HYDRAULIC

POWER UNIT

USER MANUAL
Safety, Operation and Maintenance

© 2013 Stanley Black & Decker, Inc.

New Britain, CT 06053
U.S.A.
72464 1/2015 Ver. 8
2 ► HP TWIN8 User Manual
 TABLE OF CONTENTS

SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................5
TOOL STICKERS.......................................................................................................................................................7
HOSE TYPES.............................................................................................................................................................8
HOSE RECOMMENDATIONS...................................................................................................................................9
HTMA \ EHTMA REQUIREMENTS..........................................................................................................................10
PRE-OPERATION.................................................................................................................................................... 11
CONTROLS..............................................................................................................................................................12
START-UP................................................................................................................................................................12
MAINTENANCE.......................................................................................................................................................13
BATTERY MAINTENANCE................................................................................................................................13
CIRCUIT TESTING..................................................................................................................................................16
TROUBLESHOOTING.............................................................................................................................................17
SPECIFICATIONS....................................................................................................................................................18
ACCESSORIES.......................................................................................................................................................19
LOWER FRAME ILLUSTRATION............................................................................................................................20
LOWER FRAME PARTS LIST.................................................................................................................................21
HYDRAULIC GROUP ILLUSTRATION....................................................................................................................22
HYDRAULIC GROUP PARTS LIST.........................................................................................................................23
UPPER FRAME ILLUSTRATION AND PARTS LIST...............................................................................................24
HYDRAULIC FLOW.................................................................................................................................................25
CONTROL BLOCK DETAIL......................................................................................................................................26
HYDRAULIC & FUEL TANKS...................................................................................................................................27

IMPORTANT

To fill out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).

SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certified dealer. Please read the following warning.

WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at (503) 659-5660 and ask for a
Customer Service Representative.

HP TWIN8 User Manual ◄ 3

 SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
DANGER which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
WARNING which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
CAUTION which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid-
CAUTION ed, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage
NOTICE to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam-
IMPORTANT age to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.

4 ► HP TWIN8 User Manual

 SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always • Do not inspect hoses and fittings for leaks by using
comply with the safety precautions given in this manual bare hands. “Pin-hole” leaks can penetrate the skin.
and on the stickers and tags attached to the tool and • NEVER OPERATE THE POWER UNIT IN A
hose. CLOSED SPACE. Inhalation of engine exhaust can
These safety precautions are given for your safety. Re- be fatal.
view them carefully before operating the tool and before • Do not operate a damaged, improperly adjusted
performing general maintenance or repairs. power unit.
Supervising personnel should develop additional pre- • Do not wear loose clothing or unbound long hair
cautions relating to the specific work area and local when operating the tool. Loose items can get en-
safety regulations. If so, place the added precautions in tangled with the tool and cause serious injury.
the space provided in this manual.
• Keep all parts of your body away from the working
The HP TWIN8 Hydraulic Power Unit will provide safe parts of the power unit.
and dependable service if operated in accordance with
the instructions given in this manual. Read and under- • Keep clear of hot engine exhaust.
stand this manual and any stickers and tags attached • Do not add fuel to the power unit while the power
to the tool and hoses before operation. Failure to do so unit is running or is still hot.
could result in personal injury or equipment damage.
• Do not operate the power unit if gasoline odor is
present.
• Do not use flammable solvents around the power
unit engine.
• Do not operate the power unit within 3.3 ft/1 m of
buildings, obstructions or flammable objects.
• Operator must start in a work area without bystand-
ers. The operator must be familiar with all prohibited • Do not reverse tool rotation direction by changing
work areas such as excessive slopes and danger- fluid flow direction.
ous terrain conditions. • Allow power unit engine to cool before storing in an
• Establish a training program for all operators to en- enclosed space.
sure safe operation. • Always keep critical tool markings, such as labels
• Do not operate the power unit unless thoroughly and warning stickers legible.
trained or under the supervision of an instructor. • To avoid personal injury or equipment damage, all
• Always wear safety equipment such as goggles, ear tool repair, maintenance and service must only be
protection, breathing protection, head protection, performed by authorized and properly trained per-
and safety shoes at all times when operating the sonnel.
power unit and a hydraulic tool. • Do not operate the machine on excessive slopes or
• Do not inspect or clean the power unit while it is run- unstable terrain where “tip over” is a hazard.
ning. Accidental engagement of the unit can cause • Do not exceed the rated limits of the equipment or
serious injury. use the equipment for applications beyond its de-
• Always use hoses and fittings rated at 2500 psi/172 sign capacity.
bar with a 4 to 1 safety factor. Be sure all hose con- • Be aware of surrounding hazards. Noise created by
nections are tight. the Power Unit and the tools it operates may mask
• Be sure all hoses are connected for correct flow di- early indications of approaching hazards.
rection to and from the tool being used.

