SH 51MW Bop 033 I 001 Rev.2

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JGC-Descon Doc. No.

6292-01-005-B1378-001- R2

INSTRUMENT
INSTALLATION MATERIAL LIST
(BM BULK MATERIAL)

REV

DATE

DESCRIPTION

Prepared by

Checked by

Approved by

Initial

Initial

Initial

Sign.

Sign.

R0

5-Mar-09

Issued for Information

MNF

ZAZ

THN

R1

27-Mar-09

Issued for Information

MNF

ZAZ

THN

R2

15-May-09

Issued for Information

MNF

ZAZ

THN

Sign.

Client Approval
Initial

Sign.

Client:
Saudi Electricity Co.
Southern Operating Area
Generation Engineering

Contractor:
AL-FANAR CO.
P.O.BOX 301, RIYADH-11411

EXTENSION OF SHAROURAH POWER PLANT BY 51MW


GAS TURBINE GENERATING UNITS
CONTRACT NO.

Client Design Consultant:


DESEIN PRIVATE LIMITED

Contractor Desing Consultant:


DAR ENGINEERING
P.O.BOX 301, RIYADH 11411,
KINGDOM OF SAUDI ARABIA

JGC-DESCON
ENGINEERING [PVT.]
LTD., 18-KM
FEROZEPUR ROAD
LAHORE,
PAKISTAN

DOCUMENT TITLE

INSTRUMENT
INSTALLATION MATERIAL LIST
(BM BULK MATERIAL)
DOCUMENT NO.

Sharourah 51 MW / BOP / 033-I-001

JGC-DESCON
PROJECT NO.

6292
SHEET

REV.

1 OF 6

R2

SR.
ITEM NO.
NO.

ITEM
CODE

MATERIAL

DESCRIPTION

SIZE OR
CONNECTION

UNIT

ESTIMATED
QTY.

SPARE
(10%)

TOTAL

REFERENCES / REMARKS

1. Cables
REFER ANNEXURE - I FOR LATEST MTO

1.1 Cable Accessories(Glands)


1

1.1.1

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 20 Thread Size: 1/2" NPT

No.

28

31

1.1.2

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 20S Thread Size: 1/2" NPT

No.

28

31

1.1.3

Cable Gland (for Unarmoured Cable), Suitable for Class I, Div. 2 Area , Brass Nickel
Plated , Double Compression Type, IP66, NPT Thread, With Lock Nut, Sealing Washer
and PVC Shroud

Gland Size: 20S Thread Size: 1/2" NPT

No.

48

53

1.1.4

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 25 Thread Size: 3/4" NPT

No.

212

22

234

1.1.5

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 32 Thread Size: 1" NPT

No.

30

33

1.1.6

Cable Gland (for Unarmoured Cable) , Suitable for Class I, Div. 2 Area, Brass Nickel
Plated , Double Compression Type, IP66, NPT Thread, With Lock Nut, Sealing Washer
and PVC Shroud

Gland Size: 32 Thread Size: 1" NPT

No.

10

1.1.7

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 40 Thread Size: 1-1/4" NPT

No.

66

73

1.1.8

Cable Gland (for Unarmoured Cable) ,Suitable for Class I, Div. 2 Area, Brass Nickel
Plated , Double Compression Type, IP66, NPT Thread, With Lock Nut, Sealing Washer
and PVC Shroud

Gland Size: 40 Thread Size: 1-1/4" NPT

No.

1.1.9

Cable Gland (for Unarmoured Cable) , Brass Nickel Plated , Double Compression Type,
IP66, NPT Thread, With Lock Nut, Sealing Washer and PVC Shroud

Gland Size: 50S Thread Size: 1-1/2" NPT

No.

14

16

For Instruments & JBs located in FOTP Room

R2

For JBs located in FOTP Room

For JBs located in FOTP Room

R2

1.2 Cable Accessories(Termination Material)


10

1.2.1

Terminal Lug with Insulation (Ring-Type)

1.5 mm2

No.

1000

100

1100

11

1.2.2

Terminal Lug with Insulation (U-Type)

1.5 mm2

No.

