UPS Easy 3s Installation
UPS Easy 3s Installation
UPS Easy 3s Installation
05/2018
www.schneider-electric.com
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10–40 kVA 3:3
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
Specifications ............................................................................................ 11
Input Specifications .................................................................................. 11
Bypass Specifications ............................................................................... 11
Output Specifications ................................................................................12
Battery Specifications ...............................................................................12
Required Upstream Protection and Cable Sizes..........................................12
Recommended Bolts and Cable Lugs ........................................................14
Torque Specifications................................................................................14
UPS Weights and Dimensions ...................................................................14
UPS Shipping Weights and Dimensions .....................................................15
Clearance ................................................................................................15
Environmental ..........................................................................................15
Overview ....................................................................................................16
Overview of Single UPS ............................................................................16
Overview of 1+1 Redundant Parallel System with Common Battery
Bank........................................................................................................17
Overview of Parallel System ......................................................................18
Receiving ...................................................................................................19
Remove the UPS from the Pallet................................................................19
Connect the Power Cables ......................................................................22
Connect the Power Cables in the 10–15 kVA UPS.......................................22
Connect the Power Cables in the 20–30 kVA UPS.......................................23
Connect the Power Cables in the 40 kVA UPS ............................................25
Communication Interfaces.......................................................................27
Input Contacts and Output Relays..............................................................28
Connect the Signal Cables in Parallel Systems ...........................................29
Backfeed Protection .................................................................................30
Install External Backfeed Protection in a Single Mains System .....................30
Install External Backfeed Protection in a Dual Mains System .......................31
990–91078A–001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990–91078A–001 5
Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises directly
connected without intermediate transformer to a public low-voltage mains
supply. The installation and cabling must follow the electromagnetic compatibility
rules, e.g.:
• the segregation of cables,
• the use of shielded or special cables when relevant,
• the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on this
UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990–91078A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant
heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
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Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• The UPS system must be installed in a room with restricted access (qualified
personnel only).
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and that
utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
8 990–91078A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS
NOTICE
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries, thus
avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
10 990–91078A–001
Specifications 10–40 kVA 3:3
Specifications
Input Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Bypass Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Minimum bypass voltage (V) 304 320 332 304 320 332 304 320 332 304 320 332 304 320 332
Maximum bypass voltage (V) 437 460 477 437 460 477 437 460 477 437 460 477 437 460 477
Frequency (Hz) 50 or 60
990–91078A–001 11
10–40 kVA 3:3 Specifications
Output Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415
Battery Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Charging power Programmable from 1% to 20% of UPS capacity. Default is 10%.
Battery current at full load and 28–22 42–33 55–44 83–66 111–89
nominal battery voltage (16–
20 blocks) (A)
Battery current at full load and 34–27 50–40 67–54 101–81 134–107
minimum battery voltage (16–
20 blocks) (A)
1. When ambient temperature is below 30 °C. When the ambient temperature is above 30 °C, the power factor is 0.9.
12 990–91078A–001
Specifications 10–40 kVA 3:3
10 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)
Bypass C65H-D-4P-50A/C60H-D-4P-50A 6 6
Output C65N-B-4P-10A/C60N-B-4P-10A/ 6 6
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM50D - 3P 8 6
15 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)
Bypass C65H-D-4P-50A/C60H-D-4P-50A 6 6
Output C65N-B-4P-10A/C60N-B-4P-10A/ 6 6
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM63D - 3P 8 6
20 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)
Bypass C65H-D-4P-63A/C60H-D-4P-63A 10 10
Output C65N-B-4P-10A/C60N-B-4P-10A/ 10 10
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM80D - 3P 25 10
30 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)
Bypass C120H-D-4P-80A 16 16
Output C65N-B-4P-16A/C60N-B-4P-16A/ 16 16
C65N-C-4P-10A /C60N-C-4P-10A
Battery Compact NSX160F DC TM125D - 3P 25 16
990–91078A–001 13
10–40 kVA 3:3 Specifications
40 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)
Bypass C120H-D-4P-125A 25 16
Output C65N-B-4P-20A/C60N-B-4P-20A/ 25 16
C65N-C-4P-10A /C60N-C-4P-10A
Battery Compact NSX160F DC TM160D - 3P 35 16
6 M5 KST TLK6-5
8 M5 KST RNBS8-5
10 M6 KST TLK10-6
16 M6 KST TLK16-6
25 M6 KST DRNB6-25
35 M6 KST TLK35-6
Torque Specifications
Bolt Size Torque
M5 4 Nm
M6 5 Nm
14 990–91078A–001
Specifications 10–40 kVA 3:3
Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.
