Operation & Maintenance Manual MT55 Mini Track Loader: S/N A3WT11001 & Above S/N B38T11001 & Above

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Operation & Maintenance Manual

MT55 Mini Track Loader

S/N A3WT11001 & Above


S/N B38T11001 & Above

Dealer Copy -- Not for Resale

6986858enUS (11-15) (F) Printed in U.S.A. © Bobcat Company 2015

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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502

Safety Alert Symbol: This symbol with a warning statement, P-90216


means: “Warning, be alert! Your safety
Never use the loader without
is involved!” Carefully read the message instructions. See machine signs
that follows. (decals) and Operation &
Maintenance Manual.

WRONG WRONG WRONG

B-23050 B-23047 B-23049 B-23051

Never drive over drop offs or jerk Check for utility lines before Keep load level when raising lift
on the controls. digging. arms.

Dealer Copy -- Not for Resale


WRONG CORRECT CORRECT

B-23045 B-23046 B-23024


Do not use loader in atmosphere Never carry riders. Do not travel or turn with lift
with explosive dust, explosive arms up.
gas, or where exhaust can Keep bystanders away from
contact flammable material. work area. Keep heavy end uphill.
CARRY LOAD LOW.

WRONG CORRECT WRONG

B-23048 B-23782A B-23052

Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake, Use only attachments approved
lower lift arms and put by Bobcat Company for this
attachment flat on the ground. model loader.

SAFETY EQUIPMENT
The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer about attachments and
accessories.
1. SAFETY SIGNS (DECALS): Replace if damaged.
2. LIFT ARM SUPPORT DEVICE: Replace if damaged
3. PARKING BRAKE: Check function, adjust or repair if necessary.
4. REVERSE STOP PANEL: Check function.

OSW43-0409
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CONTENTS

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

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REFERENCE INFORMATION

Write the correct information for YOUR Bobcat mini track loader in the spaces below. Always use these numbers
when referring to your Bobcat mini track loader.

Loader Serial Number


Engine Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA


P.O. Box 128 Drève Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

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FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat mini track loader. READ AND UNDERSTAND THIS OPERATION &
MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT MINI TRACK LOADER. If you have any
questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your mini
track loader.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8


Mini Track Loader Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MINI TRACK LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Dealer Copy -- Not for Resale


Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Buckets Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are known to the

Dealer Copy -- Not for Resale


State of California to cause cancer, birth defects and other
reproductive harm.

REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER RADIATOR CAP


6671057 6646678

FUEL FILTER BATTERY


6667352 6670251

AIR FILTER, Outer FLUID, Hydraulic / Hydrostatic


6687262
6903117 - (2.5 U.S. gal)
AIR FILTER, Inner 6903118 - (5 U.S. gal)
6687263 6903119 - (55 U.S. gal)

HYDROSTATIC FILTER ANTI-FREEZE, Propylene Glycol

6677652 6983128 - Premixed


6983129 - Concentrate
ENGINE OIL ENGINE OIL
7023080 SAE 15W40 CE/SG (12 qt) 7023081 SAE 15W40 CE/SG (1 U.S. gal)
7023076 SAE 10W30 CE/SG (12 qt) 7023077 SAE 10W30 CE/SG (1 U.S. gal)
6903109 SAE 30W CE/SG (12 qt) 6903110 SAE 30W CE/SG (1 U.S. gal)

7023082 SAE 15W40 CE/SG (2.5 U.S. gal)


7023078 SAE 10W30 CE/SG (2.5 U.S. gal)
6903111 SAE 30W CE/SG (2.5 U.S. gal)

NOTE: Always verify Part Numbers with your Bobcat dealer.

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SERIAL NUMBER LOCATIONS

Always use the serial number of the mini track loader when requesting service information or when ordering parts. Early
or later models (identification made by serial number) may use different parts, or it may be necessary to use a different
procedure in doing a specific service operation.

Mini Track Loader Serial Number Engine Serial Number

Figure 1 Figure 2

P-48426
P-81917
P-45374A

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The engine serial number is located on the valve cover of
The mini track loader serial number plate is located on the engine [Figure 2].
the outside of the frame [Figure 1].
DELIVERY REPORT
Explanation of Serial Number:
XXXX XXXXX Figure 3

Module 2. - Production
Sequence (Series)

Module 1. - Model / Engine


Combination

1. The four digit Model / Engine Combination Module


number identifies the model number and engine
combination.

2. The five digit Production Sequence Number identifies


the order which the mini track loader is produced.

B-16315

The delivery report [Figure 3] contains a list of items that


must be explained or shown to the owner or operator by
the dealer when the Bobcat mini track loader is delivered.

The delivery report must be reviewed and signed by the


owner or operator and the dealer.

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MINI TRACK LOADER IDENTIFICATION

HOOD

TILT
CYLINDER

LIFT
CYLINDER

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FRONT AUXILIARY
QUICK COUPLERS B-19984A
[1] BUCKET

GRAB BAR

INSTRUMENT PANEL LIFT ARM


SUPPORT DEVICE
STORAGE POSITION

LIFT ARMS
CONTROLS

REVERSE
STOP PANEL

REAR B-23783
DOOR [2] TRACKS

[1] BUCKETS - Several different buckets and other attachments are available for the Bobcat mini track loader.
[2] TRACKS - Optional tracks are available.

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FEATURES, ACCESSORIES AND ATTACHMENTS Attachments

Standard Items These and other attachments are approved for use on
this model mini track loader. Do not use unapproved
Model MT55 Bobcat Mini Track Loaders are equipped attachments. Attachments not manufactured by Bobcat
with the following standard items: may not be approved.

• Auxiliary Hydraulics, Front The versatile Bobcat Mini Track Loader quickly turns into
• Instrumentation: Hourmeter, Engine Temperature, a multi-job machine with a tight-fit attachment hook-up;
Voltmeter and Fuel Gauges, Warning Lights from bucket to grapple to pallet fork to tiller and a variety
• Lift Arm and Tilt Control Lockout System of other attachments.
• Joystick Lift and Tilt Functions
• Lift Arm Support Device See your Bobcat dealer for more details on these and
• Multifunction Drive Control other attachments and field accessories.
• Continuous Flow Shutoff Lever
• Parking Brake • Adapter Frame
• Reverse Stop Panel • Angle Broom
• Reverse Travel Speed Control • Auger [1]
• Rubber Tracks - 180 mm (7 in) • Backhoe
• Spark Arrestor Muffler • Boring, Mini
• Breaker [1]
• Buckets [1]
Options and Accessories • Bucket, Combination
• Digger

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Below is a list of some equipment available from your • Landplane
Bobcat Mini Track Loader dealer as Dealer or Factory • Pallet Fork [1]
Installed Accessories and Factory Installed Options. See • Root Grapple
your Bobcat dealer for other available options, • Snow Blower
accessories and attachments. • Soil Conditioner
• Sweeper
• Attachment Control Kit • Stump Grinder
• Auxiliary Hydraulic Mode Kit • Tiller
• Bob-Tach™ • Trencher
• Common Industry Interface • Tree Fork
• Case Drain Kit • Utility Blade
• Engine Block Heater • Utility Fork
• Engine Protection Shutdown Kit • Utility Grapple
• Exhaust Purifier • Vibratory Plow
• Operating Lights • V-Blade
• Radiator Screen [1] Available in configuration for use with the Common
• Ride-On Platform (Hinged) Industry Interface.
• Rubber Tracks - 250 mm (9.8 in)
Buckets Available

Specifications subject to change without notice and


standard items may vary.

BUCKET

Many bucket styles, widths and different capacities are


available for a variety of different applications. They
include Construction and Industry, Utility and General
Purpose, to name a few. See your Bobcat dealer for the
correct bucket for your Bobcat Mini Track Loader and
application.

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SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

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SAFETY INSTRUCTIONS • See the PUBLICATIONS AND TRAINING
RESOURCES Page in this manual or your Bobcat
Before Operation dealer for Service and Parts Manuals, printed
materials, videos, or training courses available. Also
Carefully follow the operating and maintenance check the Bobcat web sites
instructions in this manual. www.training.bobcat.com or www.bobcat.com

The dealer and owner / operator review the


The Bobcat mini track loader is highly maneuverable and
recommended uses of the product when delivered. If the
compact. It is rugged and useful under a wide variety of
owner / operator will be using the machine for a different
conditions. This presents an operator with hazards
application(s) he or she must ask the dealer for
associated with off highway, rough terrain applications,
recommendations on the new use.
common with Bobcat mini track loader usage.

The Bobcat mini track loader has an internal combustion


engine with resultant heat and exhaust. All exhaust
gases can kill or cause illness so use the mini track
loader with adequate ventilation.

The dealer explains the capabilities and restrictions of


the Bobcat mini track loader and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify
unsafe modifications or use of unapproved attachments.

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The attachments and buckets are designed for a Rated
Operating Capacity (some have restricted lift heights).
They are designed for secure fastening to the Bobcat Call Before You Dig
mini track loader. The user must check with the dealer, or
Bobcat literature, to determine safe loads of materials of
Dial 811 (USA Only)
specified densities for the machine - attachment 1-888-258-0808 (USA & Canada)
combination.
When you call, you will be directed to a location in your
The following publications and training materials provide state / province, or city for information about buried lines
information on the safe use and maintenance of the (telephone, cable TV, water, sewer, gas, etc.).
Bobcat machine and attachments:

• The Delivery Report is used to assure that complete


instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with


the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation


and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.

SI ML-0913

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SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
Safe Operation Is The Operator’s Responsibility
For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or
Safety Alert Symbol coordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
A Qualified Operator Must Do The Following:
Carefully read the message that follows.
Understand the Written Instructions, Rules and
Regulations

WARNING • The written instructions from Bobcat Company


include the Delivery Report, Operation &
Maintenance Manual and machine signs (decals).
Operator must have instructions before operating the
machine. Untrained operators can cause injury or • Check the rules and regulations at your location. The
death. rules may include an employer’s work safety
W-2001-0502 requirements. Regulations may apply to local driving
requirements. Regulations may identify a hazard
such as a utility line.

Have Training with Actual Operation


IMPORTANT

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• Operator training must consist of a demonstration and
verbal instruction. This training is given by your
This notice identifies procedures which must be Bobcat dealer before the product is delivered.
followed to avoid damage to the machine.
I-2019-0284 • The new operator must start in an area without
bystanders and use all the controls until he or she can
operate the machine and attachment safely under all
conditions of the work area.

DANGER • Safety Videos, which provide general information


regarding safe and efficient equipment operation, are
available from your Bobcat dealer.
The signal word DANGER on the machine and in the
manuals indicates a hazardous situation which, if not Know the Work Conditions
avoided, will result in death or serious injury.
D-1002-1107
• Know the weight of the materials being handled.
Avoid exceeding the Rated Operating Capacity
(ROC) of the machine. Material which is very dense
will be heavier than the same volume of less dense
material. Reduce the size of the load if handling
WARNING dense material.

• The operator must know any prohibited uses or work


The signal word WARNING on the machine and in the areas, for example, he or she needs to know about
manuals indicates a potentially hazardous situation excessive slopes.
which, if not avoided, could result in death or serious
injury. • Know the location of any underground lines. Call local
W-2044-1107 utilities or the TOLL FREE phone number found in the
Before Operation section of this manual.
The Bobcat mini track loader and attachment must be in
• Wear tight fitting clothing. Always wear safety glasses
good operating condition before use.
when doing maintenance or service. Safety glasses,
respiratory equipment, or hearing protection are
Check all of the items on the Bobcat Service Schedule
required for some work. See your Bobcat dealer
Decal under the 8-10 hour column or as shown in the
about Bobcat safety equipment.
Operation & Maintenance Manual.
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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION

Avoid Silica Dust

Maintenance

The machine and some attachments have components


that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
Cutting or drilling concrete containing sand or rock damaged or incorrectly maintained, can be a source of
containing quartz may result in exposure to silica dust. arcs or sparks.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules Flammable debris (leaves, straw, etc.) must be removed
and Regulations. Use a respirator, water spray or other regularly. If flammable debris is allowed to accumulate, it
means to control dust. Silica dust can cause lung disease can cause a fire hazard. Clean often to avoid this
and is known to the state of California to cause cancer. accumulation. Flammable debris in the engine
compartment is a potential fire hazard.

The operator’s area, engine compartment and engine

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cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.

All fuels, most lubricants and some coolant mixtures are


flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks or


hot components can contact flammable material,
explosive dust or gases.

Electrical

Check all electrical wiring and connections for damage.


Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use


the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

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FIRE PREVENTION (CONT’D) Welding And Grinding

Hydraulic System Always clean the machine and attachment, disconnect


the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use gasoline or diesel Toxic dust or gas can be produced.
fuel for cleaning parts. Use commercial nonflammable
solvents. Dust generated from repairing nonmetallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it cool before adding fuel. No


smoking! Do not refuel a machine near open flames or

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sparks. Fill the fuel tank outdoors.

Ultra Low Sulfur Diesel (ULSD) poses a greater static


ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
fire or explosion. Consult with your fuel or fuel system Know where fire extinguishers and first aid kits are
supplier to ensure the delivery system is in compliance located and how to use them. Inspect the fire
with fueling standards for proper grounding and bonding extinguisher and service the fire extinguisher regularly.
practices. Obey the recommendations on the instructions plate.

Starting

Do not use ether or starting fluids on any engine that has


glow plugs. These starting aids can cause explosion and
injure you or bystanders.

Use the procedure in the Operation & Maintenance


Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control


the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

Check the spark arrester exhaust system regularly to


make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).

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MACHINE SIGNS (DECALS)

Follow the instructions on all the Machine Signs (Decals) that are on the Mini Track Loader. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Mini Track
Loader dealer.

6576048 (4)
(Inside Fuse Cover) 7152545

6565990
6804233

7273439 6817225 7152748


Under Hood 6708929

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(Behind Lift Arms) 6737040

(On Frame) 6732142

(Behind Bob-Tach) 6561383

6533898 (2)

7204036

6576048 (2) Ref.

6595014 (4)

6815993 (2)

B-19984A

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MACHINE SIGNS (DECALS) (CONT’D)

Follow the instructions on all the Machine Signs (Decals) that are on the Mini Track Loader. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat Mini Track
Loader dealer.

7155229

6737041
6737042

7157174
6737044

7135732

6737046

6737039

Dealer Copy -- Not for Resale


6596218 7273444
On Control and Instrument Panel 6735140
7157058

6737045

6732148 (2)

Inside Tailgate

6595014 (2) Ref.

B-23783

18 MT55 Operation & Maintenance Manual


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PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your


Bobcat loader. You can order them from your Bobcat
dealer.

Operation & Maintenance Manual


OPERATOR SAFETY
MT55 Mini Loader
OPERATION & DVD
S/N A3WT11001 & Above
S/N B38T11001 & Above
MAINTENANCE
MANUAL 6904762 (English and
Spanish)
6986858enUS
6986858enUS (1-14) (D) Printed in U.S.A. © Bobcat Company 2014

DVD gives basic safety instructions for many Bobcat


products including loaders.
Complete instructions on the correct operation and the
routine maintenance of your Bobcat Mini Track Loader.

MINI TRACK LOADER


SAFETY VIDEO

SAFETY MANUAL (Mobile device with

Dealer Copy -- Not for Resale


quick response code
6987102 (English and application required)
Spanish)

Scan the code above to watch the loader safety video or


view at www.training.bobcat.com.
Gives basic safety procedures and warnings for your
Bobcat Mini Track Loader.

