HK PLUS

USER MANUAL www.vicidbs.com

TECH SUPPORT VICI AG INTERNATIONAL

Europe, Asia, Africa, Australia & New Zealand: Parkstrasse 2
[email protected] CH-6214 Schenkon
USA, Canada, Central & South America: Switzerland
[email protected] tel: +41 41 925-6200
Italy fax: +41 41 925-6201
[email protected] web: www.vicidbs.com

Version 1.04.0000

APPLICABLE MODELS
This manual is applicable to the following models with serial number VPHK-000800 or higher:
• HK Plus 100
• HK Plus 160
• HK Plus 250

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TABLE OF CONTENTS

1. VERSION HISTORY................................................................................................................................. 4
2. INTRODUCTION..................................................................................................................................... 4
2.1. SYMBOLS DEFINITION........................................................................................................................4
3. SAFETY................................................................................................................................................... 5
3.1. NOTES OF FCC COMPLIANCE............................................................................................................5
3.2. CORRECT USE.....................................................................................................................................5
4. WARNING.............................................................................................................................................. 5
5. SPECIFICATIONS.................................................................................................................................... 6
5.1. FUNCTIONALITY..................................................................................................................................7
6. INSTALLATION AND INITIAL START UP................................................................................................ 8
6.1. RECEIVING THE GENERATOR.............................................................................................................8
6.2. PACKING LIST......................................................................................................................................8
6.3. PLACING THE GENERATOR................................................................................................................8
6.4. GAS CONNECTIONS...........................................................................................................................9
6.5. ELECTRICAL CONNECTIONS.............................................................................................................9
6.6. INITIAL START-UP.............................................................................................................................. 10
6.6.1. Filling the Water Tank................................................................................................................10
6.6.2. Installing the Deionizer Bag......................................................................................................10
6.6.2.1. First Time Installation.......................................................................................................11
6.6.2.2. Installing the Deionizer Bag (T-Bag).................................................................................11
6.6.2.3. Restarting Generator After Long Period Standby Status.................................................11
6.6.3. Starting the Generator..............................................................................................................12
7. OPERATION.......................................................................................................................................... 13
7.1. LCD DISPLAY...................................................................................................................................... 13
7.1.1. Layout of the Display................................................................................................................13
7.1.2. First Row - Status Information..............................................................................................13-14
7.1.3. Second Row - Pressure Information..........................................................................................15
7.1.4. Third Row - Hydrogen Flow......................................................................................................15
7.1.5. Fourth Row - Water Quality.......................................................................................................15
7.1.6. Start/Stop - Reset Button..........................................................................................................15
7.1.7. Exit - Menu Button....................................................................................................................15
7.2. MENU OPERATION............................................................................................................................ 16
7.2.1. Configure Parameters..........................................................................................................17-18
7.2.2. Diagnostic Display.....................................................................................................................18
7.2.3. Special Functions......................................................................................................................19
8. RETURNING THE GENERATOR....................................................................................................... 19-20

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9. MAINTENANCE.................................................................................................................................... 20
9.1. ROUTINE MAINTENANCE.................................................................................................................20
9.1.1. Cleaning....................................................................................................................................21
9.1.2. Water Refilling...........................................................................................................................21
9.1.3. Deionizer Bag Replacement......................................................................................................21
9.1.4. Installing the New Deionizer Bags............................................................................................21
9.2. MAINTENANCE KITS......................................................................................................................... 21
10. SCHEMATICS & SPARE PARTS LIST................................................................................................... 22
10.1. FLUIDIC SCHEMATIC DIAGRAM & PARTS.......................................................................................22
10.2. ELECTRICAL SCHEMATIC DIAGRAM & PARTS...............................................................................23
11. SPARE PARTS LIST......................................................................................................................... 24-25

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1. VERSION HISTORY
VERSION DATE COMMENT/CHANGE
1.00.0100 January 10, 2017 VICI DBS layout, initial release
1.01.0000 December 20, 2018 Update
1.02.0000 March 4, 2019 Layout and photo updates
1.03.0000 June 10, 2020 New layout, images and graphics, VICI Gig Harbor Group
1.04.0000 August 6, 2021 New deioniser cartridge

2. INTRODUCTION
This manual provides operation and maintenance instructions for the VICI DBS HK Plus series hydrogen
®

generators.