HP TWIN8 User Manual ◄ 5

 SAFETY PRECAUTIONS

• Warning: Hydraulic fluid under pressure could cause

skin injection injury. If you are injured by hydraulic
fluid, get medical attention immediately.
• Be observant of the hydraulic hoses lying about the
work area, they can be a tripping hazard.
• Use proper lifting techniques when handling the
power unit, and do not over-reach.
• Only use the Power Unit in well-ventilated areas. DO
NOT operate in explosive atmospheres, in closed
environments or near flammable substances.
• Always be well-rested and mentally alert when op-
erating the Power Unit and tools. DO NOT operate if
affected by medications, drugs or alcohol.
• Keep clear of hot (engine) parts and exhaust.
• Do not operate tools if oil temperature exceeds 140
°F/60 °C. Operation at high temperatures can cause
higher than normal temperatures at the tools which
can result in operator discomfort or injury.
• Disconnect battery before servicing electrical com-
ponents. Electrocution or burns could result from
improper contact.
• Loading and unloading of the power unit is danger-
ous. Never attempt to load or unload the power unit
without loading ramps, loading dock or an over head
crane. Loading ramps must be strong enough, have
a low angle, and correct height. Load and unload the
power unit on a level surface. Never attempt to load
or unload the power unit if the ramp incline exceeds
15 degrees. Failure to follow these instructions may
result in serious injury or death.
• Warning: Use of this tool on certain materials
during demolition could generate dust potentially
containing a variety of hazardous substances
such as asbestos, silica or lead. Inhalation of dust
containing these or other hazardous substances
could result in serious injury, cancer or death.
Protect yourself and those around you. Research
and understand the materials you are cutting.
Follow correct safety procedures and comply with
all applicable national, state or provisional health
and safety regulations relating to them, including,
if appropriate arranging for the safe disposal of the
materials by a qualified person.

6 ► HP TWIN8 User Manual

 TOOL STICKERS
LOGO, TWIN8 DECAL P/N-205044

DASH, TWIN8, DECAL P/N-205043

STANLEY, HYD TANK, DECAL P/N-205049

STANLEY, FUEL TANK DECAL P/N-205048

LOGO TWIN8, HYD TANK DECAL P/N-205046 LOGO, TWIN8, FUEL TANK DECAL P/N-205045

SAFETY, TWIN8, DECAL P/N-205047

HP TWIN8 User Manual ◄ 7

 HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with
Stanley Hydraulic Tools. They are:
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-
conductive is the only hose authorized for use near electrical conductors.
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near
electrical conductors.
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This
hose is not certified non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic
Tools. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be
obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

D A N G E R D A N G E R
DO NOT REMOVE THIS TAG

DO NOT REMOVE THIS TAG

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE 3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.
DEATH OR SERIOUS INJURY. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-
AND SEVERE PERSONAL INJURY.
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND
ELECTRIC LINES. 4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT- 5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
SAFETY DEPARTMENT INSTRUCTIONS.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE SEE OTHER SIDE

SIDE 1 SIDE 2
(Shown smaller than actual size)

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

D A N G E R D A N G E R
DO NOT REMOVE THIS TAG

DO NOT REMOVE THIS TAG

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS 5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-
TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE
PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO
PULL OR LIFT TOOLS, POWER UNITS, ETC.
SEE OTHER SIDE SEE OTHER SIDE

SIDE 1 SIDE 2
(Shown smaller than actual size)

8 ► HP TWIN8 User Manual

 Tool to Hydraulic Circuit Hose Oil Flow Hose Lengths Inside Diameter USE Min. Working Pressure
Recommendations GPM LPM FEET METERS INCH MM (Press/Return) PSI BAR
The chart to the right shows recommended Certified Non-Conductive Hose - Fiber Braid - for Utility Bucket Trucks
minimum hose diameters for various hose 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155
lengths based on gallons per minute (gpm)/ Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
liters per minute (lpm). These recommenda- 4-6 15-23 up to 25 up to 7.5 3/8 10 Both 2500 175
tions are intended to keep return line pressure
4-6 15-23 26-100 7.5-30 1/2 13 Both 2500 175
(back pressure) to a minimum acceptable lev-
5-10.5 19-40 up to 50 up to 15 1/2 13 Both 2500 175
el to ensure maximum tool performance.
5-10.5 19-40 51-100 15-30 5/8 16 Both 2500 175
This chart is intended to be used for hydraulic
5/8 16 Pressure 2500 175
tool applications only based on Stanley Hy- 5-10.5 19-40 100-300 30-90
draulic Tools tool operating requirements and 3/4 19 Return 2500 175
should not be used for any other applications. 10-13 38-49 up to 50 up to 15 5/8 16 Both 2500 175
5/8 16 Pressure 2500 175
All hydraulic hose must have at least a rated 10-13 38-49 51-100 15-30
minimum working pressure equal to the maxi- 3/4 19 Return 2500 175
mum hydraulic system relief valve setting. 3/4 19 Pressure 2500 175
10-13 38-49 100-200 30-60
All hydraulic hose must meet or exceed 1 25.4 Return 2500 175
specifications as set forth by SAE J517. 5/8 16 Pressure 2500 175
13-16 49-60 up to 25 up to 8
3/4 19 Return 2500 175
3/4 19 Pressure 2500 175
13-16 49-60 26-100 8-30
1 25.4 Return 2500 175

PRESSURE
HOSE RECOMMENDATIONS

<<< FLOW
PRESSURE

RETURN
HYDRAULIC CIRCUIT

RETURN

FLOW >>>

Figure 1. Typical Hose Connections

HP TWIN8 User Manual ◄ 9

 HTMA / EHTMA REQUIREMENTS
HTMA / EHTMA REQUIREMENTS

HTMA TOOL TYPE

HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE RR TYPE III
Flow Range 4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm
(15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm)
Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi
(at the power supply outlet) (103 bar) (103 bar) (103 bar) (103 bar)

System relief valve setting 2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi
(at the power supply outlet) (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

Maximum back pressure 250 psi 250 psi 250 psi 250 psi
(at tool end of the return hose) (17 bar) (17 bar) (17 bar) (17 bar)

Measured at a max. fluid viscosity of: 400 ssu* 400 ssu* 400 ssu* 400 ssu*
(at min. operating temperature) (82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

Temperature: Sufficient heat rejection 140° F 140° F 140° F 140° F

capacity to limit max. fluid temperature to: (60° C) (60° C) (60° C) (60° C)
(at max. expected ambient temperature)

Min. cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp

difference of between ambient and fluid (2.24 kW) (3.73 kW) (5.22 kW) (4.47 kW)
temps 40° F 40° F 40° F 40° F
NOTE: (22° C) (22° C) (22° C) (22° C)
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator
discomfort at the tool.