SERVICE MANUAL

6986859enUS

Complete maintenance instructions for your Bobcat Mini


Track Loader.
For the latest information on Bobcat products and the
Bobcat Company, visit our Web site at
www.training.bobcat.com or www.bobcat.com.

19 MT55 Operation & Maintenance Manual


21 of 122
Dealer Copy -- Not for Resale

20 MT55 Operation & Maintenance Manual


22 of 122
OPERATING INSTRUCTIONS

CONTROLS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

CONTROLS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

REVERSE STOP PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LIFT ARM BY-PASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DRIVING AND STEERING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Dealer Copy -- Not for Resale


DRIVE / STEERING CONTROL TILT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

REVERSE TRAVEL SPEED CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27


Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

STOPPING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28


Using The Drive / Steering Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lift Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Lift Arm Float Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tilt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
FRONT Auxiliary Hydraulics (CONTINUOUS FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Relieve Hydraulic Pressure (Mini Track Loader And Attachment) . . . . . . . . . . . . . . . . . . . . 31

ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 32


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

RIDE-ON PLATFORM (HINGED) (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Daily Inspection And Maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38


Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

STOPPING THE ENGINE AND LEAVING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . .40
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Installing And Removing The Attachment (Bob-Tach) . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Installing And Removing The Attachment (Common Industry Interface) . . . . . . . . . . . . . .44

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46


Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Driving On Rough Terrain And Over Curbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Dealer Copy -- Not for Resale


Driving With An Auger Attachment Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Filling The Bucket And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Leveling The Ground Using Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Digging And Filling A Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

TOWING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

LIFTING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53


Four Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

TRANSPORTING THE BOBCAT MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . .54


Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

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CONTROLS IDENTIFICATION CONTROLS OPERATION

Figure 4 Description

The operator controls direct the drive, steering, lift and tilt
1 2 3 4 5 6 7 9 functions. Move the controls smoothly, avoid sudden
starting and stopping.
A B C D E
Figure 5
8 14
12
15

10 13

11 P-81916

Reference numbers below refer to the operator’s console


[Figure 4].
2
1. Temperature Gauge P-81914A

Dealer Copy -- Not for Resale


2. Fuel Gauge Always use the Hand Bars (Items 1 and 2) [Figure 5]
when operating the controls.
3. Voltmeter
You can maintain better control of the functions when you
4. Engine Speed Control Lever use the hand bars to operate the Drive / Steering Control
and also when operating the lift, tilt and auxiliary controls.
5. Engine Oil Pressure Warning Light / Hydraulic
Temperature Warning Light

6. Key Switch

7. Hourmeter

8. A - Lift Arm By-Pass


B - Field Accessory (Option)
C - Field Accessory (Option)
D - Lights (Option)
E - Auxiliary Hydraulic Mode (Option)

9. Shutdown Indicator (Option)

10. Drive / Steering Control

11. Reverse Travel Speed Control Lever

12. Auxiliary Hydraulic Control Lever

13. Lift Arm / Attachment Tilt Control Lever

14. Parking Brake Lever

15. Continuous Flow Shutoff Lever

23 MT55 Operation & Maintenance Manual


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REVERSE STOP PANEL LIFT ARM BY-PASS CONTROL

Operation Operation

Figure 6 The lift arm by-pass control is used to lower the lift arms
when the engine is not running.

Figure 7

1
1

P-81913

The Reverse Stop Panel (Item 1) [Figure 6] will stop the P-81912
machine from moving backward when the panel is

Dealer Copy -- Not for Resale


pushed forward.
Figure 8
When the Reverse Stop Panel is fully pressed, the
machine will move forward slowly.

P-81911A

Press and hold the lift arm by-pass switch (Item 1)


[Figure 7].

Move the Lift Arm / Attachment Tilt control lever (Item 1)


[Figure 8] forward slightly to lower the lift arms.

24 MT55 Operation & Maintenance Manual


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ENGINE SPEED CONTROL PARKING BRAKE

Operation Operation

Figure 9 Engage the parking brake whenever you stop the mini
track loader.

Figure 10

1
1

P-81910

Move the engine speed control lever up (Item 1) to P-81909A


increase engine speed. Move the lever down (Item 2)

Dealer Copy -- Not for Resale


[Figure 9] to decrease engine speed.
Move the parking brake lever slightly forward, to the left
For maximum performance, run the engine at full speed. and then backward to engage the parking brake (Item 1)
[Figure 10].

Move the lever forward, to the right and then slightly


backward (Item 2) [Figure 10] until the lever is inserted
into the latch to disengage the parking brake.

Figure 11

P-48933

NOTE: Move the machine forward or backward


slightly to ensure both pins (Item 1)
[Figure 11] are engaged (between the teeth of
the track drive sprockets), or to remove load
on pins when disengaging the parking brake.

25 MT55 Operation & Maintenance Manual


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DRIVING AND STEERING THE MINI TRACK LOADER

Operation

Figure 12 The Drive / Steering Control (Item 1) is on the left side of


the operator’s console. The Continuous Flow Shutoff
Lever (Item 2) [Figure 12] will be depressed when you
place your hand on the Drive / Steering Control.

FORWARD TRAVEL - Move the Drive Control forward


(Item 1) [Figure 13].

REVERSE TRAVEL - Move the Drive Control backward


2
(Item 2) [Figure 13].

1 FORWARD LEFT TURN - Move the Drive Control


forward and swing the Steering Control to the right (Item
3) [Figure 13].

P-81916 FORWARD RIGHT TURN - Move the Drive Control


forward and swing the Steering Control to the left (Item 4)
[Figure 13].
Figure 13
REVERSE LEFT TURN - Move the Drive Control
1 2

Dealer Copy -- Not for Resale


backward and swing the Steering Control to the left (Item
5) [Figure 13].

REVERSE RIGHT TURN - Move the Drive Control


backward and swing the Steering Control to the right
(Item 6) [Figure 13].

Figure 14

3 4

5 6

7155229
7157174
P-81902

The decals on the Drive / Steering Control [Figure 14]


also shows the operation instructions.

NOTE: The engine will not start unless the Drive /


Steering Control (Item 1) [Figure 12] is in
NEUTRAL and the Continuous Flow Shutoff
Lever (Item 2) [Figure 12] is in the UP position.

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DRIVE / STEERING CONTROL TILT ADJUSTMENT REVERSE TRAVEL SPEED CONTROL LEVER

Operation Operation

The Drive / Steering Control can be adjusted (tilted up or The Reverse Travel Speed Control Lever is used with the
down) for operator comfort. Drive / Steering Control to limit the travel speed of the
mini track loader when moving in reverse to optimize
Figure 15 efficiency with certain attachments.

Figure 16

P-81877 1 P-81916

Dealer Copy -- Not for Resale


Loosen the four bolts (Item 1) on the side of the Drive / The Reverse Travel Speed Control Lever (Item 1)
Steering Control handle (two on each side) and adjust [Figure 16] can be used for operations such as trenching
the angle of the handle (Item 2) [Figure 15] for operator or tilling when a constant slower travel speed is desired.
comfort.
Figure 17
Tighten the four bolts (Item 1) [Figure 15] on the side of
the Drive / Steering Control handle to 9 - 10 N•m (80 - 90
in-lb) after the adjustment is made.

TILT STEERING ADJUSTMENT

Continuously
Variable
SLOW FULL
SPEED SPEED

P-81901

• Put the Drive / Steering Control (Item 2) [Figure 16]


in NEUTRAL position.

• Slide the lever (Item1) [Figure 17] to the left to reduce


the reverse travel speed. Move the Drive / Steering
Control fully backward and the mini track loader will
travel in reverse at the set speed. To adjust the
reverse travel speed again, return the Drive / Steering
to the NEUTRAL position and slide the lever to the
desired position.

NOTE: Slide the Reverse Travel Speed Control Lever


fully to the right and move the Drive / Steering
Control fully back to move the mini track
loader at maximum reverse travel speed.

27 MT55 Operation & Maintenance Manual


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STOPPING THE MINI TRACK LOADER

Using The Drive / Steering Control

Figure 18

P-81916

When the Drive / Steering Control (Item 1) [Figure 18] is


moved to the NEUTRAL position, the hydrostatic drive

Dealer Copy -- Not for Resale


system will act as a service brake to stop the mini track
loader.

28 MT55 Operation & Maintenance Manual


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HYDRAULIC CONTROLS

Description Lift Arm Operation

Figure 19 A - Raise Lift Arms

C B - Lower Lift Arms

Lift Arm Float Position

C - Lift Arms in Float Position


B
Use the float position of the lift arms to level loose
material while driving backward.
D E

Tilt Operation
A
1 D - Tilt Attachment Backward

P-81900 E - Tilt Attachment Forward

Dealer Copy -- Not for Resale


The Lift Arm / Attachment Tilt Control Lever (Item 1)
[Figure 19] controls the movement of the lift arms and
the attachment tilt.

29 MT55 Operation & Maintenance Manual


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HYDRAULIC CONTROLS (CONT’D) Pull the Auxiliary Hydraulic Control Lever (Item 1)
[Figure 21] backward for auxiliary hydraulic oil flow to the
FRONT Auxiliary Hydraulics (CONTINUOUS FLOW) front female coupler (Item 1) [Figure 22]. Hydraulic oil
Figure 20 flow increases to the coupler as the lever is pushed
backward.

Continuous Flow:

While holding the Continuous Flow Shutoff Lever (Item 1)


[Figure 20] down, push the Auxiliary Hydraulic Control
Lever (Item 1) [Figure 21] all the way forward or all the
way backward until it locks (detent position) for
1 continuous auxiliary hydraulic oil flow for an attachment
such as a tiller or trencher.

If the Continuous Flow Shutoff Lever (Item 1) [Figure 20]


is released while in continuous flow, the Auxiliary
Hydraulic Control Lever (Item 1) [Figure 21] will return to
NEUTRAL after one to three seconds and the auxiliary
P-81916
hydraulic oil flow will stop.

Figure 21 To resume the continuous flow operation, make sure the


Auxiliary Hydraulic Control Lever (Item 1) [Figure 21] is
in NEUTRAL and press down on the Continuous Flow

Dealer Copy -- Not for Resale


Shutoff Lever (Item 1) [Figure 20]. Move the Auxiliary
Hydraulic Control Lever (Item 1) [Figure 21] all the way
forward or all the way backward until it locks (detent
position).

2 NOTE: The Continuous Flow Shutoff Lever (Item 1)


[Figure 20] must be in the UP position and the
Auxiliary Hydraulic Control Lever (Item 1)
1
[Figure 21] must be in NEUTRAL to start the
engine.

NOTE: The Continuous Flow Shutoff Lever (Item 1)


[Figure 20] must return to the UP position
P-81899A when it is released.

Auxiliary Hydraulic Mode Switch:

For operation with the backhoe attachment, the Auxiliary


Hydraulic Mode Switch (Item 2) [Figure 21] must be
installed. The auxiliary hydraulic continuous flow
functions normally when the switch is in the "A" position.
Place the switch in the "B" position for backhoe
operation. Move the Auxiliary Hydraulic Control Lever all
the way backward until it locks (detent position). Auxiliary
6737044 hydraulic oil will flow to the front female coupler.

If the Continuous Flow Shutoff Lever (Item 1) [Figure 20]


Variable Flow:
is pressed while the Auxiliary Hydraulic Mode Switch
(Item 2) [Figure 21] is in the "B" position, the Auxiliary
Push the Auxiliary Hydraulic Control Lever (Item 1)
Hydraulic Control Lever (Item 1) [Figure 21] will return to
[Figure 20] forward for auxiliary hydraulic oil flow to the
NEUTRAL and the auxiliary hydraulic oil flow will stop.
front male coupler (Item 2) [Figure 21]. Hydraulic oil flow
Move the switch to "A" position when you are done with
increases to the coupler as the lever is pushed forward.
the backhoe operation.

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HYDRAULIC CONTROLS (CONT’D)

Quick Couplers Relieve Hydraulic Pressure (Mini Track Loader And


Attachment)

WARNING WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can AVOID BURNS
penetrate skin or eyes, causing serious injury or Hydraulic fluid, tubes, fittings and quick couplers
death. Fluid leaks under pressure may not be visible. can get hot when running machine and attachments.
Use a piece of cardboard or wood to find leaks. Do Be careful when connecting and disconnecting quick
not use your bare hand. Wear safety goggles. If fluid couplers.
enters skin or eyes, get immediate medical attention W-2220-0396
from a physician familiar with this injury.
W-2072-0807
Figure 23

Figure 22

Dealer Copy -- Not for Resale


1

1
2

P-81899

P-81898
Mini Track Loader:

To Connect: Remove dirt or debris from the surface of • Lower the lift arms fully and put the attachment flat on
both the male and female couplers, and from the outside the ground. Stop the engine. Engage the parking
brake.
diameter of the male coupler. Visually check the couplers
(Item 1 and 2) [Figure 22] for corroding, cracking, • Move the Auxiliary Hydraulic Control Lever (Item 1)
damage, or excessive wear. If any of these conditions [Figure 23] forward and backward to release
exist, the coupler(s) must be replaced. auxiliary hydraulic oil pressure.

Install the male coupler into the female coupler. Full Attachments:
connection is made when the ball release sleeve slides
forward on the female coupler. • Follow procedure above to release pressure in the
mini track loader.
To Disconnect: Hold the male coupler. Retract the sleeve • Connect male coupler from attachment to female
on the female coupler until the couplers disconnect. coupler of the mini track loader then repeat procedure
above. This will release pressure in the attachment.

• Connect the female coupler from the attachment to


the male coupler of the mini track loader.

Hydraulic pressure in the auxiliary hydraulic system can


make it difficult to engage quick couplers to an
attachment.

31 MT55 Operation & Maintenance Manual


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ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED)

This machine may be equipped with an Attachment Control Device.

Description

The attachment electrical harness is used to control functions on various attachments that can be used with the mini track
loader.

Figure 24 Figure 25

1 2

Dealer Copy -- Not for Resale


P-81897 P-81896

The harness connector (Item 1) [Figure 24] will connect The two switches (Item 1 and 2) [Figure 25] are used
to the electrical harness on various attachments when with the electrical harness to control the movement of
the attachment is installed on the mini track loader. different functions on the various attachments.

See the appropriate attachment Operation &


Maintenance Manual for control details.

32 MT55 Operation & Maintenance Manual


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RIDE-ON PLATFORM (HINGED) (OPTION)

Procedure

Installing The Platform

Figure 26

2
P-48859 P-48861

Install the platform tabs into the slots (Item 1) [Figure 26]
in the machine frame.

Align the holes and install the pin (Item 2) [Figure 26]
through the holes. Install the fastener (Item 3)

Dealer Copy -- Not for Resale


[Figure 26] and put the ring in the locked position (both
sides).

WARNING
AVOID INJURY OR DEATH
When using the ride-on platform:
• Operate only with feet on platform and hands on
controls or grab handles.
• Always look in the direction of travel.
• Make sure swing area is clear of bystanders and
objects.
• Avoid drop-offs and obstacles.
W-2480-1003

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RIDE-ON PLATFORM (HINGED) (OPTION) (CONT’D)

Procedure (Cont’d)

Using The Platform Figure 29

Figure 27

20°

67°

B-22749

The platform can pivot up and down while using the


machine.

