H1-Pump 089-100 TechInfo
H1-Pump 089-100 TechInfo
H1-Pump 089-100 TechInfo
Technical Information
powersolutions.danfoss.com
Technical Information H1 Axial Piston Pump Size 089/100, Single
Contents
Technical specifications
Technical specifications................................................................................................................................................................. 5
H1P general specifications............................................................................................................................................................5
Technical data H1P 089/100.........................................................................................................................................................5
Operating parameters H1P 089/100..........................................................................................................................................5
H1P fluid specifications.................................................................................................................................................................. 6
General technical specifications
Shaft loads...........................................................................................................................................................................................7
External radial shaft loads........................................................................................................................................................ 7
Bearing life H1P 089/100............................................................................................................................................................... 7
Mounting flange loads H1P 089/100.........................................................................................................................................8
H1 single pump front flange load......................................................................................................................................... 8
Model code
Model code H1P 089/100.............................................................................................................................................................. 9
Control options
Electrical Displacement Control (EDC) options A2 (12 V)/A3 (24 V)............................................................................ 13
EDC principle..............................................................................................................................................................................13
Control signal requirements.................................................................................................................................................14
Connector....................................................................................................................................................................................14
Control response.......................................................................................................................................................................15
Response time EDC, H1P 089/100...................................................................................................................................... 15
Forward-Neutral-Reverse (FNR) electric control options A9 (12 V)/B1 (24 V)...........................................................15
Solenoid connector..................................................................................................................................................................16
Control response.......................................................................................................................................................................17
Response time, FNR 089/100................................................................................................................................................18
Non Feedback Proportional Electric Control (NFPE) options A8 (12 V)/B8 (24 V)...................................................18
Control signal requirements.................................................................................................................................................19
Connector....................................................................................................................................................................................19
Control response.......................................................................................................................................................................20
Respose time, NFPE 089/100................................................................................................................................................ 20
Automotive Control (AC).............................................................................................................................................................20
Mode types................................................................................................................................................................................. 21
Basic functions...........................................................................................................................................................................21
Performance functions........................................................................................................................................................... 22
Protection and safety functions.......................................................................................................................................... 22
Engine control and protection.............................................................................................................................................22
Installation Features................................................................................................................................................................ 22
Fan Drive Control (FDC) option F1 (12V)/F2 (24V)............................................................................................................. 22
Control signal requirements.................................................................................................................................................23
Connector....................................................................................................................................................................................24
Control response.......................................................................................................................................................................25
Response time, FDC 089/100................................................................................................................................................25
Manual Over Ride (MOR)............................................................................................................................................................. 25
Displacement limiter.....................................................................................................................................................................26
Displacement change (approximately) H1P 089/100................................................................................................. 27
Dimensions
Input shafts.......................................................................................................................................................................................28
H1P input shaft - Option G1, (SAE C, 14 teeth)...............................................................................................................28
H1P input shaft - Option G9, (SAE C-C, 23 teeth).......................................................................................................... 29
H1P input shaft - Option F1, (SAE C, 21 teeth)............................................................................................................... 30
H1P input shaft - Option F4, Code 38-3............................................................................................................................31
Tapered shaft customer acknowledgement...................................................................................................................31
Auxiliary mounting pads............................................................................................................................................................. 32
H1P 089/100 Auxiliary mounting - Option H2 (SAE A, 9 teeth)................................................................................32
H1P 089/100 Auxiliary mounting - Option H1 (SAE A, 11 teeth) ............................................................................ 33
Contents
Technical specifications
Technical specifications
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
H1P general specifications
Design Axial piston pump of cradle swashplate design with variable displacement
Technical specifications
Feature Unit
Viscosity Intermittent 1) mm²/s [SUS] 5 [42]
Minimum 7 [49]
Recommended range 12-80 [66-370]
Maximum 1600 [7500]
Temperature range 2) Minimum (cold start) 3) °C [°F] -40 [-40]
Recommended range 60-85 [140-185]
Rated 104 [220]
Maximum intermittent 1) 115 [240]
Filtration Cleanliness per ISO 4406 22/18/13
(recommended
Efficiency (charge pressure filtration) β-ratio β15-20 = 75 (β10 ≥ 10)
minimum)
Efficiency (suction and return line filtration) β35-45 = 75 (β10 ≥ 2)
Recommended inlet screen mesh size µm 100 – 125
1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life
2) At the hottest point, normally case drain port
3) Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm)
Shaft loads
Re
270° Re 90° Re
Me
180° Re P003 318E
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
Bearing life H1P 089/100
All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact
by positioning the load at 0° or 180° as shown in the figure.
