H1-Pump 089-100 TechInfo

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MAKING MODERN LIVING POSSIBLE

Technical Information

H1 Axial Piston Pump


Size 089/100, Single

powersolutions.danfoss.com
Technical Information H1 Axial Piston Pump Size 089/100, Single

Revision History Table of Revisions

Date Changed Rev

Mar 2014 Converted to Danfoss layout - DITA CMS GA

Apr 2013 FDC option added FA

Apr 2013 AC section updated EA

Dec 2012 AC added DA

Jun 2010 New EC directive CA

Apr 2010 Different updates BA

Aug 2009 First edition AA

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Contents

Technical specifications
Technical specifications................................................................................................................................................................. 5
H1P general specifications............................................................................................................................................................5
Technical data H1P 089/100.........................................................................................................................................................5
Operating parameters H1P 089/100..........................................................................................................................................5
H1P fluid specifications.................................................................................................................................................................. 6
General technical specifications
Shaft loads...........................................................................................................................................................................................7
External radial shaft loads........................................................................................................................................................ 7
Bearing life H1P 089/100............................................................................................................................................................... 7
Mounting flange loads H1P 089/100.........................................................................................................................................8
H1 single pump front flange load......................................................................................................................................... 8
Model code
Model code H1P 089/100.............................................................................................................................................................. 9
Control options
Electrical Displacement Control (EDC) options A2 (12 V)/A3 (24 V)............................................................................ 13
EDC principle..............................................................................................................................................................................13
Control signal requirements.................................................................................................................................................14
Connector....................................................................................................................................................................................14
Control response.......................................................................................................................................................................15
Response time EDC, H1P 089/100...................................................................................................................................... 15
Forward-Neutral-Reverse (FNR) electric control options A9 (12 V)/B1 (24 V)...........................................................15
Solenoid connector..................................................................................................................................................................16
Control response.......................................................................................................................................................................17
Response time, FNR 089/100................................................................................................................................................18
Non Feedback Proportional Electric Control (NFPE) options A8 (12 V)/B8 (24 V)...................................................18
Control signal requirements.................................................................................................................................................19
Connector....................................................................................................................................................................................19
Control response.......................................................................................................................................................................20
Respose time, NFPE 089/100................................................................................................................................................ 20
Automotive Control (AC).............................................................................................................................................................20
Mode types................................................................................................................................................................................. 21
Basic functions...........................................................................................................................................................................21
Performance functions........................................................................................................................................................... 22
Protection and safety functions.......................................................................................................................................... 22
Engine control and protection.............................................................................................................................................22
Installation Features................................................................................................................................................................ 22
Fan Drive Control (FDC) option F1 (12V)/F2 (24V)............................................................................................................. 22
Control signal requirements.................................................................................................................................................23
Connector....................................................................................................................................................................................24
Control response.......................................................................................................................................................................25
Response time, FDC 089/100................................................................................................................................................25
Manual Over Ride (MOR)............................................................................................................................................................. 25
Displacement limiter.....................................................................................................................................................................26
Displacement change (approximately) H1P 089/100................................................................................................. 27
Dimensions
Input shafts.......................................................................................................................................................................................28
H1P input shaft - Option G1, (SAE C, 14 teeth)...............................................................................................................28
H1P input shaft - Option G9, (SAE C-C, 23 teeth).......................................................................................................... 29
H1P input shaft - Option F1, (SAE C, 21 teeth)............................................................................................................... 30
H1P input shaft - Option F4, Code 38-3............................................................................................................................31
Tapered shaft customer acknowledgement...................................................................................................................31
Auxiliary mounting pads............................................................................................................................................................. 32
H1P 089/100 Auxiliary mounting - Option H2 (SAE A, 9 teeth)................................................................................32
H1P 089/100 Auxiliary mounting - Option H1 (SAE A, 11 teeth) ............................................................................ 33

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Contents

H1P 089/100 Auxiliary mounting - Option H3 (SAE B, 13 teeth)............................................................................. 34


H1P 089/100 Auxiliary mounting - Option H5 (SAE B-B, 15 teeth)......................................................................... 35
H1P 089/100 Auxiliary mounting - Option H6 (SAE C, 14 teeth)............................................................................. 36
Charge pump
Charge pump sizing/selection.................................................................................................................................................. 37
Charge pump flow and power curves 20 cm³ and 24 cm³.........................................................................................37
Installation drawings
Port description H1P 089/100................................................................................................................................................... 38
Dimensions H1P 089/100............................................................................................................................................................40
Controls
Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V).................................................................................43
Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)....................................43
Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)...............................................44
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)....... 44
Automotive control (AC I) with manual override, option A7 (12 V)/C2 (24 V)Automotive control (AC
II) with manual override, option B7 (12V)/C3 (24V)....................................................................................................45
Fan Drive Control (FDC), option F1 (12 V)/F2 (24 V).......................................................................................................... 45
Displacement limiters
H1P 089/100 displacement limiters, option B..................................................................................................................... 47
Filtration
H1P 089/100 Suction filtration, option L............................................................................................................................... 48
H1P 089/100 Remote full flow charge pressure filtration, Option F5......................................................................... 49
H1P 089/100 Integral full flow charge pressure filtration, option D3......................................................................... 50
H1P 089/100 Integral full flow charge pressure filtration, option M, F4.................................................................... 50
H1P 089/100 External full flow charge pressure filtration, option S, D8 or F5.........................................................51

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Technical specifications

Technical specifications
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
H1P general specifications

Design Axial piston pump of cradle swashplate design with variable displacement

Direction of Clockwise, counterclockwise


rotation

Pipe connections Main pressure ports: ISO split flange boss


Remaining ports: SAE straight thread O-ring boss
Recommended Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top
installation position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14
position located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case
pressure must be maintained during operation.
The housing must always be filled with hydraulic fluid.
Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source.
Consult Danfoss for nonconformance to these guidelines.
Auxiliary cavity Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with
pressure external charge supply. Please verify mating pump shaft seal capability.

Technical data H1P 089/100

Feature Unit Size 089 Size 100


Displacement* cm³ [in³] 89.2 [5.44] 101.7 [6.21]
Flow at rated (continuous) speed* l/min [US gal/min] 294 [77.7] 335 [88.5]
Torque at maximum displacement (theoretical)* N•m/bar [lbf•in/ 1.42 [870] 1.62 [990]
1000psi]
Mass moment of inertia of rotating components kg•m² [slug•ft²] 0.0116 [0.0086]
Mass [weight] dry (without charge pump or auxiliary mounting flange) kg [lb] 62 [137]
Oil volume liter [US gal] 2.6 [0.67]
Mounting flange ISO 3019-1 flange 127-4 (SAE C)
Input shaft outer diameter, splines and tapered shafts ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth)
ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth)
ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth)
Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8
Auxiliary mounting flange with metric fasteners, shaft outer diameter and ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)
splines ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)
ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)
ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)
ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth)
Suction port Port ISO 11926-1 – 1 5/8 -12 (SAE O-ring boss)
Main port configuration ∅25.4 - 450 bar split flange boss per ISO 6162, M12x1.75
Case drain ports L2, L4 (SAE O-ring boss) Port ISO 11926-1 – 1 1/16 -12 (SAE O-ring boss)
Other ports SAE O-ring boss. See installation drawings at the back of this manual.
Customer interface threads Metric fasteners

Operating parameters H1P 089/100

Feature Unit Size 089 Size 100


Input speed Minimum for internal charge supply at minimum charge pressure. min-1 (rpm) 500
Performance (pressure and displacement) may be limited due to limited
control pressure

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Technical specifications

Feature Unit Size 089 Size 100


Minimum for external charge supply at minimum charge pressure. Full 500
performance (pressure and displacement) possible at minimum charge
and control pressure supply
Minimum for full performance (pressure and displacement) for internal 1200
charge supply at minimum charge and control pressure
Rated 3300
Maximum 3800
System pressure Maximum working pressure bar [psi] 450 [6528]
Maximum pressure 480 [6960]
Maximum low loop 45 [650]
Minimum low loop pressure 10 [145]
Charge pressure Minimum bar [psi] 18 [261]
Maximum 34 [493]
Control pressure Minimum (at corner power for EDC and FNR) bar [psi] 17 [247]
Minimum (at corner power for NFPE) 20 [290]
Maximum 40 [580]
Charge pump inlet Rated bar (absolute) 0.7 [9]
pressure [in Hg vacuum]
Minimum (cold start) 0.2 [24]
Maximum bar [psi] 4.0 [58]
Case pressure Rated bar [psi] 3.0 [44]
Maximum 5.0 [73]
Lip seal external Maximum bar [psi] 0.4 [5.8]
pressure