1000

100

1100

12

1.2.3

Terminal Lug with Insulation (I-Type)

1.0 mm2

No.

5000

500

5500

13

1.2.4

Terminal Lug with Insulation (I-Type)

1.5 mm2

No.

5000

500

5500

14

1.2.5

Terminal Lug with Insulation (I-Type)

2.5 mm2

No.

4000

400

4400

15

1.2.6

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "A"

Suitable for Carrier Strip

No.

300

30

330

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

16

1.2.7

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "B"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

17

1.2.8

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "C"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

18

1.2.9

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "D"

Suitable for Carrier Strip

No.

300

30

330

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

19

1.2.10

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "E"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

20

1.2.11

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "F"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

21

1.2.12

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "G"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

22

1.2.13

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "H"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

23

1.2.14

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "I"

Suitable for Carrier Strip

No.

300

30

330

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

Page 2+1 of 6

Envisaged to be required for internal wiring of Marshalling & IO Cabinet

SR.
ITEM NO.
NO.

ITEM
CODE

MATERIAL

DESCRIPTION

SIZE OR
CONNECTION

UNIT

ESTIMATED
QTY.

SPARE
(10%)

TOTAL

REFERENCES / REMARKS

24

1.2.15

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "J"

Suitable for Carrier Strip

No.

400

40

440

If required at site.

25

1.2.16

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "K"

Suitable for Carrier Strip

No.

400

40

440

If required at site.

26

1.2.17

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "L"

Suitable for Carrier Strip

No.

400

40

440

If required at site.

27

1.2.18

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "M"

Suitable for Carrier Strip

No.

300

30

330

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

28

1.2.19

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "N"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

29

1.2.20

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "O"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

30

1.2.21

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "P"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

31

1.2.22

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "Q"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

32

1.2.23

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "R"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

33

1.2.24

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "S"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

34

1.2.25

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "T"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

35

1.2.26

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "U"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

36

1.2.27

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "V"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

37

1.2.28

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "W"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

38

1.2.29

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "X"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

39

1.2.30

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "Y"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

40

1.2.31

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Letter "Z"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging. If required at site.

41

1.2.32

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "0"

Suitable for Carrier Strip

No.

400

40

440

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

42

1.2.33

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "1"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

43

1.2.34

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "2"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

44

1.2.35

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "3"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

45

1.2.36

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "4"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

46

1.2.37

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "5"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

47

1.2.38

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "6"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

48

1.2.39

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "7"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

49

1.2.40

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "8"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

50

1.2.41

PPVC
(Yellow Body Marked Black)

Cable Marker (Critchley K-Type or Equivalent) - Number "9"

Suitable for Carrier Strip

No.

100

10

110

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

Page 3+1 of 6

SR.
ITEM NO.
NO.

ITEM
CODE

MATERIAL

DESCRIPTION

SIZE OR
CONNECTION

UNIT

ESTIMATED
QTY.

SPARE
(10%)

TOTAL

REFERENCES / REMARKS

Suitable for Carrier Strip

No.

600

60

660

To be used for cable tagging.


The estimated quantity has been calculated based on the number of cables and their tags with a
margin for damaged markers in the supplied lot.

Suitable for Carrying 12 Markers as


specified above

No.

700

70

770

For fixing cable tag numbers on each end of cable

1300

130

1430

For fixing cable tag numbers on each end of cable

51

1.2.42

PPVC
(Yellow Body Marked Black)

52

1.2.43

PVC (Black)

53

1.2.44

PVC Coated SS

Cable Ties

100mm (L) x 6mm (W)

No.

54

1.2.45

PVC Coated SS

Cable Ties

200mm (L) x 6mm (W)

Lot

For dressing of cables in trenhes, trays, panels, JBs etc. Quantity will be as per site requirement.

55

1.2.46

PVC Coated SS

Cable Ties

300mm (L) x 6mm (W)

Lot

For dressing of cables in trenhes, trays, panels, JBs etc. Quantity will be as per site requirement.

56

1.2.47

PVC

Suitable for insulated conductors of 1mm2,


1.5mm2, 2.5mm2

Meter

500

50

550

57

1.2.48

No.