Danfoss recommends clamp-type couplings for applications with radial shaft loads.
Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously
applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump
swashplate is positioned on one side of center all or most of the time.
MR
MS
P001 916
For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange
Loads.
Model code
Displacement
089 89.2 cm³ [5.44 in³]
100 101.7 cm³ [6.21 in³]
A - Rotation
L Left hand (counter clockwise)
R Right hand (clockwise)
B - Product version
B Revision code
D - Control
A2 Electric Displacement Control (EDC) 12V, Deutsch connector
A3 Electric Displacement Control (EDC) 24V, Deutsch connector
A4 Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override
A5 Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override
A9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override
B1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override
A8 Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
B8 Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
A7 AC-1 (Automotive), 12V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware)
C2 AC-1 (Automotive), 24V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware)
B7 AC-2 (Automotive), 12V, with Swash Plate Angle Sensor and Manual Override
(align with option E: Displacement Limiters & option W: Special Hardware, Y: Special settings)
C3 AC-2 (Automotive), 24V, with Swash Plate Angle Sensor and Manual Override
(align with option E: Displacement Limiters & option W: Special Hardware, Y: Special settings)
F1 Fan Drive Control (FDC), 12 V, Deutsch connector align with option E: Displacement Limiters, option F: Orifices, option N+M:
Overpressure protection type and setting, & option W: Special Hardware)
F2 Fan Drive Control (FDC), 24 V, Deutsch connector (align with option E: Displacement Limiters, option F: Orifices, option N+M:
Overpressure protection type and setting, & option W: Special Hardware)
F - Orifices
C1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications and FDC applications
C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications
C3 No orifice, recommended for non-propel applications
Model code
A B D F E G H J K M N S T V W X Y
H1 P A H
E - Displacement limiters
N None
C No limiters, with nested springs (required for NFPE) (align with option Y: Settings for adjustment, if applicable)
B Adjustable externally (see option Y: Settings for adjustment, if applicable)
D Adjustable externally with nested springs, required for NFPE
G - Endcap options
Twin port, ISO 6162 Split flange ports
Match with Auxiliary mounting pad Auxiliary mounting pad
below options None, ISO 3019-1, flange 127 - 4 (SAE C, 14 teeth)
(K) ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth)
ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth)
ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth)
Match with Suction filtration Integral full charge Remote or external Suction Integral full charge Remote or external
below options flow filtration charge supply for filtration flow filtration charge supply for
(T) full charge flow full charge flow
filtration filtration
D3 X
F4 X
D6 X
F5 X
D8 X
F6 X
H - Mounting
H ISO 3019-1, flange 127 - 4 (SAE C)
K ISO 3019-1, flange 127 - 4 (SAE C), 4 Bolt and speed sensor
J - Input shaft
G1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch)
F1 ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)
G9 ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitch
F4 Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)
Model code
A B D F E G H J K M N S T V W X Y
H1 P A H
S - Charge pump
D 20 cm³/rev [1.22 in³/rev]
M 24 cm³/rev [1.46 in³/rev]
N No charge pump, external charge supply, (align with Option T: Filtration Options, option E)
Model code
A B D F E G H J K M N S T V W X Y
H1 P A H
Y - Special settings
NNN None (align with option E: Displacement limiters)
D3E AC-1, control, System E: Functional basis, Motor Speed Sensor, CAN J1939 in/out, ECO Fuel Saving Mode, without control
Customer Files option A7
12V
D3F AC-1, control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files
D3H AC-1, control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out,
SIL2 certifiable without Customer Files
D4E AC-1, control, System E: Functional basis, Motor Speed Sensor, CAN J1939 in/out, ECO Fuel Saving Mode, without control
Customer Files option C2
24V
D4F AC-1, control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files
D4H AC-1, control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2 certifiable without Customer Files
D5F AC-2 control with Swash Plate Angle Sensor, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out control
without Customer Files option B7
12V
D5H AC-2 contol with Swash Plate Angle Sensor, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2
certifiable without Customer Files
D6F AC-2 control with Swash Plate Angle Sensor, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out control
without Customer Files option C3
24V
D6H AC-2 control with Swash Plate Angle Sensor, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2
certifiable without Customer Files
Control options
EDC principle
The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a
three-position, four-way porting spool. The proportional solenoid applies a force input to the spool,
which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across
the servo piston rotates the swashplate, changing the pump‘s displacement from full displacement in
one direction to full displacement in the opposite direction.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.
