DVM S Eco Big Series PDF
DVM S Eco Big Series PDF
DVM S Eco Big Series PDF
OUTDOOR UNIT
DVM S ECO BIG
AM100KXMDGH/EU AM100KXMDHH/TC
AM120KXMDGH/EU AM120KXMDHH/TC
AM140KXMDGH/EU AM140KXMDHH/TC
AM100KXMDGH/TL AM100KXMDGH/TK
AM120KXMDGH/TL AM120KXMDGH/TK
AM140KXMDGH/TL AM140KXMDGH/TK
AM080KXMFGH/ID AM080KXMFHH/MG
AM100KXMFGH/ID AM100KXMFHH/MG
AM080KXMDFH/TC
AM100KXMDFH/TC
AM120KXMDFH/TC
1. Precautions
2. Product Specifications
4. Troubleshooting
6. Wiring Diagram
7. Cycle Diagram
AM100KXMDGH/EU AM100KXMDHH/TC
8. Key Options
AM120KXMDGH/EU AM120KXMDHH/TC
AM140KXMDGH/EU AM140KXMDHH/TC
9. Test Operation
AM100KXMDGH/TL AM100KXMDGH/TK
AM120KXMDGH/TL AM120KXMDGH/TK
AM140KXMDGH/TL AM140KXMDGH/TK
AM080KXMFGH/ID AM080KXMFHH/MG
AM100KXMFGH/ID AM100KXMFHH/MG
AM080KXMDFH/TC
AM120KXMDFH/TC
AM100KXMDFH/TC 10. Reference Sheet
Section 0
Contents
1. Precautions........................................................................................................... 1-1
1-1 Precautions for the Service.......................................................................................................................................1-1
1-2 Precautions for the Static Electricity and PL......................................................................................................1-1
1-3 Precautions for the Safety.........................................................................................................................................1-1
1-4 Precautions for Handling Refrigerant for Air Conditioner...........................................................................1-2
1-5 Precautions for Welding the Air Conditioner Pipe..........................................................................................1-2
1-6 Precautions for Additional Supplement of Air Conditioner Refrigerant................................................1-2
1-7 Other Precautions.........................................................................................................................................................1-2
4. Troubleshooting................................................................................................... 4-1
4-1 Service Operation.........................................................................................................................................................4-1
4-1-1 Special Operation...........................................................................................................................................4-2
4-1-2 DVM S Eco Model EEPROM Code Table............................................................................................. 4-13
4-1-3 Number Display Method (Outdoor Unit, Cable remote control, wall-mount, etc.)......... 4-13
4-2 Appropriate Measures for Different Symptom.............................................................................................. 4-17
Samsung Electronics 1
Section 0
Contents
7. Cycle Diagram....................................................................................................................7-1
7-1 AM100KXMDGHS, AM100KXMDHHS, AM080KXMFGHS, AM080KXMFHHS, AM080KXMDFHS ....7-1
7-2 AM120KXMDGHS, AM120KXMDHHS, AM100KXMFGHS, AM100KXMFHHS, AM100KXMDFHS.....7-1
7-3 AM120KXMDFHS.........................................................................................................................................................7-2
7-4 AM140KXMDGHS, AM140KXMDHHS ...............................................................................................................7-2
7-5 Cycle Component Function Explanation............................................................................................................7-3
2 Samsung Electronics
1. Precautions
Fully repair the connection for the types of harness when repairing the product after breakdown.
– A faulty connection can cause irregular noise and problems.
When disassembling or assembling, make sure that the product is laid down on a work cloth.
– Doing so will prevent scratching to the exterior of the rear side of the product.
Completely remove dust or foreign substances on the housing, connection, and inspection parts when performing repairs.
– This can prevent fire hazards for tracking, short, etc.
Please tighten the service valve of the outdoor unit and the valve cap of the charging valve as securely as possible by using
a monkey spanner.
Check whether the parts are properly and securely assembled after performing repairs.
– These parts should be in the same condition as before the repair.
Check if the place of installation is at least 2m away from electronic appliances such as TV, video players, and stereos.
– This can cause irregular noise or degrade the picture quality.
Please make sure the customer does not directly repair the product.
– Arbitrary dismantling may result in electric shock or fire.
Do not pull or touch the power plug or the subsidiary power switch with wet hands.
– This may result in electric shock or fire.
If the power line or the power plug is damaged, then it must be changed since this is a hazard.
Do not bend the wire too much or position it so that it can be damaged by a heavy object on top.
– This may result in electric shock or fire.
Unplug the power or turn off the subsidiary power switch when changing or repairing electrical parts.
– Doing so will prevent electric shock.
– Although the power is off, Inverter PBA and Fan PBA are dangerous because they are charged with high DC voltage.
– Changing, checking and touching PBA are dangerous because of high DC voltage. So, please turn off the power and wait for
discharging DC voltage. ( To discharging DC voltage naturally, wait for more than 15 minutes.)
Explain to workers that the battery for the remote control needs to be separated for storage purposes when
the product will not be used for a long time.
– This can cause a problem for the remote control since battery fluid may trickle out.
Safety Cautions
If liquid gas is released, then body parts that come into contact with it may experience frostbite/blister/numbness.
