352 Parts Catalog, Supplement To 302, 645 Engine PDF

APRIL,1980
Electro-Motive Division
LaGrange, lIIi~ois, U.S.A.
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Propulsion and Generation
Engine Models 8,12,16,20-645E7B
NOTE: This Catalog No. 352 is designed to be used with Catalog No. 302. Refer to the appropriate Parts
List in Catalog No. 302 where indicated in the following Table of Contents. All other Parts Lists are
contained in this Catalog No. 352.
Parts
Catalog list Page Engine
Number Number Subject Application
302 A01 Engine, Crankcase and Oil Pan Assembly
NOTE: 645E7B Engine Equipped and Crankcase

& Oil Pan Assembly part numbers are
listed below. L indicates left hand
rotation. R indicates right hand rotation.
Engine Engine Crankcase &

Model Eguil2J2ed Oil Pan Asy.
R8-645E7B 9510759
L8-645E7B 9511373
R12-645E7B 9512886 8372547
L12-645E7B 9512885 8372547
R16-645E7B 9512884 8372546
L16-645E7B 9512883 8372546
R20-645E7B 9510691 8392600
-, L20-645E7B 9512336 8392600
"
'\ Crankcase and Oil Pan Assembly

Lube Oil Level Switch 8464151
12,14 } 8 12 16 20-645E7B •
15 ",
Application same as
for 645E7 engines
302 A04 Handhole Cover and Cylinder Test Valve
Safety Handhole Cover Assembly 8499419 2
Handhole Cover Assembly 8335840 3 } 8,12,16,20-645E7B
Cylinder Test Valve 5
352 A06-S Cylinder Head, Exhaust Valves and Cyliner Liner

Cylinder Head Assembly 1-2
Cylinder Liner Assembly 3
352 A07-S Power Pack Assemblies 1-2

8,12,16,20·645E7B
352 A08-S Exhaust Valve Bridge, Rocker Arms & Oil Lines 1·2
352 AlO·S Head and Liner Crabs, Gaskets! Seals and Elbows 1·2
302 A12 Injector Control Linkage

Adjusting Link and Control Lever 1
Control Shaft Bracket and Bearings 3
Current PGA Governor Lever and Control Rod } 8,12,16,20-645E7B
Applied with Two Layshaft Hand Control
Levers 9
352 A14·S Piston Assembly, Pistons, Ring Sets and Rings 14
352 A16-S Connecting Rod, Bearings, Carrier and Piston Pin 1-2
8,12,16,20·645E7B
'~
302 A18 Crankshaft and Main Bearing Shells
Crankshaft w/Integral Accessory Drive 1·3
v
Main BearingShells and Kits 1-2
Crankshaft Assembly Designed for Bolt On
Accessory Drive Stubshaft 4 I 12,16-645E7B
APRIL, 1980 1 T. of C.
T ABLE OF CONTENTS

Parts
Catalog List Page Engine
Number Number Subject Number Application
352 A20-S Gear Damper Assembly 1 8,12,16,20-645E7B
302 A22 Accessory Drive Gear Assembly

Accessory Drive Gear Assembly 1 8,12-645E7B
Accessory Drive Gear Assembly 2 16,20-645 E7B
Accessory Drive Gear Applied to Bolt on
Stub shaft 3 12,16-645E7B
302 A24 Engine Crankshaft Drive Coupling, Ring Gear and
Engine Turning Jack
Drive Coupling and Ring Gear Reference List 1-3
Accessory Drive Coupling and Accessory Drive 8,12,16,20-645E7B-
End Blind Cover 4 } Application same as indicated
for 645E7 engines
Accessory Drive Coupling for Engine Crankshaf
with Bolt-On Stubshaft 5 12,16-645E7B
302 A25 Starter Motor and Mounting
Air Starter Motor Mounting 9 8,12,16,20-645E7B -
Application same as indicated
for 645E7 engines except for
note below:
NOTE: 645E7B engines use starter motor bracket 9509590 in place of 8358874 for Ref.
No.2 on page 9. Bracket 9509589 and Power Pickup 8270383 are mounted on
Starter Motor Bracket for Digital Tachometer application.
Air Starter Motor Assembly 14-15 8,12,16,20-645E7B

302 A26 Camshaft Drive Gear Train
Camshaft Drive Gear Train 4-7 8,12,16,20-645E7B -
for 645E7 engines
352 A28-S Camshaft and Camshaft Counterweights
Camshaft Asy. - Right Hand Rotation Engines 1-2
302 A30
Camshaft Asy. - Left Hand Rotation Engines
Overspeed Trip and Camshaft Counterweights
Camshaft Bearing Brackets

3-4
5-7 \ 8,12,16,20-645E7B
Camshaft Bearing Brackets 1-2 12,16,20-645E7B

Current Design with 5/8 Inch Mounting Bolts
and Applied to Crankcase Manuf. from Jan.. '76 5-6 8-645E7B
302 A32 Camshaft Overspeed Trip Linkage
Trip Pawl and Toggle Lever Bracket Assemblies 1-2 8,12,16,20-645E7B - Application
same as indicated for 645E7
engines
Overspeed Pawl Camshaft Assembly 3
Overspeed Trip and Reset Lever 4 } 8,12,16,20-645E7B
Overspeed' Trip and Reset Levers 7
. Overspeed Trip Limit Switch and Mounting 8 } 8-645E7B and R12-645E7B
T. of C. 2 APRIL, 1980 ~
;~
TABLE OF CONTENTS
Catalog
Number
Parts
List
Number Subject
--
Page
Number
-
Engine
Application
I
Camshaft Overspeed Trip Linkage (continued)
Overspeed Trip Limit Switch and Reset Lever 10 L12-645E7B and 16,20-645E7B
302 A33 Electric Operated Engine Shutdown

Junction Box Application 4 8,12,16,20-645E7B - Application
engines except for note below:
NOTE: 8,12,16,20-645E7B engines do not use tachometer generator 3261563, Ref. No. 24
on page 4 and associated cable. L12-645E7B and 16,20-645E7B engines use outlet
box 9524305 in place of 8438537 for Ref. No.1 on page 4.
Servo Booster Pump Assembly 7 16,20-645E7B
302 A34 Lube Oil System

Accessory End Outside Lines - With "Box" Type
Lube Oil Strainer 10-13
Piston Cooling and Main Bearing Oil Manifold 18
Piston Cooling, Camshaft Stubshaft, Rocker Arm
Lubricating Oil Lines and Turbocharger Filter 21-22 >8,12,16,20-645E7B - Application
Soak Back Lube Oil System - With Flanged l . same as indicated for 645E7
Connections 26-27
Soak Back Filter Asy. - With Flanged Connections 33 )
engines
Turbocharger Lube Oil Filter Assembly 34
302 A36 Lube Oil Strainer 14 8,12,16,20-645E7B - Application
engines in Column E
302 A38 Piston Cooling and Pressure Pump

Piston Cooling and Pressure Pump 1-5 8,12-645E7B - Application same
as indicated for 645E7 engines
Piston Cooling and Pressure Pump 6-8 16,20-645E7B - Application
engines
302 A40 Lube Oil Scavenging and Fuel Oil Pump

Lube Oil Scavenging and Fuel Oil Pump 14 8,12,16,20-645E7B - Application
engines
Fuel Oil Pump Assembly - Flanged Connections 6 12,16,20-645E7B
Fuel Oil Pump Assembly - Flanged Connections 7 8-645E7B
352 A42-S Lube Oil Separator

Lube Oil Separator and Ejector Assembly 1-2 8,12,16,20-645E7B
, 302 A44 Cooling System

Engine Cooling System 4-6
Water Inlet, Outlet and Drain Piping 11
/--~.
Water Drain Piping 12

} 8,12,16,20-645E7B· Application
"'- Aftercooler Piping 18 same as indicated for 645E7
engines
302 A46 Water Pumps

Water Pump Reference List 1
Fresh Water Pumps 24 } 8,12,16,20-645E7B-
for 645E7 engines
I
"l
TABLE OF CONTENTS
Parts
302 A48 Fuel Oil Piping

Fuel Oil Manifold and Injector Fuel Oil Lines 1
302 A50
Twin Spin-On Fuel Oil Filter Piping
Fuel Oil Filter

Twin Spin-On Fuel Oil Filter Assembly
12-14
3-4
} 8,12,16,20-645E7B - Application
engines
352 A52-S Fuel Injector 1-3 I 8,12,16,20-645E7B
302 A54 Cylinder Head Cover and Support Frame

Round Top Inside Frame Comer Design -
Applied to Engines with Flame Arrestor
Safety Handhole Covers 8-10
)
302 A56 Overspeed Trip Housing and Cover 6-7
8,12,16,20-645E7B - Application
302 A58 . Accessory Drive Housing Assembly 1
302 A59 Engine Crankcase Pressure Detector Assembly
Crankcase Pressure Detector Asy. 8362040 11
} engines
302 A60 Camshaft Drive Housing and Cover 1 8,12,16,20-645E7B - Application

engines in Column C
302 A62 Auxiliary Drive Assembly

Auxiliary Drive Assembly 8460738 2 20-645E7B
- A66 f Governor Assembly 9513093 - Modei PGA - 8,12,16,20-645E7B
302 A68 Governor Drive Gear and Stubshaft 1
352
352
A70-S
An-S
Governor Drive
Exhaust Chamber Assembly

1-2 1 8, 12,16,20-645E7B
l
Exhaust Chamber Assemblies 1
Exhaust Chamber Heat Shields 2 8,12,16,20-645E7B
Thermocouple Application 3
352 A74-S Turbocharger Application

Turbocharger, Aftercooler, Air Duct and
Auxiliary Generator Drive 14 8,12,16,20-645E7B
302 A78 Engine Air Intake Silencer and Adapters

Silencer and Adapter Application 5-6 20-645E7B • Application same
as indicated for 645E7
engine
Engine Silencer and Duct Assembly 7-8 12,16,20-645E7B • Application

engines
f Component Parts List will be made available upon request.
T. of C. 4 APRIL, 1980
TABLE OF CONTENTS

Parts
302 A80 Oil Bath and Impingement Type Engine Air
Intake Filters
Cycoil Oil Bath Air Inlet Filter Assembly with
Rainshields 11-12 8,12,16,20-645E7B -
Application same as
indicated for 645E7 engines
302 A81 Paper and Fiberglass Engine Air Intake Filters

Paper Element Engine Air Intake Filter and
Vacuum Switch Assemblies 2 12,16,20-645E7B - Application
engines
Fiberglass Element Bag-Type Engine Air Filter
and Vacuum Switch Assemblies 5 8-645E7B
and Vacuum Switch Assemblies 6 8,12-645E7B - Application same
as indicated for 645E7 engines

and Vacuum Switch Assemblies 7
. Fiberglass Element Bag-Type Engine Air Filter } 16,20-645E7B - Application
and Vacuum Switch Assemblies 8 same as indicated for
645E7 engines
and Vacuum Switch Assemblies with Flanged
Connections 9 I12,16,20-645E7B - Application

I same as indicated for 645E7
engines
and Vacuum Switch Assemblies - Twin Engine

Marine Drive 10 16,20-645E7B
Louver-Filter Switch Assembly with Fiberglass
Elements 12 12,20-645E7B - Application
engines
302 A82 Exhaust Stack Adapter Assembly 1 8,12,16,20-645E7B
302 A99 Engine Gasket Kits 1-12 8,12,16,20-645E7B - Application

engines except for note
below:
NOTE: Power Assembly installation Gasket Kit 9317971 replaces 9320843 for Ref. No.8
on page 1 and Ref. No. 14 on page 6. Kit 9317971 is same as 9320843 except
that it contains two (2) 9317972 water outlet elbow to crankcase seals in place of
two (2) 8413892 seals.
TABLE OF CONTENTS
Marine Drill Rig
Engine Models 12,16,20-645E9B
NOTE: This Catalog No. 352 is designed to be used with Catalog 302. Refer to the
appropriate Parts List in Catalog No. 302 where indicated in the following
Table of Con tents. All other Parts Lists are contained in this Catalog No. 352.
Parts
NOTE: 645E9B Engine Equipped and

Crankcase & Oil Pan Assembly Part
Numbers are listed below.
Engine Engine Crankcase

Model Eguipped & Oil Pan Asy.
12-645E9B 9511317 8372547
16-645E9B 9511281 8372546
20-645E9B 9509698 8392600
Crankcase and Oil Pan Assembly 9-12,14 } 12,16,20-645E9B -

Lube Oil Level Switch 8464151 15 Application same as
indi.cated for 645E9

I engmes
Safety Handhole Cover Asse'mbly 8499419

Handhole Cover Assembly 8335840
Cylinder Test Valve
i 112.16.20-645~9B
352 A06-S Cylinder Head, Exhaust Valves and Cylinder Liner
352 A07-S Power Pack Assemblies 1-2 12,16,20-645E9B
352 A08-S Exhaust Valve Bridge, Rocker Arms and Oil

Lines 1-2
352 AlO-S Head and Liner Crabs, Gaskets, Seals and Elbows 1-2
302 A12 Injector Control linkage

Adjusting Link and Control Lever 2 12,16,20-645E9B
UG8 Governor Lever and Control Rod with
Layshaft Hand Control Lever on Left Bank 10
352 A14-S Piston Assembly, Pistons, Ring Sets and Rings 1-4
302 A18 Crankshaft and Main Bearing Shells 12,16,20-645E9B

Crankshaft w/Integral Accessory Drive Stub shaft 1·3
Main Bearing Shells and Kits 1-2
352 A20-S Gear Damper Assembly 1

Accessory Drive Gear Assembly 8250286 1 12-645E9B
Accessory Drive Gear Assembly 8365300 2 16,20-645E9B
APRIL, 1980 1 T.ofC.

TABLE OF CONTENTS
Marine Drill Rig
Parts
Nwnber Nwnber Subject Number Application
302 A24 Engine Crankshaft Drive Coupling, Ring Gear &

Engine Turning Jack
Engine Generator Coupling Disc and Ring Gear 15
} 12,16,20-645E9B
Accessory Drive End Blind Cover 16

Air Starter Motor and Mounting 12·13 }
Air Starter Motor Assembly 14.15 12,16,2~-6~5E9B.
ApplicatlOn same as

Camshaft Drive Gear Train 4·7 12,16,20·645E9B·
Application same as
indicated for 645E9
engines' except for note
below:
NOTE: 12, 16,20-645E9B engines use 9515331 Upper
Idler Gear Assembly in place of 8449231 for Ref. No.
25 on Page 5.
352 A28·S Camshaft and Camshaft Counterweights
Camshaft Assembly 34
}
Overspeed Trip and Camshaft Counterweights 5-7
12,16,20-645E9B
302 A30 Camshaft Bearing Brackets
Camshaft Bearing Brackets 1-2

Trip Pawl and Toggle Lever Bracket Assemblies 1·2 12,16,20-645E9B·
Application same as
Overspeed Pawl Camshaft Assembly 3
Overspeed Trip and Reset Lever 4 12,16,20·645E9B
302 A33
Overspeed Trip Limit Switch and Reset Lever
Electric Operated Engine Shutdown

10
1
Servo Booster Pump Assembly 7 I 12·645E9B

Accessory End Outside Lines· With "Box" Type
Lube Oil Strainer 14·17 \
Piston Cooling and Main Bearing Oil Manifold
Piston Cooling, Camshaft Stubshaft, Rocker Arm
I 18
Lubricating Oil Lines and Turbocharger Filter 21·22

Soak Back Lube Oil System - With Flanged
Connections 28·29 12,16,20-645E9B·
Soak Back Lube Oil System for Units with Application same as
Immersion Heaters 30·31 I indicated for 645E9
Soak Back Filter Assembly. With Flanged engines
Connections
Turbocharger Lube Oil Filter Assembly
33
34
I
302 A36 Lube Oil Strainer. 14 12,16,20.645E9B·
Application same as
in Column E
ELECTRO·MOTIVE DIVISION GENERAL MOTORS CORPORATION,
TABLE OF CONTENTS
Marine Drill Rig
Parts

Piston Cooling and Pressure Pump 1-5 12-645E9B· Application
same as indicated for
645E9 engine in Col. D
Piston Cooling and Pressure Pump 6-8 16,20-645E9B· Application
645E9 engines

Lube Oil Scavenging and Fuel Oil Pump 14
Fuel Oil Pump Assembly. Flanged Connections 6-7 } 12,16,20-645E9B·
Application same as
indicated for 645E9
engines

Lube Oil Separator and Ejector Assembly 1-2 12,16,20-645E9B
302 A44 Cooling System

Engine Cooling Lines 13-17 12,16,20-645E9B -
Application same as
except for note below:
NOTE: 12-645E9B engine uses 9336390 left hand
water pump assembly in place of 8269638 for Ref.
No.2 on Page 13. 16 and 20-645E9B engines use
9320244 left hand water pump assembly in place
of 8347607 for Ref. No.2 on Page 13.
Aftercooler Piping 18 12,16,20-645E9B·

Application same as
302 A46 Water Pumps
Fresh Water Pumps } 12,16,20-645E9B . Application
24
I engines except for note
below:
NOTE: 12-645E9B engine uses 9336390 left
bank water pump assembly in place of 8269638
for Ref. No. 10 on Page 1 and Ref. No.8 on
Page 2. 16 and 20-645E9B engines use 9320244
left bank water pump assembly in place of 8347607
for Ref. No. 12 on Page 1 and Ref. No. 12 on Page 2.
Fuel Oil Manifold and Injector Fuel Oil Lines
I
1
302 A50
Twin Spin·On Fuel Oil Filter Piping
Fuel Oil Filter

15-17
~ 12,16,20.645E9B·
Application same as
Twin Spin·On Fuel Oil Filter Assembly 3-4 indicated for 645E9 engines
352 A52-8 Fuel Injector 1-3 I 12,16,20-645E9B
ELECTRO.MOTIVE DIVISION GENERAL MOTORS CORPORATION
TABLE OF CONTENTS
Marine Drill Rig
Parts

Round Top Inside Frame Corner Design .
Applied to Engines with Flame
Arrestor Safety Handhole Cover 8·10
302 A56 Overspeed Trip Housing and Cover 1·2

)
> 12,16,20·645E9B·
302 A58 Accessory Drive Housing Assembly 2 ( Application same as
) indicated for 645E9 engines
Crankcase Pressure Detector Assembly 8362040 11
302 A60 Camshaft Drive Housing and Cover 1 12,16,20·645E9B·
Application same as
indicated for 645E9
engines in Column C
302 A65 Governor Assembly 8479804 - Model UG·8 1-15 12,16,20-645E9B

..
352 A70-S Governor Drive 1-2 } 12,16,20-645E9B
352 An-S Exhaust Chamber Assembly

Exhaust Chamber Assemblies
Exhaust Chamber Heat Shields
1
2 } 12,16,20-645E9B
Auxiliary Generator Drive 1-4 12,16,20-645E9B

Paper Element Engine Air Intake Filter and
Vacuum Switch Assemblies 3-4 12,16,20-645E9B - Application
engines
Fiberglass Element Bag-Type Engine Air
Filter and Vacuum Switch Assemblies 11 16-645E9B - Application same
engines
302 A82 Exhaust Stack Adapter Assembly 1 12,16,20-645E9B
302 A99 Engine Gasket Kits 1-12 12,16,20-645E9B·

Application same as
indicated for 645E9B
below:
NOTE: Power Assembly installation gasket kit
9317971 replaces 9320843 for Ref No.8 on
Page 1 and Ref No. 14 on Page 6. Kit 9317971
is same as 9320843 except that it contains two
(2) 9317972 water outlet elbow to crankcase
seals in place of two (2) 8413892 seals.
--~,-------------------------------------------------------------------------------------------------,
TABLE OF CONTENTS
Stationary Generation Units
Engine Models 8,12,16,20-645E4B and 16,20-645E1OB

NOTE: This Catalog No. 352 is designed to be used with Catalog No. 302.
Refer to the appropriate Parts List in Catalog No. 302 where indicated
in the following Table of Contents. All other Parts Lists are contained
in this Catalog No. 352.
Parts
NOTE: Refer to Reference Chart below.

