Secoroc Rock Drilling Tools

Secoroc Y Series Surface Rock Drill

Secoroc Y19A Hand Held Rock Drill
Operator's instructions / Spare parts list
Foreword
Thank you for selecting the Secoroc hand held rock drill Y19A.

These instructions were developed to help you get the best performance and
productivity from the use of your new rock drill.

Please refer to them also for the correct maintenance of the rock drill.

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Table of Contents
Scope of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using the rock drill for the first time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fitting and removing the drill steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Before fitting the drill steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fitting the drill steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing the drill steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Throttle lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting the rock drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stopping the rock drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking the lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Blow-cleaning the drill hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
When you have finished drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Once a shift (after 8 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Once a week (after 40 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Once a month (after 200 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . 10
Selection of spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Scrapping and waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Spare parts list and exploded drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Scope of application
Hand held rock drill model Y19A is mainly used for drilling, secondary blasting and
other work in mines, railway and water conservancy projects. It is designed for both
dry and wet rock drilling on hard and medium hard rock, vertically downwards or
inclined blast hole. For wet drilling, the water pipe nut must be replaced with the air
pipe nut and the water pipe. The rock drill can be equipped with pusher leg FT100
and FY200A lubricator.

Specification
Pneumatic rock drill Y19A
Weight 19 kg
Dimension (L x W x H) 600 x 534 x 157 mm
Cylinder diameter 65 mm
Piston stroke 54 mm
Working pressure 4–5 bar(e)
Impact energy (at 5.0 bar (e)) ≥40 J
Impact energy (at 4.0 bar (e)) ≥28 J
Air consumption (at 5.0 bar (e)) ≤43 l/s
Air consumption (at 4.0 bar (e)) ≤37 l/s
Impact frequency (at 5.0 bar (e)) ≥35 Hz
Impact frequency (at 4.0 bar (e)) ≥28 Hz
Torque (at 5.0 bar (e)) ≥12.5 Nm
Torque (at 4.0 bar (e)) ≥9.5 Nm
Noise level ≤121 dB(A)
Water pressure working pressure -1 bar(e)
Air hose inner diameter 19 mm
Water hose inner diameter 13 mm
Drilling diameter 34–40 mm
Max drilling depth 5 m
Working temperature -30 to +50 ºC
Shank size H22x108 mm

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Safety instructions
To reduce the risk of serious injury or death to yourself or others, carefully read
through this instruction booklet before putting the rock drill to use. Always follow
the instructions given in this manual.
hh Always wear a safety helmet, impact resistant eye protection with side protection
and ear protectors with CE mark during drilling. Any local regulations that exist
must also be observed.
hh When drilling in certain minerals, there is a risk of spark generation. Before
starting work, check that the machine is approved (in accordance with local
regulations) for work under such conditions.
hh Always take great care when using the machine. The drill steel is subjected to
heavy loading and can break, with a risk of injury to personnel.
hh Check that the hoses used are of the right quality, and that all hose connections
are in good condition and properly tightened.
hh Before starting work on any of the systems, make sure that the air and water
systems are un-pressurized.
hh Make sure that there are no concealed wires or other sources of electricity.
Never drill near any electric wires or other sources of electricity.
hh Exposure to crystalline silica (sometimes called 'silica dust') as a result of drilling
in rock may cause silicosis, cancer or death. To reduce silica exposure, use water
flushing.
hh A compressed air hose that comes loose can lash around and cause personal
injury or death. Check that the compressed air connections are not damaged and
that they are properly attached.

5
Operation

Using the rock drill for the first time

When the rock drill arrives from the factory, the inside of the tool is coated with
heavy oil to prevent corrosion.
After unpacking and installing the tool, pour a small amount of lubrication oil into
the air connection and operate the tool on partial throttle to clean the interior.
Follow this immediately with a liberal amount of air tool oil.
The rock drill is lubricated with oil mixed with compressed air, which is taken to the
parts that need continuous lubrication. Oil is metered into the compressed air using
the FY200A lubricator connected to the air line.

Preparations before starting

1. Check the drilling equipment

hh Check that all of the drilling equipment is in good working order.
hh Check that the impact surface of the drill steel shank is flat with no signs of wear.
hh Make sure that the air inlet and exhaust ports are free from obstructions.
hh Check that the flushing holes in the drill steel and drill bit are not blocked and
that the flushing air/water flows through without obstruction.
hh Ensure that the fittings are tight and leak-proof.

WARNING
A compressed air hose that comes loose can lash around and cause personal injury or
death. Check that the compressed air connections are not damaged and that they are
properly attached.

2. Blow out the air hose

Every day before using the drill, blow out the air hose to clear it from accumulated
dirt and moisture.

