MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F, 41–1

R151)

MANUAL TRANSMISSION / TRANSAXLE (R151F, R151)

410J9–01

COMPONENTS
Shift Detent Ball Low Side Shift Detent Ball
R151F Back–up Lamp
Spring Seat No. 1
Compression Spring
Switch Assy
Shift Detent L 19 (190, 14)
44 (450, 32)
Ball Spring Shift Detent
Seat No. 1 Ball
L 19 (190, 14) Low Side
Compression
Release Bearing Manual Transmission Case Spring
Hub Clip
z Gasket Shift Detent Ball
Clutch Release
Drain Plug
Bearing Assy
37 (377, 27)
Clutch
Front Bearing
Housing
Shaft Snap Ring
z Gasket
17 (170, 12)
z Gasket

Filler Plug
37 (377, 27)

x8 Counter Gear Front Bearing Snap Ring No. 1

z Transmission Front Bearing Retainer Oil Seal
Front Bearing Retainer
x9
Clutch Release Fork Boot

18 (184, 13)
47 (480, 35) Clutch Release
36 (370, 27) Release Fork Support 12 (120, 9) Fork Sub–assy
Transfer Control Shift
18 (184, 13) Lever Retainer
Clutch Release Cylinder

Control Shift Lever Retainer

Transfer Select Return Spring
z Oil Deflector

Restrict Pin
Transfer Adaptor
37 (377, 27)

Wiring Harness Clamp Bracket z Transfer Adapter Oil Seal

Restrict Pin
37 (377, 27)

Reverse Restrict Pin L Reverse Restrict Pin Plug

x 10 19 (190, 14)

Oil Receiver Pipe

Reverse Restrict Slotted Pin

N·m (kgf·cm, ft·lbf) : Specified torque 37 (377, 27)

z Non–reusable part
L Precoated part D33300

R151, R151F M/T (Thailand) (DR176E)

41–2 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F,
R151)

Shift Detent Ball

R151 Spring Seat No. 1
Shift Detent Ball Low Side L 19 (190, 14)
Shift Detent
Back–up Lamp Compression Spring
Ball Spring
Switch Assy
Seat No. 1
44 (450, 32)
L 19 (190, 14) Shift Detent
Ball
Low Side
Drain Plug Compression
Release Bearing
37 (377, 27) Manual Transmission Case Spring
Hub Clip

Clutch Release z Gasket Shift Detent Ball

Bearing Assy
Front Bearing
Shaft Snap Ring
Clutch
Housing
z Gasket
17 (170, 12)

z Gasket

Filler Plug
37 (377, 27)
Counter Gear Front Bearing Snap Ring No. 1
x8
z Transmission Front Bearing Retainer Oil Seal
Front Bearing Retainer
x9
Clutch Release Fork Boot

47 (480, 35) Clutch Release Fork Sub–assy

36 (370, 27) Release Fork Support
12 (120, 9)
18 (185, 13) Control Shift Lever Retainer
Clutch Release Cylinder
x6
z Control Shift Lever Retainer Gasket z Control Shift Lever Retainer Gasket

Speedometer Driven Gear

z Extension Housing Oil Seal

11 (115, 8)
Restrict Pin
37 (377, 27)

z O–Ring
L Plug
Reverse Restrict Pin 19 (194, 14)

x 10
Extension Housing
Reverse Restrict Slotted Pin

37 (377, 27)

Oil Receiver Pipe

11 (112, 8) Oil Receiver

N·m (kgf·cm, ft·lbf) : Specified torque
z Non–reusable part
L Precoated part D33432
D33432

R151, R151F M/T (Thailand) (DR176E)

 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F, 41–3
R151)

R151F Input Shaft Bearing

Synchronizer Ring No. 2

Output Shaft Assy Output Shaft Spacer

Front Bearing Shaft Snap Ring
z Output Shaft Rear Bearing
z Input Shaft Front Bearing
Input Shaft
18 (185, 13) Output Shaft
Bearing Shaft
Rear Bearing Snap Ring
Retainer
Output Shaft
Counter Gear
Bearing Shaft
Rear Shaft
Snap Ring
Snap Ring

Intermediate Plate Gear Spline

Reverse Idler
Piece No. 5
Counter Gear Gear Shaft
Shaft Snap Ring
Counter Gear
Front Bearing Synchromesh
Snap Ring No. 2 Shifting Key
Spring No. 3
Synchromesh
Shifting Key
No. 3
Magnet
z Counter Gear Front Bearing

Synchronizer Ring
Reverse Idler Gear No. 3

5th Gear Transmission

Thrust Washer Counter 5th Gear
Hub Sleeve No. 3
Pin Counter 5th Gear Bearing

Shift Fork Shaft Snap Ring 5th Gear Thrust Washer

Snap Ring
Shift Fork Shaft No. 2 z Counter Shaft Center Bearing

Shift Interlock No. 1 Roller

z 20 (204, 14)
Shift Interlock Pin
Shift Fork Shaft Snap Ring
Shift Fork No. 2
Shift Fork Shaft No. 1
Shift Interlock No.1 Roller
z 20 (204, 14)
Shift Fork
Shift Fork No. 1 Set Slotted
Spring Pin

Shift Fork Shaft Snap Ring

Shift Fork No. 3
Reverse Shift Fork Ball
Reverse Shift Fork
Return Compression Shift Fork Set
Spring Shift Interlock No. 1 Roller Slotted Spring Pin
Shift Fork Shaft No. 3
Shift Fork Shaft No. 4
Reverse Shift Arm Bracket
Shift Fork Shaft
18 (185, 13)
Snap Ring
Reverse Shift Fork Reverse Shift Arm
z E–Ring Shift Lever Housing
N·m (kgf·cm, ft·lbf) : Specified torque
Shift & Select Lever Shaft
z Non–reusable part D29017