2.1. Symbol Definitions

SYMBOL DESCRIPTION
General warning. Caution is necessary when operating the device or control
close to where the symbol is placed, or to indicate that the current situation
OR needs operator awareness or operator action in order to avoid undesirable
consequences.
The manual must be consulted in all cases where this symbol is marked on
the device.

Risk of asphyxia. Caution is necessary when operating the device in a not

OR sufficiently ventilated area.

Oxidant material. Caution is necessary due to the presence of oxidant material.

OR

WEEE symbol. When discard this product, it must be sent to separate collection
facilities for recovery and recycling.

Fuse. Notify replaceable fuse place.

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3. SAFETY
3.1. NOTES OF FCC COMPLIANCE
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the distance between the equipment and the receiver.
• Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

3.2. CORRECT USE

The hydrogen generator is designed to produce hydrogen for laboratory use. The unit should only be used
for this purpose, according to the specifications and instructions provided in this manual. In particular, the
following warnings must be observed at all times:
• Indoor use only.
• Never operate the unit at temperatures below 0ºC. This will cause irreversible damage to the electrolysis
cell.
• Use only pure water (see “Filling the water tank”).
• Operate the unit in a room with sufficient ventilation (see “Placing the unit”).
• Always unplug the unit from the mains power supply before accessing the internal components for service
or repair work.

4. WARNING
Any changes or modifications to this equipment not expressly approved by the
manufacturer may void the user’s authority to operate the equipment.

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5. SPECIFICATIONS
HYDROGEN HK Plus 100 0-100 cc/min Cell-pn: DB-Cell-MI-V4
FLOW RATE AT STANDARD
HK Plus 160 0-160 cc/min Cell-pn: DB-Cell-MI-V4
TEMPERATURE AND PRESSURE (STP)
(20O C, 1 BARG) HK Plus 250 0-250 cc/min Cell-pn: DB-Cell-MU1-V2

CELL-TYPE: PROTON- EXCHANGE

MEMBRANE (PEM) - 100% TI

CELL PART-NUMBER (PN)

MAX OUTLET PRESSURE 7 barg (102 psig)
PURITY 99.999%+
POWER CONSUMPTION AND HK Plus 100 75 W 13 kg
WEIGHT (DRY)
HK Plus 160 95 W 13 kg
HK Plus 250 140 W 13 kg
INPUT VOLTAGE 110-120 V / 60 Hz 220-240 V / 50 Hz
FUSE 4A (5 x 20)
PRESSURE ACCURACY 0.1 bar (± 0.5 %)
MICROPROCESSOR Graphic Display- Touch Screen, 128 x 64 pixels
CONTROLLED DISPLAY
INDEX OF PROTECTION IP2X
OPERATION CONDITIONS:
- TEMPERATURE 15°C to +35°C
- RELATIVE HUMIDITY 0-80%, non condensing
OVER VOLTAGE II
CATEGORY
POLLUTION DEGREE 2
NOISE LEVEL 46 dB(A)
CASE DIMENSIONS MM (IN) 230W x 507H x 370D (9W x 20H x 15D)

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5.1. FUNCTIONALITY
The hydrogen generator produces pure hydrogen (and oxygen as a by-product) by the electrolysis of water.
The key element of the generator is an electrochemical cell which contains a solid polymer electrolyte. No
free acids or alkalines are used. Deionized or pure distilled water is the only liquid which will come into
contact with the cell. As this is consumed it must be refilled from time to time as required.

The hydrogen is passing the hydrogen/water separator and the permeation drying tube. The pressure is
controlled by current. The hydrogen then passes through the outlet port at the rear.

