UPS Easy 3s Installation

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Easy UPS 3S for External Batteries

10–40 kVA 3:3


Installation

05/2018

www.schneider-electric.com
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10–40 kVA 3:3

Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
Specifications ............................................................................................ 11
Input Specifications .................................................................................. 11
Bypass Specifications ............................................................................... 11
Output Specifications ................................................................................12
Battery Specifications ...............................................................................12
Required Upstream Protection and Cable Sizes..........................................12
Recommended Bolts and Cable Lugs ........................................................14
Torque Specifications................................................................................14
UPS Weights and Dimensions ...................................................................14
UPS Shipping Weights and Dimensions .....................................................15
Clearance ................................................................................................15
Environmental ..........................................................................................15
Overview ....................................................................................................16
Overview of Single UPS ............................................................................16
Overview of 1+1 Redundant Parallel System with Common Battery
Bank........................................................................................................17
Overview of Parallel System ......................................................................18
Receiving ...................................................................................................19
Remove the UPS from the Pallet................................................................19
Connect the Power Cables ......................................................................22
Connect the Power Cables in the 10–15 kVA UPS.......................................22
Connect the Power Cables in the 20–30 kVA UPS.......................................23
Connect the Power Cables in the 40 kVA UPS ............................................25
Communication Interfaces.......................................................................27
Input Contacts and Output Relays..............................................................28
Connect the Signal Cables in Parallel Systems ...........................................29
Backfeed Protection .................................................................................30
Install External Backfeed Protection in a Single Mains System .....................30
Install External Backfeed Protection in a Dual Mains System .......................31

990–91078A–001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3

Important Safety Instructions — SAVE THESE


INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar with
it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.

The addition of this symbol to a “Danger” or “Warning” safety


message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential


personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.

Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.

990–91078A–001 5
Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS

Electromagnetic Compatibility

NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises directly
connected without intermediate transformer to a public low-voltage mains
supply. The installation and cabling must follow the electromagnetic compatibility
rules, e.g.:
• the segregation of cables,
• the use of shielded or special cables when relevant,
• the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.

Safety Precautions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on this
UPS system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.

6 990–91078A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant
heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

990–91078A–001 7
Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS

NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.

NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.

Electrical Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• The UPS system must be installed in a room with restricted access (qualified
personnel only).
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and that
utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.

When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to

8 990–91078A–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–40 kVA 3:3

the equipment or is connected to an IT power distribution system, a label must be


fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.

Battery Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.

990–91078A–001 9
Important Safety Instructions — SAVE THESE
10–40 kVA 3:3 INSTRUCTIONS

NOTICE
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries, thus
avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.

10 990–91078A–001
Specifications 10–40 kVA 3:3

Specifications
Input Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415

Connections L1, L2, L3, N, PE

Input voltage range (V) 304–477

Frequency range (Hz) 45–65

Nominal input current (A) 16 15 15 24 23 22 32 31 30 48 46 44 65 61 59

Maximum input current (A) 19 18 18 29 28 26 38 37 36 58 55 53 78 73 71

Input current limitation (A) 22 20 20 33 31 30 44 42 41 65 63 60 89 83 80

Total harmonic distortion <3% for 10 kVA UPS


(THDI) <4% for 15–40 kVA UPS

Input power factor > 0.99

Maximum input shortcircuit Icc=10 kA


withstand
Protection Circuit breaker and fuse Switch and fuse
Ramp-in 15 seconds

Bypass Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415

Connections L1, L2, L3, N, PE

Overload capacity 125% continuous


125–130% for 10 minutes
130–150% for 1 minute
>150% for 300 milliseconds

Minimum bypass voltage (V) 304 320 332 304 320 332 304 320 332 304 320 332 304 320 332

Maximum bypass voltage (V) 437 460 477 437 460 477 437 460 477 437 460 477 437 460 477

Frequency (Hz) 50 or 60

Nominal bypass current (A) 15 14 14 23 22 21 30 29 28 46 43 42 61 58 56

Maximum input short circuit Icc=10 kA


withstand

990–91078A–001 11
10–40 kVA 3:3 Specifications

Output Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Voltage (V) 380 400 415 380 400 415 380 400 415 380 400 415 380 400 415

Connections L1, L2, L3, N, PE

Overload capacity 110% for 60 minutes


125% for 10 minutes
150% for 1 minute
>150% for less than 200 milliseconds

Output voltage tolerance +/- 1.5%

Dynamic load response 40 milliseconds

Output power factor 1.0 1.01

Nominal output current (A) 15 14 14 23 22 21 30 29 28 46 43 42 61 58 56

Total harmonic distortion <3% at 100% linear load


(THDU) <5.5% at 100% non-linear load

Output frequency (Hz) 50 or 60

Slew rate (Hz/sec) Programmable: 0.1 or 5.0. Default is 2.0.

