REV DWG. NO.

ED-0100-PRS-PID-01005U

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

A NOTES A

1 FOR LEGEND, SYMBOLS, GENERAL NOTES AND

ENGINEERING DESIGN NOTES SEE
DWG. NO. ED-9999-PRS-PID-00001A THRU 00001L.

2 NOT USED.
3 NOT USED.

B 4 NOT USED. B
5 NOT USED.
6 NOT USED.
7 NOT USED.
8 ALARM SHALL BE PROVIDED WHEN TOTALISER INDICATES THAT
1.05 M3 OF GASOLINE TRANSFER IS DONE. OPERATOR SHALL
CHECK THAT PUMP HAS AUTO STOPPED WHEN ALARM OCCUR.
START/STOP
01005S 9 DELETED.
C FROM 2-LI-1010 C
10 FOR SAMPLE CONNECTION DETAILS, SEE DWG NO.
ED-9999-PRS-PID-00001E.
11 DISCHARGE ORIFICE LOOSE SUPPLY BY PUMP VENDOR.

3" P-2-01011-A01A-1-PP GASOLINE RESIDUE 12 HIGH TEMPERATURE TRIP BY THERMOSTAT THROUGH MCC.
01005S
FROM QUENCH TOWER 2-DA-101

D D
6" PW-2-01026-A01A-2-HC PROCESS WATER
01005S
FROM QUENCH TOWER 2-DA-101

2-KB-1002 2oo3
PROCESS WATER 2-KB-1004
STRIPPER PUMP GASOLINE RESIDUE
AUTOMATIC PUMP START/STOP
E TAKE-OVER
E

H
2-PI
1031A /B/C
L

2-PT 2-PT 2-PT

F 1031A 1031B 1031C F

3/4"

3/4"
3/4"
LO

LO

LO
PROCESS WATER 4" PW-2-01019-A01A-2-HC
01005V
TO 2-PA-106

G G

1" P-2-01017-A01A-1-PP
6" PW-2-01026-A01A-2-HC

4" PW-2-01019-A01A-2-HC

6" PW-2-01028-A01A-2-HC

4" PW-2-01029-A01A-2-HC

3" P-2-01011-A01A-1-PP

2" P-2-01801-A01A-1-PP

3" P-2-01012-A01A-1-PP

2" P-2-01014-A01A-1-PP
NOTE 8
H H
2-FQI H
1005

2-FT
1005
2-SC
01036
LO LO TYPE "C"

3/4"

3/4"
J 09041C NOTE 10 J

MIN.

MIN.
LO LO
3/4"

1" P-2-01001-A01A-1-PP
3/4"

MIN.

MIN.

3/4"

3/4"
2-GBL 2-GSL
LO

PUMP AUTO-START

3/4" 3/4" 1930 1930

2-PI 2-PI
3/4"

LO

LO

LO
1027 1028
2-STR 2-GBH 2-GSH
3/4" 1013 3/4"

2"x1-1/2"

2"x1-1/2"
2-PI 2-PI 1930 1930
4"x2"
4"x2"

2-PI 1024 2-PI 1025 2-STR 2-STR

2-STR 1769 1923 1014 1015
K NOTE 11 NOTE 11 K
1012 B.V #300 2-FO #300 2-FO 3/4"

PUMP AUTO-START/STOP
#300
3/4"

B.V #300
3/4"

B.V 2-HV
6"x3"

1041X
#300

1042X
#300

B.V
A01A-1
A01A-2

B.V B.V
B.V 6"x3" 2"x1-1/2"
HC

#300 #300 3/4"x1/2" #3 2-HY 1007

00
3/4" TW-2-09728-A21I-Z 3/4"x1/2"
#300 PP 1007 S
09021B PP

1-1/2"
B.V 3/4
1/2"

EXTERNAL FLUSH

1-1/2"
#300
#300 "x1
A01A-2

LC
B.V
A01A-2
1/2"