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6. INSTALLATION AND INITIAL START UP

6.1. RECEIVING THE GENERATOR
All units have been carefully inspected before transport. Visual checks for damage and functional tests should
be performed upon receipt. Any damage must immediately be noted and reported. The generator must only
be returned according to the shipping instructions provided.
ATTENTION: Conserve the ORIGINAL packaging is case of a return.

6.2. PACKING LIST

List of items included in the shipment:

QUANTITY DESCRIPTION
1 Hydrogen generator
1 Instruction USB key
1 Deionizer bag set
1 Water drain with flexible tubing
1 Power cable
1 USB cable

6.3. PLACING THE GENERATOR

The hydrogen generator must be placed on a flat, leveled, vibration- and shock-free surface. Do not place the
generator near a heat source, as this may cause the generator to overheat. The unit must not be in contact
with any other objects on any side, and the air inlet must not be blocked. Leave at least 30 cm of free space
at the rear for ventilation. Do not operate the generator in a sealed or unventilated room, near open flames
or other sources of ignition. Do not operate the generator at temperatures below 0ºC (32ºF). Operation is
guaranteed at temperatures between 15ºC (59ºF) and 35°C (95ºF).

• Normal precautions as for any hydrogen supply should be taken when using the
generator.
• DO NOT use in sealed or unventilated rooms.
• DO NOT use near open flames or other sources of ignition.

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6.4. Gas Connections

Pure dry hydrogen at regulated pressure is available at the
hydrogen outlet port at the rear of the generator. This port must
be connected to 1/8” tubing using a stainless-steel or copper
Swagelok connector. Teflon connectors are not suitable. The
pressure at this port is adjusted and shown on the display. The
hydrogen relief port and the hydrogen vent at the rear of the unit
can be connected to an exhaust hood or another venting system.
Remove the cap from the H2 vent.

IMPORTANT: Remove the plug from the hydrogen vent before

operating the unit. Keep these plugs for transporting the unit.

The line from the relief port should never be

connected in such a way that back pressure can
develop.

6.5. Electrical Connections

Check the setting of the voltage selector at the rear of the unit.
The set voltage is indicated in the white square next to the power
socket. To change the voltage, proceed as follows:
• Use a small screwdriver, remove the voltage selector insert.
• Move the voltage selector to the correct voltage indicated by
the white arrows.

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6.6. Initial Start-Up

6.6.1. Filling the Water Tank

To fill the water tank, remove the cap underneath the slider of
the water tank. Carefully fill the tank with distilled or deionized
water.
The conductivity of the water used in the generator must not
exceed 2 µS/cm.
Fill the tank to the maximum level indicator. Put the cap on the
water tank inlet and close the slider cap.

WARNING: Do not fill the water tank higher than up to the maximum mark.

CAUTION: To prevent contamination of the cell assembly, it is important to use only

deionized or distilled water in the generator. Water containing metallic impurities will
contaminate or damage the cell and will void the warranty.

6.6.2. Installing the Deionizer Bag (T-Bag)

The Deionizer High-Capacity Water Filter will be supplied as standard with all hydrogen generators and is
reusable. The current ‘T bag’ (part No DB-H200-031) is placed inside the new filter instead of directly into the
water tank. The filter is mounted on the rear of the generator using the quick connecting fittings.

Wear gloves all the time when handling deionizer bag. This avoids contamination of the deionizer bags.

PART NUMBER DESCRIPTION

DB-H200-031 Deionizer bag (Pack of 2 pcs.)
DB-5000-0197 VICI high capacity water filter

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6.6.2.1. First time Installation

3
1. Rinse a fresh ‘T-bag’ with deionized water
2. Place the generator into ‘standby’ mode via the front display panel.
3. Remove the filter via the quick connect fittings.
4. Open the filter, (remove the old ‘T bag’).
5. Replace with a new ‘T bag’
6. Close the filter, make sure that nothing is in-between o-ring and lid.
7. Attach the filter to the generator via the quick connect fittings
8. Start the generator via the front display panel and check for any water leaks.

