-1-6W 1.71 13/16 0.675
1/2 -810-1-8W 1.93 7/8 0.840
1/2 0.90 0.41
3/4 -810-1-12W 1.99 1 1/16 1.050

BALL & PLUG


1 -810-1-16W 2.25 1 3/8 1.315

VALVES
5/8 1/2 -1010-1-8W 1.93 0.96 0.50 15/16 0.840
1/2 -1210-1-8W 0.55 0.840
3/4 1.99 0.96 1 1/16
3/4 -1210-1-12W 0.62 1.050
1 1 -1610-1-16W 2.45 1.23 0.88 1 3/8 1.315

DIAPHRAGM
BELLOWS,
VALVES
1 1/4 1 1/4 -2000-1-20W 3.04 1.62 1.09 1 3/4 1.660
1 1/2 1 1/2 -2400-1-24W 3.50 1.97 1.34 2 1/8 1.900
2 2 -3200-1-32W 4.47 2.66 1.81 2 3/4 2.375
➀ The E dimension is the minimum nominal opening. These fittings may have a larger

CHECK & RELIEF


opening at the weld end. Wall thickness at the weld end is based on schedule 80 pipe.

VALVES
Male Pipe Weld (Metric to Fractional)

Pipe
Weld Basic

METERING
NEEDLE &
VALVES
Dimensions
Tube Size Ordering
OD in. Number A D E➀ F F, in.➁ J
Dimensions, mm
3 1/8 -3M0-1-2W 30.5 12.9 2.4 12 1/2 10.3

INSTRUMENT
MANIFOLD
4 1/8 -4M0-1-2W 31.2 13.7 2.4 12 1/2 10.3

SYSTEMS
1/8 -6M0-1-2W 32.8 1/2 10.3
6 15.3 4.8 14
1/4 -6M0-1-4W 37.9 9/16 13.7
1/8 -8M0-1-2W 34.2 5.4 15 9/16 10.3
8 1/4 -8M0-1-4W 38.7 16.2 6.4 15 9/16 13.7
1/2 -8M0-1-8W 45.6 6.4 22 7/8 21.3

MODULAR
SYSTEMD
1/4 -10M0-1-4W 40.9 7.5 18 11/16 13.7
10 3/8 -10M0-1-6W 40.9 17.2 7.9 18 11/16 17.1
1/2 -10M0-1-8W 46.5 7.9 22 7/8 21.3
1/4 -12M0-1-4W 43.4 7.5 22 13/16 13.7
3/8 -12M0-1-6W 43.4 9.5 22 13/16 17.1

REGULATORS
& FILTERS
12 22.8
1/2 -12M0-1-8W 49.0 9.5 22 7/8 21.3
3/4 -12M0-1-12W 50.5 9.5 27 1 1/16 26.7
14 3/8 -14M0-1-6W 44.1 24.4 10.7 24 15/16 17.1
15 1/2 -15M0-1-8W 49.0 24.4 11.9 24 15/16 21.3
MEASUREMENT

16 1/2 -16M0-1-8W 49.0 24.4 12.7 24 15/16 21.3


DEVICES

18 1/2 -18M0-1-8W 50.5 24.4 13.9 27 1 1/16 21.3


30 1 1/4 -30M0-1-20W 77.2 39.6 26.2 46 46 mm 42.2
32 1 1/4 -32M0-1-20W 79.6 42.0 28.6 46 46 mm 42.2
38 1 1/2 -38M0-1-24W 91.6 49.4 33.7 55 55 mm 48.3
MEDIUM- HIGH-
PRESSURE

➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
weld end. Wall thickness at the weld end is based on schedule 80 pipe.
➁ This dimension is for steel and aluminum fittings.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


26 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Female Connectors
F flat
E
PIPE, WELD,
VCR, VCO
FITTINGS

D
A
STANDARD
TUBING

NPT
Basic NPT Basic
Dimensions Dimensions
Tube NPT Ordering Tube Size Ordering
OD Size Number A D E F OD in. Number A D E F
FLEXIBLE
TUBING
HOSE /

Dimensions, in. Dimensions, mm


1/16 -100-7-1 0.93 7/16 1/8 -3M0-7-2 28.7 14
1/16 0.34 0.05 3 12.9 2.4
1/8 -100-7-2 0.96 9/16 1/4 -3M0-7-4 33.5 19
1/8 -200-7-2 1.13 9/16 4 1/8 -4M0-7-2 29.7 13.7 2.4 14
1/8 0.50 0.09
BALL & PLUG

1/4 -200-7-4 1.32 3/4


VALVES

1/8 -6M0-7-2 31.3 14


3/16 1/8 -300-7-2 1.17 0.54 0.12 9/16 1/4 -6M0-7-4 35.8 19
6 15.3 4.8
1/8 -400-7-2 1.23 9/16 3/8 -6M0-7-6 37.6 22
1/4 -400-7-4 1.41 3/4 1/2 -6M0-7-8 42.5 27
1/4 0.60 0.19
3/8 -400-7-6 1.48 7/8 1/8 -8M0-7-2 32.1 15
DIAPHRAGM

1/2 -400-7-8 1.67 1 1/16 1/4 -8M0-7-4 37.0 19


BELLOWS,

VALVES

8 16.2 6.4
1/8 -500-7-2 1.26 9/16 3/8 -8M0-7-6 38.5 22
5/16 0.64 0.25 1/2 -8M0-7-8 43.3 27
1/4 -500-7-4 1.45 3/4
1/8 -600-7-2 1.29 5/8 1/4 -10M0-7-4 37.8 19
1/4 -600-7-4 1.48 3/4 10 3/8 -10M0-7-6 39.4 17.2 7.9 22
CHECK & RELIEF

3/8 3/8 -600-7-6 1.54 0.66 0.28 7/8 1/2 -10M0-7-8 44.2 27
VALVES

1/2 -600-7-8 1.73 1 1/16 1/4 -12M0-7-4 40.3 22


3/4 -600-7-12 1.88 1 5/16 12 3/8 -12M0-7-6 41.9 22.8 9.5 22
1/4 -810-7-4 1.59 13/16 1/2 -12M0-7-8 46.7 27
3/8 -810-7-6 1.65 7/8 15 1/2 -15M0-7-8 46.7 24.4 11.9 27
1/2 0.90 0.41
1/2 -810-7-8 1.84 1 1/16 16 1/2 -16M0-7-8 46.9 24.4 12.7 27
METERING
NEEDLE &

3/4 -810-7-12 1.90 1 5/16


VALVES

1/2 -20M0-7-8 47.9 30


3/8 -1010-7-6 1.65 15/16 20 26.0 15.9
3/4 -20M0-7-12 49.7 35
5/8 1/2 -1010-7-8 1.84 0.96 0.50 1 1/16
3/4 -1010-7-12 1.90 1 5/16 3/4 -22M0-7-12 49.7 35
22 26.0 18.3
1 -22M0-7-16 57.9 41
1/2 -1210-7-8 1.84 1 1/16
INSTRUMENT

3/4 0.96 0.62 3/4 -25M0-7-12 53.4 35


MANIFOLD
SYSTEMS

3/4 -1210-7-12 1.90 1 5/16 25 31.3 21.8


1 -25M0-7-16 62.3 41
7/8 3/4 -1410-7-12 1.96 1.02 0.72 1 5/16
3/4 -1610-7-12 2.10 1 3/8
1 1.23 0.88
1 -1610-7-16 2.45 1 5/8
1 1/4 1 1/4 -2000-7-20 2.94 1.62 1.09 2 1/8
MODULAR
SYSTEMD

1 1/2 1 1/2 -2400-7-24 3.28 1.97 1.34 2 3/8


2 2 -3200-7-32 4.00 2.66 1.81 2 7/8
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 27

Straight Fittings

FITTINGS
TUBE
Female Connectors
F flat
F flat E
E

PIPE, WELD,
ISO/BSP parallel thread

VCR, VCO
FITTINGS
(RJ) fittings are available in
See page 9 for thread
stainless steel only.
specifications.
See page 9 for thread
specifications.
D D
A A

STANDARD
TUBING
ISO/BSP Tapered Thread (RT) ISO/BSP Parallel Thread (RJ)

ISO ISO
Thread Basic Thread
Dimensions Dimensions
Tube Size Ordering Tube Size Ordering

FLEXIBLE
TUBING

HOSE /
OD in. Number A D E F OD in. Number A D E F
Dimensions, in. Dimensions, in.
1/8 1/8 -200-7-2RT 1.13 0.50 0.09 9/16 1/8 1/8 SS-200-7-2RJ 1.19 0.50 0.09 9/16
1/8 -400-7-2RT 1.23 9/16 1/4 SS-400-7-4RJ 1.48 0.18 3/4

BALL & PLUG


1/4 -400-7-4RT 1.41 3/4

VALVES
1/4 0.60 0.19 1/4 3/8 SS-400-7-6RJ 1.48 0.60 0.19 15/16
3/8 -400-7-6RT 1.48 7/8 1/2 SS-400-7-8RJ 1.71 0.19 1 1/16
1/2 -400-7-8RT 1.67 1 1/16
1/4 SS-500-7-4RJ 1.51 0.22 3/4
1/4 -600-7-4RT 1.48 3/4 5/16 0.64
1/2 SS-500-7-8RJ 1.61 0.28 1 1/16
3/8 3/8 -600-7-6RT 1.54 0.66 0.28 7/8
1/4 SS-600-7-4RJ 1.54 0.22 3/4
1/2 -600-7-8RT 1.73 1 1/16

DIAPHRAGM
BELLOWS,
3/8 3/8 SS-600-7-6RJ 1.52 0.66 0.26 15/16

VALVES
1/4 -810-7-4RT 1.59 13/16 1/2 SS-600-7-8RJ 1.65 0.28 1 1/16
1/2 3/8 -810-7-6RT 1.65 0.90 0.41 7/8
1/4 SS-810-7-4RJ 1.65 0.22 13/16
1/2 -810-7-8RT 1.84 1 1/16
1/2 3/8 SS-810-7-6RJ 1.75 0.90 0.26 15/16
Dimensions, mm 1/2 SS-810-7-8RJ 1.90 0.28 1 1/16

CHECK & RELIEF


3 1/8 -3M0-7-2RT 28.7 12.9 2.4 14 Dimensions, mm

VALVES
1/8 -6M0-7-2RT 31.3 14 1/4 SS-6M0-7-4RJ 37.6 19
1/4 -6M0-7-4RT 35.8 19 6 3/8 SS-6M0-7-6RJ 37.6 15.3 4.8 24
6 15.3 4.8
3/8 -6M0-7-6RT 37.6 22 1/2 SS-6M0-7-8RJ 43.5 27
1/2 -6M0-7-8RT 42.5 27
1/4 SS-8M0-7-4RJ 38.5 5.5 19
1/8 -8M0-7-2RT 32.1 15 8 3/8 SS-8M0-7-6RJ 36.2 16.2 6.5 24

METERING
NEEDLE &
VALVES
1/4 -8M0-7-4RT 37.0 19 1/2 SS-8M0-7-8RJ 41.0 7.0 27
8 16.2 6.4
3/8 -8M0-7-6RT 38.5 22 1/4 SS-10M0-7-4RJ 39.4 5.5 19
1/2 -8M0-7-8RT 43.3 27 10 3/8 SS-10M0-7-6RJ 38.8 17.2 6.5 24
1/8 -10M0-7-2RT 33.0 18 1/2 SS-10M0-7-8RJ 42.1 7.0 27
1/4 -10M0-7-4RT 37.8 19

INSTRUMENT
1/4 SS-12M0-7-4RJ 41.9 5.5 22

MANIFOLD
10 17.2 7.9

SYSTEMS
3/8 -10M0-7-6RT 39.4 22 12 3/8 SS-12M0-7-6RJ 44.4 22.8 6.5 24
1/2 -10M0-7-8RT 44.2 27 1/2 SS-12M0-7-8RJ 48.2 7.0 27
1/8 -12M0-7-2RT 35.5 8.3 22
1/4 -12M0-7-4RT 40.3 9.5 22
12 3/8 -12M0-7-6RT 41.9 22.8 9.5 22 F flat

MODULAR
1/2 -12M0-7-8RT 46.7 9.5 27

SYSTEMD
E
3/4 -12M0-7-12RT 49.0 9.5 35
3/8 -15M0-7-6RT 41.9 24 See page 9 for thread
15 24.4 11.9
1/2 -15M0-7-8RT 46.7 27 specifications.
1/2 -20M0-7-8RT 47.9 30
20 26.0 15.9

REGULATORS
3/4 -20M0-7-12RT 49.7 35 D
& FILTERS
A
3/4 -22M0-7-12RT 49.7 35
22 26.0 18.3
1 -22M0-7-16RT 57.9 41 ISO/BSP Parallel Thread (RP)
3/4 -25M0-7-12RT 53.4 35
25 31.3 21.8
1 -25M0-7-16RT 62.3 41 ISO
MEASUREMENT

Thread Basic
DEVICES

Dimensions
Tube Size Ordering
OD in. Number A D E F
Dimensions, mm
1/8 -6M0-7-2RP 33.5 14
6 15.3 4.8
MEDIUM- HIGH-

1/4 -6M0-7-4RP 39.4 19


PRESSURE

22 3/4 -22M0-7-12RP 53.3 26.0 18.3 35


25 1 -25M0-7-16RP 63.9 26.5 21.8 40
REFERENCES

Refer to Installation Instructions, beginning on page 69.


28 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Female Connectors ISO/BSP Parallel Thread (RG, Gauge)


F flat ISO
E Thread Basic
PIPE, WELD,

Dimensions
VCR, VCO
FITTINGS

Tube Size Ordering


OD in. Number A D E F
Dimensions, in.
D 1/8 1/4 -200-7-4RG 1.39 0.59 0.09 3/4
A 1/8 -400-7-2RG 1.26 0.18 9/16
STANDARD
TUBING

1/4 -400-7-4RG 1.48 0.19 3/4


1/4 0.60
See page 9 for thread specifications. 3/8 -400-7-6RG 1.48 0.19 15/16
ISO/BSP parallel gaskets are available. 1/2 -400-7-8RG 1.71 0.19 1 1/16
See page 60. 1/4 -500-7-4RG 1.51 0.22 3/4
5/16 0.64
1/2 -500-7-8RG 1.61 0.28 1 1/16
FLEXIBLE
TUBING

1/4 -600-7-4RG 1.54 0.22 3/4


HOSE /

3/8 3/8 -600-7-6RG 1.52 0.66 0.26 15/16


1/2 -600-7-8RG 1.65 0.28 1 1/16
3/8 -810-7-6RG 1.75 0.26 15/16
1/2 0.90
1/2 -810-7-8RG 1.90 0.28 1 1/16
BALL & PLUG

Dimensions, mm
VALVES

3 1/4 -3M0-7-4RG 35.3 12.9 2.4 19


1/8 -6M0-7-2RG 32.0 4.5 14
1/4 -6M0-7-4RG 37.6 4.8 19
6 15.3
3/8 -6M0-7-6RG 37.6 4.8 24
DIAPHRAGM
BELLOWS,

1/2 -6M0-7-8RG 43.5 4.8 27


VALVES

1/4 -8M0-7-4RG 38.5 5.5 19


8 3/8 -8M0-7-6RG 36.2 16.2 6.5 24
1/2 -8M0-7-8RG 41.0 7.0 27
1/4 -10M0-7-4RG 39.4 5.5 19
CHECK & RELIEF

10 3/8 -10M0-7-6RG 38.8 17.2 6.5 24


VALVES

1/2 -10M0-7-8RG 42.1 7.0 27


1/4 -12M0-7-4RG 41.9 5.5 22
12 3/8 -12M0-7-6RG 44.4 22.8 6.5 24
1/2 -12M0-7-8RG 48.2 7.0 27
20 1/2 -20M0-7-8RG 54.3 26.0 7.0 30
METERING
NEEDLE &

VALVES

22 1/2 -22M0-7-8RG 54.3 26.0 7.0 30

Bulkhead NPT
INSTRUMENT
MANIFOLD

F flat
SYSTEMS

Dimensions
E
NPT Basic Panel Max
Tube Size Ordering Hole Panel
OD in. Number A D E F Size Thickness
Dimensions, in.
MODULAR
SYSTEMD

D 1/8 1/8 -200-71-2 1.76 0.50 0.09 9/16 21/64 0.50


A
1/8 -400-71-2 1.85 5/8
1/4 0.60 0.19 29/64 0.40
1/4 -400-71-4 2.04 3/4
3/8 1/4 -600-71-4 2.17 0.66 0.28 3/4 37/64 0.44
REGULATORS

3/8 -810-71-6 2.43 15/16


& FILTERS

1/2 0.90 0.41 49/64 0.50


1/2 -810-71-8 2.62 1 1/16
Dimensions, mm
6 1/4 -6M0-71-4 51.8 15.3 4.8 19 11.5 10.2
12 1/2 -12M0-71-8 66.5 22.8 9.5 27 19.5 12.7
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 29

Straight Fittings C-PH-0475-DIM

FITTINGS
SWAGELOK OVER 1" REDUCER CUTAWAY-MS-01-140

TUBE
Reducers
G flat
F flat
F flat F flat

PIPE, WELD,
VCR, VCO
FITTINGS
T Tx T Tx T Tx

D E D D E
A E A
A

STANDARD
TUBING
1 in. and Under Over 1 in. 25 mm and Under

Reducer (Fractional) Reducer (Metric)


Basic Basic
Tube OD Dimensions Tube OD Dimensions

FLEXIBLE
Ordering Ordering

TUBING

HOSE /
T Tx Number A D E F G T Tx Number A D E F
Dimensions, in. Dimensions, mm
1/8 -100-R-2 1.15 2 3 -2M0-R-3M 33.5 12.9 1.7 12
1/16 0.34 0.05 5/16 —
1/4 -100-R-4 1.24 4 -3M0-R-4M 35.0 12

BALL & PLUG


1/16 -200-R-1 1.14 0.03 7/16 3 6 -3M0-R-6M 36.1 12.9 2.4 12

VALVES
1/8 -200-R-2 1.32 0.08 7/16 10 -3M0-R-10M 38.4 14
3/16 -200-R-3 1.35 0.09 7/16 4 6 -4M0-R-6M 37.1 13.7 2.4 12
1/8 0.50 —
1/4 -200-R-4 1.42 0.09 7/16
3/8 -200-R-6 1.48 0.09 7/16 3 -6M0-R-3M 36.9 1.9 14
1/2 -200-R-8 1.74 0.09 9/16 8 -6M0-R-8M 39.9 4.8 14

DIAPHRAGM
BELLOWS,
6 10 -6M0-R-10M 40.7 15.3 4.8 14

VALVES
1/8 -300-R-2 1.37 0.08 12 -6M0-R-12M 46.3 4.8 14
3/16 0.54 7/16 —
1/4 -300-R-4 1.46 0.12 18 -6M0-R-18M 49.6 4.8 22
1/8 -400-R-2 1.45 0.08 1/2 6 -8M0-R-6M 40.3 4.1
3/16 -400-R-3 1.48 0.12 1/2 8 10 -8M0-R-10M 42.0 16.2 6.4 15

CHECK & RELIEF


1/4 -400-R-4 1.54 0.17 1/2 12 -8M0-R-12M 47.6 6.4

VALVES
5/16 -400-R-5 1.57 0.19 1/2
1/4 0.60 — 6 -10M0-R-6M 42.4 4.1 18
3/8 -400-R-6 1.60 0.19 1/2
1/2 -400-R-8 1.82 0.19 9/16 8 -10M0-R-8M 43.4 5.6 18
5/8 -400-R-10 1.89 0.19 11/16 10 12 -10M0-R-12M 49.8 17.2 7.9 18
3/4 -400-R-12 1.88 0.19 13/16 15 -10M0-R-15M 51.3 7.9 18
18 -10M0-R-18M 51.3 7.9 22
3/8 -500-R-6 1.65

METERING
NEEDLE &
VALVES
5/16 0.64 0.25 9/16 — 6 -12M0-R-6M 44.9 4.1 22
1/2 -500-R-8 1.87
8 -12M0-R-8M 45.9 5.6 22
1/4 -600-R-4 1.63 0.17 5/8 10 -12M0-R-10M 46.7 7.1 22
3/8 -600-R-6 1.70 0.27 5/8 16 -12M0-R-16M 53.8 9.5 22
3/8 1/2 -600-R-8 1.91 0.66 0.28 5/8 — 12 22.8
18 -12M0-R-18M 53.8 9.5 22
5/8 -600-R-10 1.98 0.28 11/16

INSTRUMENT
20 -12M0-R-20M 56.1 9.5 22

MANIFOLD
SYSTEMS
3/4 -600-R-12 1.98 0.28 13/16 22 -12M0-R-22M 56.1 9.5 24
1/4 -810-R-4 1.77 0.17 13/16 25 -12M0-R-25M 62.4 9.5 27
3/8 -810-R-6 1.84 0.27 13/16 14 12 -14M0-R-12M 53.0 24.4 8.8 24
1/2 -810-R-8 2.06 0.37 13/16
1/2 0.90 — 15 12 -15M0-R-12M 53.0 24.4 8.8 24
5/8 -810-R-10 2.12 0.41 13/16
3/4 -810-R-12 2.12 0.41 13/16 16 12 -16M0-R-12M 53.0 24.4 8.8 24

MODULAR
SYSTEMD
1 -810-R-16 2.37 0.41 1 1/16 12 -18M0-R-12M 54.6 8.8
3/4 -1010-R-12 2.15 15/16 16 -18M0-R-16M 56.1 12.0
5/8 7/8 -1010-R-14 2.21 0.96 0.50 15/16 — 18 20 -18M0-R-20M 57.6 24.4 15.1 27
1 -1010-R-16 2.40 1 1/16 22 -18M0-R-22M 57.6 15.1
25 -18M0-R-25M 62.4 15.1

REGULATORS
1/2 -1210-R-8 2.15 0.37
& FILTERS
3/4 0.96 1 1/16 —
1 -1210-R-16 2.46 0.62 16 -20M0-R-16M 57.9 12.0
1 1/4 -1610-R-20➀ 3.17 1 3/8 1 7/8 18 -20M0-R-18M 57.9 13.9
20 26.0 30
1 1 1/2 -1610-R-24➀ 3.51 1.23 0.88 1 5/8 2 1/4 22 -20M0-R-22M 59.4 15.9
2 -1610-R-32➀ 4.43 2 1/8 3 25 -20M0-R-25M 64.2 15.9
MEASUREMENT

1 1/2 -2000-R-24➀ 4.10 1 3/4 2 1/4 18 -22M0-R-18M 57.9 13.9


1 1/4 1.62 1.09
DEVICES

2 -2000-R-32➀ 4.93 2 1/8 3 22 20 -22M0-R-20M 59.4 26.0 15.5 30


25 -22M0-R-25M 64.2 18.3
1 1/2 2 -2400-R-32➀ 5.17 1.97 1.34 2 1/8 3
18 -25M0-R-18M 63.1 13.9
➀ Furnished with nut and preswaged ferrules. 25 31.3 35
20 -25M0-R-20M 64.6 15.5
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


30 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Reducers

F flat F flat
PIPE, WELD,
VCR, VCO
FITTINGS

T Tx T Tx

D E D E
A A
STANDARD
TUBING

Reducer (Metric to Fractional) Reducer (Fractional to Metric)


Basic Basic
Tube OD Dimensions Tube OD Dimensions
Ordering Ordering
T Tx, in. Number A D E F T Tx, mm Number A D E F
FLEXIBLE
TUBING
HOSE /

Dimensions, mm Dimensions, in.


