Third Midterm
Third Midterm
Third Midterm
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Contents
1 Ceramics 3
1.1 Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Silicates (SiO2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1 Classification according to tetrahedral ordering. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Polymers 5
2.1 Chemical structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Size and shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Solid state polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Composites 7
3.1 Definition and classification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Properties according to matrix type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Particle-reinforced composite materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Dispersion-strengthened composites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.2 Large-particle composites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Fiber-reinforced composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4.1 Avoiding breakages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4.2 Glass Fibers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.3 Carbon Fibers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.4 Aramid fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.5 Boron fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.6 Ceramic fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Structural composite materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.1 Laminar composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.2 Sandwich composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Composite properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6.1 Particle reinforced materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6.2 Fiber reinforced composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7 Processing composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7.1 Open mold processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7.2 Closed mold processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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4.7 Superconductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.7.1 Types of superconductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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Reservados todos los derechos.
( )
−(XA −XB )2
%IC = 100 1−e 4 (1)
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The ionic ceramic structure is comprised of the packing of ions with cations in the interstices. The formation is
determined to reduced the energy of the structure, for it to be the most stable.
• Critical radius (rA /rB ). Used to determine the coordination index and thus the type of structure.
• Electroneutrality of the structure.
• The higher the coordination index the higher the stability.
1.2 Structures
Exercises.
1.3 Silicates (SiO2 )
They are formed based on the tetrahedron of O2 – and Si4 + in the centre. It has a 50/50 Pauling ionic/covalent character.
The packing factor increases as the number of tetrahedral silicates are joined in the corners with each other.
1.3.1 Classification according to tetrahedral ordering.
Glass transition temperature: Temperature at which glass phase transforms from liquid/molten/rubber state
into rigid or glass state.
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∗ Alternative methods
• Starting from pulps and suspensions:
– Slip casting
– Tape casting
– Extrusion
3. Thermal treatments
• Dying and removal of binders
• Sintering: Method to produce ceramics from powders at high T based on the diffusion of atoms. It is conducted
in molds below the melting point of the ceramic.
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Degree of polymerization
Mpolymer
np = (2)
Mmonomer
According to the number of different monomers they can be either homopolymer (1) or copolymer (2).
According to the structure, polymers are:
• Linear −→ Repeated units are joined together end to end.
• Branched −→ Side-branch chains are connected to the main ones.
• Cross-linked −→ Adjacent linear chains are joined one to another at various positions by covalent bonds.
• Network −→ Multifunctional monomers that make 3D networks.
Properties of the polymer depend on the orientation of monomer’s pendant groups (isotactic crystallices, syndiotactic
and atactic does no crystallize)
2.2 Size and shape
Molecular weight depends of polymers (Mn ) depends on the number (Xn ) and the molecular weight (M0 ) of monomers.
However, polymeric molecular chains are not straight. Bonds can bend in 3 dimensions, provoking entanglement
between chains. In turn, this induces great elasticity.
2.3 Solid state polymers
• Amorphous solids do not exhibit short range ordering, but form glasses below glass transition temperature.
• Semicrystalline polymers some of the segment of the polymer chains organize in crystal lattices. They have both
glass transition and melting temperature.
2.3.1 Crystallinity. Factors.
Explained through chain-fold model in which macromolecules fold into lamellas that are connected by polymer chains
from the amorphous region. The factors affecting crystallinity are:
• Structural Generally, the simpler the polymer the greater chance of crystallization.
– Chemical structure −→ Symmetric and simple monomer, greater chance.
– Molecular structure −→ Linear (most probable) > branched > cross-linked (never).
– Molecular weight −→ The lower the weight, the higher the chances of crystallization.
– Tacticity −→ Isotactic > syndiotactic > atactic.
• Kinetic factors: Cooling rate −→ the slower the cooling rate the better.
• Other factors like impurities or plasticizers.