4 5 6 6

6.6.2.2. Installing the Deionizer Bag (T-Bag)

VICI DBS recommend the replacement of the ‘T’ bag’ inside the High-Capacity Water Filter every 6 months or
when pre alarm indicates. Follow the instruction 6.6.2.1 accordingly.
Do NOT open the lid NOR remove the filter during running the generator. It must be in standby or switched
off.
Follow the local rules and regulation to dispose the used deionizer bags.

6.6.2.3. Restart generator after longer period standby status

If the generator is stopped for longer than 2-3 weeks you should empty the water in the tank first, refill with
fresh deionized water and then follow the procedure 6.6.2.1 to install a fresh ‘T-bag’.

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6.6.3. Starting the Generator

Once the previous operations have been performed, the generator is ready for operation.
1. Check that the tank is filled with deionized water.
2. Check that the hydrogen outlet connector is tightly fitted.
3. Turn the power switch to the “ON” position.
4. Enter the desired set pressure, using the menu buttons and selecting “Pressure Adjust”.
5. Press the “Start” button to start the unit (if the unit has been configured for “Auto Start” - see
Configuration - it will start automatically).
6. The unit will immediately begin to build up pressure. The LCD display will show the message “Reaching
Normal Pressure”, and the H2 flow bar will indicate maximum flow (fully illuminated).
7. Wait until the “Act Pressure” reaches the set value. These values are shown on the LCD display. It may
take a few minutes to reach the set operating pressure.

If the generator does not build up pressure as required, the unit will shut down. Refer
to the troubleshooting table.

Once the pressure reaches the set value, the LCD display will
show the message “Normal Pressure” and the H2 flow bar will
indicate no flow (no segments illuminated). This indicates that
there are no gas leaks with in the generator itself.
• Open the shutoff valve. The outlet pressure will fall initially.
The pressure drop and the duration are depending on the
volume consumed by the external equipment connected to
the generator.
• After the initial pressure drop, the outlet pressure should
stabilize at the set pressure. A continuous pressure drop
indicates a gas leak in the external equipment, or a too high
hydrogen consumption. Check the external equipment for
leaks or excessive hydrogen consumption.
• The generator is now in normal operating mode.

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7. OPERATION
7.1. LCD Display
All the important information is shown on the display.

7.1.1. LCD Display

The LCD display provides the following information:

7.1.2. First Row - Status Information

The first row shows the current status of the generator. The
information can be divided into 3 groups:
Information: Displays normal operating status.
Pre-Alarm: Indicates that a maintenance intervention will soon
be required; accompanied by an audible signal.
Alarms: Indicates that a maintenance intervention is
required and that the generator has been shut
down; accompanied by an audible signal.

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MESSAGE DESCRIPTION TYPE ACTION

Standby Device ready for H2 production Information Press Start
Reaching Internal Device producing H2 and increasing Information
Pressure pressure to the internal set pressure.
Hydrogen valve is closed.
Ready Device is at internal pressure point and Information
holds pressure. Some H2 is used to re-
generate the dryer system.
Reaching External Device producing H2 and increasing Information
Pressure pressure to the internal set pressure. H2
valve is open.
Normal Flow Device producing H2 and has reached Information
set pressure with H2 flowing
Refill Water Water level approaching alarm threshold Pre-Alarm Fill the tank with water.
Change Water The conductivity of the water has ex- Pre-Alarm Drain and refill the tank. Change
ceeded 20µS/cm the deionizer bags.
Check Auto Refill Internal water tank cannot be filled with- Pre-Alarm Check and refill external tank. In-
in the autorefill timeout. crease the auto refill timeout.
Clock Failure The clock is not set. Pre-Alarm Set clock.
If the generator is disconnected for
more than 2-4 week, the time setting
may be lost.
Low Int. Pressure The internal pressure cannot be reached Alarm Check for internal leaks.
Low Out Pressure The external pressure cannot be reached Alarm Check for external leaks. Check
max. H2 consumption.
Low Ext. Pressure The external pressure cannot be hold Alarm Check for external leaks. Check
max. H2 consumption.
Low Water Level There is not enough water in the tank Alarm Refill the tank.
Bad Water The conductivity of the water has ex- Alarm Drain and refill the tank. Change
ceeded 25µS/cm the deionizer bags.
High Cell Voltage High cell voltage Alarm Notify service agent, cell must be
replaced.
Water Flow Error Too less water flows through the cell and Alarm Check to make sure water is in the
flow meter tank. Call service to check if the cell
or flowmeter is blocked.
PS Temp High Temperature on the main board reaches Alarm Check to make sure all fans are
70°C working and air stream is not
blocked.
Dryer Failure Communication failure between Alarm Check cable.
dryer module and main board
Shock/Fall The G-force sensor is activated due too Alarm Check connections, tubing, etc.
high force example earthquake before restarting the generator.

