Cend 202000015
Cend 202000015
Cend 202000015
DOI: 10.1002/cend.202000015
FULL PAPER
1
Czech Technical University in Prague, Praha,
Czech Republic Abstract
2
Brno University of Technology, Brno, Czech This paper describes the principles of multi-level Finite Element modeling for design
Republic
of structural steel joints. The integral part of the design by Finite Elements is the Vali-
3
Technische Universität München, Munich,
Germany dation and Verification of the model and its results. For models by shell and solid ele-
4
Institut National des Sciences Appliquées de ments it is mesh sensitivity study. In component bases finite element method
Rennes, Rennes, France
(CBFEM), the steel plates are considered by materially nonlinear analysis (MNA).
Correspondence Their resistance in plastic stage is limited by strains. The behavior of components, for
František Wald, Czech Technical University in
example, of bolts, anchor bolts, welds etc., is treated by introducing nonlinear springs
Prague, 166 29 Praha, Czech Republic.
Email: [email protected] representing its behavior in terms of initial stiffness, ultimate resistance and deforma-
tion capacity. To show this process a contribution is prepared, which summarizes the
history of achievements of Finite Element Analyses (FEA) in structural steel joints.
This paper shows differences between the research-oriented and design-oriented
models and the current trends in modeling of connection components. Both have
their roles in advanced analyses. The Validation and Verification are demonstrated on
model of block shear during potential failure mode for gusset plate connection and
for the base plates loaded by bending moments around both axes. The summary
shows the potential in design of elements including their joints.
KEYWORDS
base plate, finite element analyses, block shear, joints, multi-level model, steel structure
© 2020 Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG, Berlin
behavior in elastic and ultimate level of loading for joints with known Shell elements are recommended for modeling of plates in design
lever arm of internal forces. Disadvantage of CM is that experimental FEA of structural connection. Four node quadrangle shell elements
evaluation of internal forces distribution is available only for a limited with nodes at its corners are applied. Six degrees of freedom are con-
number of the open section joint configurations. In contemporary sci- sidered in every node: three translations (ux, uy, uz) and three rotations
entific papers, description of atypical components may be found as (φx, φy, φz). Deformations of the element are divided into membrane
well. The use is of this solution and the boundary conditions are very and flexural components. The formulation of the shell behavior is
uncertain for design. The CM is not developed for hand calculation based on the work by Ibrahimbegovic.13 Rotations perpendicular to
but as a method for preparation of design tables or software tools. the plane of the element are considered. Complete 3D formulation of
Models of hollow section connections are described in Chapter 7 of the element is provided. The out-of-plane shear deformations are
EN1993-1-8:20065 by curve fitting procedures based on mechanical included in the formulation of the flexural behavior of element by
and numerical experiments. The inconvenience is not standardized Mindlin hypothesis. The solution was completed by Dvorkin in Refer-
definition of design resistance. For selected joint configuration, the ence 14 as MITC4 elements. The shell is divided into five integration
component representation is prepared,9 which is based on selection points along the height of the plate and plastic behavior is analyzed in
of the suitable lever arms and effective widths. This procedure is lim- each point, the Gaus-Lobatto integration. The nonlinear elastic-plastic
ited by taking the resistance from curve fitting procedure. The behav- stage of material is analyzed in each layer based on the known strains.
ior of components is calculated backwards and has no support in
experiments or good engineering practice.
The recommendation for design by advanced modeling in structural 2.2 | Bolts
steel is ready to be used in Chapter 5 and Annex C of EN January
5, 1993:2005.10 Finite element analysis (FEA) for connections is used In CBFEM, the component bolt in shear and tension is modeled by a
from 70s of last century as research-oriented FEA (ROFEA). Their ability dependent nonlinear spring. The deformation stiffness of the shell ele-
to express real behavior of connections is making numerical experiments ment, which models the plates, distributes the forces between the bolts
a valid alternative to testing and source of additional information about and simulates the adequate bearing of the plate. The initial stiffness and
local strains. Material in ROFEA is described by true stress-strain or dam- the design resistance of a bolt in shear in CBFEM are modeled according
age models often including changes across and along the cross-section. to cl. 3.6 and 6.3.2 in EN1993-1-8:2006.5 The spring representing the
Validation & Verification (V&V) process of models is integral part of the bolt in shear has bilinear force deformation behavior, see Figure 1.