P003 191
100 %
Displacement
-b -a Current mA
"0"
a b
100 %
P003 479E
Control options
EDC-schematic diagram
M14
C1 C2
F00B F00A T P
Feedback from
Swash plate P003 478E
Control current
Voltage a* mA b mA Pin connections
12 V 640 1640 any order
24 V 330 820
* Factory test current, for vehicle movement or application actuation expect higher or lower value.
Connector
1 2
P003 480
Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.
Control options
Flow table
Shaft rotation CW CCW
Coil energized* C2 C1 C2 C1
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
* For coil location see installation drawings.
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 3.8 s 1.8 s 1.0 s
Full flow to neutral 2.2 s 1.0 s 0.6 s
Control options
P003 193
100 %
Displacement
“0“
Voltage VDC
100 %
P003 190E
C1 C2
F00B F00A T P
P003 189
Control current
Voltage Min. current to stroke pump mA Pin connections
12 V 750 any order
24 V 380
Solenoid connector
1 2
P003 480
Control options
Solenoid data
Voltage 12 V 24 V
Minimum supply voltage 9.5 Vdc 19.0 Vdc
Maximum supply voltage (continuous) 14.6 Vdc 29.0 Vdc
Maximum current 1050 mA 500 mA
Nominal coil resistance @ 20 °C [70 °F] 8.4 Ω 34.5 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 69K
with mating connector
* PWM signal required for optimum control performance.
Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port M5 M4 M5 M4
pressurized
* For coil location see installation drawings.
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.
Control options
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 3.7 s 1.7 s 1.1 s
Full flow to neutral 3.0 s 2.3 s 0.6 s
Non Feedback Proportional Electric Control (NFPE) options A8 (12 V)/B8 (24 V)
The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an
electrical input signal activates one of two proportional solenoids that port charge pressure to either side
of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characteristic also provides a power limiting function by reducing
the pump swashplate angle as system pressure increases. A typical response characteristic is shown in
the accompanying graph.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.
P003 192
= 30
=0
∆p
Signal Current
∆p
mA(DC)
c b a
"0"
a b c
r
Displacement
0 ba
bar
= 30
=0
∆p
∆p
Control options
NFPE schematic
M14
C1 C2
F00B F00A T P
P003 188
Control current
Voltage a* mA b mA c mA Pin connections
12 V 870 1290 1540 any order
24 V 440 670 770
* Factory test current, for vehicle movement or application actuation expect higher or lower value.
Connector
1 2
P003 480
Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.
Control options
Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port M5 M4 M5 M4
pressurized
* For coil location see installation drawings.
Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 4.3 s 1.9 s 1.1 s
Full flow to neutral 2.6 s 1.1 s 0.5 s
Control options
CC1
CAN PPC PSC PPU
CC2
P003 544
The H1 Automotive Control is divided into 2 systems, AC-1 and AC-2. AC-2 is an extension of AC-1 that
features an integrated pump swash plate angle sensor and software enabled functions such as Swash
Plate Control and Flow Limiter.
Mode types
The application software provides 3 different hydrostatic propel methods, defined as mode types, which
can be used individually.
• “Automotive” Load dependent (torque controlled) driving behavior. Setpoint for the drive curve is
the engine rpm.
• “Non-Automotive” Load independent (speed controlled) driving mode. The setpoint for the drive
curve is a Joystick or pedal signal, independent of the engine rpm. The best performance will
achieved with an AC-2 Swash Plate Angle Sensor.
• “Creep-Automotive” Load dependent (torque controlled) driving behavior (like Automotive). Setpoint
for the drive curve is the engine rpm. The setpoint can be reduced by the creep potentiometer if a
high engine rpm in combination with low vehicle speed is needed.
Basic functions
Control options
Performance functions
• ECO fuel saving mode with automatic reduction of the engine speed during transport (ECO fuel
saving mode is only available with AC I)
• Vehicle constant speed drive control
• Vehicle speed limitation
• Dynamic brake light, automatic park brake, reverse buzzer and status LED outputs
• Vehicle speed controlled output function.
• Temperature compensation for predictable performance
• Advanced CAN J1939 interface for the information exchange with the vehicle control system
Installation Features
• Factory calibration for hysteresis compensation.
• Starting current adjustment in the factory
• Pre-installed application software and parameter files
Refer to the “Technical Information – H1 Automotive Control” L1223856 for more details.