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7.1.3. Second Row - Pressure Information

“Act” is the actual pressure of the hydrogen, whilst “Set” is the set pressure. The pressure can be increased
using the up arrow button, or decreased using the down arrow button.

7.1.4. Third Row - Hydrogen Flow

This row displays the current quantity of hydrogen being produced. Each point represents about 10 % of
maximum capacity. This graph also indicates approximately how much hydrogen is being consumed by the
connected equipment.

NOTE: Only the last point on the flow graph will flash. This indicates that the generator is producing at
maximum capacity. During normal operation, this should not be the case, as it indicates that the consumption
is near the maximum limit and the unit may shut-down if consumption increases further. Maximum flow is
normal when the unit is building up pressure.

7.1.5. Third Row - Hydrogen Flow

This graph shows the quality of the water. With more than 3 points illuminated, water quality is good.
If only 3 or less points are illuminated, the conductivity of the water is around 10µS/cm (pre-alarm level).
If only 1 or no point is illuminated, the conductivity of the water is equal to or greater than 25µS/cm (alarm).
The generator will be shut down.

7.1.6. Start/Stop - Reset Button

The “Start/Stop” button places the generator in normal operating mode from “Standby” and vice-versa. It
is also used to re-start the unit after an alarm. When the problem causing the alarm has been resolved, the
generator must be reset using the “Reset” button. Afterwards, the generator can be re-started by pressing
the “Start/Stop” button.

7.1.7. Exit - Menu Button

“Exit” returns to previous display

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7.2. Menu Operation

The status of the generator is shown on the main screen of the graphic display.
The main screen has three options at the bottom, corresponding to the three buttons on the unit and the
touch screen, which are used to run the various functions and access the configuration and diagnostics of
the generator, following the tree structure shown in the figure below.

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7.2.1. Configure Parameters

Item Description Options/Range Default

Set Clock Adjust the internal clock - -
Low Pressure Error* Percentage of total pressure that needs to 0-100% 30%
be reached for activating the low pressure
Pressure Rise Sets how fast the pressure must increase 0.01 - 4.2 barg/min 0.09
0.2 - 60 psig/min 14
Pressure Drop Delay Sets a delay in seconds to ignore a pressure 2 - 10 min 2
drop (override low pressure alarm)
Auto Start After powering on the generator, all the Yes/No No
parameters are set back to the status before
power was shutdown. Example:
1. The system is running, producing
hydrogen and the outlet valve is open
2. Shut down
3. Power re-started
4. The system starts to run and then opens
the valves automatically after reaching the
internal pressure
Beeper Sets whether the audible signal is activated On / Off On
in the event of an alarm
Cascading Mode Sets the cascading mode. (see cascading None/ Normal / Ext. None
for more details) P control
N Gen H2 in Cas- Sets the number of generators in the cas- 1-10 1
cading cading chain
ID Number Sets the ID-Number 1-10 1
Remote Start/Stop Configures the remote Start/Stop function Start/Stop, Start only, Start/
Mode direct control Stop
Remote Relay Mode Configures the remote relay contacts Normally open (NO) NC
Normally closed (NC)
Auto-Refill If set to “On”, the pre-level water alarm is On / Off Off
used to trigger an external pump or valve
to refill the water tank