58

1.2.49

500

50

550

Refer Annexure - II for Specifications

Refer Annexure - III for Specifications

Cable Marker (Critchley K-Type or Equivalent) - Character "-"


Carrier Strips Suitable for Carrying Critchley "K-Type or Equivalent) Cable Markder
(Slotted ends allow for fastening by cable ties. The slot size should be should for cable
ties specified below)

White colored PVC tube for core marking

Printing Machine for PVC tube core marking

PVC

Green colored PVC tube

Suitable for 1mm2 & 1.5 mm2 conductor

Quantity is tentative and may vary as per site requirement.

To be used on drain wires. Quantity is tentative and may vary as per site requirement.

2. JBs(Junction Boxes)
59

2.01

Analog Junction Box - (Type - A)

82 Terminal

No.

60

2.02

Analog Junction Box - (Type - B)

16 Terminal

No.

R2

6. Instruments
61

6.01

LT

Level Transmitter (Radar Type)

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-006

62

6.02

LT

Level Transmitter (DP Type)

No.

Data Sheet No. Sharourah 51MW/BOP/409-I-001

63

6.03

LG

Level Gauge (Float & Negator Type)

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-012

64

6.05

FT

Flow Transmitter (DP Type)

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-004

65

6.06

LS

Level Switches (Float Type) - Top Mounted

No.

Data Sheet No. Sharourah 51MW/BOP/409-I-002

66

6.07

PG

Pressure Gauges

No.

16

Data Sheet No. Sharourah 51 MW/BOP/409-I-008

67

6.08

PT

Pressure Transmitters

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-003

68

6.09

TT

Temperature Transmitter (Integral with Thermoelement & Thermowell)

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-007

69

6.10

FE

Flow Element (Orifice Plate)

No.

Data Sheet No. Sharourah 51 MW/BOP/409-I-005

1/2" OD

No.

27

7. Hook ups and Tubing Material

34

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

120

30

150

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

No.

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

1/2" OD

No.

18

23

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

1/2" OD, , 0.049" Wall Thickness

Meter

306

77

383

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

70

7.01

CP-

316 SS

Covering Cap

71

7.06

MC-

316 SS

Male Connector Compr. Type

1/2"NPTM x 1/2" OD

No.

72

7.07

MC3-

316 SS

Male Connector Compr. Type

1/4"NPTM x 1/2" OD

73

7.09

TU-

316 SS

Tube Union Compression Type

74A

7.10.1

TUB-

316 SS

Tubing

Page 4+1 of 6

R2

SR.
ITEM NO.
NO.

ITEM
CODE

MATERIAL

DESCRIPTION

74B

7.10.2

TUL-

316 SSL

Tubing

75

7.11

UT-

316 SS

Union "Tee" Compression. Type

76

7.12

HV-

316 SS

Hand Valve (Ball Valve)

SIZE OR
CONNECTION

UNIT

ESTIMATED
QTY.

SPARE
(10%)

TOTAL

REFERENCES / REMARKS

1/2" OD, , 0.049" Wall Thickness

Meter

20

25

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

1/2"x1/2"x1/2" OD

No.

15

19

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

1/2"Fx1/2"F

No.

15

19

For Detail Refer Instrument Hook Up Drawings Doc No. Sharourah 51 MW/BOP/448-I-002.
As per DPL comments Ref No. DPL/ALF/51MW-SHAROURAH/I/414/0621, dated 4th April 2009,
we have increased the spare quantity from 10% to 25%.

R2

8. Instrument Bulk Installation Material(Overall)


8. 1 JBs Installation Support Accessories
77

8.1.1

Bolts, Stainless Steel

12mm

No.

12

13

78

8.1.2

Nuts, Stainless Steel

12mm

No.

12

13

79

8.1.3

Washers, Stainless Steel

12mm

No.

12

13

80

8.1.4

Steel Angle, 5mm. Thick

50x50mm

Meter

55

61

81

8.1.5

Bolts, Stainless Steel

8mm

No.

60

66

82

8.1.6

Nuts, Stainless Steel

8mm

No.

60

66

83

8.1.7

Washers, Stainless Steel

8mm

No.