Filter 25 microns 25 microns 25 microns 25 microns

Min. full-flow filtration 30 gpm 30 gpm 30 gpm 30 gpm
Sized for flow of at least: (114 lpm) (114 lpm) (114 lpm) (114 lpm)
(For cold temp. startup and max.
dirt-holding capacity)

Hydraulic fluid Petroleum based 100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*
(premium grade, anti-wear, non-conductive) (20-82 centistokes)
Viscosity (at min. and max. operating temps)

NOTE:
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements
over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA CLASSIFICATION
HYDRAULIC SYSTEM
REQUIREMENTS
B C D
Flow Range 3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm
(13.5-16.5 lpm) (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm)
Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi
(at the power supply outlet) (129 bar) (103 bar) (103 bar) (103 bar) (103 bar)

System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi
(at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar)

NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements

10 ► HP TWIN8 User Manual

 PRE-OPERATION
PREPARATION FOR USE QUICK DISCONNECT COUPLERS
Do not operate the power unit until you have read the engine HTMA-approved quick disconnect couplings are
operating and maintenance instructions manual furnished
installed to hydraulic hoses so that the direction of
with the unit.
oil flow is always from the male to the female quick
disconnect as shown on page 9. Quick disconnect
1. ENGINE CRANKCASE OIL LEVEL couplings and hose fittings are selected so that
Always check the oil level before starting the engine. Make
sure the oil level is at the FULL MARK on the dipstick. Do not additional fittings such as reducer or adapter fittings are
overfill. Use detergent oil classified “For Service SF, SG, SH, not required.
SJ or higher” as specified in the engine operators manual. If adapter fittings are used, they must be approved
Do not use special additives. Outdoor temperatures deter- steel hydraulic fittings meeting a minimum operating
mine the proper oil viscosity for the engine. Use the chart to
pressure rating of 2500 psi/172 bar. Do not use
select the best viscosity for the outdoor temperature range
expected. galvanized pipe fittings or black pipe fittings.
Use thread tape or pipe joint compound when installing
°F °C quick disconnect couplings to hose or tool fittings.
104 40
Follow the instructions furnished with the selected
thread sealant. DO NOT OVERTIGHTEN THE
86 30 FITTINGS.
SAE 30 *

68 20
3. HYDRAULIC FLUID
10W-30 **

Synthetic 5W-30

50 10

32 0 RECOMMENDED HYDRAULIC OILS

14 -10 Below is a list of recommended oils by brand.

5W-30

-4 -20 Brand Biodegradable Description

-22 -30
CITGO No Hydurance AW32
AMS Oil No HVH 32
Exxon Mobil No Univis HVI26*
* Below 40°F (4°C) the use of SAE 30 will result in hard Exxon Mobil No DTE 10 Excel
starting. Shell No S2 V 32
** Above 80°F (27°C) the use of 10W-30 may cause Chevron No Rando HDZ 32
increased oil consumption. Check oil level more Conoco Phillips No Unax AW-WR-32
frequently.
Clarion (CITGO) Yes Green Bio 32
Exxon Mobil Yes EAL 224H
2. ENGINE FUEL LEVEL Chevron Yes Clarity AW32
Check the fuel level. If low, fill with clean, fresh unleaded
gasoline with a minimum of 87 octane. Gasoline with up to Terresolve Yes Envirologic 132
10% ethanol (gasohol) is acceptable. Shell Yes Naturelle HF-E-32
*Recommended for extreme cold temperatures
3. HYDRAULIC CONNECTIONS
The recommended hose length is 25 ft/8 m with a
1/2 inch/12.7 mm inside diameter. The hoses must
have a working pressure rating of at least 2500
psi/175 bar. Each hose end must have male thread
ends compatible with HTMA (HYDRAULIC TOOL
MANUFACTURERS ASSOCIATION) quick disconnect
fittings (NPT type threads). (See pages 8 and 9).

HP TWIN8 User Manual ◄ 11

 OPERATION

5. BATTERY CONTROLS (DUAL CIRCUIT)

The supplied 12-Volt DC battery is a sealed non- Throttle Control Lever Starter Switch
spillable, maintenance-free battery and is fully charged.
Make sure the battery cables are tight and charging
circuit functions are operating properly.

NOTICE
A fully charged battery should read 12.8V -13.0V.
Caution, overcharging can harm your battery beyond
recovery. When using an automatic charger, refer to
the charger manufacturer’s instructions.

Flow Control Lever(s) In Off Position

When the throttle control lever is in the far left position,
it will produce 5 GPM to both circuits at the same time
and with the lever in the far right position will produce 8
NOTICE GPM to both circuits. This allows two tools that can run
If the engine runs out of gas or dies during operation simultaneously at 5 or 8 GPM.
and the ignition switch is left in the ON or RUN The flow control levers when turned “ON” (up position)
position, this could drain the battery. Make sure the turns on flow to the tool or tools depending on if you
ignition switch is returned to the OFF position. are using one or both circuits.

