Safeguards for plant and machinery –

important harmonised standards according to the Machinery Directive

basic safety standard
A standard:

Type A standards specify fundamental concepts, terminology and principles for design that requirements of the Directive, although they constitute an important framework for the correct
are applicable for all machinery categories. The application of such standards in itself is not application of the Machinery Directive; application therefore does not give rise to any blanket
sufficient to guarantee compliance with the relevant fundamental safety and health protection presumption of conformity.

EN ISO 12100 Safety of machinery – General principles for design – Risk assessment and risk reduction

Type B standards deal with certain machinery safety issues or certain types Application gives rise to a presumption of conformity with the fundamental requirements of
of safeguards that can be used across a wide range of machinery categories. the Machinery Directive that are thus covered.

Safety aspects
EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements EN/IEC 62061 Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems
EN ISO 4413 Hydraulic fluid power – General rules and safety requirements for systems and their components EN ISO 14118 Safety of machinery – Prevention of unexpected start-up
EN ISO 4414 Pneumatic fluid power – General rules and safety requirements for systems and their components EN ISO 11161 Safety of machinery – Integrated manufacturing systems – Basic requirements
EN ISO 13849-1/-2 Safety of machinery – Safety-related parts of control systems Part 1: General principles for design – Part 2: Validation EN ISO 20607 Safety of machinery – Instruction handbook – General drafting principles

Protective measures

Guards Protective devices Supplementary

protective measures
EN ISO 14120 Safety of machinery – Guards – General requirements for the design and construction of fixed EN ISO 13855 Safety of machinery – The positioning of protective equipment with respect to the approach speeds of parts of the human body EN ISO 13850 Safety of machinery –
safety issues and safeguards

and movable guards Emergency stop function –

EN ISO 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper and Principles for design
lower limbs
B standard:

EN 349 Safety of machinery – Minimum gaps to avoid crushing of parts of the human body
(EN ISO 13854*)

Fixed Movable Approaching Remote-hold Other Complementary

Fences, barriers, trims: permanently mounted, Flaps, hoods, doors, gates Light curtains, laser scanners, safe camera Two-hand control devices Operating mode selection, enabling devices, E-STOP pushbuttons, rope pull switches,
only removable with tools systems, pressure sensitive mats, rails, plates, process parameter monitoring, safe drive functions foot switches
rods, bumpers

EN ISO 14119 EN 61496-1, -2, -3, -4 EN 574 (EN ISO 13851*) EN 61800-5-2

Safety of machinery – Safety of machinery – Safety of machinery – Adjustable speed electrical power drive systems –
Interlocking devices associated with guards – Electro-sensitive protective equipment – Two-hand control devices – Functional aspects – Part 5-2: Safety requirements – Functional
Principles for design and selection Principles for design
EN ISO 13856-1, -2, -3
Safety of machinery –
Pressure sensitive protective devices
Solutions

• Safety switches PSENmech, PSENmag, PSENcode • Light curtains PSENopt, PSENopt Advanced, • Safe two-hand monitoring with PNOZsigma, • Operating mode selector switch PITmode • Pushbutton unit PITgatebox
• Hinge switch PSENhinge PSENopt slim, PSENopt II PNOZ X, PNOZelog • Modular operating mode selection system • E-STOP pushbuttons PITestop, PITestop active
• Safety gate system PSENmech with guard locking, • Camera-based protection systems • Safe small controllers PNOZmulti 2 PITmode fusion • Rope pull switch PSENrope
PSENslock, PSENmlock, PSENsgate PSENvip/PSENvip 2 • Automation System PSS 4000 • Manually operated control device PITjog
• Safety bolt PSENbolt • Laser scanner PSENscan • Enabling switch PITenable
• Safe radar systems LBK • Rotary encoder PSENenco
• Protection zone monitoring with radar technology • Motion monitoring PMCprotego D
with integrated safety card PMCprotego S

Type C standards contain specifications for a certain machinery category. The various machine types that belong to the category covered by a
Examples of machinery

Type C standard have a similar intended use and present similar hazards.
C standard:
safety standards

8-8-en-3-174, 2020-12, Printed in Germany © Pilz GmbH & Co. KG, 2020

Packaging machines Machine tools Robot systems

e.g. EN 415-1 to -10 e.g. EN ISO 16092-1, -3 PSENvip
e.g. EN ISO 10218-1, -2
Safety of packaging machines Machine tools safety - Presses. Robots and robotic devices – Safety requirements for industrial robots
2

Part 1: General safety requirements

Part 3: Safety requirements for hydraulic presses

e.g. EN 692 (prEN ISO 16092-2*) PSENvip

Machine tools safety – Presses. Part 2: Safety requirement for

mechanical presses

Laws, directives, standards Lexicon of automation Pilz Academy Status: October 2020
Webcode: Webcode: Webcode: (* Planned successor.
web83082 web150532 web196642 Harmonisation not yet complete.)
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