L indicates left hand rotation. R indicates
right hand rotation.
Engine Engine Crankcase Oil Level
Model Equipped & Oil Pan Asy. Gauge
L8-645E4B 9510711 8195723

L12-645E4B G-951120~i 8325439
R12-645E4B ".9510655,/ 8325439
L16-645E4B 9510654 8384863 8325439
R16-645E4B 9511098 8325439
L20-645E4B 9510705 8405115 8378325
R20-645E4B 9511296 8378325
L16-645E1OB 9508752 9508969
L20-645E1OB 9333655 8333323
Crankcase and Oil Pan Assembly 9-13 8,12,16,20-645E4B and

16,20-645E10B -
Application same as
indicated for 645E4
engines except for Oil Level
Gauge part numbers listed
above
302 A03 Engine Ramps 1-3 20-645E4B - Application

645E4 engines in Columns
F and G

352 A06-S Cylinder Head, Exhaust Valves and Cylinder

Liner
Cylinder Liner Assembly 3 8,12,16,20-645E4B and 16,
20-645E1OB
352 A08-S Exhaust Valve Bridge, Rocker Arms and Oil Lines 1-2
352 A1O-S Head and Liner Crabs, Gaskets, Seals and Elbows 1-2
APRIL, 1980 1 T_ of C.
~~------~------------------------------------------------------------------------------------~-~
TABLE OF CONTENTS

-
Parts

\ 8,12,16,20-645E4B and 16,
UG8 Governor Lever and Control Rod with 20-645E1OB
352 A14-S Piston Assembly, Pistons, Ring Sets and Rings 14

} 8,12,16,20-645E4B and
352 AI6-S Connecting Rod, Bearings, Carrier ~d Piston Pin 1-2 l6,20-645EI0B
Crankshaft with Integral Accessory Drive
Stubshaft 1-3
} 8,12,16,20-645E4B and
352 A20-S Gear Damper Assembly 1 l6,20-645E10B

Accessory Drive Gear Assembly 1 8,12-645E4B
Accessory Drive Gear Assembly 2 16,20-645E4B and 16,

20-645E1OB
302 A24 Engine Crankshaft Drive Coupling, Ring Gear

and Engine Turning Jack
Engine to Generator Coupling Disc and
Ring Gear 6 8,12,16,20-645E4B - L.H.
rotation and 16,20-645E1OB
Application same as
Engine to Generator Coupling_Disc and
Ring Gear 7 12,16,20-645E4B - R.H.
rotation - Application same
engines
Accessory Drive Coupling and Accessory Drive
End Blind Cover 8
} 8,12,16,20-645E4B and 16,
Engine Turning Jack Assembly 9 20-645E1OB

Dual Air Starter Motor Mounting 11 12,16,20-645E4B - R.H.
rotation
Air Starter Motor and Mounting 12-13 8,12,16,20-645E4B - L.H.
Application same as
Air Starter Motor Assembly 14-15 8,12,16,20-645E4B and
16,20-645ElOB

Camshaft Drive Gear Train 4-7 8,12,16,20-645E4B and 16,
20-645E10B - Application
below:
NOTE: 8-645E4B engines use 9515339 Upper Idler
Gear Assembly in place of 8448324 for Ref. No. 16
on Page 5. 12,16,20-645E4B (L.H. rotation) and 16,
20-645E10B engines use 9515331 Upper Idler Gear
Assembly in place of 8449231 for Ref. No. 25 on
Page 5 for use with high capacity planetary gear
turbochar ers.
TABLE OF CONTENTS
Parts
Camshaft Assembly - Right Hand Rotation
Engines 1-2
Camshaft Assembly - Left Hand Rotation
Engines 34 } 8,12,16,20-64SE4B ""d 16,
20-645EI0B
302 A30 Camshaft Bearing Brackets

Camshaft Bearing Bracket 1-2 12,16,20-645E4B and 16,
20-645ElOB
Current Design with 5/8 inch Mounting Bolts
and Applied to Crankcases Manufactured from
January, 1976 5-6 8-645E4B

Trip Pawl and Toggle Lever Bracket Assemblies 1-2
Overspeed Pawl Camshaft Assemblies 3 } 8,12,16,20-64SE4B ""d
Overspeed Trip and Reset Lever 4 16,20-645EI0B
Overspeed Trip and Reset Levers 7

Overspeed Trip Limit Switch and Mounting 8 }8-645E4B and R12-645E4B
Overspeed Trip Limit Switch and Reset Lever 10 L12-645E4B,16,20-645E4B

and 16,20-645ElOB
Servo Booster Pump Assembly 7 12,16-645E4B
Electric Operated Engine Shutdown Solenoid 11 20-645E4B
Frequency Generator 8397999 21-22 16-645E4B
Accessory End Outside Lines - With "Box"
Type Lube Oil Strainer 10-13 12,16,20-645E4B - R.H.
rotation - Application
645E4 engines
Accessory End Outside Lines - With "Box"
Type Lube Oil Strainer 14-17 8,12,16,20-645E4B - L.H.
Application same as
Piston Cooling and Main Bearing Oil Manifold 18
Piston Cooling, Camshaft Stubshaft, Rocker
Arm Lubricating Oil Lines and
Turbocharger Filter 21-22
Soak Back Lube Oil System - With Flanged
Connections 28-29 )8,12,16,20-645E4B and
Soak Back Lube Oil System - For Units 16,20-645EI0B - Appli-
With Immersion Heaters 30-31 ( cation same as indicated
Soak Back Filter Assembly - With Flanged for 645E4 engines
Connections 33 I
Turbocharger Lube Oil Filter Assembly 34
ELECTRO·MOTIVE DIVISION GENERAL MOTORS CORPORATION
T ABLE OF CONTENTS
Parts
302 A36 Lube Oil Strainer 14 8,12,16,20·645E4B and

16,20·645ElOB·
Application same as
indicated for 645E4
engines in Column E

Piston Cooling and Pressure Pump 1·5 8,12·645E4B • Application
645E4 engines
Piston Cooling and Pressure Pump 6·8 16,20·645E4B and 16,

20·645ElOB . Application
645E4 engines

Lube Oil Scavenging and Fuel Oil Pump.
Flanged Connections 14 8,12,16,20.645E4B and
I 16,20·645E10B·
Application same as
Fuel Oil Pump Assembly 8410219· Flanged
Connections 6 12,16,20·645E4B and 16,
20·645E10B
Fuel Oil Pump Assembly 8498099 . Flanged
Connections I 7 8·645E4B
352 A42·S Lube Oil Separator

Lube Oil Separator and Ejector Assembly 1·2 8,12,16,20-645E4B and
16,20·645E10B

Engine Cooling System 4·6 12,16,20.645E4B· R.H.
rotation· Application
645E4 engines
Engine Cooling Lines l3·17 8,12,16,20-645E4B - L.R
rotation and 16,20-645ElOB
Application same as
NOTE: 12-645E4B (L.H. rotation) engine uses
9336390 left hand water pump assembly in place
of 8269638 for Ref. No.2 on Page 13. 16,20-645E4B
(L.H. rotation) and 16,20·645E10B engines use 9320244
left hand water pump assembly in place of 8347607 for
Ref. No.2 on Page 13.
Aftercooler Piping 18 8,12,16,20-645E4B and 16,
20·645EIOB . Application
645E4 engines
T. of C. 4 APRlL, 1980
ELECTItO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
T ABLE OF CONTENTS
Parts
302 A46 Water Pumps
} 8,12,16,20-645E4B and 16,
Fresh Water Pumps 2-4 20-645ElOB - Application
I 645E4 engines except for
note below:
NOTE: 12-645E4B (L.H. rotation) engine uses 9336390

left hand water pump assembly in place of 8269638 for
Ref No. 10 on Page 1 and Ref No.8 on Page 2. 16,
20-645E4B (L.H. rotation) and 16,20-645E10B engines
use 9320244 left bank water pump assembly in place of
8347607 for Ref No. 12 on Page 1 and Ref No. 12 on
Page 2.

Fuel Oil Manifold and Injector Fuel Oil Lines I 8,12,16,20-645E4B and
16,20-645E10B
302 A50 Fuel Oil Filter

Spin-On Fuel Oil Filter Assembly 8479355 5 8,12,16,20-645E4B and
16,20-645ElOB
352 A52-S Fuel Injector 1-3 8,12,16,20-645E4B and 16,
20-645E10B
302 A54 Cylinder Head Cover aI).d Support Frame
Round Top Inside Frame Corner Design 4-7
} 8,12,16,20.645E4B ",d 16,
302 A56 Overspeed Trip Housing and Cover 1-3 20-645E10B - Application
645E4 engines
302 A58 Accessory Drive Housing Assembly

Accessory Drive Housing Assembly 8464917 1 12,16,20-645E4B - R.H.
rotation - Application
645E4 engines
Accessory Drive Housing Assembly 8159742 2 8,12,16,20-645E4B - L.H.
rotation and 16,20-645EI0B
Crankcase Pressure Detector Application 5 8-645E4B and R12-645E4B
Crankcase Pressure Detector Application 7 20-645ElOB
Crankcase Pressure Detector Assembly 8362040 11 16 and 20-645E10B
Crankcase Pressure Detector Assembly 8370362 12 8,12,16,20-645E4B
302 A60 Camshaft Drive Housing and Cover 1 8,12,16,20-645E4B and 16,
645E4 engines in Col. C
302 A65 Governor Assembly 8446902 - Model UG-8 1-15 8,12,16,20-645E4B
- A65 f Governor Assembly 9330626 - Model UG-8 - 16,20-645ElOB
TABLE OF CONTENTS

Parts

} 8,12,16,2()'645 E4B and
352 A70-S Governor Drive 1-2 16,20-645ElOB
352 An-S Exhaust Chamber Assembly

Exhaust Chamber Assemblies 1
} 8,12,16,20-645E4B and 16,
Exhaust Chamber Heat Shields 2 20-645E10B
Auxiliary Generator Drive 14- 8,12,16,20-645E4B and
16,20-645EIOB
302 A78 Engine Air Intake Silencer and Adapters

Silencer and Adapter Application 5-6 16,20-645E4B - Application
645E4 engines

'Intake Filters
Cycoil Oil Bath Air Inlet Filter Assembly
8412789 with Rainshields 11-12 12,16-645E4B
302 A82 Exhaust Stack Adapter Assembly 1 8,12,16,20-645E4B
302 A99 Engine Gasket Kits 1-12 8,12,16,20·645E4B and 16,

645E4 engines except for
note below:
NOTE: Power Assembly installation gasket kit 9317971 replaces
9320843 for Ref. No, 8 on Page 1 and Ref. No. 14 on Page 6. Kit
9317971 is same as 9320843 except that it contains two (2)
9317972 water outlet elbow to crankcase seals in place of two (2)
8413892 seals.
TABLE OF CONTENTS
Housed Generation Unit
Engine Model 20-645E4B - MP45
NOTE: This Catalog No. 352 is designed to be used with Catalog No. 302. Refer
to the appropriate Parts List in Catalog No. 302 where indicated in the
following Table of Contents. All other Parts Lists are contained in this
Catalog No. 352.
Parts
Number Number Number
NOTE: Engine Equipped Part Number for

20-645E4B - MP45 is 9514241. Crankcase
and Oil Pan Assembly Part Number is
8373074.
Crankcase and Oil Pan Assembly 9-13 20-645E4B - MP45 -
Application s~e as
indicated for 20-645E4 -
MP45
Handhole Covers Located at Starter Motor -
8391430 4
352 A06-S Cylinder Head, Exhaust Valves and Cylinder Liner

20-645E4B - MP45
352 A08-S Exhaust Valve Bridge, Rocker Anns and Oil Lines 1-2
352 AlO-S Head and Liner Crabs, Gaskets, Seals and Elbows 1-2

Control Shaft, Bracket and Bearings 3
EGB Governor Lever and Control Rod with } 2().645E4B· MP45
352 A14-S Piston Assembly, Pistons, Ring Sets and Rings 1-4

Crankshaft with Integral Accessory Drive 20-645E4B - MP45
Stub shaft 1-3
352 A20-S Gear Damper Assembly 1
302 A22 Accessory Drive Gear Assembly 8365300 2
302 A24 Engine Crankshaft Drive Coupling, Ring Gear and

Engine Turning Jack
Engine To Generator Coupling Disc and Ring
Gear - Use Column E
Accessory Drive Coupling Assembly 8323180
Engine Turning Jack Assembly
~ } 20-645E4B· MP45
ELECTRO-MOTIVE DIVISION G ENE It A L MOT 0 It S COR P 0 R,A T ION
TABLE OF CONTENTS
Housed Generation Units
Parts

Electric Starter Motor and Mounting 21
}20-645E4B - MP45
Electric Starter Motor 22-25
302 A26 Camshaft Drive Gear Train 4-7 20-645E4B - MP45 -

Application same as
indicated for 20-645E4
engines in Column G
NOTE: 20-645E4B engine (MP45) uses 9515331
Upper Idler Gear Assembly in place of8449231
for Ref. No. 25 on Page 5 for use with high
capacity planetary gear turbocharger.

Camshaft Assembly 34
}20-645F4B - MP45
302 A30 Camshaft Bearing Brackets 1-2

Trip Pawl and Toggle Lever Bracket Assemblies -
Use Column B 1-2
Overspeed Pawl Camshaft Assembly 3 } 20-645F4B - MP45
Overspeed Trip and Reset Lever 4

Electric Operated Engine Shutdown 12-14
Booster Pump 20 }2D-645E4B - MP45
Frequency Generator 8397999 21-22

Accessory End Outside Lines - With "Box" Type
Lube Oil Strainer 14-17
Piston Cooling and Main Bearing Oil Manifold
Piston Cooling Camshaft Stubshaft, Rocker
18 I
Arm Lubricating Oil Lines and Turbocharger
Filter 21-22 20-645E4B - MP45 -
Soak Back Lube Oil System - With Threaded Application same as
Connections 23-25 indicated for 20-645E4 -
302 A36
Turbocharger Lube Oil Filter Assembly
Lube Oil Strainer

34
l MP45
Lube Oil Strainer 8269263 - Use Column E 14 )

302 A38 Piston Cooling and Pressure Pump 20-645E4B - MP45
Piston Cooling and Pressure Pump Assembly
9330013 6-8 )
Lube Oil Scavenging and Fuel Oil Pump 8417754 14 )
Fuel Oil Pump Assembly 8410219 6
20-645E4B - MP45
Lube Oil Separator and Ejector Assembly 1-2 )
TABLE OF CONTENTS
Parts

Engine Cooling Lines - Use Column G 13-17 20·645E4B - MP45

left hand water pump assembly in place of 8347607
for Ref. No.2 on Page 13.
Aftercooler Piping· Use Column B 18 /20-645E4B - MP45
302 A46 Water Pumps

} 20-645E4B - MP45
Fresh Water Pumps 2-4

left bank water pump assembly in place of 8347607
for Ref. No. 12 on Page 1 and Ref. No. 12 on Page 2.

Fuel Oil Manifold and Injector Fuel Oil Lines 1
}20-645E4B - MP45
Spin-On Fuel Oil Filter Piping 2
302 A50 Fuel Oil Filter

Spin-On Fuel Oil Filter Assembly 8479355 5
} 20-645FAB - MP45
352 A52-S Fuel Injector 1-3

Round Top Inside Frame Corner Design -
Use Column G 4-7 20-645E4B - MP45
302 A56 Overspeed Trip Housing and Cover 4-5

} 20-645FAB - MP45
302 A58 Accessory Drive Housing Assembly 2

Crankcase Pressure Detector Application 5
}20-645E4B - MP45
Crankcase Pressure Detector Assembly 12
302 A60 Camshaft Drive Housing and Cover

Camshaft Drive Housing and Cover - Use Col. C 1
Auxiliary Drive Assembly } 20-645FAB - MP45

302 A62
Auxiliary Drive Assembly 8460738 2
- A67 fGovernor Assembly 9514443 - Model EGB-13C . 20-645E4B - MP45

12O-645FAB - MP45
352 A70-S Governor Drive 1-2
352 An·S Exhaust Chamber Assembly

Exhaust Chamber Assemblies 1 )
352 A74-S Turbocharger Application 20·645E4B - MP45
Auxiliary Generator Drive 14
I
I
TABLE OF CONTENTS

Parts

Intake Filters
Panel Type Oil Bath Air Intake Filter and
Mounting 8-9
}
Paper Element En&ine Air Intake Filter and I 20-645E4B _ MP45
Vacuum Switch Assemblies 3-4
302 A82 Exhaust Stack Adapter Assembly 1

)
302 A99 Engine Gasket Kits 1-12 20-645E4B - MP45 -
Application same as
indicated for 20-645E4 -
MP45 except for note
below:
NOTE: Power Assembly Installation Gasket Kit
9317971 replaces 9320843 for Ref No.8 on
Page 1 and Ref No. 14 on Page 6. Kit 9317971
is same as 9320843 except that it contains two
(2) 9317972 water outlet elbow to crankcase
seals in place of two (2) 8413892 seals.
., ELECTRO-MOTIVE: DIVISION GENERAL MOTORS CORPORATION
Parts List No. A06-S

CYLINDER HEAD, EXHAUST VALVES AND CYLINDER LINER
Cylinder Head Assembly
All 645 Non-Railroad Engines

PLATE A06-S-1
Ref. Part No.
No. Number Req. Description
Quantities listed are for one cylinder head assembly.
HEAD ASSEMBLY.. Cylinder

1 9319736 1 HEAD ASY ... Cylinder - With 9319735 valves - Replaces 9319456,8424464
2 9319455 1 HEAD ASY ... Cylinder - Less valves - Replaces 8424450
Cu"ent design changed flow heavy fla.nged heads can be identified by a number four (4) cast 3/4 inch high and
raised in a diamond shaped border ( <4> ). Previous chanff! flow design ~ads had the numbers 3, 4, 5 or 6 enclosed
in an 1-1/8 inch diameter recessed circYe ( (]) , @ , <.2) , @) or <-J> • This identification is found on the top
face of the flange at the 70 'clock position.
3 8028097 1 SUPPORT .. Injector crab

4 8035930 2 STUD .. Rocker arm shaft -1-8 - 14 x 7-3/4 in. long
8079922 ...002 O.S. 8115242 ...017 O.S.
8079923 ...0040.S. 8115243 ... 019 O.S.
8079924 ... 005 O.S.
5 8028701 1 STUD .. Injector crab - 5/8 - 11 - 18 x 4-15/16 in. long
8115143 ...002 O.S. 8115146 ...017 O.S.
8115144 ...004 O.S. 8115147 ...019 O.S.
8115145 ...015 O.S.
6 8028366 4 PIN .. Dowel- Support and bracket - Replaces 8485334
7 8310840 4 GUIDE .. Exhaust valve
8338304 ...015 O.S.
8 9319735 4 VALVE .. Exhaust - Heavy head - Inconel - Replaces 8279487
9 8068791 4 SPRING .. Exhaust valve
10 8383293 8 LOCK .. Valve seat - One half - Single groove
11 8081795 4 SEAT .. Spring
~+*12 8442936 1 GASKET .. Cylinder head to liner - Full width - Copper clad - See P.L. 10
~+*12 8476400 1 GASKET .. Cylinder head to liner - Full width - Integral with grommet seals - Optional to
8442936 - See P.L. 10
+*13 8392118 1 SEAL KIT .. Cylinder head to liner - Consists of (12) heat dam insulator and (12) grommet
seal- NOTE: Grommet and heat dam must be applied as an assembly - Not required with
8476400 gasket - See P.L. 10
f+ 14 9317972 2 SEAL .. Water outlet elbow to crankcase - Black colored - Replaces 8413892 - See P.L. 10
+*15 8305815 1 SEAL .. Water outlet elbow to head - Red colored - See P.L. 10
+*16 9509180 1 RING ;. Seat - Cylinder head - Replaces 8419438 - See P.L. 10
+*17 1 GASKET KIT .. Cylinder head - See P.L. 99
f 8427111 - Cylinder head with double groove water outlet elbow and head gasket 8442936
8479836 - Cylinder head with double groove water outlet elbow and head gasket 8476400
f It is strongly recommended that 645 Engines with single groove water outlet elbow be converted to double groove
water outlet elbows because of the substantially improved sealing qualitites.
*18 AR GREASE .. Silicone - Applied to Ref. No's. 13, 14 and 15

8425724 .. 8 oz. tube 8425725 .. 10 lb. can
8425726 .. 50lb.can
APRIL, 1980 1 A06-S

-----------------------------------------,-----------:---~-
P.L. No. A06-S

I
2
-~-14
11""--- 8
PLATE A06-S·1
A06-S 2 APRIL, 1980

• . .IIIIIIII!I!!I!1!!!!11!....------------;:----------------T,.-~
"
E L E. C T R 0 - MOT I V E D I V I 5 ION GENERAL MOTORS CORPORATION
P.L. No. A06-S

Cylinder Liner Assembly
Ref. No.1
PLATE A06-S-2
. 7 -
Ref.
No.
Part
Number
No.
Req. Description
1.\
0
.
Quantities listed are [or one cylinder assembly.