11
ROFEA procedure and is often based on the researcher's own experi- Deformation capacity is considered according to Reference 11 as
ments. The component based finite element analysis (CBFEM) of struc-
tural connection is the current tool for its design. As the computational δpl = 3δel ð1Þ
tools are commonly available and easy to use even by relatively inexperi-
enced engineers the proper procedure should be employed when judging
the results of computational analysis. The detailed procedure for verifica- Initialization of yielding is expected, see Figure 1, at
tion of CBFEM was prepared.12 In such situation, the verification process
performed through benchmark tests gains crucial importance. The Fv,el = 2=3 Fv,Rd ð2Þ
CBFEM model allows accurate design of joints with generally loaded
joints with complex geometry. As with any design using shells, care The spring of a bolt in tension is described by its initial deforma-
should be taken to position of supports and loading.12 tion stiffness, design resistance, initialisation of yielding and deforma-
tion capacity. The initial stiffness is derived analytically as
2 | C O M P O N E N T B A S E D FI NI T E E LE M E N T K b = ðE As Þ=Lb ð3Þ
METHOD
where E is the Young's modulus, As the tensile stress area of a bolt
2.1 | Material and plates in design-oriented models and Lb the bolt elongation length. The model corresponds well to
experimental data, see Reference 12 The design values according to
Common material diagrams, which are used in design by finite ele- ISO 898:20095 are summarized in Reference 15. A combination of a
ment modeling of structural steel, are the ideal plastic or elastoplastic shear and a tension in a bolt is expressed in EN January
model with strain hardening. The elastoplastic material with strain 8, 1993:20055 in Table 3.4 by a bilinear relation and checked as
10
hardening is modeled according to EN January 5, 1993. The material
behavior is based on von Mises yield criterion. It is assumed to be F t,Ed F v,Ed F t,Ed
max , + ≤ 1:0 ð4Þ
F t,Rd Fv,Rd 1:4 F t,Rd
elastic before reaching the yield strength fy. The ultimate limit state
criterion for regions not susceptible to buckling is reaching of a limit-
ing value of the principal membrane strain. The value of 5% is where Fv,Ed is the acting bolt shear force, Ft,Ed is the acting bolt tensile
recommended. force, Fv,Rd is the bolt shear resistance, and Ft,Rd is the bolt tensile
80 WALD ET AL.
F F
F
F
1,4 − 1
1,4
F F F
k
δ .δ
.δ
δ δ δ
δ
δ
δ
F I G U R E 5 Experiments T1 and
T2 by Hanus et al.21
FIGURE 6 The fine mesh around the bolt holes and simplified body of bolt in ROFEA22
82 WALD ET AL.
In case of eccentric loading according to prEN 1993-1-8,20 ϕRn = ϕð0,6 f u Anv + Ubs f u Ant ≤ 0,6 f y Agv + Ubs f u Ant Þ ð9Þ
Agv f y Anv f u where fy is yield strength, fu is ultimate strength, γ M2, ϕ, ϕu are safety
V eff,2,Rd = 0,5Ant f u + min pffiffiffi ; pffiffiffi =γ M2 ð6Þ
3 3 factors. The gross tensile plane Agt, the net tensile plane, Ant the gross
shear plane Agv and the net shear plane Anv, see Figure 4. In CSA
in eccentric loading according to EN1993-1-8:2006,5 S16-09,19 Ut = 1.0 for concentric and 0.5 for eccentric loading
applied in
f u Ant 1
V eff,2,Rd = 0,5 + pffiffiffi f y Anv =γ M0 ð7Þ
γ M2 3 fy + fu
T r = ϕu Ut Ant f u + 0:6Agv ð10Þ
2
Agv f y Anv f u
V eff,1,Rd = Ant f u + min pffiffiffi ; pffiffiffi =γ M2 ð8Þ
3 3 3.2 | Validation
In AISC 360-10,16 combination factors Ubs = 1.0 for concentric The experiments by Huns et al.21 are used for validation of ROFEA
and 0.5 for eccentric loading respectively are applied in the following prepared by Sekal22 in ANSYS software. The geometries of tested
equation. specimens are shown in Figures 4 and 5. The tested gusset plates are
6.6 mm thick, the bolts have diameter 19.05 mm and the bolt holes
are match drilled therefore the bolts are directly in bearing.
True stress-strain material diagram is used for material model. A
hexahedron element type is used, see Figure 6. Only the thinnest plates
which tend to fail are modeled. Bolts are bearing on the half-circle of the
bolt hole only. The displacements in all holes are coupled. To save on
computational time, the dense mesh is used only in areas where a high
gradient is expected—locally, around the bolt holes with a radially struc-
tured grid. The model contains of 190 264 hexahedron elements and
need around 26 hours of computational time on TUM server. In final
stage the hole shows large necking on the tension plane, see Figure 7.