P-48577B The maximum pivot angles are shown in [Figure 29].

Dealer Copy -- Not for Resale


A hinged ride-on platform [Figure 27] is available for use
on the mini track loader. It provides an area for the
operator to stand while operating the machine.
WARNING
Never operate machine from the ground when platform is Never modify equipment or use attachments that are
installed. Always keep your hands on the controls and not manufactured by Bobcat.
feet on the platform while operating (Inset) [Figure 27]. W-2481-1003

Figure 28

B-22752

Be aware of the increased length of the machine and the


increased swing radius with the platform installed
[Figure 28]. Keep bystanders well away from the work
area.

34 MT55 Operation & Maintenance Manual


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DAILY INSPECTION

Figure 30

Dealer Copy -- Not for Resale

7273439

35 MT55 Operation & Maintenance Manual


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DAILY INSPECTION (CONT’D)

Daily Inspection And Maintenance:

Maintenance work must be done at regular intervals.


Failure to do so will result in excessive wear and early
failures. The Service Schedule [Figure 30] is a guide for
correct maintenance of the Bobcat Mini Track Loader. It is
IMPORTANT
located on the underside of the hood.
PRESSURE WASHING DECALS
• Engine Oil Level • Never direct the stream at a low angle toward the
decal that could damage the decal causing it to
• Hydraulic Fluid Level
peel from the surface.
• Engine Air Filter, Check Air System for Damage or • Direct the stream at a 90 degree angle and at
Leaks least 300 mm (12 in) from the decal. Wash from
• Engine Coolant Level, Check System for Damage or the center of the decal toward the edges.
Leaks I-2226-0910
• Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders)
and Bob-Tach Wedges
• Grease Track Roller and Idlers
• Check Tracks for Wear or Damage
• Fuel Filter, Remove Trapped Water
• Loose or Broken Parts, Repair or Replace as

Dealer Copy -- Not for Resale


Necessary
• Safety Signs (Decals) Replace as Necessary
• Lift Arm Support Device, Replace if Damaged or
Missing
• Check Function of Reverse Stop Panel, Neutral Start
Interlocks and Lift / Tilt Lockouts
• Check Function of the Continuous Flow Shutoff Lever
• Check Function of Parking Brake
• Track Tension
• Clean Engine Compartment

WARNING
Operator must have instructions before operating the
machine. Untrained operators can cause injury or
death.
W-2001-0502

NOTE: Fluids such as engine oil, hydraulic fluid,


coolant, etc. must be disposed of in an
environmentally safe manner. Some
regulations require that certain spills and
leaks on the ground must be cleaned in a
specific manner. See local, state and federal
regulations for correct disposal.

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PRE-STARTING PROCEDURE

Procedure

Figure 31 Figure 33

P-81895 P-81910

Read and understand the Operation & Maintenance Engage the parking brake (Item 1) [Figure 33].
Manual stored inside the rear door before operating the

Dealer Copy -- Not for Resale


mini track loader (Item 1) [Figure 31]. Stand behind the mini track loader in the operator's
position.

WARNING
Instructions are necessary before operating or
WARNING
servicing machine. Read and understand the
Operation & Maintenance Manual and signs (decals) AVOID INJURY OR DEATH
on machine. Follow warnings and instructions in the When operating the machine:
manuals when making repairs, adjustments or • Operate only from the operator’s position at the
servicing. Check for correct function after rear of the loader.
adjustments, repairs or service. Failure to follow • Always keep your hands on the controls.
instructions can cause injury or death. • Stay away from the tracks.
W-2407-0801
W-2406-0801

Figure 32

WARNING
AVOID INJURY OR DEATH
N • Movement of the attachment will occur if the tilt
control is NOT in neutral when the engine is
started.
N • Always check that all levers are in neutral before
starting the engine.
N W-2482-1003

NOTE: The engine will not start unless the Drive /


Steering Control and the Auxiliary Hydraulic
N P-81916 Control Lever are in NEUTRAL and the
Continuous Flow Shutoff Lever is in the UP
position.
Put the controls in NEUTRAL “N” position [Figure 32].

37 MT55 Operation & Maintenance Manual


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STARTING THE ENGINE

Key Switch

Perform the PRE-STARTING PROCEDURE. (See PRE- Figure 35


STARTING PROCEDURE on Page 37.)

Figure 34
OFF
PREHEAT ON
1
START

P-81894

P-81910 Turn the key to the PREHEAT position (if required)


[Figure 35]. (See Cold Temperature Starting on Page

Dealer Copy -- Not for Resale


39.)
Set the engine speed control (Item 1) [Figure 34] to the
1/2 speed position. Turn the key to START [Figure 35] and release the key
when the engine starts. It will return to the ON position.

Stop the engine if the Warning lights (Item 1) [Figure 35]


WARNING stay on after the engine is running. Check for the cause
before starting the engine again.
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH
OR SEVERE ENGINE DAMAGE Turn the key OFF to stop the engine.
DO NOT use ether or starting fluid with glow plug or
air intake heater systems.
W-2071-0415
IMPORTANT
Do not engage the starter for longer than 15 seconds
at a time. Longer use can damage the starter by
WARNING overheating. Allow starter to cool for one minute
before using starter again.
I-2034-0700
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

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STARTING THE ENGINE (CONT’D)

Cold Temperature Starting Warming The Hydraulic / Hydrostatic System

Let the engine run to warm the engine and hydraulic fluid
before operating the mini track loader.
WARNING
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH
OR SEVERE ENGINE DAMAGE IMPORTANT
DO NOT use ether or starting fluid with glow plug or
air intake heater systems. When the temperature is below -30°C (-20°F),
W-2071-0415 hydraulic oil must be warmed before starting. The
hydraulic system will not get enough oil at low
If the temperature is below freezing, perform the following temperatures and will be damaged. Park the machine
to make starting the engine easier: in an area where the temperature will be above -18°C
(0°F) if possible.
• Replace the engine oil with the correct type and I-2212-0910
viscosity for the anticipated starting temperature.

• Make sure the battery is fully charged.

Figure 36

Dealer Copy -- Not for Resale


OFF
1 PREHEAT ON

START

P-81894

• Turn the key to the PREHEAT position [Figure 36].


Preheat for 15 seconds MAXIMUM.

Turn the key to START [Figure 36]. Release the key


when the engine starts. It will return to the ON position.

Stop the engine if the Warning lights (Item 1) [Figure 36]


stay on after the engine is running. Check for the cause
before starting the engine again.

39 MT55 Operation & Maintenance Manual


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STOPPING THE ENGINE AND LEAVING THE MINI TRACK LOADER

Procedure

Stop the mini track loader on level ground.

Figure 37

P-45374A

Dealer Copy -- Not for Resale


Lower the lift arms fully and put the attachment flat on the
ground [Figure 37].

Disengage the auxiliary hydraulics.

Move the engine speed control (Item 2) [Figure 36] fully


down to decrease the engine speed.

Engage the parking brake.

Turn the key OFF [Figure 36].

Remove the key to prevent operation of the mini track


loader by unauthorized personnel.

WARNING
Before you leave the operator’s position:
• Lower the lift arm(s) fully.
• Stop the engine and engage the parking brake.
• Move all pedals, handles, joysticks, and other
controls until they are LOCKED or in the
NEUTRAL position.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
W-2500-0404

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ATTACHMENTS

Choosing The Correct Bucket

Use the correct size bucket for the type and density of
material being handled. For safe handling of materials
WARNING and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the mini track loader. Partial loads make steering
AVOID INJURY OR DEATH more difficult.
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are Pallet Forks
approved for each model. Unapproved attachments
can cause injury or death. Figure 39
W-2052-0907

1
NOTE: Warranty is void if non-approved attachments
are used on the Bobcat Mini Track Loader.

The dealer can identify, for each model mini track loader,
the attachments and buckets approved by Bobcat. The
buckets and attachments are approved for Rated
Operating Capacity (ROC) and for secure fastening to the
mini track loader.

Dealer Copy -- Not for Resale


The ROC for this mini track loader is shown on a decal on
the machine. (See (MT55) MINI TRACK LOADER
SPECIFICATIONS on Page 111.)

The ROC is determined by using a standard dirt bucket, B-17255


and material of normal density, such as dirt or dry gravel.
If longer buckets are used, the load center moves forward
and reduces the ROC. If very dense material is loaded, If a pallet fork attachment is used, the load center moves
the volume must be reduced to prevent overloading. forward and reduces the load capacity.
Figure 38 The maximum load to be carried when using a pallet fork
WRONG is shown on a decal located on the pallet fork frame (Item
1) [Figure 39].

See your Bobcat Dealer for more information about pallet


fork inspection, maintenance and replacement. See your
Bobcat Dealer for ROC when using a pallet fork and for
other available attachments.

WARNING
B-23048 AVOID INJURY OR DEATH
Do not exceed Rated Operating Capacity (ROC).
Exceeding the ROC [Figure 38] can cause the following Excessive load can cause tipping or loss of control.
W-2053-0903
problems:
• Difficult steering.
• Faster track wear.
• Loss of stability.
• Reduced mini track loader life.

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Bob-Tach)

The Bob-Tach is used for fast changing of buckets and Stop the engine and engage the parking brake.
other attachments. See the appropriate attachment
Figure 42
Operation & Maintenance Manual to install other
attachments.
Installing

Figure 40
1

1 1

P-81860

Push the Bob-Tach levers down until they are fully

Dealer Copy -- Not for Resale


P-81862
engaged in the locked position (Item 1) [Figure 42]
(wedges fully extended).
Pull the Bob-Tach levers all the way up [Figure 40]. Figure 43
Perform the PRE-STARTING PROCEDURE. (See PRE-
STARTING PROCEDURE on Page 37.)
Start the engine. Release the parking brake.
Lower the lift arms and tilt the Bob-Tach forward.
Figure 41 B-17255

P-30904

The wedges (Item 1) [Figure 43] must extend through


1 the holes in the mounting frame of the bucket (or
attachment), securely fastening the bucket to the Bob-
Tach.
P-81861

Drive forward until the top of the Bob-Tach is completely


under the top flanges of the bucket (Item 1) [Figure 41]
WARNING
(or other attachment). Be sure the Bob-Tach levers do not
hit the bucket. Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Tilt the Bob-Tach backward until the cutting edge of the Failure to secure wedges can allow attachment to
bucket (or other attachment) is slightly off the ground come off and cause injury or death.
[Figure 41]. W-2102-0497

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Bob-Tach) (Cont’d)

Removing

Figure 44

WARNING
Before you leave the operator’s position:
• Lower the lift arm(s) fully.
1
1 • Stop the engine and engage the parking brake.
• Move all pedals, handles, joysticks, and other
controls until they are LOCKED or in the
NEUTRAL position.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
W-2500-0404

P-81859

Dealer Copy -- Not for Resale


Lower the lift arms, put the attachment flat on the ground
and lower or close the hydraulic equipment.

Stop the engine and engage the parking brake.

If the attachment is hydraulically controlled (combination


bucket, tiller, etc.) stop the engine and relieve hydraulic
pressure at the quick couplers. (See Relieve Hydraulic
Pressure (Mini Track Loader And Attachment) on Page
31.)

Disconnect auxiliary hydraulic hoses.

Pull the Bob-Tach levers (Item 1) [Figure 44] all the way
up.

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 37.) Start the engine.
Release the parking brake.

Be sure the lift arms are all the way down. Tilt the Bob-
Tach forward. Move backward, away from the bucket or
attachment.

WARNING
Bob-Tach levers have spring tension. Hold lever
tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285

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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Common Industry Interface)

The Common Industry Interface (CII) is used for fast Tilt the CII backward until the front of the bucket (or other
changing of buckets and other attachments. See the attachment) is slightly off the ground.
appropriate attachment Operation & Maintenance
Manual for further instructions. Stop the engine and engage the parking brake.

Installing Figure 47

Figure 45

P124035

Dealer Copy -- Not for Resale


P124033 Push the CII locking pin levers down until they are fully
engaged in the locked position [Figure 47] (pins fully
extended).
Pull the CII locking pin levers all the way up [Figure 45].

Perform the PRE-STARTING PROCEDURE. (See PRE-


STARTING PROCEDURE on Page 37.)
WARNING
Start the engine. Release the parking brake.
The Common Industry Interface locking pins must
Lower the lift arms and tilt the CII forward. extend through the holes in attachment frame.
Levers must be fully down and locked. Failure to
Figure 46 secure the locking pins can allow attachment to
come off and cause serious injury or death.
W-2996-1015

P124034

Drive forward until the top of the CII is completely under


the top flange of the bucket (Item 1) [Figure 46] (or other
attachment).

44 MT55 Operation & Maintenance Manual


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ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Common Industry Interface) (Cont’d)

Installing (Cont’d)

Figure 48

WARNING
1 Before you leave the operator’s position at the rear of
1 the loader:
• Lower lift arms and put attachment flat on
ground.
• Disengage auxiliary hydraulic system.
• Engage parking brake.
• Stop engine. Remove key.
W-2416-1015
2

P124037
P124036
WARNING

Dealer Copy -- Not for Resale


The pins (Item 1) must extend through the holes in the
Locking pin levers have spring tension. Hold lever
mounting frame of the bucket (or other attachment) (Item
tightly and release slowly. Failure to obey warning
2) [Figure 48], securely fastening the attachment to the
can cause injury.
interface. W-2997-1015

Figure 49
WARNING 1
The Common Industry Interface locking pins must
extend through the holes in attachment frame.
Levers must be fully down and locked. Failure to
secure the locking pins can allow attachment to 1
come off and cause serious injury or death.
W-2996-1015

Removing

Lower the lift arms, put the attachment flat on the ground
and lower or close the hydraulic equipment.
P124034
Stop the engine and engage the parking brake.

If the attachment is hydraulically controlled (combination Pull the CII locking pin levers (Item 1) [Figure 49] all the
bucket, tiller, etc.) stop the engine and relieve hydraulic way up.
pressure at the quick couplers. (See Relieve Hydraulic
Pressure (Mini Track Loader And Attachment) on Page Perform the PRE-STARTING PROCEDURE. (See PRE-
31.) Disconnect auxiliary hydraulic hoses. STARTING PROCEDURE on Page 37.) Start the engine.
Release the parking brake.

Be sure the lift arms are all the way down. Tilt the Bob-
Tach forward. Move backward, away from the bucket or
attachment.

45 MT55 Operation & Maintenance Manual


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OPERATING PROCEDURE

Inspect The Work Area Basic Operating Instructions

Before beginning operation, inspect the work area for Always warm the engine and hydrostatic system before
unsafe conditions. operating the loader.

Look for sharp drop-offs or rough terrain. Have


underground utility lines (gas, water, sewer, irrigation,
etc.) located and marked.
IMPORTANT
Remove objects or other construction material that could
damage the loader or cause personal injury. Machines warmed up with moderate engine speed
and light load have longer life.
Always check ground conditions before starting your I-2015-0284
work:
Operate the loader with engine at full speed for maximum
• Inspect for signs of instability such as cracks or horsepower. Move the Drive / Steering Controls only a
settlement. small amount to operate the loader slowly.

• Be aware of weather conditions that can affect ground New operators must operate the loader in an open area
stability. without bystanders. Operate the controls until the loader
can be handled at an efficient and safe rate for all
• Check for adequate traction if working on a slope. conditions of the work area.