1 8415993 1 - - LINER ASY ... Cylinder - Cast iron liner bore - 18 port fabricated - Applied to all
normally aspirated 645 engines and formerly to turbocharged 645 engines prior
to January, 1978
1 9318831 - 1 - LINER ASY ... Cylinder - Cast iron liner bore with laser hardened port relief -18 port
fabricated - Applied to all turbocharged 645 engines since January, 1978
1 9090233 1 LINER ASY... Cylinder - Chrome plated liner bore - 18 port fabricated
2 8348964 1 1 1 DEFLECTOR .. Tube

3 8411641 7 7 7 STUD .. Liner - 3/4 - 10 - 16 x 10-3/4 in. long
8411642 ...002 O.S. 8413916 ... 015 O.S. 8413918 ...019 O.S.
8411643 ...0040.S. 8413917 ...017 O.S.
/;
". !:(
'.' ) 4 8411644 1 1 1 . STUD .. Liner locating - 3/4 - 10 - 16 x 10-3/4 in. long
8411645 ...002 O.S. 8413919 ...015 O.S. 8413921 ...019 O.S.
8411646 ...0040.S. 8413920 ...017 O.S.
5 8228554 1 1 1 SEAL .. Lower liner - Poly acrylic rubber - Top groove
5 9316850 1 1 1 SEAL .. Lower liner - Viton - Lower groove
6 8305815 1 1 1 SEAL .. Water inlet tube to liner - See P.L. 10
* 7 9317971 1 1 1 GASKET KIT .. Power assembly installation - Replaces 9320843
* 8 9320844 1 1 1 GASKET KIT .. Cylinder liner - Replaces 8284873
* 9 8494711 A.R. COMPOUND .. Thread sealing - Liner stud to liner - 250 cc bottle
APRIL, 1980 3 A06-S . :!:;

------------~~--------~---------------------------
J
- ),/1
l ELECTRO·MOTIVE DIVISION GENERAL MOTORS CORPORATION

POWER PACK ASSEMBLIES
(Not illustrated)
New Power Pack Unit

Ref. Type Standard Size Exchange Api>lication
No. I---==::C:o.o;on::t~ain;:-""er==---I Standard
Storage Expendable Size
COMPLETE POWER PACK ASSEMBLY

The complete power pack assembly consists of the cylinder head assembly, cylinder liner, piston assembly, carrier
assembly, connecting rod assembly and all necessary gaskets and seals. All components are preassembled and pack-
aged in an expendable or storage container. Power pack assemblies do not include connecting rod bearings, see
P.L.16.
CAST IRON LINER BORE
i f ~f::e ~~~~~~ ~:~~~~~ ~:~~~g~} 645El ,E2,E6,EB - No.1 ring - Chrome faced stainles~' steel
645E4 (Except MP45), E5 ,E7,E9 - No. 1 ring - Prestressed chrome
3 f Fork 8467559 8467560 8467607 faced stainless steel w/flash chrome sides - Cast iron liner
4 Blade 8467561 8467562 8467608 } 8415993
645E4 (Except MP45), E5,E7,E9 - No.1 ring - Prestressed chrome
5 f Fork 9517595 9503109 9523262 faced stainless steel w/flash chrome sides - Laser hardened port
6 Blade 9517596 9503111 9523263 } relief cylinder liner 9318831
........ 645E4(MP45) • No.1 ring - Prestressed chrome faced stainless

7 f Fork 8470863 8470865 steel w/flash chrome sides - Thick overlay insert bearing - Cast
8 Blade ........ 8470864 8470866 } iron liner 8415993
) 9 f Fork 8
9517 71 ----
} 645E4(MP45) - No.1 ring - Prestressed chrome faced stainless
steel w/flash chrome sides - Thick overlay insert bearing - Laser
10 Blade 9517872 - -- - hardened port relief cylinder liner 9318831
ri'-t/'1~/S'~11 f For;= '~'5i7869r-(9515689) <t~~\7_B'O} 645E~B,E7B,E9B- No.1 ring - Pr~stressed chrome faced .
"'l~ 12 Blade 9517870 (951569i)1o~30,"8' st~esss~eelw/flashchromeS1des-Laserhardenedportrelief
'rp~-~,# ,,\..:: 11 cylinder liner 9318831
1~~1~/'. " CHROME'~'''piATED LINER 'BORE
13 fFork
14 Blade
........
........
9094328
9094330 :~g~~;.}o~5E2,E6 - No.1 ring - Barrel faced ductile iron
........
15 f Fork 9094324
~g~g~~ ~645E5,E7 - No.1 ring - Barrel faced ductile iron
)~
/1' () 16
17 fFork
Blade ........
........
9094326
9518561
qf)~7f..
. ...... } 645E7B. No.1 ring - Barrel faced ductile iron
18 Blade ........ 9518562 . ......
19 f Fork 9328179 9328180 ........ } 645El,E2,E6,EB - No.1 ring - Special scalloped ductile iron
20 Blade 9328181 9328182 ........ 9323293 - For high sulfur fuel
21 f Fork 9328183 9328184 ........ } 645E4 (Except MP45), E5,E7,E9 - No.1 ring - Special scalloped
22 Blade 9328185 9328186 ........ ductile iron 9323293 - For high sulfur f~el
f One (1) connecting rod hardware kit 8409745 to be, included with each fork rod power pack.
APRIL, 1980
ELECTIO-MOTIVE DIVISION GENEIAL MO~OIS COIPOIATION
P.L. No; A07-S

POWER PACK ASSEMBLIES
New Power Pack Unit
Ref. Type Standard Size Exchange Application
No. Container Standard
Storage Expendable Size
CHROME PLATED LINER BORE - (Continued)
23 f Fork 19332676 9332677 ~ }645E4 (Except MP45), E4B,E5 ,E7 ,E7B,E9 jE9B,ElOB - No.1 ring·
9332679 •..• Special scalloped ductile iron 9323293 . Bronze lined carrier insert
24 Blade 9332678 • . •. . bearing - For high sulfur fuel
25 f Fork 9337485 9337483 521963 }645E4(MP45) - No.1 ring· Special,scalloped ductile iron 9323293 .
26 Blade 9337486 9337484 521964 Thick overlay carrier insert bearing· For high sulfur fuel
MINI AND PARTIAL POWER PACK ASSEMBLIES
The mini power pack is the same as a complete power pack except less the connecting rod.
The partial power pack is the same as a mini power pack except less the carrier, insert bearing, piston pin, piston pin
bolt assembly, thrust washer and snap ring.
CAST IRON LINER BORE
27 Mini .. .. .. .. 9319972 ........
l645El,E2,E6,E8 • No.1 ring . Chrome faced stainless steel
28 Partial .. .. .. .. 9332388 ........
29 Mini
30 Partial
.. .. '" .
.. .. .. ..
9319973
9326099
........
........
.tf
645E4 (Except MP45), E5 ,E7 ,E9 • No.1 ring - Prestressed chrome
faced stainless steel w/flash chrome sides. Cast iron liner 8415993
31 Mini .. .. .. .. 9519207 ........ l645E4 (Except MP45), E5 ;E7 ,E9 . No. 1 ring· Prestressed chrome
~ faced stainless steel w/flash chrome sides· Laser hardened port
32 Partial .. .. .. .. 9518041 ........ , relief liner 9318831
33 Mini .. . • 9517817· ..• 645E4B,E7B,E9B . No.1 ring· Prestressed chrome faced
~33727~ ~!?'!'."
stainless steel w/flash chrome sides· Laser hardened port relief
34 Partial .. .• \ liner 9318831
CHROME PLATED LINER ~RE
35 Mini (9332680
9''3,')(9&", ""6 ~
OJ';)
(933268~.1 -. - . } 645El,E2,E6,E8 • No.1 ring· Special scalloped ductile iron
36 Partial 9332670 9332671 ..•. 9323293· For high sulfur fuel
37 Mini 9332682 9332683 ........ } 645E4 (Exc,~Bt·MF4S~,. E5 ,E7 ,E9 . No.1 ring· Special scalloped
38 Partial ........ 9331782 .. ...... ductile iron 9323293 . For high sulfur fuel
39 Mini 9332686 9332687 ......... \ 645E4 (Excel!!.-MP~Q,E5,E7 ,E7B,E9 ,E9B,EIOB • No.1 ring .
Special scalJOpe"d\ductile iron 9323293· Bronze lined carrier
40 Partial 9519209 9519208 ...... - insert bearing· For high sulfur fuel
f One (1) connecting rod hardware kit 8409745 to be included with each fork rod power pack.
i,
A07-S APRIL, 1980

-- '---_.- - - - ---
l ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION

EXHAUST VALVE BRIDGE, ROCKER ARMS AND OIL LINES
~~-~
d~f j
PLATE A08-S-1
Ref. Part No.

.l No. Number Req. Description
Quantities listed are [or one cylinder head assembly.

ARM ASSEMBLY .. Rocker
1 8028460 1 SHAFT .. Rocker arm
2 9090607 2 SUPPORT .. Rocker arm shaft Replaces 8028459
3 9090608 2 CAP .. Support - Replaces 8405773
f 4 8487866 2 NUT .. 1-14 hex. See Ref. No. 39
f 5 8421965 2 WASHER ~. Hardened - Special
ARM ASSEMBLY .. Rocker
* 6 8328694 2 ARM ASY ... Rocker - Exhaust - All engines except 645E4B,E5,E7,E7B,E9B,EI0B
* 6A 9319505 2 ARM ASY... Rocker - Exhaust - 645E4B,E5,E7,E7B,E9B,EI0B engines _
7 8456128 1· ARM ASY ... Rocker - Injector - All engines except 645E4B,E5,E7,E7B,E9B,EI0B
* 7A 9319504 1 ARM ASY ... Rocker - Injector - 645E4B,E5,E7,E7B,E9B,ElOB engines
* 8 8328695 2, ARM ASY ... Rocker - Exhaust
9 8456127 '- 1 ARM ASY... Rocker - Injector
10 8055322 2 I BUSHING .. Rocker arm
11 141126 2 1 PIN .. Dowel- 5/32 x 1/4 in. long
12 8146111 2 1 PIN .. Cam follower
13 442919 2 1 PIN .. Groove - 1/8 x 7/8 in. long
14 8135970 2 1 RACE .. Inner
15 8051006 2 1 ROLLER .. Cam follower - All engines except 645E4B,E5,E7 ,E7B,E9B,ElOB
*15A 9319503 2 1 ROLLER .. Cam follower - 645E4B,E5,E7 ,E7B,E9B,E10B engines
16
17
8135971
8052327
2
2
1
1
BUSHING .. Floating
SCREW .. Adjusting
!,
18 8028723 2 1 NUT .. Lock - 5/8 - 18 hex.
19 8031925 1 SPRING .. Button - Retaining
20 8052307 1 BUTTON .. Injector - Applied to injector rocker arm only
BRIDGE ASSEMBLY .. Exhaust Valve

21 8085260 2 BRIDGE ASY... Exhaust valve
22 8054088 2 BRIDGE .. Exhaust valve
10~6~H?! 23 ~ 2 SPRING .. Bridge
24 8028126 2 SEAT .. Spring -
25 8028136 2 RING .. Lock
26 8052307 2 BUTTON .. Exhaust valve bridge
'\"
r
/~~} ". If)
"\
,~
27
28
8085254
8081806
4
4
ADJUSTER- ASY ... Hydraulic
BODY .. Adjuster
y 29 8081808 4 PLUNGER .. Adjuster
30 8052319 4 SPRING .. Adjuster
31 8052320 4 RING .. Lock
32 8052331 4 RETAINER .. Ball
33 145636 4 BALL .. Check
OIL LINE .. Rocker Arm

+ 34 8039842 1 OIL LINE .. Rocker
+ 35 8029167 2 GASKET .. Oil line to camshaf\ block
/' + 36 181311 2 BOLT .. Oil line to rocker arm shaft - 1/4 - 28 x 5/8 hex. head
+ 37 179795 2 BOLT .. Oil line to camshaft bearing block - 1/4 - 20 x 3/4 hex. head
+ 38 103319 4 WASHER .. Lock - 1/4
*39 8307731 AR LUBRICANT .. Thread - 5 gal. can - Applied to Ref. Nos. 4 and 5 - For more
information, see Pointers September 17, 1973.
------, .- ~
APRIL, 1980 1 A08-S

ELECTIO·MOTIVE DIVISION GENEIAL MOTOIS COI'OIATION
P.L. No. A08-S

EXHAUST VALVE BRIDGE, ROCKER ARMS AND OIL LINES
~~.;::;.: ~~~~~~:-~37
38
I .....···~
: ~.. _ _ .. 35
L .. _.:::-::::-
6
34
36
38
35
CAMSHAFT
ROCKER ARM OIL UNE ·C. i

/;·"1'"" \
~::======--=-4_5
1--17
f1!-
~20
19
C)
Ref. No.7
ROCKER ARM SHAFT AND SUPPORT INJECTOR ROCKER ARM ASSEMBLY
~
.
,
28
- I
.I , I
"-~33 C
.. "'I'
,,'".
27 ~32
23
~~
~29
31
Ref. No. 21
EXHAUST VALVE BRIDGE ASSEMBLY
PLATE A08·S-1
A08-S 2 APRIL, 1980

Parts List No. AIO-S

HEAD AND LINER CRABS, GASKETS, SEALS AND ELBOWS
All 645 Non - Railroad Engines
PLATE AlO-S-l
Ref. Part Number
No. Number Required Description
A 8-645 engine
B 12-645 engine
C 16-645 engine
D 20-645 engine
Quantities listed are for one engine assembly.
;1 8442936 8 12 16 20 GASKET .. Cylinder head to liner - Full width - Replaces 8410829

*;1 8476400 8 12 16 20 GASKET .. Cylinder head to liner - Full width - Includes
I grommet seals - Optional to 8442936
~~j
)/' ~-
2
2A
8228554
9316850
8
8
12
12
16
16
20
20
SEAL .. Lower liner - Top groove - Polyacrylic rubber
SEAL .. Lower liner - Lower groove - Viton -
Formerly 8228554
1
3 8392118 8 12 16 20 SEAL KIT .. Cyl. head to liner - Consists of (12) heat dam
insulator and (12) grommet seal - NOTE: Grommet and heat
dam must be applied as an assembly - Not required with
8476400 Gasket
4 9509180 8 12 16 20 RING .. Seat - Cylinder head - .617 x .192 thick - Replaces 8419438
9516094 ... 617 x .210 thick - 9509803 ... 617 x .230 thick
~5 8414444 8 12 16 20 ELBOW .. Water outlet - Siphon - Double groove -Cylinder head -
Formerly 8141612
~ Current production 645 engines apply 8414444 double seal groove water outlet elbow. The single groove
~ .if -)
water outlet elbow 8141612 was formerly applied. It is strongly recommended that 645 engines with single'
,
groove water outlet elbows be converted to double groove water outlet elbows because of the substantially
"- improved sealing qualities.
6 217911 16 24 32 40 SCREW .. Water outlet elbow to head - 3/8-16 x 7/8 hex. socket hd.
7 8305815 16 24 32 40 SEAL .. Elbow to cylinder head and jumper line to liner
8 9317972 16 24 32 40 SEAL .. Water outlet elbow to crankcase - Replaces 8413892
9 9085894 20 28 40 48 BOLT .. Cylinder head crab - 1-3/4-12 x 15-5/8 in. long -
Replaces 8422387 and 8347885
10 8348556 10 14 20 24 BOLT " Bracket - 3/8-24 x 3 in. long
11 8089200 10 14 20 24 NUT .. Spline - Bracket mounting bolt - 3/8-24 thread
12 8133941 6 8 12, 16 CRAB .. Cylinder head - Intermediate - Outboard
·12A 9324690 6 8 12 16 CRAB .. Cylinder head - Intermediate - Inboard.
Formerly 8133941
13 8133939 8 8 16 16 CRAB .. Cylinder head - End J
\\-
,;,;,- ~ 'i 14 9092979 8 12 16 20 CRAB .. Injector - Formerly 8028455
/ *14A 8174620 4 CRAB .. Cylinder head - Center
15 8133575 10 14 20 24 BRACKET .. Crab bolt
16 103030 8 12 16 20 NUT .. Fuel oil injector crab - 5/8-18 hex.
17 8060089 64 96 128 160 NUT .. Head to liner - 3/4-16 hex.
18 8155104 20 28 40 48 NUT .. Spherical seat - Crab stud
19 8140912 64 96 128 160 WASHER .. Flat - 3/4 hardened
20 8044832 8 12 16 20 WASHER .. Injector crab - 3/4 J.D. x 1-1/4 O.D. spherical faced
*21 As Required GREASE .. Silicon - Applied to Ref. Nos. 3,7 and 8
8425724 .. 8 oz. tube 8425725 .. 2 lb. can
GASKET KIT .. Cylinder Head and Liner

*22 ---- 8 12 16 20 GASKET KIT .. Cylinder head - Full width - See Parts List 99
; 8427111 .. Cylinder head with double groove water
outlet elbow - Formerly 8472070, 8413286 and 8387439
~~b1 j.1'/f ) ,
; 8479836 .. Cylinder head with double groove water
,I' ~--
I." / outlet elbow and integral head gasket
*23 9317971 8 12 16 20 GASKET KIT .. I>ower assembly installation - Replaces 9320843
*24 9320844 8 12. 16 20 GASKET KIT .. Cylinder liner - Replaces 8284873
APRIL, 1980
·ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
. P.L. No. AI0-S

HEAD AND LINER CRABS, GASKETS, SEALS AND ELBOWS
13 13
5
ACCESSORY CAMSHAFT
DRIVE END DRIVE END
5--..L-" ·~=--+---5
13 13
Ref. No.5
--- 6
5 0 I
~ ~18 ~
I
7
I
~18
0
{6~~' (~t\ 17
~ f~~\:- 13
r-'
'-
c--r-
.. '
I
._-/
I
I2
19
\..._~ "- ~"rJ
o I
I I
I
4
::::::;~~~,.
,- ____ ' I
I
C)
9 9
~I-t--II II
3
15
~~"--IO 10
0'.,
~'"
VIEW A-A
PLATE AlO-S-I
AI0-S 2 APRIL, 1980

l ELECTIO.MOTIVE DIVISION GENEIAl MOTOIS COI'O~ATION

PISTON ASSEMBLY, PISTONS, RING SETS AND RINGS
645E4B,E7B and E9B Engines
TRUNNION TYPE RODS AND PISTONS

(Not illustrated)
Cast Iron Liner Bore With Laser Hardened Port Relief
No.1 Ring Prestressed Stainless Steel With Flash Chrome Sides
Ref. Part No.

STANDARD DIAMETER
I 1 9516939 1 PISTON ASSEMBLY .. Engine· Includes Rings· Rep!. 8427226,8456533, & 8486617
I 2 8419089 1 PISTON .. Bare . Standard
I-~
3 9516928 1 RING SET .. Piston· Replaces 8434523 ,and 8467250
4 9338809 1 , RING .. Compo . Prestressed· Chrome faced· Flash chrome sides· Stainless
~{ )
steel· S.S.C .. .190 thick· No.1 groove· Replaces 8433002
'I",,-j 5 8418589 2 RING .. Compo . Chrome faced· Ductile iron· I.S.C .. .186 thick· No.2 and 3
grooves
6 8347100 RING .. Compo . Tapered faced· Ferrox filled· Ductile iron· I.S.C ... 186 thick·
!
No.4 groove
7 8347103 RING .. Oil control· Double hook scraper· No.5 groove
8 8464953 RING .. Oil control· Spring loaded· Slotted lower land· No.6 groove
.030 O.S. DIAMETER

9 9517815 1 PISTON ASSEMBLY .. Engine - Includes rings
10 8420522 1 PISTON .. Bare
11 9516929 1 RING SET .. Piston· Replaces 8467252
12 9338810 1 RING :. Compo . Prestressed - Chrome faced· Flash chrome sides - Stainless
steel- S.S.C. - .190 thick - No.1 groove· Replaces 8434515
13 8418590 2 RING .. Compo - Chrome faced - Ductile iron - I.S.C. - .186 thick - No.2 and 3
grooves
14 8347101 RING .. Compo - Tapered faced - Fetrox filled· Ductile iron - I.S.C. - .186 thick -
No.4 groove
15 8347104 RING .. Oil control· Double hook scraper - No.5 groove
16 8464954 RING .. Oil control - Spring loaded· Slotted lower land· No.6 groove
.060 O.S. DIAMETER

17 9517816 1 PISTON ASSEMBLY .. Engine - Includes rings
18 8420523 1 PISTON .. Bare
19 9516930 1 RING SET .. Piston - Replaces 8467253
20 9338811 1 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless
steel- S.S.C. - .190 thick - No.1 groove - Replaces 8434516 '
21 8418591 2 RING .. Compo - Chrome faced - Ductile iron - I.S.C. - .186 thick - No.2 and 3
grooves
22 8347102 RING .. Compo - Tapered faced - Ferrox filled - Ductile iron - I.S.C. - .186 thick-
NO.4 groove
23 8347105 RING .. Oil control - Double hook scraper - No.5 groove
24 8464955 RING .. Oil control - Spring loaded - Slotted lower land - No.6 groove
OVERSIZE WIDTH RINGS - Applied To Top Ring Groove Only

25 9338812 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel·
Std. dia. x 1/64 O.S. width
26 9338813 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel -
.030 O.S. dia. x 1/64 O.S. width
27 9338814 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel-
28 9338815 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel-
~(/~
.
0-
\~.
.~~ 29 9338816
RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel·
30 9338817 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel -
APRIL, 1980 1 A14-S

P.L. No. AI4-S
645E4,E4B,E5,E7,E7B,E9 and E9B Engines

Oversize Width Ring Sets
With Cast Iron Liner Bores - No. Ring Prestressed Stainless Steel With Flash Chrome Sides
Ref. Part No.