H1P fluid specifications

Feature Unit
Viscosity Intermittent 1) mm²/s [SUS] 5 [42]
Minimum 7 [49]
Recommended range 12-80 [66-370]
Maximum 1600 [7500]
Temperature range 2) Minimum (cold start) 3) °C [°F] -40 [-40]
Recommended range 60-85 [140-185]
Rated 104 [220]
Maximum intermittent 1) 115 [240]
Filtration Cleanliness per ISO 4406 22/18/13
(recommended
Efficiency (charge pressure filtration) β-ratio β15-20 = 75 (β10 ≥ 10)
minimum)
Efficiency (suction and return line filtration) β35-45 = 75 (β10 ≥ 2)
Recommended inlet screen mesh size µm 100 – 125
1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life
2) At the hottest point, normally case drain port
3) Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm)

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Technical Information H1 Axial Piston Pump Size 089/100, Single

General technical specifications

Shaft loads

External radial shaft loads


H1 pumps are designed with bearings that can accept some external radial loads.
The external radial shaft load limits are a function of the load position and orientation, and the operating
conditions of the unit. External radial shaft loads impact lifetime.
For lifetime calculations please contact Danfoss representative.
The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance
(L) from the mounting flange to the load. It may be determined using the following table and formula.
Re = Me / L
Radial load position
0° Re

Re

270° Re 90° Re

Me
180° Re P003 318E

Me = Shaft moment
L = Flange distance
Re = External force to the shaft

Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
Bearing life H1P 089/100

Maximum external shaft load based on shaft deflection


Unit Size 089/100
External radial moment – Me Nm [lbf•in] 118 [1044]

All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact
by positioning the load at 0° or 180° as shown in the figure.
Danfoss recommends clamp-type couplings for applications with radial shaft loads.
Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously
applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump
swashplate is positioned on one side of center all or most of the time.

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Technical Information H1 Axial Piston Pump Size 089/100, Single

General technical specifications

Mounting flange loads H1P 089/100

H1 single pump front flange load


The moments shown below apply for control orientation top or side (see table and figures).

Mounting flange load


Unit Size 089/100
Rated moment – MR Nm [lbf•in] 5630 [49 830]
Shock load moment – MS 12 190 [107 900]

MR
MS

P001 916

For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange
Loads.

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Model code

Model code H1P 089/100


A B D F E G H J K M N S T V W X Y
H1 P A H

Displacement
089 89.2 cm³ [5.44 in³]
100 101.7 cm³ [6.21 in³]

A - Rotation
L Left hand (counter clockwise)
R Right hand (clockwise)

B - Product version
B Revision code

D - Control
A2 Electric Displacement Control (EDC) 12V, Deutsch connector
A3 Electric Displacement Control (EDC) 24V, Deutsch connector
A4 Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override
A5 Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override
A9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override
B1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override
A8 Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
B8 Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
A7 AC-1 (Automotive), 12V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware)
C2 AC-1 (Automotive), 24V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware)
B7 AC-2 (Automotive), 12V, with Swash Plate Angle Sensor and Manual Override
(align with option E: Displacement Limiters & option W: Special Hardware, Y: Special settings)
C3 AC-2 (Automotive), 24V, with Swash Plate Angle Sensor and Manual Override
(align with option E: Displacement Limiters & option W: Special Hardware, Y: Special settings)
F1 Fan Drive Control (FDC), 12 V, Deutsch connector align with option E: Displacement Limiters, option F: Orifices, option N+M:
Overpressure protection type and setting, & option W: Special Hardware)
F2 Fan Drive Control (FDC), 24 V, Deutsch connector (align with option E: Displacement Limiters, option F: Orifices, option N+M:
Overpressure protection type and setting, & option W: Special Hardware)

F - Orifices
C1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications and FDC applications
C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications
C3 No orifice, recommended for non-propel applications

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Model code

A B D F E G H J K M N S T V W X Y
H1 P A H

E - Displacement limiters
N None
C No limiters, with nested springs (required for NFPE) (align with option Y: Settings for adjustment, if applicable)
B Adjustable externally (see option Y: Settings for adjustment, if applicable)
D Adjustable externally with nested springs, required for NFPE

G - Endcap options
Twin port, ISO 6162 Split flange ports
Match with Auxiliary mounting pad Auxiliary mounting pad
below options None, ISO 3019-1, flange 127 - 4 (SAE C, 14 teeth)
(K) ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth)
ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth)
ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth)
Match with Suction filtration Integral full charge Remote or external Suction Integral full charge Remote or external
below options flow filtration charge supply for filtration flow filtration charge supply for
(T) full charge flow full charge flow
filtration filtration
D3 X
F4 X
D6 X
F5 X
D8 X
F6 X

H - Mounting
H ISO 3019-1, flange 127 - 4 (SAE C)
K ISO 3019-1, flange 127 - 4 (SAE C), 4 Bolt and speed sensor

J - Input shaft
G1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch)
F1 ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)
G9 ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitch
F4 Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)

K - Auxiliary mounting pad (align with option G: Endcap selection)


NN None
H2 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling) Shipping cover
H1 ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling)
H3 ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)
H5 ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)
H6 ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth 12/24 coupling)

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Model code

A B D F E G H J K M N S T V W X Y
H1 P A H

M - Overpressure protection type and setting side “A” **


N - Overpressure protection type and setting side “B” **
** Pressure protection type must be the same for side “A” and “B”
L High pressure relief valve + pressure
limiters with bypass
K High pressure relief valve with bypass
(no pressure limiters)
L15 K15 150 bar [2175 psi]
L18 K18 180 bar [2610 psi]
L20 K20 200 bar [2900 psi]
L23 K23 230 bar [3336 psi]
L25 K25 250 bar [3630 psi]
L28 K28 280 bar [4061 psi]
L30 K30 300 bar [4350 psi]
L33 K33 330 bar [4786 psi]
L35 K35 350 bar [5080 psi]
L38 K38 380 bar [5510 psi]
L40 K40 400 bar [5800 psi]
L42 K42 420 bar [6090 psi]
L43 — 430 bar [6237 psi] (089 cm³ only)
L44 — 440 bar [6382 psi] (089 cm³ only)
L45 K45 450 bar [6960 psi] (089 cm³ only)
Contact factory for pressures not shown or for applied pressure above maximum working pressure
(see System Pressure page 5)

Overpressure protection type and setting for FDC-controls


F01 Pressure setting for FDC: PL: 150 bar [2175 psi]; HPRV; 250 bar [3630 psi]
F02 Pressure setting for FDC: PL: 150 bar [2175 psi]; HPRV; 300 bar [4350 psi]
F03 Pressure setting for FDC: PL: 150 bar [2175 psi]; HPRV; 350 bar [5080 psi]
F04 Pressure setting for FDC: PL: 150 bar [2175 psi]; HPRV; 400 bar [5800 psi]

S - Charge pump
D 20 cm³/rev [1.22 in³/rev]
M 24 cm³/rev [1.46 in³/rev]
N No charge pump, external charge supply, (align with Option T: Filtration Options, option E)

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Model code

A B D F E G H J K M N S T V W X Y
H1 P A H

T - Filtration options (align with option G: Endcap selection)


L Suction filtration (see basic drawings)
M Integral full charge flow filtration with bypass and bypass sensor,
medium length, order number 11004918)
P Remote full charge flow filtration (see endcap drawings)
E External charge flow filtration (see endcap drawings), (align with option S: Charge pump, option N)

V - Charge pressure relief setting


20 20 bar [290 psi]
24 24 bar [348 psi]
30 30 bar [435 psi]

W - Special hardware features


PN None
P1 NFPE valve plate (align with option D: Control Selection and option E: Displacement Limiters)

X - Paint and nametag


NNN Black paint and Danfoss nametag

Y - Special settings
NNN None (align with option E: Displacement limiters)
D3E AC-1, control, System E: Functional basis, Motor Speed Sensor, CAN J1939 in/out, ECO Fuel Saving Mode, without control
Customer Files option A7
12V
D3F AC-1, control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files
D3H AC-1, control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out,
SIL2 certifiable without Customer Files
D4E AC-1, control, System E: Functional basis, Motor Speed Sensor, CAN J1939 in/out, ECO Fuel Saving Mode, without control
Customer Files option C2
24V
D4F AC-1, control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files
D4H AC-1, control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2 certifiable without Customer Files
D5F AC-2 control with Swash Plate Angle Sensor, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out control
without Customer Files option B7
12V
D5H AC-2 contol with Swash Plate Angle Sensor, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2
certifiable without Customer Files
D6F AC-2 control with Swash Plate Angle Sensor, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out control
without Customer Files option C3
24V
D6H AC-2 control with Swash Plate Angle Sensor, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2
certifiable without Customer Files

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Electrical Displacement Control (EDC) options A2 (12 V)/A3 (24 V)

EDC principle
The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a
three-position, four-way porting spool. The proportional solenoid applies a force input to the spool,
which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across
the servo piston rotates the swashplate, changing the pump‘s displacement from full displacement in
one direction to full displacement in the opposite direction.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.