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Pre Alarms in List If set to “Yes”, the pre-alarms are also Yes/No No
shown in the alarm log. The last 20 alarms
are logged.
Pressure Units Sets the desired unit for the pressure mea- barg/psig/kPa barg
surement
Temp. Units Sets the desired unit for the temperature °C and °F °C
measurement
Volume Units Sets the desired unit for the volume mea- scm (standard cubic scm
surement meters)
scf (standard cubic
feet)
Lock Keyboard Keyboard will be locked after the generator Yes/No No
is in the main window for more than 20s. To
unlock, press the unlock key and hold for 5s

Set Default Values Sets all configuration parameters to default

7.2.2. Diagnostic Display

ITEM DESCRIPTION
Production Tot. Total production of hydrogen
Operating Time (h) Total number of operation hours
Wat. Quality (μs) Actual water conductivity
Int. Press. Actual internal pressure
Cell Voltage (V) Actual cell voltage
Cell Current (A) Actual cell current
PS. Temp. Actual temperature of the main board
Cell Voltage Peak (V) The maximum voltage the cell ever reached
PS. Temp. Peak The maximum temperature the main board reached
Pump Flow (l/min) Actual flow of water

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7.2.3. Special Functions

ITEM DESCRIPTION
System Test This offers several test functions - see below
Internal Leak Test The outlet valve is closed, the pressure is set to the maximum. When the
maximum gas pressure is generated, the production is stopped and the
pressure drop is measured during 2 minutes. The pressure drop should be
below 0.7 bars or 10 psi.
Important: The leak test will only work if the generator is in standby mode.
External Leak Test Works similar to the internal leak test except that the outlet valve is open and
the test pressure is equal to the set pressure.
This function can be used to test the external gas lines
Important: The external leak test will only work if the generator is in standby
mode.
Flow Test This function sets the outlet valve to provide a certain flow
adjustable from 0 to 100% of maximum flow.
Important: This function will only work if the generator is in standby mode. It
will take approx. 2 minutes to get a stable flow!
Complete System Test Combination of all tests above
Hardware Options Not available for user (password protected) Contact dedicated service orga-
nization

8. RETURNING THE GENERATOR

First contact your local distributor or your local service organization before sending any gas generators back.
If you need to return products to VICI AG International for maintenance and/or repair, please note the
following important requirements:
• The completed “Return Authorization Form” (https://www.vici-dbs.com/pages/returns-and-repairs) must
be sent to VICI AG International (e-mail or fax) for approval before an RMA-No (Return Authorization
Number) can be issued. All returned products must be accompanied by a completed “Decontamination
Report”. Remove all adapters, fittings or similar accessories that are not an integral part of the gas
generator. VICI AG International will not be responsible for lost or damaged items that are not an integral
part of the gas generator.
• The gas generator must be drained of any fluids and residues and securely packed. As part of the service/
repair request, you are responsible for the decontamination prior to shipping.
• The decontamination report must be signed by a person authorized to take responsibility that the
information provided on the form is correct.
• The completed “Decontamination Report” must be secured to the outside of the shipping box.

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These requirements are necessary because the health and safety of our staff is of paramount importance.
If any returned gas generator does not comply with the above requirements, VICI AG International reserves
the right to quarantine or return the gas generator at the customers expense.
If following the inspection and quotation you decline the repair, you may be subject to a service fee to cover
product decontamination, disassembly, cleaning and evaluation.
Please also be advised that by sending your gas generator back to us, you have authorized us to disassemble
the gas generator for inspection and/or failure analysis. If the gas generator is subsequently deemed not
repairable or you decline the repair and request the gas generator to be returned, we cannot ensure that it
will be reassembled to working conditions.
We are sure that you share our concern for the safety of our personnel and we request your full cooperation in
carrying out these few extra steps prior to returning any products to VICI AG International.
If anything is not clear or you have further questions, please contact the VICI AG International technical
support team under [email protected].
Please also provide full details of the problem, including the model and serial numbers of your gas generator.
Instructions will then be provided for the service or the return of the unit. If the warranty has expired, or the
fault is due to misuse of the unit, all repair and shipping costs are to be paid by the customer. All other costs
are also borne by the customer, except as otherwise expressly agreed upon.

