Mbpn-A92czx R2 en PDF
Mbpn-A92czx R2 en PDF
Mbpn-A92czx R2 en PDF
10–80 kVA
Operation
10/2018
www.schneider-electric.com
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consult it on an "as is" basis, at your own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
10–80 kVA
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS ........................................................................................5
Electromagnetic Compatibility.....................................................................6
Safety Precautions ....................................................................................6
Electrical Safety ...................................................................................8
Battery Safety......................................................................................9
Single System Overview ......................................................................... 11
Parallel Redundant System Overview ..................................................13
User Interface ...........................................................................................15
Display ...................................................................................................18
View UPS Measurements.........................................................................20
View System Configuration.......................................................................22
Configuration ............................................................................................23
Set the Date and Time .............................................................................23
Set Up the Display ...................................................................................24
Reset the Display Language to English................................................24
Set Auto Start, Auto Boost, LCM Alerts, and ECO Mode.........................25
Set Battery Charge Mode .........................................................................26
Operation ..................................................................................................27
Operation Modes .....................................................................................27
Operation Procedures..............................................................................29
Turn on the UPS ................................................................................29
Turn off the UPS ................................................................................29
Transfer from Normal Operation to ECO Mode .....................................29
Transfer from ECO Mode to Normal Operation .....................................30
Transfer from Normal Operation to Static Bypass Operation..................30
Transfer from Static Bypass Operation to Normal Operation..................30
Transfer from Normal Operation to Manual Bypass Operation ...............31
Transfer from Manual Bypass Operation to Normal Operation ...............32
Transfer from Normal Operation to Manual Bypass Operation –
Parallel UPS System ..........................................................................33
Transfer from Manual Bypass Operation to Normal Operation –
Parallel UPS System ..........................................................................34
Isolate One UPS in a Redundant UPS System .....................................36
Return an Isolated UPS to a Redundant UPS System...........................37
View the Event Log ............................................................................38
View the Alarms.................................................................................38
View Diagnosis ..................................................................................38
View Statistics ...................................................................................40
Maintenance .............................................................................................41
Replace the Filters...................................................................................41
Perform LED and Display Test ..................................................................41
Perform Advanced Battery Monitoring (ABM) Test......................................42
Perform Discharge Test............................................................................43
Troubleshooting .......................................................................................44
990–5731B–001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–80 kVA
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990–5731B–001 5
Important Safety Instructions — SAVE THESE
10–80 kVA INSTRUCTIONS
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises
directly connected without intermediate transformer to a public low-voltage
mains supply. The installation and cabling must follow the electromagnetic
compatibility rules, e.g.:
• the segregation of cables,
• the use of shielded or special cables when relevant,
• the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6 990–5731B–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–80 kVA
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
990–5731B–001 7
Important Safety Instructions — SAVE THESE
10–80 kVA INSTRUCTIONS
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• The UPS system must be installed in a room with restricted access (qualified
personnel only).
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and
that utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
8 990–5731B–001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS 10–80 kVA
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
990–5731B–001 9
Important Safety Instructions — SAVE THESE
10–80 kVA INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries,
thus avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
10 990–5731B–001
Single System Overview 10–80 kVA
990–5731B–001 11
10–80 kVA Single System Overview
12 990–5731B–001
Parallel Redundant System Overview 10–80 kVA
990–5731B–001 13
10–80 kVA Parallel Redundant System Overview
14 990–5731B–001
User Interface 10–80 kVA
User Interface
User Interface on the UPS Cabinet
Normal operation
N or ma l Op er at io n ESC
C Battery operation A F lo at C ha rg e
Bypass operation
L oa d 0 58 % C ap . 0 93 % B ?
4 05 U in 4 00 U ou t 5 0 H z
Common Alarm
D D
ON OFF
Mains
Output
Input
Q001 T101 T101
SBS Q601
Q401
Float
Initial
Q201
E Q528
Bypass
Input
Q501
Overtemperature
A. Display
B. Display navigation keys
C. UPS status LEDs that show the current operation mode of the UPS
D. ON and OFF buttons
E. Mimic diagram that shows the power flow of the UPS
F. Alarm LEDs.
Use the HELP key to access help information about a menu point.
990–5731B–001 15
10–80 kVA User Interface
Mimic Diagram
A B C D E F
Mains
Output
Input
Q001 T101 T101
I SBS
Q401
L Q601
M
G
Float
Initial
K
Q201 Q528
H N
J
Bypass
Input
Q501
16 990–5731B–001
User Interface 10–80 kVA
Menu Tree
Overview Menu
Main Menu System Status
Settings System
Date and time
Display setup
Diagnosis
Configuration
990–5731B–001 17
10–80 kVA User Interface
Display
In normal operation with no alarms present, the display will show the overview
screen with the system operation mode, operation information, and
measurements.
