04 W34DF 20210809 en
04 W34DF 20210809 en
04 W34DF 20210809 en
Maintenance schedule
NOTE
Before performing any maintenance work, carefully read the sections Risk
reduction, Welding precautions and Hazardous substances in Chapter 00
Contents, instructions, terminology.
● Before starting any procedure, carefully read the corresponding instructions in this
manual.
● Disconnect all the concerned circulation pumps, for example, for prelubricating oil,
lubricating oil, cooling water and fuel.
● During all maintenance work, observe the utmost cleanliness and order.
● Before dismantling, check that all systems concerned have been drained or the pressure
has been released. After dismantling, immediately cover the holes for lubricating oil, fuel
oil, gas and air with tape, plugs, clean cloth or the like.
● When replacing a worn out or damaged part with a new one, note down the markings of
the old part and enter them along with the markings of the new part into the engine log
and maintenance report. Note down the reason for the exchange.
● Always renew all gaskets, sealing rings and O-rings during maintenance work.
NOTE
Do not lubricate the O-rings in the cooling water system with oil-based lubricants.
Use silicon lubricant grease or similar.
● After reassembling, check that all screws and nuts have been tightened and, if
necessary, locked.
● When supervising engine operation or doing maintenance, record all relevant data in the
measurement records (WV98V091). This helps to evaluate the engine condition and
follow up changes over time.
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
WARNING
When overhauling the engine, make absolutely sure that any automatic start and
the priming pump are disconnected. Also, make sure that the starting air shut-off
valve located before the main starting valve is closed. Then drain the engine
starting air system from the air bottle draining valve to avoid engine damage or
personal injury.
WARNING
When overhauling the engine, to avoid accidental turning of the crankshaft, make
absolutely sure that the generator breaker is secured and the gearbox is not
engaged. Accidental turning of the crankshaft may cause engine damage or
personal injury.
WARNING - ELECTRICITY
If a 110 V injector power supply is fitted, disconnect it before dismantling any of
the cylinder head covers.
The length of some maintenance intervals depends on the average operating load and the
characteristics of the used fuel.
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Wärtsilä 34DF Engine O&MM 04. Maintenance schedule
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
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Wärtsilä 34DF Engine O&MM 04. Maintenance schedule
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
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Wärtsilä 34DF Engine O&MM 04. Maintenance schedule
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
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Wärtsilä 34DF Engine O&MM 04. Maintenance schedule
This overhaul interval depends on the fuel characteristics and the average load level
according to the table below.
NOTE
If the engine is operated on HFO more than 30% of the time follow HFO 2 or
HFO 1 from the table below.
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
Crankshaft (Only V- Check the tightness of the fastening nuts for the first counterweight from the driving 11
engines) end and inspect the condition of the mating surfaces at every piston overhaul.
Check and record the releasing hydraulic pressure of the counterweight nuts.
Inspect the counterweight mating surfaces, look for signs of fretting.
Electro-pneumatic stop Overhaul the pneumatic stop cylinder on the injection pumps. 22
device Replace worn parts. Replace the sealing and O-ring.
Injection pumps guide block Overhaul the injection pump guide block 16
Check the tappets. Replace worn parts if necessary
Injection valve Replace the complete fuel injection valve with a new or refurbished injection valve. 16
See bulleting 3416Q229
Lubricating oil Change the lubricating oil in connection with every piston overhaul. If running more 02
than 30% of the time on HFO, change the lubricating oil at least every four years.
Clean all oil spaces with a high quality fibre-free and lint-free cloth.
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
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04. Maintenance schedule Wärtsilä 34DF Engine O&MM
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