#3 2-GA-102A / 2"
HC

B.V 2-GA-102B /2" #300 2-GA-104A 2-GA-104B

HC

00 B.V #300 B.V

"x1
A01A-1
A01A-2

/4 B.V
HC

2-YBH 2-YBH 3 2-YBH 2-YBH

HC

2"x1-1/2"
M M M M

HC
1003 1004 1006 1007
A01A-1
A01A-1

L 2-HC L

3/4"
2-YAM 2-YAM 2-YAM 2-YAM 1007
1003 1004 1006 1007
3/4" CD-2-01013-A01A-1

3/4" CD-2-01015-A01A-1

3/4" CD-2-01014-A01A-1

3/4" CD-2-01012-A01A-1
3/4" TW-2-09729-A21I-Z EXTERNAL FLUSH
3/4" PW-2-01056-A01A-1
3/4" PW-2-01055-A01A-1

3/4" PW-2-01057-A01A-1

3/4" PW-2-01041-A01A-1

M M

INTERMITENT FLOW
HEAVY GASOLINE
C L ,
S V
C L ,
OD OD S V
C L ,
6 FINAL AS BUILT SBR RYR N.D D.A P.C M.U 10 03 17
S V
N N
3/4"

3/4"

TO PYROLYSIS GASOLINE SYSTEN

APPROVED FOR CONSTRUCTION C L

LIGHT OIL FROM 2-FA-151AX/BX

5 AKN RYR D.A P.C R.B H.S 07 24 14
(AFC-1) S V
C L ,
4 APPROVED FOR CONSTRUCTION (AFC) NNS RYR P.C R.B M.K H.S 07 20 13
S V
C L ,
3 APPROVED FOR DESIGN (AFD-1) NNS RYR P.C R.B M.K. H.S 03 15 13

2" P-2-01013-A01A-1-PP
S V

1" P-2-01137-A01A-2
OD OD C L ,
2 APPROVED FOR DESIGN (AFD) SKP RYR P.C R.B M.K. H.S 01 18 13
S V
C L ,
1 APPROVED FOR PLANNING (AFP) ABP SJP P.C T.H K.I H.S 06 22 12
S V
C L ,
0 PRELIMINARY H.A J.S P.G K.O T.H H.S 01 31 12
S V
REV. DESCRIPTION DRWN CHKD DESD CHKD APVD AUTH ISSUE DATE

P P
ETHYDCO ETHYLENE PROJECT

01005V
THE EGYPTIAN ETHYLENE AND

09041C
DERIVATIVES COMPANY (S.A.E)
EL AMERIYA, ALEXANDRIA, EGYPT
THIS DRAWING EMBODIES PROPRIETARY INFORMATION OF TOYO ENGINEERING CORPORATION ABBR. FOR ISSUE
THIS DRAWING OR THE MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED C CLIENT
IN ANY FORM OR MEDIUM TO THIRD PARTIES,OR USED FOR OTHER THAN THE PURPOSE FOR L LICENSOR
WHICH IT HAS BEEN PROVIDED,IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY S SITE
Q PERMITTED BY TOYO ENGINEERING CORPORATION.
V VENDOR
Q

TOKYO JAPAN
TEC WORK NO. ACCOUNT CLIENT ORDER NO.
BA-1010

2-GA-102A/B 2-GA-104A/B
PROCESS WATER GASOLINE RESIDUE PUMPS
STRIPPER FEED PUMPS
RATED CAPACITY: 58.7 m3/h RATED CAPACITY: 15.0 m3/h
R DIFF. HEAD: 55.00 m DIFF. HEAD: 36.00 m ENGINEERING FOR THE PETROLEUM AND PROCESS INDUSTRIES R
TYPE: CENTRI TYPE: CANNED MOTOR PUMP
MOTOR: 18.5 kw MOTOR: 5.5 kw
NOTE 12
LUMMUS TECHNOLOGY

PIPING AND INSTRUMENT FLOW DIAGRAM

WASH/PROCESS WATER TO
S GASOLINE S
SCALE ED-0100-PRS-PID-01005U

Form: A0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
 REV ED-0900-PRS-PID-09041C DWG. NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2-EA-910 2-EA-907A /B NOTES