R151, R151F M/T (Thailand) (DR176E)

41–4 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F,
R151)

R151
Synchronizer Ring No. 2 Output Shaft Assy
Front bearing Shaft Snap Ring Input Shaft Bearing Output Shaft Spacer

z Input Shaft Front Bearing z Output Shaft Rear Bearing

Input Shaft
Output Shaft
18 (185, 13) Bearing Shaft
Rear Bearing Snap Ring
Retainer Counter Gear
Output Shaft Rear Shaft
Bearing Shaft Snap Ring
Snap Ring

Intermediate Plate Gear Spline

Reverse Idler
Piece No. 5
Counter Gear Gear Shaft
Shaft Snap Ring
Counter Gear
Front Bearing Synchromesh
Snap Ring No. 2 Shifting Key
Synchromesh
Spring No. 3
Shifting Key
No. 3

z Counter Gear Front Bearing Magnet

Synchronizer
Reverse Idler Gear Ring No. 3

5th Gear Transmission

Thrust Washer Hub Sleeve No. 3
Pin Counter 5th Gear
Counter 5th Gear Bearing
Shift Fork Shaft Snap Ring 5th Gear Thrust Washer
Snap Ring
Shift Fork Shaft No. 2 z Counter Shaft Center Bearing
Shift Interlock No. 1 Roller
z 20 (204, 14) Shift Interlock Pin
Shift Fork Shaft Snap Ring
Shift Fork No. 2
Shift Fork Shaft No. 1
Shift Interlock No. 1 Roller 33 (340, 25)
z 20 (204, 14)

Shift Fork
Shift Fork No. 1 Set Slotted
Spring Pin
Shift Fork Shaft Snap Ring
Reverse Shift Fork Ball
Shift Lever Housing
Reverse Shift Fork Shift Fork No. 3
Return Compression
Shift Interlock No. 1 Roller
Spring Shift & Select Lever
Shift Fork Shaft No. 3
Reverse Shift Arm Bracket
Shift Fork Shaft Shift Fork Shaft No. 4
18 (185, 13)
Snap Ring Reverse Shift Fork
Reverse Shift Arm
z E–Ring
N·m (kgf·cm, ft·lbf) : Specified torque
z Non–reusable part D33428

R151, R151F M/T (Thailand) (DR176E)

 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F, 41–5
R151)

Input Shaft Bearing

z Input Shaft Front Bearing
Front Bearing
Shaft Snap Ring

Synchronizer Ring No. 2

Input Shaft

z Non–reusable part D29018

R151F 3rd Gear 3rd Gear Needle Roller Bearing

Synchronizer
Ring No. 2

Clutch Hub Synchromesh Shifting Key Spring

Set Shaft
Snap Ring

Transmission Transmission
Clutch Hub Hub Sleeve No. 2
1st Gear
No. 2
Synchromesh Shifting Key Thrust Washer

1st Gear 5th Gear

Needle Roller
Output Shaft Bearing
Reverse
Synchromesh Gear Bearing Shaft
Shifting Key Synchromesh Snap Ring
Shifting Key
Spring
Synchronizer Output Shaft
Ring Set No. 1 Center Bearing

2nd Gear 1st Gear

Bearing
1st Gear
Spacer

Synchronizer
Synchromesh
Ring Set No. 1
Shifting Key No. 1
zOutput Shaft
Transmission Synchromesh Rear Bearing
Clutch Hub No. 1 Shifting Key No. 1
Output Shaft
Synchromesh
2nd Gear Bearing Shaft
Shifting Key
Needle Roller Snap Ring
Spring
Bearing
Output Shaft Spacer
18 (185, 13)
Output Shaft
N·m (kgf·cm, ft·lbf) : Specified torque Bearing Shaft Rear Bearing
z Non–reusable part Snap Ring Retainer
D33568

R151, R151F M/T (Thailand) (DR176E)

41–6 MANUAL TRANSMISSION/TRANSAXLE – MANUAL TRANSMISSION / TRANSAXLE (R151F,
R151)

R151

3rd Gear Needle Roller Bearing

Synchronizer
Ring No. 2 3rd Gear
Synchromesh Shifting Key Spring

Clutch Hub
Set Shaft
Snap Ring
Output Shaft
Synchromesh
Shifting Key Bearing Shaft
Transmission Snap Ring
Reverse
Transmission Hub Sleeve No. 2 Gear
Clutch Hub Synchromesh
No. 2 Shifting Key
Synchronizer Spring
Synchromesh
Ring Set No. 1
Shifting Key
2nd Gear
2nd Gear
Needle Roller
Bearing 1st Gear
Synchronizer
Ring Set No. 1

Transmission Clutch Synchromesh zOutput Shaft

Hub No. 1 Shifting Key Rear Bearing Rear Bearing Output Shaft
Spring Retainer Bearing Shaft
1st Gear Synchromesh
Shifting Key Snap Ring
Thrust Washer Pin 1st Gear
No. 1
Thrust Washer

Output Shaft Ball

Spacer

18 (185, 13) Snap Ring

5th Gear
1st Gear
1st Gear Speedometer Drive Gear
Needle Roller Output Shaft Output Shaft
Bearing
Bearing Center Bearing Bearing Shaft Snap Ring
Spacer
Snap Ring
N·m (kgf·cm, ft·lbf) : Specified torque
z Non–reusable part D33303

R151, R151F M/T (Thailand) (DR176E)