NOTE: If the advanced battery monitoring (ABM) function is not available, the
overview screen will not show calculated runtime or capacity.
Standby
Normal Operation
Float Charge
Load 058% Cap. 093%
xxxUin xxxUout xxHz
The second line shows the battery charge mode: Float Charge, Boost Charge,
Initial Charge, or Cyclic Charge.
Battery Operation
Runtime: 02h 42min
Load 058% Cap. 093%
xxxUin xxxUout xxHz
The calculated remaining runtime for the load percentage and the battery charge
is shown on the second line if advanced battery monitoring (ABM) is set up. If an
ABM test or a discharge test is running this is indicated in the second line. See
Perform Advanced Battery Monitoring (ABM) Test, page 42 and Perform
Discharge Test, page 43.
Temporary Static
Bypass Operation
Load 058% Cap. 093%
xxxUin xxxUout xxHz
Requested Static
Bypass Operation
Load 058% Cap. 093%
xxxUin xxxUout xxHz
18 990–5731B–001
User Interface 10–80 kVA
Manual Bypass
Normal Operation
Load 058% Cap. 093%
405Uin xxxUout xxHz
The second line indicates the state of the isolated system: Standby, Normal
Operation, Battery Operation, Static Bypass Operation. Input voltage, output
voltage, and output frequency are not shown in manual bypass operation.
990–5731B–001 19
10–80 kVA User Interface
Out kW kVA PF ↑
1 017.3 019.4 096C
2 020.3 020.3 1.00
3 016.7 018.7 0.81I↓
• Battery voltage
• Battery current (positive = charging, negative = discharging)
• Actual battery charge in % of installed capacity
• Calculated runtime for the actual load and battery charge
20 990–5731B–001
User Interface 10–80 kVA
Temperature ↑
Sensor 1: 028°C
Sensor 2: 024°C
Sensor 3: 036°C↓
990–5731B–001 21
10–80 kVA User Interface
• System type
• SKU
• System configuration: Single or Redundant
• System number
Alarm Thresholds: ↑
Load: 075 kVA
Runtime: 00h 20min
Bat. Temp.: 075 °C
22 990–5731B–001
Configuration 10–80 kVA
Configuration
Set the Date and Time
1. From the Main Menu, select Settings > Date and time using the UP/DOWN
keys and the ENTER key. You can press the ESC key at any time to cancel
the modification of the parameter values.
3. Press the UP/DOWN keys to modify the parameter values and press the
ENTER key to confirm modification and move to the next parameter value.
4. When you have modified all the parameter values, the cursor will point to SET
– press the ENTER key to confirm and save the modified date and time
values.
990–5731B–001 23
10–80 kVA Configuration
Display Setup:
Language: English
Contrast: 1
Beeper Volume: 3
2. Press the UP/DOWN keys to select a parameter to modify and press the
ENTER key.
Display Setup:
►Language: English
Contrast: 1
Beeper Volume: 3
3. Press the UP/DOWN keys to modify the parameter values and press the
ENTER key to save the modification and move to the next parameter value.
Display Setup:
↕Language: English
Contrast: 2
Beeper Volume: 1
4. When you have modified all the parameter values, press the ESC key return
to a higher menu level.
1. From the overview menu, press the ESC key ten times (within 10 seconds).
The display language will now reset to English.
24 990–5731B–001
Configuration 10–80 kVA
Set Auto Start, Auto Boost, LCM Alerts, and ECO Mode
1. From the Main Menu, select Settings > System using the UP/DOWN keys
and the ENTER key. You can press the ESC key at any time to cancel the
modification of the parameter values.
System:
►Auto Start : On
Auto Boost : Off
LCM Alerts: On↓
System:↑
►ECO Mode : On
2. Select Auto Start, Auto Boost, LCM Alerts, or ECO Mode using the UP/
DOWN keys and the ENTER key.
3. Select On or Off using the UP/DOWN keys and the ENTER key to save the
setting.
System:
↕Auto Start: On
Auto Boost: Off
LCM Alerts: On↓
System:↑
↕ECO Mode : On
990–5731B–001 25
10–80 kVA Configuration
Charge mode:
Float
Ubat: 440.3V 438 V
Ibat:+004.2A 007.2A
Charge mode:
Cyclic
Ubat: 440.3V 438 V
Ibat:+004.2A 007.2A↓
Cyclic charge mode has a second page that shows the configured period and
charge time.
