Parts Explosion and List PDF
Parts Explosion and List PDF
Parts Explosion and List PDF
80 81 82
79
10
Pump Body
Stator Intermediate Housing
20 21 24 25
Reverse Drum
Intermediate Clutch (C) Reverse Clutch (B)
28 29
C
4th Drum
Forward Drum
Forward Clutch (A)
31 32
D
4-5th Clutch Hub
Forward
4-5th Clutch (E) Clutch Hub Shell Output Planet
35 36 112
Intermediate
Low Sprag
Shaft Low / Reverse Clutch (D)
114 39 40
117
G
Overdrive Overdrive
Planet Overdrive
Overdrive Direct Clutch (F) Ring Gear
Sun Gear
2013.1.0
15.5-1
FWD 5 Speed ZF5-HP19FLE/FLA
AWD Only
74
B
Driven
Extension Housing
Wiring Harness
C
Drive
Torsen 2
D
Pinion Shaft
150
72
Regulator Solenoids
50 70
51
Shift Solenoids
1
G
Linkage
Park Pawl
2013.1.0
15.5-2
ZF5-HP19/FLE/FLA/HL/HLA (F/RWD 5-Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
1 Unit requires factory fill oil, please order (1) ZF5 OIL (20 Litres/18.93 Quarts) separately.
2 For “OEM ZF” Overhaul Kit, please add a “DE” suffix to the Master Kit to the Overhaul Kit.
--- K7600JK-9 Steel Plate Kit......................................... All 5HP-19, Except BMW .............................1995-On
--- K7600L-9 Steel Plate Kit.............................................. 5HP-19 (BMW - RWD) .................................1997-08
OVERHAUL KITS
--- K76900JG 2 Overhaul Kit (German-Made Contents).....5HP-19FLE (Audi/VW - FWD) ..........................1995-On
--- K76900KG 2 Overhaul Kit (German-Made Contents).....5HP-19FLA (Audi/VW - AWD) ..........................1995-On
--- K76900LG 2 Overhaul Kit (German-Made Contents)........... 5HP-19 (BMW - RWD) ................................1997-08
CLUTCH PLATES
20B 76308J 3-5 Intermediate (C) Friction............................ 40T, .063” - 6.630” O.D. .............................1995-On
21B 76309J 4-5 Intermediate (C) Steel................................ 24T, .071” - 5.743” I.D. ..............................1995-On
21B 76309JA 4 Intermediate (C) Steel................................ 24T, .094” - 5.743” I.D. ..............................1995-On
21B 76309JB 3 Intermediate (C) Steel................................ 24T, .119” - 5.743” I.D. ..............................1995-On
21B 76309JD AR Intermediate (C) Steel................................ 24T, .157” - 5.743” I.D. ..............................1995-On
24B 76304J 2 Direct (B) Friction...................................... 30T, .079” - 6.100” O.D. .............................1995-On
25B 76303J 2 Direct (B) Steel........................................... 24T, .071” - 5.200” I.D. ..............................1995-On
28C 76304L 4-5 Forward (A) Friction.................................. 30T, .059” - 5.785” O.D. .............................1995-On
29C 76305J 4-5 Forward (A) Steel....................................... 24T, .071” - 5.200” I.D. ..............................1995-On
31D 76310B 4-5 4-5 (E) Friction........................................... 36T, .059” - 4.246” O.D. .............................1995-On
32D 76311J 4-5 4-5 (E) Steel............................................... 30T, .071” - 3.070” I.D. ............................1995-On
35E 76304L 5-6 Low/Reverse (D) Friction............................ 30T, .079” - 6.100” I.D. ..............................1995-On
36E 76305J 5-6 Low/Reverse (D) Steel............................... 24T, .071” - 5.200” I.D. ............................1995-On
39F 76310H 3-4 Overrun 5th (G) Friction............................ 30T, .062” - 5.300” O.D. .............................1995-On
40F 76322J 3-4 Overrun 5th (G) Steel................................. 24T, .071” - 4.730” I.D. .............................1995-On
43G 76310H 4-5 O/D 5th (F) Friction.................................... 30T, .062” - 5.300” O.D. .............................1995-On
44G 76307J 5-6 O/D 5th (F) Steel........................................ 24T, .118” - 4.730” I.D. ..........................1995-On
2013.2.0
15.5-3
ZF5-HP19/FLE/FLA/HL/HLA (F/RWD 5-Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS
ELECTRONIC COMPONENTS
--- K76879L 1 Solenoid Kit (Complete, OEM)...........Audi & VW w/Speed Sensor on the Case ....................1995-On
--- K78879K 1 Solenoid Kit (Complete, OEM).......Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
--- K76879L 1 Solenoid Kit (Complete, OEM) .................................... BMW ...............................................1997-08
--- K78879H 1 Solenoid Kit (Complete, OEM)P . orsche FL w/1060 030 030/050/053 &( HL/HLA 1999-On) .....1995-On
--- K78879K 1 Solenoid Kit (Complete, OEM). Porsche FL w/1060 030 002/009/031 & (HL/HLA 1998) ..........1995-On
70F 76871J 3 Shift Solenoids....................... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
70F 78871F 3 Shift Solenoids........................... Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
70F 78871F 3 Shift Solenoids..................................................... All Porsche .........................................1995-On
71F 76870L 3-4 Regulator Solenoids............... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
71F 76870J 3-4 Regulator Solenoids................... Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
71F 76870J 3-4 Regulator Solenoids............................................. All Porsche ........................................1995-On
72F 76879J 1 EPC Solenoid......................... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
72F 76879 1 EPC Solenoid............................. Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
72F 76879L 1 EPC Solenoid............................ Porsche FL w/1060 030 002/009/031 &(HL 1998) .............1996-99
72F 78879H 1 EPC Solenoid......................Porsche FL w/1060 030 030/050/053 & (HL/HLA 1999-On) .......1999-On
74C 76869JA 1 Internal Wiring Harness...................Audi & VW w/Speed Sensor on the Case ...................1995-On
74C 76869J 1 Internal Wiring Harness.............. Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
74C 76869L 1 Internal Wiring Harness............................................. BMW ..............................................1997-08
74C 76869P 1 Internal Wiring Harness.................................... Porsche HL/HLA .....................................1998-On
--- 76875L 1 Input Speed Sensor (w/Wire Leads) ............. Mounted on the Case .................................1995-On
--- 76875H 1 Input Speed Sensor (Two Bolt Holes) .............. On the Valve Body ...................................1995-On
--- 76875L 1 Input Shaft Speed Sensor......................................... BMW ..............................................1997-08
--- 78876H 1 Output Speed Sensor ................................... On Differential Cover ................................1995-On
--- 76876L 1 Output Speed Sensor ......................................... Rear of Case ........................................1995-On
--- 76875H 1 Output Speed Sensor................................................ BMW ...............................................1997-08
HARD PARTS AND MISCELLANEOUS
Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.
