CE Marking and Product Lab Testing A Practical Guide

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CE Marking and Product Lab Testing: A Practical Guide

Product lab testing is in practice required when importing or manufacturing


electronics, toys, sunglasses, and other products which require CE marking in the
EU. In this guide, we cover everything from testing costs to identifying relevant
standards for CE marked products.

What is CE testing?
CE marking is mandatory for products covered by one or more CE marking
directives. Here are a few examples:
 RoHS Directive
 Low Voltage Directive
 EMC Directive
 Toy Safety Directive
 Personal Protective Equipment Directive
These directives provide general safety requirements applicable to the
products. Importers and manufacturers must then identify the relevant
harmonised standards for their products. Lab testing is then conducted to
verify if the product is compliant with the relevant harmonised standards.
Examples

EN 71-1 – Mechanical and physical properties requirements for toys

EN 71-2 – Flammability requirements for toys

EN 13637 – Safety requirements and test methods for building hardware

EN 50065 – Signalling on low-voltage electrical installations

EN 50360 – Product standard for wireless communication devices

EN 55035 – Immunity requirements for multimedia equipment


CE testing essentially comes down to third-party lab testing for the sake of
verifying compliance with applicable standards (e.g. EN 55035). That said,
there is no such thing as a uniform ‘CE test’ or ‘CE testing standard’.

Is lab testing mandatory for CE marked products?


The purpose of the CE mark is to demonstrate that the product conforms
to certain safety requirements. Most directives that require CE marking
don’t explicitly mention third-party lab testing as a requirement. However,
importers and manufacturers must still verify compliance through a
conformity assessment procedure – which in practice requires lab testing.

Low Voltage Directive


When deemed appropriate with regard to the risks presented by electrical
equipment, manufacturers shall, to protect the health and safety of
consumers, carry out sample testing of electrical equipment made
available on the market, investigate, and, if necessary, keep a register of
complaints, of non-conforming electrical equipment and electrical
equipment recalls, and shall keep distributors informed of any such
monitoring.

Toy Safety Directive


When deemed appropriate with regard to the risks presented by a toy,
manufacturers shall, to protect the health and safety of consumers, carry
out sample testing of marketed toys, investigate, and, if necessary, keep a
register of complaints, of non-conforming toys and toy recalls, and shall
keep distributors informed of any such monitoring.

Test reports are also listed under the technical documentation


requirements.

Keep in mind that very few importers and manufacturers have the
required expertise and equipment to carry out their own lab tests. Hence,
third-party lab testing is in practice often the only option.
How do I know which standards and tests apply to my
product?
You can either identify the relevant harmonised standards yourself or ask
a lab to provide an assessment. Labs often provide a list of standards that
they deem applicable, as part of a lab test quotation.

How much does CE testing cost?


The cost depends on the number of applicable directives and, by
extension, the number of applicable EN, IEC, and ISO standards. Lab
testing costs are generally priced on a ‘per test’ basis.

While there is no standard ‘CE testing cost’, these cost examples can still
give you a general idea of how much it can cost:

 Power bank: USD 1500 to 3000


 Electronic component (RoHS): USD 5 to 50
 AC adapter: USD 1100 to 1500
 Wooden toy: USD 800 to 1200
 Sunglasses: USD 1100 to 1500

Is a lab test report sufficient when selling CE marked


products?
No, a lab test report alone is not enough to demonstrate compliance. In
addition to the test report, you must also issue a Declaration of
Conformity and technical documentation. The latter normally includes the
following:
 Design drawings/Technical drawings
 Bill of materials
 Packaging file
 List of applicable EN/IEC/ISO standards
 User manual
 Risk assessment
Note that test reports are often used as a support document to the
technical file. The test reports serve as proof that your product is
compliant with all applicable standards.

Why do I need lab testing if my product is already CE


marked?
The CE mark alone is not sufficient to prove that a product is compliant
with all relevant EU directives and standards. In fact, there are plenty of
unsafe products manufactured outside the EU, carrying the CE mark, but
failing to comply with the relevant safety standards.

Obviously, printing a CE mark doesn’t magically make a product safe and


compliant.

This is also why lab testing is necessary when importing both custom-
designed (OEM) and factory-designed products (ODM) from China, and
other countries.

Can I get a test report from my supplier?


It’s possible, at least in theory, to use lab test reports held by the supplier.
However, this is rarely a viable option for these reasons:

1. It’s very rare that suppliers can provide CE test reports for their own
factory-designed products. If they do, they normally only have valid test
reports for a limited number of SKUs.
2. You cannot apply test reports from one product to another. As such, you
cannot apply supplier test reports to a new OEM product that has
previously not been produced.

3. Using existing supplier test reports is risky even if a valid test report
exists for the exact same SKU. The reason is that the supplier may change
components and materials from one production run to another.

4. Many supplier test reports held by manufacturers in China are issued by


unknown lab testing companies. Such test reports can be impossible to
verify.

In short, there are very few scenarios in which you can apply existing
supplier test reports to both factories designed (ODM) products and
custom-designed (OEM products). Still, many importers have a tendency to
accept any test report provided by the supplier at face value.

How do I check if a CE test report is valid?


You can contact the issuing company (e.g. QIMA or Bureau Veritas) and
request a test report verification. This is normally provided free of charge.
Some testing companies also allow you to verify test reports directly on
their website.

What can happen if I don’t have a valid lab test


report?
Market surveillance authorities mainly request two documents from
importers when performing compliance checks:

 Lab test reports


 Declaration of Conformity (DoC)
Failing to provide a valid test report can result in a forced recall, meaning
that you must stop selling your product immediately.

Also, note that not just any test report is accepted at face value. The
company name, product SKU, list of standards, and other relevant
information must all add up.
At what stage should we arrange lab testing?
Lab testing can either take place before mass production or after
production – also called batch sample testing. Sometimes you may need to
arrange to test for both pre-production and batch samples.

Pre-Production
It’s often necessary to verify compliance with the applicable EN standards
before you enter mass production. Without verifying compliance, you run
the risk of mass-producing a product that is inherently non-compliant by
design.

Pre-production testing, therefore, serves as a safety check before it’s too


late to correct technical compliance issues. For example, it’s always
necessary to verify electrical safety and mechanical design safety before
mass production.

This only applies for as long as the pre-production samples are the exact
same as the final mass-produced product.

Batch sample
Batch samples, unlike pre-production samples, represent the products
you’re actually placing on the market. As such, batch testing is often
required for the sake of ensuring that the final product is compliant.

Further, there can be differences in terms of components, materials, and


paints between prototypes and final products – which is why batch sample
testing is needed.

How long does the testing process take?


The testing process time differs depending on the product type and
applicable standards. However, in most cases, the testing procedure takes
around 2 to 3 weeks from sample delivery.

Do we need lab test reports when selling CE marked


products on Amazon?
Yes, Amazon is fairly strict when it comes to ensuring that CE marked
products are not only marked as such – but also lab tested. Amazon tends
to request both a lab test report and a Declaration of Conformity at the
same time to verify compliance.

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