2 1/8 -2M0-R-2 33.5 12.9 1.7 12 1/8 6 -200-R-6M 1.42 0.50 0.09 7/16
1/8 -3M0-R-2 33.5 2.0
3 12.9 12
1/4 -3M0-R-4 36.1 2.4
BALL & PLUG

4 1/4 -4M0-R-4 37.1 13.7 2.4 12


VALVES

1/8 -6M0-R-2 36.9 2.0


1/4 -6M0-R-4 39.2 4.4
6 5/16 -6M0-R-5 39.9 15.3 4.8 14
3/8 -6M0-R-6 40.7 4.8
1/2 -6M0-R-8 46.3 4.8
DIAPHRAGM
BELLOWS,

VALVES

1/4 -8M0-R-4 40.3 4.4


8 3/8 -8M0-R-6 42.0 16.2 6.4 15
1/2 -8M0-R-8 47.6 6.4
3/8 -10M0-R-6 44.2 6.8
10 17.2 18
CHECK & RELIEF

1/2 -10M0-R-8 49.8 7.9


VALVES

1/2 -12M0-R-8 52.3 9.3


12 22.8 22
3/4 -12M0-R-12 53.8 9.5
3/4 -18M0-R-12 56.1 14.7
18 24.4 27
1 -18M0-R-16 62.4 15.1
25 1 -25M0-R-16 69.5 31.3 20.2 35
METERING
NEEDLE &

VALVES

Long Reducer
F flat
Basic
Tube OD Dimensions
INSTRUMENT
MANIFOLD

Ordering
SYSTEMS

T E Tx T Tx Number A D E F
Dimensions, in.
D
3/8 1/2 -600-RF-8 2.57 0.66 0.25 5/8
A Use only long reducers in female Swagelok end connections.
MODULAR
SYSTEMD

Bulkhead Reducer
F flat F flat
Dimensions
REGULATORS

Basic Panel Max


& FILTERS

E Tube Ordering Hole Panel


OD Number A D E F Size Thickness
Dimensions, in.
D
A 1/8 -200-R1-2 1.95 0.50 0.08 1/2 21/64 0.50
MEASUREMENT

1/4 -400-R1-4 2.20 0.60 0.17 5/8 29/64 0.40


DEVICES

3/8 -600-R1-6 2.41 0.66 0.27 3/4 37/64 0.44


1/2 -810-R1-8 2.87 0.90 0.37 15/16 49/64 0.50
5/8 -1010-R1-10 2.96 0.96 0.47 1 1/16 57/64 0.50
MEDIUM- HIGH-

3/4 -1210-R1-12 3.21 0.96 0.58 1 3/16 1 1/64 0.66


PRESSURE

1 -1610-R1-16 3.95 1.23 0.80 1 5/8 1 21/64 0.75


REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 31

Straight Fittings

FITTINGS
TUBE
Port Connectors Port Connector
Basic Basic
Dimensions Dimensions
Tube Ordering Tube Ordering

PIPE, WELD,
OD Number E H OD Number E H

VCR, VCO
FITTINGS
E
Dimensions, in. Dimensions, mm
H
1/16 -101-PC 0.03 0.54 3 -3M1-PC 1.9 22.2
1 in./25 mm 1/8 -201-PC 0.08 0.88 6 -6M1-PC 4.1 25.0
and under
1/4 -401-PC 0.17 0.98 8 -8M1-PC 5.6 26.0

STANDARD
TUBING
5/16 -501-PC 0.22 1.02 10 -10M1-PC 7.1 27.1
3/8 -601-PC 0.27 1.05 12 -12M1-PC 8.8 36.2
1/2 -811-PC 0.37 1.43 15 -15M1-PC 11.2 37.8
E
5/8 -1011-PC 0.47 1.49 16 -16M1-PC 12.0 37.8

FLEXIBLE
TUBING

HOSE /
3/4 -1211-PC 0.58 1.49 18 -18M1-PC 13.9 37.8
1 -1611-PC 0.80 1.94 20 -20M1-PC 15.5 39.4
H 1 1/4 -2000-PC➀ 1.02 2.72 25 -25M1-PC 19.9 49.3
Over 1 in./25mm 1 1/2 -2400-PC➀ 1.25 3.31 28 B-28M1-PC 22.6 49.0

BALL & PLUG


2 -3200-PC➀ 1.72 4.56 28 -28M0-PC➀ 22.5 63.5

VALVES
➀ Furnished with nuts and preswaged ferrules. 30 -30M0-PC➀ 24.3 67.6
32 -32M0-PC➀ 26.5 69.7
38 -38M0-PC➀ 31.6 81.9

DIAPHRAGM
➀ Furnished with nuts and preswaged ferrules.

BELLOWS,
VALVES
Reducing Port Connector
Basic Basic
Tube OD Ordering Dimensions Tube OD Dimensions

CHECK & RELIEF


Ordering
T Tx Number E H T Tx Number E H

VALVES
T E Tx Dimensions, in. Dimensions, mm
H 1/8 1/16 -201-PC-1 0.03 0.72 6 3 -6M1-PC-3M 1.9 22.9
1/16 -401-PC-1 0.03 0.75 8 6 -8M1-PC-6M 4.1 25.4
1/4
1/8 -401-PC-2 0.08 0.90 6 -10M1-PC-6M 4.1 25.8

METERING
NEEDLE &
10

VALVES
1/8 -601-PC-2 0.08 0.92 8 -10M1-PC-8M 5.6 26.3
3/8
1/4 -601-PC-4 0.17 1.00 6 -12M1-PC-6M 4.1 29.6
1/4 -811-PC-4 0.17 1.17 12 8 -12M1-PC-8M 5.6 30.1
1/2
3/8 -811-PC-6 0.27 1.21 10 -12M1-PC-10M 7.1 30.6
3/4 1/2 -1211-PC-8 0.37 1.49

INSTRUMENT
16 12 -16M1-PC-12M 8.8 37.5

MANIFOLD
SYSTEMS
1/2 -1611-PC-8 0.37 1.69 28 25 -28M1-PC-25M 19.8 56.5
1
3/4 -1611-PC-12 0.58 1.72 32 25 -32M1-PC-25M 19.8 60.3
38 25 -38M1-PC-25M 19.8 65.8

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


32 Tube Fittings

Straight Fittings
FITTINGS
TUBE

Caps and Plugs


PIPE, WELD,
VCR, VCO
FITTINGS

D
A

Cap Plug
STANDARD
TUBING

Basic Basic Basic Basic


Tube Ordering Tube Ordering Tube Ordering Tube Ordering
OD Number A D OD Number A D OD Number OD Number
Dimensions, in. Dimensions, mm Dimensions, in. Dimensions, mm
FLEXIBLE
TUBING
HOSE /

1/16 -100-C 0.59 0.34 2 -2M0-C 20.1 12.9 1/16 -100-P 2 -2M0-P
1/8 -200-C 0.79 0.50 3 -3M0-C 20.1 12.9 1/8 -200-P 3 -3M0-P
3/16 -300-C 0.84 0.54 4 -4M0-C 21.3 13.7 3/16 -300-P 4 -4M0-P
1/4 -400-C 0.92 0.60 6 -6M0-C 23.1 15.3 1/4 -400-P 6 -6M0-P
BALL & PLUG

5/16 -500-C 0.96 0.64 8 -8M0-C 24.5 16.2 5/16 -500-P 8 -8M0-P
VALVES

3/8 -600-C 1.01 0.66 10 -10M0-C 26.6 17.2 3/8 -600-P 10 -10M0-P
1/2 -810-C 1.21 0.90 12 -12M0-C 30.6 22.8 1/2 -810-P 12 -12M0-P
5/8 -1010-C 1.24 0.96 14 -14M0-C 31.4 24.4 5/8 -1010-P 14 -14M0-P
3/4 -1210-C 1.27 0.96 15 -15M0-C 31.4 24.4 3/4 -1210-P 15 -15M0-P
DIAPHRAGM
BELLOWS,

VALVES

7/8 -1410-C 1.37 1.02 16 -16M0-C 31.4 24.4 7/8 -1410-P 16 -16M0-P
1 -1610-C 1.61 1.23 18 -18M0-C 32.2 24.4 1 -1610-P 18 -18M0-P
1 1/8 B-1810-C 1.61 1.23 20 -20M0-C 34.8 26.0 1 1/4 -2000-P 20 -20M0-P
1 1/4 -2000-C 2.10 1.62 22 -22M0-C 34.8 26.0 1 1/2 -2400-P 22 -22M0-P
CHECK & RELIEF
VALVES

1 1/2 -2400-C 2.54 1.97 25 -25M0-C 41.0 31.3 2 -3200-P 25 -25M0-P


2 -3200-C 3.41 2.66 -28M0-C 48.5 36.6 28 -28M0-P
28
B-28M0-C 41.2 31.6 30 -30M0-P
30 -30M0-C 53.4 39.6 32 -32M0-P
METERING

32 -32M0-C 55.8 42.0 38 -38M0-P


NEEDLE &

VALVES

38 -38M0-C 65.4 49.4

Vent Protectors Mud Dauber


INSTRUMENT
MANIFOLD
SYSTEMS

Swagelok vent protectors, more commonly


F flat
40 mesh known as mud dauber fittings, protect open
wire ends of instruments, tubing, outlet vents, and
screen E bleed-off lines.
MODULAR
SYSTEMD

The mesh wire screen prevents foreign objects,


A such as mud dauber insects, from entering and
40 mesh 300 series clogging various systems and causing damage.
stainless steel Vent protectors are available in stainless steel
wire screen assembly
and brass. To order brass, replace SS in the
REGULATORS
& FILTERS

ordering number with B.


Example: B-MD-2

NPT Ordering
MEASUREMENT

Size Number A E F
DEVICES

Dimensions, in.
1/8 SS-MD-2 0.56 0.19 1/2
1/4 SS-MD-4 0.78 0.28 9/16
MEDIUM- HIGH-

3/8 SS-MD-6 0.81 0.41 11/16


PRESSURE

1/2 SS-MD-8 1.03 0.50 7/8


3/4 SS-MD-12 1.06 0.72 1 1/16
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 33

90° Elbows

FITTINGS
TUBE
Unions
E
F flat

PIPE, WELD,
VCR, VCO
FITTINGS
Tube ports are identical.
D
A

STANDARD
TUBING
A

Basic Basic
Dimensions Dimensions
Tube Ordering Tube Ordering

FLEXIBLE
TUBING

HOSE /
OD Number A D E F OD Number A D E F, in.
Dimensions, in. Dimensions, mm
1/16 -100-9 0.70 0.34 0.05 3/8 3 -3M0-9 22.3 12.9 2.4 3/8
1/8 -200-9 0.88 0.50 0.09 3/8 4 -4M0-9 25.4 13.7 2.4 1/2

BALL & PLUG


VALVES
3/16 -300-9 1.00 0.54 0.12 1/2 6 -6M0-9 27.0 15.3 4.8 1/2
1/4 -400-9 1.06 0.60 0.19 1/2 8 -8M0-9 28.8 16.2 6.4 9/16
5/16 -500-9 1.13 0.64 0.25 9/16 10 -10M0-9 31.5 17.2 7.9 11/16
3/8 -600-9 1.20 0.66 0.28 5/8 12 -12M0-9 36.0 22.8 9.5 13/16

DIAPHRAGM
BELLOWS,
1/2 -810-9 1.42 0.90 0.41 13/16 14 -14M0-9 38.0 24.4 11.1 15/16

VALVES
5/8 -1010-9 1.50 0.96 0.50 15/16 15 -15M0-9 38.0 24.4 11.9 15/16
3/4 -1210-9 1.57 0.96 0.62 1 1/16 16 -16M0-9 38.0 24.4 12.7 15/16
7/8 -1410-9 1.76 1.02 0.72 1 3/8 18 -18M0-9 39.8 24.4 15.1 1 1/16

CHECK & RELIEF


1 -1610-9 1.93 1.23 0.88 1 3/8 20 -20M0-9 44.6 26.0 15.9 1 3/8

VALVES
1 1/8 B-1810-9 2.17 1.23 0.97 1 11/16 22 -22M0-9 44.6 26.0 18.3 1 3/8
1 1/4 -2000-9 2.67 1.62 1.09 1 11/16 25 -25M0-9 49.1 31.3 21.8 1 3/8
1 1/2 -2400-9 3.10 1.97 1.34 2 -28M0-9 64.0 36.6 21.8 41 mm
28
2 -3200-9 4.22 2.66 1.81 2 3/4 B-28M0-9 55.4 31.6 24.6 1 11/16

METERING
NEEDLE &
VALVES
30 -30M0-9 69.9 39.6 26.2 46 mm
32 -32M0-9 72.3 42.0 28.6 46 mm
38 -38M0-9 84.0 49.4 33.7 55 mm
50 -50M0-9 106 65.0 45.2 2 3/4

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


34 Tube Fittings

90° Elbows
FITTINGS
TUBE

Male
E
F flat
PIPE, WELD,
VCR, VCO
FITTINGS

See page 9 for thread specifications.

D
STANDARD
TUBING

NPT
Basic NPT Basic
FLEXIBLE
TUBING

Dimensions Dimensions
HOSE /

Tube NPT Ordering Tube Size Ordering


OD Size Number A D E➀ F OD in. Number A D E➀ F, in.
Dimensions, in. Dimensions, mm
1/16 -100-2-1 1/8 -3M0-2-2 23.6 7/16
1/16 0.75 0.34 0.05 7/16 3 12.9 2.4
1/8 -100-2-2 1/4 -3M0-2-4 24.6 1/2
BALL & PLUG
VALVES

1/16 -200-2-1 0.93 7/16 1/8 -4M0-2-2


4 25.4 13.7 2.4 1/2
1/8 1/8 -200-2-2 0.93 0.50 0.09 7/16 1/4 -4M0-2-4
1/4 -200-2-4 0.97 1/2 1/8 -6M0-2-2 27.0 1/2
1/8 -300-2-2 1/4 -6M0-2-4 27.0 1/2
3/16 1.00 0.54 0.12 1/2 6 15.3 4.8
1/4 -300-2-4 3/8 -6M0-2-6 29.8 11/16
DIAPHRAGM
BELLOWS,

VALVES

1/16 -400-2-1 1.06 0.12 1/2 1/2 -6M0-2-8 31.8 13/16


1/8 -400-2-2 1.06 0.19 1/2 1/8 -8M0-2-2 28.8 4.8 9/16
1/4 1/4 -400-2-4 1.06 0.60 0.19 1/2 1/4 -8M0-2-4 28.8 6.4 9/16
3/8 -400-2-6 1.17 0.19 11/16 8 16.2
3/8 -8M0-2-6 30.6 6.4 11/16
1/2 -400-2-8 1.25 0.19 13/16 1/2 -8M0-2-8 32.6 6.4 13/16
CHECK & RELIEF

1/8 -500-2-2 1.13 0.19 9/16


VALVES

1/8 -10M0-2-2 31.5 4.8 11/16


5/16 1/4 -500-2-4 1.13 0.64 0.25 9/16 1/4 -10M0-2-4 31.5 7.1 11/16
3/8 -500-2-6 1.20 0.25 11/16 10 17.2
3/8 -10M0-2-6 31.5 7.9 11/16
1/8 -600-2-2 1.20 0.19 5/8 1/2 -10M0-2-8 33.5 7.9 13/16
1/4 -600-2-4 1.20 0.28 5/8 1/4 -12M0-2-4 36.0 7.1 13/16
3/8 3/8 -600-2-6 1.23 0.66 0.28 11/16
METERING
NEEDLE &

3/8 -12M0-2-6 36.0 9.5 13/16


VALVES

1/2 -600-2-8 1.31 0.28 13/16 12 22.8


1/2 -12M0-2-8 36.0 9.5 13/16
3/4 -600-2-12 1.46 0.28 1 1/16 3/4 -12M0-2-12 39.8 9.5 1 1/16
1/4 -810-2-4 1.42 0.28 13/16 14 1/2 -14M0-2-8 38.0 24.4 11.1 15/16
3/8 -810-2-6 1.42 0.38 13/16
1/2 0.90 15 1/2 -15M0-2-8 38.0 24.4 11.9 15/16
1/2 -810-2-8 1.42 0.41 13/16
INSTRUMENT
MANIFOLD
SYSTEMS

3/4 -810-2-12 1.57 0.41 1 1/16 3/8 -16M0-2-6 38.0 9.5 15/16
16 1/2 -16M0-2-8 38.0 24.4 11.9 15/16
3/8 -1010-2-6 1.50 0.38 15/16 3/4 -16M0-2-12 39.8 12.7 1 1/16
5/8 1/2 -1010-2-8 1.50 0.96 0.47 15/16
3/4 -1010-2-12 1.57 0.50 1 1/16 1/2 -18M0-2-8 11.9
18 39.8 24.4 1 1/16
3/4 -18M0-2-12 15.1
1/2 -1210-2-8 0.47
3/4 1.57 0.96 1 1/16
MODULAR
SYSTEMD

3/4 -1210-2-12 0.62 1/2 -20M0-2-8 11.9


20 44.6 26.0 1 3/8
3/4 -20M0-2-12 15.9
7/8 3/4 -1410-2-12 1.76 1.02 0.62 1 3/8
3/4 -22M0-2-12 15.9
3/4 -1610-2-12 0.62 22 44.6 26.0 1 3/8
1 1.93 1.23 1 3/8 1 -22M0-2-16 18.3
1 -1610-2-16 0.88
3/4 -25M0-2-12 15.9
25 49.1 31.3 1 3/8
REGULATORS

1 1/4 1 1/4 -2000-2-20 2.67 1.62 1.09 1 11/16 1 -25M0-2-16 21.8


& FILTERS

1 1/2 1 1/2 -2400-2-24 3.10 1.97 1.34 2 30 1 1/4 -30M0-2-20 69.9 39.6 26.2 46 mm
2 2 -3200-2-32 4.22 2.66 1.81 2 3/4 32 1 1/4 -32M0-2-20 72.3 42.0 27.8 46 mm
➀ The E dimension is the minimum nominal opening. These fittings may have 38 1 1/2 -38M0-2-24 84.0 49.4 33.7 55 mm
a larger opening at the pipe/straight thread end.
MEASUREMENT

➀ The E dimension is the minimum nominal opening. These fittings may have
DEVICES

a larger opening at the pipe/straight thread end.


MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 35

90° Elbows

FITTINGS
TUBE
Male
E
F flat

PIPE, WELD,
VCR, VCO
FITTINGS
See page 9 for thread specifications.

STANDARD
TUBING
A

ISO/BSP Tapered Thread (RT)


ISO Basic ISO

FLEXIBLE
TUBING
Dimensions

HOSE /
Tube Thread Ordering Thread Basic
OD Size Number A D E➀ F Dimensions
Tube Size Ordering
Dimensions, in. OD in. Number A D E➀ F
1/8 -200-2-2RT 0.83 7/16 Dimensions, mm
1/8 0.50 0.09
1/4 -200-2-4RT 0.97 1/2

BALL & PLUG


1/8 -3M0-2-2RT 23.6 7/16
3 12.9 2.4

VALVES
1/8 -400-2-2RT 1.06 1/2 1/4 -3M0-2-4RT 24.6 1/2
1/4 -400-2-4RT 1.06 1/2 1/8 -4M0-2-2RT
1/4 0.60 0.19 4 25.4 13.7 2.4 1/2
3/8 -400-2-6RT 1.17 11/16 1/4 -4M0-2-4RT
1/2 -400-2-8RT 1.25 13/16 1/8 -6M0-2-2RT 27.0 1/2
5/16 1/4 -500-2-4RT 1.13 0.64 0.25 9/16 1/4 -6M0-2-4RT 27.0 1/2

DIAPHRAGM
BELLOWS,
6 15.3 4.8

VALVES
1/8 -600-2-2RT 1.20 5/8 3/8 -6M0-2-6RT 29.8 11/16
3/8 1/4 -600-2-4RT 1.20 0.66 0.28 5/8 1/2 -6M0-2-8RT 31.8 13/16
3/8 -600-2-6RT 1.23 11/16 1/8 -8M0-2-2RT 28.8 4.8 9/16
1/4 -810-2-4RT 0.28 1/4 -8M0-2-4RT 28.8 6.4 9/16
8 16.2
3/8 -8M0-2-6RT 30.6 6.4 11/16

CHECK & RELIEF


1/2 3/8 -810-2-6RT 1.42 0.90 0.38 13/16
1/2 -8M0-2-8RT 32.6 6.4 13/16

VALVES
1/2 -810-2-8RT 0.41
3/4 1/2 -1210-2-8RT 1.57 0.96 0.47 1 3/8 1/4 -10M0-2-4RT 31.5 7.1 11/16
10 3/8 -10M0-2-6RT 31.5 17.2 7.9 11/16
1 1 -1610-2-16RT 1.93 1.23 0.88 1 3/8
1/2 -10M0-2-8RT 33.5 7.9 13/16
➀ The E dimension is the minimum nominal opening. These fittings may have
a larger opening at the pipe/straight thread end.
1/8 -12M0-2-2RT 36.0 4.8 13/16

METERING
NEEDLE &
1/4 -12M0-2-4RT 36.0 7.1 13/16

VALVES
12 3/8 -12M0-2-6RT 36.0 22.8 9.5 13/16
1/2 -12M0-2-8RT 36.0 9.5 13/16
3/4 -12M0-2-12RT 39.8 9.5 1 1/16
14 1/2 -14M0-2-8RT 38.1 24.4 11.1 15/16

INSTRUMENT
MANIFOLD
SYSTEMS
15 1/2 -15M0-2-8RT 38.1 24.4 11.9 15/16
3/8 -16M0-2-6RT 9.5
16 38.0 24.4 15/16
1/2 -16M0-2-8RT 11.9
1/2 -18M0-2-8RT 11.9
18 39.8 24.4 1 1/16
3/4 -18M0-2-12RT 15.1

MODULAR
SYSTEMD
1/2 -20M0-2-8RT 11.9
20 44.6 26.0 1 3/8
3/4 -20M0-2-12RT 15.9
3/4 -22M0-2-12RT 15.9
22 44.6 26.0 1 3/8
1 -22M0-2-16RT 18.3
3/4 -25M0-2-12RT 15.9

REGULATORS
25 49.1 31.3 1 3/8
& FILTERS
1 -25M0-2-16RT 21.8
1 -28M0-2-16RT 64.0 36.6 21.8 41 mm
28
1 B-28M0-2-16RT 55.4 31.6 22.2 1 11/16
➀ The E dimension is the minimum nominal opening. These fittings may have
MEASUREMENT

a larger opening at the pipe/straight thread end.


DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


36 Tube Fittings

90° Elbows
FITTINGS
TUBE

Reducing Elbows
E
F flat
Basic
Tube OD Dimensions
Ordering
PIPE, WELD,
VCR, VCO
FITTINGS

T
T Tx Number A D E F, in.
Dimensions, in.
D 1/4 -400-2R-4 1.06 0.60 0.17 1/2
1/4
3/8 -600-2R-4 1.20 0.66 0.17 5/8
STANDARD

3/8 -600-2R-6 1.20 0.66 0.27 5/8


TUBING

3/8
1/2 -810-2R-6 1.42 0.90 0.27 13/16
A
Tx 1/2 1/2 -810-2R-8 1.42 0.90 0.37 13/16
Dimensions, mm
6 6 -6M0-2R-6M 27.0 15.3 4.6 1/2
FLEXIBLE
TUBING
HOSE /

12 12 -12M0-2R-12M 38.1 22.8 8.8 15/16


BALL & PLUG
VALVES
DIAPHRAGM
BELLOWS,

VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 37

90° Elbows

FITTINGS
TUBE
Male Positionable, ISO/BSP Parallel Thread (PR)

A ISO
F flat Thread Basic

PIPE, WELD,
Dimensions

VCR, VCO
FITTINGS
Tube Size Ordering
OD in. Number A D E➀ F, in. Fx, in. U
Dimensions, in.
D E 1/8 -400-2-2PR 1.06 0.16 1/2 9/16 0.60
1/4 0.60
1/4 -400-2-4PR 1.14 0.19 5/8 3/4 0.80
Fx flat

STANDARD
TUBING
1/4 -600-2-4PR 1.20 0.23 5/8 3/4 0.80
3/8 0.66
O-ring 3/8 -600-2-6PR 1.31 0.28 13/16 7/8 0.96
1/4 -810-2-4PR 1.42 0.23 13/16 3/4 0.80
U 1/2 3/8 -810-2-6PR 1.42 0.90 0.31 13/16 7/8 0.96
retainer OD
1/2 -810-2-8PR 1.50 0.41 15/16 1 1/16 1.16

FLEXIBLE
5/8 1/2 -1010-2-8PR 1.50 0.96 0.47 15/16 1 1/16 1.16

TUBING

HOSE /
1/2 -1210-2-8PR 0.47 1 1/16 1.16
3/4 1.57 0.96 1 1/16
3/4 -1210-2-12PR 0.62 1 3/8 1.43
3/4 -1610-2-12PR 0.62 1 3/8 1.43
1 1.93 1.23 1 3/8
1 -1610-2-16PR 0.78 1 5/8 1.82

BALL & PLUG


VALVES
Dimensions, mm
1/8 -6M0-2-2PR 27.0 4.0 1/2 9/16 15.2
6 15.3
1/4 -6M0-2-4PR 29.0 4.8 5/8 3/4 20.3
1/8 -8M0-2-2PR 28.8 4.0 9/16 9/16 15.2
8 16.2
1/4 -8M0-2-4PR 29.9 5.9 5/8 3/4 20.3

DIAPHRAGM
BELLOWS,
VALVES
1/4 -10M0-2-4PR 5.9 3/4 20.3
10 33.5 17.2 13/16
3/8 -10M0-2-6PR 7.9 7/8 24.4
1/4 -12M0-2-4PR 36.0 5.9 13/16 3/4 20.3
3/8 -12M0-2-6PR 36.0 7.9 13/16 7/8 24.4
12 22.8
1/2 -12M0-2-8PR 38.0 9.5 15/16 1 1/16 29.5

CHECK & RELIEF


3/4 -12M0-2-12PR 39.8 9.5 1 1/16 1 3/8 36.3

VALVES
➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
pipe/straight thread end.

Positionable, SAE/MS Straight Thread (ST)

METERING
NEEDLE &
VALVES
A
E SAE/MS Basic
F flat Dimensions
Tube Thread Ordering
OD Size Number A D E➀ F, in. Fx, in. U
Dimensions, in.

INSTRUMENT
MANIFOLD
SYSTEMS
7/16-20 -400-2-4ST 1.12 1/2 9/16 0.65
1/4 0.60 0.19
D 9/16-18 -400-2-6ST 1.20 5/8 11/16 0.79
Fx flat 5/16 1/2-20 -500-2-5ST 1.19 0.64 0.23 9/16 5/8 0.72
7/16-20 -600-2-4ST 1.26 0.20 5/8 9/16 0.65
O-ring
3/8 9/16-18 -600-2-6ST 1.26 0.66 0.28 5/8 11/16 0.79
3/4-16 -600-2-8ST 1.37 0.28 13/16 7/8 1.01

MODULAR
SYSTEMD
U
washer OD 9/16-18 -810-2-6ST 0.28 11/16 0.79
1/2 1.48 0.90 13/16
3/4-16 -810-2-8ST 0.41 7/8 1.01
SAE/MS positionable fittings are available in
5/8 7/8-14 -1010-2-10ST 1.56 0.96 0.50 15/16 1 1.16
carbon steel and stainless steel only.
Adapts to SAE J1926/1 and ISO 11926‑1 3/4 1 1/16-12 -1210-2-12ST 1.63 0.96 0.62 1 1/16 1 1/4 1.44

REGULATORS
& FILTERS
straight thread boss. 7/8 1 3/16-12 -1410-2-14ST 1.70 1.02 0.72 1 3/16 1 3/8 1.59
1 1 5/16-12 -1610-2-16ST 1.99 1.23 0.88 1 3/8 1 1/2 1.73
1 1/4 1 5/8-12 -2000-2-20ST 2.67 1.62 1.09 1 11/16 1 7/8 2.16
1 1/2 1 7/8-12 -2400-2-24ST 3.07 1.97 1.34 2 2 1/8 2.45
MEASUREMENT

2 2 1/2-12 -3200-2-32ST 4.22 2.66 1.81 2 3/4 2 3/4 3.16


DEVICES

For ST and ST positionable fittings ➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
used in ECE-R110 applications, add pipe/straight thread end.

the DE O-ring suffix to the ordering


number. Example: SS-600-2-6STDE
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


38 Tube Fittings

90° Elbows
FITTINGS
TUBE

Weld Tube Socket Weld

A Socket Basic
E Dimensions
F flat Tube Weld Ordering
PIPE, WELD,
VCR, VCO

OD Size Number A B D E F K
FITTINGS

Dimensions, in.
1/4 1/4 -400-9-4W 1.06 0.28 0.60 0.19 1/2 0.50
D 3/8 3/8 -600-9-6W 1.20 0.31 0.66 0.28 5/8 0.63
B
1/2 1/2 -810-9-8W 1.42 0.38 0.90 0.41 13/16 0.81
STANDARD
TUBING

K 3/4 3/4 -1210-9-12W 1.57 0.44 0.96 0.62 1 1/16 1.06


1 1 -1610-9-16W 1.93 0.62 1.23 0.88 1 3/8 1.38

Male Pipe Weld


FLEXIBLE
TUBING
HOSE /

A Pipe Basic
E Dimensions
F flat Tube Weld Ordering
OD Size Number A D E➀ F J
Dimensions, in.
BALL & PLUG

1/8 -400-2-2W 0.405


VALVES

1/4 1.06 0.60 0.19 1/2


D 1/4 -400-2-4W 0.540
3/8 1/4 -600-2-4W 1.20 0.66 0.28 5/8 0.540
37.5°
1/2 1/2 -810-2-8W 1.42 0.90 0.41 13/16 0.840
J 3/4 3/4 -1210-2-12W 1.57 0.96 0.62 1 1/16 1.050
DIAPHRAGM
BELLOWS,

VALVES

➀ The E dimension is the minimum nominal opening. These fittings may have a larger
opening at the weld end. Wall thickness at the weld end is based on schedule 80 pipe.

Female
E
F flat
CHECK & RELIEF
VALVES

D
METERING
NEEDLE &

VALVES

A
NPT
INSTRUMENT

Basic NPT Basic


MANIFOLD
SYSTEMS

Dimensions Dimensions
Tube NPT Ordering Tube Size Ordering
OD Size Number A D E F OD in. Number A D E F, in.
Dimensions, in. Dimensions, mm
1/8 -200-8-2 0.97 1/2 1/8 -6M0-8-2 27.0 1/2
1/8 0.50 0.09
1/4 -200-8-4 1.08 11/16 6 1/4 -6M0-8-4 29.8 15.3 4.8 11/16
MODULAR
SYSTEMD

3/16 1/8 -300-8-2 1.00 0.54 0.12 1/2 1/2 -6M0-8-8 34.6 1
1/8 -400-8-2 1.06 1/2 8 1/4 -8M0-8-4 30.6 16.2 6.4 11/16
1/4 -400-8-4 1.17 11/16 1/8 -10M0-8-2 31.5 11/16
1/4 0.60 0.19 10 17.2 7.9
3/8 -400-8-6 1.25 13/16 1/4 -10M0-8-4 33.5 13/16
1/2 -400-8-8 1.36 1
REGULATORS

1/4 -12M0-8-4 36.0 13/16


& FILTERS

12 22.8 9.5
1/8 -500-8-2 1.13 9/16 1/2 -12M0-8-8 38.8 1
5/16 0.64 0.25
1/4 -500-8-4 1.20 11/16 16 1/2 -16M0-8-8 39.5 24.4 12.7 1 1/16
1/8 -600-8-2 1.20 5/8
1/4 -600-8-4 1.23 11/16
3/8 0.66 0.28
3/8 -600-8-6 1.31 13/16
MEASUREMENT
DEVICES

1/2 -600-8-8 1.42 1


1/4 -810-8-4 1.42 13/16
1/2 3/8 -810-8-6 1.42 0.90 0.41 13/16
1/2 -810-8-8 1.53 1
3/8 -1010-8-6 1.50 15/16
MEDIUM- HIGH-

5/8 0.96 0.50


PRESSURE

1/2 -1010-8-8 1.57 1 1/16


1/2 -1210-8-8 1.57 1 1/16
3/4 0.96 0.62
3/4 -1210-8-12 1.76 1 3/8
7/8 3/4 -1410-8-12 1.76 1.02 0.72 1 3/8
3/4 -1610-8-12 1.93 1 3/8
REFERENCES

1 1.23 0.88
1 -1610-8-16 2.11 1 11/16 Refer to Installation Instructions, beginning on page 69.
Gaugeable Tube Fittings and Adapter Fittings 39

45° Elbows

FITTINGS
TUBE
Male NPT
A Basic
F flat Dimensions
Tube NPT Ordering

PIPE, WELD,
OD Size Number A D E➀ F

VCR, VCO
FITTINGS
Dimensions, in.
1/8 -400-5-2
D 1/4 0.97 0.60 0.19 1/2
1/4 -400-5-4
E 1/8 -600-5-2 1.10 0.19 5/8

STANDARD
3/8 1/4 -600-5-4 1.10 0.66 0.28 5/8

TUBING
3/8 -600-5-6 1.15 0.28 13/16
3/8 -810-5-6 0.38
1/2 1.26 0.90 13/16
1/2 -810-5-8 0.41
3/4 3/4 -1210-5-12 1.33 0.96 0.62 1 1/16
1 1 -1610-5-16 1.59 1.23 0.88 1 3/8

FLEXIBLE
TUBING

HOSE /
➀ The E dimension is the minimum nominal opening. These fittings may
have a larger opening at the pipe/straight thread end.

BALL & PLUG


VALVES
Positionable, SAE/MS Straight Thread (ST)
A SAE/MS Basic
F flat Dimensions
Tube Thread Ordering

DIAPHRAGM
OD Size Number A D E➀ F U

BELLOWS,
VALVES
Dimensions, in.
1/4 7/16-20 -400-5-4ST 1.01 0.60 0.19 1/2 0.65
D 3/8 9/16-18 -600-5-6ST 1.10 0.66 0.28 5/8 0.79

CHECK & RELIEF


O-ring 1/2 3/4-16 -810-5-8ST 1.26 0.90 0.41 13/16 1.01
E

D
rO

VALVES
as U

3/4 1 1/16-12 -1210-5-12ST 1.33 0.96 0.62 1 1/16 1.44


he

1 1 5/16-12 -1610-5-16ST 1.59 1.23 0.88 1 3/8 1.73


w

➀ The E dimension is the minimum nominal opening. These fittings may have a larger
opening at the pipe/straight thread end.

METERING
NEEDLE &
VALVES
SAE/MS positionable fittings are available in
carbon steel and stainless steel only.
Adapts to SAE J1926/1 and ISO 11926‑1
straight thread boss.

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


40 Tube Fittings

Tees
FITTINGS
TUBE

Unions
E
PIPE, WELD,
VCR, VCO
FITTINGS

D F flat
Ax
STANDARD
TUBING

Ax
A

Union
FLEXIBLE
TUBING
HOSE /

Basic Basic
Dimensions Dimensions
Tube Ordering Tube Ordering
OD Number A Ax D E F OD Number A Ax D E F, in.
Dimensions, in. Dimensions, mm
BALL & PLUG

1/16 -100-3 1.40 0.70 0.34 0.05 3/8 2 -2M0-3 44.7 22.3 12.9 1.7 3/8
VALVES

1/8 -200-3 1.76 0.88 0.50 0.09 3/8 3 -3M0-3 44.7 22.3 12.9 2.4 3/8
3/16 -300-3 1.92 0.96 0.54 0.12 7/16 4 -4M0-3 50.8 25.4 13.7 2.4 1/2
1/4 -400-3 2.12 1.06 0.60 0.19 1/2 6 -6M0-3 53.9 27.0 15.3 4.8 1/2
5/16 -500-3 2.34 1.17 0.64 0.25 5/8 8 -8M0-3 59.7 29.9 16.2 6.4 5/8
DIAPHRAGM
BELLOWS,

VALVES

3/8 -600-3 2.40 1.20 0.66 0.28 5/8 10 -10M0-3 63.0 31.5 17.2 7.9 11/16
1/2 -810-3 2.84 1.42 0.90 0.41 13/16 12 -12M0-3 72.0 36.0 22.8 9.5 13/16
5/8 -1010-3 3.06 1.53 0.96 0.50 1 14 -14M0-3 77.6 38.8 24.4 11.1 1
3/4 -1210-3 3.14 1.57 0.96 0.62 1 1/16 15 -15M0-3 77.6 38.8 24.4 11.9 1
CHECK & RELIEF
VALVES

7/8 -1410-3 3.52 1.76 1.02 0.72 1 3/8 16 -16M0-3 77.6 38.8 24.4 12.7 1
1 -1610-3 3.86 1.93 1.23 0.88 1 3/8 18 -18M0-3 79.6 39.8 24.4 15.1 1 1/16
1 1/8 B-1810-3 4.34 2.17 1.23 0.97 1 11/16 20 -20M0-3 89.3 44.6 26.0 15.9 1 3/8
1 1/4 -2000-3 5.34 2.67 1.62 1.09 1 11/16 22 -22M0-3 89.3 44.6 26.0 18.3 1 3/8
25 -25M0-3 98.3 49.1 31.3 21.8 1 3/8
METERING

1 1/2 -2400-3 6.20 3.10 1.97 1.34 2


NEEDLE &

VALVES

2 -3200-3 8.44 4.22 2.66 1.81 2 3/4 -28M0-3 128 64.0 36.6 21.8 41 mm
28
B-28M0-3 103 51.4 31.6 24.6 1 11/16
30 -30M0-3 140 69.9 39.6 26.2 46 mm
32 -32M0-3 145 72.3 42.0 28.6 46 mm
INSTRUMENT
MANIFOLD
SYSTEMS

38 -38M0-3 168 84.0 49.4 33.7 55 mm


50 -50M0-3 211 106 65.0 45.2 2 3/4
MODULAR
SYSTEMD

Reducing Union (Fractional)


Basic
Tube OD Dimensions
Ordering
T T Tx Number A Ax D Dx E F
REGULATORS
& FILTERS

Dimensions, in.
Ax D E F flat 3/8 1/4 -600-3-6-4 2.40 1.14 0.66 0.60 0.19 5/8
Dx
1/4 -810-3-8-4 1.25 0.60 0.19
1/2 2.84 0.90 13/16
3/8 -810-3-8-6 1.31 0.66 0.28
Tx
MEASUREMENT

A 5/8 3/8 -1010-3-10-6 3.06 1.42 0.96 0.66 0.28 1


DEVICES

3/8 -1210-3-12-6 1.46 0.66 0.28


3/4 3.14 0.96 1 1/16
1/2 -1210-3-12-8 1.57 0.90 0.41
3/8 -1610-3-16-6 1.65 0.66 0.28
1 1/2 -1610-3-16-8 3.86 1.76 1.23 0.90 0.41 1 3/8
MEDIUM- HIGH-

3/4 -1610-3-16-12 1.76 0.96 0.62


PRESSURE

1 1/4 1 -2000-3-20-16 5.34 2.17 1.62 1.23 0.88 1 11/16


1 1/2 1 -2400-3-24-16 6.20 2.36 1.97 1.23 0.88 2
2 1 -3200-3-32-16 8.44 2.79 2.66 1.23 0.88 2 3/4
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 41

Tees

FITTINGS
TUBE
Unions Reducing Union (Metric)
Basic
Tube OD Dimensions
Ordering

PIPE, WELD,
T Tx Number A Ax D Dx E F, in.

VCR, VCO
FITTINGS
T
Dimensions, mm
3 -3M0-3-3M-6M 49.3 26.9 12.9 15.3 2.4 1/2
Ax D E F flat
Dx
8 -8M0-3-8M-6M 59.9 29.0 16.2 15.3 4.8 5/8
6
10 -10M0-3-10M-6M 63.0 29.7 17.2 15.3 4.8 11/16

STANDARD
TUBING
Tx 12 -12M0-3-12M-6M 72.0 31.8 22.8 15.3 4.8 13/16
A
15 -15M0-3-15M-12M 77.7 38.9 24.4 22.8 9.5 1
16 -16M0-3-16M-12M 77.6 38.9 24.4 22.8 9.5 1
18 12 -18M0-3-18M-12M 79.8 39.9 24.4 22.8 9.5 1 1/16

FLEXIBLE
TUBING
22 -22M0-3-22M-12M 89.4 44.7 26.0 22.8 9.5 1 3/8

HOSE /
25 -25M0-3-25M-12M 98.0 44.7 31.3 22.8 9.5 1 3/8

Reducing Union

BALL & PLUG


E

VALVES
F flat
Basic
Tube OD Dimensions
Ordering
T Tx
T Tx Number A Ax Ay D Dx E F
Dx Dimensions, in.
D
Ax 3/8 1/4 -600-3-4-6 2.34 1.20 1.14 0.66 0.60 0.19 5/8

DIAPHRAGM
BELLOWS,
VALVES
T
Ax Ay
A

CHECK & RELIEF


VALVES
E F flat Basic
Tube OD Dimensions
Ordering
T Tx Number A Ax Ay D Dx E F
T Tx
Dimensions, in.

METERING
NEEDLE &
1/2 -810-3-6-6 2.73 1.42 1.31 0.90 0.66 0.28 13/16

VALVES
Dx
Ay D
5/8 3/8 -1010-3-6-6 2.95 1.53 1.42 0.96 0.66 0.28 1
3/4 -1210-3-6-6 3.03 1.57 1.46 0.96 0.66 0.28 1 1/16

Tx

INSTRUMENT
MANIFOLD
Ax Ay

SYSTEMS
A

F flat Dx
Basic
Tube OD Dimensions
Ordering
T Tx Tx1 Number A Ax Ay Ay1 D Dx Dx1 E F

MODULAR
SYSTEMD
T Tx
Dimensions, in.
5/8 1/2 -1010-3-8-6 3.06 1.53 1.53 1.42 0.96 0.90 1
Ay1 D E
3/4 1/2 3/8 -1210-3-8-6 3.14 1.57 1.57 1.46 0.96 0.90 0.66 0.28 1 1/16
Dx1 1 3/4 -1610-3-12-6 3.69 1.93 1.76 1.65 1.23 0.96 1 3/8

REGULATORS
Tx1 & FILTERS
Ax Ay
A
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


42 Tube Fittings

Tees
FITTINGS
TUBE

Male Branch, NPT (TTM)

E NPT Basic
Dimensions
Tube Size Ordering
PIPE, WELD,

OD in. Number A D E➀ F, in. H


VCR, VCO
FITTINGS

Dimensions, in.
1/8 -200-3TTM 1.86 7/16 0.70
D 1/8 0.50 0.09
H F flat 1/4 -200-3-4TTM 1.94 1/2 0.92
3/16 1/8 -300-3TTM 1.92 0.54 0.12 7/16 0.70
STANDARD
TUBING

1/8 -400-3TTM 0.74


A 1/4 2.12 0.60 0.19 1/2
1/4 -400-3-4TTM 0.92
5/16 1/8 -500-3TTM 2.34 0.64 0.19 5/8 0.82
1/4 -600-3TTM 2.40 5/8 1.00
3/8 0.66 0.28
3/8 -600-3-6TTM 2.62 13/16 1.11
FLEXIBLE
TUBING
HOSE /

3/8 -810-3TTM 0.38 1.11


1/2 2.84 0.90 13/16
1/2 -810-3-8TTM 0.41 1.30
5/8 1/2 -1010-3TTM 3.06 0.96 0.47 1 1.41
3/4 3/4 -1210-3TTM 3.14 0.96 0.62 1 1/16 1.45
BALL & PLUG

Dimensions, mm
VALVES

1/8 -6M0-3TTM 18.8


6 53.9 15.3 4.8 1/2
1/4 -6M0-3-4TTM 23.4
1/8 -8M0-3TTM 4.8 20.8
8 59.7 16.2 5/8
1/4 -8M0-3-4TTM 6.4 25.4
DIAPHRAGM
BELLOWS,

10 1/4 -10M0-3TTM 67.0 17.2 7.1 13/16 26.2


VALVES

3/8 -12M0-3TTM 9.5 28.2


12 1/4 -12M0-3-4TTM 72.0 22.8 7.1 13/16 28.2
1/2 -12M0-3-8TTM 9.5 33.0
16 1/2 -16M0-3TTM 77.6 24.4 11.9 1 35.8
CHECK & RELIEF
VALVES

➀ The E dimension is the minimum nominal opening. These fittings may have a larger
opening at the pipe/straight thread end.
Adapter Tee

A Adapter Tees
Ax
METERING

D
NEEDLE &

Basic
VALVES

F Tube OD Dimensions
E
Ordering
T Tx Number A Ax D E F H
T
Dimensions, in.
Tx 1/4 -400-3-4TAA 2.06 1.00 0.60 0.17 1/2 1.00
INSTRUMENT

1/4
MANIFOLD
SYSTEMS

H
3/8 -600-3-4TAA 2.28 1.08 0.66 0.17 5/8 1.08
3/8 -600-3-6TAA 2.34 1.14 0.66 0.27 5/8 1.14
3/8
1/2 -810-3-6TAA 2.67 1.25 0.90 0.27 13/16 1.25
1/2 1/2 -810-3-8TAA 3.09 1.59 0.90 0.37 15/16 1.59
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 43

Tees Adapter Branch Tee

FITTINGS
TUBE
A Adapter Branch Tees
Ax
D
F Basic
T Tube OD Dimensions
Ordering

PIPE, WELD,
VCR, VCO
FITTINGS
T Tx Number A Ax D E F H
Dimensions, in.
H 1/4 1/4 -400-3-4TTA 2.12 1.06 0.60 0.17 1/2 1.00
3/8 3/8 -600-3-6TTA 2.40 1.20 0.66 0.27 5/8 1.14

STANDARD
1/2 1/2 -810-3-8TTA 3.00 1.50 0.90 0.37 15/16 1.59

TUBING
Tx
E
Adapter Run Tee
A Adapter Run Tees
Ax
D Basic

FLEXIBLE
F

TUBING

HOSE /
Tube OD Dimensions
T E Ordering
T Tx Number A Ax D E F
Dimensions, in.
Tx 1/4 -400-3-4TAT 2.06 1.06 0.60 0.17 1/2
1/4