If a large amount of gas is released, then suffocation may occur due to lack of oxygen. If the released gas is heated, then noxious
gas may be produced by combustion.
If the refrigerant is kept inside the product or the pipe, then remove the refrigerant prior to welding.
If the welding is carried out while the refrigerant is kept inside, the welding cannot be properly performed. This will also produce
noxious gas that is a health hazard. This leakage will also explode with the refrigerant and oil due to an increase in the refrigerant
pressure, posing a danger to workers.
Please remove the oxide produced inside the pipe during the welding with nitrogen gas.
Using another gas may cause harm to the product or others.
Do not operate the product after removing the product safety pressure switch and sensor.
If the product is blocked inside, then this may cause harm to the product or others due to the excess pressure increase of the
refrigerant gas.
2-1-1 Feature
Increase Ref. flow by 32%, extend heating operation range at -25℃ , thanks to Flash Injection technology, extended
compressor reliability range and control compression ratio.
Intercooler
Vapor + Liquid
Outdoor DB
Temperature
※ Flash Injection : Injection of mixed Vapor with liquid Ref. ※ 10HP, ’15Y High EER vs ‘14Y Standard
for increasing Ref. flow density at low ambient.
ACCUMULATOR
SERVICE VALVE
(GAS)
SERVICE VALVE
(LIQUID)
PLATE HEAT
EXCHANGER
COMPRESSOR
VALVE 4WAY
OIL SEPARATOR
EVI BYPASS VALVE
EVI VALVE
MAIN PBA
FAN PBA
REACTOR
INVERTER PBA
EMI PBA
COMMUNICATION PBA
Type
Type
Type
Type
Type
Type
2-3-1 Accessories
Picture Classification Model Name Remark
MEV-E24SA
EEV KIT (1 Room)
MEV-E32SA
MXD-E24K132A
MXD-E24K200A
EEV KIT (2 Room) Applty to products without EEV
MXD-E32K200A (Wall mount & Ceiling)
MXD-E24K232A
MXD-E24K132A
MXD-E24K300A
EEV KIT (3 Room)
MXD-E32K224A
MXD-E32K300A
+SCREW DRIVER
MONKEY SPANNER
-SCREW DRIVER
NIPPER
L-WRENCH
1) Remove 3 screws.
(use "+" screw driver or electric motion
driver)
2) Remove 4 screws.
(use "+" screw driver or electric motion
driver)
5 CABI BACK RIGEHT 1) Take out the sensor wire through the
holeon cabinet.
2) Remove 13 screws.
(use ""+"" screw driver or electric motion
driver)
INSULATION
No INSU CODE
DB62-08752F
DB62-08752F
No
HOT GAS VALVE
Valve & Sensor
INSULATION
No INSU CODE
DB62-08752D
DB62-08752A
DB62-08752B
DB62-08752D
INSULATION
No INSU CODE
DB62-08752D
DB62-08752A
DB62-08752B
DB62-08752D
9
8
1
7
10 12
11 5
5
3
2 Execute a vacuum mode by pushing 4 times outdoor unit main PCB K1 switch to open all EEV and valves.
Refrigerant recovery need to use the recovery unit.
※ When there is no recovery unit, refer to below guides.
1) If the refrigerant discharge operation performs, remaining amount of refrigerant inside the outdoor unit
3 is about 1.5kg ordinary. In winter days, the outside temperature is low and there can be more remaining
refrigerants.
2) Refer to the refrigerant quantity of factory charging printed on the outdoor label.
3) Can get help while deciding the additional refrigerant charging quantity by using the refrigerant quantity
decision function of S-Checker.
4 Turn off the power using circuit-breakers that is connected to the outdoor unit.
Remove the broken compressor
5 ※ Confirm all refrigerant was released from outdoor unit by manifold gauge, before using welder to remove
the compressor
6 Measure the weight of broken compressor.
9 Replace a new compressor and add additional oil to the outdoor unit.
11 Leakage test by nitrogen gas and release all nitrogen gas from outdoor unit and evacuate again.
■ K1 button function
• Even when the outdoor unit power is off, it is dangerous when you come in contact with inverter PCB since it is charged with high
DC voltage.
• When replacing/repairing the PCB, cut-off the power and wait until the DC voltage is discharged before replacing/repairing them.
(Wait for more than 15 minutes to allow it to discharge naturally.)
• When there were error, 'Discharge mode of DC link voltage' may not have been effective. Especially if error E464 has been occurred,
power element might be damaged by fire and therefore, do not use the 'Discharge mode of DC link voltage'.
• During "Discharge mode of DC link voltage", voltage of INV will be displayed.
