B 737 - CL - Ata 38 - B1.1
B 737 - CL - Ata 38 - B1.1
B 737 - CL - Ata 38 - B1.1
TRAINING MANUAL
Boeing 737-300/400/500
(CFM56) cat. B1.1
WATER / WASTE
Purpose
The water system supplies potable water to the galleys and lavatories. The
waste system provides a means of storing wastes in toilet tanks and removing
the wastes during servicing.
The water and waste facilities includes galleys and lavatories which are
located in the passenger compartment. The water tank is located aft of the aft
cargo compartment. The service panels are located on the exterior skin of the
fuselage.
Purpose
Purpose of the water system is to supply water to the galleys and lavatories for
use by the passengers and crew.
The tank is filled from a ground cart through an external service panel, and
pressurized from the pneumatic manifold. When pressurized, water is forced
from the tank through distribution lines to the galleys and lavatories. In the
lavatories, some water is diverted through an electric water heater to the hot
water faucet. The rest of the water goes to the cold water faucet. A filter on the
cold water line is optional.
A tank quantity transmitter signals the quantity to the indicator located in the
aft galley area. An external indicator, on the service panel, is optional. The
tank and distribution lines can be drained through valves located adjacent to
the tank and in the lavatories.
Water is supplied to the system from a service cart. A water service panel on
the left side of the airplane is used for filling the tank.
The service panel contains a fill connection and an overflow outlet. These
units are connected with tubing to the fill and overflow valve, which has a
control rod and handle that protrudes through the service panel. An air line,
connected to the top of the tank, terminates in the service panel at a valve that
may be used to pressurize the system. The tank drain valve control handle is
accessible from the service panel.
Operation
The water supply line is routed from the tank to the aft passenger cabin ceiling
area. From there, it is routed above the ceiling panels to the forward end of the
passenger cabin through flexible Teflon tubing enclosed in an aluminum
shroud. The shroud prevents water from dripping onto the ceiling panels if a
leak should occur. The shroud will conduct leaking water to the lower fuselage
area where it can drain overboard through the fuselage drain. From the main
distribution line supply lines are connected to the lavatories and the galleys.
Galley supply is through connecting fittings located in the ceiling above each
galley. Lavatory supply is routed inside the lavatory walls to the area under the
wash basin counter.
Tank Filling
The water supply is from a service cart. A supply hose is attached to the fill
connector and the fill and overflow valve handle is placed to the OPEN
position. During filling, the tank vents through the overflow outlet. A full tank is
indicated by water flow from the overflow outlet. Placing the valve handle to
the CLOSED position stops the water supply and closes the overflow lines.
Tank Draining
Placing the drain valve handle to the OPEN position, water from the tank and
the main distribution line drains overboard through an outlet in the fuselage
skin
The water supply line is routed from the tank to the aft passenger cabin ceiling
area. From there, it is routed above the ceiling panels to the forward end of the
passenger cabin through flexible tubing enclosed in an aluminum shroud. The
shroud prevents water from dripping onto the ceiling panel if a leak should
occur. The shroud will conduct leaking water to the lower fuselage area where
it can drain out the fuselage drains. Supply lines go from the main distribution
line to the lavatories and the galleys.
Galley supply is through disconnect fittings located in the ceiling above each
galley.
Lavatory supply is routed inside the lavatory walls to the area under the wash
basin counter. It divides to supply:
Note: Cold and hot water can be mixed by a mixing valve and will come to a
single faucet. That is optional (see schematic below).
Physical Description
The water supply line enters the lavatory through the ceiling and is routed to
the compartment under the sink. The supply line divides into two lines. One
line goes to the cold water faucet and the other line goes to the water heater.
Each forward lavatory has a drain valve for draining the lavatory plumbing.
The drain valve has 3 positions:
- OFF
- DRAIN
- ON.
SINK CABINET
Physical Description/Features
The water supply line enters from the ceiling and is routed to the compartment
under the sink. The supply divides with one line routed to the cold water faucet
and the other line to the water heater and hot water faucet (depend on the
configuration).