RING SET .. Piston - Standard Dia. x 1/64 and 1/32 O.S. Width
1 9516931 1 - RING SET .. Piston - Std. dia. x 1/64 O.S. width top ring - Repls. 8475173 and
8486611
2 9516934 - 1 RING SET .. Piston - Standard dia. x 1/32 O.S. width top ring - Repls. 8475174
and 8479805
3 9338812 1 - RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel -
Std. dia. x 1/64 O.S. width - No.1 groove - Replaces 8434517
i' 4 9338815 - 1 RING .. Compo - Prestressed - Chrome faced - Flash chrome side - Stainless steel -
Std. dia. x 1/32 O.S. width - No.1 groove - Replaces 8434520
5 8418589 2 2 RING .. Compo - Chrome faced - Ductile iron -I.S.C. - .186 thick -
No.2 and 3 grooves
6 8347100 RING .. Compo - Tapered faced - Ferrox filled - Ductile iron -l.S.C. -
.186 thi~k - No.4 groove
7 8347103 1 RING .. Oil control - Double hook scraper - No.5 groove
8 8464953 1 RING .. Oil control- Spring loaded - No.6 groove - Replaces 8347106
RING SET .. Piston - .030 O.S. Dia. x 1/64 and 1/32 O.S: Width
9 9516932 1 - RING SET .. Piston - .030 O.S. dia. x 1/64 O.S. width top ring - Repls. 8480631
and 8486613
10 9516935 - 1 RING SET .. Piston - .030 O.S. dia. x 1/32 O.S. width top ring· Repls. 8480632
and 8486614
11 9338813 1 . RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel -
.030 O.S. dia. x 1/64 O.S. width - No.1 groove - Replaces 8434518
12 9338816 - 1 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel -
13 8418590 2 2 RING .. Compo - Chrome faced - Ductile iron - I.S.C. - .186 thick -
No.2 and 3 grooves
14 8347101 1 RING .. Compo - Tapered faced -Ferrox filled - Ductile iron - I.S.C. -
.186 thick - No.4 groove
15 8347104 1 RING .. Oil control· Double hook scraper - No.5 groove
16 8464954 1 RING .. Oil control- Spring loaded - No.6 groove - Repls. 8347107
RING SET .. Piston - .060 O.S. Dia. x 1/64 and 1/32 O.S. Width
17 9516933 1 - RING SET .. Piston - .060 O.S. dia. x 1/64 O.S. width top ring - Repls. 8480633
and 8486615
18 9516936 - 1 RING SET .. Piston - .060 O.S. dia. x 1/32 O.S. width top ring - Repls. 8480634
and 8486616
19 9338814 1 - RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel-
20 9338817 - 1 RING .. Compo - Prestressed - Chrome faced - Flash chrome sides - Stainless steel-
21 8418591 2 2 RING .. Compo - Chrome faced - Ductile iron -I.S.C. - .186 thick -
No.2 and 3 grooves
22 8347102 1 1 RING .. Compo - Tapered faced - Ferrox filled - Ductile iron - I.S.C. -
.186 thick - No.4 groove
23 8347105 1 RING .. Oil control - Double hook scraper - No.5 groove
24 8464955 1 RING .. Oil control - Spring loaded - No.6 groove - Repls. 8347108
AI4-S 2 APRIL, 1980

P.L. No. AI4-S

645E7B Engines

For Chrome Plated Liner Bores
I ~ -r \ No.1 R,ing Barrel Face Ductile Iron. <- <!: ;:ft 0/ ~~ / / ! l~.,
Cf (} '5?' Ii, !P I I ~ . to ~c If 0; '1 ~ t.-v I "! h. (P, ;, to JA. 95";:;. ~3 b JCf .:.'-""....-.1 tz..-,.....,:& ;;1..(. ,,-' ,p" .....-'
Ref. Part No.

No. Number Req. A ~t I A Description I Q
qs'~"!>tt'n.j P,f''6!'1 1'r~Y -v->t "'I '~·f'oV'\ ~!f-;:!..~ 1,;.1 f , ,_ " . . . . .' i,!f",O!'3
STANDARD DIAMETER
., j() "" '4,/0 PI iJ'TtI N .4~"" _!.;.V," h 'f r e ,'" ,
. ~, I
"'\-y- /l.'c.,d}
C +'C-I"1I. /:
:}.4l-<' ''/
,<
'-f' ..'.'~' ",. "". i'"
"J', If· , " "" C> ";1
.c". 'i()' !Ii" ,.,.,.,.t'qc.,.,
'., , , '
1 8486618 1 PISTON ASY... Engine· Includes rings· Replaces 8455557
2 8419089 1 PISTON .. Bare· Standard
3 8466793 1 RING SET .. Piston· Replaces 8455547
,,'.,
J~\
) 4
5
8455536
8388418
1
2
RING .. Compo . Barrel face· Ductile iron· S.S.C, •
.190 thick· No.1 groove
RING .. Comp: • Ferrox filled - Ductile iron· I.S.C .•
. 186 thick - No.2 and 3 grooves
6 8347100 1 RING .. Compo - Tapered faced· Ferrox filled - Ductile iron·
I.S.C.· .186 thick - No.4 groove
7 8347103 1 RING .. Oil control· Double hook scraper - No.5 groove
8 8464953 1 RING .. Oil control- Spring loaded ~ No.6 groove· Replaces 8347106
RING SET .. Standard Diameter x 1/64 O.S. Width - Top Ring Only
9 8467248 1 RING SET .. Piston - Std. dia. x 1/64 O.S. width .
10 8455537 1 RING .. Compo • Barrel face· Ductile iron - Std. dia. x 1/64 O.S. width •
No.1 groove
11 8388418 2 RING .. Compo • Ferrox filled - Ductile iron - I.S.C. ~ .186 thick-
-) No.2 and 3 grooves
~
j
i. 12 8347100 1 RING .. Compo - Tapered faced - Ferrox filled - Ductile iron· I.S.C .• "
13
14
8347103
8464953
1
1
RING .. Oil control - Double hook scraper· No.5 groove
RING •. Oil control - Spring loaded - Slotted lower land - No.6 groove i'
I
I
I'I
RING SET.. Standard Diameter xl /32 O.S. Width - Top Ring Only
15
.
8467249
I,
16 8455538
1
1
RING SET .. Piston - Std. dia. x 1/32 O.S. width .
RING .. Compo - Barrel face - Ductile iron· Std. dia. x 1/32 O.S. width
No.1 groove
i
\,
17 8388418 2 RING .. Compo - Ferrox filled - Ductile iron - I.S.C. - .186 thick -
No.2 and 3 grooves
Ii:
.18 8347100 1 RING .. Compo - Tapered faced - Ferrox filled - Ductile iron-
I.S.C. - .186 thick - No.4 groove I"
19
20
8347103
8464953
1
1
RING .. Oil control- Double hook scraper - No.5 groove
RING .. Oil control- Spring loaded- No.6 groove I
!
OVERSIZE WIDTH RINGS - Applied To Top Ring Groove Only !
21 8455537 1 RING .. Compo • Barrel face - Ductile iron - Std. dia. x 1/64 O.S. width
Ii
I.
22 8455538 1 RING .. Compo - Barrel face - Ductile iron - Std. dia. x 1/32 O.S. width I'
I'i:
APRIL, 1980 3 Al4-S

ELECTRO·MOTIVE DIVISION GENERAL MOTOIS COI'ORATION
P.L. No. A14-S

645E4B,E7B,E9B and EI0B Engines
645E4,E5,E7 and E9 Engines· See Note Below
For Chrome Plated Liner Bores
No.1 Ring Barrel Faced Ductile Iron With Thick Chrome Plated Sides and Interrupted Witness Groove.
For Use With High Sulfur Fuel
NOTE: Application of the following piston assemblies for 645E4,E5,E7 and E9 engines requires the use of
8442120 carrier, 8442226 bronze lined carrier insert bearing and 8417645 piston pin.
Ref. Part No.
STANDARD DIAMETER ' PJSI'io!l) Q5""'''1>I,r.J'

q':;;'3tc".~ PIS 'iON %'~£t1,'i?(..'r' - tJSe~
1 9337473 1 PISTON ASSEMBLY .. Engine. Includes rings
2 8419089 1 PISTON .. Bare . Standard
3 9323296 1 RING SET .. Standard diameter
4 9323293 1 RING .. Compo • Barrel face· Ductile iron· Thick chrome plated sides.
S.S.C .• .190 thick· No.1 groove
5 8388418 2 RING .. Comp.· Ferrox filled· Ductile iron· I.S.C.· .186 thick.
No.2 and 3 grooves
6 8347100 RING .. Compo ~ Tapered faced· Ferrox filled· Ductile iron . I.S.C .•
. 186 thick· No.4 groove
7 8347103 RING .. Oil control· Double hook scraper - No.5 groove
8 8464953 RING .. Oil control· Spring loaded· Slotted lower land· No.6 groove
RING SET .. Standard Diameter x 1/64 O.S. Width - Top Ring Only
9 9323297 RING SET .. Piston· Std. dia. x 1/64 O.S. width
10 9323294 RING .. Compo • Barrel face· Ductile iron - Thick chrome plated sides·
Std. dia. x 1/64 O.S. width· No.1 groove
11 8388418 2 RING .. Compo . Ferrox filled· Ductile iron· I.S.C .. .186 thick·
No.2 and 3 grooves
12 8347100 RING .. Compo . Tapered faced· Ferro?, filled· Ductile iron· I.S.C ..
13 8347103 RING .. Oil control· Double hook scraper· No.5 groove
14 8464953 RING .. Oil control· Spring loaded· Slotte.d lower land·
No.6 groove
\~ RING SET .. Standard Diameter x 1/32 O.S. Width - Top Ring Only
~
.....
'~
15 9323298 RING SET .. Piston· Std. dia. x 1/32 O.S. width
.j
16 . 9323295 RING ;. Compo - Barrel face· Ductile iron - Thick chrome plated sides·
0 Std. dia. x 1/32 O.S. width· No.1 groove
t:''\ 17 8388418 2 RING .. Compo . ,Ferrox filled· Ductile iron -I.S.C ... 186 thick·
\y---..
No.2 and 3 grOO'tles
----- 18 8347100 RING .. Compo tapered faced· Ferrox filled· Ductile iron· I.S.C ..
19 8347103 1 RING .. Oil control· Double hook scraper . No.5 groove
20 8464953 1 RING .. Oil control· Spring loaded· No.6 groove
OVERSIZE WIDTH RINGS - Applied To Top Ring Groove Only
21 9323294 1 RING .. Comp .• Barrel face· Ductile iron· Thick chrome plated sides·
.'
22 9323295 RING .. Compo . Barrel face· Ductile rron . Thick chrome plated sides.
AI4-S 4 APRIL, 1980

-. _.. _-.!._-----------_._---_._----_._---.-
--r 1
ELECTIO-MOTIVE DIVISION GENEIAL MOTOIS COIPOIATION

CONNECTING ROD, BEARINGS, CARRIER AND PISTON PIN
If) ,I
Ref.
No.
Part
Number
No.
Req.
PLATE AI6-S-1
Description
All engines except 645E4B,E7B,E9B and EIOB

645E4B,E7B,E9B and EI0B engines
Quantities listed are for one connecting rod assembly.
ROD ASSEMBLY.. Connecting - Fork and Blade
1 8159354 1 1 ROD ASSEMBLY .. Connecting - Fork - Trunnion type - Includes basket
2 8127868 - 4 4 BOLT ASY ... 5/8-18 x 1-3/4 hex. head - Includes washer
3 8025990 2 2 DOWEL .. Bearing shell- 1/2 x 3/4 in. long
8188833 ...001 O.S. 8430709 ...0080.S.
8188834 ...002 O.S. 8188835 ...010 O.S. _ ••
8430707 ...004. O.S. ~ ...020 O.S. ~ -; 'D:' ", ,-
8430708 ...0060.S. ~ ...0300.S. +.'!,6;~ ,~.J
4 8031947 1 1 DOWEL .. Basket to rod - .3125 X13/16 in. long
5 8029147 1 1 DOWEL .. Bearing locating - .3125 x 9/16 in. long
6 8259128 3 3 .BOLT .. 1/2-20 x 2-3/4 hex. head
7 8487883 3 3 NUT .. Lock - 1/2-20 hex. - Replaces 8195434
8 8260114 6 6 WASHER .. Special
9 _(8159~rr.f i!-J, ROD .. Connecting - Blade
SHELL .. Bearing - li>nnecting Rod
10 8354118 SHELL .. Bearing - Connecting rod - Upper
8354119 .. 1/32 U.S.
8354120 .. 1/16 U.s.
11 8136114 SHELL .. Bearing - Connecting rod - Lower
8137807 .. 1/32 U.S.
8137808 .. 1/16 U.S.
CARRIER
12 8367800 CARRIER .. Piston - With one 1/2 inch center oil feed hole
13 8442120 CARRIER .. Piston - With two 1/2 inch oil feed holes
SHELL .. Bearing
14 8361565 SHELL .. Bearing - Insert - Carrier - Silver plated
14 8442226 SHELL .. Bearing - Insert - Carrier - Bronze lined
14 8463786 SHELL •• Bearing - Insert - Carrier - Silver plll!ec!with thick lead overlay _
),~_-~ 'I ,~_/
"-
-
-\,
,,11,_
'/ I .
)
_
Applicable to 20-645E4(MP45)
PIN .. Piston
15 8269842 1 1- I PIN .. Piston
15 8417645 1- 1 PIN .. Piston
BOLT ASSEMBLY .. Piston Pin

16 8159340 I 212 I BOLT ASSEMBLY .. Piston pin to rod - Includes spacer
WASHER .. Thrust
I- 17
18
8135330
8059699
111111 I WASHER .. Thrust - Carrier
RING .. Snap - Carrier
~IU - RETAINER .. Bearing
'*
. u 20
W~~ '1'5 'b~\P'\ 19 ~430094)
843009:t 1-: 12~ RETAINER .. Bearing
1 CLIP .. Bolt locking
21 -454812 BOLT .. Retainer to carrier - 1/4-20 x 1/2 hex. head
:i
i'
APRIL,1980 1 A16-S :1
_--,--_~_ _ _~~_ _ _ _ _ _ _ _ _ _ _ _ _ _.JJ~'
F
11
I
ELECTRO-MOTIVE DIVISION GENERAL MOTORS COR"ORATI~'PN
r,
I
P.L. No. AI6-S
CONNECTING ROD, BEARINGS, CARRIER AND PISTON PIN
19 ~~\I'~
20
21
(;.V
..I I
i
I
I
I'
SECTION B-B
TRUNNION TYPE CONNECTING ROD
PLATE A16-S-1
2 APRIL, 1980
E L E CT R 0 - MOT I V E D I V I S ION GENERAL MOTORS CORPORATION
Parts List No. A2o-S

I GEAR DAMPER ASSEMBLY
uk}
-r~
645E2,E4,E4B,E5 ,E6,E7 ,E7B,E8,E9 ,E9B,EI0B Engines
i
i 2
~1)
Lrfl_
2
15
Ref. No. I
PLATE A20-S-1
~... ) Ref. Part No.
1 9323945 1 DAMPER ASY... Gear - Replaces 8452042 and 8404560

2 9323944 2 RING .. Outer
!. 3 9323942 1 SPIDER .. Gear damper
i 4 9323943' 1 RING .. Intermediate
5 9338722 3 BOLT .. 5/8 - 11 x 2.938 hex. head
6 9319830 6 WASHER .. 21/32 I.D. x 1-3/8 O.D. x 1/8 in. thick
7 102639 3 NUT .. 5/8 -11 hex ..
* 8 271615 9 BOLT .. 3/4 - 10 x 3 hex. hd.
* 9 9319829 18 WASHER .. 25/32 I.D. x 1-1/2 O.D. x 1/8 in. thick
*10 220081 9 NUT .. 3/4 - 10 hex.
"()
~/ ., GEAR DAMPER MOUNTING
A - ENGINE CRANKSHAFTS with four (4) 7/8 - 14 tapped holes - Previous design
- B ENGINE CRANKSHAFTS with eight (8) 7/8 - 14 tapped holes - Current design
*11 8028241 1 - RETAINER .. Dowel

I. *12 8028307 4 - DOWEL .. 1 in. dia. x 2-1/4 in. long
8082449 ...005 O.S. 8082447 ...015 O.S. 8158468 ...030 O.S.
8082450 ...010 O.S. 8158467 ...020 O.S.
*13 8028318 4 - BOLT .. Retafuer -1/2 - 20 x 7/8 hex. head
*14 8028317 4 - BOLT .. 7/8 -14 x 2-1/2 hex. head drilled
{J 15 8438865 8 BOLT .. 7/8 -14 x 2-1/2 hex. head - Except crankshafts w/bolt-on stubshaft
(J*15 223771 - 8 BOLT .. 7/8 - 14 x 3-1/4 hex. head - For crankshafts w/bolt-on stub shaft
16 8174659 4 8 WASHER .. Spring steel- 15/16 I.D. x 1-5/8 O.D. x 1/8 in. thick
*17 8116738 AR- WIRE .. Lock - 3/64 dia. - 500 ft. length
~! i ~ ..)
,•. ;;v: ,":c'"
APRIL, 1980 1 A2o-S

--~r------------E-L-E--C-T-.--O---M--O-T-I-V--E--D--I-V-I-S-I-O--N-----G-E--N-E-.--A-l--M--O--T-O-.--S --C-O~.-P-O--.-A-T--I-O-N--------~

CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS
Camshaft Assembly
R (Right Hand) Rotation Engines
12,16,20-645E4B and 8,12,16,20-645E7B Engines
PLATE A28-S-1
Ref. Part Number
No. Nurnber Requue
. d Descnption
A - - - 8-645E7B engines
-
\
- B - 12-645E4B,E7B engines Right Hand
- - C - 16-645E4B,E7B engines Rotation
- - - D 20-645E4B,E7B engines
1 - - -
1
2
3
9319330
9319332
9319335
- 1 -
- -.' 1
-
-
CAMSHAFT
CAMSHAFT
CAMSHAFT
ASY ... Engine
ASY... Engine
ASY ... Engine
t Right Bank
4 9319336 - - - 1 CAMSHAFT ASY ... Engine t
~Il,. ...~. 5 9319331 1 - - - CAMSHAFT ASY ... Engine
."
!
1
\~ )
6
7
8
9
9319333
9319334
9319336
9319320
- 1 -
- - 1
- - -
2 - 4 -
-
-
1
CAMSHAFT
CAMSHAFT
CAMSHAFT
ASY ... Engine
ASY ... Engine
ASY... Engine
SEGMENT .. Camshaft
I Left Bank
10
11
12
13
9318994-
9318995
8433602
8433618
- - -
2
- - -
2
- - - 2
- - - 2
SEGMENT .. Camshaft
SEGMENT .. Camshaft
SEGMENT .. Camshaft
SEGMENT .. Camshaft
} Right and Left Banks
14 8241971 1 - 1 - STUBSHAFT .. Camshaft
!
15 8241974 1 1 - - STUBSHAFT .. Camshaft
16 8028546 - 1 - - STUBSHAFT .. Camshaft Right Bank
17 8028483 - - 1 - STUBSHAFT .. Camshaft
18 8241972 - - - 1. STUBSHAFT .. Camshaft
19 8253382 - - - l STUBSHAFT .. Camshaft
20 8241974 1 - 1 - STUBSHAFT .. Camshaft

21 8241971 1 - 1 - STUBSHAFT .. Camshaft J
22 8249796 - 1 - - STUBSHAFT .. Camshaft Left Bank
24 8028483 - 1 - - STUBSHAFT .. Camshaft
I
- - -
I
26 8071264 1 SPACER .. Camshaft
27 8028637 - - 1 - SPACER .. Camshaft Right Bank
28 8374313 - - - 1 SPACER .. Camshaft
29 8071263 - 1 - - SPACER .. Camshaft
30
31
8028638
8374313
-
-
-
-
1
-
-
1
SPACER .. Camshaft
SPACER .. Camshaft } Left Bank
*32 8034672 4 4 8 8 STUD .. Locating - 3/8 - 24 x 2-3/8 - 7/16 in. shoulder