■ K2 button function
K2
KEY operation Display on segment
(Number of press)
1 time Refrigerant charging in cooling mode “K”“5”“BLANK”“BLANK”
2 times Trial operation in cooling mode “K”“6”“BLANK”“BLANK”
3 times Pump down in cooling mode “K”“7”“BLANK”“BLANK”
Automatic setting of operation mode
4 times “K”“8”“BLANK”“BLANK”
(Cooling/Heating) for trial operation
5 times Checking the amount of refrigerant “K”“9” XX
(Display of last two digits may differ
End Key operation -
depending on the progress)
6 times Discharge mode of DC link voltage “K”“A”“BLANK”“BLANK”
7 times Forced defrost operation (Note 1) “K”“B”“BLANK”“BLANK”
8 times Forced oil collection “K”“C”“BLANK”“BLANK”
9 times Inverter compressor check “K”“D”“BLANK”“BLANK”
10 times Fan 1 check “K”“E”“BLANK”“BLANK”
11 times Fan 2 check “K”“F”“BLANK”“BLANK
12 times End key operation -
■ K3 button function
K3
KEY operation Display on segment
(Number of press)
1 time Initialize (Reset) setting Same as initial state
■ K4 button function
K4
Display on segment
(Number of press)
Press and hold the K4 for Displayed content
2 seconds to enter the
Page 1 Page 2
setting
1 time Main version MAIN Version (Ex. 1412)
2 times Inverter version INV1 Version (Ex. 1412)
3 times Fan 1 version FAN1 Version (Ex. 1412)
4 times Fan 2 version FAN2 Version (Ex. 1412)
5 times EEP version EEP Version (Ex. 1412)
SEG 1,2 SEG 3,4
6 times Assigned address of the units AUTO
Indoor unit: “A" , "0" Address (ex) 07)
Manually assigned address of SEG 1,2 SEG 3,4
7 times MANU
the units Indoor unit: “A" , "0" Address (ex) 15)
K4 Display on segment
KEY operation
(Number of press) SEG 1 SEG 2, 3, 4
1 time Outdoor unit model 1 AM080FXMS → 0, 0, 8
2 times Order frequency of compressor 2 120 Hz → 1, 2, 0
3 times High pressure 3 1.52 MPa → 1, 5, 2
4 times Low pressure 4 0.43 MPa → 0, 4, 3
Discharge temperature of
5 times 5 87 °C → 0, 8, 7
compressor
6 times IPM temperature of compressor 6 87 °C → 0, 8, 7
7 times CT sensor value of compressor 7 2 A → 0, 2, 0
8 times Suction temperature 8 -42 °C → -, 4, 2
9 times COND OUT temperature 9 -42 °C → -, 4, 2
10 times Liquid pipe temperature A -42 °C → -, 4, 2
11 times TOP temperature of compressor B 87 °C → 0, 8, 7
12 times Outdoor temperature C -42 °C → -, 4, 2
13 times EVI inlet temperature D -42 °C → -, 4, 2
14 times EVI outlet temperature E -42 °C → -, 4, 2
15 times Main EEV step F 2000 steps → 2, 0, 0
16 times EVI EEV step G 300 steps → 3, 0, 0
17 times Fan step H 13 steps → 0, 1, 3
Current frequency of
18 times I 120 Hz → 1, 2, 0
compressor
Master indoor unit not selected → BLANK , N , D
19 times Master indoor unit address J If indoor unit No.1 is selected as the master unit →
0 , 0 , 1.
Displays address of subordinate within the set C003 : INV1 PCB / C002 : FAN PCB.
Display method for error that occurred Error Number → Indoor unit address →
E471 → A002 → E471 → A002
in indoor unit Error Number, repeat display
■ Error code
■ Trial Operation
• After initial installation, stable operation for a certain period of time limited to operation conditions.
Cooling Heating
Press the K2 tact switch 2 times Press the K1 tact switch 2 times
Method of entry
Compressor Normal operation, but the maximum frequency limit (differ by model)
Whole operation Whole operation
Indoor unit
(The set temperature=3°C) (The set temperature=40°C)
Outdoor fan and valves Normally control conduct
Operation time Min : 60 minutes, Max : 10 hours
Exceed the maximum operating time at stops and waits.
Etc.
Protection and control, self-diagnosis is performed.
Compressor 60Hz
Indoor unit Whole operation (The set temperature=40°C)
4Way valve ON (Heating mode)
Outdoor fan Maximum air flow
Main EEV Operation side : 700 Step (Stop side : 0 step)
Maximum operation time 10 minutes
Conduct the discharge temperature, high pressure control. (Low pressure protection
control is not carried out)
Protection control
※ Low pressure is outside normal limits : Operation is shut down after gas pipe
manually closed.
Entry after safety start. (Only the corresponding Outdoor Unit operation.)
Etc. To pump out more than 2 : Except communication between Outdoor Unit of relevant set
after working for one, remainder set makes Pump Out add.
Compressor 60Hz
Indoor unit Whole operation (The set temperature=40°C)
4Way valve OFF (Cooling mode)
Outdoor fan Maximum air flow
Main EEV 2000 Step
Maximum operation
30 minutes
time
Does not conduct the operation of the special operation, and protection control.
Etc. Pressure and temperature is outside normal limits : Operation is shut down after gas pipe
manually closed.
FAN PBA
INVERTER PBA
1. Check the power cable and communication cable of the indoor and outdoor unit.
2. Supply power to the outdoor unit 6 hours before trial operation to pre-heat the crank case heater.
3. Before supplying the power, use a voltmeter and phase tester to check the voltage and the phase.
(Crankcase heater to be heated sufficiently.)
R, S, T, N terminal: check if the voltage is within 380 - 415 V between wires (R - S, S - T, T - R) and 200 - 240 V between phases (R-N,
S-N, T-N).
