New 210 PDF
New 210 PDF
New 210 PDF
WEIGHT INDICATOR
Installation and Technical Manual
8200-M585-O1 Rev D 203 E. Daugherty, Webb City, MO 64870 USA Printed in USA
11/14 Ph: 417-673-4631 y Fax: 417-673-2153
www.cardinalscale.com
The purpose of this manual is to provide you with a guide through installation, setup and
operation of your new Model 210 Weight Indicator. Please read it thoroughly before
attempting to install your weight indicator and keep it handy for future reference.
COPYRIGHT
All rights reserved. Reproduction or use, without expressed written permission, of editorial or
pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to
the use of the information contained herein.
DISCLAIMER
While every precaution has been taken in the preparation of this manual, the Seller assumes
no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from use of the information contained herein. All instructions and diagrams have been
checked for accuracy and ease of application; however, success and safety in working with
tools depend to a great extent upon the individual accuracy, skill and caution. For this reason
the Seller is not able to guarantee the result of any procedure contained herein. Nor can they
assume responsibility for any damage to property or injury to persons occasioned from the
procedures. Persons engaging the procedures do so entirely at their own risk.
PRECAUTIONS
Before using this indicator, read this manual and pay special attention to all
"NOTIFICATION" symbols:
You may find the booklet “How to Identify and Resolve Radio TV Interference Problems”
prepared by the Federal Communications Commission helpful. It is available from the U.S.
Government Printing Office, Washington, D.C. 20402. The stock number is 001-000-00315-4.
PROPER DISPOSAL
When this device reaches the end of its useful life, it must be properly disposed of. It must not
be disposed of as unsorted municipal waste. Within the European Union, this device should
be returned to the distributor from where it was purchased for proper disposal. This is in
accordance with EU Directive 2002/96/EC. Within North America, the device should be
disposed of in accordance with the local laws regarding the disposal of waste electrical and
electronic equipment.
CAUTION
CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN
INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE
INSTRUCTIONS.
Optional Features:
Analog Output*, Allen-Bradley Interface*, 10/100 mbps Ethernet Adapter*, Additional Serial
Port*, USB-A Option Card*, Checkweigher Light Bar*, Internal Relay Box*, External Relay
Box*, Special Filtering, and Column Mounting
WARNING! ALWAYS use a properly grounded wrist strap when handling, removing
or installing electronic circuit cards or components. Make certain that the wrist strap
ground lead is securely attached to an adequate ground. If you are uncertain of the
quality of the ground, you should consult a licensed electrician.
ALWAYS handle printed circuit card assemblies by the outermost edges. NEVER
touch the components, component leads or connectors. ALWAYS observe warning
labels on static protective bags and packaging and never remove the card or
component from the packaging until ready for use. ALWAYS store and transport
electronic printed circuit cards and components in anti-static protective bags or
packaging.
Environmental
The Model 210 indicator meet or exceeds
all certification requirements within a
temperature range of 14 to 104 °F (-10 to
+40 °C).
Electrical Power
The 210 indicator has been designed to
operate from 100 to 240 VAC at 50/60 Hz.
Note that a special order is not required
for operation at 230/240 VAC.
x The socket-outlet supplying power to the indicator should be on a separate circuit from the
distribution panel and dedicated to the exclusive use of the indicator.
x The socket-outlet shall be installed near the equipment and shall be easily accessible.
Note that the power cord on the 210 serves as the power disconnect.
x The wiring should conform to national and local electrical codes and ordinances and should
be approved by the local inspector to assure compliance.
x For outdoor operations, the socket-outlet must provide GFCI (ground fault circuit
interrupter) protection.
x On installations requiring 230/240 VAC power, it is the responsibility of the customer to
have a qualified electrician install the proper power cord plug that conforms to national
electrical codes and local codes and ordinances.
Transient Suppression
The following recommendations will help to reduce transients:
y Always use shielded cables to connect signal wires to the weight indicator.
y Secure the cables in the cable clips provided inside the indicator.
y Connect the cable shield (indicator end only) to a ground point inside the indicator. Keep
wires that extend beyond the shield as short as possible.
y Do not run load cell or signal cables from the weight indicator along side or parallel to
wiring carrying AC power. If unavoidable, position the load cell and signal cables a
minimum of 24" away from all AC wiring.
y Always use arc suppressors across all AC power relay contacts (see recommendations at
http://www.paktron.com/pdf/Quencharch_QRL.pdf).
y Use zero voltage switching relays, optically isolated if possible.
RFI Immunity
The operation of sensitive electronic equipment can be adversely affected by RF (Radio
Frequency) radio transmissions. Digital weight indicators are one such type of equipment.
Radio transmissions come from things like hand-held radio transmitters and cell phones. One
symptom of RFI (Radio Frequency Interference) in a digital weight indicator is weight indication
instability during a radio transmission.
Cardinal digital weight indicators are designed with special grounding and RFI shielding to
achieve a high degree of immunity to common RFI. To maximize the digital weight indicator’s
immunity to radio transmissions, follow these guidelines:
1. ALWAYS use shielded cable for all I/O (Input/Output) connections to the digital weight
indicator.
2. NEVER operate any radio transmitter within 2 meters (~6ft.) of the weight indicator.
3. NEVER connect un-terminated serial, digital, or analog I/O cables to the internal printed
circuit boards of the digital weight indicator.
4. KEEP the intended external I/O device connected to I/O cables entering the digital
weight indicator.
5. ALWAYS connect the shield of the shielded cable to the indicator back panel gland
connector or other closest ground terminal inside the indicator.
6. ALWAYS connect the shield of the shielded I/O cable at the indicator end only. Leave
the shield unconnected at the I/O device.
Mounting
NOTE: Should your 210 indicator come already installed on a scale, the following information
describing the installation of the indicator does not apply.
The Model 210 Indicator is housed in a Stainless Steel wall or desk-mount enclosure. The
gimbal may be mounted on a desktop or other smooth, flat, horizontal surface or may be
mounted on a wall. Refer to Figure No. 1 for a layout of wall-mounting bolts.
+ 6.00" +
Clearance for
#10 size screw
Figure No. 1
If wall mounted, make certain the mounting surface is strong enough to support the indicator.
The mounting location should be where the display is easily viewed while being close enough
to provide the operator easy access to the keypad. Carefully lay out the mounting hole
locations, then drill and install the anchor bolts. Attach the gimbal to the wall and securely
tighten the retaining bolts.
Calibration Optional
Switch 2XX-USBA
Access Connectors
Screw
I/O
(Serial,
Isolated
Inputs or
Outputs
and USB
Interface)
Load Cells
Figure No. 2
The load cell cable should be routed through the special metallic gland connector and the
shield wire must be connected to this gland connector for grounding and to eliminate RFI.
Refer to Figure No. 2 and Figure No. 3 for the appropriate gland connector.
¾
NOTE: If the sense leads are NOT used, you must install plug-in jumpers at J6 and J9
adjacent to the terminal block. These jumpers attach the sense leads to the excitation
leads. If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be
positioned on one plug-in pin only or removed and stored for later use (see Figure No. 15).
1. Remove the 12 acorn nuts securing the back panel to main housing, and then loosen a
gland connector for the load cell cable. Refer to Figure No. 2 for illustration of connector
layout.
2. Slip the single cable from the load cell or load cell junction box through the gland connector
and into the enclosure.
3. Remove 3" of the outer insulation jacket then remove 1/4" of insulation from each of the 4
wires and shield (without sense leads) or 6 wires and shield (with sense leads). Refer to
Figure No. 4.
4. Connect each of the wires to terminal block P15 referring to labels on circuit board for
terminal connections. Refer to Figure No. 15 for terminal block location.
5. To terminate a wire, first press down on release bar for the terminal, insert wire into
terminal opening then allow release bar to return to its original position, locking wire in
place. Repeat procedure until all of wires are in place.
6. Route load cell cable through the two cable clips provided on upper and left sides of
enclosure interior.
¾
NOTE: If the sense leads are NOT used, you must install plug-in jumpers at J6 and J9
adjacent to the terminal block. These jumpers attach the sense leads to the excitation
leads. If sense leads ARE used (as in motor truck scales), these plug-in jumpers should be
positioned on one plug-in pin only or removed and stored for later use (see Figure No. 15).