BALL & PLUG


Ax

VALVES
3/8 -600-3-4TAT 2.28 1.20 0.66 0.17 5/8
3/8 -600-3-6TAT 2.34 1.20 0.66 0.27 5/8
3/8
1/2 -810-3-6TAT 2.67 1.42 0.90 0.27 13/16
1/2 1/2 -810-3-8TAT 3.09 1.50 0.90 0.37 15/16
Double Run Adapter Tee

DIAPHRAGM
BELLOWS,
VALVES
A Double Run Adapter Tees
H E
Basic
Tube OD Dimensions
Tx Ordering

CHECK & RELIEF


T Tx Number A Ax D E F H

VALVES
F Dimensions, in.
Ax
1/4 1/4 -400-3-4AAT 2.14 1.16 0.60 0.17 1/2 1.07
D 3/8 3/8 -600-3-6AAT 2.66 1.39 0.66 0.27 13/16 1.33
1/2 1/2 -810-3-8AAT 3.66 1.74 0.90 0.37 1 1/4 1.83

METERING
NEEDLE &
VALVES
T

Run, NPT (TMT)
NPT Basic
Dimensions

INSTRUMENT
Tube Size Ordering

MANIFOLD
SYSTEMS
E OD in. Number A Ax D E➀ F, in.
Dimensions, in.
D F flat 1/8 -200-3TMT 1.63 0.93 7/16
Ax 1/8 0.50 0.09
1/4 -200-3-4TMT 1.89 0.97 1/2
3/16 1/8 -300-3TMT 1.66 0.96 0.54 0.12 7/16

MODULAR
SYSTEMD
1/8 -400-3TMT 1.80
Ax 1/4 1.06 0.60 0.19 1/2
1/4 -400-3-4TMT 1.98
A
5/16 1/8 -500-3TMT 1.99 1.17 0.64 0.19 5/8
1/4 -600-3TMT 2.20 1.20 5/8
3/8 0.66 0.28

REGULATORS
& FILTERS
3/8 -600-3-6TMT 2.42 1.31 13/16
3/8 -810-3TMT 2.53 0.38
1/2 1.42 0.90 13/16
1/2 -810-3-8TMT 2.72 0.41
5/8 1/2 -1010-3TMT 2.88 1.50 0.96 0.47 15/16
3/4 3/4 -1210-3TMT 3.02 1.57 0.96 0.62 1 1/16
MEASUREMENT
DEVICES

Dimensions, mm
1/8 -6M0-3TMT 45.8
6 27.0 15.3 4.8 1/2
1/4 -6M0-3-4TMT 50.3
8 1/4 -8M0-3-4TMT 55.3 29.9 16.2 6.4 5/8
MEDIUM- HIGH-

1/4 -12M0-3-4TMT 64.2 7.1


PRESSURE

12 36.0 22.8 13/16


1/2 -12M0-3-8TMT 69.0 9.5
16 1/2 -16M0-3TMT 73.1 38.0 24.4 11.9 15/16
➀ The E dimension is the minimum nominal opening. These fittings may have a larger
opening at the pipe/straight thread end.
REFERENCES
44 Tube Fittings

Tees
FITTINGS
TUBE

Male Positionable Branch, SAE/MS Straight Thread (TTS)


E F flat
SAE/MS Basic
Dimensions
Tube Thread Ordering
PIPE, WELD,

OD Size Number A Ax D E➀ F Fx H U
VCR, VCO
FITTINGS

Dimensions, in.
D 1/4 7/16-20 -400-3TTS 2.24 1.12 0.60 0.19 1/2 9/16 1.12 0.65
H
Fx flat
3/8 9/16-18 -600-3TTS 2.52 1.26 0.66 0.28 5/8 11/16 1.27 0.79
1/2 3/4-16 -810-3TTS 2.96 1.48 0.90 0.41 13/16 7/8 1.49 1.01
STANDARD

O-ring
TUBING

3/4 1 1/16-12 -1210-3TTS 3.26 1.63 0.96 0.62 1 1/16 11/4 1.92 1.44
U
washer OD 1 1 5/16-12 -1610-3TTS 3.98 1.99 1.23 0.88 1 3/8 1 1/2 2.11 1.73
Ax
A 1 1/4 1 5/8-12 -2000-3TTS 5.34 2.67 1.62 1.09 1 11/16 1 7/8 2.29 2.16
1 1/2 1 7/8-12 -2400-3TTS 6.14 3.07 1.97 1.34 2 2 1/8 2.45 2.45
SAE/MS positionable fittings are available in
FLEXIBLE
TUBING

2 2 1/2-12 -3200-3TTS 8.44 4.22 2.66 1.81 2 3/4 2 3/4 2.77 3.16
HOSE /

carbon steel and stainless steel only.


Adapts to SAE J1926/1 and ISO 11926‑1 ➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the pipe/
straight thread boss. straight thread end.

Positionable Branch, ISO/BSP Parallel Thread (TTR)


BALL & PLUG
VALVES

E F flat ISO
Thread Basic Dimensions
Tube Size Ordering
OD in. Number A Ax D E➀ F, in. Fx, in. H U
DIAPHRAGM
BELLOWS,

Dimensions, in.
VALVES

D 1/8 -400-3TTR 2.12 1.06 0.16 1/2 9/16 1.04 0.60


H 1/4 0.60
Fx flat 1/4 -400-3-4TTR 2.28 1.14 0.19 5/8 3/4 1.27 0.80
3/8 1/4 -600-3TTR 2.40 1.20 0.66 0.23 5/8 3/4 1.27 0.80
O-ring
CHECK & RELIEF

3/8 -810-3TTR 2.84 1.42 0.31 13/16 7/8 1.46 0.96


1/2 0.90
VALVES

U 1/2 -810-3-8TTR 3.00 1.50 0.41 15/16 1 1/16 1.71 1.16


retainer OD
Ax
5/8 1/2 -1010-3TTR 3.00 1.50 0.96 0.47 15/16 1 1/16 1.71 1.16
A 3/4 -1210-3TTR 0.62 1 3/8 1.92 1.43
3/4 3.14 1.57 0.96 1 1/16
1/2 -1210-3-8TTR 0.47 1 1/16 1.78 1.16
Tube ports are identical.
1 1 -1610-3TTR 3.86 1.93 1.23 0.78 1 3/8 1 5/8 2.11 1.92
METERING
NEEDLE &

VALVES

See page 9 for thread specifications.


Dimensions, mm
1/8 -6M0-3TTR 53.9 27.0 4.0 1/2 9/16 26.4 15.2
6 15.3
1/4 -6M0-3-4TTR 58.0 29.0 4.8 5/8 3/4 32.2 20.3
1/8 -8M0-3TTR 57.7 4.0 9/16 9/16 28.4 15.2
8 30.0 16.2
INSTRUMENT

1/4 -8M0-3-4TTR 59.7 5.9 5/8 3/4 32.3 20.3


MANIFOLD
SYSTEMS

10 1/4 -10M0-3TTR 67.0 33.5 17.2 5.9 13/16 3/4 35.1 20.3
3/8 -12M0-3TTR 72.0 36.1 7.9 13/16 7/8 37.1 24.4
12 22.8
1/2 -12M0-3-8TTR 76.1 38.1 9.5 5/16 1 1/16 43.4 29.5
➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the pipe/
MODULAR
SYSTEMD

straight thread end.

Positionable Run, SAE/MS Straight Thread (TST)


E F flat Fx flat SAE/MS Basic
Dimensions
REGULATORS

Tube Thread Ordering


& FILTERS

U OD Size Number A Ax D E➀ F Fx U
washer
OD Dimensions, in.
1/4 7/16-20 -400-3TST 2.24 1.12 0.60 0.19 1/2 9/16 0.65
D
Ax O-ring 3/8 9/16-18 -600-3TST 2.53 1.26 0.66 0.28 5/8 11/16 0.79
MEASUREMENT
DEVICES

1/2 3/4-16 -810-3TST 2.97 1.48 0.90 0.41 13/16 7/8 1.01
3/4 1 1/16-12 -1210-3TST 3.55 1.63 0.96 0.62 1 1/16 1 1/4 1.44
Ax 1 1 5/16-12 -1610-3TST 4.10 1.99 1.23 0.88 1 3/8 1 1/2 1.73
A
1 1/4 1 5/8-12 -2000-3TST 4.96 2.67 1.62 1.09 1 11/16 1 7/8 2.16
MEDIUM- HIGH-

1 1/2 1 7/8-12 -2400-3TST 5.45 3.07 1.97 1.34 2 2 1/8 2.45


PRESSURE

SAE/MS positionable fittings are available in


carbon steel and stainless steel only. 2 2 1/2-12 -3200-3TST 7.04 4.22 2.66 1.81 2 3/4 2 3/4 3.16
Adapts to SAE J1926/1 and ISO 11926‑1
straight thread boss. ➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
pipe/straight thread end.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 45

Tees

FITTINGS
TUBE
Male Positionable Run, ISO/BSP Parallel Thread (TRT)
E F flat Fx flat
ISO
U Thread Basic

PIPE, WELD,
Dimensions

VCR, VCO
FITTINGS
retainer Tube Size Ordering
OD OD in. Number A Ax D E➀ F, in. Fx, in. U
D Dimensions, in.
Ax O-ring 1/8 -400-3TRT 2.10 1.06 0.16 1/2 9/16 0.60
1/4 0.60
1/4 -400-3-4TRT 2.41 1.14 0.19 5/8 3/4 0.80

STANDARD
TUBING
3/8 1/4 -600-3TRT 2.47 1.20 0.66 0.23 5/8 3/4 0.80
Ax 3/8 -810-3TRT 2.88 1.42 0.31 13/16 7/8 0.96
A 1/2 0.90
1/2 -810-3-8TRT 3.21 1.50 0.41 15/16 1 1/16 1.16
See page 9 for thread specifications. 5/8 1/2 -1010-3TRT 3.21 1.50 0.96 0.47 15/16 1 1/16 1.16
3/4 -1210-3TRT 3.49 0.62 1 3/8 1.43
3/4 1.57 0.96 1 1/16

FLEXIBLE
TUBING

HOSE /
1/2 -1210-3-8TRT 3.35 0.47 1 1/16 1.16
1 1 -1610-3TRT 4.04 1.93 1.23 0.78 1 3/8 1 5/8 1.82
Dimensions, mm
1/8 -6M0-3TRT 53.4 27.0 4.0 1/2 9/16 15.2
6 15.3

BALL & PLUG


1/4 -6M0-3-4TRT 61.2 29.0 4.8 5/8 3/4 20.3

VALVES
1/8 -8M0-3TRT 56.3 28.8 4.0 9/16 9/16 15.2
8 16.2
1/4 -8M0-3-4TRT 62.1 29.9 6.4 5/8 3/4 20.3
10 1/4 -10M0-3TRT 68.6 33.5 17.2 5.9 13/16 3/4 20.3
3/8 -12M0-3TRT 73.1 36.0 7.9 13/16 7/8 24.4
12 22.8

DIAPHRAGM
1/2 -12M0-3-8TRT 81.5 38.0 9.5 15/16 1 1/16 29.5

BELLOWS,
VALVES
➀ The E dimension is the minimum nominal opening. These fittings may have a larger opening at the
pipe/straight thread end.

CHECK & RELIEF


Female Run, NPT (TFT)

VALVES
F flat NPT Basic
Dimensions
Tube Size Ordering
OD in. Number A Ax D E F, in.
Dimensions, in.

METERING
NEEDLE &
VALVES
1/8 1/8 -200-3TFT 1.72 0.97 0.50 0.09 1/2
E
D 1/8 -400-3TFT 1.81 1.06 1/2
Ax 1/4 0.60 0.19
1/4 -400-3-4TFT 2.05 1.17 11/16
3/8 1/4 -600-3TFT 2.11 1.23 0.66 0.28 11/16

INSTRUMENT
3/8 -810-3TFT 2.30 1.42 13/16

MANIFOLD
SYSTEMS
1/2 0.90 0.41
Ax 1/2 -810-3-8TFT 2.69 1.57 1 1/16
A 3/4 3/4 -1210-3TFT 3.01 1.76 0.96 0.62 1 3/8
3/4 -1610-3-12TFT 3.18 1.93 1 3/8
1 1.23 0.88
Tube ports are identical. 1 -1610-3TFT 3.61 2.11 1 11/16
Dimensions, mm

MODULAR
SYSTEMD
1/8 -6M0-3TFT 46.0 27.0 1/2
6 15.3 4.8
1/4 -6M0-3-4TFT 52.1 29.8 11/16
1/8 -8M0-3TFT 48.9 29.9 5/8
8 16.2 6.4
1/4 -8M0-3-4TFT 53.0 30.6 11/16

REGULATORS
& FILTERS
10 1/4 -10M0-3TFT 55.9 33.5 17.2 7.9 13/16
1/4 -12M0-3-4TFT 58.4 36.0 9.5 13/16
12 3/8 -12M0-3TFT 58.4 36.0 22.8 10.3 13/16
1/2 -12M0-3-8TFT 68.3 39.8 9.5 1 1/16
16 1/2 -16M0-3TFT 68.2 39.8 24.4 12.7 1 1/16
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


46 Tube Fittings

Tees
FITTINGS
TUBE

Female Branch, NPT (TTF)

E NPT Basic
Dimensions
Tube Size Ordering
PIPE, WELD,
VCR, VCO

OD Number A D E F, in. H
FITTINGS

in.
Dimensions, in.
1/8 1/8 -200-3TTF 1.94 0.50 0.09 1/2 0.75
H
D F flat 1/8 -400-3TTF 2.12 1/2 0.75
1/4 0.60 0.19
1/4 -400-3-4TTF 2.34 11/16 0.88
STANDARD
TUBING

A 1/4 -600-3TTF 2.46 11/16 0.88


3/8 3/8 -600-3-6TTF 2.62 0.66 0.28 13/16 0.88
1/2 -600-3-8TTF 2.84 1 1.12
1/4 -810-3-4TTF 2.84 13/16 0.88
1/2 3/8 -810-3TTF 2.84 0.90 0.41 13/16 0.88
FLEXIBLE

1/2 -810-3-8TTF 3.06 1 1.12


TUBING
HOSE /

5/8 1/2 -1010-3TTF 3.06 0.96 0.50 1 1.12


3/4 3/4 -1210-3TTF 3.52 0.96 0.62 1 3/8 1.25
3/4 -1610-3-12TTF 3.86 1 3/8 1.25
1 1.23 0.88
1 -1610-3TTF 4.22 1 11/16 1.50
BALL & PLUG
VALVES

Dimensions, mm
1/8 -6M0-3TTF 53.9 1/2 19.0
6 15.3 4.8
1/4 -6M0-3-4TTF 59.5 11/16 22.4
1/8 -8M0-3TTF 59.7 5/8 19.0
8 16.2 6.4
1/4 -8M0-3-4TTF 61.2 11/16 22.4
DIAPHRAGM
BELLOWS,

VALVES

10 1/4 -10M0-3TTF 67.0 17.2 7.9 13/16 22.4


1/4 -12M0-3-4TTF 72.0 13/16 22.4
12 3/8 -12M0-3TTF 72.0 22.8 9.5 13/16 22.4
1/2 -12M0-3-8TTF 77.7 1 28.4
CHECK & RELIEF

16 1/2 -16M0-3TTF 77.6 24.4 12.7 1 28.4


VALVES

Cross
METERING
NEEDLE &

VALVES

Union Basic
Dimensions
Tube Ordering
OD Number A D E F, in.
Dimensions, in.
INSTRUMENT
MANIFOLD
SYSTEMS

E 1/8 -200-4 1.76 0.50 0.09 3/8


1/4 -400-4 2.12 0.60 0.19 1/2
A
5/16 -500-4 2.34 0.64 0.25 5/8
3/8 -600-4 2.40 0.66 0.28 5/8
F flat D
MODULAR
SYSTEMD

1/2 -810-4 2.84 0.90 0.41 13/16


3/4 -1210-4 3.14 0.96 0.62 1 1/16
1 -1610-4 3.86 1.23 0.88 1 3/8
A
Dimensions, mm
REGULATORS

3 -3M0-4 44.7 12.9 2.4 3/8


& FILTERS

6 -6M0-4 53.9 15.3 4.8 1/2


8 -8M0-4 59.7 16.2 6.4 5/8
10 -10M0-4 67.0 17.2 7.9 13/16
12 -12M0-4 72.0 22.8 9.5 13/16
MEASUREMENT
DEVICES

16 -16M0-4 74.0 24.4 12.7 15/16


18 -18M0-4 76.6 24.4 15.1 1 1/16
20 -20M0-4 89.3 26.0 15.9 1 3/8
22 -22M0-4 89.4 26.0 18.3 5/8
MEDIUM- HIGH-
PRESSURE

25 -25M0-4 98.3 31.3 21.8 1 3/8


REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 47

Sanitary Flange Fittings

FITTINGS
TUBE
E minimum opening
F flat

PIPE, WELD,
VCR, VCO
FITTINGS
B G

STANDARD
TUBING
A

Kwik-Clamp Flange To Swagelok Tube Fitting


Tube Flange

FLEXIBLE
Dimensions, in. (mm)

TUBING

HOSE /
OD Size Ordering
in. in. Number A B C E F G
1/2 SS-400-SC-8 1.57 (39.9) 0.37 (9.4) 0.60 (15.2) 0.19 (4.8) 1 0.98 (24.9)
3/4 SS-400-SC-12 1.57 (39.9) 0.62 (15.7) 0.60 (15.2) 0.19 (4.8) 1 0.98 (24.9)
1/4

BALL & PLUG


1 SS-400-SC-16 1.57 (39.9) 0.87 (22.1) 0.60 (15.2) 0.19 (4.8) 13/16 1.98 (50.3)

VALVES
1 1/2 SS-400-SC-24 1.75 (44.4) 1.37 (34.8) 0.60 (15.2) 0.19 (4.8) 1 1/4 1.98 (50.3)
1/2 SS-600-SC-8 1.63 (41.4) 0.37 (9.4) 0.66 (16.8) 0.28 (7.1) 1 0.98 (24.9)
3/4 SS-600-SC-12 1.63 (41.4) 0.62 (15.7) 0.66 (16.8) 0.28 (7.1) 1 0.98 (24.9)
3/8

DIAPHRAGM
BELLOWS,
1 SS-600-SC-16 1.63 (41.4) 0.87 (22.1) 0.66 (16.8) 0.28 (7.1) 13/16 1.98 (50.3)

VALVES
1 1/2 SS-600-SC-24 1.72 (43.7) 1.37 (34.8) 0.66 (16.8) 0.28 (7.1) 1 1/4 1.98 (50.3)
1/2 SS-810-SC-8 1.74 (44.2) 0.37 (9.4) 0.90 (22.9) 0.37 (9.4) 1 0.98 (24.9)
3/4 SS-810-SC-12 1.74 (44.2) 0.62 (15.7) 0.90 (22.9) 0.40 (10.2) 1 0.98 (24.9)

CHECK & RELIEF


1/2
1 SS-810-SC-16 1.74 (44.2) 0.87 (22.1) 0.90 (22.9) 0.40 (10.2) 13/16 1.98 (50.3)

VALVES
1 1/2 SS-810-SC-24 1.80 (45.7) 1.37 (34.8) 0.90 (22.9) 0.40 (10.2) 1 1/4 1.98 (50.3)
1 SS-1610-SC-16 1.92 (48.8) 0.87 (22.1) 1.24 (31.5) 0.87 (22.1) 1 1/4 1.98 (50.3)
1
2 SS-1610-SC-32 2.50 (63.5) 1.87 (47.5) 1.24 (31.5) 0.87 (22.1) 2 3/4 2.52 (64.0)

METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


48 Tube Fittings

Orifice Plate Fittings


FITTINGS
TUBE

■ Restrict flow in process and analytical systems

■ Constructed from 316 SS as standard. When ordering


PIPE, WELD,
VCR, VCO
FITTINGS

E minimum an end connection in another material, the orifice plate is


opening available in the matching material.

The minimum orifice size (E dimension) that an orifice plate


can be machine-drilled to is 0.010 in. (0.3 mm). Orifice sizes
STANDARD

from 0.001 in. (0.03 mm) to 0.009 in. (0.23 mm) can be laser-
TUBING

plate thickness: drilled.


0.060 in. (1.52 mm)
The maximum orifice size (E) that can be selected is
dependent on the tube fitting size. Please see the maximum E
dimension that can be provided for each fitting size.
FLEXIBLE
TUBING
HOSE /

Typical Ordering Number Maximum E Dimension


BALL & PLUG

S S - 810-6PD-.256 Fitting Tube OD E


VALVES

Dimensions, in.
Base 1/8 0.070
Ordering Number
3/16 0.117
DIAPHRAGM

E-dimension will be between .010 in. (0.3 mm) and maximum


BELLOWS,

VALVES

1/4 0.164
E dimension for size of tube fitting.
5/16 0.211
3/8 0.258
1/2 0.352
Typical Laser-Drilled Ordering Number
CHECK & RELIEF
VALVES

5/8 0.446
S S - 810-6 PD LD - .001 3/4 0.539

Base 7/8 0.633


Orifice Size
Ordering Number Value between 0.001 in. 1 0.727
METERING
NEEDLE &

VALVES

(0.03 mm) and 0.009 in. (0.23 mm). 1 1/4 0.891


1 1/2 1.090
2 1.394
Laser-drilled plate
INSTRUMENT
MANIFOLD
SYSTEMS

Include when ordering orifice


sizes between 0.001 in. (0.03 mm)
and 0.009 in. (0.23 mm).
Plate Style
PD = Orifice plate assembled in tube port (if more than one,
MODULAR
SYSTEMD

then larger end; if tee, then on run); orifice plate is 316 SS


PK = Orifice plate assembled in tube port (if more than one,
then larger end; if tee, then on run); orifice plate same
material as body
REGULATORS
& FILTERS

PE = Orifice plates assembled in both tube ports on run


PF = Orifice plates assembled in one tube port on run and tube
port on branch
PG = Orifice plate assembled in one tube port on branch
MEASUREMENT

PH = Orifice plates assembled in both tube ports on run and


DEVICES

one in branch tube port


PJ = Orifice plate assembled in one end of a pipe fitting
PL = Orifice plate assembled in smaller tube port
MEDIUM- HIGH-
PRESSURE

For special orifice fitting requirements - contact your


authorized Swagelok representative.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 49

Tube Adapters

FITTINGS
Solve Alignment Problems and Reduce Inventories

TUBE
Swagelok tube adapters can help eliminate difficult alignment problems and
100
reduce inventories. Swagelok tube adapters can be used with any Swagelok tube
50 5 150
fittings in this catalog. So, stocking union elbows and union tees in various sizes

PIPE, WELD,
- BW
and materials—along with commonly used Swagelok adapters—eliminates the

VCR, VCO
FITTINGS
10

0 14
need for stocking special elbows and tees.
0 200
Typical Alignment Problem
When installing pipe elbows or tees, it is often difficult to align the fitting with the

STANDARD
TUBING
desired run.