Each lavatory has a drain valve for draining the lavatory plumbing. The drain
valve has 3 positions:
OFF
DRAIN
ON
In the ON position (normal position), the water is supplied to the faucets. In the
OFF position, all lines are closed.
In the DRAIN position, all lines are open to allow water to drain overboard.
The system is vented through self-venting faucets.
Waste water from the wash basin drains either into the toilet tank or overboard
through a drain mast.
The toilet and lavatory are vented through a muffler.
WATER HEATER
Location
A water heater is installed under each lavatory counter in the supply line to the
hot water faucet.
Access
Physical Description/Features
The heater capacity is one and one-half quarts. Water is heated by a 400-watt
heater consisting of heater elements in the heater tank. A control switch, an
indicator light and an overheat switch are mounted on the outside wall of the
heater tank. Normally, the control switch should be ON and the light
illuminated. A pressure relief valve in the side of the water heater tank relieves
at approximately 140 psi.
Operation
Maintenance Practices
If an overheat occurs, the switch must be manually reset. Remove the cover at
the top of the water heater and reset by pressing the center of the rubber
cover over the overheat switch. Reset is indicated by illumination of the light.
WATER HEATER
A two-position drain valve, CLOSED or OPEN, is located below the tank. The
control handle for the valve is in the water service panel. In the OPEN
position, water in the tank and main distribution line will drain through an
opening in the lower fuselage.
The lavatory distribution lines are drained through the three-position Potable
Water Supply & Drain Shutoff Valve in the lavatories. These valves function as
follows:
DRAIN. Drains water from the lavatory lines and main distribution line
in the cabin ceiling area overboard.
OFF. Shuts off water supply from the main distribution line to the
lavatory. The lavatory faucets are self-venting.
A second valve is added to the drain line installation in the forward lavatory. If
the Potable Water Supply & Drain Shutoff Valve is accidentlally set to the
drain position, the Secondary Drain Valve will not let the water drain. It must
be placed to the open position for the Water System Draining Procedure. For
Draining Procedure see AMM.
Location
The tank is installed aft of the aft cargo compartment. A probe-type quantity
transmitter is installed through the top of the tank. An indicator is located in the
aft galley area. An external indicator on the service panel is optional.
Physical Description/Features
Access
A door in the end of the tank provides access to the quantity transmitter.
Access to the tank is through the aft cargo compartment.
Power
The quantity transmitter and indicator use 28 volts from dc bus No. 1.
Operation
The indicator has five lights which illuminate to indicate water quantity when a
button on the indicator is pressed.
A float installed around the probe will follow the water level. Inside the float are
three magnets. Inside the probe are reed switches. As the float moves, the
magnets will close the associated reed switch. These reed switches are
connected to the indicator lights so that:
Purpose The pneumatic manifold supplies bleed air from engine number one,
engine number two, and the APU.
The purpose of the pressurization system is to force the water from the tank On some airplanes high stage bleed air from the engine number
through the distribution lines to the galleys and lavatories. one is the primary air supply.
On some airplanes an electrical compressor supplies air pressure
Location when engine bleed or APU bleed air pressure is decreased less
than 18 psi.
The pressurization system components are located above the water tank. The The air pressure will be routed:
pneumatic connection is opposite the left turbofan valve connection to the APU Through a micron filter.
duct in the keel beam. The external connection is on the service panel. Through a pressure regulator, which reduces pressure to 25 ±2
psig, then to the tank.
Physical Description/Features A pressure relief valve prevents overpressurization of the tank. The valve
opens at 50 ±2 psig and will reset at 37 ±2 psig.
Air passes through the following components before entering the water tank: Normal water tank and system pressurization is from engine number one
A filter or from the pneumatic manifold. During maintenance, the tank may be
A pressure regulator pressurized by connecting an air pressure source to the air valve on the
A pressure relief valve water service panel.
WASTE DISPOSAL
Purpose
The lavatories provide sanitary facilities for the passengers and crew.