P003 191

Pump displacement vs. control current

100 %
Displacement

-b -a Current mA
"0"
a b

100 %
P003 479E

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

EDC-schematic diagram
M14

C1 C2

F00B F00A T P
Feedback from
Swash plate P003 478E

Control signal requirements

Control current
Voltage a* mA b mA Pin connections
12 V 640 1640 any order
24 V 330 820

* Factory test current, for vehicle movement or application actuation expect higher or lower value.

Connector

1 2

P003 480

Description Quantity Ordering number


Mating connector 1 Deutsch® DT06-2S
Wedge lock 1 Deutsch® W2S
Socket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Danfoss mating connector kit 1 K29657

Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Flow table
Shaft rotation CW CCW

Coil energized* C2 C1 C2 C1
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
* For coil location see installation drawings.

Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.

H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.

Typical response times shown below at the following conditions:

∆p = 250 bar [3626 psi]


Viscosity and temperature = 30 mm²/s (50 °C) [141 SUS (122 °F)]
Charge pressure = 20 bar [290 psi]
Speed = 1800 min-1 (rpm)

Response time EDC, H1P 089/100

Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 3.8 s 1.8 s 1.0 s
Full flow to neutral 2.2 s 1.0 s 0.6 s

Forward-Neutral-Reverse (FNR) electric control options A9 (12 V)/B1 (24 V)


The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

P003 193

Pump displacement vs. electrical signal

100 %
Displacement

“0“
Voltage VDC

100 %
P003 190E

3-Position electric control, hydraulic schematic


M14

C1 C2

F00B F00A T P
P003 189

Control current
Voltage Min. current to stroke pump mA Pin connections
12 V 750 any order
24 V 380

Solenoid connector

1 2

P003 480

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Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Description Quantity Ordering number


Mating connector 1 Deutsch® DT06-2S
Wedge lock 1 Deutsch® W2S
Socket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Danfoss mating connector kit 1 K29657

Solenoid data
Voltage 12 V 24 V
Minimum supply voltage 9.5 Vdc 19.0 Vdc
Maximum supply voltage (continuous) 14.6 Vdc 29.0 Vdc
Maximum current 1050 mA 500 mA
Nominal coil resistance @ 20 °C [70 °F] 8.4 Ω 34.5 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 69K
with mating connector
* PWM signal required for optimum control performance.

Pump output flow direction vs. control signal


Shaft rotation CW CCW

Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port M5 M4 M5 M4
pressurized
* For coil location see installation drawings.

Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.

Typical response times shown below at the following conditions:

∆p = 250 bar [3626 psi]


Viscosity and temperature = 30 mm²/s (50 °C) [141 SUS (122 °F)]

11069970 • Rev GA • Mar 2014 17


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Charge pressure = 20 bar [290 psi]


Speed = 1800 min-1 (rpm)

Response time, FNR 089/100

Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 3.7 s 1.7 s 1.1 s
Full flow to neutral 3.0 s 2.3 s 0.6 s

Non Feedback Proportional Electric Control (NFPE) options A8 (12 V)/B8 (24 V)
The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an
electrical input signal activates one of two proportional solenoids that port charge pressure to either side
of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characteristic also provides a power limiting function by reducing
the pump swashplate angle as system pressure increases. A typical response characteristic is shown in
the accompanying graph.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.

P003 192

Pump displacement vs. input signal


100 %
NFPE control
r
0 ba
bar

= 30
=0
∆p

Signal Current
∆p

mA(DC)
c b a
"0"
a b c
r

Displacement
0 ba

bar
= 30

=0
∆p

∆p

100 % P003 187E

18 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

NFPE schematic
M14

C1 C2

F00B F00A T P
P003 188

Control signal requirements

Control current
Voltage a* mA b mA c mA Pin connections
12 V 870 1290 1540 any order
24 V 440 670 770

* Factory test current, for vehicle movement or application actuation expect higher or lower value.

Connector

1 2

P003 480

Description Quantity Ordering number


Mating connector 1 Deutsch® DT06-2S
Wedge lock 1 Deutsch® W2S
Socket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Danfoss mating connector kit 1 K29657
T000 134E

Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.

11069970 • Rev GA • Mar 2014 19


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Pump output flow direction vs. control signal


Shaft rotation CW CCW

Coil energized* C1 C2 C1 C2
Port A in out out in
Port B out in in out
Servo port M5 M4 M5 M4
pressurized
* For coil location see installation drawings.

Control response
H1 controls are available with optional control passage orifices to assist in matching the rate of
swashplate response to the application requirements (e.g. in the event of electrical failure). Software
ramp or rate limiting should be used to control vehicle response in normal operation. The time required
for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration)
is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be conducted to verify the
proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to neutral in the event of an electrical failure.

Typical response times shown below at the following conditions:

∆p = 250 bar [3626 psi]


Viscosity and temperature = 30 mm²/s (50 °C) [141 SUS (122 °F)]
Charge pressure = 20 bar [290 psi]
Speed = 1800 min-1 (rpm)

Respose time, NFPE 089/100

Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 4.3 s 1.9 s 1.1 s
Full flow to neutral 2.6 s 1.1 s 0.5 s

Automotive Control (AC)


The H1 Automotive Control (H1 AC) is an electric NFPE Control with an integrated Microcontroller,
installed on the pump.
The integrated Microcontroller enhanced control performance with a flexible, configurable control
scheme for an entire single path propel transmission. It can be used in combination with fixed and
variable displacement hydraulic-motors. With the pre-installed application software and easily
changeable control parameters, it is possible to tailor the vehicle’s driving behavior to the individual
requirements of the customer.

20 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

CC1
CAN PPC PSC PPU

WARRANTY VOID IF REMOVED


CC3

CC2
P003 544

The H1 Automotive Control is divided into 2 systems, AC-1 and AC-2. AC-2 is an extension of AC-1 that
features an integrated pump swash plate angle sensor and software enabled functions such as Swash
Plate Control and Flow Limiter.

Mode types
The application software provides 3 different hydrostatic propel methods, defined as mode types, which
can be used individually.

• “Automotive” Load dependent (torque controlled) driving behavior. Setpoint for the drive curve is
the engine rpm.
• “Non-Automotive” Load independent (speed controlled) driving mode. The setpoint for the drive
curve is a Joystick or pedal signal, independent of the engine rpm. The best performance will
achieved with an AC-2 Swash Plate Angle Sensor.
• “Creep-Automotive” Load dependent (torque controlled) driving behavior (like Automotive). Setpoint
for the drive curve is the engine rpm. The setpoint can be reduced by the creep potentiometer if a
high engine rpm in combination with low vehicle speed is needed.

Basic functions

• Four selectable system modes, selectable via switch.