Despite some differences between numerical simulation and
FIGURE 7 Deformed bolt hole, necking on a tension plane 22
physical tests, there is a good rate of compliance in tested parameters,
600
500
5% strain limit on CBFEM model
400
300
CBFEM
200
ROFEA
100 EN1993-1-8: 2020
0
Deformation [mm]
F I G U R E 1 0 Sensitivity study of
block shear resistance for bolt pitch22
see Figure 8. Maximal difference between the compared values is plane of bolt holes etc. The good correspondence between numerical
20% in case of initial stiffness of T1 model see Table 1. For initial stiff- simulation and experiment is also thanks to the information and data
ness, the higher rate of difference is acceptable because the value is obtained from the paper,21 where authors carried validation
dependent on factors like whether the bolts were really in bearing themselves.
from the beginning of the physical test or whether the size of ele-
ments around bolt holes in case of ROFEA was appropriate. However,
besides this one value, the other compared parameters vary till 4% so 3.3 | Verification
the models can be used for the further CBFEM design-oriented model
verification. Also, it is worth to note that on a deformed numerical Design oriented CBFEM model uses shell elements with coarse mesh.
model, signs typical for block shear failure mechanism could be The mesh is predefined near bolt holes. Bolts are modeled as
observed, such as necking on a tension plane or yielding on the outer nonlinear springs which are connected to the nodes at the edge of the
84 WALD ET AL.
F I G U R E 1 1 Sensitivity study of
block shear resistance for plate
thickness22
4 | V ER I F I C A TI O N O N B A SE P L A TE
FIGURE 14 Meshing of the finite element analyses F I G U R E 1 5 Yield line patterns obtained by the numerical
simulations, specimen SPE1-M45 with the base plate
thickness 10 mm
A comparison of the plastic bending moment as well as the initial 4.4 | Sensitivity study
rotational stiffness obtained from the numerical model and the
experimental tests is given in Table 2. The numerical/experimental The influence of the base plate thickness is analyzed in terms of fail-
bending moment resistance is obtained using the inter- ure mode, initial stiffness and resistance for a base plate represented
section between initial Sj,ini and second stiffness Sj,ini/10. Validation in Figure 18, with 10 mm (specimen P5) and 20 mm (specimen P6)
of DOFEA on yielding of the base plate and failure of anchor bolts base plate thickness.
86 WALD ET AL.
TABLE 2 Comparison of the plastic resistances and initial stiffness from the numerical models and experimental tests
Initial rotational stiffness Plastic bending moment Initial rotational stiffness Plastic bending moment
Test Sj,ini,exp (kNm/rad) Mj,pl,exp (kNm) Sj,ini,num (kNm/rad) Mj,pl,num (kNm) Sj,ini Mj,pl
SPE1-M0 4117 37.7 4163 35.1 0.99 1.07
SPE2-M0 7189 42.9 7536 46.2 0.95 0.93
SPE1-M90 2028 28.2 2061 26.4 0.98 1.07
SPE2-M90 3120 35.9 2712 37.9 1.15 0.95
SPE1-M45 2440 32.0 2853 32.5 0.86 0.98
SPE2-M45 3205 36.6 4571 38.2 0.70 0.96
FIGURE 16 Validation of DOFEA on yielding of the base plate and failure of anchor bolts on specimens SPE1-M45 and SPE2-M45
30 30
10 10
Rotation Rotation
θj (mrad) θj (mrad)
0 0
0 20 40 60 80 0 10 20 30 40 50 60
FIGURE 17 Validation of ROFEA on moment-rotation curves for specimens SPE-M45 in test series
Results from the FE computations show on Figure 19 an increase the resultant forces from the compressive and tensile sides. In contrast
in the plastic bending moment Mj,pl and the maximum bending to this, as it was observed during the experimental tests and numerical
moment Mj,u of the connection resistance with increasing values of simulations as well, highly deformable thin base plates, 10 mm thick-
the base plate thickness. This is explained by the fact that increasing ness, produce a rather non-uniform stress distribution. Consequently, a
the base plate thickness leads to an increase in the lever arm z between high concentration of stresses is located near the column flange and
WALD ET AL. 87
the lever arm is reduced. The increase in the base plate thickness also 4.5 | Verification
affects the initial stiffness of the connections. Although less pro-
nounced in some cases than in others, values of Sj,ini are greater for In the graphs in Figures 20 to 22, the results of CBFEM25 are com-
thicker base plates due to a greater lever arm and lower deformation of pared to ROFEA. The main differences between both models are the
the base plate. In terms of failure modes, it was concluded that the base material model, mesh density, and concrete and anchor models. The
plate thickness has no particular influence on this parameter. ROFEA uses multilinear material diagram with strain-hardening and
plastic strain up to 15%, which is the minimal value for structural steel