Dealer Copy -- Not for Resale


Operating Near An Edge Or Water

Keep the loader as far back from the edge as possible


and the loader tracks perpendicular to the edge so that if
part of the edge collapses, the loader can be moved
back.

Always move the loader back at any indication the edge


may be unstable.

WARNING
MACHINE TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
• Keep the lift arms as low as possible.
• Do not travel or turn with the lift arms up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
• Check for adequate traction.
W-2018-1112

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OPERATING PROCEDURE (CONT’D)

Driving On Rough Terrain And Over Curbs

Drive slowly when operating on rough terrain. Always carry the bucket or attachment as low as possible.

Figure 50 Figure 52

P-45420A 6737041A

Dealer Copy -- Not for Resale


Figure 51 Never back off a curb or step with no load or with lift arms
raised [Figure 52].

If you will be repeatedly driving over a curb or slope, build


a ramp with dirt to make the ascent more gradual.

NOTE: Always keep the heavy end uphill.

Always warm the engine and hydraulic system before


operating the mini track loader.

IMPORTANT
P-45421A
Machines warmed up with moderate engine speed
and light load have longer life.
When the mini track loader climbs over a curb and the I-2015-0284
center of gravity goes past the curb, it will tip forward (or
backward) quickly [Figure 50] and [Figure 51]. Be For maximum performance, run the engine at full speed.
careful to keep your feet and body away from the tracks
and rear of the machine at all times. Move the Drive / Steering Controls only a small amount
to operate the mini track loader slowly.

New operators must operate the mini track loader in an


open area without bystanders. Operate the controls until
the mini track loader can be handled at an efficient and
safe rate for all conditions of the work area.

47 MT55 Operation & Maintenance Manual


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OPERATING PROCEDURE (CONT’D)

Driving With An Auger Attachment Installed

Figure 54

WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0907

The swing stop kit must be installed on the auger before


installing on the mini track loader. Drive slowly with the P-60970A
auger installed. Always carry the auger as low as
possible. Only light duty auger bits are approved by
Bobcat Company for use on the mini track loader. (Light When driving the mini track loader with the auger
duty auger bits are factory painted white.) installed, always have the Bob-Tach rolled back fully
[Figure 54].

Dealer Copy -- Not for Resale


Figure 53
Lower the mini track loader arms [Figure 54] so that the
auger bit is just off the ground. Slow down when traveling.

See the Direct Drive Auger Operation & Maintenance


Manual for additional information.

PE1510B

The auger swing stop kit (Item 1) [Figure 53] (Kit P/N
6811444) must be installed on the auger before using
this attachment on the mini track loader.

48 MT55 Operation & Maintenance Manual


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OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket

Operating With A Full Bucket Figure 57


WITH BUCKET EMPTY
Figure 55
WITH BUCKET FULL

Going Down Slope B-16092

Going Up Slope B-16090 Figure 58


WITH BUCKET EMPTY
Figure 56
WITH BUCKET FULL

Dealer Copy -- Not for Resale


Going Up Slope B-16093

Keep the heavy end uphill. With empty bucket, the rear of
Going Down Slope B-16091
the machine is the heavy end [Figure 57] and
[Figure 58].
Keep the heavy end uphill. With a full bucket, the front of Go directly up or down a slope; never across a slope or
the machine is the heavy end [Figure 55] and curb.
[Figure 56].

WARNING
MACHINE TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
• Keep the lift arms as low as possible.
• Do not travel or turn with the lift arms up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
• Check for adequate traction.
W-2018-1112

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OPERATING PROCEDURE (CONT’D)

Filling The Bucket And Emptying The Bucket

Filling Emptying the Bucket

Figure 59 Figure 61

2 2

1
P-81893 P-81891

Move the Lift Arm / Attachment Tilt Control Lever forward Move the Lift Arm / Attachment Tilt Control Lever
(Item 1) [Figure 59] until the lift arms are all the way backward (Item 1) [Figure 61] to raise the lift arms. Move
down. the lever to the right (Item 2) [Figure 61] while raising the
lift arms to level the bucket or attachment and help
Move the lever to the right (Item 2) [Figure 59] to put the prevent material from falling off the back of the bucket or

Dealer Copy -- Not for Resale


cutting edge of the bucket on the ground. attachment.

Figure 60 Drive forward slowly until the bucket is over the top of the
truck box or bin.

Move the lever to the right (Item 2) [Figure 61] until the
bucket is empty. If all the material is near the side of the
truck or bin, push it to the other side with the bucket.
1

P-81892
WARNING
AVOID INJURY OR DEATH
Drive slowly forward into the material and move the lever Falling loads can cause serious injury or death.
to the left (Item 1) [Figure 60] to raise the front of the
bucket. Keep load level when raising lift arms.
W-2623-1104
Drive backward away from the material.

Raise the bucket only high enough to avoid obstructions


on rough ground.

WARNING
Load, unload and turn on flat level ground. Do not
exceed rated operating capacity shown on sign
(decal) on the machine. Failure to obey warnings can
cause the machine to tip and cause injury or death.
W-2420-0102

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OPERATING PROCEDURE (CONT’D)

Leveling The Ground Using Float Digging And Filling A Hole

Figure 62 Digging

1 Figure 63

2
3 2

P-81890
P-81889

Move the Lift Arm / Attachment Tilt Control Lever (Item 1)


[Figure 62] all the way forward until the lever is in the Move the Lift Arm / Attachment Tilt Control Lever forward
locked position to put the lift arms in the float position. (Item 1) to put the lift arms all the way down. Move the Lift
Arm / Attachment Tilt Control Lever to the right (Item 2)
Move the lever to the right (Item 2) [Figure 62] to change [Figure 63] until the bucket cutting edge is on the
the position of the bucket cutting edge. ground. Drive forward slowly and continue to tilt the

Dealer Copy -- Not for Resale


bucket down until it enters the ground.
With the bucket tilted farther forward, there is more force
on the cutting edge and more loose material can be Move the Lift Arm / Attachment Tilt Control Lever to the
moved. left (Item 3) a small amount to increase traction and keep
an even digging depth. Continue to drive forward until the
Drive backward to level loose material. bucket is full. When the ground is hard, raise and lower
the cutting edge of the bucket (Items 2 and 3) [Figure 63]
Move the Lift Arm / Attachment Tilt Control Lever while driving forward slowly.
backward to the NEUTRAL position to unlock from the
float position. Figure 64

IMPORTANT
1
Never drive forward when the hydraulic control for lift
arms is in float position.
I-2005-1285
P-81888

Move the Lift Arm / Attachment Tilt Control Lever to the


left (Item 1) [Figure 64] to tilt the bucket backward as far
as it will go when the bucket is full.

51 MT55 Operation & Maintenance Manual


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OPERATING PROCEDURE (CONT’D) TOWING THE MINI TRACK LOADER

Digging And Filling A Hole (Cont’d) Procedure

Filling Because of the design of the mini track loader, there is


not a recommended towing procedure.
Figure 65
• The mini track loader can be lifted onto a transport
vehicle.
1
• The mini track loader can be skidded a short distance
to move for service (EXAMPLE: Move onto a
2 transport vehicle.) without damage to the hydrostatic
system. (The tracks will not turn.) There might be
slight wear to the tracks when the mini track loader is
skidded.
P-81887
The towing chain (or cable) must be rated at 1.5 times
the weight of the mini track loader. (See Performance
Move the Lift Arm / Attachment Tilt Control Lever forward
on Page 112.)
(Item 1) [Figure 65] to lower the lift arms.

Move the Lift Arm / Attachment Tilt Control Lever to the


right (Item 2) [Figure 65] to put the bucket cutting edge

Dealer Copy -- Not for Resale


on the ground. Drive forward to the edge of the hole to
push the material into the hole.

Move the Lift Arm / Attachment Tilt Control Lever to the


right (Item 2) [Figure 65] to tilt the bucket forward as
soon as it is past the edge of the hole.

If necessary, raise the lift arms to empty the bucket.

WARNING
AVOID INJURY OR DEATH
Falling loads can cause serious injury or death.

Keep load level when raising lift arms.


W-2623-1104

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LIFTING THE MINI TRACK LOADER

Four Point Lift

Figure 66
REAR FRONT

Dealer Copy -- Not for Resale


P-48885C

The mini track loader can be lifted using four attachment


points; two at the lower front of the mini track loader
frame and two at the upper end of the uprights
[Figure 66].

Be sure the lifting devices are of adequate strength to lift


the mini track loader. For weight of mini track loader (See
Performance on Page 112.)

WARNING
AVOID INJURY OR DEATH
Never allow bystanders within 5 m (15 ft) while lifting
the machine.
W-2710-0910

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TRANSPORTING THE BOBCAT MINI TRACK LOADER

Loading And Unloading Fastening

Figure 68

WARNING FRONT REAR

AVOID SERIOUS INJURY OR DEATH


Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807 Alternate Front
Tie Down

Be sure the trailer or vehicle and ramps are of adequate


size and capacity. (See Performance on Page 112.)

Figure 67 P-48425A

Fasten the mini track loader to the transport vehicle to


prevent it from moving during sudden stops or when

Dealer Copy -- Not for Resale


going up or down slopes [Figure 68].

• Lower the bucket or attachment fully.

• Stop the engine.

1 • Install chains at the front and rear tie down positions


[Figure 68]. (Both sides)
B-23104A
• Fasten each end of the chain to the transport vehicle.

A mini track loader with an empty bucket or no • Use load binders to tighten the chains.
attachment must be loaded backward onto the transport
vehicle [Figure 67].

Use a full width ramp when loading a machine with Ride-


On Platform [Figure 67]. The platform will pivot as you
move up the ramp.

NOTE: Do not load the machine on a trailer with the


Ride-On Platform installed unless you have a
full width ramp. Remove the platform if a full
with ramp is not available.

When using adjustable ramps, be sure the ramp width


and spacing adequately covers the tread width. Do not
attempt to mount ramps that are spaced too wide or too
narrow.

The rear of the trailer must be blocked or supported (Item


1) [Figure 67] when loading or unloading the mini track
loader to prevent the front end of the trailer from raising
up.

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PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

LIFT ARM BY-PASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

REVERSE STOP PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

LIFT AND TILT FUNCTION LOCKOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

NEUTRAL START INTERLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65


Inspecting Traction Drive Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Inspecting The Continuous Flow Shutoff Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Inspecting Auxiliary Hydraulic Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Dealer Copy -- Not for Resale


AUXILIARY HYDRAULIC CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Inspecting The Continuous Flow Shutoff Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Inspecting The Auxiliary Hydraulic Mode Switch (If Equipped) . . . . . . . . . . . . . . . . . . . . . . 66

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Striker Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Striker Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Bumper Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70


Replacing The Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77


Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Removing And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Fuse And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Removing And Installing The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82


Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Dealer Copy -- Not for Resale


Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Hydraulic Reservoir Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84


Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

TRACK TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85


Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86


Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

TRACK ROLLER AND IDLER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

LUBRICATING THE MINI TRACK LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89


Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91


Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

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COMMON INDUSTRY INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

MINI TRACK LOADER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . 94


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

Dealer Copy -- Not for Resale

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Dealer Copy -- Not for Resale

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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

CORRECT

Safety Alert Symbol: This symbol with a warning statement,


means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.
P-90216

Never service the Bobcat Mini


Track Loader without instructions.

WRONG WRONG WRONG

Dealer Copy -- Not for Resale


B-23041 B-23035 B-23036
Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted hydraulic tubeline, hose, fitting, arms up unless lift arms are held
parts. component or a part failure can by an approved lift arm support
Wear dust mask when grinding cause lift arms to drop. Do not go device. Replace if damaged.
painted parts. Toxic dust and gas under lift arms when raised Never modify equipment or add
can be produced. unless supported by an attachments not approved by
Avoid exhaust fume leaks which approved lift arm support device. Bobcat Company.
can kill without warning. Exhaust Replace it if damaged.
system must be tightly sealed.

WRONG WRONG WRONG

B-23040
B-23039 B-23034 B-6589
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW29-0409

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Dealer Copy -- Not for Resale

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SERVICE SCHEDULE
Maintenance Intervals
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early
failures. WARNING
The service schedule is a guide for correct maintenance
of the Bobcat mini track loader. AVOID INJURY OR DEATH
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

Every 10 Hours (Before Starting The Mini Track Loader)

• Engine Oil - Check level and add as needed. (See Page 74.)
• Engine Air Filters and Air System - Check air filter condition indicator. Service filters only when required. Check for

Dealer Copy -- Not for Resale


leaks and damaged components. (See Page 70.)
• Engine Cooling System - Clean debris from radiator and oil cooler areas. Check coolant level COLD and add
premixed coolant as needed. (See Page 77.)
• Fuel Filter - Drain water and sediment from filter. (See Page 73.)
• Hydraulic Fluid - Check fluid level and add as needed. Do not over fill. (See Page 82.)
• Lift Arms, Cylinders, Bob-Tach, Pivot Pins, Wedges, Rollers And Idlers - Lubricate with multipurpose lithium
based grease. (See Page 89.)
• Reverse Stop Panel, Neutral Start Interlocks, and Lift / Tilt Lockouts Systems - Check for correct function. Clean
dirt and debris from moving parts. (See Page 63.), and (See Page 64.)
• Parking Brake - Check for proper function. (See Page 25.)
• Indicators and Lights - Check for function. Clean or repair as needed. (See Page 23.)
• Safety Signs - Check for damaged signs (decals). Replace any signs that are damaged. (See MACHINE SIGNS
(DECALS) on Page 17.)
• Continuous Flow Shutoff Lever - Check for proper function. (See Page 65.)

Every 50 Hours

• Hydraulic Hoses and Tubelines - Check for damage and leaks. Repair or replace as needed.
• Controls - Check for correct operation. Adjust, repair or replace as needed.
• Undercarriage - Check for loose bolts and nuts.
• Track Tension - Check every 8 - 10 hours for the first 50 hours, then as scheduled. Check tension and adjust as
needed. (See Page 85.)

Every 100 Hours

• Engine Oil and Filter - Service at first 50 hours, then as scheduled. Replace oil and filter. (See Page 74.)
• Battery - Check battery for damage. Check cables, connections, and electrolyte level; add distilled water as needed.
(See Page 79.)
• Drive Belts (Alternator / Water Pump / Fan Drive) - Check condition. Replace as needed. (See Page 86.)
• Spark Arrestor Muffler - Clean spark chamber. (See Page 84.)

Every 250 Hours Or Every 12 Months

• Fuel Filter - Replace filter. (See Page 73.)


• Lift Arm Lockout - Check function of manual bypass control.

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SERVICE SCHEDULE (CONT’D)

Maintenance Intervals (Cont’d)

Every 500 Hours Or Every 12 Months

• Hydraulic Filter and Hydraulic Reservoir Breather Cap - Service filter at first 50 hours, then as scheduled. Replace
the hydraulic filter and the reservoir breather cap. (See Page 83.)
• Drive Belt (Hydrostatic) - Check condition. Adjust or replace as needed. (See Page 86.)
• Alternator and Starter - Service at first 50 hours, then as scheduled. Check connections.

Every 1000 Hours Or Every 12 Months

• Engine Valves - Service at first 500 hours, then as scheduled. Adjust the engine valve clearance.
• Hydraulic Fluid and Filters - Replace hydraulic fluid and filters. (See Page 83.)