2. Press the ENTER key to start modifying the parameter values.
3. Press the UP/DOWN keys to modify the parameter values and press the
ENTER key to confirm modification.
Charge mode:
↕ Float
Ubat: 440.3V 438 V
Ibat:+004.2A 007.2A
26 990–5731B–001
Operation 10–80 kVA
Operation
Operation Modes
The manual bypass switch (Q601) offers the possibility of setting the system volt-
free when performing work inside the system, e.g. service and maintenance.
There is no interruption to the load when the switch is switched over. Two
positions are available:
• AUTO: In this position, the load is supplied by the UPS.
• BYPASS: In this position the load is supplied directly from the bypass mains.
Normal Operation
In normal operation, the manual bypass switch must be in the position AUTO.
During normal operation, the UPS supports the load with conditioned power.
While the UPS is in normal operation, the status LED Normal operation is green.
Battery Operation
In battery operation, the manual bypass switch must be in the position AUTO.
If the input source becomes unavailable or outside the specified limits, the UPS
transfers to battery operation and supports the load with conditioned power from
the DC source.
If the input source is recovered, the system is automatically transferred back to
normal operation.
While the UPS system is in battery operation, the status LED Battery operation is
yellow.
If the battery discharge limit is approached an alarm is activated. If the batteries
are depleted, the system transfers to bypass operation if the bypass source is
available and within tolerance. If the input source or the bypass source are still
unavailable, the UPS system will turn off and stop supplying the load, but if Auto
Start is configured for the UPS system, then the UPS will automatically restart and
return to normal operation again as soon as the input source is recovered.
990–5731B–001 27
10–80 kVA Operation
The UPS will transfer to normal or battery operation if the bypass source becomes
unavailable.
While the UPS system is in requested static bypass, the status LED Bypass
operation is yellow.
ECO Mode
In ECO mode, the manual bypass switch must be in the position AUTO. The UPS
can be transferred to ECO mode following a command from the display or when
enabled the system will automatically switch to ECO mode after system has been
running for one minute in normal operation and the bypass voltage quality is
above the acceptable limits. ECO mode will transfer the system to static bypass
operation. In this operation mode the total system efficiency is increased. During
static bypass operation, the load is supplied from the bypass source. To avoid
interruptions during the transfer, the voltage, frequency and phase relation of the
UPS system must be synchronized to the bypass source. The UPS will transfer to
normal or battery operation if the bypass source becomes unavailable or if the
bypass voltage quality drops below the acceptable limits. While the UPS system is
in requested static bypass, the status LED Bypass operation is yellow.
Charger Only
When the UPS is in charger mode, the UPS does not supply the connected load
with power.
Standby
When the UPS is in standby mode, the UPS is OFF and does not supply the
connected load with power, and the batteries are not charged.
OFF
When the UPS is in OFF mode, the UPS does not supply the connected load with
power, and the batteries are not charged.
28 990–5731B–001
Operation 10–80 kVA
Operation Procedures
Turn on the UPS
1. Press the ON and the OFF buttons simultaneously on the display. The UPS
will shut down with no voltage on the output.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
After this operation, power will still be present on the power connection
terminals. Ensure that the protection covers are installed.
Failure to follow these instructions will result in death or serious
injury.
1. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
Confirm action:
UPS into ECO Mode
NO, Abort
►YES, UPS into ECO Mode
2. Select YES, UPS into ECO Mode to transfer to ECO Mode. The following
message will appear on the display:
3. After the transfer to ECO Mode is complete, press the ESC key.
NOTE: For parallel UPS units, it is only necessary to perform the transfer
into ECO Mode on one UPS – the other parallel UPSs will automatically
transfer to ECO Mode.
990–5731B–001 29
10–80 kVA Operation
1. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
2. Select YES, UPS out of ECO Mode to transfer to normal operation.
Confirm action:
UPS out of ECO Mode
NO, Abort
►YES, UPS out of ECO Mode
NOTE: For parallel UPS units, it is only necessary to perform the transfer
into normal operation on one UPS – the other parallel UPSs will
automatically transfer to normal operation.
1. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
Confirm action:
UPS into Bypass
NO, Abort
►YES, UPS into Bypass
1. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
2. Select YES, UPS out of Byp to transfer to normal operation.
Confirm action:
UPS out of Bypass
NO, Abort
►YES, UPS out of Byp
NOTE: For parallel UPS units, it is only necessary to perform the transfer
into normal operation on one UPS – the other parallel UPSs will
automatically transfer to normal operation.