IMPORTANT: The manufacturer reserves the right to change or modify its products without prior notice.

• If the generator needs to be transported, make sure that the water tank is
completely empty.
• Close the water tank with the cap. Use the ORIGINAL packing material.
• The generator should be transported in an upright position; this warning should be
marked at the outside of the shipping box.

9. MAINTENANCE
With proper care and maintenance, your hydrogen generator should provide you with years of trouble-free
operation. There are no adjustments to be made to the generator. The only routine service operations are
those described below.
Nonetheless, the generator should be inspected approximately every 3 years. Contact your supplier.

9.1. Routine Maintenance

The following section describes the maintenance operations required for the correct operation of the
hydrogen generator.

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9.1.1. Cleaning
The internal components of the hydrogen generator do not need to be cleaned and should not be accessed
by the user for cleaning. To clean the outside of the unit, only use a damp cloth (no detergents, acids or
aggressive or abrasive substances).

9.1.2. Water Refilling

The tank must be refilled when the water level approaches the lower level, and the “Refill Water” pre-alarm
message appears. Use distilled or deionized water.

9.1.3. Deionizer Bag Replacement

Replace the deionizer bag approximately every six months, or whenever the “Change Water” message
appears. The part-number for the deionizer bags is:

DB-H200-031 Includes 2 bags. See section 6.2.2 for more details.

9.1.4. Installing the New Deionizer Bags

See section 6.6.2 “Installing the Deionizer Bags”

9.2 Maintenance Kits

PART NUMBER DESCRIPTION

DB-H200-031 Deionizer bags (pk 2)
DB-10574 3-Year maintenance kit for PG/HK Plus:
• water tubing kit plus
• deionizer LE bag (Pack of 2 pcs.)
• perma pure dryer tubing (2 pcs.)
• GLS maintenance kit

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10. SCHEMATICS & SPARE PARTS LISTS

10.1. Fluidic Schematic Diagram & Parts

UNIT LOW PRESSURE GLS WATER TANK PUMP WATER INLET/WATER DRAIN
All HK Plus Series DB-H200-038 DB-PH201-000 DB-10350 DB-H200-050

System: PG / HK Plus with cartridge Date: By: THIS DOCUMENT AND THE INFORMATION WHICH Rev.: 1
IT CONTAINS SHALL NOT BE USED, EXPLOITED
UNIT water and hydrogen flowWATER
Description: diagram BYPASS FLOW METER
Created: 18.08.2021 CELL
SBU TUBING KIT
OR SOLD, AND SHALL NOT BE REVEALED OR GLS R
DISCLOSED TO OTHERS WITHOUT THE EXPRESS ECN no:
Checked: 18.08.2021 SB WRITTEN PERMISSION OF VICI. THIS DOCUMENT
HK 100 & 160 Plus DB-10396 DB-10562 DB-CELL-MI-V4 DB-PH200-001
SHALL REMAIN THE PROPERTY OF VICI AND DB-H200-007
Schematic no: Released: SHALL BE RETURNED UPON DEMAND. Sheet: 1/1
HK 250 Plus DB-10396 DB-10562 DB-CELL-MU1-V2 DB-PH200-001 DB-H200-007

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10.2. Electrical Schematic Diagram & Parts

MODEL POWER SUPPLY MAIN BOARD FLOW METER (TYPE) CELL

100 DB-PH200-003 DB-10664 DB-10562 (low flow) DB-CELL-MI-V4
160 DB-PH200-003 DB-10666 DB-10562 (low flow) DB-CELL-MI-V4
250 DB-PH200-003 DB-10668 DB-10562 (low flow) DB-CELL-MU1-V2

PRODUCT PART NUMBER DESCRIPTION

Power Inlet Module DB-H200-045 Inlet power supply filter with voltage selector
I/O Board DB-10154 I/O Board for NM Plus and PG Plus
Display Board + Touchscreen DB-10648 Display touchscreen NM Plus and PG Plus