• Individual settings for forward and reverse driving direction (4 x 2 curves).
• Independent pump and hydraulic-motor profiling and ramping for each mode.
• Electric drive pedal connection
• Electronic inching function without separate control valve
• Electric creep mode potentiometer
• Proportional pump displacement control (automotive)
• Configurable System Mode & Direction change
• Load independent pump displacement control with integrated Swash Plate Angle Sensor (option
AC-2)
• Hydraulic-motor displacement control including brake pressure defeat function

11069970 • Rev GA • Mar 2014 21


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Performance functions
• ECO fuel saving mode with automatic reduction of the engine speed during transport (ECO fuel
saving mode is only available with AC I)
• Vehicle constant speed drive control
• Vehicle speed limitation
• Dynamic brake light, automatic park brake, reverse buzzer and status LED outputs
• Vehicle speed controlled output function.
• Temperature compensation for predictable performance
• Advanced CAN J1939 interface for the information exchange with the vehicle control system

Protection and safety functions


• Safety controlled vehicle start protection with engine speed check, battery check and FNR must be in
neutral, etc..
• Operator presence detection
• Hydraulic system overheat and low-temperature protection
• Hydraulic motor over speed protection
• Park brake test mode for roller applications to fulfill SAE J1472 / EN500-4.
• SIL2 certification according IEC 61508

Engine control and protection


• CAN J1939 engine interface
• Engine speed control via drive pedal with safety controlled monitoring function
• Engine antistall protection
• Engine over speed protection during inching
• Engine speed dependent Retarder control
• Engine cold start protection

Installation Features
• Factory calibration for hysteresis compensation.
• Starting current adjustment in the factory
• Pre-installed application software and parameter files

Refer to the “Technical Information – H1 Automotive Control” L1223856 for more details.
Fan Drive Control (FDC) option F1 (12V)/F2 (24V)
The Fan Drive Control (FDC) is a non-feedback control in which an electrical input signal activates the
proportional solenoid that ports charge pressure to either side of the pump servo cylinder. The single
proportional solenoid is used to control pump displacement in the forward or reverse direction. The
control spool is spring biased to produce maximum forward pump displacement in the absence of an
electrical input signal. Based on the spring bias spool default forward flow for a CW rotation pump is out
of Port B while default forward flow for a CCW rotation pump is out of Port A.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characterisistic also provides a power limiting function by
reducing the pump swashplate angle as sytem pressure increases. The pump should be configured with
0.8 mm control orifices to provide slowest response and maximize system stability. Additionally pressure
limiter (PL) valves are used to limit maximum fan trim speed in both (forward and reverse) directions.

22 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

P301 441

H1 pumps with FDC will be delivered from factory with nominal PL setting of 150 bar [2175 psi]. The PL
must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the cooling needs of
the system. HPRV-setting must be always at least 30 bar [435 psi] higher than PL-setting.
Under some circumstances, such as contamination, the control spool could stick and cause the pump to
stay at some displacement.

Refer to Hydraulic Fan Drive Design Guidelines (520L0926) for detailed information necessary to properly
size and configure a hydraulic fan drive system.

W Warning
The FDC is for Fan Drive systems only! Use in other systems could result in unintended movement of the
machine or it’s elements. Loss of the input signal to this control will cause the pump to produce
maximum flow.

Schematic diagram
M14

C1 C2

T P
F00B F00A P301 442

Control signal requirements

Control current
Voltage a* mA N mA b*mA Pin Config
12 V 780 1100 1300 any order
24 V 400 550 680

* Factory test current, for fan movement expect higher or lower value.T301 105E

11069970 • Rev GA • Mar 2014 23


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Connector

1 2

P003 480

Pump displacement vs. control current


Forward
100% H1 FDC control
∆p
=0
∆p

ba
=3

r
00
ba
r
Displacement

N b
a Max Current
∆p
=0
ba
r

a = Forward Threshold
b = Reverse Threshold
N = Neutral Override Current
100%
0 Signal Current (mA(DCAvg))
Reverse

P301 443

Description Quantity Ordering number


Mating connector 1 Deutsch® DT06-2S
Wedge lock 1 Deutsch® W2S
Socket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141
Danfoss mating connector kit 1 K29657

Solenoid data
Voltage 12V 24V
Maximum current 1800 mA 920 mA
Coil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 Ω
Coil resistance @ 80 °C [176 °F] 4.52 Ω 17.52 Ω
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector IP 69K
* PWM signal required for optimum control performance.

24 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Pump output flow direction vs. control signal


Shaft CW Rotation CCW Rotation
rotation

Cont 12V C1 (0-780mA) C1 (1100mA) C1 C1 (0-780mA) C1 (1100mA) C1


rol (1300-1800mA) (1300-1800mA)
Logi
c 24V C1 (0-400mA) C1 (550 mA) C1 (680-920mA) C1 (0-400mA) C1 (550mA) C1 (680-920mA)

Port A flow in no flow out out no flow in


Port B flow out no flow in in no flow out
Servo port M5 n/a M4 M5 n/a M4
pressurized
*Warning: Loss of input signal to this control will cause the pump to produce maximum flow.

Control response
H1 Fan Drive Control is available only with 0.8 mm [0.03 in] control passage orifice to limit the rate of
swashplate response (e.g. in the event of electrical failure). Software ramp or rate limiting should be used
to control system response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting,
orifices, and charge pressure. A swashplate response table is available for each frame indicating available
swashplate response times. Testing should be conducted to verify the proper software and orifice
selection for the desired response.

H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to
control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used
only for fail-safe return to max. forward in the event of an electrical failure.

Typical response times shown below at the following conditions:

Peak ∆p = 330 bar [4785 psi]


Viscosity and temperature = 30 mm²/s (50 °C) [141 SUS (122 °F)]
Charge pressure = 24 bar [348 psi]
Speed = 1800 min-1 (rpm)

Response time, FDC 089/100

Stroking direction 0.8 mm [0.03 in] Orifice


Full flow to neutral 3.9 s
Full forward flow to full reverse flow 5.6 s

Manual Over Ride (MOR)


All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary
actuation of the control to aid in diagnostics.
Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always
supplied with MOR functionality.

Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be
in a „safe“ condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger

11069970 • Rev GA • Mar 2014 25


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger
mechanically moves the control spool which allows the pump to go on stroke. The MOR should be
engaged anticipating a full stroke response from the pump.

W Warning
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force
of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR
plunger. Proportional control of the pump using the MOR should not be expected.

Refer to control flowtable for the relationship of solenoid to direction of flow.

P003 204

MOR-schematic diagram (EDC shown)


M14

C1 C2

F00B F00A T P
Feedback from
Swash plate P003 205E

Displacement limiter
H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max.
displacement.
The maximum displacement of the pump can be set independently for forward and reverse using the
two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement.
Adjustment procedures are found in the H1 pumps Service Manual.
Adjustments under operating conditions may cause leakage. The adjustment screw can be completely
removed from the threaded bore if backed out to far.

26 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Control options

Displacement limiter

P003 266

Displacement change (approximately) H1P 089/100

Size 1 Turn of displacement limiter Internal External Torque for external hex seal
screw wrench size wrench size lock nut
089 9.3 cm³ [0.57 in³] 5 mm 17 mm 48 Nm [424 lbf•in]
100 10.7 cm³ [0.65 in³]

For more information refer to H1 pumps Service Manual 520L0848, section Displacement Limiter
Adjustment.

11069970 • Rev GA • Mar 2014 27


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

Input shafts

H1P input shaft - Option G1, (SAE C, 14 teeth)


Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)
Mounting flange surface
Flange 127 - 4 per ISO 3019-1
7.94 ±0.8 to be paint free
[0.313 ±0.031] Coupling must not
protrude beyond this point

48.1±1
[1.894±0.039]

Spline data
28.8±1
[1.134±0.039] Number of teeth : 14
Pitch fraction : 12/24
Pressure angle : 30°
Pitch-∅ : 29.633 [1.167]
Typ of fit : Flat root, side fit
per : Ansi B92.1-1996 class 6H

[1.024 ±0.005]
Shafts to be

[1.226 ±0.003]
∅31.14 ±0.08
∅26 ±0.13
paint free

P301 180

Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
G1 14 teeth, 12/24 pitch 28.8 [1.134] 534 [4720] 816 [7220]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft

Torque Ratings and Spline Lubrication.


2) Minimum active spline length for the specified torque ratings.

28 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P input shaft - Option G9, (SAE C-C, 23 teeth)


Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)
Mounting flange surface
Flange 127 - 4 per ISO 3019-1
7.94 ±0.8 to be paint free
[0.313 ±0.031]
Coupling must not
protrude beyond this point

54 ±1 Spline data
[2.126 ±0.039] Number of teeth : 23
38.2 ±1 Pitch fraction : 16/32
Pressure angle : 30°
[1.504 ±0.039] Pitch-∅ : 36.513 [1.438]
Typ of fit : Flat root, side fit
per : Ansi B92.1-1996 class 6H

[1.323 ±0.005]

[1.480 ±0.003]
∅37.59 ±0.08
∅33.6 ±0.13
Shafts to be
paint free

P301 181

Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
G9 23 teeth, 16/32 pitch 38.2 [1.504] 999 [8840] 1818 [16 090]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft

Torque Ratings and Spline Lubrication.


2) Minimum active spline length for the specified torque ratings.