30 990–5731B–001
Operation 10–80 kVA
1. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
2.
– With ECO Mode enabled: Select YES, UPS into ECO Mode to transfer
to bypass operation.
Confirm action:
UPS into ECO Mode
NO, Abort
►YES, UPS into ECO Mode
– With ECO Mode disabled: Select YES, UPS into Bypass to transfer to
bypass operation.
Confirm action:
UPS into Bypass
NO, Abort
►YES, UPS into Bypass
3. If the UPS is able to turn on the static bypass switch, the following message
appears You may switch to manual bypass now!. Perform the manual
switch-over now to go to manual bypass operation.
4. When the UPS has transferred to manual bypass operation this message will
appear on the display:
990–5731B–001 31
10–80 kVA Operation
Confirm action:
UPS into ECO Mode
NO, Abort
►YES, UPS into ECO Mode
– With ECO Mode disabled: Select YES, UPS into Bypass to transfer to
bypass operation.
Confirm action:
UPS into Bypass
NO, Abort
►YES, UPS into Bypass
4. If the UPS is able to turn on the static bypass switch, the following message
appears You may switch to auto now!. Perform the manual switch-over now
to go to static bypass operation.
5. From the Main Menu, select System Control > Bypass Control using the
UP/DOWN keys and the ENTER key.
6.
– With ECO Mode enabled: Select YES, UPS out of ECO Mode to transfer
to normal operation.
Confirm action:
UPS out of ECO Mode
NO, Abort
►YES, UPS out of ECO Mode
– With ECO Mode disabled: Select YES, UPS out of Bypass to transfer to
normal operation.
Confirm action:
UPS out of Bypass
NO, Abort
►YES, UPS out of Bypass
32 990–5731B–001
Operation 10–80 kVA
Transfer from Normal Operation to Manual Bypass Operation – Parallel UPS System
1. On UPS1: From the Main Menu, select System Control > Bypass Control
using the UP/DOWN keys and the ENTER key.
2.
– With ECO Mode enabled: Select YES, UPS into ECO Mode to transfer
to bypass operation. All UPS units in the parallel system will now transfer
to static bypass operation.
Confirm action:
UPS into ECO Mode
NO, Abort
►YES, UPS into ECO Mode
– With ECO Mode disabled: Select YES, UPS into Bypass to transfer to
bypass operation. All UPS units in the parallel system will now transfer to
static bypass operation.
Confirm action:
UPS into Bypass
NO, Abort
►YES, UPS into Bypass
3. If the UPS is able to turn on the static bypass switch, the following message
appears You may switch to manual bypass now!.
4. Turn switch Q601 on UPS1 from position AUTO to position BYPASS.
5. Turn switch Q601 on UPS2 from position AUTO to position BYPASS.
6. To isolate the UPS, turn switch Q528 of UPS1 and UPS 2 to the OFF position.
7. The overview screen now shows:
Manual Bypass
Normal Operation
Load xxx% Cap. 093%
405Uin xxxUot xxHz
990–5731B–001 33
10–80 kVA Operation
Transfer from Manual Bypass Operation to Normal Operation – Parallel UPS System
Confirm action:
UPS into ECO Mode
NO, Abort
►YES, UPS into ECO Mode
– With ECO Mode disabled: Select YES, UPS into Bypass to transfer to
bypass operation. All UPS units in the parallel system will now transfer to
static bypass operation.
Confirm action:
UPS into Bypass
NO, Abort
►YES, UPS into Bypass
4. If the UPS is able to turn on the static bypass switch, the following message
appears You may switch to auto now!.
5. Turn switch Q601 on UPS1 from position BYPASS to position AUTO.
6. Turn switch Q601 on UPS2 from position BYPASS to position AUTO.
7. The overview screen now shows:
Requested Static
Bypass Operation
Load xxx% Cap. 093%
405Uin xxxUot xxHz
8. On one UPS: From the Main Menu, select System Control > Bypass
Control using the UP/DOWN keys and the ENTER key.
34 990–5731B–001
Operation 10–80 kVA
9.
– With ECO Mode enabled: Select YES, UPS out of ECO Mode to transfer
to normal operation. All UPS units in the parallel system will now transfer
to normal operation.
Confirm action:
UPS out of ECO Mode
NO, Abort
►YES, UPS out of ECO Mode
– With ECO Mode disabled: Select YES, UPS out of Bypass to transfer to
normal operation. All UPS units in the parallel system will now transfer to
normal operation.