2-FA-921
A STORAGE GASOLINE COOLER 2-FB-921 PYROLYSIS GASOLINE A
COOLER PYROLYSIS GASOLINE
: 0.179 x 1.1 Mkcal/h GASOLINE TANK DRUM 1 FOR LEGEND, SYMBOLS, GENERAL NOTES
DUTY
OUTER/INNER (MULTI TUBE) SIZE : 7100 mm ID x 7700 mm H DUTY : 0.0456 x 1.1 Mkcal/h SIZE : 2100 mm ID x 4200 mm T/T AND ENGINEERING DESIGN NOTES SEE
DESIGN TEMP : 75 °C OUTER/INNER (MULTI-TUBE) DESIGN TEMP : 65 °C
DESIGN TEMP : 120/65 °C DWG. NO. ED-9999-PRS-PID-00001A THRU 00001L.
DESIGN PRESS : (200/-60 mm H2O) + FL DESIGN TEMP : 120 °C/65 °C DESIGN PRESS : 6/FV kg/cm²g
DESIGN PRESS : 6.5+FV/7.5 kg/cm²g
DESIGN PRESS : 6+FV/7.5 kg/cm²g
INSULATION : PP/- INSULATION :- INSULATION :- 2 LEVEL GAUGE TO BE VISIBLE FROM 2-GA-910 PUMP START/STOP
INSULATION : -/-
SWITCH.

3 2-GA-920A/B/C IS DESIGNED TO HANDLE GASOLINE

B AS WELL AS WATER. B
2-PV 4 TO BE USED FOR DIESEL TANK UNLOADING DURING START-UP.
9038A HC
2-PCV 5 SPLIT RANGE GRAPH.
A01I-1 A01A-1 2"x1-1/2" 2"x1-1/2"
9162 2" FG-2-09221-A01A-1-HC 2" FG-2-09229-A01A-1
09041B
1" NG-2-09956-A01I-1 1" NG-2-09963-A01A-1 FROM 2-FA-915 1-1/2" 100%

3/4"
09062B
1" #300

SPLIT RANGE

VALVE OPENING
3/4" 3/4" 2-PV
3/4"
#300 1-1/2"

2-
9038B

B
PV
4" FO-2-09284 FREE DRAINING FREE DRAINING

8
C 2-TI 3/4" 1" NF-2-09207-A01A-1 C

03
1"

-9

-9
H 09012A

03
3/4" 9013 -A01A-1-PP

PV
2-PT 2-PI HD

8
4"x1" TO WET FLARE

A
LO TSO

2-
LO

3/4"

1" FG-2-09230-A01A-1
9163 9163 3/4" 3/4" "B"
BY INST. L 4"x3" 4"x3" 3" CWR-2-09243-A01X-1
FOR PURGE 3" CWR-2-09200-A01X-1 #300
09033B

HD
LO

3/4"
3" 4" 1" 0 50 100
3" FO-2-09006-A01A-1-PP CONTROLLER

NOTE 5
3/4" SIZE:2J3
SET AT: 5.5 kg/cm^2g OUTPUT

LO
2-EA-907B

3/4"
3/4" 2-PSV
SET AT: +150mmH2O
4" FO-2-09211 6"x3" 6 THIS VALVE CAN BE USED FOR CONNECTION OF
-60mmH2O 9039 6" NF-2-09208-A01A-1

NOTE 6
3/4"

MIN.
2-PSV NOTE 6 -A01A-1-PP 09012A PORTABLE CORROSION MONITORING
D 3" 4" LO
SLOPE TO WET FLARE D
9120 FOR DETAILS SEE DETAIL 'A' ON DWG NO. 01005T
4"x3"

3/4" 3/4" 2-TI

3/4" H 4"x2"
9034 3" CWS-2-09244 3" CWS-2-09200 2-PC
4" CWR-2-09913-A01X-1 4"x3" 09033B 7 FOR DETAILS OF CORROSION PROBE CONNECTION
09033B -A01X-1 -A01X-1 9038 L 4" FG-2-09231-A01A-1 3/4" SEE DETAIL 'B' ON DWG NO. 01005T

NOTE 12
LO 3" 4" 3/4"
3/4" RDR 2-SMA LO
4" 4" H 2" 8 PORTABLE CORROSION MONITORING ASSEMBLY
NOTE 6 2-LT 2-LI 9905 WILL BE PROVIDED BY CLIENT.
9092 9092 24" MH WITH 2-PI 2-EA-907A
EMERGENCY H 2-PT
2-EA-910 9289 2-TI 9 NOZZLE FOR FOAM CHAMBER. REFER P&ID FOR SEMI FIXED
3" HATCH 3/4" 9038 SYSTEM FOR TANKS. DWG. NO, ED-9999-HSE-PID-FFS-4124-022.
9014 3/4"
1"
3" 4"
E 4" 4" 1" 3" 10 FOR SAMPLE CONNECTION DETAILS, SEE E
2"
2-FB-921 DWG NO. ED-9999-PRS-PID-00001E.
4" CWS-2-09913-A01X-1 2-TE
09033B 3/4"