Each toilet consists of a waste tank and flushing equipment. Toilet vents lead
to external vent nozzles. Servicing is accomplished through toilet service
panels.
TOILET SYSTEM
Operation
When the flush control is activated, the motor operates a pump inside the tank
and pumps water into the bowl flush ring. The motor drives a filter drive pinion
shaft which rotates a filter basket. The basket surrounds the pump inlet to
prevent objects entering the pump inlet. A fixed wiper blade on the outer
surface of the impeller housing keeps the surface of the basket open. On
aircrafts without drain mast fluid in excess of the 17 U.S. gallon capacity will
overflow through the drain tube into the 15 U.S. gallon auxiliary toilet tank.
The toilet flush motor is powered by 115 volts ac, 3-phase. The C phase is
used to power the timer and relays.
Control
TOILET TANK
Location
Physical Description/Features
The shroud covers the tank and contains the toilet seat and cover. Each tank
consists of a fiberglass tank with a laminated stainless steel/fiberglass top.
The forward and aft toilet tanks are not interchangeable. Flushing equipment
consists of a flush handle, timer, motor, pump, filter, and related tubing. All
these items, except the flush handle and timer, are attached to the top of the
tank. The flush handle and timer are located on the cabinet above the toilet. A
stainless steel toilet bowl is attached to the tank top. The bowl is fitted with a
hinged separator between the bottom of the bowl and the tank. A perforated
flush line is used for tank cleaning.
The tank is held in position by three tie-down rods. It is positioned over a drain
hole in the floor and connected to an exterior drain line.
Physical Description/Features
There are separate external toilet service panels, one forward and one aft, on
the right side of the fuselage. Each service panel includes a four-inch drain
outlet; a ground flush line fitting and a drain valve control handle is provided
for each toilet tank. A four-inch tube connects the toilet tank to the toilet
service panel. The toilet drain outlet is a standard Roylyn plug with a hinged
cap on the outside.
TOILET SYSTEM (CONFIG. 1) external service panel. A minimum of 5 U.S. gallons of water should
be used.
Operation Close the drain valve by releasing the drain valve control handle.
Pump into the tank water with a solution of deodorant, dye, and
When the flush control is activated, the motor operates a pump inside the tank disinfectant.
and pumps water into the bowl flush ring. The motor drives a filter drive pinion
shaft which rotates a filter basket. The basket surrounds the pump inlet to Note: The total chemical precharge quantity is shown on the service
prevent objects entering the pump inlet. A fixed wiper blade on the outer panel placard (The suggested amount 2 gallons).
surface of the impeller housing keeps the surface of the basket open. On
aircrafts without drain mast fluid in excess of the 17 U.S. gallon capacity will Disconnect ground cart hose.
overflow through the drain tube into the 15 U.S. gallon auxiliary toilet tank. Close the drain outlet cap.
Maintenance Practices Caution: MAKE SURE THE DRAIN PLUG IS CORRECTLY LOCKED.
IF YOU DO NOT FEEL THE HANDLE YIELD, THE HANDLE IS
A separator at the bottom of the toilet bowl hides the waste in the tank from the NOT CORRECTLY LOCKED. THIS CAN CAUSE LEAKAGE AT
passenger's view. The flushing operation keeps the separator clean. If the flush THE DRAIN PLUG. DO NOT PERMIT THE TOILET FLUIDS TO
system should malfunction, the cabin attendant should push this hinged TOUCH THE AIRPLANE STRUCTURE. THE TOILET FLUID
separator down, out of the way. During ground servicing the separator should CAN CAUSE CORROSION WHICH CAN CAUSE DAMAGE TO
be checked to see that it is in the UP position. If it is not, a check should be THE AIRPLANE STRUCTURE MAKE SURE THERE ARE NO
made of the flush operation and the separator pulled back to normal position. STAINS ON THE AIRPLANE SKIN. STAINS ON THE
Replacement of the toilet flush motor requires removing the motor, pump and AIRPLANE SKIN CAN BE AN INDICATION OF AN INFLIGHT
filter basket as a unit. LEAKAGE OR UNSATISFACTORY SERVICING
Each toilet tank must be drained, flushed with clean water, and serviced with 3 PROCEDURES. MAKE SURE THERE IS NO INFLIGHT ICE
U.S. gallons of water with the solution added. The procedure is: BUILDUP FROM THE FORWARD TOILET SERVICE PANEL.