Confirm action:
UPS out of Bypass
NO, Abort
►YES, UPS out of Bypass
Normal Operation
Float Charge
Load xxx% Cap. 093%
405Uin xxxUot xxHz
990–5731B–001 35
10–80 kVA Operation
1. Press the ON and the OFF buttons simultaneously on the display. The UPS
will shut down with no voltage on the output.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
After this operation, power will still be present on the power connection
terminals. Ensure that the protection covers are installed.
Failure to follow these instructions will result in death or serious
injury.
2. Open coupling switch Q694 for UPS2 or Q692 for UPS1 (if present).
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In a redundant system without coupling switches there will be voltage
backfeed from the other UPS when only UPS is switched off for
maintenance.
Failure to follow these instructions will result in death or serious
injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Hazardous voltage is still present on the connecting terminals as input
source, bypass source, and batteries are still connected.
Failure to follow these instructions will result in death or serious
injury.
36 990–5731B–001
Operation 10–80 kVA
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
After this operation, power will still be present on the power connection
terminals. Ensure that the protection covers are installed.
Failure to follow these instructions will result in death or serious
injury.
8. Close coupling switch Q694 for UPS2 or Q692 for UPS1 (if present).
9. Press the ON button on the display.
The load is supplied by both UPS units in redundant operation with load
sharing.
1. The system can have one internal battery switch Q201, or one battery switch Q211, or both.
990–5731B–001 37
10–80 kVA Operation
1. From the Main Menu, select Event Log > View Log using the UP/DOWN
keys and the ENTER key. Wait a few seconds while the event log is being
prepared.
2. Use the UP/DOWN keys to browse through the log entries. All system events
and alarms are stored in this event log.
1. From the Main Menu, select Event Log > Clear Log > YES, Clear Log using
the UP/DOWN keys and the ENTER key.
1. From the Main Menu, select Event Log > View Alarms using the UP/DOWN
keys and the ENTER key. Wait a few seconds while the alarm list is being
prepared.
2. Use the UP/DOWN keys to browse through the alarms present on the UPS
system.
Example
Present Alarms: ↓
Bypass RMS not ok 123
Output RMS not ok 034
Inverter async. 456
View Diagnosis
1. From the Main Menu, select System Status > Diagnosis using the UP/
DOWN keys and the ENTER key.
2. Use the UP/DOWN keys to browse through the diagnosis screens. Here you
can see information about the digital inputs, internal measurements, and
internal status.
Breaker status:
Q502 Q528↑
OFF OFF
Q601 Q611
OFF OFF
38 990–5731B–001
Operation 10–80 kVA
Inputs status: ↑
ECB-EPO :0
ECB-IN1 :1
ECB-IN2 :1↓
• Rectifier input voltage per phase measured after the rectifier transformer
• Bypass voltage per phase measured after the bypass transformer
• Inverter output voltage per phase measured before the output
transformer
U dc-bus: + 389.5V↑
- 370.8V↓
Temperatures ↑
T001: 123 °C
T401: 105 °C
T501: 042 °C↓
990–5731B–001 39
10–80 kVA Operation
View Statistics
1. From the Main Menu, select Event Log > View Statistic using the UP/
DOWN keys and the ENTER key.
2. Use the UP/DOWN keys to browse through the statistics available on the
UPS.
023 Transfers->Bat.
006 Transfers->Byp.
004836hr Inv. Time
024h 13min on Bat↓
• The highest and lowest measured input voltages on mains and battery
Clear Statistics
1. From the Main Menu, select Event Log > Clear Statistic > YES, Clear
Statistic using the UP/DOWN keys and the ENTER key.
40 990–5731B–001
Maintenance 10–80 kVA
Maintenance
Replace the Filters
1. Pull the top of the air grid free of the cabinet.
All status, mimic diagram, and alarm LEDs will be activated. All segments on the
display will be switched on. When the test is complete all LEDs will go back to
normal function and the display returns to the overview menu.
990–5731B–001 41
10–80 kVA Maintenance
1. From the Main Menu, select System Control > Functional Test > ABM Test
> Start ABM test using the UP/DOWN keys and the ENTER key.
ABM test:
►Start ABM test
Reset ABM data
Confirm action:
Start ABM test
NO, Abort
►YES, Start test
During the ABM test, the overview menu shows the following:
Battery Operation
ABM test
Load 058% Cap. 093%
405Uin 400Uout 50Hz
42 990–5731B–001
Maintenance 10–80 kVA
1. From the Main Menu, select System Control > Functional Test >
Discharge Test using the UP/DOWN keys and the ENTER key.