4" FG-2-09231
3/4" 11 COMPANION FLANGE (3/4”,#600) SUPPLIED BY PUMP VENDOR.
4" 9014

LO

-A01A-1
3/4"

NLL NOTE 9 4" FO-2-09283 2-PI

3/4" A01A-1
4"x3" 3" FO-2-09222 3" 4" FO-2-09212-A01A-1 -A01A-1 3" FO-2-09212 9057 12 VALVE IS DIRECTLY MOUNTED ON NOZZLE.
NOTE 10

A01A-1
-A01A-1 HLL 1-1/2" LO 4"x3" -A01A-1
2200

1" FO-2-09001 2"

3"x1-1/2"

TYPE "B" 3" 2"

2" -A01A-1- 2-S
2-TE HD 2"

300
T
9140 09921 2-LT DSP
1" IL-2-09651-A01A-1-TL

2-LG HLL

6100
F F

3" FO-2-09211-A01A-1-PP
9021 HC HLL
1" OD-2-09007-A01A-1
9093A /B /C/D/E 2"
INTERFACE 24" 24" DP MAG
H H
2-TI MH MH LLL 3" 2-LI 2-LT 2-LG 24"

1400
2"
9019 9019 9020 2-FA-921 MH
4900

9140 L
2" HH
UC 2" 3"x2" 2-LT 2-LC H HC LLL
2"

500
A01A-1

400
A01A-1 9091 9091 2"
4" 4" DP L
4" UC
T.L A01A-1
2"
2" 2"
3/4"

UC

4"
600mm

G T H G
2" 1-1/2" FO-2-09207-A01A-1-PP 2-LG 2-LI 2"
09041B

4500 mm
NNF NOTE 2

A01A-1
OD FROM 2-FA-919 9022 9021
OD INT.

A21I
INT. 2"
EL. 00mm
NC
2" FO-2-09206-A01A-1-PP 2"
09041A EL.0
3/4" FROM 2- FA-917

3700 mm
HV

1-1/2" FO-2-09240-A01A-1
MIN. FLOW
2-SXH 2-FI A01A-1

4" FO-2-09250-A01A-1
3"
9007 9105 3/4" NC 3"
2-SXH 2"x1"

2" FO-2-09206
3/4" 1" P-2-76131-A01E-1 EL+0 2" LINE ON PIPE RACK

-A01A-1-PP
9705 NOTE 4 76006A
H FROM 2-FA-7602 H
4" FO-2-09224-A01A-1

3/4"
3" PW-2-09200-A01A-1 TL
1-1/2" PW-2-09206-A01A-1 INTERMITTENT FLOW 1" IL-2-09652-A01A-1-TL
2-STR
MIN. FLOW FOR WATER TRANSFER 1" IL-2-09613-A21I-TL
9926

2-FV

3/4"
4" PW-2-09204-A01A-1 PP 9021
FOR WATER TRANSFER 2" FO-2-09007-A01A-1 2" FO-2-09255-B01A-1 2-FC
2" FO-2-09227-A01A-1 9021
2"x1" 1" 2"x1"
J HD 3/4" J
#300
2-FQI 1-1/2" FO-2-09242
9048 -A01A-1 3" 2-FT
1"
A01A-1 B01A-1 9021
2-FV 2-FC 2-FT

HV
9048 9048 9048 4" FO-2-09250-A01A-1 4" FO-2-09231
2" PW-2-09001-A01A-1
-A01A-1 3" FO-2-09218-B01A-1
1-1/2"
2"x1-1/2" 2"x1-1/2" NNF 09022K
2" FO-2-09277 A01A-1 3" FO-2-09255-B01A-1 TO 2-PA-904,2-PA-905
1-1/2" -A01A-1 2" FO-2-09228-A01A-1 B01A-1
A01A-1

2" FO-2-09226-A01A-1
3/4"
#300 01005U

A21I A01A-1
B01A-1
K 4" FO-2-09278 K
4" FO-2-09225 4" FO-2-09279 3" FO-2-09232
-A01A-1 -B01A-1
-B01A-1 -B01A-1
4" FO-2-09230

1-1/2"
2" FO-2-09233
2-STR
2-STR
-A01A-1

-A01A-1
9911A

3/4"

3/4"

3/4"
A01A-1
B01A-1
LO

9911B

MIN.