Fan Drive Control (FDC) option F1 (12V)/F2 (24V)
The Fan Drive Control (FDC) is a non-feedback control in which an electrical input signal activates the
proportional solenoid that ports charge pressure to either side of the pump servo cylinder. The single
proportional solenoid is used to control pump displacement in the forward or reverse direction. The
control spool is spring biased to produce maximum forward pump displacement in the absence of an
electrical input signal. Based on the spring bias spool default forward flow for a CW rotation pump is out
of Port B while default forward flow for a CCW rotation pump is out of Port A.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characterisistic also provides a power limiting function by
reducing the pump swashplate angle as sytem pressure increases. The pump should be configured with
0.8 mm control orifices to provide slowest response and maximize system stability. Additionally pressure
limiter (PL) valves are used to limit maximum fan trim speed in both (forward and reverse) directions.
Control options
P301 441
H1 pumps with FDC will be delivered from factory with nominal PL setting of 150 bar [2175 psi]. The PL
must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the cooling needs of
the system. HPRV-setting must be always at least 30 bar [435 psi] higher than PL-setting.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
Refer to Hydraulic Fan Drive Design Guidelines (520L0926) for detailed information necessary to properly
size and configure a hydraulic fan drive system.
W Warning
The FDC is for Fan Drive systems only! Use in other systems could result in unintended movement of the
machine or it’s elements. Loss of the input signal to this control will cause the pump to produce
maximum flow.
Schematic diagram
M14
C1 C2
T P
F00B F00A P301 442
Control current
Voltage a* mA N mA b*mA Pin Config
12 V 780 1100 1300 any order
24 V 400 550 680
* Factory test current, for fan movement expect higher or lower value.T301 105E
Control options
Connector
1 2
P003 480
ba
=3
r
00
ba
r
Displacement
N b
a Max Current
∆p
=0
ba
r
a = Forward Threshold
b = Reverse Threshold
N = Neutral Override Current
100%
0 Signal Current (mA(DCAvg))
Reverse
P301 443
Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.
Control options
Control response
H1 Fan Drive Control is available only with 0.8 mm [0.03 in] control passage orifice to limit the rate of
swashplate response (e.g. in the event of electrical failure). Software ramp or rate limiting should be used
to control system response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting,
orifices, and charge pressure. A swashplate response table is available for each frame indicating available
swashplate response times. Testing should be conducted to verify the proper software and orifice
selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to max. forward in the event of an electrical failure.
Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be
in a „safe“ condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger
Control options
has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger
mechanically moves the control spool which allows the pump to go on stroke. The MOR should be
engaged anticipating a full stroke response from the pump.
W Warning
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force
of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR
plunger. Proportional control of the pump using the MOR should not be expected.
P003 204
C1 C2
F00B F00A T P
Feedback from
Swash plate P003 205E
Displacement limiter
H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max.
displacement.
The maximum displacement of the pump can be set independently for forward and reverse using the
two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement.
Adjustment procedures are found in the H1 pumps Service Manual.
Adjustments under operating conditions may cause leakage. The adjustment screw can be completely
removed from the threaded bore if backed out to far.
Control options
Displacement limiter
P003 266
Size 1 Turn of displacement limiter Internal External Torque for external hex seal
screw wrench size wrench size lock nut
089 9.3 cm³ [0.57 in³] 5 mm 17 mm 48 Nm [424 lbf•in]
100 10.7 cm³ [0.65 in³]
For more information refer to H1 pumps Service Manual 520L0848, section Displacement Limiter
Adjustment.