Functional test:
►Discharge test
ABM test
Confirm action:
Start discharge test
NO, Abort
►YES, Start test
During the discharge test, the overview menu shows the following:
Battery Operation
Discharge test
Load xxx% Cap. xxx%
xxxUin xxxUout xxHz
NOTE: After the test the system returns to the former operation mode.
The data of the last discharge test are shown in the menu View Statistic.
990–5731B–001 43
10–80 kVA Troubleshooting
Troubleshooting
Alarm Messages
The following table lists all pop-up messages that can appear on the display:
186 Bat. temp. warning Battery temperature The battery temperature is above the Check the air inlet
has exceeded upper configured warning level.
limit Check the ambient
temperature
266 - High output voltage The UPS output voltage (RMS) is above the -
configured voltage level.
269 Overload UPS overloaded The UPS output is overloaded (>105%). Reduce the load
304 High Battery voltage Battery voltage too The battery voltage is above the configured -
high high battery voltage warning level. This
warning is suppressed in battery operation.
306 Battery discharged Inverter shutdown due The battery voltage is below the configured Charge the battery
to low Battery low battery voltage shutdown level.
826 - Battery earth fault The UPS measures a battery earth fault. Check the battery
wiring
312 Battery weak Battery weak The advanced battery monitoring test has Charge the battery
detected a weak battery.
Maintain the battery
313 Battery inoperable Battery inoperable The advanced battery monitoring test has Maintain the battery
detected an inoperable battery.
331 Q201/Q202: open Battery disconnected The battery switch Q201 / Q202 is open. -
351 ABUS term incorrect ABUS termination The ABUS wiring is disconnected or the -
incorrect ABUS termination is incorrect.
371 No parallel master No Master present in No master is present in the redundant -
the parallel system system.
375 Redundancy alarm Loss of Parallel At least one UPS is isolated or turned off. In -
Redundancy this case the redundancy operation is not
assured.
397 PBUS1 com inoperable Parallel bus The internal or external PBUS1 wiring -
communication on (parallel bus) is disconnected or the PBUS1
cable 1 inoperable termination is incorrect.
398 PBUS2 com inoperable Parallel bus The internal or external PBUS2 wiring -
communication on (parallel bus) is disconnected or the PBUS2
cable 2 inoperable termination is incorrect.
440 EPO active EPO activated The digital input "emergency power off -
(EPO)" is activated (contact open) or the
EPO wiring is disconnected.
447 Int inoperable state Internal inoperable An internal inoperable state was detected. -
state detected
803 - Static Bypass Switch The communication to the SBS is not -
inoperable working or DC is detected during requested
static bypass operation.
814 - Overtemperature in PM The UPS measures a temperature above the Check the air inlet and
or Trafos threshold level in one of the power modules the air filters
or in one of the power transformers.
Check the ambient
temperature
44 990–5731B–001
Troubleshooting 10–80 kVA
HMI_1 - ABUS communication Communication via ABUS does not work. Check the ABUS
inoperable wiring
HMI_2 - ABUS supply missing The SELV4 supply of the HMI is missing. Check the ABUS
wiring
HMI_3 - No more space for The HMI Flash memory does not offer Unplug and reconnect
configurations in HMI enough free space to save the configuration HMI supply
FLASH memory change.
HMI_4 - HMI SRAM is The external SRAM on the HMI was detected -
inoperable to be inoperable.
HMI_5 - HMI code memory The HMI firmware detected an invalid code -
checksum invalid memory CRC.
18 Temporary Bypass - Temporary Static The system is in Check the event log
bypass temporary static for the reason, why the
bypass operation due system has switched
to a problem in the to static bypass
system. operation
990–5731B–001 45
10–80 kVA Troubleshooting
102 PFC inoperable PFC OK PFC inoperable The rectifier part of the -
power module is not
working.
110 Charger inoperable Charger OK Charger inoperable The charger part of the -
power module is not
working.
132 Inverter inoperable Inverter OK Inverter inoperable The inverter part of the -
power module is not
working.
146 Inverter async. Inverter sync. Inverter The UPS is unable to Check the bypass
asynchronous synchronize to the source quality
bypass source. (voltage, frequency)
161 Static Bypass ON Static Bypass OFF SBS ON The system is in static -
bypass operation. The
bypass supplies the
load (temporary or
requested static
bypass operation).