FLEXIBLE
TUBING

HOSE /
1. In this example, the 2. When the pipe connection
installation requires is tightened, the male elbow
connecting tubing to a points in the wrong direction
female end connection. for the desired run. Loosening

BALL & PLUG


VALVES
the pipe connection could
mean leakage at the pipe
thread.
Swagelok Solution

DIAPHRAGM
BELLOWS,
VALVES
By using a Swagelok tube adapter in conjunction with a union elbow or tee, these
difficulties can be avoided.

CHECK & RELIEF


VALVES
3. Tighten the pipe 4. Connect a Swagelok union
connection of a elbow or tee to the adapter by
Swagelok male adapter tightening the Swagelok tube

METERING
NEEDLE &
VALVES
into the female end fitting with a wrench, while
connection. holding the elbow or tee in the
desired direction. Insert the
tubing into the other end of the
Swagelok elbow or tee and

INSTRUMENT
MANIFOLD
SYSTEMS
install the fitting.

• Swagelok tube adapters are to be used ONLY in Swagelok tube fittings.

MODULAR
SYSTEMD
Use in fittings made by other manufacturers may result in leakage or
slippage.

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


50 Tube Fittings

Tube Adapters
FITTINGS
TUBE

Male
F flat
F flat
PIPE, WELD,
VCR, VCO
FITTINGS

E E

A
STANDARD
TUBING

A
1 in./25 mm and under Over 1 in./25 mm

NPT ISO/BSP Tapered Thread (RT)


FLEXIBLE
TUBING
HOSE /

NPT Basic ISO


Dimensions
Tube Size Ordering Thread Basic
OD in. Number A E➀ F Dimensions
Tube Size Ordering
Dimensions, in. OD in. Number A E➀ F
1/8 -2-TA-1-2 1.16 7/16 Dimensions, in.
BALL & PLUG

1/8 0.08
1/4 -2-TA-1-4 1.37 9/16
VALVES

1/8 -2-TA-1-2RT 1.16 7/16


1/8 0.08
1/8 -3-TA-1-2 1.19 7/16 1/4 -2-TA-1-4RT 1.37 9/16
3/16 0.12
1/4 -3-TA-1-4 1.40 9/16 1/8 -4-TA-1-2RT 1.25 7/16
1/4 0.17
1/8 -4-TA-1-2 1.25 7/16 1/4 -4-TA-1-4RT 1.46 9/16
1/4 -4-TA-1-4 1.46 9/16 1/4 -6-TA-1-4RT 1.53 9/16
1/4 0.17
DIAPHRAGM
BELLOWS,

3/8 -4-TA-1-6 1.49 11/16 3/8 3/8 -6-TA-1-6RT 1.56 0.27 11/16
VALVES

1/2 -4-TA-1-8 1.71 7/8 1/2 -6-TA-1-8RT 1.78 7/8


1/8 -5-TA-1-2 1.29 0.19 7/16 1/4 -8-TA-1-4RT 1.75 0.28 9/16
5/16
1/4 -5-TA-1-4 1.50 0.22 9/16 1/2 3/8 -8-TA-1-6RT 1.78 0.37 11/16
1/8 -6-TA-1-2 1.32 0.19 7/16 1/2 -8-TA-1-8RT 2.00 0.37 7/8
CHECK & RELIEF

1/4 -6-TA-1-4 1.53 0.27 9/16 3/4 3/4 -12-TA-1-12RT 2.06 0.58 1 1/16
VALVES

3/8
3/8 -6-TA-1-6 1.56 0.27 11/16 1 1 -16-TA-1-16RT 2.60 0.80 1 3/8
1/2 -6-TA-1-8 1.78 0.27 7/8
Dimensions, mm
1/4 -8-TA-1-4 1.75 0.28 9/16
1/8 -6-MTA-1-2RT 32.8 12
1/2 3/8 -8-TA-1-6 1.78 0.37 11/16 6 4.1
1/4 -6-MTA-1-4RT 38.1 14
1/2 -8-TA-1-8 2.00 0.37 7/8
METERING
NEEDLE &

VALVES

8 1/4 -8-MTA-1-4RT 39.1 5.6 14


5/8 1/2 -10-TA-1-8 2.06 0.47 7/8
1/4 -10-MTA-1-4RT 39.9 14
1/2 -12-TA-1-8 0.47 7/8 10 7.1
3/4 2.06 3/8 -10-MTA-1-6RT 40.6 18
3/4 -12-TA-1-12 0.58 1 1/16
1/4 -12-MTA-1-4RT 46.5 7.1 16
3/4 -16-TA-1-12 2.31 0.62 1 1/16
1 12 3/8 -12-MTA-1-6RT 46.2 8.8 18
INSTRUMENT

1 -16-TA-1-16 2.60 0.80 1 3/8


MANIFOLD
SYSTEMS

1/2 -12-MTA-1-8RT 51.8 8.8 22


1 1/4 1 1/4 -20-TA-1-20➁ 3.16 1.02 1 3/4
1 -28-MTA-1-16RT➁ 74.7 22.2 35
1 1/2 1 1/2 -24-TA-1-24➁ 3.72 1.25 2 1/8 1 1/4 -28-MTA-1-20RT➁ 76.2 22.5 46
28
2 2 -32-TA-1-32➁ 4.70 1.72 2 3/4 1 B-28-MTA-1-16RT 68.6 22.2 1 3/8 in.
Dimensions, mm 1 1/4 B-28-MTA-1-20RT 70.1 22.6 45
MODULAR
SYSTEMD

1/8 -6-MTA-1-2 32.8 12 30 1 1/4 -30-MTA-1-20RT➁ 80.0 24.3 46


6 4.1
1/4 -6-MTA-1-4 38.1 14 32 1 1/4 -32-MTA-1-20RT➁ 81.0 26.5 46
1/4 -8-MTA-1-4 39.1 14 38 1 1/2 -38-MTA-1-24RT➁ 92.2 31.6 55
8 5.6
3/8 -8-MTA-1-6 39.9 19
➀ The E dimension is the minimum nominal opening. These fittings may
1/4 -10-MTA-1-4 39.9 14
REGULATORS

have a larger opening at the pipe/straight thread end.


& FILTERS

10 3/8 -10-MTA-1-6 40.6 7.1 18 ➁ Furnished with nut and preswaged ferrules.
1/2 -10-MTA-1-8 46.2 22
1/4 -12-MTA-1-4 46.5 7.1 16
12
1/2 -12-MTA-1-8 52.1 8.8 22
MEASUREMENT

1 -28-MTA-1-16➁ 74.7 22.2 35


DEVICES

1 1/4 -28-MTA-1-20➁ 76.2 22.5 46


28
1 B-28-MTA-1-16 68.6 22.2 1 3/8 in.
1 1/4 B-28-MTA-1-20 70.1 22.6 45
1 -30-MTA-1-16➁ 79.2 22.2 41
30
1 1/4 -30-MTA-1-20➁ 80.0 24.3 46
MEDIUM- HIGH-
PRESSURE

32 1 1/4 -32-MTA-1-20➁ 81.0 26.5 46


38 1 1/2 -38-MTA-1-24➁ 92.2 31.6 55
➀ The E dimension is the minimum nominal opening. These fittings may
have a larger opening at the pipe/straight thread end.
➁ Furnished with nut and preswaged ferrules.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 51

Tube Adapters

FITTINGS
TUBE
SWAGELOK MALE TUBE ADAPTER ISO PARALLEL THREADS (RP) CUTAWAY-MS-01-140 C-PH-1061A-DIM

Male
F flat F flat
F flat

PIPE, WELD,
VCR, VCO
FITTINGS
E E E

STANDARD
TUBING
A A
1 in./25 mm and under Over 1 in./25 mm

ISO/BSP parallel gaskets are available. See page 60. ISO/BSP parallel gaskets are available. See page 60.

ISO/BSP Parallel Thread (RS) ISO/BSP Parallel Thread (RP)

FLEXIBLE
TUBING

HOSE /
ISO ISO
Thread Basic Thread Basic
Dimensions Dimensions
Tube Size Ordering Tube Size Ordering

BALL & PLUG


OD in. Number A E➀ F OD in. Number A E➀ F

VALVES
Dimensions, in. Dimensions, mm
1/8 -2-TA-1-2RS 1.25 9/16 1 -28-MTA-1-16RP➁ 72.7 19.8 41
1/8 0.08
1/4 -2-TA-1-4RS 1.43 3/4 1 1/4 -28-MTA-1-20RP➁ 77.3 22.5 50
28
1/8 -4-TA-1-2RS 1.35 0.16 9/16 1 B-28-MTA-1-16RP 65.8 19.8 1 5/8 in.
1/4

DIAPHRAGM
1/4 -4-TA-1-4RS 1.53 0.17 3/4 1 1/4 B-28-MTA-1-20RP 71.1 22.6 50

BELLOWS,
VALVES
1/4 -6-TA-1-4RS 1.59 0.23 3/4 30 1 1/4 -30-MTA-1-20RP➁ 81.1 24.3 50
3/8
3/8 -6-TA-1-6RS 1.62 0.27 7/8 32 1 1/4 -32-MTA-1-20RP➁ 82.1 26.5 50
1/4 -8-TA-1-4RS 1.85 0.23 3/4 38 1 1/2 -38-MTA-1-24RP➁ 94.5 31.8 55
1/2 3/8 -8-TA-1-6RS 1.88 0.31 7/8

CHECK & RELIEF


1/2 -8-TA-1-8RS 1.96 0.37 1 1/16 ➀ The E dimension is the minimum nominal opening. These fittings may

VALVES
have a larger opening at the pipe/straight thread end.
3/4 3/4 -12-TA-1-12RS 2.20 0.58 1 5/16
➁ Furnished with nut and preswaged ferrules.
1 1 -16-TA-1-16RS 2.59 0.80 1 5/8
Dimensions, mm
1/8 -6-MTA-1-2RS 34.3 4.0 14
6

METERING
NEEDLE &
1/4 -6-MTA-1-4RS 38.9 4.1 19

VALVES
8 1/4 -8-MTA-1-4RS 39.6 5.6 19
1/4 -10-MTA-1-4RS 40.4 5.9 19
10 3/8 -10-MTA-1-6RS 41.1 7.1 22
1/2 -10-MTA-1-8RS 43.2 7.1 27

INSTRUMENT
MANIFOLD
SYSTEMS
1/4 -12-MTA-1-4RS 47.0 5.9 19
12 3/8 -12-MTA-1-6RS 47.8 7.9 22
1/2 -12-MTA-1-8RS 49.8 8.8 27
1/2 -18-MTA-1-8RS 51.3 11.9 27
18
3/4 -18-MTA-1-12RS 55.9 13.9 35

MODULAR
SYSTEMD
1 -28-MTA-1-16RS➁ 71.9 19.8 41
1 1/4 -28-MTA-1-20RS➁ 75.4 22.5 50
28
1 B-28-MTA-1-16RS 65.8 19.8 1 5/8 in.
1 1/4 B-28-MTA-1-20RS 69.3 22.6 50
30 1 1/4 -30-MTA-1-20RS➁ 79.8 24.3 50

REGULATORS
& FILTERS
32 1 1/4 -32-MTA-1-20RS➁ 80.8 26.5 50
38 1 1/2 -38-MTA-1-24RS➁ 91.9 31.6 55
➀ The E dimension is the minimum nominal opening. These fittings may
have a larger opening at the pipe/straight thread end.
MEASUREMENT

➁ Furnished with nut and preswaged ferrules.


DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES

Refer to Installation Instructions, beginning on page 69.


52 Tube Fittings

Tube Adapters
FITTINGS
TUBE

Male
F flat
O-ring F flat
F flat O-ring
PIPE, WELD,

O-ring
VCR, VCO
FITTINGS

E E E

A
A
STANDARD
TUBING

1 in./25 mm and under Over 1 in./25 mm See page 22 for mounting dimensions.
Adapts to SAE J1926/1 and ISO 11926-1 straight thread boss.

SAE/MS Straight Thread (ST) O-Seal (SAE/MS Straight Thread)


FLEXIBLE
TUBING
HOSE /

SAE/MS Basic SAE/MS Basic


Dimensions Dimensions
Tube Thread Ordering Tube Thread Ordering
OD Size Number A E➀ F OD Size Number A E F
BALL & PLUG

Dimensions, in. Dimensions, in.


VALVES

1/8 5/16-24 -2-TA-1-2ST 1.20 0.08 7/16 1/8 5/16-24 -2-TA-1-OR 1.28 0.08 9/16
1/4 7/16-20 -4-TA-1-4ST 1.39 0.17 9/16 3/16 3/8-24 -3-TA-1-OR 1.38 0.12 5/8
7/16-20 -6-TA-1-4ST 1.46 0.20 9/16 1/4 7/16-20 -4-TA-1-OR 1.54 0.17 3/4
3/8 9/16-18 -6-TA-1-6ST 1.52 0.27 11/16 5/16 1/2-20 -5-TA-1-OR 1.64 0.22 7/8
DIAPHRAGM
BELLOWS,

3/4-16 -6-TA-1-8ST 1.60 0.27 7/8


VALVES

3/8 9/16-18 -6-TA-1-OR 1.70 0.27 15/16


9/16-18 -8-TA-1-6ST 1.74 0.28 11/16
1/2 1/2 3/4-16 -8-TA-1-OR 1.95 0.37 1 1/8
3/4-16 -8-TA-1-8ST 1.82 0.37 7/8
5/8 7/8-14 -10-TA-1-10ST 1.94 0.47 1
CHECK & RELIEF

3/4 1 1/16-12 -12-TA-1-12ST 2.10 0.58 1 1/4


VALVES

1 1 5/16-12 -16-TA-1-16ST 2.41 0.80 1 1/2


1 1/4 1 5/8-12 -20-TA-1-20ST➁ 2.81 1.02 1 7/8
1 1/2 1 7/8-12 -24-TA-1-24ST➁ 3.28 1.25 2 1/8
2 2 1/2-12 -32-TA-1-32ST➁ 4.23 1.72 2 3/4
METERING
NEEDLE &

VALVES

➀ The E dimension is the minimum nominal opening. These fittings may


have a larger opening at the pipe/straight thread end.
➁ Furnished with nut and preswaged ferrules.
INSTRUMENT
MANIFOLD
SYSTEMS

F flat
37°

E
MODULAR
SYSTEMD

AN Thread

AN
REGULATORS
& FILTERS

Tube Basic
Dimensions
Tube Flare Thread Ordering
OD Size Size Number A E➀ F
Dimensions, in.
1/4 1/4 7/16-20UNJF-3 -4-TA-1-4AN 1.46 0.17 1/2
MEASUREMENT
DEVICES

1/4 7/16-20UNJF-3 -6-TA-1-4AN 1.53 0.17 1/2


3/8
3/8 9/16-18UNJF-3 -6-TA-1-6AN 1.56 0.27 5/8
1/2 1/2 3/4-16UNJF-3 -8-TA-1-8AN 1.91 0.37 13/16
3/4 3/4 1 1/16-12UNJ-3 -12-TA-1-12AN 2.21 0.58 1 1/8
MEDIUM- HIGH-

1 1 1 5/16-12UNJ-3 -16-TA-1-16AN 2.58 0.80 1 3/8


PRESSURE

➀ The E dimension is the minimum nominal opening. These fittings may have a larger
opening at the pipe/straight thread end.
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 53

Tube Adapters

FITTINGS
TUBE
Male Pipe Weld
37.5° Pipe Basic
Dimensions
Tube Weld Ordering

PIPE, WELD,
VCR, VCO
OD Size Number A E J

FITTINGS
E J Dimensions, in.
1/4 1/4 -4-TA-1-4W 1.14 0.17 0.540
3/8 1/2 -6-TA-1-8W 1.46 0.27 0.840
A
1/2 -8-TA-1-8W 1.66 0.840

STANDARD
1/2 0.37

TUBING
3/4 -8-TA-1-12W 1.68 1.050
3/4 3/4 -12-TA-1-12W 1.87 0.58 1.050
Wall thickness at weld end is based on schedule 80 pipe.

FLEXIBLE
TUBING
Female

HOSE /
F flat
F flat

BALL & PLUG


E E

VALVES
A
A

DIAPHRAGM
1 in./25 mm and under Over 1 in./25 mm

BELLOWS,
VALVES
NPT ISO/BSP Tapered Thread (RT)
NPT Basic ISO
Dimensions
Tube Size Ordering Thread Basic

CHECK & RELIEF


OD in. Number A E F Dimensions
Tube Size Ordering

VALVES
Dimensions, in. OD in. Number A E F
1/8 -2-TA-7-2 1.24 9/16 Dimensions, in.
1/8 0.08
1/4 -2-TA-7-4 1.39 3/4 1/8 -4-TA-7-2RT 1.30 9/16
1/4 0.17
3/16 1/4 -3-TA-7-4 1.41 0.12 3/4 1/4 -4-TA-7-4RT 1.45 3/4

METERING
NEEDLE &
1/4 -6-TA-7-4RT 1.50 3/4

VALVES
1/8 -4-TA-7-2 1.30 9/16 3/8 0.27
1/4 -4-TA-7-4 1.46 3/4 3/8 -6-TA-7-6RT 1.59 7/8
1/4 0.17
3/8 -4-TA-7-6 1.55 7/8 1/4 -8-TA-7-4RT 1.71 3/4
1/2 -4-TA-7-8 1.79 1 1/16 1/2 3/8 -8-TA-7-6RT 1.80 0.37 7/8
5/16 1/4 -5-TA-7-4 1.48 0.22 3/4 1/2 -8-TA-7-8RT 2.05 1 1/16

INSTRUMENT
MANIFOLD
Dimensions, mm

SYSTEMS
1/8 -6-TA-7-2 1.35 9/16
1/4 -6-TA-7-4 1.50 3/4 6 1/8 -6-MTA-7-2RT 33.0 4.1 14
3/8 0.27
3/8 -6-TA-7-6 1.59 7/8 8 1/4 -8-MTA-7-4RT 37.6 5.6 19
1/2 -6-TA-7-8 1.84 1 1/16
10 1/4 -10-MTA-7-4RT 38.1 7.1 19
1/4 -8-TA-7-4 1.71 3/4
1/2 3/8 -8-TA-7-6 1.79 0.37 7/8

MODULAR
SYSTEMD
1/2 -8-TA-7-8 2.05 1 1/16
5/8 1/2 -10-TA-7-8 2.09 0.47 1 1/16
1/2 -12-TA-7-8 2.08 1 1/16
3/4 3/4 -12-TA-7-12 2.16 0.58 1 5/16

REGULATORS
1 -12-TA-7-16 2.30 1 5/8
3/4 -16-TA-7-12 2.39 1 5/16 & FILTERS
1 0.80
1 -16-TA-7-16 2.53 1 5/8
1 1/4 1 1/4 -20-TA-7-20➀ 3.06 1.02 2 1/8
1 1/2 1 1/2 -24-TA-7-24➀ 3.50 1.25 2 3/8
MEASUREMENT
DEVICES

2 2 -32-TA-7-32➀ 4.23 1.72 2 7/8


Dimensions, mm
1/8 -6-MTA-7-2 32.5 14
6 4.1
1/4 -6-MTA-7-4 37.1 19
MEDIUM- HIGH-

8 1/4 -8-MTA-7-4 37.6 5.6 19


PRESSURE

1/4 -10-MTA-7-4 38.1 19


10 3/8 -10-MTA-7-6 40.1 7.1 22
1/2 -10-MTA-7-8 46.7 27
1/4 -12-MTA-7-4 43.7 19
12 8.8
1/2 -12-MTA-7-8 52.3 27
REFERENCES

➀ Furnished with nut and preswaged ferrules. Refer to Installation Instructions, beginning on page 69.
54 Tube Fittings

Tube Adapters
FITTINGS
TUBE

Female
F flat F flat
PIPE, WELD,
VCR, VCO
FITTINGS

ISO/BSP parallel gaskets ISO/BSP parallel gaskets


E and O‑rings are available. E and O‑rings are available.
See page 60. See page 60.

A A
STANDARD
TUBING

ISO/BSP Parallel Thread (RP) ISO/BSP Parallel Thread (RG, Gauge)

ISO ISO
Thread Basic Thread Basic
FLEXIBLE

Dimensions Dimensions
TUBING
HOSE /

Tube Size Ordering Tube Size Ordering


OD in. Number A E F OD in. Number A E F
Dimensions, in. Dimensions, in.
1/8 1/8 -2-TA-7-2RP 1.17 0.08 9/16 1/4 1/4 -4-TA-7-4RG 1.39 0.17 3/4
BALL & PLUG

1/8 -4-TA-7-2RP 1.25 9/16 3/8 3/8 -6-TA-7-6RG 1.55 0.26 15/16
1/4 0.17
VALVES

1/4 -4-TA-7-4RP 1.50 3/4 1/2 1/2 -8-TA-7-8RG 1.80 0.28 1 1/16
1/4 -6-TA-7-4RP 1.55 3/4 Dimensions, mm
3/8 0.27
3/8 -6-TA-7-6RP 1.57 15/16
1/4 -6-MTA-7-4RG 35.3 19
3/8 -8-TA-7-6RP 1.78 15/16 6 3/8 -6-MTA-7-6RG 38.4 4.1 24
1/2 0.38
1/2 -8-TA-7-8RP 2.02 1 1/16
DIAPHRAGM

1/2 -6-MTA-7-8RG 42.9 27


BELLOWS,

VALVES

Dimensions, mm 1/4 -8-MTA-7-4RG 33.0 5.5 19


1/8 -6-MTA-7-2RP 32.0 14 8 3/8 -8-MTA-7-6RG 38.9 5.6 24
6 4.1
1/4 -6-MTA-7-4RP 37.8 19 1/2 -8-MTA-7-8RG 43.7 5.6 27
12 1/2 -12-MTA-7-8RP 49.8 8.8 27 1/4 -10-MTA-7-4RG 34.5 5.5 19
CHECK & RELIEF

10 3/8 -10-MTA-7-6RG 36.1 6.5 24


VALVES

1/2 -10-MTA-7-8RG 41.1 7.1 27


1/4 -12-MTA-7-4RG 40.1 5.5 19
F flat 12 3/8 -12-MTA-7-6RG 44.7 6.5 24
1/2 -12-MTA-7-8RG 48.8 7.0 27
ISO/BSP parallel thread
(RJ) fittings are available in 16 1/2 -16-MTA-7-8RG 49.0 7.0 27
METERING
NEEDLE &

VALVES

E stainless steel only. 18 1/2 -18-MTA-7-8RG 49.3 7.0 27


ISO/BSP parallel gaskets
and O‑rings are available.
See page 60.
A
74°
INSTRUMENT

F flat
MANIFOLD
SYSTEMS

ISO/BSP Parallel Thread (RJ)

ISO
Thread
Dimensions
MODULAR
SYSTEMD

Tube Size Ordering


OD in. Number A E F AN Thread
Dimensions, in.
AN
1/4 1/4 SS-4-TA-7-4RJ 1.39 0.17 3/4 Tube Basic
3/8 3/8 SS-6-TA-7-6RJ 1.55 0.26 15/16 Tube Flare Ordering
REGULATORS
& FILTERS

1/2 1/2 SS-8-TA-7-8RJ 1.94 0.28 1 1/16 OD Size Number F


Dimensions, mm Dimensions, in.
1/4 SS-6-MTA-7-4RJ 35.3 19 1/8 -200-A-2ANF 3/8
1/8
6 3/8 SS-6-MTA-7-6RJ 38.6 4.1 24 1/4 -200-A-4ANF 9/16
MEASUREMENT

1/2 SS-6-MTA-7-8RJ 42.9 27 1/4 1/4 -400-A-4ANF 9/16


DEVICES

1/4 SS-8-MTA-7-4RJ 33.0 5.5 19 3/8 3/8 -600-A-6ANF 11/16


8 3/8 SS-8-MTA-7-6RJ 39.4 5.6 24 1/2 1/2 -810-A-8ANF 7/8
1/2 SS-8-MTA-7-8RJ 43.7 5.6 27
3/4 3/4 -1210-A-12ANF 1 1/4
1/4 SS-10-MTA-7-4RJ 34.5 5.5 19
10 3/8 SS-10-MTA-7-6RJ 36.1 6.5 24
MEDIUM- HIGH-
PRESSURE

1/2 SS-10-MTA-7-8RJ 41.1 7.1 27


1/4 SS-12-MTA-7-4RJ 40.1 5.5 19
12 3/8 SS-12-MTA-7-6RJ 44.7 6.5 24
1/2 SS-12-MTA-7-8RJ 48.8 7.0 27
REFERENCES

Refer to Installation Instructions, beginning on page 69.