in EN January 1, 1993:2005. On the other hand, CBFEM model has
bilinear material diagram with insignificant strain-hardening; the plas-
tic branch has the slope of E/1000. The plastic strain is limited to 5%
according to EN January 5, 1993:2005. Other differences are the
finite element model of the concrete and the anchors. CBFEM uses
simplified assumptions under the base plate by Winkler's subsoil
model and a single spring as the anchor. The anchor bilinear spring
has its resistance determined according to EN January 8, 1993:2006
and therefore, its resistance is decreased by the factor 0.9. The plastic
branch starts at the tensile force equal to the anchor tensile resistance
multiplied by the ratio of the anchor yield to ultimate strength. The
FIGURE 18 Geometry of the base plate for the sensitivity study anchor tensile resistance is reached at the quarter of elongation at
rupture; in this case at the strain 2.5%. Due to the different material
model, lower resistances by CBFEM are expected. Configuration P1 is
used in the study with all combinations of loading investigated by
ROFEA. Configuration P1 is the same as P5, see Figure 20, except for
the bolt diameter 16 mm instead of 20 mm. The CBFEM model is
loaded by normal compressive or tensile force and a bending moment
around stronger axis, see Figure 21, or weaker axis, Figure 22.
The model for biaxial bending is loaded by equal bending moment
around both stronger and weaker axes. This does not fully correspond
with the loading at an angle 45 because the stiffness around both
axes is different. It is the assumption taken for ROFEA. The results are
summarized in Figure 22.
The resistances of CBFEM are smaller than ROFEA which is cau-
sed by steel of plates without strain hardening and the reduction fac-
tor 0.9 for the tensile strength of anchors. The strain limit is also
lower in CBFEM 5% for plates and 2.5% for anchors. In all cases,
F I G U R E 1 9 Moment-normal force interaction for biaxial bending CBFEM provides more conservative results compare to ROFEA. The
moment calculated by ROFEA for specimens P5 and P6
F I G U R E 2 0 Comparison of
prediction of resistance (R) by
CBFEM and ROFEA, Bending around
major axis, specimen P1-M0
88 WALD ET AL.
F I G U R E 2 1 Comparison
prediction of resistance (R) by
CBFEM and ROFEA, Bending around
minor axis, model P1-M90
F I G U R E 2 2 Comparison of
prediction of resistance (R) by CBFEM
and ROFEA, Bending around both
axes (model P1-M45)
most significant difference is in the case of biaxial bending and combi- connections by shell models. The tools and solvers are ready.27 Build-
nation of compressive force with bending moments. ing Information Modeling allows shearing of data between drawing
tolls and FEA software and is used as input and output for design
check and machinery.
5 | C O N CL U S I O N The multilevel FEA analyses of the structural steel connections
based on components (CBFEM) is replacing the curve fitting and com-
The global analyses of steel structures are today carried out by FEA ponent method designs. For its proper and safe use, it is necessary to
and the traditional procedures are not used any more. The prepared apply a good Validation & Verification procedure with well-defined
CBFEM model helps visually reveal all possible failure modes and is hierarchy. The well verified models are able to predict the behavior of
complementing the traditional engineering judgment by good predic- generally loaded complex connections with the accuracy, which is
23
tion of joint behavior and safe standard approved resistance. In shown on Benchmark cases prepared in complex hierarchy to check
coming generation of structural steel Eurocodes, it is expected to the software inputs and outputs and its application. The presented
stress the principles of FEA design and its safe use in prEN1993-1-14: results for block shear and base plate show the good accuracy of
Design by finite element26 by emphasizing the System response quan- CBFEM verification to analytical models. In cases, where the CBFEM
tity process separately for numerical experiments and design models. gives higher stiffness, resistance or deformation capacity it needs to
The strain limits need to be studied based on safety of FEA applica- be verified to ROFEA.
tions. For even complex joint presented here, 5% leads to good and
safe prediction. The CBFEM model complies well with validated ACKNOWLEDG MENTS
ROFEA especially in terms of resistance. The work was prepared under the R&D project MERLION II
The coming solutions are the geometrically and materially supported by Technology Agency of the Czech Republic, Project
nonlinear analysis with imperfections of members with their No. TH02020301.
WALD ET AL. 89
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