--- K76980LY 1 Bushing Kit (Omega) .......................................................................................................1995-On
ZF5-HPFLE / FLA
79A 76005L 1 Converter Bushing .....................................................All ...............................................1995-On
80A K76895J 1 Pump Body....................................................... Audi/VW/Porsche .....................................1995-On
80A K76895L 1 Pump Body................................................................ BMW ..............................................1997-08
81A 76998J 1 Pump Body Wear Plate.................................... Audi/VW/Porsche .....................................1995-On
81A 76998L 1 Pump Wear Plate...................................................... BMW ...............................................1997-08
82A K76812J 1 Stator Support Assembly................................ Audi/VW/Porsche ..................................1995-On
--- 76812L 1 Stator Support Assembly ....................................... BMW ...............................................1997-08
--- 76812C 1 Stator Support Shaft (Aftermarket) ........................ BMW ..............................................1997-08
92C 76003LY 1 4th Clutch Drum Bushing (Omega).........................All.................................................1995-On
112E K76815J 1 O/D 5th (F) Hub and Low Sprag Assembly......................................................................1995-On
114F 76800J 1 Low/Reverse (D) Clutch Housing (Audi/VW w5-Friction L/R & 3-Friction Overrun) ............1995-On
114F 76800JA 1 Low/Reverse (D) Clutch Housing.(Audi/VW w/5-Friction L/R & 4-Friction Overrun) ...........1995-On
114F 76800K 1 Low/Reverse (D) Clutch Housing (Audi/VW w/6-Friction L/R & 4-Friction Overrun) ...........1995-On
114F 76800H 1 Low/Reverse (D) Clutch Housing ............... (BMW w/6-Friction L/R) ................................1997-08
117F 76805L 1 O/D 5th (F) Drum....................................................... BMW ...............................................1997-08
--- 76845J 1 O/D 5th (F) Clutch Piston (Molded Rubber) ................ .................................................1995-On
--- K76011H 1 O/D 5th (F) Clutch Drum Bushing and Sealing Ring Kit (Sonnax) .................................1995-On
--- K76815L 1 O/D 5th (F) Hub and Low Sprag Assembly............... BMW ...............................................1997-08
--- 76781L 1-2 Accumulator/Pipe (BMW, Plastic, In Pump, Commonly Broken Upon Disassembly) ............. 1997-08
--- K76944L 1 Valve Body Spring and Retainer Kit (OEM Kit) ........ BMW ...............................................1997-08
--- 76996J 1 Valve Body Casting (Upper, Top Part of Illustration 150F) ................................................1995-On
--- 76997KJ 1 Valve Body Casting (Lower Houses Manual/PR Valve;Audi/VW/Por 002 thru 054 Exc. 049) ...1995-On
--- 76997L 1 Valve Body Casting (Lower Houses Manual/PR Valve;All BMW,Audi/VW/Por 049, 059 -103) ..1995-On
--- 76898KJ 1 Main Pressure Regulator Valve (OEM,Use w/76997KJ;Audi/VW/Por 002 thru 054 Exc 049) ...1995-On
--- 76898L 1 Main Pressure Regulator Valve (OEM,Use w/76997L;All BMW,Audi/VW/Por 049, 059 -103) ..1995-On
--- K76898L 1 Main Pressure Regulator Valve Kit (TransGo, 5-Land Style, No Reaming Required) .........1995-On
150F 50-109A 1 Reman Valve Body (Audi/VW, w/Speed Sensors on Case, No Feed Holes) ........................1995-On
150F 50-109B 1 Reman Valve Body (Audi/VW, w/Speed Sensors on VB, 1 Feed Hole) ................................1995-On
150F 50-109C 1 Reman Valve Body (Audi/VW, w/Speed Sensors on VB, 2 Feed Holes) ..............................1995-On
150F 50-111 1 Reman Valve Body (BMW) ................................................................................................1997-08
--- ZF5OIL-1L 1 Esso Oil (1 Litre Bottle) ..................................................................................................1995-On
2013.3.0
15.5-4