60

66

84

8.1.9

RGS Conduit

3/4"

Meter

24

27

85

8.1.9

RGS Conduit

1"

Meter

15

17

86

8.1.10

U-Clamp

3/4" Conduit

No.

24

27

87

8.1.10

U-Clamp

1" Conduit

No.

12

14

88

8.1.11

Bolts, Stainless Steel

6mm

No.

24

27

89

8.1.12

Nuts, Stainless Steel

6mm

No.

24

27

90

8.1.13

Washers, Stainless Steel

6mm

No.

24

27

91

8.1.14

Channel, Carbon Steel

100x50x5mm

Meter

92

8.1.15

Anchor Bolt

M10x75L

No.

12

14

93

8.1.16

Unistrut Channel, Hot Dip Galvanized

40mm x 40mm

Meter

R2

R2

R2

8.2. INSTRUMENT SUPPORT FABRICATION


For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

94

8.5.1

Blind Plate, Carbon Steel,6mm thick

2 inch Dia

No.

18

20

95

8.5.2

Pipe, Carbon Steel, Sch. 40

2 inch Dia

No.

25

28

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

96

8.5.3

Steel Angle,5mm Thick

30x30mm

Meter

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

97

8.5.4

Reinforcement Plate, Carbon Steel, 6mm Thick

200W x 6T

Meter

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

98

8.5.5

Bolts, Stainless Steel

12mm

No.

48

53

R2

R2

Page 5+1 of 6

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

SR.
ITEM NO.
NO.

ITEM
CODE

MATERIAL

DESCRIPTION

SIZE OR
CONNECTION

UNIT

ESTIMATED
QTY.

SPARE
(10%)

TOTAL

REFERENCES / REMARKS

99

8.5.6

Nuts, Stainless Steel

12mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

100

8.5.7

Washers, Stainless Steel

12mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

101

8.5.8

Base Plate, Carbon Steel, 10mm Thick

300W x 10T

Meter

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

102

8.5.9

Foundation Bolts & Nuts

12mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

103

8.5.10

Steel Angle,5mm Thick

50x50mm

Meter

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

104

8.5.11

Bolts, Stainless Steel

8mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

105

8.5.12

Nuts, Stainless Steel

8mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

106

8.5.13

Washers, Stainless Steel

8mm

No.

48

53

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

107

8.5.14

U-Clamp

3/4" Conduit

No.

42

47

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

108

8.5.15

RGS Conduit

3/4" Dia

Meter

27

30

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

50x50mm

Meter

25

28

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

R2

8.6. Miscellaneous
109

8.6.1

Steel Angle,5mm Thick

110

8.6.2

Insulation Tape

Lot

As per Site requirement

111

8.6.3

Sealing Compound

Lot

As per Site requirement

112

8.6.4

RGS Conduit

113

8.6.5

U-Clamp

114

8.6.6

115

8.6.7

2" Dia

Meter

1600

160

1760

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

For 2" Dia Conduit

No.

320

32

352

For Detail Refer Instrument Installation Drawings Doc No. Sharourah 51 MW/BOP/448-I-001
Rev.0

Tag Plate (Type - 1 )

No.

23

26

Refer Annexure - IV for Specifications and Instrument Index for Tags.

Tag Plate (Type - 2 )

No.

33

37

Refer Annexure - IV for Specifications and Instrument Index for Tags.

R2

R2

Page 6+1 of 6

Page 7+1 of 6

Page 8+1 of 6

Page 9+1 of 6

Page 10+1 of 6

Page 11+1 of 6

INSTRUMENT CABLE MTO


(ANNEXURE - I)
EXTENSION OF SHAROURAH POWER PLANT BY 51MW GAS TURBINE GENERATING UNITS
DATE: 15-05-2009 (Rev.3)
REVISED LENGTHS AS PER DCS IO LIST REV. 5

Sr No.

CABLE SIZE

CABLE TYPE ID

SIGNAL TYPE

DESCRIPTION

LENGTHS WITH APPROX. 15%


LENGTHS
MARGIN
(Mtrs.)
(Rounded Off)
(As per Previous Rev.)
(As per Previous Rev.)