4. When the power is supplied, outdoor unit will execute tracking to check the indoor unit connection and other optional functions.
5. Write down the installation report on the service history report paper attached on the front part of the control box.
Supply power to the outdoor unit 6 hours before auto trial operation to pre-heat the crank case heater.
CAUTION
40
Indoor temperature ( °C)
30
20
10
-10
-20
5 10 15 20 25 30 35 40 45
Outdoor temperature ( °C)
- - - - Cooling mode
─── Heating mode
- In Auto trial operation, product will automatically select either cooling or heating mode and operate in selected mode.
- AMSSSFXMSSC (Cooling Only) models operate only cooling mode in Auto trial operation.
(Cooling only models don't operate Auto trial operation in case of outdoor temperature below -5°C or indoor temperature below
5°C)
- In the temperature range marked with slashed pattern, system protection control may trigger during operation.
(If the system protection control is enabled, it can be hard to get the precise judgment after the auto trial operation.)
- When the temperature is outside of guaranteed range, accuracy of judgment on auto trial operation may decrease near boarder line
area.
2. When error occurs during auto trial operation, check the error code and take appropriate
- Refer to next page when E503 error occurs.
- Refer to service manual if you need inspection or when other errors occur.
3. When auto trial operation ends, use S-NET pro or S-CHECKER to issue a result report.
- Refer to service manual for further actions if you have any items with "inspection required" sign on the result report.
- After taking appropriate measure for the items with "inspection required" sign, run the auto trial operation again.
5. Explain to the user how to use the air conditioner according to the user's manual.
6. Hand over the installation manual to the customer so they can keep it with them.
Make sure to close the outdoor unit cabinet during operation. If you operate the unit with
Etc.
the front cabinet open, it may cause damage to the product.
No
Has E108 occurred? End.
Yes
Yes
MCU
E108 occurring
machine
Find a unit whose address is duplicated in the Check the rotary switch of the address of the
manual address view on the view mode of the installed MCU to check any duplicate address.
outdoor unit display. (If there is an address that
does not appear in the manual address view even
though a unit is actually installed, the address is
duplicated.)
Ex.) When the following is displayed in the view ※ Check the manual address
mode at the site where No. 0 to 4 are installed, view in the view mode.
possible to judge that the address of no. 3 indoor (Press and hold K4 switch to enter)
unit is duplicated. A000 ⇀ A001 ⇀ A002 ⇀ A004
※ K3 reset
When the system is reset through K3 reset, the previous error
Replace Inverter PCB. (E108) on the display is sometimes indicated. This indicates
the error left previously in the indoor unit during the course
of performing resetting and addressing the whole system
after the outdoor unit is reset. When addressing is completed,
the error indication disappears (up to 5 minutes required).
Yes
Press the reset key (K3) of the outdoor PCB, and Correctly set the indoor unit installation quantity
check the display module to check for the quantity setup switch of the outdoor unit, and press the
of indoor units that respond to the tracking. reset key (K3) of the outdoor PCB to re -execute
tracking .
Is there no sign of No
the indoor response on
the display during
tracking ?
Yes No
Remove the communication cable which connects After 2 minutes, find the indoor unit which displays
the outdoor unit to the indoor unit, and measure the communication error for the indoor units, and
the 2 cables of the outdoor unit with a scope. check for overlaps in the PCB address setup.
(If the indoor unit addresses are overlapped, then
a communication error will occur).
- In this case, a communication error will occur in
every indoor unit (two or more units) with
the address incorrectly set.
Yes
Check the communication cable which connects
the outdoor unit to the indoor unit. If there is no Check the communication cable and the connector
peculiarity, then connect the indoor units one by of the outdoor unit PCB, and change the PCB.
one to find the indoor unit that is interfering with
the communication for inspection and change the
indoor unit PCB.
■C
ommunication error on all PBA within the outdoor unit C-Box, communication cable error.
(E-205)
Is inverter PCB CN32 No Check the Inverter PCB1 CN32, CN91 and Fan
and Fan PCB CN12 PCB CN12 Communication wire / Connector .
connector accurately * When performing the connector work, Please
connected? turn off the main power.
Yes
■ Communication error on all PBA within the outdoor unit C-Box, communication cable error.
(E-206)
Yes
Yes
Yes
■ Error on COND OUT temperature sensor of main outdoor unit (Short or open). (E-231)
Yes
Yes
Temperature(°C) Resistance(KΩ)
Yes 130 8.9
120 11.2
Restart operation after replace the PCB 100 18.5
80 32.0
60 59.0
25 200
20 242
10 362
0 553
■D
ischarge temperature sensor of compressor 1 is detached from the sensor holder on the
pipe. (E-262) / Top sensor of compressor 1 is detached (E-266)
※ ● : ON ◑: Flash ×: OFF
1) Relevant compressor frequency of 60Hz or higher.
2) Suction temperature > Low pressure saturation temperature +10℃
Judgement Method
3) Relevant discharge or Top temperature < High pressure saturation temperature
4) In case of keep 30 minutes in state that satisfy all above conditions (1, 2, 3).