Gaugeable Tube Fittings and Adapter Fittings 55

Additional Ordering Information

FITTINGS
TUBE
Swagelok tube fitting ordering numbers follow the sequence shown below.

SS
A - 2 0 D
B C 0 - 1
E - 2
F RT
G
SS - 2 0 0 - 1 - 2 RT

PIPE, WELD,
VCR, VCO
FITTINGS
A Material C Series F Second End Connection Size
A = Aluminum 0 =Fractional 1/16 to 3/8 in. and Add a size designator from the list at
B = Brass 1 1/4 to 2 in. left for the second end connection or if
1 = Fractional 1/2 to 1 1/8 in. the fitting is a reducing union.

STANDARD
HC = Alloy C-276

TUBING
INC = Alloy 600 3 = HC 3/4 in. and 1 in. with
M = Alloy 400 advanced geometry ferrules G Second End Connection Type
S = Carbon steel M = Millimeter tube size Add a second end connection type
SS = 316 stainless steel To order a female Swagelok tube fitting, add F. designator as needed.

FLEXIBLE
AN =37° male AN flare

TUBING
6ELT = High-temperature Example: SS-1F0-1-1.

HOSE /
316 stainless steel ANF =37° female AN flare
D Component
T = PTFE BT =Bored-through fitting
TI = Titanium 0 = Fitting F =Female thread
6MO = 6-Moly 1 = Body KN =Knurled nut, nylon ferrules

BALL & PLUG


VALVES
625 = Alloy 625 E Fitting Type KT =Knurled nut, PTFE ferrules
825 = Alloy 825 1 = Male connector M =Metric tube end
2507 = Alloy 2507 2 = 90° male elbow OR =O-seal connection
3 = Tee, union PR =ISO/BSP positionable parallel
4 = Cross, union pipe thread

DIAPHRAGM
BELLOWS,
B Size (Tube OD)

VALVES
5 = 45° male elbow RG =ISO/BSP parallel pipe thread
Fractional, in. Metric, mm
6 = Union (gauge)
1 = 1/16 2 = 2
7 = Female connector RJ =ISO/BSP parallel pipe thread
2 = 1/8 3 = 3
8 = Female elbow (Japanese gauge)
3 = 3/16 4 = 4

CHECK & RELIEF


9 = Elbow, union RP =ISO/BSP parallel pipe thread

VALVES
4 = 1/4 6 = 6
11 = Bulkhead male connector RS =ISO/BSP parallel pipe thread
5 = 5/16 8 = 8
61 = Bulkhead union RT =ISO/BSP tapered pipe thread
6 = 3/8 10 = 10
71 = Bulkhead female connector ST =Straight thread with O-ring
8 = 1/2 12 = 12
A = Adapter (for SAE/MS)
10 = 5/8 14 = 14

METERING
W =Male pipe weld/tube socket

NEEDLE &
C = Cap

VALVES
12 = 3/4 15 = 15
P = Plug weld
14 = 7/8 16 = 16
16 = 1 18 = 18 PC = Port connector
18 = 1 1/8 20 = 20 R = Reducer
R1 = Bulkhead reducer

INSTRUMENT
20 = 1 1/4 22 = 22

MANIFOLD
SYSTEMS
24 = 1 1/2 25 = 25 2R = Reducing elbow
32 = 2 28 = 28 TFT = Tee, female run
32 = 32 TMT = Tee, male run
38 = 38 TRT =Tee, ISO/BSP parallel male
positionable run

MODULAR
50 = 50

SYSTEMD
TST =Tee, straight thread with
O‑ring male positionable run
TTF = Tee, female branch
TTM = Tee, male branch

REGULATORS
TTR =Tee, ISO/BSP parallel male
positionable branch & FILTERS
TTS =Tee, straight thread with
O‑ring male positionable
branch
MEASUREMENT
DEVICES

Tees and Crosses Additional Sizes and Materials


Ordering numbers for tees and crosses 4 Contact your authorized Swagelok representative for
indicate first the size of the run (1 to 2) information about additional sizes and special alloys.
MEDIUM- HIGH-

and then the size of the branch (3 for


PRESSURE

tees and 3 to 4 for crosses). 1 2


Example: S
 S-6M0-3-4TTF for a 316 SS
female tee for 6 mm tube with
1/4 in. female NPT branch
3
REFERENCES
56 Tube Fittings

Additional Ordering Information


FITTINGS
TUBE

Swagelok tube adapter ordering numbers follow the sequence shown below.

SS
A - B
2 - TA
C - D
1 - E
4 RT
F
SS - 2 - TA - 1 - 4 RT
PIPE, WELD,
VCR, VCO
FITTINGS

A Material C Component E Second End Connection Size


A = Aluminum TA = Fractional tube adapter Add a size designator from the list at
B = Brass MTA = Metric tube adapter left for the second end connection.
STANDARD

HC = Alloy C-276
TUBING

INC = Alloy 600 D Adapter Type F Second End Connection Type


M = Alloy 400 1 = Male adapter Add a second end connection type
S = Carbon steel 7 = Female adapter designator as needed.
SS = 316 stainless steel AN =37° male AN flare
FLEXIBLE
TUBING

6ELT = High-temperature ANF =37° female AN flare


HOSE /

316 stainless steel RG =ISO/BSP parallel pipe thread


T = PTFE (gauge)
TI = Titanium RJ =ISO/BSP parallel pipe thread
6MO = 6-Moly (Japanese gauge)
BALL & PLUG
VALVES

625 = Alloy 625 RP =ISO/BSP parallel pipe thread


825 = Alloy 825 RS =ISO/BSP parallel pipe thread
2507 = Alloy 2507 RT =ISO/BSP tapered pipe thread
ST =Straight thread with O-ring
(for SAE/MS)
DIAPHRAGM
BELLOWS,

VALVES

B Size (Tube OD) W =Male pipe weld/tube socket


Fractional, in. Metric, mm weld
1 = 1/16 2 = 2
2 = 1/8 3 = 3
CHECK & RELIEF

3 = 3/16 4 = 4
VALVES

4 = 1/4 6 = 6
5 = 5/16 8 = 8
6 = 3/8 10 = 10
8 = 1/2 12 = 12
METERING
NEEDLE &

VALVES

10 = 5/8 14 = 14
12 = 3/4 15 = 15
14 = 7/8 16 = 16
16 = 1 18 = 18
18 = 1 1/8 20 = 20
INSTRUMENT
MANIFOLD
SYSTEMS

20 = 1 1/4 22 = 22
24 = 1 1/2 25 = 25
32 = 2 28 = 28
32 = 32
38 = 38
MODULAR
SYSTEMD

50 = 50
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 57

Replacement Parts

FITTINGS
TUBE
To order, add a material designator from the How to Order table on page 14.

Nuts Female
G flat
Basic Basic

PIPE, WELD,
VCR, VCO
FITTINGS
Dimensions Dimensions
Tube Ordering Tube Ordering
OD Number G L OD Number G L
Dimensions, in. Dimensions, mm
L
1/16 -102-1 5/16 0.31 2 -2M2-1 12 11.9
1/8 -202-1 7/16 0.47 3 -3M2-1 12 11.9

STANDARD
TUBING
3/16 -302-1 1/2 0.47 4 -4M2-1 12 11.9
1/4 -402-1 9/16 0.50 6 -6M2-1 14 12.7
5/16 -502-1 5/8 0.53 8 -8M2-1 16 13.5
3/8 -602-1 11/16 0.56 10 -10M2-1 19 15.1

FLEXIBLE
TUBING

HOSE /
1/2 -812-1 7/8 0.69 12 -12M2-1 22 17.4
5/8 -1012-1 1 0.69 14 -14M2-1 25 17.4
3/4 -1212-1 1 1/8 0.69 15 -15M2-1 25 17.4
7/8 -1412-1 1 1/4 0.69 16 -16M2-1 25 17.4

BALL & PLUG


1 -1612-1 1 1/2 0.81 18 -18M2-1 30 17.4

VALVES
1 1/4 -2002-1 1 7/8 1.25 20 -20M2-1 32 17.4
1 1/2 -2402-1 2 1/4 1.50 22 -22M2-1 32 17.4
2 -3202-1 3 2.06 25 -25M2-1 38 20.6
-28M2-1 46 30.6

DIAPHRAGM
BELLOWS,
28

VALVES
B-28M2-1 45 20.6
30 -30M2-1 50 32.7
32 -32M2-1 50 34.4
38 -38M2-1 60 40.6

CHECK & RELIEF


VALVES
50 -50M2-1 3 in. 52.3

G flat
Knurled Female

METERING
NEEDLE &
The Swagelok knurled nut tube fitting provides a leak-tight seal without the

VALVES
use of inserts on most wall thicknesses of polyethylene tubing. Inserts may be
required for larger sizes.
L
To set the ferrules on the tubing, initial connections must be made with a
wrench, tightening the nut one and one-quarter turns from finger-tight (three-

INSTRUMENT
MANIFOLD
SYSTEMS
quarter turn for 1/16, 1/8 and 3/16 in.; 2, 3, and 4 mm fittings). Leak-tight
connections may be reassembled with finger-tight assembly.
To order a knurled nut, add K to the female nut basic ordering number.
Example: B-402-1K

MODULAR
SYSTEMD
To order a knurled nut on an assembled fitting with nylon ferrules, add KN to
the fitting ordering number.
Example: SS-400-1-2KN
To order a knurled nut on an assembled fitting with PTFE ferrules, add KT to

REGULATORS
& FILTERS
the fitting ordering number.
Example: SS-400-1-2KT

Male
MEASUREMENT

G flat
DEVICES

Basic Basic
Dimensions Dimensions
Tube Ordering Tube Ordering
OD Number G L OD Number G L
Dimensions, in. Dimensions, mm
MEDIUM- HIGH-

L
PRESSURE

1/16 -1F2-1GC 1/4 0.38 10 -10MF2-1 22 22.1


1/8 -2F2-1GC 3/8 0.53 12 -12MF2-1 24 22.1
For use in female Swagelok
end connections. 1/4 -4F2-1 1/2 0.62
1/2 -8F2-1 15/16 0.87
REFERENCES
58 Tube Fittings

Replacement Parts
FITTINGS
TUBE

SWAGELOK FRONT FERRULE CUTAWAY-MS-01-140 C-PH-0056-BDM


To order, add a material designator from the How to Order table on page 14.
SWAGELOK BACK FERRULE CUTAWAY-MS-01-140 C-PH-0056-ADM

Ferrules
PIPE, WELD,
VCR, VCO
FITTINGS

Front Back
STANDARD
TUBING

Basic Basic Basic Basic


Tube Ordering Tube Ordering Tube Ordering Tube Ordering
OD Number OD Number OD Number OD Number
Dimensions, in. Dimensions, mm Dimensions, in. Dimensions, mm
1/16 -103-1 2 -2M3-1 1/16 -104-1 2 -2M4-1
FLEXIBLE
TUBING
HOSE /

1/8 -203-1 3 -3M3-1 1/8 -204-1 3 -3M4-1


3/16 -303-1 4 -4M3-1 3/16 -304-1 4 -4M4-1
1/4 -403-1 6 -6M3-1 1/4 -404-1 6 -6M4-1
5/16 -503-1 8 -8M3-1 5/16 -504-1 8 -8M4-1
BALL & PLUG

3/8 -603-1 10 -10M3-1 3/8 -604-1 10 -10M4-1


VALVES

1/2 -813-1 12 -12M3-1 1/2 -814-1 12 -12M4-1


5/8 -1013-1 14 -14M3-1 5/8 -1014-1 14 -14M4-1
3/4 -1213-1 15 -15M3-1 3/4 -1214-1 15 -15M4-1
7/8 -1413-1 16 -16M3-1 7/8 -1414-1 16 -16M4-1
DIAPHRAGM
BELLOWS,

VALVES

1 -1613-1 18 -18M3-1 1 -1614-1 18 -18M4-1


1 1/4 -2003-1➀ 20 -20M3-1 1 1/4 -2004-1➀ 20 -20M4-1
1 1/2 -2403-1➀ 22 -22M3-1 1 1/2 -2404-1➀ 22 -22M4-1
2 -3203-1➀ 25 -25M3-1 2 -3204-1➀ 25 -25M4-1
CHECK & RELIEF
VALVES

➀ Over 1 in. and over 28 -28M3-1➀ ➀ Over 1 in. and over 28 -28M4-1➀
25 mm stainless steel 30 -30M3-1➀ 25 mm stainless steel 30 -30M4-1➀
front ferrules are PFA back ferrules are PFA
coated. To order silver- 32 -32M3-1➀ coated. To order back 32 -32M4-1➀
plated front ferrules, add 38 -38M3-1➀ ferrules without PFA 38 -38M4-1➀
-BL to the basic ordering coating, add -WC to the
50 -50M3-1➀ 50 -50M4-1➀
METERING
NEEDLE &

number. basic ordering number.


VALVES

Example: SS-2003-1BL Example: SS-2004-1WC


INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 59

Replacement Parts

FITTINGS
TUBE
Nut-Ferrule Set and Ferrule Set
Use of Nuts and Ferrules
Using Swagelok nuts and ferrules on tube fittings or valves with tube end connections

PIPE, WELD,
VCR, VCO
FITTINGS
requires critical interaction of precision parts.
Swagelok nuts and ferrules are sold as replacement parts for use with only Swagelok
bodies, fittings, valves, and hose products.
Sets are shown with arbors. One arbor holds five nut-ferrule sets or ten ferrule sets.

STANDARD
TUBING
Nut-Ferrule Set Ferrule Set

FLEXIBLE
TUBING

HOSE /
The nut-ferrule set contains one nut, one back ferrule, and The ferrule set contains one front ferrule and one back ferrule.

BALL & PLUG


one front ferrule. To order, add a material designator to the basic ordering number.

VALVES
To order, add a material designator to the basic ordering number. Please order ferrule sets in multiples of ten.
Please order nut-ferrule sets in multiples of five. Example: SS-100-SET
Example: SS-400-NFSET

DIAPHRAGM
BELLOWS,
VALVES
Material Designator Tube Basic Material Designator Tube Basic
Brass B OD Ordering Number Alloy 400 M OD Ordering Number
Dimensions, in. Dimensions, in.
Carbon steel S Aluminum A
1/4 -400-NFSET 1/16 -100-SET
316 stainless Brass B

CHECK & RELIEF


SS 3/8 -600-NFSET 1/8 -200-SET
steel Carbon steel S

VALVES
1/2 -810-NFSET 3/16 -300-SET
Nylon NY
Dimensions, mm 1/4 -400-SET
PTFE T
6 -6M0-NFSET 5/16 -500-SET
316 stainless
8 -8M0-NFSET SS 3/8 -600-SET
steel

METERING
NEEDLE &
VALVES
10 -10M0-NFSET 1/2 -810-SET
12 -12M0-NFSET Dimensions, mm
6 -6M0-SET
8 -8M0-SET

INSTRUMENT
MANIFOLD
SYSTEMS
10 -10M0-SET
Nut-Ferrule Package and Ferrule-Pak Package 12 -12M0-SET
To order the nut-ferrule package (50 nut-ferrule sets) or ferrule-pak package (100 front
and back sets), contact your authorized Swagelok sales and service representative.

MODULAR
SYSTEMD
Nut-Ferrule Package Ferrule-Pak Package

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
60 Tube Fittings

Replacement Parts
FITTINGS
TUBE

ISO/BSP Parallel Gaskets


Steel and Stainless Steel ISO
(RS Fitting) Thread Ordering Number
PIPE, WELD,
VCR, VCO
FITTINGS

RS fitting steel Gasket Size, in. RS Gasket➀ RSD Gasket➁ RSNB Gasket
gaskets provide 1/8 S-2-RS-2V SS-2-RSD-2V 304L-2-RSNB-2
a seal with male 1/4 S-4-RS-2V➂ SS-4-RSD-2V 304L-4-RSNB-2
RS/RSD ISO/BSP parallel 3/8 S-6-RS-2V➂ SS-6-RSD-2V 304L-6-RSNB-2
Gasket
threads.
STANDARD

1/2 S-8-RS-2V➂ SS-8-RSD-2V 304L-8-RSNB-2


TUBING

The RS gasket is 3/4 S-12-RS-2V SS-12-RSD-2V 304L-12-RSNB-2


of a fluorocarbon 1 S-16-RS-2V SS-16-RSD-2V 304L-16-RSNB-2
FKM inner ring bonded to a carbon 1 1/4 S-20-RS-2V SS-20-RSD-2V 304L-20-RSNB-2
steel outer ring. 1 1/2 S-24-RS-2V SS-24-RSD-2V 304L-24-RSNB-2
FLEXIBLE
TUBING
HOSE /

The RSD (DIN-style) gasket is a ➀ Also available with a Buna inner ring. To order, replace V with B
fluorocarbon FKM inner ring bonded to in the ordering number.
a stainless steel or carbon steel outer Example: S -2-RS-2B
➁ Also available with a carbon steel outer ring. To order, replace
ring as recommended in ISO 1179-1973. SS with S in the ordering number.
BALL & PLUG

It can be used with end connections


VALVES

Example: S-8-RSD-2V
designed in accordance with DIN 3852 ➂ Also available with a stainless steel outer ring. To order, replace
Part 2. S with SS in the ordering number.
Example: SS-8-RS-2V
The RSNB gasket is an all-metal
304L stainless steel gasket similar to
DIAPHRAGM
BELLOWS,

VALVES

RSNB DIN 7603 form D.


Gasket

Copper (RP and RS Fitting)


CHECK & RELIEF

ISO
VALVES

The RP and RS Gasket Thread Ordering


fitting copper Size, in. Number
gasket provides 1/8 CU-2-RP-2
a seal with male 1/4 CU-4-RP-2
ISO/BSP parallel 3/8 CU-6-RP-2
METERING
NEEDLE &

VALVES

threads. 1/2 CU-8-RP-2


3/4 CU-12-RP-2
1 CU-16-RP-2
1 1/4 CU-20-RP-2
INSTRUMENT
MANIFOLD
SYSTEMS

1 1/2 CU-24-RP-2

Copper and Nickel Gasket PTFE (RJ Fitting)


MODULAR

(RG, Gauge Fitting)


SYSTEMD

The RJ fitting PTFE gasket provides


The RG fitting gasket provides a seal with ISO/BSP parallel male
a seal on pressure gauges equipped threads.
with ISO/BSP parallel male threads.
REGULATORS

ISO
& FILTERS

ISO Thread Ordering


Thread Ordering Number Size, in. Number
Size, in. Copper Nickel Regular Gaskets
1/4 CU-4-RG-2 NI-4-RG-2 1/4 T-4-RJ-2
MEASUREMENT

3/8 CU-6-RG-2 NI-6-RG-2 3/8 T-6-RJ-2


DEVICES

1/2 CU-8-RG-2 NI-8-RG-2 1/2 T-8-RJ-2


Thick Gaskets
1/4 T-4-RJ-2-T
MEDIUM- HIGH-

3/8 T-6-RJ-2-T
PRESSURE

1/2 T-8-RJ-2-T
REFERENCES

Contact your authorized Swagelok representative for gasket dimensions.


Gaugeable Tube Fittings and Adapter Fittings 61

Replacement Parts

FITTINGS
TUBE
O-Rings
Buna N Buna N
(O-Seal Straight Threads) (O-Seal Pipe Threads)

PIPE, WELD,
VCR, VCO
FITTINGS
O-ring hardness is 70 durometer. O-ring hardness is 70 durometer.

Thread Uniform NPT/ISO Uniform


Size Size Ordering Pipe Size Size Ordering
in. Number Number in. Number Number

STANDARD
TUBING
5/16-24 011 BN-70-OR-011 1/8 013 BN-70-OR-013
3/8-24 012 BN-70-OR-012 1/4 113 BN-70-OR-113
7/16-20 013 BN-70-OR-013 3/8 116 BN-70-OR-116
1/2-20 112 BN-70-OR-112 1/2 118 BN-70-OR-118

FLEXIBLE
TUBING

HOSE /
9/16-18 113 BN-70-OR-113
3/4-16 116 BN-70-OR-116
1 1/16-12 121 BN-70-OR-121
1 5/16-12 125 BN-70-OR-125

BALL & PLUG


VALVES
Fluorocarbon FKM Fluorocarbon FKM
(Positionable Fittings, (SAE/MS Straight Threads)

DIAPHRAGM
BELLOWS,
ISO/BSP Parallel Threads)

VALVES
O-ring hardness is 90 durometer.
O-ring hardness is 90 durometer.
SAE/MS
ISO Thread Uniform

CHECK & RELIEF


Thread Uniform Size Size Ordering

VALVES
Size Size Ordering in. Number Number
in. Number Number 5/16-24 902 FCBR-90-OR-902
1/8 502➀ FSP-90-OR-502 3/8-24 903 FCBR-90-OR-903
1/4 111 FCBR-90-OR-111 7/16-20 904 FCBR-90-OR-904

METERING
NEEDLE &
3/8 113 FCBR-90-OR-113 1/2-20 905 FCBR-90-OR-905

VALVES
1/2 508➀ FCBR-90-OR-508 9/16-18 906 FCBR-90-OR-906
3/4 119 FCBR-90-OR-119 3/4-16 908 FCBR-90-OR-908
1 217 FCBR-90-OR-217 7/8-14 910 FCBR-90-OR-910

INSTRUMENT
➀ Not a uniform O-ring size. 1 1/16-12 912 FCBR-90-OR-912

MANIFOLD
SYSTEMS
1 3/16-12 914 FCBR-90-OR-914
1 5/16-12 916 FCBR-90-OR-916
1 5/8-12 920 FCBR-90-OR-920
1 7/8-12 924 FCBR-90-OR-924

MODULAR
SYSTEMD
2 1/2-12 932 FCBR-90-OR-932

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
62 Tube Fittings

Tools and Accessories


FITTINGS
TUBE

Hydraulic Swaging Units


Swagelok hydraulic swaging units preswage Swagelok ferrules onto tubing prior to
assembly and provide Swagelok tube fitting connections that are 100 % gaugeable
upon initial installation. Multihead hydraulic and air-actuated hydraulic swaging units:
PIPE, WELD,
VCR, VCO
FITTINGS

■ Place no initial strain on fitting body threads or on body seal surfaces


■ Are available with interchangeable fractional and metric tooling
■ Fit neatly in a rugged plastic carrying case
STANDARD

■ Reduce assembly and installation time and operator error.