2.3.2 Thermal transitions
Polymers behavious can be characterized accordingly as a function of temperature:
• T < Tg −→ Vitreous state. Movement of pendant groups only.
• Tg < T < Tm −→ Movement only of amorphous region.
• T > Tm −→ Rubbery state. Movement of all regions.
Factors affecting Tm :
• Chain stiffness −→ Double chain bonds and size of side groups reduce the flexibility and increase Tm .
• Polar groups −→ The more polar groups the greater the nž of intermolecular bonding forces and thus, Tm .
• Molecular weight −→ Both Tm and Tg increase as the molecular weight increases, however it becomes independent if
we increase too much.
• Degree of bonding −→ The more branching the less crystallinity, decreasing Tm .
Factors affecting Tg :
• Chain flexibility −→ The lower the chain flexibility (by means of bulky side groups, polar groups, etc) the higher Tg .
• Molecular weight −→ The higher M the higher Tg .
• Intermolecular interactions −→ The higher the nž of intermolecular interactions the higher Tg .
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2.4 Properties
2.4.1 Mechanical behaviour.
Thermoplastics go under a brittle to ductile transformation after Tg Elastomers deform by non-linear reversible
deformation. Their low level of crosslinking allows them to revert back. Themosets are rigid and typically extend a few
inches before fracture. The mechanical properties depend of the degree of cross-linking. Overall the factors thata affect
mechanical behaviour are:
• Strain rate: the higher the s.r. the higher the brittleness and the difficulty of uncrossing. It will sustain less deformation
before fracture.
• Temperature: The higher T, the lower the young modulus and the lower the tensile strength. However, it will sustain
more deformation before fracture.
• Degree of crystallinity: Both young modulus and yield strength increases with the increase of crystallinity.
• Viscoelastic behaviour: At intermediate temperatures, the polymer may present as a rubbery solid and mix glass and
viscous liquid properties.
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2.5 Classification
2.6 Processing
• Injection molding Granules or pellets are fed into a heated cylinder and they melt as they go through the screw.
The molten mix is fed into a die by the screw, that is retreated and the mix is removed from the die.
• Extrusion Pellets, powder or whatsoever is fed into a screw extruder that blends and melts the raw material, pushing
it towards the die. The pressure builds up and the molten mix is forced thorugh the die.
• Blow molding
• Casting
• Rotomolding
• Thermoforming Applied to thermosets by means of compression and transfer molding.
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– Fibers −→ Continuous, discontinuous (alligned or randomly oriented) or woven fabric.
– Structural −→ Laminates and sandwich structure pannels.
3.2 Properties according to matrix type.
• Metal: Expensive. Electrical conductivity and thermal stability. (Reinforcement mat: metal fibers, ceramic, carbon,
glass)
• Ceramic: Brittle. Chemical and thermal resistance to high temperature. (Reinforcement mat: metallic & ceramic
particles)
• Glass: Brittle. Mechanical strength and chemical resistance at high T. (Reinforcement mat: metal & ceramic
particles)
• Polymer: Most common of all. High strength to weight ration, electrical insulation, flexibility and thermal stability.
(Reinforcement mat: Carbon, ceramic, metal...)
3.3 Particle-reinforced composite materials.
Particles with different morphology and properties act as fillers. Their properties depend on the morphology, concen-
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• Manufactured from organic precursors.
3.4.4 Aramid fibers
• Kevlar polyamide contains an aromatic ring that provides thermal stability. Rigid molecules are arranged in ordered
domains.
• Types: 49 and 29 (used in bulletproof jackets)
3.4.5 Boron fibers
• Manufactured through vapor deposition of boron over W.
• Good properties −→ Military applications
3.4.6 Ceramic fibers
• Can resist high temperatures, thus they make up good thermal insulators but are very expensive and lack structural
applications.
3.5 Structural composite materials
∑
PCM = fi ·pi (4)
They usually hold equiaxial and isotropic properties. In the case of the elastic modulus can be evaluated according
maximum or minimum relation such that each of them constitute an upper and lower bound in the range of Es possible.