• Compressor discharge or Top temperature sensor breakaway and defective /
Cause of problem
Starting badness of compressor
Yes
Is the discharge or No
top temperature sensor
resistance value Defective sensor : Replace sensor.
reasonable ? (Refer to
E251)
Yes
Complete
■ Suction temperature sensor is detached from the sensor holder on the pipe. (E-269)
Is Suction sensor No
and sensor Holder Re-insert sensor OR and re-attach sensor holder.
accurately
attached?
Yes
Is Suction sensor No
resistance value
reasonable? Defective sensor : Replace sensor.
(Refer to E231 )
Yes
Complete
Yes
Is there refrigerant No
inside the set? (Please check by connecting Refill refrigerant after vacuum
the manifold gageto
the service valve)
Yes
Yes
Is there refrigerant
inside the set ? ( Please No
check by connecting Refill refrigerant after vacuum
the manifold gage
to the service valve)
Yes
Yes
Temperature(°C) Resistance(KΩ)
Yes 70 2.2
60 3.0
Restart operation after replace the PCB 50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Yes
Temperature(°C) Resistance(KΩ)
Yes 70 2.2
60 3.0
Restart operation after replace the PCB 50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Yes
Temperature(°C) Resistance(KΩ)
Yes 70 2.2
60 3.0
Restart operation after replace the PCB 50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Yes
■ Error due to operation failure of Fan2 (E-346) / Error due to operation failure of Fan1 (E-446)
(cont.)
2. Inspection Method
1) Refer to Figure1 and Table1, respectively the resistance value and diode voltage value measure.
2) According to the criterion in Table 1 to determine whether the failure of IPM.
Measured point
Division Criterion Remark
+ -
40 U
40 V
Measure 40 W
More than 3 MΩ
the resistance values U 34
Measurement error
V 34 can occur for reasons
W 34 such as the initial mea-
surement condenser
U 40 discharge.
V 40 Measured over at least
three times.
Measure the diode W 40
0.3 ~ 0.7V
voltage values 34 U
34 V
34 W
■ Error due to operation failure of Fan2 (E-346) / Error due to operation failure of Fan1 (E-446)
Is the resistance
value between different No
phases of an Motor Replace Fan Motor.
(U ↔ V,V ↔ W,W ↔ U)
less than 10Ω ?
Yes
Is the resistance No
between the body of
Fan Motor and chassis Replace Fan Motor.
MΩ?
Yes
No
Does the compressor
connection wire properly Check the connection wire.
connect?
Yes
※ ● : ON ◑: Flash ×: OFF
Judgement Method • Refer the next page
• If there is no problem after checking the connection status between fan motor
Cause of problem
and PBA, replace the PBA.
No
Did the error occurs? End of Service.
Yes
Yes
Power Off
Yes
No
Fan do rotate by hand? Replace Fan Motor.
Yes
Yes
If you rotate the fan by Replace f an motor
hand, the noise occurs?
No
Connection wire of
Fan Motor did Yes
confirmation ? Check the connection status, and then restart.
(Check the connection
status of the Fan1 and
Fan2.)
No
No
Did the error occurs? End of Service
Yes
Connection wire of
Fan Motor did No
confirmation ? (Verify
that the wire folded, or Check the connecting wire and restart it.
the connection is
detached .)
Yes
Is there anything No
strange in Replace Fan PCB
appearance Fan Motor?
Yes
■ Error due to overheated IPM of Fan2. (E-355) / Error due to overheated IPM of Fan1. (E-455)
Power Off
No
Did check the foreign Remove foreign objects
objects between the *Cold heat sink assembly defect occurs.
heat sink pin?
Yes
No
Is the bolt of the heat Tighten Bolt
sink fully tightened?
Yes
Yes
Complete
Power Off
No
Is the outdoor unit Reinstall after removing obstacle.
installed properly?
Yes
Is the resistance No
value between different
phases of compressor Outdoor Fan Motor.
(U ↔ V, V ↔ W,W ↔ U)
less than 10Ω?
Yes
No
Is the resistance
between the body of
Fan Motor and chassis Outdoor Fan Motor.
MΩ?
Yes
Yes
■ Hall IC connection error of Fan2 (E387) / Hall IC connection error of Fan1. (E487)
No
Did the error occurs? End of Service
Yes
Connection wire of
HALL IC did confirmation? No
(Verify that the wire folded, or the connection Check the connecting wire and restart it.
is detached.)
Yes
No
HALL IC on the PCB is Check the connecting wire and restart it.
connected correctly?
Yes
Restart.
Power Off
No
Is Power connection Power Cable re -connection
accurately connected?
Yes
Power Off
No
Is Power connection Power Cable re -connection.
accurately connected?
Yes
No
Is Reactor accurately Check the Reactor connection.
connected?
Yes
Yes
Did the Fuse is short ? Replace Fuse.
Yes
Yes
Yes
※ ● : ON ◑: Flash ×: OFF
Judgement Method • Refer the next page
Cause of problem • Replace FAN PBA.
※ ● : ON ◑: Flash ×: OFF
Judgement Method • Value of the high pressure sensor is detected at 40kg/cm² or more..
Cooling Operation
• Outdoor unit fan motor problem (constrained, defective)
• Motor driver defective or wire is cut
• Outdoor heat exchanger is contaminated.