3. Check the lubrication oil level

hh Fill the lubricator with oil if necessary.
hh Always use a recommended lubricant.

Lubricant recommendation
Use a mineral-based air tool oil
Ambient Viscosity grade
temperature ºC (ISO 3448)
-30 to 0 ISO VG 32-68
-10 to +20 ISO VG 68-100
+10 to +50 ISO VG 100-150

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4. Air/water pressure and hose dimensions

Air pressure
Ensure that the compressor can deliver the required air pressure of 5 bar at the
machine.
hh High pressure (>6.3 bar) causes rough operation and damage.
hh Low pressure (<4 bar) results in a slow drilling speed.

Water pressure
Set the water preassure to around 3 bar. Maximum water pressure is 1 bar less
than the air pressure. For example if the air pressure is 5 bar, the water pressure
must be below 4 bar to prevent water entering the impact mechanism.

Air hose dimensions

The air hose diameter must be no less than 19 mm. The inner diameter of
connection nipples and hoses must be no less than 17 mm. The ideal overall air
hose length is less than 20 m.

Water hose dimensions

The water hose inner diameter must be no less than ½".

5. Prevent freezing
In low ambient temperatures, ice can form in the machine. This can be avoided if
the water in the compressed air is removed. This can be done by equipping the air
lines with water separators and drainage points for water condensate.
If the rock drill ices up, it must not be heated to melt the ice. Let the ice thaw at
room temperature.
Do not pour methylated spirits or similar substances into the rock drill, as they will
interfere with the lubrication and lead to increased wear.

6. Conversion to water flushing

The Y19A is normally used for dry drilling. When wet drilling is required, remove
the air pipe nut (spare parts list, No. 29). Replace it with the water pipe nut (spare
parts list, No. 2) and the water pipe (spare parts list, No. 1). Connect the water hose
to the water pipe and turn on the water supply.

Fitting and removing the drill steel

Before fitting the drill steel

hh Check that the drill steel shank is of the correct size and length for the chuck
used.
hh The shank must be clean and the drill steel must be in good condition.
hh The suitable quenching hardness of the shank is HRC48-53. A harder end face will
cause piston damage and breakage of the end face of the piston. If the shank face
is too soft it will be easily deformed by the piston which will result in difficulty in
removing the drill steel.
hh The shank end face shall be flat and perpendicular to the axis.
hh Remove sharp edges from the shank's end face. A rough shank surface will cause
premature piston failure.
hh Inspect the drill steel: A dull drill steel will slow down the drilling speed and
overstrain the drill mechanism. When changing drill steel make sure that the new
one is the correct size to follow your previous bore.

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hh Before drilling check that the flushing hole in the drill steel is not blocked.

Fitting the drill steel

1. Push the retainer outwards in the direction of the arrow (see picture below),
until the front portion of the retainer is able to accommodate the drill steel
collar.
2. Insert the drill in the chuck.
3. When the drill bottoms, push back the retainer to lock it.

Removing the drill steel

1. Push the retainer outwards in the direction of the arrow until the drill steel
collar disengages from the front of the retainer.
2. Pull the drill steel out.
3. Push back the retainer.

Controls

Throttle lever
The rock drill is equipped with a throttle lever for regulating the compressed air to
the percussion mechanism.

A. Extra blowing, water flushing, no drilling

B. Stop

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 C. Low throttle
D. Medium throttle
E. Full throttle

Drilling

Starting the rock drill

1. Open the main valve for compressed air.
2. Align the rock drill so that the drill steel touches the desired collaring point.
3. Move the throttle lever forward a little, which will start water flushing (if
water is connected), percussion and rotation.
4. Collar the hole with reduced feed force.
5. Move the throttle lever fully forward once the drill steel has gained a secure
footing in the rock.

Note! Do not bend the drill steel as this will increase wear of the shank bushing and
piston. Furthermore, it can also affect drilling efficiency and increase the risk
of drill steel breakage.

Stopping the rock drill

Pull the throttle lever backwards, which will stop percussion, rotation and flushing
water.

Checking the lubrication

The chuck and drill steel shank must always be covered by a film of oil.

Blow-cleaning the drill hole

CAUTION
When blow-cleaning, particles and dirty flushing water can emerge at speed from the drill
hole.
hh Move to the side and cover your eyes before starting to blow-clean the drill hole.
hh Always wear impact resistant eye protection with side protection to avoid injury.
hh Make sure that no co-workers are in range when blow-cleaning.

If powerful blow-cleaning of the drill hole is required, turn the throttle lever fully
backwards, whereupon the rock drill stops. This can be done during drilling. When
the drill hole is clean, turn the extra blowing lever forwards again to re-start the
rock drill.