1. Remove the 12 acorn nuts securing rear panel to main housing and then loosen a gland
connector for the serial cable. Refer to Figure No. 2 for illustration of connector layout.
2. Slip the serial cable through the gland connector and into the enclosure.
3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the
wires (refer to the Figure No. 6).
4. Connect each of the wires to the Serial Data terminal block (P13 and P14) referring to
Figure No. 15 for terminal block locations.
5. To terminate, first press down on the release bar for the terminal, insert the wire into the
opening then allow the release bar to return to its original position, locking the wire in place.
Repeat the procedure until all of the wires are in place.
Figure No. 6
IMPORTANT!
A jumper MUST be
installed between P13
Figure No. 7
terminals 5 & 12 to
enable RxD0-20mA.
Figure No. 8
The USB port is enabled with jumpers J4 and J5 (see Figure No. 15) set to the USB position
(utilizing the indicator COM3 serial port) and the USB PWR jumper, J10 (see Figure No. 15),
set to the BUS position to be powered by the USB host or to the VCC position to be powered
by the 210 indicator main PC board. Follow the “Driver Installation Instructions for Indicator’s
USB Port” in conjunction with the usb2ser.inf file located on the 210 Indicator Installation and
Technical Manual CD.
Figure No. 9
8. To attach the ground wire (see Figure No. 9); remove a 6-32 nut and washer from the
corner of the main board.
9. Connect the ground wire from the USB cable by placing the ring terminal over the 6-32
threaded stud.
10. Reinstall the washer and 6-32 nut and tighten.
OUTPUTS
INPUTS
PWC CHECKWEIGHER DFC
P3 FUNCTION P2 Presets Check 3 Fill 1 Fill 2
2 GROSS/NET 2 PWC 1 UNDER Fill Fast
3 PRINT 3 PWC 2 ACCEPT Slow
4 ZERO 4 PWC 3 OVER Dump
5 TARE 5 PWC 4
6 ¾ 6 PWC 5
7 UNITS 7 PWC 6
8 START 8 PWC 7
9 STOP 9 PWC 8
NOTE: The input must be momentarily connected to GND to initiate the function.
INPUT RELAY TYPE IAC-5 90 to 140 VAC @ 6mA maximum for each plug-in relay
INPUT RELAY TYPE IAC-5A 180 to 280 VAC @ 6mA maximum for each plug-in relay
OUTPUT 5VDC @ 12mA from the 210 main pc board assembly P3
12VDC @ 12mA maximum from external source
CONNECTION Removable plug-in screw terminals for up to 14 AWG wire
210 Indicator –
225 Indicator – P3
P
P1
P17
7
Figure No. 10
Figure No. 8
Figure No. 5
For completely isolated outputs, J7 must be open (positioned on one plug-in pin only or
removed) and the user must provide 12 to 24 VDC to the SRC pin and a ground return to the
load. The load must still be 200 ohms or greater.
To connect the control cable to the preset weight comparator/checkweigher logic level output
connector P2:
1. If the rear panel of the indicator has been removed, proceed to step 2. Otherwise, remove
the 12 acorn nuts securing the rear panel to main housing
2. Loosen the gland connector for the cable. Refer to Figure No. 2 for the gland connector
layout.
3. Slip the cable through the gland connector and into the enclosure.
4. Remove 2 inches of the outer insulation jacket
5. Next, remove 1/4 inch of insulation from each of the wires.
6. Connect each of the wires to the REMOTE OUTPUTS terminal block (P10) referring to
Figure No. 15 for terminal block locations.
7. To terminate a wire, use a small flat blade screwdriver and press down on the release bar
for the terminal. Insert the wire into the terminal opening. Remove the screwdriver,
allowing the release bar to return to its original position, locking the wire in place.
8. Repeat procedure until all wires are in place.
The individual relays can be configured to be on (closed) or off (open) at weights under the
preset weight then switch at the preset weight from on-to-off or off-to-on by setting the under
weight condition to on or off during setup and calibration or setup review.
NOTE: All relays are the normally-open type that will open when power to the indicator is lost.
210 Indicator – P2
Figure No. 11
Figure No. 12
(Relay Control Source Type Jumpers)
Figure No. 13
Figure No. 14
Figure No. 15
J3 – AUTO-ON JUMPER
The AUTO-ON jumper J3, when connected, will cause the indicator to power on automatically
whenever power is applied to the power input connector. If power is lost momentarily and then
reapplied, the indicator will turn on without pressing the ON/OFF key.
DO NOT operate the keypad with pointed objects (pencils, pens, etc).
Damage to keypad resulting from this practice is NOT covered under warranty.
NOTE: Tare weights equal to or greater than scale capacity cannot be entered. In addition,
keypad tare weight division value must be same as scale division value. For example, a unit
with .005 lb as division value will display 9969 if you enter 1.003 for tare weight.
NET/GROSS KEY
This key is used to toggle between Net and Gross weight modes. The selected mode is
indicated by turning on the appropriate annunciator on the display. Note that if no valid tare
weight has been entered, pressing this key will cause a momentary “06;9” display error
and the indicator will remain in the Gross weight mode.
UNITS/TEST KEY
This key performs two functions. In normal operation, it is used to select the units in which
the weight is to be displayed. The available units of measure ("unit1" and "unit2") are
enabled or disabled in setup. The available units include tons, pounds only, pound-ounces,
ounces only, tonnes (metric tons), kilograms, and grams. Note that not all combinations are
supported. Pressing this key after the ¾ key will enter the Test mode. The Test mode is
used to conduct a test of all display elements. Refer to description of ¾ key for details.
ON/OFF KEY
This key performs two functions. Pressing it when the indicator is off will apply power to the
indicator. If the indicator is already on, pressing this key will turn the indicator off.
Press the Fn key and enter the ID at the -3> prompt. To store/modify a permanent ID,
press the ¾ key followed by the Fn key, then enter the desired ID at the -3> prompt.
1. With the DFC in an idle state, press the Fn key to start the fill.
2. While filling, press the Fn key to pause the fill.
3. While paused, press the Fn key to resume or abort the fill. The indicator will prompt
whether or not to continue filling (760;> yes/no).
If the DFC is setup for manual dumping, press the Fn key to initiate a dump after a fill is
completed.
TIME/DATE KEY
This key is used to enter the clock mode to program the time, date and consecutive number.
Pressing the TIME/DATE key will enter the clock mode with the 210 displaying 6'9>.
Consecutive Number
Consecutive Number is a printable number (see PRINT TABS in SETUP AND
CALIBRATION section) corresponding to the number of consecutive weighments that have
been printed. The consecutive number is incremented (if not set to “0”) every time a weight
is printed. The consecutive number will be reset to the number entered at the 0`0>
prompt.
If the consecutive number displayed is correct, press the ENTER key to resume normal
operation. If the consecutive number displayed is incorrect, use the numeric keys to enter
the correct consecutive number (up to 6 digits) and press the ENTER key to resume normal
operation.
PRESET KEY
This key is used to perform numerous functions. Note that the various functions of this key
are dependent upon the selected Mode of Operation setting. Those functions are as follows:
ID Storage (6$%>
)
If the setup parameter !9 is YES, the !9%; prompt will be displayed. Press the
ENTER key and the alarm weight value will be displayed. If the value is acceptable, press
the ENTER key, otherwise, use the numeric keys to enter the new alarm weight value and
press the ENTER key.
The !9;-`prompt will be displayed, press the ENTER to display the number of seconds
that the alarm output (PWC1) is to be turned on when the scale weight exceeds the alarm
weight. The alarm time can be from 0 to 99 seconds.
The &9-0> prompt is displayed, press the ENTER key. The trim weight value is displayed,
if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter
the new trim weight value and press the ENTER key.
The *!6> prompt is displayed, press the ENTER key. The slow weight value is displayed, if
the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter the
new slow weight value and press the ENTER key.
The &9-0> prompt is displayed, press the ENTER key. The trim weight value is displayed,
if the value is acceptable, press the ENTER key, otherwise, use the numeric keys to enter
the new trim weight value and press the ENTER key.
If the & sequence is set to 3 (chatter-gate), the ;`60> prompt will be displayed; press
the ENTER key. The chatter-gate on time is displayed, if the value is acceptable, press the
ENTER key, otherwise, use the numeric keys to enter the new chatter-gate time and press
the ENTER key.
x The setup parameter 6$9>, 8`6<;>, determines the number of preset weight
comparators that will be displayed and prompted for.
x There can be up to 8 Preset weight comparators.