STARTUP
1. Before starting the engine check the engine oil and
COUPLERS (HOSE CONNECTIONS) hydraulic fluid level.
Top Male Quick Disconnect 2. Check to make sure the flow Control levers are in
Couplers (Pressure Fluid Out) the OFF position (Down), the power unit will not
start if the levers are in the “UP” position (ON).
3. Connect hoses and the tool as described on page
9.
4. It is not necessary to choke the engine, it is
equipped with a “Electronic Fuel Management
System” that does not have a manual choke.
5. Set the throttle control lever to the left (5-GPM)
setting. Once the unit starts and is warmed-up the
lever can be moved to the 8-GPM setting if desired.
6. Turn the Ignition Switch to the START position.
After the engine starts, release the switch.
7. Allow the engine to warm up.
Bottom Female Quick Disconnect
8. Turn on the flow to the tool by lifting the “Flow
Couplers (Return Fluid In)
Control Levers” up into the on position, lift both
Facing the control panel, the top (2) male couplers are levers if running two circuits (two Tools).
the PRESSURE FLUID OUT fittings. The bottom (2)
female quick disconnect couplers are the RETURN SHUTDOWN
FLUID IN. Their are two independent circuits, one on 1. Ensure the flow control levers are in the OFF
the left and one on the right, each controlled by the position (Down).
adjacent lever.
2. Move the Ignition Switch to the OFF position.
12 ► HP TWIN8 User Manual
 MAINTENANCE
COLD WEATHER STARTUP • Change the hydraulic filter element every 200
hours of operation. Change more often if cold,
1. Use the procedures described under “STARTUP” moist or dusty conditions exist.
and then follow the procedure below.
• Check oil cooler for debris. Remove debris with air
2. Hydraulic fluids are thicker in cold weather. pressure.
Therefore, it is recommended that the engine
be run at low idle long enough to bring the fluid BATTERY MAINTENANCE
temperature up to a minimum of 50 °F/10 °C.
• If the power unit is not in use for two or more months,
3. If the tools and tool hoses are cold, it is check the battery once a month and charge if the bat-
recommended to allow hydraulic fluid to circulate tery voltage is below 12.5V. Charge at 1.3A for 5-10
through the tool hoses until warm before using the hours.
tool.
• If the battery voltage is below 12.0V, charge at
ENGINE MAINTENANCE 1.3A for 12-18 hours, let the battery sit for 1-2 hours
and check the voltage. If the voltage is not 12.5V or
Follow the maintenance schedule and general greater, replace the battery.
maintenance instructions and emissions control
maintenance in the engine operators manual furnished • Always charge using a charger as rated as close to
with the power unit. 1.3A as possible.

Fuel system emissions maintenance: • Checking battery voltage and charging can be done
through the 12V marine plug on the battery cover when
• Check the fuel system emissions components using an appropriate adapter.
once a year to verify that the components are in
good condition and do not show signs of leakage. If
leakage is found, replace part.
STORAGE
• Clean the unit thoroughly before storage. Do not
• Check fuel lines, tank, cap and fittings frequently
use water pressure.
for cracks or leaks. Replace if necessary.
• Always store the unit in a clean and dry facility.
• Clean the fuel cap area of dirt and debris.
• If the unit will be stored for a prolonged period
• Replacement parts must be the same and installed
(over 30 days), add a fuel additive to the fuel tank
in the same position as the original parts.
to prevent the fuel from gumming. Run engine for 2
minutes to circulate the additive throughout the fuel
HYDRAULIC SYSTEM MAINTENANCE system.

• Check hydraulic fluid level daily. Add fluid per

specifications in this manual. (See “HYDRAULIC
FLUID” under the section titled “PRE-OPERATION” WARNING
page 11.
• Remove condensed moisture from the hydraulic When storing fuel or equipment with fuel in the tank,
fluid by pumping the hydraulic fluid into a 5 store away from appliances that have pilot lights or
gal/20 L. container through the pressure hose. other ignition sources, they can ignite fuel vapors.
Make sure the engine is at idle when performing
this procedure. When the hydraulic reservoir is • Replace crankcase oil with new oil.
empty turn the engine off immediately.
• Remove spark plugs and pour approximately 1
• Allow the fluid to sit long enough for the water to ounce (30 ml) of engine oil into each cylinder.
settle to the bottom of the container. Slowly pour Replace spark plugs and crank the engine slowly to
the fluid back into the hydraulic tank, avoiding the distribute the oil.
water at the bottom of the container.
• Check hydraulic reservoir for water. If water is
• Each day, check hydraulic lines and fittings for found, change the oil and circulate it through the
leaks, kinks, etc. Do not use your hand to perform tool hose and tool. (See “HYDRAULIC SYSTEM
this check. MAINTENANCE” earlier in this section).
• Disconnect tool hoses.

HP TWIN8 User Manual ◄ 13

 MAINTENANCE
Standard Maintenance Schedule
Hours Daily 5 25 50 75 100 125 150 175 200
Foam Air Pre-Cleaner C I I R I I I R
Paper Air Filter C R R
Inline Fuel Filter R
Spark Plugs (Gap-0.030 in (0.76 mm) R R
Engine

Engine Oil Filter R R R R R

Engine Oil R R R R R
Engine Oil Level I
Remove Dirt & Debris With Brush I
Clean Air Cooling System (don’t use water) C C
Hydraulic Fluid Level I
Hydraulic Fluid R
Hydraulics

Remove Condensed Moisture R R

Check For Leaks, Kinks, etc. I
Hydraulic Fluid Filter I I I R
Clean Hydraulic Fluid Cooler C C
Relief Valve Settings I I I I