Maximum −→ Ec = Ep Vp +Em Vm
Ep Em (5)
Minimum −→
Ep Vm +Em Vp
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σf d
lc = (6)
τc
σc = σf Vf +σm Vm (7)
c) Filament winding. Reinforcement is impregnated by passing through a polymer bath to be wrapped around a form.
Resins and fibers are combined at the time of curing. The main advantage is to form hollow cylinders with various
cross-sections
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4 Electric and Magnetic properties
4.1 Band structure and electrical properties.
Metallic properties are based on the band theory. In this theory, orbitals are splitted and electrons are distributed along the
free spaces obtaining the highest stability configuration. The band arrangement for a given solid determines its properties.
• In conducting materials the conduction and the valence bands overlap.
• In semiconductors and insulators, there exists a gap between both bands. For electrons to overcome the gap, they
must be energized. The larger the gap between bands, the lower the electrical conductivity.
4.2 Metallic conductors.
{
′ Macroscopic form: I = VR
Ohm s Law (8)
Microscopic form: J = σ·E
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where R is the material’s resistance. It depends on the material’s geometry and it’s resistivity R = ρl A . The re-
ciprocal of the resistivity ρ is the conductivity (σ) - the ease in which a material is capable of transmitting electric
current.
• Electron mobility (µ): Determined by the free electrons (those that participate in the conduction process and form
part of the e− cloud) subject to a electric field. The flow current is opposite to the field’s direction.
– Velocity involves a sawtooth shape. That is, electrons in an electric field are accelerating. Normally, it would be
expected to be infinite acceleration, however, due to collisions due to friction, impurities and etc, their velocity
decreases periodically.
– The half of the average time between collisions is the relaxation time.
Drift velocity:
Conductivity is proportional to the number of free electrons and their mobility. That is, the higher the disorder in a
metal structure, the higher the number of collisions between non-bonded e− and metallic ions, decreasing their mobility
and, ultimately, the conductivity.
Note that there are two types of conduction mechanisms:
• Electronic: Based on the movement of electrons. Almost any factor contributes to decresing conductivity.
• Ionic: Based on ion movement. Specially cations since anions are bigger than neutral atoms, staying in site and
not moving. Thus the factors that increase the ionic conductivity are high vacant positions, number of cations in
insterstitial positions, increase of temperature, disorder of the net and the presence of doping substances. This is due
to the fact that all of these share in common they leave more space for cations to jump.
• Matthiesen Law: The total resistivity is the sum of both the residual resistivity and the thermal resistivity.
– Thermal resistivity: Due to the vibrations of the atoms and anions. In general, the higher the temperature, the
more energized the sample and the higher the atom vibrations. Thus, the more number or collisions, hindering
conductivity.
ρT = ρ0 (1+α·∆T ) (11)
ρr = ρi +ρd (12)
∗ Intrinsic component (ρi ) −→ the higher the number of impurities, the higher the electrical resistivity since
they hinder e− movement. Note that, when alloying an element, the bigger the size difference between
elements, the higher the distortion caused and the higher the resistivity gained.
∗ Plastic component (ρd ) −→ the higher the amount of plastic distortio, the higher the number of dislocations
and the higher the resistivity.
– If an element is annealed we assume that the effects of heat treatments are reversed and ρr = 0.
In summary, anything that causes dislocations in the network increases resistivity by hindering e− movement. In fact,
hardening processes tend to improve mechanical properties (e.g. strength) at the cost of lowering the conductivity.
Effects of this treatments depend greatly on the material and alloys used.
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According to the energgy band model, the gap in between valence and conducting band in semiconductors involves a
energy jump lower than Eg = 2 eV .
4.4.1 Intrinsic semiconductors
Electrical behaviour is based on the electronic structure inherent to the pure material. Formed by elements from group
IV of periodic table (Ex: Ge, Si).
• Conductivity is based on both electrons (qe = −e− ) and holes (qh = e− ) such that σ = ne ·|qe |·µe +nh ·|qh |·µh .