Dimensions
Input shafts
48.1±1
[1.894±0.039]
Spline data
28.8±1
[1.134±0.039] Number of teeth : 14
Pitch fraction : 12/24
Pressure angle : 30°
Pitch-∅ : 29.633 [1.167]
Typ of fit : Flat root, side fit
per : Ansi B92.1-1996 class 6H
[1.024 ±0.005]
Shafts to be
[1.226 ±0.003]
∅31.14 ±0.08
∅26 ±0.13
paint free
P301 180
Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
G1 14 teeth, 12/24 pitch 28.8 [1.134] 534 [4720] 816 [7220]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft
Dimensions
54 ±1 Spline data
[2.126 ±0.039] Number of teeth : 23
38.2 ±1 Pitch fraction : 16/32
Pressure angle : 30°
[1.504 ±0.039] Pitch-∅ : 36.513 [1.438]
Typ of fit : Flat root, side fit
per : Ansi B92.1-1996 class 6H
[1.323 ±0.005]
[1.480 ±0.003]
∅37.59 ±0.08
∅33.6 ±0.13
Shafts to be
paint free
P301 181
Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
G9 23 teeth, 16/32 pitch 38.2 [1.504] 999 [8840] 1818 [16 090]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft
Dimensions
48 ±1 Spline data
[1.894 ±0.039] Number of teeth : 21
Pitch fraction : 16/32
30.7 ±1 Pressure angle : 30°
[1.209 ±0.039] Pitch-∅ : 33.338 [1.313]
Typ of fit : Fillet root, side fit
per : Ansi B92.1-1996 class 6H
[1.355 ±0.003]
[1.197 ±0.005]
∅34.42 ±0.08
∅30.4 ±0.13
Shafts to be
paint free
P301 182
Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
F1 21 teeth, 16/32 pitch 30.7 [1.209] 760 [6730] 1137 [10 060]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft
Dimensions
1 1/8 -12
[1.500]
∅38.1
Shafts
to be paint free
(47.0) 34.9 ±1.0
[1.850] [1.374 ±0.039]
81.9 ±1.0
[3.224 ±0.039]
Specifications
Option Tapered shaft Torque rating1
Rated torque Maximum torque
Nm [lbf•in] Nm [lbf•in]
43 38.1 taper without key 2) 1116 [9880] 1488 [13 170]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft
Transmittable torque will be reduced if the minimum gap requirement is not met.
* Rated torque includes just the capability of the press-fit in accordance with an assumed fastener grade 5.
Dimensions
C Caution
Torque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key.
Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft
failure.
14.8
[0.583]
[3.252 + 0.003 ]
∅82.6 + 00.076
R 0.8 max.
[3.489 + 0.005 ]
[0.031]
∅88.62 + 00.13
Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H2 9 teeth, 16/32 pitch 162 [1430]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
[3.252 + 0.003 ]
∅82.6 + 00.076
0
R 0.8 max.
[3.489 + 0.005 ]
∅88.62 + 00.13
[0.031]
0
O-ring seal required
ref 82.22 [3.237] I.D.
x 2.62 [0.103] cross section
1.96 Spline data
Thread : M10x1.5-6H THD
[0.077] Number of teeth : 11
Depth : 15.0 [0.60] min. Pitch fraction : 16/32
4x 8.1 ±0.25
Pressure angle : 30°
[0.319 ±0.010] Pitch-∅ : 17.463 [0.6875]
Typ of fit : Fillet root side
61.6 max [2.426 per : Ansi B92.1-1996 class 6 P301 185
Auxiliary pump shaft length min active spline length 10.5 mm
Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H1 11 teeth, 16/32 pitch 296 [2620]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
19.8
[0.780]
∅101.651 0+ 0.076
[4.002 + 0.003 ]
0
R 0.8 max.
[4.245 + 0.005 ]
∅107.823 +0 0.13
[0.031]
0
O-ring seal required
ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section
1.96
[0.077] Spline data
Thread : M12x1.75-6H THD
11.4 ±0.25 Number of teeth : 13
Depth : 20.0 [0.787] min. Pitch fraction : 16/32
4x [0.449 ±0.010]
Pressure angle : 30°
61.6 max [2.426] Pitch-∅ : 20.638 [0.813]
Auxiliary pump shaft length Typ of fit : Fillet root side
per : Ansi B92.1-1996 class 6 P301 186
Min active spline length 12.4 mm
Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H3 13 teeth, 16/32 pitch 395 [3500]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
19.8
[0.780]
∅101.651 0+ 0.076
[4.002 + 0.003 ]
0
R 0.8 max.
[4.245 + 0.005 ]
[0.031]
∅107.823 +0 0.13
0
O-ring seal required
ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section
1.96 Spline data
Thread : M12x1.75-6H THD [0.077] Number of teeth : 15
Depth : 20.0 [0.787] min. Pitch fraction : 16/32
4x 11.4 ±0.25
[0.449 ±0.010] Pressure angle : 30°
Pitch-∅ : 23.813 [0.938]
61.62 [2.426] Typ of fit : Fillet root side
Auxiliary pump shaft length per : Ansi B92.1-1996 class 6 P301 187
Min active spline length 14.3 mm
Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H5 15 teeth, 16/32 pitch 693 [6130]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Dimensions
[3.563 ± 0.007]
90.5 ± 0.175
[5.002 + 0.003 ]
[5.278 + 0.005 ]
∅127.0 + 00.076
[7.126 ± 0.014]
∅134.06 + 00.13
181.0 ± 0.35
0
0
O-ring seal required
Thread : M12 ref 120.32 [4.737] I.D.