PRINT KEY
Pressing this key will initiate the transmission of weight and other data via the selected printer
output port (see $69;> under Print menu). The first gross or net weight printed after the
gross weight has returned to “zero” will be added to the associated accumulator, and the
consecutive number will be incremented.
If the -3> (ID Prompt) has been enabled during setup, when the PRINT key is pressed, the
indicator will prompt for an ID to be printed on the ticket.
If the `7/9> is set to 1 (Yes), input up to 6 digits for the ID and then press the ENTER key
to complete the transaction. Upon pressing the ENTER key, the print function will occur.
If the `7/9> is set to 0 (no), press the ENTER key to display the current ID. If ID
displayed is acceptable, press the ENTER key again to complete transaction. Otherwise,
input up to 6 digits for ID then press the ENTER key to complete the transaction. The print
function will occur after the ENTER key is pressed.
Note that the indicator will not respond to the Print command unless the weight display is
stable. If displaying gross weight, the only weight printed is gross weight. If displaying net
weight, the gross, tare, and net weights are printed.
NOTE: The 1 and 0 keys have dual functions. They are used to
enter numeric data during setup and calibration as well as
during normal operations and are also used to answer yes (1 =
YES) or no (0 = NO) to various prompts.
A, a; B, b C, c D, d E, e F, f G, g H, h I, i J, j
` ` ` ` ` ` ` ` ` `
K, k L, l M, m N, n O, o P, p Q, q R, r S, s, T, t U, u V, v W, w X, x Y, y Z, z
ENTER KEY
This key serves two purposes. First, when reviewing setup parameters, pressing the ENTER
key will display the current setting of the parameter. Second, the ENTER key is used to
signal completion of the entry of data and causes the indicator to process the data entered.
In normal operation, pressing the ¾ key will display '0;>. Pressing the associated key
listed below will enable additional features. These features and their associated key
combinations are as follows:
In addition to using the ¾ key, PRINT key combination to change the print ticket
format, the operator (just prior to printing the ticket) can change the print ticket format
at the end of the weighing operation. This is accomplished by performing the normal
weighing operation, then pressing the desired format number (0, 1 or 2), followed by
pressing the PRINT key.
NOTE: When a print format is selected (by either method), it will remain active
until changed by the operator.
ZERO
This annunciator is turned on to indicate that the weight displayed is within +/- 1/4 division of
the center of zero.
[\ (STABLE)
This annunciator is turned on when the weight display is stable. When off, it means that the
change in successive weight samples is greater than the motion limits selected during setup.
NET
This annunciator is turned on to show that the displayed weight is the net weight (gross
weight less tare weight).
GROSS
This annunciator is turned on to show that gross weight is displayed. Gross weight will be
displayed when no tare weight is stored.
TARE
This annunciator is turned on to show that the displayed weight is the tare weight.
UNDER/PWC1
This annunciator is used to signal that the displayed weight is less than the minimum value of
acceptable weight used in the Checkweigher feature. Note that this annunciator is active
only when the Checkweigher feature is enabled.
The PWC1 annunciator is turned on to indicate that the displayed weight is equal to or
greater than the weight value stored as preset number 1. Note that this annunciator is active
only when the Preset Weight Comparator feature has been enabled.
ACCEPT/PWC2
This annunciator is used to signal that the displayed weight is within the acceptable weight
limits for the Checkweigher feature. That is, it is equal to or greater than the minimum
acceptable weight and equal to or less than the maximum acceptable weight. Note that this
annunciator is active only when the Checkweigher feature has been enabled.
The PWC2 annunciator is turned on to indicate that the displayed weight is equal to or
greater than the weight value stored as preset number 2. Note that this annunciator is active
only when the Preset Weight Comparator feature has been enabled.
OVER/PWC3
This annunciator is used to signal that the displayed weight is equal to or greater than the
minimum value of over weight used in the Checkweigher feature. Note that this annunciator
is active only when the Checkweigher feature has been enabled.
The PWC3 annunciator is turned on to indicate that the displayed weight is equal to or
greater than the weight value stored as preset number 3. Note that this annunciator is active
only when the Preset Weight Comparator feature has been enabled.
tn
This annunciator is located to the right of the weight display and is turned on to show that the
displayed weight unit is tons.
g
This annunciator is located to the right of the weight display and is used to indicate that the
displayed unit of weight measurement is grams.
lb
This annunciator is located to the left of the weight display and is turned on to show that the
displayed weight unit is pounds.
oz
This annunciator is located to the right of the weight display and is turned on to show that the
displayed weight unit is ounces.
kg
This annunciator is located to the left of the weight display and is used to indicate that the
displayed unit of weight measurement is kilograms.
t
This annunciator is located to the right of the weight display and is used to indicate that the
displayed unit of weight measurement is tonnes (metric tons).
During the setup and calibration process it is necessary to enter operational parameters via
the indicator’s keypad. Pressing the ENTER key without entering a new value will retain the
current setting and advance to the next prompt. To change a setting, enter a new value and
press the ENTER key. This will save the new value and advance to the next prompt.
Pressing the ¾ key will "backup" to the previous prompt.
DO NOT operate the keypad with pointed objects (pencils, pens, etc).
Damage to keypad resulting from this practice is NOT covered under warranty.
Setup Menus
*;'$ Setup Mode (starts at '* prompt)
@3 Analog to Digital Filtering (starts at 3!t= prompt)
! Calibration (starts at !
prompt)
**; Setup Guardian Scale (starts at ;!6' prompt)
6$% Mode of Operation (starts at #849> prompt)
*-6 Serial Input/Output (starts at *-6`# prompt)
$9-0; Print Tab Settings (starts at $#9; prompt)
`*$0 Fine Span Adjustment
-`9*` Display high-resolution weight mode
!66';`` Key lock out function
68;-60`` Option Card Configuration (only displayed when option card is installed)
If you press the ZERO key, 3!;* is displayed. This allows all setup parameter values to be
replaced with predetermined defaults.
Pressing the calibration switch at any prompt will return you to the *;'$ menu. To exit
setup, press the ¾ key with any of the above menu selections displayed or cycle power at any
time (press the ON/OFF key twice).
NOTE: With the exception of the *;'$ prompt, the prompts displayed for each section
are different if you push the calibration switch instead of pressing the ENTER key to
proceed through the section. For example, if you press the calibration switch with the
*;'$ displayed, the next prompt displayed will be @3. If you step through the setup
prompts by pressing the ENTER key, the next prompt displayed will be @3. In addition,
at a prompt with the displayed, you must press the ENTER key, the 1/YES key then the
ENTER key again to proceed with that section. To skip the section and advance to the next
menu selection, press the ENTER key twice.
*;'$`
'*> (Domestic or International)
With *;'$ displayed, press the ENTER key. The display will change to '*>. Press the
ENTER key to show the current value. If the setting displayed is acceptable, press the ENTER
key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the new setting,
then press the ENTER key to save it.
With the display showing $**, press the ENTER key to show the current value. If the setting
displayed is acceptable, press the ENTER key again to save it. Otherwise, using the numeric
keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
Password Operation
With the $** prompt enabled (set to YES), anytime the operator tries to enter *4;<8, the
display will show the $**> prompt requiring the operator to enter the correct password. If
the wrong password is entered the indicator displays %%#% momentarily and returns to the
weight mode. Note that the password is not displayed when the operator is entering it.
It is recommended to write the password down and store it in a secure location. If the
password is forgotten or lost and a change to the indicator setup is required, the indicator
must be reprogrammed. WARNING! Reprogramming the indicator will erase all the
contents of the Nov-Ram and memory.
!;>
` !;>`
Interval Settings ()0;>) allowed Interval Setting ()0;>) is
are: 1, 2, 5, 10 , 20, 50 selectable from 1 to 99.