Every 24 Months

• Coolant - Replace the coolant. (See Page 78.)

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LIFT ARM BY-PASS CONTROL REVERSE STOP PANEL

Inspection Inspection

Figure 69 The Reverse Stop Panel will stop the mini track loader
from moving backward when the panel is pushed
forward.

1 Figure 70

2
2

P-81886

1. Stand in the operator's position, start the engine and


raise the lift arms about 914, mm (3 ft) off the ground. P-81913C

Dealer Copy -- Not for Resale


Stop the engine. Engage the parking brake.

2. Make sure the area around the machine is clear of 1. Make sure the area around the machine is clear of
bystanders. bystanders.
2. Start the engine and use one hand to drive the
3. Press and hold the switch for the lift arm by-pass machine backward (Item 1) [Figure 70].
(Item 1) [Figure 69].
3. Use your other hand to push the Reverse Stop Panel
4. Move the lift arm control lever forward slightly (Item 2) forward (Item 2) [Figure 70].
[Figure 69]. The lift arms should slowly lower. See The mini track loader must stop backward movement
your Bobcat dealer for repair if by-pass does not when the Reverse Stop Panel is pushed forward.
function correctly.
When the Reverse Stop Panel is fully pressed, the mini
track loader will stop moving in the reverse direction and
will start to move slowly in the forward direction.
If the Reverse Stop Panel does not function correctly, see
your Bobcat Dealer for adjustment.

WARNING
The Reverse Stop Panel, Neutral Start Interlocks, and
Lift / Tilt Lockouts must function properly.
• The Reverse Stop Panel must stop mini loader
from moving backward when panel is pushed
forward.
• The Lift / Tilt Lockouts must deactivate the lift
and tilt functions when engine is off.
If any of these do not function properly, contact your
dealer for service. DO NOT modify system.
W-2559-0207

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LIFT AND TILT FUNCTION LOCKOUTS

Inspection

1. Stand at the operator's position behind the mini track


loader and start the engine.

2. Raise the lift arms about 914 mm (3 ft) off the ground.
WARNING
3. Turn the key OFF and wait for the engine to come to The Reverse Stop Panel, Neutral Start Interlocks, and
a complete stop. Engage the parking brake. Lift / Tilt Lockouts must function properly.
• The Reverse Stop Panel must stop mini loader
4. Make sure the area around the machine is clear of from moving backward when panel is pushed
bystanders. forward.
• The Lift / Tilt Lockouts must deactivate the lift
Figure 71 and tilt functions when engine is off.
If any of these do not function properly, contact your
dealer for service. DO NOT modify system.
W-2559-0207

Dealer Copy -- Not for Resale


2

P-81886

5. Move the Lift Arm / Attachment Tilt Control Lever


forward to lower the lift arms (Item 1) [Figure 71]. The
lever must not move and the lift arms must not lower.

6. Move the Lift Arm / Attachment Tilt Control Lever right


to tilt the bucket (or attachment) forward (Item 2)
[Figure 71]. The lever must not move and the bucket
must not tilt forward.

NOTE: See your Bobcat dealer for repair if the lift / tilt
lockout does not function properly.

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NEUTRAL START INTERLOCKS

Inspecting Traction Drive Interlock

Figure 72 6. The starter must not engage.

7. Release the Continuous Flow Shutoff Lever (Item 3)


[Figure 72]. The lever must return to the UP position.
2 4
Inspecting Auxiliary Hydraulic Interlock

1. Stop the engine, engage the parking brake (Item 1)


1 [Figure 72] and place all controls in NEUTRAL.

2. Make sure the area around the machine is clear of


bystanders.

3 3. Set the engine speed lever (Item 2) [Figure 72] to


slow.
P-81916A
4. Push and hold the Auxiliary Hydraulic Control Lever
forward (Item 4) [Figure 72] and turn the key switch
1. Stop the engine, engage the parking brake (Item 1) to START position.
[Figure 72] and place all controls in NEUTRAL.

Dealer Copy -- Not for Resale


5. The starter must not engage.
2. Make sure the area around the machine is clear of
bystanders. 6. Repeat procedure with the Auxiliary Hydraulic Control
Lever pulled backward.
3. Set the engine speed to slow (Item 2) [Figure 72].
NOTE: If any of the controls in these previous
4. Partially move the Drive / Steering Control (Item 3) inspection procedures do not function
[Figure 72] in the forward direction and turn the key properly, contact your dealer for service. DO
switch to START position. NOT modify the system.

5. The starter must not engage.

6. Repeat procedure with the Drive / Steering Control


being moved in the backward direction.
WARNING
7. Repeat procedure with the Drive / Steering Control The Reverse Stop Panel, Neutral Start Interlocks, and
being moved in the right direction. Lift / Tilt Lockouts must function properly.
• The Reverse Stop Panel must stop mini loader
8. Repeat procedure with the Drive / Steering Control from moving backward when panel is pushed
being moved in the left direction. forward.
• The Lift / Tilt Lockouts must deactivate the lift
Inspecting The Continuous Flow Shutoff Lever and tilt functions when engine is off.
If any of these do not function properly, contact your
1. Stop the engine, engage the parking brake (Item 1) dealer for service. DO NOT modify system.
[Figure 72] and place all controls in NEUTRAL. W-2559-0207

2. Make sure the area around the machine is clear of


bystanders.

3. Set the engine speed to slow (Item 2) [Figure 72].

4. Depress the Continuous Flow Shutoff Lever (Item 3)


[Figure 72] so the lever is in the DOWN position.

5. Turn the key switch to START position.

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AUXILIARY HYDRAULIC CONTROL SYSTEM

Inspecting The Continuous Flow Shutoff Lever Inspecting The Auxiliary Hydraulic Mode Switch (If
Equipped)
Figure 73
Perform the “Inspecting The Continuous Flow Shutoff
5 Lever” procedure with the Auxiliary Hydraulic Mode
Switch (Item 5) [Figure 73] in the “A” position”.
2
Perform the following procedure with the Auxiliary
Hydraulic Mode Switch (Item 5) [Figure 73] in the “B”
4 position.
1
1. Stop the engine and engage the parking brake (Item
1) [Figure 73].

2. Make sure the area around the machine is clear of


3
bystanders.

P-81916B 3. Set the engine speed to slow (Item 2) [Figure 73].

4. Turn the key to the ON position but do not start the


1. Stop the engine and engage the parking brake (Item
engine.
1) [Figure 73].

Dealer Copy -- Not for Resale


5. Move the Auxiliary Hydraulic Mode Switch (Item 5)
2. Make sure the area around the machine is clear of
[Figure 73] to the “B” position.
bystanders.
6. Move the Auxiliary Hydraulic Control Lever (Item 4)
3. Set the engine speed to slow (Item 2) [Figure 73].
[Figure 73] fully forward into the locked (detent)
position.
4. Turn the key to the ON position but do not start the
engine.
7. Depress the Continuous Flow Shutoff Lever (Item 3)
[Figure 73] so the lever is in the DOWN position.
5. Move the Auxiliary Hydraulic Mode Switch (Item 5)
[Figure 73] to the “A” position (if equipped).
8. The Auxiliary Hydraulic Control Lever (Item 4)
[Figure 73] must return to the NEUTRAL position.
6. Depress the Continuous Flow Shutoff Lever (Item 3)
[Figure 73] so the lever is in the DOWN position.
9. Repeat the procedure with the Auxiliary Hydraulic
Control Lever (Item 4) [Figure 73] fully backward into
7. Move the Auxiliary Hydraulic Control Lever (Item 4)
the locked (detent) position.
[Figure 73] fully forward into the locked (detent)
position.
10. Move the Auxiliary Hydraulic Mode Switch (Item 5)
[Figure 73] back to the "A" position.
8. Release the Continuous Flow Shutoff Lever (Item 3)
[Figure 73]. The lever must return to the UP position.
NOTE: Contact your Bobcat dealer for service if the
Auxiliary Hydraulic Mode Switch does not
9. The Auxiliary Hydraulic Control Lever (Item 4)
function properly.
[Figure 73] must return to the NEUTRAL position in
approximately one to three seconds.

10. Repeat the procedure with the Auxiliary Hydraulic


Control Lever (Item 4) [Figure 73] fully backward into
the locked (detent) position.

NOTE: Contact your dealer for service if the


Continuous Flow Shutoff Lever does not
function properly.

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LIFT ARM SUPPORT DEVICE

Installing

Figure 74

WARNING 1

Never work on a machine with the lift arms up unless


the lift arms are secured by an approved lift arm 2
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598

WARNING P-81885A

Repair the support device if damaged or if parts are


missing. Using a damaged support device or with Remove the retainer pin and remove the lift arm support
missing parts can cause lift arms or boom to fall device (Item 1) [Figure 74] from the storage position.

Dealer Copy -- Not for Resale


causing serious injury or death.
W-2271-1007 Start the engine, and raise the lift arms all the way up.

Install the lift arm support device (Item 2) [Figure 74] into
Stop the mini track loader on a flat, level surface. the machine frame bushings and secure with retainer pin.

Remove any attachment from the mini track loader. (See Slowly lower the lift arms until movement stops.
Installing And Removing The Attachment (Bob-Tach) on
Page 42.) Stop the engine.

Removing

Start the engine and raise the lift arms off the lift arm
support device.

Remove the retainer pin (Item 1) and remove the lift arm
support device (Item 2) [Figure 74].

Lower the lift arms and stop the engine.

Return the lift arm support device to the storage location.

Install the retainer pin to secure the lift arm support


device.

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HOOD

Operation Striker Adjustment

Figure 76

WARNING
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497

Figure 75

2
1
1
2 2
P-81884

The hood latch striker (Item 1) is adjusted by loosening


the two bolts (Item 2) [Figure 76] and sliding the striker

Dealer Copy -- Not for Resale


forward and back until the proper engagement is
obtained.

When the proper engagement is obtained, tighten the


bolts.
P-45376B

Release the hood latch (Item 1) [Figure 75]. Raise and


open the hood until the prop bar engages.

Raise the hood slightly and push the prop backward to


disengage (Item 2) [Figure 75], and lower the hood.

NOTE: Lift arms must be lowered, or fully raised with


lift arm support device installed before
opening the hood.

WARNING
Keep the engine cover closed when operating the
machine. Failure to do so could seriously injure the
operator.
W-2409-0801

Push firmly down on the hood to engage the latch.

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REAR DOOR Striker Adjustment

Opening And Closing Figure 79

Figure 77 1

1
2

P-59207

P-45413
Loosen the two bolts (Item 1) and re-position the striker
(Item 2) [Figure 79] until the rear door latches properly.
Release the latch (Item 1) [Figure 77].
NOTE: The striker mounting bolts (Item 1) [Figure 79]
are also secured with nuts on the backside of

Dealer Copy -- Not for Resale


Figure 78
the striker.
NOTE: The striker has slots that allow movement up
or down to achieve proper engagement of the
rear door latch.
With the striker at the proper position tighten the two
bolts (Item 1) [Figure 79].
Bumper Adjustment
Figure 80

P-81895
2
2
The rear door will pivot down [Figure 78] to provide
access for maintenance.
1
NOTE: When the optional ride-on platform is
installed, the rear door will not fully open.

P-59345A

WARNING Loosen jam nut (Item 1) [Figure 80].


Keep the rear door closed when operating the Adjust the bumpers (Item 2) [Figure 80] until the rear
machine. Failure to do so could seriously injury the door latches properly and there is no movement after the
operator. rear door is closed.
W-2410-0107
When the adjustments are completed, tighten the jam nut
(Item 1) [Figure 80].

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AIR CLEANER SERVICE NOTE: Make sure all sealing surfaces are free of dirt
and debris. Do not use air pressure to clean.
Replacing The Filter Elements
Install a new outer filter element.
It is important to change the air filter element at regular
intervals. Install the dust cover. Be sure the air cleaner valve (Item
2) [Figure 82] is down. Turn the dust cover clockwise and
For the correct service interval (See SERVICE engage the locking lever.
SCHEDULE on Page 61.)
Check the air intake hose and the air cleaner housing for
Figure 81 damage. Make sure all connections are tight.
4 Press the button (Item 4) [Figure 81] to remove the red
1 2 ring on the condition indicator.

Inner Filter

Only replace the inner filter under the following


conditions:
• Replace the inner filter every third time the outer filter
is replaced.

3 • After the outer filter has been replaced, press the


button (Item 4) [Figure 81] on the top of the condition
indicator and start the engine. Run at full rpm, then

Dealer Copy -- Not for Resale


P-81883 reduce engine speed and stop the engine. If the red
ring shows in the condition indicator, replace the inner
filter.
Replace the outer filter only when the red ring shows in
the condition indicator window (Item 1) [Figure 81]. Figure 83
Replace the inner filter every third time the outer filter is
replaced or as indicated below.

Outer Filter
1
Pull up on the locking lever (Item 2) and hold while
turning the dust cover (Item 3) [Figure 81]
counterclockwise.

Remove and clean the dust cover.

Figure 82

1 P-59546

Remove the dust cover, outer filter and inner filter.


NOTE: Make sure all sealing surfaces are free of dirt
and debris.
Install the new inner filter (Item 1) [Figure 83].
Install the outer filter.
Install the dust cover. Be sure the air cleaner valve (Item
2) [Figure 82] is down. Turn cover clockwise 1/8 turn to
2 P-77991 engage the latch.
Press the button (Item 4) [Figure 81] on the condition
Remove the outer filter element (Item 1) [Figure 82]. indicator to remove the red ring.

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FUEL SYSTEM

Fuel Specifications Biodiesel Blend Fuel

Use only clean, high quality diesel fuel, Grade No. 2 or Biodiesel blend fuel has unique qualities that should be
Grade No. 1. considered before using in this machine:

The following is one suggested blending guideline which • Cold weather conditions can lead to plugged fuel
should prevent fuel gelling during cold temperatures: system components and hard starting.

TEMPERATURE C° (F°) NO. 2 NO. 1 • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
-9° (+15°) 100% 0% corrosion and plugging of fuel system components.
Down to -29° (-20°) 50% 50%
• Use of biodiesel blend fuel may result in premature
Below -29° (-20°) 0% 100%
failure of fuel system components, such as plugged
fuel filters and deteriorated fuel lines.
At a minimum, low sulfur diesel fuel must be used in this
machine. Low sulfur is defined as 500 mg/kg (500 ppm) • Shorter maintenance intervals may be required, such
sulfur maximum. as cleaning the fuel system and replacing fuel filters
and fuel lines.
The following fuels may also be used in this machine:
• Using biodiesel blended fuels containing more than
• Ultra low sulfur diesel fuel. Ultra low sulfur is defined five percent biodiesel can affect engine life and cause

Dealer Copy -- Not for Resale


as 15 mg/kg (15 ppm) sulfur maximum. deterioration of hoses, tubelines, injectors, injector
pump and seals.
• Biodiesel blend fuel - Must contain no more than five
percent biodiesel mixed with low sulfur or ultra low Apply the following guidelines if biodiesel blend fuel is
sulfur petroleum based diesel. This is commonly used:
marketed as B5 blended diesel fuel. B5 blended
diesel fuel must meet ASTM D975 (US Standard) or • Ensure the fuel tank is as full as possible at all times
EN590 (EU Standard) specifications. to prevent moisture from collecting in the fuel tank.