11069970 • Rev GA • Mar 2014 29


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P input shaft - Option F1, (SAE C, 21 teeth)


Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)
Mounting flange surface
Flange 127 - 4 per ISO 3019-1
to be paint free
7.94 ±0.8
[0.313 ±0.031]
Coupling must not
protrude beyond this point

48 ±1 Spline data
[1.894 ±0.039] Number of teeth : 21
Pitch fraction : 16/32
30.7 ±1 Pressure angle : 30°
[1.209 ±0.039] Pitch-∅ : 33.338 [1.313]
Typ of fit : Fillet root, side fit
per : Ansi B92.1-1996 class 6H

[1.355 ±0.003]
[1.197 ±0.005]
∅34.42 ±0.08
∅30.4 ±0.13
Shafts to be
paint free

P301 182

Specifications
Option Spline Min active spline Torque rating1
length2
mm [in] Rated torque Nm Maximum torque
[lbf•in] Nm [lbf•in]
F1 21 teeth, 16/32 pitch 30.7 [1.209] 760 [6730] 1137 [10 060]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft

Torque Ratings and Spline Lubrication.


2) Minimum active spline length for the specified torque ratings.

30 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P input shaft - Option F4, Code 38-3


Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no through-hole in the end of the
shaft

Mounting flange surface


Flange 127 - 4 per ISO 3019-1
to be paint free
Conical keyed shaft end
similar to ISO 3019-1 code 38-3
Suitable key 3/8 x 3/8 x 1 1/2
ANSI B17.1
125 ±0.5 : 1000

1 1/8 -12
[1.500]
∅38.1
Shafts
to be paint free
(47.0) 34.9 ±1.0
[1.850] [1.374 ±0.039]

81.9 ±1.0
[3.224 ±0.039]

Coupling must not


8.16 ±0.8 overlap till this point
P301 183
[0.321 ±0.31]

Specifications
Option Tapered shaft Torque rating1
Rated torque Maximum torque
Nm [lbf•in] Nm [lbf•in]
43 38.1 taper without key 2) 1116 [9880] 1488 [13 170]
1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft

Torque Ratings and Spline Lubrication.


2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part.

Transmittable torque will be reduced if the minimum gap requirement is not met.
* Rated torque includes just the capability of the press-fit in accordance with an assumed fastener grade 5.

Tapered shaft customer acknowledgement


The Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the
through-hole in the end of the shaft. Danfoss recommends a self-locking nut instead of a castle nut and
pin. The nut and mating square-cut key are customer supplied.
The specified torque rating of the tapered shaft documented above is based on the cross-sectional
diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and
coupling. Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is
responsible for the design and manufactured quality of the mating female coupling and key and applied
torque on the nut.
Danfoss has made provisions for the key in accordance to the ISO specification with the understanding
that the key is solely to assist in the installation of the mating coupling.

11069970 • Rev GA • Mar 2014 31


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

C Caution
Torque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key.
Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft
failure.

Auxiliary mounting pads

H1P 089/100 Auxiliary mounting - Option H2 (SAE A, 9 teeth)


Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
2x 106.4 ±0.35 311.838 ±2
[4.189 ±0.014] [12.277 ±0.079]
4x 53.2 ±0.175 Mounting flange surface 296.83 ±2
[2.094 ±0.007] [11.686 ±0.079]
Flange 82 - 2 per ISO 3019-1
to be paint free

14.8
[0.583]

[3.252 + 0.003 ]
∅82.6 + 00.076

R 0.8 max.
[3.489 + 0.005 ]

[0.031]
∅88.62 + 00.13

O-ring seal required


ref 82.22 [3.237] I.D.
x 2.62 [0.103] cross section
1.96 Spline data
Thread : M10x1.5-6H THD Number of teeth: 9
[0.077]
Depth : 15.0 [0.60] min. Pitch fraction: 16/32
4x 8.1 ±0.25 Pressure angle: 30°
[0.319 ±0.010] Pitch-∅: 14.288 [0.5625]
61.62 max [2.426] Typ of fit: Fillet root, side fit
Auxiliary pump shaft length per: Ansi B92.1-1996 class 6
Min. active spline length 8.6 mm P301 184

Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H2 9 teeth, 16/32 pitch 162 [1430]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.

C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

32 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P 089/100 Auxiliary mounting - Option H1 (SAE A, 11 teeth)


Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)
2x 106.4 ±0.35 311.838 ±2
[4.189 ±0.014] [12.277 ±0.79]
4x 53.2 ±0.175 Mounting flange surface 296.83 ±2
[2.094 ±0.007] Flange 82 - 2 per ISO 3019-1 [11.686 ±0.79]
to be paint free
19.8
[0.780]

[3.252 + 0.003 ]
∅82.6 + 00.076

0
R 0.8 max.

[3.489 + 0.005 ]
∅88.62 + 00.13
[0.031]

0
O-ring seal required
ref 82.22 [3.237] I.D.
x 2.62 [0.103] cross section
1.96 Spline data
Thread : M10x1.5-6H THD
[0.077] Number of teeth : 11
Depth : 15.0 [0.60] min. Pitch fraction : 16/32
4x 8.1 ±0.25
Pressure angle : 30°
[0.319 ±0.010] Pitch-∅ : 17.463 [0.6875]
Typ of fit : Fillet root side
61.6 max [2.426 per : Ansi B92.1-1996 class 6 P301 185
Auxiliary pump shaft length min active spline length 10.5 mm

Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H1 11 teeth, 16/32 pitch 296 [2620]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.

C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

11069970 • Rev GA • Mar 2014 33


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P 089/100 Auxiliary mounting - Option H3 (SAE B, 13 teeth)


Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)
2x 146.0 ±0.35
[5.748 ±0.014] 312.486 ±2
4x 73.0 ±0.175 [12.303 ±0.79]
[2.874 ±0.007] Mounting flange surface 296.83 ±2
Flange 101 - 2 per ISO 3019-1 [11.686 ±0.79]
to be paint free

19.8
[0.780]

∅101.651 0+ 0.076
[4.002 + 0.003 ]
0
R 0.8 max.

[4.245 + 0.005 ]
∅107.823 +0 0.13
[0.031]

0
O-ring seal required
ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section
1.96
[0.077] Spline data
Thread : M12x1.75-6H THD
11.4 ±0.25 Number of teeth : 13
Depth : 20.0 [0.787] min. Pitch fraction : 16/32
4x [0.449 ±0.010]
Pressure angle : 30°
61.6 max [2.426] Pitch-∅ : 20.638 [0.813]
Auxiliary pump shaft length Typ of fit : Fillet root side
per : Ansi B92.1-1996 class 6 P301 186
Min active spline length 12.4 mm

Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H3 13 teeth, 16/32 pitch 395 [3500]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.

C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

34 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P 089/100 Auxiliary mounting - Option H5 (SAE B-B, 15 teeth)


Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth(
2x 146.0 ±0.35
[5.748 ±0.014] 312.486 ±2
[12.303 ±0.79]
4x 73.0 ±0.175
[2.874 ±0.007] Mounting flange surface 296.83 ±2
Flange 101 - 2 per ISO 3019-1 [11.686 ±0.79]
to be paint free

19.8
[0.780]

∅101.651 0+ 0.076
[4.002 + 0.003 ]
0
R 0.8 max.

[4.245 + 0.005 ]
[0.031]

∅107.823 +0 0.13

0
O-ring seal required
ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section
1.96 Spline data
Thread : M12x1.75-6H THD [0.077] Number of teeth : 15
Depth : 20.0 [0.787] min. Pitch fraction : 16/32
4x 11.4 ±0.25
[0.449 ±0.010] Pressure angle : 30°
Pitch-∅ : 23.813 [0.938]
61.62 [2.426] Typ of fit : Fillet root side
Auxiliary pump shaft length per : Ansi B92.1-1996 class 6 P301 187
Min active spline length 14.3 mm

Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H5 15 teeth, 16/32 pitch 693 [6130]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.