MIN.
MIN.
3/4"
3/4"

3/4"
LO
LO

3/4"

A01A-1
B01A-1
2-FO 2-FO 2-FO

3/4"
3/4"

3/4"
3/4"

3/4"

3/4"
9736 9738 9737 2-FQI 3/4"
9735
3/4"
L 2-PI 2-PI 2-PI 2-FI L

3/4" OD-2-09213-A01A-1

3/4" OD-2-09214-A01A-1
9040 3/4" 9041 3/4" 9042 3/4" 9030
3/4" 2-FI
2-PI 2-PI 2-PI 9735 2-STR HD
2-PI 2-PI 3/4"
9291 9292 9293 9910

2"x1-1/2"
2"x1-1/2"
2"x1-1/2"

3/4" 3/4" 9283 9284

3/4" 3/4"

2"x1"

3"x2"

3"x2"
2-PI 2-STR
2-STR 2-STR 2-STR
9282 3/4" 9921
9920A 9920B 9920C 2-FT

B01A-1
A01A-1

B01A-1
A01A-1
9735
2-FI 3/4"
M
4"x2"

M
4"x2"

3"x1-1/2" 4"x3" 4"x3"

4"x2"

3/4" 3/4"
9735
3/4"x1/2"
3/4"x1/2"

3/4" OD-2-09211
3/4"x1/2"

B.V LPI B.V

3/4" OD-2-09012
B.V
3/4" OD-2-09207

3/4" OD-2-09021
3/4" OD-2-09206

3/4" OD-2-09208

3/4" OD-2-09210
3/4" OD-2-09209

3/4" OD-2-09023-A01A-1
-A01A-1
#300 #300

-A01A-1
2-YBH
-A01A-1

-A01A-1
-A01A-1

-A01A-1

-A01A-1
-A01A-1

2"
2-YBH 2-YBH 2-YBH 2-YBH 2-YBH
M M M FACING M M 9013 M
9034 9035 9036 9011 9012
2-GA-920A 2-GA-920B 2-GA-920C 2-GA-910 2-GA-911A 2-GA-911B C L ,
S V
C L ,
7 FINAL AS BUILT SBR RYR N.D D.A P.C M.U 10 03 17
MIN.

S V
APPROVED FOR CONSTRUCTION C L ,
3/4" 6 AKN RYR D.A P.C R.B H.S 10 06 14
(AFC-2) S V
N APPROVED FOR CONSTRUCTION C L , N
5 AKN RYR D.A P.C R.B H.S 07 24 14
(AFC-1) S V
C L ,
2-SXH OD 4 APPROVED FOR CONSTRUCTION (AFC) NNS RYR P.C R.B M.K H.S 07 20 13
S V
9009 OD C L ,
OD OD OD 3 APPROVED FOR DESIGN (AFD-1) NNS RYR P.C R.B M.K. H.S
S V
03 15 13

C L ,
2 APPROVED FOR DESIGN (AFD) SVT RYR P.C R.B M.K H.S 01 18 13
S V
3/4" NF-2-09214-A01A-1 3/4" NF-2-09331-A01A-1 1 APPROVED FOR PLANNING (AFP) RNJ SJP P.C T.H K.I H.S C L ,
06 22 12
09012A S V
C L ,
3/4" NF-2-09214-A01A-1 3/4" NF-2-09332-A01A-1 OD 0 PRELIMINARY H.A J.S K.O T.H T.H H.S
S V
03 12 12
A01A-1 A01F-1
INTERMITTENT FLOW

TO LORRY PP
3/4" NF-2-09212-A01A-1 REV. DESCRIPTION DRWN CHKD DESD CHKD APVD AUTH ISSUE DATE

P 09012A P
3/4" NF-2-09333-A01A-1
ETHYDCO ETHYLENE PROJECT

INTERMITTENT FLOW
NOTE 11 NOTE 11 NOTE 11
B.V #600 #600 #600
B.V B.V B.V
THE EGYPTIAN ETHYLENE AND
NOTE 11 NOTE 11
DERIVATIVES COMPANY (S.A.E)