*33 8034673 12 12 24 24 STUD .. Segment - 3/8 - 24 x 2-3/8 - 1/2 in. shoulder I Right
*34 8034692 - 12 - - BOLT .. Eccentric - 3/8 - 24 x 2-1/8 - 1/2 in. shoulder and
*35 8034693 - 4 - - BOLT .. Eccentric - 3/8 - 24 x 2-1/2 - 7/16 in. shoulder Left
*36
*37
8035950
8032717
32 48 64 64
32 48 64 64
WASHER .. Plain - 3/8
NUT .. Lock - 3/8 - 24 hex.
1 Banks
.. ,
11
APRIL, 1980 1 A28-S i:

~i
= __=.'-#d~:'
~-------------------------------------------------------------------------------------
P.L. No. A28-S

CAMSHAFT AND CAMSHAFT COUNTERWEIGHtS
ACCESSORY DRIVE END ACCESSORY DRIVE END

8249796 STUBSHAFT 8241974
8241971 STUBSHAFT 8241974 A B
9318994 SEGMENT 9318995
B A
8071263 SPACER 8071264
9319320 SEGMENT 9319320 A B
9318995 SEGMENT 9318994

I:
B A
il 8241974 STUBSHAFT 8241971
8028483 STUBSHAFT 8028546
~.
I., Q e CYLINDER OJ Q 12 CYLINDER Q.J
9319331 9319330 9319333 9319332
II CAMSHAFT ASY. .. CAMSHAFT ASY. .. CAMSHAFT ASY. .. CAMSHAFT ASY. ..
I L. B. - INCLUDES R. B. - INCWDES L. B. - INCLUDES R. B. - INCWDES
I
"
STUBSHAFTS STUBSHAFTS STUBSHAFTS STUBSHAFTS
8-645 E7B Engine 12-645E4B,E7B Engines
8241972 STUBSHAFT 8253382

8241971 STUBSHAFT 8028483 A B
A e
8433602 SEGME~T 8433618
9319320 SEGMENT 9319320
B A
B B A
8374313 SPACER 8374313
8028638 SPACER 8028637 A B
A B
A
8433618 SEGMENT 8433602

9319320 SEGMENT 9319320
B A B A
8241974 STUBSHAFT 8241971 8253382 STUBSHAFT 8241972
~ 16 CYLINDER Qy ~ 20 CYLINDER Qy
9319334 9319335 9319336 CAMSHAFT ASY.
CAMSHAFT ASY. .. CAMSHAFT Asy' .. R~ AND LEFT BANK-
L. B. - INCLUDES R. B. - INCLUDES INCLUDES STUBSHAFT
"
------'
STUBSHAFTS STUBSHAFTS
16-645E4B,E7B Engines PLATE A28-S-1 20-645E4B,E7B Engines
A28-S 2 APRIL, 1980

$A
P.L. No. A28-S

Camshaft Assembly
L (Left Hand) Rotation Engines
8,12,16,20-645E4B, 8,12,16,20-E7B, 12,16,20-E9B and 16,20-645EIOB Engines
PLATE A28-S-2
Ref. Part Number
A - - - 8-645E4B,E7B engines
- B
- - C
-D
- -
-
12-645E4B,E7B,E9B engines
16-645E4B,E7B,E9B,EI0B engines
20-645E4B,E7B,E9B,EI0B engines
} Left Hand
Rotation
1 8491993 1 CAMSHAFT ASY... Engine
•
2
3
4
9318996
8419911
8433603
- 1 - -
1 -
- 1
CAMSHAFT
CAMSHAFT
CAMSHAFT
ASY ... Engine
ASY. _. Engine
ASY ... Engine
} Right Bank
5 8491992 1 CAMSHAFT ASY ... Engine

6
7
8
9318997
8419910
8433603
- 1 -
1 -
1
- CAMSHAFT
CAMSHAFT
CAMSHAFT
ASY ... Engine
ASY ... Engine
ASY ... Engine I Left Bank
9
10
11
12
13
14
·8419849
9318994
9318995
8433602
8433618
8070749
2 - 4 -
- 2 - -
- 2 - -
- 2
- - - 2
2 - 2 -
SEGMENT .. Camshaft
SEGMENT .. Camshaft
SEGMENT .. Camshaft
SEGMENT .. Camshaft
SEGMENT .. Camshaft
, Right and L~ft Bank
STUBSHAFT .. Camshaft - Right bank camshaft drive end - Left bank

accessory drive end
15 8028361 2 - 2 - STUBSHAFT .. Camshaft - Right bank accessory drive end - Left bank
camshaft drive end
16 8028610 - 2 - - STUBSHAFT .. Camshaft - Right bank camshaft drive end - Left bank
accessory drive end
17 8028482 2 4 STUBSHAFT .. Camshaft
12 cyt engine - Right bank accessory drive end - Left bank camshaft drive end
20 cyt engine - Right and left banks accessory and camshaft drive ends
18
19
8028975
8028637
- 1 -
1 1
- SPACER .. Camshaft
SPACER .. Camshaft } Right Bank
20 8028481 - 1 - - SPACER .. Camshaft

21
22
8028638
8028637
1 -
1
SPACER .. Camshaft
SPACER .. Camshaft } Left Bank
*23 8034672 4 4 8 8 STUD .. Locking - 3/8 - 24 x 2-3/8 - 7/16 in. shoulder

*24 8034673 12 12 24 24 STUD .. Segment - 3/8 - 24 x 2-3/8 - 1/2 in. shoulder
*25 8034692 - 12 - - BOLT .. Eccentric - 3/8 - 24 x 2-1/8 - 1/2 in. shoulder
*26 8034693 - 4 - - BOLT .. Eccentric - 3/8 - 24 x 2-1/2 - 7/16 in. shoulder
*27 8035950 32 48 64 64 WASHER .. Plain - 3/8
*28 8032717 32 48 6464 NUT .. Lock - 3/8 - 24 hex.
9098127, 9338202, 8419912, 9506489,

9513649, 9333647
APRIL, 1980 3 A28-S

P.L. No. A28-S

r-----------------------~----~ r===~-------------------------,
8028610 STUBSHAFT 8028482

8070749 STUBSHAFT 8028361 B A
B A 9318994 SEGMENT 9318995
A B
8028481 SPACER 8028?75
8419849 SEGMENT 8419849 B A
9318995 SEGMENT 9318994
0'
A B
A
STUBSHAFT , ,
8028361 8070749 8028482 STUBSHAFT 8028610 < J \ ~
'b 8 CYLINDER 0 tQ 12 CYLINDER ry

8491992 8491993 9318997 9318996
CAMSHAFT ASY. .. CAMSHAFT ASY. .. CAMSHAFT ASY. .. CAMSHAFT ASY. ..
L. B. - INCLUDES R. B. - INCLUDES L. B. - INCLUDES R. B. - INCLUDES
STUBSHAFTS STUBSHAFTS STUBSHAFTS STUBSHAFTS
8-645E4B E7B En . es 12-645E4B,E7B E9B En . es
8028482 STUBSHAFT 8028482
8070749 STUBSHAFT 8028361 B A
B A
8433602 SEGMENT 8433618
8419849 SEGMENT 8419849
A A B
B
028637 SPACER A 8028637
8028638 SPACER 8028637 A B
B A
A
8419849 433618 SEGMENT 8433602

SEGMENT 8419842.
A B A B
8028361 STUBSHAFT 8070749 8028482 STUBSHAFT 8028482
'b 16 CYLINDER 0 'b 20 CYLINDER
8419910 8419911 8433603 CAMSHAFT ASY...

CAMSHAFT ASY. .. CAMSHAFT Asy' .. RIGHT AND LEFT BANK-
L. B. - INCLUDES R. B. - INCLUDES INCLUDES STUBSHAFT
STUBSHAFTS STUBSHAFTS
16-645E4B,E7B,E9B,ElOB Engines 20-645E4B,E7B,E9B,ElOB Engines
PLATE A28-S-2
A28-S 4 APRIL, 1980

P.L. No. A28-S

Overspeed Trip and Camshaft Counterweights

8,12,16,20-645E4B, 8,12,16,20-645E7B, 12,16,20-645E9B and 16,20-645ElOB Engines
PLATE A28-S-3
Ref. Part Number

A 8-645E4B,E7B engines - Left hand rotation
---n - I
- B - - 8-645E7B engine - Right hand rotation
- - C - 12-645E4B,E7B,E9B engines
--16-645E4B,E7B,E9B,EI0B engines
- IE - 20-645E4B,E7B,E9B engines
- I - F 20-645EIOB engines
TRIP ASSEMBLY._ erspeed - Heavy Design
1 8371518 1 TRIP ASY ... Overspeed. Inc!. counterweight-

220.50 in.lbs. unbalanced moment
2 8440002 • 1 • TRIP ASY ... Overspeed· Incl. counterweight.
3 8383745 .. 1 . TRIP ASY... Overspeed. Inc!. counterweight·
38.65'in.lbs. unbalanced moment· Left hand
rotation engines only
* 4 8494301 1 . TRIP ASY... Overspeed . Inc!. counterweight·
38.65 in. lbs. unbalanced moment - Right hand Right Bank
rotation engines only Accessory
5 8350518 1 TRIP ASY ... Overspeed· Inc!. counterweight. Drive End
{ 45.92 in. lbs. unbalanced moment· Left hand
* 6 9339141 1 TRIP ASY... Overspeed· Inc!. counterweight-
45.92 in. lbs. unbalanced moment· Right hand
O\!I)H
.
i •
_/ ,
7 8389517 · 1 .
TRIP ASY ... Overspeed. Inc!. counterweight-
* 8 9333648 1 TRIP ASY... Overspeed. Inc!. counterweight-
27.61 in. lbs. unbalanced moment
9 8059630 1 . 1 1 1 • WEIGHT .. Throw out· Overspeed trip

10 8440001 1 WEIGHT .. Throw out· Overspeed trip
*10A 9333646 1 WEIGHT .. Throw out - Overspeed trip
11 8059642 1 1 1 1 1 1 GUIDE .. Spring
12 8324000 1 1 1 1 1 1 SPRING .. Compression
l3 114498 2 2 2 2 2 2 NUT .. Lock· 5/8 • 18 hex .. Spring adjusting
14 116097 1 1 1 1 1 1 WASHER .. Plain· 5/8
15 8059643 2 2 2 2 2 2 BOLT .. Shoulder - Weight to guide - 1/4-28 x 1-5/8 x .370 in. shoulder,
hex. head
8032715 2 2 2 2 2 2 NUT .. Lock· 1/4-28 hex.
/
'1
'<'" /
. /
: J
I
16
*17 8283377 1 1 - - PLATE .. Cover
*18 8058363 5 5 - · BOLT .. Plate to counterweight - 1/4.20 x 3/4 hex. head drilled
*19 8116738 A.R. - WIRE .. Lock· 3/64 dia.· 500 Ft. length
.~ ~. ',_J *20
,_. 444650 · 1 . PLUG .. Pipe. 1/8 M.P.T.
;:, Z'" '~ \ 21 8494296 1 · WEIGHT .. Pendulum } Applicable
/I L ,0" ,*22 8494298 1 · WEIGHT .. Pendulum
--'}''-
.,..gJiv'
v-.'\ .
)<' *23
*
4 4
. 8 9 335 · . 4 · BOLT .. Fastener
to Ref. No.4
Only
.~~fd q,O \', 24 8298995 .. 4 · COLLAR .. Fastener
.
f:1
. )~. ..
r· .f}f""COUNTERWEIGHT .. Camshaft - Heavy Design
n'LF'fr'
j.F I'
/yf<rr- 'I 25 8371519 1 1 - COUNTERWEIGHT .. Camshaft· 220.50 in. lbs.
unbalanced moment .
26 8367949 1 · COUNTERWEIGHT .. Camshaft· 38.65 in. lbs.
unbalanced moment Left Bank
I
27 . 8350516 1 COUNTERWEIGHT .. Camshaft· 45.92 in.lbs.
0 111
28 8361015 · . . · 1 .
unbalanced moment
COUNTERWEIGHT .. Camshaft· 27.61 in.lbs.
unbalanced moment
Accessory
Drive End
*29 8474389 1 COUNTERWEIGHT .. Camshaft· 27.61 in. lbs.

unbalanced moment
APRIL, 1980 s A28-S

P.L. No. A28-S

Ref. Part Number

No. Number Required Description ~.. \.'
LJP"
A 8-645E4B,E7B engines - Left hand rotation
- B - 8-645E7B engine - Right hand rotation
- - C 12-645E4B,E7B,E9B engines
D- l6-645E4B,E7B,E9B,E10B engines
- E - 20-645E4B,E7B,E9B engines
- F 20-645ElOB engines
30 8371521 1 1 - COUNTERWEIGHT .. Camshaft - 220.50 in.lbs.
31 8367950 1 -
unbalanced moment
COUNTERWEIGHT .. Camshaft - 38.65 in.lbs.
unbalanced moment
} Right Bank
Camshaft
Drive End
32 8371520 1 1 COUNTERWEIGHT .. Camshaft - 220.50 in.lbs.
33 8367951 1 -
unbalanced moment
COUNTERWEIGHT .. Camshaft - 38.65 in.lbs.
unbalanced moment
} Left Bank
Camshaft
Drive End
Right and
I
34 8350517 - 2 COUNTERWEIGHT .. Camshaft - 45.92 inlbs.
unbalanced moment Left Banks
35 8361016 - - - - 2 2 COUNTERWEIGHT .. Camshaft - 27.61 in.lbs. Camshaft
unbalanced moment Drive End
RETAINER PLATE AND COUNTERWEIGHT DOWELS

36 8236004 4 4 - - - - DOWEL .. Counterweight - Accessory drive end - 1/2 x 1-9/16 in. long
8236005 ...005 O.S.
8236006 ...0lD O.S.
8236007 ...015 O.S.
37 8028739 - - 4 4 4 4 DOWEL .. Counterweight - Accessory drive end - 1/2 x 1-5/16 in. long
8082389 ...005 O.S.
8082388 ...0lD O.S. --;:
8082381 ...015 O.S. ~I"Ii
38 8028738 4 4 4 4 4 4 DOWEL .. Counterweight - Camshaft drive end - 1/2 x 2-1/16 in. long '-<.-!:-
8082379 ...005 O.S.

8082380 ...0lD O.S.
8045884 ...015 O.S.
39 8266455 4 4 4 4 4 4 PLATE .. Dowel retainer
40 8286669 8 8 8 8 8 8 BOLT .. Dowel- 5/16 - 24 x 5/8 hex. head drilled
41 8028302 8 8 - - BOLT .. Counterweight - Accessory drive end - 1/2 - 20 x 1-1/2 hex. head
42 8028287 - - 8 8 88 BOLT .. Counterweight - Accessory drive end - 1/2 - 20 x 1-3/8 hex. head
43 826M26 8 8 - - - - BOLT .. Counterweight - Camshaft drive end - 1/2 - 20 x 2-1/4 hex. head
44 8028335 - - 88 8 8 BOLT .. Counterweight - Camshaft drive end - 1/2 - 20 x 2-1/8 hex. head
45 8116738 As Required WIRE .. Lock - 3/64 ella. - 500 ft. length
ADAPTER .. Frequency Generator

Q\
*46
*47
8450470
8028302
1
4
ADAPTER .. Frequency generator
BOLT .. Adapter mounting - 1/2 - 20 x 1-1/2 hex. head } See P.L.
33
"
')
A28-S 6 APRIL, 1980

I
"-------
r ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
""'S1
P.L. No. A28-S

J~~ _ _- - I I
13
12
15
16
9
TRIP ASSEMBLY 10
COUNTERWEIGHT
RIGHT BANK FRONT
45 41
42
36
37r-----~
,'----39
25
40 26
27
28
COUNTERWEIGHT
LEFT BANK. FRONT 45
t \'~
,'I
38 39
~ ;";'
32
33
34
35
40 40
30
31
34
35
COUNTERWEIGHT COUNTERWEIGHT
LEFT BANK. REAR RIGHT BANK. REAR
PLATE A28-S-3
APRIL, 1980 7 A28-S

ELECTIO-MOTIVE DIVISION GENEIAL MOTOIS COIPOIATION

LUBE OIL SEPARATOR
Lube Oil Separator and Ejector Assembly
8-645E4B,E7B,12-645E4B,E7B,E9B and 16,20-645E4B,E7B,E9B,EI0B·" F~ 4.1vL-a.:~ It; %10

PLATE A42-S-1 '}ry~ J d,'l ~
t).
Q5"'?o I c> t.." I r... 0- It. ~/5· r e/.IJ:.-.e:~:
-{f
Ref. Part No.
A - 8-645E4B,E7B and 12-645E4B,E7B,E9B

- B 16-645E4B,E7B,E9B,EI0B and 20-645E4B,E7B,E9B,EIOB
1 8448163 1 1 SEPARATOR ASY ... Lube 6il
2 8335768 1 1 HOUSING .. Oil separator
3 8448162 1 1 ELEMENT .. Oil separator - With top strap
4 8453237 1 1 SPRING .. Element
5 8335770 1 1 GASKET .. Cover
6 8448164 1 1 COVER .. Oil separator
7 9415838 8 8 BOLT .. Cover mounting - 3/8 - 16 x 1 hex. head
8 120382 8 8 WASHER .. Lock - 3/8
MOUNTING COMPONENTS
9 8028760 1 1 GASKET .. Separator mounting
10 179885 6 6 BOLT .. Separator - 1/2 - 13 x 1-1/2 hex. head
11 6101229 6 6 WASHER .. Plain - 1/2
12 8341909 1 1 EJECTOR ASY... Lube oil
13 8349293 1 1 END .. Ejector
14 8349292 1 1 CHAMBER .. Ejector
*15 8349291 1 1 NOZZLE .. Ejector end
*16 138517 1 1 WASHER .. Lock - 1 inch
17 8348835 1 1 GASKET .. Ejector end to chamber
18 9415840 4 4 BOLT .. 3/8 - 16 x 1-1/4 hex. head
19 120382 4 4 WASHER .. Lock - 3/8
20 120377 4 4 NUT .. 3/8 - 16 hex.
21 8306958 1 1 GASKET .. Ejector mounting
22 179841 4 4 BOLT .. 3/8 - 16 x 1-1/4 hex. head
23 6101225 4 4 WASHER .. Plain - 3/8
24 189064 1 1 BUSHING .. Reducing - 1 M.P.T. x 3/8 F.P.T.
25 118757 2 1 ELBOW .. 1/2 tube x 3/8 M.P.T.
26 118752 - 1 CONNECTOR .. 1/2 tube x 3/8 M.P.T.
27 8098595 TUBING .. 1/2 O.D. x .035 wall - 20 ft. length - Approx. 3 ft. required
28 120141 NUT .. 1/2 tube
29 9085573
~)I
CONNECTION .. Flexible -4.62 in. long
30 8271729 ,. ASKET .. Connection mounting :2 0«::
31 179841 . BOLT .. Connection mounting - 3/8 - 16 x 1-1/4 hex. head
32 181374 BOLT .. Connection mounting - 3/8 - 24 x 1-1/2 hex. head
I 33 6101225 WASHER .. Plain - 3/8
!
34 102635 NUT .. 3/8 - 16 hex.
35 8289127 NUT .. Lock - 3/8 - 24 hex.
36 3245596 CLIP .. Tube
37 9502409 TUBE ASY ... Eductor - Outer
38 9502412 TUBE ASY ... Eductor - Inner
8448542B,8448865B
APRIL, 1980 1 A42-S