• Ensure that the fuel tank cap is securely tightened.

• Biodiesel blend fuel can damage painted surfaces,


remove all spilled fuel from painted surfaces
immediately.

• Drain all water from the fuel filter daily before


operating the machine.

• Do not exceed engine oil change interval. Extended


oil change intervals can cause engine damage.

• Before vehicle storage; drain the fuel tank, refill with


100% petroleum diesel fuel, add fuel stabilizer and
run the engine for at least 30 minutes.

NOTE: Biodiesel blend fuel does not have long term


stability and should not be stored for more
than three months.

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FUEL SYSTEM (CONT’D)

Filling The Fuel Tank

Figure 85

WARNING WRONG

AVOID INJURY OR DEATH


Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0807

WARNING
B-23043
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil. Use a clean, approved safety container to add fuel of the
Failure to use care around combustibles can cause correct specifications. Add fuel only in an area that has

Dealer Copy -- Not for Resale


explosion or fire. free movement of air and no open flames or sparks. NO
W-2103-0508 SMOKING! [Figure 85].

Install and tighten the fuel fill cap (Item 1) [Figure 84].
Be sure engine is cool then open the hood.
Close and latch hood.
NOTE: Lift arms must be lowered, or fully raised with
lift arm support device installed before
opening the hood.

Figure 84

P-81882

Open the hood.

Remove the fuel fill cap (Item 1) [Figure 84].

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FUEL SYSTEM (CONT’D) Engine and muffler must be cool before beginning.
Fuel Filter
Figure 87
See the Service Schedule for the service interval for
removing water from, or replacing the fuel filter. (See
SERVICE SCHEDULE on Page 61.)
Removing Water
Figure 86

P-81913F

Loosen the thumb nut and open the access cover on the
right side of the machine [Figure 87].
Operate the hand pump (priming bulb) (Inset)
P-81913A [Figure 87] until the hand pump feels solid.

Dealer Copy -- Not for Resale


Start the engine. It may be necessary to operate the
Loosen the thumb nut and open the access cover on the hand pump again to get the engine started.
right side of the machine [Figure 86].
If the engine still fails to start, you might need to loosen
Loosen the drain (Item 1) [Figure 86] at the bottom of the the vent on the top of the fuel filter while cranking the
filter to remove water from the filter. Tighten the drain. engine.
Replacing Element
Figure 88
Remove the filter element (Item 2) [Figure 86].
Clean the area around the filter housing. Put clean oil on
the seal of the new filter element. Install the fuel filter HOLE
element and hand tighten.
Remove the air from the fuel system.
Removing Air From The Fuel System
After replacing the filter or when the fuel tank has run out
of fuel, the air must be removed from the fuel system
before starting the engine.
2
1

WARNING P-59616B

AVOID INJURY OR DEATH Open the hood.


Diesel fuel or hydraulic fluid under pressure can The fuel filter (Item 1) [Figure 88] is located under the air
penetrate skin or eyes, causing serious injury or cleaner mounting bracket.
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do Use a screwdriver (Item 2) [Figure 88] through the hole
not use your bare hand. Wear safety goggles. If fluid in the bracket to loosen the vent.
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury. Crank the engine until it starts.
W-2072-0807
Tighten the vent and close the hood.

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ENGINE LUBRICATION SYSTEM

Checking And Adding Engine Oil Engine Oil Chart

Check the engine oil level every day before starting the Figure 90
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Figure 89 (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)

P-81881A

Dealer Copy -- Not for Resale


Open the hood and remove the dipstick (Item 1)
[Figure 89]. TEMPERATURE RANGE ANTICIPATED BEFORE
NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
Keep the oil level between the marks on the dipstick CLASSIFICATION CI-4 OR BETTER)
[Figure 89]. [1] Synthetic Oil - Use recommendation from Synthetic
Oil Manufacturer.
Install the dipstick and close the hood.
Use good quality engine oil that meets API Service
Classification of CI-4 or better [Figure 90].

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ENGINE LUBRICATION SYSTEM (CONT’D)

Removing And Replacing Oil And Filter

For the service interval for replacing the engine oil and Figure 92
filter (See SERVICE SCHEDULE on Page 61.)
1
Figure 91

1 2

2
3

P-59541A

P-48526A Open the hood (Item 1). Loosen the thumb nut and open
the access cover (Item 2) [Figure 92] on the left side of

Dealer Copy -- Not for Resale


the machine.
Remove the access cover (Item 1) [Figure 91] and route
the oil drain hose to a container at the front of the Remove the oil filter (Item 3) [Figure 92] (located under
machine. the alternator) and clean the filter housing surface.

Remove the cap from the drain hose (Item 2) [Figure 91] Put clean oil on the oil filter gasket. Install the filter and
and drain the oil. Dispose of the used oil in an hand tighten.
environmentally safe manner.

Install cap on the drain hose and push the hose back into
the machine.
WARNING
Install the access cover.
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
WARNING W-2012-0497

AVOID INJURY OR DEATH


Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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ENGINE LUBRICATION SYSTEM (CONT’D)

Removing And Replacing Oil And Filter (Cont’d)

Figure 93

P-81883

Remove the fill cap (Item 1) [Figure 93].

Dealer Copy -- Not for Resale


Put oil in the engine. (See Capacities on Page 113.) (See
Engine Oil Chart on Page 74.)

Install the fill cap.

Start the engine and let it run for several minutes.

Stop the engine and check for leaks at the oil filter.

Remove the dipstick and check the oil level.

Add oil as needed if it is not at the top mark on the


dipstick.

Install the dipstick and close the hood.

Close the side access cover.

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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ENGINE COOLING SYSTEM Figure 95

Cleaning

Open the hood [Figure 95].

Figure 94 1

1
3
2

P-59556

Remove screen covers (Item 1) [Figure 94] from both

Dealer Copy -- Not for Resale


sides of the machine. P-59554A

Use low air pressure or water pressure to clean the


Raise the hood (Item 1) [Figure 95].
radiator through the side screens.
Check coolant level in the recovery tank (Item 2)
Install screen covers.
[Figure 95].
Close and latch the hood.
Remove the cap (Item 3) [Figure 95] from the recovery
tank.

WARNING Add premixed coolant to the recovery tank until it is at the


MAX level.

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any
of the following conditions exist: IMPORTANT
• When fluids are under pressure.
• Flying debris or loose material is present. AVOID ENGINE DAMAGE
• Engine is running. Always use the correct ratio of water to antifreeze.
• Tools are being used.
W-2019-0907 Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
Checking Level damage.

Check the cooling system every day to prevent over- Too little antifreeze reduces the additives which
heating, loss of performance or engine damage. protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Make sure the engine is cool.
Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
engine damage.
I-2124-0497

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ENGINE COOLING SYSTEM (CONT’D)

Removing And Replacing The Coolant

Raise the hood. Figure 97

WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203
1

Figure 96

P-48523A

1 Connect a hose to the engine block drain valve (Item 1)


[Figure 97] on the right side of the engine.

Dealer Copy -- Not for Resale


Open the valve and drain the coolant into a container.
After the coolant is removed, close the drain valve and
remove the hose.

2 Recycle or dispose of coolant in an environmentally safe


manner.
P-48513B
NOTE: The mini track loader is factory filled with
propylene glycol coolant (purple color). DO
Remove the radiator cap (Item 1) [Figure 96] when the
NOT mix propylene glycol with ethylene
engine is cool.
glycol.
Loosen the thumb nut and turn the access cover (Item 2)
Mix new coolant in a separate container. (See Capacities
[Figure 96] open.
on Page 113.)

One gallon and one pint (4,3 L) of propylene glycol mixed


with one gallon (3,8 L) of water is the correct mixture of
coolant (47% water and 53% propylene glycol) to provide
a -37°C (-34°F) freeze protection.

Add premixed coolant, to the radiator. Install the radiator


cap.

Add premixed coolant to the coolant recovery tank. (See


Checking Level on Page 77.) and read IMPORTANT.

Use a refractometer to check the condition of propylene


glycol in your cooling system.

Run the engine until it is at operating temperature. Stop


the engine. Check the coolant level when cool. Add
coolant as needed.

Close the hood.

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ELECTRICAL SYSTEM Fuses

Description [Figure 99]

The mini track loader has a 12 volt, negative ground REF. DESCRIPTION AMP
alternator charging system. The electrical system is
protected by fuses and relays. The fuses protect the 1 Lift Lock / Fan 20
electrical system when there is an electrical overload. 2 Gauges 10
The reason for the overload must be found before 3 Attachment 25
starting the engine again.
4 Cooling Fan 20
Fuse And Relay Location / Identification 5 Fuel 25
6 Engine 30
Figure 98
7 Starter 25
8 Lights 25

Relays
[Figure 99]

REF. DESCRIPTION
A Switched Power 2
B Cooling Fan
1 C Lift Lock

Dealer Copy -- Not for Resale


D Switched Power 1
E Glow Plug
P-59550 F Not Used
G Not Used
Raise the hood. H Starter
J Fuel Timer
The fuse panel is located under the hood at the right rear
side of the machine (Item 1) [Figure 98].
Battery Maintenance
Remove the fuse panel cover.
Figure 100
Figure 99
5 A B C D
1

6 2

7 3 E F G H

8 4

P-9590B

The battery cables must be clean and tight [Figure 100].


Check the electrolyte level in the battery. Add distilled
water as needed. Remove acid or corrosion from the
battery and cables with a sodium bicarbonate and water
solution.

P-59543A
Put grease on the battery terminals and cable ends to
prevent corrosion.

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ELECTRICAL SYSTEM (CONT’D) Figure 101

Using A Booster Battery (Jump Starting)

2
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body. 4

In case of acid contact, wash immediately with water.


In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
1
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention. 3
W-2065-0807 P-81876A

Dealer Copy -- Not for Resale


If it is necessary to use a booster battery to start the
engine, BE CAREFUL! The key switch must be OFF Connect the end of the first cable (Item 1) [Figure 101] to
when connecting jumper cables. The booster battery the positive (+) terminal of the booster battery. Connect
must be 12 volt. the other end of the same cable (Item 2) [Figure 101] to
the positive terminal on the mini track loader battery.

Connect the end of the second cable (Item 3)


[Figure 101] to the negative (-) terminal of the booster
WARNING battery. Connect the other end of the same cable (Item 4)
[Figure 101] to the mini track loader frame.
BATTERY GAS CAN EXPLODE AND CAUSE
Keep cables away from moving parts. Start the engine.
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away After the engine has started, remove the ground (-) cable
from batteries. When jumping from booster battery (Item 4) [Figure 101] first.
make final connection (negative) at machine frame.
Remove the cable from the positive terminal (Item 2)
Do not jump start or charge a frozen or damaged [Figure 101].
battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910 IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285

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ELECTRICAL SYSTEM (CONT’D)

Removing And Installing The Battery

Figure 103

WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.


In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.

If electrolyte is taken internally drink large quantities P-9590B


of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807 Always clean the battery terminals and cable ends when
installing a new or used battery [Figure 103].

Dealer Copy -- Not for Resale


Open the rear door.
When installing the battery in the mini track loader, do not
Figure 102 touch any metal parts with the battery terminals.

Connect the negative (-) cable last to prevent sparks.


2 Connect and tighten the battery cables.

Close the rear door before operating the mini track


1 loader.

P-74975

Disconnect the negative (-) battery cable (Item 1)


[Figure 102].

Disconnect the positive (+) battery cable (Item 2)


[Figure 102].

Remove the battery hold-down clamp (Item 3)


[Figure 102].

Remove the battery from the mini track loader.

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HYDRAULIC / HYDROSTATIC SYSTEM

Checking And Adding Fluid Hydraulic / Hydrostatic Fluid Chart

Use only recommended fluid in the hydraulic system. Figure 105


(See (MT55) MINI TRACK LOADER SPECIFICATIONS HYDRAULIC / HYDROSTATIC FLUID
on Page 111.) RECOMMENDED ISO VISCOSITY GRADE (VG)
AND VISCOSITY INDEX (VI)
Stop the mini track loader on a level surface. Lower the
lift arms and tilt the Bob-Tach fully back.

Stop the engine and open the rear door.

Figure 104

2
TEMPERATURE RANGE ANTICIPATED
DURING MACHINE USE
[1] VG 100; Minimum VI 130
1 [2] VG 46; Minimum VI 150
[3] BOBCAT All-Season Fluid
[4] BOBCAT Synthetic Fluid

Dealer Copy -- Not for Resale


[5] BOBCAT Biodegradable Hydraulic / Hydrostatic
Fluid (Unlike biodegradable fluids that are vegetable
based, Bobcat biodegradable fluid is formulated to
prevent oxidation and thermal breakdown at operating
P-81880A temperatures.)

Check the fluid level in the sight gauge (Item 1) Use only recommended fluid in the hydraulic system
[Figure 104]. The correct level is at the center of the [Figure 105]. (See Hydraulic System on Page 113.)
sight gauge.

Remove the fill cap (Item 2) [Figure 104] and add fluid
until at the correct level.

Install the fill cap. Be sure rubber gasket is installed


(Inset) [Figure 104].

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)

Removing And Replacing Hydraulic / Hydrostatic Removing And Replacing Hydraulic Fluid
Filter
For the service interval (See SERVICE SCHEDULE on
Figure 106 Page 61.)

The fluid must be replaced if it becomes contaminated or


after major repairs. If the fluid is replaced, the hydraulic
filter must be replaced.

Remove the reservoir fill cap (Item 2) [Figure 106]. Put a


suction hose into the fill tube to remove the hydraulic
2
fluid.

Replace the hydraulic filter (Item 1) [Figure 106].


1
Add the correct fluid to the reservoir until the fluid level is
at the correct level (Do not overfill). Install fill cap.

Start the engine and operate the hydraulic controls. Stop


P-81880
the engine and check for leaks.

For the correct service intervals (See SERVICE Check the fluid level in the reservoir and add as needed.

Dealer Copy -- Not for Resale


SCHEDULE on Page 61.)

Open the rear door.

Remove the filter (Item 1) [Figure 106].


WARNING
Clean the surface of the filter housing where the seal Hydraulic fluid escaping under pressure can have
contacts the housing. sufficient force to enter a person’s body by
penetrating the skin. This can cause serious injury
Put clean oil on the seal of the new filter. and possible death if proper medical treatment by a
physician familiar with this injury is not received
Install and hand tighten the filter. immediately.
W-2145-0290
Close the rear door.

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

Hydraulic Reservoir Breather

The reservoir fill cap (Item 2) [Figure 106] is also the


hydraulic breather. Replace the breather cap according
to the interval given. (See SERVICE SCHEDULE on
Page 61.)

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SPARK ARRESTOR MUFFLER

Cleaning Procedure WARNING


For service interval for cleaning the spark arrestor muffler
(See SERVICE SCHEDULE on Page 61.) Never use machine in atmosphere with explosive
dust or gases or where exhaust can contact
Do not operate mini track loader with a defective exhaust flammable material. Failure to obey warnings can
system. cause injury or death.
W-2068-1285

WARNING Start the engine.

Wear safety goggles. Hold a block of wood over the outlet


Stop engine and allow the muffler to cool before of the muffler (with the engine running) for about 10
cleaning the spark chamber. Wear safety goggles. seconds.
Failure to obey can cause serious injury.
W-2011-1285 This will force contaminants out through the clean-cut
hole.