GUM INHIBITOR
2-GA-920A 2-GA-920B 2-GA-920C #600 #600
SEAL TYPE SEAL TYPE SEAL TYPE
EL AMERIYA, ALEXANDRIA, EGYPT
11, 52, 61 11, 52, 61 11, 52, 61 THIS DRAWING EMBODIES PROPRIETARY INFORMATION OF TOYO ENGINEERING CORPORATION ABBR. FOR ISSUE
THIS DRAWING OR THE MATERIAL DESCRIBED THEREON MAY NOT BE COPIED OR DISCLOSED C CLIENT
2" P-2-01013-A01A-1-PP

2-GA-911A 2-GA-911B
2" PW-2-09001-A01A-1

IN ANY FORM OR MEDIUM TO THIRD PARTIES,OR USED FOR OTHER THAN THE PURPOSE FOR L LICENSOR

2" PW-2-09201-A01A-1
SEAL TYPE SEAL TYPE WHICH IT HAS BEEN PROVIDED,IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY
2" P-2-75033-A01F-1

S SITE
Q Q
FROM 2-GA-104A/B

B.V B.V B.V B.V B.V B.V 11, 52, 61 11, 52, 61 PERMITTED BY TOYO ENGINEERING CORPORATION.
V VENDOR
FROM 2-GA-7582
3/4"x1/2"

LO 3/4"x1/2"

3/4"x1/2"

LO 3/4"x1/2"

3/4"x1/2"

TO 2-DA-101

1" IL-2-09501-A21I-TL
LO 3/4"x1/2"

TO 2-DA-101

TOKYO JAPAN

FROM 2-GA-908
TEC WORK NO. ACCOUNT CLIENT ORDER NO.
BA-1010

3/4"x1/2"
3/4"x1/2"

3/4"x1/2"
3/4"x1/2"
3/4" CWS-2-09936-A01X-1
09033B

LO
09091H
01005U
01005S

01005S
3/4" CWR-2-09936-A01X-1
R 09033B 1-1/2"x3/4" ENGINEERING FOR THE PETROLEUM AND PROCESS INDUSTRIES R

LO
3/4" CWS-2-09907
09033B
-A01X-1

09041D
09033B
3/4" CWS-2-09937-A01X-1
09033B
1-1/2" CWR-2-09907-A01X-1 1-1/2"x3/4" LUMMUS TECHNOLOGY
2-GA-920A/B/C
2-GA-910 2-GA-911A/B
3/4" CWR-2-09937-A01X-1 GASOLINE
09033B TRANSFER PUMPS PYGAS DRUM PYROLYSIS GASOLINE
WATER PUMP PUMP PIPING AND INSTRUMENT FLOW DIAGRAM
3/4" CWS-2-09938-A01X-1 RATED CAPACITY : 14.2+MCF m3/h 3/4" CWS-2-09908-A01X-1
09033B RATED CAPACITY : 8.4 m3/h
DIFF. HEAD : 60m RATED CAPACITY : 19.4 m3/h PYROLYSIS GASOLINE SYSTEM
DIFF. HEAD : 35m DIFF. HEAD : 143.7 m 3/4" CWR-2-09908-A01X-1
S 3/4" CWR-2-09938-A01X-1 TYPE : H-CENTRI
TYPE : H-CENTRI
S
09033B MOTOR : 15 kW TYPE : H-CENTRI
MOTOR : 5.5 kW MOTOR : 45 kW SCALE ED-0900-PRS-PID-09041C

Form: A0
NOTE 3

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 Technical report

PYROLYSIS GASOLINE INJECTION UPSTREAM OF

PROCESS WATER TREATMENT UNIT

Report number: ENE-EU-012332-V02

Revision: 0
Project number: ENE-EU-02332
Date: December 21st, 2017

By: Fabrice DAIRE

PALL France
3 rue des Gaudines
BP 90234
78102 SAINT GERMAIN EN LAYE
France

For : ETHYDCO
Egyptian Ethylene & Derivatives Company
ALEXANDRIA
EGYPT

This document is the confidential work product of Pall

Corporation and no portion of this document may be copied,
published, performed, or redistributed without the express
written authority of a Pall corporate officer. This document is
furnished for use by the assigned recipient only. This material
is confidential and is not to be divulged to others without
specific written permission from Pall Corporation.