Output performance VFI-SS–111


classification (according to
EN62040–3)

Battery Specifications
10 kVA 15 kVA 20 kVA 30 kVA 40 kVA
Charging power Programmable from 1% to 20% of UPS capacity. Default is 10%.

Maximum charging power (W) 2000 3000 4000 6000 8000

Nominal battery voltage (16– +/-192 to +/- 240


20 blocks) (VDC)

Nominal float voltage (16–20 +/- 216 to +/- 270


blocks) (VDC)

End of discharge voltage (16– +/- 158 to +/- 198


20 blocks) (full load) (VDC)

End of discharge voltage (16– +/- 168 to +/- 210


20 blocks) (no load) (VDC)

Battery current at full load and 28–22 42–33 55–44 83–66 111–89
nominal battery voltage (16–
20 blocks) (A)

Battery current at full load and 34–27 50–40 67–54 101–81 134–107
minimum battery voltage (16–
20 blocks) (A)

Temperature compensation Programmable from 0–5 mV. Default is 3 mV.


(per cell)

Ripple current < 5% C10

Required Upstream Protection and Cable Sizes


NOTE: Overcurrent protection must be provided by others.
Cable sizes in this manual are based on:
• Single core cables type U1000 R02V

1. When ambient temperature is below 30 °C. When the ambient temperature is above 30 °C, the power factor is 0.9.

12 990–91078A–001
Specifications 10–40 kVA 3:3

• Specific to AC cables: Maximum length 70 m with a line voltage drop <3%


installed on perforated cable trays, XLPE-type insulation, single layer trefoil
formation, THDI between 15% and 33% , 35 °C at 400 V grouped in four
touching cables
• Specific to DC cables: Maximum length 15 m with a line voltage drop <1%

10 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)

Input – single mains C65H-D-4P-50A/C60H-D-4P-50A 6 6


Input – dual mains C65H-D-4P-50A/C60H-D-4P-50A

Bypass C65H-D-4P-50A/C60H-D-4P-50A 6 6

Output C65N-B-4P-10A/C60N-B-4P-10A/ 6 6
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM50D - 3P 8 6

15 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)

Input – single mains C65H-D-4P-50A/C60H-D-4P-50A 6 6


Input – dual mains C65H-D-4P-50A/C60H-D-4P-50A

Bypass C65H-D-4P-50A/C60H-D-4P-50A 6 6

Output C65N-B-4P-10A/C60N-B-4P-10A/ 6 6
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM63D - 3P 8 6

20 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)

Input – single mains C65H-D-4P-63A/C60H-D-4P-63A 10 10


Input – dual mains C65H-D-4P-50A/C60H-D-4P-50A

Bypass C65H-D-4P-63A/C60H-D-4P-63A 10 10

Output C65N-B-4P-10A/C60N-B-4P-10A/ 10 10
C65N-B-4P-10A /C60N-C-4P-6A
Battery Compact NSX100F DC TM80D - 3P 25 10

30 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)

Input – single mains C120H-D-4P-80A 16 16


Input – dual mains C120H-D-4P-80A

Bypass C120H-D-4P-80A 16 16

Output C65N-B-4P-16A/C60N-B-4P-16A/ 16 16
C65N-C-4P-10A /C60N-C-4P-10A
Battery Compact NSX160F DC TM125D - 3P 25 16

990–91078A–001 13
10–40 kVA 3:3 Specifications

40 kVA UPS
Breaker Cable Size per Phase PE Cable Size (mm²)
(mm²)

Input – single mains C120H-D-4P-125A 25 16


Input – dual mains C120H-D-4P-125A

Bypass C120H-D-4P-125A 25 16

Output C65N-B-4P-20A/C60N-B-4P-20A/ 25 16
C65N-C-4P-10A /C60N-C-4P-10A
Battery Compact NSX160F DC TM160D - 3P 35 16

Recommended Bolts and Cable Lugs


Cable Size (mm²) Bolt Size Cable Lug Type

6 M5 KST TLK6-5
8 M5 KST RNBS8-5
10 M6 KST TLK10-6
16 M6 KST TLK16-6
25 M6 KST DRNB6-25
35 M6 KST TLK35-6

Torque Specifications
Bolt Size Torque

M5 4 Nm
M6 5 Nm

UPS Weights and Dimensions


UPS Weight kg Height mm Width mm Depth mm

10 kVA UPS for external 36 530 250 700


batteries
15 kVA UPS for external 36 530 250 700
batteries
20 kVA UPS for external 58 770 250 800
batteries
30 kVA UPS for external 60 770 250 800
batteries
40 kVA UPS for external 70 770 250 900
batteries

14 990–91078A–001
Specifications 10–40 kVA 3:3

UPS Shipping Weights and Dimensions


UPS Weight kg Height mm Width mm Depth mm

10 kVA UPS for external 50 772 400 857


batteries
15 kVA UPS for external 50 772 400 857
batteries
20 kVA UPS for external 75 1015 400 982
batteries
30 kVA UPS for external 77 1015 400 982
batteries
40 kVA UPS for external 86 1015 400 1050
batteries

Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.