Heavy Duty Maintenance Schedule

Hours Daily 5 25 50 75 100 125 150 175 200
Foam Air Pre-Cleaner C* R I R I R I R
Paper Air Filter C* R R R R
Inline Fuel Filter R
Spark Plugs (Gap-0.030 in (0.76 mm) R R R R
Engine

Engine Oil Filter R R R R R R R R R

Engine Oil R R R R R R R R R
Engine Oil Level I
Remove Dirt & Debris With Brush I
Clean Air Cooling System (don’t use water) C C C C
Hydraulic Fluid Level I
Hydraulic Fluid R
Hydraulics

Remove Condensed Moisture R R R R

Check For Leaks, Kinks, etc. I
Hydraulic Fluid Filter I R I R
Clean Hydraulic Fluid Cooler ** C C C C
Relief Valve Settings I I I I

C Clean (* In dusty conditions or when airborne debris is present, clean more often).
I Inspect (** In dusty conditions or when airborne debris is present, inspect the back side of cooler often).
R Replace
For additional maintenance information see the Briggs & Stratton engine operator’s manual that was supplied
with the power unit.
14 ► HP TWIN8 User Manual
 MAINTENANCE
SEE PAGE 19 FOR REPLACEMENT FILTER PART NUMBERS
FUEL FILTER, FUEL LINE
FROM TANK TO FILTER
“GG” CONNECTION ENGINE OIL HYDRAULIC OIL FILTER
See Page 27 COOLER

HYDRAULIC
FUEL LINE FROM TANK
TO FUEL PUMP TANK

THROTTLE
CABLE

FUEL VAPOR LINE

FROM CARBON CANISTER
TO ENGINE (CONNECTION “HH”)
See Page 27

ENGINE OIL CHECK & QUICK ENGINE

OIL DRAIN AIR CLEANER
FILL (DIP STICK)

FUEL TANK
SPARK PLUG

HYDRAULIC
OIL COOLER

HP TWIN8 User Manual ◄ 15

 CIRCUIT TESTING

GENERAL 4. Check that the tester restrictor valve is fully open

(counterclockwise) on the flow and pressure tester.
Tests and adjustments should be performed
periodically to ensure the power unit is operating 5. Start the engine and allow it to run until warm.
at maximum efficiency. Use a calibrated flow and 6. With the throttle control in the far left position, the
pressure tester. This tester can be used to isolate (5-GPM) circuit can be tested, or moving the lever
problems in both the engine and hydraulic system prior to the far right will allow testing the (8-GPM) circuit.
to any power unit disassembly. a. 5-GPM Range 4-6 gpm/15-23 lpm
b. 8-GPM Range 7-9 gpm/26.5-34 lpm
TESTING THE HYDRAULIC CIRCUIT
The following tests can be performed to ensure that
7. Slowly turn the restrictor valve clockwise while
the hydraulic pump is supplying the correct flow and
watching the pressure gauge. The flow rate shown
pressure and that the system relief valve is operating
above in step 6 should stay at the selected flow
properly.
range.
During these tests, make sure the engine is warm and
8. When the pressure reaches 2100–2200 psi/145–
operating smoothly. If test results are not as specified,
152 bar, the relief valve should begin to open.
refer to the troubleshooting table in this section for
The pressure at which the relief valve just begins
possible causes.
to open is commonly referred to as the “cracking
TESTING THE 5 OR 8 GPM CIRCUIT pressure”. At the “cracking pressure,” the flow rate
should start to drop because the relief valve is
To test the circuit, proceed as follows:
allowing fluid to bypass to the hydraulic reservoir.
Throttle Control Lever The “cracking pressure” is preset at the factory
and if it is not within the above range (2100-2200)
psi, the relief valve must be re-set as follows: The
relief valves are located on the control block which
is directly behind the couplers on the dash panel
(See item 10, pg-22) for location. Use a wrench to
loosen the nut on the relief valve.
9. Use an Allen wrench to adjust the relief valve.
Turn clockwise to raise the pressure and
counterclockwise to reduce the pressure. Tighten
the nut and retest.
10. Check both the 5 and 8 gallon flow settings and
then follow the same procedure to test the other
circuit (each circuit has its own relief valve).

Flow Control Lever(s)

1. Install a calibrated flow and pressure tester across

the two hose ends (where the tool would normally
be connected).
2. Set both flow control levers to the OFF (down)
position.
3. Set the throttle control lever to the far left for 5
GPM, after the engine is started you can leave the
lever in this position if you are testing the 5 GPM
circuit or move the lever to the far right to test the 8
GPM circuit.

16 ► HP TWIN8 User Manual

 TROUBLESHOOTING

Problem Cause Solution

Engine will not start Battery not connected. Attach battery cables, check wires.
Weak battery. Test battery, charge or replace.
No fuel. Add fuel.
Fuel filter plugged. Replace fuel filter.
Defective spark plugs. Remove plugs, check gap, clean or
replace.

Low Engine Oil Check Oil Level

Flow Control Levers in the “ON” Move the levers to the off position.
position.

Fluid blowing out of fluid reservoir Hydraulic tank overfilled. Correct the fluid level.
vent. Pump suction leak. Check suction connections. Tighten
if necessary.
Hydraulic tool won’t operate. Flow control lever(s) not in the (ON) Check that the flow control lever(s)
position. are in the ON position.
Incorrect hose connection to tool. Make sure the tool hose circuit
goes from left (pressure) fitting to
tool and back to the right fitting
(return). Fluid always flows from the
male to female fittings.
Quick disconnect fittings defective. Detach from hose, connect set
together and check for free flow.
Hydraulic fluid level low. Check for correct fluid level. Fill
using the recommended fluid.
Relief valve stuck open. Adjust or replace valve.
Suction hose kinked. Make sure suction hose from
fluid reservoir to pump inlet has a
smooth curve.
Tool is defective. Refer to tool manual.