LATEST LENGTHS
(Mtrs.)
(As per Rev. 5 of DCS I/O List)

LENGTHS WITH APPROX. 15%


MARGIN
(Rounded Off)
(Mtrs.) (As per Rev. 5 of DCS
I/O List)

NOTES

DIFFERENCE OF QTY.
REMARKS
(Mtrs.)

1 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Analog / Digital

1 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs, Overall
Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC
60332-1&3 Cable. Outer Sheath Color: Blac

1880

2160

2545

2930

770

Quantity Increased

5 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH - Pi

Analog

5 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs,
Individual & Overall Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame
Retardant to IEC 60332-1&3 Cable. Outer Sheat

1925

2220

2185

2500

280

Quantity Increased

R3

5 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

5 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs, Overall
Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC
60332-1&3 Cable. Outer Sheath Color: Blac

1230

1420

555

640

-780

Quantity Decreased

8 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH - Pi

Analog

8 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs,
Individual & Overall Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame
Retardant to IEC 60332-1&3 Cable. Outer Sheat

4930

5680

4930

5680

No Change

10 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

10 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs,
Overall Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to
IEC 60332-1&3 Cable. Outer Sheath Color: Bla

1743

2000

1743

2000

No Change

20 Pair x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

20 Pair x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs,
Overall Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to
IEC 60332-1&3 Cable. Outer Sheath Color: Bla

750

870

1150

1320

450

Quantity Increased

10

7 Core x 2.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

7 Core x 2.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Overall Screen with
Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC 60332-1&3
Cable. Outer Sheath Color: Black (Non-I.S.), e

4053

4665

4053

4665

No Change

11

12 Core x 1.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

F&G Panel Location is


assumed in CCR

Note-2&3

F&G Panel Location is


assumed in CCR

A) F&G Panel Location is


assumed in CCR
B) Oily Water Pump
Control Added

A) F&G Panel Location is


assumed in CCR

12 Core x 1.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Overall Screen with
Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC 60332-1&3
Cable. Outer Sheath Color: Black (Non-I.S.),

3845

4425

3845

4425

No Change
B) Oily Water Pump
Control Added

12

5 Pair x 2.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH - Pi

Analog

5 Pair x 2.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Twisted Pairs,
Individual & Overall Screen with Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame
Retardant to IEC 60332-1&3 Cable. Outer Sheat

4135

4760

1155

1330

-3430

Quantity Decreased

13

4 Core x 2.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

4 Core x 2.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Overall Screen with
Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC 60332-1&3
Cable. Outer Sheath Color: Black (Non-I.S.), e

850

980

850

980

No Change

Aux Console to WTP PLC


and UCPs of GTGs

14

2 Core x 2.5 mm2

Cu (Stranded) - MICA / XLPE - MS - LSZH

Digital

2 Core x 2.5mm2 Cable, Stranded Copper Conductor, Mica / XLPE Insulated as per IEC-502, Overall Screen with
Drain Wire, Outer Sheath of Low Smoke Zero Halogen (LSZH) Compound, Flame Retardant to IEC 60332-1&3
Cable. Outer Sheath Color: Black (Non-I.S.), e

650

750

650

750

No Change

Oily Water reservior


Level Switch

NOTES:

1)

For other details, please refer Specification No. 16120 (Wire & Cable System).

2)

Existing DG Sets' signal are assumed to be originated from 33KV Switchgear Area.

3)

Existing Fuel & Water Storage Tanks' signals are assumed to be orignated from near to respective tanks.

JUNCTION BOX
(TYPE - A)

DOC. NO.
DATE

ANNEXURE - II
5/15/2009

REV.

R1

SHEET.

1 OF 1

PREPARED BY

MNF

CHECKED BY
ZAZ
APPROVED BY THN
PROJECT:

EXTENSION OF SHAROURAH POWER PLANT BY 51MW GAS TURBINE GENERATING UNITS

FUNCTION

Analog Signals

TAG NO.

00EPG00GA002

QUANTITY

MANUFACTURER

*VTA

TYPE / MODEL NO.