Front View of UPS for External Batteries

Environmental
Operation Storage

Temperature 0 °C to 40 °C -15 °C to 40 °C for systems with batteries


-25 °C to 55 °C for systems without batteries

Relative humidity 0–95% non-condensing

Elevation derating according to 1000 m: 1.000 < 15000 m above sea level (or in an
IEC 62040–3 1500 m: 0.975 environment with equivalent air pressure)
2000 m: 0.950
Audible noise 10–20 kVA: <60 dBA at full load
30–40 kVA: <63 dBA at full load
Protection class IP20 (dust filter as standard)

Color RAL 9003

990–91078A–001 15
10–40 kVA 3:3 Overview

Overview
Overview of Single UPS

UIB Unit input breaker

SSIB Static switch input breaker

UOB Unit output breaker

MBB Maintenance bypass breaker

BB Battery breaker

16 990–91078A–001
Overview 10–40 kVA 3:3

Overview of 1+1 Redundant Parallel System with Common Battery


Bank

MIB Mains input breaker

BIB Bypass input breaker

UIB Unit input breaker

SSIB Static switch input breaker

UOB Unit output breaker

Ext. UOB External unit output breaker

MBB Maintenance bypass breaker

Ext. MBB External maintenance bypass breaker

SIB System isolation breaker

BB1 Battery breaker 1

BB2 Battery breaker 2

990–91078A–001 17
10–40 kVA 3:3 Overview

Overview of Parallel System

MIB Mains input breaker

BIB Bypass input breaker

UIB Unit input breaker

SSIB Static switch input breaker

UOB Unit output breaker

Ext. UOB External unit output breaker

MBB Maintenance bypass breaker

Ext. MBB External maintenance bypass breaker

SIB System isolation breaker

BB Battery breaker

18 990–91078A–001
Receiving 10–40 kVA 3:3

Receiving
External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage
or mishandling. Check tilt and impact indicators. Do not attempt to install the
system if a damage is apparent. If any damage is noted, contact Schneider Electric
and file a damage claim with the shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any
missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.

Remove the UPS from the Pallet


1. Move the UPS to the final installation area using a forklift.
2. Remove the shipping materials and the ramp from the UPS.

990–91078A–001 19
10–40 kVA 3:3 Receiving

3. Place the ramp on the pallet and fasten with the provided bolts.

4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping
brackets.

5. Roll the UPS down from the pallet.

20 990–91078A–001
Receiving 10–40 kVA 3:3

6. Move the UPS to its final location and lock the wheels.

990–91078A–001 21
10–40 kVA 3:3 Connect the Power Cables

Connect the Power Cables


Connect the Power Cables in the 10–15 kVA UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.

Rear View of the 10–15 kVA UPS

3. In dual mains systems, remove the three single mains brackets.

Rear View of the 10–15 kVA UPS

4. Route the power cables through the bottom of the conduit box.

22 990–91078A–001
Connect the Power Cables 10–40 kVA 3:3

5. Connect the PE cable to the PE terminal.

Rear View of the 10–15 kVA UPS

6. Connect the input, output, and bypass (if applicable) cables.


7. Connect the battery cables.
8. Reinstall the conduit box cover.

Connect the Power Cables in the 20–30 kVA UPS


1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.

Rear View of the 20–30 kVA UPS

990–91078A–001 23
10–40 kVA 3:3 Connect the Power Cables

3. In dual mains systems, remove the three single mains brackets.

Rear View of the 20–30 kVA UPS

4. Route the power cables through the conduit box.


5. Connect the PE cable to the PE terminal.

Rear View of the 20–30 kVA UPS

6. Connect the input, output, and bypass (if applicable) cables.


7. Connect the battery cables.
8. Reinstall the conduit box cover.

24 990–91078A–001
Connect the Power Cables 10–40 kVA 3:3

Connect the Power Cables in the 40 kVA UPS


1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.

Rear View of the 40 kVA UPS

3. In dual mains systems, remove the three single mains brackets.

Rear View of the 40 kVA UPS

4. Route the power cables through the conduit box.

990–91078A–001 25
10–40 kVA 3:3 Connect the Power Cables

5. Connect the PE cable to the PE terminal.

Rear View of the 40 kVA UPS

6. Connect the input, output, and bypass (if applicable) cables.


7. Connect the battery cables.
8. Reinstall the conduit box cover.

26 990–91078A–001
Communication Interfaces 10–40 kVA 3:3

Communication Interfaces
10–15 kVA UPS

A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)

20–30 kVA UPS

A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)

990–91078A–001 27
10–40 kVA 3:3 Communication Interfaces

40 kVA UPS

A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional SNMP
G. Cold start (optional)

Input Contacts and Output Relays

Input Contacts
NOTE: When an external battery breaker with ON/OFF status detection and
trip function is used, leave the terminator installed between J7–1 and J7–2.
NOTE: Schneider Electric recommends to connect the optional temperature
sensor kit E3SOPT003 (R25=5 kohm, B25/50=3275) to J2 to monitor the
battery temperature.