Depth : 21.0 [0.823] min. x 2.62 [0.103] cross section Spline data
4x 1.96 Number of teeth : 14
Thread : M16 [0.077] Pitch fraction : 12/24
Depth : 25.0 [0.984] min. 13.5 ±0.25 Pressure angle : 30°
2x Pitch-∅ : 29.633 [1.167]
[0.531 ±0.010] Typ of fit : Fillet root, side fit
63.81 [2.512] per : Ansi B92.1-1996 class 6 P301 188
Auxiliary pump shaft length min active spline length 17.8mm
Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H6 14 teeth, 12/24 pitch 816 [7220]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.
Charge pump
Contact your Danfoss representative for application assistance if your application includes any of these
conditions.
14.0 27
100
10
13.0
24
12.0 9 90
11.0
8 21 80
10.0
7 70
9.0 18
8.0 6
60
15
]
rev
7.0
5
]
Kw
HP
rev
n 3/
US gal/min
50
l/min
n 3/
i
6.0
46
i
v]
12
]
[1.
46
rev
/re
4
cm 3
[1.
in 3
n 3/
5.0
cm 3
40
2i
22
24
2
24
[1.
[1.
4.0 3 9
cm 3
cm 3
30
20
20
3.0
2
6
2.0 20
1
1.0
3
10
0
500 1500 2500 3500 1
1000 2000 3000 4000 0
500 1500 2500 3500
Speed min-1(rpm) 1000 2000 3000 4000
P301 207
Speed min (rpm)
-1
P301 206
Installation drawings
CCW CW
Rotation Rotation
System port “A” Charge inlet port “S” Case drain port “L4”
∅25.4 – 450 bar Port ISO 11926-1 - 1 5/8 -12 Port ISO 11926-1 - 1 1/16 -12
Split flange boss ∅69.0 max. clearance ∅48.0 max. clearance
per ISO 6162 dia for fitting dia for fitting
M12 x 1.75
20 min.
full thread depth
P301 189
Port description
Port Description Sizes
A System port “A” ∅25.4
B System port “B” ∅25.4
E Charge filtration port, from filter 7/8 -14
F Charge filtration port, to filter 7/8 -14
L2 Case drain port 1 1/16 -12
L4 Case drain port 1 1/16 -12
MA System A gage port 9/16 -18
MB System B gage port 9/16 -18
M3 Charge gage port, after filtering 9/16 -18
M4 Servo gage port 7/16 -20
M5 Servo gage port 7/16 -20
M14 Case gage port 7/16 -20
Installation drawings
Port description
S Charge inlet port 1 5/8 -12
Optional
Charge filtration port “F”
Port ISO 11926-1 - 7/8 -14
to filter
∅42.0 max. clearance dia for fitting
Optional
Charge filtration port “E”
Case gauge port “M14”
Port ISO 11926-1 - 7/8 -14
Port ISO 11926-1 - 7/16 -20 from filter
∅21 max. clearance dia for fitting ∅42.0 max. clearance dia for fitting
(EDC, FNR, NFPE)
Installation drawings
12.45 ±0.25
[0.49 ±0.01]
1.5 ±0.7 x 45°±5°
[0.059 ±0.028 x 45°]
[6.35 ±0.04]
161.3 ±1.0
R 0.8 max.