Environmental
Operation Storage
Elevation derating according to 1000 m: 1.000 < 15000 m above sea level (or in an
IEC 62040–3 1500 m: 0.975 environment with equivalent air pressure)
2000 m: 0.950
Audible noise 10–20 kVA: <60 dBA at full load
30–40 kVA: <63 dBA at full load
Protection class IP20 (dust filter as standard)
990–91078A–001 15
10–40 kVA 3:3 Overview
Overview
Overview of Single UPS
BB Battery breaker
16 990–91078A–001
Overview 10–40 kVA 3:3
990–91078A–001 17
10–40 kVA 3:3 Overview
BB Battery breaker
18 990–91078A–001
Receiving 10–40 kVA 3:3
Receiving
External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage
or mishandling. Check tilt and impact indicators. Do not attempt to install the
system if a damage is apparent. If any damage is noted, contact Schneider Electric
and file a damage claim with the shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any
missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.
990–91078A–001 19
10–40 kVA 3:3 Receiving
3. Place the ramp on the pallet and fasten with the provided bolts.
4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping
brackets.
20 990–91078A–001
Receiving 10–40 kVA 3:3
6. Move the UPS to its final location and lock the wheels.
990–91078A–001 21
10–40 kVA 3:3 Connect the Power Cables
4. Route the power cables through the bottom of the conduit box.
22 990–91078A–001
Connect the Power Cables 10–40 kVA 3:3
990–91078A–001 23
10–40 kVA 3:3 Connect the Power Cables
24 990–91078A–001
Connect the Power Cables 10–40 kVA 3:3
990–91078A–001 25
10–40 kVA 3:3 Connect the Power Cables
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Communication Interfaces 10–40 kVA 3:3
Communication Interfaces
10–15 kVA UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)
990–91078A–001 27
10–40 kVA 3:3 Communication Interfaces
40 kVA UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional SNMP
G. Cold start (optional)
Input Contacts
NOTE: When an external battery breaker with ON/OFF status detection and
trip function is used, leave the terminator installed between J7–1 and J7–2.
NOTE: Schneider Electric recommends to connect the optional temperature
sensor kit E3SOPT003 (R25=5 kohm, B25/50=3275) to J2 to monitor the
battery temperature.
NOTICE
RISK OF EQUIPMENT DAMAGE
• Connect the Schneider Electric shunt trip coil LV429390 to the recommended
battery breaker (see Required Upstream Protection and Cable Sizes, page
12for more information) to protect the battery.
• The battery breaker contact drive (J6–1) can provide a maximum of +24 V,
200 mA to the shunt trip coil. If this value is exceeded it can damage the
UPS.
Failure to follow these instructions can result in equipment damage.
28 990–91078A–001
Communication Interfaces 10–40 kVA 3:3
Output Relays
990–91078A–001 29
10–40 kVA 3:3 Backfeed Protection
Backfeed Protection
NOTE: The presence of a backfeed protection on input and bypass is
mandatory according to IEC 62040-1.
An additional external isolation device must be installed in the UPS system. A
magnetic contactor or a circuit breaker with UVR (Under Voltage Release)
functionality can be used for this purpose. In the shown examples, the isolation
device is a magnetic contactor (marked with a C1 for single mains systems and
marked with a C1 and C2 for dual mains systems).
The isolation device must be able to carry the UPS input current. Check with
the relevant input current in Input Specifications, page 11.
NOTE: The 24 V source should be generated from the input source in single
mains configurations and from the bypass source in dual mains configurations.
NOTE: The examples shown in the backfeed protection instructions are for TN
earthing systems. For other earthing systems, the external isolation device
schematics are similar. In case of an IT earthing system installation, where the
upstream protection is a 4–pole device, the external isolation device must also
be 4–pole.
30 990–91078A–001
Backfeed Protection 10–40 kVA 3:3
990–91078A–001 31
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com