C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

11069970 • Rev GA • Mar 2014 35


Technical Information H1 Axial Piston Pump Size 089/100, Single

Dimensions

H1P 089/100 Auxiliary mounting - Option H6 (SAE C, 14 teeth)


Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)
4x 114.5 ±0.35
314.907 ±2
[4.508 ±0.014]
[12.398 ±0.79]
8x 57.3 ±0.175 299.02 ±2
[2.254 ±0.007] Mounting flange surface [11.772 ±0.79]
Flange 127 - 4 per ISO 3019-1
to be paint free
22.5
[0.886]

[3.563 ± 0.007]
90.5 ± 0.175

[5.002 + 0.003 ]
[5.278 + 0.005 ]

∅127.0 + 00.076
[7.126 ± 0.014]

∅134.06 + 00.13
181.0 ± 0.35

0
0
O-ring seal required
Thread : M12 ref 120.32 [4.737] I.D.
Depth : 21.0 [0.823] min. x 2.62 [0.103] cross section Spline data
4x 1.96 Number of teeth : 14
Thread : M16 [0.077] Pitch fraction : 12/24
Depth : 25.0 [0.984] min. 13.5 ±0.25 Pressure angle : 30°
2x Pitch-∅ : 29.633 [1.167]
[0.531 ±0.010] Typ of fit : Fillet root, side fit
63.81 [2.512] per : Ansi B92.1-1996 class 6 P301 188
Auxiliary pump shaft length min active spline length 17.8mm

Specifications
Option Spline Torque rating1 maximum torque
Nm [lbf•in]
H6 14 teeth, 12/24 pitch 816 [7220]
1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque
Ratings and Spline Lubrication.

C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an
auxiliary pump or running cover installed.

36 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Charge pump

Charge pump sizing/selection


In most applications a general guideline is that the charge pump displacement should be at least 10 % of
the total displacement of all components in the system. Unusual application conditions may require a
more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line
Components, for a detailed procedure.
System features and conditions which may invalidate the 10 % guideline include (but are not limited to):

• Continuous operation at low input speeds (< 1500 min-1 (rpm))


• High shock loading and/or long loop lines
• High flushing flow requirements
• Multiple Low Speed High Torque motors
• High input shaft speeds

Contact your Danfoss representative for application assistance if your application includes any of these
conditions.

Charge pump flow and power curves 20 cm³ and 24 cm³

Charge pressure: 20 bar [290 psi]

Viscosity and temperature: 11 mm²/s [63 SUS] 80 °C [180 °F]

Charge pump power requirements Charge pump flow

14.0 27
100
10
13.0
24
12.0 9 90

11.0
8 21 80
10.0
7 70
9.0 18

8.0 6
60
15
]
rev

7.0
5
]
Kw
HP

rev
n 3/

US gal/min

50
l/min

n 3/
i

6.0
46

i
v]

12
]
[1.

46

rev
/re

4
cm 3

[1.
in 3

n 3/

5.0
cm 3

40
2i
22
24

2
24
[1.

[1.

4.0 3 9
cm 3

cm 3

30
20
20

3.0
2
6
2.0 20
1
1.0
3
10
0
500 1500 2500 3500 1
1000 2000 3000 4000 0
500 1500 2500 3500
Speed min-1(rpm) 1000 2000 3000 4000
P301 207
Speed min (rpm)
-1

P301 206

11069970 • Rev GA • Mar 2014 37


Technical Information H1 Axial Piston Pump Size 089/100, Single

Installation drawings

Port description H1P 089/100

Servo gauge port “M4” Connector : Case pressure port


Port ISO 11926-1 - 7/16 -20 Deutsch DT04-2P Port ISO 11926-1 - 1/16-12
∅21.0 max. clearance to be paint free ∅48.0 max. clearance
dia for fitting dia for fitting

System port “B”


∅25.4 – 450 bar
Split flange boss
per ISO 6162
M12 x 1.75
20 min.
full thread depth

CCW CW
Rotation Rotation

System port “A” Charge inlet port “S” Case drain port “L4”
∅25.4 – 450 bar Port ISO 11926-1 - 1 5/8 -12 Port ISO 11926-1 - 1 1/16 -12
Split flange boss ∅69.0 max. clearance ∅48.0 max. clearance
per ISO 6162 dia for fitting dia for fitting
M12 x 1.75
20 min.
full thread depth

System A gauge port “MA”


Port ISO 11926-1 - 9/16 -18
∅28.0 max. clearance
dia for fitting

P301 189

Port description
Port Description Sizes
A System port “A” ∅25.4
B System port “B” ∅25.4
E Charge filtration port, from filter 7/8 -14
F Charge filtration port, to filter 7/8 -14
L2 Case drain port 1 1/16 -12
L4 Case drain port 1 1/16 -12
MA System A gage port 9/16 -18
MB System B gage port 9/16 -18
M3 Charge gage port, after filtering 9/16 -18
M4 Servo gage port 7/16 -20
M5 Servo gage port 7/16 -20
M14 Case gage port 7/16 -20

38 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Installation drawings

Port description
S Charge inlet port 1 5/8 -12

Please contact Danfoss for specific installation drawings


System B gauge port “MB”
Port ISO 11926-1 - 9/16 -18
∅28.0 max. clearance
dia for fitting

Charge pressure port


Port ISO 11926-1 - 5/16 -24

Optional
Charge filtration port “F”
Port ISO 11926-1 - 7/8 -14
to filter
∅42.0 max. clearance dia for fitting
Optional
Charge filtration port “E”
Case gauge port “M14”
Port ISO 11926-1 - 7/8 -14
Port ISO 11926-1 - 7/16 -20 from filter
∅21 max. clearance dia for fitting ∅42.0 max. clearance dia for fitting
(EDC, FNR, NFPE)

Connector : Servo gauge port “M5”


Case pressure port
Deutsch DT04-2P Port ISO 11926-1 - 7/16 -20
Port ISO 11926-1 - 11/16 -12 to be paint free ∅21.0 max. clearance
∅48.0 max. clearance dia for fitting
dia for fitting

Charge pressure port


Port ISO 11926-1 - 5/16 -24

Case drain port “L2” Charge gauge port “M3”


Port ISO 11926-1 - 1 1/16 -12 Port ISO 11926-1 - 9/16 -18
∅48.0 max. clearance ∅28.0 max. clearance
dia for fitting dia for fitting P301 190
after filtering

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 39


Technical Information H1 Axial Piston Pump Size 089/100, Single

Installation drawings

Dimensions H1P 089/100


295.3 ±2.0
[11.63 ±0.08]
228.515 +– 0.6
0.5
Servo gauge port “M4” [8.997 + 0.024] Mounting flange surface
– 0.020
Port ISO 11926-1 - 7/16 -20 228.015 +– 0.6 Flange 127 - 4 per ISO 3019-1
∅21.0 max. clearance 0.5 to be paint free
dia for fitting [8.977 + 0.024]
– 0.020
162.7 ±1.0
System port “B” Connector : [6.406 ±0.04]
∅25.4 – 450 bar Deutsch DT04-2P 144.3 ±1.0
Split flange boss to be paint free [5.68 ±0.04]
per ISO 6162 41.7 ±1.0
M12x1.75 [1.64 ±0.04]
Case pressure port
20 min. full thread depth
Port ISO 11926-1 - 1 1/16 -12
B ∅48.0 max. clearance dia for fitting

12.45 ±0.25
[0.49 ±0.01]
1.5 ±0.7 x 45°±5°
[0.059 ±0.028 x 45°]
[6.35 ±0.04]
161.3 ±1.0

R 0.8 max.
[5.30 ±0.04]
134.5 ±1.0

[0.031]
[4.43 ±0.04]

[1.02 ±0.005]
112.6 ±1.0

∅26.0 ±0.1
[2.717 + 0.004] [2.717 – 0.008]

[1.23 ±0.03]
∅31.1 ±0.8
+ 0.004

28.8±1.0
0.1
– 0.2

C [1.134 ±0.04]
69.0 +

]
– 0.002
0.05
∅127.0– 0
(8x)13.9 ±0.25

[5.0 0
B
[0.55 ±0.01]
(4x)27.8 ±0.25
[1.09 ±0.01]
– 0.008

D
[2.82 ±0.04]
0.1
71.6 ±1.0

– 0.2

Z
69.0 +

Shaft to
be paint free
C
Charge inlet port “S”
Port ISO 11926-1 - 1 5/8 -12 Coupling must not
∅69.0 max. clearance 15.0 ±0.2 protrude beyond
dia for fitting (8x) [0.591 ±0.08] 48.1 this point
System port “A” 28.6 ±0.25 D [1.890]
[1.13 ±0.01] Case drain port “L4”
∅25.4 – 450 bar (4x)
Split flange boss 57.2 ±0.25 Port ISO 11926-1 - 1 1/16 -12 7.94 ±0.8
per ISO 6162 [2.25 ±0.01] ∅48.0 max. clearance
M12x1.75 W dia for fitting
[0.313 ±0.03]
20 min. full thread depth 147.7 ±1.0
[5.81 ±0.04]