• Service valve locked/Fill refrigerant
Cause of problem
Heating Operation
• Outdoor unit fan motor problem (constrained, defective)
• Motor driver defective or wire is cut
• Service valve locked/Excessive refrigerant
■C
ompressor operation stop due to low pressure protection control or refrigerant leakage.
(E-410) (cont.)
※ ● : ON ◑: Flash ×: OFF
• Judgment Method : Inspection when the value of low pressure sensor is
Judgement Method
1.8kg / cm2, or less for air conditioning and 0.8kg /cm² for heating.
• Refrigerant shortage
• Electronic expansion valve blocked
• Service valve blocked
• Low pressure sensor defective
Cause of problem
• Leakage of compressor discharge check valve of not-go-end outdoor unit
• Error may be found when used in temperature range outside the conditions of
use (Operating outside temperature at -20°C or less for heating and operating
outside temperature at -5°C or less for Cooling)
■C
ompressor operation stop due to low pressure protection control or refrigerant leakage.
(E-410)
No
Are all service valves Open the Service Valve
open?
Yes
Is the S -net No
estimated value and the
Manifold Gauge Replace Low Pressure sensor
value in range?
Yes
Yes
No
No
■ Compressor operation stop due to discharge temperature protection control. (E-416) (cont.)
※ ● : ON ◑: Flash ×: OFF
• Judgment Method : Inspection when the value of low pressure sensor is
Judgement Method
1.8kg / cm2, or less for air conditioning and 0.8kg /cm² for heating.
• Refrigerant shortage
• Electronic expansion valve is blocked.
• Service valve blocked
Cause of problem • Defective discharge temperature sensor
• TOP temperature sensor defective
• Blocked pipe and defective
• Leakage of compressor discharge check valve of not-go-end outdoor unit
Is the resistance
value normal for the No
Compressor discharge Replace Compressor discharge temperature
Temperature sensor/ sensor / Top temperature sensor
Top temperature sensor?
(Refer to E251)
Yes
No
Are all service valves Open the Service Valve
open?
Yes
■P
hase reversal or phase failure(3Ø outdoor unit wiring, R-S-T-N), connection error on 3 phase
input. (E-425) (cont.)
※ ● : ON ◑: Flash ×: OFF
• When turn on the power and check the status of the power from the inverter.
If the phase does not connect the power(no phase) : E425 or E466 (E366) is dis-
Judgement Method
played (Air conditioner to maintain the normal state.)
• However) N-phase must be properly connected.
• Check the input wiring
Cause of problem
• EMI Fuse short.
■ Phase reversal or phase failure(3Ø outdoor unit wiring, R-S-T-N), connection error on 3 phase
input. (E-425)
Power Off
Did the Main No Power BOX Terminal : Check the phase -to-phase
Terminal Block and connection 380V of the R, S, T and then restart.
Power R, S, T, N is (N -phase must be properly connected.)
connected properly?
Yes
Yes
No
Yes
※ ● : ON ◑: Flash ×: OFF
• Compression ratio [(High pressure+1.03)/(Low pressure+1.03)] less than 1.5 and
lasts for 10 minutes or more
Judgement Method
• Differential pressure (high pressure - low pressure) less than 0.4 MPa.G and
lasts for 10 minutes or more
• Indoor and Outdoor EEV breakdown
• 4Way Valve breakdown
Cause of problem
• High and Low pressure sensor defective
• Refrigerant shortage
Yes
No
Are the 4Way Valve
normally operating ? Check the 4Way Valve
Yes
No
No
Is current of Compressor inspection
compressor normally? Check the refrigerant
Yes
Complete
※ ● : ON ◑: Flash ×: OFF
Judgement Method • DSH <10 °C, EVI Out-in <= 0°C & frequency> 65Hz 40 minutes maintaining
• EVI EEV and Intercooler leakage, excessive refrigerant amount, Outdoor
Check Valve inserted opposite.
Cause of problem
• Indoor Unit EEV leakage, direct connection between Indoor Liquid Pipe and
the Gas Pipe.
No
Is EVI EEV connector
accurately connected to Reconnect connector
PCB?
Yes
No
Is EEV coil accurately Refill refrigerant after vacuum
installed?
Yes
No
Check the EVI EEV Replace EVI EEV
leakage .
Yes
Breakdown
Check the Intercooler Replace Intercooler
leakage.
Normal
Breakdown
Check the Indoor Unit Replace Indoor Unit EEV
EEV leakage
Normal
Normal
■ Error due to refrigerant leakage. (E-439) / Operation prohibited due to low pressure. (E-443)
1) Identifies from when power is supplied or 2 minutes after RESET, and only when set is stopped.
2) An Open/Short error will occur if the input voltage standard range of 0.5V ~ 4.95V is exceeded.
Yes
Is there refrigerant
inside the set?