162 SBS inoperable SBS OK SBS inoperable The static bypass Check if the static
switch is not bypass switch
energized, the controller board is
communication wiring energized
from the UPS
controller to the static Check the
bypass switch communication wiring
controller is between main
disconnected or the controller and the
static bypass switch static bypass switch
controller is controller
inoperable.
Check the function of
the static bypass
switch controller board
163 SBS Indep fired SBS OK SBS Independent The SBS is no longer Check the
fired controlled by the UPS communication wiring
controller and is
locked in the fire state. Check the function of
the UPS controller
This state can only be
left when the SBS
controller board is
reset. This should be
done by switching the
manual bypass switch
to 'Bypass'
46 990–5731B–001
Troubleshooting 10–80 kVA
187 Bat. temp. shutdown Battery temp. OK Battery temperature The battery Check the air inlet
shutdown temperature is above
the configured Check the ambient
shutdown level. The temperature
battery charger
switches off. Check the health of
the battery
990–5731B–001 47
10–80 kVA Troubleshooting
201 SBS fan inoperable SBS fan OK SBS fan inoperable One of the static Check the static
bypass switch fans is bypass switch fans
inoperable.
202 Trafo fan inoperable Trafo fans OK Trafo fan inoperable One of the transformer Check the transformer
fans is inoperable fans
(rectifier transformer,
output transformer or
bypass transformer).
220 Mains RMS not OK Mains RMS OK Mains RMS not OK The rectifier mains Check the quality of
voltage is out of the the mains input
configured tolerance. (voltage and
frequency)
221 Mains Inp RMS not Mains Input RMS OK Mains input RMS not The rectifier mains Check the quality of
OK OK voltage on primary the mains input
side of the input (voltage and
transformer is out of frequency)
the configured
tolerance.
222 Mains FAST not OK Mains FAST OK Mains FAST not OK The rectifier mains -
voltage is out of
tolerance.
223 Mains freq. not OK Mains frequency OK Mains frequency not The rectifier mains -
OK frequency is out of the
configured tolerance.
224 Mains phase missing Mains phases OK Mains phase missing A rectifier mains input Check the contacts of
phase is missing. the input switch
228 Mains synch. Mains synch. OK Mains synch missing The mains PFC Check the quality of
missing rectifier is unable to the mains input
synchronize to the (voltage and
rectifier mains input. frequency)
229 Mains neutral lost Mains neutral OK Mains neutral The rectifier mains Check the mains
missing neutral is missing. neutral wiring
48 990–5731B–001
Troubleshooting 10–80 kVA
241 Byp. Inp. RMS not Bypass Input RMS Bypass input RMS The bypass mains -
OK OK not OK voltage on the primary
side of the bypass
transformer is out of
the configured
tolerance.
242 Bypass FAST not OK Bypass FAST OK Bypass FAST not OK The bypass voltage is -
out of the configured
tolerance. The UPS is
unable to transfer to
static bypass
operation.
243 Bypass freq. not OK Bypass frequency Bypass frequency The bypass frequency -
OK not OK is out of the configured
tolerance. The UPS is
unable to transfer to
static bypass
operation.
244 Bypass phase Bypass phases OK Bypass phase One phase of the -
missing missing bypass mains is
missing.
245 Byp. In. phase miss. Byp. Inp. phases OK Bypass input phase One phase of the -
missing bypass voltage on the
primary side of the
transformer is missing.
260 Inv. Out. RMS not OK Inv. Out. RMS OK Inverter output RMS The UPS output -
not OK voltage is out of the
configured tolerance.
261 Output RMS not OK Output RMS OK Output RMS not OK The output voltage on -
the secondary side of
the output transformer
is out of the configured
tolerance.
262 Output FAST not OK Output FAST OK Output FAST not OK The UPS output -
voltage is out of the
configured tolerance.
263 Output freq. not OK Output frequency OK Output frequency not The UPS output -
OK frequency is out of the
configured tolerance.
264 Output phase Output phases OK Output phase One phase of the -
missing missing output voltage on the
secondary side of the
transformer is missing.
267 High load warning Load OK High Load warning The load is above the Reduce the load
configured load alarm
level.
268 Current limitation No limitation Current limitation The inverter current Reduce the load
limiter is active.
269 Overload No overload Output overloaded The UPS output is Reduce the load
overloaded (>105%).
301 High Bat.V. Battery voltage OK High Battery The battery voltage is -
shutdown shutdown above the configured
high battery voltage
shutdown level. The
charger is shut down.
304 High Battery voltage Battery voltage OK High Battery warning The battery voltage is -
above the configured
high battery voltage
warning level. This
warning is suppressed
in battery operation.