© 2018, Pall Corporation. Pall and the Pall logo are registered
trademarks of Pall Corporation. ® indicates a Pall trademark
registered in the USA and TM indicates a common law
trademark. The Formula for your Success is a service mark of
Pall Corporation.
 Report Number ENE-EU-012332-V02 20/12/2017
Revision 0 Page 2 of 2

1. Background
A process water treatment unit was installed to remove solids and oil from process water
before water is re-used to produce dilution steam. Treatment unit consists in a two pre-
filtration stages to remove solids (bulk filter 2-FD-152 AX/BX and final pre-filter 2-FD-151
AX/BX) and a coalescer stage to remove oil (2-FA-151 AX/BX). Life-time shorter than
expected was observed for filter cartridges and coalescing elements. Autopsy of used
elements highlighted that coalescing medium was superficially plugged with a layer of
heavy hydrocarbons. Laboratory extraction tests of plugged coalescing medium indicated
that these heavy hydrocarbons were soluble in aromatic solvent and were mostly made of
polycyclic aromatic hydrocarbons. Based on these laboratory test results, in-situ soaking
test with pyrolysis gasoline was implemented at pre-filter vessels 2-FD-151 AX/BX and
coalescer vessels 2-FA-151 AX/BX to dissolve fouling material causing premature
plugging. This procedure has proven to be efficient in reducing differential pressure of pre-
filter and liquid-liquid coalescer after soaking. However, this procedure is time consuming
for operations team as it needs a lot of manual operations and it has limited duration in
time on lowering pre-filter and coalescer differential pressure. Therefore, PALL proposal is
to implement a durable solution to dissolve continuously heavy fouling material in process
water and avoid premature plugging of process water treatment unit. This solution consists
in injecting pyrolysis gasoline upstream of process water treatment unit.

2. Pyrolysis gasoline injection

Recommendations for pyrolysis gasoline injection are:

1. Gasoline should content at least 30% of benzene. According to Ethydco laboratory,
benzene content in gasoline is almost 60% so it seems to meet and exceed min
requirement for benzene content (to be confirmed)
2. Injection should be continuous and maintained at 2% of the process flowrate
assuming benzene content is 30%. Lower injection rate may be considered for
higher benzene content as mentioned above
3. Injection should be performed upstream first pre-filter stage as close as possible to
bulk filter inlet. New pre-filters sets should be installed before starting injection.
4. Gasoline should be injected at process temperature (80°C)
5. Proper mixing of gasoline with process water should be achieved before reaching
bulk filter inlet. This may be achieved with a static mixer or by injecting gasoline
just upstream of centrifugal feed pump to process water treatment unit
6. Sizing of gasoline discharge valve at top of coalescer upper boot (2-LV-1042/1043)
should be checked to ensure it is large enough to discharge additional amount of
gasoline injected upstream of process water treatment unit.

This permanent solution has been already implemented in another plant where premature
plugging of pre-filters was observed and it led to an extension by two of pre-filters life time.

www.pall.com
Pall and are trademarks of Pall Corporation.
The Formula for your Success is a service mark of Pall Corporation.
Bassem Eleaba
19-9-2018
 Schematic Drawing for RFC-ET-29-18
Gasoline Injection for Pall Filter Unit
5

4 2 2
5 1

160,000 mm
4,000 mm

Line: 3″ FO-2-09218-B01A-1
From pump 2-GA-911 A/B
3
By Inst.

Local indication screen facing

13 operator while start pump
FO 12

14 PG

6
5 5
2,200 mm
1,500 mm
1,500 mm

2 2

PIPE SPEC: B01A-1

2 2 Operating Pressure: 11.58 Kg/Cm2
2-GA- 2-GA-
102-A 102-B Operating Temperature: 40 °C

OD OD Eng. Bassem Eleaba

18/09/2018
 Schematic Drawing for RFC-ET-29-18
Gasoline Injection for Pall Filter Unit