NOTICE
RISK OF EQUIPMENT DAMAGE
• Connect the Schneider Electric shunt trip coil LV429390 to the recommended
battery breaker (see Required Upstream Protection and Cable Sizes, page
12for more information) to protect the battery.
• The battery breaker contact drive (J6–1) can provide a maximum of +24 V,
200 mA to the shunt trip coil. If this value is exceeded it can damage the
UPS.
Failure to follow these instructions can result in equipment damage.

28 990–91078A–001
Communication Interfaces 10–40 kVA 3:3

Output Relays

Connect the Signal Cables in Parallel Systems


1. Connect the optional parallel cables between all the UPSs of the parallel
system.
NOTE: See Communication Interfaces, page 27 for location of parallel
ports.

990–91078A–001 29
10–40 kVA 3:3 Backfeed Protection

Backfeed Protection
NOTE: The presence of a backfeed protection on input and bypass is
mandatory according to IEC 62040-1.
An additional external isolation device must be installed in the UPS system. A
magnetic contactor or a circuit breaker with UVR (Under Voltage Release)
functionality can be used for this purpose. In the shown examples, the isolation
device is a magnetic contactor (marked with a C1 for single mains systems and
marked with a C1 and C2 for dual mains systems).
The isolation device must be able to carry the UPS input current. Check with
the relevant input current in Input Specifications, page 11.
NOTE: The 24 V source should be generated from the input source in single
mains configurations and from the bypass source in dual mains configurations.
NOTE: The examples shown in the backfeed protection instructions are for TN
earthing systems. For other earthing systems, the external isolation device
schematics are similar. In case of an IT earthing system installation, where the
upstream protection is a 4–pole device, the external isolation device must also
be 4–pole.

Install External Backfeed Protection in a Single Mains System


1. Connect the UPS backfeed dry contact J10-1 to an external +24 VDC supply
pole “+”. Route the cable with the other signal cables.
2. Connect the UPS backfeed dry contact J10-3 to a terminal of the relay R coil.
Route the cable with the other signal cables.
3. Connect the other terminal of the relay R coil to a +24 VDC supply pole “-”(M).
4. Serial-connect the fuse (F1), the auxiliary contact of relay R, and the coil of C1
as shown in the illustration below.
5. Connect C1 (L1, L2, L3) to UPS input (L1, L2, L3) as shown in the illustration
below.
6. Connect C1 (L1, L2, L3) to input (L1, L2, L3) in the distribution switchgear as
shown in the illustration below.
7. Connect UPS input (N) to PE in the distribution switchgear, and connect PE in
the distribution switchgear to PE in the UPS.

Single Mains UPS and External Isolation Device

30 990–91078A–001
Backfeed Protection 10–40 kVA 3:3

Install External Backfeed Protection in a Dual Mains System


1. Connect the UPS backfeed dry contact J10-1 to an external +24 VDC supply
pole “+”. Route the cable with the other signal cables.
2. Connect the UPS backfeed dry contact J10-3 to a terminal of the relay R coil.
Route the cable with the other signal cables.
3. Connect the other terminal of the relay R coil to a +24 VDC supply pole “-”(M).
4. Serial-connect fuse F1, the auxiliary contact of relay R, and the coil of C1 as
shown in the illustration below.
5. Connect C1 (L1, L2, L3) to UPS input (L1, L2, L3) as shown in the illustration
below.
6. Connect C1 (L1, L2, L3) to input (L1, L2, L3) in the distribution switchgear as
shown in the illustration below.
7. Connect UPS input (N) to PE in the distribution switchgear, and connect PE in
the distribution switchgear to PE in the UPS.
8. Connect the other fuse F2, the other auxiliary contact of relay R, and the coil
of C2 as shown in the illustration below.
9. Connect C2 (L1, L2 , L3) with UPS bypass input (L1, L2, L3) as shown in the
illustration below.
10. Connect C1 (L1, L2, L3) with the input feeding (L1, L2, L3) in the distribution
switchgear as shown in the illustration below.
11. Connect bypass input (N) with mains feeding (N) in the distribution switchgear.

Dual Mains UPS and External Isolation Device

990–91078A–001 31
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com

As standards, specifications, and design change from time to time,


please ask for confirmation of the information given in this publication.

© 2017 – 2018 Schneider Electric. All rights reserved.


990–91078A–001

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