VTA

ELECTRICAL EXECUTION

INGRESS PROTECTION (IP)

ENCLOSURE MATERIAL

GRP (Glass Reinforced Polyester)

DIMENSIONS

VTA

Suitable for Class I, Div.2


R1

IP56 / NEMA 4 X

10 MOUNTING LUGS / NUTS & BOLTS

External (or Mfr. Standard) / Yes (Note-2)

11 CABLE WIRING DUCT/ DIMENSIONS / MATERIAL

Yes / VTA / PVC (Note-3)

12 COVER HINGES

Yes

13 COVER LOCKING FACILITIES

Yes

14 TAG PLATE / MATERIAL / INTERNAL / EXTERNAL

Yes / Traffolyte / External

15 GLAND PLATE / LOCATION OF GLAND PLATES & GLAND ENTRIES

Yes (Removable) / Bottom

16 TERMINALS

MAKE / TYPE

Weidmuller / Type WDU 2.5 or Equivalent (Note-4)

17

TERMINAL COLOR

Grey for Signal Terminals & Yellow / Green for Shield Terminals

18

TERMINAL MOUNTING PLATE

Yes

19

TERMINAL SUPPORT RAILS / TYPE / NO. OF RAILS

Yes / DIN Rail / 2 No.

20

NO. OF TERMINAL PER SUPPORT

41No.
TB-1: 1+, 1-, 1S, 2+, 2-, 2S,, 8+, 8-, 8S, OS, 9+, 9-, 9S, 10+, 10-,
10S, .13+, 13-, 13S, OS

21

MARKING TAG (Note - 5)


TB-2: 1+, 1-, 1S, 2+, 2-, 2S,, 8+, 8-, 8S, OS, 9+, 9-, 9S, 10+, 10-,
10S, .13+, 13-, 13S, OS

22

ACCESSORIES

End Plates, End Supports, End Barckets

23 GROUNDING

SAFETY EARTH RAIL / QUANTITY / NO. OF TERMINALS

Yes / 1 / 12 Screws x 10 mm at Bottom

24 SINGLE PAIR CABLE ENTRY


25

NO. OF DRILLINGS

20

26

CABLE GLANDS CONNECTION SIZE

Gland Size: 20S Thread Size: 1/2" NPT

27

CABLE ENTRY LOCATION ( CABLE GLAND / PLUG)

Bottom / Plugged (Note - 1)

28

CABLE GLAND REQUIRED (YES/NO)

No

29 ELECTRICAL CLASSIFICATION PLUGS

Suitable for Class I, Div.2

30 MULTI PAIR CABLE ENTRY


31

NO. OF DRILLINGS

32

CABLE GLANDS CONN. SIZE / QUANTITY

Gland Size: 32 Thread Size: 1" NPT (Cable OD: 21.2 mm) Qty: 2
Gland Size: 40 Thread Size: 1-1/4"NPT (Cable OD: 26.6 mm) Qty: 2

33

CABLE GLAND REQUIRED (YES/NO)

No

34

CABLE ENTRY LOCATION ( CABLE GLAND / PLUG)

Bottom / Plugged (Note-1)

35 ELECTRICAL CLASSIFICATION PLUGS

Suitable for Class I, Div.2

36 NOTES:
1) All cable entries shall be plugged by providing plugs suitable for Class I, Div. 2 Area.
2) Junction Boxes shall be surface mounting type. Mounting Holes, Nuts and Bolts shall be provided for complete installation of Junction Boxes on Structural
Supports or Wall Mounting.
3) The length of PVC wiring duct shall be confirmed by vendor as per the height of junction box.
4) The terminals shall be suitable for conductor cross section of 1mm2 as well as 1.5mm2.
5) Terminals 1+, 1-, 2+, 2- etc. are signal terminals where as terminals 1S, 2S, 3S, OS etc. are shield terminals.
*VTA = Vendor to Advice

JUNCTION BOX
(TYPE - B)

DOC. NO.
DATE

ANNEXURE - III
5/15/2009

REV.

R1

SHEET.