B-B (2x) C-C D-D


95.9 ±0.2 92.0 ±0.2
50.0 ±0.2 [3.62 ±0.01]
[3.78 ±0.01]
[1.97 ±0.01]

Shaft cL
Shaft cL Shaft cL

P301 191

Please contact Danfoss for specific installation drawings

40 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Installation drawings

162.7 ±1.0 Servo gauge port “M5”


[6.41 ±0.04] Port ISO 11926-1 - 7/16 -20
144.3 ±1.0 ∅21.0 max. clearance View Z
[5.68 ±0.04] dia for fitting
41.7 ±1.0 139.2 ±1.0 112.4 ±1.0
Connector :
[1.64 ±0.04] [5.48 ±0.04] [4.43 ±0.04]
Case pressure port Deutsch DT04-2P Charge pressure port
1.11
to be paint free Port ISO 11926-1 - 5/16 -24 [0.044]
Port ISO 11926-1 - 11/16 -12
∅48.0 max. clearance
dia for fitting
[6.35 ±0.04]
161.3 ±1.0

[7.37±0.04]
187.3 ±1.0
[5.30 ±0.04]
134.6 ±1.0

[4.43 ±0.04]
112.6 ±1.0

[1.01]
X

25.7

[3.90 ±0.04]
99.0 ±1.0
G
Case drain port “L2” Approximate center Approximate center
Port ISO 11926-1 - 1 1/16 -12 Charge gauge port “M3”
of gravity of gravity
∅48.0 max. clearance Port ISO 11926-1 - 9/16 -18
dia for fitting ∅28 max. clearance
111.7 ±1.0 dia for fitting G-G
[4.40 ±0.04] after filtering
152.7
[6.01]
Shaft cL

W 91.5 ±0.2
[3.60 ±0.01] P301 192

Please contact Danfoss for specific installation drawings


F-F
15°

Charge pressure
construction port Charg
Port e filtrati
View Y Port ISO 11926-1 - 5/16 -24 ∅42.0ISO 1192 on port “F
to filt max. cle6-1 - 7/8 -1 ”
243.4 ±1.0 System B gauge port “MB” er aranc 4
e dia
[9.58 ±0.04] Port ISO 11926-1 - 9/16 -18 for fittin
82.2 ±1.0 ∅28.0 max. clearance g
[3.24 ±0.04] dia for fitting

[4.01 ±0.04]
101.9 ±1.0
[2.53 ±0.04]

[2.78 ±0.04]
[0.41 ±0.04]
64.2 ±1.0

70.5 ±1.0
10.5 ±1.0
[5.06 ±0.08]

E-E
128.4 ±2.0
209 max
[8.23]

[2.19 ±0.04]

15°
55.5 ±1.0

F F
Charg
e filtra
Port tion
∅42.0ISO 11926 port “E”
E E from m a -1 - 7
filter x. clearan /8 -14
Charge filtration port “F” ce dia
for fittin
Port ISO 11926-1 - 7/8 -14 g
Case gauge port “M14” ∅42.0 max. clearance
[4.02 ±0.04]
102.1 ±1.0

Port ISO 11926-1 - 7/16 -20 dia for fitting to filter


∅21 max. clearance dia for fitting Charge filtration port “E”
248.0 ±1.0
[9.76 ±0.04] Port ISO 11926-1 - 7/8 -14
∅42.0 max. clearance
249.5 ±1.0 dia for fitting from filter P301 193
[9.82 ±0.04]

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 41


Technical Information H1 Axial Piston Pump Size 089/100, Single

Installation drawings

View X
View W
228.0 ±1.0
System A gauge port “MA”
[8.98 ±0.04]
Port ISO 11926-1 - 9/16 -18
∅28.0 max. clearance
dia for fitting

[2.776 ±0.04]
70.5 ±1.0

CCW CW
Rotation Rotation

[2.25 ±0.01]
57.25 ±0.25
(4x)
4x ∅30.0 + 0.3 (4x) 4x ∅14.34 + 0.3
– 0.1
[1.181 + 0.010] 57.25 ±0.25
other side screw head space [2.25 ±0.01] [0.565 + 0.012]
– 0.004

P301 194

Please contact Danfoss for specific installation drawings

42 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Controls

Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)


Connector :
Deutsch DT04-2P
to be paint free

Case gauge port “M14”


Port ISO 11926-1 – 7/16 -20
∅21 max clearance dia for fitting

[2.528 ±0.039]
64.2 ±1.0
209 ±2.0 max
[8.23 ±0.079]

[5.055 ±0.079]
128.4 ±2.0
Mounting flange

82.2 ±1.0
[3.24 ±0.04]

[7.37 ±0.08]
187.3 ±2.0

Connector :
2x 161.3 ±1.0
[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0 P301 195
[5.68 ±0.04]

Shaft cL

Please contact Danfoss for specific installation drawings


Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)
Connector :
Deutsch DT04-2P
to be paint free

Case gauge port “M14”


Port ISO 11926-1 – 7/16 -20
∅21 max clearance dia for fitting
[5.055 ±0.079]
128.4 ±2.0
209.0 max
[8.228]

[2.528 ±0.039]
64.2 ±1.0

Mounting flange

82.2 ±1.0
[3.24 ±0.04]
[7.37 ±0.08]
187.3 ±2.0

Connector :
2x 161.3 ±1.0
[6.35 ±0.04]

Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0
[5.68 ±0.04] P301 196

Shaft cL

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 43


Technical Information H1 Axial Piston Pump Size 089/100, Single

Controls

Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)


Connector :
Deutsch DT04-2P
to be paint free

Case gauge port “M14”


Port ISO 11926-1 – 7/16 -20
∅21 max clearance dia for fitting

[5.055 ±0.079]
128.4 ±2.0
209.0 max
[8.228]

[2.528 ±0.039]
64.2 ±1.0
Mounting flange

82.2 ±1.0
[3.24 ±0.04]

[7.37 ±0.08]
187.3 ±2.0

2x 161.3 ±1.0
Connector :

[6.35 ±0.04]
Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0 P301 197
[5.68 ±0.04]

Shaft cL

Please contact Danfoss for specific installation drawings


Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)
Connector :
Deutsch DT04-2P
to be paint free

Case gauge port “M14”


Port ISO 11926-1 – 7/16 -20
∅21 max clearance dia for fitting
[2.528 ±0.039]
64.2 ±1.0
[5.055 ±0.079]
128.4 ±2.0
209.0 max
[8.228]

Mounting flange

82.2 ±1.0
[3.24 ±0.04]
Plug removing can cause
contamination issues 111.2
[4.38]
[7.39 ±0.79]
187.6 ±2.0

Connector :
2x 161.2 ±1.0
[6.35 ±0.04]

Deutsch DT04-2P
to be paint free
2x 144.3 ±1.0
[5.68 ±0.04] P301 198

Shaft cL

Please contact Danfoss for specific installation drawings

44 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Controls

Automotive control (AC I) with manual override, option A7 (12 V)/C2 (24 V)Automotive control (AC II) with manual override,
option B7 (12V)/C3 (24V)
Control manual override ”C1”
Depressing the plunger mechanically
moves the control spool. Actuation
V allows full stroke pump response as
Control connector ”CC2” per coil and rotation dependent
Deutsch DTM04-12P -B- control logic.
Control connector ”CAN” Paint free
Deutsch DTM04-3P 61.2 ±0.8 61.2 ±0.8
Control connector ”CC1”
Paint free Deutsch DTM04-12P -A-
For using the connector Paint free
the plug may be removed Control connector ”CCC3”
Deutsch DT06-2S
Control connector ”CC1” 30.2 ±0.8 Paint free
Deutsch DTM04-12P -A- For using the connector
Paint free the plug may be removed

209 max
Control connector ”CAN”

208.9 ±2.5

2x 187.1 ±1.2
Deutsch DTM04-3P

190.5 ±1.2
Paint free
For using the connector
the plug may be removed
Control connector ”CC2”
Deutsch DTM04-12P -B-
Paint free
Shaft CL
Control manual override ”C2”
Depressing the plunger mechanically 89.2 ±0.8
moves the control spool. Actuation
allows full stroke pump response as
Plug removing can cause per coil and rotation dependent
contamination issues control logic.
V

“PPU” wire harness


is factory installed to speed sensor P700 52 604

Please contact Danfoss for specific installation drawings


Fan Drive Control (FDC), option F1 (12 V)/F2 (24 V)

Shaft CL 138.29 ±1.2


152.86 ±1.2

Control solenoid connector "C1"


Deutsch DT04-2P Mounting flange
Paint free

Control solenoid connector "C1" Case gauge port "M14"


Deutsch DT04-2P Port ISO 1926-1 - 7/16-20
Paint free
104.5 Max

64.2 ±0.8

with questions regarding the use of this product.