NOTE: When both !;>
and '*>
, the followings results occur:
Scale must have between 100 and 10,000 divisions
&91`> .5 or 0 to 3
Inhibit serial data during input
Disables counting function in Normal Scale mode of operation (oPEr=0)
1;4`> mm/dd/yy
&9/`> no
18 + 4% to OC
Display will show 770<3 momentarily whenever the Gross or Net
accumulator is updated`
0 = none 4 = oz (ounces)
1= tn (tons) 5 = kg (kilograms)
2= g (grams) 6 = tonnes (metric tons)
3 = lb (pounds) 7 = lb/oz (pounds/ounces)
If !;`>`
(Legal For Trade = YES), using the numeric keys enter the new setting, then
press the ENTER key to save it. Allowable values are: 1, 2, 5, 10, 20 or 50.
If !;> (Legal For Trade = NO), using the numeric keys enter the new setting, then press
the ENTER key to save it. Allowable values are: 1 through 99.
In either case, if the setting displayed is acceptable, press the ENTER key again it.
0=XXXXXX 2=XXXX.XX
1= X X X X X . X 3=XXX.XXX
$> (Capacity)
Press the ENTER key to show the current value. If the setting displayed is acceptable, press
the ENTER key again to save it. Otherwise, using the numeric keys enter the new setting,
then press the ENTER key to save it. Allowable values are: 1 through 999,999.
0 = none 4 = oz (ounces)
1= tn (tons) 5 = kg (kilograms)
2= g (grams) 6 = tonnes (metric tons)
3 = lb (pounds) 7 = lb/oz (pounds/ounces)
NOTE: The selection for '0-; can not be the same as '0-;
. In addition,
dependent upon the selection for '0-;
and the interval and decimal point settings,
not all unit combinations are available.
;3`> 12 ;3`> 24
12 hour clock (3PM displays 3:00) 24 hour clock (3PM displays 15:00)
Press the ENTER key to show the current status of this feature. If a number other than 0 is
shown, this feature is selected and the number shown corresponds to the number of minutes
of a stable zero weight reading before the indicator enters the sleep mode. If the setting
displayed is acceptable, press the ENTER key again to save it. Otherwise, use the numeric
keys to enter a new value (0 to 10) then press the ENTER key to store the new setting. Note
that entry of a 0 disables this feature.
Press the ENTER key to show the current status for this feature. A number other than 0
indicates that the auto shutoff feature is enabled and the displayed number corresponds to the
number of minutes of stable weight displayed before the indicator is turned off automatically.
Note that a 0 indicates the feature has been turned off. If the setting displayed is acceptable,
press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value
(0 to 10) then press the ENTER key to store the new setting.
Press the ENTER key to show the current value. If the setting displayed is acceptable, press
the ENTER key again to save it. Otherwise, using the numeric keys, 0/NO or 1/YES, enter the
new setting, then press the ENTER key to save it.
Press the ENTER key to view the current setting. If the displayed value is acceptable, press
the ENTER key to save it. Otherwise, use the numeric keys to enter the new Scale ID and
then press the ENTER key to save the new setting. Allowable values are: 0 through 99.
IMPORTANT! If a 200, 205, 210 or 215 indicator is to be used as the LOCAL and
as the REMOTE, then both indicators MUST have Rev 2.6.3 or greater software
installed.
If a combination of 200, 205, 210 or 215 and a 225 indicator are to be used in a
LOCAL/REMOTE configuration, then the remote 200, 205, 210 or 215 indicator
MUST have Rev 2.6.1 or greater software installed, and the 225 indicator MUST
have Rev 1.0.K or greater software installed.
If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the
numeric keys enter the new setting, then press the ENTER key to save it. Allowable values
are: 0, 1, 2 or 3. Note, that if you select 3 (Custom Filtering) two additional prompts will be
displayed.
3!;>` `
0 Disabled – NO Filtering
1 MINIMAL FILTERING (sample rate = 2)
2 MODERATE FILTERING (sample rate = 1)
3 CUSTOM FILTERING
NOTE: The prompts, > (Filter Level), ,> (High Frequency Filter Value) and 2> (Break
Range) will only be displayed if you selected 3 (Custom Filtering) for the 3!;> (Digital
Filtering) prompt.
>`(Filter Level)
Press the ENTER key to show the current setting for the filter level. The filter level is a number
from 0 to 99 that corresponds to the level of filtering with 99 being the greatest filtering and 1
the least.
To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter
a new value then press the ENTER key to save it. Note that entry of a 0 disables this feature.
Press the ENTER key to keep the displayed value or use the numeric keys to enter a new
value and press the ENTER key to save the new setting. Note that entry of a 0 disables this
feature.
To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter
a new value then press the ENTER key to save it. Note that entry of a 0 disables this feature.
To accept the value displayed, press the ENTER key, otherwise, use the numeric keys to enter
a new value and then press the ENTER key to save it. Note that entry of a 0 or 1 disables this
feature.
Press the ENTER key to save the displayed value or use the numeric keys to enter a new
value (1 to 100) and press the ENTER key to save it.
If the displayed value is acceptable, press the ENTER key to save it. Otherwise, use the
numeric keys to enter a new value and press the ENTER key to save the new setting.
Allowable values for the stable count are: 3 through 255.
Weight Change
= 2
Graduation Value
EXAMPLE: 20,000 x 10lb capacity scale with 800lb variation in the weight display.
800
= 2 = 80
10
4. If stability is unacceptable with any setting of >, reduce the sample rate and/or
increase the break range, 2> setting for increased filtering.
CALIBRATION MODES
The 210 indicator has five modes that can be used to perform calibration. Three of the modes
require a test load or test weights, one requires the scale to be empty (and at zero) and the
last uses the calibration “C” numbers from a previous calibration. The modes are as follows:
NOTE: If any components have been changed that affect calibration and/or
your scale is used in a commercial application and must be "Legal for Trade"
you cannot use the “” numbers to re-calibrate.
The ;!6> prompt will be displayed. This is the low end of the range of weight that requires
adjusting. For example, if after performing linearization testing, the displayed weight is 5 lbs
low between 10,000 lbs and 15,000 lbs, the value for the tweak low weight is 10000.
Input the tweak low weight value and then press the ENTER key.
The ;-> prompt will be displayed. This is the high end of the range of weight that requires
adjusting. Using the example above, the value for the tweak high weight is 15000.
Input the tweak high weight value and then press the ENTER key.
The ;'!> prompt will be displayed. This is the amount of weight that needs to be added
(or subtracted) from the range of weight to bring the displayed weight into tolerance. Again,
using the example above, the Tweak Weight value would be 5.
Input the tweak weight value (pressing the NET key will change the sign) and then press the
ENTER key to save it and advance to the #849 menu.
6$9`>``(Normal Scale)
-3> (ID Prompt)
The -3> prompt enables an ID prompt before printing a ticket.
With the display showing -3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
If you selected -3>
(Yes, ID Prompt), an additional prompt, "1`7/9>" will be displayed.
If you selected -3> (No ID Prompt) proceed to @3 (@3) Analog to Digital Filtering.
With the display showing 1`7/9>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
X=2 A->B
When filling begins the “A” (fast) output will be on until the weight reaches the FAST
weight value. The “A” output is turned off and the “B” output is turned on. The “B” output
remains on until the SLOW weight value is reached.
X=3 CHATTER-GATE
When filling begins the “A” (fast) output will be turned on, when the FAST weight value is
reached the “A” output will pulse on/off until the SLOW weight is reached.
Press the ENTER key to view the current setting. If the displayed value is acceptable,
press the ENTER key to save it. Otherwise, use the numeric keys to enter a new value for
the Dump Gate Timer and then press the ENTER key to save the new setting. Allowable
values are: 0 through 99.
ASTERISK-PRESET
At the -3> prompt, enter the ID. The Fill/Fast, Slow, and Trim weight values will be
displayed and can be changed, these settings will be stored under the enter ID for
later recall.
NO
No ID printing, or storage of filling parameters is allowed.
$@2!> (Print-On-Balance)
With only one Preset selected ($`6';>
), an additional prompt $@2!> (automatic Print
on Balance) will be displayed. If selected ($@2!>YES), when the weight is above or
equals the preset value and all motion stops, weight will be printed (if a printer is attached).
Note that the weight must go below 50% of the preset value before another print operation
can be performed.
If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
With the display showing -3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
If you selected -3>
(Yes, ID Prompt), an additional prompt, "1`7/9>" will be displayed.
If you selected -3> (No ID Prompt) proceed to @3 (@3) Analog to Digital Filtering.