[5.30 ±0.04]
134.5 ±1.0
[0.031]
[4.43 ±0.04]
[1.02 ±0.005]
112.6 ±1.0
∅26.0 ±0.1
[2.717 + 0.004] [2.717 – 0.008]
[1.23 ±0.03]
∅31.1 ±0.8
+ 0.004
28.8±1.0
0.1
– 0.2
C [1.134 ±0.04]
69.0 +
]
– 0.002
0.05
∅127.0– 0
(8x)13.9 ±0.25
[5.0 0
B
[0.55 ±0.01]
(4x)27.8 ±0.25
[1.09 ±0.01]
– 0.008
D
[2.82 ±0.04]
0.1
71.6 ±1.0
– 0.2
Z
69.0 +
Shaft to
be paint free
C
Charge inlet port “S”
Port ISO 11926-1 - 1 5/8 -12 Coupling must not
∅69.0 max. clearance 15.0 ±0.2 protrude beyond
dia for fitting (8x) [0.591 ±0.08] 48.1 this point
System port “A” 28.6 ±0.25 D [1.890]
[1.13 ±0.01] Case drain port “L4”
∅25.4 – 450 bar (4x)
Split flange boss 57.2 ±0.25 Port ISO 11926-1 - 1 1/16 -12 7.94 ±0.8
per ISO 6162 [2.25 ±0.01] ∅48.0 max. clearance
M12x1.75 W dia for fitting
[0.313 ±0.03]
20 min. full thread depth 147.7 ±1.0
[5.81 ±0.04]
Shaft cL
Shaft cL Shaft cL
P301 191
Installation drawings
[7.37±0.04]
187.3 ±1.0
[5.30 ±0.04]
134.6 ±1.0
[4.43 ±0.04]
112.6 ±1.0
[1.01]
X
25.7
[3.90 ±0.04]
99.0 ±1.0
G
Case drain port “L2” Approximate center Approximate center
Port ISO 11926-1 - 1 1/16 -12 Charge gauge port “M3”
of gravity of gravity
∅48.0 max. clearance Port ISO 11926-1 - 9/16 -18
dia for fitting ∅28 max. clearance
111.7 ±1.0 dia for fitting G-G
[4.40 ±0.04] after filtering
152.7
[6.01]
Shaft cL
W 91.5 ±0.2
[3.60 ±0.01] P301 192
Charge pressure
construction port Charg
Port e filtrati
View Y Port ISO 11926-1 - 5/16 -24 ∅42.0ISO 1192 on port “F
to filt max. cle6-1 - 7/8 -1 ”
243.4 ±1.0 System B gauge port “MB” er aranc 4
e dia
[9.58 ±0.04] Port ISO 11926-1 - 9/16 -18 for fittin
82.2 ±1.0 ∅28.0 max. clearance g
[3.24 ±0.04] dia for fitting
[4.01 ±0.04]
101.9 ±1.0
[2.53 ±0.04]
[2.78 ±0.04]
[0.41 ±0.04]
64.2 ±1.0
70.5 ±1.0
10.5 ±1.0
[5.06 ±0.08]
E-E
128.4 ±2.0
209 max
[8.23]
[2.19 ±0.04]
15°
55.5 ±1.0
F F
Charg
e filtra
Port tion
∅42.0ISO 11926 port “E”
E E from m a -1 - 7
filter x. clearan /8 -14
Charge filtration port “F” ce dia
for fittin
Port ISO 11926-1 - 7/8 -14 g
Case gauge port “M14” ∅42.0 max. clearance
[4.02 ±0.04]
102.1 ±1.0
Installation drawings
View X
View W
228.0 ±1.0
System A gauge port “MA”
[8.98 ±0.04]
Port ISO 11926-1 - 9/16 -18
∅28.0 max. clearance
dia for fitting
[2.776 ±0.04]
70.5 ±1.0
CCW CW
Rotation Rotation
[2.25 ±0.01]
57.25 ±0.25
(4x)
4x ∅30.0 + 0.3 (4x) 4x ∅14.34 + 0.3
– 0.1
[1.181 + 0.010] 57.25 ±0.25
other side screw head space [2.25 ±0.01] [0.565 + 0.012]
– 0.004
P301 194
Controls
[2.528 ±0.039]
64.2 ±1.0
209 ±2.0 max
[8.23 ±0.079]
[5.055 ±0.079]
128.4 ±2.0
Mounting flange
82.2 ±1.0
[3.24 ±0.04]
[7.37 ±0.08]
187.3 ±2.0
Connector :
2x 161.3 ±1.0
[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0 P301 195
[5.68 ±0.04]
Shaft cL
[2.528 ±0.039]
64.2 ±1.0
Mounting flange
82.2 ±1.0
[3.24 ±0.04]
[7.37 ±0.08]
187.3 ±2.0
Connector :
2x 161.3 ±1.0
[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0
[5.68 ±0.04] P301 196
Shaft cL
Controls
[5.055 ±0.079]
128.4 ±2.0
209.0 max
[8.228]
[2.528 ±0.039]
64.2 ±1.0
Mounting flange
82.2 ±1.0
[3.24 ±0.04]
[7.37 ±0.08]
187.3 ±2.0
2x 161.3 ±1.0
Connector :
[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0 P301 197
[5.68 ±0.04]
Shaft cL
Mounting flange
82.2 ±1.0
[3.24 ±0.04]
Plug removing can cause
contamination issues 111.2
[4.38]
[7.39 ±0.79]
187.6 ±2.0
Connector :
2x 161.2 ±1.0
[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0
[5.68 ±0.04] P301 198
Shaft cL
Controls
Automotive control (AC I) with manual override, option A7 (12 V)/C2 (24 V)Automotive control (AC II) with manual override,
option B7 (12V)/C3 (24V)
Control manual override ”C1”
Depressing the plunger mechanically
moves the control spool. Actuation
V allows full stroke pump response as
Control connector ”CC2” per coil and rotation dependent
Deutsch DTM04-12P -B- control logic.