TUBING

Multihead Hydraulic Swaging Unit (MHSU)


■ Is available in two unit sizes, with
tooling for:
FLEXIBLE
TUBING
HOSE /

■ 1/2 to 1 in. and 12 to 25 mm tubing


and tube adapters
■ 1 to 2 in. and 25 to 50 mm tubing
■ Must be used to install 1 1/4, 1 1/2,
BALL & PLUG
VALVES

and 2 in. and 28, 30, 32, 38, and


50 mm Swagelok tube fittings
■ Is standard with a tube marking
feature to indicate when tube is
DIAPHRAGM
BELLOWS,

properly bottomed in the unit


VALVES

■ Is available with a support base (as


MHSU Unit Components Tooling Kit Components
shown). See Ordering Information,
page 63. ■ Multihead hydraulic swaging unit ■ Die head sets for Swagelok tube
fitting sizes:
CHECK & RELIEF

■ Hydraulic hose—2 ft (0.6 m) with all


The MHSU cannot be used for
VALVES

units except 1 in./25 mm and over ■ Fractional, up to 1 in.—1/2, 5/8, 3/4,


Alloy 2507 tubing 1/2 in. and under unit without support base, which 7/8, and 1 in.
or for medium-pressure tubing. contains 6 ft (1.8 m) hose ■ Fractional, 1 in. and over—1, 1 1/4,
For 5/8 and 3/4 in. alloy 2507 tubing, ■ Retaining ring pliers 1 1/2, and 2 in.
order the 1 in./25 mm and over unit
METERING
NEEDLE &

VALVES

■ Safety glasses ■ Metric, up to 25 mm—12, 14, 15,


and alloy 2507 tooling kit and gap
inspection gauges. ■ Operating instructions 16, 18, 20, 22, and 25 mm
■ Carrying case ■ Metric, 25 mm and over—25, 28,
30, 32, and 38 mm
INSTRUMENT
MANIFOLD
SYSTEMS

Recommended Minimum Wall Thickness of Tubing for use with the MHSU ■ 50 mm tooling available separately
■ Gap inspection gauges
Swagelok Tube Fittings Swagelok Tube Fittings
■ Chamfer block (up to 1 in./25 mm
Steel, Stainless Steel, Steel, Stainless Steel,
Alloy 400 Alloy (C-276, Alloy 400 Alloy (C-276,
sizes only)
MODULAR
SYSTEMD

Grade 2 600, 6-moly, Grade 2 600, 6-moly,


Titanium 825 and 625) Titanium 825 and 625) Technical Data
Tooling Tooling
Size Tubing Wall Size Tubing Wall ■ Dimensions—MHSU case
Dimensions, in. Dimensions, mm 22 in. (55.9 cm) high, 24 in. (61.0 cm)
wide, 8.75 in. (22.2 cm) deep
REGULATORS

1/2 0.049 12
& FILTERS

5/8 14 1.5 ■ Weight


0.065
3/4 15 1.5 Up to 1 in./25 mm MHSU in case with
0.065
7/8 16 tooling kit and support base—40 lb
1.8 (18.1 kg)
MEASUREMENT

1 0.083 18
DEVICES

1 1/4 20 1 in./25 mm and over MHSU in case


0.083 0.095 with tooling kit and support base—
1 1/2 22 2.0 2.0
55 lb (24.9 kg)
2 0.095 0.109 25
■ Construction
MEDIUM- HIGH-

Use of tubing below the 28


PRESSURE

High-strength stainless steel tooling


recommended minimum wall 30 2.2
for durability and corrosion resistance
thickness may result in the tube 32 2.2
sticking in the die head. 38 See next page for Ordering Information.
2.5
50
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 63

Tools and Accessories

FITTINGS
TUBE
Hydraulic Swaging Units
MHSU Ordering Information Accessories Tooling Kits
Select an ordering number. Additional and replacement gap Up to 1 in./25 mm

PIPE, WELD,
inspection gauges are available. See

VCR, VCO
FITTINGS
Ordering Numbers
page 67. Tube Ordering
See the table below for replacement OD Number
MHSU Unit
retaining rings, pliers, and chamfer Dimensions, in.
Up to 1 in./
MS-MHSU-U-E blocks. 1/2 MS-MHSUT-U-810-M
25 mm sizes

STANDARD
TUBING
1 in./25 mm 5/8 MS-MHSUT-U-1010-M
MS-MHSU-O-E
and over sizes 3/4 MS-MHSUT-U-1210-M
MHSU Unit Ordering Number
MHSU Unit with Tooling Kit 7/8 MS-MHSUT-U-1410-M
Fractional Retaining Ring
MS-MHSU-U-E-FKIT-M 1 MS-MHSUT-U-1610-M
up to 1 in. sizes Up to 1 in./

FLEXIBLE
TUBING
MS-MHSU-N5000-200-H

HOSE /
Fractional 1 in. 25 mm sizes Alloy 2507 Tubing
MS-MHSU-O-E-FKIT-M 1 in./25 mm
and over sizes 5/8 MS-MHSUT-O-2507-1010-M
MS-MHSU-N5000-315-H
Metric up to and over sizes
MS-MHSU-U-E-MKIT-M 3/4 MS-MHSUT-O-2507-1210-M
25 mm sizes Retaining Ring Pliers
Dimensions, mm

BALL & PLUG


Metric 25 to Up to 1 in./

VALVES
MS-MHSU-O-E-MKIT-M MS-MHSU-0504 12 MS-MHSUT-U-12M0-M
38 mm➀ sizes 25 mm sizes
➀ 50 mm tooling available separately. 1 in./25 mm 14 MS-MHSUT-U-14M0-M
MS-MHSU-0700
and over sizes 15 MS-MHSUT-U-15M0-M
Support Base 16 MS-MHSUT-U-16M0-M

DIAPHRAGM
BELLOWS,
VALVES
Add -B to the ordering number. 18 MS-MHSUT-U-18M0-M
Chamfer Ordering
Examples: MS-MHSU-U-E-B Blocks Number 20 MS-MHSUT-U-20M0-M
MS-MHSU-U-E-FKIT-M-B in. 22 MS-MHSUT-U-22M0-M
25 MS-MHSUT-U-25M0-M

CHECK & RELIEF


Operating Instructions 1/2 MS-CB-810

VALVES
5/8 MS-CB-1010
MHSU ordering numbers include 1 in./25 mm and Over
English-language instructions. For 3/4 MS-CB-1210
other languages, visit swagelok.com. 7/8 MS-CB-1410 Tube Ordering
1 MS-CB-1610 OD Number

METERING
NEEDLE &
VALVES
mm Dimensions, in.
See the Swagelok Multihead Hydraulic 1 MS-MHSUT-O-1610-M
12 MS-CB-12M0
Swaging Unit (MHSU) Setup and 1 1/4 MS-MHSUT-O-2000-M
Operating Instructions, MS‑12‑37, for 14 MS-CB-14M0
15 MS-CB-15M0 1 1/2 MS-MHSUT-O-2400-M
information about using the MHSU.

INSTRUMENT
MANIFOLD
SYSTEMS
16 MS-CB-16M0 2 MS-MHSUT-O-3200-M
18 MS-CB-18M0 Dimensions, mm
20 MS-CB-20M0 25 MS-MHSUT-O-25M0-M
22 MS-CB-22M0 28 MS-MHSUT-O-28M0-M

MODULAR
SYSTEMD
25 MS-CB-25M0 30 MS-MHSUT-O-30M0-M
32 MS-MHSUT-O-32M0-M
38 MS-MHSUT-O-38M0-M
50 MS-MHSUT-O-50M0-M

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
64 Tube Fittings

Tools and Accessories


FITTINGS
TUBE

Hydraulic Swaging Units


Air-Actuated
Hydraulic Swaging Unit (AHSU)
PIPE, WELD,
VCR, VCO
FITTINGS

■ Requires only one unit with


interchangeable tooling to swage
1/4 to 1/2 in. and 6 to 12 mm
Swagelok tube fitting ferrule sizes
■ Requires no threading of nut on or off
STANDARD
TUBING

the tooling

The AHSU cannot be used for


alloy 2507 tubing or for medium-
pressure tubing.
FLEXIBLE
TUBING
HOSE /

AHSU Unit Components


■ Air-actuated hydraulic swaging unit
■ Hex key
BALL & PLUG
VALVES

■ Adapter plates—for tube fittings


smaller than 1/2 in. or 12 mm
AHSU Ordering Information High-Volume Swaging Unit (HVSU)
■ Safety glasses
Select an ordering number. The Swagelok
■ Gap inspection gauges
high-volume
DIAPHRAGM
BELLOWS,

VALVES

■ Operating instructions swaging unit


Ordering Numbers
■ Carrying case (HVSU) is
AHSU Unit
designed to
AHSU only MS-AHSU-E
Tooling Kit Components easily preswage
CHECK & RELIEF

AHSU Unit with Tooling Kit a Swagelok nut


■ Die head sets and gap inspection
VALVES

1/4, 3/8, 1/2 in. and ferrules


gauges for Swagelok tube fitting sizes: MS-AHSU-E-FKIT
sizes onto stainless steel tubing. The
■ Fractional—1/4, 3/8, and 1/2 in. 6, 8, 10, 12 mm
MS-AHSU-E-MKIT pneumatically driven and electronically
■ Metric—6, 8, 10, and 12 mm sizes
controlled semiautomatic unit uses
sensors to start and stop the process
METERING
NEEDLE &

VALVES

Technical Data Tooling Kits for consistent preswaging results.


■ Dimensions—AHSU case
Tube Ordering Refer to High-Volume Swaging Unit
19 in. (48.3 cm) high, 15.5 in. (39.4 cm) OD Number catalog, MS‑02‑441, for additional
wide, 7.5 in. (19.0 cm) deep information.
Dimensions, in.
INSTRUMENT
MANIFOLD
SYSTEMS

■ Weight 1/4 MS-AHSUT-400-1


AHSU in case with tooling kit—28 lb 3/8 MS-AHSUT-600-1
(12.7 kg) 1/2 MS-AHSUT-810-1
■ Power requirements
Dimensions, mm
MODULAR
SYSTEMD

20 to 70 psig (1.4 to 4.8 bar) 6 MS-AHSUT-6M0-1


regulated shop air, depending on 8 MS-AHSUT-8M0-1
fitting size and material
10 MS-AHSUT-10M0-1
■ Construction
12 MS-AHSUT-12M0-1
REGULATORS
& FILTERS

High-strength stainless steel


tooling for durability and corrosion Operating Instructions
resistance
AHSU ordering numbers include
■ Air inlet port English-language instructions. For
MEASUREMENT

1/4 in. Swagelok tube fitting other languages, visit swagelok.com.


DEVICES

Accessories
Additional and replacement gap
inspection gauges are available. See
MEDIUM- HIGH-
PRESSURE

page 67.

Refer to Air-Actuated Hydraulic


Swaging Unit (AHSU) Setup and
Operating Instructions, MS‑12‑38, for
REFERENCES

information about using the AHSU.


Gaugeable Tube Fittings and Adapter Fittings 65

Tools and Accessories

FITTINGS
TUBE
Preswaging Tools
For Swagelok tube fitting installations in close
quarters, the Swagelok preswaging tool is a

PIPE, WELD,
VCR, VCO
FITTINGS
convenient accessory.

Features
■ Preswages ferrules onto the tube
■ Enables the installer to work in a more open, safe area

STANDARD
TUBING
■ Makes it possible to complete the installation by following
retightening instructions for Swagelok tube fittings

A gaugeable preswaging tool is available in the

FLEXIBLE
TUBING
following sizes: 1/4, 3/8, 1/2, and 5/8 inch and

HOSE /
6, 8. 10, 12, and 16 mm. All other sizes are not
gaugeable. The gaugeable feature allows the
installer to quickly measure the gap between
the nut and the fitting body with a standard

BALL & PLUG


VALVES
Swagelok gap gauge during initial installation.
The gaugeable preswage tool is distinguished
from the standard tool by the addition of a
colored band located between the wrench pad
and the Swagelok tube fitting end.

DIAPHRAGM
BELLOWS,
VALVES
Tube Ordering Tube
OD Number OD Ordering Number
Dimensions, mm

CHECK & RELIEF


Dimensions, in.

VALVES
Female Nut Female Nut
1/16 MS-ST-100 3 MS-ST-3M0
1/8 MS-ST-200 4 MS-ST-4M0
3/16 MS-ST-300 6➀ MS-ST-6M0GA

METERING
NEEDLE &
VALVES
1/4➂ MS-ST-400GA 8➀ MS-ST-8M0GA
5/16 MS-ST-500 10➀ MS-ST-10M0GA
3/8➂ MS-ST-600GA 12➀ MS-ST-12M0GA
1/2➂ MS-ST-810GA 14 MS-ST-14M0

INSTRUMENT
MANIFOLD
SYSTEMS
5/8➀➂ MS-ST-1010GA 15 MS-ST-15M0
5/8 (alloy 2507) MS-ST-2507-1010 16➀ MS-ST-16M0GA
3/4➀ MS-ST-1210 18 MS-ST-18M0
3/4 (alloy 2507) MS-ST-2507-1210 20 MS-ST-20M0

MODULAR
SYSTEMD
7/8 MS-ST-1410 22 MS-ST-22M0
1 MS-ST-1610 25 MS-ST-25M0
Male Nut ➀ Ordering numbers containing
GA at the end are gaugeable
1/16 MS-ST-1F0 preswage tools, all others are non-

REGULATORS
& FILTERS
1/4 (medium- gaugeable preswage tools.
MS-ST-4FK0
pressure)
3/8 (medium-
MS-ST-6FK0
pressure)
MEASUREMENT

1/2➁ MS-ST-8F0
DEVICES

1/2 (medium-
MS-ST-8FK0
pressure)
➀ For alloy 2507 tubing, use the preswaging tool
for the appropriate tube OD and with 2507 in
the ordering number.
MEDIUM- HIGH-
PRESSURE

➁ For medium-pressure tubing, use the


preswaging tool for the appropriate tube OD
and with FK0 in the ordering number.
➂ Ordering numbers containing GA at the end
are gaugeable preswage tools, all others are
non-gaugeable preswage tools.
REFERENCES
66 Tube Fittings

Tools and Accessories


FITTINGS
TUBE

Wrenches
Tee Wrench
The tee wrench provides positive backup support when
PIPE, WELD,
VCR, VCO
FITTINGS

installing Swagelok union tees and crosses.


STANDARD
TUBING

Features
FLEXIBLE
TUBING
HOSE /

■ Allows user to hold fitting body firmly and precisely


■ Is available in a variety of sizes
■ Fits and carries easily in tool box, pouch, or belt
BALL & PLUG
VALVES

■ Head and handle constructed of stainless steel


■ Features a cushioned vinyl grip and generous gripping area
for handle
■ Holds tee in various orientations
DIAPHRAGM
BELLOWS,

VALVES

Ordering Information

For Swagelok Gaugeable Union Tees and Crosses


Tube OD Ordering Number Tee Cross
CHECK & RELIEF
VALVES

1/4 in. and 6 mm MS-TW-4 ✓ ✓


5/16 and 3/8 in. and 8 mm MS-TW-6 ✓ ✓
10 mm MS-TW-10M ✓ ➀
1/2 in. and 12 mm MS-TW-8 ✓ ✓
METERING
NEEDLE &

VALVES

➀ Use MS-TW-8 on 10 mm Swagelok crosses.


INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 67

Tools and Accessories

FITTINGS
TUBE
Gap Inspection Gauges
Swagelok gap inspection gauges assure the installer or
inspector that the fitting has been sufficiently pulled up

PIPE, WELD,
VCR, VCO
FITTINGS
on initial installation, whether using a Swagelok multihead
hydraulic swaging unit (MHSU), page 62, or air-actuated
hydraulic swaging unit (AHSU), page 64, or wrench
tightening. All metal Swagelok tube fittings are gaugeable,
with the exception of a few forged bodies in aluminum.

STANDARD
TUBING
For Installation Using the AHSU For Installation Using a Wrench

Fitting Size Fitting Size Ordering

FLEXIBLE
in. mm Ordering Number in. mm Number

TUBING

HOSE /
Female Nut Female Nut
1/4, 3/8, 1/2 — MS-AHSU-IG-468 1/16 — MS-IG-100
— 6, 8, 10, 12 MS-AHSU-IG-612M 1/8 2, 3 MS-IG-200

BALL & PLUG


3/16 4 MS-IG-300

VALVES
For Installation Using the MHSU 1/4 6 MS-IG-400
1/4, 3/8, 1/2 6, 12 MS-IG-468
Fitting Size
1/4, 1/2 6, 8, 10, 12 MS-IG-612M
in. mm Ordering Number

DIAPHRAGM
BELLOWS,
5/16 8 MS-IG-500

VALVES
Female Nut
1/2➀ 12 MS-MHSU-IG-810 3/8 — MS-IG-600
5/8➁ 14, 15, 16 MS-MHSU-IG-1010 — 10 MS-IG-10M0
5/8 (alloy 2507) — MS-MHSU-IG-2507-1010 1/2 12 MS-IG-810

CHECK & RELIEF


3/4➁ 18 MS-MHSU-IG-1210 5/8 14, 15, 16 MS-IG-1010

VALVES
3/4 (alloy 2507) — MS-MHSU-IG-2507-1210 5/8 (alloy 2507) — MS-IG-2507-1010
7/8 20, 22 MS-MHSU-IG-1410 3/4 18 MS-IG-1210
1 25 MS-MHSU-IG-1610-1 3/4 (alloy 2507) — MS-IG-2507-1210
28 MS-MHSU-IG-28M0-1 7/8 20, 22 MS-IG-1410

METERING
NEEDLE &

VALVES
30 MS-MHSU-IG-30M0-1
1 25 MS-IG-1610
1 1/4 — MS-MHSU-IG-2000-2
Male Nut
— 32 MS-MHSU-IG-32M0-1
1/16 — MS-IG-1F0
— 38 MS-MHSU-IG-38M0-1

INSTRUMENT
1/8 2, 3 MS-IG-2F0

MANIFOLD
SYSTEMS
1 1/2 — MS-MHSU-IG-2400-1
1/4, 3/8, 1/2
— 50 MS-MHSU-IG-50M0-1
(medium- — MS-IG-FK0
2 — MS-MHSU-IG-3200-1 pressure)
➀ The MHSU cannot be used for alloy 2507 tubing 1/2 in. and under
or for medium-pressure tubing.

MODULAR
SYSTEMD
➁ For 5/8 and 3/4 in. alloy 2507 tubing, order the 1 in. (25 mm) and
over unit and alloy 2507 tooling and gauge.

Depth Marking Tools


REGULATORS
Swagelok depth & FILTERS
Tube Ordering Tube Ordering
marking tools help OD Number OD Number
ensure that tubing Dimensions, in. Dimensions, mm
is bottomed on the
MEASUREMENT

1/4 MS-DMT-400 6 MS-DMT-6M0


shoulder inside
DEVICES

3/8 MS-DMT-600 8 MS-DMT-8M0


the Swagelok tube
1/2 MS-DMT-810 10 MS-DMT-10M0
fitting body.
5/8 MS-DMT-1010 12 MS-DMT-12M0
3/4 MS-DMT-1210 16 MS-DMT-16M0
MEDIUM- HIGH-
PRESSURE

7/8 MS-DMT-1410 18 MS-DMT-18M0


1 MS-DMT-1610
REFERENCES
68 Tube Fittings

Tools and Accessories


FITTINGS
TUBE

Bulkhead Retainers "U" drive


screw
(included) “U” drive screw
By using the bulkhead retainer,
one person can tighten the jam F E Bulkhead retainer
PIPE, WELD,

nut on side A for initial bulkhead


VCR, VCO
FITTINGS

Bulkhead fitting installation


fitting installation. Now tubing utilizing bulkhead retainer
can be connected to side A and B A
by one person with one wrench,
Side A Side B
because the bulkhead retainer Jam Body
STANDARD

D nut hex
acts as a backup wrench.
TUBING

B 1/8 in.

Dimensions, in. “U”


Fitting Drill Drive
FLEXIBLE
TUBING
HOSE /

Size Ordering Hole Screw Drill


in. mm Number A B D E F Dia Size Number
1/16 — SS-102-61F 3/8 5/16 5/16 5/32
1/8 — SS-202-61F 1/2 1/2 13/32 7/32
BALL & PLUG

3/16 3, 4 SS-302-61F 9/16 9/16 15/32 1/4


VALVES

1/4 6 SS-402-61F 5/8 5/8 1/2 9/32 5/32 0.120 6-3/8 31


5/16 — SS-502-61F 11/16 11/16 9/16 5/16
— 8 SS-8M2-61F 11/16 18 mm 9/16 5/16
3/8 — SS-602-61F 3/4 3/4 5/8 11/32
DIAPHRAGM
BELLOWS,

VALVES

— 10 SS-10M2-61F 15/16 22 mm 3/4 13/32


1/2 12 SS-812-61F 15/16 15/16 3/4 13/32
5/8 15, 16 SS-1012-61F 1 1 1/16 13/16 13/32
7/32 0.144 10-1/2 27
3/4 18 SS-1212-61F 1 1/16 1 3/16 29/32 15/32
CHECK & RELIEF
VALVES

7/8 — SS-1412-61F 1 1/8 1 5/16 1 1/32 17/32


1 — SS-1612-61F 1 9/32 1 5/8 1 5/32 9/16
METERING
NEEDLE &

Inserts for Soft Plastic Tubing


VALVES

Basic
Tube Tube Bore Ordering
ID of OD ID ID Number
bore
Dimensions, in.
INSTRUMENT

Tube Tube 3/16 1/8 0.09 -305-2


MANIFOLD
SYSTEMS

ID OD
1/8 0.09 -405-2
1/4 0.17 0.11 -405-170
Swagelok inserts help secure soft plastic tubing being used 3/16 0.14 -405-3
with standard Swagelok tube fittings. To determine the 1/8 0.09 -505-2
MODULAR
SYSTEMD

correct size of the Swagelok insert to be used, check both 5/16 3/16 0.12 -505-3
outside diameter and inside diameter of the plastic tubing. 1/4 0.19 -505-4
For a complete line of hose connectors for soft plastic 3/16 0.12 -605-3
3/8
tubing, refer to Swagelok Hose and Flexible Tubing catalog, 1/4 0.19 -605-4
REGULATORS
& FILTERS

MS‑01‑180. 1/4 0.19 -815-4


1/2
3/8 0.31 -815-6
Ordering Information 3/8 0.31 -1015-6
Material Designator 5/8
Add the insert material 1/2 0.44 -1015-8
Alloy 400 M
MEASUREMENT

designator to the basic 1/2 0.44 -1215-8


Aluminum A
DEVICES

3/4
ordering number. 5/8 0.56 -1215-10
Brass B
Example: B-305-2 1 3/4 0.69 -1615-12
Carbon steel S
Dimensions, mm
Stainless steel SS
6 4 2.8 -6M5-4M
MEDIUM- HIGH-
PRESSURE

8 6 4.4 -8M5-6M
10 8 6.4 -10M5-8M
8 6.4 -12M5-8M
12
10 8.3 -12M5-10M
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 69

Gaugeability

FITTINGS
TUBE
On initial installation, the Swagelok gap inspection gauge
assures the installer or inspector that a fitting has been
sufficiently tightened.