With the display showing 1`7/9>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
$@2!> (Print-On-Accept)
With Checkweigher selected, an additional prompt $`2!, Print on Balance, (automatic
print on accept) will be displayed. If selected ($@2!>YES), when the scale weight is
stable and in the accept range of the checkweigher, the weight will be printed (if a printer is
attached).
If the setting displayed is acceptable, press the ENTER key to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
With the display showing -3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
If you selected -3>
(Yes, ID Prompt), an additional prompt, "1`7/9>" will be displayed.
If you selected -3> (No ID Prompt) proceed to @3 (@3) Analog to Digital Filtering.
With the display showing 1`7/9>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
With the display showing -3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
-3>(* -3>06
-3> will be displayed when PRINT key is Normal print operation (no ID prompt) will
pressed and printed on the ticket. occur.
If you selected -3>
(Yes, ID Prompt), an additional prompt, "1`7/9>" will be displayed.
If you selected -3> (No ID Prompt) proceed to @3 (@3) Analog to Digital Filtering.
With the display showing 1`7/9>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
`7/9>(* 1`7/9>06
Automatically clears the ID after the ID is not cleared when ticket prints
ticket has printed. and can be used for next transaction.
With the display showing 1';6>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
1';6>(* 1';6>06
Scale will be an automatic axle weigher Scale will be a standard axle weigher
With the display showing 1$3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
1$3>(* 1$3>06
Indicator is connected to axle pads Indicator is connected to full length
truck scale
NOTE: The difference between the APAD = YES and APAD = NO is if the user is using a
full length truck scale to acquire axle weights, or if they are using axle pads. If using a full
length truck scale the indicator will tare the gross weight after printing each axle. So the first
weight will be a gross weight, all remaining axles will be in net weight. If using axle pads all
weights will be gross weight.
The user can enter a one to six digit number. This value will be the threshold weight or trip
point above which the system will consider a truck to be on the scale. This value will also
be used for the change in weigh required to recognize a new axle.
Press the ENTER key to show the current value. If the setting displayed is acceptable,
press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new
value for the threshold weight or enter a zero (0) to disable the traffic light and then press
the ENTER key to save it.
Press the ENTER key to show the current value. If the setting displayed is acceptable,
press the ENTER key again to save it. Otherwise, use the numeric keys to enter a new
value for the stoplight delay and then press the ENTER key to save it. Allowable values
for the stoplight delay are 1 to 99 seconds.
When '&#>(*, then an additional prompt ;3!(>, Total Delay will be displayed.
;3!(> (Total Delay)
The Total Delay is the (duration in seconds for a total print to occur after the stop delay
timer has expired). Allowable values for the total delay are 1 to 99 seconds.
NOTE: The Total Delay timer will start after the Stoplight Delay timer expires.
With the display showing -3>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
If you selected -3>
(Yes, ID Prompt), an additional prompt, "1`7/9>" will be displayed.
If you selected -3> (No ID Prompt) proceed to @3 (@3) Analog to Digital Filtering.
With the display showing 1`7/9>, press the ENTER key to show the current value. If the
setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using the
numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
Setup your desired ticket format using the print tabs in the setup menu. Below is the list of
selectable print tabs along with a brief print tab description.
60;>`(* 60;>`06
Continuous Output No Continuous Output
;*,69;>`(* ;*,69;>`06
Toledo Short Output Format Toledo Long Output Format
SMA – (Type = 0)
If SMA is selected, the data will be transmitted in the following format:
<lf><s><r><n><m><f><xxxxxx.xxx><uuu><cr>
Where:
lf = Line Feed
s= Flags Z= center of Zero, O = Overcap, E = zero Error,
e = weight not currently being displayed
r= Range 1, 2, 3, ...
n= Mode G = Gross, T = Tare, N = Net
m= Motion M = Motion, " "(blank) = no motion
f= Custom Custom flag
xxxxxx.xxx = Weight Six digits with decimal point
uuu = Units ton, lb , l/o, oz , t , kg , g
cr = Carriage Return (hex 0D)
SB-400 – (Type = 1)
If SB-400¾ or Computer is selected, the data will be transmitted in the following format:
<s><xxxxxx><d><uu><m><cc><cr>
Where:
s= Sign "-" = negative, " " (blank) = positive
xxxxxx.xxx = Weight Six digits
d= Decimal point Added to string if enabled in setup
uu = Units tn, lb, l/o, oz, t, kg, g
m= Mode G = Gross, N = Net
cc = Weight Status OC = overcap
CZ = center of zero
MO = motion
ee = weight not currently being displayed
cr = Carriage Return (hex 0D)
¾
The SB-80, SB-300 (multiple displays not supported) and WinVRS use the SB-400 format.
AnDFV – (Type = 4)
If AnDFV is selected, the data will be transmitted in the following format:
<hdr1>,xxxxx<uu><cr><lf>
WI110 – (Type = 5)
If WI110 is selected, the data will be transmitted in the following format:
<m><sp><s>xxxxx<sp><uu><cr><lf>
At the 032`
prompt, enter the decimal value for the first end character.
Valid entry is 0 to 126.
At the 032` prompt, enter the decimal value for the second end character.
Valid entry is 0 to 126.
If the above items are ‘0’ then the character will not be included in the data stream.
If Ranger 5000 Format A is selected, the data will be transmitted in the following format:
<StArtb>Sign WeightA(7) Status
Where:
Sign = The sign of the weight (‘ ‘ for positive, ‘-‘ for negative)
WeightA = A seven character string containing the current weight including the decimal
point. If there is no decimal point, then the first character is a space.
Leading zero blanking applies.
Status = Provides information on the weight reading. The characters G/N/U/O/M/E
represent Gross/Net/Underload/Overload/Motion/Error respectively.
;*,69;>`(* ;*,69;>`06
Toledo Short Output Format Toledo Long Output Format
60;>`(* 60;>`06
Continuous Output No Continuous Output
;*,69;>`(* ;*,69;>`06
Toledo Short Output Format Toledo Long Output Format
60;>`(* 60;>`06
Continuous Output No Continuous Output
;*,69;>`(* ;*,69;>`06
Toledo Short Output Format Toledo Long Output Format
Press the ENTER key to show the current value. If the setting displayed is acceptable, press
the ENTER key again to save it. Otherwise, use the numeric keys to enter a new value for the
threshold weight or enter a zero (0) to disable the traffic light and then press the ENTER key to
save it.
The threshold weight is used to automatically toggle between the RED and GREEN lights.
x When the scale gross weight is less than the threshold weight, the GREEN light will be on,
otherwise the RED light will turn on and stay on until the weight goes below the threshold
weight or a ticket is printed.
x When a ticket is printed, the GREEN light will turn on and stay on until the scale gross
weight goes below and back above the threshold weight and then the RED light will turn on.
x NOTE: If you enter a zero (0) for the threshold weight (&%*>), the traffic light feature
will be disabled (turned off).
If the setting displayed is acceptable, press the ENTER key again to save it. Otherwise, using
the numeric keys, 0/NO or 1/YES, enter the new setting, then press the ENTER key to save it.
Press the ENTER key to view the current setting. If the displayed value is acceptable, press
the ENTER key to save it. Otherwise, use the numeric keys to enter the new the number of
End-Of-Print linefeeds, then press the ENTER key to save the new setting. Allowable values
are: 0 through 99.
With the `*$0 prompt displayed after pressing the ENTER key at the last Print prompt:
With *$0 displayed, press the ENTER key. The display will change to show the current
setting 06. To skip the Fine Span Adjustment and return to the *;'$ menu, press the
ENTER key again. To perform the Fine Span Adjustment, place a calibrated test weight on
the scale, press the numeric key 1/YES (display will change to (*) and then the ENTER
key.
After pressing the ENTER key, the display will change to show the amount of the test weight
and the annunciators will alternately flash off and on i.e. (all ON, weighing unit off, then all
OFF, weighing unit ON). Press the 1/YES to increase the span OR press the 0/NO key to
decrease the span. Press the ¾ key to return to the previous prompt or press the ENTER
key to exit *$0 and return to the *;'$ menu.