HP TWIN8 User Manual ◄ 17

 SPECIFICATIONS

HP TWIN8 SPECIFICATIONS

Engine:.............................................................................................................. 27 hp OHV, Briggs & Stratton Engine

Output Capacity (Dual 5 or Dual 8 Circuits)....................... Two 5 gpm/20 lpm Circuits or Two 8 gpm/30 lpm Circuits

Length:............................................................................................................................................. 37.5 in./95.25 cm

Width:............................................................................................................................................... 25.75 in./65.4 cm
Height:.................................................................................................................................................... 30 in./76.2cm

Weight (Wet): ........................................................................................................................................360 lbs/163 kg

Fuel Tank Capacity:.............................................................................................................................. 4.7 gal./17.8 ltr

Estimated Gas Consumption Per Hour................................................................................................... 2.5 gal/9.4 ltr
Hydraulic Reservoir Capacity:.............................................................................................................. 3.2 gal./12.1 ltr

Relief Valve “Crack” Setting............................................................................................................... 2100 psi/145 bar

Full Relief Setting.............................................................................................................................. 2500 psi/172 bar
Nominal Pressure.............................................................................................................................. 1500 psi/103 bar
Max Pressure.................................................................................................................................... 2000 psi/138 bar

Circuit Type.............................................................................................................................................. Open Center

HTMA/EHTMA Category......................................................................................................................... Type 1 and 2

C D

POWER UNITS & GAS/FUEL DRIVEN EQUIPMENT: A1. Federal Emission Component Compliance 40CFR part
1060.120 Stanley warrants all fuel system emission components for 2 years from the date of original purchase
provided there has been no abuse, neglect, modifications, or improper maintenance.
Components covered. The emission-related warranty covers all components whose failure would increase the
evaporative emissions. Your emission-related warranty does not cover components whose failure would not
increase evaporative emissions. Coverage under this warranty extends only to the following parts; fuel tank,
fuel cap, fuel hose and vapor hose from the fuel tank to the engine and any connectors that are apart of the fuel
system.
The equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser and
each subsequent purchaser and is in compliance with 40 C.F.R. 1060.120 standards. The equipment is free from
defects in materials and workmanship that may keep it from meeting these requirements.

18 ► HP TWIN8 User Manual

 ACCESSORIES & FILTERS

ACCESSORIES
Coupler Male, Parker SAE.................................................................................................................................72398
Coupler Female, Parker SAE.............................................................................................................................72397
Coupler Set Male & Female, Parker SAE..........................................................................................................72396
Flow and Pressure Tester...................................................................................................................................04182
Hose Assy, 50 ft., with couplers ........................................................................................................................31848
Hose Assy, 25 ft., with couplers ........................................................................................................................31972

FILTERS
ENGINE HYDRAULIC
MODEL
OIL FILTER AIR FILTER FUEL FILTER OIL FILTER
HP28B02 18384 205053 205057 40408

HP TWIN8 User Manual ◄ 19

 LOWER FRAME ILLUSTRATION
Item 5 pressure switch (not pictured)
mounts next to engine oil filter. 15 12

1 5
31 17

13
16
3 11
30 10
6 14
Item 26 control EE
block on pg 22 10 7 10
mounts to backside 10 9 19
of this plate.
22
Item 19 mounts
inside lower
frame on axles
20
26
10
10
CC
23 21

16

29 8

2
24

Item 24 mounts
BB inside lower
CONNECTION frame using
25 see pg 27 DD fasteners item 10
10 CC above
3
18

10
DD
28
10
AA
10
CONNECTION
4
DD see pg 27

3 10

20 ► HP TWIN8 User Manual

 LOWER FRAME PARTS LIST

ITEM P/N QTY DESCRIPTION

1 12470 2 HHCS 10-24UNCX0.875
2 12787 4 FLANGE NUT 5/16-18
3 19534 6 HEX FLANGE BOLT 3/8-16 X 1
4 21713 2 VIBRATION MOUNT
5 31765 1 PRESSURE SWITCH
6 40369 2 WIRE BOOT
7 59074 6 HEX FLANGE BOLT 1/4-20 X 1/2
8 67511 2 RUBBER MOUNT
9 71937 4 HEX FLNG BOLT 3/8-16 X 1
10 71939 28 HEX FLANGE BOLT 1/4-20 X 3/4
11 72402 1 STARTER SOLENOID
12 72403 1 MUFFLER
13 72412 1 CLAMP 2.5 - 3.5 IN
14 72413 1 SOLENOID GROUND STRAP
15 72448 1 BRIGGS M49 27-HP
16 371067 2 WASHER 3/8" I.D.
17 208887 1 THROTTLE CABLE ASSY
18 202725 1 SKID PLATE, POWER UNIT
19 202726 1 AXLE BRACE, POWER UNIT
20 202731 1 ASSEMBLY, LOWER FRAME
21 203031 2 TIRE/WHEEL 4.10/3.50-6 FF
22 203034 1 TIEDOWN, BATTERY
23 203036 1 BATTERY, SEALED, 12V, 13AH
24 203038 1 ASSY, ROTATION STOP
25 203040 1 ASSY, GRILL, AIR INTAKE
26 203222 4 CAPSCREW 1/4-20UNCX1/2
28 203254 1 SUPPORT FOOT ASEMBLY
29 203411 1 CLIP NUT 1/4-20 .125-.156 GRIP
30 204331 2 WASHER 1/4 NEOPRENE
31 204332 1 KNOB, TAPERED, RED