ELECTIO-MOTIYE DIYISION GENEIAl MOTOO' CO"0-;p
P.L. No. A42-S

LUBE OIL SEPARATOR r
~
24
28
I
2 ~,)
! rr'
27
I?
9 ~J (
26
PLATE A42-S-1
A42-S 2 APRIL, 1980

r ELECTRO·MOTIVE DIVISION GENERAL MOTORS CORPORATION
I
I
!
FUEL INJECTOR
PLATE A52-S-1
Ref. Part Number

A B C D E F
1 5228830 1 . - . . - INJECTOR ASY ... Fuel· Needle valve - Non low smoke·
8,12,16-645E1,8-645E2,E6,12.645E2,E6 and 16·645E2,E6 engines -
Replaced by 5229200 - Utex number 8478045
* 2 5229200 1 - - INJECTOR ASY... Needle valve - Low smoke - 8,12,16-645E1,E8,
8-645E2,E6,12-645E2,E6 and 16-645E2,E6 engines - Replaces
5228830 - Utex number 8478045
* 3 5228895 1 - - - . INJECTOR ASY... Fuel- Needle valve - Non low smoke -
12,16,20-645E4,8-645E5 and 12,16,20-645E5,E7 engines-
Replaced by 5229250 - Utex number 8478046
* 4 5229250 - 1 - INJECTOR ASY... Fuel- Needle valve - Low smoke - 8,12,16,20-645E4,
)q 8-645E5 and 12,16,20-645E5,E7,E9 engines - Replaces 5228895 -
Utex number 8478046
* 5 5228970 1 INJECTOR ASY... Fuel· Needle valve - Non low smoke - 12,16,20-645E4
engines· 750 R.P.M. or less - Replaced by 5229315· Utex number
8478052
* 6 5229315 1 INJECTOR ASY... Fuel· Needle valve - Low smoke - 12,16,20-645E4
engines - 750 R.P.M. or less· Replaces 5228970 - Utex number
8478052
* 7 5229015 - , 1 INJECTOR ASY ... Fuel- Needle valve - Non low smoke - 16,20·645E4
engines -750 R.P.M. or less· Replaced by 5229325· Utex number
8478054
* 8 5229325 -) - I - - INJECTOR ASY... Fuel- Needle valve - Low smoke - 12,16,20-645E4,
20-645E4B and 20-645E7 engines - 750 R.P.M. or less - Replaces
~}~ * 8A 5229320 - . . - 1 •
5229015 - Utex number 8478054
INJECTOR ASY ... Fuel· Needle valve • Low smoke - 8·645E4B,E7B and
20-645E4B,E7B,E9B,EIOB engines - Utex number 8478053
* 8B 5229335 l INJECTOR ASY... Fuel- Needle valve - Low smoke - 12-645E4B,
E7B,E9B and 16-645E4B,E7B,E9B,ElOB engines· Utex number 8478055
All replacement injector assemblies are low smoke with low-sac spray tips. Components of the current and previous
design injectors differ only in spray tips. All replacement spray tips for the former injectors will be of the current
low-sac design. C)
)1.--1-1(7
r
9 (5228761 ~ 1 - - BODY ASY ... Injector
* 9 15228887 • 1 1 - BODY ASY ... Injector S-2'7 E?f' f t"
* 9 (5229037 ) 1 1 1 .BODY ASY ... Injector '5nfju ~9
10 5226912 2 - PLUG .. Injector body
*10 5228462 - 2 2 2 2 2 PLUG .. Injector body
11 5226482 1 1 1 1 1 1 DOWEL .. Injector
12 5226727 1 1 1 1 1 1 PIN .. Injector - Rack guide
13
14
5226484
5228745
1 1 1 1
1 1 1 1
1
1
1
1
STUD .. Fuel connection ~
ADAPTER .. Injector body - C~i..-ll3e4 If)~ 5i-f Oe
15 5228758 1 1 1 1 1 1 SCREW .. Set· No.8· 32 x .220 hex. socket
16 9421614 1 1 1 1 1 1 SCREW .. Cap - No.8 - 32 x 3/8 hex. socket
17 5228236 1 - - . - - PLUNGER ASY ... Injector - Includes bushing
*17 5228894 - 1 1 - PLUNGER ASY... Injector - Includes bushing
*17 5229011 1 1 1 PLUNGER ASY... Injector - Includes bushing
18 5228343 1 PIN .. Bushing guide
*18 5227923 - 1 1 1 1 1 PIN .. Bushing guide
19 5228139 1 1 1 1 1 1 FOLLOWER .. Injector
20 5227914 1 1 1 1 1 1 PIN .. Stop - Follower
21 5227904 1 1 1 1 1 1 SPRING .. Stop pin - Follower
22 5228184 1 1 1 1 1 1 RETAINER .. Stop pin
23 5226491 1 1 1 1 1 1 SPRING .. Injectol' plunger
24 5228545 1 1 1 1 1 1 NUT .. Injector valve
25 5226571 1 1 1 1 1 1 SEAL .. Injector
26 5226574 1 1 1 1 1 1 DEFLECTOR .. Injector spill
27 5226496 1 - - - - - RACK ASY... Injector
*27 5228890 1 1 RACK ASY... Injector
APRIL, 1980 1 . AS2-S
- --- .. - -_.
, ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORA~ION
-
PoL. No. As2-S
FUEL INJECTOR
Ref. Part Number

No. Number Required Description ~'~
~/?
A B C D E F
INJECTOR ASY... Fuel
*27 5229045 - - - 1 1 1 RACK ASY ... Injector
28 5227401 1 1 1 1 1 1 PIN .. Injector rack control
29 5226498 , 1 -1 - - - - GEAR .. Injector
*29 5228892 - 1 - - - GEAR .. Injector
*29 5228408 - - - 1 1 1 GEAR .. Injector
30 5226499 1 - - - - - RETAINER .. Injector gear
*30 5228893 - 1 1 - - - RETAINER .. Injector gear
*30 5229052 - - - 1 1 1 RETAINER .. lnjector gear
31 5228571 1 1 1 1 1 1 CAGE .. Injector check valve
32 5228572 1 1 1 1 1 1 SPACER .. Valve
33 5226950 1 1 1 1 1 1 VALVE .. Injector
34 5228539 1 1 1 1 1 1 SPRING .. Injector valve
35 5228538 1 1 1 1 1 1 CAGE .. Injector valve spring
36 5228541 1 1 1 1 1 1 SEAT .. Injector valve spring
37 5229195 1 - - - - - TIP ASY ... Spray -Incl. needle valve - 5 hole
*37 5229230 - 1 - - - - TIP ASY... Spray - Incl. needle valve - 6 hole J
*37 5229243 - - 1 - - - TIP ASY ... Spray - Incl. needle valve - 6 hole Low
*37 5229270 - - - 1 - - TIP ASY ... Spray - Incl. needle valve - 7 hole Sac
*37 5229265 - - - - 1 - TIP ASY ... Spray - Incl. needle valve - 7 hole
1
*37 5229275 - - - - - 1 TIP ASY ... Spray - Incl. needle valve - 6 hole
38 5228013 2 2 2 2 2 2 ELEMENT .. Filter - Stainless
39 5226415 2 2 2 2 2 2 SPRING .. Filter
40 5226186 2 2 2 2 2 2 GASKET .. Injector element cap
41 5226512 2 2 2 2 2 2 CAP .. Injector fllter
*42 5226714 - - - - - - BLOCK .. Injector - For sJtipping and storage only
1 required block - Wooden - Optional
2 required block - Polyethylene - Optional
43 103027 1 I 1 1 I 1 NUT .. 7/16 - 20 hex. -For shipping and storage only-
Required with wooden shipping block
+*44 8032718 1 1 1 1 1 1 NUT .. Lock - Fuel1ine to injector - See P.L. 48
KIT ASSEMBLY Basic Injector Repair
*45 5228836 1 1 1 I 1 1 KIT ASY... Basic injector repair

*46 5226571 1 I 1 1 1 I SEAL .. Injector nut to body - Ref. No. 25
*47 5228539 I 1 1 1 1 1 SPRING .. Injector valve - Ref. No. 34 .-
*48 5226186 2 2 2 2 2 2 GASKET .. Injector element cap - Ref. No. 40
*49 5228013 2 2 2 2 2 2 ELEMENT .. Filter - Stainless steel - Ref. No. 38
KIT ASSEMBLY .. Injector Repair - Includes Spray Tip Assembly
*50 5229238 I - KIT ASY... Injector repair

*51 5229258 - I - KIT ASY... Injector repair ~il) \
*52 5229288 1 - KIT ASY ... lnjector repair
*53 5229326 1 KIT ASY... Injector repair
*54 5229321 - - - - 1 - KIT ASY... Injector repair
*55 '5229336 1 KIT ASY... Injector repair
*56 5229195 1 - TIP ASY ... Spray
*57 5229230 - 1 TIP ASY ... Spray
*58 5229243 1 - TIP ASY ... Spray
*59 5229270 1 TIP ASY... Spray Ref. No. 37
*60 5229265 1 - TIP ASY ... Spray
*61 5229275 - - - - - 1 TIP ASY... Spray
*62 5228013 2 2 2 2 2 2 ELEMENT .. Filter - Stainless steel- Ref. No. 38
*63 5226571 1 1 1 1 1 1 SEAL .. lnjector nut to body -Ref. No. 25
*64 5228539 1 1 1 1 -I 1 SPRING .. Injector valve - Ref. No. 34
*65 5226186 2 2 2 2 2 2 GASKET .. Injector element cap - Ref. No. 40
~h
AS2-S 2 APRIL, 1980
------- - -- -
f1
E LEe T ROoM 0 T I V E D I V I S ION GENERAL MOTORS CORPORATION
1 P.L. No. AS2~S

!
FUEL INJECTOR
i
j Ref. Part Number
~ No. Number Reguired
IAIB Ic IDI EIFI
Description
KIT ASSEMBLY .. Injector Repair - Includes Spray Tip Assembly (Cont'd.)

*66 5229248 1 0 KIT ASY... Injector repair
*67 5229243 1 TIP ASY... Spray Ref. No. 37
0
*68 5228572 1 0 SPACER .. Valve Ref. No. 32

0
/
*69 5226950 1 VALVE .. Injector Ref. No. 33
0
*70 5228571 1 0 CAGE .. Injector check valve Ref. No. 31 0
*71 5228538 1 0 CAGE .. Injector valve spring Ref. No. 35 0
*72 5228539 1 0 SPRING .. Injector valve Ref. No. 34

0
*73 5228541 1 0 SEAT .. Injector valve spring Ref. No. 36 0
KIT ASSEMBLY .. Injector Repair - Includes Plunger· and Bushing Assembly
~1 *74 5229843 1 KIT ASY... Injector repair

0
*75 5229945 1 KIT ASY... Injector repair

*76 5229011 1 1 PLUNGER ASY ... Injector Incl. bushing Ref. No. 17
0 0
*77 5226186 2 2 GASKET .. Injector element cap Ref. No. 40 0
*78 5228013 0
2 2 ELEMENT .. Filter Stainless steel Ref. No. 38
0 0
*79 5229265 1 0
TIP ASY... Spray Ref. No. 37
0
*80 5229275 1 TIP ASY ... Spray Ref. No. 37

0
*81 5226571 1 t SEAL .. Injector nut to body Ref. No. 25 0
*82 5228572 0 0 0 0
1 1 SPACER .. Valve Ref. No. 32
0
*83 5226950 1 1 VALVE .. Injector Ref. No. 33

0
*84 5228539 1 1 SPRING .. Injector valve Ref. No. 34

0
*85 5228541 1 1 SEAT .. Injector valve spring Ref. No. 36 0
*86 5228571 1 1 CAGE .. Injector check valve Ref. No. 31 0
*87 5228538 1 1 CAGE ., Injector valve spring Ref. No. 35 0
~1
~ il i \ I
APRIL, 1980 3 AS2-S

- -c::::=
P.L. No. AS2-S

FUEL INJECTOR
Ref. No.1
PLATE A52 - S - 1
AS2-S 4 APRIL, 1980

- - - -------- ---------- -- -
· -9
Parts List No. A7G-S

GOVERNOR DRIVE
8,12,16,20-645E4B, 8,12,16,20-645E7B, 12,16,20-645E9B and 16,20-645EI0B Engines
PLATE A70-S-1
Ref. Part No.
A - - 8,12,16,20-645E4B (Except MP45), 12,16,20-645E9B engines

- B - 8,12,16,20-645E7B and 20-645E4B (MP45) engines
- - C 16,20-645EI0B engines
1 9513179 1 DRNE ASY ... Governor

2 8175893 - 1 - DRNE ASY ... Governor
*3 9513181 1 DRNE ASY ... Governor
4 8290276 1 - 1 HOUSING ASY... Governor drive
5 8176657 - 1 - HOUSING ASY... Governor drive
6 8039674 444 BUSHING .. Shaft .
7 8028951 - 4 - STUD .. Housing to governor - 1/2 - 13 - 20 x 1-7/8 in. long
8 106750 1 1 1 KEY .. Woodruff - No.6
9 8212655 1 GEAR .. Governor drive - 33 teeth
10 8028238 - 1 1 GEAR .. Governor drive - 24 teeth
11 8212650 1 GEAR .. Governor driven - 21 teeth
12 8028499 - 1 1 GEAR .. Governor driven - 22 teeth
13 9514175 1 1 1 SHAFT .. Governor drive gear
14 8212653 1 SHAFT ASY... Driven gear
15 8212652 1 INSERT .. Shaft
16 455752 1 - - PIN .. Rolled - 1/4 x 1-3/8 in. long
17 8212651 1 WASHER .. Thrust
18 8049463 1 NUT .. Lock - Driven gear - 1/2 - 20 hex.
19 8212658 1 WASHER .. Plain - 33/64 I.D. x 15/16 O.D.
20 8060089 1 1 1 NUT .. Lock - Drive gear
21 8028365 - 1 1 SPACER .. Driven gear
22 127688 - 1 1 WASHER .. Bearing lock
23 127711 - 1 1 NUT .. Lock - Bearing _
24 9513178 111 COVER .. Housing
25 8028209 1 1 1 GASKET .. Cover
26 8028733 1 1 1 WASHER .. Drive shaft
27 106749 1 KEY .. Woodruff -1/8 x 1/2 in. long
28 179839 7 BOLT .. Cover to housing - 3/8 - 16 x 1 hex. head
29 179840 - 7 71 BOLT .. Cover to housing - 3/8 - 16 x 1-1/8 hex. head
30 103321 777 WASHER .. Lock - 3/8
31 8028229 1 1 1 GASKET .. Governor drive mounting
32 181433 6 6 6 BOLT .. Go}frnor drive mounting - 1/2 - 20 x 1-3/4 hex. head
33 8028239 1 1 1 GASKET .. Adapter to governor drive
34 103028 - 4 - NUT .. Governor mounting - 1/2 - 20 hex.
35 103323 - 4 - WASHER .. Lock -1/2
*36 8212659 1 - 1 ADAPTER .. Governor
*37 8212660 1 - 1 GASKET .. Governor to adapter
*38 138292 4 - 4 SCREW .. Adapter mounting -1/2 -13 x 1-1/2 hex. socket head
*39 103323 4 - 4 WASHER .. Lock -1/2
*40 179848 4 - 4 BOLT .. Governor to adapter - 3/8 - 16 x 2-1/4 hex. head
*41 115549 4 - 4 WASHER .. Lock - 3/8
APRIL, 1980 1 A7G-S

---- tp
1
P.L. No. A70-S

GOVERNOR DRIVE
~;:':=::1~r;~Nr-----14
---6
4
17
II
19
18
Ref. No.1
Ref. No.2
PLATE A70-S-1
A7o-S 2 APRIL, 1980

'''''---
Parts List No_ A72-S

EXHAUST CHAMBER ASSEMBLY
8-645E4B,E7B, 12-645E4B,E7B,E9B and 16,20-645E4B,E7B,E9B,EI0B Engines
PLATE A72-S-1
Ref. Part Number
No. Number Required Descriotion
A - RJ.i4SF4B andn'7B" engmes
B 12-645E4B,E7B and E9B engines
C 16-645E4B,E7B,E9B and EI0B engines
1\
~ . ,:: I
D
E
20-645E4B ~cePt MP45), E7B,E9B and EIOB engines
20-645E4B P45) engines
1 9517565 1 1 1 1 CHAMBER ASY... Exhaust - Rear
1 9516746 1 CHAMBER ASY _.. ' Exhaust - Rear
2 9518940 1 CHAMBER ASY... Exhaust - Center
2 9518709 1 CHAMBER ASY ... Exhaust - Center
2 9518705 1 CHAMBER ASY_ .. Exhaust - Center
* 3 9517566 1 CHAMBER ASY ... Exhaust - Intennediate rear
4 9524165 2 CHAMBER ASY ... Exhaust - Intermediate front and rear
4 9518222 2 CHAMBER ASY.•. Exhaust - Intennediate front and rear
* 5 9517567 1 CHAMBER ASY... Exhaust - Intermediate front \
6 9517568 1 1 1 1 CHAMBER ASY... Exhaust - Front
6 9316231 1 CHAMBER ASY ... Exhaust - Front
t,1 7
8
8408985
8408987
/')J-(,]3/ 9 (..8482700)
1
1
1
2
1
1
3 4 4
1 1 1
1 1 1
JOINT ASY ... Expansion - Between chambers
JOINT ASY ... Expansion - Adapter to turbocharger
SCREEN ASY... Adapter - Trap type - Utex No. 9080356
10 9337724 4 6 8 10 10 GASKET .. Exhaust chamber to crankcase - Replaces 8459714
11 8309214 2 4 6 8 8 GASKET .. Expansion joint to chamber
12 8358834 1 1 1 1 1 GASKET .. Exhaust chamber to adapter
13 8309213 1 1 1 1 1 GASKET .• Adapter to expansion joint
14 8309212 1 1 1 1 1 GASKET .. Expansion joint to turbocharger
15 9318052 24 36 48 60 60 BOLT ASY ... Chamber to crankcase - Includes washer - 5/8 - 18 x
3-1/4 hex. head - Special
16 8287827 52 72 92 112 112 BOLT .. Expansion joint and adapter moun~inti 1/2 - 20 x 2 hex. hd.
17
*18
9338626 52 72 92 112 112
As Required
NUT .. 1/2 - 20 hex.
COMPOUND .. Thread
1. ,\.
~'~
8278929 .. 1 quart '. '~
8315394 .. 4 oz. tube \ '.
I; >.. -
9518919 9518702 9518707
, \
9518918 9518708
APRIL, 1980 1 A72-S

P.L. No. A72-S

Exhaust Chamber Heat Shields
8-645E4B,E7B,12-645E4B,E7B,E9B and 16,20-645E4B,E7B,E9B,EI0B Engines
Column B
8
9
.I
'llY.j _.-=
{. },~lU~hlli "
.Lfir~ .
l .Jlil _I_,L··_·I
2
Column C
8
9
•.~
fllf i! -~
P:::::::~!E=~.m-,.,
q:
_ _ .___ . . -.,""""---- I
"
Pll)
Lf-i~
Ii :1 I ,L .. _ ..
Il.l~--·
PLATE An·S-2
Ref. Part Number
A 8-645E4B and E7B engines ~!
B 12-645 E4B,E7Band E2B engines
C 16-645E4B,E7B,E9B and EI0B engines
D 20-645E4B;,E7B,E9B and EI0B engines
1 8358826 1 1 1 I SlflEID M;Y... Heat· Rear· Left hand
2 8358827 1 1 1 1 SIDEID ASY... Heat· Rear· Right hand
3 8351254 As Required SlflEID ASY... Heat
2 ·required 8 cylinder. Front· Right and left hand
4 required 12 cylinder· Center and front· Right and left hand
2 required 16 cylinder· Front· Right and left hand
6 required 20 cylinder· Iritermediate rear, intermediate front .1
and front· Right and left hand
4 9326969 2 SlflEID ASY... Heat· Intermed. rear" R.H.• Intermed. front· L.H. " ..
5 9326966 2 SIDEID ASY... Heat· Intermed. rear· L.U.• Intermed. front· R.H.
6 8360478 2 SlflEID ASY... Heat· Center· Right and left hand

7 8419243 1 1 1 1 SIDEID ASY... Heat - Accessory drive end
8 181370 6 9 12 15 BOLT .. Heat shield mounting - 3/8.24 x 1·1/4 hex. head
9 8261074 6 9 12 15 NUT .. Special· 3/8·24 hex.
9083767 9083885 8427615D 8423649B
A72-S 2 APRIL, 1980

P.L. No. A72-S

Thermocouple Application
8,12,16,20-645E7B Engines
10 ~--6
II
12
13 -----3
VIEW A-A
.: I, ~ ---2
~
'
'. !
I'~ ,I
i
4 4 Ar- 6·
-~~,) i 1
,
I PLATE A72-S-3
Ref. Part Number
A - - - 8-645E7B engines
- B '- - 12-645E7B engines
- - C - 16-645E7B engines
D 20-645E7B engines
J;) I
1
2
8462981
8390498
812 16 20
812 16 20
THERMOCOUPLE .. Exhaust manifold
TUBE .. Terminal - Thermocouple
:3 8427361 As Req. PACKING .. 1/8 in. sq. - Approx. 42 ft. per roll
4 9334213 As Req. CONDUIT _. 3/4 in. flexible - Sold per foot
5 9334212 4 8 12 16 COUPLING .. Flexible conduit - 3/4 in.
6 8427304 4 6 810 BOX .. Outlet
7 8432087 2 4 810 BRACKET .. Outlet box mounting
8 8348619 4 6 810 PLUG .. Pipe - 3/8 M.P.T.
9 8198592 2 2 2 2 PLUG .. 7te - 3/4 M.P.T.
10 180081 812 16 20 BOLT .. 5 16 - 18 x 1-1/4 hex. head
11 6101223 812 16 20 WASHER .. Plain - 5/16
12 120393 812 16 20 WASHER .. Plain - .344 I.D. x .688 O.D.
13 8035145 812 16 20 NUT .. 5/16 -18 hex.
9334079 9334081
9334080 9334082
APRIL, 1980 3 A72-S

T"
!