With the `*$0` prompt displayed after pressing the Calibration switch:
With `*$0 displayed, place a calibrated test weight on the scale and press the ENTER
key. After pressing the ENTER key, the display will change to show the amount of the test
weight and the annunciators will alternately flash off and on (all ON, weighing unit off, then
all OFF, weighing unit ON). Press the 1/YES to increase the span OR press the 0/NO key
to decrease the span. Press the ¾ key to return to the previous prompt or press the
ENTER key to exit `*$0 and return to the *;'$ menu.
NOTE: The menu selections -`9* and !66'; can only be selected using
the calibration switch.
NOTE: If any components have been changed that affect calibration and/or
your scale is used in a commercial application and must be "Legal for Trade"
you cannot use "" numbers to re-calibrate.
CORRECTIVE ACTION: Release the switch. Insure correct screw (#10 x ½ Stainless Steel
fillister head) was installed for the calibration access screw. Referring to Figure No. 6, make
sure calibration switch cable is plugged into P7 on the PC board. Replace calibration switch
assembly. Consult your scale service provider.
60- (Configuration)
E2PROM checksum failure. Indicates improper stored calibration data, calibration is
necessary.
9969 (Error)
An invalid keypad entry was attempted:
A. PRINT key pressed with a negative weight.
B. TARE key pressed to enter a push button tare value of a negative value.
C. ENTER key pressed to enter a tare weight value that exceeds the scale capacity.
D. ENTER key pressed to enter a tare weight value that is inconsistent with the scale
division value (i.e. attempt to enter a tare of 123 with scale divisions of 5).
E. ZERO key pressed when the gross weight is outside the scale zero weight range.
F. lb/kg key pressed to change to kg when the kg tare weight value exceeds 4 digits in
length.
CORRECTIVE ACTION: Determine which of the reasons for the error display is applicable
and take the appropriate corrective action.
CORRECTIVE ACTION: Check for improper load cell wiring, excessive load, and for output
of 1 to 40mV.
CORRECTIVE ACTION: Check for improper load cell wiring and for output of 1 to 40mV.
<`(HuH?)
UNITS key pressed in an attempt to perform a unit conversion that is not allowed.
CORRECTIVE ACTION: Determine the reason for the error display and take the
appropriate corrective action.
CORRECTIVE ACTION: Press any key to continue. Consult your scale service provider.
06;9`(no tArE)
NET key pressed with no stored tare weight value.
CORRECTIVE ACTION: Determine the reason for the error display and take the
appropriate corrective action.
6$`(over Capacity)
The load on the scale exceeds the scale capacity plus nine (9) divisions.
CORRECTIVE ACTION: Remove the over capacity load from the scale platform. May
indicate miscalibration.
-6- (overflow)
The indicator is attempting to display a positive number greater than six (6) digits in length
or a negative number of more than five (5) digits.
CORRECTIVE ACTION: Return to Gross Weight mode and review Tare value. May
indicate miscalibration.
CORRECTIVE ACTION: Determine the reason for the error display and take the
appropriate corrective action.
CORRECTIVE ACTION: Wait for a stable weight display (STABLE annunciator on) before
performing any of this operation.
IMPORTANT! Once Diagnostic Test Mode has been enabled, the indicator will
power on with &*& on the display. Operator must press ENTER key to stay in
Diagnostic Test Mode or press ¾ key to disable Diagnostic Test Mode.
Figure No. 19
PERMANENT
Single Pass Transaction (One-Step Operation)
The first type of permanent transaction is a "single pass" transaction and is used to weigh
loaded containers with a permanent ID string and a previously stored tare weight. The
stored tare weight requires weighing the empty container in advance or if the weight of the
empty container is known, by entering that value as a manual tare weight. The single pass
transaction completes a ticket and accumulates the net weight for the ID associated with the
container with a "one-step" weighing operation.
TEMPORARY
Two Pass Transaction (Two Step Operation)
The third type is a temporary "two pass" transaction that also requires a "two-step"
operation. However, the ID string is only in memory while the container is weighed in and
out and the net weight will not be accumulated. In this type of transaction, on the first pass,
the container will be placed on the scale and an ID will be selected either by the operator
entering an ID string or by the indicator automatically assigning the ID string. The weight will
be stored and an interim ticket will be printed. On the second pass, the ID string is entered
and the stored weight is recalled for printing the complete ticket. After the ticket has printed,
the ID number and the stored weight will be removed from memory.
NOTE: The gross weight must fall below 1/2 the preset weight before the alarm is re-
armed.
The !9`;- prompt is displayed, press the ENTER key and the alarm time on value in
seconds will be displayed. If the value is acceptable, press the ENTER key, otherwise, use the
numeric key to enter a new alarm time value and press the ENTER key. The alarm time may
be from 0 to 99 seconds.
NOTE: If the alarm time setting is zero, then the alarm is disabled.
ID REPORT
08:45 1/17/2013
ID= 1
STORED WGHT= 100 lb K
ACCUMULATOR= 9143 lb
NO OF LOADS=1
ID= 2
STORED WGHT= 100 lb K
ACCUMULATOR= 9143 lb
NO OF LOADS=1
ID= 3
STORED WGHT= 1000 lb K
ACCUMULATOR= 8242 lb
NO OF LOADS=1
ID= 4
STORED WGHT= 1000 lb K
ACCUMULATOR= 8242 lb
NO OF LOADS=1
ID= 5
STORED WGHT= 100 lb K
ACCUMULATOR= 0 lb
NO OF LOADS=1
ID= 7
STORED WGHT= 100 lb K
ACCUMULATOR= 0 lb
NO OF LOADS=0
ID= 8
STORED WGHT= 100 lb K
ACCUMULATOR= 0 lb
NO OF LOADS=0
ID= 11
WEIGHT= 9242 lb
ID= A
WEIGHT= 9242 lb
ID= D
WEIGHT= 9242 lb
ID= G
WEIGHT= 9242 lb
ID= J
WEIGHT= 9242 lb
ID= M
WEIGHT= 9242 lb
(Loaded Container)
1. With the indicator in normal operations mode, place the loaded container on the scale.
2. Press the Fn key. The display will change to show -3>. Press the ENTER key.
3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.
4. The Net weight will be added to the accumulator of the entered ID and the ticket printed
will show the TIME, DATE, ID, the Gross, Tare, and Net weights. Also, the number of
loads for the ID will be incremented.
In the two pass transaction, the zero tare weight will be replaced by the new tare weight after
the first pass and the stored weight will return to zero after the second pass.
On the first step, the incoming weight will be stored and an interim ticket will be printed. On
the second step, during the outgoing transaction, a complete ticket will be generated and the
net weight will be added to the permanent ID string accumulator. Also, the number of loads
will be incremented. .
Step 2
1. With the indicator in normal operations mode, place the loaded/empty container on the
scale.
2. Press the Fn key. The display will change to show -3>.
3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.
4. The display will momentarily show $**` and then return to the Gross weight display.
5. The Net weight will be added to the accumulator and the number of loads will be
incremented for the entered ID and the ticket printed will show the TIME, DATE, ID, and
TIME/DATE of Stored Tare weight, the Gross, Tare, and Net weights.
Second Pass
1. With the indicator in normal operations mode, place the loaded/empty container on the
scale.
2. Press the Fn key. The display will change to show -3>, press the ENTER key.
3. Enter up to a 6-digit alphanumeric ID string and press the PRINT key.
4. The display will momentarily show $**` and the ticket printed will show the TIME,
DATE, ID, the Gross, Tare, and Net weights, and then return to the Gross weight
display.
Second Pass
1. With the indicator in normal operations mode, place the loaded/empty container on the
scale.
2. Press the Fn key. The display will change to show -3>, press the ENTER key.
3. Use the numeric keys to enter the ID printed on the first pass ticket and press the PRINT
key.
4. The display will momentarily show $**` and the ticket printed will show the TIME,
DATE, ID, the Gross, Tare, and Net weights, and then return to the Gross weight
display.
Start Validation
Pressing the Fn key changes the display to *;9;, press the ENTER key and the display
changes to (*. To start the fill, press the ENTER key. To abort the fill, press the 0/NO key
and then the ENTER key.
The two speed operation without chatter gate control, depending on the gate sequence
(`*\>
, , or ) setting at setup, can begin the fill operation with one or two relay output
controls (fast and slow) on until the weight reaches the *&>value. At that weight, the fast
output will be turned off and only the slow output will remain on until the *!#> weight less the
&%-0> weight value is reached.