72439 1 WIRE HARNESS

(NOT PICTURED)

HP TWIN8 User Manual ◄ 21

 HYDRAULIC GROUP ILLUSTRATION
Connects to item 10 EE on Connects to hose (Item
Connects to (Item lower frame, see pg 20 36) at left (see FF) Connects to hose (Item
7) below 37) at left (see JJ)
36 11 11 34 12
37

11
FF
9
JJ

Connects to back
of control block, 48 9 7 49
item 26 Below
35

32

19
2 1 18 16 26 10 31 33
21

13

22
3
46
4
40 23
29

30 47

25
44
20
14
Connects to item
15 24 on pg-20 inside
See page 26 for lower frame.
28
close-up of Control
Block
See pg-20 for 45
38 24
mounting location
45
of Item 26 Control 5
Block 9 17
9
Connects to
lower fittings 11 11
on Hyd tank 9

11

42

22 ► HP TWIN8 User Manual

 HYDRAULIC GROUP PARTS LIST

ITEM P/N QTY DESCRIPTION ITEM P/N QTY DESCRIPTION

1 04216 2 WASHER 35 203222 4 CAPSCREW 1/4-20UNCX1/2
2 04313 2 RETAINING RING 36 203232 1 HOSE, COOLER-FILTER
3 06988 2 BACK-UP RING -018 04306X20.25
4 06989 2 O-RING 37 203233 1 HOSE, COOLER-BLOCK
04306X30.00
5 10793 2 HSHCS 3/8-16 X 1-1/4
38 203245 2 HOSE, PRESSURE, PUMP-
7 40364 1 ELBOW 45 3/4 SAE TO 3/4 BLKHD
BARB
40 203246 2 JAM NUT
9 59104 6 HOSE BARB 12SAE 3/4 HOSE
42 203247 2 HOSE TANK-PUMP
10 59131 2 RELIEF VALVE 04306X21.00
11 62199 10 HOSE CLAMP 44 204332 2 KNOB, TAPERED, RED
12 71908 1 OIL COOLER 45 204538 2 CONNECTOR, -10 SAE-5/8
13 PARTS NOLONGER USED 46 204539 1 HSHCS 7/16-20 X 1.00
14 72397 2 COUPLER FEMALE, PARKER 47 204808 1 VALVE ASSY, ATM
15 72398 2 COUPLER MALE, PARKER 48 204839 1 TEE, RUN, -12 SAE
16 72414 2 MICRO LIMIT SWITCH 49 204840 1 HOSE, BLOCK-FILTER
17 72425 1 HYDRAULIC PUMP, DUAL 04306X14.5
18 72455 4 CAPSCREW 4-40 x1/2 HSBH
19 72521 1 SQUARE KEY-.25 X .75
20 350237 1 HOLLOW HEX PLUG - 8 SAE
21 202740 2 ASSY, MANIFOLD TUBE
22 203024 1 COUPLER, PUMP/FAN NOTE:
23 203025 1 BUSHING, TAPER LOCK, 5/8" CONTROL BLOCK ASSEMBLY P/N-203051
24 203026 1 NUT, COUPLER, PUMP/FAN (INCLUDES THE FOLLOWING)
25 203046 1 ASSY, TORQUE ARM Item 1 thru 4, 10, 16, 18, 26, 28 thru 30.
26 203049 1 CONTROL BLOCK, DUAL
(SEE NOTE FOR COMPLETE COUPLER SET 72396 (INCLUDES MALE AND
ASSEMBLY) FEMALE)
28 203052 1 SPOOL, ON-OFF, RH
29 203053 1 SPOOL, ON-OFF, LH
30 203054 2 ROD, ON-OFF SPOOL
31 203063 2 CONNECTOR, -8 SAE-1/2
ORFS
32 203064 1 BLOWER WHEEL, 9.125X1.75
33 PART NOLONGER USED
34 203067 1 ASSY, HOUSING, BLOWER,
9"

HP TWIN8 User Manual ◄ 23

 7 6 5 4

TION

ELEASE
UPPER FRAME ILLUSTRATION & PARTS LIST

13

1
5

12

11 9

10

14

14

3
DD CONNECTION Mounts
to Lower Frame see
15 Fastener DD pg 20

14

ITEM P/N QTY DESCRIPTION ITEM P/N QTY DESCRIPTION

1 60946 1 HOUR METER 8 203228 2 FASTENER, 1/4 TURN, 6MM
2 67899 1 ROTARY SWITCH & KNOB 9 203229 2 RETAINER, 1/4 TURN, 6MM
3 202710 1 BATTERY COVER 10 203231 2 RECEPTACLE, 1/4 TURN, 6MM
4 202714 1 HANDLE, ASSEMBLY 11 204328 2 GROOVED CLEVIS PIN .5 X 3.00
NSIONS ARE GIVEN IN INCHES AND
SHED PART. TOLERANCES AND SURFACE 5
WEIGHT: LBS
4637.0
SCALE:
0.300 202717
DRAWN BY:
1
COATING CODE:
HANDLE RELEASE
MATERIAL CODE:
12 204329 1 GROOVED CLEVIS PIN .5 X 2.50
SPECIFIED BELOW (EXCEPT AS NOTED):
+/-.020
FINAL ASM DRAWING 13 204330 2 SHSS 3/8 X 1/4 X 1/2 THD LGTH
6 202723
POWER 1 LIFT BRACKET
TITLE:

1°0'
SHARP EDGES:
OR .010 x 45°
HP2.8 UNIT
SHEET: SIZE: DATE: REVISION: PART NUMBER:

14 204335 3 E-CLIP .500 DIA

OUGHNESS: 125
1 OF 1
7 D 203055203060UPPERFRAME
06/04/13D1 UPPER FRAME ASSEMBLY
7 6 5 4
15 64942 1 12 VOLT RECEPTACLE ASSY

24 ► HP TWIN8 User Manual

 HYDRAULIC FLOW

HYDRAULIC
FILTER ASSY
HYDRAULIC TANK
COOLER

CONTROL BLOCK

PUMP

TOOL
CONNECTIONS

HP TWIN8 User Manual ◄ 25

 CONTROL BLOCK DETAIL
CONTROL BLOCK ASSEMBLY P/N-203051 (INCLUDES THE Connects to lower
FOLLOWING) Item 5 thru 8, 13, 18, 20, 25, 27 thru 29, and 53. fitting on cooler,
49
see JJ pg-22 Connects to upper
3 fitting on cooler,
see FF pg-22
10

14
50
32
11

40 14
12

52
15 41
33

25
14
20
13

30

22
28

36

17
12 34
39

18
38
37

16

-10 SAE fittings

attach to pump.
27 53 29 8 7 5 6

ITEM P/N QTY DESCRIPTION ITEM P/N QTY DESCRIPTION

3 01525 2 CAPSCREW 3/8-16 X 3/4 27 203052 1 SPOOL, ON-OFF, RH
5 04216 2 WASHER 28 203053 1 SPOOL, ON-OFF, LH
6 04313 2 RETAINING RING 29 203054 2 ROD, ON-OFF SPOOL
7 06988 2 BACK-UP RING 30 203063 2 CONNECTOR, -8 SAE-1/2
8 06989 2 O-RING 32 203232 1 HOSE, COOLER-FILTER
10 40364 1 ELBOW 33 203233 1 HOSE, COOLER-BLOCK
11 40433 2 HEX FLANGE BOLT 34 203245 1 HOSE, PRESSURE, PUMP
12 59104 2 HOSE BARB 12SAE 3/4 HOSE 36 203246 2 JAM NUT
13 59131 2 RELIEF VALVE 37 204332 2 KNOB, TAPERED, RED
14 62199 6 HOSE CLAMP 38 204538 2 CONNECTOR, -10 SAE-5/8
15 71939 4 HEX FLANGE BOLT 39 204808 1 VALVE ASSY, ATM
16 72397 2 COUPLER FEMALE PARKER 40 204839 1 TEE, RUN, -12 SAE
17 72398 2 COUPLER MALE PARKER 41 204840 1 HOSE, BLOCK-FILTER
18 72414 2 MICRO LIMIT SWITCH 49 206046 1 CARBON CANISTER, 400CC
20 72455 4 CAPSCREW 4-40 x1/2 HSBH 50 206049 1 BRACKET, CANISTER
22 202740 2 ASSY, MANIFOLD TUBE 52 207988 1 BRACKET, TANK MOUNT
25 203049 1 CONTROL BLOCK, DUAL 53 350237 1 HOLLOW HEX PLUG - 8 SAE
26 ► HP TWIN8 User Manual
 HYDRAULIC & FUEL TANKS
FUEL TANK VAPOR LINE CONNECTION
HYDRAULIC TANK FUEL LINE “HH” TO ENGINE (SEE
CONNECTION “GG” PAGE 15)

HYDRAULIC OIL FILTER P/N- TO FUEL FILTER (SEE

40408 (NOT PICTURED) PAGE 15) 1 13
7
16

BOLTS TO TOP 5

6 OF CONTROL 6
BLOCK ITEM 26,
19
3 PAGE 22
18
7

CONNECTS TO TANK
2
MOUNT BRACKET 6
3
(item 52, pg-26)
6 11

14 6
10

12

4 15

8
CONNECTS TO
“AA” SEE PAGE 20
5

ITEM P/N QTY DESCRIPTION

1 02525 2 HHCS 3/8-16UNC X .7500
CONNECTS TO 3 40433 2 HEX FLANGE BOLT 5/16-18
“BB” SEE PAGE 20
5 71794 1 FUEL CAP
6 72317 4 5/16" SPRING HOSE CLAMP
ITEM P/N QTY DESCRIPTION
7 72451 2 1/4" SPRING HOSE CLAMP
1 71939 4 HEX FLANGE BOLT
8 203224 2 ISOLATOR, GROMMET
2 72405 1 FILTER HOUSING ASSY
10 204458 1 ELBOW, 90, 1/4 NPT
3 203056 4 WASHER
11 204459 1 FUEL PICKUP, 21", 1/4 NPT
4 203223 1 SIGHT GAUGE, 5" W/TEMP
12 204462 1 SIGHT GAUGE, 5", FUEL
5 203224 2 ISOLATOR, GROMMET
13 204536 1 HOSE, VAPOR 72441X26.5
6 203253 5 CAPSCREW
14 204537 1 HOSE, FUEL 04308X16
7 207998 1 ASSEMBLY, HYD TANK
15 204842 1 ASSEMBLY, FUEL TANK
16 206046 2 CARBON CANISTER, 400CC
18 206055 1 ASSY, BRACKET
19 206057 1 HOSE, FUEL 04308X8
HP TWIN8 User Manual ◄ 27
 Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
503-659-5660 / Fax 503-652-1780
www.stanleyhydraulics.com