Stop the engine and install the plug. Close the hood.

WARNING WARNING

Dealer Copy -- Not for Resale


AVOID INJURY OR DEATH
When the engine is running during service, the
When an engine is running in an enclosed area, fresh
steering lever and hydraulic control levers must be in
air must be added to avoid concentration of exhaust
neutral and the parking brake engaged.
fumes. If the engine is stationary, vent the exhaust W-2484-1003
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

Stop the engine and open the hood.


IMPORTANT
Figure 107
This machine is factory equipped with a U.S.D.A.
Forestry Service approved spark arrester exhaust
system.

The spark arrester muffler, if equipped, must be


1 cleaned to keep it in working condition. The spark
arrester muffler must be serviced by dumping the
spark chamber every 100 hours of operation.

On some models, the turbocharger functions as the


spark arrester and must operate correctly for proper
spark arrester function.

If this machine is operated on flammable forest,


P-81879 brush, or grass covered land, it must be equipped
with a spark arrester attached to the exhaust system
and maintained in working order. Failure to do so will
Remove the plug from the bottom of the muffler (Item 1) be in violation of California State Law, Section 4442.
[Figure 107]. PRC. Refer to local laws and regulations for spark
arrester requirements.
I-2284-0111

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TRACK TENSION

Adjustment

Track tension is important for good performance and to Figure 109


prevent the tracks from coming off.
3
NOTE: The wear of track rollers vary with the working
conditions and different types of soil
conditions.
2
1
Figure 108

4.50 In.
(114 mm)

P-48518A

BLOCKS
Remove the locking bolt (Item 1) [Figure 109].

Dealer Copy -- Not for Resale


Turn the adjustment bolt (Item 2) [Figure 109]
counterclockwise to tighten the track. (Decrease the
P-45387
distance between the blocks [Figure 108].) Turn
clockwise to loosen the track. (Increase the distance
between the blocks [Figure 108].)
The tracks are adjusted correctly when the measurement
between the blocks is 114 mm (4.50 in) [Figure 108]. Turn until the correct measurement is obtained
[Figure 108] and the nearest notch (Item 3) [Figure 109]
Park the mini track loader on a level surface and engage is aligned with the hole for the locking bolt. Install the
the parking brake. locking bolt (Item 1) [Figure 109] and tighten.

Raise one side of the machine so that the track is about


50 mm (2 in) off the ground. Lower the machine to
jackstands. Be sure the jackstands do not touch the
tracks.

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ALTERNATOR BELT

Belt Adjustment Figure 111

IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables 1
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285
P-48427

Stop the engine.


Loosen the adjustment and mounting bolts for the
Figure 110 alternator (Item 1) [Figure 111].

Figure 112

Dealer Copy -- Not for Resale


1

P-59548

P-45379A
Open the hood (Item 1) [Figure 110].

Loosen the thumb nut (Item 2) [Figure 110] and open the Move the alternator away from the engine [Figure 112] to
access cover on the left side of the machine. increase belt tension.

Move the alternator until the belt has 8,0 mm (5/16 in)
movement at the middle of the belt span (Item 1)
[Figure 112] with 66 N (15 lb) of force.

Tighten the adjustment and mounting bolts (Item 1)


[Figure 111].

Belt Replacement

Loosen the adjustment and mounting bolts for the


alternator (Item 1) [Figure 111] and loosen the belt fully.

Remove the belt and install a new belt.

Adjust belt as shown above.

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DRIVE BELT

Description

The drive belt makes the mechanical connection from the Figure 114
engine flywheel to the hydrostatic pump pulleys.

The belt is a cord-reinforced rubber design.

Constant tension is applied to the belt by the use of a


spring-loaded belt tensioner. 1

Adjusting
2
To adjust the drive belt tension, use the following
procedure:

Raise the lift arms and install the lift arm support device. 1
(See LIFT ARM SUPPORT DEVICE on Page 67.)
P-59654
Stop the engine and raise the hood.

Disconnect the negative (-) battery cable. (See Removing Loosen screws (Item 1) fastening side access cover (Item
And Installing The Battery on Page 81.) 2) [Figure 114] to the loader.

Dealer Copy -- Not for Resale


Figure 113 Swing open side access cover.

Figure 115

1 1
2

P-59653

P-62131
Loosen the four belt shield fasteners (Item 1)
[Figure 113].
The pulley tensioner (Item 1) [Figure 115] is located just
Remove the belt shield (Item 2) [Figure 113]. under the right hydrostatic pump pulley.

Installation: Ensure the belt shield is not resting on the


drive belt or the drive belt pulleys.

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DRIVE BELT (CONT’D) TRACK ROLLER AND IDLER LUBRICATION

Adjusting (Cont’d) Procedure

Figure 116 The track rollers and idlers have grease fittings for
lubrication.

For the correct interval (See SERVICE SCHEDULE on


Page 61.)

Figure 117

P-59655

Loosen idler mounting bolt (Item 1) [Figure 116] located


on the back side of tensioner.

Dealer Copy -- Not for Resale


1
While facing the idler pulley, place a wrench on the P-45386
square base portion (Item 2) [Figure 115] of the idler
pulley
Add grease to the rollers and idlers (Item1) [Figure 117]
Rotate wrench until the pointer (Item 3) [Figure 115] (each side of mini track loader). (Use only one fitting on
reaches 25°. each roller.)

While holding the pointer (Item 3) [Figure 115] at the


proper position (25°), tighten the idler mounting bolt (Item
1) [Figure 116] to 34 - 38 N•m (25 - 28 ft-lb) torque.

NOTE: The pointer (Item 3) [Figure 115] will be set at


25° when under tension.

Install the belt shield and tighten the four fasteners.

Close the side access cover and tighten screws.

Reconnect the negative (-) battery cable. (See Removing


And Installing The Battery on Page 81.)

Run the engine and recheck the pointer position.

Readjust if necessary.

Remove the lift arm support device. (See LIFT ARM


SUPPORT DEVICE on Page 67.)

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LUBRICATING THE MINI TRACK LOADER

Lubrication Locations

Lubricate the mini track loader as specified for the best Figure 120
performance of the mini track loader. (See SERVICE
SCHEDULE on Page 61.)

Record the operating hours each time you lubricate the


Bobcat mini track loader.

Always use a good quality lithium based multi-purpose


grease. Apply lubricant until extra grease shows.

Lubricate the following locations:

Figure 118
5
P-48550

5. Tilt Cylinder Rod End [Figure 120].


3
Figure 121

Dealer Copy -- Not for Resale


1

2
P-59557C

7
1. Lift Cylinder Rod End (Both Sides) [Figure 118].
6
2. Lift Cylinder Base End (Both Sides) [Figure 118].
P-48549

3. Lift Arm Pivot (Both Sides) [Figure 118].


6. Bob-Tach Pivot Pin (Both Sides) (If Equipped)
Figure 119
[Figure 121].

7. Bob-Tach Wedge (Both Sides) (If Equipped)


[Figure 121].

P-48548

4. Tilt Cylinder Base End [Figure 119].

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LUBRICATING THE MINI TRACK LOADER (CONT’D)

Lubrication Locations (Cont’d)

Figure 122 Figure 124

8 8

9
9
P124025

P-48555

8. Common Industry Interface Pivot Pin (Both Sides)


[Figure 122] (If equipped). Lubricate the parking brake pin (Item 1) [Figure 124]
with anti-seize compound only.
9. Common Industry Interface Locking Pin (Both Sides)

Dealer Copy -- Not for Resale


[Figure 122] (If equipped). Move the parking brake lever back and forth to spread
the lubricant over the entire pin area.
Figure 123
Repeat the lubrication for the parking brake pin on the
other side.

P-48556

10. Early Models Only: Ride-On Operator Platform


Wheel and pivot [Figure 123] (If Equipped). (Later
models use sealed bearings, no service required.)

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PIVOT PINS

Inspection And Maintenance

Figure 125

P-45406

All lift arm and cylinder pivots have a large pin held in
position with a retainer and bolt (Item 1) [Figure 125].

Dealer Copy -- Not for Resale


Check that the bolts are tightened to 24 - 27 N•m (18 - 20
ft-lb) torque.

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BOB-TACH Figure 127

Inspection And Maintenance


Bob-Tach
Wedge

WARNING
Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0497 Wedge Must Contact
Lower Edge Of Hole In
The Attachment P-30904A
Figure 126

The wedges must extend through the holes in the


attachment mounting frame [Figure 127].

The spring loaded wedge must contact the lower edge of


the hole in the attachment [Figure 127].

If the wedge does not contact the lower edge of the hole

Dealer Copy -- Not for Resale


[Figure 127], the attachment will be loose and can come
off the Bob-Tach.

Figure 128

P-48412

Move the Bob-Tach levers to engage and disengage the


wedges [Figure 126]. The levers and wedges must move
freely.

B-17460

Inspect the mounting frame on the attachment and the


Bob-Tach, linkages and wedges for excessive wear or
damage [Figure 128]. Replace any parts that are
damaged, bent, or missing. Keep all fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for


repair or replacement parts.

Lubricate the wedges. (See SERVICE SCHEDULE on


Page 61.) (See LUBRICATING THE MINI TRACK
LOADER on Page 89.)

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COMMON INDUSTRY INTERFACE

Inspection And Maintenance

Figure 130

WARNING 2
Bob-Tach
Wedge
The Common Industry Interface locking pins must
extend through the holes in attachment frame.
Levers must be fully down and locked. Failure to
secure the locking pins can allow attachment to
come off and cause serious injury or death.
W-2996-1015

Figure 129 Wedge Must Contact 1


1
P124036 Lower Edge Of Hole In
The Attachment P124037
P-30904A
P124036
1
2 The pins (Item 1) must extend through the holes in the
attachment mounting frame (Item 2) [Figure 130].

Dealer Copy -- Not for Resale


If the pin does not fully engage the attachment mounting
frame hole [Figure 130], the attachment will be loose
and can come off the interface.

1 Figure 131

P-48412

Move the Common Industry Interface (CII) levers (Item 1)


to engage and disengage the locking pins (Item 2)
[Figure 129]. The levers and pins must move freely.

P124025

Inspect the mounting frame on the attachment and the


Common Industry Interface, linkages, springs, and pins
for excessive wear or damage [Figure 131]. Replace any
parts that are damaged, bent, or missing. Keep all
fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for


repair or replacement parts.

Lubricate the pins. (See SERVICE SCHEDULE on Page


61.) (See LUBRICATING THE MINI TRACK LOADER on
Page 89.)

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MINI TRACK LOADER STORAGE AND RETURN TO SERVICE

Storage Return To Service

Sometimes it may be necessary to store your Bobcat After the Bobcat Mini Track Loader has been in storage, it
Mini Track Loader for an extend period of time. Below is a is necessary to follow a list of items to return the mini
list of items to perform before storage. track loader to service.

• Thoroughly clean the mini track loader including the • Check the engine and hydraulic oil levels; check
engine compartment. coolant level.
• Lubricate the mini track loader. • Install a fully charged battery.
• Replace worn or damaged parts. • Remove grease from exposed cylinder rods.
• Drive the mini track loader onto planks in a dry • Check all belt tensions.
protected shelter.
• Be sure all shields and guards are in place.
• Lower the lift arms fully with the bucket flat on the
• Lubricate the mini track loader.
ground.
• Remove cover from the exhaust pipe opening.
• Put grease on any exposed cylinder rods.
• Start the engine and let run for a few minutes while
• Put fuel stabilizer in the fuel tank and run the engine
observing the instrument panels and systems for
a few minutes to circulate the stabilizer to the pump
correct operation.
and fuel injectors.
• Drive the mini track loader off of the planks.
• Drain and flush the cooling system. Refill with

Dealer Copy -- Not for Resale


premixed coolant. • Operate machine, check for correct function.
• Replace all fluids and filters (engine, hydraulic). • Stop the engine and check for leaks. Repair as
needed.
• Replace all filters (i.e.: air cleaner, oil, etc.).
• Put all controls in NEUTRAL position.
• Remove the battery. Be sure the electrolyte level is
correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.
• Cover the exhaust pipe opening.
• Tag the machine to indicate that it is in storage
condition.

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MACHINE SIGN TRANSLATIONS

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97


Service Schedule (7273439) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Warning (6737039) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Warning (6737040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Warning (6737041) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Danger (6732142) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Warning (6576048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Warning (6817225) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Warning (6804233) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Low Sulfur (7152748) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Lift Arm Support Device (6737045) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS

Service Schedule (7273439)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Service Schedule (7273439) (Cont’d)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Service Schedule (7273439) (Cont’d)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (6737039)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (6737039) (Cont’d)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (6737039) (Cont’d)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (6737040)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Warning (6737041)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)

Danger (6732142)

Dealer Copy -- Not for Resale

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MACHINE SIGN TRANSLATIONS (CONT’D)
Warning (6576048) Warning (6804233)

Dealer Copy -- Not for Resale


Warning (6817225)

Low Sulfur (7152748)

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MACHINE SIGN TRANSLATIONS (CONT’D)

Lift Arm Support Device (6737045)

Dealer Copy -- Not for Resale

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Dealer Copy -- Not for Resale

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SPECIFICATIONS

(MT55) MINI TRACK LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Ground Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

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(MT55) MINI TRACK LOADER SPECIFICATIONS

Dimensions

• Dimensions are given for mini track loader equipped with standard tracks and dirt bucket and may vary with other
bucket types.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.

82°

2422 mm
(95.4) in

50°

463 mm
(18.2) in

Dealer Copy -- Not for Resale


1807 mm
(71.2) in 1237 mm
1246 mm (48.7 in)
(49.1) in

132 mm
(5.2) in

162 mm
(6.4) in
23° 864 mm
114 mm (34.0) in 12.7 mm
(4.5) in (0.5) in
1839 mm
(72.4) in
2365 mm
(93.1) in

1395 mm
(54.9) in

Narrow 903 mm 914 mm Narrow


Track (35.6) in 724 mm (36.0) in Bucket
(28.5) in

Wide 801 mm Wide


1050 mm (31.5) in 1118 mm
Track (41.4) in (44.0) in Bucket
Option Option

B-22743A
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.