1 OF 1

PREPARED BY

MNF

CHECKED BY
ZAZ
APPROVED BY THN
PROJECT:

EXTENSION OF SHAROURAH POWER PLANT BY 51MW GAS TURBINE GENERATING UNITS

FUNCTION

Analog Signals

TAG NO.

QUANTITY

00EPG00GA001, 00EPG00GA003, 00EPG00GA004, 00QFB00GA001,


00GAD00GA001
R1
5

MANUFACTURER

*VTA

TYPE / MODEL NO.

VTA

ELECTRICAL EXECUTION

INGRESS PROTECTION (IP)

ENCLOSURE MATERIAL

GRP (Glass Reinforced Polyester)

DIMENSIONS

VTA

Safe
R1

IP56 / NEMA 4 X

10 MOUNTING LUGS / NUTS & BOLTS

External (or Mfr. Standard) / Yes (Note-2)

11 CABLE WIRING DUCT/ DIMENSIONS / MATERIAL

Yes / VTA / PVC (Note-3)

12 COVER HINGES

Yes

13 COVER LOCKING FACILITIES

Yes

14 TAG PLATE / MATERIAL / INTERNAL / EXTERNAL

Yes / Traffolyte / External

15 GLAND PLATE / LOCATION OF GLAND PLATES & GLAND ENTRIES

Yes (Removable) / Bottom

16 TERMINALS

MAKE / TYPE

Weidmuller / Type WDU 2.5 or Equivalent (Note-4)

17

TERMINAL COLOR

Grey for Signal Terminals & Yellow / Green for Shield Terminals

18

TERMINAL MOUNTING PLATE

Yes

19

TERMINAL SUPPORT RAILS / TYPE / NO. OF RAILS

Yes / DIN Rail / 1 No.

20
21
22

NO. OF TERMINAL PER SUPPORT


MARKING TAG (Note - 5)
ACCESSORIES

16 No.
TB-1: 1+, 1-, 1S, 2+, 2-, 2S,, 5+, 5-, 5S, OS
End Plates, End Supports, End Barckets

23 GROUNDING

SAFETY EARTH RAIL / QUANTITY / NO. OF TERMINALS

Yes / 1 / 12 Screws x 10 mm at Bottom

24 SINGLE PAIR CABLE ENTRY


25

NO. OF DRILLINGS

26

CABLE GLANDS CONNECTION SIZE

Gland Size: 20S Thread Size: 1/2" NPT

27

CABLE ENTRY LOCATION ( CABLE GLAND / PLUG)

Bottom / Plugged (Note - 1)

28

CABLE GLAND REQUIRED (YES/NO)

No

29 ELECTRICAL CLASSIFICATION PLUGS

Unclassified

30 MULTI PAIR CABLE ENTRY


31

NO. OF DRILLINGS

32

CABLE GLANDS CONN. SIZE / QUANTITY

Gland Size: 32 Thread Size: 1" NPT (Cable OD: 21.2 mm) Qty: 1

33

CABLE GLAND REQUIRED (YES/NO)

No

34

CABLE ENTRY LOCATION ( CABLE GLAND / PLUG)

Bottom / Plugged (Note-1)

35 ELECTRICAL CLASSIFICATION PLUGS

Unclassified

36 NOTES:
1) All cable entries shall be plugged by providing plugs.
2) Junction Boxes shall be surface mounting type. Mounting Holes, Nuts and Bolts shall be provided for complete installation of Junction Boxes on Structural
Supports or Wall Mounting.
3) The length of PVC wiring duct shall be confirmed by vendor as per the height of junction box.
4) The terminals shall be suitable for conductor cross section of 1mm2 as well as 1.5mm2.
5) Terminals 1+, 1-, 2+, 2- etc. are signal terminals where as terminals 1S, 2S, 3S, OS etc. are shield terminals.
*VTA = Vendor to Advice

TAG PLATES

NOTES:
1) All dimensions are in millimeter.
2) Type 2 tag plates shall be fastened by srews and shall not be glued.The srews shall be 3mm x 9mm long, oval head, stainless steel stop screws.
3) Type 1 tag plate shall be attached with stainless steel wire.
4) For instruments, junction boxes, fire and gas detectors & trip switches.

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