TURBOCHARGER APPLICATION
Turbocharger, Aftercooler, Air Duct and Auxiliary Generator Drive
8,12,16,20·645E4B, 8,12,16,20-645E7B, 12,16,20-645E9B and 16,20-645EIOB Engines
PLATE A74·S·1
qS,.t,4"?'~ q'5';1C'lr~S
Turbocharger Reference Chart
Engine Turbo New f Unit Turbocharger Aftercooler

Model Gear Part Exchange Change-out Change-out
Application Ratio Number Number Gasket Kit Gasket Kit
L8·645E4B 19.7:1 9503218 f/$..&.990~ 8414907 8372925
L8·645E7B 19.7:1 9503219 9528868 8414907 8372925
R8·645E7B 19.9:1 9503220 ·9528869 8414907 8372925
L12·645E4B 16.8:1 8491383 J 8492060 8414907 8372925
L12·645E4B
R12~645E4B
17.9:1
16.8:1 95156~r
932619
9521991
9084531
8414907
8414907
8372925
8372925
L12·645E7B J6.8:1 932896 9084530 8414907 8372925
R12·645E7B 16.8:1 9326195 9084531 8414907 8372925
L12·645E9B 16.8:1 8491383 8492060 8414907 8372925
9508755 ,"A
I)' :.. 2..t-
L16·645E4B. l§'~~ 9526865 8380244 8365646
L16·645E4B '~~ . /n.' I 9500419
9:~~~64 V 8380244 8365646 DR e~
R16·645E4B 16.8:1 9509654 8380244 8365646
R16·645E4B 18.2:1 9521275 / 8380244 8365646
r"":L16.645E7B - 16.8:1 9509652 9si6870 V 8380244 8365646
I R16·645E7B 16.8:1' 95096S.4- i;f 9526871 8380244 8365646
~ L16.645E9Bf F9B> 16.8:1 9525504f" J. q G-a I2J <:; () I.A 8380244 8365646
• L16·645EIOB 16.8:1 9508755 9526865 8380244 8365646
iJ"A)i.I!-t..<HirLi S ,)"'1'1' I '~S';';;'/,·, Ioj'l q5'"';J.~9Q~
f:;
if(J~2.0.L20.645E4B,H''-I'' ~ .., 9509656 tlA (1..."2:1'9524439 H8380244 -1 00
~iJ L20·645E4B ~1)";., I: 9500420 9526867 8380244
8365646
8365646
ICl R20·645E4B 16.8:1 9509660 ' ............ 8380244 8365646
L20·645E7B 16.8:1 , 9509658 9526872 8380244 8365646
R20·645E7B 16.8:1 9stmoo 9526873 8380244 8365646
L20.645E9B~ EI/B 16.8:1 9525506 ;flt- ~~~9!,-').9- 9t:1 8380244 8365646
!6:~:1 9509656 9524439
L20·645E10B '"
~'';J"fCo_t"L/K"f'£I p)
f In cl'des
u
I.,
turbochar'g<er goasket k'ItS.
.,
-
~"\'!1·10e.,
."...,. "
/i -'" .....
7::1 ""-, I
~
V
-,
8380244 8365646
f! For model MP45, use gasket kit 8383956 for turbocharger change·out. . ' ~.
R 1").- t,.!.J5' (If ~ I';! /'1 ~ ~ q "?J ,I! ~cr (7)· /" .\,~ r?, >:",,, ··'···"'''T!.....
Ref. Part No. "
No. Number Req. . Description
A . . 8.645E4B,E7B and 12·645E4B,E7B,E9B engines
. B . 16·645E4B,E7B,E9B,E10B and 20·645E4B,E7B,E9B engines
• C 20·645EIOB engines
1 1 1 1 TURBOCHARGER ASY... Engine. See above table
2 8451659 1 1 1 GASKET .. Turbocharger mounting
3 181429 22 22 ~2 BOLT .. Turbocharger mounting· 1/2 ·20 x 1·1/4 hex. head
4 181431 4 4 4 BOLT .. Turboch~ger to camshaft housing. 1/2 ·20 x 1·1/2 hex. head
5 8260114 2 2 2 WASHER .. Plain . 1/2
6 186342 4 4 4 BOLT .. Turbocharger to camshaft housing. 1/2 - 20 x 6 hex. head
7 6101229 30 30 ~O WASHER .. Plain . 1/2
8 8261288 6 6 6 BOLT .. Turbocharger to camshaft housing· 3/4. 16 x 11·15/16 hex. head
9 8140912 6 6 6 WASHER .. Hardened· 3/4
10 8354101 666 DAMPER .. Bolt
11 8116738 A.R. WIRE .. Lock· 3/64 dia.. 500 ft. length
~*12
~+12
13
8460738
8271725
8261200 I~ 111
~ ~
r DRIVE ASY... Auxiliary· See P.L. 62
PLATE .. Cover· Applied when auxiliary drive is not required
GASKET ,( Auxiliary drive or cover plate mounting
APRIL, 1980 \ '.

1 A74-S
__ . • _ . _ _ _ _ • _ ~
__ •• ::;.J
P.L. No. A74-S

Ref. Part No.

/No. Number Req. Description
A - · 8·645E4B,E7B and 12-645E4B,E7B,E9B engines

· B - 16-645E4B,E7B,E9B,EI0B and 20-645E4B,E7B,E9B engines
· - C 20·645E1OB engines
14 8348617 1 1 1 PLUG .. Pipe - 1/8 M.P.T. square socket - Headless - Applied to cover plate
~ 15 186339 2 2 - BOLT .. Auxiliary drive mounting - 1/2 - 20 x 5 - 1/4 hex. head
BOLT .. Cover plate mounting - 1/2 - 20 x 5 hex. head
~ 15 186338 2 2 2
16 6101229 2 2 2 WASHER .. Plain - 1/2
~ 17 179845 9 9 - BOLT .. Auxiliary drive mounting - 3/8 - 16 x 1-3/4 hex. head
~ 17 179841 9 9 9 BOLT .. Cover plate mounting - 3/8 - 16 x 1-1/4 hex. head
18 6101225 9 9 9 WASHER .. Plain - 3/8
19 8288974 2 · · AFTERCOOLER ASY... Turbocharger - Utex No. 8296301
119 8409891 - 2- AFTERCOOLER ASY ... Turbocharger - Utex No. 8398024
19 8435459 - - 2 AFTERCOOLER .ASY... Turbocharger
20 8288847 2 · HEADER .. Aftercooler core - Outer
20 8357355 - I~ 2 HEADER .. Aftercooler core - Outer
21 8282174 2 - COVER ASY ... Aftercooler core - Inner
21 8357354 - 2- COVER .. Aftercooler core - Inner
21 8439498 · - 2 COVER .. Aftercooler core - Inner
*22 8282179 4 - - PIN .. Dowel - Locating
~ 23 8284598 2 - · CORE ASY ... Aftercooler (Young) - See Ref. No. 27 for optional core
~ 23 8352305 - 2- CORE ASY ... Aftercooler (Young) - See Ref. No. 27 for optional core
CORE ASY ... Aftercooler (Young) - See Ref. No. 27 for optional core
~ 23 8435460 · · 2
24 8296701 8 · - ROD .. Air baffle
24 8405520 - 8 8 ROD .. Air baffle
25 8405519 - 8 8 PLUG .. Expansion end
SCREW .. Cap - 5/16-24 x 7/8 hex. socket - Includes nylon insert
26 9428566 16 8 8
¢''!'27 8529762 2 - - CORE ASY ... Aftercooler (Harrison) - See Ref. No. 23 for optional core
~·27 8534519 - 2- CORE ASY ... Aftercooler (Harrison) - See Ref. ~o. 23 for optional core
~*27 8534979 - · 2 CORE ASY ... Aftercooler (Harrison) - See Ref. No. 23 for optional core
! *28 8449038 8 - - ROD .. Air baffle "
*28 8405600 - 8 8 ROD .. Air baffle

*29 8405599 - 8 8 PLUG .. Expansion end
SCREW .. Cap - 5/16 - 24 x 7/8 hex. socket - Includes nylon insert
*30 9428566 16 8 8
31 9087078 2 · · GASKET .. Outer header to core - Replaces 8357299
31 8403485 - 2 2 GASKET .. Outer header to core - Replaces 8357357
,
32 8499569 2 · · GASKET .. Inner cover to core - Replaces 8261245
32 9087079 - 2 2 GASKET .. Inner cover to core - Replaces 8357356
33 454914 104 - · BOLT .. Core mounting - 3/8 - 24 x 1-1/2 hex. head - Replaces 9422262
33 427563 - 56 56 BOLT .. Core mounting - 3/8 - 24 x 1-1/4 hex. head
34 193930 12 · - BOLT .. Header to core - 3/8 - 24 x 3-1/2 hex. head - Replaces 9422263
34 9423205 - 16 16 BOLT .. Header to core - 3/8 - 24 x 3-1/4 hex. head
35 103341 116- - WASHER .. Plain - 3/8
35 6101225 - 80 80 WASHER .. Plain - 3/8
1-36 8399786 · 4 4 PIN .. Dowel- .9970 x 1-7/16 in. long - One end drilled - 3/8 - 24 -
Formerly 8282179
1-36 8399694 - 4 - PIN .. Dowel- Stepdown - 5/8 to 1 inch - One end drilled - Applied only to inner
covers with 5/8 straight support dowels
37 186485 - 8 8 BOLT .. Header to core - 3/8 - 24 x 1-3/4 hex. head
38 6101225 · 8 8 WASHER .. Plain - 3/8
39 103026 - 8 8 NUT .. 3/8 - 24 hex. - For shipping purposes only
1-40 8399695 - 2 - PAD .. Tapping - 1 inch dowel holes
f All cu"ent production 16 and 20 cylinder engine turbocharger aftercoolers h([J)e 1 inch support dowels and
mating tapping pads 8399695. Previously, aftercoolers had 5/8 inch support dowels and tapping pads 8282175.
It is recommended if aftercoolers h([J)ing these 5/8 inch support dowels are removed for cleaning, that these 5/8
dowels be replaced with stepdown support dowels 5/8 inch to 1 inch and that tapping pad 8282175 be replaced with
8399695. Inner cover 8357354 has been redesigned for 1 inch dowels 8399786. When ordering new or unit
exchange aftercoolers, tapping pad 8399695 is included.
i
A74-S 2 APRIL, 1980 .

'F
P.L. No. A74-S

Ref. Part No.
~I~I .~ No. Number Req. Description
A 8-645E4B,E7B and 12-645E4B,E7B,E9B engines

B 16-645E4B,E7B,E9B,EI0B and 20-645E4B,E7B,E9B engines
C 20-645EIOB engines
41 8357298 2 GASKET .. Aftercooler mounting
41 8403484 2 2
GASKET .. Aftercooler mounting
42 181364 32 BOLT .. Aftercooler mounting - 3/8 - 24 x 1 hex. head
42 186485 - 52 52 BOLT .. Aftercooler mounting - 3/8 - 24 x 1-3/4 hex. head
43 6101225 32 52 52 WASHER .. Plain - 3/8
44 8282175 2 PAD .. Tapping - 5/8 inch dowel holes
*44A 8399695 2 2 PAD .. Tapping - 1 inch dowel holes
45 8282176 2 GASKET .. Pad mounting
46 8282177 4 BOLT .. Pad mounting - 5/8 - 18 x 1-3/4 hex. head drilled
46 8400470 4 4 BOLT .. Pad mounting - 5/8 - 18. x 1-5/8 hex. head
): 47 8282178 4 4 4 WASHER .. Lock - 5/8
48
48
8269985
8460309
1 AIR DUCT .. Heat exchanger
1 1 AIR DUCT .. Heat exchanger } Right bank
*48A 8460240 6 61 NUT .. Spline -7/16 -14
49 4252 1 - I AIR DUCT .. Heat eXChange~
49 46033 1 11 A~R DUCT .'. Heat exchange . an ~Mr Cf~'" 5(,7 Ci 'l. 0
*49A 84 7 ~tl\ f"o'\ I¥'"'A i J 1
50
51
8460205
8416803
2 2
2
ilNUT .• Spline -7/16 -14
GASKET .. Air duct to compressor scroll
GASKET .. Air duct to air. b o x ·
.~ ~. ~ cff;-14
w·- -
51 8416804 2 2 GASKET .. Air duct to air box
52 9418045 8 13 13 BOLT .. Air duct to scroll- 7/16 - 14 x 1-7/8 hex. head
53 427560 4 BOLT .. Air duct to scroll- 7/16 - 14 x 1~1/2 hex. head
54 446681 4 BOLT .. Air duct to scroll-7/16 -14 x 2-1/4 hex. head
55 193221 3 3 BOLT .. Air duct to scroll- 7/16,:' 24 x 1-1/4 hex. head
56 9416515 12 NUT .. Lock -7/16 - 14 hex.
~) 57 8460239 28 16 16 WASHER .. Plain - .479 LD. x 3/4 O.D.x 1/8 in. thick - Hardened
58 181429 23 21 21 BOLT .. Air duct to air box - 1/2 - 20 x 1-1/4 hex. head
59 6101229 23 21 21 WASHER " Plain - 1/2
60 8261198 1 1 1 COVER .. StubShaft
61 8261282 1 1 1 GASKET .. Cover mounting
62 8294874 1 1 1 SEAL .. Stub shaft
63 179841 6 6 6 BOLT .. Cover mounting - 3/8 - 16 x 1-1/4 hex. head
64 6lO1225 6 6 6 WASHER .. Plain - 3/8
65 8289350 1 1 1 TUBE ASY ... Drain
66 8098595 A.R. TUBING .. 1/2 O.D. x .035 wall- Copper brazed steet'- 20 ft. length -
ApprOximately 2 ft. required
67 120141 1 1 1 NUT .. 1/2 inch tube
68 8027428 1 1 1 CONNECTOR .. 1/2 M.P.T. x 1/2 tube
69 8289576 1 1 1 CLIP '. Tube support
THERMOCOUPLE .. Turbocharger
*70
*71
8462981
9317298
11 I 1
A.R.
I -.
-I WIRE
THERMOCOUPLE .. Turbocharger - 645E7B engine applications
.. Thermocouple - ApprOximately 50 ft. required
APRIL, 1980 3 A74-S

.Iii'
P.L. No. A74-S

34
35
37
38
39
VIEW A-A VIEW B-B SECTION C-C
PLATE A74·S-1
A74-S 4 APRIL, 1980

r ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
NUMERICAL INDEX CATALOG NO. 352
PART PARTS PAGE REF. PART PARTS PAGE REF. PART PARTS PAGE REF. PART PARTS PAGE REF. PART PARTS PAGE REF.
NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO.
102635 42S 1 34 5226482 52S 1 11 5229200 525 1 2 8028637 28S 3 19 8098595 42S 1 27
20S 1 7 5226484 52S 1 13 5229230 52S 2 37 8028637 28S 3 8098595 74S
~~
102639 3 66
103026 74S 2 39 5226491 52S 1 23 5229230 52S 2 57 8028638 28S 1 8115143 6S 1 5
103027
103028
103030
52S
70S
lOS
2
1
1
43
34
16
5226496
5226498
5226499
5226512
52S
52S
52S
52S
1
2
2
2
27
29
30
41
5229238
5229243
5229243
5229243
52S
52S
52S
52S
2
2
2
3
50 8028638
37 8028701
58 8028723
67 8028733
28S
6S
8S
70S
3
1
1
21
5
18
26
1['1«
115145
8 15146
6S
6S
6S
1
1
1
5
5
5
103319 85 1 38 1 8 12147 6S 1 5
103321 70S 1 30 5226571 52S 1 25 5229248 52S 3 66 8028738 28S 6 38 8115~ 6S 1 4
103323 70S 1 35 5226571 52S 2 46 5229250 525 1 3 8028739 28S 6 37 811524 \ 6S 1 4
103323 70S 1 39 5226571 52S 2 63 5229250 52S 1 4 8028760 42S 1 9 8116738 20S 1 17
103341 74S 2 35 5226571 52S 3 81 5229258 52S 2 51 8028951 70S 1 7 8116738 \ 28S 5 19
106749 70S 1 27 5226574 52S 1 26 5229265 52S 2 37 8028975 28S 3 18 8116738 \ 28S 6 45
106750 70S 1 8 5226714 52S 2 42 5229265 525 2 60 8029147 16S 1 5 8116738 74S 1 11
114498 28S 5 13 5226727 52S 1 12 5229265 52S 3 79 8029167 8S 1 35 8127868 16S 1 2
115549 70S 1 41 5226912 52S 1 10 5229270 52S 2 37 8031925 8S 1 19 8133575 . lOS 1 15
116097 28S 5 14 5226950 52S 2 33 5229270 52S 2 59 8031947 16S 1 4 8133939 lOS 1 13
118752 42S 1 26 5226950 52S 3 69 5229275 52S 2 37 8032715 28S 5 16 8133941 lOS 1 12
118757 42S 1 25 5226950 52S 3 83 5229275 52S 2 61 8032717 28S 1 37 8135330 16S 1 17
120i41 42S 1 28 5227401 52S 2 28 5229275 525 3 80 8032717 28S 3 28 8135970 8S 1 14
120141 74S 3 67 5227904 52S 1 21 5229288 52S 2 52 8032718 52S 2 44 8135971 85 1 16
120377 42S 1 20 5227914 52S 1 20 5229315 52S 1 5 8034672 28S 1 32 8136114 16S 1 11
120382 42S 1 8 5227923 52S 1 18 5229315 52S 1 6 8034672 28S 3 23 8137807 16S 1 11
120382 42S 1 19 5228013 52S 2 38 5229320 52S 1 8 8034673 28S 1 33 8137808 16S 1 11
120393 72S 3 12 5228013 52S 2 49 5229321 52S 2 54 8034673 28S 3 24 8140912 lOS 1 19
127688 70S 1 22 5228013 52S 2 62 5229325 52S 1 7 8034692 28S 1 34 8140912 74S 1 9
127711 70S 1 23 5228013 52S 3 78 5229325 52S 1 8 8034692 285 3 25 8141612 lOS 1 5
138292 70S 1 38 5228139 52S 1 19 5229326 52S 2 53 8034693 28S 1 35 8146111 8S 1 12
138517 42S 1 16 5228184 52S 1 22 5229335 52S 1 8 8034693 28S 3 26 8155104 lOS 1 18
141126 8S 1 11 5228236 52S 1 17 5229336 52S 2 55 8035145 72S 3 13 8158467 20S 1 12
145636 8S 1 33 5228343 52S 1 18 5229843 52S 3 74 8035930 6S 1 4 8158468 20S 1 12
179795 8S 1 37 5228408 52S 2 29 5229945 52S 3 75 8035950 28S 1 36 8159138 16S 1 9
179839 70S 1 28 5228462 52S 1 10 6101223 72S 3 11 8035950 28S 3 27 8159340 16S 1 16
179840 70S 1 29 5228538 52S 2 35 6101225 42S 1 23 8039674 70S 1 6 8159354 16S 1 1
179841 42S 1 22 5228538 52S 3 71 6101225 42S 1 33 8039842 8S 1 34 8174620 lOS 1 14
179841 42S 1 31 5228538 52S 3 87 6101225 74S 2 18 8044832 lOS 1 20 8174659 20S 1 16
179841 74S 2 17 5228539 52S 2 34 6101225 74S 2 35 8045884 28S 6 38 8175893 705 1 2
179841 74S 3 63 5228539 52S 2 47 6101225 74S 2 38 8049463 70S 1 18 8176657 70S 1 5
179845 74S 2 17 5228539 52S 2 64 6101225 745 3 43 . 8051006 8S 1 15 8188833 16S 1 3
179848 70S 1 40 5228539 52S 3 72 6101225 74S 3 64 8052307 8S 1 20 8188834 16S 1 3
179885 42S 1 10 5228539 52S 3 84 6101229 42S 1 11 8052307 8S 1 26 8188835 16S 1 3
180081 72S 3 10 5228541 52S 2 36 6101229 74S 1 7 8052319 8S 1 30 8195434 16S 1 7
181311 8S 1 36 5228541 52S 3 73 6101229 74S 2 16 8052320 8S 1 31 8198592 725 3 9
181364 74S 3 42 5228541 52S 3 85 6101229 74S 3 59 8052327 8S 1 17 8212650 70S 1 11
181370 72S 2 8 5228545 52S 1 24 8025990 16S 1 3 8052331 8S 1 32 8212651 70S 1 17
181374 42S 1 32 5228571 52S 2 31 8027428 74S 3 68 8054088 8S 1 22 8212652 70S 1 15
181429 74S 1 3 5228571 52S 3 70 8028097 6S 1 3 8055322 8S 1 10 8212653 70S 1 14
181429 74S 3 58 5228571 52S 3 86 8028126 8S 1 24 8058363 28S 5 18 8212655 70S 1 9
181431 74S 1 4 5228572 52S 2 32 8028136 8S 1 25 8058791 85 1 23 8212658 705 1 19
181433 70S 1 32 5228572 52S 3 68 8028209 70S 1 25 8059630 28S 5 9 8212659 70S 1 36
186338 74S 2 15 5228572 52S 3 82 8028229 70S 1 31 8059642 28S 5 11 8212660 70S 1 37
186339 74S 2 15 5228745 52S 1 14 8028238 70S 1 10 8059643 28S 5 15 8228554 6S 3 5
186342 74S 1 6 5228758 52S 1 15 8028239 70S 1 33 8059699 16S 1 18 8228554 lOS 1 2
186485 74S 2 37 5228761 525 1 9 8028241 20S 1 11 8060089 lOS 1 17 8236004 28S 6 36
186485 74S 3 42 5228830 52S 1 1 8028287 28S 6 42 8060089 70S 1 20 8236005 28S 6 36
189064 42S 1 24 5228830 52S 1 2 8028302 28S 6 41 8068791 6S 1 9 8236006 28S 6 36
193221 74S 3 55 5228836 52S 2 45 8028302 28S 6 47 8070749 28S 3 14 8236007 28S 6 36
193930 74S 2 34 5228887 525 1 9 8028307 20S 1 12 8071263 28S 1 29 8241971 28S 1 14
217911 lOS 1 6 5228890 52S 1 27 8028317 20S 1 14 8071264 28S 1 26 8241971 28S 1 21
220081 20S 1 10 5228892 52S 2 29 8028318 20S 1 13 8079922 6S 1 4 8241972 28S 1 18
223771 20S 1 15 5228893 52S 2 30 8028335 285 6 44 8079923 6S 1 4 8241972 28S 1 25
271615 20S 1 8 5228894 52S 1 17 8028361 28S 3 d5 8079924 6S 1 4 8241974 28S 1 15
427560 74S 3 53 5228895 52S 1 3 8028365 70S 1 21 8081795 6S 1 11 8241974 28S 1 20
427563 74S 2 33 5228895 52S 1 4 8028366 6S 1 6 8081806 8S 1 28 8249796 285 1 22
442919 8S 1 13 5228970 52S 1 5 8028455 lOS 1 14 8081808 8S 1 29 8253382 28S 1 19
444650 28S 5 20 5228970 52S 1 6 8028459 8S 1 2 8082379 285 6 38 8253382 28S 1 23
446681 74S 3 54 5229011 52S 1 17 8028459 8S 1 3 8082380 28S 6 38 8259128 16S 1 6
454812 16S 1 21 52290n 52S 3 76 8028460 8S 1 1 8082381 28S 6 37 8260114 16S 1 8
454914 74S 2 33 5229015 52S 1 7 8028481 28S 3 20 8082388 28S 6 37 8260114 74S 1 5
455752 70S 1 16 5229015 52S 1 8 8028482 28S 3 17 8082389 28S 6 37 8261074 72S 2 9
3245596 42S 1 36· 5229037 525 1 9 8028483 28S 1 17 8082447 20S 1 12 8261198 74S 3 60
5226186 52S 2 40 5229045 52S 2 27 8028483 28S 1 24 8082449 20S 1 12 8261200 74S 1 13
5226186 52S 2 48 5229052 52S 2 30 8028499 70S 1 12 8082450 20S 1 12 8261245 74S 2 32
5226186 52S 2 65 5229195 52S 2 37 8028546 28S 1 16 8085254 8S 1 27 8261282 74S 3 61
5226186 52S 3 77 5229195 52S 2 56 8028610 28S 3 16 8085260 8S 1 21 8261288 74S 1 8
5226415 52S 2 39 5229200 52S 1 1 8028637 28S 1 27 8089200 105 1 11 8266426 28S 6 43
5/1/80
1
1!'"
NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO.
8266455 285 6 39 8347885 105 1 9 8408985 725 1 7 8434519 145 2 19 8467607 75 1 3