Control connector ”CAN” Paint free
Deutsch DTM04-3P 61.2 ±0.8 61.2 ±0.8
Control connector ”CC1”
Paint free Deutsch DTM04-12P -A-
For using the connector Paint free
the plug may be removed Control connector ”CCC3”
Deutsch DT06-2S
Control connector ”CC1” 30.2 ±0.8 Paint free
Deutsch DTM04-12P -A- For using the connector
Paint free the plug may be removed
209 max
Control connector ”CAN”
208.9 ±2.5
2x 187.1 ±1.2
Deutsch DTM04-3P
190.5 ±1.2
Paint free
For using the connector
the plug may be removed
Control connector ”CC2”
Deutsch DTM04-12P -B-
Paint free
Shaft CL
Control manual override ”C2”
Depressing the plunger mechanically 89.2 ±0.8
moves the control spool. Actuation
allows full stroke pump response as
Plug removing can cause per coil and rotation dependent
contamination issues control logic.
V
64.2 ±0.8
Shaft CL
94.7 ±0.8
Mounting flange
178.86 ±2.5
Controls
Displacement limiters
[3.53 ±0.039]
2x 89.6 ±1.0
2x Wrench
size 17
P301 199
Filtration
[8.997 +0.024]
–0.020
–0.5
228.515 +0.6
Filtration
[0.413 ±0.039]
[2.776 ±0.039]
10.5 ±1.0
70.5 ±1.0
[2.185 ±0.039]
55.5 ±1.0
F F
E E
Charge filtration port “F”
Per ISO 11926-1 - 7/8 -14
to filter
Charge filtration port “E”
Per ISO 11926-1 - 7/8 -14
from filter
Charge pressure construction port
248.0 ±1.0 Port ISO 11926-1 - 5/16-24
[9.78 ±0.039]
251.22 ±1.0
[9.89 ±0.039]
15˚
E-E F-F
15˚
Charg
e filtra
Port tion
Charg ∅42 ISO 11926 port “F”
Port
e filtra
tion to filt max cleara-1 - 1 1/16
er nce d -12
∅42 ISO 11926 port “E” ia for
from m a x clea -1 - 1 1/ fittin
filter rance 16 -12 g
dia fo
r fittin
g
[4.020 ±0.039]
[4.268 ±0.039]
102.1 ±1.0
108.4 ±1.0
P301 287
Filtration
[5.010 ±0.039]
127.265 ±1.0
[7.491 ±0.039]
[8.379 ±0.039]
190.265 ±1.0
212.82 ±1.0
Connector :
Deutsch DTM04-2P
to be paint free
75.236 ±1.0
Charge gauge port “M6” 298.1 ±1.0 [2.962 ±0.039]
Port ISO 11926-1 - 9/16 -18 41.6 ±1.0 [11.73 ±0.039]
∅28 max clearance dia for fitting [1.64 ±0.039] 306.9 ±1.0
before filter 78.75 ±1.0 [12.08 ±0.039]
P301 288
[3.10 ±0.039]
221.32 ±1.0
198.765 ±1.0
Connector :
Deutsch DTM04-2P
to be paint free
75.986 ±1.0
[2.992 ±0.039]
Charge gauge port “M6”
41.6 ±1.0 298.8 ±1.0
Port ISO 11926-1 - 9/16 -18
[1.64 ±0.039]
∅28 max clearance dia for fitting 78.75 ±1.0 307.6 ±1.0 [11.76 ±0.039]
before filter
[3.10 ±0.039] [12.11 ±0.039]
P301 289
Filtration
70.5 ±1
∅42 ISO 11926on port "E
From max clea -1 -7/8-1 "
filter rance 4
dia fo
r fitting
[4.020 ± 0.039]
55.5 ±1
102.1 ±1
E E
• Integrated Systems We offer expert worldwide support for our customers, ensuring the best possible solutions for
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Local address:
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www.schwarzmueller-
inverter.com
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www.valmova.com
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www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions
Danfoss Danfoss Danfoss (Shanghai) Co. Ltd.
Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
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