Bill of Material
# Item Size Material Description Qty

1 Pipe Φ 3/4ʺ CS, ASTM A106 Gr. B, SMLS, PE, ASME B36.10., Sch. XS. 210 M

2 Gate Valve Φ 3/4ʺ CS, ASTM A105 with 13 CR / HF Trim (API #8), CL. 300, RF. 7 PCS

3 Globe Valve Φ 3/4ʺ CS, ASTM A105 with 13 CR / HF Trim (API #8), CL. 300, RF. 1 PCS
4 Orifice Plate O.D. Φ 3/4ʺ Reduce flow rate from 19.4 m3/hr. to 0.25 m3/hr. (By Instrumentation discipline) 1 PCS
5 Elbow 90° Φ 3/4ʺ CS, ASTM A105, SOCW, CL. 3000, ASME B16.11 6 PCS
6 Equal TEE Φ 3/4ʺ CS, ASTM A105, SOCW, CL. 3000, ASME B16.11 4 PCS
7 Coupling Φ 3/4ʺ CS, ASTM A105, SOCW, CL. 3000, ASME B16.11 35 PCS
8 Flange Φ 3/4ʺ CS, ASTM A105, S.W., CL. 300, ASME B16.5, RF. 20 PCS
9 End Flange Φ 3/4ʺ CS, ASTM A105, CL. 300, ASME B16.5, RF. 3 PCS
Spiral Wound, CL. 300, 4.5 mm Thck, 304 SS W/Flexible Graphite Filler, CS Centering Ring with 304 SS Inner
10 Gasket Φ 3/4ʺ 22 PCS
Ring, ASME B16.20 / ASME B16.5
11 Sockolet Φ 6 x 3/4ʺ CS, ASTM A105, Weld, Cl. 3000, MSS-SP-97 2 PCS
12 Orifice Flange Φ 3/4ʺ CS, ASTM A105 with Socketweld Taps, ASME B.16.36 2 PCS
13 Flow Meter -------- (By Instrumentation discipline) --------
14 Pressure gauge -------- (By Instrumentation discipline) --------
15 Bolting 5/8ʺ x 75 mm Stud bolt with two nuts, Alloy Steel, ASTM A193 Gr. B7 with ASTM A 194 Gr. 2H Heavy Hex Nuts 100 PCS

Eng. Bassem Eleaba

18/09/2018
<SECURITY LEVEL2>

N BILL OF MATERIALS

Tapping Point

R.K. V.K. Y.T.

WELD MAP ISOMETRIC DRAWING

FOR CONSTRUCTION
TOYO ENGINEERING CORPORATION.
TOKYO JAPAN
TEC WORK NO.
ACCOUNT CLIENT ORDER NO.
BA-1010

PROJECT NAME ETHYDCO ETHYLENE PROJECT

THE EGYPTIAN ETHYLENE AND DERIVATIVES COMPANY (S.A.E)
CLIENT NAME EL AMERIYA, ALEXANDRIA, EGYPT

P&ID NO. : GA DWG. NO. :

LINE NO. : PIPE SPEC :

DRAWING NO.: SHT. OF REV.

<SECURITY LEVEL2>

N BILL OF MATERIALS

Tapping Point

R.K. V.K. Y.T.

WELD MAP ISOMETRIC DRAWING

FOR CONSTRUCTION
TOYO ENGINEERING CORPORATION.
TOKYO JAPAN
TEC WORK NO.
ACCOUNT CLIENT ORDER NO.
BA-1010

PROJECT NAME ETHYDCO ETHYLENE PROJECT

THE EGYPTIAN ETHYLENE AND DERIVATIVES COMPANY (S.A.E)
CLIENT NAME EL AMERIYA, ALEXANDRIA, EGYPT

P&ID NO. : GA DWG. NO. :

LINE NO. : PIPE SPEC :

DRAWING NO.: SHT. OF REV.

<SECURITY LEVEL2>

N BILL OF MATERIALS

Tapping Point

P.D. V.K. Y.T.

WELD MAP ISOMETRIC DRAWING

FOR CONSTRUCTION
TOYO ENGINEERING CORPORATION.
TOKYO JAPAN
TEC WORK NO.
ACCOUNT CLIENT ORDER NO.
BA-1010

PROJECT NAME ETHYDCO ETHYLENE PROJECT

THE EGYPTIAN ETHYLENE AND DERIVATIVES COMPANY (S.A.E)
CLIENT NAME EL AMERIYA, ALEXANDRIA, EGYPT

P&ID NO. : GA DWG. NO. :

LINE NO. : PIPE SPEC :

DRAWING NO.: SHT. OF REV.