8269842 165 1 15 8348556 105 1 10 8408987 725 1 8 8434520 145 2 4 8467608 75 1 4
8269985 745 3 48 8348617 745 2 14 8409745 75 2 8434521 145 2 12 8470863 75 1 7
8271725 745 1 12 8348619 725 3 8 8409891 745 2 19 8434522 145 2 20 8470864 75 1 8
8271729 42S 1 30 8348835 425 1 17 8410829 105 1 ·1 8434523 145 1 3 8470865 7S 1 7
8278929 725 1 18 8348964 65 3 2 8411641 65 3 3 8435459 745 2 19 8470866 75 1 8
8279487 65 1 8 8349291 425 1 15 8411642 65 3 3 8435460 74S 2 23 8474389 285 5 29
8282174 745 2 21 8349292 42S 1 14 8411643 65 3 3 8438865 205 1 15 8475173 145 2 1
8282175 745 2 8349293 425 1 13 8411644 65 3 4 8439498 745 2 21 8475174 145 2 2
8282175 745 3 44 8350516 285 5 27 8411645 65 3 4 8440001 285 5 10 8476400 65 1 12
8282176 745 3 45 8350517 285 6 34 8411646 65 3 4 8440002 285 5 2 8476400 65 1 13
8282177 745 3 46 8350518 285 5 5 8413892 65 1 14 8442120 14S 4 8476400 65 1 17
8282178 745 3 47 8351254 725 2 3 8413892 105 1 8 8442120 165 1 13 8476400 105 1 1
8282179 745 2 22 8352305 745 2 23 8413916 65 3 3 8442226 145 4 8476400 105 1 3
8283377 285 5 17 8354101 745 1 10 8413917 65 3 3 8442226 165 1 14 8478045 525 1 1
8284598 74S 2 23 8354118 16S 1 10 8413918 65 3 3 8442936 65 1 12 8478045 52S 1 2
8284873 65 3 8 8354119 165 1 10 8413919 65 3 4 8442936 65 1 17 8478046 525 1 3
8284873 105 1 24 8354120 165 1 10 8413920 65 3 4 8442936 105 1 1 8478046 52S 1 4
8286669 285 6 40 8357298 745 3 41 8413921 65 3 4 8448162 425 1 3 8478052 525 1 5
8287827 725 1 16 8357299 745 2 31 8414444 105 1 5 8448163 425 1 1 8478052 525 1 6
8288847
8288974
745
745
2
2
20 8357354
19 8357354
745
74S
2
2 21
8414907
8415993
745
65
1
3 1
8448164
8449038
425
745
1
2
6
28
8478053
8478054
525
525
1
1
8
7 ~\
8289127 425 1 35 8357355 745 2 20 8416803 745 3 51 8450470 285 6 46 8478054 525 1 8
8289350 745 3 65 8357356 745 2 32 8416804 745 3 51 8451659 745 1 2 8478055 525 1 8
8289576 745 3 69 8357357 745 2 31 8417645 145 4 8452042 205 1 1 8479805 145 2 2
8290276 705 1 4 8358374 165 1 3 8417645 165 1 15 8453237 425 1 4 8479836 65 1 17
8294874 745 3 62 8358375 16S 1 3 8418589 145 1 5 8455536 145 3 4 8479836 105 1 22
8296301 745 2 19 8358826 72S 2 1 8418589 145 2 5 8455537 145 3 10 8480631 145 2 9
8296701 745 2 24 8358827 725 2 2 8418590 145 1 13 8455537 145 3 21 8480632 14S 2 10
8298995 285 5 24 8358834 725 1 12 8418590 145 2 13 8455538 145 3 16 8480633 145 2 17
8305815 65 1 15 8360478 725 2 6 8418591 145 1 21 8455538 145 3 22 8480634 145 2 18
8305815 65 3 6 8361015 285 5 28 8418591 145 2 21 8455547 145 3 3 8482700 725 1 9
8305815 105 1 7 8361016 285 6 35 8419089 145 1 2 8455557 145 3 1 8485334 6S 1 6
8306958 42S 1 21 8361565 165 1 14 8419089 14S 3 2 8456127 8S 1 9 8486611 145 2 1
8307731 85 1 39 8365646 745 1 8419089 145 4 2 8456128 85 1 7 8486613 145 2 9
8309212 725 1 14 8367800 165 1 12 8419243 725 2 7 8456533 145 1 1 8486614 145 2 10
8309213 725 1 13 8367949 285 5 26 8419438 105 1 4 8459714 725 1 10 8486615 145 2 17
8309214 725 1 11 8367950 285 6 31 8419849 285 3 9 8460205 745 3 50 8486616 14S 2 18
8310840 65 1 7 8367951 285 6 33 8419910 285 3 7 8460239 745 3 57 8486617 145 1 1
8315394 725 1 18 8371518 285 5 1 8419911 285 3 3 8460240 745 3 48 8486618 145 3 1
8324000 285 5 12 8371519 285 5 25 8420522 145 1 10 8460240 745 3 49 8487866 85 1 4
8328694 85 1 6 8371520 285 6 32 8420523 145 1 18 8460309 745 3 48 8487883 165 1 7
8328695 85 1 8 8371521 285 6 30 8421965 85 1 5 8460334 745 3 49 8491383 745 1
8335768 425 1 2 8372925 745 1 8422387 105 1 9 8460738 745 1 12 8491992 285 3 5
8335770 425 1 5 8374313 285 1 28 8424450 6S 1 2 8462981 725 3 1 8491993 285 3 1
8338304 65 1 7 8374313 285 1 31 8424464 65 1 1 8462981 745 3 70 8492060 745 1
8341909 425 1 12 8380244 745 1 8425724 65 1 18 8463786 165 1 14 8494296 285 5 21
8347100 14S 1 6 8383293 65 1 10 8425724 105 1 21 8464953 145 1 8 8494298 285 5 22
8347100 145 2 6 8383745 285 5 3 8425725 65 1 18 8464953 145 2 8 8494301 285 5 4
8347100 145 3 6 8383956 745 1 8425725 lOS 1 21 8464953 145 3 8 8494335 ~ 285 5 23
8347100 145 3 12 8388418 145 3 5 8425726 65 1 18 8464953 145 3 14 8494711 65 3 9
8347100 145 3 18 8388418 145 3 11 8427111 65 1 17 8464953 145 3 .20 8499569 745 2 32
8347100 14S 4 6 8388418 14S 3 17 8427111 105 1 22. 8464953 145 4 8 8529762 74S 2 27
8347100 145 4 12 8388418 145 4 5 8427226 145 1 1 8464953 145 4 14 8534519 745 2 27
8347100 145 4 18 8388418 145 4 11 8427227 145 1 3 8464953 145 4 20 8534979 745 2 27
8347101 145 1 14 8388418 145 4 17 8427304 725 3 6 8464954 145 1 16 9080356 725 1 9
8347101 145 2 14 8389517 285 5 7 8427361 725 3 3 8464954 145 2 16 9084530 745 1
8347102 145 1 22 8390498 725 3 2 8430093 165 1 19 8464955 145 1 24 9084531 745 1
8347102 145 2 22 8392118 65 1 13 8430094 165 1 20 8464955 145 2 24 9085573 425 1 29
8347103 145 1 7 8392118 105 1 3 8430707 165 1 3 8466793 145 3 3 9085894 105 1 9
8347103 145 2 7 8398024 745 2 19 8430708 165 1 3 8467248 145 3 9 9087078 745 2 31
8347103 145 3 7 8399694 745 2 36 8430709 165 1 3 8467249 145 3 15 9087079 745 2 32
8347103 145 3 13 8399695 745 2 8432087 725 3 7 8467250 145 1 3 9090233 65 3 1
8347103 145 3 19 8399695 745 2 40 8433002 145 1 4 8467252 145 1 11 9090607 85 1 2
8347103 145 4 7 8399695 745 3 44 8433602 285 1 12 8467253 145 1 19 9090608 85 1 3
8347103 14S 4 13 8399786 745 2 8433602 285 3 12 8467559 75 1 3 9090764 75 1 15
8347103 145 4 19. 8399786 745 2 36 8433603 285 3 4 8467560 75 1 3 9090766 75 1 13
8347104 145 1 15 8400470 745 3 46 8433603 285 3 8 8467561 75 1 4 9090767 75 1 14
8347104 14S 2 15 8403484 745 3 41 8433618 285 1 13 8467562 75 1 4 9090767 75 1 16
8347105 14S 1 23 8403485 745 2 31 8433618 285 3 13 8467565 75 1 1 9092979 105 1 14
8347105 145 2 23 8404560 205 1 1 8434252 745 3 49 8467566 75 1 1 9094324 75 [ 15
8347106 14S 2 8 8405519 745 2 25 8434515 145 1 12 8467567 75 1 2 9094326 75 1 16
8347106 145 3 8 8405520 745 2 24 8434516 145 1 20 8467568 75 1 2 9094328 75 1 13
8347107 14S 2 16 8405599 745 2 29 8434517 145 2 3 8467605 75 1 1 9094330 75 1 14
8347108 145 2 24 8405600 745 2 28 8434518 145 2 11 8467606 75 1 2 9316231 725 1 6
5/1/80
2
f'
NUMBER LIST NO. NO. NO. NUMBER" LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO. NUMBER LIST NO. NO. NO.
9316850 65 3 5 9332681 75 2 35 9516932 145 2 9

9316850 105 1 2 9332682 75 2 37 9516933 145 2 17
9317298 745 3 71 9332683 75 2 37 9516934 145 2 2
9317971 65 3 7 9332686 75 2 39 9516935 145 2 10
9317971 105 1 23 9332687 75 2 39 9516936 145 2 18
9317972 65 1 14 9333646 285 5 10 9516939 145 1 1
i 9317972
9318052
105
725
1
1
8
15
9333648
9334212
285
725
5
3
8
5
9517565
9517566
725
725
1
1
1
3
I 9318831 65 3 1 9334213 725 3 4 9517567 725 1 5
9318994 285 1 10 9337275 75 2 34' 9517568 725 1 6
,
·1
9318994
9318995
285
285
3
1
10
11
9337!l73
9337483
145
75
4
2
1
25
9517595
9517596
75
75
1
1
5
6
9318995 285 3 11 9337484 75 2 26 9517815 145 1 9
9318996 285 3 2 9337485 75 2 25 9517816 145 1 17
9318997 285 3 6 9337486 75 2 26 9517817 75 2 33
9319320 285 1 9 9337724 725 1 10 9517869 75 1 11
9319330 285 1 1 9338626 725 1 17 9517870 75 1 12
9319331 285 1 5 9338722 205 1 5 9517871 75 1 9
9319332 285 1 2 9338809 145 1 4 9517872 75 1 10
9319333 285 1 6 9338810 145 1 12 9518041 75 2 32
9319334 285 1 7 9338811 145 1 20 9518222 725 1 4
9319335 285 1 3 9338812 145 1 25 9518561 75 1 17
9319336 285 1 4 9338812 145 2 3 9518562 75 1 18
9319336 285 1 8 9338813 145 1 26 9518705 725 1 2
9319455 65 1 2 9338813 145 2 11 9518709 725 1 2
9319456 65 1 1 9338814 145 1 27 9518940 725 1 2
9319503 85 1 15 9338814 145 2 19 9519207 75 2 31
9319504 85 1 7 9338815 145 1 28 9519208 75 2 40
9319505 85 1 6 9338815 145 2 4 9519209 75 2 40
9319735 65 1 1 9338816 145 1 29 9521275 745 1
9319735 65 1 8 9338816 145 2 12 9521963 75 2 25
9319736 65 1 1 9338817 145 1 30 9521964 75 2 26
9319829 205 1 9 9338817 145 2 20 9521991 745 1
9319830 205 1 6 9339141 285 5 6 9523262 75 1 5
9319972 75 2 27 9415838 425 1 7 9523263 75 1 6
9319973 75 2 29 9415840 425 1 18 9524165 725 1 4
9320843 65 3 7 9416515 745 3 56 9524439 745 1
9320843 105 1 23 9418045 745 3 52 9525504 745 1
9320844 65 3 8 9421614 525 1 16 9525506 745 1
9320844 105 1 24 9422262 745 2 33 9526864 745 1
9323293 145 4 4 9422263 745 2 34 9526865 745 1
9323294 145 4 10 9423205 745 2 34 9526867 745 1
9323294 145 4 21 9428566 745 2 26 9526870 745 1 ,/
9323295 145 4 16 9428566 745 2 30 9526871 745 1
9323295 145 4 22 9500419 745 1 9526872 745 1 .~/)
9323296 145 4 3 9500420 745 1 9526873 745 1
9323297 145 4 9 9502409 425 1 37 9528868 745 1
9323298 145 4 15 9502412 425 1 38 9528869 745 1
9323942 205 1 3 9503109 75 1 5
9323943 205 1 4 9503111 75 1 6
9323944 205 1 2 9503218 745 1
9323945 205 1 1 9503219 745 1
9324690 105 1 12 9503220 745 1
9326099 75 2 30 9508755 745 1
9326195 745 1 9509180 65 1 16
9326966 725 2 . 5 9509180 105 1 4
9326969 725 2 4 9509652 745 1
9328179 75 1 19 9509654 745 1
9328180 75 1 19 9509656 745 1
9328181 75 1 20 9509658 745 1
9328182 75 1 20 9509660 745 1
'_I t"
9328183 75 1 21 9509803 105 1 4
9328184 75 1 21 9513178 705 1 24
9328185 75 1 22 9513179 705 1 1
9328186 75 1 22 9513181 705 1 3
9328969 745 1 9514175 705 1 13
9331782 75 2 38 9515689 78'- 1 11
9332388 75 2 28 9515691 75 1 12
9332670 75 2 36 9515699 745 1
9332671 75 2 36 9516094 105 1 4
9332676 75 2 23 9516746 725 1 1
9332677 75 2 23 9516928 145 1 3
9332678 75 2 24 9516929 145 1 11
9332679 75 2 24 9516930 145 1 19
9332680 75 2 35 9516931 145 2 1
5/1/80
3

352 Parts Catalog, Supplement To 302, 645 Engine PDF

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352 Parts Catalog, Supplement To 302, 645 Engine PDF

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APRIL,1980

Engine Models 8,12,16,20-645E7B

302 A01 Engine, Crankcase and Oil Pan Assembly

NOTE: 645E7B Engine Equipped and Crankcase

Engine Engine Crankcase &

'\ Crankcase and Oil Pan Assembly

352 A06-S Cylinder Head, Exhaust Valves and Cyliner Liner

352 A07-S Power Pack Assemblies 1-2

302 A12 Injector Control Linkage

Marine Propulsion and Generation

302 A22 Accessory Drive Gear Assembly

Air Starter Motor Assembly 14-15 8,12,16,20-645E7B

Camshaft Bearing Brackets

Camshaft Bearing Brackets 1-2 12,16,20-645E7B

Marine Propulsion and Generation

302 A33 Electric Operated Engine Shutdown

Servo Booster Pump Assembly 7 16,20-645E7B

302 A34 Lube Oil System

302 A38 Piston Cooling and Pressure Pump

302 A40 Lube Oil Scavenging and Fuel Oil Pump

352 A42-S Lube Oil Separator

, 302 A44 Cooling System

Water Drain Piping 12

302 A46 Water Pumps

ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION

Marine Propulsion and Generation

302 A48 Fuel Oil Piping

Fuel Oil Filter

352 A52-S Fuel Injector 1-3 I 8,12,16,20-645E7B

302 A54 Cylinder Head Cover and Support Frame

302 A60 Camshaft Drive Housing and Cover 1 8,12,16,20-645E7B - Application

302 A62 Auxiliary Drive Assembly

- A66 f Governor Assembly 9513093 - Modei PGA - 8,12,16,20-645E7B

302 A68 Governor Drive Gear and Stubshaft 1

Exhaust Chamber Assembly

352 A74-S Turbocharger Application

302 A78 Engine Air Intake Silencer and Adapters

Engine Silencer and Duct Assembly 7-8 12,16,20-645E7B • Application

Marine Propulsion and Generation

302 A81 Paper and Fiberglass Engine Air Intake Filters

Fiberglass Element Bag-Type Engine Air Filter

Fiberglass Element Bag-Type Engine Air Filter

and Vacuum Switch Assemblies - Twin Engine

302 A82 Exhaust Stack Adapter Assembly 1 8,12,16,20-645E7B

302 A99 Engine Gasket Kits 1-12 8,12,16,20-645E7B - Application

Engine Models 12,16,20-645E9B

302 A01 Engine, Crankcase and Oil Pan Assembly

NOTE: 645E9B Engine Equipped and

Engine Engine Crankcase

Crankcase and Oil Pan Assembly 9-12,14 } 12,16,20-645E9B -

302 A04 Handhole Cover and Cylinder Test Valve

Safety Handhole Cover Asse'mbly 8499419

352 A08-S Exhaust Valve Bridge, Rocker Arms and Oil

302 A12 Injector Control linkage

302 A18 Crankshaft and Main Bearing Shells 12,16,20-645E9B

352 A20-S Gear Damper Assembly 1

302 A22 Accessory Drive Gear Assembly

APRIL, 1980 1 T.ofC.

Marine Drill Rig