When you have finished drilling

Run the rock drill at medium speed when retracting the drill steel from the drilled
hole.

9
Lay down the rock drill on a stone, wooden plank or similar object, so as to prevent
drill cuttings and other foreign matter from entering the chuck.
Turn off the water pressure before the air pressure. Run the rock drill for a few
seconds to clean out water and moisture after the water has been shut off.

Maintenance
Regular maintenance is a prerequisite for machine safety. Replace damaged and
worn components in good time.
Check the machine and drill steel for wear and damage at regular intervals. Do not
use a very worn or damaged drill steel.
When cleaning mechanical parts with a solvent, make sure that you comply with
current health and safety regulations and ensure that there is sufficient ventilation.
Daily maintenance, regular checking of wearing parts and carrying out repairs in
good time prevents breakdowns and increases the service life of the machine.
hh Make sure that no foreign matter enters the machine.
hh Always hose down and wipe clean the rock drill after use.

Once a shift (after 8 hours of operation)

hh Check the wear in the chuck bushing. If the wear limit has been exceeded, the
drill steel shank will wear more quickly, or become deformed. This will lead to
stoppages and increased drill steel consumption.
hh Check the tightness of the side bolt nuts.
hh Check the hoses, couplings and controls for leakage and damage.
hh Check that the rock drill is receiving enough lubrication. Fill the lubricator with oil
if necessary.
hh Every day before using the drill, blow out the air hose to clear it from
accumulated dirt and moisture.
hh Drain the water separator (if one is used).
hh Check the air and water pressure. Make sure that the water pressure is at least 1
bar lower than the air pressure (if water is connected).

Once a week (after 40 hours of operation)

Carry out a basic check of all functions of the drilling equipment.

Once a month (after 200 hours of operation)

hh Send the rock drill to a workshop for inspection. The local operating conditions
will determine whether or not this is a suitable interval for overhauling the drill.
hh Clean out the water separator (if one is used).

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Selection of spare parts
Use only genuine parts for replacement, to ensure stable performance. Do
not use pattern parts, which not only have a short working life but also cause
consequential damage to other parts, due to differing measurements and methods
of manufacturing.

Storage
hh Always oil the rock drill before putting it into storage.
hh Store the rock drill in a clean and dry place.
hh In the case of long-term storage, pour a quantity of oil directly into the rock-drill's
air intake and then turn on the air briefly. This will protect the machine from
corrosion.
hh Protect the chuck using a wooden plug or a clean piece of cotton waste.

Scrapping and waste disposal

Used and worn-out machines must be disposed of in such a way that as much of
the material as possible can be recycled and the impact on the environment is kept
to a minimum.

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Trouble shooting
Problem Cause Solution
Decreased Air leakage in hoses, Change packings, and where
penetration rate couplings required, change parts in the
throttle valve
Shank sleeve Check the shank sleeve for
excessive wear. Replace if
necessary.
Air leakage due to worn Replace the piston and/or cylinder
piston/cylinder
Air leakage due to worn Change the worn part
guide sleeve/pilot guide
Poor rotation Splines of the rifle nut worn Replace the rifle nut if the splines
are worn
Splines of the rifle bar worn Replace the rifle bar when needed
down
Splines on the piston worn Replace the piston when needed
down
The toothing in the ratchet Replace the ratchet housing if the
housing is worn out tooth housing is so worn that the
pawls have difficulty catching
The toothing in the ratchet Replace the ratchet wheel if the
wheel is worn out toothing is so worn that the pawls
have difficulty catching
Chuck nut worn out Replace the chuck nut if the splines
have been worn to 1/2 of the spline
width
Pawls worn Replace all pawls, all pawl springs
and all pawl pins
Uneven running Piston has seized in the Replace the guide sleeve/piston
guide sleeve or the piston guide. If required, polish the piston.
guide Check the piston for heat damage
such as blue colouring and/or
fissures. If it is damaged in this
way, replace the piston as well
Dirty or damaged main Clean and polish the valve so that
valve. Caused by impurities it seals against the corresponding
or foreign matter entering cylindrical and plane sealing
the drill with the compressed surfaces. If this is not possible
air because the defects are too serious,
the valve must be replaced
Freezing. Caused by leakage Check the flushing tubes and seals
in the flushing system or and the water pressure. Drain water
by excess water in the from the compressed air system. If
compressed air or by the problem continues,
excessive water pressure fit a water separator in the airline
system.