• Electrons are thermally activated to the conduction band thus, the higher the T, the conductivity.
4.4.2 Extrinsic semiconductors
Formed by the dilution of substitutional solid solution in which the solute impurity atoms have different valence charac-
teristics from the solvent lattices.
• n-type: There are more valence e− than the doped material. This is due to the fact that the impurities are donor
impurities. Thus, the charge carriers in the conduction band are negative.
• p-type: The impurities have lower valence, thus are acceptor impurities. There is an excess of holes making the
charge carriers the valance band positive.
In extrinsic semiconductors an increase of temperature increases conductivity. For moderate T, all impurities are ionized
and σ is constant with T. However, for high T, the extrinsic semiconductor acquires intrinsic properties since all e− go
to either of the bands and so the E necessary to cover the gap is higher.
4.5 Insulating and dielectric materials
Dielectric materials: Insulating materials that exhibits or can be made to exhibit a dipolar structure. Polarization
is the alignment of permanent or induces atomic or molecular dipole moments with an externally applied electric field.
The types of polarization are:
• Electronic −→ Induced dipoles due to the displacement of the electronic cloud relative to the nucleus.
• Ionic −→ Induced dipoles in ionic materials due to the elastic deformation of the bonds between the ions
• Orientation −→ Asymmetric molecules that present permanent electric dipolar momentum.
The dielectric parametres are:
• Constant: When applying a voltage V to a parallel plane capacitor, one plate will acquire a positive charge and the
other a negative charte. The charge proportionality with the voltage applied V is represented as the Capacitance.
{
q No Dielectric material: C = ε0 Ad , where ε0 is the free space permitivity.
q = CV ⇐⇒ C = (15)
V Dielectric material: C = κε0 d , κ = εε0
A
• Dielectric Strength: The breakout voltage is the maximum electric field that the dielectric can maintain without
electrical breakdown.
• Dielectric Loss Factor: Measure of the energy lost by a capacitor in an AC circuit.
• Relaxation frequency: In AC dipoles are continuously changing polarization, thus dipoles try to shift. However,
there is a minimum time for that change such that:
1
frelaxation = (16)
tmin
If the AC signal has a frequency smaller than the relaxation frequency then the dipoles will start to shift and will
undergo a loss in dipolarity in the following order: orientation → ionic → electronic.
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demagnetized and vice versa.
4.5.2 Piezoelectric materials
Property of dielectrics that determines if it can transform mechanical energy into electrical energy and vice versa. There
are two types:
• Direct piezoelectric effect: By means of an external stress, there is a crystalline structure deformation, thus a
dipole alteration, creating an electric field.
• Reverse piezoelectric effect: By means of an external electric field, the dipole is affected, creating a distortion in
the crystalline network. Hence, creating a mechanical alteration.
Some applications are speakers, microphones.
4.6 Magnetic Materials.
Magnetism: Phenomenon by which materials induce forces of attraction or repulsion over other materials. The origin
is on the movement of electrically charged particles. The origin of the macroscopic magnetic properties is a consequence
of the magnetic moments associated with e− .
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– Type of magnetism of the material.
• Processing.
– Microstructural factors −→ Grain boundaries tend to be a obstacle for Bloch walls movement
∗ The bigger the grain size, the smaller the grain number, the greater the moment and the smaller the coercitive
field and remnanscence.
∗ The presence of dislocations and impurities reduce the movility of Bloch walls and increase both the coercitive
field and the remnant polarization.
– Presence of strains due to mechanical deformations.
• Working conditions.
– Working temperature −→ Thermal agitation tends to misalign dipoles.
∗ Curie T.: Temperature at which saturation (maximum) magnetization abruptly descend to 0. Ferro(i)magnetics
become paramagnetics.
∗ Neel T.: Temperature at which anti-ferromagnetic materials become paramagnetic.
– Radiation
– Electrical currents
4.7 Superconductors.
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