990–5731B–001 49
10–80 kVA Troubleshooting
306 Battery discharged Battery OK Low Battery The battery voltage is Charge the battery
shutdown below the configured
low battery voltage
shutdown level.
307 Bat. earth fault pos No bat. earth fault Battery earth fault The UPS measures a Check the battery
positive positive battery earth wiring
fault.
308 Bat. earth fault neg No bat. earth fault Battery earth fault The UPS measures a Check the battery
negative negative battery earth wiring
fault.
309 ABM test Start - ABM test started The advanced battery -
monitoring test has
been started.
310 ABM test End - ABM test done The advanced battery -
monitoring test has
been completed.
311 ABM test Stop - ABM test aborted The advanced battery -
monitoring test has
been aborted.
312 Battery weak Battery OK Battery weak The advanced battery Charge the battery
monitoring test has
detected a weak Maintain the battery
battery.
313 Battery inoperable Battery OK Battery inoperable The advanced battery Maintain the battery
monitoring test has
detected an inoperable
battery.
314 Low runtime warning Runtime OK Low runtime warning The battery runtime is -
less than 2 minutes
above the configured
warning level.
315 Low runtime alarm Runtime OK Low runtime alarm The battery runtime is -
below the configured
battery runtime level.
331 Q201/Q202: open Q201/Q202: closed Q201/Q202 open The battery switch -
Q201 / Q202 is open.
332 Q501: open Q501: closed Q501 open The bypass mains -
input switch Q501 is
open.
334 Q611: open Q611: closed Q611 open The load output switch -
Q611 is open.
338 K401: open K401: closed K401 open The bypass backfeed -
contactor K401 is
open.
339 Q528: open Q528: closed Q528 open The SBS input switch
Q528 is open.
351 ABUS term incorrect ABUS term OK ABUS termination The ABUS wiring is -
incorrect disconnected or the
ABUS termination is
incorrect.
50 990–5731B–001
Troubleshooting 10–80 kVA
374 Parallel load alarm Parallel load OK Parallel load alarm The actual load is too -
high to guarantee the
redundant operation. If
one UPS switches
OFF, the remaining
systems would be
overloaded.
375 Redundancy alarm Redundancy OK Redundancy alarm At least one UPS is -
isolated or turned off.
In this case the
redundancy operation
is not assured.
397 PBUS1 com PBUS1 OK PBUS1 The internal or -
inoperable communication external PBUS1 wiring
inoperable (parallel bus) is
disconnected or the
PBUS1 termination is
incorrect.
398 PBUS2 com PBUS2 OK PBUS2 The internal or -
inoperable communication external PBUS2 wiring
inoperable (parallel bus) is
disconnected or the
PBUS2 termination is
incorrect.
399 PBUS1 term PBUS1 term OK PBUS 1 termination The internal or -
incorrect incorect external PBUS1 wiring
(parallel bus) is
disconnected or the
PBUS1 termination is
incorrect.
400 PBUS2 term PBUS2 term OK PBUS 2 termination The internal or -
incorrect incorect external PBUS2 wiring
(parallel bus) is
disconnected or the
PBUS2 termination is
incorrect.
440 EPO active EPO cleared Emergency Power The digital input -
Off (EPO) "emergency power off
(EPO)" is activated
(contact open) or the
EPO wiring is
disconnected.
447 Int inoperable state Int operation OK Internal inoperable An internal inoperable -
state state was detected.
448 Locked in Bypass Bypass unlocked SBS locked The system has been -
locked in static bypass
operation after 8
unsuccessful tries to
switch back to normal
or battery operation.
990–5731B–001 51
10–80 kVA Troubleshooting
814 - - Overtemperature The UPS measures a Check the air inlet and
temperature above the the air filters
threshold level in one
of the power modules Check the ambient
or in one of the power temperature
transformers.
Check the output load
826 - - Battery earth fault The UPS measures a Check the battery
battery earth fault. wiring
52 990–5731B–001
Troubleshooting 10–80 kVA
146 Inverter asynchronous The UPS is unable to synchronize to the Check the bypass source quality
bypass source. (voltage, frequency)
305 Battery discharged The battery voltage is below the Charge the battery
configured low battery voltage warning
level.
331 Q201/Q202 open The battery switch Q201 / Q202 is open. -
814 Overtemperature The UPS measures a temperature Check the air inlet and the air filters
above the threshold level in one of the
power modules or in one of the power Check the ambient temperature
transformers.
Check the output load
990–5731B–001 53
10–80 kVA Troubleshooting
54 990–5731B–001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com