12
Problem Cause Solution
Uneven running The side bolts are unevenly Check and repair any damage to
(continued) or insufficiently tightened. the contact points and tighten the
Can cause the various parts bolts with the correct tightening
to lose their alignment, torque
resulting in the seizure
of the movable parts.
Abnormal strains on the
side bolt may result in
fracture at the threads.
The drill gets Lack of oil Add oil and check that it runs
hot through. It is not sufficient that
there is oil in the exhaust air.
There must also be an oil coating
on the shank of the drill steel.
Freezing High level of humidity in the Use water traps
compressed air
Water pressure higher than Lower the water pressure
the air pressure
Water pipe Misalignment of the shank Change drill steel or shank sleeve
breakage or both
Damaged flushing hole in Change drill steel
the shank
Chipping of the Misalignment of the shank Change the drill steel or shank
piston tip sleeve or both
Excessive wear of the Change piston
piston tip
Spline breakage Lack of lubrication Lower the water pressure if it is
the same as or greater than the
air pressure
Increase lubrication or change oil
Dirt intrusion (specially Increase service intervals
when drilling upwards)
Piston breakage Lack of lubrication Lower the water pressure if it is
the same as or greater than the
air pressure
Increase lubrication or change oil
Uneven tension in the side Tighten the bolts correctly
bolts
Worn guide sleeve/piston Change the worn part
guide (can be confirmed by
the cushion test)
Side bolt Uneven tension on the bolts Tighten the bolts correctly
breakage

13
Spare parts list and exploded drawing

14
No. Description Quantity Product no. Product code

1 Water pipe 1 96000216 964H-1-3312310211

2 Water pipe nut 1 96000215 964H-1-3312310210
3 O ring 1 96000502 9605-1-3312310671
4 Back head 1 96000228 964G-1-3312310225
5 Operating valve 1 96000229 964G-1-3312310226
6 Water tube bush 1 96000822 9600-1-3312310019
7 Ratchet 1 96000230 964G-1-3312310227
8 Valve cover 1 96000231 964G-1-3312310228
9 Valve 1 96000232 964G-1-3312310229
10 Valve chest 1 96000233 964G-1-3312310230
11 Valve sleeve 1 96000234 964G-1-3312310231
12 Rifle bar 1 96000235 964G-1-3312310232
13 Cylinder 1 96000227 964G-1-3312310224
14 Rifle nut 1 96000236 964G-1-3312310233
15 Piston 1 96000225 964G-1-3312310222
16 Guiding sleeve 1 96000237 964G-1-3312310234
17 Front head 1 96000226 964G-1-3312310223
18 Rotation sleeve 1 96000816 9600-1-3312310011
19 Shank bushing 1 96000168 9605-1-3312310157
20 Conical spring 4 96000167 9605-1-3312310156
21 Ratchet pawl 4 96000166 9605-1-3312310155
22 Dowel pin 1 96000180 9605-1-3312310170
23 Spring 1 96000179 9605-1-3312310169
24 Drill retainer 1 96000635 9600-1-3312311821
25 Drill retainer spring 2 96000818 9600-1-3312310013

15
16
No. Description Quantity Product no. Product code

26 Drill retainer bolt 2 96000634 9600-1-3312311820

27 Nut 2 96000531 9605-1-3312310713
28 Hexagon thick nut 2 96000518 9605-1-3312310697
29 Air pipe nut 1 96000214 964H-1-3312310209
30 Side bolt 2 96000238 964G-1-3312310235
31 Control handle 1 96000307 962A-1-3312310313
32 Pad 1 96000534 9605-1-3312310716
33 Hexagon thin nut 1 96000524 9605-1-3312310704
34 Fixing pin 1 96000177 9605-1-3312310167
35 Big sealing sleeve 1 96000544 9605-1-3312310727
36 Retaining ring 1 96000182 9605-1-3312310172
37 Pad 1 96000174 9605-1-3312310164
38 Ring seal 2 96000486 9605-1-3312310633
39 Air pipe nut 1 96000823 9600-1-3312310020
40 Air pipe swivel 1 96000825 9600-1-3312310022
41 Rubber handle 2 96000218 964H-1-3312310213
42 Handle rod 1 96000219 964H-1-3312310215
43 Dowel pin 1 96000239 964G-1-3312310236
44 Water tube 1 96000821 9600-1-3312310018
45 Pipe connector 1 96000223 9605-1-3312310220
46 Wing nut 1 96000221 9605-1-3312310218
47 Conical hose nipple 1 96000222 9605-1-3312310219
48 Hoop 1 96000539 9605-1-3312310722
49 Washer 2 96000526 964H-1-3312310706
50 Lock nut 2 96000532 964H-1-3312310714

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NOTES
NOTES
 9852 3030 01 2012.06

Atlas Copco Secoroc AB

Box 521, SE-737 25 Fagersta, Sweden
Phone: +46 223 461 00
E-mail: [email protected]
www.atlascopco.com