(Please check by No
connecting the manifold Refill refrigerant after vacuum
gauge to the service
valve)
Yes
Yes
■H
eating mode restriction due to high air temperature. (E-440) /
Operation prohibited due to low pressure. (E-441)
※ ● : ON ◑: Flash ×: OFF
• Heating operation : When the outdoor temperature is more than 30 °C
Judgement Method
• Cooling operation : When the outdoor temperature is less than -15 °C
Cause of problem • System protection operation status (Is not breakdown)
■ Refrigerant charging restriction in heating mode when air temperature is over 15°C. (E-442)
※ ● : ON ◑: Flash ×: OFF
• When the heating refrigerant change : If the outdoor temperature is more
Judgement Method
than 15°C.
Cause of problem • System protection operation status (Is not breakdown)
※ ● : ON ◑: Flash ×: OFF
Judgement Method • Refer the next page.
• CCH Connector PCB is not connected / Compressor Top sensor breakaway /
Cause of problem
Own problem of CCH
Yes
No
Is the compressor top Fix the compressor top temperature sensor in
temperature sensor correct position.
fixed in correct position?
Yes
No
Is CCH resistance
normal? ( 500~700 Ω /
infinite for Change CCH.
disconnection ) No
Yes
Yes
Change PCB.
No
Is Hot Gas Bypass Remove the obstacles and check the status of the
Valve startup the initial installation.
power is applied?
Yes
No
Hot Gas Bypass Valve Power Off, and then replacement or correction of
initial startup does it the sensor location.
work?
Yes
Is the resistance No
value between different
phases of compressor Replace Compressor.
(U ↔ V, V ↔ W,W ↔ U)
less than 2Ω?
Yes
Yes
Yes
Does the Compressor
connection wire Check the connection wire
properly connect to (Check the status of the connection U V W )
Yes
the compressor?
Yes
Power Off
No
Is the outdoor unit Remove the obstacles and check the status of the
installed properly? installation.
Yes
Is temperature No
sensor location and the Power Off, and then replacement or correction of
measurement the sensor location.
value normally?
Yes
Is the resistance
value between different No
phases of compressor Replace Compressor.
(U ↔ V, V ↔ W,W ↔ U)
less than 2Ω?
Yes
Yes
Yes
Does the Compressor
connection wire Check the connection wire
properly connect (Check the status of the connection U V W )
Yes
to the compressor?
Yes
Power Off
Yes
No
Did the EMI PCB Fuse Replace Inverter PCB and then restart it.
is short? * Check the 3 -phase sensing circuit part.
Yes
Power Off
No
Is Inverter PCB CN15
and Fan PCB CN11 DC-Link
voltage connection wire Connection and then restart it.
accurately connected?
Yes
■ Error due to overheat caused by contact failure on IPM of inverter PBA 1. (E-500)
Power Off
Yes
No
Is the bolt of the heat Tighten Bolt ( Screw )
sink fully tightened?
Yes
Yes
No
Did properly apply the Apply the thermal grease and then reassembly.
thermal grease ?
Yes
Complete
■O
utdoor unit’s option switch setting error (Using E2P option of other models or emergency
operation for compressor malfunction option setting was enabled on all compressors of
corresponding outdoor unit). (E-560)
Outdoor unit Display E-560
Judgement Method • Refer the next page.
• Option setting error of outdoor unit.
Cause of problem (E2P option use of other model or set of the relevant outdoor unit, compressor
breakdown)
Yes
Yes
■ Outdoor unit’s option switch setting error (Using E2P option of other models or emergency
operation for compressor malfunction option setting was enabled on all compressors of cor-
responding outdoor unit). (E-563)
Power On
Does connected No
indoor unit become Replace the indoor unit that is compatible with the
compatible with DVM INV.
DVM inverter?
Yes
Is software version of No
indoor unit since July, Software upgrade.
2011 ?
Yes
■ Error due to using single type outdoor unit in a module installation. (E-573)
Is the outdoor unit by Connect outdoor unit EEPROM and then reset.
module installed?
Yes Yes
Outdoor unit single type exclusive use model Download relevant model EEPROM and then reset.
(non -modular model), can not be module * Execute automatic commissioning for UP
installation. ( single type only installation)
cancellation after EEPROM download.
4 5 6 7
1 2
MAIN (cont.)
6 7
5 8
4 9
3
3 10
2 11
1 12
MAIN (cont.)
5-2 Inverter
10 5
4
8
9
7
11
12
13
2
1
Inverter (cont.)
□ MODEL : AMSSSKXMDFHS
5
4
10
8
9
7
6
11
1
12 2
13 3
3 7
2 11
1
10
6
9
5
4 8
□ MODEL : AMSSSKXMDFHS
3 7
1
2
6 10
5 9
4 8
5-4 Fan
6
9
2
7
Fan (cont.)
Fan (cont.)
□ MODEL : AMSSSKXMDFHS
11
6
5
3
10
Fan (cont.)