PIPE, WELD,
VCR, VCO
FITTINGS
Position the Swagelok gap inspection gauge next to the gap between the nut and body.

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
If the gauge will not enter the gap, the If the gauge will enter the gap,
fitting is sufficiently tightened. additional tightening is required.

• Always depressurize a system before adjusting the

DIAPHRAGM
BELLOWS,
VALVES
tightness of a tube fitting connection.

Installation Instructions

CHECK & RELIEF


Swagelok tube fittings 1 in./25 mm and smaller can be installed quickly, easily, and reliably with simple hand tools.

VALVES
Over 1 in./25 mm sizes require use of a hydraulic swaging unit to swage the ferrules onto the tubing.

Safety Precautions Tubing Considerations

METERING
NEEDLE &
■ Do not bleed system by loosening fitting nut or fitting plug. ■ Metal tubing material should be softer than fitting material.

VALVES
■ Do not assemble or tighten fittings when system is For example, stainless steel tubing should not be used with
pressurized. brass fittings.
■ Make sure that the tubing rests firmly on the shoulder of the ■ When tubing and fittings are made of the same material,
tubing must be fully annealed.

INSTRUMENT
tube fitting body before tightening the nut.

MANIFOLD
SYSTEMS
■ Use the correct Swagelok gap inspection gauge to ensure ■ Always use an insert with extremely soft or pliable plastic
sufficient pull-up upon initial installation. tubing.
■ Always use proper thread sealants on tapered pipe ■ Extremes of wall thickness should always be checked
threads. against the suggested minimum and maximum wall

MODULAR
SYSTEMD
thickness limitations.
■ Do not mix materials or fitting components from various
manufacturers—tubing, ferrules, nuts, and fitting bodies. ■ Surface finish is very important to proper sealing. Tubing
with any kind of depression, scratch, raised portion, or
■ Never turn fitting body. Instead, hold fitting body and turn
other surface defect will be difficult to seal, particularly in
nut.

REGULATORS
gas service.
■ Avoid unnecessary disassembly of unused fittings. & FILTERS
■ Tubing that is oval and will not easily fit through fitting nuts,
■ Use only long reducers in female Swagelok end ferrules, and bodies should never be forced into the fitting.
connections.
Refer to Tubing Data catalog, MS-01-107, for additional
MEASUREMENT

See the instructions starting on the next page for installation information about tubing selection.
DEVICES

of Swagelok tube fittings, O-seal male connectors, caps and


plugs, port connectors, tube adapters, positionable elbows and
tees, weld fittings, depth marking tool, and preswaging tool.
MEDIUM- HIGH-
PRESSURE
REFERENCES
70 Tube Fittings

Installation Instructions
FITTINGS
TUBE

Swagelok Tube Fittings Up to 1 in./25 mm


These instructions apply both to traditional fittings and to fittings with the advanced back-ferrule geometry.
Safe practices and proper installation are imperative to the performance of the Swagelok tube fitting, especially in critical
PIPE, WELD,
VCR, VCO
FITTINGS

applications.
For 5/8, 3/4, 7/8 and 1 in.; 16, 18, 20, 22 and 25 mm tube fittings, in all materials except for aluminum and brass, it is a best practice
to preswage the ferrules onto the tube using a Swagelok multihead hydraulic swaging unit (MHSU) to lower installation time and
increase ease of installation (see Multihead Hydraulic Swaging Unit (MHSU), Setup and Operating Instructions, MS-12-37).
STANDARD
TUBING
FLEXIBLE
TUBING
HOSE /

Fully insert the tube into the fitting and Mark the nut at the 6 o’clock position. While holding the fitting body steady,
BALL & PLUG

against the shoulder; rotate the nut tighten the nut one and one-quarter
VALVES

finger-tight. turns to the 9 o’clock position.


High-pressure applications and high For 1/16, 1/8, and 3/16 in.; 2, 3, and
safety-factor systems: Further tighten 4 mm tube fittings, tighten the nut only
the nut until the tube will not turn by three-quarters turn to the 3 o’clock
DIAPHRAGM
BELLOWS,

hand or move axially in the fitting.


VALVES

position.
Swagelok Tube Fittings Over 1 in./25 mm
1. Preswage the ferrules onto the surface of the front ferrule. 5. While holding the fitting body
tube using a Swagelok multihead steady, tighten the nut one-half
CHECK & RELIEF

3. Insert the tube with preswaged


VALVES

hydraulic swaging unit (MHSU). ferrules into the fitting until the turn to the 12 o’clock position.
2. Apply the lubricant packaged front ferrule seats against the fitting Use the Swagelok MHSU gap
with the fitting lightly to the body body; rotate the nut finger-tight. inspection gauge to ensure that the
threads and the rear surface of the 4. Mark the nut at the 6 o’clock fitting has been tightened sufficiently.
back ferrule. For gas service also
METERING
NEEDLE &

position.
VALVES

apply lightly to the front angled

Reassembly—All Sizes
You may disassemble and reassemble Swagelok tube fittings many times.
INSTRUMENT
MANIFOLD
SYSTEMS

• Always depressurize the system before disassembling a Swagelok tube fitting.


MODULAR
SYSTEMD

Prior to disassembly, mark the tube at Insert the tube with preswaged ferrules While holding the fitting body steady,
REGULATORS
& FILTERS

the back of the nut; mark a line along into the fitting until the front ferrule rotate the nut with a wrench to the
the nut and fitting body flats. seats against the fitting body. previously pulled-up position, as
Use these marks to ensure that you Over 1 in./25 mm sizes: If needed, indicated by the marks on the tube
return the nut to the previously pulled- reapply lubricant lightly to the body and flats. At this point, you will feel
MEASUREMENT

up position. threads and the rear surface of the a significant increase in resistance.
DEVICES

back ferrule. Tighten the nut slightly.

• Do not use the Swagelok gap inspection gauge with reassembled fittings.
MEDIUM- HIGH-
PRESSURE

O-Seal Male Connectors


1. Turn the O-seal connector into the female end until it is finger-tight.
2. Tighten the O-seal connector until it makes metal-to-metal contact with the
face of the female end.
REFERENCES

3. Tighten slightly with a wrench.


Gaugeable Tube Fittings and Adapter Fittings 71

Installation Instructions

FITTINGS
TUBE
Caps and Plugs
Caps Plugs
See Swagelok tube While holding fitting body steady, tighten the plug one-quarter turn from

PIPE, WELD,
VCR, VCO
FITTINGS
fitting installation and the finger-tight position.
reassembly, page 70. For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the plug one-eighth turn.
For over 1 in./25 mm tube fittings, tighten the plug one-quarter turn.
• Do not use the Swagelok gap inspection gauge with plug assemblies.

STANDARD
TUBING
Reassembly
You may disassemble and reassemble Swagelok plugs many times. Make subsequent
connections by slightly tightening with a wrench after snugging the nut by hand.

FLEXIBLE
TUBING

HOSE /
Port Connectors
Connect the machined ferrule end before connecting the tube adapter end.
Machined Ferrule End Tube Adapter End

BALL & PLUG


VALVES
1. Remove the nut and ferrules from the Swagelok end 5. Insert the tube adapter until it rests firmly on the shoulder

KOLEGAWS
connection. Discard the ferrules. of the Swagelok tube fitting body. Finger-tighten the nut.
SWAGELOK

SWAGELOK

DIAPHRAGM
KOLEGAWS

BELLOWS,
VALVES
Discard

Over 1 in./25 mm sizes: Remove and discard the nut




CHECK & RELIEF


SWAGELOK
and ferrules from the end connection, then insert the

VALVES
tube adapter.
2. Slip the nut over 6. Mark the nut at the 6 o’clock position. While holding
the machined fitting body steady, tighten the nut one and one-quarter
ferrule end of the turns to the 9 o’clock position.
SWAGELOK

port connector.

METERING
NEEDLE &
VALVES
Over 1 in./25 mm

sizes: The nut is 1 in./25 mm
preassembled on and under Over 1 in./25 mm
12
SWAGELOK

the port connector.

INSTRUMENT
MANIFOLD
SYSTEMS
3. Insert the port 9
connector into the
3
SWAGELOK

end connection
and finger-tighten 6
the nut.

MODULAR
SYSTEMD
4. While holding
fitting body steady,
tighten the nut
one-quarter turn.

REGULATORS
For 1/16, 1/8, and
 & FILTERS
3/16 in.; 2, 3, and
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
4 mm tube fittings,
tighten the nut three-quarters turn to the 3 o’clock
tighten the nut
position.
MEASUREMENT

one-eighth turn.
DEVICES

For preswaged over 1 in./25 mm and over tube fittings,


• Do not use the tighten the nut one-half turn to the 12 o’clock position.
Swagelok gap
inspection gauge • Do not use the Swagelok gap inspection gauge
with preswaged tube adapter connections over
MEDIUM- HIGH-

with machined
PRESSURE

ferrule ends. 1 in./25 mm.

Reassembly Reassembly
You may disassemble and reassemble Swagelok port See Swagelok tube fitting reassembly, page 70.
connectors many times. Make subsequent connections by
REFERENCES

slightly tightening with a wrench after snugging the nut by hand.


72 Tube Fittings

Installation Instructions
FITTINGS
TUBE

Positionable Elbows and Tees


1. Turn the positionable end into the female fitting until the metal backup washer
contacts the face of the fitting.
PIPE, WELD,
VCR, VCO
FITTINGS

2. Turn the positionable end out of the female fitting (not more than one turn) until
Lock nut Backup the Swagelok tube fitting end is positioned properly.
washer 3. While holding fitting body steady, tighten the lock nut until the metal backup
washer contacts the face of the fitting.
STANDARD
TUBING

Tube Adapters
Safe practices and proper installation are imperative to the performance of the Swagelok tube fitting, especially in critical
applications.
FLEXIBLE
TUBING
HOSE /

For 5/8, 3/4, 7/8 and 1 in.; 16, 18, 20, 22 and 25 mm tube fittings, in all materials except for aluminum and brass, it is a best
practice to preswage the ferrules onto the tube adapter using a Swagelok multihead hydraulic swaging unit (MHSU) to lower
installation time and increase ease of installation (see Multihead Hydraulic Swaging Unit (MHSU), Setup and Operating
Instructions, MS-12-37).
BALL & PLUG

Fig. 1 Fig. 2
VALVES

Female pipe port


DIAPHRAGM
BELLOWS,

on existing equipment
VALVES

Up to 1 in./25 mm Over 1 in./25 mm


1. Install the end opposite the tube adapter end (Fig. 1). Swagelok tube adapters over 1 in./
CHECK & RELIEF

2. Insert the tube adapter into the Swagelok tube fitting. Make 25 mm are furnished with nuts and preswaged ferrules.
VALVES

sure that the tube adapter rests firmly on the shoulder of the To assemble, follow steps 2 through 5 of the Swagelok tube
tube fitting body and that the nut is finger-tight (Fig. 2). fittings over 1 in./25 mm assembly instructions, page 70.
3. Mark the nut at the 6 o’clock position.
• Do not use the Swagelok gap inspection gauge
4. While holding fitting body steady, tighten the nut one and with preswaged tube adapter connections over
METERING
NEEDLE &

VALVES

one-quarter turns to the 9 o’clock position. 1 in./25 mm.


For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
Reassembly
tighten the nut only three-quarters turn to the 3 o’clock
position. See Swagelok tube fitting reassembly, page 70.
INSTRUMENT
MANIFOLD
SYSTEMS

AN Thread Swivel Nut


Reassembly instructions:
12 12 12 12 There are a maximum of 10 re-assemblies per SAE J514.
MODULAR
SYSTEMD

1. Prior to disassembly, mark a line along the AN swivel nut


9 9 9 9
and male AN body, parallel with the axis of the assembly.
3 3 3 3 2. For reassembly, rotate the nut with a wrench to the
6 6 6 6
previously pulled-up position, as indicated by the marks
on the AN swivel nut and male AN body. At this point, you
REGULATORS
& FILTERS

will feel a significant increase in resistance. Tighten the


Note: Swagelok nut and ferrules removed from
nut slightly.
the illustration for clarity.
Note: For carbon steel fittings, reassemble the nut to
1. Thread the AN swivel nut of the female AN assembly finger-tight, then tighten to torque per SAE J514.
MEASUREMENT
DEVICES

onto the male AN body until it is finger-tight.


2. Mark a line along the AN swivel nut and male AN body,
parallel with the axis of the assembly, at the 6 o’clock
position.
MEDIUM- HIGH-
PRESSURE

3. Hold the male AN body steady and tighten the AN swivel


nut with a wrench one-quarter turn past finger tight, to
the 9 o’clock position.
Note: For carbon steel fittings, assemble nut to finger-
tight, then tighten to torque per SAE J514, Hydraulic
REFERENCES

Tube Fittings.
Gaugeable Tube Fittings and Adapter Fittings 73

Installation Instructions

FITTINGS
TUBE
Weld Fittings
Welding Precautions for Swagelok Tube Fittings with Weld End Connections
1. Remove the nut and ferrules. 5. Complete the weld.

PIPE, WELD,
VCR, VCO
FITTINGS
2. Turn a Swagelok tube fitting plug or another nut onto the 6. Remove the plug or nut and replace the nut and ferrules.
fitting so that it is finger-tight. This protects the threads
and sealing components. • Caution: When welding carbon steel fittings, the heat
often removes the protective oil from the threads.
3. Provide a suitable heat sink to dissipate the heat.

STANDARD
It is important to apply another lubricant, such as

TUBING
4. Tack weld at four positions 90° apart to hold the fitting in Goop™ thread lubricant.
place and to ensure alignment and concentricity of the
components.

FLEXIBLE
TUBING

HOSE /
Depth Marking Tool
Fig. 1 Fig. 2 1. Insert cleanly cut, fully deburred of the fitting body (Fig. 2). Rotate
tube into the depth marking tool the nut finger-tight. If any portion of

BALL & PLUG


(DMT) until the tube is against the the mark on the tube can be seen

VALVES
shoulder of the tool. Using a pen above the fitting nut, the tube is not
or pencil, mark the tube at the top fully inserted into the fitting.
of the DMT (Fig. 1). 3. While holding the fitting body
2. Remove the tube from the DMT steady, follow Swagelok tube

DIAPHRAGM
BELLOWS,
VALVES
and insert it into the Swagelok fitting installation instructions,
fitting until it is against the shoulder page 70.

CHECK & RELIEF


VALVES
Non-Gaugeable Preswaging Tool
Fig. 1 NOTE: These instructions apply only to 7. Remove the tube with preswaged
non-gauageable preswaging tools. Tool ferrules from the preswaging tool.

METERING
NEEDLE &
VALVES
will not have a colored band and the If the tube sticks in the preswaging
ordering number does not contain GA. tool, remove the tube by gently
1. Install the Swagelok nut and rocking it back and forth. Do not
ferrules onto the preswaging tool. turn the tube (Fig. 2).

INSTRUMENT
MANIFOLD
SYSTEMS
2. Insert the tube into the preswaging 8. Insert the tube with preswaged
tool. ferrules into the fitting until the front
Fig. 2 ferrule seats against the fitting body.
3. Make sure that the tube rests firmly
on the shoulder of the preswaging 9. While holding the fitting body
steady, rotate the nut with a

MODULAR
SYSTEMD
tool body and that the nut is finger-
tight. wrench to the previously pulled-up
position; at this point, you will feel
4. Mark the nut at the 6 o’clock
a significant increase in resistance.
position.
Fig. 3 10. Tighten the nut slightly (Fig. 3).

REGULATORS
5. While holding the preswaging tool
steady, tighten the nut one and & FILTERS
• Do not use the Swagelok gap
one-quarter turns to the 9 o’clock inspection gauge with fittings
position. that were assembled with a
For 1/16, 1/8, and 3/16 in.; 2, 3, non-gaugeable preswaging tool.
MEASUREMENT
DEVICES

and 4 mm tube fittings, tighten the


nut only three-quarters turn to the
3 o’clock position (Fig. 1).
6. Loosen the nut.
MEDIUM- HIGH-
PRESSURE
REFERENCES
74 Tube Fittings

Installation Instructions
FITTINGS
TUBE

Tools Required for Gaugeable Preswaging Tool Instructions


Fig. 1 Fig. 3
1. Gaugeable preswage tool will have a
colored band (Fig. 1).
PIPE, WELD,
VCR, VCO
FITTINGS

Gaugeable tools are available in sizes


1/4, 3/8, 1/2, and 5/8 in. (6, 8, 10, 12,
and 16 mm)
2. Body wrench and nut wrench (Fig. 2).
STANDARD
TUBING

3. Standard gap gauge for standard


Fig. 2 Fig. 4 assembly (Fig. 3).
4. Severe-service gap gauge for severe
service assembly (Fig. 4).
FLEXIBLE
TUBING
HOSE /
BALL & PLUG
VALVES

Gaugeable Preswaging Tool Instructions


DIAPHRAGM

Fig. 5 Fig. 7 1. Install the Swagelok nut and ferrules


BELLOWS,

VALVES

onto the preswaging tool (Fig. 5).


2. Insert the tube into the preswaging
tool until it rests firmly on the shoulder
of the tool; rotate the nut finger-tight
CHECK & RELIEF
VALVES

(Fig. 6).
Fig. 6 Fig. 8 3. While holding the preswaging tool
steady, tighten the nut with a wrench
until it stops against the collar (Fig. 7).
METERING
NEEDLE &

4. Loosen the nut and remove the tube


VALVES

with preswaged ferrules from the


preswaging tool. If the tube sticks,
gently rock it back and forth. Do not
turn the tube (Fig. 8).
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
Gaugeable Tube Fittings and Adapter Fittings 75

Installation Instructions

FITTINGS
TUBE
Gaugeable Preswaging Tool, Tube Fitting Installation
Fig. 1 Fig. 2 Fig. 3
1. Insert the tube with preswaged ferrules
into the fitting until the front ferrule

PIPE, WELD,
VCR, VCO
FITTINGS
seats against the fitting body; rotate
the nut finger-tight (Fig. 1).
2. Mark the nut at the 6 o’clock position
(Fig. 2).

STANDARD
TUBING
3. While holding the fitting body steady,
tighten the nut one‑half turn to the 12
o’clock position (Fig. 3).
Note: If assembling fittings for high-
pressure applications or high

FLEXIBLE
TUBING

HOSE /
safety-factor systems (severe
service), tighten one hex flat
further than one-half turn.

BALL & PLUG


VALVES
Gaugeability

Fig. 4 Fig. 5 On initial installation, the Swagelok gap

DIAPHRAGM
inspection gauge assures the installer

BELLOWS,
VALVES
or inspector that a fitting has been
sufficiently tightened.
If the nut was tightened additionally

CHECK & RELIEF


during installation (step 3), use Fig. 4 for

VALVES
gauging, otherwise use Fig. 5.
Position the Swagelok gap inspection
gauge next to the gap between the nut
and body.

METERING
NEEDLE &
• If the gauge will not enter the gap, the

VALVES
fitting is sufficiently tightened.
• If the gauge will enter the gap,
additional tightening is required.

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE
REFERENCES
76 Tube Fittings

Tubing Tools and Tubing Products


FITTINGS
TUBE

Accessories Swagelok offers a wide variety of


For tube benders, tube preparation tubing products.
tools, and tube support systems, Contact your authorized
refer to Tubing Tools and Swagelok representative or
PIPE, WELD,
VCR, VCO
FITTINGS

Accessories catalog, MS‑01‑179. see these Swagelok catalogs


for more information:
■ Stainless Steel Seamless Tubing, Fractional, Metric, and
Imperial Sizes catalog, MS‑01‑181
STANDARD

■ Ultrahigh-Purity and High-Purity Stainless Steel Tubing,


TUBING

Fractional, Metric, and Imperial Sizes catalog, ß


Leak Detectors, Lubricants,
and Sealants
For liquid leak detectors, lubricants,
FLEXIBLE
TUBING
HOSE /

and sealants, refer to Leak Detectors,


Lubricants, and Sealants catalog,
MS‑01‑91.
BALL & PLUG
VALVES
DIAPHRAGM
BELLOWS,

VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
MEDIUM- HIGH-
PRESSURE

• WARNING
Do not mix/interchange Swagelok products or
components not governed by industrial design
standards, including Swagelok tube fitting end
connections, with those of other manufacturers.
REFERENCES

MS-01-140, RevAH, May 2023


Introduction
Since 1947, Swagelok has designed, developed, and manufactured high-quality,
general-purpose and specialty fluid system products to meet the evolving needs of
global industries. Our focus is on understanding our customers’ needs, finding timely
solutions, and adding value with our products and services.
We are pleased to provide this global edition of the book-bound Swagelok Product
Catalog, which compiles more than 100 separate product catalogs, technical bulletins,
and reference documents into one convenient, easy-to-use volume. Each product
catalog is up to date at the time of printing, with its revision number shown on the last
page of the individual catalog. Subsequent revisions will supersede the printed version
and will be posted on the Swagelok website and in the Swagelok electronic Desktop
Technical Reference (eDTR) tool.
For more information, visit your Swagelok website or contact your authorized
Swagelok sales and service representative.

Warranty Information Not all trademarks listed below apply to this catalog.
Swagelok, Cajon, Ferrule-Pak, Goop, Hinging-Colleting,
IGC, Kenmac, Micro-Fit, Nupro, Snoop, Sno-Trik, SWAK, VCO,
Swagelok products are backed by The Swagelok Limited Life- VCR, Ultra-Torr, Whitey—TM Swagelok Company
time Warranty. For a copy, visit swagelok.com or contact your 15-7 PH—TM AK Steel Corp.
AccuTrak, Beacon, Westlock—TM Tyco International Services
authorized Swagelok representative. Aflas—TM Asahi Glass Co., Ltd.
Alleima—TM Alleima
ASCO, El-O-Matic—TM Emerson
AutoCAD—TM Autodesk, Inc.
CSA—TM Canadian Standards Association
Safe Product Selection Crastin, DuPont, Kalrez, Krytox, Teflon, Viton—TM E.I. duPont
Nemours and Company
When selecting a product, the total system design must DeviceNet—TM ODVA
be considered to ensure safe, trouble-free performance. Dyneon, Elgiloy, TFM—TM Dyneon
Elgiloy—TM Elgiloy Specialty Metals
Function, material compatibility, adequate ratings, Festo—TM Festo SE & Co. KG
FM —TM FM Global
proper installation, operation, and maintenance are the Grafoil—TM GrafTech International Holdings, Inc.
responsibilities of the system designer and user. Honeywell, MICRO SWITCH—TM Honeywell
MAC—TM MAC Valves
Microsoft, Windows—TM Microsoft Corp.
NACE—TM NACE International
PH 15-7 Mo, 17-7 PH—TM AK Steel Corp
• WARNING picofast—Hans Turck KG
Pillar—TM Nippon Pillar Packing Company, Ltd.
Do not mix/interchange Swagelok products or Raychem—TM Tyco Electronics Corp.
Sandvik, SAF 2507—TM Sandvik AB
components not governed by industrial design Simriz—TM Freudenberg-NOK
standards, including Swagelok tube fitting end SolidWorks—TM SolidWorks Corporation
UL—Underwriters Laboratories Inc.
connections, with those of other manufacturers. Xylan—TM Whitford Corporation
© 2022 Swagelok Company

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