If 3-*>"6, the indicator will halt after filling and will wait for the DUMP key to be pressed
(or a remote manual dump command) before the material is discharged and the next fill
started.
Auto Print
This feature, when enabled, produces an automatic print of the delivered net or gross weight at
the end of each fill operation. The following is an example of the information printed.
14:54 12/13/2012
#53
12000 lb G
00 lb T
12000 lb N
The display will change to show -!!>, press the ENTER key and the current fill weight will
be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric
keys to enter a new fill weight and press the ENTER key.
The display will change to show &%-0>, press the ENTER key and the current trim weight will
be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric
keys to enter a new trim weight and press the ENTER key.
NOTE: If the Fill or trim values are changed, they will NOT be saved to the ID in memory.
If the 3;>(*, then the display will change to ;6!>. Press the ENTER key and the
current zero tolerance weight will be displayed. If this value is acceptable press the ENTER
key, otherwise, use the numeric keys to enter a new zero tolerance weight and press the
ENTER key.
14:54 12/13/2008
#53
12000 lb G
00 lb T
12000 lb N
7. If ;9->(* was selected in setup, the trim weight will be recalculated and stored in
memory and the displayed weight value added to the PRESET and GROSS or NET
accumulators.
8. If 3;>(* and 3-*>(*`were selected in setup, then the completed fill operation
will immediately begin to discharge and PWC3 annunciator and output control are turned
on. The weight display will change from net to gross. The discharge will continue until the
scale weight returns to zero within the &#!>XX value.
9. If 3;4>(* and 3-*>"# were selected in setup, then the completed fill operation
will wait for the Fn key or the optional START pushbutton to be pressed for the discharge
to begin (PWC3 annunciator and output control are turned on). The weight display will
change from net to gross. The discharge will continue until the scale weight returns to zero
within the &#!>XX value.
1. To pause the filling operation, press the Fn key or press the optional START pushbutton.
2. The fill operation will be suspended (paused) and the $'*3 message will flash on the
display.
3. To continue the fill operation, press the Fn key. If the optional START pushbutton is
pressed go to step 7.
4. The 60;` prompt will be displayed, press the ENTER key, the 06 prompt will be
displayed.
5. To stop (abort) the fill operation, press the ENTER key.
6. To continue the fill, press the 1/YES key or the optional START pushbutton.
7. The 210 will return to normal operation, displaying the Gross weight on the scale.
NOTE: If 3;>(*, the fill operation cannot be restarted after a STOP if the material
weight is above the zero tolerance.
NOTE: If the optional STOP pushbutton is pressed, the fill operation will immediately be
aborted.
The display will change to show *;`>, press the ENTER key and the current fast weight
will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric
keys to enter a new fast weight and press the ENTER key.
The display will change to show *!6`>, press the ENTER key and the current slow weight will
be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric
keys to enter a new slow weight and press the ENTER key.
NOTE: The slow weight is the target weight and MUST be greater than the fast weight.
The display will change to show ;9-0`>, press the ENTER key and the current trim weight
will be displayed. If this value is acceptable press the ENTER key, otherwise, use the numeric
keys to enter a new trim weight and press the ENTER key.
NOTE: If the Fast, SLow, or trim values are changed, they will NOT be saved to the ID in
memory.
If the 3;>(*, then the display will change to ;6!>. Press the ENTER key and the
current zero tolerance weight will be displayed. If this value is acceptable press the ENTER
key, otherwise, use the numeric keys to enter a new zero tolerance weight and press the
ENTER key.
If the Chatter-Gate operation (`*[>) was selected in setup, then the ;`60> prompt will
be displayed. Press the ENTER key and the current time on setting will be displayed. If the
time is acceptable the press the ENTER key, otherwise, use the numeric keys to enter a new
time and press the ENTER key. The valid range is 0.00 to 99.9 seconds.
14:54 12/13/2012
#53
12000 lb G
00 lb T
12000 lb N
11. If ;9-0>(* was selected in setup, the trim weight will be recalculated and stored in
memory and the displayed weight value added to the PRESET and GROSS or NET
accumulators.
12. If 3;>(* and 3-*>(* were selected in setup, then the completed fill operation
will immediately begin to discharge and PWC3 annunciator and output control are turned
on. The weight display will change from net to gross. The discharge will continue until the
scale weight returns to zero within the `&#!>XX value.
13. If 3;4>(* and 3-*>"# were selected in setup, then the completed fill operation
will wait for the Fn key or the optional START pushbutton to be pressed for the discharge
to begin (PWC3 annunciator and output control are turned on). The weight display will
change from net to gross. The discharge will continue until the scale weight returns to zero
within the `&#!>XX value
1. To pause the filling operation, press the Fn key or press the optional START pushbutton.
2. The fill operation will be suspended (paused) and the $'*3`message will flash on the
display.
3. To continue the fill operation, press the Fn key. If the optional START pushbutton is
pressed go to step 7.
4. The 60;` prompt will be displayed, press the ENTER key, the no prompt will be
displayed.
5. To stop (abort) the fill operation, press the ENTER key.
6. To continue the fill, press the 1/YES key or the optional START pushbutton.
7. The 210 will return to normal operation, displaying the Gross weight on the scale.
NOTE: If 3;>(*, the fill operation cannot be restarted after a STOP if the material
weight is above the zero tolerance.
NOTE: If the optional STOP pushbutton is pressed, the fill operation will immediately be
aborted.
TWO SPEED:
The display will show *;>, press the ENTER key. A zero *; weight will be
displayed, if the displayed weight is acceptable press the ENTER key, otherwise, use the
numeric keys to enter the new *; weight and press ENTER.
4. SINGLE SPEED:
Skip to step 5.
TWO SPEED:
The display will change to *!6>, press the ENTER key. A zero *!# weight will be
displayed, if the displayed weight is acceptable press the ENTER key, otherwise, use the
numeric keys to enter the new *!# weight and press ENTER.
NOTE: The *!# weight MUST be greater than the *; weight.
5. The display will change to show ;9-0>, press the ENTER key and the current trim weight
will be displayed. If this value is acceptable press the ENTER key, otherwise, use the
numeric keys to enter a new trim weight and press the ENTER key.
6. The display will change to '>, press the ENTER key to show a zero value for the
accumulator associated with this ID.
7. If a zero value is correct, press the ENTER key to save it. Otherwise, using the numeric
keys enter the accumulator value and then press the ENTER key to save it.
8. The display will change to 6'0;>, press the ENTER key to show a zero value for the
number of batches associated with this ID.
9. If a zero value is correct, press the ENTER key to save it. Otherwise, using the numeric
keys enter the number of batches and then press the ENTER key to save it.
10. The indicator will return to normal operation.
TWO SPEED:
The display will show *;>, press the ENTER key. The current *; weight will be
displayed, if the displayed weight is acceptable press the ENTER key, otherwise, use the
numeric keys to enter the new *; weight and press ENTER.
4. SINGLE SPEED:
Skip to step 5.
TWO SPEED:
The display will change to *!6>, press the ENTER key. The current *!# weight will be
displayed, if the displayed weight is acceptable press the ENTER key, otherwise, use the
numeric keys to enter the new *!# weight and press ENTER.
NOTE: The *!# weight MUST be greater than the *; weight.
5. The display will change to show ;9-0`>, press the ENTER key and the current trim weight
will be displayed. If this value is acceptable press the ENTER key, otherwise, use the
numeric keys to enter a new trim weight and press the ENTER key.
6. The display will change to '>, press the ENTER key to show the current accumulator
weight associated with this ID.
7. If the accumulator weight is correct, press the ENTER key to save it. Otherwise, using the
numeric keys enter the new accumulator value and then press the ENTER key to save it.
8. The display will change to 6'0;>, press the ENTER key to show the current count of
batches associated with this ID.
9. If the count is correct, press the ENTER key to save it. Otherwise, using the numeric keys
to enter a new count value and then press the ENTER key to save it.
Printer
1. With power applied to the indicator, press the ON key to turn on the indicator.
2. Verify that the weight display is at zero ( ). If not, press the ZERO key.
3. Have the vehicle driven forward until the first axle is on the center of the wheel load
weighers.
4. Observe the weight of the first axle and press the PRINT key to record the weight, date
and time.