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11. SPARE PARTS LIST

PART NUMBER DESCRIPTION
DB-PH201-000 Water tank complete PG plus / NM plus (2 water outlets) (from s/n PNMX170115261 and
PHGS170115343)”
DB-PH200-001 Water tubing kit NM/PG plus
DB-H200-007 Gas/Liquid separator (GLS), complete with fittings
DB-H200-034 Perma Pure
DB-H200-035 Pressure release valve
DB-H200-036 Gas outlet connector
DB-H200-038 H2 separator
DB-H200-040 80mm axial fan
DB-PH200-002 Internal circulation fan PG plus and NM plus
DB-PH200-003 Small Power Supply PG plus / NM plus (100/160/250/300)
DB-PH200-005 Gas on/off valve PG plus
DB-PH200-007 Display touch screen PG plus and NM plus
DB-PH200-006 Plastic covers kit PG plus
DB-H200-042 Display Membrane
DB-5000-0197 VICI high capacity water filter
DB-H200-045 Power inlet with filter and voltage selector
DB-10664 Main board for HKH2-100 plus, low conductivity
DB-10666 Main board for HKH2-160 plus, low conductivity
DB-10668 Main board for HKH2-250 plus, low conductivity
DB-PGP207-008 Internal cables PG plus
DB-10562 Water flow sensor HK plus / PG plus / NM plus for flow 100 - 300
DB-PH200-011 USB port with cable
DB-Cell-MI-V4 Complete Mini-Cell V4, full titanium
DB-Cell-MU1-V2 Complete Multi 1-layer Cell V2, full titanium
DB-Cell-MI-V4-R Mini-Cell Service V4
DB-Cell-MU1-V2-R Multi-Cell 1-layer Service V2
DB-PGP200-012 Maintenance kit for PG plus
DB-H202-205 Auto-refill on/off valve
DB-H200-049 Water drain outlet+tube (from S/N: PNMS170915368 & PHGS170915444)

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PART NUMBER DESCRIPTION

DB-H200-050 Rear panel water fitting (drain) (from S/N: PNMS170915368 & PHGS170915444)
DB-10276 Holder for H2 Plus power supply
DB-10277 Kit contains adapter for water pump
DB-10292 Water Pump SANSO NM/PG PLUS
DB-10315 Auto-refill connector (for plastic female drain fitting)
DB-10317 Tube Elbow Barb connector for SANSO Pump 3/8" to 1/4"
DB-10326 Auto-refill connector (for plastic female drain fitting)
DB-10522 Flat ribbon cable for touch screen for NM/PG Plus
DB-10525 Flat ribbon cable for I/O card for NM/PG Plus
DB-10350 Kit Water Pump SANSO complete, includes pump, electrical and water connection,
bracket
DB-10351 Kit Fittings support pump SANSO
DB-10390 Plastic cap to seal water tank
DB-10413 Filter for auto-refill, SS
DB-10426 Red tap for H2 vent
DB-10490 Kit Fittings for pump SANSO, incl. inlet and outlet adapters and L-bows
DB-10255 APC 1/4 hose barb non-valved in-line coupling body
DB-10256 Water connector male PMC 1/4"
DB-10257 Water connector female PMC 1/4"
DB-10258 Water connector male APC 1/4"
DB-10259 Water connector male APC 1/4" 90°
DB-10260 Water connector male PMC 1/8"
DB-10261 Water connector female PMC 1/8"
DB-10268 Kit for Service: screws assorted for H2 generators Plus, Rack, FID-T, FID-S
DB-10271 Push-in fittings for 8mm tubing, straight male thread R1/8", pack of 10
DB-10272 One-touch Fitting, Male Elbow, Stainless Steel 316 M5, 1/8"
DB-10333 One-touch Fitting, Male Connector, Stainless Steel, 4mm, M5
DB-10360 SS Fitting 6mm, L-bow
DB-10451 Fuse kit for hydrogen generators contains 10 each of 4A and 6,3A
DB-10533 Fitting M5 / 1/8"

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