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(MT55) MINI TRACK LOADER SPECIFICATIONS (CONT’D)

Performance
With Standard Narrow Tracks and Bucket With Optional Wide Tracks and Bucket
Rated Operating Capacity 249 kg (550 lb) 249 kg (550 lb)
Tipping Load 732 kg (1610 lb) 773 kg (1705 lb)
Operating Weight 1186 kg (2610 lb) 1236 kg (2725 lb)
Breakout Force - Lift 7784 N (1750 lbf) 7784 N (1750 lbf)
Breakout Force - Tilt 12989 N (2920 lbf) 12989 N (2920 lbf)
Travel Speed
Forward 0 - 5,6 km/h (0 - 3.5 mph) 0 - 5,6 km/h (0 - 3.5 mph)
Reverse 0 - 2,43 km/h (0 -1.5 mph) 0 - 2,43 km/h (0 -1.5 mph)
Controls

Machine Steering Direction and speed controlled by one multifunction handle


Mini Track Loader Hydraulics
- Lift and Tilt Controlled by joystick
- Front Auxiliary (Std.) Controlled by fore and aft movement of hand lever
Auxiliary Pressure Release Controlled by fore and aft movement of hand lever
Engine Hand lever speed control; key-type starter switch

Dealer Copy -- Not for Resale


Service Brake Two independent hydrostatic circuits controlled by one multifunction handle
Secondary Brake One of the hydrostatic transmissions
Parking Brake (Std.) Hand lever operation
Engine

Make / Model
- A3WT11001 & Above Kubota D902-E3B-BC-1
- B38T11001 & Above Kubota D902-E4B-BC-1
Fuel / Cooling Diesel (Low Sulfur) / Liquid
Horsepower
- ISO 9249 EEC / SAE J1349 Net 17,5 kW (23.5 hp) @ 3600 rpm
- ISO 14396 Gross 18,2 kW (24.4 hp) @ 3600 rpm
- SAE J1349 Gross 18,5 kW (24.8 hp) @ 3600 rpm
Torque
- ISO 9249 EEC / SAE J1349 Net 54,2 N•m (39.9 ft-lb) @ 2600 rpm
- SAE J1349 Gross 56,1 N•m (41.4 ft-lb) @ 2600 rpm
Number of Cylinders 3
Displacement 0,899 L (54.9 in3)
Bore / Stroke 72,0 mm / 73,6 mm (2.83 / 2.90)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Closed
Air Cleaner Dual dry replaceable paper cartridges
Ignition Diesel-Compression
Low Idle 1025 - 1125 rpm
High Idle 3770 - 3870 rpm
Engine Coolant Propylene Glycol / Water Mixture

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(MT55) MINI TRACK LOADER SPECIFICATIONS (CONT’D)

Hydraulic System

Pump Type Engine driven, gear type


Pump Capacity 45,4 L/min (12 U.S. gpm) @ High Idle
System Relief at Quick Couplers 19900 kpa (199 bar) (2900 psi)
Filter (Hydraulic) Full flow replaceable, 10-micron synthetic media element
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 57,2 mm (2.25 in)
Tilt Cylinder (2) 76,2 mm (3.00 in)
Rod Diameter: Lift Cylinder (2) 31,8 mm (1.25 in)
Tilt Cylinder (2) 31,8 mm (1.25 in)
Stroke: Lift Cylinder (2) 359,7 mm (14.16 in)
Tilt Cylinder (1) 268,2 mm (10.56 in)
Control Valve 3-Spool, open center type with float detent on lift
Fluid Type Bobcat Fluid, Hydraulic / Hydrostatic
6903117 - (2.5 U.S. gal container)
6903118 - (5 U.S. gal container)
6903119 - (55 U.S. gal container)
Fluid Lines SAE Standard tubelines, hoses and fittings

Dealer Copy -- Not for Resale


Hydraulic Function Time:
Raise Lift Arms 2.9 seconds
Lower Lift Arms 2.0 seconds
Bucket Dump 1.6 seconds
Bucket Rollback 1.4 seconds
Electrical

Starting Aid Glow Plugs


Alternator 12 volt, 40 Amp open frame w/ internal regulator
Battery 12 volt - 530 CCA @ -18°C (0°F)
Starter 12 volt; gear reduction, 2,7 kW (3.62 hp)
Instrumentation Gauges:Hourmeter,FuelLevel,EngineCoolantTemperature, Voltmeter
Warning lights: Engine Oil Pressure, Hydraulic Oil Temperature
Other: Lights, Opt. / Accessory Switches or Indicators
Drive System

Drive System Fully hydrostatic, track drive


Transmission Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing
hydrostatic motors
Capacities

Fuel 26,5 L (7 U.S. gal)


Engine Lubrication and Filter 3,6 L (3.8 qt)
Engine Cooling System 4,73 L (5 qt)
Hydraulic / Hydrostatic Reservoir Only
(Center of Sight Glass) 9,5 L (2.5 U.S. gal)
Hydraulic / Hydrostatic System 20,0 L (5.3 U.S. gal)

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(MT55) MINI TRACK LOADER SPECIFICATIONS (CONT’D)

Tracks

Standard 180 mm (7.1 in) Rubber


Wide (Optional) 250 mm (9.8 in) Rubber

Ground Pressure

Standard Track And Bucket 0,33 kPa (0.337 bar) (4.9 psi)
WIde Track And Bucket 0,25 kPa (0.248 bar) (3.6 psi)

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WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

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WARRANTY

WARRANTY
Bobcat Loaders

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who
in turn warrant to the owner, that each new Bobcat loader will be free from proven defects in material and
workmanship with respect to (i) all components of the product except as otherwise specified herein for
twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, pro-
vided that after the initial twelve month warranty period, such warranty shall be limited to parts only and
does not include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based
on the remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand batter-
ies, for an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat
Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional
twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat
dealer to the original buyer.

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During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's
option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified
herein which fails because of defects in material or workmanship. The owner shall provide the authorized
Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.
Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechan-
ics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat
brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other
high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of
the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstruc-
tions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT
THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE
AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION
OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS WITH
RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

6570162 (2-09) Printed in U.S.A.

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WARRANTY (CONT’D)

In this emissions limited warranty, the term “Manufacturer” means Kubota Corporation as the holder of the U.S. Environmental
Protection Agency (U.S. EPA) Certificate of Conformity and California Executive Order for the vehicle. The emission control limited
warranty is in addition to the standard limited warranty for your vehicle.
Your Bobcat dealer is authorized to perform all warranty and service repairs on your diesel engine. To locate a Bobcat dealer, visit
www.bobcat.com or call 1-800-743-4340.

KUBOTA Corporation
FEDERAL & CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY for NON-ROAD ENGINES (CI)
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and KUBOTA Corporation are pleased to explain the Federal and
California Emission Control System Warranty on your non-road engine. In California, new heavy duty off-road engines must be designed, built and equipped to meet
California’s stringent anti-smog standards adopted by the Air Resources Board pursuant to its authority in Chapter 1 and 2, Part 5, Division 26 of the California Health
and Safety Code. In other states of the U.S.A., new non-road engines subject to the provisions of 40 CFR 1039 subpart A must be designed, built and equipped, at the
time of sale, to meet the U.S. EPA regulations for nonroad engines.
KUBOTA must warrant the emission control system on your Compression Ignition engine for the period of time listed below provided there has been no abuse,
vandalism, neglect, improper maintenance or unapproved modifications to your engine. This emission warranty is applicable in all states of the U.S.A., its provinces and
territories regardless of whether an individual state, province, or territory has enacted warranty provisions that differ from the Federal warranty provisions. This emission
warranty is also applicable in all provinces and territories of CANADA.
Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other
emission-related assemblies.
Where a warrantable condition exists, KUBOTA will repair your engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer),
parts and labor.
EMISSION DESIGN AND DEFECT WARRANTY COVERAGE
The emissions warranty period for the engine begins on the original date of sale to the initial purchaser and continues for each subsequent purchaser for the period
mentioned below.
The emissions warranty period for all engines rated under 19kW (25Hp) is 2000 hours of operation or two (2) years of use, whichever first occurs.
The emissions warranty period for constant speed engines rated under 37kW (50Hp) with rated speeds greater than or equal to 3000 rpm is 2000 hours of operation
or two (2) years of use, whichever first occurs.
The emissions warranty period for all other engines not already listed is 3000 hours of operation or five (5) years of use, whichever first occurs.
If any emission related part on your engine is defective, the part will be repaired or replaced by KUBOTA free of charge.
OWNER’S WARRANTY RESPONSIBILITIES
(a) As the engine owner, you are responsible for the performance of the required maintenance listed in your KUBOTA operator’s manual. KUBOTA recommends

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that you retain all receipts covering maintenance on your engine, but KUBOTA cannot deny a warranty claim solely for the lack of receipts or for your failure to
ensure the performance of all scheduled maintenance.
(b) As the engine owner, you should be aware, however, that KUBOTA may deny your warranty coverage if your engine or a part has failed due to abuse, vandalism,
neglect, improper maintenance or unapproved modifications.
(c) Your engine is designed to operate on Ultra Low Sulfur Diesel Fuel only. Use of any other fuel may result in your engine no longer operating in compliance with
Federal or California’s emissions requirements.
(d) You are responsible for presenting your engine to the nearest dealer or service station authorized by KUBOTA when a problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed 30 days.
(e) If you have any questions regarding your warranty rights and responsibilities or the location of the nearest authorized dealer or distributor, you should contact:
KUBOTA ENGINE AMERICA CORPORATION, Service department at 1-800-532-9808, [email protected] or KUBOTA TRACTOR CORPORATION,
National Service Department at 1-800-558-2682, [email protected] or KUBOTA CANADA LTD at (905) 294-7477.
COVERAGE
KUBOTA warrants to the initial purchaser and each subsequent purchaser that your engine will be designed, built and equipped, at the time of sale, to meet all
applicable regulations. KUBOTA also warrants to the initial purchaser and each subsequent purchaser that your engine shall be free from defects in materials and
workmanship which cause the engine to fail to conform to applicable regulations for the period mentioned above from the original date of sale.
KUBOTA shall remedy warranty defects at any authorized KUBOTA engine dealer or warranty station. Any authorized work done at an authorized dealer or warranty
station shall be free of charge to the owner if such work determines that a warranted part is defective. Any KUBOTA approved or equivalent replacement part
(including any KUBOTA approved aftermarket part) may be used for any warranty maintenance or repairs on emission related parts, and must be provided free of
charge to the owner if the part is still under warranty.
KUBOTA is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The use of replacement parts not
equivalent to the original parts may impair the effectiveness of your engine emission control system. If such a replacement part is used in the repair or maintenance
of your engine, and KUBOTA determines it is defective or causes a failure of a warranted part, your claim for repair of your engine may be denied.
Listed below are the parts covered by the Federal and California Emission Control Systems Warranty. Some parts listed below may require scheduled maintenance
and are warranted up to the first scheduled replacement point for that part. The warranted parts are (if applicable):
1) Air-Induction System 4) Electronic Control System 6) Particulate Controls
a) Intake Manifold a) ECU a) Any device used to capture particulate
b) Turbocharger System b) Engine Speed / Timing Sensor emissions.
c) Charge Air Cooling System (Intercooler) c) Accelerator Position Sensor b) Any device used in the regeneration of the
2) Catalyst or Thermal Reactor System d) Coolant Temperature Sensor particulate control device.
a) Catalytic converter e) Atmospheric Pressure Sensor c) Control Device Enclosures and Manifolding
b) Exhaust manifold f) Intake Pressure Sensor d) Diesel Particulate Filter Temperature Sensor
3) Fuel Injection System g) Intake Manifold Temperature Sensor e) Differential Pressure Sensor
a) Fuel Supply Pump h) Intake Air Flow Sensor 7) Miscellaneous Items
b) Injector i) Common Rail Pressure Sensor a) Closed Breather System
c) Injection Pipe 5) Exhaust Gas Recirculation System b) Hoses*, Clamps*, Fittings, Tubing*
d) Common Rail a) EGR Valve c) Gaskets, Seals
e) Smoke Puff Limiter b) EGR Cooler d) Kubota supplied engine Wiring Harnesses
f) Speed Timer c) EGR Valve Opening Rate Sensor e) Kubota supplied engine Elec. Connectors
g) Cold Advance Timer f) Air Cleaner Element*, Fuel Filter Element*
h) Injection Pump g) Emission Control Information Labels
*Warranty period is equivalent to manufacturer’s recommended first replacement interval as stated in the applicable model’s operator’s manual and/or service
(workshop) manual.
MAINTENANCE REQUIREMENTS
The owner is responsible for the performance of the required maintenance as defined by KUBOTA in the operator’s manual.
LIMITATIONS
This Emission Control System Warranty shall not cover any of the following;
(a) Repair or replacement required because of misuse or neglect, improper maintenance, repairs improperly performed or replacements not conforming to
KUBOTA specifications that adversely affect performance and/or durability, and alteration or modifications not recommended or approved in writing by
KUBOTA.
(b) Replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point.

6990354 (10-11) Printed in U.S.A.

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ALPHABETICAL INDEX

(MT55) MINI TRACK LOADER MINI TRACK LOADER STORAGE AND


SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 111 RETURN TO SERVICE . . . . . . . . . . . . . . . . 94
AIR CLEANER SERVICE . . . . . . . . . . . . . . . 70 NEUTRAL START INTERLOCKS . . . . . . . . . 65
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . 86 OPERATING PROCEDURE . . . . . . . . . . . . . 46
ATTACHMENT CONTROL DEVICE (ACD) (IF OPERATOR SAFETY WARNINGS . . . . . . . . 1
EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . 32 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . 25
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 41 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . 91
AUXILIARY HYDRAULIC CONTROL SYSTEM PRE-STARTING PROCEDURE . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PUBLICATIONS AND TRAINING
BOBCAT COMPANY IS IS0 9001 CERTIFIED RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 19
....................................7
REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . 69
BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . 92
REGULAR MAINTENANCE ITEMS . . . . . . . . 7
COMMON INDUSTRY INTERFACE . . . . . . 93
REVERSE STOP PANEL . . . . . . . . . . . . . . . 24
CONTROLS IDENTIFICATION . . . . . . . . . . 23
REVERSE STOP PANEL . . . . . . . . . . . . . . . 63
CONTROLS OPERATION . . . . . . . . . . . . . . 23
REVERSE TRAVEL SPEED CONTROL
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . 35 LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 8 RIDE-ON PLATFORM (HINGED) (OPTION) 33

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DRIVE / STEERING CONTROL TILT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 13
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 27
SERIAL NUMBER LOCATIONS . . . . . . . . . . . 8
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . 87
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . 61
DRIVING AND STEERING THE MINI TRACK
LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SPARK ARRESTOR MUFFLER . . . . . . . . . . 84
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . 79 STARTING THE ENGINE . . . . . . . . . . . . . . . 38
ENGINE COOLING SYSTEM . . . . . . . . . . . 77 STOPPING THE ENGINE AND LEAVING THE
MINI TRACK LOADER . . . . . . . . . . . . . . . . . 40
ENGINE LUBRICATION SYSTEM . . . . . . . . 74
STOPPING THE MINI TRACK LOADER . . . 28
ENGINE SPEED CONTROL . . . . . . . . . . . . 25
TOWING THE MINI TRACK LOADER . . . . . 52
FEATURES, ACCESSORIES AND
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . 10 TRACK ROLLER AND IDLER LUBRICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 15
TRACK TENSION . . . . . . . . . . . . . . . . . . . . . 85
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . 71
TRANSPORTING THE BOBCAT MINI TRACK
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
HYDRAULIC / HYDROSTATIC SYSTEM . . . 82 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 117
HYDRAULIC CONTROLS . . . . . . . . . . . . . . 29
LIFT AND TILT FUNCTION LOCKOUTS . . . 64
LIFT ARM BY-PASS CONTROL . . . . . . . . . . 24
LIFT ARM BY-PASS CONTROL . . . . . . . . . . 63
LIFT ARM SUPPORT DEVICE . . . . . . . . . . 67
LIFTING THE MINI TRACK LOADER . . . . . 53
LUBRICATING THE MINI TRACK LOADER 89
MACHINE SIGN TRANSLATIONS . . . . . . . . 97
MACHINE SIGNS (DECALS) . . . . . . . . . . . . 17
MAINTENANCE SAFETY . . . . . . . . . . . . . . 59
MINI TRACK LOADER IDENTIFICATION . . . 9

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