5. Have the vehicle pull forward until the next axle is on the center of the wheel load
weighers. NOTE: If the next axle is a tandem or tridem set of axles, place ONLY the
first axle of the group on the wheel load weighers.
6. Observe the weight of this axle and press the PRINT key to record the weight, date and
time.
7. Repeat step 5 until all of the remaining axles have been weighed and printed.
8. After the last axle has been weighed and its value recorded, pull the vehicle off the
wheel load weighers.
9. Press the ¾ (asterisk) key and then press the PRINT key. The total of all of the vehicle
axle weights will be recorded and printed. The example below illustrates a typical print
ticket for a five-axle truck.
13:47 09-26-12
1 15440 lb
2 16320 lb
3 15980 lb
2,3 32300 lb Axle Group
4 15880 lb Totals
5 15700 lb
4,5 31580 lb
Total 79320 lb
Note that there is a maximum of 9 single axles in an axle group and that the axles must be
weighed in a consecutive group. The axles comprising the axle group are also identified on
the printed record.
If you wish to print additional copies of the printed record for the vehicle, press the ¾ (asterisk)
key again followed by the PRINT key and a summary print will be produced. This can be
repeated as often as necessary to secure the number of desired copies. Note, however, that
as soon as the first axle of the next vehicle is printed, the weights from the previously weighed
vehicle are cleared.
TICKET FORMAT:
DATE TIME
Axle 1: WWWWWW lb
Axle 2: WWWWWW lb
Axle #: WWWWWW lb
Total: WWWWWW lb
Once all axles have been weighed and the &3!( (Total Delay) timer expires and the gross
scale weight falls below the threshold, the application is reset and is ready for the next truck.
WIRING
P2 – 3 GREEN light
P2 – 2 RED light
The PWC outputs will always function if the indicator is set for 6$9> and <;6>(*.
These outputs can be used, or the serial output of the indicator can contain the light state
information if continuous data type = 8 (;=$#>, where # is the serial port number).
The indicator will automatically keep a running total of animal data printed.
To print the totals of consecutive tickets:
1. Press the ¾ (asterisk) key.
2. The indicator will display '0;>.
3. Press the PRINT key.
4. Total ticket will be printed containing total weight, total head count, and average weight.
5. These values will be reset after the total ticket is printed.
The input power wiring and the main printed circuit board power wiring have been changed.
The input power source can be provided by the user and is to be 12-15VDC, 1A. The main
printed circuit board positive (red) power wire is connected to the L1(H) terminal and the
negative (black) wire is connected to the GND terminal of the input power terminal block.
Strip ¼” of insulation from each of the power source positive and negative wires. Solder tin
each wire. Connect the positive (+) voltage source wire to the terminal marked L1(H) on the
terminal block as shown below. Connect the negative (-) voltage source wire to the terminal
marked GND on the terminal block as shown in Figure No. 20 below.
R B
E L
D K
Positive Wire
Negative Wire
Figure No. 20
With *9*! set to YES, the !9$> (Local/Remote Port) will be displayed to select the serial
port for the LOCAL/REMOTE communications.
With the !9$> (Local/Remote Port) displayed, press the ENTER key to show the current
setting. If the setting displayed is acceptable, press the ENTER key again to save it.
Otherwise, using the numeric keys enter the new setting and then press the ENTER key to
save it. Allowable values are: 0, 1, 2 or 3 (for port 0 through port 3) and 4 for the optional 2xx-
RS232 card (if installed).
Any unused RS-232 serial port may be used (see Figure 21 for port 1 interconnect wiring) for
distances less than 100 feet.
NOTE: If the distance between the local and remote indicator is greater than 100 feet, the
serial port with a 20mA Current Loop receiver and transmitter, port 1, must be used (see
Figure 22 for interconnect wiring).
IMPORTANT! The selected serial port (*-6) for the remote indicator must be
configured the same as the serial port used for the local indicator. In addition, the
Continuous Output must be set to NO (60;>06).
Figure No. 21
Figure No. 22
90 DAY
WEIGHT REPLACEMENT 1, 2, 3, 5, 6
---------- YES YES YES YES NO
INDICATORS A, B, C, D
1 YEAR PARTS
LOAD CELLS 1 1, 2, 3, 5, 6
(Excluding YES YES YES YES NO
Hydraulic)
YEAR A, B, C, D
HYDRAULIC
LOAD CELLS 1, 5, 6, 8
(When purchased LIFE YES YES YES YES 90 DAYS
A, B, C, D
with Guardian
Vehicle Scale)
HYDRAULIC
LOAD CELLS 10 1, 5, 6, 8, 9
YES YES YES YES NO
(When purchased YEARS A, B, C, D
separately)
VEHICLE
SCALE 5 1, 2, 3, 5, 6
YES YES YES YES 90 DAYS
(Deck and Below YEARS A, B, C, D, E
Excl. PSC Series)
GUARDIAN 10 1, 2, 3, 5, 6, 9, 10
YES YES YES YES NO
FLOOR SCALES YEARS A, B, C, D
ALL OTHER
1 1, 2, 5, 6
CARDINAL YES YES YES YES NO
YEAR A, B, C, D, E
PRODUCTS
REPLACEMENT 90 1, 2, 4, 5, 6
YES YES YES YES NO
PARTS DAYS A, B, C, D
IN-MOTION
1 1, 2, 5, 6
VEHICLE YES YES YES YES 90 DAYS
YEAR A, B, C, D
SCALES
90 1, 6
SOFTWARE YES N/A N/A N/A NO
DAYS B, C, D
1. This warranty applies only to the original purchaser. The warranty does not apply to equipment that has been tampered with,
defaced, damaged, or had repairs or modifications not authorized by Cardinal or has had the serial number altered, defaced or
removed.
2. This warranty is not applicable to equipment that has not been grounded in accordance with Cardinal’s recommendations.
3. This equipment must be installed and continuously maintained by an authorized Cardinal dealer.
4. Applies only to components constructed from stainless steel.
5. This warranty does not apply to equipment damaged in transit. Claims for such damage must be made with the responsible
freight carrier in accordance with freight carrier regulations.
6. Warranty term begins with date of shipment from Cardinal.
7. Only if device is rated NEMA 4 or better or IP equivalent.
8. Lifetime warranty applies to damages resulting from water, lightning, and voltage transients and applies only to the hydraulic
load cell structure itself (does not include pressure transducers, rubber seals, o-rings, and associated wiring).
9. 10 Year prorated warranty on hydraulic load cells.
10. 1 Year warranty for scale structure.
11. PSC models’ warranty coverage applies only to agricultural installations on farms up to 3,000 acres (LSC models not limited in
this manner).
12. Load cell kits MUST be installed in accordance with Cardinal Scale instructions. Failure to follow these instructions will void the
warranty.
EXCLUSIONS
A.) This warranty does not include replacement of consumable or expendable parts. The warranty does not apply to any item
that has been damaged due to unusual wear, abuse, improper line voltage, overloading, theft, fire, water, prolonged storage
or exposure while in purchaser’s possession or acts of God unless otherwise stated herein.
B.) This warranty does not apply to peripheral equipment not manufactured by Cardinal. This equipment will normally be
covered by the equipment manufacturer’s warranty.
C.) This warranty sets forth the extent of our liability for breach of any warranty or deficiency in connection with the sale or
use of our product. Cardinal will not be liable for consequential damages of any nature, including but not limited to loss
of profit, delays or expenses, whether based on tort or contract. Cardinal reserves the right to incorporate improvements
in material and design without notice and is not obligated to incorporate said improvements in equipment previously
manufactured.
D.) This warranty is in lieu of all other warranties expressed or implied including any warranty that extends beyond the
description of the product including any warranty of merchantability or fitness for a particular purpose. This warranty
covers only those Cardinal products installed in the forty-eight contiguous United States and Canada.
E.) This warranty does not cover paint coatings due to the variety of environmental conditions.
F.) Do not cut load cell cables on load cells returned for credit or warranty replacement. Cutting the cable will void the
warranty.
G.) Software is warranted only for performance of the functions listed in the software manual and/or the Cardinal proposal.
H.) The software warranty does not cover hardware. Warranties on hardware are provided from the hardware vendor only.
I.) The software warranty does not cover interfacing issues to non-Cardinal supplied hardware.
J.) The software warranty does not include automatic software upgrades unless purchased separately.
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