Connect the ground cart drain hose to the external service panel drain IF THERE IS AN ICE BUILDUP AND IT IS RELEASED
fitting. INFLIGHT, IT CAN CAUSE DAMAGE TO THE NO. 2 ENGINE
Pull the drain valve control handle to open the drain valve in the bottom OR THE AIRPLANE STRUCTURE.
of the toilet tank. Turn the handle to lock it in the open position.
When the toilet tank is completely drained, flush with clean water by
connecting the water line to the ground flush line connection on the
Normal Sequence
When the flush control is activated, the motor operates a pump inside the tank
and pumps water into the bowl flush ring.
Servicing
A separator at the bottom of the toilet bowl hides the waste in the tank from
the passenger's view. The flushing operation keeps the separator clean.
During servicing, the separator should be in the UP position. If it is not, a
check should be made of the flush operation and the separator pulled back to
normal position.
Each toilet tank and the aft auxiliary tank should be drained, flushed with clean
water, and serviced individually.
The ground cart service hose is connected to the service panel external drain
fitting. At the forward service panel, the drain valve control handle is pulled to
open the ball valve and the drain valve. The handle is turned to lock it in the
open position. At the aft service panel, pulling the drain valve control handle
opens the tank drain valve.
When the toilet tank is completely drained, the flush line cap is opened and
clean water is pumped into the tank through the ground flush line connection.
A minimum of 5 U.S. gallons of water should be used.
The drain valve and the ball valve are closed by turning and releasing the
drain valve control handle.
Water with a solution of deodorant, dye, and disinfectant must be pumped into
the tank as a precharge.
Note: The total chemical precharge quantity is shown on the service panel
placard (The suggested amount 2 gallons).
Purpose
The forward lavatory ball valve prevents waste from moving downstream in the
drain line.
Location
The ball valve is located between the toilet drain valve and the forward service
panel drain valve. The valve is only in the forward toilet tank drain line and is
in the electronic equipment compartment, forward of the E1 rack.
Physical Description
Operation
Pulling the drain valve control handle on the service panel opens the ball valve
and the toilet tank drain valve.
The aft toilet drain has a heater to stop ice formation. The heater is in the drain
gasket. The heater operates with 115V AC.
On some airplanes, the forward toilet drain has a heater in the drain gasket.
The heater operates with 115V AC. The DRAIN HEATER circuit breaker is
located on the P18-3 panel.
The forward and aft water drain masts are electrically heated to prevent ice
from forming and blocking the drain. The heating elements operate on either
28 Volts AC for low heat ground operation or 115 Volts AC for high heat during
airborne operation. Low heat power is supplied from the 28 Volt AC Main Bus
No. 2 through the DRAIN MAST HEATER-GND circuit breaker, and high heat
power is supplied from the 115 Volt AC Main Bus No. 1 through the DRAIN
MAST HEATER-AIR circuit breaker. Both circuit breakers are located on the
P18-3 panel.
A ribbon heater tape is wrapped around the forward drain mast line. It
prevents freezing of the line.
For low heat ground operation of the drain masts, 28 Volt AC power is
provided by two relays, a landing gear air sensing relay and an external power
sensing relay. When the airplane is in the air, 115 Volt AC power is used for
heating the drain masts; but, upon landing, the landing gear air sensing relay
is de-energized, thereby switching to the 28 Volt AC power supply for low heat
ground operation to prevent the heater from overheating and possibly burning
out the heating element. Additional protection against overheating of the drain
masts is provided by the external power sensing relay which prevents
inadvertent application of 115 Volts AC to the heater during maintenance in
the event the airplane is raised on jacks. The external power sensing relay is
energized when external power supplies the airplane.