□ MODEL : AMSSSKXMDFHS
No. Description No. Description No. Description
1 CN202-DOWNLOAD1 3 CN102-FAN1 HALL SENSING 6 CN501- HUB DC/COMM OUT
1 RX-DEBUG1 1 HALL - U 1 18V
2 TX-DEBUG1 2 5V 2 GND
3 BOOT 3 HALL - V 4 GND
4 TDO 4 GND 6 DC 12V-A
5 TCK 5 HALL - W 7 INV SMPS RELAY SIGNAL
6 TDI 6 MOTOR - TEMP 8 12V COMM SIGNAL OUT
7 TMS 7 GND 7 AGND
9 GND 4 CN101- FAN2 HALL SENSING 7 CN502- HUB COMM IN
10 5V 1 HALL - U 1 DC 12V-A
2 CN201- FAN1 DAC 2 5V 2 INV SMPS RELAY SIGNAL
1 5V 3 HALL - V 3 12V COMM SIGNAL IN
2 VIEWER1_DAC1 4 GND 4 AGND
3 VIEWER2_DAC1 5 HALL - W
4 VIEWER3_DAC1 6 MOTOR - TEMP
5 DATA_DAC1 7 GND
6 CS_DAC1 5 CN401- DC HIGH VOLTAGE
7 CLK_DAC1 1 DC HIGH VOLTAGE P
8 GND 2 DC HIGH VOLTAGE N
5-5 Communication
No. Description
1 TB-COMM
1 F1
2 F2
3 OF1
4 OF2
5 R1
6 R2
6. Wiring Diagram
E E’ v Name Spec.
A Inverter compressor 66 Frame
Φ7.8
B - -
N o D Low pressure sensor NSK-BD020D-252
E,E’ Outdoor fan motor Φ520 x 2EA
183W x 2EA
Φ7/3row/76step/FP1.5 Corrugate F Sub cooler ACH16-14 Sheets
H Oil separator 0.5ℓ
Φ6.8 R J High pressure swith SHP3-03 2045E
E
Q K Disc. check v/v SAC507S
M L H/P Sensor NSK- BD050D-254
j 1” M 4Way V/V 10HP
N OD HX Φ7W,3*76
IPM
L O EVI bypass V/V FDF6A
Φ7.8 P EVI V/V FDF6A
Os u Q Main EEV DPF(O) 6.4C
K R EEV bp check v/v SAC506S
1/4” S EVI EEV DPF(Q) 1.65C
5/8” 6A
X Hot gas bypass FDF2A
F Y Accum 8ℓ
Φ6.8
Z - -
H t e Disc. sensor 204
g Comp Top sensor 204
J S i Liquid tube sensor 103
E
e
Φ1.0x600mm
X
s
t SC in sensor 103
A Φ7.8 u SC out sensor 103
i v Ambient air sensor 103
P 6A
직경(외경) 6.35(1/4”) 9.52(3/8”) 12.7 (1/2”) 15.88 (5/8”) 19.05 (3/4”) 22.22 (7/8”) 25.4 (1”) 28.58 (9/8”) 직경(외경) 7㎜
배관구분 배관구분
2. Oil Separator : Separating the oil from the refrigerant discharged from the compressor, and the separated oil is returned to the compressor.
3. Intercooler : Supercooled liquid refrigerant through the heat exchanger and makes the medium pressure gas refrigerant injected into the
compressor.
6. High Pressure Switch : Suspend immediately for protection of system if high pressure of system exceeds setting value.
7. Outdoor EEV (Main EEV) : Adjust the incoming refrigerant to the outdoor heat exchanger during heating operation.
8. EVI EEV : By adjusting the amount of refrigerant passing through the Subcooler to obtain the degree of supercooling and adjust the amount
of gas refrigerant entering to the compressor.
9. 4Way Valve : Change the direction of flow of the refrigerant to the cooling / heating operation.
10. ARV (Accumulator Oil Return Valve) : Remaining at the bottom of the Accumulator recovered oil to the compressor.
11. MainCooling Valve : In the main cooling operation, sending the high pressure refrigerant to indoor unit in heating mode.
12. Outdoor EEV Valve : In the main cooling operation, It's closed so that the Outdoor EEV Valve can control the amount of the refrigerant.
13. Hotgas Valve : Sending the high pressure gas to low pressure pipe in order to protect low pressure.
14. Hotgas Valve 2 : In the cooling operation, changing high pressure pipe to low pressure pipe.
15. EVI SOL V : This valve opens when using the vapor Injection.
16. EVI BYPASS V : This valve opens in the sub cooling control. It's closed when using the vapor injection.
17. Discharge Temperature Sensor : Measure the temperature of the refrigerant discharged from the compressor.
18. Suction Temperature Sensor : Measure the temperature of the refrigerant to the compressor suction.
19. Cond. Out Temperature Sensor : Measure the temperature of the outdoor heat exchanger of the air conditioning operation.
20. EVI In/Out Temperature Sensor : Measure the temperature of the refrigerant inlet and outlet of the Subcooler.
21. Liquid Pipe Temperature Sensor : Measure the temperature of supercooling refrigerant in the outdoor unit of the air conditioning.
22. Comp. Top Temperature Sensor : Measure the temperature of compressor top cover.
24. Water Temperature Sensor : Plate Heat Exchanger internal temperature measurement
25. Control box temp. Sensor : Control box internal temperature measurement, thermal protection used for the control.
26. Receiver : Storing the refrigerant piping system, a stable liquid refrigerant supply
27. Liquid Tube Valve : Refrigerant in the outdoor unit side, the indoor unit during heating operation to rotate the valve operation.
K5 K6 K7 K8
Outdoor unit
AM
H 140
H KH XH M
H DH GH HH /H SC
H
1 2 3 4 5 6 7 8 / 9