Contact Danfoss or an autorized distributor
cause the pump to produce maximum flow.
Loss of the input signal to this control will
movement of the machince or its elements.
Use in other systems could result in unintended
This control is for Fan Drive systems only!
WARNING

Shaft CL

94.7 ±0.8

Mounting flange
178.86 ±2.5

110.9 ±1.2 P700 52 604_D09


Shaft CL

11069970 • Rev GA • Mar 2014 45


Technical Information H1 Axial Piston Pump Size 089/100, Single

Controls

Control solenoid Connector “C1” & “C2”


Pin Assignment OR Pin Assignmen
t
1 Supply 1 Ground
2 Ground 2 Supply

Please contact Danfoss for specific installation drawings

46 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Displacement limiters

H1P 089/100 displacement limiters, option B


2x Wrench 2x 139.6 ±1.0 140.0 ±2.0 140.0 ±2.0
size 5 [5.512 ±0.079] [5.512 ±0.079]
[5.50 ±0.039]

[3.53 ±0.039]
2x 89.6 ±1.0
2x Wrench
size 17

P301 199

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 47


Technical Information H1 Axial Piston Pump Size 089/100, Single

Filtration

H1P 089/100 Suction filtration, option L

[8.997 +0.024]
–0.020
–0.5
228.515 +0.6

(4x) 57.2 ±0.25


[2.252 ±0.01]
System port “B”
∅25.4 – 450 bar

(8x) 28.6 ±0.25


[1.13 ±0.01]
Split flange boss
per ISO 6162-2
M12 x 1.75
Charge pressure port 20 min. (8x) 13.9 ±0.25
System “B” gauge port “MB”
Port ISO 11926-1 – 5/16 -24 full thread depth [0.547 ±0.01]
Port ISO 11926-1 – 9/16 -18 System port “A”
∅28 max clearance dia for fitting (4x) 27.8 ±0.25
[1.094 ±0.01] ∅25.4 – 450 bar
Charge inlet port “S” Split flange boss
Port ISO 11926-1 – 1 5/8 -12 69.0 +– 0.1
0.2 69.0 +– 0.1
0.2 per ISO 6162-2
∅69.0 max clearance dia for fitting M12 x 1.75
[2.717 +0.004] [2.717 +0.004] 20 min.
–0.008 –0.008
full thread depth
P301 200

Please contact Danfoss for specific installation drawings

48 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Filtration

H1P 089/100 Remote full flow charge pressure filtration, Option F5


Remote full flow charge pressure filtration, option P for end cap options F5 (SAE-C PTO)
243.4 ±1.0
System B gauge port “MB”
[9.58 ±0.039]
Port ISO 11926-1 - 9/16 -18
∅28 max clearance dia for fitting

[0.413 ±0.039]

[2.776 ±0.039]
10.5 ±1.0

70.5 ±1.0
[2.185 ±0.039]
55.5 ±1.0
F F

E E
Charge filtration port “F”
Per ISO 11926-1 - 7/8 -14
to filter
Charge filtration port “E”
Per ISO 11926-1 - 7/8 -14
from filter
Charge pressure construction port
248.0 ±1.0 Port ISO 11926-1 - 5/16-24
[9.78 ±0.039]
251.22 ±1.0
[9.89 ±0.039]

15˚
E-E F-F
15˚
Charg
e filtra
Port tion
Charg ∅42 ISO 11926 port “F”
Port
e filtra
tion to filt max cleara-1 - 1 1/16
er nce d -12
∅42 ISO 11926 port “E” ia for
from m a x clea -1 - 1 1/ fittin
filter rance 16 -12 g
dia fo
r fittin
g
[4.020 ±0.039]

[4.268 ±0.039]
102.1 ±1.0

108.4 ±1.0

P301 287

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 49


Technical Information H1 Axial Piston Pump Size 089/100, Single

Filtration

H1P 089/100 Integral full flow charge pressure filtration, option D3


Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3

[5.010 ±0.039]
127.265 ±1.0
[7.491 ±0.039]

[8.379 ±0.039]
190.265 ±1.0

212.82 ±1.0
Connector :
Deutsch DTM04-2P
to be paint free

75.236 ±1.0
Charge gauge port “M6” 298.1 ±1.0 [2.962 ±0.039]
Port ISO 11926-1 - 9/16 -18 41.6 ±1.0 [11.73 ±0.039]
∅28 max clearance dia for fitting [1.64 ±0.039] 306.9 ±1.0
before filter 78.75 ±1.0 [12.08 ±0.039]
P301 288
[3.10 ±0.039]

Please contact Danfoss for specific installation drawings


H1P 089/100 Integral full flow charge pressure filtration, option M, F4
Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C
PTO)
[5.345 ±0.039]
135.765 ±1.0
[8.713 ±0.039]
[7.825 ±0.039]

221.32 ±1.0
198.765 ±1.0

Connector :
Deutsch DTM04-2P
to be paint free

75.986 ±1.0
[2.992 ±0.039]
Charge gauge port “M6”
41.6 ±1.0 298.8 ±1.0
Port ISO 11926-1 - 9/16 -18
[1.64 ±0.039]
∅28 max clearance dia for fitting 78.75 ±1.0 307.6 ±1.0 [11.76 ±0.039]
before filter
[3.10 ±0.039] [12.11 ±0.039]
P301 289

Please contact Danfoss for specific installation drawings

50 11069970 • Rev GA • Mar 2014


Technical Information H1 Axial Piston Pump Size 089/100, Single

Filtration

H1P 089/100 External full flow charge pressure filtration, option S, D8 or F5


External full flow charge pressure filtration, option S for end cap option D8 or F5
243.415 ±1
[9.583 ± 0.039
System B gauge port "MB"
Charge inlet port "S" Port ISO 11926-1 -9/16-18
Port ISO 11926-1 -1 5/8-12 ∅28 max clearance dia
Closed with plug For fitting
E-E
Charge pressure construction port
Port ISO 11926-1 -5/16-24 15º

[2.185 ±0.039] [2.776 ± 0.039]


Charg
Port e filtrati

70.5 ±1
∅42 ISO 11926on port "E
From max clea -1 -7/8-1 "
filter rance 4
dia fo
r fitting

[4.020 ± 0.039]
55.5 ±1

102.1 ±1
E E

Charge filtration port "E"


Port ISO 11926-1 -7/8-14
∅42 max clearance dia for fitting
From filter

248.015 ±1 P301 300


[9.764 ± 0.039]

Please contact Danfoss for specific installation drawings

11069970 • Rev GA • Mar 2014 51


Products we offer: Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
• Bent Axis Motors excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive
applications expertise, we work closely with our customers to ensure exceptional performance for a
• Closed Circuit Axial Piston broad range of off-highway vehicles.
Pumps and Motors
We help OEMs around the world speed up system development, reduce costs and bring vehicles to
• Displays market faster.
• Electrohydraulic Power Danfoss – Your Strongest Partner in Mobile Hydraulics.
Steering
Go to www.powersolutions.danfoss.com for further product information.
• Electrohydraulics
• Hydraulic Power Steering Wherever off-highway vehicles are at work, so is Danfoss.

• Integrated Systems We offer expert worldwide support for our customers, ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also provide
• Joysticks and Control comprehensive global service for all of our components.
Handles
• Microcontrollers and Please contact the Danfoss Power Solution representative nearest you.
Software
• Open Circuit Axial Piston
Pumps
• Orbital Motors
• PLUS+1® GUIDE
• Proportional Valves
• Sensors
• Steering
• Transit Mixer Drives

Comatrol
www.comatrol.com
Local address:
Schwarzmüller-Inverter
www.schwarzmueller-
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com

Danfoss
Power Solutions
Danfoss Danfoss Danfoss (Shanghai) Co. Ltd.
Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without changes being necessary in specifications already agreed..
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

11069970 • Rev GA • Mar 2014 www.danfoss.com © Danfoss A/S, 2014

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